TWI281524B - A spandex fiber with discoloration-resistance and chlorine-resistance and a method for manufacturing the same - Google Patents
A spandex fiber with discoloration-resistance and chlorine-resistance and a method for manufacturing the same Download PDFInfo
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- TWI281524B TWI281524B TW94123486A TW94123486A TWI281524B TW I281524 B TWI281524 B TW I281524B TW 94123486 A TW94123486 A TW 94123486A TW 94123486 A TW94123486 A TW 94123486A TW I281524 B TWI281524 B TW I281524B
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- aluminum
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/70—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyurethanes
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Abstract
Description
1281524 λ 九、發明說明: 【發明所屬之技術領域】 [1] 本發明涉及一種具有高抗褪色性以及高抗氣性的 德克斯纖維的製造方法,本發明亦涉及新製造方法所具有的居 勢了以元全保有原斯潘德克斯纖維的特性。 、 【先前技術】 [2] 斯潘德克斯纖維一般具有類橡膠的高彈性特性以及鼠 越的物理性質,如高拉力及回復力等等,因此已經被使用在谂 φ 衣、襪子及運動用品上。 内 [3】然而,若以t亞氨腊(p〇lyUrethane)為主成份的斯潘、 克斯纖維,經以含氯的洗劑清洗,聚亞氨脂的物理特性可能I> 重的退化,同樣的,以斯潘德克斯纖維及聚醯胺編織的泳衣在嚴 觸含氯的水後(活性氯的濃度為〇·5至3.5ppm),斯潘德克斯纖f 的物理特性也會退化。 $ [4]為了解決因氯所造成品質降低的問題,許多研究择果 致力於開發含高抗氯性的化合物,例如,美國專利編號Us 4,340,527的氧化鋅,美國專利編號US 5,626,960的碳角鎮石 _ (huntite)與水鈣鎂石(hydromagnesite)混合物,韓國專利編號 92-3250 的碳酸弼(calcium carbonate)以及碳酸钡(barium carbonate),日本專利編號JP H6-81215的氧化鎂/氧化鋅 (MgO/ZnO)固體,日本專利編號JP S 59-133248的氧化鎂 (magnesium oxide)、氫氧化鎮(magnesium hydroxide)或紹碳酸鎮 (hydrotalcite),日本專利編號 JP Η 3-292364 以脂肪酸(fatty acid) 及石夕烧偶聯劑(saline coupling agent)披覆的铭碳酸鎮 (hydrotalcite),美國專利編號US 5,447,969以硬脂酸及其結晶水 •披覆的鋁碳酸鎂(hydrotalcite),美國專利編號US 6,692,828以三 5 1281524 Μ 聚氰胺(melamine)化合物彼覆的紹碳酸鎂(hydrotalcite),歐洲專 利編號EP 1,262,499 A1描述I呂碳酸鎮(hydrotalcite)的平均粒徑 小於1 μιη 〇1281524 λ IX. Description of the Invention: [Technical Field of the Invention] [1] The present invention relates to a method for producing Dex fiber having high fading resistance and high gas resistance, and the present invention also relates to a new manufacturing method It has the characteristics of the original spandex fiber. [Prior Art] [2] Spandex fiber generally has the high elasticity of rubber-like rubber and the physical properties of rat, such as high tensile force and restoring force, etc., so it has been used in 谂φ clothing, socks and sporting goods. . [3] However, if the spandex, which is mainly composed of p〇lyUrethane, is washed with a chlorine-containing lotion, the physical properties of the polyurethane may be I> Similarly, after the spandex and polyamide-weaved swimsuits are exposed to chlorine-containing water (the concentration of active chlorine is 〇·5 to 3.5 ppm), the physical properties of the spandex f are also degraded. $ [4] In order to solve the problem of quality degradation caused by chlorine, many research efforts have been made to develop compounds containing high chlorine resistance, for example, zinc oxide of U.S. Patent No. 4,340,527, and Coke Town of US Patent No. US 5,626,960 _ (huntite) and hydromagnesite mixture, Korean carbonate number 92-3250 calcium carbonate and barium carbonate, Japanese patent number JP H6-81215 magnesium oxide / zinc oxide ( MgO/ZnO) solid, magnesium oxide, magnesium hydroxide or hydrotalcite of Japanese Patent No. JP S 59-133248, Japanese Patent No. JP Η 3-292364 fatty acid (fatty acid) And hydrotalcite coated with the saline coupling agent, US Patent No. US 5,447,969 with stearic acid and its crystal water • coated magnesium hydrotalcite, US Patent No. U.S. Patent No. 6,692,828, the disclosure of which is incorporated herein by reference. hydrotalcite) an average particle size of less than 1 μιη square
[5] 特別根據美國專利編號US 5,447,969的硬脂酸及結晶 水披覆的鋁碳酸鎂(hydrotalcite)法作一個說明,此發明描述此高 抗氯性化合物可以防止製造斯潘德克斯纖維過程中鋁碳酸鎂的 聚集、排出壓力的風險、防止紡絲過程中絲線的破損,以及纖維 變黃,在乾燥及單寧溶液處理過程中不會產生膨脹,甚至在330°C _ 的高溫乾式紡絲過程也不會產生變黃的現象。 [6] 但根據美國專利編號US 5,447,969的内容,也發現含 脂肪酸披覆的結晶水鋁碳酸鎂所製成的斯潘德克斯纖維,在 250°C高溫高壓的乾式紡絲過程中會產生變黃的現象。 [7】一般而言,既使具有很高的抗氯性優點,但纖維褪色 以及無法將其染白的問題毫無疑問的將會減損其價值,因此問題 的克服及近一步的改良勢在必行。 [8] 根據美國專利編號US 5,447,969的内容,若使用含結 晶水的鋁碳酸鎂所製成的纖維,在染色及單寧溶液處理的過程中 •不會產生褪色及膨脹,但也發現不含結晶水的銘峻酸鎂所製成的 纖維紗也不會有褪色及膨脹的問題。 [9] 根據美國專利編號US 6,692,828的内容,以抗熱性極 佳的三聚氰胺(melamine)化合物披覆的鋁破酸鎂所製成的纖 維,在250°C的高溫紡絲過程中,與美國專利編號US 5,447,969 的結果相同不會產生褪色,且抗褪色的程度上此篇專利更優於前 者0 [10]根據歐洲專利編號EP 1,262,499A1中描述的方法,是 將鋁碳酸鎂磨成粉狀後再添加至高分子中,此技術在此領域中已 1281524 廣為人知,況且所使用的鋁碳酸鎂未經披覆且無結晶水。若未經 披覆的鋁碳酸鎂被添加至斯潘德克斯高分子中,製造過程中將; 發生聚集以及膠狀的現象,因此使用披覆的鋁碳酸鎂十分重要。 [11】根據歐洲專利編號EP 1,262,499A1内容,其所使用的 鋁碳酸鎂結構不同於慣用的鋁碳酸鎂結構,部分的碳離子被分 解,少量的氧被加入,以上所提及的鋁碳酸鎂結構,可能意謂著 經過咼於300 C加熱處理及晶體結構瓦解所形成。鋁碳酸鎮的晶 體結構及其碳離子的含量對於纖維是否存在抗氯性有很重要的 馨影響,因此若晶體進行崩解,加上碳離子的含量過低,都可能促 使纖維的抗氯性降低。 [12】為了驗證上述的推測,根據歐洲專利編號Ep 1,262,499A1的内容,製備一種含有氧以及碳離子含量較低,並 經過高於300°C的加熱處理後的鋁碳酸鎂材料,然後在二甲基乙 醯胺(Dimethylacetamide)中再與其他添加物混合成漿,接著利用 磨粉機將此原料與斯潘德克斯高分子混合製備成斯潘德克斯絲。 [13]這種斯潘德克斯纖維在高於2〇〇c的紡絲過程中不會 產生褪色’但紡絲過程中會有阻塞以及紡絲破損的問題產生,這 •個現象可能是因為既使鋁碳酸鎂被混合的十分均勻,但由於未經 彼覆的鋁破酸鎂,在高分子内其水份的吸收以及鋁破酸鎮的聚集 發生的太快,導致最終所製備的絲其抗氯性仍劣於其他傳統方法 所製備的絲。 【發明内容】 [14】本發明涉及解決傳統技術的問題,以抗熱性極佳的三 聚氰胺(melamine)化合物彼覆的鋁碳酸鎂的方法,在低於3〇〇cc 的熱處理過程中,結晶水將被移除且不會導致碳離子含量降低, 1281524 此铭碳酸鎂材料添加至高分子中所製備出的斯 滞仏、克斯鑰 有極佳的抗氯性,既使在高於20(TC的紡絲過程也具有^、^、、隹具 [15]本發明的目的主要是提供含銘碳酸鎮的其斤 色性。 維的製備方法,無論是高於200°C的炫融纺絲或是^克斯纖 程,都具有抗褪色性及抗氯性的優點。 & &式纺絲的製 [16]本發明中所提及的紡絲或纺絲製程,勺#、 及乾式紡絲,紡絲溫度表示斯潘德克斯高分子於 熔嘁紡絲以 高溫度,例如熔融紡絲過程高分子熔融的溫度,中的最 程中爐體的溫度,褪色性表示纖維由白轉變成黃色纺絲過 【實施方式】 ^ 〇 間為了達到上述的目標,斯潘德克斯纖維中▲呂碳 重量百分比為纖維的O.P/Q〜1〇% ’三聚氰胺(melamine)化合物的 重量百分比為銘碳酸鎮的0.1%〜10%,且鋁碳酸鎂必士曰 [18]鋁碳酸鎂的分子式以(1)表示: 、…一° M2+xAlm(OH)y (Αη·)ζ - ⑴ Μ代表鎮離子(Mg2 )或鋅離子(Zn2+),An-代表任何具有 泰η價的陰離子,\及y代表2或2以上的數字,2及m代表任何 正數,再者 An_代表 OH·、F-、Cl·、Br-、N〇3-、s〇42-、ch3CO〇-、 C〇32-、HP042-、Fe(CN)63-、草酸陰離子(〇xalate i〇n)、水揚酸根 離子(salicylate ion)其中之一。 [19】鋁碳酸鎂至少選擇以下列出之化合物(2)到(5)其中之[5] In particular, according to the method of stearic acid and crystal water-coated magnesium hydrotalcite, which is described in U.S. Patent No. 5,447,969, the present invention describes that this highly chlorine-resistant compound prevents aluminum during the manufacture of spandex fibers. The aggregation of magnesium carbonate, the risk of discharge pressure, the prevention of breakage of the thread during the spinning process, and the yellowing of the fiber, no expansion during the drying and tannin solution treatment, even at a high temperature dry spinning process of 330 ° C _ There is also no yellowing. [6] However, according to the content of U.S. Patent No. 5,447,969, it has also been found that spandex fibers made of fatty acid-coated crystalline aluminum silicate magnesium carbonate can be yellowed during the high temperature and high pressure dry spinning process at 250 °C. The phenomenon. [7] In general, even if it has a high resistance to chlorine, the problem of fiber fading and the inability to whiten it will undoubtedly detract from its value, so the problem is overcome and the improvement is further improved. It must be done. [8] According to the content of US Pat. No. 5,447,969, if a fiber made of magnesium carbonate containing crystal water is used, it does not cause fading and swelling during the dyeing and tannin solution treatment, but it is also found to be free. The fiber yarn made of magnesium crystallization of crystal water does not have the problem of fading and swelling. [9] According to the content of US Pat. No. 6,692,828, a fiber made of aluminum magnesium sulphate coated with a melamine compound excellent in heat resistance, in a high temperature spinning process at 250 ° C, and a US patent No. US 5,447,969 results in the same fading, and the degree of fading resistance is better than the former. [10] According to the method described in European Patent No. EP 1,262,499 A1, magnesium aluminocarbonate is ground into powder. After the addition, it is added to the polymer. This technique is widely known in the art as 1,281,524, and the aluminum magnesium carbonate used is uncoated and has no crystal water. If the uncoated aluminum magnesium carbonate is added to the spandex polymer, the aggregation and gelation will occur during the manufacturing process, so it is important to use the coated aluminum magnesium carbonate. [11] According to European Patent No. EP 1,262,499 A1, the aluminum magnesium carbonate structure used is different from the conventional aluminum magnesium carbonate structure, part of the carbon ions are decomposed, a small amount of oxygen is added, and the above-mentioned aluminum is added. The structure of magnesium carbonate may be formed by heat treatment at 300 C and disintegration of crystal structure. The crystal structure of the aluminum carbonate town and its carbon ion content have an important influence on the presence or absence of chlorine resistance of the fiber. Therefore, if the crystal is disintegrated and the carbon ion content is too low, the chlorine resistance of the fiber may be promoted. reduce. [12] In order to verify the above speculation, according to the contents of European Patent No. Ep 1,262,499 A1, a magnesium aluminum carbonate material containing oxygen and having a low carbon ion content and subjected to heat treatment at a temperature higher than 300 ° C is prepared, and then It is further mixed with other additives in dimethylacetamide to form a slurry, and then the raw material is mixed with a spandex polymer by a mill to prepare a spandex. [13] This spandex fiber does not produce fading during the spinning process above 2〇〇c, but there is a problem of clogging and spinning breakage during the spinning process. This phenomenon may be due to both The aluminum magnesium carbonate is mixed very uniformly, but due to the unaltered aluminum magnesium sulphate, the absorption of water in the polymer and the aggregation of the aluminum acid-breaking town occur too quickly, resulting in the final preparation of the silk Chlorine resistance is still inferior to that prepared by other conventional methods. SUMMARY OF THE INVENTION [14] The present invention relates to solving the problems of the conventional technology, in the heat-resistant melamine compound coated aluminum magnesium carbonate method, in the heat treatment process below 3 cc, water of crystallization Will be removed without causing a decrease in carbon ion content. 1281524 This magnesium carbonate material is added to the polymer and has excellent chlorine resistance, even above 20 (TC). The spinning process also has ^, ^, and cookware [15] The object of the present invention is mainly to provide the color of the carbonated town containing the carbonic acid. The preparation method of the dimension, whether it is higher than 200 ° C Or the ^ke fiber process, has the advantages of anti-fading and chlorine resistance. && spinning system [16] spinning or spinning process mentioned in the present invention, spoon #, and Dry spinning, the spinning temperature indicates that the spandex polymer is melted at a high temperature, for example, the temperature at which the polymer melts during the melt spinning process, and the temperature of the furnace body in the middle of the process, the fading property indicates that the fiber changes from white to yellow. Spinning [Embodiment] ^ In order to achieve the above In the spandex, the weight percentage of ▲Lu carbon is the OP/Q~1〇% of the fiber. The weight percentage of the melamine compound is 0.1%~10% of the carbonated town, and the magnesium aluminum carbonate must be [ 18] The molecular formula of magnesium aluminum carbonate is represented by (1): , ... 1 ° M2+xAlm(OH)y (Αη·)ζ - (1) Μ represents a town ion (Mg2) or a zinc ion (Zn2+), and An- represents any Thai η valence anion, \ and y represent 2 or more digits, 2 and m represent any positive number, and then An_ represents OH·, F-, Cl·, Br-, N〇3-, s〇42- , one of ch3CO〇-, C〇32-, HP042-, Fe(CN)63-, oxalic acid anion (〇xalate i〇n), salicylate ion. [19] At least aluminum magnesium carbonate The compounds listed below (2) to (5)
Mg4.5Al2(〇H)i3C〇3 ---- (2) (3) (4)Mg4.5Al2(〇H)i3C〇3 ---- (2) (3) (4)
Mg6Al2(OH)16COMg6Al2(OH)16CO
Mg8Al2(OH)2〇C03 8 1281524Mg8Al2(OH)2〇C03 8 1281524
Mg4Al2(〇H)i2C03 —- (5) 【20】三聚氰胺(melamine)化合物的優選,至少為含磷三聚一 胺化合物、磷三聚氰胺化合物、三聚氰胺氰尿酸酯化合物、 機酸根取代的三聚氰胺化合物、含有機酸根取代的磷三聚氰二化 合物、含有機酸根取代的三聚氰胺氰尿酸酯化合物其中之〜。 【21]於240°C下乾燥2小時後的無結晶水鋁碳酸鎂,其乾燁 減重的重量百分比必須小於3%。 木 [22]製備抗褪色性及抗氯性的斯潘德克斯纖維的方法,其 鲁步驟可旎包含以高溫iStrc至250¾乾燥鋁碳酸鎂的除結晶水步 驟,以及添加鋁碳酸鎂至斯潘德克斯高分子的紡絲步驟。 夕 【23】鋁碳酸鎂材料的優選為披覆〇」%至10%三聚氰胺 化合物。 € 【24]以下將詳細說明製備抗掩色性及抗氯性斯潘德克斯 維的方法。 【25]解釋本發明時,應該了解的是本發明中所使用之規 格,定義上只考量其功能,但其意義是可以根據技術的内容而作 修改,而不限於功能。 ® [26】根據本發明,為了防止200°C高溫的紡絲過程所產生的 斯潘德克斯絲的褪色,彼覆0.1%至10%三聚氰胺坡化合物的銘 碳酸鎂必需以熱處理去除結晶水,然後再添加至高分子中進行纺 絲’彼覆鋁碳酸鎂的試劑可以包含脂肪酸(fatty acid)、脂肪酸酯 (fatty acid ester)、脂肪酸鹽(fatty acid salts)、石粦酸酉旨(phosphonic acid ester)、苯乙浠馬來酐(styrene/maleic acid anhydride)共聚物 及其衍生物、旌烧偶聯劑(silane coupling agent)、欧酸酯偶聯劑 (titanate coupling agent)、聚有機石圭氧烧(polyorganosiloxane)、?炎 有機氫旌氧烧(P〇ly〇rgan〇 hydrogen siloxane)以及三聚氰胺 1281524 (melamine)化合物。優選的披覆材料是抗熱性極佳 化β物,因為在熱處理除去鋁碳酸鎂結晶水的過程中,其Θ 都可犯產生褪色,只有三聚氰胺披化合物披覆的銘唆酸^ 斗 會槐色。 竹不 [27] 為了防止200°C以上的高溫紡絲過程而導致斯 % 斯絲褪色,經披覆三聚氰胺化合物的鋁碳酸鎂必需以熱處克 結晶水,然後再添加至斯潘德克斯高分子中,如此所製二::去 德克斯高分子具有極佳的抗褪色性及抗氯性。 、潘 [28] 本發明被用來製備斯潘德克斯的鋁碳酸鎂 ⑴所示: …子式如 M2+xAlm(〇H)y (Αη·)ζ (1) Μ2+代表鎂離子(Mg2+)或辞離子(Ζη2+),Αη-代表任何具有 η價的陰離子,x&y代表2或2以上的數字,2及m代表ς何 正數,Αη 代表 OH.、F-、Cl·、Br' NCV、S042·、CH3C〇〇-、C〇32-、 Hp〇4 、Fe(CN)63·、草酸陰離子(oxalate i〇n)、水揚酸根離子 (saliCyiate丨011)其中之一。本發明中製備斯潘德克斯纖維之鋁碳 酸鎂分子式以下列化合物(2)到(5)表示。Mg4Al2(〇H)i2C03 —- (5) [20] Preferably, the melamine compound is at least a phosphorus-containing tripolyamine compound, a phosphorus melamine compound, a melamine cyanurate compound, an organic acid-substituted melamine compound, An organophosphate-substituted phosphorus melocyanate compound or an organic acid-substituted melamine cyanurate compound. [21] The non-crystalline aluminum aluminate carbonate after drying at 240 ° C for 2 hours must have a dry weight loss of less than 3% by weight. Wood [22] A method for preparing a spandex fiber which is resistant to fading and chlorine, and the ruthenium step comprises the steps of removing the crystallization water by drying the aluminum magnesium carbonate at a high temperature iStrc to 2503⁄4, and adding aluminum magnesium carbonate to the spandex. The spinning step of the polymer. [23] The aluminum magnesium carbonate material is preferably a 〇% to 10% melamine compound. € [24] The method for preparing the anti-blocking and anti-chlorinated spandex is described in detail below. [25] In explaining the present invention, it should be understood that the specifications used in the present invention are only considered in terms of their functions, but the meaning thereof can be modified according to the contents of the technology, and is not limited to the functions. ® [26] According to the present invention, in order to prevent the fading of the spandex produced by the spinning process at a high temperature of 200 ° C, the magnesium carbonate of 0.1% to 10% of the melamine slope compound must be heat treated to remove the water of crystallization, and then The reagent which is further added to the polymer for spinning 'aluminum magnesium carbonate may include a fatty acid, a fatty acid ester, a fatty acid salt, a phosphonic acid ester. ), styrene/maleic acid anhydride copolymer and its derivatives, silane coupling agent, titanate coupling agent, polyorganism Burning (polyorganosiloxane),? Inflammatory organic hydrazine (P〇ly〇rgan〇 hydrogen siloxane) and melamine 1281524 (melamine) compound. The preferred coating material is excellent in heat resistance to β, because in the process of heat treatment to remove the magnesium carbonate crystal water, the ruthenium can be fading, and only the melamine compound coated with the sputum acid . Bamboo is not [27] In order to prevent the high temperature spinning process above 200 °C, the smelting of smothers, the aluminum sulphate coated with melamine must be crystallized with hot gram, and then added to the spandex polymer. In this way, the two products are: The Dexter polymer has excellent anti-fading and chlorine resistance. Pan [28] The invention is used to prepare spandex aluminum magnesium carbonate (1): ... subformulae such as M2+xAlm(〇H)y (Αη·)ζ (1) Μ2+ represents magnesium ion (Mg2+) or Word Ζ(Ζη2+), Αη- represents any anion having η valence, x&y represents a number of 2 or more, 2 and m represent a positive number, Αη represents OH., F-, Cl·, Br' NCV, One of S042·, CH3C〇〇-, C〇32-, Hp〇4, Fe(CN)63·, oxalate i〇n, and salicylate ion (saliCyiate丨011). The aluminum magnesium carbonate formula of the spandex fiber produced in the present invention is represented by the following compounds (2) to (5).
Mg45Al2(〇H)13C03 -… (2)Mg45Al2(〇H)13C03 -... (2)
Mg6Al2(〇H)16C03 -… (3)Mg6Al2(〇H)16C03 -... (3)
Mg8Al2(OH)2〇C〇3 ---- (4)Mg8Al2(OH)2〇C〇3 ---- (4)
Mg4 Al2(0H) 12CO3 ---- (5) [29】以上所述之鋁碳酸鎂分子式表示其内層結晶水已被移 除。 β [30]三聚氰胺(melamine)化合物的優選,可以包含三聚礼胺 化合物(melamine compounds)、含磷三聚氰胺化合物 (Phosphorus-combined melamine compounds)、三聚氮月安 ^ 尿酸酉匕 1281524 化合物(melamine cyanurate compounds)、含有機酸根取代的二水 氰胺化合物、含有機酸根取代的填三聚氰胺化合物、含有機酸根 取代的三聚氰胺氰尿酸酯化合物,以上提及的化合物可以單獨或 混合使用。 [31】三聚氰胺化合物可以包含甲烯雙三聚氰胺(methylene dimelamine)、乙烯雙三聚氰胺(ethylene dimelamine)、三甲烯雙 三聚氰胺(trimethylene dimelamine)、四甲晞雙三聚氰胺Mg4 Al2(0H) 12CO3 ---- (5) [29] The above-mentioned aluminum magnesium carbonate formula indicates that the inner layer of crystal water has been removed. Preferably, the β [30] melamine compound may comprise a melamine compound, a Phosphorus-combined melamine compound, a triammonium uranium urate 1281524 compound (melamine cyanurate). Compounds), an organic acid-substituted dicyanamide compound, an organic acid-substituted melamine-containing compound, and an organic acid-substituted melamine cyanurate compound, the above-mentioned compounds may be used singly or in combination. [31] The melamine compound may comprise methylene dimelamine, ethylene dimelamine, trimethylene dimelamine, tetramethylammonium dimelamine, tetramethylammonium double melamine
(tetramethylene dimelamine)、六甲浠雙三聚氰胺(hexamethylene dimelamine)、十甲烯雙三聚氰胺(decamethylene dimelamine)、十 二甲烯雙三聚氰胺(dodecamethylene dimelamine)、1,3-環己烯雙(tetramethylene dimelamine), hexamethylene dimelamine, decamethylene dimelamine, dodecamethylene dimelamine, 1,3-cyclohexene double
(p-phenylene dimelamine)、對二甲苯雙三聚氰胺(p-xylene dimelamine)、雙乙烯參三聚氰胺(diethylene trimelamine)、三乙 烯肆三聚氰胺(triethylene tetramelamine)、四乙烯伍三聚氰胺 (tetraethylene pentamelamine)、六乙稀柒三聚氰胺(hexaethylene heptamelamine)以及三聚氰胺甲酸(melamine formaldehyde)等等。 [32】與磷結合之三聚氰胺化合物,可以包含由三聚氰胺與 _磷酸或磷酸根結合之化合物,例如雙三聚氰胺焦磷酸鹽 (dimelamine pyrophosphate)、一代構酸三聚氰胺(melamine primary phosphate)、二代鱗酸三聚氰胺(melamine secondary phosphate)、聚鱗酸三聚氰胺(melamine polyphosphate)、三聚氰 胺鹽(melamine salts)等與 bis-(pentaerythritol phosphate) phosphoric acid反應之化合物。 [33]三聚氰胺氰尿酸酯(Melamine cyanurate)化合物,可以 包含未取代或至少一個取代基為甲基(methyl)、苯基(phenyl)、羧 甲基(carboxymethyl)、2-竣甲基(2_carboxymethyl)、氰甲基 11 1281524 (cyanomethyl)、2_氰甲基(2-cyanoethyl)之三聚氰胺氰尿酸酯化合 物。(p-phenylene dimelamine), p-xylene dimelamine, diethylene trimelamine, triethylene tetramelamine, tetraethylene pentamelamine, hexaethylene sulfonate Hexaethylene heptamelamine and melamine formaldehyde and the like. [32] A melamine compound combined with phosphorus, which may comprise a compound in which melamine is combined with _phosphoric acid or a phosphate group, such as dimelamine pyrophosphate, melamine primary phosphate, melamine primary glycerate A compound which reacts with bis-(pentaerythritol phosphate) phosphoric acid, such as melamine secondary phosphate, melamine polyphosphate, melamine salts, and the like. [33] Melamine cyanurate compound, which may comprise unsubstituted or at least one substituent is methyl, phenyl, carboxymethyl, 2-methylmethyl ), cyanomethyl 11 1281524 (cyanomethyl), 2-cyanoethyl melamine cyanurate compound.
[34]三聚氰胺氰尿酸酯化合物可以經由各種有機酸進行取 代,具羧基之有機酸可以包含直鏈一元羧酸(aliphatic mono-carboxylic acid),如辛酸(caprylic acid)、十一酸(undecanoic acid)、十二酸(lauric acid)、十三酸(tridecanoic acid)、十四酸 (myristic acid)、十五酸(pentadecanoic acid)、十六酸(hexadecanoic acid)、十七酸(heptadecanoic acid)、十八酸(stearic acid)、十九酸 (nonadecanoic acid)、二十酸(eicosanoic acid)、二十二酸(behenic acid),直鏈雙魏酸(aliphatic dicarboxyl acid)如丙二酸(malonic acid)、丁二酸(succinic acid)、戊二酸(glutaric acid)、己二酸(adipic acid)、庚二酸(pimelic acid)、辛二酸(suberic acid)、壬二酸(azelaric acid)、癸二酸(sebasic acid)、1,9-壬二酸(l,9-nonanedicarboxyl acid)、1,10-癸二酸(l,10_decanedicarboxyl acid)、1,11-十一雙酸 (1,11-undecanedicarboxyl acid) 1,12- 十二雙 酸 (1,12-dodecanedicarboxyl acid) U3- 十三雙 酸 (1,13_tridecanedicarboxyl acid) 或 1,14- 十四雙 酸 (1,14-tetradecanedicarboxyl acid) ,芳 香族一 元魏酸(aromatic monocarboxylic acid)如苯甲酸(benzoic acid)、苯基乙酸 (phenylacetic acid)、α-萘甲酸(alpha-naphthoic acid)、β-萘甲酸 (beta-naphthoic acid)、肉桂酸(cynnamic acid)、對氨基馬尿酸 (p-amino hippuric acid) ^ (4-(2-thiazo(l)ylsulfamyl)-phthalaninoic acid,芳香族二元魏酸(aromatic dicarboxylic acid)如對苯二曱酸 (terephthalic acid)、間苯二曱酸(isophthalic acid)、石粦苯二甲酸 (phthalic acid),芳香族三元魏酸(aromatic tricarboxylic acid)如偏 苯三甲酸 (trimellitic acid) 、 1,3,5- 苯三甲酸 12 1281524 (1,3,5_benzenetricarboxylic acid) 、 tris(2-carboxy ethyl) isocyannurate ’ 芳香族四元魏酸(arornatic tetracarboxylic acid)如 苯均四酸(pyromellitic acid)、聯苯四甲酸(biphenyltetracarboxylic acid) ’ 直鍵ί哀一元叛酸(aliphatic cyclic monocarboxylic acid)如環 己羧酸(cyclohexane carboxylic acid),直鏈環二元羧酸(aliphatic cyclic dicarboxylic acid)如 1,2_ 環己二甲酸(l,2_cyclohexane dicarboxylic acid) ° [35】本發明中鋁碳酸鎂披覆劑的含量佔鋁碳酸鎂的重量百 分比0.1%〜10%,假如彼覆劑的重量百分比小於〇·1%,則披覆效 應可被忽略,若大於10%,則會增加製造成本且效果並不會加強。 [36】披覆鋁碳酸鎂粒子的方法,包含將〇·ι%至1〇%的披覆 劑加入水、醇、乙醚、1,4-二氧己環(dioxane)等溶劑中,再加 入鋁碳酸鎂,將此溶液攪拌並同時從50°C加熱至170°C,若需 要,可以使用高壓反應器。披覆反應持續30至120分鐘,經過 濾及乾燥後可得鋁碳酸鎂。另一個披覆方法為物理混合法,以高 速混合機將三聚氰胺化合物與鋁碳酸鎂的混合液進行混合後乾 燥。 [37】彼覆劑可以防止鋁碳酸鎂吸收過多的水氣,改善鋁碳 酸鎂在高分子中的散佈,所以它可避免由於膠化所造成紡絲品 質的惡化。經三聚氰胺彼覆之鋁碳酸鎂即使在熱處理去除結晶水 的過程中也不會褪色,主要是因為三聚氰胺化合物具極佳的抗熱 性。很重要的是在去除結晶水後的鋁碳酸鎂材料,必須立刻包裝 以減少與空氣接觸的時間,避免直接吸收水氣。假如熱處理的溫 度高於300°C時,鋁碳酸鎂可能會改變其結構或者彼覆材料會發 生褪色,因此溫度對於褪色及結構變化具有相當的重要性。 [38】本發明的詳細内容將描述於下 13 1281524 [39] 本發明的特徵在於鋁碳酸鎂内的結晶水會在某個特定 ‘溫度下被去除,鋁碳酸鎂的結晶水不僅存在於表面,材料内層也 有結晶水的存在,内層結晶水的含量約有12%,内層結晶水一般 表示以傳統烘箱方法加熱至180至250°C時就能移除的水,若低 於180°C乾燥,移除結晶水的時間就會太長,但若高於300°C乾 燥,銘碳酸鎮的晶體結構會產生崩解而形成鎂或铭的氧化物。在 紡絲過程中若腔體的溫度維持在200至300°C之間進行溶劑的蒸 發及回收,則發現在這種溫度範圍中,含内層結晶水鋁碳酸鎂的 0 高分子材料會產生褪色,但鋁碳酸鎂表面的結晶水在l〇〇°C時就 會蒸發,並不會在紡絲過程中使纖維變色。 [40] 因此移除鋁碳酸鎂内層結晶水的最適化溫度為180至 250°C之間,若低於180°C則移除結晶水的時間就會太長,但若 高於250°C乾燥,鋁碳酸鎂的披覆材料可能會褪色或分解。 [41] 只要溫度維持在180°C以上,任何加熱或乾燥鋁碳酸鎂 的方法皆可使用,這些方法可以包含對流、傳導、輻射等等,微 波或真空加熱乾燥方法也可以使用。 [42] —個驗證鋁碳酸鎂内層結晶水是否真的被移除的方 ®式,是比較乾燥的鋁碳酸鎂重量與額外經過乾燥的鋁碳酸鎂之重 量減少率,若於240 °C下乾燥2小時後,重量的減少速率小於 或等於3%,則可假設内層結晶水已被移除(查照内層結晶水是否 被移除之方法)。若鋁碳酸鎂内層結晶水未被移除,則在上述條 件下之重量的減少速率將大於12%,以重量減少速率小於或等於 3 %來評估内層結晶水是否移除的原因,是既使铭竣酸鎂的内層 結晶水已被移除,但乾燥後的鋁碳酸鎂一旦接觸空氣後會立即的 快速吸收水氣,所以經熱處理過的鋁碳酸鎂最好以鋁密封袋立即 包裝防止其吸收水氣。 14 1281524 【43]於空氣中,經熱處理之未坡覆I呂碳酸鎮比披覆铭破酸 鎂更容易且快速的吸收水氣,因此彼覆型鋁碳酸鎂材料較適合使 用及儲存。根據本發明,鋁碳酸鎂的含量最好佔纖維總重的01 % 至10 %,若含量低於〇·1%,則抗氯性可忽略,若含量高於10〇/〇, 則纖維由於含有過量的無機物將導致其強度、延展性及模量的降 低0 [44] 本發明涉及之鋁碳酸鎂的平均粒徑優選為等於或小於 10 μπι,應用上最好小於5 μπι,在紡絲過程中,超過10 μπι平均 粒徑的鋁碳酸鎂會產生包裝壓力以及沙絲破損的風險。 [45] 本發明所涉及製備斯潘德克斯纖維所使用的聚亞氨脂 高分子(Polyurethane polymer),為此技術領域所熟知,根據聚亞 氨脂的製備方法,先以有機異氰酸鹽與高分子二元醇反應得到先 驅物,將先驅物溶解在有機溶劑中後與二元胺或一元胺反應,即 得到聚氨醋脲高分子(polyurethane-urea polymer) 〇 [46] 本發明所涉及之有機異氰酸鹽(Organic diisocyanate),可以包含二苯基曱烧 4,4’_二異氰酸酯 (diphenylmethane-4,4’-isocyanate)、六亞甲基異氰酸酉旨 修(hexamethylene isocyanate)、二異氰酸甲苯(toluene diisocyanate)、丁烯基異氰酸 S旨(butylene diisocyanate)、對,對-亞 甲基二異氰酸酯(hydrogenated p,p’-methylene diisocyanate)等 等。高分子二元醇(Polymer diol)可以包含聚四亞甲基二醇 (polytetramethylene ether glycol)、聚丙二醇(polypropylene glycol)、聚碳酸酯二元醇(polycarbonate diol)等等。作為增鏈劑 (chain extenders)的二元胺(Diamines)可以包含乙二胺(ethylene diamine)、聚二胺(propylene diamine)、肼(hydrazine)等類似物。 作為鏈終止劑(chain terminator)的一元胺(monoamines)可以包含 15 1281524 二乙基胺(diethyl amine)、一 乙醇胺(mono_ethanol amine)、二甲 基胺(dimethyl amine)等類似物。 [47】本發明涉及的酚類(phenol)化合物安定劑 (stabilizers),包含苯並吱喃酮(benzofuranone)、氨基腺 (semi-carbazide)、苯並三唾(benzotriazol)化合物,胺類(amine) 化合物安定劑(stabilizers)包含具有三級氮原子的聚亞氨脂 (polyurethane)以及聚烷基-胺基-烷基甲基丙烯酸甲酉旨 (polydialkylaminoalkyl methacylate),其可被添加至斯潘德克斯[34] The melamine cyanurate compound may be substituted with various organic acids, and the organic acid having a carboxyl group may comprise an aliphatic mono-carboxylic acid such as caprylic acid or undecanoic acid. ), lauric acid, tridecanoic acid, myristic acid, pentadecanoic acid, hexadecanoic acid, heptadecanoic acid, Stearic acid, nonadecanoic acid, eicosanoic acid, behenic acid, adiphatic dicarboxyl acid such as malonic acid ), succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaric acid, Sebasic acid, 1,9-nonanedicarboxyl acid, 1,10-decanedicarboxyl acid, 1,11-undecanoic acid (1,11 -undecanedicarboxyl acid) 1,12- dodecanoic acid (1,12-dodecanedi Carboxyl acid) U3-tridecanedicarboxyl acid or 1,14-tetradecanedicarboxyl acid, aromatic monocarboxylic acid such as benzoic acid , phenylacetic acid, alpha-naphthoic acid, beta-naphthoic acid, cynnamic acid, p-amino hippuric acid ^ (4-(2-thiazo(l)ylsulfamyl)-phthalaninoic acid, aromatic dicarboxylic acid such as terephthalic acid, isophthalic acid, sarcophagus Phthalic acid, aromatic tricarboxylic acid such as trimellitic acid, 1,3,5-benzenetricarboxylic acid 12 1281524 (1,3,5-benzenetricarboxylic acid), tris (2-carboxy ethyl) isocyannurate ' aromatic arornatic tetracarboxylic acid such as pyromellitic acid, biphenyltetracarboxylic acid ' direct bond ί 一 一 叛 叛 (al Iphatic cyclic monocarboxylic acid), such as cyclohexane carboxylic acid, a linear cyclic dicarboxylic acid such as 1,2_cyclohexane dicarboxylic acid ° [35] the present invention The content of the medium aluminum magnesium carbonate coating agent is 0.1% to 10% by weight of the aluminum magnesium carbonate. If the weight percentage of the coating agent is less than 〇·1%, the drape effect can be neglected, and if it is greater than 10%, Increase manufacturing costs and the effect will not be enhanced. [36] A method of coating aluminum magnesium carbonate particles, comprising adding a coating agent of 〇·%% to 1% by weight to a solvent such as water, alcohol, diethyl ether or 1,4-dioxane, and then adding Magnesium aluminum carbonate, the solution is stirred while heating from 50 ° C to 170 ° C, and if necessary, a high pressure reactor can be used. The drape reaction lasts for 30 to 120 minutes and is filtered and dried to obtain magnesium aluminum carbonate. Another coating method is a physical mixing method in which a mixture of a melamine compound and an aluminum magnesium carbonate is mixed by a high speed mixer and dried. [37] The coating prevents the aluminum magnesium carbonate from absorbing too much moisture and improves the dispersion of the magnesium aluminate in the polymer, so that it can avoid the deterioration of the spinning quality caused by the gelation. The melamine-coated aluminum magnesium carbonate does not fade even during the heat treatment to remove the crystal water, mainly because the melamine compound has excellent heat resistance. It is important that the aluminum magnesium carbonate material after removal of the water of crystallization must be packaged immediately to reduce the time of contact with air and to avoid direct absorption of moisture. If the temperature of the heat treatment is higher than 300 ° C, the magnesium aluminum carbonate may change its structure or the surface of the material may fade, so the temperature is of considerable importance for fading and structural changes. The details of the invention will be described in the following 13 1281524 [39] The invention is characterized in that the water of crystallization in the magnesium aluminocarbonate is removed at a certain temperature, and the water of crystallization of the aluminum magnesium carbonate is not only present on the surface. The inner layer of the material also has the presence of crystal water. The content of the inner layer of crystal water is about 12%. The inner layer of crystal water generally indicates water which can be removed by heating in the conventional oven method to 180 to 250 ° C. If it is dried below 180 ° C, The time for removing the crystal water will be too long, but if it is dried above 300 ° C, the crystal structure of the carbonated town will disintegrate to form magnesium or the oxide of the name. In the spinning process, if the temperature of the cavity is maintained between 200 and 300 ° C for evaporation and recovery of the solvent, it is found that in this temperature range, the 0 polymer material containing the inner layer of crystalline aluminum aluminum carbonate will be discolored. However, the crystal water on the surface of the magnesium aluminum carbonate evaporates at 10 ° C, and does not discolor the fibers during the spinning process. [40] Therefore, the optimum temperature for removing the crystalline water of the aluminum magnesium carbonate inner layer is between 180 and 250 ° C. If it is lower than 180 ° C, the time for removing the crystal water will be too long, but if it is higher than 250 ° C Dry, aluminum magnesium carbonate coating material may fade or decompose. [41] Any method of heating or drying aluminum magnesium carbonate can be used as long as the temperature is maintained above 180 ° C. These methods can include convection, conduction, radiation, etc., and microwave or vacuum heating drying methods can also be used. [42] A square formula for verifying whether the crystallization water of the aluminum silicate inner layer is actually removed, which is the weight reduction ratio of the relatively dry aluminum magnesium carbonate and the additionally dried aluminum magnesium carbonate, if it is at 240 ° C After the drying for 2 hours, the rate of weight reduction is less than or equal to 3%, it can be assumed that the inner layer of crystal water has been removed (to check whether the inner layer of crystal water is removed). If the crystallization water of the aluminum magnesium carbonate inner layer is not removed, the rate of decrease in weight under the above conditions will be greater than 12%, and the reason why the inner layer crystallization water is removed at a weight reduction rate of 3% or less is to The inner layer of crystal water of magnesium strontium silicate has been removed, but the dried aluminum magnesium carbonate absorbs moisture immediately after contact with air, so the heat-treated aluminum magnesium carbonate is preferably packaged in an aluminum sealed bag to prevent it. Absorb moisture. 14 1281524 [43] In the air, the heat-treated unsloped Ilu carbonate town absorbs moisture more easily and quickly than the overlying magnesium. Therefore, the coated aluminum magnesium carbonate material is more suitable for use and storage. According to the present invention, the content of magnesium aluminum carbonate is preferably from 0.01% to 10% by weight of the total fiber. If the content is less than 〇·1%, the chlorine resistance is negligible. If the content is higher than 10 〇/〇, the fiber is The excessive inorganic content will result in a decrease in strength, ductility and modulus. [44] The average particle diameter of the aluminum magnesium carbonate according to the present invention is preferably equal to or less than 10 μm, preferably less than 5 μm, in spinning. During the process, magnesium magnesium carbonate having an average particle size of more than 10 μm will cause packaging pressure and the risk of sand damage. [45] The present invention relates to a polyurethane polymer used in the preparation of spandex fibers, as is well known in the art, according to the preparation method of polyurethane, first with organic isocyanate and The polymer glycol is reacted to obtain a precursor, and the precursor is dissolved in an organic solvent and reacted with a diamine or a monoamine to obtain a polyurethane-urea polymer (46). Organic diisocyanate, which may contain diphenylmethane-4,4'-isocyanate, hexamethylene isocyanate Toluene diisocyanate, butylene isocyanate, p-methylene diisocyanate, and the like. The polymer diol may include polytetramethylene ether glycol, polypropylene glycol, polycarbonate diol, and the like. Diamines as chain extenders may contain ethylene diamine, propylene diamine, hydrazine and the like. The monoamines as a chain terminator may contain 15 1281524 diethyl amine, mono-ethanol amine, dimethyl amine and the like. [47] The phenol compound stabilizers of the present invention comprise benzofuranone, semi-carbazide, benzotriazol compounds, amines (amines). The compound stabilizers comprise a polyurethane having a tertiary nitrogen atom and a polydialkylaminoalkyl methacylate which can be added to the spandex.
高分子中,防止因UV光、煙霧以及熱處理所造成斯潘德克斯纖 維的褪色及惡化。 [48]本發明涉及的斯潘德克斯纖維,可以進一步包含如 stearate)等添 氧化鈦(titanium dioxide)以及硬脂酸鎂(magnesium 加劑。視斯潘德克斯顏色的程度,添加至斯潘德克斯高分子中的 二氧化鈦,佔高分子的重量為0.1%至5%,視改善斯潘德克斯解 卷的特性,添加至斯潘德克斯高分子的硬脂酸鎮,佔斯潘德克斯 纖維的重量為0.1 %至2%。 [49]可以了解的是本發明所作的整體描述以及細節只是示 馨範性的說明,而本發明所主張的權力將會進一步提出。 實施例 實施例一至實施例四 .[5〇] 518克的二苯基甲烷4,4,_二異氰酸醋 (diphenylmethane-4, 4-diisocyanate)與 2328 克的四亞甲基醚二醇 (polytetramethylene-ether glyco卜分子量 U00),於氮氣下加熱 8〇°C攪拌反應90分鐘得到聚尿酯預聚合體(p〇lyuretha加 prepolymer),將聚尿酯預聚合體冷卻至室溫,然後加入仏的克 16 1281524 二甲基乙醯胺(dimethylacetamide)得到聚尿S旨預聚合體溶液,將 含有34.4克的乙二胺(ethylene diamine)、10.6克的丙二胺 (propylene diamine)、9.1 克的二乙基二胺(diethyl diamine)的二甲 基乙醯胺混合溶液,添加至10°C下的聚尿酯預聚合體溶液中可 得聚氨酯脲溶液。 [51] 以聚氨S旨脲溶液的總重量為基礎,將1.5%的ethylene bis(oxyethylene) bis-(3-(5-t-butyl-4-hydoroxy-m-toil)-propionate) 、 0.5% 的 5?7-di-t-butyl-3-(3,4-dimethyl phenyl)-3H-benzofuran-2-one ' 1% 的 1,1,1 ’,r-tetramethyl-4-4’-(methylene-di-p-phenylene)disemicarba zide、1% 的 p〇ly(N,N-diethyl-2-aminoethyl methacrylate)、0.1% 的二氧化鈦(titanium dioxide)、0.5% 的硬脂酸鎮(magnesium stearate)以及如表一及表二中所示的鋁碳酸鎂,一起添加至聚氨 酉旨脲溶液’製備供紡絲用途的聚氨醋脲(p〇lyUrethane-urea)溶液。 [52] 以上提及的添加劑在添加之前,先使用德國Drais Mannheim公司所製造的Advantis V3儀器,將添加劑在二甲基 拳乙醯胺溶劑中均勻分散。 [53] 在聚氨酯脲溶液消泡之後,溶液以乾式紡絲機製備 4〇D/4f的斯潘德克斯纖維,機體上半部溫度控制在250°C,所得 到纖維的物理性質顯示於表一及表二。 〜 [54] <抗氯性測試> 氯水中強度保持率的測試··延展5〇%的斯潘德克斯絲以水 4.2, 97 C to 98 °C ·)處理2小時並於室溫中冷卻,將斯潘德 克斯絲浸泡在45公升含3.5 ppm氯的氯水中(pH 7.5)24小時後, 分析斯潘德克斯絲的強度保持率。 17 1281524 * 強度保持率(Strength preservation rate) (%) = S/S〇 X 1 〇〇 S〇:處理前強度(strength before treatment),S:處理後強度 (strength after treatment) *以Instron 4301(Instron Co.,USA)測量強度,樣品長度為 5 公分,cross head 速率為 30 mm/min。 <檢驗鋁碳酸鎂内層結晶水是否被移除之方法> [55]含内層結晶水之鋁碳酸鎂是否被添加至聚氨酯脲溶 液,由比較240°C乾燥2小時後的鋁碳酸鎂重量來決定。 (i) 將鋁箔乾燥30分鐘後稱重一一(A) (ii) 將鋁箔與樣品一起稱重一一(B) (iii) 將鋁箔以240 °C 士 5 °C於烘箱中乾燥2小時 (iv) 樣品於烘箱中取出後立即稱重——(c) (v) 乾燥減重的量以下列公式計算In the polymer, the fading and deterioration of the spandex fiber caused by UV light, smoke, and heat treatment are prevented. [48] The spandex fiber according to the present invention may further comprise titanium dioxide, such as stearate, and magnesium stearate (magnesium additive. The degree of the spandex color is added to the spandex high. Titanium dioxide in the molecule, which accounts for 0.1% to 5% by weight of the polymer, is added to the spandex town of stanndex, which is 0.1% by weight of the spandex fiber, depending on the characteristics of the improved spandex unwinding. It is to be understood that the general description and details of the present invention are merely illustrative, and that the claimed invention will be further described. Embodiments Embodiment 1 to Embodiment 4. [5] 518] 518 g of diphenylmethane-4, 4-diisocyanate and 2328 g of tetramethylene ether glycol (polytetramethylene-ether glyco molecular weight U00) The mixture was stirred under nitrogen for 8 minutes at 90 ° C to obtain a polyurethane prepolymer (p〇lyuretha plus prepolymer), and the polyurethane prepolymer was cooled to room temperature, and then keke 16 1281524 dimethylacetonitrile was added. Amine Thylacetamide) to obtain a polyurea S prepolymer solution containing 34.4 g of ethylene diamine, 10.6 g of propylene diamine, and 9.1 g of diethyl diamine. A mixed solution of methyl acetamide is added to the polyurethane prepolymer solution at 10 ° C to obtain a polyurethane urea solution. [51] Based on the total weight of the polyurethane solution, 1.5% of ethylene Bis(oxyethylene) bis-(3-(5-t-butyl-4-hydoroxy-m-toil)-propionate), 0.5% 5?7-di-t-butyl-3-(3,4-dimethyl phenyl) )-3H-benzofuran-2-one '1% 1,1,1 ',r-tetramethyl-4-4'-(methylene-di-p-phenylene)disemicarba zide, 1% p〇ly(N, N-diethyl-2-aminoethyl methacrylate), 0.1% titanium dioxide, 0.5% magnesium stearate, and aluminum magnesium carbonate as shown in Tables 1 and 2, added together to polyamine A urea solution (p〇lyUrethane-urea) for spinning applications was prepared. [52] Prior to the addition of the additives mentioned above, the additives were uniformly dispersed in dimethyl acetamide solvent using an Advantis V3 instrument manufactured by Drais Mannheim, Germany. [53] After the defoaming of the polyurethane urea solution, the solution was prepared by a dry spinning machine with 4 〇D/4f spandex fibers, and the upper half of the body was controlled at 250 ° C. The physical properties of the obtained fibers are shown in Table 1. And Table 2. ~ [54] <Corrosion resistance test> Test of strength retention in chlorine water··Extended 5〇% of spandex treated with water 4.2, 97 C to 98 °C ·) for 2 hours and at room temperature After cooling, Spandex was immersed in 45 liters of 3.5 ppm chlorine-containing chlorine water (pH 7.5) for 24 hours, and the strength retention of the spandex was analyzed. 17 1281524 * Strength retention rate (%) = S/S〇X 1 〇〇S〇: strength before treatment, S: strength after treatment * by Instron 4301 ( Instron Co., USA) measured the intensity with a sample length of 5 cm and a cross head rate of 30 mm/min. <Method for checking whether or not the magnesium silicate inner layer crystallization water is removed> [55] Whether aluminum magnesium carbonate containing the inner layer crystallization water is added to the polyurethane urea solution, and the weight of the aluminum magnesium carbonate after drying at 240 ° C for 2 hours To decide. (i) Weigh the aluminum foil for 30 minutes and weigh it one by one (A) (ii) Weigh the aluminum foil together with the sample (B) (iii) Dry the aluminum foil in an oven at 240 °C ± 5 °C for 2 hours. (iv) The sample is weighed immediately after it is taken out of the oven - (c) (v) The amount of dry weight loss is calculated by the following formula
Loss on drying (%) = [1 一(C - A)/ (B - A)] X 100 (vi)若乾燥減重等於或小於3%,則可認為内層水已被移 除 <評估斯潘德克斯絲黃度之方法> [56】斯潘德克斯絲的黃度值 ”b”以 Color-view spectrophotometer (BYK-Gardener Co·,US)測量(測試參數: Instrument Geometry = 450 / 00, Illuminant / Observer = D65/100, 樣品之port aperture為11 mm,檢測次數為3次)。 18 1281524Loss on drying (%) = [1 - (C - A) / (B - A)] X 100 (vi) If the dry weight loss is equal to or less than 3%, the inner water can be considered to have been removed. Pandex's method of yellowness> [56] Spandex's yellowness value "b" is measured by Color-view spectrophotometer (BYK-Gardener Co., US) (test parameters: Instrument Geometry = 450 / 00, Illuminant / Observer = D65/100, the sample port aperture is 11 mm and the number of detections is 3). 18 1281524
Table 1Table 1
Example 1 Example 2 Example 3 Example 4 C.C Stearic acid substituted melamine poly phosphate Stearic acid substituted melamine Melamine cyanurate Melamine pyrophosphate C.A 3 wt% 3 wt% 3 wt% 3 wt% Hy Mg6A12(OH)16 C03 Mg6A12(OH)16 C03 Mg4.5A12(OH)13 C03 Mg4.5A12(OH)l 3C03 A.Hy 4 wt% 4 wt% 4 wt% 4 wt% S.R.R 94% 93% 92% 92% Y.v -0.7 -0.4 -0.5 -0.5 S.w 0.01 0.01 0.02 0.01Example 1 Example 2 Example 3 Example 4 CC Stearic acid substituted melamine poly phosphate Stearic acid substituted melamine Melamine cyanurate Melamine pyrophosphate CA 3 wt% 3 wt% 3 wt% 3 wt% Hy Mg6A12(OH)16 C03 Mg6A12(OH)16 C03 Mg4 .5A12(OH)13 C03 Mg4.5A12(OH)l 3C03 A.Hy 4 wt% 4 wt% 4 wt% 4 wt% SRR 94% 93% 92% 92% Yv -0.7 -0.4 -0.5 -0.5 Sw 0.01 0.01 0.02 0.01
Table 2Table 2
Comp. 1 Comp.2 Comp.3 Comp.4 Comp.5 C.C Stearic acid Strearic acid substituted poly phosphate Melamine cyanurate none None C.A 3 wt% 3 wt% 3 wt% None None Hy Mg 6A1 2(OH)16 C03 Mg 6A1 2(0H)16C03'5 H2〇 Mg 4.5A1 2(0H)13C03'3.5 H20 Mg 6A1 2(〇H)16G 03 Mg 4.5A1 2(OH)13(CO3)0 .800.2 A.Hy 4 wt% 4 wt% 4 wt% 4 wt% 4 wt% S.P.R 92% 85% 85% 86% 77% Y.v 6.1 10 11 -0.3 -0.3 S.w 0.01 0.01 0.02 3 5Comp. 1 Comp.2 Comp.3 Comp.4 Comp.5 CC Stearic acid Strearic acid substituted poly phosphate Melamine cyanurate none None CA 3 wt% 3 wt% 3 wt% None None Hy Mg 6A1 2(OH)16 C03 Mg 6A1 2(0H)16C03'5 H2〇Mg 4.5A1 2(0H)13C03'3.5 H20 Mg 6A1 2(〇H)16G 03 Mg 4.5A1 2(OH)13(CO3)0 .800.2 A.Hy 4 wt% 4 Wt% 4 wt% 4 wt% 4 wt% SPR 92% 85% 85% 86% 77% Yv 6.1 10 11 -0.3 -0.3 Sw 0.01 0.01 0.02 3 5
附註: C.C:披覆材料(coating material) C.A:彼覆重量百分比%(以鋁碳酸鎂總重量為基礎)Note: C.C: Coating material C.A: % by weight (based on the total weight of magnesium aluminum carbonate)
Hy:鋁碳酸鎂(hydrotalcite) A.Hy :鋁碳酸鎂百分比% (以斯潘德克斯絲總重量為基礎) S.P.R :氯水處理24小時後的斯潘德克斯絲強度保留率百 19 1281524 '分比% Υ·ν : bobbin 的黃度值(b value) S.w:每小時紡絲過程絲破損數 * “b”值越小,bobbin越不會提色 [57] 如表一及表二所示,若使用去除内層結晶水以及彼覆 三聚氰胺化合物的鋁碳酸鎂,斯潘德克斯既使在高於200°C的紡 絲過程也不會褪色且具極佳的抗氯性,若使用的是去除結晶水但 無彼覆的鋁碳酸鎂,則褪色不會發生,但紡絲的效率及抗氯性會 馨變差。 [58] 特別舉例,如果使用的是歐洲專利1,262,499 A1中描 述的無彼覆、部份碳酸根離子分解以及部分晶體結構崩解的鋁碳 酸鎂,則紡絲效率及抗氯性會更差。 [59] 本發明前述的内容是以舉例的方式作詳細說明,但應 該了解的是同領域者能夠輕易的對範例作些許修正與改良,故本 發明的領域只以所主張的聲明作限制。 [60] 本發明提供一種製備具有極佳抗褪色性及抗氯性斯潘 德克斯纖維的方法,此方法所製備的斯潘德克斯纖維可以用來製 _造内衣、襪子,特別是運動衣,如泳衣等。 20Hy: hydrotalcite A.Hy: percentage of magnesium aluminum carbonate (based on the total weight of spandex) SPR: spandex strength retention after 24 hours of treatment with chlorine water hundred 19 1281524 ' % Υ·ν : bobbin's yellowness value (b value) Sw: number of filament breakage during spinning per hour * The smaller the "b" value, the less the bobbin will not be colored [57] As shown in Tables 1 and 2, If aluminum magnesium carbonate is used to remove the inner layer of crystal water and the melamine compound, the spandex will not fade or have excellent chlorine resistance even in the spinning process above 200 °C. If the water is not covered with aluminum magnesium carbonate, fading will not occur, but the efficiency of spinning and the resistance to chlorine will be worse. [58] In particular, if the aluminum magnesium carbonate described in European Patent No. 1,262,499 A1, which has no partial, partial decomposition of carbonate ions and partial crystal structure disintegration, is used, the spinning efficiency and chlorine resistance will be more difference. The foregoing description of the present invention has been described by way of example only, but it should be understood that those skilled in the art can readily modify and modify the examples, and the scope of the invention is limited only by the claimed claims. [60] The present invention provides a method for preparing a spandex fiber having excellent fading resistance and chlorine resistance, and the spandex fiber prepared by the method can be used for making underwear, socks, and especially sports clothes, such as Swimsuits, etc. 20
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| KR100762548B1 (en) * | 2006-05-09 | 2007-10-04 | 주식회사 효성 | Spandex fiber containing partially dehydrated hydrotalcite |
| WO2009101642A1 (en) * | 2008-02-12 | 2009-08-20 | Akkua S.R.L. | Fitness sock |
| KR101195825B1 (en) | 2010-07-26 | 2012-11-05 | 주식회사 실크로드시앤티 | Chloride invasion resistance polyurethane/layered double hydroxide for concrete admixture |
| KR101766269B1 (en) * | 2016-03-25 | 2017-08-08 | 태광산업주식회사 | Polyurethaneurea elastic fiber |
| CN111155313B (en) * | 2020-01-16 | 2023-04-07 | 淮安侨新新材料科技有限公司 | Modified spandex fiber material and preparation method thereof |
| JP7162195B1 (en) * | 2022-02-25 | 2022-10-28 | 東レ・オペロンテックス株式会社 | polyurethane elastic fiber |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3121058B2 (en) * | 1991-09-24 | 2000-12-25 | 旭化成工業株式会社 | Polyurethane composition |
| DE19647571A1 (en) * | 1996-11-18 | 1998-05-20 | Bayer Ag | Chlorine-resistant elastane fibers |
| KR100437988B1 (en) * | 2002-04-29 | 2004-06-30 | 주식회사 두본 | High chlorine and heat resistant spandex fiber and manufacturing method thereof |
-
2004
- 2004-07-14 KR KR20040054784A patent/KR100548645B1/en not_active Expired - Lifetime
-
2005
- 2005-07-06 WO PCT/KR2005/002156 patent/WO2006006784A1/en not_active Ceased
- 2005-07-12 TW TW94123486A patent/TWI281524B/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| WO2006006784A1 (en) | 2006-01-19 |
| TW200609410A (en) | 2006-03-16 |
| KR100548645B1 (en) | 2006-02-02 |
| KR20060005814A (en) | 2006-01-18 |
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