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TWI282136B - Wafer flatness evaluation method, wafer flatness evaluation apparatus carrying out the evaluation method, wafer manufacturing method using the evaluation method, wafer quality assurance method using the evaluation method, semiconductor device ... - Google Patents

Wafer flatness evaluation method, wafer flatness evaluation apparatus carrying out the evaluation method, wafer manufacturing method using the evaluation method, wafer quality assurance method using the evaluation method, semiconductor device ... Download PDF

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Publication number
TWI282136B
TWI282136B TW092136157A TW92136157A TWI282136B TW I282136 B TWI282136 B TW I282136B TW 092136157 A TW092136157 A TW 092136157A TW 92136157 A TW92136157 A TW 92136157A TW I282136 B TWI282136 B TW I282136B
Authority
TW
Taiwan
Prior art keywords
wafer
flatness
evaluation
front surface
holder
Prior art date
Application number
TW092136157A
Other languages
Chinese (zh)
Other versions
TW200425370A (en
Inventor
Tadahito Fujisawa
Soichi Inoue
Makoto Kobayashi
Masashi Ichikawa
Tsuneyuki Hagiwara
Original Assignee
Toshiba Corp
Shinetsu Handotai Kk
Nikon Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Toshiba Corp, Shinetsu Handotai Kk, Nikon Corp filed Critical Toshiba Corp
Publication of TW200425370A publication Critical patent/TW200425370A/en
Application granted granted Critical
Publication of TWI282136B publication Critical patent/TWI282136B/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/30Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring roughness or irregularity of surfaces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/30Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
    • G01B11/306Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces for measuring evenness
    • H10P74/203

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Or Measuring Of Semiconductors Or The Like (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)

Abstract

There is disclosed a wafer flatness evaluation method includes measuring front and rear surface shapes of a wafer. The wafer front surface measured is divided into sites. Then, a flatness calculating method is selected according to a position of the site to be evaluated and flatness in the wafer surface is acquired.

Description

1282136 玫、發明說明: 【發明所屬之技術領域】 本兔明係關於晶圓平坦度評估 曰圓孚拍命 又十估方法,霄施該評估方法之 a:函千坦度評估裝置;採用該評估方法之晶圓 採用該評估方法之晶 / , 貝保也方法,以及採用該評估方 / 。平估之晶圓之半導體裝置製造方法。 【先前技術】 隨著半導體裝置圖案大小 趨近極限。 ^之日皿㈣’聚线度亦曰益 對:隹二米世代中’要點在於盡量抑制焦點變化因素並針 各—占受化因素重作考量,其中焦點係一⑶(臨界尺寸. 轉換於光阻上之圖案大小)。歸因於焦點變化因素,故晶圓 平坦度之影響顯著,因而需要進一步增加晶圓平坦度。 ,以破晶圓為代表之晶圓之習知製造方法中,❹係藉 由單晶系晶棒之切片,並依序歷經各種步驟如斜剖、研磨: 姓刻步驟而切割薄碟。接著至少將晶圓之一主表面搬光卜 表面或兩表面),以製作類倍本 、,…, 卞負鏡表面,亚形成鏡射完成晶圓(或 PW) 〇 在衣置衣私中使用之晶圓不以鏡射完成晶圓&限,在部 分情況下,可採用具有在鏡射完成晶圓上形成之蟲晶層之 磊晶晶® ’以及.歷經熱部位理之退火晶圓。此外,在部分 情況下’可採用具有附接於鏡射完成晶圓之添加值之晶 圓,例如將其間具有氧化物膜之兩鏡射完成晶圓切成薄片 而形成SOI晶圓(上述各類晶圓概稱為晶圓)。 90347.doc 1282136 藉由設定工作製程(工作製程條件)而形成晶圓,俾 應於根據規範而在裝置製程中設定之平 、 σ供 卞一度規乾寺之晶圓 ασ 負 〇 如圖32所示’由於習知晶圓平坦度定義sfqr(部位平挺 度品質需求=相對於焦平面之總晶圓起伏範圍)係根據自旦 晶圓厚度分佈所見之晶圓平坦度導出,亦即廣為使用在假 設晶圓完全夾制於一理想平面上時所得之厚度分布。在^ β中,代號3201係指在自由站立狀態下之一部位剖面夕㈤卜 型,代號3202則指當部位3201完全夾制於該理想平°面上時 所得之剖面外型。 在微影中所需之平坦度係自焦點預估觀點而言,曝光裝 置如掃描器在如圖33C及34C所示實際曝光情況下,感應= 圓夾制於晶圓固持器上位置之狀態下之平坦度(在本說= 書中稱之為”SFGQsr,,)。 圖h A至J3C係顯示位於接近晶圓中央下方之部位(在本 ό兒明書中稱之為”完整部位")之剖面外型之剖面圖。 圖33Α顯示在自由站立狀態下之完整部位之剖面外型,圖 33B則顯示當完整部位完全夾制於理想平面上時之剖面外 型及其平坦度SFQR。此外,圖33C顯示當該完整部位夹制 於一栓失型晶圓固持器上且掃描器感應平坦度sfqr^時之 剖面圖。 田採用栓夾型晶圓固持器時。在文件丨中報告完整部位之 平坦度SFQR實質與掃描器感應之平坦度SFQRsr相同。 圖34 A至34C係顯示位於接近晶圓周圍邊緣部下方之部 1282136 位(在本說明書中稱之為”部分部位”)之剖面外型之剖面圖。 圖34A顯示在自由站立狀態下之完整部位之剖面外型,圖 3 4B則顯示當部分部位完全夹制於理想平面上時之剖面外 型及其平坦度SFQR。此外,圖34C顯示當該部分部位夾制 於一栓夾型晶圓固持器上且掃描器感應平坦度SFqrsr時之 剖面圖。 比較圖34B與34C可知,晶圓之邊緣外型、晶圓固持器之 檯面外型與夾制部之結構間之交互作用,對部分部位之影 響頗大。因此,掃描器感應之平坦度SFQRsr與導出晶圓邊春 緣外型並將部位完全夾制於理想平面上時之平坦度SFQR 結果大相逕庭。例如:在文件2中報告部分部位之平坦度異 * 於平坦度SFQR,端視在晶圓中形成之晶圓固持器平臺之最 · 外週邊部中之固持槽位置而定。 此外,在文件3中描述在CMP時使用之拋光壓力以及與晶 圓中心間距間關係,夾制與邊緣捲縮後之平坦度。 文件1 : 丁· Fujisawa等人”在微影中之CD控制之晶圓平坦 · 度分析 ”,Proc. SPIE 4691 第 802-809 頁,2002 年。 文件2 : N· Podujen對小於等於130奈米技術下之平坦度之 \ 邊緣效應 ”,Proc· SEMI Japan Silicon Wafer Workshop 第 -101-106頁,2001年。 文件3 : Tetsuo FukudanJEITA平坦度研究IV以及邊緣捲縮 對 CMP之衝擊,丨,[線上]2002.04.17 <,Advanced Wafer Geometry Task Force 2002 SEMICON/Europe (Munich),[於 2002年9月3曰檢索], 90347.doc -9- 1282136 網際網路 < http://www.semi.org/web/japan/wstandards.nsfad8d609el7791 40a882567fa0057749a/6450bacea37331549256885001a4b5e/sFILE/020417% 20JEITA%Fltns%20IV.ppt > 如上述,在購買晶圓時提供之習知晶圓平坦度中,在曝 光時間使用之固持器之平坦度。以及晶圓與固持器間之交 互作用均未列入考量。因此,特別言之,部分部位之平坦 度異於掃描器,亦即曝光裝置感應之平坦度。結果以習知 評估標準如SFQR評估標準評估具高平坦度之晶圓,在晶圓 實際夾制於曝光裝置之固持器上時,表現不如預期。接著, 焦點變化量超出預估,因而不易於足堪容許之範圍内抑制 CD變化。 【發明内容】 依本發明之第一態樣之晶圓平坦度評估方法包括測量一 晶圓之前後表面外型;及將該晶圓之該前表面分割為數個 部位’依評估部位之位置選擇平坦度計算方法,並獲得晶 圓表面中之平坦度。 依本發明之第二態樣之晶圓平坦度評估裝置包括一測量 一晶圓之前後表面外型之測量部;及一將該晶圓之該前表 面分割為數個部位之取得部,其依據評估部位之位置選擇 一平坦度計算方法並取得晶圓表面之平坦度。 依本發明之第三態樣之晶圓製造方法包括根據所設定之 工作製程條件自一晶棒取得一晶圓;測量所得晶圓之前後 表面外型;將該晶圓之該前表面分割為數個部位,依評估 部位之位置選擇一平坦度計算方法,並取得晶圓表面之平 90347.doc -10- 1282136 坦^判定所得晶圓表面之平坦度是否符合· 卷 所侍晶圓表面之平坦度符合預估 田 貝怙而求呀,即將所設定之工 乍衣私條件固定;及當所得晶圓表面不 f:餐0士 & # 卞一度不付合預估 守,即將所設定之工作製程條件改變。 依本發明之第四態樣之晶圓品_證方法包括測量—曰 ^之錢表面外型;將該晶圓之該前表面分割為數個: ’依^部位之位置,自根據假設利用該晶圓之前後表 面二卜31之測里值使得該晶圓完全被夾制於—理想平面上時 所得之厚度分布計算平坦度之第—計算方法以及根據該晶 Η固=於-晶圓固持器上時所得之該晶圓之前表面外型分 布计异平坦度之第二計算方法選擇用以計算平坦度之方 法,並利用複數種晶圓固持器取得晶圓表面之平坦度;及 保證對各該等複數種晶圓固持器之晶圓表面之平坦度。 卿^本發明之第五態樣之半導體裝置製造方法包括在半導 虹裝置之工作製程後及微影製程前,取出正被施作之晶 圓,測里所取晶圓之前後表面外型;將該晶圓之該前表面 分割為數個部位,依評估部位之位置選擇一平坦度計算方 法,i取得晶圓表面之平坦度;判定所得晶圓表面之平坦 度疋否維持在符合預估需求之數值或維持在不致發生問題 之數值,當所得晶圓表面之平坦度維持在上述數值時,即 將工作製程與微影製程之工作製程條件固定;及當所得晶 圓表面之平坦度無法維持在上述數值時,即至少改變工作 製程與微影製程之工作製程條件之一。 依本發明之第六態樣之半導體裝置製造方法包括測量一 90347.doc -11 - 1282136 位β /後表面外型,將該晶圓之該前表面分割為數個部 圓 平估邛位之位置選擇一平坦度計算方法,並取得晶 。表面之平坦度;根據所得平坦度判定該晶圓屬可接受與 、及利用根據上述判定而判定為可接受之晶圓製造一半 導體裝置。 【實施方式】 見將附圖式描述本發明之具體實施例。在此閣釋 中」圖式中之類似部分概以通用代號表之。 (第一具體實施例) 在闡釋第-具體實施例前,先參_ia請及圖2描述 本具體實施财使狀代表性術語定義及參考實例。 圖1A至id係一晶圓之平面圖。 所欲者係在晶圓⑺〇之整 一 個別表面上形成積體電路。但實 際上’無法於晶圓1 00之整個矣 — 1固表面上形成有效積體電路,如 圖1A所示,提供自晶圓1 逆緣近子數耄米寬之邊緣除外 區。例如:以邊緣除外區内邱 ^ σ卩充作有效曝光區,並可於有 效曝光區中形成有效積體電 良主各 电峪例如·將設定接近晶圓100 邊緣處供平坦度評估用之最 ^ 卜邊線故疋於邊緣除外區與有 效曝光區間之邊界線1 0 1。 圖㈣示在晶圓100之前表面上分割之數個部位。在圖 邮共顯示56個部位。例如針對各部位導出晶圓1⑻之平括 度。例如··在這些部位中,接 日日® 100中央部之部位不會 跨越邊界線101且不具切割部 ^ , L 如圖1c所示,稱之為完整部 位。此外,如圖1D所示,例 將接近日日園100邊緣周圍部、 90347.doc -12- 1282136 可根 0 之流 跨越邊界、線1G1以及具有切割部之部位稱之為部分部位。 據曝光區(或-鏡頭)大小於晶圓刚之前表面上分^部位 圖2顯示與一參考實例有關之晶圓平坦度評估°^法 程圖。 首先,如圖2所示,實際對晶圓之前後表面測量在自由站 立狀態下之晶圓外型(步驟2〇 1)。 接著計算在實際測量之晶圓完全夾制或固定於一理想平 面時所得之前表面外型(步驟2〇2)。 〜 而後對預定部位大小施行理想階層化處理,所推估之 SFQR為階層化殘值之”最大值⑽汴最小值⑽吖,(步: 203)。對SFQR之計算而言,在部分部位之情況下施彳0 + 具切割部之完整部位相同之製程,其相異處在於去除:、每 緣除外區外部之資料。 ^ 因此,在本參考實例中,在部分部位中,無需將晶圓邊 :之外型、晶圓固持器之檯面外型以及夹制部之結構間之 交互作用對平坦度之大幅影響列入考量。 故本申凊案之發明人認為需藉由考量當晶圓被夹制於與所 ㈣之曝光裝置係、相同類型或相同規範之晶圓固持器時計 之前表面外型設定料標準,俾使晶圓平坦度評估適於微= 之用。以下將闡釋依本發明之第一具體實施例之評估裎序^ 圖3顯示依本發明之第一具體實施例之晶圓平坦度評估 方法之流程圖。 如圖3所示,第一具體實施例異於參考實例處在於步驟 3〇1。於步驟301中選擇用以計算晶圓表面平坦度之計曾方 00347.doc -13 - 1282136 =亦即依欲評估部位之位置選ι欲評估部位之位置之 刀:之-實例係使欲評估部位為部分部位或完整部位。 在被歸類為部分部位之部位中, 本 中取传與晶圓邊緣部之後 ' 外型、晶圓固持器之檯面外剞^ g 卜^'及夹制部結構有關之資 σ工、目’並於夾制後計算晶圓邊 3〇2)。 t日日圓違緣邛之刖表面外型(步驟 ^者’利料計算之晶圓邊緣部之前表面外型推估曝光 破置如掃描器感應、之平坦度SFQRsr(步驟3〇3)。同時’無兩 限制晶圓固持器類型數為一, 而 口口、 勹 且右美供稷數種晶圓固持 口、則針對各固持器計异SFqRsr,例如可以所計算出之平 坦度值SFQRSR中最差者作為平坦度SFQRSR。或者了可針對 各固持器提出各平坦度SFqrsr。 此外,平坦度SFQRSR之隸,理當可不經由計算為之, 而可利用實際夹餐實際使用之晶圓固持器或同型晶圓固 持器上之晶圓並施行實際測量所得之晶圓前表面外型為 在被歸類為完整部位之部位中,選擇將晶圓完全夾制於 -理想平面上時所採用之前表面外型計算方法(步驟304)。 接著針對預定部位大小施行理想階層化處理,所推估之 SFQR為階層化殘值之"最大值(·χ)_最小值步驟 305)。 接著針對根據兩種晶圓平坦度評估結果推估而得之完敕 部位之平坦度SFQR及平坦度SFQRsr,決定與微影中發 焦點變化有關之預估需求是否妥適(步驟3〇6)。 90347.doc -14- 1282136 符口所而(οκ) ’則將晶圓裝運或利用該晶圓製造半 體裝置。 ^不符所而(NG) ’則將該晶圓去除或重新處理該晶圓。 依第具體貫施例,可將晶圓邊緣外型與曝光時使用之 口 : 間之父互作用是為部分部位。目此,當將晶圓夾制 ;貝卩不使用之曝光裝置之固持器上時,僅利用之評估 I準愿法顯現預期性能之問題可獲得解決。 么此外,焦、ϋ變化量超出預估之可能性變低,並可抑制⑶ ^化於足堪容許之範圍内。結果,即可抑制在部分部位中 發生聚焦錯誤,並可提升半導體裝置之製造良率。 在第一具體實施例中,隨著評估部位之分類實例,可將 評估部位歸類為部分部位或完整部位。但分類實例不以此 情況為限。 例如圖4Α所示,推估欲評估部位4〇7(4〇7a、. 4〇%),與晶 圓中央408之間距D1(Dla、mb)或欲評估部位4〇7與邊界2 101之間距D2(D2a、D2b),並依所得間距將該部位歸類。 依上述分類實例,例如可對完整部位施行與部分部位相 同之平坦度評估,如圖4B中所示之部位4〇7c。以下解釋由 上述分類實例所得之優點之一。 例如圖4C所示,在某些情況下,當欲評估部位與晶圓中 央408之間距過長,亦即當該部位接近晶圓邊緣時,夾制於 固持器409上之評估部位會視晶圓固持器類型而處於突出 狀態。設定為突出狀態之部位係以代號41〇表之。當所夾制 部位處於突出狀態時,平坦度會與晶圓完全夾制於理想平 90347.doc -15 - 1282136 日谓仔平坦度大相徑庭。因此,即使在完整部位之情 況下,在夾制後曝光裝置感應之平垣度sfqr亦與平土曰度 SFQRSR相異。在此情況下’即使該部位係一完整部位,亦 ΐ取仔與晶圓之前後表面外型及固持器之檯面外型有關之 貝Λ項目,並利用夾制後 叉㈢則表面外型推估之平坦度 SFQRsr評估該部位。 例如為達上述評估,計算評 ^ f估邛位與晶圓中央408之間距 或評估部位與邊界線1〇1之間距, 且其有助於依所計算之距 離將部位歸類。 (第二具體實施例)1282136 玫,发明说明: [Technical field of invention] This rabbit system is about the evaluation of wafer flatness, the method of measuring the life of the wafer, and the method of estimating the a flatness of the evaluation method. The evaluation method of the wafer uses the crystal method of the evaluation method, and the method of using the evaluation method. A semiconductor device manufacturing method for flattening wafers. [Prior Art] As the size of semiconductor device patterns approaches the limit. ^之日(4) 'Polyline degree is also beneficial to the right: In the second generation of the 隹 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' The size of the pattern on the photoresist). Due to the focus change factor, the influence of wafer flatness is significant, and thus it is necessary to further increase the wafer flatness. In the conventional manufacturing method of a wafer represented by a broken wafer, the tantalum is sliced by a single crystal ingot, and sequentially subjected to various steps such as oblique cutting and grinding: the cutting step is performed by cutting the thin disc. Then at least one of the main surfaces of the wafer is transferred to the surface or both surfaces to make a type of film, ..., the surface of the mirror, and the mirror is finished to form a wafer (or PW). Wafers used are not mirror-finished, and in some cases, epitaxial crystals with a layer of insect crystals formed on mirror-finished wafers and annealed crystals with thermal sites are used. circle. In addition, in some cases, a wafer having an added value attached to a mirror-finished wafer may be employed, for example, a mirror-finished wafer having an oxide film therebetween may be sliced to form an SOI wafer (each of the above) Wafers are referred to as wafers. 90347.doc 1282136 The wafer is formed by setting the working process (working process conditions), which should be set according to the specifications in the device process, and the σ is supplied to the wafer ασ of the once-drying temple. 'Because the conventional wafer flatness definition sfqr (part flatness quality requirement = total wafer fluctuation range with respect to the focal plane) is derived from the wafer flatness seen from the thickness distribution of the wafer, that is, widely used in The thickness distribution obtained when the wafer is completely sandwiched on an ideal plane. In ^β, the code number 3201 refers to the profile of a part of the free standing state (5), and the code 3202 refers to the profile of the profile obtained when the part 3201 is completely sandwiched on the ideal flat surface. The flatness required in the lithography is from the point of view of the focus estimation, and the exposure device such as the scanner is in the state of the actual exposure as shown in Figs. 33C and 34C, and the state of the sense is rounded on the wafer holder. The flatness of the lower layer (referred to as "SFGQsr," in this book = book). Figures h A to J3C show the location near the center of the wafer (referred to as "complete part" in this book) ;) A cross-sectional view of the profile of the profile. Fig. 33A shows the profile of the entire portion in the free standing state, and Fig. 33B shows the profile of the profile and the flatness SFQR when the entire portion is completely sandwiched on the ideal plane. Further, Fig. 33C shows a cross-sectional view when the entire portion is sandwiched on a pin-out type wafer holder and the scanner senses flatness sfqr^. When the field uses a plug-on wafer holder. Reporting the flatness of the complete portion in the file SFQR is essentially the same as the flatness SFQRsr of the scanner. Figs. 34A to 34C are cross-sectional views showing the profile of a portion located at a position 1282136 (referred to as a "part portion" in the present specification) near the peripheral edge portion of the wafer. Fig. 34A shows the profile of the entire portion in the free standing state, and Fig. 34B shows the profile of the profile and the flatness SFQR when the portion is completely sandwiched on the ideal plane. Further, Fig. 34C shows a cross-sectional view when the portion is sandwiched by a pin-type wafer holder and the scanner senses flatness SFqrsr. Comparing Figs. 34B and 34C, the interaction between the edge shape of the wafer, the surface of the wafer holder and the structure of the sandwich portion has a large influence on some portions. Therefore, the flatness SFQRsr sensed by the scanner is very different from the flatness SFQR when the edge of the wafer is derived and the part is completely clamped to the ideal plane. For example, the flatness of the partial portion is reported in the file 2 as the flatness SFQR, depending on the position of the holding groove in the outermost peripheral portion of the wafer holder platform formed in the wafer. Further, in Table 3, the polishing pressure used in the CMP and the relationship with the center pitch of the wafer, the flatness after the crimping and the edge crimping are described. Document 1: Ding Fujisawa et al., CD-Controlled Wafer Flatness in lithography · Degree Analysis, Proc. SPIE 4691, pp. 802-809, 2002. Document 2: N·Podujen's “edge effect on flatness under 130 nanometer technology”, Proc·SEMI Japan Silicon Wafer Workshop, pp. 101-106, 2001. Document 3: Tetsuo Fukudan JEITA Flatness Study IV and Impact of edge crimping on CMP, 丨, [online] 2002.04.17 <, Advanced Wafer Geometry Task Force 2002 SEMICON/Europe (Munich), [Searched September 3, 2002], 90347.doc -9- 1282136 Internet < http://www.semi.org/web/japan/wstandards.nsfad8d609el7791 40a882567fa0057749a/6450bacea37331549256885001a4b5e/sFILE/020417% 20JEITA%Fltns%20IV.ppt > As mentioned above, the conventional crystals provided at the time of wafer purchase In flatness, the flatness of the holder used at the exposure time and the interaction between the wafer and the holder are not taken into consideration. Therefore, in particular, the flatness of some parts is different from that of the scanner, that is, The flatness of the exposure device is sensed. The result is to evaluate the wafer with high flatness by a conventional evaluation standard such as the SFQR evaluation standard, and the performance is not performed when the wafer is actually clamped on the holder of the exposure device. It is expected that the amount of change in focus is out of the estimation, and thus it is not easy to suppress CD variation within the range allowed. [Invention] The wafer flatness evaluation method according to the first aspect of the present invention includes measuring a wafer before and after Surface appearance; and dividing the front surface of the wafer into a plurality of locations. The flatness calculation method is selected according to the position of the evaluation portion, and the flatness in the surface of the wafer is obtained. The wafer according to the second aspect of the present invention The flatness evaluation device includes a measurement portion that measures a front surface shape of a wafer, and an acquisition portion that divides the front surface of the wafer into a plurality of portions, and selects a flatness calculation method according to the position of the evaluation portion and Obtaining a flatness of a wafer surface. A wafer manufacturing method according to a third aspect of the present invention includes: obtaining a wafer from an ingot according to a set working process condition; measuring a front surface shape of the obtained wafer; The front surface of the wafer is divided into several parts, and a flatness calculation method is selected according to the position of the evaluation part, and the flat surface of the wafer is obtained. 90347.doc -10- 1282136 Whether the flatness of the surface of the obtained wafer conforms to the flatness of the wafer surface of the wafer is in accordance with the estimation of Tianbei, and the fixed conditions of the factory are fixed; and when the surface of the wafer is not f: meal 0士&# 卞 不 不 不 卞 卞 预估 卞 卞 卞 卞 卞 卞 卞 卞 卞 卞 , , , , , , The wafer product method according to the fourth aspect of the present invention includes measuring the surface appearance of the money surface of the wafer; dividing the front surface of the wafer into a plurality of parts: 'according to the position of the portion, utilizing the The measured value of the front surface of the wafer before the wafer is such that the wafer is completely sandwiched on the ideal plane and the thickness distribution is calculated to be the flatness - the calculation method and the wafer retention according to the wafer The second calculation method of the front surface profile of the wafer obtained on the device is selected to calculate the flatness, and the flatness of the wafer surface is obtained by using a plurality of wafer holders; The flatness of the wafer surface of each of the plurality of wafer holders. The method for manufacturing a semiconductor device according to a fifth aspect of the present invention includes: taking out a wafer to be applied after the working process of the semiconductor device and before the lithography process, and measuring the front surface of the wafer before and after the wafer is taken. Dividing the front surface of the wafer into a plurality of parts, selecting a flatness calculation method according to the position of the evaluation part, i obtaining the flatness of the wafer surface; determining whether the flatness of the obtained wafer surface is maintained in accordance with the estimation The value of the demand is maintained at a value that does not cause a problem. When the flatness of the surface of the obtained wafer is maintained at the above value, the working process conditions of the working process and the lithography process are fixed; and when the flatness of the obtained wafer surface cannot be maintained At the above values, at least one of the working process conditions of the working process and the lithography process is changed. A semiconductor device manufacturing method according to a sixth aspect of the present invention includes measuring a 90347.doc -11 - 1282136-bit β/back surface profile, and dividing the front surface of the wafer into a plurality of partial circle-emitted positions Select a flatness calculation method and obtain the crystal. The flatness of the surface; the wafer is judged to be acceptable according to the obtained flatness, and a half conductor device is manufactured using the wafer determined to be acceptable according to the above determination. [Embodiment] The specific embodiments of the present invention are described in the accompanying drawings. In this essay, the similar parts in the drawings are given the general code. (First Embodiment) Before explaining the first embodiment, reference is made to the definition of the terminology and reference examples of the specific implementation of the present invention. 1A to id are plan views of a wafer. The desired person forms an integrated circuit on the entire individual surface of the wafer (7). However, it is practically impossible to form an effective integrated circuit on the entire surface of the wafer 100, as shown in Fig. 1A, which provides an edge exclusion region from the wafer 1 opposite to the sub-meter width. For example, the surface of the edge exclusion area can be used as an effective exposure area, and an effective integrated body can be formed in the effective exposure area. For example, the battery will be set close to the edge of the wafer 100 for flatness evaluation. The edge of the edge is 1 0 1 between the edge exclusion zone and the effective exposure zone. Figure (4) shows several parts divided on the surface before the wafer 100. A total of 56 parts were displayed in the map. For example, the flatness of the wafer 1 (8) is derived for each part. For example, in these parts, the part of the center of the R&D®100 does not cross the boundary line 101 and does not have a cut part ^, L is called a complete part as shown in Fig. 1c. Further, as shown in Fig. 1D, the portion around the edge of the sunken garden 100, the flow of 90347.doc -12-1282136 can be crossed across the boundary, the line 1G1, and the portion having the cut portion are referred to as partial portions. According to the size of the exposed area (or - lens) on the surface just before the wafer, Figure 2 shows the wafer flatness evaluation method associated with a reference example. First, as shown in Fig. 2, the wafer profile in the free standing state is actually measured on the front and back surfaces of the wafer (step 2〇1). Next, the front surface profile obtained when the actually measured wafer is completely clamped or fixed to an ideal plane is calculated (step 2〇2). ~ Then the ideal stratification is performed on the size of the predetermined part, and the estimated SFQR is the maximum value (10) 汴 minimum (10) 阶层 of the stratified residual value (step: 203). For the calculation of SFQR, in part of the calculation In the case of 彳0 + the same process with the same part of the cutting part, the difference is in the removal: the data outside the exclusion zone. ^ Therefore, in this reference example, in some parts, the wafer is not required Side: The interaction between the external shape, the surface of the wafer holder and the structure of the clamping part has a great influence on the flatness. Therefore, the inventor of this application believes that it is necessary to consider the wafer. The surface appearance setting standard is clamped to the wafer holder timepiece of the same type or the same specification as the exposure apparatus of (4), so that the wafer flatness evaluation is suitable for micro==. The evaluation sequence of the first embodiment of the invention is shown in Figure 3. Figure 3 is a flow chart showing the wafer flatness evaluation method according to the first embodiment of the present invention. As shown in Figure 3, the first embodiment is different from the reference example. It is in step 3〇1. In step 301, the method for calculating the flatness of the wafer surface is selected. 00347.doc -13 - 1282136 = that is, the position of the position to be evaluated is selected according to the position of the part to be evaluated: Part of the part or part of the whole part. In the part classified as part of the part, after the transfer and the edge of the wafer, the 'outer shape, the surface of the wafer holder 剞 ^ g 卜 ^ ' and the structure of the sandwich part The relevant assets are calculated, and the wafer edge is calculated after the clamping. 3) 2) The surface of the wafer is removed from the surface of the wafer. Estimate the exposure to break such as scanner sensing, the flatness SFQRsr (step 3〇3). At the same time, the number of types of wafer holders is one, and the number of wafer holders is one. For the port, the SFqRsr is calculated for each of the holders. For example, the worst of the calculated flatness values SFQRSR can be used as the flatness SFQRSR. Alternatively, the flatness SFqrsr can be proposed for each holder. In addition, the flatness SFQRSR is used. , can be used without the calculation, but can use the actual folder The wafer front surface of the wafer holder or the wafer on the same type of wafer holder is actually measured. The front surface of the wafer is selected to be completely sandwiched between the parts classified as the complete part. - The front surface shape calculation method is used on the ideal plane (step 304). Then, the ideal stratification process is performed for the predetermined part size, and the estimated SFQR is the tiered residual value "maximum value (·χ)_minimum Value step 305). Next, it is determined whether the estimated demand related to the change of the focus in the lithography is appropriate for the flatness SFQR and the flatness SFQRsr of the finished portion estimated from the two wafer flatness evaluation results ( Step 3〇6). 90347.doc -14- 1282136 The symbol (οκ) ' is used to ship or use the wafer to fabricate a half device. ^Inconsistent (NG)' then removes or reprocesses the wafer. According to the specific embodiment, the edge of the wafer edge and the mouth used for exposure can be used as part of the interaction. Therefore, when the wafer is sandwiched, the problem of evaluating the expected performance of the I-like method can be solved by using the holder of the exposure apparatus which is not used. In addition, the possibility that the amount of change in focus and enthalpy exceeds the estimate becomes low, and it is possible to suppress (3) from being within the allowable range. As a result, focus errors can be suppressed in a part of the portion, and the manufacturing yield of the semiconductor device can be improved. In the first embodiment, the evaluation site may be classified as a partial site or an intact site along with an example of classification of the evaluation site. However, the classification example is not limited to this situation. For example, as shown in FIG. 4A, it is estimated that the portion to be evaluated 4〇7 (4〇7a, .4〇%) is spaced from the wafer center 408 by D1 (Dla, mb) or the portion to be evaluated 4〇7 and boundary 2 101 The spacing D2 (D2a, D2b) is classified according to the resulting spacing. According to the above classification example, for example, the flatness evaluation of the entire portion can be performed on the same portion as the portion 4〇7c as shown in Fig. 4B. One of the advantages obtained by the above classification examples is explained below. For example, as shown in FIG. 4C, in some cases, when the distance between the portion to be evaluated and the center 408 of the wafer is too long, that is, when the portion is close to the edge of the wafer, the evaluation portion sandwiched on the holder 409 is regarded as crystal. The type of the round holder is in a protruding state. The part set to the highlighted state is represented by the code 41. When the clamped part is in a protruding state, the flatness will be completely different from the wafer's full flatness on the ideal flatness. Therefore, even in the case of the complete part, the flatness sfqr induced by the exposure device after the clamping is different from the flat soil temperature SFQRSR. In this case, 'even if the part is a complete part, the shelling item related to the front surface of the wafer and the surface of the holder is used, and the surface is pushed by the rear fork (3). Estimate the flatness of SFQRsr to assess the site. For example, to achieve the above evaluation, the distance between the estimated position and the center of the wafer 408 or the distance between the evaluation portion and the boundary line is calculated, and it helps to classify the parts according to the calculated distance. (Second embodiment)

Mm實㈣中’採用根據固持器結構以及在圖3 所示步驟3〇2、3G3與中測量之晶圓外型計算各部位之平 坦度SFQRsr並判定平坦度之方法。 換吕之’在第二具體實施例中 = 將在晶圓製造製程中所 得最終外型,例如在晶圓表面中之自由站立邊緣外型在半 徑向量方向(沿晶圓週邊方向)視為相對定值。因而判定在自 由站立狀態下之晶圓外型(在上 , 、上下表面),並在所夹制之晶圓 具所要平坦度SFQRsr之情況下得 侍到私準。接者評估所夾制 晶圓之平坦度SFQRsr。 圖5顯示依本發明之第:具體實施例之晶圓平坦度評估 方法之流程圖。 如圖5所示,將處於夹制中之晶圓邊緣部之表面外型模型 化(步驟5叫,在微影製程中具衫性影響。模型化外型之 一實例示如圖6。 90347.doc ~ 16 - 1282136 接著在參數Zi、Z2、、X2改變時,針對模型化外型計 算部分部位之平坦度SFQR(步驟502)。 而後根據預估需求(步驟503)計算夾制後之晶圓邊緣外型 容許值(步驟504)。在此情況下,舉一具體實例,設定預估 需求所設定之平坦度0.1微米。若計算結果顯示圖 6所不參數Ζ:、Z2 '又丨、X2之容許範圍符合下列條件,即知 可符合預估需求。 (1) Z60.12微米 (2) 〇$ Ζ2$0·12微米 (3) X23 0 毫米 (4) X222 毫米 此外,在自由站立狀態下之邊緣部之後表面外型模型化 (步驟505)。 接著以模擬推估當將具上述後表面外型之晶圓夾制於所 吏用之a曰圓固持為A上時,在夹制後對前表面外型之影響 (v驟5 0 6)。在此情況下,欲形成在自由站立條件下,與晶 圓製造製程、晶圓邊緣外型之測量資料等有關之後表面外 型之模型。 圖7A及7B顯示模型化之後表面外型及用以執行圖$之步 驟505與506之製程之晶圓固持器之剖面圖。 前已知依晶圓製造製程將晶圓之後表面錐形化及前表面 外型資料。因此,假設後表面外型之模型為錐形。 &圖8係當採用晶圓固持器時,在夾制後之後表面之錐形對 前表面外型之影響之計算結果。 9〇347 d〇c -17- 1282136 Θ所示圖中顯示錐形部啟始處與夾制於晶圓固持器上 之曰曰圓最外周邊部之偏差量(錐形化量)間關係。亦即已知若 錐形化量較圖中所示偏差量小,則晶圓完全被夾制。此外, 已知右錐形化量大於圖8所示偏差量,則晶圓未完全被夾制 且處於愁/孚狀態(類似懸臂樑)。圖9A至9E顯示與圖8所示 L2a至L2e對應之狀態。 藉由上述程序,藉由比較步驟504與506中所得結果(步驟 507)即可清楚所形成之符合平坦度SFQRsr之容許規範之 站立外型與夾制後之晶圓邊緣外型間關係(步驟508)。 圖8 一 9所不情況意味可將遭夹制晶圓假設為下列兩種狀 態: (狀態1) 因吸錢得晶圓背側完全為晶圓固持器吸引。在此情 下’判定所夹制晶圓之表面外型與晶圓完全為—理想平 吸引時所具背側外型相同。自因而判定之晶圓表面外型 可獲得如圖6所示之參數Zi、z” 接著判定這些 數4 Ζ2、χι及&是否符合上述條件(丨)至(4)。 (狀態2) 曰曰圓$側未因吸六而—人达 、、衣U及力而凡全為晶圓固持器所吸引。在此1 況下’ ?夹制之晶圓之表面會因夾制而有些變形。在自〗 站立狀態下之晶圓表面外型對遭夹制晶圓之表面外型影f 居首。因此,可由自由站立下之晶圓表面外型判定遭爽专 晶固之表面外型。自因而判定之表面外型即可獲得如圖“ 1 Z2 X丨及X2。接著判定這些參數Z丨、z2、Xd 90347doc -18- 1282136 面外型對i=r:(:(4)。在自由站立狀態下之晶圓表 處之锆们,曰曰囫之表面外型影響程度,可自晶圓邊緣 可:二、與遭夹制晶圓之彎曲度間關係判定之。 曰遭失制晶圓為狀態1與狀態2。更精確言之’部分 刻—曰 凡王為日日圓固持器吸引。若係此情況,則 广曰圓之第-提及部之表面外型與晶圓背側完全為理想 二及引時相同,i自處於自由站立下之晶圓表面外型判 疋晶圓之第二提及部之表面外型。 ,以及處於自由站 之表面外型影響程 。因此,在步驟5 0 6 曰曰圓月側是否完全為晶圓固持器吸引 立狀態下之晶圓表面外型對遭夹制晶圓 度,端視所採用之晶圓固持器類型而定 ^圖5),應針對可用以固持晶圓之各類晶圓固持器施行模 政較佳。在本具體實施例中,對兩類晶圓固持器施行模擬, 亦即固持器A與固持器B。 因此,可藉由施加依晶圓邊緣部之部分部位之後表面外 型之上述參考,製作符合預估需求之平坦度評估。 利用上述方法,即可辨明符合平坦度之容許規範SFQRsr 之夾制後與自由站立狀態下之晶圓邊緣外型間關係。 接著於圖1 0中顯示採用依第二具體實施例之平坦度評估 方法之晶圓篩選方法。 在圖10所示篩選方法之實例中,可達成符合以圖5所示程 序推估之容許規範SFQRsr之夾制後之晶圓邊緣外型與自由 站立狀悲下之晶圓邊緣外型間關係(步驟1 〇 〇 1)。此外,並測 量在自由站立狀態下之晶圓邊緣外型(步驟1 002)。娜量裝置 90347.doc -19- 1282136 γ為可以必要解析度測量晶圓外型之任意測量裝置,未特 疋;限於光學型'接觸型或靜電電容測量型測量儀器。 著在少驟1 003中汗估符合容許規範之部位數與邊緣除 :卜區’並判定符合預估需求之晶圓之部分部位之程度。而 後選擇受評估晶圓之可應用性以及在各邊緣除外區中之性 能(步驟編)’並將晶圓裝運或供應至再處理處。 在第二具體實施例中亦可達成與第—具體實施例 果。 此外,在第二具體實施例中,判定在自由站立狀態下之 曰曰0外型(可見側與背側),並獲得遭夹制晶圓可具所期平坦 度SFQRsrg之條件標準。接著評估遭夹制晶圓之叫^。 因此需針對各部分部位推估平坦度SFQRSR,例如盘第一 具體實施例相較,可達成優點在於得以降低評估時間。 (第三具體實施例) 曰=第-及第二具體實施例中’依所評估之部位位置選擇 曰日圓平坦度評估方法。在二 — 第一 /、體貫施例中,正確評估之 平坦度不佳處非在部位處, 之特定部分。 ㈣在-0固持器設計所導致 圖11A係晶圓固持哭夕 ^ 行°。之千囬圖,圖11B則係沿圖11A之 11B -11B線所取剖面圖。 如圖11A與11B所示,固持器中央處具有三個晶圓承載/ 置換提舉栓孔11 0 1,並製作 栓孔⑽上之夹制。提:: 不會導致在部分提舉 在於其係充作晶圓固持^^相異處 …十限制造成之特定部。在提舉 90347 doc -20 - 1282136 栓孔1101上之部位上無法發生均勾夾制。 十旦:乡於提舉板孔11。1上之部位檢查夹制後對晶圓平坦 又之〜曰圖12顯不夹制後之後表面平坦度與位 孔1101上之部位之平ie择吝、士、e 捉牛才王 I m之十坦度农減量間關係。 如圖12所示關係可知,平坦度衰減在由提舉栓孔1101導 平坦度哀減量較圖12之。大之部位中造成麻煩,亦即 録面之平坦度衰減量独大。因此,為正確評估在上述 ^刀中之部位’除取得晶81外料,尚取得晶圓固持器結 構,以施加平坦度評估方法。此 卜為5平估在其匕部分處 ’’在根據僅採用晶圓外型資料之完全夾制假設下, 貫施平坦度評估方法。 再者在第二具體貫施例中,可这忠盘楚g _ ^ 相同效果。 了達成與弟一具體實施例 此外’依第三具體實施例,例如不僅在部分部位處,而 係在位於晶圓固持器之特定部分上之部位處,例如在位於 提舉栓孔上之部位處,可在與曝光裝置感應平坦度類似之 狀恶下評估平坦度。結果與第—具體實施例之情況相較, 即可在極為類似於曝光裝置感應平坦度之狀態下評估平土曰 度。 一 (第四具體實施例) 在第-至第三具體實施例中’解釋根據晶圓與晶圓固持 :間位置關係而可有效反映在夹制狀態下之晶圓平坦度之 晶圓平坦度評估方法。 換言之,第四具體實施例與藉由特別注意晶圓後表面外 90347.doc -21 - 1282136 型狀態而非晶圓與晶圓固持器間位置關係而選擇評估方法 =法有關。在此情況T,f財所期夹制狀態下正確取 得晶圓平坦度。以下即詳述本方法。 圖13A顯示晶圓後表面遭夹制下之晶圓前表面局部平坦 度(SFQR)測量結果。類似地,圖UB顯示晶圓前表面遭夹 制下之晶圓後表面局部平坦度測量結果。在任一情況下, 大部分的局部平坦度值分布在低於5〇奈米下,且彼此間之 分布情況極為類似。更詳細調查該等情況所得結果示如圖 14A” 14B。圖14A顯不後表面遭夾制下之前表面測量結果, 圖14B則顯示在前表面遭夾制下之後表面測量結果。圖“八與 各顯示在晶圓中央部中具高平坦度之64 面 積。為利觀察之故,將圖14B中之χ軸顛倒。如圖14a、i4B 所示,兩種情況間極為類似。若上述值之平坦度,亦即在 64 111111平方面積中具有近乎1〇〇11111{)邛之平坦度,則可知晶 圓厚度分布G緩步傳遞至前表面,即使後表面或前表面遭夾 制亦然。在此情況下,” p-p "係表峰對峰且其與上述 nSFQR”(圖μ)意義相同。在此實驗中,已知晶圓固持器之 衫響並不顯著,且實質上僅測量晶圓之平坦度,即使在圖 14A、14B中之X軸顛倒亦然。 圖15A顯示晶圓之自由站立狀態,且晶圓後表面平坦度一 邊又均較晶圓前表面低。此在單一拋光晶圓之情況下尤為顯 著。當晶圓後表面夾制於栓夹上時,在晶圓崎嶇度與氣壓 間達成平衡時,晶圓即停止變形,示如圖丨5B。因此,晶圓 不會完全抵達栓夾之栓頂末端高度。此外,晶圓前表面平 ^〇347.doc -22 - 1282136 坦度極高。由於僅有具長波長之形變以及晶圓之不規則厚 度顯現於晶圓前表面上,故若前表面遭夹制,則晶圓前表 面與栓夹完全相符,示如圖15。若在此情況下測量晶圓前 表面平坦度,則此測量與晶圓厚度分布之測量等效。 平坦度之傳播端視晶圓前後表面之凹凸部之大小與波長 而定。所見顯現於晶圓前表面側上之凹凸部料具長波^ 之形變型式及不規則厚度,❿凹凸部如具短波長之钮刻检 則見於晶圓後表面。由於在晶圓前表面上所見凹凸部具長 波長’故當晶圓後表面或前表面遭夾制時,可藉由對检^ 之真空吸力兒完全傳播至未受夾制表面。但在晶圓後表面 上具短波長之凹凸部之情況下,傳播方式端視凹凸部大小 與波長、栓夹之栓節距、環形固持器之環狀外型等而異。 因此,為瞭解後表面平坦度如何傳播至晶圓前表面,需將 晶圓夹制於晶圓固持器上或施行模擬。 β圖14B顯示晶圓前表面遭固定或夾制時所得之後表面測 量結果’且該結果大體上等於晶圓厚度分布^量結果。如 圖16A至16C及17A至17C所示,藉由利用職(有限元素法) 施行模擬所得結果,以判定當具圖14B之後表面厚度分布之 晶圓遭夹制時,圖HB之外型是否被複製於晶圓前表面上。 圖16A顯示自圖14B之實際測量值取出部分面積8 ιη戰25腿 所得結果(在此實例中為33·3 _p_p),將之固接^ _節 距之栓上,並將如此獲得之平坦度分佈是為晶圓後表面平 坦度分布(圖16A)。推導當利用大氣壓力而形變之晶圓時所 得之晶圓前表面外型(圖16B:在此情況下,29腿 90347.doc -23 - 1282136 至前表面)。類似地,推導在栓上之應力分布,並使栓部與 晶圓接觸,示如空白部(圖16C)。 圖17A顯示僅將圖16A之平坦度大小乘上四所得結果,俾 利用相同方法推估晶圓後表面平坦度分布。8mmx25mm面 積之平坦度為133.2 nmp-p,並將具有丨mm栓夾之節距之栓 設定為晶圓後表面平坦度。推導當利用大氣壓力使晶圓形 變時所得之晶圓前表面外型(圖17B :在此情況下,1〇9 8 P-P傳播至前表面)。類似地,推導栓上之應力分布,並使栓 部與晶圓接觸,示如空白部(圖1 7C)。 圖18顯示以本方法推導之栓接觸率與晶圓平坦度之相對 關係。在8x25 mm2面積中之局部平坦度近乎為3〇nm p彳之 情況下,近乎loo%的平坦度傳播以支持圖MA、14B之實驗 結果,但接觸率隨平坦度之衰減而降低。 圖19顯示利用後與前表面之平坦度值11111 p_p推測之後表 面對前表面之平坦度傳播速率值。 當夾制晶圓後表面時,在晶圓之前後表面上均存在具長 波長之凹凸部。但在此情況下,當推測晶圓後表面平坦度 傳播至晶圓前表面之程度時,可視之為將於前表面上顯示 100%的凹凸部,且傳播率變成一個問題。但幸運地,具短 波長之凹凸部僅存在於晶圓後表面上。因此,即使在晶圓 2於自由站立狀態下,將測量晶圓厚度分布所得結果視為 當晶圓前表面遭夾制時測量晶圓後表面所得之後表面平坦 度分布,亦無問題發生(圖13B)。亦即,即使將圖19之橫座 標上之後表面平坦度視為根據圖20所示晶圓厚度所得之平 90347.doc -24- 1282136 坦度’亦無問題發生。藉由如此讀取平坦度,橫座標係表 藉由-般晶圓厚度測量裝置所得結果。如此即可根^述 結果預測當晶圓遭夾制於實際晶圓固持器上曰义 °° 守’日曰圓前表 面平坦度之測量結果。 如亡述,❹者得以選擇性使„估方法,以反映在夹 制狀悲下所得之初始設定所需之晶圓平坦度結果。 圖21係本發日月之第四具體實施例之流程圖。作為晶圓厚 度資料,可採用在自由站立狀態下之厚度資料。根據利用 晶圓後表面參考所得之厚度不規則性資料計算局部平坦度 (假設晶圓後表面受真空夾制而完全平坦)。在結果超出參考 值之情況下’例如考量在圖18中,晶圓後表面平坦度超過 近乎30績。在&情況下,利用前述針對局部區域給=平挺 度^方法施行晶圓夾制模擬。接著計算失制而形變後 a Π $表面外型,根據晶圓前表面外型計算局部平土曰 度;及輸出最終結果。針對各局部區域判定超出'參考值與 否,無需對整個局部區域施行FEM模擬。利用實際測量或 模擬先行針對各類晶圓判定參考值較佳。 此外,可以用夾制於實際使用之晶圓固持器上之前表面平坦 度之觀祭,A換圖21中所不晶圓夾制模擬處理。更特別言之, 不J用圖22。在此情況中,作為晶圓厚度,可使見色古狀 恶下之厚度資料。以晶圓後表面為參考,根據厚度不規則性資 料计^r局σ卩平坦度(假設晶圓後表面因真空夾制而完全平坦)。 在結果超出參考值之情況下,例如考量在圖18中晶圓後表面平 L度超出近乎nm。接著將晶圓夹制於晶圓固持器上,並 90347.doc -25- 1282136 貝::曰曰®前表面平坦度。根據該平坦度計算局部平坦度, 亚充作最終輪出之用。 =採用根據可於短期内測量整個表面之菲索㈣叫干 二-:所為之平坦度測量設備中,將至少一部分超出參考 曰曰圓夹制’亚再度測量整個晶圓表面。藉由實際測量 或杈擬先行針對各類晶圓判定參考值較佳。 卜Τ利用圖23之流程圖推導在夾制狀態下之晶圓前 表:平坦度。在圖23中,作為晶圓厚度,利用在自由站立 狀恶下之厚度資料。根據利用後表面參考所得之厚度不規 貝π生貝料,十异局部平坦度。接著根據上述結果判定轉換常 數,並可推導如圖20所示之先行推導之平坦度轉換曲線, 可將轉換常數乘上後表面參考之局部平坦值,並可以相乘 ^吉果作為最終輸出。在此方法中,對具高精確度之平坦度 汗:而言’利用實際測量或模擬,針對各類晶圓與晶圓固 持為組合推導平坦度轉移曲線較佳。 (第五具體實施例) 在第五具體實施例中,解釋利用依本發明之晶圓平坦度 評估方法評估平坦度之晶圓平坦度評估裝置。 又 圖24顯示依本發明之第五具體實施例之晶圓平坦度言平估 裝置之第一實例之方塊圖。 評估裝置之第-實例配置如圖24所示。以前表面外型測 量設備24〇1測量在自由站立狀態下所評估之晶圓前表面外 型’並以後表面外型測量設備雇測量後表面外型。舉測 罝設備24(H、24G2之實例而言,可μ光學系統或靜電電 90347 doc -26- 1282136 容系統之設備。伸$ 備“Ο i、2402所:備不以上述設備為限。將測量設 , 侍之外型育料轉移至並儲存於a圓資料槐 存部2403。所儲存 於日曰0貝枓儲 可對應於複數張表。 在4刀情况下 先將曰曰圓固持益平臺外型相關 ― 料儲存於固㈣:㈣ W礼構相關孩 存邛04中。所儲存之資料不以一 種固持器資料為限,可對應於複數種固持器資料。 視需要㈣存於晶„料料部则資 坦度計算部24〇5,並 貝科朴至+ 欲呷估邱… 針對各指將之分為資料項。利用依 分^ H位置之下列參考之一將針對各部位分送之資料 (二)Γ欠::部位是否係部分部位或完整部位將資料分類 (芩閱第一具體實施例)。 (2)冲#欲#估部位與晶圓巾ί距離⑴或欲評估部位 =界線UH間距離D2’並依所計算之距離將部位分類為接 近晶圓邊緣部之部位與遠離晶圓邊緣部之部位(參閱第一 具體實施例,圖4A、4B)。 /一3)依欲評估部位是否已具未夹制部而將資料分類(參閱 弟二具體貫施例)。 以相對於自晶圓貧料儲存部24()3轉移資料之並聯或串聯 方式’將夹制部結構相關資訊與晶圓固持部平臺外型相關 資訊自固持H資㈣存部24轉移至平坦度計算部24〇5。 平坦度計算部2405依類別⑴、⑺、(3)施行下列平坦度計 算(1,)、(2丨)、(3丨)。 90347 doc -27- 1282136 o')藉由考量晶圓固持器 ^ M is ^ 至卜里相關資訊及夹制邻έ士 構相關貧訊,針對被歸 Α制礼 、巷十W 、馮邛刀部位之部位,計算當曰圓 义夹制於晶圓固持器上時之日 _ aa® 者針對各部位推導曝光 I接 CF〇p 衣置如知描器所感應之平坦产 αΓ:;外’針對被歸類為完整部位之部位計算當將: 0元'夾制於理想平面上時所得之前表面外型。、曰曰 :2’)精由考量晶圓固持器平臺外型 構相關資訊,針對被歸類 人剌#尨 “ π員為接近曰曰圓邊緣部之部位,計算 别拉— 得杰上4之晶圓邊緣部之前表面外 1。接者針對各部位推導暖 +先敍置如知描器所感應之平扫 度SFQRsr。此外,針對 丁一 曾者將W入十,圓邊緣部之部位計 0元王夹制於理想平面上時所得之前表面外型。 (3 )藉由考量晶圓固持考吉 槿相f a ^外心目關資訊及夹制部結 構相關^,針對被歸類為具未夹制部m s 圓遭夹制於晶圓固持器上時之晶圓邊緣部之前表面:二 接者針對各部位推導曝光裝置如掃描器所感應之平坦度 SFQRSR。此外,針對被歸類為不具未夹制部之部位二 將晶圓完全失制於理想平面上時所得之前表面外型。〜 若以使用複數種晶圓固持器取代使用—種晶圓固持器, 則針對各固持器計算平坦度SFQRSR。例如以計算出之平坦In the Mm (4), a method of calculating the flatness SFQRsr of each part and determining the flatness according to the holder structure and the wafer profile measured in steps 3〇2, 3G3 and shown in Fig. 3 is employed. In the second embodiment, the final shape obtained in the wafer fabrication process, such as the free standing edge profile in the wafer surface, is considered relative in the direction of the radius vector (in the direction of the periphery of the wafer) Value. Therefore, the wafer appearance (upper, upper and lower surfaces) in the free standing state is judged, and the flatness of the wafer to be clamped is SFQRsr. The receiver evaluates the flatness SFQRsr of the wafer being sandwiched. Figure 5 is a flow chart showing a wafer flatness evaluation method in accordance with a first embodiment of the present invention. As shown in Fig. 5, the surface appearance of the edge portion of the wafer in the middle of the clamping is modeled (step 5 is called, and has a shirting effect in the lithography process. An example of the modeled appearance is shown in Fig. 6. 90347 .doc ~ 16 - 1282136 Next, when the parameters Zi, Z2, and X2 are changed, the flatness SFQR of the partial portion is calculated for the modeled shape (step 502). Then, the clipped crystal is calculated according to the estimated demand (step 503). The rounded edge appearance tolerance value (step 504). In this case, for a specific example, the flatness set by the estimated demand is set to 0.1 micrometer. If the calculation result shows that the parameter of Fig. 6 is not Ζ:, Z2 'again, The allowable range of X2 meets the following conditions, that is, it can meet the estimated demand. (1) Z60.12 micron (2) 〇$ Ζ2$0·12 micron (3) X23 0 mm (4) X222 mm In addition, standing freely After the lower edge portion, the surface profile is modeled (step 505). Next, it is estimated by simulation that when the wafer having the above-mentioned back surface shape is clamped to the a circle used for holding, it is sandwiched. After the influence on the shape of the front surface (v. 5 0 6). In this case, the formation of the free standing condition The model of the surface appearance after the wafer fabrication process, the measurement data of the wafer edge profile, etc. Figures 7A and 7B show the surface appearance after modeling and the process for performing the steps 505 and 506 of Figure $ Cross-sectional view of the circular holder. Previously known as the wafer manufacturing process, the surface of the wafer was tapered and the front surface was shaped. Therefore, it is assumed that the model of the back surface is tapered. The calculation result of the influence of the taper of the surface on the shape of the front surface after the wafer holder is clamped. 9〇347 d〇c -17- 1282136 ΘThe figure shows the start of the taper and the clip The relationship between the amount of deviation (the amount of taper) of the outermost peripheral portion of the circle formed on the wafer holder. That is, if the amount of taper is smaller than the amount shown in the figure, the wafer is completely clipped. Further, it is known that the amount of right taper is larger than the amount of deviation shown in Fig. 8, the wafer is not completely clamped and is in a 愁/Fu state (similar to a cantilever beam). Figures 9A to 9E show the L2a shown in Fig. 8 The state corresponding to L2e. By comparing the results obtained in steps 504 and 506 by the above procedure (step Step 507), the relationship between the formed profile conforming to the allowable specification of the flatness SFQRsr and the wafer edge profile after the clamping can be clearly understood (step 508). Figure 8-9 does not mean that the package can be clamped. The wafer is assumed to be in the following two states: (State 1) The back side of the wafer is completely attracted to the wafer holder because of the money sucking. In this case, 'determine the surface appearance of the wafer to be wafer and the wafer is completely— The ideal flat suction has the same back side shape. From the thus determined wafer surface appearance, the parameters Zi, z" as shown in Fig. 6 can be obtained. Then, it is determined whether the numbers 4 Ζ 2, χι, and & meet the above conditions (丨) to (4). (State 2) The side of the circle is not attracted by the suction of the six-------------------------------------------------------------------------- In this case, '? The surface of the wafer being sandwiched may be somewhat deformed by the clamping. The surface appearance of the wafer in the self-standing state is the top of the surface appearance of the wafer being sandwiched. Therefore, the surface appearance of the surface of the wafer can be determined by the appearance of the wafer surface under free standing. From the thus determined surface appearance, it can be obtained as shown in Fig. 1 Z2 X丨 and X2. Then judge these parameters Z丨, z2, Xd 90347doc -18-1282136, and the surface type is i=r:(:(4). The zirconium at the wafer table in the free standing state, the degree of influence of the surface appearance of the crucible can be determined from the edge of the wafer: 2. The relationship between the curvature of the wafer being sandwiched is determined. The wafer is in state 1 and state 2. More precisely, it is 'partially engraved—the 曰fan is attracted to the yen holder. If this is the case, then the surface of the squall-refer to the surface and wafer back The side is completely ideal and the timing is the same. i is the surface appearance of the second reference part of the wafer from the free standing surface, and the surface appearance of the free station. In step 5 0 6 , whether the full moon side of the wafer holder is in the state of being attracted to the wafer, and the wafer surface is shaped, depending on the type of wafer holder used. 5) It should be preferred to implement mode management for various types of wafer holders that can be used to hold wafers. In this embodiment, two The wafer holder performs the simulation, that is, the holder A and the holder B. Therefore, the flatness evaluation conforming to the estimated demand can be made by applying the above reference based on the surface appearance of the portion of the edge portion of the wafer. According to the above method, the relationship between the wafer edge appearance and the free standing state of the SFQRsr in accordance with the flatness tolerance specification can be discerned. Next, the flatness evaluation method according to the second embodiment is shown in FIG. The wafer screening method. In the example of the screening method shown in FIG. 10, the wafer edge shape and the free standing shape of the wafer conforming to the allowable specification SFQRsr estimated by the procedure shown in FIG. 5 can be achieved. The relationship between the rounded edges (step 1 〇〇1). In addition, and measure the wafer edge appearance in the free standing state (step 1 002). The amount of device 90347.doc -19- 1282136 γ is necessary to analyze Any measuring device for measuring the appearance of the wafer is not special; it is limited to the optical type 'contact type or electrostatic capacitance measuring type measuring instrument. In the less frequent 1 003, the sweat is estimated to meet the allowable specification of the number of parts and edge division: Zone' and determine the extent of the portion of the wafer that meets the estimated demand. Then select the applicability of the evaluated wafer and the performance in each of the marginal exclusion zones (steps)' and ship or supply the wafer to the re- In the second embodiment, the result of the first embodiment can also be achieved. Further, in the second embodiment, the shape of the 曰曰0 in the free standing state (visible side and back side) is determined. And obtaining the condition standard of the desired flatness SFQRsrg of the wafer to be clamped. Then, the evaluation of the wafer being clamped is evaluated. Therefore, the flatness SFQRSR needs to be estimated for each part, for example, the first embodiment of the disk In comparison, an advantage can be achieved in that the evaluation time can be reduced. (Third embodiment) 曰 = - and - in the second specific embodiment - The method of evaluating the yen flatness is selected according to the position of the portion evaluated. In the second-first/those embodiment, the flatness is not properly evaluated at the specific part of the site. (D) caused by the design of the -0 retainer Figure 11A is the holding of the wafer crying. FIG. 11B is a cross-sectional view taken along line 11B-11B of FIG. 11A. As shown in Figures 11A and 11B, there are three wafer carrying/replacement lift pin holes 1101 at the center of the holder and the clamping of the pin holes (10) is made. To mention:: It will not lead to a partial mention that its system is used as a wafer holding unit. No hooking can occur on the part of the 90347 doc -20 - 1282136 bolt hole 1101. Ten Dan: The part of the town on the lifting plate hole 11.1 is checked and the wafer is flat after the clamping. 曰 Figure 12 shows the flatness of the surface and the position of the position on the hole 1101 after the clamping. , Shi, e catching the relationship between the cattle and the king I m ten candid reduction. As can be seen from the relationship shown in Fig. 12, the degree of flatness attenuation is lower than that of Fig. 12 by the flatness of the lift pin hole 1101. In the big part, it causes trouble, that is, the flatness attenuation of the recording surface is unique. Therefore, in order to correctly evaluate the portion in the above-mentioned knives, in addition to obtaining the crystal 81 outer material, the wafer holder structure was obtained to apply the flatness evaluation method. This is a flat evaluation of the flatness evaluation method based on the assumption that the wafer shape is only based on the full clamping of the wafer type data. Furthermore, in the second specific embodiment, this loyalty can be the same effect. A specific embodiment is further achieved by the third embodiment, for example, not only at a portion but at a portion of a particular portion of the wafer holder, such as at a portion of the lift pin hole. At the same time, the flatness can be evaluated under the similarity of the flatness of the exposure device. As a result, as compared with the case of the first embodiment, the flat soil temperature can be evaluated in a state very similar to the induction flatness of the exposure apparatus. (Fourth Embodiment) In the first to third embodiments, 'interpretation of wafer flatness according to wafer-to-wafer holding: positional relationship can effectively reflect wafer flatness in a sandwiched state evaluation method. In other words, the fourth embodiment relates to the selection of the evaluation method = by paying special attention to the state of the wafer rear surface 90347.doc -21 - 1282136 rather than the positional relationship between the wafer and the wafer holder. In this case, the wafer flatness is correctly obtained under the condition of T and F. The method is detailed below. Figure 13A shows the wafer front surface local flatness (SFQR) measurement of the wafer's back surface. Similarly, Figure UB shows the local flatness measurement of the back surface of the wafer under the front surface of the wafer. In either case, most of the local flatness values are distributed below 5 nanometers and the distribution is very similar. The results obtained by investigating the conditions in more detail are shown in Fig. 14A" 14B. Fig. 14A shows the surface measurement results after the rear surface is clamped, and Fig. 14B shows the surface measurement results after the front surface is clamped. Each display has 64 areas of high flatness in the center of the wafer. For the sake of observation, the axis of Figure 14B is reversed. As shown in Figures 14a and i4B, the two cases are very similar. If the flatness of the above value, that is, the flatness of approximately 1〇〇11111{)邛 in the area of 64 111111 square, it is known that the wafer thickness distribution G is slowly transferred to the front surface even if the rear surface or the front surface is clamped. The same is true. In this case, "p-p " is the peak of the peak and it has the same meaning as the above nSFQR" (Fig. μ). In this experiment, it is known that the wafer holder is not noticeable, and substantially only the flatness of the wafer is measured, even if the X-axis is reversed in Figs. 14A, 14B. Figure 15A shows the free standing state of the wafer, and the flatness of the back surface of the wafer is lower than the front surface of the wafer. This is especially true in the case of a single polished wafer. When the rear surface of the wafer is clamped to the peg, the wafer stops deforming when the balance between the ruggedness of the wafer and the air pressure is reached, as shown in Figure 5B. Therefore, the wafer does not fully reach the height of the top end of the plug. In addition, the front surface of the wafer is flat. 〇347.doc -22 - 1282136 is extremely high. Since only the deformation with long wavelength and the irregular thickness of the wafer appear on the front surface of the wafer, if the front surface is clamped, the front surface of the wafer completely matches the plug, as shown in Fig. 15. If the front surface flatness of the wafer is measured in this case, this measurement is equivalent to the measurement of the wafer thickness distribution. The flatness of the flatness depends on the size and wavelength of the uneven portion on the front and rear surfaces of the wafer. It is seen that the concave and convex portions of the concave and convex portions appearing on the front surface side of the wafer have a long-wavelength deformation pattern and an irregular thickness, and the concave and convex portions such as those having a short wavelength are found on the rear surface of the wafer. Since the concave and convex portions seen on the front surface of the wafer have a long wavelength ', when the rear surface or the front surface of the wafer is sandwiched, it can be completely propagated to the un-sanded surface by the vacuum suction of the inspection. However, in the case where the short-wavelength concave-convex portion is formed on the rear surface of the wafer, the propagation mode end view differs depending on the size of the concave-convex portion, the wavelength, the bolt pitch of the plug, and the annular shape of the annular retainer. Therefore, in order to understand how the back surface flatness propagates to the front surface of the wafer, the wafer needs to be clamped to the wafer holder or simulated. Fig. 14B shows the resulting surface measurement result ' when the front surface of the wafer is fixed or clamped' and the result is substantially equal to the wafer thickness distribution result. As shown in FIGS. 16A to 16C and 17A to 17C, the results obtained by the simulation using the finite element method are used to determine whether or not the pattern of the pattern HB is clamped when the wafer having the surface thickness distribution after FIG. 14B is sandwiched. It is copied on the front surface of the wafer. Figure 16A shows the result of taking out part of the area 8 ηη combat 25 legs from the actual measured value of Figure 14B (33·3 _p_p in this example), attaching it to the ^ _ pitch bolt, and flattening it so The degree distribution is the flatness distribution of the back surface of the wafer (Fig. 16A). Deriving the front surface appearance of the wafer when deformed by atmospheric pressure (Fig. 16B: in this case, 29 legs 90347.doc -23 - 1282136 to the front surface). Similarly, the stress distribution on the plug is derived and the plug is brought into contact with the wafer as shown by the blank (Fig. 16C). Fig. 17A shows the result obtained by multiplying the flatness of Fig. 16A by only four, and estimating the rear surface flatness distribution of the wafer by the same method. The flatness of the 8mm x 25mm area is 133.2 nmp-p, and the pitch of the pitch of the 丨mm plug is set to the flatness of the rear surface of the wafer. The front surface appearance of the wafer obtained when the crystal is changed by atmospheric pressure is derived (Fig. 17B: in this case, 1〇9 8 P-P propagates to the front surface). Similarly, the stress distribution on the plug is derived and the plug is brought into contact with the wafer as shown by the blank (Fig. 17C). Figure 18 shows the relative relationship between the plug contact ratio derived from this method and the flatness of the wafer. In the case where the local flatness in the area of 8x25 mm2 is approximately 3 〇 nm p彳, near-loo% flatness propagates to support the experimental results of Figs. MA and 14B, but the contact rate decreases as the flatness decreases. Fig. 19 shows the flatness propagation rate value of the front surface facing the surface after the flatness value 11111 p_p of the front surface and the front surface are estimated. When the back surface of the wafer is sandwiched, a long-wavelength uneven portion exists on the front surface of the wafer. However, in this case, when it is estimated that the flatness of the rear surface of the wafer propagates to the front surface of the wafer, it can be regarded that 100% of the uneven portion is displayed on the front surface, and the propagation rate becomes a problem. Fortunately, the concavities with short wavelengths are only present on the back surface of the wafer. Therefore, even when the wafer 2 is in a free standing state, the result of measuring the wafer thickness distribution is regarded as the surface flatness distribution after the measurement of the back surface of the wafer when the front surface of the wafer is sandwiched, and no problem occurs (Fig. 13B). That is, even if the surface flatness after the abscissa of Fig. 19 is regarded as the flatness of the wafer thickness shown in Fig. 20, 90347.doc -24 - 1282136 "degrees" is no problem. By reading the flatness in this way, the abscissa is obtained by the general wafer thickness measuring device. In this way, the results can be predicted as a result of measuring the flatness of the surface before the wafer is clamped on the actual wafer holder. In the case of a statement, the latter is able to selectively evaluate the method to reflect the wafer flatness result required for the initial setting obtained under the straits. Figure 21 is the flow of the fourth embodiment of the present day and month. As the wafer thickness data, the thickness data in the free standing state can be used. The local flatness is calculated according to the thickness irregularity data obtained by using the back surface reference of the wafer (assuming that the rear surface of the wafer is completely flat by vacuum clamping) In the case where the result exceeds the reference value, for example, in Fig. 18, the flatness of the rear surface of the wafer exceeds nearly 30. In the case of &, the wafer is applied by the method for the local area = flatness ^ Sandwich simulation. Then calculate the surface shape after the deformation and a Π $ surface, calculate the local flatness according to the front surface appearance of the wafer; and output the final result. For each local area, the judgment exceeds the 'reference value or not, no need Perform FEM simulation on the entire local area. It is better to use the actual measurement or simulation to determine the reference value for each type of wafer. In addition, it can be used before being clamped on the actual wafer holder. For the flatness of the flatness, A is replaced by the non-wafer clamping simulation process in Fig. 21. More specifically, it is not shown in Fig. 22. In this case, as the thickness of the wafer, it is possible to see the color of the film. Thickness data. Based on the back surface of the wafer, the σ卩 flatness is calculated according to the thickness irregularity data (assuming that the back surface of the wafer is completely flat due to vacuum clamping). If the result exceeds the reference value, For example, consider the flatness of the back surface of the wafer in Figure 18. The flatness of the wafer is more than nearly nm. Then the wafer is clamped on the wafer holder, and 90347.doc -25-1282136::曰曰® front surface flatness. The flatness is used to calculate the local flatness, and the sub-charge is used for the final round-off. = According to the Philippine (four) which can be used to measure the entire surface in a short period of time, the flatness measuring device is at least partially out of reference.曰 round clamping 'Asia re-measures the entire wafer surface. It is better to determine the reference value for various types of wafers by actual measurement or simulation. Bu Τ Use the flow chart of Figure 23 to derive the wafer in the sandwiched state. Table: Flatness. In Figure 23, as the wafer thickness, The thickness data used in the free standing state. According to the thickness of the back surface reference, the thickness is not the same, and the partial flatness is determined. Then the conversion constant is determined according to the above result, and the first step as shown in Fig. 20 can be derived. The derived flatness conversion curve can be multiplied by the local flat value of the back surface reference and can be multiplied by ^ji as the final output. In this method, for the flatness of high precision: It is preferable to use a practical measurement or simulation to jointly derive a flatness transfer curve for various wafer and wafer holdings. (Fifth Embodiment) In the fifth embodiment, the wafer flatness according to the present invention is explained. The evaluation method evaluates the flatness flatness evaluation device. Fig. 24 is a block diagram showing a first example of the wafer flatness evaluation device according to the fifth embodiment of the present invention. The first-example configuration of the evaluation device is shown in FIG. Previously, the surface profile measuring device 24〇1 measured the wafer front surface profile evaluated in the free standing state and then the surface profile measuring device employed the measured surface profile.罝 、 、 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 The measurement device and the waiter type material are transferred to and stored in the a circle data storage unit 2403. The stored in the Japanese yen 0 枓 枓 can correspond to a plurality of sheets. In the case of 4 knives, the 曰曰 round is first held. Benefits of platform appearance - material storage in solid (4): (4) W etiquette related to the child's memory 04. The stored data is not limited to one type of holder data, and can correspond to a plurality of types of holder data. Crystal „Materials Department is the calculation unit 24〇5, and Beike Pu to + 呷 呷 邱 ... ... 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对 针对Information on the distribution of parts (2) Γ : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : To estimate the distance = the distance D2 between the boundary UH and classify the part as close to the edge of the wafer according to the calculated distance The position and the portion away from the edge portion of the wafer (refer to the first embodiment, FIG. 4A, 4B). / a 3) classify the data according to whether the portion to be evaluated has an unpinned portion (refer to the second embodiment of the second embodiment) ). The information related to the structure of the clamping portion and the information about the appearance of the wafer holding portion platform are transferred from the holding unit 24 to the flat portion in parallel or in series with respect to the transfer of data from the wafer-poor storage unit 24 () 3 The degree calculation unit 24〇5. The flatness calculating unit 2405 performs the following flatness calculations (1,), (2丨), and (3丨) in accordance with the categories (1), (7), and (3). 90347 doc -27- 1282136 o') By considering the wafer holder ^ M is ^ to the related information of the Bu Li and the related poor gentleman's structure, the singer, the lane 10 W, Feng Xiaodao The part of the part is calculated as the time when the 曰 义 夹 is placed on the wafer holder _ aa® is to induce the exposure for each part I 〇 CF 〇 p clothing such as the flat product induced by the 描 器 ; ;; Calculate the front surface appearance obtained when the: 0 element' is sandwiched on the ideal plane for the part classified as the complete part.曰曰: 2') The essence of the wafer holder platform is related to the information of the external structure of the wafer holder. For the categorized person 尨#尨" π is the part close to the edge of the circle, calculate the 别拉 - 得杰上4 The edge of the wafer is outside the front surface of the wafer. The receiver pushes the warming + for each part to describe the SFQRsr sensed by the scanner. In addition, for Ding Yi, the W will enter the ten, the edge of the circle. The original surface appearance obtained when the 0 yuan king is clamped on the ideal plane. (3) By considering the wafer holding of the GI 外 外 external information and the structure of the clamping part ^, The unfinished portion ms is the front surface of the wafer edge portion when it is sandwiched on the wafer holder: the second connector is used to derive the flatness SFQRSR sensed by the exposure device such as the scanner for each part. If the part is not un-sanded, the front surface is obtained when the wafer is completely lost on the ideal plane. ~ If a wafer holder is used instead of a plurality of wafer holders, the calculation is performed for each holder. Flatness SFQRSR. For example, to calculate the flatness

度值SFQRsr中最差者作為平坦度SFQRsr,或針對各固持Z 推導各平坦度SFQRSR。將因而推導之資料轉移i 失: 判定部2406。 在通過/失敗判定部鳩中,針對各部位施行理想階層化 90347.doc -28- !282136 處理,所推估之SFQR為階層化殘值之”最大值(Max)_最小值 (Mm)"。該結果係指因而計算之值是否將符合與微影中焦 點文化有關之預估需求輸出。當施行依第四具體實施例史 平坦度評估方法時,平坦度計算部24〇5施行步驟21〇3至 21〇7、2201、2202與23〇1,示如圖以至^。 依所評估裝置之第—實例,即可施行根據依第-、第三 或第四具體實施例之平坦度評估方法之平坦度評估處理。 圖25顯示依本發明之第五具體實施例之晶圓平坦度評估 裝置之第二實例之方塊圖。 評估裝置之第二實例之配置如圖25所示。以邊緣部前表 面外型測量設備2501測量在自由站立狀態下欲評估之晶圓 之邊緣部之前表面外型,並以邊緣部後表面外型測量設備 ㈣測量邊緣部後表面外型。舉測量設備2训、咖之— 二=而可給定光學型或接觸型步階(具水平差異)表,或 白表之故備。但該等設備不以上述設備 ^ 要可以所需解析“量邊緣外型即可。將邊緣部 資料不以Lr 資料儲存部2503。所館存之 、與第一〜 ’在某些情況下,可對應複數張表。 、A列頦似,先將晶圓固持器平臺外型相關 第夾制::“冓相關資訊儲存於固持器資料儲二^ :二Γ似’所儲存之資料不以-類固持器資料為限:、 下,可對應於複數種固持器資料。 視需要將儲存於固持器資料儲存部2 於晶圓資料儲存部2503 、杆以及儲存 之貝料轉移至平坦度計算部 90347.doc -29- 1282136 2505 固持=料!部25Q5中,當將欲評估之晶圓夹制於晶圓 '日寸,描繪邊緣部之前表面外型,並推導參數Ζι、 2 Xl、X2(苓閱圖6之第二具體實施例)。 接著將平坦度計算部25〇5推導之參數&、心、Xl、L轉 移^通過/失敗判定部25〇6。在通過/失敗判定部Μ%中,^ 估符合容許規範之部位數,並判定符合預估需求之部分部 位之程度及輸出結果。The worst of the degrees SFQRsr is used as the flatness SFQRsr, or the flatness SFQRSR is derived for each holding Z. The data transfer i thus derived is lost: the determination unit 2406. In the pass/fail determination unit, the optimal stratification 90347.doc -28-!282136 is performed for each part, and the estimated SFQR is the "maximum (Max)_minimum (Mm)" The result refers to whether the thus calculated value will meet the estimated demand output related to the focus culture in the lithography. When the fourth flat embodiment history flatness evaluation method is performed, the flatness calculating unit 24〇5 performs the steps. 21〇3 to 21〇7, 2201, 2202, and 23〇1, as shown in the figure and to ^. According to the first example of the device to be evaluated, the flatness according to the first, third or fourth embodiment may be performed. A flatness evaluation process of the evaluation method. Fig. 25 is a block diagram showing a second example of the wafer flatness evaluation apparatus according to the fifth embodiment of the present invention. The configuration of the second example of the evaluation apparatus is as shown in Fig. 25. The edge front surface measuring device 2501 measures the surface appearance before the edge portion of the wafer to be evaluated in the free standing state, and measures the rear surface appearance of the edge portion with the edge portion rear surface measuring device (4). 2 training, coffee - two = and Given optical type or a contact type step order (with a difference in level) table, the table, or white so prepared, but not to such equipment and can resolve the above-described apparatus ^ "edge profile to the desired amount. The edge portion data is not in the Lr data storage portion 2503. The deposit of the museum, and the first ~ 'in some cases, can correspond to a plurality of tables. Like the A column, the wafer holder platform is firstly related to the following: "The relevant information is stored in the holder data storage. ^: The information stored in the file is not based on the -type holder data. The limit: and the following may correspond to a plurality of retainer data. If necessary, transfer the data stored in the holder data storage unit 2 to the wafer data storage unit 2503, the rod, and the stored material to the flatness calculation unit 90347.doc -29 - 1282136 2505 Retaining = material! In section 25Q5, when the wafer to be evaluated is clipped to the wafer 'day size, the surface appearance before the edge portion is drawn, and the parameters Ζι, 2 Xl, X2 are derived (see Figure 6 Second embodiment. Next, the parameters &, heart, X1, L derived by the flatness calculating unit 25〇5 are transferred to the pass/fail determination unit 25〇6. In the pass/fail determination unit Μ%, The number of parts that meet the permissible specifications, and determine the extent of the part that meets the estimated demand and the output.

在此If況下,右以使用複數種晶圓固持器取代使用一種 晶圓固持II,則針對各固持器判定晶圓之部分部位符合預 估需求之程度。 因此,依評估裝置之第二實例,即可施行根據依第二具 肢K她例之平坦度評估方法之平坦度評估處理。 在第一與第二實例中,僅可將為圖24或25中所示m環繞 ^或為U2環繞部分置於清洗冑中,並於其中實際測量 晶圓之前後表面外型。可將其它部分置於遠離上述部分 處。例如可將為m環繞部分或為㈣繞部分置於晶圓製造 公司中’並由採購者保有其它部分,俾得以判定欲評估晶 圓之通過/失敗。 (第六具體實施例) 以第/、具體貫施例闡釋採用依本發明之晶圓平坦度評估 方法之晶圓製造方法。 圖6顯不依第六具體實施例之晶圓製造方法之第一實例 之流程圖。 90347.doc -30- I282136 如圖26所示,曰m杂丨4 i 斤不製造方法係根據所π宕,了从 及所設定之掣浐枚从 像所叹疋之工作條件以 第-… 形成晶圓’並達成例如因而形成之依 具體貫施例之晶圓之晶圓表 成之依 之平坦度符合預估需求時 -…曰曰圓表面 定。去曰圓# 、斤5又疋之工作製程條件固 田日日囫表面之平坦度不符預估兩士、„士 ρ , 之工作製程條件。 員估而“,即改變所設定 因此’藉由將依第一具體實施 :回:於晶圓製造製程,即可將晶圓之工作製程 1結果即可達成例如可有效率地製造平坦度符合預估需 求之晶圓之優點。 圓製造方法之一具體實例示如圖27 單晶如石夕單晶之 如圖27所示,利用已知方法形成半導體 晶錠(步驟2751)。 接著自該晶錠切割一區塊(步驟2752)。 而後將所切割之區塊之週邊部翻轉及/或研磨,以設定區 塊直徑為例如8英吋、12英吋等(步驟2753)。 在此之後,將翻轉及/或研磨之區塊切片,以獲得粗缝晶 圓(步驟2754)。 接著將粗繞晶圓之邊緣部切成斜角,並將粗糙晶圓之邊 緣部施作為預設外型,例如錐狀外型(步驟2755)。 將因而傾斜之粗糙晶圓之前表面及/或後表面磨割ο邛) 及/或研磨及/或蝕刻,以調整粗糙晶圓厚度為預設晶圓厚度 (步驟 2756)。 圓之前表面及/或 接著將歷經步驟2756之製程之粗糙晶 90347.doc -31 - 1282136 後表面拋光,以獲得最終晶圓(步驟2757)。 在此之後,以第一具體實施例之平坦度評估方法獲得最 終晶圓表面之平坦度。若最終晶圓表面之平坦度不符預估 需求,則至少改變步驟275 1至2757中之工作製程條件之一。 例如圖28所示,可依第二具體實施例或依第三或第四具 體實施例施行上述晶圓製造方法。亦即可藉由至少利用依 第二至第四具體實施例之一之平坦度評估方法獲得平坦度 評估資訊,並將因而獲得之評估資訊回饋予晶圓製造製程 之各工作步驟,達成與上述晶圓製造方法相同的優點。 上述晶圓製造方法係用以形成單側/雙側上具鏡射表面 之晶圓之方法之一實例。但以上述晶圓製造方法製造之晶 圓不以在單側/雙側上具鏡射表面之晶圓為限。舉所製晶圓 之一實例,例如鏡射表面晶圓2901歷經熱處理所得之退火 晶圓(圖29A);藉由在鏡射表面晶圓2901上形成磊晶層2903 所得之磊晶晶圓(圖29B);或藉由在一支撐基板上依序形成 一絕緣層2904及SOI層2905所得之SOI晶圓,例如所給定之 鏡射表面晶圓2901(圖29C)。具有各類退火晶圓,如圖29A 所示,可給定藉由熱處理而於其上形成DZ(裸露區域)層 2902之晶圓,或藉由熱處理而於其中具有擴散之摻雜物之 擴散晶圓。此外,具有各類SOI晶圓,或可給定具兩薄片晶 圓之黏著SOI晶圓。 對異於此處所示晶圓以外之晶圓亦可施行本發明之晶圓 平坦度評估方法係屬無庸置疑,並且亦可利用該評估方法 形成晶圓。 90347.doc 1282136 (第七具體實施例) 以第七具體實施例闡釋採用依本發明之晶圓平坦度評估 方法之晶圓品質保證方法。 概言之,僅在專用以顯示晶圓品質之品質保證單上顯示 例如與平坦度有關之保證SFQR值。 換言之,依前述具體實施例之晶圓平坦度評估方法,評 估例如自檯面向上突出之部位或在晶圓之部位中位於晶圓 檯面上特定位置處之部位之平坦度,其中該晶圓係實際固 接於晶圓固持器上或假想其固接於晶圓固持器上。晶圓檯 面直徑因晶圓固持器類型而異。晶圓檯面之特定部位之位 置亦因晶圓固持器類型而異。亦即曝光裝置所感應部位之 實際平坦度因晶圓固持器類型而異。若對各類晶圓固持器 施行晶圓平坦度評估處理,則所施行之平坦度評估處理具 較高精確度。 圖30顯示依本發明之第七具體實施例之晶圓品質保證方 法所得之品質保證單之一實例圖。 如圖30所示,針對各類固持器(諸如固持器A、固持器 B、…、固持器Y、固持器Z),將在將邊緣除外區設定為3 毫米、2毫米及1毫米處夾制後所得之保證SFQR值(AAA、 Z Z Z寻)特別標不於品質保證早上。晶圓採購者可根據品質 保證單檢測固持器類型,並將特別標示於固持器類型之行 上之保證SFQR值視為所購晶圓之平坦度。 因此,藉由對晶圓品質之保證,例如對各類晶圓固持器 之晶圓表面平坦度之保證,即得以保證將晶圓表面中之平 90347.doc S -Λ * - 1282136 坦度没定為接近曝光裝置感應之實際平坦度。由於對各類 曰曰圓固持器均可保證晶圓平坦度,故有利於晶圓採購者以 咼製造良率製造精細半導體積體電路,例如i00奈米世代之 半導體積體電路裝置。 (第八具體實施例) 在第一至第四具體實施例中所示晶圓平坦度評估方法可 類似適用於半導體裝置製造方法。 圖3 1係依第八具體實施例之半導體裝置製造方法之流程 圖0 如圖3 1所示,於微影製程3〇〇〇前施行工作步驟,例如氧 化步驟3006、化學汽相沉積(CVD)步驟3〇〇7、電極形成(例 如濺鍍)步驟3008、離子佈植步驟3〇〇9。依序並重複施行工 作步驟3006至3〇09之一以及微影製程3〇〇〇以製造半導體裝 置。微影製程3000始於光阻製程(光阻塗佈、烘製)步驟 3〇〇1,並於施行光罩對齊步驟後施行曝光步驟3〇〇2。接著 於顯影步驟则中將曝光之光阻顯影,並在以顯影步驟中 所得光阻圖案作為蝕刻步驟3004(例如若次一步驟係離子 佈植步驟3009,則在某些情況下此步驟可略之)中之光罩之 同時刻基礎層。最終,藉由光阻剝離步驟3〇〇5中之2 阻剝離,結束微影製程3〇〇〇。 如以上吳In this case, the right use of a plurality of wafer holders instead of using one wafer holding II determines the extent to which each part of the wafer meets the estimated demand for each holder. Therefore, according to the second example of the evaluation device, the flatness evaluation processing according to the flatness evaluation method according to the second limb K can be performed. In the first and second examples, only the m-surround or the U2 wrap portion shown in Fig. 24 or 25 can be placed in the cleaning crucible, and the front surface profile of the wafer can be actually measured therein. The other parts can be placed away from the above parts. For example, the m-surrounding portion or the (four)-wound portion can be placed in the wafer fabrication company' and the buyer retains other portions, and it is determined that the pass/fail of the crystal is to be evaluated. (Sixth embodiment) A wafer manufacturing method using the wafer flatness evaluation method according to the present invention will be explained by way of a specific example. Fig. 6 is a flow chart showing a first example of the wafer manufacturing method of the sixth embodiment. 90347.doc -30- I282136 As shown in Figure 26, 曰m 丨 4 4 i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i Forming the wafer' and achieving, for example, the wafer formation of the wafer according to the specific embodiment is determined according to the estimated demand - ... Go to the round #, 斤5 and 疋 疋 工作 工作 工作 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固 固According to the first implementation: back: in the wafer manufacturing process, the wafer work process 1 results can be achieved, for example, to efficiently manufacture wafers whose flatness meets the estimated demand. A specific example of the circular manufacturing method is shown in Fig. 27. Single crystal such as a stone single crystal As shown in Fig. 27, a semiconductor ingot is formed by a known method (step 2751). A block is then cut from the ingot (step 2752). The peripheral portion of the cut block is then inverted and/or ground to set the block diameter to, for example, 8 inches, 12 inches, etc. (step 2753). After that, the inverted and/or ground blocks are sectioned to obtain a coarse slit (step 2754). The edge of the rough wafer is then beveled and the edge of the rough wafer is applied as a predetermined profile, such as a tapered profile (step 2755). The front and/or back surface of the thus slanted rough wafer is ground and/or ground and/or etched to adjust the thickness of the rough wafer to a predetermined wafer thickness (step 2756). The front surface of the circle and/or the surface of the rough grain 90347.doc -31 - 1282136 which has been subjected to the process of step 2756 is then polished to obtain the final wafer (step 2757). Thereafter, the flatness of the final wafer surface is obtained by the flatness evaluation method of the first embodiment. If the flatness of the final wafer surface does not meet the estimated demand, then at least one of the working process conditions in steps 275 1 through 2757 is changed. For example, as shown in Fig. 28, the above wafer fabrication method can be carried out in accordance with the second embodiment or the third or fourth embodiment. The flatness evaluation information can be obtained by using at least the flatness evaluation method according to one of the second to fourth embodiments, and the evaluation information thus obtained is fed back to each working step of the wafer manufacturing process to achieve the above. The same advantages of wafer fabrication methods. The above wafer fabrication method is one example of a method for forming a wafer having a mirrored surface on one side/double side. However, the wafers produced by the above wafer fabrication method are not limited to wafers having mirrored surfaces on one side/double sides. An example of a fabricated wafer, such as an annealed wafer obtained by heat treatment of a mirrored surface wafer 2901 (FIG. 29A); an epitaxial wafer obtained by forming an epitaxial layer 2903 on a mirrored surface wafer 2901 ( FIG. 29B); or an SOI wafer obtained by sequentially forming an insulating layer 2904 and an SOI layer 2905 on a support substrate, such as a given mirrored surface wafer 2901 (FIG. 29C). Having various types of annealed wafers, as shown in FIG. 29A, may be given a wafer on which a DZ (bare area) layer 2902 is formed by heat treatment, or a diffusion of dopants having diffusion therein by heat treatment. Wafer. In addition, there are various types of SOI wafers, or an adhesive SOI wafer with two lamellae can be given. It is undoubted that the wafer flatness evaluation method of the present invention can be performed on a wafer other than the wafer shown here, and the evaluation method can also be used to form the wafer. 90347.doc 1282136 (Seventh embodiment) A wafer quality assurance method using the wafer flatness evaluation method according to the present invention is explained in the seventh embodiment. In summary, the guaranteed SFQR value, for example, related to flatness, is displayed only on a quality assurance sheet dedicated to displaying wafer quality. In other words, according to the wafer flatness evaluation method of the foregoing specific embodiment, the flatness of, for example, a portion protruding from the upper surface of the substrate or a portion located at a specific position on the wafer surface in the portion of the wafer is evaluated, wherein the wafer is actually Secured to the wafer holder or assumed to be attached to the wafer holder. The wafer surface diameter varies depending on the type of wafer holder. The location of a particular part of the wafer deck also varies with the type of wafer holder. That is, the actual flatness of the portion sensed by the exposure device varies depending on the type of wafer holder. If wafer flatness evaluation is performed on various types of wafer holders, the flatness evaluation process performed is highly accurate. Fig. 30 is a view showing an example of a quality assurance sheet obtained by the wafer quality assurance method according to the seventh embodiment of the present invention. As shown in Fig. 30, for various types of holders (such as holder A, holder B, ..., holder Y, holder Z), the edge exclusion zone will be set to 3 mm, 2 mm, and 1 mm. The guaranteed SFQR value (AAA, ZZZ search) obtained after the system is not particularly marked by the quality assurance morning. The wafer purchaser can detect the type of the holder based on the quality assurance sheet and consider the guaranteed SFQR value specifically marked on the holder type as the flatness of the purchased wafer. Therefore, by guaranteeing the quality of the wafer, for example, guaranteeing the flatness of the wafer surface of various wafer holders, it is ensured that the flat surface of the wafer is flat 90347.doc S -Λ * - 1282136 It is determined to be close to the actual flatness sensed by the exposure device. Since wafer flatness can be ensured for all types of dome holders, it is advantageous for wafer purchasers to manufacture fine semiconductor integrated circuits at a manufacturing yield, such as the semiconductor integrated circuit device of the i00 nano generation. (Eighth Embodiment) The wafer flatness evaluation method shown in the first to fourth embodiments can be similarly applied to a semiconductor device manufacturing method. FIG. 31 is a flow chart of a method for fabricating a semiconductor device according to an eighth embodiment. As shown in FIG. 31, a working step is performed before the lithography process, for example, an oxidation step 3006, chemical vapor deposition (CVD). Step 3〇〇7, electrode formation (e.g., sputtering) step 3008, ion implantation step 3〇〇9. One of the working steps 3006 to 3〇09 and the lithography process 3 are sequentially performed and repeated to fabricate a semiconductor device. The lithography process 3000 begins with a photoresist process (photoresist coating, baking) step 3〇〇1, and an exposure step 3〇〇2 is performed after the reticle alignment step is performed. Then, in the developing step, the exposed photoresist is developed, and the photoresist pattern obtained in the developing step is used as an etching step 3004 (for example, if the next step is an ion implantation step 3009, in some cases, the step may be omitted. In the middle of the mask, the base layer is engraved. Finally, the lithography process is terminated by the two-way peeling of the photoresist stripping step 3〇〇5. Such as Wu

石晶圓平坦度,同時將 之設定為接近曝光裝置感應之實際平坦度,則有助於提曰 半導體裝置之製造良率。自類似觀點可知,若評估處理: 之基礎層之平坦度,同時其接近曝光裝置感應之實際平坦 90347.doc -34- 1282136 度,則有助於提昇半導體裝置之製造良率。 因此,如本實例所示,在工作步驟3_至3_後及微影 製程·前取出處理中之晶圓,並例如對取出之晶圓施行晶 圓邊緣外型檢查步㈣1G。在邊緣檢查步驟EM中,檢查 晶圓邊緣之外型並例如施行參_5所述第二具體實施例 中所不之平坦度評估處理。在評估處理中,可獲得之資訊 為處理中之晶圓之平坦度’例如處理中之基礎層之平土曰度 是否維持在符合預估需求值,或維持在超出預估需求值但 不致造成實際製造製程出現問題。若處理中之基礎層之平 :旦度維持在適量值或維持在不致造成實際製造製程出現問 題之值,則卫作步驟3_至3_之工作製程條件及微影步 驟3〇〇1至3005之工作製程條件固定。換言之,若處理中之 基礎層之平坦度既非適量值亦非維持在不致造成實際製造 製私出現問題之值,則至少改變工作步驟3議至3〇〇9及微 影步驟職至娜之一之工作製程條件。因而將工作製程 條件最佳化’以維持適量值或維持在不致造成實際製造製 程出現問題之值。 在此κ例中’依第二具體實施例之平坦度評估方法適用 於半導體裝置製造製程,但依第一、第三及第四具體實施 例之平坦度評估方法均適用於半導體裝置製造製程。 因此,若將第一至第四具體實施例中所示晶圓平坦度評 估方法加諸於半導體裝置製造方法,即可進一步提昇半導 體裝置之製造良率。 已參閱第一至第八具體實施例閣釋本發明,但本發明不 90347.doc -35- 1282136 以上述具體實施例為限,在利用本發明時’可在不悖離其 技術範疇下作各種改良。 此外’可個別施行上述具體實施例,或可做適當組合並 施行之。上述具體實施例均係實例,並且實質上具有與本 發明之申请專利範圍中所述之技術構想相同之組態。在本 發明之技術範疇中包括可提供相同操作與效應之任意類型 具體實施例。 在上述具體實施例中包含各階段之發明,可藉由將上述 具體實施例中所揭之複數個組成份之適當組合,得到各階 _ 段之發明。 如上述,依以上具體實施例,包括晶圓平坦度評估方法* 可評估晶圓表面中之平坦度,同時可將之設定為接近曝光* 裝置感應之平坦度;執行該評估方法之晶圓平坦度評估裝 置;使用該評估方法之晶圓製造方法;使用該評估方法之 晶圓品質保證方法;使用該評估方法之半導體裝置製造方 去,及使用以該評估方法評估之晶圓之半導體裝置掣造方 法。 、鲁 熟悉此技藝者將易於推想附加優點與改良。因此,應廣 義轉本發明,不以此處所示與所述之特定細節及代:性 具二實施例為限。爰此’在不悖離隨附之申請專利範圍及 其專效品所界定之整體發明概念之精神或範疇下,可作各 種改良。 【圖式簡單說明】 圖1A、IB、1C及1D係一晶圓之平面圖; 90347.doc -36 - 1282136 圖2顯示與一參考實例有關之晶圓平坦度評估方法之流 程圖; 圖^顯不依本發明之第一具體實施例之晶圓平坦度評估 方法之流程圖; 圖4A、4B及4C顯示另一類實例之晶圓之平面圖; 圖5顯示依本發明之第二具體實施例之晶圓平坦度評估 方法之流程圖; 圖6顯示所塑造之晶圓之邊緣部之表面外型圖; 圖7A及7B顯示模型化之後表面外型與一晶圓固持器之 剖面圖; 圖8顯示晶圓後表面外型與偏差量間之關係圖; 圖9A、9B、9C、9D及9E分別顯示圖8所示L2a至L2e之狀 態圖; 圖10顯示採用依本發明之第二具體實施例之晶圓平坦度 評估方法之晶圓選擇方法之流程圖; 圖11A顯示一晶圓固持器之平面圖; 圖UB係沿圖11A之線11B-11B取得之剖面圖; 圖12顯示於一特定部夹制後,後表面平坦度與平坦度衰 減量間關係圖; 圖13 A顯示晶圓局部平坦度之測量結果圖(夹制後表 面,測量前表面); 圖13B顯示晶圓局部平坦度之測量結果圖(夹制前表面, 測量後表面); 圖14A顯不晶圓局部平坦度之細部研究結果圖(夹制後 9〇347.doc -37- 1282136 表面,測量前表面); 圖14B顯示晶圓局部平坦度之細部研究結果圖(夾制前表 面,測量後表面); 圖1 5 A係在自由站立狀態下之晶圓外型圖; 圖15B顯示在晶圓後表面夹制於一栓夾之狀態下之圖; 圖1 5 C顯示在晶圓顛倒並夾制其前表面之狀態下之圖; 圖16A、16B及16C顯示對應於一栓位置之晶圓後表面平 坦度分佈、改良晶圓之模擬結果以及在栓上之應力分布圖; 圖A、17B及17C顯示對應於一栓位置之晶圓後表面平 坦度分佈、改良晶圓之模擬結果以及在栓上之應力分布圖; 圖1 8顯示晶圓後表面平坦度與定速間關係圖; 圖19顯示晶圓之後表面平坦度與前表面平坦度間關係 圖; 圖20顯示依晶圓厚度之单 宓治义 反义十坦度與刖表面平坦度間關係 圖, 圖2 1顯示依本發明之第呈 不w昇體貝施例之晶圓平坦度評估 方法之第一實例之流程圖; 圖22顯不依本發明之第四具體實施例之晶圓平坦度評估 方法之第二實例之流程圖; 圖2 3顯示依本發明之第四1 恭 曰 /、體貝加例之曰曰圓平坦度評估 方法之第三實例之流裎圖; 圖24顯示依本發明之筮 弟五具體實施例之晶圓平坦度評估 裝置之第一實例之方塊圖; 圖2 5顯不依本發明之笛 弟五具體實施例之晶圓平坦度評估 90347.doc -38- 1282136 裝置之第二實例之方塊圖,· 圖26顯不依本發明之第六具體實施例之晶圓製造方法之 第一實例之流程圖; 圖27顯示依本發明之第六具體實施例之晶圓製造方法之 第一實例之製程之實例圖; 圖28顯示依本發明之第六具體實施例之晶圓製造方法之 第二實例之流程圖; 圖29A顯示一退火晶圓之剖面圖; 圖29B顯示一蠢晶晶圓之剖面圖; 圖29C顯示一 SOI晶圓之剖面圖; 圖3 0顯示依本發明之第七具體實施例之晶圓品質保證方 法所得之品質保證單之一實例圖; 圖3 1顯示依本發明之第八具體實施例之半導體裝置製造 方法之流程圖; 圖3 2之剖面圖顯示在自由站立狀態下之一部位之剖面以 及該部位完全被爽制於一理想平面上之剖面; 圖33 A、33B及33C之剖面圖顯示一完整部位之剖面;及 圖34A、34B及34C之剖面圖顯示一部分部位之剖面。 【圖式代表符號說明】 100 晶圓 101 邊界線 102 邊緣 103 有效曝光區 104 邊緣除外區 90347 doc -39- 1282136 105 完整部份 106 部份部份 407, 407a,407b 評估部位 408 晶圓中央 409 固持器 410 突出部 411 固持器庫 412 栓節距(固定值) 413 突出量(設為定值) 1101 提舉栓孔 1102 栓夾制部 2401 前表面外型測量設備 2402 後表面外型測量設備 2403, 2503 晶圓資料儲存部 2404, 2504 固持器資料儲存部 2405, 2505 平坦度計算部 2406, 2506 通過/失敗判定部 2501 邊緣部前表面外型測量設備 2502 邊緣部後表面外型測量設備 2901 鏡射表面晶圓 2902 裸露區域層 2903 蠢晶層 2904 絕緣層 2905 SOI層 90347.doc -40- 1282136 3001 3002 3003 3004 3005 3006 對應於栓夾之检位置之晶圓後 表面平坦度分布 在此情況下為33.3 nm p-p FEM之晶圓形變模擬結果 (預測之晶圓前表面外型) 在此情況下,29 nm p-p傳播至前表面 應力分布 在此情況下,幾乎接觸所有栓 =晶圓表面與固持器疊合 對應於栓夾之栓位置之晶圓後表面平坦 度分布在此情況下為133.2 nm p-p FEM之晶圓形變模擬結果(預測之晶圓前 表面外型) 在此情況下,109.8 nm p-p傳播至前表面 應力分布 在此情況下,在225個栓中接觸164個栓 90347.doc -41 -The flatness of the stone wafer, while being set close to the actual flatness sensed by the exposure device, helps to improve the manufacturing yield of the semiconductor device. From a similar point of view, if the evaluation process: the flatness of the base layer, while it is close to the actual flatness induced by the exposure device, it is helpful to improve the manufacturing yield of the semiconductor device. Therefore, as shown in the present example, the wafer being processed is taken out after the working steps 3_ to 3_ and before the lithography process, and for example, the wafer edge inspection step (4) 1G is performed on the wafer to be taken out. In the edge inspection step EM, the wafer edge profile is examined and, for example, the flatness evaluation process not described in the second embodiment described in the fifth embodiment is performed. In the evaluation process, the information available is the flatness of the wafer being processed', for example, whether the flatness of the base layer in the process is maintained at the estimated demand value, or maintained above the estimated demand value without causing There is a problem with the actual manufacturing process. If the base layer in the process is flat: the denier is maintained at an appropriate value or maintained at a value that does not cause problems in the actual manufacturing process, the working process conditions of the steps 3_ to 3_ and the lithography step 3〇〇1 are The working process conditions of 3005 are fixed. In other words, if the flatness of the underlying layer being processed is neither an appropriate value nor a value that does not cause problems in actual manufacturing, then at least change the working steps from 3 to 3 and the lithography step to Na. A working process condition. Therefore, the working process conditions are optimized to maintain an appropriate value or to maintain a value that does not cause problems in the actual manufacturing process. In the κ example, the flatness evaluation method according to the second embodiment is applicable to a semiconductor device manufacturing process, but the flatness evaluation methods according to the first, third, and fourth embodiments are applicable to a semiconductor device manufacturing process. Therefore, if the wafer flatness evaluation method shown in the first to fourth embodiments is applied to the semiconductor device manufacturing method, the manufacturing yield of the semiconductor device can be further improved. The invention has been described with reference to the first to eighth embodiments, but the present invention is not limited to the above specific embodiments, and may be used without departing from the technical scope thereof when utilizing the present invention. Various improvements. Further, the above specific embodiments may be individually performed or may be appropriately combined and implemented. The above specific embodiments are examples, and have substantially the same configuration as the technical concept described in the patent application scope of the present invention. Any type of specific embodiment that provides the same operations and effects is included in the technical scope of the present invention. The invention of each stage is included in the above specific embodiment, and the invention of each stage can be obtained by appropriately combining the plurality of components disclosed in the above specific embodiments. As described above, according to the above specific embodiment, the wafer flatness evaluation method* can evaluate the flatness in the wafer surface, and can be set to be close to the flatness of the exposure* device; the wafer flat performing the evaluation method Degree evaluation device; wafer manufacturing method using the evaluation method; wafer quality assurance method using the evaluation method; semiconductor device manufacturer using the evaluation method, and semiconductor device using the wafer evaluated by the evaluation method掣Method of making. Lu, who is familiar with this artist will easily think about additional advantages and improvements. Therefore, the invention should be broadly modified and not limited to the specific details shown and described herein. Various improvements may be made without departing from the spirit or scope of the overall inventive concept as defined by the accompanying patent application and its special effects. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1A, IB, 1C, and 1D are plan views of a wafer; 90347.doc -36 - 1282136 FIG. 2 is a flow chart showing a wafer flatness evaluation method related to a reference example; A flowchart of a wafer flatness evaluation method not according to the first embodiment of the present invention; FIGS. 4A, 4B and 4C are plan views showing wafers of another type of example; FIG. 5 shows a crystal according to a second embodiment of the present invention. Figure 5 shows a surface profile of the edge portion of the formed wafer; Figures 7A and 7B show a cross-sectional view of the surface profile and a wafer holder after modeling; Figure 8 shows FIG. 9A, 9B, 9C, 9D, and 9E respectively show state diagrams of L2a to L2e shown in FIG. 8; FIG. 10 shows a second embodiment according to the present invention. FIG. 11A is a plan view of a wafer holder; FIG. 11A is a plan view taken along line 11B-11B of FIG. 11A; FIG. 12 is shown in a specific portion. Rear surface flatness and flatness attenuation after clamping Figure 13 A shows the measurement results of the local flatness of the wafer (the rear surface is clamped, the front surface is measured); Figure 13B shows the measurement result of the local flatness of the wafer (the front surface is clamped, the back surface is measured) Figure 14A shows the results of the detailed study of the local flatness of the wafer (9 〇 347.doc -37 - 1282136 surface after the measurement, the front surface is measured); Figure 14B shows the detailed research results of the local flatness of the wafer (clip) Figure 1 5 shows the wafer profile in the free standing state; Figure 15B shows the diagram in the state where the back surface of the wafer is clamped to a pinch; Figure 1 5 C Figure 16A, 16B, and 16C show the back surface flatness distribution of the wafer corresponding to a plug position, the simulation result of the modified wafer, and the stress on the plug. Distribution Diagrams; Figures A, 17B, and 17C show the wafer back surface flatness distribution corresponding to a plug position, the simulated wafer simulation results, and the stress distribution on the plug; Figure 18 shows the wafer back surface flatness and Relationship between constant speed; Figure 19 shows crystal Figure 2 shows the relationship between surface flatness and front surface flatness. Figure 20 shows the relationship between the anti-sense ten-degree and the flatness of the surface of the wafer according to the thickness of the wafer. Figure 21 shows the first representation according to the present invention. FIG. 22 is a flow chart showing a second example of a wafer flatness evaluation method according to a fourth embodiment of the present invention; FIG. 2 is a flowchart of a first example of a wafer flatness evaluation method according to a fourth embodiment of the present invention; 3 is a flow chart showing a third example of the method for evaluating the flatness of the flatness of the fourth embodiment of the present invention; FIG. 24 is a view showing the wafer of the fifth embodiment of the present invention. A block diagram of a first example of a flatness evaluation device; FIG. 2 is a block diagram of a second example of a device according to a fourth embodiment of the present invention. 90347.doc -38- 1282136 26 is a flow chart showing a first example of a wafer manufacturing method according to a sixth embodiment of the present invention; and FIG. 27 is a view showing an example of a process of the first example of the wafer manufacturing method according to the sixth embodiment of the present invention. Figure 28 shows the sixth item according to the invention Figure 29A shows a cross-sectional view of an annealed wafer; Figure 29B shows a cross-sectional view of an amorphous wafer; Figure 29C shows a cross-sectional view of an SOI wafer; FIG. 30 is a view showing an example of a quality assurance sheet obtained by a wafer quality assurance method according to a seventh embodiment of the present invention; FIG. 31 is a flow chart showing a method of fabricating a semiconductor device according to an eighth embodiment of the present invention; Figure 3 is a cross-sectional view showing a section of a portion in a free standing state and a section in which the portion is completely cooled on an ideal plane; Figures 33, A, 33B and 33C are sectional views showing a complete portion; And the cross-sectional views of Figs. 34A, 34B, and 34C show a section of a portion. [Description of Symbols] 100 Wafer 101 Boundary Line 102 Edge 103 Effective Exposure Area 104 Edge Exclusion Area 90347 doc -39- 1282136 105 Complete Part 106 Partial Section 407, 407a, 407b Evaluation Area 408 Wafer Center 409 Holder 410 Projection 411 Holder bank 412 Bolt pitch (fixed value) 413 Projection amount (set to fixed value) 1101 Lifting bolt hole 1102 Bolt clamping part 2401 Front surface external measuring device 2402 Rear surface measuring device 2403, 2503 wafer data storage unit 2404, 2504 holder data storage unit 2405, 2505 flatness calculation unit 2406, 2506 pass/fail determination unit 2501 edge portion front surface outer type measuring device 2502 edge portion rear surface outer type measuring device 2901 Mirror surface wafer 2902 exposed area layer 2903 stupid layer 2904 insulating layer 2905 SOI layer 90347.doc -40- 1282136 3001 3002 3003 3004 3005 3006 The wafer rear surface flatness distribution corresponding to the position of the pin clamp is in this case The result is a crystal circular change simulation of 33.3 nm pp FEM (predicted wafer front surface appearance). In this case, 29 nm pp propagates to the front. The surface stress distribution is in this case, almost touching all the plugs = the wafer surface and the holder overlap the wafer post-surface flatness distribution corresponding to the plug position of the plug in this case is the crystal circular change of 133.2 nm pp FEM Simulation results (predicted wafer front surface profile) In this case, 109.8 nm pp propagates to the front surface stress distribution. In this case, 164 plugs are contacted in 225 plugs 90347.doc -41 -

Claims (1)

1282^^划57號專利申請案 中文申請專利範圍替換本(95年12月) 拾、申請專利範圍: 1. 一種晶圓平坦度評估方法,包括: 〜 測量一晶圓之前後表面外型;及 將該晶圓之該前表面公宝丨 d為數個部位,依評估部 位置選擇平坦度計算方法,並獲得晶圓表面中之平= 度^料算方㈣料料㈣—部分部㈣ 一完整部位而選擇; 4 其中於評估部位係完整部位時,選擇第-計算方法, 其係利用該晶圓之前後表面 晶圓完全被爽制於一理相平面上= 里值而根據假設該 曾平挺产.B U面上時所得之厚度分布,計 开千t度,而於評估部位係部分部位時,選擇第 2. :?圓:::據該晶圓固接於-晶圓固持器上時所得: 忒曰曰0之則表面外型分布,計算平坦度。 一種晶圓平坦度評估方法,包括·· 測量一晶圓之前後表面外型;及 將該晶圓之該前表面分割為數個部位,依評估部位之 位置選擇平坦度計算方法,並獲得晶圓表面中 評估部位與該晶財央之間距、及㈣部位與 "又疋於接近該晶圓邊緣部之供平坦度評估用之最 緣線之間距中夕一^ # y^ 並依如此¥出之距離選擇該 計算方法; 1 一其中於評估部位係固接於—晶圓固持器上時,選擇第 一=算方法’其係根據該晶圓固接於一晶圓固持器上時 所得之該晶圓之前表面外型分布,計算平坦度,·而於評 90347-951208.doc 1282136 估部位絲固接於一晶圓固持器上日夺,選擇第二計算方 法,其係利用該晶圓之前後表面外型 1生I冽里值而根據假 設該晶圓完全被夾制於一理想平面上時所得之严产八 布,計算平坦度。 又乃 3. 一種晶圓平坦度評估方法,包括·· 測量一晶圓之前後表面外型;及 將該晶圓之該前表面分割為數個部位,依評估部位之 ;圓後表面外型選擇平坦度計算方法,並獲得晶圓表面 中之平坦度。 4. 一種晶圓平坦度評估方法,包括·· 測里一日日圓之前後表面外型;及 將該晶圓之該前表面分割為數個部位’依評估部位下 之晶圓固持器之檯面外型選 晶圓表面中之平坦度。千坦…方法’並獲得 5·如申請專利範圍第3或4項之曰 Λ $夂阳圓平坦度評估方法,其中 自利用該晶圓之前後表面外 ^ ^ . . , ^ i之測置值而根據假設該晶 固元全被夾制於一理想平 坦度之第-計算方法,W ^所侍之尽度分布計算平 ± 根據§亥晶圓固接於一晶圓固 持益上牯所得之該晶圓之 第二計算方法中,擇 H十异平坦度之 弹做為该平坦度計算方法。 6.如申請專利範圍第5項 、之日日®千坦度評估方法,j:中藉由 實際固接該晶圓於一晶-中精由 下進行測量,而獲得該曰曰鬥门 並於實際固接狀態 得之該晶圓之該前表面外型分布。 口符裔上手所 90347-951208.doc 1282136 7.如申請專利範圍第5頊夕θ , 員之日日®千坦度評估方法,其中藉由 虛擬固接該晶圓於一晶圓 . 阳HJ固持為上,並猎由利用該晶圓 固持器之夾制特徵施行之赤 二 仃您爽制杈擬,獲得該晶圓固接於 該晶圓固持器上時所得 θ a < β亥日日圓之5亥則表面外型分布。 8· 一種晶圓平坦度評估方法,包括: 於自由站立狀態下測量-晶圓之厚度變化; 在假設根據測量結果將晶圓後表面修正為一平坦面 下,導出在晶圓後表面基準下之局部平坦度,· 導出在晶圓後表面之基準下對應於局部平坦度之大小 之平坦度轉換常數;及 根據平坦度轉換常數之數值以及在晶圓後表面基準下 之局邛平坦度’計算在晶圓固持器夾制時之晶圓前表面μ 之局部平坦度。 9· 一種晶圓平坦度評估方法,包括: 於自由站立狀態下測量一晶圓之厚度變化; 在假設根據測量結果將晶圓後表面修正為一平坦面 下,導出在晶圓後表面基準下之局部平坦度; < 當在晶圓後表面基準下之局部平坦度大小未超出一預 設值時,將在晶圓後表面基準下之局部平坦度部位作為 最終結果,當在晶圓後表面基準下之局部平坦度大小超 出”亥預ό又值時,即施行夾制該晶圓於一晶圓固持器上之 模擬;及 根據模擬結果計算將該晶圓夾制於該晶圓固持器上時 之該晶圓前表面之局部平坦度。 90347-951208.doc 1282136 ίο, 一裡晶w平坦度評估方法,包括·· 於自由站立狀態下測量一晶圓之厚度變化; 在假設根據測量結果將晶圓後表面修正為一平担 下,導出在晶圓後表面基準下之局部平坦度; 當在晶圓後表面基準下之局部平坦度大小未超出一 ,值時’將在晶圓後表面基準下之局部平坦度部位作: 最終結S,當在晶圓後表面基準下之局部 — 大 λ!、 出該預設值時’即夾制該晶圓於一晶圓固持器上.及 根據在夹制狀態下之該晶圓前表面外型計算局’ 度。 — 11 一種晶圓平坦度評估裝置,包括: 一測量一晶圓之前後表面外型之測量部; -將該晶圓之該前表面分割為數個部位之 ,复 =據評估部位之位置選擇—平坦度計算方法並取圓 表面之平坦度;及 圓 -選擇器,其於評估部位係完整部位時,選擇 异:法,其係利用該晶圓之前後表面外型之測量值而相 據假設該晶圓完全被夾制於一相 χ 分布,計算平坦度;而於評估部:2上時所得之厚度 切 ρ 估。卩位係部分部位時,選揠 Λ 其Γ根據該晶圓固接於一晶圓固持器上 時所付之該晶圓之前表面外型分 刀布’計算平坦度。 12· —種晶圓平坦度評估裝置,包括: -測量-晶圓之前後表面外型之測量邱及 -將該晶圓之該前表面分割為數個部:之取得部,其 90347-951208.doc 1282136 依據*平估部位之該晶圓後表面外型選擇一平坦度計算方 法並取得晶圓表面之平坦度。 1 3 · —種晶圓平坦度評估裝置,包括·· 測里一晶圓之前後表面外型之測量部;及 -將該晶圓之該前表面分割為數個部位之取得部,其 依據:評估部位下之晶圓固持器之檯面外型選擇一平二 度計算方法並取得晶圓表面之平坦度。 14 · 一種晶圓平坦度評估裝置,包括·· 7於自由站立狀態下測量—晶圓之厚度變化之測量 :局部平坦度取得部,其在假設根據測量結果將晶圓 彳面修正為-平坦面下’取得在晶圓後表面基準下之 局部平坦度; ^坦度轉換常數取得部,其取得對應於在晶圓後表 面^準:之局部平坦度大小之平坦度轉換常數;及 -計算部,其㈣該平坦度轉換f數值以及在晶圓後 、面基準下之局部平坦度,計算央制於 之該晶圓前表面之局部平坦度。 拜。°上時 15· 一種晶圓平坦度評估裝置,包括·· 部; 於自由站立狀態下测 昼一晶圓之厚度變化之測量 一局部平坦度取得部, 後表面修正為一平坦面下 局部平坦度; 其在假設根據測量結果將晶圓 ’取得在晶圓後表面基準下之 90347-951208.doc 1282136 模擬知行部,其在晶圓後表面基準下之局部平坦度 大小未超出一預設值時,將在晶圓後表面基準下之局部· =^度部位作為最終結果,當在晶圓後表面基準下之局 P平坦度大小超出該預設值時,即施行夾制該晶圓於一 晶圓固持器上之模擬,·及 曰β十算邛其根據模擬結果,計算在夾制該晶圓於該 晶圓固持器時,該晶圓前表面之局部平坦度。 16·種晶圓平坦度評估裝置,包括: :自由站立狀悲下測量一晶圓之厚度變化之測量籲 局部平坦度取得部,其在假設根據測量結果將晶圓 4表面修正為-平坦面下’取得在晶圓後表面基準下之 局部平坦度;1282^^第57号 Patent Application Chinese Application Patent Renewal (December 95) Pickup, Patent Application Range: 1. A wafer flatness evaluation method, including: ~ measuring the surface appearance of a wafer before and after; And the front surface of the wafer is a plurality of parts, and the flatness calculation method is selected according to the position of the evaluation part, and the flat surface of the wafer surface is obtained. (4) Material (4) - Part (4) Select the complete part; 4 When the evaluation part is the complete part, select the first-calculation method, which uses the wafer before the surface wafer is completely cooled on a phase plane = the value of the The thickness distribution obtained on the surface of the BU is measured by a thousand t degrees, and when the evaluation part is part of the part, the second is selected: ::?::: The wafer is fixed to the wafer holder When obtained from the top: 忒曰曰0 is the surface appearance distribution, and the flatness is calculated. A wafer flatness evaluation method includes: measuring a front surface shape of a wafer; and dividing the front surface of the wafer into a plurality of parts, selecting a flatness calculation method according to a position of the evaluation part, and obtaining a wafer The distance between the evaluation part of the surface and the center of the crystal, and (4) the part and the edge of the edge of the wafer for the evaluation of the flatness are the distance between the middle and the outer line. # y^ The distance is selected by the calculation method; 1) When the evaluation site is fixed to the wafer holder, the first method is selected, which is obtained when the wafer is fixed on a wafer holder. The surface of the wafer is distributed on the surface, and the flatness is calculated. In the evaluation of 90347-951208.doc 1282136, it is estimated that the wire is fixed on a wafer holder, and the second calculation method is selected, which uses the crystal. Before the circle, the surface of the surface is 1 冽I, and the flatness is calculated according to the assumption that the wafer is completely sandwiched on an ideal plane. 3. A wafer flatness evaluation method, comprising: measuring a front surface shape of a wafer; and dividing the front surface of the wafer into a plurality of parts, according to the evaluation part; Flatness calculation method and obtain the flatness in the wafer surface. 4. A method for evaluating a wafer flatness, comprising: measuring a front surface shape before and after a day of the Japanese yen; and dividing the front surface of the wafer into a plurality of parts 'outside the wafer holder of the evaluation portion The flatness in the surface of the wafer is selected.千坦...method' and obtain 5 如 申请 申请 申请 第 第 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂 夂The value is based on the assumption that the crystal solid element is all clamped to the first calculation method of an ideal flatness, and the calculation of the end of the W ^ is calculated according to the § Hai wafer fixed on a wafer holding gain. In the second calculation method of the wafer, a bomb with a different flatness is selected as the flatness calculation method. 6. In the case of the patent application scope item 5, the date of the thousand-degree evaluation method, j: in the actual fixation of the wafer in a crystal-medium fine measurement, the bucket door is obtained The front surface profile of the wafer obtained in the actual bonded state. Oral-style hand-held office 90347-951208.doc 1282136 7. If the patent application scope is 5th θ θ, the member's day-to-day evaluation method, in which the wafer is virtually fixed on a wafer. Hold on, and hunter by the use of the sandwich feature of the wafer holder, you can get the θ a < β海日 when the wafer is fixed on the wafer holder The surface of the Japanese yen is 5 wai. 8. A method for evaluating wafer flatness, comprising: measuring in a free standing state - thickness variation of a wafer; and assuming that the rear surface of the wafer is corrected to a flat surface according to the measurement result, and is derived under the back surface reference of the wafer The local flatness, · derives the flatness conversion constant corresponding to the local flatness on the basis of the back surface of the wafer; and the value of the conversion constant according to the flatness and the flatness of the flat surface reference Calculate the local flatness of the wafer front surface μ when the wafer holder is clamped. 9. A wafer flatness evaluation method comprising: measuring a thickness variation of a wafer in a free standing state; and assuming that the rear surface of the wafer is corrected to a flat surface according to the measurement result, and deriving under the reference of the rear surface of the wafer Partial flatness; < When the local flatness under the wafer back surface reference does not exceed a preset value, the local flatness portion under the wafer back surface reference is used as the final result, after the wafer The local flatness under the surface reference exceeds the value of the "pre-measurement", that is, the simulation of clamping the wafer on a wafer holder; and the wafer is clamped to the wafer according to the simulation result. The local flatness of the front surface of the wafer on the device. 90347-951208.doc 1282136 ίο, A method for evaluating the flatness of a wafer, including: · Measuring the thickness variation of a wafer in a free standing state; The measurement results correct the back surface of the wafer to a flat load, and derive the local flatness under the back surface reference of the wafer; when the local flatness under the reference of the back surface of the wafer does not exceed , the value of 'will be in the local flatness part of the wafer back surface reference: the final junction S, when the surface under the wafer back surface reference - large λ!, out of the preset value 'that is the crystal The wafer is mounted on a wafer holder and the wafer front surface is calculated according to the state of the wafer. — 11 A wafer flatness evaluation device, comprising: a front surface after measuring a wafer a measuring portion of the type; - dividing the front surface of the wafer into a plurality of parts, a plurality of positions according to the position of the evaluation portion - a flatness calculation method and taking the flatness of the round surface; and a circle-selector for evaluating When the part is a complete part, the different method is selected, which uses the measured value of the front surface of the wafer before the wafer is completely clamped to a phase distribution, and the flatness is calculated; The thickness of the film obtained by the second layer is estimated to be 部分. When part of the 卩 position is selected, the surface of the wafer is affixed to the front surface of the wafer when the wafer is fixed on a wafer holder. 'Calculating flatness. 12·- kinds of wafer flat The evaluation device includes: - measurement - measurement of the front surface of the wafer before and after the surface - dividing the front surface of the wafer into a plurality of parts: the acquisition part, 90347-951208.doc 1282136 The wafer rear surface shape selects a flatness calculation method and obtains the flatness of the wafer surface. 1 3 · A wafer flatness evaluation device, including: · Measurement of the surface appearance of the wafer before and after the wafer And a portion for dividing the front surface of the wafer into a plurality of portions, and selecting a flat second calculation method based on the surface appearance of the wafer holder under the evaluation portion and obtaining the flatness of the wafer surface. 14 · A wafer flatness evaluation device, including: 7 measured in a free standing state - measurement of thickness variation of a wafer: a partial flatness acquisition portion that corrects wafer facets to - flat according to measurement results Subsurface's local flatness under the back surface reference of the wafer; ^Tan conversion constant acquisition unit, which obtains a flatness conversion constant corresponding to the local flatness of the wafer surface: a calculation unit that (4) the flatness conversion f value and the local flatness at the wafer rear surface reference, and calculates the local flatness of the wafer front surface. worship. °上上15· A wafer flatness evaluation device, comprising: a portion; measuring a thickness variation of a wafer in a free standing state, a partial flatness obtaining portion, the rear surface being corrected to a flat surface and a flat portion Degree; it assumes that according to the measurement result, the wafer is taken under the reference of the back surface of the wafer, and the local flatness under the wafer back surface reference does not exceed a preset value. When the local portion of the wafer back surface reference is used as the final result, when the flatness of the flat surface P under the wafer back surface reference exceeds the preset value, the wafer is clamped. The simulation on a wafer holder, and the 曰β10 calculation, based on the simulation results, calculates the local flatness of the front surface of the wafer when the wafer is clamped to the wafer holder. 16. A wafer flatness evaluation apparatus comprising: a measurement of thickness variation of a wafer in a free standing state, a local flatness acquisition section that corrects a surface of the wafer 4 to a flat surface based on a measurement result Lower's local flatness under the wafer back surface reference; 一夾制部,其在晶圓後表 未超出一預設值時,將在晶 度部位作為最終結果,當在 坦度大小超出該預設值時, 持器上;及 面基準下之局部平坦度大小 圓後表面基準下之局部平坦 晶圓後表面基準下之局部平 即將該晶圓夾制於一晶圓固 δτπ砟,其根據在夾制狀態下 鼻局部平坦度 17· —種晶圓製造方法,包括: =所q之工作製程條件自—晶棒取得一晶圓; 測里所得晶圓之前後表面外型; 將該晶圓之該前表面分 衣囬刀割為數個部位,依評估部位之 90347-951208.doc 1282136 、取彳于晶圓表面之平 =其中平坦度計算方法係依評估部位係部分部位-, ^位而選擇,於評估部位係完整部位時,選二 算方法’其係利用該晶圓之前後表 。 ^ ^ p, ,-, i /旬里值而根 據假以曰曰圓完全被夾制於—理想平面 ㈣’計算平坦度,·而於評估部位係部分部位二2 ΓΗ其係根據該晶圓固接於-晶圓固持II上 ’于之》亥曰曰圓之前表面外型分布,計算平坦度; 判定所得晶圓表面之平坦度是否符合預估需:; 當所得晶圓表面之平坦度符合預估需而將 定之工作製程條件固定;及 ρ將所5 又 」所得晶圓表面之平坦度不符合預估需求時,即將所 设疋之工作製程條件改變。 、 18· —種晶圓製造方法,包括·· 根據所設定之卫作製程條件自—晶棒取得— 測量所得晶圓之前後表面外型; 卞=晶圓之該前表面分割為數個部位,依評估部位之 :::該後表面外型選擇一平坦度計算方法,並取得 晶圓表面之平坦度; 判疋所得晶圓表面之平坦度是否符合預估. 當所得晶圓表面之平坦度符合而… 定之工作製程條件固定;及 而求時’即將所設 ¥所仔晶圓表面之平土声 設定之…程條件=難需求時,即將所 90347-951208.doc 1282136 19· 一種晶圓製造方法,包括·· =所:定之工作製程條件自-晶棒取得-晶圓; 測里所知晶圓之前後表面外型; 將彡亥晶圓之該前表面分到為 刀口J為數個部位,依評估部位 方之晶圓固持器之檯面外 取得晶圓表面之平坦度 4 —平坦度計算方法’並 判定所得晶圓表面之平坦度是否符合預估需求,· 當所得晶圓表面之平扫产锌人猫# 十 十一度付合預估需求時,即將所設 疋之工作製程條件固定;及 當所得晶圓表面之平扫度 卞一度不付合預估需求時,即將所 $又疋之工作製程條件改變。 20.如申請專利範圍第17至19 ^ ^ 負中任一項之晶圓製造方法, 其中該晶圓係鏡射表面晶圓、 闾猫日日日日固、退火晶圓及SOI 晶圓中之一。 21 · —種晶圓品質保證方法,包括: 測量一晶圓之前後表面外型; 將該晶圓之該前表面分割為數個部位,依評估部位之 位置,自利用該晶圓之前後表面外型之測量值而根據假 設,晶圓完全被爽制於-理想平面上時所得之厚度分布 4异平坦度之第一計算方法 。 τ外万凌以及根據該晶圓固接於一 曰曰圓固持器上時所得之該晶圓之前表面外型分布計算平 坦度之第二計算方法中,選擇用以計算平坦度之方法, 並利用複數種晶圓固持器取得晶圓表面之平坦度·及 保證對各該等複數種晶圓固持器之晶圓表面之平坦 90347-951208.doc 1282136 度。 22· —種晶圓品質保證方法,包括·· 測量一晶圓之前後表面外型; 將該晶圓之該前表面分割為數個部位,依評估部位之 該晶圓之該後表面外型,自利用該晶圓之前後表面外型 之測量值而根據假設該晶圓完全被夹制於一理想平面上 時所得之厚度分布計算平坦度之第—計算方法,以及根 據该晶圓固接於一晶圓固持器上時所得之該晶圓之前表 Γ外型分布計算平坦度之第二計算枝中,選擇用以計 算平坦度之方法’並利用複數種晶圓固持器取得晶圓表 面之平坦度;及 保證對各料複數種晶圓固㈣之晶圓表面之平坦 度。 23. —種晶圓品質保證方法,包括·· 測量一晶圓之前後表面外型; 將該晶圓之該前表面分割為數個部位,依評估部位下 外φ/日圓⑽裔之檯面外型,自利用該晶圓之前後表面 卜里之測!值而根據假設該晶圓完全被夾制於—理 面上時所得之厚度分布計算平坦度之第—計算方法 及根據該晶圓固接於一晶圓固持器上時所得之該晶圓: 前表面外型分布計算 以蚪曾承命 弟一彳开方决中,選擇用 厂-又之方法,並利用複數種晶圓固持器取得晶 圓表面之平坦度;及 保證對各該等複數種晶圓固持器之晶圓表面之平坦 90347-951208.doc 1282136 度。 24· —種半導體裝置製造方法,包括·· 在半導體裝置之工作製程後及微影製程前,取出正 施作之晶圓; 測量所取晶圓之前後表面外型; 將該晶圓之該前表面分割為數個部位,依評估部位之 位置選擇-平坦度計算方法,並取得晶圓表面:平^ • 度’其中平坦度計算方法係依評估部位係部分部位或完 整部位而選擇,於評估部位係完整部位時,選擇第一= 算^法,其係利用該晶圓之前後表面外型之測量值而根 據假設該晶圓完全被夾制於一理想平面上時所得之厚度 分布’計算平坦度;而於評估部位係部分部位時,選二 第"十开方法,其係根據該晶圓固接於一晶圓固持器上 時所得之該晶圓之前表面外型分布,計算平坦度; 判定所得晶圓表面之平坦度是否維持在符合預估需求 φ 之數值或維持在不致發生問題之數值; 當所得晶圓表面之平坦度維持在上述數值時,即將工 作製程與微影製程之工作製程條件固定;及 當所得晶圓纟面之平坦度無法維持在上述數值時,即 至少改變工作製程與微影製程之工作製程條件之一。 25· —種半導體裝置製造方法,包括: 在半導體裝置之工作製程後及微影製程前,取出正被 施作之晶圓; 測量所取晶圓之前後表面外型; 90347-951208.doc 1282136 將該晶圓之該前表面分割為數個部位,依評估部位之 該晶圓之該後表面外型選擇一平坦度計算方法,並取得 晶圓表面之平坦度; 列疋所传晶圓表面之平坦度是 之數值或維持在不致發生問題之數值 工 當所得晶圓表面之平坦度維持在上述數值時,即將 作製程與微影製程之工作製程條件固定;及 當所得晶圓表面之平坦度無法維持在上述數值時,即 至少改變工作製程與微影製程之工作製程條件之一。 26. —種半導體裝置製造方法,包括: 在半導體裝置之工作製程後及微影製程前,取出正被 施作之晶圓; ®被 測Ϊ所取晶圓之前後表面外型; 將該晶11之該前表面分割為數個部位,依評 方之晶圓固持3|之撫而从加^ 取得_面之平=卜型選擇-平坦度計算方法 2定所得晶圓表面之平坦度是否維持在符合預估需求 之數值或維持在不致發生問題之數值; 工 當所得晶圓表面之平坦度維持在上述數 作製程與微影製程之工作製程條件固定及 、 當所得晶圓表面之平坦度無法維 至少改變工作穿裎盥料^制 上述數值岭,即 77 - Μ主道㈣ 製程之工作製程條件之一。 •種丰導體裝置製造方法,包括: 測I一晶圓之前後表面外型; 90347-951208.doc 1282136 位割為數個部位,依評估部位之 =置::-平坦度計算方法,並取得晶圓 L其中平坦度計算方法係依評估部位係部分部- U位而選擇’於評估部位係完整部位時 算方法,其係'利用該晶圓之前後表面外型之測量根 據假設該⑽完全被夾制於—理想平面上時所得之厚度 分布,計算平坦度;而於評估吾立^ ^ ^ ^ 又 筐-呌管士、上廿〆 促係口 ρ刀部位時,選擇 “方法,其係根據該晶圓固接於-晶圓固持器上 時所付之該晶圓之前表面外型分布,計算平坦声. 根據所得平坦度判定該晶圓屬可接受與否^ ’ 利用根據上述判定而本丨中炎, j疋向判疋為可接受之晶圓製造一丰導 體裝置。 干等 28. —種半導體裝置製造方法,包括: 測量一晶圓之前後表面外型; 將該晶圓之該前表面分割為數個部位’依評估部位之 該晶圓之該後表面外型選擇—平坦度計算方法,並取得 晶圓表面之平坦度; 根據所得平坦度判定該晶圓屬可接受與否;及 利用根據上述判定而判定為可接受之晶圓製造-半導 體裝置。 守 29· —種半導體裝置製造方法,包括: 測K 一晶圓之前後表面外型; 將口亥曰曰圓之.亥則表面分割為數個部位,依評估部位下 方:晶圓固持器之檯面外型選擇一平坦度計算方法,並 取付晶圓表面之平坦度; 90347-951208.doc -12- 1282136 根據所得平坦度判定該晶圓屬可接受與否;及 體=根據上述判定而判定為可接受之晶圓製造一半導 3〇.—種半導體裝置製造方法,包括: 於自由站立狀態下測量一晶圓之厚度變化; 在假設根據測量結果將晶圓後表面修正為一平坦面 下,導出在晶圓後表面基準下之局部平坦度; 導出對應於在晶圓後表面基準下之局部平坦度大小之 局部平坦度轉換常數; 根據平坦度轉換常數之數值以及在晶圓後表面基準下 之局平坦度’計算在晶圓固持器夾制時之晶圓前表面 之局部平坦度; 根據上述計算判定該晶圓屬可接受與否;及 利用根據上述判定而判定為可接受之晶圓製造 體裝置。 31· 一種半導體裝置製造方法,包括·· 於自由站立狀態下測量一晶圓之厚度變化; 在假設根據測量結果將晶圓後表面修正為一平坦面 下,導出在晶圓後表面基準下之局部平坦度; 當在晶圓後表面基準下之局部平坦度大小未超出一預 設值時,將在晶圓後表面基準下之局部平坦度部位作為 最終結果,當在晶圓後表面基準下之局部平垣度大小起 出該預設值時,即施行夾制該晶圓於一晶圓固持器上之 模擬; % ° 根據模擬結果計算將該晶圓夾制於該晶圓固持哭上時 90347-951208.doc -13- 1282136 之該晶圓前表面之局部平坦度; 根據上述計算判定該晶圓屬可接受與否;及 利用根據上述判定而判定為可接受之晶圓製造一半導 體裝置。 32_ —種半導體裝置製造方法,包括: 於自由站立狀恶下測量一晶圓之厚度變化; 在假設根據測量結果將晶圓後表面修正為-平坦面 下,導出在晶圓後表面基準下之局部平坦度; 當在晶圓後表面基準下之局部平坦度大小未超出一預 设值時’將在晶圓後表面基準下之局部平坦度部位作為 最終結果’當在晶圓後表面基準下之局部平坦度大小超 出該預設值時,即施行夾制該晶B1於-晶US]持器上之 模擬; 根據在夾制狀離下夕曰m二士 部平坦 71 ^卜(日日圓刖表面外型計曾月 度; …a clamping portion, which will be the final result in the crystallographic portion when the wafer rear surface does not exceed a predetermined value, when the width exceeds the preset value, the holder is on; Flatness is the local flatness of the flat surface of the back surface of the flat surface. The local flatness of the wafer is clamped to a wafer. δτπ砟, which is based on the local flatness of the nose in the pinch state. The round manufacturing method includes: = the working process condition of the q is obtained from the ingot; a wafer is obtained from the front surface of the wafer; and the front surface of the wafer is cut into several parts, According to the evaluation part of 90347-951208.doc 1282136, take the flat surface of the wafer = where the flatness calculation method is selected according to the part of the evaluation part -, ^ position, when the evaluation part is the complete part, the second calculation The method 'is to use the wafer before and after the table. ^ ^ p, , -, i / 里 值 而 根据 假 假 假 完全 完全 完全 完全 完全 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Fix the surface profile before the wafer is held on the wafer holder II, and calculate the flatness; determine whether the flatness of the obtained wafer surface meets the estimated requirements:; The working process conditions will be fixed according to the estimated demand; and when the flatness of the surface of the wafer obtained by ρ is not in conformity with the estimated demand, the working process conditions to be set will be changed. 18) a method of wafer fabrication, including: · obtaining from the ingot according to the set process conditions - measuring the front and back surface of the obtained wafer; 卞 = the front surface of the wafer is divided into several parts, According to the evaluation part::: The back surface shape selects a flatness calculation method, and obtains the flatness of the wafer surface; determines whether the flatness of the obtained wafer surface conforms to the estimation. When the obtained wafer surface is flat Compliance with... The working process conditions are fixed; and the time is set to 'set the sound of the flat surface of the wafer surface. The process condition = when it is difficult to meet, the upcoming 90347-951208.doc 1282136 19 · A wafer The manufacturing method includes: ··=: the working process conditions are obtained from the ingot-wafer; the front surface of the wafer is known in the measurement; the front surface of the wafer is divided into several for the knife edge J The position, the flatness of the wafer surface is obtained according to the surface of the wafer holder of the evaluation site 4 - the flatness calculation method 'and determines whether the flatness of the obtained wafer surface meets the estimated demand, · when the obtained wafer The flat surface sweeping zinc-producing cats #11, when the estimated demand is met, the working process conditions will be fixed; and when the flat surface of the obtained wafer is not worth the estimated demand, The process conditions of the upcoming work will change. 20. The wafer manufacturing method according to any one of claims 17 to 19, wherein the wafer is mirrored on a surface wafer, a scorpion day, a solid surface, an annealed wafer, and an SOI wafer. one. 21 - a wafer quality assurance method, comprising: measuring a front surface shape of a wafer; dividing the front surface of the wafer into a plurality of parts, depending on the position of the evaluation part, before utilizing the front surface of the wafer The first calculation method of the thickness distribution 4 different flatness obtained when the wafer is completely cooled on the - ideal plane, based on the assumption. τ外万凌 and a second calculation method for calculating the flatness according to the surface profile distribution of the wafer obtained when the wafer is fixed on a round holder, the method for calculating the flatness is selected, and The flatness of the wafer surface is achieved using a plurality of wafer holders and the flat surface of the wafer surface of each of the plurality of wafer holders is guaranteed to be flat 90347-951208.doc 1282136 degrees. 22· a wafer quality assurance method, comprising: measuring a front surface shape of a wafer; dividing the front surface of the wafer into a plurality of parts, according to the rear surface appearance of the wafer of the evaluation part, The calculation method for calculating the flatness of the thickness distribution obtained from the front surface of the wafer before the wafer is completely sandwiched on an ideal plane, and the method of calculating the flatness according to the wafer In the second calculation of the flatness of the wafer before the wafer is obtained on the wafer holder, the method for calculating the flatness is selected, and the wafer surface is obtained by using a plurality of wafer holders. Flatness; and the flatness of the wafer surface of a plurality of wafers (4) for each material. 23. A wafer quality assurance method, comprising: measuring a front surface shape of a wafer; dividing the front surface of the wafer into a plurality of parts, according to the evaluation part below the outer surface of the φ/yen (10) , the measurement of the back surface before using the wafer! The calculation method is based on the assumption that the thickness of the wafer is completely sandwiched on the surface, and the wafer is obtained by attaching the wafer to a wafer holder: The calculation of the front surface shape distribution is based on the method of using the factory-and the method, and using a plurality of wafer holders to obtain the flatness of the wafer surface; and ensuring the plural The wafer surface of the wafer holder is flat 90347-951208.doc 1282136 degrees. 24. A semiconductor device manufacturing method, comprising: taking out a wafer being applied after a working process of the semiconductor device and before the lithography process; measuring a front surface shape of the wafer before taking the wafer; The front surface is divided into several parts, and the flatness calculation method is adopted according to the position of the evaluation part, and the wafer surface is obtained: the flatness degree is calculated. The flatness calculation method is selected according to the partial part or the complete part of the evaluation part, and is evaluated. When the part is a complete part, the first = calculation method is selected, which uses the measured value of the front surface appearance of the wafer and calculates the thickness distribution obtained by assuming that the wafer is completely sandwiched on an ideal plane. Flatness; when evaluating part of the part, the second method is selected according to the surface profile of the wafer obtained when the wafer is fixed on a wafer holder, and the flatness is calculated. Degree; determine whether the flatness of the surface of the obtained wafer is maintained at a value that meets the estimated demand φ or is maintained at a value that does not cause a problem; when the flatness of the obtained wafer surface is maintained at When the value is about to work fixing process and a lithography process of working the process conditions; and when the flatness of the resultant wafers Si plane was not maintained at the above values, i.e., changing at least one of the working process and a lithography process of working the process conditions. 25. A method of fabricating a semiconductor device, comprising: taking out a wafer being applied after a working process of the semiconductor device and before the lithography process; measuring a front surface shape of the wafer before being taken; 90347-951208.doc 1282136 Dividing the front surface of the wafer into a plurality of parts, selecting a flatness calculation method according to the rear surface appearance of the wafer of the evaluation part, and obtaining the flatness of the wafer surface; The flatness is the value or is maintained at a value that does not cause a problem. When the flatness of the surface of the obtained wafer is maintained at the above value, the working process conditions of the process and the lithography process are fixed; and the flatness of the obtained wafer surface is obtained. When the above values cannot be maintained, at least one of the working process conditions of the working process and the lithography process is changed. 26. A method of fabricating a semiconductor device, comprising: removing a wafer being applied after a working process of the semiconductor device and before the lithography process; and measuring a front surface of the wafer before being taken; The front surface of the 11 is divided into a plurality of parts, and the flatness of the wafer surface is maintained according to the evaluation of the wafer holding 3| The value of the estimated demand is maintained or maintained at a value that does not cause problems; the flatness of the wafer surface obtained by the work is maintained at the above-mentioned process and the lithography process is fixed, and the flatness of the obtained wafer surface is obtained. It is impossible to change at least one of the working conditions of the above-mentioned numerical ridge, that is, the 77- Μ main road (4) process. • The manufacturing method of the seed conductor device includes: measuring the surface appearance of the front surface of the I-wafer; 90347-951208.doc 1282136 cutting into several parts, according to the evaluation part ==: flatness calculation method, and obtaining crystal The method for calculating the flatness of the circle L is based on the evaluation of the partial portion of the portion of the portion of the U-position and the method of calculating the complete portion of the evaluation site, which is based on the measurement of the surface of the back surface before the use of the wafer, according to the assumption that the (10) is completely When calculating the thickness distribution obtained on the ideal plane, calculate the flatness; and when evaluating the ^^ ^ ^ and the basket-呌管士,上廿〆促系口口, select the method, the system The flat sound is calculated according to the surface appearance distribution of the wafer before the wafer is fixed on the wafer holder. The wafer is judged to be acceptable according to the obtained flatness. In this paper, Yan Yan, j疋 疋 疋 可接受 可接受 可接受 可接受 可接受 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 半导体 半导体 半导体 半导体 半导体 半导体 半导体 半导体The front table Dividing the surface into a plurality of locations 'the selection of the back surface of the wafer according to the evaluation portion - the flatness calculation method, and obtaining the flatness of the wafer surface; determining whether the wafer is acceptable according to the obtained flatness; and A wafer manufacturing-semiconductor device which is determined to be acceptable according to the above determination. A semiconductor device manufacturing method includes: measuring a front surface of a wafer before and after a wafer; The surface is divided into several parts, and a flatness calculation method is selected according to the surface of the wafer holder, and the flatness of the wafer surface is taken, and the flatness of the wafer surface is taken; 90347-951208.doc -12- 1282136 Wafer is acceptable or not; and body = wafer fabrication according to the above determination is acceptable. The manufacturing method of the semiconductor device includes: measuring the thickness variation of a wafer in a free standing state; Under the assumption that the back surface of the wafer is corrected to a flat surface according to the measurement result, the local flatness under the reference of the back surface of the wafer is derived; the derivation corresponds to the crystal The local flatness conversion constant of the local flatness under the circular back surface reference; calculated according to the value of the flatness conversion constant and the flatness under the wafer back surface reference' before the wafer holder is clamped The local flatness of the surface; determining whether the wafer is acceptable or not according to the above calculation; and using the wafer fabrication apparatus determined to be acceptable according to the above determination. 31. A semiconductor device manufacturing method, including: · standing freely Measuring the thickness variation of a wafer under the condition; under the assumption that the back surface of the wafer is corrected to a flat surface according to the measurement result, the local flatness under the reference of the back surface of the wafer is derived; when the surface is under the reference of the back surface of the wafer When the flatness does not exceed a preset value, the local flatness portion under the wafer back surface reference is used as the final result. When the local flatness under the wafer back surface reference starts from the preset value, Performing a simulation of clamping the wafer on a wafer holder; % ° calculating the wafer based on the simulation result when the wafer is held on the crying 90347-951208.doc -13- 1282136 local flatness of the front surface of the wafer; determining whether the wafer is acceptable or not according to the above calculation; and fabricating a semiconductor device using the wafer determined to be acceptable according to the above determination . 32_ — A method of fabricating a semiconductor device, comprising: measuring a thickness variation of a wafer under free standing; and assuming that the back surface of the wafer is corrected to a flat surface according to the measurement result, and deriving under the reference of the back surface of the wafer Partial flatness; when the local flatness under the back surface reference of the wafer does not exceed a preset value, 'will be the final flat portion under the wafer back surface reference as the final result' when under the wafer back surface reference When the local flatness exceeds the preset value, the simulation of clamping the crystal B1 on the -crystal US holder is performed; according to the clamping state, the lower part of the 二m2 is flat 71 ^b (day yen刖 Surface appearance meter has been monthly; ... 根據上述計算判定該晶圓屬可接受與否;及 利用根據上述判定而教為可接受之晶圓製造—半導Determining whether the wafer is acceptable or not based on the above calculations; and using wafer fabrication that is acceptable according to the above determination - semi-conducting 33· —種晶圓平坦度評估裝置,包括·· 一測量一晶圓之前後表 一將該晶圓之該前表面33·-a wafer flatness evaluation device, including: · before measuring a wafer, the first surface of the wafer 表面之平坦度;及 面外型之測量部; 分割為數個部位之取得部,其 一平坦度計算方法並取得晶圓The flatness of the surface; and the measuring portion of the out-of-plane type; the acquisition portion divided into a plurality of parts, a flatness calculation method and a wafer 其於評估部位係固接於一 晶圓固持器上 90347-951208.doc -14- 1282136 時,選擇第一計算方法,其係根據該晶圓固接於一晶圓· 固持器上時所得之該晶圓之前表面外型分布,計算平坦、 度,而於評估部位係未固接於一晶圓固持器上時,選擇 第二計算方法,其係利用該晶圓之前後表面外型之測量 值而根據假設該晶圓完全被夾制於一理想平面上時所得 之厚度分布,計算平坦度。 、 34. 一種晶圓製造方法,包括:When the evaluation site is fixed to a wafer holder 90347-951208.doc -14- 1282136, the first calculation method is selected, which is obtained when the wafer is fixed on a wafer holder. The front surface of the wafer is distributed to calculate the flatness and degree. When the evaluation portion is not fixed to a wafer holder, the second calculation method is selected, which uses the measurement of the front surface shape of the wafer before and after the wafer. The value is calculated based on the thickness distribution obtained assuming that the wafer is completely sandwiched on an ideal plane. 34. A method of wafer fabrication comprising: ^ ΘΗ jS) 9^ ΘΗ jS) 9 測量所得晶圓之前後表面外型; 將該晶圓之該前表面分割為數個部位,依評估部位 位置選擇—平坦度計算方法,並取得晶圓表面之平 度;導出評估部位與該晶圓中央之間距、及評估部位 -設定於接近該晶圓邊緣部之供平坦度評估 二=距中之一’並依如此導出之距離選擇該平拍 於評估部位係固接於-晶圓固持器上時,:Measuring the front surface of the obtained wafer; dividing the front surface of the wafer into a plurality of parts, selecting a flatness calculation method according to the position of the evaluation part, and obtaining a flatness of the wafer surface; and deriving the evaluation part and the wafer The center-to-center distance and the evaluation site are set to be close to the edge of the wafer for flatness evaluation = one of the distances' and the distance derived therefrom is selected to be fixed at the evaluation site to the wafer holder When you are on, D异方法,其係根據該晶圓固接於-晶圓固持, 上時所得之該晶圓之前表面外型分布,計算=口持1 於評估部位係未固接於一晶圓固持器 -度,^ 算方法,其係利用該晶圓之前後表 言 ::設::::—…二: 判定所得晶圓表面之平坦度是否、 當所得晶圓表面之平坦度符人預而求, 定之工作製程條件固定;及D 而求時’即將所設 90347-951208.doc -15- 1282136 田所仔日日圓表面之平扫戶 #〜 虔不付合預估需求時,如脸成 δ又疋之工作製程條件改變。 Μ字所 35. 一種半導體裝置製造方法,包括·· 在半導體裝置之工作剪条口 作ι各後及微影製程 、 施作之晶圓; 取出正被 測篁所取晶圓之前後表面外型;The D-differential method is based on the surface profile distribution of the wafer obtained when the wafer is fixed on the wafer, and the calculation is that the evaluation portion is not fixed to a wafer holder. Degree, ^ calculation method, which uses the wafer before and after the statement::::::-... 2: Determine whether the flatness of the obtained wafer surface, when the flatness of the obtained wafer surface is satisfactory , the fixed working process conditions are fixed; and D and time to seek 'will be set up 90347-951208.doc -15- 1282136 Tianshou Zi yen surface of the flat sweeper #~ 虔 do not pay the estimated demand, such as the face into δ and The working process conditions of the company changed. Μ字所 35. A method of fabricating a semiconductor device, comprising: a wafer for performing a dicing process on a semiconductor device, and a lithography process; and applying the wafer; type; =圓:該前表面分割為數個部位,依評估 二置:擇一平坦度計算方法,並取得晶圓表面之平挺 --定於垃,“ “曰囡中央之間距、及評估部位與 。又疋於接近“圓邊緣部之供平坦度評估 緣線之間距中之一,#^丄、曾 被外邊 計算方法;於評估部位俜固 千一度 係固接於·一晶圓固持器上時,選 :!一計算方法,其係根據該晶圓固接於-晶圓固持, 上#所得之該晶圓之前表面外型分布,計算平拍卢.:= circle: The front surface is divided into several parts, according to the evaluation of the second set: select a flatness calculation method, and obtain the flat surface of the wafer - set in the trash, "" the center distance between the center, and the evaluation site and. It is close to one of the distances between the edges of the edge of the circle for evaluation of flatness, #^丄, has been calculated by the outside; in the evaluation part, the tamping is fixed on a wafer holder. At the time of selection, a calculation method is based on the surface profile of the wafer obtained by fixing the wafer to the wafer, and calculating the flat surface. ::估部位係未固接於-晶圓固持器上時,選擇;二計 :方法,其係利用該晶圓之前後表面外型之測量值而根 康饭-該晶圓完全被夾制於一理想平面上時所得之戶声 分布’計算平坦度; 予X 判定所得晶圓表面之平坦度是否維持在符合預估需求 之數值或維持在不致發生問題之數值; 當所得晶圓表面之平坦度維持在上述數值時,即將工 作製程與微影製程之工作製程條件固定;及 當所得晶圓表面之平坦度無法維持在上述數值時,即 至少改變工作製程與微影製程之工作製程條件之一。 90347-951208.doc •16- 1282136 36. —種半導體裝置製造方法,包括: 測量一晶圓之前後表面外型; 將^亥晶圓之該前表面分宝丨丨炎 位置選擇-平土曰度古十管方1 為數個^立,依評估部位之 一十开方法,並取得晶圓表面之平坦 :二平估部位與該晶圓中央之間距、及評估部位盘:: When the estimated part is not fixed on the wafer holder, the second method is: the method uses the measured value of the front surface of the wafer before the root of the wafer - the wafer is completely sandwiched Calculate the flatness of the resulting sound distribution on an ideal plane; determine whether the flatness of the wafer surface obtained by X is maintained at a value that meets the estimated demand or is maintained at a value that does not cause problems; When the flatness is maintained at the above value, the working process conditions of the working process and the lithography process are fixed; and when the flatness of the obtained wafer surface cannot be maintained at the above value, at least the working process conditions of the working process and the lithography process are changed. one. 90347-951208.doc • 16- 1282136 36. A method for fabricating a semiconductor device, comprising: measuring a front surface shape of a wafer; and selecting a front surface of the wafer The number of the ten-tubes 1 is several, according to one of the evaluation methods, and the flat surface of the wafer is obtained: the distance between the two flat parts and the center of the wafer, and the evaluation site ::::τ晶圓邊緣部之供平坦度評估用之最外邊 呷:距之一’並依如此導出之距離選擇該平坦度 擇;t:於評估部位係固接於-晶圓固持器上時,選 ^一 法’其係根據該晶圓固接於-晶圓固持哭 上日卞所传之該晶圓之前表面外型分布,計算平坦产.而 於評估部位係未固接於-晶圓固持器上時,選擇 =方法,其係利用該晶圓之前後表面外型之測量值^艮 據:設該晶圓完全被夾制於—理想平面上時所 分布,計算平坦度; 夂 根據所得平坦度判定該晶圓屬可接受與否·及:::: τ The edge of the wafer for the flatness evaluation of the outermost edge: one of the distance 'and the distance derived from the selection of the flatness selection; t: the evaluation site is fixed to the - wafer holder In the above, the method of selecting the method is based on the surface profile of the wafer before the wafer is fixed on the wafer, and the flat surface is calculated. The evaluation site is not fixed. - When the wafer holder is on, select = method, which uses the measured value of the front surface of the wafer before and after the wafer is set: when the wafer is completely sandwiched on the ideal plane, the flatness is calculated.判定 Determine whether the wafer is acceptable or not based on the resulting flatness. 利用根據上述判定而判定為可接受之晶圓製造 體裝置。 守 90347-951208.doc 17-A wafer fabrication apparatus that is determined to be acceptable based on the above determination is used.守90347-951208.doc 17-
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