TWI468483B - Thermal follower - Google Patents
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- TWI468483B TWI468483B TW99111421A TW99111421A TWI468483B TW I468483 B TWI468483 B TW I468483B TW 99111421 A TW99111421 A TW 99111421A TW 99111421 A TW99111421 A TW 99111421A TW I468483 B TWI468483 B TW I468483B
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J179/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09J161/00 - C09J177/00
- C09J179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09J179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
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- H10W40/00—
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
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- Adhesives Or Adhesive Processes (AREA)
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Description
本發明關於導熱性接著劑,尤其關於適用於接著電子元件與散熱構件或發熱構件之導熱性接著劑。The present invention relates to a thermally conductive adhesive, and more particularly to a thermally conductive adhesive suitable for use in following an electronic component and a heat dissipating member or a heat generating member.
近年來,隨著電子元件例如電腦的中央運算處理裝置(CPU)及晶片組之高性能化、小型化及高密度化,電子元件及安裝有該電子元件的構件之發熱係變大。因此,電子元件的冷卻在維持電子元件及安裝有該電子元件的構件之性能方面,係成為非常重要的技術。電子元件的散熱效率,一般係藉由使導熱性良好的物質接觸電子元件而提高。因此,具有優異導熱性的散熱材料(TIM)之需求係正在增加。In recent years, with the increase in the performance, size, and density of electronic processing devices (CPUs) and chipsets of electronic components such as computers, the heat generation of electronic components and components to which the electronic components are mounted has increased. Therefore, the cooling of the electronic component is a very important technique in maintaining the performance of the electronic component and the component on which the electronic component is mounted. The heat dissipation efficiency of an electronic component is generally improved by bringing a substance having good thermal conductivity into contact with an electronic component. Therefore, the demand for heat dissipating materials (TIMs) having excellent thermal conductivity is increasing.
散熱材料例如係置於電子元件與冷卻系統(例如散熱器)之間,擔任將由電子元件所發出的熱有效地傳達至冷卻系統的任務。散熱材料根據其形狀或用法,係分類為薄片狀成型物及糊狀組成物。薄片狀成型物例如係分類為彈性體(具有彈性的高分子物質)類型的散熱薄片及熱軟化類型的相變化薄片(使用隨著溫度進行相變化的散熱材料之薄片)。糊狀組成物例如分類為非硬化類型的散熱油脂、及塗佈時為糊但例如經由熱處理而膠化或彈性體化的散熱凝膠或散熱性接著劑。The heat dissipating material, for example, is placed between the electronic component and a cooling system (e.g., a heat sink) to serve as a task of effectively communicating the heat emitted by the electronic component to the cooling system. The heat dissipating material is classified into a sheet-like molded product and a paste-like composition according to its shape or usage. The sheet-like molded article is, for example, a heat dissipating sheet classified into an elastomer (having an elastic polymer substance) type and a heat-change type phase change sheet (a sheet using a heat dissipating material which changes phase with temperature). The paste composition is classified, for example, into a non-hardening type heat-dissipating grease, and a heat-dissipating gel or a heat-dissipating adhesive which is a paste at the time of coating but gelled or elastomerized, for example, by heat treatment.
此等散熱材料一般地係在有機聚合物材料中高密度填充有導熱物質的複合材料。有機聚合物材料的導熱率一般係小,沒有隨著有機聚合物材料的種類而大不相同。因此,散熱材料的導熱率係大幅依賴於導熱物質在有機聚合物材料中的體積填充率。從而,如何在有機聚合物材料中填充多的導熱物質係重要。Such heat dissipating materials are generally composite materials having a high density filled with a thermally conductive material in an organic polymeric material. The thermal conductivity of organic polymeric materials is generally small and does not vary greatly depending on the type of organic polymeric material. Therefore, the thermal conductivity of the heat dissipating material is greatly dependent on the volume filling rate of the thermally conductive material in the organic polymer material. Thus, how to fill a large amount of thermally conductive material in an organic polymer material is important.
散熱性接著劑係要求具有高的導熱性,同時在各式各樣的環境或應力下具有接著力。在有機聚合物材料中愈高密度地填充導熱物質,散熱材料的散熱性愈提高。然而,在有機聚合物材料中愈高密度地填充導熱物質,散熱材料本身亦變脆,可撓性或與被附體的接著力變差。Heat-dissipating adhesives are required to have high thermal conductivity while having an adhesive force under a wide variety of environments or stresses. The higher the density of the organic polymer material is filled with the heat conductive material, the more the heat dissipation property of the heat dissipation material is improved. However, the higher the density of the thermally conductive material in the organic polymer material, the heat dissipating material itself becomes brittle, and the flexibility or adhesion to the attached body deteriorates.
作為散熱性接著劑的有機聚合物材料,已知環氧樹脂、聚矽氧聚合物、聚醯亞胺等。然而,環氧樹脂雖然接著性良好,但是在耐熱、耐久性有缺點。因此,從對導熱物質的塗覆性或硬化後的柔軟性或熱安定性等之點來看,較宜使用聚矽氧聚合物(例如參照下述專利文獻1及2)。然而,使用聚矽氧聚合物的散熱材料會無法滿足接著性及散熱性兩者。As the organic polymer material which is a heat-dissipating adhesive, an epoxy resin, a polyoxymethylene polymer, a polyimide or the like is known. However, although the epoxy resin has good adhesion, it has disadvantages in heat resistance and durability. Therefore, from the viewpoint of coatability to a heat conductive material, flexibility after softening, thermal stability, and the like, a polyoxymethylene polymer is preferably used (for example, refer to Patent Documents 1 and 2 below). However, a heat dissipating material using a polyoxyl polymer cannot satisfy both the adhesion and the heat dissipation.
又,使用已改良耐熱性的聚醯亞胺時,由於聚醯亞胺樹脂為固體,故無法填充導熱物質,不得不溶解在溶劑等中而填充。為了避免此,必須在前驅物的聚醯胺酸溶液中填充導熱物質,由於其硬化通常必須300℃以上的加熱,故無法避免對周圍的熱負荷。Further, when a polyimide having improved heat resistance is used, since the polyimide resin is a solid, it is impossible to fill a heat conductive material, and it has to be dissolved in a solvent or the like to be filled. In order to avoid this, it is necessary to fill the heat-transfer substance in the polyamic acid solution of the precursor, and since it is usually required to be heated at 300 ° C or higher, the heat load to the surroundings cannot be avoided.
還有,為了半導體元件及印刷基板等的配線部分之表面保護,已知使用聚醯亞胺聚矽氧樹脂,與聚矽氧橡膠相比,在高濕條件下對基材的密接性及耐久性高(例如參照下述專利文獻3)。亦有揭示利用含有此聚醯亞胺聚矽氧樹脂的組成物當作半導體的接著劑(例如參照專利文獻4)。然而,使用此等聚醯亞胺聚矽氧樹脂的導熱性接著劑,尤其要求電絕緣性的導熱性接著劑之檢討係沒有。Further, in order to protect the surface of a wiring portion such as a semiconductor element or a printed board, it is known to use a polyimide polyimide resin, and the adhesion and durability to a substrate under high-humidity conditions are higher than that of a polyoxymethylene rubber. Highness is high (for example, refer to Patent Document 3 below). There is also disclosed an adhesive using a composition containing the polyamidene polyoxyalkylene resin as a semiconductor (for example, see Patent Document 4). However, the use of thermal conductive adhesives of such polyamidene polyoxyl resins, in particular, the review of electrically insulating thermal conductive adhesives is not required.
[專利文獻1] 特開2006-342200公報[Patent Document 1] JP-A-2006-342200 publication
[專利文獻2] 特公昭61-3670號公報[Patent Document 2] Japanese Patent Publication No. 61-3670
[專利文獻3] 特開2002-012667號公報[Patent Document 3] JP-A-2002-012667
[專利文獻4] 特開2006-005159號公報[Patent Document 4] JP-A-2006-005159
本發明之目的為提供具有優異的導熱性,而且對於被接著物,例如發熱構件及散熱構件具有優異的接著性之電絕緣性的導熱性接著劑(亦稱為散熱糊)。An object of the present invention is to provide a thermally conductive adhesive (also referred to as a heat-dissipating paste) having excellent thermal conductivity and excellent electrical conductivity for an adherend such as a heat generating member and a heat dissipating member.
本發明係下述的導熱性接著劑。The present invention is a thermal conductive adhesive described below.
一種導熱性接著劑,其含有:A thermally conductive adhesive comprising:
(A)具有下述式(1)所示的重複單位之重量平均分子量5,000~150,000的聚醯亞胺聚矽氧樹脂 100質量份(A) Polyamidiamine polyoxyl resin having a weight average molecular weight of 5,000 to 150,000 in a repeating unit represented by the following formula (1): 100 parts by mass
(B)電絕緣性的導熱性填料 100~10,000質量分,及(B) electrically insulating thermally conductive filler 100 to 10,000 parts by mass, and
(C)有機溶劑。(C) Organic solvent.
【化1】【化1】
(式(1)中,W係4價有機基,X係具有酚性羥基的二價基,Y係下述式2所示的二價聚矽氧殘基,Z係X及Y以外的二價有機基,p、q及r各自係0.15≦p≦0.6、0.05≦q≦0.8、0≦r≦0.75,且p+q+r=1);(In the formula (1), W is a tetravalent organic group, X is a divalent group having a phenolic hydroxyl group, Y is a divalent polyfluorene residue represented by the following formula 2, and Z is a group other than X and Y. The valence organic group, p, q and r are each 0.15≦p≦0.6, 0.05≦q≦0.8, 0≦r≦0.75, and p+q+r=1);
【化2】[Chemical 2]
(式(2)中,R1 及R2 互相獨立地係碳數1~8的取代或非取代之一價烴基,a係1~20的整數)。(In the formula (2), R 1 and R 2 are each independently a substituted or unsubstituted monovalent hydrocarbon group having 1 to 8 carbon atoms, and a is an integer of 1 to 20).
於本發明的1個實施態樣中,上述導熱性接著劑係進一步含有0.1~20質量份之量的(D)熱硬化性樹脂。In one embodiment of the present invention, the thermally conductive adhesive further contains (D) a thermosetting resin in an amount of 0.1 to 20 parts by mass.
於本發明的1個實施態樣中,熱硬化性樹脂係式(1)中的酚性羥基有反應性。In one embodiment of the present invention, the thermosetting resin is reactive with a phenolic hydroxyl group in the formula (1).
於本發明的1個實施態樣中,上述導熱性接著劑對銅板之接著強度係3Mpa以上,較佳係5~10Mpa。In one embodiment of the present invention, the thermal conductivity adhesive has a bonding strength to the copper plate of 3 MPa or more, preferably 5 to 10 MPa.
若本發明的導熱性接著劑置於銅板上而進行加熱,則該導熱性接著劑係流動而在銅板的表面上潤濕擴散。因此,藉由熱處理而與鋼板密接,導致的良好的接著。When the thermally conductive adhesive of the present invention is placed on a copper plate and heated, the thermally conductive adhesive flows to wet and spread on the surface of the copper plate. Therefore, the steel sheet is in close contact with the steel sheet by heat treatment, resulting in a good adhesion.
若將本發明的導熱性接著劑施予被附體,為了使硬化而進行加熱,則接著劑流動而潤濕被附體的表面及擴散,而且由於溶劑揮發,導熱性填料露出接著劑硬化物的表面。因此,得到良好的導熱性。When the thermally conductive adhesive of the present invention is applied to the attached body and heated for curing, the adhesive flows to wet the surface of the attached body and diffuse, and the thermally conductive filler exposes the cured adhesive due to solvent evaporation. s surface. Therefore, good thermal conductivity is obtained.
本發明亦提供一種電子構件,其係藉由將上述導熱性接著劑硬化所得之物質接著於散熱構件或發熱構件上。The present invention also provides an electronic component which is obtained by adhering a substance obtained by hardening the above-mentioned thermally conductive adhesive to a heat dissipating member or a heat generating member.
本發明的導熱性接著劑係藉由含有特定構造的聚醯亞胺聚矽氧樹脂、導熱性填料及有機溶劑,而具有優異的導熱性,且對於被接著物具有優異的接著性。The thermally conductive adhesive of the present invention has excellent thermal conductivity and excellent adhesion to an adherend by a polyimide-containing polyfluorene resin having a specific structure, a thermally conductive filler, and an organic solvent.
以下更詳細說明本發明的導熱性接著劑。The thermally conductive adhesive of the present invention will be described in more detail below.
聚醯亞胺聚矽氧樹脂具有下述通式(1)所示的重複單位。The polyamidene polyoxyl resin has a repeating unit represented by the following formula (1).
【化3】[化3]
式(1)中的W係4價有機基。W例如可選自於苯均四酸二酐、2,3,3’,4’-聯苯基四羧酸二酐、3,3’,4,4’-聯苯基四羧酸二酐、3,3’,4,4’-二苯基醚四羧酸二酐、3,3’,4,4’-二苯基碸四羧酸二酐、3,3’,4,4’-二苯甲酮四羧酸二酐、乙二醇雙偏苯三酸二酐、4,4’-六氟亞丙基雙苯二甲酸二酐、2,2-雙[4-(3,4-苯氧基二羧酸)苯基]丙酸二酐的殘基。The W in the formula (1) is a tetravalent organic group. W can be selected, for example, from pyromellitic dianhydride, 2,3,3',4'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride. , 3,3',4,4'-diphenyl ether tetracarboxylic dianhydride, 3,3',4,4'-diphenylphosphonium tetracarboxylic dianhydride, 3,3',4,4' - benzophenone tetracarboxylic dianhydride, ethylene glycol trimellitic acid dianhydride, 4,4'-hexafluoropropylene phthalic acid dianhydride, 2,2-bis[4-(3, Residue of 4-phenoxydicarboxylic acid)phenyl]propionic acid dianhydride.
式(1)中的X係具有酚性羥基的二價有機基。X例如係由具有酚性羥基的二胺所衍生。X係例如下述式(3)~(8)所示的基。X in the formula (1) is a divalent organic group having a phenolic hydroxyl group. X is, for example, derived from a diamine having a phenolic hydroxyl group. X is, for example, a group represented by the following formulas (3) to (8).
【化4】【化4】
【化5】【化5】
【化6】【化6】
【化7】【化7】
【化8】【化8】
【化9】【化9】
式(1)中的Y係下述式(2)所示的二價聚矽氧殘基。Y in the formula (1) is a divalent polyfluorene residue represented by the following formula (2).
【化10】【化10】
式(2)中的R1 及R2 互相獨立地係碳數1~8、較佳1~4的取代或非取代之一價烴基。R1 及R2 例如是甲基、乙基。R 1 and R 2 in the formula (2) are each independently a substituted or unsubstituted one-valent hydrocarbon group having 1 to 8, preferably 1 to 4 carbon atoms. R 1 and R 2 are, for example, a methyl group or an ethyl group.
式(2)中的a係1~20、較佳3~20之整數。當a比20大時,對被接著體的接著力變弱。In the formula (2), a is an integer of from 1 to 20, preferably from 3 to 20. When a is larger than 20, the adhesion to the adherend becomes weak.
式(1)中的Z係X及Y以外的二價有機基。Z例如係由慣用的聚醯亞胺樹脂中所用的二胺所衍生。該二胺例如係由脂肪族二胺及芳香族二胺所選出的1或2種以上之組合。脂肪族二胺例如是四亞甲基二胺、1,4-二胺基環己烷、4,4’-二胺基二環己基甲烷。芳香族二胺例如是苯二胺、4,4’-二胺基二苯基醚、2,2-雙(4-胺基苯基)丙烷。Z較佳係由下述式(9)所示的芳香族二胺所衍生之基。The Z system in the formula (1) is a divalent organic group other than X and Y. Z is, for example, derived from a diamine used in a conventional polyimine resin. The diamine is, for example, a combination of one or more selected from the group consisting of aliphatic diamines and aromatic diamines. The aliphatic diamine is, for example, tetramethylenediamine, 1,4-diaminocyclohexane or 4,4'-diaminodicyclohexylmethane. The aromatic diamine is, for example, phenylenediamine, 4,4'-diaminodiphenyl ether or 2,2-bis(4-aminophenyl)propane. Z is preferably a group derived from an aromatic diamine represented by the following formula (9).
【化11】【化11】
式(9)中的B係下述式(10)、(11)及(12)中任一者所示的基。B in the formula (9) is a group represented by any one of the following formulas (10), (11), and (12).
【化12】【化12】
【化13】【化13】
【化14】【化14】
式(1)中的p、q及r,為了展現由該重複單位而來的效果,係0.15≦p≦0.6、0.05≦q≦0.8、0≦r≦0.75,較佳係0.2≦p≦0.5、0.05≦q≦0.75、0≦r≦0.6。若為此範圍,則得到對被接著體之良好接著性。In order to exhibit the effect from the repeating unit, p, q and r in the formula (1) are 0.15 ≦p ≦ 0.6, 0.05 ≦ q ≦ 0.8, 0 ≦ r ≦ 0.75, preferably 0.2 ≦ p ≦ 0.5. , 0.05≦q≦0.75, 0≦r≦0.6. If it is this range, good adhesion to the adherend is obtained.
式(1)中的p+q+r之合計係1。The total of p + q + r in the formula (1) is 1.
聚醯亞胺聚矽氧樹脂的重量平均分子量係5,000~150,000,較佳係20,000~150,000。其理由係因為若分子量小於上述下限,則無法展現作為樹脂的強韌性,另一方面若分子量大於上述上限,則與後述的導熱性填料之混合變困難。The polyiminoimine polyoxyl resin has a weight average molecular weight of 5,000 to 150,000, preferably 20,000 to 150,000. The reason for this is that if the molecular weight is less than the above lower limit, the toughness as a resin cannot be exhibited. On the other hand, when the molecular weight is more than the above upper limit, mixing with a thermally conductive filler to be described later becomes difficult.
上述聚醯亞胺聚矽氧樹脂例如可藉由下述所述的眾所周知之方法來製造。The above polyimine polyoxyl resin can be produced, for example, by a well-known method described below.
首先,將用於衍生出W的四羧酸二酐、用於衍生出X及Z的二胺及用於衍生出Y的二胺基聚矽氧烷投入溶劑中,然後在低溫,例如在0~50℃使反應。上述溶劑例如係由N-甲基-2-吡咯烷酮(NMP)、環己酮、γ-丁內酯及N,N-二甲基乙醯胺(DMAc)所選出1或2種以上之組合。再者,為了容易地藉由共沸去除醯亞胺化之際所生成的水,可併用芳香族烴類,例如甲苯、二甲苯。藉由上述反應,而製造聚醯亞胺樹脂對前驅物的聚醯胺酸。其次,將該聚醯胺酸的溶液升溫到較佳80~200℃、特佳140~180℃的溫度。藉由該升溫,聚醯胺酸的醯胺進行脫水閉環反應,得到聚醯亞胺聚矽氧樹脂的溶液。若將該溶液投入溶劑中,例如投入水、甲醇、乙醇或乙腈中,則生成沈澱物。將該生成的沈澱物乾燥,而得到聚醯亞胺聚矽氧樹脂。First, a tetracarboxylic dianhydride for deriving W, a diamine for deriving X and Z, and a diamine polyoxyalkylene for deriving Y are introduced into a solvent, and then at a low temperature, for example, at 0. The reaction was carried out at ~50 °C. The above solvent is, for example, one or a combination of two or more selected from N-methyl-2-pyrrolidone (NMP), cyclohexanone, γ-butyrolactone, and N,N-dimethylacetamide (DMAc). Further, in order to easily remove the water formed by the amination of the oxime by azeotropy, an aromatic hydrocarbon such as toluene or xylene may be used in combination. By the above reaction, the polyamido acid of the precursor of the polyimine resin is produced. Next, the solution of the polyamic acid is heated to a temperature of preferably 80 to 200 ° C and particularly preferably 140 to 180 ° C. By this temperature rise, the decylamine of polyproline is subjected to a dehydration ring-closure reaction to obtain a solution of a polyamidene polyoxynene resin. When the solution is introduced into a solvent, for example, into water, methanol, ethanol or acetonitrile, a precipitate is formed. The resulting precipitate was dried to obtain a polyamidene polyoxymethylene resin.
相對於四羧酸二酐而言,二胺及二胺基聚矽氧烷的合計莫耳比例較佳係0.95~1.05,特佳係0.98~1.02的範圍。The total molar ratio of the diamine and the diamine polysiloxane is preferably from 0.95 to 1.05, particularly preferably from 0.98 to 1.02, based on the tetracarboxylic dianhydride.
為了調整聚醯亞胺聚矽氧樹脂的分子量,亦可將二官能性的羧酸,例如苯二甲酸酐,及一官能性的胺,例如苯胺加到上述溶液中。此等化合物的添加量係各自相對於四羧酸及二胺而言,例如為2莫耳%以下。In order to adjust the molecular weight of the polyamidene polyoxyl resin, a difunctional carboxylic acid such as phthalic anhydride, and a monofunctional amine such as aniline may also be added to the above solution. The amount of these compounds added is, for example, 2 mol% or less based on the tetracarboxylic acid and the diamine.
藉由在醯亞胺化過程中添加脫水劑及醯亞胺化觸媒,按照需要加熱到50℃右左,亦可使醯亞胺化。脫水劑例如是酸酐,例如醋酸酐、丙酸酐及三氟乙酸酐。相對於1莫耳的二胺而言,脫水劑的使用量例如是1~10莫耳。醯亞胺化觸媒例如是3級胺,例如吡啶、三甲基吡啶、二甲基吡啶及三乙胺。相對於1莫耳所使用的脫水劑而言,醯亞胺化觸媒的使用量例如是0.5~10莫耳。The hydrazine can also be imidized by adding a dehydrating agent and a ruthenium-imiding catalyst during the hydrazine imidization, and heating to 50 ° C right and left as needed. The dehydrating agent is, for example, an acid anhydride such as acetic anhydride, propionic anhydride and trifluoroacetic anhydride. The amount of the dehydrating agent used is, for example, 1 to 10 moles per 1 mole of the diamine. The quinone imidization catalyst is, for example, a tertiary amine such as pyridine, trimethylpyridine, lutidine or triethylamine. The amount of the ruthenium-catalyzed catalyst used is, for example, 0.5 to 10 moles relative to the dehydrating agent used in 1 mole.
使用複數的二胺及/或複數的四羧酸二酐時,例如可以是將原料預先全部混合後使共聚縮合的方法,邊使2種以上的二胺或四羧酸二酐個別地反應邊依順序添加。然而,反應方法係不受此例示所特別限定。When a plurality of diamines and/or tetracarboxylic dianhydrides are used, for example, a method in which the raw materials are all mixed in advance and copolymerized and condensed is used, and two or more kinds of diamines or tetracarboxylic dianhydrides are separately reacted. Add in order. However, the reaction method is not particularly limited by this illustration.
電絕緣性的導熱性填料例如是金屬氧化物及陶瓷粉體。該金屬粉體例如是氧化鋅粉、氧化鋁粉。陶瓷粉體例如是碳化矽粉、氮化矽粉、氮化硼粉、氮化鋁粉。導熱性填料係根據安定性或成本方面來適宜選擇。The electrically insulating thermally conductive filler is, for example, a metal oxide and a ceramic powder. The metal powder is, for example, zinc oxide powder or alumina powder. The ceramic powder is, for example, tantalum carbide powder, tantalum nitride powder, boron nitride powder, or aluminum nitride powder. The thermally conductive filler is suitably selected depending on the stability or cost.
導熱性填料的形狀係沒有特別的限定,例如是粒狀、樹枝狀、薄片狀及不定形狀。亦可使用具有此等形狀的導熱性填料粉末之1種或2種以上的混合物。導熱性填料的粒徑分布係沒有特別的限定,例如90重量%以上、較佳95重量%以上係在0.05~100μm的範圍內。導熱性填料的平均粒徑係沒有特別的限定,例如是1~50μm的範圍。作為導熱性填料,例如可以使用單一分布(單峰性)者。然而,為了使導熱性填料在接著劑內以高密度均勻地分散,組合形狀及粒徑不同的複數之導熱性填料而成為多峰性分布,其係比使用單一分布的導熱性填料還有效果。The shape of the thermally conductive filler is not particularly limited, and is, for example, a granular shape, a dendritic shape, a flake shape, and an indefinite shape. One or a mixture of two or more kinds of thermally conductive filler powders having such a shape may also be used. The particle size distribution of the thermally conductive filler is not particularly limited, and is, for example, 90% by weight or more, preferably 95% by weight or more, in the range of 0.05 to 100 μm. The average particle diameter of the thermally conductive filler is not particularly limited, and is, for example, in the range of 1 to 50 μm. As the thermally conductive filler, for example, a single distribution (monomodality) can be used. However, in order to uniformly disperse the thermally conductive filler in the adhesive at a high density, a plurality of thermally conductive fillers having different shapes and particle diameters are combined to have a multimodal distribution, which is more effective than using a single distribution of the thermally conductive filler. .
本發明的導熱性接著劑中的上述導熱性填料之配合量的比例,係每100質量份的聚醯亞胺聚矽氧樹脂有100~10,000質量份,較佳有200~6,000質量份。上述導熱性填料之配合量的比例若未達上述下限,則使用本發明的導熱性接著劑時,得不到充分的導熱性。又,上述導熱性填料之配合量的比例若超過上述上限,則使用本發明的導熱性接著劑時,在與被接著體之間得不到充分的接著強度。The ratio of the amount of the thermally conductive filler in the thermally conductive adhesive of the present invention is 100 to 10,000 parts by mass, preferably 200 to 6,000 parts by mass per 100 parts by mass of the polyamidene polyoxymethylene resin. When the ratio of the amount of the thermally conductive filler blended is less than the above lower limit, sufficient thermal conductivity cannot be obtained when the thermally conductive adhesive of the present invention is used. In addition, when the ratio of the amount of the thermally conductive filler blended exceeds the above upper limit, when the thermally conductive adhesive of the present invention is used, sufficient adhesive strength is not obtained between the bonded and the adherend.
有機溶劑係與(A)成分有相溶性,較佳為對(B)成分的表面狀態不造成影響。有機溶劑例如是由醚類、酮類、酯類、溶纖劑類、醯胺類及芳香族烴所選出的1或2種以上之組合。醚類例如包含四氫呋喃及茴香醚。酮類例如包含環己酮、2-丁酮、甲基異丁基酮、2-庚酮、2-辛酮及苯乙酮。酯類例如包含醋酸丁酯、苯甲酸甲酯及γ-丁內酯。溶纖劑類例如包含丁基卡必醇醋酸酯、丁基溶纖劑醋酸酯及丙二醇單甲基醚醋酸酯。醯胺類例如包含N,N-二甲基甲醯胺、N,N-二甲基乙醯胺及N-甲基-2-吡咯烷酮。芳香族烴類例如包含甲苯、二甲苯。有機溶劑較佳係選自於酮類、酯類、溶纖劑類及醯胺類。有機溶劑特佳係丁基卡必醇醋酸酯、γ-丁內酯、丙二醇單甲基醚醋酸酯及N-甲基-2-吡咯烷酮。此等溶劑係可單獨或組合2種以上使用。The organic solvent is compatible with the component (A), and it is preferred that the surface state of the component (B) is not affected. The organic solvent is, for example, a combination of one or more selected from the group consisting of ethers, ketones, esters, cellosolves, guanamines, and aromatic hydrocarbons. The ethers include, for example, tetrahydrofuran and anisole. The ketones include, for example, cyclohexanone, 2-butanone, methyl isobutyl ketone, 2-heptanone, 2-octanone, and acetophenone. The esters include, for example, butyl acetate, methyl benzoate, and γ-butyrolactone. The cellosolve includes, for example, butyl carbitol acetate, butyl cellosolve acetate, and propylene glycol monomethyl ether acetate. The guanamines include, for example, N,N-dimethylformamide, N,N-dimethylacetamide, and N-methyl-2-pyrrolidone. The aromatic hydrocarbons include, for example, toluene and xylene. The organic solvent is preferably selected from the group consisting of ketones, esters, cellosolves, and guanamines. The organic solvent is particularly preferably butyl carbitol acetate, γ-butyrolactone, propylene glycol monomethyl ether acetate, and N-methyl-2-pyrrolidone. These solvents may be used alone or in combination of two or more.
有機溶劑的量,例如係考慮聚醯亞胺聚矽氧樹脂的溶解性、導熱性接著劑的塗佈時之作業性或皮膜的厚度,通常聚醯亞胺聚矽氧樹脂之量,相對於該樹脂與溶劑之合計而言,係在10~60質量%、較佳20~50質量%的範圍內使用。於組成物的保存時,亦可預先調製成比較高的濃度,而在使用時稀釋成所欲望的濃度。The amount of the organic solvent is, for example, considering the solubility of the polyimide polyimide resin, the workability at the time of coating the thermal conductive adhesive or the thickness of the film, and usually the amount of the polyimide resin, relative to The total amount of the resin and the solvent is from 10 to 60% by mass, preferably from 20 to 50% by mass. When the composition is stored, it may be previously prepared to a relatively high concentration, and diluted to a desired concentration at the time of use.
本發明的導熱性接著劑亦可進一步含有(D)熱硬化性樹脂。熱硬化性樹脂係與酚性羥基反應而形成交聯構造。由於導熱性接著劑含有熱硬化性樹脂,例如可以展現耐溶劑性的性能。熱硬化性樹脂較佳係環氧樹脂。環氧樹脂例如是雙酚A型環氧樹脂、雙酚F型環氧樹脂、三苯基甲烷型環氧樹脂、環狀脂肪族環氧樹脂、縮水甘油酯系樹脂及縮水甘油胺系樹脂的1或2種以上。雙酚A型環氧樹脂例如是苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、二縮水甘油基雙酚A。雙酚F型環氧樹脂例如是二縮水甘油基雙酚F。三苯基甲烷型環氧樹脂例如是三羥苯基丙烷三縮水甘油醚。環狀脂肪族環氧樹脂例如是3,4-環氧基環己基甲基-3,4-環氧基環己烷羧酸酯。縮水甘油酯系樹脂例如苯二甲酸二縮水甘油酯、六氫苯二甲酸二縮水甘油酯、苯二甲酸二甲基縮水甘油酯。縮水甘油胺系樹脂例如是四縮水甘油基二胺基二苯基甲烷、三縮水甘油基對胺基苯酚、二縮水甘油基苯胺、二縮水甘油基甲苯胺、四縮水甘油基雙胺基甲基環己烷。再者,按照需要,亦可在導熱性接著劑中進一步添加1分子中含有1個環氧基的單官能環氧基化合物。又,以與基材的密接性之提高為目的,亦可添加碳官能矽烷。The thermally conductive adhesive of the present invention may further contain (D) a thermosetting resin. The thermosetting resin reacts with a phenolic hydroxyl group to form a crosslinked structure. Since the thermally conductive adhesive contains a thermosetting resin, for example, it exhibits solvent resistance. The thermosetting resin is preferably an epoxy resin. The epoxy resin is, for example, a bisphenol A type epoxy resin, a bisphenol F type epoxy resin, a triphenylmethane type epoxy resin, a cyclic aliphatic epoxy resin, a glycidyl ester type resin, and a glycidylamine type resin. 1 or more. The bisphenol A type epoxy resin is, for example, a phenol novolac type epoxy resin, a cresol novolak type epoxy resin, or diglycidyl bisphenol A. The bisphenol F type epoxy resin is, for example, diglycidyl bisphenol F. The triphenylmethane type epoxy resin is, for example, trishydroxyphenylpropane triglycidyl ether. The cyclic aliphatic epoxy resin is, for example, 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate. The glycidyl ester-based resin is, for example, diglycidyl phthalate, diglycidyl hexahydrocarbonate or dimethyl glycidyl phthalate. The glycidylamine-based resin is, for example, tetraglycidyldiaminediphenylmethane, triglycidyl-p-aminophenol, diglycidylaniline, diglycidyltoluidine, tetraglycidyl bisaminomethyl Cyclohexane. Further, if necessary, a monofunctional epoxy compound containing one epoxy group in one molecule may be further added to the thermally conductive adhesive. Further, for the purpose of improving the adhesion to the substrate, a carbon functional decane may be added.
相對於100質量份的聚醯亞胺聚矽氧樹脂而言,環氧樹脂的量較佳係0.1~20質量份,更佳係0.1~15質量份以下。配合量若超過上述上限,則本發明的導熱性接著劑之接著強度、耐熱性等有降低的傾向。The amount of the epoxy resin is preferably from 0.1 to 20 parts by mass, more preferably from 0.1 to 15 parts by mass, per 100 parts by mass of the polyamidene polyoxymethylene resin. When the blending amount exceeds the above upper limit, the thermal strength of the thermally conductive adhesive of the present invention tends to decrease.
本發明的導熱性接著劑,以促進上述環氧樹脂的反應為目的,亦可含有各種硬化促進劑。硬化促進劑例如是有機膦化合物、胺基化合物及咪唑化合物的1或2種以上。有機膦化合物例如是三苯基膦、三環己基膦。胺基化合物例如是三甲基六亞甲基二胺、二胺基二苯基甲烷、2-(二甲基胺基甲基)苯酚、2,4,6-三(二甲基胺基甲基)苯酚、三乙醇胺。咪唑化合物例如是2-甲基咪唑、2-乙基咪唑、2-十一基咪唑、2-乙基-4-甲基咪唑及2-苯基-4,5-二羥基甲基咪唑。The thermally conductive adhesive of the present invention may contain various curing accelerators for the purpose of promoting the reaction of the above epoxy resin. The hardening accelerator is, for example, one or more of an organic phosphine compound, an amine compound, and an imidazole compound. The organic phosphine compound is, for example, triphenylphosphine or tricyclohexylphosphine. The amine compound is, for example, trimethylhexamethylenediamine, diaminodiphenylmethane, 2-(dimethylaminomethyl)phenol, 2,4,6-tris(dimethylamino) Base) phenol, triethanolamine. The imidazole compound is, for example, 2-methylimidazole, 2-ethylimidazole, 2-undecylimidazole, 2-ethyl-4-methylimidazole, and 2-phenyl-4,5-dihydroxymethylimidazole.
硬化促進劑的量,相對於聚醯亞胺聚矽氧樹脂及環氧樹脂的總量100質量份而言,較佳係0~5質量份。配合量若超過上述上限,則適用期有變差的傾向。The amount of the hardening accelerator is preferably 0 to 5 parts by mass based on 100 parts by mass of the total of the polyimide and the epoxy resin. If the compounding amount exceeds the above upper limit, the pot life tends to be deteriorated.
聚醯亞胺聚矽氧樹脂係藉由熱硬化而發揮優異的耐熱性、機械強度、耐溶劑性、對各種基材的密接性。The polyimide polyimide polyether resin exhibits excellent heat resistance, mechanical strength, solvent resistance, and adhesion to various substrates by thermal curing.
本發明的接著劑之硬化條件係沒有特別的限定,為80℃以上300℃以下,較佳為100℃以上200℃以下的範圍。當未滿上述下限而硬化時,熱硬化係過度費時而不實用。當選擇成分及組成以使能在未達上述下限的低溫進行硬化時,接著劑的保存安定性會有發生問題的可能性。又,本發明的導熱性接著劑係不同於以往的聚醯胺酸溶液,由於不需要300℃以上的高溫且長時間的加熱來使硬化,故可抑制基材的熱降解。The curing conditions of the adhesive of the present invention are not particularly limited, and are 80 ° C or more and 300 ° C or less, preferably 100 ° C or more and 200 ° C or less. When hardened below the lower limit, the thermosetting is excessively time consuming and not practical. When the composition and composition are selected so as to be hardened at a low temperature which does not reach the above lower limit, the storage stability of the adhesive may be problematic. Further, the thermally conductive adhesive of the present invention is different from the conventional polyamic acid solution, and since it is not required to be heated at a high temperature of 300 ° C or higher and heated for a long period of time, thermal degradation of the substrate can be suppressed.
本發明的導熱性接著劑,除了添加上述成分,例如在不損害本發明之目的及導熱性接著劑之效果的範圍內,亦可添加由防老化劑、紫外線吸收劑、接著性改良劑、難燃劑、界面活性劑、保存安定改良劑、防臭氧降解劑、光安定劑、增黏劑、可塑劑、矽烷偶合劑、抗氧化劑、熱安定劑、輻射線遮斷劑、核劑、滑劑、顏料及物性調整劑所選出的1種或2種以上。The thermal conductive adhesive of the present invention may be added with an anti-aging agent, an ultraviolet absorber, an adhesion improver, or the like, in addition to the above-mentioned components, for example, insofar as the effects of the present invention and the effect of the thermally conductive adhesive are not impaired. Fuel, surfactant, preservation stability improver, anti-ozone degradant, light stabilizer, tackifier, plasticizer, decane coupling agent, antioxidant, thermal stabilizer, radiation shielding agent, nucleating agent, lubricant One or two or more selected from the pigment and the physical property adjuster.
本發明的導熱性接著劑係在25℃中較佳為具有0.5~2000Pa‧s的黏度,更佳為具有1.0~1000Pa‧s的黏度。The thermally conductive adhesive of the present invention preferably has a viscosity of from 0.5 to 2,000 Pa s at 25 ° C, more preferably from 1.0 to 1000 Pa ‧ s.
本發明的導熱性接著劑之導熱率(W/mK)較佳係0.5以上,更佳係1.0以上,特佳係3以上。The thermal conductivity (W/mK) of the thermally conductive adhesive of the present invention is preferably 0.5 or more, more preferably 1.0 or more, and particularly preferably 3 or more.
本發明的導熱性接著劑對銅板的接著強度(MPa)較佳係3以上,更佳係5以上,特佳係6以上。在80℃、95RH的高溫高濕環境下放置240小時後的接著強度(MPa)較佳係與上述相同。The thermal conductive adhesive of the present invention preferably has a bonding strength (MPa) of 3 or more, more preferably 5 or more, and particularly preferably 6 or more. The bonding strength (MPa) after standing for 240 hours in a high-temperature and high-humidity environment of 80 ° C and 95 RH is preferably the same as described above.
本發明的導熱性接著劑例如可適用於高亮度用的大發熱量之LED晶片的接著劑,或隨著小型化、輕量化而每單位面積的發熱量大之半導體元件的接著劑。The thermal conductive adhesive of the present invention can be applied, for example, to an adhesive for a large-calorie LED wafer for high brightness, or an adhesive for a semiconductor element having a large amount of heat per unit area with miniaturization and weight reduction.
以下藉由實施例來更詳細說明本發明,惟本發明不受此等實施例所限定。The invention is illustrated in more detail below by the examples, but the invention is not limited by the examples.
如下述合成例1~3所示地,製造3種類的聚醯亞胺聚矽氧樹脂。Three kinds of polyimine polyfluorene resins were produced as shown in the following Synthesis Examples 1 to 3.
於具備攪拌機、溫度計及氮氣置換裝置的燒瓶內,投入88.8克(0.2莫耳)4,4’-六氟亞丙基雙苯二甲酸二酐及500克正甲基-2-吡咯烷酮。其次,準備在100克正甲基-2-吡咯烷酮中溶解有33.6克(0.04莫耳)式(13)所示的二胺基矽氧烷、17.3克(0.08莫耳)4,4’-(3,3’-二羥基)二胺基聯苯及32.8克(0.08莫耳)2,2-雙[4-(4-胺基苯氧基)苯基]丙烷之溶液。將該溶液滴下到上述燒瓶內。滴下期間,調節反應系的溫度以使不超過50℃。滴下結束後,於室溫進一步攪拌10小時。接著,於該燒瓶安裝附有水分接納器的回流冷卻器後,添加50克二甲苯,升溫到150℃,保持該溫度6小時。結果得到黃褐色溶液。In a flask equipped with a stirrer, a thermometer and a nitrogen gas displacement device, 88.8 g (0.2 mol) of 4,4'-hexafluoropropylene phthalic acid dianhydride and 500 g of n-methyl-2-pyrrolidone were charged. Next, 33.6 g (0.04 mol) of the diamine oxirane represented by the formula (13) and 17.3 g (0.08 mol) of 4,4'- (100 g) were prepared to be dissolved in 100 g of n-methyl-2-pyrrolidone. A solution of 3,3'-dihydroxy)diaminobiphenyl and 32.8 g (0.08 mol) of 2,2-bis[4-(4-aminophenoxy)phenyl]propane. The solution was dropped into the above flask. During the dropping, the temperature of the reaction system was adjusted so as not to exceed 50 °C. After the completion of the dropwise addition, the mixture was further stirred at room temperature for 10 hours. Next, after the flask was equipped with a reflux condenser equipped with a moisture receiver, 50 g of xylene was added, and the temperature was raised to 150 ° C, and the temperature was maintained for 6 hours. As a result, a yellowish brown solution was obtained.
【化15】【化15】
將上述所得之黃褐色溶液冷卻到室溫(25℃)為止,投入甲醇中以使再沈澱。將140克所得之沈降物乾燥,測定其線吸收光譜。結果,基於未反應的聚醯胺酸之吸收(1,640cm-1 )係沒有出現,確認在1,780cm-1 及1,720cm-1 有基於醯亞胺基的吸收。接著,藉由以四氫呋喃作為溶劑的凝膠滲透層析術(GPC),測定重量平均分子量(聚苯乙烯換算),結果為30,000。將生成物稱為聚醯亞胺聚矽氧樹脂(I)。The yellow-brown solution obtained above was cooled to room temperature (25 ° C), and poured into methanol to reprecipitate. 140 g of the obtained precipitate was dried, and its linear absorption spectrum was measured. As a result, the absorption (1,640 cm -1 ) based on the unreacted poly - proline did not occur, and it was confirmed that there were ruthenium - based absorption at 1,780 cm -1 and 1,720 cm -1 . Next, the weight average molecular weight (in terms of polystyrene) was measured by gel permeation chromatography (GPC) using tetrahydrofuran as a solvent, and it was 30,000. The product is referred to as a polyamidene polyoxyl resin (I).
於具備攪拌機、溫度計及氮氣置換裝置的燒瓶內,投入88.8克(0.2莫耳)4,4’-六氟亞丙基雙苯二甲酸二酐及500克正甲基-2-吡咯烷酮。其次,準備在100克正甲基-2-吡咯烷酮中溶解有67.2克(0.08莫耳)上述式13所示的二胺基矽氧烷、17.3克(0.08莫耳)4,4’-(3,3’-二羥基)二胺基聯苯及16.4克(0.04莫耳)2,2-雙[4-(4-胺基苯氧基)苯基]丙烷之溶液。將該溶液滴下到上述燒瓶內。滴下期間,調節反應系的溫度以使不超過50℃。滴下結束後,於室溫進一步攪拌10小時。接著,於該燒瓶安裝附有水分接納器的回流冷卻器後,添加50克二甲苯,升溫到150℃,保持該溫度6小時。結果得到黃褐色溶液。In a flask equipped with a stirrer, a thermometer and a nitrogen gas displacement device, 88.8 g (0.2 mol) of 4,4'-hexafluoropropylene phthalic acid dianhydride and 500 g of n-methyl-2-pyrrolidone were charged. Next, 67.2 g (0.08 mol) of the diamine oxirane represented by the above formula 13 and 17.3 g (0.08 mol) of 4,4'-(3) were dissolved in 100 g of n-methyl-2-pyrrolidone. , a solution of 3'-dihydroxy)diaminobiphenyl and 16.4 g (0.04 mol) of 2,2-bis[4-(4-aminophenoxy)phenyl]propane. The solution was dropped into the above flask. During the dropping, the temperature of the reaction system was adjusted so as not to exceed 50 °C. After the completion of the dropwise addition, the mixture was further stirred at room temperature for 10 hours. Next, after the flask was equipped with a reflux condenser equipped with a moisture receiver, 50 g of xylene was added, and the temperature was raised to 150 ° C, and the temperature was maintained for 6 hours. As a result, a yellowish brown solution was obtained.
將上述所得之黃褐色溶液冷卻到室溫(25℃)為止,投入甲醇中以使再沈澱。將160克所得之沈降物乾燥,測定其線吸收光譜。結果,基於未反應的聚醯胺酸之吸收(1,640cm-1 )係沒有出現,確認在1,780cm-1 及1,720cm-1 有基於醯亞胺基的吸收。接著,藉由以四氫呋喃作為溶劑的凝膠滲透層析術(GPC),測定重量平均分子量(聚苯乙烯換算),結果為34,000。將生成物稱為聚醯亞胺聚矽氧樹脂(II)。The yellow-brown solution obtained above was cooled to room temperature (25 ° C), and poured into methanol to reprecipitate. 160 g of the obtained precipitate was dried, and its linear absorption spectrum was measured. As a result, the absorption (1,640 cm -1 ) based on the unreacted poly - proline did not occur, and it was confirmed that there were ruthenium - based absorption at 1,780 cm -1 and 1,720 cm -1 . Next, the weight average molecular weight (in terms of polystyrene) was measured by gel permeation chromatography (GPC) using tetrahydrofuran as a solvent, and it was 34,000. The product is referred to as a polyamidene polyoxyl resin (II).
於具備攪拌機、溫度計及氮氣置換裝置的燒瓶內,投入88.8克(0.2莫耳)4,4’-六氟亞丙基雙苯二甲酸二酐及600克正甲基-2-吡咯烷酮。其次,準備在100克正甲基-2-吡咯烷酮中溶解有244.8克(0.08莫耳)式(14)所示的二胺基矽氧烷、17.3克(0.08莫耳)4,4’-(3,3’-二羥基)二胺基聯苯及16.4克(0.04莫耳)2,2-雙[4-(4-胺基苯氧基)苯基]丙烷之溶液。將該溶液滴下到上述燒瓶內。滴下期間,調節反應系的溫度以使不超過50℃。滴下結束後,於室溫進一步攪拌10小時。接著,於該燒瓶安裝附有水分接納器的回流冷卻器後,添加50克二甲苯,升溫到150℃,保持該溫度6小時。結果得到黃褐色溶液。In a flask equipped with a stirrer, a thermometer and a nitrogen gas displacement device, 88.8 g (0.2 mol) of 4,4'-hexafluoropropylene phthalic acid dianhydride and 600 g of n-methyl-2-pyrrolidone were charged. Next, it is prepared to dissolve 244.8 g (0.08 mol) of the diamine oxirane represented by the formula (14) and 17.3 g (0.08 mol) of 4,4'-(100 g) in n-methyl-2-pyrrolidone. A solution of 3,3'-dihydroxy)diaminobiphenyl and 16.4 g (0.04 mol) of 2,2-bis[4-(4-aminophenoxy)phenyl]propane. The solution was dropped into the above flask. During the dropping, the temperature of the reaction system was adjusted so as not to exceed 50 °C. After the completion of the dropwise addition, the mixture was further stirred at room temperature for 10 hours. Next, after the flask was equipped with a reflux condenser equipped with a moisture receiver, 50 g of xylene was added, and the temperature was raised to 150 ° C, and the temperature was maintained for 6 hours. As a result, a yellowish brown solution was obtained.
【化16】【化16】
將上述所得之黃褐色溶液冷卻到室溫(25℃)為止,投入甲醇中以使再沈澱。將300克所得之沈降物乾燥,測定其線吸收光譜。結果,基於未反應的聚醯胺酸之吸收(1,640cm-1 )係沒有出現,確認在1,780cm-1 及1,720cm-1 有基於醯亞胺基的吸收。接著,藉由以四氫呋喃作為溶劑的凝膠滲透層析術(GPC),測定重量平均分子量(聚苯乙烯換算),結果為36,000。將生成物稱為聚醯亞胺聚矽氧樹脂(III)。The yellow-brown solution obtained above was cooled to room temperature (25 ° C), and poured into methanol to reprecipitate. 300 g of the obtained sediment was dried, and its linear absorption spectrum was measured. As a result, the absorption (1,640 cm -1 ) based on the unreacted poly - proline did not occur, and it was confirmed that there were ruthenium - based absorption at 1,780 cm -1 and 1,720 cm -1 . Next, the weight average molecular weight (in terms of polystyrene) was measured by gel permeation chromatography (GPC) using tetrahydrofuran as a solvent, and it was 36,000. The product is referred to as a polyamidene polyoxyalkylene resin (III).
使用下述的原料。The following raw materials were used.
(A)聚醯亞胺聚矽氧樹脂:使用上述合成例1~3所得之聚醯亞胺聚矽氧樹脂(I)、(II)或(III)。(A) Polyimine polyoxyl resin: The polyamidene polyoxyl resin (I), (II) or (III) obtained in the above Synthesis Examples 1 to 3 was used.
(B)電絕緣性的導熱性填料:(B) Electrically insulating thermally conductive filler:
(B1)導熱性填料A:平均粒徑10μm的氧化鋁(比重3.98)(B1) Thermally conductive filler A: alumina having an average particle diameter of 10 μm (specific gravity: 3.98)
(B2)導熱性填料B:平均粒徑1μm的氧化鋁(比重3.98)(B2) Thermally conductive filler B: alumina having an average particle diameter of 1 μm (specific gravity: 3.98)
(C)有機溶劑:丁基卡必醇醋酸酯(BCA)(C) Organic solvent: butyl carbitol acetate (BCA)
(D)熱硬化性樹脂:二縮水甘油基甲苯胺(DGT)(D) Thermosetting resin: diglycidyltoluidine (DGT)
將(A)各自的聚醯亞胺聚矽氧樹脂(I)至(III)、(B)電絕緣性的導熱性填料(B1及B2)、(C)有機溶劑及(D)熱硬化性樹脂以表1所示的質量比例投入自轉公轉混合器內,攪拌以使成為均勻,然後進行脫泡而得到接著劑。(A) respective polythenimine polyoxyalkylene resins (I) to (III), (B) electrically insulating thermally conductive fillers (B1 and B2), (C) organic solvents, and (D) thermosetting properties The resin was placed in a spinning revolving mixer at a mass ratio shown in Table 1, stirred to be uniform, and then defoamed to obtain an adhesive.
對於實施例1~4及比較例1~2所得之接著劑,依照下述方法進行黏度、導熱率及接著強度的評價試驗。又,對於加熱硬化性一液型的聚矽氧橡膠C(市售品)及D(市售品),藉由與上述相同的程序進行評價試驗(分別為比較例3及比較例4)。表2中顯示結果。With respect to the adhesives obtained in Examples 1 to 4 and Comparative Examples 1 and 2, evaluation tests of viscosity, thermal conductivity, and adhesion strength were carried out in accordance with the following methods. Further, the heat-curable one-liquid type polyoxyethylene rubber C (commercial product) and D (commercial product) were subjected to evaluation tests (Comparative Example 3 and Comparative Example 4, respectively) by the same procedure as above. The results are shown in Table 2.
使用BH型旋轉黏度計,在25℃測定各接著劑的黏度。The viscosity of each adhesive was measured at 25 ° C using a BH type rotational viscometer.
使各接著劑流入鐵氟龍(商標)(杜邦公司製)板的溝,在80℃乾燥30分鐘,繼續將該接著劑在150℃加熱1小時,以作成10mmΦ×1mm的試驗片。使用雷射閃光法熱常數測定裝置(LFA447(NETZSCH公司製)),測定該試驗片的熱擴散率及比熱容量,求得導熱率。Each of the adhesives was poured into a groove of a Teflon (trademark) (made of DuPont) plate, dried at 80 ° C for 30 minutes, and the adhesive was further heated at 150 ° C for 1 hour to prepare a test piece of 10 mm Φ × 1 mm. The thermal diffusivity and the specific heat capacity of the test piece were measured using a laser flash thermal constant measuring apparatus (LFA447 (manufactured by NETZSCH)) to determine the thermal conductivity.
將各接著劑以20mm×20mm的塗佈面積塗佈在銅板(100mm×25mm×1mm)上,與相同大小的另一個銅板貼合。將該經貼合的銅板在80℃乾燥30分鐘,繼續在4MPa的壓力下,於150℃進一步乾燥2分鐘,然後於150℃加熱1小時,而得到試驗片。使用自動繪圖儀(STROGRAPH V10-D(東洋精機公司製)),以5mm/min的速率測定試驗片的剪切接著強度。Each of the adhesives was applied onto a copper plate (100 mm × 25 mm × 1 mm) at a coating area of 20 mm × 20 mm, and bonded to another copper plate of the same size. The bonded copper plate was dried at 80 ° C for 30 minutes, further dried at 150 ° C for 2 minutes under a pressure of 4 MPa, and then heated at 150 ° C for 1 hour to obtain a test piece. The shear strength of the test piece was measured at a rate of 5 mm/min using an automatic plotter (STROGRAPH V10-D (manufactured by Toyo Seiki Co., Ltd.)).
又,將與上述同樣地實施而得到之試驗片在80℃/95%RH中暴露240小時(高溫高濕試驗),與上述同樣地測定剪切接著強度(高溫高濕試驗後)。In addition, the test piece obtained in the same manner as described above was exposed to 80 ° C / 95% RH for 240 hours (high temperature and high humidity test), and the shear strength was measured in the same manner as above (after the high temperature and high humidity test).
根據上述結果,接著劑1~3具有適度的黏度,導熱率係1.1~3.0W/mK的良好,接著強度係8~15MPa的良好,高溫高濕試驗前後的接著強度之降低係幾乎沒有看到。According to the above results, the adhesives 1 to 3 have a moderate viscosity, the thermal conductivity is good at 1.1 to 3.0 W/mK, and the strength is preferably 8 to 15 MPa, and the decrease in the adhesion strength before and after the high temperature and high humidity test is hardly observed. .
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| CN103228753B (en) * | 2010-12-01 | 2015-07-22 | 东丽株式会社 | Adhesive composition, adhesive sheet, and semiconductor device using the adhesive composition or the adhesive sheet |
| JP6247204B2 (en) | 2012-04-10 | 2017-12-13 | 住友ベークライト株式会社 | Semiconductor device, die attach material, and method of manufacturing semiconductor device |
| US10781349B2 (en) | 2016-03-08 | 2020-09-22 | Honeywell International Inc. | Thermal interface material including crosslinker and multiple fillers |
| SG11201810798PA (en) | 2016-08-08 | 2018-12-28 | Toray Industries | Resin composition, and sheet, laminate, power semiconductor device, and plasma processing apparatus including the same, and method of producing semiconductor using the same |
| JP2018093030A (en) * | 2016-12-01 | 2018-06-14 | 三菱電機株式会社 | Electronic device and electronic device manufacturing method |
| FR3060601B1 (en) * | 2016-12-20 | 2018-12-07 | Commissariat A L'energie Atomique Et Aux Energies Alternatives | ADHESIVE COMPOSITION AND ITS USE IN ELECTRONICS |
| US11041103B2 (en) | 2017-09-08 | 2021-06-22 | Honeywell International Inc. | Silicone-free thermal gel |
| US11072706B2 (en) * | 2018-02-15 | 2021-07-27 | Honeywell International Inc. | Gel-type thermal interface material |
| JP2019172892A (en) * | 2018-03-29 | 2019-10-10 | 信越化学工業株式会社 | Silicone-modified polyimide resin composition |
| TWI661022B (en) * | 2018-05-30 | 2019-06-01 | 律勝科技股份有限公司 | Adhesive composition and adhesive sheet and cured product thereof |
| US11373921B2 (en) | 2019-04-23 | 2022-06-28 | Honeywell International Inc. | Gel-type thermal interface material with low pre-curing viscosity and elastic properties post-curing |
| CN115216267B (en) * | 2022-08-16 | 2023-08-22 | 西卡(江苏)工业材料有限公司 | Environment-friendly high-adhesion high-thermal-conductivity organic silicon pouring sealant and preparation method and application thereof |
| JP7653495B1 (en) | 2023-11-15 | 2025-03-28 | レノボ・シンガポール・プライベート・リミテッド | Connectors, PCB assemblies and electronic devices |
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| JP2716611B2 (en) * | 1991-10-29 | 1998-02-18 | 住友ベークライト株式会社 | High thermal conductive film adhesive that can be thermocompressed |
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| JP2003138241A (en) * | 2001-08-21 | 2003-05-14 | Hitachi Chem Co Ltd | Heat-resistant adhesive and laminate using the same adhesive-applied heatsink and adhesive-applied metallic foil |
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