[go: up one dir, main page]

TW202037276A - Sealed-packaging of filmed starch balls capable of long-term preservation in ordinary temperature without adding preservatives, and related producing method and manufacturing system - Google Patents

Sealed-packaging of filmed starch balls capable of long-term preservation in ordinary temperature without adding preservatives, and related producing method and manufacturing system Download PDF

Info

Publication number
TW202037276A
TW202037276A TW108112742A TW108112742A TW202037276A TW 202037276 A TW202037276 A TW 202037276A TW 108112742 A TW108112742 A TW 108112742A TW 108112742 A TW108112742 A TW 108112742A TW 202037276 A TW202037276 A TW 202037276A
Authority
TW
Taiwan
Prior art keywords
coated powder
powder
film
circle
coated
Prior art date
Application number
TW108112742A
Other languages
Chinese (zh)
Other versions
TWI715006B (en
Inventor
林柏良
Original Assignee
宥青國際有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宥青國際有限公司 filed Critical 宥青國際有限公司
Priority to TW108112742A priority Critical patent/TWI715006B/en
Publication of TW202037276A publication Critical patent/TW202037276A/en
Application granted granted Critical
Publication of TWI715006B publication Critical patent/TWI715006B/en

Links

Images

Landscapes

  • Packages (AREA)

Abstract

A sealed-packaged filmed starch balls and related producing method and manufacturing system are disclosed. The producing method includes: mixing starches, sodium alginate, water, with one or more predetermined materials and shaping the mixed result to form multiple solid starch cores; steeping the multiple solid starch cores into a crosslinking agent solution for a predetermined length of time to conduct a crosslinking reaction to render the surface of each starch core to be covered by a polymer protective film, so as to produce multiple filmed starch balls; filtering the multiple filmed starch balls out of the crosslinking agent solution; filling the multiple filmed starch balls into a starch ball container capable of sustaining high-temperature treatment; sealing the starch ball container containing the multiple filmed starch balls to form a sealed-packaging of filmed starch balls; and conducting a high-temperature sterilizing process to the sealed-packaging of filmed starch balls.

Description

無需添加防腐劑即可於常溫長期保存的密封包裝覆膜粉圓及相關的製造方法與生產系統Sealed packaging film coated powder balls that can be stored at room temperature for a long time without adding preservatives and related manufacturing methods and production systems

本發明涉及粉圓製品的生產技術,尤指一種無需添加防腐劑即可於常溫長期保存的密封包裝覆膜粉圓及相關的製造方法與生產系統。The invention relates to the production technology of powder round products, in particular to a sealed package film-coated powder round that can be stored at room temperature for a long time without adding preservatives, and a related manufacturing method and production system.

口感Q彈的各類粉圓製品長期以來都深受消費者歡迎,所以被廣泛應用在各類飲品、冰品、甜點、糕點中,甚至還有人將粉圓製品應用在中餐菜色當中。雖然粉圓可用手工製作,但製作過程繁瑣且費時,所以一般的店家在營業時都是購買由工廠大量生產的生粉圓或熟粉圓來使用。由於粉圓製品的主要原料是天然澱粉,所以業者在製造粉圓製品的過程中通常會添加防腐劑,以延長粉圓製品的保存期間,進而減少客戶頻繁採購的麻煩。All kinds of powder round products with Q-tasting texture have been popular with consumers for a long time, so they are widely used in various drinks, ice products, desserts, pastries, and even some people apply powder round products in Chinese dishes. Although the noodles can be made by hand, the production process is cumbersome and time-consuming, so the average store buys raw or cooked noodles produced in large quantities by the factory to use. Since the main raw material of the powder round products is natural starch, the industry usually adds preservatives in the process of manufacturing the powder round products to extend the storage period of the powder round products and reduce the trouble of frequent purchases by customers.

近年來各地消費者的健康意識逐漸提高,越來越多消費者希望在食品中不要有任何防腐劑存在。因此,倘若粉圓製品不添加防腐劑就難以長期保存的技術問題無法解決,勢必會成為粉圓製造產業未來發展的一大障礙。In recent years, the health awareness of consumers in various places has gradually increased, and more and more consumers hope that there should be no preservatives in food. Therefore, if the powder round products do not add preservatives, the technical problem that it is difficult to store for a long time cannot be solved, and it is bound to become a major obstacle to the future development of the powder round manufacturing industry.

有鑑於此,如何在不添加防腐劑的情況下有效延長粉圓製品的保存期限,實為業界有待解決的技術問題。In view of this, how to effectively extend the shelf life of powder round products without adding preservatives is a technical problem to be solved in the industry.

本說明書提供一種製備可於常溫保存之密封包裝覆膜粉圓的方法的實施例,其包含:將澱粉、海藻酸鈉、水、以及一或多項預定材料進行混合及塑形,以形成固態之多個粉圓核體;將該多個粉圓核體在一交聯劑溶液中浸泡一預定時間長度以進行交聯反應,使得每個粉圓核體的表面被一高分子保護膜所包覆,以藉此產生多個覆膜粉圓;從該交聯劑溶液中過濾出該多個覆膜粉圓;將該多個覆膜粉圓充填至一耐高溫之粉圓容器中;密封充填有該多個覆膜粉圓的該粉圓容器,以形成一密封包裝覆膜粉圓;以及對該密封包裝覆膜粉圓進行一高溫殺菌程序。This specification provides an embodiment of a method for preparing a sealed package film-coated powder that can be stored at room temperature, which comprises: mixing starch, sodium alginate, water, and one or more predetermined materials to form a solid A plurality of powder round core bodies; the plurality of powder round core bodies are immersed in a crosslinking agent solution for a predetermined length of time for cross-linking reaction, so that the surface of each powder round core body is covered by a polymer protective film To generate a plurality of coated powder circles; filter the plurality of coated powder circles from the crosslinking agent solution; fill the plurality of coated powder circles into a high temperature resistant powder container; seal The powder circle container filled with the plurality of film-coated powder circles to form a sealed package film-coated powder circle; and a high-temperature sterilization process is performed on the sealed package film-coated powder circle.

本說明書另提供一種密封包裝覆膜粉圓生產系統的實施例,其包含:一攪拌及成形裝置,設置成將澱粉、海藻酸鈉、水、以及一或多項預定材料進行混合及塑形,以形成固態之多個粉圓核體;一交聯反應裝置,設置成將該多個粉圓核體在一交聯劑溶液中浸泡一預定時間長度以進行交聯反應,使得每個粉圓核體的表面被一高分子保護膜所包覆,以藉此產生多個覆膜粉圓;一過濾裝置,設置成從該交聯劑溶液中過濾出該多個覆膜粉圓;一充填裝置,設置成將該多個覆膜粉圓充填至一耐高溫之粉圓容器中;一密封裝置,設置成密封充填有該多個覆膜粉圓的該粉圓容器,以形成一密封包裝覆膜粉圓;以及一高溫殺菌裝置,設置成對該密封包裝覆膜粉圓進行一高溫殺菌程序。This specification also provides an embodiment of a sealed packaging film-coated powder circle production system, which includes: a stirring and forming device configured to mix and shape starch, sodium alginate, water, and one or more predetermined materials to A plurality of powder round cores are formed in a solid state; a cross-linking reaction device is arranged to soak the plurality of powder round cores in a cross-linking agent solution for a predetermined length of time for cross-linking reaction, so that each powder round core The surface of the body is covered by a polymer protective film to thereby produce a plurality of coated powder circles; a filtering device arranged to filter the plurality of coated powder circles from the crosslinking agent solution; a filling device , Arranged to fill the plurality of film-coated powder circles into a high-temperature-resistant powder-circle container; a sealing device arranged to seal the powder-circle container filled with the plurality of film-coated powder circles to form a sealed package coating Film powder circle; and a high-temperature sterilization device configured to perform a high-temperature sterilization procedure on the sealed package film-coated powder circle.

本說明書另提供一種可於常溫保存之密封包裝覆膜粉圓的實施例,其係藉包含以下步驟之方法製得:將澱粉、海藻酸鈉、水、以及一或多項預定材料進行混合及塑形,以形成固態之多個粉圓核體;將該多個粉圓核體在一交聯劑溶液中浸泡一預定時間長度以進行交聯反應,使得每個粉圓核體的表面被一高分子保護膜所包覆,以藉此產生多個覆膜粉圓;從該交聯劑溶液中過濾出該多個覆膜粉圓;將該多個覆膜粉圓充填至一耐高溫之粉圓容器中;密封充填有該多個覆膜粉圓的該粉圓容器,以形成一密封包裝覆膜粉圓;以及對該密封包裝覆膜粉圓進行一高溫殺菌程序。This specification also provides an example of a sealed packaging film-coated powder that can be stored at room temperature, which is prepared by a method including the following steps: mixing starch, sodium alginate, water, and one or more predetermined materials and molding Shape to form a plurality of powder round core bodies in a solid state; the plurality of powder round core bodies are immersed in a crosslinking agent solution for a predetermined length of time for crosslinking reaction, so that the surface of each powder round core body is covered by a Are covered by a polymer protective film to generate a plurality of coated powder circles; filter out the plurality of coated powder circles from the crosslinking agent solution; fill the plurality of coated powder circles to a high temperature resistant In the powder circle container; the powder circle container filled with the plurality of film-coated powder circles is sealed to form a sealed package film-coated powder circle; and a high-temperature sterilization procedure is performed on the sealed package film-coated powder circle.

上述實施例的優點之一,是在對密封包裝覆膜粉圓進行高溫殺菌的過程中,包覆在各個覆膜粉圓外表面的高分子保護膜不僅能夠承受高溫而不會損毀,還能有效避免覆膜粉圓因承受高溫而產生糊化、彼此黏結成塊的問題。One of the advantages of the above embodiment is that in the process of high-temperature sterilization of the sealed packaging film-coated powder circle, the polymer protective film covering the outer surface of each film-coated powder circle can not only withstand high temperature without being damaged, but also Effectively avoid the problems of gelatinization and agglomeration of coated powder circles due to high temperature.

上述實施例的另一優點,是由於可利用高溫殺菌程序來對密封包裝覆膜粉圓進行滅菌處理,所以不需要在覆膜粉圓內添加防腐劑也能有效延長覆膜粉圓的保存期限。Another advantage of the above embodiment is that since the high-temperature sterilization process can be used to sterilize the sealed packaging film-coated powder circle, it is not necessary to add preservatives in the film-coated powder circle, which can effectively extend the shelf life of the film-coated powder circle. .

上述實施例的另一優點,是在密封包裝覆膜粉圓的製造過程中,不必對覆膜粉圓進行烘乾處理,也不必覆膜粉圓進行冷凍處理,所以能夠有效節省密封包裝覆膜粉圓的製造過程所需耗用的能源。Another advantage of the above embodiment is that in the manufacturing process of the sealed packaging film-coated powder circle, the film-coated powder circle does not need to be dried, and the film-coated powder circle does not need to be frozen, so it can effectively save the sealed packaging film. The energy consumed by the powder circle manufacturing process.

本發明的其他優點將搭配以下的說明和圖式進行更詳細的解說。Other advantages of the present invention will be explained in more detail with the following description and drawings.

以下將配合相關圖式來說明本發明的實施例。在圖式中,相同的標號表示相同或類似的元件或方法流程。The embodiments of the present invention will be described below in conjunction with related drawings. In the drawings, the same reference numerals indicate the same or similar elements or method flows.

圖1為本發明一實施例的密封包裝覆膜粉圓生產系統100簡化後的功能方塊圖。密封包裝覆膜粉圓生產系統100包含攪拌及成形裝置110、交聯反應裝置120、過濾裝置130、充填裝置140、密封裝置150、高溫殺菌裝置160、輸送帶170、以及裝箱裝置180。FIG. 1 is a simplified functional block diagram of a sealed packaging film-coated powder circle production system 100 according to an embodiment of the present invention. The sealed packaging film-coated powder circle production system 100 includes a stirring and forming device 110, a cross-linking reaction device 120, a filtering device 130, a filling device 140, a sealing device 150, a high temperature sterilization device 160, a conveyor belt 170, and a boxing device 180.

以下將搭配圖2至圖4來進一步說明密封包裝覆膜粉圓生產系統100的運作方式。圖2為本發明一實施例的密封包裝覆膜粉圓製造方法簡化後的流程圖。圖3與圖4為本發明的密封包裝覆膜粉圓製造方法在不同階段的簡化後運作示意圖。Hereinafter, the operation mode of the sealed packaging film-coated powder circle production system 100 will be further described in conjunction with FIGS. 2 to 4. Fig. 2 is a simplified flowchart of a method for manufacturing a sealed package film-coated powder circle according to an embodiment of the present invention. 3 and 4 are schematic diagrams of the simplified operation of the manufacturing method of the sealed packaging film-coated powder circle at different stages of the present invention.

在流程210中,攪拌及成形裝置110可將澱粉、海藻酸鈉、水、以及其他的一或多項預定材料,以適當的比例進行混合、攪拌、以及塑形,以形成如圖3所示的多個固態粉圓核體310。每個固態粉圓核體310的外型可以是如同圖3中所示例的球狀,也可以是其他各種立體形狀。至於每個固態粉圓核體310的尺寸,則可依實際需要而彈性調整。In the process 210, the stirring and forming device 110 can mix, stir, and shape starch, sodium alginate, water, and other one or more predetermined materials in an appropriate ratio to form the shape shown in FIG. 3 A plurality of solid powder round core bodies 310. The outer shape of each solid powder core body 310 may be spherical as illustrated in FIG. 3, or may be various other three-dimensional shapes. As for the size of each solid powder round core body 310, it can be flexibly adjusted according to actual needs.

實作上,前述的澱粉可以是木薯粉(或稱為樹薯粉)、地瓜粉、蓮藕粉、玉米粉、馬鈴薯粉(或俗稱的太白粉)、或是前述各種澱粉按照某種比例組成的混合物。前述的預定材料可以包含各種符合食品衛生法規的修飾澱粉、增稠劑、安定劑、食品用抗結塊劑等等。例如,可以添加適量的關華豆膠、刺槐豆膠、鹿角菜膠、玉米糖膠(三仙膠)、卡德蘭膠、阿拉伯膠、結蘭膠、果膠、和/或CMC粘膠(羧甲基纖維素鈉),來做為粉圓核體310中的增稠劑與安定劑。另外,前述的海藻酸鈉在各粉圓核體310中的重量百分比可介於0.8~2.4wt%之間。In practice, the aforementioned starch can be tapioca flour (or called cassava flour), sweet potato flour, lotus root flour, corn flour, potato flour (or commonly known as corn flour), or the aforementioned starches in a certain proportion. mixture. The aforementioned predetermined materials may include various modified starches, thickeners, stabilizers, anti-caking agents for food, and the like that comply with food hygiene regulations. For example, you can add an appropriate amount of Guanhua bean gum, locust bean gum, carrageenan, corn syrup (three cents gum), calderan gum, acacia gum, gellan gum, pectin, and/or CMC viscose ( Sodium carboxymethyl cellulose), as the thickener and stabilizer in the powder core 310. In addition, the weight percentage of the aforementioned sodium alginate in each round core body 310 may be between 0.8 and 2.4 wt%.

在流程220中,交聯反應裝置120可將多個粉圓核體310放入容器320所盛裝的交聯劑溶液330中浸泡一預定時間長度以進行交聯反應(crosslinking reaction),使得每個粉圓核體310的表面被一高分子保護膜342所包覆,以藉此產生如圖3所示的多個覆膜粉圓340。In the process 220, the cross-linking reaction device 120 may put a plurality of powder round core bodies 310 into the cross-linking agent solution 330 contained in the container 320 and soak for a predetermined length of time to carry out the crosslinking reaction, so that each The surface of the powder core body 310 is covered with a polymer protective film 342 to thereby produce a plurality of coated powder circles 340 as shown in FIG. 3.

前述的交聯劑溶液330可用重量百分濃度介於0.8%~2.5%之間的乳酸鈣溶液或氯化鈣溶液來實現。如此一來,在進行交聯反應的過程中,交聯劑溶液330中的鈣離子便會取代海藻酸鈉中的納離子,並且與海藻酸鈉分子之間的羧酸離子形成聯結。這樣的交聯反應會提升海藻酸鈉分子間的聯結強度,使海藻酸鈉轉變成不易溶於水的緻密膠體結構,而形成包覆住整個粉圓核體310的高分子保護膜342。The aforementioned crosslinking agent solution 330 can be implemented with a calcium lactate solution or a calcium chloride solution with a concentration of 0.8% to 2.5% by weight. In this way, during the cross-linking reaction, the calcium ions in the cross-linking agent solution 330 will replace the sodium ions in the sodium alginate and form a bond with the carboxylic acid ions between the sodium alginate molecules. Such a cross-linking reaction will increase the bonding strength between the sodium alginate molecules, transform the sodium alginate into a dense colloidal structure that is not easily soluble in water, and form a polymer protective film 342 covering the entire powder core body 310.

從某一角度而言,各覆膜粉圓340表面上的高分子保護膜342,主要是由覆膜粉圓340內部的粉圓核體310的表層附近的海藻酸鈉成分與交聯劑溶液330中的鈣離子進行交聯反應所形成。由於前述交聯反應並不會減損海藻酸鈉的總量,所以在各個覆膜粉圓340中,海藻酸鈉的重量百分比大約仍介於0.8~2.4wt%之間。From a certain perspective, the polymer protective film 342 on the surface of each coated powder circle 340 is mainly composed of the sodium alginate component and the crosslinking agent solution near the surface of the powder circle core 310 inside the coated powder circle 340 The calcium ion in 330 is formed by cross-linking reaction. Since the aforementioned cross-linking reaction does not detract from the total amount of sodium alginate, the weight percentage of sodium alginate in each coated powder circle 340 is still approximately 0.8-2.4 wt%.

包覆在各個覆膜粉圓340外表面的高分子保護膜342,不僅不易溶於水,而且還具有耐高溫的物理特性,能夠承受得住後續要進行的高溫殺菌處理而不會損毀。The polymer protective film 342 covering the outer surface of each film-coated powder circle 340 is not only difficult to dissolve in water, but also has the physical properties of high temperature resistance and can withstand the subsequent high temperature sterilization treatment without being damaged.

倘若粉圓核體310在交聯劑溶液330中浸泡的時間太短,所形成的高分子保護膜342的包覆率與強度都會不夠理想。另一方面,倘若粉圓核體310在交聯劑溶液330中浸泡的時間太長,不僅會降低整體的製造效率,也容易使得粉圓核體310吸入過多水分而變得太軟爛,甚至會導致粉圓核體310在後續的高溫殺菌過程中發生爆裂的問題。If the powder round core body 310 is immersed in the cross-linking agent solution 330 for too short a time, the coating rate and strength of the formed polymer protective film 342 will not be ideal. On the other hand, if the powder round core body 310 is immersed in the crosslinking agent solution 330 for too long, it will not only reduce the overall manufacturing efficiency, but also easily cause the powder round core body 310 to absorb too much moisture and become too soft, even This may cause the powder round core body 310 to burst during the subsequent high-temperature sterilization process.

根據測試結果,將粉圓核體310在交聯劑溶液330中浸泡的預定時間長度設置為15秒至90秒之間(例如,20秒、30秒、40秒、50秒、60秒、75秒等等),除了可以在高分子保護膜342的包覆率、強度、以及覆膜粉圓340的製造效率上之間取得較平衡的理想結果,還能確保粉圓核體310從交聯劑溶液330中只吸取適當的水量,以避免粉圓核體310因吸入過多水分而導致粉圓核體310在後續的高溫殺菌過程中發生汽化爆裂的問題。According to the test results, the predetermined length of time for the powder round core body 310 to be immersed in the crosslinking agent solution 330 is set to be between 15 seconds and 90 seconds (for example, 20 seconds, 30 seconds, 40 seconds, 50 seconds, 60 seconds, 75 seconds). Seconds, etc.), in addition to achieving a better balance between the coverage rate and strength of the polymer protective film 342, and the production efficiency of the coated powder 340, it can also ensure that the powder core 310 is cross-linked Only an appropriate amount of water is absorbed in the agent solution 330 to avoid the problem of vaporization and explosion of the powder core body 310 in the subsequent high temperature sterilization process due to the inhalation of too much water.

在流程230中,過濾裝置130可用各種合適的濾網、濾鍋等工具,從交聯劑溶液330中過濾出多個覆膜粉圓340。In the process 230, the filter device 130 can filter a plurality of coated powder circles 340 from the cross-linking agent solution 330 with various suitable filters, filter pans and other tools.

請注意,雖然前述的粉圓核體310浸入交聯劑溶液330時會吸收交聯劑溶液330中的水分,但由於粉圓核體310在交聯劑溶液330中浸泡的時間並不長,所以粉圓核體310所吸收的水量有限。因此,當過濾裝置130從交聯劑溶液330中過濾出覆膜粉圓340時,覆膜粉圓340內部的粉圓核體310仍然會是固體型態。Please note that although the aforementioned powder round core body 310 will absorb water in the crosslinking agent solution 330 when it is immersed in the crosslinking agent solution 330, since the powder round core body 310 is not immersed in the crosslinking agent solution 330 for a long time, Therefore, the amount of water absorbed by the powder core body 310 is limited. Therefore, when the filtering device 130 filters the coated powder circle 340 from the crosslinking agent solution 330, the powder core body 310 inside the coated powder circle 340 will still be in a solid state.

由前述說明可知,覆膜粉圓340的內部核心是固態的粉圓核體310,而覆膜粉圓340的外表面上則被高分子保護膜342所包覆。It can be seen from the foregoing description that the inner core of the film-coated powder circle 340 is a solid powder core body 310, and the outer surface of the film-coated powder circle 340 is covered by the polymer protective film 342.

在流程240中,充填裝置140可將過濾裝置130過濾出來的多個覆膜粉圓340,依照預定的數量或重量充填至一或多個耐高溫之粉圓容器402中,使得每一粉圓容器402中的覆膜粉圓340的數量或重量符合一預定標準。在一實施例中,充填裝置140可於常溫下將多個覆膜粉圓340充填至每一粉圓容器402中。在另一實施例中,充填裝置140可採用高溫充填方式將多個覆膜粉圓340充填至每一粉圓容器402中,以減少覆膜粉圓340在充填的過程中受到有害物質汙染的機會。In the process 240, the filling device 140 can fill the plurality of coated powder circles 340 filtered by the filtering device 130 into one or more high temperature resistant powder circle containers 402 according to a predetermined quantity or weight, so that each powder circle The quantity or weight of the film-coated powder circle 340 in the container 402 meets a predetermined standard. In one embodiment, the filling device 140 can fill a plurality of coated powder circles 340 into each powder circle container 402 at room temperature. In another embodiment, the filling device 140 can use a high-temperature filling method to fill a plurality of coated powder circles 340 into each powder circle container 402 to reduce the pollution of the coated powder circles 340 by harmful substances during the filling process. opportunity.

在流程250中,密封裝置150可密封充填完成、內含有多個覆膜粉圓340的每個粉圓容器402,以形成如圖4所示的一或多個密封包裝覆膜粉圓410。一旦粉圓容器402完成密封程序而形成密封包裝覆膜粉圓410,外界的細菌或微生物等容易造成覆膜粉圓340或覆膜粉圓340內部的粉圓核體310腐壞的物質,便難以進入粉圓容器402中。In the process 250, the sealing device 150 can seal each powder-coated powder container 402 that has been filled and contains a plurality of film-coated powder circles 340 to form one or more sealed packaging film-coated powder circles 410 as shown in FIG. 4. Once the powder circle container 402 completes the sealing process to form a sealed package coated powder circle 410, external bacteria or microorganisms are likely to cause the coated powder circle 340 or the powder circle core 310 inside the coated powder circle 340 to decay. It is difficult to enter the powder round container 402.

在某些實施例中,密封裝置150還可於前述的密封程序中對粉圓容器402進行抽真空運作,以減少密封包裝覆膜粉圓410內部的空氣量。In some embodiments, the sealing device 150 can also perform a vacuum operation on the powder round container 402 during the aforementioned sealing procedure, so as to reduce the amount of air inside the sealed package film-coated powder round 410.

在實際應用中,前述的粉圓容器402可用各種能用機器加以密封的耐熱袋之類的袋狀容器來實現,也可用各種可加蓋密封的玻璃罐、鐵罐、錫罐、鋁罐之類的罐狀容器來實現,或者也可用各種可加蓋密封的鐵桶、錫桶、不鏽鋼桶、塑膠桶之類的桶狀容器來實現。In practical applications, the aforementioned powder round container 402 can be realized by various bag-like containers such as heat-resistant bags that can be sealed by machines, and can also be implemented by a variety of glass cans, iron cans, tin cans, and aluminum cans that can be sealed. It can be realized by a kind of tank-shaped container, or can also be realized by various drum-shaped containers such as iron drums, tin drums, stainless steel drums, and plastic drums that can be sealed.

因此,前述密封包裝覆膜粉圓410的實際形式,可以是密封袋裝的形式、可以是密封罐裝的形式、也可以是密封桶裝的形式。Therefore, the actual form of the aforementioned sealed packaging film-coated powder circle 410 may be a sealed bag, a sealed can, or a sealed barrel.

在流程260中,高溫殺菌裝置160可對完成密封程序的密封包裝覆膜粉圓410進行一高溫殺菌程序。例如,如圖4所示,高溫殺菌裝置160可利用一蒸氣產生裝置420產生溫度超過攝氏100度的高溫蒸氣422,來對放置於高溫殺菌裝置160內的密封包裝覆膜粉圓410進行高溫殺菌,以徹底消除個別覆膜粉圓340表面及內部的粉圓核體310在前述製造過程中可能沾染到的細菌或微生物等容易造成粉圓核體310腐壞的物質。In the process 260, the high-temperature sterilization device 160 may perform a high-temperature sterilization process on the sealed package film-coated powder circle 410 that has completed the sealing process. For example, as shown in FIG. 4, the high-temperature sterilization device 160 can use a steam generator 420 to generate high-temperature steam 422 with a temperature exceeding 100 degrees Celsius to perform high-temperature sterilization on the sealed packaging film-coated powder 410 placed in the high-temperature sterilization device 160 In order to completely eliminate the bacteria or microorganisms that may be contaminated on the surface and inside of the powder core body 310 of the individual coated powder circle 340 during the aforementioned manufacturing process, which may easily cause the powder circle core body 310 to rot.

實作上,高溫殺菌裝置160也可改將密封包裝覆膜粉圓410投入沸水中加熱,以利用沸水的高溫對密封包裝覆膜粉圓410進行高溫殺菌程序。或者,高溫殺菌裝置160也可改用高溫紅外線照射密封包裝覆膜粉圓410,以藉此對密封包裝覆膜粉圓410進行高溫殺菌程序。In practice, the high-temperature sterilization device 160 can also change the sealed package film-coated powder 410 into boiling water for heating, so as to perform a high-temperature sterilization process on the sealed package film-coated powder 410 using the high temperature of boiling water. Alternatively, the high-temperature sterilization device 160 can also use high-temperature infrared to irradiate the sealed package film-coated powder circle 410, so as to perform a high-temperature sterilization process on the sealed package film-coated powder circle 410.

如前所述,包覆在各個覆膜粉圓340外表面的高分子保護膜342具有耐高溫的物理特性,所以能夠在流程260中承受高溫而不會損毀。因此,在密封包裝覆膜粉圓410完成高溫殺菌程序後,高分子保護膜342能夠持續發揮保護作用,有效阻擋有害的細菌或微生物進入覆膜粉圓340內部的粉圓核體310,以降低粉圓核體310腐壞的可能性。As mentioned above, the polymer protective film 342 covering the outer surface of each coated powder circle 340 has the physical properties of high temperature resistance, so it can withstand the high temperature in the process 260 without being damaged. Therefore, after the high-temperature sterilization process is completed for the sealed package coated powder circle 410, the polymer protective film 342 can continue to play a protective role, effectively preventing harmful bacteria or microorganisms from entering the powder circle core 310 inside the coated powder circle 340 to reduce Possibility of powder round core body 310 decay

更重要的是,在高溫殺菌裝置160對密封包裝覆膜粉圓410進行高溫殺菌的過程中,高分子保護膜342能夠有效避免覆膜粉圓340因承受高溫而產生糊化、彼此黏結成塊的問題。因此,在密封包裝覆膜粉圓410完成高溫殺菌程序後,粉圓容器402內的覆膜粉圓340仍會是彼此分離,而不會出現糊成一團的情況。More importantly, when the high temperature sterilization device 160 performs high temperature sterilization on the sealed package coated powder circle 410, the polymer protective film 342 can effectively prevent the coated powder circle 340 from being gelatinized and sticking to each other due to high temperature. The problem. Therefore, after the sealed packaging film-coated powder circle 410 completes the high-temperature sterilization process, the film-coated powder circle 340 in the powder circle container 402 will still be separated from each other, and will not be stuck together.

相較之下,倘若將前述的粉圓核體310裝入粉圓容器402後加以密封、並進行同樣的高溫殺菌程序,則粉圓容器402內的粉圓核體310受到高溫的影響很容易變軟、糊化、並彼此黏結成團塊無法分離。換言之,沒有被高分子保護膜342包覆的粉圓核體310並不適合用高溫方式進行殺菌處理。In contrast, if the aforementioned powder round core body 310 is put into the powder round container 402 and then sealed and subjected to the same high temperature sterilization process, the powder round core body 310 in the powder round container 402 is easily affected by high temperature. Soften, gelatinize, and stick to each other into clumps that cannot be separated. In other words, the powder round core 310 that is not covered by the polymer protective film 342 is not suitable for high-temperature sterilization.

再者,如前所述,覆膜粉圓340的內部核心是固態的粉圓核體310。固態的粉圓核體310在承受殺菌處理程序的高溫時並不會發生汽化現象,所以在高溫殺菌裝置160對密封包裝覆膜粉圓410進行高溫殺菌的過程中,位於密封包裝覆膜粉圓410內的覆膜粉圓340不會發生爆裂的情況。Furthermore, as mentioned above, the inner core of the coated powder circle 340 is a solid powder circle core body 310. The solid powder core body 310 will not vaporize when subjected to the high temperature of the sterilization process. Therefore, when the high temperature sterilization device 160 performs high temperature sterilization on the sealed package coated powder circle 410, it is located in the sealed package coated powder circle. The coating powder circle 340 in 410 will not burst.

由於前述的密封包裝覆膜粉圓生產系統100可利用高溫殺菌程序來對密封包裝覆膜粉圓410進行滅菌處理,所以不需要在覆膜粉圓340內添加任何防腐劑也能有效延長覆膜粉圓340的保存期限,因而能將前述的密封包裝覆膜粉圓410直接於室溫下保存長達數個月甚至一年以上的時間。Since the aforementioned sealed package film-coated powder circle production system 100 can use a high-temperature sterilization process to sterilize the sealed package film-coated powder circle 410, it is not necessary to add any preservative to the film-coated powder circle 340 to effectively extend the film. The shelf life of the powder circle 340 allows the aforementioned sealed package coated powder circle 410 to be stored directly at room temperature for several months or even more than one year.

在流程270中,輸送帶170可將完成高溫殺菌處理的密封包裝覆膜粉圓410輸送到品檢人員的位置或自動化品檢設備中,使品檢人員或品檢設備對前述的密封包裝覆膜粉圓410進行品質檢驗,以判斷密封包裝覆膜粉圓410是否有破損或密封不完全等可能影響到保存時間長短的瑕疵存在。倘若發現密封包裝覆膜粉圓410出現瑕疵,則可直接汰除,或是可拆封後重新進行充填、密封、並進行前述的高溫殺菌程序,以製成新的密封包裝覆膜粉圓410。In the process 270, the conveyor belt 170 can transport the sealed packaging film-coated powder circle 410 that has completed the high-temperature sterilization treatment to the position of the quality inspection personnel or the automated quality inspection equipment, so that the quality inspection personnel or the quality inspection equipment can cover the aforementioned sealed packaging. The film powder circle 410 undergoes a quality inspection to determine whether the sealed package film-coated powder circle 410 is damaged or incompletely sealed, and other defects that may affect the storage time. If defects are found in the sealed packaging film-coated powder circle 410, it can be directly eliminated, or it can be opened and refilled, sealed, and subjected to the aforementioned high-temperature sterilization process to make a new sealed packaging film-coated powder circle 410 .

在運作時,可利用輸送帶170將通過品檢的密封包裝覆膜粉圓410搬運到裝箱裝置180,並利用裝箱裝置180將密封包裝覆膜粉圓410按照預定的數量或是重量進行裝箱作業。During operation, the sealed packaging film-coated powder balls 410 that have passed the quality inspection can be transported to the boxing device 180 using the conveyor belt 170, and the sealed packaging film-coated powder balls 410 can be carried out according to a predetermined quantity or weight by the boxing device 180 Packing operation.

之後,製造商或相關的下游業者便可進行流程280,於室溫下運送或保存通過品檢的密封包裝覆膜粉圓410。After that, the manufacturer or the relevant downstream industry can proceed to the process 280 to deliver or store the sealed packaging film-coated powder 410 that has passed the quality inspection at room temperature.

請注意,市面上有些既有的粉圓製品具有內外兩層結構,外層是一般粉圓的材料而內層則是液體型態或是同時混合有液體與固體顆粒的結構。倘若將這些具有內外兩層結構的傳統粉圓製品進行類似前述流程260中的高溫殺菌程序,將會致使這些粉圓製品內層的液體因受熱而發生汽化現象,進而衝破外層結構而導致粉圓製品發生爆裂的問題。Please note that some existing powder round products on the market have an inner and outer two-layer structure. The outer layer is a general powder round material and the inner layer is a liquid or a structure that mixes both liquid and solid particles. If these traditional powder round products with an inner and outer two-layer structure are subjected to a high-temperature sterilization procedure similar to the aforementioned process 260, the liquid in the inner layer of these powder round products will be vaporized due to heat, which will break through the outer structure and cause the powder round. The product bursts.

因此,傳統雙層結構的粉圓並不適合用高溫殺菌方式進行滅菌處理,只能以添加防腐劑的方式來延長粉圓製品的保存時間,而難以在不添加防腐劑的情況下延長粉圓製品的保存時間。Therefore, the traditional two-layer structure of the powder circle is not suitable for sterilization by high temperature sterilization. It can only extend the storage time of powder circle products by adding preservatives, but it is difficult to extend the powder circle products without adding preservatives. Save time.

相較之下,雖然前述的覆膜粉圓340也具有內外兩層的構造,但覆膜粉圓340的外層構造是高分子保護膜342、內層結構卻是固態的粉圓核體310。所以在進行高溫殺菌的過程中,位於覆膜粉圓340內層的固態粉圓核體310並不會發生汽化現象,所以不會導致整個覆膜粉圓340發生爆裂的情況。In contrast, although the aforementioned coated powder circle 340 also has an inner and outer two-layer structure, the outer structure of the coated powder circle 340 is a polymer protective film 342, and the inner structure is a solid powder core 310. Therefore, during the high-temperature sterilization process, the solid powder core body 310 located in the inner layer of the coated powder circle 340 will not vaporize, so it will not cause the entire coated powder circle 340 to burst.

由前述說明可知,在對密封包裝覆膜粉圓410進行高溫殺菌的過程中,包覆在各個覆膜粉圓340外表面的高分子保護膜342不僅能夠承受高溫而不會損毀,還能有效避免覆膜粉圓340因承受高溫而產生糊化、彼此黏結成塊的問題。It can be seen from the foregoing description that in the process of high-temperature sterilization of the sealed packaging film-coated powder circle 410, the polymer protective film 342 covering the outer surface of each film-coated powder circle 340 can not only withstand high temperatures without being damaged, but also effectively The problem of gelatinization and agglomeration of the coated powder circles 340 due to high temperature is avoided.

因此,粉圓製造業者便可利用高溫殺菌程序來對密封包裝覆膜粉圓410進行滅菌處理,所以不需要在覆膜粉圓340內添加防腐劑也能有效延長密封包裝覆膜粉圓410內部的覆膜粉圓340的保存期限。Therefore, the powder circle manufacturer can use the high temperature sterilization process to sterilize the sealed package coated powder circle 410, so it is not necessary to add preservatives in the coated powder circle 340 to effectively extend the inside of the sealed package coated powder circle 410 The shelf life of the coated powder round 340.

另外,包覆在各個覆膜粉圓340外表面的高分子保護膜342能夠承受高溫殺菌程序的溫度而不會損毀,所以在完成高溫殺菌程序後,高分子保護膜342能夠持續發揮保護作用,有效阻擋有害的細菌或微生物進入覆膜粉圓340內部的粉圓核體310,因此能降低粉圓核體310變質、腐壞的可能性。In addition, the polymer protective film 342 covering the outer surface of each coated powder circle 340 can withstand the temperature of the high-temperature sterilization process without being damaged. Therefore, after the high-temperature sterilization process is completed, the polymer protective film 342 can continue to play a protective role. It effectively prevents harmful bacteria or microorganisms from entering the powder core body 310 inside the coated powder circle 340, thus reducing the possibility of deterioration and decay of the powder core body 310.

再者,由於密封包裝覆膜粉圓410經過密封處理,所以在保存或運送的過程中能隔絕外界的有害物質汙染到內部的覆膜粉圓340。Furthermore, since the sealed package coated powder circle 410 is sealed, it can isolate the external harmful substances from polluting the inner coated powder circle 340 during storage or transportation.

請注意,在前述圖2的製造方法中,從交聯劑溶液330中過濾出覆膜粉圓340之後、一直到將覆膜粉圓340充填至粉圓容器402的整段製造過程中,密封包裝覆膜粉圓生產系統100都不會對覆膜粉圓340進行烘乾處理,目的就是要刻意使得每個覆膜粉圓340內部的粉圓核體310能夠保有從交聯劑溶液330中吸取到的些許水分。Please note that in the aforementioned manufacturing method of FIG. 2, after the coated powder circle 340 is filtered from the crosslinking agent solution 330, until the coated powder circle 340 is filled into the powder circle container 402, the entire manufacturing process is sealed The packaging film-coated powder circle production system 100 does not dry the film-coated powder circle 340, the purpose is to deliberately make the powder core body 310 inside each film-coated powder circle 340 can be kept from the crosslinking agent solution 330 A little bit of water absorbed.

如此一來,當日後店家將密封包裝覆膜粉圓410拆封、並將內部的覆膜粉圓340倒入水中加熱煮熟時,覆膜粉圓340只需較少的時間便能吸取足夠水分,所以煮熟覆膜粉圓340所需的時間,會比煮熟傳統的生粉圓所需的時間更短。In this way, when the store unpacks the sealed packaging film-coated powder circle 410 in the future, and pours the inner film-coated powder circle 340 into water and heats it for cooking, the film-coated powder circle 340 can absorb enough in less time. Water, so the time required to cook the coated flour balls 340 will be shorter than the time required to cook the traditional flour balls.

另一方面,在前述密封包裝覆膜粉圓410的製造過程中,無需耗用額外時間與電力對覆膜粉圓340進行冷凍處理,所以前述的密封包裝覆膜粉圓410的製造方法不僅節能,而且還具有良好的製造效率。On the other hand, in the manufacturing process of the aforementioned sealed package coated powder circle 410, there is no need to spend extra time and electricity to freeze the coated powder circle 340, so the aforementioned manufacturing method of sealed package coated powder circle 410 is not only energy-saving. , But also has good manufacturing efficiency.

而且,利用前述的製造方法來製造密封包裝覆膜粉圓410,可確保裝填在粉圓容器402內部的覆膜粉圓340不會發生腐壞等變質情形,因而能將產出的密封包裝覆膜粉圓410直接於室溫下保存長達數個月甚至一年以上的時間,也可以直接於室溫下進行運送,無需放置於冷凍儲存設備中保存,所以能減少店家對於冷凍設備空間的需求量,也能減少運輸過程中所需耗用的能源。Moreover, the use of the aforementioned manufacturing method to manufacture the sealed packaging coated powder circle 410 can ensure that the coated powder circle 340 filled in the powder circle container 402 will not undergo deterioration such as decay, so that the resulting sealed package can be coated Membrane powder round 410 can be stored directly at room temperature for several months or even more than a year. It can also be transported directly at room temperature without storing in the freezing storage equipment, so it can reduce the store’s space for freezing equipment. The demand can also reduce the energy consumption during transportation.

由前述說明可知,在密封包裝覆膜粉圓生產系統100生產密封包裝覆膜粉圓410的過程中,既不必對覆膜粉圓340進行烘乾處理,也不必對覆膜粉圓340進行冷凍處理,所以能夠有效節省生產密封包裝覆膜粉圓410的過程所需耗用的能源。It can be seen from the foregoing description that in the process of producing the sealed packaging film-coated powder circle 410 by the sealed packaging film-coated powder circle production system 100, neither the drying process nor the freezing of the film-coated powder circle 340 is necessary. Therefore, the energy consumed in the process of producing the sealed packaging film-coated powder circle 410 can be effectively saved.

在說明書及申請專利範圍中使用了某些詞彙來指稱特定的元件,而本領域內的技術人員可能會用不同的名詞來稱呼同樣的元件。本說明書及申請專利範圍並不以名稱的差異來作爲區分元件的方式,而是以元件在功能上的差異來作爲區分的基準。在說明書及申請專利範圍中所提及的「包含」爲開放式的用語,應解釋成「包含但不限定於」。In the specification and the scope of the patent application, certain words are used to refer to specific elements, and those skilled in the art may use different terms to refer to the same elements. This specification and the scope of the patent application do not use differences in names as a way of distinguishing elements, but use differences in functions of elements as a basis for distinguishing. The "include" mentioned in the specification and the scope of the patent application is an open term and should be interpreted as "include but not limited to".

在說明書中所使用的「和/或」的描述方式,包含所列舉的其中一個項目或多個項目的任意組合。另外,除非說明書中特別指明,否則任何單數格的用語都同時包含複數格的含義。The description method of "and/or" used in the description includes one of the listed items or any combination of multiple items. In addition, unless otherwise specified in the specification, any term in the singular case also includes the meaning of the plural case.

以上僅為本發明的較佳實施例,凡依本發明請求項所做的等效變化與修改,皆應屬本發明的涵蓋範圍。The above are only preferred embodiments of the present invention, and all equivalent changes and modifications made in accordance with the claims of the present invention should fall within the scope of the present invention.

100:密封包裝覆膜粉圓生產系統(sealed-packaging of filmed starch balls manufacturing system)100: Sealed-packaging of filmed starch balls manufacturing system (sealed-packaging of filmed starch balls manufacturing system)

110:攪拌及成形裝置(blending and shaping device)110: Blending and shaping device

120:交聯反應裝置(crosslinking reaction device)120: Crosslinking reaction device (crosslinking reaction device)

130:過濾裝置(filtering device)130: filtering device (filtering device)

140:充填裝置(filling device)140: filling device (filling device)

150:密封裝置(sealing device)150: sealing device (sealing device)

160:高溫殺菌裝置(high-temperature sterilizing device)160: high-temperature sterilizing device

170:輸送帶(conveyor device)170: Conveyor device

180:裝箱裝置(packaging device)180: Packing device (packaging device)

200:流程圖(flowchart)200: flow chart (flowchart)

210~280:方法流程(operation)210~280: Method flow (operation)

310:粉圓核體(starch core)310: powder round core (starch core)

320:容器(container)320: container (container)

330:交聯劑溶液(crosslinking agent solution)330: Crosslinking agent solution

340:覆膜粉圓(filmed starch ball)340: filmed starch ball (filmed starch ball)

342:高分子保護膜(polymer protective film)342: polymer protective film (polymer protective film)

402:粉圓容器(starch ball container)402: Starch ball container

410:密封包裝覆膜粉圓(sealed-packaging of filmed starch balls )410: sealed-packaging of filmed starch balls (sealed-packaging of filmed starch balls)

420:蒸氣產生裝置(vapor generator device)420: Vapor generator device

422:高溫蒸氣(high-temperature vapor)422: high-temperature vapor

圖1為本發明一實施例的密封包裝覆膜粉圓生產系統簡化後的功能方塊圖。FIG. 1 is a simplified functional block diagram of a production system of sealed packaging film-coated powder circles according to an embodiment of the present invention.

圖2為本發明一實施例的密封包裝覆膜粉圓製造方法簡化後的流程圖。Fig. 2 is a simplified flowchart of a method for manufacturing a sealed package film-coated powder circle according to an embodiment of the present invention.

圖3與圖4為本發明的密封包裝覆膜粉圓製造方法在不同階段的簡化後運作示意圖。3 and 4 are schematic diagrams of the simplified operation of the manufacturing method of the sealed packaging film-coated powder circle at different stages of the present invention.

200:流程圖 200: flow chart

210~280:方法流程 210~280: Method flow

Claims (18)

一種製備可於常溫保存之密封包裝覆膜粉圓的方法,包含: 將澱粉、海藻酸鈉、水、以及一或多項預定材料進行混合及塑形,以形成固態之多個粉圓核體(310); 將該多個粉圓核體(310)在一交聯劑溶液(330)中浸泡一預定時間長度以進行交聯反應,使得每個粉圓核體(310)的表面被一高分子保護膜(342)所包覆,以藉此產生多個覆膜粉圓(340); 從該交聯劑溶液(330)中過濾出該多個覆膜粉圓(340); 將該多個覆膜粉圓(340)充填至一耐高溫之粉圓容器(402)中; 密封充填有該多個覆膜粉圓(340)的該粉圓容器(402),以形成一密封包裝覆膜粉圓(410);以及 對該密封包裝覆膜粉圓(410)進行一高溫殺菌程序。A method for preparing film-coated powder balls in sealed packaging that can be stored at room temperature, comprising: Mixing and shaping starch, sodium alginate, water, and one or more predetermined materials to form a plurality of solid powder cores (310); The plurality of powder round core bodies (310) are immersed in a crosslinking agent solution (330) for a predetermined length of time for crosslinking reaction, so that the surface of each powder round core body (310) is covered by a polymer protective film (342) coated to produce a plurality of coated powder circles (340); Filtering out the plurality of coated powder circles (340) from the crosslinking agent solution (330); Fill the plurality of coated powder circles (340) into a high temperature resistant powder circle container (402); Sealing the powder circle container (402) filled with the plurality of film-coated powder circles (340) to form a sealed package film-coated powder circle (410); and A high-temperature sterilization process is performed on the sealed packaging film-coated powder circle (410). 如請求項1所述的方法,其中,該預定時間長度介於15秒至90秒之間。The method according to claim 1, wherein the predetermined time length is between 15 seconds and 90 seconds. 如請求項2所述的方法,其中,該交聯劑溶液(330)為一乳酸鈣溶液或一氯化鈣溶液,且該交聯劑溶液(330)的重量百分濃度介於0.8%~2.5%之間。The method according to claim 2, wherein the cross-linking agent solution (330) is a calcium lactate solution or a calcium chloride solution, and the weight percentage concentration of the cross-linking agent solution (330) is between 0.8%~ Between 2.5%. 如請求項2所述的方法,其中,各覆膜粉圓(340)中的海藻酸鈉的重量百分比介於0.8~2.4wt%之間。The method according to claim 2, wherein the weight percentage of the sodium alginate in each coated powder circle (340) is between 0.8 and 2.4 wt%. 如請求項2所述的方法,其中,各覆膜粉圓(340)表面上的該高分子保護膜(342),係由該覆膜粉圓(340)內部的一粉圓核體(310)的表層附近的海藻酸鈉成分與該交聯劑溶液(330)中的鈣離子進行交聯反應所形成。The method according to claim 2, wherein the polymer protective film (342) on the surface of each coated powder circle (340) is formed by a powder core (310) inside the coated powder circle (340). ) Is formed by the crosslinking reaction between the sodium alginate component near the surface layer and the calcium ion in the crosslinking agent solution (330). 如請求項2所述的方法,其中,從該交聯劑溶液(330)中過濾出該多個覆膜粉圓(340)之後、一直到將該多個覆膜粉圓(340)充填至該粉圓容器(402)之前,都不會對該多個覆膜粉圓(340)進行烘乾。The method according to claim 2, wherein after filtering out the plurality of coated powder circles (340) from the crosslinking agent solution (330), until the plurality of coated powder circles (340) are filled to Before the powder round container (402), the multiple coated powder rounds (340) will not be dried. 一種密封包裝覆膜粉圓生產系統(100),包含: 一攪拌及成形裝置(110),設置成將澱粉、海藻酸鈉、水、以及一或多項預定材料進行混合及塑形,以形成固態之多個粉圓核體(310); 一交聯反應裝置(120),設置成將該多個粉圓核體(310)在一交聯劑溶液(330)中浸泡一預定時間長度以進行交聯反應,使得每個粉圓核體(310)的表面被一高分子保護膜(342)所包覆,以藉此產生多個覆膜粉圓(340); 一過濾裝置(130),設置成從該交聯劑溶液(330)中過濾出該多個覆膜粉圓(340); 一充填裝置(140),設置成將該多個覆膜粉圓(340)充填至一耐高溫之粉圓容器(402)中; 一密封裝置(150),設置成密封充填有該多個覆膜粉圓(340)的該粉圓容器(402),以形成一密封包裝覆膜粉圓(410);以及 一高溫殺菌裝置(160),設置成對該密封包裝覆膜粉圓(410)進行一高溫殺菌程序。A production system (100) for sealed packaging film-coated powder circles, including: A stirring and forming device (110), which is configured to mix and shape starch, sodium alginate, water, and one or more predetermined materials to form a plurality of solid powder cores (310); A cross-linking reaction device (120) is configured to soak the plurality of powder-round core bodies (310) in a cross-linking agent solution (330) for a predetermined length of time for cross-linking reaction, so that each powder-round core body The surface of (310) is covered by a polymer protective film (342) to generate a plurality of coated powder circles (340); A filtering device (130) configured to filter the plurality of coated powder circles (340) from the crosslinking agent solution (330); A filling device (140) configured to fill the plurality of coated powder circles (340) into a high temperature resistant powder container (402); A sealing device (150) configured to seal the powder circle container (402) filled with the plurality of film-coated powder circles (340) to form a sealed packaging film-coated powder circle (410); and A high-temperature sterilization device (160) is configured to perform a high-temperature sterilization procedure on the sealed package film-coated powder circle (410). 如請求項7所述的密封包裝覆膜粉圓生產系統(100),其中,該預定時間長度介於15秒至90秒之間。The sealed packaging film-coated powder circle production system (100) according to claim 7, wherein the predetermined time length is between 15 seconds and 90 seconds. 如請求項8所述的密封包裝覆膜粉圓生產系統(100),其中,該交聯劑溶液(330)為一乳酸鈣溶液或一氯化鈣溶液,且該交聯劑溶液(330)的重量百分濃度介於0.8%~2.5%之間。The sealed packaging film-coated powder production system (100) according to claim 8, wherein the cross-linking agent solution (330) is a calcium lactate solution or a calcium chloride solution, and the cross-linking agent solution (330) The percentage by weight of the concentration is between 0.8%~2.5%. 如請求項8所述的密封包裝覆膜粉圓生產系統(100),其中,各覆膜粉圓(340)中的海藻酸鈉的重量百分比介於0.8~2.4wt%之間。The sealed packaging film-coated powder circle production system (100) according to claim 8, wherein the weight percentage of sodium alginate in each film-coated powder circle (340) is between 0.8 and 2.4 wt%. 如請求項8所述的密封包裝覆膜粉圓生產系統(100),其中,各覆膜粉圓(340)表面上的該高分子保護膜(342),係由該覆膜粉圓(340)內部的一粉圓核體(310)的表層附近的海藻酸鈉成分與該交聯劑溶液(330)中的鈣離子進行交聯反應所形成。The production system (100) for sealed packaging film-coated powder circles according to claim 8, wherein the polymer protective film (342) on the surface of each film-coated powder circle (340) is formed by the film-coated powder circle (340) ) The sodium alginate component near the surface of the inner powder round core body (310) is formed by cross-linking reaction with the calcium ions in the cross-linking agent solution (330). 如請求項8所述的密封包裝覆膜粉圓生產系統(100),其中,從該交聯劑溶液(330)中過濾出該多個覆膜粉圓(340)之後、一直到將該多個覆膜粉圓(340)充填至該粉圓容器(402)之前,都不會對該多個覆膜粉圓(340)進行烘乾。The sealing package film-coated powder production system (100) according to claim 8, wherein after the plurality of film-coated powder balls (340) are filtered out from the crosslinking agent solution (330), until the Before each coated powder circle (340) is filled into the powder container (402), the plurality of coated powder circle (340) will not be dried. 一種可於常溫保存之密封包裝覆膜粉圓(410),藉包含以下步驟之方法製得: 將澱粉、海藻酸鈉、水、以及一或多項預定材料進行混合及塑形,以形成固態之多個粉圓核體(310); 將該多個粉圓核體(310)在一交聯劑溶液(330)中浸泡一預定時間長度以進行交聯反應,使得每個粉圓核體(310)的表面被一高分子保護膜(342)所包覆,以藉此產生多個覆膜粉圓(340); 從該交聯劑溶液(330)中過濾出該多個覆膜粉圓(340); 將該多個覆膜粉圓(340)充填至一耐高溫之粉圓容器(402)中; 密封充填有該多個覆膜粉圓(340)的該粉圓容器(402),以形成一密封包裝覆膜粉圓(410);以及 對該密封包裝覆膜粉圓(410)進行一高溫殺菌程序。A sealed packaging film-coated powder circle (410) that can be stored at room temperature, prepared by a method including the following steps: Mixing and shaping starch, sodium alginate, water, and one or more predetermined materials to form a plurality of solid powder cores (310); The plurality of powder round core bodies (310) are immersed in a crosslinking agent solution (330) for a predetermined length of time for crosslinking reaction, so that the surface of each powder round core body (310) is covered by a polymer protective film (342) coated to produce a plurality of coated powder circles (340); Filtering out the plurality of coated powder circles (340) from the crosslinking agent solution (330); Fill the plurality of coated powder circles (340) into a high temperature resistant powder circle container (402); Sealing the powder circle container (402) filled with the plurality of film-coated powder circles (340) to form a sealed package film-coated powder circle (410); and A high-temperature sterilization process is performed on the sealed packaging film-coated powder circle (410). 如請求項13所述的密封包裝覆膜粉圓(410),其中,該預定時間長度介於15秒至90秒之間。The sealed packaging film-coated powder circle (410) according to claim 13, wherein the predetermined time length is between 15 seconds and 90 seconds. 如請求項14所述的密封包裝覆膜粉圓(410),其中,該交聯劑溶液(330)為一乳酸鈣溶液或一氯化鈣溶液,且該交聯劑溶液(330)的重量百分濃度介於0.8%~2.5%之間。The sealed packaging film-coated powder circle (410) according to claim 14, wherein the cross-linking agent solution (330) is a calcium lactate solution or a calcium chloride solution, and the weight of the cross-linking agent solution (330) The percentage concentration is between 0.8% and 2.5%. 如請求項14所述的密封包裝覆膜粉圓(410),其中,各覆膜粉圓(340)中的海藻酸鈉的重量百分比介於0.8~2.4wt%之間。The sealed packaging film-coated powder circle (410) according to claim 14, wherein the weight percentage of the sodium alginate in each film-coated powder circle (340) is between 0.8 and 2.4 wt%. 如請求項14所述的密封包裝覆膜粉圓(410),其中,各覆膜粉圓(340)表面上的該高分子保護膜(342),係由該覆膜粉圓(340)內部的一粉圓核體(310)的表層附近的海藻酸鈉成分與該交聯劑溶液(330)中的鈣離子進行交聯反應所形成。The sealed packaging film-coated powder circle (410) according to claim 14, wherein the polymer protective film (342) on the surface of each film-coated powder circle (340) is formed from the inside of the film-coated powder circle (340) The sodium alginate component near the surface of a powder round core body (310) is formed by cross-linking reaction with the calcium ion in the cross-linking agent solution (330). 如請求項14所述的密封包裝覆膜粉圓(410),其中,從該交聯劑溶液(330)中過濾出該多個覆膜粉圓(340)之後、一直到將該多個覆膜粉圓(340)充填至該粉圓容器(402)之前,都不會對該多個覆膜粉圓(340)進行烘乾。The sealed package coated powder circle (410) according to claim 14, wherein after the plurality of coated powder circles (340) are filtered out from the crosslinking agent solution (330), until the plurality of coated powder circles (340) Before the film powder circle (340) is filled into the powder circle container (402), the plurality of film powder circle (340) will not be dried.
TW108112742A 2019-04-11 2019-04-11 Sealed-packaging of filmed starch balls capable of long-term preservation in ordinary temperature without adding preservatives, and related producing method and manufacturing system TWI715006B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW108112742A TWI715006B (en) 2019-04-11 2019-04-11 Sealed-packaging of filmed starch balls capable of long-term preservation in ordinary temperature without adding preservatives, and related producing method and manufacturing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW108112742A TWI715006B (en) 2019-04-11 2019-04-11 Sealed-packaging of filmed starch balls capable of long-term preservation in ordinary temperature without adding preservatives, and related producing method and manufacturing system

Publications (2)

Publication Number Publication Date
TW202037276A true TW202037276A (en) 2020-10-16
TWI715006B TWI715006B (en) 2021-01-01

Family

ID=74090975

Family Applications (1)

Application Number Title Priority Date Filing Date
TW108112742A TWI715006B (en) 2019-04-11 2019-04-11 Sealed-packaging of filmed starch balls capable of long-term preservation in ordinary temperature without adding preservatives, and related producing method and manufacturing system

Country Status (1)

Country Link
TW (1) TWI715006B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117652654A (en) * 2022-08-23 2024-03-08 财团法人食品工业发展研究所 Preparation method of instant rice ball food and instant rice ball food
TWI889265B (en) * 2024-03-28 2025-07-01 財團法人食品工業發展研究所 Preparation method of frozen fried food and microwave reheating method of the frozen fried food

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI617251B (en) * 2015-07-28 2018-03-11 優品正源股份有限公司 Health-keeping instant brew tapioca's making method
TWM555135U (en) * 2017-10-06 2018-02-11 Uni President Entpr Corp Water droplet shaped food granule

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117652654A (en) * 2022-08-23 2024-03-08 财团法人食品工业发展研究所 Preparation method of instant rice ball food and instant rice ball food
TWI889265B (en) * 2024-03-28 2025-07-01 財團法人食品工業發展研究所 Preparation method of frozen fried food and microwave reheating method of the frozen fried food

Also Published As

Publication number Publication date
TWI715006B (en) 2021-01-01

Similar Documents

Publication Publication Date Title
CN101999595B (en) Mochi product and preparation method thereof
TWI715006B (en) Sealed-packaging of filmed starch balls capable of long-term preservation in ordinary temperature without adding preservatives, and related producing method and manufacturing system
CN106722825A (en) A kind of quick-fried pearl cereal sauce of edible plural gel and preparation method thereof
GB2558512A (en) Two-step processing method for preparing starch based food products
CN111820400B (en) Wet instant flour ball and preparation method thereof
CN103582425B (en) Food concentrate
CN105795169A (en) Diced vegetable and fruit stuffed tapioca pearl and making method thereof
JP2011026262A (en) Method for manufacturing soft capsule
CN105310039A (en) Preparation method for novel jelly
CN1799420A (en) A kind of quick-frozen glutinous rice balls that can prevent soup from mixing
CN105433141A (en) A preparing method of local flavor roast duck with black pepper
CN103404795B (en) Manufacturing method for instant flour balls used for fruit desserts
CN119054912A (en) A multi-layer embedding method for probiotic particles and probiotic bursting beads
CN110710591A (en) A kind of preparation method of non-adhesion Ejiao date and non-adhesion Ejiao date
JP2007282503A (en) Sterile processed cooked rice and method for producing the same
CN105015943A (en) Packaging container for storage and microwave heating of food and packaging method using packaging container
TWI837784B (en) Preparation method of instant rice ball food and instant rice ball food
CN117652665A (en) Instant medicine and food homologous multilayer medicine carrying gel ball and preparation method thereof
JPS6161774B2 (en)
JP4495133B2 (en) Gel for retortable food and method for its preparation
JP3596979B2 (en) Production method of instant porridge or instant porridge in a container
CN100581388C (en) Production process of instant stuffed glutinous rice soup dumplings
CN101972000A (en) Method for preparing portable preserved egg
JP7731219B2 (en) Granular food and its manufacturing method
JP6436851B2 (en) Egg yolk with heat sterilized container

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees