TWI224611B - Method for producing a flame retardant polycarbonate resin composition - Google Patents
Method for producing a flame retardant polycarbonate resin composition Download PDFInfo
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- TWI224611B TWI224611B TW090115119A TW90115119A TWI224611B TW I224611 B TWI224611 B TW I224611B TW 090115119 A TW090115119 A TW 090115119A TW 90115119 A TW90115119 A TW 90115119A TW I224611 B TWI224611 B TW I224611B
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- extruder
- resin
- section
- resin component
- resin composition
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- 239000000203 mixture Substances 0.000 title claims abstract description 102
- 239000003063 flame retardant Substances 0.000 title claims abstract description 97
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 91
- 229920005668 polycarbonate resin Polymers 0.000 title claims abstract description 73
- 239000004431 polycarbonate resin Substances 0.000 title claims abstract description 73
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 53
- 229920005989 resin Polymers 0.000 claims abstract description 321
- 239000011347 resin Substances 0.000 claims abstract description 321
- 238000004898 kneading Methods 0.000 claims abstract description 143
- 150000002903 organophosphorus compounds Chemical class 0.000 claims abstract description 114
- 229920002313 fluoropolymer Polymers 0.000 claims abstract description 105
- 239000004811 fluoropolymer Substances 0.000 claims abstract description 105
- 238000000034 method Methods 0.000 claims abstract description 94
- 239000006185 dispersion Substances 0.000 claims abstract description 79
- 238000001125 extrusion Methods 0.000 claims abstract description 43
- 239000004417 polycarbonate Substances 0.000 claims abstract description 43
- 229920000515 polycarbonate Polymers 0.000 claims abstract description 31
- 238000011049 filling Methods 0.000 claims description 81
- 239000011342 resin composition Substances 0.000 claims description 81
- 230000002079 cooperative effect Effects 0.000 claims description 31
- 229910052698 phosphorus Inorganic materials 0.000 claims description 21
- 239000011574 phosphorus Substances 0.000 claims description 19
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 18
- 150000001875 compounds Chemical class 0.000 claims description 18
- 125000003118 aryl group Chemical group 0.000 claims description 14
- 239000002253 acid Substances 0.000 claims description 12
- 238000011144 upstream manufacturing Methods 0.000 claims description 12
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- 239000008188 pellet Substances 0.000 claims description 7
- 229910052731 fluorine Inorganic materials 0.000 claims description 3
- 239000011737 fluorine Substances 0.000 claims description 3
- 125000003011 styrenyl group Chemical class [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims 1
- 239000004815 dispersion polymer Substances 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 230000002441 reversible effect Effects 0.000 description 49
- 230000000052 comparative effect Effects 0.000 description 34
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 24
- -1 for example Chemical group 0.000 description 23
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 22
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 22
- 239000000654 additive Substances 0.000 description 21
- 229920001971 elastomer Polymers 0.000 description 21
- 230000000996 additive effect Effects 0.000 description 19
- 230000007935 neutral effect Effects 0.000 description 19
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- 230000002829 reductive effect Effects 0.000 description 18
- 230000000694 effects Effects 0.000 description 17
- 239000005060 rubber Substances 0.000 description 17
- 238000002156 mixing Methods 0.000 description 16
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 14
- 238000002347 injection Methods 0.000 description 13
- 239000007924 injection Substances 0.000 description 13
- 229920000642 polymer Polymers 0.000 description 13
- 238000010030 laminating Methods 0.000 description 12
- 239000002245 particle Substances 0.000 description 12
- 238000007789 sealing Methods 0.000 description 10
- 150000003440 styrenes Chemical class 0.000 description 10
- 239000000843 powder Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 230000002265 prevention Effects 0.000 description 7
- 229920005992 thermoplastic resin Polymers 0.000 description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
- 230000000875 corresponding effect Effects 0.000 description 6
- 238000001746 injection moulding Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000000155 melt Substances 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 5
- 229910019142 PO4 Inorganic materials 0.000 description 5
- 230000002776 aggregation Effects 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 230000008859 change Effects 0.000 description 5
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- 238000009833 condensation Methods 0.000 description 5
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- 229920001577 copolymer Polymers 0.000 description 5
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 239000010452 phosphate Substances 0.000 description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- 229920009204 Methacrylate-butadiene-styrene Polymers 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 4
- 229910052794 bromium Inorganic materials 0.000 description 4
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 125000004437 phosphorous atom Chemical group 0.000 description 4
- 229920002857 polybutadiene Polymers 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000011145 styrene acrylonitrile resin Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- 239000004809 Teflon Substances 0.000 description 3
- 229920006362 Teflon® Polymers 0.000 description 3
- 238000004220 aggregation Methods 0.000 description 3
- 125000003545 alkoxy group Chemical group 0.000 description 3
- 239000004305 biphenyl Substances 0.000 description 3
- 235000010290 biphenyl Nutrition 0.000 description 3
- LKAVYBZHOYOUSX-UHFFFAOYSA-N buta-1,3-diene;2-methylprop-2-enoic acid;styrene Chemical compound C=CC=C.CC(=C)C(O)=O.C=CC1=CC=CC=C1 LKAVYBZHOYOUSX-UHFFFAOYSA-N 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 238000004587 chromatography analysis Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 238000005469 granulation Methods 0.000 description 3
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- 125000005843 halogen group Chemical group 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 229920000638 styrene acrylonitrile Polymers 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- 229920001893 acrylonitrile styrene Polymers 0.000 description 2
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- 125000001624 naphthyl group Chemical group 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 2
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- 229920000573 polyethylene Polymers 0.000 description 2
- 230000003449 preventive effect Effects 0.000 description 2
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- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- LLXVXPPXELIDGQ-UHFFFAOYSA-N (2,5-dioxopyrrolidin-1-yl) 3-(2,5-dioxopyrrol-1-yl)benzoate Chemical compound C=1C=CC(N2C(C=CC2=O)=O)=CC=1C(=O)ON1C(=O)CCC1=O LLXVXPPXELIDGQ-UHFFFAOYSA-N 0.000 description 1
- BQTPKSBXMONSJI-UHFFFAOYSA-N 1-cyclohexylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1CCCCC1 BQTPKSBXMONSJI-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 1
- CFGGNXFNDNQZKD-UHFFFAOYSA-N 2-(9H-fluoren-1-yl)prop-2-enoic acid Chemical compound C1C2=CC=CC=C2C2=C1C(C(=C)C(=O)O)=CC=C2 CFGGNXFNDNQZKD-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
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- SEEYREPSKCQBBF-UHFFFAOYSA-N n-methylmaleimide Chemical compound CN1C(=O)C=CC1=O SEEYREPSKCQBBF-UHFFFAOYSA-N 0.000 description 1
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- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 125000004076 pyridyl group Chemical group 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000011257 shell material Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920006249 styrenic copolymer Polymers 0.000 description 1
- 125000005156 substituted alkylene group Chemical group 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 238000009283 thermal hydrolysis Methods 0.000 description 1
- 230000005619 thermoelectricity Effects 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/57—Screws provided with kneading disc-like elements, e.g. with oval-shaped elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/54—Screws with additional forward-feeding elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/55—Screws having reverse-feeding elements
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
Description
1224611 A7 ___B7 五、發明説明(1 ) 【技術領域】 (請先閲讀背面之注意事項再填寫本頁) 本發明,係有關一種難燃性聚碳酸酯樹脂組成物之製 造方法的發明。更詳細而言,本發明係使用配置有依擠壓 方向依序配置區段(a ) 、( b )與(C )之螺桿擠壓機 經濟部智慧財產局員工消費合作社印製 ,並包含(1 )將主要由聚碳酸酯所構成之樹脂成分,連 續地供應區段(a )中,另一方面,將氟聚合物之水性分 散液與該樹脂成分分別地,以特定之速度連續地供應於區 段(a )以外,並將有機磷化合物以特定之速度連續地供 應於區段(b ),使該樹脂成分 '該水性分散液與該有機 磷化合物於混練中經由區段(c )向與區段(c )直接連 通之吐出口方向擠壓,此時,樹脂成分於區段(a )、( b )與(c )中,係分別維持在未熔融狀態、部分熔融狀 態與完全熔融之狀態下,且該擠壓方式,係以擠壓機內樹 脂溫度爲3 0 0 t以下、且比能量爲〇 . 1 3至0 . 2 0 k W · h r / k g之條件下進行;(2 )將所得之樹脂組 成物由上記吐出口拉出等步驟之難燃性聚碳酸酯樹脂組成 物之製造方法。依本發明之方法,難燃性聚碳酸酯樹脂組 成物之製造,可降低擠壓機之負荷,防止熔融樹脂過度發 熱,且可以高速度進行生產,並可避免因氟聚合物凝集物 爲起因所造成之去除異物用篩選器阻塞,或擠壓出之單絲 產生斷裂等生產上之麻煩,而可長時間安定且連續地進行 製造。又,依本發明之方法,若提高該組成物中氟聚合物 之分散性時,可製得具有優良難燃性與機械性物性,與具 有優良外觀與色調之難燃性聚碳酸酯樹脂組成物。 i紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ~ -4 - 1224611 A7 B7 五、發明説明(2 【先前技藝】 聚碳酸酯(p c )中,摻雜有丙烯腈一 丁二烯一苯乙 細系樹脂(A B S )與有機磷化合物系難燃劑所得之樹脂 币且成物(以下,亦稱爲「P s / A B s /磷系難燃劑組成 物」)’爲一使用非氯系、溴系難燃劑之樹脂組成物,且 具有優良之熔融流動性、剛性、耐衝撃性、耐熱性、耐光 變色性等性質,故廣泛地適用於電腦螢幕 '筆記型電腦、 印表機、個人文字處理機、影印機等辦公室自動化(〇A )機器之外殻材料。 p c / A B S /磷系難燃劑組成物,一般而言,樹脂 成分之P C與A B S,及磷系難燃劑,甚至作爲燃燒物之 滴落防止劑使用之流體聚合物,皆係使用擠壓機等混練裝 置以熔融混練方式予以製得。 流體聚合物,特別是具有原纖維形成能之聚四氟乙烯 (P T F E )的燃燒物滴落防止機能,係由樹脂中所形成 之氟聚合物之原纖維構造所產生之效果。以往,p C / A B S /磷系難燃劑組成物,即因熔融樹脂之黏度較低故 具有燃燒物溶液滴落之性質。因此,P C / A B S /磷系 難燃劑組成物,爲防止燃燒物之滴落時,若與以往使用氯 '溴係化合物作爲難燃劑使用以製造難燃樹脂組成物之情 形比較時,相對地,若不增大氟聚合物之添加量則將不易 得到滿意之效果。但,若增加氟聚合物之添加量,將會造 成樹脂組成物之熔融流動性降低,且會降低樹脂組成物成 本紙張尺度適用中周國家標準(CNS ) A4規格(210X 297公釐) (請先閲讀背面之注意事項再填寫本頁) ••裝· 訂 經濟部智慧財產局員工消費合作社印製 -5- 1224611 A7 _____ B7 五、發明説明(3 ) 型所得成型品之衝擊強度。又,常因該氟聚合物之分散性 不佳,故常未能得到所需要之滴落防止效果。因此,pc / A B S /磷系難燃劑組成物中如何添加少量氟聚合物即 可幵^成原纖維構造等即爲目前技術上所需克服之問題。 一般所進行之P C / A B S /磷系難燃劑組成物之製 造方法,係先將各樹脂成分與氟聚合物預先於轉鼓混合機 等混合裝置中進行預混合,隨後再使用擠壓機等熔融混練 裝置進行熔融混練。又,磷系難燃劑一般多爲液體狀之情 形,故多使用擠壓機中段部位之幫浦,以通過注入用噴嘴 方式擠壓添加之情形爲多。 但,上記以住之製造方法,因氟聚合物具有容易因本 身之摩擦而容易凝集之性質,故於預聚合步驟中,常產生 氟聚合物之凝集物,而因該凝集物使成型品之外觀惡化, 此外,因凝集物之產生所造成之樹脂組成物中氟聚合物分 散不均,而使得燃燒物極容易滴落,因此,多未能達到所 期待之難燃效果。 又,有關生產上之問題點上,除不僅需要繁雜之預聚 合過程,且因於工業上製造P C / A B S /磷系難燃劑組 成物時,裝著於擠壓機之異物去除用過濾器常因氟聚合物 之凝集物所造之阻塞,使得樹脂壓力增大或擠壓絲產生絲 斷裂等生產上之障礙,此問題又爲非使擠壓機停止不能完 成之問題,故常會造成連續生產上欠缺安定性之問題。 故,對於P C / A B S /磷系難燃劑組成物而言,已 有各種欲使該組成物中之氟聚合物滴落防止劑均勻地分散 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先聞讀背面之注意事項再填寫本頁) C· 經濟部智慧財產局員工消費合作社印製 -6 - 1224611 A7 ____ B7___ 五、發明説明(4 ) (請先閱讀背面之注意事項再填寫本頁) 於其中之方法提出。其中之一,例如先使其與少量熱可塑 性樹脂混合以氟聚合物作爲基質批料使用之方法等。例如 ,曰本特開昭6 0 - 2 5 8 2 6 3號公報中,即有記載將 水性氟聚合物分散液與水性之苯乙烯-丙烯腈樹脂或水性 丙烯腈-丁二烯苯乙烯樹脂之乳液之混合物使其凝固,隨 後將所得凝固物經水洗、乾燥而製得由氟聚合物與熱可塑 性樹脂所得粉末之方法,其後,再將該粉末添加於碳酸酯 樹脂中,經熔融混練後而製得氟聚合物呈均勻分散狀之樹 脂組成物之方法等。但,該方法中,因必須具有製得氟聚 合物與熱可塑性樹脂所形成粉末的生產過程,故整體生產 過程除極爲繁雜外,由該方法所製得之氟聚合物與熱可塑 性樹脂所形成之粉末中,因氟聚合物之比例過多,故粉體 之流動性極差,而會產生不易定量地將該粉體饋入擠壓機 ,或會造成饋入口附近產生阻塞等問題。 經濟部智慧財產局員工消費合作社印製 又,日本特開平2 - 6 5 3 6號公報中,係揭示將具 有原纖維形成能之P T F E之水性分散液以不會混入熱可 塑性樹脂之方式連續地饋入擠壓機內以進行混合分散,故 無須特別裝置或步驟,即可連續且簡便地製得含有分散 P T F E之熱可塑性樹脂的方法。但,該公報中,難燃劑 僅有使用溴系難燃劑之例示,而本發明與溴系難燃劑等_ 素系難燃劑之樹脂組成物並不相同,該公報中對於極容易 產生燃燒物滴落等問題之P C / A B S /磷系難燃劑組成 物之製造則未有任何記載。 又,日本特開平1 〇 — 3 3 8 8 1 4號公報中,揭示 尺度適用中國國家標準(CNS ) A4規格(210X297公釐) "一 ---- -7- 1224611 A7 B7 五、發明説明(5 ) (請先閱讀背面之注意事項再填寫本頁) 有爲製得具有優良燃燒物滴落防止性之組成物,而以於熔 融之熱可塑性樹脂中連續地添加P T F E分散液之方法等 ,但該方法中,在將P T F E分散液添加入高溫熔融樹脂 中時,於投入口中,該P T F E分散液容易飛散,而會有 產生大量揮發物之缺點,故就連續生產性之安定性或作業 環境性之觀點而言,尙存在有許多待解決之問題。 又,歐洲專利E P 9 0 0 6 4 1號公報中,則揭示有 將P T F E乳液於濟壓機中以懦動幫浦(p e r i s t a 11 i c p u m p ) 連續地添加,以製造難燃性樹脂組成物之方法,於同專利 中並未有揭示有關磷系難燃劑之使用。 此外,P C / A B S /磷系難燃劑組成物之製造中, 經濟部智慧財產局員工消費合作社印製 目前急需一種除要求需於該組成物中提高氟聚合物之分散 均勻性外,尙需降低擠壓機之負荷,且於熔融混練時需盡 量抑制熔融樹脂之發熱,而可以高生產速度且有效率地製 得具有優良色調或機械性物性之樹脂組成物的方法。其中 ,熔融混練時,使熔融樹脂之溫度上升時即可使熔融樹脂 之黏度降低,而可減低擠壓機之負荷,進而提高樹脂組成 物之生產速度。於P C / A B S /磷系難燃劑組成物中, 於熔融混練過程中因P C之分子量降低或樹脂組成物之色 調降低時較易進行反應,故並未有提昇混練溫度即可提高 生產性之限制。欲維持P c / A B S /磷系難燃劑組成物 之機械性特性或色調時,原應以儘可能於低溫下進行熔融 混練爲佳,但P C樹脂之混練溫度過低時其熔融黏度具有 顯著增加之性質,故會有生產速度降低之問題產生。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -8 - 1224611 A7 B7 五、發明説明(6 ) 特別是以有機磷化合物系難燃計進行難燃化所得之聚 碳酸酯系樹脂組成物,常因有機磷化合物之熱分解或水解 等原因而會產生物性降低之情形,例如,上記樹脂組成物 長期曝曬於高溫高濕之環境下時,其耐衝擊性或斷裂強度 等機械物性將顯著地降低,而會產生色調降低等問題。此 問題對於長時間使用之樹脂組成物將會造成損失信賴性等 極大之缺點,故於同材料上亦以改良其耐高溫高濕性爲發 明之目標。相對於此一目標,日本特開平 1 1 一 3 1 0 6 9 5號公報中,則有揭示使用酸價低於1 m g K ◦ H / g之有機磷化合物作爲聚碳酸酯系樹脂之難 燃劑使用之方法。但,該公報所揭示之使用具有低酸價之 有機磷化合物作爲難燃劑使用,卻仍未能容易地製得可充 分提昇耐高溫高濕性之樹脂組成物。 經濟部智慧財產局員工消費合作社印製 ---------•裝-- (請先閱讀背面之注意事項再填寫本頁) 如上所述般,於製造P C / A B S /磷系難燃劑組成 物中,目前急需開發出一種樹脂組成物中均勻地分散有氟 聚合物,且同時具有良好之難燃性與機械性性物性外,尙 具有優良外觀與色調之難燃性聚碳酸酯樹脂組成物,且對 擠壓機之貪荷較小,可高速地生產,具有較佳之效率,長 期使用亦可安定且連續地進行製造之優良方法。 【發明之內容】 基於前述狀況,本發明者們對開發出一種可製得具有 上記優良性質之難燃性聚碳酸酯樹脂組成物之製造方法進 行深入硏究結果,提出了一種使用配置有依擠壓方向依序 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ~ ---- -9 - 1224611 A7 B7 五、發明説明(7 ) 配置區段(a) 、(b)與(c)之螺桿擠壓機,並包含 (1 )將主要由聚碳酸酯所構成之樹脂成分,連續地供應 區段(a )中,另一方面,將氟聚合物之水性分散液與該 樹脂成分分別地,以特定之速度連|買地供應於區段(a ) 以外,並將有機磷化合物以特定之速度連續地供應於區段 (b ),使該樹脂成分、該水性分散液及該有機磷化合物 ,於混練中經由區段(c )向與區段(c )直接連接之吐 出口方向擠壓,此時,該樹脂成分於區段(a ) 、( b ) 與(c )中,係分別維持在未熔融狀態、部分熔融狀態與 完全熔融之狀態下,且該擠壓方式,係以擠壓機中樹脂溫 度爲300 t:以下、且比能量爲0 . 13至0 . 20kW • h r / k g之條件下進行,並經由此方式生成難燃性聚 碳酸酯樹脂組成物;(2 )包含該樹脂組成物由上記吐出 口拉出等步驟,即爲一種可製得同時具有良好之難燃性與 機械性性物性外,尙具有優良外觀與色調之難燃性聚碳酸 酯樹脂組成物,且對擠壓機之負荷較小,可防止熔融樹脂 過度發熱,並可高速地生產,具有較佳之效率,長期使用 亦可安定且連續地進行製造之優良方法。基於前述硏究結 果,而完成了本發明。 因此,本發明之第1個主要目的,即爲提供一種可製 得同時具有良好之難燃性與機械性性物性外,尙具有優良 外觀與色調之難燃性聚碳酸酯樹脂組成物,且對擠壓機之 負荷較小,可防止熔融樹脂過度發熱,並可高速地生產, 具有較佳之效率,長期使用亦可安定且連續地進行製造之 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 曙10- !:——f — (請先閲讀背面之注意事項再填寫本頁)1224611 A7 ___B7 V. Description of the Invention (1) [Technical Field] (Please read the precautions on the back before filling out this page) The present invention relates to a method for manufacturing a flame retardant polycarbonate resin composition. In more detail, the present invention is printed using an employee consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, which is provided with a screw extruder configured with sequential arrangement of sections (a), (b), and (C) in the extrusion direction, and includes ( 1) A resin component mainly composed of polycarbonate is continuously supplied to the section (a), and on the other hand, an aqueous dispersion of a fluoropolymer and the resin component are continuously and separately supplied at a specific rate. Outside the segment (a), an organic phosphorus compound is continuously supplied to the segment (b) at a specific rate, and the resin component 'the aqueous dispersion and the organic phosphorus compound are passed through the segment (c) during kneading. Extrude in the direction of the outlet directly communicating with the section (c). At this time, the resin components in the sections (a), (b), and (c) are maintained in an unfused state, a partially molten state, and a complete state, respectively. In the molten state, and the extrusion method is performed under the conditions that the resin temperature in the extruder is 300 t or less and the specific energy is 0.1 to 0.2 kw · hr / kg; (2) Steps such as pulling out the obtained resin composition from the above-mentioned discharge port The method of producing the flame-retardant polycarbonate resin composition. According to the method of the present invention, the manufacture of a flame-retardant polycarbonate resin composition can reduce the load on the extruder, prevent excessive heating of the molten resin, and can produce at a high speed, and can avoid the cause caused by fluoropolymer agglomerates. The resulting removal of foreign matter is blocked by a filter, or the extruded monofilament is troublesome in production, etc., and can be manufactured stably and continuously for a long time. In addition, according to the method of the present invention, if the dispersibility of the fluoropolymer in the composition is improved, a flame-retardant polycarbonate resin having excellent flame retardancy and mechanical properties, and a flame-retardant polycarbonate resin having excellent appearance and color tone can be obtained. Thing. i Paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) ~ -4-1224611 A7 B7 V. Description of the invention (2 [Previous technology] Polycarbonate (pc), doped with acrylonitrile butadiene Resin coins obtained from olefin-phenethyl fine resin (ABS) and organic phosphorus compound flame retardant (hereinafter, also referred to as "P s / AB s / phosphorus flame retardant composition") The resin composition using non-chlorine and bromine-based flame retardants has excellent melt fluidity, rigidity, impact resistance, heat resistance, and light discoloration resistance, so it is widely used in computer screens, notebook computers, Shell materials for office automation (〇A) machines such as printers, personal word processors, photocopiers, etc. pc / ABS / Phosphorous flame retardant composition, in general, PC and ABS with resin content, and Phosphorous Flame retardants, and even fluid polymers used as dripping preventives for combustibles, are prepared by melt-kneading using a kneading device such as an extruder. Fluid polymers, especially polysilicon with fibril formation ability Fluoroethylene (PTFE) The function of preventing the dripping of combustibles is the effect produced by the fibril structure of the fluoropolymer formed in the resin. In the past, the p C / ABS / phosphorus flame retardant composition, that is, the viscosity of the molten resin was low. Therefore, it has the property of dripping of the combustible solution. Therefore, in order to prevent dripping of the combustible PC / ABS / phosphorus-based flame retardant composition, if a chlorine 'bromine-based compound is used as a flame retardant in order to make it difficult When comparing the situation of flammable resin composition, it is relatively difficult to obtain satisfactory results if the amount of fluoropolymer is not increased. However, if the amount of fluoropolymer is increased, the melt flow of the resin composition will be caused Reduce the cost, and reduce the cost of resin composition Paper size Applies to China National Standard (CNS) A4 specification (210X 297 mm) (Please read the precautions on the back before filling this page) Printed by the Bureau's Consumer Cooperatives -5- 1224611 A7 _____ B7 V. Impact strength of the molded product obtained according to the description of the invention (3). Moreover, often due to the poor dispersion of the fluoropolymer, it often fails to obtain the required The effect of preventing dripping. Therefore, how to add a small amount of fluoropolymer to the pc / ABS / phosphorus flame retardant composition to form a fibril structure is a problem that needs to be overcome in the current technology. The PC / ABS / phosphorus flame retardant composition is manufactured by first pre-mixing each resin component and the fluoropolymer in a mixing device such as a drum mixer, and then using a melt-kneading device such as an extruder. Melt-kneading. In addition, phosphorus-based flame retardants are usually liquid, so pumps in the middle of the extruder are often used, and they are often squeezed and added by nozzles for injection. However, in the manufacturing method described above, because the fluoropolymer is easy to aggregate due to its own friction, in the prepolymerization step, agglomerates of the fluoropolymer are often generated, and the agglomerates make the molded product The appearance is deteriorated. In addition, the fluoropolymer in the resin composition is not uniformly dispersed due to the generation of agglomerates, which makes it easy for dripping of combustible materials. Therefore, the expected flame retardance effect is often not achieved. In addition, in terms of production problems, in addition to a complicated pre-polymerization process, a filter for foreign matter removal installed in an extruder is required for industrially manufacturing a PC / ABS / phosphorus flame retardant composition. Obstacles caused by agglomerates of fluoropolymers often cause production obstacles such as increased resin pressure or filament breakage during extrusion. This problem is also a problem that cannot be completed without stopping the extruder, so it often causes continuous The lack of stability in production. Therefore, for the PC / ABS / phosphorus flame retardant composition, there have been various attempts to uniformly disperse the fluoropolymer drip prevention agent in the composition. This paper is applicable to the Chinese National Standard (CNS) A4 specification ( 210X297 mm) (Please read the precautions on the back before filling out this page) C. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs -6-1224611 A7 ____ B7___ V. Description of the invention (4) (Please read the first Note that please fill out this page again). One of them is, for example, a method of mixing it with a small amount of a thermoplastic resin and using a fluoropolymer as a matrix batch. For example, Japanese Unexamined Patent Publication No. 6 0-2 5 8 2 6 3 describes that an aqueous fluoropolymer dispersion and an aqueous styrene-acrylonitrile resin or an aqueous acrylonitrile-butadiene styrene resin are described. A method of coagulating the emulsion mixture, and then washing and drying the obtained coagulum to obtain a powder obtained from a fluoropolymer and a thermoplastic resin. Thereafter, the powder is added to a carbonate resin and melt-kneaded. A method of preparing a resin composition in which the fluoropolymer is uniformly dispersed. However, in this method, it is necessary to have a production process for producing a powder formed by a fluoropolymer and a thermoplastic resin. Therefore, in addition to being extremely complicated, the entire production process is formed by the fluoropolymer and the thermoplastic resin produced by this method. Among the powders, because the proportion of the fluoropolymer is too large, the fluidity of the powder is extremely poor, and it may be difficult to quantitatively feed the powder into the extruder, or cause blockages near the feed inlet. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, Japanese Patent Laid-Open No. 2-6 5 3 6 discloses that an aqueous dispersion of PTFE having fibril formation ability is continuously mixed so as not to be mixed with a thermoplastic resin. It is fed into the extruder for mixing and dispersing, so there is no need for special equipment or steps to continuously and simply prepare a thermoplastic resin containing dispersed PTFE. However, in this publication, the flame retardant is only exemplified by the use of bromine-based flame retardants, and the resin composition of the present invention is different from that of bromine-based flame retardants. There are no records on the manufacture of PC / ABS / phosphorus flame retardant compositions that cause problems such as dripping of combustibles. In addition, Japanese Unexamined Patent Publication No. 10—3 3 8 8 14 discloses that the scale is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) " 一 ---- -7- 1224611 A7 B7 V. Invention Note (5) (Please read the precautions on the back before filling out this page) A method for continuously adding a PTFE dispersion to a molten thermoplastic resin in order to obtain a composition with excellent combustible material drip prevention properties. However, in this method, when a PTFE dispersion is added to a high-temperature molten resin, the PTFE dispersion is easily scattered in the input port, and there is a disadvantage of generating a large amount of volatiles. Therefore, the stability of continuous productivity or From the perspective of operating environment, there are many problems to be solved. In addition, European Patent EP 9 0 0 641 discloses a method for continuously adding a PTFE emulsion to a press machine by peristaltic pump (perista 11 icpump) to produce a flame-retardant resin composition. The use of phosphorus-based flame retardants is not disclosed in the same patent. In addition, in the manufacture of the PC / ABS / phosphorus flame retardant composition, printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, there is an urgent need for an addition to the requirement to improve the dispersion uniformity of the fluoropolymer in the composition. A method for reducing the load of the extruder and suppressing the heat generation of the molten resin as much as possible during melt-kneading, so that a resin composition having excellent color tone or mechanical properties can be efficiently produced at a high production speed. Among them, when melt-kneading, increasing the temperature of the molten resin can reduce the viscosity of the molten resin, reduce the load on the extruder, and increase the production speed of the resin composition. In the PC / ABS / phosphorus flame retardant composition, it is easier to react when the molecular weight of PC is lowered or the hue of the resin composition is lowered during the melt-kneading process, so the productivity can be improved without increasing the kneading temperature. limit. In order to maintain the mechanical properties or hue of the P c / ABS / phosphorous flame retardant composition, it should be better to melt-knead at a low temperature as much as possible, but when the kneading temperature of the PC resin is too low, its melt viscosity is significant. Due to the increased nature, there will be a problem of reduced production speed. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -8-1224611 A7 B7 V. Description of the invention (6) Especially the polycarbonate based on the flame retardant of organic phosphorus compound based flame retardant Resin compositions often suffer from reduced physical properties due to thermal decomposition or hydrolysis of organic phosphorus compounds. For example, when the resin composition is exposed to high temperature and high humidity for a long time, its mechanical properties such as impact resistance and breaking strength Physical properties will be significantly reduced, and problems such as a decrease in color tone will occur. This problem will cause great disadvantages such as loss of reliability for long-term use of the resin composition. Therefore, the same material also aims to improve its high temperature and humidity resistance. In response to this goal, Japanese Unexamined Patent Publication No. 1 1 3 1 0 6 95 discloses that the use of organic phosphorus compounds having an acid value of less than 1 mg K ◦ H / g as the polycarbonate resin is difficult to burn. The method of use. However, the use of an organic phosphorus compound having a low acid value as a flame retardant disclosed in the publication has not been able to easily produce a resin composition that can sufficiently improve high temperature and humidity resistance. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs --------- • Installation-(Please read the precautions on the back before filling this page) As mentioned above, it is difficult to manufacture PC / ABS / phosphorous In the fuel composition, there is an urgent need to develop a resin composition in which a fluoropolymer is uniformly dispersed, and at the same time, it has good flame retardancy and mechanical properties. In addition to flame retardancy, polycarbonate has excellent appearance and color tone. Ester resin composition, which has a small load on the extruder, can be produced at high speed, has better efficiency, and is an excellent method for stable and continuous production for long-term use. [Contents of the Invention] Based on the foregoing circumstances, the present inventors have conducted in-depth research on the development of a manufacturing method capable of producing a flame retardant polycarbonate resin composition having the excellent properties described above, and have proposed a method of using a configuration. Extrusion direction: This paper size is in accordance with Chinese National Standard (CNS) A4 specification (210X297 mm) ~ ---- -9-1224611 A7 B7 V. Description of the invention (7) Configuration section (a), (b) And (c) a screw extruder, and (1) a resin component mainly composed of polycarbonate is continuously supplied in section (a), and on the other hand, an aqueous dispersion of a fluoropolymer and The resin component is supplied separately to the segment (a) at a specific rate, and the organic phosphorus compound is continuously supplied to the segment (b) at a specific rate to disperse the resin component and the water. The liquid and the organic phosphorus compound are extruded through the section (c) in the direction of the outlet directly connected to the section (c) during the kneading. At this time, the resin component is in the sections (a), (b), and ( c), are maintained in the unmelted state, part The molten state and the completely molten state, and the extrusion method is carried out under the conditions that the resin temperature in the extruder is 300 t: below, and the specific energy is 0.13 to 0.220 kW • hr / kg, and In this way, a flame-retardant polycarbonate resin composition is produced; (2) the steps including pulling out the resin composition from the above-mentioned ejection outlet, etc., are a kind of material which can be obtained with both good flame retardancy and mechanical properties.尙 The flame retardant polycarbonate resin composition has excellent appearance and color tone, and has a small load on the extruder, which can prevent the molten resin from generating excessive heat and can be produced at high speed. It has better efficiency and can be used for a long time. Excellent method for stable and continuous manufacturing. The present invention has been completed based on the foregoing research results. Therefore, a first main object of the present invention is to provide a flame retardant polycarbonate resin composition which has good flame retardance and mechanical properties and has excellent appearance and color tone, and The load on the extruder is small, which can prevent the molten resin from overheating and can be produced at high speed. It has better efficiency. It can also be manufactured stably and continuously for long-term use. The paper size is applicable to China National Standard (CNS) A4. (210X297mm) Shu 10-!: —— f — (Please read the notes on the back before filling this page)
1T 經濟部智慧財產局員工消費合作社印製 1224611 A7 B7 五、發明説明(8 ) 優良方法。 本發明之上記與其他目的、各種特徵與各種效果,可 參考圖示並配合下述說明與申請專利範圍之內容而了解。 【圖示簡單說明】 圖1爲本發明所使用之擠壓機例示的內部槪略構造之 側視截面圖。 圖2爲實施例與比較例所使用之擠壓機例示的內部槪 略構造之側視截面圖。 圖3 (a)至1〇 (b),各自爲依本發明之方法所 使用的擠壓機螺桿構件之例示。 【符號之說明】 a 樹脂成分維持於未熔融狀態之區段(a ) b 樹脂成分維持於未熔融狀態之區段(b ) c 樹脂成分維持於未熔融狀態之區段(c) I 防止供應於區段(b )之有機磷化合物逆流回 區段(a )的區段(b — 1 ) Π 混合樹脂成分、氟聚合物之水性分散液與有機 憐化合物之區段 ΙΠ 防止熔融樹脂由放泄口溢出之區段(樹脂之放 泄口防溢閥) B 1至B 9 第1至第9啷筒區段 1 ( a ’ ) 樹脂成分與氟聚合物之水性分散液之 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) !|! -I — f 丨 (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 -11- 1224611 A7 --- B7_____ 五、發明説明(9 ) 供應口( a ’ ) 2 進料斗 (請先閱讀背面之注意事項再填寫本頁) 3 a 聚碳酸酯 3 b、3 c與3 d 聚碳酸酯以外之樹脂或添加劑 4 氟聚合物之水性分散液之供應用噴嘴 5 ( b ’ ) 有機磷化合物之供應口( b ’ ) 5 a 有機磷化合物之供應用噴嘴 5 氟聚合物之水性分散液或有機磷化合物之供 應〇 (先前技藝) 5 a 氟聚合物之水性分散液或有機磷化合物之 ί共應用噴嘴(先前技藝) 6 放泄口 7 螺桿 8 模頭套管區段 9 ( c ’ ) 難燃性聚碳酸酯樹脂組成物之吐出口 10 順向刮板螺桿構件 11 順向捏合構件 經濟部智慧財產局員工消費合作社印製 12 逆向捏合構件 13 螺桿混練構件 14 中性捏合構件 15 逆向刮板螺桿構件 16 螺桿迴轉軸 17 迴轉軸之軸線 18 由擠壓機之吐出口( c ’)側所觀察之迴轉 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) -12- 1224611 A7 B7 五、發明説明(10 ) 軸迴轉方向 s 1至S 5 圖5至7中,構成捏合構件類橢圓形 (請先閲讀背面之注意事項再填寫本頁) 板 【發明之詳細說明】 本發明之內容,係有關將主要由聚碳酸酯所構成之樹 脂成分、氟聚合物之水性分散液、與有機磷化合物以螺桿 擠壓機進行混練以製造難燃性聚碳酸酯樹脂組成物之方法 ;其中該螺桿擠壓機係使用配置有依擠壓方向依序配置區 段(a ) 、( b )與(c ),且該區段(a )係與該樹脂 成分及該氟聚合物之水性分散液的1個或多數個供應口( a ’ )直接連通,該區段(b )則與有機磷化合物之供應 口( b ’ )直接連通,該區段(c )係與聚碳酸酯樹脂組 成物之吐出口(c’ )直接連通之擠壓機;且包含 (1 )該樹脂成分藉由供應口( a ’ )而連續地供應 區段(a ),又,該氟聚合物之水性分散液與該樹脂成分 分別地,藉由供應該樹脂成分所使用之相同供應口( a ’ 經濟部智慧財產局員工消費合作社印製 )或供應該樹脂成分所使用之不同供應口( a ’ )連續地 供應區段(a )中,另一方面,將有機磷化合物藉由供應 口( b ’ )連續地供應區段(b ); 對該樹脂成分之供應速度(k g / h r )而言,該氟 聚合物之水性分散液之供應速度爲0 . 〇 1至1 〇 % ,對 該樹脂成分之供應速度(k g / h r )而言,該有機磷之 供應速度(k g / h r )爲1至3 0 % ; 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -13- 1224611 A7 B7 五、發明説明(11 ) 該樹脂成分、該氟聚合物之水性分散液及有機磷化合 物,於混練中經由區段(c )向該吐出口擠壓,此時, 於區段(a )中,樹脂成分係維持未熔融狀態,於區 段(b )中,該樹脂成分係維持在部分熔融狀態,於區段 (c )中,該樹脂成分係維持在完全熔融之狀態下; 且該擠壓方式,係以擠壓機中之樹脂溫度爲3 0 0 °C 以下,且在該難燃性樹脂組成物係於以1 k g / h r之速 度製造時所消費的螺桿擠壓機運轉馬達之輸出能量(k W )爲定義之比能量爲Ο . 13至Ο . 20kW,hr/ k g之條件下進行; 並依前述方式生成難燃性聚碳酸酯樹脂組成物; (2 )將所得之難燃性聚碳酸酯樹脂組成物由上記吐 出口( c ’ )拉出等步驟; 之難燃性聚碳酸酯樹脂組成物的製造方法。 隨後,爲使本發明之內容更容易得到了解,首先將列 舉本發明之基本特徵與較佳之實施形態。 1、一種難燃性聚碳酸酯樹脂組成物的製造方法,其 係爲將主要由聚碳酸酯所構成之樹脂成分、氟聚合物之水 性分散液、與有機磷化合物以螺桿擠壓機進行混練以製造 難燃性聚碳酸酯樹脂組成物之方法中,其特徵爲,該螺桿 擠壓機係爲依序配置有依擠壓方向配置之區段(a )、區 段(b )與區段(c ),且該區段(a )係與該樹脂成分 及該氟聚合物之水性分散液的1個或多數個供應口( a ’ )直接連通,該區段(b )則與有機磷化合物之供應口( 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) I-------裝-- (請先閲讀背面之注意事項再填寫本頁)1T Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1224611 A7 B7 V. Invention Description (8) Excellent method. The above and other objects, various features, and various effects of the present invention can be understood by referring to the drawings and cooperating with the following description and the scope of patent application. [Brief Description of the Drawings] FIG. 1 is a side cross-sectional view illustrating an internal schematic structure of an extruder used in the present invention. FIG. 2 is a side cross-sectional view illustrating an internal schematic structure of an extruder used in Examples and Comparative Examples. Figures 3 (a) to 10 (b) are examples of the extruder screw members used in the method according to the present invention. [Description of symbols] a Section where the resin component is maintained in an unfused state (a) b Section where the resin component is maintained in an unfused state (b) c Section where the resin component is maintained in an unfused state (c) I Prevent supply The organophosphorus compound in the section (b) flows back to the section (b-1) of the section (a). Π The resin component, the aqueous dispersion of the fluoropolymer and the organic phosphonium compound are prevented from melting. Bleed-out section (resin-blow-out valve for resin) B 1 to B 9 1st to 9th tube section 1 (a) Aqueous dispersion of resin component and fluoropolymer is suitable for this paper China National Standard (CNS) A4 specification (210X 297 mm)! |! -I — f 丨 (Please read the precautions on the back before filling this page) Order printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives-11-1211 A7 --- B7_____ V. Description of the invention (9) Supply port (a ') 2 Feed hopper (please read the notes on the back before filling this page) 3 a Polycarbonate 3 b, 3 c and 3 d Polycarbonate Supply of other resins or additives 4 Aqueous dispersion of fluoropolymer Nozzle 5 (b ') Supply port for organic phosphorus compound (b') 5 a Supply nozzle for supply of organic phosphorus compound 5 Aqueous dispersion of fluoropolymer or supply of organic phosphorus compound 0 (previous technique) 5 a Co-application nozzle for aqueous dispersion or organic phosphorus compound (previous technique) 6 Drain port 7 Screw 8 Die sleeve section 9 (c ') Outlet of flame retardant polycarbonate resin composition 10 Forward scraper screw Component 11 Forward kneading component Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economy 12 Reverse kneading component 13 Screw kneading component 14 Neutral kneading component 15 Reverse scraper screw component 16 Screw rotary shaft 17 Axis of the rotary shaft 18 The paper size of the rotation observed on the (c ') side of the spout is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -12- 1224611 A7 B7 V. Description of the invention (10) Shaft rotation direction s 1 to S 5 Figure In 5 to 7, the kneading members are oval (please read the precautions on the back before filling this page). [Detailed description of the invention] The content of the present invention is mainly related to A resin composition composed of polycarbonate, an aqueous dispersion of a fluoropolymer, and a method of kneading with an organic phosphorus compound by a screw extruder to produce a flame-retardant polycarbonate resin composition; the screw extruder is used Segments (a), (b), and (c) are arranged in order in the extrusion direction, and the segment (a) is one or more of the resin component and the aqueous dispersion of the fluoropolymer. The supply port (a ') is in direct communication, and this section (b) is in direct communication with the supply port (b') of the organophosphorus compound, and this section (c) is connected to the outlet (c ') of the polycarbonate resin composition. ) A direct-connected extruder; and (1) the resin component is continuously supplied to the section (a) through a supply port (a '), and the aqueous dispersion of the fluoropolymer is separately from the resin component Continuously supply the segment (a) by the same supply port used by the resin component (printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs) or by the different supply port (a ') used by the resin component. In the other hand, the organic phosphorus The compound continuously supplies the section (b) through the supply port (b '); for the supply rate of the resin component (kg / hr), the supply rate of the aqueous dispersion of the fluoropolymer is from 0.01 to 1 10%, in terms of the supply rate of the resin component (kg / hr), the supply rate of the organophosphorus (kg / hr) is 1 to 30%; this paper size applies the Chinese National Standard (CNS) A4 specification ( 210X 297 mm) -13- 1224611 A7 B7 V. Description of the invention (11) The resin component, the aqueous dispersion of the fluoropolymer, and the organic phosphorus compound are extruded through the section (c) toward the ejection outlet during kneading. At this time, in the section (a), the resin component is maintained in an unmelted state, in the section (b), the resin component is maintained in a partially molten state, and in the section (c), the resin component is It is maintained in a completely molten state; and the extrusion method is based on the resin temperature in the extruder being below 300 ° C, and the flame retardant resin composition is manufactured at a speed of 1 kg / hr The output energy (k W) of the running motor of the screw extruder is defined as The specific energy is from 0. 13 to 0. 20kW, hr / kg; and a flame-retardant polycarbonate resin composition is formed in the foregoing manner; (2) the obtained flame-retardant polycarbonate resin composition is composed of The method of manufacturing the flame retardant polycarbonate resin composition is described in the above steps such as the ejection outlet (c ') being pulled out. Subsequently, in order to make the content of the present invention easier to understand, the basic features and preferred embodiments of the present invention will be listed first. 1. A method for producing a flame-retardant polycarbonate resin composition, which comprises kneading a resin component mainly composed of polycarbonate, an aqueous dispersion of a fluoropolymer, and an organic phosphorus compound with a screw extruder. In the method for manufacturing a flame-retardant polycarbonate resin composition, the screw extruder is characterized in that a segment (a), a segment (b), and a segment are sequentially arranged in an extrusion direction. (C), and the section (a) is in direct communication with one or more supply ports (a ') of the resin component and the aqueous dispersion of the fluoropolymer, and the section (b) is connected with an organophosphorus Compound supply port (This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) I ------- install-(Please read the precautions on the back before filling this page))
*、1T 經濟部智慧財產局員工消費合作社印製 -14- 1224611 A7 B7 五、發明説明(12 ) b ’ )直接連通,該區段(c )係與聚碳酸酯樹脂組成物 之吐出□((:’ )直接連通之擠壓機;且包含 (1 )該樹脂成分藉由供應口( a ’ )而連續地供應 於區段(a ’ ),又,該氟聚合物之水性分散液與該樹脂 成分分別地,藉由供應該樹脂成分所使用之相同供應口( a ’ )或供應該樹脂成分所使用之不同供應口( a ’ )連 續地供應區段(a )中,另一方面,將有機磷化合物藉由 供應口( b ’ )連續地供應區段(b ); 對該樹脂成分之供應速度(k g/h r )而言,該氟 聚合物之水性分散液之供應速度爲0 . 〇 1至1 〇 %,對 該樹脂成分之供應速度(k g / h r )而言,該有機磷之 供應速度(kg/hr)爲1至30% ; 該樹脂成分、該氟聚合物之水性分散液及有機磷化合 物,於混練中經由區段(c )向該吐出口擠壓,此時, 於區段(a )中,樹脂成分係維持未熔融狀態,於區 段(b )中,該樹脂成分係維持在部分熔融狀態,於區段 (c )中,該樹脂成分係維持在完全熔融之狀態下; 且該擠壓方式,係以擠壓機中之樹脂溫度爲3 〇 〇 t: 以下,且在該難燃性樹脂組成物係於以1 k g / h r之速 度製造時所消費的螺桿擠壓機運轉馬達之輸出能量(k W )爲定義之比能量爲〇·13至〇.20kW,hr/ k g之條件下進行; 並依前述方式生成難燃性聚碳酸酯樹脂組成物; (2 )將所得之難燃性聚碳酸酯樹脂組成物由上記吐 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) —— — — — I — f, (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 -15- 1224611 A7 _______B7_ 五、發明説明(13 ) 出口( c ’ )拉出等步驟。 2、 如前項1之方法,其中,該擠壓機爲2軸擠壓機 (請先閲讀背面之注意事項再填寫本頁) 0 3、 如前項1之方法,其中,該擠壓機之螺桿迴轉數 爲20〇rpm以上者。 4、 如前項1之方法,其中,設置有爲防止供應於區 段(b )之有機磷化合物逆流回區段(a )的區段,該區 段(b )內之依擠壓機之擠壓方向的有機磷化合物供應位 置之上游側所設置之區段(b - 1 )中,係增加該擠壓機 之內部空間中以該樹脂成分之容積比爲定義之樹脂塡充率 ,且該樹脂成分、該氟聚合物之水性分散液與該有機磷化 合物之混練,主要係於依該擠壓機之擠壓方向的有機磷化 合物供應位置之下游側區域進行者。 5、 如前項1之方法,其中,該樹脂成分係由聚碳酸 酯與變性苯乙烯系樹脂所構成者。 6、 如前項1之方法,其中,供應於該擠壓機之樹脂 成分中7 0重量%以上爲顆粒狀者。 經濟部智慧財產局員工消費合作社印製 7、 如前項1之方法,其中,供應該擠壓機之區段( a )的氟聚合物之水性分散液之溫度爲5至3 0 t者。 8、 如前項1之方法,其中,供應於該擠壓機之區段 (b )的有機磷化合物之酸價爲1 m g K〇H / g以下者 ο 9、 如前項8之方法,其中,供應於該擠壓機之區段 (b )的有機磷化合物之酸價爲〇 . 1 m g Κ〇H / g以 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -16- 1224611 A7*, Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs of the 1T-14-1211 611 A7 B7 5. The invention description (12) b ') is directly connected, and this section (c) is connected with the discharge of the polycarbonate resin composition □ ( (: ') An extruder directly connected; and (1) the resin component is continuously supplied to the section (a') through a supply port (a '), and the aqueous dispersion of the fluoropolymer and The resin component is continuously supplied in the section (a) by the same supply port (a ') used for supplying the resin component or different supply ports (a') used for supplying the resin component, respectively, on the other hand The organic phosphorus compound is continuously supplied to the section (b) through the supply port (b '); For the supply rate of the resin component (kg / hr), the supply rate of the aqueous dispersion of the fluoropolymer is 0 〇1 to 10%, in terms of the supply rate of the resin component (kg / hr), the supply rate of the organic phosphorus (kg / hr) is 1 to 30%; the water content of the resin component and the fluoropolymer Dispersion and organophosphorus compounds pass through section (c) during kneading Squeeze toward the discharge port. At this time, in the section (a), the resin component is maintained in an unmelted state, and in the section (b), the resin component is maintained in a partially molten state, and in the section (c) The resin component is maintained in a completely molten state; and the extrusion method is such that the resin temperature in the extruder is 300 t: or less, and the flame retardant resin composition is The output energy (k W) of the operating motor of the screw extruder consumed during manufacturing at a speed of kg / hr is defined as a specific energy of 0.13 to 0.20kW, hr / kg; and generated in the manner described above. Flame retardant polycarbonate resin composition; (2) The obtained flame retardant polycarbonate resin composition shall be printed from the above-mentioned paper. The paper shall be in accordance with the Chinese National Standard (CNS) A4 specification (210X297 mm) —— — — — I — f, (Please read the precautions on the back before filling out this page) Order printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Consumer Cooperatives -15-1224611 A7 _______B7_ V. Description of the invention (13) Pull out the exit (c ') and other steps 2. The method as in item 1 above, wherein the The press is a 2-axis extruder (please read the precautions on the back before filling in this page) 0 3. The method as described in item 1 above, in which the screw revolution of the extruder is above 200 rpm. 4. If The method of the preceding paragraph 1, wherein a section for preventing the organic phosphorus compound supplied to the section (b) from flowing back to the section (a) is provided. In the section (b-1) provided on the upstream side of the supply position of the organic phosphorus compound, the resin filling ratio defined by the volume ratio of the resin component in the internal space of the extruder is increased, and the resin component, The kneading of the aqueous dispersion of the fluoropolymer with the organic phosphorus compound is mainly performed in a region on the downstream side of the organic phosphorus compound supply position in the extrusion direction of the extruder. 5. The method as described in the above item 1, wherein the resin component is composed of polycarbonate and modified styrene resin. 6. The method according to the preceding paragraph 1, wherein 70% by weight or more of the resin component supplied to the extruder is a pellet. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 7. The method as in the preceding paragraph 1, wherein the temperature of the aqueous dispersion of the fluoropolymer supplied to the section (a) of the extruder is 5 to 30 t. 8. The method according to the preceding paragraph 1, wherein the acid value of the organic phosphorus compound supplied to the section (b) of the extruder is 1 mg KOH / g or less. 9. The method according to the preceding paragraph 8, wherein: The acid value of the organophosphorus compound supplied to the section (b) of the extruder is 0.1 mg KOH / g. At this paper scale, the Chinese National Standard (CNS) A4 specification (210X 297 mm) -16 -1224611 A7
(式中,Ar爲二價之碳數5至2〇〇的芳香族殘基 ,例如伸苯基、伸萘基、伸聯苯基、伸吼陡基或,下記式 (3 )所示之基等;) -Ar1——Y——Ar 2· 3 (式中,A r 1與A r 2各自®伸苦其 θ场伸方基,例如伸苯基、 伸萘基、伸聯苯基、伸吡啶基 Y為卜屺式(4 )所示之 伸烷基或經取代之伸烷基;)(In the formula, Ar is a divalent aromatic residue having 5 to 200 carbon atoms, such as, for example, phenylene, naphthyl, biphenyl, or diphenyl, or the following formula (3) Radicals, etc.) -Ar1——Y——Ar 2 · 3 (In the formula, each of A r 1 and A r 2 is a θ field squaring group, such as phenylene, naphthyl, or biphenyl 1, pyridyl Y is an alkylene group or a substituted alkylene group represented by formula (4);)
R — C — R 2R — C — R 2
1 2 R —-C——R1 2 R —-C——R
3 一 4 R 丨cIR 及 VX 0 4 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 (式中,R1、R、R、R4各自獨立爲氫原子、碳 數1至6之低級烷基、碳數5至1 〇之環烷基 '碳數6至 3 ◦之芳基、碳數7至3 1之芳烷基,必要時可被鹵素原 子、碳數1至1 0之烷氧基所取代,k爲3至、i之整數 ,R·5與R6可依各X作選擇,其可相互獨立爲氫原子、或 碳數1至6之低級烷基、碳數6至3 0之芳基,必要時可 被鹵素原子、碳數1至1 〇之烷氧基所取代,X爲碳原子 ;)〇 又,亦可含有下記式(5 )所示二價芳香族殘基作爲 共聚物成分。 ——Ar 1——Z——Ar 2—— (5 ) (式中,Ar1與Ar2與式(3)之內容相同;Z爲 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 18- 1224611 A7 B7五、發明説明(16 ) 早鍵,或爲一〇一、一C 〇 —、一 S —、一 S〇2 —、一 C 〇2—、一 CON (R1) — (R1與式(4)之內容相同 )等二價之基;) 上記式(2 )之A r與式(5 )所示二價芳香族殘基 之具體例,各自爲例如下記示所示之內容者; (R7).3 1 4 R 丨 cIR and VX 0 4 (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs (where R1, R, R, and R4 are each independently a hydrogen atom, Lower alkyl with 1 to 6 carbons, cycloalkyl with 5 to 10 carbons' aryl with 6 to 3 carbons, aralkyl with 7 to 31 carbons, if necessary, halogen atoms, carbons Substituted by an alkoxy group of 1 to 10, k is an integer of 3 to i, R · 5 and R6 can be selected according to each X, and they can be independently hydrogen atoms or lower alkane of 1 to 6 carbon atoms And an aryl group having 6 to 30 carbon atoms may be substituted by a halogen atom and an alkoxy group having 1 to 10 carbon atoms if necessary, and X is a carbon atom;) and may contain the following formula (5) A divalent aromatic residue is shown as a copolymer component. ——Ar 1——Z——Ar 2—— (5) (In the formula, Ar1 and Ar2 have the same content as in formula (3); Z is the paper size and applies the Chinese National Standard (CNS) A4 specification (210X297 mm) ) 18-1224611 A7 B7 V. Description of the invention (16) Early bond, or 101, 1 C 0—, 1 S —, 1 S 02 —, 1 C 0 2 —, 1 CON (R1) — ( R1 has the same content as formula (4)) Equivalent divalent bases;) Specific examples of A r in the above formula (2) and divalent aromatic residues represented by formula (5), each of which is shown in the following formula, for example Content holder; (R7).
(P8)n CH(P8) n CH
(R7)m (Ρ8)π CH, (R7)m^w (R8)n(R7) m (Ρ8) π CH, (R7) m ^ w (R8) n
(R?)m (p8)n(R?) M (p8) n
(請先閱讀背面之注意事項再填寫本頁) ·裝· ‘訂 ^1. 經濟部智慧財產局員工消費合作社印製(Please read the notes on the back before filling out this page) · Equipment · ‘Order ^ 1. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs
CH, CH 3 CH,CH, CH 3 CH,
(R7)m (P8)n CH2-CH2(R7) m (P8) n CH2-CH2
本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -19- 1224611 A7 B7 H: 一 ___ 經濟部智慧財產局員工消費合作社印製 發明説明(17 ) (R7)- 〒8)n (R7)m (严 8)n~Ό}~ , (R7). (R7)rThis paper size applies Chinese National Standard (CNS) A4 specification (210X 297 mm) -19- 1224611 A7 B7 H: I ___ Description of Inventions printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs (17) (R7) -〒8 ) n (R7) m (strict 8) n ~ Ό) ~, (R7). (R7) r
(R7)T (^8)n (R?)r (P8)r (P8)f (R7)r (R7)r (^8)r (P8), 及 (請先閱讀背面之注意事項再填寫本頁)(R7) T (^ 8) n (R?) R (P8) r (P8) f (R7) r (R7) r (^ 8) r (P8), and (Please read the precautions on the back before filling (This page)
』修〇『修 〇
CH, (式中,R7、R8各自獨立爲氫原子、鹵素原子、碳 數1至10之烷基、碳數1至1 〇之烷氧基、碳數5至 1.0之環院基或碳數6至3 0之芳基;m與η爲1至4之 整數,.m爲2至4之情形中,各個R 7可爲相同或不同 爲2至4之情形中,各個R 8可爲相同或不同;) 其中又以下記式(6 )所示之基爲較佳之例示。?h3CH, (wherein R7 and R8 are each independently a hydrogen atom, a halogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a ring group having 5 to 1.0 carbon atoms or carbon number An aryl group of 6 to 30; m and η are integers of 1 to 4, in the case where .m is 2 to 4, each R 7 may be the same or different in the case of 2 to 4, each R 8 may be the same Or different;) Among them, the base shown by the following formula (6) is a better example. ? H3
CH, (6 --------------衣----’--訂------ η 本紙張尺度適用中國國家榡準(CNS )八4規格(210X297公釐) -20- 1224611 Α7 Β7 五、發明説明(18 ) 其中又以含有上記式(6 )所示之基佔A r之式(2 )重複單位的8 5莫耳%以上(以聚碳酸酯中之全單體單 位爲基準)之聚碳酸酯爲最佳。 又,本發明可使用之聚碳酸酯,亦可具有以三價以上 之碳數6至3 0 0之芳香族殘基作爲分枝點之分枝構造者 〇 聚合物末端之分子構造並未有特別之限定,其可與苯 酚性末端基、芳基碳酸酯基、烷基碳酸酯基中所選出之1 種以上末端基鍵結者。芳基碳酸酯末端基,例如下記式( 7 )所示之基; 〇—C—0—Ar 3 f η \ (式中,A r 3爲一價之碳數6至3 0之芳香族殘基 ,其芳香環亦可受取代者) 芳基聚碳酸酯末端基之具體例如,下記式所示之基等 (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -21 - 1224611 經 濟 部 智 慧 財 產 局 消 費 合 作 社 印 製 Α7 Β7 五、發明説明(20 ) 其中,又以苯酚性末端基、苯基碳酸酯基、P - t -丁基苯基碳酸酯基、P -異丙苯基苯基碳酸酯等爲更佳。 本發明中,苯酚性末端基與其他末端基之比例,並未 有特別之限定,但就欲得到極佳之色調與機械性物性之觀 點而言,苯酚性末端基之比例以佔全末端基數目之2〇% 以上爲佳,以2 0至8 0 %之範圍爲更佳。苯酚性末端基 之比例若超過全末端基數目之8 0%以上時,熔融時之熱 安定性會有少許降低之傾向。 苯酚性末端基量之測定方法,一般係使用N M R測定 之方法(N M R法)或,使用鈦進行測定之方法(鈦測定 法)或,使用U V或I R進行測定之方法(U V法或I R 法)予以求得。 本發明所使用之芳香族聚碳酸酯之重量平均分子量( Mw), 一般以5, 000至50, 000爲佳,以 1〇,〇0〇至40, 0〇0爲較佳,以15, 〇〇〇至 3〇,000爲更佳,以18,〇00至25, 〇〇〇爲 最佳。低於5,0 0 0時,則難燃性聚碳酸酯樹脂組成物 之耐衝撃性有不充分之傾向,又,超過5 0,0 〇 〇時, 則樹脂組除物之熔融流動性有不充分之傾向。 重量平均分子量(Μ w )之測定,可使用膠體滲透色 層分析法(G P C )進行測定,測定條件係如下所述。即 ,以四氫呋喃爲溶媒,使用聚苯乙烯膠體,依標準單分散 聚苯乙烯之校正曲線以下式計算所得之換算分子量校正曲 線而求得者。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) (請先聞讀背面之注意事項再填寫本頁) 23 1224611 A7 B7 五、發明説明(22 ) (請先閱讀背面之注意事項再填寫本頁) 苯乙烯(A S )樹脂、甲基丙烯酸甲酯一苯乙烯(M s ) 等苯乙烯系樹脂、丙烯腈一丁二烯一苯乙烯(A b s )樹 月旨、丙烯腈一丙烯酸丁酯一苯乙烯(A A S )樹脂、丙烯 酸甲酯一丁二烯—苯乙烯(Μ B S )樹脂、η I P S ( high impact polystyrene)樹脂等橡膠變性苯乙烯系樹脂、聚苯乙 烯醚系樹脂、聚醯胺系樹脂、聚酯樹脂、聚烯烴系樹脂、 聚甲醛樹脂、聚甲基丙烯酸甲酯樹脂、聚氯乙烯樹脂與芯 殼型橡膠爲代表,作爲耐衝撃性改良劑之接枝橡膠或各種 彈性體等,其中又以A B S樹脂等橡膠變性苯乙烯系樹脂 爲最佳0 上記橡膠變性苯乙烯系樹脂,係指橡膠質聚合物、及 含有至少1種乙烯聚合物之橡膠變性苯乙烯系樹脂。 經濟部智慧財產局員工消費合作社印製 用於橡膠變性苯乙烯系樹脂之橡膠質聚合物例如,玻 璃移轉溫度爲0 °c以下之聚合物等。橡膠質聚合物之具體 例如,聚丁二烯、苯乙烯-丁二烯共聚物橡膠、丙烯腈-丁二烯共聚物橡膠等二烯系橡膠、丙烯酸丁酯等丙烯酸系 橡膠、聚異丁烯、聚氯丁烯、乙烯一丙烯橡膠、乙烯-丙 烯-二烯三元共聚物橡膠、苯乙烯-丁二烯嵌段共聚物橡 膠、苯乙烯-異丁烯嵌段共聚物橡膠等嵌段共聚物,與其 氫添加物等。此些聚合物中,又聚丁二烯、苯乙烯-丁二 烯共聚物橡膠、丙烯腈-丁二烯共聚物橡膠、聚丙烯酸丁 酯等。 橡膠變性苯乙烯系樹脂中橡膠質聚合物之比例爲1至 9 5重量%,並可依必要之機械性強度、剛性、成型加工 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -25- 1224611 A7 一 _ B7 _ 五、發明説明(23 ) 性等而決定,較佳爲5至4 5重量% ,更佳爲1 0至4〇 重量%之範圍。 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 橡膠變性苯乙烯系樹脂中所使用之乙烯化合物例如, 苯乙烯、α -甲基苯乙烯、p -甲基苯乙烯等芳香族乙烯 化合物,甲基丙烯酸甲酯、甲基丙烯酸酯、丁基丙烯酸酯 、乙基丙烯酸酯等烷基(甲基)丙烯酸酯、丙烯酸、甲基 丙烯酸等(曱基)丙烯酸類,丙烯腈、甲基丙烯腈等氰化 乙烯單體、無水馬來酸等α、yS 一不飽和羧酸、Ν -苯基 馬來醯亞胺、N -甲基馬來醯亞胺、N -環己基馬來醯亞 胺等馬來醯亞胺系單體、縮水甘油基甲基丙烯酸酯等含縮 水甘油基單體等。較佳爲芳香族乙烯化合物、烷基(甲基 )丙烯酸酯類、氰化乙烯單體、馬來醯亞胺單體,更佳爲 苯乙烯、丙烯腈、N -苯基馬來醯亞胺、丁基丙烯酸酯。 此些乙烯化合物可單獨或將2種以上混合使用。較佳爲將 芳香族乙烯化合物與芳香族以外之乙烯化合物之組合。此 情形中芳香族乙烯化合物與芳香族以外之乙烯化合物可以 任意之比例混合,芳香族以外之乙烯化合物之較佳比例爲 ,對芳香族乙烯化合物與芳香族以外之乙烯化合物之合計 量爲5至8 0重量%之範圍。 橡膠變性苯乙烯系樹脂之製造方法並未有特別之限定 ,一般例如有塊狀聚合、溶液聚合、懸濁聚合、乳化聚合 等一般公知之製造方法。 聚碳酸酯中摻入橡膠變性苯乙烯時,其比例可依所需 要之機械性強度、剛性、成型加工性、耐熱性等而決定。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -26 - 1224611 A7 B7 五、發明説明(24 ) (請先閱讀背面之注意事項再填寫本頁) 較佳爲對聚碳酸酯5 0至9 5重量份使用5 0至5重量份 之橡膠變性苯乙烯系樹脂,更佳爲對聚碳酸酯6 0至9〇 重量份使用4 0至1 0重量份之橡膠變性苯乙烯系樹脂。 本發明之方法所使用之有機磷化合物,其爲至少1種 有機磷化合物,且爲具有1個以上磷原子之化合物。 具有1個磷原子之化合物(以下,亦稱爲單有機磷化 合物),例如三苯基磷酸鹽、三甲苯基磷酸鹽、甲苯基苯 基磷酸鹽、二甲苯基苯基磷酸鹽等。 但,於使用單有機磷化合物於成型難燃性聚碳酸酯樹 脂組成物時,於模具表面會有容易產生模具積垢(M D ) 之缺點,故於本發明所使用之有機磷化合物以使用具有2 個以上磷原子之化合物的有機磷化合物低聚物爲佳。 本發明所使用之有機磷化合物低聚物之最佳例示,例 如由下記式(1 )所示化合物群中所選出者。CH, (6 -------------- clothing ----'-- order ------ η This paper size is applicable to China National Standard (CNS) 8 4 size (210X297 (Mm) -20-1224611 A7 B7 V. Description of the invention (18) Among them, 85 mol% or more of the repeating unit of the formula (2) containing the base represented by the formula (6) above is represented by polycarbonate Polyesters based on all monomer units in esters are the best. Polycarbonates that can be used in the present invention may also have aromatic residues with trivalent or higher carbon numbers from 6 to 300 The branching structure of the branching point. There is no particular limitation on the molecular structure of the polymer terminal, and it can be used with one or more terminal groups selected from phenolic terminal groups, aryl carbonate groups, and alkyl carbonate groups. Bonded. Aryl carbonate terminal group, for example, the group represented by the following formula (7); 〇-C-0-Ar 3 f η \ (where, A r 3 is a monovalent carbon number 6 to 3 0 Aromatic residue, its aromatic ring can also be substituted) Specific examples of aryl polycarbonate end groups, such as the base shown in the following formula (please read the precautions on the back before filling this page) Order the Ministry of Economic Affairs wisdom Property bureau The paper size printed by the employee's consumer cooperative applies the Chinese National Standard (CNS) Α4 specification (210 × 297 mm) -21-1224611 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Α7 Β7 V. Description of the invention (20) A terminal group, a phenyl carbonate group, a P-t-butylphenyl carbonate group, a P-cumylphenyl carbonate group, etc. are more preferred. In the present invention, the ratio of a phenolic terminal group to other terminal groups There is no particular limitation, but from the viewpoint of obtaining excellent hue and mechanical properties, the proportion of phenolic terminal groups is preferably 20% or more of the total number of terminal groups, and 20 to 8 A range of 0% is more preferred. If the ratio of phenolic terminal groups exceeds 80% of the total number of terminal groups, the thermal stability during melting tends to decrease slightly. The method for measuring the amount of phenolic terminal groups is generally It is obtained by a method using NMR measurement (NMR method), a method using titanium measurement (titanium measurement method), or a method using UV or IR measurement (UV method or IR method). The weight average molecular weight (Mw) of the group polycarbonate is generally preferably 5,000 to 50,000, more preferably 10,000 to 40,000, and even more preferably 15,000 to 30,000. 10,000 is more preferable, and 18,000 to 25,000 is most preferable. When it is less than 5,000, the impact resistance of the flame-retardant polycarbonate resin composition tends to be insufficient, When it exceeds 50,000, the melt fluidity of the resin group removal product tends to be insufficient. The weight average molecular weight (Mw) can be measured by colloidal chromatographic analysis (G P C). The measurement conditions are as follows. That is, it is obtained by using a tetrahydrofuran as a solvent, using a polystyrene colloid, and calculating a conversion curve of molecular weight according to the following formula according to the calibration curve of a standard monodisperse polystyrene. This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling out this page) 23 1224611 A7 B7 V. Description of the invention (22) (Please read the precautions on the back first Fill in this page again) Styrene (AS) resin, styrene resins such as methyl methacrylate-styrene (M s), acrylonitrile-butadiene-styrene (A bs) tree month purpose, acrylonitrile- 1 Rubber modified styrene resins such as butyl acrylate monostyrene (AAS) resin, methyl acrylate monobutadiene-styrene (M BS) resin, η IPS (high impact polystyrene) resin, polystyrene ether resin, Polyamide resins, polyester resins, polyolefin resins, polyoxymethylene resins, polymethyl methacrylate resins, polyvinyl chloride resins, and core-shell rubbers are typical examples of graft rubbers used as impact resistance improvers or Various elastomers, among which rubber modified styrene resin such as ABS resin is the best. The rubber modified styrene resin described above refers to rubbery polymers and rubber modified containing at least one ethylene polymer. Styrene resin. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Rubber polymers for rubber-modified styrene resins. For example, polymers with a glass transition temperature below 0 ° c. Specific examples of the rubbery polymer include polybutadiene, styrene-butadiene copolymer rubber, acrylonitrile-butadiene copolymer rubber, diene-based rubber, acrylic rubber such as butyl acrylate, polyisobutylene, poly Block copolymers such as chloroprene, ethylene-propylene rubber, ethylene-propylene-diene terpolymer rubber, styrene-butadiene block copolymer rubber, styrene-isobutylene block copolymer rubber, and their hydrogen Additives, etc. Among these polymers are polybutadiene, styrene-butadiene copolymer rubber, acrylonitrile-butadiene copolymer rubber, polybutyl acrylate, and the like. The proportion of the rubbery polymer in the rubber-modified styrene resin is 1 to 95% by weight, and can be processed according to the necessary mechanical strength, rigidity, and molding. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) ) -25- 1224611 A7 _ B7 _ 5. The description of the invention (23) is determined by the properties, etc., preferably 5 to 45% by weight, and more preferably 10 to 40% by weight. (Please read the notes on the back before filling out this page) The vinyl compounds used in the printing of rubber modified styrene resins by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, such as styrene, α-methylstyrene, p-formaldehyde Aromatic vinyl compounds such as styrene, alkyl (meth) acrylates such as methyl methacrylate, methacrylate, butyl acrylate, and ethyl acrylate; (fluorenyl) acrylic acid such as acrylic acid and methacrylic acid Type, vinyl cyanide monomers such as acrylonitrile and methacrylonitrile, α, yS monounsaturated carboxylic acids such as anhydrous maleic acid, N-phenylmaleimide, N-methylmaleimide, Maleimide-based monomers such as N-cyclohexylmaleimide, glycidyl-containing monomers such as glycidyl methacrylate, and the like. Aromatic ethylene compounds, alkyl (meth) acrylates, vinyl cyanide monomers, and maleimide monomers are preferred, and styrene, acrylonitrile, and N-phenylmaleimide are more preferred. , Butyl acrylate. These ethylene compounds can be used alone or in combination of two or more. A combination of an aromatic vinyl compound and an ethylene compound other than aromatic is preferred. In this case, the aromatic vinyl compound and an ethylene compound other than the aromatic compound may be mixed in an arbitrary ratio. The preferred ratio of the ethylene compound other than the aromatic compound is 5 to 5 to the total amount of the aromatic vinyl compound and the other ethylene compound. 80% by weight. The method for producing the rubber-denatured styrene-based resin is not particularly limited. Generally, for example, there are generally known production methods such as block polymerization, solution polymerization, suspension polymerization, and emulsion polymerization. When polycarbonate is blended with rubber-modified styrene, the proportion can be determined according to the required mechanical strength, rigidity, molding processability, heat resistance, and the like. This paper size applies to China National Standard (CNS) A4 (210X297 mm) -26-1224611 A7 B7 V. Description of the invention (24) (Please read the precautions on the back before filling this page) It is better for polycarbonate 50 to 9 5 parts by weight of 50 to 5 parts by weight of rubber-modified styrene resin, more preferably 60 to 90 parts by weight of polycarbonate to 40 to 10 parts by weight of rubber-modified styrene resin Resin. The organic phosphorus compound used in the method of the present invention is at least one organic phosphorus compound and a compound having one or more phosphorus atoms. Compounds having one phosphorus atom (hereinafter, also referred to as monoorganophosphorus compounds), such as triphenyl phosphate, tricresyl phosphate, tolyl phenyl phosphate, xylyl phenyl phosphate, and the like. However, when a single organic phosphorus compound is used to mold a flame-retardant polycarbonate resin composition, there is a disadvantage that mold fouling (MD) is easily generated on the surface of the mold. Therefore, the organic phosphorus compound used in the present invention has the following disadvantages: An organic phosphorus compound oligomer of a compound having two or more phosphorus atoms is preferred. The best example of the organic phosphorus compound oligomer used in the present invention is, for example, one selected from the group of compounds represented by the following formula (1).
ch3 經濟部智慧財產局員工消費合作社印製ch3 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
Ra、Rb、R。與1^各自獨立爲碳數6至2 0之芳基 本紙張尺度適用中國國家標準(CNS ) A4規格(210X:297公釐) -27- 1224611 Α7 Β7 五、發明説明(26 ) 時可使附著於模具表面之模具積垢之發生量,較以往使用 低聚物型磷酸酯具有更低之程度。 (請先閱讀背面之注意事項再填寫本頁) 式(1 )所示有機磷化合物之低聚物,一般,係與式 (1 )不同之η値(η爲自然數)之多數不同的有機磷化 合物低聚誤以混合物形態使用之情形爲多。此情形中,多 數之不同有機磷化合物低聚物之重量平均縮合度(Ν )以 1至1 . 2間爲佳。Ν係爲,使用矽膠滲透色層分析法聚 合物化或液態色層分析法所求得之具有不同η之成分的重 量分率(An),再依下式 Ν=Σ (η·Αη)/Σ (An) 所求得者。 經濟部智慧財產局員工消費合作社印製 其中,求取A η時,檢測器可使用U V檢測器或I R 檢測器、或R I檢測器。其中,於Ν之計算中,上記有機 磷化合物爲上記式(1 )之有機磷化合物低聚物與上記式 (1)中η爲0之構造之化合物(即,1分子中之磷原子 僅爲1之單有機磷化合物)之混合物中,η爲0之化合物 需由Ν之計算中去除。重量平均縮合度Ν,一般以1以上 5以下爲佳,又以1以上2以下爲較佳,以1以上1 _ 5 以下爲更佳,以1以上1 . 2以下爲最佳。Ν越小時與樹 脂成分之相容性越佳,熔融流動性更優,且難燃性亦更高 。特別是Ν = 1時之化合物其樹脂組成物中難燃性與熔融 流動性之平衡性最佳。有機磷化合物之式(1 )化合物之 Ν若爲5以上時,該化合物之黏度會增大,特別是高剪切 速度區域下之流動性會有降低之傾向,又,難燃性亦會有 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -29- 1224611 A7 B7 五、發明説明(27 ) 降低之傾向。 (請先閲讀背面之注意事項再填寫本頁) 此外,本發明所使用之有機磷化合物,其酸價以1 mgKOH/g以下爲佳,較佳爲〇.5mgK〇H/g 以下,更佳爲0 . 2 m g K〇H / g以下,最佳爲〇 _ 1 m g K 0 Η / g以下。使用酸價較低之有機磷化合物時, 可製得耐高溫高濕性更向上提昇之難燃性聚碳酸酯樹脂成 物°因此,本發明中,使用有機磷化合物時,爲避免使酸 價增加,必須防止水份之混入,或防止過度加熱等情形產 生,故於儲藏、運送時需較爲費心。 經濟部智慧財產局員工消費合作社印製 依本發明方法所製得之難燃性聚碳酸酯樹脂組成物中 ,有機磷化合物之之添加量需配合所需求之難燃程度作決 定,對該樹脂成分1 〇 〇重量份而言,一般約爲1至3 0 重量份之範圍內。因此,依本發明之方法,有機磷護合物 ,係以對該樹脂成分之供應速度(k g / h r )爲1至 3 0 %之供應速度(k g / h r )之方式連續地供應擠壓 機。有機磷化合物之添加量低於1重量份時並未能發揮出 必要之難燃效果,又,超過3 0重量份時,因有機磷化合 物之添加較爲困難,故會造成樹脂成物之耐衝撃性與耐熱 性降低,有機磷化合物之添加量較佳爲2至2 0重量份之 範圍,特別是以5至1 8重量份之範圍爲更佳。 本發明之難燃性聚碳酸酯樹脂組成物之製造方法中所 使用之氟聚合物之水性分散液中的氟聚合物,例如可爲聚 四氟乙烯、四氟乙烯-丙烯共聚物等四氟乙烯聚合物,聚 四氟乙烯以外之全氟烯烴聚合物,較佳爲四氟乙烯聚合物 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -30- 1224611 A7 B7 五、發明説明(28 ) ,最佳爲聚四氟乙烯等。上記氟聚合物之水性分散液,例 如「氟樹脂手冊」(日本,日刊工業新聞社,1 9 9 0年 刊)所記載之將使用懸濁聚合法或乳化聚合法所得之氟聚 合物爲例子之水性分散液濃縮至4 0至7 0重量%時,再 以界面活性劑使其安定化,而製得乳白色狀水性分散液。 氟聚合物之水性分散液中氟聚合物之濃度,在可使氟聚合 物之濃度呈安定化之狀態下可以水予以烯釋,其以5至 7 0重量%爲佳,以2 0至6 5重量%爲較佳,以3 0至 6 0重量%爲更佳。水性分散液中氟聚合物粒子之平均粒 徑以0 .〇1至0 . 6//m爲佳,以〇.〇5至0 . 4 //m爲較佳,以〇 . 18至0 · 3//m爲最佳。 又,使該氟聚合物之水性分散液安定化之界面活性劑 ,例如以環氧化烷基苯酚、環氧化高級醇等等陰離子系界 面活性劑爲較佳,一般該添加量爲1至1 5重量% ,較佳 爲2至10重量% ,更佳爲3至7重量% 。此外,該赢聚 合物之水性分散液之P Η値一般以調整至9至1 〇之範圍 爲佳。又,水性分散液中氟聚合物濃度爲6 0重量%時, 該液比重約爲1 . 5,黏度(2 5 °C )約爲1 5至3 0 c p之範圍。 本發明中較佳使用之氟聚合物水性分散液,例如曰本 ,三井杜邦化學公司製「鐵氟隆30 J」,日本大金公司 製「聚氟隆D - 1」、「聚氟隆D - 2」、「聚氟隆D -2C」、「聚氟隆D-2CE」等。 本發明方法中,如後所示般,若分別將氟聚合物水性 ^紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) "~" -31 - (請先閲讀背面之注意事項再填寫本頁) 衣· 訂 經濟部智慧財產局員工消費合作社印製 1224611 A7 B7 五、發明説明(30 ) 性分散液、與有機磷化合物於螺桿擠壓機中進行混練以製 得難燃性聚碳酸酯樹脂組成物。 (請先閱讀背面之注意事項再填寫本頁) 該螺桿擠壓機中之區段(a )、區段(b )與區段( c )係依擠壓方向順序配置,且該區段(a )係與該樹脂 成分及該氟聚合物之水性分散液的1個或多數個供應口( a ’ )直接連通,該區段(b )則與有機磷化合物之供應 口( b ’ )直接連通,該區段(c )係與聚碳酸酯樹脂組 成物之吐出口( c ’ )直接連通之擠壓機;且本發明之方 法包含 僅將聚碳酸酯、或將含有聚碳酸酯與上記聚碳酸酯以 外之樹脂成分藉由供應口( a ’ )而連續地供應於區段( a ),又,該氟聚合物之水性分散液與該樹脂成分分別地 ,藉由供應該樹脂成分所使用之相同供應口( a ’ )或供 應該樹脂成分所使用之不同供應口( a ’ )連續地供應區 段(a )中,另一方面,將有機磷化合物藉由供應口( b ’ )連續地供應區段(b ); 經濟部智慧財產局員工消費合作社印製 於該擠壓機中,該樹脂成分、該氟聚合物之水性分散 液與該有機磷化合物係於混練中經由區段(c )向該吐出 口( c ’ )擠壓,此時,於區段(a )中,樹脂成分係維 持未熔融狀態,於區段(b )中,該樹脂成分係維持在部 分熔融狀態,於區段(c )中,該樹脂成分係維持在完全 熔融之狀態下。擠壓機中之樹脂各自維持於上記狀態之區 段(a ) 、( b )與(c ),一般可使用擠壓機依常用之 方法予以合成。 本紙張尺度適用中國國家標準(CNS)A4規格(210X297公釐) ' ' — -33 - 1224611 A7 _ B7 五、發明説明(31 ) (請先閲讀背面之注意事項再填寫本頁) 又,本發明中,設置有爲防止供應於區段(b )之有 機磷化合物逆流回區段(a )的區段,該區段(b )內之 依擠壓機之擠壓方向的有機磷化合物供應位置之上游側所 設置之區段(b - 1 )中,係增加該擠壓機之內部空間中 以該樹脂成分之容積比爲定義之樹脂塡充率,且該樹脂成 分、該氟聚合物之水性分散液與該有機磷化合物之混練, 主要係於依該擠壓機之擠壓方向的有機磷化合物供應位置 之下游側區域(以下,亦簡稱「主要混練區段」)內進行 爲佳。又,擠壓機中之「樹脂塡充率」係依擠壓機內部測 定部位之不同而有所不同,擠壓機內部特定區域之樹脂塡 充率,係由該區域中擠壓機唧筒內部容積減去螺桿旋轉軸 與螺桿構件之合計容積對樹脂成分容積之比所求得者。上 記特定領域中完全充滿樹脂成分時,樹脂之塡充率爲1。 經濟部智慧財產局員工消費合作社印製 本發明之方法中,上記擠壓機,以使用二軸擠壓機爲 佳又以同向迴轉嚙合形之二軸擠壓機爲最佳。同向迴轉嚙 合之二軸型擠壓機,可經由左右螺桿軸相互嚙合之方式而 可得到自我淸潔之效果,可使樹脂原料滯留擠壓機內之時 間較短,故具有優良之樹脂運送性能、混練性能與揮脫性 能等,故極適合作爲本發明較佳之擠壓機。特別是在使用 具有高扭矩且具有高迴轉數之二軸擠壓機時,可提高生產 速度,且混練之時可降低熔融樹脂之溫度,故爲極佳之擠 壓機。又,以具有3 0 0 r p m以上,較佳爲具有4 0 ◦ r p m以上,更佳爲具有5 0 0 r P m以上螺桿迴轉數之 擠壓機爲佳。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -34 - 1224611 A7 B7 五、發明説明(32 ) (請先閲讀背面之注意事項再填寫本頁) 本發明方法所使用之擠壓機最佳之例示如,日本東芝 機械公司所製造之T E Μ — S S系列,德國 Werner & Pfleiderer公司所製得之ZSK - MC系列,日本日本製鋼 所所製得之TEX Super α-ΙΙ系列等。 又,本發明之方法中,二軸擠壓機之螺桿構成內容( 螺桿整體)可配合擠壓之螺桿構成要件作任意之選擇,且 ,以可控制擠壓機之各區段之啷筒溫度的二軸擠壓機爲更 佳。此一擠壓機,可以適當地選擇螺桿整體或擠壓機內部 溫度分布,以調節上記區段(a ) 、( b )與(c )之長 度,而可於擠壓機中形成上記區段(b - 1 )或進行混練 之區域。 較適合本發明使用之擠壓機之具體例如,具有圖1所 示內部構造之擠壓機。圖1爲本發明所使用之擠壓機例示 的內部槪略構造之側視截面圖。具有圖1所示螺桿構成之 擠壓機,爲實施本發明方法較佳之螺桿構成之一例示。於 參照圖1說明本發明之方法前,將先說明本發明所使用之 擠壓機螺桿構成之內容。 經濟部智慧財產局員工消費合作社印製 本發明之方法中,構成擠壓機螺桿之擠壓機螺桿構件 ,可爲順向刮板螺桿構件、逆向刮板螺桿構件、順向捏合 構件、逆向捏合構件、中性捏合構件、順向螺桿混合構件 、逆向螺桿混合構件、密封構件等。其組合後即可製得適 合本發明使用之擠壓機螺桿構成內容。 以下,各擠壓機之螺桿構件與其作用效果將參照圖3 (a )至1 〇 ( b )之內容進行說明。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -35- 1224611 A7 B7 五、發明説明(33 ) 圖3 ( a )爲附有迴轉軸之順向刮板構件的擠壓機, 由擠壓機之吐出口( C ’ )方向觀察所得之槪略圖。 (請先聞讀背面之注意事項再填寫本頁) 圖3 ( b )爲上記順向刮板螺桿構件之槪略圖。「順 向刮板螺桿構件」係指具有以右旋方向連續旋轉之螺桿的 構造,並可因該螺桿之迴轉(其迴轉方向由擠壓機之吐出 口( C ’ )方向觀察時,係向右方迴轉)使樹脂成分向擠 壓方向擠出之擠壓機螺桿構件。本發明較佳使用之二軸擠 壓機係配置於迴轉軸上之2個相對應之位置。順向刮板螺 桿構件之條數(刮板數)一般爲1至3條,並可依使用目 的之不同作區分。圖3 (a)與圖3 (b)係爲本發明中 使用頻度較高之2 -刮板之順向螺桿構件。圖3 ( a )中 ,螺桿外徑(D。)與螺桿內徑(D i )之比値/ D i ( 以下簡稱嚙合比),一般爲1 . 3至1 . 8之範圍,本發 經濟部智慧財產局員工消費合作社印製 明較佳爲使用1 . 4至1 . 7之範圍,更佳爲使用1 . 5 至1 · 6之範圍,最佳爲螺桿之嚙合比爲1 . 5 5之順向 刮板螺桿構件。又,順向刮板螺桿構件中刮板之間距一般 爲對螺桿外徑D。爲〇 . 5至2 . 0倍長度,並可依使用目 的之不同區分。一般而言,該刮板間距過長時,可使搬運 量增加但會使樹脂之塡充率降低,相反地,過短時會降低 樹脂之搬運量而增加樹脂之塡充率。而順向刮板螺桿構件 中之樹脂係如圖3 ( b )所示般由右向左邊之方向進行。 圖4 ( a )係爲附有迴轉軸之逆向刮板螺桿構件,依 擠壓機之吐出口( C ’ )方向觀察之槪略圖,圖4 ( b ) 係爲上記逆向刮板螺桿之槪略側視圖。「逆向刮板螺桿構 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -36- 1224611 A7 _B7_^__ 五、發明説明(34 ) (請先閱讀背面之注意事項再填寫本頁) 件」係指具有以左旋方向連續旋轉之螺桿的構造,並可因 該螺桿之迴轉使樹脂成分向擠壓方向相反之方向使樹脂移 動之擠壓機螺桿構件。本發明較佳使用之二軸擠壓機係配 置於迴轉軸上之2個相對應位置。圖4爲本發明較佳使用 '且使用頻度最高之2 -刮板之逆向螺桿構件。逆向刮板 螺桿構件之刮板數一般爲2個,嚙合比之値D。/ D , —般 爲1 _ 3至1 . 8之範圍,刮板之間距一般爲對螺桿外徑 D。爲〇 . 5至2 . 0倍長度,逆向刮板螺桿構件若使樹脂 以與擠壓方向相反之方向移動時將具有更佳之效果,使用 此擠壓機刮板構件之結果,依擠壓方向觀察時,該擠壓機 螺桿構件之上流側的樹脂塡充率實質上係爲1,即呈現完 全塡充之狀態。因此,由擠壓方向觀察時,於逆向刮板螺 桿構件之上流側若再加上後述順向捏合構件、逆向捏合構 件、中性捏合構件、順向螺桿混合構件、逆向螺桿混合構 件等具有較高混練效果之擠壓機螺桿構件時,可使擠壓機 內部之樹脂以完全塡充之狀態下進行熔融混練,故可對樹 脂提供強力熔融混練之作用。 經濟部智慧財產局員工消費合作社印製 圖5 ( a )爲附有迴轉軸之順向捏合構件的擠壓機, 由擠壓機之吐出口( C ’ )方向觀察所得之槪略圖。圖5 (b )爲上記順向捏合構件之側面槪略圖。「順向捏合構 件」係指以擠壓機之迴轉軸爲軸心,使用多數基本上爲類 橢圓形之平板,於以依迴轉軸之迴轉方向爲「正」値時, 依正値方向以大於0度小於9 0度之扭轉角度(staggering angle),以與擠壓方向相反之方向相互重疊以構成積層, 本紙張尺度適用中國國家標準(cns ) A4規格(210X297公釐) -37- 1224611 A7 ____B7 五、發明説明(35 ) (請先閲讀背面之注意事項再填寫本頁) 於將此機壓機螺桿構件迴轉下使該樹脂向擠壓方向移動之 同時,可使樹脂混練之擠壓機螺桿構件。順向捏合構件中 ,上記類橢圓形平板之數目以至少3片以上,又以5片以 上形成積層爲更佳。又,類橢圓形平板,以具有對螺桿外 ili(D〇)爲〇 · 〇5至0 · 5倍之厚度爲佳。又,上記之 平板爲長徑/短徑之比値爲1 · 1至2 . 〇之類橢圓形。 類橢圓形之最大徑對唧筒本身之內徑之比値以〇 · 9 5〇 至0 · 9 9 5之範圍爲佳。圖5爲本發明中最常使用之具 有4 5度扭轉角度(staggering angle )的由5片類橢圓形平 板積層所得之順向捏合構件。 圖6 ( a )爲附有迴轉軸之逆向捏合構件的擠壓機, 由擠壓機之吐出口( C ’ )方向觀察所得之槪略圖。圖6 經濟部智慧財產局員工消費合作社印製 (b )爲上記順向捏合構件之側面槪略圖。「逆向捏合構 件」係指以擠壓機之迴轉軸爲軸心,使用多數基本上爲類 橢圓形之平板,於以依迴轉軸之迴轉方向爲「正」値時, 依負値方向以大於0度小於9 0度之扭轉角度,以與擠壓 方向相反之方向相互重疊以構成積層,於將此機壓機螺桿 構件迴轉下使該樹脂向擠壓方向移動之同時,可使樹脂混 練之擠壓機螺桿構件。上記類橢圓形平板之數目以至少3 片以上,又以5片以上形成積層爲更佳。又,類橢圓形平 板之厚度、長徑/短徑之比値、類橢圓形之最大徑係與順 向捏合構件之情形相同。圖6爲本發明中最常使用之具有 負4 5度扭轉角度(staggering angle)的由5片類橢圓形平 板積層所得之逆向捏合構件。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -38- 1224611 A7 B7 五、發明説明(36 ) 圖7 ( a )爲附有迴轉軸之中性捏合構件的擠壓機, 由擠壓機之吐出口(C’ )方向觀察所得之槪略圖。圖7 (請先閱讀背面之注意事項再填寫本頁) (b )爲上記中性捏合構件之側面槪略圖。「中性捏合構 件」係指以擠壓機之迴轉軸爲軸心,使用多數基本上爲類 橢圓形之平板,以實質上爲9 0度之扭轉角度(staggering angle )相互重疊以構成積層,並於將此機壓機螺桿構件迴 轉下使樹脂混練之擠壓機螺桿構件。因中性捏合構件中之 類橢圓形平板係具有相互爲9 0度扭轉角度(staggering angle),故並不具有將樹脂向擠壓方向或其相反方向移動 之機能。又,類橢圓形平板之厚度、長徑/短徑之比値、 類橢圓形之最大徑係與順向捏合構件之情形相同。使用該 中性捏合基之情形,可較一般使用順向捏合機或逆向捏合 機之情形具有更佳之混練作用。圖7爲本發明中最常使用 之由5片類橢圓形平板積層所得之中性捏合構件。 圖8 ( a )爲附有迴轉軸之順向螺桿混練構件的擠壓 機,由擠壓機之吐出口( C ’ )方向觀察所得之槪略圖。 圖8 ( b )爲上記順向螺桿混練構件之側面槪略圖。「順 經濟部智慧財產局員工消費合作社印製 向螺桿混練構件」係指其於順向刮板螺桿扭轉突起部上設 置有缺口,於此螺桿構件於迴轉下使該樹脂向擠壓方向移 動之同時,可使一部份樹脂由缺口部分向相反方向移動, 以促樹脂混練之擠壓機螺桿構件。本發明中較佳使用之二 軸擠壓機中,於前述順向刮板螺桿構件相同般係配置於螺 桿軸上之2個相對應位置。圖8係爲本發明中較佳使用之 順向螺桿混練構件。 $紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -39- 1224611 A7 _—____B7 五、發明説明(37 ) 圖9 ( a )爲附有迴轉軸之逆向螺桿混練構件的擠壓 機,由擠壓機之吐出口( C ’ )方向觀察所得之槪略圖。 (請先閲讀背面之注意事項再填寫本頁) 圖9 ( b )爲上記逆向螺桿混練構件之側面槪略圖。「逆 向螺桿混練構件」係指其於逆向刮板螺桿扭轉突起部上設 置有缺口,於此螺桿構件於迴轉下使該樹脂向擠壓方向移 動之同時,可使一部份樹脂由缺口部分向相反方向移動, 以促樹脂混練之擠壓機螺桿構件。此擠壓機螺桿構件,因 螺桿具有左旋之方向構造,故可因該螺桿之迴轉使樹脂向 擠壓方向相反之方向的移動力較強,因此,與使用順向螺 桿構件相比較時具有更強之樹脂混合作用。本發明中較佳 使用之二軸擠壓機中,於前述逆向刮板螺桿構件相同般係 配置於螺桿軸上之2個相對應位置。圖9係爲本發明中較 佳使用之順向螺桿混練構件。 圖1 0 ( a )爲附有迴轉軸之密封構件的擠壓機,由 擠壓機之吐出口( C ’ )方向觀察所得之槪略圖。圖1 0 經濟部智慧財產局員工消費合作社印製 (b )爲上記密封構件之槪略側視圖。「密封構件」其基 本上係由至少1個圓形之平板所構成,於具有阻礙樹脂前 進提高樹脂塡充率之作用。使用密封構件時,可充分地將 啷筒本體與密封構件間之間隙的樹脂充分去除。較適合本 發明使用之2軸擠壓機使用密封構件,可於2個螺桿上各 自配置1片密封板,或依必要性而配置2片以上皆可。又 該密封構件於螺桿軸方向之厚度一般爲對螺桿軸方向外徑 以0 . 0 5至0 . 5倍長度爲佳。該圓形平板之最大徑對 啷筒本身之內徑之比値以〇.950至0.995之範圍 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇Χ297公釐) -40- 1224611 A7 ___ B7 五、發明説明(38 ) 爲佳。圖1 0爲本發明中最常使用之密封構件。 (請先閲讀背面之注意事項再填寫本頁) 本發明之方法中,擠壓機之區段(a )中,上記樹脂 成分係維持於未熔融狀態,例如,於上記區段(a )中, 擠壓機之螺桿僅依順向刮板螺桿構件設置,且唧筒區段之 溫度設定於2 0至2 0 0°C之範圍,較佳爲3 0至1 〇 〇 °C之範圍,更佳爲設定於4 0至7 0 °C之範圍內時,可防 止含有聚碳酸酯之樹脂成分產生熔融現象。該區段(a ) 之長度除螺桿構成與啷筒區段之溫度外,尙受擠壓機之迴 轉數或處理速度所影響,若回轉速度增加或處理速度增加 時,該區段亦可以增長以配合。該區段(a )中之樹脂成 分(顆粒狀及/或粉狀樹脂)係呈現出未能觀察出已熔融 之狀態,此一確認可經由擠壓機唧筒區段之開口部(擠壓 機之供應口( a ’ ))或擠壓機啷筒區段之觀測窗以目視 方式辨認。本發明方法中,無論將氟聚合物之水性分散液 連續地供應於區段(a )中,或區段(a )中連續供應氟 聚合物水性分散液之最佳位置,係由投入樹脂成分用之料 斗,此外,該料斗下之啷筒區段溫度以4 0至7 0 °C爲佳 經濟部智慧財產局員工消費合作社印製 〇 本發明方法中,於擠壓機之區段(b )中,上記樹脂 成分係維持部分爲熔融之狀態。例如,於上記區段(b ) 中,擠壓機之螺桿係爲順向之刮板螺桿構件,或其可以順 向捏合構件、逆向捏合構件、中性捏合構件、順向螺桿混 練構件等之擠壓機螺桿構件所組成。且唧筒區段溫度若設 定爲2〇1至3 5〇°C 、較佳爲2 1 0至3〇〇°C 、更佳 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -41- 1224611 Α7 Β7 五、發明説明(39 ) (請先閲讀背面之注意事項再填寫本頁) 爲2 2 0至2 8 0 °C之範圍時,於供應擠壓機螺桿構件之 混練機能量與唧筒區段之熱能後之結果,可使樹脂成分產 生部分熔融狀態。該區段(b )中,該樹脂成分中之一部 份呈熔融狀態之確認方式,可以於設置於擠壓機區段之觀 景窗經由目視方式觀察,或使運轉中之擠壓機停止使啷筒 區段冷卻,再將擠壓機螺桿構件取出再觀察擠壓機內部樹 脂之熔融狀態等方法(其中,進行觀察時,需停止難燃劑 之有機磷化合物之供應)。此時,樹脂之未熔融部分可以 目視方式確認,區段(b )中樹脂成分以0 . 〇 1至9 〇 重量% ,較佳爲0 . 1至7 0重量% ,更佳爲1至5 0重 量%呈熔融狀態者爲佳。 經濟部智慧財產局員工消費合作社印製 本發明中作爲難燃劑之有機磷化合物,係連續地供應 區段(b ),其方式例如可將有機磷化合物以齒輪幫浦或 柱塞型幫浦等予以定量,再以設置於擠壓機段之噴射噴嘴 予以供應。又,有機磷化合物供應位置的擠壓機螺桿構件 ,爲使樹脂壓降低以容易添加有機磷化合物,故以順向刮 板螺桿構件或順向刮板混練構件爲佳,其樹脂塡充率.以1 以下,較佳爲0 . 4至0 . 8爲宜。 上記「主要混練區」,係爲擠壓機之螺桿構成中,組 入逆向刮板螺桿構件或密封構件等樹脂密封性極佳之擠壓 機構件,再由此擠壓機螺桿構件之擠壓方向觀察之上游側 ,設置有多數個順向捏合螺桿構件、逆向捏合螺桿構件、 中性捏合螺桿構件、順向螺桿混練構件、逆向螺桿混練構 件等熔融混練作用極佳之擠壓機螺桿構件所構成蟲之擠壓 本紙張尺度適用中國國家標準(CNS ) A4規招^ 210Χ297公釐) ~ ~ -42- 1224611 A7 B7 五、發明説明(40 ) (請先閲讀背面之注意事項再填寫本頁) 機螺桿構件,且唧筒區段溫度若設定爲2 0 1至3 5 0 °C 、較佳爲2 1 0至300 t:、更佳爲220至28〇。(:之 範圍時,於供應擠壓機螺桿構件之混練機能量與啷筒區段 之熱能後之結果,可使樹脂成分與有機磷化合物與氟聚合 物達到樹脂塡充率爲1之狀態(即,熔融樹脂呈完全塡充 之狀態)而達充分熔融混練。本發明之方法中,通過該主 要混練區段後,需選擇可使未熔融樹脂之粒子完全觀察不 到程度之混練螺桿之構成組合。通過該主要混練區段後於 該區段(c )之熔融樹脂的確認方式,可以於設置於擠壓 機區段之觀景窗經由目視方式觀察,或使運轉中之擠壓機 停止使唧筒區段冷卻,再將擠壓機螺桿構件取出再觀察擠 壓機內部樹脂之熔融狀態等方法。又,該主要混練區可設 置於擠壓機中之1處或多處皆可。 經濟部智慧財產局員工消費合作社印製 上記區段(b)中,擠壓機之螺桿構成,可使用1至 3個選自順向捏合螺桿構件、逆向捏合螺桿構件、中性捏 合螺桿構件、具有較狹窄間距之順向刮板螺桿構件(刮板 之間距對螺桿外徑D。約爲0 . 5至0 . 8倍)之擠壓機螺 桿構件,使樹脂之塡充率達〇 . 7至1 · 0。且唧筒區段 溫度若設定爲2〇1至3 5 0 °C、較佳爲2 1 ◦至3 0〇 °C、更佳爲2 2 0至2 8 0 °C之範圍時,可防止供應區段 (b )之有機磷化合物逆流回區段(a )中。區段(b -1 )(以下,亦稱爲「防止有機磷化合物逆流之樹脂塡充 區段(b - 1 )」)之長度與樹脂塡充率,係依樹脂成分 之供應速度(處理速度)或擠壓機螺桿之迴轉數改變,一 本紙張尺度適用中國國家標準(CNS ) A4規格(210><297公釐) ' -43- 1224611 經濟部智慧財產局員工消費合作社印製 A7 B7五、發明説明(42 ) 使用有機磷化合物予以難燃化,且含有燃燒物滴落防 止劑之氟聚合物之難燃性聚碳酸酯樹脂組成物,於使用擠 壓機製造之本發明方法具有下記(1 )至(4 )之特徵。 (1 )本發明方法中之第1個特徵爲,氟聚合物之水 性分散異並不需先與聚碳酸酯或聚碳酸酯與其他樹脂所構 成之樹脂成分預先混合,而係獨立地,對樹脂成分維持於 未熔融狀態下之區段(a ),以該樹脂供應速度(k g / h r )之〇 . 〇 1至1 〇 %之供應速度(k g / h r )連 續地供應。依此方式,即可使難燃性聚碳酸酯樹脂組成物 中之氟聚合物成分散與均勻狀,而使使原纖維構造均句地 形成於組成物全體之中,其結果,將可得到具有優良防止 燃燒物滴落機能機能之樹脂組成物。又,對該區段(a ) 供應氟聚合物之水性分散液時,可因氟聚合物與熔融樹脂 混練而不具有滑劑之作用,而具有可將熔融樹脂之混練溫 度壓低之作用,而具有可降低熔融混練時擠壓機之負荷的 作用。 氟聚合物之水性分散液之設置位置,因必須供應區段 (a ),故對區段(a )而言,氟聚合物之水性分散液之 最佳供應位置,係如前所述般,以於樹脂投入用料斗之下 方爲佳,此外,該料斗下方之唧筒區段之溫度,較佳爲 30至l〇〇t:,更佳爲40至70 °C之範圍。 若,氟聚合物之水性分散液之供應位置,設置於前述 樹脂成分呈部分熔融狀態之區段(b )及/或該樹脂成分 呈完全熔融狀態之區段(c )時,因連續供應擠壓機之氟 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) -45- 1224611 A7 _B7 _ 五、發明説明(43 ) (請先閱讀背面之注意事項再填寫本頁) 聚合物受高溫之熔融樹脂產生之熱而極容易產生凝聚。而 凝聚之氟聚合物係爲裝設於擠壓機中之去除異物用過濾篩 產生阻塞之原因,因此而必須頻繁地替換過濾篩,又,凝 聚所得之氟聚合物若使過濾篩阻塞或造成過濾篩破損時, 將會使擠壓機模頭部之熔融樹脂產生亂流,而產生纖維束 斷裂使造粒不能安定地進行等問題,進而阻礙組成物之生 產安定性。此外,亦會造成樹脂組成物成型所得之成型品 的防止燃燒物滴落性不足,或物性或性能之差異性極大等 問題。此外,若,將氟聚合物之水性分散液供應於熔融樹 脂成分中時,擠壓機之唧筒區段必須設置開口部以作爲氟 聚合物之水性分散液之供應位置,並於供應氟聚合物之水 性分散液於熔融樹脂成分忠實,該水性分散液極容易飛散 ,又,飛散之該氟聚合物堆積於擠壓機之唧筒區段開口部 壁面,而會造成不易將氟聚合物定量地供應於擠壓機中。 經濟部智慧財產局員工消費合作社印製 一般而言,擠壓機之螺桿迴轉數越高時,樹脂成分中 之氟聚合物的分散性將越高,而具有可得到優良防止燃燒 物滴落機能之樹脂組成物之傾向越高。特別是樹脂成分爲 顆粒狀時,所製得之樹脂組成物中氟聚合物之分散性受螺 桿之迴轉數影響極大,螺桿迴轉數爲低迴轉時,容易產生 氟聚合物之凝聚,使防止燃燒物之滴落機能降低。擠壓機 之螺桿迴轉數以2 0 0至1,5 0 〇 r p m爲佳,又以 3〇〇至1, OOOrpm爲更佳,以4〇〇至800 r p m爲最佳。但,另一方面,螺桿之迴轉數增加亦會造 成混練時熔融樹脂之發熱增大,使樹脂組成物之色調或機 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ' -46- 1224611 A7 B7 五、發明説明(44 ) 械性物性降低,故螺桿之迴轉數應在考量擠壓機中樹脂溫 度、各成分之供應速度、後述之比能量等之後決定。 (請先閲讀背面之注意事項再填寫本頁) 又,若將氟聚合物之水性分散液直接連續供應擠壓機 時,該氟聚合物之水性分散液以於溫度5至3 0 t、較佳 爲5至2 0 °C、更佳爲5至1 5 t下供應爲佳。於該氟聚 合物之水性分散液溫度上升之同時,氟聚合物更容易引起 凝聚,因此若該分散液之溫度超過3 0 °C時,於供應該水 性分散液之幫浦管線中,常因氟聚合物之凝聚而造成阻塞 現象。又,低於5 t時,將未能得到實際上之效果,又必 須花費多於之能量使其冷卻,故亦爲不佳。 經濟部智慧財產局員工消費合作社印製 該氟聚合物之水性分散液用之供應幫浦,可使用隔膜 式幫浦、柱塞式幫浦、筒封式幫浦等。一般連續式定量供 應時則以使用隔膜式幫浦爲最佳,特別是使用機械性接觸 部分較少之幫浦時,可抑制氟聚合物之凝聚,故就供應安 定性之觀點而言爲較佳之幫浦。其中,所稱「機械性接觸 部分」係指使幫浦產生作用時必要部品間接觸之部分,即 ,例如於隔膜幫浦時,爲膈膜部分與逆流防止弁部分,於 柱塞式幫浦時,爲活塞部分與逆流防止弁部分,於筒封式 幫浦時,爲筒封部分之間隙部分(飛輪部分)等。 又,將該氟聚合物之水性分散液供應於擠壓機之供應 管線,及注入擠壓機之注入用噴嘴以具有雙重結構,又, 使用循環型冷卻機等冷卻裝置進行冷卻等措施,可防止氟 聚合物之水性分散液之凝聚,而可防止供應管線與注入用 噴嘴部分產生阻塞,故爲較佳。 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -47- 1224611 A7 _ B7 五、發明説明(45 ) (請先閲讀背面之注意事項再填寫本頁) (2 )本發明方法中之第2個特徵爲,難燃劑之有機 磷化合物,對於樹脂成分維持部分熔融狀態之區段(b ) ,以該樹脂成分之供應速度(k g/h r )之1至3 0% 之供應速度(k g / h r )連續地供應,以使其進行熔融 混練。即,本發明之方法以將有機磷化合物供應區段(b )之方式,可使樹脂於開始熔融後即添加有機磷化合物, 而該有機磷化合物對樹脂成分可發揮熔融可塑劑之作用, 使樹脂成分對擠壓機之負荷降低,又,因有機磷化合物之 添加使熔融樹脂之黏度降低,故可防止混練時剪切發熱所 造成溫度過度上升等現象,如此即可製得色調優良、機械 性物性極優之樹脂組成物。 有機磷化合物,以預先加熱至6 0至1 2 0 t、較佳 爲7 0至1 0 0 °C使熔融黏度降低後,再經由裝設於擠壓 機之啷筒區段之注入用噴嘴,以齒輪幫浦、柱塞型幫浦等 定量地予以擠壓添加爲佳。本發明所使用之有機磷化合物 爲粉狀之情形時,以預先加熱至6 0至1 2 0 °C使其熔融 後再予使用爲佳。 經濟部智慧財產局員工消費合作社印製 將作爲難燃劑之有機磷化合物,於區段(b )之某一 特定位置上,以上記速度連續地供應時,隨著有機磷化合 物之添加量的增加,該有機磷化合物會產生向該有機磷化 合物添加位置之上游位置逆流之現象(以下簡稱「有機磷 化合物之逆流」)。有機磷化合物之逆流,極容易在有機 磷化合物添加量過大時產生,又,樹脂成分爲顆粒狀形態 時,區段(b )中之顆粒則成未完全熔融之狀態,故因未 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -48- 1224611 A7 B7 五、發明説明(46 ) 熔融顆粒間空隙極多,故容易引起有機磷化合物之逆流。 有機磷化合物之逆流將會延及供應樹脂成分用之料斗下方 ,而會造成樹脂成分供應擠壓機之阻礙。爲避免此一情形 ,以設置防止上記有機磷化合物逆流之逆流防止用樹脂塡 充區段(b - 1 )爲佳。但,區段(b - 1 )並本發明熔 融混練之主要目的,故只要可防止有機磷化合物逆流所必 須之最低區段長度即可。此區段(b - 1 )中,因樹脂成 分之一部份受擠壓機螺桿之剪切力所熔融,故可使上記所 稱之顆粒間空隙減少。又,設置區段(b - 1 )之結果, 可使有機磷化合物之添加量對樹脂成分1 0 〇重量份爲 1 5至3 0重量份之程度,故即使高添加量時亦可得到安 定且連續之運轉。 (3 )本發明方法之第3個特徵,係於爲安定地製造 具有優良機械性強度與色調,且於燃燒時具有優良防止燃 燒物滴落機能之難燃性樹脂組成物時,比能量以控制在 0 _ 13至0 _ 20kW,hr/kg之範圍爲佳。上記 比能量,係以該難燃性樹脂組成物欲以1 k g / h r之速 度製造時所需消費之螺桿擠壓機馬達之消耗能量(k W ) 所定義,而作爲樹脂混練程度之尺度。比能量低於 0 _ 1 3 k W · h r / k g時,樹脂組成物之混練並不充 分,而未能得到目的之樹脂組成物之性能,又,因混練不 充分,故擠壓出之單絲容易產生斷裂等現象,而會產生不 易安定地製造顆粒等問題,使生產安定性降低。又,比能 量超過0 . 2 0 k W · h r / k g以上時,熔融混練時所 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) I---------衣-- (請先閲讀背面之注意事項再填寫本頁) 、言 經濟部智慧財產局員工消費合作社印製 -49- 1224611 A7 _B7_____ 五、發明説明(47 ) 產生之剪切熱極大,使熔融樹脂之溫度上升至必要以上之 溫度,故除樹脂組成物有顯著著色現象以外,亦會使樹脂 組成物之耐衝擊性或特性降低,此外,防止燃燒物滴落之 機能亦降低。本發明之方法中,較佳之比能量爲0 . 1 3 5 至 0 · 18kW.hr/kg,更佳爲 0 · 14 至 0 . 17kW*hr/kg,最佳爲 0 _ 145 至 ◦ . 1 6 k W · h r / k g之範圍。比能量可以依濟壓機 之螺桿構成、螺桿迴轉數、各成分之供應速度、啷筒之設 定溫度,與樹脂之分子量、添加比例等作適當之選擇予以 控制。 本發明方法中,有機磷化合物在供應前述樹脂成分呈 部分熔融狀態之區段(b )以進行熔融混練結果,因係在 難燃劑之有機磷化合物的存在下雨樹脂成分進行混練,故 經由有機磷化合物之可塑性促進作用,可使樹脂成分即使 較擠壓機唧筒設定溫度爲低之溫度下亦可有效率地進行可 塑化。因此,即使擠壓機之唧筒設定溫度較低下亦可壓抑 比能量使其進行熔融混練。爲製得具有優良機械性物性或 難燃性或色調之難燃性聚碳酸酯樹脂組成物,以儘可能於 低樹脂溫度下進行熔融混練爲佳,本發明之有機磷化合物 在供應區段(b )時,以將比能量控制爲〇 · 1 3至 0 · 2 0 k W · h r / k g之範圍下再進行熔融混練時, 則可以較低樹脂溫度下進行熔融混練。 (4 )又,本發明方法之第4個特徵,係將該擠壓機 中樹脂溫度維持在3 〇 〇 °C以下。本發明之方法中,一般 本紙張尺度適用中國國家標準(CNS ) A4規格(2ΐ〇χ297公釐) (請先閲讀背面之注意事項再填寫本頁) 衣· 經濟部智慧財產局員工消費合作社印製 -50 - 1224611 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(48 ) 以將擠壓機之前端部之模頭部分溫度設定爲最高之情形下 進行擠壓,故於模頭附近所測定之熔融樹脂之溫度皆視爲 擠壓機中樹脂之最高溫度。擠壓機中樹脂溫度若高於 3 0 0 °C時,則會造成防止燃燒物滴落之機能降低,且樹 脂組成物之分解亦將急遽地進行,而增加熔融流動性,使 耐衝擊性大幅降低。欲使難燃性聚碳酸酯樹脂組成物之機 械性物性向上提昇,抑制著色之情形下,於可進行熔融混 練之範圍內,擠壓機中樹脂之溫度以越低溫越佳,但過度 降低時,將會使熔融樹脂黏度增加,而造成擠壓機之負荷 過大使該樹脂組成物之生產性降低。因此,樹脂溫度,就 樹脂組成物之性能與生產性之平衡性上觀之,以2 3 0至 290 t爲佳,以250至285 °C爲更佳,以260至 2 8〇°C爲最佳。 以下,將對上記內容以外之較佳製造條件進行說明。 本發明之方法中,樹脂成分於擠壓機內之滯留時間越 短時,難燃性聚碳酸酯樹脂組成物之耐高溫高濕性或改善 色調之程度將越佳。故欲得到具有目的性能之樹脂組成物 ,各成分必須進行充分之熔融混練,但過度進行熔融混練 之結果亦會造成樹脂組成物之耐高溫高濕性或色調降低。 故,本發明之難燃性聚碳酸酯樹脂組成物之製造方法中, 樹脂成分滯留於擠壓機內之時間較佳爲1至4 0秒,更佳 爲5至3 0秒,最佳爲8至2 0秒,如此可製得具有改善 耐高溫高濕性與色調之難燃性聚碳酸酯樹脂組成物。此外 ,本發明中,樹脂成分之「擠壓機內之滯留時間」係爲於 (請先閲讀背面之注意事項再填寫本頁) 衣·Ra, Rb, R. Independent from 1 ^, the basic paper size of the aromatic paper with carbon number 6 to 20 is applicable to the Chinese National Standard (CNS) A4 specification (210X: 297 mm) -27-1224611 Α7 B7 5. It can be attached when the description of the invention (26) The amount of mold fouling on the mold surface is lower than that of oligomeric phosphate esters. (Please read the notes on the back before filling this page.) Generally, the oligomers of organic phosphorus compounds represented by formula (1) are η 値 (η is a natural number) that are different from those of formula (1). It is often the case that the oligomerization of the phosphorus compound is used by mistake in the form of a mixture. In this case, the weight-average degree of condensation (N) of the majority of different organic phosphorus compound oligomers is preferably between 1 and 1.2. Ν is the weight fraction (An) of components with different η, which is obtained by polymerizing with silicon penetrant chromatographic analysis or liquid chromatographic analysis, and then according to the formula N = Σ (η · Αη) / Σ (An) What is sought. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. When A η is obtained, the detector can be a U V detector, an I R detector, or an R I detector. Among them, in the calculation of N, the above-mentioned organic phosphorus compound is an organic phosphorus compound oligomer of the above formula (1) and a compound having a structure in which n is 0 in the above formula (1) (that is, the phosphorus atom in one molecule is only In the mixture of monoorganophosphorus compounds of 1), compounds with η of 0 need to be removed from the calculation of N. The weight average condensation degree N is generally preferably 1 or more and 5 or less, and more preferably 1 or more and 2 or less, more preferably 1 or more and 5 or less, and most preferably 1 or more and 1.2 or less. The smaller the N, the better the compatibility with the resin components, the better the melt flow, and the higher the flame retardancy. In particular, the compound having N = 1 has the best balance between flame retardancy and melt flowability in the resin composition. If the N of the compound of formula (1) of the organophosphorus compound is 5 or more, the viscosity of the compound will increase, especially the flowability in the high shear rate region will tend to decrease, and the flame resistance will also This paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) -29- 1224611 A7 B7 V. Description of invention (27) The tendency to decrease. (Please read the notes on the back before filling this page) In addition, the organic phosphorus compound used in the present invention has an acid value of preferably 1 mgKOH / g or less, more preferably 0.5 mgKOH / g or less, more preferably It is 0.2 mg K〇H / g or less, and most preferably 0-1 mg K 0 Η / g or less. When an organic phosphorus compound having a lower acid value is used, a flame-retardant polycarbonate resin product having higher temperature resistance and high humidity resistance can be obtained. Therefore, in the present invention, when using an organic phosphorus compound, the acid value is avoided. For the increase, it is necessary to prevent the mixing of water or prevent overheating, so it needs more care during storage and transportation. The amount of organic phosphorus compounds in the flame-retardant polycarbonate resin composition produced by the method of the present invention printed by the employee cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs shall be determined in accordance with the required degree of flame retardance. The component is generally in the range of about 1 to 30 parts by weight based on 100 parts by weight. Therefore, according to the method of the present invention, the organic phosphorus protective compound is continuously supplied to the extruder at a supply rate (kg / hr) of the resin component of 1 to 30% (kg / hr). . When the addition amount of the organic phosphorus compound is less than 1 part by weight, the necessary flame retardance effect cannot be exhibited, and when it exceeds 30 parts by weight, the addition of the organic phosphorus compound is difficult, which may cause resistance of the resin product. The impact resistance and heat resistance are reduced. The addition amount of the organic phosphorus compound is preferably in the range of 2 to 20 parts by weight, and more preferably in the range of 5 to 18 parts by weight. The fluoropolymer in the aqueous dispersion of the fluoropolymer used in the method for producing a flame-retardant polycarbonate resin composition of the present invention may be, for example, tetrafluoroethylene such as polytetrafluoroethylene, a tetrafluoroethylene-propylene copolymer, and the like. Ethylene polymer, perfluoroolefin polymer other than polytetrafluoroethylene, preferably tetrafluoroethylene polymer. The paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) -30-1224611 A7 B7 V. Invention Note (28), the best is polytetrafluoroethylene. An aqueous dispersion of the above-mentioned fluoropolymer is exemplified by a fluoropolymer obtained by using a suspension polymerization method or an emulsion polymerization method described in the "Fluoro Resin Handbook" (Japan, Nikkan Kogyo Shimbun, 1990). When the aqueous dispersion is concentrated to 40 to 70% by weight, it is stabilized with a surfactant to prepare a milky white aqueous dispersion. The concentration of the fluoropolymer in the aqueous dispersion of the fluoropolymer can be hydrolyzed with water in a state where the concentration of the fluoropolymer can be stabilized, and it is preferably 5 to 70% by weight, and 20 to 6 5 wt% is more preferred, and 30 to 60 wt% is more preferred. The average particle diameter of the fluoropolymer particles in the aqueous dispersion is preferably from 0.01 to 0.6 / m, more preferably from 0.05 to 0.4 // m, and from 0.18 to 0 · 3 // m is the best. In addition, as the surfactant that stabilizes the aqueous dispersion of the fluoropolymer, for example, an anionic surfactant such as an epoxidized alkylphenol, an epoxidized higher alcohol, or the like is preferred, and the added amount is generally 1 to 1 5 % By weight, preferably 2 to 10% by weight, and more preferably 3 to 7% by weight. In addition, the P Η 値 of the aqueous dispersion of the win polymer is generally preferably adjusted to a range of 9 to 10. When the concentration of the fluoropolymer in the aqueous dispersion is 60% by weight, the specific gravity of the liquid is about 1.5, and the viscosity (25 ° C) is in the range of 15 to 30 c p. Fluoropolymer aqueous dispersions that are preferably used in the present invention, for example, "Teflon 30 J" manufactured by Mitsui DuPont Chemical Co., Ltd., and "Polyfluoron D-1" and "Polyfluoro D" manufactured by Daikin Corporation of Japan. -2 "," PTFE D-2C "," PTFE D-2CE ", etc. In the method of the present invention, as shown below, if the fluoropolymer water-based ^ paper size is applied to the Chinese National Standard (CNS) A4 specification (210X297 mm) " ~ " -31-(Please read the note on the back first Please fill in this page for further details.) Clothing and order Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economy 1224611 A7 B7 V. Description of the invention (30) The dispersion liquid and organic phosphorus compound are mixed in a screw extruder to make it flame-resistant Polycarbonate resin composition. (Please read the precautions on the back before filling out this page) Section (a), section (b) and section (c) in the screw extruder are arranged in the order of the extrusion direction, and the section ( a) is in direct communication with one or more supply ports (a ') of the resin component and the aqueous dispersion of the fluoropolymer, and the section (b) is directly connected with the supply port (b') of the organic phosphorus compound The section (c) is an extruder in direct communication with the outlet (c ') of the polycarbonate resin composition; and the method of the present invention includes only polycarbonate, or Resin components other than polycarbonate are continuously supplied to the section (a) through the supply port (a '), and the aqueous dispersion of the fluoropolymer and the resin component are separately supplied by the resin component. The same supply port (a ') used or the different supply port (a') used to supply the resin component is continuously supplied in the section (a). On the other hand, the organic phosphorus compound is passed through the supply port (b '). Continuous supply sector (b); Intellectual Property Office, Ministry of Economic Affairs Industrial and consumer cooperatives are printed in the extruder. The resin component, the fluoropolymer aqueous dispersion and the organic phosphorus compound are extruded through the section (c) toward the discharge port (c ') during kneading. At this time, in the section (a), the resin component is maintained in an unmelted state, in the section (b), the resin component is maintained in a partially molten state, and in the section (c), the resin component is maintained In a completely molten state. Sections (a), (b), and (c) of the resins in the extruder are maintained in the state described above, and they can generally be synthesized by using the extruder in accordance with common methods. This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) '' — — -33-1224611 A7 _ B7 V. Description of the invention (31) (Please read the precautions on the back before filling this page) Also, this In the invention, a section for preventing the organic phosphorus compound supplied to the section (b) from flowing back to the section (a) is provided, and the organic phosphorus compound in the section (b) is supplied according to the extrusion direction of the extruder. In the section (b-1) set on the upstream side of the position, the resin filling ratio defined by the volume ratio of the resin component in the internal space of the extruder is increased, and the resin component and the fluoropolymer The kneading of the aqueous dispersion and the organic phosphorus compound is mainly performed in a region on the downstream side of the organic phosphorus compound supply position according to the extrusion direction of the extruder (hereinafter, also referred to as the "main kneading section"). . In addition, the "resin filling rate" in the extruder is different depending on the measurement site inside the extruder. The resin filling rate in a specific area inside the extruder is based on the inside of the extruder barrel. The volume is obtained by subtracting the ratio of the total volume of the screw rotating shaft and the screw member to the volume of the resin component. When the resin component is completely filled in the specific field, the resin filling ratio is 1. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs In the method of the present invention, the extruder described above is preferably a two-axis extruder, and a co-rotating two-axis extruder is most preferably used. The two-axis extruder with co-rotating meshing can obtain self-cleaning effect through the way of the left and right screw shafts meshing with each other. It can make the resin raw material stay in the extruder for a short time, so it has excellent resin transportation. Performance, kneading performance and volatility, etc., it is very suitable as the preferred extruder of the present invention. Especially when using a two-shaft extruder with high torque and high revolutions, it can increase the production speed and reduce the temperature of the molten resin during kneading, so it is an excellent extruder. Furthermore, an extruder having a rotation number of 3 0 0 r p m or more, preferably 4 0 ◦ r p m or more, more preferably 5 0 r p m or more is more preferable. This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) -34-1224611 A7 B7 V. Description of the invention (32) (Please read the precautions on the back before filling this page) The squeeze used in the method of the present invention The best examples of presses are, for example, TE M — SS series manufactured by Toshiba Machinery Co. of Japan, ZSK-MC series manufactured by Werner & Pfleiderer of Germany, and TEX Super α-ΙΙ series manufactured by Japan Steel Wait. In addition, in the method of the present invention, the screw configuration content of the two-axis extruder (the entire screw) can be arbitrarily selected in accordance with the screw configuration requirements of the extrusion, and the temperature of the drum of each section of the extruder can be controlled. A two-axis extruder is even better. This extruder can appropriately select the whole screw or the internal temperature distribution of the extruder to adjust the length of the above-mentioned sections (a), (b), and (c), so that the above-mentioned sections can be formed in the extruder. (B-1) or the area where the mixing is performed. A specific example of an extruder suitable for use in the present invention is an extruder having an internal structure shown in FIG. Fig. 1 is a side cross-sectional view illustrating an outline internal structure of an extruder used in the present invention. An extruder having a screw configuration shown in Fig. 1 is an example of a screw configuration which is preferable for carrying out the method of the present invention. Before explaining the method of the present invention with reference to Fig. 1, the contents of the extruder screw used in the present invention will be described. In the method for printing the present invention by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the extruder screw member constituting the extruder screw may be a forward scraper screw member, a reverse scraper screw member, a forward kneading member, and a reverse kneading Members, neutral kneading members, forward screw mixing members, reverse screw mixing members, sealing members, and the like. After the combination, the content of the extruder screw suitable for the present invention can be prepared. Hereinafter, the screw members of each extruder and their effects will be described with reference to FIGS. 3 (a) to 10 (b). This paper size applies to China National Standard (CNS) A4 (210X297 mm) -35- 1224611 A7 B7 V. Description of the invention (33) Figure 3 (a) is an extruder with a forward scraper member with a rotating shaft , Observed from the direction of the outlet (C ') of the extruder. (Please read the precautions on the back before filling out this page) Figure 3 (b) is a schematic diagram of the screw member of the forward scraper. "Forward scraper screw member" refers to the structure of a screw that continuously rotates in the right-hand direction, and can be viewed from the direction of the outlet (C ') of the extruder when the screw rotates. Right rotation) Extruder screw member that extrudes the resin component in the extrusion direction. The two-shaft extruder preferably used in the present invention is arranged at two corresponding positions on the rotary shaft. The number of forward squeegee screw members (scraper number) is generally 1 to 3, and can be distinguished according to the purpose of use. Fig. 3 (a) and Fig. 3 (b) show the forward screw member of the 2-scraper which is used more frequently in the present invention. In Fig. 3 (a), the ratio 螺杆 / D i (hereinafter referred to as the meshing ratio) of the screw outer diameter (D.) to the screw inner diameter (D i) is generally in the range of 1.3 to 1.8, which is economical. The Ministry of Intellectual Property Bureau's employee consumer cooperative prints that the range of 1.4 to 1.7 is preferred, the range of 1.5 to 1.6 is more preferred, and the mesh ratio of the screw is 1.5 5 Its forward scraper screw member. In addition, the distance between the squeegees in the forward squeegee screw member is generally equal to the outer diameter D of the screw. The length is 0.5 to 2.0 times, and can be distinguished according to the purpose of use. Generally speaking, when the distance between the scrapers is too long, the amount of conveyance can be increased but the filling rate of the resin can be reduced. Conversely, when the distance is too short, the amount of resin can be reduced to increase the filling rate of the resin. The resin in the forward squeegee screw member proceeds from right to left as shown in Fig. 3 (b). Figure 4 (a) is a schematic diagram of a reverse scraper screw member with a rotating shaft, viewed from the direction of the outlet (C ') of the extruder, and Figure 4 (b) is a sketch of the reverse scraper screw described above. Side view. "The reverse scraper screw structure paper size applies to Chinese National Standard (CNS) A4 specifications (210X297 mm) -36- 1224611 A7 _B7 _ ^ __ V. Description of the invention (34) (Please read the precautions on the back before filling this page "Part" refers to an extruder screw member that has a structure of a screw that rotates continuously in the left-hand direction and can move the resin component in the direction opposite to the extrusion direction due to the rotation of the screw. The two-shaft extruder preferably used in the present invention is arranged at two corresponding positions on the rotary shaft. FIG. 4 shows the reverse screw member of the 2-scraper, which is preferably used in the present invention and is used most frequently. Reverse Scraper The number of scrapers of the screw member is generally two, and the meshing ratio is 値 D. / D, generally in the range of 1 _ 3 to 1.8, and the distance between the scrapers is generally the diameter D of the screw. It is 0.5 to 2.0 times in length. If the reverse blade screw member moves the resin in the direction opposite to the extrusion direction, it will have a better effect. The result of using this extruder blade member depends on the extrusion direction. During observation, the resin charge rate on the upstream side of the screw member of the extruder was substantially 1, that is, the state of complete charge was present. Therefore, when viewed from the extrusion direction, if a later-described forward kneading member, reverse kneading member, neutral kneading member, forward screw mixing member, reverse screw mixing member and the like are added to the upstream side of the reverse blade screw member, When the screw member of the extruder has a high kneading effect, the resin inside the extruder can be melt-kneaded in a fully charged state, so it can provide a strong melt-kneading effect to the resin. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Figure 5 (a) is an extruder with a forward kneading member with a rotating shaft, and a schematic view of the extruder viewed from the direction of the outlet (C ') of the extruder. Fig. 5 (b) is a schematic side view of the above-mentioned forward kneading member. "Forward kneading member" refers to the axis of rotation of the extruder, using most of the oval-shaped flat plate. When the direction of rotation according to the axis of rotation is "positive", the direction of The staggering angle greater than 0 degrees and less than 90 degrees overlaps with each other in the opposite direction to form a laminate. This paper size applies the Chinese National Standard (cns) A4 specification (210X297 mm) -37- 1224611 A7 ____B7 V. Description of the invention (35) (Please read the precautions on the back before filling this page) While turning the screw member of this press to move the resin in the extrusion direction, the resin can be extruded by extrusion. Machine screw member. In the forward kneading member, it is preferable that the number of the oval-shaped flat plates mentioned above is at least 3 pieces, and it is more preferable to form a laminated layer with 5 pieces or more. In addition, it is preferable that the oval-shaped flat plate has a thickness of 0 · 05 to 0 · 5 times with respect to the outside of the screw ili (D0). In addition, the above-mentioned flat plate has an ellipse shape such that the ratio of the major axis to the minor axis is from 1.1 to 2.0. The ratio of the maximum diameter of the oval-like shape to the inner diameter of the cylinder itself is preferably in the range of 0.95 to 0.995. Fig. 5 is a forward kneading member obtained by laminating 5 pieces of oval-shaped flat plates with a staggering angle of 45 degrees, which is most commonly used in the present invention. Fig. 6 (a) is a schematic view of an extruder with a reverse kneading member attached to a rotating shaft, which is observed from the direction of the discharge port (C ') of the extruder. Figure 6 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs (b) is a schematic side view of the above-mentioned forward kneading component. "Reverse kneading member" refers to the axis of rotation of the extruder, using most of the oval-shaped flat plate. When the direction of rotation according to the axis of rotation is "positive" ,, The twist angle of 0 degrees and less than 90 degrees overlaps with each other in the direction opposite to the extrusion direction to form a laminate. While rotating the screw member of the press to move the resin in the extrusion direction, the resin can be mixed. Extruder screw member. The number of the oval-shaped flat plates mentioned above is preferably at least 3 pieces, and it is more preferable to form a laminated layer with 5 pieces or more. The thickness of the oval-shaped flat plate, the ratio of the major diameter to the minor diameter, and the maximum diameter of the oval-shaped plate are the same as those in the case of the forward kneading member. Fig. 6 is a reverse kneading member obtained by laminating 5 pieces of oval-shaped flat plates with a negative staggering angle of 45 degrees, which is most commonly used in the present invention. This paper size applies Chinese National Standard (CNS) A4 (210X297 mm) -38- 1224611 A7 B7 V. Description of the invention (36) Figure 7 (a) is an extruder with a neutral kneading member with a rotating shaft. Observed from the direction of the outlet (C ') of the extruder. Figure 7 (Please read the precautions on the back before filling out this page) (b) is a schematic side view of the neutral kneading member described above. "Neutral kneading member" refers to the axis of rotation of the extruder as the axis, using most of the substantially oval-shaped flat plates, overlapping each other at a staggering angle of 90 degrees to form a laminate, Then, the screw member of the extruder is kneaded by rotating the screw member of the press. Since the oval flat plate in the neutral kneading member has a staggering angle of 90 degrees to each other, it does not have the function of moving the resin in the extrusion direction or the opposite direction. In addition, the thickness of the oval-shaped flat plate, the ratio of the major and minor diameters, and the maximum diameter of the oval-shaped plate are the same as those of the kneading member in the forward direction. The case of using the neutral kneading group has better kneading effect than the case of generally using a forward kneader or a reverse kneader. Fig. 7 is a neutral kneading member obtained by laminating 5 kinds of oval-shaped flat plates most commonly used in the present invention. Fig. 8 (a) is a schematic view of an extruder with a forward screw kneading member with a rotary shaft, which is observed from the direction of the discharge port (C ') of the extruder. Fig. 8 (b) is a schematic side view of the forward screw kneading member described above. "The printed screw mixing component printed by the employee's consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs" means that a gap is provided on the twisting protrusion of the screw of the forward scraper screw, where the screw member is rotated to move the resin in the extrusion direction. At the same time, a part of the resin can be moved from the notched part to the opposite direction to promote the screw member of the extruder for kneading the resin. In the two-shaft extruder that is preferably used in the present invention, the aforementioned forward scraper screw member is arranged at two corresponding positions on the screw shaft in the same manner. Fig. 8 is a forward screw kneading member which is preferably used in the present invention. $ Paper size is applicable to Chinese National Standard (CNS) A4 specification (210X297 mm) -39- 1224611 A7 ________ B7 V. Description of the invention (37) Figure 9 (a) is the extrusion of a reverse screw kneading member with a rotating shaft Machine, viewed from the direction of the extruder's discharge port (C '). (Please read the precautions on the back before filling out this page) Figure 9 (b) is a schematic diagram of the side view of the reverse screw mixing component described above. "Reverse screw kneading member" means that a gap is provided on the twisting protrusion of the reverse scraper screw. While the screw member is rotated to move the resin in the extrusion direction, a part of the resin can be moved from the notch to the Extruder screw member moving in the opposite direction to promote resin kneading. The screw member of this extruder has a left-handed structure, so the resin's moving force in the direction opposite to the extrusion direction is strong due to the rotation of the screw. Therefore, it has a greater effect when compared with the use of a forward screw member. Strong resin mixing effect. In the two-shaft extruder preferably used in the present invention, the above-mentioned reverse scraper screw member is arranged at two corresponding positions on the screw shaft in the same manner. Fig. 9 is a forward screw kneading member which is preferably used in the present invention. Fig. 10 (a) is a schematic view of an extruder with a sealing member attached to a rotary shaft, which is viewed from the direction of the extruder outlet (C '). Figure 10 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs (b) is a schematic side view of the seal member described above. The "sealing member" is basically composed of at least one circular flat plate, and has the effect of hindering the advancement of the resin and increasing the resin charge rate. When a sealing member is used, the resin in the gap between the cartridge body and the sealing member can be sufficiently removed. The two-axis extruder which is more suitable for use in the present invention uses a sealing member. One sealing plate can be arranged on each of the two screws, or two or more can be arranged as necessary. The thickness of the seal member in the screw axis direction is generally 0.5 to 0.5 times the length of the outer diameter in the screw axis direction. The ratio of the maximum diameter of the circular flat plate to the inner diameter of the cylinder itself is in the range of 0.950 to 0.995. This paper size applies the Chinese National Standard (CNS) A4 specification (21〇 × 297 mm) -40-1224611 A7 ___ B7 5. The invention description (38) is better. FIG. 10 is a sealing member most commonly used in the present invention. (Please read the precautions on the back before filling this page) In the method of the present invention, the resin component in the above-mentioned section (a) of the extruder is maintained in an unmelted state, for example, in the above-mentioned section (a) The screw of the extruder is only set according to the screw member of the forward scraper, and the temperature of the barrel section is set in the range of 20 to 200 ° C, preferably in the range of 30 to 100 ° C, more When the temperature is set within the range of 40 to 70 ° C, it is possible to prevent the resin component containing polycarbonate from melting. The length of this section (a) is affected by the number of revolutions or processing speed of the extruder, in addition to the temperature of the screw configuration and the barrel section temperature. If the rotation speed or processing speed increases, the section can also grow To match. The resin component (granular and / or powdered resin) in this section (a) is in a state where no melting is observed. This confirms that it can pass through the opening of the barrel section of the extruder (extruder). The supply port (a ')) or the observation window of the barrel section of the extruder is visually identified. In the method of the present invention, whether the fluoropolymer aqueous dispersion is continuously supplied in the section (a) or the optimal position for continuously supplying the fluoropolymer aqueous dispersion in the section (a) is determined by the input of the resin component. The hopper used, in addition, the temperature of the drum section below the hopper is 40 to 70 ° C. It is printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. In the method of the present invention, the section of the extruder (b ), The resin component described above is maintained in a molten state. For example, in the above section (b), the screw of the extruder is a forward-direction scraper screw member, or it can be a forward kneading member, a reverse kneading member, a neutral kneading member, a forward screw kneading member, and the like. Composed of extruder screw components. In addition, if the temperature of the drum section is set to 201 to 350 ° C, preferably 210 to 300 ° C, it is better. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -41- 1224611 Α7 Β7 V. Description of the invention (39) (Please read the precautions on the back before filling in this page) When the range is 2 2 0 to 2 0 0 ° C, the kneading function of the screw components of the extruder is supplied. As a result of the amount and the thermal energy of the drum section, the resin component can be partially melted. In this section (b), a method for confirming that a part of the resin component is in a molten state can be observed visually through a viewing window provided in the extruder section, or the extruder in operation can be stopped. Cool the drum section, and then take out the extruder screw member and observe the molten state of the resin inside the extruder. (Among them, the supply of the organic phosphorus compound of the flame retardant should be stopped during the observation). At this time, the unmelted portion of the resin can be visually confirmed, and the resin component in the segment (b) is from 0.01 to 90% by weight, preferably from 0.1 to 70% by weight, more preferably from 1 to 5 0% by weight is preferably in a molten state. The consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints the organic phosphorus compound as the flame retardant in the present invention, which is continuously supplied to the section (b). For example, the organic phosphorus compound can be a gear pump or a plunger pump. After it is quantified, it will be supplied by the injection nozzle set in the extruder section. In addition, the extruder screw member of the organic phosphorus compound supply position, in order to reduce the resin pressure to facilitate the addition of the organic phosphorus compound, it is better to use a forward scraper screw member or a forward scraper kneading member, and its resin filling rate. It is preferably 1 or less, preferably 0.4 to 0.8. The above "main kneading area" refers to the screw structure of the extruder. It incorporates extrusion mechanism parts with excellent resin sealing properties, such as reverse scraper screw members or sealing members, and then extrudes the screw members of the extruder. On the upstream side when viewed from the direction, there are a plurality of extruder screw members that are excellent in melt kneading, such as forward kneading screw members, reverse kneading screw members, neutral kneading screw members, forward screw kneading members, and reverse screw kneading members. The size of the paper that makes up the insects applies the Chinese National Standard (CNS) A4 regulations ^ 210 × 297 mm ~ ~ -42- 1224611 A7 B7 V. Description of the invention (40) (Please read the precautions on the back before filling this page ) Machine screw member, and if the temperature of the drum section is set to 201 to 350 ° C, preferably 210 to 300 t :, more preferably 220 to 28. (: In the range of, after supplying the energy of the kneading machine of the screw member of the extruder and the thermal energy of the drum section, the resin component, the organic phosphorus compound and the fluoropolymer can be brought to a resin filling rate of 1 ( That is, the molten resin is in a fully charged state) to achieve sufficient melt kneading. In the method of the present invention, after passing through the main kneading section, it is necessary to select a composition of a kneading screw that can completely unobserve the particles of unmelted resin. Combination. After confirming the molten resin in the section (c) after the main kneading section, it can be observed visually through the viewing window installed in the extruder section, or the extruder in operation can be stopped. Cool the drum section, then take out the screw member of the extruder and observe the molten state of the resin inside the extruder. In addition, the main kneading zone can be set at one or more places in the extruder. Economy In the above section (b) printed by the Ministry of Intellectual Property Bureau's Consumer Cooperative, the screw structure of the extruder can use 1 to 3 members selected from forward kneading screw members, reverse kneading screw members, and neutral kneading. Screw members, extruder screw members with a narrower pitch and forward scraper screw members (the distance between the scrapers to the screw outer diameter D. is about 0.5 to 0.8 times), so that the resin filling rate reaches 〇. 7 to 1 · 0. And if the temperature of the drum section is set to 201 to 3 50 ° C, preferably 2 1 ◦ to 3 0 ° C, more preferably 2 2 0 to 2 8 0 ° In the range of C, the organic phosphorus compound in the supply section (b) can be prevented from flowing back into the section (a). The section (b -1) (hereinafter, also referred to as "resin charging zone for preventing the organic phosphorus compound from flowing backward" The length of the segment (b-1) ") and the resin filling rate are changed according to the supply speed (processing speed) of the resin component or the number of revolutions of the extruder screw. A paper size applies the Chinese National Standard (CNS) A4 specification (210 > < 297 mm) '-43- 1224611 Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (42) Fluorine polymerization using an organic phosphorus compound for flame retardance and containing a dripping preventive for combustibles The flame retardant polycarbonate resin composition of the present invention is characterized by the following (1) to (4) in the method of the present invention which is produced using an extruder. (1) The first feature in the method of the present invention is that the aqueous dispersion of the fluoropolymer does not need to be pre-mixed with polycarbonate or a resin component composed of polycarbonate and other resins, and is independently The section (a) in which the resin component is maintained in an unmelted state is continuously supplied at a supply rate (kg / hr) of 0.01 to 10% of the resin supply rate (kg / hr). In this way, the fluoropolymer in the flame-retardant polycarbonate resin composition can be dispersed and uniform, and the fibril structure can be uniformly formed in the entire composition. As a result, it can be obtained Resin composition with excellent function of preventing dripping of combustibles. In addition, when an aqueous dispersion of a fluoropolymer is supplied to the section (a), the fluoropolymer and the molten resin can be kneaded without the function of a lubricant, and can have the function of lowering the kneading temperature of the molten resin, and It can reduce the load of the extruder during melt kneading. The installation position of the aqueous fluoropolymer dispersion must be supplied in section (a). Therefore, for the section (a), the optimal supply position of the aqueous dispersion of fluoropolymer is as described above. The temperature is preferably below the hopper for resin input. In addition, the temperature of the drum section below the hopper is preferably 30 to 100 t :, and more preferably 40 to 70 ° C. If the supply position of the aqueous dispersion of the fluoropolymer is set in the section (b) in which the resin component is partially molten and / or the section (c) in which the resin component is completely molten, the continuous supply squeezes The paper size of the fluorine of the press is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling this page) -45- 1224611 A7 _B7 _ V. Description of the Invention (43) (Please (Please read the precautions on the reverse side before filling out this page) The polymer is very likely to agglomerate due to the heat generated by the high temperature molten resin. The condensed fluoropolymer is the reason for the clogging of the filter screen installed in the extruder for removing foreign matter, so the filter screen must be replaced frequently. In addition, if the condensed fluoropolymer blocks or causes the filter screen When the filter sieve is broken, the molten resin at the head of the extruder will cause turbulence, and the fiber bundles will break, and the granulation cannot be performed stably, which will hinder the stability of the production of the composition. In addition, it may cause problems such as insufficient burning prevention of dripping of a molded product obtained by molding a resin composition, or great differences in physical properties or performance. In addition, if an aqueous dispersion of a fluoropolymer is supplied to the molten resin component, an opening must be provided in the barrel section of the extruder as a supply position of the aqueous dispersion of the fluoropolymer, and the fluoropolymer is supplied. The aqueous dispersion is faithful to the molten resin, and the aqueous dispersion is extremely easy to scatter, and the scattered fluoropolymer accumulates on the wall surface of the opening portion of the barrel section of the extruder, making it difficult to supply the fluoropolymer quantitatively. In the extruder. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Generally speaking, the higher the number of screw revolutions of the extruder, the higher the dispersibility of the fluoropolymer in the resin component, and the excellent function of preventing dripping of combustible materials. The higher the tendency of the resin composition. In particular, when the resin component is particulate, the dispersion of the fluoropolymer in the obtained resin composition is greatly affected by the number of rotations of the screw. When the number of rotations of the screw is low, aggregation of the fluoropolymer is likely to occur, preventing combustion. The dropping function of the object is reduced. The number of screw revolutions of the extruder is preferably from 200 to 1,500 r p m, more preferably from 300 to 1,000 rpm, and most preferably from 400 to 800 r p m. However, on the other hand, the increase in the number of revolutions of the screw will also increase the heating of the molten resin during kneading, making the color of the resin composition or the size of the machine paper suitable for the Chinese National Standard (CNS) A4 specification (210X297 mm) '- 46- 1224611 A7 B7 5. Description of the invention (44) The mechanical properties are reduced, so the number of revolutions of the screw should be determined after considering the resin temperature in the extruder, the supply speed of each component, and the specific energy described below. (Please read the precautions on the back before filling in this page.) Also, if the aqueous dispersion of fluoropolymer is directly supplied to the extruder continuously, the aqueous dispersion of fluoropolymer will be at a temperature of 5 to 30 t, It is preferably supplied at 5 to 20 ° C, more preferably at 5 to 15 t. At the same time as the temperature of the aqueous dispersion of the fluoropolymer rises, the fluoropolymer is more likely to cause agglomeration. Therefore, if the temperature of the dispersion exceeds 30 ° C, it is often caused by Condensation of fluoropolymer causes blocking. If it is less than 5 t, the actual effect will not be obtained, and it will take more energy to cool it, which is also not good. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs The supply pump for the aqueous dispersion of the fluoropolymer can be used as a diaphragm pump, a plunger pump, a cartridge-type pump, etc. Generally, the diaphragm type pump is the best for continuous quantitative supply, especially when using a pump with less mechanical contact, it can suppress the aggregation of fluoropolymer, so it is more stable from the viewpoint of supply stability. Jia Zhipu. Among them, the "mechanical contact part" refers to the part necessary for contact between parts when the pump is acting, that is, for example, when the diaphragm is pumped, it is the diaphragm part and the countercurrent prevention part, and when the plunger pump is used , It is the piston part and the backflow prevention 弁 part. In the case of cylinder-sealed pump, it is the gap part (flywheel part) of the cylinder-sealed part. In addition, the aqueous dispersion of the fluoropolymer is supplied to the supply line of the extruder, and the injection nozzle for injection into the extruder has a dual structure. In addition, it can be cooled by using a cooling device such as a circulation type cooler. It is preferable to prevent the aggregation of the aqueous dispersion of the fluoropolymer, and to prevent the supply line and the injection nozzle portion from being blocked. This paper size applies to Chinese National Standard (CNS) A4 specification (210X297 mm) -47- 1224611 A7 _ B7 V. Description of the invention (45) (Please read the precautions on the back before filling this page) (2) The invention The second feature in the method is that the organic phosphorus compound of the flame retardant, for the section (b) in which the resin component maintains a partially molten state, is at a rate of 1 to 30% of the supply rate (kg / hr) of the resin component. The supply speed (kg / hr) is continuously supplied so that it is melt-kneaded. That is, in the method of the present invention, the organic phosphorus compound is supplied to the section (b), which can add an organic phosphorus compound after the resin starts to melt, and the organic phosphorus compound can act as a molten plasticizer for the resin component, so that The load of the resin component on the extruder is reduced, and the viscosity of the molten resin is reduced due to the addition of the organic phosphorus compound, so that excessive temperature rise caused by shear heating during kneading can be prevented, so that excellent color tone and mechanical properties can be obtained. Resin composition with excellent physical properties. The organophosphorus compound is heated in advance to 60 to 120 t, preferably 70 to 100 ° C to reduce the melt viscosity, and then passes through the injection nozzle installed in the barrel section of the extruder. It is better to squeeze and add the gear pump and plunger pump quantitatively. In the case where the organic phosphorus compound used in the present invention is in a powder form, it is preferable that the organic phosphorus compound is heated to 60 to 120 ° C in advance to be melted and then used. Organized by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs as an organic phosphorus compound to be used as a flame retardant, at a specific position in section (b), when the above-mentioned speed is continuously supplied, with the amount of organic phosphorus compound added Increasingly, the organic phosphorus compound may cause a countercurrent flow to an upstream position where the organic phosphorus compound is added (hereinafter referred to as "countercurrent of the organic phosphorus compound"). The countercurrent of the organic phosphorus compound is extremely easy to be generated when the amount of the organic phosphorus compound is too large. When the resin component is in the form of particles, the particles in the section (b) are not completely melted. Applicable to China National Standard (CNS) A4 specification (210X297 mm) -48- 1224611 A7 B7 V. Description of the invention (46) There are many voids between molten particles, so it is easy to cause backflow of organic phosphorus compounds. The countercurrent of the organophosphorus compound will extend below the hopper for supplying resin components, which will hinder the supply of resin components to the extruder. In order to avoid this, it is preferable to provide a resin-filled section (b-1) for preventing the backflow of the above-mentioned organophosphorus compound from flowing backward. However, the main purpose of the segment (b-1) and the melt-kneading of the present invention is so long as it is the minimum segment length necessary to prevent the organic phosphorus compound from flowing backward. In this section (b-1), a part of the resin component is melted by the shear force of the extruder screw, so that the inter-particle space mentioned above can be reduced. In addition, as a result of setting the segment (b-1), the amount of the organic phosphorus compound added can be about 15 to 30 parts by weight based on 100 parts by weight of the resin component, so that stability can be obtained even at high addition amounts. And continuous operation. (3) The third feature of the method of the present invention relates to the stable production of a nonflammable resin composition having excellent mechanical strength and color tone and having excellent anti-flammable drip prevention function during combustion. Controlled from 0 _ 13 to 0 _ 20 kW, preferably in the range of hr / kg. The specific energy mentioned above is defined by the energy consumption (k W) of the screw extruder motor that is required for the flame-retardant resin composition to be manufactured at a speed of 1 kg / hr, and is used as a measure of the degree of resin kneading. When the specific energy is less than 0 _ 1 3 k W · hr / kg, the kneading of the resin composition is not sufficient, and the performance of the intended resin composition cannot be obtained. In addition, because the kneading is insufficient, the extruded single The silk is prone to breakage and other problems, and problems such as the difficulty in producing pellets stably, reduce production stability. In addition, when the specific energy exceeds 0.20 k W · hr / kg or more, the size of the paper used during melt-kneading is applicable to China National Standard (CNS) A4 (210X297 mm) I --------- clothing -(Please read the precautions on the back before filling this page), printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs -49- 1224611 A7 _B7_____ V. Description of the invention (47) The shear heat generated is extremely large, making the molten resin The temperature rises to a temperature higher than necessary, so in addition to the significant coloration of the resin composition, the impact resistance or characteristics of the resin composition are also reduced, and the function of preventing dripping of the combustible material is also reduced. In the method of the present invention, the preferred specific energy is 0.135 to 0 · 18kW.hr/kg, more preferably 0 · 14 to 0. 17kW * hr / kg, and most preferably 0 _ 145 to ◦. 1 6 k W · hr / kg range. The specific energy can be controlled by making appropriate choices according to the screw configuration, screw rotation number, supply speed of each component, set temperature of the drum, and the molecular weight and addition ratio of the resin. In the method of the present invention, the organophosphorus compound is supplied in the section (b) in which the resin component is partially melted to perform the melt-kneading result. Because the resin component is kneaded in the presence of the organophosphorus compound in the flame retardant, the The plasticity-promoting effect of the organic phosphorus compound enables the resin component to be efficiently plasticized even at a temperature lower than the set temperature of the extruder drum. Therefore, even if the set temperature of the drum of the extruder is low, the specific energy can be suppressed to perform melt kneading. In order to obtain a flame-retardant polycarbonate resin composition having excellent mechanical properties or flame retardancy or color tone, it is preferable to perform melt-kneading at a low resin temperature as much as possible. The organic phosphorus compound of the present invention is in the supply section ( In case of b), when the specific energy is controlled in the range of 0.13 to 0. 20 kW · hr / kg and then the melt-kneading is performed, the melt-kneading can be performed at a lower resin temperature. (4) In addition, the fourth feature of the method of the present invention is that the resin temperature in the extruder is maintained below 300 ° C. In the method of the present invention, in general, the paper size is applicable to the Chinese National Standard (CNS) A4 specification (2 × 0 × 297 mm) (please read the precautions on the back before filling out this page) -50-1224611 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the Invention (48) Extrusion is performed under the condition that the temperature of the die part at the front end of the extruder is set to the highest. The temperature of the molten resin measured near the head is regarded as the highest temperature of the resin in the extruder. If the resin temperature in the extruder is higher than 300 ° C, the function of preventing dripping of combustible materials will be reduced, and the decomposition of the resin composition will be rapidly carried out, which will increase the melt flow and make it impact resistant. significantly reduce. When the mechanical properties of the flame-retardant polycarbonate resin composition are to be increased upwards and the coloration is suppressed, the temperature of the resin in the extruder is better at a lower temperature within the range that can be melt-kneaded. , Will increase the viscosity of the molten resin, and cause the load on the extruder to reduce the productivity of the resin composition. Therefore, the resin temperature, in terms of the balance between the performance and productivity of the resin composition, is preferably from 230 to 290 t, more preferably from 250 to 285 ° C, and from 260 to 2 80 ° C. optimal. Hereinafter, preferred manufacturing conditions other than those described above will be described. In the method of the present invention, the shorter the residence time of the resin component in the extruder, the better the high-temperature and high-humidity resistance of the flame-retardant polycarbonate resin composition or the degree of improvement in color tone will be. Therefore, in order to obtain a resin composition having the desired performance, each component must be sufficiently melt-kneaded, but the result of excessive melt-kneading will also cause the resin composition to have high temperature and humidity resistance or reduce color tone. Therefore, in the method for producing a flame-retardant polycarbonate resin composition of the present invention, the time during which the resin component stays in the extruder is preferably 1 to 40 seconds, more preferably 5 to 30 seconds, and most preferably From 8 to 20 seconds, a flame retardant polycarbonate resin composition having improved high temperature and high humidity resistance and color tone can be obtained in this way. In addition, in the present invention, the "residence time in the extruder" of the resin component is (please read the precautions on the back before filling this page).
1P % 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -51 - 1224611 A7 B7 __ 五、發明説明(49 ) (請先閲讀背面之注意事項再填寫本頁) 擠壓機之樹脂成分投入位置將彩色顆粒投入,由投入後至 由模頭開始將著色樹脂吐出之時間爲定義。樹脂成分於擠 壓機內之滯留時間,係依各成分之供應速度、螺桿之迴轉 數、擠壓機之L / D (長度/直徑比)、擠壓機模頭部分 之空間容積等因素所影響。 本發明中,爲縮短樹脂成分滯留於擠壓機內之時間, 可將擠壓機之L / D於各成分充分熔融混練之範圍內設定 於越小之數値越佳。因此L / D之範圍以2 5至5 0之範 圍爲佳,以30至45之範圍爲更佳,以35至40之範 圍爲最佳。又,擠壓機模頭部分之空間容積亦儘可能做限 定,而可防止樹脂之滯留時間。 經濟部智慧財產局員工消費合作社印製 此外,本發明之方法中,對於樹脂成分於擠壓機內部 之滯留時間,受各成分之供應速度或擠壓機螺桿迴轉數所 影響,本發明中,樹脂成分於擠壓機內部之滯留時間以 4 0秒以下,較佳爲3 0秒以下,更佳爲2 0秒以下。各 成分供應擠壓機之速度,受擠壓機處理能力之限定,但於 上記範圍內儘可能提高各成分之供應速度時,可降低熔融 樹脂之溫度,此外,亦可縮短擠壓機內樹脂成分於擠壓機 內滯留時間。又,一般而言,擠壓機之螺桿迴轉數越高時 ,樹脂成分滯留於擠壓機內之時間將越短,但擠壓機螺桿 迴轉數增大時,亦會造成樹脂產生顯著之剪切熱,而因熔 融樹脂之溫度過度上升,而會對樹脂組成物之物性或色調 產生不良影響,故在考慮到熔融樹脂溫度時,亦應對擠壓 機之迴轉數作一選擇。 本紙張尺度適用中國國家標準(CNS ) A4規格(210Χ297公釐) -52- 1224611 經濟部智慧財產局員工消費合作社印製 A7 B7 ___五、發明説明(50 ) 如上所述般,於本發明方法中,若添加該有機磷化合 物將可使熔融樹脂之可塑化更爲容易,且可降低熔融樹脂 之黏度,故可抑制因熔融混練產生之過度剪切熱所造成之 溫度上升現象,因此,本發明之製造方法中,可以較高之 擠壓機螺桿迴轉數以進行難燃性聚碳酸酯樹脂組成物之生 產。擠壓機之螺桿迴轉數較高時,可因熔融樹脂之搬運能 力提高而使擠壓機內之滯留時間縮短,故本發明之製造方 法可以較高之生產速度製得具有優良耐高溫高濕特性之樹 脂組成物。 本發明之方法中,使用固體之樹脂成分以其中7 0重 量%以上爲顆粒狀之形態者爲佳。該樹脂成分中7 0重量 %以上爲顆粒狀之形態時,將樹脂成分供應擠壓機時,可 使擠壓機螺桿與樹脂成分之咬合狀態良好,使該樹脂成分 可以高供應速度安定地供應,故可以高生產速度生產難燃 性聚碳酸酯樹脂組成物。本發明中,樹脂成分之8 0重量 %以上爲顆粒狀者爲更佳,又以9 0重量%以上爲顆粒狀 者爲最佳。又,若樹脂成分之3 0重量%以上爲粉體形態 時,若將樹脂成分供應擠壓機時,擠壓機螺桿與樹脂成分 之咬合狀態將較不佳,使該樹脂成分無法以充分之供應速 度供應,或樹脂成分之供應部分產生凝聚現象而造成無法 使氟聚合物之水性分散液安定地供應。 以下,將本發明之方法參照圖1內容進行說明。 圖1爲本發明方法所使用之擠壓機例示之內部構造截 面槪略圖。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ~ -53- (請先閲讀背面之注意事項再填寫本頁) 1224611 A7 B7 五、發明説明(51 ) 圖1之擠壓機係由9個啷筒區段B 1至B 9 (濟壓機 (請先閱讀背面之注意事項再填寫本頁) 之最上游之啷筒區段爲第1啷筒區段,最下游之唧筒區段 爲第9唧筒區段)與1個模頭接套8所構成,嚙合型之同 向迴轉2軸擠壓機之擠壓機。圖1所示之擠壓機之螺桿構 成中,可將擠壓機螺桿構件作適當之組合而製得所需要之 構成內容,此外,各啷筒區段可獨立地控制溫度。 圖1中,a 、b、c所示之區域各自表示樹脂成分維 持於未熔融狀態之區段(a )、樹脂成分維持於一部份熔 融狀態之區段(b )與樹脂成分維持於完全熔融狀態之區 段(c )。 經濟部智慧財產局員工消費合作社印製 圖1所示之擠壓機,若由擠壓機之擠壓方向觀察時係 爲由上游向下游方向,分別設置5個順向刮板螺桿構件 1 0、1個由5片類橢圓形平板層合所得之順向捏合構件 1 1、1個由5片類橢圓形平板層合所得之逆向捏合構件 1 2、2個順向螺桿混練構件1 3、2個由5片類橢圓形 平板層合所得之順向捏合構件1 1、2個由5片類橢圓形 平板層合所得之中性捏合構件1 4、1個由7片類橢圓形 平板層合所得之逆向捏合構件1 2、1個逆向刮板螺桿構 件1 5、3個順向刮板螺桿構件1 〇、1個由5片類橢圓 形平板層合所得之順向捏合構件1 1、1個由5片類橢圓 形平板層合所得之逆向捏合構件1 2、1個逆向刮板螺桿 構件1 5與4個順向刮板螺桿構件1 〇組合所得之螺桿構 成。 又,9個唧筒區段溫度B 1至B 9之設定溫度爲,第 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -54- 1224611 A7 B7 五、發明説明(52 ) (請先聞讀背面之注意事項再填寫本頁) 1唧筒區段B 1爲3 0至7 0 t:、第2唧筒區段B 2爲 180至220 °C、第3啷筒區段B 3爲22 ◦至260 °C、第4唧筒區段B 4爲2 2 0至2 8 0 °C、第5至9唧 筒區段B5至B9爲220至2 7 0 °C,模頭套管區段8 之溫度爲230至270t。 本發明之方法中,樹脂成分3 a (僅爲聚碳酸酯,或 聚碳酸酯與上記聚碳酸酯以外之樹脂)或添加劑成分3 b 等可使用重量饋入挤或履帶式饋入器,各自獨立地經由擠 壓機之料斗2定量地供應供應口 1 ( a ’ )。此些成分用 之定量饋入器之數量並未有特別之限定。氟聚合物之水性 分散液,無須先與樹脂成分預先混合,而可濁立地使用隔 膜式幫浦或柱塞型幫浦經由冷卻之注入用噴嘴4,以對樹 脂成分供應速度(]^忌/]11')爲〇.〇1至1〇%之供 應速度(k g / h I·)連續地供應於相當於區段(a )之 第1及第2唧筒區段B 1與B 2、較佳爲供應於料斗2下 部之第1唧筒區段B 1。圖1中,第1唧筒區段B 1之溫 度以設定於3 0至7 0 °C爲佳。 經濟部智慧財產局員工消費合作社印製 圖1中第3至5啷筒區段B 3至B 5內係相當於該樹 脂維持部分熔融狀態之區段(b ),爲熔融之樹脂與未熔 融之樹脂成分皆混在之擠壓機區段。有機磷化合物預先加 熱至6 0至1 2 0 t,使用齒輪幫浦或柱塞型幫浦經由裝 置於第3唧筒區段之注入噴嘴5 a,由供應口 5 ( b ’ ) 將該樹脂成分以供應速度(k g / h r )爲1至3 0 %之 供應速度(k g / h r )連續地供應擠壓機內。該注入噴 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -55- 1224611 A7 B7 五、發明説明(53 ) (請先閱讀背面之注意事項再填寫本頁) _ 5 a係設置於防止有機磷化合物逆流之樹脂塡充區段I (b - 1 )爲主之混練區段Π之中間部分,並經由此噴嘴 胃將所供應之有機磷化合物,作爲樹脂成分熔融過程中熔 鬲虫可塑劑之作用,使擠壓機之負荷降低,而降低剪切熱之 ^生,以使高性能之樹脂成物得以高速度進行生產。 圖1中,防止有機磷化合物逆流之樹脂塡充區段I ( b - 1 ),係由1個順向捏合構件1 1與1個逆向捏合構 件1 2組合而成,經由此擠壓機螺桿構成,可使樹脂成分 之一部份受到剪切力擠壓而熔融,且該樹脂因具有該逆向 捏合構件之上游側移動之作用,故可使樹脂之塡充率達到 ◦ · 7至1 . 0之範圍。如此,即可抑制由圖1供應口 5 (b ’ )所供應之有機磷化合物向擠壓方向上游側逆流。 經濟部智慧財產局員工消費合作社印製 圖1中主要混練區段Π,係可將所添加樹脂成分、有 機磷化合物與氟聚合物,甚至所需要添加之其他成分,經 由順向捏合構件1 1、中性捏合構件1 4、逆向捏合構件 1 2、逆向刮板螺桿構件1 5之組合,熔融混練至樹脂塡 充率達1之狀態。主要混練區段Π之熔融混練若不充分時 ,所得樹脂組成物之品質並不安定,而容易造成因單絲斷 裂等運轉上之問題所造成之擠壓機停止運轉等問題,而失 去連續運轉安定性之意義。此外,若過度熔融混練時,將 會使樹脂組成物之色調、難燃性或機械性物性降低,故亦 爲不佳。 圖1中,防止放泄口溢出之樹脂塡充區段m,係爲防 止放泄口 6之熔融樹脂溢出,故需提高樹脂之塡充率。圖 ^氏張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -56 - 1224611 A7 B7 五、發明説明(54 ) 1中,係由1個順向捏合構件11、1個逆向捏合構件 1 2與1個逆向刮板螺桿構件1 5組合而成,以形成防止 溢出之樹脂塡充區段ΠΙ,此區段瓜中,可依必要提高熔融 樹脂之混練度。 圖1所示之放泄口 6,可以開放使其揮脫,較佳以進 行減壓揮脫爲佳。 又,必要時可於膜頭套管8上裝置去除異物用過濾篩 7。於樹脂組成物由吐出口 9 ( c ’ )將單絲擠出後,經 水冷、顆粒化而製得難燃性聚碳酸酯樹脂組成物。 本發明之製造方法中,樹脂溫度可以裝置於模頭附近 之熱電對予以測定。樹脂溫度與比能量受到螺桿之設計、 原料之供應速度、螺桿之迴轉數、擠壓機之設定溫度等運 轉條件所影響,但本發明中,樹脂溫度於3 0 0 °C以下、 比能量爲0·13至0.20W,hr/kg之範圍下進 行適當之選擇時,即可製造樹脂組成物。 本發明方法所製得之難燃性聚碳酸酯樹脂組成物製得 各種成型物品之成型方法並未有特別限定,例如可以擠壓 成型、壓縮成型、射出成型、氣體噴塑成型等方法予以成 型,其中又以射出成型爲最佳。產品例如筆記型電腦、電 腦終端機、印表機、影印機等〇A機器之機體,◦ A機器 框架、手機外殼等。 【實施發明之最佳形態】 以下,將以實施例與比較例對本發明作更詳細之說明 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 線 經濟部智慧財產局員工消費合作社印製 -57- 1224611 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(55 ) ’但本發明並不受此些內容所限定。 又,於實施例與比較例中,係使用以下成分以製造聚 碳酸酯樹脂組成物。 1、 聚碳酸酯 (P C - 1 ) 將雙酚A與雙苯基碳酸酯,經由熔融酯交換法製得顆 粒狀雙酚A系聚碳酸酯。 重量平均分子量(Mw) =2 1,000 苯酣性末端基比例(苯酚性末端基佔全部末端基之比 例)二 3 3 % (P C - 2 ) 以光氣法製得顆粒狀雙酚A系聚碳酸酯 使用日本、三菱塑膠公司製,商品名r優比龍S - 2 〇〇〇」與商品名「優比龍Η — 4 0 0 0」之顆粒混合物 (S- 2000/Η- 4000 = 65/35) 2、 橡膠變性苯乙烯系共聚物 (A B S - 1 ) 顆粒狀丁二烯橡膠含量爲2 2重量%之丙烯腈-丁二 烯-苯乙烯樹脂 中華民國,奇美公司製ABS樹脂(商品名:PA7 0 9 N ) (A B S - 2 ) 本紙張尺度適用中國國家標準(CNS ) μ規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 衣· 、11 線· - 58- 12246li A7 --------B7____:- 五、發明説明(56 ) 粉末狀丙烯腈-丁二烯-苯乙烯共聚物 日本,三菱麗陽公司製AB S樹脂(商品名:R(:) (SAN) 丙烯腈單位2 5 · 〇重量% 、苯乙烯單位7 $ _ 0重 鼇%所構成之顆粒狀丙烯腈-苯乙烯共聚物 Mw=130, 〇〇〇 (Μ B S - 1 ) 粉末狀甲基丙烯酸曱酯-丁二烯-苯乙烯共聚物 曰本,三菱麗陽公司製MB S樹脂(商品名:甲^粉 C - 2 2 3 A ) (Μ B S - 2 ) 粉末狀甲基丙烯酸甲酯-丁二烯-苯乙烯共聚物 中華民國,台塑公司製MB S樹脂(商品名:Μ — 5 1) 3、有機磷化合物 (磷酸酯一 1 ) 爲前記式(1 )所示有機磷化合物之低聚物,其取代 基R3、Rb、R。與Rd皆爲苯基,且重量平均縮合度(Ν )爲1·12,酸價爲0.45mgK〇H/g之聚合物 〇 (磷酸酯一 2 )1P% This paper size is in accordance with Chinese National Standard (CNS) A4 specification (210X297 mm) -51-1224611 A7 B7 __ V. Description of the invention (49) (Please read the precautions on the back before filling this page) The color component is charged at the resin component input position, and the time from when the colored particles are injected to when the colored resin is discharged from the die is defined. The residence time of the resin component in the extruder is determined by factors such as the supply speed of each component, the number of revolutions of the screw, the L / D (length / diameter ratio) of the extruder, and the space volume of the die portion of the extruder. influences. In the present invention, in order to shorten the time during which the resin component stays in the extruder, the L / D of the extruder can be set to a smaller number within a range where the components are sufficiently melt-kneaded. Therefore, the range of L / D is preferably in the range of 25 to 50, more preferably in the range of 30 to 45, and most preferably in the range of 35 to 40. In addition, the space volume of the die portion of the extruder is also limited as much as possible, so that the residence time of the resin can be prevented. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs In addition, in the method of the present invention, the residence time of the resin component in the extruder is affected by the supply speed of each component or the number of screw revolutions of the extruder. In the present invention, The residence time of the resin component in the extruder is 40 seconds or less, preferably 30 seconds or less, and more preferably 20 seconds or less. The speed at which each component is supplied to the extruder is limited by the processing capacity of the extruder. However, when the supply speed of each component is increased as much as possible in the above range, the temperature of the molten resin can be reduced. In addition, the resin in the extruder can be shortened. Ingredient retention time in the extruder. In general, as the number of screw revolutions of the extruder is higher, the time for which the resin component stays in the extruder will be shorter, but when the number of screw revolutions of the extruder is increased, the resin will also produce significant shear. Cut heat, and because the temperature of the molten resin rises excessively, it will adversely affect the physical properties or color tone of the resin composition. Therefore, when considering the temperature of the molten resin, the number of revolutions of the extruder should be selected. This paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) -52- 1224611 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 ___ V. Description of the invention (50) As mentioned above, in the present invention In the method, if the organic phosphorus compound is added, the plasticization of the molten resin will be easier, and the viscosity of the molten resin may be reduced. Therefore, the temperature rise caused by excessive shear heat generated by the melt-kneading can be suppressed. Therefore, In the manufacturing method of the present invention, it is possible to carry out the production of a flame-resistant polycarbonate resin composition with a higher number of rotations of the extruder screw. When the number of screw revolutions of the extruder is high, the residence time in the extruder can be shortened due to the improvement of the handling capacity of the molten resin. Therefore, the manufacturing method of the present invention can be made with high temperature and humidity resistance at high production speed. Special resin composition. In the method of the present invention, it is preferable to use a solid resin component in a form in which 70% by weight or more is in a granular form. When more than 70% by weight of the resin component is in the form of granules, when the resin component is supplied to the extruder, the meshing state between the extruder screw and the resin component can be made good, so that the resin component can be stably supplied at a high supply speed. Therefore, a flame-retardant polycarbonate resin composition can be produced at a high production speed. In the present invention, it is more preferable that 80% by weight or more of the resin component is granular, and it is more preferable that 90% by weight or more is granular. In addition, if 30% by weight or more of the resin component is in the form of a powder, if the resin component is supplied to the extruder, the state of the bite between the screw of the extruder and the resin component will be poor, and the resin component cannot be used in a sufficient amount. Supply speed supply, or agglomeration in the supply part of the resin component makes it impossible to stably supply the aqueous dispersion of the fluoropolymer. Hereinafter, the method of the present invention will be described with reference to FIG. 1. Fig. 1 is a schematic cross-sectional view of an internal structure exemplified by an extruder used in the method of the present invention. This paper size applies Chinese National Standard (CNS) A4 specification (210X297mm) ~ -53- (Please read the precautions on the back before filling this page) 1224611 A7 B7 V. Description of the invention (51) Extruder of Figure 1 It consists of 9 drum sections B 1 to B 9 (the most upstream drum section of the press (please read the precautions on the back before filling this page) is the first drum section and the downstream drum section The section is the ninth cylinder section) and an extruder of a co-rotating co-rotating two-axis extruder composed of a die sleeve 8. In the screw structure of the extruder shown in Fig. 1, the screw components of the extruder can be appropriately combined to obtain the required constituents. In addition, the temperature of each barrel section can be controlled independently. In FIG. 1, the areas shown by a, b, and c each indicate a section (a) in which the resin component is maintained in an unmelted state, a section (b) in which the resin component is maintained in a partially molten state, and the resin component is maintained completely Section (c) in the molten state. The consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints the extruder shown in Figure 1. If viewed from the extrusion direction of the extruder, it is from the upstream to the downstream direction, and five forward scraper screw members are provided. 1. A forward kneading member obtained by laminating 5 pieces of oval flat plates 1 1. A reverse kneading member obtained by laminating 5 pieces of oval flat plates 1 2. Two forward screw kneading members 1 3 2 pieces of forward kneading members obtained by laminating 5 pieces of oval flat plates 1 2 pieces of neutral kneading members obtained by laminating 5 pieces of oval flat plates 1 4 1 layer of 7 pieces of oval flat plates The obtained reverse kneading members 1 2, 1 reverse scraper screw member 1, 5, 3 forward scraper screw members 1 0, 1 forward kneading member obtained by laminating 5 pieces of oval flat plates 1 1. One screw was obtained by laminating 5 pieces of oval-shaped flat plates, a reverse kneading member 1, 2, and a reverse scraper screw member 15 were combined with four forward scraper screw members 10. In addition, the set temperatures of the temperatures of the nine barrel sections B 1 to B 9 are as follows: The first paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -54- 1224611 A7 B7 V. Description of the invention (52) ( Please read the notes on the back before filling in this page) 1 cylinder section B 1 is 30 to 7 0 t :, the second cylinder section B 2 is 180 to 220 ° C, and the third cylinder section B 3 22 ° to 260 ° C, 4th cylinder section B 4 is 2 2 0 to 2 8 0 ° C, 5th to 9th cylinder section B5 to B9 is 220 to 2 7 0 ° C, die sleeve section 8 The temperature is 230 to 270t. In the method of the present invention, the resin component 3 a (only polycarbonate, or a resin other than polycarbonate and the polycarbonate described above) or the additive component 3 b can be used as a weight feed extruder or crawler feeder, respectively. The supply port 1 (a ') is supplied quantitatively independently via the hopper 2 of the extruder. The number of quantitative feeders for these components is not particularly limited. The aqueous dispersion of fluoropolymer does not need to be mixed with the resin component in advance, and it can use a diaphragm pump or a plunger pump to cool the injection nozzle 4 for cooling, so as to supply the resin component at a speed (] ^ 忌 / ] 11 ') is continuously supplied at a supply rate (kg / h I ·) of 0.01 to 10% in the first and second drum sections B1 and B2 corresponding to the section (a). The first drum section B 1 is preferably supplied to the lower part of the hopper 2. In Fig. 1, the temperature of the first drum section B 1 is preferably set at 30 to 70 ° C. Printed by the Consumers' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs in the 3rd to 5th cylinder sections B3 to B5 in Figure 1 are the sections (b) corresponding to the resin maintaining a partially molten state. The resin components are mixed in the extruder section. The organophosphorus compound is heated in advance to 60 to 120 t, using a gear pump or a plunger pump through the injection nozzle 5 a of the device in the third cylinder section, and the resin component is supplied from the supply port 5 (b ') Continuously supplied into the extruder at a supply speed (kg / hr) of 1 to 30%. The size of the injection spray paper is applicable to the Chinese National Standard (CNS) A4 (210X297 mm) -55- 1224611 A7 B7 V. Description of the invention (53) (Please read the precautions on the back before filling this page) _ 5 a It is set in the middle part of the resin charging section I (b-1), which is the resin charging section that prevents the backflow of the organic phosphorus compound, and the supplied organic phosphorus compound is melted during the melting process as the resin component through this nozzle stomach. The function of tapeworm plasticizer reduces the load of the extruder and reduces the heat of shear, so that high-performance resin products can be produced at high speed. In FIG. 1, the resin charging section I (b-1) for preventing the backflow of the organic phosphorus compound is formed by combining a forward kneading member 11 and a reverse kneading member 12 through the screw of the extruder. The structure can make a part of the resin component be melted by being squeezed by the shearing force, and the resin has the effect of moving the upstream side of the reverse kneading member, so the filling rate of the resin can be reached from 7 to 1. The range of 0. In this way, the organic phosphorus compound supplied from the supply port 5 (b ') in FIG. 1 can be prevented from flowing backward toward the upstream side in the extrusion direction. The consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints the main mixing section Π in Figure 1. The resin components, organic phosphorus compounds and fluoropolymers can be added, and even other components that need to be added are kneaded in the forward direction. 1 1 The neutral kneading member 1 4, the reverse kneading member 1 2, and the reverse scraper screw member 15 are combined and melt-kneaded to a state where the resin filling rate reaches 1. If the melt-kneading of the main kneading section Π is insufficient, the quality of the obtained resin composition is not stable, which may easily cause problems such as the stoppage of the extruder due to problems such as monofilament breakage and the continuous operation is lost. The meaning of stability. In addition, if the melt-kneading is excessive, the color tone, flame retardancy, or mechanical properties of the resin composition are lowered, which is also not preferable. In Fig. 1, the resin charging section m for preventing the overflow of the discharge port is to prevent the molten resin of the discharge port 6 from overflowing, so it is necessary to increase the filling rate of the resin. Figure ^ Zhang scale is applicable to Chinese National Standard (CNS) A4 specification (210X297 mm) -56-1224611 A7 B7 V. Description of the invention (54) 1 In the system, there is a forward kneading member 11, a reverse kneading member 1 2 is combined with a reverse scraper screw member 15 to form a resin filling section II for preventing overflow. In this section, the kneading degree of the molten resin can be increased as necessary. The vent port 6 shown in Fig. 1 can be opened to allow it to be devoured, and it is preferable to perform a reduced pressure devour. If necessary, a filter screen 7 for removing foreign matter may be installed on the membrane head sleeve 8. After the monofilament was extruded from the outlet 9 (c ') of the resin composition, it was water-cooled and pelletized to obtain a flame-retardant polycarbonate resin composition. In the manufacturing method of the present invention, the resin temperature can be measured by a thermoelectric pair installed near the die. The resin temperature and specific energy are affected by the operating conditions such as the design of the screw, the supply speed of the raw materials, the number of revolutions of the screw, and the set temperature of the extruder. However, in the present invention, the resin temperature is below 300 ° C, and the specific energy is When the resin composition is appropriately selected in the range of 0.13 to 0.20 W, hr / kg, a resin composition can be produced. There are no particular restrictions on the method for forming various molded articles from the flame-retardant polycarbonate resin composition produced by the method of the present invention. For example, the method can be formed by extrusion molding, compression molding, injection molding, and gas injection molding. Among them, injection molding is the best. Products such as laptops, computer terminals, printers, photocopiers and other OA machine bodies, A machine frames, mobile phone cases, etc. [Best Mode for Implementing the Invention] Hereinafter, the present invention will be described in more detail with examples and comparative examples. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before reading) (Fill in this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs-57- 1224611 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs limited. In the examples and comparative examples, the following components were used to produce a polycarbonate resin composition. 1. Polycarbonate (P C-1) Granular bisphenol A-based polycarbonate is prepared by melting bisphenol A and bisphenyl carbonate through a melt transesterification method. Weight-average molecular weight (Mw) = 2 1,000 The ratio of benzene-based terminal groups (the ratio of phenol-based terminal groups to all the terminal groups) 23 3% (PC-2) A granular bisphenol A-based polymer was prepared by the phosgene method For the carbonate, a granule mixture (S- 2000 / Η- 4000 = 65) manufactured by Japan and Mitsubishi Plastics Co., Ltd. with the trade name r Youbilong S-2000 is used and the trade name is Yubilong Η-4 0 0 0. / 35) 2. Rubber modified styrenic copolymer (ABS-1) Acrylonitrile-butadiene-styrene resin with a granular butadiene rubber content of 22% by weight. Republic of China, Chi Mei company ABS resin (commodity Name: PA7 0 9 N) (ABS-2) This paper size applies Chinese National Standard (CNS) μ specification (210X297 mm) (Please read the precautions on the back before filling out this page) Clothing · , 11 thread ·-58 -12246li A7 -------- B7 ____:-5. Description of the invention (56) Powdered acrylonitrile-butadiene-styrene copolymer Japan, Mitsubishi Liyang Corporation AB S resin (trade name: R ( :) (SAN) Granular acrylonitrile-styrene composed of acrylonitrile units of 25. 0% by weight and styrene units of 7 $ _ 0% by weight. Mw = 130, 〇〇〇 (Μ BS-1) powdered methacrylate-butadiene-styrene copolymer, MB S resin (trade name: A ^ Powder C- 2 2 3 A) (M BS-2) powdered methyl methacrylate-butadiene-styrene copolymer MB S resin (trade name: M — 5 1) manufactured by Formosa Plastics Corporation, Republic of China 3. Organic phosphorus The compound (phosphate ester 1) is an oligomer of an organophosphorus compound represented by the aforementioned formula (1), its substituents R3, Rb, R. and Rd are all phenyl groups, and the weight average condensation degree (N) is 1 · 12. Polymer having an acid value of 0.45 mgKOH / g. 0 (phosphate ester 2)
爲前記式(1 )所示有機磷化合物之低聚物,其取代 基Ra、Rb、R。與1^皆爲苯基,且重量平均縮合度(N 本紙張尺度適用中國國家標準(CNS ) A4規格(公釐) ~ 一 -59- (請先閲讀背面之注意事項再填寫本頁) 衣' 經濟部智慧財產局員工消費合作社印製 1224611 A7 _____B7 __ 五、發明説明(57 ) )爲1.08,酸價爲〇.〇lmgK〇H/g之聚合物 〇 (請先閲讀背面之注意事項再填寫本頁) (磷酸酯一 3 ) 日本,三井杜邦公司製,水性p T F E (聚四氟乙烯 )水性分散液(商品名:鐵氟隆3 0 J ) 聚四氟乙烯含量=6 0w t% 5、其他成分 (添加劑一 1 ) η —十八院基一 3 — (3, ,5 — 一一 t — 丁基― 4 ’ -羥苯基)丙酸酯(瑞士,汽巴嘉基特用化學公司製 ,商品名:IRGAN0X 1076 ) (添加劑一 2 ) 三(2,4 一二一 t 一丁苯基)亞磷酸酯(瑞士,汽 巴嘉基特用化學公司製,商品名·· IRGAF0S 168) 實施例1 經濟部智慧財產局員工消費合作社印製 使用具有圖2所示構造之2軸擠壓機(TEM -58SS,L/D = 37,日本東之公司製),進行熔融 混練,以製得難燃性聚碳酸酯樹脂組成物。 圖2所示擠壓機螺桿之構成,依擠壓方向之上游至下 游方向,係包含5個順向刮板螺桿構件1 0、1個由5片 類橢圓形平板層合所得之順向捏合構件1 1、2個順向虫累 桿混練構件1 3、3個順向刮板螺桿構件1 〇、2個由5 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 29<7公釐) "" -60 - 1224611 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(58 ) 片類橢圓形平板層合所得之中性捏合構件1 4、1個由7 片類橢圓形平板層合所得之逆向捏合構件1 2、1個逆向 刮板螺桿構件1 5、4個順向刮板螺桿構件1 0、1個由 5片類橢圓形平板層合所得之順向捏合構件1 1、1個由 7片類橢圓形平板層合所得之逆向捏合構件1 2與4個順 向刮板螺桿構件1 〇組合所得之螺桿構成。 又,有關9個唧筒區段溫度B 1至B 9之設定溫度爲 ,第1唧筒區段B 1爲5 0 °C、第2唧筒區段B 2爲 2 2 0 °C、第3唧筒區段B 3爲2 5 0 °C、第4啷筒區段 3 4爲260°(:、第5至9唧筒區段65至:69爲2 5 0 t:,模頭套管區段8之溫度爲2 5 0 °C。 顆粒狀聚碳酸酯樹脂(P C — 1 ) 3 a以5 6 0 k g / h r、顆粒狀丙烯腈—冰二烯一苯乙烯樹脂(A B S -1 ) 3 b以1 2 0 k g / h r、粉末狀甲基丙烯酸酯一丁 二烯一苯乙烯共聚物(MBS - 1) 3c以20kg/ h r、此外,添加劑1與添加劑2脂粉份混合物3 d (添 加劑一 1 ··添加劑一2 = 1 0 ·· 1 )以 〇 . 7 k g / h r 之速度經由料斗2連續地供應於供應口 1 ( a ’ )。又, 冷卻至1 0 °C之氟聚合物之水性分散液(D i s . P T F E )藉由以循環式冷媒冷卻至1 〇 t之注入用噴嘴4,使用 隔膜式幫浦以3 · 5 k g / h r之供應速度連續地供應供 應口 1 ( a ’ )。圖2中,符號a所之式之區段係相當於 本發明中之區段(a ),由供應口 1 ( a ’ )以目式方式 觀察得知,樹脂成分並未產生熔融現象。 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇'〆297公羡) (請先閱讀背面之注意事項再填寫本頁) -61- 經濟部智慧財產局員工消費合作杜印製 1224611 A 7 —________ B7 _ 五、發明説明(59 ) 隨後,將有機磷化合物(磷酸酯- 1 )預先加熱至 8 〇 °c後,使用柱塞型幫浦,於注入用噴嘴5 a以供應速 度1 0 0 k g / h r之供應速度連續地供應供應口 5 ( b ’ )。又,圖2中,符號b所之式之區段係相當於本發 明中之區段(b ),由設置於啷筒區段b 4之觀景窗(未 標示於圖式中)以目式方式觀察得知,樹脂成分呈部分熔 融現象。 圖2中區段I,爲提高樹脂塡充率,可於上記順向捏 合構件1 1上設置「防止有機磷化合物逆流用樹脂塡充區 段」以防止由供應口 5 ( b ’ )所供應之有機磷化合物產 生逆流。區段Π中,係爲由3個順向刮板螺桿構件1 〇、 2個中性捏合構件1 4、1個逆向捏合構件12、1個逆 向刮板螺桿構件1 5所構成之「主要混練區段」。又,區 段m中,於提高樹脂塡充率而設置防止由放泄口 6流出熔 融樹脂之由1個順向捏合構件1 1、1個逆向捏合構件 1 2所構成之「防止放泄口溢出之樹脂塡充區段」。 將擠壓機之迴轉數設定爲4 8 0 r pm,且放泄口 6 以5 0 m m H g進行減壓脫揮。又,於模頭套管區段8上 裝設1 2 0網目之過瀘篩7,將吐出口 9 ( c ’ )擠出之 樹脂組成物單絲以水冷、顆粒化方式製得難燃性聚碳酸酯 樹脂組成物之顆粒。 實施例1運轉結果,與所製得之樹脂組成物之物性係 依以下方法評估。 (1 )模頭部之熔融樹脂溫度 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) _ -62- I Ί.IT. (請先閱讀背面之注意事項再填寫本頁) 1224611 經濟部智慧財產局員工消費合作社印製 A7 B7_____五、發明説明(6〇 ) 模頭附近之熔融樹脂溫度係使用熱電對予以測定。 (2 )比能量 將擠壓機之螺桿用馬達之輸出(k W )除以樹脂組成 物之生產速度(k g / h r )所得結果。(單位:k W · h r / k g ) (3 )過濾篩阻塞情形 經過1小時連續運轉後,以目視方式觀察設置於擠壓 機之模頭套管區段8之1 2 0網目的過濾篩7之網孔阻塞 情形。 〇:未發現過濾篩網目有阻塞情形。 △:過濾篩網目有略爲阻塞之情形。 X :過濾飾網目有嚴重阻塞情形。此時,會造成運轉 中過濾篩之破裂,熔融樹脂壓力超過容許値而造成運轉停 止等情形。 (4 )擠壓出之單絲產生斷裂情形 對使用直徑4 . 5 m m、2 5孔之模頭擠出之樹脂組 成物的單絲之連續拉伸安定性進行評估。 〇:經1小時連續運轉中,完全未發現有單絲斷裂之 情形產生。 △:經1小時連續運轉中,有單絲斷裂之情形產生。 X :擠壓之單絲頻繁地發生單絲斷裂之情形,而未能 安定地連續進行顆粒化生產。 (5 )難燃性 將所得顆粒乾燥,置於唧筒溫度設定爲2 6 0 °C、模 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) -63- 經濟部智慧財產局員工消費合作社印製 1224611 A7 B7 _ 五、發明説明(61 ) ϋ度6 ot之射出成型機(奧得5 0D、日本,飛南克 &司_)以進行成型,製作燃燒試驗用短冊狀成形體(厚 度i/lS英吋),隨後依UL94規格20MM垂直燃 燒試驗(分類爲V - 〇、V - 1、v - 2等,(難燃程度 :V〜0 > V - 1 > V - 2 ))對難燃性程度進行評估。 (6 )色調 使用曰本鈴鹿試驗機色彩電腦、型號S Μ 5之色差計 對組成物之黃色一標示(γ I )進行測定。 (7 )熔融係數(M F R ) 以 ASTM D1238 爲基準,於 26CTC、 2 _ 1 6 k g荷重條件下進行測定。(單位·· g / 1 〇 min) (8 ) rz〇d衝擊試驗 依A S 丁 M D 2 5 6爲基準,對1 / 8英吋厚,附 缺刻下測定。試驗片係以啷筒溫度2 4 0 °C、模具溫度 6 0°C下之射出成型機進行成型。(單位:kg f · cm /cm) 其結果如表1所示。 依表1所示般,實施例1係爲將添加有機磷化合物使 其難燃化所得之難燃性聚碳酸酯樹脂組成物,以低熔融樹 脂溫度、低比.能量下,在未發生過濾篩阻塞或擠壓單絲斷 裂之情形下,可連續且安定地製造難燃性聚碳酸酯樹脂組 成物。此外,所得樹脂組成物亦具有優良之難燃性與色調 與機械性物性。 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) — Ί J 訂 . 線 (請先閲讀背面之注意事項再填寫本頁) -64 - 1224611 經濟部智慧財產局員工消費合作社印製 A7 B7五、發明説明(62 ) 比較例1與2 比較例1除將氟聚合物之水性分散液之供應改爲由圖 2所示供應口 5 ’供應以外,其他皆依實施例1相同方法 進行。又,比較例2係將難燃劑之供應口改爲供應口 5 ’ 供應以外其他皆依實施例1相同方法進行製造。又,.比較 例1中,圖2之5 ’位置的_筒區段上係設置有開口部, 以供氟聚合物水性分散物由此開口部直接供應。又,比較 例2中,圖2之5 ’位置上設置有難燃劑用注入用噴嘴 5 ’ a,藉由此噴嘴供應難燃劑。圖2之5 ’之位置,係 爲主要混練區段Π向擠壓方向之下游位置,5 ’之位置中 完全未存在有未熔融物之事實,可由上記開口部以目視方 .式進行觀察(即,供應口 5 ’係與區段(c )直接連通) 0 比較例1與2之運轉結果,與所得樹脂組成物之物性 將依實施例1相同方法進行評估。其結果如表1所示。 比較例1內容中,其熔融樹脂與比能量較實施例1爲 大。比較例1中,因氟聚合物凝聚物造成過濾篩阻塞之時 間於即短時間內即產生,此外,運轉中擠壓之單絲頻繁地 產生斷裂現象,使生產性較劣化。此外,比較例1所製得 之組成物的色調(Υ · I )較實施例1爲更差,此外難燃 性能或Izod衝擊強度亦較差。 比較例2係爲樹脂溫度超過本發明範圍外之例示,其 比能量較實施例1亦爲更高値。其結果爲未見過濾篩阻塞 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) —--------------許------- (請先閲讀背面之注意事項再填寫本頁) -65- 1224611 經濟部智慧財產局員工消費合作社印製 A7 ___B7 五、發明説明(63 ) 但擠押出之單絲則屢屢產生斷裂。所得樹脂組成物與實施 例1比較時,其色調或難燃性或耐衝擊性亦不佳,又, M F R亦顯示出較實施例1爲高之數値,故亦顯示出混練 所造成之樹脂劣化情形。 比較例3 使用與實施例1相同之原料成分,將樹脂成分與添加 劑混合物與氟聚合物之水性分散液(D i s · P T F Ε ) 預先以鄧普樂混練機混合1 〇分鐘後,再將混合物連續地 以7 00kg/hr之速度供應供應口 1 (a,)。其中 ,摻合物組成內容係與實施例1之內容相同,p c - 1 : ABS— 1 :MBS — 1 :添加劑混合物:Di s.PEFE =8 0 ·· 1 7 : 3 : 0 · 1 : 0 · 5 (重量比)。有機磷 化合物係同樣地連續地以1 〇 〇 k g / h r之速度供應供 應口 5 ( b ’ )。其他條件則與實施例1相同方法般製得 難燃性聚碳酸酯樹脂組成物。 比較例3之運轉結果,與所得樹脂組成物之物性係依 實施例1相同方法進行評估。其結果如表1所示。 比較例3於運轉中,擠押出之單絲屢屢產生斷裂現象 ,而無法安定地連續地進行顆粒化生產。又,觀察運轉1 小時後過濾篩阻塞之結果,觀察出有孔目阻塞之情形。此 外,所得樹脂組成物對於燃燒物滴落防止並不充分,且難 燃性極差。 I Ί J^. 線 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -66- 1224611 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(65 ) 實施例2 將螺桿回轉數設定爲4 0 0 r p m,樹脂組成物之生 產速度5受疋爲6 0 0 k g/h r (其中,各原料成分對濟 壓機供應速度之比例係與實施例1相同)以外,其他皆依 實施例1相同條件下製作難燃性聚碳酸酯樹脂組成物。 貫施例2之運轉結果,與所得樹脂組成物之物性係依 實施例1相同方法進行評估,其結果係如表2所示。 實施例3 將螺桿回轉數設定爲7 〇 〇 r p m,樹脂組成物之生 產速度設定爲1,0 0 0 k g / h r以外,其他皆依實施 例1相同條件下製作難燃性聚碳酸酯樹脂組成物。 實施例3之運轉結果,與所得樹脂組成物之物性係依 實施例1相同方法進行評估,其結果係如表2所示。 比較例4 除有機磷化合物之供應係由圖2中供應口 5 ’供應以 外,其他皆依實施例2相同條件下製作難燃性聚碳酸酯樹 脂組成物。 比較例4之運轉結果,與所得樹脂組成物之物性係依 實施例1相同方法進行評估,其結果係如表2所示。 比較例4係具有與實施例2相同之螺桿回轉數與樹脂 生產速度,但得之其熔融樹脂溫度較高,且比能量亦較高 。比較例4之運轉,於開始生產後,經過數分鐘後因擠壓 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇><297公釐) I ΊI4r. 線 (請先閱讀背面之注意事項再填寫本頁) -68- 1224611 A7 _ B7 五、發明説明(66 ) 機之負荷過重而造成生產停止,而無法與實施例2相同般 ® _運轉。所得樹脂組成物之難燃性與耐衝撃性與色調於^ 與實施例2比較時亦較差。 實施例4 將螺桿回轉數設定爲2 0 0 r p m,樹脂組成物之生 產速度設定爲4 0 0 k g / h r以外,其他皆依實施例2 相同條件下製作難燃性聚碳酸酯樹脂組成物。 實施例4之運轉結果,與所得樹脂組成物之物性係依 實施例1相同方法進行評估,其結果係如表2所示。 I. I- - I ί 1 -- 111 Ξι 二 ai^f 1^1 ·ϋι (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -69- 1224611 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(68 ) 實施例5 使用圖2所示擠壓機,將聚碳酸酯樹脂(P C - 1 ) 3 a以5 6 0 k g / h r 、顆粒狀丙烯腈一苯乙烯共聚物 (SAN) 3 b以7 Okg/ hr、粉末狀丙烯腈—丁二 烯一苯乙烯樹脂(ABS — 2)與MB S - 1之以7 0/ 3 0混合比例(重量比)混合之混合物3 c以7 0 k g / h r、添加劑一 1與添加劑_ 2之混合物3 d (添加劑— 1 :添加劑一2 = 10 : 1)以〇.7kg/hr之速度 分別連續供應供應口 1 ( a ’ )以外,其他皆依實施例1 相同條件下製作難燃性聚碳酸酯樹脂組成物。 實施例5之運轉結果,與所得樹脂組成物之物性係依 實施例1相同方法進行評估,其結果係如表3所示。 實施例6 除難燃劑變更爲酸價0 · 0 1 m g Κ Ο H / g之有機 磷化合物(磷酸酯一 2 )以外,其他皆依實施例1相同條 件下製作難燃性聚碳酸酯樹脂組成物。 實施例6之運轉結果,與所得樹脂組成物之物性係依 實施例1相同方法進行評估,其結果係如表3所示。 實施例6中,顯示出具有特別優良之組成物色調與 I ζ 〇 d衝擊強度。 比較例5 除將螺桿回轉數設定爲9 〇 〇 r p m以外,其他皆依 本紙張尺度適用中國隊榡‘(CNS ) A4規格(210><297公楚 1 ----—ir------- (請先閱讀背面之注意事項再填寫本頁) -71 - 1224611 經濟部智慧財產局員工消費合作社印製 A7 B7五、發明説明(69 ) 實施例5相同條件下製作難燃性聚碳酸酯樹脂組成物之顆 松0 比較例5之運轉結果,與所得樹脂組成物之物性係依 實施例1相同方法進行評估,其結果係如表3所示。 比較例5之熔融樹脂溫度與比能量係超出本發明之範 圍,比較例5所得之樹脂組成物,其難燃性、色調與iz〇d 衝擊強度皆較差。 比較例6 除將第4與第5唧筒區段B 4與B 5中3個順向捏合 構件1 1變更爲3個中性捏合幹件以外,其他皆依實施例 5相同條件下製作難燃性聚碳酸酯樹脂組成物之顆粒。 比較例6之運轉結果,與所得樹脂組成物之物性係依 實施例1相同方法進行評估,其結果係如表3所示。 比較例6之熔融樹脂溫度係超出本發明之範圍,比較 例6所得樹脂組成物與實施例5相比較時,其難燃性、色 調與Izod衝擊強度皆較差。 比較例7 除將第3唧筒區段B 3中順向捏合構件1 1變更爲順 向刮板構件,第4與第5唧筒區段B 4與B 5中3個順向 捏合構件1 1、2個中性捏合構件1 4、1個逆向捏合構 件1 2、與1個逆向刮板構件1 5變更爲3個順向刮板螺 桿構件與1個中性捏合構件,又,第7與第8啷筒區段 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) — - 一 -72- (請先閱讀背面之注意事項再填寫本頁) 1224611 A7 B7 五、發明説明(70 ) B 7、B 8中1個順向捏合構件1 1與1個逆向捏合構件 1 2以1個順向刮板螺桿構件替代外,其他皆依實施例5 相同條件下製作難燃性聚碳酸酯樹脂組成物之顆粒。 比較例7之運轉結果,與所得樹脂組成物之物性係依 貫S也例1相问方法進行評估,其結果係如表3所示。 比較例7之比能量係超出本發明之範圍,比較例7所 得樹脂組成物,其難燃性、色調與Izod衝擊強度皆較差。 又,因熔融混練不佳,故單絲產生極多斷裂現象,而無法 安定地進行顆粒化生產。 比較例8 除將氟聚合物之水性分散液(D i s · P T F E )溫 度設定於3 5 °C以外,其他皆依實施例5相同條件下製作 難燃性聚碳酸酯樹脂組成物之顆粒。 比較例8於運轉中,於氟聚合物水性分散液之輸送幫 浦內部、與送液管線內皆產生P T F E之凝聚物,造成氟 聚合物之水性分散液未能連續地安定供應° — Ί J 訂 . 線^^ (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1224611 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(72 ) 實施例7 使用圖2所示擠壓機,將聚碳酸酯樹脂(p c 一 1 ) 3a以56〇kg/hr 、顆粒狀ABS — 1與SAN之 8 3 / 1 7 (重量比)混合物3 b以1 2 0 k g / h r、 粉末狀甲基丙烯酸酯-丁二烯一苯乙烯共聚物(MB S - 2 ) 3 c以2 0 k g / h r '添加劑—1與添加劑—2之 混合物3 d (添加劑一 :添加劑一 2 = 1 〇 : 1 )以 〇.7 k g / h r之速度分別連續供應供應口 1 ( a,) 以外,其他皆依實施例1相同條件下製作難燃性聚碳酸酯 樹脂組成物顆粒。 模頭部之熔融樹脂溫度及樹脂組成物之難燃性依實施 例1相同方法進行評估。 此外,樹脂於擠壓機內之滯留時間、8 0 °C、 9 5 R Η %環境下之附缺刻1 / 8 ” Izod衝擊強度變化、 及,8 0 °C、9 5 R Η %環境下之色調變化,係依以下方 法評估。 (1 )樹脂之擠壓機內滯留時間 對擠壓機內各原料成分於供應安定化後,由樹脂成分 供應口 1 ( a ’ )將2至3個具有黑色之彩色基質顆粒丟 入其中,以馬錶測量其丟入後至模頭部分出現著色熔融樹 脂之時間(單,位:秒)。 (2 ) 8 0 °C、9 5 R Η %環境下之附缺刻1 / 8 ” Izod 衝擊強度變化 使用1 / 8英吋厚度之試驗短冊片,於啷筒溫度設定 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) : j 訂 . 線^^ (請先閱讀背面之注意事項再填寫本頁) -75 1224611 Α7 Β7 五、發明説明(73 ) 2 4 0 °c、模具溫度設定6 0 °C之射出成型機予以成型。 將試驗短冊片曝曬於高溫高濕環境下(8 0 t、 (請先閱讀背面之注意事項再填寫本頁) 9 5 R Η % )後,使用色彩電腦「型號S Μ 5色差計」對 組成物之黃色-標示(Υ I )經時變化進行測定。 其結果如表4所示。 如表4所示般,實施例7所製得之樹脂組成物若暴露 於高溫高濕環境下時,其耐衝擊強度之經時性變化極爲緩 慢,且Υ I値亦僅微幅增加,顯示出色調變化亦極小。 實施例8 除將有機磷化合物變更爲磷酸酯- 1以外,其他皆依 實施例7相同條件製造樹脂組成物。 實施例8之運轉結果,與所得樹脂組成物之物性係依 實施例7相同方法進行評估,其結果係如表4所示。 實施例9 經濟部智慧財產苟員工消費合作社印製 除將有機磷化合物變更爲磷酸酯- 3以外,其他皆依 實施例7相同條件製造樹脂組成物。 實施例9之運轉結果,與所得樹脂組成物之物性係依 實施例7相同方法進行評估,其結果係如表4所示。 實施例1〇 使用圖2所示擠壓機,將聚碳酸酯樹脂(P C - 2 ) 3 3以14〇1^忌/]11'、顆粒狀六:6 8 — 1與8六1^之 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) -76- 1224611 A7 B7 五、發明説明(74 ) 8 3 / 1 7 (重量比)混合物313以3〇1^2/111'、粉 末狀甲基丙烯酸酯一丁二烯一苯乙烯共聚物(Μ B S - 2 )3 c以5 k g / h r、添加劑一 1與添加劑一 2之混合 物3 d (添加劑一 1 :添加劑一 2 = 1 0 : 1 )以 〇.1 7 k g / h r之速度分別連續供應供應口 1 ( a ’ ),Di s . PTFE之供應速度爲25kg/hr,擠 壓機之啷筒村度則設定與實施例7相同,螺桿回轉數爲 3 5 〇 r p m之條件下製作難燃性聚碳酸酯樹脂組成物之 顆粒。 實施例1 0之運轉結果,與所得樹脂組成物之物性係 《衣實施例7相同方法進行評估,其結果係如表4所示。 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製It is an oligomer of an organophosphorus compound represented by the aforementioned formula (1), and its substituents are Ra, Rb, and R. Both 1 and 1 ^ are phenyl, and the average weight of condensation (N paper size applies Chinese National Standard (CNS) A4 specifications (mm) ~ 1-59- (Please read the precautions on the back before filling this page). '' Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1224611 A7 _____B7 __ V. The polymer of the invention description (57) is 1.08 and the acid value is 0.01 mgKOH / g. 0 (Please read the precautions on the back before Fill in this page) (Phosphate ester 3) Japan, Mitsui DuPont, Japan, water-based p TFE (polytetrafluoroethylene) aqueous dispersion (trade name: Teflon 3 0 J) Teflon content = 6 0w t% 5. Other ingredients (Additive 1) η — Eighteen courtyard bases 3 — (3,, 5 — 1 t — Butyl — 4′-hydroxyphenyl) propionate (Switzerland, Ciba Gaget) Manufactured by a chemical company, trade name: IRGAN0X 1076) (Additive 1 2) Tris (2,4 121-t-butylphenyl) phosphite (Switzerland, Ciba Gaget Chemical Company, trade name · IRGAF0S 168) Example 1 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, using 2 axes with the structure shown in Figure 2 Press (TEM -58SS, L / D = 37, East Japan Co., Ltd.), melt-kneaded, to prepare a flame retardant polycarbonate resin composition. The structure of the extruder screw shown in Fig. 2 is composed of 5 forward scraper screw members 10 and 1 from the upstream direction to the downstream direction of the extrusion direction. Component 1 1, 2 forward worm tired rod kneading components 1 3, 3 forward scraper screw components 1 0, 2 from 5 This paper size applies to Chinese National Standard (CNS) A4 specifications (210 X 29 < 7 males) (%) -60-1224611 A7 B7 printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (58) Neutral kneading members obtained by laminating oval flat plates 1 to 4, 1 from 7 pieces Ellipse-like flat plate laminated reverse kneading member 1 2, 1 reverse scraper screw member 1 5, 4 forward scraper screw member 10, 1 forward direction obtained by laminating 5 pieces of oval-shaped flat plate The kneading members 1 and 1 are composed of a screw obtained by combining a reverse kneading member 12 obtained by laminating 7 pieces of elliptical flat plates and 4 forward-screw screw members 10. The set temperatures for the temperatures of the nine drum sections B 1 to B 9 are as follows: the first drum section B 1 is 50 ° C, the second drum section B 2 is 2 2 0 ° C, and the third drum section Segment B 3 is 2 5 0 ° C, 4th cylinder section 34 is 260 ° (:, 5th to 9th cylinder section 65 to: 69 is 2 5 0 t :, and the temperature of die sleeve section 8 is 2 5 0 ° C. Granular polycarbonate resin (PC — 1) 3 a at 5 60 kg / hr, granular acrylonitrile-cetadiene-styrene resin (ABS -1) 3 b at 1 2 0 kg / hr, powdered methacrylate-butadiene-styrene copolymer (MBS-1) 3c at 20 kg / hr, and additive 1 and additive 2 fat powder mixture 3 d (additive 1 1 ·· additive 1 2 = 1 0 ·· 1) is continuously supplied to the supply port 1 (a ') through the hopper 2 at a speed of 0.7 kg / hr. Furthermore, an aqueous dispersion of a fluoropolymer cooled to 10 ° C (D PTFE) The supply nozzle 1 (a ') is continuously supplied at a supply rate of 3.5 kg / hr using a diaphragm pump by means of an injection nozzle 4 cooled by a circulating refrigerant to 1 0 t. Fig. 2 , The section of the formula a In the section (a) in the present invention, it is known from the observation of the supply port 1 (a ') that the resin component does not melt. This paper size applies the Chinese National Standard (CNS) A4 specification (21 °). '〆297 public envy) (Please read the precautions on the back before filling out this page) -61- Consumption Cooperation by Employees of Intellectual Property Bureau, Ministry of Economic Affairs 1224611 A 7 —________ B7 _ V. Description of Invention (59) The organophosphorus compound (phosphate-1) is heated in advance to 80 ° C, and then a plunger-type pump is used to continuously supply the supply port 5 at the injection nozzle 5a at a supply rate of 100 kg / hr b '). Also, in FIG. 2, the section represented by the symbol b is equivalent to the section (b) in the present invention, and is provided by a viewing window (not shown in the figure) provided in the tube section b 4 (Middle) Observation by eye method shows that the resin component is partially melted. In section I in Fig. 2, in order to increase the resin filling rate, a resin for preventing the organic phosphorus compound from flowing backward can be provided on the forward kneading member 11 of the above note. "Charging section" to prevent the supply from supply port 5 (b ') Phosphorus compounds generate countercurrent. In section Π, there are 3 forward screw members 10, 2 neutral kneading members 14, 4, 1 reverse kneading member 12, and 1 reverse scraper screw member 15. "Main Mixing Section". In section m, a "kneading prevention opening" composed of one forward kneading member 1 1 and one reverse kneading member 12 is provided to increase the resin filling rate and prevent molten resin from flowing out from the vent 6. Spilled resin filling section. " The rotation speed of the extruder was set to 480 r pm, and the vent 6 was decompressed and degassed at 50 m m H g. In addition, a 1 2 0 mesh sieve 7 is installed on the die sleeve section 8, and the resin composition monofilament extruded from the discharge port 9 (c ') is water-cooled and pelletized to obtain flame-retardant polycarbonate. Particles of an ester resin composition. The operation results of Example 1 and the physical properties of the obtained resin composition were evaluated by the following methods. (1) The temperature of the molten resin on the die head This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) _ -62- I Ί.IT. (Please read the precautions on the back before filling this page) 1224611 Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7_____ V. Description of the Invention (60) The temperature of the molten resin near the die is measured using thermoelectricity. (2) Specific energy The result obtained by dividing the output (k W) of the screw motor of the extruder by the production speed (k g / h r) of the resin composition. (Unit: k W · hr / kg) (3) After the filter screen is blocked for 1 hour of continuous operation, visually observe the 1 2 0 mesh filter screen 7 set on the die casing section 8 of the extruder. Hole blocked situation. 〇: No clogging of the filter screen mesh was found. △: The mesh of the filter screen is slightly blocked. X: The filter mesh is severely blocked. In this case, the filter sieve may break during operation, the pressure of the molten resin may exceed the allowable pressure, and the operation may be stopped. (4) Fracture of the extruded monofilament The continuous drawing stability of the monofilament of the resin composition extruded using a die having a diameter of 4.5 mm and 25 holes was evaluated. ○: During continuous operation for 1 hour, no filament breakage was found at all. △: Monofilament breaks during continuous operation for 1 hour. X: Extruded monofilaments frequently undergo monofilament breakage, and continuous granulation production cannot be performed stably. (5) Flame resistance Dry the obtained granules and place them in a drum set to a temperature of 250 ° C. The size of the mold paper is applicable to the Chinese National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back first) (Fill in this page) -63- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1224611 A7 B7 _ V. Description of Invention (61) Injection molding machine with a degree of 6 ot (Oder 5 0D, Japan, Feynec & Division _) For molding, make a short-form shaped body for burning test (thickness i / lS inches), and then according to UL94 standard 20MM vertical burning test (classified as V-0, V-1, v-2, etc., (flammable) Degree: V ~ 0 > V-1 > V-2)) The degree of flame retardancy was evaluated. (6) Hue The yellow color (γ I) of the composition was measured using a color computer with a Suzuka testing machine and a color difference meter of model S M 5. (7) The melting coefficient (M F R) is measured under the conditions of 26CTC and a load of 2 -16 k g based on ASTM D1238. (Unit ·· g / 10 min) (8) rz〇d impact test Measured under the notch with a thickness of 1/8 inch, based on A S M M D 2 56. The test piece was formed by an injection molding machine at a cylinder temperature of 240 ° C and a mold temperature of 60 ° C. (Unit: kg f · cm / cm) The results are shown in Table 1. As shown in Table 1, Example 1 is a flame retardant polycarbonate resin composition obtained by adding an organic phosphorus compound to make it flame retardant. At a low melting resin temperature and low specific energy, no filtration occurs. When the sieve is blocked or the extruded monofilament is broken, a flame-retardant polycarbonate resin composition can be continuously and stably produced. In addition, the obtained resin composition also has excellent flame retardancy, hue, and mechanical properties. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) — Ί J. Line (Please read the precautions on the back before filling out this page) -64-1224611 Employee Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs Printed A7 B7 V. Description of the invention (62) Comparative Examples 1 and 2 Comparative Example 1 is based on Example 1 except that the supply of the fluoropolymer aqueous dispersion is changed to the supply port 5 'shown in Figure 2. Do the same. Further, Comparative Example 2 was manufactured in the same manner as in Example 1 except that the supply port of the flame retardant was changed to the supply port 5 '. Also, in Comparative Example 1, an opening is provided on the cylinder section at the position 5 'in FIG. 2 for the fluoropolymer aqueous dispersion to be directly supplied from the opening. Further, in Comparative Example 2, a flame-injection injection nozzle 5'a is provided at a position 5 'in FIG. 2, and the flame-retardant is supplied through this nozzle. The position of 5 ′ in FIG. 2 is the downstream position of the main kneading section Π in the extrusion direction. The fact that there is no unmelted substance at the position of 5 ′ can be observed visually from the opening of the above ( That is, the supply port 5 'is directly connected to the section (c).) 0 The operating results of Comparative Examples 1 and 2 will be evaluated in the same manner as in Example 1 with respect to the physical properties of the obtained resin composition. The results are shown in Table 1. In Comparative Example 1, the molten resin and specific energy were larger than those in Example 1. In Comparative Example 1, the clogging of the filter sieve due to the fluoropolymer agglomerates occurred within a short period of time. In addition, the extruded monofilaments frequently broke during operation, which deteriorated the productivity. In addition, the hue (Υ · I) of the composition obtained in Comparative Example 1 was worse than that of Example 1, and the flame retardancy and Izod impact strength were also poor. Comparative Example 2 is an example in which the resin temperature exceeds the range of the present invention, and its specific energy is also higher than that in Example 1. As a result, there was no obstruction of the filter sieve. The size of the paper was applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). --------------- Xu ------- (Please (Please read the notes on the back before filling this page) -65- 1224611 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ___B7 V. Description of the Invention (63) However, the extruded monofilaments often break. When the obtained resin composition was compared with Example 1, its color tone, flame retardancy, or impact resistance were also not good, and MFR also showed a higher number than that of Example 1, so it also showed the resin caused by kneading. Deterioration situation. Comparative Example 3 Using the same raw material components as in Example 1, a resin component, an additive mixture, and an aqueous dispersion of a fluoropolymer (D is · PTF Ε) were mixed in advance with a Dempro mixer for 10 minutes, and the mixture was continuously continued. Supply port 1 (a,) was supplied at a speed of 700 kg / hr. Among them, the composition of the blend is the same as that of Example 1. pc-1: ABS— 1: MBS — 1: additive mixture: Di s.PEFE = 8 0 ·· 1 7: 3: 0 · 1: 0 5 (weight ratio). The organic phosphorus compound is also continuously supplied to the supply port 5 (b ') at a rate of 1000 kg / hr. Otherwise, a flame-retardant polycarbonate resin composition was obtained in the same manner as in Example 1. The operating results of Comparative Example 3 were evaluated in the same manner as in Example 1 for the physical properties of the obtained resin composition. The results are shown in Table 1. Comparative Example 3 In the operation, the extruded monofilament repeatedly broke, and it was impossible to continuously and continuously produce pellets. In addition, the result of obstruction of the filter sieve after one hour of operation was observed, and the situation of obstruction was observed. In addition, the obtained resin composition is not sufficient to prevent dripping of combustible materials, and has extremely poor flame retardancy. I Ί J ^. Line (please read the precautions on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) -66- 1224611 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (65) Example 2 The screw revolution number is set to 400 rpm, and the production speed 5 of the resin composition is affected by 600 kg / hr (where each raw material component is supplied to the press) The speed ratio is the same as in Example 1), and a flame retardant polycarbonate resin composition was produced under the same conditions as in Example 1. The operation results of Example 2 were evaluated in the same manner as in Example 1 for the physical properties of the obtained resin composition. The results are shown in Table 2. Example 3 The number of screw revolutions was set to 7000 rpm, and the production speed of the resin composition was set to other than 1,000 kg / hr. The flame retardant polycarbonate resin composition was produced under the same conditions as in Example 1 Thing. The operation results of Example 3 were evaluated in the same manner as in Example 1 for the physical properties of the obtained resin composition. The results are shown in Table 2. Comparative Example 4 A flame-retardant polycarbonate resin composition was produced under the same conditions as in Example 2 except that the supply of the organophosphorus compound was supplied from the supply port 5 'in FIG. 2. The operating results of Comparative Example 4 were evaluated in the same manner as in Example 1 for the physical properties of the obtained resin composition. The results are shown in Table 2. Comparative Example 4 has the same number of screw revolutions and resin production speed as in Example 2, but it has a higher molten resin temperature and higher specific energy. For the operation of Comparative Example 4, the Chinese standard (CNS) A4 specification (21〇 > < 297 mm) was applied to the paper size for several minutes after the start of production. I ΊI4r. Line (Please read the back first Please note this page, please fill in this page again) -68- 1224611 A7 _ B7 V. Description of the Invention (66) The machine is overloaded and the production is stopped, which cannot be performed in the same way as in Example 2 _. The flame retardancy, impact resistance, and color tone of the obtained resin composition were also inferior when compared with Example 2. Example 4 A flame-resistant polycarbonate resin composition was produced under the same conditions as in Example 2 except that the number of screw revolutions was set to 200 r p m and the production rate of the resin composition was set to 400 k g / h r. The operating results of Example 4 were evaluated in the same manner as in Example 1 for the physical properties of the obtained resin composition. The results are shown in Table 2. I. I--I ί 1-111 Ξι ai ^ f 1 ^ 1 · ϋι (Please read the precautions on the back before filling out this page) Printed by the Intellectual Property Bureau Staff Consumer Cooperatives of the Ministry of Economic Affairs This paper applies to Chinese countries Standard (CNS) A4 specification (210X297 mm) -69- 1224611 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (68) Example 5 Using the extruder shown in Figure 2, Resin (PC-1) 3 a at 5 60 kg / hr, granular acrylonitrile-styrene copolymer (SAN) 3 b at 7 Okg / hr, powdered acrylonitrile-butadiene-styrene resin (ABS — 2) Mixture with MB S-1 at a mixing ratio (weight ratio) of 7 0/3 0 3 c at 70 kg / hr, mixture of additive 1 and additive _ 2 3 d (additive — 1: additive 2 = 10: 1) A flame retardant polycarbonate resin composition was produced under the same conditions as in Example 1 except that the supply port 1 (a ') was continuously supplied at a rate of 0.7 kg / hr. The operation results of Example 5 were evaluated in the same manner as in Example 1 for the physical properties of the obtained resin composition. The results are shown in Table 3. Example 6 A flame retardant polycarbonate resin was produced under the same conditions as in Example 1 except that the flame retardant was changed to an organic phosphorus compound (phosphate ester 2) having an acid value of 0.1 mg / K H / g.组合 物。 Composition. The operating results of Example 6 were evaluated in the same manner as in Example 1 for the physical properties of the obtained resin composition. The results are shown in Table 3. In Example 6, it has a particularly excellent composition hue and I ζ 0 d impact strength. Comparative Example 5 Except that the number of screw revolutions was set to 900 rpm, the Chinese team's (CNS) A4 specification (210 > < 297 Gongchu 1) was applied according to the paper size. -------- ir --- ---- (Please read the precautions on the back before filling this page) -71-1224611 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of Invention (69) Example 5 Production of flame retardant under the same conditions The operation results of Comparative Example 5 of the polycarbonate resin composition were evaluated in the same manner as in Example 1 for the physical properties of the obtained resin composition, and the results are shown in Table 3. The molten resin temperature of Comparative Example 5 The specific energy is outside the scope of the present invention, and the resin composition obtained in Comparative Example 5 has poor flame retardancy, hue, and izod impact strength. Comparative Example 6 Except for the fourth and fifth cylinder sections B 4 and Except that the three forward kneading members 11 in B 5 were changed to three neutral kneaded dry pieces, the pellets of the flame retardant polycarbonate resin composition were produced under the same conditions as in Example 5. Operation results of Comparative Example 6 The physical properties of the obtained resin composition are the same as in Example 1. The results are shown in Table 3. The molten resin temperature of Comparative Example 6 is outside the range of the present invention. When the resin composition obtained in Comparative Example 6 is compared with Example 5, its flame retardancy, hue and Izod The impact strength is poor. Comparative Example 7 Except changing the forward kneading member 11 in the third cylinder section B 3 to a forward blade member, three forward directions in the fourth and fifth cylinder sections B 4 and B 5 Kneading member 1 1, 2 neutral kneading members 1 4, 1 reverse kneading member 1 2, and 1 reverse scraper member 15 changed to 3 forward scraper screw members and 1 neutral kneading member, and The paper dimensions of the 7th and 8th tube sections are applicable to the Chinese National Standard (CNS) A4 specifications (210X297 mm) —-I-72- (Please read the precautions on the back before filling this page) 1224611 A7 B7 5 、 Explanation of the invention (70) One forward kneading member 11 and one reverse kneading member 12 in B 7, B 8 are replaced by one forward scraper screw member, and the others are produced under the same conditions as in Example 5. Particles of a flame-retardant polycarbonate resin composition. The results of the operation of Comparative Example 7 and the obtained resin composition. The properties are evaluated according to the method of Example 1 and the results are shown in Table 3. The specific energy of Comparative Example 7 is beyond the scope of the present invention. The resin composition obtained in Comparative Example 7 has flame retardancy and color tone. Both Izod and Izod have poor impact strength. In addition, due to poor melt-kneading, monofilament has a lot of breakage, and stable granulation production is not possible. Comparative Example 8 Except the aqueous dispersion of fluoropolymer (D is · PTFE) ) The temperature was set at a temperature other than 35 ° C, and the pellets of the flame-retardant polycarbonate resin composition were prepared under the same conditions as in Example 5. Comparative Example 8 During operation, agglomerates of PTFE are generated inside the transport pump of the fluoropolymer aqueous dispersion and in the liquid delivery pipeline, resulting in the continuous and stable supply of the fluoropolymer aqueous dispersion ° — Ί J Order. Line ^^ (Please read the notes on the back before filling out this page) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Consumer Cooperatives This paper is printed in accordance with Chinese National Standard (CNS) A4 (210X297 mm) 1224611 Intellectual Property of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Bureau A7 B7 V. Description of the Invention (72) Example 7 Using the extruder shown in Figure 2, the polycarbonate resin (pc-1) 3a was 56kg / hr, granular ABS — 1 Mixture with SAN 8 8/17 (weight ratio) 3 b at 120 kg / hr, powdered methacrylate-butadiene monostyrene copolymer (MB S-2) 3 c at 20 kg / hr 'Additive-1 and Additive-2 mixture for 3 d (Additive 1: Additive 2 = 1 〇: 1) Continuously supply the supply port 1 (a,) at a rate of 0.7 kg / hr, all others A flame-retardant polycarbonate resin group was produced under the same conditions as in Example 1. Particles. The molten resin temperature of the die head and the flame retardancy of the resin composition were evaluated in the same manner as in Example 1. In addition, the residence time of the resin in the extruder, a notched 1/8 "Izod impact strength change at 80 ° C, 9 5 R Η% environment, and 80 ° C, 9 5 R Η% environment The hue change is evaluated according to the following methods: (1) Retention time of the resin in the extruder After the supply of each raw material component in the extruder is stabilized, 2 to 3 resin resin supply ports 1 (a ') will be used. The colored matrix particles with black color are thrown into it, and the time from the drop to the appearance of the colored molten resin on the die part is measured with a horse watch. (2) 8 0 ° C, 9 5 R Η% Environment The attached notch 1/8 "Izod impact strength change uses a short 1 / 8-inch thickness test sheet. The paper size is set at the drum temperature. This paper applies the Chinese National Standard (CNS) A4 specification (210X297 mm): j Order. Thread ^^ (Please read the precautions on the back before filling in this page) -75 1224611 Α7 Β7 V. Description of the invention (73) 2 4 0 ° c, mold temperature setting 60 ° C injection molding machine for molding. After exposing the test booklet to a high temperature and high humidity environment (80 t, (please read the precautions on the back before filling out this page) 9 5 R Η%), use a color computer "Model S Μ 5 color difference meter" to pair the composition The yellow-indicated (标示 I) of a substance is measured over time. The results are shown in Table 4. As shown in Table 4, when the resin composition prepared in Example 7 was exposed to a high temperature and high humidity environment, the change with time of its impact strength was extremely slow, and ΥI 値 also increased only slightly, indicating that The change in color tone is also very small. Example 8 A resin composition was produced under the same conditions as in Example 7 except that the organic phosphorus compound was changed to phosphate-1. The operation results of Example 8 were evaluated in the same manner as in Example 7 for the physical properties of the obtained resin composition. The results are shown in Table 4. Example 9 Printed by the Intellectual Property of the Ministry of Economic Affairs and the Consumer Cooperative, except that the organic phosphorus compound was changed to phosphate ester-3, and the resin composition was produced under the same conditions as in Example 7. The operating results of Example 9 were evaluated in the same manner as in Example 7 for the physical properties of the obtained resin composition. The results are shown in Table 4. Example 10 Using an extruder shown in FIG. 2, a polycarbonate resin (PC-2) 3 3 was formed in a size of 14.0 1 忌 /] 11 ′, granular 6: 6 8-1 and 8 6 1 1 This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) -76- 1224611 A7 B7 V. Description of the invention (74) 8 3/1 7 (weight ratio) Mixture 313 to 3〇1 ^ 2/111 ' , Powdered methacrylate-butadiene-styrene copolymer (M BS-2) 3 c at 5 kg / hr, mixture of additive 1 and additive 2 3 d (additive 1: additive 1 2 = 1 0: 1) Continuously supply the supply port 1 (a ') at a speed of 0.17 kg / hr, and the supply speed of Di s. PTFE is 25 kg / hr. In the same manner as in Example 7, pellets of a flame-resistant polycarbonate resin composition were prepared under the condition that the screw rotation number was 350 rpm. The operating results of Example 10 were evaluated in the same manner as in the physical properties of the obtained resin composition (see Example 7). The results are shown in Table 4. (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
1224611 A7 _____ B7 五、發明説明(76 ) 【產業上之利用性】 依本發明之方法製造難燃性聚碳酸酯樹脂組成物時, 可降低擠壓機負荷,防止熔融樹脂過度發熱,且除可以高 速度進行生產以外,亦可防止因氟聚合物爲起因所造成之 去除異物用過濾篩之阻塞,或造成擠壓之單絲產生斷裂等 生產缺陷之問題,而可長期安定地連續進行生產。又,依 本發明方法,在提高該組成物中氟聚合物之分散性下,可 製得兼具優良之難燃性與機械性物性,與具有優良外觀與 色調之難燃性聚碳酸酯樹脂組成物,故極有利於工業上生 產0 —— — — ———#! (請先閱讀背面之注意事項再填寫本頁) 訂 線- 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -79-1224611 A7 _____ B7 V. Description of the invention (76) [Industrial applicability] When the flame retardant polycarbonate resin composition is manufactured according to the method of the present invention, the load of the extruder can be reduced to prevent excessive heat generation of the molten resin, and In addition to high-speed production, it can also prevent production defects such as clogging of filter screens for removing foreign objects caused by fluoropolymers, or breakage of extruded monofilaments, and can continuously and stably produce for a long time. . In addition, according to the method of the present invention, a flame retardant polycarbonate resin having excellent flame retardance and mechanical properties, and a flame retardant polycarbonate resin having excellent appearance and color tone can be obtained by improving the dispersibility of the fluoropolymer in the composition. Composition, so it is very conducive to industrial production 0 —— — — ——— #! (Please read the precautions on the back before filling out this page) Alignment-Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs China National Standard (CNS) A4 Specification (210X297 mm) -79-
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| Application Number | Priority Date | Filing Date | Title |
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| JP2000185700A JP2002003612A (en) | 2000-06-21 | 2000-06-21 | Method for producing polycarbonate-based flame-retardant resin composition |
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| TWI224611B true TWI224611B (en) | 2004-12-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| TW090115119A TWI224611B (en) | 2000-06-21 | 2001-06-21 | Method for producing a flame retardant polycarbonate resin composition |
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| JP (1) | JP2002003612A (en) |
| TW (1) | TWI224611B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5084078B2 (en) * | 2001-09-03 | 2012-11-28 | 旭化成ケミカルズ株式会社 | Method for producing flame retardant polycarbonate resin composition |
| JP5118092B2 (en) * | 2009-03-30 | 2013-01-16 | ダイセルポリマー株式会社 | Flame retardant transparent polycarbonate resin composition |
| JP5564269B2 (en) * | 2010-01-08 | 2014-07-30 | 三菱エンジニアリングプラスチックス株式会社 | Manufacturing method of raw material pellets for molding |
| JP2011168633A (en) * | 2010-02-16 | 2011-09-01 | Mitsubishi Engineering Plastics Corp | Method for producing polycarbonate resin composition and molded product obtained therefrom |
| JP6710613B2 (en) * | 2016-09-21 | 2020-06-17 | 三菱エンジニアリングプラスチックス株式会社 | Method for producing polycarbonate resin composition |
| CN108044904A (en) * | 2017-10-25 | 2018-05-18 | 苏州三鑫时代新材料股份有限公司 | A kind of preparation method of three-in-one light diffusing sheet |
| CN115768613A (en) * | 2020-06-30 | 2023-03-07 | 三菱工程塑料株式会社 | Production method of flame-retardant polycarbonate resin composition pellets |
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2000
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