1242480 92123557 五、發明說明（1) 【發明所屬之技術領域】 本案係一種複合式加工機構，尤指一種兼具傳統性及 非傳統性加工之複合式加工機構。 【先前技術】 、按一般之加工母機，大致上均只有單一功能，例如在 銑削、鑽孔或研磨之傳統性加工，大都係以銑床、鑽床或 研磨機為之。而在非傳統加工上，例如放電加工（EDM)、電 解研削（ECM)、電鑄製程（Electr〇f〇rming)、磁氧研磨 (Magnetic Abrasive Finishing )等高精密度加工，亦各 自有專用的工作母機。 d而在工件或模具的製作上，往往並非單一工序即可 =成，例如模具在經由銑削及鑽孔後，尚須以放電加工進 仃蝕刻。若依習知之加工方式，該模具係在銑床、鑽床及 放電加工機上分別進行，始能獲得成品。唯在此作業流程 中，模具係由一加工母機移至另一加工母機時，往往造成 位置的偏差，輕者造成模具的品質不良，重者則導致模具 的毀損。探究其因，乃模具係在不同的工作母機反復搬/、 $，而非在同一平台的夾具上作業，使模具在定位上 偏差所致。 又 ，此，、若一工作母機上同時具備傳統性及非傳統性加 工之複合式加工機構，則可在一工作平台上以夾具夾持待 加工之模具，使其不必反復搬移，即可分別進行傳統性及 非傳統性的加工，乃工作母機業者亟待克服的難、。 【發明内容】1242480 92123557 V. Description of the invention (1) [Technical field to which the invention belongs] This case is a composite processing mechanism, especially a composite processing mechanism that has both traditional and non-traditional processing. [Previous technology] According to the general processing mother machine, there is generally only a single function. For example, the traditional processing of milling, drilling or grinding is mostly performed by milling machines, drilling machines or grinding machines. For non-traditional machining, such as high-precision machining such as electric discharge machining (EDM), electrolytic grinding (ECM), electroforming (Electrofing), and magnetic abrasive finishing (Magnetic Abrasive Finishing), each has its own dedicated Working mother machine. d. In the production of workpieces or molds, it is often not a single process. For example, after milling and drilling, the mold must still be etched by electrical discharge machining. According to the conventional processing method, the mold is separately performed on a milling machine, a drilling machine and an electric discharge machine, and the finished product can only be obtained. However, in this operation flow, when the mold is moved from one processing mother machine to another processing machine, the position deviation is often caused. The lighter one causes the poor quality of the mold, and the serious one causes the mold to be damaged. The reason for this is that the mold is repeatedly moved on different working machines, and not on the same platform, which causes the mold to be misaligned. In addition, if a working machine has both traditional and non-traditional processing composite processing mechanisms, the mold to be processed can be clamped on a work platform with a fixture, so that it does not need to be repeatedly moved, and can be separated separately. The traditional and non-traditional processing is the difficulty that the working mother machine industry must overcome. [Summary of the Invention]
第7頁 1242480 __案號 92123557 五、發明說明（2) 有鑑於此，本案申含主 驗，期能克服前述工作ς = ^年來從事機械設計經 括：-基座，其後方之“機構，其包 架，該座架縱向開設4二機台僂=突-座 座架後方之定位孔/槽，Α :，傳動農4，係設於 層級狀之大、小轉盤所：方一連接-傳動輪’其係由兩呈 邊之定位孔/槽，直軸彳曰、了Μ成邱’好一由轉軸’係設於傳動裝置側 轉向輪，該轉向輪與小轉':二段：別二有-中繼輪及-第-加工軸，係設於座；；二動上形成/運；- 加工一第二加卓由Γί速或中速進行傳統 邊之定位孔/槽，其内部且一…固°又於邊第一加工軸側 其與轉向輪間具有一第/傳：干’其中段設有-被動輪， 極桿，並以慢速進行非傳統加工而成者杯底補裝有一電 本案次要目的在於提供一籀 第一加工軸係為一自身且二式t工機構，其中該 該第-加工軸上方設加工轴。或者 u工：广加工軸呈中速旋轉。 、 ，，V揭示本案之具體技術内容，首先靖失闡 式H m為本案複合式加工機構之 圖1之前視圖，圖3為基座隱藏後傳動裳置與兩加工圖軸：： 1242480Page 7 1242480 __Case No. 92123557 V. Description of the invention (2) In view of this, the present application contains the main test, which can overcome the aforementioned work. = = ^ Years engaged in mechanical design:-the base, the "mechanism behind" , Its package rack, the seat frame is longitudinally provided with 4 2 machine tables 偻 = projection-positioning holes / slots behind the seat frame, A :, transmission farm 4, is located in the large and small turntables: Fang Yi connection -The transmission wheel 'is composed of two positioning holes / slots on the side. The straight shaft is said to be M Chengqiu. The "good one is from the rotation shaft" is located on the steering wheel on the transmission device side. : Do not have-relay wheel and-No.-processing axis, which are set on the seat ;; 2 movements to form / transport;-Machining a second Jiazhuo to perform positioning holes / grooves with traditional edges at Γί or medium speed, Its inside is a solid, and on the side of the first processing axis, there is a first / pass between the steering wheel and the steering wheel: the middle section is provided with a passive wheel, a pole, and non-traditional processing at a slow speed. The bottom of the cup is equipped with an electric power. The secondary purpose of this case is to provide a first machining shaft system as a self-contained and two-type t-machine mechanism, wherein the first machining shaft is provided above the Work shaft. Or U-work: The wide machining shaft rotates at medium speed.,,, V reveals the specific technical content of the case. First, the formula H m is the front view of Figure 1 of the composite machining mechanism of the case, and Figure 3 is the base. Hidden rear transmission gear and two processing axes: 1242480
一圖，圖4係為圖3另一視角之立體圖，圖5係為本案另一每 施之立體圖，圖6係為圖5之前視圖。 、 貝 【實施方式】 如圖1至圖4，本案之複合式加工機構，其包括綜合性 加工（Synthetic Machining)，例如銑削、鑽孔或研磨 ，性技術；以及複合式加工（c〇mp〇und Machining)則是將 則揭傳統加工技術與非傳統加工技術結合，例如機械切 削、電能去除、熱能熔解、化學腐蝕或電鑄成形等加工方 式之結合。如圖1所示，基本上，本案係由一基座丨，一 動裝置2，-轉軸3，一第一加工軸4，以及一第二加 5 所組成。 其中，基座1係為一座體，係以後方之基板丨丨組裝於加 工母機’而前方突伸之座架丨2縱向開具若干定位孔/槽丨3， 俾供後續之元件定位與容置。而為減輕整只基座丨重量，是 ^ 在座架1 2之適當位置，例如左、右側及前方各開具至 ^ 一透槽1 4 ’使基座1可輕易經由習知之三維運動機構，進 行諸如升降、前後及左右向的運動。 傳動裝置2，主要是讓第一及第二加工軸4和5進行運 轉，其實施時，以馬達為佳，尤其以伺服馬達為最佳。該 傳動裝置2係組裝於座架12後方之一定位孔/槽13，上方之 $出轴連接一傳動輪21，該傳動輪21呈不等徑層級狀，並 分別形成一低速轉盤22及一中速轉盤23，並分別套接一低 j傳動帶221及一中速傳動帶231，以便分別帶動轉轉3及第 一加工軸4旋轉，該等傳動帶22ι和2 31以皮帶為佳，唯不以One picture, FIG. 4 is a perspective view from another perspective of FIG. 3, FIG. 5 is a perspective view of another embodiment of the present application, and FIG. 6 is a front view of FIG. [Embodiment] As shown in FIG. 1 to FIG. 4, the composite processing mechanism of the present case includes comprehensive machining (Synthetic Machining), such as milling, drilling or grinding, and sexual technology; and composite processing (commp). und Machining) is a combination of traditional processing technology and non-traditional processing technology, such as mechanical cutting, electrical energy removal, thermal energy melting, chemical corrosion or electroforming forming and other processing methods. As shown in Fig. 1, basically, this case is composed of a base 丨, a moving device 2, a rotating shaft 3, a first processing shaft 4, and a second plus 5. Among them, the base 1 is a single body, which is assembled on the processing mother machine with a rear substrate 丨 and a seat frame protruding from the front 丨 2 longitudinally provided with a plurality of positioning holes / grooves 丨 3 for subsequent component positioning and accommodation. In order to reduce the weight of the entire base, it is ^ at the appropriate position of the base frame 12, such as the left, right, and front sides, respectively. One through slot 1 4 'enables the base 1 to be easily carried out by the conventional three-dimensional motion mechanism. Such as lifting, back and forth and left and right movement. The transmission device 2 mainly rotates the first and second processing shafts 4 and 5. In the implementation, a motor is preferred, and a servo motor is particularly preferred. The transmission device 2 is assembled in a positioning hole / slot 13 at the rear of the seat frame 12, and the upper output shaft is connected to a transmission wheel 21, which has a stepped shape of different diameters and forms a low-speed turntable 22 and a The medium-speed turntable 23 is sleeved with a low-j transmission belt 221 and a medium-speed transmission belt 231, respectively, so as to drive the rotation 3 and the first processing shaft 4 to rotate, respectively. These transmission belts 22ι and 2 31 are preferably belts.
1242480 修正 案號 92123557 五、發明說明（4) 此為限，其實施時亦得以鏈條為之。 轉軸3係設於傳動裝置2側邊之一定位孔/槽丨3，其係於 一軸桿3 1頂部及中段分別設一中繼輪3 2及一轉向輪3 3，該 中繼輪32係與低速傳動帶221套接，且尺寸等同或大於低速 轉盤22 ’俾與其呈等速或減速旋轉。而轉向輪33亦套接一 低速傳動帶3 3 1 ’例如皮帶或鏈條，以便驅動第二加工軸 3 °此外’為令軸桿3旋轉時較為順暢，該軸桿3 1與定位孔/ 槽1 3間設有轴承3 4。 第一加工軸4係組裝於座架1 2前方一側之定位孔/槽 1 3 ’為使其旋轉時較為順暢，該加工軸4外套接於一半套筒 41，頂部形成一軸輪42，並於前述之中速傳動帶231套接， 使其隨著傳動帶2 3 1之運動而旋轉。該加工軸4底部係接裝 一刀具43，例如銑刀、鑽頭或磨具··等，以便進行銑削、 鑽孔或研磨等傳統加工技術。該第一加工軸4之加工速度為 2, OOOrpm至2 0, OOOrpm之間，其目的在提高微小模具或微小 零件之金屬去除率，可大幅縮減模具之粗加工時間。事實 上，該傳動裝置2之最高轉速為1〇, 6〇〇rpnl，因此，將該中 速轉盤2 3直徑與軸輪4 2直徑之比例以2 ·· 1設計，則可放大該 第一加工軸4轉速至20，〇〇〇rpm左右。 第二加工軸5係在其縱向之心桿5丨約略中段設一被動輪 52，俾與前述之低速傳動帶331套接，其係容置於一固設^ 第一加工軸4側邊之一定位孔/槽13之倒u形軸框“内，並與 上、下方具耐磨及絕緣之V形軸承531相抵，以及該低速傳' 動帶331之斜向牵引作用’使其頂面之圓形桿頭54以點接觸1242480 Amendment No. 92123557 V. Description of Invention (4) This is a limitation, and it can also be implemented in a chain during its implementation. The rotating shaft 3 is provided in one of the positioning holes / slots 3 on the side of the transmission device 2. It is located on the top and middle of a shaft 3 1 with a relay wheel 3 2 and a steering wheel 3 3 respectively. The relay wheel 32 is It is sleeved with the low-speed transmission belt 221 and has the same size or larger than the low-speed turntable 22 ′, and rotates at the same speed or deceleration. The steering wheel 33 is also sleeved with a low-speed transmission belt 3 3 1 'such as a belt or a chain to drive the second processing shaft 3 °. In addition,' to make the shaft 3 rotate smoothly, the shaft 3 1 and the positioning hole / slot 1 3 are equipped with bearings 3 4. The first processing shaft 4 is assembled in a positioning hole / slot 1 3 ′ on the front side of the seat frame 12 so that it can rotate smoothly. The processing shaft 4 is connected to a half sleeve 41 and a shaft wheel 42 is formed on the top. The middle-speed transmission belt 231 is sleeved to rotate with the movement of the transmission belt 2 31. A cutting tool 43, such as a milling cutter, a drill, or an abrasive tool, is connected to the bottom of the processing shaft 4 to perform conventional processing techniques such as milling, drilling, or grinding. The processing speed of the first processing shaft 4 is between 2,000 rpm and 20,000 rpm, the purpose of which is to improve the metal removal rate of micro molds or micro parts, which can greatly reduce the rough machining time of the mold. In fact, the maximum rotation speed of the transmission 2 is 10.600 rpnl. Therefore, by designing the ratio of the diameter of the medium-speed turntable 23 to the diameter of the axle wheel 42 to 2 ·· 1, the first speed can be enlarged. The rotation speed of the processing shaft 4 is about 20,000 rpm. The second processing shaft 5 is provided with a passive wheel 52 at approximately the middle of the longitudinal center rod 5 丨, which is sleeved with the aforementioned low-speed transmission belt 331, and is accommodated in one of the fixed sides of the first processing shaft 4 The inverted u-shaped shaft frame of the positioning hole / slot 13 is “inside” and is in contact with the wear-resistant and insulating V-shaped bearing 531 above and below, and the low-speed transmission “the oblique traction action of the moving belt 331” makes its top surface Round club heads 54 are in point contact
1242480 ----------------年月 日 絛正 五、發明說明（5) --- ===一設於軸框53頂部内面之耐磨片532相接觸，以減少 以轉時之摩擦。此外，該心桿5 1下方則裝設一電極桿5 5， 从便用於非傳統加工，例如細微放電鑽孔、細微放電銳 ^ 細彳政電解銳削· ·.等，其轉速為Orpm至2, 〇〇 〇rpm以下， Ϊ第I加工轴4與第二加工軸5共用一傳動裝置2，彼此透過 動v做切換，目的在使兩加工軸4和5可以當分度轴使 用’以便進行斷續式角度分割加工或連續式螺旋^槽加 工。此外，本案之第一加工轴5之自由度為唯一，亦即只能 原地轉動，而不能軸向滑動或徑向移動，以利非傳统加工 作業。 、、 請參閱圖5及圖6，本案之前揭第一加工軸4亦得以一高 速加工軸6取代’其下部亦以一半套筒6 1夾特，而鎖固於與 第一加工軸4所共用之定位孔/槽丨3。該加工軸6本身即具備 高速馬達，其轉速可從5,00 0rpm至2 00,000Γριη，專用於高 速及超高速加工的切削加工，因此，該加工軸6底部亦設有 一刀具6 2，以便進行鬲速精銑削、微細高速精磨削與微細 高速拋光加工等，其目的在提高微小模具或微小零件的精 费切削效率，< 大幅改善模具壁面或加工面的表面粗糖 度。 是以，經由本案之實施，其與加工母機結合時，即形 成一種複合式微小CNC(Computer Numerical Control)綜合 切削加工機，亦即在一基座前方兼具一第一加工轴及一第 二加工軸，可分別進行傳統性及非傳統性之加工，而模具 或零件則在其下方之平台上為夾具所固定，可增加加工的1242480 ---------------- Year, month, day and five. Explanation of the invention (5) --- === A wear-resistant sheet 532 on the inner surface of the top of the shaft frame 53 is in contact. To reduce friction when turning. In addition, an electrode rod 5 5 is installed below the core rod 51, which is used for non-traditional machining, such as micro-discharge drilling, micro-discharge sharpening, etc., and its speed is Orpm. Below 2, 000 rpm, I The first machining axis 4 and the second machining axis 5 share a transmission 2 and are switched through each other by v, so that the two machining axes 4 and 5 can be used as indexing axes' In order to perform intermittent angular division processing or continuous spiral groove processing. In addition, the degree of freedom of the first processing shaft 5 in this case is unique, that is, it can only be rotated in place, and cannot be axially slid or moved radially to facilitate non-traditional processing operations. Please refer to FIG. 5 and FIG. 6. Before the case, the first processing shaft 4 was also replaced by a high-speed processing shaft 6. Its lower part is also clamped with a half sleeve 6 1 and locked to the first processing shaft 4. Common positioning holes / slots 丨 3. The processing shaft 6 itself is equipped with a high-speed motor, and its rotation speed can be from 5,000 rpm to 20,000 Γριη. It is dedicated to high-speed and ultra-high-speed cutting. Therefore, a cutting tool 6 2 is also provided at the bottom of the processing shaft 6 for the purpose of High-speed precision milling, fine high-speed fine grinding, and fine high-speed polishing, etc., are aimed at improving the fine cutting efficiency of micro molds or small parts, and < greatly improving the coarseness of the surface of the mold wall or machining surface. Therefore, through the implementation of this case, when combined with the processing mother machine, a composite micro CNC (Computer Numerical Control) integrated cutting machine is formed, that is, it has both a first machining shaft and a second in front of a base. The processing shaft can be processed traditionally and non-traditionally, and the mold or part is fixed by the fixture on the platform below it, which can increase the processing
1242480 1 ’_案號92123557_年月曰 修正_ 五、發明說明（6) 準確度。同時，該第一加工軸所提供之切削或研磨，目的 在提高工作效率；而該第二加工軸則用來進行精密、超精 密及奈米（nano)級的加工，從而提升工作母機之使用範 疇，堪稱同類加工母機前所未見之一大佳構。 本案所揭示者，乃較佳實施例之一種，舉凡局部之變 更或修飾而源於本案之技術思想而為熟習該項技藝之人所 易於推知者，倶不脫本案之專利權範疇。 綜上所陳，本案無論就目的、手段與功效，在在顯示 其迥異於習知之技術特徵，且其首先創作合於實用，亦在 在符合發明之專利要件，懇請 貴審查委員明察，並祈早 曰賜予專利，俾嘉惠社會，實感德便。1242480 1 ’_ Case No. 92123557_ Year Month Revision _ 5. Description of the invention (6) Accuracy. At the same time, the cutting or grinding provided by the first machining shaft is aimed at improving work efficiency, and the second machining shaft is used for precision, ultra-precision and nano-level machining, thereby improving the use of the work machine. The category is a great structure that has never been seen in similar processing mother machines. The one disclosed in this case is one of the preferred embodiments. Those who change or modify locally and derive from the technical ideas of this case and who are easy to infer for those skilled in the art, do not depart from the scope of patent rights in this case. To sum up, regardless of the purpose, method and effect, this case is showing its technical characteristics that are quite different from the conventional ones, and its first creation is suitable for practical use, and it is also in line with the patent requirements of the invention. The patent was granted as early as possible.
第12頁 1242480 '’_案號92123557_年月日 修正 圖式簡單說明 【圖式簡單說明】 圖1為本案複合式加工機構之立體圖。 圖2係為圖1之前視圖。 圖3為基座去除後傳動裝置與兩加工軸之立體圖。 圖4係為圖3另一視角之立體圖。 圖5係為本案另一實施之立體圖。 圖6係為圖5之前視圖。 【圖式元件標號說明】 基 座 1 基 板 11 座 架 12 定 位 孔/槽 13 透 槽 14 傳 動 裝 置 2 傳 動 輪 21 低 速 轉盤 22 低 速 傳 動 帶 221 中 速 轉盤 23 中 速 傳動帶 231 中 繼 轉 軸 3 軸 桿 31 中 繼 輪 32 轉 向 輪 33 低 速 傳動帶 331 軸 承 34 第 一 加 工 轴 4 半 套 筒 41 轴 輪 42 刀 具 43 第 二 加工軸 5 心 桿 51 被 動 輪 52 軸 框 53 V形軸承 531 而才 磨 片 532 桿 頭 54 電 極 桿 55 高 速 加 工 軸 6 半 套 筒 61 刀 具 62Page 12 1242480 '' _ Case No. 92123557_ Year Month Day Amendment Brief Description of Drawings [Simplified Illustration of Drawings] Figure 1 is a perspective view of the composite processing mechanism of the case. FIG. 2 is a front view of FIG. 1. FIG. 3 is a perspective view of the transmission device and the two processing shafts after the base is removed. FIG. 4 is a perspective view of FIG. 3 from another perspective. FIG. 5 is a perspective view of another implementation of the present invention. FIG. 6 is a view before FIG. 5. [Illustration of reference numerals of drawing elements] Base 1 Base plate 11 Seat frame 12 Positioning hole / slot 13 Through slot 14 Transmission device 2 Transmission wheel 21 Low speed turntable 22 Low speed drive belt 221 Medium speed turntable 23 Medium speed drive belt 231 Relay shaft 3 Shaft 31 Relay wheel 32 Steering wheel 33 Low-speed transmission belt 331 Bearing 34 First processing shaft 4 Half sleeve 41 Axle wheel 42 Tool 43 Second processing shaft 5 Mandrel 51 Passive wheel 52 Shaft frame 53 V-shaped bearing 531 and grinding disc 532 rod Head 54 Electrode rod 55 High-speed machining shaft 6 Half sleeve 61 Tool 62
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