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TWI392650B - Composition for increasing thermal tolerance of object and preparing method thereof - Google Patents

Composition for increasing thermal tolerance of object and preparing method thereof Download PDF

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TWI392650B
TWI392650B TW98114241A TW98114241A TWI392650B TW I392650 B TWI392650 B TW I392650B TW 98114241 A TW98114241 A TW 98114241A TW 98114241 A TW98114241 A TW 98114241A TW I392650 B TWI392650 B TW I392650B
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composition
high temperature
precursor
increasing
temperature tolerance
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TW98114241A
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TW201038484A (en
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Chieh Yun Hsueh
Ying Lun Chang
Kwo Yuan Shi
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Microjet Technology Co Ltd
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Description

增加物件高溫耐受度之組成物及其製備方法Composition for increasing high temperature tolerance of articles and preparation method thereof

本案係關於一種組成物及其製備方法,尤指一種增加物件高溫耐受度之組成物及其製備方法。The present invention relates to a composition and a preparation method thereof, and more particularly to a composition for increasing the high temperature tolerance of an object and a preparation method thereof.

快速成型技術(Rapid Prototyping,簡稱RP技術)係為依據建構金字塔層層堆疊成型的概念所發展而成,其主要技術特徵是成型的快捷性,能在不需要任何刀具,模具及卡具的情況下自動、快速將任意複雜形狀的設計方案快速轉換為3D的實體模型,大大縮短了新產品的研發周期及減少研發成本,能夠確保新產品的上市時間和新產品開發的一次成功率,它為技術人員之間,以及技術人員與企業決策者、產品的用戶等非技術人員之間提供了一個更加完整及方便的產品設計交流工具,從而明顯提高了產品在市場上的競爭力和企業對市場的快速反應能力。Rapid Prototyping (RP technology) is developed based on the concept of stacking layers of pyramids. The main technical feature is the rapidity of molding. It can be used without any tools, molds and fixtures. Automatically and quickly convert any complex shape design into a 3D solid model, which greatly shortens the development cycle of new products and reduces research and development costs, ensuring the time to market for new products and the success rate of new product development. A more complete and convenient product design communication tool between technicians and non-technical personnel such as technical decision makers and product users, thus significantly improving the competitiveness of products in the market and the market to the market. Rapid response capability.

目前RP技術發展出利用噴印技術結合載具精密定位技術的方式來生產3D的實體模型,其生產方式係為先將一層粉末舖設於載具上方並利用噴墨列印技術於部分粉末上噴印高黏度膠合劑液體,使膠合劑液體與粉末沾黏並固化,一直重複上述製程層層堆砌即可完成3D的實體模型。At present, RP technology has developed a 3D solid model by using jet printing technology combined with the precise positioning technology of the carrier. The production method is to first lay a layer of powder on top of the carrier and spray it on part of the powder by inkjet printing technology. The high-viscosity adhesive liquid is printed to make the glue liquid adhere to the powder and solidify. The 3D solid model can be completed by repeating the above process layer stacking.

然而透過膠合劑液體與粉末沾黏固化所完成之3D實體模型往往會有強度不足的缺點,且高溫耐受度較差,使得成品物件在後續高溫燒結過程中容易受損。因此,如何改善上述習知技術之缺失,提高成品物件之高溫耐受度及強度,實為目前迫切需要解決之問題。However, the 3D solid model completed by the adhesion of the binder liquid to the powder tends to have the disadvantage of insufficient strength, and the high temperature tolerance is poor, so that the finished article is easily damaged during the subsequent high temperature sintering process. Therefore, how to improve the lack of the above-mentioned prior art and improve the high temperature tolerance and strength of the finished article is an urgent problem to be solved.

本案之主要目的,在於提供一種增加物件高溫耐受度之組成物,用以浸泡或塗佈需高溫處理的物件,以增加物件之高溫耐受度,避免物件在高溫製程中受損。The main purpose of the present invention is to provide a composition for increasing the high temperature tolerance of the object, for immersing or coating the object to be treated at a high temperature, so as to increase the high temperature tolerance of the object and avoid damage of the object in the high temperature process.

為達上述目的,本案之一較廣義實施樣態為提供一種增加物件高溫耐受度之組成物,其係包含以0.3-5.7:1之莫耳比例混合之二氧化矽前驅物及二氧化鈦前驅物,其中該二氧化矽前驅物之製備係將四烷基矽氧烷與乙醇及水以1:4:2之重量比例混合而成,而該二氧化鈦前驅物之製備係將四烷基鈦氧烷與乙醇以1:4之重量比例混合而成。In order to achieve the above object, one of the broader aspects of the present invention provides a composition for increasing the high temperature tolerance of an article comprising a ceria precursor and a titanium dioxide precursor mixed in a molar ratio of 0.3-5.7:1. Wherein the preparation of the cerium oxide precursor is carried out by mixing a tetraalkyl siloxane with ethanol and water in a weight ratio of 1:4:2, and the preparation of the titanium dioxide precursor is a tetraalkyl titanate. It is mixed with ethanol in a weight ratio of 1:4.

為達上述目的,本案之另一較廣義實施樣態為提供一種增加物件高溫耐受度之組成物之製備方法,其係包含下列步驟:將四烷基矽氧烷與乙醇及水以1:4:2之重量比例混合,以氫氯酸調整pH值至pH值小於7,且在室溫下攪拌2小時,以形成二氧化矽前驅物;將四烷基鈦氧烷與乙醇以1:4之重量比例混合,以氫氯酸調整pH值至pH值小於7,且在室溫下攪拌0.5小時,以形成二氧化鈦前驅物;以及將該二氧化矽前驅物及該二氧化鈦前驅物以0.3-5.7:1之莫耳比例混合並攪拌1小時。In order to achieve the above object, another broad aspect of the present invention provides a method for preparing a composition for increasing the high temperature tolerance of an article, which comprises the steps of: treating a tetraalkyl siloxane with ethanol and water at 1: Mixing 4:2 by weight, adjusting the pH to pH less than 7 with hydrochloric acid, and stirring at room temperature for 2 hours to form a ceria precursor; the tetraalkyl titanate and ethanol are 1: 4, the weight ratio is mixed, the pH is adjusted to pH value less than 7 with hydrochloric acid, and stirred at room temperature for 0.5 hours to form a titanium dioxide precursor; and the ceria precursor and the titanium dioxide precursor are 0.3- The molar ratio of 5.7:1 was mixed and stirred for 1 hour.

體現本案特徵與優點的一些典型實施例將在後段的說明中詳細敘述。應理解的是本案能夠在不同的態樣上具有各種的變化,其皆不脫離本案的範圍,且其中的說明及圖示在本質上係當作說明之用,而非用以限制本案。Some exemplary embodiments embodying the features and advantages of the present invention are described in detail in the following description. It is to be understood that the present invention is capable of various modifications in the various aspects of the present invention, and the description and illustration are in the nature of

本案提供了一種增加物件高溫耐受度之組成物及其製備方法,該組成物係為一種兩劑型後處理劑,可用以浸泡或塗怖3D快速成型物件之石膏主體,增加石膏主體之高溫耐受度及強度,使石膏主體在後續高溫燒結過程中不會變形或溶融。The present invention provides a composition for increasing the high temperature tolerance of an object, and a preparation method thereof, which is a two-component type post-treatment agent, which can be used for soaking or coating the gypsum body of the 3D rapid prototyping article to increase the high temperature resistance of the gypsum body. The degree of acceptance and strength will prevent the gypsum body from deforming or melting during the subsequent high-temperature sintering process.

前述之兩劑型後處理劑主要由二氧化矽前驅物(SiO2 precursor)及二氧化鈦前驅物(TiO2 precursor)所組成,其可在高溫下產生溶膠-凝膠(sol-gel)反應,形成二氧化矽-二氧化鈦膠體(SiO2 -TiO2 gel)的網狀結構(如第一圖所示),此膠體可在石膏主體(CaSO4 )的空隙間存在並維持住其形體,使其在高溫下不會變形或溶融,因此可以應用在需高溫處理(如高溫燒結或高溫鑄模)的物件上。The two dosage forms of the aftertreatment agent are mainly composed of a SiO 2 precursor and a TiO 2 precursor, which can generate a sol-gel reaction at a high temperature to form a second a network structure of cerium oxide-titanium dioxide colloid (SiO 2 -TiO 2 gel) (as shown in the first figure), which can exist and maintain its shape between the voids of the gypsum body (CaSO 4 ), making it at a high temperature It does not deform or melt underneath, so it can be applied to articles that require high temperature processing (such as high temperature sintering or high temperature molding).

以下將詳細敘述本案之增加物件高溫耐受度之組成物的組成份其製備方法。The preparation method of the composition of the composition for increasing the high temperature tolerance of the article in the present invention will be described in detail below.

首先,分別選用四烷基矽氧烷(Si(OR)4 )及四烷基鈦氧烷(Ti(OR)4 )進行前處理,以形成二氧化矽前驅物(SiO2 precursor)及二氧化鈦前驅物(TiO2 precursor),其中,四烷基矽氧烷(Si(OR)4 )中的R基可為甲基(CH3 )、乙基(CH2 CH3 )、丙基((CH2 )2 CH3 )或丁基((CH2 )3 CH3 ),亦即前述四烷基矽氧烷(Si(OR)4 )可選自四甲基矽氧烷(Tetramethyl Orthosilicate)、四乙基矽氧烷(Tetraethyl Orthosilicate)、四丙基矽氧烷(Tetrapropyl OrthoSilicate)、四丁基矽氧烷(Tetrabutyl Orthosilicate)或其組合物,而四烷基鈦氧烷(Ti(OR)4 )中的R基可為甲基(CH3 )、乙基(CH2 CH3 )、丙基((CH2 )2 CH3 )或丁基((CH2 )3 CH3 ),亦即前述四烷基鈦氧烷(Ti(OR)4 )可選自四甲基鈦氧烷(Tetramethyl Orthotitanate)、四乙基鈦氧烷(Tetraethyl Orthotitanate)、四丙基鈦氧烷(Tetrapropyl Orthotitanate)、四丁基鈦氧烷(Tetrabutyl Orthotitanate)或其組合物。First, tetraalkyl decane (Si(OR) 4 ) and tetraalkyl titan (Ti(OR) 4 ) were used for pretreatment to form SiO 2 precursor and TiO 2 precursor. (TiO 2 precursor), wherein the R group in the tetraalkyl siloxane (Si(OR) 4 ) may be methyl (CH 3 ), ethyl (CH 2 CH 3 ), propyl ((CH 2 2 CH 3 ) or butyl ((CH 2 ) 3 CH 3 ), that is, the aforementioned tetraalkyl decane (Si(OR) 4 ) may be selected from Tetramethyl Orthosilicate, tetraethyl Tetraethyl Orthosilicate, Tetrapropyl OrthoSilicate, Tetrabutyl Orthosilicate or a combination thereof, and tetraalkyltitanate (Ti(OR) 4 ) The R group may be methyl (CH 3 ), ethyl (CH 2 CH 3 ), propyl ((CH 2 ) 2 CH 3 ) or butyl ((CH 2 ) 3 CH 3 ), that is, the aforementioned tetraalkyl The base titanate (Ti(OR) 4 ) may be selected from the group consisting of Tetramethyl Orthotitanate, Tetraethyl Orthotitanate, Tetrapropyl Orthotitanate, Tetrabutyl Tetrabutyl Orthotitanate or a combination thereof.

前述四烷基矽氧烷(Si(OR)4 )之前處理係將四烷基矽氧烷(Si(OR)4 )與乙醇(C2 H5 OH)及水(H2 O)以1:4:2之重量比例混合後,以氫氯酸(HCl)調整pH值至pH值小於7,且較佳為0.2-2,並在室溫下攪拌2小時,以形成二氧化矽前驅物(SiO2 precursor)。The aforementioned tetraalkyl siloxane (Si(OR) 4 ) is treated with a tetraalkyl siloxane (Si(OR) 4 ) and ethanol (C 2 H 5 OH) and water (H 2 O) at 1: After mixing at a weight ratio of 4:2, the pH is adjusted to a pH of less than 7, preferably 0.2-2 with hydrochloric acid (HCl), and stirred at room temperature for 2 hours to form a cerium oxide precursor ( SiO 2 precursor).

前述四烷基鈦氧烷(Ti(OR)4 )之前處理則係將四烷基鈦氧烷(Ti(OR)4 )與乙醇(C2 H5 OH)以1:4之重量比例混合後,以氫氯酸(HCl)調整pH值至pH值小於7,且較佳為0.2-2,並在室溫下攪拌0.5小時,以形成二氧化鈦前驅物(TiO2 precursor)。The foregoing tetraalkyl titanate (Ti(OR) 4 ) is previously treated by mixing tetraalkyl titanate (Ti(OR) 4 ) with ethanol (C 2 H 5 OH) in a weight ratio of 1:4. The pH is adjusted with hydrochloric acid (HCl) to a pH of less than 7, and preferably 0.2-2, and stirred at room temperature for 0.5 hours to form a titanium dioxide precursor (TiO 2 precursor).

接著,將前述二氧化矽前驅物(SiO2 precursor)及二氧化鈦前驅物(TiO2 precursor)以0.3-5.7:1之莫耳比例混合,並攪拌1小時,即形成本案之可增加物件高溫耐受度之組成物。Next, the foregoing SiO 2 precursor and TiO 2 precursor are mixed at a molar ratio of 0.3-5.7:1, and stirred for 1 hour, thereby forming a high temperature tolerance of the article. Composition of degrees.

之後,便可將利用3D快速成型技術完成之成品物件之石膏主體以前述組成物進行後處理,例如採用浸泡或塗佈之方式,但不以此為限,其中又以浸泡法為佳。Thereafter, the gypsum body of the finished article finished by the 3D rapid prototyping technique can be post-treated with the foregoing composition, for example, by immersion or coating, but not limited thereto, and the immersion method is preferred.

請參閱第二圖A及B,其中第二圖A為石膏主體以本案之組成物進行後處理後之示意圖,第二圖B則為第二圖A之石膏主體進行高溫燒結後之示意圖。如第二圖A所示,石膏主體以本案之組成物進行後處理後,組成物20會存在於石膏粉末10之間的空隙,而如第二圖B所示,當進行高溫(例如300-1000℃)燒結時,組成物20會產生溶膠-凝膠(sol-gel)反應,形成二氧化矽-二氧化鈦膠體(SiO2 -TiO2 gel)的網狀結構於石膏粉末10的空隙間,藉此維持住石膏主體之形體,使其在高溫下不會變形或溶融,因而增加成品物件之高溫耐受度及強度。Please refer to the second drawing A and B, wherein the second drawing A is a schematic view of the gypsum main body after the post-treatment of the composition of the present invention, and the second drawing B is a schematic view of the gypsum main body of the second drawing A after high-temperature sintering. As shown in the second panel A, after the gypsum body is post-treated with the composition of the present invention, the composition 20 will be present in the gap between the gypsum powders 10, and as shown in the second panel B, when high temperature is applied (for example, 300- At 1000 ° C), the composition 20 undergoes a sol-gel reaction to form a network structure of SiO 2 -TiO 2 gel between the voids of the gypsum powder 10 This maintains the shape of the main body of the gypsum so that it does not deform or melt at high temperatures, thereby increasing the high temperature tolerance and strength of the finished article.

綜上所述,本案係提供一種增加物件高溫耐受度之組成物及其製備方法,主要選用四烷基矽氧烷(Si(OR)4)及四烷基鈦氧烷(Ti(OR)4)進行前處理,以分別形成二氧化矽前驅物及二氧化鈦前驅物,再將二氧化矽前驅物及二氧化鈦前驅物以適當莫耳比例混合攪拌後,即得到本案之可增加物件高溫耐受度之組成物,可用以浸泡或塗佈需高溫處理的物件,以增加物件之高溫耐受度,避免物件在高溫製程中受損。In summary, the present invention provides a composition for increasing the high temperature tolerance of an object and a preparation method thereof, and mainly uses a tetraalkyl decane (Si(OR) 4) and a tetraalkyl titan (Ti(OR). 4) pre-treatment to separately form the cerium oxide precursor and the titanium dioxide precursor, and then mix and stir the cerium oxide precursor and the titanium dioxide precursor in an appropriate molar ratio, thereby obtaining the high temperature tolerance of the object in the present case. The composition can be used to soak or coat the object to be treated at a high temperature to increase the high temperature tolerance of the object and prevent the object from being damaged in the high temperature process.

是以,本案之增加物件高溫耐受度之組成物及其製備方法極具產業之價值,爰依法提出申請。Therefore, the composition of the high temperature tolerance of the object and the preparation method thereof are extremely industrial value, and the application is made according to law.

本案得由熟知此技術之人士任施匠思而為諸般修飾,然皆不脫如附申請專利範圍所欲保護者。This case has been modified by people who are familiar with the technology, but it is not intended to be protected by the scope of the patent application.

10...石膏粉末10. . . Gypsum powder

20...組成物20. . . Composition

第一圖:係為二氧化矽-二氧化鈦膠體(SiO2 -TiO2 gel)的網狀結構示意圖。First figure: Schematic diagram of the network structure of cerium oxide-titanium dioxide colloid (SiO 2 -TiO 2 gel).

第二圖A:係為石膏主體以本案之組成物進行後處理後之示意圖。Figure 2A is a schematic view of the gypsum body after post-treatment with the composition of the present invention.

第二圖B:係為第二圖A之石膏主體進行高溫燒結後之示意圖。Figure B is a schematic view of the gypsum body of Figure 2A after high temperature sintering.

Claims (11)

一種增加物件高溫耐受度之組成物,其係包含以0.3-5.7:1之莫耳比例混合之二氧化矽前驅物及二氧化鈦前驅物,其中該二氧化矽前驅物之製備係將四烷基矽氧烷與乙醇及水以1:4:2之重量比例混合而成,而該二氧化鈦前驅物之製備係將四烷基鈦氧烷與乙醇以1:4之重量比例混合而成。A composition for increasing the high temperature tolerance of an article, comprising a ceria precursor and a titania precursor mixed in a molar ratio of 0.3-5.7:1, wherein the ceria precursor is prepared by a tetraalkyl group The siloxane is mixed with ethanol and water in a weight ratio of 1:4:2, and the titanium dioxide precursor is prepared by mixing a tetraalkyltitanium oxide with ethanol in a weight ratio of 1:4. 如申請專利範圍第1項所述之增加物件高溫耐受度之組成物,其中該四烷基矽氧烷之化學式為Si(OR)4 ,R為甲基、乙基、丙基或丁基。The composition for increasing the high temperature tolerance of the article according to the first aspect of the invention, wherein the tetraalkyl siloxane has a chemical formula of Si(OR) 4 and R is a methyl group, an ethyl group, a propyl group or a butyl group. . 如申請專利範圍第1項所述之增加物件高溫耐受度之組成物,其中該二氧化矽前驅物之製備係以氫氯酸調整pH值至pH值小於7。A composition for increasing the high temperature tolerance of an object according to claim 1, wherein the ceria precursor is prepared by adjusting the pH to a pH of less than 7 with hydrochloric acid. 如申請專利範圍第3項所述之增加物件高溫耐受度之組成物,其中該pH值較佳為0.2-2。The composition for increasing the high temperature tolerance of the article as described in claim 3, wherein the pH is preferably 0.2-2. 如申請專利範圍第1項所述之增加物件高溫耐受度之組成物,其中該二氧化矽前驅物之製備係在室溫下攪拌2小時。The composition for increasing the high temperature tolerance of the article according to the first aspect of the invention, wherein the preparation of the ceria precursor is stirred at room temperature for 2 hours. 如申請專利範圍第1項所述之增加物件高溫耐受度之組成物,其中該四烷基鈦氧烷之化學式為Ti(OR)4 ,R為甲基、乙基、丙基或丁基。The composition for increasing the high temperature tolerance of the article according to the first aspect of the invention, wherein the tetraalkyl titanate has a chemical formula of Ti(OR) 4 and R is a methyl group, an ethyl group, a propyl group or a butyl group. . 如申請專利範圍第1項所述之增加物件高溫耐受度之組成物,其中該二氧化鈦前驅物之製備係以氫氯酸調整pH值至pH值小於7。A composition for increasing the high temperature tolerance of an article according to claim 1, wherein the titanium dioxide precursor is prepared by adjusting the pH to a pH of less than 7 with hydrochloric acid. 如申請專利範圍第7項所述之增加物件高溫耐受度之組成物,其中該pH值較佳為0.2-2。A composition for increasing the high temperature tolerance of an article as described in claim 7 wherein the pH is preferably 0.2-2. 如申請專利範圍第1項所述之增加物件高溫耐受度之組成物,其中該二氧化鈦前驅物之製備係在室溫下攪拌0.5小時。A composition for increasing the high temperature tolerance of an article as described in claim 1, wherein the titanium dioxide precursor is prepared by stirring at room temperature for 0.5 hours. 如申請專利範圍第1項所述之增加物件高溫耐受度之組成物,其中該二氧化矽前驅物及該二氧化鈦前驅物混合後係經攪拌1小時。The composition for increasing the high temperature tolerance of the article according to the first aspect of the invention, wherein the cerium oxide precursor and the titanium dioxide precursor are mixed and stirred for 1 hour. 一種增加物件高溫耐受度之組成物之製備方法,其係包含下列步驟:將四烷基矽氧烷與乙醇及水以1:4:2之重量比例混合,以氫氯酸調整pH值至pH值小於7,且在室溫下攪拌2小時,以形成二氧化矽前驅物;將四烷基鈦氧烷與乙醇以1:4之重量比例混合,以氫氯酸調整pH值至pH值小於7,且在室溫下攪拌0.5小時,以形成二氧化鈦前驅物;以及將該二氧化矽前驅物及該二氧化鈦前驅物以0.3-5.7:1之莫耳比例混合並攪拌1小時。The invention relates to a method for preparing a composition for increasing the high temperature tolerance of an object, which comprises the steps of: mixing a tetraalkylphosphonane with ethanol and water in a weight ratio of 1:4:2, and adjusting the pH with hydrochloric acid to The pH is less than 7, and is stirred at room temperature for 2 hours to form a ceria precursor; the tetraalkyl titanal is mixed with ethanol in a weight ratio of 1:4, and the pH is adjusted to pH with hydrochloric acid. Less than 7, and stirred at room temperature for 0.5 hours to form a titanium dioxide precursor; and the ceria precursor and the titanium dioxide precursor were mixed at a molar ratio of 0.3 to 5.7:1 and stirred for 1 hour.
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TW200621383A (en) * 2004-12-31 2006-07-01 Ind Tech Res Inst A super water-repelling surface structure formed on the substrate and its method
TW200621968A (en) * 2004-12-31 2006-07-01 Ind Tech Res Inst Hydrophobic structure on substrate surface and manufacturing method thereof
TW201020296A (en) * 2008-11-28 2010-06-01 Cheng Uei Prec Ind Co Ltd Preparation of the composite coatings and its products

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200621383A (en) * 2004-12-31 2006-07-01 Ind Tech Res Inst A super water-repelling surface structure formed on the substrate and its method
TW200621968A (en) * 2004-12-31 2006-07-01 Ind Tech Res Inst Hydrophobic structure on substrate surface and manufacturing method thereof
TW201020296A (en) * 2008-11-28 2010-06-01 Cheng Uei Prec Ind Co Ltd Preparation of the composite coatings and its products

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