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TW202000954A - Reflective mask blank, reflective mask, and method of manufacturing reflective mask blank - Google Patents

Reflective mask blank, reflective mask, and method of manufacturing reflective mask blank Download PDF

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TW202000954A
TW202000954A TW108120223A TW108120223A TW202000954A TW 202000954 A TW202000954 A TW 202000954A TW 108120223 A TW108120223 A TW 108120223A TW 108120223 A TW108120223 A TW 108120223A TW 202000954 A TW202000954 A TW 202000954A
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layer
reflective
reflective mask
absorption layer
absorption
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TWI823946B (en
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田邊容由
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日商Agc股份有限公司
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Abstract

A reflective mask blank has a reflective layer to reflect EUV light and an absorber layer to absorb the EUV light, formed over a substrate in this order from a substrate side. The absorber layer contains Sn, and a preventive layer is provided over the absorber layer, to prevent oxidation of the absorber layer.

Description

反射型光罩基底、反射型光罩及反射型光罩基底之製造方法Reflective mask base, reflective mask and method for manufacturing reflective mask base

本發明係關於一種反射型光罩基底、反射型光罩及反射型光罩基底之製造方法。The invention relates to a reflective mask base, a reflective mask and a method for manufacturing a reflective mask base.

近年來,伴隨構成半導體裝置之積體電路之微細化,作為代替使用可見光或紫外線光(波長193~365 nm)或ArF準分子雷射光(波長193 nm)等之先前之曝光技術之曝光方法,正在研究遠紫外光(Etreme Ultra Violet:以下稱為「EUV」)微影法。In recent years, with the miniaturization of integrated circuits constituting semiconductor devices, as an exposure method that replaces previous exposure technologies using visible light, ultraviolet light (wavelength 193-365 nm) or ArF excimer laser light (wavelength 193 nm), etc., The ultra-violet (Etreme Ultra Violet: hereinafter referred to as "EUV") lithography method is being studied.

於EUV微影法中,使用較ArF準分子雷射光短之波長之EUV光作為用於曝光之光源。再者,EUV光係指軟X射線區域或真空紫外線區域之波長之光,具體而言,係波長為0.2~100 nm左右之光。作為EUV光,例如使用波長為13.5 nm左右之EUV光。In EUV lithography, EUV light with a shorter wavelength than ArF excimer laser light is used as the light source for exposure. In addition, EUV light refers to light of a wavelength in the soft X-ray region or vacuum ultraviolet region, specifically, light having a wavelength of about 0.2 to 100 nm. As the EUV light, for example, EUV light having a wavelength of about 13.5 nm is used.

由於EUV光對於所有物質容易被吸收,故無法使用先前之曝光技術中使用之折射光學系統。因此,於EUV微影法中,使用反射型光罩或鏡面等反射光學系統。於EUV微影法中,反射型光罩用作轉印用光罩。Because EUV light is easily absorbed by all substances, it is impossible to use the refractive optical system used in the previous exposure technology. Therefore, in the EUV lithography method, a reflective optical system such as a reflective mask or a mirror surface is used. In the EUV lithography method, a reflective mask is used as a mask for transfer.

反射型光罩於基板上形成有反射EUV光之反射層,於該反射層上呈圖案狀形成有吸收EUV光之吸收層。反射型光罩係藉由將於基板上自基板側依次積層反射層及吸收層而構成的反射型光罩基底用作原板,去除吸收層之一部分形成為特定之圖案後,用清洗液清洗而獲得。In the reflective mask, a reflective layer that reflects EUV light is formed on the substrate, and an absorption layer that absorbs EUV light is formed in a pattern on the reflective layer. The reflective reticle is formed by depositing a reflective layer and an absorption layer on the substrate in order from the substrate side as the original plate, removing a part of the absorption layer to form a specific pattern, and then cleaning with a cleaning solution. obtain.

入射至反射型光罩之EUV光被吸收層被吸收且被反射層被反射。被反射之EUV光藉由光學系統於曝光材料(塗佈有抗蝕劑之晶圓)之表面成像。藉此,吸收層之圖案轉印於曝光材料之表面。The EUV light incident on the reflective mask is absorbed by the absorption layer and reflected by the reflection layer. The reflected EUV light is imaged on the surface of the exposed material (resist coated wafer) by an optical system. By this, the pattern of the absorption layer is transferred to the surface of the exposed material.

於EUV微影法中,EUV光通常自傾斜約6°之方向入射至反射型光罩,同樣地傾斜反射。因此,若吸收層之膜厚較厚,則可能阻擋EUV光之光路(遮蔽(Shadowing))。由於遮蔽之影響,若於基板等產生成為吸收層之影之部分,則可能無法於曝光材料之表面上忠實地轉印反射型光罩之圖案,而圖案精度劣化。另一方面,若使吸收層之膜厚變薄,則由於反射型光罩之EUV光之遮光性能降低,EUV光之反射率變大,故反射型光罩之圖案部分與其以外之部分之對比度可能降低。In the EUV lithography method, EUV light is generally incident on the reflective mask from a direction inclined by about 6°, and is similarly reflected obliquely. Therefore, if the film thickness of the absorption layer is thick, it may block the optical path of the EUV light (shadowing). Due to the influence of shadowing, if a portion that becomes a shadow of the absorption layer is generated on the substrate or the like, the pattern of the reflective mask may not be faithfully transferred on the surface of the exposed material, and the pattern accuracy is deteriorated. On the other hand, if the film thickness of the absorption layer is made thin, the light shielding performance of EUV light of the reflective mask will decrease and the reflectance of EUV light will increase, so the contrast between the pattern part of the reflective mask and the other parts May be reduced.

於此,針對一面忠實地轉印反射型光罩之圖案一面抑制對比度之降低之反射型光罩基底進行研究。例如,專利文獻1中記載有一種反射型光罩基底,其以如下材料構成吸收體膜:以Ta為主成分且包含50原子%(at%)以上,進而包含選自Te、Sb、Pt、I、Bi、Ir、Os、W、Re、Sn、In、Po、Fe、Au、Hg、Ga及Al中之至少1種元素。Here, research is conducted on a reflective mask substrate that suppresses the decrease in contrast while faithfully transferring the pattern of the reflective mask. For example, Patent Literature 1 describes a reflective reticle base that constitutes an absorber film made of a material that contains Ta as a main component and contains 50 atomic% (at%) or more, and further includes a group selected from Te, Sb, and Pt. At least one element of I, Bi, Ir, Os, W, Re, Sn, In, Po, Fe, Au, Hg, Ga, and Al.

然而,於專利文獻1中記載之反射型光罩基底中,可能會在吸收體膜之表面氧化而於吸收體膜之表面產生微粒子,從而於吸收體膜之表面產生缺陷。例如,於吸收體膜由Ta及Sn之合金形成之情形時,可能使吸收體膜之表面氧化,而於吸收體膜之表面產生氧化錫之微粒子。於製作反射型光罩時,若於應藉由乾式蝕刻刮削吸收體膜之部位存在微粒子,則該部分可能不被蝕刻而成為殘留有吸收體膜之圖案缺陷。於此情形時,晶圓曝光時,由於反射型光罩上之圖案缺陷被轉印至塗佈於晶圓之曝光材料(抗蝕劑),故而欠佳。 [先前技術文獻] [專利文獻]However, in the reflective reticle substrate described in Patent Document 1, the surface of the absorber film may be oxidized to generate fine particles on the surface of the absorber film, thereby causing defects on the surface of the absorber film. For example, when the absorber film is formed of an alloy of Ta and Sn, the surface of the absorber film may be oxidized, and fine particles of tin oxide may be generated on the surface of the absorber film. When producing a reflective mask, if there are particles in the portion where the absorber film should be scraped by dry etching, this portion may not be etched and become a pattern defect in which the absorber film remains. In this case, when the wafer is exposed, the pattern defects on the reflective mask are transferred to the exposure material (resist) applied to the wafer, which is not good. [Prior Technical Literature] [Patent Literature]

[專利文獻1]日本專利特開2007-273678號公報[Patent Document 1] Japanese Patent Laid-Open No. 2007-273678

[發明所欲解決之問題][Problems to be solved by the invention]

本發明之一態樣目的在於提供一種能夠抑制吸收層之表面氧化而於吸收層之表面產生缺陷之反射型光罩基底。 [解決問題之技術手段]An object of one aspect of the present invention is to provide a reflective mask base capable of suppressing surface oxidation of an absorption layer and generating defects on the surface of the absorption layer. [Technical means to solve the problem]

本發明之反射型光罩基底之一態樣係於基板上自基板側依次具有反射EUV光之反射層、及吸收EUV光之吸收層之反射型光罩基底,上述吸收層含有Sn,於上述吸收層之上具有防止吸收層氧化之防止層。 [發明之效果]One aspect of the reflective mask base of the present invention is a reflective mask base having a reflective layer that reflects EUV light and an absorber layer that absorbs EUV light on the substrate in order from the substrate side, the absorber layer contains Sn, The absorption layer is provided with a prevention layer to prevent the oxidation of the absorption layer. [Effect of invention]

根據本發明之一態樣,可提供一種能夠抑制吸收層之表面氧化而於吸收層之表面產生缺陷之反射型光罩基底。According to one aspect of the present invention, a reflective mask base capable of suppressing oxidation of the surface of the absorption layer and generating defects on the surface of the absorption layer can be provided.

以下,詳細地對本發明之實施形態進行說明。再者,為了容易理解說明,對各圖中同一構成要素標附同一符號,省略重複之說明。又,圖中之各構件之比例尺有時與實際不同。本說明書中,使用3軸方向(X軸方向、Y軸方向、Z軸方向)三維正交座標系統,將基板之主面之座標設為X軸方向及Y軸方向,將高度方向(厚度方向)設為Z軸方向。將自基板之下向上之方向(自基板之主面向反射層之方向)設為+Z軸方向,將其相反方向設為-Z軸方向。於以下說明中,有時將+Z軸方向稱為上,將-Z軸方向稱為下。於本說明書,只要無特別說明,則表示數值範圍之波浪線「~」係指包含其前後記載之數值作為下限值及上限值。Hereinafter, embodiments of the present invention will be described in detail. In addition, in order to facilitate understanding of the description, the same constituent elements in each figure are denoted by the same symbol, and repeated description is omitted. In addition, the scale of each component in the figure is sometimes different from the actual one. In this manual, a 3-axis orthogonal coordinate system in the three-axis direction (X-axis direction, Y-axis direction, Z-axis direction) is used, the coordinates of the main surface of the substrate are set to the X-axis direction and the Y-axis direction, and the height direction (thickness direction) ) Is set to the Z axis direction. The upward direction from below the substrate (the direction from the main surface of the substrate to the reflective layer) is set to the +Z axis direction, and the opposite direction is set to the -Z axis direction. In the following description, the +Z axis direction is sometimes referred to as up, and the -Z axis direction is referred to as down. In this specification, unless otherwise specified, the wavy line "~" indicating the numerical range means including the numerical values described before and after it as the lower limit and upper limit.

<反射型光罩基底> 對第1實施形態之反射型光罩基底進行說明。圖1係第1實施形態之反射型光罩基底之概略剖視圖。如圖1所示,反射型光罩基底10A於基板11之上依次積層反射層12、保護層13、吸收層14及防止層15而構成。<Reflective Mask Base> The reflective mask base of the first embodiment will be described. FIG. 1 is a schematic cross-sectional view of a reflective mask base of the first embodiment. As shown in FIG. 1, the reflective mask base 10A is formed by sequentially stacking a reflective layer 12, a protective layer 13, an absorption layer 14, and a prevention layer 15 on a substrate 11.

(基板) 基板11較佳為熱膨脹係數小。於基板11之熱膨脹係數小之情況下,能夠抑制因EUV光之曝光時之熱而於形成於吸收層14之圖案中產生變形。基板11之熱膨脹係數具體而言,於20℃下,較佳為0±1.0×10-7 /℃,更佳為0±0.3×10-7 /℃。(Substrate) The substrate 11 preferably has a small thermal expansion coefficient. When the thermal expansion coefficient of the substrate 11 is small, it is possible to suppress the deformation of the pattern formed in the absorption layer 14 due to the heat of EUV light during exposure. Specifically, the thermal expansion coefficient of the substrate 11 at 20°C is preferably 0±1.0×10 -7 /°C, and more preferably 0±0.3×10 -7 /°C.

作為熱膨脹係數小之材料,例如可使用SiO2 -TiO2 系玻璃等。SiO2 -TiO2 系玻璃較佳為使用包含90質量%~95質量%之SiO2 、5質量%~10質量%之TiO2 之石英玻璃。若TiO2 之含量為5質量%~10質量%,則室溫附近之線膨脹係數大致為零,幾乎不產生室溫附近之尺寸變化。再者,SiO2 -TiO2 系玻璃亦可包含SiO2 及TiO2 以外之微量成分。As a material having a small thermal expansion coefficient, for example, SiO 2 -TiO 2 glass can be used. For the SiO 2 -TiO 2 glass, it is preferable to use quartz glass containing 90% by mass to 95% by mass of SiO 2 and 5% by mass to 10% by mass of TiO 2 . If the content of TiO 2 is 5% by mass to 10% by mass, the linear expansion coefficient near room temperature is approximately zero, and there is almost no dimensional change near room temperature. Furthermore, the SiO 2 -TiO 2 glass may also contain trace components other than SiO 2 and TiO 2 .

基板11之供積層反射層12之側之第1主面11a較佳為具有高平滑性。第1主面11a之平滑性能夠藉由利用原子力顯微鏡測定而獲得之表面粗糙度來進行評價。第1主面11a之表面粗糙度較佳為以均方根粗糙度Rq計為0.15 nm以下。The first main surface 11a of the substrate 11 on the side where the reflective layer 12 is deposited preferably has high smoothness. The smoothness of the first principal surface 11a can be evaluated by the surface roughness measured by atomic force microscopy. The surface roughness of the first principal surface 11a is preferably 0.15 nm or less in terms of root mean square roughness Rq.

第1主面11a較佳為以成為特定之平坦度之方式進行表面加工。其原因在於:反射型光罩獲得較高之圖案轉印精度及位置精度。基板11於第1主面11a之特定之區域(例如,132 mm×132 mm之區域)中,平坦度較佳為100 nm以下,更佳為50 nm以下,進而較佳為30 nm以下。The first main surface 11a is preferably surface-processed so as to have a specific flatness. The reason is that the reflective mask obtains higher pattern transfer accuracy and position accuracy. In the specific area of the first main surface 11a (for example, the area of 132 mm×132 mm), the flatness of the substrate 11 is preferably 100 nm or less, more preferably 50 nm or less, and further preferably 30 nm or less.

又,基板11較佳為對反射型光罩基底、形成圖案後之反射型光罩基底或反射型光罩之清洗等中使用之清洗液具有耐受性。In addition, the substrate 11 is preferably resistant to the cleaning liquid used in the cleaning of the reflective mask base, the patterned reflective mask base or the reflective mask, and the like.

進而,基板11為了防止形成於基板11上之膜(反射層12等)之膜應力所引起之變形,較佳為具有較高之硬度。例如,基板11較佳為具有65 GPa以上之高楊氏模數。Furthermore, the substrate 11 preferably has a high hardness in order to prevent deformation caused by the film stress of the film (reflecting layer 12 etc.) formed on the substrate 11. For example, the substrate 11 preferably has a high Young's modulus of 65 GPa or more.

基板11之大小或厚度等根據反射型光罩之設計值等適當決定。The size or thickness of the substrate 11 is appropriately determined according to the design value of the reflective mask.

基板11之第1主面11a於俯視下形成為矩形或圓形。於本說明書中,所謂矩形,除長方形或正方形以外,還包括於長方形或正方形之角形成有弧度之形狀。The first main surface 11a of the substrate 11 is formed in a rectangular or circular shape in plan view. In this specification, the term “rectangular” includes, in addition to a rectangle or a square, a shape in which arcs are formed at the corners of the rectangle or the square.

(反射層) 反射層12對EUV光具有高反射率。具體而言,於EUV光以入射角6°入射至反射層12之表面時,波長13.5 nm附近之EUV光之反射率之最大值較佳為60%以上,更佳為65%以上。又,於在反射層12之上積層有保護層13及吸收層14之情形時,同樣地,波長13.5 nm附近之EUV光之反射率之最大值較佳為60%以上,更佳為65%以上。(Reflection layer) The reflection layer 12 has a high reflectivity for EUV light. Specifically, when EUV light is incident on the surface of the reflective layer 12 at an incident angle of 6°, the maximum reflectance of EUV light near a wavelength of 13.5 nm is preferably 60% or more, and more preferably 65% or more. In addition, when the protective layer 13 and the absorption layer 14 are stacked on the reflective layer 12, similarly, the maximum reflectance of EUV light at a wavelength of around 13.5 nm is preferably 60% or more, and more preferably 65% the above.

反射層12係以折射率不同之元素為主成分之各層週期性地積層複數層而成之多層膜。反射層12通常使用自基板11側交替地積層複數個對EUV光顯示高折射率之高折射率層與對EUV光顯示低折射率之低折射率層而成之多層反射膜。The reflective layer 12 is a multilayer film in which a plurality of layers with elements having different refractive indexes as main components are periodically stacked. The reflective layer 12 is generally a multilayer reflective film formed by alternately stacking a plurality of high-refractive-index layers showing high refractive index for EUV light and low-refractive-index layers showing low refractive index for EUV light from the substrate 11 side.

多層反射膜可將自基板11側依次積層高折射率層及低折射率層之積層結構作為1個週期而積層複數個週期,亦可將依次積層低折射率層及高折射率層之積層結構作為1個週期積層複數個週期。再者,於此情形時,多層反射膜較佳為將最表面之層(最上層)設為高折射率層。其原因在於:由於低折射率層容易被氧化,故若低折射率層成為反射層12之最上層,則反射層12之反射率可能減少。The multilayer reflective film can use the layered structure in which the high-refractive-index layer and the low-refractive-index layer are sequentially stacked from the substrate 11 side as one cycle and a plurality of cycles, or the layered structure in which the low-refractive-index layer and the high-refractive-index layer are sequentially stacked Multiple cycles are accumulated as 1 cycle. Furthermore, in this case, the multilayer reflective film preferably has the topmost layer (uppermost layer) as a high refractive index layer. The reason is that since the low refractive index layer is easily oxidized, if the low refractive index layer becomes the uppermost layer of the reflective layer 12, the reflectance of the reflective layer 12 may decrease.

作為高折射率層,可使用包含Si之層。作為包含Si之材料,除Si單質以外,可使用於Si中包含選自由B、C、N及O所組成之群中的1種以上之Si化合物。藉由使用包含Si之高折射率層,獲得EUV光之反射率優異之反射型光罩。作為低折射率層,可使用選自由Mo、Ru、Rh及Pt所組成之群中的金屬或該等之合金。於本實施形態中,較佳為低折射率層係包含Mo之層,高折射率層係包含Si之層。再者,於此情形時,藉由將反射層12之最上層設為高折射率層(包含Si之層),於最上層(包含Si之層)與保護層13之間形成包含Si及O之矽氧化物層,提高反射型光罩之清洗耐受性。As the high refractive index layer, a layer containing Si can be used. As a material containing Si, in addition to Si alone, Si can be used to contain one or more Si compounds selected from the group consisting of B, C, N, and O. By using a high-refractive-index layer containing Si, a reflective mask excellent in EUV light reflectance is obtained. As the low refractive index layer, a metal selected from the group consisting of Mo, Ru, Rh, and Pt, or alloys of these can be used. In this embodiment, it is preferable that the low-refractive-index layer includes a layer of Mo and the high-refractive-index layer includes a layer of Si. Furthermore, in this case, by setting the uppermost layer of the reflective layer 12 as a high refractive index layer (layer containing Si), a layer containing Si and O is formed between the uppermost layer (layer containing Si) and the protective layer 13 The silicon oxide layer improves the cleaning resistance of the reflective mask.

反射層12分別具備複數個高折射率層及低折射率層,但高折射率層彼此之膜厚或低折射率層彼此之膜厚未必相同。The reflective layer 12 includes a plurality of high-refractive-index layers and low-refractive-index layers, but the film thicknesses of the high-refractive-index layers and the low-refractive-index layers may not be the same.

構成反射層12之各層之膜厚及週期可根據所使用之膜材料、反射層12所要求之EUV光之反射率或EUV光之波長(曝光波長)等適當選擇。例如,於反射層12將波長13.5 nm附近之EUV光之反射率之最大值設為60%以上之情形時,較佳為使用交替地積層30個週期~60個週期之低折射率層(包含Mo之層)與高折射率層(包含Si之層)而成之Mo/Si多層反射膜。The film thickness and period of each layer constituting the reflective layer 12 can be appropriately selected according to the film material used, the reflectance of EUV light required by the reflective layer 12, or the wavelength (exposure wavelength) of EUV light. For example, when the reflective layer 12 sets the maximum value of the reflectance of EUV light at a wavelength near 13.5 nm to 60% or more, it is preferable to use a low refractive index layer (including Mo/Si multilayer reflective film made of high refractive index layer (including Si layer).

再者,構成反射層12之各層可使用磁控濺鍍法、離子束濺鍍法等公知之成膜方法,以成為所需之膜厚之方式成膜。例如,於使用離子束濺鍍法製作反射層12之情形時,藉由自離子源對高折射率材料之靶及低折射率材料之靶供給離子粒子來進行。於反射層12為Mo/Si多層反射膜之情形時,藉由離子束濺鍍法,例如,首先使用Si靶,將包含特定之膜厚之Si之層於基板11上成膜。其後,使用Mo靶,將包含特定之膜厚之Mo之層成膜。以該包含Si之層及包含Mo之層為1個週期,使其積層30個週期~60個週期,藉此,Mo/Si多層反射膜成膜。In addition, each layer constituting the reflective layer 12 can be formed by a known film forming method such as a magnetron sputtering method or an ion beam sputtering method so as to have a desired film thickness. For example, when the reflection layer 12 is formed by the ion beam sputtering method, it is performed by supplying ion particles to the target of the high refractive index material and the target of the low refractive index material from the ion source. In the case where the reflective layer 12 is a Mo/Si multilayer reflective film, by ion beam sputtering, for example, first, a Si target is used to form a layer containing Si with a specific film thickness on the substrate 11. Thereafter, using a Mo target, a layer containing Mo of a specific film thickness is formed. Taking the layer containing Si and the layer containing Mo as one cycle, and stacking it for 30 cycles to 60 cycles, a Mo/Si multilayer reflection film is formed.

(保護層) 保護層13於下述反射型光罩20(參照圖5)之製造時,於對吸收層14進行蝕刻(通常為乾式蝕刻)而於吸收層14形成吸收體圖案141(參照圖5)時,抑制反射層12之表面因蝕刻而受損,保護反射層12。又,用清洗液將蝕刻後之反射型光罩基底中殘留之抗蝕劑層19(參照圖6)剝離,清洗反射型光罩基底時,保護反射層12不受清洗液損害。因此,所獲得之反射型光罩20(參照圖5)之對EUV光之反射率良好。(Protective layer) The protective layer 13 is etched (usually dry etching) on the absorber layer 14 to form an absorber pattern 141 on the absorber layer 14 during the manufacture of the reflective mask 20 (see FIG. 5) described below (refer to FIG. 5), the surface of the reflective layer 12 is suppressed from being damaged by etching, and the reflective layer 12 is protected. In addition, the resist layer 19 (see FIG. 6) remaining in the reflective mask base after etching is peeled off with a cleaning solution. When the reflective mask base is cleaned, the reflective layer 12 is protected from the cleaning solution. Therefore, the obtained reflective mask 20 (see FIG. 5) has good reflectivity to EUV light.

圖1中,表示保護層13為1層之情形,但保護層13亦可為複數層。In FIG. 1, the case where the protective layer 13 is one layer is shown, but the protective layer 13 may be a plurality of layers.

作為形成保護層13之材料,於蝕刻吸收層14時,選擇不容易受到蝕刻所導致之損傷之物質。作為滿足該條件之物質,例如可例示:Ru金屬單質、於Ru中含有選自由B、Si、Ti、Nb、Mo、Zr、Y、La、Co及Re所組成之群中的1種以上之金屬之Ru合金、於Ru合金中包含氮之氮化物等之Ru系材料;Cr、Al、Ta及於該等中包含氮之氮化物;SiO2 、Si3 N4 、Al2 O3 或該等之混合物等。該等中,較佳為Ru金屬單質及Ru合金、CrN及SiO2 。Ru金屬單質及Ru合金就對於不含氧之氣體不容易被蝕刻,作為反射型光罩之加工時之蝕刻終止層發揮功能之方面而言尤佳。As the material for forming the protective layer 13, when etching the absorption layer 14, a substance that is not easily damaged by etching is selected. As a substance that satisfies this condition, for example, Ru metal is a simple substance, and Ru contains one or more types selected from the group consisting of B, Si, Ti, Nb, Mo, Zr, Y, La, Co, and Re Ru-based materials such as Ru alloys of metals, nitrides containing nitrogen in Ru alloys; Cr, Al, Ta and nitrides containing nitrogen in these; SiO 2 , Si 3 N 4 , Al 2 O 3 or the Etc. mixture. Among these, Ru metal element and Ru alloy, CrN and SiO 2 are preferable. The Ru metal element and the Ru alloy are not easy to be etched for a gas containing no oxygen, and are particularly good at functioning as an etching stop layer during processing of a reflective mask.

於保護層13由Ru合金形成之情形時,Ru合金中之Ru含量較佳為95 at%以上且未達100 at%。若Ru含量為上述範圍內,則於反射層12為Mo/Si多層反射膜之情形時,能夠抑制Si自反射層12之Si層向保護層13擴散。又,保護層13能夠以一面充分確保EUV光之反射率,一面具有作為對吸收層14進行蝕刻加工時之蝕刻終止層之功能。進而,能夠具有反射型光罩之清洗耐受性,並且能夠防止反射層12之經時性劣化。When the protective layer 13 is formed of a Ru alloy, the Ru content in the Ru alloy is preferably 95 at% or more and less than 100 at%. When the Ru content is within the above range, when the reflective layer 12 is a Mo/Si multilayer reflective film, it is possible to suppress the diffusion of Si from the Si layer of the reflective layer 12 to the protective layer 13. In addition, the protective layer 13 can sufficiently ensure the reflectance of EUV light on one side, and has a function as an etching stop layer when the absorption layer 14 is etched. Furthermore, it is possible to have the cleaning resistance of the reflective mask, and it is possible to prevent the reflection layer 12 from deteriorating with time.

保護層13之膜厚只要能夠發揮作為保護層13之功能,則無特別限制。就保持於反射層12反射之EUV光之反射率之方面而言,保護層13之膜厚較佳為1 nm以上,更佳為1.5 nm以上,進而較佳為2 nm以上。保護層13之膜厚較佳為8 nm以下,更佳為6 nm以下,進而較佳為5 nm以下。The thickness of the protective layer 13 is not particularly limited as long as it can function as the protective layer 13. In terms of maintaining the reflectivity of EUV light reflected by the reflective layer 12, the film thickness of the protective layer 13 is preferably 1 nm or more, more preferably 1.5 nm or more, and further preferably 2 nm or more. The film thickness of the protective layer 13 is preferably 8 nm or less, more preferably 6 nm or less, and further preferably 5 nm or less.

作為保護層13之形成方法,可使用磁控濺鍍法或離子束濺鍍法等公知之膜形成方法。As a method of forming the protective layer 13, a known film forming method such as a magnetron sputtering method or an ion beam sputtering method can be used.

(吸收層) 吸收層14為了用於EUV微影法之反射型光罩,需要具有如下特性:EUV光之吸收係數高,能夠容易進行蝕刻,及對清洗液之清洗耐受性高等。(Absorbing layer) The absorbing layer 14 needs to have the following characteristics in order to be used in the reflective mask of the EUV lithography method: the EUV light has a high absorption coefficient, can be easily etched, and has high cleaning resistance to the cleaning liquid.

吸收層14吸收EUV光,EUV光之反射率極低。具體而言,EUV光照射至吸收層14之表面時之波長13.5 nm附近之EUV光之反射率之最大值較佳為2%以下,更佳為1%以下。因此,吸收層14需要EUV光之吸收係數高。The absorption layer 14 absorbs EUV light, and the reflectivity of EUV light is extremely low. Specifically, the maximum value of the reflectance of EUV light at a wavelength around 13.5 nm when EUV light is irradiated onto the surface of the absorption layer 14 is preferably 2% or less, and more preferably 1% or less. Therefore, the absorption layer 14 needs to have a high absorption coefficient of EUV light.

又,吸收層14藉由使用Cl2 、SiCl4 及CHCl3 等氯(Cl)系氣體或CF4 、CHF3 等氟(F)系氣體之乾式蝕刻等進行蝕刻並加工。因此,吸收層14需要能夠容易進行蝕刻。In addition, the absorption layer 14 is etched and processed by dry etching using a chlorine (Cl)-based gas such as Cl 2 , SiCl 4, and CHCl 3 or a fluorine (F)-based gas such as CF 4 or CHF 3 . Therefore, the absorption layer 14 needs to be able to be easily etched.

進而,吸收層14於下述反射型光罩20(參照圖5)之製造時,於用清洗液將蝕刻後之反射型光罩基底中殘留之抗蝕劑圖案191(參照圖6)去除時暴露於清洗液。此時,作為清洗液,使用硫酸過氧化氫混合物(SPM)、硫酸、氨、氨水過氧化氫混合物(APM)、OH自由基清洗水及臭氧水等。於EUV微影法中,通常使用SPM作為抗蝕劑之清洗液。再者,SPM係將硫酸與過氧化氫混合而成之溶液,例如為將硫酸與過氧化氫以體積比3:1之比率混合而成之溶液。此時,SPM之溫度就提高蝕刻速度之方面而言,較佳為控制在100℃以上。因此,吸收層14需要提高對清洗液之清洗耐受性。吸收層14例如較佳為浸漬於硫酸75 vol%、過氧化氫25 vol%之100℃之溶液時之蝕刻速度低(例如為0.10 nm/分鐘以下)。Furthermore, when the absorption layer 14 is manufactured in the following reflective mask 20 (see FIG. 5 ), when the resist pattern 191 (see FIG. 6) remaining in the etched reflective mask substrate is removed with a cleaning solution Exposure to cleaning fluid. At this time, as the cleaning liquid, sulfuric acid hydrogen peroxide mixture (SPM), sulfuric acid, ammonia, ammonia water hydrogen peroxide mixture (APM), OH radical cleaning water, ozone water and the like are used. In the EUV lithography method, SPM is generally used as a resist cleaning solution. Furthermore, SPM is a solution obtained by mixing sulfuric acid and hydrogen peroxide, for example, a solution obtained by mixing sulfuric acid and hydrogen peroxide in a volume ratio of 3:1. At this time, the temperature of SPM is preferably controlled at 100°C or higher in terms of increasing the etching rate. Therefore, the absorption layer 14 needs to improve the cleaning resistance to the cleaning liquid. The absorber layer 14 is preferably etched at a low etching rate (for example, 0.10 nm/min or less) when immersed in a solution of 75 vol% sulfuric acid and 25 vol% hydrogen peroxide at 100°C.

為了達成如上所述之特性,吸收層14含有Sn。由於Sn之吸收係數大,故吸收層14藉由含有Sn而能夠降低吸收層14之反射率。又,吸收層14藉由含有Sn,能夠藉由Cl系氣體等容易地進行蝕刻。In order to achieve the characteristics described above, the absorption layer 14 contains Sn. Since the absorption coefficient of Sn is large, the absorption layer 14 can reduce the reflectance of the absorption layer 14 by containing Sn. In addition, since the absorption layer 14 contains Sn, it can be easily etched with a Cl-based gas or the like.

吸收層14較佳為除Sn以外還包含Ta、Cr或Ti。該等元素可包含單獨1種,亦可包含2種以上。吸收層14藉由除Sn以外進而含有該等元素之1種以上,提高清洗耐受性。The absorption layer 14 preferably contains Ta, Cr, or Ti in addition to Sn. These elements may contain one kind alone or two or more kinds. The absorber layer 14 further contains one or more of these elements in addition to Sn to improve cleaning resistance.

吸收層14亦可除Sn以外進而包含N、B、Hf或H。該等元素可包含單獨1種,亦可包含2種以上。尤其,吸收層14較佳為於該等元素中包含N或B中之至少一者。吸收層14藉由包含N或B中之至少一者,能夠使吸收層14之結晶狀態成為非晶或微晶之結構。The absorption layer 14 may include N, B, Hf, or H in addition to Sn. These elements may contain one kind alone or two or more kinds. In particular, the absorption layer 14 preferably contains at least one of N or B among these elements. By including at least one of N or B, the absorption layer 14 can make the crystalline state of the absorption layer 14 into an amorphous or microcrystalline structure.

吸收層14之較佳之組成例如為SnTa、SnTaN、SnTaB或SnTaBN。The preferred composition of the absorber layer 14 is, for example, SnTa, SnTaN, SnTaB, or SnTaBN.

吸收層14較佳為結晶狀態為非晶。藉此,吸收層14能夠具有優異之平滑性及平坦度。又,藉由提高吸收層14之平滑性及平坦度,吸收體圖案141(參照圖5)之邊緣粗糙度變小,能夠提高吸收體圖案141(參照圖5)之尺寸精度。The absorption layer 14 is preferably amorphous in a crystalline state. Thereby, the absorption layer 14 can have excellent smoothness and flatness. In addition, by improving the smoothness and flatness of the absorber layer 14, the edge roughness of the absorber pattern 141 (see FIG. 5) becomes smaller, and the dimensional accuracy of the absorber pattern 141 (see FIG. 5) can be improved.

吸收層14可為單層之膜,亦可為包含複數層膜之多層膜。於吸收層14為單層膜之情形時,能夠削減光罩基底製造時之步驟數而提高生產效率。於吸收層14為多層膜之情形時,藉由適當地設定吸收層14之上層側之層之光學常數或膜厚,吸收層14之上層側之層可用作使用檢查光檢查吸收體圖案141(參照圖5)時之抗反射膜。藉此,能夠提高檢查吸收體圖案時之檢查感度。The absorption layer 14 may be a single-layer film or a multilayer film including a plurality of layers. When the absorption layer 14 is a single-layer film, the number of steps in manufacturing the mask base can be reduced to improve production efficiency. When the absorption layer 14 is a multilayer film, by appropriately setting the optical constant or film thickness of the layer on the upper side of the absorption layer 14, the layer on the upper side of the absorption layer 14 can be used to inspect the absorber pattern 141 using inspection light (Refer to Fig. 5) The anti-reflection film at the time. This can improve the inspection sensitivity when inspecting the absorber pattern.

吸收層14之膜厚可根據吸收層14之組成等適當設計,但就抑制遮蔽之影響之方面而言,較佳為薄。吸收層14之膜厚就一面將吸收層14之反射率維持在1%以下一面獲得充分之對比度之方面而言,例如較佳為40 nm以下。吸收層14之膜厚更佳為35 nm以下,進而較佳為30 nm以下,進而較佳為25 nm以下,尤佳為20 nm以下。吸收層14之膜厚由反射率決定,越薄越好。吸收層14之膜厚例如可使用X射線反射率法(XRR)或TEM(Transmission Electron Microscopy,透射電子顯微法)等進行測定。The film thickness of the absorption layer 14 can be appropriately designed according to the composition of the absorption layer 14, etc., but it is preferably thin in terms of suppressing the influence of shadowing. The film thickness of the absorption layer 14 is preferably 40 nm or less in terms of obtaining sufficient contrast while maintaining the reflectance of the absorption layer 14 at 1% or less. The film thickness of the absorption layer 14 is more preferably 35 nm or less, further preferably 30 nm or less, further preferably 25 nm or less, and particularly preferably 20 nm or less. The film thickness of the absorption layer 14 is determined by the reflectance, and the thinner the better. The film thickness of the absorption layer 14 can be measured using, for example, X-ray reflectance method (XRR) or TEM (Transmission Electron Microscopy).

吸收層14可使用磁控濺鍍法或離子束濺鍍法等公知之成膜方法形成。例如,於使用磁控濺鍍法形成SnTa膜作為吸收層14之情形時,使用包含Sn及Ta之靶,藉由使用Ar氣體之濺鍍法,能夠將吸收層14成膜。又,亦能夠藉由同時使用Sn靶與Ta靶之二元濺鍍法將吸收層14成膜。The absorption layer 14 can be formed using a known film forming method such as a magnetron sputtering method or an ion beam sputtering method. For example, when the SnTa film is formed as the absorber layer 14 using a magnetron sputtering method, a target containing Sn and Ta is used, and the absorber layer 14 can be formed into a film by a sputtering method using Ar gas. In addition, the absorption layer 14 can also be formed into a film by a binary sputtering method using Sn targets and Ta targets at the same time.

(防止層) 防止層15形成於吸收層14之上方(+Z軸方向)之主面上。(Prevention layer) The prevention layer 15 is formed on the main surface above the absorption layer 14 (in the +Z axis direction).

作為形成防止層15之材料,可使用Ta、Ru、Cr、Ti或Si。該等元素可包含單獨1種,亦可包含2種以上。As a material for forming the prevention layer 15, Ta, Ru, Cr, Ti, or Si can be used. These elements may contain one kind alone or two or more kinds.

防止層15可使用Ta單質、Ru單質、Cr單質、Ti單質、Si單質、Ta之氮化物、Ru之氮化物、Cr之氮化物、Ti之氮化物、Si之氮化物、Ta之硼化物、Ru之硼化物、Cr之硼化物、Ti之硼化物、Si之硼化物或Ta之硼氮化物。該等可包含單獨1種,亦可包含2種以上。For the prevention layer 15, Ta element, Ru element, Cr element, Ti element, Si element, Ta nitride, Ru nitride, Cr nitride, Ti nitride, Si nitride, Ta boride, Ru boride, Cr boride, Ti boride, Si boride or Ta boron nitride. These may include one kind alone or two or more kinds.

防止層15之較佳之組成例如為Ta、TaN、TaB或TaBN。例如,如下所述,形成於防止層15之上具有穩定層21之第2實施形態之反射型光罩基底10B(參照圖7)。並且,穩定層21包含含有Ta之氧化物、氮氧化物或硼氧化物。於此情形時,若防止層15為該等材料,則於將防止層15與穩定層21成膜時,可使用相同之靶。因此,能夠削減必要之成膜室之數量等,反射型光罩基底10B(參照圖7)之生產性優異。The preferred composition of the prevention layer 15 is, for example, Ta, TaN, TaB, or TaBN. For example, as described below, the reflective mask base 10B of the second embodiment having the stabilizing layer 21 formed on the prevention layer 15 (see FIG. 7 ). In addition, the stabilizing layer 21 includes an oxide, oxynitride, or boron oxide containing Ta. In this case, if the prevention layer 15 is made of such materials, the same target can be used when forming the prevention layer 15 and the stabilization layer 21 into a film. Therefore, the number of necessary film forming chambers and the like can be reduced, and the reflective mask base 10B (see FIG. 7) is excellent in productivity.

防止層15進而亦可包含He、Ne、Ar、Kr或Xe等元素。The prevention layer 15 may further contain elements such as He, Ne, Ar, Kr, or Xe.

防止層15係不含有Sn及氧之層。不含有Sn及氧係指於剛將防止層15成膜後,防止層15之表面及內部不存在Sn及氧。若防止層15暴露於包含氧之環境中,則於防止層15與氧接觸之面,藉由防止層15中包含之成分與氧反應(氧化),而存在防止層15之表面生成氧化物之膜之情形。此時,若防止層15中含有Sn,則可能防止層15之表面中存在之Sn與氧反應,而於防止層15之表面產生氧化錫等包含Sn之微粒子作為析出物,故防止層15不包含Sn。The prevention layer 15 is a layer that does not contain Sn and oxygen. The absence of Sn and oxygen means that immediately after the formation of the prevention layer 15, Sn and oxygen are not present on the surface and inside of the prevention layer 15. If the prevention layer 15 is exposed to an environment containing oxygen, then on the surface where the prevention layer 15 is in contact with oxygen, by preventing the components contained in the layer 15 from reacting (oxidizing) with oxygen, there is the formation of oxides on the surface of the prevention layer 15 The situation of the membrane. At this time, if Sn is contained in the prevention layer 15, the Sn present on the surface of the layer 15 may be prevented from reacting with oxygen, and fine particles containing Sn, such as tin oxide, are generated as precipitates on the surface of the prevention layer 15, so the prevention layer 15 does not Contains Sn.

再者,防止層15不含有氧係指於將防止層15成膜之後之步驟中,於防止層15與氧接觸之面中有生成之氧化物之膜之情形時,不包含該氧化物之膜中所包含之氧。另一方面,由於吸收層14與防止層15之界面不與氧接觸,故防止層15與吸收層14之界面中不包含氧。Furthermore, the prevention layer 15 does not contain oxygen means that in the step after the prevention layer 15 is formed into a film, when there is a film of an oxide formed on the surface of the prevention layer 15 in contact with oxygen, the oxide is not included Oxygen contained in the membrane. On the other hand, since the interface between the absorption layer 14 and the prevention layer 15 is not in contact with oxygen, the interface between the prevention layer 15 and the absorption layer 14 does not contain oxygen.

防止層15可使用磁控濺鍍法或離子束濺鍍法等公知之成膜方法,於惰性氣體環境中、或於惰性氣體中選擇性地加入了氮之氣體環境中形成。例如,於使用磁控濺鍍法形成Ta膜、Ru膜、Cr膜或Si膜作為防止層15之情形時,使用包含Ta、Ru、Cr或Si之靶,使用He、Ar或Kr等惰性氣體、或於惰性氣體中選擇性地加入了氮之氣體作為濺鍍氣體,藉此,成膜防止層15。The prevention layer 15 can be formed using a known film forming method such as magnetron sputtering or ion beam sputtering, in an inert gas environment, or in an inert gas atmosphere in which nitrogen is selectively added. For example, when the Ta film, the Ru film, the Cr film or the Si film are formed as the prevention layer 15 using the magnetron sputtering method, a target containing Ta, Ru, Cr or Si is used, and an inert gas such as He, Ar or Kr is used Or, a gas in which nitrogen is selectively added to the inert gas is used as the sputtering gas, whereby the film formation prevention layer 15 is formed.

關於防止層15之膜厚,若防止層15過厚,則防止層15之蝕刻耗費時間。又,存在遮蔽等變大之可能性。另一方面,若防止層15過薄,則存在作為防止層15之功能無法穩定且充分地發揮之可能性。因此,防止層15之膜厚就抑制反射型光罩基底10A之圖案之厚度之方面而言,為數nm左右即可,較佳為10 nm以下。防止層15之膜厚更佳為8 nm以下,進而較佳為6 nm以下,進而較佳為5 nm以下,尤佳為4 nm。防止層15之膜厚更佳為0.5 nm以上,進而較佳為1 nm以上,進而較佳為1.5 nm以上,尤佳為2 nm以上。防止層15之膜厚例如可使用XRR或TEM等進行測定。Regarding the film thickness of the prevention layer 15, if the prevention layer 15 is too thick, the etching of the prevention layer 15 takes time. In addition, there is a possibility that the shading and the like become larger. On the other hand, if the prevention layer 15 is too thin, there is a possibility that the function as the prevention layer 15 cannot be stably and sufficiently exerted. Therefore, in terms of suppressing the thickness of the pattern of the reflective mask substrate 10A, the thickness of the prevention layer 15 may be about several nm, and preferably 10 nm or less. The film thickness of the prevention layer 15 is more preferably 8 nm or less, further preferably 6 nm or less, further preferably 5 nm or less, and particularly preferably 4 nm. The film thickness of the prevention layer 15 is more preferably 0.5 nm or more, further preferably 1 nm or more, further preferably 1.5 nm or more, and particularly preferably 2 nm or more. The film thickness of the prevention layer 15 can be measured using, for example, XRR or TEM.

如此,反射型光罩基底10A於含有Sn之吸收層14之上具有防止層15。若吸收層14與氧接觸,則可能吸收層14之表面中存在之一部分Sn與氧反應,而於吸收層14之表面產生由氧化錫等所構成之包含Sn之微粒子作為析出物。防止層15如上所述,於吸收層14之上僅使用He、Ar或Kr等惰性氣體、或於惰性氣體中選擇性地加入了氮之氣體作為濺鍍氣體進行成膜。因此,藉由於吸收層14與氧等氣體接觸之前形成防止層15,能夠防止吸收層14與氧等接觸。藉此,能夠防止吸收層14之表面氧化,而於吸收層14之表面產生析出物,能夠抑制於吸收層14之表面產生缺陷。In this way, the reflective mask base 10A has the prevention layer 15 on the Sn-containing absorption layer 14. If the absorption layer 14 is in contact with oxygen, a part of Sn on the surface of the absorption layer 14 may react with oxygen, and Sn-containing fine particles composed of tin oxide or the like may be generated on the surface of the absorption layer 14 as precipitates. As described above, the prevention layer 15 is formed on the absorption layer 14 using only inert gas such as He, Ar, Kr, or a gas to which nitrogen is selectively added to the inert gas as a sputtering gas. Therefore, by forming the prevention layer 15 before the absorption layer 14 comes into contact with a gas such as oxygen, it is possible to prevent the absorption layer 14 from coming into contact with oxygen or the like. Thereby, it is possible to prevent the surface of the absorption layer 14 from being oxidized, and to produce precipitates on the surface of the absorption layer 14, and to suppress the occurrence of defects on the surface of the absorption layer 14.

藉此,於使用反射型光罩基底10A製作反射型光罩20(參照圖5)時,能夠抑制於反射型光罩20(參照圖5)產生缺陷。因此,若使用反射型光罩基底10A,則能夠穩定地形成無缺陷之圖案。Accordingly, when the reflective mask 20 (see FIG. 5) is manufactured using the reflective mask substrate 10A, it is possible to suppress the occurrence of defects in the reflective mask 20 (see FIG. 5 ). Therefore, if the reflective mask base 10A is used, a defect-free pattern can be stably formed.

反射型光罩基底10A可包含Ta、Ru、Cr或Si中之至少1種以上之元素而形成防止層15。該等元素容易進行乾式蝕刻,清洗耐受性亦優異。藉此,若防止層15包含Ta等而構成,則即便吸收層14包含Sn,亦能夠一面防止吸收層14之表面之氧化,一面形成清洗耐受性強之吸收體圖案141(參照圖5)。The reflective mask substrate 10A may contain at least one element of Ta, Ru, Cr, or Si to form the prevention layer 15. These elements are easy to dry etch and have excellent cleaning resistance. In this way, if the prevention layer 15 is made of Ta or the like, even if the absorption layer 14 contains Sn, it is possible to prevent the oxidation of the surface of the absorption layer 14 and form an absorber pattern 141 with high cleaning resistance (see FIG. 5) .

反射型光罩基底10A使用Ta單質、Ru單質、Cr單質、Si單質、Ta之氮化物、Ru之氮化物、Cr之氮化物、Si之氮化物、Ta之硼化物、Ru之硼化物、Cr之硼化物、Si之硼化物或Ta之硼氮化物形成防止層15。由於該等單質、氮化物、硼化物及硼氮化物為非晶,故能夠抑制吸收體圖案141(參照圖5)之邊緣粗糙度。藉此,若包含Ta之氮化物等而構成防止層15,則能夠一面防止包含Sn之吸收層14之表面之氧化,一面形成高精度之吸收體圖案141(參照圖5)。The reflective mask substrate 10A uses Ta elemental substance, Ru elemental substance, Cr elemental substance, Si elemental substance, Ta nitride, Ru nitride, Cr nitride, Si nitride, Ta boride, Ru boride, Cr The boride, the boride of Si, or the boron nitride of Ta forms the prevention layer 15. Since these elements, nitride, boride, and boron nitride are amorphous, it is possible to suppress the edge roughness of the absorber pattern 141 (see FIG. 5). In this way, if the prevention layer 15 is composed of a nitride of Ta or the like, the oxidation of the surface of the absorption layer 14 containing Sn can be prevented, and a high-accuracy absorber pattern 141 can be formed (see FIG. 5 ).

反射型光罩基底10A可於防止層15中包含He、Ne、Ar、Kr或Xe中之至少1種以上之元素而形成。藉由於防止層15之成膜時使用該等元素作為濺鍍氣體,存在該等元素微量包含於防止層15之情形。即便於此情形,亦可不對防止層15之性質造成影響而發揮防止層15之功能。The reflective mask base 10A may be formed in the prevention layer 15 including at least one element of He, Ne, Ar, Kr, or Xe. Since these elements are used as the sputtering gas during the film formation of the prevention layer 15, there are cases where these elements are contained in a small amount in the prevention layer 15. That is to facilitate this situation, the function of the prevention layer 15 can also be exerted without affecting the properties of the prevention layer 15.

反射型光罩基底10A可將防止層15之膜厚設為10 nm以下。藉此,由於能夠抑制防止層15之厚度,故反射型光罩基底10A能夠抑制吸收體圖案141(參照圖5)及形成於其上之防止層15之圖案之整體之厚度。In the reflective mask base 10A, the thickness of the prevention layer 15 can be set to 10 nm or less. Thereby, since the thickness of the prevention layer 15 can be suppressed, the reflective mask base 10A can suppress the overall thickness of the absorber pattern 141 (see FIG. 5) and the pattern of the prevention layer 15 formed thereon.

反射型光罩基底10A可包含選自由Ta、Cr及Ti所組成之群中的1種以上之元素而構成吸收層14。藉由使該等元素包含於吸收層14,能夠進一步提高吸收層14之清洗耐受性,故能夠使吸收層14更薄。其結果,亦能夠獲得薄但EUV光之吸收率高之吸收層14。藉此,能夠一面謀求反射型光罩基底10A之薄膜化及反射型光罩20(參照圖5)之圖案之薄膜化,一面降低吸收層14之EUV光之反射率。The reflective mask substrate 10A may include one or more elements selected from the group consisting of Ta, Cr, and Ti to constitute the absorption layer 14. By including these elements in the absorption layer 14, the cleaning resistance of the absorption layer 14 can be further improved, so the absorption layer 14 can be made thinner. As a result, a thin absorption layer 14 having a high absorption rate of EUV light can also be obtained. As a result, the thinning of the reflective mask base 10A and the thinning of the pattern of the reflective mask 20 (see FIG. 5) can be achieved, and the reflectance of the EUV light of the absorption layer 14 can be reduced.

反射型光罩基底10A較佳為將保護層13設置於反射層12與吸收層14之間。藉此,於反射型光罩20(參照圖5)之製造時,對吸收層14進行蝕刻時或清洗反射型光罩基底時,能夠保護反射層12。因此,能夠使所獲得之反射型光罩20(參照圖5)之對EUV光之反射率良好。The reflective mask base 10A preferably has the protective layer 13 disposed between the reflective layer 12 and the absorption layer 14. Thereby, the reflective layer 12 can be protected when the absorption layer 14 is etched or when the reflective mask base is cleaned during the manufacture of the reflective mask 20 (see FIG. 5 ). Therefore, the reflectivity of the obtained reflective mask 20 (see FIG. 5) to EUV light can be improved.

<反射型光罩基底之製造方法> 接下來,對圖1所示之反射型光罩基底10A之製造方法進行說明。圖2係表示反射型光罩基底10A之製造方法之一例之流程圖。<Manufacturing method of reflective mask base> Next, a manufacturing method of the reflective mask base 10A shown in FIG. 1 will be described. FIG. 2 is a flowchart showing an example of a method of manufacturing the reflective mask substrate 10A.

如圖2所示,於基板11上形成反射層12(反射層12之形成步驟:步驟S11)。反射層12如上所述,使用公知之成膜方法,以成為所需之膜厚之方式於基板11上成膜。As shown in FIG. 2, a reflective layer 12 is formed on the substrate 11 (step of forming the reflective layer 12: step S11). As described above, the reflective layer 12 is formed on the substrate 11 so as to have a desired film thickness using a known film forming method.

繼而,於反射層12上形成保護層13(保護層13之形成步驟:步驟S12)。保護層13使用公知之膜形成方法,以成為所需之膜厚之方式於反射層12上成膜。Then, a protective layer 13 is formed on the reflective layer 12 (step of forming the protective layer 13: step S12). The protective layer 13 is formed on the reflective layer 12 so as to have a desired film thickness using a known film forming method.

繼而,於保護層13上形成吸收層14(吸收層14之形成步驟:步驟S13)。吸收層14使用公知之成膜方法,以成為所需之膜厚之方式於保護層13之上成膜。例如,吸收層14可使用公知之成膜裝置,於成膜裝置之成膜室內形成。Then, the absorber layer 14 is formed on the protective layer 13 (step of forming the absorber layer 14: step S13). The absorber layer 14 is formed on the protective layer 13 so as to have a desired film thickness using a known film forming method. For example, the absorber layer 14 can be formed in a film forming chamber of a film forming apparatus using a known film forming apparatus.

又,形成吸收層14後,自吸收層14之形成中使用之成膜裝置之成膜室取出並移至保管室後,亦可將保管室內設為高真空狀態,進行保管直至例如於吸收層14之上形成防止層15等,直至使用為止。Furthermore, after the absorption layer 14 is formed, after being taken out from the film forming chamber of the film forming apparatus used in the formation of the absorption layer 14 and moved to the storage room, the storage room may be placed in a high vacuum state and stored until, for example, in the absorption layer The prevention layer 15 and the like are formed on the 14 until it is used.

繼而,於吸收層14上形成防止層15(防止層15之形成步驟:步驟S14)。防止層15使用公知之成膜方法,於惰性氣體環境中、或於惰性氣體中選擇性地加入了氮之氣體環境中,以成為所需之膜厚之方式於吸收層14之上成膜。Then, the prevention layer 15 is formed on the absorption layer 14 (the formation step of the prevention layer 15: step S14). The prevention layer 15 is formed on the absorption layer 14 in an inert gas atmosphere or a gas atmosphere in which nitrogen is selectively added to the inert gas atmosphere by a known film formation method.

藉此,獲得如圖1所示之反射型光罩基底10A。Thereby, the reflective mask base 10A shown in FIG. 1 is obtained.

又,於本實施形態中,反射型光罩基底10A之製造方法可連續實施吸收層14之形成步驟(步驟S13)與防止層15之形成步驟(步驟S14)。於此情形時,可採用使用Sn靶等構成吸收層14之金屬等之靶、及Ta靶等構成防止層15之金屬等之靶之二元濺鍍法。使用二元濺鍍法,使對構成吸收層14之金屬等之靶之帶電較對構成防止層15之金屬等之靶之帶電早結束,藉此,能夠於成膜裝置之成膜室內連續進行吸收層14之形成與防止層15之形成。Moreover, in this embodiment, the manufacturing method of the reflective mask base 10A can continuously perform the step of forming the absorption layer 14 (step S13) and the step of forming the prevention layer 15 (step S14). In this case, a binary sputtering method using a target such as a metal such as a Sn target that constitutes the absorption layer 14 and a target such as a Ta target such as a metal that constitutes the prevention layer 15 can be used. Using the binary sputtering method, the charging of the target of the metal and the like constituting the absorption layer 14 is completed earlier than that of the target of the metal and the like constituting the prevention layer 15, whereby it can be continuously performed in the film forming chamber of the film forming apparatus The formation of the absorption layer 14 and the formation of the prevention layer 15.

(其他層) 反射型光罩基底10A如圖3所示,可於防止層15上具備硬質光罩層17。作為硬質光罩層17,使用Cr系膜、Si系膜及Ru系膜等之對蝕刻耐受性高之材料。(Other layers) As shown in FIG. 3, the reflective mask base 10A may include a hard mask layer 17 on the prevention layer 15. As the hard mask layer 17, a material having high etching resistance such as a Cr-based film, a Si-based film, and a Ru-based film is used.

作為Cr系膜,例如可列舉:Cr單質及於Cr中加入O或N之材料等。具體而言,可列舉CrO、CrN及CrON等。As the Cr-based film, for example, a single element of Cr, a material in which O or N is added to Cr, and the like. Specifically, CrO, CrN, CrON, etc. may be mentioned.

作為Si系膜,可列舉:Si單質、以及於Si中加入選自由O、N、C及H所組成之群中的1種以上之材料等。具體而言,可列舉SiO2 、SiON、SiN、SiO、Si、SiC、SiCO、SiCN及SiCON等。其中,Si系膜由於在對吸收層14進行乾式蝕刻時不容易產生側壁之後退,故而較佳。Examples of the Si-based film include Si as a simple substance and one or more materials selected from the group consisting of O, N, C, and H added to Si. Specifically, SiO 2 , SiON, SiN, SiO, Si, SiC, SiCO, SiCN, SiCON, etc. may be mentioned. Among them, the Si-based film is preferable because the side wall does not easily retreat when the absorption layer 14 is dry-etched.

作為Ru系膜,例如可列舉:Ru及於Ru中加入O或N之材料等。具體而言,可列舉RuO、RuN及RuON等。Examples of the Ru-based film include Ru and materials in which O or N is added to Ru. Specifically, RuO, RuN, RuON, etc. may be mentioned.

藉由於防止層15之上形成硬質光罩層17,即便吸收體圖案141之最小線寬變小,亦能夠實施乾式蝕刻。因此,對吸收體圖案141之微細化有效。再者,於在防止層15之上積層其他層之情形時,硬質光罩層17設置於防止層15之最表面側之層之上即可。Since the hard mask layer 17 is formed on the prevention layer 15, even if the minimum line width of the absorber pattern 141 becomes small, dry etching can be performed. Therefore, it is effective for miniaturization of the absorber pattern 141. In addition, in the case where other layers are stacked on the prevention layer 15, the hard mask layer 17 may be provided on the topmost layer of the prevention layer 15.

反射型光罩基底10A如圖4所示,可於與基板11之供積層反射層12之側為相反側之第2主面11b具備靜電吸盤用背面導電層18。對背面導電層18要求薄片電阻值低作為特性。背面導電層18之薄片電阻值例如為250 Ω/□以下,較佳為200 Ω/□以下。As shown in FIG. 4, the reflective mask base 10A may include a back surface conductive layer 18 for an electrostatic chuck on the second main surface 11 b opposite to the side of the substrate 11 where the reflective layer 12 is deposited. The back conductive layer 18 is required to have a low sheet resistance value as a characteristic. The sheet resistance value of the back conductive layer 18 is, for example, 250 Ω/□ or less, preferably 200 Ω/□ or less.

包含背面導電層18之材料例如可使用Cr或者Ta等金屬或該等之合金。作為包含Cr之合金,可使用於Cr中含有選自由B、N、O及C所組成之群中的1種以上之Cr化合物。作為Cr化合物,例如可列舉CrN、CrON、CrCN、CrCON、CrBN、CrBON、CrBCN及CrBOCN等。作為包含Ta之合金,可使用於Ta中含有選自由B、N、O及C所組成之群中的1種以上之Ta化合物。作為Ta化合物,例如可列舉TaB、TaN、TaO、TaON、TaCON、TaBN、TaBO、TaBON、TaBCON、TaHf、TaHfO、TaHfN、TaHfON、TaHfCON、TaSi、TaSiO、TaSiN、TaSiON及TaSiCON等。As the material including the back surface conductive layer 18, for example, metals such as Cr or Ta or alloys thereof can be used. As an alloy containing Cr, Cr can be used to contain one or more Cr compounds selected from the group consisting of B, N, O, and C. Examples of Cr compounds include CrN, CrON, CrCN, CrCON, CrBN, CrBON, CrBCN, and CrBOCN. As an alloy containing Ta, Ta can be used to contain one or more Ta compounds selected from the group consisting of B, N, O, and C. Examples of Ta compounds include TaB, TaN, TaO, TaON, TaCON, TaBN, TaBO, TaBON, TaBCON, TaHf, TaHfO, TaHfN, TaHfON, TaHfCON, TaSi, TaSiO, TaSiN, TaSiON, and TaSiCON.

背面導電層18之膜厚只要滿足作為靜電吸盤用之功能,則無特別限定,例如設為10~400 nm。又,該背面導電層18亦可具備反射型光罩基底10A之第2主面11b側之應力調整。即,背面導電層18與來自形成於第1主面11a側之各種層之應力取得平衡,而能夠以使反射型光罩基底10A平坦之方式進行調整。The film thickness of the back surface conductive layer 18 is not particularly limited as long as it functions as an electrostatic chuck, and it is, for example, 10 to 400 nm. In addition, the back conductive layer 18 may include a stress adjustment on the second principal surface 11b side of the reflective mask base 10A. That is, the back surface conductive layer 18 balances the stress from the various layers formed on the first main surface 11a side, and can be adjusted so that the reflective mask base 10A is flat.

背面導電層18之形成方法可使用磁控濺鍍法或離子束濺鍍法等公知之成膜方法。The method for forming the back conductive layer 18 may use a known film forming method such as a magnetron sputtering method or an ion beam sputtering method.

背面導電層18例如可於形成保護層13之前形成於基板11之第2主面11b。The back conductive layer 18 may be formed on the second main surface 11b of the substrate 11 before forming the protective layer 13, for example.

<反射型光罩> 接下來,對上述使用圖1所示之反射型光罩基底10A而獲得之反射型光罩進行說明。圖5係表示反射型光罩之構成之一例之概略剖視圖。如圖5所示,反射型光罩20於圖1所示之反射型光罩基底10A之吸收層14形成所需之吸收體圖案141。<Reflective Mask> Next, the reflective mask obtained using the reflective mask base 10A shown in FIG. 1 described above will be described. 5 is a schematic cross-sectional view showing an example of the structure of a reflective mask. As shown in FIG. 5, the reflective mask 20 forms a desired absorber pattern 141 on the absorption layer 14 of the reflective mask substrate 10A shown in FIG. 1.

對反射型光罩20之製造方法之一例進行說明。圖6係對反射型光罩20之製造步驟進行說明之圖。如圖6(a)所示,於上述圖1所示之反射型光罩基底10A之吸收層14上形成抗蝕劑層19。An example of the manufacturing method of the reflective mask 20 will be described. FIG. 6 is a diagram illustrating the manufacturing steps of the reflective mask 20. As shown in FIG. 6(a), a resist layer 19 is formed on the absorption layer 14 of the reflective mask base 10A shown in FIG. 1 described above.

其後,於抗蝕劑層19曝光所需之圖案。曝光後,將抗蝕劑層19之曝光部分顯影,用純水清洗(沖洗),藉此,如圖6(b)所示,於抗蝕劑層19形成特定之抗蝕劑圖案191。Thereafter, the resist layer 19 is exposed to a desired pattern. After the exposure, the exposed portion of the resist layer 19 is developed and washed (rinsed) with pure water, thereby forming a specific resist pattern 191 on the resist layer 19 as shown in FIG. 6(b).

其後,將形成有抗蝕劑圖案191之抗蝕劑層19用作光罩,對吸收層14進行乾式蝕刻。藉此,如圖6(c)所示,將與抗蝕劑圖案191對應之吸收體圖案141形成於吸收層14。Thereafter, the resist layer 19 on which the resist pattern 191 is formed is used as a photomask, and the absorption layer 14 is dry-etched. As a result, as shown in FIG. 6( c ), the absorber pattern 141 corresponding to the resist pattern 191 is formed on the absorber layer 14.

作為蝕刻氣體,可使用以特定之比率包含F系氣體、Cl系氣體、Cl系氣體與O2 、He或Ar之混合氣體等。As the etching gas, a mixed gas containing F-based gas, Cl-based gas, Cl-based gas and O 2 , He, or Ar at a specific ratio can be used.

其後,藉由抗蝕劑剝離液等去除抗蝕劑層19,於吸收層14形成所需之吸收體圖案141。藉此,如圖5所示,可獲得於吸收層14形成有所需之吸收體圖案141之反射型光罩20。After that, the resist layer 19 is removed by a resist stripping solution or the like, and a desired absorber pattern 141 is formed on the absorber layer 14. Thereby, as shown in FIG. 5, the reflective mask 20 in which the required absorber pattern 141 is formed on the absorber layer 14 can be obtained.

自曝光裝置之照明光學系統對所獲得之反射型光罩20照射EUV光。入射至反射型光罩20之EUV光於無吸收層14之部分(吸收體圖案141之部分)被反射,於有吸收層14之部分被吸收。其結果,於吸收層14被反射之EUV光之反射光通過曝光裝置之縮小投影光學系統,照射至曝光材料(例如晶圓等)。藉此,吸收層14之吸收體圖案141轉印至曝光材料上,於曝光材料上形成電路圖案。The illumination optical system of the self-exposure device irradiates the obtained reflective mask 20 with EUV light. The EUV light incident on the reflective mask 20 is reflected at the portion without the absorption layer 14 (the portion of the absorber pattern 141), and is absorbed at the portion with the absorption layer 14. As a result, the reflected light of the EUV light reflected on the absorption layer 14 passes through the reduction projection optical system of the exposure device and is irradiated to the exposure material (eg, wafer, etc.). Thereby, the absorber pattern 141 of the absorber layer 14 is transferred onto the exposure material, and a circuit pattern is formed on the exposure material.

[第2實施形態] 參照圖對第2實施形態之反射型光罩基底進行說明。再者,對具有與上述實施形態同樣之功能之構件標附同一符號,省略詳細之說明。[Second Embodiment] The reflective mask base of the second embodiment will be described with reference to the drawings. In addition, members having the same functions as those in the above-mentioned embodiments are denoted by the same symbols, and detailed explanations are omitted.

圖7係第2實施形態之反射型光罩基底之概略剖視圖。如圖7所示,反射型光罩基底10B於圖1所示之反射型光罩基底10A之防止層15之上具有穩定層21。即,反射型光罩基底10B自基板11側依次積層基板11、反射層12、保護層13、吸收層14、防止層15及穩定層21而構成。7 is a schematic cross-sectional view of a reflective mask base in a second embodiment. As shown in FIG. 7, the reflective mask base 10B has a stabilizing layer 21 on the prevention layer 15 of the reflective mask base 10A shown in FIG. 1. That is, the reflective mask base 10B is formed by sequentially stacking the substrate 11, the reflective layer 12, the protective layer 13, the absorption layer 14, the prevention layer 15, and the stabilization layer 21 from the substrate 11 side.

作為穩定層21,可使用包含Ta之氧化物、氮氧化物及硼氧化物。作為包含Ta之氧化物、氮氧化物及硼氧化物,例如可列舉TaO、Ta2 O5 、TaON、TaCON、TaBO、TaBON、TaBCON、TaHfO、TaHfON、TaHfCON、TaSiO、TaSiON及TaSiCON等。As the stabilizing layer 21, oxides including Ta, oxynitrides, and boron oxides can be used. Examples of oxides including Ta, nitrogen oxides, and boron oxides include TaO, Ta 2 O 5 , TaON, TaCON, TaBO, TaBON, TaBCON, TaHfO, TaHfON, TaHfCON, TaSiO, TaSiON, and TaSiCON.

穩定層21之膜厚較佳為10 nm以下。穩定層21之膜厚更佳為7 nm以下,進而較佳為6 nm以下,進而較佳為5 nm以下,尤佳為4 nm以下。穩定層21之膜厚更佳為1 nm以上,進而較佳為2 nm以上,尤佳為3 nm以上。The film thickness of the stable layer 21 is preferably 10 nm or less. The film thickness of the stabilizing layer 21 is more preferably 7 nm or less, further preferably 6 nm or less, further preferably 5 nm or less, and particularly preferably 4 nm or less. The film thickness of the stabilization layer 21 is more preferably 1 nm or more, further preferably 2 nm or more, and particularly preferably 3 nm or more.

穩定層21可使用磁控濺鍍法或離子束濺鍍法等公知之成膜方法形成。The stabilizing layer 21 can be formed using a known film forming method such as a magnetron sputtering method or an ion beam sputtering method.

如此,反射型光罩基底10B藉由於防止層15上具有穩定層21,能夠進一步提高防止層15之耐清洗性。藉由具有穩定層21,能夠再現性良好地形成牢固且穩定之膜,能夠使反射型光罩基底及反射型光罩之特性穩定化。In this way, since the reflective mask base 10B has the stabilizing layer 21 on the prevention layer 15, the cleaning resistance of the prevention layer 15 can be further improved. By having the stabilizing layer 21, a strong and stable film can be formed with good reproducibility, and the characteristics of the reflective mask base and the reflective mask can be stabilized.

由於反射型光罩基底10B於含有Sn之吸收層14之上具有防止層15,故於防止層15上形成穩定層21時,吸收層14之表面不會與氧接觸。例如,於使用反應性濺鍍法形成穩定層21之情形時,如上所述,使用於He、Ar或Kr等惰性氣體中混合氧之混合氣體、或於惰性氣體中選擇性地加入了氮、進而混合了氧之混合氣體作為濺鍍氣體。由於防止層15形成於吸收層14之上,故於形成穩定層21時,吸收層14之表面不會與作為濺鍍氣體之混合氣體接觸。因此,吸收層14之表面不會氧化,能夠防止於吸收層14之表面產生析出物。Since the reflective mask base 10B has the prevention layer 15 on the absorption layer 14 containing Sn, the surface of the absorption layer 14 does not come into contact with oxygen when the stabilizing layer 21 is formed on the prevention layer 15. For example, when the reactive sputtering method is used to form the stabilizing layer 21, as described above, a mixed gas of oxygen mixed with an inert gas such as He, Ar, or Kr, or nitrogen is selectively added to the inert gas, Furthermore, a mixed gas mixed with oxygen is used as a sputtering gas. Since the prevention layer 15 is formed on the absorption layer 14, when the stabilization layer 21 is formed, the surface of the absorption layer 14 does not come into contact with the mixed gas as the sputtering gas. Therefore, the surface of the absorption layer 14 is not oxidized, and it is possible to prevent the occurrence of precipitates on the surface of the absorption layer 14.

反射型光罩基底10B使用包含Ta之氧化物、氮氧化物或硼氧化物形成穩定層21,藉此,由於不會因清洗而產生穩定層21中之組成之變化,故能夠獲得耐清洗性更優異之反射型光罩基底及反射型光罩。The reflective mask substrate 10B uses an oxide, oxynitride, or boron oxide containing Ta to form the stabilizing layer 21, whereby no change in the composition of the stabilizing layer 21 due to cleaning can be achieved, so that cleaning resistance can be obtained More excellent reflective mask base and reflective mask.

反射型光罩基底10B藉由將穩定層21之膜厚設為10 nm以下,能夠一面謀求反射型光罩基底10B之薄膜化、反射型光罩之圖案之薄膜化,一面維持防止層15之耐清洗性。By setting the film thickness of the stabilizing layer 21 to 10 nm or less, the reflective mask substrate 10B can achieve thinning of the reflective mask substrate 10B and thinning of the pattern of the reflective mask, while maintaining the thickness of the prevention layer 15 Wash resistance.

再者,反射型光罩基底10B如圖8所示,與圖4所示之第1實施形態之反射型光罩基底10A同樣地,亦可於穩定層21上具備硬質光罩層17。 [實施例]Furthermore, as shown in FIG. 8, the reflective mask base 10B may be provided with a hard mask layer 17 on the stabilizing layer 21 in the same manner as the reflective mask base 10A of the first embodiment shown in FIG. 4. [Example]

例1係比較例,例2~例4係實施例。Example 1 is a comparative example, and Examples 2 to 4 are examples.

[例1] 將反射型光罩基底100示於圖9。反射型光罩基底100於圖1所示之第1實施形態之反射型光罩基底10A中,於吸收層14之上不具有防止層15。 (反射型光罩基底之製作) 使用SiO2 -TiO2 系玻璃基板(外形約152 mm見方,厚度約6.3 mm)作為成膜用基板。再者,玻璃基板之熱膨脹係數為0.02×10-7 /℃以下。對玻璃基板進行研磨,加工成表面粗糙度以均方根粗糙度Rq計為0.15 nm以下、平坦度為100 nm以下之平滑之表面。於玻璃基板之背面上,使用磁控濺鍍法,將膜厚約100 nm之Cr層成膜,形成靜電吸盤用背面導電層(導電膜)。Cr層之薄片電阻值為100 Ω/□左右。使用Cr膜將玻璃基板固定後,使用離子束濺鍍法於玻璃基板之表面上交替成膜Si膜及Mo膜,如此反覆40個週期。Si膜之膜厚設為約4.5 nm,Mo膜之膜厚設為約2.3 nm。藉此,形成合計之膜厚約272 nm((Si膜:4.5 nm+Mo膜:2.3 nm)×40)之反射層(多層反射膜)。其後,使用離子束濺鍍法將Ru層(膜厚約2.5 nm)於反射層之上成膜,形成保護層(保護膜)。接下來,藉由磁控濺鍍法,將包含Sn-Ta合金之膜厚40 nm之吸收層(吸收體膜)於保護層之上成膜。於濺鍍氣體中使用Ar氣體。濺鍍中使用之靶中,Sn為60 at%,Ta為40 at%,但經濺鍍之吸收層中之Ta含量為48 at%。再者,吸收層中之Sn含量及Ta含量使用螢光X射線分析法(XRF)(Olympus公司製造,Delta)進行測定。藉此,製作圖9所示之反射型光罩基底100。吸收層之膜厚使用X射線繞射裝置(RIGAKU股份有限公司製造,SmartLab HTP),利用XRR進行測定。再者,根據使用該裝置之X射線繞射(XRD)測定結果,確認包含Sn-Ta合金之吸收層為非晶。[Example 1] The reflective mask base 100 is shown in FIG. 9. The reflective mask substrate 100 does not have the prevention layer 15 on the absorption layer 14 in the reflective mask substrate 10A of the first embodiment shown in FIG. 1. (Fabrication of Reflective Mask Base) SiO 2 -TiO 2 based glass substrate (approximately 152 mm square and approximately 6.3 mm thick) was used as the substrate for film formation. Furthermore, the thermal expansion coefficient of the glass substrate is 0.02×10 -7 /°C or less. The glass substrate is ground and processed into a smooth surface with a surface roughness of rms roughness Rq of 0.15 nm or less and a flatness of 100 nm or less. On the back surface of the glass substrate, a magnetron sputtering method was used to form a Cr layer with a film thickness of about 100 nm to form a back conductive layer (conductive film) for electrostatic chuck. The sheet resistance of the Cr layer is about 100 Ω/□. After fixing the glass substrate with the Cr film, the Si film and the Mo film were alternately formed on the surface of the glass substrate by ion beam sputtering, and this was repeated for 40 cycles. The film thickness of the Si film is set to about 4.5 nm, and the film thickness of the Mo film is set to about 2.3 nm. By this, a reflective layer (multilayer reflective film) with a total film thickness of about 272 nm ((Si film: 4.5 nm+Mo film: 2.3 nm)×40) was formed. Thereafter, a Ru layer (thickness of about 2.5 nm) was formed on the reflective layer by ion beam sputtering to form a protective layer (protective film). Next, by a magnetron sputtering method, an absorber layer (absorber film) with a thickness of 40 nm including a Sn-Ta alloy is formed on the protective layer. Ar gas is used as the sputtering gas. Among the targets used in sputtering, Sn is 60 at% and Ta is 40 at%, but the Ta content in the sputtered absorption layer is 48 at%. In addition, the Sn content and Ta content in the absorption layer were measured using fluorescent X-ray analysis (XRF) (manufactured by Olympus, Delta). In this way, the reflective mask base 100 shown in FIG. 9 is manufactured. The film thickness of the absorption layer was measured by XRR using an X-ray diffraction device (manufactured by RIGAKU Co., Ltd., SmartLab HTP). Furthermore, from the results of X-ray diffraction (XRD) measurement using this device, it was confirmed that the absorption layer containing the Sn-Ta alloy was amorphous.

(反射型光罩基底之表面之觀察) 使用掃描式電子顯微鏡(Carl Zeiss公司製造,Ultra60)觀察反射型光罩基底100之表面。將反射型光罩基底之表面之觀察結果示於圖10。如圖10所示,於反射型光罩基底之表面觀察到微粒子。藉由能量分散型X射線分析(EDX)對該微粒子進行解析,結果確認微粒子由氧化錫形成。認為吸收層之表面之微粒子係於吸收層暴露於大氣時,吸收層中包含之Sn與大氣中之氧反應而生成者。由於此種微粒子存在於吸收層之蝕刻後作為圖案缺陷殘留於反射型光罩之情形,故而欠佳。(Observation of the surface of the reflective mask substrate) The surface of the reflective mask substrate 100 was observed using a scanning electron microscope (manufactured by Carl Zeiss, Ultra60). The observation result of the surface of the reflective mask base is shown in FIG. As shown in FIG. 10, particles are observed on the surface of the reflective mask base. The fine particles were analyzed by energy dispersive X-ray analysis (EDX), and as a result, it was confirmed that the fine particles were formed of tin oxide. It is believed that the fine particles on the surface of the absorption layer are produced when the absorption layer is exposed to the atmosphere, and Sn contained in the absorption layer reacts with oxygen in the atmosphere. Such fine particles exist in the absorption layer as a pattern defect and remain in the reflective mask after being etched, which is undesirable.

[例2] 本例中,於例1中製作之反射型光罩基底100之吸收層之上成膜4 nm之成為防止層之TaN膜,製作圖1所示之反射型光罩基底10A。再者,防止層使用反應性濺鍍法,使用將Ar及氮混合之混合氣體作為濺鍍氣體,Ar之流量設為70 sccm,氮之流量設為2 sccm。再者,於例1中製作之反射型光罩基底100自吸收層之形成中使用之成膜裝置之成膜室移至保管室,將保管室內設為高真空狀態進行保管,直至於其吸收層之上形成防止層。[Example 2] In this example, a 4 nm TaN film was formed on the absorption layer of the reflective mask substrate 100 produced in Example 1 as a preventive layer, and the reflective mask substrate 10A shown in FIG. 1 was produced. In addition, a reactive sputtering method was used for the prevention layer, and a mixed gas of Ar and nitrogen was used as the sputtering gas. The flow rate of Ar was 70 sccm, and the flow rate of nitrogen was 2 sccm. Furthermore, the reflective reticle substrate 100 produced in Example 1 was moved from the film forming room of the film forming apparatus used in the formation of the absorption layer to the storage room, and the storage room was stored in a high vacuum state until it was absorbed A prevention layer is formed on the layer.

(反射型光罩基底之表面之觀察) 使用掃描式電子顯微鏡觀察反射型光罩基底10A之表面。將反射型光罩基底10A之吸收層之表面之觀察結果示於圖11。如圖11所示,於反射型光罩基底10A之吸收層之表面未產生微粒子。可以說其原因在於:由於吸收層之表面存在防止層,故大氣中之氧不會與吸收層中包含之Sn接觸。(Observation of the surface of the reflective mask base) The surface of the reflective mask base 10A was observed using a scanning electron microscope. The observation result of the surface of the absorption layer of the reflective mask base 10A is shown in FIG. 11. As shown in FIG. 11, no particles are generated on the surface of the absorption layer of the reflective mask base 10A. It can be said that the reason is that, since there is a prevention layer on the surface of the absorption layer, oxygen in the atmosphere will not come into contact with Sn contained in the absorption layer.

[例3] 本例中,藉由磁控濺鍍法,於例1中製作之反射型光罩基底100之吸收層之上成膜2 nm之包含Ta之防止層,進而,藉由反應性濺鍍法,於防止層之上成膜2 nm之包含TaO之穩定層。藉此,製作圖7所示之反射型光罩基底10B。再者,於使用磁控濺鍍法將防止層成膜時,於濺鍍氣體中使用Ar氣體。於使用反應性濺鍍法將穩定層成膜時,使用將Ar及氧混合之混合氣體作為濺鍍氣體,Ar之流量設為40 sccm,氧之流量設為30 sccm。再者,於例1中製作之反射型光罩基底100自吸收層之形成中使用之成膜裝置之成膜室移至保管室,將保管室內設為高真空狀態進行保管,直至於其吸收層之上形成防止層。[Example 3] In this example, a 2 nm Ta-containing prevention layer was formed on the absorption layer of the reflective mask substrate 100 produced in Example 1 by magnetron sputtering, and further, by reactivity A sputtering method is used to form a 2 nm stable layer containing TaO on the prevention layer. With this, the reflective mask base 10B shown in FIG. 7 is produced. In addition, when forming the prevention layer by the magnetron sputtering method, Ar gas is used as the sputtering gas. When forming the stable layer by the reactive sputtering method, a mixed gas in which Ar and oxygen are mixed is used as the sputtering gas, the flow rate of Ar is set to 40 sccm, and the flow rate of oxygen is set to 30 sccm. Furthermore, the reflective reticle substrate 100 produced in Example 1 was moved from the film forming room of the film forming apparatus used in the formation of the absorption layer to the storage room, and the storage room was stored in a high vacuum state until it was absorbed A prevention layer is formed on the layer.

藉由XRR對成膜後之反射型光罩基底10B之防止層及穩定層進行測定,結果發現,Ta之膜厚成為0.9 nm,TaO之膜厚成為4.6 nm。認為其原因在於:於Ta膜上成膜TaO膜時,濺鍍氣體中包含之氧與Ta膜之Ta發生反應而成為TaO膜並膨脹。XRR was used to measure the prevention layer and the stabilization layer of the reflective mask substrate 10B after film formation. As a result, it was found that the film thickness of Ta was 0.9 nm and the film thickness of TaO was 4.6 nm. The reason is considered to be that when the TaO film is formed on the Ta film, oxygen contained in the sputtering gas reacts with Ta of the Ta film to become a TaO film and expand.

其後,使用乾式蝕刻裝置對圖7所示之反射型光罩基底10B進行乾式蝕刻。乾式蝕刻係使用F系氣體將防止層及穩定層去除後,使用Cl系氣體將吸收層去除。Thereafter, the reflective mask substrate 10B shown in FIG. 7 is dry-etched using a dry etching device. After the dry etching system uses the F-based gas to remove the prevention layer and the stable layer, the Cl-based gas is used to remove the absorption layer.

(反射型光罩基底之表面之觀察) 使用掃描式電子顯微鏡觀察反射型光罩基底10B之表面。將反射型光罩基底10B之表面之吸收層之觀察結果示於圖12。如圖12所示,於反射型光罩基底之表面未觀察到微粒子等析出物。本例中,於將防止層成膜時,作為濺鍍氣體,僅使用Ar。因此,由於吸收層之表面不會暴露於包含氧之環境,故存在於吸收層之表面之Sn不會與氧發生反應。藉此,可以說抑制了於吸收層之表面產生析出物。(Observation of the surface of the reflective mask substrate) The surface of the reflective mask substrate 10B was observed using a scanning electron microscope. The observation result of the absorption layer on the surface of the reflective mask base 10B is shown in FIG. 12. As shown in FIG. 12, no precipitates such as fine particles were observed on the surface of the reflective mask base. In this example, when forming the prevention layer, only Ar was used as the sputtering gas. Therefore, since the surface of the absorption layer is not exposed to the environment containing oxygen, Sn existing on the surface of the absorption layer does not react with oxygen. By this, it can be said that the generation of precipitates on the surface of the absorption layer is suppressed.

[例4] (反射型光罩基底之製作) 本例中,於例3中將包含Sn-Ta合金之吸收層成膜時,代替Sn-Ta合金靶而使用同時使用Sn靶及Ta靶之二元濺鍍法。繼而,於濺鍍氣體中使用Ar氣體,Ar之流量設為70 sccm,將對Sn靶之輸入功率設為130 W,將對Ta靶之輸入功率設為200 W。於進行二元濺鍍時,同時開始對Sn靶及Ta靶之帶電。關於對Sn靶及Ta靶之帶電之結束時刻,Sn靶設為自開始帶電520秒後,Ta靶設為自開始帶電608秒後。藉此,利用1次濺鍍連續形成包含Sn-Ta合金之膜厚35 nm之吸收層、及於吸收層之上包含Ta之膜厚2 nm之防止層。其後,於防止層之上,以與例3相同之方式,使用反應性濺鍍法成膜2 nm之包含TaO之穩定層。藉此,製作圖7所示之反射型光罩基底10B。再者,使用XRF對經濺鍍之吸收層中之Ta含量進行測定,結果為35%。[Example 4] (Fabrication of Reflective Photomask Base) In this example, when the absorption layer containing Sn-Ta alloy was formed into film in Example 3, instead of Sn-Ta alloy target, both Sn target and Ta target were used. Binary sputtering method. Then, Ar gas was used as the sputtering gas, the flow rate of Ar was set to 70 sccm, the input power to the Sn target was set to 130 W, and the input power to the Ta target was set to 200 W. When performing binary sputtering, the charging of the Sn target and the Ta target started simultaneously. Regarding the end timing of the charging of the Sn target and the Ta target, the Sn target is set to 520 seconds after the start of charging, and the Ta target is set to 608 seconds after the start of charging. In this way, an absorption layer containing a Sn-Ta alloy with a thickness of 35 nm and a prevention layer containing Ta with a thickness of 2 nm on the absorption layer are continuously formed by one sputtering. Thereafter, on the prevention layer, in the same manner as in Example 3, a 2 nm stable layer containing TaO was formed using a reactive sputtering method. With this, the reflective mask base 10B shown in FIG. 7 is produced. Furthermore, the content of Ta in the sputtered absorption layer was measured using XRF, and the result was 35%.

(反射型光罩基底之表面之觀察) 使用掃描式電子顯微鏡觀察本例中製作之反射型光罩基底10B之表面,結果於反射型光罩基底10B之表面未觀察到微粒子等析出物。如例2或例3般,於藉由2次濺鍍將吸收層與防止層成膜之情形時,需要將例1中將吸收層成膜而製作之反射型光罩基底100自吸收層之形成中使用之成膜裝置之成膜室移回保管室。保管室保持高真空,但由於微量殘留之氧,存在於吸收膜之表面產生氧化物之微粒子之危險性。本例中,由於在成膜裝置之成膜室中連續將吸收層及防止層成膜,而製作反射型光罩基底10B,故能夠減少於保管室之氧化物之微粒子之產生。又,由於藉由1次濺鍍即可完成,故能夠縮短反射型光罩基底10B之製作時間。(Observation of the surface of the reflective mask substrate) The surface of the reflective mask substrate 10B produced in this example was observed using a scanning electron microscope. As a result, no precipitates such as fine particles were observed on the surface of the reflective mask substrate 10B. As in Example 2 or Example 3, in the case where the absorption layer and the prevention layer are formed by two sputterings, it is necessary to form the reflective mask base 100 produced by forming the absorption layer in Example 1 from the absorption layer The film-forming chamber of the film-forming apparatus used in the formation was returned to the storage room. The storage room maintains a high vacuum, but due to a small amount of residual oxygen, there is a danger of generating oxide particles on the surface of the absorption film. In this example, since the absorption layer and the prevention layer are continuously formed in the film forming chamber of the film forming apparatus to produce the reflective mask base 10B, the generation of oxide fine particles in the storage room can be reduced. Moreover, since it can be completed by one sputtering, the manufacturing time of the reflective mask base 10B can be shortened.

如上所述,對實施形態進行了說明,但上述實施形態係作為示例提出者,本發明並不由上述實施形態所限定。上述實施形態能夠以其他各種形態實施,能夠於不脫離發明之主旨之範圍內進行各種組合、省略、置換、變更等。該等實施形態或其變化包含於發明之範圍或主旨中,並且包含於專利申請範圍中記載之發明及其均等之範圍內。As described above, the embodiments have been described, but the above embodiments are proposed as examples, and the present invention is not limited by the above embodiments. The above-described embodiments can be implemented in various other forms, and various combinations, omissions, substitutions, changes, etc. can be made without departing from the gist of the invention. Such embodiments or changes are included in the scope or gist of the invention, and are included in the invention described in the scope of the patent application and its equivalent scope.

本申請案主張基於2018年6月12日向日本專利廳提出申請之日本專利特願2018-112601號之優先權,將日本專利特願2018-112601號之全部內容援引至本申請案中。This application claims priority based on Japanese Patent Application No. 2018-112601 filed with the Japanese Patent Office on June 12, 2018, and the entire contents of Japanese Patent Application No. 2018-112601 are incorporated into this application.

10A、10B‧‧‧反射型光罩基底11‧‧‧基板11a‧‧‧第1主面11b‧‧‧第2主面12‧‧‧反射層13‧‧‧保護層14‧‧‧吸收層15‧‧‧防止層17‧‧‧硬質光罩層18‧‧‧背面導電層19‧‧‧抗蝕劑層20‧‧‧反射型光罩21‧‧‧穩定層100‧‧‧反射型光罩基底141‧‧‧吸收體圖案191‧‧‧抗蝕劑圖案S11~S14‧‧‧步驟X、Y、Z‧‧‧方向10A, 10B ‧‧‧reflective mask base 11‧‧‧ substrate 11a‧‧‧first main surface 11b‧‧‧second main surface 12‧‧‧reflective layer 13‧‧‧protective layer 14‧‧‧absorption layer 15‧‧‧Prevent layer 17‧‧‧ Hard mask layer 18‧‧‧ Back conductive layer 19‧‧‧Resist layer 20‧‧‧Reflective mask 21‧‧‧Stabilization layer 100‧‧‧Reflective light Cover base 141‧‧‧absorber pattern 191‧‧‧resist pattern S11~S14‧‧‧step X, Y, Z‧‧‧ direction

圖1係第1實施形態之反射型光罩基底之概略剖視圖。 圖2係表示反射型光罩基底之製造方法之一例之流程圖。 圖3係表示反射型光罩基底之其他形態之一例之概略剖視圖。 圖4係表示反射型光罩基底之其他形態之一例之概略剖視圖。 圖5係表示反射型光罩之構成之一例之概略剖視圖。 圖6(a)-(c)係對反射型光罩之製造步驟進行說明之圖。 圖7係第2實施形態之反射型光罩基底之概略剖視圖。 圖8係表示反射型光罩基底之其他形態之一例之概略剖視圖。 圖9係比較例1之反射型光罩基底之概略剖視圖。 圖10係表示比較例1之反射型光罩基底之吸收層之表面之觀察結果之圖。 圖11係表示實施例1之反射型光罩基底之吸收層之表面之觀察結果之圖。 圖12係表示實施例2之反射型光罩基底之吸收層之表面之觀察結果之圖。FIG. 1 is a schematic cross-sectional view of a reflective mask base of the first embodiment. 2 is a flowchart showing an example of a method of manufacturing a reflective mask base. FIG. 3 is a schematic cross-sectional view showing an example of other forms of the reflective mask base. FIG. 4 is a schematic cross-sectional view showing an example of other forms of the reflective mask base. 5 is a schematic cross-sectional view showing an example of the structure of a reflective mask. 6(a)-(c) are diagrams illustrating the manufacturing steps of the reflective mask. 7 is a schematic cross-sectional view of a reflective mask base in a second embodiment. FIG. 8 is a schematic cross-sectional view showing an example of other forms of the reflective mask base. 9 is a schematic cross-sectional view of the reflective mask base of Comparative Example 1. FIG. 10 is a graph showing the observation results of the surface of the absorption layer of the reflective mask base of Comparative Example 1. FIG. 11 is a diagram showing the observation results of the surface of the absorption layer of the reflective mask base of Example 1. FIG. 12 is a diagram showing the observation results of the surface of the absorption layer of the reflective mask base of Example 2. FIG.

10A‧‧‧反射型光罩基底 10A‧‧‧Reflective mask base

11‧‧‧基板 11‧‧‧ substrate

11a‧‧‧第1主面 11a‧‧‧1st main face

12‧‧‧反射層 12‧‧‧Reflective layer

13‧‧‧保護層 13‧‧‧Protective layer

14‧‧‧吸收層 14‧‧‧absorbent layer

15‧‧‧防止層 15‧‧‧Prevention layer

X、Y、Z‧‧‧方向 X, Y, Z‧‧‧ direction

Claims (15)

一種反射型光罩基底,其係於基板上自基板側依次具有反射EUV光之反射層、及吸收EUV光之吸收層者;且 上述吸收層含有Sn, 於上述吸收層之上具有防止上述吸收層氧化之防止層。A reflective reticle base, which has a reflection layer that reflects EUV light and an absorption layer that absorbs EUV light in order from the substrate side on the substrate; and The absorption layer contains Sn, An anti-oxidation layer for preventing oxidation of the absorption layer is provided on the absorption layer. 如請求項1之反射型光罩基底,其中上述防止層含有選自由Ta、Ru、Cr、Ti及Si所組成之群中的1種以上之元素,且不含有Sn及氧。The reflective reticle substrate according to claim 1, wherein the above-mentioned prevention layer contains one or more elements selected from the group consisting of Ta, Ru, Cr, Ti, and Si, and does not contain Sn and oxygen. 如請求項2之反射型光罩基底,其中上述防止層含有選自由Ta單質、Ru單質、Cr單質、Ti單質、Si單質、Ta之氮化物、Ru之氮化物、Cr之氮化物、Ti之氮化物、Si之氮化物、Ta之硼化物、Ru之硼化物、Cr之硼化物、Ti之硼化物、Si之硼化物及Ta之硼氮化物所組成之群中的1種以上之成分。The reflective reticle substrate according to claim 2, wherein the above-mentioned prevention layer contains a material selected from the group consisting of Ta elemental substance, Ru elemental substance, Cr elemental substance, Ti elemental substance, Si elemental substance, Ta nitride, Ru nitride, Cr nitride, Ti One or more components in the group consisting of nitrides, Si nitrides, Ta borides, Ru borides, Cr borides, Ti borides, Si borides, and Ta boron nitrides. 如請求項1至3中任一項之反射型光罩基底,其中上述防止層包含選自由He、Ne、Ar、Kr及Xe所組成之群中的1種以上之元素。The reflective reticle substrate according to any one of claims 1 to 3, wherein the prevention layer contains one or more elements selected from the group consisting of He, Ne, Ar, Kr, and Xe. 如請求項1至4中任一項之反射型光罩基底,其中上述防止層之膜厚為10 nm以下。The reflective reticle substrate according to any one of claims 1 to 4, wherein the film thickness of the above-mentioned prevention layer is 10 nm or less. 如請求項1至5中任一項之反射型光罩基底,其中上述吸收層含有選自由Ta、Cr及Ti所組成之群中的1種以上之元素。The reflective reticle substrate according to any one of claims 1 to 5, wherein the absorption layer contains one or more elements selected from the group consisting of Ta, Cr, and Ti. 如請求項1至6中任一項之反射型光罩基底,其於上述防止層之上具有穩定層。The reflective reticle substrate according to any one of claims 1 to 6, which has a stabilizing layer on the prevention layer. 如請求項7之反射型光罩基底,其中上述穩定層含有選自由包含Ta之氧化物、氮氧化物及硼氧化物所組成之群中的1種以上。The reflective reticle substrate according to claim 7, wherein the above-mentioned stabilizing layer contains one or more kinds selected from the group consisting of oxides containing Ta, nitrogen oxides, and boron oxides. 如請求項7或8之反射型光罩基底,其中上述穩定層之膜厚為10 nm以下。The reflective reticle substrate according to claim 7 or 8, wherein the film thickness of the above-mentioned stabilizing layer is 10 nm or less. 如請求項1至9中任一項之反射型光罩基底,其於上述反射層與上述吸收層之間具有保護層。The reflective reticle substrate according to any one of claims 1 to 9, which has a protective layer between the reflective layer and the absorption layer. 如請求項1至10中任一項之反射型光罩基底,其於上述防止層之上或上述防止層之最表面側之層之上具有硬質光罩層。The reflective reticle substrate according to any one of claims 1 to 10, which has a hard reticle layer on the above-mentioned prevention layer or a layer on the most surface side of the above-mentioned prevention layer. 如請求項11之反射型光罩基底,其中上述硬質光罩層包含選自由Cr、Si及Ru所組成之群中的至少一種元素。The reflective reticle substrate according to claim 11, wherein the hard mask layer includes at least one element selected from the group consisting of Cr, Si, and Ru. 一種反射型光罩,其於如請求項1至12中任一項之反射型光罩基底之上述吸收層形成有圖案。A reflective reticle having a pattern formed on the above-mentioned absorption layer of the reflective reticle substrate according to any one of claims 1 to 12. 一種反射型光罩基底之製造方法,其係於基板上自上述基板側依次具有反射EUV光之反射層、及吸收EUV光之吸收層之反射型光罩基底之製造方法,其包括如下步驟: 在上述基板上形成上述反射層; 在上述反射層之上形成含有Sn之上述吸收層;及 在上述吸收層之上形成防止上述吸收層氧化之防止層。A method for manufacturing a reflective mask base includes a reflective mask base having a reflective layer that reflects EUV light and an absorber layer that absorbs EUV light on the substrate from the side of the substrate. The method includes the following steps: Forming the reflective layer on the substrate; Forming the above-mentioned absorption layer containing Sn on the above-mentioned reflection layer; and An anti-oxidation layer for preventing oxidation of the absorption layer is formed on the absorption layer. 如請求項14之反射型光罩基底之製造方法,其藉由使用二元濺鍍法於成膜室內連續實施形成上述吸收層之步驟、及形成上述防止層之步驟。The manufacturing method of the reflective mask base according to claim 14, which continuously performs the step of forming the above-mentioned absorption layer and the step of forming the above-mentioned prevention layer in the film forming chamber by using a binary sputtering method.
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TWI785481B (en) * 2020-05-26 2022-12-01 台灣積體電路製造股份有限公司 Reflective mask and manufacturing method thereof
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