[go: up one dir, main page]

TWI276637B - Method for producing uni-axially elongated micro-porous polytetrafluoroethylene (PTFE) film - Google Patents

Method for producing uni-axially elongated micro-porous polytetrafluoroethylene (PTFE) film Download PDF

Info

Publication number
TWI276637B
TWI276637B TW94135433A TW94135433A TWI276637B TW I276637 B TWI276637 B TW I276637B TW 94135433 A TW94135433 A TW 94135433A TW 94135433 A TW94135433 A TW 94135433A TW I276637 B TWI276637 B TW I276637B
Authority
TW
Taiwan
Prior art keywords
extension
film
stage
finished product
uniaxially
Prior art date
Application number
TW94135433A
Other languages
Chinese (zh)
Other versions
TW200714611A (en
Inventor
Kuo-Chin Chen
Original Assignee
Singtex Ind Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Singtex Ind Co Ltd filed Critical Singtex Ind Co Ltd
Priority to TW94135433A priority Critical patent/TWI276637B/en
Application granted granted Critical
Publication of TWI276637B publication Critical patent/TWI276637B/en
Publication of TW200714611A publication Critical patent/TW200714611A/en

Links

Landscapes

  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The present invention provides a method for producing a uni-axially elongated micro-porous polytetrafluoroethylene (PTFE) film, which comprises: performing a calendering process and a forming process on a PTFE film, which is a semi-product and has received a corona treatment, in order to obtain an elongated micro-porous film with uniform film quality and structural properties; and performing a winding process to obtain a film product. A film obtained from the above-mentioned method has the properties of high air permeation, high moisture permeation, and high waterproof. Furthermore, the invented method is a simplified process with reduced cost and increased productivity. Moreover, the PTFE film produced according to the invention can be used to produce woven fabric, non-woven fabric, clothes, or covering articles with the above-mentioned properties. Thus, the invented method has high industrial applications, novelty and improvement.

Description

1276637 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種多孔質聚四氟乙烯薄膜及豆 ΐ,_尤種更為簡單快速之製造方法所製成之薄膜、,取 得經電暈處理之聚四氟乙烯壓延驗延伸過程及定 -微多孔質聚四氟乙_膜並於薄膜上形成孔分佈、孔徑二 度及孔隙率之均-性,為-具備高透氣性、高 ^ 絲叙製程更為辟、贿及效=提 >按’習知之鐵氟龍(Tefion)為一種樹脂,其化 稱之為聚四氟乙烯,係將四氟乙稀(C2F4)經聚& 成’因鐵氟龍係由碳原子和氟原子製成不含氫 = 氧發生反應,其特性具備耐熱、耐低溫和 低磨擦係數及自潤性等多項特性,除此之外,該生、 J其他物質融合’而其他物質亦不易沾粘,故二 業者所運用之材料之一。 故頗為相關 因聚四氟乙烯具備了如上所述之種種 者將其加工而製成所謂的聚四氟乙烯薄片或,】業 之特性’再加以層合於織物或非織物上而作為; 他用途者,如美國專利第5 2 3 4 7 3 9、6 5750242號、台灣專利公告第5 3 7 2、 7 8 3號所揭之内容。 4、5 9 2 工業S3乃四氟,烯經加工處理後已被廣泛的運用於 者‘欲使用$運用之 々頁土成;峰制矛口卜'' 、 才目釋3業 之保護,如美國專利第為專利 5098625 '6228477、641。。〇223、 :_3、_46。3、4上以以= 5 1276637 冗J逆逆===== 佈性=汔=之以 必尊之制让4缺失加以改善’勢必需於製程中增添 所困擾^ 所需使狀設備,Α幅提昇成本亦為業者 f之2:上程’不難得知為經繁瑣之各階段所產 中某—程序之控制不當或疏忽而導致 μΓ/女于、ασ貝控制不易外亦會影響製品之產能產量。 與發展的方 °向免上述之弊端’乃為各相關業者之努力 多年ΐίί上^明人遂以從事該行業 精之精神,積極研發改善,遂有杯明「置 質聚四氣乙稀薄膜之製造方法」產生 、、本兔明「早軸拉伸微多孔質聚四氣乙稀薄膜之製造方 =其主要目的在於提供一種單軸拉伸多孔質聚四氟乙烯薄 ==化’以期提昇品質之控制、產能產量、降低損耗 、、本兔明「早軸拉伸微多孔質聚四氟乙烯薄膜之製造方 乂」八人主要目的在於提供一種經由電晕處理之聚四氣乙 稀壓延婦半成^經由本㈣之触城獲致㈣膜之厚卢 均一性、纽分佈均—性、錄大小均-性及絲率均一; ^276637 之薄膜製品者。 法,:=「:軸拉伸微多孔質聚四氟乙婦薄膜之製造方 ’」’、 目的在於提供-種具備高透紐 性及防水效果之薄臈製品者。 门边“孔 罝之古等二:二4求明朗而簡單,為預期可達’效能所 創作’當能凸顯本案之新穎性及進步性雙重要 T為餘貴審查委員能進—步瞭_本發_上述目 ==的技術手段及其功效,兹例舉較佳實施例並配合圖式 【實施方式】 2二就鐵氟龍雙向延伸膜之特性加以分析,其織龍 里f分子量之聚四氣乙稀為主要原料,經過特殊加工 ;:成雙向延伸膜,此膜利用高倍率電子顯微鏡觀看, =其係由非常_纖維與節點所組成,經過不同的溫 伸倍率’而導致纖維與節點會有明顯的不同,較大倍 =申’麵已有的_長度延伸,岐將連結於纖維與 =之節轉綱歧歐_更獨點,藉由 形成所謂微米級纖維之_或奈米級纖維之薄膜,而 =缚膜亦是目前工業所急需運用於各領域之產品或元件 口此本發财利乃在觀伸過程與溫度控制上為主要訴 1276637 2重點’亦猎由此—重點而可獲致簡化製程、降低成本及 提昇產能產量之目的,再者經由本發明所製之聚四I乙稀薄 膜更能達到厚度、孔分佈、孔徑及孔隙率均—性之目的,並 兼具南透·、高透贼性及防水之目的者。 “閱第_所7^ ’係為本發明「單軸拉伸微多孔質聚 四氟乙_獻製造方法」之餘圖,其主要餘係將半成 。10、次伸過&2 q、定型後,再藉由捲取4〇過程 達到薄膜成品5 0之輸出。 請配合參财―、二騎示,係為本發明「單軸拉伸微 多孔質聚四氟乙_臈之製造方法」之流賴及該流程所需 使用之設備,該製麵需個之基本補為-半成品i 〇, 辭成品1 〇則界定為—般習知所能講得之片狀聚四敦乙稀 壓延膜且為-連續之料帶,將半成品i Q藉由進料輪工0, 輸入’經羅拉11’、12’、13’進入延伸過程2〇, 而該延伸過程20包括第—階段延伸21、第二階段延伸2 2及預定型23 ’當半成品i〇即料帶輸送至第―拉伸輪工 4絰羅拉15與第二拉伸輪工6,間時,界定為第一階 段延伸2 1_,,該第-階段延伸21係進料時羅拉工 Y、12 4 3’與第—拉伸輪14,、第二拉伸輪工 6’間之速度差’料調整半成品1Q暨細氟乙_延膜 片之供給量朋時施予縱向拉伸之力量,其第—階段延伸2 8 1276637 1之延伸量對未經第—階段延伸21前之延伸量所得之延伸 比為1·5倍,當輸送至第三拉伸輪17,與第四拉伸輪工 8間4 ’界定為第二階段延伸2 2,該第二階段延伸2 2 j予橫向㈣之力量,並於第二階段延伸2 2之同時或之 月m由乐-加熱裝置丄9’進行預定型23之加熱過程,於 加熱過程中所進行之第二階段延伸2 2其延伸量對第一階段 延伸21之延伸量所得之延伸比為4〜8倍,由於延伸比較 大’故需經預定型2 3之同時或觥加熱過程來翻第二階 段延伸2 2所需之延伸量暨提昇則本身較高之展延性,並 可避免一次延伸造成延伸量過大而導致膜片本身斷裂、厚 度、孔徑及孔隙率不均勻之弊端,而此第一階段延伸2工、 第二階段延伸22及預定型23概括為延伸過程2〇,其延 伸過程2 0之總延伸比為6〜χ 2倍,經過延伸過程2 〇輸 送至第二加熱裝置20,時,界定為定型30,該定型3〇 係針對延伸過程2 〇所產生一厚度、孔徑及孔隙率達到所需 之要求或標準之膜片,藉由第二加熱裝置2 0,進行加熱之 程序,以令膜片達到厚度、孔徑及孔隙率均一性及固定,避 免產生膜片回伸(縮)之不良現象,最後藉由捲繞滾輪2 1, 以適當不致使薄膜斷裂之捲繞速度捲取4 〇並為成品5 〇之 輸出者。 針對上述製程及設備關聯性之說明與應用,於各製程程 1276637 序中的控制要件如下所述: 半成品:係為一經過電暈處理之聚四氟乙烯壓延膜片,其膜 片厚度介於〇· 1 0〜0· 1 5 mm,寬度介於1 6 〇〜3 〇 Omm,密度介於〇· 8〜1.3g/cm3,表面為無孔隙之 狀態者;1276637 IX. Description of the Invention: [Technical Field] The present invention relates to a porous polytetrafluoroethylene film and a soybean meal, a film made by a simpler and faster manufacturing method, and a corona obtained The treated polytetrafluoroethylene pressure extension process and the fixed-microporous polytetrafluoroethylene film form pore distribution, pore diameter second degree and porosity uniformity on the film, and have high gas permeability and high ^ The silkworm process is more open, bribery and effective = mentioning > According to the 'Tefion' as a kind of resin, it is called polytetrafluoroethylene, which is made of tetrafluoroethylene (C2F4) by poly &; Because the Teflon system is made of carbon atoms and fluorine atoms without hydrogen = oxygen reaction, its characteristics are heat-resistant, low-temperature resistance, low friction coefficient and self-lubricating properties, in addition, the life , J other substances fusion 'and other substances are not easy to stick, so one of the materials used by the second industry. Therefore, it is quite related to the fact that PTFE has been processed by various people as described above to produce so-called polytetrafluoroethylene sheets or the characteristics of the industry, and then laminated on fabrics or non-woven fabrics; His use, such as the disclosure of U.S. Patent No. 5 2 3 4 7 3 9 , 6 5750242, and Taiwan Patent Publication No. 5 3 7 2, 7 8 3. 4, 5 9 2 Industrial S3 is tetrafluoroethylene. After being processed, the olefin has been widely used by those who want to use the 々 土 土 ; ; ; ; ; ; ; ; 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰 峰For example, U.S. Patent No. 5,098,625 '6228477, 641. . 〇223, :_3, _46. 3, 4 to = 5 1276637 Red J reverse ===== Cloth = 汔 = 以 必 必 之 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 ^ Required equipment, the cost of raising the frame is also the industry's 2: the process of 'not difficult to know that the production of a certain stage of the cumbersome process - improper control or negligence caused by μΓ / female, ασ shell control It is also difficult to influence the production capacity of the products. And the development of the party to avoid the above drawbacks is the efforts of the relevant industry for many years ΐ ί 上 明 明 明 明 遂 从事 从事 从事 遂 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明 明The production method of the present invention, the production of the "early-axially stretched microporous polytetraethylene film" = the main purpose of the invention is to provide a uniaxially stretched porous polytetrafluoroethylene thin == Improve quality control, capacity production, and reduce loss, and the main purpose of this article is to provide a polytetrafluoroethylene via corona treatment. The calendered woman is half-finished through the contact of the city (4). (4) The thickness of the film is uniform, the distribution of the New Zealand is uniform, the size of the film is uniform, and the silk rate is uniform; ^276637 of the film product. The method:: ": The manufacturer of the axially-stretched microporous polytetrafluoroethylene film" ’” is intended to provide a thin tantalum product having a high permeability and a waterproof effect. At the door, "Kongfu's ancients, etc. 2: 2 and 4 are clear and simple, and they are created for the expected performance." When the novelty and progress of the case can be highlighted, the importance of the case is that the review committee can make progress. The technical means and the effect of the above-mentioned object==, the preferred embodiment is combined with the drawing [embodiment] 2, the characteristics of the Teflon bidirectional stretching film are analyzed, and the molecular weight of the weaving dragon Polytetraethylene is the main raw material and has been specially processed. It is a bidirectionally stretched film. The film is viewed by a high-magnification electron microscope. It is composed of very _fibers and nodes, which are caused by different temperature extension ratios. There will be a significant difference from the node, the larger times = the extension of the existing _ length of the surface, the 岐 will be linked to the fiber and the 之 歧 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The film of nano-fiber, and = the film is also the product or component that is urgently needed in various fields in the industry. This is a major profit in the process of observation and temperature control. 1276637 2 This - focus on simplifying the process and reducing For the purpose of improving the production capacity, the polytetra-ethylene thin film made by the invention can achieve the purpose of thickness, pore distribution, pore size and porosity, and has both a translucent and a high thief. For the purpose of the nature and the purpose of waterproofing, "reading the _7^" is the remainder of the "uniaxially-stretched microporous polytetrafluoroethylene" method, and the main components will be half. 10, the second stretch & 2 q, after shaping, and then through the winding process 4 to achieve the output of the finished film 50. Please cooperate with Guicai and Erqi, which is the reliance on the "manufacturing method of uniaxially stretched microporous polytetrafluoroethylene", and the equipment required for the process. The basic supplement is - semi-finished product i 〇, the finished product 1 〇 is defined as the slab-shaped polytetrazede-depressed film which can be said to be conventional, and the semi-finished product i Q is fed by the feed wheel. Work 0, input 'roller 11', 12', 13' into the extension process 2〇, and the extension process 20 includes a first stage extension 21, a second stage extension 2 2 and a predetermined type 23 'when the semi-finished product is ready The belt is conveyed to the first-drawing wheel 4 绖 roller 15 and the second stretching wheel 6 , and is defined as a first-stage extension 2 1 _, and the first-stage extension 21 is a roller-feeding Y, 12 4 3' and the first - stretching wheel 14, the second stretching wheel 6' speed difference 'material adjustment semi-finished product 1Q and fine fluoride B - extended film sheet when the amount of supply is applied to the longitudinal stretching force, The extension ratio of the first stage extension 2 8 1276637 1 to the extension amount before the extension of the first stage extension 21 is 1.5 times, when transported to the third stretch 17, with the fourth stretching wheel 8 between 4 'defined as the second stage extension 2 2, the second stage extends 2 2 j to the lateral (four) force, and in the second stage extends 2 2 or the month m The heating process of the predetermined type 23 is performed by the music-heating device 丄9', and the second stage of the heating process is carried out. The extension ratio of the extension amount to the extension of the first-stage extension 21 is 4 to 8 times. Because the extension is relatively large, it is necessary to pass the predetermined type 2 3 or the heating process to extend the extension of the second stage 2 2 and the elongation is higher, and the extension can be avoided by one extension. If the film is too large, the film itself is broken, the thickness, the pore diameter and the porosity are not uniform. The first stage extension 2, the second stage extension 22 and the predetermined type 23 are summarized as the extension process 2〇, and the extension process is 20 The total extension ratio is 6 to χ 2 times, and is transferred to the second heating device 20 through the extension process 2 ,, which is defined as the sizing 30, which is a thickness, a pore diameter and a porosity which are generated for the extension process 2 〇 a required or standard diaphragm, with a second The heating device 20 performs a heating process to achieve uniformity and fixation of the film thickness, pore size and porosity, thereby avoiding the phenomenon of film back-up (shrinkage), and finally by winding the roller 2 1 The winding speed at which the film is not broken is taken up by 4 〇 and is the output of the finished product 5 。. For the description and application of the above process and equipment correlation, the control requirements in the sequence of each process 1276637 are as follows: Semi-finished product: a corona-treated PTFE calendered film with a diaphragm thickness of 〇· 1 0~0· 1 5 mm, width between 1 6 〇~3 〇Omm, density between 〇·8~1.3g/cm3, surface with no porosity;

延伸過程:包含第一階段延伸、預定型及第二階段延伸,其 總延伸比介於6〜12倍,該第一階段延伸係施予縱向拉伸 之力量,該第二階段延伸係同時或預先進行預定型之加熱並 施予橫向拉伸之力量,第二階段延伸之延伸量則大於第一階 段延伸之延伸量,該預定型之加熱溫度控制於8 〇〜15 〇 它間,且預定型之加熱過程所控制之時間為3〜5秒; 定型:將其溫度控制於3 〇 〇〜4 〇間,且於加熱_ 所控制之時間為1〇秒; 捲取; 單軸拉伸微多孔質聚吨乙烯_,其賴厚度可4 貝際需求控制介於〇 n q π 以靴03〜0.06mm間,寬度16〇丨 二。孔隙率為8〇%〜85%’耐水壓係使用】IS ] 2之m法所得之數值為9 0 0 OMM-Η2( L— :Q9〇〇〇MM-㈣),透濕度係分別使用 ]7,9 A 1之’収方法所得之數值介於9 9 9 5〜: g/M、24hrs 間及使用 ASTM E —! 10 1276637 6所測得之數值介於χ 3 〇 4 5〜丄5 4 4 5 g/M2* 2 4 h r s 間; 經由上述主麵段之製程控制要件及所得各階段製程而產生 之薄膜結構特性之變化,藉捲取而獲致成品暨單軸拉伸微多 孔質聚四氟乙烯薄膜之輸出。 請參閱第三圖所示,為本發明「單軸拉伸微多孔質聚四 氟乙浠;|膜之製造方法」’其半成品1 Q暨聚四氟乙稀壓延膜 片之結構特性圖示,_巾可看出原纖維之分佈;再請 併^閱第四圖所示,為本發明「單軸拉伸微多孔㈣四氣乙 稀薄膜之製造方法」,其成品5 Q暨聚四氟乙_膜之結構特 性圖不’由@中可明顯看出原纖維與節點之分佈,與原先半 成口口 1 0所呈現之結構特性之差異,其主要差異在於原纖維 料點聯結_產生之孔_、孔徑、孔分佈以及原纖維與 郎點組織分佈之均一性。 *請參閱第五圖所示,本發明「單軸拉伸微多孔質聚四氟 乙稀薄膜之製造方法」’其中,該半成品1 Q暨聚四氟乙稀壓 延膜片之溶融曲線由圖中可看出,該溫度由約5『c持續加 熱至約3 5時’可得到—數值為3 4 4. 8 9t:之吸熱 峰,請併參閱第六圖所示’成品5 Q暨聚讀乙烯薄膜之溶 融曲線由圖中可看出,該溫度亦由約5〇。冰續加敎至約3 時’可得到-數值為3 3 6.5 rc之吸熱峰,此吸熱 1276637 峰數值與先前半成品! Q所測得之數值為—極小之變化,換 言之’由半成品1Q藉由本發明之—製造方法所得之成品5 〇其曲線之Μ化差異在—定範圍之内,故不因本發明 之製程而導致成品5Q與原先半成品i 〇賴峰產生極大之 差異’而仔到-穩定性之單軸拉伸微多孔質聚四氟乙烯薄膜 者。 請參閱第七圖所示,為本發賴程所得之聚四氟乙烯薄 膜暨成品5 0取樣測試,利用j j s L —工〇 g gA工及 A S TM E 一 9 6之測試方法所測得一透濕度數值之數 據,其中,該JIS L-1099A1所測得之數值介於The extension process comprises: a first stage extension, a predetermined type and a second stage extension, wherein the total extension ratio is between 6 and 12 times, the first stage extension is applied to the longitudinal stretching force, and the second stage extension is simultaneous or The predetermined type of heating is performed in advance and the force of the transverse stretching is applied. The extension of the second stage extension is greater than the extension of the first stage extension, and the predetermined type of heating temperature is controlled between 8 〇 and 15 〇, and predetermined The heating time controlled by the type is 3~5 seconds; stereotype: the temperature is controlled between 3 〇〇~4 ,, and the time controlled by heating _ is 1 〇 second; winding; uniaxial stretching micro Porous poly ton ethylene _, the thickness of which can be controlled by 4 shells is between 〇nq π with boots 03~0.06mm and width 16〇丨2. Porosity is 8〇%~85%' use of water pressure system] IS] 2 m method is obtained by the value of 900 OMM-Η2 (L-: Q9〇〇〇MM-(4)), and the moisture permeability system is used separately] 7,9 A 1's method of receiving values between 9 9 9 5~: g/M, 24hrs and using ASTM E —! 10 1276637 6 measured values between χ 3 〇 4 5~丄5 4 4 5 g/M2* 2 4 hrs; through the process control elements of the main surface section and the changes in the structural characteristics of the film produced by the various stages of the process, the finished product and the uniaxially stretched microporous aggregate are obtained by winding up The output of the tetrafluoroethylene film. Please refer to the third figure for the structural characteristics of the semi-finished 1 Q and PTFE calendered film of the uniaxially-stretched microporous polytetrafluoroethylene; , _ towel can see the distribution of fibrils; please also see the fourth figure, which is the "manufacturing method of uniaxially stretched microporous (four) tetra-ethylene thin film", the finished product 5 Q and poly four The structural characteristics of the fluoroethyl _ membrane are not clearly seen from the distribution of fibrils and nodes by @中, and the difference in structural characteristics of the original semi-formed mouth 10, the main difference is the fibril material point connection _ The resulting pores, pore size, pore distribution, and homogeneity of the distribution of fibrils and locusts. *Please refer to the fifth figure, the "manufacturing method of uniaxially stretched microporous polytetrafluoroethylene film" of the present invention, wherein the melting curve of the semi-finished product 1 Q and polytetrafluoroethylene rolled film is shown in Fig. It can be seen that the temperature is obtained by heating from about 5 『c to about 3 5'. The value is 3 4 4. 8 9t: the endothermic peak, please refer to the figure 6 in the finished product. The melting curve of the read vinyl film is shown in the figure, and the temperature is also about 5 Torr. When ice is added to about 3 hrs, it is available - the value is 3 3 6.5 rc, the endothermic peak, this endothermic 1276637 peak value and the previous semi-finished product! The value measured by Q is - a very small change, in other words, the difference between the curve of the finished product 5 obtained by the manufacturing method of the semi-finished product 1Q is within a certain range, and therefore is not caused by the process of the present invention. This results in a great difference between the finished product 5Q and the original semi-finished product i 〇 峰 ' 而 - 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性 稳定性Please refer to the seventh figure, the PTFE film and finished product 50 sampling test obtained by the company, using the test method of jjs L - 〇 g gA and AS TM E 9.6 The data of the moisture permeability value, wherein the value measured by the JIS L-1099A1 is between

9995 〜11713 g/M2* 2 4 h r s 間,該a S TM 9 6所測得之數值介於!3 Q 4 5〜i 5 4 4 5 g/m * 2 4 h r s間,均高於一般習知薄膜之透濕度數值,故由 數據中可看出u域品5 Q為—具備高透濕度之微多孔質聚四 氟乙稀薄膜。 上述耐水壓及透濕度之測試方法並不限制本發明微多孔 質聚四氟乙_膜之透濕度及其數值,任何以其他方法測得 之數值換算成本發明所使用之測試方法而介於所得之數值 間均於申晴專利範圍中受到保護。 ^由上述之製程及各製程控制要件而可獲致單軸拉伸多 孔質聚四氟乙稀薄膜製程之簡化,以期提昇品質之控制、產 12 1276637 能產量、降低損耗及成本者。 藉由上述之製程及各S健财㈣可義聚 I延膜片經由本發明之製程而得—厚度均—性、多孔I —性及孔徑大小均一性之薄膜製品者。 刀 藉由上述之f程及各製_财件㈣獲致具 性、高透濕性及防水效果之薄膜製品者。 礼 制綜上所述,本發明「單軸拉伸微多孔質聚四氟乙婦薄膜 ,製造方法」’的確能藉由上述所揭露之製程,達到所述之功 效目的’·且許多專利均係為解決同一問題所研發者,雖使用 不同之專利技術’但達成之目的、功能或效果,卻大同小異, 亦即所謂之「殊途同歸」’因此基於專利法之立法精神,係在 鼓勵創新侧,故「申請專·圍」聰護的内容,一㈣ 係專指創新技術的本身,而非此—技術所達成的目的、功又能 或效果’意即係職解決_所_之技術手段或過程,而 非貫施專觸產生之結果,酬,_絲,料違專利法 之精神’再者’本發对請前未見於刊物亦未公開使用,誠 已付合發明專利之新穎性、進步性等要件。 惟,上述所揭之圖式及說明,僅為本發明之實施例而已, 非為限定本發明之實施例;大凡熟悉該項技藝或技術之人 士’其所依本發明球徵射,所作之其”效變化或修倚, 皆應涵蓋在以下本案之申請專利範圍内。 【圖式簡單說明】 13 1276637 【圖式簡單說明】 第一圖係本發明之流程實施例示意圖。 第二圖係本發明之流程所使用之設備實施例示意圖。 第三圖係本發明之半成品之顯微圖片實施例示意圖。 第四圖係本發明之成品之顯微圖片實施例示意圖。 弟五圖係本發明之半成品之、熔融曲線實施例示意圖。 第六圖係本發明之成品之熔融曲線實施例示意圖。 第七圖係本發明之透濕度測試數據示意圖。 【主要元件符號說明】 半成品· · · · 10 延伸過程· · · 2 0 第一階段延伸· 2 1 第二階段延伸· 2 2 預定型· ·.. 23 定型.....3 0 捲取···.. 40 成品· · · · · 5 0 進料輪··.. 10, 羅拉· · ·.. 11, 、12,、13, 第一拉伸輪· · 14, 羅拉.....15’ 弟一拉伸輪· · 16, 第三拉伸輪·· 1 7’ 弟四拉伸輪· · 18, 第一加熱裝置· 1 9’ 产/c 弟二加熱骏置· 2 0’ 捲繞滾輪···21’Between 9995 and 11713 g/M2* 2 4 h r s, the value measured by the a S TM 9 6 is between! 3 Q 4 5~i 5 4 4 5 g/m * 2 4 hrs, both are higher than the moisture permeability values of the conventional film, so it can be seen from the data that the u domain product 5 Q is - with high moisture permeability Microporous polytetrafluoroethylene film. The above test method for water pressure resistance and moisture permeability does not limit the moisture permeability and the numerical value of the microporous polytetrafluoroethylene film of the present invention, and any value measured by other methods is converted into the test method used in the invention. The values are protected in the scope of Shenqing's patents. ^ The simplification of the uniaxially stretched porous PTFE film process can be achieved by the above-mentioned process and various process control requirements, in order to improve the quality control and produce 12 1276637, which can produce, reduce the loss and cost. By the above-mentioned process and each of the S (J) sinusoidal poly-films, the film of the present invention is obtained by the process of the present invention - a film product having uniform thickness, porosity I, and pore size uniformity. Knife A film product that achieves a high degree of moisture permeability and water repellent effect by the above-mentioned f-process and each of the components (4). In summary, the "uniaxially stretched microporous polytetrafluoroethylene film, manufacturing method" of the present invention can indeed achieve the above-mentioned effects by the above-disclosed process. The developers who solve the same problem, although using different patent technologies', but the purpose, function or effect achieved, but similar, is the so-called "same way to go". Therefore, based on the legislative spirit of the patent law, it is encouraging the innovation side. Therefore, the content of "application for specialization and encirclement" is one of the technical means of innovative technology, not the purpose, the ability, or the effect achieved by the technology. The process, not the result of the special touch, the reward, the _ silk, the violation of the spirit of the patent law 'further' this hair has not been seen before the publication and has not been publicly used, Cheng has already paid for the novelty of the invention patent, Progressive and other requirements. The drawings and descriptions of the present invention are merely exemplary embodiments of the present invention, and are not intended to limit the embodiments of the present invention; those who are familiar with the art or technology' The "effect change or repair" should be covered in the scope of the patent application of the following case. [Simplified description of the drawings] 13 1276637 [Simplified description of the drawings] The first figure is a schematic diagram of the embodiment of the flow of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 3 is a schematic view showing an embodiment of a micrograph of a semi-finished product of the present invention. The fourth drawing is a schematic view of an embodiment of a micrograph of the finished product of the present invention. Schematic diagram of the embodiment of the melting curve of the semi-finished product. The sixth drawing is a schematic diagram of the embodiment of the melting curve of the finished product of the present invention. The seventh drawing is a schematic diagram of the moisture permeability test data of the present invention. [Description of main component symbols] Semi-finished product · · · · 10 Extension process · · · 2 0 First stage extension · 2 1 Second stage extension · 2 2 Predetermined type · ·.. 23 Forming.....3 0 Reel ···.. 40 Finished product · · · · 5 0 Feeding wheel ···. 10, Rolla · · ·.. 11, 12,, 13, the first stretching wheel · · 14, Rolla ..... 15' brother a stretching wheel · · 16, the third stretching wheel · · 1 7' brother four stretching wheel · · 18, the first heating device · 1 9' production / c brother two heating Jun set · 2 0' winding roller ··· 21'

Claims (1)

1276637 十、申請專利範圍: 丨;Γ Ί 1、一種「單軸拉伸微多孔i聚四氟乙烯薄膜之製造方法」, 射1方法所需使用之基柄料為—半成品,該半成品為聚四 鼠,烯壓延膜’將半成品藉由進料輪輸入,經羅拉進入延伸過程, 而4延伸過程為半成品輸送至第—拉伸輪與第四拉伸輪間,於延 伸過私中需藉由第—加熱裝置加熱為預定型,經延伸過程後輸送 至第—加熱I置為定型,該方法係包括下列步驟: 半成品:係為一經過電暈處理之聚四氟乙烯壓延膜片,其膜 片厚度介於◦· 1 ◦〜〇· 1 5mm,寬度介於1 6 Q〜3 0 〇m m ’挽度介於〇· 8〜1.3g/cm3,表面為無孔隙之狀態者; 延伸過程:包含第一階段延伸、預定型及第二階段延伸,其 總延伸比介於6〜12倍,該第一階段延伸係施予縱向拉伸之力 里’該第二階段延伸係同時或預先進行預定型之加熱並施予橫向 拉伸之力量,第二階段延伸之延伸量則大於第一階段延伸之延伸 量,該預定型之加熱溫度控制於8 0〜1 5 0°C間,且預定型之 加熱過程所控制之時間為3〜5秒; 定型:將其溫度控制於3 〇 〇〜4 〇 〇 °C間,且於加熱過程 所控制之時間為1〇秒; 捲取; 成品··單軸拉伸微多孔質聚四氟乙烯薄膜,其薄膜厚度可依 貫際需求控制介於Q· ◦ 3〜〇· Q 6匪間,寬度i 6 〇㈣ m ’孔隙率為8 〇%〜8 5%。 15 1276637 * 2、依申請專利範圍第μ所述之「單軸拉伸微多孔質聚四 ^乙稀薄膜之製造方法」’其巾,該延伸過程包括第—階段延伸及 第二階段延伸,當半成品輸送至第―拉伸輪與第二拉伸輪間時, 界,為第1段延伸’當輸送至第三拉伸輪與第四拉伸輪間時, 界定為第二階段延伸,且於第二階段延伸之_或之前,可進行 預定型之過程者。 - 3、依申請專利範圍»1項所叙「單軸拉伸微多孔質 每〜四氟乙烯薄膜之製造方法」’其中’該第—階段延伸之延伸量對 未經第i段延伸前之延伸量所得之延伸比為i. 5倍,該第二階 段延伸其延伸量對第一階段延伸之延伸量所得之延伸比為4〜8 倍。 4、 依申晴專利範圍弟1項所述之「單軸拉伸微多孔質聚四 氟乙烯薄膜之製造方法」,其中,該透濕度亦可使用ASTM ^ 〜9 6之測試方法,其所測得之數值介於13〇45〜1544 • 5 g/M2* 2 4 h r s 間。 5、 依申請專利範圍第1項或第4項所述之r單軸拉伸微多 孔質聚四氟乙烯薄膜之製造方法」,其中,該耐水壓及透濕度數值 之測試方法,亦可以其他習知之測試方法測得該數值。 6、 依申請專利範圍第1項所述之「單軸拉伸微多孔質聚四 氟乙烯薄膜之製造方法」,其中,該耐水壓係使用j I S L-1 〇 9 2之測試方法所得之數值為9 0 0 0 MM — Η2〇以上,透濕 16 % 1276637 度係使用IIS L-1099A1之職方法所得之數值為9 〇 0 0 g /M2 *24hr s以上。1276637 X. Patent application scope: 丨; Γ Ί 1. A method for manufacturing uniaxially stretched microporous i-polytetrafluoroethylene film. The base handle used in the shot 1 method is semi-finished product, which is a poly-finished product. Four rats, the olefin rolled film 'puts the semi-finished product through the feeding wheel, enters the extension process through the roller, and the 4 extension process transports the semi-finished product between the first stretching wheel and the fourth stretching wheel, and needs to be borrowed in the extended private Heating by the first heating device to a predetermined type, and after being extended to the first heating I, the method comprises the following steps: semi-finished product: a corona-treated PTFE calendered film, The thickness of the diaphragm is between ◦·1 ◦~〇·1 5mm, the width is between 1 6 Q~3 0 〇mm 'the degree is 〇·8~1.3g/cm3, and the surface is in the state of no void; the extension process : comprising a first stage extension, a predetermined type and a second stage extension, the total extension ratio being between 6 and 12 times, the first stage extension being applied to the force of the longitudinal stretching 'the second stage extension is simultaneous or prior Performing a predetermined type of heating and applying a force for transverse stretching The amount of extension of the second stage extension is greater than the extension of the extension of the first stage, the heating temperature of the predetermined type is controlled between 80 and 150 ° C, and the time controlled by the predetermined type of heating process is 3~ 5 seconds; stereotype: control its temperature between 3 〇〇~4 〇〇 °C, and the time controlled by the heating process is 1 〇 second; coiling; finished product · uniaxially stretched microporous polytetrafluoroethylene For the vinyl film, the film thickness can be controlled between Q· ◦ 3~〇· Q 6匪 according to the continuous demand, and the width i 6 〇(4) m 'porosity is 8 〇%~8 5%. 15 1276637 * 2. According to the "manufacturing method of uniaxially-stretched microporous polytetraethylene film" as described in the scope of the patent application, the extension process includes the first stage extension and the second stage extension. When the semi-finished product is conveyed between the first-drawing wheel and the second stretching wheel, the boundary, which is the extension of the first stage, is defined as the second-stage extension when transported between the third stretching wheel and the fourth stretching wheel. And before or after the extension of the second stage, a predetermined type of process can be performed. - 3. According to the scope of application of the patent»1, "manufacturing method of uniaxially-stretched microporous per-tetrafluoroethylene film" 'where the extension of the first-stage extension is before the extension of the i-th segment The extension ratio obtained by the elongation is i. 5 times, and the extension ratio of the extension of the second stage to the extension of the first stage is 4 to 8 times. 4. The method for producing a uniaxially-stretched microporous polytetrafluoroethylene film according to the first aspect of the patent application, wherein the moisture permeability can also be tested by ASTM ^ ~9 6 The measured value is between 13〇45~1544 • 5 g/M2* 2 4 hrs. 5. The method for producing a uniaxially-stretched microporous polytetrafluoroethylene film according to the first or fourth aspect of the patent application, wherein the test method for the water pressure resistance and the moisture permeability value may be other This value is measured by a conventional test method. 6. The method for producing a uniaxially-stretched microporous polytetrafluoroethylene film according to the first aspect of the patent application, wherein the water pressure resistance is obtained by the test method of j IS L-1 〇9 2 The value is 9 0 0 0 MM — Η 2〇 or more, and the moisture permeability is 16 %. The 1276637 degree is obtained by using the IIS L-1099A1 method. The value obtained is 9 〇 0 0 g / M2 * 24 hrs or more.
TW94135433A 2005-10-12 2005-10-12 Method for producing uni-axially elongated micro-porous polytetrafluoroethylene (PTFE) film TWI276637B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW94135433A TWI276637B (en) 2005-10-12 2005-10-12 Method for producing uni-axially elongated micro-porous polytetrafluoroethylene (PTFE) film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW94135433A TWI276637B (en) 2005-10-12 2005-10-12 Method for producing uni-axially elongated micro-porous polytetrafluoroethylene (PTFE) film

Publications (2)

Publication Number Publication Date
TWI276637B true TWI276637B (en) 2007-03-21
TW200714611A TW200714611A (en) 2007-04-16

Family

ID=38646319

Family Applications (1)

Application Number Title Priority Date Filing Date
TW94135433A TWI276637B (en) 2005-10-12 2005-10-12 Method for producing uni-axially elongated micro-porous polytetrafluoroethylene (PTFE) film

Country Status (1)

Country Link
TW (1) TWI276637B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI612715B (en) * 2015-08-11 2018-01-21 Porous film production device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI612715B (en) * 2015-08-11 2018-01-21 Porous film production device

Also Published As

Publication number Publication date
TW200714611A (en) 2007-04-16

Similar Documents

Publication Publication Date Title
JP5525196B2 (en) Expanded PTFE membrane and production method
JP3580790B2 (en) Asymmetric porous polytetrafluoroethylene membrane and method for producing the same
CN103261314B (en) PTFE blend
Zhu et al. Facile fabrication of fluorine-free breathable poly (methylhydrosiloxane)/polyurethane fibrous membranes with enhanced water-resistant capability
JP5411543B2 (en) Reinforcing electrolyte membrane for fuel cell, membrane-electrode assembly for fuel cell, and polymer electrolyte fuel cell including the same
CN103261313B (en) Teflon mixture
JP4944864B2 (en) Polytetrafluoroethylene porous membrane, method for producing the same, and waterproof air-permeable filter
EP2821125B1 (en) Nonwoven fabric for semipermeable membrane supporting body and method for manufacturing same
TW201533070A (en) Porous body, polymer electrolyte membrane, filter medium for filter, and filter unit
TWI584871B (en) Polytetrafluoroethylene porous membrane and waterproof ventilation components
JP2012001591A (en) Polytetrafluoroethylene porous membrane with small elongation anisotropy and process for production thereof
KR20110120830A (en) Improved porous membrane
JP6481330B2 (en) Base material for alkaline water electrolysis diaphragm
KR102031506B1 (en) Asymmetric polytetrafluoroethylene composites with macrotextured surfaces and methods for their preparation
He et al. Oriented assembly and bridging of 2D nanosheets enabled high‐performance MXene composite fiber via dual‐spatially confined spinning
CN105636676B (en) hollow porous membrane
TWI276637B (en) Method for producing uni-axially elongated micro-porous polytetrafluoroethylene (PTFE) film
JP4101100B2 (en) Asymmetric porous polytetrafluoroethylene membrane for clothing
CN100519149C (en) Method for producing biaxially stretched microporous polytetrafluoroethylene film
Imtiaz et al. Synthesis and performance analysis of a polysulfone braid-supported hollow fiber membrane for natural gas purification
US9695291B2 (en) Porous polytetrafluoroethylene film and method for producing same
WO2009107273A1 (en) Reinforced electrolyte membrane for fuel cell, fuel cell membrane-electrode assembly, and solid polymer electrolyte fuel cell comprising the fuel cell membrane-electrode assembly
WO2021134312A1 (en) Wet non-woven fabric, preparation method therefor and water treatment membrane containing wet non-woven fabric
KR20070040585A (en) Manufacturing Method of Monoaxially Stretched Microporous Polytetrafluoroethylene Thin Film
CN103191653A (en) Method for forming asymmetric polytetrafluoroethylene porous membrane

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees