TWI386130B - Etching device and method for etching printed circuit board - Google Patents
Etching device and method for etching printed circuit board Download PDFInfo
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- TWI386130B TWI386130B TW99116970A TW99116970A TWI386130B TW I386130 B TWI386130 B TW I386130B TW 99116970 A TW99116970 A TW 99116970A TW 99116970 A TW99116970 A TW 99116970A TW I386130 B TWI386130 B TW I386130B
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- 238000005530 etching Methods 0.000 title claims description 120
- 238000000034 method Methods 0.000 title claims description 17
- 238000001802 infusion Methods 0.000 claims description 59
- 239000007788 liquid Substances 0.000 claims description 51
- 239000007921 spray Substances 0.000 claims description 31
- 238000005507 spraying Methods 0.000 claims description 11
- 238000004891 communication Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000243 solution Substances 0.000 description 12
- 239000000758 substrate Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000011176 pooling Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Description
本發明涉及電路板製造領域,尤其涉及一種用於電路板蝕刻工藝之蝕刻裝置及蝕刻電路板之方法。The present invention relates to the field of circuit board manufacturing, and more particularly to an etching apparatus for a circuit board etching process and a method of etching a circuit board.
隨著電子技術之飛速發展,電路板集成度越來越高,電路板之導電線路製作得越來越精細,這要求同一電路板之導電線路之尺寸公差盡可能小,即蝕刻製程中之蝕刻效果需盡可能保持一致。With the rapid development of electronic technology, the integration of circuit boards is getting higher and higher, and the conductive lines of circuit boards are made more and more fine. This requires that the dimensional tolerance of the conductive lines of the same circuit board be as small as possible, that is, etching in the etching process. The effect needs to be as consistent as possible.
蝕刻生產線之自動化程度較高,成本較低,於電路板生產中得以廣泛使用。該工藝採用水準滾輪帶動電路基板,利用設有複數噴嘴之直線形噴管式蝕刻裝置向電路基板噴灑蝕刻液。然而,使用該蝕刻裝置對電路基板蝕刻時,由於每個噴管設置噴嘴個數及長度之一致,會使蝕刻液自電路基板之邊緣區流出板外,從而電路板邊緣區域蝕刻液更新速率較快,而於電路基板中央區域積留,形成水池,產生水池效應。該水池效應會使電路基板中央區域之蝕刻液更新較慢,積留之蝕刻液膜會降低對線路之咬蝕量,容易發生線路蝕刻不足,而電路基板邊緣區部分之蝕刻液流動速度快,更新較快,容易發生線路過蝕。即,該水池效應會導致電路基板蝕刻不均勻,尤其容易導致最終製得之電路板之線路寬度不均,且中央區域之導電線路連線。為獲得足夠線寬,不得不對電路板邊緣區之線路預留多餘線寬,大大降低電路板之線路密度。Etching lines are more automated and less costly, and are widely used in circuit board production. The process uses a leveling roller to drive the circuit substrate, and the etching liquid is sprayed onto the circuit substrate by a linear nozzle etching device provided with a plurality of nozzles. However, when the circuit substrate is etched by using the etching device, since the number of nozzles and the length of each nozzle are the same, the etching liquid flows out of the board from the edge region of the circuit board, so that the etching rate of the etching liquid in the edge region of the circuit board is higher. It is fast, and accumulates in the central area of the circuit board to form a pool, which produces a pool effect. The pool effect causes the etching liquid in the central region of the circuit substrate to be renewed slowly, and the accumulated etching liquid film reduces the amount of bite on the line, and the etching of the line is prone to occur, and the etching liquid in the edge portion of the circuit substrate flows at a high speed. The update is faster and the line is prone to erosion. That is, the pool effect may cause uneven etching of the circuit substrate, and in particular, it may easily lead to uneven line width of the finally produced circuit board, and the conductive lines of the central area are connected. In order to obtain sufficient line width, extra line width has to be reserved for the line in the edge area of the board, which greatly reduces the line density of the board.
有鑑於此,提供一種可提升電路板蝕刻均勻性之蝕刻裝置及蝕刻電路板之方法實屬必要。In view of the above, it is necessary to provide an etching apparatus and a method of etching a circuit board which can improve the etching uniformity of a circuit board.
以下以實施例為例說明一種可提高蝕刻均勻性蝕刻裝置及蝕刻電路板之方法。Hereinafter, a method for improving an etching uniformity etching apparatus and an etching circuit board will be described by taking an embodiment as an example.
一種蝕刻裝置,用於噴灑蝕刻液以蝕刻電路板,所述蝕刻裝置包括複數噴管、複數感測器及一控制器。複數噴管沿垂直於電路板之傳送方向依次平行排列,每個所述噴管包括設置於其上之噴嘴及閥門,沿著電路板之傳送方向各噴管上之噴嘴之數量依次逐漸增加,各根噴管上相鄰之兩個噴嘴之間距均相等,每個所述噴管上之噴嘴均關於垂直於所述複數噴管之同一條直線對稱分佈,所述閥門用於控制與其位於同一噴管之噴嘴是否噴灑蝕刻液。複數感測器與複數噴管一一對應,所述感測器用於感測電路板與所述感測器對應之噴管之位置關係。所述控制器與複數感測器及複數閥門電連接,所述控制器用於根據所述感測器之感測結果控制與該感測器對應之閥門之開啟及關閉,從而控制與所述閥門位於同一噴管之噴嘴是否噴灑蝕刻液。An etching apparatus for spraying an etching solution to etch a circuit board, the etching apparatus comprising a plurality of nozzles, a plurality of sensors, and a controller. The plurality of nozzles are arranged in parallel in a direction perpendicular to the conveying direction of the circuit board, and each of the nozzles includes a nozzle and a valve disposed thereon, and the number of nozzles on each nozzle gradually increases along the conveying direction of the circuit board. The distance between two adjacent nozzles on each nozzle is equal, and the nozzles on each of the nozzles are symmetrically distributed with respect to a line perpendicular to the plurality of nozzles, and the valves are used to control the same Whether the nozzle of the nozzle sprays the etchant. The plurality of sensors are in one-to-one correspondence with the plurality of nozzles, and the sensors are configured to sense a positional relationship between the circuit board and the nozzle corresponding to the sensor. The controller is electrically connected to the plurality of sensors and the plurality of valves, wherein the controller is configured to control opening and closing of the valve corresponding to the sensor according to the sensing result of the sensor, thereby controlling the valve Whether the nozzle located in the same nozzle sprays the etchant.
一種蝕刻電路板之方法,包括步驟:提供所述之蝕刻裝置;提供電路板,所述電路板具有需進行蝕刻之第一表面;將電路板之第一表面與複數噴管之噴嘴相對,並驅使電路板進行移動,於垂直於電路板之移動方向,電路板具有相對之第一側邊及第二側邊,所述控制器設定有所述第一側邊經過每根所述噴管後第一側邊與每根所述噴管之距離及所述第二側邊未經過每根所述噴管前第二側邊與每根所述噴管之距離,採用複數感測器感測其對應之噴管與所述第一側邊及第二側邊之位置關係,並將感測之結果傳送至控制器,當所述第一側邊經過每個感測器對應之噴管後第一側邊與所述感測器對應之噴管距離大於所述控制器設定之第一側邊經過所述感測器對應之噴管後第一側邊與所述感測器對應之噴管之距離時,控制器控制與感測器對應之閥門之開啟,當所述第二側邊未經過所述感測器對應之噴管前且第二側邊與所述感測器對應之噴管之距離小於所述控制器設定之所述第二側邊未經過所述感測器對應之噴管前第二側邊與所述感測器對應之噴管之距離時,所述控制器控制與所述感測器對應之閥門之關閉。A method of etching a circuit board, comprising the steps of: providing the etching device; providing a circuit board having a first surface to be etched; opposing a first surface of the circuit board opposite the nozzle of the plurality of nozzles, and Driving the circuit board to move, perpendicular to the moving direction of the circuit board, the circuit board has a first side and a second side opposite to each other, the controller is configured to have the first side passing through each of the nozzles The distance between the first side and each of the nozzles and the distance between the second side and the second side of each of the nozzles before each of the nozzles are sensed by a plurality of sensors Corresponding nozzles are in position relationship with the first side and the second side, and transmit the result of the sensing to the controller, when the first side passes the nozzle corresponding to each sensor The first side of the nozzle corresponding to the sensor is greater than the first side of the controller, and the first side of the nozzle corresponding to the sensor is sprayed corresponding to the sensor. When the distance of the tube is reached, the controller controls the opening of the valve corresponding to the sensor when The second side of the nozzle is not passed before the nozzle corresponding to the sensor, and the distance between the second side and the nozzle corresponding to the sensor is less than the second side of the controller. When the detector corresponds to the distance between the second side of the nozzle and the nozzle corresponding to the sensor, the controller controls the closing of the valve corresponding to the sensor.
相較於先前技術,本技術方案提供之蝕刻裝置,其包括之複數噴管上之噴嘴呈等腰三角形或等腰梯形排列,並且每根噴管設置有閥門,能夠進行電路板蝕刻過程中,藉由閥門控制噴管是否噴灑蝕刻液,進而可控制各噴管於電路板表面噴灑蝕刻液之區域,以達到提升電路板蝕刻均勻性。本技術方案提供之電路板蝕刻方法,於對電路板進行蝕刻時,電路板之中間區域噴灑蝕刻液時間較長,電路板之邊緣區域噴灑蝕刻液之時間較少,可使得電路板之中間區域能夠與更多之新鮮蝕刻液接觸,防止電路板中間區域之水池效應。電路板邊緣區域噴灑蝕刻液時間較少,可防止電路板邊緣區域產生過蝕,從而可有效地提升電路板蝕刻之均勻性。Compared with the prior art, the present invention provides an etching apparatus including a nozzle on a plurality of nozzles in an isosceles triangle or an isosceles trapezoidal arrangement, and each nozzle is provided with a valve capable of performing a circuit board etching process. By controlling whether the nozzle sprays the etching liquid, the nozzle can be controlled to spray the etching liquid on the surface of the circuit board to improve the etching uniformity of the circuit board. The circuit board etching method provided by the technical solution is that when the circuit board is etched, the middle portion of the circuit board is sprayed with the etching liquid for a long time, and the edge region of the circuit board is sprayed with the etching liquid for less time, so that the middle portion of the circuit board can be made. Can be in contact with more fresh etchant to prevent pooling in the middle of the board. The edge of the board is sprayed with less etchant time, which prevents over-etching on the edge of the board, which can effectively improve the uniformity of board etching.
以下結合複數附圖及複數實施例對本技術方案提供之蝕刻裝置及蝕刻電路板之方法進行詳細說明。The etching apparatus and the method of etching the circuit board provided by the present technical solution will be described in detail below with reference to the plural drawings and the plural embodiments.
請參閱圖1,本技術方案第一實施例提供之蝕刻裝置100包括輸液裝置110、第一噴管120、第二噴管130、第三噴管140、第四噴管150、第五噴管160、第六噴管170、第一感測器181、第二感測器182、第三感測器183、第四感測器184、第五感測器185、第六感測器186、控制器190及傳送裝置101。Referring to FIG. 1 , an etching apparatus 100 according to a first embodiment of the present invention includes an infusion device 110 , a first nozzle 120 , a second nozzle 130 , a third nozzle 140 , a fourth nozzle 150 , and a fifth nozzle . The sixth nozzle 170, the first sensor 181, the second sensor 182, the third sensor 183, the fourth sensor 184, the fifth sensor 185, the sixth sensor 186, Controller 190 and transmitting device 101.
本實施例中,輸液裝置110包括輸液管111。輸液管111用於向第一噴管120、第二噴管130、第三噴管140、第四噴管150、第五噴管160、第六噴管170供應蝕刻液。當然,輸液管111上可安裝有閥門,用於控制蝕刻液是否流入輸液管111,並調節輸液管111內蝕刻液之流速。In the present embodiment, the infusion device 110 includes an infusion tube 111. The infusion tube 111 is for supplying an etchant to the first nozzle 120, the second nozzle 130, the third nozzle 140, the fourth nozzle 150, the fifth nozzle 160, and the sixth nozzle 170. Of course, a valve can be installed on the infusion tube 111 for controlling whether the etching liquid flows into the infusion tube 111 and adjusting the flow rate of the etching liquid in the infusion tube 111.
第一噴管120、第二噴管130、第三噴管140、第四噴管150、第五噴管160、第六噴管170相互平行設置,並均與輸液管111相互連通。本實施例中,第一噴管120、第二噴管130、第三噴管140、第四噴管150、第五噴管160、第六噴管170均垂直於輸液管111且長度相等。第一噴管120、第二噴管130、第三噴管140、第四噴管150、第五噴管160、第六噴管170之長度與待蝕刻之電路板之長度相等或者略大於待蝕刻之電路板之長度。於進行電路板蝕刻時,輸液管111之延伸方向與電路板之傳送方向相同,電路板自第一噴管120向第六噴管170方向傳送。The first nozzle 120, the second nozzle 130, the third nozzle 140, the fourth nozzle 150, the fifth nozzle 160, and the sixth nozzle 170 are disposed in parallel with each other and are in communication with the infusion tube 111. In this embodiment, the first nozzle 120, the second nozzle 130, the third nozzle 140, the fourth nozzle 150, the fifth nozzle 160, and the sixth nozzle 170 are all perpendicular to the infusion tube 111 and have the same length. The lengths of the first nozzle 120, the second nozzle 130, the third nozzle 140, the fourth nozzle 150, the fifth nozzle 160, and the sixth nozzle 170 are equal to or slightly larger than the length of the circuit board to be etched. The length of the etched circuit board. When the board is etched, the infusion tube 111 extends in the same direction as the board, and the board is transferred from the first nozzle 120 to the sixth nozzle 170.
本實施例中,第一噴管120包括一第一噴嘴121、一第一閥門122及第一管體123。第一噴嘴121設置於第一管體123之中間部分。第一閥門122安裝於第一管體123上且位於輸液管111與第一噴嘴121之間,用於控制是否從輸液管111向第一噴管120內供應蝕刻液,從而控制第一噴嘴121是否噴灑蝕刻液。In the embodiment, the first nozzle 120 includes a first nozzle 121, a first valve 122 and a first tube 123. The first nozzle 121 is disposed at an intermediate portion of the first pipe body 123. The first valve 122 is mounted on the first tube body 123 and located between the infusion tube 111 and the first nozzle 121 for controlling whether the etching liquid is supplied from the infusion tube 111 into the first nozzle 120, thereby controlling the first nozzle 121. Whether to spray the etchant.
第二噴管130包括兩個第二噴嘴131、一個第二閥門132及第二管體133。兩個第二噴嘴131設置於第二管體133之中間部分,兩個第二噴嘴131關於第二管體133之長度方向之中心對稱設置。第二閥門132安裝於第二管體133上且位於靠近輸液管111之第二噴嘴131與輸液管111之間,用於控制是否從輸液管111向第二管體133內供應液體,從而控制兩第二噴嘴131是否噴灑蝕刻液。The second nozzle 130 includes two second nozzles 131, a second valve 132, and a second tube body 133. The two second nozzles 131 are disposed at an intermediate portion of the second tube body 133, and the two second nozzles 131 are symmetrically disposed with respect to the center of the second tube body 133 in the longitudinal direction. The second valve 132 is mounted on the second tube body 133 and located between the second nozzle 131 adjacent to the infusion tube 111 and the infusion tube 111 for controlling whether liquid is supplied from the infusion tube 111 to the second tube body 133, thereby controlling Whether the two second nozzles 131 spray the etching liquid.
第三噴管140包括三個第三噴嘴141、一個第三閥門142及第三管體143。三個第三噴嘴141設置於第三管體143之中間部分,三個第三噴嘴141關於第三管體143之長度方向之中心對稱設置。優選地,相鄰之兩個第三噴嘴141之間距與兩第二噴嘴131之間距相等。第三閥門142安裝於第三管體143上且位於靠近輸液管111之第三噴嘴141與輸液管111之間,用於控制是否從輸液管111向第三管體143內供應液體,從而控制三個第三噴嘴141是否噴灑蝕刻液。The third nozzle 140 includes three third nozzles 141, a third valve 142, and a third tube body 143. The three third nozzles 141 are disposed in the middle portion of the third tube body 143, and the three third nozzles 141 are symmetrically disposed with respect to the center of the third tube body 143 in the longitudinal direction. Preferably, the distance between the adjacent two third nozzles 141 is equal to the distance between the two second nozzles 131. The third valve 142 is mounted on the third tube body 143 and located between the third nozzle 141 and the infusion tube 111 adjacent to the infusion tube 111 for controlling whether liquid is supplied from the infusion tube 111 to the third tube body 143, thereby controlling Whether the three third nozzles 141 spray the etching liquid.
第四噴管150包括四個第四噴嘴151、一個第四閥門152及第四管體153。四個第四噴嘴151設置於第四管體153之中間部分,四個第四噴嘴151關於第四噴管150之長度方向之中心對稱設置。四個第四噴嘴151等間距設置。優選地,相鄰之兩個第四噴嘴151間距與兩個第二噴嘴131之間距相等。第四閥門152安裝於第四管體153,並位於靠近輸液管111之第四噴嘴151與輸液管111之間,用於控制是否從輸液管111向第四管體153內供應液體,從而控制四個第四噴嘴151是否噴灑蝕刻液。The fourth nozzle 150 includes four fourth nozzles 151, a fourth valve 152, and a fourth tube 153. The four fourth nozzles 151 are disposed in the middle portion of the fourth pipe body 153, and the four fourth nozzles 151 are symmetrically disposed with respect to the center of the fourth nozzle 150 in the longitudinal direction. The four fourth nozzles 151 are equally spaced. Preferably, the distance between the adjacent two fourth nozzles 151 is equal to the distance between the two second nozzles 131. The fourth valve 152 is mounted on the fourth pipe body 153 and located between the fourth nozzle 151 and the infusion pipe 111 adjacent to the infusion pipe 111 for controlling whether liquid is supplied from the infusion pipe 111 to the fourth pipe body 153, thereby controlling Whether the four fourth nozzles 151 spray the etching liquid.
第五噴管160包括五個第五噴嘴161、一個第五閥門162及第五管體163。五個第五噴嘴161設置於第五管體163,五個第五噴嘴161關於第五噴管160之長度方向之中心對稱設置。優選地,相鄰之兩個第五噴嘴161之間距與兩個第二噴嘴131之間距相等。第五閥門162安裝於第五管體163,第五閥門162位於靠近輸液管111之第五噴嘴161與輸液管111之間,用於控制是否從輸液管111向第五管體163內供應液體,從而控制五個第五噴嘴161是否噴灑蝕刻液。The fifth nozzle 160 includes five fifth nozzles 161, a fifth valve 162, and a fifth tube body 163. The five fifth nozzles 161 are disposed on the fifth tube body 163, and the five fifth nozzles 161 are symmetrically disposed with respect to the center of the longitudinal direction of the fifth nozzle tube 160. Preferably, the distance between the adjacent two fifth nozzles 161 is equal to the distance between the two second nozzles 131. The fifth valve 162 is mounted on the fifth tube body 163, and the fifth valve 162 is located between the fifth nozzle 161 and the infusion tube 111 near the infusion tube 111 for controlling whether to supply liquid from the infusion tube 111 to the fifth tube body 163. Thereby controlling whether the fifth fifth nozzle 161 sprays the etching liquid.
第六噴管170包括六個第六噴嘴171、一個第六閥門172及第六管體173,六個第六噴嘴171設置於第六管體173,六個第六噴嘴171關於第六管體173之中心對稱設置。優選地,相鄰之兩個第六噴嘴171之間距與兩個第二噴嘴131之間距相等,並且位於最外側之兩個第六噴嘴171之間之間距與待蝕刻之電路板之長度相近。第六閥門172安裝於第六管體173位於靠近輸液管111之第六噴嘴171與輸液管111之間,用於控制是否從輸液管111向第六管體173內供應液體,從而控制六個第六噴嘴171是否噴灑蝕刻液。The sixth nozzle 170 includes six sixth nozzles 171, a sixth valve 172 and a sixth tubular body 173. The six sixth nozzles 171 are disposed on the sixth tubular body 173, and the six sixth nozzles 171 are disposed on the sixth tubular body. The center of 173 is symmetrically set. Preferably, the distance between the adjacent two sixth nozzles 171 is equal to the distance between the two second nozzles 131, and the distance between the two outermost two sixth nozzles 171 is close to the length of the circuit board to be etched. The sixth valve 172 is installed between the sixth nozzle 171 and the infusion tube 111 near the infusion tube 111 for controlling whether to supply liquid from the infusion tube 111 to the sixth tube 173, thereby controlling six Whether the sixth nozzle 171 sprays the etching liquid.
第一閥門122、第二閥門132、第三閥門142、第四閥門152、第五閥門162及第六閥門172可為氣動閥門且均與控制器190電連接。第一噴嘴121、第二噴嘴131、第三噴嘴141、第四噴嘴151、第五噴嘴161及第六噴嘴171均向下設置以朝向待蝕刻之電路板表面。第一噴嘴121、第二噴嘴131、第三噴嘴141、第四噴嘴151、第五噴嘴161及第六噴嘴171之分佈區域大致為等腰三角形。噴管之個數不限於本實施例中提供之六個,於實際生產中,可根據蝕刻需要設定不同之數量。第一噴嘴121、第二噴嘴131、第三噴嘴141、第四噴嘴151、第五噴嘴161及第六噴嘴171之數量不限於本實施例中提供之個數,第一噴嘴121、第二噴嘴131、第三噴嘴141、第四噴嘴151、第五噴嘴161及第六噴嘴171之個數可根據實際之電路板產品之大小及形狀設置為其他個數,只要能夠保證沿著電路板之傳送方向,複數噴管之噴嘴大致為倒置之等腰三角形或者等腰梯形即可。第一噴嘴121、第二噴嘴131、第三噴嘴141、第四噴嘴151、第五噴嘴161及第六噴嘴171於其對應之噴管上之位置亦不局限於中間,只要每根噴管上之噴嘴均關於垂直於所述複數噴管之同一條直線對稱分佈即可。The first valve 122, the second valve 132, the third valve 142, the fourth valve 152, the fifth valve 162, and the sixth valve 172 may be pneumatic valves and are all electrically connected to the controller 190. The first nozzle 121, the second nozzle 131, the third nozzle 141, the fourth nozzle 151, the fifth nozzle 161, and the sixth nozzle 171 are all disposed downward to face the surface of the circuit board to be etched. The distribution areas of the first nozzle 121, the second nozzle 131, the third nozzle 141, the fourth nozzle 151, the fifth nozzle 161, and the sixth nozzle 171 are substantially isosceles triangles. The number of nozzles is not limited to the six provided in the embodiment, and in actual production, different numbers can be set according to the etching requirements. The number of the first nozzle 121, the second nozzle 131, the third nozzle 141, the fourth nozzle 151, the fifth nozzle 161, and the sixth nozzle 171 is not limited to the number provided in the embodiment, and the first nozzle 121 and the second nozzle 131, the number of the third nozzle 141, the fourth nozzle 151, the fifth nozzle 161, and the sixth nozzle 171 can be set to other numbers according to the size and shape of the actual circuit board product, as long as the transmission along the circuit board can be ensured. In the direction, the nozzle of the plurality of nozzles is generally an inverted isosceles triangle or an isosceles trapezoid. The positions of the first nozzle 121, the second nozzle 131, the third nozzle 141, the fourth nozzle 151, the fifth nozzle 161, and the sixth nozzle 171 on the corresponding nozzles are not limited to the middle as long as each nozzle is provided. The nozzles are all symmetrically distributed about the same straight line perpendicular to the plurality of nozzles.
第一感測器181與第一噴管120相對應,用於感測進行蝕刻之電路板與第一噴管120之位置關係,並將感測結果傳送至控制器190。本實施例中,第一感測器181安裝於第一噴管120上。第二感測器182與第二噴管130相對應,用於感測進行蝕刻之電路板與第二噴管130之位置關係,並將感測結構傳送至控制器190。第二感測器182安裝於第二噴管130上。第三感測器183與第三噴管140相對應,用於感測進行蝕刻之電路板與第三噴管140之位置關係,並將感測結果傳送至控制器190。第三感測器183安裝於第三噴管140上。第四感測器184與第四噴管150相對應,用於檢測進行蝕刻之電路板與第四噴管150之位置關係,並將感測結果傳送至控制器190。第四感測器184安裝於第四噴管150上。第五感測器185與第五噴管160相對應,用於檢測進行蝕刻之電路板與第五噴管160之位置關係,並將感測結果傳送至控制器190。第五感測器185安裝於第五噴管160上。第六感測器186與第六噴管170相對應,用於感測第六噴管170與進行蝕刻之電路板之位置關係,並將感測結果傳送至控制器190。第六感測器186安裝於第六噴管170上。The first sensor 181 corresponds to the first nozzle 120 for sensing the positional relationship between the circuit board to be etched and the first nozzle 120, and transmits the sensing result to the controller 190. In this embodiment, the first sensor 181 is mounted on the first nozzle 120. The second sensor 182 corresponds to the second nozzle 130 for sensing the positional relationship between the etched circuit board and the second nozzle 130 and transmitting the sensing structure to the controller 190. The second sensor 182 is mounted on the second nozzle 130. The third sensor 183 corresponds to the third nozzle 140 for sensing the positional relationship between the circuit board to be etched and the third nozzle 140, and transmits the sensing result to the controller 190. The third sensor 183 is mounted on the third nozzle 140. The fourth sensor 184 corresponds to the fourth nozzle 150 for detecting the positional relationship between the circuit board to be etched and the fourth nozzle 150, and transmitting the sensing result to the controller 190. The fourth sensor 184 is mounted on the fourth nozzle 150. The fifth sensor 185 corresponds to the fifth nozzle 160 for detecting the positional relationship between the circuit board to be etched and the fifth nozzle 160, and transmits the sensing result to the controller 190. The fifth sensor 185 is mounted on the fifth nozzle 160. The sixth sensor 186 corresponds to the sixth nozzle 170 for sensing the positional relationship between the sixth nozzle 170 and the circuit board to be etched, and transmits the sensing result to the controller 190. The sixth sensor 186 is mounted on the sixth nozzle 170.
控制器190與第一感測器181、第二感測器182、第三感測器183、第四感測器184、第五感測器185及第六感測器186均電連接,控制器190設定有每個噴管與電路板相對位置關係之設定值,用於根據第一感測器181、第二感測器182、第三感測器183、第四感測器184、第五感測器185及第六感測器186感測結果與所述設定值之間之關係來對應控制第一閥門122、第二閥門132、第三閥門142、第四閥門152、第五閥門162及第六閥門172之開啟及關閉,從而控制第一噴嘴121、第二噴嘴131、第三噴嘴141、第四噴嘴151、第五噴嘴161及第六噴嘴171是否噴灑蝕刻液。具體為,控制器190根據第一感測器181之感測結果,控制第一閥門122開啟或關閉。控制器190根據第二感測器182之感測結果,控制第二閥門132之開啟或關閉。控制器190根據第三感測器183之感測結果,控制第三閥門142之開啟或關閉。控制器190根據第四感測器184之感測結果,控制第四閥門152之開啟或關閉。控制器190根據第五感測器185之感測結果,控制第五閥門162之開啟或關閉。控制器190根據第六感測器186之感測結果,控制第六閥門172之開啟或關閉。The controller 190 is electrically connected to the first sensor 181, the second sensor 182, the third sensor 183, the fourth sensor 184, the fifth sensor 185, and the sixth sensor 186, and is controlled. The setting value of each nozzle and the circuit board relative position is set according to the first sensor 181, the second sensor 182, the third sensor 183, the fourth sensor 184, the first The relationship between the sensing result of the five sensors 185 and the sixth sensor 186 and the set value corresponds to controlling the first valve 122, the second valve 132, the third valve 142, the fourth valve 152, and the fifth valve. The opening and closing of the 162 and the sixth valve 172 control whether the first nozzle 121, the second nozzle 131, the third nozzle 141, the fourth nozzle 151, the fifth nozzle 161, and the sixth nozzle 171 spray the etching liquid. Specifically, the controller 190 controls the first valve 122 to be turned on or off according to the sensing result of the first sensor 181. The controller 190 controls the opening or closing of the second valve 132 according to the sensing result of the second sensor 182. The controller 190 controls the opening or closing of the third valve 142 according to the sensing result of the third sensor 183. The controller 190 controls the opening or closing of the fourth valve 152 according to the sensing result of the fourth sensor 184. The controller 190 controls the opening or closing of the fifth valve 162 according to the sensing result of the fifth sensor 185. The controller 190 controls the opening or closing of the sixth valve 172 according to the sensing result of the sixth sensor 186.
傳送裝置101用於承載進行蝕刻之電路板並帶動電路板於其中移動,從而使得電路板依次經過第一噴管120至第六噴管170。本實施例中,傳送裝置101為平行於第一噴管120延伸方向設置之多組滾輪,多組滾輪相互平行且位於第一噴管120、第二噴管130、第三噴管140、第四噴管150、第五噴管160及第六噴管170下方。每組滾輪包括上滾輪1011及下滾輪1012,上滾輪1011及下滾輪1012相對設置,上滾輪1011及下滾輪1012之間距略小於待傳送之電路板之厚度。多組滾輪中之上滾輪1011所在之平面與第一噴管120、第二噴管130、第三噴管140、第四噴管150、第五噴管160及第六噴管170所在平面平行,多組滾輪中之下滾輪1012所在之平面與多組滾輪中之上滾輪1011所在平面平行。藉由驅動上滾輪1011及下滾輪1012產生相反方向之轉動,使得夾於上滾輪1011及下滾輪1012之間之電路板於上滾輪1011及下滾輪1012摩擦力之作用下移動,並從一組滾輪移動至相鄰之下一組滾輪,從而使得電路板依次藉由第一噴管120至第六噴管170。The conveying device 101 is configured to carry a circuit board for etching and to drive the circuit board to move therein, so that the circuit board sequentially passes through the first nozzles 120 to the sixth nozzles 170. In this embodiment, the conveying device 101 is a plurality of sets of rollers disposed parallel to the extending direction of the first nozzle 120, and the plurality of sets of rollers are parallel to each other and located in the first nozzle 120, the second nozzle 130, the third nozzle 140, and the Below the four nozzles 150, the fifth nozzle 160 and the sixth nozzle 170. Each set of rollers includes an upper roller 1011 and a lower roller 1012. The upper roller 1011 and the lower roller 1012 are oppositely disposed, and the distance between the upper roller 1011 and the lower roller 1012 is slightly smaller than the thickness of the circuit board to be transmitted. The plane of the upper roller 1011 of the plurality of sets of rollers is parallel to the plane of the first nozzle 120, the second nozzle 130, the third nozzle 140, the fourth nozzle 150, the fifth nozzle 160 and the sixth nozzle 170. The plane of the lower roller 1012 of the plurality of sets of rollers is parallel to the plane of the upper roller 1011 of the plurality of sets of rollers. By driving the upper roller 1011 and the lower roller 1012 to rotate in opposite directions, the circuit board sandwiched between the upper roller 1011 and the lower roller 1012 is moved by the friction of the upper roller 1011 and the lower roller 1012, and is moved from a group. The roller moves to the adjacent lower set of rollers such that the circuit board sequentially passes through the first nozzles 120 to the sixth nozzles 170.
請參見圖2,本技術方案第二實施例提供之蝕刻裝置200。蝕刻裝置200之結構與本技術方案第一實施例提供之蝕刻裝置100之結構相近。蝕刻裝置200亦包括輸液裝置210、第一噴管220、第二噴管230、第三噴管240、第四噴管250、第五噴管260、第六噴管270、第一感測器281、第二感測器282、第三感測器283、第四感測器284、第五感測器285、第六感測器286、控制器290及傳送裝置201。其中,第一感測器281、第二感測器282、第三感測器283、第四感測器284、第五感測器285、第六感測器286、控制器290及傳送裝置201與第一實施例之蝕刻裝置100中之第一感測器181、第二感測器182、第三感測器183、第四感測器184、第五感測器185、第六感測器186、控制器190及傳送裝置101結構、設置方式及作用基本相同。Referring to FIG. 2, an etching apparatus 200 according to a second embodiment of the present technical solution is provided. The structure of the etching apparatus 200 is similar to that of the etching apparatus 100 provided by the first embodiment of the present technical solution. The etching device 200 also includes an infusion device 210, a first nozzle 220, a second nozzle 230, a third nozzle 240, a fourth nozzle 250, a fifth nozzle 260, a sixth nozzle 270, and a first sensor. 281. The second sensor 282, the third sensor 283, the fourth sensor 284, the fifth sensor 285, the sixth sensor 286, the controller 290, and the transmitting device 201. The first sensor 281, the second sensor 282, the third sensor 283, the fourth sensor 284, the fifth sensor 285, the sixth sensor 286, the controller 290, and the transmitting device 201 and the first sensor 181, the second sensor 182, the third sensor 183, the fourth sensor 184, the fifth sensor 185, and the sixth sense in the etching apparatus 100 of the first embodiment The structure, arrangement and function of the detector 186, the controller 190 and the transmission device 101 are basically the same.
本實施例中,輸液裝置210包括相互平行設置之第一輸液管211及第二輸液管212。第一輸液管211及第二輸液管212之延伸方向平行於電路板之傳送方向。第一輸液管211及第二輸液管212之間距略大於待蝕刻之電路板之長度。第一輸液管211及第二輸液管212均用於向第一噴管220、第二噴管230、第三噴管240、第四噴管250、第五噴管260及第六噴管270供應蝕刻液。In this embodiment, the infusion device 210 includes a first infusion tube 211 and a second infusion tube 212 that are disposed in parallel with each other. The extending direction of the first infusion tube 211 and the second infusion tube 212 is parallel to the conveying direction of the circuit board. The distance between the first infusion tube 211 and the second infusion tube 212 is slightly larger than the length of the circuit board to be etched. The first infusion tube 211 and the second infusion tube 212 are both used for the first nozzle 220, the second nozzle 230, the third nozzle 240, the fourth nozzle 250, the fifth nozzle 260, and the sixth nozzle 270. Supply etchant.
第一噴管220、第二噴管230、第三噴管240、第四噴管250、第五噴管260及第六噴管270之排列方式與第一實施例中蝕刻裝置100之第一噴管120、第二噴管130、第三噴管140、第四噴管150、第五噴管160、第六噴管170設置方式相近,一第一噴嘴221、兩個第二噴嘴231、三個第三噴嘴241、四個第四噴嘴251、五個第五噴嘴261及六個第六噴嘴271之設置方式亦與第一實施例中之第一噴嘴121、第二噴嘴131、第三噴嘴141、第四噴嘴151、第五噴嘴161及第六噴嘴171之設置方式對應相似。不同之處為,本實施例中,第一噴管220、第二噴管230、第三噴管240、第四噴管250、第五噴管260及第六噴管270均連通於第一輸液管211及第二輸液管212之間。第一噴管220之一端、第二噴管230之一端、第三噴管240之一端、第四噴管250之一端、第五噴管260之一端、第六噴管270之一端均與第一輸液管211相連通。第一噴管220之另一端、第二噴管230之另一端、第三噴管240之另一端、第四噴管250之另一端、第五噴管260之另一端及第六噴管270之另一端均與第二輸液管212相連通。於第一噴管220之兩端均設置有一第一閥門222,兩個第一閥門222位於第一噴嘴221之兩側,分別用於控制第一輸液管211及第二輸液管212是否向第一噴管220供應蝕刻液。第二噴管230之兩端均設置有一個第二閥門232,兩個第二噴嘴231均位於兩個第二閥門232之間。第三噴管240之兩端均設置有一個第三閥門242,三個第三噴嘴241位於兩第三閥門242之間。第四噴管250之兩端均設置有一第四閥門252,四個第四噴嘴251位於兩第四閥門252之間。第五噴管260之兩端均設置有一第五閥門262,五個第五噴嘴261位於兩第五閥門262之間。第六噴管270之兩端均設置有一第六閥門272,六個第六噴嘴271位於兩個第六閥門272之間。The arrangement of the first nozzle 220, the second nozzle 230, the third nozzle 240, the fourth nozzle 250, the fifth nozzle 260, and the sixth nozzle 270 is the same as that of the etching apparatus 100 in the first embodiment. The nozzle 120, the second nozzle 130, the third nozzle 140, the fourth nozzle 150, the fifth nozzle 160, and the sixth nozzle 170 are disposed in a similar manner, and a first nozzle 221 and two second nozzles 231 are disposed. The three third nozzles 241, the four fourth nozzles 251, the five fifth nozzles 261, and the six sixth nozzles 271 are also disposed in the first nozzle 121, the second nozzle 131, and the third in the first embodiment. The arrangement of the nozzle 141, the fourth nozzle 151, the fifth nozzle 161, and the sixth nozzle 171 is similarly similar. The difference is that, in this embodiment, the first nozzle 220, the second nozzle 230, the third nozzle 240, the fourth nozzle 250, the fifth nozzle 260 and the sixth nozzle 270 are all connected to the first Between the infusion tube 211 and the second infusion tube 212. One end of the first nozzle 220, one end of the second nozzle 230, one end of the third nozzle 240, one end of the fourth nozzle 250, one end of the fifth nozzle 260, and one end of the sixth nozzle 270 are both An infusion tube 211 is in communication. The other end of the first nozzle 220, the other end of the second nozzle 230, the other end of the third nozzle 240, the other end of the fourth nozzle 250, the other end of the fifth nozzle 260, and the sixth nozzle 270 The other end is in communication with the second infusion tube 212. A first valve 222 is disposed at each end of the first nozzle 220. The two first valves 222 are located at two sides of the first nozzle 221 for controlling whether the first infusion tube 211 and the second infusion tube 212 are in the first direction. A nozzle 220 supplies an etchant. Both ends of the second nozzle 230 are provided with a second valve 232, and the two second nozzles 231 are located between the two second valves 232. A third valve 242 is disposed at each end of the third nozzle 240, and three third nozzles 241 are located between the two third valves 242. A fourth valve 252 is disposed at both ends of the fourth nozzle 250, and four fourth nozzles 251 are located between the two fourth valves 252. A fifth valve 262 is disposed at both ends of the fifth nozzle 260, and five fifth nozzles 261 are located between the two fifth valves 262. A sixth valve 272 is disposed at both ends of the sixth nozzle 270, and six sixth nozzles 271 are located between the two sixth valves 272.
第一感測器281、第二感測器282、第三感測器283、第四感測器284、第五感測器285、第六感測器286均與控制器290相電連通。控制器290根據第一感測器281之感測結果,控制兩第一閥門222之開啟與關閉,從而控制第一噴嘴221是否噴灑蝕刻液;根據第二感測器282之感測結果,控制兩個第二閥門232之開啟與關閉,從而控制第二噴嘴231是否噴灑蝕刻液;根據第三感測器283之感測結果,控制兩第三閥門242之開啟及關閉,從而控制第三噴嘴241是否噴灑蝕刻液;根據第四感測器284之感測結果,控制兩第四閥門252之開啟及關閉,從而控制第四噴嘴251是否噴灑蝕刻液;根據第五感測器285之感測結果,控制兩第五閥門262之開啟及關閉,從而控制第五噴嘴261是否噴灑蝕刻液;並根據第六感測器286之感測結果,控制兩第六閥門272之開啟及關閉,從而控制第六噴嘴271是否噴灑蝕刻液。The first sensor 281, the second sensor 282, the third sensor 283, the fourth sensor 284, the fifth sensor 285, and the sixth sensor 286 are all in electrical communication with the controller 290. The controller 290 controls the opening and closing of the two first valves 222 according to the sensing result of the first sensor 281, thereby controlling whether the first nozzle 221 sprays the etching liquid; according to the sensing result of the second sensor 282, controlling Opening and closing of the two second valves 232, thereby controlling whether the second nozzle 231 sprays the etching liquid; according to the sensing result of the third sensor 283, controlling the opening and closing of the two third valves 242, thereby controlling the third nozzle 241 whether to spray the etching liquid; according to the sensing result of the fourth sensor 284, controlling the opening and closing of the two fourth valves 252, thereby controlling whether the fourth nozzle 251 sprays the etching liquid; sensing according to the fifth sensor 285 As a result, the opening and closing of the two fifth valves 262 are controlled to control whether the fifth nozzle 261 sprays the etching liquid; and according to the sensing result of the sixth sensor 286, the opening and closing of the two sixth valves 272 are controlled, thereby controlling Whether the sixth nozzle 271 sprays the etching liquid.
本實施例中,輸液裝置210包括有第一輸液管211及第二輸液管212,並且每根噴管上均設置有兩閥門,從而於對應噴管上之噴嘴噴灑液體時,能夠提高噴灑液體之噴射壓力,以提高對電路板蝕刻之品質。In the embodiment, the infusion device 210 includes a first infusion tube 211 and a second infusion tube 212, and each of the nozzles is provided with two valves, so that the spraying liquid can be improved when the nozzle is sprayed on the corresponding nozzle. The injection pressure is used to improve the quality of the board etching.
請參閱圖3,本技術方案第三實施例提供一種蝕刻電路板之方法,下面以採用本技術方案第一實施例提供之蝕刻裝置100為例進行說明,所述蝕刻電路板之方法包括如下步驟:Referring to FIG. 3, a third embodiment of the present invention provides a method for etching a circuit board. The following uses an etching apparatus 100 according to the first embodiment of the present technical solution as an example. The method for etching a circuit board includes the following steps. :
第一步,提供蝕刻裝置100。In a first step, an etching apparatus 100 is provided.
第二步,提供待蝕刻之電路板10。In the second step, the circuit board 10 to be etched is provided.
待蝕刻之電路板10大致為長方形,其長度與第一噴管120之長度大致相等。本實施例中,電路板10之長度為61釐米,寬度為53釐米。電路板10具有第一表面11,第一表面11為銅箔表面。沿著電路板10之長度方向,電路板10具有相對之第一側邊12及第二側邊13。The circuit board 10 to be etched is substantially rectangular and has a length substantially equal to the length of the first nozzle 120. In this embodiment, the circuit board 10 has a length of 61 cm and a width of 53 cm. The circuit board 10 has a first surface 11 which is a copper foil surface. Along the length of the circuit board 10, the circuit board 10 has opposing first side edges 12 and second side edges 13.
第三步,傳送電路板10使其依次經過第一噴管120至第六噴管170並對電路板10進行蝕刻。In the third step, the transfer board 10 is sequentially passed through the first nozzles 120 to the sixth nozzles 170 and etches the circuit board 10.
將電路板10放置於傳送裝置101靠近第一噴管120之一側,使得電路板10之第一表面11向上,與第一表面11相對之表面與傳送裝置101接觸,第一側邊12及第二側邊13大致平行於第一噴管120,第一噴管120之長度方向之中心與電路板10之長度方向之中心相對應。第一側邊12靠近第一噴管120,第二側邊13遠離第一噴管120。藉由驅動多組滾輪轉動,使得放置於多組滾輪中之電路板10以設定之速率自第一噴管120向第六噴管170移動。The circuit board 10 is placed on one side of the conveying device 101 near the first nozzle 120 such that the first surface 11 of the circuit board 10 is upward, and the surface opposite to the first surface 11 is in contact with the conveying device 101, the first side 12 and The second side 13 is substantially parallel to the first nozzle 120, and the center of the first nozzle 120 in the longitudinal direction corresponds to the center of the longitudinal direction of the circuit board 10. The first side 12 is adjacent to the first nozzle 120 and the second side 13 is remote from the first nozzle 120. The circuit board 10 placed in the plurality of sets of rollers is moved from the first nozzle 120 to the sixth nozzle 170 at a set rate by driving the plurality of sets of rollers to rotate.
本實施例中,控制器190設定有第一噴管120、第二噴管130、第三噴管140、第四噴管150、第五噴管160、第六噴管170與電路板10之第一側邊12及第二側邊13之距離之設定值。即電路板10之第一側邊12經過一個噴管後與這個噴管之距離及電路板10之第二側邊13未通過一個噴管前與這個噴管之距離。其中,電路板10之第一側邊12依次通過各個噴管後與各個噴管之距離之設定值自第一噴管120向第六噴管170逐漸增加,電路板10之第二側邊13未通過各個噴管前與各個噴管之距離之設定值亦自第一噴管120向第六噴管170逐漸增加。第一感測器181、第二感測器182、第三感測器183、第四感測器14、第五感測器185及第六感測器186感測第一側邊12及第二側邊13與其對應噴管之位置關係,並且將感測信號傳送至控制器190。當第一感測器181、第二感測器182、第三感測器183、第四感測器14、第五感測器185及第六感測器186感測到電路板10之第一側邊12通過對應噴管後與所述噴管之距離大於設定值時,控制器190控制對應噴管之對應閥門之開啟。例如,當第一感測器181感測到電路板10之第一側邊12通過第一噴管120後與第一噴管120之距離大於設定值時,控制器190就會控制第一閥門122之開啟。當第一感測器181、第二感測器182、第三感測器183、第四感測器14、第五感測器185及第六感測器186感測到電路板10之第二側邊13未通過對應噴管前與所述噴管之距離小於設定值時,控制器190控制對應噴管之對應閥門之關閉。例如,當第二感測器182感測到電路板10之第一側邊12通過第二噴管130後與第二噴管130之距離大於設定值時,控制器190就會控制第二閥門132之關閉。藉由控制器190對各個噴管對應閥門之開啟及關閉之控制,從而控制每個噴管於電路板10之第一表面11噴灑蝕刻液之區域。In this embodiment, the controller 190 is configured with a first nozzle 120, a second nozzle 130, a third nozzle 140, a fourth nozzle 150, a fifth nozzle 160, a sixth nozzle 170, and a circuit board 10. The set value of the distance between the first side 12 and the second side 13. That is, the distance between the first side 12 of the circuit board 10 and the nozzle after passing through a nozzle and the second side 13 of the circuit board 10 are not passed through the nozzle before the nozzle. The first side 12 of the circuit board 10 is gradually increased from the first nozzle 120 to the sixth nozzle 170 by the distance between the nozzles and the nozzles, and the second side 13 of the circuit board 10 is 13 The set value of the distance from the respective nozzles before passing through the respective nozzles is also gradually increased from the first nozzle 120 to the sixth nozzle 170. The first sensor 181, the second sensor 182, the third sensor 183, the fourth sensor 14, the fifth sensor 185, and the sixth sensor 186 sense the first side 12 and the first The positional relationship of the two side edges 13 with their corresponding nozzles and the sensing signals are transmitted to the controller 190. When the first sensor 181, the second sensor 182, the third sensor 183, the fourth sensor 14, the fifth sensor 185, and the sixth sensor 186 sense the first of the circuit board 10 When one side 12 passes the corresponding nozzle and the distance from the nozzle is greater than a set value, the controller 190 controls the opening of the corresponding valve of the corresponding nozzle. For example, when the first sensor 181 senses that the first side 12 of the circuit board 10 passes through the first nozzle 120 and the distance from the first nozzle 120 is greater than a set value, the controller 190 controls the first valve. 122 is turned on. When the first sensor 181, the second sensor 182, the third sensor 183, the fourth sensor 14, the fifth sensor 185, and the sixth sensor 186 sense the first of the circuit board 10 When the distance between the two side edges 13 and the nozzle before the corresponding nozzle is less than the set value, the controller 190 controls the closing of the corresponding valve of the corresponding nozzle. For example, when the second sensor 182 senses that the first side 12 of the circuit board 10 passes through the second nozzle 130 and the distance from the second nozzle 130 is greater than a set value, the controller 190 controls the second valve. 132 is closed. The controller 190 controls the opening and closing of the respective nozzles corresponding to the valves, thereby controlling the area where each nozzle sprays the etching liquid on the first surface 11 of the circuit board 10.
本實施例中,電路板10之第一側邊12與第一噴管120、第二噴管130、第三噴管140、第四噴管150、第五噴管160、第六噴管170之距離之設定值分別為+10cm(釐米)、+16cm、+21cm、+24cm、+27cm、+28cm;電路板10之第二側邊13與第一噴管120、第二噴管130、第三噴管140、第四噴管150、第五噴管160、第六噴管170之距離之設定值分別為-0cm、-6cm、-10cm、-13cm、-15cm、-18cm,其中“+”代表對應距離是電路板10之第一側邊12通過對應噴管後與噴管之距離,“-”代表對應距離是電路板10之第二側邊13未通過對應噴管前與噴管之距離。當第一側邊12從第一噴管120下通過後,第一側邊12與第一噴管120之距離為10釐米時,第一感測器181將感測信號發至控制器190,控制器190控制第一閥門122開啟,從而第一噴管120之第一噴嘴121向電路板10之中間區域噴灑蝕刻液。電路板10於傳送裝置101中繼續移動,當電路板10之第二側邊13到達第一噴管120時,控制器190接收第一感測器181之感測信號後,控制第一閥門122關閉,從而第一噴管120之第一噴嘴121停止向電路板10之中間區域噴灑蝕刻液。當第一側邊12從第二噴管130下經過並且第一側邊12與第二噴管130之水準距離為16釐米時,控制器190接收第二感測器182之感測信號後,控制第二閥門132開啟,從而第二噴管130之第二噴嘴131向電路板10之中間區域噴灑蝕刻液。當電路板10之第二側邊13還未通過第二噴管130,且第二側邊13與第二噴管130之水準距離為6釐米時,控制器190接收第二感測器182之感測信號後,控制第二閥門132關閉,從而第二噴管130之第二噴嘴131停止向電路板10之中間區域噴灑蝕刻液。當第一側邊12從第三噴管140下通過並且第一側邊12與第三噴管140水準距離為21釐米時,控制器190接收第三感測器183之感測信號後,控制第三閥門142開啟,從而第三噴管140之第三噴嘴141向電路板10之第一表面11噴灑蝕刻液。當電路板10之第二側邊13未經過第三噴管140且與第三噴管140水準距離為10釐米時,控制器190接收第三感測器183之感測信號後,控制第三閥門142關閉,從而第三噴管140之第三噴嘴141停止向電路板10之中間區域噴灑蝕刻液。當第一側邊12從第四噴管150下通過並且第一側邊12與第四噴管150水準距離為24釐米時,控制器190接收第四感測器184之感測信號後,控制第四閥門152開啟,從而第四噴管150之第四噴嘴151向電路板10之第一表面11噴灑蝕刻液。當電路板10之第二側邊13未經過第四噴管150且與第四噴管150水準距離為13釐米時,控制器190接收第四感測器184之感測信號後,控制第四閥門152關閉,從而第四噴管150之第四噴嘴151停止向電路板10之中間區域噴灑蝕刻液。當第一側邊12從第五噴管160下通過並且第一側邊12與第五噴管160水準距離為27釐米時,控制器190接收第五感測器185之感測信號後,控制第五閥門162開啟,從而第五噴管160之第五噴嘴161向電路板10之第一表面11噴灑蝕刻液。當電路板10之第二側邊13未經過第五噴管160且與第五噴管160水準距離為15釐米時,控制器190接收第五感測器185之感測信號後,控制第五閥門162關閉,從而第五噴管160之第五噴嘴161停止向電路板10之中間區域噴灑蝕刻液。當第一側邊12從第六噴管170下通過並且第一側邊12與第六噴管170之水準距離為28釐米時,控制器190接收第六感測器186之感測信號後,控制第六閥門172開啟,從而第六噴管170之第六噴嘴171向電路板10之第一表面11噴灑蝕刻液。當電路板10之第二側邊13未經過第六噴管170且與第六噴管170水準距離為18釐米時,控制器190接收第六感測器186之感測信號後,控制第六閥門172關閉,從而第六噴管170之第六噴嘴171停止向電路板10之中間區域噴灑蝕刻液。In this embodiment, the first side 12 of the circuit board 10 and the first nozzle 120, the second nozzle 130, the third nozzle 140, the fourth nozzle 150, the fifth nozzle 160, and the sixth nozzle 170 The set values of the distance are +10 cm (cm), +16 cm, +21 cm, +24 cm, +27 cm, +28 cm; the second side 13 of the circuit board 10 and the first nozzle 120, the second nozzle 130, The set values of the distances of the third nozzle 140, the fourth nozzle 150, the fifth nozzle 160, and the sixth nozzle 170 are -0 cm, -6 cm, -10 cm, -13 cm, -15 cm, -18 cm, respectively. +" represents the corresponding distance is the distance between the first side 12 of the circuit board 10 and the nozzle after passing the corresponding nozzle, "-" represents the corresponding distance is the second side 13 of the circuit board 10 does not pass before the corresponding nozzle and spray The distance of the pipe. When the distance between the first side 12 and the first nozzle 120 is 10 cm after the first side 12 passes under the first nozzle 120, the first sensor 181 sends a sensing signal to the controller 190. The controller 190 controls the first valve 122 to be opened such that the first nozzle 121 of the first nozzle 120 sprays an etchant into the intermediate portion of the circuit board 10. The circuit board 10 continues to move in the transmitting device 101. When the second side 13 of the circuit board 10 reaches the first nozzle 120, the controller 190 receives the sensing signal of the first sensor 181 and controls the first valve 122. Closing, whereby the first nozzle 121 of the first nozzle 120 stops spraying the etchant into the intermediate portion of the circuit board 10. When the first side 12 passes under the second nozzle 130 and the level distance between the first side 12 and the second nozzle 130 is 16 cm, the controller 190 receives the sensing signal of the second sensor 182. The second valve 132 is controlled to be opened, so that the second nozzle 131 of the second nozzle 130 sprays the etching liquid toward the intermediate portion of the circuit board 10. When the second side 13 of the circuit board 10 has not passed the second nozzle 130, and the horizontal distance between the second side 13 and the second nozzle 130 is 6 cm, the controller 190 receives the second sensor 182. After sensing the signal, the second valve 132 is controlled to be closed, so that the second nozzle 131 of the second nozzle 130 stops spraying the etching liquid toward the intermediate portion of the circuit board 10. When the first side 12 passes under the third nozzle 140 and the first side 12 and the third nozzle 140 are at a level of 21 cm, the controller 190 receives the sensing signal of the third sensor 183, and then controls The third valve 142 is opened such that the third nozzle 141 of the third nozzle 140 sprays an etchant onto the first surface 11 of the circuit board 10. When the second side 13 of the circuit board 10 does not pass through the third nozzle 140 and the level of the third nozzle 140 is 10 cm, the controller 190 receives the sensing signal of the third sensor 183 and controls the third. The valve 142 is closed so that the third nozzle 141 of the third nozzle 140 stops spraying the etchant into the intermediate portion of the circuit board 10. When the first side 12 passes under the fourth nozzle 150 and the first side 12 and the fourth nozzle 150 are at a level of 24 cm, the controller 190 receives the sensing signal of the fourth sensor 184, and then controls The fourth valve 152 is opened such that the fourth nozzle 151 of the fourth nozzle 150 sprays the etching liquid onto the first surface 11 of the circuit board 10. When the second side 13 of the circuit board 10 does not pass through the fourth nozzle 150 and the level of the fourth nozzle 150 is 13 cm, the controller 190 receives the sensing signal of the fourth sensor 184 and controls the fourth. The valve 152 is closed so that the fourth nozzle 151 of the fourth nozzle 150 stops spraying the etchant into the intermediate portion of the circuit board 10. When the first side 12 passes under the fifth nozzle 160 and the first side 12 and the fifth nozzle 160 are at a level of 27 cm, the controller 190 receives the sensing signal of the fifth sensor 185, and then controls The fifth valve 162 is opened such that the fifth nozzle 161 of the fifth nozzle 160 sprays an etchant liquid onto the first surface 11 of the circuit board 10. When the second side 13 of the circuit board 10 does not pass through the fifth nozzle 160 and the level of the fifth nozzle 160 is 15 cm, the controller 190 receives the sensing signal of the fifth sensor 185 and controls the fifth. The valve 162 is closed so that the fifth nozzle 161 of the fifth nozzle 160 stops spraying the etchant into the intermediate portion of the circuit board 10. When the first side 12 passes under the sixth nozzle 170 and the horizontal distance between the first side 12 and the sixth nozzle 170 is 28 cm, after the controller 190 receives the sensing signal of the sixth sensor 186, The sixth valve 172 is controlled to be opened such that the sixth nozzle 171 of the sixth nozzle 170 sprays the etching liquid onto the first surface 11 of the circuit board 10. When the second side 13 of the circuit board 10 does not pass through the sixth nozzle 170 and the horizontal distance from the sixth nozzle 170 is 18 cm, the controller 190 receives the sensing signal of the sixth sensor 186 and controls the sixth. The valve 172 is closed so that the sixth nozzle 171 of the sixth nozzle 170 stops spraying the etchant into the intermediate portion of the circuit board 10.
請參閱圖4,設定第一噴管120、第二噴管130、第三噴管140、第四噴管150、第五噴管160、第六噴管170向電路板10之第一表面11噴灑蝕刻液之區域分別為A1、A2、A3、A4、A5及A6,箭頭方向為電路板10之傳送方向。則由A1至A6,於電路板之移動方向上之長度依次減小,於垂直於電路板之移動方向上之長度依次增加,亦就是說第一噴管120向第一表面11噴灑蝕刻液之區域於電路板之移動方向上之長度大於後面第二噴管130、第三噴管140、第四噴管150、第五噴管160、第六噴管170向第一表面11噴灑蝕刻液之區域於電路板之移動方向上之長度,第一噴管120向第一表面11噴灑蝕刻液之區域於垂直於電路板之移動方向上之長度小於後面第二噴管130、第三噴管140、第四噴管150、第五噴管160、第六噴管170向第一表面11噴灑蝕刻液之區域於垂直於電路板之移動方向上之長度。Referring to FIG. 4, the first nozzle 120, the second nozzle 130, the third nozzle 140, the fourth nozzle 150, the fifth nozzle 160, and the sixth nozzle 170 are set to the first surface 11 of the circuit board 10. The areas where the etching liquid is sprayed are A1, A2, A3, A4, A5, and A6, respectively, and the direction of the arrow is the conveying direction of the board 10. Then, from A1 to A6, the length in the moving direction of the circuit board is sequentially decreased, and the length in the moving direction perpendicular to the circuit board is sequentially increased, that is, the first nozzle 120 sprays the etching liquid on the first surface 11. The length of the area in the moving direction of the circuit board is greater than that of the second nozzle 130, the third nozzle 140, the fourth nozzle 150, the fifth nozzle 160, and the sixth nozzle 170 spraying the etching liquid to the first surface 11 The length of the region in the moving direction of the circuit board, the length of the first nozzle 120 spraying the etching liquid to the first surface 11 in the moving direction perpendicular to the circuit board is smaller than the rear second nozzle 130 and the third nozzle 140 The fourth nozzle 150, the fifth nozzle 160, and the sixth nozzle 170 spray the region of the etching liquid toward the first surface 11 in a direction perpendicular to the moving direction of the circuit board.
控制器190設定之電路板10之第一側邊12經過每個噴管後與所述噴管之距離之數值及電路板10之第二側邊13未經過每個噴管前與所述噴管之距離之數值並不限於本實施例中提供之數值。上述數值可根據實際之電路板之大小及複數噴管之設置方式進行設定。只要保證自第一噴管120向第六噴管170,電路板10之第一側邊12經過每個噴管後與所述噴管之距離之設定數值逐漸增加,電路板10之第二側邊13未經過每個噴管前與所述噴管之距離之設定數值亦逐漸增加即可,以保證電路板10之中心區域與新鮮蝕刻液接觸時間較長,電路板邊緣區域與新鮮蝕刻液接觸時間較短。The value of the distance between the first side 12 of the circuit board 10 set by the controller 190 and the nozzle after passing through each nozzle and the second side 13 of the circuit board 10 are not passed through the front of the nozzle and the spray The value of the distance of the tube is not limited to the value provided in the embodiment. The above values can be set according to the actual circuit board size and the setting of the multiple nozzles. As long as the distance from the first nozzle 120 to the sixth nozzle 170 is ensured, the set value of the distance between the first side 12 of the circuit board 10 and the nozzle after passing through each nozzle is gradually increased, and the second side of the circuit board 10 The setting value of the distance between the edge 13 and the nozzle before the nozzle 13 is gradually increased, so as to ensure that the central portion of the circuit board 10 is in contact with the fresh etching liquid for a long time, the edge region of the circuit board and the fresh etching liquid. Short contact time.
本技術方案提供之蝕刻裝置,其包括之複數噴管上之噴嘴呈等腰三角形或等腰梯形排列,並且每個噴管設置有控制閥門,能夠進行電路板蝕刻過程中,藉由控制閥門控制噴管是否噴灑蝕刻液,進而可控制各噴管於電路板表面噴灑蝕刻液之區域,以達到提升電路板蝕刻均勻性。本技術方案提供之電路板蝕刻方法,於對電路板進行蝕刻時,電路板之中間區域噴灑蝕刻液時間較長,電路板之邊緣區域噴灑蝕刻液之時間較少,可使得電路板之中間區域能夠與更多之新鮮蝕刻液接觸,防止了電路板中間區域之水池效應。電路板邊緣區域噴灑蝕刻液時間較少,可防止電路板邊緣區域產生過蝕,從而可有效地提升電路板蝕刻之均勻性。The etching device provided by the technical solution comprises: the nozzles on the plurality of nozzles are arranged in an isosceles triangle or an isosceles trapezoid, and each nozzle is provided with a control valve, which can be controlled by the control valve during the etching process of the circuit board Whether the nozzle sprays the etching liquid, thereby controlling the area where the nozzles spray the etching liquid on the surface of the circuit board, so as to improve the etching uniformity of the circuit board. The circuit board etching method provided by the technical solution is that when the circuit board is etched, the middle portion of the circuit board is sprayed with the etching liquid for a long time, and the edge region of the circuit board is sprayed with the etching liquid for less time, so that the middle portion of the circuit board can be made. It is able to contact more fresh etchant to prevent pooling in the middle of the board. The edge of the board is sprayed with less etchant time, which prevents over-etching on the edge of the board, which can effectively improve the uniformity of board etching.
綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,自不能以此限製本案之申請專利範圍。舉凡熟悉本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.
10‧‧‧電路板10‧‧‧ boards
11‧‧‧第一表面11‧‧‧ first surface
12‧‧‧第一側邊12‧‧‧ first side
13‧‧‧第二側邊13‧‧‧Second side
100、200‧‧‧蝕刻裝置100,200‧‧‧ etching device
101、201‧‧‧傳送裝置101, 201‧‧‧ conveyor
1011‧‧‧上滾輪1011‧‧‧Upper wheel
1012‧‧‧下滾輪1012‧‧‧Down roller
110、210‧‧‧輸液裝置110, 210‧‧‧ Infusion device
111‧‧‧輸液管111‧‧‧Infusion tube
120、220‧‧‧第一噴管120, 220‧‧‧ first nozzle
121、221‧‧‧第一噴嘴121, 221‧‧‧ first nozzle
122、222‧‧‧第一閥門122, 222‧‧‧ first valve
123‧‧‧第一管體123‧‧‧First body
130、230‧‧‧第二噴管130, 230‧‧‧ second nozzle
131、231‧‧‧第二噴嘴131, 231‧‧‧ second nozzle
132、232‧‧‧第二閥門132, 232‧‧‧ second valve
133‧‧‧第二管體133‧‧‧Second body
140、240‧‧‧第三噴管140, 240‧‧‧ third nozzle
141、241‧‧‧第三噴嘴141, 241‧‧‧ third nozzle
142、242‧‧‧第三閥門142, 242‧‧‧ third valve
143‧‧‧第三管體143‧‧‧3rd body
150、250‧‧‧第四噴管150, 250‧‧‧ fourth nozzle
151、251‧‧‧第四噴嘴151, 251‧‧‧ fourth nozzle
152、252‧‧‧第四閥門152, 252‧‧‧ fourth valve
153‧‧‧第四管體153‧‧‧4th body
160、260‧‧‧第五噴管160, 260‧‧‧ fifth nozzle
161、261‧‧‧第五噴嘴161, 261‧‧‧ fifth nozzle
162、262‧‧‧第五閥門162, 262‧‧‧ fifth valve
163‧‧‧第五管體163‧‧‧ fifth pipe
170、270‧‧‧第六噴管170, 270‧‧‧ sixth nozzle
171、271‧‧‧第六噴嘴171, 271‧‧‧ sixth nozzle
172、272‧‧‧第六閥門172, 272‧‧‧ sixth valve
173‧‧‧第六管體173‧‧‧6th body
181、281‧‧‧第一感測器181, 281‧‧‧ first sensor
182、282‧‧‧第二感測器182, 282‧‧‧ second sensor
183、283‧‧‧第三感測器183, 283‧‧‧ third sensor
184、284‧‧‧第四感測器184, 284‧‧‧ fourth sensor
185、285‧‧‧第五感測器185, 285‧‧‧ fifth sensor
186、286‧‧‧第六感測器186, 286‧‧‧ sixth sensor
190、290‧‧‧控制器190, 290‧‧ ‧ controller
211‧‧‧第一輸液管211‧‧‧First infusion tube
212‧‧‧第二輸液管212‧‧‧Second infusion tube
圖1係本技術方案第一實施例提供之蝕刻裝置之示意圖。FIG. 1 is a schematic diagram of an etching apparatus provided in a first embodiment of the present technical solution.
圖2係本技術方案第二實施例提供之蝕刻裝置之示意圖。2 is a schematic view of an etching apparatus provided in a second embodiment of the present technical solution.
圖3係本技術方案第三實施例提供之蝕刻裝置進行蝕刻電路板之示意圖。FIG. 3 is a schematic diagram of an etching device provided by an etching apparatus according to a third embodiment of the present technical solution.
圖4係本技術方案第三實施例提供之各噴管於電路板表面噴灑蝕刻液之區域變化示意圖。FIG. 4 is a schematic view showing a change of a region in which the nozzles are sprayed with an etching liquid on the surface of the circuit board according to the third embodiment of the present technical solution.
100‧‧‧蝕刻裝置 100‧‧‧ etching device
101‧‧‧傳送裝置 101‧‧‧Transfer device
1011‧‧‧上滾輪 1011‧‧‧Upper wheel
1012‧‧‧下滾輪 1012‧‧‧Down roller
110‧‧‧輸液裝置 110‧‧‧Infusion device
111‧‧‧輸液管 111‧‧‧Infusion tube
120‧‧‧第一噴管 120‧‧‧First nozzle
121‧‧‧第一噴嘴 121‧‧‧first nozzle
122‧‧‧第一閥門 122‧‧‧First valve
123‧‧‧第一管體 123‧‧‧First body
130‧‧‧第二噴管 130‧‧‧second nozzle
131‧‧‧第二噴嘴 131‧‧‧second nozzle
132‧‧‧第二閥門 132‧‧‧Second valve
133‧‧‧第二管體 133‧‧‧Second body
140‧‧‧第三噴管 140‧‧‧ third nozzle
141‧‧‧第三噴嘴 141‧‧‧ third nozzle
142‧‧‧第三閥門 142‧‧‧ third valve
143‧‧‧第三管體 143‧‧‧3rd body
150‧‧‧第四噴管 150‧‧‧four nozzle
151‧‧‧第四噴嘴 151‧‧‧four nozzle
152‧‧‧第四閥門 152‧‧‧fourth valve
153‧‧‧第四管體 153‧‧‧4th body
160‧‧‧第五噴管 160‧‧‧ fifth nozzle
161‧‧‧第五噴嘴 161‧‧‧ fifth nozzle
162‧‧‧第五閥門 162‧‧‧ fifth valve
163‧‧‧第五管體 163‧‧‧ fifth pipe
170‧‧‧第六噴管 170‧‧‧ sixth nozzle
171‧‧‧第六噴嘴 171‧‧‧ sixth nozzle
172‧‧‧第六閥門 172‧‧‧ sixth valve
173‧‧‧第六管體 173‧‧‧6th body
181‧‧‧第一感測器 181‧‧‧first sensor
182‧‧‧第二感測器 182‧‧‧Second sensor
183‧‧‧第三感測器 183‧‧‧ third sensor
184‧‧‧第四感測器 184‧‧‧ fourth sensor
185‧‧‧第五感測器 185‧‧‧ fifth sensor
186‧‧‧第六感測器 186‧‧‧ sixth sensor
190‧‧‧控制器 190‧‧‧ Controller
Claims (10)
沿垂直於電路板之傳送方向依次平行排列之複數噴管,每個所述噴管包括設置於其上之噴嘴及閥門,沿著電路板之傳送方向各噴管上之噴嘴之數量依次逐漸增加,各根噴管上相鄰之兩個噴嘴之間距均相等,每根所述噴管上之噴嘴均關於垂直於所述複數噴管之同一條直線對稱分佈,所述閥門用於控制與其位於同一噴管之噴嘴是否噴灑蝕刻液;
複數感測器,複數感測器與複數噴管一一對應,所述感測器用於感測電路板與所述感測器對應之噴管之位置關係;以及
控制器,所述控制器與複數感測器及複數閥門電連接,用於根據所述感測器之感測結果控制與該感測器對應之閥門之開啟及關閉,從而控制與所述閥門位於同一噴管之噴嘴是否噴灑蝕刻液。An etching device for spraying an etchant to etch a circuit board, the etching device comprising:
a plurality of nozzles arranged in parallel in a direction perpendicular to the conveying direction of the circuit board, each of the nozzles including a nozzle and a valve disposed thereon, and the number of nozzles on each nozzle is gradually increased along the conveying direction of the circuit board The distance between two adjacent nozzles on each nozzle is equal, and the nozzles on each of the nozzles are symmetrically distributed with respect to a line perpendicular to the plurality of nozzles, and the valve is used to control the same Whether the nozzle of the same nozzle sprays the etching liquid;
a plurality of sensors, the plurality of sensors are in one-to-one correspondence with the plurality of nozzles, wherein the sensor is configured to sense a positional relationship between the circuit board and the nozzle corresponding to the sensor; and a controller, the controller and the controller The plurality of sensors and the plurality of valves are electrically connected, and are configured to control opening and closing of the valve corresponding to the sensor according to the sensing result of the sensor, thereby controlling whether the nozzle located in the same nozzle as the valve is sprayed Etching solution.
提供如專利申請範圍1至6中任意一項所述之蝕刻裝置;
提供電路板,所述電路板具有需進行蝕刻之第一表面;
將電路板之第一表面與複數噴管之噴嘴相對,並驅使電路板進行移動,於垂直於電路板之移動方向,電路板具有相對之第一側邊及第二側邊,所述控制器設定有所述第一側邊經過每根所述噴管後第一側邊與每根所述噴管之距離及所述第二側邊未經過每根所述噴管前第二側邊與每根所述噴管之距離,採用複數感測器感測其對應之噴管與所述第一側邊及第二側邊之位置關係,並將感測之結果傳送至控制器,當所述第一側邊經過每根感測器對應之噴管後第一側邊與所述感測器對應之噴管距離大於所述控制器設定之第一側邊經過所述感測器對應之噴管後第一側邊與所述感測器對應之噴管之距離時,控制器控制與感測器對應之閥門之開啟,當所述第二側邊未經過所述感測器對應之噴管前且第二側邊與所述感測器對應之噴管之距離小於所述控制器設定之所述第二側邊未經過所述感測器對應之噴管前第二側邊與所述感測器對應之噴管之距離時,所述控制器控制與所述感測器對應之閥門之關閉。A method of etching a circuit board, comprising the steps of:
Providing an etching apparatus as described in any one of claims 1 to 6;
Providing a circuit board having a first surface to be etched;
Opposing the first surface of the circuit board opposite the nozzle of the plurality of nozzles and driving the circuit board to move, the circuit board having a first side and a second side opposite to the direction of movement of the circuit board, the controller a distance between the first side and each of the nozzles after the first side passes through each of the nozzles, and a second side of the second side before each of the nozzles is not The distance between each of the nozzles is sensed by a plurality of sensors to sense the positional relationship between the corresponding nozzles and the first side and the second side, and the result of the sensing is transmitted to the controller. After the first side passes through the nozzle corresponding to each sensor, the first side of the nozzle corresponding to the sensor has a larger distance than the first side set by the controller, and corresponds to the sensor. When the distance between the first side of the nozzle and the nozzle corresponding to the sensor, the controller controls the opening of the valve corresponding to the sensor, when the second side does not pass the corresponding sensor a distance between the nozzle and the second side of the nozzle corresponding to the sensor is less than the number of the controller setting When the distance from the nozzle side of the sensor corresponding to a second side of said sensor corresponding to the front of the nozzle has not elapsed, the controller controls the valve corresponding to the closing of said sensor.
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