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TWI377305B - A protection structure for motor overloading - Google Patents

A protection structure for motor overloading Download PDF

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Publication number
TWI377305B
TWI377305B TW98137176A TW98137176A TWI377305B TW I377305 B TWI377305 B TW I377305B TW 98137176 A TW98137176 A TW 98137176A TW 98137176 A TW98137176 A TW 98137176A TW I377305 B TWI377305 B TW I377305B
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TW
Taiwan
Prior art keywords
shaft
sleeve
motor
protection structure
overload protection
Prior art date
Application number
TW98137176A
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Chinese (zh)
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TW201116744A (en
Inventor
Xiao-Guang Su
Original Assignee
Hon Hai Prec Ind Co Ltd
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Application filed by Hon Hai Prec Ind Co Ltd filed Critical Hon Hai Prec Ind Co Ltd
Priority to TW98137176A priority Critical patent/TWI377305B/en
Publication of TW201116744A publication Critical patent/TW201116744A/en
Application granted granted Critical
Publication of TWI377305B publication Critical patent/TWI377305B/en

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  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Protection Of Generators And Motors (AREA)

Description

1377305 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明涉及馬達傳動及過載保護結構。 【先前技術】 [0002] 現有技術中,馬達作為機械領域主要動力輸出元件,其 主要通過齒輪傳動輸出動力。馬達轉動帶動固定其上的 齒輪轉動,齒輪嚙合輸出動力,並輔以電子電路控制, 以控制馬達運轉的啟動和停止。1377305 VI. Description of the Invention: [Technical Field of the Invention] [0001] The present invention relates to a motor drive and overload protection structure. [Prior Art] [0002] In the prior art, a motor is a main power output component in the mechanical field, and it mainly outputs power through a gear transmission. The rotation of the motor drives the rotation of the gears fixed thereto, and the gears mesh with the output power and are controlled by electronic circuits to control the starting and stopping of the motor operation.

[0003] 對於上述現有的傳動方式,當馬達運動發生超載時,雖 可憑藉電子電路控制其所供應馬達的電源斷電,以避免 馬達超載損壞,但此種方式仍有木Ϊ之處,如:電源斷 • i ν' 人 ; 電後,馬達轉軸會因慣性會繼續旋轉此如遇較大負 載卡阻,往往會造成馬達内部元件或嚙合齒輪磨損。 【發明内容】 [0004] 有鑒於此,有必要提供一尊愚爾餐恭释攀,構。[0003] With the above-mentioned existing transmission mode, when the motor motion is overloaded, although the power supply of the motor supplied by the electronic circuit can be controlled by the electronic circuit to avoid overload damage of the motor, there are still gibbles in this way, such as : Power off • i ν' person; After the electric motor, the motor shaft will continue to rotate due to inertia. In case of large load jam, it will cause the internal components of the motor or the meshing gear to wear. SUMMARY OF THE INVENTION [0004] In view of this, it is necessary to provide a foolish meal.

[0005] 一馬達超載保護結構,所出軸,所述馬 達超載保護結構包括:轴套設於該輸出軸上; 推塊,凸設於輸出軸上;兩擋塊,轉動地固定於該軸套 的一端面上,安裝的鬆緊程度使得擋塊與軸套間產生一 阻擋塊轉動的預緊力,兩擋塊轉動方向相反,分別包括 兩個極限位置:第一位置為倒下不可與推塊接觸,第二 位置為豎起可與推塊接觸;兩相對設置於軸套該端面上 的滑輪;一連接繩,兩端繞過兩滑輪固定於上述兩擋塊 上,其具有合適的長度和彈性使得兩擋塊分別處於第一 位置和第二位置。 098137176 表單編號Α0101 第3頁/共13頁 0982063718-0 1377305 [0006] 上述結構採用擋塊面接觸固定於馬達輸出軸上的推塊傳 遞馬達輸出動力,超載時連接繩帶動兩擋塊交替阻擋馬 達輸出軸上的推塊直至馬達輸出軸停止轉動。採用上述 結構可以達到馬達超載保護的效果,且結構簡單。 【實施方式】[0005] A motor overload protection structure, the output shaft, the motor overload protection structure includes: a sleeve sleeve is disposed on the output shaft; a push block is protruded from the output shaft; and two stops are rotatably fixed to the shaft On one end of the sleeve, the tightness of the installation causes a pre-tightening force to block the rotation of the block between the block and the sleeve. The two blocks rotate in opposite directions, respectively comprising two extreme positions: the first position is inverted and cannot be pushed Block contact, the second position is erected to be in contact with the push block; two oppositely disposed on the end face of the sleeve; a connecting rope, both ends of which are fixed around the two stops by two pulleys, and have a suitable length And the elasticity causes the two stops to be in the first position and the second position, respectively. 098137176 Form No. 1010101 Page 3 of 13 0982063718-0 1377305 [0006] The above structure adopts a push block transfer motor fixed to the output shaft of the motor to output power. When overloaded, the connecting rope drives the two blocks to block the motor alternately. Push the block on the output shaft until the motor output shaft stops rotating. With the above structure, the effect of motor overload protection can be achieved, and the structure is simple. [Embodiment]

[0007] 請參閱圖1、圖2,為本發明馬達超載保護結構100連接一 馬達200的立體圖。該馬達200包括馬達輸出軸210和馬 達200内部的控制電路220,控制電路220用於檢測是否 超載並控制馬達200電源斷電。在輸出軸210軸向表面的 中部凸設一環型卡環211、軸向表面靠近自由端處開設一 定位孔212,與定位孔212相應設置有可卡入的卡針2131 and 2, a perspective view of a motor overload protection structure 100 of the present invention connected to a motor 200 is shown. The motor 200 includes a motor output shaft 210 and a control circuit 220 inside the motor 200. The control circuit 220 is for detecting whether or not the motor is overloaded and controlling the power of the motor 200. A ring-shaped snap ring 211 is protruded from a central portion of the axial surface of the output shaft 210, and a positioning hole 212 is defined in the axial direction near the free end. The latching pin 213 is disposed corresponding to the positioning hole 212.

[0008] [0009] 098137176 馬達超載保護結構100包括套設於馬達輸出軸2 10上的軸 套10、固定於馬達輸出軸210上的推塊20、轉動固定於軸 套10上的兩擋塊30、兩滑輪40以及兩,端固定於擋塊30的 -1 -/r·. r . : ,〇 彡、-· — f ......::w ..、、-々 V < . 連接繩5 0。 ά ^ ., _\.夕'々夕。 ;/ 請一併參考圖3,轴套10寸奚裝於輸出軸210上, 軸套10為一同心階梯轴,包括第一連接軸11、第二連接 軸12和執行軸13,其中,第二連接轴12半徑大於第一連 接軸11和執行轴13的半徑。軸套1 0軸心位置還開設有圓 形轴孔14。軸套10通過軸孔14套於輪出軸210上,卡環 211與第一連接轴11面接觸,卡針213卡入定位孔212後 彎折,從而軸向定位轴套10。執行軸13連接齒輪(圖中 未示),用於輸出馬達動力。 第二連接軸12面向馬達200的端面為連接面121,連接面 表單編號A0101 第4頁/共13頁 ‘ 0982063718-0[0009] 098137176 The motor overload protection structure 100 includes a sleeve 10 sleeved on the motor output shaft 2 10 , a push block 20 fixed to the motor output shaft 210 , and two stops fixedly mounted on the sleeve 10 . 30. Two pulleys 40 and two ends fixed to the stopper 30 -1 - / r ·. r . : , 〇彡, -· - f ......::w ..,, -々V &lt ; . Connecting rope 50. ά ^ ., _\. 夕 '々夕. ; / Please refer to FIG. 3 together, the sleeve 10 inch is mounted on the output shaft 210, and the sleeve 10 is a concentric stepped shaft, including a first connecting shaft 11, a second connecting shaft 12 and an executing shaft 13, wherein The radius of the two connecting shafts 12 is larger than the radius of the first connecting shaft 11 and the executing shaft 13. The shaft shaft 10 is also provided with a circular shaft hole 14 at its axial center position. The sleeve 10 is sleeved on the wheel-out shaft 210 through the shaft hole 14. The snap ring 211 is in surface contact with the first connecting shaft 11, and the pin 213 is snapped into the positioning hole 212 and bent to axially position the sleeve 10. The actuator shaft 13 is coupled to a gear (not shown) for outputting motor power. The end face of the second connecting shaft 12 facing the motor 200 is the connecting face 121, and the connecting face is shown in Form No. A0101 Page 4 of 13 ‘ 0982063718-0

[0010] 1377305[0010] 1377305

[0012][0012]

121設有兩環繞第一連接轴11的方形凹槽122,方形凹槽 122—端設有穿透第二連接軸12周向表面的固定孔123。 第二連接軸12還包括與固定孔123對應的轉軸124。 [0011] 推塊20呈長方形,可通過膠接、焊接、螺栓連接等方式 固定於馬達輸出軸210上。在本實施方式中,該推塊20固 定於馬達輸出軸210—特定位置,當馬達輸出軸210安裝 於軸套10上後,該特定位置上的推塊20與連接面121平行 並靠近連接面121。 擋塊30呈長方形,長方向一端加工有固定孔31和倒角32 ,中間位置凸起一圓柱形凸柱33。當擋塊30過渡裝配於 上述凹槽122内時,轉軸124插入"E1定孔ί^'3和固定孔31 ::、J' .; 内,使擋塊30轉動固定於上述凹槽Γ2$内,安裝的鬆緊 程度使得擋塊30與軸套10間產生一預緊力F,即只有當作 用在擋塊30上的推力大於預緊力F時才能推動擋塊30轉動 。擋塊30包括兩極限位置丨;爲俾,貼合凹槽122 不可與推塊20面接觸,第為聋敕於凹槽122内可與 推塊20面接觸。 [0013] 兩滑輪40設置於凹槽122連接的垂直方向上,包括轉軸42 和繞轉軸42旋轉的轉輪41,轉軸42可通過膠接、焊接、 螺栓連接等方式固定於連接面121上。 [0014] 連接繩50固定於一擋塊30的凸柱33上,依次繞過上述滑 輪40、第一轉軸11、滑輪40,固定於另一凸柱33上。連 接繩50為剛性繩,長度使得兩擋塊30分別位於上述的第 一位置和第二位置,使得一擋塊30倒下卡入凹槽122内必 098137176 表單編號A0101 第5頁/共13頁 0982063718-0 1377305 帶起另一擋塊30豎起於凹槽122内。 [0015] 正常工作時,推塊20與其中一擋塊30面接觸,另一擋塊 30過渡裝配於凹槽122内,預緊力F使得與推塊20接觸的 擋塊30不會倒下,從而始終與推塊20接觸,進而使得馬 達輸出軸210轉動帶動軸套10旋轉。The 121 is provided with two square recesses 122 surrounding the first connecting shaft 11, and the square recess 122 is provided with a fixing hole 123 penetrating the circumferential surface of the second connecting shaft 12. The second connecting shaft 12 further includes a rotating shaft 124 corresponding to the fixing hole 123. [0011] The push block 20 has a rectangular shape and can be fixed to the motor output shaft 210 by gluing, welding, bolting or the like. In the present embodiment, the push block 20 is fixed to the motor output shaft 210 - a specific position. When the motor output shaft 210 is mounted on the sleeve 10, the push block 20 at the specific position is parallel to the connecting surface 121 and close to the connecting surface. 121. The stopper 30 has a rectangular shape, and a fixing hole 31 and a chamfer 32 are formed at one end in the longitudinal direction, and a cylindrical boss 33 is protruded at an intermediate position. When the stopper 30 is assembled in the groove 122, the rotating shaft 124 is inserted into the "E1 fixed hole ί^'3 and the fixing holes 31::, J';; the stopper 30 is rotatably fixed to the groove Γ2 Within $, the degree of tightness of the mounting causes a preload force F between the stop 30 and the sleeve 10, i.e., the pawl 30 can be rotated only when the thrust acting on the stop 30 is greater than the preload force F. The stopper 30 includes two extreme positions 丨; for the 俾, the fitting groove 122 is not in surface contact with the push block 20, and the first contact with the push block 20 is in the groove 122. [0013] The two pulleys 40 are disposed in the vertical direction of the connection of the groove 122, and include a rotating shaft 42 and a rotating wheel 41 rotating around the rotating shaft 42. The rotating shaft 42 can be fixed on the connecting surface 121 by gluing, welding, bolting or the like. [0014] The connecting cord 50 is fixed to the boss 33 of a stopper 30, and sequentially passes around the above-mentioned sliding wheel 40, the first rotating shaft 11, and the pulley 40, and is fixed to the other protruding post 33. The connecting rope 50 is a rigid rope, and the length is such that the two stoppers 30 are respectively located at the first position and the second position, so that a stopper 30 is fallen down and inserted into the groove 122. 098137176 Form No. A0101 Page 5 of 13 0982063718-0 1377305 The other stop 30 is erected in the recess 122. [0015] In normal operation, the push block 20 is in surface contact with one of the stops 30, and the other block 30 is retrofitted into the recess 122, and the pre-tightening force F causes the stop 30 in contact with the push block 20 to not fall down. Therefore, the push block 20 is always in contact with each other, so that the motor output shaft 210 rotates to drive the sleeve 10 to rotate.

[0016] 超載時,即軸套10由於負載作用不再轉動,控制電路220 控制電源斷電後,此時馬達輸出軸210由於慣性仍在轉動 ,此時推塊20作用於擋塊30上的力大於上述預緊力F,使 得擋塊30卡入凹槽122内,連接繩50帶動另一擋塊30滑 出凹槽122,馬達输出軸210轉動帶動推塊20與該另一檔 塊30面接觸。如此反復迴圈直至馬達輸出軸210停止轉動 '' [0017] 本發明不限於本實施方式所限定的,例如,擋塊30也可 以不安裝於凹槽122内,而是在連接面121上形成有固定 架,擋塊3〇安裝於該固定架:acruc::[0016] When the overload occurs, that is, the sleeve 10 is no longer rotated due to the load, the control circuit 220 controls the power supply to be powered off, and then the motor output shaft 210 is still rotating due to the inertia, and the push block 20 acts on the stop 30 at this time. The force is greater than the preload force F, so that the stopper 30 is caught in the groove 122, the connecting rope 50 drives the other block 30 to slide out of the groove 122, and the motor output shaft 210 rotates to drive the push block 20 and the other block 30. Face contact. The loop is repeated until the motor output shaft 210 stops rotating. The present invention is not limited to the embodiment. For example, the stopper 30 may not be mounted in the recess 122 but formed on the connecting surface 121. There is a fixed frame, and the stopper 3〇 is mounted on the fixed frame: acruc::

【圖式簡單說明】 口,)广.1 [0018] 圖1為本發明馬達超載保護實施方式的裝配圖, 其上連接一馬達。 [0019] 圖2為圖1所示實施方式的爆炸圖。 [0020] 圖3為圖1所示實施方式的倒立視圖。 【主要元件符號說明】 [0021] 馬達超載保護結構:100 [0022] 馬達:200 098137176 表單編號A0101 第6頁/共13頁 0982063718-0 1377305BRIEF DESCRIPTION OF THE DRAWINGS [0018] FIG. 1 is an assembled view of an embodiment of a motor overload protection of the present invention, to which a motor is connected. 2 is an exploded view of the embodiment shown in FIG. 1. 3 is an inverted view of the embodiment shown in FIG. 1. [Main component symbol description] [0021] Motor overload protection structure: 100 [0022] Motor: 200 098137176 Form No. A0101 Page 6 of 13 0982063718-0 1377305

[0023] 輸出軸:210 [0024] 控制電路:2 2 0 [0025] 卡環:211 [0026] 定位孔:21 2 [0027] 卡針:213 [0028] 軸套:1 0 [0029] 第一連接轴:11 [0030] 第二連接轴:12 [0031] 執行抽:13 [0032] 連接面:121 [0033] 凹槽:122 [0034] 固定孔:123 [0035] 轉軸:124 [0036] 推塊:20 [0037] 擋塊:30 [0038] 定位孔:31 [0039] 倒角:32 [0040] 凸柱:33 [0041] 轉輪:40[0023] Output shaft: 210 [0024] Control circuit: 2 2 0 [0025] Retaining ring: 211 [0026] Positioning hole: 21 2 [0027] Needle: 213 [0028] Bushing: 1 0 [0029] One connecting shaft: 11 [0030] Second connecting shaft: 12 [0031] Execution pumping: 13 [0032] Connecting surface: 121 [0033] Groove: 122 [0034] Fixing hole: 123 [0035] Shaft: 124 [0036 Push block: 20 [0037] Stop: 30 [0038] Positioning hole: 31 [0039] Chamfer: 32 [0040] Stud: 33 [0041] Runner: 40

098137176 表單編號A0101 第7頁/共13頁 0982063718-0 1377305 [0042] 轉:41 [0043] 轉軸:42 [0044] 連接繩50 : 50098137176 Form No. A0101 Page 7 of 13 0982063718-0 1377305 [0042] Turn: 41 [0043] Shaft: 42 [0044] Connecting Rope 50 : 50

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# d、. Ί . . .J 'V - 098137176 表單編號A0101 第8頁/共13頁 0982063718-0#d,. Ί . . . .J 'V - 098137176 Form No. A0101 Page 8 of 13 0982063718-0

Claims (1)

1377305 七、申請專利範圍: 1 . 一馬達超載保護結構,所述馬達包括一輸出轴,其改良在 於,所述馬達超載保護結構包括: 軸套,轉動地套設於該輸出軸上; 推塊,凸設於輸出軸上; 兩擋塊,轉動地固定於該軸套的一端面上,安裝的鬆緊程 度使得擋塊與轴套間產生一阻擋塊轉動的預緊力,兩擋塊 轉動方向相反,分別包括兩個極限位置:第一位置為倒下 不可與推塊接觸,第二位置為豎起可與推塊接觸;1377305 VII. Patent application scope: 1. A motor overload protection structure, the motor includes an output shaft, wherein the motor overload protection structure comprises: a sleeve sleeve rotatably sleeved on the output shaft; The two blocks are rotatably fixed to one end surface of the sleeve, and the degree of tightness of the installation causes a pre-tightening force between the block and the sleeve to block the rotation of the block, and the rotation direction of the two blocks Conversely, there are two extreme positions respectively: the first position is not to be in contact with the push block, and the second position is upright to be in contact with the push block; 兩相對設置於轴套該端面上的滑輪;及 一連接絕,兩端繞過兩滑輪固定於/上述兩塊上,其具有 . - ; ; 合適的長度和彈性使得兩擋塊分别處於余一俾置和第二位 \ y 置。 ............. 2 .如申請專利範圍第1項所述的馬達超載保護結構,其中, 所述軸套的所述端面上形成有凹槽,所述擋塊過渡裝配於 I . ' ;. Π 軸套的凹槽内,擋塊與凹檜間碎摩'壤形滅ϋ阻擋擋塊轉動Two pulleys oppositely disposed on the end surface of the sleeve; and a connection, the two ends are fixed around the two pulleys by the two pulleys, and have the same length and elasticity, so that the two stoppers are respectively in the remaining one Set and second place \ y. The motor overload protection structure of claim 1, wherein the end surface of the sleeve is formed with a groove, the stopper The transition is assembled in the groove of the I. ' ;. 轴 bushing, and the friction between the block and the recess is broken. 今V He . ...>1 1. .. v-y) 的預緊力。 如申請專利範圍第2項所述的馬達超載保護結構,其中 所述軸套還包括轉軸,所述擋塊和凹槽對應設有固定孔, 轉軸插入固定孔使得擋塊轉動地固定於凹槽内。 如申請拳利範圍第3項所述的馬達超載保護結構,其中, 該擋塊呈長方形,長方向一端加工有倒角,中間位置凸起 一圓柱形凸柱,其中,該凸柱用於固定所述連接繩一端。 如申請專利範圍第3項所述的馬達超載保護結構,其中, 還包括一卡環,其凸設於所述輸出軸的軸向表面。 098137176 表單編號A0101 第9頁/共13頁 0982063718-0 1377305 6 .如申請專利範圍第4項所述的馬達超載保護結構,其中, 所述軸套為一同心階梯軸,包括第一連接軸、第二連接軸 和執行轴,其中,第二連接軸半徑大於第一連接軸和執行 軸的半徑,執行軸用於連接齒輪輸出馬達動力,所述端面 為第二連接軸面向馬達的端面。 7 .如申請專利範圍第6項所述的馬達超載保護結構,其中, 還包括—^針,所述軸套轴心位置還開設有圓形軸孔,所 述輸出轴軸向表面靠近自由端處開設一定位孔,當軸套通 過該轴孔套於輸出軸上,卡環與第一連接軸面接觸,卡針 卡入該定位孔後彎折,從而軸向定位軸套。 8 ·如申請專利範圍第1項所述的馬達趄载保護結構,其中, 所述推塊平行靠近連接面且可與第二位置的擋塊面接觸。The preload of today V He . ...>1 1. .. v-y). The motor overload protection structure according to claim 2, wherein the sleeve further comprises a rotating shaft, wherein the stopper and the groove are correspondingly provided with a fixing hole, and the rotating shaft is inserted into the fixing hole so that the stopper is rotatably fixed to the groove Inside. For example, the motor overload protection structure described in claim 3, wherein the block has a rectangular shape, a chamfer is processed at one end of the long direction, and a cylindrical stud is protruded at an intermediate position, wherein the post is used for fixing One end of the connecting rope. The motor overload protection structure of claim 3, further comprising a snap ring protruding from an axial surface of the output shaft. The motor overload protection structure according to claim 4, wherein the sleeve is a concentric stepped shaft, including a first connecting shaft, a second connecting shaft and an executing shaft, wherein the second connecting shaft radius is larger than a radius of the first connecting shaft and the executing shaft, the executing shaft is for connecting the gear output motor power, and the end surface is an end surface of the second connecting shaft facing the motor. 7. The motor overload protection structure according to claim 6, wherein the motor further includes a needle, the shaft axial position is further provided with a circular shaft hole, and the axial surface of the output shaft is close to the free end. A positioning hole is defined in the sleeve, and the sleeve is sleeved on the output shaft through the shaft hole, and the snap ring is in contact with the first connecting shaft surface, and the card pin is bent into the positioning hole and bent, thereby axially positioning the sleeve. The motor load protection structure according to claim 1, wherein the push block is parallel to the connection surface and is in surface contact with the stopper of the second position. ..Ό 、V ,-·广" 098137176 表單编號A0101 第10頁/共13頁 0982063718-0..Ό, V,-·广广" 098137176 Form No. A0101 Page 10 of 13 0982063718-0
TW98137176A 2009-11-03 2009-11-03 A protection structure for motor overloading TWI377305B (en)

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