TWI466944B - Impact-modified polycarbonate compositions - Google Patents
Impact-modified polycarbonate compositions Download PDFInfo
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- TWI466944B TWI466944B TW98144044A TW98144044A TWI466944B TW I466944 B TWI466944 B TW I466944B TW 98144044 A TW98144044 A TW 98144044A TW 98144044 A TW98144044 A TW 98144044A TW I466944 B TWI466944 B TW I466944B
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- 239000000203 mixture Substances 0.000 title claims description 73
- 229920000515 polycarbonate Polymers 0.000 title claims description 27
- 239000004417 polycarbonate Substances 0.000 title claims description 27
- 229920001971 elastomer Polymers 0.000 claims description 109
- 239000005060 rubber Substances 0.000 claims description 109
- -1 polyparaphenylene Polymers 0.000 claims description 39
- 239000000178 monomer Substances 0.000 claims description 32
- 125000003118 aryl group Chemical group 0.000 claims description 30
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 28
- 229920000578 graft copolymer Polymers 0.000 claims description 28
- 229920001577 copolymer Polymers 0.000 claims description 25
- 239000002131 composite material Substances 0.000 claims description 23
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 20
- 229920002379 silicone rubber Polymers 0.000 claims description 20
- 239000004945 silicone rubber Substances 0.000 claims description 20
- 239000003795 chemical substances by application Substances 0.000 claims description 17
- 229920002554 vinyl polymer Polymers 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 15
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 15
- 229920000728 polyester Polymers 0.000 claims description 14
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 13
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 13
- 229920000642 polymer Polymers 0.000 claims description 13
- 150000002923 oximes Chemical class 0.000 claims description 11
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 9
- 229920001283 Polyalkylene terephthalate Polymers 0.000 claims description 9
- 239000002253 acid Substances 0.000 claims description 9
- 150000002148 esters Chemical class 0.000 claims description 9
- 150000001491 aromatic compounds Chemical class 0.000 claims description 8
- 239000000654 additive Substances 0.000 claims description 7
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 7
- 150000001735 carboxylic acids Chemical class 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 7
- 229920006163 vinyl copolymer Polymers 0.000 claims description 7
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 claims description 6
- 125000004209 (C1-C8) alkyl group Chemical group 0.000 claims description 5
- DQMHLATYRAKWIQ-UHFFFAOYSA-N 3-(oxiran-2-yl)prop-2-enoic acid Chemical compound OC(=O)C=CC1CO1 DQMHLATYRAKWIQ-UHFFFAOYSA-N 0.000 claims description 5
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 5
- 229920003244 diene elastomer Polymers 0.000 claims description 5
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 239000002216 antistatic agent Substances 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 3
- 239000005977 Ethylene Substances 0.000 claims description 3
- 230000000996 additive effect Effects 0.000 claims description 3
- 239000003086 colorant Substances 0.000 claims description 3
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 claims description 3
- 230000009477 glass transition Effects 0.000 claims description 3
- 239000000314 lubricant Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 239000012779 reinforcing material Substances 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims description 3
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 claims description 2
- VWQMVURBILHJJF-UHFFFAOYSA-N O.OC(=O)C=C.OC(=O)C=C Chemical compound O.OC(=O)C=C.OC(=O)C=C VWQMVURBILHJJF-UHFFFAOYSA-N 0.000 claims description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 2
- 150000007513 acids Chemical class 0.000 claims description 2
- 125000005907 alkyl ester group Chemical group 0.000 claims description 2
- 229920001400 block copolymer Polymers 0.000 claims description 2
- 150000001993 dienes Chemical class 0.000 claims description 2
- 239000003063 flame retardant Substances 0.000 claims description 2
- 239000002667 nucleating agent Substances 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims 2
- 229920002845 Poly(methacrylic acid) Polymers 0.000 claims 1
- 229920000265 Polyparaphenylene Polymers 0.000 claims 1
- 239000013078 crystal Substances 0.000 claims 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M methacrylate group Chemical group C(C(=C)C)(=O)[O-] CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims 1
- 239000006082 mold release agent Substances 0.000 claims 1
- 230000035515 penetration Effects 0.000 claims 1
- 238000010558 suspension polymerization method Methods 0.000 claims 1
- 238000002360 preparation method Methods 0.000 description 18
- 239000004615 ingredient Substances 0.000 description 17
- 239000003431 cross linking reagent Substances 0.000 description 15
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 13
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 13
- 238000006116 polymerization reaction Methods 0.000 description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 11
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 11
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 239000006085 branching agent Substances 0.000 description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 8
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 8
- 150000003254 radicals Chemical class 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 7
- 229920001169 thermoplastic Polymers 0.000 description 7
- 239000004416 thermosoftening plastic Substances 0.000 description 7
- 229910019142 PO4 Inorganic materials 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 238000012662 bulk polymerization Methods 0.000 description 6
- 238000005227 gel permeation chromatography Methods 0.000 description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 6
- 229960003742 phenol Drugs 0.000 description 6
- 235000021317 phosphate Nutrition 0.000 description 6
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 5
- 150000008064 anhydrides Chemical class 0.000 description 5
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Substances OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 5
- 238000007720 emulsion polymerization reaction Methods 0.000 description 5
- 230000007062 hydrolysis Effects 0.000 description 5
- 238000006460 hydrolysis reaction Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 239000010452 phosphate Substances 0.000 description 5
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 4
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 4
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 4
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- 150000002825 nitriles Chemical class 0.000 description 4
- 150000002989 phenols Chemical class 0.000 description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 238000010557 suspension polymerization reaction Methods 0.000 description 4
- 239000000454 talc Substances 0.000 description 4
- 229910052623 talc Inorganic materials 0.000 description 4
- KTZVZZJJVJQZHV-UHFFFAOYSA-N 1-chloro-4-ethenylbenzene Chemical compound ClC1=CC=C(C=C)C=C1 KTZVZZJJVJQZHV-UHFFFAOYSA-N 0.000 description 3
- XKZQKPRCPNGNFR-UHFFFAOYSA-N 2-(3-hydroxyphenyl)phenol Chemical compound OC1=CC=CC(C=2C(=CC=CC=2)O)=C1 XKZQKPRCPNGNFR-UHFFFAOYSA-N 0.000 description 3
- DEIVKRHCGHVUCY-UHFFFAOYSA-N C=CC(O)=O.C=CC(O)=O.[He].O Chemical compound C=CC(O)=O.C=CC(O)=O.[He].O DEIVKRHCGHVUCY-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical class OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 3
- DHXVGJBLRPWPCS-UHFFFAOYSA-N Tetrahydropyran Chemical compound C1CCOCC1 DHXVGJBLRPWPCS-UHFFFAOYSA-N 0.000 description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
- 125000005250 alkyl acrylate group Chemical group 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003995 emulsifying agent Substances 0.000 description 3
- 238000010559 graft polymerization reaction Methods 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229920002857 polybutadiene Polymers 0.000 description 3
- 238000010526 radical polymerization reaction Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 2
- WJMXTYZCTXTFJM-UHFFFAOYSA-N 1,1,1,2-tetraethoxydecane Chemical compound C(C)OC(C(OCC)(OCC)OCC)CCCCCCCC WJMXTYZCTXTFJM-UHFFFAOYSA-N 0.000 description 2
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 description 2
- BSWWXRFVMJHFBN-UHFFFAOYSA-N 2,4,6-tribromophenol Chemical compound OC1=C(Br)C=C(Br)C=C1Br BSWWXRFVMJHFBN-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 2
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 2
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 239000004609 Impact Modifier Substances 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 150000004996 alkyl benzenes Chemical class 0.000 description 2
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 125000005587 carbonate group Chemical group 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 229920003049 isoprene rubber Polymers 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- BDJAEZRIGNCQBZ-UHFFFAOYSA-N methylcyclobutane Chemical compound CC1CCC1 BDJAEZRIGNCQBZ-UHFFFAOYSA-N 0.000 description 2
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 2
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 2
- MHJIJZIBANOIDE-UHFFFAOYSA-K neodymium(3+);prop-2-enoate Chemical compound [Nd+3].[O-]C(=O)C=C.[O-]C(=O)C=C.[O-]C(=O)C=C MHJIJZIBANOIDE-UHFFFAOYSA-K 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- 229920001485 poly(butyl acrylate) polymer Polymers 0.000 description 2
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 2
- 229920001281 polyalkylene Polymers 0.000 description 2
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 2
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 150000004053 quinones Chemical class 0.000 description 2
- 239000012966 redox initiator Substances 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 1
- VDYWHVQKENANGY-UHFFFAOYSA-N 1,3-Butyleneglycol dimethacrylate Chemical compound CC(=C)C(=O)OC(C)CCOC(=O)C(C)=C VDYWHVQKENANGY-UHFFFAOYSA-N 0.000 description 1
- KPZGRMZPZLOPBS-UHFFFAOYSA-N 1,3-dichloro-2,2-bis(chloromethyl)propane Chemical compound ClCC(CCl)(CCl)CCl KPZGRMZPZLOPBS-UHFFFAOYSA-N 0.000 description 1
- ZNRPUQQOHLCOMC-UHFFFAOYSA-N 10,10,10-triethoxydecylbenzene Chemical compound C(C)OC(CCCCCCCCCC1=CC=CC=C1)(OCC)OCC ZNRPUQQOHLCOMC-UHFFFAOYSA-N 0.000 description 1
- YIYBRXKMQFDHSM-UHFFFAOYSA-N 2,2'-Dihydroxybenzophenone Chemical class OC1=CC=CC=C1C(=O)C1=CC=CC=C1O YIYBRXKMQFDHSM-UHFFFAOYSA-N 0.000 description 1
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- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- XRVCFZPJAHWYTB-UHFFFAOYSA-N prenderol Chemical compound CCC(CC)(CO)CO XRVCFZPJAHWYTB-UHFFFAOYSA-N 0.000 description 1
- 229950006800 prenderol Drugs 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- QTECDUFMBMSHKR-UHFFFAOYSA-N prop-2-enyl prop-2-enoate Chemical compound C=CCOC(=O)C=C QTECDUFMBMSHKR-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 150000004060 quinone imines Chemical class 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 229920000638 styrene acrylonitrile Polymers 0.000 description 1
- 239000011145 styrene acrylonitrile resin Substances 0.000 description 1
- 229920006132 styrene block copolymer Polymers 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 150000003527 tetrahydropyrans Chemical class 0.000 description 1
- 238000009757 thermoplastic moulding Methods 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 238000005199 ultracentrifugation Methods 0.000 description 1
- 125000002348 vinylic group Chemical group 0.000 description 1
Classifications
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- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/08—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds
- C08L51/085—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds on to polysiloxanes
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F267/00—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated polycarboxylic acids or derivatives thereof as defined in group C08F22/00
- C08F267/06—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated polycarboxylic acids or derivatives thereof as defined in group C08F22/00 on to polymers of esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/12—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polysiloxanes
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- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
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- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/04—Aromatic polycarbonates
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
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- C08L51/06—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- C08L51/08—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds
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- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
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- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
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Description
本發明申請案主張2008年12月23日提出申請之德國專利10 2008 062904(其內容整體合併於此作為參考)及於2009年1月23日提出申請之德國專利10 2009 005762之優先權。The present application claims the priority of the German Patent No. 10 2008 062 904, filed on Jan. 23, 2008, the entire disclosure of which is hereby incorporated by reference.
本發明揭示係關於衝擊改質之聚碳酸酯組成物,該等組成物包括一種包含矽氧-丙烯酸酯複合橡膠之第一接枝聚合物作為接枝基(其中矽氧橡膠之量係65至95wt.%(以該接枝基計))、及一種包含自由態共聚物(即不是化學鍵結於橡膠之共聚物)並且具有60,000至150,000克/莫耳之重量平均分子量之第二接枝聚合物。亦揭示該等聚碳酸酯組成物於模製物件之製造中、及對於模製物件本身之用途。The present invention discloses a polycarbonate composition relating to impact modification, the composition comprising a first graft polymer comprising a ruthenium oxide-acrylate composite rubber as a graft base (wherein the amount of the oxirane rubber is 65 to 95 wt.% (based on the graft base)), and a second graft polymerization comprising a free-state copolymer (ie, a copolymer that is not chemically bonded to rubber) and having a weight average molecular weight of 60,000 to 150,000 g/mole Things. The use of such polycarbonate compositions in the manufacture of molded articles and for molded articles themselves is also disclosed.
US 2002/077417 A1揭示火焰-保護之組成物,其等包含(a)聚碳酸酯、(b)具有一種矽氧-丙烯酸酯複合橡膠之接枝聚合物(其中矽氧對於丙烯酸酯之比率係從99:1至1:99)、(c)可選的填充劑(例如滑石粉)、(d)作為防火劑(flame-proofing agents)之磷酸酯類、(e)可選的額外添加劑(例如丙烯腈-丁二烯-苯乙烯三元共聚物(ABS)、苯乙烯-丙烯腈共聚物(SAN)及防滴劑)。有揭示包含S-2001之組成物作為實例,S-2001係具有矽氧-丙烯酸丁酯複合橡膠之接枝基的接枝聚合物,其係由約17wt.%之甲基丙烯酸甲酯、約9wt.%之有機矽氧烷及約74wt.%之丙烯酸丁酯組成。然而,US 2002/077417 A1未揭示包含一種具有矽氧-丙烯酸酯複合橡膠作為接枝基之接枝聚合物的組成物,其中矽氧橡膠之量係從65至95wt.%(以該接枝基計)。US 2002/077417 A1 discloses a flame-protected composition comprising (a) a polycarbonate, (b) a graft polymer having a bismuth-acrylate composite rubber (wherein the ratio of oxime to acrylate) From 99:1 to 1:99), (c) optional fillers (such as talc), (d) phosphates as flame-proofing agents, (e) optional additional additives ( For example, acrylonitrile-butadiene-styrene terpolymer (ABS), styrene-acrylonitrile copolymer (SAN) and anti-drip agent). Revealed to contain The composition of S-2001 is taken as an example. S-2001 is a graft polymer having a graft base of a ruthenium-butyl acrylate composite rubber, which is composed of about 17 wt.% of methyl methacrylate, about 9 wt.% of organic decane and about 74 wt. % butyl acrylate composition. However, US 2002/077417 A1 does not disclose a composition comprising a graft polymer having a ruthenium oxide-acrylate composite rubber as a graft base, wherein the amount of the silicone rubber is from 65 to 95 wt.% (by the grafting) Base)).
JP-A-08-259791揭示火焰防護組成物,該等組成物包含聚碳酸酯及一種具有30至99%之矽氧烷之矽氧-丙烯酸酯橡膠。JP-A-08-259791 discloses flame protection compositions comprising polycarbonate and a helium oxygen-acrylate rubber having from 30 to 99% of a decane.
JP-A-2000-017136揭示組成物包含聚碳酸酯、1至40wt.%之寡聚合磷酸酯類及具有矽氧-丙烯酸酯橡膠之接枝基之接枝聚合物,該矽氧-丙烯酸酯橡膠包含60至99wt.%之聚有機矽氧烷、可選的聚四氟乙烯及可選的滑石粉。JP-A-2000-017136 discloses that the composition comprises polycarbonate, 1 to 40 wt.% of an oligomeric phosphate ester, and a graft polymer having a graft base of a oxime-acrylate rubber, the oxime-acrylate The rubber comprises from 60 to 99 wt.% polyorganosiloxane, optionally polytetrafluoroethylene and optionally talc.
JP-A-2002-069282揭示包含聚碳酸酯、複合橡膠(例如SX-005)、寡聚合之磷酸酯類、矽氧油、可選的聚四氟乙烯及可選的添加劑之組成物。JP-A-2002-069282 discloses the inclusion of polycarbonate, composite rubber (for example SX-005), a composition of an oligomeric phosphate, an oxygenated oil, an optional polytetrafluoroethylene, and an optional additive.
WO-A 00/39210揭示包含聚碳酸酯、共聚物、寡聚合之磷酸酯類、具有一種矽氧-丙烯酸酯橡膠作為接枝基之接枝聚合物(例如Metablen S-2001)(於該矽氧-丙烯酸酯橡膠中之聚有機矽氧烷的量係從3wt.%至90wt.%)、可選的聚四氟乙烯及一種強化材料(例如滑石粉)之組成物。WO-A 00/39210 discloses a graft polymer comprising a polycarbonate, a copolymer, an oligomeric phosphate, a oxirane-acrylate rubber as a grafting group (for example Metablen S-2001). The amount of polyorganosiloxane in the oxy-acrylate rubber ranges from 3 wt.% to 90 wt.%, optional polytetrafluoroethylene, and a reinforcing material such as talc.
EP-A 0 641 827揭示組成物包含芳族聚碳酸酯、乙烯型單體接枝於二烯橡膠上之接枝聚合物、磷酸酯類、聚四氟乙烯、無機之填充劑(例如滑石粉)、及矽氧與丙烯酸酯橡膠之複合橡膠。EP-A 0 641 827 discloses that the composition comprises an aromatic polycarbonate, a graft polymer of a vinyl monomer grafted onto a diene rubber, a phosphate ester, a polytetrafluoroethylene, an inorganic filler (for example talc powder). ), and a composite rubber of oxime and acrylate rubber.
JP-A 07316409揭示組成物,該等組成物包含聚碳酸酯、磷酸酯類、具有一種矽氧-丙烯酸酯橡膠作為接枝基之接枝聚合物,於該矽氧-丙烯酸酯橡膠中之聚有機矽氧烷的量係1至99wt.%及聚(甲基)丙烯酸烷基酯橡膠的量係99至1wt.%。JP-A 07316409 discloses compositions comprising a polycarbonate, a phosphate ester, a graft polymer having a oxime-acrylate rubber as a graft base, and agglomerated in the oxime-acrylate rubber The amount of the organic siloxane is 1 to 99 wt.% and the amount of the polyalkyl (meth) acrylate rubber is 99 to 1 wt.%.
前述之先前技術未提及包含一種具有自由態共聚物(即不是化學鍵結於橡膠之共聚物)、具有60,000至150,000之重量平均分子量之第二接枝聚合物的組成物。The foregoing prior art does not mention a composition comprising a second graft polymer having a free-state copolymer (i.e., a copolymer that is not chemically bonded to rubber) having a weight average molecular weight of 60,000 to 150,000.
本發明之目的係提供衝擊改質之聚碳酸酯模製組成物,該等組成物具有良好之斷裂延伸率、良好之水解安定性及低熔化黏度的最適化組合。It is an object of the present invention to provide impact modified polycarbonate molding compositions which have an optimum combination of good elongation at break, good hydrolysis stability and low melt viscosity.
於是令人驚訝地發現前述之技術目的及其他目的能夠達成,例如經由下列之組成物,包括It has thus surprisingly been found that the aforementioned technical and other objects can be achieved, for example, via the following compositions, including
A) 40至99重量份,較佳的是50至90重量份,特別較佳的是60至80重量份(於每一種情況中以成分A+B+C+D之重量份之和計)之芳族聚碳酸酯及/或芳族聚酯碳酸酯,A) 40 to 99 parts by weight, preferably 50 to 90 parts by weight, particularly preferably 60 to 80 parts by weight (in each case, the sum of the parts by weight of the component A+B+C+D) Aromatic polycarbonate and/or aromatic polyester carbonate,
B) 0.5至20重量份,較佳的是3至13重量份,特別較佳的是8至13重量份(於每一種情況中以成分A+B+C+D之重量份之和計)之第一接枝聚合物,其特徵為接枝基係矽氧-丙烯酸酯複合橡膠,於一種較佳具體實施例中係互相滲透(interpenetrating)之矽氧橡膠與聚(甲基)丙烯酸烷基酯橡膠之矽氧-丙烯酸酯複合橡膠,其中矽氧橡膠之量係65至95wt.%,較佳的是75至95wt.%,特定言之80至95wt.%(以該接枝基計),B) 0.5 to 20 parts by weight, preferably 3 to 13 parts by weight, particularly preferably 8 to 13 parts by weight (in each case, the sum of the parts by weight of the component A+B+C+D) The first graft polymer characterized by a graft base oxime-acrylate composite rubber, in a preferred embodiment interpenetrating oxime rubber and poly(meth) acrylate alkyl An epoxy-acrylate composite rubber of an ester rubber, wherein the amount of the neon rubber is 65 to 95 wt.%, preferably 75 to 95 wt.%, specifically 80 to 95 wt.% (based on the graft base) ,
C) 0.5至40重量份,較佳的是3至20重量份,特別較佳的是3至7重量份(以成分A+B+C+D之重量份之和計)之第二接枝聚合物,其包含自由態共聚物(即不是化學鍵結於橡膠之共聚物)具有60,000至150,000克/莫耳(較佳的是70,000至130,000克/莫耳,特別較佳的是70,000至90,000克/莫耳)之重量平均分子量,C) 0.5 to 40 parts by weight, preferably 3 to 20 parts by weight, particularly preferably 3 to 7 parts by weight (based on the sum of the parts by weight of the components A+B+C+D) A polymer comprising a free-state copolymer (i.e., a copolymer that is not chemically bonded to rubber) has from 60,000 to 150,000 grams per mole (preferably from 70,000 to 130,000 grams per mole, particularly preferably from 70,000 to 90,000 grams). /mole) the weight average molecular weight,
D) 0至20重量份,較佳的是0至16重量份,特別較佳的是3至16重量份(以成分A+B+C+D之重量份之和計),選自於由不含橡膠之乙烯型(共)聚合物及聚對酞酸伸烷基酯(polyalkylene terephthalate)組成之群中之一種或一種以上聚合物,D) 0 to 20 parts by weight, preferably 0 to 16 parts by weight, particularly preferably 3 to 16 parts by weight (based on the sum of the parts by weight of the component A+B+C+D), selected from One or more polymers of a group consisting of a rubber-free vinyl (co)polymer and a polyalkylene terephthalate,
E) 0至50重量份,較佳的是0.5至25重量份,特別較佳的是0.5至5重量份(於每一種情況中以成分A+B+C+D之重量份之和計)之添加劑,E) 0 to 50 parts by weight, preferably 0.5 to 25 parts by weight, particularly preferably 0.5 to 5 parts by weight (in each case, the sum of the parts by weight of the component A+B+C+D) Additives,
其中該組成物不含或實質地不含防火劑,及其中於本發明申請案中之所有重量份皆標準化,致使於該組成物中之成分A+B+C+D之重量份之和係100。Wherein the composition is free or substantially free of fire retardant, and all of the parts by weight in the application of the present invention are normalized such that the sum of the parts by weight of the component A+B+C+D in the composition is 100.
該組成物亦可係實質上由列出之成分組成。該組成物亦可係完全由列出之成分組成。The composition may also consist essentially of the listed ingredients. The composition may also consist entirely of the listed ingredients.
本發明揭示之前述及其他態樣係於以下記載之詳細說明及實例中詳細地解釋。The foregoing and other aspects of the invention are disclosed in the following detailed description and examples.
適合之根據成分A之芳族聚碳酸酯及/或芳族聚酯碳酸酯通常係於文獻中已知的及/或可係經由於文獻中已知之方法而製備(對於芳族聚碳酸酯之製備,參見,例如,Schnell,“Chemistry and Physics of Polycarbonates”,Interscience Publishers,1964及DE-AS 1 495 626、DE-A 2 232 877、DE-A 2 703 376、DE-A 2 714 544、DE-A 3 000 610、DE-A 3 832 396;對於芳族聚酯碳酸酯之製備,參見例如德DE-A 3 077 934)。Suitable aromatic polycarbonates and/or aromatic polyester carbonates according to ingredient A are generally known in the literature and/or can be prepared by methods known in the literature (for aromatic polycarbonates) Preparations, see, for example, Schnell, "Chemistry and Physics of Polycarbonates", Interscience Publishers, 1964 and DE-AS 1 495 626, DE-A 2 232 877, DE-A 2 703 376, DE-A 2 714 544, DE -A 3 000 610, DE-A 3 832 396; for the preparation of aromatic polyester carbonates, see, for example, German DE-A 3 077 934).
芳族聚碳酸酯之製備可以進行,例如,經由二酚類與碳酸鹵化物類(較佳的是光氣)、及/或與芳族二羧酸二鹵化物類(較佳的是苯二羧酸二鹵化物類)根據界面方法之反應,可選擇性使用鏈終止劑(例如單酚類),及可選擇性使用具有三或超過三之官能度之分枝劑(例如三酚類或四酚類)而進行。例如經由以二酚類與碳酸二苯酯之反應之熔化聚合作用方法之製備亦係可能的。The preparation of the aromatic polycarbonate can be carried out, for example, via diphenols and carbonates (preferably phosgene), and/or with aromatic dicarboxylic acid dihalides (preferably benzene) Carboxylic acid dihalides) depending on the reaction of the interfacial method, a chain terminator (for example, a monophenol) may be optionally used, and a branching agent having a functionality of three or more than three (for example, a trisphenol or It is carried out by tetraphenols). It is also possible, for example, to prepare via a melt polymerization process in which a diphenol is reacted with diphenyl carbonate.
用於芳族聚碳酸酯及/或芳族聚酯碳酸酯之製備之二酚類較佳的係式(Ⅰ)者Preferred phenols for the preparation of aromatic polycarbonates and/or aromatic polyester carbonates (I)
其中A 係單鍵、C1 -至C5 -伸烷基(alkylene)、C2 -至C5 -亞烷基(alkylidene)、C5 -至C6 -亞環烷基(cycloalkylidene)、-O-、-SO-、-CO-、-S-、-SO2 -、C6 -至C12 -伸芳基(arylene),其可進一步稠合於可選地包含雜原子之芳族環),或式(Ⅱ)或式(Ⅲ)之自由基Wherein A is a single bond, C 1 - to C 5 -alkylene, C 2 - to C 5 -alkylidene, C 5 - to C 6 -cycloalkylidene, - O-, -SO-, -CO-, -S-, -SO 2 -, C 6 - to C 12 -arylene, which may be further fused to an aromatic ring optionally containing a hetero atom ), or free radical of formula (II) or formula (III)
B 於每一種情況中係C1 -至C12 -烷基(較佳的是甲基)、鹵素(較佳的是氯及/或溴),x 每一種互相獨立地係0、1或2,p 係1或0,及R5 及R6 可係對於每一個X1 個別地選擇及每一種互相獨立地係氫或C1 -至C6 -烷基,較佳的是氫、甲基或乙基,X1 係碳及m 係4至7之整數,較佳的是4或5,其限制條件為於至少一個原子X1 上,R5 及R6 同時係烷基。B is in each case C 1 - to C 12 -alkyl (preferably methyl), halogen (preferably chlorine and/or bromine), x each independently 0, 1 or 2 , p is 1 or 0, and R 5 and R 6 may be individually selected for each X 1 and each independently hydrogen or C 1 - to C 6 -alkyl, preferably hydrogen, methyl Or an ethyl group, X 1 is a carbon and m is an integer of from 4 to 7, preferably 4 or 5, with the proviso that at least one atom X 1 , R 5 and R 6 are both alkyl.
較佳之二酚類包括氫醌、間苯二酚、二羥基二酚類、雙-(羥基苯基)-C1 -C5 -烷類、雙-(羥基苯基)-C5 -C6 -環烷類、雙-(羥基苯基)-醚類、雙-(羥基苯基)亞碸類、雙-(羥基苯基)酮類、雙-(羥基苯基)-碸類及α,α-雙-(羥基苯基)-二異丙基-苯類、及其等之於環上經溴化及/或經氯化之衍生物類。Preferred phenols include hydroquinone, resorcinol, dihydroxydiphenols, bis-(hydroxyphenyl)-C 1 -C 5 -alkanes, bis-(hydroxyphenyl)-C 5 -C 6 - cycloalkanes, bis-(hydroxyphenyl)-ethers, bis-(hydroxyphenyl)anthracenes, bis-(hydroxyphenyl)ketones, bis-(hydroxyphenyl)-indoles and alpha, Α-bis-(hydroxyphenyl)-diisopropyl-benzenes, and the like, which are brominated and/or chlorinated derivatives on the ring.
特別較佳之二酚類包括4,4’-二羥基聯苯、雙酚A、2,4-雙(4-羥基苯基)-2-甲基丁烷、1,1-雙-(4-羥基苯基)-環己烷、1,1-雙-(4-羥基苯基)-3,3,5-三甲基環己烷、4,4’-二羥基二苯硫醚、4,4’-二羥基二苯基碸及其等之二-及四-經溴化或經氯化之衍生物類,例如2,2-雙-(3-氯-4-羥基苯基)-丙烷、2,2-雙-(3,5-二氯-4-羥基苯基)-丙烷或2,2-雙-(3,5-二溴-4-羥基苯基)-丙烷。2,2-雙-(4-羥基苯基)-丙烷(雙酚A)係特別較佳的。該等二酚類可單獨地及/或以任何隨意之混合物之形式使用。該等二酚類係於文獻中已知的及/或係根據於文獻中已知之方法可獲得的。Particularly preferred phenols include 4,4'-dihydroxybiphenyl, bisphenol A, 2,4-bis(4-hydroxyphenyl)-2-methylbutane, 1,1-bis-(4- Hydroxyphenyl)-cyclohexane, 1,1-bis-(4-hydroxyphenyl)-3,3,5-trimethylcyclohexane, 4,4'-dihydroxydiphenyl sulfide, 4, 4'-Dihydroxydiphenylhydrazine and its other two- and four-brominated or chlorinated derivatives, such as 2,2-bis-(3-chloro-4-hydroxyphenyl)-propane 2,2-bis-(3,5-dichloro-4-hydroxyphenyl)-propane or 2,2-bis-(3,5-dibromo-4-hydroxyphenyl)-propane. 2,2-bis-(4-hydroxyphenyl)-propane (bisphenol A) is particularly preferred. The diphenols may be used singly and/or in any admixture. Such diphenols are known in the literature and/or are obtainable according to methods known in the literature.
適合於熱塑性芳族聚碳酸酯之製備的鏈終止劑包括,例如,酚、對-氯酚、對-第三丁基酚或2,4,6-三溴酚,但亦長鏈之烷基酚類,諸如根據DE-A 2 842 005之4-[2-(2,4,4-三甲基戊基)]-酚、4-(1,3-四甲基丁基)-酚或者於烷基取代基中具有總數為8至20個碳原子之單烷基酚或二烷基酚類,諸如3,5-二第三丁基酚、對-異辛基酚、對-第三辛基酚、對-十二基酚及2-(3,5-二甲基庚基)-酚及4-(3,5-二甲基庚基)-酚。以於特定情況中使用之二酚類之莫耳總和計,所使用之鏈終止劑之量通常係0.5莫耳%至10莫耳%。Chain terminators suitable for the preparation of thermoplastic aromatic polycarbonates include, for example, phenol, p-chlorophenol, p-tert-butylphenol or 2,4,6-tribromophenol, but also long chain alkyl groups. Phenols such as 4-[2-(2,4,4-trimethylpentyl)]-phenol, 4-(1,3-tetramethylbutyl)-phenol according to DE-A 2 842 005 or a monoalkylphenol or a dialkylphenol having a total of 8 to 20 carbon atoms in the alkyl substituent, such as 3,5-di-t-butylphenol, p-isooctylphenol, p-third Octyl phenol, p-dodecyl phenol and 2-(3,5-dimethylheptyl)-phenol and 4-(3,5-dimethylheptyl)-phenol. The amount of the chain terminator used is usually from 0.5 mol% to 10 mol%, based on the molar sum of the diphenols used in the specific case.
熱塑性芳族聚碳酸酯通常具有10,000至20,000克/莫耳,較佳的是15,000至80,000克/莫耳,特別較佳的是24,000至32,000克/莫耳之重量平均分子量(Mw ,例如,經由膠透層析術(GPC)、超離心作用或散射之光測量法而測量)。The thermoplastic aromatic polycarbonate usually has a weight average molecular weight (M w of 10,000 to 20,000 g/mole, preferably 15,000 to 80,000 g/mole, particularly preferably 24,000 to 32,000 g/mole, for example, Measured by gel permeation chromatography (GPC), ultracentrifugation or scattered light measurement).
熱塑性芳族聚碳酸酯可係以任何已知之方法分枝,較佳地經由以使用之二酚類之和計之0.05至2.0莫耳%之具有三、或超過三之官能度之化合物(例如,具有三個或三個以上之酚基者)之組合而分枝。The thermoplastic aromatic polycarbonate may be branched by any known method, preferably via 0.05 to 2.0 mol% of a compound having a functionality of three or more than three based on the sum of the diphenols used (for example Branched with a combination of three or more phenolic groups.
同元聚碳酸酯及/或共聚碳酸酯皆係適合的。對於成分A之共聚碳酸酯之製備,基於以所使用之二酚類之總量計之1至25wt.%(較佳的是2.5至25wt.%)之具有羥基芳基氧基端基之聚二有機基矽氧烷類,亦係可能的。此等係已知的(見美國專利號3,419,634)及/或可係根據於文獻中已知之方法而製備。包含聚二有機基矽氧烷之共聚碳酸酯之製備係於DE-A 3 334 782中敍述。The homopolycarbonate and/or copolycarbonate are suitable. For the preparation of the copolycarbonate of component A, it is based on 1 to 25 wt.% (preferably 2.5 to 25 wt.%) of the polyhydroxyloxy end groups based on the total amount of the diphenols used. Diorganomethoxy oxanes are also possible. These are known (see U.S. Patent No. 3,419,634) and/or may be prepared according to methods known in the literature. The preparation of a copolycarbonate comprising a polydiorganomethoxy alkane is described in DE-A 3 334 782.
除了雙酚A同元聚碳酸酯以外,較佳之聚碳酸酯包括具有雙酚A以及以二酚類之莫耳數之和計高達15莫耳%之二酚類(不僅包括上述較佳或特別較佳者)的共聚碳酸酯,特定言之2,2-雙(3,5-二溴-4-羥基苯基)-丙烷。In addition to the bisphenol A homopolycarbonate, preferred polycarbonates include diphenols having up to 15 mol% of bisphenol A and a molar amount of diphenols (not including the above preferred or special Preferred copolycarbonates, specifically 2,2-bis(3,5-dibromo-4-hydroxyphenyl)-propane.
用於芳族聚酯碳酸酯之製備之芳族二羧酸二鹵化物較佳的係異酞酸、對酞酸、二苯基醚4,4’-二羧酸及萘-2,6-二羧酸之二酸二氯化物類。具有異酞酸與對酞酸之二酸二氯化物以1:20至20:1之比率混合的混合物係特別較佳的。The aromatic dicarboxylic acid dihalide used for the preparation of the aromatic polyester carbonate is preferably isophthalic acid, p-nonanoic acid, diphenyl ether 4,4'-dicarboxylic acid and naphthalene-2,6- Dicarboxylic acid diacid dichlorides. Mixtures having isophthalic acid and p-citric acid diacid dichloride in a ratio of 1:20 to 20:1 are particularly preferred.
於聚酯碳酸酯之製備中,可另外伴隨地使用一種碳酸鹵化物(較佳的是光氣)作為雙官能之酸衍生物。In the preparation of the polyestercarbonate, a carbonic acid halide (preferably phosgene) may be additionally used as the difunctional acid derivative.
對於芳族聚酯碳酸酯之製備,適合之鏈終止劑,除了已經提及之單酚類之外,亦包括其等之氯碳酸酯類及芳族單羧酸之酸氯化物類,其等可選擇性地經由C1 -至C22 -烷基或經由鹵素原子以及脂族C2 -至C22 -單羧酸氯化物類而取代。For the preparation of aromatic polyester carbonates, suitable chain terminators, in addition to the monophenols already mentioned, include the chlorocarbonates and the acid chlorides of the aromatic monocarboxylic acids, etc. It may be optionally substituted via a C 1 - to C 22 -alkyl group or via a halogen atom and an aliphatic C 2 - to C 22 -monocarboxylic acid chloride.
鏈終止劑之量於每一情況中較佳的係0.1至10莫耳%,於酚系鏈終止劑之情況中以二酚之莫耳數計,及於單羧酸氯化物鏈終止劑之情況中以二羧酸二氯化物之莫耳數計。The amount of chain terminator is preferably from 0.1 to 10 mol% in each case, in the case of a phenolic chain terminator, in moles of diphenol, and in the monocarboxylic acid chloride chain terminator. In the case of the number of moles of dicarboxylic acid dichloride.
芳族聚酯碳酸酯亦可選擇性地包含於其中組合之芳族羥基羧酸類。The aromatic polyester carbonate may also optionally contain aromatic hydroxycarboxylic acids in combination therein.
在已知之方式中芳族聚酯碳酸酯可係線性的及分枝的(關於此點參見DE-A 2 940 024及DE-A 3 007 934)。In a known manner, the aromatic polyester carbonates can be linear and branched (see DE-A 2 940 024 and DE-A 3 007 934 for this point).
可使用作為分枝劑者係,例如,於0.01至1.0莫耳%量(以所使用之二羧酸二氯化物計)之具有三或三以上之官能度之羧酸氯化物類,諸如1,3,5-苯三醯三氯化物(trimesic acid trichloride)、三聚氯化氰(cyanuric acid trichloride)、3,3’-二苯基酮-四羧酸四氯化物、4,4’-二苯基酮-四羧酸四氯化物、1,4,5,8-萘四羧酸四氯化物或1,2,4,5-苯四羧酸四氯化物(pyromellitic acid tetrachloride),或於0.01至1.0莫耳%量(以所使用之二酚類計)之具有三或三以上之官能度之酚類,諸如根皮三酚(phloroglucinol)、4,6-二甲基-2,4,6-三-(4-羥基苯基)-庚-2-烯、4,6-二甲基-2,4,6-三-(4-羥基苯基)-庚烷、1,3,5-三-(4-羥基苯基)-苯、1,1,1-三-(4-羥基苯基)-乙烷、三-(4-羥基苯基)-苯基甲烷、2,2-雙[4,4-雙(4-羥基-苯基)-環己基]-丙烷、2,4-雙(4-羥基苯基-異丙基)-酚、四-(4-羥基苯基)-甲烷、2,6-雙(2-羥基-5’-甲基-苄基)-4-甲基-酚、2-(4-羥基苯基)-2-(2,4-二羥基苯基)-丙烷、四-(4-[4-羥基苯基-異丙基])-苯氧基)-甲烷、1,4-雙[4’,4”-二羥基三苯基)-甲基]-苯。酚系分枝劑可連同二酚類一起置於容器中;酸氯化物分枝劑可係連同酸二氯化物類一起引進。It is possible to use, as a branching agent, for example, a carboxylic acid chloride having a functionality of three or more, in an amount of 0.01 to 1.0 mol% (based on the dicarboxylic acid dichloride used), such as 1 , 3,5-trisic acid trichloride, cyanuric acid trichloride, 3,3'-diphenyl ketone-tetracarboxylic acid tetrachloride, 4,4'- Diphenyl ketone-tetracarboxylic acid tetrachloride, 1,4,5,8-naphthalenetetracarboxylic acid tetrachloride or pyromellitic acid tetrachloride, or a phenol having three or more functionalities, such as phloroglucinol, 4,6-dimethyl-2, in an amount of 0.01 to 1.0 mol% (based on the diphenol used) 4,6-tris-(4-hydroxyphenyl)-hept-2-ene, 4,6-dimethyl-2,4,6-tris-(4-hydroxyphenyl)-heptane, 1,3 , 5-tris-(4-hydroxyphenyl)-benzene, 1,1,1-tris-(4-hydroxyphenyl)-ethane, tris-(4-hydroxyphenyl)-phenylmethane, 2, 2-bis[4,4-bis(4-hydroxy-phenyl)-cyclohexyl]-propane, 2,4-bis(4-hydroxyphenyl-isopropyl)-phenol, tetra-(4-hydroxybenzene) Methane, 2,6-bis(2-hydroxy-5'-methyl-benzyl)-4-methyl-phenol, 2-(4-hydroxyl 2-(2,4-dihydroxyphenyl)-propane, tetra-(4-[4-hydroxyphenyl-isopropyl])-phenoxy)-methane, 1,4-bis[4 ',4"-Dihydroxytriphenyl)-methyl]-benzene. Phenolic branching agents can be placed in a container together with diphenols; acid chloride branching agents can be introduced together with acid dichlorides .
於熱塑性芳族聚酯碳酸酯中,碳酸酯結構單位之含量可依需要變動。以酯基與碳酸酯基之和計,碳酸酯基之含量較佳的是係高達100莫耳%,特定言之高達80莫耳%,特別較佳的是高達50莫耳%。於芳族聚酯碳酸酯中包含之酯及碳酸酯皆可係以嵌段(blocks)之形式存在或隨機地分布於聚縮作用產物中。In the thermoplastic aromatic polyester carbonate, the content of the carbonate structural unit can be varied as needed. The content of the carbonate group is preferably up to 100 mol%, specifically up to 80 mol%, particularly preferably up to 50 mol%, based on the sum of the ester group and the carbonate group. The esters and carbonates contained in the aromatic polyester carbonate may be present in the form of blocks or randomly distributed in the polycondensation product.
芳族聚碳酸酯及聚酯碳酸酯之相對溶液黏度(ηrel )有利地係於1.18至1.4之範圍內,較佳的是1.20至1.32(對於0.5克之聚碳酸酯或聚酯碳酸酯於100毫升之二氯甲烷溶液中之溶液於25℃測量)The relative solution viscosity (η rel ) of the aromatic polycarbonate and the polyester carbonate is advantageously in the range of 1.18 to 1.4, preferably 1.20 to 1.32 (for 0.5 gram of polycarbonate or polyester carbonate at 100) The solution in milliliters of dichloromethane solution is measured at 25 ° C)
熱塑性芳族聚碳酸酯及聚酯碳酸酯可係單獨地及/或以任何隨意之混合物使用。The thermoplastic aromatic polycarbonates and polyester carbonates can be used individually and/or in any optional mixture.
成分B較佳地包含一種或一種以上之下列接枝聚合物Ingredient B preferably comprises one or more of the following graft polymers
B.1 5至95wt.%,較佳的是10至90wt.%,特定言之10至50wt.%之接枝於下列之一種或一種以上之乙烯型單體B.1 5 to 95 wt.%, preferably 10 to 90 wt.%, specifically 10 to 50 wt.% of a vinyl monomer grafted to one or more of the following
B.2 95至5wt.%,較佳的是90至10wt.%,特定言之50至90wt.%之一種或一種以上之矽氧-丙烯酸酯複合橡膠作為接枝基,該矽氧-丙烯酸酯複合橡膠包含B.2 95 to 5 wt.%, preferably 90 to 10 wt.%, specifically 50 to 90 wt.% of one or more of the oxime-acrylate composite rubber as a graft base, the oxime-acrylic acid Ester composite rubber contains
B.2.1 65至95wt.%,較佳的是75至95wt.%,特定言之80至95wt.%之矽氧橡膠及B.2.1 65 to 95 wt.%, preferably 75 to 95 wt.%, specifically 80 to 95 wt.% of the silicone rubber and
B.2.2 5至35wt.%,較佳的是5至25wt.%,特定言之5至20wt.%之聚(甲基)丙烯酸烷基酯橡膠,B.2.2 5 to 35 wt.%, preferably 5 to 25 wt.%, specifically 5 to 20 wt.% of the polyalkyl (meth) acrylate rubber,
其中於一種較佳具體實施例中,該等兩種提及之橡膠成分B.2.1及B.2.2於複合橡膠中以致使彼等實質上不能互相分離之方式互相滲透。In one preferred embodiment, the two mentioned rubber components B.2.1 and B.2.2 are interpenetrated in the composite rubber such that they are substantially inseparable from each other.
接枝共聚物B可係經由自由基聚合作用而製備,例如,經由乳化、懸浮、溶液或總體聚合作用,較佳地經由乳化聚合作用。The graft copolymer B can be prepared via free radical polymerization, for example, via emulsification, suspension, solution or bulk polymerization, preferably via emulsion polymerization.
於一種較佳具體實施例中,該接枝聚合物具有一種核心-外殼結構,該結構具有一種橡膠核心及一種乙烯型聚合物外殼。In a preferred embodiment, the graft polymer has a core-shell structure having a rubber core and an ethylene polymer shell.
適合之單體B.1包括乙烯型單體諸如乙烯型芳族化合物類及/或於環上經取代之乙烯型芳族化合物類(諸如苯乙烯、α-甲基苯乙烯、對-甲基苯乙烯、對-氯苯乙烯)、甲基丙烯酸(C1 -C8 )-烷基酯類(諸如甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸烯丙酯)、丙烯酸(C1 -C8 )-烷基酯類(諸如丙烯酸甲酯、丙烯酸乙酯、丙烯酸正丁酯、丙烯酸第三丁酯)、有機酸類(諸如丙烯酸、甲基丙烯酸)及/或乙烯型氰化物類(諸如丙烯腈及甲基丙烯腈)及/或不飽和之羧酸之衍生物類(諸如酐類及醯亞胺類)(諸如順丁烯二酐及N-苯基順丁烯二醯亞胺)。此等乙烯型單體可係單獨地及/或以至少兩種單體之混合物使用。Suitable monomers B.1 include vinyl type monomers such as ethylene type aromatic compounds and/or cyclically substituted vinyl type aromatic compounds (such as styrene, α-methylstyrene, p-methyl) Styrene, p-chlorostyrene), (C 1 -C 8 )-alkyl methacrylates (such as methyl methacrylate, ethyl methacrylate, 2-ethylhexyl methacrylate, A Allyl acrylate), acrylic acid (C 1 -C 8 )-alkyl esters (such as methyl acrylate, ethyl acrylate, n-butyl acrylate, tributyl acrylate), organic acids (such as acrylic acid, methyl Acrylic acid and/or vinyl type cyanides (such as acrylonitrile and methacrylonitrile) and/or derivatives of unsaturated carboxylic acids (such as anhydrides and quinones) (such as maleic anhydride and N-phenyl maleimide). These vinyl monomers may be used singly and/or as a mixture of at least two monomers.
較佳之單體B.1可係由單體苯乙烯、α-甲基苯乙烯、甲基丙烯酸甲酯、丙烯酸正丁酯及丙烯腈之至少一種選出。特別較佳地使用苯乙烯與丙烯腈或甲基丙烯酸甲酯之混合物作為單體B.1。於一種特別較佳之具體實施例中,使用甲基丙烯酸甲酯作為單體B.1。Preferably, monomer B.1 is selected from at least one of the group consisting of monomeric styrene, alpha-methylstyrene, methyl methacrylate, n-butyl acrylate, and acrylonitrile. It is particularly preferred to use a mixture of styrene and acrylonitrile or methyl methacrylate as monomer B.1. In a particularly preferred embodiment, methyl methacrylate is used as monomer B.1.
接枝基B.2之玻璃轉移溫度通常係<10℃,較佳的是<0℃,特別較佳的是<-20℃。接枝基B.2通常具有0.05至10微米之平均粒度(d50 值),較佳的是0.06至1微米,特別較佳的是0.08至0.5微米,特定言之0.08至0.25微米。The glass transition temperature of the graft base B.2 is usually <10 ° C, preferably <0 ° C, particularly preferably < -20 ° C. The graft base B.2 usually has an average particle size (d 50 value) of from 0.05 to 10 μm, preferably from 0.06 to 1 μm, particularly preferably from 0.08 to 0.5 μm, specifically from 0.08 to 0.25 μm.
平均粒度d50 係於每一種情況中高於其值或低於其值的各有50wt.%之粒子。其可係藉由超離心作用測量而測定(W. Scholtan,H. Lange,Kolloid-Z. und Z. Polymere 250(1972),782-796)。The average particle size d 50 is 50% by weight of particles each in each case above or below its value. It can be determined by ultracentrifuge measurement (W. Scholtan, H. Lange, Kolloid-Z. und Z. Polymere 250 (1972), 782-796).
適合之接枝基B.2包括具有高矽氧含量之矽氧-丙烯酸酯橡膠。此等矽氧-丙烯酸酯橡膠係具有接枝-活性之位置,包含65至95wt.%(較佳的是75至95wt.%,特定言之80至95wt.%)之矽氧橡膠成分及5至35wt.%(較佳的是5至25wt.%,特定言之5至20wt.%)之聚(甲基)丙烯酸烷基酯橡膠成分之複合橡膠,該等兩種提及之橡膠成分,於一種較佳具體實施例中,以致使彼等實質上不能互相分離之方式於複合橡膠中互相滲透。Suitable graft bases B.2 include oxime-acrylate rubbers having a high bismuth oxygen content. These oxirane-acrylate rubbers have a graft-active position and comprise 65 to 95 wt.% (preferably 75 to 95 wt.%, specifically 80 to 95 wt.%) of a silicone rubber component and 5 a composite rubber of a polyalkyl (meth) acrylate rubber component of 35 wt.% (preferably 5 to 25 wt.%, specifically 5 to 20 wt.%), the two mentioned rubber components, In a preferred embodiment, the composite rubber is infiltrated into each other in such a manner that they are substantially inseparable from each other.
矽氧-丙烯酸酯橡膠係已知的且已經在如US 5,807,914、EP 430134及US 4,888,388中敍述。Oxygen-acrylate rubbers are known and are described in, for example, US 5,807,914, EP 430,134 and US 4,888,388.
矽氧-丙烯酸酯橡膠之適合之矽氧橡膠成分係具有接枝-活性之位置的矽氧橡膠,其等之製備方法係如於US 2,891,920、US 3,294,725、DE-OS 3 631 540、EP 249964、EP 430134及US 4,888,388中敍述。Suitable oxime rubber components of the oxime-acrylate rubber are oxime rubbers having a graft-active position, and the preparation methods thereof are, for example, US 2,891,920, US 3,294,725, DE-OS 3 631 540, EP 249964, It is described in EP 430 134 and US 4,888,388.
矽氧橡膠較佳地係經由乳化聚合作用而製備,其中使用矽氧烷單體結構單位、交聯劑或分枝劑(Ⅳ)及可選的接枝劑(Ⅴ)。The oxirane rubber is preferably prepared via emulsion polymerization using a decyl alkoxide monomer structural unit, a crosslinking agent or a branching agent (IV) and an optional grafting agent (V).
可使用作為矽氧烷單體結構單位者係,例如及較佳地,二甲基矽氧烷或具有至少3環結構(較佳的是3至6環結構)之環狀有機矽氧烷類,諸如,例如及較佳地,六甲基環三矽氧烷、八甲基環四矽氧烷、十甲基環五矽氧烷、十二甲基環六矽氧烷、三甲基-三苯基-環三矽氧烷、四甲基-四苯基-環四矽氧烷、八苯基環四矽氧烷。有機矽氧烷單體可係單獨地及/或以兩種或更多單體之混合物之形式使用。以矽氧烷橡膠成分之總重量計,矽氧橡膠較佳地包含不低於50wt.%及特別較佳地不低於60wt.%之有機矽氧烷。It is possible to use, as a unit of a structural unit of a decyloxy group, for example and preferably, dimethyl methoxy oxane or a cyclic organic oxane having at least a 3-ring structure (preferably a 3 to 6 ring structure). For example, and preferably, hexamethylcyclotrioxane, octamethylcyclotetraoxane, decamethylcyclopentaoxane, dodecamethylcyclohexaoxane, trimethyl- Triphenyl-cyclotrioxane, tetramethyl-tetraphenyl-cyclotetraoxane, octaphenylcyclotetraoxane. The organomethoxyalkane monomer can be used singly and/or as a mixture of two or more monomers. The silicone rubber preferably contains not less than 50% by weight and particularly preferably not less than 60% by weight of the organic oxirane based on the total weight of the siloxane rubber component.
作為交聯劑或分枝劑(Ⅳ),較佳地使用具有3或4(特別較佳的是4)之官能度以矽烷為基礎之交聯劑。可提及之較佳實例包括:三甲氧基甲基矽烷、三乙氧基苯基矽烷、四甲氧基矽烷、四乙氧基矽烷、四正丙氧基矽烷及四丁氧基矽烷。交聯劑可係單獨地及/或以兩種或更多之混合物使用。四乙氧基矽烷係特別較佳的。As the crosslinking agent or branching agent (IV), a crosslinking agent based on a decane having a functionality of 3 or 4 (particularly preferably 4) is preferably used. Preferred examples which may be mentioned include trimethoxymethyl decane, triethoxyphenyl decane, tetramethoxy decane, tetraethoxy decane, tetra-n-propoxy decane and tetrabutoxy decane. The crosslinking agent can be used singly and/or in a mixture of two or more. Tetraethoxydecane is particularly preferred.
以矽氧橡膠成分之總重量計,交聯劑通常可係以0.1至40wt.%之範圍內之量使用。較佳地選擇交聯劑之量,致使矽氧橡膠於甲苯中測量之澎潤度係3至30,較佳的是3至25及特別較佳的是3至15。澎潤度係定義為當矽氧橡膠係以甲苯於25℃飽和及矽氧橡膠之量係於乾燥狀態時,由矽氧橡膠吸收之甲苯量的重量比率。澎潤度之測定係於EP249964中詳細地敍述。The crosslinking agent can be usually used in an amount ranging from 0.1 to 40% by weight based on the total weight of the silicone rubber component. The amount of the crosslinking agent is preferably selected such that the silicone rubber has a moisture content of from 3 to 30, preferably from 3 to 25 and particularly preferably from 3 to 15, as measured in toluene. The degree of moisture is defined as the weight ratio of the amount of toluene absorbed by the silicone rubber when the silicone rubber is saturated with toluene at 25 ° C and the amount of the silicone rubber is in a dry state. The measurement of the degree of moisture is described in detail in EP249964.
倘若澎潤度係低於3,即倘若交聯劑之含量係太高,則矽氧橡膠可能不具有足夠之橡膠彈性。倘若潤脹指數係大於30,則矽氧橡膠可能不能於基質聚合物中形成區域(domain)結構及因此亦可能無法顯著地改良衝擊強度;該效應因此潛在地相似於單純地將聚二甲基矽氧烷加入之效應。If the degree of moisture is less than 3, that is, if the content of the crosslinking agent is too high, the silicone rubber may not have sufficient rubber elasticity. If the swelling index is greater than 30, the silicone rubber may not form a domain structure in the matrix polymer and thus may not significantly improve the impact strength; this effect is therefore potentially similar to simply polydimethylation. The effect of the addition of oxane.
於某些情況中,四官能之分枝劑係比三官能之分枝劑較佳,此由於澎潤度較容易控制於上述有利界限內之緣故。In some cases, the tetrafunctional branching agent is preferred over the trifunctional branching agent because it is easier to control within the above advantageous limits.
適合之接枝劑(Ⅴ)包括具有形成下列式之結構能力的化合物:Suitable grafting agents (V) include compounds having the structural ability to form the following formula:
CH2 =C(R2 )-COO-(CH2 )p -SiR1 n O(3-n)/2 (V-1)CH 2 =C(R 2 )-COO-(CH 2 ) p -SiR 1 n O (3-n)/2 (V-1)
CH2 =CH-SiR1 n O(3-n)/2 (V-2)CH 2 =CH-SiR 1 n O (3-n)/2 (V-2)
HS-(CH2 )p -SiR1 n O(3-n)/2 (V-3)HS-(CH 2 ) p -SiR 1 n O (3-n)/2 (V-3)
其中R1 代表C1 -C4 -烷基(較佳的是甲基、乙基或丙基)、或苯基,R2 代表氫或甲基,n 表示0、1或2及p 表示1至6之整數。Wherein R 1 represents C 1 -C 4 -alkyl (preferably methyl, ethyl or propyl), or phenyl, R 2 represents hydrogen or methyl, n represents 0, 1 or 2 and p represents 1 An integer of up to 6.
丙烯醯基-或甲基丙烯醯基-氧基矽烷類係特別適合於形成以上提及之結構(Ⅴ-1)及具有高之接枝效率。藉此通常確保接枝鏈之有效形成,及於是及通常促進所生成之樹脂組成物的衝擊強度。The acryloyl- or methacryl-yl-oxydecane is particularly suitable for forming the above-mentioned structure (V-1) and having a high grafting efficiency. Thereby, the effective formation of the graft chain is generally ensured, and then the impact strength of the resulting resin composition is generally promoted.
可提及之較佳實例包括:β-甲基丙烯醯基氧基-乙基二甲氧基甲基-矽烷、γ-甲基丙烯醯基氧基-丙基甲氧基二甲基-矽烷、γ-甲基丙烯醯基氧基-丙基二甲氧基甲基-矽烷、γ-甲基丙烯醯基氧基-丙基三甲氧基-矽烷、γ-甲基丙烯醯基氧基-丙基乙氧基二乙基-矽烷、γ-甲基丙烯醯基氧基-丙基二乙氧基甲基-矽烷、δ-甲基丙烯醯基-氧基-丁基二乙氧基甲基-矽烷或其等之混合物。Preferred examples which may be mentioned include: β-methacryloxycarbonyl-ethyldimethoxymethyl-decane, γ-methylpropenyloxy-propylmethoxydimethyl-decane , γ-methacryloxycarbonyl-propyldimethoxymethyl-decane, γ-methylpropenyloxy-propyltrimethoxy-decane, γ-methylpropenyloxy- Propyl ethoxydiethyl-decane, γ-methylpropenyloxy-propyldiethoxymethyl-decane, δ-methylpropenyl-oxy-butyldiethoxymethyl a mixture of benzyl or decane or the like.
較佳地使用,以矽氧橡膠之總重量計,0至20wt.%之接枝劑。It is preferred to use from 0 to 20 wt.% of the grafting agent based on the total weight of the silicone rubber.
矽氧-丙烯酸酯橡膠之適合之聚(甲基)丙烯酸烷基酯橡膠成分可係自甲基丙烯酸烷基酯類及/或丙烯酸烷基酯類、一種交聯劑(Ⅵ)及一種接枝劑(Ⅶ)製備。較佳之甲基丙烯酸烷基酯類及/或丙烯酸烷基酯類之實例包括C1 -至C8 -烷基酯類,例如甲酯、乙酯、正丁酯、第三丁酯、正丙酯、正己酯、正辛酯、正十二酯及2-乙基己酯;鹵基烷基酯類,較佳的是鹵基-C1 -C8 -烷基酯類,諸如丙烯酸氯乙酯,及此等單體之混合物。丙烯酸正丁酯係特別較佳的。Suitable polyalkyl (meth) acrylate rubber components of oxime-acrylate rubber may be derived from alkyl methacrylates and/or alkyl acrylates, a crosslinking agent (VI) and a graft Preparation of agent (VII). Examples of preferred alkyl methacrylates and/or alkyl acrylates include C 1 - to C 8 -alkyl esters such as methyl ester, ethyl ester, n-butyl ester, tert-butyl ester, and n-propyl ester. Ester, n-hexyl ester, n-octyl ester, n-dodecyl ester and 2-ethylhexyl ester; haloalkyl esters, preferably halo-C 1 -C 8 -alkyl esters, such as chloroethyl acrylate Esters, and mixtures of such monomers. N-butyl acrylate is particularly preferred.
可使用作為用於矽氧-丙烯酸酯橡膠之聚(甲基)丙烯酸烷基酯橡膠成分之交聯劑(Ⅵ)係,例如,具有超過1個可聚合之雙鍵之單體。交聯單體之較佳實例係具有3至8個碳原子之不飽和單羧酸與具有3至12個碳原子之不飽和一元醇類、或具有2至4個OH基及2至20個碳原子之飽和多元醇類之酯類,諸如乙二醇二甲基丙烯酸酯、丙二醇二甲基丙烯酸酯、1,3-丁二醇二甲基丙烯酸酯及1,4-丁二醇二甲基丙烯酸酯。交聯劑可單獨地及/或以至少兩種交聯劑之混合物使用。A crosslinking agent (VI) as a polyalkyl (meth) acrylate rubber component for a oxy-acrylic rubber may be used, for example, a monomer having more than one polymerizable double bond. Preferred examples of the crosslinking monomer are an unsaturated monocarboxylic acid having 3 to 8 carbon atoms and an unsaturated monohydric alcohol having 3 to 12 carbon atoms, or 2 to 4 OH groups and 2 to 20 Esters of saturated polyols of carbon atoms, such as ethylene glycol dimethacrylate, propylene glycol dimethacrylate, 1,3-butylene glycol dimethacrylate, and 1,4-butanediol Acrylate. The crosslinking agent can be used singly and/or as a mixture of at least two crosslinking agents.
較佳之接枝劑(Ⅶ)之實例包括甲基丙烯酸烯丙酯、三聚氰酸三烯丙酯(triallyl cyanurate)、異三聚氰酸三烯丙酯(triallyl isocyanurate)或其等之混合物。亦可使用甲基丙烯酸烯丙酯作為交聯劑(Ⅵ)。接枝劑可單獨地及/或以至少兩種接枝劑之混合物使用。Examples of preferred grafting agents (VII) include allyl methacrylate, triallyl cyanurate, triallyl isocyanurate or mixtures thereof. Allyl methacrylate can also be used as the crosslinking agent (VI). The grafting agent can be used singly and/or as a mixture of at least two grafting agents.
以矽氧-丙烯酸酯橡膠之聚(甲基)丙烯酸烷基酯橡膠成分之總重量計,交聯劑(Ⅵ)及接枝劑(Ⅶ)之量係0.1至20wt.%。The amount of the crosslinking agent (VI) and the grafting agent (VII) is 0.1 to 20% by weight based on the total weight of the polyoxyalkyl (meth) acrylate rubber component of the oxime acrylate rubber.
理論上,矽氧-丙烯酸酯橡膠可如期望地經由矽氧橡膠於第一聚合作用階段中之聚合作用及丙烯酸酯橡膠成分於第二聚合作用階段中之聚合作用,或者以相反之次序,而製備。Theoretically, the oxirane-acrylate rubber can be polymerized as desired in the first polymerization stage via the oxirane rubber and the polymerization of the acrylate rubber component in the second polymerization stage, or in the reverse order. preparation.
於一種較佳具體實施例中,矽氧-丙烯酸酯橡膠可係經由首先製備於水性橡漿形式之矽氧橡膠而製備。該矽氧橡膠可係經由乳化聚合作用而製備,例如於US 2,891,920及US 3,294,725中敍述。對於該目的,於一種乳化劑(較佳的是一種以磺酸為基礎之乳化劑,例如烷基苯磺酸或烷基磺酸)之存在下,將包含有機矽氧烷、交聯劑及可選的接枝劑之混合物以剪切方式(例如藉由均質機)與水混合,該混合物完全地聚合以產生矽氧橡膠橡漿。一種烷基苯磺酸係特別適合的,此由於其不僅作為乳化劑而且亦作為聚合作用起始劑之緣故。於此種情況中,磺酸與烷基苯磺酸之金屬鹽或與烷基磺酸之金屬鹽之組合係有利的,此因為於其後之接枝聚合作用期間該聚合物係藉此安定化之緣故。In a preferred embodiment, the helium oxide-acrylate rubber can be prepared via a silicone rubber first prepared in the form of an aqueous rubber. The oxime rubber can be prepared by emulsion polymerization, as described in US Pat. No. 2,891,920 and US Pat. No. 3,294,725. For this purpose, in the presence of an emulsifier (preferably a sulfonic acid-based emulsifier such as an alkylbenzene sulfonic acid or an alkyl sulfonic acid), it will comprise an organic oxane, a crosslinking agent and A mixture of optional grafting agents is mixed with water in a sheared manner (e.g., by a homogenizer) which is completely polymerized to produce a silicone rubber. An alkylbenzene sulfonic acid is particularly suitable because it acts not only as an emulsifier but also as a polymerization initiator. In this case, the combination of a sulfonic acid with a metal salt of an alkylbenzenesulfonic acid or a metal salt of an alkylsulfonic acid is advantageous because the polymer is stabilized during subsequent graft polymerization. The reason for this.
於聚合作用之後,反應係經由添加鹼性水溶液以中和該反應混合物而終止,例如經由添加氫氧化鈉、氫氧化鉀及/或碳酸鈉水溶液。After the polymerization, the reaction is terminated by the addition of an aqueous alkaline solution to neutralize the reaction mixture, for example via the addition of sodium hydroxide, potassium hydroxide and/or aqueous sodium carbonate.
於該較佳具體實施例中,之後橡漿係以所使用之甲基丙烯酸烷基酯類及/或丙烯酸烷基酯類、交聯劑(Ⅵ)及接枝劑(Ⅶ)加強,及進行一種聚合作用。較佳者係由自由基引發之乳化聚合作用,例如經由過氧化物、偶氮化合物或氧化還原起始劑。特別較佳者係氧化還原起始劑系統之使用,特別地屬於經由組合硫酸亞鐵、伸乙二胺四乙酸二鈉(disodium ethylenediaminetetraacetate)、雕白粉(ronglite)及過氧化氫而製備的一種羥硫酸鹽起始劑系統。In the preferred embodiment, the rubber is then reinforced with the alkyl methacrylate and/or alkyl acrylate, crosslinking agent (VI) and grafting agent (VII) used, and A polymerization. Preferred are emulsion polymerizations initiated by free radicals, for example via peroxides, azo compounds or redox initiators. Particularly preferred is the use of a redox initiator system, particularly a hydroxy group prepared by combining ferrous sulfate, disodium ethylenediamine tetraacetate, ronglite, and hydrogen peroxide. Sulfate starter system.
於矽氧橡膠之製備中使用之接枝劑(Ⅴ)通常具有將聚(甲基)丙烯酸烷基酯橡膠成分共價地鍵結至矽氧橡膠成分之效應。於聚合作用中,該等兩種橡膠互相滲透及因此形成複合橡膠,於聚合作用之後其不再能夠容易地分離成為矽氧橡膠成分與聚(甲基)丙烯酸烷基酯橡膠成分的組成要素,。The grafting agent (V) used in the preparation of the silicone rubber generally has an effect of covalently bonding a polyalkyl (meth) acrylate rubber component to a silicone rubber component. In the polymerization, the two rubbers penetrate each other and thus form a composite rubber, which can no longer be easily separated into components of the silicone rubber component and the polyalkyl (meth)acrylate rubber component after the polymerization. .
對於矽氧-丙烯酸酯接枝橡膠B之製備,單體B.1係接枝於橡膠基B.2之上。For the preparation of the oxime-acrylate graft rubber B, the monomer B.1 was grafted onto the rubber base B.2.
可使用,例如,於EP 249964、EP430134及US 4,888,388中敍述之聚合作用方法。Polymerization methods as described in EP 249 964, EP 430 134 and US Pat. No. 4,888,388 can be used.
例如,根據下列之聚合作用方法,可適合地進行接枝聚合作用。於一種由自由基起始之單階段或多階段乳化聚合作用中,該合適之乙烯型單體B.1係於接枝基上聚合,該接枝基係以水性橡漿之形式存在。接枝效率藉此應盡可能地高及較佳的係高於或等於10%。接枝效率係顯著地視所使用之接枝劑(Ⅴ)或(Ⅶ)而定。於對於矽氧-丙烯酸酯接枝橡膠之聚合作用之後,將該水性橡漿加入,例如,加入先前已溶解金屬鹽類(例如氯化鈣或硫酸鎂)之熱水中。矽氧-丙烯酸酯接枝橡膠藉此凝聚及隨後係分離及可選地於一種較佳具體實施例中洗滌。For example, graft polymerization can be suitably carried out according to the following polymerization method. In a single-stage or multi-stage emulsion polymerization initiated by a free radical, the suitable vinylic monomer B.1 is polymerized on a graft base which is present in the form of an aqueous rubber. The grafting efficiency should thereby be as high as possible and preferably greater than or equal to 10%. The grafting efficiency is significantly dependent on the grafting agent (V) or (VII) used. After the polymerization of the oxime-acrylate graft rubber, the aqueous rubber is added, for example, to hot water which has previously dissolved metal salts such as calcium chloride or magnesium sulfate. The oxime-acrylate graft rubber is thereby agglomerated and subsequently separated and optionally washed in a preferred embodiment.
成分C係一種或一種以上之下列之接枝聚合物Component C is one or more of the following graft polymers
C.1)以成分C計之5至95wt.%,較佳的是30至90wt.%,特別較佳的是80至90wt.%,特定言之85至90wt.%之一種下列之混合物C.1) 5 to 95 wt.%, preferably 30 to 90 wt.%, particularly preferably 80 to 90 wt.%, specifically 85 to 90 wt.%, of the following mixture, based on the component C
C.1.1) 以C.1計之65至85wt.%,較佳的是70至80wt.%之至少一種由乙烯型芳族化合物類(例如苯乙烯、α-甲基苯乙烯)、於環上經取代之乙烯型芳族化合物類(例如對-甲基苯乙烯、對-氯苯乙烯)及甲基丙烯酸(C1 -C8 )-烷基酯類(例如甲基丙烯酸甲酯、甲基丙烯酸乙酯)之群中選出之單體,及C.1.1) 65 to 85 wt.%, preferably 70 to 80 wt.%, based on C.1, of at least one of ethylene-type aromatic compounds (e.g., styrene, α-methylstyrene), in the ring Upper substituted vinyl type aromatic compounds (for example, p-methylstyrene, p-chlorostyrene) and methacrylic acid (C 1 -C 8 )-alkyl esters (such as methyl methacrylate, A Monomer selected from the group consisting of ethyl acrylate), and
C.1.2) 以C.1計之15至35wt.%,較佳的是20至30wt.%之至少一種由乙烯型氰化物類(例如不飽和之腈類諸如丙烯腈及甲基丙烯腈)、(甲基)丙烯酸(C1 -C8 )-烷基酯類(例如甲基丙烯酸甲酯、丙烯酸正丁酯、丙烯酸第三丁酯)及不飽和羧酸之衍生物類(例如酐類及醯亞胺類)(例如順丁烯二酐及N-苯基-順丁烯二醯亞胺)之群中選出之單體C.1.2) 15 to 35 wt.%, preferably 20 to 30 wt.%, based on C.1, of at least one of vinyl cyanide species (e.g., unsaturated nitriles such as acrylonitrile and methacrylonitrile) , (C 1 -C 8 )-alkyl (meth)acrylates (such as methyl methacrylate, n-butyl acrylate, tributyl acrylate) and derivatives of unsaturated carboxylic acids (such as anhydrides) Monomer selected from the group consisting of quinone imines (eg, maleic anhydride and N-phenyl-maleimidoimine)
接枝於下列之上Grafted on the following
C.2)95至5wt.%,較佳的是70至10wt.%,特別較佳的是20至10wt.%,特定言之15至10wt.%之至少一種具有<0℃(較佳的是<-20℃)之玻璃轉移溫度的接枝基,該接枝基C.2)通常具有0.05至10微米(較佳的是0.1至5微米,特別較佳的是0.15至2微米,特定言之0.5至1.5微米)之平均粒度(d50 值)。C. 2) 95 to 5 wt.%, preferably 70 to 10 wt.%, particularly preferably 20 to 10 wt.%, in particular at least one of 15 to 10 wt.% has <0 ° C (preferred It is a graft base of a glass transition temperature of < -20 ° C. The graft base C.2) usually has a 0.05 to 10 μm (preferably 0.1 to 5 μm, particularly preferably 0.15 to 2 μm, specific The average particle size (d 50 value) of 0.5 to 1.5 μm.
平均粒度d50 係於每一種情況中高於其值或低於其值的各有50wt.%之粒子。其可係藉由超離心作用測量而測定(W. Scholtan,H. Lange,Kolloid,Z. und Z. Polymere 250(1972),782-1796)。The average particle size d 50 is 50% by weight of particles each in each case above or below its value. It can be determined by ultracentrifuge measurement (W. Scholtan, H. Lange, Kolloid, Z. und Z. Polymere 250 (1972), 782-1796).
較佳之單體C.1.1可係選自於單體苯乙烯、α-甲基苯乙烯及甲基丙烯酸甲酯之至少一種;較佳之單體C.1.2係選自於單體丙烯腈、順丁烯二酐及甲基丙烯酸甲酯之至少一種。Preferably, the monomer C.1.1 is selected from at least one of monomeric styrene, α-methylstyrene and methyl methacrylate; preferably, the monomer C.1.2 is selected from the monomers acrylonitrile, cis. At least one of butylene dianhydride and methyl methacrylate.
特別較佳之單體包括C.1.1苯乙烯及C.1.2丙烯腈。Particularly preferred monomers include C.1.1 styrene and C.1.2 acrylonitrile.
除了矽氧-丙烯酸酯(複合)橡膠以外,對於接枝聚合物C之適合接枝基C.2係,例如,二烯橡膠類、二烯-乙烯基嵌段共聚物橡膠類、乙烯-丙烯(二烯)單體(EP(D)M)橡膠類(即以乙烯/丙烯及可選的二烯為基礎之橡膠類)、丙烯酸酯、聚胺基甲酸酯、矽氧、氯平(chloroprene)及乙烯/乙酸乙烯酯橡膠類、以及此等橡膠之混合物。In addition to the oxime-acrylate (composite) rubber, a suitable graft base C.2 for the graft polymer C, for example, a diene rubber, a diene-vinyl block copolymer rubber, an ethylene-propylene (Diene) monomer (EP (D) M) rubber (ie rubber based on ethylene / propylene and optional diene), acrylate, polyurethane, oxime, chloropyride ( Chloroprene) and ethylene/vinyl acetate rubbers, and mixtures of such rubbers.
較佳之接枝基C.2包括由丁二烯橡膠、異戊二烯橡膠、二烯橡膠之共聚物類、丁二烯橡膠與另外之可共聚合之單體(例如根據C.1.1及C.1.2)之共聚物類及異戊二烯橡膠與另外之可共聚合之橡膠(例如根據C.1.1及C.1.2)之共聚物類組成之群中之至少一種二烯橡膠選出之二烯橡膠類。純的聚丁二烯橡膠及苯乙烯-丁二烯嵌段共聚物橡膠係特別較佳的。Preferred graft bases C.2 include butadiene rubber, isoprene rubber, copolymers of diene rubber, butadiene rubber and other copolymerizable monomers (eg according to C.1.1 and C) .1.2) a copolymer selected from the group consisting of copolymers and isoprene rubbers and at least one diene rubber selected from the group consisting of copolymers of copolymers (for example, according to C.1.1 and C.1.2) Rubber class. Pure polybutadiene rubber and styrene-butadiene block copolymer rubber are particularly preferred.
接枝聚合物之凝膠含量係至少15wt.%,較佳的是至少20wt.%,特別較佳的是20至40wt.%(於丙酮中測量)。接枝聚合物之凝膠含量係於25℃在一種適合之溶劑中測定(M. Hoffmann,H. Krmer,R. Kuhn,Polymeranalytik Ⅰund Ⅱ,Georg Thieme-Verlag,Stuttgart 1977)。The graft polymer has a gel content of at least 15 wt.%, preferably at least 20 wt.%, particularly preferably from 20 to 40 wt.% (measured in acetone). The gel content of the graft polymer is determined at 25 ° C in a suitable solvent (M. Hoffmann, H. Kr Mer, R. Kuhn, Polymeranalytik Iund II, Georg Thieme-Verlag, Stuttgart 1977).
特別較佳之聚合物C係,例如,經由自由基聚合作用而製備之丙烯腈-丁二烯-苯乙烯(ABS)聚合物(乳化、總體(mass)、溶液及懸浮聚合之ABS),例如,於DE-A 2 035 390(=US-PS 3 644 574)中或於DE-A 2 248 242(=GB-PS 1 409 275)中或者於Ullmanns Enzyklopdie der Technischen Chemie,Vol. 19(1980),p. 280 ff中敍述。特別較佳之聚合物C係經由總體、溶液或懸浮聚合作用而製備之ABS。Particularly preferred polymer C is, for example, an acrylonitrile-butadiene-styrene (ABS) polymer (emulsified, mass, solution and suspension polymerization ABS) prepared by radical polymerization, for example, In DE-A 2 035 390 (=US-PS 3 644 574) or in DE-A 2 248 242 (=GB-PS 1 409 275) or in Ullmanns Enzyklop Die der Technischen Chemie, Vol. 19 (1980), p. 280 ff. Particularly preferred polymer C is an ABS prepared by bulk, solution or suspension polymerization.
接枝聚合物C包含C.1.1與C.1.2之自由態共聚物,即不是化學鍵結於橡膠基之共聚物,其係以其可溶解於適合之溶劑(例如丙酮)中之事實而區分。The graft polymer C comprises a free-state copolymer of C.1.1 and C.1.2, i.e., a copolymer that is not chemically bonded to a rubber-based, which is distinguished by the fact that it can be dissolved in a suitable solvent such as acetone.
成分C較佳地包含C.1.1與C.1.2之一種自由態共聚物,其具有60,000至150,000克/莫耳之重量平均分子量(Mw)(較佳的是70,000至130,000克/莫耳,特別較佳的是70,000至90,000克/莫耳),經由膠透層析術測定。Component C preferably comprises a free-form copolymer of C.1.1 and C.1.2 having a weight average molecular weight (Mw) of from 60,000 to 150,000 g/mole (preferably from 70,000 to 130,000 g/mole, particularly Preferably, it is 70,000 to 90,000 g/mole, as determined by gel permeation chromatography.
成分D較佳地包含一種或一種以上之熱塑性乙烯型(共)聚合物類D.1及/或聚對酞酸伸烷基酯類(polyalkylene terephthalates)D.2。Component D preferably comprises one or more thermoplastic vinyl (co)polymers D.1 and/or polyalkylene terephthalates D.2.
適合之乙烯型(共)聚合物類D.1包括來自乙烯型芳族化合物類、乙烯型氰化物類(不飽和之腈類)、(甲基)丙烯酸(C1 -C8 )-烷基酯類、不飽和之羧酸類及不飽和之羧酸之衍生物類(諸如酐類及醯亞胺類)之群之至少一種單體的聚合物類。特別適合者係下列之(共)聚合物類Suitable vinyl (co)polymers D.1 include from aromatic aromatic compounds, vinyl cyanides (unsaturated nitriles), (meth)acrylic (C 1 -C 8 )-alkyl A polymer of at least one monomer of a group of esters, unsaturated carboxylic acids, and derivatives of unsaturated carboxylic acids such as anhydrides and quinones. Particularly suitable for the following (co)polymers
D.1.1 50至99重量份,較佳的是60至80重量份,特定言之70至80重量份之乙烯型芳族化合物類及/或於環上經取代之乙烯型芳族化合物類(諸如苯乙烯、α-甲基苯乙烯、對-甲基苯乙烯、對-氯苯乙烯)及/或(甲基)丙烯酸(C1 -C8 )-烷基酯類(諸如甲基丙烯酸甲酯、甲基丙烯酸乙酯),及D.1.1 50 to 99 parts by weight, preferably 60 to 80 parts by weight, specifically 70 to 80 parts by weight of the vinyl type aromatic compound and/or the ring-substituted vinyl type aromatic compound ( Such as styrene, α-methylstyrene, p-methylstyrene, p-chlorostyrene) and/or (C 1 -C 8 )-alkyl (meth)acrylates (such as methacrylic acid) Ester, ethyl methacrylate), and
D.1.2 1至50重量份,較佳的是20至40重量份,特定言之20至30重量份之乙烯型氰化物類(不飽和之腈類)(諸如丙烯腈及甲基丙烯腈)、及/或(甲基)丙烯酸(C1 -C8 )-烷基酯類(諸如甲基丙烯酸甲酯、丙烯酸正丁酯、丙烯酸第三丁酯)、及/或不飽和之羧酸類(諸如順丁烯二酸)及/或不飽和之羧酸之衍生物類(諸如酐類及醯亞胺類)(例如順丁烯二酐及N-苯基順丁烯二醯亞胺)。D.1.2 1 to 50 parts by weight, preferably 20 to 40 parts by weight, specifically 20 to 30 parts by weight of a vinyl type cyanide (unsaturated nitrile) (such as acrylonitrile and methacrylonitrile) And/or (C 1 -C 8 )-alkyl (meth)acrylates (such as methyl methacrylate, n-butyl acrylate, tributyl acrylate), and/or unsaturated carboxylic acids ( Derivatives such as maleic acid and/or unsaturated carboxylic acids such as anhydrides and quinazones (e.g., maleic anhydride and N-phenyl maleimide).
乙烯型(共)聚合物類D.1通常係類似於樹脂,熱塑性並且不含橡膠的。特別較佳者係D.1.1苯乙烯及D.1.2丙烯腈之共聚物。The vinyl (co)polymer class D.1 is generally similar to a resin, thermoplastic and rubber-free. Particularly preferred are copolymers of D.1.1 styrene and D.1.2 acrylonitrile.
根據D.1之(共)聚合物類係已知的及例如可經由自由基聚合作用(特定言之經由乳化、懸浮、溶液或總體聚合作用)而製備。該等(共)聚合物類較佳的是具有15,000至200,000克/莫耳,特別較佳的是60,000至150,000克/莫耳,特定言之70,000至130,000克/莫耳之平均分子量Mw(重量平均,經由光散射或沈降作用而測定)。The polymer(s) according to D.1 are known and can be prepared, for example, via free radical polymerization, in particular via emulsification, suspension, solution or bulk polymerization. The (co)polymers preferably have an average molecular weight Mw of from 15,000 to 200,000 g/mole, particularly preferably from 60,000 to 150,000 g/mole, specifically 70,000 to 130,000 g/mole. Average, determined by light scattering or sedimentation).
成分D.2之聚對酞酸伸烷基酯類較佳的係芳族二羧酸類或彼等之反應性衍生物類(諸如二甲基酯類或酐類)與脂族、環脂族或芳脂族二醇類之反應產物,以及此等反應產物之混合物。The polyalkylene terephthalate of component D.2 is preferably an aromatic dicarboxylic acid or a reactive derivative thereof (such as a dimethyl ester or an anhydride) and an aliphatic or cycloaliphatic group. Or a reaction product of an aryl aliphatic diol, and a mixture of such reaction products.
較佳之聚對酞酸伸烷基酯類通常包含,以該二羧酸成分計,至少80wt.%(較佳的是至少90wt.%)之對酞酸自由基及以該二醇成分計,至少80wt.%(較佳的是至少90wt.%)之乙二醇及/或1,4-丁二醇自由基。Preferably, the polyalkylene terephthalate ester comprises, based on the dicarboxylic acid component, at least 80 wt.% (preferably at least 90 wt.%) of the perrhenic acid free radical and based on the diol component. At least 80 wt.% (preferably at least 90 wt.%) of ethylene glycol and/or 1,4-butanediol free radicals.
除了包含對酞酸自由基以外,較佳之聚對酞酸伸烷基酯類可包含,例如,高達20莫耳%(較佳的是高達10莫耳%)之具有8至14個碳原子之其他芳族或環脂族二羧酸類或具有4至12個碳原子之脂族二羧酸類的自由基,例如酞酸、異酞酸、萘-2,6-二羧酸、4,4’-聯苯二羧酸、丁二酸、己二酸、癸二酸、壬二酸、環己烷二乙酸之自由基。In addition to the inclusion of a decanoic acid free radical, preferred polyalkylene tert-butyl esters may comprise, for example, up to 20 mol% (preferably up to 10 mol%) having from 8 to 14 carbon atoms. Free radicals of other aromatic or cycloaliphatic dicarboxylic acids or aliphatic dicarboxylic acids having 4 to 12 carbon atoms, such as citric acid, isophthalic acid, naphthalene-2,6-dicarboxylic acid, 4,4' a free radical of biphenyldicarboxylic acid, succinic acid, adipic acid, sebacic acid, sebacic acid or cyclohexane diacetic acid.
除了包含乙二醇或1,3-丙二醇或1,4-丁二醇自由基以外,較佳之聚對酞酸伸烷基酯類可包含高達20莫耳%之具有3至12個碳原子之其他脂族二醇類或具有6至21個碳原子之環脂族二醇類,例如1,3-丙二醇、2-乙基-1,3-丙二醇、新戊二醇、1,5-戊二醇、1,6-己二醇、環己烷-1,4-二甲醇、3-甲基-2,4-戊二醇、2-甲基-2,4-戊二醇、2,2,4-三甲基-1,3-戊二醇及2-乙基-1,6-己二醇、2,2-二乙基-1,3-丙二醇、2,5-己二醇、1,4-二-(β-羥基乙氧基)-苯、2,2-雙-(4-羥基環己基)-丙烷、2,4-二羥基-1,1,3,3-四甲基-環丁烷、2,2-雙-(3-β-羥基乙氧基苯基)-丙烷及2,2-雙-(4-羥基丙氧基苯基)-丙烷之自由基(DE-A 24 07 674、24 07 776、27 15 932)。In addition to comprising ethylene glycol or 1,3-propanediol or 1,4-butanediol free radicals, preferred polyalkylene terephthalate esters may comprise up to 20 mole % of from 3 to 12 carbon atoms. Other aliphatic diols or cycloaliphatic diols having 6 to 21 carbon atoms, such as 1,3-propanediol, 2-ethyl-1,3-propanediol, neopentyl glycol, 1,5-pentane Glycol, 1,6-hexanediol, cyclohexane-1,4-dimethanol, 3-methyl-2,4-pentanediol, 2-methyl-2,4-pentanediol, 2, 2,4-trimethyl-1,3-pentanediol and 2-ethyl-1,6-hexanediol, 2,2-diethyl-1,3-propanediol, 2,5-hexanediol , 1,4-bis-(β-hydroxyethoxy)-benzene, 2,2-bis-(4-hydroxycyclohexyl)-propane, 2,4-dihydroxy-1,1,3,3-tetra Free radicals of methyl-cyclobutane, 2,2-bis-(3-β-hydroxyethoxyphenyl)-propane and 2,2-bis-(4-hydroxypropoxyphenyl)-propane ( DE-A 24 07 674, 24 07 776, 27 15 932).
該等聚對酞酸伸烷基酯類可係,例如,經由相對少量之三元醇類或四元醇類或者三鹼式羧酸類或四鹼式羧酸類之組合而分枝,例如根據DE-A 1 900 270及US-PS 3 692 744。較佳之分枝劑之實例包括1,3,5-苯三甲酸、1,2,4-苯三甲酸、三羥甲基乙烷、三羥甲基丙烷及新戊四醇。The poly(p-alkyl phthalate) may be, for example, branched via a relatively small amount of a trihydric or tetrahydric alcohol or a combination of a tribasic carboxylic acid or a tetrabasic carboxylic acid, for example according to DE -A 1 900 270 and US-PS 3 692 744. Examples of preferred branching agents include 1,3,5-benzenetricarboxylic acid, 1,2,4-benzenetricarboxylic acid, trimethylolethane, trimethylolpropane, and pentaerythritol.
於某些具體實施例中,特別較佳者係已經完全地(solely)自對酞酸及其反應性衍生物(例如其之二烷基酯類)與乙二醇及/或1,4-丁二醇製備之聚對酞酸伸烷基酯類、及此等聚對酞酸伸烷基酯類之混合物。In certain embodiments, particularly preferred are the soles of self-p-citric acid and its reactive derivatives (eg, dialkyl esters thereof) with ethylene glycol and/or 1,4- A mixture of polyalkylene terephthalate esters prepared from butanediol, and such polyalkylene terephthalate alkyl esters.
聚對酞酸伸烷基酯類之混合物較佳地包含1至50wt.%(較佳的是1至30wt.%)之聚對酞酸乙二酯及50至99wt.%(較佳的是70至99wt.%)之聚對酞酸丁二酯。The mixture of poly(p-alkyl phthalate) preferably comprises from 1 to 50 wt.% (preferably from 1 to 30 wt.%) of polyethylene terephthalate and from 50 to 99 wt.% (preferably 70 to 99 wt.%) of polybutylene terephthalate.
較佳使用之聚對酞酸伸烷基酯類通常具有於酚/鄰-二氯苯(1:1重量份)中於25℃於一種Ubbelohde黏度計中測量之0.4至1.5分升/克(dl/g),較佳的是0.5至1.2分升/克之限制黏度。The preferred polyalkylene terephthalate esters are typically used in phenol/o-dichlorobenzene (1:1 parts by weight) at a temperature of 25 ° C in an Ubbelohde viscometer of 0.4 to 1.5 deciliters per gram ( Dl/g), preferably a limiting viscosity of from 0.5 to 1.2 deciliters per gram.
該等聚對酞酸伸烷基酯類可係經由已知之方法而製備(見例如Kunststoff-Handbuch,Volume Ⅷ,p. 695ff,Carl-Hanser-Verlag,Munich 1973)。Such poly(p-alkyl phthalate) esters can be prepared by known methods (see, for example, Kunststoff-Handbuch, Volume VIII, p. 695ff, Carl-Hanser-Verlag, Munich 1973).
組成物可選擇性地另外包含一種或一種以上根據成分E之市售添加劑,諸如潤滑劑、脫模劑(例如新戊四醇四硬脂酸酯)、晶核形成劑、安定劑、抗靜電劑(例如導電之碳黑、碳纖維、碳奈米管及有機抗靜電劑諸如聚伸烷基醚類、烷基磺酸酯類或包含聚醯胺之聚合物類)、酸類、填充劑及強化材料(例如玻璃或碳纖維、雲母、高嶺土、滑石粉、CaCO3 及玻璃薄片)以及著色劑及顏料。倘若為了任何理由而需要,則亦可包含於此技術領域中或其他已知的其他添加劑。The composition may optionally further comprise one or more commercially available additives according to ingredient E, such as a lubricant, a release agent (eg, neopentyltetrastearate), a nucleating agent, a stabilizer, antistatic Agents (such as conductive carbon black, carbon fiber, carbon nanotubes and organic antistatic agents such as polyalkylene ethers, alkyl sulfonates or polymers containing polyamines), acids, fillers and reinforcement Materials such as glass or carbon fiber, mica, kaolin, talc, CaCO 3 and glass flakes, as well as colorants and pigments. Other additives known in the art or other known sources may also be included if desired for any reason.
熱塑性模製組成物可係,例如,經由以一種已知之方法混合個別之成分及熔解調配、及於220℃至320℃(較佳的是240℃至300℃)之溫度於既有裝置(諸如內揑合機、擠出機及雙軸螺旋(twin-shaft screw))中熔解擠出該混合物而製備。The thermoplastic molding composition can be, for example, by mixing the individual components and melting the demodulation in a known manner, and at a temperature of from 220 ° C to 320 ° C (preferably from 240 ° C to 300 ° C) to an existing device (such as It is prepared by melt-extruding the mixture in an internal kneader, an extruder, and a twin-shaft screw.
個別成分之混合可係以已知之方法進行,即,連續地或同時地,於約20℃(室溫)或於較高之溫度。The mixing of the individual ingredients can be carried out in a known manner, i.e., continuously or simultaneously, at about 20 ° C (room temperature) or at a higher temperature.
亦提供一種用於模製組成物之製備方法及該等模製組成物於模製物件製造中之用途,及該等模製物件本身。There is also provided a method for preparing a molded composition and the use of the molded composition in the manufacture of a molded article, and the molded article itself.
該等模製組成物可使用於任何種類之模製物件之製造中。此等可係經由射入模製、擠出及吹氣模造方法而製造。加工之另外一種形式係經由自先前製造之板或膜深引伸(deep-drawing)而製造模製物件。These molding compositions can be used in the manufacture of molded articles of any kind. These can be manufactured by injection molding, extrusion, and blow molding methods. Another form of processing is the manufacture of molded articles via deep-drawing from previously fabricated panels or films.
此等模製物件之實例係膜、型材(profiles)、任何種類之澆鑄零件(例如用於家庭用具諸如電視、榨汁機、咖啡機、混合機;用於辦公室設備諸如顯示器、平面銀幕、筆記型電腦、印表機、複印機)、片板、管、用於電裝置之導管、窗、門及用於建築部門之其他型材(內部裝配及外部用途)以及用於電子學及電機工程之零件(諸如開關、插頭及插座)、以及用於商用車輛(特定言之用於汽車部門)之車身及內部組件。Examples of such molded articles are films, profiles, cast parts of any kind (for example for household appliances such as televisions, juicers, coffee machines, mixers; for office equipment such as displays, flat screens, notes) Computers, printers, copiers, sheets, tubes, conduits for electrical installations, windows, doors and other profiles for the construction sector (internal assembly and external use) and parts for electronics and electrical engineering (such as switches, plugs and sockets), as well as body and internal components for commercial vehicles (specifically for the automotive sector).
特定言之,模製組成物亦可使用於,例如,下列之模製物件或模製品之製造中:用於鐵路車輛、船、飛機、公共汽車及其他機動車輛之內部拋光(finishing)之零件,用於包含小型電壓器之電裝置的外殼,用於散佈及傳送資訊之裝置的外殼,用於醫療裝置之外殼及包覆料,按摩裝置及其外殼,孩童之玩具車輛,預先製造之牆板,用於安全裝置及用於電視之外殼,熱絕緣之運輸貨櫃,用於衛生及浴室裝配之模製品,用於通風器開口之覆蓋格網,及用於園藝設備之外殼。In particular, molding compositions can also be used, for example, in the manufacture of molded articles or molded articles: for internal finishing parts of railway vehicles, boats, airplanes, buses, and other motor vehicles. , an outer casing for an electric device including a small voltage device, a casing for a device for distributing and transmitting information, a casing and a covering for a medical device, a massage device and a casing thereof, a toy vehicle for children, a prefabricated wall Boards for security devices and enclosures for televisions, thermal insulation transport containers, mouldings for sanitary and bathroom fittings, covering grids for ventilator openings, and enclosures for gardening equipment.
下列之實例發揮作用以進一步解釋本發明。The following examples serve to further illustrate the invention.
以雙酚A為基礎具有ηrel =1.28之相對溶液黏度(於作為溶劑之CH2 Cl2 中於25℃及於0.5克/100毫升之濃度測量)之未分枝的聚碳酸酯。An unbranched polycarbonate having a relative solution viscosity of η rel = 1.28 (measured in CH 2 Cl 2 as a solvent at 25 ° C and a concentration of 0.5 g / 100 ml) based on bisphenol A.
衝擊改質劑,下列之接枝聚合物Impact modifier, the following graft polymer
B-1.1 接枝於下列之上之11wt.%之甲基丙烯酸甲酯B-1.1 11 wt.% of methyl methacrylate grafted onto the following
B-1.2 89wt.%之一種矽氧-丙烯酸酯複合橡膠作為接枝基,該矽氧-丙烯酸酯橡膠包含B-1.2 89wt.% of a neodymium-acrylate composite rubber as a graft base, the helium-oxygen acrylate rubber comprises
B-1.2.1 92wt.%之矽氧橡膠及B-1.2.1 92wt.% of silicone rubber and
B-1.2.2 8wt.%之聚丙烯酸丁酯橡膠,及B-1.2.2 8wt.% polybutyl acrylate rubber, and
該等兩種提及之橡膠成分B-1.2.1及B-1.2.2於複合橡膠中互相滲透致使彼等實質上不能自互相分離。The two mentioned rubber components B-1.2.1 and B-1.2.2 interpenetrate in the composite rubber so that they are substantially inseparable from each other.
衝擊改質劑,下列之接枝聚合物Impact modifier, the following graft polymer
B-2.1 接枝於下列之上之17wt.%之甲基丙烯酸甲酯B-2.1 17 wt.% of methyl methacrylate grafted onto the following
B-2.2 83wt.%之一種矽氧-丙烯酸酯複合橡膠作為接枝基,該矽氧-丙烯酸酯橡膠包含B-2.2 83wt.% of a neodymium-acrylate composite rubber as a graft base, the helium-oxygen acrylate rubber comprises
B-2.2.1 11wt.%之矽氧橡膠及B-2.2.1 11wt.% of silicone rubber and
B-2.2.2 89wt.%之聚丙烯酸丁酯橡膠,及B-2.2.2 89wt.% polybutyl acrylate rubber, and
該等兩種提及之橡膠成分B-2.2.1及B-2.2.2於複合橡膠中互相滲透致使彼等實質上不能自互相分離。The two mentioned rubber components B-2.2.1 and B-2.2.2 interpenetrate in the composite rubber so that they are substantially inseparable from each other.
於以丙烯腈-丁二烯-苯乙烯三元聚合物計之18wt.%之一種具有26wt.%之苯乙烯含量之聚丁二烯-苯乙烯嵌段共聚物橡膠之存在下,經由以丙烯腈-丁二烯-苯乙烯三元聚合物計之82wt.%之由24wt.%之丙烯腈與76wt.%之苯乙烯組成之混合物的總體聚合作用而製備丙烯腈-丁二烯-苯乙烯三元聚合物。於該丙烯腈-丁二烯-苯乙烯三元聚合物中之自由態苯乙烯-丙烯腈(SAN)共聚物成分之重量平均分子量Mw 係80,000克/莫耳(由膠透層析術於四氫呋喃(THF)中測量)。該丙烯腈-丁二烯-苯乙烯三元聚合物之凝膠含量係24wt.%(於丙酮中測量)。In the presence of a polybutadiene-styrene block copolymer rubber having an acrylonitrile-butadiene-styrene terpolymer of 18 wt.% of a styrene content of 26 wt.%, via propylene Preparation of acrylonitrile-butadiene-styrene by a total polymerization of 82 wt.% of a mixture of 24 wt.% of acrylonitrile and 76 wt.% of styrene based on nitrile-butadiene-styrene terpolymer Terpolymer. The weight average molecular weight M w of the free styrene-acrylonitrile (SAN) copolymer component in the acrylonitrile-butadiene-styrene terpolymer is 80,000 g/mole (by gel permeation chromatography) Measured in tetrahydrofuran (THF)). The gel content of the acrylonitrile-butadiene-styrene terpolymer was 24 wt.% (measured in acetone).
經由總體聚合作用而製備丙烯腈-丁二烯-苯乙烯三元聚合物,其中丙烯腈:丁二烯:苯乙烯之重量比係20:16:64。於該丙烯腈-丁二烯-苯乙烯三元聚合物中之自由態苯乙烯-丙烯腈共聚物成分之重量平均分子量Mw 係168,000克/莫耳(由膠透層析術於四氫呋喃中測量)。該丙烯腈-丁二烯-苯乙烯三元聚合物之凝膠含量係30wt.%(於丙酮中測量)。An acrylonitrile-butadiene-styrene terpolymer was prepared via bulk polymerization in which the weight ratio of acrylonitrile:butadiene:styrene was 20:16:64. The weight average molecular weight M w of the free styrene-acrylonitrile copolymer component in the acrylonitrile-butadiene-styrene terpolymer is 168,000 g/mole (measured by gel permeation chromatography in tetrahydrofuran) ). The gel content of the acrylonitrile-butadiene-styrene terpolymer was 30 wt.% (measured in acetone).
具有130公斤/莫耳之重量平均分子量Mw (由膠透層析術測定)之77wt.%之丙烯腈與23wt.%之苯乙烯的共聚物,經由總體聚合作用而製備。A copolymer of 77 wt.% of acrylonitrile and 23 wt.% of styrene having a weight average molecular weight M w of 130 kg/mol (determined by gel permeation chromatography) was prepared via bulk polymerization.
成分E-1:新戊四醇四硬脂酸酯成分E-2:B900(製造商:Ciba Specialty Chemicals Inc.,Basel,Switzerland)Ingredient E-1: Pentaerythritol tetrastearate component E-2: B900 (manufacturer: Ciba Specialty Chemicals Inc., Basel, Switzerland)
於表1-2中列出之個別物質係以每分鐘225轉之速率及以20公斤/小時之通過料量,於260℃之機器溫度,於一種雙螺桿擠出機(ZSK-25)(Werner und Pfleiderer)中調配然後粒化。The individual substances listed in Table 1-2 are at a rate of 225 rpm and a throughput of 20 kg/hr at a machine temperature of 260 ° C in a twin-screw extruder (ZSK-25) ( Werner und Pfleiderer) is formulated and then granulated.
完成之顆粒係於一種射入模製機中加工成為對應之試驗樣本(熔解溫度260℃,工具溫度80℃,流動頭速度(flow front speed)240毫米/秒)。根據DIN EN ISO 527(斷裂延伸率,經由抗張試驗而測定)、ISO 11443(於260℃之熔化黏度及1,000秒-1 (s-1 )之切變速率)、及DIN EN ISO 1133(於260℃之熔體體積流動速度(MVR)及5公斤之立方塊負荷)作性質描述。The finished granules were processed into a corresponding test sample in an injection molding machine (melting temperature 260 ° C, tool temperature 80 ° C, flow front speed 240 mm / sec). According to DIN EN ISO 527 (elongation at break, determined by tensile test), ISO 11443 (melting viscosity at 260 ° C and shear rate of 1,000 sec -1 (s -1 )), and DIN EN ISO 1133 (in The melt volume flow rate (MVR) at 260 ° C and the cube load of 5 kg are described as properties.
使用根據ISO 1133於260℃以5公斤之立方塊負荷對於95℃及100%相對濕度下儲存(“FWL儲存”)歷時7日之顆粒測量於MVR中之改變,作為所製備之組成物的水解安定性量度。比較於儲存前之MVR值,MVR值之增加係以ΔMVR(水解)所量測,其係由下列式定義:The change in MVR was measured using a load of 5 kg according to ISO 1133 at 260 ° C for a load of 5 kg at 95 ° C and 100% relative humidity ("FWL storage") as a hydrolysis of the prepared composition. Stability measure. Comparing the MVR values before storage, the increase in MVR value is measured by ΔMVR (hydrolysis), which is defined by the following formula:
與比較實例之組成物比較,實例1 及3 之組成物具有較高之水解安定性、較高之斷裂延伸率及較低之熔化黏度,此自表1觀之係清楚的。The compositions of Examples 1 and 3 have higher hydrolysis stability, higher elongation at break, and lower melt viscosity than the compositions of the comparative examples, which is clear from Table 1.
丙烯腈-丁二烯-苯乙烯三元聚合物C-2包含自由態之共聚物,即不是化學鍵結於橡膠之共聚物,具有比於丙烯腈-丁二烯-苯乙烯三元聚合物C-1者高之莫耳質量。與包含成分C-2之比較實例6 及8 之組成物比較,包含成分C-1之組成物(實例5 及7 )具有較高之水解安定性、較高之斷裂延伸率及較低之熔化黏度。Acrylonitrile-butadiene-styrene terpolymer C-2 comprises a copolymer of free state, ie a copolymer which is not chemically bonded to rubber, and has a ratio of acrylonitrile-butadiene-styrene terpolymer C -1 is the high quality of the ear. The composition comprising the component C-1 (Examples 5 and 7 ) has higher hydrolysis stability, higher elongation at break and lower melting than the composition of Comparative Examples 6 and 8 containing the component C-2. Viscosity.
已經掲示本發明之標的,由此所進行的許多修飾、替代及變化係可能的,此將係明顯的。應了解,具體實施例可不同於特定地敍述而實施。此等修飾、替代及變化係涵蓋於本專利申請案之範圍之內。如於本揭示及下列之申請專利範圍中使用,冠詞諸如“一”、“該”及其他可包含單數或複數之後述事物。It will be apparent that many modifications, substitutions and variations are possible in the present invention. It will be appreciated that specific embodiments may be practiced otherwise than as specifically described. Such modifications, substitutions and variations are intended to be included within the scope of this patent application. The articles such as "a", "the", "the"
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| TW (1) | TWI466944B (en) |
| WO (1) | WO2010072335A1 (en) |
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| EP2360206A1 (en) | 2010-02-13 | 2011-08-24 | Bayer MaterialScience AG | Use of mixtures to produce impact-resistant modified thermoplastic compounds |
| JP6070857B2 (en) * | 2013-10-24 | 2017-02-01 | 日本ゼオン株式会社 | Latex composition and method for producing the same, method for producing composite material, and method for producing conductive molded body |
| WO2018225582A1 (en) * | 2017-06-06 | 2018-12-13 | 三菱ケミカル株式会社 | Polyorganosiloxane-containing graft copolymer, thermoplastic resin composition, and molded article |
| EP3828236B1 (en) * | 2019-11-27 | 2022-06-01 | Covestro Intellectual Property GmbH & Co. KG | Flameproof polycarbonate polyester blend |
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2009
- 2009-01-23 DE DE102009005762A patent/DE102009005762A1/en not_active Withdrawn
- 2009-12-10 BR BRPI0923590A patent/BRPI0923590A2/en not_active IP Right Cessation
- 2009-12-10 ES ES09767987.2T patent/ES2440749T3/en active Active
- 2009-12-10 EP EP09767987.2A patent/EP2382266B1/en active Active
- 2009-12-10 CA CA2748221A patent/CA2748221A1/en not_active Abandoned
- 2009-12-10 CN CN200980151970.9A patent/CN102264830B/en active Active
- 2009-12-10 JP JP2011542694A patent/JP5752603B2/en active Active
- 2009-12-10 WO PCT/EP2009/008817 patent/WO2010072335A1/en not_active Ceased
- 2009-12-10 MX MX2011006318A patent/MX2011006318A/en active IP Right Grant
- 2009-12-10 KR KR1020117014359A patent/KR101703364B1/en active Active
- 2009-12-17 US US12/640,328 patent/US8461260B2/en not_active Expired - Fee Related
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Also Published As
| Publication number | Publication date |
|---|---|
| KR101703364B1 (en) | 2017-02-06 |
| DE102009005762A1 (en) | 2010-06-24 |
| CA2748221A1 (en) | 2010-07-01 |
| CN102264830B (en) | 2014-08-06 |
| MX2011006318A (en) | 2011-06-24 |
| CN102264830A (en) | 2011-11-30 |
| BRPI0923590A2 (en) | 2016-01-26 |
| WO2010072335A1 (en) | 2010-07-01 |
| US8461260B2 (en) | 2013-06-11 |
| ES2440749T3 (en) | 2014-01-30 |
| TW201035234A (en) | 2010-10-01 |
| US20100160534A1 (en) | 2010-06-24 |
| EP2382266A1 (en) | 2011-11-02 |
| KR20110103399A (en) | 2011-09-20 |
| JP2012513503A (en) | 2012-06-14 |
| JP5752603B2 (en) | 2015-07-22 |
| EP2382266B1 (en) | 2013-11-27 |
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