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TWI393601B - Automaticallly looking and positioning device for a starting hole of a wire cutting machine - Google Patents

Automaticallly looking and positioning device for a starting hole of a wire cutting machine Download PDF

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Publication number
TWI393601B
TWI393601B TW98143767A TW98143767A TWI393601B TW I393601 B TWI393601 B TW I393601B TW 98143767 A TW98143767 A TW 98143767A TW 98143767 A TW98143767 A TW 98143767A TW I393601 B TWI393601 B TW I393601B
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Taiwan
Prior art keywords
piston rod
wire
cutting
cutting machine
light sensor
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TW98143767A
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Chinese (zh)
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TW201121684A (en
Inventor
Sung Neng Cheng
Chung Shien Lu
Sheng Chih Hsu
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Excetek Technologies Co Ltd
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Application filed by Excetek Technologies Co Ltd filed Critical Excetek Technologies Co Ltd
Priority to TW98143767A priority Critical patent/TWI393601B/en
Publication of TW201121684A publication Critical patent/TW201121684A/en
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Publication of TWI393601B publication Critical patent/TWI393601B/en

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Description

線切割機自動尋找起割孔定位裝置Wire cutting machine automatically finds the cutting hole positioning device

本發明係有關於線切割機之技術領域,尤指一種加工前可逐一掃描檢查工件各起割孔是否有偏差現象與偏差位置之線切割機動尋找起割孔定位裝置。The invention relates to the technical field of a wire cutting machine, in particular to a wire cutting maneuvering machine for finding a cutting hole positioning device which can scan one by one before machining to check whether the cutting hole of the workpiece has a deviation phenomenon and a deviation position.

線切割機(線放電加工機)對於精密之金屬切削加工是一不可或缺之加工母機之一,其主要係利用貫穿工件之黃銅線與工件之間放電,此時黃銅線就會有如線鋸一般切割工件。此時只要配合NC程式,令線切割機之基座配合XY軸之設定移動工件,即可在誤差極小的狀態下切割出如程式所設計的形狀。Wire cutting machine (line electric discharge machine) is one of the indispensable machining machines for precision metal cutting. It mainly uses the discharge between the brass wire and the workpiece through the workpiece. At this time, the brass wire will be like Wire saws generally cut the workpiece. At this time, if the NC program is used, the base of the wire cutter can be moved with the setting of the XY axis, and the shape designed by the program can be cut in a state where the error is extremely small.

既然需要穿設銅線就,必須於加工前於所欲加工(切割)之部位鑽設一穿設銅線之起割孔。然而,前置之鑽孔加工可能會因為人為之疏失或鑽孔機本身之誤差,使得所鑽設之起割孔產生偏移的現象,令線切割機無法自行進行穿設銅線之作業,必須依賴人力進行人工排除起割孔偏差與短路現象才能進行後續之加工程序。Since it is necessary to wear a copper wire, it is necessary to drill a cutting hole for the copper wire to be processed (cut) before processing. However, the pre-drilling process may cause the offset of the drilled hole due to human error or the error of the drilling machine itself, so that the wire cutter can not perform the operation of laying the copper wire by itself. Manpower must be relied upon to manually eliminate the hole deviation and short circuit in order to carry out the subsequent processing procedures.

如此以來會導致整個自動化作業停頓,因此,要如何於加工前先利用一裝置逐一掃描檢查工件各起割孔是否有偏差現象與偏差位置,使線切割之自動穿線作業可依據所找尋到之鑽孔位置進行穿線並自動移動置NC程式之起始位置,即為本發明最重要之研發目標。This will cause the entire automation work to stop. Therefore, how to use the device to scan one by one to check whether the cutting holes of the workpiece have deviation and deviation position before machining, so that the automatic threading operation of the wire cutting can be based on the found drilling. The hole position is threaded and automatically moves to the starting position of the NC program, which is the most important research and development target of the invention.

本發明之主要目的,在於解決上述的問題而提供一種線切割機自動尋找起割孔定位裝置。The main object of the present invention is to solve the above problems and to provide a wire cutting machine for automatically finding a cutting hole positioning device.

為達上述目的,本發明主要係包括一垂直固設於線切割機上之缸體,該缸體中係容置有一活塞桿,藉由線切割機上控制單元之控制,該活塞桿係可相對於缸體作軸向往復式運動;以及一裝設於活塞桿自由端部之光感測單元,該光感測單元係包 含有一固設於活塞桿自由端部之座體,該座體上係固設有一同軸對應於活塞桿之光感測器,且該座體周緣係固設有一開口向前之ㄩ形護罩,其中,該光感測器係利用其所發出之光束來偵測其所對應起割孔之偏移量,並電性連接至線切割機之控制單元,而將其所偵測到起割孔之偏移量紀錄於該控制單元中,於加工前加以比對校正。該光感測單元並包含有一水平樞設於線切割機上之護板,該護板係於切割作業執行時保護光感測器之用。In order to achieve the above object, the present invention mainly comprises a cylinder fixed vertically on a wire cutter, wherein the cylinder body houses a piston rod, and the piston rod can be controlled by a control unit on the wire cutter. An axial reciprocating motion relative to the cylinder; and a light sensing unit mounted on the free end of the piston rod, the light sensing unit The utility model comprises a seat body fixed on the free end of the piston rod, wherein the base body is fixed with a light sensor coaxially corresponding to the piston rod, and the periphery of the seat body is fixed with an opening forwardly facing the dome cover The photo sensor uses the light beam emitted by the photo sensor to detect the offset of the corresponding cutting hole, and is electrically connected to the control unit of the wire cutting machine, and detects the cutting The offset of the hole is recorded in the control unit and compared for correction before processing. The light sensing unit further includes a shield horizontally disposed on the wire cutter, the shield protecting the light sensor during execution of the cutting operation.

藉由上述結構組合,線切割機即可不用依靠人力來排除起割孔偏差與短路現象之問題,令所有之加工程可以在自動化的情況下依序執行。With the combination of the above structures, the wire cutter can eliminate the problem of the cutting hole deviation and the short circuit without relying on manpower, so that all the addition projects can be executed in an automated manner.

本發明之上述及其他目的與優點,不難從下述所選用實施例之詳細說明與附圖中,獲得深入了解。The above and other objects and advantages of the present invention will be readily understood from

當然,本發明在某些另件上,或另件之安排上容許有所不同,但所選用之實施例,則於本說明書中,予以詳細說明,並於附圖中展示其構造。Of course, the invention may be varied on certain components, or in the arrangement of the components, but the selected embodiments are described in detail in the specification and their construction is shown in the drawings.

本發明係有關於一種線切割機自動尋找起割孔定位裝置,請參閱如第一圖所示,其主要係包含有一垂直固設於線切割機上之缸體(10),該缸體(10)中係容置有一活塞桿(11),藉由線切割機上控制單元(圖中未示)之控制,該活塞桿(11)係可相對於缸體(10)作軸向往復式運動。The invention relates to a wire cutting machine for automatically finding a cutting hole positioning device, as shown in the first figure, which mainly comprises a cylinder body (10) vertically fixed on the wire cutting machine, the cylinder body ( 10) The middle system houses a piston rod (11) which is axially reciprocable with respect to the cylinder block (10) by the control of a control unit (not shown) on the wire cutter. motion.

一裝設於活塞桿(11)自由端部之光感測單元(20)。該光感測單元(20)係包含有一固設於活塞桿(11)自由端部之座體(21),該座體(21)上係固設有一同軸對應於活塞桿(11)之光感測器(22),且該座體(21)周緣係固設有一開口向前之ㄩ形護罩(23),其中,該光感測器(22)係為一雷射光發射器並電性連接至線切割機之控制單元。該光感測單元(20)進一步包含有一水平樞設於線切割機上之護板(24),該護板(24)係於切割作業執行時 保護光感測器(22)之用。A light sensing unit (20) mounted at the free end of the piston rod (11). The light sensing unit (20) includes a seat body (21) fixed to a free end of the piston rod (11), and the seat body (21) is fixed with a light coaxially corresponding to the piston rod (11). a sensor (22), and the periphery of the base body (21) is fixed with an opening forward shimming shield (23), wherein the light sensor (22) is a laser light emitter and is electrically Connected to the control unit of the wire cutter. The light sensing unit (20) further includes a shield (24) horizontally pivoted on the wire cutter, the shield (24) being attached to the cutting operation Protect the photo sensor (22).

請參閱如第二至三圖所示,當欲使用本發明偵測並定位起割孔時,首先利用線切割機上之移動單元將起割孔移動至本發明之下方,令其軸向對應於光感測器(22),再利用控制單元令活塞桿(11)向下延伸,並令護罩(23)之端緣推開樞設之護板(24)。當活塞桿(11)延伸至極限時,該光感測器(22)即朝向所對應之起割孔發射光束,藉以偵測其偏移量,並記錄於線切割機之控制單元中。若工件上有複數之起割孔時,只要利用重覆前述步驟,利用線切割機上之移動單元,將複數起割孔逐一軸向對應於光感測器(22),該光感測器(22)即逐一檢測每一起割孔之偏移量,並依序紀錄於線切割機之控制單元。Referring to the second to third figures, when the present invention is used to detect and position the cut hole, the moving unit on the wire cutter is first used to move the cut hole below the present invention, so that the axial direction is corresponding. In the light sensor (22), the control unit is used to extend the piston rod (11) downward, and the edge of the shield (23) is pushed away from the pivoting shield (24). When the piston rod (11) extends to the limit, the light sensor (22) emits a light beam toward the corresponding cutting hole, thereby detecting the offset thereof, and recording it in the control unit of the wire cutter. If there are a plurality of cutting holes on the workpiece, the plurality of cutting holes are axially corresponding to the photo sensor (22) by using the moving unit on the wire cutting machine by repeating the foregoing steps, and the photo sensor is used. (22) The offset of each cut hole is detected one by one, and is sequentially recorded in the control unit of the wire cutting machine.

當所有起割孔皆偵測完畢後,該活塞桿(11)即回縮至缸體(10)中,令光感測器(22)回復到受護罩(23)與護板(24)保護之狀態。此時線切割機之控制單元即逐一開始比對光感測器(22)偵測到之偏移量與程式所設定之原始起割點,並於穿線時自行修正。如此一來,線切割機即可不用依靠人力來排除起割孔偏差與短路現象之問題,令所有之加工程序可以在自動化的情況下依序執行。When all the cutting holes are detected, the piston rod (11) is retracted into the cylinder (10), and the light sensor (22) is returned to the shield (23) and the shield (24). The state of protection. At this time, the control unit of the wire cutting machine starts to compare the offset detected by the light sensor (22) with the original cutting point set by the program, and corrects itself when threading. In this way, the wire cutter can eliminate the problem of cutting hole deviation and short circuit without relying on manpower, so that all machining programs can be executed in an automated manner.

以上所述實施例之揭示係用以說明本發明,並非用以限制本發明,故舉凡數值之變更或等效元件之置換仍應隸屬本發明之範疇。The above description of the embodiments is intended to be illustrative of the invention and is not intended to limit the scope of the invention.

以上所述實施例之揭示係用以說明本發明,並非用以限制本發明,故舉凡數值之變更或等效元件之置換仍應隸屬本發明之範疇。The above description of the embodiments is intended to be illustrative of the invention and is not intended to limit the scope of the invention.

由以上詳細說明,可使熟知本項技藝者明瞭本發明的確可達成前述目的,並且在同類製程或產品中均未見有類似之發表,實已符合專利法之規定,爰依法俱文提出專利申請。From the above detailed description, those skilled in the art can understand that the present invention can achieve the foregoing objects, and no similar publications are found in similar processes or products, which have been in compliance with the provisions of the Patent Law, and have been patented according to law. Application.

10‧‧‧缸體10‧‧‧Cylinder

11‧‧‧活塞桿11‧‧‧ piston rod

20‧‧‧光感測單元20‧‧‧Light sensing unit

21‧‧‧座體21‧‧‧ body

22‧‧‧光感測器22‧‧‧Light sensor

23‧‧‧ㄩ形護罩23‧‧‧Shape guard

24‧‧‧護板24‧‧‧ Guard

第一圖係本發明之立體外觀圖。The first figure is a perspective view of the present invention.

第二圖係本發明動作完畢/未動作時之前視圖。The second figure is a front view of the present invention when the action is completed/not activated.

第三圖係本發明偵測定位起割孔之動作示意圖。The third figure is a schematic diagram of the action of the present invention for detecting the positioning and cutting holes.

10‧‧‧缸體10‧‧‧Cylinder

11‧‧‧活塞桿11‧‧‧ piston rod

20‧‧‧光感測單元20‧‧‧Light sensing unit

21‧‧‧座體21‧‧‧ body

22‧‧‧光感測器22‧‧‧Light sensor

23‧‧‧ㄩ形護罩23‧‧‧Shape guard

24‧‧‧護板24‧‧‧ Guard

Claims (2)

一種線切割機自動尋找起割孔定位裝置,其主要係包括:一垂直固設於線切割機上之缸體,該缸體中係容置有一活塞桿,藉由線切割機上控制單元之控制,該活塞桿係可相對於缸體作軸向往復式運動;以及一裝設於活塞桿自由端部之光感測單元,該光感測單元係包含有一固設於活塞桿自由端部之座體,該座體上係固設有一同軸對應於活塞桿之光感測器,且該座體周緣係固設有一開口向前之ㄩ形護罩,該光感測單元進一步包含有一水平樞設於線切割機上之護板,該護板係於切割作業執行時保護光感測器之用;當活塞桿向下延伸時,固設在其自由端部之光感測單元亦同時向下移動,令護罩之端緣推開樞設之護板,當活塞桿延伸至極限時,該光感測器即可利用其所發出之光束來偵測其所對應起割孔之偏移量,並電性連接至線切割機之控制單元,而將其所偵測到起割孔之偏移量紀錄於該控制單元中,於加工前加以比對校正;當所有起割孔皆偵測完畢後,該活塞桿即回縮至缸體中,令光感測器回復到受護罩與護板保護之狀態。 A wire cutting machine automatically finds a cutting hole positioning device, which mainly comprises: a cylinder body vertically fixed on the wire cutting machine, wherein the cylinder body houses a piston rod, and the control unit on the wire cutting machine Controlling, the piston rod is axially reciprocable relative to the cylinder; and a light sensing unit mounted on the free end of the piston rod, the light sensing unit including a fixed end of the piston rod a seat body, the base body is fixed with a light sensor coaxially corresponding to the piston rod, and the periphery of the base body is fixed with an open front dome guard, the light sensing unit further comprises a horizontal a guard plate pivotally mounted on the wire cutter for protecting the light sensor during the cutting operation; when the piston rod extends downward, the light sensing unit fixed at the free end thereof is also Move downward to push the edge of the shield away from the pivoting guard. When the piston rod extends to the limit, the light sensor can use the beam emitted by the light sensor to detect the offset of the corresponding cutting hole. And electrically connected to the control unit of the wire cutter The offset of the cut hole is recorded in the control unit, and the comparison is corrected before processing; when all the cutting holes are detected, the piston rod is retracted into the cylinder to make the light sensing The device returns to the state protected by the shield and the guard. 依據申請專利範圍第1項所述之線切割機自動尋找起割孔定位裝置,其中,該光感測器係為一雷射光發設器。 The wire cutter according to claim 1 of the patent application automatically finds a cutting hole positioning device, wherein the light sensor is a laser light emitter.
TW98143767A 2009-12-18 2009-12-18 Automaticallly looking and positioning device for a starting hole of a wire cutting machine TWI393601B (en)

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Application Number Priority Date Filing Date Title
TW98143767A TWI393601B (en) 2009-12-18 2009-12-18 Automaticallly looking and positioning device for a starting hole of a wire cutting machine

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Application Number Priority Date Filing Date Title
TW98143767A TWI393601B (en) 2009-12-18 2009-12-18 Automaticallly looking and positioning device for a starting hole of a wire cutting machine

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TW201121684A TW201121684A (en) 2011-07-01
TWI393601B true TWI393601B (en) 2013-04-21

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200928609A (en) * 2007-10-29 2009-07-01 Nikon Corp Connection equipment of action force supply element, stage equipment, holding device for optical projection system, and exposure equipment

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200928609A (en) * 2007-10-29 2009-07-01 Nikon Corp Connection equipment of action force supply element, stage equipment, holding device for optical projection system, and exposure equipment

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