TW202036405A - Operator selection system, operator selection method and operator selection computer program - Google Patents
Operator selection system, operator selection method and operator selection computer program Download PDFInfo
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Abstract
提供一種作業者自動選定系統,可使低技能作業者的技能快速提升。 作業者選定系統,具備作業技能判定部、作業者選定部、資訊更新部、及存放各種資訊之記憶部。作業技能判定部,當發生必須應對的作業時,判定複數個作業者間的對於該作業的作業技能的高低,而抽出複數個作業者當中作業技能最低的低技能作業者。作業者選定部,將被抽出的低技能作業者選定作為對於作業之應對作業者。資訊更新部,基於被選定的應對作業者應對了作業的結果,更新記憶部的資訊。Provide an automatic operator selection system, which can quickly improve the skills of low-skilled operators. The operator selection system has an operation skill determination unit, an operator selection unit, an information update unit, and a memory unit storing various information. The work skill judging unit judges the level of work skill for the work among a plurality of workers when a work that must be dealt with occurs, and selects the low-skilled worker with the lowest work skill among the plurality of workers. The operator selection department selects the selected low-skilled workers as the responders to the job. The information update unit updates the information in the memory unit based on the result of the selected responder who has responded to the work.
Description
本發明有關用來自動地選定和設備中的必須的作業相對應的作業者之系統,更具體而言,有關基於複數個作業者的作業技能資訊來自動地選定應和該作業相對應的作業者之作業者選定系統。The present invention relates to a system for automatically selecting an operator corresponding to a necessary operation in a device, and more specifically, to automatically selecting an operation corresponding to the operation based on the operation skill information of a plurality of operators The operator chooses the system.
物品的生產設備中,於設備運轉時,可能發生必須應對的種種作業。作為必須應對的作業,不僅有能夠不停止地進行物品的生產之作業,還有若不停止生產便無法進行之作業。當發生了必須應對的作業的情形下,不得不找尋該作業的發生處,調查發生原因,擬定用來進行作業之對策。在必須應對的作業當中,當發生了不得不停止物品的生產之作業,例如用來解決設備中發生的問題之作業或用來更換及補充材料之作業等的情形下,若作業結束花費的時間長,則無法如計劃般進行物品的生產,而恐無法於必須的期限之前生產必須的量及質的物品,或為了達成生產計劃會對設備及作業者的運轉產生逼迫。In the production equipment of articles, various operations that must be handled may occur during the operation of the equipment. As operations that must be dealt with, there are not only operations that can be performed without stopping the production of articles, but also operations that cannot be performed without stopping production. When an operation that must be dealt with occurs, you have to find the place where the operation occurred, investigate the cause, and formulate countermeasures for the operation. Among the operations that must be dealt with, when there are operations that have to stop the production of items, such as operations to solve problems in equipment or operations to replace and supplement materials, the time it takes to complete the operation If it is too long, it will not be possible to produce the goods as planned, and it may not be possible to produce the necessary quantity and quality of goods before the required deadline, or the operation of equipment and operators will be forced to achieve the production plan.
物品的生產設備中,多半是複數個作業者編成小組來進行設備的運轉。複數個作業者所成的小組中,通常會平均地配置針對設備的運轉所必須之作業具有高度技能的老手作業者,乃至於缺乏經驗的低技能的新人作業者。即使是同一作業,老手作業者能夠短時間且高精度地完成,但新人作業者的情形下多半有花費時間或導致精度低的作業結果之情形。此外,即使是同一作業者,也會有熟稔的作業和缺乏經驗的作業。當設備中發生需要應對的作業的情形下,被命令應對該作業的作業者,是考量種種狀況來選定。例如,可設想以下這樣的應對,即,若為可短時間應對這樣的簡單作業,則命令新人作業者或對於該作業的技能低之作業者應對,對於必須長時間的應對之困難作業,則命令對於該作業的技能高之老手作業者應對。In the production equipment of articles, most operators are organized into teams to operate the equipment. In a group of multiple operators, there are usually veteran operators with high skills for the tasks necessary for the operation of the equipment, and even new operators with inexperienced and low skills. Even if it is the same task, veteran operators can complete it in a short time and with high accuracy, but in the case of novice operators, it may take time or result in low-accuracy results. In addition, even the same operator will have familiar and inexperienced assignments. When a job that needs to be handled occurs in the equipment, the operator who is ordered to handle the job is selected in consideration of various conditions. For example, the following response can be envisaged, that is, if it is a simple task that can be handled in a short time, a novice operator or a low-skilled operator for the task is instructed to respond, and for difficult tasks that must be dealt with for a long time Order the veteran workers who are skilled in the job to respond.
設備中當需要某些應該應對的作業的情形下,自動地選定被命令應對該作業的作業者,並且對作業者施以正確的教育,就這樣的觀點而提議之技術而言,有專利文獻1~專利文獻4揭示者。
專利文獻1,有關一種作業者教育系統,設計成用來於生產產線之計劃時,短期間內教育作業者,而能夠將具有正確的技能水準之作業者正確地配置於產線。此系統中,基於對每一生產產線的作業工程標準化而成之示意熟稔度的技能,搜尋具有正確的技能水準之作業者,配置於產線,並且當必須判定各作業者的技能等級時能夠實施訓練。訓練,是基於藉由作業者本身能夠自我學習的教育工具或系統所提供的排程來進行。In the case of certain tasks that should be handled in the equipment, the operator who is ordered to handle the task is automatically selected, and the correct education is given to the operator. In terms of the proposed technology from this point of view, there are patent documents 1-
專利文獻2,有關一種支援系統,設計成即時地反映作業者的技能水準、作業者配置往作業工程的狀況、作業者的教育成績,而能夠統籌地掌握這些資料,藉此能夠提升生產效率、或進行作業者的培育計劃支援。此系統中,由製造成績及教育成績來評估作業者的技能水準,考量技能水準來進行人員配置。系統,若有未達技能水準的作業者則抽出,作成該作業者的教育計劃。對於低技能的作業者之教育,是計劃成在不指派作業工程的非運轉時間進行。
專利文獻3,有關一種系統,是在製品的製造產線中,設計成能夠自動地抽出合適的作業者而令其進行作業,並且對於作業者令其是合適的時期接受合適的教育,藉此謀求作業者的技能提升。此系統中,當進行新的作業時,能夠基於包括作業者從事作業時的正確性及速度的其中一者之處理水準、與作業者受測的試驗的成績水準,來抽出具有應該從事作業的合適技能之作業者。
專利文獻4,有關一種系統,是於作成維護作業或工程業務等的專案執行計劃時,設計成能夠考量作業者的技能的變化,來進行對於專案之作業者指派。此系統中,能夠對於構成專案的工作流程的各工作,基於和作業者的技能水準相應之標準推定作業時間、及已經實施的各工作的負責作業者的實際作業時間,來算出及更新作業者的目前的技能水準,而基於被指派至各工作的作業者的更新後的技能水準,來算出各工作的推定作業時間。
[先前技術文獻]
[專利文獻]
[專利文獻1]日本特開2002-279019號公報 [專利文獻2]日本特開2010-244176號公報 [專利文獻3]日本特開2013-254241號公報 [專利文獻4]日本特開2016-194736號公報[Patent Document 1] JP 2002-279019 A [Patent Document 2] JP 2010-244176 A [Patent Document 3] JP 2013-254241 A [Patent Document 4] JP 2016-194736 A
[發明所欲解決之問題][The problem to be solved by the invention]
基於專利文獻1~4中提議的這樣的思考方式而建構之系統,是設計成當設備中發生了必須應對的作業的情形下,能夠基於各作業者的技能而自動地選定能夠適當地進行該作業之作業者。但,於作業發生時若藉由該些系統來選定作業者,則會變成例如對於簡單的作業總是指派新人作業員,對於困難的作業總是指派老手作業員,如果這樣的指派持續,會有新人作業員的作業技能難以快速提升之問題。此外,設備的運轉,一般多半是複數個作業者編成小組來進行,但若低技能作業者的技能不提升則無法期盼小組全體而言的設備運轉技能的提升,甚至物品生產的進一步效率化會變得困難。The system constructed based on the thinking method proposed in
又,專利文獻1~3中提議之系統中,雖關於用來使作業者的技能提升之教育也被納入考量,但無論是哪一者的技術,皆未採納讓對於該作業的技能低之作業者實際體驗該作業藉此使技能提升這樣的思考方式。該些系統中實現的作業者教育,是設計成和設備的運轉分開進行,依該教育的結果而技能水準提升了的作業員,能夠應對和該技能水準相應的作業。是故,理想是創造一個對於實際設備運轉時發生的困難作業也有新人作業員應對的機會,藉此設計成可進行更貼近實際狀況之有效率的教育。In addition, in the systems proposed in
為了解決上述待解問題,本發明目的在於提供一種設備中的作業者自動選定系統,可使低技能作業者的技能快速提升。 [解決問題之技術手段]In order to solve the above unsolved problems, the purpose of the present invention is to provide an automatic operator selection system in equipment, which can quickly improve the skills of low-skilled operators. [Technical means to solve the problem]
本發明之第1態樣中,提供一種用來從複數個作業者當中自動地選定應對設備中的必須的作業之作業者的作業者選定系統。作業者選定系統,具備:記憶部,存放著有關設備中的必須的作業之資訊亦即作業資訊、及包含複數個作業者的資訊與有關各個作業者過去進行的作業之資訊的作業者資訊、及有關應對前述作業的前述複數個作業者的對於該作業的作業技能之資訊亦即作業技能資訊。記憶部,亦能存放藉由設備而被生產之物品的生產關連資訊。In a first aspect of the present invention, there is provided an operator selection system for automatically selecting an operator who responds to a necessary operation in a facility from among a plurality of operators. The operator selection system is equipped with: a memory section, which stores information about necessary operations in the equipment, that is, operation information, and operator information including information about multiple operators and information about the operations performed by each operator in the past, And the information about the operation skills of the plurality of operators who deal with the aforementioned tasks for the task is also the task skill information. The memory part can also store production-related information of the items produced by the equipment.
作業者選定系統,具備作業技能判定部、作業者選定部、及資訊更新部。作業技能判定部,當發生必須應對的作業時,從記憶部取得作業資訊、作業者資訊、及作業技能資訊,判定複數個作業者間的對於該作業的作業技能的高低,而抽出複數個作業者當中作業技能最低的低技能作業者。作業者選定部,將被抽出的低技能作業者選定作為對於作業之應對作業者,輸出該應對作業者的作業者資訊。資訊更新部,基於藉由作業者選定部而被選定的應對作業者應對了作業的結果,更新記憶部的作業資訊、作業者資訊、及作業技能資訊的其中一者或它們的組合。The operator selection system has an operation skill determination unit, an operator selection unit, and an information update unit. The job skill judging unit, when a task that must be dealt with occurs, obtains job information, operator information, and job skill information from the memory unit, judges the level of job skill of the job among multiple workers, and extracts multiple jobs Low-skilled workers with the lowest job skills among the workers. The operator selection unit selects the extracted low-skilled operator as the operator responding to the job, and outputs the operator information of the responding operator. The information update part updates one or a combination of the operation information, the operator information, and the operation skill information of the memory part based on the result that the responding operator selected by the operator selection part responded to the operation.
一實施形態中,作業者選定系統,還能夠設計成更具有:作業技能提升可能性判定部,針對藉由作業技能判定部而被抽出的低技能作業者,求出對於作業之過去的作業技能的變化,基於該變化來判定作業技能的提升可能性。又,作業者選定系統,還能夠設計成更包含:作業無經驗者判定部,判定複數個作業者中是否有未曾進行作業的經驗之作業者,當有該作業者的情形下對該作業者設定對於作業之假定作業技能。In one embodiment, the operator selection system can also be designed to further have: a work skill improvement possibility judging unit, which can obtain the past work skills of the work for the low-skilled workers extracted by the work skill judging unit Based on the change, the possibility of improvement of work skills is determined based on the change. In addition, the operator selection system can be designed to further include: a work inexperienced person judging section, which judges whether there is an operator who has not performed the work experience among the plurality of operators, and when there is the operator, the operator Set hypothetical job skills for the job.
作業者選定系統,還能夠設計成更具有:作業容許時間算出部,從記憶部取得生產關連資訊,算出即使為了進行作業而停止設備的運轉仍能夠達成生產計劃之容許時間;及作業完成可能性判定部,判定藉由作業技能判定部而被抽出的低技能作業者,在容許時間內是否能夠完成該作業。The operator selection system can also be designed to have: a work allowable time calculation unit, which obtains production-related information from the memory unit, and calculates the allowable time to achieve the production plan even if the operation of the equipment is stopped for work; and the possibility of completion of the work The judging unit judges whether the low-skilled workers extracted by the work skill judging unit can complete the task within the allowable time.
本發明之第2態樣中,提供一種用來從複數個作業者當中自動地選定應對設備中的必須的作業之作業者的作業者選定方法。此外,本發明之第3態樣中,提供一種可在電腦系統上執行之電腦程式,包含用來令電腦系統執行作業者選定方法的各步驟之命令。 [發明之效果]In a second aspect of the present invention, there is provided an operator selection method for automatically selecting an operator who responds to a necessary operation in a facility from among a plurality of operators. In addition, in the third aspect of the present invention, a computer program that can be executed on a computer system is provided, which includes commands for the computer system to execute each step of the method selected by the operator. [Effects of Invention]
按照本發明,針對設備中必須的種種作業,能夠使低技能作業者的作業技能快速提升。According to the present invention, it is possible to quickly improve the working skills of low-skilled workers for various operations necessary in the equipment.
以下一面參照圖面,一面詳細說明本發明之作業者選定系統的實施形態。In the following, referring to the drawings, the embodiment of the operator selection system of the present invention will be described in detail.
圖1為示意依本發明一實施形態之作業者選定系統100的概略性構成的方塊圖。作業者選定系統100,能夠接收設備P中發生了必須應對的作業之通知(作業發生通知),輸出應該應對該作業的作業者之資訊(應對作業者資訊),其包含基於作業發生通知的資訊來執行種種判斷或計算等之機能部、及記憶為了執行該機能而使用的各種資訊之記憶部。FIG. 1 is a block diagram showing the schematic configuration of an operator selection system 100 according to an embodiment of the present invention. The operator selection system 100 can receive notifications of operations that must be handled in the equipment P (operation occurrence notifications), and output information of the operators who should respond to the operations (response operator information), including information based on the notifications of the operation occurrences The function part to perform various judgments and calculations, and the memory part to memorize various information used to perform the function.
作業者選定系統100,包含作業資訊記憶部102、作業者資訊記憶部104、作業技能資訊記憶部106及生產關連資訊記憶部108。在作業資訊記憶部102,存放著有關設備中的必須的作業之資訊。在作業者資訊記憶部104,存放著作業者的資訊與有關該作業者的過去的作業的資訊。在作業技能資訊記憶部106,存放著有關應對設備中發生的作業之各作業者的作業技能的資訊。在生產關連資訊記憶部108,存放著藉由設備而被生產之物品的生產關連資訊。The operator selection system 100 includes an operation information storage unit 102, an operator information storage unit 104, an operation skill information storage unit 106, and a production-related information storage unit 108. The operation information storage unit 102 stores information about necessary operations in the equipment. In the operator information storage unit 104, the information of the author and the information about the past work of the operator are stored. The work skill information storage unit 106 stores information on the work skill of each operator who responds to the work occurring in the equipment. The production-related information storage unit 108 stores production-related information of the articles produced by the equipment.
針對存放在各個記憶部的資訊,作業資訊、作業者資訊、作業技能資訊、及生產關連資訊,各自不必物理性地整合。例如,相當於作業技能資訊的資料與相當於作業者資訊的資料交雜的狀態下,不限定於集體存放在哪一硬體,該些資料亦可在分散至複數個硬體的狀態下存放,在該情形下,記憶著相當於作業技能資訊以外的作業者資訊之資料的區域等同於作業者資訊記憶部104,記憶著相當於作業技能資訊之資料的區域等同於作業技能資訊記憶部106。Regarding the information stored in each memory unit, operation information, operator information, operation skill information, and production-related information, each does not need to be physically integrated. For example, when data equivalent to job skill information is mixed with data equivalent to operator information, it is not limited to which hardware is stored collectively. The data can also be stored in a state of being distributed to multiple hardware In this case, the area storing data equivalent to the operator information other than the work skill information is equivalent to the operator information memory unit 104, and the area storing data equivalent to the work skill information is equivalent to the work skill information memory unit 106 .
作業資訊記憶部102中記憶的作業資訊,為有關設備中必須的作業之資訊,例如能夠訂為圖4所示般之資訊。圖4所示之資訊,例如為一表格,包含設備的狀態、該狀態產生的原因、判斷用來應對設備的狀態之必須的作業的根據、必須的作業的內容、作業所需要的時間、進行作業的時間點等。The operation information memorized in the operation information storage unit 102 is information related to necessary operations in the equipment, and can be set as information as shown in FIG. 4, for example. The information shown in Figure 4 is, for example, a table that includes the status of the equipment, the reason for the status, the basis for determining the necessary work to deal with the state of the equipment, the content of the required work, the time required for the work, and The time of the job, etc.
作業者資訊記憶部104中記憶的作業者資訊,包含能夠從事設備中的必須的作業之作業者的資訊、與有關該作業者的過去的作業的資訊。作業者資訊,例如除了作業者的姓名、ID編號、所屬部署等外,還包含該作業者過去進行的作業的內容與應對該作業所需要的時間、進行作業的日時、進行作業的結果等。The operator information memorized in the operator information storage unit 104 includes information about an operator who can perform necessary operations in the equipment, and information about the operator's past operations. Operator information, for example, in addition to the name, ID number, and deployment of the operator, it also includes the content of the operation performed by the operator in the past, the time required to respond to the operation, the date and time the operation was performed, and the result of the operation.
作業技能資訊記憶部106中記憶的作業技能資訊,包含有關應對設備中發生的作業之各作業者的作業技能的資訊。作業技能的例子後述。The work skill information memorized in the work skill information storage unit 106 includes information about the work skill of each operator who responds to the work occurring in the equipment. Examples of work skills will be described later.
生產關連資訊記憶部108中記憶的物品的生產關連資訊,例如能夠訂為裝置的生產能力、物品的生產計劃(生產量、生產日數、生產期限日、生產安全度、生產餘裕度等)、物品的生產成績等。The production-related information of the article memorized in the production-related information memory unit 108, for example, can be set as the production capacity of the device, the production plan of the article (production volume, production days, production deadline, production safety, production margin, etc.), The production performance of the article, etc.
作業者選定系統100,較佳是更包含感測資料記憶部109,記憶監視設備P的各部分的狀態之感測器等所做的感測資料。感測資料,例如和作業資訊合併使用,能夠利用作為用來判斷必須的作業之資料。The operator's selection system 100 preferably further includes a sensing data storage unit 109 that stores sensing data made by sensors that monitor the state of each part of the device P. The sensing data, for example, combined with operation information, can be used as data used to determine necessary operations.
作業者選定系統100,如圖1所示,能夠訂為包含作業分類部110、作業無經驗者判定部112、作業技能判定部116、作業容許時間算出部118、作業完成可能性判定部120、作業技能提升可能性判定部122、作業者選定部124、及資訊更新部126。各機能部110~126的機能,以下依序說明。The operator selection system 100, as shown in FIG. 1, can be ordered to include a work classification unit 110, a work inexperienced determination unit 112, a work skill determination unit 116, a work allowable time calculation unit 118, a work completion possibility determination unit 120, The work skill improvement possibility determination unit 122, the operator selection unit 124, and the information update unit 126. The functions of each function unit 110 to 126 will be described in order below.
記憶部102~109,可構成為1個硬體資料庫,亦可構成為分散型資料庫。同樣地,作業者選定系統100的各機能部110~126,可建構在1個電腦硬體內,亦可建構在分散的複數個電腦硬體內,而構成為藉由各個電腦硬體協作來發揮各部的機能。The storage units 102 to 109 can be configured as a hardware database or a distributed database. Similarly, the operator selects each functional unit 110 to 126 of the system 100, which can be constructed in one computer hardware or in a plurality of scattered computer hardware, and is configured to perform the functions of each computer hardware in cooperation. The function.
作業者選定系統100,例如能夠在RTP方式的裝置中,用來自動地選定應對裝置運轉時所必須的作業之作業者。RTP方式,是在液晶顯示裝置等的製造工程中,從複數個片狀光學膜在帶狀的離型膜上透過黏著劑層而受到支撐之帶狀光學膜層積體,僅將不存在缺點的正常的片狀機能膜和黏著劑層一起從離型膜依序剝離,而透過黏著劑層與矩形面板貼合,藉此連續性地製造液晶顯示裝置之方式。實現這樣的方式之液晶顯示裝置的連續製造系統,被稱為「連續貼附(RTP;Roll To Panel)」裝置,以便和將事先切割出的光學膜的片貼合至矩形面板這樣實現習知的個別貼附方式之裝置做區別。The operator selection system 100 can be used, for example, in an RTP-based device to automatically select an operator who responds to tasks necessary for the operation of the device. The RTP method is a strip-shaped optical film laminate supported by a plurality of sheet-shaped optical films on a strip-shaped release film through an adhesive layer in the manufacturing process of liquid crystal display devices, etc., but there will be no disadvantages The normal sheet-like functional film and the adhesive layer are peeled from the release film in order, and the adhesive layer is attached to the rectangular panel to continuously manufacture the liquid crystal display device. The continuous manufacturing system of the liquid crystal display device that realizes this method is called a "Roll To Panel (RTP)" device, in order to bond a sheet of optical film cut in advance to a rectangular panel. The device of the individual attachment method is different.
圖2示意依本發明的一實施形態之作業者選定系統100的示例性的電腦硬體構成。作業者選定系統100,能夠使用具有中央處理裝置(CPU)、及存放中央處理裝置執行的各種程式或資料等之RAM、ROM、硬式磁碟機(HDD)等的記憶裝置、及將該些裝置互相連接的匯流排之泛用電腦來實現。又,在作業者選定系統100,視必要亦可設計成連接在CD-ROM或DVD-ROM等的外部記錄媒體之間進行資料的輸出入之磁碟裝置、及鍵盤或滑鼠等的輸入裝置、及CRT、液晶顯示器或印表機等的輸出裝置、及用來和其他電腦或網路通訊的通訊介面。FIG. 2 illustrates an exemplary computer hardware configuration of the operator selection system 100 according to an embodiment of the present invention. The operator selects the system 100 and can use a memory device such as a central processing unit (CPU), and RAM, ROM, hard disk drive (HDD), etc. storing various programs or data executed by the central processing unit, and these devices The interconnected buses are generally realized by computers. In addition, when the operator selects the system 100, if necessary, it can be designed as a magnetic disk device connected between external recording media such as CD-ROM or DVD-ROM for data input and output, and an input device such as a keyboard or mouse. , And output devices such as CRT, liquid crystal display or printer, and communication interface used to communicate with other computers or networks.
圖3示意作業者選定系統100中,為了選定進行作業的作業者而執行之處理流程300。例如在RTP裝置等的設備P中,當發生了必須作業的某些事態時,設備P對作業者選定系統100通知發生了應該應對的事態(S301)。當設備P中發生了應該應對的事態時,例如安裝在設備P的複數處之感測器等的各種計測機器中能夠檢測到。例如,RTP裝置中,將光學膜貼合至液晶面板之工程中,當光學膜的貼合位置的精度惡化了的情形下,必須停止裝置的運轉之後,作業者查看狀況,視必要例如進行貼合參數的修正或饋送滾筒的更換等。在這樣的情形下,貼合位置檢測系統偵測異常,例如從具有將異常資訊統籌地收集的機能之資訊處理終端,對作業者選定系統100通知貼合精度惡化了。FIG. 3 shows a
一旦被通知發生了應該應對的事態,作業者選定系統100,基於通知的資訊,從存放著有關設備中的必須的作業的資訊之作業資訊記憶部102取得和該事態關連的作業的作業資訊。作業資訊的例子如圖4所示。作業者選定系統100的作業分類部110,基於取得的作業資訊,進行作業的分類判斷,辨明應該應對的作業內容(S302)。Once notified that a situation to be dealt with has occurred, the operator selects the system 100, and based on the notified information, obtains the operation information of the operation related to the situation from the operation information storage unit 102 storing information about the necessary operation in the equipment. An example of job information is shown in Figure 4. The operator selects the job classification unit 110 of the system 100, performs classification judgment of the job based on the acquired job information, and identifies the content of the job to be handled (S302).
例如,若被通知貼合精度惡化了,則作業者選定系統100,從作業資訊記憶部120取得該狀態產生的原因、用來判斷必須的作業的根據、必須的作業、作業所需要的時間、進行作業的時間點等的資訊(參照圖4)。作業分類部110,基於該些資訊與來自設備P的各部分的感測資料,當精度劣化的原因為貼合滾筒的劣化,而貼合滾筒的更換已有一定期間未進行的情形下,辨明必須的作業為「貼合滾筒的更換」。作業分類部110,視必要,針對作業所需要的時間或應該進行作業的時間點也能辨明。For example, if it is notified that the lamination accuracy has deteriorated, the operator selects the system 100, and obtains the cause of the state from the operation information storage unit 120, the basis for determining the necessary operation, the necessary operation, the time required for the operation, Information such as the time when the work was performed (refer to Figure 4). The job classification unit 110, based on the information and the sensing data from each part of the equipment P, recognizes that the cause of the deterioration in accuracy is the deterioration of the bonding roller and the replacement of the bonding roller has not been performed for a certain period of time. The necessary work is "replacement of the bonding roller". The work classification unit 110 can also identify the time required for the work or the time when the work should be performed, as necessary.
另,對象作業的分類判斷,理想是藉由作業者選定系統100,例如藉由使用事先訂定的異常代碼或圖4所示之資料等來自動地進行,但例如當被通知貼合精度劣化時,也能基於各種感測資料或過去的經驗、作業手冊等而由作業者判斷該原因,辨明必須的作業,而從輸入部將辨明的作業內容給予作業者選定系統100,藉此進行。此外,例如當發生了異常代碼等未設定的事態的情形下,亦可設計成作業者選定系統100從作業資訊記憶部120中存放的資訊類推來決定作業內容。In addition, the classification judgment of the target task is ideally performed by the operator selecting the system 100, for example, by using a predetermined abnormal code or the data shown in FIG. 4 to be automatically performed, but for example, when it is notified that the lamination accuracy has deteriorated At this time, the operator can also determine the cause based on various sensing data, past experience, work manuals, etc., and identify the necessary work, and the content of the identified work can be given to the operator to select the system 100 from the input unit to proceed. In addition, for example, when an unset situation such as an abnormal code occurs, the operator selection system 100 can also be designed to determine the operation content by analogy from the information stored in the operation information storage unit 120.
接著,一旦辨明應該應對的作業,則作業者選定系統100,針對涉及設備P的運轉而可應對該作業的複數個作業者,將包含作業者的資訊與有關該作業者過去進行的作業的資訊之作業者資訊,從存放著該些資訊之作業者資訊記憶部104予以取得。作業者選定系統100,一旦取得作業者資訊,則作業無經驗者判定部112中,針對S302中辨明的作業判定是否有無經驗者(S303)。當沒有無經驗者的情形下,作業者選定系統100,接著基於複數個作業者的作業者資訊,從存放著此資訊的作業技能資訊記憶部106取得有關應對該作業的作業技能的資訊亦即作業技能資訊。Then, once the operation to be handled is identified, the operator selects the system 100, and for the plural operators involved in the operation of the equipment P that can handle the operation, it will include information about the operator and information about the operation performed by the operator in the past The operator information of is obtained from the operator information memory 104 storing the information. Once the operator selection system 100 obtains the operator information, the operation inexperienced person determining unit 112 determines whether there is an inexperienced person for the operation identified in S302 (S303). When there is no inexperienced person, the operator selects the system 100, and then, based on the operator information of a plurality of operators, obtains the information about the operation skill for the task from the operation skill information memory unit 106 storing this information, that is, Job skill information.
作業技能,為當有關設備的某些作業必須時,該設備中遂行該作業之作業員的作業遂行能力。表現作業技能的指標,只要能夠表現作業者遂行該作業的能力則無特別限定,可設想種種的指標。作業技能,理想是定量的指標,但亦可為定性的指標。當使用定性的指標作為作業技能的情形下,較佳是設計成系統能夠自動地利用將該指標換算成某種數值之值。依本發明之作業者選定系統100中,較佳是將表現每個作業者的作業遂行能力之定量的數值利用作為作業技能。Operational skills refer to the ability of the operators in the equipment to perform the operations when certain operations on the equipment are necessary. There are no particular limitations on the index that expresses the job skill as long as it can show the ability of the operator to perform the job, and various indexes are conceivable. Operational skills, ideally, are quantitative indicators, but they can also be qualitative indicators. When using qualitative indicators as work skills, it is better to design the system to automatically convert the indicators into a certain numerical value. In the operator selection system 100 according to the present invention, it is preferable to use a quantitative value representing each operator's ability to perform tasks as a task skill.
作為作業技能,例如能夠使用過去應對該作業時作業所需要的時間的平均值、過去應對該作業時所需要的時間當中最短的作業時間、過去進行該作業的次數、進行該作業時的移動距離/移動時間等的數值。圖5A中,示意將過去應對該作業時所需要的時間當中最短的作業時間訂為作業技能的例子。圖5(a)為當應該應對的作業為簡單作業的情形下的例子,此例中,作業者A為高技能作業者,作業者D為低技能作業者。此外,圖5(b)為當應該應對的作業為困難作業的情形下的例子,此例中,作業者I為高技能作業者,作業者J為低技能作業者。As work skills, for example, it is possible to use the average of the time required for the work in the past, the shortest work time among the time required for the work in the past, the number of times the work was performed in the past, and the movement distance during the work. / Numerical values such as travel time. FIG. 5A illustrates an example in which the shortest work time among the time required to deal with the work in the past is set as the work skill. Fig. 5(a) is an example when the work to be handled is a simple work. In this example, operator A is a highly skilled operator and operator D is a low-skilled operator. In addition, FIG. 5(b) is an example when the work to be handled is a difficult work. In this example, the operator I is a high-skilled worker, and the operator J is a low-skilled worker.
或是,作為作業技能,也能使用過去進行該作業的結果的精度、或基於另外訂定的技能水準而算出的值。圖5B示意把將技能水準值予以加權合計而成的值訂為作業技能的例子。圖5B是使用有關每個作業基於對於各作業者的另外的評估(例如作業訓練表等)而賦予之技能水準值,從為了進行S302中辨明作為需要應對的作業所必須之技能的組合,將各個技能水準值予以加權合計或平均而得之值,使用作為作業技能。圖5B例子中,例如當發生了No.3的作業的情形下,基於作業訓練表的「RTP基礎」及「品質異常處置」的項目中的權重,算出各作業者的技能。作業者A、作業者B、作業者C及作業者D的作業技能值,各自為2.4、3.3、1.9及1.0。是故,技能最高的作業者為作業者B,技能最低的作業者為作業者D。Or, as the work skill, the accuracy of the result of the work performed in the past or a value calculated based on a separately determined skill level can also be used. FIG. 5B illustrates an example of setting the value obtained by weighting the skill level value as the work skill. Fig. 5B is based on the skill level value assigned to each job based on another evaluation (for example, job training sheet, etc.) for each job. From the combination of skills necessary to identify the job that needs to be dealt with in S302, The value of each skill level value is weighted total or averaged and used as the work skill. In the example of FIG. 5B, for example, when the No. 3 job occurs, the skill of each worker is calculated based on the weights in the items of "RTP Basics" and "Quality Abnormal Treatment" in the job training table. The job skill values of Operator A, Operator B, Operator C, and Operator D are 2.4, 3.3, 1.9, and 1.0, respectively. Therefore, the operator with the highest skill is operator B, and the operator with the lowest skill is operator D.
本說明書的以下說明中,舉例說明將各個作業者過去應對該作業時所需要的作業時間當中最短的作業時間使用作為作業技能之情形。回到圖3,S303中判定沒有無經驗者,而取得了複數個作業者的作業技能資訊後,作業技能判定部116抽出作業技能最低的作業者。另,針對S303中當判定有無經驗者的情形之處理(S304)後述。In the following descriptions of this manual, an example is given of using the shortest work time among the work time required by each operator to deal with the work in the past as the work skill. Returning to FIG. 3, it is determined in S303 that there is no inexperienced person, and after obtaining the work skill information of a plurality of operators, the work skill determination unit 116 selects the operator with the lowest work skill. In addition, the processing (S304) for the case where it is determined whether there is an experienced person in S303 will be described later.
一旦藉由作業技能判定部116抽出低技能作業者,則作業者選定部124,選定其中一個作業者作為應對該作業之應對作業者,輸出該作業者資訊(S305)。被輸出的作業者資訊,例如能夠顯示在各作業者保有的攜帶型資訊終端、或設於設備P之監視器等。被輸出至該些資訊終端的作業者,應對設備P中發生的事態,進行必須的作業(S306)。Once a low-skilled worker is selected by the work skill judging unit 116, the operator selection unit 124 selects one of the operators as a responder to the task, and outputs the operator information (S305). The output operator information can be displayed, for example, on a portable information terminal owned by each operator, or a monitor installed in the device P. The operators who are output to these information terminals perform necessary operations in response to the situation that occurs in the equipment P (S306).
一旦作業結束,進行作業的應對作業者或其管理者,例如從攜帶型資訊終端或設於設備P之輸入終端,輸入包含作業的詳細、作業時間等之作業完成資訊(S307)。作業者選定系統100的資訊更新部126,一旦取得被輸入的作業完成資訊,則使用此資訊,視必要更新記憶部中存放的作業資訊、作業者資訊、作業技能資訊的任一者或它們的組合(S308)。或是,亦可設計成資訊更新部126自動地取得該作業的開始時間及結束時間、作業的詳細等,使用該些資訊,更新記憶部中存放的作業資訊、作業者資訊、作業技能資訊的任一者或它們的組合。Once the operation is completed, the responding operator or the manager of the operation, such as from a portable information terminal or an input terminal provided in the device P, inputs the operation completion information including the details of the operation, the operation time, etc. (S307). The operator selects the information update part 126 of the system 100, and once the inputted operation completion information is obtained, it uses this information to update any of the operation information, operator information, and operation skill information stored in the memory, or their Combination (S308). Or, it can also be designed such that the information update unit 126 automatically obtains the start time and end time of the operation, the details of the operation, etc., and uses this information to update the operation information, operator information, and operation skill information stored in the memory. Any one or a combination of them.
作業無經驗者判定部112,當針對S302中辨明的作業判定有無經驗者的情形下(S303),作業技能判定部116從作業者資訊記憶部104取得對該無經驗者事先設定好的假定作業技能。被設定作為假定作業技能的資訊,能夠因應被使用作為作業技能的指標來設定。當使用過去應對該作業時所需要的時間當中最短的作業時間作為作業技能的本實施形態的情形下,作為該無經驗者的假定作業技能,能夠設定其他作業者過去進行該作業時的作業時間當中最長的作業時間。或是,作為假定作業技能,也能設定其他作業者過去首次進行該作業時的作業時間的平均值。The task inexperienced person determination unit 112, when it is determined whether there is an experienced person for the task identified in S302 (S303), the task skill determination unit 116 obtains the assumed task preset for the inexperienced person from the operator information storage unit 104 skill. The information that is set as a hypothetical job skill can be set in response to being used as an index of the job skill. In the case of the present embodiment in which the shortest work time among the time required to deal with the work in the past is used as the work skill, as the assumed work skill of the inexperienced person, it is possible to set the work time when other operators performed the work in the past The longest operation time among them. Or, as a hypothetical work skill, it is also possible to set an average value of the work time of other operators when the work was performed for the first time in the past.
無經驗者的假定作業技能,能夠如上述般事先設定,存放在作業技能資訊記憶部106作為作業技能資訊,但也能由作業者選定系統100自動地設定。當使用最短時間作為作業技能的本實施形態的情形下,作業無經驗者判定部112針對必須的作業判定有無經驗者,作業者選定系統100能夠呼應此,從作業者資訊記憶部104取得其他作業者過去進行該作業時的作業時間而予以比較,設定最長的作業時間作為假定作業技能,存放在作業技能資訊記憶部106。The assumed work skills of the inexperienced person can be set in advance as described above and stored in the work skill information storage unit 106 as work skill information, but it can also be automatically set by the operator selection system 100. In the case of the present embodiment using the shortest time as the work skill, the work inexperienced person judging unit 112 judges whether there is an experienced person for the necessary work. The operator selection system 100 can respond to this and obtain other work from the operator information storage unit 104 The work time when the person performed the work in the past is compared, and the longest work time is set as a hypothetical work skill and stored in the work skill information storage unit 106.
接著,說明於選定應對作業的作業者時,當考量實施該作業的作業者的作業技能提升可能性的情形下之作業者選定處理。圖6示意作業者選定處理中,考量作業者的作業技能提升可能性的情形下之處理流程600。以下說明中,主要說明和圖3的流程相異的部分。Next, a description will be given of the operator selection process in the case of considering the possibility of improvement in the work skills of the operator who performs the work when selecting the operator who should respond to the work. FIG. 6 illustrates the
本系統中,抽出低技能作業者作為進行作業的作業者。此處,若思考由複數個作業者所成之小組全體的技能的提升,則例如當有具有同程度的作業技能的複數個作業者的情形下,理想是選擇藉由令其進行該作業而可望提升作業技能之作業者。鑑此,處理流程600中,設計成考量被抽出的作業者的該作業中的過去的作業技能的變化,當判定可提升作業技能的情形下則維持抽出該作業者,則判定不可提升作業技能的情形下則抽出別的作業者。In this system, low-skilled workers are selected as workers who perform the work. Here, if you think about the improvement of the skills of the entire group formed by a plurality of operators, for example, when there are a plurality of operators with the same level of work skills, it is ideal to choose to perform the work Those who are expected to improve their work skills. In view of this, the
處理流程600的步驟S606中,作業技能提升可能性判定部122,判定S605中被選出的作業者的作業技能提升可能性。作業技能的提升可能性,例如能夠求出該作業者的過去的該作業的作業時間(例如牽涉過去的複數次作業的作業時間或前次作業的作業時間)之變化,藉此判定。作業技能提升可能性判定部122,從作業資訊記憶部102取得被抽出的作業者的過去的複數次的作業時間,比較該些作業時間,若每次實施作業而作業時間有縮短的傾向,則判定該作業者的該作業之作業技能提升為有可能。惟,針對初次被選擇作為應對該作業的作業者的候補之作業者、或被選擇的是第2次的作業者,由於不存在假定作業技能或僅有過去1次的作業技能的資訊,因此無法判定作業技能的提升可能性。是故,S606中,初次或第2次的作業者,會被判定該作業之作業技能提升為有可能。In step S606 of the
另一方面,作業技能提升可能性判定部122,比較被抽出的作業者的過去的複數次的作業時間,若每次實施作業而作業時間沒有縮短的傾向,則判定該作業者的該作業之作業技能提升為不可能。在此情形下,作業技能判定部116在複數個作業者當中除了該作業者的其他作業者中抽出作業技能最低的另一低技能作業者(S607、S608、S605)。針對此作業者亦同樣地,作業技能提升可能性判定部122進行作業技能的提升可能性的判定。On the other hand, the work skill improvement possibility judging unit 122 compares the work time of the extracted operator in the past plural times, and if the work time does not tend to be shortened every time the work is performed, it judges the work time of the worker. The improvement of homework skills is impossible. In this case, the work skill determination unit 116 selects another low-skilled worker with the lowest work skill from among the workers other than the operator (S607, S608, S605). Similarly for this operator, the work skill improvement possibility determination unit 122 determines the work skill improvement possibility.
反覆S605至S608的步驟之結果,當S608中判定沒有剩下的作業者候補的情形下,作業者選定部124會從所有作業者中遵照某種選定基準而選定應對該作業的應對作業者(S609)。作為此時的選定方法並無特別限定,例如能夠選定所有作業者中作業技能最高的作業者、或選定所有作業者中位在離該作業必須之處最近的場所的作業者。As a result of repeating the steps of S605 to S608, when it is determined in S608 that there are no remaining candidates for the operator, the operator selection unit 124 will select the responding operator ( S609). The selection method at this time is not particularly limited. For example, it is possible to select the worker with the highest work skill among all the workers, or the worker who is located at the place closest to the place where the work is necessary among all the workers.
接下來,說明選定應對作業的作業者時,當將實施該作業的作業者的作業技能提升可能性納入考量後,判定作業技能提升為不可能的情形下,設計成在作業技能高的高技能作業者亦即「教育者」的指導下,使被抽出的作業者(低技能作業者)進行作業的情形下之作業者選定處理。圖7A示意處理流程700A。此處理中,設計成當被抽出的作業者與教育者之組合,和應對與該作業相同的前次作業時為相同組合時,則選定另一作業者(低技能作業者)。以下說明中,主要說明和圖6的處理流程相異的部分。Next, it will be explained that when selecting the operator to respond to the task, the possibility of improving the work skill of the worker performing the work is taken into consideration, and if it is determined that the improvement of the work skill is impossible, the design is designed to be highly skilled in the work. The operator is selected under the guidance of the "educator" to make the selected operator (low-skilled operator) perform the task. FIG. 7A illustrates the
處理流程700A的S706A中,當作業技能提升可能性判定部122判定該作業者的作業技能提升為不可能的情形下,作業技能判定部122在被抽出的作業者以外的複數個作業者中確認是否有作業技能比該作業者還高者(S707A),而抽出複數個作業者當中作業技能最高的高技能作業者(S708A)。此處被抽出的高技能作業者,可成為被判定在單獨作業下作業技能提升為不可能之低技能作業者的教育者。藉由此教育者與低技能作業者共同進行作業,期盼提升低技能作業者的作業技能。In S706A of the process flow 700A, when the work skill improvement possibility determination unit 122 determines that the worker’s work skill improvement is impossible, the work skill determination unit 122 confirms among a plurality of workers other than the extracted worker Whether there is a person with higher work skills than the operator (S707A), and the highly skilled operator with the highest work skills among the plurality of operators is selected (S708A). The high-skilled workers selected here can become educators of low-skilled workers who are judged to be impossible to upgrade their job skills under a single job. With this educator and low-skilled workers working together, it is hoped to improve the working skills of low-skilled workers.
當過去最近應對和此處欲選定對應作業者之作業為相同作業的作業時,作業者及教育者的組合和此處被抽出的組合為相同的情形下,意味著該作業者雖然以與相同教育者之組合進行過該作業,但卻沒有成長。這種時候如果再次容許相同組合,則當假設該作業者沒有藉由本次的作業而成長的情形下,下次的相同作業中仍會抽出相同組合,其結果恐不會實現其他作業者的技能提升。為了防止這樣的問題發生,會判定被抽出的作業者與教育者之組合,是否和應對與該作業相同的前次作業時之組合相同(S709A),當為相同組合的情形下則重選作業者。當不為相同組合的情形下,進入下一處理。When the assignments of the last responder and the corresponding operator to be selected here are the same assignments, the combination of operator and educator is the same as the combination selected here, which means that the operator has the same assignment as A combination of educators has done this assignment, but has not grown. In this case, if the same combination is allowed again, assuming that the operator did not grow from this task, the same combination will still be selected for the next same task, and the result may not be achieved by other operators. Skills upgrade. In order to prevent such a problem from occurring, it will be determined whether the combination of the selected operator and educator is the same as the combination used to deal with the same assignment as the previous assignment (S709A). If it is the same combination, the operator will be reselected . If it is not the same combination, proceed to the next processing.
又,即使S709A中判定不為相同組合的情形下,當被組合的作業者與教育者之間作業技能差距小的情形下,教育者所造成的教育效果可能不值得期待。是故,在此情形下,較佳是重選作業者,藉此致力低技能作業者的作業技能提升。In addition, even if it is determined that it is not the same combination in S709A, when the job skill gap between the combined operator and the educator is small, the educational effect caused by the educator may not be worth expecting. Therefore, in this case, it is better to re-select operators, so as to strive to improve the operating skills of low-skilled operators.
S711A中,作業技能判定部116,求出S709A中被判定不為相同組合的作業者與教育者之間的作業技能差距。當使用過去應對作業時所需要的作業時間當中最短的作業時間作為作業技能的本實施形態的情形下,作業技能差距能夠設定成兩者的最短作業時間的差距。當該差距為規定值(規定的基準)以上的情形下,視為教育者的教育效果值得期待,而最終抽出S705A中選出的作業者與S708A中選出作為教育者的作業者。作業者選定部124,將兩者皆選定作為應對作業者。另,此處雖是在S709A的判定之後進行S711A的判定,但它們的判定順序亦可相反。In S711A, the work skill judging unit 116 obtains the work skill gap between the operator and the educator judged to be not the same combination in S709A. In the case of the present embodiment in which the shortest work time among the work time required in the past to respond to the work is used as the work skill, the work skill gap can be set to the difference between the shortest work time of the two. When the difference is greater than or equal to a predetermined value (prescribed standard), it is deemed that the education effect of the educator is worth expecting, and finally the operator selected in S705A and the operator selected as the educator in S708A are selected. The operator selection unit 124 selects both as the responder. In addition, although the determination of S711A is performed after the determination of S709A here, the order of their determination may be reversed.
另一方面,當被抽出的作業者與教育者之組合,和應對與該作業相同的前次作業時之組合為相同的情形下,或當在被組合的作業者與教育者之間求出的作業技能差距比規定值還小的情形下,作業技能判定部116從複數個作業者當中除了該作業者的其他作業者(作業者候補)中抽出作業技能最低另一低技能作業者(S712A、S713A、S705A)。針對此作業者亦同樣地,作業技能提升可能性判定部122進行作業技能的提升可能性的判定(S706A)。在此情形下,S713A中成為判定的對象之作業者候補中,也會包含S708A中被抽出作為教育者之作業者,而當再次進行S707A及S708A的處理時,該作業者可能再度被選擇作為教育者。On the other hand, when the combination of the selected operator and the educator is the same as the combination of the previous assignment that is the same as the assignment, or when the combination of the operator and the educator is found When the job skill gap of is smaller than the predetermined value, the job skill judging unit 116 selects another low-skilled worker with the lowest job skill from among the plurality of workers other than the worker (worker candidate) (S712A , S713A, S705A). Similarly for this operator, the work skill improvement possibility determining unit 122 determines the work skill improvement possibility (S706A). In this case, the candidate candidates for the evaluation in S713A will also include those selected as educators in S708A. When S707A and S708A are processed again, the candidate may be selected as the educator again. educator.
接著,說明於選定應對作業的作業者時,當考量實施該作業的作業者的作業技能提升可能性的情形下之另一作業者選定處理。圖7B示意處理流程700B。處理流程700A中,當被抽出的作業者與教育者之組合,和應對與該作業相同的前次作業時之組合為相同時,則選定另一作業者(低技能作業者),但處理流程700B中,是設計成當被抽出的作業者與教育者之組合為相同組合時,則選定另一教育者(高技能作業者)。以下說明中,說明和圖7A的處理流程700A相異的部分。Next, when selecting an operator to respond to the task, another operator selection process in the case of considering the possibility of improving the work skill of the operator performing the task will be described. FIG. 7B illustrates the
處理流程700B中,判定被抽出的作業者與教育者之組合,和應對與該作業相同的前次作業時之組合是否相同(S709B),當不為相同組合的情形下進入下一處理(S711B),這點如同處理流程700A,但當成為相同組合的情形下則重選教育者。當成為相同組合的情形下,將S708B中被抽出的教育者從選項剔除(S710B),而在其以外的複數個作業者中再次確認是否有作業技能比S705B中被抽出的該作業者還高的作業者(S707B),而將作業技能最高的高技能作業者抽出作為和最初抽出的教育者不同的教育者(S708B)。該些處理會反覆直到出現相異的組合為止。藉此,便能防止因相同組合連續而無法實現其他作業者的成長之問題。另,此處雖是在S709B的判定之後進行S711B的判定,但如同處理流程700A的情形般,它們的判定順序亦可相反。In the
接著,說明於選定應對作業的作業者時,當考量該作業的實施所容許的時間的情形下之作業者選定處理。圖8示意作業者選定處理中,考量作業所容許的時間的情形下之處理流程800。以下說明中,主要說明和圖3的流程300相異的部分。Next, the process of selecting an operator in consideration of the time allowed for the execution of the task when selecting an operator to respond to the task will be described. FIG. 8 illustrates the
圖3的處理流程300中,當發生了必須作業的事態的情形下,針對該作業判定複數個作業者的作業技能,而將作業技能最低的作業者抽出作為進行該作業之作業者。然而,當發生了必須進行作業之某些事態時,可能有需要設備P運轉停止之情形,運轉停止的期間會造成物品的生產停止。是故,當作業技能低的作業者完成該作業為止會耗費時間而有發生未達成必須的生產量的可能性的情形下,無法讓該作業者進行該作業,而必須讓能夠以更短時間進行作業之作業者來進行作業。鑑此,處理流程800中,設計成將即使停止設備P的運轉也可達成必須的生產計劃之容許時間、與被抽出的作業者進行該作業所必須的作業時間予以比較,來判定該作業者是否能夠在容許時間內完成作業,當該作業者的作業時間超出容許時間(為了進行作業而被容許的可停止時間)的情形下,則抽出別的作業者。In the
處理流程800的步驟S803中,當針對S802中辨明的作業判定沒有無經驗者的情形下,作業者選定系統100的作業容許時間算出部118,算出用於作業的容許時間(S805)。另,容許時間的算出,不限定於在此時間點進行,例如亦可於S806中作業技能最低的作業者被抽出之後算出。In step S803 of the
圖9示意容許時間的算出的考量方式的一例。圖9中,橫軸表示時間,縱軸表示物品的生產量。例如,當設想在設備中發生了必須的作業的時間點停止設備的運轉,於一定的停止時間後重啟生產,其後若能夠以和停止前的生產狀況相同的狀況進行生產則在生產期限日以前可達成生產計劃的情形下,能夠將該一定的停止時間訂為「容許時間」。容許時間,於作業發生時若至今為止的生產成績超出生產計劃中規定的生產量,則能夠更拉長。此外,被算出作為容許時間的時間,例如會根據將作業重啟後的生產量的預想變遷相對於作業開始前的生產量的變遷設定在什麼程度、預估生產的安全度到什麼程度、相對於設備的生產能力而言生產計劃有什麼程度的餘裕度等條件而變化。Fig. 9 shows an example of a consideration method for calculating the allowable time. In FIG. 9, the horizontal axis represents time, and the vertical axis represents the production volume of articles. For example, when it is assumed that the operation of the equipment is stopped at the time when the necessary work occurs in the equipment, and the production is restarted after a certain stop time, then if the production can be carried out in the same state as the production before the stop, the production deadline is In the case where the production plan can be achieved in the past, the certain stop time can be set as the "allowable time". The allowable time can be even longer if the production performance so far exceeds the production volume specified in the production plan when the job occurs. In addition, the time calculated as the allowable time, for example, is set based on the expected change in production volume after restarting the work relative to the change in production volume before the start of the work, the estimated production safety level, and the relative The production capacity of the equipment varies with conditions such as the degree of margin in the production plan.
例如基於圖9所示之考量方式而算出的容許時間,被交給作業完成可能性判定部120,作業完成可能性判定部120將S806中抽出的低技能作業者的針對該作業的最短作業時間與容許時間比較(S807)。比較的結果,當最短作業時間比容許時間還短的情形下,作業完成可能性判定部120判定低技能作業者能夠完成該作業,作業者選定部124將該低技能作業者選定作為應對該作業之應對作業者。For example, the allowable time calculated based on the consideration method shown in FIG. 9 is passed to the work completion possibility judging unit 120, and the work completion possibility judging unit 120 calculates the shortest work time for the work of the low-skilled worker extracted in S806 Compare with the allowable time (S807). As a result of the comparison, when the shortest work time is shorter than the allowable time, the work completion possibility determination unit 120 determines that the low-skilled worker can complete the work, and the operator selection unit 124 selects the low-skilled worker as a response to the work The responder.
另一方面,容許時間與低技能作業者的針對該作業的最短作業時間比較(S807)之結果,當最短作業時間為容許時間以上的情形下,作業完成可能性判定部120判斷該作業者無法在容許時間內完成作業。在此情形下,作業技能判定部116在複數個作業者當中除了該作業者的其他作業者中抽出作業技能最低的另一低技能作業者(S808、S809、S806)。針對此作業者亦同樣地,作業完成可能性判定部120進行容許時間與最短作業時間之比較(S807)。On the other hand, as a result of comparing the allowable time with the shortest work time for the task of the low-skilled worker (S807), when the shortest work time is more than the allowable time, the work completion possibility determination unit 120 determines that the operator cannot Complete the job within the allowed time. In this case, the work skill determination unit 116 selects another low-skilled worker with the lowest work skill from among the workers other than the operator (S808, S809, S806). Similarly for this operator, the work completion possibility determination unit 120 compares the allowable time with the shortest work time (S807).
反覆S806至S809的步驟之結果,當S809中判定沒有剩下的作業候補者的情形下,為了能夠在盡可能短的時間使作業完成,作業者選定部124會選定所有作業者中作業時間最短的作業者作為該作業的應對作業者(S810)。As a result of repeating the steps from S806 to S809, when it is determined in S809 that there are no job candidates left, in order to complete the job in the shortest possible time, the operator selection unit 124 will select the shortest job time among all operators The operator of is regarded as the operator responding to the operation (S810).
接著,說明於選定應對作業的作業者時,當考量實施該作業被容許的時間、與實施該作業的作業者的作業技能提升可能性的情形下之作業者選定處理。圖10示意作業者選定處理中,同時考量作業的容許時間與作業技能提升可能性的情形下之處理流程1000。以下說明中,主要說明和圖8的處理流程800相異的部分。Next, when selecting a worker to respond to the job, the process of selecting the worker taking into consideration the time allowed to perform the job and the possibility of improving the job skill of the worker performing the job will be described. FIG. 10 illustrates the
處理流程1000的步驟S1007中,當判定被抽出的低技能作業者在容許時間內能夠完成該作業的情形下,接著,作業技能提升可能性判定部122判定該低技能作業者的作業技能提升可能性(S1008)。作業技能提升可能性的考量方式,在圖6的處理流程600的說明中如上述般。當S1008中判定低技能作業者的作業技能提升為有可能的情形下,作業技能判定部116抽出該低技能作業者,作業者選定部124將被抽出的低技能作業者選定作為應對該作業之應對作業者。In step S1007 of the
另一方面,當步驟S1007判定低技能作業者無法做完該作業的情形下,或當S1008中判定該作業者的作業技能提升為不可能的情形下,作業技能判定部116在複數個作業者當中除了該作業者之其他作業者中抽出作業技能最低的另一低技能作業者(S1009、S1010、S1006)。針對此作業者亦同樣地,作業完成可能性判定部120判定作業完成可能性,作業技能提升可能性判定部122判定作業技能提升可能性。On the other hand, when it is determined in step S1007 that the low-skilled worker cannot complete the job, or when it is determined in S1008 that the worker’s job skills are not improved to be impossible, the job skill determining unit 116 determines whether the job Among other operators except this operator, another low-skilled operator with the lowest work skills is selected (S1009, S1010, S1006). Similarly for this operator, the work completion possibility determining unit 120 determines the work completion possibility, and the work skill improvement possibility determining unit 122 determines the work skill improvement possibility.
另,處理流程1000中,針對S1006中抽出的低技能作業者,是於S1007判定作業完成可能性,於S1008判定作業技能的提升可能性,但進行該些判定的順序亦可顛倒。In addition, in the
接下來,說明選定應對作業的作業者時,當將實施該作業所容許的時間、及實施該作業的作業者的作業技能提升可能性納入考量後,判定在容許時間內完成作業雖有可能但作業技能提升為不可能的情形下,設計成在作業技能高的高技能作業者亦即「教育者」的指導下,使被抽出的作業者(低技能作業者)進行作業的情形下之作業者選定處理。圖11A示意處理流程1100A。此處理中,設計成當被抽出的作業者與教育者之組合,和應對與該作業相同的前次作業時為相同組合時,則選定另一作業者(低技能作業者)。以下說明中,主要說明和圖7A的處理流程700A相異的部分。Next, it will be explained that when selecting an operator for the task, the time allowed to perform the task and the possibility of improving the skills of the operator performing the task are considered, and it is determined that it is possible to complete the task within the allowed time. In the case where it is impossible to improve the work skills, it is designed to make the selected operators (low-skilled operators) perform the work under the guidance of the "educators" who have high work skills. The person selected for processing. FIG. 11A illustrates the
圖7A的處理流程700A中,針對被抽出的低技能作業者,判定該作業之作業技能提升可能性。處理流程1100A中,於判定被抽出的低技能作業者的作業技能提升可能性之前,判定該作業者在容許時間內是否能夠完成作業(S1107A)。容許時間,在S1105A中求出。針對容許時間的考量方式,及當判定該作業者在容許時間內無法完成作業的情形下之處理,於圖8的處理流程800中已經說明。In the
當S1107A中判定該作業者在容許時間內能夠完成作業的情形下,接著判定該作業者的作業技能提升可能性(S1108A)。當判定作業技能提升為有可能的情形下,該作業者被選定作為應對作業者。但,當判定作業技能提升為不可能的情形下,作業技能判定部122在被抽出的作業者以外的複數個作業者中確認是否有作業技能比該作業者還高的作業者(S1109A),而抽出複數個作業者當中作業技能最高的高技能作業者,將此作業者訂為被判定在單獨作業下作業技能提升為不可能之作業者的教育者。在此情形下之S1109A~S1115A的處理,和圖7A的處理流程700A中的S707A~S713A的處理相同。When it is determined in S1107A that the operator can complete the work within the allowable time, it is then determined that the operator's work skill can be improved (S1108A). When it is determined that it is possible to improve the work skills, the operator is selected as the responder. However, when it is determined that the improvement of the work skill is impossible, the work skill determination unit 122 confirms whether there is a worker with a higher work skill than the worker among a plurality of workers other than the selected operator (S1109A), The high-skilled worker with the highest job skills among the multiple workers is selected, and this worker is designated as an educator who is judged to be an impossible job under a single job. The processing of S1109A to S1115A in this case is the same as the processing of S707A to S713A in the
S1107A中容許時間與低技能作業者的針對該作業的最短作業時間比較之結果,當最短作業時間為容許時間以上的情形下,作業完成可能性判定部120判斷該作業者無法在容許時間內完成作業。在此情形下,作業技能判定部116在複數個作業者當中除了該作業者的其他作業者中抽出作業技能最低的另一低技能作業者(S1114A、S1115A、S1106A)。針對此作業者亦同樣地進行容許時間與最短作業時間之比較(A1107A)。As a result of comparing the allowable time in S1107A with the minimum work time for the task of a low-skilled worker, when the minimum work time is more than the allowable time, the work completion possibility judging unit 120 determines that the operator cannot complete the work within the allowable time operation. In this case, the work skill determination unit 116 selects another low-skilled worker with the lowest work skill among the workers other than the operator (S1114A, S1115A, S1106A). For this operator, compare the allowable time and the shortest operating time in the same way (A1107A).
反覆S1106A至S1115A的步驟之結果,當S1115A中判定沒有剩下的作業者候補的情形下,為了能夠在盡可能短的時間使作業完成,作業者選定部124會選定所有作業者中作業時間最短的作業者作為該作業的應對作業者(S1116A)。As a result of repeating the steps from S1106A to S1115A, when it is determined in S1115A that there is no candidate for the operator, in order to complete the operation in the shortest possible time, the operator selection unit 124 will select the shortest operation time among all operators The operator of is regarded as the operator responding to the task (S1116A).
接著,說明於選定應對作業的作業者時,當考量實施該作業被容許的時間、與實施該作業的作業者的作業技能提升可能性的情形下之另一作業者選定處理。圖11B示意處理流程1100B。處理流程1100A中,當被抽出的作業者與教育者之組合,和應對與該作業相同的前次作業時之組合為相同時,則選定另一作業者(低技能作業者),但處理流程1100B中,是設計成當被抽出的作業者與教育者之組合為相同組合時,則選定另一教育者(高技能作業者)。以下說明中,說明和圖11A的處理流程1100A相異的部分。Next, when selecting an operator to respond to the task, another operator selection process will be described in consideration of the time allowed to perform the task and the possibility of improvement in the work skills of the operator performing the task. FIG. 11B illustrates the
處理流程1100B中,判定被抽出的作業者與教育者之組合,和應對與該作業相同的前次作業時之組合是否相同(S1111B),當不為相同組合的情形下進入下一處理(S1113B),這點如同處理流程1100A,但當成為相同組合的情形下則重選教育者。當成為相同組合的情形下,將S1110B中被抽出的教育者從選項剔除(S1112B),而在其以外的複數個作業者中再次確認是否有作業技能比S1106B中被抽出的該作業者還高的作業者(S1109B),而將作業技能最高的高技能作業者抽出作為和最初抽出的教育者不同的教育者(S1110B)。該些處理會反覆直到出現相異的組合為止。In the
如以上詳細說明般,按照本發明,針對設備中必須的種種作業,不僅能夠使低技能者的作業技能快速提升,高技能者也能使作業技能進一步提升。此外,能夠使由涉及設備的運轉的複數個作業者所成之作業小組全體而言的作業技能提升。As explained in detail above, according to the present invention, not only the working skills of low-skilled persons can be quickly improved, but also the working skills of high-skilled persons can be further improved for various tasks required in the equipment. In addition, it is possible to improve the work skills of the entire work group formed by a plurality of operators involved in the operation of the equipment.
100:作業者選定系統
102:作業資訊記憶部
104:作業者資訊記憶部
106:作業技能資訊記憶部
108:生產關連資訊記憶部
109:感測資料記憶部
110:作業分類部
112:作業無經驗者判定部
116:作業技能判定部
118:作業容許時間算出部
120:作業完成可能性判定部
122:作業技能提升可能性判定部
124:作業者選定部
126:資訊更新部
300,600,700A,700B,800,1000,1100A,1100B:處理流程100: Operator selection system
102: Operation information memory unit
104: Operator Information Memory Department
106: Operation Skill Information and Memory Department
108: Production-related information memory department
109: Sensing data memory unit
110: Job Classification Department
112: Job Inexperienced Judgment Department
116: Operation Skill Judgment Department
118: Work allowable time calculation unit
120: Work completion possibility determination department
122: Work Skills Improvement Possibility Judgment Department
124: Operator Selection Department
126:
[圖1]示意依本發明一實施形態之作業者選定系統的概略性構成的方塊圖。 [圖2]示意依本發明一實施形態之作業者選定系統的概略性硬體構成例的圖。 [圖3]示意依本發明一實施形態之作業者選定處理的處理流程。 [圖4]示意作業的分類判斷中使用之有關設備中的必要作業之作業資訊的例子。 [圖5A]示意將過去進行作業時所需要的時間當中最短的作業時間訂為作業技能的例子。 [圖5B]示意把將技能水準值予以加權合計而成的值訂為作業技能的例子。 [圖6]作業者選定處理中,考量作業者的作業技能提升的可能性的情形下之處理流程。 [圖7A]作業者選定處理中,將作業者的作業技能提升可能性納入考量後,當判定作業技能提升為不可能時,選定該作業者以及令其進行作業的教育者的情形之處理流程。此處理中,設計成當被抽出的作業者與教育者之組合,和應對與該作業相同的前次作業時為相同組合時,則選定另一作業者。 [圖7B]作業者選定處理中,將作業者的作業技能提升可能性納入考量後,當判定作業技能提升為不可能時,選定該作業者以及令其進行作業的教育者的情形之處理流程。此處理中,設計成當被抽出的作業者與教育者之組合,和應對與該作業相同的前次作業時為相同組合時,則選定另一教育者。 [圖8]作業者選定處理中,考量作業的實施所容許的時間的情形下之處理流程。 [圖9]示意作業的容許時間的考量方式的圖。 [圖10]作業者選定處理中,考量作業的容許時間以及作業者的作業技能提升的可能性的情形下之處理流程。 [圖11A]作業者選定處理中,將作業的容許時間以及作業者的作業技能提升可能性納入考量後,當判定作業者的作業技能提升為不可能時,選定該作業者以及令其進行作業的教育者的情形之處理流程。此處理中,設計成當被抽出的作業者與教育者之組合,和應對與該作業相同的前次作業時為相同組合時,則選定另一作業者。 [圖11B]作業者選定處理中,將作業的容許時間以及作業者的作業技能提升可能性納入考量後,當判定作業者的作業技能提升為不可能時,選定該作業者以及令其進行作業的教育者的情形之處理流程。此處理中,設計成當被抽出的作業者與教育者之組合,和應對與該作業相同的前次作業時為相同組合時,則選定另一教育者。[Fig. 1] A block diagram showing the schematic configuration of an operator selection system according to an embodiment of the present invention. [Fig. 2] A diagram showing a schematic hardware configuration example of an operator selection system according to an embodiment of the present invention. [FIG. 3] It shows the processing flow of the operator selection processing according to an embodiment of the present invention. [Figure 4] Illustrates an example of operation information related to necessary operations in equipment used in the classification and judgment of operations. [FIG. 5A] Illustrates an example in which the shortest work time among the time required for the work in the past is set as the work skill. [Figure 5B] Illustrates an example where the value obtained by weighting the skill level value is set as the work skill. [Figure 6] In the operator selection process, the process flow in the case where the possibility of the operator's work skill improvement is considered. [Figure 7A] In the operator selection process, after taking into account the possibility of the operator’s work skill improvement, when it is determined that the work skill improvement is impossible, the process flow of selecting the operator and the educator who ordered him to perform the work . In this process, it is designed to select another operator when the combination of the extracted operator and educator is the same combination as the previous assignment that is the same as the assignment. [Figure 7B] In the operator selection process, after considering the possibility of the operator’s work skill improvement, when it is judged that the work skill improvement is impossible, the process flow of selecting the operator and the educator who made the work work . In this process, it is designed to select another educator when the combination of the extracted operator and the educator is the same as the previous assignment that is the same as the assignment. [Figure 8] In the operator selection process, the process flow when the time allowed for the execution of the job is considered. [Fig. 9] A diagram showing how to consider the allowable time of work. [Figure 10] In the operator selection process, the process flow in the case where the allowable time of the work and the possibility of the operator's work skill improvement are considered. [Figure 11A] In the operator selection process, after considering the allowable time of the work and the possibility of improvement of the operator’s work skills, when it is determined that the improvement of the work skills of the operator is impossible, the operator is selected and asked to perform the work Of the educator’s situation. In this process, it is designed to select another operator when the combination of the extracted operator and educator is the same combination as the previous assignment that is the same as the assignment. [Figure 11B] In the operator selection process, after considering the allowable time of the work and the possibility of improving the work skills of the operator, when it is determined that the improvement of the work skills of the operator is impossible, the operator is selected and the work is performed Of the educator’s situation. In this process, it is designed to select another educator when the combination of the extracted operator and the educator is the same as the previous assignment that is the same as the assignment.
100:作業者選定系統 100: Operator selection system
102:作業資訊記憶部 102: Operation information memory unit
104:作業者資訊記憶部 104: Operator Information Memory Department
106:作業技能資訊記憶部 106: Operation Skill Information and Memory Department
108:生產關連資訊記憶部 108: Production-related information memory department
109:感測資料記憶部 109: Sensing data memory unit
110:作業分類部 110: Job Classification Department
112:作業無經驗者判定部 112: Job Inexperienced Judgment Department
116:作業技能判定部 116: Operation Skill Judgment Department
118:作業容許時間算出部 118: Work allowable time calculation unit
120:作業完成可能性判定部 120: Work completion possibility determination department
122:作業技能提升可能性判定部 122: Work Skills Improvement Possibility Judgment Department
124:作業者選定部 124: Operator Selection Department
126:資訊更新部 126: Information Update Department
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| US20230141642A1 (en) * | 2020-05-21 | 2023-05-11 | Mitsubishi Electric Corporation | Work assignment device |
| JP7543128B2 (en) * | 2020-12-24 | 2024-09-02 | 株式会社日立製作所 | Work planning device, work planning method, and work planning program |
| WO2022208652A1 (en) * | 2021-03-30 | 2022-10-06 | 三菱電機株式会社 | Work assistance device, work assistance system, and work assistance method |
| KR102502886B1 (en) * | 2022-11-02 | 2023-02-24 | 주식회사 한울엔지니어링 | Smart production system of abrasive particle for semiconductor and the method thereof |
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| JP2026007583A (en) * | 2024-07-03 | 2026-01-16 | 株式会社日立製作所 | Schedule Planning Device |
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| JP2002279019A (en) | 2001-03-16 | 2002-09-27 | Pfu Ltd | Worker training system, its control method and its recording medium |
| JP2005293099A (en) * | 2004-03-31 | 2005-10-20 | Ricoh Co Ltd | Worker dispatch support method, worker dispatch support program, and worker dispatch support device |
| JP2008158971A (en) * | 2006-12-26 | 2008-07-10 | Fujitsu Ltd | Work plan management program, work plan management method, and work plan management apparatus |
| JP5130159B2 (en) * | 2008-09-05 | 2013-01-30 | Juki株式会社 | Work analysis device |
| JP2010244176A (en) | 2009-04-02 | 2010-10-28 | Toshiba Corp | Personnel arrangement support system |
| JP2013254241A (en) | 2012-06-05 | 2013-12-19 | Dainippon Printing Co Ltd | Operator allocation setting device, operator allocation setting method, program for operator allocation setting and information recording medium |
| JP6367063B2 (en) * | 2014-09-18 | 2018-08-01 | 株式会社東芝 | Information processing apparatus, method, and program |
| JP2016194736A (en) | 2015-03-31 | 2016-11-17 | 株式会社日立製作所 | Project execution planning support method, project execution planning support program, and project execution planning support system |
| US11501388B2 (en) * | 2016-10-31 | 2022-11-15 | Nec Corporation | Production management apparatus, method, and non-transitory medium |
| JP2018160105A (en) * | 2017-03-23 | 2018-10-11 | 富士通株式会社 | Alert control program, information processing device, and alert control method |
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