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TWI309207B - - Google Patents

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TWI309207B
TWI309207B TW95128069A TW95128069A TWI309207B TW I309207 B TWI309207 B TW I309207B TW 95128069 A TW95128069 A TW 95128069A TW 95128069 A TW95128069 A TW 95128069A TW I309207 B TWI309207 B TW I309207B
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Taiwan
Prior art keywords
magnetic
electromagnetic brake
electromagnet
eddy current
brake system
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TW95128069A
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Chinese (zh)
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TW200808583A (en
Inventor
Yu Yu Chen
Original Assignee
Yu Yu Chen
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Publication of TWI309207B publication Critical patent/TWI309207B/zh

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Description

1309207 兩端不等距的對應關係,會造成其磁阻尼的大小調控並不明㈣ 是效果不彰,而且磁控狀態也會呈現不穩以問題,故僅能用於 較低價位或不重視精確性的谨叙哭从 、 料性料動4,如台彎專利第G59007號 所述。 若將其手動操作方式改為以電動 电籾扠制方式時,就必須要由外 σΡ引入電源來供給電動之|鹿無拖技 尾動之驅動機構使用’造成其裝置位置被限制 在有電源的地方,繼時將造点垃 如 肝、成接電上的麻煩與不便,甚至會浪費 空間之使用’而造成運動器材艚 籾W何體積龐大,導致外觀設計不佳, 台灣專利第077857號。 、 另-種電磁式制動結構,係可得到較精確的阻力數 一較佳的設計。作是雷磁+•沾φ 4 為 仁疋電磁式的電磁鐵需要高電流的激磁,使 要大的發電’係必浪費其電量。而當溫度太高時,磁控狀態也會 呈現不穩定。並且電磁式的制動結構複雜,需要付出更高的成本。 又如圖一所示的美國發明專 乃寻利US 5,71!,404號及圖二的 卟6,58卜731號,且此制 双兩有強大磁場強度才能直 接對此飛輪產生制動力,所 力所以,内部發電的結構,包括··發電線 圈、矽鋼片,以及磁鐵等,冑 6义肩1 2 3又汁於鑄鐵飛輪之内部外圍處, 造成體積龐大、材料诸太极 6 1 成本增加,且因此設計制㈣分係靠近飛輪 轴〜位置,所以當高度運 2 得予會產生阿功率,制動部位會 溫,不易散發。 因此’如何得到更為良 3 好的電磁制動系統,乃業界普遍的問 題。本案發明人有鏜於習知問題 、的 \久所天乃亟思加以研究,中能 1309207 構思一良善解決方案,期能提供業界更為方便實用的產品。 【發明内容】 本發明之主要目的係提供一種渦流電磁制動系統,其構造簡 早、性能穩定、體積輕巧,並可依不同之運動量來自動調整負載 之大小,且可自供動力機構以及操作面板之電力,使其能夠提升 產量、降低成本的一種健身車之迴授電力的制動構造。1309207 The correspondence between the two ends is not equal, which will cause the size of the magnetic damping to be unclear. (4) The effect is not good, and the magnetic control state will be unstable. Therefore, it can only be used for lower price or not. The accuracy of the cries is from the material, and the material is moving 4, as described in Taiwan Patent No. G59007. If the manual operation mode is changed to the electric electric fork system, it is necessary to introduce the power supply from the external σΡ to supply the electric motor. The deer has no driving mechanism to use the drive mechanism to cause the device position to be limited to the power supply. The place will continue to create troubles and inconveniences such as liver and electricity, and even waste the use of space, resulting in a huge size of sports equipment, resulting in poor design, Taiwan Patent No. 077857 . Another type of electromagnetic brake structure is a better design that can obtain a more accurate resistance. It is the magnetic flux of the mine + the dip φ 4 is the electromagnet of the Renmin electromagnetic type, which requires high-current excitation, so that the large power generation must waste its power. When the temperature is too high, the magnetron state will also be unstable. And the electromagnetic brake structure is complicated and requires higher cost. Also, the American invention shown in Figure 1 is for US 5,71!, No. 404 and Figure 6, No. 6, No. 731, and that the two systems have strong magnetic field strength to directly generate braking force on the flywheel. Therefore, the internal power generation structure, including · power generation coils, silicon steel sheets, and magnets, etc., 胄6 shoulders 1 2 3 and juice on the inner periphery of the cast iron flywheel, resulting in a large volume, material taiji 6 1 cost Increase, and therefore the design system (4) is close to the flywheel shaft ~ position, so when the height is 2, the power will be generated, the braking part will be warm and not easy to dissipate. Therefore, how to get a better 3 electromagnetic brake system is a common problem in the industry. The inventor of this case is ignorant of the well-known problems, and the long-term experience is to study. Zhongneng 1309207 conceives a good solution, which can provide more convenient and practical products in the industry. SUMMARY OF THE INVENTION The main object of the present invention is to provide an eddy current electromagnetic brake system, which has a short structure, stable performance, and compact size, and can automatically adjust the load according to different amounts of motion, and can be self-powered and operated panel. Electric power, which can increase the output and reduce the cost of a brake structure for the feedback power of an exercise bike.

為達上述之目白勺,使其能肖自供迴授電力,在禱鐵飛輪上至 少具有一轉子、一永久磁鐵、環繞在永久磁鐵外圍的矽鋼片做為 定子、纏繞在矽鋼片上一或多組磁場線圈;該轉子中心軸的外緣 設有偶數個N、S極性交錯排列成環狀的永久磁鐵,在定子上並 設有一或多組發電線圈,當轉子轉動時會與發電線圈相互作用, 產生電動勢,亦即形成一交流電發電,再經過整流濾波後,成為 直流電經過權位控制器來控制電磁制動器,加人電磁财控制扭 力強弱,以此做段數設定及選擇,以四個控制位元為命),用權位 控制器控制後產生2的四次方等於16的段數選擇,也就是*個 位元最大有16種強度的等級;另外由於控制強度的等級越大, 電磁鐵與鑄鐵飛輪間的渦流也越大,渦流越大,扭力也越大,阻 力也相對增加’·應用在腳踏運動器材就是負載增加,腳踏的程度 會相對較吃力,運動效果會更明顯。 將非導磁性金屬板或環部份放置於E型電磁鐵接觸面或门 型電磁鐵的凹槽t間處,會產生更大的涡流,因為此非導磁性金 7 13〇92〇7 屬板或環會與電磁鐵產生斥力,嗜 、 吓刀讓屑流增強,因此有必要將非導 磁性金屬板或環加入此系統中,如 …、此非導磁性金屬板或環,電 磁鐵只能用空氣做為介質,產生 座生的渦流相對來說較小。 由於本系統為渦流電磁式制動έ . 刺動系統,所以在相同扭力值之條 •件下,此發電及制動控制電路,不需 个而徒供大量電壓及電流給電磁 内部,形 .制動元件,所以電路簡單且體積小,$ & i 償】,可安裝於鑄鐵飛輪 成一體結構。 【實施方式】 錄詳述本發明構造,使用及其特徵如下. 請參閱圖三所示,用腳踏方式本 Λ去轉動轉子中心軸12與鑄鐵 飛輪11’其間永久磁鐵13與定子矽鋼片 ,鋼月15間產生感應電動勢, 而發電線圈14纏繞在矽鋼片15 μ 甘 調乃ib上,其間如增加發電線圈的數 目’則感應電流會增大,並同時佶雷讲媒,e t ^ 于便電磁鐵1 6與非導磁性銅環j 7 間產生渴流效應’感應電流越大,加_ 士 &歧 喝人扭力也隨之增加,渦流也就越 大,另外以PCB控制板18去控制雷磁雜改电 利冤磁鐵強度,PCB控制板18的 構造分析如圖四所示。 如圖四方塊圖所示,當三组於雷蝻囤 心電線圈14所產生的感應交流In order to achieve the above purpose, it is capable of self-supplied power, and has at least one rotor, one permanent magnet, a silicon steel sheet surrounding the permanent magnet as a stator, and one or more sets wound on the silicon steel sheet on the prayer iron flywheel. a magnetic field coil; an outer edge of the central axis of the rotor is provided with an even number of permanent magnets in which the N and S polarities are alternately arranged in a ring shape, and one or more sets of power generating coils are arranged on the stator, and interact with the power generating coil when the rotor rotates. The electromotive force is generated, that is, an alternating current power generation is formed, and after rectification and filtering, the direct current is controlled by the weight controller to control the electromagnetic brake, and the electromagnetic power control torque is added, thereby setting and selecting the number of segments, and four control bits are used. For life, the control of the weight controller produces 2 segments equal to 16 segments, that is, *bits have a maximum of 16 strength levels; in addition, due to the higher level of control strength, electromagnets and cast iron The eddy current between the flywheels is also larger, the larger the eddy current is, the larger the torque is, and the more the resistance is increased. · The application in the pedal sports equipment is the load increase, the pedaling process Will be relatively difficult, their effect will be more obvious. Placing a non-magnetic metal plate or ring portion between the E-type electromagnet contact surface or the groove t of the gate-type electromagnet produces a larger eddy current because the non-magnetic gold 7 13〇92〇7 belongs to the genus The plate or ring will generate a repulsive force with the electromagnet, and the blade will increase the chip flow. Therefore, it is necessary to add a non-magnetic metal plate or ring to the system, such as..., this non-magnetic metal plate or ring, the electromagnet only Air can be used as a medium, and the generated eddy current is relatively small. Since the system is a eddy current electromagnetic brake. The spur system, so under the same torque value, the power generation and braking control circuit does not need to supply a large amount of voltage and current to the electromagnetic interior. , so the circuit is simple and small, $ & i compensation, can be installed in a cast iron flywheel into a single structure. [Embodiment] The structure of the present invention is described in detail, and the use and characteristics thereof are as follows. Referring to FIG. 3, the permanent magnet 13 and the stator silicon steel piece between the rotor central shaft 12 and the cast iron flywheel 11' are rotated by the foot pedal. Inductive electromotive force is generated in the steel month 15 , and the power generating coil 14 is wound around the 15 μg of the silicon steel sheet, and the number of generating coils increases, so that the induced current increases, and at the same time, the thundering medium, et ^ There is a thirst effect between the electromagnet 16 and the non-magnetic copper ring j 7 'The larger the induced current, the more the torque is added, the more the eddy current is, and the more the PCB control board 18 goes. Controlling the strength of the lightning magnetic modified 电 magnet, the structural analysis of the PCB control board 18 is shown in Figure 4. As shown in the block diagram of Figure 4, when three sets of induction AC generated by the Thunder ECG coil 14

電流經過一電源整合電路22,整汽屮办你★ a L 登流出來後濾波成直流電’再輸 出至權位控制器23,做-電流二進位的數位轉換,來達成對電 流的權位控制,且同時控制電磁制動器24的電場強度,並可做 一 8段的段位設定與選擇25,可用強弱控制鍵26做控制;或可 8 1309207 圖’將可進一步瞭解本發明之技術内容及其目的功效;有關該實 施例之附圖為: 圖一為習知美國專利US 5,Π 1,404號的結構參考例圖; 圖二為習知美國專利US 6’ 58卜731號的結構參考例圖; 圖三為本發明的正面圖; 圖四為本發明發電及制動部分的方塊圖;The current passes through a power integration circuit 22, and the whole engine handles you ★ a L is filtered out and then filtered into DC power and then output to the weight controller 23 to do the digital binary conversion of the current binary to achieve the weight control of the current, and At the same time, the electric field strength of the electromagnetic brake 24 is controlled, and an 8-segment segment setting and selection 25 can be performed, and the strong and weak control button 26 can be used for control; or 8 1309207 can be further understood to understand the technical content of the present invention and its purpose; BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a structural reference example of a conventional US patent US 5, No. 1,404; FIG. 2 is a structural reference example of a conventional US patent US 6 '58 731; Figure 3 is a front view of the present invention; Figure 4 is a block diagram of the power generation and braking portion of the present invention;

圖五為本發明中PWM閉道控制器的波形圖 圖六為本發明的立體組合圖 圖七為本發明的立體組合圖 圖八為本發明的立體組合圖 圖九為本發明的立體組合圖 圖十為E型電磁鐵結構圖; 圖十一為Π型電磁鐵結構圖。 •【主要元件符號說明】 11 鑄鐵飛輪 12 中心軸 13 永久磁鐵 14 發電線圈 15 矽鋼片 16 E型電磁鐵 17 非導磁性銅環 18 PCB控制板 21 PWM控制器 22 電源整合電路 23 權位控制器 24 電磁控制器 25 16段數控制與選擇模組 26 強弱控制鍵 10 1309207 27 鑄鐵飛輪 28 29 门型電磁鐵 30 非導磁性銅板 凹槽Figure 5 is a perspective view of the PWM closed-loop controller of the present invention. Figure 6 is a perspective assembled view of the present invention. Figure 7 is a perspective assembled view of the present invention. Figure 8 is a perspective assembled view of the present invention. Figure 10 is a structural view of an E-type electromagnet; Figure 11 is a structural view of a Π-type electromagnet. • [Main component symbol description] 11 Cast iron flywheel 12 Center shaft 13 Permanent magnet 14 Power generation coil 15 Tantalum steel sheet 16 E-type electromagnet 17 Non-magnetic magnetic copper ring 18 PCB control board 21 PWM controller 22 Power integration circuit 23 Weight controller 24 Electromagnetic controller 25 16 segment number control and selection module 26 strong and weak control button 10 1309207 27 cast iron flywheel 28 29 door type electromagnet 30 non-magnetic magnetic copper plate groove

1111

Claims (1)

1309207 申請專利範圍: .一種渦流電磁制動系統,其包括有: 一鑄鐵飛輪,其具有中心軸承; 一永久磁鐵’係裝置在該中心軸承上. 一發電線圈’係繞設在該永久磁鐵的外部; -非導磁性金屬環,促進渦流增加的裝置,係裝置於鑄鐵 飛輪與電磁制動器中間,且在鑄鐵飛輪上與其同轴心; 一電磁鐵,為此系統的電磁制動器; -電源整合電路,將轉子與定子間的感應電動勢產生的交 流電做整流濾波為直流電; 一權位控制器,為一 D / A轉振哭,脾®、*分 ^ ff佚將電流依二進位轉換做 一強弱段數的設定與選擇; 操縱做運動強度的調整,設定 一儀表介面模組,為人為可 與選擇。 2.如申凊專利範圍第!項所述之渦流電磁制動系統,其中該 非導磁性金屬環為紹、銅等非導磁性的金屬材質。 3· 士申'^專利圍第1項所述之渦流電磁制動系統,其中該 &電、、圈為、一或二組’線圈數越多,發電量越大,感 μ電越大則電磁鐵與非導磁性銅環間的渦流也越大, 阻力也越大。 4.如申明專利圍第!項所述之渦流電磁制動系統,其中該 非導磁ί!鋼&改變為板狀等方便電磁鐵去作用的形狀。 12 1309207 5·如申請專利範圍第μ所述之渦流電磁制動系統,其中該 電磁鐵為Ε型電磁鐵。 I 6·如巾請專利項所狀錢電磁制動系統,其中該 •電磁鐵為Π型電磁鐵。 7.如申請專利範圍第5項所述之錢電磁制動系統,且中該 E型電磁鐵在鑄鐵飛輪外圍時,採貼近式去靠近在禱鐵飛 輪外圍的非導磁鋁環或鋼環。 # 8.如中請專利範圍第5項所述之渦流電磁制動系統,其中該 E型電磁鐵在鑄鐵飛輪内圈時,採貼近式去靠近在禱鐵飛 輪内圈的非導磁鋁環或銅環。 9·如申請專利範圍第6項所述之渦流電磁制動系統,其中該 门型電磁鐵在鑄鐵飛輪外圍時,採將非導磁性銘板或銅板 置於门型電磁鐵的凹槽中,且此非導磁性紹板或銅板凸出 禱鐵飛輪外緣,方便门型電磁鐵與非導磁性銘板或銅板作 • 用。 10. 如申明專利範圍第6項所述之渦流電磁制動系統,其中 該门型電磁鐵在鑄鐵飛輪内圈時,採將非導磁性鋁板或銅 板置於η型電磁鐵的凹槽中,且此非導磁性紹板或銅板凸 出禱鐵飛輪内緣,方便门型電磁鐵與非導磁性铭板或銅板 作用。 11. 如申請專利範圍帛3項所述之渦流電磁制動系統,其中 該感應電流為交流電需經過一電源整合電路,整流濾波為 13 1309207 直流電。 12.广申:專利範圍第u項所述之渦流電磁制動系統,其中 5玄直流電經過—權位控制器,用二進位轉換為數位信號, 可控制電磁鐵的電場強弱與儀表介面模組的段數設定及 選擇。 13 ·如申睛專利範圍第1}項所述之渦流電磁制動系統,經由 儀表板的段數選擇控制直流經過脈波寬度控制器,改變脈 波寬度大小,而可控制制動電磁鐵的電場強度。1309207 Patent application scope: An eddy current electromagnetic brake system comprising: a cast iron flywheel having a center bearing; a permanent magnet 'on the central bearing. A power generating coil' is wound around the permanent magnet - a non-magnetic metal ring, a device that promotes the increase of eddy current, is placed between the cast iron flywheel and the electromagnetic brake, and is coaxial with the cast iron flywheel; an electromagnet, the electromagnetic brake of the system; - power integration circuit, The alternating current generated by the induced electromotive force between the rotor and the stator is rectified and filtered into direct current; a weight controller is used for a D/A to oscillate, and the spleen®, *minute^ ff佚 converts the current into a strong weak segment according to the binary conversion The setting and selection; manipulation to adjust the exercise intensity, set a meter interface module, for human choice and choice. 2. For example, the scope of the patent application! The eddy current electromagnetic brake system of the present invention, wherein the non-magnetic metal ring is made of a non-magnetic metal material such as shovel or copper. 3. The eddy current electromagnetic brake system described in Item 1 of the patent application, in which the & electric, circle, or one or two sets of 'the number of coils, the greater the amount of power generation, the greater the sense of electricity The larger the eddy current between the electromagnet and the non-magnetic copper ring, the greater the resistance. 4. If you declare the patent circumference! The eddy current electromagnetic brake system described in the item, wherein the non-magnetic magnetic steel & is changed to a shape such as a plate shape to facilitate the action of the electromagnet. 12 1309207 5. The eddy current electromagnetic brake system of claim 19, wherein the electromagnet is a Ε-type electromagnet. I 6· For example, please refer to the patented electromagnetic brake system, where the electromagnet is a Π-type electromagnet. 7. The electromagnetic brake system of claim 5, wherein the E-type electromagnet is placed on the periphery of the cast iron flywheel, and is placed close to the non-magnetic magnetic ring or steel ring at the periphery of the iron flywheel. # 8. The eddy current electromagnetic brake system according to claim 5, wherein the E-type electromagnet is in close proximity to the non-magnetic magnetic aluminum ring of the inner ring of the prayer iron flywheel when the inner ring of the cast iron flywheel is Copper ring. 9. The eddy current electromagnetic brake system according to claim 6, wherein the gate type electromagnet is placed in a recess of the cast iron flywheel, and the non-magnetic magnetic nameplate or the copper plate is placed in the groove of the gate type electromagnet, and the The non-magnetic magnetic plate or copper plate protrudes from the outer edge of the prayer iron flywheel, which is convenient for the door type electromagnet and the non-magnetic magnetic name plate or copper plate. 10. The eddy current electromagnetic brake system according to claim 6, wherein the gate type electromagnet is placed in the inner ring of the cast iron flywheel, and the non-magnetic magnetic aluminum plate or the copper plate is placed in the groove of the n-type electromagnet, and The non-magnetic magnetic plate or copper plate protrudes from the inner edge of the prayer iron flywheel, facilitating the action of the gate type electromagnet and the non-magnetic magnetic nameplate or the copper plate. 11. For example, the eddy current electromagnetic brake system described in claim 3, wherein the induced current is an alternating current through a power integration circuit, and the rectification filter is 13 1309207 direct current. 12. Guangshen: The eddy current electromagnetic brake system described in the scope of patent [5], wherein 5 Xuan DC power is converted into a digital signal by a binary controller through a binary controller, which can control the electric field strength of the electromagnet and the segment of the instrument interface module. Number setting and selection. 13 · The eddy current electromagnetic brake system described in item 1 of the scope of the patent application controls the DC through the pulse width controller via the number of segments of the instrument panel to change the pulse width and control the electric field strength of the brake electromagnet. . 14 b年”月"作修I更)正:: 1309207 - 七、指定代表圖: (一) 本案指定代表圖為:第(三)圖。 (二) 本代表圖之元件符號簡單說明:14 b years "month" and "work for I" are:: 1309207 - VII. Designated representative map: (1) The representative representative of the case is: (3). (2) The symbol of the representative figure is simple: 11 鑄鐵飛輪 12 中心軸 13 永久磁鐵 14 發電線圈 15 矽鋼片 16 電磁鐵 17 非導磁性銅環 18. 發電及制動電路 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式:11 Cast iron flywheel 12 Center shaft 13 Permanent magnet 14 Power generation coil 15 Steel plate 16 Electromagnet 17 Non-magnetic copper ring 18. Power generation and braking circuit 8. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention:
TW95128069A 2006-08-01 2006-08-01 Vortex electromagnetic braking system TW200808583A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI688421B (en) * 2019-06-20 2020-03-21 昌祐科技國際股份有限公司 Internal magnetic resistance system for fitness equipment

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113576852A (en) * 2021-08-13 2021-11-02 浙江益恒悦医疗科技有限公司 Braking device, wheel body assembly and walking aid
CN116691619B (en) * 2022-02-28 2025-02-11 比亚迪股份有限公司 Braking method and braking device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI688421B (en) * 2019-06-20 2020-03-21 昌祐科技國際股份有限公司 Internal magnetic resistance system for fitness equipment

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