TW202124256A - Production method for a micromechanical system, and micromechanical system - Google Patents
Production method for a micromechanical system, and micromechanical system Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000005530 etching Methods 0.000 claims abstract description 90
- 239000002346 layers by function Substances 0.000 claims abstract description 41
- 239000000758 substrate Substances 0.000 claims abstract description 15
- 239000010410 layer Substances 0.000 claims description 122
- 230000005226 mechanical processes and functions Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 abstract description 16
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 230000000717 retained effect Effects 0.000 abstract 1
- 238000011161 development Methods 0.000 description 12
- 230000018109 developmental process Effects 0.000 description 12
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 5
- 229920005591 polysilicon Polymers 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 229910052814 silicon oxide Inorganic materials 0.000 description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 3
- 229910018503 SF6 Inorganic materials 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- SFZCNBIFKDRMGX-UHFFFAOYSA-N sulfur hexafluoride Chemical compound FS(F)(F)(F)(F)F SFZCNBIFKDRMGX-UHFFFAOYSA-N 0.000 description 3
- 229960000909 sulfur hexafluoride Drugs 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
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- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
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- B81—MICROSTRUCTURAL TECHNOLOGY
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- B81C1/00—Manufacture or treatment of devices or systems in or on a substrate
- B81C1/00436—Shaping materials, i.e. techniques for structuring the substrate or the layers on the substrate
- B81C1/00444—Surface micromachining, i.e. structuring layers on the substrate
- B81C1/00468—Releasing structures
- B81C1/00476—Releasing structures removing a sacrificial layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81C—PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
- B81C1/00—Manufacture or treatment of devices or systems in or on a substrate
- B81C1/00349—Creating layers of material on a substrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B3/00—Devices comprising flexible or deformable elements, e.g. comprising elastic tongues or membranes
- B81B3/0064—Constitution or structural means for improving or controlling the physical properties of a device
- B81B3/0067—Mechanical properties
- B81B3/007—For controlling stiffness, e.g. ribs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B7/00—Microstructural systems; Auxiliary parts of microstructural devices or systems
- B81B7/02—Microstructural systems; Auxiliary parts of microstructural devices or systems containing distinct electrical or optical devices of particular relevance for their function, e.g. microelectro-mechanical systems [MEMS]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81C—PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
- B81C1/00—Manufacture or treatment of devices or systems in or on a substrate
- B81C1/00436—Shaping materials, i.e. techniques for structuring the substrate or the layers on the substrate
- B81C1/00523—Etching material
- B81C1/00531—Dry etching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81C—PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
- B81C1/00—Manufacture or treatment of devices or systems in or on a substrate
- B81C1/00436—Shaping materials, i.e. techniques for structuring the substrate or the layers on the substrate
- B81C1/00523—Etching material
- B81C1/00539—Wet etching
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L1/00—Measuring force or stress, in general
- G01L1/14—Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators
- G01L1/142—Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators using capacitors
- G01L1/148—Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators using capacitors using semiconductive material, e.g. silicon
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L9/00—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means
- G01L9/12—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means by making use of variations in capacitance, i.e. electric circuits therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B2201/00—Specific applications of microelectromechanical systems
- B81B2201/02—Sensors
- B81B2201/0264—Pressure sensors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B2203/00—Basic microelectromechanical structures
- B81B2203/01—Suspended structures, i.e. structures allowing a movement
- B81B2203/0127—Diaphragms, i.e. structures separating two media that can control the passage from one medium to another; Membranes, i.e. diaphragms with filtering function
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81C—PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
- B81C2201/00—Manufacture or treatment of microstructural devices or systems
- B81C2201/01—Manufacture or treatment of microstructural devices or systems in or on a substrate
- B81C2201/0101—Shaping material; Structuring the bulk substrate or layers on the substrate; Film patterning
- B81C2201/0128—Processes for removing material
- B81C2201/013—Etching
- B81C2201/0133—Wet etching
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Abstract
Description
本發明係關於一種用於微機械系統的製造方法,且係關於一種微機械系統。The invention relates to a manufacturing method for a micromechanical system, and also relates to a micromechanical system.
儘管本發明可應用於任何微機械系統,但本發明及其背後的背景是關於矽技術中之微機械壓力感測器的。Although the present invention can be applied to any micromechanical system, the present invention and the background behind it are related to micromechanical pressure sensors in silicon technology.
DE 10 2011 080 978 A1揭示一種用於製造微機械結構的方法,可以藉助於該方法以無構形之方式構造微機電系統(Microelectromechanical System,MEMS)功能層。此方法通常用於將複數個MEMS功能層配置成一個在另一個上。在此情況下,在加工過程中在MEMS功能層被移除之區域中形成空腔。可以有意識地將此等空腔用作例如蝕刻通道,以局部加速犧牲層蝕刻,該蝕刻常常用於MEMS製程中,且藉此以控制方式局部修改底切。DE 10 2011 080 978 A1 discloses a method for manufacturing a micromechanical structure, by means of which a microelectromechanical system (MEMS) functional layer can be constructed in a configurationless manner. This method is usually used to configure a plurality of MEMS functional layers one on top of the other. In this case, a cavity is formed in the area where the MEMS functional layer is removed during the processing. Such cavities can be intentionally used as an etching channel, for example, to locally accelerate the etching of the sacrificial layer, which is often used in the MEMS manufacturing process, and thereby locally modify the undercut in a controlled manner.
其中可以使用此等蝕刻通道且此等蝕刻通道對於組件之運行亦係必要的方法例如係電容式壓力感測器。Among them, these etching channels can be used, and these etching channels are also necessary methods for the operation of the device, such as a capacitive pressure sensor.
圖8a及圖8b展示呈電容式微機械壓力感測器形式之微機械系統之實例以解釋本發明的基本問題。8a and 8b show an example of a micromechanical system in the form of a capacitive micromechanical pressure sensor to explain the basic problem of the present invention.
在圖8a中,參考符號S表示例如矽基板之基板,第一絕緣層I1及位於該第一絕緣層上方之第二絕緣層I2被施加至該基板上。作為舉例,第一絕緣層I1由氧化矽構成,且第二絕緣層I2由氮化矽構成。In FIG. 8a, reference symbol S denotes a substrate such as a silicon substrate, on which a first insulating layer I1 and a second insulating layer I2 located above the first insulating layer are applied. As an example, the first insulating layer I1 is made of silicon oxide, and the second insulating layer I2 is made of silicon nitride.
將由例如多晶矽製成之薄導電軌層L施加至第二絕緣層I2上,且以其形成第一電極E1的方式構造該薄導電軌層。A thin conductive track layer L made of, for example, polysilicon is applied to the second insulating layer I2, and the thin conductive track layer is constructed in such a way that it forms the first electrode E1.
將由多晶矽構成之第一微機械功能層F1及由多晶矽構成之第二微機械功能層F2施加至導電軌層L上方並進行構造。詳言之,橫跨空腔K之隔膜區域M由第二微機械功能層F2構成。The first micromechanical function layer F1 made of polysilicon and the second micromechanical function layer F2 made of polysilicon are applied on the conductive track layer L and structured. In detail, the diaphragm area M across the cavity K is formed by the second micromechanical functional layer F2.
在隔膜之下側上存在功能元件1,其由第一微機械功能層F1構成。一方面,此功能元件1充當隔膜M之強化元件,且另一方面,充當第二電極E2或電極E1之相對電極,且在製造過程期間在其功能中,另外用於加速在犧牲層必須被移除之區域中的犧牲層蝕刻。詳言之,此犧牲層(未示出)位於第一電極E1與第二電極E2之間的區域中。There is a functional element 1 on the underside of the membrane, which consists of a first micromechanical functional layer F1. On the one hand, this functional element 1 serves as a reinforcing element for the diaphragm M, and on the other hand, it serves as the opposite electrode of the second electrode E2 or the electrode E1, and in its function during the manufacturing process, in addition to accelerate the sacrificial layer must be The sacrificial layer in the removed area is etched. In detail, this sacrificial layer (not shown) is located in the area between the first electrode E1 and the second electrode E2.
為了使犧牲層蝕刻過程加速,平行於圖式的平面在平行於彼此的方向上延伸的蝕刻通道設置在功能元件1下側上。In order to accelerate the etching process of the sacrificial layer, etching channels extending parallel to the plane of the pattern in a direction parallel to each other are provided on the lower side of the functional element 1.
在此上下文中,圖8a展示強化區域之截面平面,且圖8b展示蝕刻通道之平面。強化區域可以因此僅在一個方向上而不在與其垂直之方向上產生強化效果。此外,不可以互連穿過功能元件1之蝕刻通道,此係因為若互連穿過該功能元件之蝕刻通道,則強化特性將受損。In this context, Fig. 8a shows the cross-sectional plane of the strengthened area, and Fig. 8b shows the plane of the etched channel. The strengthened area can therefore only produce a strengthening effect in one direction and not in the direction perpendicular to it. In addition, it is not possible to interconnect the etched channels through the functional element 1, because if the etched channels through the functional element are interconnected, the strengthening characteristics will be impaired.
本發明提供一種具有請求項1之特徵的用於微機械系統的製造方法,及一種具有請求項13之特徵的微機械系統。The present invention provides a manufacturing method for a micromechanical system with the features of claim 1, and a micromechanical system with the features of claim 13.
本發明的基本概念在於使用至少兩個階段的蝕刻方法,以產生其中所有經蝕刻溝槽流體地互連的經蝕刻溝槽結構,其中二維機械加強件藉由這些經蝕刻溝槽之橋狀中斷區域實現,這些橋狀中斷區域由微機械功能層形成。詳言之,此類經蝕刻溝槽結構可以藉由組合第一各向異性蝕刻步驟與後續等向性蝕刻步驟來實現,其中所述等向性蝕刻步驟引起中斷區域之底切,結果微機械功能層內之經蝕刻溝槽在底切區域中互連,其中機械穩定中斷區域保持在微機械功能層上側上。根據本發明之製造方法亦可針對較厚功能層按比例擴大且在功能層之厚度方面不受任何限制。The basic concept of the present invention is to use at least a two-stage etching method to produce an etched trench structure in which all etched trenches are fluidly interconnected, wherein the two-dimensional mechanical reinforcement is bridged by these etched trenches. The interruption area is realized, and these bridge-like interruption areas are formed by the micromechanical function layer. In detail, this type of etched trench structure can be achieved by combining the first anisotropic etching step and the subsequent isotropic etching step, wherein the isotropic etching step causes undercutting of the interrupted area, resulting in the micromechanical The etched trenches in the functional layer are interconnected in the undercut area, wherein the mechanically stable interruption area remains on the upper side of the micromechanical functional layer. The manufacturing method according to the present invention can also be scaled up for a thicker functional layer without any restriction on the thickness of the functional layer.
具有二維經蝕刻溝槽結構之此類微機械系統可用作例如用於在犧牲層蝕刻步驟中引導蝕刻流體之蝕刻通道系統,但不限於此。亦可設想微流體系統或其他微機械系統中之用途。Such a micromechanical system with a two-dimensional etched trench structure can be used as, for example, an etching channel system for guiding the etching fluid in the sacrificial layer etching step, but is not limited thereto. The use in microfluidic systems or other micromechanical systems can also be envisaged.
申請專利範圍附屬項中所呈現之特徵係關於本發明之相關主題之有利發展及改良。The features presented in the appendix of the scope of patent application are favorable developments and improvements related to the subject of the present invention.
根據較佳發展,這些經蝕刻溝槽具有第一複數個第一經蝕刻溝槽及第二複數個第二經蝕刻溝槽,其中這些中斷區域具有第一複數個第一中斷區域及第二複數個第二中斷區域。在第一各向異性蝕刻步驟及後續等向性蝕刻步驟中形成在第一縱向方向上延伸之第一複數個第一經蝕刻溝槽及在第二縱向方向上延伸之第二複數個第二經蝕刻溝槽。在第一經蝕刻溝槽及第二經蝕刻溝槽在第一縱向方向上交替地配置且這些第二經蝕刻溝槽在第二縱向方向上成列地配置的每一情況下,其中這些第一中斷區域在每一情況下在該第一縱向方向上設置於這些第一與第二經蝕刻溝槽之間,並且這些第二中斷區域在每一情況下在該第二縱向方向上設置於這些第二經蝕刻溝槽之間。According to a preferred development, the etched trenches have a first plurality of first etched trenches and a second plurality of second etched trenches, wherein the interrupted regions have a first plurality of first interrupted regions and a second plurality of interrupted regions A second interrupt area. In the first anisotropic etching step and the subsequent isotropic etching step, a first plurality of first etched trenches extending in a first longitudinal direction and a second plurality of second etched grooves extending in a second longitudinal direction are formed After etching the trench. In each case where the first etched trenches and the second etched trenches are alternately arranged in the first longitudinal direction and the second etched trenches are arranged in rows in the second longitudinal direction, the first An interrupted area is provided between the first and second etched trenches in the first longitudinal direction in each case, and the second interrupted areas are provided in the second longitudinal direction in each case Between these second etched trenches.
根據另一較佳發展,第一縱向方向配置成大體上垂直於第二縱向方向。以此方式,有可能形成具有矩形圖案之經蝕刻溝槽結構。According to another preferred development, the first longitudinal direction is arranged substantially perpendicular to the second longitudinal direction. In this way, it is possible to form an etched trench structure with a rectangular pattern.
根據另一較佳發展,在施加第一微機械功能層之前將第一犧牲層施加至基板上,並且在等向性蝕刻步驟之後,在第二等向性蝕刻步驟中將這些經蝕刻溝槽向下蝕刻至第三蝕刻深度,該蝕刻深度延伸達該第一微機械功能層的整個深度,並且這些經蝕刻溝槽曝露該第一犧牲層,其中這些中斷區域保持在該第一微機械功能層上側上,並且其中在該第一微機械功能層的深度方向上相對於這些中斷區域對齊的其他中斷區域形成於該第一微機械功能層下側上。特定言之,當使用第三各向異性蝕刻步驟時,根據本發明之製造方法尤其非常適合於微機械功能層下方的薄犧牲層,以在功能層與底層之間產生特別高的電容。According to another preferred development, the first sacrificial layer is applied to the substrate before the first micromechanical function layer is applied, and after the isotropic etching step, the etched trenches are removed in the second isotropic etching step. Etch down to a third etching depth, the etching depth extends to the entire depth of the first micromechanical function layer, and the etched trenches expose the first sacrificial layer, wherein the interrupted areas remain in the first micromechanical function On the upper side of the layer, and wherein other interrupted regions aligned with respect to the interrupted regions in the depth direction of the first micromechanical function layer are formed on the lower side of the first micromechanical function layer. In particular, when the third anisotropic etching step is used, the manufacturing method according to the present invention is particularly suitable for the thin sacrificial layer under the micromechanical functional layer to generate a particularly high capacitance between the functional layer and the bottom layer.
根據另一較佳發展,藉由第一及第二各向異性蝕刻步驟及等向性蝕刻步驟在第一區域的周邊形成其他經蝕刻溝槽。According to another preferred development, other etched trenches are formed on the periphery of the first region by the first and second anisotropic etching steps and the isotropic etching step.
根據另一較佳發展,其他經蝕刻溝槽具有第三複數個經蝕刻溝槽,該第三複數個經蝕刻溝槽圍繞第一區域呈閉環形狀。以此方式,可以形成限定的第一微機械功能層之自由浮動第一區域。According to another preferred development, the other etched trenches have a third plurality of etched trenches, and the third plurality of etched trenches have a closed loop shape surrounding the first area. In this way, a defined free-floating first area of the first micromechanical functional layer can be formed.
根據另一較佳發展,形成第二犧牲層,該第二犧牲層在上側封閉這些經蝕刻溝槽與這些其他經蝕刻溝槽且在內部將其掩蓋,其中各別空腔保持在這些經蝕刻溝槽之加寬區域中。此類空腔加速後續犧牲層蝕刻步驟。According to another preferred development, a second sacrificial layer is formed, which closes these etched trenches and these other etched trenches on the upper side and conceals them inside, wherein individual cavities remain in these etched trenches. In the widened area of the groove. Such cavities accelerate the subsequent etching steps of the sacrificial layer.
根據另一較佳發展,第一通路在第一區域之周邊形成於第二犧牲層中,這些通路曝露下伏第一機械功能層之某個區域或某些區域。According to another preferred development, the first vias are formed in the second sacrificial layer at the periphery of the first area, and these vias expose a certain area or certain areas underlying the first mechanical function layer.
根據另一較佳發展,在另一等向性蝕刻步驟中在某個區域或某些區域中移除處於這些第一通路下方的第一機械功能層,其中第二犧牲層充當蝕刻終止層。以此方式,可以移除第一微機械功能層之界定區域。According to another preferred development, the first mechanical function layer under the first vias is removed in a certain area or certain areas in another isotropic etching step, wherein the second sacrificial layer serves as an etch stop layer. In this way, the defined area of the first micromechanical function layer can be removed.
根據另一較佳發展,形成封閉第一通路的第三犧牲層。According to another preferred development, a third sacrificial layer that closes the first path is formed.
根據另一較佳發展,曝露下伏第一機械功能層之某個區域或某些區域的一或多個第二通路形成於第一區域中,其中形成且構造在這些第二通路內連接至該第一微機械功能層之第二微機械功能層。以此方式,可以形成將第一微機械功能層懸置於第二微機械功能層上的構件。According to another preferred development, one or more second passages exposing a certain area or certain areas of the underlying first mechanical function layer are formed in the first area, wherein the second passages are formed and configured to connect to The second micromechanical function layer of the first micromechanical function layer. In this way, a member that suspends the first micromechanical function layer on the second micromechanical function layer can be formed.
根據另一較佳發展,使用這些經蝕刻溝槽及/或這些其他經蝕刻溝槽作為蝕刻通道藉由犧牲層蝕刻步驟來移除第一犧牲層、第二犧牲層與第三犧牲層。蝕刻通道並不對第一微機械功能層之機械特性造成任何限制。詳言之,連續的互連經蝕刻溝槽不會引起微機械功能層之任何機械分離。當使用經蝕刻溝槽作為相對較大直徑之蝕刻通道時,亦有可能採用先前不可能的液體介質蝕刻方法。基於液體介質之許多蝕刻方法明顯更便宜且亦常常具有相對於蝕刻終止層之更高或更佳選擇率。According to another preferred development, the first sacrificial layer, the second sacrificial layer, and the third sacrificial layer are removed by a sacrificial layer etching step using these etched trenches and/or these other etched trenches as etching channels. The etching channel does not impose any restriction on the mechanical properties of the first micromechanical functional layer. In detail, the continuous interconnection through the etched trench does not cause any mechanical separation of the micromechanical functional layer. When the etched trench is used as an etching channel with a relatively large diameter, it is also possible to use a liquid medium etching method that was previously impossible. Many etching methods based on liquid media are significantly cheaper and often have higher or better selectivity relative to the etch stop layer.
在圖式中,相同參考符號表示相同或功能上相同之元件。In the drawings, the same reference signs indicate the same or functionally same elements.
圖1a至圖7c展示根據本發明之用於微機械系統的製造方法之一個具體實例的連續加工階段;圖1a、圖2a、圖3a、圖4a、圖5a、圖6a和圖7a在每一情況下展示俯視圖,圖1b、圖2b、圖3b、圖4b、圖5b、圖6b和圖7b展示沿著圖1a、圖2a、圖3a、圖4a、圖5a、圖6a和圖7a中的線A-A'之截面,且圖1c、圖2c、圖3c、圖4c、圖5c、圖6c和圖7c展示沿著圖1a、圖2a、圖3a、圖4a、圖5a、圖6a和圖7a中的線B-B'之截面。Figures 1a to 7c show the continuous processing stages of a specific example of the manufacturing method of the micromechanical system according to the present invention; Figures 1a, 2a, 3a, 4a, 5a, 6a and 7a are in each In the case of a top view, Figure 1b, Figure 2b, Figure 3b, Figure 4b, Figure 5b, Figure 6b and Figure 7b show along the lines in Figure 1a, Figure 2a, Figure 3a, Figure 4a, Figure 5a, Figure 6a and Figure 7a The section of the line AA', and Figure 1c, Figure 2c, Figure 3c, Figure 4c, Figure 5c, Figure 6c and Figure 7c show along Figure 1a, Figure 2a, Figure 3a, Figure 4a, Figure 5a, Figure 6a and The section of line BB' in Figure 7a.
在圖1a到圖1c中,參考符號S表示基板,例如,矽基板。作為選項(未示出),各種功能及/或絕緣層可以在初步製程中生長並構造於基板S上(參見圖8a及圖8b)。In FIGS. 1a to 1c, reference symbol S denotes a substrate, for example, a silicon substrate. As an option (not shown), various functional and/or insulating layers can be grown and constructed on the substrate S in the preliminary manufacturing process (see FIGS. 8a and 8b).
在由例如氧化矽形成之基板S上生長及構造第一犧牲層O。第一犧牲層O可以進一步構造成產生與可選功能層中的一者接觸的基板接觸件或平面。在本實例中,由導電性摻雜多晶矽或類似的導電材料構成之第一微機械功能層F1形成於第一犧牲層O上。The first sacrificial layer O is grown and structured on a substrate S formed of, for example, silicon oxide. The first sacrificial layer O may be further configured to create a substrate contact or plane in contact with one of the optional functional layers. In this example, the first micromechanical function layer F1 made of conductive doped polysilicon or a similar conductive material is formed on the first sacrificial layer O.
此後接著在第一各向異性蝕刻步驟中在第一微機械功能層F1之第一區域B1中形成複數個二維配置、相互隔開之狹長經蝕刻溝槽K2、K3。Thereafter, in the first anisotropic etching step, a plurality of two-dimensionally arranged and spaced-apart narrow and long etched trenches K2, K3 are formed in the first region B1 of the first micromechanical function layer F1.
經蝕刻溝槽K2、K3藉助於由第一微機械功能層F1形成之各別中斷區域U1、U2與鄰近經蝕刻溝槽K2、K3在一個或兩個縱向末端處間隔開。The etched trenches K2, K3 are separated from the adjacent etched trenches K2, K3 at one or two longitudinal ends by means of respective interrupted regions U1, U2 formed by the first micromechanical functional layer F1.
第一各向異性蝕刻步驟向下進行至小於第一微機械功能層F1之厚度的第一蝕刻深度,且使用利用例如SF6 (六氟化硫)之電漿方法進行該步驟。在第一各向異性蝕刻步驟之最終階段中,鈍化層可以沉積於經蝕刻溝槽K2、K3之側壁上。The first anisotropic etching step is performed down to a first etching depth smaller than the thickness of the first micromechanical function layer F1, and this step is performed using a plasma method using, for example, SF 6 (sulfur hexafluoride). In the final stage of the first anisotropic etching step, a passivation layer may be deposited on the sidewalls of the etched trenches K2, K3.
在後續等向性蝕刻步驟中,例如同樣使用利用SF6 (六氟化硫)之電漿方法將這些經蝕刻溝槽K2、K3向下延伸至第二蝕刻深度,該第二蝕刻深度大於第一蝕刻深度而小於第一微機械功能層F1之厚度。等向性蝕刻步驟以使得在此步驟中之橫向底切對應於中斷區域U1、U2之至少一半寬度的方式控制。In the subsequent isotropic etching step, for example , the plasma method using SF 6 (sulfur hexafluoride) is also used to extend the etched trenches K2 and K3 down to the second etching depth, which is greater than the second etching depth. An etching depth is smaller than the thickness of the first micromechanical function layer F1. The isotropic etching step is controlled in such a way that the transverse undercut in this step corresponds to at least half of the width of the interrupted regions U1 and U2.
在此情況下,加寬第一微機械功能層F1內之這些經蝕刻溝槽K2、K3,且對這些中斷區域U1、U2以使得該第一微機械功能層F1內之鄰近的經蝕刻溝槽K2、K3藉由加寬在這些中斷區域U1、U2下方互連的方式進行底切,其中這些中斷區域U1、U2保持在該第一微機械功能層F1上側上且形成結構之機械穩定器或加強件。In this case, the etched grooves K2, K3 in the first micromechanical function layer F1 are widened, and the interrupted regions U1, U2 are adjusted to make the adjacent etched grooves in the first micromechanical function layer F1 The grooves K2 and K3 are undercut by widening and interconnecting under the interrupted regions U1 and U2, wherein the interrupted regions U1 and U2 are kept on the upper side of the first micromechanical function layer F1 and form a mechanical stabilizer of the structure Or reinforcement.
在本實例中,經蝕刻溝槽K2、K3具有第一複數個第一經蝕刻溝槽K2及第二複數個第二經蝕刻溝槽K3,且這些中斷區域U1、U2具有第一複數個第一中斷區域U1及第二複數個第二中斷區域U2。In this example, the etched trenches K2, K3 have a first plurality of first etched trenches K2 and a second plurality of second etched trenches K3, and these interrupted regions U1, U2 have a first plurality of An interrupt area U1 and a second plurality of second interrupt areas U2.
在第一各向異性蝕刻步驟及後續等向性蝕刻步驟中形成在第一縱向方向x上延伸之第一複數個第一經蝕刻溝槽K2及在第二縱向方向y上延伸之第二複數個第二經蝕刻溝槽K3。In the first anisotropic etching step and the subsequent isotropic etching step, a first plurality of first etched trenches K2 extending in the first longitudinal direction x and a second plurality of second etched trenches extending in the second longitudinal direction y are formed A second etched trench K3.
在每一情況下,第一經蝕刻溝槽K2及第二經蝕刻溝槽K3在第一縱向方向x上交替地配置,其中這些第二經蝕刻溝槽K3在第二縱向方向y上成列地配置。In each case, the first etched trenches K2 and the second etched trenches K3 are alternately arranged in the first longitudinal direction x, wherein these second etched trenches K3 are aligned in the second longitudinal direction y地Configuration.
這些第一中斷區域U1在每一情況下在第一縱向方向x上設置於第一經蝕刻溝槽K2與第二經蝕刻溝槽K3之間,其中這些第二中斷區域U2在每一情況下在第二縱向方向y上設置於這些第二經蝕刻溝槽K3之間。These first interruption regions U1 are arranged between the first etched trench K2 and the second etched trench K3 in the first longitudinal direction x in each case, wherein the second interruption regions U2 are in each case It is arranged between these second etched trenches K3 in the second longitudinal direction y.
在本實例中,第一縱向方向x配置成大體上垂直於第二縱向方向y。In this example, the first longitudinal direction x is configured to be substantially perpendicular to the second longitudinal direction y.
另外,例如藉由第一及第二各向異性蝕刻步驟及等向性蝕刻步驟在第一區域B1之周邊形成其他經蝕刻溝槽K0、K1、K1',其中這些其他經蝕刻溝槽K0、K1、K1'具有第三複數個經蝕刻溝槽K1、K1',該第三複數個經蝕刻溝槽在兩個蝕刻步驟之後圍繞該第一區域B1呈閉環形狀且連接至第一蝕刻溝槽K2及第二蝕刻溝槽K3。In addition, for example, through the first and second anisotropic etching steps and the isotropic etching step, other etched trenches K0, K1, K1' are formed on the periphery of the first region B1, wherein these other etched trenches K0, K1, K1' have a third plurality of etched trenches K1, K1', the third plurality of etched trenches form a closed loop shape around the first region B1 after two etching steps and are connected to the first etched trench K2 and the second etching trench K3.
因此,根據圖1a到圖1c,具有在區域B1中互連之機械穩定的經蝕刻溝槽結構的微機械系統為可用的,對於其存在許多不同的可能用途。Therefore, according to FIGS. 1a to 1c, a micromechanical system with a mechanically stable etched trench structure interconnected in the region B1 is available, for which there are many different possible uses.
在本實例中,根據圖2a到圖2c,等向性蝕刻步驟之後為第二各向異性蝕刻步驟,其中例如同樣使用利用SF6 (六氟化硫)之電漿方法將這些經蝕刻溝槽K0、K1、K1'、K2、K3向下蝕刻至第三蝕刻深度,該第三蝕刻深度延伸達第一微機械功能層F1的整個深度,可能在這些經蝕刻溝槽K0、K1、K1'、K2、K3之上部區域中具有額外鈍化層。In this example, according to FIGS. 2a to 2c, the isotropic etching step is followed by the second anisotropic etching step, in which, for example , the plasma method using SF 6 (sulfur hexafluoride) is also used to etch these trenches K0, K1, K1', K2, K3 are etched down to the third etching depth, which extends to the entire depth of the first micromechanical functional layer F1, which may be in these etched trenches K0, K1, K1' There is an additional passivation layer in the upper region of K2, K3.
經蝕刻溝槽K0、K1、K1'、K2、K3接著曝露第一犧牲層O,其中這些中斷區域U1、U2保持在第一微機械功能層F1上側上,並且其中在該第一微機械功能層F1的深度方向上相對於這些中斷區域U1、U2對齊的其他中斷區域U3形成於該第一微機械功能層F1下側上。The etched trenches K0, K1, K1', K2, K3 then expose the first sacrificial layer O, wherein these interrupted regions U1, U2 remain on the upper side of the first micromechanical function layer F1, and in which the first micromechanical function Other interruption regions U3 aligned with the interruption regions U1 and U2 in the depth direction of the layer F1 are formed on the lower side of the first micromechanical function layer F1.
另外,參考圖3a到圖3c,形成由氧化矽構成之第二犧牲層O',該第二犧牲層在上側封閉第一經蝕刻溝槽K2及第二經蝕刻溝槽K3以及其他經蝕刻溝槽K0、K1、K1'且在內部將其掩蓋,其中可以在後續犧牲層蝕刻方法中用作蝕刻通道之空腔HZ保持在這些經蝕刻溝槽K0、K1、K1'、K2、K3之加寬區域中。In addition, referring to FIGS. 3a to 3c, a second sacrificial layer O'made of silicon oxide is formed. The second sacrificial layer closes the first etched trench K2, the second etched trench K3, and other etched trenches on the upper side. The grooves K0, K1, K1' are hidden inside, and the cavity HZ that can be used as an etching channel in the subsequent sacrificial layer etching method is maintained in the etched grooves K0, K1, K1', K2, K3 In a wide area.
另外,參考圖4a到圖4c,第一通路D在第一區域B1之周邊形成於第二犧牲層O'中,這些通路曝露下伏第一機械功能層F1之一個區域或一些區域。In addition, referring to FIGS. 4a to 4c, the first vias D are formed in the second sacrificial layer O'at the periphery of the first region B1, and these vias expose a region or some regions underlying the first mechanical function layer F1.
在另一等向性蝕刻步驟中,在某個區域或某些區域中移除位於第一通路D下方的第一機械功能層F1,其中第二犧牲層O'在橫向方向上充當蝕刻終止層且第一犧牲層O在垂直方向上充當蝕刻終止層。In another isotropic etching step, the first mechanical function layer F1 located under the first via D is removed in a certain area or certain areas, wherein the second sacrificial layer O'acts as an etching stop layer in the lateral direction And the first sacrificial layer O serves as an etching stop layer in the vertical direction.
根據圖5a到圖5c,形成由氧化矽構成之封閉第一通路D之第三犧牲層O''。According to FIGS. 5a to 5c, a third sacrificial layer O" made of silicon oxide that closes the first via D is formed.
在第一區域B1中形成曝露下伏第一機械功能層F1之一個區域或一些區域的一或多個第二通路D'。One or more second passages D′ are formed in the first area B1 that expose one or some areas of the underlying first mechanical function layer F1.
接著形成且構造如圖6a到圖6c中所示出之由多晶矽構成的第二微機械功能層F2,該第二微機械功能層在第二通路D2內連接至第一微機械功能層F1。Next, the second micromechanical function layer F2 made of polysilicon as shown in FIGS. 6a to 6c is formed and constructed, and the second micromechanical function layer is connected to the first micromechanical function layer F1 in the second via D2.
根據其他可選步驟,根據圖7a到圖7c,使用第一經蝕刻溝槽K2及第二經蝕刻溝槽K3以及其他經蝕刻溝槽K0、K1、K1'作為蝕刻通道藉由犧牲層蝕刻步驟來移除第一犧牲層O、第二犧牲層O'及第三犧牲層O''。According to other optional steps, according to FIGS. 7a to 7c, the first etched trench K2 and the second etched trench K3 and the other etched trenches K0, K1, K1' are used as etching channels. The sacrificial layer etching step is used To remove the first sacrificial layer O, the second sacrificial layer O', and the third sacrificial layer O".
在犧牲層蝕刻步驟期間,相較於在固態犧牲層材料中,蝕刻前端在第一經蝕刻溝槽K2與第二經蝕刻溝槽K3及其他經蝕刻溝槽K0、K1、K1'之空腔HR中傳播得更快。在犧牲層蝕刻步驟中,較佳地使用利用液態HF(氟化氫)或含有HF的溶液的蝕刻方法。During the sacrificial layer etching step, compared to the solid sacrificial layer material, the etching front ends are in the cavities of the first etched trench K2 and the second etched trench K3 and other etched trenches K0, K1, K1' Spread faster in HR. In the sacrificial layer etching step, an etching method using liquid HF (hydrogen fluoride) or a solution containing HF is preferably used.
可遵循其他可選步驟。舉例而言,可密閉地封閉藉由犧牲層蝕刻步驟形成之空腔。Other optional steps can be followed. For example, the cavity formed by the sacrificial layer etching step can be hermetically sealed.
當在壓力感測器中使用微機械系統時,第二微機械功能層F2之區域將為隔膜,且第一微機械功能層F1之區域B1將為功能元件1'(參見圖8a、8b),如圖7b展示,該功能元件充當電極及強化元件。尤其有利的情況是,此處加強件在二維(即,在x及y縱向方向上)上起作用。When a micromechanical system is used in a pressure sensor, the area of the second micromechanical functional layer F2 will be the diaphragm, and the area B1 of the first micromechanical functional layer F1 will be the functional element 1'(see Figures 8a, 8b) As shown in Figure 7b, the functional element acts as an electrode and a strengthening element. A particularly advantageous situation is that here the reinforcement acts in two dimensions (that is, in the x and y longitudinal directions).
儘管上文已藉助於較佳說明性具體實例描述本發明,但其不限於此且可以許多不同方式進行修改。Although the invention has been described above with the aid of preferred illustrative specific examples, it is not limited thereto and can be modified in many different ways.
詳言之,本發明不限於通過舉例提及之層材料。此外,本發明不僅適合於通過舉例提及之壓力感測器,且原則上亦適合於所有微機械感測器或致動器,尤其係以機械連接但電隔離之方式懸浮於基板上方的兩個導電功能區域中的微機械感測器或致動器。In detail, the present invention is not limited to the layer materials mentioned by way of example. In addition, the present invention is not only suitable for the pressure sensor mentioned by way of example, but in principle is also suitable for all micromechanical sensors or actuators, especially the two suspended above the substrate in a mechanically connected but electrically isolated manner. A micromechanical sensor or actuator in a conductive functional area.
在一個變化形式中,舉例而言,第一各向異性蝕刻步驟亦可藉助於抗蝕劑遮罩劃分成兩個不同區域中之兩個蝕刻操作。在第一區域中,各向異性蝕刻不發生在功能層之整個深度上。在第二區域中,蝕刻發生在功能層之整個深度上。隨後在後續步驟中,第二區域中不出現橫向底切。此行為可用以界定蝕刻發生得更緩慢或需要垂直溝槽以例如產生電容驅動或偵測結構或極準確界定之彈性的區域。In a variant, for example, the first anisotropic etching step can also be divided into two etching operations in two different areas by means of a resist mask. In the first area, anisotropic etching does not occur over the entire depth of the functional layer. In the second area, etching occurs over the entire depth of the functional layer. In subsequent steps, no transverse undercuts appear in the second area. This behavior can be used to define areas where etching occurs more slowly or where vertical trenches are required to generate capacitive drive or detection structures or extremely accurately defined elastic areas, for example.
根據本發明之概念亦提供用於囊封加速度感測器或旋轉速率感測器或諧振器之新設計自由度。原則上,藉此有可能使用僅允許少數開口之新密封方法,例如雷射再密封方法。迄今,在極大量製程工序中,必須為犧牲層蝕刻提供極大量的密集分佈式蝕刻通道,這些通道由於通道數量大而難以密封。The concept according to the present invention also provides new design freedom for encapsulating acceleration sensors or rotation rate sensors or resonators. In principle, this makes it possible to use new sealing methods that only allow a few openings, such as laser resealing methods. So far, in a very large number of process steps, it is necessary to provide a very large number of dense distributed etching channels for the sacrificial layer etching, and these channels are difficult to seal due to the large number of channels.
1,1':功能元件 A-A':線 B-B':線 B1:第一區域 D:第一通路 D':第二通路 E1:第一電極 E2:第二電極 HR,K:空腔 I1:第一絕緣層 I2:第二絕緣層 K0,K1,K1':其他經蝕刻溝槽 K2:第一經蝕刻溝槽 K3:第二經蝕刻溝槽 L:導電軌層 M:隔膜 F1:第一微機械功能層 F2:第二微機械功能層 O:第一犧牲層 O':第二犧牲層 O'':第三犧牲層 S:基板 U1:第一中斷區域 U2:第二中斷區域 U3:其他中斷區域 x:第一縱向方向 y:第二縱向方向1,1': functional element A-A': line B-B': line B1: The first area D: The first path D': second path E1: first electrode E2: second electrode HR, K: cavity I1: first insulating layer I2: second insulating layer K0, K1, K1': other etched grooves K2: The first etched groove K3: The second etched groove L: Conductive rail layer M: Diaphragm F1: The first micromechanical functional layer F2: The second micromechanical function layer O: The first sacrificial layer O': Second sacrifice layer O'': Third sacrifice layer S: substrate U1: The first interrupt area U2: second interrupt area U3: Other interrupt area x: first longitudinal direction y: second longitudinal direction
在下文中參考圖式解釋本發明之其他特徵及優勢。In the following, other features and advantages of the present invention are explained with reference to the drawings.
[圖1a至圖7c]展示根據本發明之用於微機械系統的製造方法之一個具體實例的連續加工階段;圖1a、圖2a、圖3a、圖4a、圖5a、圖6a和圖7a在每一情況下展示俯視圖,圖1b、圖2b、圖3b、圖4b、圖5b、圖6b和圖7b展示沿著圖1a、圖2a、圖3a、圖4a、圖5a、圖6a和圖7a中的線A-A'之截面,且圖1c、圖2c、圖3c、圖4c、圖5c、圖6c和圖7c展示沿著圖1a、圖2a、圖3a、圖4a、圖5a、圖6a和圖7a中的線B-B'之截面。[Figures 1a to 7c] show the continuous processing stages of a specific example of the manufacturing method for micromechanical systems according to the present invention; Figures 1a, 2a, 3a, 4a, 5a, 6a and 7a are in In each case, a top view is shown, Figure 1b, Figure 2b, Figure 3b, Figure 4b, Figure 5b, Figure 6b, and Figure 7b show along Figure 1a, Figure 2a, Figure 3a, Figure 4a, Figure 5a, Figure 6a and Figure 7a The section of the line AA' in Figure 1c, Figure 2c, Figure 3c, Figure 4c, Figure 5c, Figure 6c and Figure 7c show along Figure 1a, Figure 2a, Figure 3a, Figure 4a, Figure 5a, Figure 6a and the cross section of line BB' in Fig. 7a.
[圖8a及圖8b]展示呈電容式微機械壓力感測器形式之微機械系統之實例,以解釋本發明的基本問題。[Figures 8a and 8b] show examples of micromechanical systems in the form of capacitive micromechanical pressure sensors to explain the basic problem of the present invention.
A-A':線 A-A': line
B-B':線 B-B': line
B1:第一區域 B1: The first area
F1:第一微機械功能層 F1: The first micromechanical functional layer
K0,K1,K1':其他經蝕刻溝槽 K0, K1, K1': other etched grooves
K2:第一經蝕刻溝槽 K2: The first etched groove
K3:第二經蝕刻溝槽 K3: The second etched groove
U1:第一中斷區域 U1: The first interrupt area
U2:第二中斷區域 U2: second interrupt area
x:第一縱向方向 x: first longitudinal direction
y:第二縱向方向 y: second longitudinal direction
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| DE69333551T2 (en) * | 1993-02-04 | 2005-06-23 | Cornell Research Foundation, Inc. | Single mask process for making microstructures, single crystal fabrication process |
| JP4238437B2 (en) * | 1999-01-25 | 2009-03-18 | 株式会社デンソー | Semiconductor dynamic quantity sensor and manufacturing method thereof |
| DE10235371A1 (en) * | 2002-08-02 | 2004-02-12 | Robert Bosch Gmbh | Production of a micromechanical device used in integrated optical arrangements comprises preparing an SOI or EOI substrate having a silicon functional layer, forming a trench extending through the functional layer, and further processing |
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