TW202033566A - Ethylenic unsaturated resin composition and photosensitive resin composition - Google Patents
Ethylenic unsaturated resin composition and photosensitive resin composition Download PDFInfo
- Publication number
- TW202033566A TW202033566A TW108142850A TW108142850A TW202033566A TW 202033566 A TW202033566 A TW 202033566A TW 108142850 A TW108142850 A TW 108142850A TW 108142850 A TW108142850 A TW 108142850A TW 202033566 A TW202033566 A TW 202033566A
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- TW
- Taiwan
- Prior art keywords
- ethylenically unsaturated
- resin
- group
- epoxy
- resin composition
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 121
- 229920005989 resin Polymers 0.000 claims abstract description 238
- 239000011347 resin Substances 0.000 claims abstract description 238
- 239000002904 solvent Substances 0.000 claims abstract description 93
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 87
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 86
- XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical compound C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 claims abstract description 48
- 229910003472 fullerene Inorganic materials 0.000 claims abstract description 47
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 45
- 239000003112 inhibitor Substances 0.000 claims abstract description 37
- 239000000126 substance Substances 0.000 claims abstract description 29
- 239000000178 monomer Substances 0.000 claims description 134
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 119
- 150000001875 compounds Chemical class 0.000 claims description 119
- 150000008065 acid anhydrides Chemical class 0.000 claims description 95
- 125000003700 epoxy group Chemical group 0.000 claims description 93
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 72
- 229920001577 copolymer Polymers 0.000 claims description 64
- 150000007519 polyprotic acids Polymers 0.000 claims description 51
- 239000003822 epoxy resin Substances 0.000 claims description 47
- 229920000647 polyepoxide Polymers 0.000 claims description 47
- 239000004593 Epoxy Substances 0.000 claims description 44
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 36
- 239000003086 colorant Substances 0.000 claims description 26
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims description 24
- 239000005977 Ethylene Substances 0.000 claims description 22
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 22
- 239000003085 diluting agent Substances 0.000 claims description 22
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 21
- 150000002430 hydrocarbons Chemical group 0.000 claims description 21
- 239000000049 pigment Substances 0.000 claims description 21
- 238000007142 ring opening reaction Methods 0.000 claims description 16
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 15
- 239000003999 initiator Substances 0.000 claims description 15
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 13
- 239000004305 biphenyl Substances 0.000 claims description 12
- 235000010290 biphenyl Nutrition 0.000 claims description 12
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 11
- 239000004843 novolac epoxy resin Substances 0.000 claims description 11
- 239000000975 dye Substances 0.000 claims description 10
- 229930185605 Bisphenol Natural products 0.000 claims description 9
- 230000001588 bifunctional effect Effects 0.000 claims description 9
- 125000001424 substituent group Chemical group 0.000 claims description 8
- 125000004122 cyclic group Chemical group 0.000 claims description 7
- 229920002120 photoresistant polymer Polymers 0.000 claims description 4
- 125000001820 oxy group Chemical group [*:1]O[*:2] 0.000 claims 1
- 238000004383 yellowing Methods 0.000 abstract description 14
- 150000001721 carbon Chemical class 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 5
- 239000010419 fine particle Substances 0.000 abstract description 4
- 238000004040 coloring Methods 0.000 abstract description 3
- 238000002156 mixing Methods 0.000 description 45
- -1 2-glycidoxyethyl Chemical group 0.000 description 42
- 239000002253 acid Substances 0.000 description 42
- 238000006243 chemical reaction Methods 0.000 description 37
- 239000000243 solution Substances 0.000 description 36
- 238000000034 method Methods 0.000 description 34
- 238000004519 manufacturing process Methods 0.000 description 25
- 239000000203 mixture Substances 0.000 description 25
- 238000007259 addition reaction Methods 0.000 description 22
- 239000003054 catalyst Substances 0.000 description 21
- 238000007334 copolymerization reaction Methods 0.000 description 21
- 238000000576 coating method Methods 0.000 description 19
- 239000001301 oxygen Substances 0.000 description 19
- 229910052760 oxygen Inorganic materials 0.000 description 19
- 239000011248 coating agent Substances 0.000 description 18
- 238000010438 heat treatment Methods 0.000 description 18
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 16
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 15
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 15
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 14
- 239000002270 dispersing agent Substances 0.000 description 13
- 229920006395 saturated elastomer Polymers 0.000 description 13
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 239000003513 alkali Substances 0.000 description 11
- 125000003118 aryl group Chemical group 0.000 description 11
- 239000007789 gas Substances 0.000 description 11
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 10
- 239000000047 product Substances 0.000 description 10
- 239000007787 solid Substances 0.000 description 10
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 9
- 239000004215 Carbon black (E152) Substances 0.000 description 9
- 229930195733 hydrocarbon Natural products 0.000 description 9
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 9
- 238000005979 thermal decomposition reaction Methods 0.000 description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 8
- 238000011084 recovery Methods 0.000 description 8
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- 230000009257 reactivity Effects 0.000 description 7
- WYURNTSHIVDZCO-UHFFFAOYSA-N tetrahydrofuran Substances C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 7
- FYGHSUNMUKGBRK-UHFFFAOYSA-N 1,2,3-trimethylbenzene Chemical compound CC1=CC=CC(C)=C1C FYGHSUNMUKGBRK-UHFFFAOYSA-N 0.000 description 6
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 6
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 6
- 239000003505 polymerization initiator Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- SJEYSFABYSGQBG-UHFFFAOYSA-M Patent blue Chemical compound [Na+].C1=CC(N(CC)CC)=CC=C1C(C=1C(=CC(=CC=1)S([O-])(=O)=O)S([O-])(=O)=O)=C1C=CC(=[N+](CC)CC)C=C1 SJEYSFABYSGQBG-UHFFFAOYSA-M 0.000 description 5
- XBDQKXXYIPTUBI-UHFFFAOYSA-N Propionic acid Chemical compound CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 125000002947 alkylene group Chemical group 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 4
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 4
- 239000000980 acid dye Substances 0.000 description 4
- 230000002378 acidificating effect Effects 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 229910003481 amorphous carbon Inorganic materials 0.000 description 4
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 4
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 229910001873 dinitrogen Inorganic materials 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- NKHAVTQWNUWKEO-UHFFFAOYSA-N fumaric acid monomethyl ester Natural products COC(=O)C=CC(O)=O NKHAVTQWNUWKEO-UHFFFAOYSA-N 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 230000001678 irradiating effect Effects 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 3
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000005073 adamantyl group Chemical group C12(CC3CC(CC(C1)C3)C2)* 0.000 description 3
- 150000001346 alkyl aryl ethers Chemical class 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 3
- 239000012965 benzophenone Substances 0.000 description 3
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 3
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 125000001624 naphthyl group Chemical group 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
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- 238000010526 radical polymerization reaction Methods 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
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- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- QWOZZTWBWQMEPD-UHFFFAOYSA-N 1-(2-ethoxypropoxy)propan-2-ol Chemical compound CCOC(C)COCC(C)O QWOZZTWBWQMEPD-UHFFFAOYSA-N 0.000 description 2
- UAJRSHJHFRVGMG-UHFFFAOYSA-N 1-ethenyl-4-methoxybenzene Chemical compound COC1=CC=C(C=C)C=C1 UAJRSHJHFRVGMG-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 2
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- WAEVWDZKMBQDEJ-UHFFFAOYSA-N 2-[2-(2-methoxypropoxy)propoxy]propan-1-ol Chemical compound COC(C)COC(C)COC(C)CO WAEVWDZKMBQDEJ-UHFFFAOYSA-N 0.000 description 2
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- QCAHUFWKIQLBNB-UHFFFAOYSA-N 3-(3-methoxypropoxy)propan-1-ol Chemical compound COCCCOCCCO QCAHUFWKIQLBNB-UHFFFAOYSA-N 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
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- OJGMBLNIHDZDGS-UHFFFAOYSA-N N-Ethylaniline Chemical compound CCNC1=CC=CC=C1 OJGMBLNIHDZDGS-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 244000028419 Styrax benzoin Species 0.000 description 2
- 235000000126 Styrax benzoin Nutrition 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 235000008411 Sumatra benzointree Nutrition 0.000 description 2
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- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- YSGBMDFJWFIEDF-UHFFFAOYSA-N methyl 2-hydroxy-3-methylbutanoate Chemical compound COC(=O)C(O)C(C)C YSGBMDFJWFIEDF-UHFFFAOYSA-N 0.000 description 1
- PPIQQNDMGXNRFA-UHFFFAOYSA-N methyl 2-phenylbutanoate Chemical compound COC(=O)C(CC)C1=CC=CC=C1 PPIQQNDMGXNRFA-UHFFFAOYSA-N 0.000 description 1
- HSDFKDZBJMDHFF-UHFFFAOYSA-N methyl 3-ethoxypropanoate Chemical compound CCOCCC(=O)OC HSDFKDZBJMDHFF-UHFFFAOYSA-N 0.000 description 1
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- RKSYJNCKPUDQET-UHFFFAOYSA-N n,n-dipropylprop-2-enamide Chemical compound CCCN(CCC)C(=O)C=C RKSYJNCKPUDQET-UHFFFAOYSA-N 0.000 description 1
- NRMSDBSOGLOCJI-UHFFFAOYSA-N n-(4-ethenylphenyl)acetamide Chemical compound CC(=O)NC1=CC=C(C=C)C=C1 NRMSDBSOGLOCJI-UHFFFAOYSA-N 0.000 description 1
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- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
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- 125000000962 organic group Chemical group 0.000 description 1
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- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 229960003531 phenolsulfonphthalein Drugs 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- 230000036211 photosensitivity Effects 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
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- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- ILPVOWZUBFRIAX-UHFFFAOYSA-N propyl 2-oxopropanoate Chemical compound CCCOC(=O)C(C)=O ILPVOWZUBFRIAX-UHFFFAOYSA-N 0.000 description 1
- HUAZGNHGCJGYNP-UHFFFAOYSA-N propyl butyrate Chemical compound CCCOC(=O)CCC HUAZGNHGCJGYNP-UHFFFAOYSA-N 0.000 description 1
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- 239000001057 purple pigment Substances 0.000 description 1
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- 239000007870 radical polymerization initiator Substances 0.000 description 1
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- AXMCIYLNKNGNOT-UHFFFAOYSA-M sodium;3-[[4-[(4-dimethylazaniumylidenecyclohexa-2,5-dien-1-ylidene)-[4-[ethyl-[(3-sulfonatophenyl)methyl]amino]phenyl]methyl]-n-ethylanilino]methyl]benzenesulfonate Chemical compound [Na+].C=1C=C(C(=C2C=CC(C=C2)=[N+](C)C)C=2C=CC(=CC=2)N(CC)CC=2C=C(C=CC=2)S([O-])(=O)=O)C=CC=1N(CC)CC1=CC=CC(S([O-])(=O)=O)=C1 AXMCIYLNKNGNOT-UHFFFAOYSA-M 0.000 description 1
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- 238000001228 spectrum Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229940124530 sulfonamide Drugs 0.000 description 1
- 150000003456 sulfonamides Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- MVQLEZWPIWKLBY-UHFFFAOYSA-N tert-butyl 2-benzoylbenzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1C(=O)C1=CC=CC=C1 MVQLEZWPIWKLBY-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- QEMXHQIAXOOASZ-UHFFFAOYSA-N tetramethylammonium Chemical compound C[N+](C)(C)C QEMXHQIAXOOASZ-UHFFFAOYSA-N 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- 125000002221 trityl group Chemical group [H]C1=C([H])C([H])=C([H])C([H])=C1C([*])(C1=C(C(=C(C(=C1[H])[H])[H])[H])[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- JOHIXGUTSXXADV-UHFFFAOYSA-N undec-2-ene Chemical compound CCCCCCCCC=CC JOHIXGUTSXXADV-UHFFFAOYSA-N 0.000 description 1
- BQGFQLZEZOPJFT-UHFFFAOYSA-N undec-4-ene Chemical compound [CH2]CCC=CCCCCCC BQGFQLZEZOPJFT-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 150000007964 xanthones Chemical class 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000001052 yellow pigment Substances 0.000 description 1
Classifications
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F265/00—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
- C08F265/04—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of esters
- C08F265/06—Polymerisation of acrylate or methacrylate esters on to polymers thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/38—Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/32—Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
- C08F290/12—Polymers provided for in subclasses C08C or C08F
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- G—PHYSICS
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/105—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images
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- Spectroscopy & Molecular Physics (AREA)
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- Structural Engineering (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Materials For Photolithography (AREA)
Abstract
Description
本發明關於一種乙烯性不飽和樹脂組成物及感光性樹脂組成物。The present invention relates to an ethylenically unsaturated resin composition and a photosensitive resin composition.
丙烯酸樹脂,因為其優異的透明性、耐候性、取得平衡的機械特性,因此被使用在各種領域。最近有文獻揭示了藉由使用含有導入了乙烯性不飽和基的樹脂的感光性樹脂組成物,經過塗佈、曝光、顯像步驟等,形成作為顯示器用的構件的黑柱間隔件等(專利文獻1)。關於在樹脂導入乙烯性不飽和基的方法,有文獻揭示一種使含有環氧基的樹脂與含有羧基的乙烯性不飽和化合物在聚合禁止劑及觸媒存在下反應的方法。 [先前技術文獻] [專利文獻]Acrylic resins are used in various fields because of their excellent transparency, weather resistance, and balanced mechanical properties. Recently, a document discloses that by using a photosensitive resin composition containing a resin introduced with ethylenic unsaturated groups, through coating, exposure, and development steps, the formation of black column spacers as members for displays, etc. (Patent Literature 1). Regarding a method of introducing an ethylenically unsaturated group into a resin, there is a document that discloses a method of reacting an epoxy group-containing resin and a carboxyl group-containing ethylenically unsaturated compound in the presence of a polymerization inhibitor and a catalyst. [Prior Technical Literature] [Patent Literature]
[專利文獻1]國際公開第2017/204079號[Patent Document 1] International Publication No. 2017/204079
[發明所欲解決的課題][The problem to be solved by the invention]
近年來,由於對顯示器要求的性能提高,對於丙烯酸樹脂而言,高耐熱黃變性、高顏料分散性這些性能也被視為重要。因此希望減少保存所需要的聚合禁止劑量以上的禁止劑或殘存觸媒。In recent years, due to the improved performance required for displays, acrylic resins are also regarded as important for high heat yellowing resistance and high pigment dispersibility. Therefore, it is desired to reduce the amount of inhibitor or residual catalyst that is more than the polymerization inhibitor required for storage.
本發明是為了解決上述課題而完成使用少量的碳簇即可有效率地進行合成,可得到乙烯性不飽和樹脂組成物。 亦即,本發明目的為提出一種含有少量碳簇的乙烯性不飽和樹脂組成物,甚至提供一種耐熱黃變性高、含有色料的微粒子的分散性高、可得到優異的圖案形狀光阻之感光性樹脂組成物。 [用於解決課題的手段]In order to solve the above-mentioned problems, the present invention can be efficiently synthesized using a small amount of carbon clusters, and an ethylenically unsaturated resin composition can be obtained. That is, the object of the present invention is to provide an ethylenically unsaturated resin composition containing a small amount of carbon clusters, and even to provide a photosensitive resist with high heat yellowing resistance, high dispersion of colorant-containing particles, and excellent pattern shape resists.性resin composition. [Means used to solve the problem]
亦即,本發明是由以下的[1]~[13]來表示。 [1] 一種乙烯性不飽和樹脂組成物,其特徵為含有: 乙烯性不飽和樹脂(A)、碳簇(c)及溶劑(B), 前述碳簇(c)為富勒烯及煤煙狀物質中的至少一種,其含量,相對於前述乙烯性不飽和樹脂(A)100質量份,為0.00001~10質量份。 [2] 如[1]之乙烯性不飽和樹脂組成物,其中前述乙烯性不飽和樹脂(A)為含有羧基的乙烯性不飽和化合物(m-2)開環加成於含有環氧基的共聚物(P1)的環氧基,進一步多元酸酐(d)加成於前述環氧基開環所產生的羥基而成的乙烯性不飽和樹脂(A1),並且 前述含有環氧基的共聚物(P1)為 含有來自含有環氧基的(甲基)丙烯酸酯(m-1)的結構單元、與 選自由來自具有碳數10~20之橋聯環式烴基的聚合性單體(m-3)的結構單元及來自下述化學式(1)所表示之聚合性單體(m-4)的結構單元所構成的群中的至少一種之共聚物, That is, the present invention is represented by the following [1] to [13]. [1] An ethylenically unsaturated resin composition characterized by containing: ethylenically unsaturated resin (A), carbon clusters (c) and solvent (B), wherein the carbon clusters (c) are in the form of fullerenes and soot At least one of the substances has a content of 0.00001-10 parts by mass relative to 100 parts by mass of the aforementioned ethylenically unsaturated resin (A). [2] The ethylenically unsaturated resin composition as in [1], wherein the aforementioned ethylenically unsaturated resin (A) is an ethylenically unsaturated compound (m-2) containing a carboxyl group and added to an epoxy-containing The epoxy group of the copolymer (P1), the polybasic acid anhydride (d) is added to the hydroxy group generated by the epoxy group opening, and the ethylenically unsaturated resin (A1), and the aforementioned epoxy group-containing copolymer (P1) is a structural unit derived from epoxy-containing (meth)acrylate (m-1), and a polymerizable monomer (m-) selected from a bridged cyclic hydrocarbon group having 10 to 20 carbons 3) The structural unit and a copolymer of at least one of the group consisting of the structural unit from the polymerizable monomer (m-4) represented by the following chemical formula (1),
(式(1)中的X及X’各自獨立,表示氫原子、直鏈或可分支之碳數1~4之烴基,R1及R2各自獨立,為氫原子、羧基或可具有取代基之碳數1~20之烴基,亦可採取連接R1及R2的環狀構造)。 [3] 如[1]之乙烯性不飽和樹脂組成物,其中前述乙烯性不飽和樹脂(A)為含有羧基的共聚物(P2)開環加成於含有環氧基的乙烯性不飽和化合物(m-1)之環氧基而成的具有羥基的含有不飽和基的乙烯性不飽和樹脂(A2),並且 前述含有羧基的共聚物(P2)為 含有來自含有羧基的乙烯性不飽和化合物(m-2)的結構單元、與 選自由來自具有碳數10~20之橋聯環式烴基的聚合性單體(m-3)的結構單元及來自下述化學式(1)所表示之聚合性單體(m-4)的結構單元所構成的群中的至少一種之共聚物, (X and X'in the formula (1) are each independent and represent a hydrogen atom, a linear or branchable hydrocarbon group with 1 to 4 carbons, R1 and R2 are each independent, and each is a hydrogen atom, a carboxyl group or a carbon that may have a substituent The hydrocarbon group of 1-20 may also adopt a cyclic structure connecting R1 and R2). [3] The ethylenically unsaturated resin composition as in [1], wherein the ethylenically unsaturated resin (A) is a carboxyl group-containing copolymer (P2) that is ring-opened and added to an epoxy-containing ethylenic unsaturated compound (m-1) An unsaturated group-containing ethylenically unsaturated resin (A2) having a hydroxyl group composed of epoxy groups, and the aforementioned carboxyl-containing copolymer (P2) contains an ethylenically unsaturated compound derived from a carboxyl group The structural unit of (m-2), and the structural unit selected from the polymerizable monomer (m-3) having a bridged cyclic hydrocarbon group having 10 to 20 carbons, and the polymerization represented by the following chemical formula (1) A copolymer of at least one of the group consisting of the structural unit of the sexual monomer (m-4),
(式(1)中的X及X’各自獨立,表示氫原子、直鏈或可分支之碳數1~4之烴基,R1及R2各自獨立,為氫原子、羧基或可具有取代基之碳數1~20之烴基,亦可採取連接R1及R2的環狀構造)。 [4] 如[1]之乙烯性不飽和樹脂組成物,其中前述乙烯性不飽和樹脂(A)為含有羧基的乙烯性不飽和化合物(m-2)開環加成於環氧樹脂(P3)之環氧基,進一步多元酸酐(d)加成於前述環氧基開環所產生的羥基而成的乙烯性不飽和樹脂(A3),並且 前述環氧樹脂(P3)為 選自由酚醛型環氧樹脂(P3-1)、雙酚型環氧樹脂(P3-2)、及具有聯苯骨架的二官能環氧樹脂(P3-3)所構成的群中的至少一種。 [5] 如[1]之乙烯性不飽和樹脂組成物,其中前述乙烯性不飽和樹脂(A)為含有羧基的樹脂(P4)開環加成於含有環氧基的乙烯性不飽和化合物(m-1)之環氧基而成的具有羥基的乙烯性不飽和樹脂(A4),並且 前述含有羧基的樹脂(P4)為使環氧樹脂(P3)與多官能羧酸(e)反應而成的具有羧基的樹脂, 前述環氧樹脂(P3)為 選自由酚醛型環氧樹脂(P3-1)、雙酚型環氧樹脂(P3-2)、及具有聯苯骨架的二官能環氧樹脂(P3-3)所構成的群中的至少一種。 [6] 如[1]之乙烯性不飽和樹脂組成物,其中前述乙烯性不飽和樹脂(A)為 多元酸酐(d)加成於如[3]之乙烯性不飽和樹脂(A2)之羥基而成的乙烯性不飽和樹脂(A5)、或 多元酸酐(d)加成於如[5]之乙烯性不飽和樹脂(A4)的羥基而成的乙烯性不飽和樹脂(A6)。 [7] 如[1]~[6]中任一項之乙烯性不飽和樹脂組成物,其中前述碳簇(c)為未經取代之富勒烯。 [8] 如[1]~[7]中任一項之乙烯性不飽和樹脂組成物,其中實質上不含碳簇(c)以外的聚合禁止劑。 [9] 如[1]~[8]中任一項之乙烯性不飽和樹脂組成物,其中進一步含有反應性稀釋劑(D)。 [10] 一種感光性樹脂組成物,其係含有如[1]~[9]中任一項之乙烯性不飽和樹脂組成物及光聚合起始劑(E)。 [11] 如[10]之感光性樹脂組成物,其中進一步含有著色劑(F), 前述著色劑(F)為選自由染料及顏料所構成的群中的至少一種。 [12] 如[10]或[11]之感光性樹脂組成物,其中實質上不含碳簇(c)以外的聚合禁止劑。 [13] 一種光阻,其係使用如[10]~[12]中任一項之感光性樹脂組成物。 [發明之效果](X and X'in the formula (1) are each independent and represent a hydrogen atom, a linear or branchable hydrocarbon group with 1 to 4 carbons, R1 and R2 are each independent, and each is a hydrogen atom, a carboxyl group or a carbon that may have a substituent The hydrocarbon group of 1-20 may also adopt a cyclic structure connecting R1 and R2). [4] The ethylenically unsaturated resin composition as in [1], wherein the ethylenically unsaturated resin (A) is an ethylenically unsaturated compound (m-2) containing a carboxyl group and added to the epoxy resin (P3 The epoxy group of ), and an ethylenically unsaturated resin (A3) obtained by adding a polybasic acid anhydride (d) to the hydroxyl group generated by the opening of the epoxy group, and The aforementioned epoxy resin (P3) is At least one selected from the group consisting of novolac epoxy resin (P3-1), bisphenol epoxy resin (P3-2), and bifunctional epoxy resin (P3-3) having a biphenyl skeleton. [5] The ethylenically unsaturated resin composition as in [1], wherein the ethylenically unsaturated resin (A) is a resin (P4) containing a carboxyl group by ring-opening addition to an ethylenically unsaturated compound containing an epoxy group ( m-1) an ethylenically unsaturated resin (A4) with a hydroxyl group composed of epoxy groups, and The aforementioned carboxyl group-containing resin (P4) is a carboxyl group-containing resin obtained by reacting an epoxy resin (P3) with a polyfunctional carboxylic acid (e), The aforementioned epoxy resin (P3) is At least one selected from the group consisting of novolac epoxy resin (P3-1), bisphenol epoxy resin (P3-2), and bifunctional epoxy resin (P3-3) having a biphenyl skeleton. [6] The ethylenically unsaturated resin composition as in [1], wherein the aforementioned ethylenically unsaturated resin (A) is Polybasic acid anhydride (d) is added to the ethylenic unsaturated resin (A5) of the ethylenic unsaturated resin (A2) as in [3], or An ethylenic unsaturated resin (A6) in which a polybasic acid anhydride (d) is added to the hydroxyl group of the ethylenic unsaturated resin (A4) as in [5]. [7] The ethylenically unsaturated resin composition according to any one of [1] to [6], wherein the aforementioned carbon cluster (c) is an unsubstituted fullerene. [8] The ethylenically unsaturated resin composition according to any one of [1] to [7], which contains substantially no polymerization inhibitor other than the carbon cluster (c). [9] The ethylenically unsaturated resin composition according to any one of [1] to [8], which further contains a reactive diluent (D). [10] A photosensitive resin composition containing the ethylenically unsaturated resin composition according to any one of [1] to [9] and a photopolymerization initiator (E). [11] The photosensitive resin composition of [10], which further contains a colorant (F), The colorant (F) is at least one selected from the group consisting of dyes and pigments. [12] The photosensitive resin composition according to [10] or [11], which contains substantially no polymerization inhibitor other than the carbon cluster (c). [13] A photoresist using the photosensitive resin composition of any one of [10] to [12]. [Effects of Invention]
依據本發明,可提供含有少量的碳簇,透明性高、耐熱黃變性高、含有色料的微粒子分散性高的乙烯性不飽和樹脂組成物、使用其之感光性樹脂組成物。According to the present invention, it is possible to provide an ethylenically unsaturated resin composition containing a small amount of carbon clusters, high transparency, high heat yellowing resistance, and high dispersibility of colorant-containing fine particles, and a photosensitive resin composition using the same.
以下詳細說明本發明。 [乙烯性不飽和樹脂組成物] 本發明之乙烯性不飽和樹脂組成物含有乙烯性不飽和樹脂(A)、碳簇(c)及溶劑(B)。前述碳簇(c)為富勒烯及煤煙狀物質中的至少一種。前述碳簇(c)的含量,相對於前述乙烯性不飽和樹脂(A)100質量份,為0.00001~10質量份。前述碳簇(c)以未經取代的富勒烯為佳。另外,本發明之乙烯性不飽和樹脂組成物可實質上不含碳簇(c)以外的聚合禁止劑。「實質上不含」,意指相對於前述乙烯性不飽和樹脂(A)100質量份,含有碳簇(c)以外的聚合禁止劑宜為0.05質量份以下,較佳為0.01質量份以下。The present invention will be described in detail below. [Ethylene Unsaturated Resin Composition] The ethylenically unsaturated resin composition of the present invention contains ethylenically unsaturated resin (A), carbon cluster (c) and solvent (B). The aforementioned carbon cluster (c) is at least one of fullerene and soot-like substance. The content of the carbon cluster (c) is 0.00001 to 10 parts by mass relative to 100 parts by mass of the ethylenically unsaturated resin (A). The aforementioned carbon cluster (c) is preferably an unsubstituted fullerene. In addition, the ethylenically unsaturated resin composition of the present invention may not substantially contain a polymerization inhibitor other than the carbon cluster (c). "Substantially free" means that the content of a polymerization inhibitor other than the carbon cluster (c) is preferably 0.05 parts by mass or less, preferably 0.01 parts by mass or less, relative to 100 parts by mass of the ethylenically unsaturated resin (A).
本發明之樹脂組成物亦可進一步含有反應性稀釋劑(D)。The resin composition of the present invention may further contain a reactive diluent (D).
[碳簇(c)] 本發明之乙烯性不飽和樹脂組成物藉由含有碳簇(c),可防止乙烯性不飽和樹脂(A)的雙鍵的聚合造成的膠體化,並且可提高保存安定性。另外,藉由在含有後述光聚合起始劑(E)的感光性樹脂組成物中使用碳簇(c),不會對硬化性造成不良影響,可得到耐熱黃變性或含有色料的微粒子分散性優異、能夠得到圖案形狀優異的光阻的感光性樹脂組成物。[Carbon cluster (c)] By containing the carbon cluster (c), the ethylenically unsaturated resin composition of the present invention can prevent colloidization caused by the polymerization of the double bond of the ethylenically unsaturated resin (A), and can improve storage stability. In addition, by using the carbon cluster (c) in the photosensitive resin composition containing the photopolymerization initiator (E) described later, it does not adversely affect the curability, and it is possible to obtain heat-resistant yellowing resistance or dispersion of fine particles containing colorants. A photosensitive resin composition having excellent properties and capable of obtaining a photoresist having an excellent pattern shape.
碳簇(c)為數個~數百個原子或分子凝集形成的集團或微粒子。碳簇(c)的大小,其最大粒徑以300nm以下為佳,尤其100nm以下為較佳。碳簇(c)會有一次粒子凝集的情形,一次粒子的大小會對碳簇(c)的分散造成影響,因此此處所謂的最大粒徑為一次粒子的最大粒徑。 本發明的碳簇(c)為富勒烯或煤煙狀物質。Carbon clusters (c) are clusters or fine particles formed by aggregation of several to hundreds of atoms or molecules. For the size of the carbon cluster (c), the maximum particle size is preferably 300 nm or less, and more preferably 100 nm or less. The carbon clusters (c) may agglomerate primary particles, and the size of the primary particles affects the dispersion of the carbon clusters (c). Therefore, the maximum particle size referred to here is the maximum particle size of the primary particles. The carbon cluster (c) of the present invention is a fullerene or soot-like substance.
本發明所使用的富勒烯,已知有碳數60、70、74、76、78、80、82、84、86、88、90、92、94、96等碳數60~120左右的富勒烯。在本發明中碳數並未受到特別限定,從容易取得且分散性優異的觀點看來,以碳數60(C60)及碳數70(C70)為佳。另外還可使用內含了鈧(Sc)、鑭(La)、鈰(Ce)、鈦(Ti)、氮(N)等的異種原子的富勒烯。此外還可使用富勒烯的氧化物、富勒烯的氧化物彼此加成的(C60)2 O或富勒烯彼此的加成物(C60-C60、C70-C60、C70-C70等)等。The fullerenes used in the present invention are known to have carbon numbers of 60, 70, 74, 76, 78, 80, 82, 84, 86, 88, 90, 92, 94, 96 and the like with carbon numbers of about 60 to 120. Leene. In the present invention, the carbon number is not particularly limited. From the viewpoint of easy availability and excellent dispersibility, carbon number 60 (C60) and carbon number 70 (C70) are preferred. In addition, fullerenes containing heterogeneous atoms such as scandium (Sc), lanthanum (La), cerium (Ce), titanium (Ti), and nitrogen (N) can also be used. In addition, fullerene oxides, fullerene oxides (C60) 2 O or fullerene addition products (C60-C60, C70-C60, C70-C70, etc.) can also be used. .
本發明所使用的煤煙狀物質以富勒烯製造時副生成的煤為佳。富勒烯的製造過程所產生的粗製富勒烯也包括在內。由粗製富勒烯將富勒烯溶劑萃取除去之後,殘渣中,含有較多的該煤煙狀物質。此煤煙狀碳物質具有如富勒烯般5員環與6員環鍵結的構造,且含有並未閉殼的無定形碳分子。 副生出煤煙狀物質的富勒烯的製造方法,可列舉例如抵抗加熱法、電弧放電法、微波法、高頻加熱法、CVD法、熱電漿法、燃燒法、雷射法、熱分解法。任一者皆在壓力800hPa以下的環境下進行製造。煤煙狀碳物質,可藉由例如在氣體燃燒法的情況,將烴原料與含氧的氣體在減壓環境下燃燒來得到。烴原料可使用例如甲苯、苯等的芳香族烴等。減壓條件定在3~800hPa,加熱條件定在1600℃~2000℃為佳。The soot-like substance used in the present invention is preferably coal that is by-produced during fullerene production. Crude fullerenes produced during the manufacturing process of fullerenes are also included. After the fullerene solvent is extracted and removed from the crude fullerene, the residue contains more soot-like substances. This soot-like carbon substance has a structure in which a 5-membered ring and a 6-membered ring are bonded like fullerenes, and contains amorphous carbon molecules without a closed shell. Examples of methods for producing fullerenes that produce soot-like substances include resistance heating methods, arc discharge methods, microwave methods, high-frequency heating methods, CVD methods, thermoplasma methods, combustion methods, laser methods, and thermal decomposition methods. All of them are manufactured in an environment with a pressure of 800hPa or less. The soot-like carbon material can be obtained, for example, by burning a hydrocarbon raw material and an oxygen-containing gas in a reduced pressure environment in the case of a gas combustion method. As the hydrocarbon raw material, aromatic hydrocarbons such as toluene and benzene can be used. The decompression condition is set at 3~800hPa, and the heating condition is set at 1600℃~2000℃.
若將烴原料與含氧的氣體在上述減壓環境下燃燒,則氫會由烴原料逃脫。此處,烴原料與含氧的氣體的混合比,以當量比計為2.5~3.5,以提高烴原料的量為佳。藉此,可使反應不完全燃燒。若反應完全燃燒,則烴原料中的碳與氧結合,會以一氧化碳或二氧化碳的形式被排出,碳彼此可能會變得不易鍵結。此外,當量比是將剛好完全燃燒的烴原料量與氧量的比例定為1。If the hydrocarbon feedstock and oxygen-containing gas are combusted under the aforementioned reduced pressure environment, hydrogen will escape from the hydrocarbon feedstock. Here, the mixing ratio of the hydrocarbon feedstock to the oxygen-containing gas is 2.5 to 3.5 in terms of equivalent ratio, and it is preferable to increase the amount of the hydrocarbon feedstock. In this way, the reaction can be incompletely burnt. If the reaction is completely burned, the carbon in the hydrocarbon feedstock will be combined with oxygen and will be discharged as carbon monoxide or carbon dioxide, and the carbons may become difficult to bond with each other. In addition, the equivalence ratio is to set the ratio of the amount of hydrocarbon feedstock just completely burned to the amount of oxygen as 1.
氫脫出後的烴原料並不安定,周圍的碳彼此容易凝集。此時,一部分會發生反應而產生化學鍵結。由這樣的過程所得到的碳化合物含有煤煙狀物質與其他碳化合物。 煤煙狀物質中,分子彼此發生鍵結,多個碳會鍵結,而含有無法如富勒烯般成為既定球狀分子構造的無定形碳分子。這種無定形碳分子的構造,與富勒烯的部分構造相同,可列舉富勒烯的製造過程中所產生的中間體,或具有球狀富勒烯一部分欠缺或並未閉殼的構造等的碳分子。此無定形碳分子亦可由多個這樣的碳分子集合而形成團簇構造。團簇構造包括以具有大尺寸未閉殼構造的碳分子包住具有小尺寸未閉殼構造的碳分子的方式構成的套疊狀的構造。The hydrocarbon feedstock after hydrogen removal is not stable, and surrounding carbon tends to aggregate with each other. At this time, some of them will react to produce chemical bonds. The carbon compound obtained by such a process contains soot-like substances and other carbon compounds. In the soot-like substance, molecules are bonded to each other, and multiple carbons are bonded, and it contains amorphous carbon molecules that cannot become a predetermined spherical molecular structure like fullerene. The structure of this amorphous carbon molecule is the same as the partial structure of fullerenes. Examples include intermediates produced during the production of fullerenes, or structures with spherical fullerenes that are partially lacking or have no closed shell. Of carbon molecules. This amorphous carbon molecule may also be a cluster structure formed by gathering a plurality of such carbon molecules. The cluster structure includes a telescopic structure constructed in such a way that carbon molecules having a large-size unclosed shell structure enclose carbon molecules having a small-size unclosed shell structure.
只要沒有損及分散性或自由基捕捉能力等的效果,碳簇(c)亦可具有取代基。取代基可例示茚、丙二酸、苯基酪酸甲酯等,富勒烯的衍生物,可例示ICBA(茚雙加成物)、ICMA(茚加成物)、PCBM(苯基-C61-酪酸甲酯等)、SAM(1-甲基-1H-吡咯并安息香酸加成物)等。The carbon cluster (c) may have a substituent as long as it does not impair the effect of dispersibility or radical capture ability. Examples of the substituent include indene, malonic acid, methyl phenylbutyrate, etc., derivatives of fullerene, including ICBA (indene double adduct), ICMA (indene adduct), PCBM (phenyl-C61- Methyl butyrate, etc.), SAM (1-methyl-1H-pyrrolobenzoic acid adduct), etc.
碳簇(c)的添加量,相對於乙烯性不飽和樹脂(A)100質量份,為0.00001~10質量份,以0.0001~5質量份為佳,0.005~1質量份為較佳。只要在0.00001質量份以上,則可防止乙烯性不飽和樹脂(A)的雙鍵聚合而使組成物膠體化。只要在10質量份以下,則在製成後述感光性樹脂組成物進行光硬化的情況也不會對硬化性造成不良影響。 只要乙烯性不飽和樹脂組成物中最終含有碳簇(c),即可得到本發明的效果。另外,若在合成乙烯性不飽和樹脂(A)的階段添加碳簇(c),則能夠更有效地使碳簇(c)分散於乙烯性不飽和樹脂組成物中。 乙烯性不飽和樹脂(A)的合成時所使用的碳簇(c)的添加量,相對於作為材料的聚合物與單體的合計100質量份,以0.0001~0.1質量份為佳,0.005~0.05質量份為較佳。 反應時所添加的碳簇(c)的量只要在0.1質量份以下,則在使乙烯性不飽和樹脂(A)自由基硬化時也不會阻礙此反應。只要在0.0001質量份以上,則可將獲得乙烯性不飽和樹脂(A)時的反應中所產生的自由基充分捕集,可防止乙烯性不飽和樹脂(A)的膠體化。The addition amount of the carbon cluster (c) is 0.00001 to 10 parts by mass relative to 100 parts by mass of the ethylenically unsaturated resin (A), preferably 0.0001 to 5 parts by mass, and more preferably 0.005 to 1 part by mass. As long as it is 0.00001 parts by mass or more, the double bond polymerization of the ethylenically unsaturated resin (A) can be prevented and the composition can be colloidal. As long as it is 10 parts by mass or less, the curability will not be adversely affected when the photosensitive resin composition described later is prepared and photocured. As long as the ethylenically unsaturated resin composition finally contains the carbon cluster (c), the effect of the present invention can be obtained. In addition, if the carbon cluster (c) is added at the stage of synthesizing the ethylenically unsaturated resin (A), the carbon cluster (c) can be more effectively dispersed in the ethylenically unsaturated resin composition. The addition amount of the carbon cluster (c) used in the synthesis of the ethylenically unsaturated resin (A) is preferably 0.0001 to 0.1 parts by mass, 0.005 to 100 parts by mass of the total polymer and monomer as the material. 0.05 parts by mass is preferable. As long as the amount of carbon clusters (c) added during the reaction is 0.1 parts by mass or less, the reaction will not be hindered even when the ethylenically unsaturated resin (A) is cured by radicals. As long as it is 0.0001 part by mass or more, radicals generated in the reaction when the ethylenically unsaturated resin (A) is obtained can be sufficiently trapped, and colloidization of the ethylenically unsaturated resin (A) can be prevented.
碳簇(c)的使用量少,因此從取得的方便性等看來,碳簇(c)以使用未經取代的富勒烯為佳,使用含有C60、C70與其他高次富勒烯類的混合且未經取代的富勒烯為較佳。The amount of carbon cluster (c) used is small, so from the viewpoint of convenience, etc., it is better to use unsubstituted fullerene for carbon cluster (c), which contains C60, C70 and other higher-order fullerenes. The mixed and unsubstituted fullerenes are preferred.
碳簇(c)可使用例如Frontier Carbon公司製的富勒烯混合物nanom mix ST(由C60約60%、C70約25%、其他高次富勒烯類所構成)。For the carbon cluster (c), for example, a fullerene mixture nanom mix ST (composed of C60 about 60%, C70 about 25%, and other high-order fullerenes) manufactured by Frontier Carbon can be used.
[碳簇(c)以外的聚合禁止劑] 碳簇(c)以外的聚合禁止劑只要是本發明所關連的碳簇(c)除外的,且通常為了防止導入乙烯性不飽和樹脂(A)的雙鍵的聚合造成的膠體化所添加的聚合禁止劑,則種類並未受到特別限定,而具體而言,可列舉氫醌、甲基氫醌、氫醌單甲醚、二丁基羥基甲苯等。[Polymerization inhibitors other than carbon cluster (c)] Polymerization inhibitors other than the carbon cluster (c) except for the carbon cluster (c) related to the present invention are usually added to prevent colloidization caused by polymerization of the double bond introduced into the ethylenically unsaturated resin (A) The type of the polymerization inhibitor is not particularly limited, but specific examples include hydroquinone, methylhydroquinone, hydroquinone monomethyl ether, and dibutylhydroxytoluene.
[乙烯性不飽和樹脂(A)] 本發明之乙烯性不飽和樹脂(A)只要是含有乙烯性不飽和基的樹脂,則並未受到特別限定,宜為藉由使含有環氧基的化合物(a)與含有羧基的化合物(b)反應所得到的樹脂,並且前述含有環氧基的化合物(a)與前述含有羧基的化合物(b)的至少一種化合物含有乙烯性不飽和基。例如可藉由使含有環氧基的樹脂與含有羧基的不飽和化合物在作為聚合禁止劑的碳簇(c)及觸媒存在下反應的方法來獲得。或者,例如還可藉由使含有環氧基的不飽和化合物與含有羧基的樹脂在作為聚合禁止劑的碳簇(c)及觸媒存在下反應的方法來獲得。[Ethylene Unsaturated Resin (A)] The ethylenically unsaturated resin (A) of the present invention is not particularly limited as long as it is a resin containing an ethylenically unsaturated group, and it is preferable to combine an epoxy group-containing compound (a) with a carboxyl group-containing compound (b). ) A resin obtained by the reaction, wherein at least one of the epoxy group-containing compound (a) and the carboxyl group-containing compound (b) contains an ethylenically unsaturated group. For example, it can be obtained by a method of reacting an epoxy group-containing resin and a carboxyl group-containing unsaturated compound in the presence of a carbon cluster (c) as a polymerization inhibitor and a catalyst. Alternatively, for example, it can also be obtained by a method of reacting an epoxy group-containing unsaturated compound and a carboxyl group-containing resin in the presence of a carbon cluster (c) as a polymerization inhibitor and a catalyst.
本發明所關連的含有環氧基的化合物(a)只要是具有環氧基的化合物,則並未受到特別限定。合適的例子可列舉後述第一實施態樣中的含有環氧基的共聚物(P1)、後述第二實施態樣及第四實施態樣中的含有環氧基的乙烯性不飽和化合物(m-1)、後述第三實施態樣中的環氧樹脂(P3)。 本發明所關連的含有羧基的化合物(b)只要是具有羧基的化合物,則並未受到特別限定。合適的例子可列舉後述第一實施態樣及第三實施態樣中的含有羧基的乙烯性不飽和化合物(m-2)、後述第二實施態樣中的含有羧基的共聚物(P2)、後述第四實施態樣中的含有羧基的樹脂(P4)。The epoxy group-containing compound (a) related to the present invention is not particularly limited as long as it is a compound having an epoxy group. Suitable examples include the epoxy group-containing copolymer (P1) in the first embodiment described below, and the epoxy group-containing ethylenically unsaturated compound (m) in the second embodiment and fourth embodiment described below. -1) Epoxy resin (P3) in the third embodiment described later. The carboxyl group-containing compound (b) related to the present invention is not particularly limited as long as it is a compound having a carboxyl group. Suitable examples include the carboxyl group-containing ethylenically unsaturated compound (m-2) in the first embodiment and the third embodiment described later, the carboxyl group-containing copolymer (P2) in the second embodiment described later, The carboxyl group-containing resin (P4) in the fourth embodiment will be described later.
碳簇(c)的使用量,例如在相對於含有環氧基的化合物與含有羧基的化合物的合計100質量份,為0.00001~10質量份的情況下,最終所得到的乙烯性不飽和樹脂組成物,相對於乙烯性不飽和樹脂(A)100質量份,含有0.00001~10質量份的碳簇(c)。The amount of carbon cluster (c) used is, for example, 0.00001-10 parts by mass relative to the total of 100 parts by mass of the epoxy group-containing compound and the carboxyl group-containing compound, and the finally obtained ethylenically unsaturated resin composition It contains 0.00001-10 parts by mass of carbon cluster (c) with respect to 100 parts by mass of the ethylenically unsaturated resin (A).
[第一實施態樣] [乙烯性不飽和樹脂(A1)] 本實施態樣的乙烯性不飽和樹脂(A1),是作為含有羧基的化合物(b)的含有羧基的乙烯性不飽和化合物(m-2)開環加成於作為含有環氧基的化合物(a)的含有環氧基的共聚物(P1)的環氧基,因應必要進一步多元酸酐(d)加成於前述環氧基開環所產生的羥基而成的具有乙烯性不飽和基的樹脂。前述含有環氧基的共聚物(P1)是含有來自含有環氧基的乙烯性不飽和化合物(m-1)的結構單元,與選自由來自具有碳數10~20之橋聯環式烴基的聚合性單體(m-3)的結構單元及來自上述化學式(1)所表示之聚合性單體(m-4)的結構單元所構成的群中的至少一種的共聚物。乙烯性不飽和樹脂(A1)可進一步含有來自含有芳香環的聚合性單體(m-5)的結構單元等。[First implementation aspect] [Ethylene Unsaturated Resin (A1)] The ethylenically unsaturated resin (A1) of this embodiment is a carboxyl-containing ethylenic unsaturated compound (m-2) which is a carboxyl-containing compound (b), which is a ring-opening addition to an epoxy-containing compound ( a) The epoxy group of the epoxy group-containing copolymer (P1), if necessary, further polybasic acid anhydride (d) is added to the hydroxyl group generated by the epoxy group ring-opening, and a resin having an ethylenically unsaturated group . The aforementioned epoxy group-containing copolymer (P1) contains a structural unit derived from an epoxy group-containing ethylenically unsaturated compound (m-1) and is selected from those derived from bridged cyclic hydrocarbon groups having 10 to 20 carbon atoms A copolymer of at least one of the structural unit of the polymerizable monomer (m-3) and the structural unit derived from the polymerizable monomer (m-4) represented by the above chemical formula (1). The ethylenically unsaturated resin (A1) may further contain a structural unit derived from an aromatic ring-containing polymerizable monomer (m-5).
本實施態樣所關連的乙烯性不飽和樹脂(A1),藉由含有含有羧基的乙烯性不飽和化合物(m-2)的加成反應所產生的構造單元,可導入感光性優異的雙鍵,同時藉由環氧基的開環,可得到鹼顯像性優異的羥基。此外,只要藉由使多元酸酐(d)加成於所得到的羥基來導入羧酸,則可提高鹼顯像性。藉由此結構單元,硬化物會表現出足夠的硬度,而且表現出高耐溶劑性。 另外,藉由不使全部的環氧基與含有羧基的乙烯性不飽和化合物(m-2)反應,而使一部分殘留,還可同時表現出熱硬化性。The ethylenically unsaturated resin (A1) related to this embodiment can introduce a double bond with excellent photosensitivity by containing the structural unit produced by the addition reaction of the carboxyl-containing ethylenically unsaturated compound (m-2) At the same time, by opening the epoxy group, a hydroxyl group with excellent alkali developability can be obtained. In addition, if a polybasic acid anhydride (d) is added to the obtained hydroxyl group to introduce a carboxylic acid, the alkali developability can be improved. With this structural unit, the hardened product will exhibit sufficient hardness and exhibit high solvent resistance. In addition, by not allowing all epoxy groups to react with the carboxyl group-containing ethylenically unsaturated compound (m-2), a part of the epoxy groups remains, and thermosetting properties can be exhibited at the same time.
[含有環氧基的共聚物(P1)] 形成本實施態樣的乙烯性不飽和樹脂(A1)所關連的含有環氧基的共聚物(P1)(以下也會有簡稱為「共聚物(P1)」的情形)的單體(M1),包含含有環氧基的乙烯性不飽和化合物(m-1),與選自由具有碳數10~20之橋聯環式烴基的聚合性單體(m-3)及上述化學式(1)所表示之聚合性單體(m-4)所構成的群中的至少一種。單體(M1)可進一步包含含有芳香環的聚合性單體(m-5)或其他聚合性單體(m-6)等。藉由進一步具有含有芳香環的聚合性單體(m-5),可得到著色劑分散性更優異的含有環氧基的共聚物(P1)。[Epoxy-containing copolymer (P1)] The monomer (M1) that forms the epoxy group-containing copolymer (P1) related to the ethylenically unsaturated resin (A1) of this embodiment (hereinafter also referred to as "copolymer (P1)") , Comprising an epoxy-containing ethylenically unsaturated compound (m-1), and a polymerizable monomer (m-3) selected from bridged cyclic hydrocarbon groups having 10 to 20 carbon atoms and the above chemical formula (1) At least one of the group consisting of the indicated polymerizable monomer (m-4). The monomer (M1) may further include an aromatic ring-containing polymerizable monomer (m-5), other polymerizable monomers (m-6), and the like. By further having an aromatic ring-containing polymerizable monomer (m-5), an epoxy group-containing copolymer (P1) having more excellent colorant dispersibility can be obtained.
[含有環氧基的乙烯性不飽和化合物(m-1)] 含有環氧基的乙烯性不飽和化合物(m-1)(以下也會有簡稱為「單體(m-1)」的情形)只要是不具有羧基,具有環氧基與乙烯性不飽和基的單體,則並未受到特別限定。具體例子,可列舉(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸2-縮水甘油氧基乙酯、(甲基)丙烯酸4-羥丁酯縮水甘油醚、3,4-環氧環己基甲基(甲基)丙烯酸酯、其內酯加成物(例如DAICEL化學工業股份有限公司製CYCLOMER(註冊商標)A200、M100)、3,4-環氧環己基甲基-3’,4’-環氧環己烷羧酸酯的單(甲基)丙烯酸酯、(甲基)丙烯酸二環戊烯酯的環氧化物、二環戊烯氧基乙基(甲基)丙烯酸酯的環氧化物等。這些含有環氧基的乙烯性不飽和化合物(m-1)可單獨使用或使用兩種以上。尤其,從取得的方便性及反應性良好的觀點看來,以(甲基)丙烯酸縮水甘油酯為適合。[Ethylene unsaturated compound containing epoxy group (m-1)] An epoxy-containing ethylenically unsaturated compound (m-1) (hereinafter sometimes referred to as "monomer (m-1)") as long as it does not have a carboxyl group, it has an epoxy group and an ethylenically unsaturated group The monomers are not particularly limited. Specific examples include glycidyl (meth)acrylate, 2-glycidoxyethyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate glycidyl ether, 3,4-epoxycyclohexyl Methyl (meth)acrylate, its lactone adduct (for example, CYCLOMER (registered trademark) A200, M100 manufactured by DAICEL Chemical Industry Co., Ltd.), 3,4-epoxycyclohexylmethyl-3',4' -Mono(meth)acrylate of epoxycyclohexane carboxylate, epoxy of dicyclopentenyl (meth)acrylate, epoxy of dicyclopentenoxyethyl (meth)acrylate物, etc. These epoxy group-containing ethylenically unsaturated compounds (m-1) can be used alone or in two or more types. In particular, from the viewpoint of availability and good reactivity, glycidyl (meth)acrylate is suitable.
來自含有環氧基的乙烯性不飽和化合物(m-1)的結構單元及後述含有羧基的乙烯性不飽和化合物(m-2),為了附加上表現出光硬化性的感光性基,在本發明其中一個形態的乙烯性不飽和樹脂(A1)之中是必須的來源結構。 藉由導入表現出光硬化性的感光性基,硬化膜會表現出足夠的硬度,而且表現出高耐溶劑性。The structural unit derived from the epoxy group-containing ethylenic unsaturated compound (m-1) and the carboxyl group-containing ethylenic unsaturated compound (m-2) described later, in order to add a photosensitive group exhibiting photocuring properties, in the present invention One form of ethylenically unsaturated resin (A1) is an essential source structure. By introducing a photosensitive base exhibiting photocurability, the cured film will exhibit sufficient hardness and exhibit high solvent resistance.
[聚合性單體(m-3)] 聚合性單體(m-3)(以下也會有簡稱為「單體(m-3)]的情形)具有碳數10~20的橋聯環式烴基。此處,橋聯環式烴,意指由金剛烷、降莰烷所代表的具有下述式(2)或(3)所表示的構造的化合物,橋聯環式烴基,是指相當於將該構造中一部分的氫除去之後的殘留部分的基團。另外,聚合性單體(m-3)不包括後述聚合性單體(m-4)。[Polymerizable monomer (m-3)] The polymerizable monomer (m-3) (hereinafter sometimes referred to simply as "monomer (m-3)]) has a bridged cyclic hydrocarbon group with 10 to 20 carbon atoms. Here, the bridged cyclic hydrocarbon, It means a compound represented by adamantane and norbornane having a structure represented by the following formula (2) or (3), and a bridged cyclic hydrocarbon group refers to the structure after removing a part of the hydrogen The remaining part of the group. In addition, the polymerizable monomer (m-3) does not include the polymerizable monomer (m-4) described later.
(式(2)中,A、B分別表示直鏈或分支伸烷基(包含環式),R3表示氫原子或甲基。A、B可相同或相異,A、B的分枝彼此可連接成為環狀)。(In formula (2), A and B respectively represent linear or branched alkylene (including cyclic formula), and R3 represents a hydrogen atom or a methyl group. A and B may be the same or different, and the branches of A and B may be mutually exclusive The connection becomes a ring).
(式(3)中,A’、B’、D分別表示直鏈或分支伸烷基(包含環式),R4表示氫原子或甲基。A’、B’、D可相同或相異,A’、B’、D的分枝彼此可連接成為環狀)。(In formula (3), A', B', and D each represent a linear or branched alkylene group (including cyclic formula), and R4 represents a hydrogen atom or a methyl group. A', B', and D may be the same or different, The branches of A', B', and D can be connected to each other to form a ring).
單體(m-3)以具有碳數10~20之橋聯環式烴基之(甲基)丙烯酸酯為佳,具有(甲基)丙烯酸金剛烷酯或下述式(4)所表示的構造的(甲基)丙烯酸酯為較佳。The monomer (m-3) is preferably a (meth)acrylate having a bridged cyclic hydrocarbon group with 10 to 20 carbons, and has a structure represented by adamantyl (meth)acrylate or the following formula (4) The (meth)acrylate is preferred.
(式(4)中,R5~R7分別表示氫原子或甲基。R8、R9為氫原子或甲基、或可互相連結形成飽和或不飽和之環,該環宜為5員環或6員環。*表示連結於(甲基)丙烯醯氧基的鍵結鍵)。(In formula (4), R5 to R7 respectively represent a hydrogen atom or a methyl group. R8 and R9 are a hydrogen atom or a methyl group, or may be connected to each other to form a saturated or unsaturated ring. The ring is preferably a 5-membered ring or a 6-membered ring Ring. * represents the bonding bond to the (meth)acryloyloxy group).
上述(m-3)的例子,可列舉(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸金剛烷酯等。這些可單獨或組合兩種以上來使用。Examples of (m-3) above include dicyclopentenyl (meth)acrylate, dicyclopentyl (meth)acrylate, isocamyl (meth)acrylate, adamantyl (meth)acrylate, etc. . These can be used alone or in combination of two or more.
[聚合性單體(m-4)] 聚合性單體(m-4)(以下也會有簡稱為「單體(m-4)」的情況)為下述的一般式(1)所表示的單體。[Polymerizable monomer (m-4)] The polymerizable monomer (m-4) (hereinafter sometimes referred to simply as "monomer (m-4)") is a monomer represented by the following general formula (1).
(式(1)中的X及X’各自獨立,表示氫原子、直鏈或可分支之碳數1~4之烴基,R1及R2各自獨立,為氫原子或可具有取代基之碳數1~20之烴基,亦可採取連接R1及R2的環狀構造)。(X and X'in the formula (1) are each independent and represent a hydrogen atom, a linear or branchable hydrocarbon group with 1 to 4 carbons, and R1 and R2 are each independent, and each is a hydrogen atom or a substituted carbon number 1 The hydrocarbon group of -20 may also adopt a cyclic structure connecting R1 and R2).
單體(m-4)只要具有一般式(1)所表示的化學構造,則並未受到特別限定。在一般式(1)中,表示碳數1~4之直鏈或支鏈烴基的X及X’的例子,可列舉甲基、乙基、正丙基、異丙基、正丁基、異丁基、第三丁基等。另外,R1及R2所表示的可具有取代基之碳數1~20之烴基中的取代基,可列舉烷氧基、芳香基等。R1及R2的例子,可列舉甲基、乙基、正丙基、異丙基、正丁基、異丁基、第三丁基、第三戊基、硬脂醯基、月桂基、2-乙基己基等的直鏈或支鏈之烷基;環己基、第三丁基環己基、二環戊二烯基、三環癸基基、異莰基、金剛烷基、2-甲基-2-金剛烷基等的脂環式基;1-甲氧基乙基、1-乙氧基乙基等的經烷氧基取代的烷基;苯基芳烷基等的經芳香基取代的烷基等。The monomer (m-4) is not particularly limited as long as it has a chemical structure represented by general formula (1). In the general formula (1), examples of X and X'representing a linear or branched hydrocarbon group having 1 to 4 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, iso Butyl, tertiary butyl, etc. In addition, the substituent in the optionally substituted hydrocarbon group having 1 to 20 carbons represented by R1 and R2 includes an alkoxy group and an aromatic group. Examples of R1 and R2 include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tertiary butyl, tertiary pentyl, stearyl, lauryl, 2- Ethylhexyl and other linear or branched alkyl groups; cyclohexyl, tertiary butylcyclohexyl, dicyclopentadienyl, tricyclodecyl, isobornyl, adamantyl, 2-methyl- Alicyclic groups such as 2-adamantyl groups; alkyl groups substituted with alkoxy groups such as 1-methoxyethyl and 1-ethoxyethyl groups; alkyl groups substituted with aromatic groups such as phenylaralkyl groups Alkyl and so on.
具有一般式(1)所表示的化學構造的單體(m-4)的例子,可列舉降莰烯(雙環[2.2.1]庚-2-烯)、5-甲基雙環[2.2.1]庚-2-烯、5-乙基雙環[2.2.1]庚-2-烯、四環[4.4.0.12,5 .17,10 ]十二-3-烯、8-甲基四環[4.4.0.12,5 .17,10 ]十二-3-烯、8-乙基四環[4.4.0.12,5 .17,10 ]十二-3-烯、二環戊二烯、三環[5.2.1.02,6 ]癸-8-烯、三環[5.2.1.02,6 ]癸-3-烯、三環[4.4.0.12,5 ]十一-3-烯、三環[6.2.1.01,8 ]十一-9-烯、三環[6.2.1.01,8 ]十一-4-烯、四環[4.4.0.12,5 .17,10 .01,6 ]十二-3-烯、8-甲基四環[4.4.0.12,5 .17,10 .01,6 ]十二-3-烯、8-亞乙基四環[4.4.0.12,5 .17,12 ]十二-3-烯、8-亞乙基四環[4.4.0.12,5 .17,10 .01,6 ]十二-3-烯、五環[6.5.1.13,6 .02,7 .09,13 ]十五-4-烯、五環[7.4.0.12,5 .19,12 .08,13 ]十五-3-烯等。這些可單獨或組合兩種以上來使用。Examples of the monomer (m-4) having the chemical structure represented by the general formula (1) include norbornene (bicyclo[2.2.1]hept-2-ene), 5-methylbicyclo[2.2.1 ] hept-2-ene, 5-ethyl-bicyclo [2.2.1] hept-2-ene, tetracyclo [4.4.0.1 2,5 .1 7,10] twelve-3-ene, 8-methyl-four ring [4.4.0.1 2,5 .1 7,10] twelve-3-ene, 8-ethyl tetracyclo [4.4.0.1 2,5 .1 7,10] twelve-3-ene, dicyclopentadiene Diene, tricyclo[5.2.1.0 2,6 ]dec-8-ene, tricyclo[5.2.1.0 2,6 ]dec-3-ene, tricyclo[4.4.0.1 2,5 ]undec-3-ene Alkene, tricyclo[6.2.1.0 1,8 ]undec-9-ene, tricyclo[6.2.1.0 1,8 ]undec-4-ene, tetracyclo[4.4.0.1 2,5 .1 7,10 .0 1,6] dodeca-3-ene, 8-methyl-tetracyclo [4.4.0.1 2,5 .1 7,10 .0 1,6] twelve-3-ene, 8-ethylidene-four ring [4.4.0.1 2,5 .1 7,12] twelve-3-ene, 8-ethylidene tetracyclo [4.4.0.1 2,5 .1 7,10 .0 1,6] twelve -3 - ene, pentacyclo [6.5.1.1 3,6 .0 2,7 .0 9,13] fifteen-4-ene, pentacyclo [7.4.0.1 2,5 .1 9,12 .0 8,13] Penta-3-ene and so on. These can be used alone or in combination of two or more.
藉由使用上述單體(m-3)及/或上述單體(m-4),有助於硬化膜的平滑的塗佈性、高耐熱分解性及高耐熱黃變性。此外,單體(m-3)與單體(m-4)可使用其中一者或使用兩者。The use of the monomer (m-3) and/or the monomer (m-4) contributes to smooth coating properties, high thermal decomposition resistance, and high thermal yellowing resistance of the cured film. In addition, one or both of the monomer (m-3) and the monomer (m-4) can be used.
[含有芳香環的聚合性單體(m-5)] 含有芳香環的聚合性單體(m-5)(以下也會有簡稱為「單體(m-5)」的情形)是不具有羧基、環氧基,而具有芳香環的單體。可列舉例如苯乙烯、α-甲基苯乙烯、鄰乙烯基甲苯、間乙烯基甲苯、對乙烯基甲苯、鄰氯苯乙烯、間氯苯乙烯、對氯苯乙烯、鄰甲氧基苯乙烯、間甲氧基苯乙烯、對甲氧基苯乙烯、對硝基苯乙烯、對氰基苯乙烯、對乙醯基胺基苯乙烯等的芳香族乙烯基化合物;(甲基)丙烯酸苄酯、(甲基)丙烯酸松脂酯、(甲基)丙烯酸苯酯、異丙苯基(甲基)丙烯酸酯、苯氧基乙基(甲基)丙烯酸酯、苯氧基-聚乙二醇(甲基)丙烯酸酯(商品名:LIGHT ACRYLATE P-200A,共榮化學公司製)、壬基苯氧基聚乙二醇單(甲基)丙烯酸酯、(甲基)丙烯酸鄰苯氧基苄酯、(甲基)丙烯酸間苯氧基苄酯、(甲基)丙烯酸對苯氧基苄酯、(甲基)丙烯酸4-苯氧基苯酯、(甲基)丙烯酸聯苯氧基乙酯、乙氧基化鄰苯基酚(甲基)丙烯酸酯、(甲基)丙烯酸萘酯、(甲基)丙烯酸蒽酯等。這些之中,從彈性回復率的觀點看來,以在本發明所使用的乙烯性不飽和樹脂(A1)導入具有選自由(甲基)丙烯酸苄酯、苯乙烯、聯苯骨架、萘骨架及蒽骨架所構成的群中的至少一種的結構單元為較佳。[Polymerizable monomer containing aromatic ring (m-5)] The aromatic ring-containing polymerizable monomer (m-5) (hereinafter sometimes referred to as "monomer (m-5)") is a monomer that does not have a carboxyl group or an epoxy group, but an aromatic ring. Examples include styrene, α-methylstyrene, o-vinyl toluene, m-vinyl toluene, p-vinyl toluene, o-chlorostyrene, m-chlorostyrene, p-chlorostyrene, o-methoxystyrene, Aromatic vinyl compounds such as m-methoxystyrene, p-methoxystyrene, p-nitrostyrene, p-cyanostyrene, and p-acetamidostyrene; benzyl (meth)acrylate, Rosin (meth)acrylate, phenyl (meth)acrylate, cumyl (meth)acrylate, phenoxyethyl (meth)acrylate, phenoxy-polyethylene glycol (methyl) ) Acrylate (trade name: LIGHT ACRYLATE P-200A, manufactured by Kyoei Chemical Co., Ltd.), nonylphenoxy polyethylene glycol mono(meth)acrylate, o-phenoxybenzyl (meth)acrylate, ( M-phenoxybenzyl (meth)acrylate, p-phenoxybenzyl (meth)acrylate, 4-phenoxyphenyl (meth)acrylate, biphenoxyethyl (meth)acrylate, ethoxy Alkylated ortho-phenylphenol (meth)acrylate, naphthyl (meth)acrylate, anthracene (meth)acrylate, etc. Among these, from the standpoint of elastic recovery rate, the ethylenically unsaturated resin (A1) used in the present invention has a benzyl (meth)acrylate, styrene, biphenyl skeleton, naphthalene skeleton and At least one structural unit in the group formed by the anthracene skeleton is preferable.
[其他聚合性單體(m-6)] 本實施態樣所關連的含有環氧基的共聚物(P1),亦可與單體(m-1)~(m-5)以外的其他聚合性單體(m-6)(以下也會有簡稱為「單體(m-6)」的情形)共聚合。其他聚合性單體(m-6)是除了前述單體(m-1)、(m-3)、(m-4)、(m-5)、後述單體(m-2)所揭示的以外的可共聚合的單體。此單體(m-6),一般而言是具有乙烯性不飽和基的自由基聚合性化合物。例如此單體(m-6),可列舉(甲基)丙烯酸酯類、(甲基)丙烯醯胺、馬來醯亞胺類、不飽和二羧酸二酯、丁二烯等的二烯類等。(甲基)丙烯酸酯類的具體例子,包括(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸新戊酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸十二烷酯、(甲基)丙烯酸環戊酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸甲酯環己酯、(甲基)丙烯酸乙酯環己酯、(甲基)丙烯酸松脂酯、(甲基)丙烯酸烯丙酯、四氫呋喃甲基(甲基)丙烯酸酯、(甲基)丙烯酸三苯基甲基酯、(甲基)丙烯酸異丙苯酯、(甲基)丙烯酸3-(N,N-二甲基胺基)丙基酯、(甲基)丙烯酸萘酯、(甲基)丙烯酸蒽酯等。(甲基)丙烯醯胺的具體例子,包括(甲基)丙烯醯胺、(甲基)丙烯酸N,N二甲基醯胺、(甲基)丙烯酸N,N二乙基醯胺、(甲基)丙烯酸N,N-二丙基醯胺、(甲基)丙烯酸N,N-二異丙基醯胺、(甲基)丙烯酸蒽基醯胺等。馬來醯亞胺類的具體例子,包括(甲基)丙烯酸醯苯胺、(甲基)丙烯醯基腈、丙烯醛、氯乙烯、偏二氯乙烯、氟乙烯、偏二氟乙烯、N-乙烯基吡咯烷酮、醋酸乙烯酯等的乙烯基化合物;N-環己基馬來醯亞胺、N-月桂基馬來醯亞胺等。不飽和二羧酸二酯的具體例子,包括檸康酸二乙酯、馬來酸二乙酯、富馬酸二乙酯、伊康酸二乙基等。這些可因應必要單獨或組合兩種以上來使用。[Other polymerizable monomers (m-6)] The epoxy group-containing copolymer (P1) related to this embodiment can also be combined with other polymerizable monomers (m-6) other than monomers (m-1) to (m-5) (the following will also be It may be referred to as "monomer (m-6)" for short) Copolymerization. Other polymerizable monomers (m-6) are disclosed in addition to the aforementioned monomers (m-1), (m-3), (m-4), (m-5), and the monomer (m-2) described later Other copolymerizable monomers. This monomer (m-6) is generally a radically polymerizable compound having an ethylenically unsaturated group. For example, this monomer (m-6) includes dienes such as (meth)acrylates, (meth)acrylamides, maleimines, unsaturated dicarboxylic acid diesters, butadiene, etc. Class etc. Specific examples of (meth)acrylates include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, (meth) N-butyl acrylate, second butyl (meth)acrylate, isobutyl (meth)acrylate, tertiary butyl (meth)acrylate, amyl (meth)acrylate, neopentyl (meth)acrylate , Benzyl (meth)acrylate, isoamyl (meth)acrylate, hexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl (meth)acrylate, (meth) Dodecyl acrylate, cyclopentyl (meth)acrylate, cyclohexyl (meth)acrylate, methyl cyclohexyl (meth)acrylate, ethyl cyclohexyl (meth)acrylate, (meth) Rosin acrylate, allyl (meth)acrylate, tetrahydrofuran methyl (meth)acrylate, triphenylmethyl (meth)acrylate, cumyl (meth)acrylate, (meth)acrylic acid 3-(N,N-dimethylamino)propyl ester, naphthyl (meth)acrylate, anthracene (meth)acrylate, etc. Specific examples of (meth)acrylamide include (meth)acrylamide, (meth)acrylic acid N,N dimethylamide, (meth)acrylic acid N,N diethylamide, (meth)acrylic acid (Base) acrylic acid N,N-dipropylamide, (meth)acrylic acid N,N-diisopropylamide, (meth)acrylic acid anthrylamide, etc. Specific examples of maleimines include (meth)acrylic aniline, (meth)acrylonitrile, acrolein, vinyl chloride, vinylidene chloride, vinyl fluoride, vinylidene fluoride, and N-ethylene Vinyl compounds such as pyrrolidone and vinyl acetate; N-cyclohexyl maleimide, N-lauryl maleimide, etc. Specific examples of unsaturated dicarboxylic acid diesters include diethyl citraconic acid, diethyl maleate, diethyl fumarate, diethyl itaconic acid, and the like. These can be used alone or in combination of two or more as necessary.
[含有環氧基的共聚物(P1)中來自各單體的構造的比例] 在本發明所關連的共聚物(P1)之中,其單體(M1)含有單體(m-1),在因應必要含有例如單體(m-3)、或單體(m-4)、或單體(m-5)的情況下,來自各單體的構造的比例,是使用為了進行共聚合反應所添加的各聚合性單體的莫耳比之值。各單體的摻合比例(莫耳比)並無特別限制,單體(m-1)的摻合比例,宜為9~70莫耳%,較佳為13~65莫耳%。單體(m-1)的摻合比例若在9莫耳%以上,則製成感光性樹脂組成物時可表現出充足的硬化性。單體(m-1)的摻合比例若在70莫耳%以下,則單體(m-3)及/或單體(m-4)的摻合比例夠多,可得到具有所希望的耐熱分解性或折射率的乙烯性不飽和樹脂(A1)。[The ratio of the structure derived from each monomer in the epoxy group-containing copolymer (P1)] In the copolymer (P1) related to the present invention, its monomer (M1) contains monomer (m-1), and if necessary, it contains monomer (m-3) or monomer (m-4). , Or in the case of the monomer (m-5), the ratio derived from the structure of each monomer is a value using the molar ratio of each polymerizable monomer added for the copolymerization reaction. The blending ratio (molar ratio) of each monomer is not particularly limited. The blending ratio of the monomer (m-1) is preferably 9-70 mol%, preferably 13-65 mol%. If the blending ratio of the monomer (m-1) is 9 mol% or more, sufficient curability can be exhibited when it is made into a photosensitive resin composition. If the blending ratio of the monomer (m-1) is 70 mol% or less, the blending ratio of the monomer (m-3) and/or the monomer (m-4) is large enough to obtain the desired Ethylene unsaturated resin (A1) with heat decomposition resistance or refractive index.
在使用單體(m-3)及/或單體(m-4)的情況下,其摻合比例,相對於含有環氧基的共聚物(P1)的單體(M1)的合計量100莫耳%,以超過0莫耳%且在40莫耳%以下為佳,超過0莫耳%且在30莫耳%以下為較佳。其摻合比例若超過0莫耳%,則可得到所希望的耐熱分解性或耐熱黃變性、及在溶劑中良好的溶解性。 使用單體(m-5)的情況下,其摻合比例,相對於含有環氧基的共聚物(P1)的單體(M1)的合計量100莫耳%,以超過0莫耳%且在50莫耳%以下為佳,超過0莫耳%且在40莫耳%以下為較佳。 在使用單體(m-6)的情況下,其摻合比例,相對於含有環氧基的共聚物(P1)的單體(M1)的合計量100莫耳%,以超過0莫耳%且在10莫耳%以下為佳,超過0莫耳%且在5莫耳%以下為較佳。In the case of using the monomer (m-3) and/or the monomer (m-4), the blending ratio is 100 relative to the total amount of the monomer (M1) of the epoxy group-containing copolymer (P1) The mol% is preferably more than 0 mol% and 40 mol% or less, and more than 0 mol% and 30 mol% or less. If the blending ratio exceeds 0 mol%, the desired thermal decomposition resistance or thermal yellowing resistance and good solubility in solvents can be obtained. In the case of using the monomer (m-5), the blending ratio is 100 mol% relative to the total amount of the monomer (M1) of the epoxy-containing copolymer (P1), and it exceeds 0 mol% and It is preferably 50 mol% or less, and more than 0 mol% and 40 mol% or less. In the case of using the monomer (m-6), the blending ratio is 100 mol% relative to the total amount of the monomer (M1) of the epoxy-containing copolymer (P1), and exceeds 0 mol% It is preferably 10 mol% or less, and more than 0 mol% and 5 mol% or less.
[共聚合反應(含有環氧基的共聚物(P1)的製造方法)] 本發明所關連的含有環氧基的共聚物(P1),可使用單體(M1)的共聚合反應來製造。在本發明中進行的共聚合反應可依據該技術領域中周知的自由基聚合方法來進行。例如只要使共聚合所使用的單體溶解於溶劑之後,在該溶液中添加聚合起始劑,在50~140℃,較佳為60~130℃下,反應1~20小時,較佳為1~12小時即可。另外還可在調整至50~140℃的溶劑中滴入共聚合所使用的單體與聚合起始劑,同時使其反應。[Copolymerization reaction (method for producing epoxy group-containing copolymer (P1))] The epoxy group-containing copolymer (P1) related to the present invention can be produced by copolymerization of the monomer (M1). The copolymerization reaction carried out in the present invention can be carried out according to a radical polymerization method known in the technical field. For example, after dissolving the monomers used in the copolymerization in a solvent, add a polymerization initiator to the solution, and react at 50 to 140°C, preferably 60 to 130°C, for 1 to 20 hours, preferably 1 ~12 hours. In addition, the monomer and the polymerization initiator used in the copolymerization may be dropped into a solvent adjusted to 50 to 140°C and allowed to react at the same time.
此共聚合反應可使用的溶劑只要是對自由基聚合沒有活性的溶劑,則並未受到特別限定,可使用通常使用的有機溶劑。 共聚合反應溶劑可使用後述加成反應用溶劑。The solvent that can be used in this copolymerization reaction is not particularly limited as long as it is a solvent that is inactive for radical polymerization, and a commonly used organic solvent can be used. As the copolymerization reaction solvent, the solvent for addition reaction described later can be used.
此共聚合反應所使用的溶劑的使用量並未受到特別限定,在將共聚合所使用的單體的合計定為100質量份時,一般而言為30~1000質量份,宜為50~800質量份。尤其,藉由將溶劑的使用量定為1000質量份以下,可抑制鏈轉移作用造成共聚物(P1)的分子量的降低,且可將共聚物(P1)的黏度控制在適當的範圍。另外,藉由將溶劑的使用量定在30質量份以上,可防止異常的聚合反應,使聚合反應安定地進行,而且還可防止共聚物(P1)的著色或膠體化。The amount of solvent used in this copolymerization reaction is not particularly limited. When the total amount of monomers used in the copolymerization is 100 parts by mass, it is generally 30 to 1000 parts by mass, preferably 50 to 800 parts by mass. Mass parts. In particular, by setting the amount of the solvent used to be 1000 parts by mass or less, the decrease in the molecular weight of the copolymer (P1) caused by chain transfer can be suppressed, and the viscosity of the copolymer (P1) can be controlled in an appropriate range. In addition, by setting the amount of the solvent used at 30 parts by mass or more, abnormal polymerization reactions can be prevented, the polymerization reaction can proceed stably, and the copolymer (P1) can also be prevented from coloring or colloidization.
此共聚合反應所可使用的聚合起始劑只要可起始自由基聚合,則並未受到特別限定,可使用通常使用的有機過氧化物觸媒或偶氮化合物。具體而言,可列舉偶氮雙異丁腈、偶氮雙異戊腈、2,2’-偶氮雙(2,4-二甲基戊腈)、偶氮雙(2-甲基丙酸)二甲基、苯甲醯基過氧化物、過氧化二異丙苯、過氧化二異丙基、過氧化二第三丁基、第三丁基過氧苯甲酸酯、第三己基過氧苯甲酸酯、第三丁基過氧-2-乙基己酸酯、第三己基過氧-2-乙基己酸酯、1,1,3,3-四甲基丁基過氧-2-乙基己酸酯等。這些可單獨或組合兩種以上來使用,希望因應聚合溫度選擇適當半衰期的自由基聚合起始劑。The polymerization initiator that can be used in this copolymerization reaction is not particularly limited as long as it can initiate radical polymerization, and generally used organic peroxide catalysts or azo compounds can be used. Specifically, azobisisobutyronitrile, azobisisovaleronitrile, 2,2'-azobis(2,4-dimethylvaleronitrile), azobis(2-methylpropionic acid) ) Dimethyl, benzyl peroxide, dicumyl peroxide, diisopropyl peroxide, di-tertiary butyl peroxide, tertiary butyl peroxybenzoate, tertiary hexyl peroxide Oxybenzoate, tertiary butylperoxy-2-ethylhexanoate, tertiary hexylperoxy-2-ethylhexanoate, 1,1,3,3-tetramethylbutylperoxy -2-ethylhexanoate and so on. These can be used alone or in combination of two or more, and it is desirable to select a radical polymerization initiator with an appropriate half-life in accordance with the polymerization temperature.
此共聚合反應所使用的聚合起始劑的摻合量並未受到特別限定,在將共聚合所使用的單體的合計定為100質量份時,一般為0.5~20質量份,宜為1.0~10質量份。The blending amount of the polymerization initiator used in this copolymerization reaction is not particularly limited. When the total amount of monomers used in the copolymerization is 100 parts by mass, it is generally 0.5-20 parts by mass, preferably 1.0 ~10 parts by mass.
[含有羧基的乙烯性不飽和化合物(m-2)] 含有羧基的乙烯性不飽和化合物(m-2)(以下也會有簡稱為「單體(m-2)」的情形)只要不具有環氧基,具有酸基之中與環氧基反應性特別良好的羧基與乙烯性不飽和基的單體,則並未受到特別限定。可列舉例如不飽和一元酸或不飽和二元酸單酯。不飽和一元酸,可列舉(甲基)丙烯酸、伊康酸、巴豆酸、桂皮酸、2-(甲基)丙烯醯氧基乙基琥珀酸、2-(甲基)丙烯醯氧基乙基酞酸、2-(甲基)丙烯醯氧基乙基六氫酞酸、α-溴(甲基)丙烯酸、β-呋喃基(甲基)丙烯酸、巴豆酸、丙炔酸、桂皮酸、α-氰基桂皮酸、馬來酸單甲酯、馬來酸單乙酯、馬來酸單異丙酯、富馬酸單甲酯、伊康酸單乙酯等的不飽和羧酸等。不飽和二元酸單酯,可列舉馬來酸單甲酯、馬來酸單乙酯、馬來酸單異丙酯、富馬酸單甲酯、伊康酸單乙酯等。這些含有羧基的乙烯性不飽和化合物(m-2)可單獨使用或使用兩種以上。這些之中,從取得的方便性及反應性的觀點看來,以(甲基)丙烯酸為佳。[Ethylene unsaturated compound containing carboxyl group (m-2)] Ethylene unsaturated compound (m-2) containing a carboxyl group (hereinafter sometimes referred to as "monomer (m-2)") as long as it does not have an epoxy group, it has reactivity with an epoxy group among the acid groups The monomer of particularly good carboxyl group and ethylenically unsaturated group is not particularly limited. For example, unsaturated monobasic acid or unsaturated dibasic acid monoester can be mentioned. Unsaturated monobasic acids, including (meth)acrylic acid, itaconic acid, crotonic acid, cinnamic acid, 2-(meth)acryloxyethyl succinic acid, 2-(meth)acryloxyethyl Phthalic acid, 2-(meth)acryloyloxyethylhexahydrophthalic acid, α-bromo(meth)acrylic acid, β-furyl(meth)acrylic acid, crotonic acid, propioic acid, cinnamic acid, α -Unsaturated carboxylic acids such as cyanocinnamic acid, monomethyl maleate, monoethyl maleate, monoisopropyl maleate, monomethyl fumarate, and monoethyl itconate. Examples of unsaturated dibasic acid monoesters include monomethyl maleate, monoethyl maleate, monoisopropyl maleate, monomethyl fumarate, and monoethyl itconate. These carboxyl group-containing ethylenically unsaturated compounds (m-2) can be used alone or in two or more types. Among these, (meth)acrylic acid is preferred from the viewpoint of availability and reactivity.
含有羧基的乙烯性不飽和化合物(m-2)的反應比例,在將含有環氧基的共聚物(P1)的單體(M1)的合計定為100莫耳%時,宜為10~70莫耳%,較佳為15~65莫耳%。含有羧基的乙烯性不飽和化合物(m-2)的摻合比例若在10莫耳%以上,則製成感光性樹脂組成物時可表現出充足的硬化性。另外,若在70莫耳%以下,則可充分確保單體(M1)的摻合比例,可得到具有所希望的耐熱分解性等乙烯性不飽和樹脂(A1)。另外,相對於上述含有環氧基的共聚物(P1)的環氧基之莫耳數,含有羧基的乙烯性不飽和化合物(m-2)的加成比例,宜為90~100%,較佳為95~100%。含有羧基的乙烯性不飽和化合物(m-2)的加成比例若在90%以上,則製成感光性樹脂組成物時可表現出充足的硬化性。The reaction ratio of the carboxyl group-containing ethylenically unsaturated compound (m-2) is preferably 10 to 70 when the total of the monomers (M1) of the epoxy group-containing copolymer (P1) is 100 mol% Mole%, preferably 15 to 65 mole%. When the blending ratio of the carboxyl group-containing ethylenically unsaturated compound (m-2) is 10 mol% or more, sufficient curability can be exhibited when it is made into a photosensitive resin composition. In addition, if it is 70 mol% or less, the blending ratio of the monomer (M1) can be sufficiently ensured, and the ethylenically unsaturated resin (A1) having desired thermal decomposition resistance and the like can be obtained. In addition, the addition ratio of the carboxyl-containing ethylenically unsaturated compound (m-2) relative to the molar number of epoxy groups of the above-mentioned epoxy-containing copolymer (P1) is preferably 90 to 100%. Preferably, it is 95-100%. If the addition ratio of the carboxyl group-containing ethylenically unsaturated compound (m-2) is 90% or more, sufficient curability can be expressed when it is made into a photosensitive resin composition.
[多元酸酐(d)] 多元酸酐(d)只要具有與羥基反應性良好的酸酐構造,則並未受到特別限定,以具有反應後不產生副產物的環構造者為適合。具體而言,可列舉1,2,3,6-四氫酞酸酐、六氫酞酸酐、4-甲基六氫酞酸酐、雙環[2.2.1]庚烷-2,3-二羧酸酐、甲基雙環[2.2.1]庚烷-2,3-二羧酸酐、琥珀酸酐、辛烯基琥珀酸酐等。[Polyacid anhydride (d)] The polybasic acid anhydride (d) is not particularly limited as long as it has an acid anhydride structure having good reactivity with a hydroxyl group, and it is suitable to have a ring structure that does not generate by-products after the reaction. Specifically, 1,2,3,6-tetrahydrophthalic anhydride, hexahydrophthalic anhydride, 4-methylhexahydrophthalic anhydride, bicyclo[2.2.1]heptane-2,3-dicarboxylic anhydride, Methylbicyclo[2.2.1]heptane-2,3-dicarboxylic anhydride, succinic anhydride, octenyl succinic anhydride, etc.
多元酸酐(d)的反應比例,在將含有環氧基的共聚物(P1)的單體(M1)的合計定為100莫耳%時,宜為10~70莫耳%,較佳為15~65莫耳%。相對於含有羧基的乙烯性不飽和化合物(m-2)加成的莫耳數,宜為20~100莫耳%,較佳為30~90莫耳%。The reaction ratio of the polybasic acid anhydride (d), when the total of the monomers (M1) of the epoxy-containing copolymer (P1) is 100 mol%, it is preferably 10 to 70 mol%, preferably 15 ~65 mol%. The number of moles added to the carboxyl group-containing ethylenically unsaturated compound (m-2) is preferably 20 to 100 mole%, and more preferably 30 to 90 mole%.
[乙烯性不飽和樹脂(A1)的製造方法] 本實施態樣所關連的乙烯性不飽和樹脂(A1),可藉由例如在含有環氧基的共聚物(P1)的溶液中添加聚合禁止劑及觸媒之後,添加含有羧基的乙烯性不飽和化合物(m-2),在50~150℃,宜為80~130℃的條件下使環氧基開環加成反應,然後因應必要添加多元酸酐(d),以使其進行加成反應來製造。聚合禁止劑以使用碳簇(c)為佳。[Method for manufacturing ethylenically unsaturated resin (A1)] The ethylenically unsaturated resin (A1) related to this embodiment can be obtained by adding a polymerization inhibitor and a catalyst to the solution of the epoxy-containing copolymer (P1), and then adding a carboxyl-containing ethylenic Saturated compound (m-2), make epoxy ring-opening addition reaction at 50~150℃, preferably 80~130℃, then add polybasic acid anhydride (d) if necessary to make addition reaction To make. The polymerization inhibitor is preferably carbon cluster (c).
在使含有羧基的乙烯性不飽和化合物(m-2)反應時,含有上述共聚合反應所使用的溶劑也沒有什麼問題,因此共聚合反應結束之後不需除去溶劑即可進行反應。此處,聚合禁止劑是為了防止所導入的雙鍵的聚合造成膠體化而添加。When the carboxyl group-containing ethylenically unsaturated compound (m-2) is reacted, there is no problem in containing the solvent used in the above-mentioned copolymerization reaction. Therefore, the reaction can proceed without removing the solvent after the copolymerization reaction is completed. Here, the polymerization inhibitor is added in order to prevent the polymerization of the introduced double bond from colloiding.
[觸媒] 在本實施形態中所使用的觸媒,可列舉例如三乙胺般的三級胺、如三乙基苄基氯化銨般的四級銨鹽、如三苯膦般的磷化合物、鉻的螯合化合物等。這些觸媒可單獨使用或混合兩種以上使用。 在本實施形態中所使用的觸媒的使用量並未受到特別限定,在將樹脂前驅物(含有環氧基的共聚物(P1))定為100質量份時,一般而言為0.01~5質量份,宜為0.1~2質量份,較佳為0.2~1質量份。[catalyst] The catalysts used in this embodiment include, for example, tertiary amines like triethylamine, quaternary ammonium salts like triethylbenzylammonium chloride, phosphorus compounds like triphenylphosphine, and chromium Chelating compounds, etc. These catalysts can be used alone or in combination of two or more. The amount of the catalyst used in this embodiment is not particularly limited. When the resin precursor (epoxy group-containing copolymer (P1)) is 100 parts by mass, it is generally 0.01-5 The part by mass is preferably 0.1 to 2 parts by mass, preferably 0.2 to 1 part by mass.
[加成反應時所使用的溶劑] 在本實施形態中所使用的溶劑並未受到特別限定,可適當地使用周知的溶劑。溶劑可使用醚化合物、酮化合物、酯化合物、芳香族烴化合物、羧酸醯胺化合物。醚化合物,可列舉(聚)伸烷二醇單烷醚;(聚)伸烷二醇單烷醚醋酸酯;二乙二醇二甲醚、二乙二醇甲基乙基醚、二乙二醇二乙醚、四氫呋喃等的其他醚化合物等。(聚)伸烷二醇單烷醚的具體例子,包括乙二醇單甲醚、乙二醇單乙醚、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單正丙醚、二乙二醇單正丁醚、三乙二醇單甲醚、三乙二醇單乙醚、丙二醇單甲醚、丙二醇單乙醚、二丙二醇單甲醚、二丙二醇單乙醚、二丙二醇單正丙醚、二丙二醇單正丁醚、三丙二醇單甲醚、三丙二醇單乙醚等。(聚)伸烷二醇單烷醚醋酸酯的具體例子,包括乙二醇單甲醚醋酸酯、乙二醇單乙醚醋酸酯、丙二醇單甲醚醋酸酯、丙二醇單乙醚醋酸酯。酮化合物的具體例子,包括甲基乙基酮、環己酮、2庚酮、3-庚酮等。酯化合物的具體例子,包括2-羥基丙酸甲酯、2-羥基丙酸乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙氧基醋酸乙酯、羥基醋酸乙酯、2-羥基-3-甲基酪酸甲酯、3-甲基-3-甲氧基丁基醋酸酯、3-甲基-3-甲氧基丁基丙酸酯、醋酸乙酯、醋酸正丁酯、醋酸正丙酯、醋酸異丙酯、醋酸正丁酯、醋酸異丁酯、醋酸正戊酯、醋酸異戊酯、丙酸正丁酯、酪酸乙酯、酪酸正丙酯、酪酸異丙酯、酪酸正丁酯、丙酮酸甲酯、丙酮酸乙酯、丙酮酸正丙酯、乙醯醋酸甲酯、乙醯醋酸乙酯、2-氧代酪酸乙酯等。芳香族烴化合物的具體例子,包括甲苯、二甲苯等。羧酸醯胺化合物的具體例子,包括N-甲基吡咯烷酮、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺等。這些溶劑可單獨使用或混合兩種以上使用。[Solvent used in the addition reaction] The solvent used in this embodiment is not particularly limited, and well-known solvents can be used appropriately. As the solvent, ether compounds, ketone compounds, ester compounds, aromatic hydrocarbon compounds, and carboxylic acid amide compounds can be used. The ether compound includes (poly)alkylene glycol monoalkyl ether; (poly)alkylene glycol monoalkyl ether acetate; diethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, and diethylene glycol Other ether compounds such as alcohol diethyl ether and tetrahydrofuran. Specific examples of (poly)alkylene glycol monoalkyl ethers include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, and diethylene glycol mono-n-propyl Ether, diethylene glycol mono-n-butyl ether, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol monoethyl ether Propyl ether, dipropylene glycol mono-n-butyl ether, tripropylene glycol monomethyl ether, tripropylene glycol monoethyl ether, etc. Specific examples of (poly)alkylene glycol monoalkyl ether acetate include ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, and propylene glycol monoethyl ether acetate. Specific examples of ketone compounds include methyl ethyl ketone, cyclohexanone, 2-heptanone, 3-heptanone and the like. Specific examples of ester compounds include methyl 2-hydroxypropionate, ethyl 2-hydroxypropionate, methyl 2-hydroxy-2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, 3 -Methyl methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl ethoxyacetate, ethyl hydroxyacetate , 2-hydroxy-3-methylbutyrate methyl ester, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl propionate, ethyl acetate, n-acetate Butyl acetate, n-propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, n-pentyl acetate, isoamyl acetate, n-butyl propionate, ethyl butyrate, n-propyl butyrate, isobutyrate Propyl ester, n-butyl butyrate, methyl pyruvate, ethyl pyruvate, n-propyl pyruvate, methyl acetylacetate, ethyl acetylacetate, ethyl 2-oxobutyrate, etc. Specific examples of aromatic hydrocarbon compounds include toluene, xylene and the like. Specific examples of the carboxylic acid amide compound include N-methylpyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, and the like. These solvents can be used alone or in combination of two or more.
上述溶劑之中,以二醇醚系溶劑為佳。亦即,溶劑以使用丙二醇單甲醚等的(聚)伸烷二醇單烷醚、丙二醇單甲醚醋酸酯等的(聚)伸烷二醇單烷醚醋酸酯為佳。Among the above solvents, glycol ether-based solvents are preferred. That is, the solvent preferably uses (poly)alkylene glycol monoalkyl ether such as propylene glycol monomethyl ether and (poly)alkylene glycol monoalkyl ether acetate such as propylene glycol monomethyl ether acetate.
用來製造本實施形態的樹脂所使用的溶劑的使用量並未受到特別限定,在將樹脂前驅物定為100質量份時,一般而言為30~1000質量份,宜為50~800質量份。上述溶劑的使用量只要在1000質量份以下,則可將樹脂的黏度控制在適當的範圍,故為適合。另一方面,上述溶劑的使用量只要在30質量份以上,則可防止反應時發生燒焦,可使合成反應安定地進行,故為適合。另外,上述溶劑的使用量若在30質量份以上,則可防止樹脂的著色或膠體化。The amount of solvent used to manufacture the resin of this embodiment is not particularly limited. When the resin precursor is set to 100 parts by mass, it is generally 30-1000 parts by mass, preferably 50-800 parts by mass . As long as the amount of the solvent used is 1000 parts by mass or less, the viscosity of the resin can be controlled in an appropriate range, so it is suitable. On the other hand, if the amount of the solvent used is 30 parts by mass or more, it can prevent scorching during the reaction, and the synthesis reaction can proceed stably, so it is suitable. In addition, if the amount of the solvent used is 30 parts by mass or more, it is possible to prevent coloration or colloidization of the resin.
[第二實施態樣] [乙烯性不飽和樹脂(A2)] 本實施態樣所關連的乙烯性不飽和樹脂(A2),是作為含有羧基的化合物(b)之含有羧基的共聚物(P2)開環加成於作為含有環氧基的化合物(a)之含有環氧基的乙烯性不飽和化合物(m-1)之環氧基而成的含有羥基與乙烯性不飽和基的樹脂。含有羧基的共聚物(P2),是至少含有來自含有羧基的乙烯性不飽和化合物(m-2)的結構單元,因應必要含有來自具有碳數10~20之橋聯環式烴基的聚合性單體(m-3)的結構單元、或來自上述一般式(1)所表示的聚合性單體(m-4)的結構單元、或來自含有芳香環的聚合性單體(m-5)的結構單元等的共聚物。[Second Implementation Aspect] [Ethylene Unsaturated Resin (A2)] The ethylenically unsaturated resin (A2) related to this embodiment is a carboxyl group-containing copolymer (P2) as a carboxyl group-containing compound (b), which is a ring-opening addition to an epoxy group-containing compound (a) A resin containing a hydroxyl group and an ethylenically unsaturated group composed of an epoxy group of an epoxy group-containing ethylenically unsaturated compound (m-1). The carboxyl group-containing copolymer (P2) contains at least a structural unit derived from the carboxyl-containing ethylenically unsaturated compound (m-2), and if necessary, it contains a polymerizable monomer derived from a bridged cyclic hydrocarbon group with 10 to 20 carbon atoms. The structural unit of the body (m-3), or the structural unit derived from the polymerizable monomer (m-4) represented by the above general formula (1), or the polymerizable monomer (m-5) containing an aromatic ring Copolymers such as structural units.
本實施態樣所關連的乙烯性不飽和樹脂(A2),藉由含有來自含有環氧基的乙烯性不飽和化合物(m-1)的加成反應的構造單元,可導入感光性優異的雙鍵,同時藉由環氧基的開環可得到羥基。藉此,可表現出光或熱硬化性,且可表現出鹼顯像性。藉由此結構單元,硬化物會表現出足夠的硬度,而且表現出高耐溶劑性。另外,藉由不使含有羧基的共聚物(P2)中全部的羧基與單體(m-1)的環氧基反應而使一部分殘留,還可同時導入羧酸。The ethylenically unsaturated resin (A2) related to this embodiment can incorporate structural units derived from the addition reaction of an epoxy-containing ethylenically unsaturated compound (m-1) to introduce a double At the same time, the hydroxyl group can be obtained by opening the epoxy group. By this, light or thermosetting properties can be exhibited, and alkali developability can be exhibited. With this structural unit, the hardened product will exhibit sufficient hardness and exhibit high solvent resistance. In addition, by not allowing all the carboxyl groups in the carboxyl group-containing copolymer (P2) to react with the epoxy groups of the monomer (m-1) and leaving a part of them, the carboxylic acid can be introduced simultaneously.
本實施態樣所關連的含有環氧基的乙烯性不飽和化合物(m-1),可使用第一實施態樣所關連的化合物(m-1)。As the epoxy-containing ethylenically unsaturated compound (m-1) related to this embodiment, the compound (m-1) related to the first embodiment can be used.
含有環氧基的乙烯性不飽和化合物(m-1)相對於含有羧基的共聚物(P2)所含有的羧基莫耳數的加成比例,宜為90~100莫耳%,較佳為95~100莫耳%。含有環氧基的乙烯性不飽和化合物(m-1)的加成比例若在90莫耳%以上,則製成感光性樹脂組成物時可表現出充足的硬化性。 另外,含有環氧基的乙烯性不飽和化合物(m-1)的反應比例,在將含有環氧基的共聚物(P2)所使用的全部的單體(M2)的合計定為100莫耳%時,宜為10~70莫耳%,較佳為15~65莫耳%。含有環氧基的乙烯性不飽和化合物(m-1)的摻合比例若在10莫耳%以上,則製成感光性樹脂組成物時可表現出充足的硬化性。The addition ratio of the epoxy-containing ethylenically unsaturated compound (m-1) to the number of moles of carboxyl groups contained in the carboxyl-containing copolymer (P2) is preferably 90-100 mole%, preferably 95% ~100 mol%. When the addition ratio of the epoxy group-containing ethylenically unsaturated compound (m-1) is 90 mol% or more, sufficient curability can be expressed when it is made into a photosensitive resin composition. In addition, the reaction ratio of the epoxy group-containing ethylenic unsaturated compound (m-1) is 100 mol in total of all the monomers (M2) used in the epoxy group-containing copolymer (P2) %, preferably 10 to 70 mole%, preferably 15 to 65 mole%. If the blending ratio of the epoxy group-containing ethylenically unsaturated compound (m-1) is 10 mol% or more, sufficient curability can be exhibited when it is made into a photosensitive resin composition.
[含有羧基的共聚物(P2)] 本實施態樣的乙烯性不飽和樹脂(A2)所關連的含有羧基的共聚物(P2)(以下也會有簡稱為「共聚物(P2)」的情形)中全部的單體(M2),至少包含含有羧基的乙烯性不飽和化合物(m-2),因應必要可進一步含有具有碳數10~20之橋聯環式烴基的聚合性單體(m-3)、或上述化學式(1)所表示的聚合性單體(m-4)、或含有芳香環的聚合性單體(m-5)、或其他聚合性單體(m-6)等。[Copolymer with carboxyl group (P2)] All monomers (M2) in the carboxyl group-containing copolymer (P2) (hereinafter also referred to as "copolymer (P2)") related to the ethylenically unsaturated resin (A2) of this embodiment, At least an ethylenically unsaturated compound containing a carboxyl group (m-2), and if necessary, a polymerizable monomer having a bridged cyclic hydrocarbon group with 10 to 20 carbon atoms (m-3), or the above chemical formula (1) The represented polymerizable monomer (m-4), or aromatic ring-containing polymerizable monomer (m-5), or other polymerizable monomer (m-6), etc.
本實施態樣所關連的含有羧基的乙烯性不飽和化合物(m-2)、聚合性單體(m-3)、聚合性單體(m-4)、含有芳香環的聚合性單體(m-5)、其他聚合性單體(m-6),與第一實施態樣所記載的單體相同,故省略說明。The carboxyl-containing ethylenically unsaturated compound (m-2), polymerizable monomer (m-3), polymerizable monomer (m-4), and aromatic ring-containing polymerizable monomer (m-2) related to this embodiment m-5) and other polymerizable monomers (m-6) are the same as those described in the first embodiment, so the description is omitted.
[含有羧基的共聚物(P2)中來自各單體的構造的比例] 在本發明所關連的共聚物(P2)中全部的單體(M2)包含含有羧基的乙烯性不飽和化合物(m-2),因應必要進一步含有具有碳數10~20之橋聯環式烴基的聚合性單體(m-3)、或上述一般式(1)所表示之聚合性單體(m-4)、或含有芳香環的聚合性單體(m-5)等的情況下,來自各單體的構造的比例,是使用為了進行共聚合反應所添加的各聚合性單體的莫耳比之值。各單體的摻合比例(莫耳比)並無特別限制,將全部的單體(M2)的合計定為100莫耳%時,單體(m-2)的摻合比例,宜為9~70莫耳%,較佳為13~65莫耳%。單體(m-2)的摻合比例若在9莫耳%以上,則製成感光性樹脂組成物時可表現出充足的硬化性。單體(m-2)的摻合比例若在70莫耳%以下,則單體(m-3)、或單體(a-4)、或單體(m-5)的摻合比例夠多,可得到具有所希望的耐熱分解性的乙烯性不飽和樹脂(A2)。[The ratio of the structure derived from each monomer in the carboxyl group-containing copolymer (P2)] All the monomers (M2) in the copolymer (P2) related to the present invention contain the ethylenically unsaturated compound (m-2) containing a carboxyl group, and if necessary, further contain a bridged cyclic hydrocarbon group having 10 to 20 carbon atoms In the case of polymerizable monomer (m-3), or polymerizable monomer (m-4) represented by the above general formula (1), or polymerizable monomer (m-5) containing an aromatic ring, etc., The ratio of the structure derived from each monomer is a value using the molar ratio of each polymerizable monomer added for the copolymerization reaction. The blending ratio (molar ratio) of each monomer is not particularly limited. When the total of all the monomers (M2) is 100 mol%, the blending ratio of the monomer (m-2) is preferably 9 ~70 mol%, preferably 13-65 mol%. If the blending ratio of the monomer (m-2) is 9 mol% or more, sufficient curability can be exhibited when it is made into a photosensitive resin composition. If the blending ratio of monomer (m-2) is below 70 mol%, the blending ratio of monomer (m-3), or monomer (a-4), or monomer (m-5) is sufficient In many cases, an ethylenically unsaturated resin (A2) having desired thermal decomposition resistance can be obtained.
在使用單體(m-3)及/或單體(m-4)的情況下,其摻合比例,相對於含有羧基的共聚物(P2)中全部的單體(M2)的合計量100莫耳%,以合計超過0莫耳%~40莫耳%為佳,超過0莫耳%~30莫耳%為較佳。其配合比例若在1莫耳%以上,則可得到所希望的耐熱分解性或耐熱黃變性、及在溶劑中良好的溶解性。When the monomer (m-3) and/or monomer (m-4) is used, the blending ratio is 100 relative to the total amount of all monomers (M2) in the carboxyl group-containing copolymer (P2) Mole% is preferably more than 0 mol% to 40 mol% in total, preferably more than 0 mol% to 30 mol%. If the blending ratio is 1 mol% or more, the desired thermal decomposition resistance or thermal yellowing resistance and good solubility in solvents can be obtained.
在使用單體(m-5)的情況下,其摻合比例,相對於含有羧基的乙烯性不飽和化合物(m-2)的合計量100莫耳%,以超過0莫耳%~50莫耳%為佳、超過0莫耳%~40莫耳%為較佳。 在使用單體(m-6)的情況下,其摻合比例,相對於含有環氧基的共聚物(P2)的單體(M2)的合計量100莫耳%,以超過0莫耳%~10莫耳%為佳,超過0莫耳%~5莫耳%為較佳。In the case of using the monomer (m-5), the blending ratio is 100 mol% relative to the total amount of the carboxyl group-containing ethylenically unsaturated compound (m-2), and should exceed 0 mol% to 50 mol% Ear% is better, more than 0 mol%-40 mol% is more preferred. In the case of using the monomer (m-6), the blending ratio is 100 mol% relative to the total amount of the monomer (M2) of the epoxy-containing copolymer (P2), and exceeds 0 mol% -10 mol% is preferred, and more than 0 mol% to 5 mol% is preferred.
[共聚合反應(含有羧基的共聚物(P2)的製造方法)] 本發明所關連的含有羧基的共聚物(P2),與第一實施態樣所關連的共聚物(P1)同樣地可使用共聚合反應來製造。[Copolymerization reaction (Method for producing carboxyl group-containing copolymer (P2))] The carboxyl group-containing copolymer (P2) related to the present invention can be produced by copolymerization in the same manner as the copolymer (P1) related to the first embodiment.
[乙烯性不飽和樹脂(A2)的製造方法] 乙烯性不飽和樹脂(A2)的製造方法,是使含有環氧基的乙烯性不飽和化合物(m-1)與含有羧基的共聚物(P2)在聚合禁止劑及觸媒存在下反應,製造出乙烯性不飽和樹脂(A2)的方法,前述聚合禁止劑以上述碳簇(c)為佳。[Method for manufacturing ethylenically unsaturated resin (A2)] The method of producing ethylenically unsaturated resin (A2) is to react an epoxy-containing ethylenic unsaturated compound (m-1) and a carboxyl-containing copolymer (P2) in the presence of a polymerization inhibitor and catalyst. In the method of producing the ethylenically unsaturated resin (A2), the aforementioned polymerization inhibitor is preferably the aforementioned carbon cluster (c).
本實施態樣的一個例子為,本實施態樣所關連的乙烯性不飽和樹脂(A2)可在前述含有羧基的共聚物(P2)的溶液中添加作為聚合禁止劑的碳簇(c)之後,添加含有環氧基的乙烯性不飽和化合物(m-1),依照與第一實施態樣的環氧基的開環加成反應同樣的條件使其反應來製造。所使用的碳簇(c)及溶劑與第一實施態樣同樣。An example of this embodiment is that the ethylenically unsaturated resin (A2) related to this embodiment can be added to the solution of the carboxyl group-containing copolymer (P2) as a polymerization inhibitor after carbon cluster (c) , An epoxy group-containing ethylenically unsaturated compound (m-1) is added, and it is produced by reacting it under the same conditions as the ring-opening addition reaction of the epoxy group in the first embodiment. The carbon cluster (c) and solvent used are the same as in the first embodiment.
[第三實施態樣][Third Implementation Aspect]
[乙烯性不飽和樹脂(A3)] 本實施例態樣所使用的乙烯性不飽和樹脂(A3),是作為含有羧基的化合物(b)的含有羧基的乙烯性不飽和化合物(m-2)開環加成於作為含有環氧基的化合物(a)的環氧樹脂(P3)的環氧基的樹脂,宜為多元酸酐(d)進一步加成於前述環氧基開環所產生的羥基而成的含有羧基與乙烯性不飽和基的樹脂。環氧樹脂(P3)以選自由酚醛型環氧樹脂(P3-1)、雙酚型環氧樹脂(P3-2)、及具有聯苯骨架的2官能環氧樹脂(P3-3)所構成的群為佳。 亦即,本實施例態樣所使用的乙烯性不飽和樹脂(A3),可列舉在酚醛型環氧樹脂(P3-1)加成含有羧基的乙烯性不飽和化合物(m-2),因應必要進一步加成多元酸酐(d)的乙烯性不飽和樹脂(A3-1);或在雙酚型環氧樹脂(P3-2)加成二元酸及含有羧基的乙烯性不飽和化合物(m-2),因應必要進一步加成多元酸酐(d)的乙烯性不飽和樹脂(A3-2);或在具有聯苯骨架的二官能環氧樹脂(P3-3)加成含有羧基的乙烯性不飽和化合物(m-2),因應必要進一步加成多元酸酐(d)的乙烯性不飽和樹脂(A3-3)等。 本實施例態樣所使用的含有羧基的乙烯性不飽和化合物(m-2)、碳簇(c)、觸媒、所使用的溶劑等,可使用第一實施態樣的化合物。[Ethylene Unsaturated Resin (A3)] The ethylenically unsaturated resin (A3) used in this embodiment is a carboxyl-containing ethylenic unsaturated compound (m-2) as a carboxyl-containing compound (b), which is a ring-opening addition to an epoxy-containing The epoxy resin of the epoxy resin (P3) of the compound (a) is preferably a polybasic acid anhydride (d) which is further added to the hydroxyl group generated by the aforementioned epoxy group opening and contains a carboxyl group and ethylenic unsaturation. Based resin. Epoxy resin (P3) is composed of novolac epoxy resin (P3-1), bisphenol epoxy resin (P3-2), and bifunctional epoxy resin (P3-3) with a biphenyl skeleton The group is better. That is, the ethylenically unsaturated resin (A3) used in the embodiment of the present embodiment can be exemplified by the addition of a novolac type epoxy resin (P3-1) to an ethylenically unsaturated compound (m-2) containing a carboxyl group. It is necessary to further add polybasic acid anhydride (d) ethylenically unsaturated resin (A3-1); or add dibasic acid and carboxyl-containing ethylenic unsaturated compound (m) to bisphenol type epoxy resin (P3-2) -2), if necessary, further add polybasic acid anhydride (d) ethylenically unsaturated resin (A3-2); or add carboxyl-containing ethylenic resin to bifunctional epoxy resin (P3-3) with biphenyl skeleton The unsaturated compound (m-2) is further added with the ethylenically unsaturated resin (A3-3) of the polybasic acid anhydride (d) if necessary. The carboxyl group-containing ethylenically unsaturated compound (m-2), carbon cluster (c), catalyst, solvent used, etc. used in this embodiment aspect can be the compound of the first embodiment aspect.
[乙烯性不飽和樹脂(A3-1)] 乙烯性不飽和樹脂(A3-1),可藉由在酚醛型環氧樹脂(P3-1)為了導入雙鍵而加成含有羧基的乙烯性不飽和化合物(m-2),然後因應必要為了導入羧基而加成多元酸酐(d)來製造。[Ethylene Unsaturated Resin (A3-1)] Ethylene unsaturated resin (A3-1) can be added with carboxyl group-containing ethylenic unsaturated compound (m-2) to the novolac epoxy resin (P3-1) in order to introduce double bonds. It is produced by introducing a carboxyl group and adding a polybasic acid anhydride (d).
酚醛型環氧樹脂(P3-1),可列舉甲酚酚醛型環氧樹脂、苯酚酚醛型環氧樹脂等。這些酚醛型環氧樹脂可單獨使用或使用兩種以上。The novolac epoxy resin (P3-1) includes cresol novolac epoxy resin, phenol novolac epoxy resin, and the like. These novolac epoxy resins can be used alone or in two or more types.
[乙烯性不飽和樹脂(A3-2)] 乙烯性不飽和樹脂(A3-2),可藉由在雙酚型環氧樹脂(P3-2)為了導入雙鍵而加成含有羧基的乙烯性不飽和化合物(m-2),然後因應必要為了導入羧基而加成多元酸酐(d)來製造。[Ethylene Unsaturated Resin (A3-2)] Ethylene unsaturated resin (A3-2) can be added with carboxyl group-containing ethylenic unsaturated compound (m-2) to bisphenol epoxy resin (P3-2) in order to introduce double bonds. In order to introduce a carboxyl group, it is produced by adding a polybasic acid anhydride (d).
雙酚型環氧樹脂(P3-2),可列舉雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂等。這些雙酚型環氧樹脂可單獨使用或使用兩種以上。這些之中,從取得的方便性及反應性的觀點看來,以雙酚A型環氧樹脂為佳。The bisphenol type epoxy resin (P3-2) includes bisphenol A type epoxy resin, bisphenol F type epoxy resin, and bisphenol S type epoxy resin. These bisphenol type epoxy resins can be used individually or in two or more types. Among these, from the viewpoint of availability and reactivity, bisphenol A epoxy resin is preferred.
[乙烯性不飽和樹脂(A3-3)] 乙烯性不飽和樹脂(A3-3),可藉由在具有聯苯骨架的二官能環氧樹脂(P3-3)為了導入雙鍵而加成含有羧基的乙烯性不飽和化合物(m-2),然後因應必要為了導入羧基而加成多元酸酐(d)來製造。 具有聯苯骨架的二官能環氧樹脂(P3-3)只要分子中具有聯苯骨架且兩個具有環氧基,則並未受到特別限定。聯苯骨架的例子,可列舉下述式(5)所表示的結構。[Ethylene Unsaturated Resin (A3-3)] Ethylene unsaturated resin (A3-3) can be added with carboxyl group-containing ethylenic unsaturated compound (m-2) in order to introduce double bond to bifunctional epoxy resin (P3-3) with biphenyl skeleton , And then add polybasic acid anhydride (d) as necessary to introduce carboxyl groups to produce. The bifunctional epoxy resin (P3-3) having a biphenyl skeleton is not particularly limited as long as it has a biphenyl skeleton in the molecule and two epoxy groups. Examples of the biphenyl skeleton include the structure represented by the following formula (5).
上述式(5)中,R表示氫原子或碳原子數1~3之烷基,E、E’各自獨立,表示具有環氧基的有機基。In the above formula (5), R represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and E and E'are independent of each other and represent an organic group having an epoxy group.
具有聯苯骨架的二官能環氧樹脂的具體例子,可列舉三菱化學股份有限公司製的YX4000(下述式(6)中,R’為CH3 )、YX4000K(下述式(6)中,R’為CH3 )、YX4000H(下述式(6)中,R’為CH3 )、YL6121HA(下述式(6)中,R’為H的化合物與R’為CH3 的化合物的混合物)等。Specific examples of the bifunctional epoxy resin having a biphenyl skeleton include YX4000 manufactured by Mitsubishi Chemical Co., Ltd. (in the following formula (6), R'is CH 3 ), YX4000K (in the following formula (6), R'is CH 3 ), YX4000H (in the following formula (6), R'is CH 3 ), YL6121HA (in the following formula (6), a mixture of a compound in which R'is H and a compound in which R'is CH 3 )Wait.
亦可因應必要使含有羧基的乙烯性不飽和化合物(m-2)與飽和一元酸一併加成在乙烯性不飽和樹脂(A3)的環氧基上。飽和一元酸並未受到特別限定,可列舉蟻酸、醋酸、丙酸、酪酸、月桂酸、十三烷基酸、棕櫚酸、硬脂酸等。飽和一元酸可單獨使用或使用兩種以上。這些之中,從沸點及反應性的觀點看來,以醋酸及丙酸為佳。藉由製成一併加成了含有羧基的乙烯性不飽和化合物(m-2)與飽和一元酸的乙烯性不飽和樹脂(A3),柔軟性得以提升。If necessary, an ethylenically unsaturated compound (m-2) containing a carboxyl group and a saturated monobasic acid may be added to the epoxy group of the ethylenically unsaturated resin (A3). The saturated monobasic acid is not particularly limited, and examples include formic acid, acetic acid, propionic acid, butyric acid, lauric acid, tridecyl acid, palmitic acid, and stearic acid. The saturated monobasic acid can be used alone or in two or more types. Among these, from the viewpoint of boiling point and reactivity, acetic acid and propionic acid are preferred. By making the ethylenically unsaturated resin (A3) in which the carboxyl-containing ethylenically unsaturated compound (m-2) and the saturated monobasic acid are added together, the flexibility is improved.
多元酸酐(d)可使用第一實施態樣所記載的多元酸酐(d)。As the polybasic acid anhydride (d), the polybasic acid anhydride (d) described in the first embodiment can be used.
本發明所使用的乙烯性不飽和樹脂(A),亦可在本實施態樣的乙烯性不飽和樹脂(A3)中的來自多元酸酐(d)的羧基進一步加成含有環氧基的乙烯性不飽和化合物(m-1)。含有環氧基的乙烯性不飽和化合物可使用第一實施態樣所記載的含有環氧基的乙烯性不飽和化合物(m-1)。In the ethylenically unsaturated resin (A) used in the present invention, the carboxyl group derived from the polybasic acid anhydride (d) in the ethylenically unsaturated resin (A3) of this embodiment may be further added with an epoxy-containing ethylenic group Unsaturated compound (m-1). As the epoxy group-containing ethylenic unsaturated compound, the epoxy group-containing ethylenic unsaturated compound (m-1) described in the first embodiment can be used.
得到本發明所使用的乙烯性不飽和樹脂(A3)或環氧樹脂(P3)所需要的反應條件只要依據常法適當地設定即可。 含有羧基的乙烯性不飽和化合物(m-2)及因應必要使用的飽和一元酸的加成反應,例如只要在溶劑中添加各原料與聚合禁止劑與加成反應觸媒,在宜為氧氣濃度2~10體積%,較佳為氧氣濃度5~7體積%的氣體環境,宜為100~140℃,較佳為110~130℃下進行2~12小時即可。 含有環氧基的乙烯性不飽和化合物的加成反應,只要在宜為氧氣濃度2~10體積%,較佳為氧氣濃度5~7體積%的氣體環境,宜為100~140℃,較佳為110~130℃下進行2~10小時即可。The reaction conditions required to obtain the ethylenically unsaturated resin (A3) or the epoxy resin (P3) used in the present invention may be appropriately set according to conventional methods. Addition reaction of ethylenically unsaturated compound (m-2) containing carboxyl group and saturated monobasic acid as necessary, for example, as long as each raw material, polymerization inhibitor and addition reaction catalyst are added to the solvent, the oxygen concentration is suitable 2-10% by volume, preferably a gas environment with an oxygen concentration of 5-7% by volume, preferably 100-140°C, preferably 110-130°C, for 2-12 hours. The addition reaction of an epoxy-containing ethylenically unsaturated compound is preferably in a gas environment with an oxygen concentration of 2-10% by volume, preferably an oxygen concentration of 5-7% by volume, preferably 100-140°C, preferably It can be carried out at 110-130°C for 2-10 hours.
本發明所使用的乙烯性不飽和樹脂(A3)的合適結構單元比率如以下所述。在乙烯性不飽和樹脂(A3)中,來自環氧樹脂(P3)的結構單元為40~70質量%、來自含有羧基的乙烯性不飽和化合物(m-2)的結構單元為5~35質量%、來自多元酸酐(d)的結構單元為10~40質量%。在使用飽和一元酸的情況,來自飽和一元酸的結構單元為超過0莫耳%且在20質量%以下。在使用含有環氧基的乙烯性不飽和化合物(m-1)的情況,來自含有環氧基的乙烯性不飽和化合物(m-1)的結構單元為超過0莫耳%且在10質量%以下。 另外,在設定本發明所使用的乙烯性不飽和樹脂(A3)的合適的結構單元比率時,來自含有羧基的乙烯性不飽和化合物(m-2)及因應必要使用的飽和一元酸的結構單元加成至來自環氧樹脂(P3)的結構單元所含有的環氧基的合計加成率,以相對於環氧基合計90~100%為佳,來自多元酸酐的結構單元加成至藉由來自含有羧基的乙烯性不飽和化合物(m-2)及因應必要使用的飽和一元酸的結構單元的加成所產生的羥基的加成率以5~80%為佳,10~70%為較佳。此外,來自含有環氧基的乙烯性不飽和化合物(m-1)的結構單元加成至藉由來自多元酸酐(d)的結構單元的加成所產生的羧基的加成率,以10~50%為佳。The suitable structural unit ratio of the ethylenically unsaturated resin (A3) used in the present invention is as follows. In the ethylenically unsaturated resin (A3), the structural unit derived from the epoxy resin (P3) is 40 to 70 mass%, and the structural unit derived from the carboxyl-containing ethylenic unsaturated compound (m-2) is 5 to 35 mass% %. The structural unit derived from the polybasic acid anhydride (d) is 10-40% by mass. When a saturated monobasic acid is used, the structural unit derived from the saturated monobasic acid is more than 0 mol% and 20 mass% or less. In the case of using an epoxy-containing ethylenic unsaturated compound (m-1), the structural unit derived from the epoxy-containing ethylenic unsaturated compound (m-1) is more than 0 mol% and 10% by mass the following. In addition, when setting an appropriate ratio of structural units of the ethylenically unsaturated resin (A3) used in the present invention, structural units derived from the ethylenically unsaturated compound (m-2) containing a carboxyl group and saturated monobasic acid used as necessary The total addition rate of the epoxy groups contained in the structural unit derived from the epoxy resin (P3) is preferably 90 to 100% relative to the total epoxy groups. The structural unit derived from the polybasic acid anhydride is added to the The addition rate of the hydroxyl group produced by the addition of the carboxyl-containing ethylenically unsaturated compound (m-2) and the structural unit of the saturated monobasic acid used if necessary is preferably 5 to 80%, and 10 to 70% is more good. In addition, the addition rate of the structural unit derived from the epoxy group-containing ethylenically unsaturated compound (m-1) to the carboxyl group generated by the addition of the structural unit derived from the polybasic acid anhydride (d) is 10 to 50% is better.
[乙烯性不飽和樹脂(A3)的製造方法] 乙烯性不飽和樹脂(A3)的製造方法,是使環氧樹脂(P3)與含有羧基的乙烯性不飽和化合物(m-2)在聚合禁止劑及觸媒存在下反應來製造乙烯性不飽和樹脂(A3)的方法,前述聚合禁止劑以上述碳簇(c)為佳。[Method of manufacturing ethylenically unsaturated resin (A3)] The method of producing ethylenically unsaturated resin (A3) is to make epoxy resin (P3) and carboxyl-containing ethylenically unsaturated compound (m-2) react in the presence of a polymerization inhibitor and catalyst to produce ethylenically unsaturated resin In the method of resin (A3), the aforementioned polymerization inhibitor is preferably the aforementioned carbon cluster (c).
[第四實施態樣][Fourth Implementation Aspect]
[乙烯性不飽和樹脂(A4)] 本實施態樣所關連的乙烯性不飽和樹脂(A4),是作為含有羧基的化合物(b)之含有羧基的樹脂(P4)開環加成於作為含有環氧基的化合物(a)之含有環氧基的乙烯性不飽和化合物(m-1)之環氧基而成的具有羥基的乙烯性不飽和樹脂。[Ethylene Unsaturated Resin (A4)] The ethylenically unsaturated resin (A4) related to this embodiment is the ring-opening addition of the carboxyl-containing resin (P4) as the carboxyl-containing compound (b) to the epoxy-containing compound (a) An ethylenic unsaturated resin having a hydroxyl group composed of an epoxy group of an epoxy ethylenic unsaturated compound (m-1).
本實施形態所使用的含有環氧基的乙烯性不飽和化合物(m-1),可使用第一實施態樣的化合物。 含有環氧基的乙烯性不飽和化合物(m-1)的加成量,相對於含有羧基的樹脂(P4)100質量份,以超過0質量份且在10質量份以下為佳。含有環氧基的乙烯性不飽和化合物(m-1)的加成量只要超過0質量份,即可提高感度,故為適合。另一方面,含有環氧基的乙烯性不飽和化合物(m-1)的加成量只要在10質量份以下,則可維持彈性回復率或顯像性,故為適合。 乙烯性不飽和樹脂(A4)中,所加成的含有環氧基的乙烯性不飽和化合物(m-1)相對於來自含有羧基的樹脂(P4)的結構單元之莫耳比以0.05~0.3為佳。As the epoxy group-containing ethylenically unsaturated compound (m-1) used in this embodiment, the compound of the first embodiment can be used. The addition amount of the epoxy group-containing ethylenically unsaturated compound (m-1) is preferably more than 0 parts by mass and 10 parts by mass or less with respect to 100 parts by mass of the carboxyl group-containing resin (P4). If the addition amount of the epoxy group-containing ethylenically unsaturated compound (m-1) exceeds 0 parts by mass, the sensitivity can be improved, so it is suitable. On the other hand, as long as the addition amount of the epoxy group-containing ethylenically unsaturated compound (m-1) is 10 parts by mass or less, the elastic recovery rate and the developability can be maintained, so it is suitable. In the ethylenically unsaturated resin (A4), the molar ratio of the added epoxy-containing ethylenic unsaturated compound (m-1) to the structural unit derived from the carboxyl-containing resin (P4) is 0.05 to 0.3 Better.
[含有羧基的樹脂(P4)] 本實施態樣所使用的含有羧基的樹脂(P4),是使環氧樹脂(P3)與多官能羧酸(e)反應而成的具有羧基的樹脂。 環氧樹脂(P3)可使用第三實施態樣所使用的環氧樹脂(P3)。[Resin containing carboxyl group (P4)] The carboxyl group-containing resin (P4) used in this embodiment is a resin having a carboxyl group obtained by reacting an epoxy resin (P3) with a polyfunctional carboxylic acid (e). The epoxy resin (P3) can use the epoxy resin (P3) used in the third embodiment.
[多官能羧酸(e)] 多官能羧酸(e)並未受到特別限定。可為飽和、不飽和的多官能羧酸的任一者。具體而言,可列舉己二酸、伊康酸、琥珀酸、草酸、丙二酸、酞酸、富馬酸、馬來酸、戊二酸、酒石酸、麩胺酸、泌脂酸等。二元酸可單獨使用或使用兩種以上。這些之中,從反應性的觀點看來,以己二酸及伊康酸為佳。[Multifunctional carboxylic acid (e)] The polyfunctional carboxylic acid (e) is not particularly limited. It may be either saturated or unsaturated polyfunctional carboxylic acid. Specifically, adipic acid, itaconic acid, succinic acid, oxalic acid, malonic acid, phthalic acid, fumaric acid, maleic acid, glutaric acid, tartaric acid, glutamic acid, secretory acid, etc. can be mentioned. The dibasic acid can be used alone or in two or more types. Among these, from the viewpoint of reactivity, adipic acid and itaconic acid are preferred.
[含有羧基的樹脂(P4)的構造單元的比例] 含有羧基的樹脂(P4),以含有來自環氧樹脂(P3)的結構單元30~80質量%及來自多官能羧酸(e)的結構單元20~70質量%為佳。此處,含有羧基的樹脂(P4)中,來自多官能羧酸(e)的結構單元相對於來自環氧樹脂(P3)的結構單元之莫耳比以0.1~0.8為佳,0.15~0.7為較佳。[Proportion of structural units of carboxyl-containing resin (P4)] The carboxyl group-containing resin (P4) preferably contains 30 to 80% by mass of structural units derived from the epoxy resin (P3) and 20 to 70% by mass of structural units derived from the polyfunctional carboxylic acid (e). Here, in the carboxyl group-containing resin (P4), the molar ratio of the structural unit derived from the polyfunctional carboxylic acid (e) to the structural unit derived from the epoxy resin (P3) is preferably 0.1-0.8, and 0.15-0.7 is Better.
[含有羧基的樹脂(P4)的製造方法] 本實施態樣所使用的含有羧基的樹脂(P4),例如可在加成觸媒的存在下使環氧樹脂(P3)與多官能羧酸(e)加成反應來製造。 得到本實施態樣所使用的含有羧基的樹脂(P4)所需要的加成反應的條件只要依據常法適當地設定即可。加成反應例如只要在溶劑中添加各原料與加成觸媒,在宜為氧氣濃度2~10體積%,較佳為氧氣濃度5~7體積%的氣體環境,宜為50~150℃,較佳為60~140℃下進行1~12小時即可。[Method for manufacturing carboxyl group-containing resin (P4)] The carboxyl group-containing resin (P4) used in this embodiment can be produced by, for example, the addition reaction of an epoxy resin (P3) and a polyfunctional carboxylic acid (e) in the presence of an addition catalyst. The conditions of the addition reaction required to obtain the carboxyl group-containing resin (P4) used in this embodiment may be appropriately set in accordance with a conventional method. For the addition reaction, for example, as long as the various raw materials and the addition catalyst are added to the solvent, the oxygen concentration is preferably 2-10% by volume, preferably in a gas environment with an oxygen concentration of 5-7% by volume, preferably 50-150°C. Preferably, it is performed at 60 to 140°C for 1 to 12 hours.
上述加成反應所可使用的溶劑並未受到特別限定,可適當地使用周知的溶劑。可使用例如第一實施態樣的加成反應所使用的溶劑。 上述加成反應所可使用的聚縮合觸媒並未受到特別限定,可適當地使用周知的觸媒。可使用例如第一實施態樣的加成反應所使用的觸媒。The solvent which can be used for the said addition reaction is not specifically limited, A well-known solvent can be used suitably. For example, the solvent used in the addition reaction of the first embodiment can be used. The polycondensation catalyst that can be used in the above addition reaction is not particularly limited, and a known catalyst can be appropriately used. For example, the catalyst used in the addition reaction of the first embodiment can be used.
[乙烯性不飽和樹脂(A4)的製造方法] 乙烯性不飽和樹脂(A4)的製造方法,是使含有環氧基的乙烯性不飽和化合物(m-1)與含有羧基的樹脂(P4)在聚合禁止劑及觸媒存在下反應來製造乙烯性不飽和樹脂(A4)的方法,前述聚合禁止劑以碳簇(c)為佳。含有羧基的樹脂(P4)是使環氧樹脂(P3)與多官能羧酸(e)反應而成的具有羧基的樹脂。[Method for manufacturing ethylenically unsaturated resin (A4)] The production method of ethylenically unsaturated resin (A4) is to make ethylene by reacting an epoxy-containing ethylenic unsaturated compound (m-1) with a carboxyl-containing resin (P4) in the presence of a polymerization inhibitor and a catalyst In the method of the unsaturated resin (A4), the aforementioned polymerization inhibitor is preferably carbon cluster (c). The carboxyl group-containing resin (P4) is a resin having a carboxyl group obtained by reacting an epoxy resin (P3) with a polyfunctional carboxylic acid (e).
本實施態樣的一個例子為,本實施態樣所關連的乙烯性不飽和樹脂(A4)可在前述含有羧基的樹脂(P4)的溶液中添加作為聚合禁止劑的碳簇(c)及觸媒之後,添加含有環氧基的乙烯性不飽和化合物(m-1),依照與第一實施態樣的環氧基之開環加成反應同樣的條件使其反應來製造。所使用的碳簇(c)及溶劑與第一實施態樣同樣。An example of this embodiment is that the ethylenically unsaturated resin (A4) related to this embodiment can be added with carbon cluster (c) as a polymerization inhibitor to the solution of the aforementioned carboxyl-containing resin (P4). After the medium, an epoxy group-containing ethylenically unsaturated compound (m-1) is added, and the reaction is produced under the same conditions as the ring-opening addition reaction of the epoxy group in the first embodiment. The carbon cluster (c) and solvent used are the same as in the first embodiment.
[第五實施態樣] [乙烯性不飽和樹脂(A5)] 本實施態樣的乙烯性不飽和樹脂(A5),是在第二實施態樣中的上述乙烯性不飽和樹脂(A2)的羥基進一步加成多元酸酐(d)所形成的含有乙烯不飽和基的樹脂。上述羥基是含有羧基的共聚物(P2)開環加成於含有環氧基的乙烯性不飽和化合物(m-1)的環氧基所產生的羥基。[Fifth Implementation Aspect] [Ethylene Unsaturated Resin (A5)] The ethylenically unsaturated resin (A5) of this embodiment is an ethylenically unsaturated group formed by further adding the hydroxyl group of the above-mentioned ethylenically unsaturated resin (A2) to the polybasic acid anhydride (d) in the second embodiment. Of resin. The above-mentioned hydroxyl group is a hydroxyl group generated by ring-opening addition of the carboxyl group-containing copolymer (P2) to the epoxy group of the epoxy group-containing ethylenically unsaturated compound (m-1).
本實施態樣的乙烯性不飽和樹脂(A5),藉由含有來自含有環氧基的乙烯性不飽和化合物(m-1)及多元酸酐(d)的加成反應的構造單元,可導入感光性優異的雙鍵,同時藉由環氧基的開環,可得到鹼顯像性優異的羥基。藉由此結構單元,硬化物會表現出足夠的硬度,而且表現出高耐溶劑性。此外,藉由導入酸性基或羥基作為鹼顯像性基,與共聚物的鹼顯像液的親和性提高,可形成高精細的硬化圖案,實現嚴格的尺寸精密度。 另外,藉由不使含有羧基的共聚物(P2)中全部的羧基與環氧基反應而使一部分殘留,還可同時導入羧酸。此外還可使多元酸酐加成在所得到的羥基,以增加羧酸的導入量。The ethylenically unsaturated resin (A5) of this embodiment can be introduced into photosensitive by containing structural units derived from the addition reaction of an epoxy-containing ethylenically unsaturated compound (m-1) and a polybasic acid anhydride (d) A double bond with excellent properties and ring opening of an epoxy group can provide a hydroxyl group with excellent alkali developability. With this structural unit, the hardened product will exhibit sufficient hardness and exhibit high solvent resistance. In addition, by introducing an acidic group or a hydroxyl group as an alkali developable group, the affinity with the alkali developing solution of the copolymer is improved, a high-definition hardened pattern can be formed, and strict dimensional precision can be achieved. In addition, by not allowing all the carboxyl groups in the carboxyl group-containing copolymer (P2) to react with epoxy groups and leaving a part of them, carboxylic acid can be introduced at the same time. In addition, polybasic acid anhydrides can be added to the obtained hydroxyl groups to increase the amount of carboxylic acid introduced.
含有環氧基的乙烯性不飽和化合物(m-1)的反應比例,與第二實施態樣的乙烯性不飽和樹脂(A2)之含有環氧基的乙烯性不飽和化合物(m-1)的反應比例相同。The reaction ratio of the epoxy-containing ethylenic unsaturated compound (m-1) to the epoxy-containing ethylenic unsaturated compound (m-1) of the ethylenic unsaturated resin (A2) of the second embodiment The reaction ratio is the same.
乙烯性不飽和樹脂(A2)中,多元酸酐(d)相對於含有環氧基的乙烯性不飽和化合物(m-1)的莫耳數的比例,宜為10~90莫耳%,較佳為30~70莫耳%。多元酸酐(d)的比例若在10莫耳%以上,則製成感光性樹脂組成物時,可表現出更佳的硬化性。若在90莫耳%以下,則多元酸酐(d)的未反應物不會殘留,可得到所希望的乙烯性不飽和樹脂(A5)。 另外,多元酸酐(d)的反應比例,在將單體(m-1)、以及構成含有羧基的共聚物(P2)的單體(m-2)、任意單體(m-3)及/或單體(m-4)、任意單體(m-5)等的合計定為100莫耳%時,宜為5~65莫耳%,較佳為5~50莫耳%。多元酸酐(d)的摻合比例若在5莫耳%以上,則製成感光性樹脂組成物時,可表現出更佳的硬化性。多元酸酐(d)的摻合比例若在65莫耳%以下,則可得到具有所希望的折射率的共聚物。In the ethylenically unsaturated resin (A2), the ratio of the number of moles of the polybasic acid anhydride (d) to the epoxy group-containing ethylenically unsaturated compound (m-1) is preferably 10 to 90 mole%, more preferably It is 30 to 70 mole%. When the ratio of the polybasic acid anhydride (d) is 10 mol% or more, when it is made into a photosensitive resin composition, it can exhibit better curability. If it is 90 mol% or less, the unreacted product of the polybasic acid anhydride (d) does not remain, and the desired ethylenically unsaturated resin (A5) can be obtained. In addition, the reaction ratio of the polybasic acid anhydride (d) is based on the monomer (m-1), the monomer (m-2) constituting the carboxyl group-containing copolymer (P2), the optional monomer (m-3) and/ Or when the total of the monomer (m-4), any monomer (m-5), etc. is set at 100 mol%, it is preferably 5 to 65 mol%, and more preferably 5 to 50 mol%. If the blending ratio of the polybasic acid anhydride (d) is 5 mol% or more, when it is made into a photosensitive resin composition, it can exhibit better curability. If the blending ratio of the polybasic acid anhydride (d) is 65 mol% or less, a copolymer having a desired refractive index can be obtained.
[乙烯性不飽和樹脂(A5)的製造方法] 乙烯性不飽和樹脂(A5),可藉由在製造乙烯性不飽和樹脂(A2)之後,添加多元酸酐(d),在50~150℃,宜為80~130℃的條件下使羥基與多元酸酐(d)反應來製造。[Method for manufacturing ethylenically unsaturated resin (A5)] The ethylenically unsaturated resin (A5) can be made by adding polybasic acid anhydride (d) after the production of the ethylenically unsaturated resin (A2). The acid anhydride (d) is produced by reacting.
在使多元酸酐(d)反應時,含有乙烯性不飽和樹脂(A2)的製造所使用的溶劑也沒有什麼問題,因此在用以得到乙烯性不飽和樹脂(A2)的反應結束之後不將溶劑除去也可進行反應。When the polybasic acid anhydride (d) is reacted, there is no problem with containing the solvent used in the production of the ethylenically unsaturated resin (A2). Therefore, the solvent is not removed after the reaction to obtain the ethylenically unsaturated resin (A2) is completed. Removal can also proceed with the reaction.
[第六實施態樣] [乙烯性不飽和樹脂(A6)] 本實施態樣的乙烯性不飽和樹脂(A6),是在第四實施態樣中的上述乙烯性不飽和樹脂(A4)的羥基進一步加成多元酸酐(d)所形成的含有乙烯不飽和基的樹脂。上述羥基是含有羧基的樹脂(P4)開環加成於含有環氧基的乙烯性不飽和化合物(m-1)的環氧基所產生的羥基。[Sixth Implementation Aspect] [Ethylene Unsaturated Resin (A6)] The ethylenically unsaturated resin (A6) of this embodiment is an ethylenically unsaturated group formed by further adding the hydroxyl group of the above-mentioned ethylenically unsaturated resin (A4) in the fourth embodiment to a polybasic acid anhydride (d) Of resin. The above-mentioned hydroxyl group is a hydroxyl group generated by the ring-opening addition of the carboxyl group-containing resin (P4) to the epoxy group of the epoxy group-containing ethylenically unsaturated compound (m-1).
本實施態樣的乙烯性不飽和樹脂(A6),藉由含有來自含有環氧基的乙烯性不飽和化合物(m-1)及多元酸酐(d)的加成反應的構造單元,可導入感光性優異的雙鍵,同時藉由環氧基的開環,可得到鹼顯像性優異的羥基。藉由此結構單元,硬化物會表現出足夠的硬度,同時表現出高耐溶劑性。此外,藉由導入酸性基或羥基作為鹼顯像性基,與共聚物的鹼顯像液的親和性提高,可形成高精細的硬化圖案,實現嚴格的尺寸精密度。 另外,藉由不使含有羧基的樹脂(P4)中全部的羧基與環氧基反應而使一部分殘留,還可同時導入羧酸。此外還可使多元酸酐加成在所得到的羥基來增加羧酸的導入量。The ethylenically unsaturated resin (A6) of this embodiment can be introduced into photosensitive by containing structural units derived from the addition reaction of epoxy-containing ethylenically unsaturated compounds (m-1) and polybasic acid anhydrides (d) A double bond with excellent properties and ring opening of an epoxy group can provide a hydroxyl group with excellent alkali developability. With this structural unit, the hardened product will exhibit sufficient hardness and at the same time exhibit high solvent resistance. In addition, by introducing an acidic group or a hydroxyl group as an alkali developable group, the affinity with the alkali developing solution of the copolymer is improved, a high-definition hardened pattern can be formed, and strict dimensional precision can be achieved. In addition, by not allowing all the carboxyl groups in the carboxyl group-containing resin (P4) to react with epoxy groups and leaving a part of them, the carboxylic acid can be introduced simultaneously. In addition, a polybasic acid anhydride can be added to the obtained hydroxyl group to increase the amount of carboxylic acid introduced.
含有環氧基的乙烯性不飽和化合物(m-1)的反應比例,與第四實施態樣的乙烯性不飽和樹脂(A4)之含有環氧基的乙烯性不飽和化合物(m-1)的反應比例相同。The reaction ratio of the epoxy group-containing ethylenic unsaturated compound (m-1) to the epoxy group-containing ethylenic unsaturated compound (m-1) of the ethylenic unsaturated resin (A4) of the fourth embodiment The reaction ratio is the same.
多元酸酐(d)相對於含有環氧基的乙烯性不飽和化合物(m-l)的莫耳數的比例,宜為10~90莫耳%,較佳為30~70莫耳%。 多元酸酐(d)的比例若在10%莫耳以上,則製成感光性樹脂組成物時,可表現出更佳的硬化性。若在90莫耳%以下,則多元酸酐(d)的未反應物不會殘留,可得到所希望的乙烯性不飽和樹脂(A6)。 另外,多元酸酐(d)的反應比例,相對於乙烯性不飽和樹脂(A6),以超過0質量%且在10質量%以下為佳。多元酸酐(d)的加成量只要超過0質量%,則可提高感度,故為適合。另一方面,多元酸酐(d)的加成量只要在10質量%以下,則可維持彈性回復率或顯像性,故為適合。The ratio of the number of moles of the polybasic acid anhydride (d) to the epoxy group-containing ethylenically unsaturated compound (m-1) is preferably 10 to 90 mole%, more preferably 30 to 70 mole%. When the ratio of the polybasic acid anhydride (d) is 10% by mole or more, when it is made into a photosensitive resin composition, it can exhibit better curability. If it is 90 mol% or less, the unreacted product of the polybasic acid anhydride (d) does not remain, and the desired ethylenically unsaturated resin (A6) can be obtained. In addition, the reaction ratio of the polybasic acid anhydride (d) relative to the ethylenically unsaturated resin (A6) is preferably more than 0% by mass and 10% by mass or less. If the addition amount of the polybasic acid anhydride (d) exceeds 0% by mass, the sensitivity can be improved, so it is suitable. On the other hand, as long as the addition amount of the polybasic acid anhydride (d) is 10% by mass or less, the elastic recovery rate and the developability can be maintained, so it is suitable.
[乙烯性不飽和樹脂(A6)的製造方法] 乙烯性不飽和樹脂(A6),可藉由在製造乙烯性不飽和樹脂(A4)之後,添加多元酸酐(d),在50~150℃,宜為80~130℃的條件下使羥基與多元酸酐(d)反應來製造。[Method for manufacturing ethylenically unsaturated resin (A6)] The ethylenically unsaturated resin (A6) can be made by adding polybasic acid anhydride (d) after the production of the ethylenically unsaturated resin (A4). The acid anhydride (d) is produced by reacting.
在使多元酸酐(d)反應時,含有乙烯性不飽和樹脂(A4)的製造所使用的溶劑也沒有什麼問題,因此在用以得到乙烯性不飽和樹脂(A4)的反應結束之後不需除去溶劑即可進行反應。When the polybasic acid anhydride (d) is reacted, there is no problem with containing the solvent used in the production of the ethylenically unsaturated resin (A4), so there is no need to remove it after the reaction to obtain the ethylenically unsaturated resin (A4) is completed The solvent can carry out the reaction.
[乙烯性不飽和樹脂(A)的特性] 本發明第一實施態樣~第六實施態樣所得到的乙烯性不飽和樹脂(A)的分子量(由凝膠滲透層析(GPC)所得到的聚苯乙烯換算的重量平均分子量),宜為1000~50000,較佳為3000~40000。此分子量若在1000以上,則可充分確保硬化膜的耐溶劑性或耐熱分解性。另一方面,此分子量若在50000以下,則可將分子量或黏度控制在適當範圍,是有實用性的。另外,從彈性回復率的觀點看來,以重量平均分子量以3000~30000為佳。[Characteristics of ethylenically unsaturated resin (A)] The molecular weight of the ethylenically unsaturated resin (A) obtained in the first to sixth embodiments of the present invention (weight average molecular weight in terms of polystyrene obtained by gel permeation chromatography (GPC)) is preferably It is 1,000 to 50,000, preferably 3,000 to 40,000. If the molecular weight is 1000 or more, the solvent resistance or thermal decomposition resistance of the cured film can be sufficiently ensured. On the other hand, if the molecular weight is below 50,000, the molecular weight or viscosity can be controlled within an appropriate range, which is practical. In addition, from the viewpoint of elastic recovery rate, the weight average molecular weight is preferably 3000 to 30,000.
乙烯性不飽和樹脂(A)的酸價(JIS K 6901 5.3)通常為20~300KOHmg/g,宜為30~200KOHmg/g。酸價只要在20KOHmg/g以上,則顯像性良好,故為適合。另一方面,酸價只要在300KOHmg/g以下,則曝光部分(光硬化部分)不易溶解於鹼顯像液,故為適合。另外,彈性回復率的觀點看來,乙烯性不飽和樹脂(A)的酸價以30~200KOHmg/g為佳。The acid value (JIS K 6901 5.3) of the ethylenically unsaturated resin (A) is usually 20 to 300 KOH mg/g, preferably 30 to 200 KOH mg/g. As long as the acid value is 20KOHmg/g or more, the developability is good, so it is suitable. On the other hand, as long as the acid value is 300KOHmg/g or less, the exposed part (photohardened part) is not easily dissolved in the alkaline developing solution, so it is suitable. In addition, from the viewpoint of elastic recovery rate, the acid value of the ethylenically unsaturated resin (A) is preferably 30 to 200 KOHmg/g.
乙烯性不飽和樹脂(A)的羥基當量,通常為200~4000g/mol,宜為200~2500g/mol。藉由將羥基當量定在4000g/mol以下,較佳為2500g/mol以下,可抑制鹼顯像液的撥水性,可實現良好的顯像性。另一方面,羥基當量若低於200g/mol,則本發明所必要的其他取代基的導入量變少,會有無法得到所希望的硬化性、耐熱分解性、耐熱黃變性、折射率的情形。 此外,本說明書中的羥基當量,是每莫耳羥基所對應的乙烯性不飽和樹脂(A)的質量,並且反應率定為100%時由原料的裝入量所計算出的理論值。The hydroxyl equivalent of the ethylenically unsaturated resin (A) is usually 200 to 4000 g/mol, preferably 200 to 2500 g/mol. By setting the hydroxyl equivalent to 4000 g/mol or less, preferably 2500 g/mol or less, the water repellency of the alkaline developer can be suppressed, and good developability can be achieved. On the other hand, if the hydroxyl equivalent is less than 200 g/mol, the introduction amount of other substituents necessary for the present invention will decrease, and the desired curability, thermal decomposition resistance, thermal yellowing resistance, and refractive index may not be obtained. In addition, the hydroxyl equivalent in this specification is the mass of the ethylenically unsaturated resin (A) per mole of hydroxyl groups, and the theoretical value calculated from the charged amount of raw materials when the reaction rate is set to 100%.
另外,乙烯性不飽和樹脂(A)的不飽和基當量,只要能發揮本發明所希望的效果,則並不受限制,通常為100~4000g/莫耳,宜為200~2000g/莫耳,較佳為300~500g/莫耳。不飽和基當量只要在100g/莫耳以上,則在提高塗膜物性及鹼顯像性上是有效果的,故為適合。另一方面,不飽和基當量只要在4000g/莫耳以下,則在更加提高感度上是有效果的,故為適合。另外,不飽和基當量在100g/mol以上的情況,對於進一步提高耐熱分解性、耐熱黃變性而言是有效果的。另外,從彈性回復率的觀點看來,以乙烯性不飽和樹脂(A)的不飽和基當量以200~2000 g/莫耳為佳。 此外,在本說明書之中,不飽和基當量,是由為了導入不飽和基所使用的原料假設全部發生反應時的裝入量所計算出的理論值。In addition, the unsaturated group equivalent of the ethylenically unsaturated resin (A) is not limited as long as it can exert the desired effect of the present invention, and is usually 100 to 4000 g/mole, preferably 200 to 2000 g/mole. Preferably it is 300-500g/mol. As long as the unsaturated group equivalent is 100 g/mol or more, it is effective in improving the physical properties of the coating film and alkali developability, so it is suitable. On the other hand, as long as the unsaturated group equivalent is 4000 g/mol or less, it is effective in improving the sensitivity, so it is suitable. In addition, when the unsaturated group equivalent is 100 g/mol or more, it is effective for further improving the thermal decomposition resistance and thermal yellowing resistance. In addition, from the viewpoint of the elastic recovery rate, the unsaturated group equivalent of the ethylenically unsaturated resin (A) is preferably 200 to 2000 g/mole. In addition, in this specification, the unsaturated group equivalent is a theoretical value calculated from the loading amount when all the raw materials used for introducing the unsaturated group are assumed to react.
本發明所使用的乙烯性不飽和樹脂(A)的環氧當量,只要發揮本發明所希望的效果,則並未受到限制,通常為100~4000g/莫耳,宜為200~2000g/莫耳,較佳為300~500g/莫耳。環氧當量若在100g/莫耳以上,則在提高塗膜物性及保存安定性上是有效果的,而為適合。相反地,環氧當量若在4000g/莫耳以下,則在更加提高耐溶劑性上是有效果的。 此外,前述環氧當量是指聚合物中的環氧基每1莫耳所對應的聚合物質量。此值可藉由將聚合物的質量除以聚合物的環氧基量來求得(g/莫耳)。在本說明書中,「環氧當量」,是由為了導入環氧基所使用的原料的裝入量與加成反應的含有羧基的化合物(b)的裝入量,將反應率定為100%所計算出的理論值。The epoxy equivalent of the ethylenically unsaturated resin (A) used in the present invention is not limited as long as it exerts the desired effect of the present invention, and is usually 100 to 4000 g/mole, preferably 200 to 2000 g/mole , Preferably 300~500g/mole. If the epoxy equivalent is 100 g/mol or more, it is effective in improving the physical properties of the coating film and the storage stability, and is suitable. Conversely, if the epoxy equivalent is 4000 g/mol or less, it is effective in further improving solvent resistance. In addition, the aforementioned epoxy equivalent refers to the mass of the polymer per mole of epoxy groups in the polymer. This value can be obtained by dividing the mass of the polymer by the amount of epoxy groups in the polymer (g/mole). In this specification, the "epoxy equivalent" refers to the loading amount of the raw material used for introducing epoxy groups and the loading amount of the carboxyl group-containing compound (b) for the addition reaction, and the reaction rate is set to 100% The calculated theoretical value.
[溶劑(B)] 乙烯性不飽和樹脂組成物的溶劑(B)只要是不與乙烯性不飽和樹脂(A)反應的溶劑,則並未受到特別限定。溶劑(B)可使用與製造乙烯性不飽和樹脂(A)時所使用的溶劑相同的溶劑,可直接使用反應後所含有的溶劑,或可進一步添加。另外,還可為添加其他成分時其中共存的溶劑。溶劑(B)的具體例子,可列舉丙二醇單甲醚、丙二醇單甲醚醋酸酯、二丙二醇單甲醚醋酸酯、醋酸乙酯、醋酸丁酯、醋酸異丙酯、丙二醇單甲醚、二丙二醇單甲醚、三丙二醇單甲醚、乙二醇單甲基醚、二乙二醇單甲醚、甲基乙基酮、甲基異丁基酮、環己酮、乙二醇單乙醚醋酸酯、二乙二醇乙基醚醋酸酯等。這些可單獨或組合兩種以上來使用。另外,這些之中,以在製造乙烯性不飽和樹脂(A)時所使用的丙二醇單甲醚、丙二醇單甲醚醋酸酯等的二醇醚系溶劑為佳。[Solvent (B)] The solvent (B) of the ethylenically unsaturated resin composition is not particularly limited as long as it is a solvent that does not react with the ethylenically unsaturated resin (A). As the solvent (B), the same solvent as that used in the production of the ethylenically unsaturated resin (A) may be used, and the solvent contained after the reaction may be used as it is, or it may be further added. In addition, it may also be a solvent that coexists when other components are added. Specific examples of the solvent (B) include propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, dipropylene glycol monomethyl ether acetate, ethyl acetate, butyl acetate, isopropyl acetate, propylene glycol monomethyl ether, and dipropylene glycol Monomethyl ether, tripropylene glycol monomethyl ether, ethylene glycol monomethyl ether, diethylene glycol monomethyl ether, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, ethylene glycol monoethyl ether acetate , Diethylene glycol ethyl ether acetate, etc. These can be used alone or in combination of two or more. In addition, among these, glycol ether solvents such as propylene glycol monomethyl ether and propylene glycol monomethyl ether acetate used in the production of the ethylenically unsaturated resin (A) are preferred.
本實施形態的樹脂組成物中,溶劑(B)的摻合量,在將該組成物中的溶劑(B)除外的成分的總和定為100質量份時,一般而言為30~1000質量份,宜為50~800質量份,較佳為100~700質量份。只要是此範圍的摻合量,則會成為具有適當黏度的樹脂組成物。In the resin composition of this embodiment, the blending amount of the solvent (B) is generally 30 to 1000 parts by mass when the total of the components except the solvent (B) in the composition is 100 parts by mass , Preferably 50-800 parts by mass, more preferably 100-700 parts by mass. As long as the blending amount is in this range, it will become a resin composition having an appropriate viscosity.
[反應性稀釋劑(D)] 反應性稀釋劑(D)並未受到特別限定,以含有乙烯性不飽和雙鍵為佳,宜為乙烯基、(甲基)丙烯醯氧基。具體例子,可列舉苯乙烯、α-甲基苯乙烯、α-氯甲基苯乙烯、乙烯基甲苯、二乙烯基苯、酞酸二烯丙酯、二烯丙基苯基膦酸酯等的芳香族乙烯基系單體類;醋酸乙烯酯、己二酸乙烯酯等的聚羧酸單體類;(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸β-羥乙酯、(甲基)丙烯酸羥丙酯、乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、三羥甲基丙烷二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、參(羥乙基)異氰尿酸酯的三(甲基)丙烯酸酯等的(甲基)丙烯酸系單體;氰尿酸三烯丙酯等。這些可單獨或組合兩種以上來使用。[Reactive Diluent (D)] The reactive diluent (D) is not particularly limited, but preferably contains an ethylenically unsaturated double bond, preferably a vinyl group or a (meth)acryloxy group. Specific examples include styrene, α-methylstyrene, α-chloromethylstyrene, vinyl toluene, divinylbenzene, diallyl phthalate, diallyl phenyl phosphonate, etc. Aromatic vinyl monomers; polycarboxylic acid monomers such as vinyl acetate and vinyl adipate; methyl (meth)acrylate, ethyl (meth)acrylate, and propyl (meth)acrylate , Butyl (meth)acrylate, β-hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylic acid Ester, propylene glycol di(meth)acrylate, ethylene glycol di(meth)acrylate, trimethylolpropane di(meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol four (Meth) acrylic monomers such as (meth)acrylate, dipentaerythritol hexa(meth)acrylate, tris(meth)acrylate of ginseng (hydroxyethyl) isocyanurate, etc.; tricyanurate Allyl esters and so on. These can be used alone or in combination of two or more.
本實施形態的樹脂組成物中,反應性稀釋劑(D)的摻合量,在將該組成物中的溶劑(B)除外的成分的總和定為100質量份時,一般而言為10~90質量份,宜為20~80質量份,較佳為25~70質量份。只要是此範圍的摻合量,則會成為具有適當黏度的樹脂組成物,使用其之感光性樹脂組成物會具有適當的光硬化性。In the resin composition of this embodiment, the blending amount of the reactive diluent (D) is generally 10 to 100 parts by mass when the total of the components excluding the solvent (B) in the composition is 100 parts by mass. 90 parts by mass, preferably 20 to 80 parts by mass, more preferably 25 to 70 parts by mass. As long as the blending amount is in this range, it will become a resin composition with appropriate viscosity, and the photosensitive resin composition using it will have appropriate photocurability.
[感光性樹脂組成物] 本發明之感光性樹脂組成物,含有乙烯性不飽和樹脂(A)、碳簇(c)、溶劑(B)、反應性稀釋劑(D)及光聚合起始劑(E)。 本發明之感光性樹脂組成物亦可進一步含有著色劑(F)。 另外,本發明之感光性樹脂組成物亦可實質上不含碳簇(c)以外的聚合禁止劑。「實質上不含」意指相對於前述乙烯性不飽和樹脂(A)100質量份,含有碳簇(c)以外的聚合禁止劑0.010質量份以下,宜為0.05質量份以下。[Photosensitive resin composition] The photosensitive resin composition of the present invention contains ethylenically unsaturated resin (A), carbon cluster (c), solvent (B), reactive diluent (D), and photopolymerization initiator (E). The photosensitive resin composition of the present invention may further contain a coloring agent (F). In addition, the photosensitive resin composition of the present invention may not substantially contain a polymerization inhibitor other than the carbon cluster (c). "Substantially free" means that the content of a polymerization inhibitor other than the carbon cluster (c) is 0.010 parts by mass or less, preferably 0.05 parts by mass or less, relative to 100 parts by mass of the ethylenically unsaturated resin (A).
本實施形態的感光性樹脂組成物中,溶劑(B)的摻合量,在將該組成物中的溶劑(B)除外的成分的總和定為100質量份時,一般而言為30~1000質量份,宜為50~800質量份,較佳為100~700質量份。只要是此範圍的摻合量,則會成為具有適當黏度的感光性樹脂組成物。In the photosensitive resin composition of the present embodiment, the blending amount of the solvent (B) is generally 30 to 1,000 when the total of the components excluding the solvent (B) in the composition is 100 parts by mass. The parts by mass are preferably 50 to 800 parts by mass, more preferably 100 to 700 parts by mass. As long as the blending amount is in this range, it will become a photosensitive resin composition having an appropriate viscosity.
本實施形態的感光性樹脂組成物中,反應性稀釋劑(D)的摻合量,在將該組成物中的溶劑(B)除外的成分的總和定為100質量%時,一般而言為10~90質量%,宜為20~80質量%,較佳為25~70質量%。只要是此範圍的摻合量,則會成為具有適當黏度的感光性樹脂組成物,感光性樹脂組成物會具有適當的光硬化性。In the photosensitive resin composition of the present embodiment, the blending amount of the reactive diluent (D), when the sum of the components excluding the solvent (B) in the composition is 100% by mass, it is generally 10 to 90% by mass, preferably 20 to 80% by mass, more preferably 25 to 70% by mass. As long as the blending amount is in this range, the photosensitive resin composition will have an appropriate viscosity, and the photosensitive resin composition will have appropriate photocurability.
[光聚合起始劑(E)] 光聚合起始劑(E)並未受到特別限定,具體例子,可列舉安息香、安息香甲醚、安息香乙基醚等的安息香與其烷醚類;苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、1,1-二氯苯乙酮、4-(1-第三丁基二氧-1-甲基乙基)苯乙酮等的苯乙酮類;2-甲基蒽醌、2-戊基蒽醌、2-第三丁基蒽醌、1-氯蒽醌等的蒽醌類;2,4-二甲基噻噸酮、2,4-二異丙基噻噸酮、2-氯噻噸酮等的噻噸酮類;苯乙酮二甲基縮酮、苄基二甲基縮酮等的縮酮類;二苯酮、4-(1-第三丁基二氧-1-甲基乙基)二苯酮、3,3’,4,4’-肆(第三丁基二氧羰基)二苯酮等的二苯酮類;2-甲基-1-[4-(甲矽基)苯基]-2-嗎啉基-丙-1-酮;2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)丁酮-1;醯基氧化膦類;及呫噸酮類等。這些可單獨或組合兩種以上來使用。[Photopolymerization initiator (E)] The photopolymerization initiator (E) is not particularly limited. Specific examples include benzoin and its alkyl ethers such as benzoin, benzoin methyl ether, and benzoin ethyl ether; acetophenone, 2,2-dimethoxy- Acetophenones such as 2-phenylacetophenone, 1,1-dichloroacetophenone, 4-(1-tertiary butyldiox-1-methylethyl)acetophenone; 2-methyl Anthraquinones such as anthraquinone, 2-pentyl anthraquinone, 2-tertiary butyl anthraquinone, 1-chloroanthraquinone; 2,4-dimethylthioxanthone, 2,4-diisopropyl Thioxanthones such as thioxanthone and 2-chlorothioxanthone; ketals such as acetophenone dimethyl ketal and benzyl dimethyl ketal; benzophenone, 4-(1-third Benzophenones such as butyl dioxy-1-methyl ethyl) benzophenone, 3,3',4,4'-four (tertiary butyl dioxycarbonyl) benzophenone; 2-methyl -1-[4-(Methylsilyl)phenyl]-2-morpholinyl-propan-1-one; 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl ) Butanone-1; phosphine oxides; and xanthones. These can be used alone or in combination of two or more.
本實施形態的感光性樹脂組成物中,光聚合起始劑(E)的摻合量,在將感光性樹脂組成物中的溶劑(B)除外的成分的總和定為100質量份時,一般而言為0.1~30質量份,宜為0.5~20質量份,較佳為1~15質量份。只要是此範圍的摻合量,則會成為具有適當的光硬化性的感光性樹脂組成物。In the photosensitive resin composition of the present embodiment, the blending amount of the photopolymerization initiator (E) is generally 100 parts by mass when the sum of the components excluding the solvent (B) in the photosensitive resin composition is 100 parts by mass It is 0.1 to 30 parts by mass, preferably 0.5 to 20 parts by mass, and more preferably 1 to 15 parts by mass. As long as the blending amount is in this range, it becomes a photosensitive resin composition having appropriate photocuring properties.
[著色劑(F)] 著色劑(F)只要溶解或分散於溶劑(B)中,則並未受到特別限定,可使用周知的染料或顏料。在著色劑(F)使用染料的情況下,與使用顏料的情況相比,可得到較高亮度的著色圖案,另外還會表現出良好的鹼顯像性。另一方面,在著色劑(F)使用顏料的情況下,與使用染料的情況相比,著色圖案的耐熱性較高。可因應所需要的性能或目標畫素的顏色併用染料與顏料。[Colorant (F)] The colorant (F) is not particularly limited as long as it is dissolved or dispersed in the solvent (B), and known dyes or pigments can be used. When a dye is used for the colorant (F), a coloring pattern with higher brightness can be obtained than when a pigment is used, and it also exhibits good alkali developability. On the other hand, when a pigment is used for the colorant (F), the heat resistance of the colored pattern is higher than when a dye is used. Dyes and pigments can be used together according to the required performance or the color of the target pixel.
「染料」 染料,從對溶劑(B)或鹼顯像液的溶解性、感光性樹脂組成物中的其他成分的互相作用、耐熱性等的觀點看來,以使用具有羧基等的酸性基的酸性染料、酸性染料的氮化合物的鹽、酸性染料的磺醯胺體等為佳。這種染料的具體例子,可列舉acid alizarin violet N;acid black 1、2、24、48;acid blue 1、7、9、25、29、40、45、62、70、74、80、83、90、92、112、113、120、129、147;acid chrome violet K;acid Fuchsin;acid green 1、3、5、25、27、50;acid orange 6、7、8、10、12、50、51、52、56、63、74、95;acid red 1、4、8、14、17、18、26、27、29、31、34、35、37、42、44、50、51、52、57、69、73、80、87、88、91、92、94、97、103、111、114、129、133、134、138、143、145、150、151、158、176、183、198、211、215、216、217、249、252、257、260、266、274;acid violet 6B、7、9、17、19;acid yellow 1、3、9、11、17、23、25、29、34、36、42、54、72、73、76、79、98、99、111、112、114、116;food yellow 3及其衍生物等。 這些之中,以偶氮系、呫噸系、蒽醌系或酞菁系的酸性染料為佳。這些染料可因應目標畫素顏色單獨或組合兩種以上來使用。"dye" Dyes, from the viewpoints of solubility in solvent (B) or alkaline developing solution, interaction of other components in the photosensitive resin composition, heat resistance, etc., acid dyes having acidic groups such as carboxyl groups, Salts of nitrogen compounds of acid dyes, sulfonamides of acid dyes, etc. are preferred. Specific examples of this dye include acid alizarin violet N; acid black 1, 2, 24, 48; acid blue 1, 7, 9, 25, 29, 40, 45, 62, 70, 74, 80, 83, 90, 92, 112, 113, 120, 129, 147; acid chrome violet K; acid Fuchsin; acid green 1, 3, 5, 25, 27, 50; acid orange 6, 7, 8, 10, 12, 50, 51, 52, 56, 63, 74, 95; acid red 1, 4, 8, 14, 17, 18, 26, 27, 29, 31, 34, 35, 37, 42, 44, 50, 51, 52, 57, 69, 73, 80, 87, 88, 91, 92, 94, 97, 103, 111, 114, 129, 133, 134, 138, 143, 145, 150, 151, 158, 176, 183, 198, 211, 215, 216, 217, 249, 252, 257, 260, 266, 274; acid violet 6B, 7, 9, 17, 19; acid yellow 1, 3, 9, 11, 17, 23, 25, 29, 34, 36, 42, 54, 72, 73, 76, 79, 98, 99, 111, 112, 114, 116; food yellow 3 and its derivatives. Among these, azo-based, xanthene-based, anthraquinone-based, or phthalocyanine-based acid dyes are preferred. These dyes can be used individually or in combination of two or more according to the color of the target pixel.
「顏料」 顏料的具體例子,可列舉C.I.顏料黃1、3、12、13、14、15、16、17、20、24、31、53、83、86、93、94、109、110、117、125、128、137、138、139、147、148、150、153、154、166、173、194、214等的黃色顏料;C.I.顏料橙13、31、36、38、40、42、43、51、55、59、61、64、65、71、73等的橙色顏料;C.I.顏料紅9、97、105、122、123、144、149、166、168、176、177、180、192、209、215、216、224、242、254、255、264、265等的紅色顏料;C.I.顏料藍15、15:3、15:4、15:6、60等的藍色顏料;C.I.顏料紫1、19、23、29、32、36、38等的紫色顏料;C.I.顏料綠7、36、58等的綠色顏料;C.I.顏料褐23、25等的褐色顏料;C.I.顏料黑1、7、碳黑、鈦黑、氧化鐵等的黑色顏料等。這些顏料,可因應目標畫素的色單獨或組合兩種以上來使用。"pigment" Specific examples of pigments include CI Pigment Yellow 1, 3, 12, 13, 14, 15, 16, 17, 20, 24, 31, 53, 83, 86, 93, 94, 109, 110, 117, 125, 128, 137, 138, 139, 147, 148, 150, 153, 154, 166, 173, 194, 214 and other yellow pigments; CI pigment orange 13, 31, 36, 38, 40, 42, 43, 51, 55 , 59, 61, 64, 65, 71, 73 and other orange pigments; CI Pigment Red 9, 97, 105, 122, 123, 144, 149, 166, 168, 176, 177, 180, 192, 209, 215, 216, 224, 242, 254, 255, 264, 265 and other red pigments; CI pigment blue 15, 15: 3, 15: 4, 15: 6, 60 and other blue pigments; CI pigment violet 1, 19, 23 , 29, 32, 36, 38 and other purple pigments; CI Pigment Green 7, 36, 58 and other green pigments; CI Pigment Brown 23, 25 and other brown pigments; CI Pigment Black 1, 7, carbon black, titanium black, Black pigments such as iron oxide. These pigments can be used individually or in combination of two or more according to the color of the target pixel.
在本實施形態的感光性樹脂組成物中摻合著色劑(F)的情況,其摻合量,在將感光性樹脂組成物中的溶劑(B)除外的成分的總和定為100質量份時,一般而言為5~80質量份,宜為5~70質量份,較佳為10~60質量份。When the colorant (F) is blended in the photosensitive resin composition of this embodiment, the blending amount is when the total of the components other than the solvent (B) in the photosensitive resin composition is 100 parts by mass , Generally 5 to 80 parts by mass, preferably 5 to 70 parts by mass, preferably 10 to 60 parts by mass.
在著色劑(F)使用顏料的情況下,從提升顏料的分散性的觀點看來,亦可將周知的分散劑摻合至感光性樹脂組成物。分散劑以使用逐時分散安定性優異的高分子分散劑為佳。高分子分散劑的例子,可列舉胺甲酸乙酯系分散劑、聚乙烯亞胺系分散劑、聚氧乙烯烷醚系分散劑、聚氧乙二醇二酯系分散劑、去水山梨醇脂肪族酯系分散劑、脂肪族變性酯系分散劑等。這種高分子分散劑亦可使用以EFKA(Efka Chemicals B.V.(EFKA)公司製)、Disperbyk (BYK-Chemie公司製)、DISPARLON(楠本化成股份有限公司製)、SOLSPERSE(Zeneca公司製)等的商品名市售的產品。本實施形態的感光性樹脂組成物中的分散劑的摻合量只要因應所使用的顏料等的種類適當地設定即可。When a pigment is used as the colorant (F), from the viewpoint of improving the dispersibility of the pigment, a known dispersant may be blended into the photosensitive resin composition. As the dispersant, it is better to use a polymer dispersant with excellent dispersion stability over time. Examples of polymer dispersants include urethane-based dispersants, polyethyleneimine-based dispersants, polyoxyethylene alkyl ether-based dispersants, polyoxyethylene glycol diester-based dispersants, and sorbitan fats Family ester dispersant, aliphatic modified ester dispersant, etc. This kind of polymer dispersant can also use products such as EFKA (manufactured by Efka Chemicals BV (EFKA)), Disperbyk (manufactured by BYK-Chemie), DISPARLON (manufactured by Kusumoto Chemical Co., Ltd.), and SOLSPERSE (manufactured by Zeneca) A commercially available product. The blending amount of the dispersant in the photosensitive resin composition of the present embodiment may be appropriately set in accordance with the type of pigment or the like used.
[乙烯性不飽和樹脂組成物的組成] 本實施形態的樹脂組成物中的乙烯性不飽和樹脂(A)、碳簇(c)及溶劑(B)的摻合量,將樹脂組成物中溶劑(B)除外的成分的總和定為100質量份時,乙烯性不飽和樹脂(A)以50~99.9質量份為佳;碳簇(c)以0.00001~10質量份為佳;溶劑(B)以30~1000質量份為佳,50~800質量份為較佳,100~700質量份為更佳。[Composition of ethylenically unsaturated resin composition] The blending amount of the ethylenically unsaturated resin (A), carbon cluster (c), and solvent (B) in the resin composition of this embodiment is set to 100 in the resin composition except for the solvent (B). In terms of parts by mass, ethylenically unsaturated resin (A) is preferably 50-99.9 parts by mass; carbon cluster (c) is preferably 0.00001-10 parts by mass; solvent (B) is preferably 30-1000 parts by mass, 50- 800 parts by mass is preferable, and 100 to 700 parts by mass is more preferable.
在本實施形態的樹脂組成物含有反應性稀釋劑(D)的情況下,乙烯性不飽和樹脂(A)、碳簇(c)、溶劑(B)、反應性稀釋劑(D)的摻合量,在將樹脂組成物中的溶劑(B)除外的成分的總和定為100質量份時,乙烯性不飽和樹脂(A)為10~90質量份、碳簇(c)為0.00001~10質量份、溶劑(B)為30~1000質量份、反應性稀釋劑(D)為10~90質量份,宜為乙烯性不飽和樹脂(A)20~80質量份、碳簇(c) 0.0001~0.10質量份、溶劑(B)50~800質量份、反應性稀釋劑(D)20~80質量份,較佳為乙烯性不飽和樹脂(A)30~75質量份、碳簇(c)0.0005~0.05質量份、溶劑(B)100~700質量份、反應性稀釋劑(D)25~70質量份。 [感光性樹脂組成物的組成]When the resin composition of this embodiment contains the reactive diluent (D), blending of the ethylenically unsaturated resin (A), carbon cluster (c), solvent (B), and reactive diluent (D) Amount, when the total of the components except the solvent (B) in the resin composition is 100 parts by mass, the ethylenically unsaturated resin (A) is 10 to 90 parts by mass, and the carbon cluster (c) is 0.00001 to 10 parts by mass. Parts, solvent (B) is 30 to 1000 parts by mass, reactive diluent (D) is 10 to 90 parts by mass, preferably ethylenically unsaturated resin (A) is 20 to 80 parts by mass, carbon cluster (c) is 0.0001 to 0.10 parts by mass, solvent (B) 50-800 parts by mass, reactive diluent (D) 20-80 parts by mass, preferably ethylenically unsaturated resin (A) 30-75 parts by mass, carbon cluster (c) 0.0005 -0.05 parts by mass, 100-700 parts by mass of solvent (B), and 25-70 parts by mass of reactive diluent (D). [Composition of photosensitive resin composition]
本實施形態的感光性樹脂組成物的乙烯性不飽和樹脂(A)、碳簇(c)及溶劑(B)、反應性稀釋劑(D)、光聚合起始劑(E)的摻合量,在將感光性樹脂組成物中之溶劑(B)除外的成分的總和定為100質量份時,宜為乙烯性不飽和樹脂(A)5~80質量份、碳簇(c)0.00001~10質量份、溶劑(B)30~1000質量份、反應性稀釋劑(D)10~90質量份、光聚合起始劑(E)0.1~30質量份,較佳為乙烯性不飽和樹脂(A)8~70質量份、碳簇(c)0.0001~5質量份、溶劑(B)50~800質量份、反應性稀釋劑(D)20~80質量份、光聚合起始劑(E)0.5~20質量份,更佳為乙烯性不飽和樹脂(A)10~60質量份、碳簇(c)0.005~1質量份、溶劑(B)100~700質量份、反應性稀釋劑(D)25~70質量份、光聚合起始劑(E)1~15質量份。Blending amount of ethylenically unsaturated resin (A), carbon cluster (c), solvent (B), reactive diluent (D), and photopolymerization initiator (E) of the photosensitive resin composition of this embodiment , When the total of the components excluding the solvent (B) in the photosensitive resin composition is 100 parts by mass, it is preferably 5 to 80 parts by mass of the ethylenically unsaturated resin (A) and 0.00001 to 10 of the carbon cluster (c) Parts by mass, solvent (B) 30 to 1000 parts by mass, reactive diluent (D) 10 to 90 parts by mass, photopolymerization initiator (E) 0.1 to 30 parts by mass, preferably ethylenically unsaturated resin (A) ) 8 to 70 parts by mass, carbon cluster (c) 0.0001 to 5 parts by mass, solvent (B) 50 to 800 parts by mass, reactive diluent (D) 20 to 80 parts by mass, photopolymerization initiator (E) 0.5 -20 parts by mass, more preferably 10-60 parts by mass of ethylenically unsaturated resin (A), 0.005-1 parts by mass of carbon cluster (c), 100-700 parts by mass of solvent (B), reactive diluent (D) 25 to 70 parts by mass, and 1 to 15 parts by mass of the photopolymerization initiator (E).
在本實施形態的感光性樹脂組成物含有著色劑(F)的情況下,乙烯性不飽和樹脂(A)、碳簇(c)、溶劑(B)、反應性稀釋劑(D)、光聚合起始劑(E)、著色劑(F)的摻合量,一般而言,在將感光性樹脂組成物中之溶劑(B)除外的成分的總和定為100質量份時,乙烯性不飽和樹脂(A)為5~80質量份、碳簇(c)為0.00001~10質量份、溶劑(B)為30~1000質量份、反應性稀釋劑(D)為10~89質量份、光聚合起始劑(E)為0.1~30質量份、著色劑(F)為5~80質量份,宜為乙烯性不飽和樹脂(A)8~70質量份、碳簇(c)0.0001~0.10質量份、溶劑(B)50~800質量份、反應性稀釋劑(D)20~80質量份、光聚合起始劑(E)0.5~20質量份、著色劑(F)5~70質量份,更佳為乙烯性不飽和樹脂(A) 10~60質量份、碳簇(c)0.0005~0.5質量份、溶劑(B)100~700質量份、反應性稀釋劑(D)25~70質量份、光聚合起始劑(E)1~15質量份、著色劑(F)10~60質量份。When the photosensitive resin composition of this embodiment contains a colorant (F), ethylenically unsaturated resin (A), carbon cluster (c), solvent (B), reactive diluent (D), photopolymerization The blending amount of the initiator (E) and the coloring agent (F), generally speaking, when the total of the components other than the solvent (B) in the photosensitive resin composition is set to 100 parts by mass, the ethylenically unsaturated Resin (A) is 5 to 80 parts by mass, carbon cluster (c) is 0.00001 to 10 parts by mass, solvent (B) is 30 to 1000 parts by mass, reactive diluent (D) is 10 to 89 parts by mass, photopolymerization Starting agent (E) is 0.1-30 parts by mass, coloring agent (F) is 5-80 parts by mass, preferably ethylenically unsaturated resin (A) is 8 to 70 parts by mass, carbon cluster (c) is 0.0001 to 0.10 parts by mass Parts, 50 to 800 parts by mass of solvent (B), 20 to 80 parts by mass of reactive diluent (D), 0.5 to 20 parts by mass of photopolymerization initiator (E), 5 to 70 parts by mass of colorant (F), More preferably, ethylenically unsaturated resin (A) is 10-60 parts by mass, carbon cluster (c) is 0.0005-0.5 parts by mass, solvent (B) is 100-700 parts by mass, and reactive diluent (D) is 25-70 parts by mass. , Photopolymerization initiator (E) 1-15 parts by mass, and colorant (F) 10-60 parts by mass.
本實施形態的感光性樹脂組成物中,除了上述成分之外,為了賦予既定特性,亦可摻合周知的偶合劑、整平劑、熱聚合禁止劑等的周知的添加劑、及周知的著色劑或填料、分散劑等。這些添加劑的摻合量只要在不阻礙本發明效果的範圍,則並未受到特別限定。In the photosensitive resin composition of this embodiment, in addition to the above-mentioned components, well-known additives such as well-known coupling agents, leveling agents, and thermal polymerization inhibitors, and well-known coloring agents may be blended in order to impart predetermined characteristics. Or fillers, dispersants, etc. The blending amount of these additives is not particularly limited as long as it is in a range that does not inhibit the effects of the present invention.
[感光性樹脂組成物的製造方法] 本實施形態的感光性樹脂組成物,可藉由使用周知的混合裝置將上述各成分混合來製造。此外,本實施形態的感光性樹脂組成物,可先調製出含有乙烯性不飽和樹脂(A)及溶劑(B)的樹脂組成物,然後混合反應性稀釋劑(D)、光聚合起始劑(E)來製造。此外,該樹脂組成物,除了可用來調製本實施形態的感光性樹脂組成物而使用之外,還可使用在其他用途。[Method for manufacturing photosensitive resin composition] The photosensitive resin composition of this embodiment can be manufactured by mixing the above-mentioned components using a well-known mixing device. In addition, the photosensitive resin composition of this embodiment can first prepare a resin composition containing ethylenically unsaturated resin (A) and solvent (B), and then mix the reactive diluent (D) and photopolymerization initiator (E) to manufacture. In addition, this resin composition can be used for other purposes besides preparing the photosensitive resin composition of this embodiment.
[樹脂硬化膜] 本實施形態的感光性樹脂組成物含有本實施形態的樹脂,因此具有優異的顯像性,且著色劑分散性及耐溶劑性良好,可得到具有高彈性回復率的硬化膜。 所以,本實施形態的感光性樹脂組成物適合作為黑色矩陣、彩色濾光片、黑柱間隔件的材料。 另外,本實施形態的感光性樹脂組成物具有良好的著色劑分散性,即使是充分含有黑色的著色劑也能夠充分滿足顯像性等的一般的特性,可形成對被形成面的密著性良好的樹脂硬化膜。因此,根據本實施形態的感光性樹脂組成物,可形成對被形成面的密著性良好,且具有足夠的遮光性的黑色圖案。[Resin Cured Film] The photosensitive resin composition of this embodiment contains the resin of this embodiment, and therefore has excellent developability, good colorant dispersibility and solvent resistance, and a cured film with high elastic recovery rate can be obtained. Therefore, the photosensitive resin composition of this embodiment is suitable as a material for a black matrix, a color filter, and a black column spacer. In addition, the photosensitive resin composition of the present embodiment has good coloring agent dispersibility, and even if it contains a black coloring agent, it can fully satisfy general characteristics such as developability, and can form adhesion to the formed surface. Good resin cured film. Therefore, according to the photosensitive resin composition of this embodiment, the adhesion to the surface to be formed is good, and the black pattern which has sufficient light-shielding property can be formed.
[樹脂硬化膜的製造方法] 本實施形態的樹脂硬化膜,可藉由例如以下所揭示的方法來製造。 首先,在樹脂硬化膜的被形成面上塗佈感光性樹脂組成物,形成樹脂層(塗膜)。接下來,隔著既定圖案的光罩使樹脂層曝光,使曝光部分光硬化。接下來,將樹脂層的未曝光部分以顯像液顯像,製作出具有既定圖案的樹脂硬化膜。然後,因應必要進行樹脂硬化膜的後烘(熱處理)。 使樹脂層曝光時,亦可使用既定圖案的半色調光罩。此情況下,使未曝光部分及半曝光部分以顯像液顯像,製成具有既定圖案的樹脂硬化膜。[Manufacturing method of resin cured film] The cured resin film of this embodiment can be manufactured by the method disclosed below, for example. First, a photosensitive resin composition is applied to the formed surface of the resin cured film to form a resin layer (coating film). Next, the resin layer is exposed via a mask of a predetermined pattern, and the exposed part is photocured. Next, the unexposed part of the resin layer is developed with a developer to produce a cured resin film having a predetermined pattern. Then, if necessary, post-baking (heat treatment) of the resin cured film is performed. When exposing the resin layer, a halftone mask with a predetermined pattern can also be used. In this case, the unexposed part and the semi-exposed part are developed with a developer to form a resin cured film having a predetermined pattern.
塗佈感光性樹脂組成物的方法並未受到特別限定,可列舉例如絲網印刷法、輥式塗佈法、簾式塗佈法、噴霧塗佈法、旋轉塗佈法等。 在塗佈感光性樹脂組成物之後,亦可因應必要使用循環式烘箱、紅外線加熱器、熱板等的加熱手段來加熱,以使樹脂層所含有的溶劑(B)揮發。塗佈後的加熱條件並未受到特別限定,只要因應感光性樹脂組成物的組成適當地設定即可。例如塗佈後的加熱溫度可定在50℃~120℃,加熱時間可定在30秒鐘~30分鐘。The method of applying the photosensitive resin composition is not particularly limited, and examples thereof include a screen printing method, a roll coating method, a curtain coating method, a spray coating method, and a spin coating method. After the photosensitive resin composition is coated, heating means such as a circulating oven, an infrared heater, a hot plate, etc. may be used as necessary to volatilize the solvent (B) contained in the resin layer. The heating conditions after coating are not particularly limited, as long as they are appropriately set in accordance with the composition of the photosensitive resin composition. For example, the heating temperature after coating can be set at 50°C to 120°C, and the heating time can be set at 30 seconds to 30 minutes.
使樹脂層曝光的方法並未受到特別限定,可列舉例如照射紫外線、準分子雷射光等的活性能量射線的方法。 對樹脂層照射的能量射線量只要因應感光性樹脂組成物的組成適當地設定即可。例如對樹脂層照射的能量射線量可定在30~2000mJ/cm2 ,然而不受此範圍限定。 曝光所使用的光源並未受到特別限定,可任意選擇低壓水銀燈、中壓水銀燈、高壓水銀燈、氙燈、金屬鹵素燈等來使用。The method of exposing the resin layer is not particularly limited, and examples include a method of irradiating active energy rays such as ultraviolet rays and excimer laser light. The amount of energy rays irradiated to the resin layer may be appropriately set in accordance with the composition of the photosensitive resin composition. For example, the amount of energy ray irradiated to the resin layer can be set at 30-2000 mJ/cm 2 , but it is not limited by this range. The light source used for exposure is not particularly limited, and low-pressure mercury lamps, medium-pressure mercury lamps, high-pressure mercury lamps, xenon lamps, metal halide lamps, etc. can be arbitrarily selected and used.
為了得到優異的顯像性,顯像所使用的顯像液以使用鹼顯像液為佳。鹼顯像液,可列舉例如碳酸鈉、碳酸鉀、碳酸鈣、氫氧化鈉、氫氧化鉀等的水溶液;乙胺、二乙胺、二甲基乙醇胺等的胺系化合物的水溶液;四甲基銨、3-甲基-4-胺基-N,N-二乙基苯胺、3-甲基-4-胺基-N-乙基-N-β-羥乙基苯胺、3-甲基-4-胺基-N-乙基-N-β-甲烷磺醯胺乙基苯胺、3-甲基-4-胺基-N-乙基-N-β-甲氧基乙基苯胺及該等的硫酸鹽、鹽酸鹽或對甲苯磺酸鹽等的對苯二胺系化合物的水溶液等。 顯像液中亦可因應必要含有消泡劑、界面活性劑等。In order to obtain excellent developability, it is better to use an alkaline developer as the developer used for development. Examples of alkaline developing solutions include aqueous solutions of sodium carbonate, potassium carbonate, calcium carbonate, sodium hydroxide, potassium hydroxide, etc.; aqueous solutions of amine compounds such as ethylamine, diethylamine, and dimethylethanolamine; tetramethyl Ammonium, 3-methyl-4-amino-N,N-diethylaniline, 3-methyl-4-amino-N-ethyl-N-β-hydroxyethylaniline, 3-methyl- 4-amino-N-ethyl-N-β-methanesulfonamide ethyl aniline, 3-methyl-4-amino-N-ethyl-N-β-methoxyethyl aniline and the like Sulfate, hydrochloride, p-toluenesulfonate and other p-phenylenediamine-based compounds. The developer can also contain defoamers, surfactants, etc. as necessary.
在以顯像液顯像之後,以將具有既定圖案的樹脂硬化膜水洗並使其乾燥為佳。 另外,在以顯像液顯像之後,以進行具有既定圖案的樹脂硬化膜的後烘(熱處理)為佳。藉由進行後烘,可使樹脂硬化膜的硬化更確實進行。後烘的條件並未受到特別限定,可任意選擇,只要因應感光性樹脂組成物的組成適當地設定即可。例如後烘的加熱溫度可定在130℃~250℃。另外,後烘的加熱時間以10分鐘~4小時為佳,較佳為20分鐘~2小時。After developing with the developer, it is better to wash the cured resin film with a predetermined pattern with water and dry it. In addition, it is preferable to perform post-baking (heat treatment) of a cured resin film having a predetermined pattern after development with a developer. By performing post-bake, the curing of the resin cured film can be performed more reliably. The conditions of post-baking are not particularly limited and can be arbitrarily selected as long as they are appropriately set in accordance with the composition of the photosensitive resin composition. For example, the heating temperature of post-bake can be set at 130℃~250℃. In addition, the heating time of post-bake is preferably 10 minutes to 4 hours, preferably 20 minutes to 2 hours.
[影像顯示裝置] 本實施形態的影像顯示裝置具備本實施形態的樹脂硬化膜。影像顯示裝置的具體例子,可列舉例如液晶顯示裝置、有機EL顯示裝置等。 影像顯示裝置,以例如選自黑色矩陣、彩色濾光片、黑柱間隔件中的一種以上的構件由本實施形態的樹脂硬化膜所形成為佳。[Image display device] The image display device of this embodiment includes the resin cured film of this embodiment. Specific examples of the image display device include, for example, a liquid crystal display device and an organic EL display device. For the image display device, for example, one or more members selected from a black matrix, a color filter, and a black column spacer are formed of the cured resin film of the present embodiment.
形成樹脂硬化膜的被形成面的基材材質並未受到特別限定,可列舉例如在玻璃、矽、聚碳酸酯、聚酯、聚醯胺、聚醯胺醯亞胺、聚醯亞胺、鋁、印刷電路板等的表面形成配線圖案的基板、陣列基板等。The material of the substrate on which the resin cured film is formed is not particularly limited, and examples include glass, silicon, polycarbonate, polyester, polyamide, polyimide, polyimide, and aluminum. , Printed circuit boards and other substrates with wiring patterns formed on the surface, array substrates, etc.
本實施形態的影像顯示裝置的製造方法只要包含依照上述製造方法形成本實施形態的樹脂硬化膜的步驟即可,由樹脂硬化膜形成的構件以外的構件可依據常法來製造。The manufacturing method of the image display device of this embodiment should just include the step of forming the resin cured film of this embodiment in accordance with the above-mentioned manufacturing method, and the member other than the member formed of a resin cured film can be manufactured according to the conventional method.
使本實施形態的感光性樹脂組成物硬化而成的樹脂硬化膜,具有優異的顯像性,著色劑分散性及耐溶劑性良好,且具有高彈性回復率。因此,適合作為影像顯示裝置所具備的黑色矩陣、彩色濾光片、黑柱間隔件的材料。 [實施例]The cured resin film formed by curing the photosensitive resin composition of this embodiment has excellent developability, good colorant dispersibility and solvent resistance, and a high elastic recovery rate. Therefore, it is suitable as a material for a black matrix, a color filter, and a black column spacer included in an image display device. [Example]
以下參考實施例詳細說明本發明,然而本發明不受這些實施例限定。此外,在此實施例之中,份及百分率只要沒有特別解釋,全部皆為質量基準。 [實施例1] 在具備攪拌裝置、滴液漏斗、冷凝管、溫度計及氣體導入管的燒瓶中加入丙二醇單甲醚醋酸酯137.5g,進行氮氣置換,同時加以攪拌,並昇溫至120℃。接下來,在含有甲基丙烯酸縮水甘油酯141.7g(1.00莫耳)、甲基丙烯酸三環癸酯4.7g(0.02莫耳)、及苯乙烯5.0g(0.05莫耳)的單體混合物中添加13.3g的第三丁基過氧-2-乙基己酸酯(聚合起始劑,日油公司製,PERBUTYL(註冊商標)O),將其由滴液漏斗花費2小時滴入前述燒瓶中。滴入結束後,在120℃下進一步攪拌2小時,進行共聚合反應,產生含有環氧基的共聚物(P1)溶液。於其中裝入作為單體(m-2)的丙烯酸72.0g、含有作為聚合禁止劑的富勒烯(Frontier Carbon公司製,nanom(註冊商標)mixST)3質量%的三甲基苯溶液6.0 g、作為觸媒的三苯膦0.67g(0.3質量份),將注入了氮氣的低氧空氣灌入以使氧濃度成為4~7體積%,同時在110℃下加熱10小時。 然後,確認酸價為1.0KOHmg/g以下,裝入作為多元酸酐(d)的四氫酞酸酐15.6g,在110℃下使其反應2小時,得到含有固體成分濃度50質量%的乙烯性不飽和樹脂(A1)的溶液的乙烯性不飽和樹脂組成物(固體成分酸價32.4 KOHmg/g、重量平均分子量9400)。此外,固體成分意指將乙烯性不飽和樹脂(A1)溶液在130℃下加熱2小時後的加熱殘留物,乙烯性不飽和樹脂(A1)為主成分。 藉由測定反應溶液中的酸價(單體殘存率),計算丙烯酸對環氧基的加成反應率,結果為99.1%。The present invention will be described in detail below with reference to examples, but the present invention is not limited by these examples. In addition, in this embodiment, parts and percentages are all based on quality unless otherwise explained. [Example 1] In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer, and a gas introduction tube, 137.5 g of propylene glycol monomethyl ether acetate was added, and nitrogen replacement was performed while stirring, and the temperature was raised to 120°C. Next, add to a monomer mixture containing 141.7 g (1.00 mol) of glycidyl methacrylate, 4.7 g (0.02 mol) of tricyclodecyl methacrylate, and 5.0 g (0.05 mol) of styrene 13.3 g of tert-butylperoxy-2-ethylhexanoate (polymerization initiator, manufactured by NOF Corporation, PERBUTYL (registered trademark) O), was dropped from the dropping funnel into the aforementioned flask over 2 hours . After the dripping was completed, it was further stirred at 120°C for 2 hours to carry out a copolymerization reaction to produce an epoxy group-containing copolymer (P1) solution. 72.0 g of acrylic acid as a monomer (m-2) and 6.0 g of a trimethylbenzene solution containing 3% by mass of fullerene (manufactured by Frontier Carbon Corporation, nanom (registered trademark) mixST) as a polymerization inhibitor , 0.67 g (0.3 parts by mass) of triphenylphosphine as a catalyst, low-oxygen air injected with nitrogen gas is poured so that the oxygen concentration becomes 4 to 7 vol%, while heating at 110° C. for 10 hours. Then, it was confirmed that the acid value was 1.0KOHmg/g or less, and 15.6 g of tetrahydrophthalic anhydride as the polybasic acid anhydride (d) was charged and reacted at 110°C for 2 hours to obtain an ethylenic acid containing a solid content of 50% by mass. An ethylenically unsaturated resin composition of a solution of saturated resin (A1) (solid content acid value 32.4 KOHmg/g, weight average molecular weight 9400). In addition, the solid content means the heating residue after heating the ethylenically unsaturated resin (A1) solution at 130°C for 2 hours, and the ethylenic unsaturated resin (A1) is the main component. By measuring the acid value (residual monomer ratio) in the reaction solution and calculating the addition reaction rate of acrylic acid to the epoxy group, it was 99.1%.
[實施例2~4及比較例1~3] 在實施例2~3之中,變更富勒烯溶液的添加量,在實施例4之中,變更為富勒烯的茚加成物(Frontier Carbon公司製,nanom(註冊商標)spectra NPQ3000)的溶液(濃度0.02質量%)來代替富勒烯溶液,在比較例之中,使用BHT(二第三丁基羥基甲苯)來代替富勒烯溶液,除此之外與實施例1同樣地得到含有乙烯性不飽和樹脂的溶液的組成物。將結果揭示於表1。 [實施例5] 在實施例5之中,將聚合禁止劑變更為煤煙狀物質0.02質量%,除此之外與實施例1同樣地得到乙烯性不飽和樹脂溶液。煤煙狀物質使用了依照以下方法所得到的物質。使甲苯與純氧氣的比成為3:1,供給至反應管並且混合,在67hPa、180℃的條件下加熱,而得到煤。接下來,以甲苯進行洗淨兩次,得到煤煙狀物質。將結果揭示於表1。[Examples 2 to 4 and Comparative Examples 1 to 3] In Examples 2 to 3, the amount of fullerene solution added was changed, and in Example 4, it was changed to an indene adduct of fullerene (manufactured by Frontier Carbon, nanom (registered trademark) spectra NPQ3000) The solution (concentration 0.02% by mass) was used instead of the fullerene solution. In the comparative example, BHT (di-tertiary butyl hydroxytoluene) was used instead of the fullerene solution. The composition of the solution of ethylenically unsaturated resin. The results are shown in Table 1. [Example 5] In Example 5, an ethylenically unsaturated resin solution was obtained in the same manner as in Example 1, except that the polymerization inhibitor was changed to 0.02% by mass of the soot-like substance. The soot-like substance was obtained by the following method. The ratio of toluene and pure oxygen was 3:1, and the mixture was supplied to the reaction tube and mixed, and heated under 67 hPa and 180° C. conditions to obtain coal. Next, washing was performed twice with toluene to obtain a soot-like substance. The results are shown in Table 1.
[實施例6] 在具備攪拌裝置、滴液漏斗、冷凝管、溫度計及氣體導入管的燒瓶中加入丙二醇單甲醚醋酸酯185.6g,進行氮氣置換,同時加以攪拌,並昇溫至120℃。 接下來,在含有甲基丙烯酸58.5g(0.68莫耳)、甲基丙烯酸三環癸酯33.7g(0.15莫耳)、及甲基丙烯酸苄酯3.0g (0.02莫耳)的單體混合物中添加2.9g的第三丁基過氧-2-乙基己酸酯(聚合起始劑、日油公司製,PERBUTYL(註冊商標)O),將其由滴液漏斗花費2小時滴入前述燒瓶中。滴入結束後,在120℃下進一步攪拌2小時,進行共聚合反應,產生含有羧基的共聚物(P2)溶液。於其中裝入作為單體(m-1)的甲基丙烯酸縮水甘油酯35g、含有作為聚合禁止劑的富勒烯(Frontier Carbon公司製,nanom(註冊商標) mixST)3質量%的三甲基苯溶液3.5g、作為觸媒的三苯膦0.39g(0.3質量份),將注入了氮氣的低氧空氣灌入以使氧濃度成為4%~7%,同時在110℃下加熱10小時。 然後,確認酸價為72.0KOHmg/g以下,而得到含有固體成分濃度28.6質量%的乙烯性不飽和樹脂(A2)的溶液的乙烯性不飽和樹脂組成物(固體成分酸價196.8KOHmg/g、重量平均分子量18500)。 藉由測定反應溶液中的酸價,計算出酸與環氧的反應率,結果為97.8%。[Example 6] In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer, and a gas introduction tube, 185.6 g of propylene glycol monomethyl ether acetate was added, and the mixture was replaced with nitrogen, while stirring, and the temperature was raised to 120°C. Next, add to the monomer mixture containing 58.5 g (0.68 mol) of methacrylic acid, 33.7 g (0.15 mol) of tricyclodecyl methacrylate, and 3.0 g (0.02 mol) of benzyl methacrylate 2.9 g of tert-butylperoxy-2-ethylhexanoate (polymerization initiator, manufactured by NOF Corporation, PERBUTYL (registered trademark) O) was dropped from the dropping funnel into the aforementioned flask over 2 hours . After the dripping was completed, it was further stirred at 120°C for 2 hours to proceed with the copolymerization reaction to produce a carboxyl group-containing copolymer (P2) solution. 35 g of glycidyl methacrylate as a monomer (m-1) and 3% by mass of fullerene (manufactured by Frontier Carbon Corporation, nanom (registered trademark) mixST) as a polymerization inhibitor are contained therein 3.5 g of a benzene solution, 0.39 g (0.3 parts by mass) of triphenylphosphine as a catalyst, and low-oxygen air injected with nitrogen gas so that the oxygen concentration becomes 4% to 7%, while heating at 110° C. for 10 hours. Then, it was confirmed that the acid value was 72.0KOHmg/g or less, and an ethylenically unsaturated resin composition (solid content acid value 196.8KOHmg/g, solid content acid value 196.8KOHmg/g, The weight average molecular weight is 18500). By measuring the acid value in the reaction solution, the reaction rate of acid and epoxy was calculated, and the result was 97.8%.
[實施例7~10及比較例4~6] 在實施例6~8之中,變更富勒烯溶液的添加量,在實施例9之中,將聚合禁止劑變更為富勒烯的茚加成物,在實施例10之中,將聚合禁止劑變更為煤煙狀物質,在比較例之中,使用BHT來代替富勒烯溶液,除此之外與實施例1同樣地得到乙烯性不飽和樹脂組成物。將結果揭示於表2。[Examples 7-10 and Comparative Examples 4-6] In Examples 6 to 8, the addition amount of the fullerene solution was changed. In Example 9, the polymerization inhibitor was changed to an indene adduct of fullerene. In Example 10, the polymerization was inhibited. The agent was changed to a soot-like substance, and in the comparative example, an ethylenically unsaturated resin composition was obtained in the same manner as in Example 1, except that BHT was used instead of the fullerene solution. The results are shown in Table 2.
[實施例11] 在具備攪拌裝置、滴液漏斗、冷凝管、溫度計及氣體導入管的燒瓶中加入作為環氧樹脂(P3)的DIC股份有限公司製的甲酚酚醛系環氧樹脂N-695(環氧當量215)224.1g與PGMEA 94.5g,將注入了氮氣的低氧空氣灌入以使氧濃度成為4~7體積%,同時昇溫至120℃。然後確認酸價為42.0 KOHmg/g以下,在作為單體(m-2)的丙烯酸75.1g(1.04莫耳)中使含有富勒烯(Frontier Carbon公司製,nanom(註冊商標)mix ST)3質量%的三甲基苯溶液8g與三苯膦0.9g溶解,花費10分鐘將此物滴入。然後繼續反應至酸價成為1以下,裝入作為多元酸酐(d)的琥珀酸酐33.4g,在110℃下使其反應1小時,得到含有固體成分濃度38.5重量%的乙烯性不飽和樹脂(A3-1)的溶液的乙烯性不飽和樹脂組成物(固體成分酸價60.8KOHmg/g、重量平均分子量5900)。 藉由測定反應溶液中的酸價(單體殘存率)來計算反應率,結果為99.1%。[Example 11] In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer, and a gas introduction tube, the cresol novolac epoxy resin N-695 manufactured by DIC Co., Ltd. as an epoxy resin (P3) (epoxy equivalent 215 ) 224.1 g and 94.5 g of PGMEA, and while pouring low-oxygen air into which nitrogen gas has been injected so that the oxygen concentration becomes 4 to 7% by volume, the temperature is raised to 120°C. Then it is confirmed that the acid value is 42.0 KOHmg/g or less, and 75.1 g (1.04 mol) of acrylic acid as the monomer (m-2) contains fullerene (manufactured by Frontier Carbon, nanom (registered trademark) mix ST) 3 8 g of a mass% trimethylbenzene solution was dissolved in 0.9 g of triphenylphosphine, and this was dropped in 10 minutes. Then, the reaction was continued until the acid value became less than 1, and 33.4 g of succinic anhydride as the polybasic acid anhydride (d) was charged and reacted at 110°C for 1 hour to obtain an ethylenically unsaturated resin (A3) with a solid content concentration of 38.5% by weight. -1) Ethylene unsaturated resin composition of the solution (solid acid value 60.8KOHmg/g, weight average molecular weight 5900). The reaction rate was calculated by measuring the acid value (residual monomer ratio) in the reaction solution, and the result was 99.1%.
[實施例12~15及比較例7~9] 在實施例12~13之中,變更富勒烯溶液的添加量,在實施例14之中,將聚合禁止劑變更為富勒烯的茚加成物,在實施例15之中,將聚合禁止劑變更為煤煙狀物質,在比較例之中,使用BHT來代替富勒烯溶液,除此之外與實施例9同樣地得到乙烯性不飽和樹脂組成物。將結果揭示於表3。[Examples 12-15 and Comparative Examples 7-9] In Examples 12 to 13, the amount of fullerene solution added was changed. In Example 14, the polymerization inhibitor was changed to an indene adduct of fullerene. In Example 15, the polymerization was inhibited. The agent was changed to a soot-like substance, and in the comparative example, an ethylenically unsaturated resin composition was obtained in the same manner as in Example 9 except that BHT was used instead of the fullerene solution. The results are shown in Table 3.
[實施例16] 在具備攪拌裝置、滴液漏斗、冷凝管、溫度計及氣體導入管的燒瓶中加入作為多官能羧酸(e)的1,2,4-環己烷三羧酸64.3g(0.30莫耳)與作為環氧樹脂的旭化成公司製的AER-2603(環氧當量188)67.1g、三苯膦0.54g、PGMEA 88.1g,將注入了氮氣的低氧空氣灌入以使氧濃度成為4~7體積%,同時昇溫至120℃。然後使其反應至酸價成為138KOHmg/g以下,製成含有羧基的樹脂(P4)之後,在作為單體(m-1)的甲基丙烯酸縮水甘油酯50.7g中加入含有富勒烯(Frontier Carbon公司製,nanom(註冊商標)mix ST)3質量%的三甲基苯溶液4.9g,花10分鐘將此物滴入。確認酸價為40KOHmg/g以下,加入作為多元酸酐(d)的琥珀酸酐17.9g,在110℃下使其反應1小時,得到含有固體成分濃度48.5重量%的乙烯性不飽和樹脂(A6)的溶液的乙烯性不飽和樹脂組成物(固體成分酸價107.8KOHmg/g、重量平均分子量6100)。 藉由測定反應溶液中的酸價(單體殘存率)來計算反應率,結果為95.4%。[Example 16] In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer, and a gas introduction tube, 64.3 g (0.30 mol) of 1,2,4-cyclohexanetricarboxylic acid as a polyfunctional carboxylic acid (e) and As an epoxy resin, 67.1 g of AER-2603 (epoxy equivalent 188) manufactured by Asahi Kasei Co., Ltd., 0.54 g of triphenylphosphine, and 88.1 g of PGMEA, and low-oxygen air injected with nitrogen gas is poured so that the oxygen concentration becomes 4-7 vol. %, while heating to 120°C. Then it was reacted until the acid value became 138KOHmg/g or less to prepare a carboxyl group-containing resin (P4), and 50.7 g of glycidyl methacrylate as the monomer (m-1) was added with fullerene (Frontier Carbon company make, nanom (registered trademark) mix ST) 4.9 g of 3% by mass trimethylbenzene solution, and this was dropped over 10 minutes. After confirming that the acid value is 40KOHmg/g or less, adding 17.9 g of succinic anhydride as the polybasic acid anhydride (d), and reacting at 110°C for 1 hour to obtain an ethylenically unsaturated resin (A6) with a solid content concentration of 48.5% by weight The ethylenically unsaturated resin composition of the solution (solid acid value 107.8KOHmg/g, weight average molecular weight 6100). The reaction rate was calculated by measuring the acid value (residual monomer ratio) in the reaction solution, and the result was 95.4%.
[實施例17~20及比較例10~12] 在實施例17~18之中,變更富勒烯溶液的添加量,在實施例19之中,將聚合禁止劑變更為富勒烯的茚加成物,在實施例20之中,將聚合禁止劑變更為煤煙狀物質,在比較例之中,使用BHT來代替富勒烯溶液,除此之外與實施例13同樣地得到乙烯性不飽和樹脂組成物。將結果揭示於表4。[Examples 17-20 and Comparative Examples 10-12] In Examples 17 to 18, the amount of fullerene solution added was changed. In Example 19, the polymerization inhibitor was changed to an indene adduct of fullerene. In Example 20, the polymerization was inhibited. The agent was changed to a soot-like substance, and in the comparative example, an ethylenically unsaturated resin composition was obtained in the same manner as in Example 13 except that BHT was used instead of the fullerene solution. The results are shown in Table 4.
所合成出的乙烯性不飽和樹脂組成物中所含有的乙烯性不飽和樹脂,是藉由以下方法進行酸價、分子量的測定。 [酸價的測定法] 依據JIS K6901 5.3.2,使用溴百里酚藍與酚紅的混合指示劑來作測定。意指將固體成分的乙烯性不飽和樹脂(A)1g中所含有的酸性成分中和所需要的氫氧化鉀的mg數。 此外,固體成分是測定將試樣在130℃下加熱2小時後的加熱殘留物。The ethylenically unsaturated resin contained in the synthesized ethylenically unsaturated resin composition was measured for acid value and molecular weight by the following method. [Measurement method of acid value] According to JIS K6901 5.3.2, a mixed indicator of bromothymol blue and phenol red is used for measurement. It means the number of mg of potassium hydroxide required to neutralize the acidic component contained in 1 g of the solid ethylenically unsaturated resin (A). In addition, the solid content is the heating residue measured after heating the sample at 130°C for 2 hours.
[重量平均分子量(Mw)的測定法] 使用凝膠滲透層析(GPC),依照下述條件作測定,並且進行標準聚苯乙烯換算。 管柱:Shodex(註冊商標)LF-804+LF-804(昭和電工股份有限公司製) 管柱溫度:40℃ 試樣:共聚物的0.2%四氫呋喃溶液 展開溶劑:四氫呋喃 偵測器:示差折射計(Shodex(註冊商標)RI-71S)(昭和電工股份有限公司製) 流速:1mL/min[Measurement method of weight average molecular weight (Mw)] Using gel permeation chromatography (GPC), the measurement was made under the following conditions, and the standard polystyrene conversion was performed. Column: Shodex (registered trademark) LF-804+LF-804 (manufactured by Showa Denko Co., Ltd.) Column temperature: 40℃ Sample: 0.2% tetrahydrofuran solution of copolymer Developing solvent: tetrahydrofuran Detector: Differential refractometer (Shodex (registered trademark) RI-71S) (manufactured by Showa Denko Co., Ltd.) Flow rate: 1mL/min
如表1~表4所示般,在實施例中,即使減少作為禁止劑的富勒烯的量也能夠合成,然而在比較例中,減少了BHT的量,則無法抑制雙鍵的交聯,而發生了膠體化。As shown in Tables 1 to 4, in the examples, it was possible to synthesize even if the amount of fullerene as the inhibitor was reduced, but in the comparative example, the amount of BHT was reduced, and the crosslinking of the double bond could not be suppressed , And colloidization occurred.
[實施例21~52、比較例13~20] 分別使用實施例1~20及比較例1、4、7、10的樹脂,製作出表5~8所揭示的配方組合而成的感光性樹脂組成物。此外,表中樹脂的摻合量是以固體成分之值來記載,樹脂的合成時所含有的溶劑,是與表中的「溶劑」的項目合計來記載。[Examples 21 to 52, Comparative Examples 13 to 20] Using the resins of Examples 1 to 20 and Comparative Examples 1, 4, 7, and 10, respectively, photosensitive resin compositions formed by combining the formulations shown in Tables 5 to 8 were produced. In addition, the blending amount of the resin in the table is described as the value of the solid content, and the solvent contained in the synthesis of the resin is described in total with the item of "solvent" in the table.
[OD值的評估] 在玻璃基板上,使用實施例21~36、比較例13~16的感光性樹脂組成物,以旋轉塗佈機製作出膜厚1.5μm的塗膜。然後將所製作的塗膜在90℃下加熱3分鐘,使塗膜中的溶劑揮發。接下來,對塗膜整個表面,使用Ushio電機股份有限公司製的MultiLight ML-251D/B與照射光學單元PM25C-100進行曝光(曝光量200mJ/cm2 ),使其光硬化。照射後,對於在230℃下進行後硬化30分鐘的膜,使用X-rite公司製的OD值計361T來測定OD值。將結果揭示於表9。OD值愈大,愈無法使光線通過,作為黑色矩陣愈良好。[Evaluation of OD value] Using the photosensitive resin compositions of Examples 21 to 36 and Comparative Examples 13 to 16 on a glass substrate, a coating film with a thickness of 1.5 μm was formed by a spin coating mechanism. Then, the produced coating film was heated at 90°C for 3 minutes to volatilize the solvent in the coating film. Next, the entire surface of the coating film was exposed using MultiLight ML-251D/B manufactured by Ushio Electric Co., Ltd. and an irradiating optical unit PM25C-100 (exposure amount 200 mJ/cm 2 ) and photocured. After the irradiation, the OD value of the film that was post-cured at 230°C for 30 minutes was measured using an OD value meter 361T manufactured by X-rite. The results are shown in Table 9. The larger the OD value, the less light can pass through, and the better it is as a black matrix.
[光阻圖案形狀的評估] 以與OD值的評估同樣的方法製作出膜厚2.5μm的塗膜,在塗膜上覆蓋線寬20μm的線與間隙圖案的光罩,使用Ushio電機股份有限公司製的MultiLight ML-251D/B與照射光學單元PM25C-100來進行曝光(曝光量50mJ/cm2 ),使其光硬化。照射後,以0.2質量%的氫氧化鉀水溶液顯像120秒鐘,進一步在230℃下後烘30分鐘,得到目標圖案。將圖案下部與由上部往下5%高度之處的面積之比定為T/B,將結果揭示於表9。T/B愈接近1,愈接近目標圖案形狀,而愈良好。[Evaluation of the shape of the photoresist pattern] A coating film with a thickness of 2.5μm was produced in the same way as the evaluation of the OD value, and a mask with a line and gap pattern of 20μm in line width was formed on the coating film, using Ushio Electric Co., Ltd. The MultiLight ML-251D/B and the irradiating optical unit PM25C-100 were exposed to light (exposure amount 50mJ/cm 2 ) to be photohardened. After the irradiation, development was performed with a 0.2% by mass potassium hydroxide aqueous solution for 120 seconds, and then post-baked at 230°C for 30 minutes to obtain a target pattern. The ratio of the area of the lower part of the pattern to the area of 5% height from the upper part down was defined as T/B, and the results are shown in Table 9. The closer the T/B is to 1, the closer to the target pattern shape, and the better.
[耐熱黃變性的評估] 在玻璃基板上,分別使用實施例37~52、比較例17~20的感光性樹脂組成物,製作出表6所揭示的配方組合而成的組成物,以旋轉塗佈機製作出膜厚2.5μm的塗膜。然後將所製作的塗膜在90℃下加熱3分鐘,使塗膜中的溶劑揮發。接下來,對塗膜整個表面使用Ushio電機股份有限公司製的MultiLight ML-251D/B與照射光學單元PM25C-100來進行曝光(曝光量50mJ/cm2 ),使其光硬化。照射後,對於在230℃下進行後硬化30分鐘的膜,使用SIMAZU公司製的UV光譜計UV-1650PC測定樹脂硬化膜的極大吸收波長的吸光度。將結果揭示於表10。ΔEab愈小,黃變愈少,而愈好。[Evaluation of heat yellowing resistance] On a glass substrate, using the photosensitive resin compositions of Examples 37 to 52 and Comparative Examples 17 to 20, respectively, a composition composed of the formula combination disclosed in Table 6 was produced, and the composition was spin-coated The cloth machine makes a coating film with a thickness of 2.5μm. Then, the produced coating film was heated at 90°C for 3 minutes to volatilize the solvent in the coating film. Next, the entire surface of the coating film was exposed using MultiLight ML-251D/B manufactured by Ushio Electric Co., Ltd. and an irradiating optical unit PM25C-100 (exposure amount 50 mJ/cm 2 ) and photocured. After the irradiation, for the film that was post-cured at 230°C for 30 minutes, the absorbance of the resin cured film at the maximum absorption wavelength was measured using a UV spectrometer UV-1650PC manufactured by SIMAZU. The results are shown in Table 10. The smaller the ΔEab, the less yellowing, and the better.
[透明性的評估] 與耐熱黃變性的評估同樣地製作出塗膜,測定波長380nm至780nm的透過率。將各波長的透過率的平均值定為平均透過率(%)。 將實施例37~44、比較例17與18的結果揭示於表11。將實施例45~52與比較例19與20的結果揭示於表12。[Assessment of Transparency] A coating film was produced in the same manner as the evaluation of heat yellowing resistance, and the transmittance at a wavelength of 380 nm to 780 nm was measured. The average value of the transmittance of each wavelength is defined as the average transmittance (%). The results of Examples 37 to 44 and Comparative Examples 17 and 18 are shown in Table 11. The results of Examples 45 to 52 and Comparative Examples 19 and 20 are shown in Table 12.
如表9~10所示般,可知含有碳簇(c)的感光性樹脂,可得到著色劑的分散性優異、圖案形狀或耐熱黃變性優異的硬化物。另外還可知,如表11與表12所示般,使用了以碳簇(c)合成出的乙烯性不飽和樹脂之感光性樹脂,透明性得以改善。As shown in Tables 9 to 10, it can be seen that the photosensitive resin containing the carbon cluster (c) can obtain a cured product having excellent dispersibility of the colorant, excellent pattern shape, and heat-resistant yellowing resistance. In addition, as shown in Table 11 and Table 12, the transparency of the photosensitive resin using the ethylenically unsaturated resin synthesized with the carbon cluster (c) is improved.
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