TWI390835B - Dead-time compensation apparatus of pwm inverter and method thereof - Google Patents
Dead-time compensation apparatus of pwm inverter and method thereof Download PDFInfo
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本創作係有關一種變頻器之脈波寬度調變死區補償裝置及其方法,尤指一種利用軟體查表方式計算死區補償電壓值之變頻器之脈波寬度調變死區補償裝置及其方法。 The invention relates to a pulse width modulation dead zone compensation device and a method thereof for a frequency converter, in particular to a pulse width modulation dead zone compensation device of a frequency converter which uses a software table lookup method to calculate a dead zone compensation voltage value and method.
現今工業應用中最常用且能商品化的變頻器(inverter)控制技術,大略可廣義分為純量控制(scalar control)與向量控制(vector control)兩種。雖然純量控制在速度動態響應、控速比及控制精度等方面比較向量控制為差,但由於純量控制的控制架構簡單、容易實現而且比較不容易發散,因此,在一些非伺服目的的工業應用上仍然被廣泛採用。純量控制亦即電壓/頻率控制(V/f control),也稱為變壓變頻控制(variable voltage variable frequency control,VVVF)。一般而言,純量控制是一種開迴路的控制方法,不需要回授馬達的轉速。其基本原理乃是:根據轉速命令調整馬達供應電源的頻率,亦即變頻器的輸出頻率。因為馬達的磁通大小正是與此電壓與頻率比值成正比,因此,也必須調整變頻器輸出電壓的大小,使得電壓與馬達運轉頻率的比值維持一定值,藉此達成維持磁通大小並控制轉速的目的。 Inverter control technology, which is the most commonly used and commercially available in industrial applications, can be broadly classified into two types: scalar control and vector control. Although the scalar control compares the vector control to poor speed dynamic response, speed control ratio and control accuracy, the control system of scalar control is simple, easy to implement and less prone to divergence. Therefore, in some industries with non-servo purposes. Applications are still widely used. The scalar control is also the voltage/frequency control (V/f control), also known as the variable voltage variable frequency control (VVVF). In general, scalar control is an open loop control method that does not require feedback of the motor speed. The basic principle is to adjust the frequency of the motor supply power according to the speed command, that is, the output frequency of the inverter. Because the magnetic flux size of the motor is proportional to the ratio of the voltage to the frequency, the output voltage of the inverter must also be adjusted so that the ratio of the voltage to the operating frequency of the motor is maintained at a constant value, thereby maintaining the magnitude of the magnetic flux and controlling it. The purpose of the speed.
雖然電壓/頻率控制是相當容易實現,然而在低頻輕載時,由於變頻器的輸出電壓極小,再加上切換開關上的壓降…等等因素,造成變頻器輸出電壓上的誤差加劇,因 此,馬達運轉在低頻輕載時的控制性能就變得較差。 Although the voltage/frequency control is quite easy to implement, at low frequency and light load, due to the extremely small output voltage of the inverter, plus the voltage drop on the switch, etc., the error in the output voltage of the inverter is increased. Therefore, the control performance of the motor running at low frequency and light load becomes poor.
此外,在變頻器驅動電路中,由於功率晶體會有導通延遲(turn-on delay)與截止延遲(turn-off delay)的非理想現象,因此,實際上,功率晶體並不會在輸入命令到達後立即導通或截止。為了避免同一臂上兩晶體在非完全導通或截止狀態下發生短路之情況,須要在上下臂晶體導通與截止中間錯開,延遲一段時間,此段時間稱為死區時間(dead time)或稱短路防止時間。 In addition, in the inverter driving circuit, since the power crystal has a non-ideal phenomenon of turn-on delay and turn-off delay, in reality, the power crystal does not arrive at the input command. Turn on or off immediately afterwards. In order to avoid the short circuit of the two crystals on the same arm in the non-completely on or off state, it is necessary to stagger in the middle of the upper and lower arm crystal conduction and cutoff, and delay for a period of time, which is called dead time or short circuit. Prevent time.
短路防止時間的做法乃將每一功率晶體(開關)由截止至導通的瞬間往後延遲一時間,而此延遲的時間大小必須配合開關的切換速度。惟,加入短路防止時間後,變頻器輸出電壓的基本波成分會減少而低頻諧波成分會增加,當馬達低速運轉時,低頻諧波對馬達影響會更加明顯,特別是在開迴路控制下,輸出電流將發生零點交越(zero-crossing)的死區現象,使得實際電流在零點交越時產生了失真。 The short-circuit prevention time is to delay each power crystal (switch) from the moment of turn-off to the turn-on time, and the delay time must match the switching speed of the switch. However, after the short-circuit prevention time is added, the fundamental wave component of the output voltage of the inverter will decrease and the low-frequency harmonic component will increase. When the motor runs at a low speed, the influence of the low-frequency harmonics on the motor will be more obvious, especially under the open loop control. The output current will have a zero-crossing dead band phenomenon, causing distortion when the actual current crosses at zero.
請參見第一圖A係習知變頻器死區補償之電路方塊圖,此種變頻器之死區補償方式為目前常用的補償方式之一。如圖所示,此一變頻器20A之死區補償方式係利用偵測一馬達30A的三相電流計算所需之死區補償量。亦即,利用一電流偵測電路40A偵測該馬達30A之輸入電源電流,也就是該變頻器20A之三相輸出電流。該三相輸出電流係由一死區補償模組50A接收該變頻器20A之三相輸出電流,並根據該三相電流之極性,在每一相之脈波寬度調變(PWM)參考命令值,加上或減去(視電流極性而定)一個修 正量,使得產生的死區補償量係為一與電流同相位之梯形補償曲線。此種變頻器之死區補償方式具有計算簡單之優點,但其缺點是電壓補償量與梯形斜率會偏離理想值,導致輸出電流波形激變,使得馬達在轉動時會產生忽快忽慢之轉速不連續現象,此種失真現象在低頻輕載時(特別是1Hz以下之輕載甚至無載運轉)會特別明顯。 Please refer to the block diagram of the circuit diagram for the dead zone compensation of the inverter in the first figure A. The dead zone compensation mode of this inverter is one of the commonly used compensation methods. As shown in the figure, the dead zone compensation mode of the inverter 20A calculates the required dead zone compensation amount by detecting the three-phase current of a motor 30A. That is, a current detecting circuit 40A is used to detect the input power supply current of the motor 30A, that is, the three-phase output current of the frequency converter 20A. The three-phase output current is received by a dead zone compensation module 50A for the three-phase output current of the frequency converter 20A, and according to the polarity of the three-phase current, the pulse width modulation (PWM) reference command value of each phase is Add or subtract (depending on the polarity of the current) a repair The positive amount is such that the generated dead zone compensation amount is a trapezoidal compensation curve in phase with the current. The dead zone compensation mode of such a frequency converter has the advantages of simple calculation, but the disadvantage is that the voltage compensation amount and the trapezoidal slope will deviate from the ideal value, resulting in a sudden change of the output current waveform, so that the motor will generate a rapid and slow speed when rotating. Continuous phenomenon, this distortion phenomenon is particularly noticeable at low frequency and light load (especially light load or even no load operation below 1 Hz).
為了改善上述所提之馬達運轉在低頻輕載時之輸出電流波形激變現象,另一種也是目前常用的補償方式之一,如下所述:請參見第一圖B係習知變頻器死區補償之電路方塊圖。此種變頻器之死區補償方式係為採用電壓回授之死區補償方式。亦即,此種變頻器之死區補償方式係除了採用上述之補償方式外,另外再增加一電壓偵測電路60A。該電壓偵測電路60A係用以偵測該變頻器20A之三相輸出電壓,並且求出其瞬時之電壓輸出差量。並根據該電壓輸出差量以及所偵測到之三相電流極性,求出電壓補償量及其補償量之方向。此種以電壓回授方式進行死區補償的方式,輸出電流的波形接近純弦波,為平滑之補償曲線。相較於第一種變頻器死區補償方式(如第一圖A)的補償量係為一梯形,除了造成在高電壓輸出時梯形的轉折點處,會產生電流激變外,也由於梯形的補償量與真實補償量不一致,將產生電壓補償過大的問題。因此,此種變頻器之死區補償方式除了可得到高準確度補償量之優點外,更可得到幾乎無失真的弦波電流,以改善馬達運轉在低頻輕載時之輸出電流波形激變現象。但其缺點是 為了直接偵測以求出電壓輸出差量,必須額外增加該電壓偵測電路60A,故此,相較於第一種變頻器死區補償方式(如第一圖A)來說,需要增加額外硬體電路的成本。 In order to improve the above-mentioned motor output excitation waveform waveform excitation phenomenon at low frequency and light load, the other is one of the commonly used compensation methods, as follows: Please refer to Figure 1B for the known inverter dead zone compensation. Circuit block diagram. The dead zone compensation mode of such a frequency converter is a dead zone compensation mode using voltage feedback. That is to say, the dead zone compensation mode of the inverter is in addition to the above compensation mode, and a voltage detecting circuit 60A is additionally added. The voltage detecting circuit 60A is configured to detect the three-phase output voltage of the frequency converter 20A and determine the instantaneous voltage output difference. And according to the voltage output difference and the detected three-phase current polarity, the direction of the voltage compensation amount and the compensation amount thereof are obtained. In such a way that the dead zone compensation is performed by voltage feedback, the waveform of the output current is close to a pure sine wave, which is a smooth compensation curve. Compared with the first type of inverter dead zone compensation mode (such as the first figure A), the compensation amount is a trapezoid, which causes the current to be excited at the turning point of the trapezoid at the high voltage output, and also due to the trapezoidal compensation. The amount is inconsistent with the true compensation amount, which will cause a problem of excessive voltage compensation. Therefore, in addition to the advantages of high accuracy compensation, the dead zone compensation method of such a frequency converter can obtain a sinusoidal current with almost no distortion, so as to improve the output current waveform stimuli when the motor operates at low frequency and light load. But its disadvantage is In order to directly detect the voltage output difference, the voltage detecting circuit 60A must be additionally added. Therefore, compared with the first type of inverter dead zone compensation mode (such as the first figure A), it is necessary to add extra hard. The cost of the body circuit.
因此,如何設計出一種變頻器之脈波寬度調變死區補償裝置及方法,能使在不額外增加硬體電路的前提下,改善馬達運轉在低頻輕載時低頻電流激變的問題,並獲得更快速之輸出入即時響應,乃為本案創作人所欲行克服並加以解決的一大課題。 Therefore, how to design a pulse width modulation dead zone compensation device and method for a frequency converter can improve the problem of low frequency current excitation when the motor is running at low frequency and light load without adding additional hardware circuits. Faster output and instant response is a major issue that the creators of this case have to overcome and solve.
為了解決上述問題,本發明係提供一種變頻器之脈波寬度調變死區補償裝置。該變頻器內部開關元件之導通與截止狀態係透過一閘極驅動電路推動,用以驅動一以變壓變頻(V/f)控制之感應馬達,並且,該變頻器之三相輸出電流大小係由一電流偵測電路偵測為一類比偵測電流。該變頻器之脈波寬度調變死區補償裝置係包含一類比數位轉換單元、一電壓頻率控制單元、一死區補償邏輯單元及一脈波寬度調變產生單元。 In order to solve the above problems, the present invention provides a pulse width modulation dead zone compensation device for a frequency converter. The on and off states of the internal switching components of the inverter are driven by a gate driving circuit for driving an induction motor controlled by variable voltage (V/f), and the three-phase output current of the inverter is It is detected by a current detecting circuit as an analog current. The pulse width modulation dead zone compensation device of the frequency converter comprises an analog digital conversion unit, a voltage frequency control unit, a dead zone compensation logic unit and a pulse width modulation generation unit.
該類比數位轉換單元係連接該電流偵測電路,用以接收該類比偵測電流,並轉換該類比偵測電流為一數位偵測電流;其中,在速度閉迴路架構下,該類比數位轉換單元係用以接收該感應馬達之輸出頻率,並轉換該輸出頻率為一數位偵測頻率。該電壓頻率控制單元係連接該類比數位轉換單元,用以接收該數位偵測頻率,其中,在速度閉迴路架構下,同時也接收一外部頻率命令,並且將該數位偵測頻率與該頻率命令之誤差值,並根據該電 壓頻率控制單元之電壓頻率轉換關係,輸出一對應之參考電壓。該死區補償邏輯單元係連接該類比數位轉換單元與該電壓頻率控制單元,用以接收該數位偵測電流與該參考電壓,並輸出一電壓命令。該脈波寬度調變產生單元係連接該死區補償邏輯單元,用以接收並轉換該電壓命令,並輸出一脈波寬度調變電壓命令至該閘極驅動電路。 The analog-to-digital conversion unit is connected to the current detecting circuit for receiving the analog detecting current and converting the analog detecting current into a digital detecting current; wherein, in the speed closed loop architecture, the analog digital converting unit The system is configured to receive an output frequency of the induction motor and convert the output frequency to a digital detection frequency. The voltage frequency control unit is connected to the analog digital conversion unit for receiving the digital detection frequency, wherein in the speed closed loop architecture, an external frequency command is also received, and the digital detection frequency is combined with the frequency command. Error value and according to the electricity The voltage frequency conversion relationship of the voltage frequency control unit outputs a corresponding reference voltage. The dead zone compensation logic unit is connected to the analog digital conversion unit and the voltage frequency control unit for receiving the digital detection current and the reference voltage, and outputting a voltage command. The pulse width modulation generating unit is coupled to the dead zone compensation logic unit for receiving and converting the voltage command, and outputting a pulse width modulation voltage command to the gate driving circuit.
該死區補償邏輯單元係包含一均方根值計算單元、一除法器、一第一電流電壓轉換單元、一第二電流電壓轉換單元、一乘法器及一加法器。該均方根值計算單元係接收該數位偵測電流,用以計算該數位偵測電流之均方根值為一基底電流。該除法器係連接該均方根值計算單元,用以計算該數位偵測電流與該基底電流之比值為一標么電流。該第一電流電壓轉換單元係連接該均方根值計算單元,用以接收該基底電流,並根據該第一電流電壓轉換單元之電流電壓轉換關係,輸出一對應之基底補償電壓。該第二電流電壓轉換單元係連接該除法器,用以接收該標么電流,並根據該第二電流電壓轉換單元之電流電壓轉換關係,輸出一對應之標么補償電壓。該乘法器係連接該第一電流電壓轉換單元與該第二電流電壓轉換單元,用以計算該標么補償電壓與該基底補償電壓之乘積為一補償電壓。該加法器係連接該乘法器,用以加總計算該補償電壓與該電壓頻率控制單元輸出之該參考電壓為該電壓命令。 The dead zone compensation logic unit comprises a root mean square value calculation unit, a divider, a first current voltage conversion unit, a second current voltage conversion unit, a multiplier and an adder. The rms calculation unit receives the digital detection current for calculating a rms value of the digital detection current as a substrate current. The divider is connected to the rms value calculation unit for calculating a ratio of the digital detection current to the substrate current as a standard current. The first current voltage conversion unit is connected to the rms value calculation unit for receiving the base current, and outputs a corresponding base compensation voltage according to the current voltage conversion relationship of the first current voltage conversion unit. The second current voltage conversion unit is connected to the divider for receiving the standard current, and outputs a corresponding compensation voltage according to the current voltage conversion relationship of the second current voltage conversion unit. The multiplier is connected to the first current voltage conversion unit and the second current voltage conversion unit for calculating a product of the standard compensation voltage and the base compensation voltage as a compensation voltage. The adder is coupled to the multiplier for summing up the compensation voltage and the reference voltage output by the voltage frequency control unit as the voltage command.
為了解決上述問題,本發明係提供一種變頻器之脈波寬 度調變死區補償方法。該變頻器係用以驅動一以變壓變頻控制(V/f)之感應馬達。該變頻器之脈波寬度調變死區補償方法之步驟係包含:首先,計算該變頻器輸出之三相電流瞬時值為一三相電流均方根值。然後,對一第一電流電壓轉換關係利用查表方式,取得一死區補償電壓基準值。然後,計算該三相電流瞬時值與該三相電流均方根值之比值為一三相電流標么值。然後,對一第二電流電壓轉換關係利用查表方式,取得一死區補償電壓標么值。最後,計算該死區補償電壓基準值與該死區補償電壓標么值之乘積為一死區補償電壓值。 In order to solve the above problems, the present invention provides a pulse width of a frequency converter. Degree modulation dead zone compensation method. The frequency converter is used to drive an induction motor with variable voltage variable frequency control (V/f). The step of the pulse width modulation dead zone compensation method of the frequency converter includes: first, calculating the instantaneous value of the three-phase current output by the frequency converter as a three-phase current rms value. Then, using a look-up table method for a first current-voltage conversion relationship, a dead-band compensation voltage reference value is obtained. Then, the ratio of the instantaneous value of the three-phase current to the rms value of the three-phase current is calculated as a three-phase current value. Then, a second current-voltage conversion relationship is used to obtain a dead zone compensation voltage standard value by using a look-up table. Finally, the product of the dead zone compensation voltage reference value and the dead zone compensation voltage value is calculated as a dead zone compensation voltage value.
為了能更進一步瞭解本發明為達成預定目的所採取之技術、手段及功效,請參閱以下有關本發明之詳細說明與附圖,相信本發明之目的、特徵與特點,當可由此得一深入且具體之瞭解,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。 In order to further understand the technology, the means and the effect of the present invention in order to achieve the intended purpose, refer to the following detailed description of the invention and the accompanying drawings. The detailed description is to be understood as illustrative and not restrictive.
有關本創作之技術內容及詳細說明,配合圖式說明如下:請參見第二圖A係為本發明之感應馬達驅動系統在轉速閉迴路控制下之架構圖。如第二圖A所示,一三相交流電源Vs經過一由複數個二極體(未標示)組成之整流器(rectifier)10,將該交流電源Vs之交流電壓整流成為直流電壓。然後,為了消除整流後該直流電壓之電壓漣波,因此,在該整流器10之後加上一電容(未標示),用以穩壓濾波以產生一整流濾波後之直流電壓Vd。最後, 透過一變頻器(inverter)20,將該直流電壓Vd轉變成脈衝電壓形式以控制一感應馬達30。該變頻器20係可將固定電壓與頻率之該交流電源Vs轉換成適用於驅動該感應馬達30可變速運轉的可變頻率、可變電壓或可變電流的交流電源。 The technical content and detailed description of the creation are as follows: Please refer to the second figure. Figure A is the structural diagram of the induction motor drive system of the present invention under the control of the closed loop of the speed. As shown in FIG. A, a three-phase AC power source Vs is rectified into a DC voltage by a rectifier 10 composed of a plurality of diodes (not shown). Then, in order to eliminate the voltage chopping of the DC voltage after rectification, a capacitor (not labeled) is added after the rectifier 10 for voltage stabilization filtering to generate a rectified and filtered DC voltage Vd. At last, The DC voltage Vd is converted into a pulse voltage form by an inverter 20 to control an induction motor 30. The frequency converter 20 converts the alternating current source Vs of a fixed voltage and frequency into a variable frequency, variable voltage or variable current AC power source suitable for driving the variable speed operation of the induction motor 30.
在本創作中雖以三相電流、電壓成份說明所揭露之概念與實施例,但可利用座標軸轉換,將a-b-c三軸座標轉換成d-q兩軸正交座標,將本創作所揭露之概念與實施例基植在d-q兩軸正交座標下,達成相同之技術手段。至於座標軸轉換之技術係為此領域具通常知識者可熟知之習知技術,故在本創作中不再贅述。 In this creation, although the concepts and embodiments disclosed in the three-phase current and voltage component descriptions are used, the coordinate axicon transformation can be used to convert the abc three-axis coordinates into dq two-axis orthogonal coordinates, and the concept and implementation disclosed in this creation are implemented. The example is based on the dq two-axis orthogonal coordinates to achieve the same technical means. As for the technology of the coordinate axis conversion, the prior art is well known to those skilled in the art, and therefore will not be described in detail in this creation.
本發明係更揭露一種變頻器之脈波寬度調變死區補償裝置。該變頻器20內部開關元件之導通與截止狀態係透過一閘極驅動電路40推動,用以驅動一以變壓變頻(V/f)控制之感應馬達30,並且,該變頻器20之三相輸出電流大小係由一電流偵測電路50偵測為一類比偵測電流。其中,該變頻器20內部開關元件係可採用具有強電流、高壓應用和快速電壓型閘極全控功能之絕緣柵雙極電晶體(Isolated Gate Bipolar Transistor,IGBT)或其他可達成相同功能之功率電晶體,如金屬氧化層半導體場效電晶體(metal oxide semiconductor field effect transistor,MOSFET)。此外,可透過安裝在該馬達30軸心上之一編碼器(encoder)32,偵測該馬達30之轉速,以提供在轉速閉迴路控制下之速度回授。並且,由於該馬達30之轉速正比於該馬達30之輸出頻率Fi ,因此,可根據該編碼器32所偵測到該馬達30之轉速,得到所對應之該馬達30輸出頻率Fi。 The invention further discloses a pulse width modulation dead zone compensation device for a frequency converter. The on and off states of the internal switching elements of the inverter 20 are driven by a gate driving circuit 40 for driving an induction motor 30 controlled by variable voltage (V/f), and the three phases of the inverter 20 The magnitude of the output current is detected by a current detecting circuit 50 as an analog current. Among them, the internal switching component of the inverter 20 can be an insulated gate bipolar transistor (IGBT) with high current, high voltage application and fast voltage gate full control function or other power that can achieve the same function. A transistor, such as a metal oxide semiconductor field effect transistor (MOSFET). In addition, the speed of the motor 30 can be detected by an encoder 32 mounted on the shaft of the motor 30 to provide speed feedback under the control of the closed loop of the speed. And, since the rotation speed of the motor 30 is proportional to the output frequency of the motor 30, Fi Therefore, the output frequency Fi of the motor 30 can be obtained according to the rotation speed of the motor 30 detected by the encoder 32.
該變頻器之脈波寬度調變死區補償裝置係包含一類比數位轉換單元60、一電壓頻率控制單元70、一死區補償邏輯單元80及一脈波寬度調變產生單元90。 The pulse width modulation dead zone compensation device of the frequency converter comprises an analog digital conversion unit 60, a voltage frequency control unit 70, a dead zone compensation logic unit 80 and a pulse width modulation generation unit 90.
該類比數位轉換單元60係連接該電流偵測電路50,用以接收該類比偵測電流Ia,並轉換該類比偵測電流Ia為一數位偵測電流Im;此外,該類比數位轉換單元60係用以接收該感應馬達30輸出頻率Fi,並轉換該輸出頻率Fi為一數位偵測頻率Fm。在轉速閉迴路控制架構下,該電壓頻率控制單元70係連接該類比數位轉換單元60,用以接收該數位偵測頻率Fm,同時也接收一外部頻率命令Fc。因此,該電壓頻率控制單元70係將該回授之數位偵測頻率Fm與該頻率命令Fc之誤差值(即頻率差),根據該電壓頻率控制單元70之電壓頻率轉換關係,輸出一對應之參考電壓Vr。該死區補償邏輯單元80係連接該類比數位轉換單元60與該電壓頻率控制單元70,用以接收該數位偵測電流Im與該參考電壓Vr,並輸出一電壓命令Vc。該脈波寬度調變產生單元90係連接該死區補償邏輯單元80,用以接收並轉換該電壓命令Vc,並輸出一脈波寬度調變電壓命令Vp至該閘極驅動電路40。此外,該死區補償邏輯單元80將配合第三圖有更詳細之描述。 The analog-to-digital conversion unit 60 is connected to the current detecting circuit 50 for receiving the analog detecting current Ia and converting the analog detecting current Ia to a digital detecting current Im. In addition, the analog digital converting unit 60 It is configured to receive the output frequency Fi of the induction motor 30, and convert the output frequency Fi to a digital detection frequency Fm. In the speed closed loop control architecture, the voltage frequency control unit 70 is coupled to the analog digital conversion unit 60 for receiving the digital detection frequency Fm and also receiving an external frequency command Fc. Therefore, the voltage frequency control unit 70 is configured to output a corresponding value according to the voltage frequency conversion relationship of the voltage frequency control unit 70 according to the error frequency (ie, the frequency difference) between the digital detection frequency Fm and the frequency command Fc. Reference voltage Vr. The dead zone compensation logic unit 80 is connected to the analog digital conversion unit 60 and the voltage frequency control unit 70 for receiving the digital detection current Im and the reference voltage Vr and outputting a voltage command Vc. The pulse width modulation generating unit 90 is connected to the dead zone compensation logic unit 80 for receiving and converting the voltage command Vc, and outputs a pulse width modulation voltage command Vp to the gate driving circuit 40. Additionally, the dead zone compensation logic unit 80 will be described in greater detail in conjunction with the third diagram.
請參見第二圖B係為本發明之感應馬達驅動系統在轉速開迴路控制下之架構圖。轉速開迴路控制之原理與前述之轉速閉迴路控制相似,然而,兩者最大的差異在於:在 轉速開迴路控制架構下,無須裝設速度回授用之該編碼器32。因此,該電壓頻率控制單元70係直接接收該外部頻率命令Fc,並根據該電壓頻率控制單元70之電壓頻率轉換關係,輸出一對應之參考電壓Vr。後續之信號處理與前述之轉速閉迴路控制相同,在此不再贅述。 Please refer to FIG. 2B, which is a structural diagram of the induction motor drive system of the present invention under the control of the speed open circuit. The principle of the speed open loop control is similar to the aforementioned speed closed loop control. However, the biggest difference between the two is: Under the speed open loop control architecture, the encoder 32 for speed feedback is not required. Therefore, the voltage frequency control unit 70 directly receives the external frequency command Fc, and outputs a corresponding reference voltage Vr according to the voltage frequency conversion relationship of the voltage frequency control unit 70. The subsequent signal processing is the same as the aforementioned speed closed loop control, and will not be described herein.
請參見第三圖係本發明脈波寬度調變死區補償裝置之一死區補償邏輯單元之內部方塊圖。如圖所示,該死區補償邏輯單元80係包含一均方根值計算單元802、一除法器804、一第一電流電壓轉換單元806、一第二電流電壓轉換單元808、一乘法器810及一加法器812。該均方根值計算單元802係接收該數位偵測電流Im,用以計算該數位偵測電流Im之均方根值為一基底電流Ib。該除法器804係連接該均方根值計算單元802,用以計算該數位偵測電流Im與該基底電流Ib之比值為一標么電流Ipu。該第一電流電壓轉換單元806係連接該均方根值計算單元802,用以接收該基底電流Ib,並根據該第一電流電壓轉換單元806電流電壓轉換關係,輸出一對應之基底補償電壓Vb。該第二電流電壓轉換單元808連接該除法器804,用以接收該標么電流Ipu,並根據該第二電流電壓轉換單元808之電流電壓轉換關係,輸出一對應之標么補償電壓Vpu。該乘法器810係連接該第一電流電壓轉換單元806與該第二電流電壓轉換單元808,用以計算該標么補償電壓Vpu與該基底補償電壓Vb之乘積為一補償電壓Vcom。該加法器812係連接該乘法器810,用以加總計算該補償電壓Vcom與該電壓頻率控制單元70輸出之該參考電壓Vr為該電壓 命令Vc。值得一提,該死區補償邏輯單元80更包含一電流極性單元(未圖示),該電流極性單元係根據該電流偵測電路50偵測出該變頻器20之三相輸出電流極性,以決定所產生該補償電壓Vcom之增減方向,而提供正確之電壓補償量。 Please refer to the third figure for an internal block diagram of a dead zone compensation logic unit of the pulse width modulation dead zone compensation device of the present invention. As shown, the dead zone compensation logic unit 80 includes a root mean square value calculation unit 802, a divider 804, a first current voltage conversion unit 806, a second current voltage conversion unit 808, a multiplier 810, and An adder 812. The rms calculation unit 802 receives the digital detection current Im for calculating the rms value of the digital detection current Im as a base current Ib. The divider 804 is connected to the rms value calculation unit 802 for calculating a ratio of the digital detection current Im to the base current Ib as a standard current Ipu. The first current voltage conversion unit 806 is connected to the rms value calculation unit 802 for receiving the base current Ib, and outputs a corresponding base compensation voltage Vb according to the current voltage conversion relationship of the first current voltage conversion unit 806. . The second current-voltage conversion unit 808 is connected to the divider 804 for receiving the standard current Ipu, and outputs a corresponding compensation voltage Vpu according to the current-voltage conversion relationship of the second current-voltage conversion unit 808. The multiplier 810 is connected to the first current voltage conversion unit 806 and the second current voltage conversion unit 808 for calculating a product of the standard compensation voltage Vpu and the base compensation voltage Vb as a compensation voltage Vcom. The adder 812 is connected to the multiplier 810 for calculating the compensation voltage Vcom and the reference voltage Vr output by the voltage frequency control unit 70 as the voltage. Command Vc. It is worth mentioning that the dead zone compensation logic unit 80 further includes a current polarity unit (not shown), and the current polarity unit detects the polarity of the three-phase output current of the frequency converter 20 according to the current detecting circuit 50. The increase and decrease direction of the compensation voltage Vcom is generated to provide a correct voltage compensation amount.
請參見第四圖A與第四圖B係分別為該第一電流電壓轉換單元與該第二電流電壓轉換單元之電流電壓轉換關係曲線圖,其中該兩條曲線為大致單調遞增之函數曲線。如第四圖A所示,橫座標係為該數位偵測電流Im經過該均方根值計算單元802提供均方根值計算所得之該基底電流Ib(單位為安培),而縱座標為該第一電流電壓轉換單元806之電流電壓轉換關係所得之該基底補償電壓Vb(單位為伏特)。值得一提,該第一電流電壓轉換單元806之電流電壓轉換關係,係利用量測該變頻器20內部開關元件之導通與截止時間,求得該基底電流Ib與該基底補償電壓Vb之轉換關係。此外,該第一電流電壓轉換單元806之電流電壓轉換關係,亦係利用一軟體進行直流注入,配合理論電壓輸出和實際電壓輸出之差值,求得該基底電流Ib與該基底補償電壓Vb之轉換關係。值得一提,該第一電流電壓轉換單元806之電流電壓轉換關係之離散數據係利用內插法(interpolation method)或預定數值分析之方法擬合為連續之函數,以提供完整之即時取樣電流與對應電壓之關係。 Please refer to FIG. 4A and FIG. 4B respectively for current-voltage conversion relationship curves of the first current voltage conversion unit and the second current voltage conversion unit, wherein the two curves are a function curve of substantially monotonically increasing. As shown in FIG. 4A, the abscissa is the base current Ib (in amps) calculated by the digital detection current Im obtained by the root mean square value calculation unit 802, and the ordinate is the ordinate. The base compensation voltage Vb (in volts) obtained by the current-voltage conversion relationship of the first current-voltage conversion unit 806. It is worth mentioning that the current-voltage conversion relationship of the first current-voltage conversion unit 806 is used to measure the on and off times of the internal switching elements of the inverter 20, and the conversion relationship between the base current Ib and the base compensation voltage Vb is obtained. . In addition, the current-voltage conversion relationship of the first current-voltage conversion unit 806 is also performed by using a software for DC injection, and the difference between the theoretical voltage output and the actual voltage output is used to obtain the base current Ib and the base compensation voltage Vb. Conversion relationship. It is worth mentioning that the discrete data of the current-voltage conversion relationship of the first current-voltage conversion unit 806 is fitted to a continuous function by an interpolation method or a predetermined numerical analysis method to provide a complete instantaneous sampling current and Corresponding voltage relationship.
如第四圖A所示,舉例說明之。當該均方根值計算單元802計算出該基底電流Ib為5安培時,則利用查表方式, 可透過該第一電流電壓轉換單元806之電流電壓轉換關係直接得到該基底補償電壓Vb為5.06伏特;又或當該基底電流Ib為10安培時,則可直接得到該基底補償電壓Vb為5.75特。但若該均方根值計算單元802計算出該基底電流Ib為7.3安培(沒有恰好對應之該基底補償電壓Vb),則可內插法或預定數值分析之方法擬合,以計算出該基底電流Ib約為5.39伏特。 As shown in the fourth figure A, an example is illustrated. When the rms value calculation unit 802 calculates that the base current Ib is 5 amps, the table lookup method is used. The base compensation voltage Vb can be directly obtained by the current-voltage conversion relationship of the first current-voltage conversion unit 806 to be 5.06 volts; or when the substrate current Ib is 10 amps, the base compensation voltage Vb can be directly obtained as 5.75 tex. . However, if the rms calculation unit 802 calculates that the base current Ib is 7.3 amps (the base compensation voltage Vb does not correspond exactly), the method may be fitted by interpolation or predetermined numerical analysis to calculate the base. The current Ib is approximately 5.39 volts.
如第四圖B所示,橫座標係為該數位偵測電流Im經過該除法器804與該基底電流Ib比值計算所得之該標么電流Ipu(單位為標么),而縱座標為該第二電流電壓轉換單元808之電流電壓轉換關係所得之該標么補償電壓Vpu(單位為標么)。值得一提,該第二電流電壓轉換單元808之電流電壓轉換關係,係利用量測該變頻器20內部開關元件之導通與截止時間求得該標么電流Ipu與該標么補償電壓Vpu之轉換關係。此外,該第二電流電壓轉換單元808之電流電壓轉換關係,亦係利用一軟體進行直流注入,配合理論電壓輸出和實際電壓輸出之差值,求得該標么電流Ipu與該標么補償電壓Vpu之轉換關係。值得一提,該第二電流電壓轉換單元808之電流電壓轉換關係之離散數據係利用內插法(interpolation method)或預定數值分析之方法擬合為連續之函數,以提供完整之即時取樣電流與對應電壓之關係。 As shown in FIG. 4B, the abscissa is the digital current Ipu (the unit is the standard) calculated by the ratio of the digital detection current Im to the base current Ib, and the ordinate is the first The current-voltage conversion relationship of the two current-voltage conversion units 808 is obtained by the calibration voltage Vpu (in units of the standard). It is worth mentioning that the current-voltage conversion relationship of the second current-voltage conversion unit 808 is obtained by measuring the conduction and the off-time of the internal switching elements of the inverter 20 to obtain the conversion of the standard current Ipu and the standard compensation voltage Vpu. relationship. In addition, the current-voltage conversion relationship of the second current-voltage conversion unit 808 is also performed by using a software for DC injection, and the difference between the theoretical voltage output and the actual voltage output is used to obtain the standard current Ipu and the standard compensation voltage. Vpu conversion relationship. It is worth mentioning that the discrete data of the current-voltage conversion relationship of the second current-voltage conversion unit 808 is fitted to a continuous function by an interpolation method or a predetermined numerical analysis method to provide a complete instantaneous sampling current and Corresponding voltage relationship.
如第四圖B所示,舉例說明之。當該除法器804計算出該標么電流Ipu為0.2標么時,則利用查表方式,可透過該第二電流電壓轉換單元808之電流電壓轉換關係直接得到 該標么補償電壓Vpu為0.8標么;又或當該標么電流Ipu為0.4標么時,則可直接得到該標么補償電壓Vpu為0.93標么。但若該除法器804計算出該標么電流Ipu為0.35標么(沒有恰好對應之該標么補償電壓Vpu),則可內插法或預定數值分析之方法擬合,以計算出該標么電流Ipu約為0.89標么。 As shown in the fourth figure B, an example is illustrated. When the divider 804 calculates that the standard current Ipu is 0.2, it can directly obtain the current-voltage conversion relationship of the second current-voltage conversion unit 808 by using the look-up table. The standard compensation voltage Vpu is 0.8 standard; or when the standard current Ipu is 0.4 standard, then the standard compensation voltage Vpu is 0.93 standard. However, if the divider 804 calculates that the current Ipu is 0.35 (does not correspond to the standard compensation voltage Vpu), it can be fitted by interpolation or predetermined numerical analysis to calculate the standard. The current Ipu is about 0.89.
請參見第五圖係本發明脈波寬度調變死區補償方法之流程圖。該變頻器係用以驅動一以變壓變頻(V/f)控制之感應馬達。並且,該變頻器之脈波寬度調變死區補償方法之步驟係如下所述。 Please refer to the fifth figure for the flow chart of the pulse width modulation dead zone compensation method of the present invention. The frequency converter is used to drive an induction motor controlled by variable voltage (V/f). Moreover, the steps of the pulse width modulation dead zone compensation method of the frequency converter are as follows.
首先,係利用量測該變頻器內部開關元件之導通與截止時間,建立一第一電流電壓轉換關係與一第二電流電壓轉換關係。另外,亦係利用一軟體進行直流注入,配合理論電壓輸出和實際電壓輸出之差值,建立該第一電流電壓轉換關係與該第二電流電壓轉換關係。然後,計算該變頻器輸出之三相電流瞬時值為一三相電流均方根值(S10)。然後,對該第一電流電壓轉換關係利用查表方式,取得一死區補償電壓基準值(S20)。然後,計算該三相電流瞬時值與該三相電流均方根值之比值為一三相電流標么值(S30)。然後,對該第二電流電壓轉換關係利用查表方式,取得一死區補償電壓標么值(S40)。然後,計算該死區補償電壓基準值與該死區補償電壓標么值之乘積為一死區補償電壓值(S50)。最後,將該死區補償電壓值與變壓變頻控制所產生之一參考電壓加總計算,以產生一脈波寬度調變之電壓命令,並透過一閘極驅動電路推 動該變頻器之內部開關元件之導通與截止,進而控制該馬達運轉。 Firstly, the first current-current voltage conversion relationship and a second current-voltage conversion relationship are established by measuring the on and off times of the internal switching elements of the inverter. In addition, a soft body is used for DC injection, and the difference between the theoretical voltage output and the actual voltage output is used to establish a relationship between the first current voltage conversion relationship and the second current voltage conversion relationship. Then, the instantaneous value of the three-phase current outputted by the inverter is calculated as a three-phase current rms value (S10). Then, using the look-up table method for the first current-voltage conversion relationship, a dead zone compensation voltage reference value is obtained (S20). Then, calculating a ratio of the instantaneous value of the three-phase current to the rms value of the three-phase current is a three-phase current value (S30). Then, the second current-voltage conversion relationship is obtained by using a look-up table method to obtain a dead zone compensation voltage value (S40). Then, the product of the dead zone compensation voltage reference value and the dead zone compensation voltage value is calculated as a dead zone compensation voltage value (S50). Finally, the dead zone compensation voltage value and one of the reference voltages generated by the variable voltage variable frequency control are summed to generate a pulse width modulation voltage command and pushed through a gate drive circuit. The internal switching element of the inverter is turned on and off to control the operation of the motor.
值得一提,在步驟(S20)與步驟(S40)中,由於該第一電流電壓轉換關係與該第二電流電壓轉換關係並非連續之函數,因此,當利用該第一電流電壓轉換關係與該第二電流電壓轉換關係為查表之依據時,由於並非所有即時取樣之電流都能恰好獲得所對應之電壓(請配合參見第四圖A與第四圖B),所以,係利用內插法(interpolation method)或將預定數值分析之方法將該第一電流電壓轉換關係與該第二電流電壓轉換關係之離散數據擬合為連續之函數,以提供完整之即時取樣電流與對應電壓之關係。 It is worth mentioning that in the step (S20) and the step (S40), since the first current voltage conversion relationship and the second current voltage conversion relationship are not continuous functions, when the first current voltage conversion relationship is utilized, When the second current-voltage conversion relationship is the basis for the look-up table, since not all of the instantaneous sampling currents can obtain the corresponding voltage (please refer to the fourth figure A and the fourth figure B), the interpolation method is used. (interpolation method) or a method of predetermined numerical analysis fitting the discrete data of the first current-voltage conversion relationship and the second current-voltage conversion relationship as a continuous function to provide a complete instantaneous sampling current and a corresponding voltage relationship.
此外,上述之該些步驟係由一數位訊號處理器(digital signal processor,DSP)所運算處理。 In addition, the above steps are processed by a digital signal processor (DSP).
綜上所述,本發明係具有以下之優點: In summary, the present invention has the following advantages:
1、利用量測該變頻器內部開關元件之導通與截止時間或利用軟體進行直流注入,配合理論電壓輸出和實際電壓輸出之差值,建立該第一電流電壓轉換單元與該第二電流電壓轉換單元之電流電壓轉換關係,並利用查表(lookup table)之方式,僅需再配合內插法(interpolation method)或預定數值分析之方法,即可免去複雜之電流電壓轉換計算,大大地降低運算複雜度,如此,在即時控制的應用上,將提供更快速之輸出入即時響應。亦即,只要取得該三相瞬時電流大小與計 算後之三相電流均方根值大小,可達成即時調節死區補償電壓補償量。 1. Using the measurement to measure the on and off time of the internal switching component of the inverter or DC injection using the software, and establishing the first current voltage conversion unit and the second current voltage conversion according to the difference between the theoretical voltage output and the actual voltage output. The current-voltage conversion relationship of the unit, and using the lookup table method, only need to cooperate with the interpolation method or the predetermined numerical analysis method, thereby eliminating the complicated current-voltage conversion calculation and greatly reducing The computational complexity, as such, will provide faster output and immediate response in instant control applications. That is, as long as the three-phase instantaneous current is obtained After calculating the rms current value of the three-phase current, the compensation amount of the dead zone compensation voltage can be adjusted instantly.
2、利用軟體查表方式,模擬電壓回授方式的死區補償法,除了可得到高準確度補償量之優點外,更可得到幾乎無失真的弦波電流,以改善馬達運轉在低頻輕載時之輸出電流波形激變現象。 2. Using the software look-up table method, the dead-band compensation method of analog voltage feedback mode can not only obtain the advantage of high-accuracy compensation amount, but also obtain the sinusoidal current with almost no distortion to improve the motor operation at low frequency and light load. The output current waveform is violent.
3、利用軟體查表方式,在該變頻器驅動用以驅動一以變壓變頻(V/f)控制之感應馬達應用上,並且,適用於轉速閉迴路與轉速開迴路控制。僅需藉由電流回授就可輸出正確電壓值,不用額外的電壓偵測電路,可達成在不增加硬體成本的情況下獲得更準確之電壓補償量。 3. Using the software table look-up method, the inverter is driven to drive an induction motor with variable voltage frequency conversion (V/f) control, and is suitable for speed closed loop and speed open loop control. Only the current feedback can be used to output the correct voltage value without using an additional voltage detection circuit, which can achieve a more accurate voltage compensation without increasing the hardware cost.
惟,以上所述,僅為本發明較佳具體實施例之詳細說明與圖式,惟本發明之特徵並不侷限於此,並非用以限制本發明,本發明之所有範圍應以下述之申請專利範圍為準,凡合於本發明申請專利範圍之精神與其類似變化之實施例,皆應包含於本發明之範疇中,任何熟悉該項技藝者在本發明之領域內,可輕易思及之變化或修飾皆可涵蓋在以下本案之專利範圍。 However, the above description is only for the detailed description and the drawings of the preferred embodiments of the present invention, and the present invention is not limited thereto, and is not intended to limit the present invention. The scope of the patent application is intended to be included in the scope of the present invention, and any one skilled in the art can readily appreciate it in the field of the present invention. Variations or modifications may be covered by the patents in this case below.
〔習知技術〕 [technical technology]
20A‧‧‧變頻器 20A‧‧‧Inverter
30A‧‧‧馬達 30A‧‧‧Motor
40A‧‧‧電流偵測電路 40A‧‧‧current detection circuit
50A‧‧‧死區補償模組 50A‧‧‧ Dead Zone Compensation Module
60A‧‧‧電壓偵測電路 60A‧‧‧Voltage detection circuit
〔本發明〕 〔this invention〕
Vs‧‧‧交流電源 Vs‧‧‧AC power supply
10‧‧‧整流器 10‧‧‧Rectifier
20‧‧‧變頻器 20‧‧‧Inverter
30‧‧‧感應馬達 30‧‧‧Induction motor
32‧‧‧編碼器 32‧‧‧Encoder
40‧‧‧閘極驅動電路 40‧‧‧ gate drive circuit
50‧‧‧電流偵測電路 50‧‧‧ Current detection circuit
60‧‧‧類比數位轉換單元 60‧‧‧ analog digital conversion unit
70‧‧‧電壓頻率控制單元 70‧‧‧Voltage frequency control unit
80‧‧‧死區補償邏輯單元 80‧‧‧ Dead Zone Compensation Logic Unit
802‧‧‧均方根值計算單元 802‧‧‧ rms calculation unit
804‧‧‧除法器 804‧‧‧ divider
806‧‧‧第一電流電壓轉換單元 806‧‧‧First current voltage conversion unit
808‧‧‧第二電流電壓轉換單元 808‧‧‧Second current voltage conversion unit
810‧‧‧乘法器 810‧‧‧Multiplier
812‧‧‧加法器 812‧‧‧Adder
90‧‧‧脈波寬度調變產生單元 90‧‧‧ Pulse width modulation generating unit
Ia‧‧‧類比偵測電流 Ia‧‧‧ analog detection current
Im‧‧‧數位偵測電流 Im‧‧‧ digital detection current
Fc‧‧‧頻率命命 Fc‧‧‧ frequency life
Fi‧‧‧輸出頻率 Fi‧‧‧ output frequency
Fm‧‧‧數位偵測頻率 Fm‧‧‧ digital detection frequency
Vr‧‧‧參考電壓 Vr‧‧‧reference voltage
Vc‧‧‧電壓命令 Vc‧‧‧voltage command
Vp‧‧‧脈波寬度調變電壓命令 Vp‧‧‧ pulse width modulation voltage command
Ib‧‧‧基底電流 Ib‧‧‧Base current
Ipu‧‧‧標么電流 Ipu‧‧‧ standard current
Vb‧‧‧基底補償電壓 Vb‧‧‧base compensation voltage
Vpu‧‧‧標么補償電壓 Vpu‧‧‧ standard compensation voltage
Vcom‧‧‧補償電壓 Vcom‧‧‧compensation voltage
S10~S50‧‧‧步驟 S10~S50‧‧‧Steps
第一圖A係習知變頻器死區補償之電路方塊圖;第一圖B係習知變頻器死區補償之電路方塊圖;第二圖A係本發明之感應馬達驅動系統在轉速閉迴路控制下之架構圖;第二圖B係本發明之感應馬達驅動系統在轉速開迴路控制 下之架構圖;第三圖係本發明脈波寬度調變死區補償裝置,一死區補償邏輯單元之內部方塊圖;第四圖A係一第一電流電壓轉換單元之電流電壓轉換關係曲線圖;第四圖B係一第二電流電壓轉換單元之電流電壓轉換關係曲線圖;及第五圖係本發明脈波寬度調變死區補償方法之流程圖。 The first figure A is a circuit block diagram of the conventional inverter dead zone compensation; the first figure B is a circuit block diagram of the conventional inverter dead zone compensation; the second figure A is the induction motor drive system of the present invention at the speed closed circuit Under the control of the architecture diagram; the second diagram B is the induction motor drive system of the present invention in the open loop control The third diagram is the internal block diagram of the pulse width modulation dead zone compensation device of the present invention, a dead zone compensation logic unit; and the fourth diagram A is a current-voltage conversion relationship diagram of the first current voltage conversion unit. FIG. 4B is a current-voltage conversion relationship diagram of a second current-voltage conversion unit; and a fifth diagram is a flowchart of the pulse width modulation dead-band compensation method of the present invention.
S10~S50‧‧‧步驟 S10~S50‧‧‧Steps
Claims (18)
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| CN103001577B (en) * | 2011-09-09 | 2015-03-25 | 台达电子工业股份有限公司 | Driver with dead-zone open circuit compensation |
| CN106329977B (en) * | 2015-07-03 | 2018-10-09 | 台达电子工业股份有限公司 | control method of inverter circuit |
| CN112701950B (en) * | 2020-12-30 | 2021-11-12 | 苏州伟创电气科技股份有限公司 | Dead-zone clamping compensation method and compensation system for frequency converter |
| US11658599B1 (en) | 2021-12-13 | 2023-05-23 | Industrial Technology Research Institute | Voltage measurement device for pulse-width modulation signals, motor driving device and method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105634311A (en) * | 2014-10-24 | 2016-06-01 | 财团法人工业技术研究院 | voltage compensation method of converter |
| US9614460B2 (en) | 2014-10-24 | 2017-04-04 | Industrial Technology Research Institute | Voltage compensating method for converter |
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