Claims (9)
一種反光杯成型方法，用以製成一反光杯，而該反光杯成型方法係包含下列步驟：提供一金屬基材；將該金屬基材設置於一基材模具上，藉由壓力沖擊該金屬基材以形成一圓形基板；藉由一頂柱將該圓形基板頂置於一固定模具上；共同旋轉該固定模具及該圓形基板，並由一旋輪加壓貼近該圓形基板，以加壓旋出一成型杯體；將該成型杯體設置於一定型模具上，並加壓沖擊該成型杯體以於該成型杯體上形成一光學結構面；以及將該成型杯體以沖壓將一底孔除去，以形成一反光杯。A reflector forming method for forming a reflector cup, and the reflector forming method comprises the steps of: providing a metal substrate; placing the metal substrate on a substrate mold, impacting the metal by pressure Substrate to form a circular substrate; the circular substrate is placed on a fixed mold by a top column; the fixed mold and the circular substrate are rotated together, and pressed by a rotating wheel to the circular substrate Squeezing out a forming cup by pressurization; placing the forming cup body on a certain type of mold, and pressing and impacting the forming cup body to form an optical structural surface on the forming cup body; and forming the forming cup body A bottom hole is removed by punching to form a reflector.
如申請專利範圍第1項所述之反光杯成型方法，更包含下列步驟：當該金屬基材經壓力沖擊後，形成具有一內孔之該圓形基板。The reflector forming method according to claim 1, further comprising the step of forming the circular substrate having an inner hole after the metal substrate is subjected to pressure impact.
如申請專利範圍第1項所述之反光杯成型方法，其中，所述之共同旋轉該固定模具及該圓形基板，並由一旋輪加壓貼近該圓形基板，以加壓旋出一成型杯體步驟，係當該旋輪加壓貼近該圓形
基板時，於該圓形基板上加壓旋出具有一內側壁及一外側壁之該成型杯體。The method of forming a reflector according to claim 1, wherein the rotating mold and the circular substrate are rotated together, and pressed by a rotating wheel to the circular substrate to be pressed out by pressure. Forming the cup body step when the roller is pressed close to the circle
In the case of the substrate, the molded cup having an inner side wall and an outer side wall is pressed out on the circular substrate.
如申請專利範圍第3項所述之反光杯成型方法，其中，所述之將該成型杯體設置於一定型模具上，並加壓沖擊該成型杯體以於該成型杯體上形成一光學結構面步驟，於加壓沖擊該成型杯體時，該成型杯體之該內側壁形成該光學結構面。The method of forming a reflector according to claim 3, wherein the forming cup is disposed on a mold and pressurizing the forming cup to form an optical body on the forming cup. The structural surface step forms the optical structural surface on the inner side wall of the molded cup body when the molded cup is pressurized.
如申請專利範圍第3項所述之反光杯成型方法，更包含下列步驟：當該成型杯體削去該底孔後，於該成型杯體之該內側壁上執行一拋光手段。The method of forming a reflector according to claim 3, further comprising the step of: performing a polishing means on the inner side wall of the forming cup after the forming cup has been cut off.
如申請專利範圍第5項所述之反光杯成型方法，更包含下列步驟：當該成型杯體之該內側壁上執行該拋光手段後，於該成型杯體之表面執行陽極處理以形成一氧化物薄膜層。The method for forming a reflector according to claim 5, further comprising the step of: performing an ablation treatment on the surface of the molding cup to form an oxidation after the polishing means is performed on the inner sidewall of the molding cup. Film layer.
如申請專利範圍第3項所述之反光杯成型方法，其中，所述之將該成型杯體設置於一定型模具上，並加壓沖擊該成型杯體以於該成型杯體上形成一光學結構面步驟，該光學結構面係形成於該成型杯體之該內側壁面，且該光學結構面係為一螺旋網格結構、一菱形網格結構、一矩形網格結構或一六角網格結構。The method of forming a reflector according to claim 3, wherein the forming cup is disposed on a mold and pressurizing the forming cup to form an optical body on the forming cup. a structural surface step, the optical structural surface is formed on the inner sidewall surface of the molding cup, and the optical structural surface is a spiral mesh structure, a diamond mesh structure, a rectangular mesh structure or a hexagonal mesh structure.
一種係由申請專利範圍第1項所述之反光杯成型
方法所製成之反光杯，包含：一成型杯體及一底孔，該底孔設置於該成型杯體之底部，且該成型杯體之一內側壁設有一光學結構面。One is formed by the reflector cup described in claim 1
The reflector made by the method comprises: a molding cup body and a bottom hole, wherein the bottom hole is disposed at the bottom of the molding cup body, and an inner side wall of the molding cup body is provided with an optical structural surface.
如申請專利範圍第8項所述之反光杯，其中，該光學結構面係為一螺旋網格結構、一菱形網格結構、一矩形網格結構或一六角網格結構。The reflector of claim 8, wherein the optical structural surface is a spiral mesh structure, a diamond mesh structure, a rectangular mesh structure or a hexagonal mesh structure.