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TWI326921B - A package method of a light-emitting diode and a structure thereof - Google Patents

A package method of a light-emitting diode and a structure thereof Download PDF

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Publication number
TWI326921B
TWI326921B TW95122358A TW95122358A TWI326921B TW I326921 B TWI326921 B TW I326921B TW 95122358 A TW95122358 A TW 95122358A TW 95122358 A TW95122358 A TW 95122358A TW I326921 B TWI326921 B TW I326921B
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TW
Taiwan
Prior art keywords
light
emitting diode
circuit substrate
laser
diode according
Prior art date
Application number
TW95122358A
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Chinese (zh)
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TW200802940A (en
Inventor
Chiahsien Chang
Hsiaochiao Li
Yi Tsuo Wu
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Everlight Electronics Co Ltd
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Priority to TW95122358A priority Critical patent/TWI326921B/en
Publication of TW200802940A publication Critical patent/TW200802940A/en
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Publication of TWI326921B publication Critical patent/TWI326921B/en

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Description

1326921 九、發明說明: 【發明所屬之技術領域】 轉明是有關於-種二極體的封裝方法與結構,特別 是一種超薄型發光二極體的封裝方法與結構。 【先前技術】 ,第-個發光二極體在60年代由Hq1⑽_以鱗化石申錄 • 製作而成’當時以紅光顯示’效率相當弱僅有〇 1 lm/W。 直到義年日本發展出藍光發光二極體突破相關技術瓶頸 後,發光二極體就成為照明界所喝目的新興光源。發光二 極體屬於化合物半導體的-種,利用p型及N型半導體材 料中的電子電洞結合時以發光形式釋放出的能量。因為發 光二極體具體積小、壽命長、驅動電壓低、耗電量低、反 應速率快 '耐震性佳等優點。目前,發光二極體已廣泛的 應用於光學顯示裝置、交通號誌''資料儲存裝置、通訊裝 •[照明裝置與醫療裝置上,成為日常生活中不可或缺的 光電元件。 近年來,由於消費者對於輕薄短小的可攜式電子產品 的熱愛,使得發光二極體的封裝也開始朝向輕薄短小的方 肖發展。在習知的發光二極體的封裝製程中,發光二極體 Μ與電路基板的電性連接是利用打線來完成。但因為線 材會佔據一定的體積和高度,使得發光二極體的封裝尺寸 受到限制,無法封裝出體積更輕薄短小的發光二極體。 因此開發出一種覆晶(flip_chip)的技術。在此技術 、史) 5 1326921 中,將發光二極體晶片直接黏合於電路基板上。省去了打 線的步驟,也省去了線材所需的體積。故相較於習知打線 技術’覆晶技術可以封裝出尺寸更小的發光二極體。 但隨著電子產品市場的快速變遷,運用覆晶技術封裝 的發光二極體的體積也逐漸不能滿足市場的需求。市場上 需要的是比發光二極體晶片更小的封裝尺寸。因此有人開 始嘗5式研磨掉發光二極體晶片的部分厚度,以繼續縮小發 光二極體的封裝體積。但能研磨掉的厚度有限。因為在研 磨發光二極體晶片的過程中,會導致發光二極體晶片的強 度下降。故當發光二極體晶片研磨超過一定厚度時,研磨 發光二極體晶片所施加的外力,會導致發光二極體晶片碎 裂。 【發明内容】 因此本發明的目的之一就是在提供一種發光二極體的 封裝方法與結構。利用此封裝方法與結構,可以封裝出厚 度更薄、體積更小的發光二極體。而不受到線材的體積或 二極體晶片本身厚度的限制。 根據本發明之上述目的,提出一種發光二極體的封裝 方法。首S ’形成兩個銲球分別於電路基板上之正極和負 極上。之後’以覆晶的方式放置發光二極體晶片於這些銲 球之上’以電性連接發光二極體晶片與電路基板。其中發 光二極體晶片t Ρ極與正極電性連接,發光二極體晶片之 N極與負極電性連接。之後,壓合發光二極體晶片與電路 61326921 IX. Description of the invention: [Technical field to which the invention pertains] The invention is related to a packaging method and structure of a diode, in particular, a packaging method and structure of an ultra-thin LED. [Prior Art], the first light-emitting diode was made by Hq1(10)_scaled fossils in the 1960s. 'At that time, it was shown in red light' and the efficiency was quite weak, only 〇 1 lm/W. Until the Japanese developed a blue light-emitting diode to break through the relevant technical bottlenecks in the righteous year, the light-emitting diode became an emerging light source for the lighting industry. The light-emitting diode belongs to the compound semiconductor, and emits energy in the form of light emission when combined with electron holes in the p-type and N-type semiconductor materials. Because the light-emitting diode has a small specific product, long life, low driving voltage, low power consumption, fast response rate, and good shock resistance. At present, light-emitting diodes have been widely used in optical display devices, traffic signs, data storage devices, communication devices, [lighting devices and medical devices, and become indispensable photoelectric components in daily life. In recent years, due to consumers' love for thin, light and portable electronic products, the packaging of light-emitting diodes has also begun to develop toward a light and short. In the conventional packaging process of the light-emitting diode, the electrical connection between the light-emitting diode and the circuit substrate is completed by wire bonding. However, because the wire material occupies a certain volume and height, the package size of the light-emitting diode is limited, and it is impossible to package a light-emitting thin and light-emitting diode. Therefore, a flip chip technology has been developed. In this technique, history) 5 1326921, a light-emitting diode wafer is directly bonded to a circuit substrate. The step of wiring is eliminated, and the volume required for the wire is also eliminated. Therefore, the flip chip technology can package a smaller size LED than the conventional wire bonding technology. However, with the rapid changes in the electronic product market, the volume of the light-emitting diode packaged by flip chip technology has gradually failed to meet the market demand. What is needed on the market is a smaller package size than a light-emitting diode chip. Therefore, some people began to taste the thickness of the portion of the light-emitting diode wafer to continue to reduce the package volume of the light-emitting diode. However, the thickness that can be ground is limited. This is because the strength of the light-emitting diode wafer is lowered during the polishing of the light-emitting diode wafer. Therefore, when the light-emitting diode wafer is ground beyond a certain thickness, the external force applied by the polished light-emitting diode wafer may cause the light-emitting diode wafer to be broken. SUMMARY OF THE INVENTION It is therefore an object of the present invention to provide a method and structure for packaging a light emitting diode. With this packaging method and structure, it is possible to package a lighter diode having a thinner thickness and a smaller volume. It is not limited by the volume of the wire or the thickness of the diode wafer itself. According to the above object of the present invention, a packaging method of a light emitting diode is proposed. The first S' forms two solder balls on the positive and negative electrodes of the circuit substrate. Thereafter, the light-emitting diode wafer is placed on the solder balls in a flip chip manner to electrically connect the light-emitting diode wafer and the circuit substrate. The t-drain of the light-emitting diode chip is electrically connected to the positive electrode, and the N-pole and the negative electrode of the light-emitting diode chip are electrically connected. After that, the LED chip and the circuit 6 are pressed together.

Claims (1)

)正本; 十、申請專利範圍: h種發光二極體的封裝方法,包含: 形成至少二銲球分別於—電路基板上之-正極和-負 極上; Θ 以覆晶的方式放置一發光二極體晶片於該些銲球之 上X電生連接該發光二極體晶片與該電路基板,其中該 發光二極體晶片之- P極與該正極電性連接,該發光二極 鲁體晶片之一 N極與該負極電性連接; 壓δ該發光二極體晶片與該電路基板;以及 用一雷射依一平行該電路基板之方向切除該發光二極 體晶片之一基材。 2.如申請專利範圍第1項所述之發光二極體的封襞方 法,其中形成該銲球的方法為電鍍法或印刷法。 鲁 3·如申請專利範圍第1項所述之發光二極體的封裝方 法,其中壓合該發光二極體與該電路基板的方式為熱壓合。 4. 如申請專利範圍第1項所述之發光二極體的封骏方 法,其中壓合該發光二極體與該電路基板的方式為超音波 壓合。 5. 如申請專利範圍第1項所述之發光二極體的封駿方 法’其中該雷射切割所用的功率約為100 — 4000瓦。 12 、6.如中請專利範圍帛1項所述之發光二極體的封裝方 法其中該雷射的頻率約為50〜500kHZ。 、7·如中請專利範圍第1項所述之發光二極體的封裝方 法,、中該雷射為二氧化碳雷射、Nd:YAG雷射、Nd:YV〇4 雷射或準分子雷射。 8. 種發光二極體的封裝結構,其係利用如申請專利範 圍第1項至第7項之任一者所述的方法製成者,包含: 一電路基板; 至少二焊墊,位於該電路基板之上,包含一正極和一 負極; 至少二銲球;以及 沒有基材之一發光二極體晶片,該發光二極體晶片具 有一 P極和一 N極,該些銲球位於該些焊墊與該發光二極 體晶片間,用以電連接該發光二極體晶片與該電路基板, 其中該發光一極體晶片之一 P極與該正極電性連接,該發 光二極體晶片之一N極與該負極電性連接。 9. 如申請專利範圍第8項所述之發光二極體的封裂結 構’其中該電路基板的材質為銀、銅、銅合金、銅銀合金、 鋁、鋁合金、陶瓷材料或印刷電路板。 13 1326921 10.如申請專利範圍第8項所述之發光二極體的封裝 結構’其中該電路基板的材質為陶瓷材料。 Π·如申請專利範圍第8項所述之發光二極體的封裝 結構,其中該電路基板的材質為表面鍍金或銀的金屬材料。 12·如申請專利範圍第8項所述之發光二極體的封裝 _ 、、’。構’其中该銲塾的材質為金、銀、銘、翻或把。 13·如申請專利範圍第8項所述之發光二極體的封裝 結構,其中該銲球的材質為金、銀、錫、金錫合金、銀膠 或奈米碳管膠。 14.如申請專利範圍第8項所述之發光二極體的封裝 結構,其中該發光二極體晶片為一雷射發光二極體晶片。 15·如申請專利範圍第8項所述之發光二極體的封裝 結構,其中發光二極體晶片為一高功率發光二極體晶片。 14Original copy; X. Patent application scope: The packaging method of the h-type light-emitting diode comprises: forming at least two solder balls on the positive electrode and the negative electrode on the circuit substrate; Θ placing a light-emitting two in a flip chip manner The polar body wafer is electrically connected to the light emitting diode chip and the circuit substrate on the solder balls, wherein the P pole of the light emitting diode chip is electrically connected to the positive electrode, and the light emitting diode chip is electrically connected One of the N poles is electrically connected to the negative electrode; the δ is printed on the LED substrate and the circuit substrate; and a substrate of the LED chip is cut by a laser in a direction parallel to the circuit substrate. 2. The method of sealing a light-emitting diode according to claim 1, wherein the method of forming the solder ball is electroplating or printing. The method of encapsulating a light-emitting diode according to claim 1, wherein the method of pressing the light-emitting diode and the circuit substrate is thermocompression bonding. 4. The method of sealing a light-emitting diode according to claim 1, wherein the manner in which the light-emitting diode and the circuit substrate are pressed is ultrasonically pressed. 5. The method of sealing a light-emitting diode according to claim 1, wherein the laser cutting power is about 100-4000 watts. 12. The method of encapsulating a light-emitting diode according to claim 1, wherein the frequency of the laser is about 50 to 500 kHz. 7. The method of encapsulating a light-emitting diode according to claim 1, wherein the laser is a carbon dioxide laser, a Nd:YAG laser, a Nd:YV〇4 laser or a pseudo-molecular laser. . A package structure of a light-emitting diode, which is produced by the method according to any one of claims 1 to 7, comprising: a circuit substrate; at least two pads located at the a circuit board comprising a positive electrode and a negative electrode; at least two solder balls; and a light-emitting diode chip without a substrate, the light-emitting diode chip having a P-pole and an N-pole, wherein the solder balls are located The light-emitting diode and the light-emitting diode are electrically connected to the light-emitting diode chip and the circuit substrate, wherein the light-emitting diode is electrically connected to the positive electrode, and the light-emitting diode One of the N poles of the wafer is electrically connected to the negative electrode. 9. The cracking structure of the light-emitting diode according to claim 8, wherein the circuit substrate is made of silver, copper, copper alloy, copper-silver alloy, aluminum, aluminum alloy, ceramic material or printed circuit board. . 13 1326921 10. The package structure of the light-emitting diode according to claim 8, wherein the material of the circuit substrate is a ceramic material. The package structure of the light-emitting diode according to claim 8, wherein the circuit substrate is made of a metal material plated with gold or silver. 12. The package _, , ' of the light-emitting diode according to item 8 of the patent application. The material of the soldering iron is gold, silver, inscription, turn or handle. 13. The package structure of the light-emitting diode according to claim 8, wherein the solder ball is made of gold, silver, tin, gold tin alloy, silver glue or nano carbon tube glue. 14. The package structure of a light-emitting diode according to claim 8, wherein the light-emitting diode chip is a laser light-emitting diode chip. The package structure of the light-emitting diode according to claim 8, wherein the light-emitting diode chip is a high-power light-emitting diode chip. 14
TW95122358A 2006-06-21 2006-06-21 A package method of a light-emitting diode and a structure thereof TWI326921B (en)

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TWI326921B true TWI326921B (en) 2010-07-01

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