TW202008701A - Power converter - Google Patents
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- 239000003990 capacitor Substances 0.000 claims abstract description 16
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 claims description 10
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- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 5
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- 238000005516 engineering process Methods 0.000 description 5
- 238000005457 optimization Methods 0.000 description 5
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
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- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910002601 GaN Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B70/00—Technologies for an efficient end-user side electric power management and consumption
- Y02B70/10—Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
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Abstract
Description
本發明關於一種電源管理及控制方法以優化電源轉換器的性能,特別是關於一種返馳式電源轉換器。 The invention relates to a power management and control method to optimize the performance of a power converter, and in particular to a flyback power converter.
寬能隙半導體元件(wide-band-gap semiconductor devices)的普及使用及目前外部電源供應的尺寸縮小需求,例如用於筆電、平板、移動式裝置、遊戲主機及印表機的變壓器(adapters)或充電器,持續推動高效能及高功密的電源轉換技術之大量開發及研究工作。一般來說,通過增加切換頻率可以縮小開關模式電源的尺寸,因為被動元件(例如變壓器、輸入及輸出濾波器)的尺寸在較高的切換頻率時可以縮小。 Wide-band-gap semiconductor devices (wide-band-gap semiconductor devices) popularization and the current size of external power supply needs to shrink, such as notebooks, tablets, mobile devices, game consoles and printers (adapters) Or charger, continue to promote the large-scale development and research of high-efficiency and high-power density power conversion technology. In general, the size of a switch mode power supply can be reduced by increasing the switching frequency, because the size of passive components (such as transformers, input and output filters) can be reduced at higher switching frequencies.
隨著矽基元件接近其理論性能極限,電源供應器的進一步性能改善變得更加困難。不過,新興的寬能隙元件(例如氮化鎵基元件及碳化矽基元件)因為其具有遠低於矽同類元件(silicon counterparts)的閘極電荷及輸出電容,預期能夠帶來未來增值的能效改善。由於寬能隙元件可以在較高的切換頻率下工作而不會降低效率,因而可以進一步降低電源供應器的尺寸。 As silicon-based components approach their theoretical performance limits, further performance improvement of power supplies becomes more difficult. However, emerging wide bandgap devices (such as gallium nitride-based devices and silicon carbide-based devices) are expected to bring value-added energy efficiency in the future because they have gate charge and output capacitance much lower than silicon counterparts improve. Since the wide bandgap device can operate at a higher switching frequency without reducing efficiency, the size of the power supply can be further reduced.
在低功耗應用中,返馳式原型由於其簡單性及低成本而被廣 泛使用。為了在高切換頻率下達到高效能,切換損耗必須降低。採用各種軟開關(soft-switching)技術可以達到減少切換損耗的目的,這些技術利用電路寄生元件,例如變壓器的漏電感(leakage inductance)及半導體元件的電容,在一降低的電壓下開啟(turn on)開關,或是在一降低的電流下關閉(turn off)開關。具體來說,在零電壓開關(zero-voltage-switching,ZVS))技術下,通過在一零電壓下開啟裝置來消除導通開關的耗損;在零電流開關(zero-current-switching,ZCS)技術下,通過在一零電流下關閉(turn-off)裝置來消除關閉開關的耗損。 In low-power applications, flyback prototypes are widely used because of their simplicity and low cost. In order to achieve high efficiency at high switching frequencies, switching losses must be reduced. Various soft-switching technologies can be used to reduce switching losses. These technologies use circuit parasitic components, such as transformer leakage inductance and semiconductor component capacitance, to turn on at a reduced voltage. ) Switch, or turn off the switch at a reduced current. Specifically, under the zero-voltage-switching (ZVS) technology, the loss of the conduction switch is eliminated by turning on the device at a zero voltage; in the zero-current-switching (ZCS) technology Next, by turning off the device at zero current, the wear of closing the switch is eliminated.
返馳式電源轉換器的一個組成部分是箝位電路,其在主開關關閉(turn off)後用於處理儲存在返馳式變壓器之漏電感中的能量。一般來說,返馳式原型可以在各種箝位結構中實施。如圖1a及圖1b所示,兩個常見的箝位結構分別是RCD箝位及主動箝位(active clamp)。在RCD箝位中,儲存在返馳式變壓器之漏電感中的能量可以在箝位電阻(clamp resistor)中消除。在主動箝位中,儲存在漏電感中的能量可再循環使用於實現主開關之零電壓開關(ZVS)導通(turn-on)。特別注意地是,在RCD箝位結構中,主開關之零電壓開關(ZVS)的導通(turn-on)僅可以在輸入電壓VIN低於N倍之輸出電壓VO時達成,其中N是變壓器的線圈比例,也就是一次線圈的圈數及二次線圈的圈數比例。因此,由於零電壓開關(ZVS)及漏電感能量回收利用,主動箝位通常在一高負載及高輸入電壓之條件下表現出比RCD箝位更好的性能。相反地來說,在一低負載條件下,也就是當返馳式電源轉換器操作於不連續導通模式(discontinuous-conduction mode,DCM)且主動嵌位開關導通時,返馳式變壓器的磁化電感(magnetizing inductance)及電路寄生電容之 間的共振幾乎消失殆盡,在一低輸入電壓(也就是VIN<N*VO)下主動嵌位中開關的導通(turn-on)耗損大於主開關中零電壓開關(ZVS)導通所降低的耗損。進一步來說,由於在一較輕負載下儲存在返馳式變壓器之漏電感中的能量幾乎忽略不計,RCD箝位通常在一較低負載及低輸入電壓(也就是VIN<N*VO)之條件下表現出比主動箝位更好的性能。 An integral part of the flyback power converter is the clamping circuit, which is used to process the energy stored in the leakage inductance of the flyback transformer after the main switch is turned off. In general, the flyback prototype can be implemented in various clamping structures. As shown in FIG. 1a and FIG. 1b, two common clamp structures are RCD clamp and active clamp. In RCD clamping, the energy stored in the leakage inductance of the flyback transformer can be eliminated in the clamp resistor. In active clamping, the energy stored in the leakage inductance can be recycled for the turn-on of the zero-voltage switch (ZVS) of the main switch. In particular, in the RCD clamp structure, the turn-on of the zero-voltage switch (ZVS) of the main switch can only be achieved when the input voltage V IN is lower than the output voltage V O times N, where N is The coil ratio of the transformer, that is, the ratio of the number of primary coil turns and the number of secondary coil turns. Therefore, due to zero voltage switching (ZVS) and leakage inductance energy recovery, active clamping usually exhibits better performance than RCD clamping under conditions of high load and high input voltage. Conversely, under a low load condition, that is, when the flyback power converter operates in discontinuous-conduction mode (DCM) and the active clamping switch is turned on, the magnetizing inductance of the flyback transformer The resonance between the (magnetizing inductance) and the parasitic capacitance of the circuit has almost disappeared, and the turn-on loss of the switch in active clamping at a low input voltage (that is, V IN <N*V O ) is greater than that of the main switch. Reduced losses due to ZVS turn-on. Furthermore, since the energy stored in the leakage inductance of the flyback transformer under a lighter load is almost negligible, RCD clamping is usually performed at a lower load and low input voltage (that is, V IN <N*V O ) Shows better performance than active clamping.
因此,需要一種在整體線路及負載範圍下,能優化性能的返馳式電源轉換器。 Therefore, there is a need for a flyback power converter that can optimize performance over the entire line and load range.
本發明提供一種返馳式電源轉換器,其具有一混和式嵌位電路及一相應的電源管理單元,混和式嵌位電路也就是一種具有被動RCD電路及主動箝位電路之特性的組合電路,其在整體線路及負載範圍內大致上優化了返馳式電源轉換器的性能。根據本發明中一實施例,嵌位電路並聯返馳式變壓器的一次線圈,且其包括相互串聯的一具有開關及二極體之並聯電路及一具有電容及電阻之並聯電路。藉著檢測操作條件,電源管理單元將嵌位電路配置為一被動嵌位或一主動嵌位。於被動嵌位配置中,開關保持關閉。於主動嵌位配置中,開關在脈衝寬度調變(PMW)控制下工作,使得主開關的零電壓開關(zero-voltage switch,ZVS)導通。在一實施例中,電源管理單元包括一輸入電壓感測電路、一輸出電流感測電路以及一提供啟用/禁用訊號之電路來控制箝位電路的開關。 The invention provides a flyback power converter, which has a hybrid clamping circuit and a corresponding power management unit. The hybrid clamping circuit is also a combined circuit with the characteristics of a passive RCD circuit and an active clamping circuit. It substantially optimizes the performance of the flyback power converter in the overall line and load range. According to an embodiment of the invention, the clamping circuit is connected in parallel with the primary coil of the flyback transformer, and it includes a parallel circuit with switches and diodes and a parallel circuit with capacitors and resistors connected in series. By detecting the operating conditions, the power management unit configures the clamping circuit as a passive clamping or an active clamping. In the passive clamping configuration, the switch remains closed. In the active clamping configuration, the switch works under the control of pulse width modulation (PMW), so that the zero-voltage switch (ZVS) of the main switch is turned on. In one embodiment, the power management unit includes an input voltage sensing circuit, an output current sensing circuit, and a circuit that provides an enable/disable signal to control the switch of the clamp circuit.
為了達到上述之一或部份或全部目的或是其他目的,本發明實施例提供一種電源轉換器,用於接收一輸入電壓及提供一輸出電壓及一輸出電流至一負載。其包括:一變壓器,具有一次線圈及二次線圈,由該二 次線圈將該輸出電壓及該輸出電流提供至該負載;一第一開關,耦接該一次線圈,當該第一開關導通(turn on)時,該第一開關耦接該輸入電壓至該一次線圈;一嵌位電路,包括一第一及一第二並聯電路且該第一及該第二並聯電路相互串聯,其中該第一並聯電路包括一第二開關及一嵌位二極體,該第二並聯電路包括一嵌位電容及一嵌位電阻,使得該嵌位電路根據該第二開關是關閉(close)或開啟(open)來提供一主動嵌位或一被動嵌位;一控制器,藉由週期性地導通(turn on)及關閉(turn off)該第一開關用以調控該輸出電壓或該輸出電流;以及,一電源管理單元,根據該電源轉換器的操作條件,用以啟用或禁用該第二開關的切換。 In order to achieve one, part, or all of the foregoing or other objectives, embodiments of the present invention provide a power converter for receiving an input voltage and providing an output voltage and an output current to a load. It includes: a transformer with a primary coil and a secondary coil, the secondary coil provides the output voltage and the output current to the load; a first switch, coupled to the primary coil, when the first switch is turned on ( turn on), the first switch couples the input voltage to the primary coil; an clamping circuit includes a first and a second parallel circuit and the first and the second parallel circuit are connected in series with each other, wherein the first A parallel circuit includes a second switch and a clamping diode. The second parallel circuit includes a clamping capacitor and a clamping resistor, so that the clamping circuit is closed or opened according to whether the second switch is closed open) to provide an active clamping or a passive clamping; a controller to periodically turn on and turn off the first switch to regulate the output voltage or the output current; and A power management unit is used to enable or disable the switching of the second switch according to the operating conditions of the power converter.
在一實施例中,電源管理單元使得該第二開關保持持續關閉(off)以用於該操作條件的一組。 In one embodiment, the power management unit keeps the second switch continuously off for the set of operating conditions.
在一實施例中,操作條件依據該輸入電壓、一通過該第一開關的電流、該輸出電壓、該輸出電流及一切換頻率的至少其中一個來決定。一實施例更包括耦接該二次線圈至該負載之一整流器,其中該操作條件依據一通過該整流器的電流來決定。 In one embodiment, the operating condition is determined based on at least one of the input voltage, a current through the first switch, the output voltage, the output current, and a switching frequency. An embodiment further includes a rectifier coupling the secondary coil to the load, wherein the operating condition is determined according to a current through the rectifier.
在一實施例中,電源轉換器操作於連續導通模式、不連續導通模式或一位於連續導通模式及不連續導通模式之間的臨界。 In one embodiment, the power converter operates in continuous conduction mode, discontinuous conduction mode or a threshold between continuous conduction mode and discontinuous conduction mode.
在一實施例中,電源管理單元優化轉換效率、元件應力、電磁干擾性能及變壓器性能的至少其中一個。 In one embodiment, the power management unit optimizes at least one of conversion efficiency, component stress, electromagnetic interference performance, and transformer performance.
在一實施例中,電源管理單元根據該操作條件選定該電源轉換器操作於連續導通模式、不連續導通模式或一位於連續導通模式及不連續導通模式之間的臨界的至少其中一個。 In an embodiment, the power management unit selects the power converter to operate in the continuous conduction mode, the discontinuous conduction mode, or at least one of the threshold between the continuous conduction mode and the discontinuous conduction mode according to the operating condition.
在一實施例中,該第一開關及該第二開端於操作期間不會同時導通(turn on)。 In one embodiment, the first switch and the second switch will not turn on simultaneously during operation.
在一實施例中,嵌位電路以並聯方式耦接該變壓器的該一次線圈。 In one embodiment, the clamping circuit is coupled in parallel to the primary coil of the transformer.
在一實施例中,嵌位電路以並聯方式耦接該第一開關。 In one embodiment, the clamping circuit is coupled to the first switch in parallel.
在一實施例中,第一開關於零電壓被導通(turn on);或是當該輸入電壓大於該輸出電壓的N倍時,該第一開關於一電壓大致等於該輸入電壓及N倍的該輸出電壓之間的差值時導通(turn on),其中N是該一次線圈圈數及該二次線圈圈數之比。 In an embodiment, the first switch is turned on at zero voltage; or when the input voltage is greater than N times the output voltage, the first switch at a voltage is approximately equal to the input voltage and N times The difference between the output voltages turns on, where N is the ratio of the number of primary coil turns to the number of secondary coil turns.
在一實施例中,該第二開關之一內建二極體(body diode)作為該嵌位二極體。 In one embodiment, one of the second switches has a built-in diode as the embedded diode.
在一實施例中,更包括一濾波電容器並聯該負載,其中該濾波電容器及該負載耦接該變壓器之該二級線圈。在一實施例中,濾波電容器及該負載通過一整流二極體耦接該變壓器之該二級線圈。在一實施例中,該濾波電容器及該負載通過一第三開關耦接該變壓器之該二級線圈。其中該第三開關提供整流。 In an embodiment, a filter capacitor is further included in parallel with the load, wherein the filter capacitor and the load are coupled to the secondary coil of the transformer. In one embodiment, the filter capacitor and the load are coupled to the secondary coil of the transformer through a rectifying diode. In one embodiment, the filter capacitor and the load are coupled to the secondary coil of the transformer through a third switch. The third switch provides rectification.
在一實施例中,當該第二開關禁斷(disable)時,該第一開關於通過該第一開關之一谷值電壓時導通(turn on)。 In one embodiment, when the second switch is disabled, the first switch turns on when passing a valley voltage of the first switch.
在一實施例中,該第二開關於通過該第一開關之一峰值電壓時導通(turn on)。 In one embodiment, the second switch turns on when passing a peak voltage of the first switch.
在一實施例中,其中該第一開關及該第二開關中至少其一包括一氮化鎵(GaN)開關或一碳化矽(SiC)開關。 In an embodiment, at least one of the first switch and the second switch includes a gallium nitride (GaN) switch or a silicon carbide (SiC) switch.
在一實施例中,該第二開關包括一增強型氮化鎵(GaN)開關。其中該氮化鎵(GaN)開關通過開關的反向導通來承載一反向電流。 In one embodiment, the second switch includes an enhancement mode gallium nitride (GaN) switch. The gallium nitride (GaN) switch carries a reverse current through the reverse conduction of the switch.
下方結合圖式提供詳細描述,以更能理解本發明。 The following provides a detailed description in conjunction with the drawings to better understand the present invention.
200、500、600、700‧‧‧返馳式電源轉換器 200, 500, 600, 700 ‧‧‧Flyback power converter
201‧‧‧變壓器 201‧‧‧Transformer
202‧‧‧(嵌位)電容C 202‧‧‧ (embedded) capacitor C
203‧‧‧(嵌位)電阻R 203‧‧‧(embedded) resistance R
204‧‧‧(嵌位)二極體D 204‧‧‧ (embedded) diode D
205‧‧‧嵌位開關(第二開關) 205‧‧‧Embedded switch (second switch)
206‧‧‧主開關(第一開關) 206‧‧‧Main switch (first switch)
207‧‧‧輸出電容(CO) 207‧‧‧ Output capacitance (C O )
208‧‧‧同步整流開關(第三開關) 208‧‧‧Synchronous rectifier switch (third switch)
209‧‧‧負載(Load) 209‧‧‧Load
220‧‧‧混合式嵌位電路 220‧‧‧hybrid embedded circuit
260‧‧‧控制表 260‧‧‧Control table
261‧‧‧控制器 261‧‧‧Controller
262‧‧‧電源管理單元 262‧‧‧Power Management Unit
501、502、503‧‧‧MOSFET開關 501, 502, 503‧‧‧MOSFET switch
601‧‧‧二極體 601‧‧‧Diode
EN‧‧‧啟用訊號 EN‧‧‧Enable signal
IO‧‧‧輸出電流 I O ‧‧‧ output current
ISW1‧‧‧主開關電流 I SW1 ‧‧‧ Main switch current
ISW2、ISW3‧‧‧電流 I SW2 , I SW3 ‧‧‧ current
SW1、SW2、SW3‧‧‧控制訊號(Control signals) SW 1 、SW 2 、SW 3 ‧‧‧Control signals
VIN‧‧‧輸入電壓 V IN ‧‧‧ input voltage
VO‧‧‧輸出電壓 V O ‧‧‧ output voltage
VSW1‧‧‧主開關電壓 V SW1 ‧‧‧ main switch voltage
VCTRL、VGS1、VGS2‧‧‧電壓 V CTRL , V GS1 , V GS2 ‧‧‧ voltage
圖1a,是一種具有RCD箝位的習知返馳式電源轉換器。 Figure 1a is a conventional flyback power converter with RCD clamping.
圖1b,是一種具有主動箝位(active clamp)的習知返馳式電源轉換器。 Figure 1b is a conventional flyback power converter with active clamps.
圖2,是本發明一實施例中具有混合式箝位電路220的返馳式電源轉換器200之電路示意圖。 FIG. 2 is a schematic circuit diagram of a
圖3,是本發明一實施例中關於輸出電流IO及輸入電壓VIN於主動箝位操作下及被動箝位操作下的所需操作區域。 FIG. 3 is a required operation area for output current I O and input voltage V IN under active clamping operation and passive clamping operation in an embodiment of the present invention.
圖4,是本發明一實施例中在圖3之操作點A及B下,輸入電壓VIN、輸出電流IO、控制訊號EN、主開關206之開關控制訊號SW1及嵌位開關205之開關控制訊號SW2的訊號轉換圖。 FIG. 4 is an input voltage V IN , an output current I O , a control signal EN, a switch control signal SW 1 of the
圖5,是本發明一實施例中圖2之返馳式電源轉換器200中分別採用矽基金氧半場效電晶體(silicon Metal Oxide Semiconductor Field Effect Transistor,MOSFET)開關501、502及503以實現主開關206、嵌位開關205及同步整流開關208的實施電路500。 FIG. 5 shows that in the
圖6,是本發明一實施例中圖5之返馳式電源轉換器中提供額外二極體601以實現被動嵌位結構之實施電路600。 FIG. 6 is an
圖7,是本發明另一實施例中具有混合式箝位電路720的返馳式電源轉換器700之電路示意圖。 FIG. 7 is a schematic circuit diagram of a
圖8a,是當返馳式電源轉換器200以連續導通模式(CCM)在被動箝位操作下的時序波形圖。 FIG. 8a is a timing waveform diagram when the
圖8b,是當返馳式電源轉換器200於CCM/DCM邊界在被動箝位操作下的時序波形圖。 FIG. 8b is a timing waveform diagram of the
圖8c,是當返馳式電源轉換器200以不連續導通模式(DCM)在被動箝位操作下的時序波形圖。 FIG. 8c is a timing waveform diagram of the
圖9a,是當返馳式電源轉換器200以CCM在主動箝位操作下的時序波形圖。 FIG. 9a is a timing waveform diagram when the
圖9b,是當返馳式電源轉換器200於CCM/DCM邊界在主動箝位操作下的時序波形圖。 9b is a timing waveform diagram of the
圖9c,是當返馳式電源轉換器200以DCM在主動箝位操作下的時序波形圖。 FIG. 9c is a timing waveform diagram when the
圖2是本發明一實施例中具有混合式箝位電路220的返馳式電源轉換器200之電路示意圖。如圖2所示,混合式箝位電路220並聯至返馳式變壓器201的一次線圈,且其包括相互串聯的一具有電容202及電阻203之並聯電路及一具有開關205及二極體204之並聯電路。圖2也示意出控制表260,其包括一控制器(Controller)261及一電源管理單元(Power Management)262。特別注意地是,控制器261及電源管理單元262可以透過硬體、軟體或任何軟體及硬體的組合來實施。一般而言,硬體實施包括類比數位電路(analog and digital circuits),而軟體實施包括一或多個微控制器、類比數位信號處理器或是兩者,以指定控制器261和電源管理單元262執行運算。 FIG. 2 is a circuit diagram of a
控制器261提供用於主開關206之控制訊號(Control signals)SW1、用於嵌位開關205之控制訊號SW2以及控制訊號SW3(若有的話,用於同步整流開關208)以調控輸出電壓、輸出電流或兩者。在圖2所示之實施例中,控制器261依據通過輸出電容207之感測輸出電壓VO、流經負載209之感測輸出電流IO、感測主開關電流ISW1、感測主開關電壓VSW1以及由電源管理單元262提供之主動箝位啟用訊號EN,以產生輸出控制序號。不過,控制器261也可以通過感測其他轉換器的變量來實施。此外,若僅調控一個輸出變量(例如輸出電壓VO或輸出電流IO),則不需感測未調控的變量。 The
電源管理單元262依據返馳式電源轉換器200的操作條件,以產生主動箝位啟用訊號EN,來啟用嵌位開關205之控制訊號SW2的主動控制。在圖2之一實施例中,返馳式電源轉換器200的操作條件是依據感測輸出電壓VO、輸出電流IO及輸入電壓VIN來決定,其中當輸出電壓VO是定值時,輸出電流IO及輸入電壓VIN也足以決定返馳式電源轉換器200的操作條件。其他變量(例如通過主開關之電流ISW1、通過主開關之電壓VSW1、通過二次線圈耦接整流器之電流ISW3及切換頻率)也可以用來決定返馳式電源轉換器200的操作條件。如圖2所示,當訊號EN為低狀態(LOW),混合式嵌位電路220通過開啟(opening)開關205來配置為一被動嵌位(passive clamp),以構成被動嵌位操作(passive clamp operation)。相反地,當訊號EN為高狀態(HIGH),混合式嵌位電路220通過箝位開關205切換與主開關206相同頻率下,使得主開關206在零電壓開關(ZVS)條件下導通,配置為一主動嵌位(active clamp),以構成主動嵌位操作(active clamp operation)。在主動嵌位操作期間,主開關206及箝位開關205不在同一時間下同時導通,例如主開關 206關閉(turn off)之後,箝位開關205才導通(turn on);反之亦然。 The
圖3及圖4示意混合式箝位電路220的工作原理。圖3是本發明一實施例中關於輸出電流IO及輸入電壓VIN於PCL及ACL操作下(分別於被動箝位操作下及主動箝位操作下)的所需操作區域。在圖3中,操作區域PCL及ACL之間的界線由虛線表示,是由數個較佳優化標準(例如最大效率)所決定。舉例而言,當返馳式電源轉換器200之輸入電壓VIN及輸出電流IO所有數值對應如圖3之操作點A所示,則被動箝位操作是最佳的,使得電源管理單元262將訊號EN設置至低狀態(LOW)。因此,配合參照圖4,在操作點A上,具有混合式箝位電路220之返馳式電源轉換器200是在被動箝位配置下(也就是僅調控主開關206之控制訊號SW1)。相反地,當返馳式電源轉換器200之輸入電壓VIN及輸出電流IO所有數值對應如圖3之操作點B所示,則主動箝位操作是最佳的,使得電源管理單元262將訊號EN設置至高狀態(HIGH)。因此,配合參照圖4,具有混合式箝位電路220之返馳式電源轉換器200是配置在主動箝位下。在主動箝位配置下,主開關206之控制訊號SW1及箝位開關205之控制訊號SW2皆被調控。 3 and 4 illustrate the working principle of the
一般而言,被動箝位操作下及主動箝位操作下的所需操作區域可基於任意設計之優化標準所決定。舉例來說,除了轉換效率,元件應力(component stress)、電磁干擾(electromagnetic interference,EMI))及變壓器性能也是優化標準。所需操作區域可經由分析或經驗來決定,例如通過在原型電路上計算、模擬或測量。無論是分析還是經驗,都會在被動箝位操作下及主動箝位操作下數個操作點評估所需的優化標準。然後可以定義在有利被動箝位操作區域及主動箝位操作區域之間的邊界,並用於電源管理 單元262的電源管理演算中實施。在數位實施(digital implementation)中,舉例來說,邊界操作點(boundary operating points)可儲存在查找表中以方便電源管理演算動態地測試一實際操作點,進而在被動箝位操作及主動箝位操作之間選擇較佳的操作。 In general, the required operating area under passive clamping operation and active clamping operation can be determined based on the optimization criteria of any design. For example, in addition to conversion efficiency, component stress, electromagnetic interference (EMI) and transformer performance are also optimization criteria. The required operating area can be determined through analysis or experience, for example by calculation, simulation or measurement on the prototype circuit. Whether it is analysis or experience, the required optimization criteria will be evaluated at several operating points under passive clamping operation and under active clamping operation. The boundary between the advantageous passive clamping operation area and the active clamping operation area can then be defined and used in the power management calculation of the
圖5是本發明一實施例中圖2之返馳式電源轉換器200中分別採用矽基金氧半場效電晶體(silicon Metal Oxide Semiconductor Field Effect Transistor,MOSFET)開關501、502及503以實現主開關206、嵌位開關205及同步整流開關208的實施電路500。在圖5中,MOSEFET嵌位開關502中內建二極體(body diode)作為被動嵌位結構中的二極體204。不過,在圖6的實施電路600中,一額外二極體601連接MOSEFET嵌位開關502,以實現被動嵌位結構。本發明中圖2、圖5及圖6中的實施例也可以如圖7,將混合式箝位電路220並聯至主開關206。 5 is a schematic diagram of a
本發明實施例中,也可以採用氮化鎵(GaN)開關或碳化矽(SiC)開關來實施。具體來說,如有助益,圖2中的主開關206、嵌位開關205及同步整流開關208的其中之一部份或全部也可以採用增強型(enhanced-mode)或串疊式(cascode)氮化鎵(GaN)高電子遷移率電晶體(High Electron Mobility Transistor,HEMT),或是碳化矽(SiC)MOSEFET來實施。在一實施例中,當嵌位開關205採用不具有內建二極體(body diode)的增強型氮化鎵(GaN)HEMT,通過開關的反向導通來承載一流經開關的反向電流。 In the embodiments of the present invention, a gallium nitride (GaN) switch or a silicon carbide (SiC) switch may also be used for implementation. Specifically, if it is helpful, some or all of the
根據圖2中實施於控制器261的一控制演算法,具有混合式箝位電路220之電源轉換器200可以操作於連續導通模式(continuous-conduction mode,CCM)、不連續導通模式 (discontinuous-conduction mode,DCM)或一位於連續導通模式及不連續導通模式之間的臨界(CCM/DCM)。如圖8a所示,當混合式箝位電路220配置於一被動嵌位電路時,在連續導通模式(CCM)下工作的主開關206在電壓VSW1=VIN+NVO時導通(turn on),其中N是一次線圈圈數及二次線圈圈數之比。圖8a之時序波形圖也示意關鍵訊號的波形,其包括(i)跨接一電流感測電阻(current sensing resistor)RCS(未顯示於圖2中)且承載電流ISW1之主開關206的電位差(voltage drop)在主開關206關閉(turn off)之前瞬間增加至控制電壓VCTRL;(ii)電壓VGS1表示主開關206中閘極至源極(gate-to-source)電壓;以及(iii)電壓VGS2表示箝位開關205中閘極至源極(gate-to-source)電壓。於圖8b及圖8c中,分別是在連續導通模式及不連續導通模式之間的臨界(CCM/DCM)以及不連續導通模式(DCM)下,主開關206通過波谷切換(valley switching)來導通(turns-on)。具體而言,如圖8b所示,主開關206在連續導通模式及不連續導通模式間的臨界(CCM/DCM)下於第一波谷導通(turns on)。如圖8c所示,主開關206在不連續導通模式(DCM)下於第二波谷或隨後的一波谷時導通(turns on)。為了實現主開關206的波谷切換(valley switching),圖2中的控制器261可包括一波谷偵測電路(valley detection circuit)及一波谷計數電路(valley counter circuit)。 According to a control algorithm implemented in the
如圖9a-9c中,當混合式箝位電路220配置於一主動嵌位電路時,主開關206可以於三種模式(CCM,CCM/DCM及DCM)操作下利用零電壓開關(ZVS)導通。為了實現主開關206的零電壓開關(ZVS)切換,圖2中的控制器261包括一波峰偵測電路(peak detection circuit)及一波峰計數電路(peak counter circuit)。如圖9c所示,混合式嵌位電路220在電壓VSW1的一適 時波峰偵測後導通(turns on)。 As shown in FIGS. 9a-9c, when the
無論在被動嵌位操作或主動嵌位操作下,選擇操作模式是為了在一給定操作條件下達到最佳性能。舉例來說,當電源轉換器200於高頻中配置在被動嵌位操作時,因為CCM/DCM提供零電壓開關(ZVS)或鄰近主開關206的零電壓開關(ZVS)及次級側整流二極管或同步整流開關208的零電流開關(zero-current-switching,ZCS),CCM/DCM在一中度負載或滿載下或是低輸入電壓VIN條件下是最佳操作模式。 Whether in passive or active clamping operation, the operating mode is selected to achieve the best performance under a given operating condition. For example, when the
同樣地,在輕度負載下,因為可能的頻率折返(也就是對應於較小的負載或較大的輸入電壓,降低切換頻率),DCM模式通常是較佳的。頻率折返(frequency foldback)減少切換損失並改善轉換效率。 Similarly, under light loads, because of possible frequency foldback (that is, corresponding to a smaller load or a larger input voltage, reducing the switching frequency), the DCM mode is generally preferred. Frequency foldback reduces switching losses and improves conversion efficiency.
當返馳式電源轉換器200配置在主動嵌位操作時,返馳式電源轉換器200可以根據操作條件選定操作於連續導通模式(CCM)、不連續導通模式(DCM)或一位於連續導通模式及不連續導通模式之間的臨界(CCM/DCM)的至少其中一個。 When the
一般而言,用於被動嵌位操作或主動嵌位操作的操作模式優化可以在電源管理單元262或控制器261中執行,或者在兩者中執行。當作為一部分的電源管理單元262,電源管理單元262除了控制信號EN之外,還向控制器261提供附加信息(圖中未示出)例如操作模式,來明確指定。 Generally speaking, the operation mode optimization for the passive clamping operation or the active clamping operation may be performed in the
以上詳細描述是為了提供本發明的具體實施方式,但不限與此。在本發明揭露範圍內,仍然可以進行許多變化或修改。以下申請專利範圍闡述了本發明。 The above detailed description is intended to provide specific embodiments of the present invention, but is not limited thereto. Many changes or modifications can still be made within the scope of the disclosure. The following patent application scope illustrates the invention.
200‧‧‧返馳式電源轉換器 200‧‧‧Flyback power converter
201‧‧‧變壓器 201‧‧‧Transformer
202‧‧‧(嵌位)電容C 202‧‧‧ (embedded) capacitor C
203‧‧‧(嵌位)電阻R 203‧‧‧(embedded) resistance R
204‧‧‧(嵌位)二極體D 204‧‧‧ (embedded) diode D
205‧‧‧嵌位開關(第二開關) 205‧‧‧Embedded switch (second switch)
206‧‧‧主開關(第一開關) 206‧‧‧Main switch (first switch)
207‧‧‧輸出電容(CO) 207‧‧‧ Output capacitance (C O )
208‧‧‧同步整流開關(第三開關) 208‧‧‧Synchronous rectifier switch (third switch)
209‧‧‧負載(Load) 209‧‧‧Load
220‧‧‧混合式嵌位電路 220‧‧‧hybrid embedded circuit
260‧‧‧控制表 260‧‧‧Control table
261‧‧‧控制器 261‧‧‧Controller
262‧‧‧電源管理單元 262‧‧‧Power Management Unit
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| TWI798785B (en) * | 2021-08-06 | 2023-04-11 | 葉文中 | Primary-side controllers, secondary-side controllers, control methods, and relevant isolated power supplies |
| TWI832595B (en) * | 2022-12-02 | 2024-02-11 | 芯源系統有限公司 | Switching mode power supply, control circuit and control method thereof |
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| TWI712253B (en) * | 2019-12-04 | 2020-12-01 | 儀鼎儀器股份有限公司 | Snubber circuit to reduce power consumption of flyback converter |
| AU2022308626B2 (en) * | 2021-07-09 | 2025-10-23 | S&C Electric Company | Method and apparatus for energy harvesting from a current source |
| WO2024077528A1 (en) * | 2022-10-12 | 2024-04-18 | Innoscience (Shenzhen) Semiconductor Co., Ltd. | GaN-BASED SWITCHED-MODE POWER SUPPLY WITH PLANAR TRANSFORMER |
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| TWI285468B (en) * | 2005-07-07 | 2007-08-11 | Delta Electronics Inc | DC-AC converter and controlling method thereof |
| TWI462448B (en) * | 2011-02-23 | 2014-11-21 | Fsp Technology Inc | Power converter and control method of power converter |
| TWI536409B (en) * | 2015-09-11 | 2016-06-01 | 萬國半導體(開曼)股份有限公司 | Novel pulse transformer |
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| TWI832595B (en) * | 2022-12-02 | 2024-02-11 | 芯源系統有限公司 | Switching mode power supply, control circuit and control method thereof |
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