1226914 九、發明說明: 【發明所屬之技術領域】 一種立體花紋印花加工方法,主要是利用提花、挑(鉤) 花或繡花方式於含靛藍紗之織物或非織物上形成有立體花 紋之布料,而其立體花紋上則為非靛藍紗,若其非靛藍紗 含有聚脂成份者,則運用熱轉紙印花加工將花紋印於具立 體花紋之布料上,若無聚脂成份之立體花則依使用纖維特 性以直接印花,再將印有花紋之布料經水洗,因染料僅係 表面粘著於靛藍紗之表面而已,布料上之靛藍顏料可輕易 經水洗加工洗除,以形成一花紋圖案局部定點鍵結入色顏 色多變之立體花紋布料。再者,若完全不含靛藍紗之織物 或非織物,其布料須先行利用另一隔離布料(不織布、針 織布、梭織布、水溶布)或無色素顏料塗佈以將布料隔離, 其布料再經刺繡、提花、挑(鉤)花或繡花方式於織物或非 織物上形成立體花紋,具立體花紋之布料經剝離隔離布料 或水洗加工,以形成一立體花紋布料之加工方法者。 【先前技術】 按,目前全世界之紡織界對所採用之印花種類依色料分 類,除染料印花及顏料印花外,基本印花方式有網版印花 (平網式與圖網式)及羅拉印花或其他衍生之雙面印花、拔 染印花、特殊效果之臘染、綁染或熱轉紙印花,而習用之 熱轉紙印花都是應用於分散性染料與尼龍纖維或聚脂纖維 之織物,雖有廠商研發成功將應用範圍擴大到反應性染料 與纖維素纖維或蛋白質纖維,提供更多的纖維使用於熱轉 1226914 紙印花’惟其染色堅牢度尚未達預期之功效,於應用上受 到限制。 再者,由提花、挑(鉤)花或繡花方式於織物或非織物 上所形成之立體花紋布料,其立體花紋顏色單調或著色不 易,甚至造成污染非花紋之區域,而形成製造之困擾,無 法有效使用等缺失。 【發明内容】 有鑑於此’本案創作人乃以其本身所具備之專業素養與技術 理念,經過多次之突破改良,終使本創作得以誕生,其係利用靛 藍紗會自動退色或湘布面隔離法,於熱轉紙印法者係利 用適合聚脂上色印花過雜現成版(不必再騎版)並可 利用使用過後或_廢棄之祕印紙时再生,而無聚脂 成份所織之布_依使㈣料性分類亦可選現成版再經 直接印花等過程,至今紡織t界未見㈣者研發本發明製 造方=及其製品成功案例,本法制本人首創之新發明, a大即省成本,對環保回收再生貢獻良多,符合中請發明 I利要件始提$發明專利_請,本發明其他目的、製造 流程及其功能,將參照下列最佳實施例之圖示,詳細說明 妒下: 【實施方式】 首先,明芩閱圖一本發明立體花紋印花加工方法製造 流程圖,其主要加工步驟如下: (1)係於3靛監紗之布料或裁片上形成具有立體花 6 1226914 紋,而立體花紋之纖維可為含適當聚脂成份或不含 聚脂成份之紗線所構成之非靛藍紗,其形成立體花 紋方式可為提花、繡花或挑(鉤)花等加工方法;又 非靛藍紗可為聚脂紗、混紡紗或其他纖維構成之紗 線者;其中,挑(鉤)花之加工方法係運用已獲准發 明專利申請案第090118513號所述之反勾紗法,以 勾出非靛藍紗(如聚脂成份之紗線)使呈浮紗而形 成立體圖案或花紋,至於繡花方式是將非靛藍紗 (如聚脂成份之紗線)刺繡於織物或非織物上; (2) 將立體花紋布料經熱轉印或傳統之印花加工,使染 料因昇華轉印或直接印於立體花紋之布料上,而呈 現喜愛的顏色或花紋圖案,且布料上之染料則僅與 立體花紋上之紗線產生緊密結合而染著; (3) 經印花之立體花紋布料再進行水洗加工時,因立體 花紋上不含有靛藍紗,使染料轉移至花紋上產生緊 密結合染著,並具有適當水洗堅牢度而不易洗除, 而不具有立體化紋處之布料表面為教監紗’故染料 與布料之表面纖維僅係表面粘著而已,布料或裁片 上之染料可輕易剝離或經水洗加工洗除,以形成一 花紋圖案局部定點鍵結入色顏色多變之立體花紋 布料、裁片或衣物及其加工方法者。 其次,請再參閱圖二所示,立體花紋印花布料及其加 工方法另一實施例,因若係布料本身、立體花紋區域為淺 色、白色或含聚脂成份者,雖經水洗仍無法完全洗除不具 7 1226914 立體花紋區域之染粗 挑(鉤)花或繡花前,券而職污染布料之缺失,因此可於 層,該隔離層可為布料Γ於布料或裁片布面上置放一隔離 性之布料)或塗佈針織布、梭織布、不織布或水溶 紗法勾出浮紗或進行^ 溶性顏料;再利用挑(鉤) 纱牛目,u 签 ]繡形成立體圖案或花紋,該挑(鉤) 叉勾於二二丨發明專利申請案第G9GU8513號所述之反 , /熱轉紙印花或適合布料纖維上色之印花 係可將p:声片與隔離層分開’其隔離層分開方式 、、^fr 離或以水洗方式溶除水溶性布料或水 二 *顏料等隔離層’最後將布料或裁片、製成之成 、火洗廠水洗,其水洗後立體花紋上之纖維與染料產 生固色,緊密結合’而具有適當染色堅牢度不易洗除,以 心成花紋®案局部定點鍵結人色顏色多變之立體花紋布 料、裁片或衣物及其加工方法者。 综上所述,本發明之製造方法及其製品,由以上之製造流程, 確定可達成本發_作所纖之魏,而其製品更轉織品布料 市場更多元錄化而成布料新主流,深具產業上高利用價值,合 於發明專利要件者。 【圖式簡單說明】 5 =圖本發明之立體花紋印花加工方法製造流程圖 ,二圖本發明之立體花紋印花加工方法另_實施例 【主要元件符號說明】 、1226914 IX. Description of the invention: [Technical field to which the invention belongs] A three-dimensional pattern printing processing method mainly uses jacquard, pick (crochet) flower or embroidery to form a three-dimensional pattern on a fabric or non-woven fabric containing indigo yarn, The three-dimensional pattern is a non-indigo yarn. If the non-indigo yarn contains a polyester component, the pattern is printed on the fabric with a three-dimensional pattern by using a thermal transfer paper printing process. Use the fiber characteristics to print directly, and then wash the printed fabric with water. Because the dye only adheres to the surface of the indigo yarn, the indigo pigment on the fabric can be easily washed and washed to form a pattern. The fixed-point key enters the three-dimensional patterned fabric with various colors. Furthermore, if the fabric or non-woven fabric is completely free of indigo yarn, its fabric must be coated with another insulation fabric (non-woven, knitted, woven, water-soluble fabric) or pigment-free pigment to isolate the fabric. After embroidery, jacquard, pick (crochet) or embroidery, three-dimensional patterns are formed on the fabric or non-woven fabric. The three-dimensional pattern fabric is peeled off and isolated or washed to form a three-dimensional pattern. [Previous technology] According to the current textile industry worldwide, the types of printing used are classified according to color materials. In addition to dye printing and pigment printing, the basic printing methods are screen printing (flat screen and graphic screen) and roller printing. Or other derived double-sided printing, discharge printing, special effect waxing, tie-dyeing or thermal transfer paper printing, and the conventional thermal transfer paper printing is applied to disperse dyes and nylon fiber or polyester fiber fabric. Although some manufacturers have successfully expanded the scope of application to reactive dyes and cellulose fibers or protein fibers, providing more fibers for thermal transfer 1226914 paper printing. However, its dyeing fastness has not yet reached the expected efficacy, and its application is limited. In addition, the three-dimensional pattern fabric formed by jacquard, pick (crochet) or embroidery on the fabric or non-woven fabric, the color of the three-dimensional pattern is monotonous or difficult to color, and even pollute the non-patterned area, which causes manufacturing problems. Ineffective use etc. are missing. [Summary of the Invention] In view of this, the creator of this case used his own professional literacy and technical concepts, and after many breakthroughs and improvements, the creation of this creation was finally born. It is the use of indigo yarn to automatically fade or Hunan cloth surface. Isolation method, in the thermal transfer paper printing method, it is suitable for polyester color printing and printed off-the-shelf version (no need to ride the version) and can be recycled after use or when discarded secret printing paper, without polyester composition. Cloth _ According to the material classification, you can also choose a ready-made version and then directly print it. So far, we have n’t seen anyone in the textile industry to develop the invention. The manufacturer of the invention = and its product success stories. That is to save costs and contribute a lot to environmental protection and recycling. It meets the requirements of the invention, and the invention patent is filed. _Please, for other purposes, manufacturing processes and functions of the present invention, please refer to the illustration of the following preferred embodiment in detail. Explanation: [Embodiment] First of all, please read the figure below-the manufacturing flow chart of the three-dimensional pattern printing processing method of the present invention. The main processing steps are as follows: (1) The shape is on the fabric or cut piece of 3 indigo yarn. Into a three-dimensional flower 6 1226914 pattern, and the three-dimensional pattern fiber can be a non-indigo yarn composed of a suitable polyester component or a non-polyester component yarn. The three-dimensional pattern can be formed by jacquard, embroidery or pick (hook ) Flowers and other processing methods; and non-indigo yarns can be polyester yarns, blended yarns or yarns made of other fibers; among them, the processing method of picking (crocheting) flowers is described in the approved invention patent application number 090118513 The anti-hook yarn method uses a non-indigo yarn (such as polyester yarn) to form a three-dimensional pattern or pattern on the floating yarn. As for embroidery, the non-indigo yarn (such as polyester yarn) is embroidered. On fabrics or non-woven fabrics; (2) heat-transfer or traditional printing processing of the three-dimensional patterned fabric, so that the dyes can be sublimated or printed directly on the three-dimensional patterned fabric to show the favorite color or pattern, and The dye on the fabric is dyed only in close combination with the yarn on the three-dimensional pattern; (3) When the printed three-dimensional pattern fabric is washed with water, the indigo yarn is not included on the three-dimensional pattern, so the dye is transferred To the pattern to produce tight binding dyeing, and have the appropriate washing fastness and not easy to wash off, the surface of the fabric without the three-dimensional pattern is supervising yarn, so the surface fiber of the dye and the cloth is only the surface adhesion, the cloth Or the dye on the cut pieces can be easily peeled off or washed away with water to form a pattern, and the fixed-point keys can be bonded to the three-dimensional patterned cloth, cut pieces or clothing with varying colors and processing methods. Secondly, please refer to FIG. 2 again, another embodiment of the three-dimensional pattern printed fabric and its processing method, because if the fabric itself, the three-dimensional pattern area is light-colored, white, or contains polyester, it cannot be completely washed after washing. Before removing the dyed rough (crocheted) flowers or embroidery areas without 7 1226914 three-dimensional pattern area, the lack of contaminated fabrics can be used on the layer. The isolation layer can be placed on the surface of the fabric or piece of fabric. An isolated fabric) or coated knitted fabrics, woven fabrics, non-woven fabrics, or water-soluble yarns to suspend floating yarns or perform ^ soluble pigments; then use picking (hook) yarn bovine, u-sign] to embroider to form three-dimensional patterns or patterns The pick (hook) is hooked in the opposite of the one described in the invention patent application No. G9GU8513. / The heat transfer paper printing or the printing suitable for the coloring of cloth fibers can separate the p: sound sheet from the insulation layer. Isolation layer separation method, ^ fr separation, or water-washing method to remove the water-soluble cloth or water 2 * pigment and other insulation layer 'Finally, the cloth or piece, the finished product, the fire-washing plant are washed, and the three-dimensional pattern after washing Fiber and dye Closely 'it has an appropriate color fastness easily washed away, heart pattern into partial text ® point bonded al color textured fabric during changing of colors, or pieces of laundry and a processing method by. In summary, the manufacturing method of the present invention and its products are determined by the above manufacturing process to achieve a cost-effective development, and its products are more transformed into fabrics. The fabric market has become more mainstream. , Has a high industrial use value, suitable for those who have invention patent requirements. [Simplified illustration of the drawing] 5 = Drawing the manufacturing flow chart of the three-dimensional pattern printing processing method of the present invention. Second drawing of the three-dimensional pattern printing processing method of the present invention.