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TWI449829B - Precast track plinth - Google Patents

Precast track plinth Download PDF

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Publication number
TWI449829B
TWI449829B TW098134707A TW98134707A TWI449829B TW I449829 B TWI449829 B TW I449829B TW 098134707 A TW098134707 A TW 098134707A TW 98134707 A TW98134707 A TW 98134707A TW I449829 B TWI449829 B TW I449829B
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Taiwan
Prior art keywords
rail
longitudinal
concrete
siding
wall panel
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TW098134707A
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Chinese (zh)
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TW201016927A (en
Inventor
Pipat Lorach
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Italian Thai Dev Public Company Ltd
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Priority claimed from TH803001287U external-priority patent/TH5230C3/en
Application filed by Italian Thai Dev Public Company Ltd filed Critical Italian Thai Dev Public Company Ltd
Publication of TW201016927A publication Critical patent/TW201016927A/en
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Publication of TWI449829B publication Critical patent/TWI449829B/en

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Description

預鑄鐵軌護牆板預鑄 rail rail wall panel

本發明係涉及一種鐵軌和大眾運輸系統中,預鑄式混凝土鐵軌護牆板相關的結構工程和預鑄混凝土技術。The invention relates to a structural engineering and concrete concrete technology related to a concrete rail rail wall panel in a rail and mass transportation system.

有多種的無碴鐵軌結構物,即設計建造用於全球的高架、地面或地下鐵軌/大眾運輸系統,如直接固定式的鐵軌、低震鐵軌、新幹線板式鐵軌、Rheda2000板式鐵軌等。某些鐵軌為現地固定式,某些則在工地上,在則使用預鑄式混凝土的設計。There are a variety of flawless rail structures, designed to be built around the world for overhead, ground or underground rail/mass transport systems such as direct-fixed rails, low-shock rails, Shinkansen-plate rails, and Rheda2000 slab rails. Some rails are fixed on the ground, some are on the job site, and the design of the concrete is used.

鐵軌護牆板為其中的一種鐵軌結構物,而設計建造用於施工品質難以控制,而依據現地可進出性、工法、模板和鷹架工程的地區中。現地預鑄式鐵軌護牆板因為使用固定的系統、鐵軌和所有內嵌元件、模板的鋼筋籠和調整最終結構高度的工序,而需很長的作業時間。Rail siding is one of the rail structures, and is designed for construction quality that is difficult to control, depending on the local accessibility, construction, formwork and scaffolding. On-site sturdy rail siding requires a long working time due to the use of fixed systems, rails and all in-line components, stencil cages and the process of adjusting the final structural height.

因此,發明人即開發出預鑄式混凝土鐵軌護牆板的系統,藉由設計和調整其尺寸、加筋和所有的內嵌元件,依據國際認定標準提供有適當的固定的系統設計,而解決此問題。工程品質和結構使用壽命可藉由此預鑄式混凝土鐵軌護牆板得到改善。Therefore, the inventor developed a system for concrete concrete rail siding, which was designed and adjusted to provide adequate fixed system design according to internationally recognized standards by designing and adjusting its dimensions, reinforcement and all embedded components. This problem. The engineering quality and structural service life can be improved by this type of concrete rail siding.

鐵軌護牆板的上部為工廠製作的預鑄式L型結構物,在方型開口處和固定元件間,更能夠控制其工程品質。某些加筋可自這些開口處突出於,而更穩固連結固定整個現地預鑄混凝土和剪力連結器的次結構物或混凝土板。The upper part of the rail siding is a factory-made L-type L-shaped structure, which can control the engineering quality between the square opening and the fixed component. Some reinforcement may protrude from these openings and more securely join the secondary structure or concrete slab that secures the entire in-situ concrete and shear connectors.

在預鑄式系統中,固定的用的塑料套即同時與預鑄式混凝土鐵軌護牆板進行預鑄。插元件/固定元件間的間隔,則依據客戶的規格和要求而異。預鑄式混凝土鐵軌護牆板的鋼質加筋則含縱向鋼筋和加筋。其位置和間隔則經過設計和調整,以利在運輸和處理作業期間保留其應力。In the jaw system, the fixed plastic sleeve is simultaneously twisted with the concrete rail siding. The spacing between the inserted components/fixed components varies according to customer specifications and requirements. The steel reinforcement of the concrete rail siding of the concrete type includes longitudinal reinforcement and reinforcement. Its position and spacing are designed and adjusted to retain its stress during transportation and handling operations.

下列關於混凝土次結構物或混凝土板的製備則類似傳統的現地預鑄系統。其混凝土表面粗糙而提供適當的固定功能。剪力連結器可預先內嵌於次結構物,或後來再安裝於已預鑄於次結構物的塑料插梢中。The following preparations for concrete substructures or concrete slabs are similar to conventional in situ systems. Its concrete surface is rough and provides a proper fixing function. The shear connectors can be pre-embedded in the secondary structure or later mounted in a plastic insert that has been clamped to the secondary structure.

在預鑄式混凝土鐵軌護牆板運送到工地後,這些元件即可放置就位,固定於鐵軌和固定元件上。整個鐵軌設施的對正和水平度則依據相關規定調整。然後混凝土可自開口處倒入,而藉由將預鑄式混凝土鐵軌護牆板的突出式加筋,以及次結構物的剪力連結器,自下方將預鑄元件固定在次結構物上。After the concrete rail siding is transported to the site, these components can be placed in place and secured to the rails and fixtures. The alignment and level of the entire rail facility are adjusted in accordance with relevant regulations. The concrete can then be poured from the opening and the crucible element is secured to the secondary structure from below by the protruding reinforcement of the concrete rail siding and the shear connectors of the secondary structure.

本發明旨在就傳統的現地混凝土鐵軌護牆板系統,而開發出預鑄式混凝土鐵軌護牆板,用於改工程品質和結構的使用壽命。可因為這些方面的改善,而節省結構建造的成本。The present invention is directed to the development of a concrete concrete rail retaining wall panel for a conventional in-situ concrete rail retaining wall panel system for modifying the quality of the project and the service life of the structure. The cost of structural construction can be saved because of improvements in these areas.

圖1、2和3即說明本發明中,安裝於混凝土次結構物和混凝土板中,以及所有內嵌元件中,關於其預鑄式混凝土鐵軌護牆板元件的特性。鐵軌護牆板的截面為L式,其中的第一縱向結構物(11),即直立支架,則與第二縱向結構物(14)平行。為避免火車脫軌而受到損壞,讓第一縱向結構物的高度高於第二縱向結構物。1, 2 and 3 illustrate the characteristics of the concrete concrete rail siding elements of the present invention, installed in concrete substructures and concrete slabs, and in all of the inlaid components. The rail siding has an L-shaped cross section, wherein the first longitudinal structure (11), that is, the upright bracket, is parallel to the second longitudinal structure (14). To avoid damage to the train derailment, the height of the first longitudinal structure is higher than the second longitudinal structure.

第一縱向結構物(11)和第二縱向結構物(14)的高度,其差異為2.4到5.7米,為運行以及各鐵軌護牆板排水是的適當高度差異。The height of the first longitudinal structure (11) and the second longitudinal structure (14) differ by 2.4 to 5.7 meters, which is the appropriate height difference for operation and drainage of each rail siding.

第一縱向結構物(11)和第二縱向結構物(14)的頂端則高於橫向結構物(13)的頂端,此橫向結構物以相等間隔連結該第一縱向結構物和第二縱向結構物。此橫向結構物的間隔則依據設計規定的固定間隔而定。塑料插梢則內嵌於各橫向結構物(13)中,用於工地的固定安裝。The top ends of the first longitudinal structure (11) and the second longitudinal structure (14) are higher than the top ends of the lateral structures (13), the transverse structures joining the first longitudinal structure and the second longitudinal structure at equal intervals Things. The spacing of the transverse structures is determined by the fixed spacing specified by the design. The plastic spigot is embedded in each lateral structure (13) for fixed installation of the worksite.

鐵軌護牆板有3組的鋼質加筋,如縱向加筋(7)和橫向箍筋(8,9)。第一箍筋(8)則沿第一縱向結構物(11)進行直向的加筋強化。第二箍筋(9)則位於第一縱向結構物(11)和第二縱向結構 物(14)間,進行水平連結的加筋強化。Rail siding has 3 sets of steel reinforcement, such as longitudinal reinforcement (7) and transverse stirrups (8, 9). The first stirrup (8) is stiffened in a straight direction along the first longitudinal structure (11). The second stirrup (9) is located in the first longitudinal structure (11) and the second longitudinal structure Between the objects (14), the reinforcement of the horizontal connection is performed.

開口處或封口處(2)則位於兩個縱向結構物(11,14)間和橫向結構物(13)的中央處。因此,位於開口處的鋼質加筋(7,9)則藉由開口處突而出於,而完全內嵌和固定於工地的預鑄混凝土中。The opening or seal (2) is located between the two longitudinal structures (11, 14) and the center of the transverse structure (13). Therefore, the steel reinforcement (7, 9) located at the opening is formed by the opening and is completely embedded and fixed in the concrete of the construction site.

所有開口處位置的設計和連結介面,應符合塑料插梢(5)的尺寸,此插梢即預先內嵌於下方的次結構物或混凝土板,以利進行剪力連結器或固定螺栓(6)的安裝。剪力連結器即設計為L或U型的鋼質鋼筋,自次結構物或混凝土板處突出,而開口處的尺寸、外觀形狀和位置點則依據剪力連結器的類型而定。The design and joint interface of all openings shall be in accordance with the dimensions of the plastic insert (5), which is pre-embedded in the substructure or concrete slab below to facilitate the shearing or fixing bolts (6) )installation. The shear connectors are designed as L or U-shaped steel bars that protrude from the secondary structure or concrete slab, while the size, appearance and location of the openings depend on the type of shear connectors.

塑料夾(10)則固定於各鋼質加筋間,其橫向延伸而彼此接觸,以避免各鋼筋所產生的雜散電流。在各鐵軌護牆板端緣,將扁鋼條(12)固定於縱向鋼質加筋(7)下方,可讓雜散電流自鐵軌護牆板流出,以避免鋼筋受到侵蝕。在安裝鐵軌護牆板就位後,所有的扁鋼條可銲接到主系統上。The plastic clips (10) are fixed between the steel reinforcements, and they extend laterally to contact each other to avoid stray currents generated by the steel bars. At the end of each rail siding, the flat steel strip (12) is fixed under the longitudinal steel reinforcement (7) to allow stray current to flow out of the rail siding to avoid erosion of the steel. After the rail siding is installed, all the flat bars can be welded to the main system.

將數個的導電鐵軌系統用於的塑料插梢(4),內嵌於製造商規格所規定,即第一縱向結構物(11)的外側。The plastic inserts (4) used for several conductive rail systems are embedded in the outside of the first longitudinal structure (11) as specified by the manufacturer's specifications.

就鐵軌護牆板的安裝,將1組的鐵軌護牆板用所有的固定元件,而固定在鐵軌上,然後依據設計規定,進行鐵軌的對正和水平調整。在鐵路護牆板和次結構物下方,應提供有適當間隔,在設計時間,依據工程結構和品質控管而定。剪力連結器(固定螺栓)應進行安裝,且組立所有的模板,將鐵路護牆板和次結構物下方所有的間隙封閉。然後可倒入混凝土於開口處/封口處,而填滿所有的間隙,而完成鐵路護牆板的施工。For the installation of rail siding, a set of rail siding is fixed to the rail with all the fixing components, and then the rail alignment and level adjustment are carried out according to the design regulations. Below the railway siding and substructures, appropriate spacing should be provided, depending on the engineering structure and quality control at design time. The shear connectors (fixing bolts) shall be installed and all forms shall be assembled to close all gaps below the railway siding and substructures. The concrete can then be poured into the opening/sealing to fill all the gaps and complete the construction of the railway siding.

(2)‧‧‧開口處或封口處(2) ‧‧‧ openings or closures

(4)‧‧‧塑料插梢(4) ‧ ‧ plastic inserts

(5)‧‧‧塑料插梢(5) ‧ ‧ plastic inserts

(6)‧‧‧剪力連結器或固定螺栓(6)‧‧‧Shear connectors or fixing bolts

(7)‧‧‧縱向加筋(7) ‧ ‧ longitudinal reinforcement

(8)‧‧‧第一箍筋(8)‧‧‧First stirrup

(9)‧‧‧第二箍筋(9)‧‧‧Second stirrups

(10)‧‧‧塑料夾(10)‧‧‧Plastic clips

(11)‧‧‧第一縱向結構物(11) ‧‧‧First longitudinal structure

(12)‧‧‧扁鋼條(12)‧‧‧ flat steel bars

(13)‧‧‧橫向結構物(13) ‧‧‧Horizontal structures

(14)‧‧‧第二縱向結構物(14) ‧‧‧Second longitudinal structure

圖1為本發明的預鑄式混凝土鐵軌護牆板上視圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a view of a slab-type concrete rail retaining wall panel of the present invention.

圖2為本發明在安裝預鑄式混凝土鐵軌護牆板後的截面圖。Figure 2 is a cross-sectional view of the present invention after installation of a concrete rail siding.

圖3為本發明的預鑄式混凝土鐵軌護牆板的立體圖。Figure 3 is a perspective view of a concrete rail siding of a concrete type of the present invention.

(2)‧‧‧開口處或封口處(2) ‧‧‧ openings or closures

(7)‧‧‧縱向加筋(7) ‧ ‧ longitudinal reinforcement

(9)‧‧‧第二箍筋(9)‧‧‧Second stirrups

(10)‧‧‧塑料夾(10)‧‧‧Plastic clips

(11)‧‧‧第一縱向結構物(11) ‧‧‧First longitudinal structure

(13)‧‧‧橫向結構物(13) ‧‧‧Horizontal structures

(14)‧‧‧第二縱向結構物(14) ‧‧‧Second longitudinal structure

Claims (9)

一種預鑄鐵軌護牆板,其特殊功能為截面是L型設計,設計有第一縱向結構物(11)而平行於第二縱向結構物(14),兩者的頂端有不同的高度,第一縱向結構物(11)而平行於第二縱向結構物(14)的頂端高度,則高於橫向結構物(13),此橫向結構物以相等間隔連結第一縱向結構物(11)與第二縱向結構物(14),在固定安裝上,塑料插梢(3)則內嵌於橫向結構物(13)的頂端,開口處或封口處(2)則位於兩個縱向結構物(11,14)和橫向結構物(13)間,在各開口處(2)有鋼質加筋(7),提供有縱向和橫向箍筋(9),用於縱向結構物(11,14)間的連結,有二組的橫向箍筋(8,9),第一組的箍筋(8)用於第一縱向結構物(11)的縱向強化,而第二組箍筋(9)用於上述第一縱向結構物(11)而平行於第二縱向結構物(14)間的橫向強化,塑料夾(10)則固定於各鋼質加筋間,此加筋即彼此橫向接觸,而避免各鋼筋的雜散電流產生流動,在各鐵路護牆板端緣上,將扁鋼條(12)固定於縱向鋼質加筋(7)下方,可讓雜散電流自鐵軌護牆板流出,以避免鋼筋受到侵蝕。 A stern rail siding, the special function of which is an L-shaped cross section, designed with a first longitudinal structure (11) and parallel to the second longitudinal structure (14), the top ends of which have different heights, a longitudinal structure (11) parallel to the top end of the second longitudinal structure (14) is higher than the lateral structure (13), the transverse structure joining the first longitudinal structure (11) and the same interval at equal intervals The two longitudinal structures (14), in a fixed installation, the plastic inserts (3) are embedded in the top end of the transverse structure (13), and the openings or seals (2) are located in the two longitudinal structures (11, 14) Between the transverse structure (13) and the steel reinforcement (7) at each opening (2), longitudinal and transverse stirrups (9) are provided for the longitudinal structures (11, 14) Linked, there are two sets of transverse stirrups (8, 9), the first set of stirrups (8) for longitudinal reinforcement of the first longitudinal structure (11), and the second set of stirrups (9) for the above The first longitudinal structure (11) is parallel to the transverse reinforcement between the second longitudinal structures (14), and the plastic clips (10) are fixed between the steel reinforcements, and the reinforcements are in lateral contact with each other, avoiding each Stray electricity of steel bars Generating a flow, on the edge of each railway siding, flat steel strip (12) is fixed to the bottom of the longitudinal steel reinforcement (7), allowing the rail siding from stray current flows, in order to avoid erosion of steel. 如申請專利範圍第1項所述之預鑄鐵軌護牆板,其中該橫向結構物係依據枕木和鐵軌固定元件的間隔而定。 The rail rail wall panel of claim 1, wherein the lateral structure is based on the spacing of the sleeper and rail fixing elements. 如申請專利範圍第1項所述之預鑄鐵軌護牆板,其中第一縱向結構物(11)頂端高度,則高於第二縱向結構物(14)的頂端高度。 The rail rail wall panel of claim 1, wherein the height of the top end of the first longitudinal structure (11) is higher than the height of the top end of the second longitudinal structure (14). 如申請專利範圍第1項所述之預鑄鐵軌護牆板,其中第一和第二縱向結構物(11,14)應至少為2.40公尺長。 The rail rail wall panel of claim 1, wherein the first and second longitudinal structures (11, 14) are at least 2.40 meters long. 如申請專利範圍第1項所述之預鑄鐵軌護牆板,其中第一和第二縱向結構物(11,14)的長度應至少為5.70公尺或以上。 The rail rail wall panel of claim 1, wherein the first and second longitudinal structures (11, 14) have a length of at least 5.70 meters or more. 如申請專利範圍第1項所述之預鑄鐵軌護牆板,其中包含數個的塑料插梢(4),用於導電鐵軌系統的安裝,而內嵌於第一縱向結構物(11)外側。 The rail rail wall panel as described in claim 1 of the patent application, comprising a plurality of plastic plugs (4) for mounting the conductive rail system and embedded in the outer side of the first longitudinal structure (11) . 如申請專利範圍第1項所述之預鑄鐵軌護牆板,其中包含設計有開口處(2)的連結介面,而適用於下方次結構物或混凝土板 塑料插梢(5)位置點的連結,該處的剪力連結器或固定螺栓(6)可在倒入混凝土前,先進行安裝。 The rail rail wall panel as described in claim 1 includes a joint interface designed with an opening (2) and is suitable for the lower substructure or concrete slab The connection of the plastic insert (5) position point, where the shear connector or fixing bolt (6) can be installed before pouring into the concrete. 如申請專利範圍第7項所述之預鑄鐵軌護牆板,其中設計有剪力連結器(6)用的固定螺栓,也適用於其他類型的剪力連結器,如在開口處(2),位於下方的L型或U型鋼筋內嵌次結構物或混凝土板上。 The rail rail wall panel as described in claim 7 of the patent application, wherein the fixing bolt for the shear connector (6) is designed, and is also applicable to other types of shear connectors, such as at the opening (2) , located below the L-shaped or U-shaped steel in-line substructure or concrete slab. 如申請專利範圍第1項至第8項之任一項所述之預鑄鐵軌護牆板,其中依據工程作業彈性和工程品質的控制,在預鑄式混凝土鐵路護牆板和次結構物提供有適當的間隔,在安裝預鑄式混凝土鐵路護牆板後,鐵軌的對正和水平調整即應依據這些間隔,進行相關的調整,然後在開口處倒入混凝土,依據設計要求的對正和水平調整要求規定,完成相關工程。 The railroad rail siding according to any one of the items 1 to 8 of the patent application, wherein the raft concrete rail siding and the substructure are provided according to the control of engineering work elasticity and engineering quality. With proper spacing, after the installation of the shovel-type concrete railway siding, the alignment and horizontal adjustment of the rails should be adjusted according to these intervals, and then the concrete should be poured into the openings to adjust the alignment and level according to the design requirements. Requirements are required to complete the relevant works.
TW098134707A 2008-10-28 2009-10-14 Precast track plinth TWI449829B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TH803001287U TH5230C3 (en) 2008-10-28 Precast Track Plint

Publications (2)

Publication Number Publication Date
TW201016927A TW201016927A (en) 2010-05-01
TWI449829B true TWI449829B (en) 2014-08-21

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MY162088A (en) 2017-05-31

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