TWI344057B - Projectors and methods for cooling discharge bulbs of lamp modules - Google Patents
Projectors and methods for cooling discharge bulbs of lamp modules Download PDFInfo
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- TWI344057B TWI344057B TW96129613A TW96129613A TWI344057B TW I344057 B TWI344057 B TW I344057B TW 96129613 A TW96129613 A TW 96129613A TW 96129613 A TW96129613 A TW 96129613A TW I344057 B TWI344057 B TW I344057B
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- 238000001816 cooling Methods 0.000 title claims description 16
- 238000000034 method Methods 0.000 title claims description 15
- 230000005494 condensation Effects 0.000 claims description 17
- 238000009833 condensation Methods 0.000 claims description 17
- 239000008267 milk Substances 0.000 claims 1
- 210000004080 milk Anatomy 0.000 claims 1
- 235000013336 milk Nutrition 0.000 claims 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 16
- 229910052753 mercury Inorganic materials 0.000 description 13
- 238000010586 diagram Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
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九、發明說明: 【發明所屬之技術領域】 I /本發明係有關於一種冷卻光源模組放電部之方法,特 二有關於種利用風扇冷卻光源模組放電部之方法。 【先前技術】 、傳統的投影裝置或者光學系統中經常利用超高壓汞燈 鲁 ^為其光源,雖然超高壓汞燈具有高亮度以及高發光效率 :優點,但是由於汞燈在熄滅後的數分鐘内仍會維持著較 L皿度以及汞热氣壓’故無法立即再次氣體放電,必須 專到燈管㈣的衫氣冷卻射能再次啟動。 j參閱第1A圖,該圖絲示—超高壓汞燈放電部1〇 之不忍圖。爲了縮短汞燈重新啟動的等待時間,常見的解 、、方式如在汞燈熄滅後透過定轉速風扇持續地對汞燈實施 、:〇P以加速放電部1〇内的汞蒸氣凝結。傳統的冷卻方法 • ^可使放電部IG迅速降溫,卻無法控财蒸氣凝結位置; 重新啟動汞燈時,容易導致放電部1G兩側電極u、12 =間所產生的電弧L損壞玻璃管壁而影響其使用壽命(如 *圖所示)有|^於此’改善傳統的冷卻方法以促進放 一 10内的汞蒸氣在冷卻過程中儘可能凝結於電極^底 ^置(如第1B圖所示)’使得電弧L形成於電極u、12 尖端處(阻抗最小之路徑)以避免損壞玻項管壁%成為一重Nine, invention description: [Technical field to which the invention pertains] I / The present invention relates to a method for cooling a discharge portion of a light source module, and particularly to a method for cooling a discharge portion of a light source module by using a fan. [Prior Art] Ultra-high pressure mercury lamps are often used as light sources in conventional projection devices or optical systems. Although ultra-high pressure mercury lamps have high brightness and high luminous efficiency: advantages, due to the minute after the mercury lamps are extinguished The gas temperature and the mercury hot air pressure will still be maintained inside, so it is impossible to immediately discharge the gas again. The heat of the jacket gas that must be dedicated to the lamp (4) can be started again. j Refer to Figure 1A, which shows that the discharge section of the ultra-high pressure mercury lamp is not tolerated. In order to shorten the waiting time for the restart of the mercury lamp, a common solution, such as the mercury lamp is continuously applied to the mercury lamp through the fixed speed fan after the mercury lamp is extinguished: 〇P to accelerate the condensation of the mercury vapor in the discharge portion. The traditional cooling method • ^ can make the discharge part IG quickly cool down, but can not control the vapor condensation position; when restarting the mercury lamp, it is easy to cause the arc L generated between the electrodes u and 12 on both sides of the discharge part 1G to damage the glass tube wall And affecting its service life (as shown in the figure), there is a way to improve the traditional cooling method to promote the condensation of mercury vapor in the discharge 10 to the electrode as much as possible during the cooling process (as shown in Figure 1B). Shown' makes the arc L form at the tip of the electrodes u, 12 (the path with the least impedance) to avoid damage to the glass wall
0535'A22231TWF(N2);A07124:TKLIN 5 1344057 .【發明内容】 • 本發明之一實施例提供一種冷卻光源模組放電部之方 法,首先一風扇係以一第一轉速冷卻前述放電部至一第一 • 溫度,其中前述第一溫度係與放電部内之一蒸氣之凝結溫 度相關;接著,當放電部降溫至第一溫度時,前述風扇以 一第二轉速冷卻放電部至一第二溫度,其中放電部内之蒸 氣係於第二溫度凝結達一特定比例,且前述第二轉速小於 第一轉速。 • 本發明之一實施例更提供一種投影機,包含有一光源 模組以及一風扇,上述光源模組包括一反射罩、一放電部 以及一導流裝置,其中反射罩具有一開口,放電部係填充 一蒸氣並設置於反射罩中。前述放電部包含一第一電極以 及一第二電極,其中第一電極鄰近反射罩之開口,第二電 極則與第一電極相對。前述導流裝置連接反射罩並覆蓋前 述開口,包含一進氣口及一排氣口。前述風扇設置於進氣 口,其中風扇先以第一轉速冷卻放電部至一第一溫度,再 • 以一第二轉速冷卻放電部至一第二溫度;特別地是,前述 第二轉速小於第一轉速,第一溫度大致等於蒸氣之一凝結 溫度,且前述蒸氣於第二溫度時凝結達一特定比例。 本發明之一實施例更提供一種投影機,包含有一光源 模組以及一風扇,上述光源模組包括一反射罩、一放電部 以及一導流裝置,其中反射罩具有一開口,放電部係填充 一蒸氣並設置於反射罩中。前述放電部包含一第一電極以 及一第二電極,其中第一電極往反射罩之開口延伸,第二 0535-A2223lTWF(N2);A07124.TKLIN 6 1344057 包極則與第一電極相對。前述導流裝置連接反射罩並覆罢 月|J述開口,包含—進氣口及一排氣口。特別地是,前述放 電部於該風扇為一第—轉速時冷卻一第一期間,再於風扇 為一第二轉速時冷卻一第二期間’接著再於風扇為一第二 轉速時冷卻一第三期間,其中前述第二轉速小於第一轉速。 【實施方式】 請參閱第2A圖,該圖係表示一投影機内部光源模組 100以及風扇2〇〇之示意圖。前述光源模組〗例如為— 超高壓汞燈,主要包括一放電部110、一基座12〇、一反射 罩130、一導流裝置14〇以及一鏡片15〇,其中放電部HQ 位於反射罩130之一中心軸C並且固定於基座12〇上,前 述導流裝置140則連接反射罩130與鏡片15〇,並且覆蓋 於反射罩130之一開口 131。 —如第2A圖所示’前述放電部11〇内部包含有金屬材質 之第-電極111和第二電極112 ’分別作為放電部n〇之 陰、陽極,其中第—電極ιη係沿令心軸c方向往前述開 口 131延伸,且第二電極n2係與第一電極ηι相對。帝 特別說明的是,在放電部UG内填充有—氣體,當第—: 第二電極in、m電壓大於一特定值時會自第一^極⑴ 產生電弧、激錢體(於本實施财料_為例)放電而 形成光束。 於本實施例中之反射罩⑽主要係用以反㈣” 所發出之光線,並可導引光線經過開口 ΐ3ι而穿出鏡0535'A22231TWF(N2); A07124: TKLIN 5 1344057. SUMMARY OF THE INVENTION An embodiment of the present invention provides a method for cooling a discharge portion of a light source module. First, a fan cools the discharge portion to a first rotation speed. a first temperature, wherein the first temperature system is related to a condensation temperature of a vapor in the discharge portion; then, when the discharge portion is cooled to a first temperature, the fan cools the discharge portion to a second temperature at a second rotation speed, The vapor in the discharge portion is condensed to a specific ratio at the second temperature, and the second rotation speed is less than the first rotation speed. An embodiment of the present invention further provides a projector including a light source module and a fan, the light source module including a reflector, a discharge portion, and a flow guiding device, wherein the reflector has an opening, and the discharge portion is A vapor is filled and placed in the reflector. The discharge portion includes a first electrode and a second electrode, wherein the first electrode is adjacent to the opening of the reflector, and the second electrode is opposite to the first electrode. The flow guiding device is connected to the reflector and covers the opening, and includes an air inlet and an air outlet. The fan is disposed at the air inlet, wherein the fan first cools the discharge portion to a first temperature at a first rotation speed, and further cools the discharge portion to a second temperature at a second rotation speed; in particular, the second rotation speed is less than At a rotational speed, the first temperature is substantially equal to one of the vapor condensation temperatures, and the vapor is condensed to a specific ratio at the second temperature. An embodiment of the present invention further provides a projector including a light source module and a fan, the light source module including a reflector, a discharge portion, and a flow guiding device, wherein the reflector has an opening, and the discharge portion is filled A vapor is placed in the reflector. The discharge portion includes a first electrode and a second electrode, wherein the first electrode extends toward the opening of the reflector, and the second 0535-A2223lTWF(N2); A07124.TKLIN 6 1344057 is opposite to the first electrode. The flow guiding device is connected to the reflector and covers the opening, and includes an air inlet and an air outlet. In particular, the discharge portion is cooled for a first period when the fan is at a first rotational speed, and cooled for a second period when the fan is at a second rotational speed, and then cooled when the fan is at a second rotational speed. The third period, wherein the foregoing second rotation speed is less than the first rotation speed. [Embodiment] Please refer to FIG. 2A, which is a schematic diagram showing a projector internal light source module 100 and a fan 2A. The light source module is, for example, an ultra-high pressure mercury lamp, and mainly includes a discharge portion 110, a base 12A, a reflector 130, a flow guiding device 14A, and a lens 15〇, wherein the discharge portion HQ is located in the reflector One of the central axes C is fixed to the base 12A, and the flow guiding device 140 is connected to the reflector 130 and the lens 15A, and covers one opening 131 of the reflector 130. - as shown in Fig. 2A, the first electrode 111 and the second electrode 112' of the metal material are respectively included in the discharge portion 11A as the cathode and the anode of the discharge portion n, respectively, wherein the first electrode is along the mandrel The c direction extends toward the aforementioned opening 131, and the second electrode n2 is opposed to the first electrode ηι. In particular, the emperor explained that the discharge portion UG is filled with a gas, and when the voltage of the second electrode in and m is greater than a specific value, an arc is generated from the first electrode (1), and the money is generated. The material_for example is discharged to form a light beam. In the embodiment, the reflector (10) is mainly used for the light emitted by the reverse (four)", and can guide the light through the opening ΐ3ι to wear the mirror
0535-A22231 TWF(N2) :A07124;TKLIN 1344057 = 50’纟巾前述反射罩⑽例如為—橢球型反射罩,且 剐述放電部130係置於橢球型反射罩13〇之一焦點上。 前述風扇200例如為一軸流風扇㈣,設置於導 ί裝置140之一進氣口⑷處,風扇細由前述進氣口⑷ /入乳流至反射罩me ’並可透過導流裝£ 14〇之排氣 :142排出氣流(如g 2圖中箭頭方向所示),藉以對放電 部110進行散熱。當光源模组1〇〇結束使用時,爲了使放0535-A22231 TWF(N2) : A07124; TKLIN 1344057 = 50' wipes The reflector (10) is, for example, an ellipsoidal reflector, and the discharge portion 130 is placed at a focus of the ellipsoidal reflector 13 . The fan 200 is, for example, an axial fan (four) disposed at an air inlet (4) of the guide device 140. The fan is finely flowed from the air inlet (4)/emulsion to the reflector me' and can be transmitted through the flow guide. Exhaust gas: 142 exhaust gas flow (as indicated by the direction of the arrow in the figure of g 2), thereby dissipating heat from the discharge portion 110. When the light source module 1 is used,
電部UG _蒸氣在冷卻過程中凝結於第—電極ιη之鄰 近開口 131處(如帛1B圖所示本發明係採取多段式風 扇控制技術以達成上述目的,有關其詳細的實施方式則詳 述於後。 “接著請-併參閱»2B、3®,前述放電部n〇在光源 才果、.且100使用狀悲下大致維持於—操作溫度(約鶴々,而 當結束使用光源模組100日夺風扇以一第一轉速S1對放 電^ 110貫施散熱(如第3 11所示藉以使放電部11〇於 第-期間ΤΙ π迅連地由前述操作溫度(約9〇(rc)下降至 —第-溫度(約4G(rc)’其中前述第—溫度係大致等於放電 4110内③氣之-凝結溫度;亦即,當放電部11G溫度到 達約40(TC時,其内部蒸氣會開始凝結。特別地是,當放 電部110 T降至第-溫度(約4〇(TC)時,前述風扇200會隨 即由第-轉速si㈣至-第二轉速S2,直到放電部ιι〇 由第-溫度(約400。〇下降至—第二溫度(約·。〇,同時 在此期間内(第二朗T2),放電部i 1〇内的蒸氣凝結量係 持續增加並達到一特定比例。The electric part UG_vapor is condensed in the cooling process to the adjacent opening 131 of the first electrode ιη (as shown in FIG. 1B, the invention adopts a multi-stage fan control technology to achieve the above purpose, and the detailed embodiment thereof is detailed Afterwards. "Next, please - and refer to»2B, 3®, the discharge part n〇 is in the light source, and the 100 use is almost maintained at the operating temperature (about the crane, and when the end of the light source module is used) On the 100th, the fan dissipates heat to the discharge 110 at a first rotation speed S1 (as shown in FIG. 31, so that the discharge portion 11 is in the first period ΤΙ π is rapidly connected to the aforementioned operating temperature (about 9 〇 (rc) Decrease to - the first temperature (about 4G (rc)' wherein the aforementioned first temperature is approximately equal to the condensation temperature of 3 gas in the discharge 4110; that is, when the temperature of the discharge portion 11G reaches about 40 (TC, the internal vapor will Condensation begins. Specifically, when the discharge portion 110 T falls to the first temperature (about 4 〇 (TC), the aforementioned fan 200 will then be from the first speed t (four) to the second speed S2 until the discharge portion is 第- temperature (about 400. 〇 drops to - second temperature (about · 〇, while during this period) Inside (second ridge T2), the amount of vapor condensation in the discharge portion i 1 持续 continues to increase and reaches a certain ratio.
〇535-A22231TWF(N2);A07124;TKLIN 8 1344057 在放電部lio由第一溫度C約4〇〇。〇下降至第二溫产 (•約200°C)的過程中,由於蒸氣會持續地冷卻凝結而使得= 電部110内的氣壓下降,因此放電部]10内的蒸氣凝結溫 度也會隨之變化而下降(蒸氣凝結溫度與壓力成正比) 本實施例中,前述蒸氣凝結溫度區間大致為2〇〇〜4〇〇c>C, 當放電部110溫度下降至第二溫度(約2〇(rc)時,則表示 有95°/〇的汞蒸氣已完成凝結。 μ〇 535-A22231TWF (N2); A07124; TKLIN 8 1344057 The discharge temperature lio is about 4 第一 from the first temperature C. During the process of descending to the second temperature production (about 200 ° C), since the vapor is continuously cooled and condensed, the gas pressure in the electric portion 110 is lowered, so that the vapor condensation temperature in the discharge portion 10 is also followed. The change is decreased (the vapor condensation temperature is proportional to the pressure). In the present embodiment, the vapor condensation temperature interval is approximately 2 〇〇 4 〇〇 c > C, and the temperature of the discharge portion 110 is decreased to the second temperature (about 2 〇 ( When rc), it means that 95%/〇 of mercury vapor has been condensed.
如第3圖所示,本實施例係較佳地藉由第二轉速 〇㈣放電部11 〇在第二期間Τ Μ的溫度下降幅度趨緩、', 以使蒸氣穩定地凝結於第一電極1U之鄰近開口 Η】严。 需特別說明的是,由於第—電極1U靠近反射單13〇 = 口⑶以及導流裝置14〇的進、排氣口 14卜]42,即J 風扇200第—轉速S2為Q的情況下,仍可透過自然的熱 流而逐漸降溫’並利於蒸氣凝結於第—電極ui之編 二二處°然而’尚可視不同冷卻速度需求而適當地‘ 别述弟二轉速S2,惟前述第二轉速幻應小於第—轉、: S1,以促使放電部11〇内的蒸氣凝結於上述位置。V 當放電部110溫度下降至前述第二溫度(約細 由於采蒸氣已大致凝結完畢,此時可使風扇200由第/ 速S2提升至一第三轉速S3,使得放電部11〇在: 間T3内由第二溫度(約2〇〇。〇加速下降至_ - 電部U°重新點燃。需特別以 三轉速一 弟心速W亦即S1>S3>S2。需特別說明的是,前⑽As shown in Fig. 3, in the present embodiment, it is preferable that the temperature of the second portion of the discharge portion 11 〇 during the second period is slowed down by the second rotation speed, so that the vapor is stably condensed on the first electrode. The adjacent opening of 1U is strict. In particular, since the first electrode 1U is close to the reflection single 13 〇 = port (3) and the inlet and exhaust ports 14 of the flow guiding device 14 ] 42, that is, the first speed S2 of the J fan 200 is Q, Still can gradually cool down through the natural heat flow' and help the vapor condense in the second electrode of the first electrode ui. However, 'there may be different cooling speed requirements, and the other is the second speed S2, but the second speed It should be smaller than the first turn:: S1 to cause the vapor in the discharge portion 11 to condense at the above position. V When the temperature of the discharge portion 110 drops to the aforementioned second temperature (about fine because the steam has been substantially condensed, the fan 200 can be raised from the first speed S2 to a third speed S3 at this time, so that the discharge portion 11 is: In T3, the second temperature (about 2 〇〇. 〇 accelerates down to _ - the electric part U° re-ignitions. It is necessary to especially use three speeds and one heart speed W, that is, S1>S3>S2. It should be specially stated that the front (10)
0535-A22231 TWF(N2);A07124;TKLIN 9 1344057 =溫度(約170。〇係指光源模組1〇〇啟動成功率接近⑺〇% 妗之^度;於本實施例中,當放電部110於第三溫度(約170 時,啟動成功率係已超過99%(如第4圖所示卜再請參 閱第5圖,於另一實施例中之第三轉速S3亦可等於第二轉 j S2(例如S3=S2=〇),藉以使放電部11〇的溫度緩慢且穩 疋地下降至第三溫度’並促使蒸氣凝結於第―電極⑴之 鄰近開口 131纟。應了解的是,於另—實施例中,第三轉 ,S3亦可小於等於第一轉速§〗並大於第二轉速μ ,且 第=轉速S2係較佳地為〇(即s]^S3>S2=〇),亦可達到促 使蒸氣凝結於第-電極⑴之鄰近開σ 13 光源模組ΗΚ)至再啟動之溫度。 ”’丁上所述本务明^供一種冷卻光源模組放電部之方 法’其中前述光源模組例如可作為—投影機之投射光源。 本發明藉由控制風扇轉速可控制放電部㈣蒸氣凝結於電 極之位置,如此可避免啟動時所產生的電弧損壞放電部玻 璃管壁,進而可避免縮短光源模組使用壽命。 雖然本發明以前述之較佳實施例揭露如上,然其並 用以限^本發明,任何熟悉此技藝者,在不脫離本發明之 精神和範_,當可做些許之更動與潤飾,因此本發 保護範圍當視後附之申請專利範圍所界定者為準。 0535-A22231TWF(N2);A07124;TKL!N 10 1344057 •【圖式簡單說明】 第1A圖係表示習知超高壓汞燈放電部之示音圖; 第1B圖係表示理想超高壓汞燈放電部之示音、圖; 圖表示本發明一投影機内部光源模組 之不意圖; w 圖 第2B圖表示本發明冷卻光源模組放電部之方去充。0535-A22231 TWF (N2); A07124; TKLIN 9 1344057 = temperature (about 170. 〇 refers to the light source module 1 〇〇 start-up success rate is close to (7) 〇% 妗 ^ degrees; in this embodiment, when the discharge portion 110 At the third temperature (about 170 hours, the startup success rate has exceeded 99% (as shown in FIG. 4, please refer to FIG. 5, and in another embodiment, the third rotation speed S3 may also be equal to the second rotation j). S2 (for example, S3 = S2 = 〇), whereby the temperature of the discharge portion 11〇 is slowly and stably lowered to the third temperature 'and causes the vapor to condense at the adjacent opening 131 of the first electrode (1). It should be understood that In another embodiment, the third rotation, S3 may also be less than or equal to the first rotational speed § and greater than the second rotational speed μ, and the third rotational speed S2 is preferably 〇 (ie, s]^S3>S2=〇), It is also possible to achieve a temperature that causes the vapor to condense in the vicinity of the first electrode (1) to the re-starting temperature of the first electrode (1). "The method described above is for a method of cooling the discharge portion of the light source module." The light source module can be used, for example, as a projection light source of the projector. The invention can control the discharge portion by controlling the fan speed (4) vapor condensation in electricity In the extreme position, the arc generated during startup can be prevented from damaging the glass tube wall of the discharge portion, thereby avoiding shortening the service life of the light source module. Although the present invention is disclosed above in the preferred embodiment, it is used to limit the present invention. The invention is to be understood as being limited by the spirit and scope of the present invention, and the scope of the invention is defined by the scope of the appended claims. 0535-A22231TWF( N2); A07124; TKL!N 10 1344057 • [Simplified description of the drawing] Figure 1A shows the sound map of the discharge section of the conventional ultra-high pressure mercury lamp; Figure 1B shows the sound of the discharge section of the ideal ultra-high pressure mercury lamp. The figure shows the intention of the internal light source module of a projector of the present invention; w FIG. 2B shows the side of the discharge portion of the cooling light source module of the present invention.
第3圖表示第2A圖中之光源模組放電 速以及時間之關係圖; 又風屬轉 第4圖表示第2A圖中之光源模組啟動 溫度之關係圖;以及 卞,、敌電邹Figure 3 is a diagram showing the relationship between the discharge speed of the light source module and the time in Fig. 2A; and the wind is rotated. Fig. 4 is a diagram showing the relationship between the starting temperature of the light source module in Fig. 2A;
第5圖表示本發明另一實施例之示意圖。 【主要元件符號說明】 放電部10、11〇 第一電極11、111 第二電極12、112 電弧L 光源模組100 基座120 反射罩130 開口 131 導流裝置140 進氣口 141 11Fig. 5 is a view showing another embodiment of the present invention. [Description of main component symbols] Discharge section 10, 11 〇 First electrode 11, 111 Second electrode 12, 112 Arc L Light source module 100 Base 120 Reflector 130 Opening 131 Flow guiding device 140 Air inlet 141 11
0535-A22231 TWF(N2) ;Α07 Ί 24;TKLIN0535-A22231 TWF(N2) ;Α07 Ί 24;TKLIN
[ 1344057[ 1344057
排氣口 ]42 鏡片150 風扇200 • 中心軸C 電弧L 第一轉速S1 第二轉速S2 第三轉速S3 • 第一期間T1 第二期間T2 第三期間T3Exhaust port ] 42 Lens 150 Fan 200 • Center axis C Arc L First speed S1 Second speed S2 Third speed S3 • First period T1 Second period T2 Third period T3
0535-A2223lTWF(N2);A07124:TKLIN0535-A2223lTWF(N2); A07124:TKLIN
Claims (1)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW96129613A TWI344057B (en) | 2007-08-10 | 2007-08-10 | Projectors and methods for cooling discharge bulbs of lamp modules |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW96129613A TWI344057B (en) | 2007-08-10 | 2007-08-10 | Projectors and methods for cooling discharge bulbs of lamp modules |
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| TW200907552A TW200907552A (en) | 2009-02-16 |
| TWI344057B true TWI344057B (en) | 2011-06-21 |
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| CN109688747B (en) * | 2018-12-25 | 2020-10-16 | 苏州佳世达光电有限公司 | Electronic device |
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