TW307878B - Transformer, coil, wire and producing method therefor - Google Patents
Transformer, coil, wire and producing method therefor Download PDFInfo
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- TW307878B TW307878B TW85113113A TW85113113A TW307878B TW 307878 B TW307878 B TW 307878B TW 85113113 A TW85113113 A TW 85113113A TW 85113113 A TW85113113 A TW 85113113A TW 307878 B TW307878 B TW 307878B
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Abstract
Description
經濟部中央揉隼局貝工消费合作社印装 A 7 ___B7 五、發明説明(l ) 發明說明 發明背景及相關技術的敘述 本發明相關於變歷器,電磁線圈,,電磁線豳用或在捲 繞成電磁線圈之前的導線,> 及其製造方法.· J P — U — 60 — 1 2 1 6 20掲示一種電磁線圚, » 其中電絕緣薄板配置在由具有電絕緣塗覆層的導線形成的 軸向延伸的繞組之間。 J P — A — 5 9 - 4 3 5 1 4揭示男一種電磁線圈, » 其中由具有電絕緣塗覆層的導線形成的管形繞組的軸向端 由環氧樹脂覆蓋.· 發明目的及概說, 本發明的目的爲提供變靥器:《磁線圈,.電磁線圈用 或捲繞成電磁線圈之前的導線:及其製造方法.,藉此可在 不於相對徑向內部繞組與相對徑向外部繞組之間插入電絕 緣薄板下,,不中断地,或連績地、捲繞導線而具有充份的導線 絕緣強度,及從相對徑向內部繞組至相對徑向外部繞組的高 製造效率*, 本發明的另一目的爲提供電磁線圈及其製造方法.,藉 此由具有電絕緣塗覆層的導鎳形成的管形繞組的軸向端與 習知技術相比可以增進的製造效率容易地密封,· 根據本發明的線臛用導線包含、: 電導線本體, .具有互相相對的第一及第二本體表面部 份、,及互相相對的第三及第四本體表面部份.;及 本紙張尺度遑用中國國家榣奉(CNS) A4规格(210X297公釐} - A - 叫裝--------訂-------^ (請先閱讀背面之注$項再填寫本霣) A7 B7 五、發明说明(2 ) 電絕緣層,具有互相相對的內及外層表面.,內層表面 至少部份覆蓋第一:第二’,第三及第四本臁表面部份:而 外層表面曝霣於導線外側’ 其中在捲繞成線矚之前;於第一及第二本體表面部份 的至少之—上的電絕緣層的一部份的厚度大於於第三及第 四本證表面部份的至少之一上的電絕緣層的一部份的厚度. 9 經濟部中央樣準局貝工消费合作杜印裝 (請先閱讀背面之注意事項再填寫本萸) 因爲在捲總成線圈之前I於第一及第二本慨表面部份 的至少之一上的電絕緣層的一部份的厚度大於於第三及第 四本髗表面部份的至少之一上的竃絕緣層的一部份的厚度> ,所以具有電絕緣層的厚度相對大的方向及霪絕緣層的厚 度相對小的另一方向而使得於一方向的絕緣強度比於另一 方向的絕緣強度大的線圈容易地及不中斷地形成,.不用在 相對徑向內部的管形導線繞組與相對徑向外部的管形導線 繞組之間插入管形電絕緣片·,導線繞組的管形可根據導線 在上面再捲繞及堆叠的預先形成的導線繞組的外形而變.· 在捲繞成線圈之前:於第一本體表面部份上的電絕緣 層部份的厚度及於第二本镰表面部份上的電絕緣層部份的 厚度的總量大於於第三本髏表面部份上的髦絕緣層部份的 厚度及於第四本镰表面部份上的m絕緣層部份的厚度的總 量。.當導線在捲繍及軸向堆曼而形成於相對徑向內側的第 二管形導線繞組之後繡線圈的軸線捲繞及軸向堆叠而形成 於相對徑向外側的第一管形導線捅組時.,第一及第二本體 表面部份最好於線國的徑向互相相對,,而第三及第四本體 本紙張尺度適用中國國家梯率(CNS)A4规格(210X297公釐) 經濟部中央橾準局負工消费合作社印簟 307878 a? _B7______五、發明説明(3 ) 表面部份最好於線臞的軸向互相相對,·導線貔組的管形可 根據導線在上面再捲繞及軸向堆叠的預先形成的導線繞組 的外形而變·, 第一及第二層表面之一可黏著於第三及第四本體表面 部份。,電絕緣層可包含主要電絕緣層,,及在第一及第二本 體表面部份的至少之一與主要遵絕緣層之間的補充電絕緣 層丨電導線本體可爲具有平坦形狀的第一,,第二,,第三及 第四本體表面部份的長方形。,電導線本讎可爲具有彎曲形 狀的第一,第二:第三及第四本體表面部份的搦線形或椭 圓形' 當電導線本體爲具有在第一及第二本讎表面部份的至 少之一與第三及第四本«表面部份的至少之一之間的至少 一本髏角落部份時丨爲了防止或限制於至少一本《角落部 份或其尖峰的介電破壞,,延伸於至少一本*角落部份上的 電絕緣層的一部份的厚度最好大於在第三及第四本讎表面 部份的至少之一上的電絕緣層部份的厚度,,及/或於至少 一本體角落部份在垂直於軸向的假想徑向平面上的中心位 置(大致相等於尖峰)上的電絕緣層的一部份的厚度最好 大於在第三及第四本體表面部份的至少之一上的電絕緣層 部份的厚度' 當電絕緣層包含在第一及第二本體表面部份的至少之 —與第三及第四本體表面部份的至少之一之間連績延伸的 內電絕緣膜,,及在第一及第二本嫌表面部份的至少之一上 覆蓋內電絕緣膜的一部份的外電絕緣膜丨且m導線本體具 本紙张尺度適用中國國家標率(CNS)A4规格(2丨0X297公釐) -β - (請先聞讀背面之注意事項再填薄本頁) 經濟部中央橾準局貝工消费合作社印裝 A7 ____B7_ 五、發明説明(4〉 有在第一及第二本體表面部份的至少之一輿第三及第四本 體表面部份的至少之一之間的至少一本髏角落部份時,,爲 了防止或限制於至少一本體角落部份或其尖峰的介電破壞 ,外《絕緣膜最好在至少一本體角落部份上延伸至內電絕 緣膜的一部份之上\及/或在第三及第四本體表面部份的 至少之一上延伸至內電絕緣膜的一部份之上,*當電絕緣層 包含在第一及第二本體表面部份的至少之一與第三及第四 本髖表面部份的至少之一之間連績延伸的內電絕緣膜,,及 在第一及第二本髏表面部份的至少之一上覆蓋內電絕緣膜 的一部份的外電絕緣膜:.且m導線本體具有在第一及第二 本體表面部份的至少之一與第三及第四本體表面部份的至 少之一之間的至少一本體角落部份時.,爲了防止或限制於 至少一本髏角落部份或其尖峰的介電破壤、,外電絕緣膜最 好在至少一本體角落部份於垂直於軸向的假想徑向平面上 的中心位置上延伸至內電絕緣膜的一部份之上/ 當電絕緣層包含覆蓋第一及第二本體表面部份的至少 之一的內電絕緣膜.,及連績覆董第三及第四本體表面部份 的至少之一及在第一及第二本«表面部份的至少之一上的 內電絕緣膜的一部份的外電絕緣膜:且電導線本髖具有在 第一及第二本髗表面部份的至少之一與第三及第四本體表 面部份的至少之一之間的至少一本體角落部份時.,爲了防 止或限制於至少一本讎角落部份或其尖峰的介m破«.,內 電絕緣膜最好延伸於至少一本髗角落部份上*內電絕緣膜Printed by the Ministry of Economic Affairs, Central Falcon Bureau Beigong Consumer Cooperatives A 7 ___B7 V. Description of the invention (l) Description of the invention Background of the invention and description of related technologies The present invention relates to a calendar, electromagnetic coil, electromagnetic wire or used in volume The wire before being wound into an electromagnetic coil, > and its manufacturing method. JP — U — 60 — 1 2 1 6 20 shows an electromagnetic wire coil, »where the electrically insulating thin plate is configured to be formed of a wire having an electrically insulating coating layer Between the axially extending windings. JP — A — 5 9-4 3 5 1 4 reveals a male electromagnetic coil, »where the axial end of the tubular winding formed by a wire with an electrically insulating coating is covered with epoxy resin. · Purpose of the invention and overview , The purpose of the present invention is to provide a magnetic device: "Magnetic coils. Electromagnetic coils or wires before being wound into electromagnetic coils: and its manufacturing method. By this, the inner winding and the radial Inserted between the outer windings under an electrically insulating sheet, without interruption, or successively, winding the wire with sufficient wire insulation strength, and high manufacturing efficiency from the relatively radial inner winding to the relatively radial outer winding * , Another object of the present invention is to provide an electromagnetic coil and a manufacturing method thereof, whereby the axial end of a tubular winding formed of a nickel-conducting coating layer having an electrically insulating coating layer can be improved in manufacturing efficiency as compared with the conventional technology. Ground seal, according to the present invention, the wire conductor includes: an electrical wire body, having mutually opposed first and second body surface portions, and mutually opposed third and fourth body surface portions; And this paper Do not use the Chinese National Standard (CNS) A4 specification (210X297mm)-A-Order -------- Order ------- ^ (Please read the note $ item on the back and fill in (Ben) A7 B7 5. Description of the invention (2) Electrically insulating layer with mutually opposed inner and outer surface. The inner surface at least partly covers the first: second, third and fourth parts of the surface : The outer layer surface is exposed on the outside of the wire. Before winding into a wire, the thickness of a part of the electrically insulating layer on at least one of the first and second body surface parts is greater than that of the third and 4. The thickness of a part of the electrical insulation layer on at least one of the surface parts of this certificate. 9 The Central Sample Bureau of the Ministry of Economic Affairs of Beigong Consumer Cooperative Du Printing (please read the precautions on the back before filling in this book) Before winding the assembly coil, the thickness of a portion of the electrically insulating layer on at least one of the surface portions of the first and second surfaces is greater than at least one of the surface portions of the third and fourth surfaces The thickness of a part of the insulating layer is greater than the thickness of the insulating layer, so the thickness of the insulating layer is relatively large and the thickness of the insulating layer is relatively small In the other direction, the coil with a higher insulation strength in one direction than the other direction can be easily and uninterruptedly formed. It is not necessary to use tubular conductor windings in the relatively radial interior and tubular shapes in the relatively radial exterior A tubular electrical insulating sheet is inserted between the wire windings. The shape of the wire winding can be changed according to the shape of the pre-formed wire winding on which the wire is wound and stacked. Before winding into a coil: at the first body The total thickness of the electrically insulating layer on the surface and the thickness of the electrically insulating layer on the surface of the second sickle is greater than the thickness of the insulating layer on the surface of the third skull The thickness and the total thickness of the m-insulating layer on the surface of the fourth sickle. When the wire is wound and wound axially, it is formed after the winding of the second tubular wire formed on the relatively radial inside When the axis of the coil is wound and stacked axially to form the first tubular conductor peg on the relatively radial outer side, the first and second body surface portions are preferably opposed to each other in the radial direction of the wire country, and the first The third and fourth bodies of this paper are applicable National Grading Rate (CNS) A4 specification (210X297mm) The Ministry of Economic Affairs, Central Bureau of Preparatory Work, Consumer Labor Cooperative Ink 307878 a? _B7______ V. Description of the invention (3) The surface parts are preferably opposed to each other in the axial direction of the line , The tube shape of the wire braid group can be changed according to the shape of the pre-formed wire winding on which the wire is wound and axially stacked, and one of the first and second layer surfaces can be adhered to the third and fourth bodies Surface part. The electrical insulation layer may include a primary electrical insulation layer, and a supplementary electrical insulation layer between at least one of the first and second body surface portions and the primary compliance insulation layer. The electrical conductor body may be a flat shape One, second, third and fourth body surface are rectangular. , The electrical lead body can be the first, second, curved shape of the third and fourth body surface parts when the electrical wire body is provided on the first and second surface parts At least one corner of at least one copy between at least one of the copies and at least one of the surface parts of the third and fourth copies «To prevent or limit to the dielectric of at least one copy of the corner section or its peak Destruction, the thickness of a portion of the electrically insulating layer extending on at least one corner portion is preferably greater than the thickness of the portion of the electrically insulating layer on at least one of the third and fourth surface portions , And / or the thickness of a portion of the electrically insulating layer at the center position (approximately equal to the peak) of at least one corner portion of the body in an imaginary radial plane perpendicular to the axial direction is preferably greater than that at the third and The thickness of the electrically insulating layer part on at least one of the fourth body surface parts' When the electrically insulating layer is included in at least one of the first and second body surface parts-and the third and fourth body surface parts At least one of the internal electrical insulating films extending continuously, and in the first The outer electrical insulating film covering a part of the inner electrical insulating film on at least one of the second surface parts and the body of the m wire have the paper size applicable to the China National Standard (CNS) A4 specification (2 丨 0X297mm ) -Β-(Please read the precautions on the back and then fill in this page) Printed A7 ____B7_ by the Ministry of Economic Affairs, Central Bureau of Industry and Commerce Beigong Consumer Cooperative V. Description of the invention (4> Available on the surface of the first and second bodies In order to prevent or limit dielectric damage to at least one corner portion of the body or its peak when at least one corner portion of at least one of the third and fourth body surface portions is at least one portion , The outer insulating film preferably extends over at least one corner portion of the body over a portion of the inner electrical insulating film \ and / or extends to the inner surface over at least one of the third and fourth body surface portions On a part of the insulating film, * when the electrically insulating layer is included between at least one of the first and second body surface parts and at least one of the third and fourth hip surface parts Internal electrical insulating film, and at least one of the surface portions of the first and second skulls An outer electrically insulating film covering a portion of the inner electrically insulating film: and the m-lead body has at least one of the first and second body surface portions and at least one of the third and fourth body surface portions Between at least one corner of the body. In order to prevent or limit the dielectric breakdown of at least one corner of the skull or its peak, the outer electrical insulating film is preferably perpendicular to the axis at least in the corner of the body The center of the imaginary radial plane extends above a part of the inner electrical insulating film / When the electrical insulating layer includes an inner electrical insulating film covering at least one of the first and second body surface portions., And successively covering at least one of the surface portions of the third and fourth bodies and the external electrical insulation film of a portion of the internal electrical insulation film on at least one of the first and second surface portions: and When the electrical lead has at least one corner portion of the body between at least one of the first and second surface portions of the second and at least one of the third and fourth surface portions of the body, in order to prevent or restrict In the corner of at least one corner of the book or its spikes, it is broken «., Preferably the insulating film extends over at least one corner portion Lu inner electrically insulating film *
K 最好到達第三及第四本賺表面部份的至少之一,及/或內 (請先閲讀背面之注意事項再填寫本頁)K It is best to reach at least one of the third and fourth profitable surface parts, and / or within (please read the notes on the back before filling this page)
T 装· *?τ' 本紙張尺度遢用中國《家橾率(CNS > Α4规格(2丨0Χ297公釐) -7 - A7 __^_B7_^_ 五、發明説明(5 ) 電絕緣膜最好延伸至至少一本讎角落部份於垂直於軸向的 假想徑向平面上的中心位置上,。 電絕緣層可包含覆蓋第一及第二本體表面部份及第三 及第四本髏表面部份之一的第一電絕緣膜,,及覆董第三及 第四本體表面部份的另一者及在第一及第二本髗表面部份 上的第一電絕緣膜的一部份的第二電絕緣膜,· 外電絕緣膜可被防止與內電絕緣膜在至少一本髏角落 部份之上的部份接觸,,被防止與內電絕緣膜在至少一本髏 角落部份的中心位置之上的部份接觸,.及/或被防止與內 電絕緣膜在第一及第二本髏表面部份的至少之一上的部份 接觸。, 外電絕緣膜可到達或接觴電絕緣膜於至少一本體角落 部份之上的部份:內電絕緣膜於至少一本體角落部份的中 心位置之上的部份:及/或內電絕緣膜在第一及第二本髏 表面部份的至少之一上的部份,》 經濟部中央橾準扃貝工消费合作社印袈 (請先《讀背*之注f項再填寫本頁) 補充電絕緣層可黏著於第一及第二本髏表面部份的至 少之一,,而主要電絕緣層可黏著於補充電絕緣層*電絕緣 餍可爲預浸膠構件/ 根據本發明的線圈用導線或線圈的製造方法,,包含以 下步驟\ 饋送具有互相相對的第一及第二本讎表面部份及互相 相對的第三及第四本體表面部份的電導線本糖,, 以內電絕緣層覆蓋第一及第二本體表面部份的至少之 一及第三及第四本髗表面部份之一 \及 本紙張尺度通用中國國家梯準(CNS ) A4規格(210X 297公釐) _ g _ 經濟部中央揉準局負工消费合作社印製 A7 B7 五、發明説明(6 ) 以外電絕綠靥覆董在第一及第二本體表面部份的至少 之一上的內電絕緣層的一部份及第三及第四本酱表面部份 的另一者。 · 藉此方法:具有電絕緣雇的厚度相對大的方向及髦絕 緣層的厚度相對小的另一方向而使得於一方向的絕緣強度 比於另一方向的絕緣強度大的線圈容易地及不中斷地形成, 0 第一及第二本體表面部份可均由內電絕緣層覆蓋.,而 在第一及第二本體表面部份的至少之一上的內電絕緣屠部 份可由外電絕緣層覆董·.第一及第二本嫌表面部份之一可 由內m絕緣層覆蓋,.而在第一及第二本髏表面部份之一上 的內電絕緣層的一部份及第一及第二本體表面部份的另一 者由外電絕緣層覆蓋%第一及第二本嫌表面部份可均由內 電絕緣餍覆蓋,,而在第一及第二本臁表面部份上的內電絕 緣層的一部份可由外電絕緣層覆董,。 根據本發明的線圈製造方法包含以下步驟.: 準備導線該導線包含具有互相相對的第一及第二本 體表面部份及互相相對的第三及第四本體表面部份的幫導 線本體及覆蓋電導線本體的電絕嫌層.,在第一及第二本 體表面部份的至少之一上的電絕緣層的一部份的厚度大於 在第三及第四本體表面部份的至少之一上的電絕緣層的一 部份的厚度,. 然後捲繞及軸向堆叠導線以形成環繞線圈的軸線的導 線繞組%及 本紙張尺度適用中困國家標準(CNS ) A4規格(210X297公釐) -0 _ (請先閲讀背面之注f項再填寫本頁) 、ΤΓ- 307878 A7 B7 五、發明说明(7 ) 再捲繞及軸向堆叠導線以形成於相對徑向外側的另一 導線繞組,•而使第一及第二本體表面部份於線禰的徑向互 相相對及第三及第四本體表面部份於線圈的軸向互相相對 9 因爲製備在捲繞及堆叠而改樊成線圈之前的包含具有 互相相對的第一及第二本體表面部份及互相相對的第三及 第四本髏表面部份的電導線本體,,及覆董襯導線本體的電 絕緣層的導線:而在第一及第二本髏表面麵份的至少之一 上的電絕緣層的一部份的厚度大於在第三及第四本髏表面 部份的至少之一上的電絕緣層的一部份的厚度.,所以具有 電絕緣層的厚度或電絕綠強度相對大的方向及電絕緣層的 厚度或電絕緣強度相對小的另一方向的線圈容易地及不中 斷地形成,.而不須在捲繞及堆叠的導線塊或陣列之間插入 電絕緣片.。 根據本發明的在改變成線圈之前的導線包含具有互相 相對的第一及第二本髏表面部份及互相相對的第三及第四 本體表面部份的電導線本,及覆蓋電導線本«的電絕緣 層,,其中在第一本髖表面部份上的電絕緣層的一部份的厚 度及在第二本體表面部份上的電絕緣層的一部份的厚度的 總量大於在第三本髏表面部份上的m絕緣層的一部份的厚 度及在第四本體表面部份上的電絕緣層的一部份的摩度的 總置/此導線明顋有用於在不在捲繞及堆叠的導線塊或陣 列之間插入電絕緣片下的線圈的容易及不中晰的形成。 根據本發明.,線圈包含於線圈的軸向及徑向捲繞及堆 本紙張尺度適用中國國家橾準(CNS ) A4现格(210X297公釐)-1〇 - -----_—訂-------^ (請先閲讀背面之注f項再填寫本頁) 經濟部中央梂準局員工消费合作社印製 經濟部中央橾準局貝工消费合作社印製 A7 __B7五、發明説明(8 ) 叠而形成管形導線繞組的導線.,及覆董管形導線練組的軸 向端的至少之一的矽氧橡膠層 因爲矽氧橡膠層具有比環氣樹脂高的撓性,,所以由在 線圈的徑向內側與經向外側之間的本體表面部份分佈或變 化所造成的於線圈軸向端的導線本體包覆中的熱應力減小 ,使得可確實防止導線本體包覆的斷裂/因此.,由具有電 絕緣包覆的導線形成的管形導線鏡組的軸向端與習知技術 相比可容易地密封.β 矽氧橡膠層可包含電絕緣固镰顆粒:使得導線本讎包 覆中的矽氧童減少且其硬度增加•.電絕緣固體顆粒可包含 石英。. 根據本發明.,線隱的製造方法包含以下步驟: \於線圈的軸向及徑向捲嫌及堆叠導線於內管上而形成 管形導線繞組,內管包含硬化前的熱固性樹脂., 以包含硬化前的熱固性樹脂的外管覆蓮管形導線嫌組 的外周邊,. 以硬化前的熱固性型矽氧橡膠層覆蓋管形導線繞組的 軸向端的至少之一:及 同時加熱內外管及矽氧橡膠層以使其硬化,。 因爲管形導線本體的軸向端的至少之一在硬化前由矽 氧橡膠層覆蓋,所以硬化前的矽氣橡膠層的軸向端包覆在 ·« 受熱時不變形或不顯著大量流動。.因此丨由具有電絕緣包 覆的導線形成的管形捲繞及堆曼導線塊的軸向端與習知技 術相比可容易地密封·. 本紙張尺度遄用中國國家楳串·(CNS) Α4规格(2丨0 X 297公嫠) -Π - ---------叫装-- (請先閱讀背面之注意事項再填寫本頁) 訂·.T loaded · *? Τ 'This paper scale uses China's "Household Rate (CNS> Α4 Specification (2 丨 0Χ297mm) -7-A7 __ ^ _ B7 _ ^ _ Fifth, the invention description (5) It can be extended to at least one corner of the book at a central position on an imaginary radial plane perpendicular to the axial direction. The electrical insulating layer may include covering the first and second body surface parts and the third and fourth books The first electrical insulating film on one of the surface portions, and the other covering the third and fourth body surface portions and the first electrical insulating film on the first and second surface surfaces Part of the second electrical insulating film, · The external electrical insulating film can be prevented from contacting with the internal electrical insulating film above at least one corner of the skull, and is prevented from contacting the internal electrical insulating film at least one corner of the skull The part above the central position of the part is contacted, and / or is prevented from being in contact with the part of the inner electrical insulating film on at least one of the first and second surface portions of the skull. The outer electrical insulating film is accessible Or connect the part of the electrical insulation film on at least one corner of the body: the internal electrical insulation film on the corner of at least one body The part above the central position: and / or the part of the inner electrical insulating film on at least one of the surface parts of the first and second skeletons, "Central Ministry of Economic Affairs, Ministry of Economics and Agriculture, Consumer Cooperatives Cooperative Seal ( Please read "Note f of back *" before filling out this page) The supplementary electrical insulation layer can be adhered to at least one of the surface parts of the first and second skulls, and the main electrical insulation layer can be adhered to the supplementary electrical insulation layer * Electrically insulated jacket can be a prepreg member / a method for manufacturing a wire or coil for a coil according to the present invention, including the following steps: feeding the first and second surface parts facing each other and the third part facing each other And the sugar on the surface part of the fourth body, covering at least one of the surface part of the first and the second body and one of the surface part of the third and the fourth body with the inner electrical insulating layer GM China National Standards (CNS) A4 specification (210X 297 mm) _ g _ Printed A7 B7 by the Ministry of Economic Affairs Central Counseling Bureau Cooperative Consumer Cooperative V. Invention description (6) Other than electric power, the green is covered by Dong Dong in the first place And internal electrical insulation on at least one of the surface portions of the second body One part of the layer and the other of the third and fourth surface parts of the sauce. · By this method: the direction with a relatively large thickness of electrical insulation and the other direction with a relatively small thickness of the insulating layer make The coil with a higher dielectric strength in one direction than the other is easily and uninterruptedly formed. 0 The first and second body surface parts can be covered by the inner electrical insulating layer. The inner electrical insulation portion on at least one of the second body surface portions may be covered with an outer electrical insulation layer. One of the first and second surface portions may be covered with an inner m insulation layer, and the first And a portion of the inner electrical insulating layer on one of the surface portions of the second skull and the other of the first and second body surface portions are covered by the outer electrical insulating layer Both can be covered by an inner electrical insulation coating, and a part of the inner electrical insulation layer on the first and second surface portions can be covered by an outer electrical insulation layer. The method for manufacturing a coil according to the present invention includes the following steps .: Preparing a wire The wire includes a main wire body having a first and a second body surface portion opposed to each other and a third and a fourth body surface portion opposite to each other Electrically insulating layer of the conductor body. The thickness of a portion of the electrically insulating layer on at least one of the first and second body surface portions is greater than on at least one of the third and fourth body surface portions The thickness of a part of the electrical insulation layer, and then winding and axially stacking the wire to form a wire winding around the axis of the coil% and the paper size is applicable to the national standard (CNS) A4 specification (210X297 mm)- 0 _ (Please read note f on the back and then fill in this page), ΤΓ- 307878 A7 B7 5. Description of the invention (7) Rewind and axially stack the wires to form another wire winding on the relatively radial outer side, • The first and second body surface parts are opposed to each other in the radial direction of the wire and the third and fourth body surface parts are opposed to each other in the axial direction of the coil. 9 Because it is prepared in winding and stacking, it is changed into a coil Previous inclusions The electrical conductor body with the first and second body surface portions opposed to each other and the third and fourth main skull surface portions opposed to each other, and the wire covered with the electrically insulating layer of the conductor body: And the thickness of a part of the electrically insulating layer on at least one of the surface parts of the second skull is greater than the thickness of a part of the electrically insulating layer on at least one of the surface parts of the third and fourth skulls . Therefore, the coil with the thickness of the electrical insulation layer or the electrical green strength is relatively large and the thickness of the electrical insulation layer or the electrical insulation strength is relatively small in the other direction. The coil is easily and uninterruptedly formed. Insert electrically insulating sheets between the wire blocks or arrays that are wound and stacked. The wire according to the present invention before being changed into a coil includes an electric wire book having first and second skull surface parts opposed to each other and third and fourth body surface parts opposed to each other, and covering the electric wire book « Electrical insulation layer, wherein the total thickness of a portion of the electrical insulation layer on the first hip surface portion and a thickness of the electrical insulation layer on the second body surface portion is greater than The thickness of a part of the m-insulating layer on the surface of the third skull and the friction of the part of the electrical insulating layer on the surface of the fourth body It is easy and indistinct to form coils that are inserted under the electrically insulating sheet between the wound and stacked wire blocks or arrays. According to the present invention, the coil is included in the axial and radial winding of the coil and the stacking paper size is applicable to the Chinese National Standard (CNS) A4 present grid (210X297mm) -1〇- -----_- order ------- ^ (Please read note f on the back and then fill out this page) Printed by the Ministry of Economic Affairs, Central Bureau of Commerce, Employee Consumer Cooperatives Printed by the Ministry of Economic Affairs, Central Bureau of Customs, Beigong Consumer Cooperatives A7 __B7 V. Inventions Description (8) The wire which is stacked to form a tubular wire winding., And the silicone rubber layer covering at least one of the axial ends of the tube-shaped wire training group. Because the silicone rubber layer has higher flexibility than the ring gas resin, Therefore, the thermal stress in the wire body coating at the axial end of the coil caused by the distribution or change of the body surface portion between the radial inner side and the warp outer side of the coil is reduced, so that the wire body coating can be reliably prevented The fracture / therefore, the axial end of the tube-shaped wire mirror group formed by the wire with the electrical insulation coating can be easily sealed compared with the conventional technology. The beta silicone rubber layer may contain electrically insulating solid sickle particles: The silicone boy in the wire cover is reduced and its hardness is increased. The solid particles may include quartz. According to the present invention, the manufacturing method of the wire concealment includes the following steps: \ Axial and radial winding of the coil and stacking of wires on the inner tube to form a tubular wire winding, the inner tube contains the thermosetting resin before hardening., Cover the outer periphery of the lotus tube conductor with an outer tube containing thermosetting resin before hardening. Cover at least one of the axial ends of the tube winding with a thermosetting silicone rubber layer before hardening: and simultaneously heat the inner and outer tubes And silicone rubber layer to harden it. Because at least one of the axial ends of the tubular lead body is covered with a silicone rubber layer before hardening, the axial end of the silicone gas rubber layer before hardening is covered with «without deformation or significant flow when heated. . Therefore, the tube-shaped winding formed by the electrically insulated coated wires and the axial ends of the stacking wire blocks can be easily sealed compared with the conventional technology .. This paper size uses the Chinese national skewer. (CNS ) Α4 specifications (2 丨 0 X 297 Gongjia) -Π---------- ordering-(please read the precautions on the back before filling this page) Order
J 鯉濟部中央梂準局貝工消费合作社印^ Μ ___Β7 五、發明説明(9 ) 內管及外管可爲包含熱固性樹脂如環氣樹脂的预浸膠 構件· 較佳實施例的詳細敘述 圖1爲根據本發明的實施例的用於乾變壓器繚圈的導 線的剖面圈。 如圖所示,.連績紙片被使用成爲第一絕緣紙2 a .,且 以U形封閉長方形導讎1的三側:在此之上成爲第二絕緣 紙2 B的連績紙片以倒U形射閉相對的三側, 如此,,因爲導體由第第一及第二絕緣紙捲繞及封閉,, 所以絕緣紙的包覆厚度依導髗1的方向而不同,·J Printed by Beigong Consumer Cooperative of the Central Bureau of Seismology of the Ministry of Economy and Economy ^ Μ ___ Β7 5. Description of the invention (9) The inner tube and the outer tube may be prepreg members containing thermosetting resins such as ring gas resins · Detailed description of preferred embodiments FIG. 1 is a cross-sectional ring of a wire used for a dry transformer winding according to an embodiment of the present invention. As shown in the figure, the continuous sheet of paper is used as the first insulating paper 2a, and the three sides of the rectangular guide 1 are closed in a U-shape: the continuous sheet of paper that becomes the second insulating paper 2B on top of this The U-shaped beams close the three opposite sides. As such, because the conductor is wound and closed by the first and second insulating papers, the coating thickness of the insulating paper differs depending on the direction of the guide 1.
(當假設圖中所示的導嫌的縱向爲X方向.,而横向爲Y 方向時\包覆厚度於X及Y方向不同。,於X及Y方向的絕 緣包覆厚度比爲^:: : α 2 = 1 : 2 當此種導線由線圈捲繞機形成線画時,,捲繍從最下層 的一端開始,於另一端結束,以相同方式徑向升高一層及 • · 重叠而形成下一層〗此程序重覆至最外層.·如此.,決定一 端至另一端爲線臞的寬度方向·k而升高及重叠方向爲叠合 方向: Y如果假設線圈寬度方向爲X方向, •而線鼸叠合方向爲 Y方向,,則於Y方向的絕緣包覆厚度比於X方向的絕緣包 覆厚度厚,.且α: : α2 =1 : 2,.因而不須需要複雜操 作的中間層紙的插入:而可只以導體包覆在層之間達成絕 緣? 本紙張尺度適用中國钃家橾準(CNS ) Α4说格(210Χ 297公釐) -12 - (請先閲讀背面之注意事項再填寫本頁) 裝· 訂-· 307878 A7 B7 五、發明説明(10 ) 圖2爲藉著捲綸麵2的導線而形成的線鼸的主要部份 的剖面圖.· 在圖2中*甩來包覆導體的絕綠紙的材料可爲具有低 介《係數的任何絕緣材料:包含聚醢胺(PA),聚棻二 甲酸乙二酯(PEN),,聚醣亞胺(PI),聚醚醢亞胺 (PEI),聚苯硫醚(PPS),聚對苯二甲酸乙酯( PET),.及預浸膠絕緣材料。 > Y如圖2所示,此資施例的線鼸具有管形形狀?此外, 其具有於管形的內側的內絕緣層.,及於管形的外側的外絕 緣靥。.導線被捲繞以在內絕綠屠與外絕綠層之間形成多個 導體層,。 導線具有於線圈的徑向面向內側的第一表面,,於線圈 的徑向面向外側的第二表面,.及面向線颺的軸向的第三及 第四表面。,表面絕緣靥於面對線圈釣徑向的部份比於面對 線圈的軸向的部份具有較大的厚度:因爲導線如此形成,, 且多個導體層於線圈的徑向稹合:所以於線圈的徑向的表 面絕緣層的總量大於於線圚的軸向的表面絕緣層的總量.· 在此實施例中,、最內部的導體層的第一表面形成內絕 緣層,.而最外部的導體層的第二表面形成外絕緣層.。 —般而言,.於相鄰層的相鄰導線之間的電壓比相同層 的相鄰導線之間的電壓高•.並且在圓2中,.相鄰層的相鄰 導線之間的電壓Λνι比相同層的相鄰導線之間的電壓△ ν2高:所以,,於線圈的徑向比於線圈的軸向需要較高的 絕緣容置•本發明在不使用片狀絕緣材料於層之間下解決 本紙張尺度逯用中國國家標率(CNS ) Α4规格(210X297公釐)-❻- -1裝-----J—訂------^ (請先閲讀背面之注f項再填寫本頁) 經濟部中央標準局貝工消费合作社印製 經濟部中央標準局ec工消费合作社印製 A7 B7五、發明説明(11 ) 此要求。 另外,在圓2中,如果於所示部份在嫌懕器中的可能 * » 電壓差爲△乂1及^乂2 ,則宜於使於線圈宽度方向的絕 緣包覆厚度0!1及於嫌圈叠合方向的絕緣包覆厚度α2相 應於於各別方向的分配電位Δνι與AV2的比,。在實施 例1的圖1中αι :£12=1:2、,使得可使絕緣紙的厚: 度比所需的厚,.特別是在線圈寬度方向.· 以下參考圖3及4敘述本發明的另一實施例.· ΐί 3爲根據本發明的另一實施例的用於乾變壓器線圈 的導線的剖面圓¥ 4爲根據本發明的再另一實施例的用 於乾變壓器線圚的導線的剖面·» 圓3顯示一導線,,其中絕緣紙2 c (厚度/9)於線圈 叠合方向包含於導體1的一側•.圖4顯示一導鎳:其中絕 綠紙2 c (厚度yS/2 )被置於導髏的兩側:當使用此導 線時:於叠合方向與宽度方向的任何分配霉位比可藉著具 有不同厚度的絕緣紙2 a (厚度τ) ,. 2b (1[度τ),, 及2 c (厚度/3或;8/2)的組合而逋應藉著以線圈捲 繞機捲繞園3及4所示的道些導線可構成乾變壓器線圈,。 以下參考 5敘述本發明的另/一實施例。 於圓2所示的資施例1的截面A,因爲導體1 a及 1 b之一的角落相對於另一導镰定位,,所以絕緣紙的厚度 在二導體之間可能變得較薄.· 圖5爲根據本發明的另一實施例的用於乾變壓器線麵 的導線的剖面圈·.在圖5中*當連績綹緣紙2 a及2 b延 * --------「袭--------訂-------^ (請先閲讀背面之注$項再填寫本頁) 本紙張尺度適用中國國家橾準(CNS ) A4規格(210X297公釐) 14 - AT B7 經濟部中央標準局負工消费合作社印製 五、發明説明(12 ) 伸及轉回遍及導髏1的角落以確畤封閉導體時.,導體之間 的對角線上的絕緣紙的厚度可維持,因而也可增進導線的 k 絕緣性能 '可藉著使用此導線及以線圈捲繞機捲繞導線而 形成線圈。 I 以下參考圓6敘述本發明的另實施例。 圖6爲根據本發明的另一實施例的用於乾變壓器線圈 的導線的剖面圖.。圖6顯示導線的較寬側向線圈的徑向捲 繞的情況。 ♦ 導線1的較短側以連績絕緣紙2 a及2 b’包覆成雙層 。如此,也可增進導線的絕綠性能.,且可製造使用此導線 % 的線圈。 以下參考圖7敘述本發明的另一實施例· 圓7爲顯示根據本發明的另一實施例的用來製造乾變 壓器線圈的方法的概略圖? 如圖所示:製造方法包含導《供應步嫌6:包覆安裝 步驟7丨及線圈捲繞步驟8,。 在導體供應步驟6中:導» 1爲銅或鋁線:且成爲裸 * ♦ · 線供應、 在包覆安裝步驟7中、包轆安裝工模j :及j 2設置 在導體1的每一側以沿著供應的導镰1的每一側以U形依 序放置絕緣紙2 3及213».各工模〗1及】2設計成於一 側具有開口而以U形形成剩餘的三側v且沿著從一捲紙供 應源拉引的絕緣紙2 a及2 1)的饋送方向截面稂逐漸減小 ·* ,使得絕綠紙2 a及2 b沿著導體1放置,· (請先閲讀背面之注意事項再填寫本頁)(When it is assumed that the longitudinal direction shown in the figure is the X direction. And the horizontal direction is the Y direction, the coating thickness is different in the X and Y directions. The ratio of the insulating coating thickness in the X and Y directions is ^ :: : Α 2 = 1: 2 When this type of wire is formed by a coil winding machine, the winding starts from one end of the lowermost layer and ends at the other end. One layer] This procedure is repeated to the outermost layer .. So, it is determined that the width direction of the line yoke is from one end to the other. The rising direction and the overlapping direction are the overlapping direction: Y. If the coil width direction is assumed to be the X direction, and If the wire-emulsion overlapping direction is the Y direction, the thickness of the insulation coating in the Y direction is thicker than the thickness of the insulation coating in the X direction, and α:: α2 = 1: 2, so there is no need for complex operations Insertion of layered paper: Can the insulation be covered only by conductors? This paper size is suitable for China National Standard (CNS) Α4 said grid (210Χ 297mm) -12-(please read the notes on the back first Please fill in this page again for details) Binding · Order-307878 A7 B7 V. Description of the invention (10) Section 2 is a cross-sectional view of the main part of the wire mule formed by the wire of the surface 2. In FIG. 2 * The material of the green paper that is thrown around the conductor can be any insulating material with a low dielectric coefficient: including polyacetamide (PA), polyethylene glycol dicarboxylate (PEN), polysaccharide imine (PI), polyetherimide (PEI), polyphenylene sulfide (PPS), polyethylene terephthalate (PET) ), And prepreg insulation materials.> As shown in Fig. 2, the wire mule of this embodiment has a tubular shape? In addition, it has an inner insulating layer on the inner side of the tubular shape. The outer insulation of the outer side .. The wire is wound to form a plurality of conductor layers between the inner insulation layer and the outer insulation layer. The wire has a first surface facing the inside in the radial direction of the coil. The second surface that faces radially outward, and the third and fourth surfaces that face the axial direction of the wire lift. It has a large thickness: because the wire is formed in this way, and the multiple conductor layers are combined in the radial direction of the coil: so in the radial surface insulation layer of the coil The total amount is greater than the total amount of the axial surface insulation layer of the wire coil. In this embodiment, the first surface of the innermost conductor layer forms an inner insulation layer, and the second surface of the outermost conductor layer Forming an outer insulating layer. Generally speaking, the voltage between adjacent wires in adjacent layers is higher than the voltage between adjacent wires in the same layer. And in circle 2, the phase of adjacent layers The voltage between adjacent wires Λνι is higher than the voltage between adjacent wires of the same layer △ ν2: Therefore, the radial direction of the coil requires a higher insulation accommodation than the axial direction of the coil. Insulation-like material is installed between the layers to solve this paper standard. China National Standard (CNS) Α4 specification (210X297mm)-❻--1 installed ---- -J-set ------ ^ ( Please read note f on the back and then fill out this page) Printed by the Ministry of Economic Affairs Central Standards Bureau Beigong Consumer Cooperative Printed by the Ministry of Economic Affairs Central Standards Bureau ec Industrial and Consumer Cooperatives A7 B7 V. Invention Instructions (11) This requirement. In addition, in circle 2, if the possible part in the indicated part is possible in the sensor * »The voltage difference is △ Q1 and ^ Q2, it is appropriate to make the thickness of the insulating coating in the width direction of the coil 0! 1 and The thickness of the insulating coating α2 in the overlapping direction of the suspected ring corresponds to the ratio of the distribution potential Δνι to AV2 in each direction. In FIG. 1 of Embodiment 1, αι: £ 12 = 1: 2, so that the thickness of the insulating paper can be made thicker than required, especially in the width direction of the coil. This will be described below with reference to FIGS. 3 and 4. Another embodiment of the invention. Ll 3 is a cross-sectional circle of a wire for a dry transformer coil according to another embodiment of the invention. ¥ 4 is for a dry transformer wire according to yet another embodiment of the invention. Cross section of the wire · »Circle 3 shows a wire, in which the insulating paper 2 c (thickness / 9) is included on the side of the conductor 1 in the direction of coil overlap. • Figure 4 shows a nickel guide: where the green paper 2 c ( Thickness yS / 2) is placed on both sides of the guide skeleton: when using this wire: any distribution of mold position ratio in the stacking direction and width direction can be achieved by insulating paper 2 a (thickness τ) with different thickness. 2b (1 [degrees τ), and 2 c (thickness / 3 or; 8/2) and it should be a dry transformer by winding some wires shown in circles 3 and 4 with a coil winding machine Coil ,. The following describes another / an embodiment of the present invention with reference to 5. Cross-section A of Example 1 shown in circle 2, because the corners of one of the conductors 1 a and 1 b are positioned relative to the other guide sickle, the thickness of the insulating paper may become thinner between the two conductors. Figure 5 is a cross section of a wire used for a dry transformer line surface according to another embodiment of the present invention. In Figure 5 * Dang Lianji Dianyuan paper 2 a and 2 b extension * ------ -"創 -------- 訂 --------- ^ (Please read the note $ item on the back and then fill in this page) This paper size is applicable to China National Standard (CNS) A4 specification (210X297 Mm) 14-AT B7 Printed by the Consumer Labor Cooperative of the Central Bureau of Standards of the Ministry of Economy V. Description of invention (12) When extending and turning back to the corner of the guide skeleton 1 to ensure that the conductor is closed, the diagonal between the conductors The thickness of the insulating paper can be maintained, which can also improve the k insulation performance of the wire. The coil can be formed by using this wire and winding the wire with a coil winding machine. I The following reference circle 6 describes another embodiment of the present invention. Fig. 6 is a cross-sectional view of a wire for a dry transformer coil according to another embodiment of the present invention. Fig. 6 shows the radial winding of the wider lateral coil of the wire Situation. ♦ The shorter side of the wire 1 is covered with double-layer insulation paper 2 a and 2 b 'to form a double layer. In this way, the greenness of the wire can also be improved. And the coil using this wire can be manufactured. The following reference Fig. 7 describes another embodiment of the present invention. Circle 7 is a schematic diagram showing a method for manufacturing a dry transformer coil according to another embodiment of the present invention. As shown in the figure: the manufacturing method includes a guide "Supply Step 6" : Step 7 of cladding installation and step 8 of coil winding. In conductor supply step 6: Conductor »1 is copper or aluminum wire: and becomes bare * ♦ · Wire supply, in cladding installation step 7, wrap around Installation tool j: and j 2 are provided on each side of the conductor 1 to place insulating paper in a U-shape in sequence along each side of the supplied guide 1 2 3 and 213 ». Each tool〗 1 and] 2 Designed to have an opening on one side to form the remaining three sides v in a U shape and to gradually decrease the cross-sectional grain along the feeding direction of the insulating paper 2 a and 2 1) drawn from a roll paper supply source * Green paper 2 a and 2 b are placed along the conductor 1, · (Please read the notes on the back before filling this page)
T 裝· 訂-· 4 本紙張尺度逋用中國國家橾率(CMS > A4规格(210X297公痛〉 經濟部中央梯準局貝工消费合作社印裝 A7 _________B7 _ 五、發明説明(13 ) 工模j i沿著導體1的側邊以U形放置絕緣紙2 a .· 然後,.工模j 2從相反於U形的一側以相反U形放置絕緣 紙2 b於導體1及以U形沿_嫌1放置的絕緣紙2 a之上 而形成絕緣包覆線圈· > 然後,.在線豳捲繞步驟8中,.導體捲義於輥子8上/ 如果輥子8爲線圈捲繞機,.則可就此實施例線圈捲繞.。 以下參考圈8敘述本發明的另一資施例,· 圖8爲顯示根搛本發明的另一實施例的乾變壓器線圈 的概略圓。 % 圖8顯示特定使甩具有自熔性的預浸膠材料成爲導體 包覆的乾變壓器線圚的固定方法/ 預浸膠材料爲以未硬化或半硬化狀鯉的樹脂浸漬的繊 維聚集體。.道些特性被利用\當未硬化的樹脂受熱時.,黏 著性樹脂流出:充填預浸膠材料中的間陳,,且硬化,*然後 ,當外部施加壓力時.,預浸膠材料中的間賺再減小且再堅 固黏著: —般而言,.當捲繞長方形線圈時.,於嫌圏的角落或彎 曲部份獲得預浸膠材料的良好黏著性.,因爲徑向力於此產 生而造成外力,.而於線性部份不能預期以外力的固定.。 然後,.如圈8所示.,在線鼸捲繞之後:於最外側部份 以液體充填的收縮管1 0環繡線圈9捲繞及受熱,.因而可 藉著預浸膠材料的硬化及由於管10中充滇的液體的膨脹 造成的在捲繞線圈9上的壓力而增進預浸膠材料的黏著性 〇 本紙尺度適用中國國家棣準(CNS > Λ4规格(210X297公釐) _ ig _ (請先閲讀背面之注意事項再填寫本頁)T Pack · Order- · 4 This paper scale adopts the Chinese national rate (CMS> A4 specification (210X297 public pain)> Printed and printed on the A7 _________B7 _ V. Invention description (13) The mold ji places the insulating paper 2 a in a U shape along the side of the conductor 1. Then, the mold j 2 places the insulating paper 2 b in the opposite U shape from the side opposite to the U shape on the conductor 1 and in the U shape The insulating coated coil is formed on the insulating paper 2a placed along the line 1> Then, in the wire winding step 8, the conductor is wound on the roller 8 / If the roller 8 is a coil winding machine, Then the coil can be wound in this embodiment. The following describes another embodiment of the present invention with reference to circle 8. FIG. 8 is a schematic circle showing a dry transformer coil rooted in another embodiment of the present invention.% FIG. 8 It shows a specific method for fixing the self-fusible prepreg material to become a conductor-coated dry transformer coil. The prepreg material is a dimensional aggregate impregnated with the resin of uncured or semi-cured carp. Features are utilized \ When unhardened resin is heated, adhesive resin flows out: filled with prepreg material Time, and harden, * Then, when pressure is applied externally, the time in the prepreg material is reduced again and then firmly adhered: In general, when winding a rectangular coil, it is suspected The corners or curved parts of the ring have good adhesion of the prepreg material. Because the radial force is generated here, the external force is generated, and the linear part cannot be expected to be fixed by external force ... Then, as shown in circle 8 After winding on the wire mule: the outermost part is filled with a liquid-filled shrink tube 10 ring embroidery coil 9 and heated, so it can be hardened by the prepreg material and the tube 10 is filled with Yunnan The pressure on the winding coil 9 caused by the expansion of the liquid improves the adhesion of the prepreg material. The paper size is applicable to the Chinese National Standard (CNS > Λ4 specification (210X297mm) _ ig _ (please read the back (Notes and then fill this page)
T 裝. j--訂-· 經濟部中央揉率局貝工消費合作社印製 A7 B7 _五、發明说明(14 ) 如此,.可形成具有增進的預浸膠材料黏著性的乾變壓 器線圈。· 以下參考圓9·敘述本發明的另'一資施例^ 匾9爲顯示根據本發明的另一實施例的乾變壓器的概 略圖。 k 圖9爲使用根據本發明的實施例的線圈的具有分接頭 變換器的變壓器的外觀: 如圖所示,具有分接頭變換器的變懕器T具有在話器 « 架12上同相(於圖中爲三相)的捲網線圈9:安裝於上 面的分接頭變換器1 3及夾緊線圈的夾緊齬器架1 4.。 夾緊話器架14設置有端子15, 捲繞線圈9的特徽爲不須完成後的樹脂模製操作.,且 繞組係經由自熔而固定,.因而條紋1 1形成於圈周方向, 如此可製成不造成中間層缺陷的乾變壓器.。 如圈1 0 — 1 3所示,.另一實施例的樹脂模製線圈包 含以稜柱形式形成的線圈111,覆蓋線圈111的內外 表面1 1 2及1 1 3的預浸膠片1 1 8 ,,及覆薏線圈1 1 1的二端表面1 1 4的熱固性矽氧橡膠1 1 9.。 在製造樹脂模製線圈時:如圚1 1所示稜柱形式的 捲練框1 2 2安裝於線圈捲繞機1 2 1的旋轉軸1 2 1 a 上。.隨後' 絕緣預浸膠片1 1 8環繞捲繞框1 2 2的外表 面捲繞。,絕緣預浸膠片1 1 8爲以環氧樹脂漤漬的玻璃纖 維布。、導線材料在藉著驅動線圈捲繞機1 2 1而旋轉捲繞 框1 2 2的同時:於捲繍軸線S的方向環繞與線豳捲繞機 1^-----*—訂-------f (請先閲讀背面之注f項再填寫本I) 本紙張尺度適用中國國家揉準(CNS > A4規格(210X297公釐)-17 _ A7 B7 經濟部中央梂準局貝工消费合作社印笨 五、 發明説明 (15 ) 1 I 1 2 1 的 旋 轉 軸 1 2 1 a 同 軸 的 假 想 遍 TW 鰌 軸線 1 2 5 被 捲 1 1 0 k 當 第 ―― 層 完 成 時 » 中 間 層 <£BL 絶 緣 片 ( 未 顯 示 ) 施 加 於 其 1 1 外 表 面 1 » 且 導 線 材·料 TBm «β fin! 於 其 外 arfar ΤΤΤΓ 衮面 上 以 形 成 第 二 層 〇 於 1 I 其 外 表 面 上 也 施 加 中 間 層 絕 緣 片 0 如 此 藉著重 覆 以 上 的 程 請 先 閱 1 I 序 而 於 層 方 向 R 捲 雄 從 偷 7W 軸 線 1 2 5 分 開 的 若 干 層 的 導 背 面 1 « I 1 線 材 料 而 形 成 線 rag 圈 1 1 1 0 當 形 成 線 園 1 1 1 時 > 絕 緣 預 之 注 意 1 1 浸 m 片 1 1 8 也 環 繞 繚 am 1 1 1 的 外 表 面 1 1 3 捲繍 « • 此 事 項 1 I 處 於 內 外 表 層 1 1 2 及 1 1 3 上施 加 有絕緣預 漫 膠 片 再 填 寫 本 1 裝 I 1 1 8 的 線 raw 圈 1 1 1 稱 ilw 樹 脂 樓製線 醑 中 間 產 物 1 1 0 a « 頁 1 1 I 在 樹 脂 棋 製 線 BS 園 中 間 產 物 1 1 0 a 中 於 捲繞軸 線 S 1 \ I 的 方 向 的 在 內 外 表 面 上 的 絕 緣 預 浸 膠 片 1 1 8 的 長 度 比 於 1 訂 1 捲 雄 /Wfi 軸 線 S 的 方 向 的 線 m fsa 1 1 1 的 長 度 長 〇 線 囿 1 1 1 的 1 1 端 表 面 1 1 4 及 在 內 外 表 面 上 的 絕 緣 預 浸 膠 片 1 1 8 形 成 1 1 凹 部 A 0 ,· 1 然 後 V 藉 著 使 用 如 跚 1 2 所 示 的 樹 脂 噴 射 槍 1 2 3 充 I 填 熱 固 性 矽 樹 脂 1 1 9 於 在 樹 脂 模製線 CBBS 圈 中 間 產 物 1 I 1 1 0 a 的 末 端 的 凹 部 A 內 〇 此 處 熱 固 性 矽 樹 脂 1 1 9 1 1 I 係 在 藉 著 趣 動 線 麵 閲 rm 繞 機 1 2 1 而 旋 轉 樹 脂 棋 製 線 圈 中 間 1 1 產 物 1 1 0 a 的 同 時 被 充 填 〇 * «I 1 然 後 » 完 成 熱 固 性 矽 樹 脂 的 充 壤 的 掛 脂 模 製 中 間 產 物 • 1 1 1 1 0 a 興 捲 雄 網 框 1 2 2 —. 起 從 線 BES iotk -Ml ~ wb m 1 2 1 拆 離 » 1 | 且 躺 置 於 上 面 跃 開 有 聚 四 氟 乙 嫌 的 分 離 片 1 2 7 的 乾 燥 板 1 1 1 2 6 上 0 Mtt 樹 脂 ΙμΜφ 模 製 線 ana 醒 中 間 產 物 1 1 0 a 可 躺 置 是 因 爲 ! 1 1 本紙張尺度適用中國國家棣準(CNS)A4规格( 210X297公釐) -18 - 經濟部中央標準局貝工消费合作社印掣 A7 _B7_^_ 五、發明説明(ie ) 熱固性矽樹脂於室溫具有黏性,> 而可防止其從樹脂模製線 圈中間產物1 1 0 a的凹部A垂下,,且黏性於隨後的熱固 過程中不會如同環氧樹脂似地下降,·當已躺置預定數目的 樹脂模製線圈中間產物1 1 0 a時*,聚四氟乙烯分離片 1 2 7展開於其之上,.且樹脂模製線圈中間產物1 1 0 a 放置於其上。如上所述,多個樹脂棋製線園中間產物 h 1 1 0 a以多個級堆疊在乾燥板1 2 6上·.然後:全部置 於加熱至1 30 — 1 50 °C的乾燥燼內,使得充填於線圈 111末端的熱固性矽樹脂119與置於線鱺111的內 外表面上的絕緣預浸膠片1 1 8 —起硬化·.如此,,因爲充 填有熱固性矽樹脂的多個樹脂棋製線臞1 1 0 a可以多級 堆叠及同時一次硬化.,所以可有效率地使用乾燥爐.· 一旦絕緣預漫膝片118及熱固性矽樹脂119硬化 ,則經由成形操作移除捲繞框1 2 2而完成圖1 0所示的 樹脂模製線圈?在成形操作中.,以刀具對於線圈末端的角 落去角.。 如上所述:在製造樹脂模製線屬中:因爲可一次充填 樹脂於線圈1 1 1的端表面1 1 4,且充填於線圈1 1 1 的末端1 1 4的熱固性矽樹脂1 1 9可與置於線圈1 1 1 的內外表面112及113上的絕緣預浸膠片118於一 製程中一起硬化,.所以可減少製程數及縮短製造時間週期 。另外,、因爲矽樹脂即使在硬化及收縮中仍保持黏性而不 產生外部殘餘應力,.及造成例如裂痕等問題,.所以可於短 時間週期達成硬化及退火·*在此方面也可縮短製造的時間 本紙張尺度遢用中國國家梂準(CNS ) A4规格(210X297公釐) 19 - —7 1裝丨- (請先Μ讀背面之注意事項再填寫本頁) 訂-·T Pack. J--order- · Printed by the Beigong Consumer Cooperative of the Central Kneading Bureau of the Ministry of Economic Affairs A7 B7 _V. Description of Invention (14) In this way, a dry transformer coil with improved adhesion of prepreg material can be formed. The following reference circle 9 describes another embodiment of the present invention. The plaque 9 is a schematic diagram showing a dry transformer according to another embodiment of the present invention. k FIG. 9 is an appearance of a transformer with a tap converter using a coil according to an embodiment of the present invention: As shown in the figure, a transformer T with a tap converter has the same phase (on The picture shows a three-phase) mesh winding coil 9: a tap changer 13 mounted on the upper side and a clamping snug holder 14 for clamping the coil 4. The clip holder 14 is provided with terminals 15, and the special emblem of the winding coil 9 is the resin molding operation that does not need to be completed. And the winding is fixed by self-fusion, so the stripes 11 are formed in the circumferential direction, In this way, a dry transformer that does not cause defects in the middle layer can be made. As shown in the circle 1 0-1 3, another embodiment of the resin molded coil includes a coil 111 formed in the form of a prism, covering the inner and outer surfaces of the coil 111 1 1 2 and 1 1 3 prepreg film 1 18, , And the thermosetting silicone rubber 1 1 9 covering the both end surfaces 1 1 4 of the coil 1 11. When manufacturing a resin-molded coil: As shown in Fig. 11, the prism-shaped winding frame 1 2 2 is mounted on the rotating shaft 1 2 1 a of the coil winding machine 1 21. Then, the insulating prepreg film 1 1 8 is wound around the outer surface of the winding frame 1 2 2. , Insulation prepreg 1 1 8 is glass fiber cloth stained with epoxy resin. 1. The wire material is rotated around the winding frame 1 2 2 by driving the coil winding machine 1 2 1 while winding in the direction of the winding axis S and the wire winding machine 1 ^ ----- *-order- ------ f (please read note f on the back and then fill in this I) This paper size is applicable to China National Standard (CNS & A4 specifications (210X297mm) -17 _ A7 B7 Central Ministry of Economic Affairs Insignia 5. Inventive description (15) 1 I 1 2 1 The axis of rotation 1 2 1 a Co-axial hypothetical pass TW 鰌 axis 1 2 5 Volume 1 1 0 k When the first layer is completed » Intermediate layer < £ BL insulating sheet (not shown) applied to its outer surface 1 1 1 and the wire material TBm «β fin! On its outer arfar ΤΤΤΓ 衮 面 to form a second layer 〇 1 1 outside Interlayer insulation sheet 0 is also applied on the surface. So by repeating the above procedure, please read the 1 I sequence and in the layer direction R. The male guide steals the 7W axis 1 2 5 from the back layer of several layers separated 1 «I 1 line material and Forming line rag circle 1 1 1 0 when forming Line garden 1 1 1 hour > Insulation precautions 1 1 Immersion m sheet 1 1 8 also surrounds the outer surface of the am 1 1 1 1 1 3 rolls «• This matter 1 I is on the inner and outer surface layers 1 1 2 and 1 1 3 Apply insulation pre-diffusion film and fill in this book 1 Pack I 1 1 8 of the line raw circle 1 1 1 called ilw resin floor line intermediate product 1 1 0 a «Page 1 1 I in the middle of the resin chess line BS park Product 1 1 0 a The length ratio of the insulating prepreg film 1 1 8 on the inner and outer surfaces in the direction of the winding axis S 1 \ I is set to 1 The line m fsa 1 1 of the direction of the winding S / Wfi axis S The length of 1 is long. The length of the wire 1 1 1 1 1 1 The end surface 1 1 4 and the insulating prepreg film 1 1 8 on the inner and outer surfaces form a 1 1 recess A 0, · 1 and then V The resin spray gun 1 2 3 shown is filled with I and filled with thermosetting silicone resin 1 1 9 in the recess A at the end of the intermediate product 1 I 1 1 0 a of the CBBS ring of the resin molding line. Thermosetting silicone resin 1 1 9 1 1 I is filled with rotating resin chess coil center 1 1 1 product 1 1 0 a while rotating through the interesting winding machine 1 2 1 〇I «I 1 then» Done Thermosetting silicone resin-filled grease-filled molding intermediates • 1 1 1 1 0 a Xingjuan male frame 1 2 2 —. Detached from the line BES iotk -Ml ~ wb m 1 2 1 »1 | and lie down Place on the drying plate 1 2 7 on which the separation sheet 1 2 7 with Teflon leaping jumped on top 1 1 1 2 6 0 Mtt resin ΙμΜφ Molding line ana Wake up intermediate product 1 1 0 a Can lie because! 1 1 book The paper scale is applicable to China National Standard (CNS) A4 (210X297mm) -18-Printed A7 _B7 _ ^ _ of the Beigong Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs V. Description of invention (ie) Thermosetting silicone resin is sticky at room temperature And, it can prevent it from hanging down from the recess A of the resin molded coil intermediate product 1 1 0 a, and the viscosity will not drop like epoxy resin in the subsequent thermosetting process, when it is lying A predetermined number of intermediate resin molded coil when 1 1 0 a *, polytetrafluoroethylene separator 127 to expand to its top,. And the resin molded coil Intermediate 1 1 0 a placed thereon. As mentioned above, the intermediate products h 1 1 0 a of a plurality of resin chess thread gardens are stacked on the drying plate 1 2 6 in multiple stages. Then: all are placed in the dry embers heated to 1 30-1 50 ° C So that the thermosetting silicone resin 119 filled at the end of the coil 111 hardens with the insulating prepreg 1 1 8 placed on the inner and outer surfaces of the wire rod 111. As such, because multiple resins filled with the thermosetting silicone resin are made of chess The thread 1 1 0 a can be stacked in multiple stages and hardened at the same time at one time. Therefore, the drying oven can be used efficiently. Once the insulation pre-diffusion knee 118 and the thermosetting silicone resin 119 are hardened, the winding frame 1 is removed by the forming operation 2 2 and finish the resin molded coil shown in Figure 10? During the forming operation, the corner of the tool is applied to the end of the coil. As described above: In the manufacture of resin molding lines: Because the resin can be filled on the end surface 1 1 4 of the coil 1 1 1 at one time, and the thermosetting silicone resin 1 1 9 can be filled on the end 1 1 4 of the coil 1 1 1 The insulating prepreg films 118 placed on the inner and outer surfaces 112 and 113 of the coil 11 1 are hardened together in one process, so the number of processes and the manufacturing time period can be reduced. In addition, because silicone resin maintains viscosity even during hardening and shrinkage without generating external residual stress, and causes problems such as cracks, it can be hardened and annealed in a short period of time. * This can also be shortened The time of manufacture of this paper is based on China National Standards (CNS) A4 (210X297mm) 19--7 1 pack 丨-(please read the precautions on the back and fill in this page) Order- ·
J 經濟部中央橾率局貝工消费合作社印製 A7 ______B7 五、發明説明(Π ) 週期·. 〇 另外i因爲熱固性矽樹脂1 1 9對人體無害,所以不 須特別考慮防止榭脂與皮膺摘觸·,另外/因爲不須利用磨 床的毛邊去除操作,.所以不須有收集塵土的措施:如此,, 易於對每一製程提供安全措施,因而也可降低製迤成本》 % 另外,.雖然熱固性矽樹脂1 1 9具有黏性而使得即使 在其充填於在樹脂模製線圈110的末端的凹部A內而線 圈躺置時仍不會垂下:但是此黏性比環氧樹脂的黏性低.’ 使得可使用樹脂嘖射槍1 2 3來充填樹脂而使充填操作容 易,,且使充填操作自動化/ 另外,可使用化學合成膜例如聚酯腆(聚對苯二甲酸 9 乙酯)或聚棻二甲酸乙二酯成爲覆董導镰的外表面的導線 絕緣材料及用來使線圚111的層互相絕緣的中間層絕緣 材料。.在此情況中,.可能由於加入於環氣樹脂的酸酐硬化 劑而加速退化,。但是,.當使用矽樹脂時/對此種膜無害., 且對長時間週期的絕緣退化非常有利丨 當使用熱固性矽樹脂119而非傅統的環氧樹脂成爲 線圈111的端表面114的填料時:雖然如上所述提供 不同的有利處,.但是目前有熱固性矽樹脂1 1 9比環氧樹 脂贵的缺點•·另外,、因爲硬化的矽樹脂爲橡膠狀且軟j所 以可能有由於其觸感而使使用者感覺疑慮的情況。因此, * % 最好減少相當昂貴的熱固性矽樹脂119的使用置以降低 製造成本,及藉著加入比矽樹脂硬且具有耐火性及絕緣性 * 質的不昂貴材料成爲補充劑於熱固性矽樹擬119而增進 本紙ϋ度逋用中國國家樣率(CNS ) A4*L格(210/297公;* ) _ 20 - --------叫政--------11------- (請先《讀背面之注意事項再填寫本頁) 307878 at B7 經濟部中央樣率扃Λ工消费合作社印掣 五、 發明说明 (18 ) 其 觸 感 0 明 確 的 說 » * 最 好 加 入 8 0.靈 JI % 的 石 央 粉 末 於 熱 固 性 矽 樹 脂 1 1 9 成 爵補 充 m 〇 ~τ^*· "Μ* ΑΛ. .石Λ粉 末 目 前 的 價 格 經 砂 樹 脂 的 1 / 2 因 而 可 充 份 降 低 製造成 本 ,〇 使 用 加 入 有 8 0 重 量 % 的石英 粉 末 的 矽樹 脂 的 賁 驗 顯 示 雖 然 黏 性 有 某 一 程 度 的 增 加,1但 是 仍 可 藉 由 樹 Bta 聰 喷 射 槍 1 2 3 令 人 滿 意 地 資嫌 充 填 搡作· 另 外 可 於 1 1 0 一 1 2 0 °C 在 3 — 5 小 時 的 硬 化時間 獲 得预 定 特 性 〇 另 外 • 加 入 有 石 英 粉 末 的 硬 化 樹 脂 的硬度 比 不 加 入 有 石 英 粉 末 的 硬 化樹脂 的 硬 度高 • 且 所 得 的Shore硬度爲8 0 ° 或更高 〇 另 外 當 1 根 據 在 J 1 S K 6 9 1 1 ( 1 9 7 9 ) 熱 固 性 塑 臁 的 般 測 34k 方 ( Genera 1 Test i ng Method f or Th ermose 11 i ng P1 as t i C S ) ^中敘 述 的 通常 使 用 成 rrr t 耐 火 性 的 指 標 的 耐 火 性 方 法 ( 方 法A ) 實 施 測 時 加 有 8 0 重 童 % 的 石 英 粉 末 的 材 料 展 現0秒 的 燃 燒 時 閬 及 5 m m 的 燃 嫌 /913 距 離 • 而 址 m 分 類 成 m t. m 火 相比 之 下 * 對 加 入 '/Hi 胥. rffa 興 型 的 酸 酐 硬 化 劑 及 結 晶 石 英 粉 末 的硬化 33S 壤 氧 爾 脂 的 類 似 rr^L 耐 火 試 驗 展 現 1 2 — 1 4 秒 的燃 燒 時間及 1 1 1 m m 的 燃 Ά /τα 距 離 0 道 些 耐 火 試 驗 將 材料均分 類 成 耐 火 但 疋 加 入 有 8 0 重 1: % 的 石 英 粉 末 的 矽 樹脂的 ΠΤ. f. m 火 性 LL· ΪΖ 環 氣 樹 脂 有 所 增 進 0 ' 以 下 參 考 圖 1 4 XL Λ 1 5 敘述成 綺 极嫌 儺 软 明 的 實 施 例 的 樹 脂 樓 製 線 圈 9 在 此 實 施例 中 t 如 圈 1 5所示 、 形 成鐮·1 1 1 1 a 的 本纸張尺度遑用中國«家橾率(CNS)A4規格( 210X297公釐〉-21 經濟部中央橾率局貝工消费合作社印製J Printed by the Beigong Consumer Cooperative of the Central Bureau of Economic Affairs of the Ministry of Economic Affairs A7 ______B7 V. Description of the invention (Π) Cycle .. ○ In addition, because the thermosetting silicone resin 1 1 9 is harmless to the human body, no special consideration is required to prevent the fat and skin. Excerpt · In addition / because there is no need to use the burr removal operation of the grinder, so there is no need to collect dust: in this way, it is easy to provide safety measures for each process, so it can also reduce the cost of manufacturing.% In addition, Although the thermosetting silicone resin 1 19 has viscosity so that it does not sag even when it is filled in the recess A at the end of the resin-molded coil 110 while the coil is lying: This viscosity is higher than that of epoxy resin Low. 'It makes it possible to use the resin jet gun 1 2 3 to fill the resin to facilitate the filling operation, and to automate the filling operation / In addition, a chemically synthetic film such as polyester shin (polyethylene terephthalate 9) can be used Or polyethylene dicarboxylate becomes a wire insulation material covering the outer surface of Dong Daosi and an intermediate layer insulation material used to insulate the layers of the wire 111. In this case, the degradation may be accelerated due to the anhydride hardener added to the ring gas resin. However, when using silicone resin / has no harm to this kind of film, and is very beneficial to the long-term insulation degradation 丨 When using thermosetting silicone resin 119 instead of the traditional epoxy resin as the filler of the end surface 114 of the coil 111 When: Although the different advantages are provided as described above, there are currently disadvantages that thermosetting silicone resin 1 1 9 is more expensive than epoxy resin. In addition, because the hardened silicone resin is rubber-like and soft, it may be due to its A situation where the user feels suspicious by touch. Therefore, *% is better to reduce the use of relatively expensive thermosetting silicone resin 119 to reduce manufacturing costs, and by adding less expensive materials that are harder than silicone resin and have refractory and insulating properties * become a supplement to thermosetting silicone trees Propose 119 and improve the paper to use the Chinese national sample rate (CNS) A4 * L grid (210/297 g; *) _ 20--------- called political -------- 11 ------- (please read "Notes on the back and then fill out this page") 307878 at B7 Ministry of Economic Affairs, Central Sample Rate, Industry and Consumer Cooperatives Cooperative Press 5. Invention Description (18) Its tactile sense 0 clearly stated »* It is best to add 80% Ling JI% Shiyang powder to thermosetting silicone resin 1 1 9 Cheng Jue supplement m 〇 ~ τ ^ * · " Μ * ΑΛ.. Stone Λ powder current price by sand resin 1 / 2 Therefore, the manufacturing cost can be reduced sufficiently. The test using silicone resin with 80% by weight of quartz powder shows that although the viscosity has increased to a certain extent, 1 but it can still be achieved by using the Bta Cong spray gun 1 2 3 Satisfactory filling operation. In addition, the predetermined characteristics can be obtained at a hardening time of 3 to 5 hours at 1 1 0 1 1 2 0 ° C. In addition, the hardness of the hardened resin with quartz powder is higher than that without quartz The hardness of the powder hardened resin is high • and the obtained Shore hardness is 80 ° or higher. In addition, according to the general measurement in J 1 SK 6 9 1 1 (1 9 7 9) 34k square (Genera 1 Test i ng Method f or Th ermose 11 i ng P1 as ti CS) ^ The fire resistance method (Method A) described in rrr t which is usually used as an index of fire resistance (method A) is added with 80% of quartz powder The material shows 0 seconds of burning time and 5 mm of burning / 913 distance • The site m is classified as m t. M fire in comparison * For adding '/ Hixu. Rffa Hing type anhydride hardener and crystallization Quartz powder hardened 33S oxychloride similar to rr ^ L fire resistance test showed 1 2-14 seconds of combustion The Ά / τα distance between 1 1 1 mm and 0. These fire resistance tests classify the materials as refractory, but the addition of silicone resin with quartz powder of 8 0 weight 1:%. ΠΤ. F. M Fireability LL · ΪZ Circumferential resin has improved 0 ′ The following describes the resin floor coil 9 as an example of a very exquisite and soft embodiment with reference to FIG. 1 4 XL Λ 1 5 In this embodiment, t is shown in circle 15 to form a sickle. 1 1 1 1 a The size of this paper is not printed in China's «Household Rate (CNS) A4 specification (210X297 mm) -21 Printed by Beigong Consumer Cooperative of the Central Bureau of Economy, Ministry of Economic Affairs
AT ___B7 _ _ 五、發明説明(19 ) 導線材料115包含爲導線材料115的本體的導臁 1 1 6,.相鄰於導體1 1 6的外表面的部份且沿著導體 1 1 6的縱向的用於中間層絕綠的絕緣材料1 1 7 a.,及 練上面施加有用於中間層絕緣的絕綠材料11 7 a的導體 1 1 6的外表面捲繞的絕緣樹脂片1 1 7b、。 當導體116繞於捲繞軸線S的方向延伸的假想捲繞 軸線1 2 5重覆捲繞時.,絕緣樹脂片1 1 7 a確保於捲嫌 軸線S的方向相鄰的導體1 1 6之間的緦緣·.男外/當導 體1 1 6於從捲繞軸線1 2 5麵開的*合方向R以多層方 式繞假想捲繞軸線1 2 5捲練時,.用於中閹層絕綠的絕緣 材料1 1 7 a確保於叠合方向R相鄰的導讎1 1 6之間的 絕緣。在線圈1 1 1 a中,.因爲電位差在於幾合方向R相 鄰的導體之間比在於捲繞軸線S的方向相麵的導*之間高 ’所以用於中間層絕緣的絕緣材料1 1 7 a提供比絕緣樹 脂片1 1 7 b高的絕緣在此實施例中,絕緣樹脂片 1 1 7 b及用於中間層絕緣的絕緣材料1 1 7 a均由預浸 膠片形成 在此實施例中,.線圈1 1 1 a的形成*係藉著使用上 述的導線材料1 1 5 .,藉著繞於捲縝軸線S的方向的捲嫌 框(未顯示)重覆捲繞導線材料115使得施加有用於中 間層絕緣的絕緣材料1 1 7 a之側指向徑向R,,及藉著以 多層於徑向R捲繞導線材料1 1 5.。如此.,藉著使用預先 施加有用於中間層絕緣的絕緣材料1 1 7 a的導線材料 115;可去除在線圈形成製程中形成每一層之後在層之 本紙張尺度逋用中國國家橾率(} A4规格(210X297公鼇)-22 - ' ~~' ! Γ裝 I— (請先Μ讀背面之注$項再填寫本頁) --訂 .4, 經濟部中央橾準局Μζ工消费合作社印製 A7 B7 五、發明説明(20 ) 間提供中間屠絕緣片的操作 如匾1 6所示、導線本髗1可在互相相對的第一及第 二本體表面部份及互相相對的第三及第四本體表面部份之 —上由電絕緣層或電絕緣膜線圈覆蓋•如謹1 7所示,導 線本體1可由電絕緣層或電絕緣膜2覆董,電絕緣層或電 絕緣膜2包含覆董第一及第二本體表面部份及第三及第四 本嫌表面部份的第一電絕緣膜,.及覆蠆在第一本镰表面部 份及第三本體表面部份上的第一電絕緣膜部份的第二m絕 緣膜。,如圓1 8所示,,導線本«1可由覆驀第一及第二本 體表面部份,•第三及第四本體表面部份:及在第一本髏表 面部份上的電絕嫌層或氰絕緣膜的一部份的《絕嫌靥或電 絕緣膜2覆蓋; 如圖1 9所示•,圓形導線本髗1可由電絕緣層或m絕 緣膜2覆蓋\電絕緣層或電絕緣腆2包含覆董第一及第二 本體表面部份及第三本髗表面部份的內電絕緣膜.,在第一 及第二本髓表面部份上的內電絕綠膜:及襄蓋第四本體表 面部份的外電絕緣膜,,外及內電絕緣腆的重ft程度最好爲 6 0度或更大。.如圓2 0所示,圓形導線本體1可由在互 相相對的第一及第二本體表面部份及互相相對的第三及第 四本體表面部份之一上的電絕氟層或電絕緣膜2覆驀。不 ¥ 由電絕緣層或電絕綠膜2.覆蓋的導線本體1的部份所佔的 範圈最好爲6 0度或更小,。 如圖2 1所示,.卵形導線本賺1可由在互相相對的第 一及第二本體表面部份及互相相對的第三及第四本儀表面 本紙張尺度逋用中國國家棵率(CMS > Α4規格(210 X 297公羡)-23 - —II Γΐ (請先閲讀背面之注意事項再填寫本頁) 、1Τ* . .4 經濟部中夬樣率馬負工消费合作杜印装 A7 B7_五、發明说明(21 ) 部份之一上的電絕緣層或電耩緣膜2覆蒙•.如_2 2所示 ,卵形導線本《 1可由覆蒹第一及第二本II表面部份.,第 三及第四本髏表面部份,及第一本體表面部份上的霉絕緣 層或電絕緣膜的一部份的電絕緣層或電絕緣膜2覆董.。如 圓2 3所示.,卵形導線本髗珂由電絕臁層或竃絕緣膜2覆 蓋,.電絕緣層或電絕緣膜2包含覆薏第一及第二本體表面 部份及第三及第四本讎表面部份的內電継緣膜*,及藿董在 第一及第二本體表面部份及第三本體表面部份上的內電絕 緣膜的外電絕緣腆 圖式的簡單敘述 圖1爲顯示本發明的導線的部份剖面* 圖2爲顯示本發明的線臞的部份剖面_ \ 圓#3爲顯示本發明的另一導鐮的部份剖面·· 圖^爲願示本發明的另一導線的部份剖面圈。 圖f爲顯示本發明的另一導線的部份剖面圓* 圖 <爲顯示本發明的另一導線的部份剖面圈/ 圖/爲顳示根據本發明的導線製造方法及裝置的概略 斜投影園。 圓8爲顯示根據本發明的線圈製造方法及裝置的槪略 斜投影圖·, BB 9爲顬示具有本發明的嫌圈或導線的讎壓器的概略 斜投影圖i 〆" 圖1 0爲顯示本發明的另一線圏的部份剖面_ » (請先《讀背面之注f項再填寫本頁) 本紙張尺度適用中國«家槺举{ CNS ) A4现格(210X297公釐)-24 - A7 B7 五、發明说明(22 ) 圖11爲顳示根據本發明的線圈製造方法及裝置的部AT ___B7 _ _ V. Description of the invention (19) The wire material 115 includes the guide 1 1 6 which is the body of the wire material 115. The portion adjacent to the outer surface of the conductor 1 1 6 and along the conductor 1 1 6 Longitudinal insulating material 1 1 7 a. For the middle layer green insulation, and insulating resin sheet 1 1 7b wound on the outer surface of the conductor 1 1 6 on which the green insulation material 11 7 a for the intermediate layer insulation is applied ,. When the conductor 116 is repeatedly wound around the imaginary winding axis 1 2 5 extending in the direction of the winding axis S, the insulating resin sheet 1 1 7 a ensures that the adjacent conductor 1 1 6 in the direction of the winding axis S Margin between the male male / When the conductor 1 1 6 is wound in a multi-layer manner around the imaginary winding axis 1 2 5 in the * direction R from the winding axis 1 2 5 side. Used for the middle castration layer The green insulating material 1 1 7 a ensures insulation between the guide guides 1 1 6 adjacent to the stacking direction R. In the coil 1 1 1 a, because the potential difference is higher between the adjacent conductors in the coincidence direction R than between the conductors in the direction of the winding axis S, the insulating material 1 1 for interlayer insulation 7 a Provides higher insulation than the insulating resin sheet 1 1 7 b. In this embodiment, the insulating resin sheet 1 1 7 b and the insulating material 1 1 7 a for intermediate layer insulation are both formed of prepreg film in this embodiment The formation of the coil 1 1 1 a * is by using the above-mentioned wire material 1 1 5. The wire material 115 is repeatedly wound by a winding frame (not shown) around the winding axis S so that The side applied with the insulating material 1 1 7 a for the interlayer insulation points in the radial direction R, and the wire material 1 1 5 is wound in the radial direction R by multiple layers. So., by using the wire material 115 pre-applied with the insulating material 1 1 7 a for interlayer insulation; it can be removed after forming each layer in the coil forming process at the original paper scale of the layer to use the Chinese national rate (} A4 specification (210X297 Gongao) -22-'~~'! Γ installed I— (please read the note $ item on the back and then fill in this page) --Subscribe. 4, Ministry of Economic Affairs Central Bureau of Quarantine Μζ 工 consumer cooperative Printed A7 B7 V. Description of the invention (20) The operation of providing the insulating sheet in the middle is shown in the plaque 16. The lead wire 1 can be on the first and second body surface parts opposite each other and the third part opposite each other And the surface of the fourth body-the upper part is covered by an electrical insulating layer or an electrical insulating film coil • As shown in Figure 17, the lead body 1 can be covered by an electrical insulating layer or an electrical insulating film 2, an electrical insulating layer or an electrical insulating film 2 Including the first electrically insulating film covering the first and second body surface parts and the third and fourth surface parts, and covering the first sickle surface part and the third body surface part The second m insulating film on the first electrical insulating film part. As shown by circle 18, the wire Suddenly the first and second body surface parts, • the third and fourth body surface parts: and the part of the "electrical insulation layer" or the cyan insulation film on the surface of the first skull Or covered by an electrical insulating film 2; as shown in Figure 19, the round conductor 1 can be covered by an electrical insulating layer or an m insulating film 2 \ an electrical insulating layer or an electrical insulating layer 2 including covering the first and second body surfaces Inner electrical insulation film on the surface part of the third and third edema., Inner electrical insulation film on the surface part of the first and second medulla: and the outer electrical insulation film on the surface part of the fourth body, The weight of the outer and inner electrical insulation is preferably 60 degrees or more. As shown by the circle 20, the round wire body 1 can be formed by the surface parts of the first and second bodies facing each other and each other. The electrical insulation layer or the electrical insulation film 2 on one of the opposing third and fourth body surface parts is covered by the electrical insulation layer or electrical insulation green film 2. The portion of the lead body 1 covered by the electrical insulation layer or electrical insulation green film 2. The range of the fan is preferably 60 degrees or less. As shown in Figure 21, the oval wire can be made up of 1 on the surface of the first and second bodies facing each other and mutually The relative third and fourth surface of the instrument is based on the paper size of the Chinese national tree (CMS > Α4 specification (210 X 297 public envy) -23--II Γΐ (please read the precautions on the back before filling this page ), 1Τ * .. 4 The Ministry of Economic Affairs, China, the sample rate, the negative labor consumption cooperation, the du printed equipment A7 B7_V. Invention description (21) Part of the electrical insulation layer or the electrical edge film 2 is covered with ... As shown in _2 2, the oval wire book "1 may be covered by the surface parts of the first and second books II of the cymbals, the surface parts of the third and fourth skulls, and the mildew insulation on the surface parts of the first body The electrical insulating layer or part of the electrical insulating film 2 is covered by a layer or an electrical insulating film. As shown in the circle 23, the oval wire is covered by an electrical insulation layer or an insulation film 2. The electrical insulation layer or the electrical insulation film 2 includes the first and second body surface parts and the third And the fourth internal electrical marginal membrane on the surface of the clam *, and the external electrical insulation pattern of the internal electrical insulating film on the first and second body surface portions and the third body surface portion DESCRIPTION FIG. 1 is a partial cross-section showing the wire of the present invention * FIG. 2 is a partial cross-section showing the wire of the present invention_ \ Circle # 3 is a partial cross-section showing another guide of the present invention. A partial profile circle of another wire of the present invention is shown. Figure f is a partial cross-sectional circle showing another wire of the present invention * Figure < is a partial cross-section circle showing another wire of the present invention / Figure / is a schematic diagram showing the outline of the wire manufacturing method and device according to the present invention Projection garden. Circle 8 is a slightly oblique projection view showing the coil manufacturing method and apparatus according to the present invention, and BB 9 is a schematic oblique projection view showing the pressure regulator with the susceptible circle or wire of the present invention i 〆 " Figure 1 0 In order to show a partial section of another coil of the present invention _ »(please read" Note f on the back side and then fill in this page ") The paper size is applicable to China« 家 槺 举 {CNS) A4 present grid (210X297mm)- 24-A7 B7 V. Description of the invention (22) FIG. 11 is a temporal view showing the coil manufacturing method and device according to the present invention.
份剖面圖S 圚1 2爲顯示根據本發明的線圈製纖方法及裝置的概 略斜投影圖 圖13爲顯示根據本發明的線圈製造方法及裝置的概 略斜投影/ 圖1/爲顯示本發明的另一線圈的部份剖面及斜投影 圓》 圓1 5/爲顯示本發明的另一導線的部份剖面及斜投影 圖。 圖1 6#至2 3爲顯示本發明的另一導線的部份剖面圖 --------1 裝-----3--訂.------^· (請先閲讀背面之注意事項再填寫本頁) 經濟部中央橾準局貝工消费合作社印製 本紙張尺度通用中國國家梯準(CNS ) Α4規格(210X297公釐) -25 -Sectional view S 圚 12 is a schematic oblique projection view showing a method and apparatus for manufacturing a coil fiber according to the present invention. FIG. 13 is a schematic oblique projection showing a method and apparatus for manufacturing a coil according to the present invention. Partial cross-section and oblique projection circle of another coil> Circle 15 / is a partial cross-section and oblique projection diagram showing another wire of the present invention. Figure 1 6 # to 2 3 is a partial cross-sectional view showing another wire of the present invention -------- 1 installed ----- 3--order. -------- ^ (please Please read the precautions on the back and then fill out this page.) The paper standard printed by the Ministry of Economic Affairs, Central Bureau of Industry and Commerce, Beigong Consumer Cooperative, is in accordance with China National Standard (CNS) Α4 specification (210X297mm) -25-
Claims (1)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28870295A JP3683953B2 (en) | 1995-11-07 | 1995-11-07 | Manufacturing method of resin mold coil |
| JP04472396A JP3331113B2 (en) | 1996-03-01 | 1996-03-01 | Dry transformer winding, method of manufacturing the same, and dry transformer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TW307878B true TW307878B (en) | 1997-06-11 |
Family
ID=26384686
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW85113113A TW307878B (en) | 1995-11-07 | 1996-10-28 | Transformer, coil, wire and producing method therefor |
Country Status (4)
| Country | Link |
|---|---|
| CN (1) | CN1154129C (en) |
| IN (1) | IN191055B (en) |
| SG (2) | SG94321A1 (en) |
| TW (1) | TW307878B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018195666A (en) * | 2017-05-16 | 2018-12-06 | 東芝産業機器システム株式会社 | Coil and coil manufacturing method |
| CN115579236A (en) * | 2022-09-29 | 2023-01-06 | 江苏神马电力股份有限公司 | Preparation method of high-voltage winding and high-voltage winding |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE342531B (en) * | 1970-06-05 | 1972-02-07 | Asea Ab | |
| US4818909A (en) * | 1988-01-15 | 1989-04-04 | General Electric Company | Insulated coil assembly |
-
1996
- 1996-10-28 TW TW85113113A patent/TW307878B/en not_active IP Right Cessation
- 1996-10-30 IN IN1873CA1996 patent/IN191055B/en unknown
- 1996-11-06 SG SG9900927A patent/SG94321A1/en unknown
- 1996-11-06 SG SG1996011036A patent/SG43437A1/en unknown
- 1996-11-07 CN CNB96123315XA patent/CN1154129C/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| SG94321A1 (en) | 2003-02-18 |
| IN191055B (en) | 2003-09-13 |
| CN1154129C (en) | 2004-06-16 |
| SG43437A1 (en) | 1997-10-17 |
| CN1163467A (en) | 1997-10-29 |
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| MK4A | Expiration of patent term of an invention patent |