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TWI222390B - Polishing pad and its production method - Google Patents

Polishing pad and its production method Download PDF

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Publication number
TWI222390B
TWI222390B TW91123212A TW91123212A TWI222390B TW I222390 B TWI222390 B TW I222390B TW 91123212 A TW91123212 A TW 91123212A TW 91123212 A TW91123212 A TW 91123212A TW I222390 B TWI222390 B TW I222390B
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TW
Taiwan
Prior art keywords
polishing
polishing pad
layer
polyurethane
weight
Prior art date
Application number
TW91123212A
Other languages
Chinese (zh)
Inventor
Tetsuo Shimomura
Masahiko Nakamori
Takatoshi Yamada
Takashi Masui
Shigeru Komai
Original Assignee
Toyo Boseki
Toyo Tire & Rubber Co
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Publication date
Priority claimed from JP2001347410A external-priority patent/JP2003145414A/en
Priority claimed from JP2001351629A external-priority patent/JP2003145415A/en
Priority claimed from JP2001374223A external-priority patent/JP3325562B1/en
Application filed by Toyo Boseki, Toyo Tire & Rubber Co filed Critical Toyo Boseki
Application granted granted Critical
Publication of TWI222390B publication Critical patent/TWI222390B/en

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  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)

Abstract

A polishing pad whereby optical material for lenses, reflecting mirrors and the like, or a work material requiring a high degree of surface flatness, as in the polishing of glass substrates or aluminum substrates for silicone wafers and hard disks, or general metal polishing, can be flattened with stability and high polishing efficiency. Further, a polishing pad for semiconductor wafers is provided that is superior in flattening characteristic and free from scratches and that can be produced at low cost. A polishing pad is provided that is free from de-chucking error so that neither damages to wafers nor decrease in operating efficiency occurs. A polishing pad is provided that is satisfactory in flatness, in-plane uniformity, and polishing speed and that produces less change in polishing speed. A polishing pad is provided that can make planarity improvement and scratch reduction compatible.

Description

1222390 玖、發明說明 (發明說明應敘明:發明所屬之技術領域、先前技術、内容、實施方式及圖式簡單說明) L發明所屬之技術領域3 技術領域 本發明係有關於一種可對透鏡、反射鏡等光學材料或 5石夕晶圓、硬碟用玻璃基板、銘基板、及一般金屬研磨加工 等要求高度表面平坦性之材料穩定且高研磨效率地進行平 坦化加工之研磨墊。本發明之研磨墊亦可使用於平坦化程 序上,特別是將矽晶圓及其上形成有氧化物層、金屬層等 之裝置進而於層積及形成該等氧化物層或金屬層前進行平 10 坦化之程序。本發明並有關於前述研磨墊之製造方法。 I:先前技術3 技術背景 要求高度表面平坦性之材料,可舉一種用以製造半導 體積體電路(IC、LSI)且稱為矽晶圓之單結晶矽圓盤為代 15 表。於IC、LSI等製造程序中,為使電路形成上所用之各 種薄膜形成可靠之半導體接合,乃要求矽晶圓於用以層積 及形成氧化物層或金屬層之各程序中對表面進行高精密度 之加工而使其達到平坦之狀態。如此之研磨拋光程序中, 一般而言研磨墊係固設於稱為研磨平台(platen)之可旋轉之 20 支持圓盤上,而半導體晶圓等加工物則固設於研磨墊上。 再藉由雙方之運動使研磨平台與研磨墊間產生相對速度, 進而於研磨墊上連續供給含研磨粒之研磨液(slurry)以實行 研磨操作。 以CMP法進行加工面平坦化之化學機械研磨裝置( 8 1222390 玖、發明說明 CMP裝置)乃示於第1圖並在此說明。以CMP法使用之 CMP裝置係具有一用以支持研磨墊1之研磨轉盤2、及一 用以支持被研磨材(晶圓)3之承載台(研磨頭)4。研磨 轉盤2與承載台4係配置成使其等各自支持之研磨墊1與 5 被研磨材3相對向,且構成可以轉軸6、7為中心而旋轉之 狀態。被研磨材3係黏附於承載台4上,其並設有一用以 於研磨時將被研磨材3壓在研磨墊1上之加壓機構。研磨 劑之供給機構5係用以將鹼性溶液中有二氧化矽粒子等研 磨劑粒子分散其中之研磨液(slurry)供給於研磨轉盤2上之 10 研磨墊1上者。 如此一來,半導體晶圓於加工程序或裝置化之多層佈 線過程中,藉由所謂化學機械研磨法(Chemical Mechanical Polishing)進行鏡面研磨抑或層間絕緣膜或導 電膜之平坦化。此等研磨係以晶圓全面内研磨量之均一性 15 、凹凸高低差中凸部之選擇性研磨或凹凸部於研磨後之平 坦性等特性為要求。對於該等要求,如下列所舉構造之研 磨墊皆為以往開發、檢討所得並為公知者。 (1)於彈性聚胺甲酸酯層上層積研磨層之合成皮革層者( 美國專利第3、504、457號) 20 (2)於發泡聚胺甲酸酯層上黏合浸潰聚胺曱酸酯之不織布 者(日本專利公開公報特開平6—21028號) (3) —種研磨用墊,係設有研磨表面,並鄰近研磨表面設 有業經選擇厚度及剛性之剛性要素,且毗連剛性要素設有 一彈性要素以對剛性要素賦予實質上一樣之力,而剛性要 9 玖、發明說明 素及彈性要素對研磨表面賦予彈性f曲力致使研磨表面產 生可控制1曲,俾使其適合加1物表面全體形狀且維持 可對加工物表面局部形狀加以控制之剛性者(日本專利公 開公報特開平6—077185號) (4) 一種砂布(abrasive cl〇th),係具有楊氏模數^大之表 層A與揚氏模數以小之下層B ,且兩層a、B間設有一至 少楊氏模數較前述B層大之中間層M者(曰本專利公開公 報特開平10 — 156724號) (5) —種呈研磨層、較研磨層彈性高之中間層、柔軟底層 之構造,且中間層分割之墊片(日本專利公開公報特開平 11 —48131 號) 但’前述各種研磨墊則有如下問題點。 (a) 美國專利第3、504、457號記載之研磨墊,於全面均 一性上,可達到使彈性聚胺甲酸酯層施予晶圓之負載均衡 之效果’因於最表層研磨層使用柔軟之合成皮革而無劃痕 (scratch)等問題,但於微小領域中之平坦化特性不佳。 (b) 曰本專利公開公報特開平6 — 21028號記載之研磨墊 ,.其不織布層可達到與美國專利第3、504、457號記載之 研磨墊之彈性聚胺甲酸酯層同等之效果,並可獲得均一性 。又,其研磨層亦具有硬質之發泡聚胺甲酸酯層,故平坦 化特性亦優於合成皮革,但近年則無法對應微小領域中之 平坦化特性要求等級之提升,且於金屬膜之研磨上亦未達 要求等級。藉由再提高硬質胺甲酸乙酯層之厚度雖可達到 平坦化特性提升之效果,但如此將招致劃痕變多,而非_ 1222390 玖、發明說明 實用之方法。 U)日本專利公開公報特開+ 6—77185號記載之研磨塾 係具有使表層之研磨層保持在不起劃痕之適當硬度,且 因硬度不會提高而使平坦化特性於第2層之剛性層得以改 5善之構仏者。此係用以解決曰本專利公開公報特開平6一 21028號記載之研磨墊之問題點,但研磨層之厚度限定為 0.003㈣τ,㈣厚歧實際制_連研磨層亦磨削殆 盡’故有製品奇命短之缺點。 (d) 日本專利公開公報特開平1G—156724號記載之研磨 10墊’其基本思想與日本專利公開公報特開平6_77185號之 技術相肖,乃限定各層之彈性模數範圍而得到更有效率之 範圍,但該技術中實質上並未記載任何用以實現之機構, 故於製作研磨墊上實有困難。 (e) 日本專利公開公報特開平u_4813l號之研磨墊,其 15基本思想與日本專利公開公報特開平6一77185號之技術相 同,又為更加提升晶圓面内之均一性而將中間剛性層分割 為某預疋大小。但,依據該技術,分割程序需耗費成本 ’而無法供給價廉之之研磨墊。 又’ 4專先行文獻所§己載之研磨墊,一般係以雙面膠 2〇帶等黏著劑將研磨墊黏於用以實施之研磨機上,但有關此 時之接著強度則從未檢討。甚而,現在一般廣為使用之研 磨塾中,研磨墊於使用後自研磨機剝離時需用非常大之力 量’致使研磨墊之重貼作業極耗勞力。 本發明係一種於用以使半導體晶圓乃至於半導體晶圓 11 1222390 玖、發明說明 上形成有微細圖案之裝置其圖案之微小凹凸平坦化之研磨 程序時所用之研磨墊,並提供一於研磨時具有高研磨率之 研磨墊及半導體晶圓之研磨方法。此外,並提供一種於半 導體晶圓研磨中半導體晶圓上形成有微細圖案之裝置之圖 5案平坦化特性佳,且無劃痕產生,並可以低成本製造之半 導體晶圓之研磨墊及使用該研磨塾之半導體晶圓之研磨方 法。 又,於研磨操作中,研磨墊之尺寸變化非常重要。若 研磨墊之尺寸安定性差,則於研磨過程中產生之摩擦熱將 10使研磨墊之尺寸產生變化,且成為平坦化特性降低之原因 〇 以往,研磨特性内,對於改善研磨對象物之平坦性( planarity)之目的,大多將研磨墊高彈性模數化,而關於 研磨墊之尺寸安定性方面則始終未善加討論。 15 本發明之另一目的在於提供一種縱因研磨程序中產生 之摩擦熱而引起溫度上升時平坦性特性之降低亦小於習知 之研磨墊之研磨層。 又,前述進行高精密度研磨時使用之研磨墊,一般而 言係使用空洞率約30%〜35%之聚胺甲酸酯發泡體薄片。 20此外對研磨墊而言,盡可能於短時間内研磨完畢甚為重要 ,因此對於研磨墊則需要求高研磨率。 但,使用習知之聚胺甲酸酯發泡體薄片作為研磨墊乃 至於研磨墊之研磨層時,提高研磨率雖可使研磨效率改善 ,但研磨完畢後將晶圓搬離研磨墊時電阻變大,而有產生 12 V 1222390 玖、發明說明 所謂之解除夾持錯誤(dechuck error),並引起晶圓破損、作 業效率降低之問題。 本發明之另一目的係在於提供一種可維持高研磨率, 且研磨完畢後將晶圓搬離研磨墊時電阻變小而無解除夾持 5 錯誤產生,因而不致晶圓破損、作業效率降低之研磨墊乃 至於研磨墊之研磨層。1222390 发明 Description of the invention (The description of the invention should state: the technical field to which the invention belongs, the prior art, the content, the embodiments, and the drawings are briefly explained) L The technical field to which the invention belongs 3 TECHNICAL FIELD The present invention relates to a lens that can Optical materials such as mirrors, or polishing pads that require high surface flatness, such as materials that require high surface flatness, such as five-stone wafers, glass substrates for hard disks, substrates, and general metal polishing processes. The polishing pad of the present invention can also be used in a planarization process, in particular, a silicon wafer and a device having an oxide layer, a metal layer, etc. formed thereon are further processed before being laminated and forming such oxide layers or metal layers. Ping 10 Tanned Procedure. The present invention also relates to a method for manufacturing the aforementioned polishing pad. I: Prior art 3 Technical background For materials requiring a high level of surface flatness, a single crystal silicon disk called a silicon wafer, which is used to manufacture semiconductor volumetric circuits (IC, LSI), can be used as an example. In the manufacturing process of IC, LSI, etc., in order to form a reliable semiconductor bond for various thin films used in circuit formation, silicon wafers are required to have a high level of surface in each process for laminating and forming an oxide layer or a metal layer. Precision processing to make it flat. In such a grinding and polishing process, generally speaking, the polishing pad is fixed on a rotatable 20 support disk called a platen, and processed objects such as semiconductor wafers are fixed on the polishing pad. Then, the relative speed between the polishing platform and the polishing pad is generated by the movements of both sides, and then a slurry containing abrasive particles is continuously supplied on the polishing pad to perform the polishing operation. A chemical mechanical polishing apparatus (8 1222390 玖, description of the invention CMP apparatus) for flattening the working surface by the CMP method is shown in FIG. 1 and described here. The CMP apparatus used by the CMP method has a polishing turntable 2 to support a polishing pad 1, and a bearing table (polishing head) 4 to support a material to be polished (wafer) 3. The polishing turntable 2 and the supporting table 4 are arranged such that the polishing pads 1 and 5 supported by them and the object 3 to be polished face each other, and are configured to be rotatable with the rotating shafts 6 and 7 as the center. The material to be polished 3 is adhered to the supporting table 4 and is provided with a pressing mechanism for pressing the material to be polished 3 on the polishing pad 1 during grinding. The abrasive supply mechanism 5 is used to supply a slurry containing abrasive particles such as silicon dioxide particles in an alkaline solution to a polishing pad 1 on a polishing pad 2. In this way, the semiconductor wafer is subjected to a mirror polishing or a planarization of an interlayer insulating film or a conductive film by a so-called Chemical Mechanical Polishing method during a multi-layer wiring process of a process or a device. These polishing requirements are based on the uniformity of the polishing amount throughout the wafer 15, the selective polishing of the convex portions in the unevenness of the unevenness, or the flatness of the uneven portions after polishing. For these requirements, the grinding pads of the following structures are developed and reviewed in the past and are well known. (1) Laminated synthetic leather layer with abrasive layer on elastic polyurethane layer (US Patent No. 3,504,457) 20 (2) Adhesive impregnated polyamine on foamed polyurethane layer Non-woven fabrics of acetic acid esters (Japanese Patent Laid-Open Publication No. 6-21028) (3) —A polishing pad provided with a polishing surface, and a rigid element with a selected thickness and rigidity is provided adjacent to the polishing surface, and adjacent to each other The rigid element is provided with an elastic element to impart substantially the same force to the rigid element, and the rigidity is 9 玖. The invention element and the elastic element impart elastic f to the polishing surface, which results in a controllable 1 curve of the polishing surface, making it suitable. Add 1 to the overall shape of the surface and maintain the rigidity that can control the local shape of the surface of the processed object (Japanese Patent Laid-Open Publication No. 6-077185) (4) An abrasive cloth, which has a Young's modulus ^ A large surface layer A and a lower layer B below the Young's modulus, and an intermediate layer M having at least a Young's modulus larger than the aforementioned B layer is provided between the two layers a and B (refer to Japanese Patent Laid-Open Publication No. 10- No. 156724) (5) —species research Layer, the polishing layer is higher than the elastic intermediate layer, the bottom layer of soft configuration, the gasket and the division of the intermediate layer (Japanese Laid-Open Patent Publication No. 11 -48131), but 'the polishing pad, there are various problems as follows. (a) The polishing pads described in U.S. Patent Nos. 3,504 and 457, in terms of overall uniformity, can achieve the effect of balancing the load of the flexible polyurethane layer applied to the wafer. Synthetic leather is free of problems such as scratches, but has poor flatness characteristics in micro fields. (b) The polishing pad described in Japanese Patent Laid-Open Publication No. 6-21028. The non-woven fabric layer can achieve the same effect as the elastic polyurethane layer of the polishing pad described in US Patent No. 3,504,457. And obtain uniformity. In addition, the abrasive layer also has a rigid foamed polyurethane layer, so the planarization characteristics are also better than synthetic leather. However, in recent years, it has not been able to respond to the improvement of the level of planarization characteristics required in micro-fields. It did not reach the required grade on grinding. By increasing the thickness of the hard urethane layer, although the effect of improving the planarization characteristics can be achieved, it will cause more scratches instead of _ 1222390 发明, a practical method of invention description. U) The polishing pad described in Japanese Patent Laid-Open Publication No. 6-77185 has an appropriate hardness that keeps the polishing layer of the surface layer free of scratches, and flatness characteristics in the second layer because the hardness does not increase. The rigid layer can be changed by the 5 good constructers. This is to solve the problems of the polishing pads described in Japanese Patent Laid-Open Publication No. 6-21028, but the thickness of the polishing layer is limited to 0.003㈣τ, which is actually made _ even the polishing layer is also ground. There are shortcomings of short products. (d) The basic idea of polishing 10 pads described in Japanese Patent Laid-Open Publication No. 1G-156724 is the same as the technology of Japanese Patent Laid-Open Publication No. 6_77185, which limits the elastic modulus range of each layer to obtain a more efficient one. Range, but this technology does not actually record any mechanism for implementation, so it is really difficult to make polishing pads. (e) The polishing pad of Japanese Patent Laid-Open Publication No. u_4813l has the same basic idea as that of Japanese Patent Laid-Open Publication No. 6-77185, and has an intermediate rigid layer in order to further improve the uniformity within the wafer surface. Split into a certain pre-size. However, according to this technology, the segmentation process requires a cost ′ and cannot provide an inexpensive polishing pad. Also, the polishing pads already included in the § 4 special literature are generally bonded to the polishing machine with an adhesive such as double-sided tape 20 tape, but the bonding strength at this time has never been reviewed. . Moreover, in the grinding pads which are generally used nowadays, when the polishing pad is peeled from the grinder after use, a very large amount of force is required ', which makes the reattachment of the polishing pad extremely labor-intensive. The present invention is a polishing pad used in a polishing process for flattening the minute irregularities of a pattern of a device having a fine pattern formed on a semiconductor wafer or even a semiconductor wafer 11 1222390 玖, and provides a polishing method for polishing. It has a polishing pad with a high polishing rate and a polishing method for a semiconductor wafer. In addition, a polishing pad for a semiconductor wafer with a fine pattern formed on the semiconductor wafer during polishing is provided, which has good planarization characteristics, has no scratches, and can be manufactured at low cost. A method for polishing semiconductor wafers. Also, in the polishing operation, the size change of the polishing pad is very important. If the size stability of the polishing pad is poor, the frictional heat generated during the polishing process will change the size of the polishing pad by 10, and will cause the flatness characteristics to decrease. In the past, within the polishing characteristics, the flatness of the polishing object was improved. For the purpose of (planarity), most of the polishing pads have high elastic modulus, but the dimension stability of the polishing pads has not been discussed well. 15 Another object of the present invention is to provide a polishing layer having a flatness characteristic that is lower than that of a conventional polishing pad when the temperature rises due to frictional heat generated during the polishing process. The polishing pad used in the high-precision polishing is generally a polyurethane foam sheet having a void ratio of about 30% to 35%. 20 In addition, it is important for the polishing pad to finish the polishing in a short time as possible, so a high polishing rate is required for the polishing pad. However, when the conventional polyurethane foam sheet is used as the polishing pad or even the polishing layer of the polishing pad, although the polishing efficiency can be improved by improving the polishing rate, the resistance changes when the wafer is removed from the polishing pad after polishing. It is large, and there is a problem that 12 V 1222390 玖, the so-called dechuck error of the invention description, damage to the wafer, and reduction in operating efficiency are caused. Another object of the present invention is to provide a method that can maintain a high polishing rate, and reduces the resistance when the wafer is removed from the polishing pad after the polishing is completed without the occurrence of an unclamping error. Therefore, the wafer is not damaged and the operating efficiency is not reduced. The polishing pad and even the polishing layer of the polishing pad.

又,研磨墊之研磨特性並要求研磨對象物之平坦性( planarity )、面内均一性、研磨速度。就研磨對象物之平坦 性、面内均一性而言可藉由將研磨層高彈性模數化而達某 10 一程度之改善。此外,研磨速度可藉由形成含氣泡之發泡 體而提高。但,研磨速度若於開始使用後至結束使用為止 之間有所變動,則無法調整研磨條件,而導致研磨效率差 本發明之另一目的係在於提供一種平坦性、面内均一 15 性、研磨速度良好,且研磨速度變化少之研磨墊。In addition, the polishing characteristics of the polishing pad require planarity, planarity, and polishing speed of the object to be polished. In terms of flatness and in-plane uniformity of the object to be polished, it can be improved to a certain degree by making the polishing layer highly elastic. In addition, the polishing speed can be increased by forming a bubble containing foam. However, if the polishing speed varies between the start of use and the end of use, the polishing conditions cannot be adjusted, resulting in poor polishing efficiency. Another object of the present invention is to provide a flatness, uniformity within the surface, and polishing. A polishing pad with good speed and little change in polishing speed.

又,此種CMP加工所使用之研磨墊,公知者為日本專 利公報第3013105號、專利公開公報特開平11 —322878號 所載之技術。日本專利公報第3013105號揭示之技術係一 種於聚胺曱酸酯聚合物等高分子基質中添加有水溶性樹脂 20 之微粒乃至於中空微粒之研磨墊。此外日本專利公開公報 11 —322878號揭示之技術係一種於聚胺甲酸酯聚合物中分 散有聚苯乙烯發泡珠之研磨墊。 但,前述公知之研磨墊,於樹脂中分散水溶性樹脂微 粒乃至於中空微粒、或聚苯乙烯發泡珠時,因其與基質樹 13 1222390 玖、發明說明 脂之聚胺曱酸酯間之密度差而容易產生分散粒子不均之情 形。前述公知技術中之微粒乃至於中空微粒,係用以於 CMP加工中發揮於研磨墊之研磨面上形成小凹部,並保持 研磨粒之重要機能者,而前述分散微粒不均之情形將對研 5 磨墊之性能造成極大影響。 此外’右令含有含異鼠酸酯基化合物與活性氫基之化 合物反應、硬化所得之發泡聚胺甲酸酯做成研磨墊,有時 縱使使用同樣構成成分亦無法得到充分之研磨性能,故需 謀求改善之道。 10 本發明之另一目的係在於提供一種具有以發泡聚胺甲 酸酯構成之研磨層,且具有穩定研磨特性之研磨墊製造方 法,及,提供一種不含水溶性樹脂微粒乃至於中空微粒、 或聚本乙稀發泡珠等會於研磨面形成凹部之材料,而具有 空孔僅由聚胺甲酸酯構成之研磨墊之研磨墊製造方法。 15 又,進行該研磨操作時,因研磨墊與加工物間之摩擦 而產生熱,致使研磨墊表面溫度上升。由於溫度上升,以 致於研磨墊之硬度(彈性模數)改變,並對要求高度表面 平坦性之平坦化加工造成惡劣影響。 本發明之另一目的係在於提供一種可克服因研磨時研 20 磨墊與加工物間之摩擦熱致使研磨墊硬度(彈性模數)改 變,並對平坦化加工造成惡劣影響之習知問題點,且可於 較大溫度範圍内穩定進行平坦化加工之研磨塾。 又,高精密度研磨所使用之研磨墊,以日本專利公報 第3013105號中所記載、於聚胺甲酸酯等基質樹脂中分散 14 1222390 玖、發明說明 有内含高Μ氣體之中空微小球體之研磨墊(羅代爾(R〇dei) 公司製 。但,該散佈有内 商品名:IC-1000)最廣為人知 含高壓氣體之中空微小球體之研磨塾尚未能謂之完全達到 平坦性之要求。藏書:土肥俊郎等著「詳說半導體CMP技 5 術」工業調查會第17頁( 2000年)中亦有記載,若考慮 到邁向新世代元件之擴展,―村更加提高平坦性之硬 質研磨墊。 就令平坦性提高之目的而言,亦可使用無發泡系之硬 質研磨墊(例如羅代爾公司製商品名:Ic_2000)。但, 10前述藏書(與前述同頁)中亦有記載,使用該硬質研磨塾 時,會產生對加工對象物之被研磨面形成劃痕(傷痕)之 問題。此外,無發泡系之研磨墊於研磨操作中無法於研磨 塾表面充分保持研磨液中之研磨粒,故由研磨速度之觀點 言之亦不甚理想。 15 另,曰本專利公開公報特開2001 — 47355號中則提案 申明種令水溶性物質分散於非水溶性熱塑性聚合物中之 研磨墊。該研磨墊雖為無發泡體,但分散於研磨墊中之水 溶性物質會於研磨時溶解而於研磨墊表面形成如發泡體般 之孔,更因研磨墊潤脹而致研磨墊表面硬度降低,故於提 2〇升平坦性與提高研磨速度之方面非常有效。然而,該研磨 墊之特性就水溶性物質所發揮之效果而言甚大,卻無法一 併解決主要用以形成研磨墊之熱塑性聚合物所造成之劃痕 本發明之另一目的係在於提供一種在以往之研磨墊中 15 玖、發明說明 未能並存之可同時達成提升平坦性與減少劃痕效果之研磨 墊。進而本發明更提供一種除可提升平坦性與減少劃痕外 ,以研磨速度之觀點而言亦可達到要求之研磨墊。 又,於研磨操作中,研磨墊對研磨液之可濕性非常重 要。若研磨墊對研磨液之可濕性差,則研磨液無法充分附 著於研磨墊上,嚴重時會排拒研磨液而使研磨速度變得極 慢,導致研磨耗時。又,縱使研磨液附著於研磨墊上,研 磨液之附著量亦不平均,而無法將研磨對象物均勻研磨。 再者,研磨墊上並有乾燥部分產生,於此附著有少量研磨 液時,僅使溶液經蒸發等去除,而造成研磨粒凝聚之結果 ,亦成為半導體晶圓表面之缺陷亦即劃痕(擦傷)產生之 原因。 反之,研磨墊對研磨液之可濕性若過佳,則於研磨操 作時,研磨液中之溶液會由研磨墊表面吸收,致使研磨墊 潤脹,而導致研磨速度之穩定性變差。 習知之研磨墊常因可濕性過佳所產生之研磨速度不穩 定性而令人擔心,故大多對研磨墊表面進行拒水處理。又 於研磨特性中,大多為改善研磨對象物之平坦性( planarity)而使研磨墊高彈性模數化,但關於研磨墊之可 濕性則未有充足之討論。 近年,因上述理由而令人注意到需將研磨墊對研磨液 之可濕性做某一程度之改善,並逐步加以改善。日本專利 公開公報特開2000 — 173958號中提案對研磨墊表面以具有 氧化作用之藥液或界面活性劑等進行親水化處理,改善研 1222390 玖、發明說明 磨墊表面之可濕性。日本專利公開公報特開2〇〇〇—237951 號中則提案將由不織布做成之砂布、或令不織布浸透彈性 體而做成之砂布以親水性溶液進行親水化加工處理以改善 砂布表面之可濕性。 5 前述曰本專利公開公報特開2000— 173958號、特開 2000-237951號為使研磨墊表面之可祕提升,皆於用以 形成研磨墊之基質高分子材料上使用某種藥劑施以親水化 處理。因此,於製作研磨墊上需要親水化處理用之藥劑, 亦需一親水化處理程序,此對降低成本之需求而言實有困 10 難。 本發明之另一目的係在於提供一種不需對用以形成研 磨墊(研磨層)之基質高分子材料以藥劑進行親水化處理 即可使對研磨液之可濕性最佳化之研磨墊之研磨層及其製 造方法,以及,提供一種可均勻研磨研磨對象物、劃痕亦 15 少、並可維持可達高研磨率要求之研磨速度之研磨墊及其 製造方法。 又’上述高精密度研磨所使用之研磨墊,一般而言係 使用空洞率約30%〜35%之聚胺甲酸酯發泡體薄片。但, 聚胺曱酸酯發泡體薄片於局部性平坦化能力雖佳,但壓縮 20 率若小如〇·5%〜1.0%左右時則緩衝性不足而難以於晶圓全 面施以平均之壓力。因此,通常於聚胺甲酸酯發泡體薄片 背面另外設置一柔軟之緩衝層,形成積層之研磨墊後再用 於研磨加工上。 如此之習知研磨墊中,廣泛用作緩衝層之浸潰樹脂之 17 玖、發明說明 不織布為具有連續空洞者,故所使用之研磨液將滲入前述 緩衝層内。結果將產生緩衝層硬度降低及壓縮特性改變等 情形,且研磨墊全體特性改變,而有均句性、研磨率等研 磨特性經一段時間後產生變化以致晶圓之成品率降低之問 題。 用以防止上述研磨液滲入習知研磨墊緩衝層之浸潰樹 脂不織布之技術,分別有日本專利第2842865號公報所揭 不之以研磨層覆蓋緩衝層側面之技術,及日本專利第 3152188號公報所揭示之於研磨層間設置防水性材料之技 術。 但,日本專利第2842865號公報記載之技術係連緩衝 層之側面皆包覆在内,故需將研磨層製成特殊形狀,或, 需於研磨層裏面形成凹部再埋入緩衝層而形成積層,如此 將大為降低研磨墊之生產性。又,曰本專利第3152188號 公報揭示之技術係於研磨層間設置防水性材料層,故於研 磨中隨研磨層磨耗而研磨面趨近於防水性材料層,研磨層 與防水性材料層之剛性差異益發顯著,而對研磨特性造成 影響。此外,若於不形成此影響之範圍内使用研磨層,則 研磨墊之壽命縮短。 本發明之另一目的係在於提供一種緩衝層硬度之降低 及壓縮特性之改變小,從而研磨墊全體特性之變化小,均 勻性、研磨率等研磨特性經一段時間後不會使晶圓之成品 率降低之研磨墊。此外,並提供一種穩定、且具有高研磨 速度、壽命長之研磨墊。 1222390 玖、發明說明 【發明内容】 發明之揭示 本發明之半導體晶圓研磨墊係研磨層為獨立氣泡式樹 脂發泡體,而前述研磨層之獨立氣泡之氣泡數為200個/mm 5 2以上600個/丽2以下者。 氣泡數係將研磨層由任一位置截斷後測定所得之表面 氣泡數者。 又,另一本發明之半導體晶圓研磨墊係具有由樹脂發 泡體構成之研磨層,而前述獨立氣泡之平均氣泡直徑為 10 30μηι以上60μιη以下者。 平均氣泡直徑係將研磨層由任一位置截斷後測定所得 之表面氣泡直徑而求得者。 又,另一本發明之半導體晶圓研磨墊係研磨層為獨立 氣泡式樹脂發泡體,而前述研磨層之獨立氣泡之氣泡數為 15 200個/mm 2以上600個/删2以下,且,平均氣泡直徑為 30μιη以上60μιη以下者。 構成前述研磨層之獨立氣泡式樹脂發泡體中,氣泡數 由200個/丽2至600個/腿2之範圍内皆可得高研磨率。氣 泡數未達200個/丽2時,用以保持研磨液之凹孔(氣泡部 20 分)變少,且可於研磨時達到有效效果之半導體晶圓與研 磨墊間之研磨液量減少,結果將引起研磨率之降低。又, 氣泡數超過600個/腿2時,該研磨墊之氣泡直徑將小至 ΙΟμηι以下,且氣泡中研磨屑或研磨液凝聚物密集而無法充 分達到以研磨液保持之效用。 19 1222390 玖、發明說明 本發明之氣泡數及氣泡直徑之控制方法,係可於添加 中空狀微粒時,藉由所添加之微粒粒子徑及添加量而控制 。又,機械性氣泡成形時,可藉由攪拌時之攪拌葉之旋轉 數、形狀及時間之控制,或改變作為氣泡成形之助劑加入 5 之界面活性劑之添加量而控制。 前述研磨層之獨立氣泡之平均氣泡直徑未達3〇μιη時 ,或超過60μηι時皆會使研磨率降低。 另,上述發明中所謂之獨立氣泡,係指圓形、橢圓或 具類似該等形狀之氣泡,且非2個以上之氣泡結合而成之 1 〇 氣泡者。 上述本發明中’凡具有獨立氣泡之研磨墊皆可使用, 其材質並無特殊限制,但以聚胺甲酸酯樹脂發泡體為佳。 聚胺甲酸酯樹脂除必要硬度外亦具有可撓性,故可減 少施於研磨對象物上之微小傷痕,即劃痕。 15 所謂獨立氣泡式之聚胺甲酸酯樹脂發泡體,不需100% 完全僅由獨立氣泡構成,部分存有連續氣泡亦可。獨立氣 泡率達90%以上即可。另,獨立氣泡率則可藉由下列方法 算出。 獨立氣泡率係將所得之發泡體研磨層以切片機切出截 20面,並將其截面之顯微鏡畫面以影像處理裝置影像分析儀 V10 (東洋紡織公司製)呈現,計算每單位面積之全氣泡 數及獨立氣泡數,並藉下列算式算出。 獨立氣泡率(%) =(獨立氣泡數/全氣泡數)X 100 又’另一本發明之研磨墊係具有由樹脂發泡體構成之 20 1222390 玖、發明說明 研磨墊,且前述研磨層之熱尺寸變化率為3%以下者。 藉由設定研磨墊之研磨層熱尺寸變化率為3%以下,則 可製得一縱於研磨程序中因產生之摩擦熱引起溫度上升時 ’亦可使平坦化特性之降低小於習知之研磨墊。 5 上述研磨墊之研磨層中,前述樹脂發泡體或前述樹脂 層宜為聚胺甲酸酯樹脂發泡體。 聚胺曱酸酯樹脂發泡體可輕易構成熱尺寸變化率為3% 以下之研磨層。且於研磨操作時可在研磨墊表面保持研磨 液中之研磨粒,故可得到符合要求之研磨速度。聚胺甲酸 10酯樹脂發泡體具有之微細氣泡,係氣泡直徑(孔徑)平均 於30μηι〜70μιη範圍内者,理想者為30μηι〜5〇μηι之範圍 内,而於30μιη〜40μηι範圍内者更佳。前述樹脂發泡體又 以獨立氣泡式聚胺曱酸酯樹脂發泡體尤為理想。若發泡狀 態不良,縱使熱尺寸變化率於理想範圍内亦有研磨特性降 15 低之情形。 又’另一本發明之研磨墊係具有由樹脂發泡體構成之 研磨層,且前述研磨層表面之動摩擦係數於〇1〜1〇之範 圍内者。藉由設定研磨層表面之動摩擦係數於〇1〜1〇之 範圍内,則可製得一可維持高研磨率,且研磨完畢後將晶 20圓搬離研磨墊時之電阻小,無解除夾持錯誤產生,從而不 致引發晶圓破損、作業效率低落問題之研磨墊。 研磨層表面之動摩擦係數若小於〇·1,則研磨率降低, 且研磨效率低落。研磨層表面之動摩擦係數若大於1〇則 於研磨後將研磨墊自研磨對象物表面搬離時將產生解除夾 21 1222390 玖、發明說明 持錯誤。研磨層表面之動摩擦係數於〇·2〜〇·9之範圍内則 更為理想。 研磨層表面之動摩擦係數,係於溫度(23±2) °C、濕 度(50±6) %RH之環境下令其與高耐熱玻璃派熱司( 5 pyrex,康寧公司製)接觸,並以10 : 8kPa之壓力且速度20 cm/min使之移動而測得之值。測定時,研磨面上形成有凹 槽者將修整去除凹槽,並測定研磨層本身之摩擦係數。 上述研磨墊中,前述樹脂發泡體宜為聚胺甲酸酯樹脂 發泡體。 10 本發明中,凡為動摩擦係數於上述範圍内且具有獨立 氣泡之研磨墊皆可使用,其材質並無特殊限定,但以獨立 氣泡式聚胺甲酸酯樹脂發泡體之使用特別理想。研磨層與 研磨對象物之接觸面積因位於表面之氣泡而縮小,並可輕 易製作出具有於本發明範圍内之動摩擦係數之研磨塾。 15 控制動摩擦係數之方法可藉由改變表面形狀、加入添 加劑等方式進行。改變表面形狀之方法可舉控制研磨墊表 面之凹槽形狀、或以鑽石修整器等修整改變研磨墊表面之 表面粗縫度等為例。進而,在加入添加劑之方式上,可藉 由改變界面活性劑之添加量,或改變界面活性劑含量,而 20 使前述含氣泡之研磨墊其氣泡形成狀態改變,且改變動摩 擦係數。 又’另一本發明之研磨墊係具有樹脂層之研磨層者, 而前述研磨層於ΡΗ12·5之氫氧化鉀水溶液(40°C)中經 24小時次潰測試前後之磨耗輪磨耗測試(Taber abrasion 22 1222390 玖、發明說明 test)之磨耗量差於10mg以下。 通常,研磨墊於實際使用時,常於研磨墊表面滴下 pHll〜12左右之研磨液。因此,藉由使用經前述磨耗輪磨 耗測試之磨耗量差於10mg以下者作為研磨層之材料,則 5 可製得一研磨特性經一段時間後變化小且研磨速度穩定之 研磨墊。前述磨耗量差越小越理想,於7mg以下則更佳。 而,前述磨耗量之值約於30mg〜80mg之範圍内,以確保 基本研磨特性及研磨墊壽命之觀點而言甚為理想。前述磨 耗量之詳情可藉實施例所記載之方法加以測定。 10 前述研磨墊中,樹脂發泡體或樹脂層於40°C下之貯藏The polishing pads used in such CMP processes are known in Japanese Patent Gazette No. 3013105 and Patent Publication Gazette No. 11-322878. The technique disclosed in Japanese Patent Gazette No. 3013105 is a polishing pad in which fine particles of water-soluble resin 20 or even hollow fine particles are added to a polymer matrix such as a polyurethane polymer. In addition, the technique disclosed in Japanese Patent Laid-Open Publication No. 11-322878 is a polishing pad in which polystyrene foam beads are dispersed in a polyurethane polymer. However, when the aforementioned known polishing pad disperses water-soluble resin particles or even hollow particles or polystyrene foam beads in the resin, it is because of its interaction with the matrix tree 13 1222390 玖, the polyurethane of the invention description fat. The density is poor, and uneven particles are likely to occur. The fine particles and even the hollow fine particles in the aforesaid known technology are used to form small recesses on the polishing surface of the polishing pad during CMP processing and to maintain the important function of the abrasive particles. 5 The performance of the polishing pad has a great impact. In addition, you may use a polyurethane foam containing an isoramic acid ester-containing compound to react with an active hydrogen group-containing compound and harden it to make a polishing pad. In some cases, even if the same constituents are used, sufficient polishing performance may not be obtained. Therefore, it is necessary to seek improvement. 10 Another object of the present invention is to provide a polishing pad manufacturing method having a polishing layer made of foamed polyurethane and having stable polishing characteristics, and to provide a water-free resin particle or even a hollow particle, Or a method of manufacturing a polishing pad, such as a material such as polyethylene foam beads, which forms a recess on the polishing surface, and has a polishing pad whose pores are only made of polyurethane. 15 During this polishing operation, heat is generated due to friction between the polishing pad and the workpiece, which causes the surface temperature of the polishing pad to rise. As the temperature rises, the hardness (elastic modulus) of the polishing pad changes, which adversely affects the flattening process that requires a high degree of surface flatness. Another object of the present invention is to provide a conventional problem that can overcome the change in hardness (elastic modulus) of the polishing pad caused by the frictional heat between the polishing pad and the workpiece during polishing, and cause a bad influence on the flattening process. , And can be stable in a large temperature range for flattening grinding 塾. In addition, the polishing pad used for high-precision polishing is described in Japanese Patent Publication No. 3013105, dispersed in a matrix resin such as polyurethane 14 1222390 发明, and the invention describes a hollow microsphere containing a high M gas. Abrasive pads (made by Rodei). However, the most widely known abrasive pads containing hollow microspheres containing high-pressure gas are not widely known as flatness. Claim. Book collection: Tomi Toro is waiting for "Detailed Semiconductor CMP Technology 5" Industrial Survey Meeting, page 17 (2000). If you consider the expansion of the new generation of components, Muramura will improve the flatness of the hard grinding. pad. For the purpose of improving the flatness, a non-foamed hard polishing pad (for example, a product name of Rodale Co., Ltd .: Ic_2000) may be used. However, it is also described in the aforementioned collection of books (same page as above) that the use of this hard grinding trowel may cause scratches (scratches) on the polished surface of the object to be processed. In addition, the non-foaming polishing pad cannot sufficiently maintain the abrasive particles in the polishing liquid on the surface of the polishing pad during the polishing operation, so it is not ideal from the viewpoint of the polishing speed. 15 In addition, Japanese Patent Laid-Open Publication No. 2001-47355 proposes a polishing pad in which a water-soluble substance is dispersed in a water-insoluble thermoplastic polymer. Although the polishing pad is non-foamed, the water-soluble substance dispersed in the polishing pad will dissolve during polishing and form a foam-like hole on the surface of the polishing pad. The surface of the polishing pad will be caused by the swelling of the polishing pad. Since the hardness is reduced, it is very effective in improving flatness of 20 liters and improving polishing speed. However, the characteristics of the polishing pad are very large in terms of the effect exerted by the water-soluble substance, but it cannot solve the scratches caused by the thermoplastic polymer mainly used to form the polishing pad. Another object of the present invention is to provide a Among the conventional polishing pads, 15%, the description of the invention fails to coexist, and can simultaneously achieve an improvement in flatness and a reduction in scratches. Furthermore, the present invention further provides a polishing pad which can achieve flatness and reduce scratches, and can also meet the requirements from the viewpoint of polishing speed. In addition, in the polishing operation, the wettability of the polishing pad to the polishing liquid is very important. If the wettability of the polishing pad to the polishing liquid is poor, the polishing liquid cannot adhere to the polishing pad sufficiently. In severe cases, the polishing liquid is rejected and the polishing speed becomes extremely slow, resulting in time-consuming polishing. Moreover, even if the polishing liquid adheres to the polishing pad, the amount of the polishing liquid adhered is not even, and the object to be polished cannot be uniformly polished. In addition, there are dry parts on the polishing pad. When a small amount of polishing liquid is attached, only the solution is removed by evaporation or the like, which results in the agglomeration of the abrasive particles. It also becomes a defect on the surface of the semiconductor wafer, which is a scratch (abrasion ) Causes. Conversely, if the wettability of the polishing pad to the polishing liquid is too good, the solution in the polishing liquid will be absorbed by the surface of the polishing pad during the grinding operation, causing the polishing pad to swell, which will cause the stability of the polishing speed to deteriorate. Conventional polishing pads are often worrying due to the instability of the polishing speed caused by excessive wettability, so most of the surfaces of the polishing pads are water-repellent. In terms of polishing characteristics, in order to improve the planarity of an object to be polished, the polishing pads have a high modulus of elasticity, but the wettability of the polishing pads has not been sufficiently discussed. In recent years, due to the above reasons, it has been noticed that the wettability of the polishing pad to the polishing liquid needs to be improved to a certain degree, and gradually improved. Japanese Patent Laid-Open Publication No. 2000-173958 proposes to hydrophilize the surface of the polishing pad with an oxidizing medicinal solution or a surfactant to improve the wettability of the surface of the polishing pad. In Japanese Patent Laid-Open Publication No. 2000-237951, it is proposed that a sand cloth made of a non-woven cloth or a cloth made by impregnating an elastic body with a non-woven cloth is subjected to a hydrophilizing treatment with a hydrophilic solution to improve the wettability of the surface of the cloth. Sex. 5 In the aforementioned Japanese Patent Laid-Open Publication Nos. 2000-173958 and 2000-237951, in order to make the surface of the polishing pads secretably lifted, they are all made hydrophilic by using a certain agent on the matrix polymer material used to form the polishing pads.化 处理。 Processing. Therefore, the preparation of polishing pads requires a hydrophilizing agent and a hydrophilizing process, which is difficult to reduce the cost. Another object of the present invention is to provide a polishing pad capable of optimizing the wettability of the polishing liquid without hydrophilizing the matrix polymer material used to form the polishing pad (polishing layer) with a medicament. A polishing layer and a manufacturing method thereof, and a polishing pad capable of uniformly polishing an object to be polished with less scratches and maintaining a polishing rate capable of achieving a high polishing rate requirement, and a manufacturing method thereof. The polishing pad used for the above-mentioned high-precision polishing is generally a polyurethane foam sheet having a void ratio of about 30% to 35%. However, although the polyurethane foam sheet has good local flattening ability, if the compression 20 ratio is as small as about 0.5% to 1.0%, the cushioning property is insufficient, and it is difficult to apply an average of the entire wafer. pressure. Therefore, a soft buffer layer is usually provided on the back of the polyurethane foam sheet to form a laminated polishing pad, which is then used for polishing processing. In such a conventional polishing pad, the impregnated resin is widely used as a buffer layer. VII. Description of the Invention The non-woven fabric is a continuous cavity, so the polishing liquid used will penetrate into the aforementioned buffer layer. As a result, the hardness of the buffer layer is reduced, the compression characteristics are changed, and the overall characteristics of the polishing pad are changed. However, the grinding characteristics such as uniformity and polishing rate change over a period of time, resulting in a decrease in the yield of the wafer. Techniques for preventing the above-mentioned polishing liquid from infiltrating the resin nonwoven fabric of the conventional polishing pad buffer layer include the technique of covering the side of the buffer layer with a polishing layer as disclosed in Japanese Patent No. 2842865, and Japanese Patent No. 3152188. Disclosed is a technique for arranging a waterproof material between abrasive layers. However, the technology described in Japanese Patent No. 2842865 covers the sides of the buffer layer, so it is necessary to make the polishing layer into a special shape, or it is necessary to form a recess in the polishing layer and then embed the buffer layer to form a buildup. This will greatly reduce the productivity of the polishing pad. In addition, the technology disclosed in Japanese Patent No. 3152188 is to provide a waterproof material layer between the polishing layers. Therefore, during polishing, the polishing surface approaches the waterproof material layer as the abrasive layer wears. The rigidity of the polishing layer and the waterproof material layer The difference becomes more significant and affects the grinding characteristics. In addition, if the polishing layer is used within a range where this influence is not formed, the life of the polishing pad is shortened. Another object of the present invention is to provide a reduction in the hardness of the buffer layer and a small change in the compression characteristics, so that the overall characteristics of the polishing pad are small, and polishing characteristics such as uniformity and polishing rate will not make the finished wafer product after a period of time. Rate reduction of polishing pads. In addition, a polishing pad which is stable, has a high polishing speed, and has a long life is provided. 1222390 发明 Description of the invention [Disclosure of the invention] The semiconductor wafer polishing pad system of the present invention is an independent bubble type resin foam, and the number of independent bubbles of the foregoing polishing layer is 200 / mm 5 2 or more 600 or less. The number of bubbles is the number of bubbles on the surface obtained by cutting the polishing layer from any position. In addition, another semiconductor wafer polishing pad of the present invention has a polishing layer composed of a resin foam, and the average cell diameter of the closed cells is 10 to 30 μm to 60 μm. The average bubble diameter is obtained by measuring the surface bubble diameter obtained by cutting the polishing layer from any position. In another aspect, the polishing layer of the semiconductor wafer polishing pad of the present invention is a closed-cell resin foam, and the number of closed-cell bubbles of the aforementioned polishing layer is 15 200 pieces / mm 2 to 600 pieces / deletion 2 or less, and The average bubble diameter is 30 μm to 60 μm. In the independent-cell type resin foam constituting the aforementioned polishing layer, a high polishing rate can be obtained in a range of from 200 cells / L 2 to 600 cells / L 2. When the number of air bubbles is less than 200 pieces per second, the number of recessed holes (20 points of air bubbles) for holding the polishing liquid is reduced, and the amount of polishing liquid between the semiconductor wafer and the polishing pad that can achieve effective results during polishing is reduced. As a result, the polishing rate is reduced. In addition, when the number of air bubbles exceeds 600 / leg 2, the diameter of the air bubbles of the polishing pad will be as small as 10 μm or less, and the grinding debris or liquid agglomerates in the air bubbles will be dense and cannot fully achieve the effect of retaining the liquid. 19 1222390 发明 Description of the invention The method for controlling the number of bubbles and the diameter of the bubbles of the present invention can be controlled by adding the particle diameter and the amount of the particles when adding hollow particles. In addition, during mechanical bubble formation, it can be controlled by controlling the number, shape, and time of the rotation of the stirring blade during stirring, or by changing the amount of the surfactant added as an auxiliary agent for bubble formation. When the average bubble diameter of the independent bubbles of the foregoing polishing layer is less than 30 μm, or when the average bubble diameter exceeds 60 μm, the polishing rate will be reduced. In addition, the so-called independent bubbles in the above-mentioned invention refer to those that are circular, elliptical, or bubbles with similar shapes, and are not formed by combining two or more bubbles. In the present invention, any polishing pad having independent air bubbles can be used. The material is not particularly limited, but a polyurethane resin foam is preferred. Polyurethane resin has flexibility in addition to the necessary hardness, so it can reduce the small scars, i.e., scratches, applied to the object to be ground. 15 The so-called closed-cell polyurethane resin foam does not need to be 100% composed entirely of closed cells, and continuous bubbles may be partially stored. Independent bubble rate can be more than 90%. The closed cell ratio can be calculated by the following method. The closed cell ratio is obtained by cutting a 20-section section of the obtained foamed abrasive layer with a microtome, and presenting a microscope image of the cross-section with an image processing device image analyzer V10 (manufactured by Toyo Textile Co., Ltd.) to calculate the total area per unit area. The number of bubbles and the number of independent bubbles are calculated by the following formulas. Free cell ratio (%) = (Number of free cells / Total number of cells) X 100 Another 'the polishing pad of the present invention has 20 1222390 12 made of resin foam, the polishing pad of the invention description, and The thermal dimensional change is less than 3%. By setting the thermal dimensional change rate of the polishing layer of the polishing pad to be less than 3%, it is possible to obtain a temperature increase caused by the frictional heat generated during the polishing process, which can also reduce the flattening characteristics less than the conventional polishing pad. . 5 In the polishing layer of the polishing pad, the resin foam or the resin layer is preferably a polyurethane resin foam. The polyurethane resin foam can easily constitute a polishing layer having a thermal dimensional change of 3% or less. And during the polishing operation, the abrasive particles in the polishing liquid can be maintained on the surface of the polishing pad, so that the required polishing speed can be obtained. Polyurethane 10 ester resin foam has fine bubbles. The average diameter of the bubbles (pore diameter) is in the range of 30 μm to 70 μm. Ideally, it is in the range of 30 μm to 50 μm, and more preferably in the range of 30 μm to 40 μm. good. The resin foam is particularly preferably a closed-cell polyurethane resin foam. If the foaming state is not good, even if the thermal dimensional change rate is within the ideal range, the polishing characteristics may be lowered. In another aspect, the polishing pad of the present invention has a polishing layer composed of a resin foam, and the surface of the polishing layer has a coefficient of kinetic friction in the range of 0-1 to 10. By setting the dynamic friction coefficient of the surface of the polishing layer to be in the range of 0-1 to 10, a high polishing rate can be maintained, and the resistance when the crystal 20 circle is removed from the polishing pad after polishing is small, and there is no release clamp Abrasive pads that cause holding errors that do not cause wafer breakage and low operating efficiency. If the kinetic friction coefficient of the surface of the polishing layer is less than 0.1, the polishing rate will decrease and the polishing efficiency will be low. If the dynamic friction coefficient on the surface of the polishing layer is greater than 10, the clamp will be released when the polishing pad is removed from the surface of the object after polishing. 21 1222390 玖, description of the invention is incorrect. The dynamic friction coefficient of the surface of the polishing layer is more preferably in the range of 0.2 to 0.9. The dynamic friction coefficient of the surface of the polishing layer is in the environment of temperature (23 ± 2) ° C and humidity (50 ± 6)% RH. It is brought into contact with high heat-resistant glass Pyrex (5 pyrex, manufactured by Corning Corporation) and the temperature is 10 : A value measured at a pressure of 8 kPa and a speed of 20 cm / min. During the measurement, those with grooves on the polished surface will be trimmed to remove the grooves, and the friction coefficient of the polished layer itself will be measured. In the polishing pad, the resin foam is preferably a polyurethane resin foam. 10 In the present invention, any polishing pad having a dynamic friction coefficient within the above range and having independent bubbles can be used. The material is not particularly limited, but the use of independent bubble polyurethane resin foam is particularly desirable. The contact area between the polishing layer and the object to be polished is reduced due to bubbles on the surface, and it is possible to easily produce a polishing pad having a dynamic friction coefficient within the scope of the present invention. 15 The method of controlling the dynamic friction coefficient can be carried out by changing the surface shape and adding additives. The method of changing the surface shape can be controlled by controlling the shape of the grooves on the surface of the polishing pad, or by changing the surface roughness of the surface of the polishing pad with a diamond dresser or the like. Furthermore, in the way of adding the additives, by changing the amount of the surfactant added or the content of the surfactant, the bubble formation state of the aforementioned polishing pad containing bubbles can be changed, and the dynamic friction coefficient can be changed. Another 'the polishing pad of the present invention is a polishing layer having a resin layer, and the aforementioned polishing layer was subjected to abrasion wheel abrasion test before and after a 24-hour crush test in a potassium hydroxide aqueous solution (40 ° C) of pH 12 · 5 ( Taber abrasion 22 1222390 (Invention test) The abrasion amount is less than 10mg. Generally, when a polishing pad is actually used, a polishing liquid of about pH 11 to 12 is usually dripped on the surface of the polishing pad. Therefore, by using the abrasion amount difference of less than 10 mg as the material of the abrasive layer through the aforementioned abrasion wheel abrasion test, a polishing pad having a small change in polishing characteristics over a period of time and a stable polishing speed can be obtained. The smaller the abrasion amount difference is, the more preferable it is, and it is more preferably 7 mg or less. The value of the aforementioned abrasion amount is in the range of about 30 mg to 80 mg, which is ideal from the viewpoint of ensuring basic polishing characteristics and polishing pad life. The details of the aforementioned abrasion amount can be measured by the method described in the examples. 10 In the aforementioned polishing pad, the resin foam or resin layer is stored at 40 ° C.

彈性模數宜為270Mpa以上。前述貯藏彈性模數若未達 270Mpa,則無法獲得充分之平坦化特性。使用如此高彈性 模數之聚胺甲酸酯組成物之研磨墊,對裝置化晶圓研磨之 平坦化甚為有用,在要求高彈性模數研磨墊之玻璃研磨用 15 途上亦為有用。此外,如此之研磨墊可以穩定且高之研磨 效率進行研磨作業。前述貯藏彈性模數宜為280Mpa以上 ,更理想者為300Mpa以上。 本發明中所謂之貯藏彈性模數係指於動態黏彈性測定 裝置使用拉伸試驗用夾具,並施加正弦波振動且以頻率 20 1Hz測定時於40°C環境下研磨層之貯藏彈性模數。貯藏彈 性模數之測定條件可以研磨時之條件為參考。即,因於研 磨時研磨墊緊壓被加工物且雙方進行旋轉運動,而該運動 約相當於1Hz,又此時之摩擦熱致使研磨墊達約40°C,故 貯藏彈性模數之測定條件乃以該等條件為準據。唯,關於 23 1222390 玖、發明說明 拉伸試驗之測定’經本發明人等檢討發現,壓縮試驗之測 定值與拉伸試驗之測定值約略相同,而採用更簡便之拉伸 試驗進行測定。 # 前述研磨墊中,樹脂發泡體或樹脂層宜為聚胺曱酸酯 · 5 樹脂發泡體。 聚胺甲酸酯樹脂除必要硬度外亦具有可撓性,故為耐 磨耗性佳之材料,且最適合作為研磨墊之素材。又,藉由 將原料組成做各種畋變即可製得具有希望之物性之聚合物 · 亦為聚胺甲酸酯樹脂之一大特徵,且適合作為研磨塾之形 10 成材料。且,聚胺曱酸酯微發泡體具有均勾之微細氣泡且 較同一密度者更具高硬度。藉由此種聚胺甲酸酯微發泡體 之微細發泡構造可達高彈性模數化,並可確保用以保持用 作研磨墊時所供給之研磨液之氣泡。微細發泡構造對於微 發泡部分之孔隙中保持研磨液中之研磨粒,及研磨速度之 15 穩定化非常有效,因此,藉由微細氣泡可使研磨速度充分 加大且達穩定之效果。聚胺甲酸酯微發泡體具有之微細氣 ® 泡係氣泡直徑(孔徑)為平均70μπι以下者,理想者為 50μηι以下,更理想者為40μηι以下。一般而言以30μπι〜 · 40μηι範圍内者為佳。前述樹脂發泡體則以獨立氣泡式聚胺 . 2〇 曱酸酯樹脂發泡體尤為理想。 前述研磨墊中,聚胺甲酸酯樹脂發泡體之密度宜於 〇.67g/cm 3〜0.90g/cm 3 之範圍内。 若聚胺甲酸酯樹脂發泡體之密度變小,則有難以到達 充分貯藏彈性模數之傾向,故聚胺甲酸酯樹脂發泡體之密 24 1222390 玖、發明說明 度宜於0.67g/cm 3以上,而於0.68g/cm 3以上更佳。反之’ 若聚胺曱酸酯樹脂發泡體之密度變大則研磨層表面之微細 氣泡數易不足且有時由研磨速度之觀點而言不甚理想,故 聚胺曱酸酯組成物之密度宜於〇.90g/cm 3以下,而於〇.88g/ 5 cm 3以下更佳。 前述研磨墊中,研磨層硬度宜經D型橡膠硬度計測出 為45以上且小於65。又,研磨層之壓縮率宜為0.5%以上 5%以下。 前述研磨墊中,聚胺曱酸酯樹脂發泡體宜含有 10 0.05wt%至5wt%之聚矽氧系界面活性劑。 製造聚胺甲酸酯樹脂發泡體時,預先於聚胺甲酸酯原 料中混合聚矽氧系界面活性劑有利於穩定製作微細氣泡, 且可在不損及聚胺甲酸酯之物性之狀態下穩定製得氣泡均 勻之聚胺甲酸酯樹脂發泡體。 15 於獨立氣泡式聚胺甲酸酯樹脂發泡體之研磨墊中,聚 矽氧系界面活性劑量少於〇·05λνί%時將難以製得穩定之獨 立氣泡式發泡體。而,劑量多過5wt%時,則因添加該界面 /舌性劑以致研磨墊之強度降低,且於研磨時導致平坦化特 性惡化。 〇 本發明中,前述聚矽氧系界面活性劑宜為聚烷基矽氧 與聚醚之共聚物。 又,本發明之研磨墊中,研磨層硬度宜經D型橡膠硬 度計測出為45以上且小於65。 又,本發明之研磨塾中,研磨層之I縮率宜為〇.5%以 25 1222390 玖、發明說明 上5%以下。 刚述研磨墊中,係形成與研磨對象物接觸之前述研磨 層上層積有緩衝層之至少2層之構造,且前述緩衝層宜為 較則述研磨層柔軟者。前述緩衝層宜為選自浸潰胺甲酸酯 5之聚酯不織布、聚胺甲酸酯發泡體或聚乙烯發泡體者。 又’另一本發明係有關於一種一面令前述研磨墊旋轉 並一面使其接觸半導體晶圓,且於研磨層與半導體晶圓間 供給研磨劑並進行研磨之半導體晶圓之研磨方法。 藉由前述研磨方法,則可將半導體晶圓乃至於半導體 10晶圓上形成有微細圖案之裝置所產生之該圖案之微小凹凸 以高研磨率加以平坦化。 前述半導體晶圓之研磨方法中,研磨層宜為含有 0.05wt%至5wt%聚矽氧系界面活性劑之聚胺曱酸酯樹脂發 泡體。 15 又’另一本發明乃有關於一種研磨塾之製造方法,係 包含有一製造聚胺甲酸醋樹脂發泡體之程序,即:於含有 異亂酸自曰基化合物之第1成分或含有含活性氫基化合物之 第2成分中至少一方,相對於第丨成分與第2成分之合計 量添加0.05wt%〜5wt°/〇不含羥基之聚矽氧系界面活性劑, 20再將添加有前述界面活性劑之成分與非反應性氣體授拌而 調製成使前述非反異性氣體呈微細氣泡分散之氣泡分散液 後,於前述氣泡分散液中混合剩餘成分並使其硬化。 又,本發明人等發現,於使用異氰酸酯基末端預聚物 作為發泡聚胺甲酸酯原料之含異氰酸酯基化合物時,藉由 26 1222390 砍、發明說明 控制該異氰酸酯基末端預聚物中之異氰酸酯單體含有率於 預定值以下,即可製得研磨時之耐磨耗性良好且研磨特性 佳之研磨墊,繼而完成另一本發明。 即’另一本發明乃一種發泡聚胺甲酸s旨研磨墊之製造 5 方法,係包含有一於異氰酸酯末端預聚物中添加聚石夕氧系 界面活性劑並於非反應性氣體存在下攪拌形成氣泡分散液 之擾拌程序、一於前述氣泡分散液中添加鏈延長劑而混合 成發泡反應液之混合程序、及一令前述發泡反應液反應硬 化之硬化程序,且,前述異氰酸醋末端預聚物之異氰酸醋 10 單體含有率為20重量%以下。 使用異氰酸酯單體含有率為20重量%以下之預聚物可 改善研磨特性之理由不明,但可推斷若異氰酸酯單體之含 有率超過20%,則鏈延長劑與異氰酸酯單體之反應將先行 進行’而無法充分引起聚胺曱酸酯之高分子量化亦為原因 15 之 1 〇 所得之發泡聚胺甲酸酯係形成有微細氣泡而不需添加 水溶性樹脂之微粒乃至於中空微粒或聚苯乙烯發泡珠等用 以於研磨面形成凹部之材料者,該微細氣泡之存在於研磨 操作時可於研磨墊表面保持研磨液中之研磨粒,故可得到 20 符合要求之研磨速度。發泡聚胺甲酸酯具有之微細氣泡係 氣泡直徑(孔徑)為平均70μπι以下,理想者為5〇(im以 下’更理想者為40μιη以下。一般而言,以30μιη〜40μιη 之範圍内為佳。 上述發明中’前述異氰酸酯末端預聚物係使用脂肪族 27 1222390 玖、發明說明 二異氰酸酯、脂環族二異氰酸酯中至少1種(第丨異氰酸 酯成分)與芳香族二異氰酸酯(第2異氰酸酯成分)作為 異氰酸酯成分者,且前述異氰酸酯單體中之比宜為前述第 1異氰酸酯成分/第2異氰酸酯成分==0.5〜3.2 (重量比)。 5 藉由將反應較慢之脂肪族二異氰酸酯乃至於脂環族二 異氰酸S旨與芳香族二異氰酸酯合併使用以作為用以構成異 氰酸酯末端預聚物之二異氰酸酯成分,則可形成一研磨特 性良好、且與鏈延長劑混合時之硬化時間適當並容易製造 之發泡聚胺曱酸酯。 10 前述第1異氰酸酯成分宜為4,4、二環己基甲烷二異氰 酸酯,而前述第2異氰酸酯成分宜為二異氰酸甲苯。 藉由使用如此之異氰酸酯成分,則可製得一種用以構 成發泡聚胺甲酸酯之樹脂之物理特性佳,特別是研磨特性 良好之發泡聚胺曱酸酯。 15 又,異氰酸酯末端預聚物中異氰酸酯單體之第1異氛 酸酯成分/第2異氰酸酯成分重量比未達〇·5時硬化時間短 ’而無法成形為穩定之發泡聚胺甲酸酯乃至於研磨塾。反 之,若第1異氰酸酯成分/第2異氰酸酯成分重量比超過 3.2,則至令異氰酸酯末端預聚物與鏈延長劑反應硬化之硬 20化程序完畢為止相當耗時,以致成本提高,效果並不理想 〇 前述發泡聚胺甲酸酯研磨墊之製造方法中,前述授摔 程序中聚矽氧系界面活性劑之添加量宜佔聚胺曱酸醋中 〇·〇5重量%〜5重量%之範圍内。 28 1222390 玖、發明說明 製造發泡聚胺甲酸酯時,預先於聚胺甲酸酯原料中混 合聚矽氧系界面活性劑將有利於穩定製造微細氣泡,且無 損聚胺曱酸酯之物性,而可穩定製得氣泡均勻之聚胺曱酸 酯發泡體。 5 在前述聚矽氧系界面活性劑之添加量未達〇·05重量% 之情形下,有時無法製得氣泡微細之發泡體。反之,若添 加量超過5重量%則聚胺甲酸酯發泡體中之孔(氣泡)數 增多,而難以製得高硬度之聚胺甲酸酯微細氣泡發泡體。 此外由於聚矽氧系界面活性劑對聚胺曱酸酯塑化之作用, 10將降低研磨墊之強度,並減弱研磨特性。 上述研磨墊之製造方法中,宜包含有一於前述研磨墊 上再層積軟性多孔薄片之積層程序。 藉由設置軟性多孔薄片作為緩衝層,則可製得平坦化 特性更佳之研磨墊。 5 又’另一本發明乃有關於一種研磨墊,係以有機聚異 氰酸酯、多元醇及硬化劑所組成之聚胺甲酸酯為主要構成 原料而形成者,前述硬化劑之主成分為4,4,-亞甲基雙(鄰 氯笨胺)’且前述多元醇之數量平均分子量於5〇〇〜16〇〇之 範圍内’且,含有分子量分佈(重量平均分子量/數量平均 20分子量)未達1.9之聚四亞甲基二醇。 又’本發明之另一研磨墊,係含有以高分子材料為基 質材料之研磨層者,而該高分子材料於20°C之pHll氫氧 化納水溶液中浸潰24小時時其潤脹度於2%〜15%之範圍 内。 29 1222390 玖、發明說明 上述本發明中,用以形成研磨墊之研磨層之基質材料 係使用於濕潤時會潤脹而使其表面變軟之具有特定潤脹度 之高分子材料。該利用具特定潤脹度之高分子材料之研磨 1 墊其平坦性優於分散有内含高壓氣體之中空微小球體者 5 ,此外,於研磨程序中,於含有溶媒及研磨粒之水系研磨 液存在下,研磨層表面因潤脹而軟化,且表面硬度降低, 故無劃痕之問題。由於以上效果,則藉由上述本發明之研 磨墊可達到提升平坦性及減少劃痕並存之效果。 φ 刖述兩分子材料之潤脹度,係用以形成研磨層之基質 1〇材料之高分子材料為標定研磨程序中於水系研磨液存在下 程&所估計之值σ具體言之’係將高分子材料切成 L田之w式片,並於2〇 c之pHll氫氧化鈉水溶液中浸潰24 小時後,依下列算式求得之值。 潤脹度(%) =〔{(24小時後重量)一(原本之重量)The elastic modulus should be above 270Mpa. If the aforementioned storage elastic modulus does not reach 270 MPa, sufficient flatness characteristics cannot be obtained. A polishing pad using a polyurethane composition with such a high elastic modulus is very useful for the planarization of device-based wafer polishing, and it is also useful for glass polishing where a highly elastic modulus polishing pad is required. In addition, such a polishing pad can perform polishing operations with stable and high polishing efficiency. The aforementioned storage elastic modulus is preferably 280Mpa or more, more preferably 300Mpa or more. The so-called storage elastic modulus in the present invention refers to the storage elastic modulus of the abrasive layer in a dynamic viscoelasticity measuring device using a test fixture for tensile testing, and applying a sine wave vibration and measuring at a frequency of 20 1Hz under an environment of 40 ° C. The measurement conditions of the storage elastic modulus can be referred to the conditions during grinding. That is, because the polishing pad is pressed against the object to be processed during grinding and both sides perform a rotational movement, and the movement is about 1 Hz, and the frictional heat at this time causes the polishing pad to reach about 40 ° C, so the measurement conditions of the storage elastic modulus Based on these conditions. However, regarding 23 1222390 发明, description of the invention The measurement of the tensile test 'After review by the inventors, it was found that the measured value of the compression test is approximately the same as the measured value of the tensile test, and a simpler tensile test is used for measurement. # In the aforementioned polishing pad, the resin foam or resin layer is preferably a polyurethane · 5 resin foam. Polyurethane resin has flexibility in addition to the necessary hardness, so it is a material with good abrasion resistance, and is most suitable as a material for polishing pads. In addition, polymers with desired physical properties can be produced by various changes in the composition of the raw materials. It is also a major feature of polyurethane resins and is suitable as a forming material for grinding concrete. In addition, the polyurethane microfoams have fine bubbles that are uniform and have higher hardness than those of the same density. The fine foam structure of the polyurethane microfoam can achieve a high elastic modulus, and can ensure the bubbles of the polishing liquid supplied when used as a polishing pad. The micro-foam structure is very effective in maintaining the abrasive particles in the polishing liquid in the pores of the micro-foamed part and stabilizing the milling speed by 15%. Therefore, the micro-bubbles can sufficiently increase the milling speed and achieve a stable effect. Polyurethane microfoam has a micro-gas ® bubble diameter (pore diameter) of 70 μm or less on average, preferably 50 μm or less, and more preferably 40 μm or less. Generally speaking, it is preferably within a range of 30 μm to 40 μm. The resin foam is preferably a closed-cell polyamine. 20 oxalate resin foam. In the aforementioned polishing pad, the density of the polyurethane resin foam is preferably within a range of 0.67 g / cm 3 to 0.90 g / cm 3. If the density of the polyurethane resin foam becomes smaller, it tends to be difficult to reach a sufficient storage elastic modulus. Therefore, the density of the polyurethane resin foam is 24 1222390 玖, and the degree of explanation of the invention is preferably 0.67g. / cm 3 or more, and more preferably 0.68 g / cm 3 or more. Conversely, if the density of the polyurethane resin foam becomes large, the number of fine bubbles on the surface of the polishing layer tends to be insufficient and it may not be ideal from the standpoint of the polishing rate. Therefore, the density of the polyurethane composition It is preferably below 0.90 g / cm 3 and more preferably below 0.88 g / 5 cm 3. In the aforementioned polishing pad, the hardness of the polishing layer is preferably 45 or more and less than 65 as measured by a D-type rubber hardness meter. The compression ratio of the polishing layer is preferably 0.5% or more and 5% or less. In the aforementioned polishing pad, the polyurethane resin foam preferably contains 10 0.05 wt% to 5 wt% of a polysiloxane surfactant. When manufacturing polyurethane resin foam, pre-mixing a polysiloxane surfactant in the polyurethane raw material is beneficial to the stable production of fine bubbles, and it does not damage the physical properties of the polyurethane. In the state, a polyurethane resin foam with uniform air bubbles is produced stably. 15 In the polishing pad of the independent bubble polyurethane resin foam, when the polysiloxane interface active dose is less than 0.05 λνί%, it will be difficult to obtain a stable independent bubble foam. However, when the dosage is more than 5wt%, the strength of the polishing pad is reduced due to the addition of the interface / tongue agent, and the planarization characteristics are deteriorated during polishing. 〇 In the present invention, the aforementioned polysiloxane surfactant is preferably a copolymer of polyalkylsiloxane and polyether. In the polishing pad of the present invention, the hardness of the polishing layer is preferably 45 or more and less than 65 as measured by a D-type rubber hardness meter. In addition, in the polishing pad of the present invention, the I shrinkage of the polishing layer is preferably 0.5% to 25 1222390 玖, and the description of the invention is 5% or less. The polishing pad just mentioned has a structure in which at least two layers of a buffer layer are laminated on the polishing layer in contact with the object to be polished, and the buffer layer is preferably softer than the polishing layer. The aforementioned buffer layer is preferably selected from polyester nonwoven fabric, polyurethane foam or polyethylene foam impregnated with urethane 5. Still another aspect of the present invention relates to a method for polishing a semiconductor wafer while rotating the polishing pad and contacting the semiconductor wafer while supplying a polishing agent between the polishing layer and the semiconductor wafer to perform polishing. With the aforementioned polishing method, the micro unevenness of the pattern produced by a device having a fine pattern formed on the semiconductor wafer or even the semiconductor 10 wafer can be planarized with a high polishing rate. In the aforementioned method for polishing a semiconductor wafer, the polishing layer is preferably a polyurethane resin foam containing 0.05 wt% to 5 wt% of a polysiloxane surfactant. 15 Yet another aspect of the present invention relates to a method for manufacturing a milled concrete, which includes a process for producing a polyurethane resin foam, that is, the first component containing a random acid compound or containing At least one of the second component of the active hydrogen-based compound is added to the total weight of the first component and the second component in an amount of 0.05wt% to 5wt ° / 0, and a polysiloxane surfactant containing no hydroxyl group is added. After the components of the surfactant and the non-reactive gas are mixed to prepare a bubble dispersion liquid in which the non-anisotropic gas is dispersed as fine bubbles, the remaining components are mixed in the bubble dispersion liquid and hardened. In addition, the present inventors have discovered that when using an isocyanate group-terminated prepolymer as the isocyanate group-containing compound of a foamed polyurethane raw material, 26 1222390 is used to control and control the content of the isocyanate group-terminated prepolymer in the invention description. The content of the isocyanate monomer is below a predetermined value, so that a polishing pad having good abrasion resistance and good polishing characteristics during polishing can be obtained, and then another invention is completed. That is, another method of the present invention is a method for manufacturing a foamed polyurethane s polishing pad. The method comprises adding an isocyanate-terminated prepolymer to an isocyanate-terminated surfactant and stirring in the presence of a non-reactive gas. Stirring procedure for forming a bubble dispersion, a mixing procedure of adding a chain extender to the bubble dispersion, and mixing to form a foaming reaction solution, and a hardening procedure of reacting and hardening the foaming reaction solution, and the aforementioned isocyanate The isocyanate 10 monomer content of the acid-vinegar terminal prepolymer is 20% by weight or less. The reason why the use of a prepolymer having an isocyanate monomer content of 20% by weight or less can improve the polishing characteristics is unknown, but it can be inferred that if the isocyanate monomer content exceeds 20%, the reaction between the chain extender and the isocyanate monomer will proceed first 'It is not enough to cause the high molecular weight of polyurethane to be caused by 10 of 15. The resulting foamed polyurethane is formed with fine bubbles without adding water-soluble resin particles or even hollow particles or polymers. For styrene foam beads and other materials used to form recesses on the polishing surface, the existence of the fine bubbles can keep the abrasive particles in the polishing liquid on the surface of the polishing pad during the polishing operation, so that a grinding speed of 20 in accordance with the requirements can be obtained. The diameter (pore diameter) of the micro-bubble bubbles of the foamed polyurethane is 70 μm or less on average, preferably 50 (im or less), and more preferably 40 μm or less. Generally, the range of 30 μm to 40 μm is In the above invention, the aforementioned isocyanate-terminated prepolymer is an aliphatic 27 1222390 玖, the description of the invention is at least one of the diisocyanate and the alicyclic diisocyanate (the isocyanate component) and the aromatic diisocyanate (the second isocyanate component). ) As an isocyanate component, and the ratio in the aforementioned isocyanate monomer is preferably the aforementioned first isocyanate component / second isocyanate component == 0.5 ~ 3.2 (weight ratio). 5 By using the aliphatic diisocyanate which reacts slowly, or even The cycloaliphatic diisocyanate S is used in combination with an aromatic diisocyanate as a diisocyanate component to constitute an isocyanate-terminated prepolymer. It can form a good grinding property and a suitable curing time when mixed with a chain extender. And easy to produce foamed polyurethane. 10 The aforementioned first isocyanate component is preferably 4,4, dicyclohexyl methyl Diisocyanate, and the aforementioned second isocyanate component is preferably toluene diisocyanate. By using such an isocyanate component, a resin for forming a foamed polyurethane can be prepared with good physical properties, especially grinding Foamed polyurethane with good characteristics. 15 In addition, the isocyanate monomer in the isocyanate-terminated prepolymer has a hardening time of less than 0.5 when the weight ratio of the first isocyanate component to the second isocyanate component is less than 0.5. Formed into a stable foamed polyurethane or even a mill. On the other hand, if the weight ratio of the first isocyanate component / the second isocyanate component exceeds 3.2, the hardness of the isocyanate-terminated prepolymer and the chain extender will be hardened. 20 The completion of the chemical process is time-consuming, resulting in increased cost and unsatisfactory effects. In the manufacturing method of the aforementioned foamed polyurethane polishing pad, the amount of the polysiloxane surfactant used in the aforementioned application process should account for the polymer concentration. In the amino acid vinegar, it is in the range of 0.05% to 5% by weight. 28 1222390 玖, description of the invention When the foamed polyurethane is produced, it is mixed with the polyurethane raw material in advance. The combination of polysiloxane surfactants will be beneficial to the stable production of fine air bubbles without damaging the physical properties of the polyurethane, and can stabilize the production of polyfoam foams with uniform bubbles. 5 When the amount of the surfactant added is less than 0.05% by weight, fine foams may not be obtained. Conversely, if the amount of the surfactant exceeds 5% by weight, the pores in the polyurethane foam may not be obtained. As the number of (bubbles) increases, it is difficult to obtain a polyurethane foam with high hardness. In addition, due to the effect of polysiloxane surfactants on plasticizing polyurethane, 10 will reduce the polishing pad. Strength and weaken the polishing characteristics. The method of manufacturing the polishing pad described above should include a lamination procedure of laminating the soft porous sheet on the polishing pad. By providing the soft porous sheet as a buffer layer, more flattening characteristics can be obtained Best polishing pad. 5 Yet another invention relates to a polishing pad formed by using polyurethane as a main constituent material composed of an organic polyisocyanate, a polyol, and a hardener. The main component of the hardener is 4, 4, -Methylene bis (o-chlorobenzylamine) 'and the number average molecular weight of the aforementioned polyol is in the range of 500 to 1600', and the molecular weight distribution (weight average molecular weight / number average 20 molecular weight) is not included. Polytetramethylene glycol up to 1.9. Also, another polishing pad of the present invention is a polishing layer containing a polymer material as a matrix material, and the swelling degree of the polymer material when immersed in a pH11 sodium hydroxide aqueous solution at 20 ° C for 24 hours is Within the range of 2% to 15%. 29 1222390 发明. Description of the invention In the present invention, the matrix material used to form the polishing layer of the polishing pad is a polymer material having a specific degree of swelling that swells when wet and softens its surface. The grinding 1 pad using a polymer material with a specific degree of swelling has a flatness better than those with hollow microspheres containing high-pressure gas dispersed in it. 5 In addition, in the grinding process, the water-based grinding fluid containing a solvent and abrasive particles is used. In the presence, the surface of the abrasive layer is softened by swelling and the surface hardness is reduced, so there is no problem of scratches. Due to the above effects, the above-mentioned grinding pad of the present invention can achieve the effects of improving the flatness and reducing the coexistence of scratches. φ Describes the degree of swelling of the two molecular materials. The polymer material used to form the matrix of the abrasive layer. The polymer material is a calibration process in the presence of an aqueous polishing solution. The estimated value σ specifically means 'system'. The polymer material was cut into a W-shaped sheet of a field, and immersed in a pH11 sodium hydroxide aqueous solution at 20 ° C for 24 hours, and then the value obtained according to the following formula. Swelling degree (%) = [{(weight after 24 hours) one (original weight)

15 } / (原本之重量)〕xlOO 前述潤脹度係於2%〜15%之範圍内。若潤脹度變小, · 貝^於研磨程序中研磨層之軟化不完全,且對減少劃痕之助 益小,因此前述潤脹度宜為2%以上,更理想為2·5%以上 · 寺别疋3/°以上為佳。反之,潤脹度若變大,則研磨層有 · 0過度軟化之虞’因此前述潤脹度宜為15%以下,更理想為 10%以下,特別是8%以下為佳。 另,具前述潤脹度之高分子材料所形成之研磨層表面 言’宜於52 (蕭而D硬度),在一般狀態下,由平坦性之觀點而 75左右之範圍内,又以55〜7〇之範圍内更 30 1222390 玖、發明說明 為理想。研磨程序中研磨層表面之硬度降低可由潤脹度推 斷,但其程度於前述潤脹度之測定條件下(於20 X:之 PHII氫氧化鈉水溶液中浸潰24小時時),研磨層表面之硬 度宜較潤脹前降低約4〜10,更理想為降低5〜8。 5 前述研磨墊中,成為研磨層基質材料之高分子材料為 聚胺甲酸酯,而聚胺曱酸酯構成成分之多元醇化合物,宜 含有水溶性高分子多元醇。 為提升研磨塾(研磨層)研磨特性之一之平坦性,需 使研磨層全體增硬。此可藉由選擇硬的材料,即高彈性模 10 數之材料作為用以形成研磨層之高分子材料而加以對應。 高分子材料中,聚胺甲酸酯最大特徵在於可藉由對原料組 成做各種改變而得到所需之物性,且易於選擇最適合平坦 性提升之研磨墊之高彈性模數材料。又,聚胺曱酸酯係耐 磨耗性佳之材料,為最適合作為研磨層之素材。此外,形 15成高分子材料之聚胺甲酸酯之前述潤脹度,可藉由在聚胺 甲酸酯中使用親水性化合物作為構成成分而調整,但理想 者為藉由使用水溶性高分子多元醇作為多元醇化合物而調 整。 前述研磨墊中,成為研磨層基質材料之聚胺甲酸酯, 20宜為具有微細氣泡之發泡聚胺甲酸酯。 聚胺甲酸酯為含有微細氣泡之發泡聚胺甲酸酯,則可 於研磨操作時於研磨墊表面充分保持研磨液中之研磨粒, 故可得到符合要求之研磨速度。發泡聚胺甲酸酯具有均勻 之微細氣泡且較同一密度者更具高硬度。如此之發泡聚胺 31 1222390 玖、發明說明 甲酸酯之微細發泡構造一面可使聚胺甲酸酯高彈性模數化 ’ 一面可保持作為研磨墊使用時所供給之研磨液而確保研 磨速度。微細發泡構造對於微發泡部分之孔中保持研磨液 中之研磨粒,並穩定研磨速度非常有效,因此,藉由微細 5 氣泡可使研磨速度充分加大且達穩定之效果。具有發泡聚 胺甲酸酯之微細氣泡為氣泡直徑平均70μηι以下者,理想 者為50μηι以下,而以40μιη以下者更為理想。一般而言 宜於30μπι〜40μιη之範圍内。 前述研磨墊中,成為研磨層基質材料之發泡聚胺甲酸 10 酯之密度,宜於0.67g/cm 3〜0.90g/〇n 3之範圍内。 將研磨層基質材料之聚胺曱酸酯作成微發泡聚胺甲酸 酯時,若其密度變小則平坦性不足,因此微發泡聚胺甲酸 酯之密度宜為0.67g/cm 3以上,更理想者為〇.68g/cm 3以上 。反之,若微發泡聚胺曱酸酯之密度變大則研磨層表面之 15 微細氣泡數目變少,以研磨速度之觀點而言不甚理想,因 此微發泡聚胺甲酸酯之密度宜為0.90g/cm 3以下,更理想 者為0.88g/cm 3以下。 前述研磨墊中,成為研磨層基質材料之發泡聚胺甲酸 酯宜含有聚矽氧系界面活性劑。 2〇 於製造發泡聚胺甲酸酯體時,預先於聚胺甲酸醋原料 中混合聚矽氧系界面活性劑有利於穩定做出微細氣泡,且 無才貝於聚胺曱酸S旨之物理特性’並可穩定製得氣泡微細且 均勻之發泡聚胺曱酸酯。 前述研磨墊中,研磨層於40°C下之貯藏彈性模數宜為 32 1222390 玖、發明說明 270MPa 以上。 研磨層係以前述高分子材料為基質材料而構成,藉由 將刖述貞了藏彈性模數形成270Mpa以上之高彈性模數,則 可得充分之平坦性。使用如此具高彈性模數之高分子材料 5之研磨墊,對裝置化晶圓研磨之平坦化甚為有用,此外於 要求具高彈性模數之研磨墊之玻璃研磨用途上亦為有用。 又如此之研磨墊可以穩定且高之研磨效率進行研磨作業 。前述貯藏彈性模數宜為280Mpa以上,更理想者為 300Mpa 以上。 1〇 又’本發明乃有關於一種前述研磨墊之製造方法,係 包含一製造微發泡聚胺甲酸酯之程序,即:於含有含異氰 酸酯基化合物之第1成分或含有含活性氫基化合物之第2 成分中至少一方,相對於第1成分與第2成分之合計量添 加0.1重量%〜5重量❹/。不含羥基之聚矽氧系界面活性劑, 15再將添加有前述界面活性劑之成分與非反應性氣體攪拌而 調製成使前述非反應性氣體呈微細氣泡分散之氣泡分散液 後,於前述氣泡分散液中混合剩餘成分並使其硬化。 又,本發明之另一研磨墊係含有以高分子材料為基質 材料之研磨層者,其特徵在於該高分子材料對水之接觸角 20於70。〜95。之範圍内。 上述本發明中,係使用具有適度可濕性之高分子材料 作為用以形成研磨墊之研磨層之基質材料。此種具有使用 具適度可濕性之高分子材料之研磨層之研磨墊,不需於製 造研磨塾之研磨層之程序外再進行親水化處理程序,因此 33 玖、發明說明 製造程序簡便,與研磨液之緊密結合性亦佳,並可將研磨 對象物均勻研磨,而劃痕亦少,且可維持符合高研磨率要 求之研磨速度。 其中,高分子材料之可濕性係利用高分子材料本身對 =之接觸角進行評價。接觸角受到高分子材料表面之狀態 影響甚巨,故以如下條件加以測定。 藉由熱壓機將高分子材料成形為厚度約ΙΟΟμπι之薄膜 。溫度與壓力乃視高分子材料而適當設定。例如為聚胺甲 酸醋時,為2的且5MPa左右。再利用接觸角計ca—x ( 協和界面科學株式會社製)絲液滴法測定所得之薄膜對 水之接觸角。 通常,以微觀所見研磨墊表面並不平坦。舉例言之, 為提高研磨液中之研磨粒之保持性,乃使高分子材料發泡 ,或為均勻分散研磨液、排出研磨屑等而進行通道加工, 或,為更提升研磨粒之保持性以提高研磨速度而進行修整 接觸角亦甚依賴此專微觀下之表面形狀。即,接觸角之 值隨表面形狀而異,有時無法由形狀加以測定。因此,乃 如上述於平坦之薄膜面測定接觸角。 前述接觸角係於70。〜95°之範圍内。未達70。時, 所得之研磨墊受表面形狀影響,對研磨液之可濕性過大, 且研磨液中之溶液被研磨墊内部吸收,致使研磨墊潤脹, 而使研磨速度之穩定性劣化。 接觸角超果95。時,所得之研磨墊受表面形狀影響, 研磨液未能完全附著於研磨塾上,且研磨速度變小。又, 1222390 玖、發明說明 縱使研磨液附著於研磨墊上,亦因研磨液之附著量不均而 無法均勻研磨研磨對象物。進而,於研磨墊上形成乾燥部 分,而於該處附著少量之研磨液時,將只有溶液經蒸發等 而去除’並使研磨粒凝聚,成為劃痕形成之原因。 5 前述接觸角宜於75。〜93。之範圍内,而於79。〜91 。之範圍内則更為理想。 前述研磨墊中,成為研磨層基質材料之高分子材料為 聚胺甲酸酯,聚胺甲酸酯構成成分之多元醇成分主要為醚 · 系多元醇,進而該醚系多元醇之一部分宜為醚系水溶性乙 10 «η 5^. 〇 構成研磨墊之研磨層之特性方面,為使平坦性提升, 以較硬(高彈性模數)者佳,為使劃痕減少,則以較軟( 低彈性模數)者佳。總而言之,為使提升平坦性與減少劃 痕並行,需採用具有最適當硬度之研磨層。高分子材料中 15 ,聚胺甲酸酯之最大特徵即在於可藉由將原料組成做各種 改變而得到所需之物性,對於選擇最適當硬度之材料上較 · 為容易。此外,聚胺甲酸酯乃耐磨耗性、特別是耐研磨液 磨耗佳之材料,最適合作為研磨層之素材。 般之聚胺甲酸酯之可濕性不大,而對水之接觸角大 2〇 。特別是醚系聚胺甲酸酯之可濕性較聚酯系聚胺曱酸酯小 。但’聚酯系聚胺曱酸酯因研磨液中之水溶液(大多為驗 隹水’谷液)而水解,且導致聚合物物性降低及研磨特性降 低。因此’作為研磨層之高分子材料之聚胺甲酸酯宜為聚 醚系聚胺甲酸酯。藉由令聚胺甲酸酯構成成分中含有醚系 35 1222390 玖、發明說明 水溶性乙二醇,則可將聚醚系聚胺甲酸酯對水之可濕性調 整為最佳接觸角之70。〜95。範圍内。 前述研磨墊中,作為研磨層基質材料之聚胺甲酸酯宜 為具有微細氣泡之發泡聚胺甲酸酯。 5 因聚胺甲酸酯為含有微細氣泡之發泡聚胺甲酸酯,則 不僅對研磨液之可濕性達最佳狀態,且於研磨操作時可於 研磨墊表面保持研磨液中之研磨粒,故可得到符合要求之 研磨速度。發泡聚胺甲酸酯所具有之微細氣泡,氣泡直徑 (孔徑)宜為平均70μιη以下,理想者為5〇μηι以下, ίο 4〇Km以下更佳。一般而言宜於30μιη〜40μιη之範圍内。 前述研磨墊中,作為研磨層基質材料之發泡聚胺甲酸 酯宜含有聚矽氧系界面活性劑。 又’本發明係有關於一種研磨墊之製造方法,該研磨 墊係具有由含有微細氣泡之發泡聚胺甲酸酯構成之研磨層 15 者; 刖述發泡聚胺甲酸酯之接觸角係於7〇。〜95。之範圍 内,而該研磨墊之製造方法包含有以下程序,即: (1) 攪拌程序,係於異氰酸酯末端預聚物添加聚矽氧 系界面活性劑,並於非反應性氣體存在下攪拌形成氣泡分 20 散液; (2) 混合程序,係於前述氣泡分散液中添加鏈延長劑 而混合成發泡反應液; (3) 硬化程序,係令前述發泡反應液反應硬化。 前述研磨墊之製造方法宜並包含有一於前述研磨層上 36 1222390 玖、發明說明 再層積軟性多孔薄片之積層程序。 又,本發明之另一研磨墊,係至少具有研磨層與緩衝 層,且該緩衝層對水之潤脹率為40%以下。 藉由將研磨墊之緩衝層設定成對水之潤脹率為4〇%以 5 下,則硬度之降低與壓縮特性之變化小,因此可製得一種 研磨塾全體特性變化小,且無均句性、研磨率等研磨特性 經一段時間後改變而使晶圓之合格率降低情形之研磨墊。 此外可製得一具有穩定之高研磨速度且壽命長之研磨墊。 則述潤脹率係將用作緩衝層之素材以某一預定時間及 1〇預定溫度浸潰於蒸餾水中,並由浸潰前後之重量且依據下 列算式而算出者。 潤服率(%)==[(浸潰後之重量一浸潰前之重量)/浸 凊前之重量]X 1〇〇 月’J述緩衝層亦可為獨立氣泡式之樹脂發泡體,或可為 15 非發泡樹脂。 月述研磨塾宜為用以研磨半導體晶圓或精密機器用玻 螭基板者。 圖式簡單說明 20 第1圖係表示半導體研磨裝置之概略圖。 第2圖係表示研磨墊構造之概略圖。 第 3 f 、 a )、( 圖係表示動摩擦係數測定方法之概略 圖。 【貧施方式】 ^實施發明之較佳實施形態 37 玖、發明說明 <〔I〕研磨墊> 本發明之研磨墊中,研磨層之形成材料並無特殊限制 ’乃可使用諸如聚胺甲酸酯、聚酯、聚醯胺、丙烯酸酯系 樹脂等。其等之中,基於如前述耐磨耗性佳、可將原料組 成做各種改變、可輕易構成研磨層等理由,又以聚胺曱酸 酯較為理想。 以下’研磨層之形成材料乃就聚胺甲酸酯樹脂進行說 明。聚胺曱酸酯樹脂係由聚異氰酸酯、多元醇化合物及鏈 延長劑組成者’特別是令異氰酸酯末端胺甲酸乙酯預聚物 與作為鏈延長劑之有機二胺化合物以發泡狀態反應硬化所 得之發泡聚合物尤佳。 該異氰酸酯末端胺曱酸乙酯預聚物,係令聚異氰酸酯 與聚胺曱酸醋之技術領域中公知之多元醇化合物以異氰酸 酯基過剩反應而得者。 聚異氰酸酯可使用聚胺曱酸酯之領域中公知之化合物 而無特別限定。該聚異氰酸酯可舉以下數種為例,諸如: 2,4_二異氰酸甲苯、2,6-二異氰酸甲苯、2,2,-二異氰酸二笨 曱烧、2,4’_二異氰酸二苯甲烷、4,4,_二異氰酸二苯曱烷、 1,5-萘二異氰酸酯、對伸苯基二異氰酸酯、間伸苯基二異 氰酸酯、對苯二甲基二異氰酸酯、間苯二曱基二異氰酸酯 等芳香族二異氰酸酯類、二異氰酸伸乙酯、2,2,4-三甲基六 亞甲二異氰酸酯、1,6-六亞甲二異氰酸酯等脂肪族二異氰 酸醋類、1,4·環己烷二異氰酸酯、4,4,-二環己基甲烷二異 氰酸醋、異佛爾酮二異氰酸酯、去甲福二異氰酸酯等脂環 1222390 玖、發明說明 族二異氰酸酯類等。其等可單以1種使用,或混合2種以 上亦無妨。 聚異氰酸酯除上述二異氰酸酯化合物外,亦可使用3 官能以上之多官能聚異氰酸酯化合物。多官能之異氰酸酯 5 化合物,市面上售有德斯莫杜爾-N ( Desmodur-N,拜耳公司 製)或商品名多财德(Duranate,旭化成工業公司製)等一 系列一異乳酸酯加成物化合物。 前述二異氰酸酯中,宜如上述將4,4,-二環己基甲烷二 異氰酸酯(加氫MDI=HMDI)與二異氰酸曱苯並用。前 10 述二異氰酸曱苯對於發泡聚胺甲酸酯之特性上較為理想之 狀態為2,4-二異氰酸曱苯/2,6-二異氰酸甲苯=100/0〜60/40 (莫耳比)。 又,多元醇化合物,可舉諸如羥基末端聚酯、聚碳酸 酯、聚酯碳酸酯、聚醚、聚醚碳酸酯、聚酯醯胺等聚胺甲 15 酸醋之技術領域中公知之化合物作為多元醇,但其等中以 耐水解性佳之聚醚及聚碳酸酯為佳,由價格面與熔化黏度 面之觀點而言又以聚醚特別理想。另,若將聚胺甲酸酯樹 脂之抗鹼性考慮在内,則宜使用醚系多元醇或聚碳酸酯多 兀Sf*作為多龄化合物。 20 另,該等多元醇之數量平均分子量並無特殊限定,但 由製得之聚胺甲酸酯發泡體之彈性特性等觀點而言,宜於 500至5000之範圍内,而於500〜3000之範圍内更為理想 〇 多元醇之數量平均分子量若未達500,以此製得之聚 39 1222390 玖、發明說明 胺甲酸酯發泡體不具有充分之彈性特性,容易形成較脆之 聚合物,且以該聚胺曱酸酯發泡體為基質之研磨塾過硬, 而成為使研磨對象物之加工物研磨面產生劃痕之原因。又 因易於磨耗,故由研磨墊壽命之觀點而言亦不甚理想。 5 反之’數量平均分子量若超過5000,則以所製得之聚 胺甲酸酯發泡體為基質之研磨墊變軟,而無法獲得令人十 分滿意之平坦性。 聚醚多元醇可舉具有反應性氫原子之出發化合物與諸 如環氧乙烷、環氧丙烷、環氧丁烷、氧化苯乙烯、四氫呋 10喃、環氧氣丙烧等環氧烧之至少1種之反應生成物為例。 具有反應性氫原子之出發化合物,可舉例如水、雙酚A及 以下記載之製造聚酯多元醇時使用之二元醇。 又,聚醚多元醇並可舉聚四甲二醇(PTMG )、聚丙二 醇(PPG )、聚乙一醇(peg )等為例。抗驗性佳之材料則 15 以聚四甲二醇尤佳。 具有經基之聚碳酸酯多元醇,可舉諸如1,3_丙二醇、 1,4-丁二醇、ι,6_己二醇、二甘醇、聚乙二醇、聚丙二醇及 /或聚四甲二醇等二醇與二氣化羰、碳酸二烯丙酯(例如碳 酸二苯酯)或環狀碳酸酯(例如碳酸伸丙酯)之反應生成 20 物為例。 聚酿多元醇可舉例如聚伸丁基己二酸酯、聚六亞曱基 己二酸酯、聚己内酯多元醇等。 又’前述聚酯多元醇係舉二元醇與羧酸二鹼鹽之反應 生成物為例’但為提升耐水解性,則以酯鍵間距離長者為 40 1222390 玖、發明說明 佳,皆為長鏈成分之組合尤為理想。 ^^ 一 u哔亚熟特殊限定,但可舉下歹 者為例,如:乙二醇、1,3-及丙二醇、Μ_& 2,3· 丁二醇、Μ-己二醇、辛二醇、新戊二醇、環己尤 二甲醇、1,4-雙-(經甲基)-環己烷、2_甲基十丙二醇、 3-甲基-1,5-戊二醇、2,2,4-三甲基_u_戊二醇、二甘醇、二 伸丙甘醇、三甘醇、三伸丙甘醇、二伸丁甘醇等。 1015} / (original weight)] x100 The aforementioned swelling degree is in the range of 2% to 15%. If the degree of swelling becomes smaller, the softening of the abrasive layer during the grinding process is not complete, and the benefit of reducing scratches is small. Therefore, the aforementioned degree of swelling should be above 2%, and more preferably above 2.5% · Terabetsu is better than 3 / °. Conversely, if the degree of swelling becomes large, the abrasive layer may be excessively softened. Therefore, the aforementioned degree of swelling is preferably 15% or less, more preferably 10% or less, and particularly preferably 8% or less. In addition, the surface of the abrasive layer formed by the polymer material with the aforementioned swelling degree is preferably 52 (Slow and D hardness). In a general state, from the viewpoint of flatness, the range is about 75, and 55 ~ The range of 70 is more than 30 1,222,390, and the invention description is ideal. The reduction in hardness of the surface of the abrasive layer during the grinding process can be inferred from the degree of swelling, but the degree of the degree of swelling is the same as that described above (when immersed in a 20 ×: PHII sodium hydroxide aqueous solution for 24 hours). The hardness should be reduced by about 4 ~ 10, and more preferably by 5 ~ 8. 5 In the aforementioned polishing pad, the polymer material used as the matrix material of the polishing layer is polyurethane, and the polyol compound constituting the polyurethane is preferably a water-soluble polymer polyol. In order to improve the flatness of one of the polishing characteristics of the polishing pad (polishing layer), it is necessary to harden the entire polishing layer. This can be done by selecting a hard material, that is, a material with a high modulus of elasticity, as the polymer material used to form the abrasive layer. Among the polymer materials, the most important feature of polyurethane is that it can obtain the required physical properties through various changes to the composition of the raw materials, and it is easy to select a high elastic modulus material that is most suitable for polishing pads with improved flatness. In addition, a polyurethane-based material with excellent abrasion resistance is the most suitable material for the polishing layer. In addition, the aforementioned swelling degree of the polyurethane formed into a high-molecular material can be adjusted by using a hydrophilic compound as a constituent in the polyurethane, but it is desirable to use a high water-solubility The molecular polyol is adjusted as a polyol compound. In the aforementioned polishing pad, the polyurethane used as the matrix material of the polishing layer, 20 is preferably a foamed polyurethane having fine air bubbles. Polyurethane is a foamed polyurethane containing fine air bubbles, so that the abrasive particles in the polishing liquid can be sufficiently maintained on the surface of the polishing pad during the grinding operation, so that the required grinding speed can be obtained. Foamed polyurethane has uniform fine air bubbles and higher hardness than those of the same density. Such a foamed polyamine 31 1222390 玖, description of the invention The fine foaming structure of the formate can make the polyurethane highly elastic modulus while maintaining the polishing liquid supplied when used as a polishing pad to ensure polishing speed. The micro-foam structure is very effective for maintaining the abrasive particles in the polishing liquid in the pores of the micro-foaming part and stabilizing the polishing speed. Therefore, the fine 5 bubbles can sufficiently increase the polishing speed and achieve a stable effect. The fine bubbles having a foamed polyurethane are those having an average bubble diameter of 70 µm or less, preferably 50 µm or less, and more preferably 40 µm or less. Generally speaking, it should be in the range of 30 μm to 40 μm. In the foregoing polishing pad, the density of the foamed polyurethane 10 as the matrix material of the polishing layer is preferably in the range of 0.67 g / cm 3 to 0.90 g / on 3. When the polyurethane of the abrasive layer matrix material is used as the micro-foamed polyurethane, if the density becomes smaller, the flatness is insufficient. Therefore, the density of the micro-foamed polyurethane is preferably 0.67 g / cm 3 The above is more preferably 0.68 g / cm 3 or more. Conversely, if the density of the micro-foamed polyurethane is increased, the number of 15 micro-bubbles on the surface of the abrasive layer will be reduced, which is not ideal from the viewpoint of the polishing speed. Therefore, the density of the micro-foamed polyurethane is appropriate. It is 0.90 g / cm 3 or less, and more preferably 0.88 g / cm 3 or less. In the aforementioned polishing pad, the foamed polyurethane which becomes the matrix material of the polishing layer preferably contains a polysiloxane surfactant. 20 In the production of foamed polyurethane, pre-mixing a polysiloxane surfactant in the raw material of polyurethane is beneficial to the stable formation of fine air bubbles, and it is not suitable for polyurethane S Physical properties' and can stably produce fine and uniform foamed polyurethane. In the aforementioned polishing pad, the storage elastic modulus of the polishing layer at 40 ° C should be 32 1222390 玖, and the invention description is 270 MPa or more. The polishing layer is composed of the above-mentioned polymer material as a matrix material, and a sufficient flatness can be obtained by forming a high elastic modulus of 270 MPa or more by describing the elastic modulus of the polymer. The polishing pad using such a high-elasticity modulus polymer material 5 is very useful for planarization of device-based wafer polishing, and it is also useful for glass polishing applications that require a high-elasticity modulus polishing pad. In addition, the polishing pad can perform polishing operations with stable and high polishing efficiency. The aforementioned storage elastic modulus is preferably 280Mpa or more, more preferably 300Mpa or more. 10. The present invention relates to a method for manufacturing the aforementioned polishing pad, which includes a process for manufacturing a micro-foamed polyurethane, that is, the first component containing an isocyanate group-containing compound or the active hydrogen group-containing compound. At least one of the second component of the compound is added in an amount of 0.1% by weight to 5% by weight based on the total amount of the first component and the second component. A polysiloxane-based surfactant that does not contain a hydroxyl group, and then the components to which the aforementioned surfactant is added are stirred with a non-reactive gas to prepare a bubble dispersion solution in which the non-reactive gas is dispersed into fine bubbles. The remaining components are mixed and hardened in the bubble dispersion. In addition, another polishing pad of the present invention includes a polishing layer using a polymer material as a matrix material, which is characterized in that the contact angle of the polymer material with water is 20 to 70. ~ 95. Within range. In the present invention described above, a polymer material having a moderate wettability is used as a matrix material for forming a polishing layer of a polishing pad. Such a polishing pad having a polishing layer using a polymer material having a moderate wettability does not need to be subjected to a hydrophilization process in addition to the procedure for manufacturing the polishing layer of the polishing pad. Therefore, the manufacturing procedure is simple, and The polishing liquid has a good tight binding property, and can evenly grind the object to be polished, with few scratches, and can maintain a polishing speed that meets the requirements of a high polishing rate. Among them, the wettability of the polymer material is evaluated by using the polymer material itself. The contact angle is greatly affected by the state of the surface of the polymer material, so it is measured under the following conditions. The polymer material is formed into a film with a thickness of about 100 μm by a hot press. The temperature and pressure are appropriately set depending on the polymer material. For example, in the case of polyurethane, it is 2 and about 5 MPa. The contact angle meter ca-x (produced by Kyowa Interface Science Co., Ltd.) was used to measure the contact angle of the obtained film with water by the silk droplet method. Generally, the surface of the polishing pad is not flat when viewed microscopically. For example, in order to improve the retention of the abrasive particles in the polishing liquid, the polymer material is foamed, or the channel processing is performed to uniformly disperse the polishing liquid and discharge the abrasive debris, or to further improve the retention of the abrasive particles. The contact angle for trimming to improve the grinding speed also depends on the surface shape under this special microcosm. That is, the value of the contact angle varies depending on the shape of the surface, and sometimes it cannot be measured from the shape. Therefore, the contact angle was measured on a flat film surface as described above. The aforementioned contact angle is at 70. Within the range of ~ 95 °. Less than 70. When the obtained polishing pad is affected by the surface shape, the wettability of the polishing liquid is too large, and the solution in the polishing liquid is absorbed inside the polishing pad, causing the polishing pad to swell, and the stability of the polishing speed is deteriorated. Contact angle super fruit 95. At this time, the obtained polishing pad is affected by the surface shape, the polishing liquid cannot be completely adhered to the polishing pad, and the polishing speed becomes small. Also, 1222390 玖, description of the invention Even if the polishing liquid adheres to the polishing pad, the polishing object cannot be uniformly polished due to the uneven amount of the polishing liquid. Further, a dry portion is formed on the polishing pad, and when a small amount of polishing liquid is adhered there, only the solution is removed by evaporation or the like 'and the abrasive particles are aggregated, which causes the formation of scratches. 5 The aforementioned contact angle should be 75. ~ 93. Range, and at 79. ~ 91. The range is more ideal. In the aforementioned polishing pad, the polymer material used as the matrix material of the polishing layer is polyurethane, and the polyol component of the polyurethane constituent is mainly an ether-based polyol, and a part of the ether-based polyol is preferably Ether-based water-soluble ethyl 10 «η 5 ^. 〇 In terms of the characteristics of the polishing layer of the polishing pad, in order to improve the flatness, it is better to use a harder (high elastic modulus), and to reduce scratches, use a softer (Low elastic modulus) is preferred. In short, in order to improve flatness and reduce scratches simultaneously, an abrasive layer with the most appropriate hardness is required. Among polymer materials, the biggest feature of polyurethane is that the required physical properties can be obtained by various changes in the composition of the raw materials. It is easier to select the material with the most appropriate hardness. In addition, polyurethane is a material with good abrasion resistance, especially resistance to abrasive fluids, and is most suitable as a material for abrasive layers. The general polyurethane has low wettability and a large contact angle with water of 20%. In particular, the ether-based polyurethane has less wettability than the polyester-based polyurethane. However, the 'polyester-based polyurethane' is hydrolyzed by the aqueous solution in the polishing solution (mostly the test water), and the polymer properties are lowered and the polishing characteristics are lowered. Therefore, the polyurethane used as the polymer material of the polishing layer is preferably a polyether-based polyurethane. By including polyurethane-based 35 1222390 构成 in polyurethane constituents, and water-soluble ethylene glycol described in the invention, the wettability of polyether polyurethane to water can be adjusted to the optimum contact angle. 70. ~ 95. Within range. In the aforementioned polishing pad, the polyurethane used as the base material of the polishing layer is preferably a foamed polyurethane having fine bubbles. 5 Because polyurethane is a foamed polyurethane with fine bubbles, it not only achieves the best wettability of the polishing liquid, but also can maintain the polishing in the polishing liquid on the surface of the polishing pad during the polishing operation. Grain, so it can get the required grinding speed. The fine bubbles of the foamed polyurethane should have an average diameter (pore diameter) of 70 μm or less, ideally 50 μm or less, and more preferably 40 Km or less. Generally speaking, it should be in the range of 30 μm to 40 μm. In the aforementioned polishing pad, the foamed polyurethane as the matrix material of the polishing layer preferably contains a polysiloxane surfactant. The invention also relates to a method for manufacturing a polishing pad having a polishing layer 15 composed of a foamed polyurethane containing fine bubbles; the contact angle of the foamed polyurethane is described. Tied to 70. ~ 95. Within this range, the manufacturing method of the polishing pad includes the following procedures, namely: (1) Stirring procedure, which is based on the addition of a polysiloxane surfactant to an isocyanate-terminated prepolymer and stirring in the presence of a non-reactive gas Bubbles are divided into 20 liquid dispersions; (2) A mixing procedure is to add a chain extender to the aforementioned bubble dispersion to mix to form a foaming reaction solution; (3) A hardening procedure is to cause the aforementioned foaming reaction solution to harden by reaction. The manufacturing method of the aforementioned polishing pad preferably includes a lamination process of laminating the flexible porous sheet on the aforementioned polishing layer. In addition, another polishing pad of the present invention includes at least a polishing layer and a buffer layer, and the swelling ratio of the buffer layer to water is 40% or less. By setting the buffer layer of the polishing pad to a water swelling ratio of 40% or less, the reduction in hardness and the change in compression characteristics are small, so a polishing pad can be produced with small changes in overall characteristics and no uniform A polishing pad in which the polishing characteristics such as the sentence and the polishing rate are changed over a period of time, which reduces the pass rate of the wafer. In addition, a polishing pad having a stable high polishing speed and a long life can be obtained. The swelling ratio is calculated by immersing the material used as the buffer layer in distilled water at a predetermined time and 10 predetermined temperature, and calculating the weight based on the following formula before and after the immersion. Moisturizing ratio (%) == [(weight after immersion-weight before immersion) / weight before immersion] X 100 'J said the buffer layer can also be an independent bubble type resin foam , Or may be 15 non-foaming resin. The monthly polishing wafer is preferably used for polishing semiconductor wafers or glass substrates for precision machines. Brief Description of the Drawings Fig. 1 is a schematic view showing a semiconductor polishing apparatus. Fig. 2 is a schematic diagram showing the structure of a polishing pad. 3f, a), (The figure is a schematic diagram showing a method for measuring a dynamic friction coefficient. [Poor application mode] ^ A preferred embodiment of the invention 37 玖, description of the invention < [I] polishing pad > polishing of the present invention In the pad, there is no particular limitation on the material for forming the polishing layer. For example, polyurethane, polyester, polyamide, acrylate resin, etc. can be used. Among them, based on the aforementioned good abrasion resistance, Polyurethane can be used for various reasons such as various changes in the composition of the raw materials and can easily constitute a polishing layer. Polyurethane resin is described below as the material for forming the polishing layer. Polyurethane resin It is composed of polyisocyanate, polyol compound and chain extender, especially the foamed polymer obtained by reacting and curing the isocyanate-terminated urethane prepolymer and the organic diamine compound as a chain extender in a foamed state. The isocyanate-terminated ethyl amine acetate prepolymer is obtained by reacting a polyhydric alcohol compound known in the technical field of polyisocyanate and polyurethane with an excess of isocyanate groups. The polyisocyanate may be a compound known in the field of polyurethane without particular limitation. The polyisocyanate can be exemplified by the following types, such as: 2,4-diisocyanate toluene, 2,6-diisocyanate Toluene, 2,2, -diisocyanate dibenzine, 2,4'_diisocyanate diphenylmethane, 4,4, _diisocyanate diphenylmethane, 1,5-naphthalene diisocyanate , Aromatic diisocyanates such as p-phenylene diisocyanate, m-phenylene diisocyanate, p-xylylene diisocyanate, m-xylylene diisocyanate, ethyl diisocyanate, 2,2,4 -Aliphatic diisocyanates such as trimethylhexamethylene diisocyanate, 1,6-hexamethylene diisocyanate, 1,4 · cyclohexane diisocyanate, 4,4, -dicyclohexylmethane diiso Alicyclic 1222390 醋 such as cyanate vinegar, isophorone diisocyanate, norformyl diisocyanate, family diisocyanates, etc. These can be used singly or in combination of two or more. Polyisocyanate removal In addition to the above-mentioned diisocyanate compounds, polyfunctional polyisocyanate compounds having three or more functions can also be used. A series of isoisolactate additions such as Desmodur-N (Desmodur-N, manufactured by Bayer) or Durande (Duranate, manufactured by Asahi Kasei Corporation) are commercially available. Among the aforementioned diisocyanates, 4,4, -dicyclohexylmethane diisocyanate (hydrogenated MDI = HMDI) and diisocyanate xylbenzene are preferably used in combination as described above. The ideal state of the foamed polyurethane is 2,4-diisocyanatobenzene / 2,6-diisocyanate toluene = 100/0 ~ 60/40 (Molar ratio). The polyol compound may be a polyol known in the technical field of polyurethane 15 acid esters such as hydroxyl-terminated polyester, polycarbonate, polyester carbonate, polyether, polyether carbonate, polyester ammonium, etc. However, among them, polyether and polycarbonate having good hydrolysis resistance are preferable, and polyether is particularly preferable from the viewpoint of price and melting viscosity. When taking into consideration the alkali resistance of the polyurethane resin, it is preferable to use an ether polyol or polycarbonate polyol Sf * as the multi-age compound. 20 In addition, the number-average molecular weight of these polyols is not particularly limited, but from the viewpoint of the elastic properties of the polyurethane foam to be produced, it is preferably in the range of 500 to 5000, and in the range of 500 to The range of 3000 is more ideal. If the number average molecular weight of the polyhydric alcohol is less than 500, the poly 39 1222390 produced by this method is described. The invention shows that the urethane foam does not have sufficient elastic properties and is easy to form brittle. Polymer, and the polishing pad using the polyurethane foam as a matrix is too hard, which causes scratches on the polished surface of the object to be polished. Since it is easy to wear, it is also not ideal from the viewpoint of the life of the polishing pad. 5 Conversely, if the number average molecular weight exceeds 5000, the polishing pad based on the polyurethane foam obtained will become soft, and satisfactory flatness cannot be obtained. Polyether polyols can include at least at least one starting compound having a reactive hydrogen atom and epoxy resins such as ethylene oxide, propylene oxide, butylene oxide, styrene oxide, tetrahydrofuran, propylene oxide, etc. Take one reaction product as an example. Examples of the starting compound having a reactive hydrogen atom include water, bisphenol A, and glycols used in the production of polyester polyols described below. The polyether polyol may be exemplified by polytetramethylene glycol (PTMG), polypropylene glycol (PPG), polyethylene glycol (peg), and the like. For materials with good resistance, polytetramethylene glycol is particularly preferred. Polycarbonate polyols having a base may be exemplified by 1,3-propanediol, 1,4-butanediol, ι-6-hexanediol, diethylene glycol, polyethylene glycol, polypropylene glycol, and / or poly (ethylene glycol). The reaction of diols such as tetramethyl glycol with dicarbonyl carbonyl, diallyl carbonate (such as diphenyl carbonate) or cyclic carbonate (such as propylene carbonate) to produce 20 products is taken as an example. Examples of the polyether polyol include polybutylene adipate, polyhexamethylene adipate, and polycaprolactone polyol. Also, the aforementioned polyester polyol is exemplified by a reaction product of a diol and a carboxylic acid dibasic salt. However, in order to improve the hydrolysis resistance, the longer distance between the ester bonds is 40 1222390 玖. A combination of long chain components is particularly desirable. ^^ Yiu Biya is specially limited, but the following can be taken as examples, such as: ethylene glycol, 1,3- and propylene glycol, M_ & 2,3 · butanediol, M-hexanediol, octane Alcohol, neopentyl glycol, cyclohexanedimethanol, 1,4-bis- (methyl) -cyclohexane, 2-methyldecapropanediol, 3-methyl-1,5-pentanediol, 2 , 2,4-trimethyl-u-pentanediol, diethylene glycol, propylene glycol, triethylene glycol, propylene glycol, propylene glycol and the like. 10

構成聚醋多元醇之竣酸二驗鹽,可使用脂肪族、脂環 族、芳香族及/或雜環式之羧酸二鹼鹽而無特別限制,但因 需將生成之末端NCO預聚物作成液狀或低熔化黏度,故宜 使用脂肪族或脂環族之羧酸二鹼鹽,而於運用芳香族類時 則宜同時並用脂肪族或脂環族之緩酸。As the diacid salt of the polyacetate polyol, an aliphatic, cycloaliphatic, aromatic, and / or heterocyclic carboxylic acid dibasic salt can be used without particular limitation, but it is necessary to prepolymerize the resulting terminal NCO The material is made into liquid or low melting viscosity, so it is suitable to use aliphatic or alicyclic carboxylic acid dibasic salt. When using aromatics, it is better to use aliphatic or alicyclic slow acid at the same time.

上述適用之羧酸二鹼鹽,可舉下列者為例,如:琥珀 酸、己二酸、辛二酸、壬二酸、癸二酸、酞酸、異酞酸、 15四酞酸、萘二羧酸、鄰環己烷二羧酸、間環己烷二綾酸、 對環己烷二羧酸、二聚物脂肪酸、油酸等。 月’J述聚醋多元醇亦可使用如ε-己内g旨等内g旨之開環聚 合物,或如ε-羥己酸等羥羧酸之縮聚物之聚酯。 聚酯聚碳酸酯多元醇,可舉例如聚己内酯多元醇等聚 20 酯二醇與碳酸亞烴酯之反應生成物、令碳酸伸乙酯與多元 醇反應再將所得之反應混合物與有機二羧酸反應而成之反 應生成物等,作為抗鹼性佳之材料。 異氰酸酯末端胺甲酸乙酯預聚物中,除多元醇化合物 外亦了使用低分子多元醉。低分子多元醇可舉前述製造聚 41 1222390 玖、發明說明 酯多元醇時所用之二元醇為例,且宜使用二甘醇、L3·丁 二醇、3-甲基-1,5-戊二醇及1,6-己二醇中之任1種或其等 之混合物。若使用鏈長於1,6-己二醇之二元醇,則可製得 % 鑄造成形時之反應性或最終製成之聚胺甲酸酯研磨材成形 5 物之硬度適中之研磨層。 於製造用以構成研磨層之具有微細氣泡之發泡聚胺甲 酸酯時,上述多元醇可單獨使用亦可將2種以上同時並用 。亦可視必要而並用3官能以上之成分。 Φ 上述多元醇化合物、低分子多元醇,主要使用2官能 10 之成分,但將3官能以上之成分同時並用則可使所得之研 磨墊之熱尺寸變化率穩定維持在3%以下,亦為理想之實施 形態。 異氰酸酯成分乃視鑄造成形時所需之使用時間(p〇t life)而適當選定,且需將生成之末端NC〇預聚物形成低熔 15化黏度,因此為單獨運用或使用2種以上之混合物。 本發明中作為異氰酸酯末端預聚物之鏈延長劑使用之 ® 有機一胺化合物,可使用公知之鏈延長劑而無特別限定。 該鏈延長劑為具有至少2個以上活性氫基之有機化合物, * 而该活性氫基可舉羥基、一級或二級胺基、巯基(SH)等 ♦ 2〇為例。具體而言,可舉諸如4,4,·亞甲基雙(鄰氣苯胺)( MOCA)、2,6-二氣-對苯二胺、4,4,_亞甲基雙(2,3_二氯苯 胺)、3,5_雙(甲硫基)-2,4_甲苯二胺、3,5_雙(甲硫基)- 2.6- 甲苯二胺、3,5_二乙基甲苯_2,4_二胺、3,5_二乙基甲苯_ 2.6- 二胺、伸丙二醇-二對胺苯甲酸酯、-雙(孓胺基苯硫 42The suitable carboxylic acid dibasic salts mentioned above can be exemplified by the following, for example: succinic acid, adipic acid, suberic acid, azelaic acid, sebacic acid, phthalic acid, isophthalic acid, 15 tetraphthalic acid, naphthalene Dicarboxylic acid, o-cyclohexanedicarboxylic acid, m-cyclohexanedicarboxylic acid, p-cyclohexanedicarboxylic acid, dimer fatty acid, oleic acid and the like. The polyester polyols described above can also be used as ring-opening polymers such as ε-caprolactone or polyesters of polycondensates of hydroxycarboxylic acids such as ε-hydroxycaproic acid. The polyester polycarbonate polyol may be, for example, a reaction product of a poly 20-ester diol such as polycaprolactone polyol and an alkylene carbonate, reacting ethylene carbonate with a polyol, and then reacting the obtained reaction mixture with an organic compound. A reaction product obtained by the reaction of a dicarboxylic acid, etc., as a material having excellent alkali resistance. In the isocyanate-terminated urethane prepolymer, in addition to polyol compounds, low-molecular-weight polyols are also used. Examples of the low-molecular-weight polyhydric alcohols include the glycols used in the above-mentioned production of poly 41 1222390 玖, the description of the ester polyols, and diethylene glycol, L3 · butanediol, and 3-methyl-1,5-pentane are suitable. Any one of diol and 1,6-hexanediol or a mixture thereof. If a diol having a chain length longer than 1,6-hexanediol is used, a polishing layer with a moderate hardness of the reactivity at the time of casting molding or the final polyurethane molding material can be obtained. When producing a foamed polyurethane having fine bubbles for forming a polishing layer, the above-mentioned polyols may be used alone or in combination of two or more kinds. If necessary, tri- or more functional components can be used together. Φ The above-mentioned polyhydric alcohol compounds and low-molecular-weight polyols mainly use bifunctional 10 components, but the simultaneous use of trifunctional or higher functional components can keep the thermal dimensional change rate of the obtained polishing pad stable below 3%, which is also ideal. Implementation form. The isocyanate component is appropriately selected depending on the pot life required during casting and molding, and it is necessary to form the resulting terminal NC〇 prepolymer to have a low melting viscosity of 15, so it is used alone or two or more kinds are used. mixture. As the organic monoamine compound used as the chain extender of the isocyanate-terminated prepolymer in the present invention, a known chain extender can be used without particular limitation. The chain extender is an organic compound having at least two active hydrogen groups, and the active hydrogen group can be exemplified by a hydroxyl group, a primary or secondary amine group, and a mercapto group (SH). ♦ 20 is an example. Specifically, for example, 4,4, · methylenebis (o-aniline) (MOCA), 2,6-digas-p-phenylenediamine, 4,4, _methylenebis (2,3 _Dichloroaniline), 3,5_bis (methylthio) -2,4_toluenediamine, 3,5_bis (methylthio)-2.6-toluenediamine, 3,5_diethyltoluene _2,4_diamine, 3,5_diethyltoluene_ 2.6-diamine, propylene glycol-di-p-aminobenzoate, -bis (fluorenylphenylsulfide 42)

•V •V 1222390 玖、發明說明 基)乙烧、4,4’-二胺-3,3’-二乙基-5,5’-二甲基二苯甲燒等 聚胺類,或,上述低分子多元醇為例。其等單以1種使用 或混合2種以上皆可。 聚異氰酸酯、多元醇化合物、鏈延長劑之比,可隨各 5自之分子量或研磨墊之所需物性等而做各種變化。為製得 具有所需研磨特性之研磨墊,則相對於多元醇化合物與鏈 延長劑之合計活性氫基(羥基+胺基)數之聚異氰酸酯之 異氰酸酯基數宜於0.95〜1.15之範圍内,而於0.99〜1.1〇 · 之範圍内更為理想。 10 又,多元醇化合物與低分子多元醇之,比可依由其等 製造之聚胺甲酸酯樹脂所要求之特性而適當設定。 其中,如申清專利範圍第23項之研磨塾,由耐水解性 、彈性特性、耐磨耗性等觀點而言,多元醇需含有聚四甲 二醇。另,該聚四甲二醇需符合數量平均分子量於500至 15 1600之範圍内,且分子量分佈(重量平均分子量/數量平均 分子量)小於1.9之條件。 · 該數量平均分子量係由依照JIS κ 1557所測定之羥基 價而求得之值。又,分子量分佈乃依下列條件測定之值。 · • GPC裝置·· IX—ι〇Α (島津製作所製) 20 •試樣製作:將試樣約4mg溶解於四氫呋喃2ml中 •層析管·· MIX—E 2根(PL社製) •層析管溫度:40°C •移動相:四氫咬喃 •流速:0.7ml/分 43 1222390 玖、發明說明 •注入量:60μ1 •檢測器:RI (37°C ) •分子量分佈:標準PPG (聚丙烯多元醇)換算 該四亞甲基二醇之數量平均分子量若未達5〇〇,則以 5此製得之聚胺甲㈣不具有充分之彈性祕,並形成較脆 之聚合物,且由該聚胺曱酸酯製成之研磨墊過硬,而成為 使研磨對象之加工物研磨面產生劃痕之原因,效果並不理 想。此外,因易於磨耗,故由研磨墊壽命之觀點而言亦不 甚理想。 10 數量平均分子量若超過1600,則以此製得之聚胺曱酸 酯所製成之研磨墊變軟,且無法完成令人十分滿意之平坦 化加工,效果亦不理想。 又’聚四甲二醇之分子量分佈若達1.9以上,則由此 製得之聚胺甲酸酯之硬度(彈性模數)之溫度相依性變大 15 ’且該聚胺甲酸酯所製成之研磨墊,溫度造成之硬度(彈 性模數)之差變大。如上所述,因研磨墊與加工物間產生 摩擦熱,而使研磨時研磨墊之溫度改變。因此,於研磨特 性上產生差異’導致效果並不理想。 前述多元醇除聚四甲二醇外,凡於不損及研磨墊特性 20 之範圍内,前述多元醇化合物、低分子多元醇皆可同時並 用。 又,如申請專利範圍第23項之研磨墊,由製得之聚胺 甲酸酯及其所製造之研磨墊之機械特性、耐磨耗特性等觀 點而言,硬化劑需以4,4,_亞甲基雙(鄰氣苯胺)為主成分 44 1222390 玖、發明說明 而構成。唯,於不損及研磨墊特性之範圍内,該硬化劑除 4,4、亞甲基雙(鄰氯苯胺)外,亦可同時並用2,6-二氯-對 笨二胺、4,4,-亞甲基雙(2,3-二氣苯胺)等聚胺類,或前 % 述低分子多元醇。 5 另,申請專利範圍第23項之研磨墊之形態,亦可如日 本專利第3013105號中所見由渗有内含加壓氣體之高分子 微小元素之聚胺甲酸酯基質構成,亦可如日本專利公開公 報特開平11一322878號中所見由分散有聚苯乙烯系珠之微 · 發泡聚胺曱酸酯構成。又可如日本專利公開特開2〇〇〇 — 10 P8374號所見由微細氣泡聚胺甲酸酯發泡體構成。 前述本發明之聚胺甲酸酯樹脂係可應用熔融法、溶液 法等公知之胺曱酸乙酯化技術而製造,但考慮到成本、作 業環境等時,則宜以熔融法製造。 聚胺甲酸酯之製造,可以預聚物法、一步發泡法(〇ne_ 15 shot process)等任一方法進行,但預聚物法乃事先由聚異氰 酸酯與多元醇化合物合成異氰酸酯末端預聚物,並令鏈延 · 長劑於其中反應’所付聚胺甲酸g旨之物理性特性佳,故較 為適合。 另,市面上售有由聚異氰酸酯與多元醇化合物製造之 20 異氰酸酯末端預聚物,凡適合本發明者,皆可使用其等並 藉預聚物法將本發明所使用之聚胺甲酸酯聚合。異氰酸酯 末端預聚物為分子量於800〜5000左右者,其加工性、物 理性特性等優異,故適於使用。 此外異氰酸酯末端預聚物亦可混合2種以上使用,特 45 1222390 玖、發明說明 別是製造用有脂肪族乃至於脂環族二異氛酸醋與芳香族二 異氰酸醋之發泡聚胺曱酸酉旨時,理想之形態係將用有脂肪 族乃至於脂環族二異t酸酯之預聚物與用冑芳香族二異氰 酸酯之預聚物混合。 Λ 5 調整異氰酸酯單體之殘留率之方法,舉例言之,可製 造異氰酸醋單體殘留率小之預聚物再將異氛酸醋單體添加 於該預聚物中,亦可藉由蒸餾、減壓等方法而由異氰酸酯 單體殘留率大之預聚物中去除異氰酸酯單體。 前述具胺曱酸酯之製造,係混合含有含異氰酸酯基化 10合物之第1成分及含有含活性氫基化合物之第2成分再使 其硬化。預聚物法中,異氰酸酯末端預聚物形成含異氰酸 酯基化合物,且鏈延長劑形成含活性氫基化合物。一步發 泡法中,聚異氰酸酯形成含異氰酸酯基化合物,且鏈延長 劑及多元醇化合物形成含活性氫基化合物。 15 上述聚胺曱酸酯樹脂之製造方法,可舉諸如添加中空 珠之方法、藉機械性發泡法形成發泡體之方法等為例,但 並非以此為限。亦可將雙方同時並用,但以使用具有活性 氫基且為多烷基矽氧烷與聚醚之共聚物之聚矽氧系界面活 性劑之機械性發泡法較佳。 20 聚胺甲酸酯之製造上,可採用於混合並攪拌前述聚胺 甲酸酯原料(含有含異氣酸酯基化合物之第1成分及含有 含活性氫基化合物之第2成分)前,或於混合並攪拌時, 於聚胺甲酸醋原料中藉非反應性氣體攝入氣泡後,使其硬 化及發泡,製成呈發泡狀態(理想者為具有微細氣泡之發 46 1222390 玖、發明說明 泡狀態)之聚胺甲酸酯樹脂發泡體成塊物之手法。 此時’宜先於聚胺甲酸酯原料(含有含異氰酸㊉義化 合物之第1成分及/或含有含活性氫基化合物之第2成八) 中添加聚矽氧系界面活性劑,並將前述添加有聚石夕氧系界 5面活性劑之成分與非反應性氣體攪拌,使其分散成微細氣 泡後,或於使其分散時,於其中混合殘餘之成分。預先將 聚矽氧系界面活性劑混合於聚胺甲酸酯原料中,乃一對穩 定製作微細氣泡非常有效之方法。 本發明所使用之聚矽氧系界面活性劑,宜使用多烷基 1〇石夕氧烷與聚醚之共聚物之界面活性劑。具體而言可以下列 化學式1〜化學式6所示之化合物為例。 (化1) CCH, CH, X i I 3 s i 〇 (S Ι Ό) m (S i Ο) „ S i (CHa ) r I i CH, CH, (化2 )• V • V 1222390 玖, invention explanation group) Ethyl alcohol, 4,4'-diamine-3,3'-diethyl-5,5'-dimethylbenzyl alcohol, or, The above-mentioned low-molecular-weight polyol is taken as an example. These may be used singly or in combination of two or more. The ratio of the polyisocyanate, the polyol compound, and the chain extender can be variously changed according to the molecular weight of each compound or the required physical properties of the polishing pad. In order to obtain a polishing pad having the required polishing characteristics, the number of isocyanate groups of the polyisocyanate relative to the total number of active hydrogen groups (hydroxyl + amine groups) of the polyol compound and the chain extender should be in the range of 0.95 to 1.15, and It is more preferable to be in the range of 0.99 to 1.1. 10 The ratio of the polyol compound to the low-molecular-weight polyol can be appropriately set depending on the characteristics required of the polyurethane resin produced by them. Among them, for example, the grinding mill in item 23 of the scope of patent application, from the viewpoints of hydrolysis resistance, elasticity, abrasion resistance, etc., the polyhydric alcohol needs to contain polytetramethylene glycol. In addition, the polytetramethylene glycol must meet the conditions that the number average molecular weight is in the range of 500 to 15 1600, and the molecular weight distribution (weight average molecular weight / number average molecular weight) is less than 1.9. · The number average molecular weight is a value obtained from a hydroxyl value measured in accordance with JIS κ 1557. The molecular weight distribution is a value measured under the following conditions. GPC device IX—ι〇Α (Shimadzu Corporation) 20 • Sample preparation: Dissolve approximately 4 mg of the sample in 2 ml of tetrahydrofuran • Chromatography tube • 2 MIX-E (manufactured by PL Corporation) • Layer Analytical tube temperature: 40 ° C • Mobile phase: Tetrahydrofuran • Flow rate: 0.7ml / min 43 1222390 玖, invention description • Injection volume: 60μ1 • Detector: RI (37 ° C) • Molecular weight distribution: standard PPG ( Polypropylene polyol) If the number average molecular weight of the tetramethylene glycol is less than 500, then the polycarbamidine produced at 5 does not have sufficient elasticity and forms a brittle polymer. In addition, the polishing pad made of the polyurethane is too hard, which causes a scratch on the polishing surface of the object to be polished, and the effect is not ideal. In addition, since it is easy to wear, it is not satisfactory from the viewpoint of the life of the polishing pad. 10 If the number-average molecular weight exceeds 1600, the polishing pad made of the polyurethane thus obtained becomes soft, and satisfactory flattening processing cannot be completed, and the effect is not satisfactory. Also, if the molecular weight distribution of polytetramethylene glycol is 1.9 or more, the temperature dependence of the hardness (elastic modulus) of the polyurethane obtained therefrom will be increased by 15 'and the polyurethane In the finished polishing pad, the difference in hardness (elastic modulus) due to temperature becomes larger. As described above, the frictional heat generated between the polishing pad and the workpiece causes the temperature of the polishing pad to change during polishing. Therefore, a difference in the polishing characteristics results in an unsatisfactory effect. In addition to polytetramethylene glycol, the aforementioned polyols can be used in combination as long as the aforementioned polyol compounds and low-molecular-weight polyols do not impair the characteristics of the polishing pad 20. In addition, if the polishing pad of item 23 of the patent application scope, from the viewpoint of the mechanical properties and abrasion resistance characteristics of the polyurethane produced and the polishing pad manufactured by it, the hardener needs to be 4,4, _ Methylene bis (o-aniline) is the main component 44 1222390 玖, and is constructed according to the description of the invention. However, as long as the characteristics of the polishing pad are not impaired, in addition to 4,4, methylene bis (o-chloroaniline), the hardener can also be used in combination with 2,6-dichloro-p-phenylenediamine, 4 ,, Polyamines such as 4, -methylenebis (2,3-digas aniline), or the aforementioned low-molecular-weight polyols. 5 In addition, the form of the polishing pad in the scope of the patent application No. 23 can also be composed of a polyurethane matrix impregnated with a polymer microelement containing a pressurized gas, as seen in Japanese Patent No. 3013105. As seen in Japanese Patent Laid-Open Publication No. 11-322878, it is composed of micro · foamed polyurethane dispersed with polystyrene beads. It can also be composed of fine-bubble polyurethane foam as seen in Japanese Patent Laid-Open No. 2000-10 P8374. The polyurethane resin of the present invention can be produced by applying a known urethane esterification technique such as a melting method and a solution method, but it is preferably produced by a melting method in consideration of cost, operating environment, and the like. The production of polyurethane can be carried out by any method such as a prepolymer method or a one-shot foaming method (One_15 shot process), but the prepolymer method is a method in which an isocyanate terminal prepolymer is synthesized from a polyisocyanate and a polyol compound in advance. It is suitable because it has good physical properties, and the chain extension and elongation agent reacts therewith. In addition, there are commercially available 20 isocyanate-terminated prepolymers made of polyisocyanate and polyol compounds. Those who are suitable for the present invention can use them and use the prepolymer method to make the polyurethane used in the present invention. polymerization. The isocyanate-terminated prepolymer is one having a molecular weight of about 800 to 5,000, and is excellent in processability and physical properties, and is therefore suitable for use. In addition, isocyanate-terminated prepolymers can also be used in combination of two or more types. Special 45 1222390 玖, description of the invention, especially for the production of foamed polymer with aliphatic or even cycloaliphatic diisocyanate and aromatic diisocyanate. In the case of amino acid, the ideal form is to mix the prepolymer with aliphatic or alicyclic diisotate and the prepolymer with fluorinated aromatic diisocyanate. Λ 5 A method for adjusting the residual ratio of isocyanate monomers. For example, a prepolymer with a small residual isocyanate monomer ratio can be produced, and an isocyanate monomer can be added to the prepolymer. The isocyanate monomer is removed from the prepolymer having a large residual ratio of isocyanate monomers by methods such as distillation and reduced pressure. The above-mentioned production of amidate is performed by mixing a first component containing an isocyanate group-containing compound and a second component containing an active hydrogen group-containing compound, and then hardening it. In the prepolymer method, an isocyanate-terminated prepolymer forms an isocyanate group-containing compound, and a chain extender forms an active hydrogen group-containing compound. In the one-step foaming method, the polyisocyanate forms an isocyanate group-containing compound, and the chain extender and the polyol compound form an active hydrogen group-containing compound. 15 The manufacturing method of the above-mentioned polyurethane resin may include, for example, a method of adding hollow beads, a method of forming a foam by a mechanical foaming method, and the like, but it is not limited thereto. It is also possible to use both of them simultaneously, but a mechanical foaming method using a polysiloxane surfactant having an active hydrogen group and a copolymer of polyalkylsiloxane and polyether is preferred. 20 In the production of polyurethane, it can be used before mixing and stirring the aforementioned polyurethane raw materials (containing the first component containing isonic acid ester group compounds and the second component containing active hydrogen group compounds), Or when mixing and stirring, the non-reactive gas is taken into the polyurethane raw material to absorb the bubbles, and then it is hardened and foamed to form a foamed state (ideally, hair with fine bubbles 46 1222390 玖, DESCRIPTION OF THE INVENTION A method for forming a polyurethane resin foam into a block. At this time, it is advisable to add a polysiloxane-based surfactant before the polyurethane raw material (containing the first component containing isocyanate compounds and / or the 28% containing active hydrogen-containing compounds), The components to which the aforementioned poly-stone oxygen-based 5-surface active agent is added are stirred with a non-reactive gas to disperse into fine bubbles, or when dispersed, the remaining components are mixed therein. Mixing a polysiloxane surfactant in advance with a polyurethane raw material is a very effective method for stably making fine bubbles. The polysiloxane surfactant used in the present invention is preferably a surfactant of a copolymer of polyalkyl 10 oxoxane and polyether. Specifically, the compounds represented by the following Chemical Formulae 1 to 6 can be exemplified. (Chemical 1) CCH, CH, X i I 3 s i 〇 (S Ι Ό) m (S i Ο) „S i (CHa) r I i CH, CH, (Chemical 2)

CHa CUz 11 x-s i 〇 (S i O) m I I CHa CHaCHa CUz 11 x-s i 〇 (S i O) m I I CHa CHa

CHi I S i —X CHa (化3) CH3 I (CH3 ) 3 s i Q (s i 〇) l "cm'"': CHa Si —X CH3 (化4) CH, CHa I 1 x—S i CD (s i 〇) 卜 丨 CH3 CHa X CKzCHi IS i —X CHa (chemical 3) CH3 I (CH3) 3 si Q (si 〇) l " cm '"': CHa Si —X CH3 (chemical 4) CH, CHa I 1 x—S i CD (si 〇) BU 丨 CH3 CHa X CKz

(S i 〇) Λ S i -X CHa ch3 47 1222390 玖、發明說明 (化5)(S i 〇) Λ S i -X CHa ch3 47 1222390 发明, description of the invention (Chem. 5)

CH3 CuHn C3 H5 0 (EG) a (PO) b H ! ! ! (CH3 ) 5 S i 0 (S i 0) I (S i 0) , (S i 0) , S i (CH. ) 3 i 1 ! CH2 CHS CH5 (化6) ch3CH3 CuHn C3 H5 0 (EG) a (PO) b H!!! (CH3) 5 S i 0 (S i 0) I (S i 0), (S i 0), S i (CH.) 3 i 1! CH2 CHS CH5 (Chemical 6) ch3

Rf iRf i

C3 H5 Ο (EO) a H (CH3 ) a S i 0 (S i 0) i (S i 0) m (S i 0) n S i (CH3 ) 3 CH3 (Rf Cy Fzy+i) ch3 ch3 化學式1〜化學式4中之取代基X,可以下列取代基 為例。 (化7)C3 H5 Ο (EO) a H (CH3) a S i 0 (S i 0) i (S i 0) m (S i 0) n S i (CH3) 3 CH3 (Rf Cy Fzy + i) ch3 ch3 Chemical formula As the substituent X in Formula 1 to Chemical Formula 4, the following substituents can be exemplified. (Chemical 7)

~Ca Η (化8) 〇~ Ca Η (Chemical 8) 〇

II ~"C: Hs 0 (Cj Hi 0) * *-P™〇Na iII ~ " C: Hs 0 (Cj Hi 0) * * -P ™ 〇Na i

OH (化9 ) ·..· C ;! H 6 〇 l C 2 H :i O) 〇 C u H 5 〇)is R (化 1 0)OH (Chemical 9) ···· C;! H 6 〇 1 C 2 H: i O) 〇 C u H 5 〇) is R (Chemical 1 0)

-~C,, Hs O (CH;> CH (OH) CH2 O) a H (化:1 1) ~C, Hs (CH, ) 2 CH, COO-(化 1 2 ) -C:1 Hs O (C;; H, O) . SO, Na (化 1 3) —Hs Ν' (CH5 ) 3 * C 1 " 48 坎、發明說明 上述例示之取代基中,以不具經基之取代基為佳。聚 鍵可舉聚環氧乙烧、聚環氧丙燒、乃至於其等之共聚物等 為例。另外該等界面活性劑乃其中一例,並非特別限定於 此。 聚矽氧系界面活性劑,可舉SH_192、SH_193 (東麗道 康寧石夕膠公司,Toray Dow Cc)rning础咖)、L 5鳩(日本優 尼卡公司,Nippon Unicar)等切合使用之市售品為例。 本發明中,呈含有界面活性劑狀態之研磨墊研磨層之 硬度,宜經D型橡膠硬度計測出為45以上且小於65qD 硬度小於45時,平坦化特性將惡化,而超過65時雖平坦 化特性良好,但半導體晶圓之研磨均勻性將惡化。 本發明巾,呈含有界面活性劑狀態之研磨塾緩衝層之 硬度,宜經D型硬度計測“ !以上且未達4()。若為2以 上且未達35則更加理想,特別理想者為5以上且未達3〇 。若未達1則面内均勻性將惡化,若於4〇以上則平坦化特 性將惡化。 又,本發明中,研磨墊研磨層之壓縮率於為0.5%以上 5%以下。因壓縮率於該範圍内,則可製得均句性佳之研磨 墊。該壓縮率可以下列算式表之。 壓縮率(%) = (T1 — T2) /TlxlOO 其中,T1係表示研磨層由無負載狀態至負載3h ( 300g/cm2)之應力並保持6〇秒時該層之厚度,τ2係表示 由Τ1之狀態至負載i80kPa之應力並保持6〇秒時該層之 厚度。 玖、發明說明 本發明中研磨墊上用作研磨層之聚胺曱酸酯發泡體為 獨立氣泡切,其密度《 以上l.i訂。若密度小於 〇.6 ’則其強度明顯降低且不堪研磨之摩擦。又,密度-~ C ,, Hs O (CH; > CH (OH) CH2 O) a H (chemical: 1 1) ~ C, Hs (CH,) 2 CH, COO- (chemical 1 2) -C: 1 Hs O (C ;; H, O). SO, Na (Chem. 1 3) —Hs Ν '(CH5) 3 * C 1 " 48 Kan, Description of the Invention Among the substituents exemplified above, non-radical substituents Better. Examples of the poly bond include polyethylene oxide, polypropylene oxide, and copolymers thereof. These surfactants are examples, and are not particularly limited thereto. Polysiloxane-based surfactants include commercially available products such as SH_192, SH_193 (Toray Dow Cc, rning), L 5 Dove (Nippon Unicar, Japan), etc. As an example. In the present invention, the hardness of the polishing layer of the polishing pad in the state containing a surfactant should preferably be measured by a D-type rubber hardness tester to be 45 or more and less than 65qD. When the hardness is less than 45, the flattening characteristics will be deteriorated, and when the hardness is more than 65, the flatness will be flattened. The characteristics are good, but the polishing uniformity of the semiconductor wafer will deteriorate. The hardness of the rubbing buffer layer in the state of the present invention containing a surfactant is preferably measured by a D-type hardness tester "! And not more than 4 (). If it is 2 or more and less than 35, it is more desirable, and the particularly desirable is 5 or more and less than 30. If it is less than 1, the in-plane uniformity will deteriorate, and if it is more than 40, the planarization characteristics will deteriorate. In the present invention, the compression ratio of the polishing layer of the polishing pad is 0.5% or more. 5% or less. Because the compression ratio is within this range, a polishing pad with excellent uniformity can be obtained. The compression ratio can be expressed in the following formula. Compression ratio (%) = (T1 — T2) / TlxlOO where T1 is the expression The thickness of the layer from the unloaded state to a load of 3h (300g / cm2) and maintained for 60 seconds, and τ2 means the thickness of the layer from the state of T1 to a load of i80kPa and maintained for 60 seconds.说明 Description of the invention The polyurethane foam used as the polishing layer on the polishing pad in the present invention is cut with independent bubbles, and its density is above 订. If the density is less than 0.6 ', its strength will be significantly reduced and it will not be able to withstand grinding. Friction. Again, density

1 1 niL 將开成歲無氣泡之狀態,且構成研磨墊時之研磨率 降低。 本發明中,為提升欲研磨之對象物之研磨均勻性,該 研磨塾可形成至少2層之構造,—為用以接觸研磨對象物 之研磨層,一為用以支持該研磨層且較該研磨層柔軟之緩 衝層。此時,緩衝層可使用聚酯不織布、耐綸不織布、丙 稀酸不織布等纖維不織布層,乃至於令該等不織布浸潰胺 甲酸乙酯樹脂之材料、胺甲酸乙酯樹脂、聚乙烯樹脂等獨 立氣泡發泡體。其中,於製造容易、價廉 '物性穩定性等 方面而言乃以浸潰胺曱酸乙酯之聚酯不織布、聚胺甲酸酯 發泡體或聚乙烯發泡體較佳,又以聚胺甲酸酯獨立氣泡發 泡體尤佳。藉由使用該發泡體,則可供給一種重複負載耐 久性佳且價廉之研磨墊。研磨墊除研磨層與緩衝層外,亦 可具有一接著劑層(膠帶層)。 本發明之研磨墊中,研磨層之厚度宜於〇·8腦〜2咖之 範圍内,此外緩衝層之厚度並未特別限定,可依使用之材 質加以適當設定,但於〇·5 mm〜2 mm之範圍内時與研磨層剛 性之平衡狀態較為理想。 關於本發明之研磨墊製造方法,此舉使用異氰酸醋末 端預聚物作為含異氰酸酯基化合物之例進行說明。本發明 之研磨墊製造方法乃包含有以下程序,即: 1222390 玖、發明說明 (1) 製作異氰酸酯末端預聚物之氣泡分散液之攪拌程序 於異氰酸酯末端預聚物中添加聚矽氧系界面活性劑, 並與非反應性氣體攪拌,將非反應性氣體分散成微細氣泡 而形成氣泡分散液。預聚物於常溫下為固體時則預熱至適 5 當溫度,經熔融後再使用。 (2) 硬化劑(鏈延長劑)混合程序 於上述氣泡分散液中添加鏈延長劑,經混合攪拌後形 成發泡反應液。鏈延長劑於常溫下為固體化合物時,宜於 溶融後再添加。 10 ( 3)硬化程序 將混合有鏈延長劑之異氰酸酯末端預聚物注入預定之 鑄模中使其加熱硬化。 將經以上程序製成之聚胺曱酸酯樹脂發泡體,裁成預 定之尺寸後作為研磨層使用。 15 於製造聚胺甲酸酯樹脂發泡體時使用之非反應性氣體 ’係僅由不會與異氰酸酯基或活性氫基反應之常溫氣體成 分構成之氣體。氣體可採積極方式送入液中,亦可於攪拌 中使氣體自然混入。為形成微細氣泡而使用之非反應性氣 體’宜為非可燃性者,具體而言,可舉氮、氧、碳酸氣、 2〇氦或氬等稀有氣體或其等之混合氣體為例,且經乾燥去除 水分之空氣在成本上最為理想。 又’本發明中,亦可視需要對聚胺甲酸酯組成物加入 抗氧化劑等穩定劑、潤滑劑、顏料、填料、抗靜電劑及其 他添加劑。 51 玖、發明說明 該製造程序並設有一積層程序,係於片狀之研磨層上 ’於裁成研磨墊大小前或於裁斷後,視需要貼上軟性多孔 薄片等而形成緩衝層,製成2層構造之研磨墊。 用以將非反應性氣體作成微細氣泡狀而分散於含有聚 矽氧系界面活性劑之異氰酸酯末端預聚物中之攪拌裝置, 公知之攪拌裝置皆可使用而無特別p艮定,㈣而言有均質 機、溶解器、雙軸行星式攪拌器(planetarymixer)等。攪 拌裝置之If拌葉形狀並無特殊限定,但使用擾打式之授摔 葉可製得微細氣泡,效果較為理想。 另,於攪拌程序作成氣泡分散液之攪拌,與混合程序 中添加鏈延長劑加以混合之授拌,使用不同授拌裝置亦為 理想之形態。特別是混合程序中之攪拌可非為用以形成氣 泡之攪拌,宜使用不會捲入較大氣泡之攪拌裝置。此類攪 拌裝置以行星式攪拌器最為適合。攪拌程序與混合程序之 攪拌裝置亦可使用同一攪拌裝置,應視必要進行調整攪拌 葉旋轉速度等授拌條件之調整再行使用。 本發明之聚胺甲酸酯發泡體之製造方法中,對將氣泡 分散液流入鑄模内並反應達不會流動狀態為止所形成之發 泡體進行加熱及二次硬化,具有提升發泡體物理性特性之 效果,極為理想。亦可作成一將氣泡分散液流入模具並立 即放入加熱爐中進行二次硬化之條件,於如此條件下熱無 法立即傳達至反應成分,故氣泡直徑不會變大。硬化反應 於常壓下進行則氣泡形狀穩定,效果甚為理想。 繼之,將所得之聚胺甲酸酯樹脂發泡體成塊物切割成 1222390 玖、發明說明 適合研磨墊(研磨層)之厚度。研磨層之厚度約為0·8 mm 〜2腿,通常使用約1 ·2腿厚度之薄片。又,除該方法外, 亦可將聚胺甲酸酯成分流入一具有與本發明目的之研磨層 ^ 厚度同等之模穴之模具中而製作。 5 本發明中,亦可使用第3級胺系、有機錫系等公知之 用以促進聚胺甲酸酯反應之催化劑。催化劑之種類、添加 篁需考慮於混合程序後流入預定形狀之鑄模之流動時間再 加以選擇。 用以構成本發明研磨層之獨立氣泡式聚胺甲酸酯發泡 10 體之製造,可使用於容器中計量投入各成分並加以授拌之 分批處理方式,亦可使用於攪拌裝置中連續供給各成分與 非反應性氣體進行攪拌,並送出氣泡分散液而製造成形品 之連續生產方式。 可於研磨層表面刻晝條溝,於裏面黏,貼軟性多孔薄片 15 等而形成研磨墊。研磨層表面之條溝具有可使研磨屑或研 磨材由被研磨物與研磨墊之接觸面向外排出之作用。條溝 · 之形狀並無特別限定,諸如截面為矩形、三角形、U字形 、半圓形等,凡具有微細粉末可通過之截面積者即可。條 溝係於薄片面上呈同心圓狀、格子狀等而配置。條溝之深 20度係依薄片厚度而定,約於0·4 mm〜0.8匪之範圍内。 本發明之半導體晶圓之研磨方法,可使用公知之研磨 機器並裝設本發明之研磨墊而進行。用以於研磨時供給於 研磨層與半導體晶圓間之研磨劑並無限定,可使用研磨半 導體晶圓時所用之公知之研磨劑。具體而言可以二氧化鈽 53 1222390 玖、發明說明 、二氧化矽等研磨劑為例。使用市售品如研磨劑 SemiSperse-12 (卡博特(Cabot)公司製)亦為合適。 實施例 以下,藉由實施例對本發明再詳加說明,但本發明並 5 非特別限定於該等實施例之範圍内。 〔實施例1〜3〕 <評價方法>1 1 niL will open into a state of no bubbles, and the polishing rate will decrease when the polishing pad is formed. In the present invention, in order to improve the polishing uniformity of the object to be polished, the polishing pad can form a structure of at least two layers—a polishing layer for contacting the polishing object, and one for supporting the polishing layer and comparing with that. Abrasive layer is a soft buffer layer. At this time, as the buffer layer, a fiber non-woven fabric layer such as polyester non-woven fabric, nylon non-woven fabric, acrylic non-woven fabric can be used, or even such non-woven fabric is impregnated with urethane resin material, urethane resin, polyethylene resin, etc. Independent bubble foam. Among them, in terms of easy manufacture and low price, physical stability, etc., it is better to use polyester non-woven cloth, polyurethane foam or polyethylene foam impregnated with ethyl urethane. Urethane closed-cell foams are particularly preferred. By using this foam, it is possible to provide a polishing pad which is excellent in repeated load durability and inexpensive. The polishing pad may have an adhesive layer (tape layer) in addition to the polishing layer and the buffer layer. In the polishing pad of the present invention, the thickness of the polishing layer is preferably within the range of 0.8 brain to 2 coffee. In addition, the thickness of the buffer layer is not particularly limited, and can be appropriately set according to the material used, but is within 0.5 mm ~ In the range of 2 mm, the balance with the rigidity of the abrasive layer is ideal. The polishing pad manufacturing method of the present invention will be described using an isocyanate-terminated prepolymer as an example of the isocyanate group-containing compound. The manufacturing method of the polishing pad of the present invention includes the following procedures, namely: 1222390 玖, description of the invention (1) Stirring procedure for preparing a bubble dispersion liquid of an isocyanate-terminated prepolymer Add polysiloxane interface activity to the isocyanate-terminated prepolymer Agent, and stir with the non-reactive gas to disperse the non-reactive gas into fine bubbles to form a bubble dispersion. When the prepolymer is solid at normal temperature, it should be preheated to a suitable temperature and used after melting. (2) Mixing procedure of hardener (chain extender) Add the chain extender to the above-mentioned bubble dispersion, and mix and stir to form a foaming reaction solution. When the chain extender is a solid compound at normal temperature, it should be added after melting. 10 (3) Hardening procedure An isocyanate-terminated prepolymer mixed with a chain extender is poured into a predetermined mold and heat-hardened. The polyurethane resin foam produced by the above procedure is cut into a predetermined size and used as a polishing layer. 15 Non-reactive gas used in the production of polyurethane resin foam ′ is a gas composed of a normal temperature gas that does not react with isocyanate groups or active hydrogen groups. The gas can be sent into the liquid in a positive way, or the gas can be naturally mixed in while stirring. The non-reactive gas used to form fine bubbles is preferably non-flammable, and specific examples include rare gases such as nitrogen, oxygen, carbon dioxide, 20 helium or argon, or a mixed gas thereof, and The air that has been dried to remove moisture is most cost effective. In the present invention, stabilizers such as antioxidants, lubricants, pigments, fillers, antistatic agents, and other additives may be added to the polyurethane composition as necessary. 51 发明 Description of the invention The manufacturing process is also provided with a lamination process, which is attached to the sheet-shaped polishing layer 'before cutting to the size of the polishing pad or after cutting, if necessary, a flexible porous sheet is pasted to form a buffer layer, which is made 2-layer structured polishing pad. A stirring device for dispersing non-reactive gas into fine bubbles and dispersing it in an isocyanate-terminated prepolymer containing a polysiloxane surfactant. Any known stirring device can be used without special consideration. There are homogenizers, dissolvers, and biaxial planetary mixers. The shape of the If blades of the stirring device is not particularly limited, but fine bubbles can be obtained by using the beat-type falling blades, and the effect is ideal. In addition, in the stirring process, the bubble dispersion liquid is stirred, and the chain extension agent is added in the mixing process for mixing. It is also an ideal form to use different mixing devices. In particular, the stirring in the mixing procedure may not be a stirring for forming air bubbles, and a stirring device that does not involve large bubbles should be used. This type of agitator is most suitable with a planetary agitator. The stirring device of the stirring program and the mixing program can also use the same stirring device, and adjustment of the mixing conditions such as the rotation speed of the stirring blade should be adjusted as necessary before use. In the method for producing a polyurethane foam of the present invention, heating and secondary hardening are performed on the foam formed before the bubble dispersion liquid flows into the mold and reacts to a state where it cannot flow, thereby improving the foam. The effect of physical properties is extremely desirable. It is also possible to create a condition for the bubble dispersion to flow into the mold and immediately put it into the heating furnace for secondary hardening. Under such conditions, heat cannot be immediately transmitted to the reaction components, so the bubble diameter does not increase. The hardening reaction is performed under normal pressure, and the shape of the bubble is stable, and the effect is very satisfactory. Next, the obtained polyurethane resin foam was cut into 1222390 玖, and the description of the invention is suitable for the thickness of the polishing pad (polishing layer). The thickness of the abrasive layer is about 0 · 8 mm to 2 legs. Usually, a thin film with a thickness of about 1 · 2 legs is used. In addition, in addition to this method, a polyurethane component can also be poured into a mold having a cavity having a thickness equal to that of the polishing layer of the present invention. 5 In the present invention, known catalysts for promoting polyurethane reactions such as tertiary amines and organotin systems can also be used. The type and addition of the catalyst need to be selected in consideration of the flow time of the mold flowing into a predetermined shape after the mixing process. The manufacturing of the independent bubble polyurethane foam 10 used to form the grinding layer of the present invention can be used in a batch processing method of measuring the ingredients and mixing them in a container, and can also be used continuously in a stirring device. A continuous production method in which each component is supplied with a non-reactive gas, stirred, and a bubble dispersion liquid is sent out to produce a molded article. A groove can be engraved on the surface of the polishing layer, and a soft porous sheet 15 can be stuck on the inside to form a polishing pad. The grooves on the surface of the polishing layer have the function of discharging the grinding chips or materials from the contact surface between the object to be polished and the polishing pad. The shape of the grooves is not particularly limited, such as a rectangular, triangular, U-shaped, semi-circular cross-section, etc., as long as it has a cross-sectional area through which fine powder can pass. The grooves are arranged in a concentric shape, a grid shape, or the like on the sheet surface. The depth of the groove is 20 degrees, which depends on the thickness of the sheet, and ranges from 0.4 mm to 0.8 band. The polishing method of the semiconductor wafer of the present invention can be performed by using a known polishing machine and installing the polishing pad of the present invention. The polishing agent to be supplied between the polishing layer and the semiconductor wafer during polishing is not limited, and a known polishing agent used for polishing semiconductor wafers can be used. Specifically, abrasives such as thorium dioxide 53 1222390 thallium, description of the invention, and silicon dioxide can be used as examples. It is also suitable to use a commercially available product such as the abrasive SemiSperse-12 (manufactured by Cabot). Examples Hereinafter, the present invention will be described in more detail through examples, but the present invention is not particularly limited to the scope of these examples. [Examples 1 to 3] < Evaluation method >

(研磨特性之評價) 使用岡本工作機械公司製SPP600S作為研磨裝置,而 10 進行研磨特性之評價。氧化膜之膜厚測定上則使用大塚電 子公司製之干涉式膜厚測定裝置。研磨條件為以 150ml/min之速度滴下研磨液SemiSperse-12 (卡博特公司 製)作為藥液。研磨負載為350g/cm 2,且研磨轉盤旋轉數 為35rpm、晶圓旋轉數為30rpm。(Evaluation of polishing characteristics) SPP600S manufactured by Okamoto Machine Tool Co., Ltd. was used as a polishing device, and 10 was used for evaluation of polishing characteristics. For the measurement of the oxide film thickness, an interference-type film thickness measuring device manufactured by Otsuka Electronics Co., Ltd. was used. The polishing conditions were such that a polishing liquid SemiSperse-12 (produced by Cabot Corporation) was dropped at a rate of 150 ml / min as a chemical liquid. The polishing load was 350 g / cm 2, the number of rotations of the polishing turntable was 35 rpm, and the number of rotations of the wafer was 30 rpm.

15 研磨特性之評價,係於8吋矽晶圓上堆積0.5μηι之熱 氧化膜後,進行下列圖案化( 270/30與30/270之線/間隙) ,再以p-TEOS堆積Ιμιη之氧化膜,並製作初期落差 0·5μιη之附具圖案之晶圓,且以前述條件對該晶圓進行研 磨,於研磨後,測定各落差並評價平坦化特性。平坦化特 20 性係評價2個落差。一為局部落差,此乃寬270μιη之線以 30μιη之間隙排列之圖案之落差,另一則查核寬30μπι之線 以270μιη之間隙排列之圖案之間隙底部磨削量。又,平均 研磨率係以上述270μιη之線部分與30μηι之線部分之平均 值為平均研磨率。 54 1222390 玖、發明說明 (氣泡數評價) 氣泡數之測量,係將所得之發泡體研磨層以切片機切 出截面(試片尺寸:5醒x5 mm ),並將其截面(測定面積: 0.45刪χ〇·67腿)200倍之顯微鏡影像藉影像處理裝置影像 5 分析儀V10 (東洋紡織公司製)將氣泡分離,且測定每一 單位面積之氣泡數及氣泡粒度分佈。另,氣泡之探測極限 為 Ιμηι 〇 (平均氣泡直徑評價) 平均氣泡直徑之測量,係將所得之發泡體研磨層以切 10片機切出截面,並將其截面200倍之顯微鏡影像藉影像處 理裝置影像分析儀V10 (東洋紡織公司製)將氣泡分離, 且測定每一單位面積之氣泡粒度分佈,並算出平均氣泡直 徑。 (壓縮率評價)15 Evaluation of polishing characteristics. After depositing a 0.5 μm thermal oxide film on an 8-inch silicon wafer, the following patterning (lines / gap of 270/30 and 30/270) was performed, and then 1 μm of oxidization was deposited with p-TEOS. Film, and a wafer with a pattern having an initial drop of 0.5 μm was produced, and the wafer was polished under the aforementioned conditions. After the polishing, each drop was measured and the planarization characteristics were evaluated. The flattening characteristics were evaluated for two differences. One is a local drop, which is the drop of a pattern with a line of 270 μm wide arranged at a gap of 30 μm, and the other checks the grinding amount of the bottom of the gap of a line with a width of 30 μm arranged at a gap of 270 μm. The average polishing rate is an average polishing rate based on the average value of the line portion of 270 µm and the line portion of 30 µm. 54 1222390 发明 Description of the invention (Evaluation of the number of air bubbles) The measurement of the number of air bubbles is obtained by cutting the section of the obtained foamed abrasive layer with a microtome (test piece size: 5 mm x 5 mm) and section (measurement area: 0.45 deleted χ〇 · 67 legs) 200 times the microscope image by the image processing device image 5 analyzer V10 (manufactured by Toyo Textile Co., Ltd.) to separate the bubbles, and measure the number of bubbles per unit area and the bubble particle size distribution. In addition, the detection limit of bubbles is Ιμηι 〇 (Evaluation of average bubble diameter) The average bubble diameter is measured by cutting the obtained foamed abrasive layer with a 10-piece machine to cut out the cross-section, and using a microscope image of 200 times the cross-section to borrow the image The processing device image analyzer V10 (manufactured by Toyobo Co., Ltd.) separates bubbles, measures the particle size distribution of the bubbles per unit area, and calculates the average bubble diameter. (Compression ratio evaluation)

15 壓縮率係利用直徑5 mm之圓筒狀壓頭,且以MAC SCIENCE公司製tma於25°C下施加負載於發泡體研磨層 (试樣尺寸為直徑7 mm )上,並測定T1 ( μηι)、T2 ( μηι) ο 壓縮率(%) =[ (Τ1-Τ2) /Τ1]χ100 20其中,Τ1係表示研磨層由無負載狀態至負載3〇kPa ( 300g/cm2)之應力並保持6〇秒時該層之厚度,T2係表示 由T1之狀態至負載i8〇kPa之應力並保持6〇秒時該層之 厚度。 (D硬度測定法) 55 1222390 玖、發明說明 本項係依JIS K6253而測定。 將切割成1.27刪厚度之研磨層以1.5 cm角切出6片。 切出之試樣保持23.5度±2°Cx濕度50%χ16小時後,將6 片試樣堆疊並固定於D硬度計上。將D硬度計之針戳刺6 5 片堆疊之試樣後,讀取1分後之D硬度計指針。 (貯藏彈性模數之測定)15 The compression ratio was measured by using a cylindrical indenter with a diameter of 5 mm and a tma manufactured by MAC SCIENCE at a temperature of 25 ° C on a foamed abrasive layer (sample size was 7 mm in diameter). μη), T2 (μηι) ο Compression ratio (%) = [(Τ1-Τ2) / Τ1] χ100 20 Wherein, T1 means the stress of the polishing layer from the unloaded state to a load of 30kPa (300g / cm2) and maintained The thickness of the layer at 60 seconds, T2 means the stress from the state of T1 to a load of 80 kPa and maintained at the thickness of 60 seconds. (D hardness measurement method) 55 1222390 玖, description of the invention This item is measured in accordance with JIS K6253. The abrasive layer cut to a thickness of 1.27 was cut into 6 pieces at an angle of 1.5 cm. After cutting out the specimens to maintain 23.5 degrees ± 2 ° Cx humidity 50% x 16 hours, 6 pieces of specimens were stacked and fixed on a D hardness tester. After piercing the D hardness tester with 65 or 5 stacked samples, read the D hardness tester pointer after 1 minute. (Measurement of storage elastic modulus)

貯藏彈性模數係以動態黏彈性測定裝置Rheogel -E4000 (UBM公司製)並利用拉伸試驗用夾具,施加正弦 波振動,且以頻率1Hz加以測定。於溫度相依性模式測定 10 —20°C至80°C,並以40°C時之貯藏彈性模數作為彈性模數 (均勻性評價)The storage elastic modulus was measured using a dynamic viscoelasticity measuring device Rheogel-E4000 (manufactured by UBM), a sine wave vibration was applied using a tensile test fixture, and the measurement was performed at a frequency of 1 Hz. Measured in temperature-dependent mode from 10-20 ° C to 80 ° C, and use storage elastic modulus at 40 ° C as elastic modulus (evaluation of uniformity)

針對業經研磨之附具氧化膜之矽晶圓之研磨面上20處 ,以干涉式膜厚測定裝置測定膜厚。利用其膜厚之最大值 15 Rmax與最小值Rmin以下列算式算出均勻性(% )。 均勻性(% ) = ( Rmax — Rmin )/( Rmax + Rmin )An interference-type film thickness measuring device was used to measure the film thickness of 20 places on the polished surface of the polished silicon wafer with an oxide film. Using the maximum 15 Rmax and minimum Rmin of the film thickness, the uniformity (%) was calculated by the following formula. Uniformity (%) = (Rmax — Rmin) / (Rmax + Rmin)

xlOO (界面活性劑之定量法) 量取15mg之研磨墊,並將該研磨墊以130°C溶解於二 20 曱亞颯-d6 ( 0.7ml )中。令該溶液離心沈降,並於上澄液 中添加5mg之四氯乙烧,且以氫核NMR裝置(proton-NMR,Bruker 製,AVANCE-500,500MHz)於測定溫度 80°C 、檢測脈衝15° 、FID注入時間4秒、反覆時間9秒及測 定範圍-2ppm〜14ppm之條件下測定光譜。另,不需使用 56 1222390 玖、發明說明 傅立葉轉換時之視窗函數。由所得之光譜中顯現於&印㈣ 附近之依據四氣乙燒而得之波峰與附近依據與Μ結 合之甲基而得之波峰之面積,將界面活性劑之含量 )定量。 5 〔實施例1〕 (實施例1 一 1 ) 於谷器中放入聚喊系胺甲酸乙酯預聚物(優耐洛 (Unir〇yal)公司製AdiPreneL-325) 300重量份,與聚矽氧系 界面活性劑SH192 (二曱基石夕氧·聚氧化稀烴二醇共聚物 10東麗道康寧矽膠公司製)120重量份,並以攪拌機以約 90〇rpm攪拌作成發泡溶液(氣泡分散液),其後更換攪拌 機並一面攪拌業經熔融作為硬化劑之4,4、亞曱基-雙(2_氣 苯胺)770重量份一面將之投入發泡溶液中。攪拌約丨分 鐘後,將混合液注入盤形之敞模,藉加熱爐以n(rc進行6 15小時二次硬化而製成發泡聚胺甲酸酯成塊物。所得發泡聚 胺甲酸酯之氣泡數為350個/mm 2,ASKER D硬度測得為52 ,壓縮率為2.0%,貯藏彈性模數為279Mpa,比重為〇·8, 平均氣泡直徑為40μιη。 繼之將該發泡聚胺甲酸酯成塊物加熱至約5〇它並以切 20片機VGW-125 (AMITEC公司製)切割成厚度127咖而 製得研磨墊。 其-人柔軟層係使用一令用有3.5丹尼(denier)聚醋纖維 且基重200g/m2之不織布浸潰水分散聚胺甲酸酯乳液 30wt%並經乾燥者。該不織布層之壓縮率約15%。將該不 57 1222390 玖、發明說明 織布以雙面膠帶double tack tape#5782 (積水化學工業公司 製)與先前製作之研磨層黏合,並於該不織布上再黏貼一 雙面膠帶double tack tape#5782 (積水化學工業公司製), 則完成研磨墊。於第2圖中顯示所得研磨墊之構造概略圖 5 ° (實施例1 — 2 )x100 (quantitative method of the surfactant) Measure 15 mg of the polishing pad, and dissolve the polishing pad in 130 ° C at 0.7 ° C. The solution was centrifuged to settle, and 5 mg of tetrachloroethane was added to the supernatant solution, and a proton-NMR (proton-NMR, Bruker, AVANCE-500, 500 MHz) was used at a measurement temperature of 80 ° C and a detection pulse of 15 °. , Measure the spectrum under the conditions of FID injection time of 4 seconds, repeated time of 9 seconds, and measurement range of -2ppm ~ 14ppm. In addition, there is no need to use 56 1222390 (Invention Explanation) Window function in Fourier transform. The content of the surfactant was quantified from the area of the peaks obtained in the vicinity of & yin and the peaks obtained based on the four gas sintering and the nearby peaks obtained based on the methyl group combined with M). 5 [Example 1] (Example 1-1) 300 parts by weight of a polyamine urethane prepolymer (AdiPreneL-325, manufactured by Uniroyal) was placed in a trough. 120 parts by weight of a silica-based surfactant SH192 (dioxolithium polyoxyalkylene glycol copolymer 10 manufactured by Toray Dow Corning Silicone Co., Ltd.), and stirred with a mixer at about 90 rpm to prepare a foaming solution (bubble dispersion) Liquid), and then the mixer was replaced and put into a foaming solution while stirring 770 parts by weight of 4,4, fluorenyl-bis (2-aniline) which was melted as a hardener. After stirring for about 丨 minutes, the mixed solution was poured into a disc-shaped open mold, and was subjected to secondary hardening with a heating furnace at 6 ° C for 6 to 15 hours to form a foamed polyurethane block. The obtained foamed polyurethane was The number of bubbles of the acid ester is 350 / mm 2, the ASKER D hardness is 52, the compression ratio is 2.0%, the storage elastic modulus is 279Mpa, the specific gravity is 0.8, and the average bubble diameter is 40 μm. The polyurethane foam block is heated to about 50 ° C, and it is cut into a thickness of 127 by a 20-piece cutting machine VGW-125 (manufactured by AMITEC) to obtain a polishing pad. Its soft layer is used for one order. Non-woven fabric with 3.5 denier polyester fiber and a basis weight of 200 g / m2 is impregnated with 30% by weight of water-dispersed polyurethane emulsion and dried. The compression ratio of the non-woven layer is about 15%. This 57 57发明 Description of the invention The woven fabric is double-sided tape double tack tape # 5782 (manufactured by Sekisui Chemical Industry Co., Ltd.) and the previously manufactured abrasive layer is bonded, and a double-sided tape double tack tape # 5782 (Sekisui Chemical Industry Co., Ltd.) Company), the polishing pad is completed. The structure of the obtained polishing pad is shown in Figure 2. Thumbnail 5 ° (Examples 1-2)

將實施例1—1之聚矽氧系界面活性劑SH-192之添加 量變更為50重量份,其餘則以與實施例1同樣之方式製作 研磨墊。所得之發泡聚胺甲酸酯之氣泡數為230個/丽2, 10 D硬度測得為58,壓縮率為1.4%,貯藏彈性模數為 295MPa,比重為0.87,平均氣泡直徑為35μιη。又,以螢 光X射線進行元素分析時可確認測出Si,且含有預定之界 面活性劑。 (實施例1 — 3)The addition amount of the polysiloxane-based surfactant SH-192 of Example 1-1 was changed to 50 parts by weight, and the remaining parts were prepared in the same manner as in Example 1 to produce a polishing pad. The number of bubbles of the obtained foamed polyurethane was 230 per second, the hardness measured at 10 D was 58, the compression ratio was 1.4%, the storage modulus was 295 MPa, the specific gravity was 0.87, and the average bubble diameter was 35 μm. Further, when elemental analysis was performed by fluorescent X-rays, it was confirmed that Si was detected and that it contained a predetermined surfactant. (Examples 1-3)

15 於實施例1 — 1所製得之研磨層上黏貼double tack tape#5782,並貼上後記之彈性模數低之層。下層之柔軟層 係使用發泡倍率10倍之聚乙烯發泡體。該發泡體層之壓縮 率約10%。將該發泡體以雙面膠帶與先前製作之研磨層黏 合,進而於該發泡體上黏貼double tack tape#5782,則完成 20 研磨墊。 (實施例1 — 4) 於實施例1 — 2所製得之研磨層上黏貼double tack tape#5782,,並貼上後記彈性率低之層。下層之柔軟層係 使用發泡倍率15倍之聚胺曱酸酯發泡體。該發泡體層之壓 58 1222390 玖、發明說明 縮率約12%。將該發泡體以雙面膠帶與先前製作之研磨層 黏合,進而於該發泡體上黏貼d〇uble tack tape#5782,則完 成研磨塾。 (比較例1—1) 5 將實施例1 —1之聚石夕氧系界面活性劑之添加量變更為 1.4重量份,其餘則以與實施例丨同樣之方式製作研磨墊。 所得之發泡聚胺甲酸酯無法順利形成氣泡,且其數量甚少 。此外,其物性為氣泡數11 〇個/mm 2,d硬度測得為go , 壓縮率1.0%,貯藏彈性模數302MPa,比重〇·91,平均氣 10 泡直徑65μιη。 (比較例1 一2) 將實施例1— 1之聚矽氧系界面活性劑之添加量變更為 100重篁份,為產生較多氣泡,乃添加有中空樹脂粒子( 松本油脂直徑5μηι)。其餘以與實施例i同樣之方式製作 15研磨墊。此時,攪拌時產生較大之氣泡。此外,其物性為 氣泡數850個/mm 2,D硬度測得為45 ,壓縮率2·3%,貯藏 彈性模數255MPa,比重0.70,平均氣泡直徑25μιη。 (比較例1 — 3) 將實施例1 一 1之聚矽氧系界面活性劑之添加量變更為 2〇 5〇〇重篁伤,其餘則以與實施例1同樣之方式製作研磨塾 。此時均勻產生細緻之氣泡,其物性為氣泡數7〇〇個/腿2 ,D硬度測知為52 ,壓縮率5.2%,貯藏彈性模數1〇5MPa ,比重〇·45,平均氣泡直徑25μηι。 (比較例1 — 4 ) 59 1222390 玖、發明說明 於比較例1 — 1所製得之研磨層上黏貼double tack tape#5782,並貼上後記彈性模數低之層。下層之柔軟層係 使用發泡倍率15倍之聚胺甲酸酯發泡體。該發泡體層之壓 縮率約12%。進而於該發泡體上黏貼double tack tape#5782 5 ,則完成研磨墊。 〔表1〕 氣泡數 氣泡直徑 D硬度 壓縮率 貯藏彈性 模數 均勻性 積層 研磨率 平坦化 其他 (μηι) (%) (Mpa) (%) (A/min) 實施例 1-1 350 38 52 2.0 279 4 不織布 2000 ◎ 實施例 1-2 230 45 58 1.4 295 9 單層 1600 ◎ 實施例 1-3 350 37 52 2.0 279 3 聚乙烯 2000 〇 實施例 1—4 230 47 58 1.4 295 5 胺甲酸乙酯 1900 〇 比較例 1-1 110 65 60 1.0 302 6 單層 800〜1500 〇 研磨率 不穩定 比較例 1-2 850 25 45 2.3 255 5 單層 900〜1600 Δ 研磨率 不穩定 比較例 1-3 700 28 30 5.2 105 5 單層 1000〜1500 X 研磨率 不穩定 比較例 1-4 110 66 60 1.0 302 6 胺甲酸乙酯 700 Δ15 Adhere double tack tape # 5782 to the abrasive layer prepared in Example 1-1, and paste the layer with low modulus of elasticity described later. The lower soft layer is a polyethylene foam having a foaming ratio of 10 times. The compression ratio of this foam layer is about 10%. The foam is bonded to the previously prepared abrasive layer with a double-sided tape, and then double tack tape # 5782 is pasted on the foam, and the 20 polishing pad is completed. (Examples 1-4) Double tack tape # 5782 was adhered to the abrasive layer prepared in Examples 1-2, and a layer with a low post-elastic modulus was affixed. The soft layer of the lower layer is a polyurethane foam having a foaming ratio of 15 times. The pressure of the foam layer 58 1222390 玖, the description of the invention, the shrinkage rate is about 12%. The foam was bonded to the previously prepared abrasive layer with a double-sided tape, and then a dot tack tape # 5782 was pasted on the foam to complete the grinding process. (Comparative Example 1-1) 5 The addition amount of the polylithium oxygen-based surfactant in Example 1-1 was changed to 1.4 parts by weight, and the remaining parts were prepared in the same manner as in Example 丨 to prepare a polishing pad. The resulting foamed polyurethane cannot form bubbles smoothly, and its amount is very small. In addition, its physical properties were 110 bubbles / mm 2, d hardness was measured as go, compression ratio was 1.0%, storage elastic modulus was 302 MPa, specific gravity was 0.91, and average gas bubble diameter was 65 μm. (Comparative Examples 1 to 2) The addition amount of the polysiloxane-based surfactant of Example 1-1 was changed to 100 parts by weight. In order to generate more bubbles, hollow resin particles (5 μm in diameter of Matsumoto grease) were added. The rest of the polishing pads were fabricated in the same manner as in Example i. At this time, large bubbles are generated during stirring. In addition, its physical properties were 850 bubbles / mm 2, D hardness was measured at 45, compression ratio was 2.3%, storage elastic modulus was 255 MPa, specific gravity was 0.70, and average bubble diameter was 25 μm. (Comparative Examples 1 to 3) The addition amount of the polysiloxane-based surfactant of Example 1 to 1 was changed to 250,000 serious scratches, and the rest was produced in the same manner as in Example 1. At this time, fine bubbles are evenly produced. Its physical properties are 700 bubbles per leg 2, D hardness is measured as 52, compression ratio is 5.2%, storage elastic modulus is 105 MPa, specific gravity is 0.45, and average bubble diameter is 25 μηι. . (Comparative Examples 1-4) 59 1222390 发明, description of the invention Double-tack tape # 5782 was pasted on the abrasive layer prepared in Comparative Examples 1-1, and a layer with a low modulus of postscript was affixed. The soft layer of the lower layer is a polyurethane foam having a foaming ratio of 15 times. The compression ratio of this foam layer is about 12%. Further, double tack tape # 5782 5 was stuck on the foam to complete the polishing pad. [Table 1] Number of bubbles Bubble diameter D Hardness Compression ratio Storage modulus Modulus Uniformity Lamination rate Flatten Other (μηι) (%) (Mpa) (%) (A / min) Example 1-1 350 38 52 2.0 279 4 Non-woven 2000 ◎ Example 1-2 230 45 58 1.4 295 9 Single layer 1600 ◎ Example 1-3 350 37 52 2.0 279 3 Polyethylene 2000 〇 Example 1-4 230 47 58 1.4 295 5 Urethane 1900 〇 Comparative Example 1-1 110 65 60 1.0 302 6 Single layer 800 to 1500 〇 Abrasive rate unstable Comparative Example 1-2 850 25 45 2.3 255 5 Single layer 900 to 1600 Δ Abrasive rate unstable Comparative Example 1-3 700 28 30 5.2 105 5 Single layer 1000 ~ 1500 X Unstable polishing rate Comparative Example 1-4 110 66 60 1.0 302 6 Urethane 700 Δ

[評價結果] 將評價結果與特性一併顯示於表1。由表1中可知, 使用實施例1— 1〜1 — 4之研磨墊時,研磨率大為穩定,均 10 勻性亦呈現10%以下良好之情形,且平坦化特性亦極為優 異。 反之,比較例1— 1之研磨墊,研磨率不穩定且每次測 定改變甚劇。比較例1 — 2之研磨墊,均勻性呈10%以下良 60 1222390 玖、發明說明 好之情形,但研磨率不穩定且平坦化特性略為惡化。比較 例1 — 3之研磨墊亦為均勻性呈10%以下良好之情形,但研 磨率不穩定且平坦化特性顯著惡化。比較例1 — 4之研磨墊 ,平坦化特性優異,但劃痕多且均勾性惡化達10%以上, 5 研磨率亦嫌略低。 〔實施例2〕 (實施例2— 1)[Evaluation Results] The evaluation results and characteristics are shown in Table 1. As can be seen from Table 1, when the polishing pads of Examples 1-1 to 1-4 were used, the polishing rate was largely stable, the uniformity was also good at less than 10%, and the planarization characteristics were also extremely excellent. In contrast, in the polishing pads of Comparative Examples 1-1, the polishing rate was unstable and the measurement was changed dramatically each time. In the polishing pads of Comparative Examples 1 to 2, the uniformity was 10% or less. Good 60 1222390 玖, the description of the invention is good, but the polishing rate is unstable and the planarization characteristics are slightly deteriorated. The polishing pads of Comparative Examples 1 to 3 also had a good uniformity of 10% or less, but the polishing rate was unstable and the planarization characteristics were significantly deteriorated. The polishing pads of Comparative Examples 1 to 4 had excellent planarization characteristics, but there were many scratches and the deterioration of the uniformity was more than 10%, and the polishing rate was also slightly lower. [Example 2] (Example 2-1)

於容器中放入聚醚系胺甲酸乙酯預聚物(優耐洛公司 製AdipreneL-325 ) 300重量份,與聚矽氧系界面活性劑 10 SH192 (二甲基矽氧·聚氧化烯烴二醇共聚物東麗道康寧Put 300 parts by weight of a polyether urethane prepolymer (AdipreneL-325, manufactured by UNIRO) into a container, and a polysiloxane-based surfactant 10 SH192 (dimethylsiloxane · polyoxyalkylene dioxide) Toray Dow Corning

矽膠公司製)120重量份,並以攪拌機以約900rpm攪拌作 成氣泡分散液,其後更換攪拌機並一面攪拌硬化劑4,4’-亞 曱基-雙(2-氯苯胺)770重量份一面將之投入氣泡分散液 中。攪拌約1分鐘後,將混合液注入盤形之敞模,藉加熱 15 爐以110°C進行6小時二次硬化而製成發泡聚胺甲酸酯成 塊物。所得發泡聚胺甲酸酯,ASKER D硬度測得為52, 壓縮率為2.0%,貯藏彈性模數為279MPa,比重為0.8,平 均氣泡直徑為40μιη。 繼之將該發泡聚胺甲酸酯成塊物加熱至約50°C並以切 20 片機VGW-125 ( AMITEC公司製)切割成厚度1.27 mm而 製得研磨墊。 其次柔軟層係使用一令用有3.5丹尼(denier)聚酯纖維 且基重200g/m2之不織布浸潰水分散聚胺甲酸酯乳液 30wt%並經乾燥者。該不織布層之壓縮率約15%。將該不 61 1222390 玖、發明說明 織布以雙面膠帶double tack tape#5782 (積水化學工業公司 製)與先前製作之研磨層黏合,並於該不織布上再黏貼一 double tack tape#5782,則完成研磨墊。於第2圖中顯示所 得研磨墊之構造概略圖。研磨墊8具有研磨層9及緩衝層 5 10,研磨層9及緩衝層10係以雙面膠帶11接著形成積層 ,而於緩衝層10上並設有一用以裝設於研磨機上之雙面膠 帶黏層12。 (實施例2 —2) 將實施例2—1之界面活性劑量變更為40重量份,其 10 餘則以與實施例2— 1同樣之方式製作研磨墊。所得之發泡 聚胺甲酸酯D硬度測得為59,壓縮率1.3% ’貯藏彈性模 數299MPa,比重0.85,平均氣泡直徑55μηι。 (實施例2_3) 將實施例2— 1之界面活性劑量變更為180重量份,其 15 餘則以與實施例2— 1同樣之方式製作研磨墊。所得之發泡 聚胺甲酸酯D硬度測得為47,壓縮率2.4%,貯藏彈性模 數272MPa,比重0.78,平均氣泡直徑34μιη。 (實施例2- 4) 於實施例2 — 1所製得之研磨層上黏貼double tack 20 tape#5782,並貼上彈性模數低之緩衝層。該緩衝層係使用 發泡倍率10倍之聚乙烯發泡體。該發泡體層之壓縮率約 10%。將該發泡體以雙面膠帶與先前製作之研磨層黏合, 進而於該發泡體上黏貼double tack tape#5782,則完成研磨 墊。 62 1222390 玖、發明說明 (實施例2—5)120 parts by weight of Silicone Co., Ltd., and stirred with a stirrer at about 900 rpm to prepare a bubble dispersion. Thereafter, the stirrer was replaced while stirring 770 parts by weight of 4,4'-arylene-bis (2-chloroaniline). Put into bubble dispersion. After stirring for about 1 minute, the mixed solution was poured into a disc-shaped open mold, and heated in a 15-furnace furnace at 110 ° C for 6 hours for secondary hardening to form a foamed polyurethane block. The obtained foamed polyurethane had an ASKER D hardness of 52, a compression ratio of 2.0%, a storage elastic modulus of 279 MPa, a specific gravity of 0.8, and an average cell diameter of 40 µm. Subsequently, the foamed polyurethane block was heated to about 50 ° C, and cut into a thickness of 1.27 mm by a 20-piece cutting machine VGW-125 (manufactured by AMITEC) to obtain a polishing pad. Secondly, the soft layer is made of 3.5% denier polyester fiber and a non-woven fabric with a basis weight of 200 g / m2 impregnated with 30% by weight of a water-dispersed polyurethane emulsion and dried. The non-woven layer has a compression ratio of about 15%. This non-61 1222390 发明, invention description woven fabric is double-sided tape double tack tape # 5782 (manufactured by Sekisui Chemical Industry Co., Ltd.) and the previously prepared abrasive layer, and a double tack tape # 5782 is pasted on the non-woven fabric Finish the polishing pad. The schematic diagram of the structure of the obtained polishing pad is shown in FIG. The polishing pad 8 has a polishing layer 9 and a buffer layer 5 10. The polishing layer 9 and the buffer layer 10 are laminated with a double-sided tape 11 and a double-sided surface is provided on the buffer layer 10 for mounting on a polishing machine. Adhesive tape layer 12. (Example 2-2) The interfacial active dose of Example 2-1 was changed to 40 parts by weight, and more than 10 parts thereof were manufactured in the same manner as in Example 2-1 to make a polishing pad. The hardness of the obtained foamed polyurethane D was 59, the compression ratio was 1.3%, and the storage elastic modulus was 299 MPa, the specific gravity was 0.85, and the average cell diameter was 55 µm. (Example 2_3) The interfacial active dose of Example 2-1 was changed to 180 parts by weight, and the remaining 15 or more were manufactured in the same manner as in Example 2-1. The hardness of the obtained foamed polyurethane D was 47, the compression ratio was 2.4%, the storage elastic modulus was 272 MPa, the specific gravity was 0.78, and the average cell diameter was 34 µm. (Example 2-4) Double tack 20 tape # 5782 was stuck on the abrasive layer prepared in Example 2-1, and a buffer layer with a low elastic modulus was affixed. The buffer layer is made of a polyethylene foam having a foaming ratio of 10 times. The compression ratio of the foam layer is about 10%. The foam was bonded to the previously prepared abrasive layer with a double-sided tape, and then double tack tape # 5782 was pasted on the foam to complete the polishing pad. 62 1222390 发明 Description of the invention (Example 2-5)

於實施例2 —2所製得之研磨層上黏貼double tack tape#5782,並貼上彈性模數低之缓衝層。該柔軟之緩衝層 係使用一令用有3.5丹尼(denier)聚酯纖維且基重200g/m2 5 之不織布浸潰水分散聚胺曱酸酯乳液30wt%並經乾燥者。 該不織布層之壓縮率約15%。將該不織布以先前黏貼之雙 面膠帶與先前製作之研磨層黏合,並於該不織布上再黏貼 一雙面膠帶double tack tape#5673FW (積水化學工業公司 製),則完成研磨墊。經雙面膠帶黏合之各層之接著強度為 10 600g/cm 以上。 (實施例2—6)Double tack tape # 5782 was adhered to the abrasive layer prepared in Example 2-2, and a buffer layer with a low elastic modulus was attached. The soft buffer layer was made by impregnating a 30% by weight water-dispersed polyurethane emulsion with a nonwoven fabric with 3.5 denier polyester fibers and a basis weight of 200 g / m 2 5 and drying. The non-woven layer has a compression ratio of about 15%. The non-woven fabric was bonded with the previously-adhered double-sided adhesive tape to the previously prepared abrasive layer, and a double-sided adhesive tape double tack tape # 5673FW (manufactured by Sekisui Chemical Industry Co., Ltd.) was pasted on the non-woven fabric to complete the polishing pad. The adhesive strength of each layer bonded by double-sided tape is 10 600 g / cm or more. (Example 2-6)

於實施例2—3所製得之研磨層上黏貼double tack tape#5782,並貼上彈性模數低之緩衝層。該柔軟之緩衝層 係使用發泡倍率15倍之聚胺甲酸酯發泡體。該發泡體層之 15 壓縮率約12%。將該發泡體以雙面膠帶與先前製作之研磨 層黏合,進而於該發泡體上黏貼double tack tape#5782,則 完成研磨墊。 (比較例2—1) 將實施例2—1之界面活性劑量變更為1.0重量份,其 20 餘則以與實施例2 — 1同樣之方式製作研磨墊。此外,其物 性為D硬度測得為62,壓縮率0.9%,貯藏彈性模數 310MPa,比重0.9,平均氣泡直徑80μιη。 (比車交例2 — 2 ) 將實施例2 — 1之界面活性劑量變更為500重量份,其 63 1222390 玖、發明說明 餘則以與實施例2—1同樣之方式製作研磨墊。此時,可均 句產生微細之氣泡。其物性為D硬度測得為30,壓縮率 5.2%,貯藏彈性模數1〇5MPa,比重〇·45,平均氣泡直徑 25μιη 〇 5 (比車交例2 — 3 )Double tack tape # 5782 was stuck on the abrasive layer prepared in Example 2-3, and a buffer layer with a low elastic modulus was stuck. The flexible buffer layer is a polyurethane foam having a foaming ratio of 15 times. The foam layer has a compression ratio of about 12%. The foam was bonded to the previously prepared abrasive layer with a double-sided tape, and then double tack tape # 5782 was pasted on the foam to complete the polishing pad. (Comparative Example 2-1) The interfacial active dose of Example 2-1 was changed to 1.0 part by weight, and more than 20 parts thereof were fabricated in the same manner as in Example 2-1. In addition, its physical properties were 62 with a D hardness measured, a compression ratio of 0.9%, a storage elastic modulus of 310 MPa, a specific gravity of 0.9, and an average bubble diameter of 80 μm. (Comparison Example 2-2) The interfacial active dose of Example 2-1 was changed to 500 parts by weight, which was 63 1222390 玖. Description of the invention The rest was made in the same manner as in Example 2-1. At this time, fine bubbles can be generated in the sentence. Its physical properties are measured as D hardness of 30, compression ratio of 5.2%, storage elastic modulus of 105 MPa, specific gravity of 0.45, and average bubble diameter of 25 μm 〇 5 (compared to the example of the vehicle delivery 2-3)

於比較例2—1所製得之研磨層上黏貼double tack tape#5782 ’並貼上彈性模數低之緩衝層。該柔軟之緩衝層 係使用發泡倍率10倍之聚乙烯發泡體。該發泡體層之壓縮 率約10%°將該發泡體以雙面膠帶與先前製作之研磨層黏 10 合’進而於该發泡體上黏貼double tack tape#5782,則完成 研磨墊。 (比較例2 — 4 )A double tack tape # 5782 'was stuck on the abrasive layer prepared in Comparative Example 2-1, and a buffer layer having a low elastic modulus was stuck. The soft buffer layer is a polyethylene foam having a foaming ratio of 10 times. The compression ratio of the foam layer is about 10%. The foam is bonded to the previously prepared abrasive layer with a double-sided tape and then double tack tape # 5782 is pasted on the foam to complete the polishing pad. (Comparative Examples 2 to 4)

於比較例2 —2所製得之研磨層上黏貼double tack tape#5782,並貼上彈性模數低之緩衝層。該柔軟之緩衝層 15 係使用一令用有3·5丹尼(denier)聚酯纖維且基重2〇〇g/m2 之不織布浸潰水分散聚胺甲酸酯乳液30wt%並經乾燥者。 該不織布層之壓縮率約15%。將該不織布以先前黏貼之雙 面膠帶與先前製作之研磨層黏合,並於該不織布上再黏貼 一 double tack tape#5673FW,則完成研磨墊。經雙面膠帶 20 黏合之各層之接著強度為600g/cm以上。 64 1222390 玖、發明說明 〔表2〕Double tack tape # 5782 was stuck on the abrasive layer prepared in Comparative Examples 2-2, and a buffer layer with a low elastic modulus was stuck. The soft buffer layer 15 is made by impregnating a 30% by weight water-dispersed polyurethane emulsion with a nonwoven fabric with 3.5 denier polyester fibers and a basis weight of 200 g / m2. . The non-woven layer has a compression ratio of about 15%. The non-woven fabric is bonded with the previously-adhered double-sided tape to the previously made abrasive layer, and a double tack tape # 5673FW is pasted on the non-woven fabric to complete the polishing pad. The adhesive strength of each layer bonded by the double-sided tape 20 is 600 g / cm or more. 64 1222390 发明, Description of invention [Table 2]

平均氣泡 直徑 (μηι) 氣泡數 D硬度 壓縮率 (%) 貯藏彈性 模數 (Mpa) 均勻性 (%) 積層 研磨率 (A/min) 平坦化 其他 實施例 2-1 40 360 52 2.0 279 4 不織布 2000 ◎ 實施例 2 — 2 55 240 59 1.3 299 9 單層 1600 ◎ 實施例 2-3 34 380 47 2.4 272 4 單層 2000 〇 實施例 2-4 40 350 52 2.0 279 3 聚乙烯 2000 〇 實施例 2-5 55 245 59 1.3 299 5 不織布 1900 〇 實施例 2-6 34 370 47 2.4 272 3 胺甲酸乙酯 2200 〇 比較例 2-1 80 100 62 0.9 310 12 單層 800〜1500 ◎ 研磨率 不穩定 比較例 2-2 25 860 30 5.2 105 4 單層 900~1600 Δ 研磨率 不穩定 比較例 2-3 80 95 62 0.9 310 8 聚乙烯 1550 〇 比較例 2-4 25 850 30 5.2 105 3 不織布 1650 XAverage bubble diameter (μηι) Number of bubbles D Hardness compression ratio (%) Storage modulus (Mpa) Uniformity (%) Lamination rate (A / min) Planarization Other Examples 2-1 40 360 52 2.0 279 4 Non-woven fabric 2000 ◎ Example 2 — 2 55 240 59 1.3 299 9 Single layer 1600 ◎ Example 2-3 34 380 47 2.4 272 4 Single layer 2000 〇 Example 2-4 40 350 52 2.0 279 3 Polyethylene 2000 〇 Example 2 -5 55 245 59 1.3 299 5 Non-woven cloth 1900 〇 Example 2-6 34 370 47 2.4 272 3 Urethane 2200 〇 Comparative Example 2-1 80 100 62 0.9 310 12 Single layer 800 ~ 1500 ◎ Comparison of unstable polishing rate Example 2-2 25 860 30 5.2 105 4 Single layer 900 ~ 1600 Δ Abrasive rate is unstable Comparative Example 2-3 80 95 62 0.9 310 8 Polyethylene 1550 〇 Comparative Example 2-4 25 850 30 5.2 105 3 Non-woven 1650 X

[評價結果][Evaluation results]

將評價結果與特性一併顯示於表2。使用實施例2— 1 〜2—6之研磨墊時,研磨率大為穩定,均勻性亦呈現10% 5 以下良好之情形,且平坦化特性亦極為優異。 相對於此,比較例2— 1之研磨墊雖平坦化特性良好, 但研磨率低且不穩定以致每次測定變化甚劇。比較例2 — 2 之研磨墊,均勻性呈10%以下良好之情形,但研磨率低且 不穩定,平坦化特性明顯惡化。比較例2—3之研磨墊,平 10 坦化特性佳,但研磨率略低,均句性亦為8%左右略為不良 。比較例2 — 4之研磨墊,平坦化特性非常良好,但研磨率 65 1222390 玖、發明說明 略低且平坦化特性極差。 〔實施例3〕 (實施例3—1)The evaluation results and characteristics are shown in Table 2. When the polishing pads of Examples 2-1 to 2-6 were used, the polishing rate was largely stable, the uniformity was also good at 10% or less, and the planarization characteristics were extremely excellent. On the other hand, although the polishing pads of Comparative Example 2-1 had good planarization characteristics, the polishing rate was low and unstable, so that each measurement changed drastically. Although the polishing pads of Comparative Examples 2 to 2 had good uniformity of 10% or less, the polishing rate was low and unstable, and the planarization characteristics were significantly deteriorated. The polishing pads of Comparative Examples 2 to 3 had good flatness characteristics, but the polishing rate was slightly lower, and the average sentence was about 8%, which was slightly bad. The polishing pads of Comparative Examples 2 to 4 had very good planarization characteristics, but the polishing rate was 65 1222390 玖, the description of the invention was slightly low and the planarization characteristics were extremely poor. [Example 3] (Example 3-1)

於容器中放入聚醚系胺甲酸乙酯預聚物(優耐洛公司 5 製AdipreneL-325 ) 300重量份,與聚矽氧系界面活性劑 SH-192(二曱基矽氧·聚氧化烯烴二醇共聚物東麗道康 寧矽膠公司製)120重量份,並以攪拌機以約900i:pm攪拌 作成發泡溶液(氣泡分散液),其後更換攪拌機並一面攪拌 業經熔融作為硬化劑之4,4’-亞甲基-雙(2-氣苯胺)770重 10 量份一面將之投入發泡溶液中。攪拌約1分鐘後,將混合 液注入盤形之敞模,藉加熱爐以110°C進行6小時二次硬 化而製成發泡聚胺甲酸酯成塊物。所得發泡聚胺曱酸酯之 氣泡數為350個/mm 2,ASKER D硬度測得為52,壓縮率為 2.0%,貯藏彈性模數為279MPa,比重為0.8,平均氣泡直 15 徑為40μηι。此外,分析界面活性劑之含量時確認含有約 3wt% 〇 繼之將該發泡聚胺甲酸酯成塊物加熱至約50°C並以切 片機VGW-125 ( AMITEC公司製)切割成厚度1.27 nun而 製得研磨墊。 20 其次柔軟層係使用一令用有3.5丹尼(denier)聚酯纖維 且基重200g/m2之不織布浸潰水分散聚胺甲酸酯乳液 30wt%並經乾燥者。該不織布層之壓縮率約15%。將該不 織布以雙面膠帶double tack tape#5782 (積水化學工業公司 製)與先前製作之研磨層黏合,並於該不織布上再黏貼一 66 1222390 玖、發明說明 雙面膠帶double tack tape#5782 (積水化學工業公司製), 則完成研磨墊。於第2圖中顯示所得研磨墊之構造概略圖 。研磨墊8具有研磨層9及緩衝層10,研磨層9與緩衝層 10係以雙面膠帶11接著形成積層,而於緩衝層10上並設 5 有一用以裝設於研磨機上之雙面膠帶黏層12。 (實施例3 — 2)Put 300 parts by weight of a polyether urethane prepolymer (AdipreneL-325, manufactured by Unilo 5) into a container, and a polysiloxane-based surfactant SH-192 (dihydrazine-polyoxygen 120 parts by weight of olefin diol copolymer manufactured by Toray Dow Corning Silicone Co., Ltd., and stirred with a stirrer at about 900i: pm to prepare a foaming solution (bubble dispersion), and then the stirrer was replaced and the stirring process was melted as a hardening agent. 4'-methylene-bis (2-gasaniline) 770 was added to the foaming solution in 10 parts by weight. After stirring for about 1 minute, the mixed solution was poured into a disc-shaped open mold and subjected to secondary hardening at 110 ° C for 6 hours by a heating furnace to produce a foamed polyurethane block. The obtained foamed polyurethane has a number of bubbles of 350 / mm 2, an ASKER D hardness of 52, a compression rate of 2.0%, a storage elastic modulus of 279 MPa, a specific gravity of 0.8, and an average bubble diameter of 40 μηι . In addition, when analyzing the content of the surfactant, it was confirmed that it contained about 3% by weight. Next, the foamed polyurethane block was heated to about 50 ° C, and was cut into a thickness by a microtome VGW-125 (manufactured by AMITEC). 1.27 nun to obtain a polishing pad. 20 Secondly, the soft layer is made by impregnating a non-woven fabric with 3.5 denier polyester fibers and a basis weight of 200 g / m2 impregnated with 30% by weight of a water-dispersed polyurethane emulsion and dried. The non-woven layer has a compression ratio of about 15%. The non-woven fabric was bonded with a double-sided tape double tack tape # 5782 (manufactured by Sekisui Chemical Industry Co., Ltd.) to a previously prepared abrasive layer, and a 66 1222390390, double-sided tape double tack tape # 5782 ( Sekisui Chemical Industry Co., Ltd.), the polishing pad is completed. The schematic diagram of the structure of the obtained polishing pad is shown in FIG. The polishing pad 8 has a polishing layer 9 and a buffer layer 10, and the polishing layer 9 and the buffer layer 10 are laminated with a double-sided tape 11 and a double layer 5 is provided on the buffer layer 10 for mounting on a polishing machine. Adhesive tape layer 12. (Example 2-3)

將實施例3—1之聚矽氧系界面活性劑SH-192之添加 量變更為40重量份,其餘則以與實施例3—1同樣之方式 製作研磨墊。所得發泡聚胺甲酸酯之氣泡數為240個/腿2 10 ,D硬度測得為59,壓縮率1.3%,貯藏彈性模數299MPa ,比重0.85,平均氣泡直徑55μιη。此外,分析界面活性 劑之含量時確認含有約1 .〇wt%。 (實施例3 — 3)The addition amount of the polysiloxane-based surfactant SH-192 of Example 3-1 was changed to 40 parts by weight, and the rest were fabricated in the same manner as in Example 3-1. The number of bubbles of the obtained foamed polyurethane was 240 per leg 2 10, the D hardness was measured as 59, the compression ratio was 1.3%, the storage elastic modulus was 299 MPa, the specific gravity was 0.85, and the average bubble diameter was 55 μm. In addition, when the content of the surfactant was analyzed, it was confirmed that it contained about 1.0 wt%. (Examples 3 to 3)

將實施例3—1之聚矽氧系界面活性劑SH-192之添加 15 量變更為50重量份,其餘則以與實施例3—1同樣之方式 製作研磨墊。所得發泡聚胺曱酸酯之氣泡數為230個/mm 2 ,D硬度測得為58,壓縮率1.4%,貯藏彈性模數295MPa ,比重0.87,平均氣泡直徑35μιη。此外,分析界面活性 劑之含量時確認含有約1.3wt°/〇。 20 (實施例3 — 4 ) 將實施例3—1之聚矽氧系界面活性劑SH-192之添加 量變更為180重量份,其餘則以與實施例3— 1同樣之方式 製作研磨墊。所得發泡聚胺曱酸酯之氣泡數為380個/丽2 ,D硬度測得為47,壓縮率2.4%,貯藏彈性模數272MPa 67 1222390 玖、發明說明 ,比重0.78 ’平均氣泡直徑34μπι。此外,分析界面活性 劑之含量時確認含有約4.5wt%。 (實施例3 —5) 於實施例3 1所製得之研磨層上黏貼double tack 5 tape#5782,並貼上彈性模數低之層。該下層之柔軟層係使 用發泡倍率10倍之聚乙烯發泡體。該發泡體層之壓縮率約 10%。將該發泡體以雙面膠帶與先前製作之研磨層黏合, 進而於該發泡體上黏貼double tack tape#5782,則完成研磨 墊。 10 (實施例3 — 6 ) 於實施例3 — 2所製得之研磨層上黏貼double tack tape#5782,並貼上彈性模數低之層。該下層之柔軟層係使 用一令用有3.5丹尼(denier)聚酯纖維且基重200g/m2之不 織布浸潰水分散聚胺甲酸酯乳液30wt%並經乾燥者。該不 15 織布層之壓縮率約15%。將該不織布以先前黏貼之雙面膠 帶與先前製作之研磨層黏合,並於該不織布上再黏貼一雙 面膠帶double tack tape#5673FW (積水化學工業公司製), 則完成研磨墊。 (實施例3 — 7) 20 於實施例3 — 3所製得之研磨層上黏貼double tack tape#5782,並貼上彈性模數低之層。該下層之柔軟層係使 用發泡倍率15倍之聚胺甲酸酯發泡體。該發泡體層之壓縮 率約12%。將該發泡體以雙面膠帶與先前製作之研磨層黏 合,進而於該發泡體上黏貼double tack tape#5782,則完成 68 1222390 玖、發明說明 研磨墊。 (實施例3 — 8 )The addition amount of the polysiloxane-based surfactant SH-192 in Example 3-1 was changed to 50 parts by weight, and the rest were fabricated in the same manner as in Example 3-1. The obtained foamed polyurethane has a number of bubbles of 230 cells / mm 2, a D hardness of 58, a compression rate of 1.4%, a storage elastic modulus of 295 MPa, a specific gravity of 0.87, and an average bubble diameter of 35 μm. In addition, when the content of the surfactant was analyzed, it was confirmed that it contained about 1.3% by weight. 20 (Example 3-4) The addition amount of the polysiloxane-based surfactant SH-192 of Example 3-1 was changed to 180 parts by weight, and the rest were fabricated in the same manner as in Example 3-1. The number of bubbles of the obtained foamed polyurethane was 380 cells / L 2, D hardness was measured as 47, compression ratio was 2.4%, storage elastic modulus was 272 MPa 67 1222390 玖, description of the invention, specific gravity 0.78 ′, average bubble diameter was 34 μm. In addition, when the content of the surfactant was analyzed, it was confirmed that it contained about 4.5% by weight. (Example 3-5) A double tack 5 tape # 5782 was stuck on the polishing layer prepared in Example 31, and a layer with a low elastic modulus was affixed. The soft layer of the lower layer is a polyethylene foam having a foaming ratio of 10 times. The compression ratio of the foam layer is about 10%. The foam was bonded to the previously prepared abrasive layer with a double-sided tape, and then double tack tape # 5782 was pasted on the foam to complete the polishing pad. 10 (Examples 3 to 6) Double tack tape # 5782 was adhered to the abrasive layer prepared in Examples 3 to 2, and a layer having a low elastic modulus was attached. The soft layer of the lower layer is a cloth made of 3.5 denier polyester fibers and having a basis weight of 200 g / m2 impregnated with 30% by weight of a water-dispersed polyurethane emulsion and dried. The compression ratio of the non-woven fabric layer is about 15%. The non-woven fabric was bonded with the previously-adhered double-sided adhesive tape to the previously manufactured abrasive layer, and a double-sided tape double tack tape # 5673FW (manufactured by Sekisui Chemical Industry Co., Ltd.) was pasted on the non-woven fabric to complete the polishing pad. (Examples 3 to 7) 20 On the abrasive layer prepared in Examples 3 to 3, double tack tape # 5782 was pasted, and a layer with a low elastic modulus was pasted. As the lower soft layer, a polyurethane foam having a foaming ratio of 15 times was used. The compression ratio of this foam layer is about 12%. This foam is bonded to the previously manufactured abrasive layer with a double-sided tape, and then double tack tape # 5782 is pasted on the foam. 68 1222390 玖, description of the invention polishing pad. (Examples 3 to 8)

於實施例3 — 4所製得之研磨層上黏貼double tack tape#5782,並貼上彈性模數低之層。該下層之柔軟層係使 5 用發泡倍率15倍之聚胺甲酸酯發泡體。該發泡體層之壓縮 率約12%。將該發泡體以雙面膠帶與先前製作之研磨層黏 合,進而於該發泡體上黏貼double tack tape#5782,則完成 研磨墊。 (比較例3 — 1 ) 10 將實施例3—1之聚矽氧系界面活性劑之添加量變更為Double tack tape # 5782 was adhered to the abrasive layers prepared in Examples 3-4, and a layer with a low elastic modulus was attached. The soft layer of the lower layer is a polyurethane foam having a foaming ratio of 15 times. The compression ratio of this foam layer is about 12%. The foam is bonded to the previously prepared abrasive layer with a double-sided tape, and then double tack tape # 5782 is pasted on the foam to complete the polishing pad. (Comparative Example 3-1) 10 The addition amount of the polysiloxane surfactant in Example 3-1 was changed to

1.0重量份,其餘則以與實施例3— 1同樣之方式製作研磨 墊。所得之發泡聚胺甲酸酯無法順利形成氣泡,且其數量 甚少。又,其物性為氣泡數100個/腿2,D硬度測得為62 ,壓縮率0.9%,貯藏彈性模數310MPa,比重0.9,平均氣 15 泡直徑80μιη。此外,分析界面活性劑之含量時確認含有約 0.03wt% 0 (比較例3 —2) 將實施例3 — 1之聚石夕氧系界面活性劑之添加量量變更 為1.4重量份,其餘則以與實施例3—1同樣之方式製作研 20 磨墊。所得之發泡聚胺甲酸酯無法順利形成氣泡,且其數 量甚少。又,其物性為氣泡數110個/腿2,D硬度測得為 60,壓縮率1.0%,貯藏彈性模數302MPa,比重0.91,平 均氣泡直徑65μιη。此外,分析界面活性劑之含量時確認含 有約 0.04wt%。 69 1222390 玖、發明說明 (比較例3 — 3) 將實施例3—1之聚矽氧系界面活性劑之添加量變更為 · 100重量份,且為產生較多氣泡而添加有中空樹脂粒子( · 松本油脂,直徑5μηι)。其餘則以與實施例3—i同樣之方 5式製作研磨墊。此時,攪拌時可產生較大之氣泡。又,其 物性為氣泡數850個/丽2,D硬度測得為45,壓縮率2.3% ,貯藏彈性模數255MPa,比重〇·7〇,平均氣泡直徑25μιη 。此外’分析界面活性劑之含量時確認含有約2 6wt%。 籲 (比較例3 —4) 將實施例3 — 1之聚石夕氧系界面活性劑之添加量量變更 為5〇〇重1份,其餘則以與實施例3 — 1同樣之方式製作研 磨塾。此時可均勻產生微細之氣泡。其物性為氣泡數700 個/丽’ D硬度測得為3〇,壓縮率5·2%,貯藏彈性模數 105MPa ’比重0·45 ’平均氣泡直捏卿爪。此外,分析界 15面活性劑之含量時確認含有約12爾。 (比較例3 — 5 ) _ ;較例3 1所製得之研磨層上黏貼double tack tape#5782 ’並貼上彈性模數低之層。該下層之柔軟層係使 用發泡倍率1(3倍之聚胺甲酸S旨發泡體。該發泡體層之壓縮 20率約10/〇 °進而於該發泡體上黏貼d〇uble tack tape#5782, 則完成研磨墊。 (比較例3 — 6) 於比較例3 2所製得之研磨層上黏貼d〇uble tack tape#5782 ’並貼上彈性模數低之層。該下層之柔軟層係使 70 1222390 玖、發明說明 用發泡倍率15倍之聚胺甲酸酯發泡體。該發泡體層之壓縮 率約12%。進而於該發泡體上黏貼double tack tape#5782, 則完成研磨墊。 (比較例3 — 7 ) 5 於比較例3 — 4所製得之研磨層上黏貼double tack1.0 part by weight, and the rest were fabricated in the same manner as in Example 3-1. The obtained foamed polyurethane did not form bubbles smoothly, and its amount was small. In addition, its physical properties were 100 bubbles per leg 2 and D hardness was measured at 62, compression ratio was 0.9%, storage elastic modulus was 310 MPa, specific gravity was 0.9, and average gas bubble diameter was 80 μm. In addition, when the content of the surfactant was analyzed, it was confirmed that it contained about 0.03% by weight. 0 (Comparative Example 2-3) The amount of the polylithium oxygen-based surfactant of Example 3-1 was changed to 1.4 parts by weight, and the rest were In the same manner as in Example 3-1, a grinding pad of 20 was manufactured. The resulting foamed polyurethane did not form bubbles smoothly, and its amount was very small. In addition, its physical properties were 110 bubbles per leg 2 and D hardness was measured at 60, compression ratio was 1.0%, storage elastic modulus was 302 MPa, specific gravity was 0.91, and average bubble diameter was 65 µm. In addition, when analyzing the content of the surfactant, it was confirmed that it contained about 0.04 wt%. 69 1222390 发明 Description of the invention (Comparative Examples 3 to 3) The addition amount of the polysiloxane surfactant in Example 3-1 was changed to 100 parts by weight, and hollow resin particles were added to generate more bubbles ( · Matsumoto Grease, 5 μm in diameter). The rest were fabricated in the same manner as in Example 3-i. At this time, larger bubbles may be generated during stirring. In addition, its physical properties were 850 bubbles / L2, D hardness was measured at 45, compression ratio was 2.3%, storage modulus was 255 MPa, specific gravity was 0.70, and average bubble diameter was 25 μm. In addition, when analyzing the content of the surfactant, it was confirmed that it contained about 26% by weight. (Comparative Example 3-4) The added amount of the polylithic oxygen-based surfactant in Example 3-1 was changed to 5000 parts by weight, and the rest were ground in the same manner as in Example 3-1. private school. Fine bubbles can be generated uniformly at this time. Its physical properties are 700 bubbles / L’ D hardness measured as 30, compression ratio 5.2%, storage modulus of elasticity 105 MPa ′ specific gravity 0.45 ′, average bubble straight pinch. In addition, when analyzing the content of 15 surfactants, it was confirmed that it contained about 12 ul. (Comparative Examples 3 to 5) _; A double tack tape # 5782 'was pasted on the abrasive layer prepared in Comparative Example 31 and a layer having a low elastic modulus was pasted. The soft layer of the lower layer is a polyurethane foam having a foaming ratio of 1 (3 times. The compression ratio of the foam layer is about 10/0 °, and a duo tack tape is pasted on the foam. # 5782, the polishing pad is completed. (Comparative Examples 3 to 6) On the polishing layer prepared in Comparative Example 32, paste double tack tape # 5782 'and attach a layer with a low elastic modulus. The softness of the lower layer The layer is made of 70 1222390 发明, a polyurethane foam with a foaming ratio of 15 times as described in the invention. The foam layer has a compression ratio of about 12%. Then double tack tape # 5782 is pasted on the foam. Then, the polishing pad is completed. (Comparative Examples 3 to 7) 5 A double tack is stuck on the polishing layers prepared in Comparative Examples 3 to 4.

tape#5782,並貼上彈性模數低之層。該下層之柔軟層係使 用一令用有3.5丹尼(denier)聚酯纖維且基重200g/m2之不 織布浸潰水分散聚胺甲酸酯乳液30wt%並經乾燥者。該不 織布層之壓縮率約15%。將該不織布以先前黏貼之雙面膠 10 帶與先前製作之研磨層黏合,並於該不織布上再黏貼一雙 面膠帶double tack tape#5673FW (積水化學工業公司製), 則完成研磨墊。 71 20 1222390 玖、發明說明 〔表3〕tape # 5782, and paste the layer with low elastic modulus. The soft layer of the lower layer is a cloth made of 3.5 denier polyester fibers and having a basis weight of 200 g / m2 impregnated with 30% by weight of a water-dispersed polyurethane emulsion and dried. The non-woven fabric has a compression ratio of about 15%. The non-woven fabric was bonded with the previously-adhered double-sided adhesive tape 10 to the previously prepared abrasive layer, and a double-sided tape double tack tape # 5673FW (manufactured by Sekisui Chemical Industry Co., Ltd.) was adhered to the non-woven fabric to complete the polishing pad. 71 20 1222390 发明, Description of invention [Table 3]

氣泡數 平均氣 泡直徑 D硬度 壓縮率 (%) 貯藏彈 性模數 (Mpa) 均勻性 (%) 界面活性 劑含量 (wt%) 積層 研磨率 (人/min) 平坦化 其他 實施例 3-1 350 40 52 2.0 279 4 3 不織布 2000 ◎ 實施例 3 — 2 240 55 59 1.3 299 9 1 單層 1600 ◎ 實施例 3-3 230 35 58 1.4 295 9 1.3 單層 1600 ◎ 實施例 3-4 380 34 47 2.4 272 4 4.5 單層 2000 〇 實施例 3 — 5 350 40 52 2.0 279 3 3 聚乙烯 2000 〇 實施例 3 — 6 245 55 59 1.3 299 5 1 不織布 1900 〇 實施例 3 — 7 230 47 58 1.4 295 5 1.3 胺甲酸 乙酯 1900 〇 實施例 3 — 8 370 34 47 2.4 272 3 4.5 胺甲酸 乙酯 2200 〇 比較例 3—1 100 80 62 0.9 310 12 0.03 單層 800 〜1500 ◎ 研磨率 不穩定 比較例 3-2 110 65 60 1.0 302 6 0.04 單層 800 〜1500 〇 研磨率 不穩定 比較例 3-3 850 25 45 2.3 255 5 2.6 單層 900 〜1600 Δ 研磨率 不穩定 比較例 3 — 4 700 28 30 5.2 105 5 12 單層 1000 〜1500 X 研磨率 不穩定 比較例 3-5 95 80 62 0.9 310 8 0.03 聚乙烯 1550 〇 比較例 3-6 110 66 60 1.0 302 6 0.04 胺甲酸 乙酯 700 Δ 比較例 3-7 700 25 30 5.2 105 3 12 不織布 1650 XNumber of bubbles Average bubble diameter D Hardness compression ratio (%) Storage modulus (Mpa) Uniformity (%) Surfactant content (wt%) Lamination rate (person / min) Flattening Other Examples 3-1 350 40 52 2.0 279 4 3 Non-woven 2000 ◎ Example 3-2 240 55 59 1.3 299 9 1 Single layer 1600 ◎ Example 3-3 230 35 58 1.4 295 9 1.3 Single layer 1600 ◎ Example 3-4 380 34 47 2.4 272 4 4.5 Single layer 2000 〇 Example 3 — 5 350 40 52 2.0 279 3 3 Polyethylene 2000 〇 Example 3 — 6 245 55 59 1.3 299 5 1 Non-woven 1900 〇 Example 3 — 7 230 47 58 1.4 295 5 1.3 Amine Ethyl formate 1900 〇 Example 3 — 8 370 34 47 2.4 272 3 4.5 Ethyl urethane 2200 〇 Comparative example 3-1 100 80 62 0.9 310 12 0.03 Single layer 800 to 1500 ◎ Comparative example 3-2 110 65 60 1.0 302 6 0.04 Single layer 800 to 1500 〇 Comparative example of unstable polishing rate 3-3 850 25 45 2.3 255 5 2.6 Single layer 900 to 1600 Δ Comparative example of unstable polishing rate 3 — 4 700 28 30 5.2 105 5 12 Single layer 1000 to 1500 X Unstable polishing rate Comparative Example 3 -5 95 80 62 0.9 310 8 0.03 Polyethylene 1550 〇 Comparative example 3-6 110 66 60 1.0 302 6 0.04 Ethyl urethane 700 Δ Comparative example 3-7 700 25 30 5.2 105 3 12 Non-woven 1650 X

[評價結果] 將評價結果與特性一併顯示於表3。使用實施例3— 1 〜3—8之研磨墊時,研磨率大為穩定,均勻性亦呈現10% 5 以下良好之情形,且平坦化特性亦極為優異。 反之,比較例3 — 1之研磨墊雖平坦化特性良好,但研 72 1222390 玖、發明說明 磨率低且不穩定以致每次測定變化甚劇。比較例3 — 2之研 磨墊,研磨率不穩定且每次測定變化甚劇。比較例3一3之 研磨墊,均勻性呈1〇%以下良好之情形,但研磨率不穩定 且平坦化特性略為惡化。比較例3 — 4之研磨墊平坦化特性 5明顯惡化。比較例3一 5之研磨墊平坦化特性佳,但研磨率 略低,均勻性亦為8%左右。比較例3 — 6之研磨墊,平坦 化特性差且研磨率亦低。比較例3 一 7之研磨墊,平坦化特 性非常良好,但研磨率略低且平坦化特性極差。 · 〔實施例4〕 10 <評價方法> (熱尺寸變化率) 由研磨層構成材料切出縱50腿、橫250腿、厚度2mm 之測定試樣,並以22.5t保持12小時以上後敎縱向 度L。 15 纟次將該測定試樣以議保持4小時,並測定縱向之 長度。求該等長度之差,並可藉下列算式求得。 · 熱尺寸變化率=(AL/L) ΙΟΟχ (%) (壓縮率測定法) 壓縮率測定法與實施例1〜3中記載之方法相同。 20 (貯藏彈性模數測定法) %藏彈性模數測定法與實施例1〜3中記載之方法相5 。 门 (蕭而D硬度測定法) 蕭而D硬度測定法與實施例1〜3中記載之方法相门 73 1222390 玖、發明說明 Ο (界面活性劑含量之分析) 界面活性劑含量之分析方法與實施例1〜3中記載之方 法相同。 .5 (研磨特性) 研磨墊之研磨特性評價,係使用6吋矽晶圓上堆積有 熱氧化膜Ιμηι者,於進行研磨5分鐘後,測定晶圓之面内 膜厚28點,並藉由下列算式求得之面内均勻性進行。研磨 特性之評價係利用CMP研磨裝置SPP-600S (岡本工作機 10 械公司製)而進行。研磨條件為一面以150g/分之流量將作 為研磨液之調整為 pHll 之二氧化矽研漿(silica slurry)RD97001 ( Fujimi Incorporated 公司製)注入,並一 面以研磨負載350g/cm 2、研磨墊旋轉數35rpm、晶圓旋轉 數33rpm進行研磨。 15 面内均勻性(%)={(最大膜厚一最小膜厚)/(2x平均膜[Evaluation Results] The evaluation results and characteristics are shown in Table 3. When the polishing pads of Examples 3-1 to 3-8 were used, the polishing rate was largely stable, the uniformity was also good at 10% or less, and the planarization characteristics were extremely excellent. On the other hand, although the polishing pads of Comparative Examples 3-1 had good planarization characteristics, the research 72 1222390 发明, description of the invention, the polishing rate is low and unstable, so that each measurement changes dramatically. In the polishing pads of Comparative Examples 3 and 2, the polishing rate was unstable and the measurement changes sharply each time. Although the polishing pads of Comparative Examples 3 to 3 had good uniformity of 10% or less, the polishing rate was unstable and the planarization characteristics were slightly deteriorated. The polishing pad planarization characteristics 5 of Comparative Examples 3 to 4 were significantly deteriorated. The polishing pads of Comparative Examples 3 to 5 had good planarization characteristics, but the polishing rate was slightly lower, and the uniformity was also about 8%. The polishing pads of Comparative Examples 3 to 6 had poor planarization characteristics and low polishing rates. The polishing pads of Comparative Examples 3 to 7 had very good planarization characteristics, but the polishing rate was slightly low and the planarization characteristics were extremely poor. · [Example 4] 10 < Evaluation method > (Heat dimensional change rate) A measurement sample of 50 legs in length, 250 legs in width, and a thickness of 2 mm was cut out of the polishing layer constituent material, and held at 22.5t for more than 12 hours.敎 Longitudinal degree L. The measurement sample was held for 15 hours at a time, and the length in the longitudinal direction was measured. Find the difference between these lengths and use the following formula. · Thermal dimensional change rate = (AL / L) 100 × (%) (Compression ratio measurement method) The compression ratio measurement method is the same as the method described in Examples 1 to 3. 20 (Storage elastic modulus measurement method) The% storage elastic modulus measurement method is the same as the method described in Examples 1-3. Door (Xiao Er D hardness measurement method) Xiao Er D hardness measurement method is similar to the method described in Examples 1 to 3 73 1222390 玖, description of the invention 〇 (analysis of surfactant content) Analytical method of surfactant content and The methods described in Examples 1 to 3 are the same. .5 (Polishing characteristics) The polishing characteristics of the polishing pads were evaluated using a 6-inch silicon wafer with a thermal oxide film 1 μηι. After polishing for 5 minutes, the in-plane film thickness of the wafer was measured at 28 points. The in-plane uniformity obtained by the following formula is performed. The polishing characteristics were evaluated using a CMP polishing apparatus SPP-600S (manufactured by Okamoto Machine Tool Co., Ltd.). The polishing conditions were as follows: the silica slurry RD97001 (manufactured by Fujimi Incorporated), which was adjusted to pH 11 as a polishing liquid, was injected at a flow rate of 150 g / min, and the polishing load was 350 g / cm. 2. The polishing pad was rotated. The polishing was performed at 35 rpm and 33 rpm. 15 In-plane uniformity (%) = {(maximum film thickness-minimum film thickness) / (2x average film

厚)} xlOO 面内均勻性未達10%者評價為良好並標記為〇,為 10%以上者則評價為不良並標記為X。 平坦化特性係於8吋矽晶圓上堆積熱氧化膜0·5μιη後 20 ,於進行預定之圖案化後,以p-TEOS堆積Ιμηι之氧化膜 ,並製作形成有初期落差〇·5μηι之圖案之晶圓,且以前述 條件進行該晶圓之研磨,於研磨後,測定各落差並評價平 坦化特性。平坦化特性佳者評價為〇,不良者則評價為X。 (實施例4—1) 74 1222390 玖、發明說明 於容器中混合聚醚系預聚物(優耐洛公司製 AdipreneL-325 ;異氰酸酯基濃度2.22meq/g) 100重量份, 與聚矽氧系非離子界面活性劑SH792 1重量份(相對於聚 胺曱酸酯為0.79重量%),並調整為80°C。於此,一面激 5 烈攪拌以攝入氣泡,並一面添加預先熔融之4,4、亞曱基-雙(鄰氯苯胺)(MOCA) 26重量份。攪拌約1分鐘後, 將混合液注入盤形之敞模,藉加熱爐以ll〇°C進行6小時 二次硬化而製得聚胺甲酸酯樹脂發泡體成塊物。該所得之 聚胺曱酸酯樹脂發泡體成塊物之密度為〇.92g/cm 3。 10 利用切片機由該聚胺甲酸酯樹脂發泡體成塊物切出發 泡體片,並進行同心圓狀之凹槽加工而製成研磨面,且於 裏面層積市售之令不織布浸潰聚胺曱酸酯所形成之緩衝材 而製成研磨塾。 (實施例4—2) 15 除使用3重量份之SH192作為聚矽氧系非離子界面活 性劑外,其餘則以與實施例4—1同樣之方式製得聚胺曱酸 酯樹脂發泡體成塊物。該聚胺甲酸酯樹脂發泡體成塊物之 密度為 0.87g/cm 3。 利用切片機由所得之聚胺甲酸酯樹脂發泡體成塊物切 20出發泡體片,並以與實施例4—1同樣之方式製作研磨墊。 (實施例4一3) 將一異氰酸甲苯(2,4-體/2,6-體=8〇/2〇之混合物:以 下簡稱TDI) 1480重量份、4,4、二環己基甲烷二異氰酸酯 (以下簡稱為HMDI) 393重量份、聚四亞甲基二醇(Mn 75 1222390 玖、發明說明 :818) 2145重量份及二甘醇276重量份混合,並以80°C 加熱攪拌120分鐘,而調製成異氰酸酯末端預聚物(異氰 酸酯基濃度2.29meq/g )。 將實施例4—1中之聚醚系預聚物改為使用該異氰酸酯 5 末端預聚物100重量份,並使用6重量份(相對於聚胺甲 酸酯為4.51重量%)之SH192作為聚矽氧系非離子界面活 性劑,且使用27重量份之MOCA,其餘則以與實施例1 同樣之方式製得聚胺甲酸酯樹脂發泡體成塊物。該聚胺甲 酸酯樹脂發泡體成塊物之密度為〇.81g/cm 3。 10 利用切片機由所得之聚胺曱酸酯樹脂發泡體成塊物切 出發泡體片,並以與實施例4 — 1同樣之方式製作研磨塾。 (實施例4 一 4 ) 將TDI ( 1730重量份)、HMDI ( 393重量份)、聚四亞 甲基二醇(Μη: 1006) 2515重量份及二甘醇276重量份 15 混合,並以80°C加熱攪拌120分鐘,而調製成異氰酸酯末 端預聚物(異氰酸酯基濃度2.58meq/g)。 將實施例4一 1中之聚醚系預聚物改為使用該異氰酸酯 末端預聚物100重量份,並使用6重量份(相對於聚胺曱 酸酯為4.54重量%)之SH192作為聚矽氧系非離子界面活 20 性劑,且使用24重量份之MOCA,進而添加有2.3重量份 之甘油,其餘則以與實施例4 一 1同樣之方式製得聚胺甲酸 酯樹脂發泡體成塊物。該聚胺甲酸酯樹脂發泡體成塊物之 密度為 0.72g/cm 3。 利用切片機由所得之聚胺曱酸酯樹脂發泡體成塊物切 76 1222390 玖、發明說明 出發泡體片,並以與實施例4 一 1同樣之方式製作研磨墊。 (比較例4一 1) 除使用10重量份之SH192作為聚矽氧系非離子界面 活性劑外,其餘則以與實施例4—1同樣之方式製得聚胺曱 5 酸酯樹脂發泡體成塊物。該聚胺曱酸酯樹脂泡體成塊物之 费度為 0.68g/cm 3。Thick)} xlOO Those with in-plane uniformity of less than 10% were evaluated as good and marked as 0, those with 10% or more were evaluated as bad and marked as X. The planarization characteristic is that 20 μm of a thermal oxide film is deposited on an 8-inch silicon wafer, and a predetermined pattern is formed. Then, a 1 μm oxide film is deposited with p-TEOS, and a pattern with an initial drop of 0.5 μm is formed. The wafer was polished under the aforementioned conditions. After polishing, each drop was measured and the planarization characteristics were evaluated. Those with good planarization characteristics were evaluated as 0, and those with poor planarization characteristics were evaluated as X. (Example 4-1) 74 1222390 发明, description of the invention: 100 parts by weight of a polyether-based prepolymer (AdipreneL-325 manufactured by Uniro; the isocyanate group concentration of 2.22 meq / g) was mixed with a polysiloxane in a container. The nonionic surfactant SH792 was 1 part by weight (0.79% by weight based on the polyurethane), and was adjusted to 80 ° C. Here, while stirring vigorously to absorb air bubbles, 26 parts by weight of 4,4, amidino-bis (o-chloroaniline) (MOCA), which was previously melted, was added. After stirring for about 1 minute, the mixed solution was poured into a disc-shaped open mold and subjected to secondary hardening at 110 ° C. for 6 hours by a heating furnace to obtain a polyurethane resin foam block. The density of the obtained polyurethane resin foam block was 0.92 g / cm 3. 10 Use a slicer to cut out the foam sheet from the polyurethane resin foam block, and process the concentric grooves to make a polished surface, and laminate a commercially available non-woven cloth on the inside. The cushioning material formed by the polyurethane is crushed to make a grinding mill. (Example 4-2) 15 A polyurethane resin foam was prepared in the same manner as in Example 4-1, except that 3 parts by weight of SH192 was used as a polysiloxane nonionic surfactant. Into pieces. The density of this polyurethane resin foam block was 0.87 g / cm 3. From the obtained polyurethane resin foam block, 20 pieces of the foam sheet were cut out using a microtome, and a polishing pad was produced in the same manner as in Example 4-1. (Example 4-3) Toluene monoisocyanate (2,4-is / 2,6-is = 80/2/2 mixture: hereinafter referred to as TDI) 1480 parts by weight, 4,4, dicyclohexylmethane 393 parts by weight of diisocyanate (hereinafter referred to as HMDI), polytetramethylene glycol (Mn 75 1222390 玖, description of the invention: 818) 2145 parts by weight and 276 parts by weight of diethylene glycol are mixed, and heated and stirred at 80 ° C for 120 Minutes to prepare an isocyanate-terminated prepolymer (isocyanate group concentration 2.29 meq / g). The polyether prepolymer in Example 4-1 was changed to 100 parts by weight of the isocyanate 5-terminal prepolymer, and 6 parts by weight (4.51% by weight relative to polyurethane) of SH192 was used as the poly A siloxane-based nonionic surfactant, and 27 parts by weight of MOCA was used, and the rest was obtained in the same manner as in Example 1 to obtain a polyurethane resin foam block. The density of the agglomerates of the polyurethane resin foam was 0.81 g / cm 3. 10 Using a microtome, a foam sheet was cut out of the obtained polyurethane resin foam block, and a milled pad was produced in the same manner as in Example 4-1. (Examples 4 to 4) TDI (1730 parts by weight), HMDI (393 parts by weight), polytetramethylene glycol (Μη: 1006) 2515 parts by weight and diethylene glycol 276 parts by weight 15 were mixed and mixed at 80 The mixture was heated and stirred at ° C for 120 minutes to prepare an isocyanate-terminated prepolymer (isocyanate group concentration: 2.58 meq / g). The polyether-based prepolymer in Example 4-1 was changed to use 100 parts by weight of the isocyanate-terminated prepolymer, and 6 parts by weight (4.54% by weight relative to the polyurethane) of SH192 was used as the polysilicon. An oxygen-based nonionic interfacial active agent 20 was used in an amount of 24 parts by weight of MOCA and 2.3 parts by weight of glycerin was added. The rest was prepared in the same manner as in Example 4-1. Into pieces. The density of the block of the polyurethane resin foam was 0.72 g / cm 3. The obtained polyurethane resin foam block was cut with a microtome 76 1222390 玖, the foam sheet was described in the invention, and a polishing pad was prepared in the same manner as in Example 4-1. (Comparative Example 4-1) Except using 10 parts by weight of SH192 as a polysiloxane nonionic surfactant, the same procedure as in Example 4-1 was performed to obtain a poly (fluorene) -5 ester resin foam. Into pieces. The cost of this polyurethane resin foam block was 0.68 g / cm 3.

利用切片機由所得之聚胺曱酸酯樹脂發泡體成塊物切 出發泡體片,並以與實施例4—1同樣之方式製作研磨墊。 以實施例4—1〜4—4及比較例4—1所製得之研磨墊 1〇進行研磨測試,並評價平坦化特性與面内均勻性。其結果 顯示於表4。界面活性劑之含量可換算成相對於聚胺甲酸 S旨(預聚物+鏈延長劑)之重量%而表示。A foamed sheet was cut out of the obtained polyurethane resin foam block with a microtome, and a polishing pad was produced in the same manner as in Example 4-1. Polishing tests were performed on the polishing pads 10 prepared in Examples 4-1 to 4-4 and Comparative Example 4-1, and the planarization characteristics and in-plane uniformity were evaluated. The results are shown in Table 4. The content of the surfactant can be converted to the weight% relative to the purpose of the polyurethane S (prepolymer + chain extender).

队π豕衣Team

15 、、’σ衣,熱尺寸變化率於本發明之範圍户 ,其平坦化特性、面内均勻性皆稱良好,但熱尺寸㈣ 超出本發明㈣者,其平坦化特性、面内均勻性皆有炭 〇 〔實施例5〕 <評價方法> 20 (動摩擦係數測定法) 77 1222390 玖、發明說明 動摩擦係數之測定裝置顯示於第3圖。第3⑴圖為 王體圖’第3 (b)圖為測定試樣19之構造圖。測定係豸 用以構成研磨層之薄片14置於座台16上所載置之玻璃^ (耐高熱性玻璃派熱司(康寧公司製,#7740, 15〇獄250 5 繼5111111)) 15 上,並以雙面膠帶(double tack tape#5782, 20㈣緩衝層(比重〇17之低密度聚乙烯 泡膠厚度· 1.27咖)21,進而以樹脂印刷版固定用之雙 面膠帶535Α (日東電工製)22將緩衝層21與覆層黏 鲁 合’’則形成置有覆層13之測定試樣19。繼之,藉由摩 1〇擦測疋裝置18令測定試樣19之研磨層構成薄片14於玻璃 板上’月動接觸,並朝箭頭17方向強拉使其移動而測定 摩擦係數。 動摩擦係數係於經上述摩擦係數裝置測定所得之摩擦 力之圖表中’令测定試樣19移動1〇⑽時,將顯示出靜摩 15擦力後之動摩擦力最小值與最大值之平均除以44kgf而算 出。 · 研磨層構成薄片之尺寸為5 cm x8 cm,負載用之覆層13 重量為4.4kg,底面為8 cmx5⑽,測定試樣19之移動速度 為20 cm/分,測定時間為3〇秒。摩擦測定裝置19係使用 20 TenS1l〇n RTM-100 (τ〇γ〇 BALDWIN 公司製),環境條件 ♦ 為溫度(23±2) °C,濕度(50±6) %RH。 (研磨特性之評價) 使用岡本工作機械公司製SPP600S作為研磨裝置而進 4T研磨特性之評價。氧化膜之膜厚測定則使用大塚電子公 78 1222390 玖、發明說明 司製之干2涉式膜厚測定裝置。研磨條件係,研磨負載為 8 研磨轉盤旋轉數為35rPm、晶圓旋轉數為 30rpm/研磨時,將二氧切研漿助(卡博特公司製) 以流1 150ml/min於研磨中滴下。 研磨特之作方法與實施例卜3中記載之方法相同 〇 (壓縮率測定法) 壓縮率測定法與實施例卜3十記載之方法相同。 鲁 (貯藏彈性模數測定法) 1〇貯藏彈性模數敎法與實施例卜3中記載之方法相同 0 (平均氣泡直徑測定法) 平均氣泡直徑測定法與實施例卜3中記載之方法相同 0 15 (蕭而D硬度測定法) 蕭而D硬度測定法與實施例^中記載之方法相同 · 0 (界面活性劑含量之分析) 界面活性劑含量之分析方法與實施例1〜3中記載之方 · 20 法相同。 · (實施例5 — 1) 於容器中放入聚_系胺甲酸乙酉旨預聚物(優耐洛公司 製AdipreneL-325 ) 3_ ^量份,與聚石夕氧系界面活性劑 SH192 (聚二甲基石夕氧·聚氧化烯烴共聚物,東麗道康寧 79 1222390 玖、發明說明 矽膠公司製)120重量份,並以攪拌機以約900rpm攪拌作 成發泡溶液(氣泡分散液),其後更換攪拌機再一面攪拌業 經加熱熔融之硬化劑(4,4’_亞甲基-雙〔2-氣苯胺〕)770重 量份一面將之投入發泡溶液中。攪拌約1分鐘後,將混合 5 液注入盤形之敞模,藉加熱爐以110°C進行6小時二次硬 化而製得發泡聚胺甲酸酯成塊物。所得發泡聚胺甲酸酯之 蕭而D硬度測得為52,壓縮率為2.0%,貯藏彈性模數為 279MPa ,比重為0.8,平均氣泡直徑為40μιη 〇此外,分析 界面活性劑之含量時確認含有約2.8wt%。 10 其次將該發泡聚胺甲酸酯成塊物加熱至約50°C並以切 片機VGW-125 ( AMITEC公司製)切割成厚度1.27 ram而 製得研磨層構成薄片。 緩衝層係準備一令用有3.5丹尼(denier)聚酯纖維且基 重200g/m2之不織布浸潰水分散聚胺甲酸酯乳液30wt%並 15 經乾燥者。將該緩衝層構成材料(厚度1.27腿)以雙面膠 帶double tack tape#5782 (積水化學工業公司製)與先前製 作之研磨層黏合,並於該緩衝層上再黏貼一 double tack tape#5782,則完成研磨塾(a)。 關於實施例5—1之研磨層構成材料之聚胺曱酸酯發泡 20 體,經上述方法測定動摩擦係數為0.5。 使用研磨墊(a)並以上述條件進行研磨時,研磨率為 2300人/min,以實用性而言可謂為充足之研磨率。此外,此 時並無去夾失物之情形產生。 (實施例5 — 2) 80 1222390 玖、發明說明 除添加40重量份之聚矽氧系界面活性劑SH192外, 其餘全以與實施例5—1同樣之方式製作發泡聚胺甲酸酯成 · 塊物。所得發泡聚胺甲酸酯之蕭而D硬度測得為59,壓縮 . 率為1.3%,貯藏彈性模數為299MPa,比重為0.85,平均 5 氣泡直控為55μηι。此外,分析界面活性劑之含量時確認含 有約 0.9wt%。 實施例5 —2之聚胺甲酸酯發泡體之動摩擦係數測定為 0.3。 · 使用該聚胺甲酸酯發泡體之薄片並以與實施例同 10 樣之方法製作研磨墊(b),且以同於實施例5 — 1之條件進 行研磨時,研磨率為2000A/min,以實用性而言可謂為充 足之研磨率。此外,此時並無去夾失物之情形產生。 (實施例5 — 3) 除添加180重量份之聚矽氧系界面活性劑SH192外, 15 其餘全以與實施例5 — 1同樣之方式製作發泡聚胺甲酸醋成 塊物。所得發泡聚胺甲酸酯之蕭而D硬度測得為47,壓縮 · 率為2.4%,貯藏彈性模數為272MPa,比重為0.78,平均 氣泡直徑為34μπι。此外,分析界面活性劑之含量時確認含 有約 4.4wt%。 20 實施例5 — 3之聚胺甲酸酯發泡體之動摩擦係數測定為 0.7 〇 使用該聚胺甲酸酯發泡體之薄片並以與實施例5 — 1同 樣之方法製作研磨墊(c),且以同於實施例5— 1之條件進 行研磨時,研磨率為2600人/min,以實用性而言可謂為充 81 1222390 玖、發明說明 足之研磨率。此外,此時並無去夾失物之情形產生。 (比較例5 — 1 ) 使用實施例51中未進行界面活性劑之添加與攪拌所製 成之無發泡聚胺甲酸酯,經上述方法測定動摩擦係數為 5 〇·01。此外,以該無發泡聚胺甲酸酯進行研磨時,研磨率 低至l〇〇〇A/min而無法達到高研磨率之目的。 (比較例5 — 2 ) 將實施例5 —1之聚矽氧系界面活性劑添加量變更為 1.4重量份,其餘則以與實施例5—〗同樣之方式製作研磨 10墊。所得之發泡聚胺甲酸酯無法順利形成氣泡,且其數量 甚)。又’其物性為蕭而D硬度測得為60,壓縮率1.0% ,貯藏彈性模數302MPa,比重0.91,平均氣泡直徑65μπι 。此外’分析界面活性劑之含量時確認含有約〇 〇3wt〇/〇。 比較例5 — 2之聚胺甲酸酯發泡體之動摩擦係數測定為 0.05。使用該聚胺甲酸酯發泡體之薄片並以與實施例$ — 1 同樣之方法製作研磨墊(c),且以同於實施例5 — j之條件 進行研磨時’研磨率為12〇〇A/min,無法達到高研磨率之 目的。 (比較例5 — 3) 將實施例5 —1之聚梦氧系界面活性劑添加量變更為 50〇重量份,其餘則以與實施例5—1同樣之方式製作研磨 墊。此時’可均句產生微細之氣泡。所得之發泡聚胺甲酸 酉曰之物性為蕭而D硬度測得為30,壓縮率5.2%,貯藏彈 性模數105MPa,比重〇·45,平均氣泡直徑25μπι。此外, 82 玖、發明說明 分析界面活性劑之含量時確認含有約115wt0/0。 比較例5一3之聚胺甲酸酯發泡體之動摩擦係數測定為 U。使用該聚胺甲酸酯發泡體之薄片並以與實施例 同樣之方法製作研磨墊(c),且以同於實施例5— 1之條件 進行研磨時,研磨率為300〇A/min,研磨速度雖然良好, 但會產生去夾失物之情形。 彙整評價之結果後顯示於表5。 〔表5〕15 、 'σ clothing, the thermal dimensional change rate is within the scope of the present invention, and its flatness characteristics and in-plane uniformity are both good, but those whose thermal dimensions are beyond those of the present invention have flatness characteristics and in-plane uniformity. All of them are carbon. [Example 5] < Evaluation method > 20 (Dynamic friction coefficient measurement method) 77 1222390 发明 Description of the invention The measuring device for the dynamic friction coefficient is shown in FIG. 3. The third figure is a royal figure 'and the third figure (b) is a structural diagram of the measurement sample 19. FIG. The measurement system is a sheet 14 for constituting a polishing layer placed on a glass placed on a table 16 (high heat-resistant glass Pyrex Division (manufactured by Corning Corporation, # 7740, 15〇 prison 250 5 followed by 5111111)) 15 And double-sided tape (double tack tape # 5782, 20㈣ buffer layer (specific density 〇07 low-density polyethylene foam thickness · 1.27 coffee) 21, and then double-sided tape 535A (manufactured by Nitto Denko) ) 22 The buffer layer 21 is adhered to the coating layer to form a measurement sample 19 provided with the coating layer 13. Next, the abrasive layer of the measurement sample 19 is formed into a thin film by rubbing the measuring device 18 with a rubbing device 10. 14 On the glass plate, 'move in contact with the moon and force it to move in the direction of arrow 17 to measure the coefficient of friction. The coefficient of dynamic friction is shown in the graph of the friction force measured by the above-mentioned friction coefficient device' and the measurement sample 19 is moved 1 At 0 °, the average value of the minimum and maximum values of the dynamic frictional force after the 15 frictional force is calculated and divided by 44 kgf. · The size of the polishing layer constituent sheet is 5 cm x 8 cm, and the weight of the coating 13 for the load is 4.4kg, bottom surface is 8 cmx5⑽, measure the moving speed of sample 19 It is 20 cm / min and the measurement time is 30 seconds. The friction measuring device 19 series uses 20 TenS110n RTM-100 (manufactured by τ〇γ〇BALDWIN), and the environmental conditions are temperature (23 ± 2) ° C, humidity (50 ± 6)% RH. (Evaluation of polishing characteristics) Using SPP600S manufactured by Okamoto Machine Tool Co., Ltd. as the polishing device, the evaluation of 4T polishing characteristics is performed. The thickness of the oxide film is measured using Otsuka Electronics Corporation 78 1222390 The dry film thickness measuring device is manufactured. The polishing conditions are: the polishing load is 8; the number of rotations of the grinding wheel is 35 rPm; and the number of wafer rotations is 30 rpm / grinding. It was dripped at a flow rate of 150 ml / min during grinding. The grinding method was the same as that described in Example 3. (Compression ratio measurement method) The compression method was the same as the method described in Example 30. Lu ( Storage elastic modulus measurement method) 10 Storage elastic modulus method is the same as the method described in Example 3 0 (average bubble diameter measurement method) The average bubble diameter measurement method is the same as the method described in Example 3 0 15 (Xiao Er D hardness test (Determination method) Xiao Er D hardness measurement method is the same as the method described in Example ^ 0 (analysis of surfactant content) Analytical method for the content of surfactant is the same as the method described in Examples 1 to 3. (Example 5-1) Put a poly-ethyl urethane prepolymer (Adiprene L-325, manufactured by UNIRO) in a container in an amount of 3 ^, and a polylithium oxygen-based surfactant SH192 (Poly Methyllithium oxygen · polyoxyalkylene copolymer, Toray Dow Corning 79 1222390 (manufactured by Silicone Co., Ltd.) 120 parts by weight, and stirred with a mixer at about 900 rpm to make a foaming solution (bubble dispersion), and then replaced the mixer On the other hand, 770 parts by weight of the hardening agent (4,4'_methylene-bis [2-gas aniline]) heated and melted in the stirring industry was put into a foaming solution. After stirring for about 1 minute, the mixed 5 liquid was poured into a disc-shaped open mold, and was subjected to secondary hardening at 110 ° C for 6 hours by a heating furnace to obtain a foamed polyurethane block. The hardness and D hardness of the obtained foamed polyurethane were measured as 52, the compression ratio was 2.0%, the storage elastic modulus was 279 MPa, the specific gravity was 0.8, and the average bubble diameter was 40 μm. In addition, when the content of the surfactant was analyzed, It was confirmed to contain about 2.8 wt%. 10 Next, the foamed polyurethane block was heated to about 50 ° C and cut with a cutter VGW-125 (manufactured by AMITEC) to a thickness of 1.27 ram to obtain a polishing layer constituting a sheet. The buffer layer is prepared by impregnating a non-woven fabric with 3.5 denier polyester fibers and a basis weight of 200 g / m2 impregnated with 30% by weight of a water-dispersed polyurethane emulsion and dried. The buffer layer constituent material (thickness of 1.27 legs) was double-sided tape double tack tape # 5782 (manufactured by Sekisui Chemical Industry Co., Ltd.) and the previously prepared abrasive layer, and a double tack tape # 5782 was stuck on the buffer layer. Then grinding (a) is completed. Regarding the polyurethane foam 20 of the polishing layer constituting material of Example 5-1, the dynamic friction coefficient measured by the above method was 0.5. When the polishing pad (a) is used and polishing is performed under the above conditions, the polishing rate is 2300 persons / min, which is a sufficient polishing rate in terms of practicality. In addition, at this time, there is no case of missing items. (Example 5-2) 80 1222390 发明, description of the invention Except for adding 40 parts by weight of a polysiloxane surfactant SH192, the rest are all made in the same manner as in Example 5-1 to produce a foamed polyurethane composition. · Blocks. The hardness and D hardness of the obtained foamed polyurethane were measured at 59, the compression ratio was 1.3%, the storage elastic modulus was 299 MPa, the specific gravity was 0.85, and the average 5 bubbles were directly controlled to 55 μηι. In addition, when the content of the surfactant was analyzed, it was confirmed that the content was about 0.9% by weight. The coefficient of kinetic friction of the polyurethane foam of Example 5-2 was 0.3. · When using this polyurethane foam sheet and polishing pad (b) in the same manner as in Example 10, and polishing under the same conditions as in Example 5-1, the polishing rate was 2000 A / Min is a sufficient polishing rate in terms of practicality. In addition, at this time, there is no case of missing items. (Examples 5 to 3) Except that 180 parts by weight of a polysiloxane-based surfactant SH192 was added, the rest 15 were produced in the same manner as in Example 5 to 1 to produce a foamed polyurethane block. The hardness and D hardness of the obtained foamed polyurethane were measured to be 47, the compression ratio was 2.4%, the storage elastic modulus was 272 MPa, the specific gravity was 0.78, and the average cell diameter was 34 µm. In addition, when analyzing the content of the surfactant, it was confirmed that it contained about 4.4% by weight. 20 The dynamic friction coefficient of the polyurethane foam of Example 5-3 was determined to be 0.7. Using the sheet of the polyurethane foam, a polishing pad was prepared in the same manner as in Example 5-1 (c ), And when grinding was carried out under the same conditions as in Example 5-1, the grinding rate was 2600 persons / min, and in terms of practicality, it can be said to be 81 1222390 充, the grinding rate sufficient for the invention. In addition, at this time, there is no case of missing items. (Comparative Example 5-1) Using the non-foamed polyurethane produced in Example 51 without adding and stirring a surfactant, the kinetic friction coefficient was measured by the method described above to be 5.01. In addition, when polishing was performed with the non-foamed polyurethane, the polishing rate was as low as 1,000 A / min, and the purpose of high polishing rate could not be achieved. (Comparative Example 5-2) The added amount of the polysiloxane-based surfactant of Example 5-1 was changed to 1.4 parts by weight, and the remaining 10 pads were prepared in the same manner as in Example 5-1. The resulting foamed polyurethane did not form bubbles smoothly, and its amount was very high). Also, its physical properties are Xiao and D hardness is measured at 60, compression ratio is 1.0%, storage elastic modulus is 302 MPa, specific gravity is 0.91, and average bubble diameter is 65 μm. In addition, when the content of the surfactant was analyzed, it was confirmed that it contained about 0.003 wt%. The coefficient of kinetic friction of the polyurethane foam of Comparative Example 5-2 was 0.05. A polishing pad (c) was prepared in the same manner as in Example $ -1 using the sheet of the polyurethane foam, and the polishing rate was 12 when polishing was performed under the same conditions as in Example 5j. 〇A / min, can not achieve the purpose of high polishing rate. (Comparative Example 5-3) The addition amount of the poly dream oxygen-based surfactant of Example 5-1 was changed to 50 parts by weight, and the rest were fabricated in the same manner as in Example 5-1. At this time, fine bubbles can be generated in the homogram. The properties of the obtained foamed polyurethane were low and D hardness was measured as 30, the compression ratio was 5.2%, the storage elastic modulus was 105 MPa, the specific gravity was 0.45, and the average cell diameter was 25 μm. In addition, 82%, description of the invention When analyzing the content of the surfactant, it was confirmed that it contained about 115 wt0 / 0. The coefficient of kinetic friction of the polyurethane foams of Comparative Examples 5 to 3 was U. Using this polyurethane foam sheet, a polishing pad (c) was prepared in the same manner as in the example, and when polishing was performed under the same conditions as in Example 5-1, the polishing rate was 300 0 A / min. Although the grinding speed is good, it will cause the situation of getting lost. The results of the aggregate evaluation are shown in Table 5. 〔table 5〕

界面活性 劑添加量 (重量份) 界面活性 劑含量 (wt%) 動摩擦 係數 D硬度 壓縮率 (% ) 貯藏彈 性模數 研磨率 (A/min) 解除夾持 錯誤 實施例 5-1 120 2.8 0.5 52 2.0 279 2300 〇 實施例 —5-2 40 0.9 0.3 59 1.3 299 2000 〇 X施例 _ 5—3 180 4.4 0.7 47 2.4 272 2600 〇 比較例 5-1 0 0 0.01 74 0.5 760 1000 〇 t匕較例 ^ 5-2 L.U 7« | 1.4 0.03 0.05 60 1.0 302 1200 〇 匕匕枚例 5-3 500 11.5 1.2 30 5.2 105 3000 X 以上,具有由聚胺甲酸酯樹脂發泡體構成且動摩擦係 數為0.1〜1.0之研磨層之研磨墊,具有實用且充分之研磨 率,且無去夾失物之情形產生。 〔實施例6〕 <評價方法> (貯藏彈性模數之測定) 貯藏彈性模數測定法與實施例1〜3中記載之方法相同 〇 (蕭而D硬度測定法) 蕭而D硬度測定法與實施例i〜3中記載之方法相同 1222390 玖、發明說明 Ο (壓縮率測定法) 壓縮率測定法與實施例1〜3中記載之方法相同。 (磨耗損失量之測定) 5 將所得之研磨層作為測試片加以乾燥並測定初期重量 。將調整為ρΗ12·5之氫氧化鉀水溶液調溫至40°C ’並將 測試片置於其中浸潰24小時,其後’以蒸顧水充分洗淨後 再加以乾燥。利用磨耗輪磨耗測試機(TABER公司製,機 型174),並以負載1000g,磨耗輪Η·22、1000轉之條件測 10 定經上述測試前後測試片之磨耗性。磨耗損失量之差越小 則越佳。 (研磨墊之製作及評價) 於所得之研磨層貼上雙面膠帶(積水化學工業製造, double tack tape#5782 ),則完成研磨塾。利用CMP研磨裝 15 置(岡本工作機械公司製,SPP-600S)進行所得研磨墊之 研磨特性評價。研磨條件為,一面以150g/分之流量將作為 研磨液之業已調整成pHll之二氧化矽研漿(Fujimi Incorporated公司製,RD97001 )注入,並一面以研磨負載 350g/cm 2、研磨墊旋轉數35rpm、晶圓旋轉數33rpm進行 20 研磨。 (平坦性) 平坦性之評價,係、於6 n切晶圓上堆積G 之熱氧 化膜後,進行L/S (線與間隙)=25μιη/5μιη及l/s = Μ—之圖案化’進而堆積_之氧化膜(te〇s), 84 1222390 玖、發明說明 而製成具有初期落I 〇·5μηι之圖案之晶圓。對該晶圓以上 述研磨條件進行研磨,總體落差為2〇〇〇人以下時測定 25μηι間隙之底部削減量而進行評價。平坦性可謂值越小則 越佳。 5 (面内均勻性) 面内均勻性之評價,係利用6吋矽晶圓上堆積有熱氧 化膜Ιμιη者,並以上述研磨條件進行研磨至熱氧化膜為 〇·5μιη為止後,測定晶圓之面内膜厚28點,且由下列算式 · 求得面内均勻性。面内均勻性之值越小,則均勻性越佳。 1〇 面内均勻性(%)=丨(最大膜厚一最小膜厚)/(2χ平均膜Addition amount of surfactant (parts by weight) Content of surfactant (wt%) Coefficient of dynamic friction D hardness compression rate (%) Storage modulus of elasticity grinding rate (A / min) Removal of clamping error Example 5-1 120 2.8 0.5 52 2.0 279 2300 〇 Example — 5-2 40 0.9 0.3 59 1.3 299 2000 〇 Example _ 5-3 180 4.4 0.7 47 2.4 272 2600 〇 Comparative Example 5-1 0 0 0.01 74 0.5 760 1000 〇 ^ 5-2 LU 7 «| 1.4 0.03 0.05 60 1.0 302 1200 〇 Example of dagger 5-3 500 11.5 1.2 30 5.2 105 3000 X or more, with polyurethane resin foam and dynamic coefficient of friction of 0.1 The polishing pad with a polishing layer of ~ 1.0 has a practical and sufficient polishing rate, and there is no occurrence of pinching. [Example 6] < Evaluation method > (Measurement of storage elastic modulus) The method of measuring the storage elastic modulus is the same as the method described in Examples 1 to 3 (the Xiao D hardness measurement method) the Xiao D hardness measurement The method is the same as the method described in Examples i to 3. 1222390 玖, description of the invention 0 (Compression ratio measurement method) The compression ratio measurement method is the same as the method described in Examples 1 to 3. (Measurement of Abrasion Loss) 5 The obtained polished layer was dried as a test piece and the initial weight was measured. The potassium hydroxide aqueous solution adjusted to pH 12 · 5 was adjusted to 40 ° C ', and the test piece was immersed therein for 24 hours, after which it was thoroughly washed with distilled water and then dried. The abrasion wheel abrasion tester (Model 174, manufactured by TABER) was used to measure the abrasion of the test piece before and after the test under the conditions of a load of 1000 g, abrasion wheel Η · 22, and 1000 rpm. The smaller the difference in abrasion loss, the better. (Production and Evaluation of Polishing Pad) A double-sided tape (manufactured by Sekisui Chemical Industry, double tack tape # 5782) was attached to the obtained polishing layer, and the polishing pad was completed. The polishing characteristics of the obtained polishing pad were evaluated using a CMP polishing apparatus (manufactured by Okamoto Machine Tool Co., Ltd., SPP-600S). The polishing conditions were as follows: the silicon dioxide slurry (Fujimi Incorporated, RD97001), which has been adjusted to pH 11 as a polishing liquid, was injected at a flow rate of 150 g / min, while the polishing load was 350 g / cm 2. The number of rotations of the polishing pad Polishing was performed at 35 rpm and wafer rotation number of 33 rpm. (Flatness) The evaluation of flatness is the patterning of L / S (line and gap) = 25μιη / 5μιη and 1 / s = Μ— after depositing a thermal oxide film of G on a 6 n-cut wafer. Furthermore, an oxide film (te0s) was deposited, 84 1222390 堆积, and the invention was described to produce a wafer having a pattern of an initial drop of 0.5 μm. The wafer was polished under the above-mentioned polishing conditions, and when the total drop was 2,000 or less, the bottom reduction of the 25 µm gap was measured and evaluated. The smaller the flatness, the better. 5 (In-plane uniformity) Evaluation of in-plane uniformity was performed by using a thermal oxide film 1 μm deposited on a 6-inch silicon wafer, and polishing under the above-mentioned polishing conditions until the thermal oxide film was 0.5 μm. The in-plane film thickness of a circle is 28 points, and the in-plane uniformity is obtained by the following formula. The smaller the value of the in-plane uniformity, the better the uniformity. 1〇 In-plane uniformity (%) = 丨 (maximum film thickness-minimum film thickness) / (2χ average film

厚)} xlOO (平均研磨速度) 平均研磨速度之評價,係利用6吋矽晶圓上堆積有熱 氧化膜Ιμιη者,並以上述研磨條件進行研磨,再將由研磨 15刖之熱氧化膜厚度中扣除研磨後之膜厚所得之值除以當時 之研磨時間後,則為評價所得之值。平均研磨速度越大則 · 越佳。 (研磨速度穩定性) 研磨速度穩定性可由下列算式求得。Thick)} xlOO (average polishing rate) The average polishing rate is evaluated by using a thermal oxide film 1 μm deposited on a 6-inch silicon wafer and polishing under the above-mentioned polishing conditions. The value obtained by subtracting the film thickness after polishing divided by the current polishing time is the value obtained by evaluation. The larger the average grinding speed, the better. (Polishing speed stability) The polishing speed stability can be obtained by the following formula.

研磨速度穩定性(%)={(最大研磨速度一最小研磨速 度)/平均研磨速度丨xlOO 所明最大研磨速度係由晶圓研磨開始第1片至處理片 數(100片、300片或500片)間研磨速度之最大值,最小 研磨速度係由晶圓研磨開始第1片至同處理片數間研磨速 85 1222390 玖、發明說明 度之最小值。 (實施例6 — 1 ) 於容器中放入二異氰酸甲苯(2,4-體/2,6-體= 80/20之 混合物)1000重量份、4,4,-二環己基甲烷二異氰酸酯375 5 重量份、聚四亞甲基二醇(數量平均分子量994) 1681重 量份、二甘醇188重量份加以混合,並以80°C加熱攪拌 150分鐘,則得到異氰酸酯當量2.28meq/g之預聚物。於該 預聚物中加入聚矽氧系非離子界面活性劑(東麗道康寧矽 膠公司製,SH-192 ) 97重量份加以混合,且調整溫度為 10 7〇°C並進行真空除氣。繼之,一面激烈攪拌以攝入氣泡, 並一面添加預先以120°C熔融之4,4,-亞甲基-雙(鄰氣苯胺 )943重量份而製得混合液。攪拌約丨分鐘後,將混合液 注入盤形之敞模,並以ll〇°C進行8小時二次硬化而製得 聚胺曱酸酯微發泡體成塊物(孔徑40μηι)。該聚胺甲酸酯 15 微發泡體成塊物之密度為0.87g/cm 3。另,密度之測定係依 JIS K 7222 (發泡塑膠及橡膠,視密度之測定)而進行。 其次,將聚胺甲酸酯微發泡體成塊物加熱至約80°C, 並以切片機(AMITEC公司製,VGW-125 )切割成厚度 1.27臟,則製得研磨層。由該薄層切出寬5腿之長條,並 2〇 測定出貯藏彈性模數為285Mpa。此外,D硬度為54,壓 縮率為1.5%。 (實施例6 — 2 ) 於容器中放入二異氰酸甲苯(2,4_體/2,6-體= 80/20之 混合物)1000重量份、4,4,-二環己基曱烷二異氰酸酯146 86 1222390 玖、發明說明 重量份、聚四亞曱基二醇(數量平均分子量796) 1150重 量份、二甘醇188重量份,並以80°c加熱攪拌15〇分鐘, 則得到異氰酸酯當量2.29meq/g之預聚物。於該預聚物中 加入聚石夕氧系非離子界面活性劑(東麗道康寧矽膠公司製 5 ’ SH-192) 75重量份加以混合,且調整溫度為70°C並進 行真空除氣。繼之,一面激烈攪拌以攝入氣泡,並一面添 加預先以120°C熔融之4,4,-亞甲基-雙(鄰氯苯胺)730重 量份而製得混合液。攪拌約i分鐘後,將混合液注入盤形 之敞模,並以ll〇°C進行8小時二次硬化而製得聚胺曱酸 10酯微發泡體成塊物(孔徑35μιη)。該聚胺甲酸酯微發泡體 成塊物之密度為0.75g/cm 3。 此外,同於實施例6— 1,製作研磨層及研磨墊並進行 研磨評價。 (參考例6— 1) 15 於容器中放入二異氰酸甲苯(2,4-體/2,6-體= 80/20之 混合物)1000重量份、4,4,-二環己基甲烷二異氰酸酯375 重量份、聚己二酸乙二醇酯(數量平均分子量746) 1362 重量份、二甘醇188重量份,並以80°C加熱攪拌150分鐘 ,則得到異氰酸酯當量2.43meq/g之預聚物。於該預聚物 2〇 中加入聚矽氧系非離子界面活性劑(東麗道康寧矽膠公司 製,SH-192 ) 88重量份加以混合,且調整溫度為70°C並 進行真空除氣。繼之,一面激烈攪拌以攝入氣泡,並一面 添加預先以120°C熔融之4,4’-亞甲基-雙(鄰氣苯胺)903 重量份而製得混合液。攪拌約1分鐘後,將混合液注入盤 87 1222390 砍、發明說明 形之敞模,並以ll〇°C進行8小時二次硬化而製得聚胺曱 酸醋微發泡體成塊物(孔徑35μιη)。該聚胺曱酸酯微發泡 體成塊物之密度為0.70g/cm 3。 此外’同於實施例6—1,製作研磨層及研磨墊並進行 5 研磨評價。 (參考例6 — 2) 於容器中放入二異氰酸甲苯(2,4-體/2,6-體= 80/20之 混合物)1000重量份、4,4,·二環己基甲烷二異氰酸酯375 重量份、將酞酐與乙二醇聚合所得之聚酯多元醇(數量平 10均分子量1006) 1746重量份、二甘醇188重量份,並以 80 C加熱撥拌150分鐘’則得到異氰酸g旨當量2.2lmeq/g 之預聚物。於該預聚物中加入聚矽氧系非離子界面活性劑 (東麗道康寧矽膠公司製,SH-192) 88重量份加以混合, 且調整溫度為70°C並進行真空除氣。繼之,一面激烈攪拌 15 以攝入氣泡,並一面添加預先以120°C熔融之4,4,_亞甲基· 雙(鄰氣苯胺)930重量份而製得混合液。攪拌約1分鐘 後,將混合液注入盤形之敞模,並以110°C進行8小時二 次硬化而製得聚胺曱酸酯微發泡體成塊物(孔徑40μηι)。 該聚胺甲酸酯微發泡體成塊物之密度為0.84g/cm 3。 20 此外,同於實施例6—1,製作研磨層及研磨墊並進行 研磨評價。 (參考例6 — 3) 於容器中將聚矽氧系非離子界面活性劑(東麗道康寧 矽膠公司製,SH-192) 150重量份放入AdipreneL-325 (異 88 1222390 玖、發明說明Polishing speed stability (%) = {(maximum polishing speed-minimum polishing speed) / average polishing speed 丨 x100 The maximum polishing speed indicated is from the first wafer to the number of processed wafers (100, 300, or 500) The maximum polishing rate between wafers, and the minimum polishing rate is the minimum polishing rate from the first wafer to the same number of wafers at the same time. (Example 6-1) Put 1,000 parts by weight of toluene diisocyanate (mixture of 2,4-is / 2,6-is = 80/20), 4,4, -dicyclohexyl methane di in a container 375 5 parts by weight of isocyanate, 1681 parts by weight of polytetramethylene glycol (number average molecular weight 994), and 188 parts by weight of diethylene glycol, and heated and stirred at 80 ° C. for 150 minutes to obtain an isocyanate equivalent weight of 2.28 meq / g Prepolymer. 97 parts by weight of a polysiloxane non-ionic surfactant (SH-192 manufactured by Toray Dow Corning Silicone Co., Ltd.) was added to the prepolymer, and the temperature was adjusted to 10 7 ° C and vacuum degassing was performed. Then, while stirring vigorously to take in air bubbles, 943 parts by weight of 4,4, -methylene-bis (o-aniline) melted at 120 ° C was added in advance to prepare a mixed solution. After stirring for about 丨 minutes, the mixed solution was poured into a disc-shaped open mold and subjected to secondary hardening at 110 ° C. for 8 hours to obtain a block of a polyurethane microfoam (a pore size of 40 μm). The density of the polyurethane 15 microfoam agglomerates was 0.87 g / cm 3. The density was measured in accordance with JIS K 7222 (foamed plastics and rubbers, which is a measurement of apparent density). Next, the polyurethane microfoamed block was heated to about 80 ° C., and cut with a microtome (made by AMITEC Corporation, VGW-125) to a thickness of 1.27 to obtain a polishing layer. A strip with a width of 5 legs was cut out from the thin layer, and the storage elastic modulus was measured to be 285 MPa. The D hardness was 54 and the compression ratio was 1.5%. (Example 6-2) Put 1,000 parts by weight of 4,4, -dicyclohexylpyrane in a container into toluene diisocyanate (mixture of 2,4_is / 2,6-is = 80/20) Diisocyanate 146 86 1222390 玖, description of the invention, parts by weight, polytetramethylene glycol (number average molecular weight 796) 1150 parts by weight, 188 parts by weight of diethylene glycol, and heating and stirring at 80 ° C for 15 minutes to obtain an isocyanate Equivalent 2.29 meq / g of prepolymer. To this prepolymer was added 75 parts by weight of a polysilicone oxygen-based nonionic surfactant (5 'SH-192 manufactured by Toray Dow Corning Silicone Co., Ltd.), and the temperature was adjusted to 70 ° C and vacuum degassing was performed. Then, while stirring vigorously to take in air bubbles, 730 parts by weight of 4,4, -methylene-bis (o-chloroaniline) melted in advance at 120 ° C was added to prepare a mixed solution. After stirring for about i minutes, the mixed solution was poured into a disc-shaped open mold and subjected to secondary hardening at 110 ° C. for 8 hours to obtain a block of poly (urethane 10) microfoam (pore size: 35 μm). The density of the polyurethane microfoam agglomerates was 0.75 g / cm 3. In addition, in the same manner as in Example 6.1, a polishing layer and a polishing pad were prepared and evaluated for polishing. (Reference Example 6-1) 15 Put 1,000 parts by weight of 4,4, -dicyclohexylmethane in a container with toluene diisocyanate (mixture of 2,4-body / 2,6-body = 80/20) 375 parts by weight of diisocyanate, 1362 parts by weight of polyethylene adipate (number-average molecular weight 746), 188 parts by weight of diethylene glycol, and heating and stirring at 80 ° C for 150 minutes to obtain an isocyanate equivalent of 2.43 meq / g Prepolymer. 88 parts by weight of a polysiloxane-based nonionic surfactant (SH-192 manufactured by Toray Dow Corning Silicone Co., Ltd.) was added to the prepolymer 20, and the temperature was adjusted to 70 ° C and vacuum degassing was performed. Then, while stirring vigorously to take in air bubbles, 903 parts by weight of 4,4'-methylene-bis (o-aniline) melted in advance at 120 ° C was added to prepare a mixed solution. After stirring for about 1 minute, the mixed solution was poured into an open mold cut into a plate of 87 1222390, and the invention was shaped into an open mold, and was subjected to secondary hardening at 110 ° C. for 8 hours to obtain a polyurethane micro foamed block ( 35 μm pore size). The density of the agglomerates of the polyurethane microfoam was 0.70 g / cm 3. In addition, in the same manner as in Example 6-1, a polishing layer and a polishing pad were prepared and evaluated for polishing. (Reference Example 6-2) Put 1,000 parts by weight of toluene diisocyanate (2,4-is / 2,6-is = 80/20 mixture), 4, 4, dicyclohexyl methane di 375 parts by weight of isocyanate, polyester polyol obtained by polymerizing phthalic anhydride and ethylene glycol (quantity: 10 average molecular weight: 1006), 1746 parts by weight, 188 parts by weight of diethylene glycol, and stirred at 80 C for 150 minutes. Isocyanate g prepolymer with an equivalent weight of 2.2 lmeq / g. 88 parts by weight of a polysiloxane-based nonionic surfactant (SH-192 manufactured by Toray Dow Corning Silicone Co., Ltd.) was added to the prepolymer, and the temperature was adjusted to 70 ° C and vacuum degassing was performed. Next, while stirring vigorously for 15 to take in air bubbles, 930 parts by weight of 4,4, _methylene-bis (o-aniline) melted in advance at 120 ° C was added to prepare a mixed solution. After stirring for about 1 minute, the mixed solution was poured into a disc-shaped open mold and subjected to secondary hardening at 110 ° C for 8 hours to obtain a block of polyurethane microfoam (pore size 40 µm). The density of the polyurethane microfoam agglomerates was 0.84 g / cm 3. 20 In the same manner as in Example 6-1, a polishing layer and a polishing pad were prepared and evaluated for polishing. (Reference Example 6-3) In a container, 150 parts by weight of a polysiloxane-based nonionic surfactant (manufactured by Toray Dow Corning Silicone Co., Ltd., SH-192) was placed in Adiprene L-325 (iso 88 1222390). Description of the Invention

氰酸S旨末端預聚物,NCO == 9.25% ’優而才洛公司製)1〇〇〇 重量份中加以混合,且調整溫度為7〇°C並進行真空除氣。 繼之,一面激烈攪拌以攝入氣泡,並一面添加預先以120 °C熔融之4,4’-亞甲基-雙(鄰氯苯胺)250重量份而製得混 5 合液。攪拌約1分鐘後,將混合液注入盤形之敞模,並藉 加熱爐以110°c進行8小時二次硬化而製得聚胺曱酸酯微 發泡體成塊物(孔徑35μηι)。該聚胺甲酸酯微發泡體成塊 物之密度為0.76g/cm 3。 此外’同於實施例6 — 1,製作研磨層及研磨塾並進行 10 研磨評價。 〔表6〕 研磨率 研磨墊 貯藏彈 性模數 D硬度 壓縮率 (%) 磨耗量(mg) 平坦性 (A) 面内 均勻性 平均研 磨速度 研磨速度穩 (% ):晶圓 定性 片數 (Mpa) 測試前 測試後 差 (%) (A/分) 100枚 300牧 500枚 實施例 6-1 285 54 1.5 51 54 3 1000 7.5 1160 5 6 9 實施例 6-2 292 56 1.3 66 74 8 900 7.9 1210 3 5 8 參考例 6-1 311 59 0.9 55 69 14 900 8.3 1140 5 11 22 參考例 6-1 278 53 1.8 43 60 17 900 7.2 1230 4 16 27 參考例 6-1 235 38 3.9 49 54 5 1400 6.9 1310 6 8 11S-cyanate terminal prepolymer, NCO == 9.25% (produced by Yuerakuro Co.) in an amount of 1,000 parts by weight, and the temperature was adjusted to 70 ° C and vacuum degassing was performed. Next, while mixing vigorously to take in air bubbles, 250 parts by weight of 4,4'-methylene-bis (o-chloroaniline) which was previously melted at 120 ° C was added to prepare a mixed solution. After stirring for about 1 minute, the mixed solution was poured into a disc-shaped open mold, and subjected to secondary hardening at 110 ° C for 8 hours by a heating furnace to obtain a polyurethane microfoamed block (pore size: 35 µm). The density of the polyurethane microfoam agglomerates was 0.76 g / cm 3. In addition, in the same manner as in Example 6-1, a polishing layer and a polishing pad were prepared and evaluated for polishing. [Table 6] Abrasive rate Abrasive modulus of the polishing pad D Hardness compression ratio (%) Abrasion amount (mg) Flatness (A) In-plane uniformity Average polishing rate Stable polishing rate (%): Qualitative wafer number (Mpa ) Difference before test (%) (A / min) 100 300 300 500 Example 6-1 285 54 1.5 51 54 3 1000 7.5 1160 5 6 9 Example 6-2 292 56 1.3 66 74 8 900 7.9 1210 3 5 8 Reference example 6-1 311 59 0.9 55 69 14 900 8.3 1140 5 11 22 Reference example 6-1 278 53 1.8 43 60 17 900 7.2 1230 4 16 27 Reference example 6-1 235 38 3.9 49 54 5 1400 6.9 1310 6 8 11

由表6之結果可看出,本發明之另一研磨墊之平坦性 及面内均句性優異,且研磨速度高,加以研磨速度穩定性 亦佳’自使用起至使用完畢之研磨速度變動甚少,研磨特 15 性甚為穩定。 〔實施例7〕 <評價方法> (研磨特性) 89 1222390 玖、發明說明 研磨墊之研磨特性評價係利用CMP研磨裝置SPP-600S (岡本工作機械公司製)進行。研磨條件為,一面以 150g/分之流量將作為研磨液之業已調整成pH8之二氧化鈽 研漿(日產化學公司製二氧化鈽溶膠)注入,並一面以研 5 磨負載350g/cm 2、研磨塾旋轉數35rpm、晶圓旋轉數 33rpm進行研磨。研磨特性乃以平均研磨速度評價。研磨 速度為2000A/min以上者其研磨特性評價為〇,未達 200〇A/min者則評價其研磨特性為X。 (單體殘留率) 10 將令末端之異氰酸酯基與甲醇反應產生惰性化所得之 異氰酸酯末端預聚物l〇mg溶解於10ml之THF中,並使 用GPC測定裝置LC10A (島津製作所製)由異氰酸酯單體 之甲醇反應物之波峰面積求得單體殘留率。 測定係使用Plgel層析管(填料粒子直徑5μιη、孔徑 15 500/100/50人),並注入試樣溶液40μ卜且使用THF作為溶 媒,再以流量lml/min加以測定。 (使用時間) 將異氰酸酯末端預聚物加熱至60°C並添加經調整為 120°C之熔融4,4’-亞曱基雙(鄰氯苯胺)加以混合而使 20 NCO基/0H基當量比達1.1,並將混合液澆鑄於加熱至50 °C之玻璃板上而形成厚度達約5丽。以方桿(約3腿角) 戳刺該液膜3次,並觀察表面10秒。液體無流動性且角棒 戳刺所形成之凹凸於10秒後仍餘留之時間則為使用時間。 (成形性評價) 90 1222390 玖、發明說明 以下之研磨墊材料之製造例中,將硬化性發泡組成物 流入盤形之敞模加以成形之結果,可完全注入鑄模時成形 性評價為〇,未完全遍佈鑄模内時成形性則評價為X。 (實施例7 — 1〜7 — 5、比較例7 — 1〜7 — 6 ) 5 <研磨墊材料之製造> 將數量平均分子量1000之聚四亞甲基二醇(以下簡稱 PTMG)與二甘醇(以下稱 DEG)以 PTMG/DEG= 50/50 ( 莫耳比)混合所得之混合物作為二醇成分,並將該二醇成 分與二異氰酸甲苯(2,4-體/2,6-體= 80/20之混合物:以下 10 簡稱TDI)過剩使用而使反應後之TDI單體達到預定量, 再以80°C加熱攪拌120分鐘,繼之真空蒸餾去除異氰酸酯 單體而製成異氰酸酯末端之TDI預聚物。 另使用相同之二醇成分並過剩使用4,4’-二環己基曱烷 二異氰酸酯(以下簡稱HMDI)而使反應後之HMDI單體 15 達到預定量,再以80°C加熱攪拌120分鐘,繼之真空蒸餾 去除異氰酸酯單體而製成異氰酸酯末端之HMDI預聚物。 將上述2種預聚物混合而使TDI預聚物/HMDI預聚物 重量比達75/25,進而添加各異氰酸酯單體以使各異氰酸酯 單體達到預定量,則形成發泡聚胺甲酸酯製造用之原料預 20 聚物。 於所得之原料預聚物100重量份中添加預定量之聚矽 氧系界面活性劑SH-192 (東麗道康寧公司製)加以混合, 經調整至80°C後,使用具有攪打式攪拌葉之攪拌器激烈攪 拌以攝入氣泡而製成氣泡分散液。將攪拌裝置變更為行星 91 1222390 玖、發明說明 式擾拌器,並於該氣泡分散液中添加預先以12(rc熔融之 4.4 -亞甲基雙(鄰氣苯胺)(以下簡稱)而使 . NCO/NH2當篁比達ι·ι,且授拌約i分鐘。將所得之硬化 性發泡組成物放入盤形之敞模中,並藉加熱爐以11〇它進 5行6小時二次硬化,則製成發泡聚胺甲酸酯成塊物。該發 泡聚胺甲酸酯之氣泡約40μηι〜50μηι,密度為〇85g/cm 3〜 〇.90g/cm 3。 預聚物中之異氰酸酯單體之殘留率、殘留單體之 鲁 HMDI單體/TDI單體比乃顯示於表7之上半段。 10 <研磨墊之製作> 將所得研磨墊構成材料之微細氣泡之發泡聚胺甲酸酯 成塊物加熱至約50 °C,並以切片機(AMITEC公司製 VGW-125)切割成厚度2腿,則製得發泡聚胺甲酸酯薄片 。將該薄片切成直徑610歷之圓形,並分別製成於薄片表 15面施以格子狀(凹槽寬2.0腿、凹槽深〇·6 mm、凹槽節距 1.5 mm)之凹槽加工者,及施以同心圓狀(凹槽寬〇·3咖、 φ 凹槽深0.4腿、凹槽節距丨·5 mm )之凹槽加工者。 於施有凹槽加工之發泡聚胺甲酸酯薄片上以雙面膠帶 黏貼市售之研磨墊用緩衝材,則完成研磨墊試樣。 · 20 使用所得之研磨墊測定研磨速度,並彙整評價結果而 , 顯示於表7。 92 1222390 玖、發明說明 .〔表 7〕From the results in Table 6, it can be seen that the polishing pad of the present invention is excellent in flatness and in-plane uniformity, and has a high polishing speed, and the stability of the polishing speed is also good. 'The polishing speed change from use to completion Very little, grinding characteristics are very stable. [Example 7] < Evaluation method > (Polishing characteristics) 89 1222390 玖 Description of the invention The polishing characteristics of the polishing pads were evaluated using a CMP polishing apparatus SPP-600S (manufactured by Okamoto Work Machinery Co., Ltd.). The grinding conditions were as follows: at a flow rate of 150 g / min, a rhenium oxide slurry (hafnium dioxide sol manufactured by Nissan Chemical Co., Ltd.) which had been adjusted to pH 8 as a grinding liquid was injected, and a grinding load of 350 g / cm 2 was used at the same time. The polishing was performed at 35 rpm and 33 rpm. The polishing characteristics were evaluated at an average polishing rate. If the polishing rate is 2000 A / min or more, the polishing characteristic is evaluated as 0, and if it is less than 200 A / min, the polishing characteristic is evaluated as X. (Monomer Residual Ratio) 10 Dissolve 10 mg of an isocyanate-terminated prepolymer obtained by inertizing a terminal isocyanate group with methanol in 10 ml of THF, and use a GPC measuring device LC10A (manufactured by Shimadzu Corporation) from an isocyanate monomer. The peak area of the methanol reactant was used to determine the monomer residual ratio. The measurement was performed using a Plgel chromatography tube (with a filler particle diameter of 5 μm and a pore size of 15 500/100/50 persons), a sample solution of 40 μb was injected, THF was used as a solvent, and the measurement was performed at a flow rate of 1 ml / min. (Usage time) The isocyanate-terminated prepolymer is heated to 60 ° C, and molten 4,4'-fluorenylenebis (o-chloroaniline) adjusted to 120 ° C is added and mixed to make 20 NCO group / 0H group equivalent. The ratio is 1.1, and the mixture is cast on a glass plate heated to 50 ° C to form a thickness of about 5 li. Poke the liquid film 3 times with a square rod (about 3 leg angles) and observe the surface for 10 seconds. The liquid has no fluidity and the concavities and convexities formed by the piercing by the angle stick remain after 10 seconds. (Formability evaluation) 90 1222390 发明 Description of the invention In the following manufacturing example of a polishing pad material, the result of forming a hardening foam composition into a disc-shaped open mold and molding the moldability was 0 when the mold was completely injected into the mold. The moldability was evaluated as X when it was not completely distributed in the mold. (Example 7-1 to 7-5, Comparative Example 7-1 to 7-6) 5 < Production of polishing pad material > Polytetramethylene glycol (hereinafter referred to as PTMG) having a number average molecular weight of 1,000 and Diethylene glycol (hereinafter referred to as DEG) is a mixture obtained by mixing PTMG / DEG = 50/50 (molar ratio) as a diol component, and the diol component and toluene diisocyanate (2,4-body / 2) , 6-body = 80/20 mixture: The following 10 is referred to as TDI) Excessive use to make the reaction TDI monomer reach a predetermined amount, and then heating and stirring at 80 ° C for 120 minutes, followed by vacuum distillation to remove the isocyanate monomer Isocyanate terminated TDI prepolymer. In addition, the same diol component was used and an excess of 4,4'-dicyclohexylpinene diisocyanate (hereinafter referred to as HMDI) was used to make the HMDI monomer 15 after the reaction reach a predetermined amount, and then heated and stirred at 80 ° C for 120 minutes. The isocyanate monomer was removed by vacuum distillation to prepare an isocyanate terminated HMDI prepolymer. The two types of prepolymers are mixed so that the weight ratio of TDI prepolymer / HMDI prepolymer reaches 75/25, and further each isocyanate monomer is added so that each isocyanate monomer reaches a predetermined amount, and foamed polyurethane is formed. The raw materials for the manufacture of esters are pre-polymerized. A predetermined amount of a polysiloxane-based surfactant SH-192 (manufactured by Toray Dow Corning) was added to 100 parts by weight of the obtained raw material prepolymer and mixed. After adjusting to 80 ° C, a stirring blade having a whipping type was used. The stirrer was vigorously stirred to take in air bubbles to prepare a bubble dispersion. The stirring device was changed to planetary 91 1222390 玖, an invention-type agitator, and the bubble dispersion was added in advance by 12 (rc melted 4.4-methylene bis (o-aniline) (hereinafter referred to as)). NCO / NH2 when the ratio is 达 · ι, and mixed for about i minutes. The obtained curable foaming composition is put into a disc-shaped open mold, and it is heated for 5 hours and 6 hours by 110 ° with a heating furnace. After secondary hardening, a foamed polyurethane block is produced. The foam of the foamed polyurethane is about 40 μm to 50 μm, and the density is 〇85g / cm 3 to 〇.90g / cm 3. Prepolymer The residual ratio of isocyanate monomer and the HMDI monomer / TDI monomer ratio of residual monomer in Table 1 are shown in the upper half of Table 7. 10 < Production of polishing pad > The foamed polyurethane block was heated to about 50 ° C, and cut with a microtome (VGW-125, manufactured by AMITEC) to a thickness of 2 legs, to obtain a foamed polyurethane sheet. The sheet is cut into a circle with a diameter of 610 calendars, and is made into a grid shape on the 15 surface of the sheet (groove width 2.0 legs, groove depth 0.6 mm, groove 1.5 mm) groove processors, and groove processors with concentric circles (groove width 0.3 coffee, φ groove depth 0.4 legs, groove pitch 丨 · 5 mm). Yu Shiyou A commercially available cushioning material for a polishing pad is adhered to the grooved foamed polyurethane sheet with a double-sided tape, and a polishing pad sample is completed. 20 Using the obtained polishing pad, the polishing rate is measured and the evaluation results are aggregated. , Shown in Table 7. 92 1222390 发明, description of the invention. [Table 7]

實施例 7-1 實施例 7-2 實施例 7-3 實施例 7-4 實施例 7-5 比較例 7-1 比較例 7-2 比較例 7-3 比較例 7-4 比較例 7-5 比較例 7-6 單體 殘留率 HMDI(wt%) 8.1 12.5 1.4 0.5 8.1 7.6 15.4 13.0 3.2 1.8 8.1 TDI(wt%) 3.7 6.4 0.9 0.8 3.7 13.3 6.2 3.5 0.9 4.1 3.7 HMDI+TDI 11.8 18.9 2.3 1.3 11.8 20.7 21.6 16.5 4.1 5.9 11.8 HMDI/TDI 2.2 2.0 1.6 0.6 2.2 0.6 2.5 3.7 3.6 0.4 2.2 界面活性劑 添加量(wt% ) 2.3 2.3 2.3 2.3 4.5 2.3 2.3 2.3 2.3 2.3 7.3 評價 結果 使用時間 3’40” 3,30” 3,30” 2,40” 3,45” 2,40” 4,00” $5’ 25, 2’10” 4Ί0” 成形性評價 〇 〇 〇 〇 〇 〇 〇 X X X 〇 研磨速度 2700 2450 2850 2900 2300 1400 1500 2500 2800 — 1650 研磨特性評償 〇 〇 〇 〇 〇 X X 〇 〇 — XExample 7-1 Example 7-2 Example 7-3 Example 7-4 Example 7-5 Comparative Example 7-1 Comparative Example 7-2 Comparative Example 7-3 Comparative Example 7-4 Comparative Example 7-5 Comparative Example 7-6 HMDI (wt%) 8.1 12.5 1.4 0.5 8.1 7.6 15.4 13.0 3.2 1.8 8.1 TDI (wt%) 3.7 6.4 0.9 0.8 3.7 13.3 6.2 3.5 0.9 4.1 3.7 HMDI + TDI 11.8 18.9 2.3 1.3 11.8 20.7 21.6 16.5 4.1 5.9 11.8 HMDI / TDI 2.2 2.0 1.6 0.6 2.2 0.6 2.5 3.7 3.6 0.4 2.2 Addition amount of surfactant (wt%) 2.3 2.3 2.3 2.3 4.5 2.3 2.3 2.3 2.3 2.3 7.3 Evaluation result Use time 3'40 ”3,30 ”3,30” 2,40 ”3,45” 2,40 ”4,00” $ 5 '25, 2'10 ”4Ί0” Moldability evaluation 〇〇〇〇〇〇〇XXX 〇 Grinding speed 2700 2450 2850 2900 2300 1400 1500 2500 2800 — 1650 Evaluation of grinding characteristics 〇〇〇〇〇XX 〇〇- X

由表7中清楚可知,本發明之另一研磨墊於任何評價 上皆顯示良好之結果。相對於此,異氰酸酯單體殘留率超 過20wt%之比較例7— 1、7— 2無法滿足研磨特性,而異氰 5 酸醋單體殘留率為20wt%以下但殘留單體之HMDI/TDI重 量比超過3.2之比較例7—3、7—4則硬化緩慢,無法滿足 成形性之要求。HMDI/TDI重量比未達〇·5之比較例7—5 使用時間過短而無法成形。此外聚矽氧系界面活性劑添加 量超過5wt%之比較例7 — 6雖異氰酸酯單體殘留率、 1〇 HMDI/TDI重量比皆於本發明之範圍内,卻無法滿足研磨 特性之要求。 〔實施例8〕 (實施例8—1) 於容器中放入二異氰酸曱苯(2,4-體/2,6-體=80/2 15混合物)14790重量份、4,4,-二環己基甲燒二異氣 93 1222390 玖、發明說明It is clear from Table 7 that the other polishing pad of the present invention shows good results in any evaluation. In contrast, Comparative Examples 7-1, 7-2, where the residual ratio of isocyanate monomer exceeds 20% by weight, cannot meet the grinding characteristics, while the residual ratio of isocyanate 5 acid vinegar monomer is below 20% by weight but the HMDI / TDI weight of residual monomer Comparative Examples 7-3 and 7-4 whose ratio exceeds 3.2 hardened slowly and could not meet the requirements of formability. Comparative Example 7-5, in which the HMDI / TDI weight ratio was less than 0.5, was too short to use for molding. In addition, Comparative Examples 7 to 6 in which the polysiloxane-based surfactant was added in an amount exceeding 5 wt%, although the isocyanate monomer residual ratio and 10 HMDI / TDI weight ratio were all within the scope of the present invention, they could not meet the requirements of the polishing characteristics. [Example 8] (Example 8-1) Put a toluene diisocyanate (2,4-is / 2,6-is = 80/2 15 mixture) in a container, 14790 parts by weight, 4,4, -Dicyclohexyl methyl roast two different gas 93 1222390 发明, description of the invention

3930重量份、數量平均分子量1〇〇6且分子量分佈為17之 聚四亞甲基二醇25150重量份、二甘醇2756重量份,並以 80C加熱攪拌120分鐘,則得到異氰酸酯當量2.l〇meq/g 之預聚物。於該預聚物中混合亞司潘瑟55IDE (音譯:工夕 5七少,氯化亞乙烯與丙烯腈之共聚物所構成之微小 中空體;曰本飛萊特(音譯:7彳歹彳卜)公司製)148〇重量 份,並進行真空除氣。先將該預聚物混合物調整為8〇〇c, 再一面攪拌一面添加預先以120X:熔融之4,4,-亞甲基-雙( 鄰氣苯胺)12816重量份。攪拌約丨分鐘後,將混合液注 10入盤形之敞模,並藉加熱爐以110°C進行6小時二次硬化 而製成發泡聚胺甲酸酯成塊物。 聚四亞曱基二醇等多元醇之分子量之Gpc測定,係藉 上述使用GPC裝置(島津製作所製)LC_1〇A之測定方法 而進行。3,930 parts by weight, 25,150 parts by weight of polytetramethylene glycol and 2,756 parts by weight of diethylene glycol with a number average molecular weight of 1,006 and a molecular weight distribution of 17, and heated at 80 C for 120 minutes to obtain an isocyanate equivalent of 2.1 〇meq / g of prepolymer. Into this prepolymer are mixed Aspenser 55IDE (transliteration: small seven hollows, a copolymer of vinylidene chloride and acrylonitrile; a hollow body; ) Co., Ltd.) 148 parts by weight, and vacuum degassed. First, the prepolymer mixture was adjusted to 800 ° C, and while stirring, 12016 parts of 4,4, -methylene-bis (o-aniline) melted in advance at 120X: was added. After stirring for about 丨 minutes, the mixed solution was injected into a disc-shaped open mold, and was subjected to secondary hardening at 110 ° C for 6 hours by a heating furnace to form a foamed polyurethane block. The Gpc measurement of the molecular weight of a polyhydric alcohol such as polytetramethylene glycol is performed by the above-mentioned measurement method using a GPC device (manufactured by Shimadzu Corporation) LC_10A.

15 另,對用以構成聚胺甲酸酯研磨墊之多元醇成分之分 析,係分解聚胺甲酸酯後再進行。分析順序如下。 a)將聚胺甲酸酯研磨墊試樣採集於PTFE容器中,並 加入吼咬7.0m卜水0.5m卜再將容器全體放入不錢鋼製高 壓鍋中以160°C加熱8小時進行分解。 20 b)以二氣甲烧/2N_HC1(混合比in)萃取分解液。多 元醇將萃至二氯甲烷層,則可將其分離取出。 C)由二氣甲烷層蒸餾去除溶劑,並將所得之多元醇以 上述方法進行GPC測定。 多元醇成分之鑑別可以公知之分析方法進行。諸如測 94 1222390 玖、發明說明 定上述分解所得之多元醇之IR光譜之方法、及以GC-MS 法進行分析之方法。此外亦可藉由聚胺甲酸醋研磨墊之熱 分解GC-MS法進行分析。 繼之將該發泡聚胺甲酸酯成塊物加熱至約50°C,並以 5 切片機(AMITEC公司製VGW-125)切割成厚度ι·27 mm ,則製得研磨層。由該薄層切出寬5腿之長條進行彈性模 數之測定。 彈性模數之測定方法係以動態黏彈性測定裝置 Rheogel-E400 ( UBM公司製)並利用拉伸試驗用夾具施加 10 正弦波振動再以頻率1Hz加以測定。於溫度相依性模式對 一 20°C至80°C進行測定,並以20°C、40°C、60°C之貯藏彈 性模數作為各溫度之彈性模數。 所得研磨層之20°C、40°C、60°C之彈性模數分別為 404Mpa、299Mpa、190Mpa。 15 於所得之研磨層貼上雙面膠帶(積水化學工業製 double tack tape#5673FW),則完成研磨墊。將製得之研磨 墊以CMP研磨裝置(岡本工作機械公司製SPP-600S)並 利用堆積有氧化膜之矽晶圓進行研磨特性評價。此時一面 以150g/分之流量將作為研磨液之業經調整為ρΗΐι之二氧 20 化矽研漿(Fujimi Incorporated 公司製 RD97001 )注入, 一面以研磨負載350g/cm 2,研磨墊旋轉數35rpm、晶圓旋 轉數33rpm進行研磨實驗。 研磨特性方面係評價平均研磨速度與面内均句性。利 用6 u寸矽晶圓上堆積有熱氧化膜Ιμιη者,求取研磨0.5μηι 95 1222390 玖、發明說明 時之平均研磨速度。 又,此時測定晶圓之面内膜厚28點,並以下列算式求 取面内均勻性。面内均勻性可謂值越小則均句性越佳。 面内均句1±(/〇)—{(最大膜厚—最小膜厚)/(2x平均膜 5 厚)} xlOO ' 所得研磨塾之平均研磨速度$ 135qA/分,而面内均句 性為7%。 (實施例8 — 2 ) 除使用數量平均分子量990且分子量分佈為15之聚 10四亞曱基二醇2475〇重量份外,其餘則以與實施例8__ 1同 樣之方式製作研磨層及研磨塾。 由所得研磨層及研磨墊測定出之彈性模數、平均研磨 速度、面内均勻性則記載於表8。 (比較例8 — 1 ) 15 除使用數量平均分子量1〇18且分子量分佈為2·〇之聚 四亞曱基二醇25450重量份外,其餘則以與實施例8 — i同 樣之方式製作研磨層及研磨塾。 由所得研磨層及研磨墊測定出之彈性模數、平均研磨 速度、面内均勻性則記載於表8。 2〇 ,___— 〔表 8〕 彈 性模數(MPa) 平均研磨速度 面内均勻性 20°C 40°C 60°C (A /分) (% ) 實施例8-1 404 299 190 1350 7 實施例8-2 390 308 205 1450 5 比較例8-1 410 271 160 1100 11 由以上所示之結果看出,本發明之另一研磨墊之平均 研磨速度大,面内均勻性亦佳,並可進行穩定之平坦化加 96 1222390 玖、發明說明 工。此由各溫度之彈性模數亦可知,彈性模數之溫度相依 性小,故可將研磨時研磨墊與加工物間之摩擦熱所導致之 研磨塾硬度(彈性模數)變化控制在極小之範圍内。 <〔II〕研磨墊> 5 本發明之另一研磨墊中,成為研磨層之基質材料之高 分子材料並無特別限制。該高分子材料可舉聚胺甲酸酯、 聚乙烯、聚醢胺、丙稀酸系樹脂、婦烴系樹脂等為例。如 月’j所述’由具有可藉由對耐磨耗性及原料組成作各種改變 而得到所需物性之特徵而言,其等之中則以聚胺曱酸酯最 10 為理想。 以下’以聚胺甲酸酯代表前述高分子材料進行說明。 聚胺甲酸酯係由有機聚異氰酸酯、多元醇化合物及鏈延長 劑構成者。 有機聚異氰酸酯可使用聚胺曱酸酯領域中公知之化合 15物而無特殊限制。有機聚異氰酸酯可舉以下數種為例,諸 如:2,4·二異氰酸甲苯、2,6_二異氰酸甲苯、二異氰酸 二苯甲烷、2,4’-二異氰酸二苯曱烷、4, 二異氰酸二苯曱 烧、1,5-萘二異氰酸酯、對伸苯基二異氰酸酯、間伸苯基 二異氰酸酯、對苯二甲基二異氰酸酯、間苯二甲基二異氰 20酸酯等芳香族二異氰酸酯類、二異氰酸伸乙酯、2,2,4-三甲 基六亞甲二異氰酸酯、1,6-六亞曱二異氰酸酯等脂肪族二 異氰酸酯類、1,4-環己烷二異氰酸酯、4,4,_二環己基甲烷 二異氰酸酯、異佛爾酮二異氰酸酯、加氫間苯二曱基二異 氰酸酯、去甲福二異氰酸酯等脂環式二異氰酸酯類等。其 97 1222390 玖、發明說明 等可單以1種使用,亦可混合2種以上使用。 有機聚異氰酸酯除上述二異氰酸酯化合物外,亦可使 用3官能以上之多官能聚異氰酸酯化合物。多官能性之異 氰酸酯化合物,市面上售有德斯莫杜爾_N ( Desmodur-N,拜 5 耳公司製)或商品名多耐德(Duranate,旭化成工業公司製 )等一系列二異氰酸酯加成物化合物。 多元醇化合物可舉聚胺甲酸酯之技術領域中一般用作 多元醇化合物者為例。舉例言之,可以下列之高分子量多 元醇作為該多元醇化合物。 10 ①聚醚多元醇 聚醚多元醇可舉以下數類為例,諸如:於乙二醇、二 甘醇、丙二醇、二伸丙甘醇、甘油、三羥甲基丙烷等多元 醇之1種或2種以上中添加環氧丙烷而得之聚氧丙烯多元 醇類;添加環氧乙烷而得之聚氧乙烯多元醇;添加環氧丁 15烷、氧化苯乙烯等而得之多元醇類;及,於前述多元醇中 藉由開環聚合添加四氫呋喃而得之聚四亞曱基醚二醇類。 亦可使用混有2種以上之上述環狀醚之共聚物。 ②聚酯多元醇 聚醋多元醇可舉以下數類為例,諸如:乙二醇、i,2_ 20丙二醇、1,3-丙二醇、丁二醇、is戊二醇、己二醇 、1,4-環己烷二甲醇、新戊二醇、3_甲基戊二醇、二甘 醇、三甘醇、1,4-雙(2-羥乙氧基)苯等二醇類;甘油、三 羥曱基丙烷、季戊四醇或其他低分子量多元醇之丨種或2 種以上與戊二酸、己二酸、庚二酸、辛二酸、癸二酸、四 98 玖、發明說明 醜酸、異酞酸、二聚物酸、加氫二聚物酸或其他低分子二 叛酸或低聚物酸之i種或2種以上之縮聚物,丙内醋、己 内酯、戊内酯等環狀酯類之開環聚合物等多元醇類。前述 聚醋多7G醇係以聚伸丁基己二酸酯、聚己内酯多元醇為其 5 代表例。 ③ 聚碳酸酯多元醇 聚碳酸酯多元醇可舉下列者為例,諸如:聚酯二醇與 碳酸亞烴酯之反應物等例如聚己内酯之聚酯聚碳酸酯多元 醇;令碳酸伸乙酯與多元醇反應再令所得反應混合物與有 10 機一叛酸反應而成之聚S旨聚碳酸醋多元醇;及,藉多經基 化合物與芳基碳酸酯之酯交換反應所得者。 ④ 丙烯酸多元醇 可使用丙烯酸共聚物中,使具有羥基之單乙烯性不飽 和單體於共聚單體等1分子中具有2個以上之羥基之丙烯 15 酸多元醇,諸如:丙烯酸β-羥乙基、丙烯酸β-羥丙基、丙 烯酸3-羥丙基、丙烯酸β-羥丁基、丙烯酸4_羥丁基、丙稀 酸β-羥戊基等丙烯酸之羥烷基酯或與其等同樣之甲基丙烯 酸之羥烷基酯,進而如甘油、三羥甲基丙烷等多元醇之丙 烯酸單酯或與該等同樣之甲基丙烯酸單酯,Ν-羥曱基丙烯 20 醯胺或Ν·羥甲基甲基丙烯醯胺等。 另,丙烯酸多元醇亦可使用遠螯(telechelic)丙烯酸多 元醇。該遠螯丙烯酸多元醇係於醇化合物存在下,使含( 甲基)丙烯酸酯之不飽和單體於有機磺酸化合物存在下藉 由含有機過氧化物之啟發劑進行聚合所得之含羥基丙烯酸 99 玖、發明說明 =合物。前述醇化合物以甲醇、乙醇等脂肪族乃至於脂 環式酵類為佳,若使用單官能之醇作為醇化合物則製得之 含活性氳基丙烯酸系聚合物實質上為2官能,若使用二醇 作為醇化合物則含活性氫基丙_系聚合物實質上為4官 能。 ⑤其他多元醇 此外並可使用紛酸:樹脂多元醇、環氧多元醇、聚丁二 烯夕元醇、聚異戊烯多元醇、聚酯·聚醚多元醇、令丙烯腈 或苯乙烯等聚合物中附加並分散有乙烯基之聚合物多元醇 、脲分散多元醇、碳酸酯多元醇等作為本發明之多元醇。 此外,亦可使用將該等多元醇化合物與對胺苯甲酸縮合並 々活性氣基作為芳香族胺基之多元醇化合物。 該等高分子量多元醇之數量平均分子量並無特殊限定 ’但由欲得之聚胺甲酸酯彈性特性等觀點而言,宜於5〇〇 〜2000左右之範圍内。若高分子量多元醇之數量平均分子 量未達500,則以此製得之聚胺甲酸酯不具充分之彈性特 性’並形成較脆之聚合物而易於磨耗,故以研磨塾壽命之 觀點而言不甚理想。反之,若數量平均分子量超過2〇〇〇, 則以所得聚胺甲酸酯為基質之研磨層變軟,而無法得到充 分達到要求之平坦性。 又,多元醇化合物除上述高分子量多元醇外,亦可並 用低分子量多元醇,例如聚酯多元醇。該等多元醇化合物 可單以1種使用,亦可混合2種以上使用。此外,多元醇 化合物中高分子量多元醇與低分子量多元醇之比並無特殊 1222390 玖、發明說明 限定,乃就由此等製成之聚胺曱酸酯而由研磨墊之研磨層 所要求之特性加以決定。 本發明之另一研磨墊宜於前述多元醇化合物中含有水 溶性高分子多元醇,並將聚胺甲酸酯調整為前述潤脹度。 5另’水溶性高分子多元醇中「水溶性」之定義在於高分子 多元醇具有可與同容量之水完全混合之性質。該水溶性高 分子多元醇可以前述列舉之高分子多元醇中之聚乙二醇為 例。前述列舉以外之水溶性高分子多元醇則可舉具有磺酸 (鹽)基之二元酸(例如5-(四正丁基鱗)磺酸基異酞酸 10 )等具有離子性基之單體經共聚合反應而成之聚酯多元醇 等為例。 全多元醇化合物中水溶性高分子多元醇之比例並無特 殊限制,但宜於1重量%〜70重量%左右之範圍内。若水 溶性高分子之比例變少則所得聚胺甲酸酯之潤脹度變小, 15縱於研磨液供給下之濕潤環境中亦無法充分潤脹,且研磨 層表面無法充分軟化,而有形成劃痕之虞,故水溶性高分 子多元醇之比例宜於1重量%以上,更理想者為5重量%以 上,尤以10重量%以上特別理想。反之,若水溶性高分子 多元醇之比例過多,則聚胺甲酸酯之潤脹度變大,於研磨 20液供給下之濕潤環境中不僅表面連内部皆濕潤,致使研磨 層全體軟化,而有平坦性提升不完全之虞,故水溶性高分 子多元醇之比例宜於70重量%以下,更理想者為65重量% 以下’尤以60重量%以下特別理想。 又,本發明之另一研磨墊因考慮到以前述方法製得之 101 1222390 玖、發明說明 聚胺曱酸酯之耐水解性,故宜使用醚系多元醇作為多元醇 化合物。進而,為使所得聚胺曱酸酯對水之可濕性提升至 具有最佳接觸角之程度,因而多元醇成分宜包含有醚系水 溶性二醇。另,所謂醚系水溶性二醇係指分子内具有醚鍵 5 ,且具有可與同容量之水完全混合之性質之二醇。該醚系 水溶性二醇宜使用前述例舉之多元醇乃至於多元醇化合物 中之聚乙二醇、二甘醇、三甘醇。該等水溶性二醇可僅包 含1種,亦可包含2種以上。亦可一併使用3官能以上之 鲁 多官能成分。 1〇 全多70醇化合物中醚系水溶性二醇之比例並無特殊限 定,但宜於1重量%〜85重量%左右之範圍内。若水溶性 二醇之比例變少,則聚胺甲酸酯之可濕性不充分(對水之 接觸角變大),研磨速度小且無法均勻研磨,進而有形成劃 痕之虞,因此醚系水溶性二醇之比例宜於丨重量%以上, 15更理想者為5重量%以上,尤以8重量%以上特別理想。反 之,若驗系水溶性二醇之比例變多,則聚胺甲酸醋之可濕 · 性過大(對水之接觸角變小),且有研磨速度不穩定之虞, 因⑽系水溶性二醇之比例宜於85重量%以下,更理想者 . 為80重量%以下,尤以%重量%以下特別理想。 2〇 岐長劑為具有至少2個以上之活性氫基之有機化合 · 物,該活性氫基可舉窥基、第1級或第2級胺基、硫醇基 (SH)等為例。又’鏈延長劑為分子量約500以下之化合 物。具體而言上述低分子量多元醇可舉下列者為例,如·· 4,4、亞甲基雙(鄰氣苯胺)、2,6•二氯對苯二胺、ο,·亞甲 102 1222390 玖、發明說明 基雙(2,3-二氣苯胺)、二環己基甲燒-M,-二胺等芳香族或 脂裱族二胺類,丨,4-雙羥乙氧基苯(丘明(音譯:年二了 S > )H (IHARA CHEMICAL公司製))、間二甲苯二醇(三菱 氣體化學公司製)等芳香族系二醇類等。 5 本發明中有機聚異氰酸酯、多元醇化合物、鏈延長劑 之比可依各自之分子量或由其等製成之聚胺甲酸酉旨(研磨 層)之所需物性等而做種種變化。為製得具有所需研磨特 性之研磨墊,則相對於多元醇化合物與鏈延長劑之合計官 能基(經基、胺基等活性氫基之合計)數之有機聚異氛酸 10醋之異氰酸酯基數宜於0.9HW之範圍内,而於〇99〜 uo之範圍内則更為理想。另,多元醇化合物中高分子量 成分與低分子量成分之比則可由其等製成之微發泡聚胺甲 酸酯所要求之特性而決定。 聚胺甲酸酯及研磨墊之製造方法並無特別限制,但可 15 採用前述記載之方法。 另,本發明之另一研磨墊中,聚矽氧系界面活性劑之 添加量宜相對於聚胺甲酸醋原料(第i成分及第2成分之 合計量)為0.1重量%〜5重量%。若未達〇1重量%則無 法製得氣泡微細之發泡體。由此觀點而言,聚矽氧系界面 活性劑之添加量宜於i重量%以上。反之,若超過5重量% 則微發泡聚胺甲酸酯中之氣泡數變多,而難以製得高硬度 之微發泡聚胺甲酸酯。此外研磨層之強度下降,且於研磨 時平坦化特性降低。由此觀點而言,聚石夕氧系界面活性劑 之添加量宜於5重量%以下。 103 1222390 玖、發明說明 實施例 以下,藉由實施例更詳細説明該發明,但本發明之實 施範圍並非受該等實施例所限。 〔實施例9〕 5 參考例9 一 1 (聚胺甲酸酯成塊物之製作) 於容器中放入二異氰酸甲苯(2,4-體/2,6-體= 80/20之 混合物:以下簡稱TDI) 1566重量份、4,4’-二環己基甲烷 二異氰酸酯(以下簡稱HMDI) 786重量份、數量平均分子 10 量844之聚四亞甲基二醇(以下簡稱PTMG) 790重量份 、數量平均分子量600之聚乙二醇(以下簡稱PEG) 1310 重量份、二甘醇(以下簡稱DEG) 331重量份,並以80°C 加熱攪拌150分鐘,則得到異氰酸酯末端預聚物。將該預 聚物混合物真空除氣後,先調整溫度為80°C再一面授拌一 15 面添加預先以12〇。(:熔融之4,4,-亞甲基-雙(鄰氯苯胺)( 以下簡稱MBOCA) 1520重量份。攪拌約1分鐘後,將混 合液注入盤形之敞模,並藉加熱爐以110°C進行6小時二 次硬化而製得無發泡聚胺曱酸酯成塊物。 (潤脹度之測定) 2〇 由所得之聚胺甲旨成塊物㈣厚度2 之2G imnx20 mm角之試片,並於坑之pHU氫氧化卸水溶液中浸潰24 J時再以下列算式求取潤脹度,並求得潤服度為 7.5%。15 The analysis of the polyol component used to form the polyurethane polishing pad is performed after the polyurethane is decomposed. The analysis sequence is as follows. a) Collect the polyurethane abrasive pad sample in a PTFE container, add 7.0m bite and 0.5m bite, and then put the entire container into a stainless steel pressure cooker and heat it at 160 ° C for 8 hours to decompose. . 20 b) Extract the decomposed solution with digas methylbenzene / 2N_HC1 (mixing ratio in). The polyol will be extracted into the dichloromethane layer, which can be separated and taken out. C) The solvent was distilled off from the digas methane layer, and the obtained polyol was subjected to GPC measurement by the above method. The identification of the polyol component can be performed by a known analysis method. For example, the method of measuring 94 1222390, the description of the invention, the method of determining the IR spectrum of the polyol obtained by the above decomposition, and the method of analyzing by GC-MS method. In addition, analysis can be performed by thermal decomposition GC-MS method of a polyurethane polishing pad. Subsequently, the foamed polyurethane block was heated to about 50 ° C., and cut into a thickness of 27 mm with a 5 microtome (VGW-125 manufactured by AMITEC) to obtain a polishing layer. A strip with a width of 5 legs was cut out from this thin layer to measure the elastic modulus. The method for measuring the elastic modulus was measured with a dynamic viscoelasticity measuring device Rheogel-E400 (manufactured by UBM), and a sine wave vibration was applied with a tensile test jig, and the measurement was performed at a frequency of 1 Hz. The temperature-dependent mode was used to measure a temperature between 20 ° C and 80 ° C, and the storage elastic modulus at 20 ° C, 40 ° C, and 60 ° C was used as the elastic modulus at each temperature. The elastic modulus of the obtained abrasive layer at 20 ° C, 40 ° C, and 60 ° C was 404Mpa, 299Mpa, and 190Mpa, respectively. 15 Attach a double-sided tape (double tack tape # 5673FW, manufactured by Sekisui Chemical Industry Co., Ltd.) to the obtained polishing layer to complete the polishing pad. The polishing pad thus obtained was evaluated for polishing characteristics using a CMP polishing apparatus (SPP-600S manufactured by Okamoto Machine Tool Co., Ltd.) and a silicon wafer having an oxide film deposited thereon. At this time, at a flow rate of 150 g / min, a silicon dioxide slurry (RD97001 manufactured by Fujimi Incorporated) adjusted as ρΗΐι was used as a polishing liquid, and a grinding load of 350 g / cm 2 was applied while the polishing pad was rotated at 35 rpm. Wafer rotation was 33 rpm for polishing experiments. In terms of polishing characteristics, the average polishing rate and the in-plane uniformity were evaluated. The average polishing rate at the time of polishing 0.5 μηι 95 1222390 玖 was calculated using a 1 μm thermal oxide film deposited on a 6 u-inch silicon wafer. At this time, the in-plane film thickness of the wafer was measured at 28 points, and the in-plane uniformity was calculated by the following formula. The smaller the in-plane uniformity, the better the uniformity. In-plane average sentence 1 ± (/ 〇) — {(Maximum film thickness—Minimum film thickness) / (2x average film thickness 5)} xlOO 'The average grinding speed of the obtained grinding mill is $ 135qA / min, while the in-plane sentence is uniform Is 7%. (Example 8-2) A polishing layer and a polishing pad were prepared in the same manner as in Example 8-1 except that polymethyltetramethylene glycol having a number average molecular weight of 990 and a molecular weight distribution of 15 was 2475 weight parts. . Table 8 shows the elastic modulus, average polishing rate, and in-plane uniformity measured from the obtained polishing layer and polishing pad. (Comparative Example 8-1) 15 Except that 25450 parts by weight of polytetramethylene glycol having a number average molecular weight of 1018 and a molecular weight distribution of 2.0 was used, grinding was performed in the same manner as in Example 8-1. Layer and grind. Table 8 shows the elastic modulus, average polishing rate, and in-plane uniformity measured from the obtained polishing layer and polishing pad. 2〇, ___— [Table 8] Modulus of elasticity (MPa) Average grinding speed Uniformity in plane 20 ° C 40 ° C 60 ° C (A / min) (%) Example 8-1 404 299 190 1350 7 Implementation Example 8-2 390 308 205 1450 5 Comparative Example 8-1 410 271 160 1100 11 From the results shown above, it can be seen that the average polishing speed of the other polishing pad of the present invention is large, the in-plane uniformity is also good, and Perform stable flattening plus 96 1222390 玖, invention description. This can also be known from the elastic modulus of each temperature, and the temperature dependence of the elastic modulus is small. Therefore, it is possible to control the change in the hardness of the grinding (elastic modulus) caused by the frictional heat between the polishing pad and the workpiece during grinding to a minimum. Within range. < [II] Polishing pad > 5 In another polishing pad of the present invention, the high-molecular material used as the matrix material of the polishing layer is not particularly limited. The polymer material can be exemplified by polyurethane, polyethylene, polyamide, acrylic resin, and alkanes resin. As described in "J", it is desirable to have a characteristic that a desired physical property can be obtained by various changes in abrasion resistance and raw material composition. Among them, polyurethane is most preferable. In the following, a description will be given by using polyurethane as the representative polymer material. The polyurethane is composed of an organic polyisocyanate, a polyol compound, and a chain extender. As the organic polyisocyanate, compounds known in the polyurethane field can be used without particular limitation. The organic polyisocyanate can be exemplified by the following types, such as: 2,4 · toluene diisocyanate, 2,6_toluene diisocyanate, diphenylmethane diisocyanate, 2,4'-diisocyanate Diphenylmethane, 4, diisocyanate, 1,5-naphthalene diisocyanate, p-phenylene diisocyanate, m-phenylene diisocyanate, p-xylylene diisocyanate, m-xylylene Aromatic diisocyanates such as diisocyanate 20, ethyl diisocyanate, aliphatic diisocyanates such as 2,2,4-trimethylhexamethylene diisocyanate, and 1,6-hexamethylene diisocyanate Isocyanates, 1,4-cyclohexane diisocyanate, 4,4, -dicyclohexyl methane diisocyanate, isophorone diisocyanate, hydrogenated m-xylylene diisocyanate, norfosyl diisocyanate, etc. Diisocyanates and the like. Its 97 1222390 玖, invention description, etc. can be used singly or in combination of two or more. As the organic polyisocyanate, in addition to the above-mentioned diisocyanate compound, a polyfunctional polyisocyanate compound having three or more functions may be used. Multifunctional isocyanate compounds are commercially available with a series of diisocyanate additions such as Desmodur-N (Desmodur-N, manufactured by Bayer Co., Ltd.) or the trade name Duranate (made by Asahi Kasei Corporation).物 olecular compounds. The polyol compound is exemplified by those generally used as a polyol compound in the technical field of polyurethane. For example, the following high molecular weight polyols can be used as the polyol compound. 10 ①Polyether polyols Polyether polyols can be exemplified by the following types, such as: one kind of polyol such as ethylene glycol, diethylene glycol, propylene glycol, propylene glycol, glycerin, trimethylolpropane Or two or more kinds of polyoxypropylene polyols obtained by adding propylene oxide; polyoxyethylene polyols obtained by adding ethylene oxide; polyhydric alcohols obtained by adding butane 15 alkylene oxide, styrene oxide, etc. And polytetramethylene ether glycols obtained by adding tetrahydrofuran to the aforementioned polyol by ring-opening polymerization. A copolymer obtained by mixing two or more kinds of the above-mentioned cyclic ethers may be used. ②Polyester polyols and polyester polyols can be exemplified by the following types, such as ethylene glycol, i, 2-20 propylene glycol, 1,3-propanediol, butanediol, ispentyl glycol, hexanediol, 1, Glycols such as 4-cyclohexanedimethanol, neopentyl glycol, 3-methylpentanediol, diethylene glycol, triethylene glycol, 1,4-bis (2-hydroxyethoxy) benzene; glycerol, One or more of trihydroxymethylpropane, pentaerythritol, or other low molecular weight polyols, and glutaric acid, adipic acid, pimelic acid, suberic acid, sebacic acid, tetra 98 hydrazone, invention description, ugly acid, Isophthalic acid, dimer acid, hydrogenated dimer acid or other low-molecular dimer acid or oligomer acid i or two or more polycondensates, propiolide, caprolactone, valerolactone, etc. Polyols such as ring-opening polymers of cyclic esters. As the aforementioned poly (vinyl alcohol) 7G alcohol, polybutylene adipate and polycaprolactone polyol are taken as representative examples. ③ Polycarbonate polyols Polycarbonate polyols can be exemplified by the following, such as: polyester diol and alkylene carbonate reactants, such as polyester polycarbonate polyols of polycaprolactone; The reaction of the ethyl ester with the polyhydric alcohol causes the obtained reaction mixture to react with a polyacrylic acid carbonate polyol having 10 units of monoacid; and the one obtained by the transesterification reaction of a polyacrylic compound with an aryl carbonate. ④ Acrylic polyols can be used in acrylic copolymers. Monoethylenically unsaturated monomers having a hydroxyl group in a molecule such as a comonomer are propylene 15 acid polyols having two or more hydroxyl groups in one molecule, such as β-hydroxyethyl acrylic acid. Hydroxyalkyl esters of acrylic acid such as β-hydroxypropyl acrylate, 3-hydroxypropyl acrylate, β-hydroxybutyl acrylate, 4-hydroxybutyl acrylate, β-hydroxypentyl acrylate or the same A hydroxyalkyl ester of methacrylic acid, and further an acrylic monoester of a polyhydric alcohol such as glycerin, trimethylolpropane, or the same methacrylic monoester, N-hydroxypropylpropene 20 amine or NH Methylmethacrylamide and the like. As the acrylic polyol, a telechelic acrylic polyol can also be used. The telechelic acrylic polyol is a hydroxy-containing acrylic acid obtained by polymerizing an unsaturated monomer containing a (meth) acrylate in the presence of an alcohol compound by using an organic peroxide-containing initiator in the presence of an organic sulfonic acid compound. 99. Description of the invention = compound. The aforementioned alcohol compounds are preferably aliphatic or alicyclic enzymes such as methanol and ethanol. If a monofunctional alcohol is used as the alcohol compound, the active fluorene group-containing acrylic polymer prepared is substantially bifunctional. As an alcohol compound, an alcohol is an active hydrogen-containing propionate-based polymer that is substantially four-functional. ⑤ Other polyols can also be used: resin polyol, epoxy polyol, polybutadiene alcohol, polyisoprene polyol, polyester · polyether polyol, acrylonitrile or styrene, etc. A polymer polyol having a vinyl group, a urea-dispersed polyol, a carbonate polyol, and the like are added and dispersed in the polymer as the polyol of the present invention. In addition, a polyol compound in which these polyol compounds are condensed with p-aminobenzoic acid and having a halogenated active gas group as an aromatic amine group can also be used. The number-average molecular weight of these high-molecular-weight polyols is not particularly limited, but from the viewpoint of the elastic properties of the polyurethane to be obtained, it is preferably in the range of about 500 to 2000. If the number average molecular weight of the high-molecular-weight polyol is less than 500, the polyurethane produced therefrom does not have sufficient elastic characteristics, and forms a brittle polymer, which is easy to wear, so from the standpoint of grinding life Not ideal. On the other hand, if the number average molecular weight exceeds 2000, the polishing layer based on the obtained polyurethane as a substrate becomes soft, and the flatness sufficiently required can not be obtained. In addition to the above-mentioned high-molecular-weight polyol, the polyol compound may be used in combination with a low-molecular-weight polyol such as a polyester polyol. These polyol compounds may be used singly or in combination of two or more kinds. In addition, the ratio of high-molecular-weight polyols to low-molecular-weight polyols in polyol compounds is not specifically limited to 1222390 发明, the description of the invention, and is a characteristic required for the polishing layer of a polishing pad with respect to a polyurethane produced therefrom Decide. In another polishing pad of the present invention, it is preferable that the polyol compound contains a water-soluble polymer polyol, and the polyurethane is adjusted to the aforementioned swelling degree. 5 In addition, the definition of "water-soluble" in "water-soluble polymer polyol" is that polymer polyol has the property that it can be completely mixed with water of the same capacity. The water-soluble high-molecular polyol can be exemplified by polyethylene glycol among the polymer polyols listed above. Examples of water-soluble polymer polyols other than those listed above include monobasic acids having ionic groups such as dibasic acids having a sulfonic acid (salt) group (for example, 5- (tetra-n-butyl scale) sulfonic isophthalic acid 10). As an example, a polyester polyol obtained by copolymerization of a polymer is used. The proportion of the water-soluble polymer polyol in the full polyol compound is not particularly limited, but it is preferably within a range of about 1% to 70% by weight. If the proportion of water-soluble polymers decreases, the degree of swelling of the obtained polyurethane becomes smaller, and the swelling degree in the wet environment under the supply of the grinding liquid cannot be sufficiently increased, and the surface of the grinding layer cannot be sufficiently softened, and there is formation. Because of the risk of scratches, the proportion of the water-soluble polymer polyol is preferably 1% by weight or more, more preferably 5% by weight or more, and particularly preferably 10% by weight or more. Conversely, if the proportion of the water-soluble polymer polyol is too large, the swelling degree of the polyurethane becomes large. In a humid environment under the supply of the grinding liquid 20, not only the surface but also the inside are wet, which causes the entire polishing layer to soften, and there is The flatness may not be improved. Therefore, the proportion of the water-soluble polymer polyol is preferably 70% by weight or less, more preferably 65% by weight or less, and particularly 60% by weight or less. In addition, in another polishing pad of the present invention, in consideration of 101 1222390, which is obtained by the aforementioned method, and the hydrolytic resistance of the polyurethane, it is preferable to use an ether polyol as the polyol compound. Furthermore, in order to increase the wettability of the obtained polyurethane to water to the extent of having an optimal contact angle, the polyol component preferably contains an ether-based water-soluble diol. The ether-based water-soluble diol refers to a diol having an ether bond 5 in the molecule and having the property of being completely mixed with water of the same capacity. As the ether-based water-soluble diol, the above-exemplified polyhydric alcohol and even polyethylene glycol, diethylene glycol, and triethylene glycol in the polyhydric alcohol compound are preferably used. These water-soluble diols may contain only one kind, or two or more kinds. It is also possible to use three or more functional polyfunctional components together. The proportion of the ether-based water-soluble diol in the 100% alcohol compound is not particularly limited, but it is preferably in the range of about 1% to 85% by weight. If the proportion of water-soluble diol is reduced, the wettability of polyurethane is insufficient (the contact angle with water becomes larger), the polishing speed is low, and uniform polishing cannot be performed, which may cause scratches. The proportion of water-soluble diol is preferably more than 5% by weight, more preferably 15% by weight or more, and particularly preferably 8% by weight or more. Conversely, if the proportion of the water-soluble diol of the test system is increased, the wettability and wettability of the polyurethane (the contact angle with water becomes smaller), and the grinding speed may be unstable. The proportion of alcohol is preferably 85% by weight or less, more preferably 80% by weight or less, and particularly preferably %% by weight or less. 20 The qichang agent is an organic compound having at least two active hydrogen groups. Examples of the active hydrogen group include a peptidyl group, a first- or second-order amine group, and a thiol group (SH). The chain extender is a compound having a molecular weight of about 500 or less. Specifically, the above-mentioned low-molecular-weight polyols may be exemplified by the following, such as: 4,4, methylenebis (o-aniline), 2,6, dichloro-p-phenylenediamine, ο, methylene 102 1222390发明 、 Analytical bis (2,3-digas aniline), dicyclohexyl methyl-M, -diamine and other aromatic or aliphatic diamines, 丨, 4-bishydroxyethoxybenzene (Qiu Ming (transliteration: S >) H (manufactured by IHARA Chemical Co., Ltd.)), m-xylene glycol (manufactured by Mitsubishi Gas Chemical Co., Ltd.) and other aromatic diols. 5 The ratio of the organic polyisocyanate, the polyol compound, and the chain extender in the present invention can be variously changed depending on the respective molecular weights or the desired physical properties of the polyurethane (grinding layer) made from them. In order to obtain a polishing pad having desired polishing characteristics, the organic polyisocyanate 10 vinegar isocyanate is equivalent to the number of functional groups (total of active hydrogen groups such as radicals and amine groups) of the polyol compound and the chain extender. The base number should be in the range of 0.9HW, and more preferably in the range of 099 ~ uo. The ratio of the high-molecular weight component to the low-molecular weight component in the polyol compound can be determined by the characteristics required of the microfoamed polyurethane produced therefrom. The manufacturing method of the polyurethane and the polishing pad is not particularly limited, but the method described above can be used. In addition, in another polishing pad of the present invention, the addition amount of the polysiloxane surfactant is preferably 0.1% to 5% by weight based on the polyurethane raw material (the total amount of the i-th component and the second component). If it is less than 0.01% by weight, a fine foamed body cannot be obtained. From this viewpoint, the addition amount of the polysiloxane-based surfactant is preferably i% by weight or more. On the other hand, if it exceeds 5% by weight, the number of bubbles in the micro-foamed polyurethane is increased, and it is difficult to obtain a micro-foamed polyurethane having a high hardness. In addition, the strength of the polishing layer is reduced, and the planarization characteristics are reduced during polishing. From this viewpoint, the addition amount of the polylithic oxygen-based surfactant is preferably 5 wt% or less. 103 1222390 (ii) Description of the invention Examples The invention will be described in more detail by way of examples below, but the scope of the invention is not limited by these examples. [Example 9] 5 Reference Example 9-1 (Production of polyurethane block) Put diisocyanate toluene (2,4-body / 2,6-body = 80/20 in a container) Mixture: hereinafter referred to as TDI) 1,566 parts by weight, 4,4'-dicyclohexylmethane diisocyanate (hereinafter referred to as HMDI) 786 parts by weight, and a number average molecular weight of 844 polytetramethylene glycol (hereinafter referred to as PTMG) 790 1310 parts by weight of polyethylene glycol (hereinafter referred to as PEG) with a number average molecular weight of 600, 331 parts by weight of diethylene glycol (hereinafter referred to as DEG), and heating and stirring at 80 ° C. for 150 minutes to obtain an isocyanate-terminated prepolymer . After the prepolymer mixture was degassed in a vacuum, the temperature was adjusted to 80 ° C, and then the mixture was mixed for 15 minutes and added in advance at 120 ° C. (: Melted 4,4, -methylene-bis (o-chloroaniline) (hereinafter referred to as MBOCA) 1520 parts by weight. After stirring for about 1 minute, the mixed solution is poured into a disc-shaped open mold, and the heating furnace is used to 110 After secondary hardening at 6 ° C for 6 hours, a non-foamed polyurethane block was obtained. (Measurement of swelling degree) 20 The obtained polyurethane block was used to form a block with a thickness of 2G imnx20 mm at a thickness of 2 When the test piece was immersed in the pit's pHU hydroxide solution for 24 J, the swelling degree was calculated by the following formula, and the swelling degree was 7.5%.

湖脹度(%)=π(24小時後重量一原本之重量)}/(原 本之重量)〕xlOO 104 1222390 玖、發明說明Lake expansion (%) = π (weight of original weight after 24 hours) / (original weight)] xlOO 104 1222390 发明, description of the invention

實施例9— 1一 A (微發泡聚胺甲酸酯成塊物之製作) 以與參考例9-1同樣之方式製成異氰酸酯末端預聚物 。其後,於該預聚物中放入聚矽氧系界面活性劑(東麗道 5康寧石夕膠公司製,sh-192 :以下簡稱.192) 21〇重量份 加以混合,並調整溫度為8(rc。一面攪拌並一面添加預先 以120°C熔融之MBOCA 1520重量份。攪拌約i分鐘後, 將混合液注入盤形之敞模,並藉加熱爐以11〇〇c進行6小 時一-人硬化,則製成微發泡聚胺甲酸酯成塊物(孔徑4叫m 10 )。所得微發泡聚胺甲酸酯之密度為0.75g/cm 3。另,密度 之測定係依據JIS K 7222 (發泡塑膠及橡膠視密度之測定 )而進行。 (貯藏彈性模數之測定) 其次,將該微發泡聚胺甲酸酯成塊物加熱至約5(rc , 15 並以切片機(AMITEC公司製,VGW_125 )切割成厚度 1.27刪而製得研磨層。由該薄層切出寬5 mm之長條,並測 定出貯藏彈性模數為325Mpa。 彈性模數之測定方法係以動態黏彈性測定裝置 Rhe〇gel-E4000 (UBM公司製)並利用拉伸試驗用失具施 20 加正弦波振動且以頻率1Hz加以測定。於溫度相依性模式 測定一20°C至80°C,並以40°C時之貯藏彈性模數為彈性模 數。 (研磨墊之製作) 於所得之研磨層貼上雙面膠帶(積水化學工業製, 105 1222390 玖、發明說明 double tack tape#5782 ),則完成研磨塾。所得研磨墊之研 磨特性評價係利用CMP研磨裝置(岡本工作機械公司製, SPP-600S)進行。研磨條件為,一面以150g/分之流量注 入作為研磨液之業經調整為pHll之二氧化矽研漿(Fujimi 5 Incorporated公司製,RD97001 ),一面並以研磨負載350 g/cm 2、研磨墊旋轉數35rpm、晶圓旋轉數33rpm進行研磨 (平坦性) 平坦性之評價,係於6吋矽晶圓上堆積0·5μηι之熱氧 10 化膜後,進行L/S (線與間隙)=25μηι/5μιη及L/S = 5μιη/25μηι之圖案化,進而堆積Ιμηι之氧化膜(TE0S), 而製成具有初期落差〇·5μπι之圖案之晶圓。對該晶圓以上 述研磨條件進行研磨,總體落差為2000Α以下時測定 25μηι間隙之底部削減量而進行評價。所得研磨墊之平坦性 15 測得為75nm。而平坦性可謂值越小則越佳。 (劃痕) 劃痕之評價,係利用6吋矽晶圓上堆積有ιμηι熱氧化 膜者,並以上述條件進行研磨至熱氧化膜為〇·5μηι後,洗 淨晶圓並加以乾燥,再藉由KLA ( KLA Tencor公司製, 20 KLA2112)測定微劃痕而進行評價。此項評價測得晶圓1 片上可見10個劃痕。 (研磨速度) 研磨速度之評價,係利用6吋矽晶圓上堆積有Ιμηι熱 氧化膜者,並以上述條件進行研磨至熱氧化膜為〇·5μηι, 106 1222390 玖、發明說明Example 9-1—A (Production of microfoamed polyurethane block) An isocyanate-terminated prepolymer was prepared in the same manner as in Reference Example 9-1. Thereafter, a polysiloxane surfactant (manufactured by Toray Road 5 Corning Shixijiao Co., Ltd., sh-192: hereinafter abbreviated as .192) was mixed with 20 parts by weight of the prepolymer, and the temperature was adjusted to 8 (rc. While stirring, add 1520 parts by weight of MBOCA that was previously melted at 120 ° C. After stirring for about i minutes, the mixture is poured into a disc-shaped open mold and heated at 1100c for 6 hours. -When the human is hardened, a micro-foamed polyurethane block (pore diameter 4 is called m 10) is made. The density of the obtained micro-foamed polyurethane is 0.75 g / cm 3. In addition, the density measurement system is According to JIS K 7222 (Measurement of apparent density of foamed plastic and rubber). (Measurement of storage elastic modulus) Next, the micro-foamed polyurethane block is heated to about 5 (rc, 15 and A slicer (made by AMITEC Corporation, VGW_125) was cut to a thickness of 1.27 to obtain a polished layer. A strip with a width of 5 mm was cut from the thin layer, and the storage elastic modulus was determined to be 325 MPa. Method for measuring the elastic modulus A dynamic viscoelasticity measuring device Rheogel-E4000 (manufactured by UBM Co., Ltd.) was used to apply a 20% sine using a tensile tester. Vibrate and measure at a frequency of 1 Hz. Measure from 20 ° C to 80 ° C in a temperature-dependent mode, and use the storage elastic modulus at 40 ° C as the elastic modulus. (Production of polishing pads) The obtained polishing layer Attach a double-sided tape (manufactured by Sekisui Chemical Industry Co., Ltd., 105 1222390 玖, double tack tape # 5782), and finish polishing. The polishing characteristics of the obtained polishing pad were evaluated using a CMP polishing apparatus (manufactured by Okamoto Machine Tool Co., Ltd., SPP- 600S). Grinding conditions are such that a silicon dioxide slurry (Fujimi 5 Incorporated, RD97001) adjusted to pH 11 is injected as a polishing liquid at a flow rate of 150 g / min, while the grinding load is 350 g / cm 2 3. Polishing (flatness) with polishing pad rotations of 35 rpm and wafer rotations of 33 rpm. Flatness was evaluated by depositing a 0.5 μm thermal oxygen 10 film on a 6-inch silicon wafer and performing L / S (wire and Gap) = 25μηι / 5μιη and L / S = 5μιη / 25μηι patterned, and then a 1μηι oxide film (TE0S) was deposited to make a wafer with a pattern with an initial drop of 0.5μπι. The wafer was ground as described above Conditional advance During polishing, the total drop is 2000A or less, and the bottom reduction of the 25μm gap is measured and evaluated. The flatness 15 of the obtained polishing pad is measured at 75nm. The smaller the flatness value, the better. (Scratch) Evaluation of scratches For those who use a ιμηι thermal oxide film deposited on a 6-inch silicon wafer and grind it under the above conditions to a thermal oxide film of 0.5μηι, the wafer is washed and dried, and then KLA (made by KLA Tencor Corporation) is used. , 20 KLA2112) was evaluated by measuring micro-scratch. This evaluation measured 10 scratches on 1 wafer. (Polishing speed) The evaluation of the polishing speed is performed by using a 1-μm thermal oxide film deposited on a 6-inch silicon wafer and polishing it under the above conditions until the thermal oxide film is 0.5 μm, 106 1222390 玖, description of the invention

再由當時之研磨時間開始求取研磨速度。所得研磨墊之研 磨速度為115nm/分。而研磨速度可謂值越大則越佳。 實施例9— 1 —B 由參考例9— 1所製得之無發泡聚胺甲酸酯成塊物以與 5 實施例9 一 1 — A同樣之方式製作研磨些’並評價研磨特性 。結果顯示於表9。此外,就該無發泡聚胺曱酸酯以同於 實施例9 一 1 一 A之方式測定密度與貯藏彈性模數時,測得 密度為1.18g/cm 3,研磨層之貯藏彈性模數為970MPa。 參考例9一 2 10 (聚胺甲酸酯成塊物之製作) 於容器中放入TDI 1566重量份、HMDI 786重量份、 數量平均分子量844之PTMG 1580重量份、數量平均分子 量600之PEG 749重量份、DEG 331重量份,並以80°C加 熱攪拌120分鐘,則得到異氰酸酯末端預聚物。將該預聚 15 物混合物真空除氣後,先調整溫度為80°C再一面攪拌一面 添加預先以120°C熔融之MBOCA 1520重量份。攪拌約1 分鐘後,將混合液注入盤形之敞模,並藉加熱爐以ll〇°C 進行6小時二次硬化而製得無發泡聚胺甲酸酯成塊物。所 得無發泡聚胺甲酸酯成塊物之潤脹度經與參考例9—1同樣 20 之方式測定後,測得為2.8%。The grinding speed is then determined from the grinding time at that time. The polishing rate of the obtained polishing pad was 115 nm / min. The larger the grinding speed, the better. Example 9-1—B A non-foamed polyurethane block obtained from Reference Example 9-1 was prepared in the same manner as in Example 9-1 1-A, and its polishing characteristics were evaluated. The results are shown in Table 9. In addition, when the density and storage elastic modulus of this non-foamed polyurethane were measured in the same manner as in Example 9-1A, the density was 1.18 g / cm 3 and the storage elastic modulus of the abrasive layer was measured. It was 970 MPa. Reference Example 9-2 10 (Production of polyurethane block) Put TDI 1566 parts by weight, HMDI 786 parts by weight, PTMG 1580 parts by weight average molecular weight 844, PEG 749 by number average molecular weight 600 Part by weight, DEG 331 parts by weight, and heating and stirring at 80 ° C. for 120 minutes to obtain an isocyanate-terminated prepolymer. After degassing the prepolymer 15 mixture in a vacuum, first adjust the temperature to 80 ° C and then stir while adding 1520 parts by weight of MBOCA which was previously melted at 120 ° C. After stirring for about 1 minute, the mixed solution was poured into a disc-shaped open mold and subjected to secondary hardening at 110 ° C. for 6 hours by a heating furnace to obtain a non-foamed polyurethane block. The degree of swelling of the obtained non-foamed polyurethane agglomerates was measured in the same manner as in Reference Example 9-1, and was found to be 2.8%.

實施例9—2 —A (微發泡聚胺曱酸酯成塊物之製作及評價) 以與參考例9一 2同樣之方式製成異氰酸酯末端預聚物 。其後,於該預聚物中放入210重量份之SH-192加以混 107 1222390 玖、發明說明Example 9-2 —A (Production and Evaluation of Microfoam Polyurethane Blocks) An isocyanate-terminated prepolymer was prepared in the same manner as in Reference Example 9-2. Thereafter, 210 parts by weight of SH-192 was added to the prepolymer and mixed. 107 1222390 玖, description of the invention

合,並調整溫度為80°C。一面攪拌並一面添加預先以120 °C熔融之MBOCA 1520重量份。攪拌約1分鐘後,將混合 液注入盤形之敞模,並藉加熱爐以ll〇°C進行6小時二次 硬化,則製成微發泡聚胺曱酸酯成塊物(孔徑40μπι)。就 5 所得微發泡聚胺甲酸酯以同於實施例9一 1 —Α之方式測定 密度與貯藏彈性模數時,測得密度為〇.74g/cm 3,而研磨層 之貯藏彈性模數為310MPa。再以同於實施例9—1 —A之 方式製作研磨墊並評價研磨特性。結果則顯示於表9。 實施例9 — 2 —B 10 由參考例9一 2所製得之無發泡聚胺甲酸酯成塊物以與 實施例9—1 —A同樣之方式製作研磨墊,並評價研磨特性 。結果顯示於表9。此外,就該無發泡聚胺甲酸酯以同於 實施例9—1 —A之方式測定密度與貯藏彈性模數時,測得 密度為1.17g/cm 3,研磨層之貯藏彈性模數為929MPa。Close and adjust the temperature to 80 ° C. While stirring, 1520 parts by weight of MBOCA, which was previously melted at 120 ° C, was added. After stirring for about 1 minute, the mixed solution was poured into a disc-shaped open mold and subjected to secondary hardening at 110 ° C. for 6 hours by a heating furnace to form a micro-foamed polyurethane block (pore size 40 μπι). . When the density and storage elastic modulus of the microfoamed polyurethane obtained in 5 were measured in the same manner as in Example 9-1—A, the density was measured to be 0.74 g / cm 3, and the storage elastic modulus of the abrasive layer was The number is 310 MPa. A polishing pad was produced in the same manner as in Example 9-1 -A, and the polishing characteristics were evaluated. The results are shown in Table 9. Example 9 — 2 —B 10 A polishing pad was prepared from the non-foamed polyurethane block obtained in Reference Example 9-12 in the same manner as in Example 9-1 —A, and the polishing characteristics were evaluated. The results are shown in Table 9. In addition, when the density and storage elastic modulus of this non-foamed polyurethane were measured in the same manner as in Example 9-1—A, the density was measured to be 1.17 g / cm 3 and the storage elastic modulus of the abrasive layer It is 929 MPa.

15 參考例9—3 (聚胺甲酸酯成塊物之製作) 於容器中放入聚醚系預聚物(優耐洛公司製, AdipreneL-325 ;異氰酸酯基濃度2.22meq/g) 500重量份, 並進行真空除氣。此時,一面攪拌並一面添加預先以120 20 °C熔融之MBOCA145重量份。攪拌約1分鐘後,將混合液 注入盤形之敞模,並藉加熱爐以110°C進行6小時二次硬 化而製得無發泡聚胺曱酸酯成塊物。以同於參考例9一 1之 方式測定所得無發泡聚胺甲酸酯成塊物之潤脹度時,測得 為 1.8%。 108 1222390 玖、發明說明15 Reference Example 9-3 (Production of polyurethane block) Put a polyether prepolymer (AdipreneL-325; manufactured by Unilo Corporation; isocyanate group concentration 2.22meq / g) in a container 500 weight And vacuum degassed. At this time, while stirring, 145 parts by weight of MBOCA melted in advance at 120 20 ° C was added. After stirring for about 1 minute, the mixed solution was poured into a disc-shaped open mold and subjected to secondary hardening at 110 ° C for 6 hours by a heating furnace to obtain a non-foamed polyurethane block. When the degree of swelling of the obtained non-foamed polyurethane block was measured in the same manner as in Reference Example 9-1, it was measured to be 1.8%. 108 1222390 发明, description of the invention

比較例9 一 1 一 A (含微小中空體聚胺甲酸酯成塊物之製作及評價) · 於容器中混合聚醚系預聚物(優耐洛公司製Adiprene . L-325 ;異氰酸酯基濃度2.22meq/g ) 500重量份與亞司潘 5瑟551DE (音譯:工夕只八^七少,氣化亞乙烯與丙烯腈之 共聚物所構成之微小中空體;曰本飛萊特(音譯 卜)公司製)13重量份,並進行真空除氣。此時,一面授 拌並一面添加預先以120°C熔融之MBOCA145重量份。擾 · 拌約1分鐘後,將混合液注入盤形之敞模,並藉加熱爐以 10 U0°C進行6小時二次硬化而製得含微小中空體之聚胺甲酸 酯成塊物(孔徑40μπι )。就含有微小中空體之聚胺甲酸酯 以同於實施例9—1一 Α之方式測定密度與貯藏彈性率時, 測得密度為0.75g/Cm 3,研磨層之彈性模數為268Mpa。再 以同於實施例9一1一 A之方式製作研磨墊並評價研磨特性 15 〇結果則顯不於表9 〇 比較例9 — 1 — B _ 由參考例9—3所製得之無發泡聚胺甲酸酯成塊物以與 實施例9一 1 — A同樣之方式製作研磨墊,並評價研磨特性 。結果顯示於纟9。此外,就該無發泡聚胺甲酸自旨以同於 20實施例9-1-A之方式測定密度與貯藏彈性模數時,測得 · 密度為1.19g/Cm 3,研磨層之貯藏彈性模數為75〇Mpa。 參考例9一4 (聚胺甲酸酯成塊物之製作) 於容器中放入TDI 1566重量份、HMDI 786重量份、 109 1222390 玖、發明說明Comparative Example 9-1A (Production and Evaluation of Micro Hollow Polyurethane Blocks) · A polyether prepolymer (Adiprene. L-325; manufactured by Unilo Corporation; isocyanate group) was mixed in a container. Concentration 2.22meq / g) 500 parts by weight with Aspan 5se 551DE (transliteration: only eight ^ seven less, the gasification of the copolymer of vinylene and acrylonitrile is a tiny hollow body; (B) 13 parts by weight of the company) and vacuum degassing. At this time, 145 parts by weight of MBOCA melted in advance at 120 ° C was added while stirring. After stirring for about 1 minute, the mixed solution is poured into a disc-shaped open mold and subjected to secondary hardening at 10 U0 ° C for 6 hours by a heating furnace to obtain a polyurethane hollow block containing tiny hollow bodies ( Pore diameter 40 μm). As for the polyurethane containing fine hollow bodies, when the density and storage elasticity were measured in the same manner as in Example 9-1A, the density was measured as 0.75 g / Cm 3 and the elastic modulus of the abrasive layer was 268 MPa. Then, a polishing pad was produced in the same manner as in Example 9-11, and the polishing characteristics were evaluated. 15 The results are not shown in Table 9. Comparative Example 9 — 1 — B _ Non-fat produced by Reference Example 9-3 An agglomerated polyurethane block was prepared in the same manner as in Example 9-1—A, and the polishing characteristics were evaluated. Results are shown in 纟 9. In addition, when the density and storage elastic modulus of the non-foamed polyurethane were measured in the same manner as in Example 9-1-A of Example 20, the density was measured at 1.19 g / Cm 3 and the storage elasticity of the abrasive layer was measured. The modulus is 75 MPa. Reference Example 9-4 (Production of polyurethane block) Put TDI 1566 parts by weight, HMDI 786 parts by weight, 109 1222390 玖 into the container, description of the invention

數量平均分子量844之PTMG 318重量份、數量平均分子 量1000之PEG 2623重量份、DEG 318重量份,並以80°C 加熱攪拌120分鐘,則得到異氰酸酯末端預聚物。將該預 聚物混合物真空除氣後,先調整溫度為80°C再一面攪拌一 5 面添加預先以120°C熔融之MBOCA 1520重量份。攪拌約 1分鐘後,將混合液注入盤形之敞模,並藉加熱爐以ll〇°C 進行6小時二次硬化而製得無發泡聚胺甲酸酯成塊物。所 得無發泡聚胺甲酸酯成塊物之潤脹度經與參考例9一 1同樣 之方式測定後,測得為17.4%。318 parts by weight of PTMG having a number average molecular weight of 844, 2623 parts by weight of PEG having a number average molecular weight of 1,000, and 318 parts by weight of DEG, and heated and stirred at 80 ° C for 120 minutes to obtain an isocyanate-terminated prepolymer. After the prepolymer mixture was degassed in a vacuum, the temperature was adjusted to 80 ° C, and then while stirring, 520 parts of MBOCA melted at 120 ° C in advance were added. After stirring for about 1 minute, the mixed solution was poured into a disc-shaped open mold, and subjected to secondary hardening at 110 ° C. for 6 hours by a heating furnace to obtain a non-foamed polyurethane block. The degree of swelling of the obtained non-foamed polyurethane agglomerates was measured in the same manner as in Reference Example 1-1, and was found to be 17.4%.

10 比較例9—2 —A (微發泡聚胺甲酸酯成塊物之製作及評價)10 Comparative Example 9-2 —A (Production and Evaluation of Microfoam Polyurethane Blocks)

以與參考例9 —4同樣之方式製成異氰酸酯末端預聚物 。其後,於該預聚物中放入190重量份之SH-192加以混 合,並調整溫度為80°C。一面攪拌並一面添加預先以120 15 °C熔融之MBOCA 1520重量份。攪拌約1分鐘後,將混合 液注入盤形之敞模,並藉加熱爐以110°C進行6小時二次 硬化,則製成微發泡聚胺甲酸酯成塊物(孔徑40μπ〇。就 所得微發泡聚胺甲酸酯以同於實施例9—1 —Α之方式測定 密度與貯藏彈性模數時,測得密度為〇.84g/cm 3,而研磨層 20 之貯藏彈性模數為271MPa。再以同於實施例9一 1 —A之 方式製作研磨墊並評價研磨特性。結果則顯示於表9。 比較例9 — 2 — B 由參考例9一 4所製得之無發泡聚胺曱酸酯成塊物以與 實施例9一 1 —A同樣之方式製作研磨墊,並評價研磨特性 110 1222390 玖、發明說明 。結果顯不於纟9。此外,就該無發泡聚胺甲酸酯以同於 實施例9-1-A之方式測定錢與貯藏彈性模數時,測得 抢度為1.18g/cm 3,研磨層之貯藏彈性模數為754Mpa。 〔表9〕 潤脹度 (%) 密度 (g/cm3) 貯藏彈 性模數 (MPa) 平坦性 (nm) 劃痕 (個) 研磨速度 (nm/分) Λ々也1夕1J 9-1 A 微發泡 7.5 0.75 325 75 10 115 B 無 ~ 實施例 9-2 1 A 微發泡 2.8 1.18 970 40 58 35 0.74 1.17 310 Q2Q 75 λ ς 14 110 B 無發泡 比較例 9-1 A 微小中空體 1.8 卜 0.75 1.19 268 ΊΚ〇 HO 100 c c 50 90 40 115 B 無發泡 比較例 9-2 卜A 微發泡~ 17.4 0.84 / J \J 271 J 120 3 80 8 35 110 B 無發泡 1.18 754 95 15 45 由表9清楚可知,本發明所製得之研磨墊,可使提升 平坦性與減少劃痕兩效果並存。進而形成微發泡者亦符合 研磨速度之要求。 〔實施例10〕 <評價方法> 10 (接觸角之測定) 將發泡聚胺甲酸酯挾於2片厚0.2腿之四氟乙烯樹脂 · 膠帶(NICHIAS株式會社製Naflon膠帶TOMBO 9001 ) 間’進而將其挾於2片厚1腿之鐵板間並以熱壓機使其成 形且厚度約1〇〇μηι。溫度為215它且加壓壓力為5Mpa。利 15 用該薄膜,以協和界面科學株式會社製接觸角計CA-X型 並藉由液滴法測定對水之接觸角。測定溫度為25。(:,濕度 60%,並採用滴下1分鐘後之測定值。 (研磨特性) 研磨墊之研磨特性評價係利用CMP研磨裝置SPP- 111 1222390 玖、發明說明 600S (岡本工作機械公司製)進行。研磨條件為,一面以 150g/分之流量將作為研磨液之業已調整成pHll之二氧化 石夕研聚RD-97001 (Fujimi Incorporated公司製)注入,並 一面以研磨負載350g/cm 2、研磨塾旋轉數35rpm、晶圓旋 5 轉數33rpm進行研磨。研磨特性係評價以下所示之面内均 勻性、平均研磨速度、研磨速度穩定性及劃痕。 (面内均勻性) 利用6吋矽晶圓上堆積有熱氧化膜Ιμιη者,並以上述 研磨條件進行研磨5分鐘後,測定晶圓之面内膜厚28點, 10 且由下列算式求得面内均勻性。面内均勻性之評價值越小 ,則均勻性越佳。 面内均勻性(%)={(最大膜厚一最小膜厚)/(2χ平均膜 厚)} xlOO (平均研磨速度) 15 利用6吋矽晶圓上堆積有熱氧化膜Ιμηι者,並以上述 研磨條件進行研磨5分鐘,再由當時之削減量開始求取平 均研磨速度。平均研磨速度之評價值越大則越佳。 (研磨速度穩定性) 利用6吋矽晶圓上堆積有熱氧化膜Ιμηι者,並以上述 20 研磨條件連續進行5次1分鐘之研磨,且求取每1次之研 磨速度,再藉由下列算式求得研磨速度穩定性。研磨速度 穩定性可謂值越小則越佳。 研磨速度穩定性(%)={(最大研磨速度)一(最小研磨速An isocyanate-terminated prepolymer was prepared in the same manner as in Reference Example 9-4. Thereafter, 190 parts by weight of SH-192 was mixed in the prepolymer, and the temperature was adjusted to 80 ° C. While stirring, 1520 parts by weight of MBOCA which had been previously melted at 120 15 ° C was added. After stirring for about 1 minute, the mixed solution was poured into a disc-shaped open mold and subjected to secondary hardening at 110 ° C for 6 hours by a heating furnace to prepare a micro-foamed polyurethane block (pore diameter 40 μπο). When the density and storage elastic modulus of the obtained micro-foamed polyurethane were measured in the same manner as in Example 9-1—A, the density was measured to be 0.84 g / cm 3, and the storage elastic modulus of the abrasive layer 20 was The number was 271 MPa. A polishing pad was produced and evaluated for polishing characteristics in the same manner as in Example 9-1 —A. The results are shown in Table 9. Comparative Example 9 — 2 — B None obtained from Reference Example 9-4 A foamed polyurethane block was made into a polishing pad in the same manner as in Example 9-1—A, and the polishing characteristics were evaluated. 110 1222390 玖, description of the invention. The results were not as good as 纟 9. When the polyurethane and the elastic modulus of storage were measured in the same manner as in Example 9-1-A, the rush degree was 1.18 g / cm 3, and the storage elastic modulus of the abrasive layer was 754 MPa. 9] Swelling degree (%) Density (g / cm3) Storage modulus of elasticity (MPa) Flatness (nm) Scratches (a) Grinding speed (nm / min) Λ Iya 1J 9-1 A Microfoaming 7.5 0.75 325 75 10 115 B None ~ Example 9-2 1 A Microfoaming 2.8 1.18 970 40 58 35 0.74 1.17 310 Q2Q 75 λ ς 14 110 B No foaming Comparative Example 9-1 A Micro hollow body 1.8 Bu 0.75 1.19 268 ΊKO〇 100 cc 50 90 40 115 B No foaming Comparative Example 9-2 Bu A Microfoam ~ 17.4 0.84 / J \ J 271 J 120 3 80 8 35 110 B Non-foaming 1.18 754 95 15 45 It is clear from Table 9 that the polishing pad prepared by the present invention can coexist with the two effects of improving flatness and reducing scratches. Those who form microfoam also meet the polishing speed. [Example 10] < Evaluation method > 10 (Measurement of contact angle) Foamed polyurethane was placed on two pieces of 0.2-foot-thick tetrafluoroethylene resin tape (Naflon tape TOMBO manufactured by NICHIAS Corporation). 9001), and then it was sandwiched between two iron plates with a thickness of 1 leg and formed by a hot press to a thickness of about 100 μm. The temperature was 215 and the pressure was 5 Mpa. Lee 15 used the film A contact angle meter CA-X made by Kyowa Interface Science Co., Ltd. was used to measure the contact angle with water by the droplet method. Measurement temperature The value is 25. (: Humidity is 60%, and the measured value after dropping for 1 minute is used. (Polishing characteristics) The polishing characteristics of the polishing pads were evaluated using a CMP polishing device SPP-111 1222390 玖, Invention Description 600S (manufactured by Okamoto Work Machinery Co., Ltd.) )get on. Grinding conditions were as follows: at a flow rate of 150 g / min, SiO 2 RD-97001 (manufactured by Fujimi Incorporated), which has been adjusted to pH 11 as a polishing liquid, was injected, and the grinding load was 350 g / cm 2. The rotation was performed at 35 rpm and the wafer was rotated at 5 rpm and 33 rpm. The polishing characteristics were evaluated for in-plane uniformity, average polishing rate, polishing rate stability, and scratches shown below. (In-Plane Uniformity) A 6-inch silicon wafer with a thermal oxide film of 1 μm was stacked and polished under the above-mentioned polishing conditions for 5 minutes. Then, the in-plane film thickness of the wafer was measured at 28 points, 10 and calculated from the following formula. In-plane uniformity. The smaller the evaluation value of the in-plane uniformity, the better the uniformity. In-plane uniformity (%) = {(maximum film thickness-minimum film thickness) / (2 × average film thickness)} x100 (average polishing rate) 15 A thermal oxide film 1 μηι was deposited on a 6-inch silicon wafer, and The polishing was performed for 5 minutes under the above polishing conditions, and the average polishing rate was determined from the reduction amount at that time. The larger the evaluation value of the average polishing rate, the better. (Polishing speed stability) A 6-inch silicon wafer with a thermal oxide film of 1 μηι is used, and the polishing is performed continuously for 5 times and 1 minute under the above-mentioned 20 polishing conditions, and the polishing rate for each time is obtained, and then the following The formula determines the polishing rate stability. The smaller the grinding speed stability, the better. Grinding speed stability (%) = {(maximum grinding speed)-(minimum grinding speed

度)/(平均研磨速度)} xlOO 112 玖、發明說明 (劃痕) 劃痕之評價,係利用6吋矽晶圓上堆積有1(xm熱氧化 膜者,並以上述條件進行研磨5分鐘後,洗淨晶圓並加以 乾燥,再藉由KLA (KLA Tencor公司製,KLA2112)測定 微劃痕。評價得到之劃痕值越小,則為越優良之研磨層材 料。 (實施例10— 1 ) <研磨層材料之製造> 於容器中放入二異氰酸曱苯(2,4-體/2,6-體= 80/20之 混合物:以下簡稱TDI) 1566重量份、4,4,-二環己基甲烷 二異氰酸酯(以下簡稱HMDI ) 786重量份、數量平均分子 量1006之聚四亞甲基二醇(以下簡稱ptmG) 1509重量 份、數量平均分子量1000之聚乙二醇(以下簡稱peg) 1500重量份、二甘醇(以下簡稱DEG) 318重量份,並以 8〇°C加熱攪拌120分鐘,則得到異氰酸酯末端預聚物。此 時放入聚矽氧界面活性劑SH-192(東麗道康寧矽膠公司製 )210重量份加以混合,並調整溫度為80°C。進而,一面 激烈攪拌以攝入氣泡,並一面添加預先以120°C熔融之 4,4’-亞甲基雙(鄰氣苯胺)(以下簡稱MBOCA) 1520重量 份。攪拌約1分鐘後,將混合液注入盤形之敞模,並藉加 熱爐以110°C進行6小時二次硬化而製得發泡聚胺曱酸酯 成塊物(孔徑40μηι)。 該發泡聚胺曱酸酯成塊物之密度為0.85g/cm 3。另,密 度之測定係依據JIS K 7222 (發泡塑膠及橡膠視密度之測 1222390 玖、發明說明 定)而進行。 另’聚合同組成之聚胺甲酸酯,並如下測定對水之接 觸角時,測得為85。。 <研磨塾之製作> 5 將所得研磨墊構成材料之微細氣泡之發泡聚胺甲酸酯 成塊物加熱至約50°C,並以切片機(AMITEC公司製 VGW_125)切割成厚度127腿,則製得發泡聚胺甲酸酯薄 片。將該薄片切成直徑610 mm之圓形,並分別製成於薄片 表面施以格子狀(凹槽寬2.0 mm、凹槽深0.6 mm、凹槽節距 10丨·5腫〇之凹槽加工者,及施以同心圓狀(凹槽寬〇·3 mm、 凹槽冰0.4麵、凹槽節距1 ·5丽)之凹槽加工者。 於施有凹槽加工之發泡聚胺曱酸酯薄片上分別黏貼雙 面膠帶(積水化學工業製double tack tape#5782 ),則完成 研磨塾試樣。所得研磨墊之評價結果則顯示於表1〇。 15 (實施例10 — 2) 除將實施例10—1中之用量變更為使用TDI 1566重量 份、HMDI 786重量份、數量平均分子量1〇〇〇之ptmG 785重量份、數量平均分子量60〇之pEG 14〇4重量份、 DEG 331重量份而做成異氰酸酯末端預聚物,並令 20 MB〇CA為1500重量份外,其餘則以與實施例1〇一 1同樣 之方式製得發泡聚胺甲酸酯成塊物(孔徑40μπι)。所得發 泡聚胺曱酸醋成塊物之密度為〇.78g/cm 3。 又,以同於實施例10 — 1之方式測定該聚胺甲酸酯組 成之接觸角時,測得為79° 。 114 1222390 玖、發明說明 以同於實施例10—1之方式製作研磨墊並進行研磨特 性評價。其結果則顯示於表10。 (實施例10 — 3)Degree) / (average polishing rate)} xlOO 112 玖, description of the invention (scratch) The evaluation of scratches is performed by using a 6-inch silicon wafer with a 1 (xm thermal oxide film), and polishing is performed under the above conditions for 5 minutes. After that, the wafer was washed and dried, and then micro scratches were measured by KLA (KLA Tencor, KLA 2112). The smaller the scratch value obtained in the evaluation, the better the polishing layer material. (Example 10— 1) < Production of abrasive layer material > Put xylene diisocyanate (mixture of 2,4-body / 2,6-body = 80/20 in the container: hereinafter referred to as TDI) 1566 parts by weight, 4 , 4,4-Dicyclohexylmethane diisocyanate (hereinafter referred to as HMDI) 786 parts by weight, polytetramethylene glycol (hereinafter referred to as ptmG) having a number average molecular weight of 1006, 1509 parts by weight, and a polyethylene glycol having a number average molecular weight of 1,000 ( 1500 parts by weight (hereinafter referred to as peg), 318 parts by weight of diethylene glycol (hereinafter referred to as DEG), and heated and stirred at 80 ° C. for 120 minutes to obtain an isocyanate-terminated prepolymer. At this time, polysiloxane surfactant SH -192 (manufactured by Toray Dow Corning Silicone) 210 parts by weight, and adjust the temperature to 80 ° C. While vigorously stirring to take in air bubbles, 1520 parts by weight of 4,4'-methylenebis (o-aniline) (hereinafter referred to as MBOCA) melted at 120 ° C was added in advance. Stir for about 1 minute Then, the mixed liquid was poured into a disc-shaped open mold, and was subjected to secondary hardening at 110 ° C. for 6 hours by a heating furnace to obtain a foamed polyurethane block (pore diameter 40 μηι). The density of the acid ester block is 0.85g / cm 3. The density is measured in accordance with JIS K 7222 (measurement of the apparent density of foamed plastics and rubbers 1222390 玖, the description of the invention). When the contact angle with water was measured for polyurethane as follows, it was 85. < Production of polishing pad > 5 The foamed polyurethane of the fine bubbles of the obtained polishing pad constituting material was agglomerated. The material was heated to about 50 ° C, and cut with a slicer (VGW_125, manufactured by AMITEC) to a thickness of 127 legs to obtain a foamed polyurethane sheet. The sheets were cut into circular shapes with a diameter of 610 mm and were respectively Made on a sheet surface with a grid pattern (groove width 2.0 mm, groove depth 0.6 mm, groove pitch 10 · Swellers with 5 swellings and grooves with concentric circles (groove width 0.3 mm, groove ice 0.4 surface, groove pitch 1.5 mm). A double-sided tape (double tack tape # 5782 manufactured by Sekisui Chemical Industry Co., Ltd.) was affixed to each of the foamed polyurethane sheets processed in the groove, and the rubbing sample was completed. The evaluation results of the obtained polishing pads are shown in Table 10. 15 (Example 10-2) Except that the amount used in Example 10-1 was changed to the use of TDI 1566 parts by weight, HMDI 786 parts by weight, ptmG 100,000 parts by weight average molecular weight 1000, and the number average molecular weight by 60% An isocyanate-terminated prepolymer was prepared by using pEG 14.0 parts by weight and DEG 331 parts by weight, and 20 MBOCA was 1500 parts by weight. The rest was prepared in the same manner as in Example 110-1. Carbamate agglomerates (pore size 40 μm). The density of the obtained foamed polyamino acid vinegar cake was 0.78 g / cm 3. When the contact angle of the polyurethane composition was measured in the same manner as in Example 10-1, it was found to be 79 °. 114 1222390 (ii) Description of the invention A polishing pad was produced in the same manner as in Example 10-1 and evaluated for polishing characteristics. The results are shown in Table 10. (Example 10-3)

於容器中混合500重量份之聚醚系預聚物(優耐洛公 5 司製AdipreneL-325 ;異氰酸酯基濃度2.22meq/g)與19 重量份之SH192,並調整溫度為80°C。此時,一面激烈攪 拌以攝入氣泡,並一面添加預先以120°C熔融之MBOCA 145重量份。攪拌約1分鐘後,將混合液注入盤形之敞模 ,並藉加熱爐以ll〇°C進行6小時二次硬化而製得發泡聚 10 胺甲酸酯成塊物(孔徑35μιη)。該發泡聚胺甲酸酯成塊物 之密度為〇.86g/cm 3。 以同於實施例10—1之方式測定該聚胺曱酸酯組成之 接觸角時,測得為90° 。另,以氫核NMR分析AdipreneIn a container, 500 parts by weight of a polyether-based prepolymer (AdipreneL-325 manufactured by Uniro 5; isocyanate group concentration of 2.22 meq / g) and 19 parts by weight of SH192 were adjusted, and the temperature was adjusted to 80 ° C. At this time, 145 parts by weight of MBOCA melted in advance at 120 ° C was added while vigorously stirring to take in air bubbles. After stirring for about 1 minute, the mixed solution was poured into a disc-shaped open mold, and was subjected to secondary hardening at 110 ° C. for 6 hours by a heating furnace to obtain a foamed poly (urethane) block (pore size: 35 μm). The density of the foamed polyurethane block was 0.86 g / cm 3. When the contact angle of the polyurethane composition was measured in the same manner as in Example 10-1, it was 90 °. In addition, Adiprene was analyzed by proton NMR

L-325之組成時可知,每1重量份中多元醇成分之部分, 15 包含數量平均分子量1000之PTMG約0.539重量份,及 DEG約0.057重量份。 以同於實施例10—1之方式製作研磨墊並進行研磨特 性評價。其結果則顯示於表10。 (比較例10—1) 20 除將實施例10—1中之用量變更為使用TDI 1566重量 份、HMDI 786重量份、數量平均分子量1006之PTMG 302重量份、數量平均分子量1000之PEG 2700重量份、 DEG 318重量份而做成異氰酸酯末端預聚物,並令 MBOCA為1520重量份外,其餘貝ij以與實施例10 — 1同樣 115 1222390 玖、發明說明 之方式製得發泡聚胺曱酸酯成塊物(孔徑40μιη)。所得發 泡聚胺曱酸酯成塊物之密度為0.85g/cm 3。 以同於實施例10—1之方式測定該聚胺甲酸酯組成之 接觸角時,測得為69° 。 5 以同於實施例10—1之方式製作研磨墊並進行研磨特 性評價。其結果則顯示於表10。 (比較例10-2)The composition of L-325 shows that, for each part by weight of the polyol component, 15 contains about 0.539 parts by weight of PTMG with a number average molecular weight of 1,000, and about 0.057 parts by weight of DEG. A polishing pad was produced in the same manner as in Example 10-1 and evaluated for polishing characteristics. The results are shown in Table 10. (Comparative Example 10-1) 20 Except that the amount used in Example 10-1 was changed to use TDI 1566 parts by weight, HMDI 786 parts by weight, PTMG 302 parts by weight with a number average molecular weight of 1006, and PEG 2700 parts by weight with a number average molecular weight of 1,000. And 318 parts by weight of DEG to make an isocyanate-terminated prepolymer, and the MBOCA was made to 1520 parts by weight. The rest of the shellfish ij was prepared in the same manner as in Example 10-1. Ester agglomerates (pore size 40 μm). The density of the obtained foamed poly (urethane) agglomerates was 0.85 g / cm 3. When the contact angle of the polyurethane composition was measured in the same manner as in Example 10-1, it was 69 °. 5 A polishing pad was prepared in the same manner as in Example 10-1 and evaluated for polishing characteristics. The results are shown in Table 10. (Comparative Example 10-2)

除將實施例10—1中之用量變更為使用TDI 1566重量 份、HMDI 786重量份、數量平均分子量1〇〇6之PTMG 10 3622重量份而做成異氰酸酯末端預聚物,並令MBOCA為 2136重量份外,其餘則以與實施例1〇—1同樣之方式製得 發泡聚胺曱酸酯成塊物(孔徑40μηι)。所得發泡聚胺甲酸 酯成塊物之密度為〇.84g/cm 3。 以同於實施例10 — 1之方式測定該聚胺甲酸酯組成之 15 接觸角時,測得為97° 。Except that the amount used in Example 10-1 was changed to use TDI 1566 parts by weight, HMDI 786 parts by weight, and PTMG 10 3622 parts by weight with a number average molecular weight of 1.06 to make an isocyanate-terminated prepolymer, and MBOCA was 2136. Except for the parts by weight, the rest was obtained in the same manner as in Example 10-1 to obtain a foamed polyurethane block (pore size: 40 μm). The density of the obtained foamed polyurethane block was 0.84 g / cm3. When the 15 contact angle of the polyurethane composition was measured in the same manner as in Example 10-1, it was 97 °.

以同於實施例10—1之方式製作研磨墊並進行研磨特 性評價。其結果則顯示於表10。 〔表 10〕 接觸角(° ) 凹槽形狀 面内均勻性 平均研磨速度 (nm/分) 研磨速度穩定性 (%) 劃痕~" (個) 實施例10 -1 85 格子 8.0 110 7.3 20 同心圓 8.0 107 7.5 28 實施例10-2 79 格子 7.5 120 8.3 15 同心圓 7.5 123 8.1 12 實施例10-3 90 格子 8.0 110 7.3 38 同心圓 8.5 113 7.1 35 比較例10-1 69 格子 7.0 120 13.3 20 同心圓 7.5 110 14.5 12 比較例10-2 97 格子 11.0 85 11.8 122 同心圓 10.5 85 11.8 110 由表10清楚可知,藉由本發明將可製得一可對研磨對 116 1222390 玖、發明說明 象物均勻研磨,劃痕亦少,並可穩定維持符合要求之研磨 速度之研磨墊。此外並知,該等研磨特性因研磨墊表面形 · 狀之不同(凹槽加工不同),故與用以形成研磨層之高分子 材料對水之接觸角息息相關。 5 <〔 III〕研磨墊> 本發明之另一研磨墊中之獨立氣泡式緩衝層之構成材 料並無限定,凡對水之潤脹率於本發明所示範圍内者即可 。具體而言,可舉聚乙烯、聚丙烯等聚烯烴、聚胺甲酸酯 · 、聚苯乙烯、聚酯、聚氣乙烯、聚氣化亞乙烯、聚矽氧聚 10 合物等為例。 又,本發明中之獨立氣泡式緩衝層内各發泡體之平均 氣泡直徑及每單位面積之氣泡數等並無特別限定,可視研 磨對象物或研磨條件所需之緩衝層特性而加以適當設定。 欲得獨立氣泡式發泡體之方法並無限定,凡可製得對 15 水之潤脹率於本發明所示範圍内之發泡體者即可。一般而 言’公知之方法有下列數種,如:係令co2等低分子氣體 ® 於預定溫度及壓力下溶解於樹脂中後,藉由急遽之減壓與 升溫操作使溶解氣體呈過飽和狀態並使樹脂中產生氣泡之 物理發泡法;將低沸點之有機化合物混合於聚合性樹脂原 20 料中,並於發泡之同時使其硬化之方法;於樹脂原料中揉 合化學發泡劑(反應物質)後,以預定之溫度條件使其分 解反應,並產生C02或N2等氣體而使樹脂中產生氣泡之 化學發泡法;及,將熔融樹脂或預聚物機械攪拌使其含有 氣泡,並經冷卻而固化,或藉聚合反應使其固化而強制封 117 1222390 玖、發明說明 入氣泡之機械發泡法等,皆可用於本發明研磨墊之緩衝層 之製造。 用以構成緩衝層之非發泡樹脂材料並無特別限定,可 使用諸如光硬化性樹脂、熱固性樹脂、熱塑性樹脂等。 5 該非發泡樹脂材料宜使用具有磁滯小之橡膠彈性、及 橡膠狀彈性體之壓縮特性之樹脂,舉例言之如:丁二烯聚 合物、異戊二烯聚合物、苯乙烯-丁二烯共聚物、苯乙烯_ 異戊二烯-苯乙烯嵌段共聚物、苯乙烯-丁二烯_苯乙烯嵌段 共聚物、苯乙稀-乙烯-丁二稀_苯乙稀嵌段共聚物、丙烯腈_ 10 丁二烯共聚物、聚胺甲酸酯彈性體、環氧氣丙烷橡膠、聚 氯化乙烯、聚矽氧橡膠、聚酯系熱塑性彈性體、聚醯胺系 熱塑性彈性體、胺曱酸乙酯系熱塑性彈性體、氟系熱塑性 彈性體或印刷材料所用之聚有緩衝性之感光性樹脂等。 本發明之緩衝層構成材料之硬度宜依蕭而A硬度測定 15為10〜75之範圍内,於20〜65之範圍内更為理想。緩衝 層構成材料之蕭而A硬度未達1〇時,會產生晶圓周邊部 之磨削殘留(邊緣下垂)或平坦性之問題,若大於75則均 勻性產生問題。 本發明之緩衝層構成材料之壓縮率宜於〜3〇。/〇之 20範圍内,於3·5%〜15%之範圍内更為理想。緩衝層構成材 料之壓縮率未達1.5%時,均勻性會有問題,超過3〇%時, 晶圓周邊部之磨削殘留(邊緣下垂)或平坦性將產生問題 〇 本發明研磨塾之緩衝層構成材料之壓縮回復率宜為 118 1222390 玖、發明說明 70%以上,更理想者為80%以上。緩衝層構成材料之壓縮 回復率未達70%時,研磨率之穩定性將產生問題。 構成本發明研磨墊之研磨層之厚度並無特別限定,一 般於0.8醒〜2腿之範圍内,而緩衝層之厚度則宜於0.5腿 5 〜5腿之範圍内。 本發明中之緩衝層為提高厚度精確度,則宜進行拋光 加工。 本發明中之緩衝層與研磨層層疊時,可於緩衝層表面 塗附接著層後再層積,亦可使用雙面膠帶接著而層積。又 10 ,若構成緩衝層之材料本身為受到加熱或光之照射可顯現 接著性者,亦可將緩衝層直接層積於研磨層上,藉由加熱 或光照射進行接著,而不需另外使用接著劑。 將本發明之研磨墊以緩衝層接著於研磨平台上時,可 於緩衝層表面塗附接著層後再行接著,亦可使用雙面膠帶 15 進行接著。又,同上述與研磨層進行層積時之情形,若構 成緩衝層之材料本身為受到加熱或光之照射可顯現接著性 者,亦可將緩衝層直接與研磨平台接著,而不需另外使用 接著劑。 利用雙面膠帶接著緩衝層時,為提高接著性,宜對緩 20 衝層之表面進行電暈放電處理等表面處理。 本發明之研磨墊中,構成研磨層之材料並無限定,公 知之研磨層構成材料皆可使用,具體而言,可舉例如聚胺 曱酸酯、聚酯樹脂、聚醚樹脂、丙烯酸樹脂、ABS樹脂、 聚碳酸酯樹脂、其等之摻合混合物、感光性樹脂等。該等 119 1222390 玖、發明說明 樹脂可為發泡體,亦可為非發泡樹脂。研磨層之構成樹脂 宜使用硬度高於緩衝層而壓縮率較低者。 上述研磨層構成樹脂中,以研磨特性優異之點而言又 以聚胺甲酸酯樹脂之使用較為理想,若使用前述獨立氣泡 5式之聚胺甲酸酯樹脂發泡體則尤為理想。獨立氣泡式之聚 胺甲酸酯樹脂發泡體及研磨墊之製造方法乃如前述記載之 方法。 實施例 以下’藉由實施例更進一步詳細說明本發明,但本發 10 明之實施範圍並非以該等實施例為限。 〔實施例11〕 <評價方法> (對水之潤脹率) 對1·5 CII1X5.0 cm之緩衝層構成材料之試樣以5(rc、 15 24hr進行乾燥,並於置有乾燥劑之容器内放冷後,以精密 天秤測定試樣之重量。其次將該試樣浸潰於蒸顧水中,於 2〇°C下浸潰並放置24小時後,取出試樣並拭除表面之水分 ’再以精密天秤測定試樣之重量。利用該等重量之值,以 下列算式算出潤脹率。 20 潤脹率(wt%)=[(浸潰後之重量一浸潰前之重量)/浸潰 前之重量]xlOO (硬度) 依據JIS K 6253,以蕭而A硬度計對厚度6 mm以上之 試樣進行測定。 120 1222390 玖、發明說明 (壓縮率、壓縮回復率) 對加工後之緩衝層以直徑3 IM之圓筒狀壓頭,並利用 SII公司製TMA於25°C下測定T1〜T3,再藉下列算式求 出。 5 壓縮率(%)= [(ΤΙ —Τ2)/Τ1]χ100 壓縮回復率(%)= [(Τ3 — Τ2)/(Τ1 — Τ2)]χ100 ΤΙ :由無負載狀態至負載30kPa ( 300g/cm 2)之應力並保 持60秒時研磨層之厚度 T2 :由T1狀態至負載180kPa之應力並保持60秒時研磨 10 層之厚度 T3 :由T2狀態解除負載並放置60秒後,再負載30kPa之 應力並保持60秒時研磨層之厚度 (研磨特性之評價) 使用SPP600S (岡本工作機械公司製)作為研磨裝置 15 ,對所製之研磨墊進行研磨特性之評價。研磨率係將8吋 石夕晶圓上形成有Ιμιη熱氧化膜者研磨至約0.5μιη,再由此 時開始算出研磨率。氧化膜之膜厚測定上,則使用干涉式 膜厚測定裝置(大塚電子公司製)。均句性係就上述研磨成 之晶圓研磨面上14處以觸針計測定,並藉以下算式,即: 20 均勻性(%)= lOOx ( Rmax—Rmin) / ( Rmax+Rmin) 而求出。研磨條件為,於研磨中以150ml/min之流量添加 二氧化矽研漿SS12 (卡博特公司製)作為研磨液。研磨條 件並有,研磨負載為350g/cm 2,研磨轉盤旋轉數為35rpm ,晶圓旋轉數為30rpm。均勻性可謂數值越大則為越優良 121 玖、發明說明 之研磨墊。 研磨率穩定性之評價,係以與上述同樣之研磨條件, 使用數片8吋矽晶圓上形成有1μιη熱氧化膜者,研磨5分 鈿後,以新的矽晶圓研磨約〇·5μηι,再由此時開始算出研 磨率而進行評價。研磨率可謂數值越大則為性能越優異之 研磨塾。 [研磨層之製作] 於容器中放入聚醚系胺甲酸乙酯預聚物AdipreneL_325 (優耐洛公司製)3000重量份,與聚矽氧系界面活性劑 SH192 (二甲基矽氧·聚氧化烯烴共聚物,東麗道康寧矽 膠(版伤有限)公司製)120重量份,並以授拌機以約 9〇〇rpm攪拌作成發泡溶液,其後更換攪拌機並一面攪拌業 經加熱熔融之硬化劑(4,4,-亞曱基-雙〔2-氣苯胺〕)770重 量份一面將之投入發泡溶液中。攪拌約丨分鐘後,將混合 液庄入盤形之敞模’藉加熱爐以11 〇 進行6小時二次硬 化而製成發泡聚胺曱酸酯成塊物。 其次將該發泡聚胺甲酸酯成塊物加熱至約50°C並以切 片機VGW-125 (AMITEC公司製)切割成厚度i.27 mm , 並進行表面之拋光處理而製得研磨層構成片。 [研磨墊之製作] (實施例11一 1 ) 利用上述製成之研磨層(表面形狀:多孔狀),將雙面 膠帶(積水化學工業公司製double tack tape )黏貼於與研 磨面相反之面上,並貼上一表面業經拋光及電暈放電處理 1222390 玖、發明說明 之聚乙烯泡膠(東麗公司製,多麗波芙(音譯:卜一卜义7)) (厚1.27 mm)作為緩衝層,再於與緩衝層貼合面相反之面 上黏貼雙面膠帶double tack tape而製成研磨塾。 (實施例11 一 2) 5 緩衝層係摻合苯乙烯-丁二烯共聚物(JSR製, SBR1507) 84重量份作為聚合物,月桂基甲基丙烯酸酯1〇 重量份作為單體,苯甲基二甲基縮酮1重量份作為光啟發 劑,液狀異戊二烯5重量份作為塑化劑,經2軸擠壓機溶 融混合後,以T形模壓出。薄片與厚度100μηι之PET膜 10 送入夾入輥加壓並使緩衝層厚度形成1.27腿,則形成未硬 化之緩衝層構成片。 將該未硬化緩衝層構成片之PET膜剝除,並於該層之 一面放上同樣之研磨層,再由反面以紫外線進行光硬化而 使之黏合。於與緩衝層黏合面相反之面上黏貼與實施例U 15 —1相同之雙面膠帶,則製成研磨墊。 (實施例11 一 3 ) 除使用天然橡膠之發泡體(吳羽超軟(supersoft))作 為緩衝層外’其餘則以與實施例11 一 1同樣之方式製作研 磨塾。 20 (實施例11 一 4) 除使用發泡倍率15倍之聚胺曱酸酯泡膠作為緩衝層外 ’其餘則以與實施例11 一1同樣之方式製作研磨墊。 (比較例11一 1) 除使用使用一令用有3.5丹尼(denier)聚酯纖維且基重 123 1222390 玖、發明說明 200g/m2之不織布浸潰水分散聚胺甲酸酯乳液30wt%並經 乾燥者作為緩衝層外,其餘則以與實施例11—1同樣之方 式製作研磨墊。 〔表 11〕 實施例11-1 實施例11-2 實施例11-3 實施例11-4 比較例11-1 緩衝層 特性 潤脹率(%) 14.3 0.2 24.8 9.6 41.8 硬度(蕭而) 37 17 28 27 56 壓縮率(%) 6.0 20.4 19.5 13.9 15.0 壓縮回復率(%) 94 93 90 94 73 研磨墊 評價 結果 研磨率(A /nim) 2100 2550 2200 2400 1900 5分鐘後之研磨率 (A/nim) 2150 2510 2300 2350 2500 均勻性(%) 7.3 6.7 6.0 7.8 7.1A polishing pad was produced in the same manner as in Example 10-1 and evaluated for polishing characteristics. The results are shown in Table 10. [Table 10] Contact angle (°) In-plane uniformity of groove shape Average polishing rate (nm / min) Polishing speed stability (%) Scratches ~ (quote) Example 10 -1 85 Lattice 8.0 110 7.3 20 Concentric circles 8.0 107 7.5 28 Example 10-2 79 Grid 7.5 120 8.3 15 Concentric circles 7.5 123 8.1 12 Example 10-3 90 Grid 8.0 110 7.3 38 Concentric circles 8.5 113 7.1 35 Comparative Example 10-1 69 Grid 7.0 120 13.3 20 Concentric circles 7.5 110 14.5 12 Comparative example 10-2 97 Grid 11.0 85 11.8 122 Concentric circles 10.5 85 11.8 110 As can be clearly seen from Table 10, a pair of grinding pairs 116 1222390 can be produced by the present invention. A polishing pad with uniform polishing and few scratches, and which can stably maintain the required polishing speed. In addition, it is known that these polishing characteristics are closely related to the contact angle of the polymer material used to form the polishing layer to water due to the different shapes and shapes of the polishing pad surface (the groove processing is different). 5 < [III] Abrasive pad > The constituent material of the independent bubble type buffer layer in the other abrasive pad of the present invention is not limited, and the swelling ratio of water within the range shown in the present invention is sufficient. Specific examples include polyolefins such as polyethylene and polypropylene, polyurethanes, polystyrene, polyester, polyethylene gas, polygasified vinylene, and polysiloxanes. In addition, the average bubble diameter and the number of bubbles per unit area of each foam in the independent bubble buffer layer in the present invention are not particularly limited, and may be appropriately set depending on the characteristics of the buffer layer required for the object to be ground or the grinding conditions. . The method for obtaining the independent bubble foam is not limited, and anyone who can obtain a foam having a swelling ratio of 15 water within the range shown in the present invention can be used. Generally speaking, there are several known methods. For example, after the low molecular gas such as co2 is dissolved in the resin at a predetermined temperature and pressure, the dissolved gas is supersaturated by rapid decompression and heating operations. Physical foaming method for generating bubbles in the resin; a method of mixing a low-boiling organic compound in a polymerizable resin raw material and curing while foaming; kneading a chemical foaming agent in a resin raw material ( Reaction material), a chemical foaming method that decomposes and reacts under a predetermined temperature condition to generate gas such as C02 or N2 to generate bubbles in the resin; and mechanically stirs the molten resin or prepolymer to contain bubbles, It can be solidified by cooling, or forced to seal 117 1222390 借 by polymerization reaction, mechanical foaming method of air bubble introduction, etc., can be used for manufacturing the buffer layer of the polishing pad of the present invention. The non-foaming resin material for constituting the buffer layer is not particularly limited, and examples thereof include a photocurable resin, a thermosetting resin, and a thermoplastic resin. 5 The non-foaming resin material should use resins with low elastic hysteresis and compression characteristics of rubber-like elastomers, such as: butadiene polymer, isoprene polymer, styrene-butadiene Copolymer, styrene_isoprene-styrene block copolymer, styrene-butadiene_styrene block copolymer, styrene-ethylene-butadiene_styrene block copolymer , Acrylonitrile_ 10 butadiene copolymer, polyurethane elastomer, epoxy propane rubber, polyvinyl chloride, silicone rubber, polyester-based thermoplastic elastomer, polyamide-based thermoplastic elastomer, amine Ethyl acetate thermoplastic elastomer, fluorine-based thermoplastic elastomer, or a photosensitive resin with a cushioning property used in printing materials. The hardness of the buffer layer constituting material of the present invention should preferably be in the range of 10 to 75, and more preferably in the range of 20 to 65. If the material of the buffer layer is low and the A hardness is less than 10, there will be problems of grinding residue (edge sag) or flatness at the periphery of the wafer. If it is greater than 75, uniformity will be a problem. The compression ratio of the buffer layer constituting material of the present invention is preferably ~ 30. Within the range of 20%, it is more preferable to be in the range of 3.5% to 15%. When the compression ratio of the buffer layer constituent material is less than 1.5%, uniformity may be a problem. When it exceeds 30%, grinding residue (edge sag) or flatness of the wafer peripheral portion may cause problems. The compression recovery rate of the layer constituent material should be 118 1222390 玖, the description of the invention should be more than 70%, and more preferably 80%. When the compression recovery rate of the buffer layer constituent material is less than 70%, the stability of the polishing rate will cause problems. The thickness of the polishing layer constituting the polishing pad of the present invention is not particularly limited, and is generally in the range of 0.8 to 2 legs, and the thickness of the buffer layer is preferably in the range of 0.5 to 5 legs. In order to improve the thickness accuracy of the buffer layer in the present invention, it is suitable to perform a polishing process. When the buffer layer and the polishing layer in the present invention are laminated, the surface of the buffer layer may be coated with an adhesive layer and then laminated, or may be laminated with a double-sided tape. Also, if the material constituting the buffer layer is one that can exhibit adhesiveness when heated or irradiated with light, the buffer layer can also be directly laminated on the polishing layer and adhered by heating or light irradiation without additional use. Then agent. When the polishing pad of the present invention is adhered to the polishing table with a buffer layer, the adhesive layer may be coated on the surface of the buffer layer and then adhered, or the double-sided tape 15 may be used for adhesion. In addition, as in the case of laminating with the polishing layer described above, if the material constituting the buffer layer is one that can exhibit adhesiveness when heated or irradiated with light, the buffer layer can also be directly bonded to the polishing platform without additional use. Then agent. When double-sided tape is used to attach the buffer layer, in order to improve the adhesion, it is suitable to perform a surface treatment such as corona discharge treatment on the surface of the buffer layer. In the polishing pad of the present invention, the material constituting the polishing layer is not limited, and any known material for constituting the polishing layer can be used. Specifically, for example, polyurethane, polyester resin, polyether resin, acrylic resin, ABS resin, polycarbonate resin, blended mixtures thereof, photosensitive resin, and the like. These 119 1222390 发明, description of the invention The resin may be a foamed body or a non-foamed resin. The resin constituting the polishing layer is preferably one having a hardness higher than that of the buffer layer and a low compression ratio. Among the above-mentioned polishing layer constituent resins, the use of a polyurethane resin is preferable in terms of excellent polishing characteristics, and it is particularly preferable to use a polyurethane resin foam of the above-mentioned closed cell type 5. The method for producing a closed-cell polyurethane resin foam and a polishing pad is as described above. EXAMPLES The present invention will be described in more detail below through examples, but the scope of implementation of the present invention is not limited to these examples. [Example 11] < Evaluation method > (Swelling rate to water) A sample of a buffer layer constituting material of 1.5 CII1 × 5.0 cm was dried at 5 (rc, 15 24 hr, and placed in a dry state). After the container was left to cool, the weight of the sample was measured with a precision balance. Next, the sample was immersed in distilled water, immersed at 20 ° C and left for 24 hours, and then the sample was removed and the surface was wiped off. The moisture content of the sample is measured by a precision balance. Using the values of these weights, the swelling rate is calculated by the following formula. 20 Swelling rate (wt%) = [(weight after impregnation-weight before impregnation) ) / Weight before immersion] x100 (Hardness) Measured with a Shore A hardness tester with a thickness of 6 mm or more in accordance with JIS K 6253. 120 1222390 发明 Description of the invention (compression rate, compression recovery rate) Processing The latter buffer layer uses a cylindrical indenter with a diameter of 3 IM, and uses TMA manufactured by SII to measure T1 to T3 at 25 ° C, and then calculates it by the following formula. 5 Compression ratio (%) = [(ΤΙ —Τ2 ) / Τ1] χ100 compression response rate (%) = [(Τ3 — Τ2) / (Τ1 — Τ2)] χ100 ΤΙ: from no-load state to load 30kPa (300g / cm 2) The thickness of the polishing layer T2 when the stress is maintained for 60 seconds: From the T1 state to the load of 180kPa and the thickness of 10 layers is polished when the stress is maintained for 60 seconds T3: After the load is released from the T2 state and left for 60 seconds, the load is then 30kPa Thickness of polishing layer when stress was maintained for 60 seconds (evaluation of polishing characteristics) Using SPP600S (manufactured by Okamoto Machine Tool Co., Ltd.) as the polishing device 15, the polishing characteristics of the prepared polishing pads were evaluated. Those who have a 1 μm thermal oxide film formed on the wafer are ground to about 0.5 μm, and the polishing rate is calculated from this time. For the film thickness measurement of the oxide film, an interference film thickness measuring device (made by Otsuka Electronics Co., Ltd.) is used. The property is measured by stylus measurement at 14 points on the polished surface of the wafer polished above, and is calculated by the following formula: 20 Uniformity (%) = 100x (Rmax-Rmin) / (Rmax + Rmin). The conditions are as follows: silicon dioxide slurry SS12 (produced by Cabot Corporation) is added as a polishing liquid at a flow rate of 150 ml / min during grinding. The grinding conditions are the same, the grinding load is 350 g / cm 2, and the number of rotations of the grinding turntable is 35 rpm. Wafer rotation 30 rpm. It can be said that the larger the value is, the better the polishing pad is 121 玖, which is described in the invention. The stability of the polishing rate is evaluated under the same polishing conditions as described above, using several 8-inch silicon wafers to form 1 μm heat. The oxide film was polished for 5 minutes, and then polished with a new silicon wafer for about 0.5 μm, and then the polishing rate was calculated and evaluated. It can be said that the larger the polishing rate, the better the polishing performance. [Preparation of polishing layer] Put 3,000 parts by weight of polyether urethane prepolymer AdipreneL_325 (manufactured by Unilo) into a container, and polysiloxane surfactant SH192 (dimethylsilicone · poly 120 parts by weight of an olefin oxide copolymer, manufactured by Toray Dow Corning Silicone Co., Ltd., and stirred with a blender at about 900 rpm to make a foaming solution. After that, the blender was replaced and the mixture was heated and melted while being hardened. 770 parts by weight of the agent (4,4, -amidino-bis [2-gasaniline]) was put into a foaming solution. After stirring for about 丨 minutes, the mixed liquid was placed in a disc-shaped open mold 'and subjected to secondary hardening at 110 for 6 hours by a heating furnace to form a foamed polyurethane block. Next, the foamed polyurethane block was heated to about 50 ° C, cut with a slicer VGW-125 (manufactured by AMITEC) to a thickness of i.27 mm, and the surface was polished to obtain a polishing layer. Make up tablets. [Production of polishing pad] (Example 11-1) Using the polishing layer (surface shape: porous) prepared as described above, a double-sided tape (double tack tape made by Sekisui Chemical Industry Co., Ltd.) was stuck on the opposite side to the polishing surface. And paste a surface that has been polished and corona treated 1222390 玖, a polyethylene styrofoam (manufactured by Toray Co., Doribov (Transliteration: Bu Yi Bu Yi 7)) (1.27 mm thick) as an invention description The buffer layer is laminated with a double tack tape on the side opposite to the buffer layer's abutting surface to make a grinding pad. (Examples 11 to 2) 5 parts of a buffer layer blended with a styrene-butadiene copolymer (manufactured by JSR, SBR1507) was 84 parts by weight as a polymer, and 10 parts by weight of lauryl methacrylate was used as a monomer. 1 part by weight of dimethyl ketal was used as a photoinitiator, and 5 parts by weight of liquid isoprene was used as a plasticizer. After being melted and mixed by a 2-axis extruder, it was extruded in a T shape. The sheet and the PET film having a thickness of 100 μm are fed into a pinch roller to pressurize and the thickness of the buffer layer is formed to 1.27 legs, and an unhardened buffer layer constituting sheet is formed. The PET film of the unhardened buffer layer constituting sheet is peeled off, and the same abrasive layer is placed on one side of the layer, and then the light is hardened by ultraviolet light from the reverse side to make it adhere. The same double-sided tape as in Example U 15-1 was stuck on the side opposite to the bonding surface of the buffer layer to make a polishing pad. (Examples 11 to 3) Except that a natural rubber foam (Wu Yu supersoft) was used as a buffer layer, a grinding pad was produced in the same manner as in Examples 11 to 1. 20 (Examples 11 to 4) A polishing pad was produced in the same manner as in Examples 11 to 1 except that a polyurethane foam having a foaming ratio of 15 times was used as the buffer layer. (Comparative Example 11-1) Except the use of a ream of 3.5 denier polyester fiber with a basis weight of 123 1222390 玖, a non-woven fabric impregnated with water of 200 g / m2 impregnated with a 30% by weight water-dispersed polyurethane emulsion and The dried layer was used as the buffer layer, and the rest were made in the same manner as in Example 11-1. [Table 11] Example 11-1 Example 11-2 Example 11-3 Example 11-4 Comparative Example 11-1 Buffer layer characteristic swelling ratio (%) 14.3 0.2 24.8 9.6 41.8 Hardness (Xiao Er) 37 17 28 27 56 Compression rate (%) 6.0 20.4 19.5 13.9 15.0 Compression recovery rate (%) 94 93 90 94 73 Evaluation results of polishing pads Polishing rate (A / nim) 2100 2550 2200 2400 1900 Polishing rate after 5 minutes (A / nim ) 2150 2510 2300 2350 2500 Uniformity (%) 7.3 6.7 6.0 7.8 7.1

5 由表11之結果可知,具有對水之潤脹率為40%以下之 緩衝層之本發明研磨墊,其研磨率、5分鐘後之研磨率、 均勻性等皆稱優良,研磨率亦穩定,但對水之潤脹率超過 40%之比較例研磨墊,則未能滿足研磨率之要求,且研磨 率之穩定性亦差。 10 本發明之另一研磨因使用對水之潤脹率為40%以下之5 From the results in Table 11, it can be seen that the polishing pad of the present invention having a buffer layer with a swelling ratio of 40% or less of water is excellent in polishing rate, polishing rate after 5 minutes, and uniformity, and the polishing rate is also stable. However, the comparative example polishing pad whose water swelling ratio exceeds 40% fails to meet the requirements of the polishing rate, and the stability of the polishing rate is also poor. 10 Another grinding method of the present invention uses water with a swelling ratio of 40% or less.

緩衝層,故該研磨墊經過一段時間後之研磨率少有變化, 且生產性高。 產業上之可利用性 本發明之研磨墊可作為可對透鏡、反射鏡等光學材料 15 或矽晶圓、硬碟用玻璃基板、鋁基板及一般金屬研磨加工 等要求高度表面平坦性之材料以穩定且高之研磨效率進行 平坦化加工之研磨墊使用。本發明之研磨墊,特別適用於 對矽晶圓及其上形成有氧化物層、金屬層等之裝置(多層 基板)於層積形成該等氧化物層或金屬層前再進行平坦化 20 之程序。又,本發明之研磨墊可控制劃痕(傷痕)、解除夾 124 1222390 玖、發明說明 持錯誤之發生,且具有壽命長之優點。如此一來,藉由本 發明則可製得一種研磨率高且平坦性、均句性倶佳之研磨 墊。 【圖式簡單說明】 5 第1圖係表示半導體研磨裝置之概略圖。 第2圖係表示研磨墊構造之概略圖。 第3 ( a )、( b )圖係表示動摩擦係數測定方法之概略As the buffer layer, the polishing rate of the polishing pad changes little after a period of time, and the productivity is high. Industrial Applicability The polishing pad of the present invention can be used as a material that requires high surface flatness, such as polishing of optical materials such as lenses and reflectors15, silicon wafers, glass substrates for hard disks, aluminum substrates, and general metal polishing. A polishing pad that is stable and has a high polishing efficiency for planarization. The polishing pad of the present invention is particularly suitable for flattening silicon wafers and devices (multilayer substrates) on which oxide layers and metal layers are formed, before laminating and forming such oxide layers or metal layers. program. In addition, the polishing pad of the present invention can control scratches (scratches), release clips 124 1222390 玖, description of the invention, and has the advantage of long life. In this way, according to the present invention, a polishing pad having a high polishing rate and excellent flatness and uniformity can be obtained. [Brief Description of the Drawings] 5 FIG. 1 is a schematic diagram showing a semiconductor polishing apparatus. Fig. 2 is a schematic diagram showing the structure of a polishing pad. Figures 3 (a) and (b) show the outline of the method for measuring the dynamic friction coefficient.

圖 【圖式之^主要冗·件代表符號表】 13···覆層 14…用以構成研磨層之薄片 1…研磨墊 2…研磨轉盤 3·.·被研磨材(晶圓) 4···承載台(研磨頭) 5...研磨劑供給機構 6、7···轉軸 8···研磨墊 15".玻璃板 16.. .座台 17…箭頭 18.. .摩擦測定裝置 19…測定試樣Figure [Drawings of ^ Mainly redundant and representative symbols] 13 ··· Covering layer 14 ... Sheet 1 for polishing layer 1 ... Polishing pad 2 ... Grinding disc 3 ... Material to be polished (wafer) ·· Loading table (polishing head) 5 ... Grinding agent supply mechanism 6,7 ·· Rotary shaft 8 ·· Polishing pad 15 ". Glass plate 16.. 19… test sample

9…研磨層 10…緩衝層 11…雙面膠帶 12·.·雙面膠帶黏層 20…雙面膠帶 21…緩衝層 22.··樹脂印刷版固定用雙面膠帶 1259 ... abrasive layer 10 ... buffer layer 11 ... double-sided tape 12 ... double-sided tape adhesive layer 20 ... double-sided tape 21 ... buffer layer 22 .... double-sided tape for resin printing plate fixing 125

Claims (1)

1222390 、 g棉¥財日 拾、申請專利範圍 第91123212號專利申請案申請專利範圍修正本93年5月24日 1. 一種研磨墊,係研磨層為獨立氣泡式樹脂發泡體之半導 體研磨墊,而前述研磨層之獨立氣泡之氣泡數為2〇〇個/ mm 2以上000個/臟2以下。 5 2·—種研磨墊,係研磨層為獨立氣泡式樹脂發泡體之半導 體研磨墊,而前述研磨層之獨立氣泡之平均氣泡直徑為 30μηι以上60μιη以下。 3· —種研磨墊,係研磨層為獨立氣泡式樹脂發泡體之半導 體研磨墊,而前述研磨層之獨立氣泡之氣泡數為2〇〇個/ 10 mm 2以上600個/腿2以下,且,平均氣泡直徑為3〇μιη 以上60μιη以下。 4· 一種研磨墊,係具有由樹脂發泡體構成之研磨層,且前 述研磨層之熱尺寸變化率為3%以下者。 5· —種研磨墊,係具有由樹脂發泡體構成之研磨層,且前 15 述研磨層表面之動摩擦係數於0.1〜1.0之範圍内者。 6·種研磨塾’係具有樹脂層之研磨層者,而前述研磨層 於ΡΗ12.5之氫氧化鉀水溶液(4(TC )中經24小時浸潰 測試前後之磨耗輪磨耗測試之磨耗量差於1〇mg以不。 7·如申請專利範圍第i至6項中任一項之研磨墊,其中該 20 樹脂發泡體或該樹脂層於40°C下之貯藏彈性模數為 270MPa 以上。 8·如申請專利範圍第1至6項中任一項之研磨墊,其中該 樹脂發泡體或該樹脂層為聚胺〒酸酯樹脂發泡體。 9·如申請專利範圍第8項之研磨墊,其中該聚胺甲酸酯樹 126 拾、申請專利範^ ^ ^ ^ ^ 卜 脂發泡體之密度係於〇.67g/on 3〜〇.9〇g/cm 3之範圍内。 10.如申請專利範圍第8項之研磨墊,其中該聚胺甲酸酯樹 脂發泡體係含有〇.〇5wt%至5wt%之聚岭氧系界面活性 劑。 11·如申請專利範圍第10項之研磨墊,其中該聚矽氧系界 面活性劑係聚烷基矽氧與聚醚之共聚物。 12·如申印專利範圍第1至6項中任一項之研磨塾,其中該 研磨層之硬度經D型橡膠硬度計測出為45以上且小於 65 〇 U·如申請專利範圍第!至6項中任一項之研磨墊,其中該 研磨層之壓縮率為0.5%以上5%以下。 14·如申請專利範圍第1至6項中任一項之研磨墊,其中該 研磨層上係層積有較該研磨層柔軟之緩衝層而形成至少 2層之構造。 15·如申印專利範圍第14項之研磨墊,其中該緩衝層係選 自α潰胺甲酸酯之聚酯不織布、聚胺甲酸酯發泡體或聚 乙烯發泡體。 16·—種半導體晶圓之研磨方法,係一面令申請專利範圍第 1至6項中任一項所記載之研磨墊旋轉並一面使其接觸 半導體晶圓,且於研磨層與半導體晶圓間供給研磨劑並 進行研磨。 P·如申請專利範圍第16項之半導體晶圓之研磨方法,其 中該研磨層係含有0.05wt%至5wt〇/〇聚矽氧系界面活性 劑之聚胺甲酸酯樹脂發泡體。 1222390 拾、申請專利範圍 一種申請專利範圍第10項之研磨墊之製造方法,係包 含有-製造聚胺甲酸醋樹腊發泡體之程序,即:於含有 , 含異氰酸醋基化合物之第1成分或含有含活性氫基化合· 物之第2成分中至少一方,相對於第1成分與第2成分 5之合计量添加0.05糾%〜5糾%不含經基之聚石夕氧系界面 活性劑,再將添加有前述界面活性劑之成分與非反應性 ㈣㈣_製錢前述非反隸氣體錢細氣泡分散 之氣泡分散液後,於前述氣泡分散液中混合剩餘成分並鲁 使其硬化。 10 19.-種發泡聚胺甲酸酯研磨墊之製造方法,係包含有一於 異氰酸S旨末端預聚物中添加聚錢系界面活性劑並於非 反應性氣體存在下攪拌形成氣泡分散液之攪拌程序、一 於前述氣泡分散液中添加鏈延長劑而混合成發泡反應液 之混合程序、及一令前述發泡反應液反應硬化之硬化程 5 序,且,刖述異氰酸酯末端預聚物之異氰酸酯單體含有 率為20重量%以下。 φ 20·如申請專利範圍第丨9項之發泡聚胺甲酸酯研磨墊之製 造方法’其中該異氰酸酯末端預聚物係使用脂肪族二異 氰酸醋、脂環族二異氰酸酯中至少丨種(第1異氰酸酯 ° 成分)與芳香族二異氰酸酯(第2異氰酸酯成分)作為 異氰酸酯成分者,且前述異氰酸酯單體中之比為前述第 1異氰酸酯成分/第2異氰酸酯成分=〇.5〜3.2 (重量比) 〇 21·如申請專利範圍第2〇項之發泡聚胺甲酸酯研磨墊之製 128 1222390 拾、申請專利範圍 造方法,其中該第1異氧酸酯成分係4,4,-二環己基曱烷 二異氰酸酯,而前述第2異氰酸酯成分係二異氰酸甲苯 〇 22·如申請專利範圍第19至21項中任一項之發泡聚胺曱酸 5 酯研磨墊之製造方法,其中該攪拌程序中聚矽氧系界面 活性劑之添加量係於〇.〇5wt%〜5wt%之範圍内。 23·—種研磨墊,係以有機聚異氰酸酯、多元醇及硬化劑所 組成之聚胺曱酸酯為主要構成原料而形成者,前述硬化 劑之主成分為4,4、亞曱基雙(鄰氯苯胺),且前述多元 10 醇之數量平均分子量於500〜1600之範圍内,且,含有 分子量分佈(重量平均分子量/數量平均分子量)未達 1.9之聚四亞甲基二醇。 24.種研磨墊,係含有以高分子材料為基質材料之研磨層 者’而該高分子材料於2代之pHll氫氧化納水溶液中 15 浸潰24小時時其潤脹度於2%〜15%之範圍内。 &如申請專利範圍第24項之研磨塾,其中該高分子材料 係聚胺甲酸醋’且含有水溶性高分子多元醇以作為聚胺 甲酸醋構成成分之多元醇化合物。 〇 26· #研磨塾,係具有以高分子材料為基質材料之研磨層 且則述问分子材料對水之接觸角於70。〜95。之範圍 内者。 ?·如申6月專利把圍第26項之研磨塾,其中該高分子材料 係聚胺甲酸西旨,且該聚胺甲酸醋係以聚_系多元醇為主 要多几醇成分,而前述㈣系多元醇—部分為㈣水溶 129 1222390 拾、申請專利範圍 性乙二醇。 28·如申請專利範圍第25或27項之研磨墊,其中該聚胺甲 酸酯係含有微細氣泡之發泡聚胺甲酸酯。 29·如申請專利範圍第28項之研磨墊,其+該發泡聚胺甲 5 酸酯之密度係於〇.67g/cni 3〜0.90g/cm 3之範圍内。 30·如申請專利範圍第28項之研磨墊,其中該發泡聚胺甲 酸酯係含有〇·1 wt%〜5wt%之聚>6夕氧系界面活性劑。 31·如申請專利範圍第24或26項之研磨墊,其中該研磨層 於40°C下之貯藏彈性模數為270Mpa以上。 32·—種申請專利範圍第3〇項之研磨塾之製造'方法,係包 含一製造微發泡聚胺甲酸酯之程序,即:於含有含異氰 酸δ曰基化合物之第1成分或含有含活性氫基化合物之第 2成分中至少一方,相對於第1成分與第2成分之合計 量添加0· 1 wt%〜5wt%不含經基之聚石夕氧系界面活性劑 15 , i 、 义 ’再將添加有前述界面活性劑之成分與非反應性氣體攪 摔而調製成使前述非反應性氣體呈微細氣泡分散之氣泡 分散液後,於前述氣泡分散液中混合剩餘成分並使其硬 化。 33· —種研磨墊之製造方法,該研磨墊係具有由含有微細氣 ί〇 >包之發泡聚胺甲酸酯構成之研磨層者; 刖述發泡聚胺甲酸酯之接觸角係於7〇。〜95 ^之範圍 内’而該研磨墊之製造方法包含有以下程序,即: (1)攪拌程序,係於異氰酸酯末端預聚物添加聚矽 氧系界面活性劑,並於非反應性氣體存在下攪拌形成氣 130 拾、申請專利範圍 泡分散液; (2 )混合程序,係於前述氣泡分散液中添加鏈延長 劑而混合成發泡反應液; (3)硬化程序,係令前述發泡反應液反應硬化。 5 34 士申凊專利範圍第33項之研磨墊之製造方法,其並包 3有一於前述研磨層上再層積軟性多孔薄片之積層程序 〇 35_ ' 種研磨塾’係至少具有研磨層與緩衝層,且該緩衝層 對水之潤脹率為40%以下者。 36·如申請專利範圍第%項之研磨墊,其中該緩衝層係獨 立氣泡式之樹脂發泡體。 37.如申請專利範圍第35項之研磨墊,其中該緩衝層係非 發泡樹脂。 3 8 ·如申凊專利範圍第3 5至3 7項中任一項之研磨螯,其係 15 用以研磨半導體晶圓或精密機器用玻璃基板者。 1311222390, g cotton ¥ fiscal day pick up, patent application scope No. 91123212 Patent application patent scope amendment May 24, 1993 1. A polishing pad, a semiconductor polishing pad whose polishing layer is an independent bubble resin foam The number of bubbles of the independent bubbles in the aforementioned polishing layer is 200 pieces / mm 2 or more and 2,000 pieces / dirty 2 or less. 5 2 · —A polishing pad is a semiconductor polishing pad in which the polishing layer is a closed cell resin foam, and the average cell diameter of the closed cells in the foregoing polishing layer is 30 μm to 60 μm. 3 · —A kind of polishing pad, which is a semiconductor polishing pad whose polishing layer is a closed-cell resin foam, and the number of closed-cell bubbles in the above-mentioned polishing layer is 200/10 mm 2 or more and 600 / leg 2 or less. The average cell diameter is 30 μm to 60 μm. 4. A polishing pad having a polishing layer made of a resin foam and having a thermal dimensional change rate of the polishing layer of 3% or less. 5 · —A polishing pad having a polishing layer composed of a resin foam, and the kinetic friction coefficient of the surface of the above-mentioned polishing layer is within a range of 0.1 to 1.0. 6. Kinds of abrasives are those with a resin layer, and the abrasion difference between the abrasion test before and after the abrasion test before and after the 24-hour immersion test in a 12.5 potassium hydroxide aqueous solution (4 (TC)). 10 mg or less. 7. The polishing pad according to any one of items i to 6 of the patent application scope, wherein the storage elastic modulus of the 20 resin foam or the resin layer at 40 ° C is 270 MPa or more. 8. The polishing pad according to any one of the items 1 to 6 of the patent application scope, wherein the resin foam or the resin layer is a polyurethane resin foam. 9. The item 8 of the patent application scope The polishing pad, in which the polyurethane tree 126 is applied for patent application ^ ^ ^ ^ ^ The density of the fat foam is in the range of 0.67 g / on 3 to 0.90 g / cm 3 10. The polishing pad according to item 8 of the scope of the patent application, wherein the polyurethane resin foaming system contains 0.05 to 5 wt% of a polyoxyl-based surfactant. 11. The scope of the patent application 10 polishing pads, in which the polysiloxane surfactant is a copolymer of polyalkylsiloxane and polyether. The grinding pad of any one of items 1 to 6, wherein the hardness of the abrasive layer is 45 or more and less than 65.0 U as measured by a D-type rubber hardness meter. The polishing pad has a compression ratio of 0.5% or more and 5% or less of the polishing layer. 14. The polishing pad according to any one of claims 1 to 6, wherein the polishing layer is laminated on the polishing layer. A soft buffer layer to form a structure of at least two layers. 15. The polishing pad of item 14 in the scope of the patent application, wherein the buffer layer is selected from the group consisting of a polyester non-woven fabric and a polyurethane hair. Foam or polyethylene foam. 16 · —A method for polishing semiconductor wafers, while rotating the polishing pad described in any one of items 1 to 6 of the scope of application for a patent and contacting it with the semiconductor wafer, A polishing agent is supplied and polished between the polishing layer and the semiconductor wafer. P. The polishing method for a semiconductor wafer according to item 16 of the patent application range, wherein the polishing layer contains 0.05 wt% to 5 wt. Surfactant-based polyurethane resin foam. 1222390 Patent application scope A method of manufacturing a polishing pad according to item 10 of the patent scope, which includes a process for producing polyurethane foam, that is, a process that contains, contains isocyanate-containing compounds At least one of the first component or the second component containing an active hydrogen group-containing compound is added in an amount of 0.05% to 5% by weight based on the total amount of the first component and the second component 5. It is a surfactant, and then the components added with the aforementioned surfactant and the non-reactive agent are used to make the bubble dispersion liquid in which the foregoing non-reactive gas fine bubbles are dispersed, and then the remaining ingredients are mixed in the bubble dispersion liquid and used. Its hardened. 10 19. A method for manufacturing a foamed polyurethane polishing pad, which comprises adding a polyionic surfactant to an isocyanate S-terminated prepolymer and stirring to form bubbles in the presence of a non-reactive gas The stirring procedure of the dispersion liquid, a mixing procedure of adding a chain extender to the aforementioned bubble dispersion liquid to form a foaming reaction solution, and a hardening procedure of the aforementioned reaction hardening of the foaming reaction solution, and the isocyanate terminal is described. The isocyanate monomer content of the prepolymer is 20% by weight or less. φ 20 · A method for manufacturing a foamed polyurethane polishing pad according to item 9 of the scope of the patent application, wherein the isocyanate-terminated prepolymer uses at least one of aliphatic diisocyanate and alicyclic diisocyanate. Species (a first isocyanate ° component) and an aromatic diisocyanate (a second isocyanate component) as the isocyanate component, and the ratio in the isocyanate monomer is the aforementioned first isocyanate component / second isocyanate component = 0.5 to 3.2 ( (Weight ratio) 〇21 · For example, the manufacturing of foamed polyurethane polishing pad No. 20 in the scope of patent application 128 1222390, the method of manufacturing patent scope, wherein the first isooxy acid ester component is 4,4, -Manufacturing of dicyclohexyl oxane diisocyanate, and the aforementioned second isocyanate component is toluene diisocyanate. 22 · The manufacture of a foamed poly (urethane) 5 ester polishing pad as described in any one of claims 19 to 21 The method, wherein the added amount of the polysiloxane surfactant in the stirring procedure is in the range of 0.05 wt% to 5 wt%. 23 · —A polishing pad formed by using a polyaminocyanate composed of an organic polyisocyanate, a polyhydric alcohol, and a hardener as the main constituent raw materials. The main component of the aforementioned hardener is 4,4, and fluorenylbis ( O-chloroaniline), and the number-average molecular weight of the aforementioned polyvalent 10 alcohol is in the range of 500 to 1600, and it contains polytetramethylene glycol having a molecular weight distribution (weight average molecular weight / number average molecular weight) of less than 1.9. 24. A kind of polishing pad, which contains an abrasive layer using a polymer material as a matrix material, and the polymer material has a swelling degree of 2% to 15 when immersed in a second-generation pH11 sodium hydroxide aqueous solution for 15 hours. Within the range of%. & The grinding mill according to item 24 of the application, wherein the polymer material is a polyurethane compound and a water-soluble polymer polyol as a polyol compound as a constituent of the polyurethane. 〇 26 · # Grinding 塾 is a grinding layer with a polymer material as the matrix material, and the contact angle of the molecular material to water is 70. ~ 95. Within range. · If you apply for a June patent, you can grind the item No. 26, where the polymer material is polyurethane, and the polyurethane is mainly poly-polyol, and the aforementioned Actinide polyols—part of them are water soluble 129 1222390. Glycols with patent application scope. 28. The polishing pad according to claim 25 or 27, wherein the polyurethane is a foamed polyurethane containing fine bubbles. 29. If the polishing pad of item 28 of the patent application scope, the density of the foaming polyurethane + 5 is in the range of 0.67 g / cni 3 to 0.90 g / cm 3. 30. The polishing pad according to item 28 in the scope of the patent application, wherein the foamed polyurethane system contains 0.1 wt% to 5 wt% polymer > 6 oxygen-based surfactant. 31. The polishing pad according to item 24 or 26 of the patent application scope, wherein the storage elastic modulus of the polishing layer at 40 ° C is 270Mpa or more. 32 · —A method for manufacturing a grinding mill which applies to the scope of patent application No. 30, which includes a process for manufacturing a micro-foamed polyurethane, that is, a first component containing a δ-isocyanate-containing compound Or at least one of the second component containing an active hydrogen group-containing compound is added to the total weight of the first component and the second component in an amount of 0.1 wt% to 5 wt% without a radical-containing polysilicone oxygen-based surfactant 15 , i, meaning 'then mix the component added with the aforementioned surfactant and the non-reactive gas to prepare a bubble dispersion liquid in which the non-reactive gas is dispersed as fine bubbles, and then mix the remaining components in the bubble dispersion And harden it. 33 · —A method for manufacturing a polishing pad, the polishing pad having a polishing layer composed of a foamed polyurethane containing fine gas, and a contact angle of the foamed polyurethane Tied to 70. Within the range of ~ 95 ^ ', and the manufacturing method of the polishing pad includes the following procedures, namely: (1) Stirring procedure, which is based on isocyanate-terminated prepolymer added with a polysiloxane surfactant, and in the presence of non-reactive gas Stirring to form gas 130, apply for patented bubble dispersion; (2) mixing procedure, adding a chain extender to the aforementioned bubble dispersion, and mixing to form a foaming reaction solution; (3) hardening procedure, which causes the aforementioned foaming The reaction solution hardens. 5 34 The method of manufacturing a polishing pad according to Item 33 of Shishen's Patent, which includes a lamination procedure of laminating a flexible porous sheet on the above-mentioned polishing layer. 35_ 'Grinding abrasive' has at least a polishing layer and a buffer. Layer, and the swelling ratio of the buffer layer to water is 40% or less. 36. The polishing pad of item% of the scope of application, wherein the buffer layer is a resin foam of an independent bubble type. 37. The polishing pad according to claim 35, wherein the buffer layer is a non-foaming resin. 38. The grinding chuck according to any one of claims 35 to 37 in the scope of the patent of Shenyin, which is used for grinding semiconductor wafers or glass substrates for precision machines. 131
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US9960048B2 (en) 2013-02-13 2018-05-01 Showa Denko K.K. Surface machining method for single crystal SiC substrate, manufacturing method thereof, and grinding plate for surface machining single crystal SiC substrate
US10453693B2 (en) 2013-02-13 2019-10-22 Showa Denko K.K. Surface machining method for single crystal SiC substrate, manufacturing method thereof, and grinding plate for surface machining single crystal SiC substrate
TWI630066B (en) * 2013-08-30 2018-07-21 羅門哈斯電子材料Cmp控股公司 A method of chemical mechanical polishing a substrate
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US9682457B2 (en) 2013-10-01 2017-06-20 San Fang Chemical Industry Co., Ltd. Composite polishing pad and method for making the same
US9884400B2 (en) 2015-01-12 2018-02-06 San Fang Chemical Industry Co., Ltd Polishing pad and method for making the same
US10414025B2 (en) 2015-08-11 2019-09-17 Hubei Dinglong Co., Ltd. Weather-resistant polishing pad
TWI565735B (en) * 2015-08-17 2017-01-11 Nanya Plastics Corp A polishing pad for surface planarization processing and a process for making the same
US11986922B2 (en) 2015-11-06 2024-05-21 Applied Materials, Inc. Techniques for combining CMP process tracking data with 3D printed CMP consumables
US11471999B2 (en) 2017-07-26 2022-10-18 Applied Materials, Inc. Integrated abrasive polishing pads and manufacturing methods
TWI806884B (en) * 2017-07-26 2023-07-01 美商應用材料股份有限公司 Integrated abrasive polishing pads and manufacturing methods
US11980992B2 (en) 2017-07-26 2024-05-14 Applied Materials, Inc. Integrated abrasive polishing pads and manufacturing methods
TWI829794B (en) * 2018-11-02 2024-01-21 日商日本瑞翁股份有限公司 Fixed components and stacks
TWI833924B (en) * 2019-03-26 2024-03-01 日商富士紡控股股份有限公司 Polishing pads, methods for polishing the surface of optical materials or semiconductor materials, and methods for reducing scratches when polishing the surface of optical materials or semiconductor materials
CN113814886B (en) * 2020-06-19 2023-12-15 Sk恩普士有限公司 Polishing sheet, manufacturing method thereof, and manufacturing method of semiconductor device using same
CN113814886A (en) * 2020-06-19 2021-12-21 Skc索密思株式会社 Polishing sheet, method for manufacturing same, and method for manufacturing semiconductor device using same

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