1343430 (1) 九、發明說明 【發明所屬之技術領域】 本發明係關於不織布以及不織布之製造方法。 【先前技術】 以往,不織布係廣泛應用於紙尿布、衛生棉等的衛生 用品、除塵紙等的清掃用品、口罩等的醫療用品等各領域 。如此般不織布係使用於各種不同的領域,實際上應用於 各領域之製品時,必須按照各製品的用途而製造成適當的 性質與構造。 不織布之製造,例如藉由乾式法或濕式法等來形成纖 維層(纖維網),藉由化學結合法或熱結合法等來使纖維 層中之纖維彼此結合,藉此來製造出。在用來使構成纖維 層之纖維結合之過程中可使用:將多數個織針反覆剌穿該 纖維層之方法、噴射水流的方法等等從外部對纖維施加物 理作用力的方法。 然而,這些方法僅不過是使纖維彼此纏絡,並無法調 整纖維層之纖維的配向、配置或纖維層的形狀等。亦即, 這些方法只能製造出片狀的不織布。 設有開口之不織布已被提出。例如,日本特開平6-3 3 0443號公報揭示之方法,係在具備突出外側的織針等的 突起之陽模、與收容該突起之收容側的支持體之間,挾持 不織布,藉由使突起部分貫穿不織布,以在不織布形成立 體的開口。 -5- (2) (2)1343430 【發明內容】 然而’這種不織布,係在突起部分與收容側的支持體 之間挾持纖維集合體(構成不織布),藉此來形成凹凸或 開口。因此’以往的不織布所發生的問題包括:例如,凸 部之壁部或開口之周緣全體的纖維被壓縮而造成纖維密度 變高’接著在進行加熱不織布化時會導致薄膜化。 凸部之壁部或開口之周緣全體的纖維密度變高、產生 薄膜化後之不織布,即使施加外壓其開口也不容易變形。 其中一個理由,是因爲被織針等刺破的部位之豎起的不織 布碎片不容易倒下。在吸收性物品之表面片等使用這種不 織布時,有液體不易向下滲透的傾向。當凸部或開口周緣 發生大量的液體時,液體可能滞留於該不織布而弄髒使用 者的皮膚等,或是造成不舒服的感覺。 本發明之目的係提供一種形成有凹凸或開口之不織布 ,爲了使凸部或凹部等之纖維密度不致過高,僅使開口周 緣的局部區域形成高密度化。 本案發明人發現,對於下面側被既定的網狀支持構件 支撐之纖維網,從上面側噴吹氣體而使構成該纖維網之纖 維移動,藉此能使開口或開口周緣的局部高密度化,而達 到本發明之完成。 依據本發明之第1實施形態,不織布係具備:沿第1 方向形成之複數個開口部、從與前述第1方向正交之第2 方向觀察,作爲前述開口部的側緣附近之一區域而提供之 -6- (3) 1343430 一側緣部、與前述一側緣部隔著前述開口部,作 口部的側緣附近之另一區域而提供之另一側緣部 側緣部之纖維密度比另一側緣部更高。 本發明之第2實施形態,係在第1實施形態 中,前述一側緣部之纖維單位面積重比另一側緣 本發明之第3實施形態,係在第1實施形態 施形態之不織布中,係包含:在前述複數個開口 中相鄰之第1開口部與第2開口部、以及位於前 口部與第2開口部間之纖維所構成的第1連結部 1連結部之纖維密度比前述第1開口部之前述另 更高。 木發明之第4實施形態’係在第3實施形態 中,在前述第2開口部之前述一側緣部,朝前述 配向之纖維的含有率比朝前述第2方向配向之纖 率更闻。 本發明之第5實施形態’係在第3實施形態 施形態之不織布中’在前述第1連結部’朝前述 配向之纖維的含有率比朝前述第1方向配向之纖 率更闻。 本發明之第6實施形態’係在前述第3實施 5實施形態之任一者之不織布中’前述第1連結 單位面積重’比前述第1開口部之則述另一側緣ΐ 本發明之第7實施形態’係在第3實施形態 施形態之任一者之不織布中’係包含:在前述複 爲前述開 :前述一 之不織布 部更高。 或第2實 部之排列 述第1開 ,前述第 一側緣部 之不織布 第1方向 維的含有 或第4實 第2方向 維的含有 形態至第 部之纖維 部更高。 至第6實 數個開口 (4) (4)1343430 部之排列中位於與前述第2開口部相反側且與前述第1開 口部相鄰之第3開口部、以及位於前述第1開口部與第3 開口部間之纖維所構成之第2連結部,前述第2連結部之 纖維密度比前述第1開口部之前述另一側緣部更高。 本發明之第8實施形態,係在第7實施形態記載之不 織布中,前述第2開口部之前述一側緣部與前述第1開口 部之前述一側緣部,係在前述第2方向互相位於相反側; 前述第3開口部之前述一側緣部與前述第1開口部之前述 一側緣部,係在前述第2方向互相位於相反側;屬於纖維 密度比前述另一側緣部更高的區域、亦即前述第2開口部 之前述一側緣部、前述第1連結部、前述第1開口部之前 述一側緣部、前述第2連結部、前述第3開口部之前述一 側緣部係形成連續的蛇行狀。 本發明之第9實施形態,係在第7實施形態或第8實 施形態記載之不織布中,前述第1連結部之纖維密度爲 0.0 5 g/cm3以上,且爲前述第1開口部與前述第2開口部 中至少一開口部的前述另一側緣部之纖維密度之1 · 1倍以 上;前述第2連結部之纖維密度爲〇.〇5g/cm3以上,且爲 前述第1開口部與前述第2開口部中至少一開口部的前述 另一側緣部之纖維密度之1 · 1倍以上。 本發明之第1 〇實施形態,係在第7實施形態至第9 實施形態之任一者之不織布中,在前述第3開口部之前述 一側緣部,朝前述第1方向配向之纖維的含有率比朝前述 第2方向配向之纖維的含有率更高。 -8- (5) (5)1343430 本發明之第11實施形態’係在第7實施形態至第1 0 實施形態之任一者之不織布中’在前述第2連結部,朝前 述第2方向配向之纖維的含有率比朝前述第1方向配向之 纖維的含有率更高° 本發明之第】2實施形態,係在第7實施形態至第11 實施形態之任一者之不織布中’前述第2連結部之織維單 位面積重,比前述第1開口部之前述另一側緣部更高。 本發明之第1 3實施形態’係在第7實施形態至第1 2 實施形態之任一者之不織布中’前述第1開口部之前述一 側緣部之纖維單位面積重、前述第2開口部之前述一側緣 部之纖維單位面積重、前述第3開口部之前述一側緣部之 纖維單位面積重均爲15〜2 5 0g/m2,且分別爲前述第1開 口部之前述另一側緣部之纖維單位面積重、前述第2開口 部之前述另一側緣部之纖維單位面積重' 前述第3開口部 之前述另一側緣部之纖維單位面積重之1 . 1倍以上。 本發明之第】4實施形態,係在第1實施形態至第1 3 實施形態之任一者之不織布中,係具備:在前述不織布之 一面側沿前述第1方向延伸之複數個槽部、以及在前述一 面側以與前述複數個槽部分別相鄰的方式沿前述第1方向 延伸之複數個凸狀部,且前述複數個開口部係沿著前述複 數個槽部的各個分別形成。 本發明之第1 5實施形態,係在第1實施形態至第1 4 實施形態之任一者之不織布中,前述複數個開口部各個呈 大致圓形或大致橢圓形。 -9- (6) (6)1343430 本發明之第1 6實施形態,係包含纖維密度連續或斷 續改變之密度改變區域之不織布,前述密度改變區域係具 備:沿著與前述不織布製作時之機械的流程方向相同之既 定第1方向延伸之高密度區域計複數個。 本發明之第1 7實施形態,係在第1 6實施形態所記載 之不織布中,前述高密度區域,係具備:從與前述第1方 向正交之第2方向觀察其一側之纖維密度較低之c字狀的 高密度區域計複數個。 所謂「C字狀」係包含「倒C字狀」的形態。亦即所 謂「C字狀之高密度區域」,包含「倒C字狀之高密度區 域」。 本發明之第1 8實施形態,係在第1 6實施形態或第! 7 形態施態所記載之不織布中,前述高密度區域係具備:呈 蛇行狀延伸於前述第1方向之蛇行高密度區域計複數個。 本發明之第1 9實施形態,係在第1實施形態至第1 8 實施形態之任一者之不織布中,藉由支持構件(具有流體 可通過的部分)來支撐其一面側之纖維集合體之構成纖維 ,係形成具有自由度的狀態’藉由對前述纖維集合體噴吹 主要爲氣體構成之流體來使纖維集合體之一部分纖維移動 ,藉此來形成不織布。 依據本發明所提供不織布’係形成有凹凸或開口之不 織布,該凸部或凹部等之纖維密度不致過高,而僅使開口 周緣的局部區域形成高密度化。 -10- 13434301343430 (1) Description of the Invention [Technical Field of the Invention] The present invention relates to a method of manufacturing a nonwoven fabric and a nonwoven fabric. [Prior Art] In the past, non-woven fabrics have been widely used in various fields such as sanitary diapers such as disposable diapers and sanitary napkins, cleaning products such as dust-removing papers, and medical supplies such as masks. Such non-woven fabrics are used in various fields, and in fact, when applied to products in various fields, they must be manufactured into appropriate properties and structures in accordance with the use of each product. The nonwoven fabric is produced by, for example, forming a fiber layer (web) by a dry method or a wet method, and bonding the fibers in the fiber layer to each other by a chemical bonding method or a thermal bonding method. In the process for bonding the fibers constituting the fiber layer, a method of applying a physical force to the fiber from the outside by a method of repeatedly puncturing a plurality of knitting needles through the fiber layer, a method of spraying a water stream, or the like can be used. However, these methods are merely entanglement of the fibers with each other, and the orientation, arrangement or shape of the fiber layers of the fibers of the fiber layer cannot be adjusted. That is, these methods can only produce a sheet-like nonwoven fabric. A non-woven fabric with an opening has been proposed. For example, Japanese Laid-Open Patent Publication No. Hei 6-3 3 0443 discloses a method in which a non-woven fabric is held between a male mold having a projection such as a needle protruding from the outside and a support member on the storage side in which the projection is accommodated. The protruding portion penetrates the non-woven fabric to form a three-dimensional opening in the non-woven fabric. -5- (2) (2) 1343430 [Summary of the Invention] However, the non-woven fabric is formed by holding a fiber assembly (constituting a non-woven fabric) between the protruding portion and the support on the storage side, thereby forming irregularities or openings. Therefore, problems occurring in the conventional nonwoven fabric include, for example, the fibers of the entire wall portion of the convex portion or the periphery of the opening are compressed to cause the fiber density to increase. Then, when the heating is not formed, the film is thinned. The fiber density of the entire wall portion of the convex portion or the periphery of the opening is increased, and the nonwoven fabric after the film formation is formed, and the opening is not easily deformed even if an external pressure is applied. One of the reasons is that the erected pieces of woven fabric that are pierced by the needles are not easily fallen. When such a nonwoven fabric is used for a surface sheet or the like of an absorbent article, there is a tendency that the liquid does not easily penetrate downward. When a large amount of liquid occurs in the periphery of the convex portion or the opening, the liquid may stay in the non-woven fabric to contaminate the skin of the user or the like, or cause an uncomfortable feeling. SUMMARY OF THE INVENTION An object of the present invention is to provide a non-woven fabric in which irregularities or openings are formed, and in order to prevent the fiber density of the convex portion or the concave portion from being excessively high, only a partial region of the peripheral edge of the opening is formed to have a high density. The inventors of the present invention have found that the fiber web supported by the predetermined mesh supporting member on the lower side is blown from the upper side to move the fibers constituting the fiber web, whereby the opening or the periphery of the opening can be locally densified. The completion of the present invention is achieved. According to the first embodiment of the present invention, the nonwoven fabric includes a plurality of openings formed in the first direction, and is viewed as a region near the side edge of the opening as viewed in a second direction orthogonal to the first direction. -6-(3) 1343430 provided one side edge portion, and the side edge portion is provided with the opening portion, and the other side edge portion is provided with another region near the side edge of the mouth portion. The density is higher than the other side edge. According to a second embodiment of the present invention, in the first embodiment, the fiber area per unit weight of the one side edge portion is smaller than the other side edge of the third embodiment of the present invention, in the non-woven fabric according to the first embodiment. The fiber density ratio of the first connecting portion 1 connecting portion between the first opening portion and the second opening portion adjacent to the plurality of openings and the first connecting portion 1 formed by the fibers between the front opening portion and the second opening portion The aforementioned first opening portion is further higher. According to a fourth aspect of the invention, in the third embodiment, the content of the fibers in the direction of the alignment in the one side edge portion of the second opening portion is higher than the fiber ratio in the second direction. According to a fifth embodiment of the present invention, in the nonwoven fabric according to the third embodiment, the content of the fibers in the first connecting portion is more than the fiber in the first direction. According to a sixth embodiment of the present invention, in the non-woven fabric according to any one of the third embodiment, the first connecting unit area weight is larger than the first opening, and the other side of the invention is The seventh embodiment is characterized in that, in the non-woven fabric according to any one of the third embodiment, the nonwoven fabric portion is higher in the above-mentioned one. Or the arrangement of the second actual portion is described as the first opening, and the non-woven fabric of the first side edge portion or the fiber portion of the fourth embodiment having the second direction and the second direction is higher. The opening of the sixth opening (4) (4) 133430 is located on the opposite side of the second opening and adjacent to the first opening, and the first opening and the first opening 3. The second connecting portion formed by the fibers between the openings, wherein the second connecting portion has a higher fiber density than the other side edge portion of the first opening. In the nonwoven fabric according to the seventh aspect of the present invention, the one side edge portion of the second opening portion and the one side edge portion of the first opening portion are mutually in the second direction. The one side edge portion of the third opening portion and the one side edge portion of the first opening portion are located on opposite sides of each other in the second direction; and the fiber density is higher than the other side edge portion The high region, that is, the one side edge portion of the second opening portion, the first connecting portion, the one side edge portion of the first opening portion, the second connecting portion, and the third opening portion The side edges form a continuous meandering shape. According to a ninth aspect of the present invention, in the nonwoven fabric according to the seventh aspect of the present invention, the first connecting portion has a fiber density of 0.05 g/cm3 or more, and the first opening portion and the first portion (2) or more times the fiber density of the other side edge portion of at least one of the openings; the fiber density of the second connecting portion is 〇.5g/cm3 or more, and the first opening portion and the first opening portion are The other side edge portion of at least one of the second openings has a fiber density of 1.1 times or more. According to a first aspect of the present invention, in the non-woven fabric according to any one of the seventh to the ninth embodiments, the fiber that is aligned in the first direction at the one edge of the third opening The content ratio is higher than the content of the fibers aligned in the second direction. -8- (5) (5) 1343430 The eleventh embodiment of the present invention is in the non-woven fabric according to any one of the seventh embodiment to the tenth embodiment, in the second connecting portion, in the second direction The content of the fibers in the alignment is higher than the content of the fibers in the first direction. The second embodiment of the present invention is in the non-woven fabric of any of the seventh embodiment to the eleventh embodiment. The second connecting portion has a weaving unit area that is heavier than the other side edge portion of the first opening portion. In the nonwoven fabric of any one of the seventh embodiment to the first embodiment, the fiber portion of the one side edge portion of the first opening portion is heavy and the second opening is The fiber unit area weight of the one side edge portion of the portion and the fiber unit area weight of the one side edge portion of the third opening portion are both 15 to 250 g/m 2 , and each of the first openings is the other one of the first openings The fiber unit area weight of the one side edge portion and the fiber unit area weight of the other side edge portion of the second opening portion are 1. 1 times the fiber unit area of the other side edge portion of the third opening portion. the above. According to a fourth aspect of the present invention, in the non-woven fabric according to any one of the first to third embodiments, the plurality of grooves extending in the first direction on one side of the nonwoven fabric, And a plurality of convex portions extending in the first direction so as to be adjacent to the plurality of groove portions on the one surface side, and the plurality of openings are formed along each of the plurality of groove portions. In the non-woven fabric according to any one of the first to fourth aspects, the plurality of openings are each substantially circular or substantially elliptical. -9- (6) (6) 133430 The first embodiment of the present invention is a nonwoven fabric comprising a density-changing region in which the fiber density is continuously or intermittently changed, and the density-changing region is provided along the non-woven fabric. The high-density area extending in the first direction is the same as the mechanical flow direction. According to a seventh aspect of the present invention, in the nonwoven fabric of the first aspect, the high-density region has a fiber density which is viewed from a second direction orthogonal to the first direction. The low c-shaped high-density area is counted in plural. The "C-shaped" system includes a form of "inverted C-shape". That is to say, the "high-density area of the C-shape" includes the "high-density area of inverted C-shape". The eighteenth embodiment of the present invention is in the first embodiment or the third embodiment! In the non-woven fabric described in the aspect, the high-density region includes a plurality of meandering high-density regions extending in a serpentine shape in the first direction. According to a nineteenth aspect of the present invention, in the nonwoven fabric according to any one of the first to eighth embodiments, the support member (portion through which the fluid can pass) supports the fiber assembly on one side thereof. The constituent fibers are in a state of having a degree of freedom. A non-woven fabric is formed by blowing a part of the fiber assembly by blowing a fluid mainly composed of a gas to the fiber assembly. According to the present invention, the non-woven fabric is formed of a non-woven fabric having irregularities or openings, and the fiber density of the convex portion or the concave portion is not excessively high, and only a partial region of the peripheral edge of the opening is formed to have a high density. -10- 1343430
【實施方式】 第1 A圖、第1 B圖係第1實施形態之不織布之俯視圖 及仰視圖。第2圖係第1實施形態之不織布之立體截面圖 。第3 A圖、第3 B圖係第1實施形態之網狀支持構件之俯 視圖及仰視圖。第4圖係纖維網之立體圖。第5圖係用來 說明第1實施形態的不織布製造裝置之側視圖。第6圖係 用來說明第5圖的不織布製造裝置之俯視圖。第7圖係第 5圖的區域Z之放大立體圖。第8圖係第7圖之噴吹部之 仰視圖。第9A圖、第9B圖係第2實施形態之不織布之俯 視圖及仰視圖。第1 0圖係第2實施形態之不織布之立體 截面圖。第1 1 A圖、第1 1 B圖係第3實施形態之不織布之 俯視圖及截面圖。第12A圖、第12B圖係顯示本發明的不 織布之用途例。第13A圖、第13B圖係顯示本發明的不織 布之用途例。第14圖係顯示本發明的不織布之用途例。 第15A圖、第15B圖係顯示本發明的不織布之用途例。 1.本發明的不織布之槪要 本發明的不織布大致上能藉由以下方式來據以實現。 首先,準備具有流體可通過的部分之既定的網狀支持構件 。纖維集合體之一面側被該網狀支持構件所支撐而形成大 致片狀。當該大致片狀之纖維集合體之構成纖維成爲具有 自由度的狀態時,對該纖維集合體之另一面側噴吹主要爲 氣體構成之流體。藉此控制纖維的移動,以沿著第1方向 、例如縱方向之長邊方向(LD)形成複數個開口部。該複 -11 - (8) 1343430 數個開口部之各個,例如具有以下特徵。從與第1方向正 _ 交之第2方向、亦即橫方向之寬度方向(WD)觀察,作 爲開口部的側緣附近之一區域所提供之一側緣部,其纖維 密度比作爲開口部的側緣附近之另一區域所提供之另一側 . 緣部更高。長邊方向(LD)是指,不織布之製造機械將不 織布或纖維網送出的方向。寬度方向(WD)是指,與長 邊方向(LD)正交的方向。 2-第1實施形態 利用第1A圖〜第4圖來說明本發明的不織布之第1 實施形態。 以下,如第1A圖、第1B圖、第2圖所示,槽部la 、lb係代表槽部1之一例,凸狀部2a、2b係代表凸狀部 2之一例。既定之第1開口部3a與在長邊方向(LD)和 其相鄰之第2開口部3 b (以下可將第1開口部3 a、第2 φ 開口部3 b簡稱爲開口部3 a、3 b ),係代表複數個開口部 3之一例。 2-1.形狀 如第1A圖、第1B圖、第2圖所示,本實施形態之不 織布1 1 6 ’係以槽部1 a、1 b爲一單位而將複數個單位並列 而構成。亦即’不織布1 1 6,係在一面側具有延伸於長邊 (縱)方向之複數個槽部la、lb。在槽部la與槽部lb之 間’以大致等間隔且並列的方式交互形成凸狀部2 a、2 b。 -12 - 1343430[Embodiment] Figs. 1A and 1B are a plan view and a bottom view of a nonwoven fabric according to a first embodiment. Fig. 2 is a perspective sectional view showing the nonwoven fabric of the first embodiment. Figs. 3A and 3B are a plan view and a bottom view of the mesh supporting member of the first embodiment. Figure 4 is a perspective view of the fiber web. Fig. 5 is a side view for explaining the nonwoven fabric manufacturing apparatus of the first embodiment. Fig. 6 is a plan view for explaining the nonwoven fabric manufacturing apparatus of Fig. 5. Fig. 7 is an enlarged perspective view of a region Z of Fig. 5. Fig. 8 is a bottom view of the blowing portion of Fig. 7. Fig. 9A and Fig. 9B are a plan view and a bottom view of the nonwoven fabric of the second embodiment. Fig. 10 is a perspective sectional view showing the nonwoven fabric of the second embodiment. Fig. 1A and Fig. 1B are plan views and cross-sectional views of the nonwoven fabric of the third embodiment. Fig. 12A and Fig. 12B show examples of the use of the nonwoven fabric of the present invention. Fig. 13A and Fig. 13B show examples of the use of the nonwoven fabric of the present invention. Fig. 14 is a view showing an example of use of the nonwoven fabric of the present invention. Fig. 15A and Fig. 15B show examples of the use of the nonwoven fabric of the present invention. 1. Nonwovens of the Present Invention The nonwoven fabric of the present invention can be substantially realized by the following means. First, a predetermined mesh support member having a portion through which fluid can pass is prepared. One side of the fiber assembly is supported by the mesh supporting member to form a substantially sheet shape. When the constituent fibers of the substantially sheet-like fiber assembly have a degree of freedom, a fluid mainly composed of a gas is sprayed onto the other side of the fiber assembly. Thereby, the movement of the fibers is controlled to form a plurality of openings in the first direction, for example, the longitudinal direction (LD) in the longitudinal direction. Each of the plurality of openings -11 - (8) 1343430 has, for example, the following features. When viewed from the second direction which is positively intersecting with the first direction, that is, in the width direction (WD) of the lateral direction, the side edge portion of one of the vicinity of the side edge of the opening is a fiber density ratio as an opening portion. The other side of the side near the side is provided on the other side. The edge is higher. The longitudinal direction (LD) refers to the direction in which the non-woven fabric manufacturing machine sends the non-woven fabric or the web. The width direction (WD) is a direction orthogonal to the long side direction (LD). 2-First Embodiment A first embodiment of the nonwoven fabric of the present invention will be described with reference to Figs. 1A to 4 . Hereinafter, as shown in Fig. 1A, Fig. 1B, and Fig. 2, the groove portions 1a and 1b represent an example of the groove portion 1, and the convex portions 2a and 2b represent an example of the convex portion 2. The predetermined first opening 3a and the second opening 3b adjacent thereto in the longitudinal direction (LD) (hereinafter, the first opening 3a and the second φ opening 3b may be simply referred to as the opening 3a) 3 b ) represents an example of a plurality of openings 3 . 2-1. Shape As shown in Fig. 1A, Fig. 1B, and Fig. 2, the nonwoven fabric 1 1 6 ' of the present embodiment is configured by arranging a plurality of units in a row in which the groove portions 1 a and 1 b are one unit. That is, the non-woven fabric 116 has a plurality of groove portions la, lb extending on one side in the longitudinal (longitudinal) direction. The convex portions 2a, 2b are alternately formed between the groove portion 1a and the groove portion lb at substantially equal intervals and in parallel. -12 - 1343430
不織布116,係在縱方向之長邊方向(LD),以大致 等間隔且連續的方式交互形成複數個開口部3 a、3 b。在本 實施形態’又在本實施形態,複數個開口部3 a、3 b雖是 交互地以大致等間隔連續形成,但不是以大致等間隔且連 續的方式來形成亦可。 在此之槽部la、lb,係將纖維集合體之第4圖所示的 纖維網1 00經由以下程序而形成出。例如,藉由第3圖所 示之網狀支持構件300來支撐纖維網100之下面側,並從 其上面側噴吹氣體以使該纖維網1 〇〇之構成纖維1 〇丨移動 。藉此來形成槽部la、lb。 該纖維網100之構成纖維101之移動,係藉由從纖維 網1 〇〇的上面側噴吹主要爲氣體構成之流體來控制。 凸狀部2a、2b,係在纖維網100中未被主要爲氣體構 成之流體噴吹之區域,相對於前述槽部1 a、1 b而形成相 對突出。 在此,如第3A圖 '第3B圖所示,網狀支持構件300 ’係由沿長邊方向(L D )配置之絲線3 0 1與沿橫方向(寬 度方向WD )配置之絲線301織造而成,以絲線301在網 狀支持構件3 00之厚度方向跨越絲線3 02、絲線302在網 狀支持構件3 0 〇之厚度方向跨越絲線3 0 1的方式,將兩者 互相交織成鋸齒狀。例如,絲線3 02之鋸齒狀,係在長邊 方向(LD)交錯織造而成。 將纖維集合體之纖維網100用第3A圖、第3B圖所示 之網狀支持構件3 00從下面側支撐,當從上面側噴吹主要 -13- (10) 1343430 爲氣體構成之流體時,纖維網100上之噴吹位置, 沿長邊方向(LD )配置之各絲線3 0 1彼此間之大致 藉此,以各絲線3 0 1彼此間之絲線3 02上所配置之 1〇〇移動,而形成開口部3a、3b。該開口部3a、3b 既定間隔形成於槽部1之貫穿該不織布116之孔部 致圓形或大致橢圓形。在本實施形態,開口部3 a、 是以大致等間隔來形成,但不限於此,也能以不同 形成。 此外,藉由使纖維網100朝向配置於寬度方[ί )且呈傾斜之絲線3 0 2的低處移動,而在開口部 分別形成一側緣部1 4、1 6。亦即,一側緣部1 4 ' 寬度方向(WD )觀察係作爲開Π部3a或3b之側 的一區域。在開口部3a、3b之與一側緣部14、16 那側形成另一側緣部1 5、1 7。亦即,另一側緣部 ,係隔著開口部3 a、3 b而作爲開口部3 a、3 b之側 之另一區域。在開口部3a、3b之另一側緣部15、 維網100幾乎不會移動。 具體而言,如第1A圖、第1B圖以及第2圖所 凸狀部2a、2b分別形成開口部3 a、3b之一側緣部 。開口部3 b之一側緣部1 6,在寬度方向(WD ), 與開〇部3 a之一側緣部1 4相反的那側。 相對於此,在凸狀部2a、2b分別形成開口部 之另—側緣部1 5、1 7。相對於一側緣部1 4、1 6, 側緣部1 5、1 7係構成該纖維網1 〇〇之構成纖維1 〇 較佳爲 中心。 纖維網 ,係以 ,呈大 3b雖 間隔來 0 ( WD 3 a ' 3 b 16,從 緣附近 相反的 15、17 緣附近 17,纖 示,在 14' 16 係位於 3a、3b 該另一 1不致 -14- (11) (11)1343430 移動的區域。 在本貫施形態’上述一側緣部1 4、1 6以及另一側緣 πβ 1 5、1 7雖是形成於凸狀部2 a、2 b,但不限於此,也能 形成於槽部1 a、1 b。 不織布116,係在第1開口部3a與第2開口部3b之 間形成第1連結部4a (以下可能將「第1連結部4a」簡 稱爲連結部4a )。亦即,在槽部1 a或槽部1 b之相鄰的開 口部3a與開口部3b之間,以連結相鄰的凸狀部2a、2b 之方式形成第1連結部4a。如後述般,第1連結部4a之 纖維密度比第1開口部3 a之另一側緣部1 5更高,其爲單 位面積重較高的區域。 本實施形態之不織布116的凸狀部2a、2b在該不織 布116的厚度方向之闻度可爲〇,3〜15mm,較佳爲0.5〜 5mm。凸狀部2a、2b在該不織布116的寬度方向(WD) 之長度可爲0.5〜30mm,較佳爲1.0〜10mm。相鄰凸狀部 2a、2b之頂點間距離可爲0.5〜30mm,較佳爲3〜1 0mm 〇 槽部la、lb在該不織布116的厚度方向之高度,係 凸狀部2a、2b的高度之90%以下,較佳爲〇〜50%,更佳 爲1〜20 %。槽部la、lb在該不織布116的寬度方向( WD)之長度可爲〇.1〜30mm,較佳爲0.5〜10mm。相鄰 槽部la、lb彼此間的距離爲0.5〜20mm,較佳爲3〜 10mm。在此’厚度方向之高度0%是指,該區域屬於開口 部 3a、3 b 〇 -15- (12) (12)1343430 藉由採用這種設計’例如將該不織布116應用於吸收 性物品之表面片的情形’即使有多量的既定液體排泄時, 藉由形成槽部la、lb能使液體不容易在表面滲開。又, 在有過度的外壓施加而造成凸狀部2a、2b變形時,容易 保持槽部1 a、1 b所帶來的空間,在施加外壓之狀態下產 生既定液體之排泄時,能使液體不容易在表面滲開。再者 ,一旦吸收體等吸收既定液體後,即使在外壓施加下產生 倒流時,藉由在該不織布Η 6的表面形成凹凸,能減少和 皮膚的接觸面積。因此,不織布116不會以大接觸面積再 附著於皮膚。 在此,槽部la、lb或凸狀部2a、2b之高度、節距、 寬度之測定方法如下所述。例如,將不織布1 1 6以未加壓 的狀態裝載於台上,根據顯微鏡下的不織布1 1 6的截面相 片、截面影像來進行測定。樣本之不織布1 1 6,係以通過 凸狀部2a、2b及槽部la、lb的方式予以切斷。 在測定高度(厚度方向的長度)時,係測定不織布 116之最低位置(亦即台表面)至凸狀部2a、2b及槽部 la、lb之最商位置。 此外’在測定凸狀部2 a、2 b之節距時,係測定凸狀 部2a、2b之中心位置彼此間的距離。同樣地,在測定槽 部1 a、1 b之節距時’係測定槽部丨a、1 b之中心位置彼此 間的距離。 在測定凸狀部2a、2b之寬度時,係測定凸狀部2a、 2b的底面之最大寬度;同樣地,在測定槽部ia、ib之寬 -16- (13) (13)1343430 度時,係測定槽部la、lb的底面之最大寬度。 在此,凸狀部2a、2b之截面形狀沒有特別的限定。 例如包括:圓頂狀、梯形、三角形、Ω形、四角形等等。 爲了增進親膚感,凸狀部2a、2b之頂面附近及側面宜爲 曲面。又在外壓使凸狀部2a、2b變形時,爲了維持槽部1 所帶來的空間,凸狀部2a、2b較佳爲從底面至頂面其寬 度越來越窄。凸狀部2a、2b之較佳截面形狀爲大致圓頂 狀等的曲線(曲面)。 開口部3a、3b在不織布116的長邊方向(LD)之長 度(或寬度方向(WD)的長度)可爲0.1〜5mm,較佳爲 0.5〜4mm。隔著第1連結部4a相鄰接之開口部3a與開口 部3b之節距,可爲0.5〜30mm,較佳爲1〜10mm。 第1連結部4a在不織布116的厚度方向之高度,係 凸狀部2a、2b在不織布116的厚度方向高度之同等級以 下,較佳爲20〜100%,更佳爲40〜70%。 第1連結部4a在不織布116的縱方向(長邊方向) 長度及橫方向(寬度方向)長度,皆可爲0.1〜5mm,較 佳爲0.5〜4mm。相鄰之第1連結部4a彼此的頂點間之節 距,可爲0.5〜30mm,較佳爲1〜l〇mm。 第1連結部4a在不織布116的長邊方向之截面形狀 爲大致四角形。第1連結部4a在不織布116的長邊方向 之截面形狀’不限於大致四角形,也能是圓頂形、梯形、 二角形、Ώ形等。爲了抑制既定液體在槽部ia、lb散開 ,以大致四角形爲佳。爲了避免在過度的外壓下第〗連結 -17- (14) 1343430 部4a和皮膚等接觸而發生異物感,該第1連結部 面以平面或曲面爲佳。 2-2.纖維配向、纖維疏密或單位面積重 2-2-1.纖維配向 如第1A圖、第1B圖、第2圖所示,不織布1 複數個縱配向纖維的含有率不同之區域。這些區域 :槽部la、lb以及凸狀部2a、2b (包含開口部3a 一側緣部1 4、1 6以及開口部3 a、3 b之另一側緣部 )等等。 在此,纖維101朝第1方向之長邊方向(縱方 LD )配向是指,相對於長邊方向(LD ),纖維在-〜+45度的範圍內配向。長邊方向(LD),係不織 造機械將不織布或纖維網送出的方向(MD)。朝 向(LD)配向的纖維稱爲縱配向纖維。另外,纖維 第2方向之寬度方向(橫方向)WD配向是指,相 2方向、亦即與第1方向(LD)正交的方向(CD) 布寬度方向(WD),纖維在-45度〜十4 5度的範 向。朝寬度方向(W D )配向的纖維稱爲橫配向纖維 凸狀部2a、2b,係涵蓋:開口部3a、3b之一 1 4、1 6以及開口部3 a ' 3 b之另一側緣部1 5、1 7 ’ 口部3 a、3 b之一側緣部1 4、1 6以外’凸狀部2 a, 纖維1〇1整體,係在該凸狀部2a、2b之不織布11 邊方向(LD)及寬度方向(WD)大致均等的配向 a之頂 16具備 例如爲 、3b之 1 5、1 7 向)( 45度 布的製 長邊方 101朝 對於第 之不織 圍內配 〇 側緣部 除了開 ‘ 2b之 6的長 。換言 (15) (15)1343430 之,除了開口部3 a、3 b之一側緣部1 4、1 6以外,凸狀部 2a、2b較佳爲由縱配向纖維與橫配向纖維適度混合而構成 〇 另一方面,開口部3a、3b之一側緣部14、16之構成 纖維101,係朝凸狀部2a、2b之不織布116的長邊方向( LD )配向。例如,比起凸狀部2a、2b之纖維1 0 1的配向 ,其朝長邊方向(LD )配向的情形更明顯。亦即,在第1 開口部3 a之一側緣部1 4之纖維1 0 1中,縱配向纖維的數 目比橫配向纖維數目爲多。在第2開口部3 b之一側緣部 1 6之纖維1 01中,縱配向纖維的數目比橫配向纖維數目爲 多。例如,開口部3 a ' 3 b之一側緣部1 4、1 6之縱配向纖 維的含有率爲 5 5 %〜1 0 0 %,較佳爲 6 0〜1 0 0 %。亦即,第 2開口部3 b之一側緣部1 6,其縱配向纖維的含有率高於 橫配向纖維的含有率。 槽部la、lb’係直接被主要爲氣體構成之流體(例如 熱風)噴吹而形成開口部3a、3b及第1連結部4a之區域 。在槽部la、lb’朝長邊方向(LD)配向之纖維1〇1 (縱 配向纖維)被吹向開口部3 a、3 b之一側緣部1 4 ' 1 6側。 朝寬度方向(W D )配向之纖維1 〇 1 (橫配向纖維),則被 吹向連結部4 a側。如此般,槽部1 a、1 b之第1連結部4 a 之纖維101整體朝寬度方向(WD)配向。 因此’在槽部la、lb之第1連結部4a,該不織布 116之縱配向纖維的含有率最低。換言之,第1連結部4a 之橫配向纖維的含有率最高。亦即,在第1連結部4 a,橫 -19- (16) (16)1343430 配向纖維的含有率比縱配向纖維的含有率更高。 具體而言,第1連結部4a之横配向纖維的含有率爲 5 5 %〜1 0 0 %,較佳爲6 0 %〜1 〇 0 %。當橫配向纖維之含有率 低於55%時,由於後述槽部la、lb之單位面積重較低, 難以提高不織布在寬度方向(WD)的強度。這樣一來. 例如將該不織布1 1 6應用於吸收性物品的表面片時,在使 用該吸收性物品的過程中,由於和身體間之摩擦而會在寬 度方向發生扭曲、或有發生破損之危險性。 關於纖維配向之測定,係使用基恩斯(股)製之數位 顯微鏡VHX-100並依據以下測定方法來進行。(1 )將樣 品以其長邊方向位於適當方向之方式裝設於觀察台上。( 2 )除了不規則地向前突出之纖維以外,將鏡頭焦點對準 最前方之纖維。(3)設定聚焦深度而在PC畫面上製作樣 品之3D影像。(4 )將3D影像轉換成2D影像。(5 )在 測定範圍內,在畫面上畫複數條將長邊方向分割成適當等 分之平行線。(6 )在藉由平行線細分化後之各單元內, 觀察纖維之配向是屬於長邊方向(LD)(第1方向)或寬 度方向(WD)(第2方向),測定朝向各方向之纖維數 目。(7)對於設定範圍內之全部纖維數目,計算朝向長 邊方向(LD )配向之纖維數目的比例、以及朝向寬度方向 (WD)配向之纖維數目的比例。 2-2-2.纖維疏密 開口部3 a、3 b的另一側緣部1 5、1 7之纖維密度,例 -20- (17) (17)1343430 如爲0.005〜〇.2g/cm3’較佳爲0.007〜0.07g/cm3。當該凸 狀部2a、2b之纖維密度低於0.005g/cm3時,由於該突狀 部2a、2b所含之液體重量或外壓,不僅會造成突狀部2a 、2 b變形,且一旦吸收後的液體在加壓下可能會產生倒流 。此外,當突狀部2a、2b之纖維密度高於〇.2g/cm3時, 位於該突狀部2a、2b之既定液體不容易往下移動’液體 會滞留於該突狀部2a、2b而讓使用者產生濕潤感。 開口部3 a、3 b的一側緣部1 4、1 6之纖維密度,係另 一側緣部1 5、1 7之纖維密度之1 . 1倍以上。 第1連結部4a之纖維密度爲0.05 g/cm3以上,較佳 爲0.1〜0.5g/cm3。當第1連結部4a之纖維密度低於〇.〇5 g/cm3的情形,當過多外壓施加而造成凸狀部2a、2b變形 時,該第1連結部4a可能也會產生同樣的變形。另—方 面,當第1連結部4a之纖維密度大於0.5 g/cm3的情形, 流入槽部1 a、1 b之既定液體可能會積在第1連結部4a, 當過度的外壓施加於該不織布116而造成其與皮膚直接接 觸時,可能讓皮膚產生濕潤感。 如以上所述’第1開口部3 a之一側緣部1 4 '第2開 口部3 b之一側緣部1 6以及第1連結部1 4a,都是至少比 開口部3a之另一側緣部1 5及開口部3b之另一側緣部! 7 之纖維密度更高之高密度區域。 特別是’開口部3 a之一側緣部14以及開口部3 b之 一側緣部16’係定義爲延伸於長邊方向(縱方向)(lD )之縱1¾¾''度區域。由於複數個開口部3a、3b係交互且 -21 - (18) (18)1343430 斷續地形成於槽部1 a ' 1 b,故縱高密度區域之開口部3 a 的一側緣部1 4、以及開口部3 b之一側緣部丨6,也是沿著 長邊方向(LD)交互且斷續地形成。因此,不織布116係 具備複數個延伸於長邊方向(LD)之縱高密度區域。 此外’在不織布116中,從不織布116之厚度方向之 —面側、亦即形成有槽部1 a、1 b以及凸狀部2 a、2 b之面 側所測定空間面積率,係比從不織布丨丨6之厚度方向之另 一面側、亦即與槽部1 a、1 b以及凸狀部2a、2b之形成面 之相反面側所測定空間面積率爲低。 被搬送至網狀支持構件300上之纖維網100,受重力 影響會往與主要爲氣體構成之流體的噴吹面形成相反側的 面側移動’越接近該相反側的面側之部位,纖維間之距離 有變窄的傾向。另一方面,越接近主要爲氣體構成之流體 的噴吹面側,纖維間的距離則有變寬的傾向。 藉由噴吹主要爲氣體構成之流體,接近網狀支持構件 300側之纖維101,會被推向該網狀支持構件300,有一部 分會朝向與網狀支持構件300的平面呈平行之方向。藉此 ,纖維間距離變得更窄而使纖維彼此更密集。以這種狀態 進行烘箱處理等之熱處理,纖維彼此形成熱融合而使纖維 1 〇 1之自由度變低,纖維間之空間面積率變低。 另一方面,隨著從網狀支持構件300側面離開而接近 主要爲氣體構成之流體的噴吹面側,纖維彼此不致產生過 度的擠壓,又在凸狀部2a、2b,所噴吹之主要爲氣體構成 之流體會被網狀支持構件300反彈回來,而使一部分的纖 -22- (19) 1343430 維101朝向與該網狀支持構件300垂直的方向。當在這 狀態下使纖維彼此熱融合後,纖維間之空間面積率變高 此外之空間面積率是指,總面積內不存在纖維之空 面積比例。空間面積率之測定方法如下所述。 首先’測定機器是使用基恩斯(股)製之數位顯微 VHX-100。首先,(1 )將樣品以槽部la、lb及突狀部 ' 2b之方向朝向適當方向(LD)的方式裝設於觀察台 。(2 )在凸狀部2a、2b之頂點,從凸狀部2a、2b之 出面側、凸狀部2a、2b之與突出面形成相反側之面, 別進行以下測定。 (3 )將測定機器之鏡頭倍率與電腦畫面上之倍率 定爲適當値’將鏡頭焦點對準樣品之最前側的纖維(不 則突出前方之纖維除外)。接著,(4)適當設定聚焦 度,製作出樣品之3 D影像。 (5)將3D影像轉換成2D影像,將既定體積平面 而界定該範圍內之間隙的空間。(6 )對2 D影像進行二 化處理,將纖維存在部位設定爲白色,將纖維不存在部 設定爲黑色。(7)令顏色反轉而將纖維不存在部位設 爲白色’將纖維存在部位設定爲黑色,測定白色化後的 積等。 在此之倍率爲3 00倍,聚焦深度爲22〇 # m (每隔 "m拍攝一次’合計拍攝η次),測定η = 1 0,取其平 値。 空間面積率是依下式計算出。 種 〇 間 鏡 2a 上 突 分 設 規 深 化 値 位 定 面 20 均 •23- (20) (20)1343430 空間面積率(%)=(空間總面積(m m 2) /測定範圍面積面 積(mm2))xl00 此處之空間總面積’係由(測定時之空間總面積/測 定時之放大倍率)來算出;測定範圍面積’係由(測定時 之測定範圍面積/測定時之放大倍率)來算出。 由於空間面積率越高纖維間距離越大’故纖維越容易 移動而使自由度變高。此外,相對於經由開口處理等來使 一部分的纖維間距離變寬之不織布,藉由將每個空間之空 間面積率提高,在不織布之主要爲氣體構成之流體的噴吹 面全體,其纖維間距離會變寬。因此,例如將該不織布應 用於吸收性物品等的情形,排泄物等的既定液體透過該不 織布116時的阻力會降低,而容易使液體移至吸收體等。 在此,每個空間之空間面積是指,在既定範圍內,相 對於纖維不存在的空間個數,纖維不存在的空間總面積之 比例。其能藉由以下計算式來算出。 空間面積(mm2/個)=空間總面積(mm2)/空間個數(個) 在凸狀部2a、2b,從該凸狀部2a、2b之突出側面所 測定之空間面積率、和從該凸狀部2a、2b之與突出面形 成相反側之面所測定之空間面積率之差値,係5%以上, 較佳爲5〜8 0 %,更佳爲丨5〜4 〇 %。 (21)1343430 從凸狀部2a、2b之突出側面測定之每一空房 面積可爲 3000/im2,較佳爲 3000〜30000"m2, 5000〜20000y m2 ° 2-2-3.單位面積重 不織布116整體之單位面積重,具體而言可 200g/m2,較佳爲20〜1 〇〇g/m2。將該不織布1 16麂 如吸收性物品的表面片的情形,當單位面積重小於 時,使用中較容易破損。當該不織布116之單位面 於2 00 g/m2時,可能不容易使流過來的液體順利 〇 開口部3 a ' 3 b之一側緣部1 4、1 6之單位面積 另一側緣部1 5、1 7的單位面積重之1 . 1倍以上, 部14、16之單位面積重可爲15〜2 50g/m2,較佳j 120g/m2。當開口部3a、3b之一側緣部14、16之 積重小於15g/m2時,由於該突狀部2a、2b所含之 量或外壓’不僅會造成突狀部2a、2b變形,且一 後的液體在加壓下可能會產生倒流。此外,當開口 3b之一側緣部! 4、1 6之單位面積重大於25 0g/m2 於該突狀部2a、2b之既定液體不容易往下移動, 滯留於該突狀部2a、2b而讓使用者產生濕潤感。 開口部3 a、3 b之另一側緣部1 5 ' 1 7之單位面 爲10〜200g/m2,較佳爲20〜100g/m2。當開口部 之另一側緣部15、17之單位面積重小於l〇g/m2時 之空間 更佳爲 爲1 0〜 :用於例 1 0 g/m2 積重大 ,向下移 重,係 一側緣 _ 2 0〜 單位面 液體重 旦吸收 部3a、 時,位 液體會 積重可 3 a ' 3 b ,由於 -25- (22) (22)1343430 該突狀部2a、2b所含之液體重量或外壓,不僅會造成突 狀部2a、2b變形,且一旦吸收後的液體在加壓下可能會 產生倒流。此外,當開口部3 a、3 b之另一側緣部1 5、1 7 之單位面積重大於200g/m2時,位於該突狀部2a、2b之 既定液體不容易往下移動,液體會滯留於該突狀部2a、2b 而讓使用者產生濕潤感。 第1連結部4a之單位面積重可爲15〜250g/m2,較佳 爲20〜120g/m2。當該第1連結部4a之單位面積重小於 1 5 g/m2的情形,因過度的外壓而造成凸狀部2a、2b變形 時,可能該第1連結部4a也會同樣地產生變形。又當該 第1連結部4a之單位面積重大於2 5 Og/m2時,流入槽部 la、lb之既定液體可能會積在第1連結部4a,當過度的 外壓施加於該不織布116而造成其與皮膚直接接觸時,可 能讓皮膚產生濕潤感。 根據上述說明,第1開口部3 a之一側緣部1 4之單位 面積重,比第1開口部3a之另一側緣部16更高。第2開 口部3 b之一側緣部1 5之單位面積重,比第2開口部3 b 之另一側緣部1 7更高。第1連結部1 4a之單位面積重, 比第1開口部3 a之另一側緣部1 6更高。 2-3.其他 本實施形態之不織布例如用於吸收既定液體或讓其透 過時’係在槽部la、lb讓液體透過,且將凸狀部2a、2b 形成多孔狀以讓其不易保持液體。又在槽部1 a、1 b所形 -26- (23) (23)1343430 成之開口 3a、3b’除了液體以外,也能讓固體透過。 在槽部la、lb形成複數個開口部3a、3b,以讓液體 及固體透過。在槽部la、lb的底部之纖維101,係朝寬度 方向(WD)配向,以防止液體過度流向槽部13、ib的不 織布116之長邊方向(LD)而擴散開。儘管槽部U、lb 之單位面積重較低’藉由將纖維1〇1朝槽部la、ib之寬 度方向(WD)配向(CD配向),能提昇不織布在寬度方 向(WD )的強度。 2-4.製造方法 本發明之不織布製造方法,係對大致片狀之纖維集合 體在其構成纖維具有自由度的狀態下,噴吹主要爲氣體構 成之流體’以在縱方向之長邊方向(L D )形成複數個開口 部,且前述複數個開口部各個之橫方向、即寬度方向( WD )之一側緣部之纖維密度,係比前述複數個開口部各 個之前述寬度方向(WD )之另一側緣部更高。 使用第3圖至第8圖來說明本實施形態之不織布116 之製造方法。首先’將纖維網1 00裝載於網狀支持構件 300之上面側。換言之,藉由網狀支持構件300將纖維網 】〇〇從下側支撐。 接著’在支撐該纖維網100之狀態下,使網狀支持構 件3 00沿縱方向之長邊方向(LD)移動,從該移動中之纖 維網1 00的上面側連續噴吹氣體,藉此製造出本實施形態 之不織布1 1 6。 -27 - (24) (24)1343430 如第5圖至第8圖所示,用來製造本實施形態的不織 布116之不織布製造裝置90係具備:網狀支持構件3 00 ( 從纖維集合體之纖維網100的一面側將其支撐)、噴吹手 段之噴吹部910、未圖示的送氣部、使纖維集合體之纖維 網1〇〇朝既定方向F移動之移動手段之輸送機930»該噴 吹部910,係對纖維集合體之纖維網1〇〇 (藉由網狀支持 構件3 00支撐其一面側),從該纖維集合體之纖維網100 噴吹主要爲氣體構成之流體。 如第3圖所示|網狀支持構件3 00例如係具備通氣部 與非通氣部》該通氣部,係使從纖維網1 〇〇之另一面側、 即上面側噴吹之主要爲氣體構成之流體,能通到網狀支持 構件3 00之與纖維網1 00配置側形成相反側之下側。非通 氣部,則是使從纖維網1 00之上側面噴吹之主要爲氣體構 成之流體,無法通到網狀支持構件3 00之下側,且使纖維 網1 00之構成纖維1 0 1無法朝向網狀支持構件3 00之相反 側移動。 亦即,網狀支持構件300之絲線301、絲線302以及 其等的交點部分3 0 4係構成非通氣部。另一方面,如上述 般,網狀支持構件300之絲線30〗及絲線302所圍繞的部 分之孔部3 03係構成通氣部。該網狀支持構件3 00之孔部 3〇3 ’能使纖維網100之構成纖維101朝向網狀支持構件 3〇〇之與纖維網1 〇〇配置側形成相反的那側移動。藉此, 能形成突出於厚度方向之突起部。針對突起部,在第3實 施形態會做詳細的說明(參照第1 1圖)。 -28- (25) (25)1343430 網狀支持構件300 ’如上述般,係由沿長邊方向(LD )配置之絲線301與沿橫方向(寬度方向WD )配置之絲 線3 0 1織造而成1以絲線3 0 1在厚度方向跨越絲線3 0 2的 方式交織成鋸齒狀該絲線302之鋸齒狀,係在長邊方向 (LD )交錯織造而成。 換言之,將非通氣部織成:使絲線3 0 1之上側方向的 頂點部、與絲線3 02之下側方向的頂點部相連接,且使和 絲線3 0 1鄰接之另一絲線3 0 1之下側方向的頂點部、與和 絲線3 02鄰接之另一絲線3 02之上側方向的頂點部相連接 〇 在此,如上述般,將纖維網100用第3圖所示之網狀 支持構件3 0 0從一面側之下側面支撐,當從上面側噴吹主 要爲氣體構成之流體時,噴出口 913與沿長邊方向(LD) 配置之絲線3 0 1的位置關係較佳爲,從噴出口 9 1 3噴吹之 主要爲氣體構成之流體,係噴到絲線3 0 1與絲線3 0 I彼此 間之大致中心。 如此般’藉由噴吹主要爲氣體構成之流體能使配置於 絲線3 02上之纖維網1 〇〇移動,而形成開口部3a、3b。藉 由使纖維網1 〇 〇朝向呈傾斜的絲線3 0 2之低處移動,以形 成開口部3 a、3 b之一側緣部1 4、丨6。此外,在開口部3 a 、3b之寬度方向(WD)之與一側緣部14、16形成相反側 之側緣部、亦即另一側緣部1 5、1 7,纖維網1 0 0幾乎不會 移動。 在此’沿長邊方向(LD )配置之絲線3 02的傾斜之高 -29- (26) (26)1343430 低差爲〇. 5 m πι以上,較佳爲0.5 ^ ,更佳爲1 0〜 5.0mm。 採用這種支持構件的情形,藉由局部的改變織造方式 、絲線粗細、或絲線形狀,即可局部的改變通氣度。 網狀支持構件3 0 0 ’例如可使用:聚酯、聚苯硫醚、 尼龍、導電性單絲等的樹脂絲,或不鏽鋼、鋼、鋁等的金 屬絲。 從纖維網1 0 0的上面側噴吹之主要爲氣體構成之流體 ’ 一部分會被該網狀支持構件300之絲線301、絲線302 以及其等的交點部分所阻擋’ 一部分不會受到網狀支持構 件3 00的阻擋而能通到下方。 通氣部之孔部303等區域之通氣度,例如爲loooo〜 60000cc/cm2 · min,較佳爲 20000 〜50000 cc/cm2· min。 所使用之網狀支持構件較佳爲,其非通氣部區域之表 面滑動性比通氣部區域更高。藉由提高滑動性,在主要爲 氣體構成之流體之噴吹區域與非通氣部之交叉區域,纖維 100較容易移動,而能提昇開口部3a、3b及第1連結部 4 a之成形性。 在此’如第5圖及第6圖所示,在不織布製造裝置90 ,使纖維網100朝既定方向依序移動來形成不織布115 ( 在本實施形態,係相當於不織布116)。該移動手段,係 使纖維集合體之纖維網100 (藉由網狀支持構件300支撐 其一面側)朝既定方向移動。具體而言,係在噴吹主要爲 氣體構成之流體的狀態下,使纖維網1 〇〇朝既定方向F移 -30- (27) (27)1343430 動。移動手段例如可使用輸送機93 0。輸送機93 0係具備 :用來裝載網狀支持構件300之橫長環狀的通氣性輸送帶 部93 9、配置於橫長環狀的通氣性輸送帶部93 9內部且位 於長邊方向(LD)兩端,用來使該環狀的通氣性輸送帶部 939朝既定方向旋轉之旋轉部931、933。 輸送機93 0係如上述般,使網狀支持構件3 00 (將纖 維網1〇〇從其下側面支撐)朝既定方向F移動。具體而言 ,如第7圖所示,以讓纖維網1 0 0通過噴吹部9 1 0的下側 之方式進行移動。進一步以讓纖維網100通過加熱手段( 兩側面開口之加熱器部9 5 0 )的內部之方式進行移動。 噴吹手段,係具備未圖示之送氣部以及噴吹部910。 未圖示之送氣部,係經由送氣管920連結於噴吹部910» 送氣管920,係以可通氣的方式連接於噴吹部910上側。 如第8圖所示,在噴吹部9 1 0,隔既定間隔形成有複數個 噴出口 9 1 3。 如第7圖所示,從未圖示之送氣部經由送氣管920送 到噴吹部910之氣體,係從噴吹部910之複數個噴出口 913噴出。複數個噴出口 913噴出之氣體,係連續噴向纖 維網1 〇 0 (其下面側被網狀支持構件3 0 0所支撐)之上面 側。具體而言’複數個噴出口 913噴出之氣體,係連續噴 向被輸送機93 0朝既定方向移動之纖維網】00的上面側。 配置於噴吹部9 1 0下方且位於網狀支持構件3 〇 0下側 之吸氣部915’能將從噴吹部910噴出且通過網狀支持構 件300之氣體等予以吸收。藉由該吸氣部915之吸氣作用 -31 - (28) (28)1343430 ,能將纖維網1 0 0以貼合於網狀支持構件3 0 0的方式予以 定位。藉由該吸氣作用’能將氣流所成形出之槽部(凹凸 )等的形狀,在保持更良好的狀態下搬送至加熱器部95 〇 內。這時較佳爲’在氣流成形之同時進行吸氣,邊吸氣邊 搬送至加熱器部95 0。 各噴出口 913所噴出之主要爲氣體構成之流體溫度, 可如第1實施形態般採用常溫,例如爲了使槽部(凹凸) '開口部之成形性良好,可設定爲:構成纖維集合體之熱 可塑性纖維之軟化點以上,較佳爲熔融十5 0 °C〜熔點-5 0 °c的範圍內。當纖維軟化時纖維本身之回彈力降低,纖維 容易保持被氣流等再度排列的形狀,當溫度提高時纖維彼 此開始進行熱熔合,將更加容易保持槽部(凹凸)等的形 狀。藉此,容易在保持槽部(凹凸)等的形狀之狀態下搬 送至加熱器部9 5 0內。 加熱手段之加熱器部950,係在既定方向之兩端形成 開口。藉此,被輸送機93 0移動之網狀支持構件3 00上所 裝載的纖維網1〇〇,會以既定時間滯留於加熱器部95 0內 部之加熱空間。例如,當纖維網1 〇〇之構成纖維1 0 1包含 熱塑性樹脂時,藉由該加熱器部950之加熱能使纖維】〇1 彼此結合而製得不織布115。 爲了形成具有開口部3 a、3 b之不織布1 1 6,也能使用 與網狀支持構件3 00不同的支持構件。依所使用支持構件 的種類,能改變槽部la、lb、凸狀部2a、2b、開口部3a 、3 b及第1連結部4a之大小與排列。例如,可採用不鏽 -32- (29) (29)1343430 鋼、銅、鋁等的金屬所製作之套筒。套筒,可將上述金屬 製的板以既定圖案進行局部衝孔而製得。金屬板上被衝孔 的部位形成通氣部,未被衝孔的部位則形成非通氣部。和 上述同樣地’在非通氣部,爲了提昇表面滑動性,其表面 以平滑狀爲佳。 這時較佳爲,在網狀支持構件300或上述套筒之支持 部件的下側,具備用來吸引噴吹至不織布116之主要爲氣 體構成之流體之吸氣部9 1 5。利用該吸氣部9 1 5來吸引被 噴吹之主要爲氣體構成之流體,能避免主要爲氣體構成之 流體被網狀支持構件3 00過度回彈而破壞纖維網1 〇〇的形 狀。 用來吸引主要爲氣體構成之流體之吸引強度,只要控 制在能將主要爲氣體構成之流體之噴吹區域之纖維101緊 壓於支持構件之程度即可。爲了保持被緊壓於支持構件上 之狀態,所噴吹之主要爲氣體構成之流體溫度較佳爲,係 不織布116的構成纖維101之一部分構成纖維的軟化點以 上,更佳爲軟化點以上熔點以下。 藉由調整所噴吹之主要爲氣體構成之流體的風量'溫 度、吸引量、支持構件之通氣性、纖維網1 00之單位面積 重等,能改變凸狀部2 a、2 b、開口部3 a、3 b、第1連結 部4 a等的形狀。例如,當所噴吹之主要爲氣體構成之流 體量與所吸引(吸氣)之主要爲氣體構成之流體量大致相 等、或是吸引量較多時,不織布116之凸狀部2a、2b的 背面側,會順沿網狀支持構件300的形狀來形成。 -33- (30) (30)1343430 藉由從網狀支持構件3 00之下側來吸引主要爲氣體構 成之流體,主要爲氣體構成之流體之噴吹區域之纖維,會 邊被壓向該網狀支持構件300至邊移動,因此纖維會朝網 狀支持構件3 00側聚集。在凸狀部2a、2b,所噴吹之主要 爲氣體構成之流體會衝撞網狀支持構件300後適度回彈, 藉此使一部分的纖維朝向厚度方向。 3 .其他實施形態 以下說明本發明的不織布之其他實施形態。在以下的 實施形態,關於沒有特別說明的部分,係和上述的實施形 態相同,當圖式中的元件與上述實施形態相同時,係賦予 同樣的符號。 利用第9圖〜第11圖來說明本發明的不織布之第2 實施形態及第3實施形態。第2實施形態及第3實施形態 ,係不織布的形狀不同之其他實施形態。 3-1.第2實施形態 用第9圖、第1〇圖來說明本發明的不織布之第2實 施形態。 3-1 -1 .不織布 如第9圖 '第1 〇圖所示,本實施形態之不織布1 40, 係在第1開口部3 a之與第2開口部3 b相反的那側,形成 與第1開口部3 a相鄰之第3開口部3 c,且在第1開口部 -34- (31) (31)1343430 3 a與第3開口部3 c之間形成第2連結部4 b。本實施形態 之不織布1 40與第1實施形態之不同點在於:第2開口部 3b之一側緣部1 6、第1連結部4a,第1開口部3a之一側 緣部1 4、第2連結部4b、第3開口部3c之一側緣部1 8 等係形成連續的蛇行狀。本實施形態之不織布1 40中,槽 部la、lb、凸狀部2a、2b、開口部3a、3b、開口部3a、 3 b之一側緣部1 4、1 6、開口部3 a、3 b之另一側緣部1 5、 1 7、以及第1連結部4 a、其等之纖維配向、纖維疏密、單 位面積重等等都和上述實施形態相同。 以下,將第1開口部3 a、第2開口部3 b、第1開口 部3 a之與第2開口部3 b相反的那側且與其相鄰之第3開 口部3c(以下第3開口部3c可簡稱爲開口部3c)當作複 數個開口部3之一例,針對與上述實施形態之不同點做說 明。 3-1-2.不織布的槪要 如第9圖及第10圖所示,本實施形態之不織布14〇, 如上述般’係形成有開口部3a、3b、3c之不織布。換言 之’不織布140 ’係沿著不織布1 40之長邊(縱)方向( L D )從圖前側起依序形成開口部3 ^、開口部3 a、開口部 3 b之不織布。 不織布1 40,和開口部3 a、3 b之一側緣部1 4、1 6同 樣地’形成有開口部3c之不織布M0寬度方向(WD)之 —側緣部1 8 p在此,第3開口部3c之—側緣部μ,係與 -35- (32) (32)1343430 第1開口部3a之一側緣部1 4在寬度方向(WD )上相反 的那側的側緣部。相對於此,在凸狀部2a、2b,形成開口 部3c之寬度方向(WD)上的另一側緣部19。 又,不織布14 0,係在第1開口部3 a與第3開口部 3c之間形成第2連結部4b。亦即,在槽部ia (槽部lb) 之相鄰的第1開口部3 a與第3開口部3 c之間,以連結凸 狀部2a、2b (隔著槽部ia或槽部ib彼此相鄰)之方式形 成第2連結部4b。換言之’隔著既定間隔而形成之複數個 第2連結部4 b ’係用來連結凸狀部2 a與和其鄰接的凸狀 部2 b。如後述般,第2連結部4 b,係纖維密度比第1開 口部3a之另一側緣部15更高之區域。 如以上所記載,第3開口部3 c,係以和開口部3 a、 3 b同樣的方式來形成:一側緣部1 8,係以和一側緣部1 4 、1 6同樣的方式來形成:另一側緣部1 9,係以和一側緣 部1 5、1 1 2 3 4 5同樣的方式來形成;第2連結部4 b,係以和第 】連結部4a同樣的方式來形成。其等之大小、厚度、纖維 配向、單位面積重 '空間面積率等等均形成相同,因此省 略其說明。 -36- 1 _ 1 - 3 ·纖維疏密 2 如第9圖及第1〇圖所示’和第!連結部4a同樣的, 3 第2連結4 b係纖維祀、度比開口部3 a之另一側緣部1 5 4 更高的區域。又如上述般’第1連結部4a、開口部3a之 5 一側緣部1 4也是同樣地’係纖維密度比開口部3 a之另一 (33) (33)1343430 側緣部1 5更高的區域。 亦即,第1連結部4a、開口部3a之一側緣部1 4、第 2連結部4 b,係屬於高密度區域。因此,第1連結部4a、 開口部3a之一側緣部14、第2連結部4b,係在不織布 140的寬度方向(WD)之開口部3a的一側緣部14之相反 側(一側)開口而形成C字狀,將其等全體定義爲C字狀 高密度區域。 由於複數個開口部3a、3b、3c在槽部la、lb交互且 連續地形成,故C字狀高密度區域之第1連結部4a、開口 部3a之一側緣部14、第2連結部4b,也是沿著不織布 140的長邊方向(LD )連續地形成。 因此,本實施形態之不織布1 40,係具備複數個延仲 於長邊方向(LD)之C字狀高密度區域。c字狀高密度區 域,係包含「C字狀」的相反形狀之「倒C字狀」高密度 區域、亦即倒C字狀高密度區域。在本實施形態,可在槽 部1 a形成「C字狀」高密度區域、在槽部丨b形成「倒c 字狀」尚密度區域’亦即在槽部la、lb形成一對的「d 字狀」高密度區域;或在槽部la形成「C:字狀」高密度 區域、在槽部〗b形成「c字狀」高密度區域,亦即在槽 部la、lb形成同樣形狀的「c字狀」高密度區域。 又’如上述般’除了第丨開口部3 a之一側緣部1 4、 第2開口部3b之一側緣部16、第1連結部4a以外,第2 連結部4b、第3開口部3C之一側緣部丨8,也是纖維密度 比第1開口部3a之另一側緣部15更高的區域。 -37- (34)1343430 如第9圖及第10圖所示,本實施形態之不織布] 第2開口部3b之一側緣部16、第1連結部4a、第1 部3a之一側緣部1 4、第2連結部4b、第3開〇部 一側緣部18等全體形成連續的蛇行狀之高密度區域 第2開口部3b之一側緣部16、第1連結部4a、第1 部3a之一側緣部14、第2連結部4b、第3開口部 一側緣部1 8全體,定義爲蛇行狀之高密度區域。 由於複數個開口部3a、3b、3c在槽部la、lb交 連續地形成,故蛇行狀高密度區域之第2開口部3 b 側緣部1 6、第1連結部4a '第1開口部3 a之一側緣 、第2連結部4b、第3開口部3c之.一側緣部18,也 著不織布140的長邊方向(LD)來形成。因此,本實 態之不織布140,係具備複數個延伸於槽部ia、lb的 (縱)方向(LD)之蛇行狀高密度區域。 本實施形態之不織布140,能藉由上述不織布製 置90來製造出。該不織布製造裝置90之不織布製造 ,可參考上述不織布116之製造方法以及不織布製造 9 0的說明。例如,在本實施形態比起第1實施形態, 要爲氣體構成之流體(例如熱風)更強力噴吹的情形 噴吹之主要爲氣體構成之流體量更多的情形、幾乎未 維網1 00施加線張力的情形、在對纖維網i 00噴吹主 氣體構成之流體(例如熱風)之前使過量供給該流體 形等,能藉由上述不織布製造裝置90來製造出不織布 140, 開口 3c之 。將 開口 3c之 互且 之一 部14 是沿 施形 長邊 造裝 方法 裝置 當主 、所 對纖 要爲 的情 ί 140 -38- (35) (35)1343430 3-2.第3實施形態 用第U圖來說明本發明的不織布之第3實施形態。 3-2-1.不織布 如第11圖所示,本實施形態之不織布150,與前述實 施形態之不同點在於:在另一面側(另面側)之與凸狀部 2a、2b對應的區域,係形成與凸狀部2a、2b之突出方向 朝相同方向的突出。本實施形態之不織布1 5 0,係在另面 側,形成複數個突起部1 〇。本實施形態之不織布1 5 0,關 於槽部la、lb、凸狀部2a、2b、開口部3a、3b、3c、開 口部 3a、3b、3c 之一側緣部 14、16' 18' 開口部 3a、3b 、3 c之另一側緣部1 5、1 7、1 9、第1連結部4a、第2連 結部4b '該等的纖維配向、纖維疏密、單位面積重等等, 都和上述實施形態相同。以下僅針對不同點做說明。 3-2-2.不織布的槪要 如第1 1 A圖、第1 1 B圖所示,本實施形態之不織布 1 5 0 ’係交互以大致等間隔的方式並列形成槽部1 a、1 b。 在槽部1 a與槽部1 b之間,係交互且大致等間隔地形成凸 狀部2a、2b。不織布150在另面側,在對應於凸狀部2a 、2b的底面之區域’係沿著長邊方向(LD ),形成與一 面側之該凸狀部2a' 2b朝向相同方向之突出。換言之’ 不織布1 5 0 ’係在該不織布I 5 〇之另面側,於對應於一面 -39- (36) (36)1343430 側的凸狀部2 a、2 b底面之區域形成凹陷之凹部,亦即使 對應於該一面側的凸狀部2a、2b底面之區域形成凸狀。 此外,如第11A圖、第11B圖所示,不織布15〇,在 另面側之相當於第1開口部3a之一側緣部1 4、第2開口 部3b之一側緣部16、第1連結部4a '第2連結部4b、第 3開口部3 c之一側緣部1 8的部分,係形成複數個突出於 厚度方向之既定長度的突起部10。 關於突起部1 〇之形成,係使高密度區域之第1開口 部3 a之一側緣部1 4、第2開口部3 b之一側緣部1 6、第1 連結部4a、第2連結部4b、以及第3開口部3 c之一側緣 部18中之纖維網100的構成纖維101離開網狀支持構件 300後,朝厚度方向突出而形成。亦即,被噴吹主要爲氣 體構成之流體後之纖維網1 〇〇的構成纖維1 0 1,受到網狀 支持構件3 00之絲線30 1與絲線3 02的作用,使複數個突 起部10朝該纖維網1〇〇之厚度方向突出。 如第11B圖所示,突起部10之長邊方向(LD)之截 面形狀,係呈大致四角狀。突起部10之長邊方向(LD) 之截面形狀’不限於大致四角狀,也能是圓頂狀、梯狀、 三角狀、Ω狀等等。爲了抑制槽部la、lb之既定液體之 擴散,較佳爲形成大致四角狀。爲了避免在過度外壓下突 起部10與皮膚接觸而產生異物感,該突起部10之頂面較 佳爲平面或曲面。 在本實施形態’突起部1 〇之長邊方向(LD )之截面 形狀呈大致四角狀’例如也可以是三角狀(三角柱狀)的 -40- (37) 1343430 突起部、在三角狀(三角柱上)之厚度方向頂點爲曲面之 . 突起部、四角狀(四角柱狀)的突起部,或是在這些突起 部形成傾斜(相對於厚度方向)而構成。 從不織布150之一側面觀察時,複數個突起部1〇、形 . 成於該複數個突起部1〇各個間之大致正方形的複數個平 坦部、形成於該複數個平坦部各個之一對的側方之複數個 * 開口部3 a、3 b、3 c等,係有規則地形成。 3-2-3.製造方法以及網狀支持構件 本實施形態之不織布1 5 0的製造方法與上述記載相同 ,如後述般,相較於第2實施形態,即使主要爲氣體構成 之流體量更多的情形,仍能藉由上述不織布製造裝置90 來製造出不織布150。此外,製造該不織布150時所使用 之網狀支持構件3 00,係和上述第1實施形態之網狀支持 構件300相同。 φ 亦即,纖維集合體之纖維網1 〇〇,係在其下面側被網 狀支持構件300支撐的狀態下,被噴吹主要爲氣體構成之 流體。這時,從網狀支持構件3 0 0之下方’將所噴吹之主 要爲氣體構成之流體予以吸引(吸氣)。所吸引(吸氣) 之主要爲氣體構成之流體量,係小於所噴吹之主要爲氣體 構成之流體量。亦即,當所噴吹之主要爲氣體構成之流體 ,大於所吸引之主要爲氣體構成之流體量時’所噴吹之主 要爲氣體構成之流體會有些許回彈’而使凸狀部2a ' 2b 之下面側(底面側)朝向與凸狀部2a、2b的上面側之凸 -41 - (38)1343430 狀部2a、2b相同的方向突出。藉此,對應於槽部la 之底面之另一面側區域會成爲相對突出,而形成從下 突出之凸狀部。 4.用途例 本發明之不織布的用途,例如包括衛生棉、成人 布、紙尿布等等的吸收性物品之表面片等。這時,凸 可位於皮膚面側、背面側之任一者,藉由位於皮膚面 可降低其與皮膚的接觸面積而抑制液體所產生之濕潤 也能當作吸收性物品之表面片與吸收體間的中間片來 。由於其與表面片或吸收體之接觸面積減少,可抑制 體之倒流。此外,由於能減少和皮膚之接觸面積、又 緩衝感,因此也適用於吸收性物品之側片、紙尿布等 面(最外部)、黏扣帶之母扣件等等。另外,也能使 用來除去附著於地板、身體之灰塵、污垢等之除塵紙 罩、母乳墊等的多種用途。 4-1·吸收性物品之表面片 關於本發明之不織布的用途,如第12圖及第13 示,例如能將不織布應用於吸收性物品之表面片4 Ο 1 (將凸狀部2a、2b配置於皮膚面側):該不織布’ 有凹凸,於凹部(槽部la、lb)具有複數個開口部 3 b以及第1連結部4a,且開口部3 a、3 b之一側緣I 的纖維密度比其他部位(例如開口部3 a、3 b之另一 、lb 面側 紙尿 狀部 側, 感。 使用 吸收 具有 的外 用於 ' □ 圖所 402 係具 3 a ' β 14 側緣 -42- (39) (39)1343430 部1 5 )更高。這時’該不織布較佳爲配置成:凸狀部2a 、2b形成面位於皮膚側。 開口部3 a ' 3 b之一側緣部1 4的纖維密度較高,亦即 剛性較高。因此’即使對一側緣部1 4施加負荷,仍能避 免開口部3 a、3 b輕易變形。又在開口部3 a、3 b之另一側 緣部15的纖維密度較低,亦即能防止開口部3a、3b周邊 之液體滞留。 將該不織布應用於吸收性物品之表面片40 1、402時 ’若發生既定液體的排泄,該液體主要會流到槽部。由於 設有開口部,即使是含有固體成分之黏性液體,藉由開口 部容易使液體移到吸收體,而避免液體在表面擴散開。 又,由於第1連結部4a之纖維的大部分均朝寬度方 向(WD)配向,寬度方向(WD)之拉伸強度高,在吸收 性物品之使用中即使在寬度方向(WD )施加摩擦力等, 仍能防止該表面片之破損。 藉此,即使因姿勢改變而造成施加於表面片之負荷改 變,仍能確保與皮膚之較小接觸面積,因此能維持良好觸 感,再者,即使一旦被吸收體吸收後的液體產生回流,仍 不易再度附著於皮膚。 4-2.吸收性物品之中間片 關於本發明之不織布的用途,如第1 4圖所示,例如 能將不織布應用於吸收性物品之中間片3 1 1 (將凸狀部2a 、2b配置於皮膚面側):該不織布,係具有凹凸,於凹部 -43- (40) (40)1343430 (槽部la、lb)具有複數個開口部3a、3b以及第1連結 部4 a,且開口部3 a、3 b之一側緣部丨4的纖維密度比其他 部位(例如開口部3 a、3 b之另—側緣部1 5 )更高。這時 ’該不織布較佳爲配置成:凸狀部2a ' 2b形成面位於皮 膚側。 開口部3 a、3 b之一側緣部1 4的纖維密度較高,亦即 剛性較高。因此,即使對一側緣部1 4施加負荷,仍能避 免開口部3a、3b輕易變形。又在開口部3a、3b之另一側 緣部1 5的纖維密度較低’亦即能防止開口部3 a、3 b周邊 之液體滯留。 藉由將該不織布(中間片)配置成凸狀部2 a、2 b形 成面位於表面片3 1 0側,能在表面片3丨〇與中間片3丨丨之 間設置複數個空間。由於在中間片311設有開口部3a、3b ’即使在短時間內產生多量的液體排泄時,因爲阻礙液體 透過的要素少,故能使該液體迅速移至吸收體。且能避免 該液體回流到表面片而擴散開。 此外’即使一旦透過中間片3 1 1而被吸收體吸收後之 液體產生回流,由於中間片3 1 1與表面片3 1 0間之接觸率 低,故不易使該液體回流至表面片而再度附著於皮膚。 此外,相較於槽部la、lb,由於凸狀部2a、2b朝厚 度方向(TD )配向之纖維含量多,且凸狀部2a、2b之頂 點和表面片310接觸,因此容易將表面片310殘留之液體 朝厚度方向(TD )吸引。藉此能抑制表面片上之液體殘留 -44- (41) 1343430 如此般,能使表面片具有局部接觸(spot )性以及降 . 低液體殘留性,而能避免液體長時間附著於皮膚。此外, 在凸狀部2a、2b之一側緣部1 4,由於朝長邊方向(LD ) 配向之縱配向纖維的含量高,而能將從表面片310移至一 . 側緣部14之液體朝長邊方向(LD )誘導。藉此,即使液 體往寬度方向(WD )擴散,仍能避免吸收性物品發生滲 漏,而能提昇吸收體之吸收效率。 4-3 .吸收性物品之外面披覆材 關於本發明之不織布的用途,如第1 5圖所示,例如 能將不織布應用於吸收性物品之外面披覆材3 20 ;該不織 布,係具有凹凸,於凹部(槽部la、lb)具有複數個開口 部3a、3b以及第1連結部4a,且開口部3a、3b之一側緣 部1 4的纖維密度比其他部位(例如開口部3 a、3 b之另一 側緣部15)更高。這時,該不織布較佳爲配置成:凸狀部 φ 2a、2b形成面位於皮膚側。 由於配置成使外面披覆材3 20之凸狀部2a、2b形成 面位於吸收性物品外側,在使用該吸收性物品時,主要用 手接觸時之觸感良好。此外,藉由在槽部la、lb設置開 口部3 a、3 b,能具備優異的通氣性。 5 .各構成物 以下詳細說明各構成物。 -45- (42)1343430 5 -1 ·關於不織布 5 -1 - 1 ·纖維集合體 纖維集合體’係形成大致片狀且其構成纖維具 度。換言之’係纖維彼此間具有自由度之纖維集合 謂纖維彼此間的自由度是指,藉由主要爲氣體構成 ’能使纖維集合體(纖維網)之構成纖維自由移動 。該纖維集合體’例如,係將複數根纖維所混合成 纖維以形成既定厚度纖維層的方式實施噴出而構成 ’將複數種不同的纖維,以分成複數次積層而形成 的方式實施噴出而構成。 本發明之纖維集合體例如包括:梳棉法所形成 網,或是前述纖維網經熱熔合而在熱熔合固化前之 。此外還包括:氣流成網法所形成之纖維網,或是 維網經熱熔合而在熱熔合固化前之纖維網。另外尙 將點黏法所形成之纖維網實施壓花,而在熱熔合固 纖維網。此外包括:用紡黏法進行紡紗而在壓花前 集合體,或是前述纖維集合體經壓花而在熱熔合固 纖維集合體。此外包括:針扎法所形成之半纏絡的 、用熔噴法紡紗而在熱熔合固化前之纖維集合體、 接合法所形成之藉由溶劑產生固化前之纖維集合體 爲了容易藉由空氣(氣體)流來使纖維再排列 較佳爲:以使用較長纖維之梳棉法來形成之纖維網 了提高纖維彼此的自由度,更佳爲僅藉由纏絡所形 熔合前的纖維網。此外,爲了在後述之藉由複數個 有自由 體。所 之流體 的程度 之混合 。例如 纖維層 之纖維 纖維網 前述纖 包括: 化前之 之纖維 化前之 纖維網 用溶劑 〇 ,其中 :又爲 成之熱 空氣( -46- (43) 1343430 氣體)流來形成槽部(凹凸)等後,保持該形狀來進行不 、 織布化’較佳爲採用後述之熱風法(air through ),亦即 .用既定的加熱裝置等進行加熱(oven )處理而使纖維集合 體所含之熱塑性纖維熱熔合。 ‘ 5-1-2.纖維 關於纖維集合體之構成纖維(例如,第1圖所示的纖 φ 維網10 0之構成纖維1 〇 1 ),例如包括:低密度聚乙烯、 高密度聚乙烯、直鏈狀聚乙烯、聚丙烯、聚對苯二甲酸乙 二醋、改質聚丙烯、改質聚對苯二甲酸乙二酯、尼龍、聚 醢亞胺等的熱塑性樹脂’各樹脂能單獨使用,或採用其等 之複合物。 複合形狀例如包括:芯成分的熔點比鞘成分更高之芯 鞘型、芯鞘之偏芯型、左右成分的熔點不同之並列型( side by side type )等等。此外,也能混合有:中空型、扁 # 平型或γ型或C型等的異形、潛在捲縮或顯在捲縮等的立 體捲縮纖維、藉由水流或熱或壓花等的物理負荷而進行分 割之分割纖維等等。 爲了形成3維捲縮形狀,可配合既定的潛在捲縮織維 或顯在捲縮纖維。在此,所謂3維捲縮形狀是指,螺旋狀 、鋸齒狀、Ω狀等等,亦即,纖維配向之主體朝向平面方 向、而一部分的纖維配向則是朝向厚度方向。藉此,能使 纖維本身之挫曲強度作用於厚度方向,即使施加有外壓仍 不易降低厚度。其中之螺旋形,由於當外壓解除後能回復 -47- (44) (44)1343430 原來的形狀’即使因外壓過大而造成些許變形,當外壓解 除後容易回復原來厚度。 所謂顯在捲縮纖維,係藉由機械捲縮來賦予形狀、或 芯鞘構造屬偏芯型、並列型等的預先捲縮的纖維之總稱。 所謂潛在捲縮纖維,係藉由加熱來產生捲縮者。 所謂機械捲縮是指,對紡紗後之連續且直線狀的纖維 ,能藉由線速度之周速差、熱、加壓等來控制者,其單位 長度之捲縮個數越多則對外壓之挫曲強度越高。捲縮個數 例如爲1 〇〜3 5個/吋,較佳爲1 5〜3 0個/吋。 所謂藉由熱收縮來賦予形狀是指,由2種不同熔點之 樹脂構成之纖維,在加熱時因熔點差會改變熱收縮率而產 生3維捲縮纖維。纖維截面之樹脂構造係包括:芯鞘構造 之偏芯型、左右成分熔點不同之並列型等等。這種纖維的 熱收縮率例如爲5〜9 0 %,較佳爲1 0〜8 0 %的範圍。 熱收縮率之測定方法具備以下步驟:(1 )用1 〇〇%的 待測疋纖維製作出200g/m2的纖維網,切割成250x250mm 的大小而作爲樣品,(3 )將該樣品在1 4 5 °C ( 4 1 8 . 1 5 K ) 之烘箱內放5分鐘,(4 )測定收縮後之長度,(5 )根據 熱收縮前後之長度差來算出。 將本不織布當作表面片使用時,例如考慮到液體之流 入以及親膚性,其纖度較佳爲1 · 1〜8.8dtex的範圍。 將本不織布當作表面片使用時,關於纖維集合體之構 成纖維,例如爲了吸收殘留於皮膚之少量經血或汗液等, 可含有紙漿、化學紙漿 '螺縈、乙酸酯、天然棉等的纖維 -48- (45) (45)1343430 素系之液親水性纖維。然而’由於一旦被纖維素系纖維吸 收之液體難以再排出,相對於全體’其混合量較佳爲在 0.1〜5質量%的範圍。 將本不織布當作表面片使用時’例如考慮到液體的流 入性以及再濕性等,可在前述列舉之疏水性合成纖維中, 混入親水劑或撥水劑或是施以披覆。也能藉由電暈處理或 電漿處理來賦予親水性。 爲了提昇白化性,例如可含有氧化鈦 '硫酸鋇、碳酸 鈣等的無機塡料。在芯鞘型複合纖維的情形,可僅在芯中 含有,或同時在鞘中也含有。 又如上所述,爲了容易藉由氣流來使纖維再排列,較 佳爲以使用較長纖維之梳棉法來形成纖維網:又爲了藉由 複數個氣流來形成槽部(凹凸)等後,保持該形狀來進行 不織布化,較佳爲採用以加熱裝置等進行加熱(oven )處 理而使熱塑性纖維熱熔合之熱風法。關於適合該製法之纖 維,爲了使纖維彼此之交點熱熔合,較佳爲使用芯鞘構造 、並列構造之纖維;爲了使鞘彼此能確實地熱熔合,較佳 爲使用芯鞘構造的纖維來構成。更佳爲使用聚對苯二甲酸 乙二酯與聚乙烯所構成之芯鞘複合纖維、或是聚丙烯與聚 乙烯所構成之芯鞘複合纖維。該等纖維可單獨或組合2種 以上來使用。纖維長度可爲20〜100mm,較佳爲35〜 6 5 m m 〇 5-2.關於不織布製造裝置 -49- (46) (46)1343430 5-2-1.主要爲氣體構成之流體 本發明之主要爲氣體構成之流體,例如包括:調整成 常溫或既定溫度之氣體、或是在該氣體中含有固體或液體 的微粒子而構成之氣懸膠體。 作爲氣體,例如爲空氣、氮氣等。氣體也包括水蒸氣 等的液體之蒸氣。 所謂氣懸膠體是指,在氣體中分散有液體或固體者, 以下列舉其具體例。例如分散有:著色用的油墨、用來提 高柔軟性之矽等的柔軟劑、爲了抑制靜電及濕潤性之親水 性或撥水性的活性劑、用來提高流體能量之氧化鈦與硫酸 鋇等的無機塡料、用來提高流體能量且提昇加熱處理時的 凹凸成形維持性之聚乙烯等的粉末黏結劑、用來止癢之鹽 酸苯海拉明與異丙基甲苯酚等的抗組織胺劑、保濕劑、殺 菌劑等。此處之固體係包含凝膠狀物。 主要爲氣體構成之流體溫度可適當調整。可按照纖維 集合體之構成纖維的性質、所要製造之不織布的形狀等來 做適當的調整。 在此,例如爲了使纖維集合體之構成纖維移動,主要 爲氣體構成之流體的溫度,較佳爲某一程度的高溫,以增 加纖維集合體之構成纖維的自由度。當纖維集合體含有熱 塑性纖維時,將主要爲氣體構成之流體溫度設定爲能使該 熱塑性纖維軟化的溫度,使主要爲氣體構成之流體的噴吹 區域等所配置之熱塑性纖維軟化或熔融,並再度硬化。 藉此,例如噴吹主要爲氣體構成之流體來維持不織布 -50- (47) (47)1343430 的形狀。又例如賦予該纖維集合體既定的強度,以在纖維 集合體被既定移動手段移動時能防止該纖維集合體(不織 布)產生飛散。 主要爲氣體構成之流體可適當調整。關於纖維彼此間 具有自由度之纖維集合體的具體例,例如以芯鞘纖維(鞘 使用高密度聚乙烯、芯使用聚對苯二甲酸乙二酯,纖維長 20〜100mm、較佳爲35〜65mm,纖度1.1〜8.8dtex'較佳 爲2.2〜5.6dtex )爲主體,當採用梳棉法開纖時其纖維長 爲20〜100mm、較佳爲35〜65mm。當採用氣流成網法開 纖時其纖維長爲1〜50mm、較佳爲3〜20mm。調整成1〇 〜lOOOgsm、較佳爲15〜lOOgsm而構成纖維網100。關於 主要爲氣體構成之流體的條件,例如,在第5圖或第6圖 所示之形成有複數個噴出口 913之噴吹部910(噴出口 913:直徑 〇.1〜30mm、較佳爲 0.5〜5mm,節距 0.5〜 30mm、較佳爲〇.1〜l〇mm,形狀爲正圓、橢圓或長方形 ),將 15 〜300t( 288.15IC 〜573.15K)、較佳爲 100 〜 200 °C (373.15 〜473.15K)之熱風,以風量 3 〜50〔L/( 分•孔)、較佳爲5〜20〔 L (分•孔)〕的條件對纖維 網100實施噴吹。例如,在以上述條件噴吹主要爲氣體構 成之流體時,其構成纖維之位置或方向可改變之纖維集合 體,係本發明的纖維集合體之一例。使用這種纖維與製造 條件來進行製造,例如能成形出第9圖所示之不織布。槽 部la、lb與凸狀部2a、2b之尺寸與單位面積重位於以下 範圍。在槽部I,厚度0.05〜10mm、較佳爲〇.1〜5mm的 -51 - (48)1343430 範圍’寬度 0.1〜30mm、較佳爲 0.5〜5mm 面積重2〜9〇〇g/m2、較佳爲1 0〜9〇g/m2纪 部 2a、2b,厚度 0.1〜15mm、較佳爲 0.5 -’寬度0.5〜3〇mm、較佳爲1.0〜10mm的翁 重 5〜l〇〇〇g/mz、較佳爲 1〇〜i〇〇gsm的範 於此範圍。 的範圍,單位 範圍。在凸狀 1 0 m m的範圍 圍,單位面積 圍,但並不限The nonwoven fabric 116 is formed in a longitudinal direction (LD) in the longitudinal direction, and a plurality of openings 3a, 3b are alternately formed at substantially equal intervals and in a continuous manner. In the present embodiment, in the present embodiment, the plurality of openings 3a and 3b are alternately formed at substantially equal intervals, but they may not be formed at substantially equal intervals and continuously. Here, the groove portions 1a and 1b of the fiber assembly are formed by the following procedure using the fiber web 100 shown in Fig. 4 of the fiber assembly. For example, the lower side of the fiber web 100 is supported by the mesh supporting member 300 shown in Fig. 3, and gas is blown from the upper side thereof to move the constituent fibers 1 of the fiber web 1 . Thereby, the groove portions 1a, 1b are formed. The movement of the constituent fibers 101 of the fiber web 100 is controlled by blowing a fluid mainly composed of a gas from the upper surface side of the fiber web 1 . The convex portions 2a and 2b are regions which are not blown by the fluid mainly composed of gas in the fiber web 100, and are relatively protruded with respect to the groove portions 1a and 1b. Here, as shown in FIG. 3A 'FIG. 3B, the mesh supporting member 300' is woven by the thread 301 disposed in the longitudinal direction (LD) and the thread 301 disposed in the lateral direction (width direction WD). In the thickness direction of the mesh supporting member 300, the wire 301 is crossed in the zigzag shape so as to span the wire 301 in the thickness direction of the mesh supporting member 30 〇 in the thickness direction of the mesh supporting member 300. For example, the serrations of the wires 312 are interwoven in the longitudinal direction (LD). The fiber web 100 of the fiber assembly is supported from the lower side by the mesh supporting member 300 shown in Figs. 3A and 3B, and when the main-13-(10) 1343430 is used as the gas from the upper side. The blowing position on the fiber web 100 is substantially the same between the respective threads 3 0 1 disposed along the longitudinal direction (LD), and is disposed on the thread 312 between the respective threads 3 0 1 . The openings are formed to form the openings 3a, 3b. The openings 3a and 3b are formed at a predetermined interval in a circular or substantially elliptical shape in the hole portion of the groove portion 1 penetrating the nonwoven fabric 116. In the present embodiment, the openings 3a are formed at substantially equal intervals, but are not limited thereto, and may be formed differently. Further, the side edges 14 and 16 are formed in the opening portions by moving the fiber web 100 toward the lower side of the inclined line 3 0 2 disposed at the width side [ί]. That is, the one side edge portion 1 4 'width direction (WD) is observed as a region on the side of the opening portion 3a or 3b. The other side edge portions 15 and 17 are formed on the side of the opening portions 3a and 3b and the one side edge portions 14, 16. That is, the other side edge portion is the other region on the side of the openings 3a, 3b via the openings 3a, 3b. The other side edge portion 15 of the openings 3a and 3b and the web 100 hardly move. Specifically, as shown in Figs. 1A, 1B, and 2, the convex portions 2a and 2b form one side edge portion of the opening portions 3a and 3b, respectively. One side edge portion 16 of the opening portion 3b is opposite to the side edge portion 14 of one side of the opening portion 3a in the width direction (WD). On the other hand, the other side edge portions 15 and 17 of the opening portion are formed in the convex portions 2a and 2b, respectively. The constituent fibers 1 构成 constituting the web 1 相对 are preferably centered with respect to the one side edge portions 14 and 16. The fiber web is made up of a large 3b, although the interval is 0 ( WD 3 a ' 3 b 16, from the vicinity of the opposite edge of the 15 and 17 edges, the fiber is shown, and the 14' 16 system is located at 3a, 3b. In the present embodiment, the above-mentioned side edge portions 14 and 16 and the other side edges πβ 1 5 and 17 are formed in the convex portion 2 in the present embodiment. a and 2 b are not limited thereto, and may be formed in the groove portions 1 a and 1 b. The nonwoven fabric 116 forms the first connecting portion 4a between the first opening portion 3a and the second opening portion 3b (the following may be The "first connecting portion 4a" is simply referred to as a connecting portion 4a). That is, the adjacent convex portion 2a is connected between the opening portion 3a adjacent to the groove portion 1a or the groove portion 1b and the opening portion 3b. The first connecting portion 4a is formed in a manner of 2b. As will be described later, the fiber density of the first connecting portion 4a is higher than the other side edge portion 15 of the first opening portion 3a, and is a region having a higher basis weight. The convex portions 2a and 2b of the non-woven fabric 116 of the present embodiment may have a thickness of 3 to 15 mm, preferably 0, in the thickness direction of the nonwoven fabric 116. 5 to 5mm. The length of the convex portion 2a, 2b in the width direction (WD) of the nonwoven fabric 116 may be 0. 5 to 30 mm, preferably 1. 0~10mm. The distance between the vertices of the adjacent convex portions 2a, 2b may be 0. 5 to 30 mm, preferably 3 to 10 mm, the height of the groove portions 1a, 1b in the thickness direction of the nonwoven fabric 116 is 90% or less of the height of the convex portions 2a, 2b, preferably 〇 50%, more preferably Good for 1 to 20%. The length of the groove portions la, lb in the width direction (WD) of the nonwoven fabric 116 may be 〇. 1 to 30 mm, preferably 0. 5~10mm. The distance between adjacent groove portions la and lb is 0. 5 to 20 mm, preferably 3 to 10 mm. Here, the height 0% in the thickness direction means that the area belongs to the opening portion 3a, 3b 〇-15-(12) (12) 1343430. By adopting such a design, for example, the non-woven fabric 116 is applied to an absorbent article. In the case of the surface sheet, even if a large amount of a predetermined liquid is discharged, the liquid is not easily bleed on the surface by forming the grooves 1a, 1b. Further, when excessive convex pressure is applied to deform the convex portions 2a and 2b, it is easy to hold the space provided by the groove portions 1a and 1b, and when a predetermined liquid is discharged in a state where external pressure is applied, Make the liquid not easy to seep on the surface. Further, when the absorbent body or the like absorbs a predetermined liquid, even if backflow occurs under the application of the external pressure, the contact area with the skin can be reduced by forming irregularities on the surface of the nonwoven fabric 6. Therefore, the non-woven fabric 116 does not adhere to the skin with a large contact area. Here, the method of measuring the height, pitch, and width of the groove portions 1a, 1b, or 2b, 2b is as follows. For example, the nonwoven fabric 1 16 is placed on the stage in an unpressurized state, and is measured based on the cross-sectional film and the cross-sectional image of the nonwoven fabric 1 16 under the microscope. The non-woven fabric 1 16 of the sample is cut by the convex portions 2a and 2b and the groove portions 1a and 1b. When the height (length in the thickness direction) is measured, the lowest position (i.e., the table surface) of the nonwoven fabric 116 is measured to the optimum position of the convex portions 2a, 2b and the groove portions la, lb. Further, when measuring the pitch of the convex portions 2a and 2b, the distance between the center positions of the convex portions 2a and 2b is measured. Similarly, when measuring the pitch of the groove portions 1a and 1b, the distance between the center positions of the groove portions 丨a and 1b is measured. When the widths of the convex portions 2a and 2b are measured, the maximum width of the bottom surfaces of the convex portions 2a and 2b is measured. Similarly, when the widths of the groove portions ia and ib are measured −16-(13) (13) 1343430 degrees The maximum width of the bottom surface of the groove portions 1a, 1b is measured. Here, the cross-sectional shape of the convex portions 2a and 2b is not particularly limited. For example, it includes a dome shape, a trapezoid shape, a triangle shape, an Ω shape, a quadrangle shape, and the like. In order to enhance the skin-friendly feeling, the vicinity of the top surface and the side surface of the convex portions 2a and 2b are preferably curved surfaces. Further, when the convex portions 2a and 2b are deformed by the external pressure, the convex portions 2a and 2b preferably have a narrower width from the bottom surface to the top surface in order to maintain the space provided by the groove portion 1. The preferred cross-sectional shape of the convex portions 2a, 2b is a curve (curved surface) such as a substantially dome shape. The length of the opening portion 3a, 3b in the longitudinal direction (LD) of the nonwoven fabric 116 (or the length in the width direction (WD)) may be 0. 1 to 5 mm, preferably 0. 5 to 4 mm. The pitch of the opening 3a and the opening 3b adjacent to each other via the first connecting portion 4a may be 0. 5 to 30 mm, preferably 1 to 10 mm. The height of the first connecting portion 4a in the thickness direction of the nonwoven fabric 116 is equal to or lower than the height of the non-woven fabric 116 in the thickness direction of the nonwoven fabric 116, and is preferably 20 to 100%, more preferably 40 to 70%. The length of the first connecting portion 4a in the longitudinal direction (longitudinal direction) and the length in the lateral direction (width direction) of the nonwoven fabric 116 may be 0. 1~5mm, preferably 0. 5 to 4 mm. The pitch between the vertices of the adjacent first connecting portions 4a may be 0. 5 to 30 mm, preferably 1 to 1 mm. The cross-sectional shape of the first connecting portion 4a in the longitudinal direction of the nonwoven fabric 116 is substantially quadrangular. The cross-sectional shape ' of the first connecting portion 4a in the longitudinal direction of the nonwoven fabric 116 is not limited to a substantially square shape, and may be a dome shape, a trapezoidal shape, a square shape, a dome shape or the like. In order to suppress the dispersion of the predetermined liquid in the groove portions ia, lb, it is preferable to have a substantially square shape. In order to avoid the foreign body sensation caused by the contact of the 7-14-(14) 1343430 portion 4a and the skin under excessive external pressure, the first joint portion is preferably a flat surface or a curved surface. 2-2. Fiber alignment, fiber density or unit area weight 2-2-1. Fiber alignment As shown in Fig. 1A, Fig. 1B, and Fig. 2, the nonwoven fabric 1 has a plurality of regions in which the content ratio of the longitudinal alignment fibers is different. These regions are the groove portions 1a, 1b, and the convex portions 2a, 2b (including the opening portion 3a side edge portions 14 and 16 and the other side edge portions of the opening portions 3a, 3b) and the like. Here, the orientation of the fibers 101 in the longitudinal direction (longitudinal direction LD) of the first direction means that the fibers are aligned in the range of -~+45 degrees with respect to the longitudinal direction (LD). The long-side direction (LD) is the direction (MD) in which the non-woven fabric sends the non-woven fabric or the web. The fibers oriented toward (LD) are referred to as longitudinal alignment fibers. Further, the WD alignment in the width direction (lateral direction) of the second direction of the fiber means the direction of the phase 2, that is, the direction orthogonal to the first direction (LD) (CD), the width direction (WD), and the fiber at -45 degrees. ~ Ten 4 5 degrees vane. The fibers aligned in the width direction (WD) are referred to as transversely aligned fiber convex portions 2a, 2b, and cover one of the openings 3a, 3b, 14 and 16 and the other side of the opening 3a' 3b. 1 5, 1 7 'one of the mouth portions 3 a, 3 b side edge portions 1 4, 16 other than the 'convex portion 2 a, the fiber 1〇1 as a whole, on the side of the non-woven fabric 11 of the convex portions 2a, 2b The top 16 of the alignment a in which the direction (LD) and the width direction (WD) are substantially equal is, for example, 1 5 and 1 7 directions of 3b) (the long side 101 of the 45-degree cloth is arranged for the first non-woven fabric) The side edge portion of the crucible is longer than the length of the opening 2b. In other words, (15) (15) 1343430, except for the side edge portions 14 and 16 of the openings 3a and 3b, the convex portions 2a and 2b are different. Preferably, the longitudinal fibers and the transverse fibers are moderately mixed to form a crucible. On the other hand, the constituent fibers 101 of the side edges 14 and 16 of the openings 3a and 3b are formed so as to be long toward the non-woven fabrics 116 of the convex portions 2a and 2b. The directional direction (LD) is aligned. For example, the alignment of the fibers 1 0 1 of the convex portions 2a and 2b is more pronounced in the longitudinal direction (LD). That is, in the first opening portion 3a. One side edge 1 In the fiber 10 of 1, the number of longitudinal alignment fibers is larger than the number of transverse alignment fibers. In the fiber 101 of one side edge portion 16 of the second opening portion 3 b, the number of longitudinal alignment fibers is larger than that of the transverse alignment fibers. For example, the content of the longitudinal alignment fibers of the side edge portions 1 4 and 16 of the opening portion 3 a ' 3 b is 5 5 % to 1 0 0 %, preferably 6 0 to 1 0 0 %. That is, the one side edge portion 166 of the second opening portion 3b has a higher content ratio of the longitudinal alignment fibers than the transverse alignment fibers. The groove portions 1a, 1b are directly fluids mainly composed of gas ( For example, hot air is blown to form regions of the openings 3a and 3b and the first connecting portion 4a. The fibers 1〇1 (longitudinal matching fibers) aligned in the longitudinal direction (LD) of the groove portions 1a and 1b are blown toward the opening. One side of the portion 3a, 3b is on the side of the side edge portion 1 4' 1 6 . The fiber 1 〇 1 (horizontal alignment fiber) aligned in the width direction (WD) is blown toward the side of the joint portion 4 a. Thus, the groove The fibers 101 of the first connecting portion 4 a of the portions 1 a and 1 b are aligned in the width direction (WD). Therefore, the longitudinal fibers of the nonwoven fabric 116 are included in the first connecting portions 4 a of the groove portions 1a and 1b. In other words, the first connecting portion 4a has the highest content ratio of the transverse fibers. That is, in the first connecting portion 4a, the transverse -19-(16) (16) 1343430 has a higher ratio of the aligned fibers than the longitudinally aligned fibers. Specifically, the content of the transversely-oriented fibers of the first connecting portion 4a is from 5 5 % to 100%, preferably from 60% to 1%. When the content ratio of the transverse alignment fibers is less than 55%, the weight per unit area of the groove portions 1a and 1b described later is low, and it is difficult to increase the strength of the nonwoven fabric in the width direction (WD). Thus. For example, when the non-woven fabric 1 16 is applied to the topsheet of the absorbent article, the use of the absorbent article may cause distortion in the width direction or breakage due to friction with the body. The measurement of the fiber alignment was carried out by using a digital microscope VHX-100 manufactured by Keynes Co., Ltd. according to the following measurement method. (1) The sample is mounted on the observation table in such a manner that its longitudinal direction is in an appropriate direction. (2) Focus the lens on the foremost fiber, except for the fibers that protrude irregularly forward. (3) Set the depth of focus and create a 3D image of the sample on the PC screen. (4) Convert 3D images into 2D images. (5) Within the measurement range, draw a plurality of lines on the screen to divide the long-side direction into parallel lines of appropriate divisions. (6) In each of the cells subdivided by the parallel lines, the alignment of the observed fibers is in the longitudinal direction (LD) (first direction) or the width direction (WD) (second direction), and the measurement is directed in all directions. The number of fibers. (7) For the total number of fibers in the set range, the ratio of the number of fibers oriented in the longitudinal direction (LD) and the ratio of the number of fibers oriented in the width direction (WD) are calculated. 2-2-2. Fiber density The fiber density of the other side edge portions 1 5 and 17 of the openings 3 a, 3 b, for example, -20-(17) (17) 1343430 is 0. 005~〇. 2g/cm3' is preferably 0. 007~0. 07g/cm3. When the convex portions 2a, 2b have a fiber density of less than 0. At 005 g/cm3, not only the deformation of the projections 2a, 2b due to the weight of the liquid or the external pressure contained in the projections 2a, 2b, but also the backflow of the absorbed liquid may be reversed. In addition, when the protrusions 2a, 2b have a higher fiber density than 〇. At 2 g/cm3, the predetermined liquid located in the projecting portions 2a and 2b does not easily move downward. The liquid stays in the projecting portions 2a and 2b to give the user a moist feeling. The fiber density of one edge portion 14 and 16 of the openings 3a, 3b is 1 of the fiber density of the other edge portion 15 and 17. More than 1 time. The fiber density of the first joint portion 4a is 0. 05 g/cm3 or more, preferably 0. 1~0. 5g/cm3. When the first joint portion 4a has a fiber density lower than 〇. In the case of 〇5 g/cm3, when the excessive pressure is applied to deform the convex portions 2a and 2b, the first joint portion 4a may be deformed in the same manner. On the other hand, when the fiber density of the first joint portion 4a is greater than 0. In the case of 5 g/cm3, the predetermined liquid flowing into the groove portions 1a, 1b may accumulate in the first joint portion 4a, and when excessive external pressure is applied to the nonwoven fabric 116 to cause direct contact with the skin, the skin may be allowed. Produces a moist feeling. As described above, the one side edge portion 1 4 of the first opening portion 3 a , the one side edge portion 16 of the second opening portion 3 b , and the first connecting portion 14 4 are at least the other than the opening portion 3a. The side edge portion 15 and the other side edge portion of the opening portion 3b! 7 High density areas with higher fiber density. In particular, the one side edge portion 14 of the opening portion 3a and the one edge portion 16' of the opening portion 3b are defined as a longitudinally extending region of the longitudinal direction (longitudinal direction) (lD). Since the plurality of openings 3a, 3b are alternately and -21 - (18) (18) 1343430 are intermittently formed in the groove portion 1 a ' 1 b, the one edge portion 1 of the opening portion 3 a of the vertical high density region 4. One side edge portion 丨6 of the opening portion 3b is also alternately formed intermittently along the longitudinal direction (LD). Therefore, the nonwoven fabric 116 has a plurality of vertical high-density regions extending in the longitudinal direction (LD). Further, in the non-woven fabric 116, the space area ratio measured from the surface side of the non-woven fabric 116 in the thickness direction, that is, the groove portions 1a and 1b and the convex portions 2a and 2b are formed. The other surface side in the thickness direction of the nonwoven fabric 6, that is, the space area ratio measured on the side opposite to the surface on which the groove portions 1a and 1b and the convex portions 2a and 2b are formed is low. The fiber web 100 conveyed to the mesh supporting member 300 is moved toward the surface side opposite to the opposite side of the blowing surface of the fluid mainly composed of the gas by the influence of gravity, and the fiber is closer to the surface side of the opposite side. The distance between them has a tendency to narrow. On the other hand, the closer to the side of the blowing surface of the fluid mainly composed of gas, the wider the distance between the fibers tends to be. By blowing a fluid mainly composed of a gas, the fiber 101 on the side close to the mesh supporting member 300 is pushed toward the mesh supporting member 300, and a portion thereof faces in a direction parallel to the plane of the mesh supporting member 300. Thereby, the distance between the fibers becomes narrower and the fibers are denser to each other. In this state, heat treatment such as oven treatment is performed, and the fibers are thermally fused to each other to lower the degree of freedom of the fibers 1 〇 1 and to lower the space area ratio between the fibers. On the other hand, as the side away from the side of the mesh supporting member 300 approaches the side of the blowing surface of the fluid mainly composed of gas, the fibers are not excessively pressed against each other, and are blown at the convex portions 2a, 2b. The fluid, which is primarily a gas, is bounced back by the mesh support member 300 such that a portion of the fiber-22-(19) 1343430 dimension 101 is oriented in a direction perpendicular to the mesh support member 300. When the fibers are thermally fused to each other in this state, the space area ratio between the fibers becomes high. Further, the space area ratio means that there is no ratio of the empty area of the fibers in the total area. The method of measuring the space area ratio is as follows. First, the measuring machine was a digital microscopic VHX-100 made by Keynes. First, (1) the sample is attached to the observation stage so that the directions of the groove portions 1a, 1b and the protruding portion '2b are directed in the appropriate direction (LD). (2) At the apex of the convex portions 2a and 2b, the surface on the side opposite to the convex portions 2a and 2b and the convex portions 2a and 2b on the opposite side to the protruding surface are measured as follows. (3) Make the lens magnification of the measuring machine and the magnification on the computer screen appropriate. 将 Align the lens with the fiber on the front side of the sample (except for the fiber protruding from the front). Next, (4) appropriately set the degree of focus to create a 3D image of the sample. (5) Converting a 3D image into a 2D image, defining a space of a gap within the range by a predetermined volume plane. (6) The 2D image is subjected to a second process, and the fiber present portion is set to white, and the fiber non-existing portion is set to black. (7) The color is reversed and the fiber non-existing portion is set to white. The fiber present portion is set to black, and the product after whitening is measured. Here, the magnification is 300 times, the depth of focus is 22 〇 # m (taken once every "m' total shot η times), and η = 1 0 is measured, and the flat is taken. The space area ratio is calculated according to the following formula. Subsequent to the inter-mirror 2a, the deepening of the 値 position is set to 20. • 23- (20) (20) 1343430 Space area ratio (%) = (total space (mm 2) / area of measurement area (mm2) ) xl00 The total area of space here is calculated from (the total area of the space at the time of measurement/magnification at the time of measurement); the measurement range area' is calculated from (the area of the measurement range at the time of measurement/magnification at the time of measurement) . Since the space area ratio is higher, the distance between fibers is larger, so the more easily the fiber moves, the higher the degree of freedom. In addition, the non-woven fabric in which a part of the interfiber distance is widened by the opening treatment or the like is increased in the space area ratio of each space, and the entire surface of the non-woven fabric is mainly composed of a gas-constituting fluid. The distance will be wider. Therefore, for example, when the nonwoven fabric is applied to an absorbent article or the like, the resistance of a predetermined liquid such as excrement or the like when passing through the nonwoven fabric 116 is lowered, and the liquid is easily moved to the absorber or the like. Here, the spatial area of each space refers to the ratio of the total area of the space in which the fiber does not exist in the predetermined range with respect to the number of spaces in which the fiber does not exist. It can be calculated by the following calculation formula. Space area (mm2/piece) = total space area (mm2) / number of spaces (number) The area ratio of the space measured from the protruding side faces of the convex portions 2a, 2b in the convex portions 2a, 2b, and from The difference in the spatial area ratio measured by the convex portions 2a and 2b on the opposite side to the protruding surface is 5% or more, preferably 5 to 80%, more preferably 丨5 to 4%. (21) 1343430 Each vacant area measured from the protruding side of the convex portions 2a, 2b may be 3000/im2, preferably 3000~30000" m2, 5000~20000y m2 ° 2-2-3. The weight per unit area of the nonwoven fabric 116 is, in particular, 200 g/m2, preferably 20 to 1 〇〇g/m2. When the non-woven fabric 1 16 such as the surface sheet of the absorbent article is used, when the weight per unit area is smaller, it is more likely to be broken during use. When the unit surface of the nonwoven fabric 116 is at 200 g/m2, it may not be easy to smoothly flow the liquid flowing over the opening portion 3 a ' 3 b one side edge portion 1 4 , 16 6 the other side portion of the unit area 1 5, 1 7 unit area is 1 weight. More than 1 time, the unit area of the portions 14 and 16 may be 15 to 2 50 g/m 2 , preferably j 120 g/m 2 . When the accumulated weight of one of the side edge portions 14 and 16 of the opening portions 3a and 3b is less than 15 g/m2, the amount or external pressure ' contained in the protruding portion 2a, 2b not only causes deformation of the protruding portion 2a, 2b, And the subsequent liquid may reverse flow under pressure. In addition, when one of the sides 3b of the opening 3b! 4, the unit area of 16 is greater than 25 0g/m2. The predetermined liquid in the protruding portions 2a, 2b does not easily move downward, and stays in the protruding portions 2a, 2b to give the user a moist feeling. The unit side surface of the other side edge portion 1 5 ' 17 of the opening portions 3 a and 3 b is 10 to 200 g/m 2 , preferably 20 to 100 g/m 2 . When the weight of the other side edge portions 15 and 17 of the opening portion is less than 10 〇g/m 2 , the space is more preferably 10 0 : for the case 1 0 g / m 2 product is significant, downward weight, One side edge _ 2 0~ unit liquid heavy-denier absorption part 3a, when the liquid level can accumulate 3 a ' 3 b , because -25- (22) (22) 1334330 the protrusion 2a, 2b contains The liquid weight or external pressure not only causes deformation of the projections 2a, 2b, but may cause backflow once the absorbed liquid is pressurized. Further, when the unit area of the other side edge portions 15 and 17 of the openings 3a, 3b is more than 200 g/m2, the predetermined liquid located in the projecting portions 2a, 2b is not easily moved downward, and the liquid will It stays in the protruding portions 2a and 2b to give the user a moist feeling. The first connecting portion 4a may have a basis weight of 15 to 250 g/m2, preferably 20 to 120 g/m2. When the weight per unit area of the first connecting portion 4a is less than 15 g/m2, the first connecting portion 4a may be deformed in the same manner when the convex portions 2a and 2b are deformed due to excessive external pressure. When the unit area of the first connecting portion 4a is larger than 25 Og/m2, the predetermined liquid flowing into the groove portions 1a and 1b may be accumulated in the first connecting portion 4a, and excessive external pressure is applied to the non-woven fabric 116. When it comes into direct contact with the skin, it may give the skin a moist feeling. According to the above description, the unit area of one side edge portion 14 of the first opening portion 3a is heavier than the other side edge portion 16 of the first opening portion 3a. The one side edge portion 15 of the second opening portion 3b has a larger unit area than the other side edge portion 17 of the second opening portion 3b. The unit area of the first connecting portion 14a is heavier than the other side portion 16 of the first opening 3a. 2-3. Others The non-woven fabric of the present embodiment is used for absorbing a predetermined liquid or allowing it to pass through, and the liquid is transmitted through the grooves 1a and 1b, and the convex portions 2a and 2b are made porous to make it difficult to hold the liquid. Further, the openings 3a and 3b' formed in the groove portions 1a and 1b are -26-(23) (23) 133430, and the solids can be transmitted in addition to the liquid. A plurality of openings 3a and 3b are formed in the groove portions 1a and 1b to allow liquid and solid to pass therethrough. The fibers 101 at the bottoms of the groove portions 1a, 1b are aligned in the width direction (WD) to prevent the liquid from excessively flowing toward the longitudinal direction (LD) of the nonwoven fabric 116 of the groove portions 13 and ib. Although the weight per unit area of the groove portions U and lb is low, the strength of the nonwoven fabric in the width direction (WD) can be improved by aligning the fibers 1〇1 in the width direction (WD) of the groove portions la and ib (CD alignment). 2-4. The manufacturing method of the nonwoven fabric of the present invention is a method in which a substantially sheet-shaped fiber assembly is sprayed with a fluid mainly composed of a gas in a state in which the constituent fibers have a degree of freedom to form a longitudinal direction (LD) in the longitudinal direction. a plurality of openings, and a fiber density of each of the plurality of openings, that is, a side edge portion of the width direction (WD) is larger than the other side of the width direction (WD) of each of the plurality of openings The edge is higher. A method of manufacturing the nonwoven fabric 116 of the present embodiment will be described with reference to Figs. 3 to 8 . First, the web 100 is loaded on the upper side of the mesh supporting member 300. In other words, the web is supported by the mesh support member 300 from the lower side. Then, in a state in which the web 100 is supported, the mesh supporting member 300 is moved in the longitudinal direction (LD) in the longitudinal direction, and the gas is continuously blown from the upper side of the moving web 100. The nonwoven fabric 1 16 of the present embodiment was produced. -27 - (24) (24) 1343430 As shown in Fig. 5 to Fig. 8, the nonwoven fabric manufacturing apparatus 90 for manufacturing the nonwoven fabric 116 of the present embodiment includes a mesh supporting member 300 (from the fiber assembly) The conveyor 930» is supported by one side of the fiber web 100, the blowing part 910 of the blowing means, the air supply part not shown, and the moving means for moving the fiber web 1 of the fiber assembly in the predetermined direction F. The blowing portion 910 is a fiber web 1 (supported on one side by the mesh supporting member 300) of the fiber assembly, and a fluid mainly composed of a gas is blown from the fiber web 100 of the fiber assembly. As shown in Fig. 3, the mesh supporting member 300 includes, for example, a venting portion and a non-venting portion, and the venting portion is mainly composed of a gas which is blown from the other side of the fiber web 1 , that is, the upper surface side. The fluid can pass to the lower side of the opposite side of the mesh support member 300 and the configuration side of the web 100. The non-venting portion is a fluid mainly composed of a gas which is blown from the upper side of the fiber web 100, and cannot pass to the lower side of the mesh supporting member 300, and the constituent fibers of the fiber web 100 are 1 0 1 It is not possible to move toward the opposite side of the mesh support member 300. That is, the wire 301 of the mesh supporting member 300, the wire 302, and the intersection portion 3 0 of the mesh supporting member 300 constitute a non-venting portion. On the other hand, as described above, the wire 30 of the mesh supporting member 300 and the hole portion 03 of the portion surrounded by the wire 302 constitute a vent. The hole portion 3〇3' of the mesh supporting member 300 can cause the constituent fibers 101 of the fiber web 100 to move toward the side opposite to the side on which the web 1 〇〇 is disposed. Thereby, the protrusion protruding in the thickness direction can be formed. The projections will be described in detail in the third embodiment (see Fig. 1). -28- (25) (25) 1343430 The mesh supporting member 300' is woven by the wire 301 disposed along the longitudinal direction (LD) and the wire 301 disposed along the lateral direction (width direction WD) as described above. 1 is interlaced into a zigzag shape in a zigzag pattern in a thickness direction across the wire 3 0 1 in the thickness direction, and is woven in a longitudinal direction (LD). In other words, the non-ventilating portion is woven such that the apex portion in the upper direction of the wire 301 is connected to the apex portion in the lower direction of the wire 309, and the other wire 3 0 1 adjacent to the wire 3 0 1 is made. The apex portion in the lower side direction is connected to the apex portion of the upper side of the other wire 308 adjacent to the wire 309. Here, as described above, the fiber web 100 is supported by the mesh shown in Fig. 3. The member 300 is supported from the lower side of the one side, and when a fluid mainly composed of a gas is blown from the upper side, the positional relationship between the discharge port 913 and the wire 3 0 1 disposed along the longitudinal direction (LD) is preferably The fluid mainly composed of a gas which is blown from the discharge port 9 1 3 is sprayed to the approximate center between the wire 3 0 1 and the wire 3 0 I. As a result, the openings 1a, 3b can be formed by blowing a fluid mainly composed of a gas to move the web 1 配置 disposed on the wire 302. The web 1 〇 移动 is moved toward the lower side of the inclined wire 3 0 2 to form one side edge portion 1 4 and 丨 6 of the opening portions 3 a and 3 b. Further, the side edges on the opposite side to the one side edge portions 14, 16 in the width direction (WD) of the openings 3a, 3b, that is, the other side edge portions 15, 17, and the fiber web 1 0 0 Hardly moving. Here, the inclination of the wire 312 arranged along the longitudinal direction (LD) is -29-(26) (26) 1343430. The difference is 〇. 5 m πι or more, preferably 0. 5 ^ , more preferably 1 0~ 5. 0mm. In the case of such a supporting member, the air permeability can be locally changed by locally changing the weaving method, the thickness of the thread, or the shape of the thread. For the mesh supporting member 300', for example, a resin yarn such as polyester, polyphenylene sulfide, nylon, or conductive monofilament, or a metal wire such as stainless steel, steel, or aluminum can be used. A portion of the fluid mainly composed of gas blown from the upper side of the fiber web 100 is blocked by the intersection of the wire 301 of the mesh supporting member 300, the wire 302, and the like, and a portion is not supported by the mesh. The member 300 is blocked and can pass to the lower side. The air permeability of the region such as the hole portion 303 of the ventilating portion is, for example, loooo to 60000 cc/cm 2 · min, preferably 20,000 to 50,000 cc/cm 2 · min. Preferably, the mesh supporting member used has a surface slidability higher than that of the vent portion in the non-venting portion. By improving the slidability, the fiber 100 can be easily moved in the intersection of the blowing region and the non-venting portion of the fluid mainly composed of the gas, and the moldability of the openings 3a and 3b and the first connecting portion 4a can be improved. Here, as shown in Fig. 5 and Fig. 6, in the nonwoven fabric manufacturing apparatus 90, the web 100 is sequentially moved in a predetermined direction to form the nonwoven fabric 115 (in the present embodiment, it corresponds to the nonwoven fabric 116). This moving means moves the fiber web 100 of the fiber assembly (supported by the mesh supporting member 300 on one side) in a predetermined direction. Specifically, in a state where a fluid mainly composed of a gas is blown, the web 1 is moved toward the predetermined direction F by -30 - (27) (27) 1334130. For the moving means, for example, a conveyor 930 can be used. The conveyor 93 0 includes a horizontally long annular ventilating belt portion 9309 for loading the mesh-shaped supporting member 300, and is disposed inside the horizontally long annular ventilating belt portion 939 and located in the longitudinal direction ( Both ends of the LD) are rotating portions 931 and 933 for rotating the annular air-permeable belt portion 939 in a predetermined direction. The conveyor 93 0 moves the mesh supporting member 300 (supporting the fiber web 1〇〇 from the lower side thereof) in the predetermined direction F as described above. Specifically, as shown in Fig. 7, the web 100 is moved so as to pass through the lower side of the blowing unit 910. Further, the web 100 is moved by the inside of the heating means (the heater portion 590 of both sides). The blowing means includes an air supply portion (not shown) and a blowing portion 910. The air supply unit (not shown) is connected to the blowing unit 910» air supply pipe 920 via an air supply pipe 920, and is ventilably connected to the upper side of the blowing unit 910. As shown in Fig. 8, a plurality of discharge ports 913 are formed at a predetermined interval in the blowing portion 910. As shown in Fig. 7, the gas sent from the air supply unit (not shown) to the blowing unit 910 via the air supply pipe 920 is ejected from the plurality of ejection ports 913 of the blowing unit 910. The gas ejected from the plurality of discharge ports 913 is continuously sprayed onto the upper side of the fiber web 1 〇 0 (the lower side of which is supported by the mesh support member 300). Specifically, the gas ejected from the plurality of ejection ports 913 is continuously ejected toward the upper surface side of the web 00 which is moved in a predetermined direction by the conveyor 93 0. The intake portion 915' disposed below the blowing portion 910 and located below the mesh supporting member 3 〇 0 can be sucked from the blowing portion 910 and absorbed by the gas or the like of the mesh supporting member 300. By the suction function -31 - (28) (28) 1343430 of the suction portion 915, the fiber web 100 can be positioned so as to be bonded to the mesh supporting member 300. By the suction function, the shape of the groove portion (concavity and convexity) formed by the air flow can be conveyed to the heater portion 95 保持 while maintaining the shape. In this case, it is preferable to carry out the suction while the airflow is being formed, and to carry it to the heater unit 95 0 while sucking. The temperature of the fluid which is mainly composed of a gas which is ejected from each of the discharge ports 913 can be set to a normal temperature as in the first embodiment. For example, in order to improve the moldability of the groove portion (concavity and convexity) 'opening portion, it is possible to set the fiber assembly. The softening point of the thermoplastic fiber is preferably in the range of from 10,000 ° C to 50 ° C. When the fibers are softened, the resilience of the fibers themselves is lowered, and the fibers are easily maintained in a shape in which they are re-arranged by a gas flow or the like. When the temperature is increased, the fibers are thermally fused together, and it is easier to maintain the shape of the grooves (concavities and convexities). Thereby, it is easy to convey to the heater part 950 in a state in which the shape of the groove (concavity and convexity) is maintained. The heater unit 950 of the heating means forms an opening at both ends in a predetermined direction. Thereby, the web 1 上 loaded on the mesh supporting member 300 moved by the conveyor 93 0 is retained in the heating space inside the heater unit 95 0 for a predetermined period of time. For example, when the constituent fibers 10 1 of the fiber web 1 comprise a thermoplastic resin, the fibers 〇 1 are bonded to each other by heating by the heater portion 950 to obtain a nonwoven fabric 115. In order to form the nonwoven fabric 1 16 having the openings 3 a, 3 b , a support member different from the mesh support member 300 can also be used. The size and arrangement of the groove portions 1a, 1b, the convex portions 2a, 2b, the openings 3a, 3b, and the first connecting portion 4a can be changed depending on the type of the supporting member to be used. For example, a sleeve made of stainless steel such as -32-(29) (29)1343430 steel, copper, or aluminum may be used. The sleeve can be obtained by partially punching the above-mentioned metal plate in a predetermined pattern. A portion of the metal plate that is punched forms a venting portion, and a portion that is not punched forms a non-venting portion. Similarly to the above, in the non-venting portion, in order to improve the surface slidability, the surface thereof is preferably smooth. In this case, it is preferable that the lower side of the mesh supporting member 300 or the support member of the sleeve is provided with an intake portion 915 for sucking a fluid mainly composed of a gas which is blown to the nonwoven fabric 116. By sucking the fluid mainly composed of the gas by the suction portion 915, it is possible to prevent the fluid mainly composed of the gas from being excessively rebounded by the mesh supporting member 300 and damaging the shape of the fiber web 1 。. The attraction strength for attracting a fluid mainly composed of a gas may be controlled to such an extent that the fiber 101 capable of blowing a region of a fluid mainly composed of a gas is pressed against the supporting member. In order to maintain the state of being pressed against the supporting member, the temperature of the fluid mainly composed of the gas to be blown is preferably such that a part of the constituent fibers 101 of the nonwoven fabric 116 constitutes a softening point or more of the fiber, more preferably a melting point or higher. the following. The convex portion 2a, 2b, and the opening portion can be changed by adjusting the air volume 'temperature, the amount of suction, the air permeability of the supporting member, the weight per unit area of the fiber web 100, etc., of the fluid mainly composed of the gas to be blown. 3 a, 3 b, the shape of the first connecting portion 4 a, and the like. For example, when the amount of the fluid mainly composed of the gas to be blown is substantially equal to the amount of the fluid mainly composed of the gas to be sucked (inhaled), or the amount of suction is large, the convex portions 2a, 2b of the nonwoven fabric 116 are The back side is formed along the shape of the mesh supporting member 300. -33- (30) (30) 1343430 By attracting a fluid mainly composed of a gas from the lower side of the mesh supporting member 300, a fiber mainly in the blowing region of the fluid composed of the gas is pressed toward the side The mesh supporting member 300 moves to the side, so that the fibers gather toward the side of the mesh supporting member 300 side. In the convex portions 2a, 2b, the fluid mainly composed of the gas blown against the mesh supporting member 300 moderately rebounds, whereby a part of the fibers are directed in the thickness direction. 3 . Other Embodiments Other embodiments of the nonwoven fabric of the present invention will be described below. In the following embodiments, the portions that are not particularly described are the same as those in the above-described embodiment, and the same reference numerals are given to the elements in the drawings. The second embodiment and the third embodiment of the nonwoven fabric of the present invention will be described with reference to Figs. 9 to 11 . The second embodiment and the third embodiment are other embodiments in which the shape of the nonwoven fabric is different. 3-1. (Second Embodiment) A second embodiment of the nonwoven fabric of the present invention will be described with reference to Fig. 9 and Fig. 1 . 3-1 -1 . The non-woven fabric of the present embodiment is formed on the side opposite to the second opening portion 3b of the first opening portion 3a as shown in Fig. 9 and the first opening portion 3a. The adjacent third opening portion 3c forms a second connecting portion 4b between the first opening portion -34-(31) (31) 1343430 3 a and the third opening portion 3 c. The non-woven fabric 1 40 of the present embodiment differs from the first embodiment in that one side edge portion 16 of the second opening portion 3b and the first connecting portion 4a, and one side edge portion 14 of the first opening portion 3a The two connecting portions 4b and one side edge portion 18 of the third opening portion 3c are formed in a continuous meandering shape. In the nonwoven fabric 140 of the present embodiment, the groove portions 1a and 1b, the convex portions 2a and 2b, the openings 3a and 3b, and the opening portions 3a and 3b are formed on one side edge portion 14 and 16 and the opening portion 3a. The other side edge portions 1 5, 17 of the 3b, and the first joint portion 4a, the fiber alignment, the fiber density, the basis weight, and the like are the same as those of the above embodiment. Hereinafter, the first opening 3a, the second opening 3b, and the third opening 3c adjacent to the second opening 3b of the first opening 3a (the following third opening) The portion 3c can be simply referred to as an example in which the opening portion 3c) is regarded as a plurality of openings 3, and differences from the above embodiment will be described. 3-1-2. Nonwoven fabrics As shown in Figs. 9 and 10, the nonwoven fabric 14 of the present embodiment is formed as a non-woven fabric in which the openings 3a, 3b, and 3c are formed as described above. In other words, the "non-woven fabric 140" sequentially forms the opening 3^, the opening 3a, and the opening 3b in the longitudinal direction (L D) of the nonwoven fabric 140 from the front side of the drawing. In the same manner as the one side edge portions 14 and 16 of the openings 3a and 3b, the non-woven fabric 1 40 is formed with the opening portion 3c in the width direction (WD) of the nonwoven fabric M. The side edge portion 1 8 p is here. The side edge portion μ of the opening portion 3c is a side edge portion on the side opposite to the width direction (WD) of one side edge portion 14 of the first opening portion 3a of -35-(32) (32) 1343430 . On the other hand, the other side edge portion 19 in the width direction (WD) of the opening portion 3c is formed in the convex portions 2a and 2b. Further, the non-woven fabric 140 forms a second connecting portion 4b between the first opening 3a and the third opening 3c. In other words, between the first opening 3a and the third opening 3c adjacent to the groove portion ia (groove portion 1b), the convex portions 2a and 2b are connected (the groove portion ia or the groove portion ib is interposed therebetween) The second connecting portion 4b is formed to be adjacent to each other. In other words, the plurality of second connecting portions 4 b ' formed at a predetermined interval are used to connect the convex portion 2 a and the convex portion 2 b adjacent thereto. As will be described later, the second connecting portion 4b has a higher fiber density than the other side edge portion 15 of the first opening portion 3a. As described above, the third opening portion 3 c is formed in the same manner as the openings 3 a and 3 b : the one edge portion 18 is in the same manner as the one edge portions 1 4 and 16 The other side edge portion 197 is formed in the same manner as the one side edge portion 15 and 1 1 2 3 4 5; the second connecting portion 4 b is the same as the first coupling portion 4a. Way to form. The size, thickness, fiber orientation, unit area weight, and space area ratio are all the same, so the description is omitted. -36- 1 _ 1 - 3 ·Fiber density 2 As shown in Figure 9 and Figure 1 'and the first! Similarly to the connecting portion 4a, the third connecting portion 4b is a region in which the fiber bundle is higher than the other side edge portion 154 of the opening portion 3a. As described above, the first connecting portion 4a and the one side edge portion 14 of the opening portion 3a are similarly the same as the other (33) (33) 1334330 side edge portion 15 of the opening portion 3a. High area. In other words, the first connecting portion 4a, the one side edge portion 14 of the opening portion 3a, and the second connecting portion 4b belong to a high-density region. Therefore, the first connecting portion 4a, the one side edge portion 14 of the opening portion 3a, and the second connecting portion 4b are on the opposite side (one side) of the one edge portion 14 of the opening portion 3a in the width direction (WD) of the nonwoven fabric 140. The opening is formed into a C-shape, and the whole is defined as a C-shaped high-density region. Since the plurality of openings 3a, 3b, and 3c are alternately formed in the groove portions 1a and 1b, the first connecting portion 4a of the C-shaped high-density region, the side edge portion 14 of the opening portion 3a, and the second connecting portion are formed. 4b is also continuously formed along the longitudinal direction (LD) of the nonwoven fabric 140. Therefore, the nonwoven fabric 1 40 of the present embodiment has a plurality of C-shaped high-density regions extending in the longitudinal direction (LD). The c-shaped high-density region is an "inverted C-shaped" high-density region having an opposite shape of "C-shaped", that is, an inverted C-shaped high-density region. In the present embodiment, a "C-shaped" high-density region is formed in the groove portion 1a, and an "inverted c-shaped" density region is formed in the groove portion 丨b, that is, a pair of grooves are formed in the groove portions 1a and 1b. a d-shaped "high-density region"; a "C:-shaped" high-density region is formed in the groove portion la, and a "c-shaped" high-density region is formed in the groove portion b, that is, the groove portions 1a and 1b are formed in the same shape. The "c-shaped" high-density area. In addition to the one side edge portion 14 of the second opening portion 3 a, the one side edge portion 16 of the second opening portion 3 b , and the first connecting portion 4 a, the second connecting portion 4 b and the third opening portion One of the 3C side edge portions 8 is also a region having a higher fiber density than the other side edge portion 15 of the first opening portion 3a. -37-(34)1343430, as shown in Fig. 9 and Fig. 10, the non-woven fabric of the present embodiment] one side edge portion 16 of the second opening portion 3b, one side of the first connecting portion 4a, and the first portion 3a The first portion 4, the second opening portion 4b, and the third opening portion side edge portion 18 are formed in a continuous meandering high-density region, the one side edge portion 16 of the second opening portion 3b, the first connecting portion 4a, and the first portion One of the side portions 14a, the second connecting portion 4b, and the third opening portion side edge portion 18 of the first portion 3a are defined as a serpentine high-density region. Since the plurality of openings 3a, 3b, and 3c are continuously formed in the groove portions 1a and 1b, the second opening portion 3b side edge portion 16 and the first connecting portion 4a' first opening portion in the meandering high-density region are formed. 3 a side edge, second connecting portion 4b, third opening portion 3c. The one side edge portion 18 is also formed in the longitudinal direction (LD) of the nonwoven fabric 140. Therefore, the non-woven fabric 140 of the present embodiment has a plurality of meandering high-density regions extending in the longitudinal direction (LD) of the groove portions ia and lb. The nonwoven fabric 140 of the present embodiment can be manufactured by the above-described nonwoven fabric 90. For the non-woven fabric manufacturing of the nonwoven fabric manufacturing apparatus 90, reference may be made to the manufacturing method of the above-mentioned nonwoven fabric 116 and the description of the nonwoven fabric manufacturing 90. For example, in the present embodiment, in the case where the fluid (for example, hot air) having a gas composition is more strongly injected than in the first embodiment, the amount of the fluid mainly composed of the gas is larger, and almost no net is 100. In the case where the thread tension is applied, the fluid is shaped or the like is excessively supplied before the fluid (for example, hot air) composed of the main gas is blown onto the fiber web 00, and the nonwoven fabric 140 and the opening 3c can be manufactured by the nonwoven fabric manufacturing apparatus 90. One of the openings 13c and one of the portions 14 is formed along the long side of the forming device. When the main and the opposite fibers are required, 140-38-(35) (35) 1343430 3-2. (THIRD EMBODIMENT) A third embodiment of the nonwoven fabric of the present invention will be described with reference to a U-shaped drawing. 3-2-1. Non-woven fabric As shown in Fig. 11, the nonwoven fabric 150 of the present embodiment is different from the above-described embodiment in that a region corresponding to the convex portions 2a and 2b on the other surface side (the other surface side) is formed in a convex shape. The protruding directions of the portions 2a, 2b protrude in the same direction. The non-woven fabric 150 of the present embodiment is formed on the other side, and a plurality of projections 1 are formed. In the non-woven fabric 150 of the present embodiment, the groove portions 1a and 1b, the convex portions 2a and 2b, the openings 3a, 3b, and 3c, and one of the opening portions 3a, 3b and 3c are opened at the side edge portions 14, 16' and 18'. The other side portions 1 5, 17 and 19 of the portions 3a, 3b, and 3c, the first connecting portion 4a, and the second connecting portion 4b' have such a fiber alignment, a dense fiber, a weight per unit area, and the like. Both are the same as the above embodiment. The following only explains the differences. 3-2-2. Non-woven fabrics As shown in Figs. 1 1 A and 1 1 B, the nonwoven fabric 1 5 0 ′ of the present embodiment alternately forms the groove portions 1 a and 1 b at substantially equal intervals. Between the groove portion 1a and the groove portion 1b, the convex portions 2a, 2b are formed alternately and at substantially equal intervals. The non-woven fabric 150 is formed on the other surface side in the region LD corresponding to the bottom surface of the convex portions 2a and 2b so as to protrude in the same direction as the convex portions 2a' to 2b on one surface side. In other words, 'non-woven fabric 150' is attached to the other side of the non-woven fabric I 5 ,, and a concave portion is formed in a region corresponding to the bottom surface of the convex portions 2 a and 2 b on the side of the one side -39-(36) (36) 1334430. Further, even a region corresponding to the bottom surface of the convex portions 2a and 2b on the one surface side is convex. In addition, as shown in FIG. 11A and FIG. 11B, the non-woven fabric 15 〇 is on the other side, and corresponds to one side edge portion 14 of the first opening portion 3a and one side edge portion 16 of the second opening portion 3b. The portion of the connecting portion 4a'the second connecting portion 4b and the one side edge portion 18 of the third opening portion 3c is formed with a plurality of protrusions 10 projecting in a predetermined length in the thickness direction. In the formation of the protrusion 1 〇, one side edge portion 14 of the first opening portion 3 a in the high-density region, one side edge portion 16 of the second opening portion 3 b, the first connecting portion 4a, and the second portion The constituent fibers 101 of the web 100 in the side edge portion 18 of the connecting portion 4b and the third opening portion 3c are separated from the mesh supporting member 300 and then protruded in the thickness direction. That is, the constituent fibers 110 of the web 1 〇〇 after being sprayed with a fluid mainly composed of a gas are subjected to the action of the wire 30 1 of the mesh supporting member 300 and the wire 308 to make the plurality of projections 10 It protrudes toward the thickness direction of the fiber web 1〇〇. As shown in Fig. 11B, the cross-sectional shape of the longitudinal direction (LD) of the projection 10 is substantially quadrangular. The cross-sectional shape ' of the longitudinal direction (LD) of the protrusion 10 is not limited to a substantially square shape, and may be a dome shape, a ladder shape, a triangular shape, an Ω shape, or the like. In order to suppress the diffusion of the predetermined liquid of the grooves 1a and 1b, it is preferable to form a substantially square shape. In order to avoid the foreign body sensation caused by the protrusion 10 coming into contact with the skin under excessive external pressure, the top surface of the protrusion 10 is preferably a flat surface or a curved surface. In the present embodiment, the cross-sectional shape of the longitudinal direction (LD) of the protrusion 1 is substantially quadrangular. For example, a triangular-shaped (triangular-shaped) -40-(37) 1343430 protrusion and a triangular shape (triangular column) may be used. The apex in the thickness direction of the top is a curved surface. The protrusions and the quadrangular (four-cornered columnar) projections are formed to be inclined (with respect to the thickness direction) in the projections. When viewed from the side of one of the non-woven fabrics 150, the plurality of protrusions 1 are shaped and shaped. a plurality of flat portions formed in a substantially square shape between the plurality of protrusions 1 and a plurality of * openings 3 a, 3 b, 3 c formed on one side of each of the plurality of flat portions, It is formed regularly. 3-2-3. Manufacturing method and mesh supporting member The manufacturing method of the non-woven fabric 150 of the present embodiment is the same as the above-described description, and as described later, even when the amount of fluid mainly composed of a gas is larger than that of the second embodiment, The nonwoven fabric 150 is manufactured by the above-described nonwoven fabric manufacturing apparatus 90. Further, the mesh supporting member 3 00 used in the production of the nonwoven fabric 150 is the same as the mesh supporting member 300 of the first embodiment. That is, the fiber web 1 〇〇 of the fiber assembly is sprayed with a fluid mainly composed of a gas in a state where the lower side thereof is supported by the mesh supporting member 300. At this time, the fluid mainly composed of the gas to be blown is sucked (inhaled) from below the mesh supporting member 300. The amount of fluid that is attracted (inhaled) is mainly composed of a gas, and is smaller than the amount of fluid mainly composed of gas that is blown. That is, when the fluid mainly composed of gas is larger than the amount of the fluid mainly composed of the gas, the fluid which is mainly composed of the gas is slightly rebounded, and the convex portion 2a is made. The lower side (bottom side) of '2b' protrudes in the same direction as the convex-41 - (38) 1334130-shaped portions 2a, 2b on the upper surface side of the convex portions 2a, 2b. Thereby, the other side surface region corresponding to the bottom surface of the groove portion 1a is relatively protruded, and a convex portion protruding from the lower side is formed. 4. Use Examples The use of the nonwoven fabric of the present invention includes, for example, a surface sheet of an absorbent article such as a sanitary napkin, an adult cloth, a disposable diaper, or the like. At this time, the convexity can be located on either the skin side or the back side, and the wet contact with the skin can be suppressed by the surface area of the skin to reduce the contact area with the skin, and can also be used as the surface sheet and the absorbent body of the absorbent article. The middle piece comes. Since the contact area with the surface sheet or the absorbent body is reduced, the backflow of the body can be suppressed. In addition, since it can reduce the contact area with the skin and the cushioning feeling, it is also suitable for the side sheet of the absorbent article, the diaper (the outermost part), the female fastener of the fastening tape, and the like. In addition, it can also be used for various purposes such as a dust-removing paper cover, a breast milk pad, and the like which are attached to the floor, body dust, dirt, and the like. 4-1. Surface sheet of absorbent article Regarding the use of the nonwoven fabric of the present invention, as shown in Figs. 12 and 13, for example, a nonwoven fabric can be applied to the surface sheet 4 Ο 1 of the absorbent article (the convex portions 2a, 2b) Disposed on the skin surface side: the non-woven fabric has irregularities, and the concave portion (the groove portions 1a, 1b) has a plurality of openings 3b and a first connecting portion 4a, and one side edge I of the opening portions 3a, 3b The fiber density is higher than that of other parts (for example, the other of the openings 3a and 3b, and the lb-face side of the urinary side, the sense of use. The external use for absorption is used for the '□ □ Fig. 402 tie 3 a ' β 14 side edge - 42- (39) (39) 1343430 Part 1 5) Higher. At this time, the non-woven fabric is preferably arranged such that the convex portions 2a and 2b are formed on the skin side. The side edge portion 14 of the opening portion 3 a ' 3 b has a higher fiber density, that is, a higher rigidity. Therefore, even if a load is applied to one side edge portion 14, the opening portions 3a, 3b can be prevented from being easily deformed. Further, the fiber density of the other side edge portion 15 of the openings 3a, 3b is low, that is, the liquid around the openings 3a, 3b can be prevented from remaining. When the nonwoven fabric is applied to the topsheets 40 1 and 402 of the absorbent article, the liquid mainly flows to the groove portion if a predetermined liquid is discharged. Since the opening portion is provided, even if it is a viscous liquid containing a solid component, the liquid is easily moved to the absorber by the opening portion, and the liquid is prevented from spreading on the surface. Further, most of the fibers of the first connecting portion 4a are aligned in the width direction (WD), and the tensile strength in the width direction (WD) is high, and friction is applied even in the width direction (WD) during use of the absorbent article. Etc., the surface sheet can still be prevented from being damaged. Thereby, even if the load applied to the top sheet is changed due to the posture change, a small contact area with the skin can be ensured, so that a good touch can be maintained, and even if the liquid absorbed by the absorber is reflowed, It is still not easy to adhere to the skin again. 4-2. For the use of the intermediate sheet of the absorbent article with respect to the nonwoven fabric of the present invention, as shown in Fig. 14, for example, the nonwoven fabric can be applied to the intermediate sheet 3 1 1 of the absorbent article (the convex portions 2a and 2b are disposed on the skin side). The non-woven fabric has irregularities, and has a plurality of openings 3a and 3b and a first connecting portion 4a in the recessed portion -43-(40) (40) 1343430 (groove portions 1a, 1b), and the opening portion 3a, The fiber density of one side edge portion 34 of 3b is higher than that of other portions (for example, the other side edge portion 15 of the openings 3a, 3b). At this time, the non-woven fabric is preferably arranged such that the convex portion 2a' 2b forming surface is located on the skin side. The side edge portion 14 of one of the openings 3a, 3b has a higher fiber density, that is, a higher rigidity. Therefore, even if a load is applied to one side edge portion 14, the opening portions 3a, 3b can be easily prevented from being easily deformed. Further, the fiber density of the other side edge portion 15 of the openings 3a and 3b is low, that is, the liquid around the openings 3a and 3b can be prevented from staying. By arranging the non-woven fabric (intermediate sheet) so that the convex portions 2a, 2b are formed on the surface sheet 3 1 0 side, a plurality of spaces can be provided between the surface sheet 3A and the intermediate sheet 3''. Since the intermediate portions 311 are provided with the openings 3a, 3b', even if a large amount of liquid is discharged in a short time, since the elements for obstructing the permeation of the liquid are small, the liquid can be quickly moved to the absorber. Moreover, the liquid can be prevented from flowing back to the surface sheet and diffused. Further, even if the liquid absorbed by the absorber is reflowed through the intermediate sheet 31, since the contact ratio between the intermediate sheet 31 and the surface sheet 3 10 is low, it is difficult to reflow the liquid to the surface sheet and re-appear. Attached to the skin. Further, compared with the groove portions 1a, 1b, since the convex portions 2a, 2b have a large amount of fibers aligned in the thickness direction (TD), and the apexes of the convex portions 2a, 2b are in contact with the surface sheet 310, it is easy to apply the surface sheet. The residual liquid of 310 is attracted toward the thickness direction (TD). Thereby, the liquid residue on the surface sheet can be suppressed - 44- (41) 1343430, so that the surface sheet can be partially spotted and lowered. Low liquid residue, while avoiding long-term adhesion of liquid to the skin. Further, in the side edge portion 14 of one of the convex portions 2a, 2b, since the content of the longitudinal alignment fibers in the longitudinal direction (LD) is high, it can be moved from the surface sheet 310 to one. The liquid of the side edge portion 14 is induced in the longitudinal direction (LD). Thereby, even if the liquid diffuses in the width direction (WD), leakage of the absorbent article can be prevented, and the absorption efficiency of the absorbent body can be improved. 4-3. The use of the outer covering material of the absorbent article with respect to the non-woven fabric of the present invention, as shown in Fig. 15, for example, the non-woven fabric can be applied to the outer covering material 3 20 of the absorbent article; the non-woven fabric has irregularities in the concave portion (the groove portions 1a, 1b) have a plurality of openings 3a, 3b and a first connecting portion 4a, and the fiber density of one side edge portion 14 of the openings 3a, 3b is higher than that of other portions (for example, the openings 3a, 3b) The other side edge portion 15) is higher. In this case, the nonwoven fabric is preferably arranged such that the convex portions φ 2a and 2b are formed on the skin side. Since the convex portions 2a, 2b of the outer covering material 3 20 are disposed on the outer side of the absorbent article, when the absorbent article is used, the touch feeling is mainly good when the hand is in contact. Further, by providing the opening portions 3a and 3b in the groove portions 1a and 1b, it is possible to provide excellent air permeability. 5 . Each component The respective components will be described in detail below. -45- (42) 1343430 5 -1 - Non-woven fabric 5 -1 - 1 - Fiber assembly The fiber assembly is formed into a substantially sheet shape and has a fiber composition. In other words, the "fibers having a degree of freedom between the fibers" means that the degree of freedom between the fibers means that the constituent fibers of the fiber assembly (web) can be freely moved by being mainly composed of a gas. For example, the fiber assembly is formed by mixing a plurality of fibers into a fiber to form a predetermined thickness of the fiber layer, and forming a plurality of different fibers so as to be formed by dividing into a plurality of layers. The fiber assembly of the present invention includes, for example, a web formed by a carding method, or the above-mentioned fiber web is thermally fused before being thermally fused and cured. In addition, it includes: a web formed by an airlaid method, or a web which is thermally fused to form a web before heat fusion. In addition, the fiber web formed by the point bonding method is embossed, and the fiber web is fixed by heat fusion. Further, it includes: spinning by a spunbonding method to form an aggregate before embossing, or the above-mentioned fiber assembly is embossed to thermally fuse the solid fiber aggregate. In addition, it includes: a semi-entangled formed by a needle-punching method, a fiber assembly which is melt-sprayed and melted before heat-fusion curing, and a fiber assembly formed by a bonding method by a solvent to be easily used by air. The (gas) flow to re-arrange the fibers is preferably a fiber web formed by a carding method using longer fibers to increase the degree of freedom of the fibers, and more preferably a fiber web before the fusion by the entanglement. . Further, in order to be described later, a plurality of free bodies are used. The degree of mixing of the fluids. For example, the fiber web of the fiber layer includes: a solvent enthalpy for the fiber web before the pre-fibration, wherein: the hot air (-46-(43) 1343430 gas) flows to form a groove portion (bump) After that, the shape is maintained and the fabric is not woven. It is preferable to use an air through method, which will be described later. The thermoplastic fibers contained in the fiber assembly are thermally fused by a given heating device or the like. ‘ 5-1-2. The constituent fibers of the fiber assembly (for example, the constituent fibers 1 〇1 of the fiber φ mesh 10 shown in Fig. 1) include, for example, low density polyethylene, high density polyethylene, and linear polyethylene. Polypropylene, polyethylene terephthalate, modified polypropylene, modified polyethylene terephthalate, nylon, polyimide, etc., each resin can be used alone or in combination. Complex. The composite shape includes, for example, a core sheath type in which the melting point of the core component is higher than the sheath component, an eccentric type of the core sheath, a side by side type in which the melting points of the left and right components are different, and the like. In addition, it is also possible to mix a hollow type, a flat type, a γ type or a C type, a shape, a potential crimping or a crimping fiber which is formed by crimping, or a physics by water flow or heat or embossing. Segmented fibers that are divided by load, and the like. In order to form a 3-dimensional crimped shape, it can be combined with a predetermined potential crimping weave or a crimped fiber. Here, the three-dimensional crimp shape means a spiral shape, a zigzag shape, an Ω shape, or the like, that is, the main body of the fiber alignment faces the plane direction, and a part of the fiber alignment direction faces the thickness direction. Thereby, the buckling strength of the fiber itself can be applied to the thickness direction, and the thickness is not easily lowered even if an external pressure is applied. Among them, the spiral shape can recover from the original shape when the external pressure is released - even if the external pressure is too large, it will easily return to the original thickness. The pinched fiber is a general term for a pre-crimped fiber which is given a shape by mechanical crimping or a core-sheath structure which is an eccentric type or a side-by-side type. The so-called latent crimping fiber is produced by heating to produce a crimper. The mechanical crimping means that the continuous and linear fibers after spinning can be controlled by the circumferential speed difference of the linear velocity, heat, pressure, etc., and the larger the number of crimps per unit length, the more externally The higher the buckling strength of the pressure. The number of crimps is, for example, 1 〇 to 3 5 / 吋, preferably 1 5 to 3 0 / 吋. The imparting of the shape by heat shrinkage means that a fiber composed of two resins having different melting points causes a heat shrinkage ratio due to a difference in melting point upon heating to produce a three-dimensional crimped fiber. The resin structure of the fiber cross section includes an eccentric type of a core-sheath structure, a side-by-side type in which the melting points of the left and right components are different, and the like. The heat shrinkage rate of such a fiber is, for example, 5 to 90%, preferably 10 to 80%. The method for measuring the heat shrinkage rate has the following steps: (1) making a fiber web of 200 g/m2 with 1% by weight of the fiber to be tested, cutting it into a size of 250 x 250 mm as a sample, and (3) taking the sample at 14 5 ° C ( 4 1 8 . The oven was placed in an oven of 1 5 K for 5 minutes, (4) the length after shrinkage was measured, and (5) was calculated from the difference in length between before and after heat shrinkage. When the non-woven fabric is used as a surface sheet, for example, considering the inflow of liquid and skin-friendly property, the fineness is preferably from 1 to 1 to 8. The range of 8dtex. When the nonwoven fabric is used as a surface sheet, the constituent fibers of the fiber assembly may contain fibers such as pulp, chemical pulp, snail, acetate, natural cotton, etc., for example, in order to absorb a small amount of menstrual blood or sweat remaining on the skin. -48- (45) (45) 1334330 Liquid hydrophilic fiber. However, since the liquid absorbed by the cellulose-based fibers is difficult to be discharged again, the amount of the mixture is preferably at 0. 1 to 5 mass% range. When the nonwoven fabric is used as a top sheet, for example, in consideration of liquid inflow property and rewet property, a hydrophilic agent or a water repellent may be mixed or coated with the hydrophobic synthetic fiber listed above. Hydrophilicity can also be imparted by corona treatment or plasma treatment. In order to improve the whitening property, for example, an inorganic pigment such as titanium oxide 'barium sulfate or calcium carbonate may be contained. In the case of the core-sheath type composite fiber, it may be contained only in the core or at the same time in the sheath. Further, as described above, in order to easily rearrange the fibers by the air current, it is preferable to form the fiber web by the carding method using the longer fibers: in order to form the groove portions (concavities and convexities) by a plurality of air currents, It is preferable to use a hot air method in which the thermoplastic fibers are thermally fused by a heating process or the like by maintaining the shape and performing the nonwoven fabric. In the fiber suitable for the production method, in order to thermally fuse the fibers to each other, it is preferable to use a core-sheath structure or a fiber having a side-by-side structure; and in order to reliably fuse the sheaths to each other, it is preferable to use a fiber having a core-sheath structure. More preferably, it is a core-sheath composite fiber composed of polyethylene terephthalate and polyethylene, or a core-sheath composite fiber composed of polypropylene and polyethylene. These fibers may be used singly or in combination of two or more. The fiber length may be 20 to 100 mm, preferably 35 to 6 5 m m 〇 5-2. About non-woven fabric manufacturing equipment -49- (46) (46) 1343430 5-2-1. Mainly a gas composed of a gas The present invention is mainly a fluid composed of a gas, and includes, for example, a gas adjusted to a normal temperature or a predetermined temperature, or an aerosol containing a solid or liquid fine particles in the gas. As the gas, for example, air, nitrogen, or the like is used. The gas also includes a vapor of a liquid such as water vapor. The term "air suspension colloid" means a liquid or a solid in which a gas is dispersed, and specific examples thereof will be given below. For example, an ink for coloring, a softener for improving flexibility, a hydrophilic agent for suppressing static electricity and wettability, and an active agent for suppressing static energy and water repellency, titanium oxide and barium sulfate for improving fluid energy, and the like are dispersed. An inorganic binder, a powder binder for improving the fluid energy and improving the unevenness of the heat treatment, and an anti-histamine agent such as diphenhydramine hydrochloride and isopropyl cresol for relieving itching , moisturizers, fungicides, etc. The solids herein contain a gel. The temperature of the fluid mainly composed of gas can be appropriately adjusted. The adjustment can be appropriately made in accordance with the properties of the constituent fibers of the fiber assembly, the shape of the nonwoven fabric to be produced, and the like. Here, for example, in order to move the constituent fibers of the fiber assembly, the temperature of the fluid mainly composed of a gas is preferably a certain high temperature to increase the degree of freedom of the constituent fibers of the fiber assembly. When the fiber assembly contains thermoplastic fibers, the temperature of the fluid mainly composed of a gas is set to a temperature at which the thermoplastic fibers can be softened, and the thermoplastic fibers disposed in a blowing region of a fluid mainly composed of a gas are softened or melted, and Harden again. Thereby, for example, a fluid mainly composed of a gas is blown to maintain the shape of the nonwoven fabric -50-(47)(47)1343430. Further, for example, the fiber assembly is given a predetermined strength to prevent scattering of the fiber assembly (non-woven fabric) when the fiber assembly is moved by a predetermined moving means. The fluid mainly composed of gas can be appropriately adjusted. Specific examples of the fiber assembly having a degree of freedom between the fibers include, for example, a core-sheath fiber (a high-density polyethylene is used for the sheath, polyethylene terephthalate is used for the core, and the fiber length is 20 to 100 mm, preferably 35 to 15). 65mm, fineness 1. 1~8. 8dtex' is preferably 2. 2~5. 6dtex) is the main body, and when the card is opened by the carding method, the fiber length is 20 to 100 mm, preferably 35 to 65 mm. When the fiber is formed by air-laid method, the fiber length is 1 to 50 mm, preferably 3 to 20 mm. The fiber web 100 is formed by adjusting to 1 〇 to 100 gsm, preferably 15 to 100 gsm. Regarding the condition of the fluid mainly composed of a gas, for example, a blowing portion 910 having a plurality of discharge ports 913 formed in Fig. 5 or Fig. 6 (discharge port 913: diameter 〇. 1 to 30 mm, preferably 0. 5~5mm, pitch 0. 5~30mm, preferably 〇. 1~l〇mm, the shape is a perfect circle, ellipse or rectangle), will be 15 ~ 300t ( 288. 15IC ~573. 15K), preferably 100 to 200 °C (373. 15 ~ 473. In the hot air of 15K), the fiber web 100 is sprayed under the conditions of an air volume of 3 to 50 [L/(min. hole), preferably 5 to 20 [L (div. hole)]. For example, when a fluid mainly composed of a gas is blown under the above conditions, the fiber assembly which constitutes a change in the position or direction of the fiber is an example of the fiber assembly of the present invention. By using such fibers and manufacturing conditions, for example, the nonwoven fabric shown in Fig. 9 can be formed. The dimensions and unit area weights of the groove portions la, lb and the convex portions 2a, 2b are in the following ranges. In the groove portion I, the thickness is 0. 05~10mm, preferably 〇. 1~5mm -51 - (48)1343430 Range 'Width 0. 1 to 30 mm, preferably 0. 5~5mm The area is 2~9〇〇g/m2, preferably 1 0~9〇g/m2, 2a, 2b, thickness 0. 1 to 15 mm, preferably 0. 5 -' width 0. 5~3〇mm, preferably 1. The range of 0 to 10 mm is 5~l〇〇〇g/mz, preferably 1〇~i〇〇gsm. Range, unit range. In the range of convex 10 m m, the unit area is enclosed, but not limited
5-2-2.噴吹手段 噴吹部910可改變主要爲氣體構成之沒 適當調整所形成的凹凸之凹部(槽部)的間 高度等。例如,藉由設定成能自動改變流龍 槽部等形成蛇行狀(波狀、鋸齒狀)或其他 藉由調整主要爲氣體構成之流體的噴出量與 適當調整槽部與開口部的形狀、形成圖案。 成之流體對於纖維網100之噴吹角度,可赁 定角度朝向纖維網100的移動方向F (生產 ’或以既定角度朝向生產線流程方向之反方 體的流向1以 隔、凸狀部的 的方向,能使 形狀。此外, 噴出時間,可 主要爲氣體構 垂直,或以既 線流程方向) 向。 5 - 2 - 3 ·加熱手段 形成有開口部之不織布116之構成纖維 法,例如包括:針扎法、紡黏法、使用溶劑 合、使用點黏法或熱風法進行熱接合等等。 後之纖維配向 '纖維疏密或纖維單位面積重 定槽部、開口部或突狀部的形狀,以熱風法 1 01的接合方 接合法進行接 爲了維持調整 、所形成之既 爲佳。例如較 -52- (49) (49)1343430 佳爲在加熱器部950使用熱風法進行熱處理。 5-2-4.其他 藉由加熱器部950加熱後之不織布n5,藉由在既定 方向F上與輸送機930形成連續之輸送機940,例如移動 至將不織布115切斷成既定形狀之步驟與捲取步驟。輸送 機940係和輸送機930同樣地,具備輸送帶部949、旋轉 部941等等。 【圖式簡單說明】 第1 A圖係本發明第1實施形態之不織布之俯視圖。 第1 B圖係本發明第1實施形態之不織布之仰視圖。 第2圖係第1實施形態之不織布之立體截面圖。 第3A圖係第1實施形態之網狀支持構件之俯視圖。 第3 B圖係第1實施形態之網狀支持構件之仰視圖。 第4圖係纖維網之立體圖。 第5圖係用來說明第1實施形態的不織布製造裝置之 側視圖。 第6圖係用來說明第5圖的不織布製造裝置之俯視圖 〇 第7圖係第5圖的區域Z之放大立體圖。 第8圖係第7圖之噴吹部之仰視圖。 第9A圖係第2實施形態之不織布之俯視圖。 第9B圖係第2實施形態之不織布之仰視圖。 -53- (50) (50)1343430 第10圖係第2實施形態之不織布之立體截面圖。 第1 1 A圖係第3實施形態之不織布之俯視圖。 第1 1 B圖係第3實施形態之不織布之截面圖。 第12A圖係顯示本發明的不織布之用途例之立體截面 圖。 第12B圖係第12A圖的局部放大圖。 第13A圖係顯示本發明的不織布之用途例之立體截面 圖。 第13B圖係第13A圖的局部放大圖。 第14圖係顯示本發明的不織布之用途例。 第15A圖係顯示本發明的不織布之用途例之立體截面 圖。 第15B圖係第15A圖的局部放大圖。 【主要元件之符號說明】 1、 1 a、1 b :槽部 2、 2a、2b :突狀部 3a ' 3b 、 3c :開口部 4a、4b :連結部 1 〇 :突起部 1 4、1 6、1 8 : 一 側緣部 1 5、1 7、1 9 :另一側緣部 90 :不織布製造裝置 1 0 0 :纖維網 -54- (51) (51)1343430 1 0 1 :纖維 115、 116、 140、 150:不織布 3 00 :網狀支持構件 301、 302 :絲線 3 0 3 :孔部 3 04 :交點部分 3 1 0 :表面片 3 1 1 :中間片 3 2 0 :外面披覆材 9 1 0 :噴吹部 9 1 3 :噴出口 9 1 5 :吸氣部 920 :送氣管 930 、 940 :輸送機 931、 933、 941 :旋轉部 93 9、949 :通氣性輸送帶部 9 5 0 :加熱器部 F :生產線流程方向 L D :長邊方向 WD :寬度方向 TD :厚度方向。 -55-5-2-2. Blowing means The blowing portion 910 can change the height and the like of the concave portion (groove portion) which is mainly formed of a gas and which is not properly adjusted. For example, it is set so as to automatically change the flow channel portion or the like to form a meandering shape (wavy shape, zigzag shape) or the like by adjusting the discharge amount of the fluid mainly composed of gas and appropriately adjusting the shape of the groove portion and the opening portion. pattern. The flow angle of the fluid into the fiber web 100 can be angled toward the moving direction F of the fiber web 100 (production direction or direction of the opposite direction of the anti-body at a predetermined angle toward the flow direction of the production line in the direction of the partition, the convex portion The shape can be made. In addition, the ejection time can be mainly perpendicular to the gas structure or in the direction of the line flow. 5 - 2 - 3 · Heating means The constituent fiber method of forming the non-woven fabric 116 having the opening portion includes, for example, a pinning method, a spunbonding method, a solvent bonding, a thermal bonding using a point bonding method or a hot air method, and the like. In the subsequent fiber alignment, the shape of the groove, the opening, or the projection of the fiber unit area is determined by the joining method of the hot air method 101, and it is preferable to maintain the adjustment. For example, it is preferable to heat-treat the heater portion 950 using the hot air method at -52-(49)(49)1343430. 5-2-4. Other non-woven fabrics n5 heated by the heater portion 950, by forming a continuous conveyor 940 with the conveyor 930 in a predetermined direction F, for example, moving to a step of cutting the nonwoven fabric 115 into a predetermined shape With the take-up step. Similarly to the conveyor 930, the conveyor 940 includes a conveyor belt portion 949, a rotating portion 941, and the like. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1A is a plan view of a nonwoven fabric according to a first embodiment of the present invention. Fig. 1B is a bottom view of the nonwoven fabric of the first embodiment of the present invention. Fig. 2 is a perspective cross-sectional view showing the nonwoven fabric of the first embodiment. Fig. 3A is a plan view of the mesh supporting member of the first embodiment. Fig. 3B is a bottom view of the mesh supporting member of the first embodiment. Figure 4 is a perspective view of the fiber web. Fig. 5 is a side view for explaining the nonwoven fabric manufacturing apparatus of the first embodiment. Fig. 6 is a plan view for explaining the nonwoven fabric manufacturing apparatus of Fig. 5 〇 Fig. 7 is an enlarged perspective view of a region Z of Fig. 5. Fig. 8 is a bottom view of the blowing portion of Fig. 7. Fig. 9A is a plan view of the nonwoven fabric of the second embodiment. Fig. 9B is a bottom view of the nonwoven fabric of the second embodiment. -53- (50) (50) 1343430 Fig. 10 is a perspective cross-sectional view of the nonwoven fabric of the second embodiment. Fig. 1A is a plan view of the nonwoven fabric of the third embodiment. Fig. 1 1 B is a cross-sectional view of the nonwoven fabric of the third embodiment. Fig. 12A is a perspective sectional view showing an example of use of the nonwoven fabric of the present invention. Fig. 12B is a partially enlarged view of Fig. 12A. Fig. 13A is a perspective sectional view showing an example of use of the nonwoven fabric of the present invention. Fig. 13B is a partially enlarged view of Fig. 13A. Fig. 14 is a view showing an example of use of the nonwoven fabric of the present invention. Fig. 15A is a perspective sectional view showing an example of use of the nonwoven fabric of the present invention. Fig. 15B is a partially enlarged view of Fig. 15A. [Description of Symbols of Main Components] 1. 1 a, 1 b : groove portions 2, 2a, 2b: protruding portions 3a' 3b, 3c: openings 4a, 4b: connecting portion 1 〇: projections 1 4, 16 1 8 : one side edge portion 1 5, 17 7 , 1 9 : the other side edge portion 90 : non-woven fabric manufacturing device 1 0 0 : fiber web - 54 - (51) (51) 1334330 1 0 1 : fiber 115, 116, 140, 150: non-woven fabric 3 00: mesh supporting members 301, 302: thread 3 0 3 : hole portion 3 04 : intersection portion 3 1 0 : surface sheet 3 1 1 : intermediate sheet 3 2 0 : outer covering material 9 1 0 : blowing portion 9 1 3 : discharge port 9 1 5 : air suction portion 920 : air supply pipe 930 , 940 : conveyors 931 , 933 , 941 : rotating portion 93 9 , 949 : air permeable conveying belt portion 9 5 0 : Heater unit F : Production line flow direction LD : Long side direction WD : Width direction TD : Thickness direction. -55-