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五、發明說明(1) 【新型所屬之技術領域】 士發明係關於1用於加工製造紙棧板之「紙授板成 1衣4方法」,尤指其紙棧板之加工成型過程更為一貫化 ,:以-流程中自動化將紙棧板黏結完成,俾大幅節省加 工日守間及增加產量者。 【先前技術】 、 按,棧板係具有配合堆高機能大量搬運物品之用途 該用於上下貨車更是方便,其一般常見是以木材或塑膠松 ,料所製成,而隨著環保意識之抬頭,及病虫檢疫上之問, ,因此塑膠或木材之棧板逐漸不再被採用,以致於有 棧板之產生。 ~ < 而目前習用之紙棧板係由一棧板主體於底面黏固數 板承座所構成,其棧板主體内部則係利用設置滿紙管,= 使該棧板主體具有一適當之厚度,及同時具備有足夠之 -撐強度,且不虞浪費使用過多之紙漿,然紙管之設詈、R -中各紙管與紙管間必需黏固,且與結合於紙管上下之& 要黏固,目前所使用之黏固塗膠與排列,均僅能以人工t ,私方式完成,該以人工方式之塗膠尤其緩慢,是以一紙賤板 .之加工時間長,無法有效達到量產,相對使用之人工成本 與工時成本亦相對高者, ^ 是以,針對上述習知之紙棧板之加工方式具有無法有 敦達到量產與生產成本高等諸多問題點,本發明人乃思及 創作的意念,遂以多年的經驗加以設計,經多方探討並1V. INSTRUCTIONS INSTRUCTIONS (1) [Technical field of the new type] The invention is related to the "paper-making method for the production of paper pallets", especially the processing of the paper pallets. Consistent, the process of automating the bonding of the paper pallets, and greatly reducing the number of processing days and increasing production. [Prior Art], Press, pallets have the purpose of cooperating with stacking functions to transport large quantities of goods. It is more convenient to use for loading and unloading trucks. It is usually made of wood or plastic pine, and it is environmentally friendly. Looking up, and the quarantine of the pests, so the plastic or wood pallets are no longer being used, so that there is a pallet. ~ < The conventional paper pallet is composed of a pallet main body on the bottom side of the fixed number of board seats, and the inside of the pallet main body is provided with a full paper tube, = making the pallet main body have a suitable Thickness, and at the same time, it has enough strength to support, and it does not waste excessive use of pulp. However, the paper tube is set, the paper tube between R- and the paper tube must be adhered, and it is combined with the upper and lower of the paper tube. To be cemented, the adhesive coating and arrangement currently used can only be done manually and in a private manner. The manual application of the glue is particularly slow, and it is a paper board. The processing time is long and cannot be effective. In order to achieve mass production, the relative labor cost and working time cost are relatively high. ^ Yes, the inventor of the above-mentioned conventional paper pallet processing method has many problems such as the inability to achieve mass production and high production cost. Nai Si and the idea of creation, designed with many years of experience, through multiple discussions and 1
第5頁 1262847 五、發明說明(2) 作樣品試驗,及多次修正改良,乃推出本發明。 【新型内容】 解決問題之技術特點·· 本發明板彳’、種紙機板成型製造方法,其後板主體之 ,下方組設數棧板承座,棧板主體係以數層紙料疊結構成殼 狀板槽’殼狀板槽上填佈滿有立向紙管黏設,殼狀板槽上 方再以另一殼狀板槽蓋合形成,棧板承座,其係等分固定 於棧板主體之底面處,該係由數紙管柱下方間固設一連接 用之紙座桿而成,其係經由··紙料壓痕、紙料上膠、紙板 成型、紙板壓合、紙管輸送、紙管上膠、佈設紙管、紙板 切割、棧板主體成型及結合棧板承座等步驟,進而成為一 紙棧板,其中紙管上膠與佈設係利用紙管於輸送帶上輸送 前進’輸送帶前方之迴轉處順著紙管高度之迴轉外徑設有 護網’當紙管由輸送帶移動到前方迴轉處時,會順著輸送 -帶晝圓方式,於輸送帶與護網内移動,藉此之畫圓轉動, -俾使紙管產生不同角度之變化,而輸送帶迴轉處並設有塗 膠裝置’利用紙管畫圓時可產生不同角度之變化,以利供 ❹紙管前方面、頂面及後方面均可被完整接觸塗膠,進而達 .到上膠之功能,當紙管上完膠後’係會受護網限位可轉到 輸送帶下方繼續移動,直到移動脫離護網之防護範圍,而 、可直接落入紙板上,該紙管置入紙板(1 )之同時,係利用 上完膠之了貝面黏固於殼狀板槽上,及利用上完膠之前方面 、後方面分別與相鄰之紙管或紙板(1 )側邊黏固者。Page 5 1262847 V. INSTRUCTIONS (2) The present invention has been developed as a sample test and a number of corrections. [New Content] Technical Features for Solving the Problem························································· The structure is formed into a shell-shaped plate groove. The shell-shaped plate groove is filled with the vertical paper tube, and the shell-shaped plate groove is covered with another shell-shaped plate groove. The pallet is seated and the system is equally fixed. At the bottom surface of the main body of the pallet, the system is formed by fixing a paper seat rod for connecting between the paper tube columns, which is through the paper indentation, paper sizing, cardboard forming, and cardboard pressing. , paper tube conveying, paper tube gluing, laying paper tube, cardboard cutting, pallet main body forming and stacking pallet bearing steps, etc., and then become a paper pallet, wherein the paper tube gluing and laying system uses paper tube for conveying With the conveyor forward, the swivel in front of the conveyor belt is provided with a protective net along the outer diameter of the paper tube. When the paper tube is moved from the conveyor belt to the front revolving position, it will be transported along the belt. The belt moves inside the net, thereby rotating the circle, and the paper tube is produced at different angles. The conveyor belt is rotated and provided with a glue coating device. When the paper tube is used to draw a circle, different angles can be changed, so that the front side, the top surface and the back side of the paper tube can be completely contacted and glued. Up to the function of gluing, when the paper tube is glued, the system will be restricted by the conveyor belt and can continue to move under the conveyor belt until it moves away from the protection range of the net, and can fall directly onto the cardboard. When the paper tube is placed in the paperboard (1), the shell surface is adhered to the shell-shaped plate groove by using the finished rubber, and the paper tube or cardboard is adjacent to the front and the back before using the finished glue. 1) Side sticks.
1262847 五、發明說明(3) 對照先前技術之功效·· 本發明提供之紙梭板成型製造方法,其利用輸送帶上 之端部斜向處設置有塗膠裝置,而紙管係分佈置放於輸送 帶上,並經由往前輸送時,可利用輸送帶前方產生之迴轉 .’使紙管順著輸送帶及以護網之保護產生畫圓之方式移動 ,藉此使紙管產生不同角度之變化,該即係利用產生之角 、度變化俾利塗膠裝置,可使紙管之前方面、頂面及後方面 完整被上膠,該方式之上膠更為方便、迅速,可自動化完 船成’大幅漸少人力之使用,俾可增加產能及降低生產成本 者0 【實施方式】 為使 貴審查委員對本發明之目的、特徵及功效能夠 有更進一步之瞭解與認識,以下茲請配合【圖式簡單說明 】詳述如后: 本發明係在提供一種紙棧板成型製造方法,請配合1 至5圖所示觀之,首先,先由第1 、2圖所示觀之,其棧 ❹板主體(10)之下方組設數棧板承座(2〇),棧板主體(1〇)係 ,以數層紙料(111 )疊結構成殼狀板槽(丨丨),殼狀板槽(丨i) 上填佈滿有立向之紙管(丨2)黏設,殼狀板槽(丨丨)上方再以 另 设狀板槽(1 1)蓋合形成,棧板承座(2 0 ),其係等分固 定於棧板主體(1 〇)之底面處,該係由數紙管柱(21)下方間 固設一連接用之紙座桿(2 2 )而成。1262847 V. INSTRUCTIONS (3) Contrast to the efficacy of the prior art··················································································· On the conveyor belt, and when transported forward, the rotation generated in front of the conveyor belt can be utilized. 'The paper tube is moved along the conveyor belt and protected by the protection net to create a circle, thereby making the paper tube different angles. The change is to use the angle and degree of change to make the glue coating device, so that the front, top and back aspects of the paper tube can be completely glued. This method is more convenient and rapid, and can be automated. Shipbuilding is 'substantially less manpower use, 俾 can increase production capacity and reduce production costs. 0 【Embodiment】 In order to enable your review committee to have a better understanding and understanding of the purpose, features and effects of the present invention, please cooperate below. BRIEF DESCRIPTION OF THE DRAWINGS: The present invention provides a method for manufacturing a paper pallet, which is to be viewed as shown in Figures 1 to 5, first of all, as shown in Figures 1 and 2, Stack A stack of pallets (2〇) is arranged below the main body (10), and the main body of the pallet (1〇) is formed by a plurality of layers of paper stock (111) stacked into a shell-shaped plate groove (丨丨). The plate groove (丨i) is filled with the vertical paper tube (丨2), and the shell plate groove (丨丨) is covered with a separate plate groove (1 1). The seat (20) is aliquot fixed to the bottom surface of the pallet main body (1 〇), and the system is formed by fixing a connecting paper seat rod (2 2 ) between the lower portions of the paper tube column (21). .
第7頁 1262847 五、發明說明(4) - 其加工fl夺’請配合參閱第3圖所示觀之,纟係經由: 紙料壓痕⑷、紙料上膠⑻、紙板成型(c)、紙板壓合⑻ 、纸管輸送⑴、、紙管上踢⑴、佈設紙管⑹、紙板切割 (Η)杈板主體成型(I )及結合棧板承座(】)等步驟,依序 將紙棧板加工成型出者,其中, 紙料壓痕(Α),其係先將數層之紙料(lu)以拉出後於 預設位置壓設出彎折線; 、 紙料上膠(Β),其係於各紙料(lu)間 紙料(111)預做黏合成紙板(1); 便各 、、、氏板成型(C ),其黏合成一片狀之紙料⑴J ),利用 折線逐漸彎折出兩側邊,並直接往前輸送,使紙板(1) 曲垂直成型; 紙板壓合(D ) 其黏結牢固成型; 將彎曲出兩侧邊之紙板進行壓合,使 紙管輸送士⑻’切割成之紙管(12)係放置於輸送帶⑼ )上,使八彺喊狀板槽(丨丨)方輸送,該紙管(丨2 )前進之速 度並略大於紙板(1 )前進之速度; 二:亡其紙官(12)係於輸送帶(30)上輸送前 .進,輸k γ(30)前方之迴轉處順著紙管(12)高度之迴 徑設有護網(40),當紙管(12)由輸送帶(3〇)移動到前方迴 轉處時’會順著輸送帶⑽)畫圓方式,於輸送帶⑽)與護 網(4 〇 )=移動,藉此之晝圓轉動,俾使紙管(1 2 )產生不同 角度之變化,而輪送帶(3〇)迴轉處並設有塗膠裝置 利用紙管(12)畫圓時可產生不同角|之變化,卩利供紙管 1262847 五、發明說明(5) Φ (至方面、頂面及後方面均可被完整接觸塗膠,進而達 ^Ϊ之功能,當紙管(12)上完膠後,係會受護網(4〇)限 σ轉到輪送帶(3 0)下方繼續移動,如第4、5圖所示; 佈设紙管(G ),紙板(1)成型出垂直邊後,係位於紙管 之輸送帶(30)下方控制前進,而上完膠之紙管(12)則 ,直接由輸送帶(30)下方脫離護網(4〇)之防護限位,直接落 二,板(1)上,該紙管(1 2 )置入紙板(丨)之同時,係利用上 完膠之頂面黏固於紙板(1)上,及利用上完膠之前方面、 後方面分別與相鄰之紙管(1 2 )或紙板(1 )側邊黏固者,如 苐5圖所示; 紙板切割(Η),將結合紙管(12)之紙板(1)以一切割機 (2)進行裁切,該紙板(1 )連同紙管(12)於行進輸送時,利 用切割機(2 )之同步前進同時進行切割,使殼狀板槽(1 1) 直接成型出; 棧板主體成型(I ),一成型出之殼狀板槽(1 1 )上黏設 滿立向之紙管(1 2)後,整個表面再一同上膠,相對應結合 上另一殼狀板槽(11)即可成為一棧板主體(10),如第1圖 所示; 結合棧板承座(J ),其棧板主體(1 〇 )之一面配合黏結 上棧板承座(2 0 )後,即成為一完整之紙棧板者,如第2圖 所示。 藉由上述之方法,其利用輸送帶(30)上之端部斜向處 設置有塗膠裝置(5 0 ),而紙管(1 2 )係分佈置放於輸送帶(3 0)上,並經由往前輸送時’可利用輸送帶(30)前方產生之Page 7 1262847 V. Description of the invention (4) - The processing of the product is the same as that shown in Figure 3. The system is based on: paper indentation (4), paper sizing (8), cardboard forming (c), Paperboard pressing (8), paper tube conveying (1), paper tube kicking (1), laying paper tube (6), cardboard cutting (Η) 杈 board main body forming (I) and combined pallet bearing (]), etc. The pallet processing and molding, wherein, the paper material indentation (Α), is to first pull a plurality of layers of paper material (lu) to pull out the bending line at a preset position; and the paper material is glued (Β) ), which is made of paper stock (111) between the paper stocks (111), which is pre-made as a synthetic paperboard (1); then, each, and a plate is formed (C), which is bonded into a piece of paper stock (1) J), using a broken line Gradually bend the two sides and directly feed forward, so that the cardboard (1) is bent vertically; the cardboard is pressed (D) and the bonding is firmly formed; the cardboard which is bent on both sides is pressed to make the paper tube convey (8)' cut paper tube (12) is placed on the conveyor belt (9), so that the gossip plate slot (丨丨) is transported, the paper tube (丨2) advances speed and The speed of the paperboard (1) is greater than that of the paper tube (12). The return path is provided with a protective net (40). When the paper tube (12) is moved from the conveyor belt (3〇) to the front turn, it will be circled along the conveyor belt (10), on the conveyor belt (10) and the net ( 4 〇)=Moving, by which the round rotation is made, so that the paper tube (1 2 ) changes at different angles, and the turning belt (3 〇) is rotated and provided with a gluing device using a paper tube (12) When the circle can produce different angles|changes, profit-making paper tube 1262847 V. Invention description (5) Φ (To the aspect, the top surface and the back side can be completely contacted with the glue, and then the function of the paper can be achieved. After the tube (12) is glued, it will be moved to the bottom of the belt (30) by the protective net (4〇) limit σ, as shown in Figures 4 and 5; the paper tube (G) is laid. After the cardboard (1) is formed with the vertical edge, it is controlled to advance under the conveyor belt (30) of the paper tube, and the paper tube (12) of the finished glue is directly separated from the protection net (4) by the conveyor belt (30). ) protection limit, straight On the board (1), the paper tube (1 2 ) is placed on the cardboard (丨), and the top surface of the glue is adhered to the paperboard (1), and before the glue is used, The latter aspect is respectively adhered to the side of the adjacent paper tube (1 2 ) or cardboard (1), as shown in Fig. 5; the cardboard cut (Η) will be combined with the paper tube (12) of the paper tube (1) A cutting machine (2) performs cutting, and the paperboard (1), together with the paper tube (12), is fed synchronously by the cutting machine (2) while being conveyed, and the shell-shaped plate groove (1 1) is directly formed. After the main body of the pallet is formed (I), after the formed paper tube groove (1 1 ) is adhered to the vertical paper tube (1 2), the entire surface is glued together, and the other is combined with another The shell plate groove (11) can be a pallet main body (10), as shown in Fig. 1; in combination with the pallet seat (J), one of the pallet main bodies (1 〇) is matched with the stacking plate bearing After the seat (20), it becomes a complete paper pallet, as shown in Figure 2. By the above method, the glue belt device (50) is disposed obliquely at the end portion of the conveyor belt (30), and the paper tube (12) is arranged on the conveyor belt (30). And when it is transported forward, it can be generated in front of the conveyor belt (30).
1262847 ^^ ι發明說明⑻ 趣轉’使紙管(1 2 )順著輸送帶(3 Ο )及以護網(40 )之保護產 晝圓之方式移動,藉此使紙管(12)產生不同角度之變化 ’該即係利用產生之角度變化俾利塗膠裝置(5〇 ),可使紙 管(12)之前方面、頂面及後方面完整被上膠,該方式之上 膠更為方便、迅速’可自動化完成,大幅漸少人力之使用 ,俾可增加產能及降低生產成本者。 前文係針對本創作之較佳實施例為本創作 進行具體之說明,唯熟悉此項技術之人士告=術特徵 創作之精神與原則下對本創作進行 =在不脫離本 。 下“專利範圍所界定之範 1262847 圖式簡單說明 【圖式簡單說明】 第1圖:係本發明之紙棧板立體分解圖。 第2圖:係本發明之紙棧板立體組合圖。 第3圖:係本發明之加工流程圖。 第4圖:係本發明之紙管上膠加工圖。 第5圖:係本發明之紙管上膠暨佈設紙管加工圖。1262847 ^^ ι Invention Description (8) Fun to turn 'paper tube (1 2) along the conveyor belt (3 Ο) and protect the enamel circle with the net (40), thereby making the paper tube (12) The change of different angles' is to use the angle change produced by the profit-applying device (5〇), so that the front, top and back aspects of the paper tube (12) can be completely glued. Convenient and fast 'can be automated, greatly reduced use of manpower, can increase productivity and reduce production costs. The foregoing texts are specific to the creation of the preferred embodiment of the present invention, and only those who are familiar with the technology have the spirit and principle of creating the creation of the creation = without departing from the present. The following is a description of the patent scope: 1262847. Brief description of the drawing [Simplified description of the drawing] Fig. 1 is an exploded perspective view of the paper pallet of the present invention. Fig. 2 is a three-dimensional combination diagram of the paper pallet of the present invention. 3 is a processing flow chart of the present invention. Fig. 4 is a drawing diagram of the paper tube sizing of the present invention. Fig. 5 is a processing diagram of the paper tube sizing and laying paper tube of the present invention.
第11頁 (§ [ 主 要 元件 符號說明】 紙 料 壓 痕一 -(A) 紙 料 上 膠一 -(B) 紙 板 成 型一 -(〇 紙 板 壓 合一 -(D) 紙 管 fm 送一 -(E) 紙 管 上 膠一 -(F) 佈 設 紙 管一 — (G) 紙 板 切 割一 -(H) 棧 板 主 體成 型(I) 結 合 棧 板承 座(J) 紙 板 — —— -(1) 切 割 機 一— -(2) 棧 板 主 體一 -(10) 殼 狀 板 槽一 -(11) 紙 料 — —— -(111) 紙 管 — —— -(12) 棧 板 承 座一 -(20) 紙 管 柱 —— -(21) 紙 座 桿 一— -(22) fm 送 帶 —— -(30) 護 網 — —一 一(40) 塗 膠 裝 置一 一(50)Page 11 (§ [Major component symbol description] Paper indentation one - (A) Paper stocking one - (B) Paperboard forming one - (〇 cardboard pressing one - (D) paper tube fm send one - ( E) Paper tube gluing one-(F) Laying paper tube one - (G) Cardboard cutting one - (H) Pallet body forming (I) Combining pallet bearing (J) Cardboard - —— - (1) Cutting Machine one - (2) pallet main body - (10) shell plate slot - (11) paper stock - —— - (111) paper tube - —— - (12) pallet bearing one - (20 ) Paper tube column - - (21) Paper seat bar - - (22) fm Feed belt - - (30) Net - one (40) Gluing device one (50)