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TWI360005B - Liquid crystal display panel and manufacturing met - Google Patents

Liquid crystal display panel and manufacturing met Download PDF

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Publication number
TWI360005B
TWI360005B TW96104796A TW96104796A TWI360005B TW I360005 B TWI360005 B TW I360005B TW 96104796 A TW96104796 A TW 96104796A TW 96104796 A TW96104796 A TW 96104796A TW I360005 B TWI360005 B TW I360005B
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liquid crystal
substrate
display panel
crystal display
manufacturing
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TW96104796A
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Chinese (zh)
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TW200834190A (en
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Hang Lian Lee
Chao Lung Chin
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Chimei Innolux Corp
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Description

1360005 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種平面顯示面板及其製造方法,特別 關於一種液晶顯示面板及其製造方法。 【先前技術】1360005 IX. Description of the Invention: The present invention relates to a flat display panel and a method of fabricating the same, and more particularly to a liquid crystal display panel and a method of fabricating the same. [Prior Art]

隨著數位時代的來臨,液晶顯示裝置之技術亦快速成 長,已成為不可或缺的電子產品,故對於液晶顯示裝置之 技術及功能要求亦越來越高。 一般而言,液晶顯示裝置係主要包含一液晶顯示面板 以及一背光模組。其中,液晶顯示面板係主要具有一彩色 濾光基板、一薄膜電晶體基板以及一夹設於兩基板間的液 晶層。而背光模纟且係作為背光源使用,其係可將來自一光 源的光線均勻地分佈在液晶顯示面板之表面。With the advent of the digital era, the technology of liquid crystal display devices has also grown rapidly and has become an indispensable electronic product, so the technical and functional requirements for liquid crystal display devices are also increasing. Generally, a liquid crystal display device mainly includes a liquid crystal display panel and a backlight module. The liquid crystal display panel mainly has a color filter substrate, a thin film transistor substrate, and a liquid crystal layer interposed between the two substrates. The backlight module is used as a backlight to uniformly distribute light from a light source on the surface of the liquid crystal display panel.

通常*於液晶顯不面板中*液晶層係具有複數個液晶 分子相互堆疊而成。而在液晶層與彩色濾光基板,或液晶 層與薄膜電晶體之間,則會加上一個配向膜(alignment film),以協助液晶分子進行排列形成預傾角(pre-tilt angle),進而加快液晶分子的反應時間。 請同時參照圖1A及圖1B所示,係為習知之一種液晶 顯示面板1之配向膜12之製造方法,液晶顯示面板1係 具有一薄膜電晶體基板11,其係設置於一輸送台Μ上。 形成配向膜12時,係將一配向膜12之材料,例如聚亞醯 胺(polyimide)塗佈於薄膜電晶體基板11上,經固化後再以 5 1360005Usually * in the liquid crystal display panel * the liquid crystal layer has a plurality of liquid crystal molecules stacked on each other. Between the liquid crystal layer and the color filter substrate, or between the liquid crystal layer and the thin film transistor, an alignment film is added to assist the liquid crystal molecules to be aligned to form a pre-tilt angle, thereby accelerating The reaction time of liquid crystal molecules. Referring to FIG. 1A and FIG. 1B, a method for manufacturing the alignment film 12 of a liquid crystal display panel 1 is provided. The liquid crystal display panel 1 has a thin film transistor substrate 11 which is disposed on a transporting platform. . When the alignment film 12 is formed, a material of an alignment film 12, such as polyimide, is coated on the thin film transistor substrate 11 and cured to be 5 1360005.

「定向刷磨(rubbing)」方式,意即將一具有複數個刷毛21 之滾輪(roller)2設置於薄膜電晶體基板11上並使滾輪2及 薄膜電晶體基板11相對移動,即滾輪2之旋轉方向VI係 與薄膜電晶體基板11之移動方向V2相反,俾使滾輪2之 刷毛21直接接觸於配向膜12,以勾刷出複數個微細的刮 痕121。除了可以利用刷毛21所產生的微細刮痕121來協 助液晶分子進行排列之外,配向膜12係可利用滾輪2之 刷毛21刷過配向膜12所產生的溫度,而使配向膜12本 身具有的官能基排列成某一固定方向,以協助液晶層中之 液晶分子進行排列。使原本散亂排列之液晶分子,可依據 配向膜12表面的刮痕或官能基之方向排列,故配向膜12 已成為液晶顯示面板不可或缺之重要元件之一。 然而,藉由滾輪2之刷毛21於配向膜12的表面刷出 複數個刮痕121的同時,亦會產生配向膜12之殘屑(圖未 示),進而對配向膜12造成污染,甚至影響液晶顯示面板 1之品質。The "rubbing" method means that a roller 2 having a plurality of bristles 21 is disposed on the thin film transistor substrate 11 and the roller 2 and the thin film transistor substrate 11 are relatively moved, that is, the rotation of the roller 2 The direction VI is opposite to the moving direction V2 of the thin film transistor substrate 11, so that the bristles 21 of the roller 2 directly contact the alignment film 12 to hook out a plurality of fine scratches 121. In addition to the fine scratches 121 generated by the bristles 21 to assist in aligning the liquid crystal molecules, the alignment film 12 can utilize the bristles 21 of the roller 2 to brush the temperature generated by the alignment film 12, so that the alignment film 12 itself has The functional groups are arranged in a certain fixed direction to assist in alignment of the liquid crystal molecules in the liquid crystal layer. The alignment liquid crystal molecules can be arranged in accordance with the scratches of the surface of the alignment film 12 or the direction of the functional groups, so that the alignment film 12 has become one of the indispensable components of the liquid crystal display panel. However, when the plurality of scratches 121 are swept on the surface of the alignment film 12 by the bristles 21 of the roller 2, the debris of the alignment film 12 (not shown) is generated, which may cause pollution or even influence on the alignment film 12. The quality of the liquid crystal display panel 1.

因此,如何提供一種能夠不需使用滾輪直接接觸配向 膜,即可形成一具有配向膜之液晶顯示面板及其製造方法 以解決上述問題,正是當前的重要課題之一。 【發明内容】 有鑑於上述課題,本發明之目的為提供一種能夠不需 使用滾輪直接接觸配向膜,即可形成一具有配向膜之液晶 顯示面板及其製造方法。 6 1360005 緣是,為達上述目的,依本發明之液晶顯示面板包含 一第一基板、一第二基板以及一液晶層。其中,第一基板 係具有一圖案化基板以及一配向膜,配向膜係設置於圖案 化基板上,配向膜之材質係為一類液晶預聚物,第二基板 係與第一基板相對而設,液晶層係夾設於第二基板以及第 一基板之間。Therefore, it is one of the current important issues to provide a liquid crystal display panel having an alignment film and a method of manufacturing the same without using a roller to directly contact an alignment film to solve the above problems. SUMMARY OF THE INVENTION In view of the above problems, an object of the present invention is to provide a liquid crystal display panel having an alignment film and a method of manufacturing the same, which can form an alignment film without directly contacting an alignment film. 6 1360005 In order to achieve the above object, a liquid crystal display panel according to the present invention comprises a first substrate, a second substrate and a liquid crystal layer. The first substrate has a patterned substrate and an alignment film, and the alignment film is disposed on the patterned substrate. The material of the alignment film is a liquid crystal prepolymer, and the second substrate is opposite to the first substrate. The liquid crystal layer is interposed between the second substrate and the first substrate.

為達上述目的,依本發明之液晶顯示面板之製造方法 包含下列步驟:塗佈一類液晶預聚物於一圖案化基板上; 固化類液晶預聚物,以形成一第一基板;相對設置一第二 基板於第一基板之上;以及設置一液晶層於第一基板及第 二基板之間。In order to achieve the above object, a method for manufacturing a liquid crystal display panel according to the present invention comprises the steps of: coating a liquid crystal prepolymer on a patterned substrate; curing a liquid crystal prepolymer to form a first substrate; The second substrate is above the first substrate; and a liquid crystal layer is disposed between the first substrate and the second substrate.

承上所述,因依本發明之液晶顯示面板及其製造方 法,係藉由固化類液晶預聚物,使其設置於圖案化基板 上,以形成配向膜,並使液晶層夾設於第二基板與第一基 板之間。與習知技術相較,本發明係不需使用習知之滾輪 刷毛直接接觸配向膜表面,而係藉由圖案化基板先形成溝 槽,再於其上形成配向膜。此種方式,除了可避免受到滾 輪刷毛直接刷過而產生的殘屑之污染,更不需受到面板尺 寸之限制而加大滾輪尺寸,進而增加了設備成本。而本發 明實施例中圖案化基板的溝槽排列方向,可依據使用者之 不同需求,以不同方向排列,使本發明形成具有多區域垂 直配向式(MVA)之液晶顯示面板,進而提升視角之寬廣 度。本發明係藉由類液晶預聚物來作為配向膜之材質,係 適用於各種尺寸之面板。又因類液晶預聚物之形狀係與液 7According to the invention, the liquid crystal display panel and the method of manufacturing the same according to the present invention are provided on the patterned substrate by curing the liquid crystal prepolymer to form an alignment film, and the liquid crystal layer is interposed therebetween. Between the two substrates and the first substrate. In contrast to the prior art, the present invention does not require the use of conventional roller bristles to directly contact the surface of the alignment film, but by forming a groove by patterning the substrate, and then forming an alignment film thereon. In this way, in addition to avoiding the contamination of the debris caused by the direct brushing of the roller bristles, the size of the roller is increased without the limitation of the panel size, thereby increasing the equipment cost. In the embodiment of the present invention, the groove arrangement direction of the patterned substrate can be arranged in different directions according to different needs of the user, so that the present invention forms a liquid crystal display panel having a multi-region vertical alignment type (MVA), thereby improving the viewing angle. Breadth. The present invention is a material for an alignment film by a liquid crystal-like prepolymer, and is suitable for panels of various sizes. Also due to the shape and liquid of the liquid crystal prepolymer 7

Claims (1)

1360005 100年9月27日修正替換頁 十、申請專利範圍: 1、 一種液晶顯示面板,包含: 一第一基板,係具有一圖案化基板以及一配向膜,該 配向膜係設置於該圖案化基板上,該配向膜之材質 係為一類液晶預聚物; 一第二基板,係與該第一基板相對而設;以及 一液晶層,其係夹設於該第二基板以及該第一基板之 間; 其中,該圖案化基板具有一圖案化層,該類液晶預聚 · 物之長軸以一特定方向為主軸相互平行排列於該圖案 化層上。 2、 如申請專利範圍第1項所述之液晶顯示面板,其中該 圖案化基板係具有一透明基板及一圖案化層,該圖案 化層係設置於該透明基板上,該圖案化層係形成複數 溝槽。 3、 如申請專利範圍第2項所述之液晶顯示面板,其中該 圖案化層係為一晝素電極層。 4、 如申請專利範圍第2項所述之液晶顯示面板,其中該 圖案化層為一晝素電極層及一共同電極層。 5、 如申請專利範圍第2項所述之液晶顯示面板,其中該 18 100年9月27日修正替換頁 圖案化層係為一彩色濾光片層。 如申請專利範圍第2項所述之液晶顯示面板,其中該 圖案化層之材質係為聚合物。 如申請專利範圍第2項所述之液晶顯示面板,其中該 圖案化基板係具有一電場方向,該圖案化層之該等溝 槽方向係與該電場方向垂直或平行。 ^申請專利範圍第2項所述之液晶顯示面板,其中該 等溝槽之寬度約大於50奈米。 如 a申請專利範圍第2項所述之液晶顯示面板,其中該 等屢槽之深度與寬度之比值係大於等於1/8。 如申睛專利範圍第1項所述之液晶顯示面板,其中該 圖案化基板係為表面形成有複數個溝槽之一透明基 板。 如中%專利範圍第10項所述之液晶顯示面板,其中 亥等屢槽之寬度約大於50奈米。 如申清專利範圍第10項所述之液晶顯示面板,其中 ~等屢槽之深度與寬度之比值係大於等於1/8。 13 100年9月27日修正替換頁 14 15 16 17 18 19 20 、如申請專利範圍第1G項所述之液晶顯示面板,其中 ^圖案化基板之該等溝槽’―部份溝槽係沿一第一方 向佈置’另一部份溝槽係沿一第二方向佈置 、如申請專利範圍第13項所述之液 該第-方向與該第二方向係相互平行或相互垂直其中 、=申請專利範㈣1G項所述之液晶顯示面板,其中 該溝槽之寬度係沿一方向逐漸增加。 利範圍第1〇項所述之液晶顯示面板,其中 〇溝槽之深度係沿一方向逐漸增加。 ‘如申請專利範圍第10項所述之液晶_ 各該溝槽之截面形狀係呈一非對稱幾何形狀。/、 如申睛專利範圍第10項所述之液晶顯 各該溝槽之截面形狀係呈一三角形或〜梯形、中 如申請專利範圍第18項所述之液晶 各該二角形係具有二不等長之側邊。 _示面板,其中 如申請專利範圍第1項所述之液晶 4不面板,其中該 1360005 100年9月27日修正替換頁 配向膜係可為一液晶延遲膜。 21、如申請專利範圍第1項所述之液晶顯示面板,其中該 類液晶預聚物係具有一核心群,該核心群係為芳香族 連環。 22、如申請專利範圍第21項所述之液晶顯示面板,其中 該核心群係具有至少一取代基,該取代基係為一極性 分子。 23 一種液晶顯示面板之製造方法,係包含下列步驟: 塗佈一類液晶預聚物於一圖案化基板上; 固化該類液晶預聚物,以形成一第一基板; 相對設置一第二基板於該第一基板之上;以及 設置一液晶層於該第一基板及該第二基板之間; 其中,該圖案化基板具有一圖案化層,該類液晶預聚 物之長轴以一特定方向為主軸相互平行排列於該圖 案化層上。 24、如申請專利範圍第23項所述之製造方法,其中於塗 佈該類液晶預聚物之步驟後,更包含: 外加一電場於該圖案化基板,該類液晶預聚物係平行 或垂直該電場之方向排列。 21 1360005 100年9月27日修正替換頁 25、 如申請專利範圍第24項所述之製造方法,其中係於 固化該類液晶預聚物之步驟後,更包含: 移除該電場。 26、 如申請專利範圍第23項所述之製造方法,其中該圖 案化基板係具有一透明基板及一圖案化層,該圖案化 層係設置於該透明基板上,該圖案化層係形成複數溝 槽。 27、 如申請專利範圍第26項所述之製造方法,其中該圖 案化層係為一晝素電極層。 28、 如申請專利範圍第26項所述之製造方法,其中該圖 案化層為一晝素電極層及一共同電極層。 29、 如申請專利範圍第26項所述之製造方法,其中該圖 案化層係為一彩色濾光片層。 30、 如申請專利範圍第26項所述之製造方法,其中該圖 案化層之材質係為聚合物。 31、 如申請專利範圍第26項所述之製造方法,其中該圖 案化基板係具有一電場方向,該圖案化層之該等溝槽 方向係與該電場方向垂直或平行。 22 13.6.0005 100年9月27日修正替換頁 32、 如申請專利範圍第26項所述之製造方法,其中該等 溝槽之寬度約大於50奈米。 33、 如申請專利範圍第26項所述之製造方法,其中該等 溝槽之深度與寬度之比值係大於等於1/8。 34、 如申請專利範圍第23項所述之製造方法,其中該圖 t 案化基板係為表面形成有複數個溝槽之一透明基板。 35、 如申請專利範圍第34項所述之製造方法,其中該等 溝槽之寬度約大於50奈米。 36、 如申請專利範圍第34項所述之製造方法,其中該等 溝槽之深度與寬度之比值係大於等於1/8。 ^ 37、如申請專利範圍第34項所述之製造方法,其中該圖 案化基板之該等溝槽,一部份溝槽係沿一第一方向佈 置,另一部份溝槽係沿一第二方向佈置。 38、 如申請專利範圍第37項所述之製造方法,其中該第 一方向與該第二方向係相互平行或相互垂直。 39、 如申請專利範圍第34項所述之製造方法,其中各該 23 1360005 100年9月27曰修正替換頁 溝槽之寬度係沿一方向逐漸增加。 40、 如申請專利範圍第34項所述之製造方法,其中各該 溝槽之深度係沿一方向逐漸增加。 41、 如申請專利範圍第34項所述之製造方法,其中各該 溝槽之截面形狀係呈一非對稱幾何形狀。 42、 如申請專利範圍第34項所述之製造方法,其中各該 · 溝槽之截面形狀係呈一三角形或一梯形。 43、 如申請專利範圍第42項所述之製造方法,其中各該 三角形係具有二不等長之側邊。 44、 如申請專利範圍第23項所述之製造方法,其中該配 向膜係可為一液晶延遲膜。 參 45、 如申請專利範圍第23項所述之製造方法,其中該類 液晶預聚物係具有一核心群,該核心群係為芳香族連 環。 46、如申請專利範圍第45項所述之製造方法,其中該核 心群係具有至少一取代基,該取代基係為一極性分 子0 24 1360005 TW6628PA 專利申請案號第096104796號修正1360005 September 27, 100, revised replacement page X. Patent application scope: 1. A liquid crystal display panel comprising: a first substrate having a patterned substrate and an alignment film, wherein the alignment film is disposed on the pattern On the substrate, the material of the alignment film is a liquid crystal prepolymer; a second substrate is disposed opposite to the first substrate; and a liquid crystal layer is sandwiched between the second substrate and the first substrate The patterned substrate has a patterned layer, and the long axes of the liquid crystal prepolymers are arranged parallel to each other on the patterned layer with a specific direction as a major axis. 2. The liquid crystal display panel of claim 1, wherein the patterned substrate has a transparent substrate and a patterned layer, the patterned layer is disposed on the transparent substrate, and the patterned layer is formed. Multiple grooves. 3. The liquid crystal display panel of claim 2, wherein the patterned layer is a halogen electrode layer. 4. The liquid crystal display panel of claim 2, wherein the patterned layer is a halogen electrode layer and a common electrode layer. 5. The liquid crystal display panel of claim 2, wherein the modified page of the modified page of September 27, 18, 100 is a color filter layer. The liquid crystal display panel of claim 2, wherein the material of the patterned layer is a polymer. The liquid crystal display panel of claim 2, wherein the patterned substrate has an electric field direction, and the groove direction of the patterned layer is perpendicular or parallel to the electric field direction. The liquid crystal display panel of claim 2, wherein the width of the grooves is greater than about 50 nm. The liquid crystal display panel of claim 2, wherein the ratio of the depth to the width of the plurality of grooves is 1/8 or more. The liquid crystal display panel of claim 1, wherein the patterned substrate is a transparent substrate having a plurality of grooves formed on the surface. The liquid crystal display panel of claim 10, wherein the width of the overlapping grooves is greater than about 50 nm. For example, in the liquid crystal display panel according to claim 10, wherein the ratio of the depth to the width of the repeating grooves is greater than or equal to 1/8. </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; a first direction arrangement 'the other part of the groove is arranged in a second direction, as described in claim 13 of the liquid, the first direction and the second direction are parallel or perpendicular to each other, = application The liquid crystal display panel according to the item (4), wherein the width of the groove is gradually increased in one direction. The liquid crystal display panel of the first aspect, wherein the depth of the trench is gradually increased in one direction. The liquid crystal as described in claim 10 of the patent application has a cross-sectional shape of each of the grooves in an asymmetrical geometry. /, as shown in claim 10 of the scope of the patent application, the cross-sectional shape of each of the grooves is a triangle or a trapezoid, and the liquid crystal according to claim 18 of the patent application has two dimples. The side of the equal length. The display panel, wherein the liquid crystal 4 is not a panel as described in claim 1, wherein the 1360005 modified replacement page on September 27, 100 may be a liquid crystal retardation film. The liquid crystal display panel of claim 1, wherein the liquid crystal prepolymer has a core group, and the core group is an aromatic chain. The liquid crystal display panel according to claim 21, wherein the core group has at least one substituent, and the substituent is a polar molecule. A method for manufacturing a liquid crystal display panel, comprising the steps of: coating a liquid crystal prepolymer on a patterned substrate; curing the liquid crystal prepolymer to form a first substrate; and disposing a second substrate opposite to each other And a liquid crystal layer disposed between the first substrate and the second substrate; wherein the patterned substrate has a patterned layer, and the long axis of the liquid crystal prepolymer is in a specific direction The spindles are arranged parallel to each other on the patterned layer. The method of claim 23, wherein after the step of applying the liquid crystal prepolymer, the method further comprises: applying an electric field to the patterned substrate, the liquid crystal prepolymers being parallel or Vertically aligned in the direction of the electric field. The method of manufacturing the invention of claim 24, wherein after the step of curing the liquid crystal prepolymer, the method further comprises: removing the electric field. The method of claim 23, wherein the patterned substrate has a transparent substrate and a patterned layer, the patterned layer is disposed on the transparent substrate, and the patterned layer is formed into a plurality Groove. 27. The method of manufacture of claim 26, wherein the patterned layer is a monolayer electrode layer. 28. The method of manufacturing of claim 26, wherein the patterned layer is a monolayer electrode layer and a common electrode layer. 29. The method of manufacturing of claim 26, wherein the patterned layer is a color filter layer. The manufacturing method according to claim 26, wherein the material of the patterned layer is a polymer. The manufacturing method of claim 26, wherein the patterned substrate has an electric field direction, and the groove directions of the patterned layer are perpendicular or parallel to the electric field direction. </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; The manufacturing method according to claim 26, wherein the ratio of the depth to the width of the grooves is 1/8 or more. The manufacturing method according to claim 23, wherein the substrate is a transparent substrate having a plurality of grooves formed on the surface. 35. The method of manufacture of claim 34, wherein the width of the grooves is greater than about 50 nanometers. The manufacturing method according to claim 34, wherein the ratio of the depth to the width of the grooves is 1/8 or more. The manufacturing method of claim 34, wherein the grooves of the patterned substrate, a portion of the trenches are arranged along a first direction, and the other portions of the trenches are along a first Two directions. 38. The method of manufacturing of claim 37, wherein the first direction and the second direction are parallel or perpendicular to each other. 39. The manufacturing method according to claim 34, wherein each of the 23 136 0005, September 27, pp. correction replacement page groove width is gradually increased in one direction. 40. The method of manufacturing of claim 34, wherein the depth of each of the grooves is gradually increased in one direction. The manufacturing method according to claim 34, wherein the cross-sectional shape of each of the grooves is an asymmetrical geometric shape. 42. The manufacturing method according to claim 34, wherein the cross-sectional shape of each of the grooves is a triangle or a trapezoid. 43. The method of manufacture of claim 42, wherein each of the triangles has sides of two unequal lengths. The manufacturing method according to claim 23, wherein the alignment film is a liquid crystal retardation film. The manufacturing method according to claim 23, wherein the liquid crystal prepolymer has a core group which is an aromatic chain. 46. The method of claim 45, wherein the core group has at least one substituent, the substituent being a polar molecule. 0 24 1360005 TW6628PA Patent Application No. 096104796 圖3AFigure 3A 1360005 TW6628PA 專利申請案號第096104796號修正 年#月&gt;§曰修正替换坪 Γ311 ^312 32(32.) ,G1 '3121360005 TW6628PA Patent Application No. 096104796 Amendment Year #月&gt;§曰Revision Replacement Ping Γ311 312 32(32.) ,G1 '312 ZL^±: -311 圖3BZL^±: -311 Figure 3B 圖3CFigure 3C
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