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TWI222931B - Method for bonding fabric and thermoplastic polymer resin - Google Patents

Method for bonding fabric and thermoplastic polymer resin Download PDF

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Publication number
TWI222931B
TWI222931B TW90104443A TW90104443A TWI222931B TW I222931 B TWI222931 B TW I222931B TW 90104443 A TW90104443 A TW 90104443A TW 90104443 A TW90104443 A TW 90104443A TW I222931 B TWI222931 B TW I222931B
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fabric
scope
patent application
thermoplastic polymer
item
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TW90104443A
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Chinese (zh)
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Shi-Yi Tsai
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Shi-Yi Tsai
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Abstract

This invention relates to a method for bonding fabric and thermoplastic polymer resin, which bonds a fabric to a thermoplastic polymer resin with an adhesive to produce a composite plastic leather, such that the process for producing a thermoplastic polymer resin film and that for bonding a fabric may be systemized through the production process provided in this invention. Not only is this invention able to achieve the effects of simplifying the production process, providing flexibility in product standards, conserving energy, and reduce cost, but also to produce a product of high performances featured with lightweight, cold-resistant, poison-free, pollution-free, high-temperature-resistant and hydrolyzing-resistant characteristics at the same time.

Description

1222931 五、發明說明(1) 本發明係有關於一種織物與熱可塑性聚合樹脂貼合 方法,係以熱可塑性聚合樹脂加熱以壓出機壓出透過T 模,使其成熱融狀之薄膜淋膜在有接著劑之織物上,經 花冷卻以得密合之複合塑膠皮。 請參照第1圖,係習知生產熱可塑性聚合樹脂之複 塑膠皮之流程;如圖所示,其係先將熱可塑性聚合樹脂 壓出機壓出後再經T型模製造薄膜,亦可在市面上直接 購熱可塑性聚合樹脂薄膜;首先將織物1先行預熱2 , 後再進行上膠3將織物塗佈上接著劑然後進行乾燥,一 使用黏膠當作接著劑,並使用貼合機將其再加熱以熱貼 式將前述製程中熱可塑性樹脂膠膜4貼合5在織物上, 壓花6後之塑膠皮經過一乾燥機予以乾燥7,而後經冷 8即得一複合塑膠皮9。 上述之生產方式,其生產流程過於繁雜,而且其生 製程重複加熱冷卻與捲取捲出之作業方式,非常消耗能 ;且其貼合作業前,需先生產或購置膠膜,因兩製程是 開的所以必須先行庫存,但卻會使其生產成本增加,而 其生產作業流程非一貫化,影響原材料利用率及品質易 生差異。 因此,如何針對上述問題而提出一種新穎之織物與 可塑性聚合樹脂貼合之方法,不僅可縮短流程節約能源 以降低生產成本與投資規模,又可一貫性生產作業,可 保優良品質;長久以來一直是使用者殷切盼望及本發明 念茲在茲者,而本發明人基於多年從事於熱可塑性聚合 之 型 壓 合 以 採 缺 般 方 經 卻 產 源 分 且 產 埶 確 人 樹 1222931 五、發明說明(2)1222931 V. Description of the invention (1) The present invention relates to a method for bonding a fabric to a thermoplastic polymer resin, which is heated with a thermoplastic polymer resin and extruded through a T-die to form a hot-melt film. The film is on the fabric with the adhesive, and it is cooled by flowers to obtain a close compound plastic skin. Please refer to Figure 1, which is the conventional process for producing plastic skins of thermoplastic polymer resin; as shown in the figure, it is first extruded from a thermoplastic polymer resin extruder, and then produced by a T-die. Directly purchase thermoplastic polymer resin films on the market; first pre-heat the fabric 1 and then apply glue 3 to coat the fabric with an adhesive and then dry. One uses adhesive as the adhesive and uses lamination. The machine reheats it and applies the thermoplastic resin film 4 in the above process to the fabric in a hot paste type. The embossed plastic skin is dried by a dryer 7 and then cooled 8 to obtain a composite plastic. Leather 9. The above production methods have too complicated production processes, and the repeated heating and cooling and winding and unwinding operations of the production process are very energy-consuming; and they need to produce or purchase plastic films before cooperating with the industry, because the two processes are Therefore, it is necessary to carry out inventory in advance, but it will increase its production cost, and its production operation process will not be consistent, which will affect the raw material utilization rate and quality, and it is easy to produce differences. Therefore, how to propose a novel method of laminating fabrics and plasticized polymer resins for the above problems can not only shorten the process and save energy to reduce production costs and investment scale, but also consistent production operations can maintain excellent quality; it has been for a long time It is the user ’s earnest hope that the present invention is here, and the inventor is based on years of experience in the type of compression molding of the thermoplastic polymerization, but the source is the same as the source, and the true tree 1229331 V. Description of the invention (2)

脂相關產品之研究 之意念,窮其個人 討,終於研究出_ 改良,可解決上述 、開發、及銷售實務 之專業知識,經多方 種織物與熱可塑性聚 之問題。爰是 經驗,乃思及改良 研究設計、專題探 合樹脂貼合之方法 本發明之主要目的,在於提供一 合樹脂貼合之方法,使其冷卻及加轨作=塑性聚 生產流程,以節約能源、降低生產成本J投;K遂縮短 本發日月之次要目的’在於提供一種織物與熱可塑性聚 =$脂貼合之方法,由於一貫性生產作業,可確保優良之 本發明之又一目的,在於提供一種織物與熱可塑性聚 合樹脂貼合之方法,由於膠膜與此製程一貫化,不會造成 庫存,故相對可降低生產成本。 ^ 茲為使貴審查委員對本發明之結構特徵及所達成之 功效有更進一步之除解與認識,謹佐以較佳之實施例圖及 配合詳細之說明,說明如後: 首先’請參閱第2圖’本發明之一較佳實施例製造流 私圖,如圖所不’係先將織物進料1 〇予以預熱2 〇,而織物 可為棉、麻、嫘縈、尼龍、聚酯及壓克力等織布或其他混 纺布之任何一種織布都可以使用,其結構可以為平織、針 織、提花及不織布等皆可,先以40〜70°C預熱或進行電擊 ’再以刀表或輪糊方式將接著劑上膠3 0在預先加熱的織物 上,其接著劑為人造橡膠黏膠(Synthetic Rubber Adhesi ve),其成分為人造橡膠(Synthetic Rubber) 15〜35%、壓The research concept of lipid-related products was discussed by individuals, and finally _ improvement was developed to solve the above-mentioned professional knowledge of development, and sales practices, and the problem of agglomeration of various fabrics and thermoplastics.爰 is experience, thinking and improving research and design, special methods of resin bonding method The main purpose of the present invention is to provide a method of resin bonding, cooling and adding rails = plastic polymer production process to save Energy, reduce production costs, J investment; K then shortened the date and time of the secondary purpose 'is to provide a method of fabric and thermoplastic poly = fat bonding method, due to consistent production operations, can ensure the quality of the present invention is another One purpose is to provide a method for laminating a fabric with a thermoplastic polymer resin. Since the adhesive film is consistent with this process and does not cause inventory, it can relatively reduce production costs. ^ In order for your reviewers to further understand and understand the structural features and achieved effects of the present invention, I would like to refer to the preferred embodiment diagrams and detailed explanations as follows: First, 'Please refer to Section 2 Fig. 'A preferred embodiment of the present invention is a manufacturing flow chart, as shown in the figure'. First, the fabric is fed with 10 to preheat 20, and the fabric can be cotton, linen, rayon, nylon, polyester and Any kind of woven fabric such as acrylic or other blended fabrics can be used. Its structure can be plain weaving, knitted, jacquard and non-woven fabrics, etc., first preheat at 40 ~ 70 ° C or perform electric shock, and then use a knife. The adhesive is glued on a pre-heated fabric in a table or wheel paste method. Its adhesive is synthetic rubber adhesive (Synthetic Rubber Adhesi ve), and its composition is synthetic rubber (Synthetic Rubber) 15 ~ 35%.

1222931 五、發明說明(3) 克力單體(Acrylic Monomer) 10〜20%、增黏劑(Tackify 865111)5〜10%及溶劑曱苯(8〇1¥6111;-1'〇1116116)30〜50%等。 再將熱可塑性聚酯樹脂4 0在操作溫度為1 〇 〇〜2 5 0°C, 經單軸、裝軸或多軸壓出機擠壓出5 0熱融的膠膜,將其淋 膜6 0在糊有接著劑的織物上,其熱可塑性聚合樹脂可為聚 苯烯樹脂(PE; Polyethylene)、聚丙烯樹脂(pp; p〇lypr opylene)、乙烯-醋酸乙烯酯聚合物(EVA; Ethylene Viny 1 Acetate Copolymer)、聚苯乙烯系樹脂(ps; p〇iyest er Series)及聚烯烴系樹脂(P〇ly〇iefine)等其中之一 種樹脂都可以使用,而在熱可塑性聚合樹脂中可添加滑劑 、著色劑、改質劑、填充劑及發泡劑等。 而在壓出機擠壓後經T型模成熱融狀之單層、雙層或 多層薄膜,以淋糊在糊有接著劑之織物上,因接著作業在 薄·膜熱融‘狀態下反應,可提升接著強度,貼合強度達到^ 5公斤/3公分。 再經一貼合機之壓花7 0及冷卻8 0滾輪將該織物與熱可 塑性聚合樹脂壓製後自然密合,其係利用接著劑與織&及 熱可塑性聚合樹脂間具有良好之相容性,接著劑與樹g旨及 織物之間產生高黏著性,經滾輪使其緊密貼合在一起^成 ,複合塑膠皮9 0,其冷卻時操作溫度為5〜2 0°C。 夕 最後,請參閱第3圖,本發明之一較佳實施例產品示 意圖;如圖所示,製作完成後之複合塑膠皮,其結構^ ^ 而下為熱可塑性聚酯樹脂9 6、接著劑6 4及織物9 2。 本發明因熱可塑性聚酯樹脂薄膜於製程已一貫化,所1222931 V. Description of the invention (3) Acrylic Monomer 10 ~ 20%, Tackify 865111, 5 ~ 10%, and solvent toluene (8〇1 ¥ 6111; -1′〇1116116) 30 ~ 50% etc. Then, the thermoplastic polyester resin 40 is extruded through a uniaxial, loaded or multi-axis extruder to extrude 50 hot-melt adhesive film at an operating temperature of 100 to 250 ° C. 60 on the fabric with adhesive, the thermoplastic polymer resin can be polystyrene resin (PE; Polyethylene), polypropylene resin (pp; p〇lypr opylene), ethylene-vinyl acetate polymer (EVA; Ethylene Viny 1 Acetate Copolymer), polystyrene resin (ps; poiyest er series), and polyolefin resins (polyofine) can be used, and thermoplastic resins can be used Add lubricants, colorants, modifiers, fillers and foaming agents. After the extruder is extruded, the single-layer, double-layer or multi-layer film is hot-melted through the T-die, and is dipped on the fabric with the adhesive, because the connection industry is in a thin and hot-melt state The reaction can increase the bonding strength, and the bonding strength can reach ^ 5 kg / 3 cm. The fabric is then pressed tightly with the thermoplastic polymer resin by embossing 70 and cooling 80 rollers of a laminating machine, which uses the adhesive to have good compatibility with the woven & thermoplastic polymer resin. It has a high adhesion between the adhesive and the tree and the fabric. It is closely adhered to each other by a roller. The composite plastic skin is 90, and its operating temperature is 5-20 ° C when it is cooled. Finally, please refer to FIG. 3, which is a schematic diagram of a product according to a preferred embodiment of the present invention. As shown in the figure, the structure of the composite plastic skin after the production is completed ^ ^ The thermoplastic polyester resin 96, the adhesive 6 4 and fabric 9 2. Since the thermoplastic polyester resin film has been uniformized in the manufacturing process, the present invention

1222931 五、發明說明(4) 以生產過程簡 以降低生產成 可確保產品之 無毒及無公害 產手提袋、背 等產品。 綜上所述 樹脂貼合之方 出經T型模, 上,經壓花冷 具有新穎性、 法所規定之專 ,祈 鈞局早 惟以上所 非用來限定本 ,舉凡依本發 精神所為之均 利範圍内。 圖號簡單說明 1 織物進料 2 預熱 3 上膠 4 樹脂膠膜 單,可以產品特性規格機動化,並節約能源 本及投資規模,而且由於一貫化生產作業, 優良品質,且本發明之產品為質輕、耐寒、 之環保產品,且可抗高溫耐水解,可用於生 袋、化妝袋、書包、旅行箱、帳棚及遮陽棚 ,本 法, 使其 卻以 進步 利申 曰賜 述者 發明 明申 等變 發明 係以 成熱 得密 性及 請要 准專 ,僅 實施 請專 化與 係有 熱可 融狀 合之 可供 件無 利, 為本 之範 利範 修飾 關於 塑性 之薄 複合 產業 疑, 至感 發明 圍, 圍所 ,均 一種織物與熱可 聚合樹脂力Π熱以 膜淋膜在有接著劑之織物 塑膠皮;故本發明實為一 利用者,應符合 爰依法提出發明 為禱。 塑性聚合 壓出機壓 我國專利 專利申請 之一較佳實施例而已,並 述之形狀、構造 應包括於本發明 、特徵及 之申請專1222931 V. Description of the invention (4) The production process is simplified to reduce the production cost. To ensure that the product is non-toxic and pollution-free. In summary, the T-shaped mold for resin bonding is used to produce warp embossing. The warp-embossed cold has novelty and speciality as required by law. Qijun Bureau has already used the above to limit the cost. Within the average profit. Brief description of the drawing number 1 fabric feed 2 preheating 3 gluing 4 resin film sheet, which can be motorized with product characteristics and specifications, save energy and investment scale, and because of consistent production operations, excellent quality, and the product of the present invention It is light, cold-resistant, environmentally friendly product, and resistant to high temperature and hydrolysis. It can be used in raw bags, cosmetic bags, school bags, suitcases, tents and awnings. The inventions such as Mingshen and other inventions are based on the density of heat and require quasi-specialization. It is not profitable to implement specialization only and supply parts that are heat-meltable. It is based on Fan Lifan to modify the thin composite of plasticity. Industry doubt, the sense of invention, the enclosure, the same type of fabric and thermal polymerizable resin, the film is coated with adhesive on the fabric plastic skin with adhesive; therefore, the invention is a user, should comply with the law proposed invention For prayer. Plastic polymerization Extruder press China's patent application is one of the preferred embodiments, and the shape and structure described should be included in the present invention, features and applications.

第7頁 1222931 五、發明說明(5) 5 貼合 6 壓花 7 乾燥 8 冷卻 9 複合塑膠皮 10 織物進料 20 預熱 30 上膠 4 0 樹脂 50壓出 6 0 淋膜 70 壓花 80 冷卻 90 複合塑膠皮 92 織物 94 接著劑 9 6 熱可塑性聚酯樹脂Page 7 1229331 V. Description of the invention (5) 5 Lamination 6 Embossing 7 Drying 8 Cooling 9 Composite plastic skin 10 Fabric feeding 20 Preheating 30 Sizing 4 0 Resin 50 extruding 6 0 Laminating 70 Embossing 80 Cooling 90 Composite plastic leather 92 Fabric 94 Adhesive 9 6 Thermoplastic polyester resin

第8頁 1222931 圖式簡單說明 第1圖:係習知生產熱可塑性聚合樹脂之複合塑膠皮之流 程; 第2圖:本發明之一較佳實施例製造流程圖;及 第3圖:本發明之一較佳實施例產品示意圖。Page 81222931 Brief description of the diagram. Figure 1: It is a conventional process for producing a thermoplastic plastic resin composite plastic skin. Figure 2: A manufacturing flow chart of a preferred embodiment of the present invention; and Figure 3: the present invention A schematic diagram of a preferred embodiment product.

第9頁Page 9

Claims (1)

1222931 _案號90104443 年f 月曰 修正_ 六、申請專利範圍 1 · 一種織物與熱可塑性聚合樹脂貼合之方法,其主要步 驟係包括有: 將織物先行預熱,再將一包含人造橡膠、壓克力單 體、增黏劑、溶劑的人造橡膠黏膠之接著劑以人造 橡膠含量1 5〜3 5% 、壓克力單體含量1 0〜2 0% 、增黏 劑含量5〜1 0% 、溶劑含量3 0〜5 0%之比例混合攪:拌 均勻後將其塗佈於織物上;熱可塑性聚合樹脂於加 熱後經一壓出機壓出一熱融之膠膜,並將其膠膜淋 在接著劑之另一面上;及 再經一貼合機之冷卻壓花滾輪,將熱可塑性聚合樹脂 與該織物透過接著劑予以密合,使其緊密貼合在一 起以形成一複合塑膠皮。 2 ·如申請專利範圍第1項所述之貼合方法,其中該織物 可為棉、麻、嫘縈、尼龍、聚酯、聚丙烯、壓克力及 混紡布之其中之一所製成者。 3 ·如申請專利範圍第2項所述之貼合方法,其中該織物 之結構係可為平織、針織、提花及不織布之其中之一 所製程者。 4 ·如申請專利範圍第1項所述之貼合方法,其中該熱可 塑性聚合樹脂係可選擇為聚乙稀樹脂、聚丙稀樹脂、 乙烯一醋酸乙烯酯聚合物、聚苯乙烯系樹脂及聚烯烴 系樹脂之其中之一者。 5 ·如申請專利範圍第1項所述之貼合方法,其中熱可塑 性聚合樹脂之熱融狀態,其操作溫度為1 0 0〜2 5 0°C。1222931 _ Case No. 90104443 Amendment f. Application Scope 1. A method for laminating a fabric with a thermoplastic polymer resin. The main steps include: preheating the fabric first, and then adding a synthetic rubber, Adhesives for acrylic monomers, tackifiers, and solvents for artificial rubber adhesives with an elastomer content of 15 to 35%, an acrylic monomer content of 10 to 20%, and a tackifier content of 5 to 1. 0%, solvent content 30 ~ 50%, mix and stir: mix well and coat it on the fabric; after heating, the thermoplastic polymer resin is extruded into a hot melt film through an extruder, and The adhesive film is deposited on the other side of the adhesive; and the cooling embossing roller of an applicator is used to closely adhere the thermoplastic polymer resin and the fabric through the adhesive to make them closely adhere together to form a Composite plastic leather. 2 · The bonding method described in item 1 of the scope of the patent application, wherein the fabric can be made of one of cotton, linen, rayon, nylon, polyester, polypropylene, acrylic and blended fabrics . 3. The bonding method as described in item 2 of the scope of patent application, wherein the structure of the fabric can be one of plain weaving, knitting, jacquard and non-woven fabrics. 4 · The bonding method as described in item 1 of the scope of the patent application, wherein the thermoplastic polymer resin is selected from polyethylene resin, polypropylene resin, ethylene-vinyl acetate polymer, polystyrene resin, and polymer One of olefin-based resins. 5. The bonding method according to item 1 of the scope of patent application, wherein the operating temperature of the thermoplastic polymer resin in the hot-melt state is 100 to 250 ° C. 1222931 _案號 90104443 %年?月卟曰 修正_ 六、申請專利範圍 6 ·如申請專利範圍第1項所述之貼合方法,其中織物可 先行選擇加熱及電擊之其中之一進行者。 7 ·如申請專利範圍第6項所述之貼合方法,其中該加熱 之操作溫度為4 0〜7 0°C。 8 ·如申請專利範圍第1項所述之貼合方法,其中熱可塑 性聚合樹脂之膠膜狀態,係為薄膜狀以增加其接著強 度。 9 ·如申請專利範圍第1項所述之貼合方法,其中熱可塑 性聚合樹脂可選擇添加滑劑、著色劑、改質劑、填充 劑、發泡劑及其組合式之其中之一者。 1 0 ·如申請專利範圍第1項所述之貼合方法,其中壓出機 係可選擇為單軸、雙軸或多軸壓出機T型模之其中之 一者。 1 1 ·如申請專利範圍第1 0項所述之貼合方法,其中熱可塑 性聚合樹脂經T型模後,可為熱融狀之至少一層之薄 膜淋膜在有接著劑之織物上。 1 2 ·如申請專利範圍第1項所述之貼合方法,其中該溶劑 可為甲苯。1222931 _ case number 90104443% years? Yue Pang said Amendment _ 6. Scope of patent application 6 · The bonding method described in item 1 of the scope of patent application, in which the fabric can be selected in advance by one of heating and electric shock. 7 · The laminating method as described in item 6 of the scope of patent application, wherein the heating operation temperature is 40 ~ 70 ° C. 8 · The bonding method according to item 1 of the scope of the patent application, wherein the film state of the thermoplastic polymer resin is a thin film to increase its adhesive strength. 9. The bonding method according to item 1 of the scope of patent application, wherein the thermoplastic polymer resin can be selected from the group consisting of a lubricant, a colorant, a modifier, a filler, a foaming agent, and a combination thereof. 10 · The laminating method as described in item 1 of the scope of patent application, wherein the extruder can be selected as one of single-axis, dual-axis or multi-axis extruder T-die. 1 1 · The laminating method as described in item 10 of the scope of the patent application, wherein the thermoplastic polymer resin can be a hot-melt thin film of at least one layer on the fabric with the adhesive after passing through the T-die. 1 2 · The bonding method according to item 1 of the scope of patent application, wherein the solvent may be toluene.
TW90104443A 2001-02-27 2001-02-27 Method for bonding fabric and thermoplastic polymer resin TWI222931B (en)

Priority Applications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI406767B (en) * 2008-12-26 2013-09-01

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI406767B (en) * 2008-12-26 2013-09-01

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