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TW202507911A - Carrier adherence mechanism of plasma processing system - Google Patents

Carrier adherence mechanism of plasma processing system Download PDF

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Publication number
TW202507911A
TW202507911A TW112130209A TW112130209A TW202507911A TW 202507911 A TW202507911 A TW 202507911A TW 112130209 A TW112130209 A TW 112130209A TW 112130209 A TW112130209 A TW 112130209A TW 202507911 A TW202507911 A TW 202507911A
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Taiwan
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processed
substrate
pasting
electrode plate
plasma process
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TW112130209A
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Chinese (zh)
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李原吉
劉品均
楊峻杰
蔡明展
盧志銘
黃家梁
李佳穎
張恩祐
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友威科技股份有限公司
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Priority to TW112130209A priority Critical patent/TW202507911A/en
Publication of TW202507911A publication Critical patent/TW202507911A/en

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Abstract

A carrier adherence mechanism of plasma processing system is disposed in a vacuum plasma processing chamber for carrying out a plasma process on a to-be-processed substrate. The vacuum plasma processing chamber includes a first electrode. The carrier adherence mechanism includes a second electrode plate and a double-sided adhesive member. The first electrode and the second electrode plate are disposed in positional alignment, with a plasma processing space formed therebetween. The double-sided adhesive member is disposed between the to-be-processed and the second electrode plate. The adhesive force of one side of the double sided adhesive member neighboring the to-be-processed substrate is greater than that of the other side thereof neighboring the second the second electrode plate. When the to-be-processed substrate is separated from the second electrode plate, the double-sided adhesive member stays on the to-be-processed substrate. Thus, the present invention prevents the to-be-processed substrate from warping during the plasma process.

Description

電漿製程系統的載體黏貼機構及載體黏貼方法Carrier pasting mechanism and carrier pasting method of plasma process system

本申請係有關於一種載體黏貼機構,特別是指一種電漿製程系統的載體黏貼機構及載體黏貼方法。The present application relates to a carrier pasting mechanism, and more particularly to a carrier pasting mechanism and a carrier pasting method for a plasma process system.

由於科技的進步,許多產業技術逐漸趨於成熟,在半導體產業的表現尤為顯著。以半導體產業觀之,對於晶圓及電路載板的製程,需要對待製程物進行表面的蝕刻、清潔等製程處理。其中,電漿處理作為製程半導體及電路板的主要技術之一,自然佔有一席之地。As technology advances, many industry technologies are becoming more mature, especially in the semiconductor industry. From the perspective of the semiconductor industry, the manufacturing process of wafers and circuit boards requires surface etching, cleaning and other process treatments. Among them, plasma treatment, as one of the main technologies for manufacturing semiconductors and circuit boards, naturally occupies a place.

於電漿製程處理中,由於電漿製程腔體內所產生的熱因素,會使得待製程物發生翹曲或位移問題。對此,一般會採用邊緣夾持固定的方式將待製程物固定於電漿製程腔體內,藉以防止待製程物產生翹曲或滑移之情形。然而,在待製程物被夾持的過程中,也是有可能發生待製程物因為碰觸到夾持物件而發生位移的狀況,使得後續製程發生對位不精準的情形。During plasma processing, the heat generated in the plasma processing chamber may cause the object to warp or shift. To address this, the object is usually fixed in the plasma processing chamber by edge clamping to prevent the object from warping or slipping. However, during the clamping process, the object may move due to contact with the clamping object, resulting in inaccurate alignment in subsequent processes.

因此,為解決上述問題,實為目前業者所要克服的一大課題。Therefore, solving the above problems is a major issue that the industry must overcome.

本申請之主要目的,在於改善過去電漿製程腔體內所產生的熱因素,使得待製程基板有翹曲情形,進而導致待製程基板製程良率下降之問題。The main purpose of this application is to improve the thermal factors generated in the plasma process chamber in the past, which causes the substrate to be processed to warp, thereby resulting in a decrease in the process yield of the substrate to be processed.

本申請之另一目的,在於避免待製程基板在被固定夾持的期間,發生待製程基板位移,而使得後續製程發生對位不精準的問題。Another purpose of the present application is to prevent the substrate to be processed from shifting while being fixed and clamped, thereby preventing the subsequent process from having inaccurate alignment.

前述目的並不妨礙其他目的之存在。若所屬技術領域之具有通常知識者自說明書、申請專利範圍或圖式等之記載可以導出之目的者,亦包含在本申請目的中。因此,本申請的目的不侷限於前述列舉之目的。The above purpose does not preclude the existence of other purposes. If a person with ordinary knowledge in the relevant technical field can derive the purpose from the description of the specification, patent application scope or drawings, it is also included in the purpose of this application. Therefore, the purpose of this application is not limited to the above listed purposes.

為達成上述目的,本申請提供一種電漿製程系統的載體黏貼機構,其設於一真空電漿製程腔體內並用於對一待製程基板進行電漿製程處理,真空電漿製程腔體內設有一第一電極,載體黏貼機構包含有一第二電極板及一雙面黏貼件。第一電極與第二電極板對應設置,第二電極板與第一電極之間形成一電漿製程空間;雙面黏貼件設置於待製程基板及第二電極板之間,雙面黏貼件相鄰於待製程基板一側之黏貼力大於雙面黏貼件相鄰於第二電極板一側之黏貼力,以使待製程基板與第二電極板分離時,雙面黏貼件停留於待製程基板上。To achieve the above-mentioned purpose, the present application provides a carrier pasting mechanism of a plasma process system, which is arranged in a vacuum plasma process chamber and used to perform plasma process treatment on a substrate to be processed. A first electrode is arranged in the vacuum plasma process chamber, and the carrier pasting mechanism includes a second electrode plate and a double-sided pasting member. The first electrode and the second electrode plate are arranged correspondingly, and a plasma process space is formed between the second electrode plate and the first electrode; the double-sided adhesive piece is arranged between the substrate to be processed and the second electrode plate, and the adhesive force of the double-sided adhesive piece adjacent to one side of the substrate to be processed is greater than the adhesive force of the double-sided adhesive piece adjacent to one side of the second electrode plate, so that when the substrate to be processed and the second electrode plate are separated, the double-sided adhesive piece stays on the substrate to be processed.

於本申請另一實施例中,本申請提供一種電漿製程系統的載體黏貼方法,其對一真空電漿製程腔體內的一待製程基板進行電漿製程處理,真空電漿製程腔體內設有一第一電極,載體黏貼方法包含以下步驟:In another embodiment of the present application, the present application provides a carrier pasting method of a plasma process system, which performs a plasma process on a substrate to be processed in a vacuum plasma process chamber, wherein a first electrode is disposed in the vacuum plasma process chamber. The carrier pasting method comprises the following steps:

步驟S1:提供一雙面黏貼件,雙面黏貼件包含一第一黏貼層及一第二黏貼層;Step S1: providing a double-sided adhesive member, wherein the double-sided adhesive member comprises a first adhesive layer and a second adhesive layer;

步驟S2:藉由第一黏貼層設置於待製程基板之一側及第二黏貼層設置於一第二電極板之一側,以固定待製程基板並進行電漿製程處理,而待製程基板與第一黏貼層之間的黏貼力大於待製程基板與第二黏貼層之間的黏貼力;Step S2: The substrate to be processed is fixed and subjected to plasma processing by disposing a first adhesive layer on one side of the substrate to be processed and a second adhesive layer on one side of a second electrode plate, and the adhesive force between the substrate to be processed and the first adhesive layer is greater than the adhesive force between the substrate to be processed and the second adhesive layer;

步驟S3:將待製程基板與第二電極板分離;以及Step S3: separating the substrate to be processed from the second electrode plate; and

步驟S4:將雙面黏貼件從待製程基板上分離。Step S4: Separate the double-sided adhesive component from the substrate to be processed.

依據上述技術特徵,本申請具有以下特點:Based on the above technical features, this application has the following characteristics:

1.本申請藉由雙面黏貼件的高黏著力,能將待製程基板黏貼定位於第二電極板上。如此一來,即可有效防止待製程基板因為熱的因素,而發生翹曲的情形,增加待製程基板的製程良率。1. The present application can adhere the substrate to be processed to the second electrode plate by using the high adhesive force of the double-sided adhesive. In this way, the substrate to be processed can be effectively prevented from warping due to heat factors, thereby increasing the process yield of the substrate to be processed.

2.本申請透過將雙面黏貼件設置於待製程基板與第二電極板之間,可防止待製程基板發生位移的狀況,避免後續製程有對位不精準的問題。2. The present application prevents displacement of the substrate to be processed by placing a double-sided adhesive between the substrate to be processed and the second electrode plate, thereby avoiding the problem of inaccurate alignment in subsequent processes.

3.本申請藉由雙面黏貼件相鄰於待製程基板一側之黏貼力大於雙面黏貼件相鄰於第二電極板一側之黏貼力,於待製程基板與第二電極板分離時,使雙面黏貼件可停留於待製程基板上。降低因雙面黏貼件黏貼過緊而有無法分離的情形。3. In this application, the adhesion force of the double-sided adhesive piece adjacent to one side of the substrate to be processed is greater than the adhesion force of the double-sided adhesive piece adjacent to one side of the second electrode plate, so that the double-sided adhesive piece can stay on the substrate to be processed when the substrate to be processed and the second electrode plate are separated, thereby reducing the situation where the double-sided adhesive piece cannot be separated due to being too tightly adhered.

為便於說明本申請於上述發明內容一欄中所表示的中心思想,茲以具體實施例表達。實施例中各種不同物件係按適於說明之比例、尺寸、變形量或位移量而描繪,而非按實際元件的比例予以繪製,合先敘明。In order to facilitate the description of the central idea of the present application in the above invention content column, specific embodiments are used for illustration. Various objects in the embodiments are depicted according to the proportions, sizes, deformations or displacements suitable for the description, rather than being drawn according to the proportions of the actual elements, which should be noted in advance.

以下參照各附圖詳細描述本申請的示例性實施例,且不意圖將本申請的技術原理限制於特定公開的實施例,而本申請的範圍僅由申請專利範圍限制,涵蓋了替代、修改和等同物。The following describes in detail exemplary embodiments of the present application with reference to the accompanying drawings, and is not intended to limit the technical principles of the present application to specific disclosed embodiments. Instead, the scope of the present application is limited only by the scope of the patent application, covering alternatives, modifications and equivalents.

請參閱圖1至圖6所示, 本申請提供一種電漿製程系統的載體黏貼機構100,其設於一真空電漿製程腔體1內並用於對一待製程基板2進行電漿製程處理,真空電漿製程腔體1內設有一第一電極3,載體黏貼機構100包含有一第二電極板10及一雙面黏貼件20。於本申請實施例中,待製程基板2可為晶圓、電路載板(例如:PCB、FPCB)、複合載板、軟板、ABF載板等需要真空電漿製程腔體1電漿蝕刻、清潔、鍍膜的物件。Please refer to FIG. 1 to FIG. 6 , the present application provides a carrier pasting mechanism 100 of a plasma process system, which is arranged in a vacuum plasma process chamber 1 and used to perform a plasma process on a substrate 2 to be processed. A first electrode 3 is arranged in the vacuum plasma process chamber 1, and the carrier pasting mechanism 100 includes a second electrode plate 10 and a double-sided pasting member 20. In the embodiment of the present application, the substrate 2 to be processed can be a wafer, a circuit carrier (e.g., PCB, FPCB), a composite carrier, a soft board, an ABF carrier, etc., which require the vacuum plasma process chamber 1 to be plasma etched, cleaned, and coated.

請配合參閱圖1所示,第一電極3與第二電極板10對應設置,第二電極板10與第一電極3之間形成一電漿製程空間4,待製程基板2於電漿製程空間4中進行電漿處理。Please refer to FIG. 1 , the first electrode 3 and the second electrode plate 10 are disposed correspondingly, and a plasma process space 4 is formed between the second electrode plate 10 and the first electrode 3 . The substrate 2 to be processed is subjected to plasma treatment in the plasma process space 4 .

雙面黏貼件20設置於待製程基板2及第二電極板10之間,雙面黏貼件20相鄰於待製程基板2一側之黏貼力大於雙面黏貼件20相鄰於第二電極板10一側之黏貼力,以使待製程基板2與第二電極板10分離時,雙面黏貼件20停留於待製程基板2上。The double-sided adhesive member 20 is disposed between the substrate 2 to be processed and the second electrode plate 10. The adhesive force of the double-sided adhesive member 20 adjacent to one side of the substrate 2 to be processed is greater than the adhesive force of the double-sided adhesive member 20 adjacent to one side of the second electrode plate 10, so that when the substrate 2 to be processed and the second electrode plate 10 are separated, the double-sided adhesive member 20 stays on the substrate 2 to be processed.

於本申請一較佳實施例中,雙面黏貼件20可採用矽膠材質來黏貼待製程基板2,待製程基板2可得到較高的黏著力,以防止待製程基板2電漿製程處理中有翹曲及任意位移的情形。其中,雙面黏貼件20之黏貼力可介於0.05kg/inch至1.0kg/inch之間,例如:0.05、0.1、0.2、0.3、0.4、0.5、0.6、0.7、0.8、0.9及1.0kg/inch等黏貼力數值。除此之外,雙面黏貼件20還有可重複黏貼於待製程基板2的材質特性。In a preferred embodiment of the present application, the double-sided adhesive member 20 can be made of silicone material to adhere to the substrate 2 to be processed, and the substrate 2 to be processed can obtain a higher adhesion to prevent the substrate 2 to be processed from warping and arbitrary displacement during the plasma process. The adhesion of the double-sided adhesive member 20 can be between 0.05kg/inch and 1.0kg/inch, for example: 0.05, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9 and 1.0kg/inch. In addition, the double-sided adhesive member 20 has the material property of being repeatedly adhered to the substrate 2 to be processed.

請配合參閱圖2所示,先說明的是,為了方便揭示雙面黏貼件20的位置關係,於圖2中係將待製程基板2係以透明顯示。於本申請一較佳實施例中,雙面黏貼件20為複數個,該些雙面黏貼件20間隔排列形成於待製程基板2表面,使待製程基板2具有複數與該些雙面黏貼件20黏貼的黏貼區2a及該些黏貼區2a外的複數外露區2b。更深入來說,該些黏貼區2a及該些外露區2b可為長條形,且於待製程基板2表面呈條狀排列。請配合參閱圖3所示,於本申請另一實施例中,該些外露區2b可於待製程基板2表面呈田字形排列,而使該些黏貼區2a呈方形。進一步地,該些外露區2b由田字形排列更進一步延伸向對角線,而使該些黏貼區2a呈三角形。Please refer to FIG. 2 . First, it should be noted that, in order to conveniently reveal the positional relationship of the double-sided adhesive 20 , the substrate 2 to be processed is displayed transparently in FIG. 2 . In a preferred embodiment of the present application, there are a plurality of double-sided adhesives 20 , and the double-sided adhesives 20 are arranged at intervals on the surface of the substrate 2 to be processed, so that the substrate 2 to be processed has a plurality of adhesive areas 2a to be adhered to the double-sided adhesives 20 and a plurality of exposed areas 2b outside the adhesive areas 2a . More specifically, the adhesive areas 2a and the exposed areas 2b may be long strips and arranged in strips on the surface of the substrate 2 to be processed. Please refer to FIG. 3 . In another embodiment of the present application, the exposed areas 2b may be arranged in a field shape on the surface of the substrate 2 to be processed, so that the adhesive areas 2a are square. Furthermore, the exposed areas 2b are further extended from the chevron-shaped arrangement to the diagonal line, so that the sticking areas 2a are triangular.

請配合參閱圖4所示,圖4為雙面黏貼件20厚度與待製程基板2溫度關係示意圖。於本申請一較佳實施例中,雙面黏貼件20之厚度可介於0.05mm至0.5mm之間,例如:0.05、0.1、0.16、0.2、0.3、0.4及0.5mm等。假設雙面黏貼件20之厚度小於0.05mm,會導致雙面黏貼件20的黏貼力下降,使得待製程基板2與第二電極板10無法有效地作黏貼。另一方面,若雙面黏貼件20之厚度大於0.5mm,會使待製程基板2過於遠離第二電極板10,而不利於待製程基板2的散熱,進而影響電漿製程的處理。因此,藉由讓雙面黏貼件20之厚度介於0.05mm至0.5mm間可避免有前述問題的發生。Please refer to FIG. 4, which is a schematic diagram showing the relationship between the thickness of the double-sided adhesive member 20 and the temperature of the substrate 2 to be processed. In a preferred embodiment of the present application, the thickness of the double-sided adhesive member 20 can be between 0.05 mm and 0.5 mm, for example, 0.05, 0.1, 0.16, 0.2, 0.3, 0.4 and 0.5 mm. If the thickness of the double-sided adhesive member 20 is less than 0.05 mm, the adhesive force of the double-sided adhesive member 20 will decrease, so that the substrate 2 to be processed and the second electrode plate 10 cannot be effectively adhered. On the other hand, if the thickness of the double-sided adhesive member 20 is greater than 0.5 mm, the substrate 2 to be processed will be too far away from the second electrode plate 10, which is not conducive to the heat dissipation of the substrate 2 to be processed, thereby affecting the plasma process. Therefore, by making the thickness of the double-sided adhesive member 20 between 0.05 mm and 0.5 mm, the above-mentioned problem can be avoided.

請配合參閱圖5及圖6所示,於本申請一較佳實施例中,雙面黏貼件20包含一第一黏貼層23、一本體層24以及一第二黏貼層25。而第一黏貼層23相鄰於待製程基板2之一側,第二黏貼層25相鄰於第二電極板10之一側,而本體層24位於第一黏貼層23與第二黏貼層25之間。其中,第一黏貼層23之黏貼力大於第二黏貼層25之黏貼力,第一黏貼層23之黏貼力與第二黏貼層25之黏貼力可相差大於0.3kg/inch以上。本申請藉由第一黏貼層23大於第二黏貼層25的黏貼力差距,於待製程基板2與第二電極板10分離時,使得黏貼力係數較大的第一黏貼層23仍黏貼於待製程基板2,而黏貼力係數較小的第二黏貼層25會與第二電極板10分離,進而達到雙面黏貼件20停留於待製程基板2之目的。Please refer to FIG. 5 and FIG. 6 , in a preferred embodiment of the present application, the double-sided adhesive member 20 includes a first adhesive layer 23, a main layer 24 and a second adhesive layer 25. The first adhesive layer 23 is adjacent to one side of the substrate 2 to be processed, the second adhesive layer 25 is adjacent to one side of the second electrode plate 10, and the main layer 24 is located between the first adhesive layer 23 and the second adhesive layer 25. The adhesive force of the first adhesive layer 23 is greater than the adhesive force of the second adhesive layer 25, and the difference between the adhesive force of the first adhesive layer 23 and the adhesive force of the second adhesive layer 25 can be greater than 0.3 kg/inch. The present application utilizes the difference in adhesive force between the first adhesive layer 23 and the second adhesive layer 25 so that when the substrate 2 to be processed and the second electrode plate 10 are separated, the first adhesive layer 23 with a larger adhesive force coefficient remains adhered to the substrate 2 to be processed, while the second adhesive layer 25 with a smaller adhesive force coefficient is separated from the second electrode plate 10, thereby achieving the purpose of the double-sided adhesive member 20 staying on the substrate 2 to be processed.

於本申請一較佳實施例中,本體層24可採用耐高溫的聚酰亞胺薄膜(Polyimide film)材質,由於本體層24的耐高溫特性,使其不容易因熱因素而產生材質上的變化。In a preferred embodiment of the present application, the main body layer 24 can be made of a high-temperature resistant polyimide film material. Due to the high-temperature resistant property of the main body layer 24, it is not easy for the material to change due to thermal factors.

請配合參閱圖7所示,於本申請另一實施例中,第二電極板10可包含一與雙面黏貼件20相鄰的低黏力表面26,並可配合將雙面黏貼件20中的第一黏貼層23及第二黏貼層25黏貼力設定為相同,以達到雙面黏貼件20相鄰於待製程基板2一側之黏貼力大於雙面黏貼件20相鄰於第二電極板10一側之黏貼力的目的。所述低黏力表面26可於第二電極板10表面作改質處理,使雙面黏貼件20與第二電極板10接觸的一側表面黏著力小於待製程基板2與雙面黏貼件20接觸的一側表面黏著力;又或者可在第二電極板10表面作鍍膜處理,使第二電極板10上形成低黏力表面26。Please refer to FIG. 7 , in another embodiment of the present application, the second electrode plate 10 may include a low-adhesion surface 26 adjacent to the double-sided adhesive member 20, and the adhesion of the first adhesive layer 23 and the second adhesive layer 25 in the double-sided adhesive member 20 may be set to be the same, so as to achieve the purpose of the adhesion of the double-sided adhesive member 20 adjacent to one side of the substrate 2 to be processed being greater than the adhesion of the double-sided adhesive member 20 adjacent to one side of the second electrode plate 10. The low-adhesion surface 26 can be formed by modifying the surface of the second electrode plate 10 so that the adhesion of the side where the double-sided adhesive member 20 contacts the second electrode plate 10 is less than the adhesion of the side where the substrate 2 to be processed contacts the double-sided adhesive member 20; or the surface of the second electrode plate 10 can be coated to form the low-adhesion surface 26.

於本申請一實施例中,更包含有一限位單元30,其設於第二電極板10相鄰於第一電極3之一側,並使待製程基板2被夾設於限位單元30與第二電極板10之間,限位單元30為中間鏤空之框體形狀,並夾制固定待製程基板2之外周緣。藉由限位單元30對待製程基板2之外周緣進行加壓,以進一步的防止待製程基板2遇熱而呈翹曲狀。In one embodiment of the present application, a limiting unit 30 is further included, which is disposed on one side of the second electrode plate 10 adjacent to the first electrode 3, and the substrate 2 to be processed is clamped between the limiting unit 30 and the second electrode plate 10. The limiting unit 30 is in the shape of a frame with a hollow in the middle, and clamps and fixes the outer periphery of the substrate 2 to be processed. The limiting unit 30 applies pressure to the outer periphery of the substrate 2 to be processed, so as to further prevent the substrate 2 to be processed from being warped by heat.

請參閱圖8至圖11所示,於本申請一較佳實施例中,第二電極板10更包括有一分離單元11,分離單元11相鄰於待製程基板2,以分離待製程基板2與第二電極板10。其中,本申請提供以下幾種實施方式以說明分離單元11的實施可行性:Please refer to FIG. 8 to FIG. 11 , in a preferred embodiment of the present application, the second electrode plate 10 further includes a separation unit 11, and the separation unit 11 is adjacent to the substrate 2 to be processed to separate the substrate 2 to be processed and the second electrode plate 10. Among them, the present application provides the following several implementation methods to illustrate the feasibility of the implementation of the separation unit 11:

1. 請配合參閱圖8所示,分離單元11可包括有一對應外露區2b作設置的灌氣通道111及一氣封件112,氣封件112設置於待製程基板2與第二電極板10之間,並圈圍灌氣通道111與待製程基板2,而於待製程基板2與第二電極板10之間形成一封閉空間5,灌氣通道111藉由輸入氣體至封閉空間5而強迫待製程基板2與第二電極板10分離。1. Please refer to FIG. 8 , the separation unit 11 may include a gas filling channel 111 and a gas seal 112 provided with a corresponding exposed area 2b. The gas seal 112 is provided between the substrate 2 to be processed and the second electrode plate 10, and surrounds the gas filling channel 111 and the substrate 2 to be processed, thereby forming a closed space 5 between the substrate 2 to be processed and the second electrode plate 10. The gas filling channel 111 forces the substrate 2 to be processed and the second electrode plate 10 to be separated by inputting gas into the closed space 5.

2. 請配合參閱圖9至圖11所示,分離單元11可包括有複數對應外露區2b(示意於圖2及圖3)作間隔設置的金屬柱體113,該些金屬柱體113可於待製程基板2與第二電極板10之間作移動,該些金屬柱體113推頂待製程基板2以分離待製程基板2與第二電極板10。而本實施例中係使用金屬材質柱體以避免於電漿製程時有電漿干擾之問題。另外,本申請得依實際實施情形調整該些金屬柱體113的數量,舉例來說,可如圖9及圖10所示於第二電極板10上設置較多數量的金屬柱體113來推頂待製程基板2,藉以平均分散推頂待製程基板2的單點壓力。於另一個實施例中,如圖11所示,金屬柱體113間的間隔距離較長,此做法可降低實際設置第二電極板10電路的複雜度。2. Please refer to FIGS. 9 to 11 , the separation unit 11 may include a plurality of metal pillars 113 spaced apart from the exposed areas 2b (illustrated in FIGS. 2 and 3 ), and the metal pillars 113 may move between the substrate 2 to be processed and the second electrode plate 10 , and the metal pillars 113 push the substrate 2 to be processed to separate the substrate 2 to be processed and the second electrode plate 10 . In this embodiment, metal pillars are used to avoid plasma interference during the plasma process. In addition, the present application can adjust the number of the metal pillars 113 according to the actual implementation. For example, as shown in Figures 9 and 10, a larger number of metal pillars 113 can be set on the second electrode plate 10 to push up the substrate 2 to be processed, so as to evenly distribute the single-point pressure of pushing up the substrate 2 to be processed. In another embodiment, as shown in Figure 11, the spacing distance between the metal pillars 113 is longer, which can reduce the complexity of the actual arrangement of the circuit of the second electrode plate 10.

請參閱圖12所示,於本申請另一實施例中,本申請提供一種電漿製程系統的載體黏貼方法,其對一真空電漿製程腔體1內的一待製程基板2進行電漿製程處理,真空電漿製程腔體1內設有一第一電極3,載體黏貼方法包含有以下步驟。Please refer to FIG. 12 . In another embodiment of the present application, the present application provides a carrier pasting method of a plasma process system, which performs a plasma process on a substrate 2 to be processed in a vacuum plasma process chamber 1. A first electrode 3 is provided in the vacuum plasma process chamber 1. The carrier pasting method includes the following steps.

步驟S1:提供一雙面黏貼件20,雙面黏貼件20包含一第一黏貼層23及一第二黏貼層25。Step S1: providing a double-sided adhesive member 20 , wherein the double-sided adhesive member 20 comprises a first adhesive layer 23 and a second adhesive layer 25 .

步驟S2:藉由第一黏貼層23設置於待製程基板2之一側及第二黏貼層25設置於一第二電極板10之一側,以固定待製程基板2並進行電漿製程處理,而待製程基板2與第一黏貼層23之間的黏貼力大於第二電極板10與第二黏貼層25之間的黏貼力。於本申請一較佳實施例中,第一黏貼層23之黏貼力與第二黏貼層25之黏貼力相差大於0.3kg/inch以上。Step S2: The first adhesive layer 23 is disposed on one side of the substrate 2 to be processed and the second adhesive layer 25 is disposed on one side of a second electrode plate 10 to fix the substrate 2 to be processed and perform a plasma process, and the adhesive force between the substrate 2 to be processed and the first adhesive layer 23 is greater than the adhesive force between the second electrode plate 10 and the second adhesive layer 25. In a preferred embodiment of the present application, the difference between the adhesive force of the first adhesive layer 23 and the adhesive force of the second adhesive layer 25 is greater than 0.3 kg/inch.

步驟S3:將待製程基板2與第二電極板10分離。於本申請一較佳實施例中,於步驟S3中:藉由第二電極板10一與第二黏貼層25相鄰的低黏力表面26,以使待製程基板2與第二電極板10分離時,雙面黏貼件20停留於待製程基板2上。Step S3: Separate the substrate 2 to be processed from the second electrode plate 10. In a preferred embodiment of the present application, in step S3: the second electrode plate 10 has a low-adhesion surface 26 adjacent to the second adhesive layer 25, so that when the substrate 2 to be processed and the second electrode plate 10 are separated, the double-sided adhesive member 20 stays on the substrate 2 to be processed.

於本申請一較佳實施例中,於步驟S3中:藉由第二電極板10提供一與待製程基板2相鄰的分離單元11,分離待製程基板2與第二電極板10。其中,分離單元11提供一對應待製程基板2的複數外露區2b作設置的灌氣通道111及一設置於待製程基板2與第二電極板10之間的氣封件112,氣封件112圈圍灌氣通道111與待製程基板2,而於待製程基板2與第二電極板10之間形成一封閉空間5,藉由灌氣通道111輸入氣體至封閉空間5而強迫待製程基板2與第二電極板10分離。於另一實施例中,分離單元11提供複數對應待製程基板2的複數外露區2b作間隔設置的金屬柱體113,該些金屬柱體113可於待製程基板2與第二電極板10之間作移動,藉由該些金屬柱體113推頂待製程基板2以分離待製程基板2與第二電極板10。In a preferred embodiment of the present application, in step S3: a separation unit 11 adjacent to the substrate 2 to be processed is provided by the second electrode plate 10 to separate the substrate 2 to be processed from the second electrode plate 10. The separation unit 11 provides a gas injection channel 111 corresponding to the plurality of exposed areas 2b of the substrate 2 to be processed and a gas seal 112 provided between the substrate 2 to be processed and the second electrode plate 10. The gas seal 112 surrounds the gas injection channel 111 and the substrate 2 to be processed, and forms a closed space 5 between the substrate 2 to be processed and the second electrode plate 10. Gas is introduced into the closed space 5 through the gas injection channel 111 to force the substrate 2 to be processed and the second electrode plate 10 to be separated. In another embodiment, the separation unit 11 provides a plurality of metal pillars 113 spaced apart corresponding to the plurality of exposed areas 2b of the substrate 2 to be processed. The metal pillars 113 can move between the substrate 2 to be processed and the second electrode plate 10. The metal pillars 113 push up the substrate 2 to be processed to separate the substrate 2 from the second electrode plate 10.

步驟S4:將雙面黏貼件20從待製程基板2分離。而分離單元11可包含有一機械手臂,藉以移動與雙面黏貼件20分離後的待製程基板2。Step S4: Separate the double-sided adhesive piece 20 from the substrate 2 to be processed. The separation unit 11 may include a robot arm to move the substrate 2 to be processed after being separated from the double-sided adhesive piece 20.

綜合上述技術特徵,本申請有以下特點:Combining the above technical features, this application has the following characteristics:

1.本申請透過雙面黏貼件20的高黏著力,將待製程基板2黏貼定位於第二電極板10上,以防止待製程基板2於電漿製程中,因為熱因素而有翹曲的情形。1. The present application utilizes the high adhesive force of the double-sided adhesive member 20 to adhere and position the substrate 2 to be processed on the second electrode plate 10 to prevent the substrate 2 to be processed from warping due to thermal factors during the plasma process.

2.本申請藉由將雙面黏貼件20設置於待製程基板2與第二電極板10之間,能防止待製程基板2發生位移的情形,避免後續製程有對位不精準的問題。2. The present application prevents displacement of the substrate 2 to be processed by placing a double-sided adhesive member 20 between the substrate 2 to be processed and the second electrode plate 10, thereby avoiding the problem of inaccurate alignment in subsequent processes.

3.雙面黏貼件20相鄰於待製程基板2一側之黏貼力大於雙面黏貼件20相鄰於第二電極板10一側之黏貼力,使待製程基板2與第二電極板10分離時,雙面黏貼件20可停留於待製程基板2上,防止黏貼過緊而有無法分離之問題。3. The adhesive force of the double-sided adhesive member 20 adjacent to the substrate 2 to be processed is greater than the adhesive force of the double-sided adhesive member 20 adjacent to the second electrode plate 10, so that when the substrate 2 to be processed is separated from the second electrode plate 10, the double-sided adhesive member 20 can stay on the substrate 2 to be processed, preventing the problem of being too tightly adhered and unable to be separated.

4.本申請雙面黏貼件20之厚度介於0.05mm至0.5mm之間,除了不影響待製程基板2的散熱效果而有較佳的冷卻效果外,還能兼顧高黏著力。4. The thickness of the double-sided adhesive member 20 of the present application is between 0.05 mm and 0.5 mm. In addition to not affecting the heat dissipation effect of the substrate 2 to be processed and having a better cooling effect, it can also take into account high adhesion.

5.本申請藉由該些雙面黏貼件20間隔排列形成於待製程基板2表面,如此一來,可以減少雙面黏貼件20黏貼於待製程基板2表面的面積,進而降低花費雙面黏貼件20的成本。5. In the present application, the double-sided adhesive members 20 are arranged at intervals on the surface of the substrate 2 to be processed. In this way, the area of the double-sided adhesive members 20 adhered to the surface of the substrate 2 to be processed can be reduced, thereby reducing the cost of the double-sided adhesive members 20.

前述功效並不妨礙其他功效之存在。若所屬技術領域之具有通常知識者自說明書、申請專利範圍或圖式等之記載可以導出之功效者,亦包含在本申請功效中。因此,本申請的功效不侷限於前述列舉之功效。The aforementioned effects do not preclude the existence of other effects. If the effects can be derived from the description of the specification, patent application scope or drawings by a person with ordinary knowledge in the relevant technical field, they are also included in the effects of this application. Therefore, the effects of this application are not limited to the aforementioned effects.

以上所舉實施例僅用以說明本申請而已,非用以限制本申請之範圍。舉凡不違本申請精神所從事的種種修改或變化,俱屬本申請意欲保護之範疇。The above embodiments are only used to illustrate the present application and are not intended to limit the scope of the present application. Any modifications or changes that do not violate the spirit of the present application are within the scope of protection intended by the present application.

100:載體黏貼機構 1:真空電漿製程腔體 2:待製程基板 2a:黏貼區 2b:外露區  3:第一電極 4:電漿製程空間 5:封閉空間 10:第二電極板 11:分離單元 111:灌氣通道 112:氣封件 113:金屬柱體 20:雙面黏貼件 23:第一黏貼層 24:本體層 25:第二黏貼層 26:低黏力表面 30:限位單元   S1:步驟 S2:步驟 S3:步驟 S4:步驟 100: Carrier pasting mechanism 1: Vacuum plasma process chamber 2: Substrate to be processed 2a: Pasting area 2b: Exposed area 3: First electrode 4: Plasma process space 5: Closed space 10: Second electrode plate 11: Separation unit 111: Air filling channel 112: Air seal 113: Metal column 20: Double-sided pasting part 23: First pasting layer 24: Body layer 25: Second pasting layer 26: Low adhesion surface 30: Limiting unit   S1: Step S2: Step S3: Step S4: Step

圖1係為本申請一較佳實施例之真空電漿製程腔體實施示意圖。 圖2係為本申請一較佳實施例之載體黏貼機構立體外觀示意圖。 圖3係為本申請另一較佳實施例之載體黏貼機構立體外觀示意圖。 圖4係為本申請一較佳實施例之雙面黏貼件厚度-待製程基板溫度關係示意圖。 圖5係為本申請一較佳實施例之載體黏貼機構局部放大示意圖。 圖6係為本申請一較佳實施例之雙面黏貼件結構剖面示意圖。 圖7係為本申請第二較佳實施例之載體黏貼機構局部放大示意圖。 圖8係為本申請第三較佳實施例之載體黏貼機構局部放大示意圖。 圖9係為本申請第四較佳實施例之載體黏貼機構局部放大示意圖。 圖10係為本申請第四較佳實施例之載體黏貼機構實施示意圖。 圖11係為本申請第五較佳實施例之載體黏貼機構局部放大示意圖。 圖12係為本申請一較佳實施例之載體黏貼方法步驟流程示意圖。 Figure 1 is a schematic diagram of a vacuum plasma process chamber implementation of a preferred embodiment of the present application. Figure 2 is a schematic diagram of a three-dimensional appearance of a carrier pasting mechanism of a preferred embodiment of the present application. Figure 3 is a schematic diagram of a three-dimensional appearance of a carrier pasting mechanism of another preferred embodiment of the present application. Figure 4 is a schematic diagram of the relationship between the thickness of a double-sided pasting piece and the temperature of a substrate to be processed in a preferred embodiment of the present application. Figure 5 is a partially enlarged schematic diagram of a carrier pasting mechanism of a preferred embodiment of the present application. Figure 6 is a schematic diagram of a cross-sectional structure of a double-sided pasting piece of a preferred embodiment of the present application. Figure 7 is a partially enlarged schematic diagram of a carrier pasting mechanism of a second preferred embodiment of the present application. Figure 8 is a partially enlarged schematic diagram of the carrier pasting mechanism of the third preferred embodiment of this application. Figure 9 is a partially enlarged schematic diagram of the carrier pasting mechanism of the fourth preferred embodiment of this application. Figure 10 is a schematic diagram of the implementation of the carrier pasting mechanism of the fourth preferred embodiment of this application. Figure 11 is a partially enlarged schematic diagram of the carrier pasting mechanism of the fifth preferred embodiment of this application. Figure 12 is a schematic diagram of the step flow of the carrier pasting method of the first preferred embodiment of this application.

2:待製程基板 2: Substrate to be processed

10:第二電極板 10: Second electrode plate

23:第一黏貼層 23: First adhesive layer

24:本體層 24: Body layer

25:第二黏貼層 25: Second adhesive layer

30:限位單元 30: Limiting unit

Claims (17)

一種電漿製程系統的載體黏貼機構,其設於一真空電漿製程腔體內並用於對一待製程基板進行電漿製程處理,該真空電漿製程腔體內設有一第一電極,該載體黏貼機構包含有: 一與該第一電極對應設置的第二電極板,該第二電極板與該第一電極之間形成一電漿製程空間;以及 一雙面黏貼件,該雙面黏貼件設置於該待製程基板及該第二電極板之間,該雙面黏貼件相鄰於該待製程基板一側之黏貼力大於該雙面黏貼件相鄰於該第二電極板一側之黏貼力,以使該待製程基板與該第二電極板分離時,該雙面黏貼件停留於該待製程基板上。 A carrier pasting mechanism of a plasma process system is disposed in a vacuum plasma process chamber and is used to perform plasma process on a substrate to be processed. A first electrode is disposed in the vacuum plasma process chamber. The carrier pasting mechanism comprises: a second electrode plate disposed corresponding to the first electrode, a plasma process space is formed between the second electrode plate and the first electrode; and A double-sided adhesive piece is disposed between the substrate to be processed and the second electrode plate. The adhesive force of the double-sided adhesive piece adjacent to one side of the substrate to be processed is greater than the adhesive force of the double-sided adhesive piece adjacent to one side of the second electrode plate, so that when the substrate to be processed and the second electrode plate are separated, the double-sided adhesive piece stays on the substrate to be processed. 如請求項1所述之電漿製程系統的載體黏貼機構,其中,該雙面黏貼件包含一相鄰於該待製程基板一側之第一黏貼層、一相鄰於該第二電極板一側之第二黏貼層以及一位於該第一黏貼層與該第二黏貼層之間的本體層,該第一黏貼層之黏貼力大於該第二黏貼層之黏貼力,該第一黏貼層之黏貼力與該第二黏貼層之黏貼力相差大於0.3kg/inch以上。A carrier pasting mechanism for a plasma process system as described in claim 1, wherein the double-sided pasting member comprises a first pasting layer adjacent to one side of the substrate to be processed, a second pasting layer adjacent to one side of the second electrode plate, and a main body layer between the first pasting layer and the second pasting layer, the pasting force of the first pasting layer is greater than the pasting force of the second pasting layer, and the difference between the pasting force of the first pasting layer and the pasting force of the second pasting layer is greater than 0.3 kg/inch. 如請求項1所述之電漿製程系統的載體黏貼機構,其中,該第二電極板更包含一與該雙面黏貼件相鄰的低黏力表面。A carrier pasting mechanism for a plasma process system as described in claim 1, wherein the second electrode plate further comprises a low-adhesion surface adjacent to the double-sided adhesive member. 如請求項1所述之電漿製程系統的載體黏貼機構,其中,該雙面黏貼件之黏貼力介於0.05kg/inch至1.0kg/inch之間。A carrier pasting mechanism for a plasma process system as described in claim 1, wherein the adhesive force of the double-sided adhesive is between 0.05 kg/inch and 1.0 kg/inch. 如請求項1所述之電漿製程系統的載體黏貼機構,其中,該雙面黏貼件之厚度介於0.05mm至0.5mm之間。A carrier pasting mechanism for a plasma process system as described in claim 1, wherein the thickness of the double-sided adhesive is between 0.05 mm and 0.5 mm. 如請求項1所述之電漿製程系統的載體黏貼機構,其中,該雙面黏貼件為複數個,該些雙面黏貼件間隔排列形成於該待製程基板表面,使該待製程基板具有複數與該些雙面黏貼件黏貼的黏貼區及該些黏貼區外的複數外露區。A carrier pasting mechanism for a plasma process system as described in claim 1, wherein the double-sided adhesive members are plural in number and are arranged at intervals on the surface of the substrate to be processed, so that the substrate to be processed has a plurality of pasting areas for pasting the double-sided adhesive members and a plurality of exposed areas outside the pasting areas. 如請求項6所述之電漿製程系統的載體黏貼機構,其中,該些黏貼區及該些外露區為長條形,且於該待製程基板表面呈條狀排列。A carrier pasting mechanism for a plasma process system as described in claim 6, wherein the pasting areas and the exposed areas are in the shape of long strips and are arranged in strips on the surface of the substrate to be processed. 如請求項6所述之電漿製程系統的載體黏貼機構,其中,該些外露區於該待製程基板表面呈田字形排列。A carrier pasting mechanism for a plasma process system as described in claim 6, wherein the exposed areas are arranged in a crisscross pattern on the surface of the substrate to be processed. 如請求項6所述之電漿製程系統的載體黏貼機構,其中,該第二電極板更包括有一分離單元,該分離單元相鄰於該待製程基板,以分離該待製程基板與該第二電極板。The carrier pasting mechanism of the plasma process system as described in claim 6, wherein the second electrode plate further includes a separation unit, which is adjacent to the substrate to be processed to separate the substrate to be processed from the second electrode plate. 如請求項9所述之電漿製程系統的載體黏貼機構,其中,該分離單元包括有一對應該外露區作設置的灌氣通道及一氣封件,該氣封件設置於該待製程基板與該第二電極板之間,並圈圍該灌氣通道與該待製程基板,而於該待製程基板與該第二電極板之間形成一封閉空間,該灌氣通道輸入氣體至該封閉空間而強迫該待製程基板與該第二電極板分離。A carrier pasting mechanism for a plasma process system as described in claim 9, wherein the separation unit includes a gas filling channel and an air seal arranged corresponding to the exposed area, the air seal being arranged between the substrate to be processed and the second electrode plate, and enclosing the gas filling channel and the substrate to be processed, thereby forming a closed space between the substrate to be processed and the second electrode plate, and the gas filling channel inputs gas into the closed space to force the substrate to be processed and the second electrode plate to separate. 如請求項9所述之電漿製程系統的載體黏貼機構,其中,該分離單元包括有複數對應該外露區作間隔設置的金屬柱體,該些金屬柱體可於該待製程基板與該第二電極板之間作移動,該些金屬柱體推頂該待製程基板以分離該待製程基板與該第二電極板。A carrier pasting mechanism for a plasma process system as described in claim 9, wherein the separation unit includes a plurality of metal pillars spaced apart corresponding to the exposed area, the metal pillars being movable between the substrate to be processed and the second electrode plate, and the metal pillars pushing up the substrate to be processed to separate the substrate to be processed from the second electrode plate. 一種電漿製程系統的載體黏貼方法,其對一真空電漿製程腔體內的一待製程基板進行電漿製程處理,該真空電漿製程腔體內設有一第一電極,該載體黏貼方法包含有以下步驟: 步驟S1:提供一雙面黏貼件,該雙面黏貼件包含一第一黏貼層及一第二黏貼層; 步驟S2:藉由該第一黏貼層設置於該待製程基板之一側及該第二黏貼層設置於一第二電極板之一側,以固定該待製程基板並進行電漿製程處理,而該待製程基板與該第一黏貼層之間的黏貼力大於該第二電極板與該第二黏貼層之間的黏貼力; 步驟S3:將該待製程基板與該第二電極板分離;以及 步驟S4:將該雙面黏貼件從該待製程基板上分離。 A carrier pasting method of a plasma process system performs plasma process treatment on a substrate to be processed in a vacuum plasma process chamber, wherein a first electrode is provided in the vacuum plasma process chamber, and the carrier pasting method comprises the following steps: Step S1: providing a double-sided pasting member, wherein the double-sided pasting member comprises a first pasting layer and a second pasting layer; Step S2: by arranging the first pasting layer on one side of the substrate to be processed and the second pasting layer on one side of a second electrode plate, the substrate to be processed is fixed and plasma process treatment is performed, and the adhesive force between the substrate to be processed and the first pasting layer is greater than the adhesive force between the second electrode plate and the second pasting layer; Step S3: Separate the substrate to be processed from the second electrode plate; and Step S4: Separate the double-sided adhesive from the substrate to be processed. 如請求項12所述之電漿製程系統的載體黏貼方法,其中,於該步驟S2中:該第一黏貼層之黏貼力與該第二黏貼層之黏貼力相差大於0.3kg/inch以上。A carrier pasting method for a plasma process system as described in claim 12, wherein, in step S2: the difference between the adhesive force of the first adhesive layer and the adhesive force of the second adhesive layer is greater than 0.3 kg/inch. 如請求項12所述之電漿製程系統的載體黏貼方法,其中,於該步驟S3中:藉由該第二電極板一與該第二黏貼層相鄰的低黏力表面,以使該待製程基板與該第二電極板分離時,該雙面黏貼件停留於該待製程基板上。A carrier pasting method for a plasma process system as described in claim 12, wherein, in the step S3: the second electrode plate has a low-adhesion surface adjacent to the second adhesive layer so that the double-sided adhesive piece remains on the substrate to be processed when the substrate to be processed is separated from the second electrode plate. 如請求項12所述之電漿製程系統的載體黏貼方法,其中,於該步驟S3中:藉由該第二電極板提供一與該待製程基板相鄰的分離單元,分離該待製程基板與該第二電極板。A carrier pasting method for a plasma process system as described in claim 12, wherein in step S3: the second electrode plate is used to provide a separation unit adjacent to the substrate to be processed, so as to separate the substrate to be processed and the second electrode plate. 如請求項15所述之電漿製程系統的載體黏貼方法,其中,於該步驟S3中:該分離單元提供一對應該待製程基板的複數外露區作設置的灌氣通道及一設置於該待製程基板與該第二電極板之間的氣封件,該氣封件圈圍該灌氣通道與該待製程基板,而於該待製程基板與該第二電極板之間形成一封閉空間,藉由該灌氣通道輸入氣體至該封閉空間而強迫該待製程基板與該第二電極板分離。A carrier pasting method for a plasma process system as described in claim 15, wherein in step S3: the separation unit provides a gas filling channel arranged corresponding to the multiple exposed areas of the substrate to be processed and a gas seal arranged between the substrate to be processed and the second electrode plate, the gas seal surrounds the gas filling channel and the substrate to be processed, and forms a closed space between the substrate to be processed and the second electrode plate, and the substrate to be processed and the second electrode plate are forced to separate by inputting gas into the closed space through the gas filling channel. 如請求項15所述之電漿製程系統的載體黏貼方法,其中,於該步驟S3中:該分離單元提供複數對應該待製程基板的複數外露區作間隔設置的金屬柱體,該些金屬柱體可於該待製程基板與該第二電極板之間作移動,藉由該些金屬柱體推頂該待製程基板以分離該待製程基板與該第二電極板。A carrier pasting method for a plasma process system as described in claim 15, wherein in step S3: the separation unit provides a plurality of metal pillars spaced apart corresponding to the plurality of exposed areas of the substrate to be processed, and the metal pillars can move between the substrate to be processed and the second electrode plate, and the substrate to be processed and the second electrode plate are separated by pushing up the substrate to be processed by the metal pillars.
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