1241050 五、發明說明（1) 【發明所屬之技術領域— 本發明係關於一種罝箱4、 管及其製法，尤指一㈣用屬薄板内襯之複材導波 於内孔模具之外側，再將纖八：：2薄板内襯包覆 材導波管，以達-體成形以：成：==内概之複 ::降低生產成本與製程簡化之功效，使：：；：；； 【先前技術】 按，一般組設於飛機前端之雷達偵 ^ 波管藉以傳導無線電波之真空導管，其外^渴丄係透過導 ^圓形或橢圓形，其係以高導波性材料分為長方 累鎖、焊接或崁合成具·有多重複雜斷面且呈古乍’再以 波管結構者。 〃阿導波性之導 【内容】（所欲解決之技術問題） 惟本傳統之導波管，由於為使導波管具有 性，因此係採以高導波性之金屬材料製作，铁广^之導波 材料往往質重，焊接處易腐蝕且強度低，者f向導波性 性與經濟效益者。 貝付產業利用 (解決問題之技術手段）1241050 V. Description of the invention (1) [Technical field to which the invention belongs — The present invention relates to a box 4, a pipe and a manufacturing method thereof, in particular, a composite material guided by a thin plate is used to guide waves outside the inner hole mold. The fiber eight :: 2 thin plate is lined with a clad waveguide, and the body is formed into: body: == internal profile of the complex :: the effect of reducing production costs and simplifying the process, so that ::;: ;; [Previous technology] According to the general, the radar detection wave tube arranged at the front end of the aircraft is used to conduct radio waves. The outer tube is a circular or elliptical shape, which is divided into highly guided materials. It is a rectangular tired lock, welded or composite tool. It has multiple complex cross-sections and has a Gucha 'structure. 〃A guided wave [content] (technical problem to be solved) However, the traditional waveguide tube is made of a high-waveguide metal material because of the nature of the waveguide tube. Tieguang The guided wave materials are often heavy, the welding place is easy to corrode, and the strength is low. Those with wave guidance and economic benefits. Beipay Industrial Utilization (Technical Means of Solving Problems)
第6頁 1241050 — _ 五、發明說明（2) 本發明者有鑑於此，乃憑恃著 i 之研究及融會貫通之構思，二發明出，對於各種複合材料 板内襯之複材導波管及其製法，其主種具預成形金屬薄 式製作金屬薄板内襯，再將該金^ ，先以成形加工方 ::組合成之零件内孔模具外侧，然後g:: J覆於金屬模 ;'•包覆於金屬薄板内襯上，再將豆於、· 、、’回分子複合材 經加壓加溫成〖，拆模後，即可製得二2模具之内侧， 複材導波管。 體成形且輕量化之 本發明及其製〉去 確可達到如下 (對照先前技術之功效） 茲由以上說明得知 之若干優點： 1 ®欣形、結構強度佳：本發明刺爾，人 模仁與外形模具直接成形之複材導波管，接且式金屬 之金屬薄板内襯與複材導波管一體成形， f向導波性 …接合所產生之相關問題，以提高結別 Z、具咼導波效果：由於本發明之金屬薄# i λ 均句，可克服複材内部（孔造成的表面缺屬陷4板厚度較為 死角的問題，且可視需要再施以高導電性之金=電鍍 其具有良好之導波效果。 、’鑛層，使 3、製程簡化：由於本發明利用組合式 =模具直接成形複材導波管，可省去傳統導波管中仁^外 ，、接合之製程，以達製程簡化且極具經濟與實用性:^工Page 61241050 — _ V. Description of the invention (2) In view of this, the inventor based on the research of i and the concept of integration, the second invention was made of composite waveguides lined with various composite material plates and their Manufacturing method, the main type of which is to form a thin metal sheet lining with a preformed metal thin, and then the gold ^ is first processed by the forming method :: outside of the inner hole mold of the assembled component, and then g :: J is covered on the metal mold; • Covered on the inner sheet of metal sheet, and then the beans, ... ,, and 'molecular composite materials are heated under pressure to form []. After the mold is dismantled, the inner side of the second and second molds can be obtained. . The invention of the body shaping and light weight and its manufacturing> can indeed achieve the following (contrast the effect of the prior art) several advantages learned from the above description: 1 ® Xin shape, good structural strength: the present invention is a thorn, human mold The composite waveguide is directly formed with the shape mold, and the metal sheet lining connected to the parallel type metal is integrally formed with the composite waveguide. The f wave characteristics are related to the problems caused by joining to improve the Z, Guided wave effect: Because the metal thin # i λ uniform sentence of the present invention can overcome the problem of the inner surface of the composite material (the surface defect caused by the hole is a depression, the thickness of the plate is relatively dead angle, and if necessary, a highly conductive gold = plating It has a good wave-guiding effect. 'Mining layer makes the process simpler: Because the present invention uses a composite = mold to directly form a composite wave-guide tube, the traditional waveguide tube can be omitted. Manufacturing process to simplify the process and be extremely economical and practical:
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4、 輕量化：由於本發明之導波管係以複合材料製 成，因複合材料質輕，可達輕量化之功效。 5、 提高精度：本發明以外形模具加壓加溫成化材料 為複材零件粗胚，可再以機械加工零件粗胚之外表面， 提高精度。 【實施方 請參 預成形金 下： 其係 孔模具1 金屬模仁 體；其中 該金屬薄 將環氧樹 内襯4 〇 經加壓加 1 3拆除 取出，即 之複材導 藉由 薄板内襯 式】 閱第一〜四C圖所示，係為本發明有關於一種且 屬薄板内襯之複材導波管之製法，其主要製程ς 以一預成形有多重斷面之數個金屬模仁組設為 ^且該内孔模具i θ係由中間1 1與左右二側 1 2:㈣’其下方並利用栓扣件丄3接設為一 ，以成形加工.方式製作金屬薄板内襯4 0，並將 1内：4 0 一包覆於内孔模具i 〇之外㈣，然後再 脂/碳纖維高分子複合材料3 〇包覆於金 =為再Ξ其置於零件之外形模具2 0内側， = 出將之栓扣件 可完成拆模程序，可得一具預 2:棋仁1 2 波管A。 $金屬薄板内襯 以上製程設計，即可製成本發明 之複材導波管A，其可視零件精度需；成：金屬 l24l〇5〇 胚之外 之導波 ，本發 係提供 具有南 高導電 佳產業 或公開 ’早曰 ’以上 ’若依 未超出 圍内， 表面，再 效果。 明具預成 一種/體 精度、輕 性之金屬 實用性及 使用，誠 准予專利 所述乃是 本發明之 說明書及 合予陳明 施以高導電性之金屬鍍層 形金屬 成形且 量化及 鍍層， 成本效 符合發 ，至為 本發明 構想所 圖示所 薄板内 具多重 較厚之 以增加 益’且 明專利 感禱。 之具體 作之改 涵蓋之 五、發明說明（4) 械加工零件粗 使其具有良好 綜上所述 管及其製法， 波管，且不僅 其並可再施以 使整體確具極 未曾見於書刊 請 鈞局明鑑 需陳明者 用之技術原理 之功能作用仍 在本發明之範 襯之複材導波 複雜斷面之導 金屬導波層， 導波效果，俾 其構成結構又 申請要件，懇 實施立即所運 變，其所產生 精神時，均應4. Lightweight: Since the waveguide tube of the present invention is made of composite material, the composite material is lightweight and can achieve the effect of light weight. 5. Improving accuracy: The present invention uses an external shape mold to pressurize and heat-form a chemical material as a rough material of a composite material part, and can further process the outer surface of the rough material of a mechanical part to improve accuracy. [Executives please refer to the preformed metal: its hole mold 1 metal mold body; where the metal sheet is removed by pressurizing the epoxy tree lining 40 and pressurized plus 1 3, that is, the composite material is guided by the thin plate lining [Formula] As shown in Figures 1 to 4C, this is a method for manufacturing a composite material waveguide with a thin plate lining according to the present invention. The main manufacturing process is a pre-molded metal mold with multiple sections. The kernel group is set to ^ and the inner hole mold i θ is formed from the middle 1 1 and the left and right sides 1 2: ㈣ ′ below and connected to one by using the fastener 丄 3 to form a metal sheet. 4 0, and 1 inside: 4 0 is covered with the inner hole mold i 〇 outside, and then grease / carbon fiber polymer composite material 3 〇 is covered with gold = to be placed outside the mold 2 0 Inside, = The sling-on fastener can complete the demolding procedure, and a pre-2: Qiren 1 2 wave tube A can be obtained. The metal sheet is lined with the above process design, and the composite material waveguide A of the present invention can be made. The visible part accuracy is required; it is: the guided wave outside the metal 125050 embryo. Good industry or open 'early said' more than 'if the Yiyi does not exceed the envelope, the surface, and then the effect. The fixture is pre-formed into a kind of metal body with practical precision and lightness. The patent is the description of the present invention and it is agreed with Chen Mingshi to form and quantify and plate the metal with high conductivity. The cost-effectiveness is consistent with the fact that there are multiple thicker layers in the thin plate illustrated in the conception of the present invention to increase benefits. Fifth, the description of the specific changes to the invention, (4) rough machining parts to make it have a good summary of the tube and its manufacturing method, wave tube, and not only it can be applied to make the whole really has never been seen in books and periodicals Would you please inform me that the functional principle of the technical principle to be used by those who need Chen Ming is still in the metal-guided wave-guiding layer of the complex material guided wave complex section of the present invention? When implementing the immediate changes, the spirit of the changes should be implemented.
1241050 圖式簡單說明 第一圖係為本發明之複材導波管之製程方塊圖。 第二圖係為本發明製程使用之金屬薄板與内孔模具之立 體組合圖。 第三A〜B圖係為本發明複材導波管成形之動作示意圖。 第四A〜C圖係為本發明複材導波管拆模之動作示意圖。 (圖號說明） A · · • •具 預 成 形 金 1 0 · · • •内 孔 模 具 1 2 · · • •側 模 仁 2 0 · · • •外 形 模 具 3 0 · · • •纖 維 分 子 4 0 · · • •金 屬 薄 板 内 屬薄板内襯之複材導波管 1 1 · · · ·中間模仁 13····栓扣件 複合材料 襯1241050 Brief description of the drawings The first diagram is a block diagram of the manufacturing process of the composite waveguide of the present invention. The second figure is a cubic combination diagram of the metal sheet and the inner hole mold used in the process of the present invention. The third diagram A to B is a schematic diagram of the action of forming the composite waveguide of the present invention. The fourth diagram A to C is a schematic diagram of the operation of removing the mold of the composite waveguide of the present invention. (Illustration of drawing number) A · · • • With preformed gold 1 0 · · · • Inner hole mold 1 2 · · • • Side mold core 2 0 · · • • Outer shape mold 3 0 · · • • Fiber molecule 4 0 · · • • Metal waveguide is a thin-plate lining composite waveguide 1 1 · · · · Middle mold core 13 · · · · Bolt fastener composite material lining
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