TWI375832B - - Google Patents
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- TWI375832B TWI375832B TW94112768A TW94112768A TWI375832B TW I375832 B TWI375832 B TW I375832B TW 94112768 A TW94112768 A TW 94112768A TW 94112768 A TW94112768 A TW 94112768A TW I375832 B TWI375832 B TW I375832B
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1375832 (1) 九、發明說明 【發明所屬之技術領域】 本發明係關於使用於偏光板用保護薄膜之纖維素酯薄 膜,換言之可抑制薄膜的保存及輸送等的物流狀態所引起 的劣化(傷產生、異物產生)之纖維素酯薄膜。 【先前技術】 B 近年來液晶顯示裝置(LCD)使用於各種用途上,同 時對於使用於LCD的液晶顯示元件,即偏光板之高生產 性(生產量增大)亦被要求。且,正推展對於液晶顯示裝 置(LCD )的薄型化,對於使用於LCD的偏光板亦被要 求薄膜化。 然而,若發展偏光板用保護薄膜之薄膜化、及發展使 用其的纖維素酯薄膜之薄膜高生產性化時,該薄膜品質下 的負荷會增大’對於薄膜之保存及輸送等物流狀態,特別 φ 爲纖維素酯薄膜的薄膜品時,具有滾筒狀的原捲薄膜之外 觀容易產生劣化(傷產生、異物產生)的問題。纖維素酯 薄膜的原捲產生如此外觀劣化時,會引起偏光板的外觀不 良’且會有液晶顯示器之解析性較爲差之問題。 於是欲防止如此外觀劣化,考慮以具有纖維素酯薄膜 爲防濕性之包裝材料進行包裝。如此薄膜的保存或包裝之 相關先前專利文獻例如如下。 [專利文獻1]特開平5-28 1 664號公報該專利文獻1 係關於感光材料(薄膜)之包裝材料,其中具有易開封性 -4- (2) 1375832 的同時’不會產生針孔及捲曲之感光材料用包裝材料、及 使用其之具有完全遮光性的遮光袋之發明。該專利文獻! 所記載的感光材料用包裝材料,強化薄片的其中一面爲, 無塵性撓性薄片層上蒸鍍加工鋁蒸鍍膜之鋁蒸鍍撓性薄片 ’介著黏著劑層層合鋁蒸鍍膜爲無塵性撓性薄片層面,另 一面爲’直接層合熱封層,且強化薄片與鋁蒸鍍膜之剝離 強度爲所定値者。 • [專利文獻2]特開200 1 -3 1 5 8 8 5號公報該專利文獻2 中揭示作爲寬幅的偏光薄膜之製造原料之有用偏光薄膜用 聚乙烯醇系聚合物薄膜之保存或輸送方法之發明。該專利 文獻2所記載的保存或輸送方法之發明爲,薄膜與接觸部 份之材質係由金屬或塑質所成,且於比薄膜寬還長之筒狀 中心’捲上聚乙烯醇系聚合物薄膜形成薄膜滾筒,該薄膜 滾筒由具有所定的透濕度之包裝用薄膜進行包裝,進行保 存或輸送爲特徵者。 【發明內容】 然而’如上述專利文獻1及2所記載的發明,包裝材 料本身、或利用於感光材料(薄膜)的包裝之包裝材料的 申請案,於過去已有許多,但作爲液晶顯示裝置(LCD ) 之偏光板用保護薄膜使用之纖維素酯薄膜,比感光材料或 > 其他薄膜相比較,其品質要求更爲嚴苛,且上述過去方法 雖具有某程度效果’但特別對於纖維素酯薄膜之薄膜品而 言,其效果並不充分爲其問題。 -5- ⑧ (3) 1375832 又’特別爲纖維素酯薄膜的保存時之薄膜品 係爲極重要的課題,現狀的包裝材料中,保存時 •管之安定化並不充分爲問題。 因此,纖維素酯薄膜的製造階段所產生的異 爲薄膜原料所含有的鎂化合物所引起,並嘗試降 料中的鎂含有量者爲如下述專利文獻3所記載。 [專利文獻3]特開2000-3 1 4 8 1 1號公報該專 φ 所記載如下所述。即,適用於液晶顯示器等偏光 薄膜的纖維素酯薄膜會受到含於纖維素酯中的微 分之影響。推測此與製造步驟中所使用的水有關 性核所得之成分較少爲佳,例如鐵、鈣、鎂等與 有機酸性基的聚合物分解物等會形成鹽類而形成 如此金屬離子量越少越佳。然而實際上與其他因 分關係,故僅單純地減少並未能完全解決問題。 例如對於鎂(Mg )成分,地下水中所富含 • 成爲雜質的原因。纖維素酯中所含有的鎂成分仍 會產生不溶成分,故過多並不佳。但,若過少對 言亦不佳。鎂成分的最適含有量範圍爲15〜70 別爲木材漿時爲30〜70 ppm。 然而,對於厚度較爲厚的纖維素酯薄膜而言 專利文獻3中所記載,含於纖維素酯中的微量金 .. 鎂或鈣的含有量僅被控制於一定的範圍內,薄膜 外觀劣化(傷產生、異物產生)即可改善,但纖 膜的薄膜之高產生性化下會增加該薄膜品質的負 質安定化 的薄膜品 物被推定 低薄膜原 利文獻3 板之保護 量金屬成 ,但不溶 可能含有 雜質,故 素亦有幾 者,仍舊 舊過多時 於特性而 ppm,特 ,如上述 屬成分之 保存時的 維素酯薄 荷,使得 -6- ⑧ 1375832 • (4) 薄膜的保存及輸送等物流狀態中,無法充分地改善纖維素 •酯薄膜之薄膜品外觀的劣化。由此可知,對於纖維素酯薄 • 膜的薄膜品,希望得到可抑制薄膜的保存及輸送等物流狀 態的劣化(傷產生、異物產生)之纖維素酯薄膜。 本發明的目的爲,解決上述的過去技術問題,提供一 種隨著液晶顯示元件即偏光板的高生產性化(生產量增大 ),對於作爲偏光板用保護薄膜所使用的滾筒狀纖維素酯 Φ 薄膜之薄膜品,可抑制薄膜的保存及輸送等物流狀態的劣 化(傷產生、異物產生)之纖維素酯薄膜。 欲達成上述的目的,本發明者經詳細重複硏究的結果 ,發現纖維素酯薄膜的薄膜品例如於船運輸送時,溫度 30〜40°C,濕度80〜90% RH下1〜3週的條件下,會產 生異物,又夏季時的薄膜保存,例如溫度35〜45 °C,濕 度80〜90% RH下0.5〜1個月的條件下,同樣地會產生異 物,該異物成爲原捲保存狀態下薄膜上會產生傷痕之原因 • ,此異物的產生與存在於纖維素酯薄膜的最表面之鎂量、 薄膜本身的含水量、透濕度有關。且發現單純無法由鎂的 含有量作決定,對於鎂而言水會起作用而生成結晶、引起 異物核的產生,且於薄膜保存時的條件下,會使結晶成長 ,異物產生,並引起保存薄膜原捲筒存時產生傷痕。 由如此於薄膜的高溫高濕度之停滯期會產生異物的結 果得知,必須著重於輸送中的條件而採取因應的措施,又 保存條件必須設疋爲低溫化、低濕化、包裝材料之防濕化 ,對於薄膜品可具有防止異物產生之效果。 (5) 1375832 本發明的上述目的可由下述方法而達成。 • (第1項) —種纖維素酯薄膜,其爲含有鎂的厚度爲20〜60/zrn 的纖維素酯薄膜,其特徵爲製造後於未處理狀態(基準狀 態)下,將纖維素酯薄膜之最表面以飛行型2次離子質量 分析裝置(TOF- SIMS )測定鎂時,所檢測出的對全成分 φ 之鎂的檢測機率作爲 A,該纖維素酯薄膜的溫度2 3 °C、 濕度5 5 % RH (基準狀態)下的平衡含水率作爲Μ,氯化 鈣一杯封法爲準之溫度40°C、濕度90%RH條件下放置 24小時的調溫調濕處理後之纖維素酯薄膜的透濕度(g/ m2 )作爲T, ΑχΜ 爲 1.0x1 〇_ 4 〜3.0x10 一 3 ΑχΤ 爲 6.5x10一 2 〜8·5χ1〇 - 1 ( g/m2)。 φ (第2項) 如第1項之纖維素酯薄膜,其中纖維素醋薄膜之鎂化 合物的含有量爲,作爲鎂原子對薄膜重量之重量比爲50 ppm以下。 (第3項) 如第1項之纖維素酯薄膜,其中纖維素醋薄膜的溫度 2 3 T:、濕度55% RH (基準狀態)下的平衡含水率爲’對 於纖維素酯薄膜的全量而言爲1.0〜3.〇重量%之比率° -8- 13758321375832 (1) EMBODIMENT OF THE INVENTION [Technical Field] The present invention relates to a cellulose ester film used for a protective film for a polarizing plate, in other words, it is possible to suppress deterioration caused by a state of storage such as storage and transportation of a film (injury) A cellulose ester film produced and produced by foreign matter. [Prior Art] B In recent years, liquid crystal display devices (LCDs) have been used in various applications, and high productivity (increased throughput) of liquid crystal display elements used for LCDs, that is, polarizing plates, has also been demanded. Further, the thickness of the liquid crystal display device (LCD) is being reduced, and the polarizing plate used for the LCD is also required to be thinned. However, when the film of the protective film for a polarizing plate is developed and the film of the cellulose ester film using the film is developed, the load under the film quality is increased, 'for the storage state of the film, such as storage and transportation, In particular, when the φ is a film of a cellulose ester film, the appearance of the roll-shaped original roll film is likely to cause deterioration (injury and foreign matter). When the original roll of the cellulose ester film is deteriorated in such a manner, the appearance of the polarizing plate is deteriorated, and the resolution of the liquid crystal display is poor. Therefore, in order to prevent such deterioration in appearance, it is considered to package with a packaging material having a cellulose ester film as moisture proof. The prior patent documents relating to the preservation or packaging of such films are as follows, for example. [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei No. Hei 5-28 No. 664. This patent document 1 relates to a packaging material for a photosensitive material (film), which has an easy-opening property of -4-(2) 1375832 and does not cause pinholes and The invention relates to a packaging material for a photosensitive material for curling, and a light-shielding bag having a completely light-shielding property using the same. This patent document! In the packaging material for a photosensitive material, one side of the reinforced sheet is an aluminum-deposited flexible sheet on which a vapor-deposited aluminum vapor-deposited film is deposited on the dust-free flexible sheet layer, and the aluminum-vapor-deposited film is laminated via the adhesive layer. The dusty flexible sheet layer has a 'direct lamination heat seal layer on the other side, and the peel strength of the reinforced sheet and the aluminum vapor-deposited film is determined. [Patent Document 2] JP-A-2001 - 3 1 5 8 8 5 This Patent Document 2 discloses the storage or transport of a polyvinyl alcohol-based polymer film for a useful polarizing film which is a raw material for producing a wide polarizing film. Invention of the method. The invention of the method for storage or transportation described in Patent Document 2 is that the material of the film and the contact portion is made of metal or plastic, and the polyvinyl alcohol-based polymerization is carried out on the cylindrical center of the film which is longer than the film width. The film is formed into a film roll which is packaged by a film for packaging having a predetermined moisture permeability and stored or transported. According to the inventions described in the above Patent Documents 1 and 2, the packaging material itself or the packaging material used for packaging the photosensitive material (film) has been widely used in the past, but as a liquid crystal display device. (LCD) The cellulose ester film used for the protective film for polarizing plates is more stringent than the photosensitive materials or other films, and the above-mentioned past methods have a certain degree of effect, but especially for cellulose. In the case of a film of an ester film, the effect is not sufficient. -5- 8 (3) 1375832 In particular, the film product in the case of storage of a cellulose ester film is an extremely important problem, and in the current packaging materials, the stability of the tube during storage is not sufficient. Therefore, the magnesium compound contained in the film raw material produced in the production stage of the cellulose ester film is caused by the magnesium content in the raw material, and is described in Patent Document 3 below. [Patent Document 3] JP-A-2000-3 1 4 8 1 1 This specification is as follows. That is, the cellulose ester film which is suitable for a polarizing film such as a liquid crystal display is affected by the differential contained in the cellulose ester. It is presumed that the component obtained by the water-related core used in the production step is less preferable, and for example, iron, calcium, magnesium, or the like, and a polymer decomposition product of an organic acid group form a salt to form a salt such that the amount of the metal ion is less. The better. However, in fact, it is related to other factors, so it simply reduces and fails to solve the problem completely. For example, for magnesium (Mg) components, groundwater is rich in • the cause of impurities. The magnesium component contained in the cellulose ester still produces insoluble components, so too much is not preferable. However, if too few words are not good. The optimum content of the magnesium component ranges from 15 to 70, and when it is wood pulp, it is 30 to 70 ppm. However, in the cellulose ester film having a relatively large thickness, as described in Patent Document 3, the content of a trace amount of gold contained in the cellulose ester: magnesium or calcium is controlled only within a certain range, and the appearance of the film is deteriorated. (Injury and foreign matter generation) can be improved, but the film quality of the film is increased, and the film quality of the negative film which increases the quality of the film is estimated to be a low-film raw material. However, insoluble may contain impurities, so there are several substances, which are still too much in characteristics and ppm, especially, such as the preservation of the above-mentioned genus, the vitamin Estermint makes -6-8 1375832 • (4) preservation of the film In the state of transportation such as transportation, the deterioration of the appearance of the film of the cellulose ester film cannot be sufficiently improved. In the film product of the cellulose ester thin film, it is desired to obtain a cellulose ester film which can suppress the deterioration of the flow state such as storage and transportation of the film (injury and foreign matter). An object of the present invention is to solve the above-mentioned problems of the prior art, and to provide a roll-shaped cellulose ester for use as a protective film for a polarizing plate with high productivity (increased throughput) of a liquid crystal display element, that is, a polarizing plate. Φ Film film of thin film, cellulose ester film which can suppress the deterioration of the flow state (injury and foreign matter) such as storage and transportation of the film. In order to achieve the above object, the inventors have found out in detail that the film of the cellulose ester film is transported by ship, for example, at a temperature of 30 to 40 ° C and a humidity of 80 to 90% RH for 1 to 3 weeks. Under the conditions, foreign matter will be generated, and the film will be stored in the summer, for example, the temperature is 35 to 45 ° C, the humidity is 80 to 90%, and under the condition of 0.5 to 1 month under RH, foreign matter is generated in the same manner, and the foreign matter becomes the original volume. Causes of scratches on the film in a state of storage. • The generation of the foreign matter is related to the amount of magnesium present on the outermost surface of the cellulose ester film, the moisture content of the film itself, and the moisture permeability. It has been found that it is impossible to determine the content of magnesium alone. In the case of magnesium, water acts to form crystals, which causes the generation of foreign matter nuclei. Under the conditions of film storage, crystal growth occurs, foreign matter is generated, and preservation is caused. The original film reel is scratched when it is stored. As a result of the foreign matter generated during the stagnation period of the high temperature and high humidity of the film, it is necessary to take measures in response to the conditions in the transportation, and the storage conditions must be set to be low temperature, low humidity, and prevention of packaging materials. Wetting can have an effect of preventing foreign matter from being generated for the film. (5) 1375832 The above object of the present invention can be attained by the following method. (Item 1) A cellulose ester film which is a cellulose ester film having a thickness of 20 to 60/zrn containing magnesium, which is characterized in that cellulose ester is produced in an untreated state (reference state) after production. When the magnesium is measured by the flight type secondary ion mass spectrometer (TOF-SIMS) on the outermost surface of the film, the detection probability of the magnesium of the total component φ detected is A, and the temperature of the cellulose ester film is 2 3 ° C. The equilibrium moisture content under the humidity of 5 5 % RH (reference state) is used as the enthalpy, the calcium chloride cup seal method is the temperature of 40 ° C, the humidity is 90% RH and the temperature is adjusted for 24 hours. The moisture permeability (g/m2) of the ester film is T, and ΑχΜ is 1.0x1 〇_4 to 3.0x10 to 3 ΑχΤ is 6.5x10-2 to 8.5 χ1〇-1 (g/m2). φ (Item 2) The cellulose ester film according to Item 1, wherein the content of the magnesium compound of the cellulose vinegar film is 50 ppm by weight or less based on the weight of the magnesium atom to the film. (Item 3) The cellulose ester film according to Item 1, wherein the temperature of the cellulose vinegar film is 2 3 T: and the humidity at 55% RH (reference state) is an equilibrium water content of 'the total amount of the cellulose ester film. The ratio is 1.0~3. The ratio of 〇% by weight is -8- 1375832
(第4項) 如第1項之纖維素酯薄膜,其中纖維素酯薄膜的氯化 鈣一杯封法爲準之溫度40 °C、濕度90 % RH條件下放置 24小時的調溫調濕處理後之透濕度爲650〜8 5 0 g/ m2。 (第5項) 如第1項之纖維素酯薄膜’其中纖維素酯薄膜爲,含 有脂肪族多元醇與1種以上的單羧酸之多元醇酯所成化合 物,對於纖維素酯之多元醇酯含有量爲4·5〜12.5重量% (第6項) 如第5項之纖維素酯薄膜,其中單羧酸爲分子內具有 芳香族環或環烷基之化合物。 (第7項) 如第5項之纖維素酯薄膜,其中脂肪族多元醇爲2〜 2 0價者。 (第8項) 如第5項之纖維素酯薄膜,其中脂肪族多元醇爲2〜 3價者。 -9 - (7) 1375832 (第9項) 如第5項之纖維素酯薄膜,其中脂肪族多元醇爲碳數 4以上。 (第1 〇項) 如第1項之纖維素酯薄膜’其中纖維素酯的重量平均 分子量爲Mw,其數平均分子量爲Μη時,重量平均分子 ^ 量與數平均分子量之比:Mw/Mn爲1.0〜5.0。 (第11項) 如第10項之纖維素酯薄膜,其中重量平均分子量與 數平均分子量之比:Mw/ Μη爲1 .7〜3.0。 本發明爲一種纖維素酯薄膜,其爲含有鎂的厚度爲 20〜60//m的纖維素酯薄膜,其特徵爲製造後於未處理狀 態(基準狀態)下,將纖維素酯薄膜之最表面以飛行型2 φ 次離子質量分析裝置(TOF — SIMS )測定鎂時,所檢測出 的對全成分之鎂的檢測機率作爲A,該纖維素酯薄膜的溫 度23 t、濕度55% RH (基準狀態)下的平衡含水率作爲 Μ,氯化鈣一杯封法爲準之溫度4 0 °C '濕度90% RH條件 下放置24小時的調溫調濕處理後之纖維素酯薄膜的透濕 度(g/m2)作爲T ’ ΑχΜ 爲 l.OxlO- 4 〜3.0x10— 3 八><1'爲6.5父1〇_2〜8.5><1〇-|&/1112)。 上述的纖維素酯薄膜中,鎂化合物的含有量爲’作爲 •10- (8) 1375832 鎂原子對薄膜重量之重量比爲50 PPm以下。 _ 又,上述纖維素酯薄膜中,纖維素酯薄膜的溫度23 k °C '濕度55%RH (基準狀態)下的平衡含水率爲,對於 纖維素酯薄膜的全量而言爲1.0〜3.0重量%之比率爲佳 〇 且上述纖維素酯薄膜中,纖維素酯薄膜的氯化鈣-杯 封法爲準之溫度4 0 °C、濕度9 0 % RH條件下放置24小時 % 的調溫調濕處理後之透濕度爲650〜850 g/m2爲佳。 上述纖維素酯薄膜中,纖維素酯薄膜爲,含有脂肪族 多元醇與1種以上的單羧酸之多元醇酯所成化合物,對於 纖維素酯之多元醇酯含有量爲4.5〜12.5重量%爲佳。 上述纖維素酯薄膜中,單羧酸爲分子內具有芳香族環 或璟烷基之化合物爲佳。 上述纖維素酯薄膜中,脂肪族多元醇爲2〜20價,較 佳爲2〜3價。 # 上述纖維素酯薄膜中,脂肪族多元醇爲碳數4以上爲 佳。 上述纖維素酯薄膜中,纖維素酯的重量平均分子量爲 Mw,其數平均分子量爲Μη時,重量平均分子量與數平 均分子量之比:Mw/Mn爲1.0〜5.0,較佳爲1.7〜3.0。 本發明如上述,係爲含有鎂的厚度爲20〜60//m的 .. 纖維素酯薄膜,其特徵爲製造後於未處理狀態(基準狀態 )下,將纖維素酯薄膜之最表面以飛行型2次離子質量分 析裝置(TOF — SIMS )測定鎂時,所檢測出的對全成分之 -11 - ⑧ (9) 1375832 鎂的檢測機率作爲A,該纖維素酯薄膜的溫度23 °C、濕 •度5 5 % RH (基準狀態)下的平衡含水率作爲M,氯化鈣 __杯封法爲準之溫度40 °C、濕度90 % RH條件下放置24 小時的調溫調濕處理後之纖維素酯薄膜的透濕度(g/m2 )作爲T, Αχ Μ 爲 l.OxlO-4 〜3.OxlO-3 ΑχΤ 爲 6.5x10 - 2 〜8.5x10— 1 ( g/m2)。 • 本發明的纖維素酯薄膜即爲,特定存在於纖維素酯薄 膜的最表面之鎂量、與薄膜本身的含水量、與透濕性有關 的物理性質後’可達到對於薄膜品而言抑制其薄膜之保存 及輸送等物流狀態之劣化(傷產生、異物產生)的效果 因此’本發明爲隨著液晶顯示元件即偏光板的高生產 性化(生產量增大),可改善使用於偏光板用保護薄膜之 ‘纖維素酯薄膜’所謂的捲品質,可達到偏光板用保護薄膜 之高生產性化(生產量增大),且可抑制偏光板用保護薄 # 膜之異物產生、傷產生的同時,可達到提高透濕性等耐水 性’提高偏光板的濕熱耐久性及偏光膜安定性之效果。 以下對於本發明作具體說明。 本發明的纖維素酯薄膜之發明爲,含有鎂的厚度爲 20〜60/zm的纖維素酯薄膜,其特徵爲製造後於未處理狀 態(基準狀態)下,將纖維素酯薄膜之最表面以飛行型2 次離子質量分析裝置(TOF- SIMS )測定鎂時,所檢測出 的對全成分之鎂的檢測機率作爲A,該纖維素酯薄膜的溫 度23 °C、濕度5 5 % RH (基準狀態)下的平衡含水率作爲 (10) 1375832 Μ,氯化鈣一杯封法爲準之溫度4(TC、濕度90%RH條件 •下放置24小時的調溫調濕處理後之纖維素酯薄膜的透濕 . 度(g / m2 )作爲T, ΑχΜ 爲 l.OxlO-4 〜3.0χ10_3 AxTg6.5xl0-2〜8.5xl0_1(g/m2)。 作爲上述飛行時間型2次離子質量分析裝置(T〇F-SIMS),例如可使用Physical Electronics公司製作之「 φ TF S — 2 1 0 0」,以裝置上所規定的方法進行測定爲佳。 上述纖維素酯薄膜中,纖維素酯薄膜之鎂化合物的含 有量爲,作爲鎂原子對薄膜重量之重量比爲 5 0 ppm以下 爲佳。此表示容易形成鎂等雜質的金屬離子的量減少至某 種程度時’可抑制纖維素酯薄膜的保存及輸送等物流狀態 所產生的劣化(傷產生、異物產生)。 又’上述的纖維素酯薄膜的平行含水率爲,藉由溫度 23°C、濕度55%RH下的薄膜重量、與溫度i2〇°c下,45 φ 分鐘乾燥後的薄膜重量之差求得含水量,與溫度23。(:, 濕度55%RH下的薄膜重量比率而求得。 對於上述纖維素酯薄膜,纖維素酯薄膜之溫度23°C ,濕度5 5 % RH (基準狀態)下的平衡含水率爲,對於纖 維素酯薄膜之全量而言爲1.0〜3.0重量%爲佳。如此纖 維素酯薄膜的平衡含水率Μ若未達1.0重量%時,因會產 _ 生因帶電所引起的附著,故作爲薄膜性狀而言並不佳。 又,如上述透濕度爲纖維素酯薄膜的重要特性之一, 依據JIS Ζ 02 0 8所規定的氯化鈣-杯封法進行測定,1 m2 -13- (11) 1375832 面積下於24小時透過之水分量(g)所算出者。 ^ 上述的纖維素酯薄膜,其中纖維素酯薄膜的氯化鈣- •杯封法爲準之溫度4 0 °C、濕度9 0 % R Η條件下放置2 4小 時的調溫調濕處理後之透濕度爲6 50〜8 5 0 g/m2爲佳。 其中纖維素酯薄膜的透濕度僅爲此範圍內,使用纖維素酯 薄膜所製造的偏光板可保持偏光子的吸濕性與安定性》 作爲本發明的纖維素酯薄膜之主要成分的纖維素酯, φ 可舉出纖維素三乙酸酯 '纖維素二乙酸酯、纖維素乙酸酯 丁酸酯、纖維素乙酸酯丙酸酯等。纖維素三乙酸酯時特別 以聚合度爲25 0〜400,結合乙酸量54〜62.5%之纖維素 三乙酸酯爲佳。結合乙酸量爲58〜62.5%的基質強度較爲 強故較佳。纖維素三乙酸酯爲單獨或混合任一棉花絨所合 成之纖維素三乙酸酯與木材漿粕所合成之纖維素三乙酸酯 後使用。 對於本發明的纖維素酯薄膜,纖維素酯的重量平均分 # 子量爲Mw,其數平均分子量爲Μη時,重量平均分子量 與數平均分子量之比:Mw/Mn爲1.0〜5.0。該重量平均 分子量與數平均分子量之比:Mw/Mn爲1.7〜3.0爲佳。 對於纖維素三乙酸酯的平均分子量可使用凝膠滲透層 析法進行測定,可算出數平均分子量(Mn )、及重量平 均分子量(Mw )。其中平均分子量之測定條件如下。 使用下述裝置、材料,測定出凝膠滲透層析法纖維素 三乙酸酯之重量平均分子量(Mw)及平均分子量(Μη) ’算出分子量分佈Mw/Mn。 ⑤ (12) 1375832 凝膠滲透層析法 溶劑(溶離液):二氯烷 管柱名:昭和電工製 GPCk806 — GPCk805-GPCk803 (3根) 試料濃度:0.1 (重量%) 流量:1 ·0 ( ml /分鐘) • 試料注入量:100 ( " L ) 標準試料:聚苯乙烯(Mw: 5,000, 〇〇〇〜6,700,000)(Item 4) The cellulose ester film of item 1, wherein the cellulose ester film is subjected to a temperature-controlled humidity control treatment at a temperature of 40 ° C and a humidity of 90 % RH for 24 hours. The moisture permeability afterwards is 650~8 5 0 g/m2. (Claim 5) The cellulose ester film according to Item 1, wherein the cellulose ester film is a compound containing a polyol ester of an aliphatic polyol and one or more monocarboxylic acids, and a polyol for a cellulose ester. The ester content is 4·5 to 12.5% by weight (Item 6). The cellulose ester film according to Item 5, wherein the monocarboxylic acid is a compound having an aromatic ring or a cycloalkyl group in the molecule. (Item 7) The cellulose ester film according to Item 5, wherein the aliphatic polyol is from 2 to 20,000. (Item 8) The cellulose ester film according to Item 5, wherein the aliphatic polyol is 2 to 3 valence. -9 - (7) 1375832 (Item 9) The cellulose ester film according to item 5, wherein the aliphatic polyol has a carbon number of 4 or more. (Item 1) The cellulose ester film of item 1, wherein the weight average molecular weight of the cellulose ester is Mw, and the number average molecular weight is Μη, the ratio of the weight average molecular weight to the number average molecular weight: Mw/Mn It is 1.0~5.0. (11) The cellulose ester film according to item 10, wherein a ratio of a weight average molecular weight to a number average molecular weight: Mw / Μη is from 1. 7 to 3.0. The present invention is a cellulose ester film which is a cellulose ester film containing magnesium having a thickness of 20 to 60/m, and is characterized in that the cellulose ester film is the most untreated (standard state) after manufacture. When the surface is measured by a flight type 2 φ secondary ion mass spectrometer (TOF - SIMS), the detection probability of the total composition of magnesium is taken as A, the temperature of the cellulose ester film is 23 t, and the humidity is 55% RH ( The equilibrium moisture content under the reference state is taken as the enthalpy, the calcium chloride cup seal method is the temperature of 40 ° C 'humidity 90% RH condition, and the moisture permeability of the cellulose ester film after being conditioned for 24 hours (g/m2) as T ' ΑχΜ is l.OxlO- 4 ~ 3.0x10 - 3 八 > <1' is 6.5 parent 1〇_2~8.5><1〇-|&/1112). In the above cellulose ester film, the content of the magnesium compound is 'as a ratio of -10-(8) 1375832 magnesium atom to film weight of 50 ppm or less. Further, in the cellulose ester film, the equilibrium moisture content at a temperature of 23 k ° C 'humidity 55% RH (reference state) of the cellulose ester film is 1.0 to 3.0 by weight for the total amount of the cellulose ester film. The ratio of % is better than that of the above cellulose ester film, the cellulose ester film is subjected to a calcium chloride-cup sealing method, and the temperature is adjusted to 40 ° C and the humidity is 90 % RH for 24 hours. The moisture permeability after the wet treatment is preferably 650 to 850 g/m2. In the cellulose ester film, the cellulose ester film is a compound containing a polyol ester of an aliphatic polyol and one or more monocarboxylic acids, and the polyol ester content of the cellulose ester is 4.5 to 12.5% by weight. It is better. In the above cellulose ester film, the monocarboxylic acid is preferably a compound having an aromatic ring or a decyl group in the molecule. In the above cellulose ester film, the aliphatic polyol is 2 to 20 valence, preferably 2 to 3 valence. # In the above cellulose ester film, the aliphatic polyol is preferably a carbon number of 4 or more. In the cellulose ester film, the weight average molecular weight of the cellulose ester is Mw, and the ratio of the weight average molecular weight to the number average molecular weight when the number average molecular weight is Μη: Mw/Mn is 1.0 to 5.0, preferably 1.7 to 3.0. The present invention is a cellulose ester film containing magnesium having a thickness of 20 to 60/m, which is characterized in that the outermost surface of the cellulose ester film is in an untreated state (reference state) after manufacture. When measuring the magnesium by the flight type secondary ion mass spectrometer (TOF-SIMS), the detection probability of the total composition of -11 - 8 (9) 1375832 magnesium is taken as A, and the temperature of the cellulose ester film is 23 °C. The equilibrium moisture content under the wetness degree of 5 5 % RH (reference state) is M, and the temperature is 40 °C and the humidity is 90% under the condition of calcium chloride __ cup sealing method. The moisture permeability (g/m2) of the cellulose ester film after the treatment is T, Αχ Μ is 1.0×xOO 3 to 3.OxlO-3 ΑχΤ is 6.5×10 -2 to 8.5×10 -1 (g/m 2 ). • The cellulose ester film of the present invention is obtained by specifically determining the amount of magnesium present on the outermost surface of the cellulose ester film, the water content of the film itself, and the physical properties related to moisture permeability. In the present invention, the polarizing plate, which is a liquid crystal display element, has high productivity (increased throughput), and can be improved for use in polarized light. The so-called roll quality of the 'cellulose ester film' of the protective film for a sheet can achieve high productivity (increased production) of the protective film for polarizing plates, and can suppress the generation of foreign matter and damage of the protective film for the polarizing plate. At the same time, it is possible to improve the water resistance such as moisture permeability, and to improve the wet heat durability of the polarizing plate and the stability of the polarizing film. The invention is specifically described below. The invention of the cellulose ester film of the present invention is a cellulose ester film containing magnesium having a thickness of 20 to 60/zm, which is characterized in that the outermost surface of the cellulose ester film is produced in an untreated state (reference state) after manufacture. When magnesium is measured by a flight type secondary ion mass spectrometer (TOF-SIMS), the detected probability of detecting magnesium as a whole component is taken as A, the temperature of the cellulose ester film is 23 ° C, and the humidity is 5 5 % RH ( The equilibrium moisture content under the reference state is (10) 1375832 Μ, the calcium chloride cup seal method is based on the temperature 4 (TC, humidity 90% RH conditions • 24 hours after the temperature and humidity treatment of the cellulose ester The moisture permeability of the film (g / m2) is T, ΑχΜ is 1.OxlO-4 〜3.0χ10_3 AxTg6.5xl0-2~8.5xl0_1 (g/m2). As the above-mentioned time-of-flight type secondary ion mass spectrometer ( T〇F-SIMS), for example, "φ TF S - 2 1 0 0" manufactured by Physical Electronics Co., Ltd., preferably measured by a method specified in the apparatus. Among the above cellulose ester films, a cellulose ester film The content of the magnesium compound is, as a weight ratio of the magnesium atom to the weight of the film It is preferably 50 ppm or less. This indicates that when the amount of metal ions which easily form impurities such as magnesium is reduced to a certain extent, it is possible to suppress deterioration of the flow state such as storage and transportation of the cellulose ester film (injury, foreign matter generation). Further, the parallel water content of the above cellulose ester film is the difference between the weight of the film at a temperature of 23 ° C and a humidity of 55% RH and the weight of the film after drying at 45 φ minutes at a temperature of i2 ° C. The water content was determined by the weight ratio of the film at a temperature of 23. (:, humidity of 55% RH. For the above cellulose ester film, the temperature of the cellulose ester film was 23 ° C, and the humidity was 5 5 % RH (reference state) The equilibrium moisture content under the film is preferably 1.0 to 3.0% by weight based on the total amount of the cellulose ester film. Thus, if the equilibrium moisture content of the cellulose ester film is less than 1.0% by weight, the product is produced. The adhesion due to charging is not preferable as a film property. Further, the moisture permeability is one of the important characteristics of the cellulose ester film, and is carried out according to the calcium chloride-cup sealing method specified in JIS Ζ 02 0 8 Determination, 1 m2 -13- (11) 1375832 Calculated by the amount of water (g) permeated in 24 hours. ^ The above cellulose ester film, in which the cellulose ester film is calcium chloride - • cup sealing method is the temperature of 40 ° C, humidity 9 0 Under the conditions of % R Η, the moisture permeability after conditioning for 24 hours is preferably 6 50~8 5 0 g/m2. The moisture permeability of the cellulose ester film is only within this range, and cellulose ester is used. The polarizing plate produced by the film can maintain the hygroscopicity and stability of the polarizer. The cellulose ester which is a main component of the cellulose ester film of the present invention, φ, the cellulose triacetate 'cellulose diacetic acid Ester, cellulose acetate butyrate, cellulose acetate propionate, and the like. The cellulose triacetate is particularly preferably a cellulose triacetate having a polymerization degree of from 25 to 400, and a combined amount of acetic acid of from 54 to 62.5%. It is preferred that the strength of the matrix in which the amount of acetic acid is 58 to 62.5% is relatively strong. The cellulose triacetate is used alone or in combination with cellulose triacetate synthesized from any cotton linters and cellulose triacetate synthesized from wood pulp. In the cellulose ester film of the present invention, the weight average molecular weight of the cellulose ester is Mw, and the ratio of the weight average molecular weight to the number average molecular weight when the number average molecular weight is Μη: Mw/Mn is 1.0 to 5.0. The ratio of the weight average molecular weight to the number average molecular weight: preferably Mw/Mn is 1.7 to 3.0. The average molecular weight of the cellulose triacetate can be measured by a gel permeation chromatography method to calculate a number average molecular weight (Mn) and a weight average molecular weight (Mw). The measurement conditions of the average molecular weight are as follows. The weight average molecular weight (Mw) and the average molecular weight (?η) of the cellulose peracetate of the gel permeation chromatography were measured using the following apparatus and materials to calculate the molecular weight distribution Mw/Mn. 5 (12) 1375832 Gel Permeation Chromatography Solvent (dissolved solution): Dichloroalkane column name: GPCk806 by Gyeonggi Electric Co., Ltd. - GPCk805-GPCk803 (3 pieces) Sample concentration: 0.1 (% by weight) Flow rate: 1 · 0 ( Ml / min) • Sample injection volume: 100 ( " L ) Standard sample: polystyrene (Mw: 5,000, 〇〇〇~6,700,000)
溫度:2 5 °C 檢測:RI ( refractive index 折射率) 其中,纖維素三乙酸酯的重量平均分子量(Mw)與 數平均分子量(Μη)之比(Mw/ Μη)若未達1.0時,薄 膜的割裂降度會下降,故不佳。又,上述比(Mw/ Μη ) 若超過5.0,薄膜之尺寸安定性會劣化故不佳。 • 本發明的纖維素酯薄膜係爲,含有脂肪族多元醇與1 種以上的單羧酸與多元醇酯所成之化合物,對於該化合物 的纖維素酯之含有量爲4.5〜12.5重量%。 本發明的纖維素酯薄膜中,單羧酸爲分子內具有芳香 族環或環烷基之化合物爲佳。 又,本發明的纖維酯薄膜中,脂肪族多元醇爲2〜20 '價。 其中,雖對於脂肪族多元醇酯所成化合物之功能並未 充分瞭解,但使用脂肪族多元醇酯所成化合物,可考慮爲 -15- (13) !375832 可達到減量過去的可塑劑之效果。 '其次,對於本發明所使用的脂肪族多元醇酯所成化合 _ 物作說明,脂肪族多元醇酯爲2價以上之脂肪族多元醇與 1種以上的單羧酸之酯類。 (脂肪族多元醇) 本發明所使用的脂肪族多元醇爲2價以上的醇類如下 邇| —般式(1 )所表示。 R, - ( OH ) η ··· ( 1 ) 唯式中,Ri表示η價的脂肪族有機基,η表示2以上 的正數,ΟΗ基表示醇性及/或酚性羥基。 其中,作爲η價的脂肪族有機基,可舉出伸烷基(例 如伸烷基、伸乙基、三伸甲基、四伸甲基等)、伸烯基( 例如伸乙烯基等)、伸炔基(例如伸乙炔基等)、環伸烷 基(例如1,4 一環己烷二基等)、鏈烷三基(例如1,2 # ,3 -丙烷三基等)。η價的脂肪族有機基爲含有具有取 代基(例如羥基、烷基、鹵原子等)。η較佳爲2〜20。 本發明的纖維素酯薄膜中,脂肪族多元醇爲具有碳數4以 上者爲佳。 作爲較佳的多元醇例子,例如可舉出核糖醇、阿糖醇 -、乙二醇、二乙二醇、三乙二醇、四乙二醇、1,2 —丙二 醇、1,3_丙二醇、二丙二醇、三丙二醇、1,2_ 丁二醇 、:I,3 — 丁 二醇、1,4 — 丁 二醇、1,2,4 — 丁 三醇、1, 5—戊二醇、1,6—己二醇、己三醇、半乳糖醇、甘露糖 -16- (14) 1375832 醇、3 —甲基戊烷一1,3’ 5 —三醇、四甲基乙二醇、山梨 •糖醇、三羥甲基丙烷、三羥甲基乙烷、木糖醇。特別以三 . 乙二醇、四乙二醇、二丙二醇、三丙二醇、山梨糖醇、三 羥甲基丙烷、木糖醇爲佳。 (單羧酸) 本發明中,作爲多元醇酯中的單羧酸,雖無特別限定 φ 但可使用公知的脂肪族單羧酸、脂環族單羧酸、芳香族單 羧酸等。其中使用脂環族單羧酸、芳香族單羧酸時可提高 透濕性、保留性故較佳。 作爲較佳的單羧酸例子,可舉出以下所示者,但本發 明並未限定於此。 作爲脂肪族單羧酸,較佳可使用具有碳數1〜32的直 鏈或側鏈之脂肪酸。以碳數1〜2 0者爲更佳,1〜1 〇者爲 特佳。含有乙酸時與纖維素酯之相溶性會增加故較佳,亦 φ 可使用乙酸與其他單羧酸混合者。 作爲較佳脂肪族單羧酸可舉出乙酸、丙酸、丁酸、戊 酸、己酸、庚酸、辛酸、壬酸、癸酸、2_乙基一己殘酸 、十一烷酸、十二烷酸、十三烷酸、十四烷酸、十五烷酸 、十六烷酸、十七烷酸、十八烷酸、十九烷酸、二十烷酸 、二十二烷酸 '二十四烷酸、二十六烷酸、二十七烷酸、 __ 二十八烷酸、三十烷酸、三十二烷酸等飽和脂肪酸、十一 碳烯酸、油酸、山梨酸、亞油、亞麻酸、花生浸烯酸等不 飽和脂肪酸等。這些可再具有取代基。 -17- (15) 1375832 作爲較佳的脂環族單羧酸的例子可舉出環戊烷羧酸、 環己烷羧酸、環辛烷羧酸、或這些衍生物。 作爲較佳的芳香族單羧酸的例子,可舉出安息香酸、 甲苯酸等安息香酸之苯環上導入烷基者,聯苯羧酸、萘酸 、萘滿羧酸等苯環上具有2個以上的芳香族單羧酸、或其 衍生物。特別以安息香酸爲佳。 n (多元醇酯) 本發明所使用的多元醇酯之分子量雖無特別限定,但 以300〜1500爲佳,350〜750爲更佳。保留性的觀點來 看越大越好,由透濕性、與纖維素酯之相溶性觀點來看越 小越好。 本發明中,多元醇酯中羧酸可爲1種類或混合2種類 以上。又,多元醇中的OH基可全經酯化,留下一部份的 OH基。較佳爲分子內可具有3個以上的芳香環或環烷基 • 爲佳。 本發明所使用的多元醇酯之例子如下所示。 (16) 1375832 〔化i〕 C 羼 H9_C-Q—(CH^- 〇—(¢^2)2- 〇~ (CHjJj -Ο- C— C4H9o oTemperature: 2 5 ° C Detection: RI (refractive index refractive index) wherein, the ratio of the weight average molecular weight (Mw) of the cellulose triacetate to the number average molecular weight (?η) (Mw / Μη) is less than 1.0, The splitting of the film will decrease, which is not good. Further, when the ratio (Mw/Μη) exceeds 5.0, the dimensional stability of the film is deteriorated, which is not preferable. The cellulose ester film of the present invention is a compound comprising an aliphatic polyol and one or more monocarboxylic acids and a polyol ester, and the cellulose ester content of the compound is 4.5 to 12.5% by weight. In the cellulose ester film of the present invention, the monocarboxylic acid is preferably a compound having an aromatic ring or a cycloalkyl group in the molecule. Further, in the fibrous ester film of the present invention, the aliphatic polyol is 2 to 20 Å. Among them, although the function of the compound formed by the aliphatic polyol ester is not fully understood, the compound formed by using the aliphatic polyol ester can be considered to be -15-(13)!375832, which can reduce the effect of the past plasticizer. . Next, the aliphatic polyol ester used in the present invention will be described as an ester of an aliphatic polyhydric alcohol having two or more valences and one or more monocarboxylic acids. (Aliphatic Polyol) The aliphatic polyhydric alcohol used in the present invention is a divalent or higher alcohol as shown in the following formula (1). R, - ( OH ) η · (1) In the formula, Ri represents an η-valent aliphatic organic group, η represents a positive number of 2 or more, and fluorenyl represents an alcoholic and/or phenolic hydroxyl group. In addition, examples of the η-valent aliphatic organic group include an alkylene group (for example, an alkyl group, an ethyl group, a trimethyl group, a tetramethyl group, etc.), an alkenyl group (for example, a vinyl group), An alkynyl group (e.g., an ethynyl group, etc.), a cycloalkyl group (e.g., a 1,4-cyclohexanediyl group, etc.), an alkanetriyl group (e.g., 1,2 #, 3-propanetriyl, etc.). The η-valent aliphatic organic group contains a substituent (e.g., a hydroxyl group, an alkyl group, a halogen atom, etc.). η is preferably from 2 to 20. In the cellulose ester film of the present invention, the aliphatic polyol is preferably a carbon number of 4 or more. Examples of preferred polyhydric alcohols include ribitol, arabitol-, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-propylene glycol, and 1,3-propanediol. , dipropylene glycol, tripropylene glycol, 1,2-butanediol, :I,3-butanediol, 1,4-butanediol, 1,2,4-butanetriol, 1,5-pentanediol, 1 ,6-hexanediol, hexanetriol, galactitol, mannose-16- (14) 1375832 alcohol, 3-methylpentane-1,3' 5-triol, tetramethyl glycol, sorbus • Sugar alcohol, trimethylolpropane, trimethylolethane, xylitol. In particular, ethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, sorbitol, trimethylolpropane, and xylitol are preferred. (monocarboxylic acid) In the present invention, the monocarboxylic acid in the polyol ester is not particularly limited to φ, but a known aliphatic monocarboxylic acid, alicyclic monocarboxylic acid, aromatic monocarboxylic acid or the like can be used. Among them, an alicyclic monocarboxylic acid or an aromatic monocarboxylic acid is preferred because it improves moisture permeability and retention. The preferred examples of the monocarboxylic acid include the following, but the present invention is not limited thereto. As the aliphatic monocarboxylic acid, a fatty acid having a linear or side chain having 1 to 32 carbon atoms is preferably used. It is more preferable to use carbon number 1 to 2 0, and 1 to 1 is particularly preferable. It is preferred that the compatibility with cellulose ester is increased when acetic acid is contained, and that acetic acid may be mixed with other monocarboxylic acids. Preferred examples of the aliphatic monocarboxylic acid include acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, heptanoic acid, caprylic acid, capric acid, capric acid, 2-ethylhexanoic acid, undecanoic acid, and ten. Dialkyl acid, tridecanoic acid, myristic acid, pentadecanoic acid, palmitic acid, heptadecanoic acid, octadecanoic acid, nonadecanoic acid, eicosanoic acid, behenic acid Saturated fatty acids such as tetradecanoic acid, hexadecanoic acid, heptacosanoic acid, __octadecanoic acid, triacontanic acid, and tridecanoic acid, undecylenic acid, oleic acid, sorbic acid Unsaturated fatty acids such as linoleic oil, linolenic acid, and peanut diced acid. These may have further substituents. -17-(15) 1375832 Examples of preferred alicyclic monocarboxylic acids include cyclopentanecarboxylic acid, cyclohexanecarboxylic acid, cyclooctanecarboxylic acid, or these derivatives. Examples of preferred aromatic monocarboxylic acids include those in which a phenyl ring of benzoic acid such as benzoic acid or toluic acid is introduced into a benzene ring, and a benzene ring such as a biphenylcarboxylic acid, a naphthoic acid or a naphthyl carboxylic acid has 2 More than one aromatic monocarboxylic acid, or a derivative thereof. Especially benzoic acid is preferred. n (Polyol ester) The molecular weight of the polyol ester used in the present invention is not particularly limited, but is preferably 300 to 1,500, more preferably 350 to 750. The larger the retention point of view, the better, from the viewpoint of moisture permeability and compatibility with cellulose esters. In the present invention, the carboxylic acid in the polyol ester may be one type or two or more types. Further, the OH group in the polyol may be all esterified to leave a part of the OH group. It is preferred to have three or more aromatic rings or cycloalkyl groups in the molecule. Examples of the polyol ester used in the present invention are shown below. (16) 1375832 〔化i〕 C 羼 H9_C-Q—(CH^- 〇—(¢^2)2- 〇~ (CHjJj -Ο- C—C4H9o o
Q- /^~C-〇-(CH2)2-〇-(CH^2-〇-(CH^2-〇**C-(^ '~f 〇 O '—"f〇-『。七〜,2 -。)^O5 C4H9-C-0-^CH2-CH2-0^-C-C4H9 o 0 6 CaHiy-C-O-^CHi-CHj-O^-C-CflHtTo o Q-C-O-fcHrCH.-O^C-Q 3 4 7 8 〇Ή—)r|-〇 9 c,h9-c-o-^· ch2ch2ch2- 0 )7- C-C4H9o 0 10 ^Η17-0-〇4-0Η20Η20Η2-Ο^ς-〇-0βΗ17 O 〇 11 ^^-j-〇+CH2CH2CH2-〇h-^^ 12 /~V-?-〇4ch2?h-*〇W-p"^~^Q- /^~C-〇-(CH2)2-〇-(CH^2-〇-(CH^2-〇**C-(^ '~f 〇O '-"f〇-『. ~,2 -.)^O5 C4H9-C-0-^CH2-CH2-0^-C-C4H9 o 0 6 CaHiy-CO-^CHi-CHj-O^-C-CflHtTo o QCO-fcHrCH.-O ^CQ 3 4 7 8 〇Ή—)r|-〇9 c,h9-co-^· ch2ch2ch2- 0 )7- C-C4H9o 0 10 ^Η17-0-〇4-0Η20Η20Η2-Ο^ς-〇- 0βΗ17 O 〇11 ^^-j-〇+CH2CH2CH2-〇h-^^ 12 /~V-?-〇4ch2?h-*〇W-p"^~^
\=J 13 〇 C4H9-C-0 11o ch3\=J 13 〇 C4H9-C-0 11o ch3
/3S W C-C4H9 IIo/3S W C-C4H9 IIo
14 CaH17-C-0-^CH2CH-0^-C-C,HlT 0 ch3 3 0 15 cH^™°)rf-〇 ⑤ 137583214 CaH17-C-0-^CH2CH-0^-C-C,HlT 0 ch3 3 0 15 cH^TM°)rf-〇 5 1375832
CH3CH2-C-CH2-〇-C-CeH17 o I 〇 CH»~ 0_C—C«Hi7 II o 20 CHi-O- CH3CHa-C-CH2-0-C-CHs I 〇 ch2-o-c-ch3CH3CH2-C-CH2-〇-C-CeH17 o I 〇 CH»~ 0_C—C«Hi7 II o 20 CHi-O- CH3CHa-C-CH2-0-C-CHs I 〇 ch2-o-c-ch3
II oII o
-20- 25 (18) 1375832 〔化3〕 24-20- 25 (18) 1375832 〔化3〕 24
ό ό I I ch2—ch-ch-ch-ch2 〇=c o=c PP o=c o=cό ό ?„2-έΗ.?Η-έΗ-?Η2 o o 0 c=o c=o c=o 0 1 c=oό ό II ch2—ch-ch-ch-ch2 〇=co=c PP o=co=cό ό ?„2-έΗ.?Η-έΗ-?Η2 oo 0 c=oc=oc=o 0 1 c= o
0 I o c=o c=o 26 ό ό ό ό ό ό27 9 φρ ch3 ch3 〇=c o=c I » 0 〇 ch2-ch-ch-ch-ch2 o 0 ? c=o c=o o=c 〇=c 0 o CH2-CH2-C-CHa—CH2 ch3 28 o=c I o o=c o=c o o 29 CHa-CHi-C-CHj—CH2 CH, 0 I c=o ό -21 - (19)13758320 I oc=oc=o 26 ό ό ό ό ό ό27 9 φρ ch3 ch3 〇=co=c I » 0 〇ch2-ch-ch-ch-ch2 o 0 ? c=oc=oo=c 〇=c 0 o CH2-CH2-C-CHa-CH2 ch3 28 o=c I oo=co=coo 29 CHa-CHi-C-CHj-CH2 CH, 0 I c=o ό -21 - (19)1375832
/~^C-〇^CH2-CH2-CH2-〇^〇~C-/~\ — Ο 0/~^C-〇^CH2-CH2-CH2-〇^〇~C-/~\ — Ο 0
c=o ό -22- (20) 1375832 上述多元醇酯中,可舉出三羥甲基丙烷三苯甲酸酯( . TMPTB )、三羥甲基丙烷三乙酸酯、三羥甲基丙烷三丙酸 - 酯、二丙二醇二苯甲酸酯、三丙二醇二甲酸酯、1,3—二 丁二醇二苯甲酸酯、四乙二醇二苯甲酸酯、三羥甲基丙烷 與乙酸及安息香酸之混合酯、三羥甲基丙烷與環己烷羧酸 之酯、三羥甲基丙烷與乙酸及環己烷羧酸之混合酯' 3 — 甲基戊院一 1,3’ 5_三醇與環己院殘酸之醋、3 —甲基戊 Φ 烷-1,3’ 5 -三醇與安息香酸之酯、木糖醇與安息香酸 之酯、木糖醇與環己烷羧酸之酯爲佳。 且,多元醇酯的使用量爲對於纖維素酯而言爲4.5〜 12.5重量%爲佳,較佳爲6〜12重量%,特佳爲7〜11重 量%。 本發明中,作爲上述的纖維素酯的溶劑,例如甲醇、 乙醇、正丙醇、異丙醇、正丁醇等低級醇類、環己烷、二 噚烷類、二氯甲烷之低級脂肪族氯化烴類等。 作爲溶劑比率,例如70〜95重量%的二氯甲烷,其 他溶劑爲5〜30重量%爲佳。又,纖維素酯的濃度爲1〇 〜5 0重量%爲佳。添加溶劑的加溫溫度爲,使用溶劑的 沸點以上且該溶液未沸騰之範圍的溫度爲佳,例如設定爲 6〇°C以上,80〜1 10°C的範圍爲佳。又,壓力設定爲所定 溫度下溶劑不會沸騰之程度。 溶解後邊冷卻邊由容器取出,或由容器以幫浦等拔出 再以熱交換器等進行冷卻,將此提供於製膜上。 本發明的纖維素酯薄膜除含有纖維素酯與溶劑、及上 -23- ⑤ (21) I375832 述多元醇酯所成化合物以外,亦含有紫外線吸收劑等添加 ' 劑。 '纖維素酯與溶劑的其他必要之可塑劑、紫外光吸收劑 等添加劑可預先與溶劑混合後,經溶解或分散後投入纖維 素酯溶解前的溶劑,或投入纖維素酯溶解後的膠漿中亦可 〇 作爲本發明所使用的可塑劑雖無特別限定,但磷酸酯 % 系中可單獨或並用三苯基磷酸酯(TPP )、聯苯二苯磷酸 酯(BDP)、三甲酚磷酸酯、甲酚二苯基磷酸酯、辛基二 苯基磷酸酯、三辛基磷酸酯、三丁基磷酸酯等、酞酸酯系 中,可使用二乙基酞酸酯、二甲氧基乙基酞酸酯、二甲基 酖酸酯、二辛基酞酸酯、二丁基酞酸酯 '二—2—乙基己 基酞酸酯、丁基酞醯丁基乙醇酸酯、乙基酞醯基乙基乙醇 酸酯(EPEG )、甲基酞醯基乙基乙醇酸酯、丁基酞醯基 丁基乙醇酸酯等爲佳。若必要上述的可塑劑可並用2種以 # 上使用。藉由含有這些可塑劑,可得到優良的尺寸安定性 、耐水性之薄膜,故特佳。 本發明中,因特定吸水率及水分率之範圍,作爲較佳 的可塑劑添加量爲,對於纖維素酯的重量%爲12重量% 以下。可塑劑可並用2種以上使用,這些可塑劑的合計量 僅爲12重量%以下即可。這些可塑劑可單獨或2種以上 合倂使用。 又,本發明中上述多元醇酯爲具有可塑劑功能,可同 時使用如此多元醇酯與過去可塑劑。此時,多元醇酯如上 -24- (22) 1375832 述,可使用對纖維素酯而言爲4.5〜12.5重量%之範圍, 多元醇酯與可塑劑之總量對於纖維素酯而言爲】2·5重量 %以下爲佳。又此時可塑劑的使用量對於纖維素酯而言爲 8.0重量%以下爲佳。其中多元醇酯的使用量對纖維素酯 而言爲7重量%以上爲佳,且可塑劑的使用量對纖維素酯 而言爲5.5重量%爲佳,其理由爲因使用多元醇酯,可減 低過去可塑劑的使用量,可表現本發明的效果。 本發明的纖維素酯薄膜中添加紫外線吸收劑爲佳,作 爲紫外線吸收劑,由液晶的劣化防止觀點來看波長3 70 nm以下的紫外光吸收能優良,且由良好液晶顯示性的觀 點來看,使用波長400 nm以上的可見光吸收極少者爲佳 作爲一般所使用者,例如可舉出羥基二苯甲酮系化合 物、苯並三唑系化合物、水楊酸酯系化合物、二苯甲酮系 化合物、氰基丙烯酸酯系化合物、鎳錯合鹽系化合物等, φ 但未僅限定於此。 又,以提高本發明纖維素酯薄膜的滑性,捲取後的阻 礙防止等之目的下,作爲所要添加的消光劑之微粒子,可 添加於主要膠漿中,但由生產性的觀點來看添加於添加液 中較佳。添加於添加液中,含於薄膜。又,雖可含於主要 膠漿,但亦可使用作爲微粒子之任意物質。 作爲使用於本發明的微粒子之無機化合物例子,可舉 出二氧化矽、二氧化鈦、氧化鋁、氧化锆、碳酸鈣、滑石 、黏土、燒烤陶瓷、燒烤矽酸鈣、水合矽酸鈣、矽酸鋁、 ⑧ (23) 1375832 矽酸鎂及磷酸鈣。氧化锆的微粒子例如可使用商 • AerosilR976及R811(以上由日本Aerosil股份有 .製作)之商品,其中微粒子爲含有矽者因濁度較爲 佳,特別以二氧化矽爲佳。作爲這些例子可使用商 AerosilR972、R972V、R974、R812、200、200V、 R202、0X50、TT600(以上由日本Aero sil股份有 製作)之商品。且二氧化矽微粒子的1次平均粒 φ 20 nm以下,且外觀比重爲70 g/ L以上之二氧化 子爲佳。作爲滿足這些的二氧化矽之微粒子, Aerosil200V、AerosilR972V,其具有可保持較低 度下提高摩擦係數之效果,故特佳。 本發明中對於上述微粒子爲纖維素酯而言,添 〜0.4重量%而使用,較佳爲0.05〜0.3重量%, 0.05〜0.2重量%。 本發明中,溶解纖維素酯所得之膠漿流延(澆 # )於支持體後,加熱使一部份溶劑除去(支持體上 驟)後,由支持體剝離,乾燥經剝離的薄膜得到纖 〇 澆注步驟中的支持體可使用帶狀或轉筒狀的經 鏡面處理之支持體。澆注步驟的支持體之溫度可爲 度範圍〇°c至溶劑的沸點以下之溫度下進行澆注, 〜30°c之支持體上流延因可凝膠化膠漿而可提高剝 時間而較佳。以5〜1 5 °C的支持體上進行流延爲更 支持體上乾燥步驟中流延膠漿,一旦凝膠化後 品名爲 限公司 低故較 品名爲 3 00、 限公司 子徑爲 係微粒 例如有 薄膜濁 加 0.04 更佳爲 注步驟 乾燥步 維素酯 不鏽鋼 一般溫 但於5 離極限 圭。 由流延 -26- (24) 1375832 至剝離之時間作爲100%時,由流延至30%以內將膠漿溫 •度設定爲4°C〜70。(:,可促進溶劑蒸發,可快速地由支持 -體上剝離’且可增加剝離強度故較佳。3 〇 %以內將膠漿溫 度設定爲55°C〜70°C時較佳。將該溫度維持於20%以上 爲佳’ 40%以上爲更佳。 支持體上的乾燥因可將60%〜150%的殘留溶劑量由 支持體剝離’可使由支持體的剝離強度便小故較佳,80〜 φ 120%爲較佳。剝離時的膠漿溫度設定爲or〜3〇 r時可 提高剝離時的基質強度,防止剝離時的基質斷裂故較佳, 以5〜20°C爲更佳。 薄膜乾燥步驟中再乾燥由支持體剝離的薄膜,將使殘 留溶劑量變爲3重量%以下,較佳爲1重量%以下,更佳 爲0.5重量%以下,得到尺寸安定性良好的薄膜故較佳。 薄膜乾燥步驟爲一般採取滾筒懸垂方式、針板式定型機方 式、夾子定型機方式搬運薄膜下乾燥之方式。作爲液晶顯 # 示用元件’以定型機方式保持幅度下進行乾燥可提高尺寸 安定性故較佳。 乾燥薄膜的方法雖無特別限定,一般可使用熱風、紅 外線、加熱轉筒、微波爐等進行。由簡便的觀點來看以熱 風進行爲佳。乾燥溫度爲4〇t〜150°C之範圍下分爲3〜5 階段溫度,階段式提高溫度爲佳。8(TC〜140 °C的範圍下 進行時尺寸安定性良好故佳。由這些流延至後乾燥之步驟 可於空氣環境下,亦可於氮氣等惰性氣體環境下亦可。 與本發明的纖維素酯薄膜之製造相關的捲取機可使用 -27- ⑤ (25) 1375832 一般使用者,或使用定拉力法、定轉矩法、錐形拉力法、 _ 內部應力一定的程序拉力控制法等捲取方法進行捲取。 •本發明的纖維素酯薄膜之厚度雖無特別限定,但使用 於LCD之液晶顯示元件即使用於偏光板用之保護薄膜時 ’以20〜60μηι爲佳’其中厚度爲30〜50//m之纖維素 酯薄膜較佳。其理由爲厚度50/zm以下的纖維素酯薄膜 爲’例如使用於偏光板用保護薄膜時,對於高品質被要求 φ 嚴謹性能。 【實施方式】 實施例 以下,藉由實施例對本發明作具體說明,但本發明並 未限定於此。 實施例1 φ (膠漿液的調製) 將纖維素三乙酸酯之膠漿液如下述調製出。 纖維素三乙酸酯(TAC) : l〇〇kg TINUVIN 326 (千葉特殊化學公司製作):〇.3kg TINUVIN 171 (千葉特殊化學公司製作):〇.5kg TINUVIN 109 (千葉特殊化學公司製作):〇.5kg 三羥甲基丙烷三苯甲酸酯(TMPTB) : 13kg 乙基酞醯基乙基乙醇酸酯(EPEG) : 9.7kg Aerosil 200V (日本 Aerosil 公司製作):0.09 kg -28- ⑤ (26) 1375832 二氯甲烷:320 kg • 乙醇:20kg •將這些原料各自投入密閉容器中,加壓下保溫、攪拌 於80 °C中使其完全溶解。 (薄膜式料的製造) 過濾上述膠漿液後,使用未圖示的帶流延裝置,膠漿 • 溫度33 °C下藉由流延嘴,流延於不鏽鋼製無端帶所成支 持體上。將支持體上保持60秒後由支持上剝離,經多數 滾筒邊搬運邊乾燥。此時,使用夾子定型機,將薄膜往橫 方向延伸至1.07倍下進行乾燥。乾燥後捲取成滾筒狀, 得到膜厚40#m的纖維素三乙酸酯(TAC)薄膜。 繼續,所得纖維素三乙酸酯薄膜,製造後未處理狀態 (基準狀態)下,纖維素三乙酸酯薄膜之最表面以飛行型 2次離子質量分析裝置(T OF - SIMS )測定鎂時,所檢測 • 出的對全成分之鎂的檢測機率,所得結果如下述表1所示 〇 於是該鎂的檢測機率作爲A,該纖維素乙酸酯薄膜的 溫度2 3 °C、濕度5 5 % RH (基準狀態)下的平衡含水率作 爲M’氯化鈣-杯封法爲準之溫度40°C、濕度90% RH條 件下放置24小時的調溫調濕處理後之纖維素乙酸酯薄膜 的透濕度(g/ m2 )作爲T時,算出ΑχΜ之値及ΑχΤ之 値,所得結果如下述表1所示。 -29- ⑤. (27) 1375832 實施例2〜4 - 與上述實施例1的情況相同,製造纖維素三乙酸酯( _ TAC)薄膜,但多元醇酯之三羥甲基丙烷三羥甲基丙烷三 苯甲酸酯(TMPTB)與可塑劑之乙基酞醯基乙基乙醇酸酯 (EPEG)、或可塑劑之乙基酞醯基乙基乙醇酸酯(£1>£(3 )與三苯基磷酸酯(TPP )各以如表1所示量添加量,纖 維素二乙酸醋中鎂的檢測機率(%):A爲如表1所示, φ 以外爲與實施例1的情況下得到纖維素三乙酸酯薄膜。 於下述表1中表示各實施例的多元醇酯與可塑劑的含 有量。且’其中多元醇酯、或多元醇酯與可塑劑的含有量 爲對纖維素三乙酸酯(TAC )的重量%。 於是各實施例中的纖維素三乙酸酯薄膜之鎂的檢測機 率作爲A,該纖維素乙酸酯薄膜的溫度23 T:、濕度55% RH (基準狀態)下的平衡含水率作爲Μ,氯化鈣-杯封 法爲準之溫度40°C、濕度90% RH條件下放置24小時的 • 調溫調濕處理後之纖維素乙酸酯薄膜的透濕度(g/ m2 ) 作爲T時,算出ΑχΜ之値及ΑχΤ之値,所得結果如下述 表1所示。 比較例1〜4 作爲比較,.所使用的多元醇酯與可塑劑的種類及含有 量如下述表1所示’纖維素三乙酸酯薄膜之鎂的檢測機率 作爲A,該纖維素乙酸酯薄膜的溫度23 °C、濕度55% RH (基準狀態)下的平衡含水率作爲Μ ’氯化鈣-杯封法爲 ⑤ (28) (28)1375832 準之溫度40t、濕度90% RH條件下放置24小時的調溫 調濕處理後之纖維素乙酸酯薄膜的透濕度(g/m2)作爲 T時,算出ΑχΜ之値及ΑχΤ之値,所得結果如下述表1 所示。c=o ό -22- (20) 1375832 Among the above polyol esters, trimethylolpropane tribenzoate (TMPTB), trimethylolpropane triacetate, trimethylolpropane Tripropionic acid-ester, dipropylene glycol dibenzoate, tripropylene glycol dicarboxylate, 1,3-butanediol dibenzoate, tetraethylene glycol dibenzoate, trimethylolpropane Mixed ester with acetic acid and benzoic acid, ester of trimethylolpropane with cyclohexanecarboxylic acid, mixed ester of trimethylolpropane with acetic acid and cyclohexanecarboxylic acid '3 - methylpenterine-1,3 '5_Triol and Cyclohexanol Residual Acid Vinegar, 3-Methylpentaphthyl-1,3' 5-triol and benzoic acid ester, xylitol and benzoic acid ester, xylitol and ring An ester of hexanecarboxylic acid is preferred. Further, the amount of the polyol ester used is preferably from 4.5 to 12.5 % by weight, preferably from 6 to 12% by weight, particularly preferably from 7 to 11% by weight, based on the cellulose ester. In the present invention, as the solvent of the above cellulose ester, for example, lower alcohol such as methanol, ethanol, n-propanol, isopropanol or n-butanol, cyclohexane, dioxane or lower aliphatic of dichloromethane Chlorinated hydrocarbons, etc. As the solvent ratio, for example, 70 to 95% by weight of methylene chloride is preferable, and the other solvent is preferably 5 to 30% by weight. Further, the concentration of the cellulose ester is preferably from 1 〜 to 50% by weight. The heating temperature of the solvent to be added is preferably a temperature in which the boiling point of the solvent is not more than the boiling point of the solvent, and is preferably in the range of 6 ° C or higher and 80 to 10 10 ° C. Also, the pressure is set to such an extent that the solvent does not boil at a given temperature. After it is dissolved, it is taken out from the container by cooling, or it is pulled out by a container or the like, and then cooled by a heat exchanger or the like, and this is supplied to the film. The cellulose ester film of the present invention contains a cellulose ester and a solvent, and a compound of the above-mentioned -23-5 (21) I375832 polyol ester, and also contains an additive such as an ultraviolet absorber. 'Additional additives such as cellulose ester and solvent, additives such as ultraviolet light absorbers, etc., may be mixed with a solvent in advance, dissolved or dispersed, and then added to the solvent before dissolution of the cellulose ester, or the glue after the cellulose ester is dissolved. The plasticizer used in the present invention is not particularly limited, but the phosphoric acid ester may be used alone or in combination with triphenyl phosphate (TPP), biphenyl diphenyl phosphate (BDP), or cresol phosphate. , cresol diphenyl phosphate, octyl diphenyl phosphate, trioctyl phosphate, tributyl phosphate, etc., in the phthalate type, diethyl phthalate, dimethoxy B can be used. Base phthalate, dimethyl phthalate, dioctyl phthalate, dibutyl phthalate 'di-2-ethylhexyl phthalate, butyl butyl butyl glycolate, ethyl hydrazine Mercaptoethyl glycolate (EPEG), methylmercaptoethyl glycolate, butyl decyl butyl glycolate, etc. are preferred. If necessary, the above plasticizers can be used in combination with two types of #. By containing these plasticizers, it is possible to obtain an excellent dimensional stability and water resistance film. In the present invention, the amount of the plasticizer to be added is preferably a weight percent of the cellulose ester of 12% by weight or less, based on the specific water absorption ratio and the water content. Two or more types of plasticizers may be used in combination, and the total amount of these plasticizers may be 12% by weight or less. These plasticizers may be used alone or in combination of two or more. Further, in the present invention, the above polyol ester has a plasticizer function, and such a polyol ester and a conventional plasticizer can be used at the same time. In this case, the polyol ester is as described above in the above -24-(22) 1375832, and it can be used in the range of 4.5 to 12.5% by weight of the cellulose ester, and the total amount of the polyol ester and the plasticizer is for the cellulose ester. 2.5% by weight or less is preferred. Further, the amount of the plasticizer to be used at this time is preferably 8.0% by weight or less based on the cellulose ester. The amount of the polyol ester used is preferably 7% by weight or more based on the cellulose ester, and the amount of the plasticizer used is preferably 5.5% by weight based on the cellulose ester, which is because the polyol ester is used. The effect of the present invention can be exhibited by reducing the amount of plasticizer used in the past. It is preferable to add an ultraviolet absorber to the cellulose ester film of the present invention, and it is excellent in ultraviolet light absorption of a wavelength of 3 70 nm or less from the viewpoint of preventing deterioration of liquid crystal as an ultraviolet absorber, and from the viewpoint of good liquid crystal display properties. It is preferable that the visible light having a wavelength of 400 nm or more is used as a general user, and examples thereof include a hydroxybenzophenone compound, a benzotriazole compound, a salicylate compound, and a benzophenone system. A compound, a cyanoacrylate compound, a nickel-substituted salt compound, or the like, φ is not limited thereto. Further, in order to improve the smoothness of the cellulose ester film of the present invention and prevent the hindrance after the winding, the fine particles as the matting agent to be added may be added to the main dope, but from the viewpoint of productivity It is preferably added to the addition liquid. It is added to the addition liquid and is contained in the film. Further, although it may be contained in the main glue, any substance as fine particles may be used. Examples of the inorganic compound used in the microparticles of the present invention include ceria, titania, alumina, zirconia, calcium carbonate, talc, clay, barbecue ceramics, barbecued calcium citrate, calcium citrate hydrate, and aluminum citrate. , 8 (23) 1375832 Magnesium citrate and calcium phosphate. As the fine particles of zirconia, for example, those of Aerosil R976 and R811 (produced by Japan Aerosil Co., Ltd.) can be used, and those containing fine particles are preferred because of turbidity, and particularly preferably cerium oxide. As these examples, commercial products such as Aerosil R972, R972V, R974, R812, 200, 200V, R202, 0X50, and TT600 (the above are manufactured by Japan Aero Sil Co., Ltd.) can be used. Further, it is preferable that the cerium oxide microparticles have a primary average particle diameter of φ 20 nm or less and an apparent specific gravity of 70 g/L or more. As the fine particles satisfying these cerium oxides, Aerosil 200V and Aerosil R972V are particularly preferable because they have an effect of lowering the friction coefficient at a lower temperature. In the present invention, the fine particles are cellulose esters, and are used in an amount of 0.4% by weight or less, preferably 0.05 to 0.3% by weight, and 0.05 to 0.2% by weight. In the present invention, after the cement obtained by dissolving the cellulose ester is cast (cast #) on the support, heating is performed to remove a part of the solvent (the support is applied), the support is peeled off, and the peeled film is dried to obtain a fiber. The support in the pour casting step may use a mirror-shaped or cylindrical mirror-finished support. The temperature of the support in the casting step can be cast at a temperature ranging from 〇 °c to the boiling point of the solvent, and the casting on the support of -30 ° C is preferred because the gelizable paste can be used to increase the stripping time. The casting is carried out on a support of 5 to 15 ° C to cast the dope in the drying step of the support. Once the gelation is carried out, the product name is limited to 300, and the company diameter is the particle. For example, there is a film turbidity plus 0.04. It is better to note that the step-drying of the v-sodium ester stainless steel is generally mild but at 5 minutes. When the time from casting -26-(24) 1375832 to peeling is 100%, the temperature of the glue is set to 4 ° C to 70 by casting to 30% or less. (: It can promote evaporation of the solvent, can be quickly peeled off from the support - and can increase the peel strength, and is preferable. It is preferable to set the temperature of the paste to 55 ° C to 70 ° C within 3 %. It is better to maintain the temperature at 20% or more, and more preferably 40% or more. The drying factor on the support can remove 60% to 150% of the residual solvent from the support, so that the peel strength of the support is small. Preferably, 80 to φ 120% is preferable. When the temperature of the glue at the time of peeling is set to or 3 〇r, the strength of the substrate at the time of peeling can be improved, and the matrix breakage at the time of peeling can be prevented, so that it is preferably 5 to 20 ° C. Further, in the film drying step, the film which is peeled off from the support is dried, and the amount of the residual solvent is 3% by weight or less, preferably 1% by weight or less, more preferably 0.5% by weight or less, and a film having good dimensional stability is obtained. Therefore, the film drying step is generally carried out by means of a drum suspension method, a needle plate type setting machine, and a clip setting machine to transport the film under the film. As a liquid crystal display element, the drying element can be improved by the setting machine while maintaining the amplitude. Dimensional stability The method of drying the film is not particularly limited, and it can be generally carried out using hot air, infrared rays, a heating drum, a microwave oven, etc. From the viewpoint of convenience, it is preferably carried out by hot air. The drying temperature is in the range of 4 〇 t to 150 ° C. It is divided into 3~5 stage temperature, and the stage type raises the temperature better. 8 (The stability of the size is good when it is carried out in the range of TC~140 °C. The steps from the casting to the post-drying can be performed in the air environment, or It can also be used in an inert gas atmosphere such as nitrogen. The coiler associated with the manufacture of the cellulose ester film of the present invention can be used by a general user of -27-5 (25) 1375832, or by a fixed tensile method, a constant torque method, The coiling method of the conical tension method, the _ internal stress constant program tension control method, etc. is performed. The thickness of the cellulose ester film of the present invention is not particularly limited, but the liquid crystal display element used for the LCD is used for a polarizing plate. When the protective film is used, it is preferable that a cellulose ester film having a thickness of 30 to 50/m is preferable, and the cellulose ester film having a thickness of 50/zm or less is used for, for example, a polarizing plate. use In the case of protecting the film, φ strict performance is required for high quality. [Embodiment] Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited thereto. Example 1 φ (modulation of cement) The cellulose triacetate cement slurry was prepared as follows. Cellulose triacetate (TAC): l〇〇kg TINUVIN 326 (manufactured by Chiba Specialty Chemical Co., Ltd.): 〇.3kg TINUVIN 171 (made by Chiba Special Chemical Co., Ltd.) ): 〇.5kg TINUVIN 109 (manufactured by Chiba Specialty Chemical Co., Ltd.): 5.5kg Trimethylolpropane tribenzoate (TMPTB) : 13kg Ethyl decyl ethyl glycolate (EPEG) : 9.7kg Aerosil 200V (manufactured by Aerosil, Japan): 0.09 kg -28- 5 (26) 1375832 Dichloromethane: 320 kg • Ethanol: 20 kg • Each of these materials is placed in a closed container, kept under pressure and stirred at 80 °C. It is completely dissolved. (Manufacturing of a film material) After filtering the above-mentioned dope, a tape casting device (not shown) was used, and the glue was cast at a temperature of 33 ° C by a casting nozzle and cast on a support made of a stainless steel endless belt. The support was held for 60 seconds and then peeled off from the support and dried while being conveyed by a plurality of rollers. At this time, the film was dried by stretching the film to 1.07 times in the transverse direction using a clip setting machine. After drying, it was taken up in a roll shape to obtain a cellulose triacetate (TAC) film having a film thickness of 40 #m. Continuing, the obtained cellulose triacetate film was subjected to an untreated state (reference state) after manufacture, and the outermost surface of the cellulose triacetate film was measured by a flight type secondary ion mass spectrometer (T OF - SIMS). The detection probability of the total component magnesium is as follows. The results obtained are shown in Table 1 below. The detection probability of the magnesium is as A, the temperature of the cellulose acetate film is 2 3 ° C, and the humidity is 5 5 . The equilibrium moisture content under % RH (reference state) is the temperature of 40 ° C and the humidity of 90% under the condition of M' calcium chloride-cup sealing method. The cellulose acetate after conditioning for 24 hours under the condition of RH When the moisture permeability (g/m2) of the ester film was taken as T, the enthalpy of enthalpy and enthalpy were calculated, and the results are shown in Table 1 below. -29- 5. (27) 1375832 Examples 2 to 4 - As in the case of Example 1 above, a cellulose triacetate ( _ TAC) film was produced, but a polyol ester of trimethylolpropane trishydroxyl Ethylmercaptoethyl glycolate (TMPB) with plasticizer ethyl decyl ethyl glycolate (EPEG), or plasticizer ethyl decyl ethyl glycolate (£1 > £(3) And triphenyl phosphate (TPP) are each added in an amount as shown in Table 1, and the detection probability (%) of magnesium in cellulose diacetate: A is as shown in Table 1, and other than φ is the same as in Example 1. A cellulose triacetate film was obtained in the case. The contents of the polyol ester and the plasticizer of each example are shown in Table 1 below, and 'the content of the polyol ester or the polyol ester and the plasticizer is The weight % of cellulose triacetate (TAC). Thus, the detection probability of magnesium in the cellulose triacetate film in each example is taken as A, and the temperature of the cellulose acetate film is 23 T: humidity 55 The equilibrium moisture content under % RH (reference state) is Μ, and the calcium chloride-cup seal method is used for 24 hours at a temperature of 40 ° C and a humidity of 90% RH. • The moisture permeability (g/m2) of the cellulose acetate film after the temperature-controlled and humidity-control treatment was calculated as T, and the results were as shown in the following Table 1. Comparative Examples 1 to 4 For comparison, the type and content of the polyol ester and the plasticizer used are as shown in Table 1 below. The detection probability of the magnesium of the cellulose triacetate film is A, and the temperature of the cellulose acetate film is 23 °. C, humidity 55% RH (reference state) under the equilibrium moisture content as Μ 'calcium chloride - cup seal method is 5 (28) (28) 1375832 temperature 40t, humidity 90% RH placed for 24 hours When the moisture permeability (g/m2) of the cellulose acetate film after the temperature-controlled wet treatment was taken as T, the enthalpy of enthalpy and enthalpy were calculated, and the results are shown in Table 1 below.
-31 - (29)1375832 ΑχΤ (xlO·1) 3.75 〇 1 1.34 4.00 9.00 9.50 8.00 0.60 ΑχΜ (χΐ〇'3) 〇 〇 0.40 0.26 CN ψ 3.20 3.20 3.50 0.90 透濕度 T(g/m2) 750 750 670 800 900 950 800 平衡含水率 Μ(重量%) 〇 〇 (N m (Ν fN CN m On 〇 Mg檢測機率A 0.0005 0.0002 0.0002 0.0005 0.0010 0.0010 0.0010 0.0001 Mg (ppm) Ο o o 〇 多元醇酯+可塑劑 含有量(重量%) 6.0+4.5 6.0+4.5 8.0+2.5 9.5+2.0 4.0+6.5 8.5+2.0 9.5+2.0 13.0 種類 TMPTB+EPEG TMPTB+EPEG TMPTB+EPEG TPP+EPEG TMPTB+EPEG TPP+EPEG TPP+EPEG TMPTB 實施例1 實施例2 實施例3 實施例4 比較例1 比較例2 1 比較例3 比較例4 -32- (30) (30)1375832 實施例5與6 與上述實施例1的情況相同下製造出纖維素三乙酸酯 (TAC )薄膜,其中將纖維素三乙酸酯(taC )的重量平 均分子量(Mw)與數平均分子量(Μη)之比:Mw/ Μη ’變更成如表2所示。製造出纖維素三乙酸酯薄膜。 表2中記載上述實施例1及實施例5與6的纖維素三 乙酸酯(TAC)之重量平均分子量(Mw)與數平均分子 量(Μη)之比:Mw/Mn的値。 且對於纖維素三乙酸酯(TAC )的平均分子量,使用 凝膠滲透層析法進行測定,可算出數平均分子量(Μη ) 、及重量平均分子量(Mw),同時算出纖維素三乙酸酯 之重量平均分子量(Mw)及平均分子量(Μη)之比(Mw / Μη )。 表2-31 - (29)1375832 ΑχΤ (xlO·1) 3.75 〇1 1.34 4.00 9.00 9.50 8.00 0.60 ΑχΜ (χΐ〇'3) 〇〇0.40 0.26 CN ψ 3.20 3.20 3.50 0.90 moisture permeability T(g/m2) 750 750 670 800 900 950 800 Equilibrium water content Μ (% by weight) 〇〇 (N m (Ν fN CN m On 〇Mg detection rate A 0.0005 0.0002 0.0002 0.0005 0.0010 0.0010 0.0010 0.0001 Mg (ppm) Ο oo 〇 polyol ester + plasticizer Content (% by weight) 6.0+4.5 6.0+4.5 8.0+2.5 9.5+2.0 4.0+6.5 8.5+2.0 9.5+2.0 13.0 Type TMPTB+EPEG TMPTB+EPEG TMPTB+EPEG TPP+EPEG TMPTB+EPEG TPP+EPEG TPP+EPEG TMPTB Example 1 Example 2 Example 3 Example 4 Comparative Example 1 Comparative Example 2 1 Comparative Example 3 Comparative Example 4 - 32- (30) (30) 1376832 Examples 5 and 6 The same as in the case of the above-described Example 1 A cellulose triacetate (TAC) film was produced in which the ratio of the weight average molecular weight (Mw) of the cellulose triacetate (taC) to the number average molecular weight (?η): Mw / Μη ' was changed as shown in Table 2 The cellulose triacetate film was produced as shown in Table 2. The cellulose 3 of the above Example 1 and Examples 5 and 6 is described in Table 2. The ratio of the weight average molecular weight (Mw) of the acid ester (TAC) to the number average molecular weight (?η): 値 of Mw/Mn. And for the average molecular weight of cellulose triacetate (TAC), gel permeation chromatography is used. The measurement was carried out to calculate the number average molecular weight (?η) and the weight average molecular weight (Mw), and calculate the ratio (Mw / Μη) of the weight average molecular weight (Mw) and the average molecular weight (?η) of the cellulose triacetate. 2
Mw/Mn 實施例1 2.3 _ 實施例5 2.9 實施例6 1.8 其次,對於本發明的實施例1〜6、及比較例1〜4之 ^&纖維素三乙酸酯薄膜進行薄膜異物產生之測定。所得結 果如下述表3所示。 -33- (31) 1375832 (異物產生評估) 纖維素三乙酸酯薄膜的異物產生試驗爲,製造後將各 纖維素三乙酸酯薄膜之原卷於溫度50X:,濕度80% RH下 放置1個月後,使用偏光顯微鏡,以30倍率下觀察各纖 維素三乙酸酯薄膜之薄膜尺寸1 〇〇 mmx 100 mm範圍下的 所產生的異物數目,以下述評估基準作評估。 A:異物的個數〇〜1〇個 B:異物的個數11〜50個 C:異物的個數51〜100個 D:異物的個數101個以上 且使用本發明的實施例1〜6、及比較例1〜4的各纖 維素乙酸酯薄膜製造出偏光板,對於所得之偏光板進行耐 久性測試、及偏光膜安定性測試,所得結果如下述表3所 不 ° φ (偏光板的製作) 將各纖維素乙酸酯薄膜以40 °C的2.5M—氫氧化鈉水 溶液進行60秒的鹼處理,經3分鐘水洗後形成皂化處理 層,得到鹼處理薄膜。 繼續將厚度120 的聚乙烯醇薄膜浸漬於含丨重量 份的碘、4重量份的硼酸之1〇〇重量份的水溶液中,於50 乞下延伸至4倍製得偏光膜。該偏光膜之兩面上,將上述 鹼處理的纖維素乙酸酯薄膜,以完全皂化型聚乙烯醇5% 水溶液作爲黏著劑進行貼合,製得偏光板試料。 -34- ⑤ (32) 1375832 • (偏光板耐久性測試) 所得之各偏光板之10 cmxlO cm的試料2片,於溫度 8〇°C,濕度90%RH的條件下,經50小時的高溫高濕度 處理後,觀察其表面狀態,以下述評估基準作評估。 A :因偏光板表面的滲出所造成的混濁部份爲未達5 % φ B:因偏光板表面的滲出所造成的混濁部份爲5%以 上,未達1 〇% C:因偏光板表面的滲出所造成的混濁部份爲10%以 上,未達20% D:因偏光板表面的滲出所造成的混濁部份爲20%以 上。 且,上述評估基準中,「C」以上表示可使用於偏光 板上,於實際技術上並無問題之水準。 (偏光膜安定性測試) 又,對於所得之各偏光板,與上述偏光板耐久性測試 之相同條件下,將高溫高濕度處理後,觀察偏光膜之狀態 ,以下述評估基準作評估。 A:偏光板加工後完全無觀察到偏光子劣化之範圍 B:偏光板加工後幾乎無觀察到偏光子劣化之範圍 C:偏光板加工後觀察到偏光子劣化之範圍 D :偏光板加工後觀察到嚴重偏光子劣化之範圍 -35- (33) 1375832 表3Mw/Mn Example 1 2.3 _ Example 5 2.9 Example 6 1.8 Next, film foreign matter generation was performed on the cellulose acetate triacetate films of Examples 1 to 6 and Comparative Examples 1 to 4 of the present invention. Determination. The results obtained are shown in Table 3 below. -33- (31) 1375832 (Evaluation of foreign matter production) The foreign matter production test of the cellulose triacetate film was carried out by placing the original cellulose triacetate film at a temperature of 50X: and a humidity of 80% RH after manufacture. One month later, the number of foreign matter generated in the film size of each cellulose triacetate film at a range of 1 〇〇 mm x 100 mm was observed at 30 times using a polarizing microscope, and evaluated based on the following evaluation criteria. A: the number of foreign matter 〇~1〇 B: the number of foreign matter 11 to 50 C: the number of foreign matter 51 to 100 D: the number of foreign matter is 101 or more and the examples 1 to 6 of the present invention are used. And the cellulose acetate film of each of Comparative Examples 1 to 4, a polarizing plate was produced, and the obtained polarizing plate was subjected to durability test and polarizing film stability test, and the results were as shown in Table 3 below. Preparation) Each cellulose acetate film was subjected to alkali treatment for 60 seconds in a 2.5 M aqueous sodium hydroxide solution at 40 ° C, and after washing with water for 3 minutes, a saponified layer was formed to obtain an alkali-treated film. The polyvinyl alcohol film having a thickness of 120 was continuously immersed in an aqueous solution containing ruthenium by weight of ruthenium and 4 parts by weight of boric acid in an amount of 1 part by weight, and extended to 4 times at 50 Torr to obtain a polarizing film. On both surfaces of the polarizing film, the alkali-treated cellulose acetate film was bonded together with a completely saponified polyvinyl alcohol 5% aqueous solution as an adhesive to obtain a polarizing plate sample. -34- 5 (32) 1375832 • (Polarizer durability test) 2 pieces of 10 cmxlO cm of each polarizing plate obtained, at a temperature of 8 ° C, humidity of 90% RH, after 50 hours of high temperature After high humidity treatment, the surface state was observed and evaluated by the following evaluation criteria. A: The turbid portion due to the bleed out of the surface of the polarizing plate is less than 5% φ B: the turbid portion due to the bleed out of the surface of the polarizing plate is 5% or more, less than 1 〇% C: due to the surface of the polarizing plate The turbidity caused by the oozing is 10% or more, less than 20%. D: The turbid portion due to the bleed out of the surface of the polarizing plate is 20% or more. Further, in the above evaluation criteria, "C" or more indicates that it can be used on a polarizing plate, and there is no problem in practical technology. (Polarization film stability test) Further, the obtained polarizing plates were subjected to high-temperature and high-humidity treatment under the same conditions as those of the above-mentioned polarizing plate durability test, and the state of the polarizing film was observed and evaluated based on the following evaluation criteria. A: The range of deterioration of the polarizer was not observed at all after the polarizing plate was processed. B: The range of deterioration of the polarizer was observed after the polarizing plate was processed. C: The range of deterioration of the polarizer observed after the polarizing plate was processed. D: Observation after processing of the polarizing plate To the extent of severe photon degradation -35- (33) 1375832 Table 3
異物產生 偏光板耐久性 偏光膜安定性 實施例1 B B B 實施例2 A B B 實施例3 A A A 實施例4 B A B 實施例5 B B B 實施例6 A A A 比較例1 C D D 比較例2 C D D 比齩例3 C C C 比較例4 B C B 表3的結果得知,本發明的實施例1〜6之纖維素乙 ^ 酸酯薄膜中’各纖維素乙酸酯薄膜幾乎無異物產生,且對 於使用各纖維素乙酸酯薄膜所製得之偏光板的耐久性測試 '及偏光子之偏光膜安定性測試中亦無問題產生,且爲可 提高偏光板之濕熱耐久性者。 〔產業上可利用性〕 本發明爲提供一種使用於偏光板用保護薄膜之纖維素 酯薄膜,換言之可抑制薄膜之保存及輸送等物流狀態下之 劣化(傷產生、異物產生)之纖維素酯薄膜。 -36- ⑤Foreign matter-generating polarizing plate Durable polarizing film stability Example 1 BBB Example 2 ABB Example 3 AAA Example 4 BAB Example 5 BBB Example 6 AAA Comparative Example 1 CDD Comparative Example 2 CDD Comparative Example 3 CCC Comparative Example 4 As a result of BCB Table 3, it was found that in the cellulose acetate film of Examples 1 to 6 of the present invention, each cellulose acetate film was produced almost free of foreign matter, and was produced by using each cellulose acetate film. There is no problem in the durability test of the polarizing plate and the polarizing film stability test of the polarizer, and the wet heat durability of the polarizing plate can be improved. [Industrial Applicability] The present invention provides a cellulose ester film for use in a protective film for a polarizing plate, in other words, a cellulose ester which can suppress deterioration (injury, foreign matter generation) in a flow state such as storage and transportation of a film. film. -36- 5
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