TW202126989A - Automated tool detection apparatus and detection method thereof comprising a machine, and a lens group, a feeding manipulator, a reclaiming manipulator and a control device all arranged on the machine - Google Patents
Automated tool detection apparatus and detection method thereof comprising a machine, and a lens group, a feeding manipulator, a reclaiming manipulator and a control device all arranged on the machine Download PDFInfo
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Description
本發明係有關一種自動化刀具檢測設備,特別是指透過鏡頭組對刀具之外觀進行攝影,並將刀具之影像資訊傳送至控制裝置,由控制裝置將刀具之影像資訊與所預設之檢測設定值進行比對,再由取料機械手臂將已檢測之良品或不良品的刀具區分放置,達到全自動化對刀具進行良率檢測之機制。 The present invention relates to an automatic tool inspection equipment, in particular to take a picture of the appearance of the tool through a lens set, and transmit the image information of the tool to a control device, and the control device transmits the image information of the tool and the preset detection setting value After comparison, the reclaiming robot arm distinguishes and places the detected good or bad tools to achieve a fully automated yield detection mechanism for the tools.
按,進行鑽孔加工作業時,鑽頭就是必要的工具,透過鑽頭對待加工物件上進行各種形式孔洞的鑽削,在待加工物件上形成貫穿之通孔或未貫通之盲孔等其它模式;又,在鑽頭的加工作業過程中,鑽頭的二側螺旋狀切刃、位於二螺旋狀切刃一端之切削端,即是鑽頭上必要的結構,二切削端之間所形成的鑽頂角,更是決定鑽頭在切削時與待加工物件接觸的面積範圍、影響切削加工的順暢度,而依據鑽頭外徑大小不同,鑽頂角的角度也會有不同的變化,可於待加工物件上鑽削不同尺寸的孔洞。 Press, the drill bit is a necessary tool for drilling operations. Through the drill bit, various types of holes are drilled on the object to be processed, and other modes such as through-holes or non-penetrated blind holes are formed on the object to be processed; and , During the processing of the drill bit, the two helical cutting edges of the drill bit and the cutting end at one end of the two helical cutting edges are the necessary structure on the drill bit. The drill tip angle formed between the two cutting ends is more It determines the area range of the drill bit in contact with the object to be processed during cutting, and affects the smoothness of the cutting process. Depending on the size of the outer diameter of the drill bit, the angle of the drill tip angle will also change differently, which can be drilled on the object to be processed Holes of different sizes.
習知鑽頭進行鑽削加工時,主要是透過切削端二側刀刃與待加工物件接觸進行切削,因二切削刀刃分別往二側具有傾斜狀排屑面延伸至二側螺旋狀排屑槽處,造成二切削刀刃的結構強度不足,而容易在鑽切 過程中發生切削刀刃磨損、崩裂或彎折等現象。 When the conventional drill is used for drilling, the cutting is mainly carried out by contacting the two cutting edges of the cutting end with the object to be processed, because the two cutting edges have inclined chip removal surfaces on both sides and extend to the two spiral chip removal grooves. The structural strength of the two cutting edges is insufficient, and it is easy to drill and cut In the process, the cutting edge is worn, chipped or bent.
也因此習知鑽頭加工時,必須進行最後一道良率之檢測程序;惟,習知鑽頭良率檢測程序乃透過全部人力方式,對加工後之鑽頭進行尺寸、螺旋狀切刃紋路是否磨損、鑽頭是否彎折等現象作良率檢測;又或者,習知鑽頭良率檢測程序乃透過半自動方式,僅由檢測裝置先進行鑽頭尺寸的量測,之後乃透過人力方式,再對鑽頭進行螺旋狀切刃紋路是否磨損、鑽頭是否彎折等現象作良率檢測,造成鑽頭整體加工之工時冗長,人力資源相對增加之情形。 Therefore, when the conventional drill bit is processed, the last yield detection procedure must be carried out; however, the conventional drill bit yield detection procedure uses all manual methods to measure the size of the drill bit after processing, whether the spiral cutting edge pattern is worn, and the drill bit. Whether it is bending or other phenomena for yield detection; or, the conventional drill bit yield detection procedure uses a semi-automatic method, and only the detection device first measures the size of the drill bit, and then manually cuts the drill bit in a spiral shape. Whether the blade pattern is worn, whether the drill bit is bent, etc., are used for yield detection, which causes the overall processing of the drill bit to be lengthy and human resources are relatively increased.
因此,如何研發一種能以全自動化方式對刀具(如:鑽頭)之尺寸、外型(如:刀具之外觀紋路、刀具是否彎曲)進行良率檢測之刀具檢測設備,即為本發明所欲解決之課題所在。 Therefore, how to develop a tool detection equipment that can perform yield detection on the size and appearance of tools (such as drills) (such as the appearance of the tool, whether the tool is bent) in a fully automated manner is what the present invention intends to solve The subject lies.
為了解決上述習知技術的問題與缺陷,本發明揭露一種自動化刀具檢測設備,用以自動檢測一刀具其預設型式(如:刀具尺寸、切刃紋路深淺、切刃紋路是否磨損、刀具是否彎曲)之良率,包括有一機台、一鏡頭組、至少一供料機械手臂、至少一取料機械手臂及一控制裝置。所述機台設有一迴轉夾座,迴轉夾座具有一預設之迴轉角度;所述鏡頭組設置於該機台,其包括有第一鏡頭及第二鏡頭,第一鏡頭相對設置於迴轉夾座之左側上方位置,第二鏡頭相對設置於迴轉夾座之右側上方位置;所述供料機械手臂設置於機台並具有一預設之移動路徑,由供料機械手臂用以取一未檢測之刀具並放置於迴轉夾座;所述取料機械手臂設置於機台並具 有一預設之移動路徑,由取料機械手臂用以將於迴轉夾座上已檢測完之刀具取出,並移至一預設區域放置;所述控制裝置設置於機台,其包括有一控制器,控制器具有控制模組並與迴轉夾座、鏡頭組、供料機械手臂及取料機械手臂電性連接,由控制器用以分別控制迴轉夾座、鏡頭組、供料機械手臂及取料機械手臂之作動。當刀具被放置於迴轉夾座時,由第一鏡頭及第二鏡頭對刀具之外觀進行攝影,並將刀具之影像資訊傳送至控制器,由控制器將刀具之影像資訊與所預設之檢測設定值進行比對,用以自動檢測刀具良率。 In order to solve the above-mentioned problems and deficiencies of the conventional technology, the present invention discloses an automatic tool inspection equipment for automatically detecting the preset type of a tool (such as: tool size, depth of cutting edge, whether the cutting edge is worn, or whether the tool is bent. ) The yield rate includes a machine, a lens set, at least one feeding robot, at least one reclaiming robot, and a control device. The machine is provided with a revolving clamp base, which has a preset rotation angle; the lens group is arranged on the machine and includes a first lens and a second lens, and the first lens is relatively disposed on the revolving clamp The second lens is located on the upper left side of the seat, and the second lens is relatively set on the upper right side of the revolving clamp seat; the feeding robot arm is arranged on the machine table and has a preset moving path, and the feeding robot arm is used to take an undetected The cutting tool is placed on the rotary clamp seat; the reclaiming robot arm is set on the machine and has There is a preset movement path, which is used by the reclaiming robot arm to take out the inspected tools on the rotary clamp seat and move them to a preset area for placement; the control device is set on the machine and includes a controller , The controller has a control module and is electrically connected with the rotating clamp base, lens group, feeding robot arm and reclaiming robot arm, and the controller is used to control the rotating clamp base, lens group, feeding robot arm and reclaiming machine respectively Movement of the arm. When the tool is placed in the rotary chuck, the first lens and the second lens take pictures of the appearance of the tool, and send the image information of the tool to the controller, and the controller will send the image information of the tool and the preset inspection The set value is compared to automatically detect the tool yield.
本發明另揭露一種自動化刀具檢測設備之檢測方法,其檢測方法包括有:設置一供料盤,用以放置尚未檢測之複數刀具;由供料機械手臂移動至供料盤先取一未檢測之刀具,並移動至迴轉夾座位置,將刀具放置於迴轉夾座;啟動鏡頭組,由第一鏡頭及第二鏡頭對刀具之外觀進行攝影,此時迴轉夾座同步啟動旋轉;將第一鏡頭及第二鏡頭對刀具外觀進行攝影之影像資訊傳送至控制器,由控制器將刀具之影像資訊與所預設之檢測設定值進行比對;當比對結果刀具為良品時,由取料機械手臂用以將迴轉夾座上已檢測完之刀具取出,並移至一預設之良品區進行放置;當比對結果刀具為不良品時,由取料機械手臂用以將迴轉夾座上已檢測完之刀具取出,並移至一預設之不良品區進行放置;完成全自動化對刀具進行良率之檢測。 The present invention also discloses a detection method of an automatic tool detection equipment. The detection method includes: setting a feed tray for placing a plurality of untested tools; moving from the feeding robot to the feed tray to first take an untested tool , And move to the position of the revolving chuck, place the tool in the revolving chuck; start the lens group, the first lens and the second lens will take pictures of the appearance of the tool, at this time the revolving chuck will start to rotate simultaneously; the first lens and The second lens sends the image information of the tool's appearance to the controller, and the controller compares the image information of the tool with the preset detection setting value; when the comparison result is a good product, the reclaiming robot arm Used to take out the inspected tool on the rotary clamp seat and move it to a preset good product area for placement; when the comparison result of the tool is a defective product, the reclaiming robot arm is used to place the inspected tool on the rotary clamp seat The finished tool is taken out and moved to a preset defective product area for placement; the fully automated tool yield detection is completed.
1‧‧‧刀具檢測設備 1‧‧‧Tool testing equipment
10‧‧‧機台 10‧‧‧machine
11‧‧‧迴轉夾座 11‧‧‧Swivel clamp seat
12‧‧‧鏡頭組 12‧‧‧Lens group
121‧‧‧第一鏡頭 121‧‧‧First shot
122‧‧‧第二鏡頭 122‧‧‧Second lens
123‧‧‧第三鏡頭 123‧‧‧third lens
13‧‧‧供料機械手臂 13‧‧‧Material feeding robot
131‧‧‧第一取物裝置 131‧‧‧First retrieval device
14‧‧‧取料機械手臂 14‧‧‧Reclaiming robot arm
141‧‧‧第二取物裝置 141‧‧‧Second retrieval device
15‧‧‧導軌 15‧‧‧Guide
16‧‧‧控制裝置 16‧‧‧Control device
161‧‧‧控制器 161‧‧‧controller
162‧‧‧控制按鍵 162‧‧‧Control button
163‧‧‧顯示器 163‧‧‧Display
164‧‧‧外部輸入單元 164‧‧‧External input unit
17‧‧‧供料盤 17‧‧‧Supply tray
18‧‧‧收料盤 18‧‧‧Receiving tray
第1圖:係本發明自動化刀具檢測設備一前視角立體示意 圖。 Figure 1: A front view stereo schematic diagram of the automatic tool inspection equipment of the present invention picture.
第2圖:係本發明自動化刀具檢測設備一後視角立體示意圖。 Figure 2: is a rear perspective three-dimensional schematic diagram of the automated tool inspection equipment of the present invention.
第3圖:係本發明自動化刀具檢測設備一正面視角示意圖。 Figure 3: A schematic view of a front view of the automated tool inspection equipment of the present invention.
第4圖:係本發明自動化刀具檢測設備一俯視示意圖。 Figure 4: is a schematic top view of the automated tool inspection equipment of the present invention.
第5圖:係本發明自動化刀具檢測設備之檢測方法一流程圖。 Figure 5: is a flow chart of the inspection method of the automated tool inspection equipment of the present invention.
請先配合參閱第1、2、3及4圖所示,本發明係揭露一種自動化刀具檢測設備,用以自動檢測一刀具其預設型式(如:刀具尺寸、切刃紋路深淺、切刃紋路是否磨損、刀具是否彎曲)之良率,所述刀具檢測設備1包括有一機台10、一鏡頭組12、至少一供料機械手臂13、至少一取料機械手臂14及一控制裝置16。
Please refer to Figures 1, 2, 3, and 4. The present invention discloses an automatic tool detection equipment for automatically detecting a tool's preset type (such as: tool size, cutting edge depth, cutting edge texture, etc.). Whether the tool is worn, whether the tool is bent), the
機台10於其頂面設有一迴轉夾座11,迴轉夾座11具有一預設之自動迴轉角度;例如:迴轉夾座11可自動旋轉360°,或者迴轉夾座11可自動左右旋轉180°等其它迴轉模式。
The machine table 10 is provided with a
鏡頭組12設置於機台10,鏡頭組12包括有一第一鏡頭121、一第二鏡頭122及一第三鏡頭123,第一鏡頭121相對設置於迴轉夾座11之左側上方位置,第二鏡頭122相對設置於迴轉夾座11之右側上方位置,第三鏡頭123可進一步相對設置於迴轉夾座11之側邊(如:前方或後方)位置。
The
供料機械手臂13設置於機台10並具有一預設之移動路
徑,供料機械手臂13具有一第一取物裝置131,供料機械手臂13由第一取物裝置131用以取得一未檢測之刀具並放置於迴轉夾座11。
The
取料機械手臂14設置於機台10並具有一預設之移動路徑,取料機械手臂14具有一第二取物裝置141,取料機械手臂14由第二取物裝置141用以將於迴轉夾座11上已檢測完成之刀具取出,並移至一個或一個以上之預設區域放置。
The reclaiming
控制裝置16設置於機台10,控制裝置16包括有一控制器161、一控制按鍵162、一顯示器163及至少一外部輸入單元164;所述控制器161(如:控制電腦)具有控制模組並與迴轉夾座11、鏡頭組12、供料機械手臂13及取料機械手臂14電性連接,由控制器161用以分別控制迴轉夾座11、鏡頭組12、供料機械手臂13及取料機械手臂14之作動,且控制器161可預設有至少一檢測設定值;所述控制按鍵162可以是機械式按鍵或觸控式按鍵,用以對迴轉夾座11、鏡頭組12、供料機械手臂13及取料機械手臂14進行控制;所述顯示器163用以顯示控制器161之控制模組選項及顯示預設之檢測設定參數數據;外部輸入單元164可以是鍵盤、滑鼠等其它輸入裝置,用以對控制器161進行控制。
The
所述機台10設有一導軌15,使得供料機械手臂13及取料機械手臂14可於導軌15上進行線性移動。
The machine table 10 is provided with a
所述機台10進一步設有至少一供料盤17及至少一收料盤18,由供料盤17用以放置尚未檢測之刀具,由收料盤18用以放置已檢測完成之良品刀具。
The
當刀具被放置於迴轉夾座11時,由第一鏡頭121、第二鏡頭122及第三鏡頭123對刀具之外觀進行攝影,並將刀具之影像資訊傳送至控制器161,由控制器161將刀具之影像資訊與所預設之檢測設定值進行比對,用以自動檢測刀具良率。
When the tool is placed on the rotating
請再配合參閱第5圖所示,本發明係揭露一種自動化刀具檢測設備之檢測方法,其檢測方法包括有: Please refer to Figure 5 again. The present invention discloses a detection method of an automated tool detection equipment. The detection method includes:
步驟1:設置一供料盤17,用以放置尚未檢測之複數刀具。
Step 1: Set up a feeding
步驟2:由供料機械手臂13移動至供料盤17先取一未檢測之刀具,並移動至迴轉夾座11位置,將刀具放置於迴轉夾座11。
Step 2: Move from the feeding
步驟3:啟動鏡頭組12,由第一鏡頭121、第二鏡頭122及第三鏡頭123對刀具之外觀進行攝影,此時迴轉夾座11同步啟動旋轉。
Step 3: The
步驟4:將第一鏡頭121、第二鏡頭122及第三鏡頭123對刀具外觀進行攝影之影像資訊傳送至控制器161,由控制器161將刀具之影像資訊與所預設之檢測設定值進行比對;當比對結果刀具為良品時,則執行步驟5;當比對結果刀具為不良品時,則執行步驟6。
Step 4: Send the image information of the
步驟5:由取料機械手臂14用以將迴轉夾座11上已檢測完之刀具取出,並移至一預設良品區之收料盤18進行放置,再重新執行步驟2。
Step 5: The reclaiming
由取料機械手臂14用以將迴轉夾座11上已檢測完之刀具取出,並移至一預設不良品區進行放置,再重新執行步驟2。
The reclaiming
是以,本發明之技術特徵在於,透過鏡頭組12對刀具之外
觀進行攝影,並將刀具之影像資訊傳送至控制裝置,由控制裝置將刀具之影像資訊與所預設之檢測設定值進行比對,再由取料機械手臂14將已檢測之良品或不良品的刀具區分放置,達到全自動化對刀具進行良率檢測之機制。
Therefore, the technical feature of the present invention is that the 12 pairs of tools through the lens group
The view takes pictures, and sends the image information of the tool to the control device. The control device compares the image information of the tool with the preset detection setting value, and then the reclaiming
1‧‧‧刀具檢測設備 1‧‧‧Tool testing equipment
10‧‧‧機台 10‧‧‧machine
11‧‧‧迴轉夾座 11‧‧‧Swivel clamp seat
12‧‧‧鏡頭組 12‧‧‧Lens group
121‧‧‧第一鏡頭 121‧‧‧First shot
122‧‧‧第二鏡頭 122‧‧‧Second lens
13‧‧‧供料機械手臂 13‧‧‧Material feeding robot
131‧‧‧第一取物裝置 131‧‧‧First retrieval device
14‧‧‧取料機械手臂 14‧‧‧Reclaiming robot arm
141‧‧‧第二取物裝置 141‧‧‧Second retrieval device
15‧‧‧導軌 15‧‧‧Guide
16‧‧‧控制裝置 16‧‧‧Control device
161‧‧‧控制器 161‧‧‧controller
163‧‧‧顯示器 163‧‧‧Display
17‧‧‧供料盤 17‧‧‧Supply tray
18‧‧‧收料盤 18‧‧‧Receiving tray
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| TW109100021A TW202126989A (en) | 2020-01-02 | 2020-01-02 | Automated tool detection apparatus and detection method thereof comprising a machine, and a lens group, a feeding manipulator, a reclaiming manipulator and a control device all arranged on the machine |
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| TW109100021A TW202126989A (en) | 2020-01-02 | 2020-01-02 | Automated tool detection apparatus and detection method thereof comprising a machine, and a lens group, a feeding manipulator, a reclaiming manipulator and a control device all arranged on the machine |
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|---|---|
| TW (1) | TW202126989A (en) |
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2020
- 2020-01-02 TW TW109100021A patent/TW202126989A/en unknown
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