TWI393901B - Workpiece handling apparatus - Google Patents
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- TWI393901B TWI393901B TW95141262A TW95141262A TWI393901B TW I393901 B TWI393901 B TW I393901B TW 95141262 A TW95141262 A TW 95141262A TW 95141262 A TW95141262 A TW 95141262A TW I393901 B TWI393901 B TW I393901B
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- 238000012545 processing Methods 0.000 claims description 233
- 238000012546 transfer Methods 0.000 claims description 199
- 230000007246 mechanism Effects 0.000 claims description 161
- 238000007689 inspection Methods 0.000 claims description 36
- 230000003028 elevating effect Effects 0.000 claims description 34
- 238000011084 recovery Methods 0.000 claims description 23
- 230000002950 deficient Effects 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 238000004064 recycling Methods 0.000 description 9
- 230000001965 increasing effect Effects 0.000 description 7
- 239000004065 semiconductor Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 5
- 235000012431 wafers Nutrition 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004904 shortening Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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Description
本發明是關於一種在用來收容IC、LSI、CPU等半導體晶片及其他電子零件等工件的萬用托盤、與對於工件施以試驗、檢查等之處理時,以不同於萬用托盤的間隔收容工件的專用處理用托盤之間進行工件的轉移、或是進行萬用托盤及處理用托盤之搬運、定位等的工件搬運裝置。The present invention relates to a versatile tray for accommodating a semiconductor wafer such as an IC, an LSI, a CPU, or the like, and other electronic parts, and a process for performing tests, inspections, and the like on the workpiece, and accommodating at intervals different from the versatile tray. A workpiece transfer device that transfers workpieces between dedicated processing pallets of workpieces, or transports and positions the universal pallets and processing pallets.
為了對於半導體晶片等工件施以試驗或檢查等之各種處理,工件會在複數個處理步驟中被搬運。為了有效進行此工件之搬運,是使用可同時收容複數個工件的萬用托盤。In order to apply various processes such as tests or inspections to workpieces such as semiconductor wafers, the workpieces are carried in a plurality of processing steps. In order to carry out the workpiece efficiently, a universal tray that can accommodate a plurality of workpieces at the same time is used.
亦即,以排列在萬用托盤的狀態收容複數個工件,然後依序搬運至各種處理步驟,並且在各個處理步驟將工件一個一個地或收集複數個之後,從萬用托盤取出而施以預定之處理,並且再度返回萬用托盤而搬運至下一個處理步驟。That is, a plurality of workpieces are accommodated in a state of being arranged in a universal tray, and then sequentially transported to various processing steps, and the workpieces are taken one by one or collected in a plurality of processing steps, and then taken out from the universal tray and predetermined. The process is processed and returned to the universal tray and transported to the next processing step.
在此,施以試驗、檢查等之預定處理的處理步驟中,為了可進行最適當的處理,是將工件轉移至收容間距等與萬用托盤不同的專用處理用托盤並施以處理,並且使完成該處理的工件再度返回萬用托盤而搬運至下一個處理步驟。Here, in the processing step of performing predetermined processing such as test, inspection, etc., in order to perform the most appropriate processing, the workpiece is transferred to a dedicated processing tray different from the universal tray such as the storage pitch, and the processing is performed. The workpiece that has completed this process is returned to the universal tray and transported to the next processing step.
此專用處理用托盤是以不同於萬用托盤之收容間距(間隔)的收容間距,收容複數個工件而加以保持的方式形成。因此,在萬用托盤與處理用托盤之間會產生轉移工件的作業。This dedicated processing tray is formed by accommodating a plurality of workpieces at a receiving pitch different from the storage pitch (interval) of the universal tray. Therefore, an operation of transferring the workpiece occurs between the universal tray and the processing tray.
如上所述,就在萬用托盤與處理用托盤之間進行工件之轉移的習知工件搬運裝置而言,已知有一種具備將工件從萬用托盤轉移至處理用托盤的兩個裝載部、以及將工件從處理用托盤轉移至萬用托盤的兩個卸載部,而且在兩個裝載部設置可改變工件之行或列之間隔(間距)的可變機構,並且在兩個卸載部設置同樣可改變行或列之間隔(間距)的可變機構的工件搬運裝置(參照例如日本特開2002-174658號公報)。As described above, a conventional workpiece transport device that transfers a workpiece between a universal tray and a processing tray has a known loading unit that transfers the workpiece from the universal tray to the processing tray. And transferring the workpiece from the processing tray to the two unloading portions of the universal tray, and providing variable mechanisms for changing the interval (pitch) of the rows or columns of the workpieces at the two loading portions, and setting the same in the two unloading portions A workpiece transfer device of a variable mechanism that can change the interval (pitch) of rows or columns (see, for example, Japanese Laid-Open Patent Publication No. 2002-174658).
然而,此裝置中,由於是藉由在裝載部及卸載部分別設置可變機構,並且驅動此可變機構,來調整用來收容工件的間隔(間距),因此用以改變間隔的變更動作需要時間,在轉移動作之高速化這方面並不理想。而且,一旦可變機構變得複雜,功能上的可靠性就會降低,因此必須確認是否確實變更為所希望的間隔(收容間距)。再者,由於設置可變機構,而有導致裝載部及卸載部的大型化及重量化,並且與反覆動作共同作用而產生工件的保持失誤之虞。此外,在處理小的零件時,取出及載置時的停止精確度變得很重要,但是如果轉移零件時的機構多,則在各個機構產生的機械誤差就會累積,使得零件的取出及載置之停止位置的精確度變差,而有產生零件的取出失誤或載置失誤之虞。However, in this apparatus, since the variable mechanism is separately provided in the loading unit and the unloading unit, and the variable mechanism is driven to adjust the interval (pitch) for accommodating the workpiece, the change operation for changing the interval is required. Time is not ideal in terms of speeding up the transfer action. Further, once the variable mechanism becomes complicated, the reliability of the function is lowered. Therefore, it is necessary to confirm whether or not the change is surely changed to a desired interval (housing pitch). Further, since the variable mechanism is provided, the loading portion and the unloading portion are increased in size and weight, and the workpiece is prevented from being caught by the repeated action. In addition, when handling small parts, the accuracy of stopping when loading and placing becomes important, but if there are many mechanisms when transferring parts, the mechanical errors generated in each mechanism will accumulate, so that the parts can be taken out and loaded. The accuracy of the stop position is deteriorated, and there are defects in the removal of the parts or the placement errors.
本發明是鑒於上述情況而研創者,其目的在於提供一種可一面謀求構造之簡化、各機構之精緻化、整體裝置之小型化、設置面積之省空間化、工件之轉移所需的時間之縮短化等,一面對於半導體晶片、基板、及其他電子零件等工件有效施以試驗、檢查、測定、加工、組裝等之各種處理,且可使生產性提升的工件搬運裝置。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a simplification of the structure, the refinement of each mechanism, the miniaturization of the entire device, the space saving of the installation area, and the shortening of the time required for the transfer of the workpiece. A workpiece transfer device that can efficiently perform various processes such as testing, inspection, measurement, processing, assembly, and the like on a semiconductor wafer, a substrate, and other electronic components, and can improve productivity.
用以達成上述目的的本發明之工件搬運裝置的構成係包含:萬用托盤保持單元,具有:用來保持可收容工件的萬用托盤的萬用托盤平台、以及使前述萬用托盤平台朝左右方向移動的驅動機構;處理用托盤保持單元,具有:與萬用托盤保持單元相鄰且排列在前後方向的後方並且用來保持將工件搬入及搬出於處理區域的處理用托盤的處理用托盤平台、以及使前述處理用托盤平台朝左右方向移動的驅動機構;以及工件移載單元,用以在萬用托盤與處理用托盤之間轉移工件,且具有:在前述萬用托盤及處理用托盤的上方朝前後方向伸長設置的引導機構、藉由前述引導機構而支持成可朝前後方向自由移動且朝上下方向自由升降的升降機構、以及設置在前述升降機構而可保持工件的保持頭。The configuration of the workpiece handling device of the present invention for achieving the above object includes: a universal tray holding unit having a universal tray platform for holding a universal tray that can accommodate a workpiece, and the universal tray platform facing left and right The drive mechanism for moving in the direction; the processing tray holding unit has a processing tray platform that is disposed adjacent to the universal tray holding unit and arranged in the front-rear direction and that holds the processing tray for loading and transporting the workpiece into the processing area And a drive mechanism for moving the processing tray platform in the left-right direction; and a workpiece transfer unit for transferring the workpiece between the universal tray and the processing tray, and having: the universal tray and the processing tray The guide mechanism that is extended upward in the front-rear direction is supported by the elevating mechanism that is movable in the front-rear direction and is movable up and down in the vertical direction, and a holding head that is provided in the elevating mechanism to hold the workpiece.
根據此構成,將未處理的工件從萬用托盤轉移至處理用托盤時,或是將在處理區域完成預定處理的處理完畢工件從處理用托盤轉移至萬用托盤時,萬用托盤保持單元及處理用托盤保持單元會配合預定的收容間距適當地朝左右方向移動,然後定位在預定的取出位置及收容位置,而且工件移載單元會朝前後方向移動而在萬用托盤與處理用托盤之間搬運工件,並且朝上下方向移動而取出工件或收容工件,而在萬用托盤與處理用托盤之間轉移工件。According to this configuration, when the unprocessed workpiece is transferred from the versatile tray to the processing tray, or the processed workpiece that has completed the predetermined processing in the processing region is transferred from the processing tray to the versatile tray, the versatile tray holding unit and The processing tray holding unit is appropriately moved in the left-right direction in accordance with a predetermined accommodation interval, and then positioned at a predetermined take-out position and storage position, and the workpiece transfer unit moves in the front-rear direction between the universal tray and the processing tray. The workpiece is conveyed and moved in the vertical direction to take out the workpiece or to accommodate the workpiece, and the workpiece is transferred between the universal tray and the processing tray.
藉此構成,由於萬用托盤保持單元及處理用托盤保持單元會適當地朝左右方向移動,使作為取出及收容對象的工件經常在左右方向中位於工件移載單元的下方,而且工件移載單元會朝上下方向及前後方向移動而轉移工件,因 此可使工件以高速移動,且可達成轉移動作的高速化。此外,由於萬用托盤保持單元、處理用托盤保持單元、及工件移載單元是採用只會在平面內之一方向(左右方向Y或前後方向X)移動的一個移動機構,因此在萬用托盤與處理用托盤之間轉移工件時,機械誤差會變小,且停止位置精確度會提升。結果,即使是小的工件,也可正確取出而移載。With this configuration, the universal tray holding unit and the processing tray holding unit are appropriately moved in the left-right direction, so that the workpieces to be taken out and stored are often located below the workpiece transfer unit in the left-right direction, and the workpiece transfer unit Moves the workpiece in the up and down direction and the front and rear direction, because This allows the workpiece to move at a high speed and achieves a high speed of the transfer operation. Further, since the universal tray holding unit, the processing tray holding unit, and the workpiece transfer unit are moved by one movement only in one direction (left-right direction Y or front-rear direction X) in the plane, the universal tray is used. When the workpiece is transferred between the processing tray, the mechanical error becomes smaller and the stop position accuracy is improved. As a result, even a small workpiece can be correctly taken out and transferred.
上述構成的裝置中,可採用前述萬用托盤保持單元復具有:以藉由前述工件移載單元進行工件之轉移的後方位置、與供應或回收萬用托盤的前方位置之間使前述萬用托盤平台可前後方向移動的方式,支撐前述萬用托盤平台使之朝前後方向自由移動的導軌的構成。In the above-described apparatus, the universal tray holding unit may include the universal tray between a rear position at which the workpiece is transferred by the workpiece transfer unit and a front position at which the universal tray is supplied or collected. The structure in which the platform can be moved in the front-rear direction and supports the aforementioned universal pallet platform to move freely in the front-rear direction.
根據此構成,由於處理用托盤是藉由處理用托盤移送單元而在處理用托盤保持單元與處理區域之間移送,因此可在工件的轉移步驟之後順利轉移至處理步驟,而且可使處理完畢的工件順利返回處理用托盤保持單元,此外,在處理區域位於複數個部位時,可在適當選擇的處理區域與處理用托盤保持單元之間移送處理用托盤。According to this configuration, since the processing tray is transferred between the processing tray holding unit and the processing area by the processing tray transfer unit, the processing can be smoothly transferred to the processing step after the workpiece transfer step, and the processed processing can be performed. The workpiece is smoothly returned to the processing tray holding unit, and when the processing area is located at a plurality of locations, the processing tray can be transferred between the appropriately selected processing region and the processing tray holding unit.
上述構成的裝置中,可採用以下構成:在比前述萬用托盤保持單元在前後方向更前方設置有:將萬用托盤供應至前述萬用托盤保持單元的萬用托盤供應單元、以及回收已保持在前述萬用托盤保持單元之萬用托盤的萬用托盤回收單元,在前述萬用托盤供應單元與前述萬用托盤保持單元之間、以及前述萬用托盤保持單元與前述萬用托盤回收單元之間,設置有轉移萬用托盤的萬用托盤移載單元。In the above-described configuration, the versatile tray holding unit is provided in front of the front and rear direction, and the omnipot tray is supplied to the omni tray holding unit of the versatile tray holding unit, and the recovery has been maintained. a universal tray collecting unit of the universal tray of the universal tray holding unit, between the universal tray supply unit and the universal tray holding unit, and the universal tray holding unit and the universal tray collecting unit In the meantime, a universal tray transfer unit for transferring a universal tray is provided.
根據此構成,在設有例如兩個工件移載單元的情況下,可一面藉由一個工件移載單元,從未處理用的萬用托盤將未處理的工件轉移至處理用托盤,一面藉由另一個工 件移載單元,從處理用托盤將處理完畢的工件轉移至處理完畢用的萬用托盤。亦即,由於可同時進行未處理工件之轉移及處理完畢工件之轉移,因此比起個別進行轉移的情形,可縮短整體轉移所需的時間。According to this configuration, in the case where, for example, two workpiece transfer units are provided, the unprocessed workpiece can be transferred to the processing tray by the one workpiece transfer unit, and the unprocessed workpiece can be transferred to the processing tray. Another job The workpiece transfer unit transfers the processed workpiece from the processing tray to the processing tray for processing. That is, since the transfer of the unprocessed workpiece and the transfer of the processed workpiece can be simultaneously performed, the time required for the overall transfer can be shortened compared to the case where the transfer is performed individually.
上述構成的裝置中,可採用以下構成:前述萬用托盤移載單元具有:於前述萬用托盤供應單元及萬用托盤回收單元的上方朝左右方向伸長而設置的導框、沿著藉由前述導框支撐成朝左右方向自由移動且朝上下方向自由升降的升降機構、以及設置在前述升降機構且可保持萬用托盤的保持機構。In the above-described configuration, the universal tray transfer unit may include a guide frame that is extended in the left-right direction above the universal tray supply unit and the universal tray storage unit, along the guide frame The guide frame is supported by an elevating mechanism that is freely movable in the left-right direction and that is freely movable up and down, and a holding mechanism that is provided in the elevating mechanism and that holds the multi-purpose tray.
根據此構成,對於工件施以預定檢查後,可藉由處理用托盤移送單元,將處理用托盤從檢查區域移送至處理用托盤保持單元,並藉由工件移載單元,分別將良品的工件從處理用托盤轉移至良品用萬用托盤,將瑕疵品的工件從處理用托盤轉移至瑕疵品用萬用托盤。如上所述,在轉移作業的同時可將檢查完畢的工件有效率地分類成良品、瑕疵品,且可使整體的步驟簡化。According to this configuration, after the predetermined inspection is performed on the workpiece, the processing tray can be transferred from the inspection area to the processing tray holding unit by the processing tray transfer unit, and the workpiece can be separated from the workpiece by the workpiece transfer unit. The processing tray is transferred to the good versatile tray, and the workpiece of the defective product is transferred from the processing tray to the defective versatile tray. As described above, the inspection of the workpiece can be efficiently classified into a good product and a defective product at the same time as the transfer operation, and the overall steps can be simplified.
上述構成的裝置中,可採用以下構成:復具有:在前述萬用托盤保持單元與前述處理區域之間移送前述處理用托盤的處理用托盤移送單元,前述處理用托盤移送單元具有:豎立設置在前述處理用托盤保持單元與前述處理區域之間所配置之基座上的升降機構、藉由前述升降機構而朝上下方向自由升降的升降構件、設置在前述升降構件上的旋轉機構、設置在前述旋轉機構上且朝前後方向自由移動的滑動機構、以及與前述滑動機構一體移動且可握持處理用托盤的握持構件。In the above-described configuration, the processing tray transfer unit that transfers the processing tray between the universal tray holding unit and the processing area may be configured to be erected on the processing tray transfer unit. The elevating mechanism on the susceptor disposed between the processing tray holding unit and the processing region, the elevating member that is vertically movable up and down by the elevating mechanism, and the rotating mechanism provided on the elevating member are provided in the foregoing A slide mechanism that is freely movable in the front-rear direction on the rotation mechanism, and a grip member that moves integrally with the slide mechanism and that can hold the processing tray.
根據此構成,當萬用托盤保持單元移動至前方位置時,可藉由萬用托盤移載單元,從萬用托盤供應單元向萬用托盤保持單元供應收容有工件的萬用托盤或空的萬用托盤,並且從萬用托盤保持單元向萬用托盤回收單元回收萬用托盤。如此,即可在一連串的一貫作業中有效率地進行萬用托盤的供應及回收。According to this configuration, when the universal tray holding unit is moved to the front position, the universal tray holding unit can supply the universal tray containing the workpiece or the empty tray from the universal tray supply unit to the universal tray holding unit. The tray is used, and the universal tray is recovered from the universal tray holding unit to the universal tray recycling unit. In this way, the supply and recycling of the universal tray can be efficiently performed in a series of consistent operations.
上述構成的裝置中,可採用朝左右方向配置多數個前述工件移載單元,前述萬用托盤保持單元之萬用托盤平台保持複數個萬用托盤,前述複數個萬用托盤包含:收容未處理之工件的未處理用萬用托盤、以及可收容處理完畢之工件的處理完畢用萬用托盤的構成。In the above-described apparatus, a plurality of the workpiece transfer units may be disposed in the left-right direction, and the universal tray platform of the universal tray holding unit holds a plurality of universal trays, and the plurality of universal trays include: unprocessed The unused universal tray for the workpiece and the versatile tray for storing the processed workpiece.
根據此構成,可藉由萬用托盤移載單元同時移載複數個萬用托盤(例如收容有未處理工件的萬用托盤及未收容有工件的空的萬用托盤),而且在移載位置中,可同時進行移載萬用托盤的動作及承接收容有處理完畢工件的萬用托盤的動作,且可縮短整體動作所需的時間,並可更進一步地有效率地進行萬用托盤的供應及回收。According to this configuration, a plurality of universal trays (for example, a universal tray containing unprocessed workpieces and an empty universal tray containing no workpieces) can be simultaneously transferred by the universal tray transfer unit, and at the transfer position. In the meantime, the operation of transferring the universal tray and the operation of receiving the universal tray containing the processed workpiece can be simultaneously performed, and the time required for the overall operation can be shortened, and the supply of the universal tray can be further efficiently performed. And recycling.
上述構成的裝置中,可採用以下構成:前述處理區域包含對工件進行預定檢查的檢查區域,前述處理完畢用萬用托盤包含:收容滿足預定檢查的工件的良品用萬用托盤、以及收容未滿足預定檢查的工件的瑕疵品用萬用托盤。In the apparatus having the above configuration, the processing area may include an inspection area for performing a predetermined inspection on the workpiece, and the processing-use universal tray includes: a good versatile tray for accommodating a workpiece that satisfies a predetermined inspection, and a storage unsatisfied The counter for the workpiece to be inspected is a universal tray.
根據此構成,由於是使萬用托盤移載單元在供應萬用托盤時朝左右方向之一方向移動,並且在回收萬用托盤時朝左右方向之另一方向移動,來進行萬用托盤的供應、回收,因此可一面使移動行程(行程長度)縮短,一面使裝置精緻化。According to this configuration, the universal tray transfer unit is moved in one direction in the left-right direction when the universal tray is supplied, and is moved in the other direction in the left-right direction when the universal tray is recovered, thereby supplying the universal tray. Since it is recycled, the device can be refined while shortening the movement stroke (stroke length).
上述構成的裝置中,可採用在萬用托盤移載單元的移動範圍內設有使萬用托盤暫時待機的萬用托盤待機區域的構成。In the apparatus having the above configuration, a configuration of a universal tray standby area in which the universal tray is temporarily placed in the movement range of the universal tray transfer unit can be employed.
根據此構成,在用來收容處理完畢工件的萬用托盤尚未裝滿時,可使該萬用托盤暫時在萬用托盤待機區域待機,並且,在有要處理不同種類之工件的中斷(interrupt)指令時,可使先進行的萬用托盤暫時在萬用托盤待機區域待機,再者,可使供應至萬用托盤保持單元的萬用托盤或從萬用托盤保持單元回收的萬用托盤暫時在萬用托盤待機區域待機,而調整供應時序或回收時序。According to this configuration, when the universal tray for accommodating the processed workpiece is not yet full, the universal tray can be temporarily placed in the standby area of the universal tray, and there is an interruption in which different types of workpieces are to be processed. When commanding, the first-purpose universal tray can be temporarily placed in the standby area of the universal tray, and the universal tray supplied to the universal tray holding unit or the universal tray recovered from the universal tray holding unit can be temporarily placed. The standby tray standby area is standby, and the supply timing or recovery timing is adjusted.
上述構成的裝置中,可採用對於處理用托盤移送單元設有用以進行處理用托盤之供應或回收的處理用托盤供應回收單元的構成。In the apparatus having the above configuration, the processing tray transfer unit may be provided with a processing tray supply and recovery unit for supplying or recovering the processing tray.
根據此構成,在設有複數個處理區域時,可藉由處理用托盤供應回收單元,供應所需數量的處理用托盤,並且在設有要中止的處理區域,可回收該部分的處理用托盤。此外,在保養及檢查處理用托盤時可容易取出。According to this configuration, when a plurality of processing regions are provided, the processing tray can be supplied with the recovery unit, the required number of processing trays can be supplied, and the processing tray of the portion can be recovered in the processing region where the processing is to be suspended. . In addition, it can be easily taken out when servicing and inspecting the processing tray.
上述構成的裝置中,可採用以下構成:由萬用托盤保持單元、處理用托盤保持單元、及工件移載單元形成工件移載機構,而且此工件移載機構是朝左右方向排列並設有複數個。In the apparatus having the above configuration, the workpiece transfer mechanism may be formed by the universal tray holding unit, the processing tray holding unit, and the workpiece transfer unit, and the workpiece transfer mechanism is arranged in the left-right direction and provided with plural One.
根據此構成,由於設有由萬用托盤保持單元、處理用托盤保持單元、及工件移載單元所構成的複數個工件移載機構,因此可更進一步在短時間內,並且連續進行工件的轉移,且可縮短整體之工件處理所需的時間,並且可使生產性提升。According to this configuration, since the plurality of workpiece transfer mechanisms including the universal tray holding unit, the processing tray holding unit, and the workpiece transfer unit are provided, the workpiece can be continuously transferred in a short time. And it can shorten the time required for the overall workpiece processing, and can improve productivity.
以下,針對本發明之最佳實施形態,參照所附圖面加以說明。Hereinafter, the best mode for carrying out the invention will be described with reference to the accompanying drawings.
此工件搬運裝置是如第1圖所示,具備:朝左右方向Y排列的兩個移載區域A1、A2;與兩個移載區域A1、A2的後方相鄰而配置的處理用托盤移送區域A3;與處理用托盤移送區域A3的後方相鄰而配置的處理區域A4;與移載區域A1的前方相鄰而配置的萬用托盤供應區域A5;與移載區域A2的前方相鄰而配置的萬用托盤回收區域A6;以及配置在萬用托盤供應區域A5與萬用托盤回收區域A6之間,使萬用托盤待機的萬用托盤待機區域A7等。As shown in Fig. 1, the workpiece conveying device includes two transfer regions A1 and A2 arranged in the left-right direction Y, and a processing tray transfer region disposed adjacent to the rear of the two transfer regions A1 and A2. A3; a processing area A4 disposed adjacent to the rear of the processing tray transfer area A3; a universal tray supply area A5 disposed adjacent to the front of the transfer area A1; and disposed adjacent to the front of the transfer area A2 The universal pallet storage area A6; and the universal pallet standby area A7 which is disposed between the universal tray supply area A5 and the universal tray collection area A6, and which allows the universal tray to stand by.
在此,萬用托盤T1是用來搬運未處理的工件或是處理完畢的工件者,而且如第4圖所示,具備以預定間距排列成方陣狀的複數個收容部T1a。而且,萬用托盤T1包含有:用來收容未處理工件的未處理用的萬用托盤T1;用來收容處理完畢工件的處理完畢用的萬用托盤T1;以及未收容有工件的空的萬用托盤T1。又,處理完畢用的萬用托盤T1包含有:用來收容滿足預定檢查的工件的良品用萬用托盤T1;以及未滿足預定檢查的瑕疵品用萬用托盤T1。Here, the universal tray T1 is for transporting an unprocessed workpiece or a processed workpiece, and as shown in Fig. 4, a plurality of housing portions T1a arranged in a square array at a predetermined pitch are provided. Further, the universal tray T1 includes an unprocessed universal tray T1 for accommodating unprocessed workpieces, a universal tray T1 for storing processed finished workpieces, and an empty 10,000 without receiving workpieces. Use tray T1. Further, the versatile tray T1 for processing includes a good-purpose universal tray T1 for accommodating a workpiece that satisfies a predetermined inspection, and a versatile universal tray T1 that does not satisfy a predetermined inspection.
另一方面,處理用托盤T2是用來對於處理區域A4將未處理工件或處理完畢工件搬入及搬出者,而且如第4圖 所示,具備以不同於萬用托盤T1之預定間距排列成方陣狀的複數個收容部T2a。On the other hand, the processing tray T2 is used to carry in and out the unprocessed workpiece or the processed workpiece to the processing region A4, and as shown in FIG. 4 As shown, a plurality of housing portions T2a arranged in a square array at a predetermined pitch different from the universal tray T1 are provided.
在移載區域A1、A2是如第1圖至第3圖所示,設有:用來保持可收容工件的萬用托盤T1而可朝左右方向Y移動的萬用托盤保持單元10;與萬用托盤保持單元10相鄰而排列在前後方向X的後方,用來保持將工件搬入及搬出於處理區域A4的處理用托盤T2而可朝左右方向Y移動的處理用托盤保持單元20;為了在萬用托盤T1與處理用托盤T2之間轉移工件而可朝前後方向X及上下方向Z移動的工件移載單元30。As shown in FIGS. 1 to 3, the transfer areas A1 and A2 are provided with a universal tray holding unit 10 for holding a universal tray T1 in which a workpiece can be accommodated and movable in the left-right direction Y; The tray holding unit 10 is arranged adjacent to the rear side in the front-rear direction X, and holds the processing tray holding unit 20 for moving the workpiece into and out of the processing tray T2 of the processing area A4 in the left-right direction Y; The workpiece transfer unit 30 is movable between the universal tray T1 and the processing tray T2 so as to be movable in the front-rear direction X and the vertical direction Z.
而且,由此萬用托盤保持單元10、處理用托盤保持單元20、及工件移載單元30構成工件移載機構,此工件移載機構在移載區域A1、A2分別朝左右方向Y排列而設有兩個。Further, the universal tray holding unit 10, the processing tray holding unit 20, and the workpiece transfer unit 30 constitute a workpiece transfer mechanism, and the workpiece transfer mechanism is arranged in the transfer direction A1 and A2 in the left-right direction Y, respectively. There are two.
萬用托盤保持單元10是如第1圖、第3圖至第6圖所示,由以下構件等所形成:形成大致矩形輪廓,並且在其上面保持複數個(在此為三個)萬用托盤T1的萬用托盤平台11;將萬用托盤平台11支持成可朝左右方向Y自由移動的導軌12;使萬用托盤平台11朝左右方向Y移動的驅動機構13;使萬用托盤平台11朝前後方向X移動的滑動件14;以及朝前後方向X驅動滑動件14的驅動機構15。The universal tray holding unit 10 is formed by the following members or the like as shown in Fig. 1 and Figs. 3 to 6, forming a substantially rectangular outline, and holding a plurality of (here, three) versatile thereon. a universal pallet platform 11 of the tray T1; a guide rail 12 that supports the universal pallet platform 11 to be movable in the left-right direction Y; a drive mechanism 13 that moves the universal pallet platform 11 in the left-right direction Y; and a universal pallet platform 11 a slider 14 that moves in the front-rear direction X; and a drive mechanism 15 that drives the slider 14 in the front-rear direction X.
在此,驅動機構13可使用由步進馬達或伺服馬達等可進行位置控制的驅動源、可藉由驅動源驅動旋轉的滾珠螺桿(導螺桿,lead screw)、以及設在萬用托盤平台11而螺合在滾珠螺桿(ball screw)的螺帽所構成的移送螺桿機構 等。驅動機構15係與驅動機構13同樣地可使用由步進馬達或伺服馬達等可進行位置控制的驅動源、可藉由驅動源驅動旋轉的滾珠螺桿(導螺桿)以及設在滑動件14而螺合在滾珠螺桿的螺帽所構成的移送螺桿機構、或是油壓式或空壓式的伸縮致動器等。Here, the drive mechanism 13 can use a drive source that can be positionally controlled by a stepping motor or a servo motor, a ball screw (lead screw) that can be rotated by a drive source, and a universal pallet platform 11 a transfer screw mechanism that is screwed into a nut of a ball screw Wait. Similarly to the drive mechanism 13, the drive mechanism 15 can use a drive source that can be position-controlled by a stepping motor or a servo motor, a ball screw (lead screw) that can be rotated by a drive source, and a screw provided on the slider 14. A transfer screw mechanism composed of a nut of a ball screw or a hydraulic or air pressure type telescopic actuator.
亦即,在保持在萬用托盤保持單元10的萬用托盤T1與保持在處理用托盤保持單元20的處理用托盤T2之間移載工件時,萬用托盤平台11係由驅動機構13朝左右方向Y以預定間距驅動,使用來收容作為移載對象的工件或所要移載的工件的收容部T1a在左右方向Y定位於工件移載單元30的正下方。In other words, when the workpiece is transferred between the universal tray T1 of the universal tray holding unit 10 and the processing tray T2 held by the processing tray holding unit 20, the universal tray platform 11 is driven by the drive mechanism 13 The direction Y is driven at a predetermined pitch, and the accommodating portion T1a for accommodating the workpiece to be transferred or the workpiece to be transferred is positioned directly below the workpiece transfer unit 30 in the left-right direction Y.
而在萬用托盤T1之供應或回收時,滑動件14是由驅動機構15朝前後方向X驅動,而在藉由工件移載單元30進行工件之轉移的後方位置、與供應或回收萬用托盤T1的前方位置之間移動。On the other hand, when the universal tray T1 is supplied or recovered, the slider 14 is driven by the drive mechanism 15 in the front-rear direction X, and the workpiece is transferred to the rear position by the workpiece transfer unit 30, and the universal tray is supplied or recovered. Moves between the front positions of T1.
處理用托盤保持單元20是如第1圖、第3圖至第6圖所示,由以下構件等形成:形成大致矩形輪廓,並且在其上面保持處理用托盤T2的處理用托盤平台21;將處理用托盤平台21支持成可朝左右方向Y自由移動的導軌22;使處理用托盤平台21朝左右方向Y移動的驅動機構23;以及使處理用托盤平台21朝上下方向Z移動的升降機構24。The processing tray holding unit 20 is formed of the following members or the like as follows: a processing tray platform 21 that forms a substantially rectangular outline and holds the processing tray T2 thereon, as shown in FIG. 1 and FIGS. 3 to 6; The processing tray platform 21 supports a guide rail 22 that is freely movable in the left-right direction Y, a drive mechanism 23 that moves the processing tray platform 21 in the left-right direction Y, and a lifting mechanism 24 that moves the processing tray platform 21 in the vertical direction Z. .
在此,驅動機構23可使用由步進馬達或伺服馬達等可進行位置控制的驅動源、可藉由驅動源驅動旋轉的滾珠螺 桿(導螺桿)、以及設在處理用托盤平台21而螺合在滾珠螺桿的螺帽所構成的移送螺桿機構等。升降機構24可使用可將處理用托盤平台21定位在上下方向Z之所希望高度的油壓式或空壓式的伸縮致動器等。Here, the drive mechanism 23 can use a drive source that can be position-controlled by a stepping motor or a servo motor, or a ball screw that can be rotated by a drive source. A rod (lead screw) and a transfer screw mechanism formed by a nut that is provided on the processing tray stage 21 and screwed to the ball screw. The elevating mechanism 24 can use a hydraulic or pneumatic type telescopic actuator that can position the processing tray platform 21 at a desired height in the vertical direction Z.
亦即,在保持在萬用托盤保持單元10的萬用托盤T1、與保持在處理用托盤保持單元20的處理用托盤T2之間移載工件時,處理用托盤平台21是由驅動機構23朝左右方向Y以預定間距驅動,使用來收容作為移載對象的工件或所要移載的工件的收容部T2a在左右方向Y定位於工件移載單元30的正下方。That is, when the workpiece is transferred between the universal tray T1 of the universal tray holding unit 10 and the processing tray T2 held by the processing tray holding unit 20, the processing tray stage 21 is driven by the driving mechanism 23 The left-right direction Y is driven at a predetermined pitch, and the accommodating portion T2a for accommodating the workpiece to be transferred or the workpiece to be transferred is positioned directly below the workpiece transfer unit 30 in the left-right direction Y.
又,在處理用托盤移送單元40承接交付處理用托盤T2時,當後述處理用托盤移送單元40保持好處理用托盤T2之後,藉由升降機構24使處理用托盤平台21下降至預定高度而使其脫離,另一方面,從處理用托盤移送單元40承接處理用托盤T2時,當後述處理用托盤移送單元40使處理用托盤T2定位於預定位置之後,藉由升降機構24使處理用托盤平台21上升至預定高度而加以保持(承接)。In addition, when the processing tray transfer unit 40 receives the delivery processing tray T2, the processing tray transfer unit 40 holds the processing tray T2, and the processing tray platform 21 is lowered to a predetermined height by the elevating mechanism 24. On the other hand, when the processing tray transfer unit 40 receives the processing tray T2, the processing tray transfer unit 40 causes the processing tray T2 to be positioned at a predetermined position, and the processing tray platform is moved by the lifting mechanism 24. 21 is raised to a predetermined height and held (taken).
工件移載單元30是如第1圖至第3圖、第7A圖至第7C圖所示,在移載區域A1、A2分別朝左右方向Y排列而設有兩個,而且是由在移載區域A1、A2的上方朝前後方向X伸長的引導機構31、相對於引導機構31支持成可朝前後方向X自由移動且朝上下方向Z升降的升降機構32、以及設在升降機構32的下端而可保持工件的保持頭33等所形成。The workpiece transfer unit 30 is provided in the transfer direction A1 and A2 in the left-right direction Y as shown in Figs. 1 to 3 and 7A to 7C, and is provided by the transfer unit 30. The guide mechanism 31 that is extended in the front-rear direction X above the regions A1 and A2 supports the elevating mechanism 32 that is movable in the front-rear direction X and moves up and down in the vertical direction Z, and is provided at the lower end of the elevating mechanism 32. The holding head 33 of the workpiece can be formed.
在此,引導機構31可使用由一面朝前後方向X引導升降機構32一面使其移動的步進馬達或伺服馬達等可進行位置控制的驅動源、藉由驅動源驅動旋轉的滾珠螺桿(導螺桿)、以及設在升降機構32而螺合在滾珠螺桿的螺帽所構成的移送螺桿機構等,升降機構32可使用由步進馬達或伺服馬達等可進行位置控制的驅動源、藉由驅動源驅動旋轉的滾珠螺桿(導螺桿)、以及設在升降機構32內而螺合在滾珠螺桿的螺帽所構成的移送螺桿機構、或是油壓式或空壓式的伸縮致動器等,保持頭33可使用用來吸附工件的吸附墊或是從兩側握持工件的握持片等。Here, the guide mechanism 31 can use a drive source capable of position control such as a stepping motor or a servo motor that moves the lift mechanism 32 while moving in the front-rear direction X, and a ball screw that is driven to rotate by a drive source. A screw mechanism and a transfer screw mechanism including a nut that is screwed to the ball screw of the lift mechanism 32, and the lift mechanism 32 can be driven by a drive source that can be position-controlled by a stepping motor or a servo motor. a ball screw (lead screw) that drives the rotation of the source, a transfer screw mechanism that is provided in the lift mechanism 32 and that is screwed into the nut of the ball screw, or a hydraulic or air-pressure type telescopic actuator. The holding head 33 can use an adsorption pad for adsorbing a workpiece or a holding piece for holding a workpiece from both sides.
亦即,在萬用托盤T1與處理用托盤T2之間進行工件之轉移時,升降機構32是藉由引導機構31使其朝前後方向X適當移動而定位在預定位置,並且在該位置下降而由保持頭33保持工件,之後再度上升,然後藉由引導機構31定位在所要移載的處理用托盤T2或萬用托盤T1之收容部T2a、T1a的正上方,並且在該位置下降而將工件收容在收容部T2a、T1a。That is, when the workpiece is transferred between the universal tray T1 and the processing tray T2, the elevating mechanism 32 is appropriately moved in the front-rear direction X by the guiding mechanism 31 to be positioned at a predetermined position, and is lowered at the position. The workpiece is held by the holding head 33, and then raised again, and then positioned by the guiding mechanism 31 directly above the housing portions T2a, T1a of the processing tray T2 or the universal tray T1 to be transferred, and lowered at the position It is accommodated in the accommodating parts T2a and T1a.
如上所述,將未處理工件從萬用托盤T1轉移至處理用托盤T2時,或是在處理區域A4將完成預定之處理的處理完畢工件從處理用托盤T2轉移至萬用托盤T1時,萬用托盤保持單元10及處理用托盤保持單元20會配合預定的收容間距適當地朝左右方向Y移動,然後定位在預定的取出位置及收容位置,而且工件移載單元30會朝前後方向X移動,在萬用托盤T1與處理用托盤T2之間搬運工件,並且朝上下方向Z移動而取出工件或收容工件,而可在萬用托盤T1與處理用托盤T2之間轉移工件。如上所述,由於萬用托盤保持單元10及處理用托盤保持單元20會朝左右方向Y適當移動,使作為取出或收容對象的工件經常在左右方向Y中位於工件移載單元30的下方,而且工件移載單元30會朝上下方向Z及前後方向X移動而轉移工件,所以從托盤T1、T2之收容部T1a、T2a取出的工件只會在XZ面內移動,因此可使工件以高速移動,且可達成轉移動作的高速化。而且,萬用托盤保持單元10、處理用托盤保持單元20、及工件移載單元30由於是採用各自只會朝平面內之一方向(左右方向Y或前後方向X)移動的一個移動機構,因此機械誤差會變小,而可實現高精確度的定位。結果,在萬用托盤保持單元10與處理用托盤保持單元20之間轉移工件時,可防止工件之取出或收容時的保持失誤或收容失誤的發生,且可正確地轉移工件。As described above, when the unprocessed workpiece is transferred from the versatile tray T1 to the processing tray T2, or when the processed workpiece that has completed the predetermined processing is transferred from the processing tray T2 to the versatile tray T1 in the processing area A4, The tray holding unit 10 and the processing tray holding unit 20 are appropriately moved in the left-right direction Y in accordance with a predetermined storage pitch, and then positioned at a predetermined take-out position and storage position, and the workpiece transfer unit 30 is moved in the front-rear direction X. The workpiece is conveyed between the universal tray T1 and the processing tray T2, and moved in the vertical direction Z to take out the workpiece or accommodate the workpiece, and the workpiece can be transferred between the universal tray T1 and the processing tray T2. As described above, since the universal tray holding unit 10 and the processing tray holding unit 20 are appropriately moved in the left-right direction Y, the workpiece as the object to be taken out or stored is often located below the workpiece transfer unit 30 in the left-right direction Y, and Since the workpiece transfer unit 30 moves in the vertical direction Z and the front-rear direction X to transfer the workpiece, the workpieces taken out from the housing portions T1a and T2a of the trays T1 and T2 move only in the XZ plane, so that the workpiece can be moved at a high speed. Moreover, the speed of the transfer operation can be achieved. Further, since the universal tray holding unit 10, the processing tray holding unit 20, and the workpiece transfer unit 30 are each a moving mechanism that moves only in one direction (the left-right direction Y or the front-rear direction X) in the plane, The mechanical error is reduced, and high-precision positioning is achieved. As a result, when the workpiece is transferred between the universal tray holding unit 10 and the processing tray holding unit 20, it is possible to prevent the occurrence of a mistake or a storage error during the removal or storage of the workpiece, and the workpiece can be accurately transferred.
而且,由於在移載區域A1、A2分別朝左右方向Y排列而設有兩個工件移載單元30,因此在萬用托盤保持單元10保持著用來收容未處理工件的未處理用的萬用托盤T1及可收容處理完畢工件的處理完畢用的萬用托盤T1時,可藉由一個工件移載單元30將未處理工件從未處理用的萬用托盤T1轉移至處理用托盤T2,同時藉由另一個工件移載單元30將處理完畢工件從處理用托盤T2轉移至處理完畢用的萬用托盤T1。亦即,可同時進行未處理工件之轉移及處理完畢工件之轉移,因此比起個別進行轉移的情形,可縮短整體進行轉移所需的時間。Further, since the two workpiece transfer units 30 are provided in the transfer areas A1 and A2, respectively, arranged in the left-right direction Y, the universal tray holding unit 10 holds the unprocessed multipurpose for housing the unprocessed workpiece. When the tray T1 and the universal tray T1 for processing the processed workpiece are accommodated, the unprocessed workpiece can be transferred from the unused universal tray T1 to the processing tray T2 by one workpiece transfer unit 30, and at the same time The processed workpiece is transferred from the processing tray T2 to the processing tray T1 for processing by the other workpiece transfer unit 30. That is, the transfer of the unprocessed workpiece and the transfer of the processed workpiece can be performed at the same time, so that the time required for the entire transfer can be shortened compared to the case where the transfer is performed individually.
在處理用托盤移送區域A3是如第1圖、第3圖所示,配置有處理用托盤移送單元40。In the processing tray transfer area A3, as shown in FIG. 1 and FIG. 3, the processing tray transfer unit 40 is disposed.
處理用托盤移送單元40是如第8A圖、第8B圖、第9圖所示,由以下構件等所形成:朝左右方向Y伸長的導軌41;可在導軌41上自由移動的可動基座42;豎立在可動基座42而設置的升降機構43;藉由升降機構43而朝上下方向Z升降的升降構件44;設在升降構件44上的旋轉機構45;設在旋轉機構45上的架台46;設在架台46上的一對導框47;設在架台46上的滑動機構48;以及用來握持處理用托盤T2的握持構件49。As shown in FIG. 8A, FIG. 8B, and FIG. 9, the processing tray transfer unit 40 is formed of the following members: a guide rail 41 that is elongated in the left-right direction Y, and a movable base 42 that is freely movable on the guide rail 41. An elevating mechanism 43 that is erected on the movable base 42; an elevating member 44 that moves up and down in the up-down direction Z by the elevating mechanism 43; a rotating mechanism 45 that is provided on the elevating member 44; and a gantry 46 that is provided on the rotating mechanism 45. A pair of guide frames 47 provided on the gantry 46; a slide mechanism 48 provided on the gantry 46; and a grip member 49 for holding the processing tray T2.
在此,可動基座42是藉由內建的驅動機構而沿著導軌41朝左右方向Y移動,使所保持的處理用托盤T2或未保持有處理用托盤T2的架台46定位在移載區域A1或移載區域A2,再者,在處理區域A4包含複數個處理區域時則定位在對應的處理區域。Here, the movable base 42 is moved in the left-right direction Y along the guide rail 41 by the built-in drive mechanism, and the held processing tray T2 or the gantry 46 on which the processing tray T2 is not held is positioned in the transfer area. A1 or the transfer area A2. Further, when the processing area A4 includes a plurality of processing areas, it is positioned in the corresponding processing area.
升降機構43是為了使處理用托盤T2位於所希望的高度而將升降構件44定位在上下方向Z的所希望高度的機構,可使用油壓式或空壓式的伸縮致動器、移送螺桿機構等。旋轉機構45是為了調整處理用托盤T2在水平面(XY面)內之方向而使其旋轉的機構,可使用馬達及齒輪機構等。一對導框47是用來保持處理用托盤T2,並且從兩側夾入而加以限制而使其定位。滑動機構48是為了進行處理用托盤T2之交付及接收,而可滑動(伸長)至移載區域A1、A2(處理用托盤保持單元20)的區域或是處理區域A4的區域。握持構件49是與滑動機構48一體移動而握持並保持處理用托盤T2的緣部。The elevating mechanism 43 is a mechanism for positioning the elevating member 44 at a desired height in the vertical direction Z so that the processing tray T2 is at a desired height, and a hydraulic or pneumatic type telescopic actuator and a transfer screw mechanism can be used. Wait. The rotating mechanism 45 is a mechanism for adjusting the direction of the processing tray T2 in the horizontal plane (XY plane), and a motor, a gear mechanism, or the like can be used. The pair of guide frames 47 are for holding the processing tray T2, and are sandwiched from both sides to be restricted and positioned. The slide mechanism 48 is an area that can slide (elongate) to the transfer area A1, A2 (processing tray holding unit 20) or the processing area A4 in order to convey and receive the processing tray T2. The grip member 49 is an edge portion that moves integrally with the slide mechanism 48 and holds and holds the processing tray T2.
亦即,由於此處理用托盤移送單元40是在處理用托盤保持單元20與處理區域A4之間移送處理用托盤T2,因此可在工件的轉移步驟之後順利轉移至處理步驟,且可使處理完畢工件順利返回處理用托盤保持單元20。此外,在處理區域A4位於複數個部位時,可在適當選擇的處理區域與處理用托盤保持單元20之間順利移送處理用托盤T2。In other words, since the processing tray transfer unit 40 transfers the processing tray T2 between the processing tray holding unit 20 and the processing area A4, it can be smoothly transferred to the processing step after the workpiece transfer step, and the processing can be completed. The workpiece is smoothly returned to the processing tray holding unit 20. Further, when the processing area A4 is located at a plurality of parts, the processing tray T2 can be smoothly transferred between the appropriately selected processing area and the processing tray holding unit 20.
在處理區域A4,朝左右方向Y排列而設有作為對於收容在處理用托盤T2的工件施以預定檢查的複數個處理區域的檢查區域A4’、A4”。在檢查區域A4’、A4”,如果工件為半導體晶片,則可配置用來進行其導通檢查或動作檢查等的各種檢查單元。In the processing area A4, the inspection areas A4' and A4" which are a plurality of processing areas for performing predetermined inspection on the workpiece accommodated in the processing tray T2 are arranged in the left-right direction Y. In the inspection areas A4', A4", If the workpiece is a semiconductor wafer, various inspection units for performing conduction inspection, operation inspection, and the like can be configured.
在萬用托盤供應區域A5是如第1圖至第3圖所示,配置有複數個(在此為三個)萬用托盤供應單元50。In the universal tray supply area A5, as shown in FIGS. 1 to 3, a plurality of (here, three) universal tray supply units 50 are disposed.
萬用托盤供應單元50是如第10A圖至第10C圖所示,由以下構件等所形成:萬用托盤T1載置用的平台51;使平台51朝上下方向Z升降的升降機構52;以及具有在上方的供應位置以夾住萬用托盤T1之方式加以保持的保持片53a的保持機構53。As shown in FIGS. 10A to 10C, the versatile tray supply unit 50 is formed of the following members: a platform 51 for placing the universal tray T1; and a lifting mechanism 52 for moving the platform 51 up and down in the vertical direction Z; The holding mechanism 53 of the holding piece 53a held in the upper supply position by sandwiching the universal tray T1.
而且,在萬用托盤供應單元50為了搬入萬用托盤T1,在位於最下端的平台51的上方朝水平方向拉入有輸送帶C。Further, in order to carry in the universal tray T1, the universal tray supply unit 50 pulls in the transport belt C in the horizontal direction above the lowermost stage 51.
在此,升降機構52是使平台51適當升降而定位在預定的高度位置,該位置例如為將萬用托盤T1供應至後述萬用托盤移載單元80的供應位置、比供應位置稍微下降的供應待機位置、比輸送帶C稍微下降並且為了搬入而退避的退避位置等,可使用油壓式或空壓式的伸縮致動器、移送螺桿機構等。保持機構53是以保持片53a保持藉由平台51及升降機構52而定位於供應位置的萬用托盤T1,而可實現平台51之下降(保持在平台51的萬用托盤T1中最上段的萬用托盤T1之脫離)。Here, the elevating mechanism 52 is configured to appropriately raise and lower the platform 51 at a predetermined height position, and the position is, for example, a supply position for supplying the universal tray T1 to a later-described universal tray transfer unit 80, and a supply slightly lower than the supply position. A hydraulic-type or air-pressure type telescopic actuator, a transfer screw mechanism, or the like can be used as the standby position, the retracted position that is slightly lower than the conveyor belt C, and which is retracted for carrying in. The holding mechanism 53 is a universal tray T1 in which the holding piece 53a is held at the supply position by the platform 51 and the lifting mechanism 52, and the lowering of the platform 51 can be realized (the uppermost section of the universal tray T1 of the platform 51 is held. With the tray T1 off).
亦即,在平台51位於退避位置的狀態下,由輸送帶C搬入重疊的萬用托盤T1時,升降機構52會動作,平台51會保持萬用托盤T1並且上升,俾使最上段的萬用托盤T1定位於供應位置。In other words, when the platform 51 is in the retracted position, when the conveyor C is loaded into the overlapping multi-purpose tray T1, the elevating mechanism 52 operates, and the platform 51 holds the universal tray T1 and rises, so that the uppermost unit is used. The tray T1 is positioned at the supply position.
接著,握持機構53會以握持片53a握持最上段的萬用托盤T1而保持在該供應位置。然後,升降機構52會動作,平台51會以保持有其餘萬用托盤T1的狀態下降至供應待機位置而待機。Next, the gripping mechanism 53 holds the uppermost multi-purpose tray T1 with the grip piece 53a and is held at the supply position. Then, the elevating mechanism 52 operates, and the platform 51 stands by in the state in which the remaining multi-purpose tray T1 is held down to the supply standby position.
接著,當後述萬用托盤移載單元80接收保持在供應位置的萬用托盤T1時,升降機構52會動作,平台51會上升而使重疊的萬用托盤T1中最上段的萬用托盤T1定位於供應位置。Next, when the versatile tray transfer unit 80 described later receives the versatile tray T1 held at the supply position, the elevating mechanism 52 operates, and the platform 51 rises to position the uppermost multi-purpose tray T1 among the overlapping versatile trays T1. In the supply location.
然後,握持機構53會握持並保持最上段的萬用托盤T1,而且平台51會再度以保持有其餘萬用托盤T1的狀態下降至供應待機位置而待機。在萬用托盤供應單元50會反覆上述動作。Then, the gripping mechanism 53 holds and holds the uppermost multi-purpose tray T1, and the platform 51 stands by again in the state in which the remaining multi-purpose tray T1 is held down to the supply standby position. The above operation is repeated in the universal tray supply unit 50.
在此萬用托盤供應區域A5配置有三個萬用托盤供應單元50,因此是例如由兩個萬用托盤供應單元50供應收容有未處理工件的萬用托盤T1,一個萬用托盤供應單元50則是為了移載處理完畢的工件而供應未收容有工件的空的萬用托盤T1而構成。In this multi-purpose tray supply area A5, three universal tray supply units 50 are disposed. Therefore, for example, the universal tray T1 containing the unprocessed workpieces is supplied from the two universal tray supply units 50, and one universal tray supply unit 50 is provided. In order to transfer the processed workpiece, an empty universal tray T1 in which the workpiece is not stored is supplied.
此外,萬用托盤供應單元50可依處理而增減。例如,如果工件的替換處理增加,亦可將萬用托盤供應單元50增加到三台以上,另一方面,在工件的替換處理減少或是萬用托盤供應單元50故障時,亦可從萬用托盤供應區域A5切離,而減少萬用托盤供應單元50的台數。在此,萬用托盤供應單元50的增減可依未圖示的開關等的指示來進行。Further, the universal tray supply unit 50 can be increased or decreased depending on the processing. For example, if the replacement processing of the workpiece is increased, the universal tray supply unit 50 can be increased to three or more. On the other hand, when the replacement processing of the workpiece is reduced or the universal tray supply unit 50 is faulty, it can also be used from the universal. The tray supply area A5 is cut away, and the number of the universal tray supply units 50 is reduced. Here, the increase or decrease of the universal tray supply unit 50 can be performed in accordance with an instruction such as a switch (not shown).
在萬用托盤回收區域A6是如第1圖至第3圖所示,配置有複數個(在此為四個)萬用托盤回收單元60。In the universal tray collection area A6, as shown in Figs. 1 to 3, a plurality of (here, four) universal tray collecting units 60 are disposed.
萬用托盤回收單元60是如第10A圖至第10C圖所示,形成實際上與前述萬用托盤供應單元50相同的構成,並且是由以下構件等所形成:萬用托盤T1載置用的平台61;使平台61朝上下方向Z升降的升降機構62;具有在上方的回收位置以夾住萬用托盤T1之方式加以保持的保持片63a的保持機構63。The versatile tray recovery unit 60 is formed in the same manner as the above-described versatile tray supply unit 50 as shown in FIGS. 10A to 10C, and is formed of the following members or the like: the versatile tray T1 is placed. The platform 61; the elevating mechanism 62 that elevates and lowers the stage 61 in the up-down direction Z; and the holding mechanism 63 of the holding piece 63a which hold|maintains the holding tray T1 in the upper collection position.
而且,在萬用托盤回收單元60,為了搬出重疊的萬用托盤T1,在比位於最下端的平台61更上方位置朝水平方向拉入有輸送帶C。Further, in the universal tray collecting unit 60, in order to carry out the stacked multi-purpose tray T1, the conveyor belt C is pulled in the horizontal direction at a position higher than the lowermost stage 61.
在此,升降機構62是使平台61適當升降而定位在預定的高度位置,該位置例如為將萬用托盤T1從後述萬用托盤移載單元80回收的回收位置、比回收位置稍微下降的回收待機位置、比輸送帶C下降並且為了搬出而退避的退避位置等,可使用油壓式或空壓式的伸縮致動器、移送螺桿機構等。保持機構63是以保持片63a保持藉由平台61及升降機構62而定位於回收位置的萬用托盤T1,而可實現平台61的上升(保持在平台61的萬用托盤T1中最上段的萬用托盤T1之接合)。Here, the elevating mechanism 62 is positioned such that the platform 61 is appropriately raised and lowered and positioned at a predetermined height position. This position is, for example, a recovery position in which the universal tray T1 is collected from the multi-purpose tray transfer unit 80 described later, and is slightly lowered in comparison with the recovery position. A hydraulic-type or air-pressure type telescopic actuator, a transfer screw mechanism, or the like can be used as the standby position, the retracted position that is lower than the conveyor belt C, and which is retracted for carrying out. The holding mechanism 63 is a universal tray T1 in which the holding piece 63a is held at the recovery position by the platform 61 and the elevating mechanism 62, so that the rise of the stage 61 can be achieved (the uppermost section of the universal tray T1 held by the platform 61) Engaged with the tray T1).
亦即,當後述萬用托盤移載單元80使萬用托盤T1定位於回收位置時,握持機構63會接收而保持該萬用托盤T1。That is, when the universal tray transfer unit 80 described later positions the universal tray T1 at the collection position, the grip mechanism 63 receives and holds the universal tray T1.
接著,升降機構62會動作,平台61會上升並且使重疊的萬用托盤T1中最上段的萬用托盤T1接合在保持於回收位置的萬用托盤T1而加以保持,同時解除藉由握持機構63的握持狀態。Then, the elevating mechanism 62 is operated, the platform 61 is raised, and the uppermost universal tray T1 of the overlapped universal tray T1 is joined to the universal tray T1 held in the recovery position, and is held by the holding mechanism. The grip state of 63.
接著,升降機構62會動作,平台61會以保持有萬用托盤T1的狀態下降至回收待機位置而待機。Next, the elevating mechanism 62 operates, and the platform 61 stands by in the state in which the universal tray T1 is held down to the recovery standby position.
然後,當萬用托盤T1再度從後述萬用托盤移載單元80交給握持機構63時,平台61會上升而保持所握持的萬用托盤T1,並且解除藉由握持機構63的握持狀態,平台61會再度以保持有萬用托盤T1的狀態下降至回收待機位置而待機。在萬用托盤回收單元60中會反覆上述動作。Then, when the universal tray T1 is again handed over from the later-described universal tray transfer unit 80 to the grip mechanism 63, the platform 61 is raised to hold the held universal tray T1, and the grip by the grip mechanism 63 is released. In the holding state, the platform 61 will stand by again in the state in which the universal tray T1 is held down to the recovery standby position. The above operation is repeated in the universal tray recovery unit 60.
接著,當萬用托盤T1重疊至預定數量時,平台6會下降至退避位置,並將所保持的萬用托盤T1交給輸送帶C,輸送帶C會搬出萬用托盤T1。Next, when the universal tray T1 is overlapped to a predetermined number, the platform 6 is lowered to the retracted position, and the held universal tray T1 is delivered to the conveyor belt C, and the conveyor belt C is carried out of the universal tray T1.
在此萬用托盤回收區域A6配置有四個萬用托盤回收單元60,因此是例如由兩個萬用托盤回收單元60回收收容有處理完畢工件中滿足預定檢查的良品工件的萬用托盤T1,由其他兩個萬用托盤回收單元60回收收容有處理完畢工件中未滿足預定檢查的瑕疵品工件的萬用托盤T1而構成。此外,萬用托盤回收單元60亦可依處理而增減,增減的操作可依未圖示的開關等的指示來進行。In the versatile tray collecting area A6, four versatile tray collecting units 60 are disposed. Therefore, for example, the two versatile tray collecting unit 60 collects the versatile tray T1 in which the good workpieces satisfying the predetermined inspection among the processed workpieces are stored. The other two universal tray collecting units 60 are configured to collect a universal tray T1 in which a defective workpiece that does not satisfy the predetermined inspection among the processed workpieces is stored. Further, the universal tray collecting unit 60 may be increased or decreased depending on the processing, and the operation of increasing or decreasing may be performed in accordance with an instruction such as a switch (not shown).
在萬用托盤待機區域A7是如第1圖及第2圖所示,配置有載置平台70。In the universal tray standby area A7, as shown in FIGS. 1 and 2, a mounting platform 70 is disposed.
載置平台70是在左右方向Y中,配置在萬用托盤供應單元50與萬用托盤回收單元60之間,且可載置複數個(在此為三個)萬用托盤T1而使其待機。The mounting platform 70 is disposed between the universal tray supply unit 50 and the universal tray collecting unit 60 in the left-right direction Y, and can mount a plurality of (here, three) universal trays T1 to stand by .
如上所述,藉由設置萬用托盤待機區域A7,在用來收容處理完畢工件(良品或瑕疵品工件)的萬用托盤T1尚未由工件裝滿時,可將該萬用托盤T1暫時載置於載置平台70而使其待機。另外,在有要處理不同種類之工件的中斷指令等時,可使先進行的萬用托盤T1暫時載置於載置平台70而使其待機,再者,將供應至萬用托盤保持單元10的萬用托盤T1或從萬用托盤保持單元10回收的萬用托盤T1暫時載置於載置平台70而使其待機,並且調整供應時序或回收時序。As described above, by providing the universal tray standby area A7, the universal tray T1 can be temporarily placed when the universal tray T1 for accommodating the processed workpiece (good or defective workpiece) has not been filled by the workpiece. The platform 70 is placed on the table to stand by. Further, when there is an interrupt command or the like to process different types of workpieces, the first-purpose universal tray T1 can be temporarily placed on the mounting platform 70 to be placed on standby, and further supplied to the universal tray holding unit 10 The universal tray T1 or the universal tray T1 recovered from the universal tray holding unit 10 is temporarily placed on the mounting platform 70 to stand by, and the supply timing or recovery timing is adjusted.
在萬用托盤供應區域A5、萬用托盤待機區域A7、萬用托盤回收區域A6是如第1圖及第2圖所示,配置有使萬用托盤T1朝上下方向Z及左右方向Y移動的萬用托盤移載單元80。In the universal tray supply area A5, the universal tray standby area A7, and the universal tray collection area A6, as shown in FIGS. 1 and 2, the universal tray T1 is moved in the vertical direction Z and the left-right direction Y. Universal pallet transfer unit 80.
萬用托盤移載單元80是如第11A圖至第11C圖所示,由用來使萬用托盤供應區域A5、萬用托盤待機區域A7、及萬用托盤回收區域A6之上方朝左右方向Y伸長的導框81、沿著導框81朝左右方向Y移動的滑動機構82、保持在滑動機構82而朝上下方向Z升降的兩個升降機構83、以及藉由各個升降機構83使其朝上下方向Z升降且具有用來保持萬用托盤T1的保持片84a的保持機構84等所形成。The universal tray transfer unit 80 is used to make the universal tray supply area A5, the universal tray standby area A7, and the universal tray recovery area A6 face the left and right direction as shown in FIGS. 11A to 11C. The elongated guide frame 81, the slide mechanism 82 that moves in the left-right direction Y along the guide frame 81, the two lift mechanisms 83 that are held up and down in the vertical direction Z by the slide mechanism 82, and the lift mechanism 83 are moved up and down by the respective lift mechanisms 83. The direction Z is raised and lowered and has a holding mechanism 84 or the like for holding the holding piece 84a of the universal tray T1.
在此,滑動機構82是使升降機構83沿著導框81移動至左右方向Y的所希望位置者,可使用油壓式或空壓式的伸縮致動器、移送螺桿機構等。升降機構83是使保持機構84移動至上下方向Z的所希望位置者,可使用油壓式或空壓式的伸縮致動器、移送螺桿機構等。保持機構84是利用其四個保持片84a從兩側夾住萬用托盤T1。Here, the slide mechanism 82 is a desired position for moving the elevating mechanism 83 along the guide frame 81 to the left-right direction Y, and a hydraulic or air-pressure type telescopic actuator, a transfer screw mechanism, or the like can be used. The elevating mechanism 83 is a desired position for moving the holding mechanism 84 to the vertical direction Z, and a hydraulic or pneumatic type telescopic actuator, a transfer screw mechanism, or the like can be used. The holding mechanism 84 grips the universal tray T1 from both sides by its four holding pieces 84a.
亦即,將萬用托盤T1從萬用托盤供應單元50移載至萬用托盤保持單元10時、將萬用托盤T1從萬用托盤保持單元10移載至萬用托盤回收單元60時、使萬用托盤T1從萬用托盤供應單元50暫時在萬用托盤待機區域A7待機時、使萬用托盤T1從萬用托盤保持單元10暫時在萬用托盤待機區域A7待機時,萬用托盤移載單元80會利用保持機構84保持萬用托盤T而上升,並且在移動至左右方向Y的預定位置之後下降,然後在所要移載的位置中解除保持機構84而移載萬用托盤T1。That is, when the universal tray T1 is transferred from the universal tray supply unit 50 to the universal tray holding unit 10, when the universal tray T1 is transferred from the universal tray holding unit 10 to the universal tray collecting unit 60, When the universal tray T1 temporarily waits in the universal tray standby area A7 from the universal tray supply unit 50 and temporarily stops the universal tray T1 from the universal tray holding unit 10 in the universal tray standby area A7, the universal tray is transferred. The unit 80 is raised by the holding mechanism 84 to hold the universal tray T, and is lowered after moving to a predetermined position in the left-right direction Y, and then the holding mechanism 84 is released in the position to be transferred to transfer the universal tray T1.
如上所述,由於萬用托盤移載單元80會在YZ面內朝左右方向Y及上下方向Z移動而使萬用托盤T1移動,因此可使供應萬用托盤T1的移動行程(行程長度)或回收的移動行程(行路長度)縮短,因此可使裝置精緻化。As described above, since the universal tray transfer unit 80 moves in the YZ plane in the left-right direction Y and the vertical direction Z to move the universal tray T1, the movement stroke (stroke length) of the universal tray T1 can be supplied or The recovered moving stroke (length of the road) is shortened, so that the device can be refined.
而且,萬用托盤供應單元50中的萬用托盤T1的取出位置、萬用托盤保持單元10中的載置位置(萬用托盤平台11移動至前方的前方位置)、萬用托盤回收單元60中的萬用托盤T1的回收位置、以及使萬用托盤T1暫時待機的待機平台70中的待機位置係排列在左右方向Y的大致直線上。Further, the take-out position of the universal tray T1 in the universal tray supply unit 50, the placement position in the universal tray holding unit 10 (the universal tray platform 11 is moved to the front front position), and the universal tray collecting unit 60 The collection position of the universal tray T1 and the standby position in the standby stage 70 in which the universal tray T1 is temporarily waiting are arranged in a substantially straight line in the left-right direction Y.
因此,使萬用托盤移載單元80在平面內移動的移動機構是只要設置僅使其朝左右方向Y移動的一個移動機構即可,因而可縮小移動機構的機械誤差。因此,可使萬用托盤移載單元80高精確度且確實地停在預定位置,且可將萬用托盤T1從預定位置取出,並且確實地載置於所要移載的預定位置。Therefore, the moving mechanism for moving the universal tray transfer unit 80 in the plane is only required to provide a moving mechanism that moves only in the left-right direction Y, so that the mechanical error of the moving mechanism can be reduced. Therefore, the universal tray transfer unit 80 can be stopped with high accuracy and surely at a predetermined position, and the universal tray T1 can be taken out from the predetermined position and surely placed at a predetermined position to be transferred.
若針對上述工件搬運裝置的整體動作加以說明,首先,由萬用托盤供應單元50供應收容有未處理工件的萬用托盤T1及未收容有工件之空的萬用托盤T1時,萬用托盤移載單元80會保持這些萬用托盤T1,然後移載至已移動至前方位置的萬用托盤保持單元10。When the overall operation of the above-described workpiece conveying device is described, first, when the universal tray supply unit 50 supplies the universal tray T1 containing the unprocessed workpiece and the universal tray T1 in which the workpiece is not stored, the universal tray is moved. The loading unit 80 holds the universal tray T1 and then transfers it to the universal tray holding unit 10 that has moved to the front position.
接著,萬用托盤保持單元10會移動至藉由工件移載單元30進行移載的後方位置。而且,處理用托盤保持單元20係保持著收容有在前步驟處理完畢之工件的處理用托盤T2。Next, the universal tray holding unit 10 moves to the rear position where the workpiece transfer unit 30 performs the transfer. Further, the processing tray holding unit 20 holds the processing tray T2 in which the workpiece processed in the previous step is stored.
接著,一個工件移載單元30會從處理用托盤T2將在處理區域A4處理完畢的工件轉移至萬用托盤T1,同時另一個工件移載單元30會將未處理工件從萬用托盤T1轉移至處理用托盤T2。Next, one workpiece transfer unit 30 transfers the workpiece processed in the processing area A4 from the processing tray T2 to the universal tray T1, while the other workpiece transfer unit 30 transfers the unprocessed workpiece from the universal tray T1 to Processing tray T2.
在此,將處理完畢工件轉移至萬用托盤T1時,滿足檢察的良品會被分類在良品用萬用托盤T1,而未滿足檢查的瑕疵品會被分類在瑕疵品用萬用托盤T1而被收容。Here, when the processed workpiece is transferred to the universal tray T1, the good products that satisfy the inspection are classified into the good universal tray T1, and the defective products that are not inspected are classified into the defective universal tray T1. Containment.
在上述移載動作中,由於萬用托盤保持單元10及處理用托盤保持單元20是配合各個預定的收容間距而朝左右方向Y適當移動,使作為取出及收容對象的工件經常在左右方向Y中位於工件移載單元30的下方,工件移載單元30會朝上下方向Z及前後方向X移動而轉移工件,因此可使工件以高速移動,且可達成轉移動作的高速化。In the above-described transfer operation, the universal tray holding unit 10 and the processing tray holding unit 20 are appropriately moved in the left-right direction Y in accordance with each predetermined storage pitch, so that the workpieces to be taken out and stored are often in the left-right direction Y. Located below the workpiece transfer unit 30, the workpiece transfer unit 30 moves in the vertical direction Z and the front-rear direction X to transfer the workpiece. Therefore, the workpiece can be moved at a high speed, and the speed of the transfer operation can be increased.
藉由工件移載單元30結束未處理工件的轉移時,處理用托盤移送單元40會將處理用托盤保持單元20上的處理用托盤T2移送至處理區域A4(檢查區域A4’或檢查區域A4”)。When the transfer of the unprocessed workpiece is completed by the workpiece transfer unit 30, the processing tray transfer unit 40 transfers the processing tray T2 on the processing tray holding unit 20 to the processing area A4 (inspection area A4' or inspection area A4) ).
接著,在處理區域A4結束預定的檢查時,處理用托盤移送單元40會保持用來收容處理完畢工件的處理用托盤T2而移送至處理用保持單元20。Then, when the processing area A4 ends the predetermined inspection, the processing tray transfer unit 40 holds the processing tray T2 for accommodating the processed workpiece and transfers it to the processing holding unit 20.
由工件移載單元30將處理完畢工件移載至萬用托盤T1時,萬用托盤保持單元10會移動至前方位置,萬用托盤移載單元80會保持該萬用托盤T1,然後移載至萬用托盤回收單元60。When the processed workpiece is transferred to the universal tray T1 by the workpiece transfer unit 30, the universal tray holding unit 10 moves to the front position, and the universal tray transfer unit 80 holds the universal tray T1 and then transfers it to Universal pallet recovery unit 60.
萬用托盤回收單元60係在收容有處理完畢工件的萬用托盤T1只要重疊至預定量時,這些萬用托盤T1就會經由輸送帶C被搬出。The universal tray collecting unit 60 is carried out via the conveyor belt C when the universal tray T1 in which the processed workpiece is stored is superimposed to a predetermined amount.
在此,未由處理完畢工件裝滿的萬用托盤T1亦可在交給萬用托盤回收單元60之前,使其暫時在萬用托盤待機區域A7待機,然後再度移送至萬用托盤保持單元10上,在完全由工件裝滿之後再移送至萬用托盤回收單元60。Here, the universal tray T1 that has not been filled with the processed workpiece may be temporarily placed in the universal tray standby area A7 before being transferred to the universal tray recovery unit 60, and then transferred to the universal tray holding unit 10 again. Then, it is transferred to the universal tray recycling unit 60 after being completely filled with the workpiece.
此外,在有進行不同種類工件之處理的中斷指令時,會將其他處理用托盤T2供應至處理用托盤保持單元20上,並且使位於萬用托盤保持單元10上的既存萬用托盤T1暫時在萬用托盤待機區域A7待機。接著,會將收容有對應於指令之種類的工件的萬用托盤T1或是未收容有工件的新的空的萬用托盤T1供應至萬用托盤保持單元10上,然後進行同樣的移載及處理。另外,亦可僅使用來收容已經處理完畢之工件的萬用托盤T1在待機區域A7待機。Further, when there is an interrupt command for processing different types of workpieces, the other processing trays T2 are supplied to the processing tray holding unit 20, and the existing multi-purpose tray T1 located on the universal tray holding unit 10 is temporarily placed. The universal tray standby area A7 stands by. Next, the universal tray T1 containing the workpiece corresponding to the type of the command or the new empty universal tray T1 not containing the workpiece is supplied to the universal tray holding unit 10, and then the same transfer and deal with. Further, it is also possible to stand by in the standby area A7 only by using the universal tray T1 for accommodating the processed workpiece.
如上所述,在用來收容處理完畢工件的萬用托盤T1尚未裝滿時,可使該萬用托盤T1暫時在萬用托盤待機區域A7待機,而在有處理不同種類工件之中斷指令時,可使先進行的萬用托盤T1暫時在萬用托盤待機區域A7待機,再者,可使供應至萬用托盤保持單元10的萬用托盤T1或是從萬用托盤保持單元10回收的萬用托盤T1暫時在萬用托盤待機區域A7待機,而調整供應時序或回收時序。As described above, when the universal tray T1 for accommodating the processed workpiece is not yet full, the universal tray T1 can be temporarily placed in the universal tray standby area A7, and when there is an interrupt command for processing different types of workpieces, The versatile tray T1 that is to be carried out can be temporarily placed in the universal tray standby area A7, and the versatile tray T1 supplied to the omni tray holding unit 10 or the versatile tray holding unit 10 can be reused. The tray T1 temporarily stands by in the universal tray standby area A7, and adjusts the supply timing or the recovery timing.
再者,在上述工件搬運裝置中,由於由萬用托盤保持單元10、處理托盤保持單元20、及兩個工件移載單元30所構成的工件移載機構是朝左右方向Y排列而設有兩個,因此可在更短的時間內連續進行工件的轉移,且可縮短整體之工件處理所需的時間,且可使生產性提升。Further, in the above-described workpiece transporting apparatus, the workpiece transfer mechanism including the universal tray holding unit 10, the processing tray holding unit 20, and the two workpiece transfer units 30 is arranged in the left-right direction Y. Therefore, the transfer of the workpiece can be continuously performed in a shorter time, and the time required for the overall workpiece processing can be shortened, and the productivity can be improved.
而且,根據上述構成,當預定的處理在中途結束時,在兩個工件移載機構分別會產生工件未完全收容或未完全移載的未完成之萬用托盤T1。此時,就會將保持在一個工件移載機構的未完成之萬用托盤T1移載至另一個工件移載機構,而將工件收容(轉移)至一個萬用托盤T1。此時,除了作為收容對象的一個萬用托盤T1以外的其他萬用托盤T1會使其暫時移動至待機區域A7。Further, according to the above configuration, when the predetermined process ends halfway, the unfinished universal tray T1 in which the workpiece is not completely accommodated or not completely transferred is generated in each of the two workpiece transfer mechanisms. At this time, the unfinished universal tray T1 held by one workpiece transfer mechanism is transferred to another workpiece transfer mechanism, and the workpiece is housed (transferred) to a universal tray T1. At this time, the multi-purpose tray T1 other than one of the versatile trays T1 to be stored is temporarily moved to the standby area A7.
具體而言,若針對例如兩個工件移載機構中,有用來收容良品工件的未完成之萬用托盤T1及用來收容瑕疵品工件的未完成之萬用托盤T1的情形加以說明,首先,各個萬用托盤保持單元10會移動至供應或回收萬用托盤T1的前方位置。Specifically, for example, in the case of two workpiece transfer mechanisms, an unfinished universal tray T1 for accommodating a good workpiece and an unfinished universal tray T1 for accommodating a defective workpiece are described. First, Each of the universal tray holding units 10 is moved to a position in front of the supply or collection of the universal tray T1.
接著,萬用托盤移載單元80會取出用來收容保持在一個萬用托盤保持單元10之瑕疵品工件的未完成之萬用托盤T1,然後移載至待機區域A7(載置平台70)。Next, the universal tray transfer unit 80 takes out the unfinished universal tray T1 for accommodating the defective workpiece held by the one-purpose tray holding unit 10, and then transfers it to the standby area A7 (the mounting stage 70).
然後,萬用托盤移載單元80會取出用來收容保持在另一個萬用托盤保持單元10之良品工件的未完成之萬用托盤T1,然後移載至一個萬用托盤保持單元10的載置位置(保持有用來收容瑕疵品工件的未完成之萬用托盤T1的位置)。因此,在一個萬用托盤保持單元10將會保持兩個用來收容良品工件的未完成之萬用托盤T1。在此狀態下,一個萬用托盤保持單元10會移動至後方位置,藉由此一個萬用托盤保持單元10與工件移載單元30的連動動作,可使工件從一個萬用托盤T1轉移到另一個萬用托盤T1之空的收容部T1a。接著,當另一個萬用托盤T1由良品工件完全裝滿時,便結束此移載作業。此外,工件往未完成之萬用托盤T1的轉移係在未完成之萬用托盤T1之任一個由工件完全裝滿時、或是在已沒有作為轉移之對象的工件時完成。Then, the universal tray transfer unit 80 takes out the unfinished universal tray T1 for accommodating the good workpiece held by the other universal tray holding unit 10, and then transfers it to the loading of one of the universal tray holding units 10. Position (the position of the unfinished universal tray T1 for holding the workpiece is held). Therefore, in the one-purpose tray holding unit 10, two unfinished universal trays T1 for accommodating good workpieces will be held. In this state, a universal tray holding unit 10 is moved to the rear position, whereby the workpiece can be transferred from one universal tray T1 to another by the interlocking operation of the universal tray holding unit 10 and the workpiece transfer unit 30. An empty housing portion T1a of the universal tray T1. Then, when the other universal tray T1 is completely filled with the good workpiece, the transfer operation is ended. Further, the transfer of the workpiece to the unfinished universal tray T1 is completed when either of the unfinished universal trays T1 is completely filled by the workpiece or when there is no workpiece to be transferred.
此轉移完成時,一個萬用托盤保持單元10會使由工件裝滿的萬用托盤T1移動至前方位置,萬用托盤移載單元80會將此萬用托盤T1移載至萬用托盤回收單元60。When the transfer is completed, a universal tray holding unit 10 moves the universal tray T1 filled with the workpiece to the front position, and the universal tray transfer unit 80 transfers the universal tray T1 to the universal tray recovery unit. 60.
另一方面,用來收容使其在待機區域A7待機之瑕疵品工件的未完成之萬用托盤T1會由萬用托盤移載單元80從待機區域A7取出,然後移載至另一個萬用托盤保持單元10的載置位置(保持有用來收容良品工件的未完成之萬用托盤T1的位置)。因此,在另一個萬用托盤保持單元10將會保持兩個用來收容瑕疵品工件的未完成之萬用托盤T1。在此狀態下,另一個萬用托盤保持單元10會移動至後方位置,藉由此另一個萬用托盤保持單元10與工件移載單元30的連動動作,可使工件從一個萬用托盤T1轉移到另一個萬用托盤T1之空的收容部T1a。之後的動作由於與轉移良品工件的情形相同,因此省略其說明。On the other hand, the unfinished universal tray T1 for accommodating the defective workpiece which is placed in the standby area A7 is taken out from the standby area A7 by the universal tray transfer unit 80, and then transferred to another universal tray. The holding position of the holding unit 10 (the position of the unfinished universal tray T1 for accommodating the good workpiece is held). Therefore, the other universal tray holding unit 10 will hold two unfinished universal trays T1 for accommodating the workpieces. In this state, the other universal tray holding unit 10 is moved to the rear position, whereby the workpiece can be transferred from a universal tray T1 by the interlocking action of the other universal tray holding unit 10 and the workpiece transfer unit 30. The accommodating portion T1a to the empty of the other universal tray T1. Since the subsequent operation is the same as the case of transferring the good workpiece, the description thereof will be omitted.
如上所述,藉由將尚未完全收容有工件的未完成之萬用托盤T1集中載置在各個萬用托盤保持單元10,並藉由與各個工件移載單元30的連動動作來進行工件的轉移,可使未完成之萬用托盤T1形成一個,且可有效率地進行處理。As described above, the unfinished universal tray T1 that has not completely accommodated the workpiece is collectively placed on each of the universal tray holding units 10, and the workpiece is transferred by the interlocking operation with the respective workpiece transfer units 30. The unfinished universal tray T1 can be formed into one and can be processed efficiently.
此外,在此是使並非處理對象的萬用托盤T1暫時移動至待機區域A7而使其待機的情形,但是並不限定於此方法,由於萬用托盤移載單元80具備兩個保持機構84,因此亦可取代待機區域A7,而由一個保持機構84暫時保持並非處理對象的萬用托盤T1並使其待機。另外,藉由不使用待機區域A7,而是大致同時使用兩個移載區域A1、A2而動作,例如在一個移載區域A1進行尚未由處理完畢工件裝滿的未完成之良品用萬用托盤T1彼此之轉移,在另一個移載區域A2則進行尚未由處理完畢工件裝滿的未完成之瑕疵品用萬用托盤T1彼此之轉移,可縮短將工件轉移至一個萬用托盤T1的時間,且可有效率地進行處理。In addition, this is a case where the universal tray T1 that is not to be processed is temporarily moved to the standby area A7 and is in standby. However, the present invention is not limited to this method, and the universal tray transfer unit 80 is provided with two holding mechanisms 84. Therefore, instead of the standby area A7, the one holding tray 84 temporarily holds the universal tray T1 which is not the processing target and stands by. Further, by operating the two transfer areas A1 and A2 at substantially the same time without using the standby area A7, for example, an unfinished good multi-purpose tray that has not been filled with the processed workpiece in one transfer area A1 is performed. When T1 is transferred to each other, in the other transfer area A2, the unfinished defective goods trays T1 that have not been filled by the processed workpieces are transferred to each other, and the time for transferring the workpieces to one of the universal trays T1 can be shortened. And can be processed efficiently.
第12圖是本發明之工件搬運裝置之其他實施形態的平面圖。此實施形態中,如第12圖所示,設有對於處理用托盤移送單元40進行處理用托盤T2之供應或回收的處理用托盤供應回收單元90。Fig. 12 is a plan view showing another embodiment of the workpiece conveying device of the present invention. In this embodiment, as shown in FIG. 12, a processing tray supply and collection unit 90 that supplies or collects the processing tray T2 to the processing tray transfer unit 40 is provided.
因此,在處理區域A4由複數個處理區域(檢查區域A4’、A4”)所構成時,可藉由處理用托盤供應回收單元90僅供應所需數量的處理用托盤T2。而且,在有要中止的處理區域(檢查區域A4’或檢查區域A4”)的情況下,可以僅回收該部分的處理用托盤T2,再者,在保養及檢查處理用托盤T2時可容易取出。Therefore, when the processing area A4 is composed of a plurality of processing areas (inspection areas A4', A4"), only the required number of processing trays T2 can be supplied by the processing tray supply recovery unit 90. In the case of the suspended processing area (inspection area A4' or inspection area A4"), only the processing tray T2 of this part can be recovered, and it can be easily taken out while maintaining and inspecting the processing tray T2.
如上所述,根據本發明之工件搬運裝置,可達成構造之簡化、各機構之精緻化、整個裝置之小型化、設置面積之省空間化、工件之轉移所需的時間之縮短化等,而且對於半導體晶片、基板、及其他電子零件等工件可有效率地施以試驗、檢查、測定、加工、組裝等各種處理,且可使生產性提升。As described above, according to the workpiece transfer device of the present invention, it is possible to achieve simplification of the structure, refinement of each mechanism, miniaturization of the entire apparatus, space saving of the installation area, and shortening of the time required for the transfer of the workpiece, and the like. Various processes such as testing, inspection, measurement, processing, and assembly can be efficiently applied to workpieces such as semiconductor wafers, substrates, and other electronic components, and productivity can be improved.
如上所述,本發明之工件搬運裝置只要是在對於工件施以各種處理時,必須在萬用托盤T1與處理用托盤T2之間進行工件之轉移的領域,半導體製造的領域自不待言,在汽車或是其零件的生產線、電子機器或是其零件的生產線、其他機械或電子零件相關等領域也相當有用。As described above, the workpiece transporting apparatus of the present invention is required to perform the transfer of the workpiece between the universal tray T1 and the processing tray T2 when various processes are applied to the workpiece, and the field of semiconductor manufacturing is self-evident. Automotive or its parts production lines, electronic machines or their parts production lines, and other mechanical or electronic parts are also very useful.
10‧‧‧萬用托盤保持單元10‧‧‧ million pallet holding unit
11‧‧‧萬用托盤平台11‧‧‧ universal pallet platform
12‧‧‧導軌12‧‧‧ rails
13‧‧‧驅動機構13‧‧‧Drive mechanism
14‧‧‧滑動件14‧‧‧Sliding parts
15‧‧‧驅動機構15‧‧‧Drive mechanism
20‧‧‧處理用托盤保持單元20‧‧‧Processing tray holding unit
21‧‧‧處理用托盤平台21‧‧‧Processing pallet platform
22‧‧‧導軌22‧‧‧ rails
23‧‧‧驅動機構23‧‧‧ drive mechanism
24‧‧‧升降機構24‧‧‧ Lifting mechanism
30‧‧‧工件移載單元30‧‧‧Workpiece transfer unit
31‧‧‧引導機構31‧‧‧Guiding agency
32‧‧‧升降機構32‧‧‧ Lifting mechanism
33‧‧‧保持頭33‧‧‧ Keep head
40‧‧‧處理用托盤移送單元40‧‧‧Processing tray transfer unit
41‧‧‧導軌41‧‧‧rails
42‧‧‧可動基座42‧‧‧ movable base
43...升降機構43. . . Lifting mechanism
44...升降構件44. . . Lifting member
45...旋轉機構45. . . Rotating mechanism
46...架台46. . . shelf
47...導框47. . . Guide frame
48...滑動機構48. . . Sliding mechanism
49...握持構件49. . . Grip member
50...萬用托盤供應單元50. . . Universal tray supply unit
51...平台51. . . platform
52...升降機構52. . . Lifting mechanism
53...保持機構53. . . Holding mechanism
53a...保持片53a. . . Hold piece
60...萬用托盤回收單元60. . . Universal pallet recycling unit
61...平台61. . . platform
62...升降機構62. . . Lifting mechanism
63...保持機構63. . . Holding mechanism
63a...保持片63a. . . Hold piece
70...載置平台70. . . Loading platform
80...萬用托盤移載單元80. . . Universal pallet transfer unit
81...導框81. . . Guide frame
82...滑動機構82. . . Sliding mechanism
83...升降機構83. . . Lifting mechanism
84...保持機構84. . . Holding mechanism
84a...保持片84a. . . Hold piece
90...處理用托盤供應回收單元90. . . Processing tray supply recycling unit
A1...移載區域A1. . . Transfer area
A2...移載區域A2. . . Transfer area
A3...處理用托盤移送區域A3. . . Processing tray transfer area
A4...處理區域A4. . . Processing area
A4’...檢查區域A4’. . . Inspection area
A4”...檢查區域A4"... inspection area
A5...萬用托盤供應區域A5. . . Universal tray supply area
A6...萬用托盤回收區域A6. . . Universal pallet recycling area
A7...萬用托盤待機區域A7. . . Universal pallet standby area
C...輸送帶C. . . conveyor
T1...萬用托盤T1. . . Universal tray
T1a...收容部T1a. . . Containment department
T2...處理用托盤T2. . . Processing tray
T2a...收容部T2a. . . Containment department
第1圖是本發明之工件搬運裝置之一實施形態的平面圖。Fig. 1 is a plan view showing an embodiment of a workpiece conveying device of the present invention.
第2圖是第1圖之工件搬運裝置的正面圖。Fig. 2 is a front elevational view of the workpiece handling device of Fig. 1.
第3圖是第1圖之工件搬運裝置的側面圖。Fig. 3 is a side view of the workpiece handling device of Fig. 1.
第4圖是構成第1圖之工件搬運裝置之一部分的萬用托盤保持單元及處理用托盤保持單元的平面圖。Fig. 4 is a plan view showing a universal tray holding unit and a processing tray holding unit which constitute one part of the workpiece conveying device of Fig. 1.
第5圖是構成第1圖之工件搬運裝置之一部分的萬用托盤保持單元及處理用托盤保持單元的正面圖。Fig. 5 is a front elevational view showing a universal tray holding unit and a processing tray holding unit which constitute one part of the workpiece conveying device of Fig. 1.
第6圖是構成第1圖之工件搬運裝置之一部分的萬用托盤保持單元及處理用托盤保持單元的側面圖。Fig. 6 is a side view showing a universal tray holding unit and a processing tray holding unit which constitute one part of the workpiece conveying device of Fig. 1.
第7A圖、第7B圖及第7C圖分別是構成第1圖之工件搬運裝置之一部分的工件移載單元的平面圖、側面圖及正面圖。7A, 7B, and 7C are a plan view, a side view, and a front view, respectively, of a workpiece transfer unit constituting one of the workpiece transfer devices of Fig. 1.
第8A圖及第8B圖分別是構成第1圖之工件搬運裝置之一部分的處理用托盤移送單元的平面圖及正面圖。8A and 8B are a plan view and a front view, respectively, of the processing tray transfer unit constituting one of the workpiece conveying devices of Fig. 1.
第9圖是構成第1圖之工件搬運裝置之一部分的處理用托盤移送單元的側面圖。Fig. 9 is a side view showing a processing tray transfer unit constituting one of the workpiece conveying devices of Fig. 1.
第10A圖、第10B圖及第10C圖分別是構成第1圖之工件搬運裝置之一部分的萬用托盤供應單元及萬用托盤回收單元的側面圖、正面圖及平面圖。10A, 10B, and 10C are a side view, a front view, and a plan view, respectively, of a universal tray supply unit and a universal tray collecting unit that constitute one of the workpiece conveying devices of Fig. 1.
第11A圖、第11B圖及第11C圖分別是構成第1圖之工件搬運裝置之一部分的萬用托盤移載單元的側面圖、正面圖及平面圖。11A, 11B, and 11C are a side view, a front view, and a plan view, respectively, of a universal tray transfer unit constituting one of the workpiece transfer devices of Fig. 1.
第12圖是本發明之工件搬運裝置之其他實施形態的平面圖。Fig. 12 is a plan view showing another embodiment of the workpiece conveying device of the present invention.
10...萬用托盤保持單元10. . . Universal tray holding unit
20...處理用托盤保持單元20. . . Processing tray holding unit
30...工件移載單元30. . . Workpiece transfer unit
31...引導機構31. . . Guiding mechanism
32...升降機構32. . . Lifting mechanism
40...處理用托盤移送單元40. . . Processing tray transfer unit
42...可動基座42. . . Movable base
43...升降機構43. . . Lifting mechanism
46...架台46. . . shelf
47...導框47. . . Guide frame
49...握持構件49. . . Grip member
50...萬用托盤供應單元50. . . Universal tray supply unit
60...萬用托盤回收單元60. . . Universal pallet recycling unit
80...萬用托盤移載單元80. . . Universal pallet transfer unit
81...導框81. . . Guide frame
82...滑動機構82. . . Sliding mechanism
83...升降機構83. . . Lifting mechanism
84...保持機構84. . . Holding mechanism
A1...移載區域A1. . . Transfer area
A2...移載區域A2. . . Transfer area
A3...處理用托盤移送區域A3. . . Processing tray transfer area
A4...處理區域A4. . . Processing area
A4’...檢查區域A4’. . . Inspection area
A4”...檢查區域A4"... inspection area
A5...萬用托盤供應區域A5. . . Universal tray supply area
A6...萬用托盤回收區域A6. . . Universal pallet recycling area
A7...萬用托盤待機區域A7. . . Universal pallet standby area
T1...萬用托盤T1. . . Universal tray
T2...處理用托盤T2. . . Processing tray
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW95141262A TWI393901B (en) | 2006-11-08 | 2006-11-08 | Workpiece handling apparatus |
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| Application Number | Priority Date | Filing Date | Title |
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| TW95141262A TWI393901B (en) | 2006-11-08 | 2006-11-08 | Workpiece handling apparatus |
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| TWI393901B true TWI393901B (en) | 2013-04-21 |
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| TWI621858B (en) * | 2013-05-17 | 2018-04-21 | Seiko Epson Corp | Processor and inspection device |
| TWI641847B (en) * | 2013-05-20 | 2018-11-21 | 日商精工愛普生股份有限公司 | Processor and inspection device |
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| JP2013057572A (en) * | 2011-09-07 | 2013-03-28 | Seiko Epson Corp | Handler and component inspection device |
| JP7345229B2 (en) * | 2019-08-21 | 2023-09-15 | Nittoku株式会社 | Pallet transport device and pallet transport method |
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