!281883 玖、發明說明： t發明戶斤屬之技術領域】 技術領域 本發明係有關於一種成形同時加飾品及成带同日^力飾 品之製造方法。 C先前才支4析3 背景技術 成形同時加飾法係於射出成形模之第1模鱼第2模之門 配置在基狐上具有加掷層之加飾片，錄藉關閉前述p 挺與第2模所形成之成形用空間内注人成形樹脂，且於形成 f出成形品之同時使前述加飾層—體化黏著於該射出成形 品之表面之方法。 15 丄’A ^ ^計性之提昇或成形樹脂表面 性提昇之需求’因此’如日本專利公開公_9457號 揭不般於成形樹脂之兩面而 同時加飾法受到注目。如前述:成=S置加飾層之成281 883 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 。 。 。 。 。 。 。 。 。 C. Previously, it was only analyzed. 3 Background Art Forming and simultaneous decoration method is the first mold of the first mold fish in the injection molding die. The door of the second mold is placed on the base fox with a decorative layer with a throwing layer. The recording and closing of the first p is quite close. The molding space formed by the second mold is filled with a molding resin, and the decorative layer is bonded to the surface of the injection molded product while forming the molded article. The demand for the improvement of the surface properties of the resin or the surface of the resin is increased as it is disclosed in Japanese Patent Laid-Open No. Hei No. 9457, and the simultaneous decoration method is attracting attention. As mentioned above: into = S set plus decorative layer
嫌—第2加飾片配置：同時加飾法，一般 . 、，i二 置於射出成形模之第1模及I 、兩者’亚核述模之錢巧人成形樹脂。 由於前述成形同時加飾法係利 弟2加佛片覆蓋於成形用空間 時產生之空氣，«產周圍’因此於不易除去成: 易有因加飾層位於成形品兩面而聚集之情況下十 不良之問題產生。㈣，為了防谷易發生墨水㈣等^i 必須錢口變大。4防止前述成形不良情況發生 20 1281883 然而，餘口受大時，會不易進行洗口切割，並且不 易完美地處理紗痕跡。因此，成形樹脂為透明時，由成 形品表面會看彭卜觀不佳之旁心痕跡，反而有圖案 性降低之問題產生。 又，前述成形同時加錦法中，為了防止第u,片及第 2加飾片兩者之膜破裂與墨水裂痕等，成形品之側面必須相 對於表面形成坡度，且成形品之角必須為圓角。因此，於 成形品留下很大之旁洗π痕跡時，由成形品表 看 到旁澆口痕跡。 10 15 【明内】 之圖 本發明之成形同時加飾裳置及加飾片運送裝置為了達 成别述目的，係構成如下述之結構。 ' .即’本發明之第1態樣之成形同時加飾成形品，包含 有·透明之成形樹脂體，係於厚度方向上為扁平狀，且至 少於1側面形成有旁洗口痕跡者；被覆層，係至少設置於前 述成形樹脂體之上面’且被覆鄰接形成有前衫洗口痕跡 之側面之上面緣部，以於由前述成形樹脂體之前述上面側 觀看時看不到前述旁洗口痕跡者；及加飾層，係設置於前 述成形樹脂體之下面者。 ' 又，树明之第2態樣係如第丄態樣之成形同時加飾成 形品，其中前述旁澆口痕跡於前述成形樹脂體之厚度方向 上之尺寸為0.4mm以上，且前述側面上之旁澆口痕跡之切 20 1281883 斷面與前述成形樹脂體之厚度方向所構成之角度為0〜60°。 本發明之第3態樣係如第1態樣之成形同時加飾成形 品，其中前述被覆層係形成在鄰接形成有前述旁洗口痕跡 之前述側面之上面緣部全體者。 5 本發明之第4態樣係如第1態樣之成形同時加飾成形 品，其中前述被覆層沿前述側面之寬度尺寸係與前述旁澆 口痕跡沿前述側面之方向上之尺寸大致相等。 本發明之第5態樣係如第1態樣之成形同時加飾成形 品，其中前述被覆層被覆在前述成形樹脂體之上面緣部， 10 且於前述成形樹脂體之側面垂直方向且厚度方向之截面 中，假設連接遠離前述側面之側之前述被覆層之端與前述 側面之下端之假想線時，該假想線與前述成形樹脂體之厚 度方向所構成之角度為45°以上，並且形成為由前述成形樹 脂體之前述上面側看不到前述旁澆口痕跡。 15 本發明之第6態樣係如第1態樣之成形同時加飾成形 品，其中前述成形樹脂體係具有晝面部分之樹脂面板，且 前述旁澆口痕跡係形成於前述畫面部分之附近。 又，本發明之第7態樣之成形同時加飾成形品之製造方 法，係將至少具有第1轉印層之第1加飾片配置於射出成形 20 模之第1模，並使該第1轉印層位在相當於旁澆口部與成形 用空間部之邊界部分，且將至少具有第2轉印層之第2加飾 片配置於前述射出成形模之第2模，又，於藉由關閉前述第 1模與第2模形成前述成形用空間部後，在將成形樹脂由旁 澆口注入該成形空間部並形成射出成形品之同時，使前述 1281883 第1加飾模及第2加飾模一體化連接而將前述第1轉印層及 第2轉印層轉印至前述射出成形品表面，接著，由前述第1 模與第2模取出前述射出成形品，並朝相對於前述射出成形 品之厚度方向為60°以下之方向切斷藉前述旁澆口部形成 5 之旁澆口樹脂形成部，以形成成形同時加飾成形品。 本發明之第8態樣係第7態樣之成形同時加飾成形品之 製造方法，其中係朝相對於前述射出成形品之厚度方向大 致為0 °之方向切斷。 本發明之成形同時加飾成形品中，即使成形樹脂為透 10 明且旁澆口痕跡無法完美地處理，由成形樹脂之上面亦看 不到外觀不佳之澆口痕跡，具^可維持設計圖案性之放 果。又，本發明之成形同時加飾成形品之製造方法，具有 可輕易地得到前述成形同時加飾成形品之效果。 又，由於由上面不會看到旁洗口痕跡，因此即使旁洗 15 口之切斷方向與成形樹脂體之厚度方向所構成之角小，由 表面觀看時亦不會看到外觀不佳，可使旁澆口之切斷步驟 簡單化。 又，成形同時加飾成形品可用以作為例如具有透明窗 部分之手機機器之樹脂製晝面面板。又，畫面面板之透明 20 窗部分係使用人視線容易聚集之部分，前述旁澆口痕跡會 引人注目。因此，藉由採用本發明之結構作為於前述透明 窗部分之附近形成有旁澆口痕跡之成形同時加飾成形品 時，由於被覆層遮蔽旁洗口痕跡，所以旁澆口痕跡不顯目。 圖式簡單說明 8 1281883 第1圖係顯示本發明之實施形態之成形同時加飾成形 品之使用例之手故機器之畫面面板之外觀立體圖。 第2圖係第1圖之手機機器之晝面面板之II-II截面圖。 第3圖係第1圖之手機機器之晝面面板之III-III截面圖。 5 第4®m181之手機機器之晝面面板之旁洗口痕跡部 分之放大立體圖。 第5圖制不第2圖之手機機||之晝面面板之旁洗口切 斷前之狀態之圖。 第6A圖、第6β®·、第6C圖係分別顯示形成於第1圖之 10晝面面板之被覆層之形成位置之變形例之圖。 第7圖係顯不本發明之實施形態之第1加飾片或第2加 飾片之一例之截面圖。 第8圖係顯示本發明之實施形態之第1加飾片或第2加 飾片之其他例之截面圖。 15 第9圖係概念地顯示本發明之實施形態之成形同時加 傳法之一例之圖，且係顯示可動模與固定模關閉之狀態之 圖。 第10圖係概念地顯示本發明之實施形態之成形同時加 挪法之一例之截面圖，且，係顯示由旁澆口注入成形樹脂 20 之狀態之圖。 第11圖係顯示本發明之實施形態之成形同時加飾成形 品之射出成形用模之可動模之一例之截面圖。 第12圖係顯示本發明之實施形態之成形同時加錦成形 品之射出成形用模之固定模之一例之截面圖。 1281883 第13圖係變形例之手機機器之晝面面板之旁澆口部分 之截面圖。 第14圖係顯示第13圖之手機機器之晝面面板之旁澆口 切斷前之狀態之圖。 5 第15圖係第13圖之手機機器之晝面面板之旁澆口痕跡 部分之放大立體圖。 I： f施方式3 較佳實施例之詳細說明 一面參照圖示一面詳細地說明本發明之實施形態。此 10 外，於各圖中，對同一構成部分附上同一標號。 以下，說明本發明之一實施形態之成形同時加飾成形 品10。本實施形態之成形同時加飾成形品10如第2圖所示 般，係於透明之成形樹脂體1之至少1表面之緣部形成用以 遮蔽之被覆層，以於由上面側觀看時不會看到前述旁澆口 15 痕跡2，且，於該成形同時加飾成形品10下面形成有加飾層 4 〇 成形同時加飾成形品10，例如第1圖所示般，使用在具 有透明窗部分50之手機機器之晝面面板等。本實施形態係 以成形同時加飾成形品10之手機機器之晝面面板l〇a為例 20 來說明。 使用在手機機器之畫面面板l〇a之透明之成形樹脂，係 由丙烯酸樹脂、丙烯睛苯乙烯樹脂、丙烯睛丁二烯苯乙烯 橡膠、聚碳酸酯樹脂、聚丙烯樹脂、聚乳酸樹脂、聚苯乙 烯樹脂、聚乙烯樹脂及前述任一樹脂之聚合物合金構成。 10 1281883 度方向上扁、了 成形品1〇包含有：成形樹脂體1，係於厚 脂形成部之2@板狀體’且於1側面形成有切斷旁洗口樹 九口痕跡者；及被覆層3與加飾層4，係於成 5 10 二。二了 α印而分別形成在成形樹脂體1之上面la、下面lb 下之角Si脂體1中側面1C係相對於厚度方向以大約6°。以 η :傾斜而不會破壞用以轉印被覆層3及加飾層4之轉 印加韩片，又 ，側面lc與上面la及下面lb之端部20鄰接之 部分為圓形f IH77 # 抓恶 4 π弟3圖）。此外，成形樹脂體1之側面lc傾斜Suspect - the second decorative piece configuration: at the same time, the decorative method, generally, i, placed in the first mold of the injection molding die and I, the two sub-nuclear model of the Qianqiao people molding resin. Because the aforementioned simultaneous molding method is the air generated when the Lidi 2 plus Buddha sheet covers the forming space, the "production around" is difficult to remove into: it is easy to be gathered due to the addition of the decorative layer on both sides of the molded article. Bad problems arise. (4) In order to prevent the occurrence of ink (four), etc. ^i must be enlarged. 4 Preventing the above-mentioned forming defects from occurring 20 1281883 However, when the remaining port is large, it is difficult to perform the cleaning and cutting, and the yarn marks are not easily processed perfectly. Therefore, when the molding resin is transparent, the surface of the shaped product will look at the sidelines of the poor side of the product, and the problem of pattern reduction will occur. Further, in the above-described simultaneous molding method, in order to prevent film cracking and ink cracking of the second u, the sheet and the second decorative sheet, the side surface of the molded article must have a slope with respect to the surface, and the angle of the molded article must be Rounded corners. Therefore, when the molded article leaves a large side washing π mark, the side gate trace is seen from the molded article. 10 15 [Brief Description of the Drawings] The present invention is also characterized in that the simultaneous molding and dressing and conveying device of the present invention has the following structure. In the first aspect of the present invention, the molded article is simultaneously molded, and the transparent molded resin body is formed in a flat shape in the thickness direction and has a side wash mark formed on at least one side surface; The coating layer is provided on at least the upper surface of the molded resin body and covers the upper edge portion of the side surface on which the front garment washing mark is formed so as to be invisible when viewed from the upper surface side of the molded resin body. And the decorative layer is provided below the formed resin body. Further, the second aspect of the tree is formed by simultaneously molding a molded article, wherein the size of the bypass gate in the thickness direction of the formed resin body is 0.4 mm or more, and the side surface is The edge of the gate mark 20 1281883 has an angle of 0 to 60° with respect to the thickness direction of the formed resin body. According to a third aspect of the present invention, in the first aspect of the invention, the coated article is formed by molding, wherein the coating layer is formed on the upper edge portion of the side surface adjacent to the side wash mark formed. The fourth aspect of the present invention is the same as the first aspect of the present invention, wherein the coating layer has a width dimension along the side surface and a dimension of the side gate trace in the direction of the side surface. According to a fifth aspect of the present invention, in the first aspect of the invention, the coated article is coated with the molded article, wherein the coating layer is coated on the upper edge portion of the molded resin body, and 10 is perpendicular to the side surface of the molded resin body and has a thickness direction. In the cross section, when the end of the coating layer on the side away from the side surface and the imaginary line at the lower end of the side surface are connected, the angle between the imaginary line and the thickness direction of the molding resin body is 45° or more, and is formed as The aforementioned gate trace is not visible from the aforementioned upper side of the formed resin body. According to a sixth aspect of the invention, in the first aspect of the invention, the molded resin system has a resin panel having a face portion, and the gate mark is formed in the vicinity of the screen portion. Further, in the seventh aspect of the present invention, in the method of manufacturing a simultaneous molded article, the first decorative sheet having at least the first transfer layer is placed on the first mold of the injection molded mold 20, and the first mold is placed. 1 that the transfer layer is located at a boundary portion between the side gate portion and the molding space portion, and the second decorative sheet having at least the second transfer layer is disposed in the second mold of the injection molding die, and After the molding space portion is formed by closing the first mold and the second mold, the molding resin is injected into the molding space portion by the gate, and the injection molding product is formed, and the 1281883 first decorative mold and the first (2) The first transfer layer and the second transfer layer are transferred to the surface of the injection molded product by integrally connecting the decorative molds, and then the injection molded article is taken out from the first mold and the second mold, and is opposed to each other. The side gate resin forming portion formed by the bypass portion portion 5 is cut in a direction in which the thickness direction of the injection molded article is 60 or less to form a molded article at the same time. According to a ninth aspect of the invention, there is provided a method of producing a simultaneous molded article of the seventh aspect, which is cut in a direction which is substantially 0° with respect to a thickness direction of the injection molded article. In the simultaneous molding of the molded article of the present invention, even if the molding resin is transparent and the side gate trace cannot be perfectly processed, the gate trace of the appearance is not good from the upper surface of the molding resin, and the design pattern can be maintained. Sexual fruit. Moreover, the method for producing a simultaneous molded article of the present invention has the effect of easily obtaining the molded and simultaneously molded article. Further, since the side wash marks are not observed from the top, even if the angle formed by the cutting direction of the side wash 15 and the thickness direction of the molded resin body is small, the appearance is not good when viewed from the surface. The cutting step of the bypass gate can be simplified. Further, the molded simultaneous decorative article can be used as, for example, a resin-made face panel of a mobile phone machine having a transparent window portion. Moreover, the transparency of the screen panel 20 is a portion where the user's line of sight is easy to gather, and the aforementioned gate traces are noticeable. Therefore, when the molded article is formed by forming the side gate mark in the vicinity of the transparent window portion by the structure of the present invention, the side gate trace is not noticeable because the coating layer shields the side wash mark. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing the appearance of a screen panel of a hand-held machine using a molding of a simultaneous decorative article according to an embodiment of the present invention. Figure 2 is a cross-sectional view of the face panel of the mobile phone machine of Figure 1 taken along line II-II. Figure 3 is a cross-sectional view of the face panel of the mobile phone machine of Figure 1 taken along line III-III. 5 A magnified perspective view of the side wash marks on the face panel of the 4th®m181 mobile phone machine. Figure 5 is a diagram of the state before the cutting of the side of the face panel of the mobile phone machine without the second picture. Fig. 6A, Fig. 6β®, and Fig. 6C are views showing a modification of the formation position of the coating layer formed on the ten-face panel of Fig. 1, respectively. Fig. 7 is a cross-sectional view showing an example of a first decorative sheet or a second decorative sheet according to an embodiment of the present invention. Fig. 8 is a cross-sectional view showing another example of the first decorative sheet or the second decorative sheet according to the embodiment of the present invention. Fig. 9 is a view conceptually showing an example of a simultaneous forming method of the embodiment of the present invention, and showing a state in which the movable mold and the fixed mold are closed. Fig. 10 is a cross-sectional view showing an example of the simultaneous molding addition method according to the embodiment of the present invention, and shows a state in which the molding resin 20 is injected from the gate. Fig. 11 is a cross-sectional view showing an example of a movable mold of an injection molding die for molding a simultaneous decorative article according to an embodiment of the present invention. Fig. 12 is a cross-sectional view showing an example of a fixed mold of an injection molding die for forming a simultaneous molding product according to an embodiment of the present invention. 1281883 Figure 13 is a cross-sectional view of the side gate portion of the face panel of the mobile phone machine of the modified example. Fig. 14 is a view showing the state before the cutting of the side gate of the face panel of the mobile phone machine of Fig. 13. 5 Figure 15 is an enlarged perspective view of the side gate trace of the face panel of the mobile phone machine in Figure 13. I: f MODE 3 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described in detail with reference to the drawings. In the drawings, the same components are denoted by the same reference numerals. Hereinafter, a simultaneous molding and molding article 10 according to an embodiment of the present invention will be described. In the simultaneous molding and molding article 10 of the present embodiment, as shown in Fig. 2, a coating layer for shielding is formed on the edge of at least one surface of the transparent molded resin body 1 so as not to be viewed from the upper side. The side gate 15 trace 2 is seen, and the decorative layer 4 is formed on the lower surface of the decorative molded article 10, and the molded article 10 is decorated, for example, as shown in Fig. 1, and used for transparency. The face panel of the mobile phone machine of the window portion 50, and the like. In the present embodiment, a face panel 100a of a mobile phone device in which a molded article 10 is simultaneously molded is described as an example 20. The transparent molding resin used in the screen panel l手机a of the mobile phone machine is made of acrylic resin, acrylonitrile styrene resin, acrylonitrile butadiene styrene rubber, polycarbonate resin, polypropylene resin, polylactic acid resin, poly A styrene resin, a polyethylene resin, and a polymer alloy of any of the foregoing resins. 10 1281883 flattened, the molded product 1〇 includes: the molded resin body 1 is attached to the 2@sheet-like body of the thick fat forming portion, and the side surface of the side washing nozzle is formed on one side surface; And the coating layer 3 and the decorative layer 4 are tied to 5 10 2 . Further, α-printing is formed on the upper surface of the molded resin body 1 and the lower lb lower corner. The side surface 1C of the Si body 1 is about 6° with respect to the thickness direction. With η: tilted without damaging the transfer plus film for transferring the cover layer 3 and the decorative layer 4, the portion of the side surface lc adjacent to the upper end la and the end portion 20 of the lower lb is a circle f IH77 # Evil 4 π brother 3)). Further, the side surface lc of the molded resin body 1 is inclined
吕又置之理由，7 1乐马了防止於成形時因加飾片延伸，產生 破裂或墨水裂痕。 、 、t飾層4係言免置於成形樹脂體1之大致全體，且中央部 刀之固$成用之無著色部分係手機機ϋ之畫面面板1 〇 a之 透明窗部分50。 成形同時加飾成形品10為了使用可轉印被覆層3及加 片加飾片來射出成形，如第5圖所示般於用以界定 成乂门寸加_成形品10之外形之成形空間部設有用以射 出树月曰之方澆口部。因此，剛由模具取出者係於側面1C黏 著有熔融樹脂射出用之旁洗口樹脂形成部19。依據本實施 形態，旁澆口樹脂形成部19構成為位在手機機器之晝面面 20板10a之透明窗部分50之側邊附近。旁澆口樹脂形成部19係 沿成形樹脂體1之側面lc斜切（參照第2圖）。即，以相對於晝 面面板10a之厚度方向〇〜60。之角度切斷，以使旁洗口樹脂 形成部19之切斷面傾斜。 如第5圖所示，形成手機機器之畫面面板1〇a之全體之 11 1281883 透明之成形樹脂1之厚度，宜為旁澆口痕跡之截面高度22加 上0.2〜2mm之頂面厚度21之厚度。於截面高度22僅再加上 頂面厚度21之理由，係如後述般藉第i加飾片n設有被覆層 3時，會因厚度之不同於成形品端部2〇產生階差，藉該階 5差，被覆層3可輕易地切斷（參照第2圖）。又，藉設置頂面厚 度21，即使由晝面面板10a之上方觀看亦不易看到旁澆口痕 跡。此外，可不剝離構成第1加飾片η之基體片3〇並使其留 在被覆層3上。 旁澆口痕跡2中，成形樹脂體之厚度方向之截面高度尺 10寸22為〇.4mm，且旁洗口樹脂形成部19之切斷面與成形樹 脂體之厚度方向所構成之角度23為〇〜60。。使截面高度為 0.4mm以上，係為了防止氣孔或射出樹脂之充填不足或墨 水流動等成形不良。又，如前述，沿成形樹脂體1之側面lc 切斷而使旁澆口具有〇〜60°之傾斜角度23之理由在於：即使 I5由成形品端部20之周邊附近看成形同時加飾成形品1〇，亦 不容易看到旁澆口痕跡2。 旁澆口痕跡2之形狀24，並不限定為方形或圓形。又， 旁澆口痕跡2之覓度25(苓照第4圖），可配合成形同時加飾成 形品10之尺寸適當地設定。 20 於成开>樹月曰體1之上面la、下面lb分別設有被覆層3及 加飾層4，係如前述般藉成形同時轉印形成。被覆層3，如 第3圖所示般，設置成由成形樹脂體][之上面la之側緣跨越 至側面lc，且加飾層4係設置成由成形樹脂體丨之下面比跨 越至側面lc，並於射出成形後，延伸至旁澆口樹脂形成部 12 1281883 19。因此，已切斷旁澆口樹月旨形成部19之旁澆口痕跡2如第 4圖所示般，於沒有形成加飾層4及被覆層3之情況下，成形 樹脂體1露出。故，由成形樹脂體1之側面看時可清楚地看 到旁澆口痕跡2。 5 被覆層3係具有由畫面面板l〇a之上面看時至少可遮蔽 透明之成形樹脂體之旁澆口痕跡2之機能者，且只要設置在 可遮蔽該旁澆口痕跡2之範圍即可。例如，可如第6圖所示 般形成在鄰接形成有旁澆口痕跡2之側面之上面緣部全 體’且，亦可如第6B圖所示般形成在上面緣部之全周，即， 10 亦可形成在鄰接沒有形成旁澆口痕跡之側面之上面緣部。 又’如第6C圖所示般，可僅形成於設有旁澆口痕跡2之附 近’且沿其側面之寬度尺寸與沿旁澆口痕跡之側面之方向 上之尺寸大致相等，然而亦可較大。即，只要形成在至少 可遮蔽透明之成形樹脂體1之旁澆口痕跡之領域即可。 15 又’被覆層3之寬度Η如第2圖所示般，宜形成為由成形 品之上面斜45。看時亦不會看到旁澆口痕跡2之位置39至成 形品之端部20之範圍。即，於前述成形樹脂體之側面垂直 方向且厚度方向之截面中，被覆層3被覆於上面緣部，且寬 度宜形成為假設連接遠離成形樹脂體1之側面1(：之侧之端 20 3a與成形樹脂體1之側面下端4a之假想線40時，該假想線與 $述成形樹脂體1之厚度方向所構成之角度α為45。以上。 藉由使被覆層3構成為前述寬度尺寸，可於由前述成形樹脂 體之前述上面側觀看時看不到前述旁澆口痕跡。 又，被覆層3之形成圖案並不一定要以裝飾晝面面板 13 1281883 l〇a為主要目的，亦可以遮蔽形成於側面lc之旁洗口痕跡2 為主要目的。具體而言，被覆層3之形成圖案並不限定為第 1圖所示之細密點狀圖案，亦可使用不透明之著色圖案、半 透明之著色圖案、使射入被覆層3之光反射之圖案（例如全 5像立體圖案、金屬箔圖案等），及使射入被覆層3之光散射 之圖案等。此外，加飾層4之形成圖案並沒有特別限定，然 而例如是與被覆層3同一色系之顏色時，由晝面面板1〇a之 上面la觀看時，被覆層3會因不易分辨而不顯目。Lu also set the reason, 7 1 Lema to prevent the formation of cracks or ink cracks due to the extension of the decorative sheet during forming. The t-layer 4 is exempt from the entire shape of the molded resin body 1, and the non-colored portion of the central portion of the blade is the transparent window portion 50 of the screen panel 1 of the mobile phone. The formed simultaneous decorative molded article 10 is injection-molded in order to use the transferable coating layer 3 and the added decorative sheet, and is formed into a forming space which is defined as a shape of the door and the molded article 10 as shown in FIG. The department has a square gate for shooting the tree moon. Therefore, the side washing material forming portion 19 for the molten resin is adhered to the side surface 1C just after the mold is taken out. According to this embodiment, the gate resin forming portion 19 is formed in the vicinity of the side of the transparent window portion 50 of the top surface 20a of the mobile phone device. The gate resin forming portion 19 is chamfered along the side surface lc of the molded resin body 1 (see Fig. 2). That is, 〇 to 60 with respect to the thickness direction of the face panel 10a. The angle is cut so that the cut surface of the side wash resin forming portion 19 is inclined. As shown in Fig. 5, the thickness of the 111281883 transparent molding resin 1 forming the entire screen panel 1A of the mobile phone device is preferably the cross-sectional height 22 of the side gate trace plus the top surface thickness of 0.2 to 2 mm. thickness. The reason why the top surface thickness 21 is added to the cross-sectional height 22 is that when the coating layer 3 is provided by the i-th decorative sheet n as will be described later, the thickness difference is different from that of the molded product end portion 2, With this step 5 difference, the coating layer 3 can be easily cut (refer to Fig. 2). Further, by providing the top surface thickness 21, the side gate trace is not easily seen even when viewed from above the top surface panel 10a. Further, the base sheet 3 constituting the first decorative sheet n may not be peeled off and left on the covering layer 3. In the side gate trace 2, the cross-sectional height of the molded resin body in the thickness direction of 10 inches 22 is 〇.4 mm, and the angle 23 formed by the cut surface of the side-washing resin forming portion 19 and the thickness direction of the molded resin body is 〇~60. . The cross-sectional height is 0.4 mm or more in order to prevent formation defects such as insufficient filling of the pores or the injection resin or flow of the ink. Further, as described above, the reason why the side gate is cut along the side surface lc of the molded resin body 1 and the side gate has an inclination angle 23 of 〇60°° is that even if I5 is formed by the vicinity of the periphery of the molded article end portion 20, it is shaped and decorated. It is not easy to see the trace of the gate 2. The shape 24 of the side gate trace 2 is not limited to a square or a circle. Further, the degree of curvature 25 of the side gate trace 2 (refer to Fig. 4) can be appropriately set in accordance with the size of the molded article 10 at the same time. 20 Yu Chengkai> The upper layer la of the sapphire body 1 and the lower lb are respectively provided with the coating layer 3 and the decorative layer 4, which are formed by simultaneous transfer forming as described above. The coating layer 3, as shown in Fig. 3, is disposed so as to be spanned from the side edge of the upper side of the formed resin body to the side surface lc, and the decorative layer 4 is disposed so as to be spanned to the side by the underside of the formed resin body The lc is extended to the side gate resin forming portion 12 1281883 19 after the injection molding. Therefore, as shown in Fig. 4, the gate mark 2 of the side gate forming portion 19 is cut, and when the decorative layer 4 and the covering layer 3 are not formed, the molded resin body 1 is exposed. Therefore, the side gate trace 2 can be clearly seen when viewed from the side of the molded resin body 1. 5 The coating layer 3 has a function of shielding at least the side gate trace 2 of the transparent molded resin body when viewed from the top of the screen panel 10a, and is provided only in a range in which the side gate trace 2 can be shielded. . For example, as shown in FIG. 6, the entire upper edge portion of the side surface on which the side gate trace 2 is formed may be formed, and the entire circumference of the upper edge portion may be formed as shown in FIG. 6B, that is, 10 may also be formed on the upper edge portion of the side adjacent to the side where the gate mark is not formed. Further, as shown in FIG. 6C, it may be formed only in the vicinity of the side gate trace 2 and the width dimension along the side surface thereof is substantially equal to the dimension along the side surface of the side gate trace, but may also be Larger. That is, it is only required to be formed in the field of at least the gate trace of the transparent molded resin body 1. Further, as shown in Fig. 2, the width of the coating layer 3 is preferably formed to be inclined 45 from the upper surface of the molded article. The position 39 of the side gate trace 2 to the end portion 20 of the shaped article is also not seen when viewed. In other words, in the cross section perpendicular to the side surface of the molded resin body and in the thickness direction, the coating layer 3 is coated on the upper edge portion, and the width is preferably formed so as to be connected away from the side surface 1 of the molded resin body 1 (the side 20 3a of the side) When the imaginary line 40 of the lower end 4a of the side surface of the resin body 1 is formed, the angle α between the imaginary line and the thickness direction of the molded resin body 1 is 45 or more. By forming the coating layer 3 in the aforementioned width dimension, The foregoing gate traces are not visible when viewed from the front surface side of the shaped resin body. Further, the pattern of the coating layer 3 does not have to be the main purpose of decorating the face panel 13 1281883 l〇a, or It is a main purpose to shield the side wash marks 2 formed on the side surface lc. Specifically, the pattern of the cover layer 3 is not limited to the fine dot pattern shown in Fig. 1, and an opaque color pattern or translucent may be used. a colored pattern, a pattern for reflecting light incident on the coating layer 3 (for example, a full five-image three-dimensional pattern, a metal foil pattern, or the like), a pattern for scattering light incident on the coating layer 3, and the like. Forming a map Is not particularly limited, however for example, when the coating layer 3 of the same color of the color when viewed from the panel above the surface 1〇a day of La, the coating layer 3 due to difficult to distinguish without conspicuous.
將被覆層3或加飾層4設置於透明之成形樹脂體；[上之 \ Q 、、十 可舉例有藉第1加飾片11或第2加飾片12進行之嵌入 成形法。第1加飾片π及第2加飾片12之一例，如第7圖所示 般’有於基體片30上依序積層形成被覆層3或加飾層4等之 轉印層35、黏接層34等者，且，該等層係直接形成於成形 Μ ^脂體1上。此外’轉印層35具有黏性時，亦可省略黏著層The coating layer 3 or the decorative layer 4 is placed on a transparent molded resin body; [the above \ Q , , and 10 may be exemplified by an insert molding method by the first decorative sheet 11 or the second decorative sheet 12. As an example of the first decorative sheet π and the second decorative sheet 12, as shown in FIG. 7, the transfer layer 35 such as the coating layer 3 or the decorative layer 4 is sequentially laminated on the base sheet 30, and the adhesive layer is adhered. The layers 34 and the like are formed directly on the formed body 1 . Further, when the transfer layer 35 has adhesiveness, the adhesive layer may be omitted.
八具〜力乂形樹脂1 方法之另一例，可舉例有以第1及第2加飾片^、^作 印材之成形同時轉印法。轉印材之—例，有如第8圖所 3〇上料制脫娜i、剝_2、形成 或加飾層4等之轉印層35、及黏著層3緒，又，於黏著; 形樹脂1後剝離並除去基體片3〇與脫模層si，而於_ 4 體】上形成剝離層32、轉印層35、及黏著層％之積層物 e此外’基體片3〇具有脫模性時，可省略脫模層31， P層35具有剝離性時可省略剝離層32，且，轉印層 14 1281883 性時可省略黏著層34。此外，各個層間之密著性不足時， 亦可依照必要設置任意之固定層（圖未示），使該等層組確實 密著。 基體片30之材質，係以聚酯系樹脂、聚氣乙烯系樹脂、 5 丙烯酸系樹脂、聚碳酸酯系樹脂、聚丙烯系樹脂、聚乙烯 系樹脂、聚胺基曱酸酯系樹脂、聚苯乙烯系樹脂、醋酸鹽 系樹脂、及聚酸胺系樹脂等為佳。 基體片30之膜厚係以5/zm〜5mm為佳。因為膜厚較5// m薄時，片沒有剛性而有無法支持轉印層35之問題，較5mm 10 厚時，會有剛性過大而不易處理之問題。 基體片30之形成方法，可使用壓出成形、軋製成形、 鑄造成形等廣泛使用之製膜方法。基體片30依照必要亦可 事先於形成印刷層之側之表面進行電暈處理、電漿處理、 易黏著塗底漆處理等易黏著處理。 15 脫模層32之材質可舉例有美耐ϋϋ系樹脂、矽系樹脂、 氟系樹脂、醇酸系樹脂、及紛酸系樹脂，可配合由剝離層 31脫模之脫模性，選擇適當且較佳之材料。 脫模層31之膜厚係以0.5//m〜50//m為佳。因為膜厚較 0.5//m薄時，會有無法得到充分之脫模性之問題，較50// 20 m厚時，則會有於印刷後不易乾燥之問題。 脫模層31之形成方法，可使用照相凹版印刷、平版印 屌J、網版印刷等方法，且亦可使用塗布、浸潰、及反向塗 布等方法。 剝離層32之材質可舉例有丙烯酸系樹脂、乙烯系樹 15 1281883 月旨、胺基甲酸s旨系樹脂、聚醋系樹脂、聚丙浠系樹脂、聚 乙烯系樹脂、聚苯乙烯系樹脂、聚碳酸酯系樹脂、聚乙烯 醇系樹脂、醋酸鹽系樹脂、聚si胺系樹脂，可依照由脫模 層31剝離之剝離性，選擇適合且較佳之材料。 5 剝離層32之膜厚係以0.5//m〜50//m為佳。膜厚較0.5 //m薄時，有無法得到充分之剝離性之問題，較50//m厚 時，會有於印刷後不易乾燥之問題。 剝離層32之形成方法，可使用照相凹版印刷、平版印 刷、網版印刷等方法，且亦可使用塗布、浸潰、及反向塗 10 布等方法。 轉印層35係形成有欲加飾之木紋圖案、石紋圖案、布 紋圖案、文字、幾何學模樣、塗層圖案等圖案之層，且， 轉印至成形樹脂1之上面la，發揮作為遮蔽旁洗口痕跡2之 被覆層35之機能，或轉印至成形樹脂體1之下面lb，發揮作 15 為裝飾晝面面板10 a之加飾層4之機能。此外，轉印層35可 於1片晝面面板10a之一面形成多數。又，轉印層35依照必 要亦可設置金屬膜層。此時，金屬膜層可於全面形成圖案。 轉印層35之材質可舉例有聚S旨系樹脂、丙稀酸系樹 脂、乙烯系樹脂、硝化棉系樹脂、胺基曱酸酯系樹脂、氯 20 化橡膠系樹脂等，然而並沒有特別限定。又，是金屬膜層 時，可舉例有紹、鉻、銅、鎳、銦、錫、氧化石圭等，然而 並無特別限定。 轉印層35之膜厚係以0.5//m〜50//m為佳。膜厚較0.5 // m薄時，會有無法得到充分之遮蔽性之問題，較50 // m厚 1281883 時’會有於印刷後不易乾燥之問題。然而，是金屬膜層時， 係以150人〜1200A為佳。膜厚較A薄時，會有無法得到充分 之遮蔽性之問題，而較1200人厚時，會有容易產生破裂之問 題0 5 10 15 轉印層35之形成方法，可使用照相凹版印刷、平版印 刷、網版印刷等方法，且亦可❹塗布、浸潰、及反向塗 布等方法。是金屬膜層時，有真线__等方法。 黏著層34之材質，可舉例有丙稀酸系樹脂、乙稀系樹 脂、胺基甲酸I系樹脂、聚醋系樹脂、聚丙烯系樹脂、聚 乙烯系樹脂、聚苯乙烯系樹脂、聚碳酸酉旨系樹脂、聚乙烯 醇系樹脂、醋酸鹽系樹脂、聚醯胺系樹脂，可依照與成形 樹脂黏著之黏著性，選擇適合且較佳之材料。 黏著層34之膜厚係以0.5心〜心m為佳。膜厚較〇5 ^溥時’會有無法得到充分之詩性之問題，⑽㈣厚 時，會有於印刷後不易乾燥之問題。 浸潰、及反向塗 黏著層34之形成方法，可使用照相凹版印刷、平版印 刷、網版印刷等方法，且亦可使用塗布、 布專方法。 2〇 · Ι 製造本實麵態之“面板之方法作 Γ月面板他係藉由在2個模15、16間夾有2片㈣ ’亚將溶融樹脂射出至設置於該2個模15、 間初而料。模具係由第i模之一例之可動模15與成第= ^ =之固讀16構成，且可動模15係固定於圖未示之成 一射出裝置之可動盤’可移動而接觸並離開固定模 17 1281883 . 16。固定模係固定在圖未示之成形同時射出裝置之固定盤。 “可動模15係形成為方形，且，於其周端面具有與固定 杈I6互相接觸之基準面ls。於由該基準面^包圍 之内側部 分’如第11圖所示般形成有適合成形品之外形之形狀之凹 5 部 14 〇 另外，固定模I6係形成為寬度及高度與可動模^對應 之方形等者，且具有與可動模ls互相接觸之平面之基準面 13 °於藉該基準面13包圍之内側部分，如第12圖所示般形 成有適合成形品之外形之形狀之凹部14。 且藉由使可動模15之基準面13與固定模μ之基準面 工3夾著第1加飾片11及第2加飾片12相互重疊而接觸，於第工 加飾片11與第2加飾片之間形成成形空間部17，且固定模16 之凹部14之一部分構成旁澆口部19&。 該成形空間部17之高度、寬度及厚度，係相當於成形 之預定之咼度、覓度及厚度，如下述般，藉由於成形空 間部17内注入成形樹脂18並使其固化，可得到預定尺寸之 成形同時加飾成形品10。 即，於對向配置之可動模15與固定模16之間，於可動 模15之側設置第1加飾片，並於固定模16之側設置第2加飾 20片12後，將可動模15與固定模16關閉（參照第9圖）。此時， 將第1加飾片11配置於位在成形空間部17與旁洗口部19a之 邊界部分。 然後，如第10圖所示般，由旁澆口部19a射出熔融之成 形樹脂至形成之成形空間部17之第1加飾片1]L與第2加倚片 18 a^1883 !2之門 後曰。俟射出至成形空間部17之該成形樹脂⑻令卻固化 該成可動模15與蚊模&將固化之成形樹脂18取出。 面板脂18中-體地形成有與成形空間部口對應之晝面 5又，糙*與旁〉堯口部叫對應之旁洗口樹脂形成部19。 之側緣加韩片及第2加飾片之轉印層35於畫面面板施 妾著’打開可動模15與固錢16，並於取出成形樹脂 ，切斷旁澆口樹脂形成部19與晝面面板l〇a。此時，係 沿晝㈣板軸彳面之傾斜，朝㈣於晝面面板施之厚度 〇方向為60。以下之方向切斷。 接著，針對本實施形態之畫面面板10a之變形例作說 明。 " 變形例之晝面面板10b大致具有與第i圖之畫面面板 l〇a共通之結構，但切斷旁澆口樹脂形成部與晝面面板時之 15切斷方向不同。變形例之晝面面板l〇b係如第13圖所示般， 朝畫面面板10b之厚度方向切斷旁澆口樹脂形成部19，而使 旁澆口樹脂形成部19之切斷步驟簡略化者。 即，如第14圖所示般，朝與晝面面板之厚度方向構成 之角度為〇度之方向而非沿畫面面板1〇b之側面1(：之方向， 20切斷由模取出之與成形樹脂一體地形成之旁澆口樹脂形成 部19。如前述般切斷之晝面面板係如第15圖所示般，由側 面lc側看時旁澆口痕跡2a係由側面ic突出之形狀，然而由 上面側la看時由於設有被覆層3，因此被遮蔽而看不到。 即，變形例之晝面面板10b中，由於藉被覆層3被覆旁 19 1281883 5 10 15 20Another example of the method of the eight-forced-shaped resin 1 may be a simultaneous transfer method using the first and second decorative sheets, and the printing material. For example, the transfer material has the transfer layer 35 such as the enamel, the peeling _2, the forming or the decorative layer 4, and the adhesive layer, as shown in Fig. 8, and the adhesive layer 3; After that, the base sheet 3〇 and the release layer si are peeled off and removed, and the release layer 32, the transfer layer 35, and the adhesion layer % of the laminate layer e are formed on the body 4, and the base sheet 3 has the mold release property. In this case, the release layer 31 can be omitted, and when the P layer 35 has releasability, the release layer 32 can be omitted, and when the transfer layer 14 is 1281883, the adhesive layer 34 can be omitted. Further, when the adhesion between the layers is insufficient, any fixed layer (not shown) may be provided as necessary to make the layer groups securely adhered. The material of the base sheet 30 is a polyester resin, a polystyrene resin, a 5-acrylic resin, a polycarbonate resin, a polypropylene resin, a polyethylene resin, a polyamino phthalate resin, and a poly A styrene resin, an acetate resin, a polyamic acid resin, etc. are preferable. The film thickness of the base sheet 30 is preferably 5/zm to 5 mm. Since the film thickness is thinner than 5/m, the sheet is not rigid and there is a problem that the transfer layer 35 cannot be supported. When it is thicker than 5 mm 10 , there is a problem that the rigidity is too large to be handled easily. As a method of forming the base sheet 30, a film forming method which is widely used, such as extrusion molding, roll forming, and casting molding, can be used. The base sheet 30 may be subjected to an easy adhesion treatment such as corona treatment, plasma treatment, and easy adhesion primer treatment on the surface on the side on which the printing layer is formed, as necessary. The material of the release layer 32 may, for example, be a melamine-based resin, a fluorene-based resin, a fluorine-based resin, an alkyd-based resin, or an acid-based resin, and may be appropriately selected in accordance with the release property of the release layer 31. And preferred materials. The film thickness of the release layer 31 is preferably 0.5/m to 50/m. Since the film thickness is thinner than 0.5/m, there is a problem that sufficient mold release property cannot be obtained, and when it is 50//20 m thick, there is a problem that it is not easily dried after printing. The method of forming the release layer 31 may be a method such as gravure printing, lithographic printing J, screen printing, or the like, and methods such as coating, dipping, and reverse coating may be used. The material of the peeling layer 32 is exemplified by an acrylic resin, a vinyl tree 15 1281883, an amino carboxylic acid s-based resin, a polyester resin, a polypropylene resin, a polyethylene resin, a polystyrene resin, and a poly A carbonate-based resin, a polyvinyl alcohol-based resin, an acetate-based resin, or a poly-Si-based resin can be selected from suitable materials according to the peeling property of the release layer 31. 5 The film thickness of the peeling layer 32 is preferably 0.5//m to 50//m. When the film thickness is thinner than 0.5 //m, there is a problem that sufficient peelability cannot be obtained, and when it is 50/m thick, there is a problem that it is not easily dried after printing. The method of forming the release layer 32 may be a method such as gravure printing, lithographic printing, screen printing, or the like, and methods such as coating, dipping, and reverse coating may be used. The transfer layer 35 is formed with a layer of a pattern such as a wood grain pattern, a stone pattern, a cloth pattern, a character, a geometric pattern, or a coating pattern to be decorated, and is transferred to the upper surface of the molding resin 1 to be played. The function as the coating layer 35 for shielding the side wash marks 2 or the transfer to the lower surface lb of the molded resin body 1 serves as a function of decorating the decorative layer 4 of the face panel 10a. Further, the transfer layer 35 may be formed in a plurality of faces of one of the face panels 10a. Further, the transfer layer 35 may be provided with a metal film layer as necessary. At this time, the metal film layer can be completely patterned. The material of the transfer layer 35 may, for example, be a poly S-type resin, an acrylic resin, an ethylene resin, a nitrocellulose resin, an amine phthalate resin, or a chlorine 20 rubber resin. limited. Further, in the case of the metal film layer, there may be mentioned, for example, chromium, copper, nickel, indium, tin, or oxidized stone, but it is not particularly limited. The film thickness of the transfer layer 35 is preferably 0.5/m to 50/m. When the film thickness is thinner than 0.5 // m, there is a problem that sufficient shielding property cannot be obtained, and when it is 1281883 thicker than 50 // m, there is a problem that it is not easy to dry after printing. However, in the case of a metal film layer, it is preferably 150 to 1200 A. When the film thickness is thinner than A, there is a problem that sufficient shielding property cannot be obtained, and when it is thicker than 1200 people, there is a problem that cracking easily occurs. 0 5 10 15 The method of forming the transfer layer 35 can be performed by gravure printing, Methods such as lithography and screen printing can also be applied by coating, dipping, and reverse coating. When it is a metal film layer, there are methods such as a true line __. Examples of the material of the adhesive layer 34 include an acrylic resin, an ethylene resin, an amino acid I resin, a polyester resin, a polypropylene resin, a polyethylene resin, a polystyrene resin, and a polycarbonate. The resin, the polyvinyl alcohol resin, the acetate resin, and the polyamide resin can be selected to be suitable and preferable materials in accordance with the adhesion to the molding resin. The film thickness of the adhesive layer 34 is preferably 0.5 core to heart m. When the film thickness is less than 5 μ溥, there is a problem that sufficient poetry cannot be obtained. When (10) (4) is thick, there is a problem that it is not easy to dry after printing. For the method of forming the impregnated and reverse-coated adhesive layer 34, gravure printing, lithographic printing, screen printing, or the like may be used, and a coating or cloth-specific method may also be used. 2〇· Ι The method of making the panel of the real face is used as the panel of the moon. By inserting 2 pieces (4) between the two molds 15 and 16 , the sub-molding resin is injected to the two molds 15 . The mold is formed by a movable mold 15 of one example of the i-th mold and a solid read 16 of the first = ^=, and the movable mold 15 is fixed to a movable disk of the injection device not shown as being movable. Contact and leave the fixed mold 17 1281883 . 16. The fixed mold is fixed to the fixed disc of the injection device which is not shown, and the movable mold 15 is formed into a square shape, and has a contact with the fixed jaw I6 at the peripheral end surface thereof. Base plane ls. The inner portion 'enclosed by the reference surface ^ is formed with a concave portion 14 having a shape suitable for the shape of the molded article as shown in Fig. 11. Further, the fixed mold I6 is formed to have a width and a height corresponding to the movable mold. A square portion or the like has a reference surface 13° which is in contact with the movable mold ls, and an inner portion surrounded by the reference surface 13 is formed, and as shown in Fig. 12, a concave portion 14 having a shape suitable for the shape of the molded article is formed. The first decorative sheet 11 and the second decorative sheet 12 are brought into contact with each other by sandwiching the reference surface 13 of the movable mold 15 and the reference surface 3 of the fixed mold μ, and the second decorative sheet 11 and the second decorative sheet 11 are provided. The forming space portion 17 is formed between the decorative sheets, and one of the concave portions 14 of the fixed mold 16 constitutes the side gate portion 19&. The height, the width, and the thickness of the molding space portion 17 correspond to a predetermined degree of twist, twist, and thickness of the molding, and the molding resin 18 is injected into the molding space portion 17 and solidified as described below. The molded article 10 is simultaneously decorated with the size. That is, between the movable mold 15 disposed oppositely and the fixed mold 16, the first decorative sheet is provided on the side of the movable mold 15, and the second decorative sheet 12 is provided on the side of the fixed mold 16, and then the movable mold is placed. 15 is closed with the fixed mold 16 (refer to Fig. 9). At this time, the first decorative sheet 11 is placed at a boundary portion between the forming space portion 17 and the side washing portion 19a. Then, as shown in Fig. 10, the molten molding resin is ejected from the side gate portion 19a to the first decorative sheet 1]L and the second addition sheet 18 a^1883!2 of the formed molding space portion 17. Behind the door. The molding resin (8) which is ejected to the forming space portion 17 is cured to form the movable mold 15 and the mosquito mold & the cured molding resin 18 is taken out. The panel grease 18 is formed integrally with a kneading surface 5 corresponding to the opening of the forming space portion, and a side washing resin forming portion 19 corresponding to the rough * and the side portion. The transfer layer 35 of the side edge plus the Korean sheet and the second decorative sheet is applied to the screen panel to open the movable mold 15 and the solid money 16, and the molding resin is taken out, and the side gate resin forming portion 19 and the crucible are cut. Face panel l〇a. At this time, it is inclined along the 彳(4) plate axis, and the thickness 〇 direction is 60 in the (4) face panel. The following directions are cut off. Next, a modification of the screen panel 10a of the present embodiment will be described. " The face panel 10b of the modification has substantially the same structure as the screen panel 10a of Fig. i, but the cutting direction of the side gate resin forming portion and the face panel is different. In the face panel of the modified example, as shown in Fig. 13, the bypass gate resin forming portion 19 is cut in the thickness direction of the screen panel 10b, and the cutting step of the gate resin forming portion 19 is simplified. By. That is, as shown in Fig. 14, the angle formed in the thickness direction of the face panel is the direction of the twist, not the side 1 of the picture panel 1b (the direction, 20 is cut off by the die) The side gate resin forming portion 19 in which the molding resin is integrally formed. The face panel cut as described above is a shape in which the side gate trace 2a is protruded from the side surface ic when viewed from the side surface lc as shown in Fig. 15. However, when viewed from the upper side la, the cover layer 3 is provided, so that it is shielded and cannot be seen. That is, in the face panel 10b of the modification, the cover layer 3 is covered by the cover layer 19 1281883 5 10 15 20
= f:2a，因此即使沿成形同時加飾成形品1〇之側面傾 ===，由成形同時加飾成形品之上面看時亦可 =圖^。藉由以接近成形同時加飾成形品之厚度 方向之角度進行切斷，可使切斷步驟簡單化。 (實施例1) 理成=8 一對苯，乙二__著處 理)構成之基體片上形成由美耐皿樹脂構成之脫模層，接著 使用胺基甲酸I系之硬化二液型墨水藉照相凹版印刷法形 成療鑛固定層。以MC進行5分鐘熱處理後，藉真空蒸鑛 法形成由厚度_±5〇A之銘金屬膜構成之第碘印層之^ 案，接著，藉照相凹版印刷法形成由氯乙稀_乙酸乙料取 _脂構成之黏著層，得到幻加飾片，並同樣地得到开ς 第2轉印層之第2加飾片。 將得到之第工加飾片配置於一射出成形模以於旁声口 部附近由第冰印層覆蓋成形品端部，並將第2加飾片配置 ，另-射出成形模後，注人由丙烯腈·丁二烯苯乙稀共聚物 樹脂構成之成_脂，且冷卻固化使第i及第2加飾片與成 ，樹脂-體化後’ 基體片，’然後沿畫面面板之側面切 7旁濟口樹脂形成部，藉此得到成㈣時加_成形品之手 機機器之晝面面板。第i加飾片之第！轉印層轉印至鄰接形 成有旁洗口樹脂形成部之側面之部分，並轉印料被覆^ 面緣部之被覆層，以於由上面觀看時看不到旁洗口樹脂妒 成部。 曰V ❿ 得到之手機機器之畫面面板中，透明之成形樹脂 體之 20 1281883 厚度l.lmm，旁澆口痕跡之截面高度為0.8mm，頂面厚度 0.3mm，旁澆口痕跡之截面傾斜角度23為35°，旁澆口之型 狀為四角形，且旁澆口痕跡之寬度為10.0mm。 被覆層之形成圖案係由成形品端部形成有5.0mm，且 5 被覆層遮蔽旁澆口痕跡，即使斜看亦不會看到旁澆口痕跡。 於由厚度125// m之丙烯酸膜使用丙烯酸樹脂墨水藉 照相凹版印刷法形成第1轉印層之圖案，並接著藉照相凹版 印刷法形成由氯乙烯-乙酸乙烯共聚物樹脂構成之黏著 層，而得到第1加飾片，並同樣地得到形成第2轉印層之第2 10 加飾片。 將得到之第1加飾片配置於一射出成形模以於旁洗口 部由第1轉印層覆蓋成形品端部，並將第2加飾片配置於另 一射出成形模後，注入由聚碳酸酯構成之成形樹脂，且冷 卻固化使第1及第2加飾片與成形樹脂一體化後，沿晝面面 15 板之側面切斷·旁洗口樹脂形成部，藉此得到成形同時加飾 成形品之手機機器之晝面面板。第1加飾片之第1轉印層轉 印至鄰接形成有旁澆口樹脂形成部之側面之部分，並轉印 作為被覆上面緣部之被覆層，以於由上面觀看時看不到旁 洗口樹脂形成部。 20 得到之手機機器之晝面面板中，透明之成形樹脂體之 厚度1.1mm，旁洗口痕跡之截面高度為1.1mm，頂面厚度 0.3mm，旁澆口痕跡之截面傾斜角度23為10°，旁澆口之型 狀為橢圓形，且旁澆口痕跡之寬度為15.0mm。 且，被覆層之形成圖案係由成形品端部形成有 21 1281883 4.5mm，且被覆層遮蔽旁澆口痕跡，即使斜看亦不會看到 旁澆口痕跡。 本發明之成形同時加飾成形品除了用以作為手機機器 之晝面面板以外，亦可作為手機機器之上蓋或下蓋、電子 5 應用玩具之表面構件或外裝構件、家電用品之輸入部面板 或汽車内外裝面板、及彈珠台之外框等。 此外，藉由適當地組合前述各種實施形態中任意之實 施形態，可發揮分別具有之效果。 本發明係一面參照添附圖示一面充分地記載較佳實施 10 形態，但對於熟習該技術之人而言，當然知道有各種變形 或修正。如前述之變形或修正，只要不脫離添附之申請專 利範圍之本發明之範圍，都應該包含於其中。 【圖式簡單說明】 第1圖係顯示本發明之實施形態之成形同時加飾成形 15 品之使用例之手機機器之晝面面板之外觀立體圖。 第2圖係第1圖之手機機器之晝面面板之II-II截面圖。 第3圖係第1圖之手機機器之畫面面板之III-III截面圖。 第4圖係第1圖之手機機器之畫面面板之旁澆口痕跡部 分之放大立體圖。 20 第5圖係顯示第2圖之手機機器之晝面面板之旁澆口切 斷前之狀態之圖。 第6A圖、第6B圖、第6C圖係分別顯示形成於第1圖之 晝面面板之被覆層之形成位置之變形例之圖。 第7圖係顯示本發明之實施形態之第1加飾片或第2加 22 1281883 飾片之一例之截面圖。 第8圖係顯示本發明之實施形態之第1加飾片或第2加 飾片之其他例之截面圖。 第9圖係概念地顯示本發明之實施形態之成形同時加 5 飾法之一例之圖，且係顯示可動模與固定模關閉之狀態之 圖。 第10圖係概念地顯示本發明之實施形態之成形同時加 飾法之一例之截面圖，且，係顯示由旁洗口注入成形樹脂 之狀態之圖。 10 第11圖係顯示本發明之實施形態之成形同時加飾成形 品之射出成形用模之可動模之一例之截面圖。 第12圖係顯示本發明之實施形態之成形同時加飾成形 品之射出成形用模之固定模之一例之截面圖。 第13圖係變形例之手機機器之畫面面板之旁澆口部分 15 之截面圖。 第14圖係顯示第13圖之手機機器之晝面面板之旁澆口 切斷前之狀態之圖。 第15圖係第13圖之手機機器之晝面面板之旁澆口痕跡 部分之放大立體圖。 20 【圖式之主要元件代表符號表】 1…成形樹脂體 2,2a…旁洗口痕跡 la···上面 3.··被覆層 lb··.下面 3a...端 lc·..側面 4…加飾層 23 1281883 4a...側面下端 39…位置 10…成形同時加飾成形品 40...假想線 10a，10b.··晝面面板 50...透明窗部分 11…第1加飾片 α…角度 12…第2加飾片 Η…寬度 13···基準面 14···凹部 15...可動模 16...固定模 17...成形空間部 18...成形樹脂 19...旁澆口樹脂形成部 19a...旁澆口部 20…成形品端部 21…頂面厚度 22…截面高度 23…傾斜角度 24...形狀 25...寬度 30...基體片 31...脫模層 34...黏接層 35...轉印層= f: 2a, so even if the side of the molded article 1 is formed along the molding and the side is inclined ===, it can be seen from the top of the molded article at the same time. The cutting step can be simplified by cutting at an angle close to the thickness direction of the molded article. (Example 1) A release layer composed of melamine resin was formed on a substrate sheet composed of a pair of benzene and a second pair of benzene, followed by treatment with a urethane disulfide type I ink. The gravure printing method forms a therapeutic anchor layer. After heat treatment for 5 minutes in MC, a iodine printing layer composed of a metal film having a thickness of _±5 〇A was formed by a vacuum evaporation method, and then formed by a gravure printing method from a vinyl chloride-acetic acid The adhesive layer composed of the fat was taken, and the magic decorative sheet was obtained, and the second decorative sheet of the second transfer layer was similarly obtained. The obtained decorative sheet is disposed in an injection molding die to cover the end of the molded article by the first ice stamp layer near the side sound mouth portion, and the second decorative sheet is disposed, and after the injection molding die is injected, the injection molding is performed. The acrylonitrile-butadiene styrene copolymer resin is formed into a fat, and is cooled and solidified to form the i-th and second decorative sheets, and the resin-body-formed 'base sheet,' and then along the side of the screen panel By cutting the resin forming portion of the yoke, it is possible to obtain a face panel of a mobile phone machine in which (four) is added. The first i-plus piece! The transfer layer was transferred to a portion adjacent to the side surface on which the side-washing resin forming portion was formed, and the transfer material was coated with the coating layer at the edge portion so that the side-washing resin forming portion was not observed when viewed from above.曰V ❿ In the picture panel of the mobile phone machine obtained, the thickness of the transparent molded resin body is 20 1281883, the thickness of the side gate mark is 0.8 mm, the thickness of the top surface is 0.3 mm, and the section angle of the side gate trace is inclined. 23 is 35°, the shape of the side gate is quadrangular, and the width of the side gate trace is 10.0 mm. The formation pattern of the coating layer was formed by the end portion of the molded article by 5.0 mm, and the 5 coating layer shielded the gate mark, and the side gate trace was not observed even when viewed obliquely. Forming a pattern of the first transfer layer by a gravure printing method using an acrylic resin ink having a thickness of 125/m, and then forming an adhesive layer composed of a vinyl chloride-vinyl acetate copolymer resin by gravure printing. The first decorative sheet was obtained, and the second 10 decorative sheet forming the second transfer layer was obtained in the same manner. The obtained first decorative sheet is placed in one injection molding die so that the end portion of the molded article is covered by the first transfer layer in the side washing portion, and the second decorative sheet is placed in the other injection molding die, and then injected. After the first and second decorative sheets are integrated with the molding resin, the first and second decorative sheets are integrated with the molding resin, and the molding resin is formed by cutting the side-washing resin forming portion along the side surface of the sheet surface 15 to obtain the molding resin. A face panel for a mobile phone machine that is decorated with molded products. The first transfer layer of the first decorative sheet is transferred to a portion adjacent to the side surface on which the side gate resin forming portion is formed, and the coating layer as the covering upper edge portion is transferred so as not to be seen when viewed from above. A mouthwash resin forming portion. 20 In the face panel of the obtained mobile phone machine, the transparent molded resin body has a thickness of 1.1 mm, the side wash mark has a section height of 1.1 mm, the top surface has a thickness of 0.3 mm, and the side gate trace has an inclination angle of 23 of 10°. The shape of the side gate is elliptical, and the width of the side gate trace is 15.0 mm. Further, the formation pattern of the coating layer was formed by the end portion of the molded article by 21 1281883 4.5 mm, and the coating layer shielded the gate mark, and the side gate trace was not observed even when viewed obliquely. The molded simultaneous decorative molded article of the present invention can be used as a top panel of a mobile phone device, or as an input panel of a top or bottom cover of a mobile phone device, a surface member or an exterior member of an electronic toy, and a household appliance. Or the inside and outside of the car, and the outer frame of the pinball. Further, by appropriately combining any of the above-described various embodiments, the effects can be exhibited. The present invention has been described with reference to the accompanying drawings, and the preferred embodiment 10 is fully described. However, it will be apparent to those skilled in the art that various modifications and changes are possible. Modifications or modifications of the invention are intended to be included within the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing the appearance of a face panel of a mobile phone device using a molding and molding method according to an embodiment of the present invention. Figure 2 is a cross-sectional view of the face panel of the mobile phone machine of Figure 1 taken along line II-II. Figure 3 is a cross-sectional view of the screen panel of the mobile phone machine of Figure 1 taken along line III-III. Fig. 4 is an enlarged perspective view showing a portion of the side gate trace of the screen panel of the mobile phone device of Fig. 1. 20 Fig. 5 is a view showing the state before the bypass of the face panel of the mobile phone machine of Fig. 2 is cut. Fig. 6A, Fig. 6B, and Fig. 6C are views showing a modification of the formation position of the coating layer formed on the face panel of Fig. 1, respectively. Fig. 7 is a cross-sectional view showing an example of a first decorative sheet or a second added 22 1281883 decorative sheet according to an embodiment of the present invention. Fig. 8 is a cross-sectional view showing another example of the first decorative sheet or the second decorative sheet according to the embodiment of the present invention. Fig. 9 is a view conceptually showing an example of the simultaneous molding of the embodiment of the present invention, and showing a state in which the movable mold and the fixed mold are closed. Fig. 10 is a cross-sectional view showing an example of a simultaneous molding method according to an embodiment of the present invention, and shows a state in which a molding resin is injected from a side washing port. 10 is a cross-sectional view showing an example of a movable mold of an injection molding die for forming a simultaneous molding article according to an embodiment of the present invention. Fig. 12 is a cross-sectional view showing an example of a fixed mold of an injection molding die for forming a simultaneous decorative article according to an embodiment of the present invention. Figure 13 is a cross-sectional view of the side gate portion 15 of the screen panel of the mobile phone machine of the modification. Fig. 14 is a view showing the state before the cutting of the side gate of the face panel of the mobile phone machine of Fig. 13. Fig. 15 is an enlarged perspective view showing a portion of the side gate trace of the face panel of the mobile phone machine of Fig. 13. 20 [The main component representative symbol table of the drawing] 1...formed resin body 2,2a...side washing traces la···above 3.··covering layer lb··.3a...end lc·..side 4...supplied layer 23 1281883 4a...side lower end 39...position 10...formed and decorated with molded article 40...hypothetical line 10a,10b....face panel 50...transparent window portion 11...first Decorative sheet α...angle 12...second decorative sheet Η...width 13···reference surface 14···recess 15... movable mold 16... fixed mold 17...formed space portion 18... Molding resin 19...side gate resin forming portion 19a...side gate portion 20...molded article end portion 21...top surface thickness 22...section height 23...inclination angle 24...shape 25...width 30 ...substrate sheet 31...release layer 34...adhesive layer 35...transfer layer
24twenty four