TW544397B - Press device and control method of press device - Google Patents
Press device and control method of press device Download PDFInfo
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- TW544397B TW544397B TW091122068A TW91122068A TW544397B TW 544397 B TW544397 B TW 544397B TW 091122068 A TW091122068 A TW 091122068A TW 91122068 A TW91122068 A TW 91122068A TW 544397 B TW544397 B TW 544397B
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- heat medium
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- pressing device
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- 238000000034 method Methods 0.000 title claims description 54
- 239000003921 oil Substances 0.000 claims description 221
- 239000007789 gas Substances 0.000 claims description 143
- 238000010438 heat treatment Methods 0.000 claims description 106
- 238000003825 pressing Methods 0.000 claims description 104
- 238000011084 recovery Methods 0.000 claims description 56
- 238000001816 cooling Methods 0.000 claims description 50
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 45
- 239000011261 inert gas Substances 0.000 claims description 40
- 229910052757 nitrogen Inorganic materials 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 11
- 238000011144 upstream manufacturing Methods 0.000 claims description 11
- 230000001276 controlling effect Effects 0.000 claims description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 239000010703 silicon Substances 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 4
- 238000007731 hot pressing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 239000004205 dimethyl polysiloxane Substances 0.000 claims description 2
- 235000013870 dimethyl polysiloxane Nutrition 0.000 claims description 2
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 2
- -1 polysiloxane Polymers 0.000 claims description 2
- 229920001296 polysiloxane Polymers 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims 2
- 238000007906 compression Methods 0.000 claims 2
- YZCKVEUIGOORGS-NJFSPNSNSA-N Tritium Chemical compound [3H] YZCKVEUIGOORGS-NJFSPNSNSA-N 0.000 claims 1
- 150000001335 aliphatic alkanes Chemical class 0.000 claims 1
- 125000003545 alkoxy group Chemical group 0.000 claims 1
- 238000002788 crimping Methods 0.000 claims 1
- 239000010985 leather Substances 0.000 claims 1
- 239000012528 membrane Substances 0.000 claims 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims 1
- 238000005192 partition Methods 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 230000008961 swelling Effects 0.000 claims 1
- 229910052722 tritium Inorganic materials 0.000 claims 1
- 238000004891 communication Methods 0.000 description 28
- 238000002156 mixing Methods 0.000 description 13
- 239000011347 resin Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 239000012212 insulator Substances 0.000 description 7
- 230000000903 blocking effect Effects 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 230000008646 thermal stress Effects 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 description 1
- NMFHJNAPXOMSRX-PUPDPRJKSA-N [(1r)-3-(3,4-dimethoxyphenyl)-1-[3-(2-morpholin-4-ylethoxy)phenyl]propyl] (2s)-1-[(2s)-2-(3,4,5-trimethoxyphenyl)butanoyl]piperidine-2-carboxylate Chemical compound C([C@@H](OC(=O)[C@@H]1CCCCN1C(=O)[C@@H](CC)C=1C=C(OC)C(OC)=C(OC)C=1)C=1C=C(OCCN2CCOCC2)C=CC=1)CC1=CC=C(OC)C(OC)=C1 NMFHJNAPXOMSRX-PUPDPRJKSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000001706 oxygenating effect Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 229920005591 polysilicon Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/06—Platens or press rams
- B30B15/062—Press plates
- B30B15/064—Press plates with heating or cooling means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Heat-Pump Type And Storage Water Heaters (AREA)
Abstract
Description
544397 五、發明說明⑴ 【技術領域】 本發明係有關一種可成形出樹脂製被加工物之壓制裝 置。 【背景技術】 以往,為了製造例如塑膠製I C卡(積體電路卡)、印 刷電路板(P C B )等,採用成形塑膠製被加工物的壓制裝 置。該壓制裝置,具有通過熱板一邊加熱被加工物一邊加 壓的熱壓固程序。 前述的壓制裝置中,有一種壓制裝置具備分別通過隔 熱件安裝著熱板的上下一對平板。該壓制裝置中,熱板的 加熱是通過安裝在各熱板上的加熱器進行,其控制是用可 控石夕(t h y r i s t o r )單元和控制器控制。另外,日本實公平6 —2 7 3 6 4號公報揭示的壓制裝置中,在加熱器與熱板之間 形成加熱流路,通過熱介質油間接地將熱板加熱,前述熱 介質油在包含加熱流路的熱介質循環回路内循環。 【發明欲解決之課題】 近年來,開發出成形溫度達到4 0 0 °C的各種樹脂,這 些樹月旨作為耐熱構造材料使用。如前述公報的壓制裝置採 用通過熱介質油間接加熱熱板的壓制裝置成形該樹脂時, 要將熱介質油加熱到成形溫度,即4 0 0 °C,但是,通常採 用的有機熱介質油被加熱到4 0 0 °C時,其蒸氣壓極高,達 到1 Μ P a以上。因此,必須充分確保配管的耐壓性能,從 而導致裝置大型化。 又,於上述公報所記載之壓制裝置上因係為於熱板内544397 V. Description of the Invention 技术 [Technical Field] The present invention relates to a pressing device capable of forming a resin-made workpiece. [Background Art] Conventionally, in order to manufacture, for example, an IC card (Integrated Circuit Card) made of plastic, a printed circuit board (PCB), or the like, a press device for forming a plastic workpiece is used. This pressing device has a hot-pressing procedure for pressing a workpiece while heating it by a hot plate. Among the aforementioned pressing apparatuses, there is a pressing apparatus including a pair of upper and lower flat plates on which a heat plate is mounted by a heat insulator, respectively. In this pressing device, heating of the hot plates is performed by heaters mounted on the respective hot plates, and the control thereof is controlled by a controllable Shi Xi (t h y r i s tor) unit and a controller. In addition, in the press apparatus disclosed in the Japanese Patent Publication No. 6-2 7 3 6 4, a heating flow path is formed between the heater and the hot plate, and the hot plate is heated indirectly by a heat medium oil. The heat medium oil contains The heating medium circulates in the heating medium circulation circuit. [Problems to be Solved by the Invention] In recent years, various resins with a molding temperature of 400 ° C have been developed. These trees are intended to be used as heat-resistant structural materials. As the press device of the aforementioned publication uses a press device that indirectly heats a hot plate with a heat medium oil to form the resin, the heat medium oil is heated to the molding temperature, which is 400 ° C. However, the commonly used organic heat medium oil is When heated to 400 ° C, its vapor pressure is extremely high, reaching more than 1 MPa. Therefore, it is necessary to sufficiently ensure the pressure resistance performance of the piping, resulting in an increase in the size of the device. The pressing device described in the above publication is contained in a hot plate.
第4頁 544397 五、發明說明(2) 藏電力口熱器之 裝高電壓之配 【發明目的】 本發明主 使用以成形由 無須提高配管 【解決課題之 為解決上 油係才采用砍糸 熱介質油者即 低程度,因此 加工物時亦不 輕佳者, 壓制裝置 蒸氣壓以上規 的壓力調節為 以,在使熱介 (cavitation) 前述壓力 油。碎系熱介 劣化,所以, 油的劣化。前 另外,惰 管蓄稽在與熱 構成,因此須於高熱及上下作動之熱板上安 線因此須要可安全地配置配線用之機構。 要目的是提供一種壓制裝置,該壓制裝置即 成形溫度較高的樹脂所構成被加工物時,也 的系耐壓性能。 手段】 述之問題,本發明之壓制裝置其作為熱介質 熱介質油。與有機系之熱介質油比較,石夕系 使溫度為4 0 0 °C其蒸氣壓亦為1〜1 . 5 k P a之甚 即使於成形由成形溫度高達4 0 0 °C之樹脂被 須提高其配管系之耐壓能力。 前述熱介質油之主成分為二甲基聚矽氧烷。 最好具有將熱介質油的壓力保持在熱介質油 定範圍内的壓力調節機構。通過把熱介質油 熱介質油蒸氣壓以上,熱介質油不氣化,所 質油循環的泵中,不產生泵氣钱 〇 調節機構,最好通過惰性氣體加壓熱介質 質油在高溫狀態與氧氣等活性氣體接觸時會 通過惰性氣體加壓熱介質油,可防止熱介質 述惰性氣體最好是氮氣。 性氣體最好通過從熱介質循環回路分支的配 介質循環回路連接著的膨脹箱内,在前述膨Page 4 544397 V. Description of the invention (2) High voltage distribution of Tibetan electric heaters [Objective of the invention] The main use of the present invention is to shape the pipes without raising the pipes. The medium oil has a low degree, and therefore, it is not good when processing the product. The pressure of the vapor pressure of the pressing device is adjusted so that the pressure oil is cavitation. The broken heat medium deteriorates, so the oil deteriorates. In addition, the inert tube is built up with heat, so it must be installed on a hot plate with high heat and up and down movement. Therefore, it is necessary to safely configure the wiring mechanism. The main purpose is to provide a pressing device which is capable of withstanding pressure when a workpiece made of a resin having a high molding temperature is used. Means] As described above, the pressing device of the present invention is used as a heat medium and a heat medium oil. Compared with the organic heat medium oil, the Shixi system has a temperature of 400 ° C and a vapor pressure of 1 to 1.5 kPa, even when it is formed by a resin quilt with a molding temperature of up to 400 ° C. It is necessary to improve the pressure resistance of its piping system. The main component of the heat medium oil is dimethyl polysiloxane. It is preferable to have a pressure adjustment mechanism that maintains the pressure of the heat medium oil within a predetermined range of the heat medium oil. By increasing the heat medium oil vapor pressure above, the heat medium oil does not vaporize, and no pump gas is generated in the pump circulating the quality oil. The adjustment mechanism is preferably pressurized by the inert gas to heat the medium oil at a high temperature. When in contact with an active gas such as oxygen, the heat medium oil is pressurized by an inert gas, and the inert gas that can prevent the heat medium is preferably nitrogen. The gas is preferably passed through an expansion tank connected to a distribution medium circulation circuit branched from the heat medium circulation circuit,
第5頁 544397 五、發明言兒明(3) 脹箱内,惰性氣 膨脹箱内的惰性 機構最妤具有惰 當前述膨脹箱内 述膨服箱注入前 的壓力高於第二 第一壓力是2kPa 另外,壓制 氣體才非出的氣體 其一咅[^分熱分解 體從熱介質循環 最好安裝在氣體 回路内,用於回 氣體回收罐的氣 打開,從氣體回 後,當氣體回收 排出閥關閉。前 2kPa 〇 具有熱介質 述壓制裝置將被 溫度,使前述熱 時,熱板的溫度 使熱板急劇冷卻 是在酉己管的法蘭 體加壓熱介質油。前述壓 氣體的壓力控制在預定範 性氣體控制機構,該惰性 的惰性氣體的壓力低於第 述惰性氣體,當前述膨脹 壓力時,從膨脹箱中放出 ,前述第二壓力是5kPa。 裝置最好具有把熱介質循 排出閥。矽系熱介質油被 而產生氣體,所以,用氣 回路中放出,防止泵氣蝕 回收罐上,該氣體回收罐 收熱介質循環回路中產生 體壓力超過第三壓力時, 收罐中放出氣體,前述氣 罐的氣體壓力低於第四壓 述第三壓力是4kPa,前述 力調節機構係將 圍内。壓力調節 氣體控制機構, 一壓力時,向前 箱内的惰性氣體 惰性氣體。前述 環回 長時 體排 。該 設在 的氣 前述 體排 力時 第四 路中 間加 出閥 氣體 熱介 體。 氣體 出閥 ,前 壓力 產生的 熱後’ 把該氣 排出閥 質循環 當前述 排出閥 打開 述氣體 是 油冷卻機構,該熱介質油冷卻機構,在前 加工物熱壓固後冷卻時,調節熱介質油的 板以規定範圍内的冷卻速度冷卻。熱壓固 有時為高達4 0 0 °C的高溫,如果在該狀態 ,則在油壓回路中產生溫度不均勻,尤其 部熱梯度增大,會產生熱介質油從密封墊Page 5 544397 V. Invention (3) In the expansion tank, the inert gas in the expansion tank is most inert. When the pressure in the expansion tank before the expansion tank is injected, the pressure is higher than the second first pressure. 2kPa In addition, the gas that is not produced by the pressurized gas is preferably installed in the gas circuit from the heat medium circulation. The gas used to return to the gas recovery tank is opened. After returning from the gas, it is discharged when the gas is recovered. The valve is closed. The first 2kPa 〇 has a heating medium. The pressing device will be heated. When the aforementioned heat is applied, the temperature of the hot plate causes the hot plate to cool sharply. The heat medium oil is pressurized in the flange body of the tube. The pressure of the aforementioned pressurized gas is controlled at a predetermined normal gas control mechanism. The pressure of the inert inert gas is lower than that of the inert gas. When the aforementioned expansion pressure is released from the expansion tank, the aforementioned second pressure is 5 kPa. The device preferably has a valve for circulating the heat medium. Silicon-based heat medium oil is used to generate gas, so it is released in the gas circuit to prevent the pump from cavitation on the recovery tank. When the body pressure in the heat recovery medium circulation circuit of the gas recovery tank exceeds the third pressure, the gas is released in the recovery tank. The gas pressure of the gas tank is lower than the fourth pressure, and the third pressure is 4 kPa, and the aforementioned force adjustment mechanism will be enclosed. Pressure regulating gas control mechanism, when a pressure, the inert gas in the front box inert gas. The aforementioned loopback long-term body row. A gas thermal medium is added to the middle of the fourth path when the gas is discharged from the gas. The gas is discharged from the valve and after the heat generated by the pressure, the gas is discharged from the valve. When the discharge valve is opened, the gas is an oil cooling mechanism, and the heat medium oil cooling mechanism adjusts the heat when the pre-processed material is cooled after being hot-pressed and solidified. The medium oil plate is cooled at a cooling rate within a predetermined range. Hot pressing may be as high as 400 ° C. If it is in this state, temperature unevenness will occur in the hydraulic circuit, especially if the thermal gradient is increased, heat medium oil will be generated from the gasket.
544397 五、發明言兒明(4) 洩漏的問題。另夕卜,樹脂也因溫度不均勻而產生熱應力, 該熱應力使樹脂變形,降低成形品的尺寸精度。因此,要 調節熱介質油的溫度,使熱板以預定範圍的冷卻速度冷 卻,可避免蒸氣的問題。 熱介質油冷卻機構最好備有旁通管路、冷卻器和隔膜 閥,前述旁通管路從熱介質油循環回路分支,並返回到熱 介質油循環回路;前述冷卻器設在旁通管路的途中,把通 過旁通管路的熱介質油冷卻;前述隔膜閥安裝在旁通管路 的冷卻器的上流側,可調節流向冷卻器的熱介質油的流 量 ° 又,壓制裝置可具有將配置於熱板外部之熱介質油予 以加熱之熱介質油加熱裝置,該熱介質油加熱裝置係由熱 介質油所通過之U形管與以與該U形管為同軸之方式插通於 U形管内之至少一部份的電加熱器所構成。 依本發明之壓制裝置,因於熱板内藏設有電加熱器, 因此無須對高熱且上下作動之熱板安裝以高電壓之配線, 不須要將配線設置持安全狀態用之機構。因此可降低壓制 裝置之成本。又,因設置壓制裝置之限制較少,因此可容 易地設置對應於裝置使用者之目的之裝置。 【主要元件符號對照說明】 1 … 壓制裝置 2 … 框架 3 … 固定平板 4 … 可動平板544397 V. Inventor (4) The problem of leakage. In addition, the resin also generates thermal stress due to uneven temperature, and this thermal stress deforms the resin and reduces the dimensional accuracy of the molded product. Therefore, it is necessary to adjust the temperature of the heat medium oil so that the hot plate is cooled at a cooling rate in a predetermined range, thereby avoiding the problem of steam. The heat medium oil cooling mechanism is preferably provided with a bypass line, a cooler and a diaphragm valve. The bypass line branches from the heat medium oil circulation circuit and returns to the heat medium oil circulation circuit. The cooler is provided in the bypass pipe. In the middle of the road, the heat medium oil passing through the bypass pipe is cooled; the diaphragm valve is installed on the upstream side of the cooler of the bypass pipe, and the flow rate of the heat medium oil flowing to the cooler can be adjusted. A heating medium oil heating device for heating a heating medium oil disposed outside a hot plate. The heating medium oil heating device is inserted in a U-shaped pipe through which the heating medium oil passes and is coaxial with the U-shaped pipe. At least a part of the electric heater in the U-shaped tube. According to the pressing device of the present invention, since the hot plate is provided with an electric heater, it is not necessary to install high-voltage wiring on the hot plate that is hot and moves up and down, and it is not necessary to provide a mechanism for maintaining the wiring in a safe state. Therefore, the cost of the pressing device can be reduced. In addition, since there are fewer restrictions on the installation of the pressing device, a device corresponding to the purpose of the device user can be easily installed. [Comparison of symbols of main components] 1… pressing device 2… frame 3… fixed plate 4… movable plate
第7頁 544397 五、發明說明(5) 5 6 7 8 9 10 11 12 13 1 4A 1 5A 1 6 A 17 1 8A 2 1 A 2 2A 2 3A 2 4A 2 5A 2 6 2 7 2 8A 2 9 3 0 油壓缸 油壓配管 油壓源 控制單元 隔熱件 上側熱板 隔熱件 下側熱板 熱板本體 1 4 F · · ·貫通孑L 1 5 B · · ·貫通孑L 1 6F…電加熱器 切換閥 1 8F…法蘭部 2 1 D…螺栓 2 2 F · · ·西己各良 23F…支撐元件 2 4F…底孔 2 5G…閉塞元件 入口 出曰 2 8 F…加熱流路 熱介質循環管 泵Page 7 544397 V. Description of the invention (5) 5 6 7 8 9 10 11 12 13 1 4A 1 5A 1 6 A 17 1 8A 2 1 A 2 2A 2 3A 2 4A 2 5A 2 6 2 7 2 8A 2 9 3 0 Hydraulic cylinder, hydraulic piping, hydraulic pressure source control unit, heat insulator, upper hot plate insulator, lower hot plate body 1 4 F · · · through · L 1 5 B · · · through 孑 L 1 6F ... Heater switching valve 1 8F… flange 2 1 D… bolt 2 2 F ···· Sijigeliang 23F ... support element 2 4F ... bottom hole 2 5G ... blocking element inlet and outlet 2 8 F ... heating flow path heat Medium circulation tube pump
第8頁 544397 五、發明言兒明(6) 3 4 … 溫度感測器 3 5 … 可控碎單元 【發明之實施例】 下面,參照圖面說明本發明的實施例。圖一表示第一 實施例之壓制裝置1的整體。如圖所示,壓制裝置1中,在 框架2的上側部位固定著固定平板3,在該固定平板3的下 側設有可動平板4。該可動平板4被油壓缸5上下驅動。該 油壓缸5通過油壓配管6與油壓泵等的油壓源7連接,由設 在油壓配管6途中的切換閥1 7進行油的供給、排出。切換 閥1 7彳口油壓源7的動作由控制單元8控制。在圖一中,省略 了這些控制用的配線等。 前述壓制裝置1中,在固定平板3的下面通過隔熱件9 安裝著上側熱板1 0 ;在可動平板4的上面,通過隔熱件1 1 安裝著下側熱板1 2。 圖二表示固定平板3側的上側熱板1 0的斷面、和該熱 板的熱介質循環回路及加熱器控制電路。圖三是前述熱板 的側面圖。該熱板中,雖然上側熱板、下側熱板的擠壓方 向等不同,但是兩者的構造基本相同。另外,該熱板中, 雖然上側熱板1 0、下側熱板1 2的擠壓方向等不同,但是, 除了下側熱板1 2沒有後述的溫度感測器以外,兩者的構造 實際上相同。 如圖二所示,在長方體形狀的熱板本體13上,在其一 邊以規定間隔形成平行的六個貫通孔1 4 A〜1 4 F ,在貫通孔 14A〜14F的兩端位置形成分別與貫通孔14A〜1 4F直交並連Page 8 544397 V. Words of invention (6) 3 4… Temperature sensor 3 5… Controllable crush unit [Embodiment of the invention] The embodiment of the present invention will be described below with reference to the drawings. Fig. 1 shows the entire press apparatus 1 of the first embodiment. As shown in the figure, in the pressing device 1, a fixed plate 3 is fixed to an upper portion of the frame 2, and a movable plate 4 is provided below the fixed plate 3. This movable plate 4 is driven up and down by a hydraulic cylinder 5. The hydraulic cylinder 5 is connected to a hydraulic pressure source 7 such as a hydraulic pump through a hydraulic piping 6, and oil is supplied and discharged from a switching valve 17 provided in the middle of the hydraulic piping 6. The operation of the switching valve 1 7 port hydraulic pressure source 7 is controlled by the control unit 8. In Fig. 1, these control wirings and the like are omitted. In the pressing device 1 described above, an upper heat plate 10 is mounted on the lower surface of the fixed plate 3 via a heat insulator 9; and a lower heat plate 12 is mounted on the movable plate 4 via a heat insulator 1 1. Fig. 2 shows a cross section of the upper heat plate 10 on the fixed plate 3 side, the heat medium circulation circuit and the heater control circuit of the heat plate. Fig. 3 is a side view of the aforementioned hot plate. In this hot plate, although the pressing direction of the upper hot plate and the lower hot plate are different, the structures of the two are basically the same. In this hot plate, although the pressing direction of the upper hot plate 10 and the lower hot plate 12 are different, the structure of the two is practical except that the lower hot plate 12 does not have a temperature sensor described below. On the same. As shown in FIG. 2, in the rectangular parallelepiped-shaped hot plate body 13, six through holes 1 4 A to 1 4 F are formed in parallel at a predetermined interval on one side, and the two ends of the through holes 14A to 14F are formed respectively. 14A ~ 1 4F
第9頁 544397 五、發明說明⑺ 通的貫通孔15A 、15B。因此,各貫通孔14A〜14F在兩端部 分通過連通貫通孔15A、15B相互連通。 在前述貫通孔1 4 A〜1 4 F内分別插入比其直徑小的小徑 電加熱器1 6 A〜1 6 F,由貫通孔内壁與加熱器外周部之間的 間隙形成環狀斷面的加熱流路2 8A〜28F,供熱介質油L流 過。 入口 26、出口27、連通貫通孔15A、15B的斷面積是相 同的。加熱流路28A〜28F的斷面積也大致等於入口 26、出 口 27 、連通貫通孔15A、15B的各斷面積,但是圖中晝得比 連通貫通孔1 5 A 、1 5 B小。 圖四和圖五顯示前述電加熱器安裝至熱板上的構造。 圖四和圖五中,各電加熱器的安裝構造實質上相同,所 以,只表示電加熱器1 6 C的安裝構造部分。 該圖中,在電加熱器1 6 C的一端部設有四方形狀的法 蘭部1 8C,用四個螺栓2 1 A〜2 1 D將該法蘭部1 8C安裝在熱板 本體1 3的一端部側面,如此,電加熱器1 6 c就固定在熱板 本體1 3上。在該法蘭部1 8 C固定時,如圖四所示,將密封 塾2 0 C插入形成在法蘭部1 8 C安裝面上的環狀槽1 9 C内,將 該密封墊夾緊在熱板本體1 3與法蘭部1 8 C之間,防止從貫 通孔1 4 C漏油。 ' 在熱板本體13的貫通孔14A〜14F的另一端部密閉地焊 接固定著圓柱狀支撐元件2 3 A〜2 3 F,該圓柱狀支撐元件 23A〜2 3F上形成底孔2 4A〜24F。各電加熱器16A〜16F的另 一端在徑方向和軸方向留有間隙地活動嵌合在這些底孔Page 9 544397 V. Description of the invention ⑺ through through holes 15A, 15B. Therefore, the respective through-holes 14A to 14F communicate with each other through the through-holes 15A and 15B at both ends. Small-diameter electric heaters 16 A to 16 F smaller in diameter than the through-holes 1 4 A to 1 4 F are respectively inserted, and an annular section is formed by a gap between the inner wall of the through-hole and the outer peripheral portion of the heater. The heating flow path 2 8A ~ 28F, the heating medium oil L flows through. The cross-sectional areas of the inlet 26, the outlet 27, and the communication through-holes 15A and 15B are the same. The cross-sectional areas of the heating flow paths 28A to 28F are also approximately equal to the cross-sectional areas of the inlet 26, the outlet 27, and the communication through-holes 15A and 15B, but the day is smaller than the communication through-holes 15A and 15B. FIG. 4 and FIG. 5 show a configuration in which the aforementioned electric heater is mounted on a hot plate. In Figs. 4 and 5, the mounting structures of the electric heaters are substantially the same. Therefore, only the mounting structure of the electric heater 16C is shown. In the figure, a square flange portion 18C is provided at one end of the electric heater 16C, and the flange portion 18C is mounted on the hot plate body 1 with four bolts 2 1 A to 2 1 D. Thus, the electric heater 16 c is fixed to the hot plate body 13. When the flange portion 18 C is fixed, as shown in FIG. 4, the seal 塾 20 C is inserted into the annular groove 19 C formed on the mounting surface of the flange portion 18 C, and the gasket is clamped. Between the hot plate body 13 and the flange portion 18 C, oil leakage from the through hole 1 4 C is prevented. '' A cylindrical support element 2 3 A to 2 3 F is hermetically welded and fixed to the other ends of the through holes 14A to 14F of the hot plate body 13, and bottom holes 2 4A to 24F are formed in the cylindrical support elements 23A to 2 3F . The other ends of each of the electric heaters 16A to 16F are fitted in these bottom holes with a gap in the radial and axial directions.
第10頁 544397 五、發明說明(8) 24A 〜24F 内。 電加熱器1 6 A〜1 6 F與底孔2 4 A〜2 4 F之間間隙的斷面積 小於前述加熱流路2 8 A〜2 8 F的斷面積。即,常用的電加熱 器16A〜16F尺寸,其外徑是15mm、長度是900mm,或者外 徑是17.5mm、長度是9 0 0〜1 3 0 0 mm。設定底孔24A〜24F的 内徑為D、電加熱器16A〜16F的外徑為d時,在正常工作 時’在電加熱器丨6 A〜1 6 F的熱膨脹穩定的狀態(這時底孔 也熱膨脹),電加熱器16A〜16F外周部與底孔24A〜24F的 徑方向差(D—d)設定為0.2mm〜0.4mm。 換言之,前述間隙的設定,表示電加熱器1 6 A〜1 6 F等 在至溫下的非工作時,前述徑方向差(D—d)的大小,是 在底孑L24A〜24F的内徑與電加熱器16A〜16F的外徑在徑方 向的熱膨脹差上加上前述設定差0.2mm〜0.4mm的值。 前述中,為了通過縮短熱介質油L通過熱板内的時間 來抑制熱板溫度的偏差,加熱流路内的熱介質的流速例如 設定為3 m /秒。 為了在圖中容易看清楚,將間隙的大小(圖四中,用 實線表示電加熱器1 6 C熱膨脹時的狀態,用雙點鏈線表示 許知願《時的狀態)放大表示。 除了前述徑方向的間隙外,在底孔24A〜24F的底與電 加熱器1 6 A〜1 6 F的另一端部前端之間,即使在正常工作時 的熱膨脹狀態’也常產生比前述半徑方向間隙大的軸方向 間隙。 如上所述,電加熱器16A〜16F插入貫通孔14A〜14F,Page 10 544397 V. Description of the invention (8) Within 24A ~ 24F. The cross-sectional area of the gap between the electric heater 16 A to 16 F and the bottom hole 2 4 A to 2 4 F is smaller than the cross-sectional area of the aforementioned heating flow path 2 8 A to 2 8 F. That is, the dimensions of the commonly used electric heaters 16A to 16F are 15 mm in outer diameter and 900 mm in length, or 17.5 mm in outer diameter and 900 to 1 300 mm in length. When the inner diameter of the bottom holes 24A to 24F is set to D and the outer diameter of the electric heaters 16A to 16F is set to d, during normal operation, the thermal expansion of the electric heater 6 A to 16 F is stable (at this time, the bottom hole Also thermal expansion), the radial difference (D-d) between the outer peripheral portion of the electric heaters 16A to 16F and the bottom holes 24A to 24F is set to 0.2 mm to 0.4 mm. In other words, the setting of the aforementioned clearance indicates that the magnitude of the aforementioned radial direction difference (D-d) is the inner diameter of the bottom AL24A ~ 24F when the electric heater is not operating at temperatures such as 16 A to 16 F. The value of the thermal expansion difference from the outer diameter of the electric heaters 16A to 16F in the radial direction is 0.2 mm to 0.4 mm. In the foregoing, in order to reduce the variation in the temperature of the hot plate by reducing the time during which the heat medium oil L passes through the hot plate, the flow rate of the heat medium in the heating flow path is set to 3 m / sec, for example. In order to make it easier to see in the figure, the size of the gap (in Figure 4, the solid state of the electric heater at 16 C during thermal expansion is shown, and the double-dot chain line represents the state of Xu Zhiyuan's time). In addition to the clearance in the radial direction, between the bottom of the bottom holes 24A to 24F and the front ends of the other ends of the electric heaters 16 A to 16 F, the thermal expansion state 'even during normal operation' often produces a radius larger than the aforementioned radius. Axial clearance with large directional clearance. As described above, the electric heaters 16A to 16F are inserted into the through holes 14A to 14F,
第11頁 544397 五、發明說明(9) 在熱板本體1 3上形成加熱流路2 8A〜2 8F,位於一端部側 (圖二中下側)的連通貫通孔1 5 A的兩端是開口狀,圖二 中’右端部的開口是熱介質油L的入口 2 6,左端部的開口 是熱介質油L的出口 27。 在連接相鄰的貫通孔14A〜14F間的連通貫通孔15A、 1 5 β的連接部分,在一端部側(圖二中的下方側)和另一 端部侧(圖二中的上方側),每隔兩個貫通孔焊接圓柱狀 的閉塞元件2 5 Α〜2 5 G,將連通貫通孔1 5 A、1 5 Β閉塞。結 果,貫通孔1 4 A〜1 4 F按此順序直列配置,相鄰的貫通孔 1 4 A ^ 1 4 F即加熱流路2 8 A〜2 8 F,借助一端部側的連通貫通 孔1 5 A和另一端部側的連通貫通孔1 5 B交替連接。 因此,從入口 2 6供給的熱介質油L ,從加熱流路2 8 A (從一端部到另一端部)、另一端部的連通貫通孔1 5 B、 相鄰的加熱流路2 8 B (從另一端部到一端部)、一端部的 連通貫通孔1 5 A 、相鄰的加熱流路2 8 C (從另一端部到一端 部)、一端部的連通貫通孔1 5B、加熱流路28D (從一端部 到另一端部)、另一端部的連通貫通孔1 5 A、相鄰的加熱 流路2 8 E (從一端部到另一端部)、另一端部的連通貫通 孔1 5 B、相鄰的加熱流路2 8 F (從一端部到另一端部)依次 彎曲行進,最後從出口 2 7排出。Page 11 544397 V. Description of the invention (9) A heating flow path 2 8A ~ 2 8F is formed on the hot plate body 1 3, and the two ends of the communication through hole 1 5 A located at one end side (lower side in Fig. 2) are In the shape of an opening, the opening at the right end portion in FIG. 2 is the inlet 26 of the heat medium oil L, and the opening at the left end portion is the outlet 27 of the heat medium oil L. At the connection portion connecting the communication through holes 15A and 15 β between adjacent through holes 14A to 14F, one end side (the lower side in FIG. 2) and the other end side (the upper side in FIG. 2), Cylindrical blocking elements 2 5 Α to 2 5 G were welded at every two through-holes, and the communication through-holes 15 A and 1 5B were blocked. As a result, the through-holes 1 4 A to 1 4 F are arranged in this order, and the adjacent through-holes 1 4 A ^ 1 4 F, that is, the heating flow paths 2 8 A to 2 8 F, are connected to the through-holes 1 at one end side. 5 A and the communication through-holes 1 5 B on the other end side are connected alternately. Therefore, the heat medium oil L supplied from the inlet 26 is from the heating flow path 2 8 A (from one end to the other end), the communication through-hole 1 5 B at the other end, and the adjacent heating flow path 2 8 B (From the other end to one end), a communication through hole 1 A at one end, an adjacent heating flow path 2 8 C (from the other end to one end), a communication through hole 1 5B at one end, a heating flow 28D (from one end to the other end), communication through-hole 1 5 A at the other end, adjacent heating flow path 2 8 E (from one end to the other end), communication through-hole 1 at the other end 5 B. Adjacent heating flow paths 2 8 F (from one end to the other end) are bent and travel in sequence, and finally discharged from the outlet 2 7.
22F ^ 各加熱器1 6 A〜1 6 F的一端部從法蘭部1 8 A〜1 8 F向外側 突出’從該各加熱器1 6 A〜1 6 F的一端部引出配線2 2 A〜 單7G 3 5被控制單元8如後所述地控制。在上側熱板丨〇的另 連接到可控石夕單元3 5上,從而可供給電力。可控石夕22F ^ One end of each heater 1 6 A to 1 6 F protrudes outward from the flange portion 1 8 A to 1 8 F 'lead the wiring from one end of each heater 1 6 A to 1 6 F 2 2 A ~ Single 7G 3 5 is controlled by the control unit 8 as described later. The other on the upper hot plate 丨 〇 is connected to the controllable Shixi unit 35, so that power can be supplied. Controllable Shi Xi
第12頁 544397 五、發明說明(ίο) 一端部中央 度,把實測 控制單 1 3上的溫度 溫度信號與 接著,根據 量,作為所 可控矽 需電力輸出 信號,與實 控矽向電加 述電力供給 熱器。 如此, 3 5、電加熱 制。該反饋 等。 如圖一 泵30通過熱 在出口27 , 此,可供給 本實施 主要成分的 蒸氣壓也比 安裝著溫度感測器3 4,用於檢測熱板1 〇的溫 溫度信號輸出給控制單元8。 元8例如由微電腦等構成,從安裝在熱板本體 感測器3 4接受熱板的實測溫度信號,將該實測 預定的熱板溫度目標溫度比較,計算其差值。 該差值,決定電加熱器1 6 A〜1 6 F所需的電力 需電力輸出信號輸出給可控矽單元3 5。 單元3 5具有可控石夕’接受來自控制單元8的所 信號,控制可控矽的輸出。即,所需電力輸出 測溫度與目標溫度的差相應大小的電力,從可 熱器16A〜16F輸出。這時,可控矽單元35把前 到上側熱板1 〇的電加熱器和下側熱板1 2的電加 借助溫度感測器3 4、控制單元8、可控矽單元 器1 6 A〜1 6 F,可進行熱板溫度的閉路反饋控 控制中,使用PID (比例、積分、微分)控制 所=’在熱板本體13的入口 26連接著泵3〇 (該 介質循環管2 9被電動馬達3 8驅動)的排出口; 通過熱介質循環管2 9與泵30的吸入口連接,如 並循環熱介質油L。Page 12 544397 V. Description of the invention (ίο) The centrality of one end, the temperature and temperature signal on the actual control sheet 1 3, and then, according to the quantity, as the power output signal of the controlled silicon, and the actual controlled silicon is added to the electricity. The electric power supply heater is described. In this way, 3, 5, electric heating system. The feedback etc. As shown in Fig. 1, the pump 30 passes the heat at the outlet 27. Therefore, the vapor pressure that can supply the main components of this embodiment is also higher than that provided with a temperature sensor 34, which is used to detect the temperature of the hot plate 10 and the temperature signal is output to the control unit 8. The element 8 is composed of, for example, a microcomputer, etc., and receives the measured temperature signal of the hot plate from the sensor 34 installed on the hot plate body, compares the measured target temperature of the measured hot plate temperature, and calculates the difference. This difference determines the power required by the electric heaters 16 A to 16 F. The required power output signal is output to the thyristor unit 35. The unit 35 has a thyristor 'that receives all signals from the control unit 8 and controls the output of the thyristor. In other words, the required power output is a power corresponding to the difference between the measured temperature and the target temperature, which is output from the heaters 16A to 16F. At this time, the thyristor unit 35 electrically connects the electric heater of the front to the upper hot plate 10 and the lower hot plate 12 to the temperature sensor 3 4, the control unit 8, and the thyristor unit 16 A ~ 1 6 F, for closed-loop feedback control of hot plate temperature, PID (proportional, integral, differential) control is used = 'The pump 26 is connected to the inlet 26 of the hot plate body 13 (the medium circulation pipe 29 is The electric motor 38 is driven), and is connected to the suction port of the pump 30 through a heat medium circulation pipe 29, such as to circulate the heat medium oil L.
例,’熱介質油L是採用以二曱基聚矽氧烷為 石夕系熱介質油。該熱介質油即使在4 〇 〇它時其 車父低’僅為1 · 4 k P a,所以,加熱流路2 8 A〜2 8 FFor example, as the heat medium oil L, a dioxin-based polysiloxane is used as a rocky heat medium oil. Even if the heat medium oil is at 400, it is only 1 · 4 k P a. Therefore, the heating flow path is 2 8 A to 2 8 F.
第13頁 544397 五、發明說明(11) 和熱介質循環管2 9的耐壓性能可以低至數k P a。 另外,為了防止因熱介質油L氣化產生的蒸氣引起泵 3 0的氣蝕,熱介質油L被加壓到2 k P a。 熱介質循環管2 9在泵3 0吸入口的上流形成朝向膨脹箱 , 4 0的分支管4 4 。為了防止高溫的熱介質油與氧氣等活性氣 體反應而劣化,在膨脹箱4 0内充滿了惰性氣體,即氮氣 ^ N。另外,膨脹箱4 0具有氮氣供給管4 0 a,通過氮氣供給管 4 0 a吸入高壓的氮氣,將熱介質油L加壓。膨脹箱4 0的内 壓由壓力感測器P G 1監視。氮氣供給管4 0 a具有吸氣用閥 4 0b ,當膨脹箱40的内壓為2kPa以下時,該吸氣用閥4 Ob打 開,將氮氣N吸入膨脹箱4 0内。另外,在膨脹箱4 0上配設 修 著連接膨脹箱4 0和備用箱4 2 (後述)的氮氣排出管4 0 c。 氮氣排出管4 0 c具有排氣用閥4 0 d,當膨脹箱4 0的内壓為 5 kPa以上時,該排氣用閥4 0d打開將氮氣N排出到備用油箱 4 2,使膨脹箱4 0的内壓降低。如此,控制吸氣用閥4 0 b和 排氣用閥4 0 d,將膨脹箱4 0的内壓保持在規定範圍,將熱 介質油L的壓力控制在2kPa〜5kPa。 在泵3 0的吸入口上流連接著氣體回收罐3 9。如前所 述,由於熱介質油L在膨脹箱4 0内被氮氣N加壓到蒸氣壓 以上,所以,不會因熱介質油L的氣化而產生氣體,但 是,長時間地持續高熱狀態時,熱介質油L的一部分熱變 化而產生氣體G。氣體回收罐39用於回收該氣體G。另外,鲁 借助氣體回收罐3 9,可調節熱介質循環回路中的熱介質油 ‘ L的溫度膨脹產生的體積膨脹。Page 13 544397 V. Description of the invention (11) and the pressure resistance of the heat medium circulation tube 29 can be as low as several kPa. In addition, in order to prevent cavitation of the pump 30 caused by the vapor generated by the vaporization of the heat medium oil L, the heat medium oil L is pressurized to 2 kPa. The heat medium circulation pipe 29 is formed upstream of the suction port of the pump 30 to form a branch pipe 4 4 which faces the expansion tank 40. In order to prevent the high-temperature heating medium oil from reacting with active gases such as oxygen and deteriorating, the expansion tank 40 is filled with an inert gas, namely nitrogen ^ N. In addition, the expansion tank 40 includes a nitrogen supply pipe 40 a, and a high-pressure nitrogen gas is sucked in through the nitrogen supply pipe 40 a to pressurize the heat medium oil L. The internal pressure of the expansion tank 40 is monitored by a pressure sensor P G1. The nitrogen supply pipe 40a includes a suction valve 40b. When the internal pressure of the expansion tank 40 is 2 kPa or less, the suction valve 4 Ob is opened to suck nitrogen N into the expansion tank 40. In addition, the expansion tank 40 is provided with a nitrogen exhaust pipe 40c connecting the expansion tank 40 and a reserve tank 42 (described later). The nitrogen exhaust pipe 4 0 c has an exhaust valve 40 d. When the internal pressure of the expansion tank 40 is 5 kPa or more, the exhaust valve 4 0d is opened to exhaust nitrogen N to the reserve tank 42 to make the expansion tank The internal pressure of 40 decreases. In this way, the intake valve 40 b and the exhaust valve 40 d are controlled, the internal pressure of the expansion tank 40 is maintained within a predetermined range, and the pressure of the heat medium oil L is controlled to 2 kPa to 5 kPa. A gas recovery tank 39 is connected upstream of the suction port of the pump 30. As described above, since the heat medium oil L is pressurized by the nitrogen N to a pressure higher than the vapor pressure in the expansion tank 40, no gas is generated due to the vaporization of the heat medium oil L. However, the high heat state continues for a long time. At this time, a part of the heat medium oil L is thermally changed to generate a gas G. The gas recovery tank 39 is used to recover the gas G. In addition, Lu can adjust the volume expansion caused by the temperature expansion of the heat medium oil ′ L in the heat medium circulation circuit by means of the gas recovery tank 39.
第14頁 544397 五、發明言兒明(12) 在氣體回收罐3 9的下端配設著連接氣體回收罐3 9和備 用油箱4 2的熱介質吸入管4 3。在備用油箱4 2内儲存著熱介 質油L ,借助圖未示的泵機構,通過氣體回收罐3 9向熱介 質循環管2 9和加熱流路供給熱介質油L ,並且,在壓制裝 置的維修時,把熱介質循環管2 9和加熱流路内的熱介質油 L引至備用油箱4 2内。在熱介質吸入管4 3的途中安裝著維 修用閥4 3 a,僅在從備用油箱4 2供給熱介質油L時、或從 備用油箱4 2回收熱介質油L時,打開該維修用閥4 3 a。 在氣體回收罐39的上端配設著連接氣體回收罐39和備 用油箱42的氣體回收管41。在氣體回收管41上安裝著根據 氣體回收罐3 9的壓力而開閉的氣體排出用自動閥4 1 a。 即,當氣體壓超過4kPa時,氣體排出用自動閥41a自動地 打開,把氣體回收罐3 9内的氣體G排出到備用油箱4 2。氣 體G被排出後,當氣體壓達到2kPa時,氣體排出用自動閥 4 1 a自動關閉。如此,通過排出氣體G,可防止氣體G進入 熱介質循環管2 9内,可將熱介質油L的油壓保持在一定範 圍。 另外,在連接熱板本體的出口 27和氣體回收罐39的熱 介質循環管2 9的途中安裝著三通混合閥3 1。三通混合閥3 1 把從熱板本體的出口 2 7排出的熱介質油L分支為流向分支 管3 2的流和流向氣體回收罐3 9的流,並且,可將其流量比 設定為任意值。被送到分支管3 2的熱介質油L經過分支管 3 2中的油冷卻器3 3合流到熱介質循環管2 9的氣體回收罐3 9 上游侧。3 3 a是油冷卻器3 3的熱介質油L的入口,3 3 b是熱Page 14 544397 V. Inventor's note (12) The lower end of the gas recovery tank 39 is provided with a heat medium suction pipe 43 connecting the gas recovery tank 39 and the reserve tank 4 2. The heat medium oil L is stored in the reserve oil tank 42. The heat medium oil L is supplied to the heat medium circulation pipe 29 and the heating flow path through the gas recovery tank 39 through a pump mechanism (not shown). During maintenance, the heat medium circulation pipe 29 and the heat medium oil L in the heating flow path are introduced into the reserve oil tank 4 2. A maintenance valve 4 3 a is installed in the middle of the heat medium suction pipe 4 3. The maintenance valve is opened only when the heat medium oil L is supplied from the reserve tank 42 or when the heat medium oil L is recovered from the reserve tank 4 2. 4 3 a. At the upper end of the gas recovery tank 39, a gas recovery pipe 41 connecting the gas recovery tank 39 and the spare oil tank 42 is arranged. The gas recovery pipe 41 is provided with an automatic valve 4 1 a for gas discharge that opens and closes according to the pressure of the gas recovery tank 39. That is, when the gas pressure exceeds 4 kPa, the gas discharge automatic valve 41a is automatically opened, and the gas G in the gas recovery tank 39 is discharged to the reserve tank 42. After the gas G is discharged, when the gas pressure reaches 2 kPa, the automatic valve 4 1 a for gas discharge is automatically closed. In this way, by discharging the gas G, the gas G can be prevented from entering the heat medium circulation pipe 29, and the oil pressure of the heat medium oil L can be maintained within a certain range. Further, a three-way mixing valve 31 is installed in the middle of the heat medium circulation pipe 29 connecting the outlet 27 of the hot plate main body and the gas recovery tank 39. The three-way mixing valve 3 1 branches the heat medium oil L discharged from the outlet 2 7 of the hot plate body into a flow to the branch pipe 32 and a flow to the gas recovery tank 39, and the flow ratio can be set to any value. The heat medium oil L sent to the branch pipe 3 2 passes through the oil cooler 3 3 in the branch pipe 32 and merges with the gas recovery tank 3 9 upstream of the heat medium circulation pipe 29. 3 3 a is the inlet of the heat medium oil L of the oil cooler 3 3, and 3 3 b is the heat
第15頁 544397 五、發明說明(13) 介質油L的出口。33c是冷卻水出口,33d是冷卻水入 熱板1 0的加熱/加熱控制/冷卻控制(冷卻速度一1〜一5 °c / 回收 三通 33 〇 制單 速度 分)時,切換混合閥3 1 ,將全部熱介質油L送到氣體 罐3 9。在強制地冷卻一方熱板1 0時,控制單元8設定 混合閥3 1的流量比,將全部熱介質油L送到油冷卻器 另外,用一 5 t /分以上的速度進行冷卻控制時,控 元8將三通混合閥3 1的流量比設定為能得到所需冷卻 的值。 泵3 0下游側的熱介質循環管2 9分支,形成通向油冷卻 器3 3的油入口 3 3 a的冷卻控制用管4 5。在冷卻控制用管4 5 上安裝著冷卻控制閥4 5 a。冷卻控制閥4 5 a是可調節開度的 隔膜閥,可設定從泵3 0排出的熱介質油L中的、不流向熱 板1 0而直接流向冷卻器3 3的熱介質油L的流量。冷卻控制 閥4 5 a可把不能被三通混合閥3 1控制的微流量的熱介質油 L送到油冷卻器3 3,控制單元8控制冷卻控制閥4 5 a,把一 部分熱介質油L送到油冷卻器3 3,使熱介質的溫度慢慢降 低,進行冷卻控制。 這些熱介質循環回路、控制回路,對上側熱板1 〇和下 側熱板12均適用,可檢測上側熱板1 0的溫度,但也可以檢 測下侧熱板1 2的溫度。或者也可以設置分別的熱循環回路 和控制回路,分別對各熱板檢測溫度。 下面說明前述壓制裝置的動作。起動壓制裝置1後, 泵3 0開始向熱板1 0、1 2供給熱介質油L 。同時,由於溫度 感測器3 4檢測出的實測溫度低於目標溫度,所以,控制單Page 15 544397 V. Description of the invention (13) The outlet of the medium oil L. 33c is the cooling water outlet, and 33d is the heating / heating control / cooling control of the cooling water into the hot plate 10 (cooling speed 1 ~ 5 ° c / recovery tee 33 ° system single speed minutes), the mixing valve 3 is switched 1. Send all the heat medium oil L to the gas tank 39. When forcibly cooling one hot plate 10, the control unit 8 sets the flow ratio of the mixing valve 31 and sends the entire heat medium oil L to the oil cooler. In addition, when cooling control is performed at a speed of 5 t / min or more, The control unit 8 sets the flow rate ratio of the three-way mixing valve 31 to a value capable of obtaining the required cooling. The heat medium circulation pipe 29 on the downstream side of the pump 30 is branched to form a cooling control pipe 4 5 to the oil inlet 3 3 a to the oil cooler 3 3. A cooling control valve 4 5 a is attached to the cooling control pipe 4 5. The cooling control valve 4 5 a is a diaphragm valve with adjustable opening degree, and can set the flow rate of the heat medium oil L flowing out of the heat medium oil L discharged from the pump 30 to the heat plate 10 and directly to the cooler 33. . The cooling control valve 4 5 a can send the micro-flow heat medium oil L that cannot be controlled by the three-way mixing valve 3 1 to the oil cooler 3 3. The control unit 8 controls the cooling control valve 4 5 a and sends a part of the heat medium oil L It is sent to the oil cooler 3 3 to gradually reduce the temperature of the heat medium and perform cooling control. These heat medium circulation circuits and control circuits are applicable to both the upper hot plate 10 and the lower hot plate 12, and can detect the temperature of the upper hot plate 10, but can also detect the temperature of the lower hot plate 12. Alternatively, a separate thermal cycle and control circuit may be provided to detect the temperature of each hot plate. The operation of the pressing device will be described below. After the pressing device 1 is started, the pump 30 starts to supply the heat medium oil L to the hot plates 10 and 12. At the same time, since the actual temperature detected by the temperature sensor 34 is lower than the target temperature, the control unit
第16頁 544397 五、發明說明(⑷ 凡8計算的實測溫度與目標溫度的差值大,把所需電力為 最大的所需電力輸出信號發送給可控矽單元3 5 。 結果’可控矽單元3 5 —邊將大電力供給電加熱器1 6 a 〜1 6 F ’一邊將電加熱器迅速加熱。借助電加熱器1 6 A〜 1 6 F的加熱’熱介質油[的溫度上升,借助來自熱介質油 L的熱,熱板1〇、12的溫度也上升。 、 這時’切換閥31關閉分支管32,使從熱板1〇、12的出 埶杯Λ卜出的〇熱介質油L直接流入泵30的吸入口 ,再次送入 ^。 、1 2使其循環,如此熱介質油L·促使熱板的溫度上 田 力輪出 出信號 電加熱 然 即,控 需電力 元3 5 〇 熱板保 控制 。 如 實測溫 單元3 5 以’可 貝測/皿度成為目標溫度時,控制單元8減低所需電 鈐t ί大小在減少〜停止的範圍,將所需要電力輸 m控石夕單元35。如此,可控石夕單元35使供給 = 〜16F的電力減少,不過份地超過目標溫度。 剖二私。至將熱板丨〇、丨2保持在目標溫度的控制。 =二兀8根據實測溫度與目標溫度的差值,決定所 可々$ ΐ : 1為所需電力輸出信號輸入到可控石夕單 # ^ a it兀根據前述所需電力輸出信號,供給使 持為目標溫度的電力,或停止供給電力,繼續反2 U Μ ΔΚ ^ A W閉路反饋控制,由可控矽 抑素ΐ 1力n〇,、,、1器/JA〜16F的電力調節為最恰當,所 抑制熱板10、12的溫度偏離目標溫度。Page 16 544397 V. Description of the invention (⑷ Fan 8 calculates that the difference between the measured temperature and the target temperature is large, and sends the required power output signal with the maximum required power to the thyristor unit 3 5. Result 'Thyristor Unit 3 5 —The electric heater is heated rapidly while supplying large electric power to the electric heater 16 a to 16 F '. By heating the electric heater 16 A to 16 F', the temperature of the heat medium oil [rises, With the heat from the heat medium oil L, the temperature of the hot plates 10 and 12 also rises. At this time, the 'switch valve 31 closes the branch pipe 32, and the heat medium from the outlet cup Λ of the hot plates 10 and 12 is heated. The oil L directly flows into the suction port of the pump 30 and is re-introduced ^. 1, 2 to circulate it, so that the heat medium oil L · promotes the temperature of the hot plate and the signal is heated by the electric power on the Tianli wheel. 〇 Hot plate protection control. When the actual temperature measurement unit 3 5 is set to the target temperature, the control unit 8 reduces the required electric power. The size is reduced to the range of stopping and the required power transmission is controlled. Shixi Unit 35. In this way, the controllable Shixi Unit 35 enables the supply of power to ~ 16F Reduce, but not excessively exceed the target temperature. Cut the second private. To control the hot plate 丨 〇, 丨 2 to maintain the target temperature. = Er Wu 8 According to the difference between the measured temperature and the target temperature, determine the 々 $ ΐ: 1 is the required power output signal input to the controllable Shi Xidan # ^ a it Wu According to the aforementioned required power output signal, supply the power maintained at the target temperature, or stop the power supply, and continue to reverse the 2 U ΔΔK ^ AW closed circuit In the feedback control, the power of the thyristor ΐ 1 force n0 ,,,, 1 / JA ~ 16F is adjusted to be the most appropriate, and the temperature of the hot plates 10 and 12 is suppressed from deviating from the target temperature.
544397544397
544397 五、發明說明(16) 溫,所以,如果將熱板急劇冷卻,則在熱介質循環回路中 產生溫度不均,尤其在配管的法蘭部熱梯度大時,熱介質 油L容易從密封墊流出。另外,樹脂上也因溫度不均而產 生熱應力,該熱應力使樹脂成形品變形,降低成形品的尺 寸精度。因此,熱板1 0、1 2應以1〜5 °C /分的冷卻速度漸 漸冷卻。 控制單元8向可控矽單元3 5輸出所需電力輸出信號, 使可控矽單元3 5不向電加熱器1 6 A〜1 6 F供給電力。另外, 控制單元8設定冷卻控制閥4 5 a的開度,使熱板1 0、1 2的冷 卻速度在規定的範圍内,使熱介質油L的溫度降低。熱板 溫度達到2 5 0 °C後,以一5 °C /分以上的速度,用三通混合 閥3 1進行冷卻控制。 圖六是熱板的另一實施例,表示進一步加大熱板的加 熱、力口壓面積,增加電加熱器根數的情形。 圖二實施例中,是將各加熱流路一根一根地單純直列 配置,其流通阻力大,而本實施例中,是將相鄰的若干根 加熱流路並排配置,以這些並排配置著的加熱流路為單位 進行直列配置。 即,該圖中,在熱板本體1 3的兩端,形成一端閉塞的 底孔1 4 a、1 4 j ,在它們之間設有八個貫通孔1 4 b〜1 4 i。在 這些底孔及貫通孔14b〜14i上,各設置一根與它們直交、 並與一端部(圖六的下側)及另一端部(圖六的上側)連 通的貫通孔15A 、15B。 前述一端部的連通貫通孔1 5A,在該連通貫通孔1 5A的544397 V. Description of the invention (16) Temperature, if the hot plate is rapidly cooled, temperature unevenness will occur in the heat medium circulation circuit, especially when the thermal gradient of the flange portion of the piping is large, the heat medium oil L is easy to seal from The pads flow out. In addition, thermal stress is generated on the resin due to temperature unevenness. This thermal stress deforms the resin molded product and reduces the dimensional accuracy of the molded product. Therefore, the hot plates 10 and 12 should be gradually cooled at a cooling rate of 1 to 5 ° C / min. The control unit 8 outputs a required power output signal to the thyristor unit 35 so that the thyristor unit 35 does not supply power to the electric heaters 16 A to 16 F. In addition, the control unit 8 sets the opening degree of the cooling control valve 45a so that the cooling rate of the hot plates 10 and 12 is within a predetermined range, and the temperature of the heat medium oil L is reduced. After the temperature of the hot plate reaches 250 ° C, the three-way mixing valve 31 is used for cooling control at a speed of 5 ° C / min or more. Fig. 6 shows another embodiment of the hot plate, showing a situation in which the heating and pressure area of the hot plate is further increased, and the number of electric heaters is increased. In the embodiment of FIG. 2, each heating flow path is simply arranged one by one, which has a large flow resistance. In this embodiment, adjacent heating flow paths are arranged side by side, and these are arranged side by side. The heating flow path is arranged in a line. That is, in the figure, bottom holes 1 4 a and 1 4 j with closed ends are formed at both ends of the hot plate body 13, and eight through holes 1 4 b to 1 4 i are provided between them. Each of these bottom holes and through-holes 14b to 14i is provided with through-holes 15A and 15B which intersect at right angles to them and communicate with one end portion (lower side in FIG. 6) and the other end portion (upper side in FIG. 6). The communication through-hole 15A at the one end portion,
第19頁 544397 五、發明說明(17) 兩端開口部分別設有閉塞元件2 5 a、2 5 i ,在貫通孔1 4 a〜 1 4 b間、貫通孔1 4 e〜1 4 f間、貫通孔1 4 i〜1 4 j間的部分設 有圓柱狀的閉塞元件2 5 c、2 5 e、2 5 g,它們被密閉地焊接 固定著。 同樣地,另一端部的連通貫通孔15b,在該連通貫通 孔1 5 B的兩端開口部設有閉塞元件2 5 b、2 5 h,在貫通孔1 4 c 〜1 4 d間、貫通孔1 4 g〜1 4 h間設有圓柱狀的閉塞元件2 5 d、 2 5 f ,它們被密閉地焊接固定著。底孔1 4 a、1 4 j的一端部 開口是開口狀,分別作為入口 2 6和出口 2 7。 在前述8根貫通孔1 4 b〜1 4 i内分別各插入一根電加熱 器1 6 A〜1 6 Η,這些貫通孔内壁與電加熱器外周之間的間隙 構成供熱介質流過的加熱流路2 8 a〜2 8 h。 入口 26、出口27、底孔14a、14j、連通貫通孔15A、 15B ,它們的斷面積設定為加熱流路28a〜28h的斷面 約兩倍。 、 電加熱器16A〜16 Η,借助固定在其一端部端部的法 蘭部1 8Α〜18 Η以挾住密封墊的狀態固定在熱板13的一 部側面,另一端部端部插入支撐元件23 Α〜23 Η 元件2:^〜23 1^密閉地焊接在貫通孔141)〜141的另一^ = 部分)的底孔24Α〜24Η内。電加熱器16Α〜16Η的另一 1 Ϊ HL24A〜24 Η之間在徑方向和轴方向有間隙。這些 間卜=圖:、圖四所示實施例同樣地在熱膨- 工作時,有約0.2_〜〇.4隨的徑方向差,並且,=吊 也有更大的間隙。 #竿由方向Page 19 544397 V. Description of the invention (17) Blocking elements 2 5 a and 2 5 i are provided at the openings at both ends, between the through holes 1 4 a to 1 4 b and between the through holes 1 4 e to 1 4 f The cylindrical blocking elements 2 5 c, 2 5 e, and 2 5 g are provided in the portions between the through holes 1 4 i to 1 4 j, and these are sealed and fixed by welding. Similarly, at the other end of the communication through-hole 15b, blocking elements 2 5 b and 2 5 h are provided at the openings at both ends of the communication through-hole 1 5 B, and penetrating between the through-holes 1 4 c to 1 4 d. Cylindrical occlusive elements 2 5 d and 2 5 f are provided between the holes 1 4 g to 14 h, and they are tightly welded and fixed. The openings at one end of the bottom holes 1 4 a and 1 4 j are open and serve as the inlet 26 and the outlet 27 respectively. An electric heater 1 6 A to 1 6 各 is inserted into each of the aforementioned eight through holes 1 4 b to 1 4 i. The gap between the inner wall of these through holes and the outer periphery of the electric heater constitutes a heating medium. Heat the flow path from 2 8 a to 2 8 h. The inlet 26, outlet 27, bottom holes 14a, 14j, and communication through-holes 15A, 15B have a cross-sectional area that is approximately twice that of the heating flow paths 28a to 28h. Electric heaters 16A ~ 16 Η are fixed to one side of the hot plate 13 with the flange part 18A ~ 18 固定 fixed at the end of one end, and the other end is inserted into the support Element 23 Α ~ 23 元件 Element 2: ^ ~ 23 1 ^ is hermetically welded in the bottom holes 24A ~ 24 贯通 of the through holes 141) ~ 141. There is a gap in the radial direction and axial direction between the other 1 Η HL24A ~ 24 Η of the electric heaters 16A ~ 16Η. These examples are shown in Fig. 4. When the embodiment shown in Fig. 4 is also in thermal expansion mode, there is a difference in radial direction of about 0.2_ ~ 0.4, and there is also a larger gap in the hanging. # Pole by direction
第20頁 544397 五、發明說明(18) 因此’在前述構成的熱板的熱介質循環回路中,從底 孑L 1 4 a的開口流入的熱介質油l流向另一端部,進入另一 端部的連通貫通孔1 5 B,曲折地流過兩根並排配置的加熱 流路’通過一端部的連通貫通孔1 5 A後,從另一端部的連 通貫通孔1 5 B到達底孔1 4 j,再從出口 2 7流出。 即’從入口 2 6、從大徑底孔i 4a流入的熱介質油l , 通過另一端部的連通貫通孔1 5 B分流,流向兩個加熱流路 28a 、28b的另一端部,在此一方面被電加熱器16A、16B加 熱,另一方面流向加熱流路28a、28b的一端部,在一端部 的連通貫通孔1 5 A處合流後,再次被分流,流入兩個加熱 流路2 8 c和2 8 d ,一方面被電加熱器! 6 c、1 6 D加熱,另一方 面從加熱流路28c、28d的一端流向另一端。同樣地,到達 了另一端部的熱介質油L,在連通貫通孔1 5 B合流後再次 被分流,流向兩個加熱流路2 8 e、2 8 f,一方面從它們的另 :端部向一端部流動、另一方面被加熱,在一端部的連通 貫通孔1 5 A合流後再分流,從二個加熱流路2 8 g、2 8 h的一 端部一方面流向另一端部、另一方面被加熱。熱介質油L 在加熱流路2 8 g 、2 8 h的另一端部,通過連通貫通孔1 5 β到 達底孔1 4 j,再從熱板本體1 3的出口 2 7排出。 f實施例中,與大的熱板面積對應地,電加熱器數目 也比前述最初的實施例增加,但是,由於將加熱流路(該 加熱流路的斷面積僅是連通貫通孔丨5 A、丨5 b、入口 2 6、出 口 2 7的約2分之一倍)兩根兩根地並排配置,使埶介質油 L在連通貫通孔14A、15B間流過,所以,與把各加熱流路Page 20 544397 V. Description of the invention (18) Therefore, in the heat medium circulation circuit of the heat plate configured as described above, the heat medium oil 1 flowing in from the opening of the bottom 孑 L 1 4 a flows to the other end and enters the other end The connecting through-holes 1 5 B pass through two heating flow paths arranged side by side through the connecting through-holes 1 5 A at one end and then from the connecting through-holes 1 5 B at the other end to the bottom hole 1 4 j. , And then flow out from the outlet 2 7. That is, the heat medium oil 1 flowing from the inlet 26 and the large-diameter bottom hole i 4a is divided by the communication through-hole 1 5 B at the other end and flows to the other ends of the two heating flow paths 28a and 28b. On the one hand, it is heated by the electric heaters 16A and 16B, and on the other hand, it flows to one end of the heating flow paths 28a and 28b. After converging at the communication through-holes 15A at one end, it is divided again and flows into the two heating flow paths 2 8 c and 2 8 d are on the one hand electric heaters! 6 c and 1 6 D are heated, and the other side flows from one end of the heating flow paths 28c and 28d to the other end. Similarly, the heat medium oil L that has reached the other end is merged again after communicating through the through-holes 1 5 B and flows to the two heating flow paths 2 8 e and 2 8 f. It flows to one end and is heated on the other. It merges at the communication through holes 1 A at one end and then splits. It flows from one end of the two heating channels 2 8 g and 2 8 h to the other end and the other. On the one hand is heated. The heat medium oil L passes through the through-holes 15 β to the bottom hole 1 4 j at the other ends of the heating flow paths 28 g and 28 h, and is then discharged from the outlet 27 of the hot plate body 13. In the embodiment, the number of electric heaters is increased corresponding to the large area of the hot plate. However, since the heating flow path (the cross-sectional area of the heating flow path is only a communication through hole) 5 A , 丨 5 b, about 2 times of the inlet 2 6 and outlet 2 7) Two and two are arranged side by side so that the media oil L flows through the communication through holes 14A and 15B. Flow path
第21頁 544397 五、發明說明(19) 一根一根直列画己置時相比,可減少流路阻力。另夕卜,由於 並排酉己置著的力口熱流路的總共斷面積設定為與入口 、出口 的斷面積大致#目等,所以,在熱板的加熱時,熱板内流速 是一定的速度,表面熱傳遞也一定,可以將熱板保持為更 -穩定的溫度分佈。 而且,由於一根加熱流路的斷面積設定為入口 26、出 ” 口 27 、底孔14 a、14j、連通貫通孔15A、15B的約二分之 一,所以,流過各加熱流路的熱介質油L的流量,與加熱 流路的斷面積等於入口 2 6、出口 2 7時相比,熱板内的熱介 質只要少量即可,可減輕加熱時的運轉成本。 另外,本發明的實施例中,是將溫度感測器3 4設在上 φ 側熱板1 0上,但也可以設在下側熱板1 2上。另外,也可以 在上下熱板上都設置溫度感測器,獨立地控制上下各熱板 的電力α熱器。這時,雖然成本比設置一個溫度感測器時 高,但是對各熱板的不同狀態可高精度地進行控制。 上述第一實施例之壓制裝置其構成為於形成於熱板内 之加熱流路内嵌設電加熱器,惟,本發明並不只限定於上 述實施例之構成,其亦可構成為將熱介質油加熱用之裝置 配置於熱板外部之構成。茲根據本發明之第二實施例說明 此種構成之壓制裝置。依本發明之第二實施例之壓制裝 置,因熱板内未藏設電加熱器,因此不須於高溫及上下作 動之熱板上安裝高電壓之配線,而不須要將配線設置成安 _ 全狀態之機構。因此可降低壓制裝置之成本。又,因設置 ’ 壓制裝置時,其限制較少,故可容易地設置可符合使用者Page 21 544397 V. Description of the invention (19) Compared with drawing one by one in line, the resistance of the flow path can be reduced. In addition, since the total cross-sectional area of the Likou heat flow path which is placed side by side is set to be approximately equal to the cross-sectional area of the inlet and outlet, etc., when the hot plate is heated, the flow velocity in the hot plate is constant. The surface heat transfer is also constant, and the hot plate can be maintained with a more stable temperature distribution. Moreover, since the cross-sectional area of one heating flow path is set to approximately one-half of the inlet 26, the outlet 27, the bottom holes 14a, 14j, and the communication through holes 15A, 15B, the The flow rate of the heat medium oil L is smaller than that when the cross-sectional area of the heating flow path is equal to the inlet 2 6 and the outlet 27, and a small amount of the heat medium in the hot plate can be used, which can reduce the running cost during heating. In the embodiment, the temperature sensor 34 is provided on the upper φ side hot plate 10, but it may also be provided on the lower side hot plate 12. In addition, the temperature sensor may be provided on both the upper and lower hot plates. , Independently control the power α heaters of the upper and lower hot plates. At this time, although the cost is higher than when a temperature sensor is installed, the different states of the hot plates can be controlled with high accuracy. The device has a structure in which an electric heater is embedded in a heating flow path formed in a hot plate. However, the present invention is not limited to the structure of the above embodiment, and it may be configured to dispose a device for heating a heat medium oil in Composition of the outside of the hot plate. According to the invention The second embodiment describes a pressing device of such a configuration. According to the pressing device of the second embodiment of the present invention, since no electric heater is hidden in the hot plate, it is not necessary to install a high voltage on the hot plate that operates at high temperature and moves up and down. It is not necessary to set the wiring to a safe state mechanism. Therefore, the cost of the pressing device can be reduced. Also, because the 'pressing device is installed, it has fewer restrictions, so it can be easily installed and can meet the user's needs.
第22頁 544397 五、發明說明(20) 之目的之裝置。 圖七為本發明之第二實施例之壓制裝置1 0 0 0之整體的 圖。又,於以下說明之本實施例中其所使用之各種裝置及 元件於與前述本發明之第一實施例中之裝置及元件為相同 時係標註以相同之符號。於該圖中,壓制裝置1 0 0 0係於框 架2之上側部位固定以固定平板3,同時於該固定平板3之 下側係設置可動平板4。此可動平板4係藉由油壓缸5形成 為可上下作動之狀態。前述油壓缸5係經由油壓配管6連接 至油壓泵等之油壓源7,且藉由設置於油壓配管6之中途之 切換闕1 7實行油料之供給及排放。切換閥1 7與油壓源7係 藉由控制單元8實行作動之控制。又,於圖七中係省略描 繪前述控制用之配線等者。 於上述壓制裝置1000上,於固定平板3之下表面係介 以隔熱件9安裝以上側熱板1 0 1 0,又,於可動平板4之上表 面係介以隔熱件1 1安裝以下側熱板1 0 1 2。 圖八為揭示固定平板3側之上側熱板1 0 1 0之斷面與該 熱板之熱介質循環回路以及加熱器之控制電路之圖。又, 此熱板者,其上側熱板1 0 1 0與下側熱板1 0 1 2雖推壓方向為 不同,惟,除下側熱板1 0 1 2不具有後述之溫度感應器之點 外,兩者實質上為相同之構成。 如圖八所示,於直方體形狀之熱板本體1 0 1 3上係間隔 以一定之間隔形成有平行於其一邊之六個貫通孑L 1014A〜1014F,且於貫通孔1014A〜1014F之兩端側之位置上 形成有分別垂直於前述貫通孔1014A〜1014F之連通貫通孔Page 22 544397 V. Device for describing the purpose of (20). Fig. 7 is a view of the entire press apparatus 100 according to the second embodiment of the present invention. In addition, the various devices and components used in this embodiment described below are denoted by the same symbols when they are the same as those in the first embodiment of the present invention. In the figure, the pressing device 100 is fixed on the upper part of the frame 2 to fix the flat plate 3, and at the same time, a movable flat plate 4 is set on the lower side of the fixed flat plate 3. This movable plate 4 is formed in a state where it can be moved up and down by the hydraulic cylinder 5. The hydraulic cylinder 5 is connected to a hydraulic pressure source 7 such as a hydraulic pump via a hydraulic piping 6 and supplies and discharges oil by switching 1 7 provided in the middle of the hydraulic piping 6. The switching valve 17 and the oil pressure source 7 are controlled by the control unit 8. It should be noted that in FIG. 7, the wiring and the like for the control described above are omitted. On the above pressing device 1000, the upper side hot plate 1 0 1 0 is installed on the lower surface of the fixed plate 3 via a heat insulator 9, and the upper surface of the movable plate 4 is installed on the lower surface via a heat insulator 11 1. Side hot plate 1 0 1 2. Fig. 8 is a diagram showing the cross section of the hot plate 1 0 10 on the upper side of the fixed plate 3, the heat medium circulation circuit of the hot plate, and the control circuit of the heater. In addition, although the pressing direction of the upper hot plate 1 0 1 0 and the lower hot plate 1 0 1 2 is different from this hot plate, except that the lower hot plate 1 0 1 2 does not have a temperature sensor described later. Outside the point, the two have essentially the same configuration. As shown in FIG. 8, six through holes L 1014A to 1014F parallel to one side are formed on the cuboid shaped hot plate body 1 0 1 3 at a certain interval, and two through holes 1014A to 1014F are formed. Communication through-holes are formed at the end positions perpendicular to the through-holes 1014A to 1014F
第23頁 544397 五、發明說明(21) 1015A與1015B ’因此,各貫通孔i〇i4A〜1014F係在兩端部 份上介以連通貫通孔1015A及1015B相連通。Page 23 544397 V. Description of the invention (21) 1015A and 1015B ′ Therefore, each of the through holes IOi4A to 1014F is connected at both ends through the through holes 1015A and 1015B.
在此’連通貫通孔1015a,1015B與貫通孔1014A〜1014F 之斷面積係相同。 又’於熱板本體1013之貫通孔1〇1 4A〜10 14F之兩端側 上焊接固定有成液密狀之圓柱狀之支持元件1〇23八〜1〇23? 及1 1 2 3A〜11 23F 〇 、於上述之構成中,其加熱流路内之熱介質之流速係設 疋成使熱介質油L·通過熱板内之時間為較短,而可抑制熱 板溫度之不均現象,例如設定為3 m /秒左右。 位於其一端部(圖八中為下側)之連通貫通孔丨〇 1 5 A之 兩端係被設成開口狀,圖八中,右端之開口係成為熱介質 油L之入口 1 〇 2 6 ,而左端之開口係成為熱介質油[之 口 1 0 2 7 〇 又,於連接相鄰之貫通孔1 01 4A〜1 0 1 4F間之連通貫通 孔1015A,1015B之連接部份上以於一端部(圖八中之下方 側)及另端部(圖八中之上方側)上採間隔兩個的方式焊接 閉塞有圓柱狀之閉塞元件1 0 2 5 A〜1 0 2 5 G。其結果,貫通孔 1 0 1 4 A〜101 4 F係依此順序排列成直排狀,而相鄰之貫通孔 1、〇14八〜1〇14?係藉由一端部之連通貫通孔1〇15人與另端 連通貫通孔1015B交互地相連接。 因此,自入口 1 0 2 6供給之熱介質油[係依貫通孔 1 〇 1 4 A (自一端側朝向另端側)、另端側之連通貫通孔 1015B、相鄰之貫通孔1014B(自另端側朝向一端側)、一^Here, the cross-sectional areas of the communication through-holes 1015a, 1015B and the through-holes 1014A to 1014F are the same. Furthermore, liquid-tight cylindrical support elements 1023 to 1023? And 1 1 2 3A to the through-holes 104A to 1014F of the hot plate body 1013 are welded and fixed on both end sides. 11 23F 〇 In the above structure, the flow rate of the heat medium in the heating flow path is set so that the time for the heat medium oil L · to pass through the hot plate is short, and the unevenness of the temperature of the hot plate can be suppressed. , For example, set to about 3 m / sec. The communication through hole located at one end (the lower side in FIG. 8) 〇 〇 1 5 Both ends are provided as openings. In FIG. 8, the opening at the right end is the inlet of the heat medium oil 1 〇 2 6 And the opening at the left end becomes the heat medium oil [mouth 1 0 2 7 〇 and the connection through holes 1015A, 1015B connecting adjacent through holes 1015A, 1015B connection part to One end portion (lower side in FIG. 8) and the other end portion (upper side in FIG. 8) are welded and closed with a cylindrical blocking element 10 2 5 G in a spaced manner. As a result, the through-holes 1 0 1 4 A to 101 4 F are arranged in a straight line in this order, and the adjacent through-holes 1, 0, 14 to 10, 14 are connected through-holes 1 at one end. 〇15 people are interactively connected to the other end through-hole 1015B. Therefore, the heat medium oil supplied from the inlet 10 2 6 [is based on the through-hole 1 104 A (from one end side to the other end side), the communication through-hole 1015B on the other end side, and the adjacent through-hole 1014B (from The other side faces one side), a ^
544397 五、發明1兒明(22) 側之連通貫通孔1 〇 1 5 A、相鄰之貫通孔1 〇1 4 C (自一端側朝 向另端側)、另端側之連通貫通孔丨〇丨5 B、相鄰之貫通孔 1 〇 1 4 D (自另端側朝向一端側)、一端側之通路貫通孔 1 〇 1 5 A 、貫通孔1 〇 1 4E (自一端側朝向另端側)、另端側之通 =貫通孔lOlSB 、相鄰之貫通孔lmF(自一端側朝向另端 口 1 7順排出’。通過曾曲繞行之加熱流路内部,而最後自出 …二,:上惻熱板1〇之另端部中央處係安裝有溫度感測 控::;:。熱板之溫度,並可將實測 如圖七所示,於熱板本體1〇13之入口 介質循環管29連接被電動馬達38所驅動之令^上係介以熱 且於出口 1027上連接有熱介質循環管29 ^ 之吐出口, 之吸入口之方式使熱介質油L可循環供终。g連接至泵3 0 又,於本實施例中,作為熱介質、油口係 聚石夕氧燒為主成分之矽系熱介質油。此執八使☆用以二曱基 度為400 °C時其蒸氣壓為L4kPa而為甚低、、/質油即使於溫 及熱介質循環管29之耐壓性能可為較低之’因此加熱流路 又’為防止熱介質油L氣化所產生-★數程度。 生泵空化現象,該熱介質油L係被加壓 f氣造成泵3 〇產 於熱介質循環管29之泵3〇之吸入"口 kPa。 向於膨脹罐4 〇之分支管4 4。為防止高溫之上游係形成有朝 等之活性氣體產生反應而使熱介質油f ^,介質油與氧氣 膨脹罐40中係充滿為惰性氣體之氮氣n。劣化現象,前述 又’膨脹罐4〇係544397 V. Invention 1 (22) side communication through hole 1 〇5 5 A, adjacent through hole 1 〇1 4 C (from one end side to the other end side), the other end side communication through hole 丨 〇丨 5 B. Adjacent through holes 1 〇1 4 D (from the other end side to one end side), one-way side through-holes 1 〇1 5 A, through holes 1 〇1 4E (from one end side to the other end side) ), The other end side = through hole 101SB, adjacent through hole lmF (from one end side to the other port 17 is discharged in a row. 'Through the heating flow path inside the Zengqu detour, and finally come out ... two ,: A temperature sensing control is installed at the center of the other end of the upper hot plate 10 ::;: The temperature of the hot plate can be measured as shown in Figure VII, and is inserted into the medium circulation tube of the hot plate body 1013. The connection of the order driven by the electric motor 38 is connected to the heat and the outlet of the heat medium circulation pipe 29 ^ is connected to the outlet 1027, and the suction port is used to circulate the heat medium oil L to the end. G connection To the pump 30. In this embodiment, as the heat medium, the silicon-based heat medium oil whose main component is polysilicon oxygen fired. ☆ When the basic pressure is 400 ° C, its vapor pressure is L4kPa, which is very low, and the quality of oil can be lower even in mild heat medium circulation tube 29, so the heating flow path is 'In order to prevent the heat medium oil L from being gasified, it is caused by-★ several degrees. The pump cavitation phenomenon, the heat medium oil L is pressurized f gas to cause the pump 3 〇 produced in the heat medium circulation pipe 29 pump 30 " 口 kPa. Branch pipe 4 4 towards the expansion tank 4 〇 In order to prevent the formation of reactive gas in the upstream system at high temperature, the heat medium oil f ^ is filled, and the medium oil and the oxygen expansion tank 40 are filled. Nitrogen is an inert gas. The deterioration phenomenon, the aforementioned 'Expansion Tank 4o Series
544397 五、發明說明(23)544397 V. Description of the Invention (23)
具有氮氣供給管40a,而藉由經過氮氣供給管40a取入高壓 之氮氣之動作係可將熱介質油加壓。又,膨脹罐4 0之内壓 係被以壓力感測器PG 1加以監視。前述氮氣供給管4 0 a係具 有進氣用閥4 0 b ,係藉由打開此進氣用閥4 0 b將氮氣N取入 膨脹罐4 0内而使膨脹罐4 0之内壓成為2 k P a以下。又,於膨 脹罐4 0上係配設有將膨脹罐40與伺服罐42 (後述)作連結之 氮氣才非出管4 0 c 。而該氮氣排出管4 0 c係具有排氣用閥 4 0d,當膨脹罐40之内壓超過5 k Pa以上時,前述排氣用閥 4 0 d係打開而將氮氣N排出至伺服罐4 2而使膨脹罐4 0之内壓 降低。如此,控制前述進氣用閥4 0 b與前述排氣用閥4 0 d將 膨脹罐40之内壓保持於一定之範圍時,即可將熱介質油L 之壓力控制於2 k P a〜5 k P a之間。 於泵3 0之吸入口之上游係連接著氣體回收罐3 9。如前 述,熱介質油L在膨脹罐3 0内被以氮氣N加壓至蒸氣壓以 上,因此雖不會產生熱介質油L氣化所生成之氣體,但長 時間持續為高熱狀態時,熱介質油L之一部份產生熱變化 而生成氣體G。氣體回收罐39係回收此氣體G。又,藉由氣 體回收罐3 9係可調整熱介質循環回路中之熱介質油L之溫 度膨脹所產生之體積變化。It has a nitrogen supply pipe 40a, and the action of taking in high-pressure nitrogen through the nitrogen supply pipe 40a can pressurize the heat medium oil. The internal pressure of the expansion tank 40 is monitored by a pressure sensor PG1. The aforementioned nitrogen supply pipe 40a is provided with an intake valve 40b, and by opening this intake valve 4b, the nitrogen N is taken into the expansion tank 40 and the internal pressure of the expansion tank 40 is 2 k P a or less. In addition, the expansion tank 40 is provided with a nitrogen gas connecting the expansion tank 40 and the servo tank 42 (to be described later) so as not to exit the tube 40 c. The nitrogen exhaust pipe 40c has an exhaust valve 40d. When the internal pressure of the expansion tank 40 exceeds 5 kPa or more, the exhaust valve 40d is opened to exhaust nitrogen N to the servo tank 4. 2 to reduce the internal pressure of the expansion tank 40. In this way, when controlling the intake valve 4 0 b and the exhaust valve 4 0 d to maintain the internal pressure of the expansion tank 40 within a certain range, the pressure of the heat medium oil L can be controlled to 2 k P a ~ 5 k P a. A gas recovery tank 39 is connected upstream of the suction port of the pump 30. As mentioned above, the heat medium oil L is pressurized with nitrogen N to a pressure higher than the vapor pressure in the expansion tank 30. Therefore, although the gas generated by the gasification of the heat medium oil L is not generated, when the heat medium oil L continues to be in a high heat state for a long time, the heat A part of the medium oil L undergoes a thermal change to generate a gas G. The gas recovery tank 39 recovers this gas G. In addition, the gas recovery tank 39 can adjust the volume change caused by the temperature expansion of the heat medium oil L in the heat medium circulation circuit.
又,於氣體回收罐3 9之下方係配設有將氣體回收罐3 9 與伺月艮罐4 2連結之熱介質取入管4 3。於伺服罐4 2中係儲藏 有熱介質油L,其係藉由圖未示之泵裝置經由氣體回收罐 3 9對熱介質循環管2 9及加熱流路供給熱介質油L,而於壓 制裝置之維修時係將熱介質循環管2 9及加熱流路内之熱介A heat medium intake pipe 43 is provided below the gas recovery tank 39 to connect the gas recovery tank 39 to the storage tank 42. In the servo tank 42, a heat medium oil L is stored. The heat medium oil L is supplied to the heat medium circulation pipe 29 and the heating flow path through a gas recovery tank 39 through a pump device (not shown), and is pressed. During the maintenance of the device, the heat medium circulation pipe 29 and the heat medium in the heating flow path are used.
第26頁 544397 五、發明說明(24) 質油L汲取至伺服罐4 2。又,於熱介質取入管4 3之中途係 安裝有維修用閥43a,其僅於自伺服罐42供給熱介質油L時 或者將熱介質油L回收至伺服罐4 2時將該維修用閥4 3 a加以 打開者。 又,於氣體回收罐3 9之上端係配設有將氣體回收罐3 9 與伺月艮罐4 2連結之氣體回收管4 1。於該氣體回收管4 1上係 安裝有對應於氣體回收罐3 9之氣體壓力而實行開閉之氣體 排出用自動閥4 1 a。亦即,當氣體壓力超過4 kP a時該氣體 排出用自動閥4 1 a係自動地打開而將氣體回收罐3 9内之氣 體G排放至伺服罐42。當排出氣體G而使氣體壓力到達2 kPa 時前述氣體排出用自動閥4 1 a係自動關閉。如此,經由此 種排除氣體G之構成係可防止氣體G進入熱介質循環管2 9内 且可將熱介質油L之油壓保持於一定之範圍内。 又,於熱板本體之出口 1027與氣體回收罐39之連結用 之熱介質循環管2 9之中途係安裝有三方混合閥3 1 。此三方 混合闕3 1係將從熱板本體之出口 1 0 2 7所排放出之熱介質油 L分歧成朝向第一分支管3 2 a之分流與朝向第二分支管3 2 b 之分流,且其係可將流量比設定成任意之值。 被送至第一分支管3 2 a之熱介質油L係經過第一分支管 3 2 a中之冷卻器3 3而合流於熱介質循環管2 9之氣體回收罐 3 9之上游側。3 3 a係冷卻器3 3之熱介質油L之入口 ,而3 3 b 為熱介質油L之出口,33c為冷卻水之出口 ,而33d為冷卻 水之入口。一方面,被送至第二分支管32b之熱介質油L係 經過第二分支管3 2 b上之熱介質油加熱裝置1 2 0 0而合流至Page 26 544397 V. Description of the invention (24) The quality oil L is drawn to the servo tank 4 2. In addition, a maintenance valve 43a is installed in the middle of the heat medium intake pipe 4 3, and the maintenance valve is only used when the heat medium oil L is supplied from the servo tank 42 or the heat medium oil L is recovered to the servo tank 42. 4 3 a Opener. Further, a gas recovery pipe 41 is provided at the upper end of the gas recovery tank 39 to connect the gas recovery tank 39 to the storage tank 4 2. The gas recovery pipe 41 is provided with an automatic valve 4 1 a for gas discharge which is opened and closed according to the gas pressure of the gas recovery tank 39. That is, when the gas pressure exceeds 4 kP a, the automatic valve 4 1 a for gas discharge is automatically opened to discharge the gas G in the gas recovery tank 39 to the servo tank 42. When the gas G is discharged and the gas pressure reaches 2 kPa, the automatic valve 4 1 a for gas discharge is automatically closed. In this way, through such a structure for excluding the gas G, the gas G can be prevented from entering the heat medium circulation pipe 29 and the oil pressure of the heat medium oil L can be maintained within a certain range. A three-way mixing valve 3 1 is installed in the middle of the heat medium circulation pipe 29 for connecting the outlet 1027 of the hot plate body and the gas recovery tank 39. This three-way mixing 阙 31 is branched from the heat medium oil L discharged from the outlet 1 0 2 7 of the hot plate body into a branch toward the first branch pipe 3 2 a and a branch toward the second branch pipe 3 2 b. And it can set the flow rate to any value. The heat medium oil L sent to the first branch pipe 3 2 a passes through the cooler 33 in the first branch pipe 3 2 a and merges with the upstream side of the gas recovery tank 39 of the heat medium circulation pipe 29. 3 3 a is the inlet of the heat medium oil L of the cooler 33, and 3 3 b is the outlet of the heat medium oil L, 33c is the outlet of cooling water, and 33d is the inlet of cooling water. On the one hand, the heat medium oil L sent to the second branch pipe 32b is merged to the heat medium oil heating device 1 2 0 0 on the second branch pipe 32b.
544397 五、發明言兒明(25) 熱介質循環管2 9之氣體回收罐3 9之上游側。 又,泵3 0之下游側之熱介質循環管2 9係形成分支而成 為朝向冷卻器3 3之油入口 3 3 a之冷卻控制用管4 5。於冷卻 控制用管4 5上係安裝有冷卻控制用閥4 5 a。該冷卻控制用 閥4 5係可調整其開度之隔膜閥,其係可設定自泵3 0所排放 出之熱介質油L中之不朝向熱板1 0 1 0 ( 1 0 1 2 )而直接朝向冷 卻器3 3之熱介質油L之流量。冷卻控制閥4 5 a係可將前述三 方混合閥3 1所無法控制之微小流量之熱介質油L傳送至冷 卻器3 3。 又,此等熱介質循環回路及控制電路者於上側熱板 1 0 1 0侧與下側熱板1 0 1 2側係為共通狀,其雖係檢測上側熱 板1 0 1 0之溫度,但亦可檢測下側熱板1 2之溫度,或者亦可 個別檢測各熱板之溫度而設置個別之熱介質循環回路及控 制電路。 本實施例之熱介質油加熱裝置1 2 0 0係揭示於圖九及圖 十中。圖十為圖九之C-C斷面圖。此熱介質油加熱裝置 1 2 0 0其係具備有正面視為橫長形之略U字形構成之合計四 個加熱單元1 2 5 Ο A〜1 2 5 0 D,且係為上下兩段及朝向内側為 兩段者。各加熱單元1250A〜1250D其概略構成為具備有内 部流通有熱介質體之略U字形之U形管1 2 5 2與插通於該U形 管1252内之電力口熱器1230。又,此等四個加熱單元 1250A〜1250D係被包覆成完全收容於隔熱罩1256内之狀 態。又,U形管1 2 5 2之兩端部係被設成自第二管5 4之兩端 部分別朝向外俏1J突出之模樣。544397 V. Inventor (25) The upstream side of the gas recovery tank 39 of the heat medium circulation pipe 29. Further, the heat medium circulation pipe 29 on the downstream side of the pump 30 is branched to form a cooling control pipe 45 directed to the oil inlet 3 3a of the cooler 33. A cooling control valve 4 5 a is installed on the cooling control pipe 45. The cooling control valve 45 is a diaphragm valve whose opening degree can be adjusted. It can be set such that the heat medium oil L discharged from the pump 30 does not face the hot plate 1 0 1 0 (1 0 1 2). The flow of the heat medium oil L directly toward the cooler 33. The cooling control valve 4 5 a can transfer the heat medium oil L with a small flow rate which cannot be controlled by the aforementioned three-way mixing valve 31 to the cooler 33. In addition, these heat medium circulation circuits and control circuits are common between the upper hot plate 1 0 1 0 side and the lower hot plate 1 0 1 2 side. Although it detects the temperature of the upper hot plate 1 0 1 0, However, it is also possible to detect the temperature of the lower hot plate 12 or to separately detect the temperature of each hot plate and set up individual heat medium circulation circuits and control circuits. The heating medium oil heating device 1 2 0 0 of this embodiment is disclosed in FIG. 9 and FIG. 10. Fig. 10 is a sectional view taken along the line C-C in Fig. 9. This heat medium oil heating device 1 2 0 0 is provided with a total of four heating units 1 2 5 0 A ~ 1 2 5 0 D with a slightly U-shaped configuration which is viewed as a horizontally elongated front surface. Two sections towards the inside. Each of the heating units 1250A to 1250D has a schematic configuration including a U-shaped tube 1 2 5 2 having a substantially U-shape with a heat medium flowing therein, and an electric heater 1230 inserted into the U-shaped tube 1252. The four heating units 1250A to 1250D are covered so as to be completely contained in the heat shield 1256. Further, both ends of the U-shaped pipe 1 2 5 2 are provided so as to protrude from the both ends of the second pipe 54 to the outside 1J, respectively.
544397 、發明說明(26) 在此,U形管1 2 5 2係由第一及第二直線部份 1252a,1252b與將第一及第二直線部份1252a,^5213之各前 端部相互連結之圓弧狀之彎頭部份丨2 5 2 c所構成。又,電 加熱器1 2 3 0分別位於各U形管1 2 5 2之第一及第二直線部份 1252a,1252b内,且分別為略同軸狀,且形成為延伸成u字 形之模樣。又,各電加熱器1 2 3 0係被固定於u形管1 2 5 2之 各端部,其各個基端部係更突出外側,且係自被安裝成鄰 接於隔熱罩1 2 5 6之狀態之終端箱1 2 5 8内延伸出。終端箱 1 2 5 8係連接可控矽單元1 〇 3 5 (參照第七圖)。控制器8係控 制前述可控矽單元1035進而控制各電加熱器1230之發熱 量。 精此’其作為熱交換器之傳熱面積係十分充份,除可 達成確實之加熱動作外,因於U形管1252内存在有電加熱 器1230,其藉由將熱介質體所通過之形管1252之橫斷面積 予以窄化係可減小U形管1 2 5 2内之熱介質體之内藏量(收容 容積)。其結果,係可提高熱效率,且可減少能源消耗 量。又,藉此,可使用電費減少而可提高其經濟性。 於各電加熱器1 2 3 0之外周面上係安裝有多數個避振器 1 2 6 0 ,此等避振器1 2 6 0係形成為抵接於U形管1 2 5 2之内周 面之模樣,藉此,其可防止熱介質油流動時之電加熱器 1 2 3 0之振動。 又,如圖十所示,於位於上方之加熱單元 125〇A,1250C之各個U形管1252之上方之第一直線部份 1 2 5 2 a之大出端部之外周面上係分別連結著第一連繫管544397, description of the invention (26) Here, the U-shaped tube 1 2 5 2 is connected by the first and second straight portions 1252a, 1252b and the front ends of the first and second straight portions 1252a, ^ 5213. The arc-shaped elbow part is composed of 2 5 2 c. In addition, the electric heaters 1 230 are located in the first and second linear portions 1252a and 1252b of the U-shaped tubes 1 2 5 2 respectively, and are substantially coaxial and formed in a U-shape. In addition, each electric heater 1 2 3 0 is fixed to each end portion of the u-shaped tube 1 2 5 2, and each base end portion thereof protrudes more outwardly, and is mounted so as to be adjacent to the heat shield 1 2 5 The terminal box in the state of 6 extends inside 1 2 5 8. The terminal box 1 2 5 8 is connected to the thyristor unit 105 (refer to the seventh figure). The controller 8 controls the aforementioned thyristor unit 1035 and thus the heat generation amount of each electric heater 1230. The precision of this is that its heat transfer area as a heat exchanger is very sufficient. In addition to achieving a reliable heating action, because the U-shaped tube 1252 has an electric heater 1230, it passes the heat medium through Narrowing the cross-sectional area of the shaped tube 1252 can reduce the amount of heat medium (the storage volume) contained in the U-shaped tube 1 2 5 2. As a result, the thermal efficiency can be improved and the energy consumption can be reduced. In addition, by this, the electricity cost can be reduced and the economy can be improved. A plurality of shock absorbers 1 2 6 0 are installed on the outer peripheral surface of each electric heater 1 2 3 0, and these shock absorbers 1 2 6 0 are formed to abut the U-shaped tube 1 2 5 2 The appearance of the peripheral surface, thereby preventing vibration of the electric heater 1 230 when the heat medium oil flows. In addition, as shown in FIG. 10, the outer peripheral surfaces of the large straight-out ends of the first linear portions 1 2 5 2 a above the U-shaped tubes 1252 of the heating units 1250A and 1250C above are respectively connected respectively. First connection
544397 五、發明說明(27) 1264 ,此等第一連繫管1264於第一集合管1266處集合後, 係連接至朝向於氣體回收罐3 9之第二分支管3 2 b。又,位 於下方之加熱單元1250B,1250D之各U形管1252之下方之第 二直線部份1 2 5 2 b之突出端部之外周面上係分別連結著第 二連繫管1268 ’此等第二連繫管1268於在第二集合管1270 處集合後係連接至朝向三方分支閥之第二分支管32b。 在此’位於上方之加熱單元1250A,1250C之各個U形管 1252之下方之第二直線部份1252b之突出端部係與位於其 正下方之加熱單元1250B,1250D之各個U形管1252之上方之 第一直線部份1252a之突出端部介以第三連繫管1272相連 於以下兹說明具有上述構成之壓制裝置上之熱板丨〇 i 〇 及1 0 1 2之加熱•冷卻動作。 於將熱板1 Ο 1 0及1 〇 1 2強制冷卻時,控制單元8係控制 可控石夕單元1 0 3 5而停止對加熱器丨丨3 〇輸送電力,同時並設 定二方混合閥3 1之流量比而將熱介質油l之全體傳送至冷 卻器3 ^。又,以冷卻速度—5。〇 /分以上實行冷卻控制時, 控,單元8係控制可控矽單元丨0 3 5將加熱器丨2 3 〇之發熱量 設定為適當值,並將三方混合閥3丨之流量比設定成可得到 所期之冷卻速度之值。又,於熱板丨〇丨〇之加熱/加熱控制/ 冷卻控制(冷卻速度-1〜—5/分)時,係將三方混合閥3丨作 切換使熱介質油L之全體被送至第二分支管32b。而於加熱 時及加熱控制時,控制單元8係根據溫度感測器丨〇 3 4 (圖 八)之檢測結果對加熱器丨2 3 〇作發熱量之返饋控制。一方544397 V. Description of the invention (27) 1264. After these first connecting pipes 1264 are collected at the first collecting pipe 1266, they are connected to the second branch pipe 3 2 b facing the gas recovery tank 39. In addition, the second straight line 1 2 5 2 b of the second straight portion 1 2 5 2 b below the U-shaped tubes 1252 of the heating units 1250B and 1250D below is connected to the second connecting tube 1268 respectively. The second connecting pipe 1268 is connected to the second branch pipe 32b facing the three-way branch valve after collecting at the second collecting pipe 1270. Here, the protruding end of the second straight portion 1252b below each U-shaped tube 1252 of the heating units 1250A and 1250C located above is above each U-shaped tube 1252 of the heating units 1250B and 1250D located directly below it. The protruding end portion of the first straight line portion 1252a is connected to the heating plate on the pressing device having the above-mentioned structure by the third connecting pipe 1272, and the heating and cooling operations of the hot plate 丨 〇i 〇 and 10 12 are described below. When the hot plates 1 0 1 0 and 1 0 2 are forcedly cooled, the control unit 8 series controls the controllable Shi Xi unit 1 0 3 5 and stops transmitting power to the heater 丨 丨 3 〇 At the same time, the two-way mixing valve is set The flow rate ratio of 3 1 transfers the entire heat medium oil 1 to the cooler 3 ^. Again, at a cooling rate of -5. When the cooling control is implemented above 〇 / min, the control unit 8 series controls the thyristor unit 丨 0 3 5 sets the heating value of the heater 丨 2 3 〇 to an appropriate value, and sets the flow ratio of the three-way mixing valve 3 丨 to The desired cooling rate can be obtained. In addition, when heating / heating control / cooling control (cooling speed -1 to -5 / min) of the hot plate 丨 〇 丨 〇, the three-way mixing valve 3 is switched so that the entire heat medium oil L is sent to the first Two branch pipes 32b. During heating and heating control, the control unit 8 performs feedback control on the heating value of the heater 2 3 0 according to the detection result of the temperature sensor 3 4 (Fig. 8). Party
第30頁 544397 五、發明說明(28) 面,冷卻控制(冷卻速度-1 ~ _ 5 °C /分)時,控制單元8係使 力口熱器1 2 3 0停擺且根據溫度感測器丨〇 3 4之檢知結果控制冷 卻控制閥4 5 a (圖七)而將熱介質油[之一部份傳送至冷卻器 3 3,而使熱介質之溫度緩緩地降低。 如上所述,被加熱或被冷卻之熱介質油係被泵3 〇之作 用流通於形成於熱板1010及熱板1012内之加熱流路内,而 控制熱板1 0 1 0及熱板1 〇 1 2之溫度。 如ΐ ί丄於本實施例中因係使熱介質油流動於加熱器 ^ ^ m二=構成,因此熱介質油不易受加熱器1 2 3 0之 衫響,可將熱介質油加熱,裝置12〇〇内之埶介 之 机速保持於4· 5m/s之程度而同時對熱介質# 、 果,即使於將熱介質油加熱至4 〇 〇 〇c之、户1曰…人,、、、Ό ^ 1 1 2 3 0 ^ ^ ^ ^ fa1 ^ ^ ^ ^ ^ ^ ^ 下 而可防止加熱器1 2 3 0周圍之熱介質、、Λ ' 7f\ 〇 之第 狀, 惟,本發明並非只限定於上述丨之熱劣化。 離本發明之要件之範圍内係可實施各種之J構成,在不脫 該種變形例之熱介質油加熱裝置二 ,例t ’電加熱器⑺“系分別』一所 及第一直線部份1 2 5 2 a,1 2 5 2b内,、\第一官體1 2 5 2 f形成為延伸成直線狀之所謂 且。分別為略同軸 電加熱器1231係配ϋ怨者。換言之, 種形狀之電加熱器狀之考曲部份1 2 5 2 c。此 芽置ϊΐί i /且容易組人熱介質加iUi 1 2 3 0 i匕較 我置整體之成本。 “、、我置内,可減低Page 30 544397 V. Description of the invention (28) When the cooling control (cooling speed -1 ~ _ 5 ° C / min), the control unit 8 series makes the power heater 1 2 3 0 stop and according to the temperature sensor The detection result of 丨 〇4 controls the cooling control valve 4 5 a (Fig. 7) and transmits a part of the heat medium oil [to the cooler 33, so that the temperature of the heat medium is gradually lowered. As described above, the heated or cooled heat medium oil is pumped by the pump 30 to flow through the heating channels formed in the hot plate 1010 and the hot plate 1012, and the hot plate 1 0 1 0 and the hot plate 1 are controlled. 〇 12 The temperature. For example, in this embodiment, because the heat medium oil flows through the heater ^ ^ m ==, the heat medium oil is not easily affected by the shirt of the heater 1 2 3 0, and the heat medium oil can be heated. The device The speed of Yoshinosuke within 1200 is maintained at a level of 4.5 m / s while the heat medium #, fruit, even if the heat medium oil is heated to 40000c, the household 1 said ..., , 1 ^ 1 1 2 3 0 ^ ^ ^ ^ fa1 ^ ^ ^ ^ ^ ^ ^ can prevent the heat medium around the heater 1 2 3 0, the state of Λ '7f \ 〇, but the present invention It is not limited to the above-mentioned thermal degradation. Within the scope of the requirements of the present invention, various J configurations can be implemented. Without the heat medium oil heating device of the modified example, the second example is “electric heater” “the separate” one and the first straight part 1 In 2 5 2 a, 1 2 5 2 b, the \ 1 official body 1 2 5 2 f is formed as a so-called and extends linearly. They are respectively slightly coaxial electric heaters 1231 and are equipped with complainers. In other words, the shape The electric heater-like test piece 1 2 5 2 c. This bud is easy to set up, and it is easy to group people with a heat medium plus iUi 1 2 3 0 i. Compared with the overall cost of my home. Can be reduced
第31頁 544397 五、發明言兒明(29) 【發明之效果】 女〇前所述,依本發明之壓制裝置,其即使於被成形之 成型力α工物為成形溫度為甚高之樹脂時,因其可抑低熱介 質油之蒸氣壓,故不須大幅提高壓制裝置之配管系之耐壓 性能。 又,依本發明之壓制裝置,因熱板中並未内藏電加熱 器,故不須要於高溫且須上下作動之熱板安裝高電壓之配 線,不須要將配線配置成安全狀用之機構。因此可降低壓 制裝置之成本。又,因設置壓制裝置之限制較少,故可容 易地依裝置使用者之須求設置適當之裝置。P.31 544397 V. Inventor Erming (29) [Effect of the invention] As mentioned before, according to the pressing device of the present invention, even if the molding force α to be molded is a resin having a high molding temperature, At this time, because it can suppress the vapor pressure of the heat medium oil, it is not necessary to greatly improve the pressure resistance performance of the piping system of the pressing device. In addition, according to the pressing device of the present invention, since the electric heater is not built in the hot plate, it is not necessary to install high-voltage wiring on the hot plate which is high temperature and needs to be moved up and down, and it is not necessary to configure the wiring as a safety-use mechanism. . Therefore, the cost of the pressing device can be reduced. In addition, since there are fewer restrictions on the installation of the pressing device, an appropriate device can be easily installed according to the needs of the device user.
第32頁 544397 圖式簡單說明 圖一是表示本發明之第一實施例之壓制裝置整體的 圖。 圖二是表不圖一中的熱板的斷面及其控制電路的圖。 圖三是從圖二中的in — m方向所視之熱板的局部斷面 側面圖。 圖四是將圖二中的電加熱器及其安裝部分之斷面放大 圖。 圖五是圖四中的電加熱器的法蘭部安裝部分的側面 圖。 圖六是第一實施例之熱板之另例的正面斷面圖。 圖七是本發明之第二實施例之壓制裝置之整體的圖。 圖八為圖七中的熱板的斷面及其控制電路的圖。 圖九為本發明的第二實施例的熱介質油加熱裝置之整 體的圖。 圖十為自圖九中之C-C方向觀看的熱介質油加熱裝置 之部份斷面側視圖。 圖十一為本發明之第二實施例之熱介質油加熱裝置之 另例之整體的圖。Page 544 397 Brief Description of Drawings Figure 1 is a view showing the entire pressing apparatus according to the first embodiment of the present invention. FIG. 2 is a diagram showing a cross-section of the hot plate and its control circuit in FIG. 1. FIG. Fig. 3 is a partial cross-sectional side view of the hot plate viewed from the direction in-m in Fig. 2. Fig. 4 is an enlarged sectional view of the electric heater and its mounting portion in Fig. 2. FIG. 5 is a side view of a flange portion mounting portion of the electric heater in FIG. 4. FIG. Fig. 6 is a front sectional view of another example of the hot plate of the first embodiment. Fig. 7 is a view showing the entirety of a press apparatus according to a second embodiment of the present invention. FIG. 8 is a cross-sectional view of the hot plate in FIG. 7 and a control circuit thereof. Fig. 9 is a diagram of a whole heat medium oil heating device according to a second embodiment of the present invention. Fig. 10 is a partial sectional side view of the heating medium oil heating device viewed from the direction C-C in Fig. 9. Fig. 11 is an overall view of another example of a heating medium oil heating device according to a second embodiment of the present invention.
第33頁Page 33
Claims (1)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001340339 | 2001-11-06 | ||
| JP2002084574A JP4443093B2 (en) | 2001-11-06 | 2002-03-25 | Press device and control method of press device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TW544397B true TW544397B (en) | 2003-08-01 |
Family
ID=26624367
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW091122068A TW544397B (en) | 2001-11-06 | 2002-09-25 | Press device and control method of press device |
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| Country | Link |
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| JP (1) | JP4443093B2 (en) |
| CN (1) | CN100460196C (en) |
| TW (1) | TW544397B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8029721B2 (en) | 2005-11-09 | 2011-10-04 | Nike, Inc. | Method of molding footwear components |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4509606B2 (en) * | 2004-03-15 | 2010-07-21 | 株式会社名機製作所 | Hot press hot plate temperature control device |
| JP4309795B2 (en) * | 2004-04-16 | 2009-08-05 | 北川精機株式会社 | Press machine |
| JP4885124B2 (en) | 2005-03-25 | 2012-02-29 | 北川精機株式会社 | Press machine |
| JP2006297411A (en) * | 2005-04-18 | 2006-11-02 | Aida Eng Ltd | Press |
| JP5346478B2 (en) * | 2008-03-10 | 2013-11-20 | 株式会社タクマ | Heat transfer oil temperature control system for hot press equipment |
| CN103203893B (en) * | 2013-05-03 | 2015-06-10 | 湖州东方机械有限公司 | Oil heating water-cooled pressure forming machine |
| CN103341891B (en) * | 2013-06-22 | 2018-02-02 | 福建农林大学 | Man-made board hot-pressing machine thermophore conveyance conduit constructional device |
| CN103341901B (en) * | 2013-07-11 | 2017-11-10 | 福建农林大学 | A kind of wood-based plate hot pressing fast constant-temperaturecontrol control device and method |
| JP6749796B2 (en) * | 2016-06-21 | 2020-09-02 | 株式会社サーモテック | Temperature control device |
| CN106180509B (en) * | 2016-08-11 | 2017-11-14 | 中聚信海洋工程装备有限公司 | A kind of three-dimensional arrangement method of hydraulic system equipment of upper pressure type forging and stamping unit |
| JP6845201B2 (en) * | 2018-10-11 | 2021-03-17 | 株式会社日本製鋼所 | Hot press device and temperature control method for hot press device |
| CN109367119B (en) * | 2018-10-24 | 2024-04-09 | 江苏荣亿达温控科技有限公司 | Uniform-speed temperature rise and fall control system for large hot pressing plate |
| CN115339030B (en) * | 2022-09-02 | 2023-06-09 | 中隆能源科技(东莞)有限公司 | Temperature control system for quickly heating and cooling gas heat conduction oil mold temperature machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3445634C2 (en) * | 1984-12-14 | 1993-12-09 | Held Kurt | Method and device for heating the heatable machine parts of a double belt press |
| JPH0627364Y2 (en) * | 1987-04-22 | 1994-07-27 | 條範 北川 | Hot plate hot plate heating mechanism |
| CH673435A5 (en) * | 1987-05-27 | 1990-03-15 | Fela Planungs Ag | |
| CN1012809B (en) * | 1990-01-20 | 1991-06-12 | 北京化工学院 | Electrothermal oil bath type flat press |
| JP2000289043A (en) * | 1999-04-12 | 2000-10-17 | Meiki Co Ltd | Temperature control mechanism for press |
| JP2000343299A (en) * | 1999-05-31 | 2000-12-12 | Matsushita Electric Works Ltd | Multi stage press forming method |
| CN1233517C (en) * | 2000-11-16 | 2005-12-28 | 北川精机株式会社 | Pressurizing device, control method of pressurizing device and hot plate of pressurizing device |
-
2002
- 2002-03-25 JP JP2002084574A patent/JP4443093B2/en not_active Expired - Lifetime
- 2002-09-25 TW TW091122068A patent/TW544397B/en not_active IP Right Cessation
- 2002-10-31 CN CNB021479852A patent/CN100460196C/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8029721B2 (en) | 2005-11-09 | 2011-10-04 | Nike, Inc. | Method of molding footwear components |
Also Published As
| Publication number | Publication date |
|---|---|
| JP4443093B2 (en) | 2010-03-31 |
| CN100460196C (en) | 2009-02-11 |
| CN1417023A (en) | 2003-05-14 |
| JP2003205399A (en) | 2003-07-22 |
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