TW202118813A - Polyimide precursor composition and method for producing flexible electronic device - Google Patents
Polyimide precursor composition and method for producing flexible electronic device Download PDFInfo
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- TW202118813A TW202118813A TW109132580A TW109132580A TW202118813A TW 202118813 A TW202118813 A TW 202118813A TW 109132580 A TW109132580 A TW 109132580A TW 109132580 A TW109132580 A TW 109132580A TW 202118813 A TW202118813 A TW 202118813A
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- polyimide
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- 229920001721 polyimide Polymers 0.000 title claims abstract description 299
- 239000004642 Polyimide Substances 0.000 title claims abstract description 182
- 239000002243 precursor Substances 0.000 title claims abstract description 164
- 239000000203 mixture Substances 0.000 title claims abstract description 88
- 238000004519 manufacturing process Methods 0.000 title claims description 40
- -1 phosphorus compound Chemical class 0.000 claims abstract description 67
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 45
- 239000011574 phosphorus Substances 0.000 claims abstract description 42
- 239000002904 solvent Substances 0.000 claims abstract description 33
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 32
- 239000000758 substrate Substances 0.000 claims description 85
- 125000003118 aryl group Chemical group 0.000 claims description 57
- 239000000178 monomer Substances 0.000 claims description 54
- 238000000034 method Methods 0.000 claims description 51
- 125000002723 alicyclic group Chemical group 0.000 claims description 41
- 239000011521 glass Substances 0.000 claims description 38
- 239000000463 material Substances 0.000 claims description 30
- 150000001875 compounds Chemical class 0.000 claims description 28
- 239000004065 semiconductor Substances 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 25
- 125000001931 aliphatic group Chemical group 0.000 claims description 19
- 239000011248 coating agent Substances 0.000 claims description 14
- 238000000576 coating method Methods 0.000 claims description 14
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 claims description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 11
- 229910052799 carbon Inorganic materials 0.000 claims description 11
- 150000003018 phosphorus compounds Chemical class 0.000 claims description 8
- 150000001408 amides Chemical group 0.000 claims description 6
- 125000005103 alkyl silyl group Chemical group 0.000 claims description 4
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 claims description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 abstract description 30
- 239000000243 solution Substances 0.000 description 152
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- 229920002647 polyamide Polymers 0.000 description 66
- 239000002253 acid Substances 0.000 description 51
- 239000010408 film Substances 0.000 description 51
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 47
- 150000004985 diamines Chemical class 0.000 description 38
- 238000006243 chemical reaction Methods 0.000 description 32
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 30
- 125000003545 alkoxy group Chemical group 0.000 description 30
- 230000015572 biosynthetic process Effects 0.000 description 30
- YACKEPLHDIMKIO-UHFFFAOYSA-N methylphosphonic acid Chemical compound CP(O)(O)=O YACKEPLHDIMKIO-UHFFFAOYSA-N 0.000 description 28
- 238000003786 synthesis reaction Methods 0.000 description 28
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 26
- 238000002834 transmittance Methods 0.000 description 24
- 238000003756 stirring Methods 0.000 description 23
- 230000000052 comparative effect Effects 0.000 description 21
- 150000002466 imines Chemical class 0.000 description 16
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 15
- OVASAEXSPYGGES-UHFFFAOYSA-N C1C2C(C(OC3=O)=O)C3C1CC2(C1=O)CCC21CC1CC2C2C(=O)OC(=O)C12 Chemical compound C1C2C(C(OC3=O)=O)C3C1CC2(C1=O)CCC21CC1CC2C2C(=O)OC(=O)C12 OVASAEXSPYGGES-UHFFFAOYSA-N 0.000 description 13
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 12
- 125000000962 organic group Chemical group 0.000 description 12
- NVKGJHAQGWCWDI-UHFFFAOYSA-N 4-[4-amino-2-(trifluoromethyl)phenyl]-3-(trifluoromethyl)aniline Chemical compound FC(F)(F)C1=CC(N)=CC=C1C1=CC=C(N)C=C1C(F)(F)F NVKGJHAQGWCWDI-UHFFFAOYSA-N 0.000 description 11
- 229910052731 fluorine Inorganic materials 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 11
- 239000003795 chemical substances by application Substances 0.000 description 10
- 125000001153 fluoro group Chemical group F* 0.000 description 10
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 10
- 239000000126 substance Substances 0.000 description 8
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- 239000012456 homogeneous solution Substances 0.000 description 7
- 239000004973 liquid crystal related substance Substances 0.000 description 7
- DEYFWGXTPWNADC-UHFFFAOYSA-N 6-[2-phenylethyl(propyl)amino]-5,6,7,8-tetrahydronaphthalen-1-ol Chemical compound C1CC2=C(O)C=CC=C2CC1N(CCC)CCC1=CC=CC=C1 DEYFWGXTPWNADC-UHFFFAOYSA-N 0.000 description 6
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- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 6
- 239000012299 nitrogen atmosphere Substances 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 6
- 125000004437 phosphorous atom Chemical group 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
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- 238000005229 chemical vapour deposition Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
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- WVOLTBSCXRRQFR-SJORKVTESA-N Cannabidiolic acid Natural products OC1=C(C(O)=O)C(CCCCC)=CC(O)=C1[C@@H]1[C@@H](C(C)=C)CCC(C)=C1 WVOLTBSCXRRQFR-SJORKVTESA-N 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
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- 239000004305 biphenyl Substances 0.000 description 4
- WVOLTBSCXRRQFR-DLBZAZTESA-N cannabidiolic acid Chemical compound OC1=C(C(O)=O)C(CCCCC)=CC(O)=C1[C@H]1[C@H](C(C)=C)CCC(C)=C1 WVOLTBSCXRRQFR-DLBZAZTESA-N 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 150000005690 diesters Chemical class 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- BEQVQKJCLJBTKZ-UHFFFAOYSA-N diphenylphosphinic acid Chemical group C=1C=CC=CC=1P(=O)(O)C1=CC=CC=C1 BEQVQKJCLJBTKZ-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 238000006884 silylation reaction Methods 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- NYYLZXREFNYPKB-UHFFFAOYSA-N 1-[ethoxy(methyl)phosphoryl]oxyethane Chemical compound CCOP(C)(=O)OCC NYYLZXREFNYPKB-UHFFFAOYSA-N 0.000 description 3
- MNZAKDODWSQONA-UHFFFAOYSA-N 1-dibutylphosphorylbutane Chemical compound CCCCP(=O)(CCCC)CCCC MNZAKDODWSQONA-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- LFBALUPVVFCEPA-UHFFFAOYSA-N 4-(3,4-dicarboxyphenyl)phthalic acid Chemical compound C1=C(C(O)=O)C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C(C(O)=O)=C1 LFBALUPVVFCEPA-UHFFFAOYSA-N 0.000 description 3
- PJWQLRKRVISYPL-UHFFFAOYSA-N 4-[4-amino-3-(trifluoromethyl)phenyl]-2-(trifluoromethyl)aniline Chemical compound C1=C(C(F)(F)F)C(N)=CC=C1C1=CC=C(N)C(C(F)(F)F)=C1 PJWQLRKRVISYPL-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 3
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 3
- QMMFVYPAHWMCMS-UHFFFAOYSA-N Dimethyl sulfide Chemical compound CSC QMMFVYPAHWMCMS-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
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- 125000006159 dianhydride group Chemical group 0.000 description 3
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- 150000002430 hydrocarbons Chemical group 0.000 description 3
- 239000005340 laminated glass Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
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- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 3
- UIZIZIPEEWDBCL-UHFFFAOYSA-N (4-aminophenyl) 4-[4-(4-aminophenoxy)carbonylphenyl]benzoate Chemical compound C1=CC(N)=CC=C1OC(=O)C1=CC=C(C=2C=CC(=CC=2)C(=O)OC=2C=CC(N)=CC=2)C=C1 UIZIZIPEEWDBCL-UHFFFAOYSA-N 0.000 description 2
- DHKHKXVYLBGOIT-UHFFFAOYSA-N 1,1-Diethoxyethane Chemical compound CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 2
- CYSGHNMQYZDMIA-UHFFFAOYSA-N 1,3-Dimethyl-2-imidazolidinon Chemical compound CN1CCN(C)C1=O CYSGHNMQYZDMIA-UHFFFAOYSA-N 0.000 description 2
- ZFPGARUNNKGOBB-UHFFFAOYSA-N 1-Ethyl-2-pyrrolidinone Chemical compound CCN1CCCC1=O ZFPGARUNNKGOBB-UHFFFAOYSA-N 0.000 description 2
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- ICNFHJVPAJKPHW-UHFFFAOYSA-N 4,4'-Thiodianiline Chemical compound C1=CC(N)=CC=C1SC1=CC=C(N)C=C1 ICNFHJVPAJKPHW-UHFFFAOYSA-N 0.000 description 2
- QYIMZXITLDTULQ-UHFFFAOYSA-N 4-(4-amino-2-methylphenyl)-3-methylaniline Chemical compound CC1=CC(N)=CC=C1C1=CC=C(N)C=C1C QYIMZXITLDTULQ-UHFFFAOYSA-N 0.000 description 2
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- BEKFRNOZJSYWKZ-UHFFFAOYSA-N 4-[2-(4-aminophenyl)-1,1,1,3,3,3-hexafluoropropan-2-yl]aniline Chemical compound C1=CC(N)=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(N)C=C1 BEKFRNOZJSYWKZ-UHFFFAOYSA-N 0.000 description 2
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- HYDATEKARGDBKU-UHFFFAOYSA-N 4-[4-[4-(4-aminophenoxy)phenyl]phenoxy]aniline Chemical group C1=CC(N)=CC=C1OC1=CC=C(C=2C=CC(OC=3C=CC(N)=CC=3)=CC=2)C=C1 HYDATEKARGDBKU-UHFFFAOYSA-N 0.000 description 2
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- 229910019142 PO4 Inorganic materials 0.000 description 2
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- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 2
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- GGBJHURWWWLEQH-UHFFFAOYSA-N butylcyclohexane Chemical compound CCCCC1CCCCC1 GGBJHURWWWLEQH-UHFFFAOYSA-N 0.000 description 2
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- SIOVKLKJSOKLIF-HJWRWDBZSA-N trimethylsilyl (1z)-n-trimethylsilylethanimidate Chemical compound C[Si](C)(C)OC(/C)=N\[Si](C)(C)C SIOVKLKJSOKLIF-HJWRWDBZSA-N 0.000 description 2
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- UGCMFUQMPWJOON-UHFFFAOYSA-N (1-cycloheptylcycloheptyl)methanediamine Chemical compound C1CCCCCC1C1(C(N)N)CCCCCC1 UGCMFUQMPWJOON-UHFFFAOYSA-N 0.000 description 1
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- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
- C08K5/5317—Phosphonic compounds, e.g. R—P(:O)(OR')2
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1039—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors comprising halogen-containing substituents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
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- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1042—Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G73/105—Polyimides containing oxygen in the form of ether bonds in the main chain with oxygen only in the diamino moiety
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G73/1046—Polyimides containing oxygen in the form of ether bonds in the main chain
- C08G73/1053—Polyimides containing oxygen in the form of ether bonds in the main chain with oxygen only in the tetracarboxylic moiety
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G73/1057—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain
- C08G73/1064—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain containing sulfur
-
- C—CHEMISTRY; METALLURGY
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Abstract
Description
本發明係關於一種較好地用於例如可撓性裝置之基板等電子裝置用途之聚醯亞胺前驅體組合物、及可撓性電子裝置之製造方法。The present invention relates to a polyimide precursor composition suitable for use in electronic devices such as substrates of flexible devices, and a method for manufacturing flexible electronic devices.
聚醯亞胺膜因其耐熱性、耐化學品性、機械強度、電特性、尺寸穩定性等優異,故一直以來被廣泛應用於電性、電子裝置領域、半導體領域等領域。另一方面,近年來,伴隨高度資訊化社會到來,正不斷推進開發光通信領域之光纖及光波導等之光學材料、顯示裝置領域之液晶配向膜及彩色濾光片用保護膜等之光學材料。尤其是於顯示裝置領域中,正積極研究輕量且可撓性性優異之塑膠基板以代替玻璃基板,以及開發可彎曲或可捲起之顯示器。Polyimide film has been widely used in electrical, electronic device, semiconductor and other fields because of its excellent heat resistance, chemical resistance, mechanical strength, electrical properties, and dimensional stability. On the other hand, in recent years, with the advent of a highly information-oriented society, the development of optical materials such as optical fibers and optical waveguides in the field of optical communications, and optical materials such as liquid crystal alignment films and protective films for color filters in the field of display devices has been continuously promoted. . Especially in the field of display devices, plastic substrates with light weight and excellent flexibility are being actively researched to replace glass substrates, and displays that can be bent or rolled up are being developed.
液晶顯示器及有機EL(Electroluminescence,電致發光)顯示器等顯示器中形成有用以驅動各像素之TFT(Thin Film Transistor,薄膜電晶體)等半導體元件。因此,要求基板具有耐熱性及尺寸穩定性。聚醯亞胺膜因其耐熱性、耐化學品性、機械強度、電特性、尺寸穩定性等優異,故有望用作用於顯示器之基板。In displays such as liquid crystal displays and organic EL (Electroluminescence) displays, semiconductor elements such as TFT (Thin Film Transistor) for driving each pixel are formed. Therefore, the substrate is required to have heat resistance and dimensional stability. Polyimide films are expected to be used as substrates for displays due to their excellent heat resistance, chemical resistance, mechanical strength, electrical properties, and dimensional stability.
聚醯亞胺通常著色為黃褐色,因此於具備背光源之液晶顯示器等透過型裝置中使用受限,但近年開發出不僅機械特性、熱特性優異,而且透明性亦優異之聚醯亞胺膜,而更有希望用作用於顯示器之基板(參照專利文獻1~3)。Polyimide is usually colored yellowish brown, so its use in transmissive devices such as liquid crystal displays with backlights is limited. However, in recent years, a polyimide film with excellent mechanical and thermal properties and excellent transparency has been developed. , And more promising as a substrate for displays (refer to Patent Documents 1 to 3).
通常,可撓性之膜難以維持平面性,因此難以於可撓性之膜上均勻且高精度地形成TFT等半導體元件、微細配線等。例如,專利文獻4中記載有:「一種可撓性裝置之製造方法,該可撓性裝置係顯示裝置或受光裝置,該可撓性裝置之製造方法包括如下步驟:將特定之前驅體樹脂組合物塗佈成膜於載體基板上而形成固體狀聚醯亞胺樹脂膜;於上述樹脂膜上形成電路;及將於表面形成有上述電路之固體狀樹脂膜自上述載體基板進行剝離」。Generally, it is difficult for a flexible film to maintain flatness, and therefore it is difficult to uniformly and accurately form semiconductor elements such as TFTs, fine wiring, etc. on the flexible film. For example, Patent Document 4 describes: "A method of manufacturing a flexible device, the flexible device is a display device or a light receiving device, the method of manufacturing the flexible device includes the following steps: combining specific precursor resins A solid polyimide resin film is formed by coating and forming a film on a carrier substrate; forming a circuit on the resin film; and peeling the solid resin film with the circuit formed on the surface from the carrier substrate".
又,專利文獻5中,作為製造可撓性裝置之方法,揭示有包括如下步驟之方法:於玻璃基板上形成聚醯亞胺膜而獲得聚醯亞胺膜/玻璃基材積層體,於該積層體上形成裝置所需之元件及電路後,自玻璃基板側照射雷射,剝離玻璃基板。 [先前技術文獻] [專利文獻]In addition, as a method of manufacturing a flexible device, Patent Document 5 discloses a method including the following steps: forming a polyimide film on a glass substrate to obtain a polyimide film/glass substrate laminate, and After the components and circuits required for the device are formed on the laminate, the laser is irradiated from the glass substrate to peel off the glass substrate. [Prior Technical Literature] [Patent Literature]
[專利文獻1]國際公開第2012/011590號公報 [專利文獻2]國際公開第2013/179727號公報 [專利文獻3]國際公開第2014/038715號公報 [專利文獻4]日本專利特開2010-202729號公報 [專利文獻5]國際公開第2018/221607號公報 [專利文獻6]國際公開第2012/173204號公報 [專利文獻7]國際公開第2015/080139號公報[Patent Document 1] International Publication No. 2012/011590 [Patent Document 2] International Publication No. 2013/179727 [Patent Document 3] International Publication No. 2014/038715 [Patent Document 4] Japanese Patent Laid-Open No. 2010-202729 [Patent Document 5] International Publication No. 2018/221607 [Patent Document 6] International Publication No. 2012/173204 [Patent Document 7] International Publication No. 2015/080139
[發明所欲解決之問題][The problem to be solved by the invention]
如專利文獻4中記載之機械剝離之優點在於無需追加之設備且操作簡便,但有時聚醯亞胺膜與玻璃基板之間之剝離強度過大,當自玻璃基板剝離聚醯亞胺膜時會對形成於聚醯亞胺膜上之元件及電路造成損傷。另一方面,如專利文獻5中記載之雷射剝離之優點在於:可於形成元件及電路時確保聚醯亞胺膜與玻璃基板之高密接性,並且於剝離時降低剝離強度,因此對元件及電路之損傷較小。然而,上述雷射剝離需要雷射照射裝置等,會導致設備成本增大。The advantage of mechanical peeling as described in Patent Document 4 is that it does not require additional equipment and is easy to operate. However, sometimes the peeling strength between the polyimide film and the glass substrate is too high. When the polyimide film is peeled from the glass substrate, it will Cause damage to the components and circuits formed on the polyimide film. On the other hand, the advantage of laser peeling as described in Patent Document 5 is that it can ensure high adhesion between the polyimide film and the glass substrate when forming components and circuits, and reduce the peeling strength during peeling. And the circuit damage is small. However, the above-mentioned laser peeling requires a laser irradiation device or the like, which causes an increase in equipment cost.
然,專利文獻6中,記載有於由3,3',4,4'-聯苯四羧酸二酐與對苯二胺所得之聚醯亞胺前驅體溶液中分別添加磷酸單乙基酯(實施例4)、磷酸單月桂基酯(實施例5)、聚磷酸(實施例6)而成的組合物,但並未記載藉由添加該等磷化合物而使基材上所形成之聚醯亞胺膜與該基材之剝離強度降低、以及可撓性電子裝置之製造。However, Patent Document 6 describes the addition of monoethyl phosphate to a polyimide precursor solution obtained from 3,3',4,4'-biphenyltetracarboxylic dianhydride and p-phenylenediamine. (Example 4), monolauryl phosphate (Example 5), and polyphosphoric acid (Example 6). However, there is no description of the polyphosphate formed on the substrate by adding these phosphorus compounds. The peeling strength of the imide film and the substrate is reduced, and the manufacture of flexible electronic devices.
進而,專利文獻7中,記載有於具有特定成分之聚醯亞胺前驅體溶液中添加有磷酸(比較例2)及磷酸三丁酯(比較例4)之例作為比較例,但完全未記載藉由添加該等磷化合物而使基材上所形成之聚醯亞胺膜與該基材之剝離強度降低。Furthermore, Patent Document 7 describes an example in which phosphoric acid (Comparative Example 2) and tributyl phosphate (Comparative Example 4) are added to a polyimide precursor solution having specific components as a comparative example, but it is not described at all. By adding the phosphorus compounds, the peeling strength of the polyimide film formed on the substrate and the substrate is reduced.
本發明係鑒於先前之問題點而完成者,主要之目的在於提供一種可藉由工業上簡單之裝置及步驟來製造可撓性電子裝置之聚醯亞胺前驅體組合物、及可撓性電子裝置之製造方法。 [解決問題之技術手段]The present invention was completed in view of the previous problems. The main purpose of the present invention is to provide a polyimide precursor composition and flexible electronics that can be used to manufacture flexible electronic devices by industrially simple devices and steps. The manufacturing method of the device. [Technical means to solve the problem]
本申請案之主要揭示事項總結如下。The main disclosures of this application are summarized as follows.
1.一種聚醯亞胺前驅體組合物,其特徵在於含有: 聚醯亞胺前驅體; 磷化合物,其具有P(=O)OH結構或P(=O)OR(式中,R為碳數4以上之烷基)結構,且相對於上述聚醯亞胺前驅體之總單體單元,為超過0.001莫耳%且未達5莫耳%之量;及 溶劑(但,滿足以下條件(A))。 (A)上述聚醯亞胺前驅體並非僅由3,3',4,4'-聯苯四羧酸二酐與對苯二胺獲得之聚醯亞胺前驅體。 2.如上述第1項所記載之組合物,其中相對於上述聚醯亞胺前驅體之總單體單元,上述磷化合物之含量為0.01莫耳%以上之量。 3.如上述第1或2項所記載之組合物,其中上述磷化合物不包含具有直接鍵結於P之芳基之化合物。 4.如上述第1至3項中任一項所記載之組合物,其中上述磷化合物之分子量未達400。 5.如上述第1至4項中任一項所記載之組合物,其特徵在於:上述聚醯亞胺前驅體包含重複單元,上述重複單元選自下述通式(I)所示之結構、及通式(I)中之至少1個醯胺結構經醯亞胺化之結構。1. A polyimide precursor composition, characterized in that it contains: Polyimide precursor; Phosphorus compound, which has a P(=O)OH structure or P(=O)OR (wherein R is an alkyl group with 4 or more carbons) structure, and is relative to the total monomer units of the polyimide precursor , Which is more than 0.001 mol% and less than 5 mol%; and Solvent (However, the following condition (A) is satisfied). (A) The above-mentioned polyimine precursor is not only a polyimine precursor obtained from 3,3',4,4'-biphenyltetracarboxylic dianhydride and p-phenylenediamine. 2. The composition as described in the above item 1, wherein the content of the phosphorus compound is 0.01 mol% or more relative to the total monomer units of the polyimide precursor. 3. The composition as described in item 1 or 2, wherein the phosphorus compound does not include a compound having an aryl group directly bonded to P. 4. The composition as described in any one of items 1 to 3 above, wherein the molecular weight of the phosphorus compound is less than 400. 5. The composition as described in any one of the above items 1 to 4, characterized in that the polyimide precursor comprises a repeating unit, and the repeating unit is selected from the structure represented by the following general formula (I) , And a structure in which at least one amide structure in the general formula (I) is amide.
[化1] (通式(I)中,X1 係4價之脂肪族基或芳香族基,Y1 係2價之脂肪族基或芳香族基,R1 及R2 相互獨立地為氫原子、碳數1~6之烷基或碳數3~9之烷基矽烷基) 6.如上述第5項所記載之組合物,其特徵在於:相對於總重複單元,X1 係具有脂環結構之4價基且Y1 係具有脂環結構之2價基的通式(I)所示之重複單元之含量為50莫耳%以下。 7.如上述第5項所記載之組合物,其特徵在於:通式(I)中之X1 係具有芳香族環之4價基,Y1 係具有芳香族環之2價基。 8.如上述第5項所記載之組合物,其特徵在於:通式(I)中之X1 係具有脂環結構之4價基,Y1 係具有芳香族環之2價基。 9.如上述第5項所記載之組合物,其特徵在於:通式(I)中之X1 係具有芳香族環之4價基,Y1 係具有脂環結構之2價基。 10.如上述第5項所記載之組合物,其特徵在於:以在總重複單元中超過60%之比率含有通式(I)之X1 係具有脂環結構之4價基的重複單元(但,相對於總重複單元,X1 係具有脂環結構之4價基且Y1 係具有脂環結構之2價基的通式(I)所示之重複單元之含量為50莫耳%以下)。 11.一種可撓性電子裝置之製造方法,其具有以下步驟: (a)於基材上塗佈聚醯亞胺前驅體組合物,上述聚醯亞胺前驅體組合物含有聚醯亞胺前驅體、具有P(=O)OH結構或P(=O)OR(式中,R為碳數4以上之烷基)結構之磷化合物及溶劑; (b)於上述基材上對上述聚醯亞胺前驅體進行加熱處理,製造於上述基材上積層有聚醯亞胺膜之積層體; (c)於上述積層體之聚醯亞胺膜上形成選自導電體層及半導體層之至少一層;及 (d)藉由外力將上述基材及上述聚醯亞胺膜進行剝離。 12.如上述第11項所記載之製造方法,其特徵在於:上述聚醯亞胺前驅體組合物係如上述第1至10項中任一項所記載之聚醯亞胺前驅體組合物。 13.如上述第11或12項所記載之製造方法,其中上述基材為玻璃板。 14.如上述第11至13中項任一項所記載之製造方法,其特徵在於,於剝離上述基材與上述聚醯亞胺膜之步驟中不進行雷射照射。 15.一種降低積層體之剝離強度之方法,其特徵在於:其係使積層體之基材與聚醯亞胺膜之間之剝離強度降低之方法,上述積層體具有上述基材及形成於該基材之聚醯亞胺膜,且 用以形成上述聚醯亞胺膜之聚醯亞胺前驅體組合物含有具有P(=O)OH結構或P(=O)OR(式中,R為碳數4以上之烷基)結構之磷化合物。 16.如上述第15項所記載之方法,其特徵在於:上述聚醯亞胺前驅體組合物為如上述第1至10中任一項所記載之聚醯亞胺前驅體組合物。 17.如上述第15或16項所記載之方法,其中上述基材為玻璃板。 [發明之效果][化1] (In the general formula (I), X 1 is a tetravalent aliphatic or aromatic group, Y 1 is a divalent aliphatic or aromatic group, and R 1 and R 2 are independently hydrogen atoms and carbon numbers 1 to 6 alkyl group or carbon number 3 to 9 alkylsilyl group) 6. The composition as described in item 5 above, characterized in that: relative to the total repeating units, X 1 is 4 having an alicyclic structure The content of the repeating unit represented by the general formula (I) in which Y 1 is a divalent group having an alicyclic structure is 50 mol% or less. 7. The composition as described in the above item 5, characterized in that X 1 in the general formula (I) is a tetravalent group having an aromatic ring, and Y 1 is a divalent group having an aromatic ring. 8. The composition as described in item 5 above, wherein X 1 in the general formula (I) is a tetravalent group having an alicyclic structure, and Y 1 is a divalent group having an aromatic ring. 9. The composition as described in item 5 above, wherein X 1 in the general formula (I) is a tetravalent group having an aromatic ring, and Y 1 is a divalent group having an alicyclic structure. 10. The composition according to the above item 5, wherein: a ratio of the total repeating units containing more than 60% of X formula (I) having the repeating unit 1 based tetravalent aliphatic ring structure of the group ( However, relative to the total repeating units, the content of the repeating unit represented by the general formula (I) in which X 1 is a tetravalent group with an alicyclic structure and Y 1 is a divalent group with an alicyclic structure is 50 mol% or less ). 11. A method for manufacturing a flexible electronic device, which has the following steps: (a) Coating a polyimide precursor composition on a substrate, the polyimide precursor composition containing a polyimine precursor P(=O)OH structure or P(=O)OR (wherein R is an alkyl group with 4 or more carbons) structure and a solvent; The imine precursor is heated to produce a laminate with a polyimide film laminated on the substrate; (c) forming at least one layer selected from a conductive layer and a semiconductor layer on the polyimide film of the laminate And (d) peeling off the above-mentioned base material and the above-mentioned polyimide film by external force. 12. The production method according to item 11 above, wherein the polyimide precursor composition is the polyimide precursor composition described in any one of items 1 to 10 above. 13. The manufacturing method according to the above item 11 or 12, wherein the substrate is a glass plate. 14. The manufacturing method according to any one of items 11 to 13, characterized in that no laser irradiation is performed in the step of peeling the base material and the polyimide film. 15. A method for reducing the peel strength of a laminate, characterized in that it is a method of reducing the peel strength between the base material of the laminate and the polyimide film, the laminate having the base material and being formed on the base material. The polyimide film of the base material, and the polyimide precursor composition used to form the above-mentioned polyimide film contains a P(=O)OH structure or P(=O)OR (where R is Phosphorus compounds with a carbon number of 4 or more alkyl) structure. 16. The method according to item 15 above, wherein the polyimide precursor composition is the polyimide precursor composition as described in any one of 1 to 10 above. 17. The method according to the above item 15 or 16, wherein the substrate is a glass plate. [Effects of Invention]
根據本發明,可提供一種可藉由工業上簡便之裝置及步驟來製造可撓性電子裝置的聚醯亞胺前驅體組合物。又,根據本發明,可提供一種以聚醯亞胺膜作為基板之可撓性電子裝置之簡便之製造方法。若使用本發明之聚醯亞胺前驅體組合物,則可適當降低基材與聚醯亞胺膜間之剝離強度。因此,可藉由簡便之裝置及步驟來製造可撓性電子裝置,又,可實現製造過程對元件造成損傷之風險較小且良率較高。According to the present invention, it is possible to provide a polyimide precursor composition that can manufacture flexible electronic devices by industrially simple devices and steps. Furthermore, according to the present invention, it is possible to provide a simple and convenient manufacturing method for a flexible electronic device using a polyimide film as a substrate. If the polyimide precursor composition of the present invention is used, the peel strength between the substrate and the polyimide film can be appropriately reduced. Therefore, the flexible electronic device can be manufactured by simple devices and steps, and the risk of damage to the components during the manufacturing process is small and the yield rate is high.
本申請案中,「可撓性(電子)裝置」意為裝置本身具有可撓性,通常,於基板上形成半導體層(作為元件之電晶體、二極體等)而完成裝置。「可撓性(電子)裝置」區別於先前在FPC(Flexible Print Circuit,可撓性印刷配線板)上搭載有IC晶片等「硬」半導體元件之例如COF(Chip On Film,覆晶薄膜)等裝置。但,為了使本案之「可撓性(電子)裝置」進行動作或對其進行控制,完全可以將IC晶片等「硬」半導體元件搭載或電性連接於可撓性基板上,進行融合來使用。作為較佳使用之可撓性(電子)裝置,可列舉液晶顯示器、有機EL顯示器、及電子紙等顯示裝置、太陽電池、及CMOS(Complementary Metal Oxide Semiconductor,互補金屬氧化物半導體)等受光裝置。In this application, "flexible (electronic) device" means that the device itself has flexibility. Generally, a semiconductor layer (transistor, diode, etc. as a component) is formed on a substrate to complete the device. The "flexible (electronic) device" is different from the previous FPC (Flexible Print Circuit, flexible printed wiring board) mounted with "hard" semiconductor components such as IC chips, such as COF (Chip On Film, flip chip film), etc. Device. However, in order to operate or control the "flexible (electronic) device" in this case, it is entirely possible to mount or electrically connect "hard" semiconductor components such as IC chips on a flexible substrate for fusion and use. . As flexible (electronic) devices that are preferably used, display devices such as liquid crystal displays, organic EL displays, and electronic paper, solar cells, and light receiving devices such as CMOS (Complementary Metal Oxide Semiconductor) can be cited.
以下,對本發明之聚醯亞胺前驅體組合物進行說明,其後,對可撓性電子裝置之製造方法進行說明。Hereinafter, the polyimide precursor composition of the present invention will be described, and then, the manufacturing method of the flexible electronic device will be described.
<<聚醯亞胺前驅體組合物>> 用以形成聚醯亞胺膜之聚醯亞胺前驅體組合物含有聚醯亞胺前驅體、磷化合物及溶劑。聚醯亞胺前驅體及磷化合物均溶解於溶劑中。 本申請案中,用語「聚醯亞胺前驅體」在使用時意為可形成聚醯亞胺膜中之聚醯亞胺之前驅體。即,用語「聚醯亞胺前驅體」包括聚醯胺酸及衍生物(準確定義見式(I)),局部進行過醯亞胺化之部分醯亞胺化聚醯胺酸及衍生物、及聚醯亞胺,但均溶解於溶劑。<<Polyimine precursor composition>> The polyimide precursor composition used to form the polyimide film contains a polyimide precursor, a phosphorus compound and a solvent. Both the polyimide precursor and the phosphorus compound are dissolved in the solvent. In this application, the term "polyimide precursor" when used means the polyimide precursor that can form the polyimide film. That is, the term "polyimide precursor" includes polyimide acid and its derivatives (see formula (I) for precise definition), partially imidized polyimide polyimide acid and derivatives, And polyimide, but both are soluble in solvents.
聚醯亞胺前驅體具有下述通式(I)所示之重複單元:The polyimide precursor has a repeating unit represented by the following general formula (I):
[化2] (通式(I)中,X1 係4價之脂肪族基或芳香族基,Y1 係2價之脂肪族基或芳香族基,R1 及R2 相互獨立地為氫原子、碳數1~6之烷基或碳數3~9之烷基矽烷基)。 尤佳為R1 及R2 係氫原子之聚醯胺酸。[化2] (In the general formula (I), X 1 is a tetravalent aliphatic or aromatic group, Y 1 is a divalent aliphatic or aromatic group, and R 1 and R 2 are independently hydrogen atoms and carbon numbers 1-6 alkyl group or C3-9 alkylsilyl group). Particularly preferred is polyamide acid in which R 1 and R 2 are hydrogen atoms.
又,局部進行過醯亞胺化之聚醯亞胺前驅體包含通式(I)中之2個醯胺結構之至少1個經醯亞胺化之重複單元。In addition, the polyimidized polyimide precursor contains at least one repeating unit of the two amide structures in the general formula (I).
由具有通式(I)所示之重複單元之聚醯亞胺前驅體形成之聚醯亞胺具有下述通式(II)所示之重複單元:The polyimide formed from the polyimide precursor having the repeating unit represented by the general formula (I) has the repeating unit represented by the following general formula (II):
[化3] (式中,X1 係4價之脂肪族基或芳香族基,Y1 係2價之脂肪族基或芳香族基)。 於聚醯亞胺可溶解之情形時,可作為「聚醯亞胺前驅體」包含於聚醯亞胺前驅體組合物中。[化3] (In the formula, X 1 is a tetravalent aliphatic or aromatic group, and Y 1 is a divalent aliphatic or aromatic group). When the polyimide is soluble, it can be included in the polyimide precursor composition as a "polyimine precursor".
以下,藉由上述重複單元(通式(I)及(II))中之X1 及Y2 之結構及用於製造之單體(四羧酸成分、二胺成分、其他成分)對此種聚醯亞胺之化學結構進行說明,然後對製造方法進行說明。 Hereinafter, the structure of X 1 and Y 2 in the above repeating units (general formulas (I) and (II)) and the monomers (tetracarboxylic acid component, diamine component, and other components) used for the production The chemical structure of polyimide is explained, and then the manufacturing method is explained.
本說明書中,四羧酸成分包含用作製造聚醯亞胺之原料之四羧酸、四羧酸二酐、其他四羧酸矽烷酯、四羧酸酯、四羧醯氯等四羧酸衍生物。製造上使用四羧酸二酐較為簡便,以下之說明中,對使用四羧酸二酐作為四羧酸成分之例進行說明,但並無特別限定。又,二胺成分係用作製造聚醯亞胺之原料的含有2個胺基(-NH2 )之二胺化合物。In this specification, the tetracarboxylic acid component includes tetracarboxylic acid derived from tetracarboxylic acid, tetracarboxylic dianhydride, other tetracarboxylic silyl esters, tetracarboxylic acid esters, and tetracarboxylic acid chloride, which are used as raw materials for the production of polyimine. Things. It is relatively simple to use tetracarboxylic dianhydride in production. In the following description, an example of using tetracarboxylic dianhydride as a tetracarboxylic acid component will be described, but it is not particularly limited. In addition, the diamine component is a diamine compound containing two amine groups (-NH 2 ) used as a raw material for the production of polyimine.
又,本說明書中,聚醯亞胺膜之含義包含形成於(載體)基材上而存在於積層體中之膜、及剝離基材後之膜之二者。又,有時將構成聚醯亞胺膜之材料、即對聚醯亞胺前驅體組合物進行加熱處理(醯亞胺化)所得之材料稱為「聚醯亞胺材料」。In addition, in this specification, the meaning of the polyimide film includes both the film formed on the (carrier) substrate and existing in the laminate, and the film after the substrate is peeled off. In addition, the material constituting the polyimide film, that is, the material obtained by heat-treating (imidizing) the polyimide precursor composition is sometimes referred to as "polyimide material".
聚醯亞胺膜中含有之聚醯亞胺並無限定,包含自芳香族化合物及脂肪族化合物適當選擇四羧酸成分及二胺成分之聚醯亞胺。二胺成分之脂肪族化合物較佳為脂環式化合物。作為聚醯亞胺,例如可列舉全芳香族聚醯亞胺、半脂環式聚醯亞胺、全脂環式聚醯亞胺。The polyimine contained in the polyimide film is not limited, and includes polyimine in which a tetracarboxylic acid component and a diamine component are appropriately selected from aromatic compounds and aliphatic compounds. The aliphatic compound of the diamine component is preferably an alicyclic compound. Examples of polyimines include wholly aromatic polyimines, semialicyclic polyimines, and fully alicyclic polyimines.
要使所得之聚醯亞胺材料耐熱性優異,較佳為通式(I)中之X1 係具有芳香族環之4價基,Y1 係具有芳香族環之2價基,但並無特別限定。又,要使所得之聚醯亞胺材料耐熱性優異,同時透明性優異,較佳為X1 係具有脂環結構之4價基,Y1 係具有芳香族環之2價基。又,要使所得之聚醯亞胺材料耐熱性優異,同時尺寸穩定性優異,較佳為X1 係具有芳香族環之4價基,Y1 係具有脂環結構之2價基。In order to make the obtained polyimide material excellent in heat resistance, it is preferable that X 1 in the general formula (I) is a tetravalent group having an aromatic ring, and Y 1 is a divalent group having an aromatic ring, but there is no Specially limited. In addition, in order to make the obtained polyimide material excellent in heat resistance and transparency, it is preferable that X 1 is a tetravalent group having an alicyclic structure, and Y 1 is a divalent group having an aromatic ring. In addition, in order for the obtained polyimide material to have excellent heat resistance and dimensional stability, it is preferable that X 1 is a tetravalent group having an aromatic ring, and Y 1 is a divalent group having an alicyclic structure.
就所得之聚醯亞胺材料之特性、例如透明性、機械特性、或耐熱性等而言,較佳為相對於總重複單元,X1 係具有脂環結構之4價基、Y1 係具有脂環結構之2價基的式(I)所示之重複單元之含量較佳為50莫耳%以下,更佳為30莫耳%以下或未達30莫耳%,更佳為10莫耳%以下。With regard to the properties of the obtained polyimide material, such as transparency, mechanical properties, or heat resistance, it is preferable that X 1 is a tetravalent group with an alicyclic structure, and Y 1 is a tetravalent group with an alicyclic structure relative to the total repeating unit. The content of the repeating unit represented by the formula (I) of the divalent group of the alicyclic structure is preferably 50 mol% or less, more preferably 30 mol% or less or less than 30 mol%, more preferably 10 mol% %the following.
於一實施形態中,較佳為相對於總重複單元,X1 係具有芳香族環之4價基、Y1 係具有芳香族環之2價基的上述式(I)之重複單元之1種以上之含量合計較佳為50莫耳%以上,更佳為70莫耳%以上,更佳為80莫耳%以上,進而較佳為90莫耳%以上,尤其較佳為100莫耳%。於該實施形態中,於要求透明性特別高之聚醯亞胺材料之情形時,較佳為聚醯亞胺含有氟原子。即,較佳為聚醯亞胺包含X1 係具有含芳香族環之氟原子之4價基的上述通式(I)之重複單元及/或Y1 係具有含芳香族環之氟原子之2價基的上述通式(I)之重複單元之1種以上。In one embodiment, it is preferable that X 1 is a tetravalent group having an aromatic ring, and Y 1 is a divalent group having an aromatic ring, one of the repeating units of the above formula (I) relative to the total repeating units. The total content of the above is preferably 50 mol% or more, more preferably 70 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, and particularly preferably 100 mol%. In this embodiment, when a polyimide material with particularly high transparency is required, it is preferable that the polyimide contains a fluorine atom. That is, it is preferable that the polyimide contains the repeating unit of the general formula (I) with X 1 having a tetravalent group containing an aromatic ring-containing fluorine atom and/or Y 1 having a fluorine atom containing an aromatic ring. One or more of the repeating units of the above-mentioned general formula (I) as a divalent group.
於一實施形態中,聚醯亞胺較佳為相對於總重複單元,X1 係具有脂環結構之4價基、Y1 係具有芳香族環之2價基的上述通式(I)之重複單元之1種以上之含量合計較佳為50莫耳%以上,更佳為70莫耳%以上,更佳為80莫耳%以上,進而較佳為90莫耳%以上,尤其較佳為100莫耳%。In one embodiment, the polyimide is preferably one of the above-mentioned general formula (I) in which X 1 is a tetravalent group having an alicyclic structure, and Y 1 is a divalent group having an aromatic ring, relative to the total repeating units. The total content of one or more repeating units is preferably 50 mol% or more, more preferably 70 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, and particularly preferably 100 mol%.
於一實施形態中,聚醯亞胺較佳為相對於總重複單元,X1 係具有芳香族環之4價基、Y1 係具有脂環結構之2價基的上述式(I)之重複單元之1種以上之含量合計較佳為50莫耳%以上,更佳為70莫耳%以上,更佳為80莫耳%以上,進而較佳為90莫耳%以上,尤其較佳為100莫耳%。In one embodiment, the polyimide is preferably a repeat of the above formula (I) in which X 1 is a tetravalent group having an aromatic ring, and Y 1 is a divalent group having an alicyclic structure, relative to the total repeating units. The total content of one or more of the units is preferably 50 mol% or more, more preferably 70 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, and particularly preferably 100 Mol%.
<X1 及四羧酸成分> 作為X1 之具有芳香族環之4價基,較佳為碳數6~40之具有芳香族環之4價基。<Tetracarboxylic acid component and X 1> X 1 is the aromatic ring group having a valence of 4, preferably 6 to 40 carbon atoms having a tetravalent group of the aromatic ring.
作為具有芳香族環之4價基,例如可列舉下述者。Examples of the tetravalent group having an aromatic ring include the following.
[化4] (式中,Z1 為直接鍵、或下述2價基之任一者:[化4] (In the formula, Z 1 is a direct bond or any of the following divalent groups:
[化5] 其中,式中之Z2 係2價之有機基,Z3 、Z4 分別獨立地為醯胺鍵、酯鍵、羰基鍵,Z5 係包含芳香環之有機基)[化5] Among them, Z 2 in the formula is a divalent organic group, Z 3 and Z 4 are independently an amide bond, an ester bond, and a carbonyl bond, respectively, and Z 5 is an organic group containing an aromatic ring)
作為Z2 ,具體可列舉碳數2~24之脂肪族烴基、碳數6~24之芳香族烴基。Specific examples of Z 2 include aliphatic hydrocarbon groups having 2 to 24 carbon atoms and aromatic hydrocarbon groups having 6 to 24 carbon atoms.
作為Z5 ,具體可列舉碳數6~24之芳香族烴基。Specific examples of Z 5 include an aromatic hydrocarbon group having 6 to 24 carbon atoms.
作為具有芳香族環之4價基,下述者可使所得之聚醯亞胺膜兼具高耐熱性與高透明性,因此尤其好。As the tetravalent group having an aromatic ring, the following are particularly preferred because the obtained polyimide film can have both high heat resistance and high transparency.
[化6] (式中,Z1 為直接鍵、或六氟亞異丙基鍵)[化6] (In the formula, Z 1 is a direct bond or a hexafluoroisopropylidene bond)
此處,Z1 更佳為直接鍵,如此可使所得之聚醯亞胺膜兼具高耐熱性、高透明性、低線熱膨脹係數。Here, Z 1 is more preferably a direct bond, so that the obtained polyimide film can have high heat resistance, high transparency, and low linear thermal expansion coefficient.
另外,作為較佳之基,可列舉上述式(9)中Z1 為下式(3A)所示之含茀基之基的化合物:In addition, as a preferable base, a compound in which Z 1 in the above formula (9) is a lanyl group-containing group represented by the following formula (3A) can be cited:
[化7] Z11 及Z12 分別獨立地較佳為相同,係單鍵或2價之有機基。作為Z11 及Z12 ,較佳為包含芳香環之有機基,例如較佳為式(3A1)所示之結構:[化7] Z 11 and Z 12 are each independently preferably the same, and are a single bond or a divalent organic group. As Z 11 and Z 12 , it is preferably an organic group containing an aromatic ring, for example, a structure represented by formula (3A1):
[化8] (Z13 及Z14 相互獨立地為單鍵、-COO-、-OCO-或-O-,此處,於Z14 鍵結於茀基之情形時,較佳為Z13 為-COO-、-OCO-或-O-、Z14 為單鍵之結構;R91 為碳數1~4之烷基或苯基,較佳為甲基,n為0~4之整數,較佳為1)。[化8] (Z 13 and Z 14 are independently a single bond, -COO-, -OCO-, or -O-. Here, when Z 14 is bonded to a green group, it is preferable that Z 13 is -COO-, -OCO- or -O-, Z 14 is a single bond structure; R 91 is an alkyl group or phenyl group with 1 to 4 carbon atoms, preferably a methyl group, n is an integer of 0 to 4, preferably 1) .
作為提供X1 係具有芳香族環之4價基的通式(I)之重複單元之四羧酸成分,例如可列舉2,2-雙(3,4-二羧基苯基)六氟丙烷、4-(2,5-二側氧四氫呋喃-3-基)-1,2,3,4-四氫化萘-1,2-二甲酸、均苯四甲酸、3,3',4,4'-二苯甲酮四羧酸、3,3',4,4'-聯苯四羧酸、2,3,3',4'-聯苯四羧酸、4,4'-氧二鄰苯二甲酸、雙(3,4-二羧基苯基)碸、間聯三苯基-3,4,3',4'-四羧酸、對聯三苯基-3,4,3',4'-四羧酸、雙羧基苯基二甲基矽烷、雙二羧基苯氧基二苯硫醚、磺醯基二苯二甲酸、及該等四羧酸二酐、四羧酸矽烷酯、四羧酸酯、四羧醯氯等之衍生物。作為提供X1 係具有含芳香族環之氟原子之4價基的通式(I)之重複單元之四羧酸成分,例如可列舉2,2-雙(3,4-二羧基苯基)六氟丙烷、及該等四羧酸二酐、四羧酸矽烷酯、四羧酸酯、四羧醯氯等之衍生物。進而,作為較佳之化合物,可列舉(9H-茀-9,9-二基)雙(2-甲基-4,1-伸苯基)雙(1,3-二側氧-1,3-二氫異苯并呋喃-5-羧酸酯)。四羧酸成分可單獨使用,亦可組合使用複數種。As the tetracarboxylic acid component that provides the repeating unit of the general formula (I) with a tetravalent group of X 1 having an aromatic ring, for example, 2,2-bis(3,4-dicarboxyphenyl)hexafluoropropane, 4-(2,5-di-oxotetrahydrofuran-3-yl)-1,2,3,4-tetralin-1,2-dicarboxylic acid, pyromellitic acid, 3,3',4,4' -Benzophenone tetracarboxylic acid, 3,3',4,4'-biphenyltetracarboxylic acid, 2,3,3',4'-biphenyltetracarboxylic acid, 4,4'-oxydiphthalic acid Dicarboxylic acid, bis(3,4-dicarboxyphenyl), m-triphenyl-3,4,3',4'-tetracarboxylic acid, p-triphenyl-3,4,3',4' -Tetracarboxylic acid, biscarboxyphenyl dimethyl silane, bis dicarboxyphenoxy diphenyl sulfide, sulfonyl diphthalic acid, and these tetracarboxylic dianhydrides, tetracarboxylic silane esters, tetracarboxylic acid Derivatives of acid esters, tetracarboxylic acid chloride, etc. As the tetracarboxylic acid component that provides X 1 is a repeating unit of the general formula (I) having a tetravalent group containing an aromatic ring fluorine atom, for example, 2,2-bis(3,4-dicarboxyphenyl) can be cited Hexafluoropropane, and derivatives of these tetracarboxylic dianhydrides, tetracarboxylic silyl esters, tetracarboxylic esters, and tetracarboxylic acid chlorides. Furthermore, as a preferable compound, (9H-茀-9,9-diyl)bis(2-methyl-4,1-phenylene)bis(1,3-dioxo-1,3- Dihydroisobenzofuran-5-carboxylate). The tetracarboxylic acid component may be used singly, or plural kinds may be used in combination.
作為X1 之具有脂環結構之4價基,較佳為碳數4~40之具有脂環結構之4價基,更佳為具有至少一個脂肪族4~12員環、更佳為脂肪族4員環或脂肪族6員環。作為具有較佳之脂肪族4員環或脂肪族6員環之4價基,可列舉下述者。The tetravalent group having an alicyclic structure of X 1 is preferably a tetravalent group having an alicyclic structure having 4 to 40 carbon atoms, more preferably having at least one aliphatic ring having 4 to 12 members, more preferably an aliphatic group 4-membered ring or aliphatic 6-membered ring. As a tetravalent group having a preferable aliphatic 4-membered ring or aliphatic 6-membered ring, the following can be cited.
[化9] (式中,R31 ~R38 分別獨立地為直接鍵、或2價之有機基。R41 ~R47 分別獨立地表示選自由式:-CH2 -、-CH=CH-、-CH2 CH2 -、-O-、-S-所示之基所組成之群中的1種。R48 係包含芳香環或脂環結構之有機基)[化9] (In the formula, R 31 to R 38 are each independently a direct bond or a divalent organic group. R 41 to R 47 each independently represent a free formula: -CH 2 -, -CH=CH-, -CH 2 One of the group consisting of groups represented by CH 2 -, -O-, -S-. R 48 is an organic group containing an aromatic ring or an alicyclic structure)
作為R31 、R32 、R33 、R34 、R35 、R36 、R37 、R38 ,具體可列舉直接鍵、或碳數1~6之脂肪族烴基、或氧原子(-O-)、硫原子(-S-)、羰基鍵、酯鍵、醯胺鍵。Specific examples of R 31 , R 32 , R 33 , R 34 , R 35 , R 36 , R 37 , and R 38 include direct bonds, or aliphatic hydrocarbon groups with 1 to 6 carbon atoms, or oxygen atoms (-O-) , Sulfur atom (-S-), carbonyl bond, ester bond, amide bond.
作為包含芳香環作為R48 之有機基,例如可列舉下述者。Examples of the organic group containing an aromatic ring as R 48 include the following.
[化10] (式中,W1 係直接鍵或2價之有機基,n11 ~n13 分別獨立地表示0~4之整數,R51 、R52 、R53 分別獨立地為碳數1~6之烷基、鹵基、羥基、羧基、或三氟甲基)[化10] (In the formula, W 1 is a direct bond or a divalent organic group, n 11 to n 13 each independently represent an integer of 0 to 4, and R 51 , R 52 , and R 53 are each independently an alkane with 1 to 6 carbon atoms Group, halo, hydroxy, carboxy, or trifluoromethyl)
作為W1 ,具體可列舉直接鍵、下述式(5)所示之2價基、下述式(6)所示之2價基。Specific examples of W 1 include a direct bond, a divalent group represented by the following formula (5), and a divalent group represented by the following formula (6).
[化11] (式(6)中之R61 ~R68 分別獨立地表示直接鍵或上述式(5)所示之2價基之任一者)[化11] (R 61 to R 68 in the formula (6) each independently represent any one of a direct bond or the divalent group shown in the above formula (5))
作為具有脂環結構之4價基,尤其較佳為下述者,因其可使所得之聚醯亞胺兼具高耐熱性、高透明性、低線熱膨脹係數。As the tetravalent group having an alicyclic structure, the following is particularly preferred, because it allows the obtained polyimide to have both high heat resistance, high transparency, and low linear thermal expansion coefficient.
[化12] [化12]
作為提供X1 係具有脂環結構之4價基的式(I)之重複單元之四羧酸成分,例如可列舉1,2,3,4-環丁烷四羧酸、亞異丙基二苯氧基雙鄰苯二甲酸、環己烷-1,2,4,5-四羧酸、[1,1'-雙(環己烷)]-3,3',4,4'-四羧酸、[1,1'-雙(環己烷)]-2,3,3',4'-四羧酸、[1,1'-雙(環己烷)]-2,2',3,3'-四羧酸、4,4'-亞甲基雙(環己烷-1,2-二羧酸)、4,4'-(丙烷-2,2-二基)雙(環己烷-1,2-二羧酸)、4,4'-氧基雙(環己烷-1,2-二羧酸)、4,4'-硫代雙(環己烷-1,2-二羧酸)、4,4'-磺醯基雙(環己烷-1,2-二羧酸)、4,4'-(二甲基矽烷二基)雙(環己烷-1,2-二羧酸)、4,4'-(四氟丙烷-2,2-二基)雙(環己烷-1,2-二羧酸)、八氫并環戊二烯-1,3,4,6-四羧酸、雙環[2.2.1]庚烷-2,3,5,6-四羧酸、6-(羧甲基)雙環[2.2.1]庚烷-2,3,5-三羧酸、雙環[2.2.2]辛烷-2,3,5,6-四羧酸、雙環[2.2.2]辛-5-烯-2,3,7,8-四羧酸、三環[4.2.2.02,5]癸烷-3,4,7,8-四羧酸、三環[4.2.2.02,5]癸-7-烯-3,4,9,10-四羧酸、9-氧雜三環[4.2.1.02,5]壬烷-3,4,7,8-四羧酸、降𦯉烷-2-螺-α-環戊酮-α'-螺-2''-降𦯉烷5,5'',6,6''-四羧酸、(4arH,8acH)-十氫-1t,4t:5c,8c-二甲橋萘-2c,3c,6c,7c-四羧酸、(4arH,8acH)-十氫-1t,4t:5c,8c-二甲橋萘-2t,3t,6c,7c-四羧酸、及該等之四羧酸二酐、四羧酸矽烷酯、四羧酸酯、四羧醯氯等之衍生物。四羧酸成分可單獨使用,亦可組合使用複數種。As the tetracarboxylic acid component to provide lines with X 1 of formula (I) 4 ring structure of divalent aliphatic group of repeating units, for example, 1,2,3,4-cyclobutane tetracarboxylic acid, isopropylidene two Phenoxy diphthalic acid, cyclohexane-1,2,4,5-tetracarboxylic acid, [1,1'-bis(cyclohexane)]-3,3',4,4'-tetra Carboxylic acid, [1,1'-bis(cyclohexane)]-2,3,3',4'-tetracarboxylic acid, [1,1'-bis(cyclohexane)]-2,2', 3,3'-tetracarboxylic acid, 4,4'-methylene bis(cyclohexane-1,2-dicarboxylic acid), 4,4'-(propane-2,2-diyl) bis(cyclo Hexane-1,2-dicarboxylic acid), 4,4'-oxybis(cyclohexane-1,2-dicarboxylic acid), 4,4'-thiobis(cyclohexane-1,2 -Dicarboxylic acid), 4,4'-sulfonyl bis(cyclohexane-1,2-dicarboxylic acid), 4,4'-(dimethylsilanediyl)bis(cyclohexane-1, 2-dicarboxylic acid), 4,4'-(tetrafluoropropane-2,2-diyl) bis(cyclohexane-1,2-dicarboxylic acid), octahydrocyclopentadiene-1,3 ,4,6-tetracarboxylic acid, bicyclo[2.2.1]heptane-2,3,5,6-tetracarboxylic acid, 6-(carboxymethyl)bicyclo[2.2.1]heptane-2,3, 5-tricarboxylic acid, bicyclo[2.2.2]octane-2,3,5,6-tetracarboxylic acid, bicyclo[2.2.2]oct-5-ene-2,3,7,8-tetracarboxylic acid , Tricyclo[4.2.2.02,5]decane-3,4,7,8-tetracarboxylic acid, tricyclo[4.2.2.02,5]dec-7-ene-3,4,9,10-tetracarboxylic acid Acid, 9-oxatricyclo[4.2.1.02,5]nonane-3,4,7,8-tetracarboxylic acid, norran-2-spiro-α-cyclopentanone-α'-spiro-2 ''-Norethane 5,5'',6,6''-tetracarboxylic acid, (4arH,8acH)-decahydro-1t,4t:5c,8c-dimethynaphthalene-2c,3c,6c, 7c-tetracarboxylic acid, (4arH,8acH)-decahydro-1t,4t:5c,8c-dimethynaphthalene-2t,3t,6c,7c-tetracarboxylic acid, and these tetracarboxylic dianhydrides, Derivatives of tetracarboxylic acid silyl ester, tetracarboxylic acid ester, tetracarboxylic acid chloride, etc. The tetracarboxylic acid component may be used singly, or plural kinds may be used in combination.
<Y1 及二胺成分> 作為Y1 之具有芳香族環之2價基,較佳為碳數為6~40、進而較佳為碳數為6~20之具有芳香族環之2價基。<Y 1 and diamine component> The divalent group having an aromatic ring of Y 1 is preferably a divalent group having an aromatic ring having 6 to 40 carbon atoms, and more preferably having 6 to 20 carbon atoms .
作為具有芳香族環之2價基,例如可列舉下述者。Examples of the divalent group having an aromatic ring include the following.
[化13] (式中,W1 係直接鍵、或2價之有機基,n11 ~n13 分別獨立地表示0~4之整數,R51 、R52 、R53 分別獨立地碳數1~6之烷基、鹵基、羥基、羧基、或三氟甲基)[化13] (In the formula, W 1 is a direct bond or a divalent organic group, n 11 to n 13 each independently represent an integer of 0 to 4, and R 51 , R 52 , and R 53 are each independently an alkane having 1 to 6 carbon atoms Group, halo, hydroxy, carboxy, or trifluoromethyl)
作為W1 ,具體可列舉直接鍵、下述式(5)所示之2價基、下述式(6)所示之2價基。Specific examples of W 1 include a direct bond, a divalent group represented by the following formula (5), and a divalent group represented by the following formula (6).
[化14] [化14]
[化15] (式(6)中之R61 ~R68 分別獨立地表示直接鍵或上述式(5)所示之2價基之任一者)[化15] (R 61 to R 68 in the formula (6) each independently represent any one of a direct bond or the divalent group shown in the above formula (5))
此處,要可使所得之聚醯亞胺兼具高耐熱性、高透明性、低線熱膨脹係數,W1 尤其較佳為直接鍵、或選自式:-NHCO-、-CONH-、-COO-、-OCO-所示之基所組成之群中之1種。又,W1 亦尤其較佳為R61 ~R68 為直接鍵、或選自由式:-NHCO-、-CONH-、-COO-、-OCO-所示之基所組成之群中之1種的上述式(6)所示之2價基之任一者。Here, in order for the obtained polyimide to have both high heat resistance, high transparency, and low linear thermal expansion coefficient, W 1 is particularly preferably a direct bond or selected from the formula: -NHCO-, -CONH-,- One of the groups consisting of the groups shown by COO- and -OCO-. In addition, W 1 is also particularly preferably that R 61 to R 68 are direct bonds, or one selected from the group consisting of groups represented by -NHCO-, -CONH-, -COO-, -OCO- Any one of the divalent groups represented by the above formula (6).
另外,作為較佳之基,可列舉上述式(4)中W1 為下式(3B)所示之含茀基之基的化合物:In addition, as a preferred base, a compound in the above formula (4) where W 1 is a phosphonium-containing group represented by the following formula (3B) can be cited:
[化16] Z11 及Z12 分別獨立地較佳為相同,為單鍵或2價之有機基。作為Z11 及Z12 ,較佳為包含芳香環之有機基,較佳為例如式(3B1)所示之結構:[化16] Z 11 and Z 12 are each independently preferably the same, and are a single bond or a divalent organic group. As Z 11 and Z 12 , it is preferably an organic group containing an aromatic ring, preferably a structure represented by formula (3B1):
[化17] (Z13 及Z14 相互獨立地為單鍵、-COO-、-OCO-或-O-,此處,於Z14 鍵結於茀基之情形時,較佳為Z13 為-COO-、-OCO-或-O-、Z14 為單鍵之結構;R91 為碳數1~4之烷基或苯基,較佳為苯基,n為0~4之整數,較佳為1)。[化17] (Z 13 and Z 14 are independently a single bond, -COO-, -OCO-, or -O-. Here, when Z 14 is bonded to a green group, it is preferable that Z 13 is -COO-, -OCO- or -O-, Z 14 is a single bond structure; R 91 is an alkyl group with 1 to 4 carbons or a phenyl group, preferably a phenyl group, n is an integer of 0 to 4, preferably 1) .
作為另一較佳之基,可列舉上述式(4)中W1 為伸苯基之化合物、即聯三苯二胺化合物,尤其較佳為全部為對位鍵之化合物。As another preferable group, a compound in which W 1 is a phenylene diamine compound in the above formula (4), namely, a terphenylenediamine compound, is particularly preferable, a compound in which all are para-bonds.
作為另一較佳之基,可列舉上述式(4)中,W1 係式(6)之最初1個苯基環之結構中R61 及R62 為2,2-亞丙基的化合物。As another preferable group, in the above formula (4), W 1 is a compound in which R 61 and R 62 are 2,2-propylene groups in the structure of the first phenyl ring of formula (6).
作為又一較佳之基,可列舉上述式(4)中W1 如下式(3B2)所示之化合物:As another preferred base, a compound represented by the following formula (3B2) in W 1 in the above formula (4) can be cited:
[化18]。[化18] .
作為提供Y1 係具有芳香族環之2價基通式(I)之重複單元之二胺成分,例如可列舉對苯二胺、間苯二胺、聯苯胺、3,3'-二胺基-聯苯、2,2'-雙(三氟甲基)聯苯胺、3,3'-雙(三氟甲基)聯苯胺、間聯甲苯胺、4,4'-二胺基苯甲醯苯胺、3,4'-二胺基苯甲醯苯胺、N,N'-雙(4-胺基苯基)對苯二甲醯胺、N,N'-對伸苯基雙(對胺基苯甲醯胺)、4-胺基苯氧基-4-二胺基苯甲酸酯、雙(4-胺基苯基)對苯二甲酸酯、聯苯-4,4'-二甲酸雙(4-胺基苯基)酯、對伸苯基雙(對胺基苯甲酸酯)、雙(4-胺基苯基)-[1,1'-聯苯]-4,4'-二羧酸酯、[1,1'-聯苯]-4,4'-二基雙(4-胺基苯甲酸酯)、4,4'-氧二苯胺、3,4'-氧二苯胺、3,3'-氧二苯胺、對亞甲基雙(苯二胺)、1,3-雙(4-胺基苯氧基)苯、1,3-雙(3-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、4,4'-雙(4-胺基苯氧基)聯苯、4,4'-雙(3-胺基苯氧基)聯苯、2,2-雙(4-(4-胺基苯氧基)苯基)六氟丙烷、2,2-雙(4-胺基苯基)六氟丙烷、雙(4-胺基苯基)碸、3,3'-雙(三氟甲基)聯苯胺、3,3'-雙((胺基苯氧基)苯基)丙烷、2,2'-雙(3-胺基-4-羥基苯基)六氟丙烷、雙(4-(4-胺基苯氧基)二苯基)碸、雙(4-(3-胺基苯氧基)二苯基)碸、八氟聯苯胺、3,3'-二甲氧基-4,4'-二胺基聯苯、3,3'-二氯-4,4'-二胺基聯苯、3,3'-二氟-4,4'-二胺基聯苯、2,4-雙(4-胺基苯胺基)-6-胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-甲基胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-乙基胺基-1,3,5-三嗪、2,4-雙(4-胺基苯胺基)-6-苯胺基-1,3,5-三嗪。作為Y1 係具有含芳香族環之氟原子之2價基的通式(I)之重複單元之二胺成分,例如可列舉2,2'-雙(三氟甲基)聯苯胺、3,3'-雙(三氟甲基)聯苯胺、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、2,2-雙(4-胺基苯基)六氟丙烷、2,2'-雙(3-胺基-4-羥基苯基)六氟丙烷。另外,作為較佳之二胺化合物,可列舉4,4'-(((9H-茀-9,9-二基)雙([1,1'-聯苯]-5,2-二基))雙(氧基))二胺、[1,1':4',1''-聯三苯]-4,4''-二胺、4,4'-([1,1'-聯萘]-2,2'-二基雙(氧基))二胺。二胺成分可單獨使用,亦可組合使用複數種。As the diamine component that provides the repeating unit of the general formula (I) with a divalent group having an aromatic ring as Y 1, for example, p-phenylenediamine, m-phenylenediamine, benzidine, 3,3'-diamino group -Biphenyl, 2,2'-bis(trifluoromethyl)benzidine, 3,3'-bis(trifluoromethyl)benzidine, m-tolidine, 4,4'-diaminobenzidine Aniline, 3,4'-diaminobenzamidine, N,N'-bis(4-aminophenyl)p-xylylenedimethamide, N,N'-p-phenylene bis(p-amino Benzamide), 4-aminophenoxy-4-diaminobenzoate, bis(4-aminophenyl)terephthalate, biphenyl-4,4'-dicarboxylic acid Bis(4-aminophenyl) ester, p-phenylene bis(p-aminobenzoate), bis(4-aminophenyl)-[1,1'-biphenyl]-4,4' -Dicarboxylate, [1,1'-biphenyl]-4,4'-diylbis(4-aminobenzoate), 4,4'-oxydiphenylamine, 3,4'-oxy Diphenylamine, 3,3'-oxydiphenylamine, p-methylenebis(phenylenediamine), 1,3-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminobenzene) Oxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 4,4'-bis(4-aminophenoxy)biphenyl, 4,4'-bis(3-amino) Phenoxy) biphenyl, 2,2-bis(4-(4-aminophenoxy)phenyl)hexafluoropropane, 2,2-bis(4-aminophenyl)hexafluoropropane, bis( 4-aminophenyl) sulfide, 3,3'-bis(trifluoromethyl)benzidine, 3,3'-bis((aminophenoxy)phenyl)propane, 2,2'-bis( 3-Amino-4-hydroxyphenyl)hexafluoropropane, bis(4-(4-aminophenoxy)diphenyl) bis(4-(3-aminophenoxy)diphenyl) ) Sulfur, octafluorobenzidine, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 3,3'-dichloro-4,4'-diaminobiphenyl, 3, 3'-Difluoro-4,4'-diaminobiphenyl, 2,4-bis(4-aminoanilino)-6-amino-1,3,5-triazine, 2,4-bis (4-aminoanilino)-6-methylamino-1,3,5-triazine, 2,4-bis(4-aminoanilino)-6-ethylamino-1,3, 5-triazine, 2,4-bis(4-aminoanilino)-6-anilino-1,3,5-triazine. As Y 1 is the diamine component of the repeating unit of general formula (I) having a divalent group containing a fluorine atom in an aromatic ring, for example, 2,2'-bis(trifluoromethyl)benzidine, 3, 3'-bis(trifluoromethyl)benzidine, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis(4-aminophenyl) Hexafluoropropane, 2,2'-bis(3-amino-4-hydroxyphenyl)hexafluoropropane. In addition, as a preferred diamine compound, 4,4'-(((9H-茀-9,9-diyl)bis([1,1'-biphenyl]-5,2-diyl)) Bis(oxy))diamine, [1,1': 4',1''-terphenyl]-4,4''-diamine, 4,4'-([1,1'-binaphthyl ]-2,2'-Diylbis(oxy))diamine. The diamine component may be used alone, or plural kinds may be used in combination.
作為Y1 之具有脂環結構之2價基,較佳為碳數4~40之具有脂環結構之2價基,進而較佳為具有至少一個脂肪族4~12員環、更佳為脂肪族6員環。The divalent group having an alicyclic structure of Y 1 is preferably a divalent group having an alicyclic structure with 4 to 40 carbon atoms, and more preferably has at least one aliphatic ring with 4 to 12 members, more preferably aliphatic The 6-member ring of the clan.
作為具有脂環結構之2價基,例如可列舉下述者。Examples of the divalent group having an alicyclic structure include the following.
[化19] (式中,V1 、V2 分別獨立地為直接鍵或2價之有機基,n21 ~n26 分別獨立地表示0~4之整數,R81 ~R86 分別獨立地為碳數1~6之烷基、鹵基、羥基、羧基或三氟甲基,R91 、R92 、R93 分別獨立地為選自式:-CH2 -、-CH=CH-、-CH2 CH2 -、-O-、-S-所示之基所組成之群中之1種)[化19] (In the formula, V 1 and V 2 are each independently a direct bond or a divalent organic group, n 21 to n 26 each independently represent an integer of 0 to 4, and R 81 to R 86 each independently represent a carbon number of 1 to Alkyl group, halo group, hydroxyl group, carboxyl group or trifluoromethyl group of 6, R 91 , R 92 , and R 93 are each independently selected from the formula: -CH 2 -, -CH=CH-, -CH 2 CH 2- , -O-, -S- as shown in the group consisting of one of the groups)
作為V1 、V2 ,具體可列舉直接鍵及上述式(5)所示之2價基。Specific examples of V 1 and V 2 include a direct bond and the divalent group represented by the above formula (5).
作為具有脂環結構之2價基,要使所得之聚醯亞胺兼具高耐熱性、低線熱膨脹係數,尤其較佳為下述者。As the divalent group having an alicyclic structure, in order for the obtained polyimide to have both high heat resistance and low linear thermal expansion coefficient, the following is particularly preferred.
[化20] 作為具有脂環結構之2價基,其中,較佳為下述者。[化20] The divalent group having an alicyclic structure is preferably the following.
[化21] [化21]
作為賦予Y1 係具有脂環結構之2價基的通式(I)之重複單元之二胺成分,例如可列舉1,4-二胺基環己烷、1,4-二胺基-2-甲基環己烷、1,4-二胺基-2-乙基環己烷、1,4-二胺基-2-正丙基環己烷、1,4-二胺基-2-異丙基環己烷、1,4-二胺基-2-正丁基環己烷、1,4-二胺基-2-異丁基環己烷、1,4-二胺基-2-第二丁基環己烷、1,4-二胺基-2-第三丁基環己烷、1,2-二胺基環己烷、1,3-二胺基環丁烷、1,4-雙(胺基甲基)環己烷、1,3-雙(胺基甲基)環己烷、二胺基雙環庚烷、二胺基甲基雙環庚烷、二胺基氧基雙環庚烷、二胺基甲基氧基雙環庚烷、異佛酮二胺、二胺基三環癸烷、二胺基甲基三環癸烷、雙(胺基環己基)甲烷、雙(胺基環己基)亞異丙基、6,6'-雙(3-胺基苯氧基)-3,3,3',3'-四甲基-1,1'-螺二茚、6,6'-雙(4-胺基苯氧基)-3,3,3',3'-四甲基-1,1'-螺二茚。二胺成分可單獨使用,亦可組合使用複數種。As the diamine component that imparts Y 1 to the repeating unit of the general formula (I) having a divalent group having an alicyclic structure, for example, 1,4-diaminocyclohexane, 1,4-diamino-2 -Methylcyclohexane, 1,4-diamino-2-ethylcyclohexane, 1,4-diamino-2-n-propylcyclohexane, 1,4-diamino-2- Isopropylcyclohexane, 1,4-diamino-2-n-butylcyclohexane, 1,4-diamino-2-isobutylcyclohexane, 1,4-diamino-2 -Second butyl cyclohexane, 1,4-diamino-2-tertiary butyl cyclohexane, 1,2-diaminocyclohexane, 1,3-diaminocyclobutane, 1 ,4-bis(aminomethyl)cyclohexane, 1,3-bis(aminomethyl)cyclohexane, diaminobicycloheptane, diaminomethylbicycloheptane, diaminooxy Bicycloheptane, diaminomethyloxybicycloheptane, isophorone diamine, diaminotricyclodecane, diaminomethyltricyclodecane, bis(aminocyclohexyl)methane, bis( Aminocyclohexyl) isopropylidene, 6,6'-bis(3-aminophenoxy)-3,3,3',3'-tetramethyl-1,1'-spirobiindene, 6 ,6'-bis(4-aminophenoxy)-3,3,3',3'-tetramethyl-1,1'-spirobiindene. The diamine component may be used alone, or plural kinds may be used in combination.
於聚醯亞胺前驅體之發明之較佳之一實施方式中,聚醯亞胺前驅體並非僅由3,3',4,4'-聯苯四羧酸衍生物(二酐)與對苯二胺所得之聚醯亞胺前驅體。較佳為通式(I)之X1 來自3,3',4,4'-聯苯四羧酸衍生物(s-BPDA等)、Y1 來自對苯二胺(PPD)之重複單元之比率為總重複單元中之25莫耳%以下,更佳為10莫耳%以下,亦較佳為0莫耳%(不包含s-BPDA等與PPD之至少一者)。In a preferred embodiment of the invention of the polyimide precursor, the polyimide precursor is not only composed of 3,3',4,4'-biphenyltetracarboxylic acid derivatives (dianhydrides) and p-benzene Polyimine precursor derived from diamine. Preferably, X 1 of general formula (I) is derived from 3,3',4,4'-biphenyltetracarboxylic acid derivatives (s-BPDA, etc.), and Y 1 is derived from one of the repeating units of p-phenylenediamine (PPD) The ratio is 25 mol% or less of the total repeating units, more preferably 10 mol% or less, and also preferably 0 mol% (not including at least one of s-BPDA and the like and PPD).
於聚醯亞胺前驅體之發明之較佳之一實施方式中,聚醯亞胺前驅體及聚醯亞胺並非僅由具有芳香族環且不含氟原子之四羧酸衍生物(二酐)與具有芳香族環且不含氟原子之二胺化合物所得的聚醯亞胺前驅體及聚醯亞胺。即,較佳為通式(I)之X1 及Y1 之至少一者包含如下之重複單元,該重複單元係具有脂環結構之基或具有含氟原子之芳香族環之基。較佳為總重複單元中,通式(I)之X1 係具有芳香族環之基(除含氟者以外)且Y1 係具有芳香族環之基(除含氟者以外)的重複單元之比率為25莫耳%以下,更佳為10莫耳%以下,亦較佳為0莫耳%(X1 及Y1 之至少一者為並非具有芳香族環且不含氟原子之基)。In a preferred embodiment of the invention of the polyimide precursor, the polyimide precursor and the polyimine are not exclusively composed of tetracarboxylic acid derivatives (dianhydrides) with aromatic rings and no fluorine atoms. Polyimine precursor and polyimide obtained with a diamine compound having an aromatic ring and no fluorine atom. That is, it is preferable that at least one of X 1 and Y 1 of the general formula (I) includes a repeating unit having an alicyclic structure or an aromatic ring containing a fluorine atom. Preferably, in the total repeating units, X 1 of the general formula (I) is a repeating unit having an aromatic ring group (except for those containing fluorine) and Y 1 is a repeating unit having an aromatic ring group (except for those containing fluorine) The ratio is 25 mol% or less, more preferably 10 mol% or less, and also preferably 0 mol% ( at least one of X 1 and Y 1 is a group that does not have an aromatic ring and does not contain a fluorine atom) .
作為提供上述通式(I)所示之重複單元之四羧酸成分及二胺成分,可使用脂環式以外之脂肪族四羧酸類(尤其是二酐)及/或脂肪族二胺類之任一者,較佳為相對於四羧酸成分及二胺成分之合計100莫耳%,其含量較佳為30莫耳%以下或未達30莫耳%,更佳為20莫耳%以下,進而較佳為10莫耳%以下(包含0%)。As the tetracarboxylic acid component and diamine component that provide the repeating unit represented by the above general formula (I), aliphatic tetracarboxylic acids (especially dianhydrides) and/or aliphatic diamines other than alicyclic can be used Either one is preferably 100 mol% relative to the total of the tetracarboxylic acid component and the diamine component, and its content is preferably 30 mol% or less or less than 30 mol%, more preferably 20 mol% or less , And more preferably 10 mol% or less (including 0%).
上述中,本發明之較佳之一實施方式包含通式(I)之X1 係具有脂環結構之4價基的重複單元之比率超過總重複單元中之60%,更佳為70莫耳%以上,更佳為80莫耳%以上,進而較佳為90莫耳%以上,尤其較佳為100莫耳%。於脂環結構未達100%之情形時,其餘部分較佳為X1 係具有芳香族環之4價基。較佳之具有脂環結構之4價基及具有芳香族環之4價基如上述說明。又,Y1 可為具有芳香族環之2價基及具有脂環結構之2價基之任一者,較佳為如上所述,相對於總重複單元,X1 係具有脂環結構之4價基且Y1 係具有脂環結構之2價基的式(I)所示之重複單元之含量較佳為50莫耳%以下,更佳為30莫耳%以下或未達30莫耳%,更佳為10莫耳%以下。Among the above, a preferred embodiment of the present invention includes that the ratio of X 1 of the general formula (I) is a tetravalent group having an alicyclic structure and the ratio of repeating units exceeds 60% of the total repeating units, more preferably 70 mol% Above, more preferably 80 mol% or more, still more preferably 90 mol% or more, and particularly preferably 100 mol%. When the alicyclic structure is less than 100%, the remaining part is preferably a tetravalent group with an aromatic ring in X 1. The preferred tetravalent group having an alicyclic structure and the tetravalent group having an aromatic ring are as described above. In addition, Y 1 may be any one of a divalent group having an aromatic ring and a divalent group having an alicyclic structure, and is preferably as described above. With respect to the total repeating units, X 1 is 4 having an alicyclic structure The content of the repeating unit represented by formula (I) with a valence group and Y 1 is a divalent group having an alicyclic structure is preferably 50 mol% or less, more preferably 30 mol% or less or less than 30 mol% , More preferably 10 mol% or less.
又,於本發明之另一較佳實施方式中,較佳為製成膜時之破斷強度為80 MPa以上之聚醯亞胺(及聚醯亞胺材料)。破斷強度例如可使用由膜厚約5~100 μm之膜所得之值。又,該破斷強度係針對如下之膜所得之值,該膜係以較佳為最高溫度310℃加熱聚醯亞胺前驅體溶液組合物或聚醯亞胺溶液組合物之塗佈膜所獲得。Furthermore, in another preferred embodiment of the present invention, polyimide (and polyimide material) having a breaking strength of 80 MPa or more when formed into a film is preferable. For the breaking strength, for example, a value obtained from a film having a film thickness of about 5 to 100 μm can be used. In addition, the breaking strength is the value obtained for the following film, which is obtained by heating the polyimide precursor solution composition or the coating film of the polyimide solution composition at a maximum temperature of 310°C .
聚醯亞胺前驅體可由上述四羧酸成分與二胺成分所製造。本發明中所使用之聚醯亞胺前驅體(包含上述式(I)所示之重複單元之至少1種之聚醯亞胺前驅體)根據R1 及R2 所採用之化學結構可分類成: 1)聚醯胺酸(R1 及R2 為氫)、 2)聚醯胺酸酯(R1 及R2 之至少一部分為烷基)、 3)4)聚醯胺酸矽烷酯(R1 及R2 之至少一部分為烷基矽烷基)。 而且,按照該分類,每種聚醯亞胺前驅體可藉由以下之製造方法容易地製造。但,本發明中所使用之聚醯亞胺前驅體之製造方法並不限定於以下之製造方法。The polyimide precursor can be produced from the above-mentioned tetracarboxylic acid component and diamine component. The polyimide precursor used in the present invention (the polyimide precursor containing at least one of the repeating units represented by the above formula (I)) can be classified into the chemical structure adopted by R 1 and R 2 : 1) Polyamide acid (R 1 and R 2 are hydrogen), 2) Polyamide acid ester ( At least a part of R 1 and R 2 is an alkyl group), 3) 4) Polyamide silyl ester (R At least a part of 1 and R 2 is an alkylsilyl group). Furthermore, according to this classification, each polyimide precursor can be easily manufactured by the following manufacturing method. However, the production method of the polyimide precursor used in the present invention is not limited to the following production methods.
1)聚醯胺酸 聚醯亞胺前驅體可藉由以下方式良好地以聚醯亞胺前驅體溶液之形式獲得:於溶劑中,使作為四羧酸成分之四羧酸二酐與二胺成分以大致等莫耳、較佳為二胺成分相對於四羧酸成分之莫耳比[二胺成分之莫耳數/四羧酸成分之莫耳數]較佳為0.90~1.10、更佳為0.95~1.05之比率,例如於120℃以下之相對較低之溫度下一面進行反應一面抑制醯亞胺化。1) Polyamide The polyimide precursor can be obtained in the form of a polyimide precursor solution by the following method: in a solvent, the tetracarboxylic dianhydride and the diamine component, which are the tetracarboxylic acid components, are approximately equal molar , Preferably, the molar ratio of the diamine component to the tetracarboxylic acid component [the molar ratio of the diamine component/the molar number of the tetracarboxylic acid component] is preferably 0.90 to 1.10, more preferably 0.95 to 1.05 For example, at a relatively low temperature below 120°C, the reaction is carried out while suppressing the imidization.
更具體而言,於有機溶劑或水中溶解二胺,一面攪拌該溶液一面緩緩添加四羧酸二酐,於0~120℃、較佳為5~80℃之範圍內攪拌1~72小時,藉此可獲得聚醯亞胺前驅體,但並不限定於此。於80℃以上反應之情形時,分子量會依聚合時之溫度歷程變動,又,熱會引起醯亞胺化進行,因此有無法穩定製造聚醯亞胺前驅體之可能性。上述製造方法中之二胺與四羧酸二酐之添加順序容易使聚醯亞胺前驅體之分子量上升,因此較好。又,亦可使上述製造方法之二胺與四羧酸二酐之添加順序相反,如此可減少析出物,因此較好。於使用水作為溶劑之情形時,較佳為以相對於生成之聚醯胺酸(聚醯亞胺前驅體)之羧基較佳為0.8倍當量以上之量添加1,2-二甲基咪唑等咪唑類、或三乙胺等鹼。More specifically, the diamine is dissolved in an organic solvent or water, the tetracarboxylic dianhydride is slowly added while stirring the solution, and stirring is carried out in the range of 0 to 120°C, preferably 5 to 80°C for 1 to 72 hours, Thereby, a polyimide precursor can be obtained, but it is not limited to this. In the case of the reaction above 80°C, the molecular weight will vary according to the temperature history during polymerization, and heat will cause the imidization to proceed, so there is a possibility that the polyimide precursor cannot be produced stably. The order of addition of the diamine and the tetracarboxylic dianhydride in the above-mentioned production method tends to increase the molecular weight of the polyimide precursor, which is preferable. In addition, the order of addition of diamine and tetracarboxylic dianhydride in the above-mentioned production method can be reversed, since this can reduce precipitates, which is preferable. In the case of using water as a solvent, it is preferable to add 1,2-dimethylimidazole and the like in an amount of 0.8 times equivalent or more with respect to the carboxyl group of the produced polyimide acid (polyimide precursor) Bases such as imidazoles or triethylamine.
2)聚醯胺酸酯 使四羧酸二酐與任意之醇反應,獲得二酯二甲酸後,與氯化試劑(亞硫醯氯、草醯氯等)反應,獲得二酯二羧醯氯。將該二酯二羧醯氯與二胺於-20~120℃、較佳為-5~80℃之範圍內攪拌1~72小時,藉此獲得聚醯亞胺前驅體。於80℃以上反應之情形時,分子量會依聚合時之溫度歷程變動,又,熱會引起醯亞胺化進行,因此有無法穩定製造聚醯亞胺前驅體之可能性。又,藉由使用磷系縮合劑或碳二醯亞胺縮合劑等使二酯二甲酸與二胺脫水縮合,亦可簡便地獲得聚醯亞胺前驅體。2) Polyurethane After reacting tetracarboxylic dianhydride with any alcohol to obtain diester dicarboxylic acid, it is reacted with a chlorinating reagent (thionine chloride, oxalic chloride, etc.) to obtain diester dicarboxylic acid chloride. The diester dicarboxylic acid chloride and diamine are stirred at -20 to 120°C, preferably -5 to 80°C for 1 to 72 hours, thereby obtaining a polyimide precursor. In the case of the reaction above 80°C, the molecular weight will vary according to the temperature history during polymerization, and heat will cause the imidization to proceed, so there is a possibility that the polyimide precursor cannot be produced stably. In addition, by dehydrating and condensing diester dicarboxylic acid and diamine using a phosphorus-based condensing agent, a carbodiimide condensing agent, etc., a polyimide precursor can also be easily obtained.
藉由該方法所得之聚醯亞胺前驅體穩定,因此亦可加入水或醇等溶劑進行再沈澱等純化。The polyimide precursor obtained by this method is stable, so solvents such as water or alcohol can also be added for purification such as reprecipitation.
3)聚醯胺酸矽烷酯(間接法) 預先使二胺與矽烷化劑反應,獲得經矽烷化之二胺。視需要藉由蒸餾等將經矽烷化之二胺純化。然後,於脫水之溶劑中溶解經矽烷化之二胺,一面攪拌一面緩緩添加四羧酸二酐,於0~120℃、較佳為5~80℃之範圍內攪拌1~72小時,藉此獲得聚醯亞胺前驅體。於80℃以上反應之情形時,分子量會依聚合時之溫度歷程變動,又,熱會引起醯亞胺化進行,因此有無法穩定製造聚醯亞胺前驅體之可能性。3) Polysilyl amide (indirect method) The diamine is reacted with the silylation agent in advance to obtain the silylated diamine. If necessary, the silylated diamine is purified by distillation or the like. Then, dissolve the silylated diamine in the dehydrated solvent, slowly add tetracarboxylic dianhydride while stirring, and stir for 1 to 72 hours in the range of 0 to 120°C, preferably 5 to 80°C. This obtains a polyimide precursor. In the case of the reaction above 80°C, the molecular weight will vary according to the temperature history during polymerization, and heat will cause the imidization to proceed, so there is a possibility that the polyimide precursor cannot be produced stably.
4)聚醯胺酸矽烷酯(直接法) 將由1)之方法所得之聚醯胺酸溶液與矽烷化劑混合,於0~120℃、較佳為5~80℃之範圍內攪拌1~72小時,藉此獲得聚醯亞胺前驅體。於80℃以上反應之情形時,分子量會依聚合時之溫度歷程變動,又,熱會引起醯亞胺化進行,因此有無法穩定製造聚醯亞胺前驅體之可能性。4) Polysilyl amide (direct method) The polyimide solution obtained by the method of 1) is mixed with the silylation agent, and stirred at 0-120°C, preferably 5-80°C for 1 to 72 hours, thereby obtaining a polyimide precursor. In the case of the reaction above 80°C, the molecular weight will vary according to the temperature history during polymerization, and heat will cause the imidization to proceed, so there is a possibility that the polyimide precursor cannot be produced stably.
作為3)之方法、及4)之方法使用之矽烷化劑,若使用不含氯之矽烷化劑,則無須對經矽烷化之聚醯胺酸或所得之聚醯亞胺進行純化,因此較佳。作為不含氯原子之矽烷化劑,可列舉N,O-雙(三甲基矽烷基)三氟乙醯胺、N,O-雙(三甲基矽烷基)乙醯胺、六甲基二矽氮烷。因不含氟原子且成本較低,故而N,O-雙(三甲基矽烷基)乙醯胺、六甲基二矽氮烷尤其較佳。As the silylating agent used in the method of 3) and the method of 4), if a chlorine-free silylating agent is used, there is no need to purify the silylated polyamide acid or the obtained polyimide, so it is more good. As the silylation agent containing no chlorine atom, N,O-bis(trimethylsilyl)trifluoroacetamide, N,O-bis(trimethylsilyl)acetamide, hexamethylbis Silazane. N,O-bis(trimethylsilyl)acetamide and hexamethyldisilazane are especially preferred because they do not contain fluorine atoms and are low in cost.
又,3)之方法之二胺之矽烷化反應中,為了促進反應,可使用吡啶、哌啶、三乙胺等胺系觸媒。該觸媒可作為聚醯亞胺前驅體之聚合觸媒直接使用。In addition, in the silylation reaction of diamine in the method of 3), in order to promote the reaction, an amine catalyst such as pyridine, piperidine, and triethylamine can be used. The catalyst can be used directly as a polymerization catalyst for the precursor of polyimide.
製備聚醯亞胺前驅體時使用之溶劑較佳為水、或例如N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯啶酮、N-乙基-2-吡咯啶酮、1,3-二甲基-2-咪唑啶酮、二甲基亞碸等非質子性溶劑,只要可溶解原料單體成分及生成之聚醯亞胺前驅體,則可使用任意種類之溶劑,因此其結構並無特別限定。作為溶劑,較佳採用水、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基吡咯啶酮、N-乙基-2-吡咯啶酮等醯胺溶劑;γ-丁內酯、γ-戊內酯、δ-戊內酯、γ-己內酯、ε-己內酯、α-甲基-γ-丁內酯等環狀酯溶劑;碳酸乙二酯、碳酸丙二酯等碳酸酯溶劑;三乙二醇等二醇系溶劑、間甲酚、對甲酚、3-氯酚、4-氯酚等酚系溶劑;苯乙酮、1,3-二甲基-2-咪唑啶酮、環丁碸、二甲基亞碸等。進而,亦可使用其他一般有機溶劑、即苯酚、鄰甲酚、乙酸丁酯、乙酸乙酯、乙酸異丁酯、丙二醇乙酸甲酯、乙基溶纖劑、丁基溶纖劑、乙酸2-甲基溶纖劑、乙酸乙基溶纖劑酯、乙酸丁基溶纖劑酯、四氫呋喃、二甲氧基乙烷、二乙氧基乙烷、二丁醚、二乙二醇二甲醚、甲基異丁基酮、二異丁基酮、環戊酮、環己酮、甲基乙基酮、丙酮、丁醇、乙醇、二甲苯、甲苯、氯苯、松節油、礦油精、石腦油系溶劑等。再者,溶劑亦可組合使用複數種。The solvent used when preparing the polyimide precursor is preferably water, or, for example, N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone , N-ethyl-2-pyrrolidone, 1,3-dimethyl-2-imidazolidinone, dimethyl sulfide and other aprotic solvents, as long as it can dissolve the monomer components of the raw materials and the resulting polyamide As the amine precursor, any kind of solvent can be used, so its structure is not particularly limited. As the solvent, water, N,N-dimethylformamide, N,N-dimethylacetamide, N-methylpyrrolidone, N-ethyl-2-pyrrolidone, etc. are preferably used. Amine solvents; cyclic ester solvents such as γ-butyrolactone, γ-valerolactone, δ-valerolactone, γ-caprolactone, ε-caprolactone, α-methyl-γ-butyrolactone, etc.; carbonic acid Carbonate solvents such as ethylene glycol and propylene carbonate; glycol solvents such as triethylene glycol; phenolic solvents such as m-cresol, p-cresol, 3-chlorophenol and 4-chlorophenol; acetophenone, 1 , 3-Dimethyl-2-imidazolidinone, cyclobutane, dimethyl sulfoxide, etc. Furthermore, other general organic solvents, namely phenol, o-cresol, butyl acetate, ethyl acetate, isobutyl acetate, propylene glycol methyl acetate, ethyl cellosolve, butyl cellosolve, 2-methyl acetate can also be used. Cellosolve, ethyl cellosolve acetate, butyl cellosolve acetate, tetrahydrofuran, dimethoxyethane, diethoxyethane, dibutyl ether, diethylene glycol dimethyl ether, methyl isobutyl Base ketone, diisobutyl ketone, cyclopentanone, cyclohexanone, methyl ethyl ketone, acetone, butanol, ethanol, xylene, toluene, chlorobenzene, turpentine, mineral spirits, naphtha solvents, etc. . In addition, a plurality of solvents may be used in combination.
聚醯亞胺前驅體之對數黏度並無特別限定,較佳為30℃下濃度0.5 g/dL之N,N-二甲基乙醯胺溶液中之對數黏度為0.2 dL/g以上,更佳為0.3 dL/g以上,尤其較佳為0.4 dL/g以上。若對數黏度為0.2 dL/g以上,則聚醯亞胺前驅體之分子量較高,所得之聚醯亞胺之機械強度及耐熱性優異。The logarithmic viscosity of the polyimide precursor is not particularly limited. Preferably, the logarithmic viscosity in the N,N-dimethylacetamide solution with a concentration of 0.5 g/dL at 30°C is 0.2 dL/g or more, more preferably It is 0.3 dL/g or more, particularly preferably 0.4 dL/g or more. If the logarithmic viscosity is 0.2 dL/g or more, the molecular weight of the polyimide precursor is higher, and the resulting polyimide has excellent mechanical strength and heat resistance.
作為聚醯亞胺前驅體之醯亞胺化率,可使用約0%(5%以下)~約100%(95%以上)之大範圍者。以上述方法所得之聚醯亞胺前驅體(聚醯胺酸、聚醯胺酸酯、聚醯胺酸矽烷酯)具有低醯亞胺化率。於溶液中對該等進行醯亞胺化處理(熱醯亞胺化、化學醯亞胺化),使醯亞胺化進行而可調整至所期望之醯亞胺化率。例如,藉由於例如80~230℃、較佳為120~200℃之範圍內將聚醯胺酸溶液攪拌例如1~24小時,可獲得進行過醯亞胺化之聚醯亞胺前驅體。於聚醯亞胺可溶於溶劑之情形時,亦可使如下聚醯亞胺溶解於溶劑中而用於製膜用聚醯亞胺前驅體,該聚醯亞胺係將醯亞胺化反應後之反應混合物投入至不良溶劑中以使聚醯亞胺析出而獲得,或使聚醯亞胺前驅體(低醯亞胺化率)之溶液(視需要含有醯亞胺化觸媒及脫水劑)例如流延於載體基材上,進行加熱處理來乾燥,從而進行醯亞胺化(熱醯亞胺化、化學醯亞胺化)而獲得。As the polyimide precursor, a wide range of about 0% (less than 5%) to about 100% (above 95%) can be used as the imidization rate of the polyimide precursor. The polyimide precursors (polyamide acid, polyamide acid ester, polyamide silyl ester) obtained by the above method have a low imidization rate. Carry out the imidization treatment (thermal imidization, chemical imidization) on these in the solution, so that the imidization progresses and can be adjusted to the desired imidization rate. For example, by stirring the polyamide acid solution in the range of, for example, 80 to 230°C, preferably 120 to 200°C, for example, 1 to 24 hours, a polyimide precursor that undergoes imidization can be obtained. When the polyimine is soluble in a solvent, the following polyimine can also be dissolved in the solvent to be used as a polyimide precursor for film formation. The polyimide is the imidization reaction of the polyimide The latter reaction mixture is poured into a poor solvent to precipitate polyimine, or a solution of polyimine precursor (low imidization rate) (if necessary, containing imidization catalyst and dehydrating agent) ) For example, it is obtained by casting on a carrier substrate, heat-treating and drying, thereby performing imidization (thermal imidization, chemical imidization).
<磷化合物> 可使用之磷化合物係於分子內具有至少1個選自P(=O)OH及P(=O)OR(其中,R為碳數4以上之烷基)之結構之化合物。磷化合物較佳為不具有直接鍵結於磷原子P之芳基,進而較佳為於分子內不含芳基。磷化合物可於分子內具有1個或複數個磷原子。<Phosphorus compounds> The phosphorus compound that can be used is a compound having at least one structure selected from P(=O)OH and P(=O)OR (wherein R is an alkyl group with 4 or more carbons) in the molecule. The phosphorus compound preferably does not have an aryl group directly bonded to the phosphorus atom P, and more preferably does not contain an aryl group in the molecule. The phosphorus compound may have one or more phosphorus atoms in the molecule.
本發明之一較佳實施方式中,磷化合物僅包含一個磷原子。作為包含1個磷原子之化合物,可列舉式(P)所示之化合物。In a preferred embodiment of the present invention, the phosphorus compound contains only one phosphorus atom. As the compound containing one phosphorus atom, a compound represented by formula (P) can be cited.
[化22] 式中,R1 ~R3 之至少1個之基表示OH或碳數4以上之烷氧基,其餘基獨立地表示選自OH、烷氧基、H及烷基之基。[化22] In the formula, at least one group of R 1 to R 3 represents OH or an alkoxy group having a carbon number of 4 or more, and the remaining groups independently represent a group selected from OH, alkoxy, H and alkyl.
作為碳數4以上之烷氧基,可列舉較佳為碳數4~18、更佳為碳數4~12之烷氧基。該等可為直鏈、分支鏈、脂環式之任一種,較佳為直鏈烷氧基。作為「碳數不限定於4以上」之烷氧基,可列舉較佳為碳數1~18之烷氧基,除上述碳數4以上之烷氧基外,還可列舉碳數1~3之烷氧基。As the alkoxy group having 4 or more carbon atoms, preferably an alkoxy group having 4 to 18 carbon atoms, more preferably 4 to 12 carbon atoms. These may be linear, branched, and alicyclic, and are preferably linear alkoxy. The alkoxy group having "the carbon number is not limited to 4 or more" includes preferably an alkoxy group having 1 to 18 carbon atoms. In addition to the above-mentioned alkoxy group having 4 or more carbon atoms, it may also include 1 to 3 carbon atoms.的alkoxy。
作為烷基,例如可列舉碳數1~18、較佳為碳數1~12、更佳為碳數1~6之烷基。該等可為直鏈、分支鏈、脂環式之任一種,較佳為直鏈烷基。Examples of the alkyl group include an alkyl group having 1 to 18 carbon atoms, preferably 1 to 12 carbon atoms, and more preferably 1 to 6 carbon atoms. These may be linear, branched, or alicyclic, and are preferably linear alkyl.
於R1 ~R3 之至少1個之基為OH之情形時,其餘基並無特別限定,較佳為選自OH、烷氧基及烷基之基。作為該情形時之R1 ~R3 之組合,可列舉均為OH(磷酸)、2個OH與1個烷氧基(磷酸單烷基酯)、1個OH與2個烷氧基(磷酸二烷基酯)、2個OH與1個烷基(單烷基膦酸)、1個OH與2個烷基(二烷基次膦酸)、1個OH、1個烷氧基、1個烷基(單烷基次膦酸烷基酯)。When at least one of R 1 to R 3 is OH, the remaining groups are not particularly limited, and are preferably selected from OH, alkoxy and alkyl. As the combination of R 1 to R 3 in this case, it can be enumerated that all are OH (phosphoric acid), 2 OH and 1 alkoxy (monoalkyl phosphate), 1 OH and 2 alkoxy (phosphoric acid) Dialkyl ester), 2 OH and 1 alkyl (monoalkyl phosphonic acid), 1 OH and 2 alkyl (dialkyl phosphinic acid), 1 OH, 1 alkoxy, 1 An alkyl group (monoalkyl phosphinic acid alkyl ester).
於R1 ~R3 之至少1個之基為碳數4以上之烷氧基之情形時,其餘基並無特別限定,較佳為選自OH、烷氧基及烷基之基。包含OH作為R1 ~R3 之情形對應於上述組合中烷氧基之碳數為4以上之情形。作為選自烷氧基及烷基之R1 ~R3 之組合,可列舉均為碳數4以上之烷氧基(磷酸三烷基酯)、2個碳數4以上之烷氧基與1個烷基(單烷基膦酸二烷基酯)、1個碳數4以上之烷氧基與2個烷基(二烷基次膦酸單烷基酯)。於磷化合物中包含複數個烷氧基之情形時,為了便於獲取,該等較佳為相同。因此,於化合物中需要包含「碳數4以上之烷氧基」之情形時,複數個烷氧基較佳為相同之「碳數4以上之烷氧基」。When at least one of R 1 to R 3 is an alkoxy group with 4 or more carbon atoms, the remaining groups are not particularly limited, and are preferably selected from OH, alkoxy and alkyl groups. The case where OH is included as R 1 to R 3 corresponds to the case where the carbon number of the alkoxy group in the above combination is 4 or more. As a combination of R 1 to R 3 selected from alkoxy and alkyl groups, all are alkoxy groups having 4 or more carbons (trialkyl phosphate), 2 alkoxy groups having 4 or more carbons, and 1 One alkyl group (monoalkyl phosphonic acid dialkyl ester), one alkoxy group with 4 or more carbon atoms, and two alkyl groups (monoalkyl dialkyl phosphinic acid ester). When the phosphorus compound contains a plurality of alkoxy groups, in order to facilitate the acquisition, these are preferably the same. Therefore, when it is necessary to include an "alkoxy group with 4 or more carbons" in the compound, the plural alkoxy groups are preferably the same "alkoxy group with 4 or more carbons".
作為具有複數個磷原子之磷化合物,可列舉二磷酸、三磷酸、環三磷酸、四磷酸等聚磷酸、及其等之酯化合物(一部分或全部酯化之化合物)。於完全酯化之化合物之情形時,酯之烷氧基部分之至少一部分、較佳為全部為碳數4以上之烷氧基。於一部分酯化之化合物之情形時,烷氧基部分之碳數並無限定,亦較佳為碳數4以上之烷氧基。Examples of the phosphorus compound having a plurality of phosphorus atoms include polyphosphoric acid such as diphosphoric acid, triphosphoric acid, cyclotriphosphoric acid, and tetraphosphoric acid, and ester compounds (partially or wholly esterified compounds) thereof. In the case of a fully esterified compound, at least a part, preferably all of the alkoxy moiety of the ester is an alkoxy group having 4 or more carbon atoms. In the case of a partially esterified compound, the carbon number of the alkoxy moiety is not limited, and it is preferably an alkoxy group with 4 or more carbon atoms.
作為包含複數個磷原子之磷化合物,亦可列舉具有聚或寡磷酸酯結構之化合物。具體而言,可列舉通式(PPE)所示之化合物。As the phosphorus compound containing a plurality of phosphorus atoms, compounds having a poly or oligophosphate structure can also be cited. Specifically, the compound represented by the general formula (PPE) can be cited.
[化23] [化23]
式(PPE)中,R1 ~R3 分別獨立地、複數個R2 亦相互獨立地表示選自OH、烷氧基、H及烷基之基,R1 ~R3 之至少1個之基表示OH或碳數4以上之烷氧基。R4 表示2價之烴基。n為0以上之整數。In the formula (PPE), R 1 to R 3 each independently, and plural R 2 also each independently represent a group selected from OH, alkoxy, H and alkyl, and at least one group of R 1 to R 3 Represents OH or an alkoxy group with 4 or more carbon atoms. R 4 represents a divalent hydrocarbon group. n is an integer of 0 or more.
R1 ~R3 之較佳之基與對式(P)所示之R1 ~R3 相同。最佳為R1 ~R3 全體表示碳數4以上之烷氧基。R4 較佳為碳數1~16以下、更佳為碳數1~6之烴基,較佳為直鏈或分支鏈伸烷基。n較佳為0~4,更佳為0~2,進而較佳為0。Same as R R 1 ~ R 3 is preferably of the group of formula (P) as shown in the 1 ~ R 3. Most preferably, all of R 1 to R 3 represent an alkoxy group having 4 or more carbon atoms. R 4 is preferably a hydrocarbon group having 1 to 16 carbon atoms or less, more preferably a hydrocarbon group having 1 to 6 carbon atoms, and preferably a linear or branched alkylene group. n is preferably 0-4, more preferably 0-2, and still more preferably 0.
本發明中,存在磷化合物之分子量較佳為未達400之情形,尤其是式(P)所示之磷化合物、式(PPE)所示之磷化合物較佳為分子量未達400。In the present invention, there are cases where the molecular weight of the phosphorus compound is preferably less than 400, especially the phosphorus compound represented by formula (P) and the phosphorus compound represented by formula (PPE) preferably have a molecular weight less than 400.
作為磷化合物之具體例,例如可列舉磷酸、甲基膦酸、乙基膦酸、正丙基膦酸、異丙基膦酸、正丁基膦酸、第二丁基膦酸、異丁基膦酸、第三丁基膦酸、正戊基膦酸、異戊基膦酸、新戊基膦酸、正己基膦酸、環己基膦酸、庚基膦酸、正辛基膦酸、壬基膦酸、癸基膦酸、十二烷基膦酸、十二烷基膦酸、苯膦酸、(4-羥基苯基)膦酸、亞甲基二膦酸、1,2-伸乙基二膦酸、鄰苯二甲基二膦酸、間苯二甲基二膦酸、對苯二甲基二膦酸、二甲基次膦酸、乙基甲基次膦酸、二乙基次膦酸、乙基丁基次膦酸、二丙基次膦酸、苯基次膦酸、二苯基次膦酸、甲基苯基次膦酸、(2-羧基乙基)苯基次膦酸、(2-乙基己基)膦酸單-2-乙基己酯、磷酸三正丁酯、磷酸三正戊酯、磷酸三正己至、磷酸三(2-乙基己基)酯、磷酸三(2-丁氧基乙基)酯、磷酸三(1H,1H,5H-八氟戊基)酯、磷酸2-乙基己基二苯酯、亞磷酸二丁酯(=膦酸二丁酯)、亞磷酸二異丁酯(=膦酸二異丁酯)等。以上化合物中,烷基可取代為具有相同碳數之結構異構物,烷基或芳基中之至少1個之H可被氟取代,芳基中之取代位置任意。又,磷化合物可單獨使用,或組合使用2種以上。As specific examples of phosphorus compounds, for example, phosphoric acid, methylphosphonic acid, ethylphosphonic acid, n-propylphosphonic acid, isopropylphosphonic acid, n-butylphosphonic acid, sec-butylphosphonic acid, isobutyl Phosphonic acid, tertiary butyl phosphonic acid, n-pentyl phosphonic acid, isopentyl phosphonic acid, neopentyl phosphonic acid, n-hexyl phosphonic acid, cyclohexyl phosphonic acid, heptyl phosphonic acid, n-octyl phosphonic acid, nonyl Phosphonic acid, decyl phosphonic acid, dodecyl phosphonic acid, dodecyl phosphonic acid, phenyl phosphonic acid, (4-hydroxyphenyl) phosphonic acid, methylene diphosphonic acid, 1,2-ethylene Diphosphonic acid, o-xylylene diphosphonic acid, m-xylylene diphosphonic acid, p-xylylene diphosphonic acid, dimethyl phosphinic acid, ethyl methyl phosphinic acid, diethyl Phosphinic acid, ethyl butyl phosphinic acid, dipropyl phosphinic acid, phenyl phosphinic acid, diphenyl phosphinic acid, methyl phenyl phosphinic acid, (2-carboxyethyl) phenyl phosphinic acid Phosphonic acid, (2-ethylhexyl) phosphonic acid mono-2-ethylhexyl, tri-n-butyl phosphate, tri-n-pentyl phosphate, tri-n-hexyl phosphate, tris(2-ethylhexyl) phosphate, phosphoric acid Tris(2-butoxyethyl) ester, tris(1H,1H,5H-octafluoropentyl) phosphate, 2-ethylhexyl diphenyl phosphate, dibutyl phosphite (= dibutyl phosphonate) ), diisobutyl phosphite (= diisobutyl phosphonate), etc. In the above compounds, the alkyl group can be substituted with structural isomers having the same carbon number, at least one H in the alkyl group or the aryl group can be substituted with fluorine, and the substitution position in the aryl group is arbitrary. Moreover, the phosphorus compound can be used individually or in combination of 2 or more types.
本發明之一實施方式中,有時較佳為於磷化合物為磷酸或磷酸三丁酯之情形時,聚醯亞胺前驅體組合物與聚醯亞胺前驅體係僅由降𦯉烷-2-螺-α-環戊酮-α'-螺-2''-降𦯉烷-5,5'',6,6''-四羧酸二酐(CpODA)、4,4'-二胺基苯甲醯苯胺(DABAN)及對苯二胺(PPD)獲得之聚醯亞胺前驅體的組合物不同。本發明之一實施方式中,有時亦較佳為聚醯亞胺前驅體選自與CpODA、DABAN及PPD之組合不同之單體之組合。In one embodiment of the present invention, it is sometimes preferable that when the phosphorus compound is phosphoric acid or tributyl phosphate, the polyimine precursor composition and the polyimine precursor system are only composed of pyridine-2- Spiro-α-cyclopentanone-α'-spiro-2''-nor 𦯉ane-5,5'',6,6''-tetracarboxylic dianhydride (CpODA), 4,4'-diamino The composition of the polyimide precursors obtained from benzil aniline (DABAN) and p-phenylenediamine (PPD) is different. In one embodiment of the present invention, it is sometimes preferable that the polyimide precursor is selected from a combination of monomers different from the combination of CpODA, DABAN and PPD.
<聚醯亞胺前驅體組合物之調配> 本發明使用之聚醯亞胺前驅體組合物包含至少1種聚醯亞胺前驅體、至少1種上述磷化合物、及溶劑。<The preparation of polyimide precursor composition> The polyimide precursor composition used in the present invention includes at least one polyimine precursor, at least one of the above-mentioned phosphorus compounds, and a solvent.
可考慮聚醯亞胺膜與基材之間之剝離強度來調整磷化合物之含量。通常,若過少則剝離強度過大,剝離變得困難,另一方面,若過多則不僅浪費,剝離強度亦變得極小,尤其是無色透明性之聚醯亞胺膜之著色變大(黃色度b*變大),存在不適於透明用途之情形。The peel strength between the polyimide film and the substrate can be considered to adjust the phosphorus compound content. Generally, if it is too small, the peeling strength is too high and peeling becomes difficult. On the other hand, if it is too much, it is not only wasted, but the peeling strength also becomes extremely small. In particular, the coloring of the colorless and transparent polyimide film becomes larger (yellowness b *Increase), there are situations in which it is not suitable for transparent use.
相對於聚醯亞胺前驅體之總單體單元(即式(I)、式(I)之重複單元計為2莫耳),磷化合物之含量較佳為超過0.001莫耳%,更佳為0.005莫耳%以上,進而較佳為0.01莫耳%以上,進而較佳為0.02莫耳%以上,進而較佳為0.05莫耳%以上。又,通常未達5莫耳%,更佳為4莫耳%以下,進而較佳為3莫耳%以下,尤其較佳為2莫耳%以下。Relative to the total monomer units of the polyimide precursor (ie, the repeating units of formula (I) and formula (I) count as 2 mol), the content of the phosphorus compound is preferably more than 0.001 mol%, more preferably 0.005 mol% or more, more preferably 0.01 mol% or more, still more preferably 0.02 mol% or more, and still more preferably 0.05 mol% or more. In addition, it is usually less than 5 mol%, more preferably 4 mol% or less, still more preferably 3 mol% or less, and particularly preferably 2 mol% or less.
作為溶劑,可使用上文說明之製備聚醯亞胺前驅體時使用之溶劑。通常可直接使用製備聚醯亞胺前驅體時使用之溶劑,即直接使用聚醯亞胺前驅體溶液,亦可視需要稀釋或濃縮後使用。磷化合物溶解存在於聚醯亞胺前驅體組合物中。As the solvent, the solvent used in the preparation of the polyimide precursor described above can be used. Usually, the solvent used in the preparation of the polyimide precursor can be used directly, that is, the polyimide precursor solution can be used directly, or it can be used after dilution or concentration as needed. The phosphorus compound is dissolved in the polyimide precursor composition.
本發明之聚醯亞胺前驅體之黏度(旋轉黏度)並無特別限定,使用E型旋轉黏度計以溫度25℃、剪切速度20 sec-1 測定之旋轉黏度較佳為0.01~1000 Pa・sec,更佳為0.1~100 Pa・sec。又,亦可視需要賦予觸變性。上述範圍之黏度於進行塗佈及製膜時,處理簡便,且抑制收縮,整平性優異,因此可獲得良好之覆膜。The viscosity (rotational viscosity) of the polyimide precursor of the present invention is not particularly limited. The rotational viscosity measured with an E-type rotary viscometer at a temperature of 25°C and a shear rate of 20 sec -1 is preferably 0.01 to 1000 Pa. sec, more preferably 0.1~100 Pa·sec. In addition, thixotropy can also be imparted as needed. The viscosity in the above range is easy to handle during coating and film formation, and shrinkage is suppressed, and the leveling property is excellent, so a good film can be obtained.
本發明之聚醯亞胺前驅體組合物可視需要含有化學醯亞胺化劑(乙酸酐等酸酐、吡啶、異喹啉等胺化合物)、抗氧化劑、紫外線吸收劑、填料(氧化矽等無機粒子等)、染料、顏料、矽烷偶合劑等偶合劑、底塗劑、阻燃材、消泡劑、整平劑、流變控制劑(流動輔助劑)等。The polyimide precursor composition of the present invention may optionally contain chemical imidizing agents (anhydrides such as acetic anhydride, amine compounds such as pyridine and isoquinoline), antioxidants, ultraviolet absorbers, and fillers (inorganic particles such as silica) Etc.), dyes, pigments, silane coupling agents and other coupling agents, primers, flame retardants, defoamers, leveling agents, rheology control agents (flow aids), etc.
聚醯亞胺前驅體組合物之製備可藉由於由如上所述之方法所得之聚醯亞胺前驅體溶液中加入磷化合物或磷化合物之溶液並混合而製備。只要不對反應造成影響,亦可於磷化合物之存在下使四羧酸成分與二胺成分反應。The preparation of the polyimide precursor composition can be prepared by adding and mixing a phosphorus compound or a solution of a phosphorus compound to the polyimide precursor solution obtained by the method described above. As long as it does not affect the reaction, the tetracarboxylic acid component and the diamine component may be reacted in the presence of a phosphorus compound.
<<聚醯亞胺/基材積層體及可撓性電子裝置之製造>> 本發明之可撓性電子裝置之製造方法具有以下步驟:(a)將聚醯亞胺前驅體組合物塗佈於基材上;(b)於上述基材上對上述聚醯亞胺前驅體進行加熱處理,製造於上述基材上積層有聚醯亞胺膜之積層體(聚醯亞胺/基材積層體);(c)於上述積層體之聚醯亞胺膜上形成選自導電體層及半導體層之至少一層;及(d)藉由外力將上述基材及上述聚醯亞胺膜進行剝離。<<Manufacturing of polyimide/substrate laminate and flexible electronic device>> The manufacturing method of the flexible electronic device of the present invention has the following steps: (a) coating the polyimide precursor composition on a substrate; (b) applying the polyimide precursor composition on the substrate Heat treatment is performed to manufacture a laminate (polyimide/substrate laminate) with a polyimide film laminated on the above-mentioned substrate; (c) forming a polyimide film selected from conductive materials on the polyimide film of the above-mentioned laminate At least one of the bulk layer and the semiconductor layer; and (d) peeling off the base material and the polyimide film by external force.
本發明之方法可使用之聚醯亞胺前驅體組合物含有聚醯亞胺前驅體、磷化合物及溶劑。磷化合物可使用上述磷化合物之項中所述者。聚醯亞胺前驅體可使用聚醯亞胺前驅體組合物之項中所述者。聚醯亞胺前驅體組合物之項中說明之較佳聚醯亞胺前驅體於本發明之方法中亦較佳,並無特別限定。The polyimide precursor composition that can be used in the method of the present invention contains a polyimide precursor, a phosphorus compound, and a solvent. As the phosphorus compound, those described in the item of the aforementioned phosphorus compound can be used. As the polyimine precursor, those described in the item of the polyimine precursor composition can be used. The preferred polyimine precursor described in the section of the polyimide precursor composition is also preferred in the method of the present invention, and is not particularly limited.
本發明之方法之一實施方式不包含如下方法:該方法於步驟(a)中,使用如下前驅體組合物作為聚醯亞胺前驅體組合物,該前驅體組合物含有磷酸或磷酸三丁酯作為磷化合物,四羧酸成分包含CpODA,二胺成分包含DABAN及PPD之混合物,且步驟(b)中於最高溫度410℃、較佳為410℃以上之加熱條件下實施聚醯亞胺/基材積層體之製造。較佳為不包含如下方法:該方法於步驟(a)中,使用「含有磷酸或磷酸三丁酯作為磷化合物、四羧酸成分包含CpODA、二胺成分包含DABAN及PPD之混合物的前驅體組合物」作為聚醯亞胺前驅體組合物。One embodiment of the method of the present invention does not include the following method: In step (a) of the method, the following precursor composition is used as a polyimide precursor composition, the precursor composition containing phosphoric acid or tributyl phosphate As the phosphorus compound, the tetracarboxylic acid component contains CpODA, the diamine component contains a mixture of DABAN and PPD, and in step (b), the polyimide/base is carried out under heating conditions of a maximum temperature of 410°C, preferably 410°C or higher. Manufacturing of laminated body. Preferably, it does not include the following method: In step (a), the method uses a precursor combination containing phosphoric acid or tributyl phosphate as a phosphorus compound, a tetracarboxylic acid component containing CpODA, and a diamine component containing a mixture of DABAN and PPD "Thickness" as a polyimide precursor composition.
首先,步驟(a)中,將聚醯亞胺前驅體溶液(包含高醯亞胺化率之醯亞胺溶液,又,亦包含視需要含有添加劑之組合物溶液)流延於基材上,藉由加熱處理進行醯亞胺化及脫溶劑(聚醯亞胺溶液時主要為脫溶劑),藉此形成聚醯亞胺膜,獲得基材與聚醯亞胺膜之積層體(聚醯亞胺/基材積層體)。First, in step (a), the polyimide precursor solution (including the high imidization rate of the imine solution, and, if necessary, the composition solution containing additives) is cast on the substrate, Heat treatment is used to carry out imidization and solvent removal (the polyimide solution is mainly used for solvent removal) to form a polyimide film, and a laminate of the substrate and the polyimide film (polyimide film) is obtained. Amine/base material laminate).
作為基材,使用耐熱性之材料,例如使陶瓷材料(玻璃、氧化鋁等)、金屬材料(鐵、不鏽鋼、銅、鋁等)、半導體材料(矽、化合物半導體等)等板狀或片狀基材、或耐熱塑膠材料(聚醯亞胺等)等膜或片狀基材。通常,較佳為平面且平滑之板狀、通常使用鈉鈣玻璃、硼矽酸玻璃、無鹼玻璃、藍寶石玻璃等玻璃基板;矽、GaAs、InP、GaN等半導體(包含化合物半導體)基板;鐵、不鏽鋼、銅、鋁等金屬基板。尤其是玻璃基板已經開發出平面、平滑且大面積者,且容易獲取,因此較佳。該等基材亦可為於表面形成有無機薄膜(例如氧化矽膜)或樹脂薄膜者。 板狀基材之厚度並無限定,就方便處理之觀點而言,例如為20 μm~4 mm,較佳為100 μm~2 mm。As the base material, heat-resistant materials are used, such as ceramic materials (glass, alumina, etc.), metal materials (iron, stainless steel, copper, aluminum, etc.), semiconductor materials (silicon, compound semiconductors, etc.) in plate or sheet form Film or sheet substrates such as substrates, or heat-resistant plastic materials (polyimide, etc.). Generally, it is preferably a flat and smooth plate shape, and glass substrates such as soda lime glass, borosilicate glass, alkali-free glass, sapphire glass, etc.; semiconductor (including compound semiconductor) substrates such as silicon, GaAs, InP, and GaN are usually used; iron , Stainless steel, copper, aluminum and other metal substrates. In particular, glass substrates have been developed to be flat, smooth and large-area, and easy to obtain, so they are preferred. The substrates may also be those with inorganic thin films (such as silicon oxide films) or resin thin films formed on the surface. The thickness of the plate-shaped substrate is not limited, and from the viewpoint of convenient handling, it is, for example, 20 μm to 4 mm, preferably 100 μm to 2 mm.
向基材上流延聚醯亞胺前驅體溶液之方法並無特別限定,例如可列舉旋塗法、網版印刷法、棒式塗佈機法、電沈積法等先前公知之方法。The method of casting the polyimide precursor solution onto the substrate is not particularly limited, and examples thereof include conventionally known methods such as spin coating, screen printing, bar coater, and electrodeposition.
步驟(b)中,於基材上對聚醯亞胺前驅體組合物進行加熱處理,轉換為聚醯亞胺膜,獲得聚醯亞胺/基材積層體。加熱處理條件並無特別限定,較佳為例如於50℃~150℃之溫度範圍內進行乾燥後,於最高加熱溫度例如150℃~600℃、較佳為200℃~550℃、更佳為250℃~500℃下進行處理。使用聚醯亞胺溶液時之加熱處理條件並無特別限定,最高加熱溫度例如為100℃~600℃,較佳為150℃以上,更佳為200℃以上,又,較佳為500℃以下,更佳為450℃以下。In step (b), the polyimide precursor composition is heated on the substrate to convert it into a polyimide film to obtain a polyimide/substrate laminate. The conditions of the heat treatment are not particularly limited. For example, after drying in a temperature range of 50°C to 150°C, the highest heating temperature is, for example, 150°C to 600°C, preferably 200°C to 550°C, more preferably 250°C. The treatment is carried out at ℃~500℃. The heat treatment conditions when using the polyimide solution are not particularly limited. The maximum heating temperature is, for example, 100°C to 600°C, preferably 150°C or higher, more preferably 200°C or higher, and preferably 500°C or lower, More preferably, it is 450°C or lower.
聚醯亞胺膜之厚度較佳為1 μm以上,更佳為2 μm以上,進而較佳為5 μm以上。於厚度未達1 μm之情形時,聚醯亞胺膜無法保持充分之機械強度,例如用作可撓性電子裝置基板時,可能會無法耐受應力而損壞。又,聚醯亞胺膜之厚度較佳為100 μm以下,更佳為50 μm以下,進而較佳為20 μm以下。若聚醯亞胺膜之厚度變厚,則可能難以實現可撓性裝置之薄型化。要保持作為可撓性裝置之足夠耐性,同時進一步實現薄膜化,則聚醯亞胺膜之厚度較佳為2~50 μm。The thickness of the polyimide film is preferably 1 μm or more, more preferably 2 μm or more, and still more preferably 5 μm or more. When the thickness is less than 1 μm, the polyimide film cannot maintain sufficient mechanical strength. For example, when used as a flexible electronic device substrate, it may not be able to withstand stress and be damaged. In addition, the thickness of the polyimide film is preferably 100 μm or less, more preferably 50 μm or less, and still more preferably 20 μm or less. If the thickness of the polyimide film becomes thicker, it may be difficult to realize the thinning of the flexible device. To maintain sufficient durability as a flexible device while further achieving thinning, the thickness of the polyimide film is preferably 2-50 μm.
一實施方式中,聚醯亞胺膜較佳為400 nm透過率、全光透過率(380 nm~780 nm下之平均透過率)、黃色度b*(YI)等光學特性優異。分別於10 μm厚之膜進行測定時,400 nm光透過率較佳為50%以上,更佳為70%以上,進而較佳為75%以上,最佳為80%以上,全光透過率較佳為84%以上,更佳為85%以上,又,黃色度b*(YI)較佳為0以上5以下,更佳為3以下。400 nm透過率、全光透過率及黃色度b*(YI)中,較佳為至少1個、更佳為至少2個,最佳為3個同時滿足較佳之範圍。In one embodiment, the polyimide film preferably has excellent optical properties such as 400 nm transmittance, total light transmittance (average transmittance at 380 nm to 780 nm), and yellowness b* (YI). When measuring on a 10 μm thick film, the light transmittance at 400 nm is preferably 50% or more, more preferably 70% or more, still more preferably 75% or more, most preferably 80% or more, and the total light transmittance is lower than It is preferably 84% or more, more preferably 85% or more, and the yellowness b*(YI) is preferably 0 or more and 5 or less, and more preferably 3 or less. Of the 400 nm transmittance, total light transmittance, and yellowness b*(YI), at least one is preferred, at least two are more preferred, and three are most satisfying at the same time.
一實施方式中,聚醯亞胺膜較佳為厚度方向相位差(延遲)Rth 較小。又,本發明之聚醯亞胺前驅體組合物中,添加本發明中規定之磷化合物幾乎不會使所得之聚醯亞胺膜之Rth 發生變化。因此,本發明中,可調整聚醯亞胺膜與基板之剝離強度而不會對Rth 產生影響。In one embodiment, the polyimide film preferably has a small thickness direction retardation (retardation) R th . In addition, in the polyimide precursor composition of the present invention, the addition of the phosphorus compound specified in the present invention hardly changes the R th of the obtained polyimide film. Therefore, in the present invention, the peeling strength of the polyimide film and the substrate can be adjusted without affecting R th.
所得之聚醯亞胺膜與玻璃基板等基材密接地積層。為了可容易地實施機械剝離,於按照JIS K6854-1進行測定之情形時,例如於拉伸速度2 mm/分鐘、90°剝離試驗中,基材與聚醯亞胺膜之剝離強度較佳為0.8 N/in(N/25.4 mm)以下,更佳為0.6 N/in以下,進而較佳為0.4 N/in以下。另一方面,下限值較佳為0.01 N/in以上。剝離強度通常於空氣中或大氣中進行測定。The obtained polyimide film is closely laminated with a base material such as a glass substrate. In order to facilitate mechanical peeling, when measuring in accordance with JIS K6854-1, for example, in a tensile speed of 2 mm/min and a 90° peel test, the peel strength between the substrate and the polyimide film is preferably 0.8 N/in (N/25.4 mm) or less, more preferably 0.6 N/in or less, and still more preferably 0.4 N/in or less. On the other hand, the lower limit is preferably 0.01 N/in or more. The peel strength is usually measured in the air or in the atmosphere.
聚醯亞胺/基材積層體中之聚醯亞胺膜亦可於表面具有樹脂膜或無機膜等第2層。即,亦可於基材上形成聚醯亞胺膜後,積層第2層,形成可撓性電子裝置基板。至少較佳為具有無機膜,尤其較佳為作為水蒸氣及氧氣(空氣)等之阻隔層發揮功能者。作為水蒸氣阻隔層,例如可列舉包含選自由氮化矽(SiNx )、氧化矽(SiOx )、氮氧化矽(SiOx Ny )、氧化鋁(Al2 O3 )、氧化鈦(TiO2 )、氧化鋯(ZrO2 )等金屬氧化物、金屬氮化物及金屬氮氧化物所組成之群中之無機物的無機膜。通常,作為該等薄膜之成膜方法,已知真空蒸鍍法、濺鍍法、離子鍍覆等物理蒸鍍法;等離子體CVD(Chemical Vapor Deposition,化學氣相沈積)法、觸媒化學氣相生長法(Cat-CVD法)等化學蒸鍍法(化學氣相生長法)等。該第2層亦可設為複數層。The polyimide film in the polyimide/substrate laminate may have a second layer such as a resin film or an inorganic film on the surface. That is, after forming the polyimide film on the substrate, the second layer may be laminated to form a flexible electronic device substrate. It is preferable to have an inorganic film at least, and it is especially preferable to function as a barrier layer for water vapor, oxygen (air), and the like. Examples of the water vapor barrier layer include those selected from silicon nitride (SiN x ), silicon oxide (SiO x ), silicon oxynitride (SiO x N y ), aluminum oxide (Al 2 O 3 ), and titanium oxide (TiO 2 ) Inorganic films of inorganic substances in the group consisting of metal oxides such as zirconium oxide (ZrO 2 ), metal nitrides, and metal oxynitrides. Generally, as the film forming methods of these thin films, physical vapor deposition methods such as vacuum vapor deposition, sputtering, ion plating, etc.; plasma CVD (Chemical Vapor Deposition, chemical vapor deposition) method, and catalyst chemical vapor deposition methods are known. Phase growth method (Cat-CVD method) and other chemical vapor deposition methods (chemical vapor deposition method), etc. The second layer can also be a plurality of layers.
本發明中,聚醯亞胺前驅體組合物可藉由含有磷化合物而使剝離強度降低。因此,本申請案亦揭示一種關於降低積層體之剝離強度之方法之發明,該方法之特徵在於:其係使積層體之基材與聚醯亞胺膜之間之剝離強度降低之方法,且上述積層體具有上述基材及形成於該基材之聚醯亞胺膜,且用以形成上述聚醯亞胺膜之聚醯亞胺前驅體組合物含有上述磷化合物。In the present invention, the polyimide precursor composition can reduce the peel strength by containing a phosphorus compound. Therefore, this application also discloses an invention relating to a method of reducing the peel strength of the laminate, the method is characterized in that it is a method of reducing the peel strength between the base material of the laminate and the polyimide film, and The laminate has the substrate and a polyimide film formed on the substrate, and the polyimide precursor composition for forming the polyimide film contains the phosphorus compound.
步驟(c)中,使用步驟(c)中所得之聚醯亞胺/基材積層體,於聚醯亞胺膜(包含於聚醯亞胺膜表面積層無機膜等第2層而成者)上形成選自導電體層及半導體層之至少一層。該等層可直接形成於聚醯亞胺膜(包含積層第2層而成者)上,亦可在積層裝置所需之其他層後形成,即間接地形成。In step (c), use the polyimide/substrate laminate obtained in step (c) on a polyimide film (contained in the second layer of the polyimide film surface area layer, inorganic film, etc.) At least one layer selected from a conductive layer and a semiconductor layer is formed thereon. These layers can be formed directly on the polyimide film (including the laminated second layer), or can be formed after other layers required by the laminated device, that is, indirectly.
導電體層及/或半導體層係根據目標電子裝置所需之元件及電路來選擇適當之導電體層及(無機、有機)半導體層。本發明之步驟(c)中,於形成導電體層及半導體層之至少一層之情形時,亦較佳為於形成有無機膜之聚醯亞胺膜上形成導電體層及半導體層之至少一層。The conductive layer and/or the semiconductor layer are selected according to the components and circuits required by the target electronic device to select the appropriate conductive layer and (inorganic, organic) semiconductor layer. In step (c) of the present invention, when at least one of the conductive layer and the semiconductor layer is formed, it is also preferable to form at least one of the conductive layer and the semiconductor layer on the polyimide film formed with the inorganic film.
導電體層及半導體層包括如下兩者,即形成於聚醯亞胺膜上之整個面者、及形成於聚醯亞胺膜上之一部分者。本發明可於步驟(c)之後立即移行至步驟(d),亦可於步驟(c)中形成選自導電體層及半導體層之至少一層後,進而形成裝置結構,之後再移行至步驟(d)。The conductor layer and the semiconductor layer include both of those formed on the entire surface of the polyimide film and those formed on a part of the polyimide film. The present invention can move to step (d) immediately after step (c), or after forming at least one layer selected from a conductive layer and a semiconductor layer in step (c), and then form a device structure, then move to step (d) ).
於製造作為可撓性裝置之TFT液晶顯示器裝置之情形時,於例如視需要於整個面形成有無機膜之聚醯亞胺膜之上,形成例如金屬配線、非晶矽或多晶矽所形成之TFT、透明像素電極。TFT例如包含閘極金屬層、非晶矽膜等半導體層、閘極絕緣層、連接於像素電極之配線等。亦可藉由公知之方法於其上進而形成液晶顯示器所需之結構。又,亦可於聚醯亞胺膜之上形成透明電極及彩色濾光片。 於製造有機EL顯示器之情形時,可於例如視需要於整個面形成有無機膜之聚醯亞胺膜之上,形成例如透明電極、發光層、電洞傳輸層、電子傳輸層等,此外,還可視需要形成TFT。In the case of manufacturing a TFT liquid crystal display device as a flexible device, for example, a TFT formed of metal wiring, amorphous silicon or polysilicon is formed on a polyimide film with an inorganic film formed on the entire surface as necessary. , Transparent pixel electrode. The TFT includes, for example, a gate metal layer, a semiconductor layer such as an amorphous silicon film, a gate insulating layer, and wiring connected to a pixel electrode. The structure required for the liquid crystal display can also be formed on it by a well-known method. In addition, transparent electrodes and color filters can also be formed on the polyimide film. In the case of manufacturing an organic EL display, for example, a transparent electrode, a light-emitting layer, a hole transport layer, an electron transport layer, etc. can be formed on a polyimide film with an inorganic film formed on the entire surface as necessary. In addition, TFTs can also be formed as needed.
本發明中較佳之聚醯亞胺膜由於耐熱性、韌性等各種特性優異,故形成裝置所需之電路、元件、及其他結構之方法並無特別限制。Since the preferred polyimide film of the present invention is excellent in various properties such as heat resistance and toughness, the method of forming circuits, components, and other structures required for the device is not particularly limited.
其次,於步驟(d)中,藉由外力將基材與聚醯亞胺膜物理剝離。「藉由外力」意指施加力以將基材與聚醯亞胺膜分離。例如用人手或適當之工具、治具、裝置等來進行剝離。剝離時,基材與聚醯亞胺膜之一者或兩者會產生彎曲,但使聚醯亞胺膜彎曲之範圍為不會對形成於聚醯亞胺膜上之導電體層、半導體層、及其他結構造成損傷之範圍。為此,可適當使用工具、治具、裝置等進行剝離以使聚醯亞胺膜之彎曲之曲率半徑不會變小。具體而言,例如可列舉如下方法:(i)藉由將刀片之類之工具放入基材與聚醯亞胺膜之間並使其移動來進行剝離;(ii)自基材上提拉膜來進行剝離(此時,亦可使用刀片之類之工具),(iii)在儘量確保膜之平面性之狀態下使基材彎曲來進行剝離。剝離較佳為於氣體中或真空中實施,通常於空氣中或大氣中實施。Second, in step (d), the substrate and the polyimide film are physically peeled off by external force. "By external force" means applying force to separate the substrate from the polyimide membrane. For example, use human hands or appropriate tools, fixtures, devices, etc. to peel off. When peeling, one or both of the substrate and the polyimide film will bend, but the range of bending the polyimide film is not to affect the conductor layer, semiconductor layer, and semiconductor layer formed on the polyimide film. The scope of damage caused by other structures. For this reason, suitable tools, jigs, devices, etc. can be used for peeling so that the radius of curvature of the polyimide film will not become smaller. Specifically, for example, the following methods can be cited: (i) by inserting a tool such as a blade between the substrate and the polyimide film and moving it to perform peeling; (ii) pulling from the substrate The film is peeled off (in this case, a tool such as a blade can also be used), (iii) the substrate is bent and peeled while ensuring the flatness of the film as much as possible. The peeling is preferably carried out in gas or vacuum, and is usually carried out in air or atmosphere.
於以剝離基材後之聚醯亞胺膜作為基板之(半)製品上,進而形成或組入裝置所需之結構或零件,從而完成裝置。On the (semi) product with the polyimide film as the substrate after the substrate is peeled off, the structure or parts required by the device are formed or assembled to complete the device.
本發明之較佳之實施方式中,基材與聚醯亞胺膜之剝離不進行雷射照射,僅藉由利用外力之剝離方法實施。In a preferred embodiment of the present invention, the peeling of the substrate and the polyimide film is not carried out by laser irradiation, but is implemented only by a peeling method using external force.
本發明之另一實施方式中,於僅用雷射照射無法完成剝離之情形時,作為輔助手段,可應用本發明之方法、即使用含有磷化合物之聚醯亞胺前驅體之方法。In another embodiment of the present invention, the method of the present invention, that is, the method of using a polyimide precursor containing a phosphorus compound, can be applied as an auxiliary means when peeling cannot be completed by only laser irradiation.
因此,本發明之另一態樣係關於一種可撓性電子裝置之製造方法, 該方法具有以下步驟: (a)於基材上塗佈聚醯亞胺前驅體組合物,上述聚醯亞胺前驅體組合物含有聚醯亞胺前驅體、具有P(=O)OH結構或P(=O)OR(式中,R為碳數4以上之烷基)結構之磷化合物及溶劑; (b)於上述基材上對上述聚醯亞胺前驅體進行加熱處理,製造於上述基材上積層有聚醯亞胺膜之積層體; (c)於上述積層體之聚醯亞胺膜上形成選自導電體層及半導體層之至少一層; (d)對上述積層體照射雷射光;及 (e)藉由外力將上述基材與上述聚醯亞胺膜進行剝離。Therefore, another aspect of the present invention relates to a manufacturing method of a flexible electronic device. The method has the following steps: (a) Coating a polyimine precursor composition on a substrate, the polyimine precursor composition contains a polyimine precursor, has a P(=O)OH structure or P(=O)OR (Wherein R is an alkyl group with 4 or more carbons) structure phosphorus compound and solvent; (b) heat-treating the polyimide precursor on the substrate to produce a laminate with a polyimide film laminated on the substrate; (c) forming at least one layer selected from a conductive layer and a semiconductor layer on the polyimide film of the above laminate; (d) Irradiating laser light on the above-mentioned laminated body; and (e) The base material and the polyimide film are peeled off by external force.
本發明之又一態樣係關於一種於無法進行雷射照射剝離之情形時使雷射剝離能夠實現之方法。基於組成之限制、及/或雷射之輸出不足等理由,即便照射雷射亦無法進行剝離時,藉由使用含有磷化合物之聚醯亞胺前驅體組合物,可實現雷射剝離。即,該態樣係關於一種可撓性電子裝置之製造方法, 該可撓性電子裝置之製造方法之特徵在於具有以下步驟: (a2)將含有聚醯亞胺前驅體及溶劑之聚醯亞胺前驅體組合物塗佈於基材上; (b2)於上述基材上對上述聚醯亞胺前驅體進行加熱處理,製造於上述基材上積層有聚醯亞胺膜之積層體; (c2)於上述積層體之聚醯亞胺膜上形成選自導電體層及半導體層之至少一層;及 (e2)對上述積層體照射雷射光;且 上述聚醯亞胺前驅體組合物含有具有P(=O)OH結構或P(=O)OR(式中,R為碳數4以上之烷基)結構之磷化合物。 [實施例]Another aspect of the present invention relates to a method for enabling laser peeling when laser radiation peeling cannot be performed. For reasons such as composition limitation and/or insufficient laser output, laser peeling can be achieved by using a polyimide precursor composition containing a phosphorous compound when peeling cannot be performed even if the laser is irradiated. That is, this aspect relates to a manufacturing method of a flexible electronic device, The manufacturing method of the flexible electronic device is characterized by the following steps: (a2) Coating a polyimide precursor composition containing a polyimide precursor and a solvent on the substrate; (b2) Heat treatment of the polyimide precursor on the substrate to produce a laminate with a polyimide film laminated on the substrate; (c2) forming at least one layer selected from a conductive layer and a semiconductor layer on the polyimide film of the above-mentioned laminate; and (e2) Irradiating laser light on the above-mentioned laminated body; and The aforementioned polyimide precursor composition contains a phosphorus compound having a P(=0)OH structure or a P(=0)OR (wherein R is an alkyl group with 4 or more carbons) structure. [Example]
以下,藉由實施例及比較例對本發明進一步進行說明。再者,本發明並不限定於以下之實施例。Hereinafter, the present invention will be further described with examples and comparative examples. In addition, the present invention is not limited to the following examples.
<聚醯亞胺膜之評價> [b*(YI)] 使用紫外可視分光光度計/V-650DS(日本分光製),依照ASTEM E313之規格,測定膜厚10 μm、3 cm見方尺寸之聚醯亞胺膜之b*(=YI;黃色度)。光源為D65,視野角為2°。<Evaluation of polyimide film> [b*(YI)] Using a UV-visible spectrophotometer/V-650DS (manufactured by JASCO), in accordance with ASTM E313 specifications, measure the b* (=YI; yellowness) of a polyimide film with a thickness of 10 μm and a square size of 3 cm. The light source is D65 and the viewing angle is 2°.
[400 nm光透過率、全光透過率] 使用紫外可視分光光度計/V-650DS(日本分光製),測定膜厚10 μm、5 cm見方尺寸之聚醯亞胺膜之波長400 nm下之光透過率、全光透過率(波長380 nm~780 nm下之平均透過率)。[400 nm light transmittance, total light transmittance] Using a UV-visible spectrophotometer/V-650DS (manufactured by JASCO), measure the light transmittance and total light transmittance of a polyimide film with a thickness of 10 μm and a square size of 5 cm at a wavelength of 400 nm (wavelength 380 nm) ~ 780 nm average transmittance).
[剝離強度] 使用Orientec公司製造之TENSILON RTA-500,於拉伸速度2 mm/分鐘之條件下測定90°方向之剝離強度。[Peel strength] Using TENSILON RTA-500 manufactured by Orientec, the peel strength in the 90° direction was measured at a tensile speed of 2 mm/min.
[玻璃轉移溫度(Tg)] 將膜厚約10 μm之聚醯亞胺膜切取為寬度4 mm之短條狀,設為試驗片,使用TMA/SS6100(精工電子奈米科技股份有限公司製造),以夾頭間長15 mm、荷重2 g、升溫速度20℃/分鐘升溫至500℃。根據所得之TMA曲線之反曲點,計算出玻璃轉移溫度(Tg)。[Glass transition temperature (Tg)] Cut the polyimide film with a thickness of about 10 μm into short strips with a width of 4 mm and set them as test pieces. Use TMA/SS6100 (manufactured by Seiko Nano Technology Co., Ltd.) with a length of 15 mm , The load is 2 g, and the heating rate is 20°C/min to 500°C. According to the inflection point of the obtained TMA curve, the glass transition temperature (Tg) is calculated.
[1%重量減少溫度(Td1%)] 將膜厚約10 μm之聚醯亞胺膜設為試驗片,使用TA Instruments公司製造之熱量計測定裝置(Q5000IR),於氮氣氣流中以升溫速度10℃/分鐘自25℃升溫至600℃。根據所得之重量曲線求出1%重量減少溫度。[1% weight reduction temperature (Td1%)] A polyimide film with a film thickness of about 10 μm was used as a test piece, and a calorimeter measuring device (Q5000IR) manufactured by TA Instruments was used to raise the temperature from 25°C to 600°C at a heating rate of 10°C/min in a nitrogen gas stream. Calculate the 1% weight loss temperature based on the obtained weight curve.
以下之例中使用之化合物之簡稱如下所述。 TFMB:4,4'-雙(三氟甲基)聯苯胺 ODA:4,4'-二胺基二苯基醚 4,4'-DDS:4,4'-二胺基二苯基碸 m-TD:2,2'-二甲基-4,4'-二胺基聯苯 BAFL:9,9-雙(4-胺基苯基)茀 BAPB:4,4'-雙(4-胺基苯氧基)聯苯 6FDA:4,4'-(2,2-六氟異伸丙基)二苯二甲酸二酐 PMDA-HS:1R,2S,4S,5R-環己烷四甲酸二酐 s-BPDA:3,3',4,4'-聯苯四甲酸二酐 BPADA:5,5'-((丙烷2-2-二基雙(1,4-伸苯基))雙(氧基))雙(異苯并呋喃-1,3-二酮) CpODA:降𦯉烷-2-螺-α-環戊酮-α'-螺-2''-降𦯉烷-5,5'',6,6''-四甲酸二酐 CBDA:環丁烷四甲酸二酐 PPHT:N,N'-(1,4-伸苯基)雙(1,3-二側氧八氫異苯并呋喃-5-羧基醯胺)The abbreviations of the compounds used in the following examples are as follows. TFMB: 4,4'-bis(trifluoromethyl)benzidine ODA: 4,4'-diaminodiphenyl ether 4,4'-DDS: 4,4'-diaminodiphenyl sulfide m-TD: 2,2'-dimethyl-4,4'-diaminobiphenyl BAFL: 9,9-bis(4-aminophenyl)sulfonate BAPB: 4,4'-bis(4-aminophenoxy)biphenyl 6FDA: 4,4'-(2,2-hexafluoroisopropylidene) diphthalic dianhydride PMDA-HS: 1R, 2S, 4S, 5R-cyclohexanetetracarboxylic dianhydride s-BPDA: 3,3',4,4'-biphenyltetracarboxylic dianhydride BPADA: 5,5'-((propane 2-2-diylbis(1,4-phenylene))bis(oxy))bis(isobenzofuran-1,3-dione) CpODA: Norman-2-spiro-α-cyclopentanone-α'-spiro-2''-normanthane-5,5'',6,6''-tetracarboxylic dianhydride CBDA: Cyclobutane tetracarboxylic dianhydride PPHT: N,N'-(1,4-phenylene)bis(1,3-dioxooctahydroisobenzofuran-5-carboxyamide)
[表1] [Table 1]
[表2] [Table 2]
[合成例1] 向經氮氣置換之反應容器中加入TFMB 8.38 g(26.2毫莫耳),加入N-甲基-2-吡咯啶酮80.03 g,使添加單體總質量(二胺成分與羧酸成分之總和)成為20質量%,於室溫下攪拌30分鐘。向該溶液中緩緩加入6FDA 11.62 g(26.2毫莫耳)。於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。[Synthesis Example 1] Add 8.38 g (26.2 millimoles) of TFMB to the nitrogen-substituted reaction vessel, and add 80.03 g of N-methyl-2-pyrrolidone to make the total mass of the added monomer (the sum of the diamine component and the carboxylic acid component) It becomes 20 mass %, and it stirred at room temperature for 30 minutes. 11.62 g (26.2 millimoles) of 6FDA was slowly added to the solution. Stir at room temperature for 12 hours to obtain a uniform and viscous polyimide precursor solution.
[合成例2] 向經氮氣置換之反應容器中加入ODA 8.02 g(40.0毫莫耳),加入N,N-二甲基乙醯胺83.04 g,使添加單體總質量(二胺成分與羧酸成分之總和)成為17質量%,於室溫下攪拌30分鐘。向該溶液中緩緩加入PMDA-HS 8.98 g(40.0毫莫耳)。於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。[Synthesis Example 2] Add 8.02 g (40.0 millimoles) of ODA to the nitrogen-substituted reaction vessel, and add 83.04 g of N,N-dimethylacetamide to make the total mass of the added monomer (the sum of the diamine component and the carboxylic acid component) It becomes 17 mass %, and it stirred at room temperature for 30 minutes. 8.98 g (40.0 millimoles) of PMDA-HS was slowly added to the solution. Stir at room temperature for 12 hours to obtain a uniform and viscous polyimide precursor solution.
[合成例3] 向經氮氣置換之反應容器中加入TFMB 6.68 g(20.8毫莫耳),加入N-甲基-2-吡咯啶酮59.99 g,使添加單體總質量(二胺成分與羧酸成分之總和)成為20質量%,於室溫下攪拌30分鐘。向該溶液中緩緩加入6FDA 6.48 g(14.6毫莫耳)、s-BPDA 1.85 g(6.3毫莫耳)。於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。[Synthesis Example 3] Add 6.68 g (20.8 millimoles) of TFMB to the nitrogen-substituted reaction vessel, and add 59.99 g of N-methyl-2-pyrrolidone to make the total mass of the added monomer (the sum of the diamine component and the carboxylic acid component) It becomes 20 mass %, and it stirred at room temperature for 30 minutes. To this solution was slowly added 6.48 g (14.6 millimoles) of 6FDA and 1.85 g (6.3 millimoles) of s-BPDA. Stir at room temperature for 12 hours to obtain a uniform and viscous polyimide precursor solution.
[合成例4] 向經氮氣置換之反應容器中加入TFMB 10.20 g(31.9毫莫耳),4,4'-DDS 0.16 g(0.6毫莫耳),加入N,N-二甲基乙醯胺80.02 g,使添加單體總質量(二胺成分與羧酸成分之總和)成為20質量%,於室溫下攪拌30分鐘。向該溶液中緩緩加入BPADA 0.17 g(0.3毫莫耳)、s-BPDA 9.47 g(32.2毫莫耳)。於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。[Synthesis Example 4] Add 10.20 g (31.9 millimoles) of TFMB, 0.16 g (0.6 millimoles) of 4,4'-DDS, and 80.02 g of N,N-dimethylacetamide into the reaction vessel replaced by nitrogen. The total monomer mass (the sum of the diamine component and the carboxylic acid component) became 20% by mass, and the mixture was stirred at room temperature for 30 minutes. 0.17 g (0.3 millimoles) of BPADA and 9.47 g (32.2 millimoles) of s-BPDA were slowly added to the solution. Stir at room temperature for 12 hours to obtain a uniform and viscous polyimide precursor solution.
[合成例5] 向經氮氣置換之反應容器中加入m-TD 10.93 g(51.5毫莫耳),加入N-甲基-2-吡咯啶酮78.01 g,使添加單體總質量(二胺成分與羧酸成分之總和)成為22質量%,於室溫下攪拌30分鐘。向該溶液中緩緩加入CpODA 1.98 g(5.1毫莫耳)、CBDA 9.88 g(46.3毫莫耳)。於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。[Synthesis Example 5] Add 10.93 g (51.5 millimoles) of m-TD to the nitrogen-replaced reaction vessel, and add 78.01 g of N-methyl-2-pyrrolidone to make the total mass of the added monomer (the diamine component and the carboxylic acid component) The sum) becomes 22% by mass, and the mixture is stirred at room temperature for 30 minutes. CpODA 1.98 g (5.1 millimoles) and CBDA 9.88 g (46.3 millimoles) were slowly added to the solution. Stir at room temperature for 12 hours to obtain a uniform and viscous polyimide precursor solution.
[合成例6] 向經氮氣置換之反應容器中加入BAFL 13.55 g(38.9毫莫耳)、BAPB 33.44 g(90.8毫莫耳),加入N-甲基-2-吡咯啶酮395.02 g,使添加單體總質量(二胺成分與羧酸成分之總和)成為21質量%,於室溫下攪拌30分鐘。向該溶液中緩緩加入CpODA 12.46 g(32.4毫莫耳)、PPHT 45.55 g(97.2毫莫耳)。於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。[Synthesis Example 6] Add BAFL 13.55 g (38.9 millimoles), BAPB 33.44 g (90.8 millimoles), and add 395.02 g of N-methyl-2-pyrrolidone to the reaction vessel replaced with nitrogen to make the total mass of added monomers ( The sum of the diamine component and the carboxylic acid component) became 21% by mass, and the mixture was stirred at room temperature for 30 minutes. To this solution, 12.46 g (32.4 millimoles) of CpODA and 45.55 g (97.2 millimoles) of PPHT were slowly added. Stir at room temperature for 12 hours to obtain a uniform and viscous polyimide precursor solution.
[實施例1] 將甲基膦酸1.6 mg(0.017毫莫耳)與N-甲基-2-吡咯啶酮0.56 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例1所得之聚醯胺酸溶液30.17 g(聚醯胺酸溶液中之總單體量為15.8毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,甲基膦酸相對於聚醯亞胺單體總量之比率為0.11 mol%。[Example 1] 1.6 mg (0.017 mmol) of methylphosphonic acid and 0.56 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a uniform solution. 30.17 g of the polyamide solution obtained in Synthesis Example 1 (the total monomer content in the polyamide acid solution is 15.8 millimoles) was added to the solution, and stirred at room temperature for 12 hours to obtain a uniform and viscous polymer. Precursor solution of imine. Calculated based on the added amount, the ratio of methylphosphonic acid to the total amount of polyimine monomer is 0.11 mol%.
藉由旋轉塗佈機將該聚醯胺酸溶液塗佈於基材之玻璃板上,使該塗膜於氮氣氛圍下以升溫速度3℃/min自30℃升溫至350℃,於350℃下進行10分鐘加熱處理,於玻璃板上形成厚度10 μm之聚醯亞胺膜。關於剝離強度,由所得之聚醯亞胺膜/玻璃積層體製作寬度1英吋(25.4 mm)之試驗樣品來進行測定。關於拉伸試驗,將所得之聚醯亞胺膜/玻璃積層體浸漬於水中後,自玻璃板剝離聚醯亞胺膜,乾燥後,切割成規定大小而製作試驗樣品並進行特性測定。以下之例中亦以同樣方式製作拉伸試驗樣品來進行測定。關於光學特性,自聚醯亞胺膜/玻璃積層體機械剝離聚醯亞胺膜,切割成規定大小而製作試驗樣品並進行測定。以下之例中亦同樣如此,但對於剝離強度較高而無法實現機械剝離之比較例,以與製作拉伸試驗用樣品同樣之方式製作測定樣品。將結果示於表中。The polyamide acid solution was coated on the glass plate of the substrate by a spin coater, and the coating film was heated from 30°C to 350°C at a heating rate of 3°C/min in a nitrogen atmosphere at 350°C. Heat treatment for 10 minutes to form a polyimide film with a thickness of 10 μm on the glass plate. Regarding the peel strength, a test sample with a width of 1 inch (25.4 mm) was prepared from the obtained polyimide film/glass laminate and measured. Regarding the tensile test, the obtained polyimide film/glass laminate was immersed in water, then the polyimide film was peeled from the glass plate, and after drying, it was cut into a predetermined size to prepare a test sample and the characteristics were measured. In the following examples, a tensile test sample was also made in the same manner for measurement. Regarding the optical properties, the polyimide film was mechanically peeled from the polyimide film/glass laminate, cut into a predetermined size, and a test sample was prepared and measured. The same is true in the following examples, but for the comparative example in which the peel strength is high and mechanical peeling cannot be achieved, a measurement sample is produced in the same manner as the sample for tensile test. The results are shown in the table.
[實施例2] 將甲基膦酸2.2 mg(0.023毫莫耳)與N-甲基-2-吡咯啶酮0.53 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例2中所得之聚醯胺酸溶液30.00 g(聚醯胺酸溶液中之總單體量為24.0毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,甲基膦酸相對於聚醯亞胺單體總量之比率為0.10 mol%。 藉由旋轉塗佈機將該聚醯胺酸溶液塗佈於基材之玻璃板上,使該塗膜於氮氣氛圍下以升溫速度3℃/min自30℃升溫至350℃,於350℃下進行10分鐘加熱處理,於玻璃板上形成厚度10 μm之聚醯亞胺膜。將所得之膜自玻璃板剝離,進行各種特性之測定。[Example 2] 2.2 mg (0.023 millimoles) of methylphosphonic acid and 0.53 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a uniform solution. Add 30.00 g of the polyamide solution obtained in Synthesis Example 2 (the total monomer content in the polyamide acid solution is 24.0 millimoles) to this solution, and stir at room temperature for 12 hours to obtain a uniform and viscous Polyimide precursor solution. Calculated based on the added amount, the ratio of methylphosphonic acid to the total amount of polyimine monomer is 0.10 mol%. The polyamide acid solution was coated on the glass plate of the substrate by a spin coater, and the coating film was heated from 30°C to 350°C at a heating rate of 3°C/min in a nitrogen atmosphere at 350°C. Heat treatment for 10 minutes to form a polyimide film with a thickness of 10 μm on the glass plate. The obtained film was peeled from the glass plate, and various characteristics were measured.
[實施例3] 將甲基膦酸1.6 mg(0.017毫莫耳)與N-甲基-2-吡咯啶酮0.53 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例3所得之聚醯胺酸溶液30.02 g(聚醯胺酸溶液中之總單體量為16.7毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,甲基膦酸相對於聚醯亞胺單體總量之比率為0.10 mol%。[Example 3] 1.6 mg (0.017 mmol) of methylphosphonic acid and 0.53 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a uniform solution. Add 30.02 g of the polyamide acid solution obtained in Synthesis Example 3 (the total monomer content in the polyamide acid solution is 16.7 millimoles) to this solution, and stir at room temperature for 12 hours to obtain a uniform and viscous polyamide solution. Precursor solution of imine. Calculated based on the added amount, the ratio of methylphosphonic acid to the total amount of polyimine monomer is 0.10 mol%.
藉由旋轉塗佈機將該聚醯胺酸溶液塗佈於基材之玻璃板上,使該塗膜於氮氣氛圍下以升溫速度3℃/min自30℃升溫至350℃,於350℃下進行10分鐘加熱處理,於玻璃板上形成厚度10 μm之聚醯亞胺膜。將所得之膜自玻璃板剝離,進行各種特性之測定。The polyamide acid solution was coated on the glass plate of the substrate by a spin coater, and the coating film was heated from 30°C to 350°C at a heating rate of 3°C/min in a nitrogen atmosphere at 350°C. Heat treatment for 10 minutes to form a polyimide film with a thickness of 10 μm on the glass plate. The obtained film was peeled from the glass plate, and various characteristics were measured.
[實施例4] 對甲基膦酸1.9 mg(0.020毫莫耳)添加合成例4所得之聚醯胺酸溶液29.99 g(聚醯胺酸溶液中之總單體量為20.8毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,甲基膦酸相對於聚醯亞胺單體總量之比率為0.10 mol%。[Example 4] Add 1.9 mg (0.020 millimoles) of p-methylphosphonic acid to 29.99 g of the polyamide acid solution obtained in Synthesis Example 4 (the total monomer content in the polyamide acid solution is 20.8 millimoles), and stir at room temperature After 12 hours, a uniform and viscous polyimide precursor solution was obtained. Calculated based on the added amount, the ratio of methylphosphonic acid to the total amount of polyimine monomer is 0.10 mol%.
藉由旋轉塗佈機將該聚醯胺酸溶液塗佈於基材之玻璃板上,使該塗膜於氮氣氛圍下以升溫速度2.5℃/min自30℃升溫至70℃,於70℃下保持20分鐘,然後以升溫速度2.5℃/min自70℃升溫至120℃,於120℃下保持20分鐘,然後以升溫速度4.6℃/min自120℃升溫至300℃,於300℃下進行5分鐘加熱處理,於玻璃板上形成厚度10 μm之聚醯亞胺膜。將所得之膜自玻璃板剝離,進行各種特性之測定。The polyamide acid solution was coated on the glass plate of the substrate by a spin coater, and the coating film was heated from 30°C to 70°C at a heating rate of 2.5°C/min in a nitrogen atmosphere at 70°C Hold for 20 minutes, then increase the temperature from 70°C to 120°C at a heating rate of 2.5°C/min, hold at 120°C for 20 minutes, then increase the temperature from 120°C to 300°C at a heating rate of 4.6°C/min, and perform 5 at 300°C Minute heat treatment to form a polyimide film with a thickness of 10 μm on the glass plate. The obtained film was peeled from the glass plate, and various characteristics were measured.
[實施例5] 對甲基膦酸3.1 mg(0.032毫莫耳)添加合成例5所得之聚醯胺酸溶液30.03 g(聚醯胺酸溶液中之總單體量為30.9毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,甲基膦酸相對於聚醯亞胺單體總量之比率為0.10 mol%。[Example 5] Add 3.1 mg (0.032 millimoles) of p-methylphosphonic acid to 30.03 g of the polyamide acid solution obtained in Synthesis Example 5 (the total monomer content in the polyamide acid solution is 30.9 millimoles), and stir at room temperature After 12 hours, a uniform and viscous polyimide precursor solution was obtained. Calculated based on the added amount, the ratio of methylphosphonic acid to the total amount of polyimine monomer is 0.10 mol%.
藉由旋轉塗佈機將該聚醯胺酸溶液塗佈於基材之玻璃板上,使該塗膜於氮氣氛圍下以升溫速度3℃/min自30℃升溫至80℃,於80℃下保持30分鐘,然後以升溫速度3℃/min自80℃升溫至260℃,於260℃下進行10分鐘加熱處理,於玻璃板上形成厚度10 μm之聚醯亞胺膜。將所得之膜自玻璃板剝離,進行各種特性之測定。The polyamide acid solution was coated on the glass plate of the substrate by a spin coater, and the coating film was heated from 30°C to 80°C at a temperature rise rate of 3°C/min in a nitrogen atmosphere, at 80°C Hold for 30 minutes, and then raise the temperature from 80°C to 260°C at a heating rate of 3°C/min, heat treatment at 260°C for 10 minutes, and form a polyimide film with a thickness of 10 μm on the glass plate. The obtained film was peeled from the glass plate, and various characteristics were measured.
[實施例6] 將甲基膦酸1.9 mg(0.020毫莫耳)與N-甲基-2-吡咯啶酮0.60 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例6所得之聚醯胺酸溶液40.02 g(聚醯胺酸溶液中之總單體量為20.8毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,甲基膦酸相對於聚醯亞胺單體總量之比率為0.10 mol%。[Example 6] Add 1.9 mg (0.020 millimoles) of methylphosphonic acid and 0.60 g of N-methyl-2-pyrrolidone into the reaction vessel to obtain a homogeneous solution. Add 40.02 g of the polyamide acid solution obtained in Synthesis Example 6 (the total monomer content in the polyamide acid solution is 20.8 millimoles) to this solution, and stir at room temperature for 12 hours to obtain a uniform and viscous polymer. Precursor solution of imine. Calculated based on the added amount, the ratio of methylphosphonic acid to the total amount of polyimine monomer is 0.10 mol%.
藉由旋轉塗佈機將該聚醯胺酸溶液塗佈於基材之玻璃板上,使該塗膜於氮氣氛圍下以升溫速度5℃/min自30℃升溫至310℃,於310℃下進行20分鐘加熱處理,於玻璃板上形成厚度10 μm之聚醯亞胺膜。將所得之膜自玻璃板剝離,進行各種特性之測定。The polyamide acid solution was coated on the glass plate of the substrate by a spin coater, and the coating film was heated from 30°C to 310°C at a temperature rise rate of 5°C/min under a nitrogen atmosphere, at 310°C Heat treatment for 20 minutes to form a polyimide film with a thickness of 10 μm on the glass plate. The obtained film was peeled from the glass plate, and various characteristics were measured.
[比較例1] 直接使用合成例6所得之聚醯胺酸溶液,除此以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。但,關於剝離試驗,雖欲製作試驗樣品,但玻璃板與聚醯亞胺膜之密接力過大,無法製作膜之提起部而未能進行測定。[Comparative Example 1] Except that the polyimide solution obtained in Synthesis Example 6 was used as it was, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured. However, regarding the peeling test, although I tried to prepare a test sample, the adhesion force between the glass plate and the polyimide film was too large, and the lift-up portion of the film could not be produced and the measurement could not be performed.
[比較例2] 將甲基膦酸10 mg(0.10毫莫耳)與N-甲基-2-吡咯啶酮10.02 g加入反應容器中,獲得均勻之溶液。對該溶液14.5 mg加入合成例6所得之聚醯胺酸溶液30.00 g(聚醯胺酸溶液中之總單體量為15.6毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,甲基膦酸相對於聚醯亞胺單體總量之比率為0.001 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Comparative Example 2] 10 mg (0.10 mmol) of methylphosphonic acid and 10.02 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a uniform solution. 14.5 mg of this solution was added to 30.00 g of the polyamide solution obtained in Synthesis Example 6 (the total monomer content in the polyamide solution was 15.6 millimoles), and stirred at room temperature for 12 hours to obtain a uniform and viscous Polyimide precursor solution. Calculated based on the added amount, the ratio of methylphosphonic acid to the total amount of polyimine monomer is 0.001 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
[實施例7] 將甲基膦酸10 mg(0.10毫莫耳)與N-甲基-2-吡咯啶酮10.01 g加入反應容器中,獲得均勻之溶液。對該溶液149.9 mg加入合成例6所得之聚醯胺酸溶液29.98 g(聚醯胺酸溶液中之總單體量為15.5毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,甲基膦酸相對於聚醯亞胺單體總量之比率為0.01 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Example 7] 10 mg (0.10 mmol) of methylphosphonic acid and 10.01 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a uniform solution. 149.9 mg of this solution was added to 29.98 g of the polyamide solution obtained in Synthesis Example 6 (the total monomer content in the polyamide solution was 15.5 millimoles), and stirred at room temperature for 12 hours to obtain a uniform and viscous Polyimide precursor solution. Calculated based on the added amount, the ratio of methylphosphonic acid to the total amount of polyimine monomer is 0.01 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
[實施例8] 將甲基膦酸49.9 mg(0.52毫莫耳)與N-甲基-2-吡咯啶酮5.07 g加入反應容器中,獲得均勻之溶液。對該溶液50.2 mg加入合成例6所得之聚醯胺酸溶液20.01 g(聚醯胺酸溶液中之總單體量為10.4毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,甲基膦酸相對於聚醯亞胺單體總量之比率為0.05 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Example 8] 49.9 mg (0.52 millimoles) of methylphosphonic acid and 5.07 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a uniform solution. 50.2 mg of this solution was added to 20.01 g of the polyamide solution obtained in Synthesis Example 6 (the total monomer content in the polyamide solution was 10.4 millimoles), and stirred at room temperature for 12 hours to obtain a uniform and viscous Polyimide precursor solution. Calculated based on the added amount, the ratio of methylphosphonic acid to the total amount of polyimine monomer is 0.05 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
[實施例9] 將甲基膦酸7.7 mg(0.080毫莫耳)與N-甲基-2-吡咯啶酮0.52 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例6所得之聚醯胺酸溶液30.14 g(聚醯胺酸溶液中之總單體量為15.6毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,甲基膦酸相對於聚醯亞胺單體總量之比率為0.5 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Example 9] 7.7 mg (0.080 millimoles) of methylphosphonic acid and 0.52 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a uniform solution. 30.14 g of the polyamide acid solution obtained in Synthesis Example 6 (the total monomer content in the polyamide acid solution is 15.6 millimoles) was added to the solution, and stirred at room temperature for 12 hours to obtain a uniform and viscous polyamide solution. Precursor solution of imine. Calculated based on the added amount, the ratio of methylphosphonic acid to the total amount of polyimine monomer is 0.5 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
[實施例10] 將甲基膦酸12.0 mg(0.13毫莫耳)與N-甲基-2-吡咯啶酮0.50 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例6所得之聚醯胺酸溶液20.16 g(聚醯胺酸溶液中之總單體量為10.5毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,甲基膦酸相對於聚醯亞胺單體總量之比率為1.2 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Example 10] 12.0 mg (0.13 mmol) of methylphosphonic acid and 0.50 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a homogeneous solution. 20.16 g of the polyamide acid solution obtained in Synthesis Example 6 (the total monomer content in the polyamide acid solution is 10.5 millimoles) was added to the solution, and the mixture was stirred at room temperature for 12 hours to obtain a uniform and viscous polyamide solution. Precursor solution of imine. Calculated based on the added amount, the ratio of methylphosphonic acid to the total amount of polyimine monomer is 1.2 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
[比較例3] 將甲基膦酸49.8 mg(0.52毫莫耳)與N-甲基-2-吡咯啶酮0.50 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例6所得之聚醯胺酸溶液20.03 g(聚醯胺酸溶液中之總單體量為10.4毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,甲基膦酸相對於聚醯亞胺單體總量之比率為5.0 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。但,玻璃板與聚醯亞胺膜之剝離強度過小,於製作剝離試驗樣品之過程中自然剝離。[Comparative Example 3] 49.8 mg (0.52 millimoles) of methylphosphonic acid and 0.50 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a uniform solution. 20.03 g of the polyamide acid solution obtained in Synthesis Example 6 (the total monomer content in the polyamide acid solution is 10.4 millimoles) was added to the solution, and stirred at room temperature for 12 hours to obtain a uniform and viscous polyamide solution. Precursor solution of imine. Calculated based on the added amount, the ratio of methylphosphonic acid to the total amount of polyimine monomer is 5.0 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured. However, the peel strength between the glass plate and the polyimide film was too low, and it peeled off naturally during the process of making the peel test sample.
[實施例11] 將磷酸2.4 mg(0.021毫莫耳)與N-甲基-2-吡咯啶酮0.60 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例6所得之聚醯胺酸溶液43.29 g(聚醯胺酸溶液中之總單體量為22.4毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,磷酸相對於聚醯亞胺單體總量之比率為0.09 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Example 11] Add 2.4 mg (0.021 millimoles) of phosphoric acid and 0.60 g of N-methyl-2-pyrrolidone into the reaction vessel to obtain a homogeneous solution. Add 43.29 g of the polyamide acid solution obtained in Synthesis Example 6 (the total monomer content in the polyamide acid solution is 22.4 millimoles) to this solution, and stir at room temperature for 12 hours to obtain a uniform and viscous polyamide solution. Precursor solution of imine. Calculated based on the added amount, the ratio of phosphoric acid to the total amount of polyimide monomer is 0.09 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
[實施例12] 將磷酸9.2 mg(0.080毫莫耳)與N-甲基-2-吡咯啶酮0.51 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例6所得之聚醯胺酸溶液30.00 g(聚醯胺酸溶液中之總單體量為15.6毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,磷酸相對於聚醯亞胺單體總量之比率為0.51 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Example 12] 9.2 mg (0.080 millimoles) of phosphoric acid and 0.51 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a homogeneous solution. Add 30.00 g of the polyamide acid solution obtained in Synthesis Example 6 (the total monomer content in the polyamide acid solution is 15.6 millimoles) to this solution, and stir at room temperature for 12 hours to obtain a uniform and viscous polyamide solution. Precursor solution of imine. Calculated based on the added amount, the ratio of phosphoric acid to the total amount of polyimide monomer is 0.51 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
[實施例13] 將磷酸12.2 mg(0.106毫莫耳)與N-甲基-2-吡咯啶酮0.53 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例6所得之聚醯胺酸溶液19.99 g(聚醯胺酸溶液中之總單體量為10.4毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,磷酸相對於聚醯亞胺單體總量之比率為1.0 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Example 13] 12.2 mg (0.106 millimoles) of phosphoric acid and 0.53 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a homogeneous solution. Add 19.99 g of the polyamide acid solution obtained in Synthesis Example 6 (the total monomer content in the polyamide acid solution is 10.4 millimoles) to the solution, and stir at room temperature for 12 hours to obtain a uniform and viscous polyamide solution. Precursor solution of imine. Calculated based on the added amount, the ratio of phosphoric acid to the total amount of polyimide monomer is 1.0 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
[實施例14] 磷酸三丁酯4.5 mg(0.017毫莫耳)與N-甲基-2-吡咯啶酮0.60 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例6所得之聚醯胺酸溶液35.96 g(聚醯胺酸溶液中之總單體量為18.6毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,磷酸三丁酯相對於聚醯亞胺單體總量之比率為0.09 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Example 14] 4.5 mg (0.017 mmol) of tributyl phosphate and 0.60 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a uniform solution. Add 35.96 g of the polyamide acid solution obtained in Synthesis Example 6 (the total monomer content in the polyamide acid solution is 18.6 millimoles) to this solution, and stir at room temperature for 12 hours to obtain a uniform and viscous polymer. Precursor solution of imine. Calculated based on the added amount, the ratio of tributyl phosphate to the total amount of polyimide monomer is 0.09 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
[實施例15] 將磷酸三丁酯32.7 mg(0.123毫莫耳)與N-甲基-2-吡咯啶酮0.50 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例6所得之聚醯胺酸溶液20.06 g(聚醯胺酸溶液中之總單體量為10.4毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,磷酸三丁酯相對於聚醯亞胺單體總量之比率為1.2 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Example 15] 32.7 mg (0.123 mmol) of tributyl phosphate and 0.50 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a homogeneous solution. 20.06 g of the polyamide acid solution obtained in Synthesis Example 6 (the total monomer content in the polyamide acid solution is 10.4 millimoles) was added to the solution, and the mixture was stirred at room temperature for 12 hours to obtain a uniform and viscous polyamide solution. Precursor solution of imine. Calculated based on the added amount, the ratio of tributyl phosphate to the total amount of polyimide monomer is 1.2 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
[實施例16] 將二苯基次膦酸4.4 mg(0.0201毫莫耳)與N-甲基-2-吡咯啶酮0.61 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例6所得之聚醯胺酸溶液40.11 g(聚醯胺酸溶液中之總單體量為20.8毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,二苯基次膦酸相對於聚醯亞胺單體總量比率為0.10 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Example 16] 4.4 mg (0.0201 millimoles) of diphenylphosphinic acid and 0.61 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a homogeneous solution. Add 40.11 g of the polyamide acid solution obtained in Synthesis Example 6 (the total monomer content in the polyamide acid solution is 20.8 millimoles) to this solution, and stir at room temperature for 12 hours to obtain a uniform and viscous polymer. Precursor solution of imine. Calculated based on the added amount, the ratio of diphenylphosphinic acid to the total amount of polyimide monomers was 0.10 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
[比較例4] 將甲基膦酸二乙酯3.5 mg(0.023毫莫耳)與N-甲基-2-吡咯啶酮0.61 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例6所得之聚醯胺酸溶液40.06 g(聚醯胺酸溶液中之總單體量為20.8毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,甲基膦酸二乙酯相對於聚醯亞胺單體總量之比率為0.11 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Comparative Example 4] 3.5 mg (0.023 mmol) of diethyl methylphosphonate and 0.61 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a uniform solution. Add 40.06 g of the polyamide acid solution obtained in Synthesis Example 6 (the total monomer content in the polyamide acid solution is 20.8 millimoles) to this solution, and stir at room temperature for 12 hours to obtain a uniform and viscous polymer. Precursor solution of imine. Calculated based on the added amount, the ratio of diethyl methylphosphonate to the total amount of polyimine monomer is 0.11 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
[比較例5] 將三丁基氧化膦4.6 mg(0.021毫莫耳)與N-甲基-2-吡咯啶酮0.79 g加入反應容器中,獲得均勻之溶液。於該溶液中加入合成例6所得之聚醯胺酸溶液39.97 g(聚醯胺酸溶液中之總單體量為20.7毫莫耳),於室溫下攪拌12小時,獲得均勻且黏稠之聚醯亞胺前驅體溶液。根據添加量計算,三丁基氧化膦相對於聚醯亞胺單體總量之比率為0.10 mol%。除使用該聚醯胺酸溶液以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Comparative Example 5] 4.6 mg (0.021 mmol) of tributylphosphine oxide and 0.79 g of N-methyl-2-pyrrolidone were added to the reaction vessel to obtain a uniform solution. Add 39.97 g of the polyamide acid solution obtained in Synthesis Example 6 (the total monomer content in the polyamide acid solution is 20.7 millimoles) to this solution, and stir at room temperature for 12 hours to obtain a uniform and viscous polyamide solution. Precursor solution of imine. Calculated based on the added amount, the ratio of tributyl phosphine oxide to the total amount of polyimide monomer is 0.10 mol%. Except for using this polyimide solution, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
[比較例6~9] 直接使用合成例1~3、5所得之聚醯胺酸溶液,除此以外,與實施例6同樣地形成聚醯亞胺膜,進行各種特性之測定。[Comparative Examples 6-9] Except that the polyimide solutions obtained in Synthesis Examples 1 to 3 and 5 were used as they were, a polyimide film was formed in the same manner as in Example 6, and various characteristics were measured.
關於實施例及比較例之組成及所得之膜,將b*、剝離特性、400 nm透過率之測定結果示於表3~7中,對實施例進一步測定膜物性,將其結果示於表8~10中。Regarding the composition of the Examples and Comparative Examples and the obtained films, the measurement results of b*, peeling characteristics, and 400 nm transmittance are shown in Tables 3 to 7. The physical properties of the films were further measured for the Examples, and the results are shown in Table 8. ~10 in.
[表3]
[表4]
[表5]
[表6]
[表7]
[表8]
[表9]
[表10]
本發明較佳應用於製造可撓性電子裝置、例如液晶顯示器、有機EL顯示器、及電子紙等顯示裝置、太陽電池及CMOS等受光裝置。The present invention is preferably applied to the manufacture of flexible electronic devices, such as display devices such as liquid crystal displays, organic EL displays, and electronic paper, solar cells, and light receiving devices such as CMOS.
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