TWI231240B - Plating-free solid wire for welding - Google Patents
Plating-free solid wire for welding Download PDFInfo
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- TWI231240B TWI231240B TW092108145A TW92108145A TWI231240B TW I231240 B TWI231240 B TW I231240B TW 092108145 A TW092108145 A TW 092108145A TW 92108145 A TW92108145 A TW 92108145A TW I231240 B TWI231240 B TW I231240B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3053—Fe as the principal constituent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
- B23K35/0261—Rods, electrodes, wires
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/362—Selection of compositions of fluxes
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Abstract
Description
1231240 (1) 玖、發明說明 【發明所屬之技術領域】 本發明涉及由未進行鍍覆的鋼絲構成的未鍍覆的焊接 用實心焊絲,特別涉及在中等板(厚度2 m m〜4 m m的板) 或薄板(厚度小於2 m m的板)的半自動焊接或自動焊接 中,焊絲送進性和引弧性優異的未鍍覆的焊接用實心焊 絲。 【先前技術】 目前,特別是在汽車産業等的薄板焊接加工中,推進 高效率化,焊接速度也在高速化。另一方面,爲了不使焊 接質量下降,期望出現一種能夠盡可能縮短電弧剛引燃後 至電弧穩定爲止所需時間的方法、即在尋求引弧性的提 高。並且,即使在頻繁地反復啓動/關閉電弧的情況下也 同樣存在所述需求。 但是,在鍍銅的焊絲的情況下,於導管和焊嘴內部等 堆積鍍銅屑,而容易損害送進性,所以難以長時間地保持 優異的引弧性。 但是,至今還沒有未鍍銅處理的前提下提高引弧性的 方法。即,因爲未鍍銅,所以有促進在電弧正上方附近焊 絲表面的氧化,並容易在焊接結束後的焊絲前端部附著氧 化膜的缺點。另外,如果在此狀態下産生電弧,則氧化膜 起絕緣物的作用,使引弧性變差。因此,對於未鍍銅的焊 絲,如果想要提高引弧性,理想的是極力降低氧化膜。因 -6 - (2) 1231240 爲所述氧化膜的大部分是由作爲實心焊絲主要成分的 Fe、Si、Mn、Ti的氧化物構成,所以爲了保持良好的引 弧性,有必要控制其中的成分(Si、Mn、Ti )的加入量。 爲了即使長時間沒有交換或淸掃導管和內管等,也能 夠一直保持優異的引弧性,就不僅需要降低金屬屑的堵塞 量、提高焊絲的送進性以及電弧的穩定性,而且也必須最 優化化學成分,更進一步地需要即使在焊絲前端上多少有 一些絕緣物,也突破該絕緣物而穩定地通電的能力、即需 要實現焊絲的高強度化。 在以往的提高引弧性(還包括電弧的穩定性和焊絲的 送進性等)的技術中,涉及未鍍銅的焊絲的技術有特開 1 999 一 342494以及1 999 — 4798 1等,而沒有特別限定是否 鍍銅卻限定了焊絲化學成分的以往技術有特開200 1 -1 29683、特開 1 994 — 23 5 84 以及特開 1 993 - 23 8 84 等。但 是,這些以往技術,均沒滿足與焊絲的拉伸強度相結合的 所述的要求。而至今還沒有出現著眼於控制附著在焊絲前 端上的氧化膜的技術。因此,利用所述以往技術,充分提 高引弧性是有局限性的。 【發明內容】 本發明是鑒於所述問題而提出的,其目的在於提供一 種能夠同時提高焊絲送進性和引弧性的未鍍覆的實心焊 絲。 本發明的未鍍覆的實心焊絲是,含有C: 0.0 4〜0 · 1 2質 (3) (3)1231240 量%、Si :0.5 〜1.1 質量 %、Μη: 1.0 〜1.7 質量 %、Ti : 0·03質量%以下、其餘爲Fe。這裏控制Si、Μη、Ti的含 量使它們滿足數學式(1)1231240 (1) 发明 Description of the invention [Technical field to which the invention belongs] The present invention relates to an unplated solid welding wire made of unplated steel wire, and particularly relates to a medium plate (a plate having a thickness of 2 mm to 4 mm) ) Or semi-automatic welding or automatic welding of thin plates (thickness less than 2 mm), unplated solid welding wire with excellent wire feedability and arc initiation. [Prior art] Currently, especially in the thin-plate welding process of the automotive industry, the efficiency has been promoted, and the welding speed has been increased. On the other hand, in order not to reduce the quality of the welding, it is desired to provide a method capable of shortening the time required for the arc to stabilize as soon as possible after the arc is ignited. And, the need exists even when the arc is repeatedly turned on / off frequently. However, in the case of a copper-plated welding wire, copper-plating chips are deposited on the inside of a pipe, a welding tip, or the like, and the feedability is easily impaired, so it is difficult to maintain excellent arc-ignition properties for a long time. However, there is no method to improve the arc initiation property without copper plating. That is, since copper is not plated, there is a disadvantage in that oxidation of the surface of the welding wire is promoted near the top of the arc, and an oxide film is easily attached to the tip of the welding wire after the welding is completed. In addition, if an arc occurs in this state, the oxide film functions as an insulator and deteriorates arc-ignitability. Therefore, it is desirable to reduce the oxide film as much as possible in order to improve the arc-initiating property of a non-copper wire. Since -6-(2) 1231240 is the majority of the oxide film, it is composed of oxides of Fe, Si, Mn, and Ti, which are the main components of solid welding wire. Therefore, in order to maintain good arc ignition, it is necessary to control the The amount of components (Si, Mn, Ti) added. In order to maintain excellent arc initiation even if there is no exchange or sweeping of the catheter and inner tube for a long time, it is not only necessary to reduce the amount of clogging of the metal chips, improve the feeding performance of the welding wire, and the stability of the arc, but also To optimize the chemical composition, even if there is some insulation on the tip of the welding wire, the ability to break through the insulation and stably energize it, that is, to increase the strength of the welding wire is required. Among the conventional technologies for improving arc ignition performance (including the stability of the arc and the feeding performance of the welding wire), the technologies involving uncoated copper wires include JP 1 999-342494 and 1 999-4798 1 etc., and Conventional technologies that do not specifically limit copper plating but limit the chemical composition of the welding wire include JP-A 200 1 -1 29683, JP 1 994-23 5 84, and JP 1 993-23 8 84. However, none of these conventional techniques satisfies the requirements described in combination with the tensile strength of the welding wire. No technology has been developed that focuses on controlling the oxide film attached to the tip of the wire. Therefore, using the above-mentioned conventional technology, there is a limitation in sufficiently improving the arc-ignition property. SUMMARY OF THE INVENTION The present invention has been made in view of the problems described above, and an object thereof is to provide an uncoated solid welding wire capable of simultaneously improving wire feedability and arc ignition performance. The unplated solid welding wire of the present invention contains C: 0.0 4 to 0 · 12 quality (3) (3) 1231240% by weight, Si: 0.5 to 1.1% by mass, Mn: 1.0 to 1.7% by mass, Ti: 0.03% by mass or less, and the rest is Fe. Here, control the content of Si, Mη, Ti so that they satisfy the mathematical formula (1)
Si + Mn + ( 10x Ti ) ^2.5 ( 1 ) (上式中Si、Μη、Ti分別爲在焊絲中各元素的含量) 並且焊絲的拉伸強度爲900〜1 300 ( N/mm2),在未 鍍覆的焊絲表面上和/或表面正下方,存在由鉀化合物、 M〇S2、礦物油、動植物油以及合成油構成的組中選擇的至 少一種油,這時鉀化合物的存在量以鉀換算爲 2〜 1 0 p p m,Μ 〇 S 2的存在量以每1 〇 k g焊絲計爲0,0 1〜〇 · 5 g,所 述油的存在量以每10kg焊絲計爲0.3〜1.5g。 根據以上的構成,利用未進行鍍覆的未鍍覆的焊接用 實心焊絲能夠得到極其優異的引弧性效果。 這裏,焊絲表面上和/或表面正下方是指以下的含 義。考慮到在焊絲表面上存在微細凹處的情況,焊絲表面 是指物件物質附著在焊絲表面上的狀態,而表面正下方是 指物件物質存在於所述凹處的內部的狀態。 在所述未鍍覆的焊接用實心焊絲中,理想的是所述 MoS2的粒徑在0.1〜10 /z m。並且更爲理想的是所述K化合 物爲硼酸K。 【實施方式】 -8- (4) 1231240 下面,更詳細地說明本發明。下面詳細說明,對 MAG焊接用實心焊絲適用本發明的作用效果。 如作爲以往技術的問題所說明的那樣,鍍銅的實心焊 絲的情況下,在導管或焊嘴內部的鍍屑的堆積成爲問題’ 從而損害送進性以及引弧性的可能性變高。因此,以由未 鍍銅的鋼絲構成的實心焊絲作爲基材,試圖改善送進性和 引弧性。但是,作爲另一問題,確認在焊接結束後的焊絲 前端附近,形成了比鍍銅的實心焊絲的情況明顯多的氧化 膜。圖1 ( a )是鍍銅的焊絲的情況,在焊絲前端上附著 的氧化膜薄,引弧時的通電容易。相對於此,圖1(b) 是未鍍銅的焊絲的情況,附著在焊絲前端上的氧化膜厚, 引弧時的難通電。 這是因爲未鍍覆的焊絲情況下,在焊接過程中於弧的 正上方促進焊絲表面的氧化。本發明人等發現,對於所述 的氧化膜,設定作爲殘渣形成劑的Si、Mn、Ti的上限, 控制它們的含量,並把這些殘渣形成劑的加入量調整爲適 宜的量時,能夠降低所述氧化膜的量。 另外,即使能夠使附著在焊絲前端上的氧化膜薄,且 保持在少量,但是只要所述氧化膜是絕緣物,就容易阻礙 通電。爲了得到更圓滑的引弧性,需要儘早突破所述絕緣 物,流通電流。作爲實現這一目的的方法,有焊絲拉伸 強度的高張力化。設定的焊絲拉伸強度較高時,焊絲前端 對焊接物件物的擠壓力變強,其結果,迅速破壞絕緣物, 能夠更快地產生電弧。 -9- (5) 1231240 圖2 ( a )和圖2 ( b )分別表示在焊絲的拉伸強度低 的情況和拉伸強度高的情況下引弧時的通電狀況。焊絲的 拉伸強度高的情況下,焊絲的擠壓力高,能夠迅速破壞焊 絲前端上的絕緣物。 另外,在作爲鹼金屬的K適量存在於焊絲表面或焊絲 表面正下方的時,因爲容易放出電子,所以促進電弧蠕升 至熔滴上方,圖3 ( a )和圖3 ( b )分別表示在焊絲表面 上不存在K的情況和在焊絲表面上存在K的情況下,引 弧時電弧蠕升差異的圖。如該圖中所示,在焊絲表面上存 在K時,促進電弧的蠕升。其結果,能夠實現穩定的引弧 性。 另外,作爲Jp弧穩定劑而使用的鉀源,理想的是硼酸 鉀。容易得到硼酸鉀的微細粒子。通過將硼酸鉀與作爲粘 度調節劑的油共同使用,硼酸鉀難以從焊絲表面脫落。所 述油是從由礦物油、動物油、植物油、以及合成油構成的 組中選擇的至少一種油。 除了硼酸鉀以外,可以使用作爲鉀的有機酸鹽的硬脂 酸鉀、棕櫚酸鉀、油酸鉀、山窬酸鉀等,以及作爲無機鉀 化合物的鉀玻璃粉末、鉀長石粉末、氟矽酸鉀等。但是, 用於拉絲潤滑劑等中的硬脂酸鉀等的碳鏈長的有機鉀化合 物即使與油共存,也較容易地從焊絲表面脫落。 M0S2和油,通過適量存在於焊絲表面或焊絲表面正 下方,具有穩定焊絲的送進性的效果。因爲在引弧的瞬間 也能夠穩定地輸送焊絲,所以如果該成分存在於焊絲表面 (6) 1231240 上或焊絲表面正下方,則能夠極大地控制引弧錯誤。另 外,作爲油,最理想的是有效地將M0S2保持在焊絲表面 上的油。 下面,說明各成分的分析方法。 [K分析方法] 將附著有 K的焊絲的切割樣品,以約20mm〜30mm 的長度準備20g左右。在石英燒杯中注入鹽酸和過氧化氫 的混合液體,並在其中加入所述切割的樣品浸漬數秒鐘, 然後取出切割樣品,過濾殘留的液體。用原子吸收法測定 過濾後液體中的K濃度,定量每10kg焊絲中的K的附著 量0 [M0S2的分析方法] 用有機溶劑(例如乙醇、丙酮、石油醚等)洗淨焊絲 後,用濾紙過濾洗滌液,然後乾燥濾紙。白煙處理該濾 紙,溶解M0S2,利用原子吸收法定量Mo ( a )。然後, 將用乙醇洗滌後的焊絲浸漬於鹽酸(HCl:H2〇:=l:l)中溶 解,以游離M〇S2,用濾紙過濾,然後通過白煙處理溶解 M0S2,利用原子吸收法定量Mo(b)。用M0S2換算Mo (a )+ Mo ( b )的總量,並用焊絲質量相除而測得每 10kg焊絲上的M0S2的塗布量。 (油量定量分析方法) -11 - (7) 1231240 準備含有一定濃度的從由礦物油、動物油、植物油以 及合成油構成的組中選擇的至少一種油的四氯化碳溶液, 並將其作爲標準液使用。以約20mm〜30mm的長度準備 2 0g左右焊絲的切割樣品。然後把切出樣品浸漬於四氯化 碳中洗滌,用紫外線吸收法測定洗滌液,並與標準液進行 比較,而測得每1 0kg焊絲上的油附著量。 下面說明加入本發明的焊絲組成中的各成分以及限制 其組成的理由。 Φ [C:0.04〜0.12 質量 % ] 如果C的加入量低於0.04質量%,則焊絲的拉伸強 度下降,所以引弧性變差。另一方面,如果超過0.12質 量%,則焊絲的拉伸強度變得太高,從而阻礙焊絲的送進 性。 [Si:〇_5〜1.1 質量 % ] 如果Si的加入量低於0.5質量%,則焊絲的拉伸強 度下降,所以引弧性變差。另一方面,如果Si的加入量 超過1.1質量%,則容易在焊絲的前端部形成氧化物,同 樣使引弧性變差。 [Mn:l.〇 〜1·7 質量 %] 如果Μη的加入量低於1.0質量%,則焊絲的拉伸強 度下降,所以引弧性變差。另一方面,如果Μη的加入量 -12- (8) 1231240 超過1 · 7質量%,則容易在焊絲的前端部形成氧化物,同 樣使引弧性變差。 [Ti:0.03質量%以下]Si + Mn + (10x Ti) ^ 2.5 (1) (In the above formula, Si, Mn, and Ti are the contents of each element in the welding wire) and the tensile strength of the welding wire is 900 ~ 1 300 (N / mm2). At least one oil selected from the group consisting of potassium compounds, MOS2, mineral oils, animal and vegetable oils, and synthetic oils is present on and / or directly below the surface of the unplated welding wire. At this time, the potassium compound is present in terms of potassium It is 2 to 10 ppm, the amount of MOS 2 present is 0,1 to 0.5 g per 10 kg of welding wire, and the amount of the oil is 0.3 to 1.5 g per 10 kg of welding wire. According to the above configuration, an unplated solid wire for welding that is not plated can obtain an extremely excellent arc striking effect. Here, the following meanings are on the surface of the welding wire and / or directly below the surface. In consideration of the existence of fine depressions on the surface of the welding wire, the surface of the welding wire refers to a state in which an object substance is attached to the surface of the welding wire, and directly below the surface means a state in which the object substance exists inside the depression. In the unplated solid welding wire, it is desirable that the particle diameter of the MoS2 is 0.1 to 10 / z m. And more desirably, the K compound is K borate. [Embodiment] -8- (4) 1231240 The present invention will be described in more detail below. The effects of the present invention applied to a solid wire for MAG welding will be described in detail below. As described in the conventional art, in the case of a solid copper-plated welding wire, the deposition of plating debris inside the catheter or the tip becomes a problem ', which increases the possibility of impairing the feedability and arc initiation. Therefore, an attempt was made to improve feedability and arc initiation by using a solid welding wire composed of a non-copper-plated steel wire as a base material. However, as another problem, it was confirmed that a significantly larger amount of oxide film was formed near the tip of the wire after completion of welding than in the case of a solid copper wire. Fig. 1 (a) shows the case of a copper-plated welding wire. The oxide film attached to the tip of the welding wire is thin, and the current is easy to conduct during arc initiation. In contrast, Fig. 1 (b) shows a case of a non-copper-plated welding wire. The thickness of the oxide film attached to the tip of the welding wire makes it difficult to energize the arc. This is because in the case of an unplated wire, oxidation of the wire surface is promoted directly above the arc during the welding process. The inventors have found that when the upper limit of Si, Mn, and Ti as the residue forming agent is set for the oxide film, the content of these residues is controlled, and the addition amount of these residue forming agents can be reduced to an appropriate amount. The amount of the oxide film. In addition, even if the oxide film attached to the tip of the welding wire can be made thin and kept small, as long as the oxide film is an insulator, it is easy to hinder current flow. In order to obtain a smoother arc-initiating property, it is necessary to break through the insulator as early as possible to flow current. One way to achieve this is to increase the tensile strength of the wire. When the tensile strength of the wire is set to be high, the squeezing force of the tip of the wire against the object to be welded becomes stronger. As a result, the insulator is quickly destroyed, and an arc can be generated more quickly. -9- (5) 1231240 Figures 2 (a) and 2 (b) show the current energization conditions during arc initiation when the tensile strength of the welding wire is low and when the tensile strength is high, respectively. When the tensile strength of the welding wire is high, the squeezing force of the welding wire is high, and the insulator on the tip of the welding wire can be quickly destroyed. In addition, when an appropriate amount of K, which is an alkali metal, exists on the surface of the welding wire or directly below the surface of the welding wire, it is easy to emit electrons, so that the arc creep is promoted to rise above the droplet. Figures 3 (a) and 3 (b) are shown in A graph showing the difference in arc creep when arc is initiated when K is not present on the wire surface and when K is present on the wire surface. As shown in the figure, when K is present on the surface of the wire, the creep of the arc is promoted. As a result, it is possible to achieve a stable arc-igniting property. The potassium source used as the Jp arc stabilizer is preferably potassium borate. It is easy to obtain fine particles of potassium borate. By using potassium borate in combination with an oil as a viscosity modifier, it is difficult for potassium borate to come off the surface of the wire. The oil is at least one oil selected from the group consisting of mineral oil, animal oil, vegetable oil, and synthetic oil. In addition to potassium borate, potassium stearate, potassium palmitate, potassium oleate, potassium behenate, and the like as organic salts of potassium, and potassium glass powder, potassium feldspar powder, and fluorosilicic acid as inorganic potassium compounds can be used. Potassium and so on. However, organic potassium compounds having a carbon chain length such as potassium stearate used in wire drawing lubricants and the like can easily fall off the surface of the wire even if they coexist with oil. M0S2 and oil have the effect of stabilizing the feedability of the wire by being present in an appropriate amount on the surface of the wire or directly below the surface of the wire. Because the welding wire can be stably delivered even at the moment of arc starting, if this component is present on the surface of the wire (6) 1231240 or directly below the surface of the wire, the arc starting error can be greatly controlled. In addition, as the oil, it is most desirable to effectively retain M0S2 on the surface of the welding wire. An analysis method of each component will be described below. [K analysis method] About 20 g of a cut sample of a welding wire to which K is attached is prepared with a length of about 20 mm to 30 mm. A mixed liquid of hydrochloric acid and hydrogen peroxide was poured into a quartz beaker, and the cut sample was added to the quartz beaker for immersion for several seconds, and then the cut sample was taken out, and the remaining liquid was filtered. The atomic absorption method was used to measure the K concentration in the filtered liquid, and the amount of K attached to each 10 kg of welding wire was quantified. The washing liquid was filtered, and then the filter paper was dried. The filter paper was treated with white smoke to dissolve MOS2, and Mo (a) was quantified by atomic absorption method. Then, the welding wire washed with ethanol was immersed in hydrochloric acid (HCl: H2O: = 1: 1) to dissolve, dissolved in MOS2, filtered with filter paper, and then dissolved in MOS2 by white smoke treatment, and quantified Mo by atomic absorption (b). The total amount of Mo (a) + Mo (b) was converted by M0S2 and the mass of the wire was divided to measure the coating amount of M0S2 per 10 kg of wire. (Quantitative analysis method of oil amount) -11-(7) 1231240 A carbon tetrachloride solution containing at least one kind of oil selected from the group consisting of mineral oil, animal oil, vegetable oil, and synthetic oil at a certain concentration is prepared and used as Use of standard solution. Prepare a cut sample of about 20 g of welding wire with a length of about 20 mm to 30 mm. The cut sample was then immersed in carbon tetrachloride and washed, and the washing liquid was measured by the ultraviolet absorption method, and compared with the standard liquid, and the oil adhesion amount per 10 kg of the welding wire was measured. Next, each component added to the wire composition of the present invention and the reason for limiting the composition will be explained. Φ [C: 0.04 to 0.12% by mass] If the amount of C added is less than 0.04% by mass, the tensile strength of the welding wire is reduced, so the arc strikeability is deteriorated. On the other hand, if it exceeds 0.12% by mass, the tensile strength of the welding wire becomes too high, thereby hindering the feedability of the welding wire. [Si: 〇_5 to 1.1% by mass] If the amount of Si added is less than 0.5% by mass, the tensile strength of the welding wire is lowered, so the arc initiation property is deteriorated. On the other hand, if the amount of Si added exceeds 1.1% by mass, oxides are likely to be formed at the tip of the wire, and arc initiation is also deteriorated. [Mn: 1.0 to 1.7 mass%] If the amount of Mn added is less than 1.0 mass%, the tensile strength of the welding wire is reduced, so the arc initiation property is deteriorated. On the other hand, if the amount of Mn added -12- (8) 1231240 exceeds 1 · 7% by mass, it is easy to form an oxide at the tip of the wire, and the arc initiation property is also deteriorated. [Ti: 0.03 mass% or less]
Ti是有效於提高電弧穩定性的元素。但也是最容易 造成殘渣的成分之一。因此,需要把其含量控制在〇.〇3 質量%以下。如果Ti的含量超過〇.〇3質量%,則容易在 焊絲的前端部形成氧化物,使引弧性變差。 鲁 [數學式Si+Mn+ (10xTi)的値:2.5以下] 將Si、Mn、Ti作爲各元素的含量時,如果Si+Mn + (10x Ti )的値超過2·5,則容易在焊絲的前端部形成氧 化物,使引弧性變差。通過使Si+Mn+ (10xTi)在2.5 以下,能夠可靠地減少渣。 另外,除了 C、Si、Μη以外,在不損害本發明的作 用效果的範圍內,可以根據需要,適當加入其他的元素。 φ 作爲這樣的元素,可以例舉Cr、Mo、V、Nb等。 [焊絲的拉伸強度:900〜1 300N/mm2] 如果焊絲的拉伸強度低於900 N/mm2,則因爲焊絲的 強度不足,所以引弧性變差。另一方面,如果超過 1 3 00N/mm2,焊絲的拉伸強度變得過高,所以阻礙焊絲的 送進性。 作爲任意地控制焊絲拉伸強度的方法,可以例舉焊接 -13- 1231240 Ο) 用焊絲的製造方法。作爲焊接用焊絲的製造設備,極其重 要的能把製造成本控制在何種程度。因此,關於本發明的 焊接用焊絲,其前提是利用從製造工序中省去退火工序的 設備進行製造。下面對具體的製造方法進行說明。首先, 通過熱軋’製造焊接焊絲的“原線”。用鹽酸等酸洗處理 該原線後,通過冷加工拉絲。酸洗處理是將由熱軋中産生 的原線的氧化皮用化學方法除去的工序。對於該氧化皮, 也可以通過彎曲或擰等的機械方法除去。對於M0S2和Κ φ 等’可以在拉絲過程中塗布,也可加工至最後産品直徑 後,與含有聚異丁稀的油混合後塗布。爲了對於最終産品 的直徑,將焊絲拉伸強度控制在權利要求範圍之內,可以 調整原線加工過程中的熱軋的壓延溫度和斷面減少率,或 者調整冷加工的拉絲過程中的斷面減少率。 使直徑達到最終成品直徑的拉絲工序中,使用孔模、 微碾機(micro mill )或輥輪拉絲模,加工焊絲。通過熱 軋條件的最優化即壓延溫度的控制和斷面減少率的最佳 _ 化,可從製造工序中省去退火工序。在這種狀況下,如果 焊絲的拉伸強度超過1 300 ( N/mm2),則使用微碾機或輥 輪拉絲模來拉絲而極力控制加工硬化從而控制在規定的強 度也是一種方法。 作爲其他的控制焊絲拉伸強度的方法,把C (碳)的 加入量調整爲適當的量的方法是有效的。通過加入Si、 Μη、Ti等也能夠提高焊絲的拉伸強度。但是,如上所 述,這將成爲産生焊絲前端氧化膜的原因。加入C的情況 -14 - (10) (10)1231240 下,C與氧進行反應成爲CO或C〇2,返回到保護氣體 中。這樣.,如果使用C,則能夠不增加發生氧化膜原因的 基礎上控制焊絲拉伸強度的水平。但是,當通過作爲焊絲 化學成分的C來控制焊絲拉伸強度時,當然其前提是充分 滿足焊接金屬的機械性能。 [鉀化合物的焊絲附著量:以鉀換算爲2〜lOppm] 如果在焊絲表面或焊絲表面正下方的鉀化合物的附著 量以鉀換算低於2ppm,則難以實現向熔滴上部的電弧的 蠕升,不能得到良好的引弧性。另一方面,如果鉀化合物 的附著量以鉀換算高於lOppm,則成爲導管內部堵塞的原 因,送進性變差。 [粒徑爲0. 1〜1 0 // m的Μ 〇 S 2的附著量:每1 〇 k g焊絲爲 0.01〜0.5g] M0S2的粒徑在〇· 1〜1〇 # m是理想的。如果M0S2的粒 徑不足0· 1 // m,無法實現滑移性,不能得到良好的送進 性。另一方面,如果MoS2的粒徑超過1〇 // m,則雖得到 滑移性,但M〇S2容易從表面剝離,成爲堵塞的原因,送 進性變差。如果在每l〇kg焊絲,MoS2的附著量小於〇.〇1 g,則滑移性不充分,送進不穩定。另外,如果M〇S2的附 著量超過0.5g,則成爲堵塞的原因,送進性變差。 [由礦物油、動物油、植物油以及合成油構成的組中選擇 -15- (11) 1231240 的至少一種油的附著量:每10kg焊絲爲0.3〜 如果由礦物油、動物油、植物油以及合成 中選擇的至少一種油的附著量每1 0kg焊絲少 滑移性不充分送進不穩定。而如果該油超過1 塞的原因,送進性變差。作爲合成油的一例, 異丁燒。另外,作爲動物油、植物油的一例 脂、菜籽油、棕櫚油等。作爲礦物油,可以爲 子油等。 實施例 下面,與脫離本發明範圍的比較例相比較 明的實施例。 下述表1表示了焊接條件,下述表2表示 價標準。另外,以下的全部是以由焊絲直徑爲 鍍銅的鋼絲構成的實心焊絲作爲基礎的焊絲的 較例。另外,在下一實施例和比較例中所使用 把聚異丁烯作爲主要成分含有的油。 1 · 5g] 油構成的組 於0.3 ,則 .5 g,成爲堵 可以例舉聚 ,可以爲牛 機械油、錠 地說明本發 引弧性的評 1 · 2 m m的未 實施例和比 的油全部是 (12) 1231240 表1 保護氣體 _ 100% C〇2 焊接電流 200 ( A) 焊絲突出長度 , 20 ( mm ) 焊炬角度 _ , _,,- 垂直面 試驗板 一. SM490 焊接姿勢 __ Bead on plate (平臥焊) 焊絲直徑 . .. 直徑1.2mm 表2 引弧性 _ - 評價點 穩定 ...._ 2點 稍穩定 一- 1點 不穩定 _ 0點Ti is an element effective for improving arc stability. But it is also one of the ingredients that are most likely to cause residue. Therefore, it is necessary to control the content thereof to not more than 0.03% by mass. If the content of Ti exceeds 0.03% by mass, oxides are liable to be formed at the tip of the welding wire, and the arc initiation property is deteriorated. Lu [Mathematical formula Si + Mn + (10xTi) 値: 2.5 or less] When Si, Mn, and Ti are used as the content of each element, if Si + Mn + (10x Ti) 値 exceeds 2.5, it is easy An oxide is formed at the tip portion, which deteriorates arc-ignitability. By setting Si + Mn + (10xTi) to 2.5 or less, slag can be reliably reduced. In addition to C, Si, and Mn, other elements may be appropriately added as needed, as long as the effect of the present invention is not impaired. As such an element, Cr, Mo, V, Nb, etc. can be mentioned. [Tensile strength of welding wire: 900 to 1 300 N / mm2] If the tensile strength of the welding wire is less than 900 N / mm2, the strength of the welding wire is insufficient, and arc initiation is deteriorated. On the other hand, if it exceeds 1300 N / mm2, the tensile strength of the welding wire becomes too high, so that the feedability of the welding wire is hindered. As a method of arbitrarily controlling the tensile strength of a welding wire, a manufacturing method of a welding wire for welding -13- 1231240 〇) is exemplified. As a manufacturing equipment for welding wire, it is extremely important to control the manufacturing cost. Therefore, the welding wire of the present invention is premised on the premise that it is manufactured using equipment that eliminates the annealing step from the manufacturing process. A specific manufacturing method will be described below. First, the "raw wire" of the welding wire is produced by hot rolling. This raw thread is treated with pickling with hydrochloric acid or the like, and then drawn by cold working. The pickling process is a step of chemically removing scale from the raw wire produced during hot rolling. This oxide scale can also be removed by mechanical means such as bending or screwing. For MOS2 and Kφ, etc., it can be applied during the drawing process, or processed to the final product diameter, and then mixed with polyisobutylene-containing oil and applied. In order to control the tensile strength of the welding wire within the scope of the claims for the diameter of the final product, the rolling temperature and reduction ratio of the hot rolling during the original wire processing can be adjusted, or the reduction of the cross section during the cold drawing process can be adjusted. rate. In the wire drawing step of bringing the diameter to the final product diameter, a wire die, a micro mill, or a roller wire drawing die is used to process the welding wire. By optimizing the hot rolling conditions, that is, by controlling the rolling temperature and optimizing the reduction in area, the annealing step can be omitted from the manufacturing process. In this case, if the tensile strength of the welding wire exceeds 1 300 (N / mm2), it is also a method to use a micromill or a roller drawing die to draw the wire and control the work hardening to the specified strength as much as possible. As another method for controlling the tensile strength of the welding wire, a method of adjusting the amount of C (carbon) added to an appropriate amount is effective. The addition of Si, Mn, Ti, etc. can also increase the tensile strength of the wire. However, as described above, this will cause the oxide film on the tip of the wire. When C is added -14-(10) (10) 1231240, C reacts with oxygen to form CO or C02 and returns to the protective gas. In this way, if C is used, the level of wire tensile strength can be controlled without increasing the cause of the occurrence of an oxide film. However, when the tensile strength of the welding wire is controlled by C, which is the chemical composition of the welding wire, it is of course a prerequisite that the mechanical properties of the welding metal are sufficiently satisfied. [Wire adhesion amount of potassium compound: 2 to 10 ppm in terms of potassium] If the amount of potassium compound adhesion on the wire surface or directly below the wire surface is less than 2 ppm in terms of potassium, it is difficult to achieve creep of the arc to the upper part of the droplet , Can not get good arc ignition. On the other hand, if the amount of the potassium compound attached is higher than 10 ppm in terms of potassium, it may cause a clogging inside the catheter, and the feedability may deteriorate. [The attachment amount of M S 2 with a particle size of 0.1 to 1 0 // m: 0.01 to 0.5 g per 10 k g of welding wire] The particle size of M0S 2 is preferably from 0.1 to 10 # m. If the particle diameter of M0S2 is less than 0 · 1 // m, slippage cannot be achieved, and good feedability cannot be obtained. On the other hand, if the particle diameter of MoS2 exceeds 10 // m, slip properties are obtained, but MoS2 is likely to be peeled off from the surface, causing clogging and poor feedability. If the adhesion amount of MoS2 is less than 0.01 g per 10 kg of welding wire, slippage is insufficient, and feeding is unstable. In addition, if the adhesion amount of MoS2 exceeds 0.5 g, it becomes a cause of clogging and the feedability is deteriorated. [Selection of at least one oil of -15- (11) 1231240 from the group consisting of mineral oil, animal oil, vegetable oil, and synthetic oil: 0.3 to 10 kg of welding wire. If selected from mineral oil, animal oil, vegetable oil, and synthetic The amount of adhesion of at least one oil per 10 kg of the wire is less slippery and insufficiently fed into the unstable. If the oil exceeds 1 stopper, the feedability becomes poor. As an example of a synthetic oil, isobutan. Examples of animal oils and vegetable oils include fats, rapeseed oil, palm oil, and the like. Examples of the mineral oil include sub-oil. Examples Hereinafter, examples will be described in comparison with comparative examples which depart from the scope of the present invention. Table 1 below shows the welding conditions, and Table 2 below shows the price. In addition, all of the following are comparative examples based on a solid wire composed of a copper-plated steel wire having a wire diameter of copper. In the following examples and comparative examples, oil containing polyisobutylene as a main component was used. 1 · 5g] oil composed of 0.3, then .5g, can be exemplified as a plug, can be used for tallow machinery oil, ingots to evaluate the arc's arcability of the appraisal of the example · 2 mm All the oil is (12) 1231240 Table 1 Shielding gas _ 100% C〇2 Welding current 200 (A) Welding wire protruding length, 20 (mm) Torch angle _, _ ,,-Vertical test board one. SM490 Welding posture_ _ Bead on plate (horizontal welding) Wire diameter .. diameter 1.2mm Table 2 Arc strikeability _-Evaluation point is stable ...._ 2 points slightly stable-1 point unstable _ 0 points
另外,在焊接試驗中,將電弧發生時間爲3秒,電弧 停止時間爲3 0秒的操作作爲一組,反復進行丨〇〇組。在 該10 0組中,根據評價點认^ t _ Μ 4的總數,按下述表3的基準分等 級0 -17- (13) 1231240 表3In the welding test, an operation in which an arc generation time was 3 seconds and an arc stop time was 30 seconds was used as one set, and the set was repeated. In this 100 group, according to the total number of evaluation points ^ t _ M 4, according to the criteria of Table 3 below, it is graded 0 -17- (13) 1231240 Table 3
評價點的總數 評價 171〜200點 ◎ 121〜170點 〇 61〜120點 △ 0〜60點 XTotal number of evaluation points 171 to 200 points ◎ 121 to 170 points 〇 61 to 120 points △ 0 to 60 points X
在以下表4和表5中表示了其結果。比較例1,3, 5,11,13,15,17是其中的1項或2項低於本發明規定 的條件的例子,它們的引弧性差。特別是,比較例15、 17的焊絲滑移性顯著地差,所以引弧性也極其差。另 外,比較例 2,4,6,7,8,9,10,12,14,16,18 是 其中的1項或2項高於本發明中規定的條件的例子,同樣 它們的引弧性差。特別是比較例2,1 2中焊絲地拉伸強度 過高,阻礙了送進性,所以引弧性極其差。比較例14,The results are shown in Tables 4 and 5 below. Comparative Examples 1, 3, 5, 11, 13, 15, 17 are examples in which one or two of them are lower than the conditions specified in the present invention, and they have poor arc ignition properties. In particular, since the wire slip properties of the comparative examples 15 and 17 were significantly inferior, arc initiation properties were also extremely poor. In addition, Comparative Examples 2, 4, 6, 7, 8, 9, 10, 12, 14, 16, 18 are examples in which one or two of them are higher than the conditions specified in the present invention, and their arc ignition properties are also poor. . In particular, in Comparative Examples 2 and 12, the tensile strength of the welding wire was too high, and the feedability was impeded, so the arc initiation property was extremely poor. Comparative Example 14,
1 6,1 8經過長時間的焊接後,容易產生堵塞物。在這種 狀況下,引弧性也變得極其差。而滿足本發明要求的條件 的實施例19〜29的引弧性均優異。實施例20 A、24A,作 爲K源,使用了硬脂酸鉀。其他的例子均使用了硼酸鉀。 另外,使用硬脂酸鉀的實施例20A、24A,在連續焊 接中引弧性稍差。實施例20B、24B分別是M〇S2的粒徑脫 離本發明的理想的MoS2的粒徑下限値的0.07 (# m)的例 子和脫離本發明的理想的MoSa的粒徑上限値的1 8 ( # m )的例子,與實施例20、24相比較,其結果送進穩定 性均稍差,引弧性也多少差一些。 -18- (14)1231240 德 mm刺拿i mm渺#i 侧 mm Μ 刪 mm μAfter a long time of welding, 1, 18, it is easy to produce blockages. In this case, the arc-igniting performance also becomes extremely poor. On the other hand, Examples 19 to 29 satisfying the requirements of the present invention are excellent in arc initiation properties. In Examples 20A and 24A, potassium stearate was used as a K source. Other examples use potassium borate. In addition, Examples 20A and 24A using potassium stearate were slightly inferior in arc initiation in continuous welding. Examples 20B and 24B are examples in which the particle size of MoS2 deviates from the lower limit of the particle size of the ideal MoS2 of the present invention by 0.07 (# m) and the upper limit of the particle size of the ideal MoSa of the present invention is 1 8 ( # m) For example, compared with Examples 20 and 24, the results showed that the feeding stability was slightly worse, and the arc initiation performance was somewhat worse. -18- (14) 1231240 De mm stabbing mm mm #i side mm Μ delete mm μ
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0 qJ-A -19- (15)1231240 參考 硬脂酸 鉀 硬脂 酸鉀 S-K 11 引弧 性評 價結 果 Ο ◎ 〇 〇 ◎ ◎ ◎ ◎ Ο 〇 〇 ◎ 〇 ◎ ◎ 含聚異 丁烯的 油 (g/l〇kg) 00 0 oo 0 oo 0 oo Ο r—H 11 a4 00 d ON 〇 os c5 ON Ο os 0 Ον Ο ON 〇 寸 〇 On 〇 MoS2 的 粒徑 (// m) 00 0 CNl r—< 寸· r-H 〇 〇 VsO 0 〇 CO r-H ΙΟ 0 06 τ—Η Ο t—H 10 CN CM ί..... 4 OO t—H M0S2 (g/l〇kg) ο 0 〇 〇 Oi 0 CNl CNl 〇 ON s 寸 o VO 0 VD ^-Η Ο MD r—*-4 Ο S ο 〇 VO CSI 〇 CN CN CD 00 〇 K (p pm) UO v〇 VO CO 0 〇〇 Ο MD r- 焊絲拉 伸強度 (N/mm2) 宕 Ο g CN 〇 00 04 r-H g CNl f—H τ—H 癸 T~ί § t—H r*H Ο ΟΝ τ—Η τ—Η Ο σ\ τ—Η r—H § g r—4 § ^~( § r—H § r_ i S1+M11+ (10x Ti) csi CNI r- οά 卜 r ^ oi r- r—H c4 CN CO CN oi 0* oi 卜 CN ο* r-H οί ι>· y 4 oi r- CN r- 卜 !>· r- oi 焊絲化學成分(質量%) * r—H 〇 τ—Ή O t—H 〇 r-H 〇 r—H 〇 f-H 0 r—H 〇 r-H 〇 r—Η Ο t—Η ο r-H Ο r-H 〇 rM A 〇 r—H 〇 t—H 〇 a t—H cs CO t—H <N CO r__《 oa CO r-H 寸 r-H § t· H r-H r-H r-H r*H CN r—H CN r-H ^~4 r-H c— OJ r 1 i 〇 r- 〇 … 0 〇 r-H CO un 〇 § 〇 〇 Ο οο ο § 0 〇 〇 § 〇 § 〇 § 〇 U 寸 o 0 t—< 〇 r-H r—H 〇 r-H t-H 〇 〇 δ 〇 g 〇 g 〇 g 0 S ci 〇 〇 〇 〇 〇 〇 2 ON <c PQ CNi 04 CO CNl < Ά CM VO CM 00 CNl ON CN 踺騷 IK 镯孽0 qJ-A -19- (15) 1231240 Reference potassium stearate potassium stearate SK 11 Arc strike evaluation results 0 ◎ 〇〇 ◎ ◎ ◎ ◎ 〇 〇 〇〇 ◎ 〇 ◎ ◎ Oil containing polyisobutylene (g / l〇kg) 00 0 oo 0 oo 0 oo 〇 r—H 11 a4 00 d ON 〇os c5 ON 〇 os 0 Ον 〇 ON 〇inch 〇On 〇MoS2 particle size (// m) 00 0 CNl r— < Inch rH 〇〇〇VsO 0 〇CO rH ΙΟ 0 06 τ—Η 〇 t—H 10 CN CM ί ..... 4 OO t—H M0S2 (g / l〇kg) ο 0 〇〇Oi 0 CNl CNl 〇ON s inch o VO 0 VD ^ -Η Ο MD r — *-4 Ο S ο 〇VO CSI 〇CN CN CD 00 〇K (p pm) UO v〇VO CO 0 〇〇〇 MD r- wire drawing Tensile strength (N / mm2) 〇 g CN 〇00 04 rH g CNl f—H τ—H dec T ~ ί § t—H r * H Ο ΝΝτ—Η τ—Η 〇 σ \ τ—Η r— H § gr—4 § ^ ~ (§ r—H § r_ i S1 + M11 + (10x Ti) csi CNI r- οά r ^ oi r- r—H c4 CN CO CN oi 0 * oi bu CN ο * rH οί ι > · y 4 oi r- CN r- bu! > · r- oi wire chemical composition (mass%) * r—H 〇τ—Ή O t—H 〇rH 〇r-H 〇fH 0 r— H 〇rH 〇r—Η 〇 t-Η ο rH 〇 rH 〇rM A 〇r-H 〇t-H 〇at-H cs CO t-H < N CO r__ 《oa CO rH inch rH § t · H rH rH rH r * H CN r—H CN rH ^ ~ 4 rH c— OJ r 1 i 〇r- 〇 ... 0 〇rH CO un 〇§ 〇〇〇 οο ο § 0 〇〇§ 〇§ 〇§ 〇U Inch o 0 t— < 〇rH r—H 〇rH tH 〇〇δ 〇g 〇g 〇g 0 S ci 〇〇〇〇〇〇〇2 ON < c PQ CNi 04 CO CNl < Ά CM VO CM 00 CNl ON CN
-20--20-
Claims (1)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002121521A JP3747238B2 (en) | 2002-04-23 | 2002-04-23 | Solid wire for welding without plating |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW200306242A TW200306242A (en) | 2003-11-16 |
| TWI231240B true TWI231240B (en) | 2005-04-21 |
Family
ID=29267411
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW092108145A TWI231240B (en) | 2002-04-23 | 2003-04-09 | Plating-free solid wire for welding |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP3747238B2 (en) |
| KR (1) | KR100536977B1 (en) |
| CN (1) | CN1233498C (en) |
| TW (1) | TWI231240B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100650669B1 (en) * | 2005-05-25 | 2006-11-29 | 고려용접봉 주식회사 | Solid Wire for Gas Shield Arc Welding |
| JP4909138B2 (en) * | 2006-12-29 | 2012-04-04 | 株式会社神戸製鋼所 | Solid wire |
| US8461485B2 (en) | 2006-12-29 | 2013-06-11 | Kobe Steel, Ltd. | Solid wire |
| CN101407004B (en) * | 2007-10-10 | 2010-11-24 | 上海斯米克焊材有限公司 | Gas protecting welding wire with nano-coating |
| US8901455B2 (en) | 2008-06-18 | 2014-12-02 | Lincoln Global, Inc. | Welding wire for submerged arc welding |
| US8952295B2 (en) | 2008-06-18 | 2015-02-10 | Lincoln Global, Inc. | Welding wire with perovskite coating |
| CN110016618B (en) * | 2019-05-23 | 2020-09-25 | 攀钢集团攀枝花钢铁研究院有限公司 | High silicon content welding steel and preparation method thereof |
| CN116871738A (en) * | 2023-07-19 | 2023-10-13 | 山东聚力焊接材料有限公司 | Coated stainless steel welding wire and preparation method thereof |
-
2002
- 2002-04-23 JP JP2002121521A patent/JP3747238B2/en not_active Expired - Lifetime
-
2003
- 2003-04-09 TW TW092108145A patent/TWI231240B/en not_active IP Right Cessation
- 2003-04-14 CN CNB031101461A patent/CN1233498C/en not_active Expired - Lifetime
- 2003-04-22 KR KR10-2003-0025326A patent/KR100536977B1/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| TW200306242A (en) | 2003-11-16 |
| CN1233498C (en) | 2005-12-28 |
| JP3747238B2 (en) | 2006-02-22 |
| KR100536977B1 (en) | 2005-12-14 |
| KR20030084655A (en) | 2003-11-01 |
| JP2003311475A (en) | 2003-11-05 |
| CN1453096A (en) | 2003-11-05 |
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| MK4A | Expiration of patent term of an invention patent |