TW202304703A - Optical laminate capable of balancing and satisfying suppression of cellulite, resistance to partial loading, and suppression of warpage under high-temperature and high-humidity environment - Google Patents
Optical laminate capable of balancing and satisfying suppression of cellulite, resistance to partial loading, and suppression of warpage under high-temperature and high-humidity environment Download PDFInfo
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- TW202304703A TW202304703A TW111118384A TW111118384A TW202304703A TW 202304703 A TW202304703 A TW 202304703A TW 111118384 A TW111118384 A TW 111118384A TW 111118384 A TW111118384 A TW 111118384A TW 202304703 A TW202304703 A TW 202304703A
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- layer
- adhesive layer
- optical
- laminate
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/023—Optical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/11—Anti-reflection coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/42—Polarizing, birefringent, filtering
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Polarising Elements (AREA)
- Liquid Crystal (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本發明涉及一種光學積層體。The present invention relates to an optical laminate.
近年來,以液晶顯示裝置及電致發光(EL)顯示裝置(例如有機EL顯示裝置、無機EL顯示裝置)為代表的影像顯示裝置急速普及。影像顯示裝置中,代表上係使用具備偏光板及光學機能層(例如抗映射層、抗反射層)的光學積層體。以所述光學積層體來說,例如已知有附抗反射層及抗映射層之偏光板(例如專利文獻1)。附抗反射層及抗映射層之偏光板中,包含抗映射層之抗映射積層體係透過黏著劑層貼合於偏光板之視辨側,且包含抗反射層之抗反射積層體係透過黏著劑層貼合於抗映射積層體之視辨側。但附抗反射層及抗映射層之偏光板中,卻有會於視辨側之表面發生被稱為橘皮紋之微小的凹凸,對影像顯示裝置之顯示性能造成不良影響之情形。In recent years, image display devices typified by liquid crystal display devices and electroluminescent (EL) display devices (eg, organic EL display devices and inorganic EL display devices) have become popular rapidly. In an image display device, an optical laminate including a polarizing plate and an optically functional layer (such as an anti-reflection layer and an anti-reflection layer) is typically used. As such an optical laminate, for example, a polarizing plate with an antireflection layer and an antireflection layer is known (for example, Patent Document 1). In the polarizing plate with an anti-reflection layer and an anti-reflection layer, the anti-reflection laminate system including the anti-reflection layer is attached to the viewing side of the polarizer through the adhesive layer, and the anti-reflection laminate system including the anti-reflection layer passes through the adhesive layer Attached to the viewing side of the anti-mapping laminate. However, in polarizing plates with anti-reflection layers and anti-reflection layers, microscopic irregularities called orange peel may occur on the viewing side surface, which may adversely affect the display performance of image display devices.
又,對於用於影像顯示裝置之光學積層體有時會施加局部荷重。而根據光學積層體之構成,有偏光板會因所述局部之荷重而損傷,結果在影像顯示裝置中發生漏光或亮點(所謂之白點)之情形。並且,具備複數個光學機能層之光學積層體有在高濕環境下容易發生翹曲之問題。 現行技術文獻 專利文獻 In addition, a partial load may be applied to an optical layered body used for an image display device. On the other hand, depending on the configuration of the optical laminate, the polarizing plate may be damaged by the local load, and as a result, light leakage or bright spots (so-called white spots) may occur in the image display device. In addition, the optical layered body having a plurality of optically functional layers has the problem of warping easily occurring in a high-humidity environment. Current Technical Literature patent documents
專利文獻1:日本專利特開2018-155998號公報Patent Document 1: Japanese Patent Laid-Open No. 2018-155998
本發明是為了解決上述以往之課題而作出者,其主要目的在於提供一種光學積層體,該光學積層體可平衡滿足抑制橘皮紋、對局部荷重之耐性及抑制高濕環境下之翹曲。The present invention was made to solve the aforementioned conventional problems, and its main purpose is to provide an optical layered body that satisfies the suppression of orange peel, resistance to local loads, and suppression of warpage in high-humidity environments in a balanced manner.
用於解決課題之手段 本發明實施形態之光學積層體具備:偏光板;第1光學機能體,其係透過第1黏著劑層貼合於該偏光板之視辨側;補強層,其係透過第2黏著劑層貼合於該第1光學機能體之視辨側;及第2光學機能體,其係透過第3黏著劑層貼合於該補強層之視辨側;該第1黏著劑層、該第2黏著劑層及該第3黏著劑層各自之厚度為17μm以下;該第1光學機能體之厚度、該補強層之厚度及該第2光學機能體之厚度的總和為200μm以下。 在一實施形態中,上述第1光學機能體為抗映射積層體,且該抗映射積層體包含:抗映射層,其係與上述第1黏著劑層接觸;與第1基材,其係配置於該抗映射層之視辨側且與前述第2黏著劑層接觸。 在一實施形態中,上述第2光學機能體為抗反射積層體,且該抗反射積層體包含:第2基材,其係與上述第3黏著劑層接觸;硬塗層,其係配置於該第2基材之視辨側;及抗反射層,其係配置於該硬塗層之視辨側。 在一實施形態中,上述抗反射層係位於光學積層體之最表面,且該抗反射層之透濕度為0.1g/mm 2以下。 在一實施形態中,上述偏光板包含:偏光件;與保護層,其係配置於該偏光件之視辨側且與上述第1黏著劑層接觸。 在一實施形態中,上述偏光件之厚度為10μm以下。 在一實施形態中,上述光學積層體於前述偏光板之視辨側的相反側,進一步具備從該偏光板側起依序配置之第1相位差層及第2相位差層;第1相位差層顯示nx>ny>nz之折射率特性,第2相位差層顯示nz>nx>ny之折射率特性。 MEANS FOR SOLVING THE PROBLEMS An optical laminate according to an embodiment of the present invention includes: a polarizing plate; a first optical functional body that is bonded to the viewing side of the polarizing plate through a first adhesive layer; a reinforcing layer that transmits The second adhesive layer is attached to the viewing side of the first optical functional body; and the second optical functional body is attached to the viewing side of the reinforcing layer through the third adhesive layer; the first adhesive Layer, the second adhesive layer, and the third adhesive layer each have a thickness of 17 μm or less; the sum of the thickness of the first optical functional body, the thickness of the reinforcing layer, and the thickness of the second optical functional body is 200 μm or less . In one embodiment, the first optical functional body is an anti-reflection laminate, and the anti-reflection laminate includes: an anti-reflection layer in contact with the first adhesive layer; It is on the viewing side of the anti-reflection layer and is in contact with the aforementioned second adhesive layer. In one embodiment, the second optical function body is an antireflection laminate, and the antireflection laminate includes: a second base material in contact with the third adhesive layer; a hard coat layer disposed on the viewing side of the second substrate; and an anti-reflection layer disposed on the viewing side of the hard coat layer. In one embodiment, the antireflection layer is located on the outermost surface of the optical laminate, and the moisture permeability of the antireflection layer is 0.1 g/mm 2 or less. In one embodiment, the polarizer includes: a polarizer; and a protective layer, which is arranged on the viewing side of the polarizer and in contact with the first adhesive layer. In one embodiment, the polarizer has a thickness of 10 μm or less. In one embodiment, the optical layered body further includes a first retardation layer and a second retardation layer arranged sequentially from the polarizing plate side on the side opposite to the viewing side of the polarizing plate; the first retardation layer The layer exhibits a refractive index characteristic of nx>ny>nz, and the second retardation layer exhibits a refractive index characteristic of nz>nx>ny.
發明效果 根據本發明實施形態,令各黏著劑層之厚度為上述上限以下、於第1光學機能體與第2光學機能體之間設置補強層、且令第1光學機能體、補強層及第2光學機能體之厚度的總和為上述上限以下,藉此可實現一種光學積層體,其有平衡滿足抑制橘皮紋、對局部荷重之耐性及抑制高濕環境下之翹曲。 Invention effect According to an embodiment of the present invention, the thickness of each adhesive layer is not more than the above upper limit, a reinforcing layer is provided between the first optical functional body and the second optical functional body, and the first optical functional body, the reinforcing layer, and the second optical functional body The sum of the thicknesses of the functional body is not more than the above upper limit, whereby an optical laminate can be realized which satisfies the balance of suppression of orange peel, resistance to local load, and suppression of warping in high-humidity environments.
以下對本發明代表性實施形態進行說明,但本發明不限定於該等實施形態。Representative embodiments of the present invention will be described below, but the present invention is not limited to these embodiments.
(用語與符號之定義) 本說明書中之用語與符號之定義如下所述。 (1)折射率(nx、ny、nz) 「nx」為面內之折射率成為最大之方向(即慢軸方向)的折射率,「ny」為在面內與慢軸正交之方向(即快軸方向)的折射率,「nz」為厚度方向的折射率。 (2)面內相位差(Re) 「Re(λ)」為在23℃下利用波長λnm之光測定之薄膜的面內相位差。例如「Re(450)」為在23℃下利用波長450nm之光測定之薄膜的面內相位差。Re(λ)在將薄膜之厚度設為d(nm)時,可藉由式:Re=(nx-ny)×d求出。 (3)厚度方向的相位差(Rth) 「Rth(λ)」為在23℃下利用波長λnm之光測定之薄膜之厚度方向的相位差。例如「Rth(450)」為在23℃下利用波長450nm之光測定之薄膜之厚度方向的相位差。Rth(λ)在將薄膜之厚度設為d(nm)時,可藉由式:Rth=(nx-nz)×d求出。 (4)Nz係數 Nz係數可藉由Nz=Rth/Re求出。 (5)角度 本說明書中提及角度時,只要沒有特別說明,則該角度包含順時針方向與逆時針方向兩方向之角度。 (Definition of terms and symbols) Definitions of terms and symbols in this manual are as follows. (1) Refractive index (nx, ny, nz) "nx" is the refractive index in the direction where the in-plane refractive index becomes the largest (that is, the direction of the slow axis), "ny" is the refractive index in the direction that is perpendicular to the slow axis in the plane (that is, the direction of the fast axis), and "nz" is the refractive index in the thickness direction. (2) In-plane retardation (Re) "Re(λ)" is the in-plane retardation of the film measured at 23°C with light having a wavelength of λnm. For example, "Re(450)" is the in-plane retardation of a film measured at 23° C. with light having a wavelength of 450 nm. Re(λ) can be obtained by the formula: Re=(nx-ny)×d when the thickness of the film is set as d(nm). (3) Phase difference in the thickness direction (Rth) "Rth(λ)" is the retardation in the thickness direction of the film measured at 23° C. with light having a wavelength of λnm. For example, "Rth(450)" is the retardation in the thickness direction of the film measured at 23°C with light having a wavelength of 450 nm. Rth(λ) can be obtained by the formula: Rth=(nx-nz)×d when the thickness of the film is set as d(nm). (4) Nz coefficient The Nz coefficient can be obtained by Nz=Rth/Re. (5) angle When an angle is mentioned in this specification, unless otherwise specified, the angle includes an angle in both directions of a clockwise direction and a counterclockwise direction.
A.光學積層體之整體構成
圖1係顯示本發明一實施形態之光學積層體的概略截面圖。圖式例之光學積層體1具備:偏光板2;第1光學機能體3,其係透過第1黏著劑層61貼合於偏光板2之視辨側;補強層5,其係透過第2黏著劑層62貼合於第1光學機能體3之視辨側;及第2光學機能體4,其係透過第3黏著劑層63貼合於補強層5之視辨側。即,從光學積層體1之視辨側起依序積層第2光學機能體4、第3黏著劑層63、補強層5、第2黏著劑層62、第1光學機能體3、第1黏著劑層61及偏光板2。
第1黏著劑層61、第2黏著劑層62及第3黏著劑層63各自之厚度為17μm以下,宜為15μm以下,代表上為5μm以上。第1黏著劑層61、第2黏著劑層62及第3黏著劑層63互相可具有相同之厚度,亦可具有互異之厚度。在本發明一實施形態中,第1黏著劑層61、第2黏著劑層62及第3黏著劑層63互相具有相同之厚度。
第1光學機能體3之厚度、補強層5之厚度及第2光學機能體4之厚度的總和為200μm以下,宜為180μm以下,較宜為170μm以下,代表上為140μm以上。
於光學積層體之視辨側的表面產生之橘皮紋有因黏著劑層之凹凸所致之情形。對此,若為如上述之構成,則各黏著劑層之厚度為上述上限以下,因此可抑制黏著劑層之凹凸影響光學積層體之視辨側的表面,而可抑制於光學積層體之視辨側的表面產生橘皮紋。但是,令各黏著劑層之厚度為上述上限以下時,有光學積層體對局部荷重之耐性降低之虞。此點,若為如上述之構成,則由於於第1光學機能體與第2光學機能體之間設置有補強層,因此即使對光學積層體局部施加預定值以上之荷重亦不會發生龜裂,結果可實現抑制住漏光及亮點(白點)之影像顯示裝置。進而,第1光學機能體之厚度、補強層之厚度及第2光學機能體之厚度的總和為上述上限以下,因此即使於第1光學機能體與第2光學機能體之間設置補強層,亦可抑制光學積層體在高濕環境下之翹曲。因此,可實現一種有平衡滿足抑制橘皮紋、對局部荷重之耐性及抑制高濕環境下之翹曲的光學積層體。
A. The overall composition of the optical laminate
Fig. 1 is a schematic cross-sectional view showing an optical layered body according to an embodiment of the present invention. The optical laminated
在本發明一實施形態中,光學積層體1於偏光板2之視辨側的相反側,進一步具備從偏光板2側起依序配置之第1相位差層7及第2相位差層8。第1相位差層7宜顯示nx>ny>nz之折射率特性。第2相位差層8宜顯示nz>nx>ny之折射率特性。根據所述構成,可對光學積層體1賦予所期望之光學補償功能。In one embodiment of the present invention, the optical
又,在本發明一實施形態中,光學積層體1進一步具備面板側黏著劑層9。面板側黏著劑層9係相對於第2相位差層8配置於第1相位差層7之相反側。光學積層體1具備面板側黏著劑層9時,利用面板側黏著劑層9,光學積層體1可貼附於影像顯示單元。Moreover, in one embodiment of the present invention, the optical
又,在本發明一實施形態中,光學積層體1之厚度代表上為330μm以下,宜為310μm以下,較宜為300μm以下,且代表上為250μm以上,宜為270μm以上。
根據所述構成,由於光學積層體1之厚度為上述上限以下,因此可穩定抑制光學積層體在高濕環境下之翹曲。又,由於光學積層體1之厚度為上述下限以上,因此即使對光學積層體局部施加預定值以上之荷重,亦可穩定抑制發生龜裂。
In addition, in one embodiment of the present invention, the thickness of the
以下對光學積層體之構成要素進行說明。The constituent elements of the optical layered body will be described below.
B.偏光板
在本發明一實施形態中,偏光板2具備偏光件21與配置於偏光件21之視辨側的保護層22。保護層22代表上係透過任意適當之接著層(接著劑層、黏著劑層:未圖示)貼合於偏光件21之視辨側。即,偏光板2亦可由偏光件21、接著層及保護層22構成。保護層22係位於偏光件21與第1黏著劑層61之間,且與第1黏著劑層61接觸。保護層22係壓敏接著於第1黏著劑層61。又,偏光板2亦可進一步於偏光件21之與視辨側相反側具備第2保護層。
B. Polarizer
In one embodiment of the present invention, the
B-1.偏光件
作為偏光件21,可採用任意適當之偏光件。例如,形成偏光板2之樹脂薄膜可為單層的樹脂薄膜,亦可為二層以上的積層體。
B-1. Polarizer
Any appropriate polarizer can be used as the
作為由單層的樹脂薄膜構成之偏光件的具體例,可舉對PVA系樹脂薄膜實施了利用碘進行之染色處理及延伸處理(代表上為單軸延伸)而成者。上述利用碘進行之染色例如係藉由將PVA系薄膜浸漬於碘水溶液而進行。上述單軸延伸的延伸倍率宜為3~7倍。延伸可在染色處理後進行,亦可邊染色邊進行。又,亦可在延伸後進行染色。視需求,對PVA系樹脂薄膜實施膨潤處理、交聯處理、洗淨處理、乾燥處理等。例如藉由在染色之前將PVA系樹脂薄膜浸漬於水中進行水洗,不僅可洗淨PVA系薄膜表面之污垢、抗黏結劑,還可使PVA系樹脂薄膜膨潤而防止染色不均等。A specific example of a polarizer composed of a single-layer resin film is one in which a PVA-based resin film is dyed with iodine and stretched (typically, uniaxially stretched). The above-mentioned dyeing with iodine is performed, for example, by immersing a PVA-based film in an iodine aqueous solution. The elongation ratio of the above-mentioned uniaxial elongation is preferably 3 to 7 times. Elongation can be performed after dyeing or while dyeing. In addition, dyeing may be performed after elongation. Swelling treatment, crosslinking treatment, washing treatment, drying treatment, etc. are performed on the PVA-based resin film as required. For example, by immersing the PVA-based resin film in water for washing before dyeing, not only can the dirt and anti-adhesive agent on the surface of the PVA-based film be cleaned, but also the PVA-based resin film can be swollen to prevent uneven dyeing.
作為使用積層體而得之偏光件的具體例,可舉:使用樹脂基材與積層於該樹脂基材之PVA系樹脂層(PVA系樹脂薄膜)的積層體、或者使用樹脂基材與塗佈形成於該樹脂基材之PVA系樹脂層的積層體而得之偏光件。使用樹脂基材與塗佈形成於該樹脂基材之PVA系樹脂層的積層體而得之偏光件例如可藉由下述方式來製作:將PVA系樹脂溶液塗佈於樹脂基材,使其乾燥而於樹脂基材上形成PVA系樹脂層,而獲得樹脂基材與PVA系樹脂層的積層體;對該積層體進行延伸及染色而將PVA系樹脂層製成偏光件。在本發明一實施形態中,宜於樹脂基材之單側形成包含鹵化物與聚乙烯醇系樹脂的聚乙烯醇系樹脂層。延伸代表上包含使積層體浸漬於硼酸水溶液中來進行延伸。進而,延伸視需求可進一步包含:在硼酸水溶液中進行延伸之前在高溫(例如95℃以上)下對積層體進行空中延伸。並且,在本發明一實施形態中,宜將積層體供於乾燥收縮處理,該乾燥收縮處理係藉由將積層體一邊沿長邊方向輸送一邊進行加熱,使其在寬度方向上收縮2%以上。代表上,本實施形態之製造方法包含對積層體依序實施空中輔助延伸處理、染色處理、水中延伸處理及乾燥收縮處理。藉由導入輔助延伸,即使在將PVA塗佈於熱塑性樹脂上之情況下亦可提高PVA之結晶性,而可實現高光學特性。又,同時藉由事先提高PVA之定向性,可防止在後續之染色步驟或延伸步驟中浸漬於水中時PVA之定向性降低或溶解等問題,而可實現高光學特性。進而,與PVA系樹脂層不含鹵化物的情況相比,在將PVA系樹脂層浸漬在液體中時,可抑制聚乙烯醇分子之定向紊亂及定向性之降低。藉此,可提高經由染色處理及水中延伸處理等將積層體浸漬在液體中來進行之處理步驟而得之偏光件的光學特性。進而,藉由乾燥收縮處理使積層體在寬度方向上收縮,可提高光學特性。所得之樹脂基材/偏光件的積層體可直接使用(即,可將樹脂基材作為偏光件的保護層),亦可從樹脂基材/偏光件的積層體剝離樹脂基材並在該剝離面積層符合目的之任意適當的保護層來使用。所述偏光件之製造方法的詳情例如記載於日本專利特開2012-73580號公報、日本專利第6470455號中。本說明書中係援用該等公報之全體記載作為參考。Specific examples of a polarizer using a laminate include a laminate using a resin substrate and a PVA-based resin layer (PVA-based resin film) laminated on the resin substrate, or a laminate using a resin substrate and a coating layer. A polarizer obtained by a laminate of PVA-based resin layers formed on the resin substrate. A polarizer obtained by using a laminate of a resin base material and a PVA-based resin layer coated and formed on the resin base material can be produced, for example, by applying a PVA-based resin solution to the resin base material and making it drying to form a PVA-based resin layer on the resin substrate to obtain a laminate of the resin substrate and the PVA-based resin layer; the laminate is stretched and dyed to make the PVA-based resin layer into a polarizer. In one embodiment of the present invention, it is preferable to form a polyvinyl alcohol-based resin layer comprising a halide and a polyvinyl alcohol-based resin on one side of the resin substrate. Extending typically includes extending the laminate by immersing it in an aqueous solution of boric acid. Furthermore, stretching may further include, if necessary, stretching the laminate in the air at a high temperature (for example, 95° C. or higher) before stretching in a boric acid aqueous solution. In addition, in one embodiment of the present invention, it is preferable to subject the laminated body to a drying shrinkage treatment in which the laminated body is heated while being transported along the longitudinal direction so that it shrinks by 2% or more in the width direction. . Typically, the manufacturing method of this embodiment includes sequentially performing aerial assisted stretching treatment, dyeing treatment, underwater stretching treatment, and drying shrinkage treatment on the laminated body. By introducing auxiliary stretching, even when PVA is coated on a thermoplastic resin, the crystallinity of PVA can be improved, and high optical characteristics can be realized. At the same time, by improving the orientation of PVA in advance, problems such as decrease in orientation or dissolution of PVA when immersed in water in the subsequent dyeing step or stretching step can be prevented, and high optical characteristics can be realized. Furthermore, compared with the case where the PVA-based resin layer does not contain a halide, when the PVA-based resin layer is immersed in a liquid, disorder of orientation of polyvinyl alcohol molecules and decrease in orientation can be suppressed. Thereby, the optical characteristic of the polarizer obtained through the processing step of immersing a laminated body in liquid, such as dyeing process and underwater stretching process, can be improved. Furthermore, the optical characteristics can be improved by shrinking the laminate in the width direction by drying shrinkage treatment. The obtained resin substrate/polarizer laminate can be used directly (that is, the resin substrate can be used as a protective layer for the polarizer), or the resin substrate can be peeled off from the resin substrate/polarizer laminate and then Any suitable protective layer suitable for the purpose of the surface layer shall be used. Details of the manufacturing method of the polarizer are described in, for example, Japanese Patent Laid-Open No. 2012-73580 and Japanese Patent No. 6470455. All the descriptions in these publications are incorporated by reference in this specification.
偏光件21宜由二層以上的積層體構成,較宜可由樹脂基材與塗佈形成於該樹脂基材之PVA系樹脂層的積層體構成。The
偏光件21之厚度宜為15μm以下,較宜為12μm以下,更宜為10μm以下,尤宜為8μm以下,且代表上為1μm以上,宜為3μm以上。偏光件之厚度若為所述範圍,則可更穩定抑制發生光學積層體在高濕環境下之翹曲。The thickness of the
偏光件21宜在波長380nm~780nm之任一波長下顯示吸收二色性。偏光件21之單體透射率例如為41.5%~46.0%,宜為43.0%~46.0%,較宜為44.5%~46.0%。偏光件21之偏光度宜為97.0%以上,較宜為99.0%以上,更宜為99.9%以上。The
B-2.保護層
保護層22係以可作為偏光件21之保護層而使用之任意適當的薄膜形成。關於成為該薄膜之主成分的材料的具體例,可列舉:三醋酸纖維素(TAC)等纖維素系樹脂、或聚酯系、聚乙烯醇系、聚碳酸酯系、聚醯胺系、聚醯亞胺系、聚醚碸系、聚碸系、聚苯乙烯系、聚降𦯉烯系、聚烯烴系、(甲基)丙烯酸系、乙酸酯系等之透明樹脂等。又,還可列舉:(甲基)丙烯酸系、胺甲酸酯系、(甲基)丙烯酸胺甲酸酯系、環氧系、聚矽氧系等熱硬化型樹脂或紫外線硬化型樹脂等。此外,「(甲基)丙烯酸系樹脂」是指丙烯酸系樹脂及/或甲基丙烯酸系樹脂。其他還可舉例如矽氧烷系聚合物等玻璃質系聚合物。又,亦可使用日本專利特開2001-343529號公報(WO01/37007)中記載之聚合物薄膜。作為該薄膜之材料,例如可使用含有於側鏈具有取代或非取代之醯亞胺基的熱塑性樹脂與於側鏈具有取代或非取代之苯基以及腈基的熱塑性樹脂之樹脂組成物,例如可舉具有由異丁烯與N-甲基馬來醯亞胺構成之交替共聚物及丙烯腈-苯乙烯共聚物之樹脂組成物。該聚合物薄膜例如可為上述樹脂組成物的擠製成形物。
B-2. Protective layer
The
在本發明一實施形態中,保護層22包含(甲基)丙烯酸系樹脂。作為(甲基)丙烯酸系樹脂,例如可使用具有戊二醯亞胺結構之(甲基)丙烯酸系樹脂。具有戊二醯亞胺結構之(甲基)丙烯酸系樹脂例如記載於日本專利特開2006-309033號公報、日本專利特開2006-317560號公報、日本專利特開2006-328329號公報、日本專利特開2006-328334號公報、日本專利特開2006-337491號公報、日本專利特開2006-337492號公報、日本專利特開2006-337493號公報、日本專利特開2006-337569號公報、日本專利特開2007-009182號公報、日本專利特開2009-161744號公報、日本專利特開2010-284840號公報中。本說明書中係援用該等記載作為參考。In one embodiment of the present invention, the
保護層22之厚度代表上為300μm以下,宜為100μm以下,較宜為5μm~80μm,更宜為10μm~60μm。此外,實施有表面處理時,保護層22之厚度為包含表面處理層之厚度在內之厚度。Typically, the thickness of the
C.第1光學機能體
第1光學機能體3可對光學積層體1賦予所期望之光學機能。作為第1光學機能體3,例如可舉抗映射積層體、對應太陽眼鏡之積層體等。
第1光學機能體3之厚度代表上為20μm~60μm,宜為30μm~50μm。
C. The first optical function body
The first
在本發明一實施形態中,第1光學機能體3為抗映射積層體3a。抗映射積層體3a包含抗映射層32與配置於抗映射層32之視辨側的第1基材31。抗映射層32係被第1基材31支持著。抗映射層32係相對於保護層22配置於視辨側,且透過第1黏著劑層61貼合於保護層22。抗映射層32係與第1黏著劑層61接觸,且壓敏接著於第1黏著劑層61。第1基材31係相對於抗映射層32位於第1黏著劑層61的相反側。第1基材31係與第2黏著劑層62接觸,且壓敏接著於第2黏著劑層62。In one embodiment of the present invention, the first optical
C-1.抗映射層
抗映射層32係用於防止影像顯示裝置之使用者的臉、影像顯示裝置的鍵盤、外光(例如螢光燈)等的映射而設置。在本發明一實施形態中,抗映射層32係液晶化合物的定向固化層。本說明書中,「定向固化層」是指液晶化合物在層內沿著預定方向定向而其定向狀態已固定之層。此外,「定向固化層」是包含使液晶單體硬化而得之定向硬化層的概念。液晶化合物可為棒狀液晶化合物,可為盤狀(圓盤狀)液晶化合物,亦可為其等之組合。
C-1. Anti-mapping layer
The
在本發明一實施形態中,抗映射層32包含盤狀液晶化合物。更詳細而言,抗映射層32係一在已使盤狀液晶化合物沿著預定方向定向之狀態下進行固定化後之層。盤狀液晶化合物通常是指具有下述圓盤狀之分子結構的液晶化合物:在分子的中心配置苯、1,3,5-三𠯤、杯芳烴等這類環狀母核,且直鏈的烷基、烷氧基、取代苯甲醯氧基等係作為其側鏈以放射狀作取代。作為盤狀液晶的代表例,可列舉:C. Destrade等人的研究報告,Mol. Cryst. Liq. Cryst. 71卷,111頁(1981年)中記載之苯衍生物、聯伸三苯衍生物、參茚并苯衍生物、酞菁衍生物;或者,B. Kohne等人的研究報告,Angew. Chem.96卷,70頁(1984年)中記載之環己烷衍生物;及J. M. Lehn等人的研究報告、J. Chem. Soc. Chem. Commun.,1794頁(1985年)、J. Zhang等人的研究報告、J. Am. Chem. Soc. 116卷,2655頁(1994年)中記載之氮冠系或苯乙炔系大環。作為盤狀液晶化合物進一步的具體例,可列舉例如日本專利特開2006-133652號公報、日本專利特開2007-108732號公報、日本專利特開2010-244038號公報、日本專利特開2014-214177號公報中記載之化合物。本說明書中係援用上述文獻及公報之記載作為參考。包含盤狀液晶化合物之抗映射層代表上可為具有nx=nz>ny之折射率特性的所謂負A板(Negative A Plate)。In one embodiment of the present invention, the
在其他實施形態中,抗映射層32包含棒狀液晶化合物。更詳細而言,抗映射層係棒狀液晶化合物以沿著預定方向(代表上為慢軸方向)排列之狀態進行定向(沿面定向)。作為棒狀液晶化合物,可舉例如液晶相為向列相的液晶化合物(向列液晶)。作為所述液晶化合物,例如可使用液晶聚合物或液晶單體。液晶化合物的液晶性的展現機構為溶致性或熱致性均可。液晶聚合物及液晶單體各自可單獨使用,亦可組合。作為液晶單體,可採用任意適當之液晶單體。例如可使用日本專利特表2002-533742(WO00/37585)、EP358208(US5211877)、EP66137(US4388453)、WO93/22397、EP0261712、DE19504224、DE4408171及GB2280445等中記載之聚合性液晶原化合物等。作為所述聚合性液晶原化合物的具體例,可舉例如BASF公司之商品名LC242、Merck公司之商品名E7、Wacker-Chem公司之商品名LC-Sillicon-CC3767。作為液晶單體,例如宜為向列性液晶單體。液晶化合物的具體例例如記載於日本專利特開2006-163343號公報中。本說明書係援用該公報之記載作為参考。包含棒狀液晶化合物之抗映射層代表上可為具有nx>ny=nz之折射率特性的所謂正A板(Positive A Plate)。In other embodiments, the
抗映射層32代表上可作為λ/2板發揮作用。抗映射層32作為λ/2板發揮功能時,藉由控制其定向角(或慢軸方向),可良好地防止映射。所述抗映射層32之面內相位差Re(550)為220nm~320nm,較宜為240nm~300nm,更宜為250nm~280nm。The
抗映射層32之慢軸與偏光件21之吸收軸形成的角度宜為35°~55°,較宜為40°~50°,更宜為約45°。藉由以所述軸角度配置作為λ/2板發揮功能之抗映射層32,可良好地防止映射。The angle formed by the slow axis of the
抗映射層32之厚度宜為1μm~5μm,較宜為1μm~3μm。The thickness of the
於液晶化合物之定向中使用定向膜時,抗映射積層體3a會在抗映射層32與第1基材31之間進一步具備定向膜。即,抗映射積層體3a亦可由抗映射層32、定向膜及第1基材31構成。定向膜通常包含聚合物材料作為主成分。作為聚合物材料之代表例,可舉聚乙烯醇、聚醯亞胺及其等之衍生物。在本發明一實施形態中,宜為改質或未改質之聚乙烯醇。作為定向膜,例如可使用WO01/88574A1、日本專利第3907735號中記載之改質聚乙烯醇。代表上係對定向膜實施定向處理。作為定向處理之代表例,可舉摩擦處理、光定向處理。摩擦處理為業界公知,因此省略詳細說明。作為經光定向處理之定向膜(光定向膜),例如可使用WO2005/096041中記載者、Rolic echnologies公司製之商品名LPP-JP265CP等。定向膜之厚度例如為0.01μm~10μm,宜為0.01μm~1μm,較宜為0.01μm~0.5μm。When an alignment film is used for alignment of liquid crystal compounds, the
抗映射層32例如可藉由以下程序形成。首先,於第1基材31上塗佈定向膜形成用塗佈液並使其乾燥,形成塗佈膜。對該塗佈膜沿著預定方向實施摩擦處理,於第1基材31上形成定向膜。該預定方向可與要獲得之抗映射層32之慢軸方向對應。接著,於所形成之定向膜上塗佈抗映射層形成用塗佈液(例如包含液晶化合物與視需求之交聯性單體的溶液)並加熱。藉由加熱,去除塗佈液之溶劑並進行液晶化合物之定向。加熱可以1階段進行,亦可改變溫度以多階段進行。接著,藉由紫外線照射使交聯性(或聚合性)單體交聯(或聚合),將液晶化合物的定向固定化。依上述操作,於第1基材31上(實質上為定向膜上)形成抗映射層32。此外,使盤狀液晶化合物進行定向的方法例如記載於日本專利特開2014-214177號公報中,使棒狀液晶化合物進行定向的方法例如記載於日本專利特開2006-163343號公報中。本說明書中係援用該等公報之記載作為參考。此外,定向膜可根據所期望之定向狀態及液晶化合物之種類等而省略。The
C-2.第1基材
第1基材31可用於形成抗映射層32。
C-2. The first substrate
The
作為第1基材31,可使用任意適當的樹脂薄膜。作為樹脂薄膜的形成材料,可列舉例如聚對苯二甲酸乙二酯(PET)等聚酯系樹脂、降𦯉烯系樹脂等環烯烴系樹脂、由環烯烴(例如降𦯉烯)與α-烯烴(例如乙烯)之加成聚合而得之樹脂(COC)、三醋酸纖維素(TAC)等纖維素系樹脂。在本發明一實施形態中,第1基材31包含TAC系樹脂。Any appropriate resin film can be used as the
第1基材31之厚度可按目的適當設定。第1基材31之厚度代表上為20μm~200μm,宜為25μm~100μm,較宜為30μm~50μm。The thickness of the
D.補強層
補強層5係對光學積層體1賦予對局部荷重之優異的耐性。在本發明一實施形態中,補強層5係透過第2黏著劑層62貼合於第1基材31。補強層5係配置於第2黏著劑層62與第3黏著劑層63之間。補強層5係與第2黏著劑層62及第3黏著劑層63接觸,且壓敏接著於第2黏著劑層62與第3黏著劑層63。
D. Reinforcing layer
The reinforcing
補強層5係由任意適當之薄膜形成。關於成為補強層5之主成分的材料的具體例,可舉例如與上述B-2項中說明之成為保護層22之主成分的材料相同者(上述透明樹脂、上述熱硬化型樹脂或紫外線硬化型樹脂、上述玻璃質系聚合物及上述樹脂組合物)。在本發明一實施形態中,補強層5包含(甲基)丙烯酸系樹脂,宜包含具有戊二醯亞胺結構之(甲基)丙烯酸系樹脂。即,保護層22與補強層5各自包含(甲基)丙烯酸系樹脂。藉由使用(甲基)丙烯酸系樹脂作為保護層22與補強層5,可穩定抑制對光學積層體1於局部施加預定值以上之荷重時之漏光。The reinforcing
此外,與保護層22同樣地,亦可視需要對補強層5實施上述表面處理及/或上述改善視辨性之處理。Moreover, similarly to the
補強層5之厚度代表上為20μm~70μm,宜為30μm~50μm。補強層5之厚度為所述範圍時,可對光學積層體1賦予對局部荷重之優異的耐性,且可充分抑制光學積層體1在高濕環境下之翹曲。The thickness of the reinforcing
E.第2光學機能體
第2光學機能體4可對光學積層體1賦予不同於第1光學機能體3的光學機能。作為第2光學機能體4,可舉例如抗反射積層體、對應太陽眼鏡之積層體等。
第2光學機能體4之厚度代表上為40μm~120μm,宜為70μm~100μm以下。
E. The second optical function body
The second optical
在本發明一實施形態中,第2光學機能體4為抗反射積層體4a。抗反射積層體4a包含:第2基材41、配置於第2基材41之視辨側的硬塗層42及配置於硬塗層42之視辨側的抗反射層43。即,抗反射積層體4a亦可由第2基材41、硬塗層42及抗反射層43構成。第2基材41係相對於補強層5配置於視辨側,且透過第3黏著劑層63貼合於補強層5。第2基材41係與第3黏著劑層63接觸,且壓敏接著於第3黏著劑層63。在本發明一實施形態中,硬塗層42係直接形成於第2基材41之視辨側的面。在本說明書中,「直接」是指不中介接著層或黏著劑層。又,抗反射層43係直接形成於硬塗層42之視辨側的面。In one embodiment of the present invention, the second optical
E-1.第2基材
第2基材41係用於形成硬塗層42及抗反射層43。作為第2基材41,可使用任意適當的樹脂薄膜。作為第2基材41的形成材料,可舉例如與上述C-2項中說明之第1基材31的形成材料相同者(上述聚酯系樹脂、上述環烯烴系樹脂、藉由上述環烯烴與α-烯烴之加成聚合而得之樹脂、及上述纖維素系樹脂)。在本發明一實施形態中,第2基材41包含TAC系樹脂。
E-1. Second substrate
The
第2基材41之厚度可按目的適當設定。第2基材41之厚度代表上為20μm~200μm,宜為50μm~150μm,較宜為70μm~90μm。The thickness of the
E-2.硬塗層
硬塗層42可對光學積層體1賦予優異之鉛筆硬度。進而,藉由適當調整硬塗層42與抗反射層43的折射率差,可進一步降低光學積層體1的反射率。
E-2. Hard coating
The
硬塗層42宜具有充分的表面硬度、優異之機械強度及優異之光透射性。硬塗層42只要具有所述所期望之特性,則可由任意適當的樹脂形成。作為樹脂的具體例,可列舉熱硬化型樹脂、熱塑型樹脂、紫外線硬化型樹脂、電子束硬化型樹脂、雙液混合型樹脂。形成硬塗層42的樹脂中,宜為紫外線硬化型樹脂。樹脂為紫外線硬化型樹脂時,可以簡便的操作高效率地形成硬塗層42。The
作為紫外線硬化型樹脂的具體例,可舉聚酯系、丙烯酸系、胺甲酸酯系、醯胺系、聚矽氧系、環氧系紫外線硬化型樹脂。紫外線硬化型樹脂包含紫外線硬化型之單體、寡聚物、聚合物。作為理想之紫外線硬化型樹脂,可舉包含具有宜為2個以上、較宜為3~6個紫外線聚合性官能基之丙烯酸系單體成分或寡聚物成分的樹脂組成物。代表性上係在紫外線硬化型樹脂中摻混有光聚合引發劑。Specific examples of ultraviolet-curable resins include polyester-based, acrylic-based, urethane-based, amide-based, silicone-based, and epoxy-based ultraviolet-curable resins. UV-curable resins include UV-curable monomers, oligomers, and polymers. As an ideal UV-curable resin, a resin composition including an acrylic monomer component or an oligomer component preferably having 2 or more, preferably 3 to 6 UV-polymerizable functional groups can be mentioned. Typically, a photopolymerization initiator is mixed with an ultraviolet curable resin.
硬塗層42可藉由任意適當的方法形成。例如硬塗層42可藉由下述方式形成:於第2基材41上塗敷硬塗層形成用樹脂組成物並使其乾燥,且對乾燥後之塗敷膜照射紫外線使其硬化。The
硬塗層42之厚度例如為0.5μm~20μm,宜為1μm~15μm。The thickness of the
關於硬塗層、以及硬塗層與抗反射層的密著結構的詳情例如記載於日本專利特開2016-224443號公報中。本說明書中係援用該公報之記載作為參考。Details of the hard coat layer and the adhesion structure of the hard coat layer and the antireflection layer are described in, for example, Japanese Patent Laid-Open No. 2016-224443. In this specification, the description of this publication is incorporated as a reference.
E-3.抗反射層
抗反射層43係用於防止外光(例如螢光燈)等的反射而設置。作為抗反射層43的構成,可採用任意適當的構成。作為抗反射層43之代表性構成,可列舉:(1)光學膜厚為120nm~140nm且折射率1.35~1.55左右之低折射率層的單一層;(2)從第2基材41起依序具有中折射率層、高折射率層及低折射率層之積層體;(3)高折射率層與低折射率層之交替多層積層體。
E-3. Anti-reflection layer
The
作為可形成低折射率層的材料,可舉例如氧化矽(SiO 2)、氟化鎂(MgF 2)。低折射率層的折射率代表上為1.35~1.55左右。作為可形成高折射率層的材料,可舉例如氧化鈦(TiO 2)、氧化鈮(Nb 2O 3或Nb 2O 5)、錫摻雜氧化銦(ITO)、銻摻雜氧化錫(ATO)、ZrO 2-TiO 2。高折射率層的折射率代表上為1.60~2.20左右。作為可形成中折射率層的材料,可舉例如氧化鈦(TiO 2)、可形成低折射率層的材料與可形成高折射率層的材料之混合物(例如氧化鈦與氧化矽之混合物)。中折射率層的折射率代表上為1.50~1.85左右。低折射率層、中折射率層及高折射率層之厚度可以能實現與抗反射層之層結構、符合所期望之抗反射性能等之適當的光學膜厚之方式來設定。 Examples of materials that can form the low refractive index layer include silicon oxide (SiO 2 ) and magnesium fluoride (MgF 2 ). The refractive index of the low refractive index layer is typically about 1.35 to 1.55. Examples of materials that can form a high refractive index layer include titanium oxide (TiO 2 ), niobium oxide (Nb 2 O 3 or Nb 2 O 5 ), tin-doped indium oxide (ITO), antimony-doped tin oxide (ATO ), ZrO 2 -TiO 2 . The refractive index of the high refractive index layer is typically about 1.60 to 2.20. The material that can form the middle refractive index layer includes, for example, titanium oxide (TiO 2 ), a mixture of a material that can form a low refractive index layer and a material that can form a high refractive index layer (such as a mixture of titanium oxide and silicon oxide). The refractive index of the middle refractive index layer is typically about 1.50 to 1.85. The thicknesses of the low-refractive-index layer, the medium-refractive-index layer, and the high-refractive-index layer can be set in such a way that an appropriate optical film thickness corresponding to the layer structure of the antireflection layer and the desired antireflection performance can be realized.
抗反射層43代表上係由乾式製程形成。作為乾式製程的具體例,可舉PVD(Physical Vapor Deposition,物理氣相沉積)法、CVD(Chemical Vapor Deposition,化學氣相沉積)法。作為PVD法,可舉真空蒸鍍法、反應性蒸鍍法、離子束輔助法、濺鍍法、離子鍍法。作為CVD法,可舉電漿CVD法。形成抗反射層43之乾式製程宜為濺鍍法。The
抗反射層43之厚度例如為20nm~300nm左右。The thickness of the
抗反射層43在波長400nm~700nm之範圍中的最大反射率與最小反射率之差宜為2.0%以下,較宜為1.9%以下,更宜為1.8%以下。最大反射率與最小反射率之差為所述範圍時,可良好地防止反射光的著色。The difference between the maximum reflectance and the minimum reflectance of the
在本發明一實施形態中,抗反射層43係位於光學積層體1之視辨側的最表面。抗反射層43之透濕度代表上為1.0g/mm
2以下,宜為0.1g/mm
2以下,代表上為0.01g/mm
2以上。此外,透濕度可依照JIS Z0208之透濕度試驗(透濕杯法),以在溫度40℃、濕度92%RH之氣體環境中、在24小時內通過面積1m
2之試樣的水蒸氣量(g)來進行測定。位於最表面的抗反射層43的透濕度若為上述上限以下,便可更穩定抑制光學積層體1在高濕環境下之翹曲。
In one embodiment of the present invention, the
此外,抗反射層43亦可不位於光學積層體1之最表面。抗反射積層體4a視需求可於抗反射層43之視辨側設置最表面層。即,抗反射積層體4a亦可由第2基材41、硬塗層42、抗反射層43及最表面層構成。最表面層之透濕度的範圍係與上述抗反射層43之透濕度的範圍相同。作為最表面層,可舉例如防污層。防污層例如包含含氟基的矽烷系化合物(例如具有全氟聚醚基之烷氧基矽烷化合物)或含氟基之有機化合物。防污層宜顯示水接觸角為110度以上之撥水性。In addition, the
F.第1黏著劑層、第2黏著劑層及第3黏著劑層
第1黏著劑層61、第2黏著劑層62及第3黏著劑層63各自係由黏著劑(壓敏接著劑)形成。更詳細而言,第1黏著劑層61係於偏光板2之保護層22上以成為上述厚度之方式塗敷黏著劑而形成。第2黏著劑層62係於第1光學機能體3之第1基材31上以成為上述厚度之方式塗敷黏著劑而形成。第3黏著劑層63係於補強層5上以成為上述厚度之方式塗敷黏著劑而形成。第1黏著劑層61、第2黏著劑層62及第3黏著劑層63互相可由相同之黏著劑形成,亦可由互異之黏著劑形成。在本發明一實施形態中,第1黏著劑層61、第2黏著劑層62及第3黏著劑層63係互相由相同之黏著劑形成。第1黏著劑層61、第2黏著劑層62及第3黏著劑層63互相由相同之黏著劑形成時,可實現降低光學積層體1之製造成本。
F. The first adhesive layer, the second adhesive layer and the third adhesive layer
Each of the first
黏著劑代表上含有(甲基)丙烯酸系聚合物、胺甲酸酯系聚合物、聚矽氧系聚合物或橡膠系聚合物作為基底聚合物。使用(甲基)丙烯酸系聚合物作為基底聚合物時,黏著劑層例如係由含有(甲基)丙烯酸系聚合物之黏著劑形成。Adhesives typically contain (meth)acrylic polymers, urethane polymers, silicone polymers or rubber polymers as base polymers. When a (meth)acrylic polymer is used as the base polymer, the adhesive layer is formed of, for example, an adhesive containing a (meth)acrylic polymer.
F-1.(甲基)丙烯酸系聚合物 (甲基)丙烯酸系聚合物含有以(甲基)丙烯酸烷基酯為主成分之單體成分(原料單體)的聚合物。換言之,(甲基)丙烯酸系聚合物包含源自(甲基)丙烯酸烷基酯之結構單元。在成為(甲基)丙烯酸系聚合物之原料的全部單體成分中,(甲基)丙烯酸烷基酯宜為50重量%以上,可以作為該(甲基)丙烯酸烷基酯以外之單體的剩餘部分來任意設定。此外,(甲基)丙烯酸酯是指丙烯酸酯及/或甲基丙烯酸酯。 F-1. (meth)acrylic polymer A (meth)acrylic polymer is a polymer containing a monomer component (raw material monomer) mainly composed of an alkyl (meth)acrylate. In other words, the (meth)acrylic polymer includes a structural unit derived from an alkyl (meth)acrylate. Alkyl (meth)acrylate is preferably 50% by weight or more in all monomer components used as raw materials for (meth)acrylic polymers, and it can be used as monomers other than alkyl (meth)acrylate. The rest can be set arbitrarily. In addition, (meth)acrylate means acrylate and/or methacrylate.
作為構成(甲基)丙烯酸系聚合物之主骨架的(甲基)丙烯酸烷基酯,可舉直鏈狀或支鏈狀烷基之碳數為1~18的(甲基)丙烯酸烷基酯。作為烷基,可列舉例如:甲基、乙基、丙基、異丙基、丁基、異丁基、戊基、己基、環己基、庚基、2-乙基己基、異辛基、壬基、癸基、異癸基、十二烷基、異肉豆蔻基、月桂基、十三烷基、十五烷基、十六烷基、十七烷基、十八烷基等。(甲基)丙烯酸烷基酯可單獨使用或組合使用。烷基之平均碳數宜為3~10。Examples of the alkyl (meth)acrylate constituting the main skeleton of the (meth)acrylic polymer include linear or branched alkyl (meth)acrylates having 1 to 18 carbon atoms. . Examples of the alkyl group include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, pentyl, hexyl, cyclohexyl, heptyl, 2-ethylhexyl, isooctyl, nonyl decyl, isodecyl, dodecyl, isomyristyl, lauryl, tridecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, etc. Alkyl (meth)acrylates may be used alone or in combination. The average carbon number of the alkyl group is preferably 3-10.
(甲基)丙烯酸系聚合物除源自(甲基)丙烯酸烷基酯之結構單元外,還可含有源自可與(甲基)丙烯酸烷基酯聚合之共聚單體的結構單元。即,成為(甲基)丙烯酸系聚合物之原料的單體成分除(甲基)丙烯酸烷基酯外,還可進一步包含共聚單體。The (meth)acrylic polymer may contain, in addition to structural units derived from alkyl (meth)acrylates, structural units derived from comonomers polymerizable with alkyl (meth)acrylates. That is, the monomer component used as a raw material of a (meth)acrylic-type polymer may further contain a comonomer other than an alkyl (meth)acrylate.
作為共聚單體,可列舉例如含羧基單體、含羥基單體、含胺基單體、含醯胺基單體、環化聚合性單體、含環氧基單體、含磺酸基單體、含磷酸基單體、多官能丙烯酸酯、具有脂環式烴基之(甲基)丙烯酸酯、具有芳香族烴基之(甲基)丙烯酸酯、乙烯酯類、芳香族乙烯基化合物、二烯類、乙烯醚類、氯乙烯等。共聚單體可單獨使用或組合使用。Examples of comonomers include carboxyl group-containing monomers, hydroxyl group-containing monomers, amine group-containing monomers, amide group-containing monomers, cyclopolymerizable monomers, epoxy group-containing monomers, and sulfonic acid group-containing monomers. Monomers containing phosphoric acid groups, polyfunctional acrylates, (meth)acrylates with alicyclic hydrocarbon groups, (meth)acrylates with aromatic hydrocarbon groups, vinyl esters, aromatic vinyl compounds, dienes Classes, vinyl ethers, vinyl chloride, etc. Comonomers may be used alone or in combination.
所述共聚單體中,可適宜舉含有可與後述交聯劑反應之反應性基的含反應性基之單體,可較宜舉含羧基單體、含羥基單體。含反應性基之單體在黏著劑含有後述交聯劑時會成為與交聯劑之反應點。含羧基單體與含羥基單體富有與分子間交聯劑的反應性,因此可適宜用於提高所得黏著劑層之凝聚性或耐熱性。又,含羧基單體由兼顧耐久性與重工性方面來看理想,含羥基單體由提高重工性方面來看理想。共聚單體在(甲基)丙烯酸系聚合物之原料單體中可單獨使用或組合使用。Among the above-mentioned comonomers, reactive group-containing monomers having a reactive group capable of reacting with a crosslinking agent described later are suitably mentioned, and carboxyl group-containing monomers and hydroxyl group-containing monomers are more preferably mentioned. When the adhesive contains a cross-linking agent described later, the reactive group-containing monomer will become a reaction point with the cross-linking agent. Carboxyl-containing monomers and hydroxyl-containing monomers are rich in reactivity with intermolecular cross-linking agents, so they can be suitably used to improve the cohesion or heat resistance of the obtained adhesive layer. Moreover, the carboxyl group-containing monomer is preferable from the point of view of both durability and reworkability, and the hydroxyl group-containing monomer is preferable from the point of view of improvement of reworkability. A comonomer can be used individually or in combination among the raw material monomers of a (meth)acrylic-type polymer.
含羧基單體係在其結構中包含羧基且包含(甲基)丙烯醯基、乙烯基等聚合性不飽和雙鍵之化合物。作為含羧基單體,可舉例如(甲基)丙烯酸、(甲基)丙烯酸羧乙酯、(甲基)丙烯酸羧戊酯、伊康酸、馬來酸、延胡索酸、巴豆酸等。該等之中,宜為丙烯酸。(甲基)丙烯酸系聚合物可適宜包含源自含羧基單體之結構單元,較宜包含源自(甲基)丙烯酸之結構單元。(甲基)丙烯酸系聚合物若包含源自含羧基單體之結構單元,可圖謀提升黏著劑層之黏著特性。A carboxyl group-containing monomer is a compound containing a carboxyl group in its structure and a polymerizable unsaturated double bond such as a (meth)acryl group or a vinyl group. As a carboxyl group-containing monomer, (meth)acrylic acid, carboxyethyl (meth)acrylate, carboxypentyl (meth)acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid etc. are mentioned, for example. Among these, acrylic acid is preferable. The (meth)acrylic polymer may suitably contain a structural unit derived from a carboxyl group-containing monomer, preferably a structural unit derived from (meth)acrylic acid. If the (meth)acrylic polymer contains a structural unit derived from a carboxyl group-containing monomer, the adhesive property of the adhesive layer can be improved.
使用含羧基單體作為原料單體時,在成為(甲基)丙烯酸系聚合物之原料的全部單體成分中,含羧基單體之含量通常為0.01重量%以上且10重量%以下。When using a carboxyl group-containing monomer as a raw material monomer, the content of the carboxyl group-containing monomer is usually 0.01% by weight or more and 10% by weight or less in all monomer components used as a raw material for the (meth)acrylic polymer.
含羥基單體係在其結構中包含羥基且包含(甲基)丙烯醯基、乙烯基等聚合性不飽和雙鍵之化合物。作為含羥基單體,可列舉例如:(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸3-羥丙酯、(甲基)丙烯酸4-羥丁酯、(甲基)丙烯酸6-羥己酯、(甲基)丙烯酸8-羥辛酯、(甲基)丙烯酸10-羥癸酯、(甲基)丙烯酸12-羥月桂酯等(甲基)丙烯酸羥烷基酯;丙烯酸(4-羥基甲基環己基)甲酯等。該等之中,宜為(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸4-羥丁酯,較宜為(甲基)丙烯酸4-羥丁酯。(甲基)丙烯酸系聚合物可適宜包含源自含羥基單體之結構單元,較宜包含源自(甲基)丙烯酸2-羥乙酯及/或(甲基)丙烯酸4-羥丁酯之結構單元。(甲基)丙烯酸系聚合物若包含源自含羥基單體之結構單元,可圖謀提升黏著劑層之耐久性。A compound containing a hydroxyl group in its structure and a polymerizable unsaturated double bond such as a (meth)acryl group or a vinyl group. Examples of hydroxyl-containing monomers include 2-hydroxyethyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxybutyl (meth)acrylate, Hydroxyalkyl (meth)acrylates such as hydroxyhexyl ester, 8-hydroxyoctyl (meth)acrylate, 10-hydroxydecyl (meth)acrylate, 12-hydroxylauryl (meth)acrylate, etc.; Acrylic acid (4 -Hydroxymethylcyclohexyl) methyl ester, etc. Among them, 2-hydroxyethyl (meth)acrylate and 4-hydroxybutyl (meth)acrylate are preferable, and 4-hydroxybutyl (meth)acrylate is more preferable. The (meth)acrylic polymer may suitably contain structural units derived from hydroxyl-containing monomers, preferably 2-hydroxyethyl (meth)acrylate and/or 4-hydroxybutyl (meth)acrylate. Structural units. If the (meth)acrylic polymer contains structural units derived from hydroxyl-containing monomers, the durability of the adhesive layer can be improved.
使用含羥基單體作為原料單體時,在成為(甲基)丙烯酸系聚合物之原料的全部單體成分中,含羥基單體之含量通常為0.01重量%以上且10重量%以下。When a hydroxyl group-containing monomer is used as a raw material monomer, the content of the hydroxyl group-containing monomer is usually 0.01% by weight or more and 10% by weight or less in all monomer components used as a raw material for the (meth)acrylic polymer.
(甲基)丙烯酸系聚合物之重量平均分子量Mw例如為20萬~300萬,宜為100萬~250萬,較宜為120萬~250萬。重量平均分子量Mw為所述範圍時,可獲得耐久性(特別是耐熱性)優異之黏著劑層。重量平均分子量Mw大於300萬時,有發生黏度上升及/或聚合物聚合中之凝膠化之情形。The weight average molecular weight Mw of the (meth)acrylic polymer is, for example, 200,000 to 3 million, preferably 1 million to 2.5 million, more preferably 1.2 million to 2.5 million. When the weight average molecular weight Mw is within the above range, an adhesive layer excellent in durability (especially heat resistance) can be obtained. When the weight-average molecular weight Mw exceeds 3 million, a viscosity increase and/or gelation during polymer polymerization may occur.
F-2.交聯劑 黏著劑可含有交聯劑。作為交聯劑,可使用有機系交聯劑、多官能性金屬螯合物等。作為有機系交聯劑,可舉例如異氰酸酯系交聯劑、過氧化物系交聯劑、環氧系交聯劑、亞胺系交聯劑。多官能性金屬螯合物是多價金屬與有機化合物共價鍵結或配位鍵結而成者。在黏著劑為輻射線硬化型時,可使用多官能性單體作為交聯劑。交聯劑可單獨使用或組合使用。交聯劑宜包含異氰酸酯系交聯劑及過氧化物系交聯劑。 F-2. Cross-linking agent The adhesive may contain a crosslinking agent. As a crosslinking agent, an organic crosslinking agent, a polyfunctional metal chelate compound, etc. can be used. As an organic type crosslinking agent, an isocyanate type crosslinking agent, a peroxide type crosslinking agent, an epoxy type crosslinking agent, an imine type crosslinking agent is mentioned, for example. Multifunctional metal chelates are covalently bonded or coordinately bonded between polyvalent metals and organic compounds. When the adhesive is a radiation curing type, a polyfunctional monomer can be used as a crosslinking agent. The crosslinking agents can be used alone or in combination. The cross-linking agent preferably includes an isocyanate-based cross-linking agent and a peroxide-based cross-linking agent.
在黏著劑中摻混交聯劑時,相對於(甲基)丙烯酸系聚合物(基底聚合物)100重量份,交聯劑之摻混量通常為0.01重量份~15重量份。在黏著劑中摻混異氰酸酯系交聯劑時,相對於(甲基)丙烯酸系聚合物100重量份,異氰酸酯系交聯劑之摻混量通常為0.01重量份~15重量份,宜為1.0重量份~10重量份,較宜為2.5重量份~5重量份。在黏著劑中摻混過氧化物系交聯劑時,相對於(甲基)丙烯酸系聚合物100重量份,過氧化物系交聯劑之摻混量通常為0.01重量份~2重量份,宜為0.1重量份~0.5重量份。交聯劑(異氰酸酯系交聯劑及過氧化物系交聯劑)之摻混比率為上述範圍時,在(甲基)丙烯酸系聚合物之原料單體成分中包含含反應性基之單體的情況下,可順利地將後述黏著劑層之彈性模數調整成所期望之範圍。When a crosslinking agent is blended into the adhesive, the blending amount of the crosslinking agent is usually 0.01 to 15 parts by weight relative to 100 parts by weight of the (meth)acrylic polymer (base polymer). When blending an isocyanate-based cross-linking agent into the adhesive, the amount of the isocyanate-based cross-linking agent is usually 0.01 to 15 parts by weight, preferably 1.0 parts by weight, relative to 100 parts by weight of the (meth)acrylic polymer. 10 parts by weight, preferably 2.5 parts by weight to 5 parts by weight. When a peroxide-based crosslinking agent is blended into the adhesive, the amount of the peroxide-based crosslinking agent is usually 0.01 to 2 parts by weight relative to 100 parts by weight of the (meth)acrylic polymer. It is preferably 0.1 to 0.5 parts by weight. When the compounding ratio of the crosslinking agent (isocyanate crosslinking agent and peroxide crosslinking agent) is within the above range, a monomer containing a reactive group is included in the raw material monomer component of the (meth)acrylic polymer In this case, the modulus of elasticity of the adhesive layer described later can be smoothly adjusted to a desired range.
F-3.含反應性官能基之矽烷耦合劑 黏著劑可含有含反應性官能基之矽烷耦合劑。含反應性官能基之矽烷耦合劑的反應性官能基代表上為酸酐基以外之官能基。作為酸酐基以外之官能基,可列舉例如:環氧基、巰基、胺基、異氰酸酯基、三聚異氰酸酯基、乙烯基、苯乙烯基、乙醯乙醯基、脲基、硫脲基、(甲基)丙烯醯基、雜環基及該等之組合。含反應性官能基之矽烷耦合劑可單獨使用或組合使用。 F-3. Silane coupling agent with reactive functional groups The adhesive may contain a silane coupling agent containing reactive functional groups. The reactive functional groups of the silane coupling agent containing reactive functional groups are typically functional groups other than acid anhydride groups. Examples of functional groups other than acid anhydride groups include epoxy groups, mercapto groups, amine groups, isocyanate groups, isocyanate groups, vinyl groups, styryl groups, acetylacetyl groups, ureido groups, thiourea groups, ( Meth)acryl, heterocyclyl and combinations thereof. Silane coupling agents containing reactive functional groups can be used alone or in combination.
在黏著劑中摻混含反應性官能基之矽烷耦合劑時,相對於(甲基)丙烯酸系聚合物100重量份,含反應性官能基之矽烷耦合劑之摻混量通常為0.001重量份以上且5重量份以下。When a silane coupling agent containing a reactive functional group is blended into the adhesive, the blending amount of the silane coupling agent containing a reactive functional group is usually 0.001 parts by weight or more relative to 100 parts by weight of the (meth)acrylic polymer And 5 parts by weight or less.
F-4.添加劑 黏著劑亦可含有(甲基)丙烯酸系寡聚物及/或離子性化合物。又,黏著劑亦可含有添加劑。作為添加劑的具體例,可列舉:著色劑、顏料等粉體、染料、界面活性劑、塑化劑、增黏劑、表面潤滑劑、調平劑、軟化劑、抗氧化劑、抗老化劑、光穩定劑、紫外線吸收劑、聚合抑制劑、無機或有機填充劑、金屬粉、粒狀、箔狀物。又,在可控制之範圍內,亦可採用添加有還原劑之氧化還原系。又,黏著劑亦可包含有具有反應性基(例如反應性矽基)之聚醚化合物。添加劑之種類、數量、組合、含量等可按目的適當設定。相對於(甲基)丙烯酸系聚合物100重量份,添加劑之含量宜為5重量份以下,較宜為3重量份以下,更宜為1重量份以下。 F-4. Additives The adhesive may also contain a (meth)acrylic oligomer and/or an ionic compound. In addition, the adhesive may contain additives. Specific examples of additives include powders such as colorants and pigments, dyes, surfactants, plasticizers, thickeners, surface lubricants, leveling agents, softeners, antioxidants, antiaging agents, optical Stabilizers, UV absorbers, polymerization inhibitors, inorganic or organic fillers, metal powders, granules, foils. Also, within a controllable range, a redox system in which a reducing agent is added can also be used. In addition, the adhesive may also contain polyether compounds with reactive groups (such as reactive silicon groups). The type, quantity, combination, content, etc. of additives can be appropriately set according to the purpose. The content of the additive is preferably not more than 5 parts by weight, more preferably not more than 3 parts by weight, more preferably not more than 1 part by weight, based on 100 parts by weight of the (meth)acrylic polymer.
F-5.黏著劑之特性
黏著劑在23℃55%RH下之儲存彈性模數代表上為0.05GPa以上,宜為0.11GPa以上,且代表上為0.2GPa以下,宜為0.15GPa以下。此外,儲存彈性模數可使用Rheometric公司製的動態黏彈性測定裝置「ARES」並依照JIS K 7244進行測定。黏著劑的彈性模數為所述範圍時,可進一步圖謀提升光學積層體1對局部荷重之耐性。
F-5. Characteristics of Adhesives
The storage elastic modulus of the adhesive at 23° C. 55% RH is typically not less than 0.05 GPa, preferably not less than 0.11 GPa, and typically not more than 0.2 GPa, preferably not more than 0.15 GPa. In addition, the storage elastic modulus can be measured in accordance with JIS K 7244 using a dynamic viscoelasticity measuring device "ARES" manufactured by Rheometric Corporation. When the modulus of elasticity of the adhesive is in the above range, the resistance of the optical
G.第1相位差層
第1相位差層7按目的可以具有任意適當之光學特性及/或機械特性的相位差薄膜構成。第1相位差層7係位於偏光板2之與視辨側相反側。第1相位差層7代表上係透過任意適當之接著劑層貼合於偏光件21之與視辨側相反側。第1相位差層7亦可兼作偏光件21之與視辨側相反側的保護層。
G. The first retardation layer
The
第1相位差層7之厚度宜為10μm~60μm,較宜為30μm~50μm。The thickness of the
第1相位差層7之面內相位差Re(550)宜為80nm~150nm,較宜為90nm~140nm,更宜為100nm~130nm。The in-plane retardation Re(550) of the
第1相位差層7如上述,宜顯示折射率特性為nx>ny>nz之關係。第1相位差層7的Nz係數宜為1.1~3.0,較宜為1.3~2.7。As described above, the
第1相位差層7可適宜配置成使其慢軸與偏光件21之吸收軸實質上平行。本說明書中,「實質上平行」及「大致平行」之表述包含兩個方向所形成之角度為0°±7°的情況,宜為0°±5°,更宜為0°±3°。「實質上正交」及「大致正交」之表述包含兩個方向所形成之角度為90°±7°的情況,宜為90°±5°,更宜為90°±3°。進而,本說明書中僅提及「正交」或「平行」時,係設為可包含實質上正交或實質上平行之狀態者。The
第1相位差層7包含光彈性係數的絕對值宜為2×10
-11m
2/N以下、較宜為2.0×10
-13m
2/N~1.5×10
-11m
2/N、更宜為1.0×10
-12m
2/N~1.2×10
-11m
2/N之樹脂。光彈性係數的絕對值為所述範圍時,在產生加熱時之收縮應力時不易發生相位差變化。因此,藉由使用具有所述光彈性係數的絕對值之樹脂來形成第1相位差層7,在將光學積層體1應用於影像顯示裝置時可良好地防止熱不均。
The absolute value of the photoelastic coefficient included in the
第1相位差層7可顯示相位差值隨測定光的波長變大之逆色散波長特性,可顯示相位差值隨測定光的波長變小之正常波長色散特性,亦可顯示相位差值幾乎不隨測定光的波長變化之平坦的波長色散特性。第1相位差層7宜顯示平坦的波長色散特性。具體而言,第1相位差層7的Re(450)/Re(550)宜為0.99~1.03,Re(650)/Re(550)宜為0.98~1.02。藉由以預定的軸角度配置具有平坦的波長色散特性之λ/2板(第1相位差層)與λ/4板(第2相位差層),可獲得與理想之逆波長色散特性相近的特性,結果可實現非常優異的抗反射特性。The
第1相位差層7可以可滿足上述特性之任意適當的樹脂薄膜構成。作為所述樹脂的代表例,可列舉環狀烯烴系樹脂、聚碳酸酯系樹脂、纖維素系樹脂、聚酯系樹脂、聚乙烯醇系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚醚系樹脂、聚苯乙烯系樹脂、丙烯酸系樹脂。其中,可適宜使用環狀烯烴系樹脂。第1相位差層7例如可藉由對由上述樹脂形成之薄膜進行延伸而得。關於環狀烯烴系樹脂及樹脂薄膜之延伸方法(相位差薄膜之形成方法)的詳情,例如記載於日本專利特開2015-210459號公報、日本專利特開2016-105166號公報中。本說明書中係援用該公報之記載作為參考。The
H.第2相位差層
第2相位差層8按目的可以具有任意適當之光學特性及/或機械特性的相位差薄膜構成。第2相位差層8係位於第1相位差層7之與視辨側相反側。第2相位差層8代表上係透過任意適當之接著劑層貼合於第1相位差層7之與視辨側相反側。
H. The second retardation layer
The
第2相位差層8之厚度宜為10μm~50μm,最宜為20μm~40μm。The thickness of the
第2相位差層8之面內相位差Re(550)宜為10nm~60nm,較宜為20nm~50nm,更宜為30nm~40nm。The in-plane retardation Re(550) of the
第2相位差層8如上述,宜顯示折射率特性為nz>nx>ny之關係。第2相位差層8的Nz係數宜為-10~-0.1,較宜為-5~-1。As described above, the
第2相位差層8可適宜配置成使其慢軸與偏光件21之吸收軸實質上正交。The
第2相位差層8可以可滿足上述特性之任意適當的樹脂薄膜構成。作為所述樹脂,代表上可為具有負的固有雙折射之聚合物。具有負的固有雙折射之聚合物是指藉由延伸等使聚合物進行定向時,其定向方向之折射率相對變小者。作為具有負的固有雙折射之聚合物,可舉例如在聚合物之側鏈中導入有芳香族或羰基等極化各向異性大的化學鍵或官能基而得之聚合物。作為具體例,可列舉改質聚烯烴系樹脂(例如改質聚乙烯系樹脂)、丙烯酸系樹脂、苯乙烯系樹脂、馬來醯亞胺系樹脂、延胡索酸酯系樹脂等。第2相位差層8例如可藉由對由上述樹脂形成之薄膜適當進行延伸而得。The
此外,本發明一實施形態中,光學積層體1具備第1相位差層7及第2相位差層8,但光學積層體亦可不具備第1相位差層及/或第2相位差層。In addition, in one embodiment of the present invention, the optical
I.面板側黏著劑層
面板側黏著劑層9係位於第2相位差層8之與視辨側相反側。面板側黏著劑層9代表上係將任意適當之黏著劑塗敷於第2相位差層8上而形成。面板側黏著劑層9之厚度宜為1μm~60μm,較宜為5μm~30μm。此外,本發明一實施形態中,光學積層體1具備面板側黏著劑層9,但光學積層體亦可不具備面板側黏著劑層。
I. Adhesive layer on panel side
The panel-side
J.影像顯示裝置 上述A項~I項記載之光學積層體可應用於影像顯示裝置。因此,本發明一實施形態還包含使用有所述光學積層體之影像顯示裝置。作為影像顯示裝置的代表例,可舉液晶顯示裝置、有機EL顯示裝置。本發明實施形態之影像顯示裝置代表上係於其視辨側具備上述A項~I項所記載之光學積層體。影像顯示裝置包含影像顯示面板。影像顯示面板包含影像顯示單元。此外,有時將影像顯示裝置稱為光學顯示裝置,將影像顯示面板稱為光學顯示面板,且將影像顯示單元稱為光學顯示單元。 J. Image display device The optical laminates described in items A to I above can be applied to image display devices. Therefore, one embodiment of the present invention also includes an image display device using the optical layered body. Representative examples of video display devices include liquid crystal display devices and organic EL display devices. The image display device of the embodiment of the present invention is typically equipped with the optical layered body described in the above items A to I on the viewing side. The image display device includes an image display panel. The image display panel includes an image display unit. In addition, an image display device may be referred to as an optical display device, an image display panel may be referred to as an optical display panel, and an image display unit may be referred to as an optical display unit.
實施例 以下藉由實施例來具體說明本發明,但本發明不受該等實施例之限定。此外,各特性之測定方法如以下所述。 Example The following examples illustrate the present invention in detail, but the present invention is not limited by these examples. In addition, the measurement method of each characteristic is as follows.
(1)橘皮紋 將實施例及比較例所得之光學積層體裁切出200mm×300mm尺寸,作為試驗試樣。在試驗試樣中,偏光件之吸收軸方向(MD方向)係與試驗試樣之寬度方向(與長邊方向正交之方向)平行。接著,利用面板側黏著劑層將該試驗試樣貼合於黑色的壓克力板。對貼合於壓克力板之試驗試樣的視辨側的表面,使用螢光燈以使反射角成為45°~70°之方式使光入射,以肉眼觀察試驗試樣之外觀(視辨側的表面)。按照下述基準評估其結果。 A:不明顯的凹凸感 B:明顯的凹凸感 C:非常明顯的凹凸感 (1) orange peel The optical laminates obtained in Examples and Comparative Examples were cut out to a size of 200 mm×300 mm, and used as test samples. In the test sample, the direction of the absorption axis of the polarizer (MD direction) is parallel to the width direction of the test sample (direction perpendicular to the longitudinal direction). Next, this test sample was bonded to a black acrylic plate using the panel-side adhesive layer. On the surface of the visible side of the test sample attached to the acrylic plate, use a fluorescent lamp to make light incident so that the reflection angle becomes 45°~70°, and observe the appearance of the test sample with the naked eye (visual side surface). The results were evaluated according to the benchmarks described below. A: Inconspicuous unevenness B: obvious unevenness C: very obvious unevenness
(2)穿刺試驗 將實施例及比較例所得之光學積層體裁切出5cm×5cm尺寸,作為試驗試樣。接著,利用面板側黏著劑層將該試驗試樣貼合於厚度1.2mm的玻璃板。將貼合於玻璃板之試驗試樣載置於裝設有穿刺治具之Indenter CMS試驗機(INSTRON公司製,製品名:5581)的載台上。穿刺治具之前端部的曲率半徑R為500μm。在室溫(23℃±3℃)環境下,以荷重9kg將穿刺治具對載台上之試驗試樣進行穿刺。以肉眼觀察將穿刺試驗後之光學積層體與標準偏光板以使光學積層體之偏光件與標準偏光板之偏光件成為正交偏光之狀態之方式配置時之漏光,按照以下基準進行評估。 A:未確認有漏光。 B:確認有在實用上可能會造成影響之程度的漏光。 C:漏光顯著到在實用上無法允許之程度。 (2) Puncture test The optical laminates obtained in Examples and Comparative Examples were cut out to a size of 5 cm x 5 cm and used as test samples. Next, this test sample was bonded to a glass plate with a thickness of 1.2 mm using the panel side adhesive layer. The test sample bonded to the glass plate was placed on the stage of an Indenter CMS testing machine (manufactured by INSTRON, product name: 5581) equipped with a puncture jig. The radius of curvature R of the front end of the puncture jig was 500 μm. At room temperature (23°C±3°C), use the puncture jig with a load of 9kg to puncture the test sample on the stage. The light leakage when the optical laminate after the puncture test and the standard polarizing plate are arranged so that the polarizer of the optical laminate and the polarizer of the standard polarizing plate are in a state of crossed polarization is observed with the naked eye, and evaluated according to the following criteria. A: No light leakage was confirmed. B: It was confirmed that there was light leakage at a level that might affect practically. C: Light leakage is conspicuous to such an extent that it is practically unacceptable.
(3)高濕環境下之翹曲 將實施例及比較例所得之光學積層體裁切出200mm×300mm的尺寸,作為視辨側試樣。在視辨側試樣中,偏光件之吸收軸方向(MD方向)係與視辨側試樣之寬度方向(與長邊方向正交之方向)平行。接著,利用面板側黏著劑層將該視辨側試樣貼合於玻璃板的表面。玻璃板具有210mm×310mm的尺寸,玻璃板之厚度為550μm。又,將製造例所得之積層體裁切出200mm×300mm的尺寸,作為光源側試樣。在光源側試樣中,偏光件之吸收軸方向(MD方向)係與光源側試樣之長邊方向平行。接著,利用黏著劑層將該光源側試樣貼合於玻璃板的背面。藉此,獲得視辨側試樣、玻璃板及光源側試樣積層而成之試驗試樣。 接著,將試驗試樣在通常條件(50℃、5atm)下進行15分鐘之高壓釜處理後,在23℃55%RH之條件下靜置48小時,接著在65℃90%RH之條件下靜置48小時。然後以肉眼觀察試驗試樣之形狀,按照下述基準進行評估。 A:使背光側偏光板(光源側試樣)為下側進行形狀觀察時為凹形狀。 B:使背光側偏光板(光源側試樣)為下側進行形狀觀察時為凸形狀。 此外,高濕試驗後之試驗試樣為凸形狀時,係理解為上側之視辨側試樣(實施例及比較例之光學積層體)較下側之光源側試樣(製造例之積層體)更膨脹,而有於視辨側試樣發生翹曲。 另一方面,高濕試驗後之試驗試樣為凹形狀時,係理解為在高濕環境下,下側之光源側試樣(製造例之積層體)較上側之視辨側試樣(實施例及比較例之光學積層體)更膨脹,而有抑制住視辨側試樣之翹曲。 (3) Warping under high humidity environment The optical laminates obtained in Examples and Comparative Examples were cut out to a size of 200 mm×300 mm, and used as visual recognition side samples. In the viewing side sample, the absorption axis direction (MD direction) of the polarizer is parallel to the width direction (orthogonal direction to the longitudinal direction) of the viewing side sample. Next, this visibility-side sample was bonded to the surface of the glass plate using the panel-side adhesive layer. The glass plate has dimensions of 210 mm×310 mm, and the thickness of the glass plate is 550 μm. Also, the laminate obtained in the production example was cut out to a size of 200 mm×300 mm, and used as a light source side sample. In the light source side sample, the absorption axis direction (MD direction) of the polarizer is parallel to the long side direction of the light source side sample. Next, this light source side sample was bonded to the back surface of the glass plate with the adhesive layer. In this way, a test sample obtained by laminating the viewing side sample, the glass plate, and the light source side sample was obtained. Next, the test sample was autoclaved under normal conditions (50°C, 5 atm) for 15 minutes, then left to stand at 23°C at 55%RH for 48 hours, and then at 65°C at 90%RH. Leave for 48 hours. Then, the shape of the test sample was observed with the naked eye, and evaluated according to the following criteria. A: When the backlight-side polarizing plate (sample on the light source side) is turned downward and the shape is observed, it has a concave shape. B: When the backlight-side polarizing plate (sample on the light source side) is turned downward and the shape is observed, it has a convex shape. In addition, when the test sample after the high-humidity test has a convex shape, it is understood that the upper viewing side sample (the optical laminate of the example and the comparative example) is smaller than the lower light source side sample (the laminate of the manufacturing example). ) is more expanded, and the specimen on the viewing side is warped. On the other hand, when the test sample after the high-humidity test has a concave shape, it is understood that the light source-side sample on the lower side (the laminate in the manufacturing example) is lower than the visual-visibility-side sample on the upper side (implementation) in a high-humidity environment. The optical laminates of Examples and Comparative Examples) were more expanded, and the warping of the samples on the viewing side was suppressed.
[製造例1] 與後述「1.偏光板(偏光件積層體)之製作」相同方式而獲得偏光板。又,於偏光件之與保護層相反側的面塗敷丙烯酸系黏著劑(後述之黏著劑PSA2),形成黏著劑層。該黏著劑層之厚度為20μm。 又,於保護層(丙烯酸系樹脂薄膜)之與偏光件相反側的面,透過丙烯酸系黏著劑(後述之黏著劑PSA3)貼合3M公司製之反射型偏光件薄膜(製品名:APF-T35,厚度:38μm)。藉此,於丙烯酸系樹脂薄膜與反射型偏光件薄膜之間形成黏著劑層。該黏著劑層之厚度為12μm。 藉由以上方式,獲得具有黏著劑層/偏光板/黏著劑層/反射型偏光件薄膜之構成的積層體。 <黏著劑PSA2之調製> 於具備冷卻管、氮氣導入管、溫度計及攪拌裝置之反應容器中,與乙酸乙酯一起加入丙烯酸丁酯99份、丙烯酸4-羥丁酯1.0份與2,2’-偶氮雙異丁腈0.3份,在氮氣氣流下於60℃下反應4小時後,於該反應液中加入乙酸乙酯,而獲得含有重量平均分子量165萬之丙烯酸系聚合物A2的溶液(固體成分濃度30重量%)。 相對於所得丙烯酸系聚合物A2溶液之固體成分100份,摻混0.3份二苯甲醯基過氧化物(日本油脂製(股):NYPER BMT)、0.1份三羥甲丙烷二甲苯二異氰酸酯(三井武田化學(股):TAKENATE D110N)與0.2份矽烷耦合劑(綜研化學股份公司製:A-100,含乙醯乙醯基之矽烷耦合劑),而獲得丙烯酸系黏著劑PSA2。 <黏著劑PSA3之調製> 於具備攪拌葉片、溫度計、氮氣導入管、冷卻器的四口燒瓶中,與乙酸乙酯100g一起饋入丙烯酸丁酯100份、丙烯酸5份、丙烯酸2-羥基乙酯0.1份、作為聚合引發劑之2,2’-偶氮二異丁腈0.1份,一邊緩慢攪拌一邊導入氮氣進行氮置換後,將燒瓶內之液溫保持在55℃附近,進行8小時聚合反應,而獲得含有重量平均分子量220萬之丙烯酸系聚合物A3的溶液。 相對於所得丙烯酸系聚合物A3溶液之固體成分100份,摻混異氰酸酯交聯劑(Tosoh(股)製,CORONATE L)0.60份及矽烷耦合劑(信越化學工業(股)製,KBM403)0.20份,而獲得丙烯酸系黏著劑組成物之溶液(固體成分11重量%)的丙烯酸系黏著劑PSA3。 [manufacturing example 1] A polarizing plate was obtained in the same manner as in "1. Production of a polarizing plate (polarizer laminate)" described later. Also, an acrylic adhesive (adhesive PSA2 to be described later) was applied to the surface of the polarizer opposite to the protective layer to form an adhesive layer. The thickness of the adhesive layer is 20 μm. In addition, on the surface of the protective layer (acrylic resin film) opposite to the polarizer, a reflective polarizer film (product name: APF-T35) manufactured by 3M was attached through an acrylic adhesive (adhesive PSA3 described later). , thickness: 38 μm). Thereby, an adhesive layer is formed between the acrylic resin film and the reflective polarizer film. The thickness of the adhesive layer is 12 μm. In the above manner, a laminate having a composition of adhesive layer/polarizing plate/adhesive layer/reflective polarizer film was obtained. <Preparation of Adhesive PSA2> Add 99 parts of butyl acrylate, 1.0 part of 4-hydroxybutyl acrylate and 2,2'-azobisisobutyronitrile together with ethyl acetate into a reaction vessel equipped with a cooling tube, a nitrogen gas inlet tube, a thermometer and a stirring device 0.3 parts, after reacting at 60° C. for 4 hours under a nitrogen stream, ethyl acetate was added to the reaction solution to obtain a solution containing acrylic polymer A2 with a weight average molecular weight of 1.65 million (solid content concentration: 30% by weight) . 0.3 parts of dibenzoyl peroxide (manufactured by NOF Corporation: NYPER BMT), 0.1 part of trimethylolpropane xylene diisocyanate ( Mitsui Takeda Chemical Co., Ltd.: TAKENATE D110N) and 0.2 parts of silane coupling agent (Soken Chemical Co., Ltd.: A-100, silane coupling agent containing acetoacetyl group) to obtain acrylic adhesive PSA2. <Preparation of Adhesive PSA3> 100 parts of butyl acrylate, 5 parts of acrylic acid, and 0.1 part of 2-hydroxyethyl acrylate were fed together with 100 g of ethyl acetate into a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen gas introduction tube, and a cooler as a polymerization initiator. 0.1 part of 2,2'-azobisisobutyronitrile, while slowly stirring and introducing nitrogen gas for nitrogen replacement, keep the liquid temperature in the flask at around 55°C, and carry out polymerization reaction for 8 hours to obtain a weight-average molecular weight 2.2 million solution of acrylic polymer A3. 0.60 parts of isocyanate crosslinking agent (manufactured by Tosoh Co., Ltd., CORONATE L) and 0.20 parts of silane coupling agent (manufactured by Shin-Etsu Chemical Co., Ltd., KBM403) were blended with 100 parts of solid content of the obtained acrylic polymer A3 solution , Acrylic adhesive PSA3 of a solution (11% by weight of solid content) of the acrylic adhesive composition was obtained.
[實施例1~3] 1.偏光板(偏光件積層體)之製作 作為熱塑性樹脂基材,使用長條狀且Tg約75℃的非晶質間苯二甲酸共聚聚對苯二甲酸乙二酯薄膜(厚度:100μm),對樹脂基材之單面實施電暈處理。 在以9:1混合聚乙烯醇(聚合度4200,皂化度99.2莫耳%)及乙醯乙醯基改質PVA(日本合成化學工業公司製,商品名「GOHSEFIMER」)而成之PVA系樹脂100重量份中添加碘化鉀13重量份,將所得混合物溶於水中,調製出PVA水溶液(塗佈液)。 於樹脂基材之電暈處理面上塗佈上述PVA水溶液並在60℃下進行乾燥,藉此形成厚度13μm之PVA系樹脂層,製作出積層體。 將所得積層體在130℃之烘箱內往縱向(長邊方向)單軸延伸至2.4倍(空中輔助延伸處理)。 接著,將積層體在液溫40℃之不溶解浴(相對於水100重量份,摻混硼酸4重量份而得之硼酸水溶液)中浸漬30秒鐘(不溶解處理)。 接著,在液溫30℃之染色浴(相對於水100重量份,以1:7之重量比摻混碘與碘化鉀而得之碘水溶液)中調整濃度的同時使其浸漬於其中60秒鐘,以使最後所得偏光件之單體透射率(Ts)成為所期望之值(染色處理)。 接著,在液溫40℃之交聯浴(相對於水100重量份,摻混碘化鉀3重量份、摻混硼酸5重量份而得之硼酸水溶液)中浸漬30秒鐘(交聯處理)。 然後,一邊使積層體浸漬於液溫70℃之硼酸水溶液(硼酸濃度4重量%、碘化鉀濃度5重量%)中,一邊在周速不同之輥間往縱向(長邊方向)進行單軸延伸以使總延伸倍率達5.5倍(水中延伸處理)。 然後,使積層體浸漬於液溫20℃之洗淨浴(相對於水100重量份,摻混碘化鉀4重量份而得之水溶液)中(洗淨處理)。 然後,一邊在保持為約90℃之烘箱中進行乾燥,一邊使其接觸表面溫度保持為約75℃之SUS製加熱輥(乾燥收縮處理)。 依上述方式,於樹脂基材上形成厚度約5μm之偏光件。 於所得偏光件的表面(與樹脂基材為相反側的面),透過紫外線硬化型接著劑貼合作為保護層之具有戊二醯亞胺結構的丙烯酸系樹脂薄膜(厚度:40μm)。具體而言,係以使硬化型接著劑之總厚度成為約2.0μm之方式進行塗敷,並使用輥軋機進行貼合。然後,從丙烯酸系樹脂薄膜側照射UV光線使接著劑硬化。接著,剝離樹脂基材,而獲得具有丙烯酸系樹脂薄膜(保護層)/偏光件之構成的偏光板。 [Example 1~3] 1. Production of polarizing plate (polarizer laminate) As the thermoplastic resin substrate, a long amorphous isophthalic acid copolymerized polyethylene terephthalate film (thickness: 100 μm) with a Tg of about 75°C is used, and corona treatment is performed on one side of the resin substrate . PVA-based resin made by mixing polyvinyl alcohol (polymerization degree 4200, saponification degree 99.2 mole%) and acetoacetyl-modified PVA (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "GOHSEFIMER") at a ratio of 9:1 13 parts by weight of potassium iodide was added to 100 parts by weight, and the resulting mixture was dissolved in water to prepare an aqueous PVA solution (coating solution). The above-mentioned PVA aqueous solution was coated on the corona-treated surface of the resin substrate and dried at 60° C. to form a PVA-based resin layer with a thickness of 13 μm, thereby producing a laminate. The obtained laminate was uniaxially stretched to 2.4 times in the longitudinal direction (longitudinal direction) in an oven at 130°C (in-air assisted stretching treatment). Next, the laminated body was immersed for 30 seconds in an insoluble bath (an aqueous boric acid solution obtained by mixing 4 parts by weight of boric acid with respect to 100 parts by weight of water) at a liquid temperature of 40° C. (insoluble treatment). Next, immerse in a dyeing bath (iodine aqueous solution obtained by mixing iodine and potassium iodide at a weight ratio of 1:7 with respect to 100 parts by weight of water) at a liquid temperature of 30°C for 60 seconds while adjusting the concentration, To make the single-body transmittance (Ts) of the final obtained polarizer a desired value (dyeing treatment). Next, it was immersed for 30 seconds in a crosslinking bath (a boric acid aqueous solution obtained by mixing 3 parts by weight of potassium iodide and 5 parts by weight of boric acid with respect to 100 parts by weight of water) at a liquid temperature of 40° C. (crosslinking treatment). Then, while immersing the laminated body in a boric acid aqueous solution (boric acid concentration: 4% by weight, potassium iodide concentration: 5% by weight) at a liquid temperature of 70°C, uniaxial stretching was carried out in the longitudinal direction (longitudinal direction) between rolls having different peripheral speeds. Make the total elongation ratio reach 5.5 times (extension treatment in water). Then, the laminate was immersed in a cleaning bath (an aqueous solution obtained by mixing 4 parts by weight of potassium iodide with respect to 100 parts by weight of water) at a liquid temperature of 20° C. (washing treatment). Then, while drying in an oven kept at about 90° C., the contact surface temperature was kept at about 75° C. with a heating roller made of SUS (drying shrinkage treatment). In the manner described above, a polarizer with a thickness of about 5 μm was formed on the resin substrate. On the surface of the obtained polarizer (the surface opposite to the resin substrate), an acrylic resin film (thickness: 40 μm) having a glutarimide structure was bonded as a protective layer through a UV-curable adhesive. Specifically, it applied so that the total thickness of the hardening adhesive might become about 2.0 micrometers, and bonded together using the roll mill. Then, UV light was irradiated from the side of the acrylic resin film to cure the adhesive. Next, the resin substrate was peeled off to obtain a polarizing plate having a structure of acrylic resin film (protective layer)/polarizer.
2.抗映射積層體 作為抗映射積層體,係使用FUJIFILM股份公司製之附相位差層之TAC薄膜(製品名:HL214,厚度:42μm)。 2. Anti-mapping laminate As the anti-reflection laminate, a TAC film with a retardation layer manufactured by FUJIFILM Co., Ltd. (product name: HL214, thickness: 42 μm) was used.
3.抗反射積層體之製作 作為抗反射積層體,係使用Dexerials股份公司製之AR薄膜(AR+HC厚度4μm,基材厚度:80μm)。 3. Production of anti-reflection laminates As the antireflection laminate, an AR film (AR+HC thickness: 4 μm, substrate thickness: 80 μm) manufactured by Dexerials Co., Ltd. was used.
4.黏著劑之調製 4-1.用於第1黏著劑層~第3黏著劑層及面板側黏著劑層之黏著劑PSA1之調製 於具備攪拌葉片、溫度計、氮氣導入管、冷卻器的四口燒瓶中饋入含有丙烯酸丁酯94.9份、丙烯酸4-羥丁酯0.1份及丙烯酸5.0份之單體混合物。進而,相對於該單體混合物100份,與乙酸乙酯100份一起饋入作為聚合引發劑之2,2’-偶氮雙異丁腈0.1份,一邊緩慢攪拌一邊導入氮氣進行氮置換後,將燒瓶內之液溫保持在55℃附近,進行8小時聚合反應,而調製出重量平均分子量(Mw)220萬、Mw/Mn=3.0之丙烯酸系聚合物A1的溶液。 相對於丙烯酸系聚合物A1溶液之固體成分100份,摻混三羥甲丙烷/二異氰酸甲苯酯加成物(Tosoh公司製,商品名「CORONATE L」)3份、過氧化物交聯劑(苯甲醯基過氧化物)0.2份、含環氧基之矽烷耦合劑(信越化學工業公司製,商品名「KBM-403」)0.075份及具有反應性矽基之聚醚化合物(Kaneka公司製,商品名「Silyl SAT10」)0.5份,而獲得黏著劑PSA1。對於構成黏著劑層之黏著劑,使用Rheometric公司製之動態黏彈性測定裝置「ARES」,基於JIS K 7244測定儲存彈性模數。黏著劑PSA1在23℃55%RH下之儲存彈性模數為0.11GPa。 4. Modulation of adhesive 4-1. Preparation of adhesive PSA1 used for the 1st adhesive layer~3rd adhesive layer and the panel side adhesive layer A monomer mixture containing 94.9 parts of butyl acrylate, 0.1 part of 4-hydroxybutyl acrylate and 5.0 parts of acrylic acid was fed into a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen gas inlet tube, and a cooler. Furthermore, 0.1 part of 2,2'-azobisisobutyronitrile was fed as a polymerization initiator with 100 parts of ethyl acetate with respect to 100 parts of this monomer mixture, and nitrogen gas was introduced while slowly stirring to carry out nitrogen replacement. The liquid temperature in the flask was kept around 55° C., and the polymerization reaction was carried out for 8 hours to prepare a solution of acrylic polymer A1 with a weight average molecular weight (Mw) of 2.2 million and Mw/Mn=3.0. With respect to 100 parts of solid content of the acrylic polymer A1 solution, 3 parts of trimethylolpropane/cresyl diisocyanate adduct (manufactured by Tosoh, trade name "CORONATE L"), peroxide cross-linked 0.2 part of agent (benzoyl peroxide), 0.075 part of silane coupling agent containing epoxy group (manufactured by Shin-Etsu Chemical Co., Ltd., trade name "KBM-403"), and polyether compound with reactive silicon group (Kaneka Company-manufactured, brand name "Silyl SAT10") 0.5 part, and adhesive agent PSA1 was obtained. The storage modulus of the adhesive constituting the adhesive layer was measured based on JIS K 7244 using a dynamic viscoelasticity measuring device "ARES" manufactured by Rheometric Corporation. The storage elastic modulus of the adhesive PSA1 at 23°C and 55%RH is 0.11GPa.
5.光學積層體之製作 於偏光板之保護層上透過黏著劑PSA1貼合抗映射積層體。具體而言,係於保護層之視辨側的表面塗敷黏著劑PSA1,形成具有表1所示之厚度的第1黏著劑層,接著使抗映射積層體的抗映射層與第1黏著劑層接觸,透過第1黏著劑層將抗映射積層體貼合於偏光板。此時,係調整成使抗映射層(液晶化合物之定向固化層)之慢軸相對於偏光件之吸收軸形成45°角度。 接著,於抗映射積層體之第1基材上,透過黏著劑PSA1貼合作為補強層之具有戊二醯亞胺結構的丙烯酸系樹脂薄膜(厚度:40μm)。具體而言,係於第1基材之視辨側的表面塗敷黏著劑PSA1,形成具有表1所示之厚度的第2黏著劑層,並使補強層與第2黏著劑層接觸而貼合於抗映射積層體。 接著,於補強層上透過黏著劑PSA1貼合抗反射積層體。具體而言,係於補強層之視辨側的表面塗敷黏著劑PSA1,形成具有表1所示之厚度的第3黏著劑層,接著使抗反射積層體的第2基材與第2黏著劑層接觸,透過第3黏著劑層將抗反射積層體貼合於補強層。 又,於偏光件之與保護層相反側的面,透過紫外線硬化型接著劑貼合作為第1相位差層之環狀烯烴系薄膜(折射率特性:nx>ny>nz,面內相位差:116nm)。此時,係調整成使第1相位差層之慢軸相對於偏光件之吸收軸形成0°角度。然後,於第1相位差層之與偏光件相反側的面,透過紫外線硬化型接著劑貼合作為第2相位差層之改質聚乙烯薄膜(折射率特性:nz>nx>ny,面內相位差:35nm)。此時,係調整成使第2相位差層之慢軸相對於偏光件之吸收軸形成90°角度。 接著,於第2相位差層之與第1相位差層相反側的面塗敷黏著劑PSA1,形成具有表1所示之厚度的面板側黏著劑層。 藉由以上方式,而獲得具有抗反射積層體/第3黏著劑層/補強層/第2黏著劑層/抗映射積層體/第1黏著劑層/偏光板/第1相位差層/第2相位差層/面板側黏著劑層之構成的光學積層體。將光學積層體所具備的各層之厚度、光學積層體的總厚度、以及抗映射積層體、補強層及抗反射積層體的總厚度顯示於表1。又,將光學積層體供於上述橘皮紋、穿刺試驗(漏光)及高濕環境下之翹曲的評估。將結果與抗映射積層體、補強層及抗反射積層體的總厚度、以及各黏著劑層之厚度一併顯示於表2。 5. Production of optical laminates The anti-reflection laminate is pasted on the protective layer of the polarizing plate through the adhesive PSA1. Specifically, an adhesive PSA1 was applied to the surface of the protective layer on the viewing side to form a first adhesive layer having a thickness shown in Table 1, and then the antireflection layer of the antireflection laminate was bonded with the first adhesive The layers are in contact, and the antireflection laminate is bonded to the polarizing plate through the first adhesive layer. At this time, it was adjusted so that the slow axis of the anti-reflection layer (orientation solidified layer of the liquid crystal compound) formed an angle of 45° with respect to the absorption axis of the polarizer. Next, an acrylic resin film (thickness: 40 μm) having a glutarimide structure was pasted on the first base material of the anti-reflection laminate through the adhesive PSA1 as a reinforcing layer. Specifically, the adhesive PSA1 was applied to the surface of the first substrate on the viewing side to form a second adhesive layer having the thickness shown in Table 1, and the reinforcing layer was attached to the second adhesive layer in contact with the second adhesive layer. Suitable for anti-mapping laminates. Next, the anti-reflective laminate is pasted on the reinforcing layer through the adhesive PSA1. Specifically, the adhesive PSA1 was applied to the surface of the reinforcement layer on the viewing side to form a third adhesive layer having the thickness shown in Table 1, and then the second base material and the second adhesive layer of the antireflective laminate were adhered. The anti-reflective laminate is bonded to the reinforcing layer through the third adhesive layer. Also, on the surface of the polarizer opposite to the protective layer, a cyclic olefin film (refractive index characteristic: nx>ny>nz, in-plane retardation: 116nm). At this time, it was adjusted so that the slow axis of the first retardation layer formed an angle of 0° with respect to the absorption axis of the polarizer. Then, on the surface of the first retardation layer opposite to the polarizer, a modified polyethylene film (refractive index characteristics: nz>nx>ny, in-plane Phase difference: 35nm). At this time, it is adjusted so that the slow axis of the second retardation layer forms an angle of 90° with respect to the absorption axis of the polarizer. Next, the adhesive PSA1 was applied to the surface of the second retardation layer opposite to the first retardation layer to form a panel-side adhesive layer having a thickness shown in Table 1. In the above manner, an antireflection laminate/third adhesive layer/reinforcement layer/second adhesive layer/antireflection laminate/first adhesive layer/polarizing plate/first retardation layer/second An optical laminate consisting of a retardation layer/adhesive layer on the panel side. Table 1 shows the thickness of each layer included in the optical layered body, the total thickness of the optical layered body, and the total thickness of the antireflection layered body, reinforcing layer, and antireflection layered body. Also, the optical layered body was subjected to evaluation of the above-mentioned orange peel, puncture test (light leakage) and warpage in a high-humidity environment. The results are shown in Table 2 together with the total thickness of the anti-reflection laminate, the reinforcing layer and the anti-reflection laminate, and the thickness of each adhesive layer.
[比較例1] 於較偏光板更靠視辨側僅形成第1黏著劑層、及將面板側黏著劑層之厚度變更成表1所示之值,除此之外以與實施例2相同方式進行,而獲得到具有第1黏著劑層/偏光板/第1相位差層/第2相位差層/面板側黏著劑層之構成的光學積層體。 [Comparative example 1] Only the first adhesive layer was formed on the viewing side of the polarizing plate, and the thickness of the adhesive layer on the panel side was changed to the value shown in Table 1, except that it was carried out in the same manner as in Example 2 to obtain Up to an optical laminate having a composition of the first adhesive layer/polarizing plate/first retardation layer/second retardation layer/panel-side adhesive layer.
[比較例2] 除了於較偏光板更靠視辨側僅形成第1黏著劑層及抗映射積層體外,以與比較例1相同方式進行,而獲得到具有抗映射積層體/第1黏著劑層/偏光板/第1相位差層/第2相位差層/面板側黏著劑層之構成的光學積層體。 [Comparative example 2] Except that only the first adhesive layer and the anti-reflection laminate were formed on the viewing side of the polarizing plate, it was carried out in the same manner as in Comparative Example 1, and an anti-reflection laminate/first adhesive layer/polarizing plate/ An optical laminate consisting of the first retardation layer/second retardation layer/panel-side adhesive layer.
[比較例3] 除了不於抗映射積層體與抗反射積層體之間設置補強層,而透過第2黏著劑層將抗反射積層體貼合於抗映射積層體外,以與比較例1相同方式進行,而獲得具有抗反射積層體/第2黏著劑層/抗映射積層體/第1黏著劑層/偏光板/第1相位差層/第2相位差層/面板側黏著劑層之構成的光學積層體。 [Comparative example 3] Except that no reinforcing layer is provided between the anti-reflection laminate and the anti-reflection laminate, the anti-reflection laminate is bonded to the anti-reflection laminate through the second adhesive layer, and the same method as in Comparative Example 1 is carried out to obtain an anti-reflective laminate. Optical laminate composed of reflective laminate/second adhesive layer/antireflection laminate/first adhesive layer/polarizing plate/first retardation layer/second retardation layer/panel-side adhesive layer.
[比較例4] 除了將第1黏著劑層、第2黏著劑層、第3黏著劑層及面板側黏著劑層之厚度變更成表1所示之值外,以與比較例3相同方式進行,而獲得到具有抗反射積層體/第2黏著劑層/抗映射積層體/第1黏著劑層/偏光板/第1相位差層/第2相位差層/面板側黏著劑層之構成的光學積層體。 [Comparative example 4] Except that the thicknesses of the first adhesive layer, the second adhesive layer, the third adhesive layer, and the panel side adhesive layer were changed to the values shown in Table 1, it was carried out in the same manner as in Comparative Example 3, and obtained Optical laminate composed of antireflective laminate/second adhesive layer/antireflection laminate/first adhesive layer/polarizing plate/first retardation layer/second retardation layer/panel-side adhesive layer.
[比較例5] 於第3黏著劑層與抗反射積層體之間設置第2補強層及第4黏著劑層、以及將面板側黏著劑層之厚度變更成表1所示之值,除此之外以與實施例2相同方式進行,而獲得具有抗反射積層體/第4黏著劑層/第2補強層/第3黏著劑層/補強層/第2黏著劑層/抗映射積層體/第1黏著劑層/偏光板/第1相位差層/第2相位差層/面板側黏著劑層之構成的光學積層體。此外,第2補強層為具有戊二醯亞胺結構之丙烯酸系樹脂薄膜(厚度:40μm)。又,第4黏著劑層係於第2補強層之視辨側的表面以使成為表1所示之厚度之方式塗敷黏著劑PSA1而形成。 [Comparative Example 5] The second reinforcement layer and the fourth adhesive layer were provided between the third adhesive layer and the antireflective laminate, and the thickness of the adhesive layer on the panel side was changed to the value shown in Table 1. Carry out in the same manner as Example 2, and obtain an antireflective laminate/fourth adhesive layer/second reinforcing layer/third adhesive layer/reinforcing layer/second adhesive layer/antireflective laminate/first adhesive layer Optical laminate consisting of /polarizing plate/first retardation layer/second retardation layer/panel-side adhesive layer. In addition, the second reinforcing layer is an acrylic resin film (thickness: 40 μm) having a glutarimide structure. In addition, the fourth adhesive layer was formed by applying adhesive PSA1 to the surface of the second reinforcing layer on the viewing side so as to have the thickness shown in Table 1.
[比較例6] 將補強層之厚度變更成80μm、及將面板側黏著劑層之厚度變更成表1所示之值,除此之外以與實施例2相同方式進行,而獲得具有抗反射積層體/第3黏著劑層/補強層/第2黏著劑層/抗映射積層體/第1黏著劑層/偏光板/第1相位差層/第2相位差層/面板側黏著劑層之構成的光學積層體。 [Comparative Example 6] The thickness of the reinforcement layer was changed to 80 μm, and the thickness of the panel-side adhesive layer was changed to the value shown in Table 1, except that it was carried out in the same manner as in Example 2, and an antireflective laminate/third Optical laminate composed of adhesive layer/reinforcing layer/second adhesive layer/anti-reflection laminate/first adhesive layer/polarizing plate/first retardation layer/second retardation layer/panel-side adhesive layer .
[比較例7] 將抗映射積層體從FUJIFILM股份公司製之附相位差層之TAC薄膜(製品名:HL214,厚度:42μm)變更成日東電工股份公司製之聚碳酸酯系抗映射薄膜(厚度82μm)、及將面板側黏著劑層之厚度變更成表1所示之值,除此之外以與實施例2相同方式進行,而獲得具有抗反射積層體/第3黏著劑層/補強層/第2黏著劑層/抗映射積層體/第1黏著劑層/偏光板/第1相位差層/第2相位差層/面板側黏著劑層之構成的光學積層體。 [Comparative Example 7] The anti-reflection laminate was changed from a TAC film with a retardation layer (product name: HL214, thickness: 42 μm) manufactured by FUJIFILM Co., Ltd. to a polycarbonate anti-reflection film (thickness: 82 μm) manufactured by Nitto Denko Co., Ltd., and Except that the thickness of the adhesive layer on the panel side was changed to the value shown in Table 1, it was carried out in the same manner as in Example 2 to obtain an antireflective laminate/third adhesive layer/reinforcing layer/second adhesive Layer/anti-reflection laminate/first adhesive layer/polarizing plate/first retardation layer/second retardation layer/panel-side adhesive layer.
[表1] [Table 1]
[表2] [Table 2]
[評估] 由表2可知,藉由將各黏著劑層之厚度設為17μm以下、於抗映射積層體與抗反射積層體之間設置補強層、且使抗映射積層體、補強層及抗反射積層體的總厚度為200μm以下,可獲得有平衡滿足抑制橘皮紋、對局部荷重之耐性及抑制高濕環境下之翹曲的光學積層體。 [Evaluate] As can be seen from Table 2, by setting the thickness of each adhesive layer to 17 μm or less, providing a reinforcement layer between the anti-reflection laminate and the anti-reflection laminate, and making the anti-reflection laminate, reinforcement layer, and anti-reflection laminate The total thickness is 200 μm or less, and an optical laminate that satisfies the suppression of cellulite, resistance to local loads, and warping in high-humidity environments can be obtained in a balanced manner.
產業上之可利用性 本發明光學積層體可適宜用於影像顯示裝置(代表上為液晶顯示裝置、有機EL顯示裝置)。 Industrial availability The optical layered body of the present invention can be suitably used in image display devices (typically, liquid crystal display devices and organic EL display devices).
1:光學積層體
2:偏光板
21:偏光件
22:保護層
3:第1光學機能體
3a:抗映射積層體
31:第1基材
32:抗映射層
4:第2光學機能體
4a:抗反射積層體
41:第2基材
42:硬塗層
43:抗反射層
5:補強層
61:第1黏著劑層
62:第2黏著劑層
63:第3黏著劑層
7:第1相位差層
8:第2相位差層
9:面板側黏著劑層
1: Optical laminate
2: polarizer
21: Polarizer
22: Protective layer
3: The first
圖1係本發明一實施形態之光學積層體的概略截面圖。Fig. 1 is a schematic cross-sectional view of an optical laminate according to an embodiment of the present invention.
1:光學積層體 1: Optical laminate
2:偏光板 2: polarizer
21:偏光件 21: Polarizer
22:保護層 22: Protective layer
3:第1光學機能體 3: The first optical function body
3a:抗映射積層體 3a: Anti-mapping laminate
31:第1基材 31: 1st base material
32:抗映射層 32: Anti-mapping layer
4:第2光學機能體 4: The second optical function body
4a:抗反射積層體 4a: Anti-reflection laminate
41:第2基材 41: Second substrate
42:硬塗層 42: hard coating
43:抗反射層 43: Anti-reflection layer
5:補強層 5: Reinforcing layer
61:第1黏著劑層 61: 1st adhesive layer
62:第2黏著劑層 62: Second adhesive layer
63:第3黏著劑層 63: The third adhesive layer
7:第1相位差層 7: The first retardation layer
8:第2相位差層 8: The second retardation layer
9:面板側黏著劑層 9: Adhesive layer on the panel side
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| JP6764910B2 (en) * | 2018-09-12 | 2020-10-07 | 本田技研工業株式会社 | vehicle |
| JP2020134678A (en) | 2019-02-19 | 2020-08-31 | 東洋紡株式会社 | Retardation layer-laminated polarizing plate and image display device using the same |
| KR20220148805A (en) | 2020-03-10 | 2022-11-07 | 수미토모 케미칼 컴퍼니 리미티드 | Laminated sheet and its manufacturing method |
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2021
- 2021-07-29 JP JP2021124675A patent/JP7234309B2/en active Active
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2022
- 2022-05-17 TW TW111118384A patent/TWI830227B/en active
- 2022-06-09 KR KR1020220069846A patent/KR20230018313A/en active Pending
- 2022-07-29 CN CN202210903263.8A patent/CN115700405A/en active Pending
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2023
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| TWI830227B (en) | 2024-01-21 |
| JP2023019728A (en) | 2023-02-09 |
| CN115700405A (en) | 2023-02-07 |
| JP7234309B2 (en) | 2023-03-07 |
| JP7557561B2 (en) | 2024-09-27 |
| JP2023067895A (en) | 2023-05-16 |
| KR20230018313A (en) | 2023-02-07 |
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