TWI396306B - Gallium nitride based light emitting diode structure and its making method - Google Patents
Gallium nitride based light emitting diode structure and its making method Download PDFInfo
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本發明係一種有關於氮化鎵系發光二極體結構及其製作方法之技術領域,尤指一種於發光層之前加入一介面阻隔層結構之高發光效率之氮化鎵系發光二極體及其製作方法。The present invention relates to a technical field of a gallium nitride-based light-emitting diode structure and a manufacturing method thereof, and more particularly to a gallium nitride-based light-emitting diode having a high light-emitting efficiency and an interface barrier layer structure before a light-emitting layer. Its production method.
氮化鎵系發光二極體元件之結構如第一圖所示,係包含一藍寶石基板(10)、一氮化鎵緩衝層(11)、一n型摻雜氮化鎵歐姆接觸層(12)、一氮化銦鎵發光層(13)、一p型摻雜氮化鎵層(14)。接著,經由黃光及蝕刻製程,除去部份之n型摻雜氮化鎵歐姆接觸層(12)、氮化銦鎵發光層(13)及p型摻雜氮化鎵層(14)而露出部份之n型摻雜氮化鎵歐姆接觸層(12)之表面,此道製程步驟一般稱為MESA製程。另,形成一透明導電層(transparent conductive layer)(15)於該p型摻雜氮化鎵接觸層(14)之上;及一p型金屬電極(16)位於該透明導電層(15)之上,一n型金屬電極(17)則位於該n型摻雜氮化鎵歐姆接觸層(12)之表面上,形成所謂傳統的氮化鎵系發光二極體橫向電極結構。The structure of the gallium nitride-based light-emitting diode element is as shown in the first figure, and includes a sapphire substrate (10), a gallium nitride buffer layer (11), and an n-type doped gallium nitride ohmic contact layer (12). An indium gallium nitride light emitting layer (13), a p-type doped gallium nitride layer (14). Then, a portion of the n-type doped gallium nitride ohmic contact layer (12), the indium gallium nitride light-emitting layer (13), and the p-type doped gallium nitride layer (14) are removed by a yellow light and an etching process to be exposed. Part of the n-doped GaN ohmic contact layer (12) surface, this process is generally referred to as the MESA process. In addition, a transparent conductive layer (15) is formed on the p-type doped gallium nitride contact layer (14); and a p-type metal electrode (16) is located in the transparent conductive layer (15). Upper, an n-type metal electrode (17) is located on the surface of the n-type doped gallium nitride ohmic contact layer (12) to form a so-called conventional gallium nitride-based light-emitting diode lateral electrode structure.
根據習知之技術,為了提升傳統之氮化鎵系發光二極體結構的發光效率,美國專利第6153894號曾揭示一種具有超晶格堆疊結構用以增進磊晶薄膜之品質進而提升發光效率之氮化鎵系發光二極體元件之結構。請參閱第二圖所示,其結構示意圖係包含一藍寶石基板(20)、一氮化鎵緩衝層(21)、一n型摻雜氮化鎵歐姆接觸層(22)、一n型摻雜氮化鋁銦鎵超晶格堆疊結構(23)、一氮化銦鎵發光層(24)、一p型摻雜氮化鎵層(25)、一透明導電層(26)、一p型金屬電極(27)、一n型金屬電極(28)。其中,該n型摻雜氮化鋁銦鎵超晶格堆疊結構(23)係由不同厚度及組成之多層氮化鋁銦鎵所構成,該厚度差小於或等於50。In order to improve the luminous efficiency of a conventional gallium nitride-based light-emitting diode structure according to the prior art, U.S. Patent No. 6,153,894 discloses a nitrogen-containing stacked structure for enhancing the quality of an epitaxial film and improving the luminous efficiency of nitrogen. The structure of a gallium-based light-emitting diode element. Referring to the second figure, the schematic diagram includes a sapphire substrate (20), a gallium nitride buffer layer (21), an n-type doped gallium nitride ohmic contact layer (22), and an n-type doping. Aluminum indium gallium nitride superlattice stacked structure (23), an indium gallium nitride light emitting layer (24), a p-type doped gallium nitride layer (25), a transparent conductive layer (26), a p-type metal Electrode (27), an n-type metal electrode (28). The n-type doped aluminum indium gallium superlattice stack structure (23) is composed of a plurality of layers of aluminum indium gallium nitride of different thicknesses and compositions, and the difference in thickness is less than or equal to 50. .
又,請參閱第三圖所示,係美國專利第6861663號所揭示之另一種提升發光效率之氮化鎵系發光二極體元件之結構示意圖。其包含一藍寶石基板(30)、一氮化鎵緩衝層(31)、一n型摻雜氮化鎵歐姆接觸層(32)、一氮化銦鎵及一氮化鎵所組成之中間層結構(33)、一氮化銦鎵多重量子井發光層(34)、一p型摻雜氮化鋁鎵披覆層(35)、一p型氮化鎵歐姆接觸層(36)、一透明導電層(37)、一p型金屬電極(38)、一n型金屬電極(39)。其中,該中間層結構(33)係由一刻意不摻雜之氮化銦鎵層與一n型摻雜之氮化鎵層所構成,而且該n型摻雜之氮化鎵層之厚度最佳介於100~500且大於該氮化銦鎵多重量子井發光層(34)之障位層(barrier layer)厚度。Moreover, please refer to the third figure, which is a schematic structural view of another gallium nitride-based light-emitting diode element for improving luminous efficiency disclosed in U.S. Patent No. 6,861,663. The utility model comprises an intermediate layer structure composed of a sapphire substrate (30), a gallium nitride buffer layer (31), an n-type doped gallium nitride ohmic contact layer (32), an indium gallium nitride and a gallium nitride. (33), an indium gallium nitride multiple quantum well light emitting layer (34), a p-type doped aluminum gallium nitride coating layer (35), a p-type gallium nitride ohmic contact layer (36), a transparent conductive A layer (37), a p-type metal electrode (38), and an n-type metal electrode (39). Wherein, the intermediate layer structure (33) is composed of an intentionally undoped indium gallium nitride layer and an n-type doped gallium nitride layer, and the n-type doped gallium nitride layer has the most thickness Good between 100~500 And greater than the thickness of the barrier layer of the indium gallium nitride multiple quantum well light-emitting layer (34).
再者,請參閱第四圖所示,係美國專利第6881983號所揭示之另一種提升發光效率之氮化鎵系發光二極體元件之結構示意圖。其係包含一厚度週期性變化之氮化銦鎵多重量子井發光層(200)且形成於一n型摻雜氮化鎵層(100)之上。該n型摻雜氮化鎵層(100)係由一磊晶成長溫度介於1000~1050℃之n型摻雜氮化鎵層(100a)及一相對成長溫度介於880~920℃之n型摻雜氮化鎵層(100b)所組成,該多重量子井發光層(200)產生厚度週期性變化係由加入該低溫成長之n型摻雜氮化鎵層(100b)所產生,該n型摻雜氮化鎵層(100b)之較佳厚度約為1000。厚度週期性變化之氮化銦鎵多重量子井發光層(200)之優點係能夠避免注入載子被轉位缺陷(dislocation)所復合進而有效提升發光效率。然而,習用的發光二極體之發光效率仍相當有限,實有改良之必要。Furthermore, please refer to the fourth figure, which is a schematic structural diagram of another gallium nitride-based light-emitting diode element for improving luminous efficiency disclosed in U.S. Patent No. 688,1983. It comprises a thickness-periodically varying indium gallium nitride multi-quantum well light-emitting layer (200) and is formed over an n-doped gallium nitride layer (100). The n-type doped gallium nitride layer (100) is composed of an n-type doped gallium nitride layer (100a) having an epitaxial growth temperature of 1000 to 1050 ° C and a relative growth temperature of 880 to 920 ° C. The doped gallium nitride layer (100b) is formed by the multi-quantum well light-emitting layer (200) having a thickness variation periodically generated by adding the low-temperature grown n-type doped gallium nitride layer (100b). The preferred thickness of the doped gallium nitride layer (100b) is about 1000 . The advantage of the indium gallium nitride multiple quantum well light-emitting layer (200) whose thickness is periodically changed is that the injection carrier can be prevented from being compounded by the dislocation defect and the luminous efficiency can be effectively improved. However, the luminous efficiency of the conventional light-emitting diodes is still quite limited, and it is necessary to improve.
本發明之主要目的,在於提供一種高發光效率之氮化鎵系發光二極體結構,包含一介面隔離層,其係由至少一n型摻雜超晶格結構層與一n型摻雜氮化鎵層所組成,可有效降低非輻射複合中心密度,進而提升發光效率。The main object of the present invention is to provide a gallium nitride-based light-emitting diode structure having high luminous efficiency, comprising an interface isolation layer comprising at least one n-type doped superlattice structure layer and an n-type doped nitrogen The composition of the gallium layer can effectively reduce the density of the non-radiative recombination center, thereby improving the luminous efficiency.
本發明之另一目的,在於提供一種高發光效率之氮化鎵系發光二極體結構,包含一介面隔離層,其係由至少一n型摻雜超晶格結構層與一n型摻雜氮化鎵層所組成,且位於發光層之下方。Another object of the present invention is to provide a gallium nitride-based light-emitting diode structure having high light-emitting efficiency, comprising an interface isolation layer comprising at least one n-type doped superlattice structure layer and an n-type doping layer The gallium nitride layer is composed of and is located below the light-emitting layer.
本發明之另一目的,在於提供一種高發光效率之氮化鎵系發光二極體結構,包括一基板、一低溫氮化鎵緩衝層、一非摻雜型氮化鎵層、一n型摻雜氮化鎵及氮化鋁鎵超晶格結構層、一n型摻雜氮化鎵歐姆接觸層、一n型摻雜氮化鎵及氮化鋁鎵超晶格結構層、一n型摻雜氮化鎵層、一發光層、一p型摻雜氮化鎵及氮化鋁鎵超晶格結構層,一p型摻雜氮化鎵歐姆接觸層。透過該n型摻雜超晶格結構及n型摻雜氮化鎵層所形成之隔離非輻射複合作用,進而增加其內部之量子效率。Another object of the present invention is to provide a gallium nitride-based light-emitting diode structure with high luminous efficiency, comprising a substrate, a low-temperature gallium nitride buffer layer, an undoped gallium nitride layer, and an n-type doping. A gallium nitride and aluminum gallium nitride superlattice structure layer, an n-type doped gallium nitride ohmic contact layer, an n-type doped gallium nitride and an aluminum gallium nitride superlattice structure layer, an n-type doping a hetero-GaN layer, a light-emitting layer, a p-type doped gallium nitride and an aluminum gallium nitride superlattice structure layer, and a p-type doped gallium nitride ohmic contact layer. The isolated non-radiative recombination formed by the n-type doped superlattice structure and the n-type doped gallium nitride layer increases the quantum efficiency of the interior.
再者,本發明主要係提供一種氮化鎵系發光二極體結構及其製作方法,係包括一基板;至少一氮化鎵系層,其係位於該基板之上方;於該氮化鎵系層之上方,依序形成一n型氮化鎵系超晶格結構與n型氮化鎵系層所組成之介面隔離結構及一氮化鎵系發光層;一p型氮化鎵系層,其係形成於該氮化鎵系發光層之上方。本發明係藉由降低溫度及調整磊晶反應腔環境,於純氮氣且低溫下,磊晶成長該介面隔離結構及該發光層,進而達到提升輻射復合之效率。Furthermore, the present invention mainly provides a gallium nitride-based light-emitting diode structure and a method for fabricating the same, comprising: a substrate; at least one gallium nitride layer disposed above the substrate; and the gallium nitride system Above the layer, an interface isolation structure composed of an n-type gallium nitride-based superlattice structure and an n-type gallium nitride layer and a gallium nitride-based light-emitting layer are sequentially formed; a p-type gallium nitride layer, It is formed above the gallium nitride-based light-emitting layer. In the invention, by lowering the temperature and adjusting the environment of the epitaxial reaction chamber, the interface isolation structure and the luminescent layer are epitaxially grown under pure nitrogen and low temperature, thereby improving the efficiency of the radiation recombination.
此外,本發明主要係提供一種氮化鎵系發光二極體結構,係包括:一基板、至少一氮化鎵系層、一發光層、一p型氮化鎵系層與至少一隔離層。其中,該氮化鎵系層係位於該基板之上方;該發光層係位於該氮化鎵系層之上方;該p型氮化鎵系層係位於該發光層之上方;該隔離層係介於該氮化鎵系層與該發光層之間。In addition, the present invention mainly provides a gallium nitride-based light-emitting diode structure, comprising: a substrate, at least one gallium nitride layer, a light-emitting layer, a p-type gallium nitride layer and at least one isolation layer. Wherein the gallium nitride layer is located above the substrate; the light emitting layer is located above the gallium nitride layer; the p-type gallium nitride layer is located above the light emitting layer; Between the gallium nitride layer and the light emitting layer.
其中,該隔離層係由一n型氮化鎵系超晶格結構與一n型氮化鎵層堆疊所組成。The isolation layer is composed of an n-type gallium nitride-based superlattice structure and an n-type gallium nitride layer stack.
其中,該隔離層之磊晶成長溫度介於835℃~950℃。Wherein, the epitaxial growth temperature of the isolation layer is between 835 ° C and 950 ° C.
其中,該隔離層組成中之n型氮化鎵層之厚度小於1400。Wherein the thickness of the n-type gallium nitride layer in the composition of the isolation layer is less than 1400 .
其中,該隔離層組成中之n型氮化鎵系超晶格結構係由氮化鋁銦鎵層與氮化鎵層交互堆疊所組成。The n-type gallium nitride superlattice structure in the composition of the isolation layer is composed of an aluminum nitride indium gallium layer and a gallium nitride layer alternately stacked.
其中,該n型氮化鎵層之最佳厚度範圍介於300~1400。Wherein, the optimal thickness range of the n-type gallium nitride layer is 300 ~1400 .
其中,該n型氮化鎵系超晶格結構之厚度介於600~800。Wherein, the thickness of the n-type gallium nitride superlattice structure is between 600 ~800 .
其中,該n型氮化鎵系超晶格結構之氮化鋁銦鎵層,其鋁組成比例介於5%~10%。The aluminum nitride indium gallium layer of the n-type gallium nitride superlattice structure has an aluminum composition ratio of 5% to 10%.
其中,該n型氮化鎵系超晶格結構更包含一氮化銦鎵層接續於該氮化鎵層之後交互堆疊所組成。Wherein, the n-type gallium nitride-based superlattice structure further comprises an indium gallium nitride layer connected to the gallium nitride layer and then stacked alternately.
其中,該氮化銦鎵層之銦組成比例小於10%且厚度不大於15。Wherein, the indium gallium nitride layer has an indium composition ratio of less than 10% and a thickness of not more than 15 .
另外,本發明係提供一種氮化鎵系發光二極體結構,係包括:一基板、一氮化鎵系緩衝層、一第一n型氮化鎵系超晶格結構層、一第一n型氮化鎵系層、一第二n型氮化鎵系超晶格結構層、一第三n型氮化鎵系層、一發光層與一p型氮化鎵系層。其中,該氮化鎵系緩衝層係位於該基板之上方;該第一n型氮化鎵系超晶格結構層係位於該氮化鎵系緩衝層之上方;該第一n型氮化鎵系層係位於該第一n型氮化鎵系超晶格結構層之上方;該第二n型氮化鎵系超晶格結構層係位於該第一n型氮化鎵系層之上方;該第三n型氮化鎵系層係位於該第二n型氮化鎵系超晶格結構層之上方;該發光層係位於該第三n型氮化鎵系層之上方;該p型氮化鎵系層係位於該發光層之上方。In addition, the present invention provides a gallium nitride-based light-emitting diode structure, comprising: a substrate, a gallium nitride-based buffer layer, a first n-type gallium nitride-based superlattice structure layer, and a first n a gallium nitride based layer, a second n-type gallium nitride based superlattice structure layer, a third n-type gallium nitride based layer, a light emitting layer and a p-type gallium nitride based layer. Wherein the gallium nitride buffer layer is located above the substrate; the first n-type gallium nitride-based superlattice layer is located above the gallium nitride buffer layer; the first n-type gallium nitride The layer is located above the first n-type gallium nitride-based superlattice structure layer; the second n-type gallium nitride-based superlattice layer is located above the first n-type gallium nitride layer; The third n-type gallium nitride layer is located above the second n-type gallium nitride-based superlattice structure layer; the light-emitting layer is located above the third n-type gallium nitride layer; the p-type A gallium nitride layer is located above the light emitting layer.
其中,該第二n型氮化鎵系超晶格結構與第三n型氮化鎵層堆疊組成一介面隔離層。The second n-type gallium nitride-based superlattice structure and the third n-type gallium nitride layer are stacked to form an interface isolation layer.
其中,該p型氮化鎵系層係由一p型披覆層及一p型歐姆接觸層所組成。The p-type gallium nitride layer is composed of a p-type cladding layer and a p-type ohmic contact layer.
其中,該p型披覆層係由一p型氮化鎵系層所組成之超晶格結構。Wherein, the p-type cladding layer is a superlattice structure composed of a p-type gallium nitride layer.
再者,本發明係提供一種氮化鎵系發光二極體結構製作方法,係包括下列步驟:Furthermore, the present invention provides a method for fabricating a gallium nitride-based light-emitting diode structure, which comprises the following steps:
a.提供一基板;a. providing a substrate;
b.形成一氮化鎵系緩衝層於該基板之上方;b. forming a gallium nitride buffer layer above the substrate;
c.形成一第一n型氮化鎵系結構層於該氮化鎵系緩衝層之上方;c. forming a first n-type gallium nitride-based structural layer above the gallium nitride-based buffer layer;
d.中斷成長並降低磊晶成長溫度且同時轉換反應腔為純氮氣的環境;d. interrupting the growth and reducing the epitaxial growth temperature while simultaneously converting the reaction chamber to a pure nitrogen atmosphere;
e.形成一n型介面隔離層及一發光層於該第一n型氮化鎵系結構層之上方;以及,e. forming an n-type interface isolation layer and a light-emitting layer above the first n-type gallium nitride-based structural layer; and
f.中斷成長並加入氫氣以轉換反應腔為氮及氫氣混合的環境並形成一p型氮化鎵系層,該p型氮化鎵系層係位於該發光層之上方。f. interrupting the growth and adding hydrogen to convert the reaction chamber into a nitrogen and hydrogen mixed environment and forming a p-type gallium nitride layer, the p-type gallium nitride layer being above the light-emitting layer.
其中,該第一n型氮化鎵系結構層係於磊晶成長溫度介於980℃~1030℃所形成且該n型介面隔離層係於磊晶成長溫度介於835℃~950℃所形成。The first n-type gallium nitride-based structural layer is formed by an epitaxial growth temperature of 980 ° C to 1030 ° C and the n -type interface isolation layer is formed by an epitaxial growth temperature of 835 ° C to 950 ° C. .
其中,形成厚度介於600~800之超晶格結構,其係由鋁組成比例介於5%~10%之n型氮化鋁銦鎵層與n型氮化鎵層交互堆疊而成,之後,再形成一厚度介於300~1400之n型氮化鎵層,如此形成一n型介面隔離層以達到提升發光效率之功效。Where the thickness is between 600 ~800 The superlattice structure is formed by alternately stacking an n-type aluminum indium gallium nitride layer and an n-type gallium nitride layer with an aluminum composition ratio of 5% to 10%, and then forming a thickness of 300 ~1400 The n-type gallium nitride layer forms an n-type interface isolation layer to achieve the effect of improving luminous efficiency.
有關本發明所採用之技術、手段及其功效,茲舉較佳實施例並配合圖式詳細說明如后,相信本發明上述之目的、構造及其特徵,當可由之得一深入而具體的瞭解。The above-mentioned objects, structures and features of the present invention will be described in detail with reference to the preferred embodiments of the present invention. .
請參閱第五圖至第十圖所示,本發明係提供一種氮化鎵系發光二極體結構及其製作方法,首先,請參閱第五圖,其係為本發明之較佳參考例之發光二極體結構之剖面示意圖。該發光二極體結構主要係由一基板(40)、一低溫氮化鎵緩衝層(41)、一非摻雜型高溫氮化鎵層(42)、一n型摻雜型高溫氮化鎵歐姆接觸層(43)、一發光層(44)、一p型摻雜氮化鋁鎵披覆層(45)及一p型摻雜氮化鎵歐姆接觸層(46)所構成。其中,該基板(40)的材質係選自於藍寶石、碳化矽、氧化鋅、二硼化鋯、尖晶石、鎵酸鋰、鋁酸鋰、三氧化二鎵或矽材料之其中之一者。首先,在基板(40)之上以有機金屬氣相磊晶法形成厚度約250之低溫氮化鎵緩衝層(41)及厚度約1.2μm之非摻雜型高溫氮化鎵層(42)之後,接續氮化鎵層(42)之上磊晶形成一n型載子摻雜濃度約4xe+18 cm-3 之氮化鎵歐姆接觸層(43),其成長厚度約4μm,接著,形成一厚度約25之不含載子摻雜之氮化銦鎵量子井及厚度約125之氮化鎵位障層所組成之多重量子井發光層(44),當完成發光層(44)之磊晶成長後成長一厚度約400及p型載子摻雜濃度約8xe+19 cm-3 之氮化鋁鎵所組成之披覆層(45)及一厚度約2500及載子摻雜濃度約1xe+20 cm-3 之p型氮化鎵歐姆接觸層(46)。當完成整個發光二極體之磊晶成長後,接著以習知之橫向電極晶粒製程方法,將部份n型氮化鎵歐姆接觸層表面、部份發光層、及部份p型氮化鋁鎵披覆層及氮化鎵歐姆接觸層蝕刻移除,並於p型氮化鎵歐姆接觸層之上沉積一透光導電層(47),並製作一p型金屬電極(48)及一n型金屬電極(49)。當完成發光二極體晶粒製程後,並將基板(40)研磨至約90um的厚度並以習知之雷射切割製程及劈裂方法製作成尺寸為325umx325um之發光二極體晶粒。完成該發光二極體晶粒製程之後,將晶粒固定於TO-can上並以金線分別連接p型及n型金屬電極至TO-can上之電極,之後,放置於積分球內並施以直流20毫安培驅動之,得到電激發強度(EL intensity)約為4.5x10-7 相當於輸出功率約為4.2mW。Referring to FIG. 5 to FIG. 10 , the present invention provides a gallium nitride-based light-emitting diode structure and a manufacturing method thereof. First, please refer to FIG. 5 , which is a preferred reference example of the present invention. A schematic cross-sectional view of a light-emitting diode structure. The light emitting diode structure mainly comprises a substrate (40), a low temperature gallium nitride buffer layer (41), an undoped high temperature gallium nitride layer (42), and an n-type doped high temperature gallium nitride layer. The ohmic contact layer (43), a light-emitting layer (44), a p-type doped aluminum gallium nitride cladding layer (45) and a p-type doped gallium nitride ohmic contact layer (46) are formed. Wherein, the material of the substrate (40) is selected from one of sapphire, tantalum carbide, zinc oxide, zirconium diboride, spinel, lithium gallate, lithium aluminate, gallium trioxide or tantalum. . First, a thickness of about 250 is formed on the substrate (40) by an organometallic vapor phase epitaxy method. After the low temperature gallium nitride buffer layer (41) and the undoped high temperature gallium nitride layer (42) having a thickness of about 1.2 μm, the epitaxial gallium layer (42) is epitaxially formed to form an n-type carrier doping. 4xe +18 cm -3 concentration of about ohmic contact layer of gallium nitride (43), about its growth thickness of 4 m, then, is formed to a thickness of about 25 Indium-doped gallium nitride quantum well without carrier doping and thickness of about 125 The multiple quantum well light-emitting layer (44) composed of the gallium nitride barrier layer grows to a thickness of about 400 when the epitaxial growth of the light-emitting layer (44) is completed. And a p-type carrier doped with a concentration of about 8xe +19 cm -3 of aluminum nitride gallium consisting of a coating layer (45) and a thickness of about 2500 And a p-type gallium nitride ohmic contact layer (46) having a carrier doping concentration of about 1 xe + 20 cm -3 . After the epitaxial growth of the entire light-emitting diode is completed, a portion of the n-type gallium nitride ohmic contact layer surface, a portion of the light-emitting layer, and a portion of the p-type aluminum nitride are then formed by a conventional lateral electrode die process method. The gallium cladding layer and the gallium nitride ohmic contact layer are etched away, and a transparent conductive layer (47) is deposited on the p-type gallium nitride ohmic contact layer, and a p-type metal electrode (48) and a n are fabricated. Type metal electrode (49). After the luminescence diode process is completed, the substrate (40) is ground to a thickness of about 90 um and fabricated into a 325 um x 325 um luminescent diode die by a conventional laser cutting process and a cleaving process. After the LED process is completed, the crystal grains are fixed on the TO-can and the p-type and n-type metal electrodes are respectively connected to the electrodes on the TO-can by gold wires, and then placed in the integrating sphere and applied. Driven by 20 mA DC, the EL intensity is about 4.5 x 10 -7, which corresponds to an output power of about 4.2 mW.
請參閱第六圖,其係為本發明之一較佳實施例之發光二極體結構之剖面示意圖。發光二極體結構主要係由基板(50)、一低溫氮化鎵緩衝層(51)、一非摻雜型高溫氮化鎵層(52)、一n型摻雜高溫氮化鎵及氮化鋁鎵所組成之超晶格結構層(53)、一n型摻雜氮化鎵歐姆接觸層(54)、一n型摻雜之氮化鎵及氮化鋁鎵超晶格結構層(55)、一發光層(56)、一p型摻雜之氮化鋁鎵披覆層(57)、一p型摻雜之氮化鎵歐姆接觸層(58)、一透光導電層(59)、一p型金屬電極(60)及一n型金屬電極(61)所構成。首先,在基板(50)之上以有機金屬氣相磊晶法形成厚度約250之低溫氮化鎵緩衝層(51)及厚度約1.2μm之非摻雜型高溫氮化鎵層(52)之後,接續氮化鎵層(52)之上磊晶形成一n型載子摻雜濃度約6xe+18 cm-3 之高溫氮化鎵及氮化鋁鎵所組成之超晶格結構層(53),其厚度各為20並交疊重複成長15次之後,於該超晶格結構層(53)之上磊晶形成一n型氮化鎵歐姆接觸層(54),其成長厚度約4μm及n型載子摻雜濃度約4xe+18 cm-3 ,接著,重複磊晶成長一超晶格結構層(53),並改變其n型載子摻雜濃度約1xe+18 cm-3 而形成另一超晶格結構層(55),接續,形成一厚度約25之不含載子摻雜之氮化銦鎵量子井及厚度約125之氮化鎵位障層所組成之多重量子井發光層(56),當完成發光層之磊晶成長後成長載子摻雜濃度約8xe+19 cm-3且厚度約為400之p型氮化鋁鎵披覆層(57),最後,形成一厚度約2500及載子摻雜濃度約1xe+20 cm-3 之p型氮化鎵歐姆接觸層(58)。依據上述較佳參考例所揭露之晶粒製程方法而完成尺寸為325umx325um之發光二極體晶粒,施以直流20毫安培,得到電激發強度(EL intensity)約為4.9x10-7 相當於輸出功率約為4.65mw,其輸出功率約提高10%。Please refer to a sixth drawing, which is a schematic cross-sectional view showing a structure of a light emitting diode according to a preferred embodiment of the present invention. The light emitting diode structure is mainly composed of a substrate (50), a low temperature gallium nitride buffer layer (51), an undoped high temperature gallium nitride layer (52), an n-type doped high temperature gallium nitride and nitride. A superlattice structure layer (53) composed of aluminum gallium, an n-type doped gallium nitride ohmic contact layer (54), an n-type doped gallium nitride and an aluminum gallium nitride superlattice structure layer (55) a light-emitting layer (56), a p-type doped aluminum gallium nitride cladding layer (57), a p-type doped gallium nitride ohmic contact layer (58), and a light-transmitting conductive layer (59) A p-type metal electrode (60) and an n-type metal electrode (61) are formed. First, a thickness of about 250 is formed on the substrate (50) by an organometallic vapor phase epitaxy method. After the low temperature gallium nitride buffer layer (51) and the undoped high temperature gallium nitride layer (52) having a thickness of about 1.2 μm, the epitaxial gallium nitride layer (52) is epitaxially formed to form an n-type carrier doping. superlattice structure layer (53) consisting of a concentration of about 6xe +18 cm -3 temperature of gallium nitride and aluminum gallium nitride, each having a thickness of 20 After overlapping and repeating for 15 times, an n-type gallium nitride ohmic contact layer (54) is epitaxially formed on the superlattice structure layer (53), and has a growth thickness of about 4 μm and an n-type carrier doping concentration. About 4xe +18 cm -3 , then repeating epitaxial growth of a superlattice structure layer (53), and changing its n-type carrier doping concentration of about 1xe +18 cm -3 to form another superlattice structural layer (55), continue to form a thickness of about 25 Indium-doped gallium nitride quantum well without carrier doping and thickness of about 125 The multiple quantum well light-emitting layer (56) composed of the gallium nitride barrier layer has a growth carrier doping concentration of about 8xe +19 cm-3 and a thickness of about 400 when the epitaxial growth of the light-emitting layer is completed. a p-type aluminum gallium nitride cladding layer (57), and finally, a thickness of about 2,500 And a p-type gallium nitride ohmic contact layer (58) having a carrier doping concentration of about 1 xe + 20 cm -3 . According to the grain processing method disclosed in the above preferred reference example, the light-emitting diode dies having a size of 325 um x 325 um are applied, and a direct current of 20 milliamperes is applied to obtain an EL intensity of about 4.9 x 10 -7 . The power is about 4.65mw and its output power is increased by about 10%.
請參閱第七圖,其係為本發明之另一較佳實施例之發光二極體結構之剖面示意圖。發光二極體結構主要係依據第六圖所示之實施例中,將一厚度約20之p型摻雜氮化鋁鎵層(57a)及一厚度約20之p型摻雜氮化鎵層(57b)並交疊重複成長20次之p型超晶格結構取代該p型摻雜之氮化鋁鎵披覆層(57)。除此之外,其餘結構之磊晶成長溫度、厚度及載子摻雜濃度均維持相同。依據上述較佳參考例所揭露所完成尺寸為325umx325um之發光二極體晶粒,施以直流20毫安培,得到電激發強度(EL intensity)約為5.83x10-7 相當於輸出功率約為5.45mW,其輸出功率比第五圖之實施例約提高30%。Please refer to the seventh figure, which is a schematic cross-sectional view of a light emitting diode structure according to another preferred embodiment of the present invention. The structure of the light-emitting diode is mainly based on the embodiment shown in the sixth figure, and has a thickness of about 20 a p-type doped aluminum gallium nitride layer (57a) and a thickness of about 20 The p-type doped gallium nitride layer (57b) is overlapped and the p-type superlattice structure is repeated 20 times to replace the p-type doped aluminum gallium nitride cap layer (57). In addition, the epitaxial growth temperature, thickness, and carrier doping concentration of the remaining structures remain the same. According to the preferred reference example disclosed above, the light-emitting diode dies having a size of 325 um x 325 um are applied with a direct current of 20 milliamperes, and an electrical excitation intensity (EL intensity) of about 5.83 x 10 -7 is equivalent to an output power of about 5.45 mW. The output power is increased by about 30% compared to the embodiment of the fifth figure.
請參閱第八圖,其係為本發明之一另一較佳實施例之發光二極體結構之剖面示意圖。該發光二極體結構主要係以第七圖所揭示之結構所加以改良而得到本發明之較佳結果。根據習知之技藝,一般而言,以有機金屬氣相磊晶法成長氮化鎵系發光二極體結構時,所謂高溫成長層,其係指成長反應腔之溫度約為980~1050℃而稱之,而當成長氮化銦鎵發光層結構時,反應腔之成長溫度必須降至700~835℃以控制發光層中之銦原子組成而達到能夠發出藍~綠波長範圍之發光二極體元件。有鑑於此,當成長反應腔之溫度從980~1050℃降至700~835℃之過程中,將於接續氮化銦鎵發光層之成長介面產生額外之空缺鍵結而不利於後續成長高品質之氮化銦鎵發光層。是故,本實施例係利用一隔離層阻隔該空缺鍵結所產生之缺點,進而得到較佳之氮化銦鎵/氮化鎵多重量子井發光層。較佳之實施方式如下所述:在基板(70)之上以有機金屬氣相磊晶法形成厚度約250之低溫氮化鎵緩衝層(71)及厚度約1.2μm之非摻雜型高溫氮化鎵層(72)之後,接續氮化鎵層(72)之上磊晶形成一n型載子摻雜濃度約6xe+18 cm-3 之高溫氮化鎵及氮化鋁鎵所組成之超晶格結構層(73),其厚度各為20並交疊重複成長15次之後,於該超晶格結構層(73)之上磊晶形成一n型氮化鎵歐姆接觸層(74),其成長厚度約4μm及n型載子摻雜濃度約4xe+18 cm-3 ,接著,將成長反應腔之溫度從約1030℃降至約835℃,較佳之範圍介於835℃~950℃,於降低溫度過程中,同時減少氫氣流量及增加氮氣流量至磊晶成長環境完全地切換至純氮氣,待反應腔流量、壓力及溫度穩定後,接續重複超晶格結構層(73)之磊晶條件,只改變其n型載子摻雜濃度至1xe+18 cm-3 而形成另一超晶格結構層(75),之後,分別加入不同厚度之另一n型摻雜氮化鎵層(300)而形成所謂之介面阻隔層(400),接續,形成一厚度約25之不含載子摻雜之氮化銦鎵量子井及厚度約125之氮化鎵位障層所組成之多重量子井發光層(76),當完成發光層之磊晶成長後,其餘結構之磊晶條件及結構均維持與第七圖所揭示之相同。依據上述較佳參考例所揭露之晶粒製程方法而完成尺寸為325umx325um之發光二極體晶粒。本實施例中不同厚度之n型摻雜氮化鎵層(300)之實驗結果如第九圖所示。當厚度約700時,施以直流20毫安培,得到電激發強度(EL intensity)約為7.1x10-7 相當於輸出功率約為6.64mW,其輸出功率比第七圖之實施例約提高20%。Please refer to FIG. 8 , which is a cross-sectional view showing a structure of a light emitting diode according to another preferred embodiment of the present invention. The structure of the light-emitting diode is mainly improved by the structure disclosed in the seventh embodiment to obtain the preferred result of the present invention. According to the conventional technique, when a gallium nitride-based light-emitting diode structure is grown by an organometallic vapor phase epitaxy method, the so-called high-temperature growth layer means that the temperature of the growth reaction chamber is about 980 to 1050 ° C. When the indium gallium nitride light-emitting layer structure is grown, the growth temperature of the reaction chamber must be lowered to 700-835 ° C to control the composition of the indium atoms in the light-emitting layer to reach a light-emitting diode component capable of emitting a blue to green wavelength range. . In view of this, when the temperature of the growth reaction chamber is lowered from 980 to 1050 ° C to 700 to 835 ° C, additional growth gaps will be formed in the growth interface of the indium gallium nitride light-emitting layer, which is not conducive to subsequent growth and high quality. Indium gallium nitride light emitting layer. Therefore, in this embodiment, a barrier layer is used to block the defects caused by the void bonding, thereby obtaining a preferred indium gallium nitride/gallium nitride multiple quantum well light-emitting layer. A preferred embodiment is as follows: a thickness of about 250 is formed on the substrate (70) by an organometallic vapor phase epitaxy method. After the low temperature gallium nitride buffer layer (71) and the undoped high temperature gallium nitride layer (72) having a thickness of about 1.2 μm, the epitaxial gallium nitride layer (72) is epitaxially formed to form an n-type carrier doping. superlattice structure layer (73) consisting of a concentration of about 6xe +18 cm -3 temperature of gallium nitride and aluminum gallium nitride, each having a thickness of 20 After overlapping and repeating for 15 times, an n-type gallium nitride ohmic contact layer (74) is epitaxially formed on the superlattice structure layer (73), and has a growth thickness of about 4 μm and an n-type carrier doping concentration. About 4xe +18 cm -3 , and then the temperature of the growth reaction chamber is lowered from about 1030 ° C to about 835 ° C, preferably in the range of 835 ° C to 950 ° C, while reducing the hydrogen flow rate and increasing the nitrogen gas during the temperature reduction process. The flow rate to the epitaxial growth environment is completely switched to pure nitrogen. After the flow rate, pressure and temperature of the reaction chamber are stabilized, the epitaxial conditions of the superlattice structure layer (73) are successively repeated, and only the n-type carrier doping concentration is changed to 1xe. +18 cm -3 to form another superlattice structure layer (75), after which another n-type doped gallium nitride layer (300) of different thickness is respectively added to form a so-called interface barrier layer (400), which is continued Forming a thickness of about 25 Indium-doped gallium nitride quantum well without carrier doping and thickness of about 125 The multiple quantum well light-emitting layer (76) composed of the gallium nitride barrier layer, after the epitaxial growth of the light-emitting layer is completed, the epitaxial conditions and structure of the remaining structures are maintained as the same as disclosed in the seventh figure. The light-emitting diode dies having a size of 325 um x 325 um are completed according to the grain processing method disclosed in the above preferred reference example. The experimental results of the n-type doped gallium nitride layer (300) of different thicknesses in this embodiment are shown in the ninth figure. When the thickness is about 700 At the time of applying 20 mA DC, the EL intensity is about 7.1 x 10 -7, which corresponds to an output power of about 6.64 mW, and the output power is about 20% higher than that of the embodiment of the seventh figure.
請參閱第十圖為本發明多重量子井發光層截面之TEM圖,本發明並無厚度週期性變化之特性,故不同於習知之技術,其具有其進步性。Please refer to the tenth figure for the TEM image of the cross section of the multiple quantum well light-emitting layer of the present invention. The present invention has no periodic variation in thickness, and thus is different from the conventional technology and has its progress.
前文係針對本發明之可行實施例為本發明之技術特徵進行具體說明;惟,熟悉此項技術之人士當可在不脫離本發明之精神與原則下對本發明進行變更與修改,而該等變更與修改,皆應涵蓋於如下申請專利範圍所界定之範疇中。The foregoing is a description of the technical features of the present invention, and the present invention can be modified and modified without departing from the spirit and scope of the present invention. And modifications should be covered in the scope defined by the scope of the patent application below.
(10)...藍寶石基板(10). . . Sapphire substrate
(11)...氮化鎵緩衝層(11). . . Gallium nitride buffer layer
(12)...n型摻雜氮化鎵歐姆接觸層(12). . . N-type doped gallium nitride ohmic contact layer
(13)...氮化銦鎵發光層(13). . . Indium gallium nitride light-emitting layer
(14)...p型摻雜氮化鎵層(14). . . P-type doped gallium nitride layer
(15)...透明導電層(15). . . Transparent conductive layer
(16)...P型金屬電極(16). . . P-type metal electrode
(17)...n型金屬電極(17). . . N-type metal electrode
(20)...藍寶石基板(20). . . Sapphire substrate
(21)...氮化鎵緩衝層(twenty one). . . Gallium nitride buffer layer
(22)...n型摻雜氮化鎵歐姆接觸層(twenty two). . . N-type doped gallium nitride ohmic contact layer
(23)...n型摻雜氮化鋁銦鎵超晶格堆疊結構(twenty three). . . N-type doped aluminum nitride indium gallium superlattice stack structure
(24)...氮化銦鎵發光層(twenty four). . . Indium gallium nitride light-emitting layer
(25)...p型摻雜氮化鎵層(25). . . P-type doped gallium nitride layer
(26)...透明導電層(26). . . Transparent conductive layer
(27)...p型金屬電極(27). . . P-type metal electrode
(28)...n型金屬電極(28). . . N-type metal electrode
(30)...藍寶石基板(30). . . Sapphire substrate
(31)...氮化鎵緩衝層(31). . . Gallium nitride buffer layer
(32)...n型摻雜氮化鎵歐姆接觸層(32). . . N-type doped gallium nitride ohmic contact layer
(33)...中間層結構(33). . . Intermediate layer structure
(34)...氮化銦鎵多重量子井發光層(34). . . Indium gallium nitride multiple quantum well light emitting layer
(35)...p型摻雜氮化鋁鎵披覆層(35). . . P-type doped aluminum gallium nitride coating
(36)...p型氮化鎵歐姆接觸層(36). . . P-type gallium nitride ohmic contact layer
(37)...透明導電層(37). . . Transparent conductive layer
(38)...p型金屬電極(38). . . P-type metal electrode
(39)...n型金屬電(39). . . N-type metal
(100)...n型摻雜氮化鎵層(100). . . N-type doped gallium nitride layer
(100a)...n型摻雜氮化鎵層(100a). . . N-type doped gallium nitride layer
(100b)...n型摻雜氮化鎵層(100b). . . N-type doped gallium nitride layer
(200)...多重量子井發光層(200). . . Multiple quantum well luminescent layer
(40)...基板(40). . . Substrate
(41)...低溫氮化鎵緩衝層(41). . . Low temperature gallium nitride buffer layer
(42)...非摻雜型高溫氮化鎵層(42). . . Undoped high temperature gallium nitride layer
(43)...n型摻雜型高溫氮化鎵歐姆接觸層(43). . . N-type doped high temperature gallium nitride ohmic contact layer
(44)...發光層(44). . . Luminous layer
(45)...p型摻雜氮化鋁鎵披覆層(45). . . P-type doped aluminum gallium nitride coating
(46)...p型摻雜氮化鎵歐姆接觸層(46). . . P-type doped gallium nitride ohmic contact layer
(47)...透光導電層(47). . . Light-transmissive conductive layer
(48)...p型金屬電極(48). . . P-type metal electrode
(49)...n型金屬電極(49). . . N-type metal electrode
(50)...基板(50). . . Substrate
(51)...低溫氮化鎵緩衝層(51). . . Low temperature gallium nitride buffer layer
(52)...非摻雜型高溫氮化鎵層(52). . . Undoped high temperature gallium nitride layer
(53)...超晶格結構層(53). . . Superlattice structure layer
(54)...n型摻雜氮化鎵歐姆接觸層(54). . . N-type doped gallium nitride ohmic contact layer
(55)...n型摻雜超晶格結構層(55). . . N-type doped superlattice structure layer
(56)...多重量子井發光層(56). . . Multiple quantum well luminescent layer
(57)...p型氮化鋁鎵披覆層(57). . . P-type aluminum gallium nitride coating
(57a)...p型摻雜氮化鋁鎵層(57a). . . P-type doped aluminum gallium nitride layer
(57b)...p型摻雜氮化鎵層(57b). . . P-type doped gallium nitride layer
(58)‧‧‧p型氮化鎵歐姆接觸層(58)‧‧‧p-type gallium nitride ohmic contact layer
(59)‧‧‧透光導電層(59) ‧‧‧Light conductive layer
(60)‧‧‧p型金屬電極(60)‧‧‧p type metal electrode
(61)‧‧‧n型金屬電極(61)‧‧‧n type metal electrodes
(70)‧‧‧基板(70)‧‧‧Substrate
(71)‧‧‧低溫氮化鎵緩衝層(71)‧‧‧Low temperature gallium nitride buffer layer
(72)‧‧‧非摻雜型高溫氮化鎵層(72) ‧‧‧Undoped high temperature gallium nitride layer
(73)‧‧‧n型摻雜超晶格結構層(73) ‧‧‧n-doped superlattice structural layer
(74)‧‧‧n型摻雜氮化鎵歐姆接觸層(74)‧‧‧n-type doped gallium nitride ohmic contact layer
(75)‧‧‧n型摻雜超晶格結構層(75) ‧‧‧n-doped superlattice structural layer
(76)‧‧‧多重量子井發光層(76) ‧‧‧Multiple quantum well luminescent layers
(300)‧‧‧n型摻雜氮化鎵層(300)‧‧‧n-type doped gallium nitride layer
(400)‧‧‧阻隔層(400) ‧‧‧Barrier
第一圖:係習知技術之發光二極體結構之示意圖。First: A schematic diagram of a light-emitting diode structure of a conventional technique.
第二圖:係習知技術之另一發光二極體結構之示意圖。Second figure: A schematic diagram of another light-emitting diode structure of the prior art.
第三圖:係習知技術之另一發光二極體結構之示意圖。Third figure: A schematic diagram of another light-emitting diode structure of the prior art.
第四圖:係習知技術之另一發光二極體結構之示意圖。Figure 4: Schematic diagram of another light-emitting diode structure of the prior art.
第五圖:係本發明之較佳參考例之發光二極體結構示意圖。Fig. 5 is a schematic view showing the structure of a light-emitting diode according to a preferred reference example of the present invention.
第六圖:係本發明之實施例之發光二極體結構示意圖。Fig. 6 is a schematic view showing the structure of a light-emitting diode according to an embodiment of the present invention.
第七圖:係本發明之另一實施例之發光二極體結構示意圖。Figure 7 is a schematic view showing the structure of a light-emitting diode according to another embodiment of the present invention.
第八圖:係本發明之較佳實施例之發光二極體結構示意圖。Figure 8 is a schematic view showing the structure of a light-emitting diode according to a preferred embodiment of the present invention.
第九圖:係本發明之較佳實施例之電激發強度趨勢比較圖。Figure 9 is a graph comparing the trends of electrical excitation strength of a preferred embodiment of the present invention.
第十圖:係本發明之較佳實施例之發光層TEM圖。Figure 11 is a TEM image of a light-emitting layer of a preferred embodiment of the present invention.
(70)...基板(70). . . Substrate
(71)...低溫氮化鎵緩衝層(71). . . Low temperature gallium nitride buffer layer
(72)...非摻雜型高溫氮化鎵層(72). . . Undoped high temperature gallium nitride layer
(73)...n型摻雜超晶格結構層(73). . . N-type doped superlattice structure layer
(74)...n型摻雜氮化鎵歐姆接觸層(74). . . N-type doped gallium nitride ohmic contact layer
(75)...n型摻雜超晶格結構層(75). . . N-type doped superlattice structure layer
(76)...多重量子井發光層(76). . . Multiple quantum well luminescent layer
(57)...p型摻雜氮化鋁鎵披覆層(57). . . P-type doped aluminum gallium nitride coating
(300)...n型摻雜氮化鎵層(300). . . N-type doped gallium nitride layer
(400)...阻隔層(400). . . Barrier layer
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