TW201932241A - Flange replacing mechanism, cutting device, flange replacing and cut product manufacturing method by which automatic replacement of flanges is made possible - Google Patents
Flange replacing mechanism, cutting device, flange replacing and cut product manufacturing method by which automatic replacement of flanges is made possible Download PDFInfo
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- TW201932241A TW201932241A TW108103398A TW108103398A TW201932241A TW 201932241 A TW201932241 A TW 201932241A TW 108103398 A TW108103398 A TW 108103398A TW 108103398 A TW108103398 A TW 108103398A TW 201932241 A TW201932241 A TW 201932241A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B45/00—Means for securing grinding wheels on rotary arbors
- B24B45/006—Quick mount and release means for disc-like wheels, e.g. on power tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/12—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for securing to a spindle in general
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
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- H10P52/00—
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- H10P72/04—
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- H10P72/0428—
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- H10P72/70—
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- H10P95/00—
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Dicing (AREA)
- Details Of Cutting Devices (AREA)
- Nonmetal Cutting Devices (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
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Abstract
本發明涉及一種凸緣更換機構、切斷裝置、凸緣更換及切斷品製造的方法。能實現凸緣的自動更換。凸緣更換機構(120)是能夠更換對刀片(22)進行保持的凸緣的凸緣更換機構(120),包括:外凸緣更換部(130),能將第一外凸緣(23a)更換為具有與第一外凸緣(23a)不同的直徑的第二外凸緣;以及內凸緣更換部(140),能將第一內凸緣(20a)更換為具有與所述第一內凸緣(20a)不同的直徑的第二內凸緣(20b)。The invention relates to a flange replacement mechanism, a cutting device, a flange replacement and a method for manufacturing a cut product. Can realize the automatic replacement of the flange. The flange replacement mechanism (120) is a flange replacement mechanism (120) capable of replacing a flange holding the blade (22), and includes an outer flange replacement portion (130) and a first outer flange (23a). Replacement with a second outer flange having a diameter different from that of the first outer flange (23a); and an inner flange replacement part (140) capable of replacing the first inner flange (20a) with The inner flange (20a) is a second inner flange (20b) with a different diameter.
Description
本發明涉及一種凸緣更換機構、切斷裝置、凸緣更換方法以及切斷品的製造方法。The present invention relates to a flange replacement mechanism, a cutting device, a flange replacement method, and a method for manufacturing a cut product.
在日本專利特開2010-036291號公報(專利文獻1)中,記載了一種包括固定凸緣及裝卸凸緣的切斷裝置。在專利文獻1記載的切斷裝置中,為了延長切削刀片的壽命,當切刀因切削而磨損且突出量變得不充分時,藉由將固定凸緣及裝卸凸緣更換為小徑的固定凸緣及裝卸凸緣,使經磨損的切刀突出而確保充分的突出量。
[現有技術文獻]
[專利文獻]
[專利文獻1] 日本專利特開2010-036291號公報Japanese Patent Application Laid-Open No. 2010-036291 (Patent Document 1) describes a cutting device including a fixing flange and a mounting flange. In the cutting device described in Patent Document 1, in order to extend the life of the cutting insert, when the cutter is worn due to cutting and the protrusion amount becomes insufficient, the fixing flange and the mounting flange are replaced with small-diameter fixing projections. Edge and mounting and unloading flanges make the worn cutter protrude to ensure sufficient protrusion.
[Prior Art Literature]
[Patent Literature]
[Patent Document 1] Japanese Patent Laid-Open No. 2010-036291
[發明所欲解決之課題][Problems to be Solved by the Invention]
但是,在專利文獻1記載的切斷裝置中,既沒有記載也沒有暗示自動地裝卸內凸緣及外凸緣。因此,本領域技術人員基於專利文獻1的記載,利用人工作業來更換凸緣,而無法實現凸緣的自動更換。
[解決課題之手段]However, in the cutting device described in Patent Document 1, neither the description nor the suggestion of automatically attaching and detaching the inner flange and the outer flange is made. Therefore, those skilled in the art based on the description of Patent Document 1, use manual operation to replace the flanges, but cannot automatically replace the flanges.
[Means for solving problems]
根據本文所公開的實施方式,能夠提供一種凸緣更換機構,其是能夠更換對刀片進行保持的凸緣的凸緣更換機構,且所述凸緣更換機構包括:外凸緣更換部,能將第一外凸緣更換為具有與第一外凸緣不同的直徑的第二外凸緣;以及內凸緣更換部,能將第一內凸緣更換為具有與第一內凸緣不同的直徑的第二內凸緣。According to the embodiments disclosed herein, a flange replacement mechanism can be provided, which is a flange replacement mechanism capable of replacing a flange that holds a blade, and the flange replacement mechanism includes an outer flange replacement part that can The first outer flange is replaced with a second outer flange having a diameter different from the first outer flange; and the inner flange replacement portion is capable of replacing the first inner flange with a diameter different from the first inner flange. Second inner flange.
根據本文所公開的實施方式,能夠提供一種切斷裝置,此切斷裝置包括所述凸緣更換機構、刀片以及主軸部。According to the embodiments disclosed herein, it is possible to provide a cutting device including the flange replacement mechanism, a blade, and a main shaft portion.
根據本文所公開的實施方式,能夠提供一種凸緣更換方法,其是更換對刀片進行保持的凸緣的凸緣更換方法,且所述凸緣更換方法包括:從主軸部卸下第一外凸緣及刀片的步驟;利用吸附單元對第一外凸緣及所述刀片進行保持,並從主軸部移動至收納部的步驟;從主軸部卸下第一內凸緣的步驟;在主軸部安裝具有與第一內凸緣不同的直徑的第二內凸緣的步驟;以及在主軸部安裝具有與第一外凸緣不同的直徑的第二外凸緣的步驟。According to the embodiments disclosed herein, a flange replacement method can be provided, which is a flange replacement method that replaces a flange that holds a blade, and the flange replacement method includes: removing the first protrusion from the main shaft portion Steps of cutting edges and blades; steps of holding the first outer flange and the blade by an adsorption unit and moving them from the main shaft portion to the accommodating portion; step of removing the first inner flange from the main shaft portion; mounting on the main shaft portion A step of having a second inner flange having a different diameter from the first inner flange; and a step of mounting a second outer flange having a different diameter from the first outer flange on the main shaft portion.
根據本文所公開的實施方式,能夠提供一種切斷品的製造方法,其是使用所述凸緣更換方法的切斷品的製造方法,所述切斷品的製造方法更包括:在至少將第二外凸緣安裝於主軸部的步驟後,利用刀片將切斷對象物切斷的步驟。
[發明的效果]According to the embodiments disclosed herein, it is possible to provide a method for manufacturing a cut product, which is a method for manufacturing a cut product using the flange replacement method. The method for manufacturing the cut product further includes: After the step of attaching the two outer flanges to the main shaft portion, the step of cutting the cutting object with a blade.
[Effect of the invention]
根據本文所公開的實施方式,能夠實現凸緣的自動更換。According to the embodiments disclosed herein, automatic replacement of the flange can be achieved.
本發明的所述及其他目的、特徵、方面及優點將由與附圖相關聯而理解的與本發明有關的以下詳細說明來闡明。The and other objects, features, aspects, and advantages of the present invention will be clarified by the following detailed description related to the present invention which is understood in association with the accompanying drawings.
以下,對實施方式進行說明。再者,用於實施方式的說明的圖式中,相同參照符號表示相同部分或相應部分。Hereinafter, embodiments will be described. In the drawings for explaining the embodiments, the same reference numerals denote the same or corresponding parts.
圖1中示出作為本發明的切斷裝置的一例的實施方式的切斷裝置的示意性平面圖。如圖1所示那樣,實施方式的切斷裝置為藉由將切斷對象物切斷而單片化成多個製品的裝置。實施方式的切斷裝置111分別包括基板供給模組MA、基板切斷模組MB以及檢查模組MC作為構成要素。各構成要素(各模組MA~模組MC)分別相對於其他構成要素而能裝卸且能更換。FIG. 1 is a schematic plan view of a cutting device according to an embodiment as an example of the cutting device of the present invention. As shown in FIG. 1, the cutting device according to the embodiment is a device that is singulated into a plurality of products by cutting an object to be cut. The cutting device 111 according to the embodiment includes, as constituent elements, a substrate supply module MA, a substrate cutting module MB, and an inspection module MC. Each constituent element (each module MA to module MC) is detachable and replaceable with respect to other constituent elements.
基板供給模組MA例如包括:基板供給機構113,以供給相當於切斷對象物的一例的已密封基板112的方式構成;以及控制部CTL,以進行切斷裝置111的動作或控制等的方式構成。已密封基板112例如包括:印刷基板或包含引線框架(lead frame)等的基板(未圖示)、安裝在基板所具有的多個區域中的多個功能元件(半導體元件等晶片)(未圖示)、以及以統一覆蓋多個區域的方式形成的密封樹脂(未圖示)。已密封基板112為最終被切斷並單片化的切斷對象物。已密封基板112例如能由搬送機構(未圖示)等搬送到基板切斷模組MB。The substrate supply module MA includes, for example, a substrate supply mechanism 113 configured to supply a sealed substrate 112 corresponding to an example of a cutting target, and a control unit CTL to perform operations or control of the cutting device 111 and the like. Make up. The sealed substrate 112 includes, for example, a printed circuit board or a substrate (not shown) including a lead frame, and a plurality of functional elements (wafers such as semiconductor elements) mounted in a plurality of regions of the substrate (not shown) (Shown) and a sealing resin (not shown) formed so as to cover a plurality of areas uniformly. The sealed substrate 112 is a cutting target that is finally cut and singulated. The sealed substrate 112 can be transferred to the substrate cutting module MB by, for example, a transfer mechanism (not shown).
基板切斷模組MB例如能包括:以設置已密封基板112的方式構成的切斷用平臺114、以使切斷用平臺114在Y方向上移動的方式構成的移動機構115、以使切斷用平臺114在θ方向上旋轉的方式構成的旋轉機構116、後述的主軸(spindle)部21、以及後述實施方式的凸緣(flange)更換機構120。切斷用平臺114例如也可包括切斷用夾具(未圖示),在切斷用平臺114包括切斷用夾具的情況下,能在切斷用夾具上設置已密封基板112。The substrate cutting module MB may include, for example, a cutting platform 114 configured to provide a sealed substrate 112, a moving mechanism 115 configured to move the cutting platform 114 in the Y direction, and cutting A rotation mechanism 116 configured to rotate the platform 114 in the θ direction, a spindle portion 21 described later, and a flange replacement mechanism 120 in the embodiment described later. The cutting platform 114 may include, for example, a cutting jig (not shown). When the cutting platform 114 includes a cutting jig, the sealed substrate 112 may be provided on the cutting jig.
圖1中,從便於說明的觀點而將實施方式的切斷裝置111示作具有一個主軸部21的單主軸構成的切斷裝置。但是,實施方式的切斷裝置111當然不限定于單主軸構成的切斷裝置,例如也可設為後述那樣的具有兩個主軸部的雙主軸構成的切斷裝置。In FIG. 1, the cutting device 111 according to the embodiment is shown as a cutting device having a single spindle structure having one spindle portion 21 from the viewpoint of ease of explanation. However, it is needless to say that the cutting device 111 according to the embodiment is not limited to a cutting device having a single spindle configuration, and may be a cutting device having a dual spindle configuration having two spindle portions as described below, for example.
主軸部21例如能以能獨立地在X方向與Z方向上移動的方式構成。在主軸部21的旋轉軸的頂端部,例如能安裝圓板狀的刀片(blade)22。刀片22例如能與相對於旋轉軸的軸方向(X方向)正交的面(包含Y軸及Z軸的面)平行而固定。另外,例如為了抑制由高速旋轉的刀片22所產生的摩擦熱,主軸部21也可包括噴射切削水的切削水用噴嘴(未圖示)。另外,能一面使切斷用平臺114相對於主軸部21而相對地移動一面將已密封基板112切斷。刀片22例如能以藉由在包含Y軸及Z軸的面內旋轉而將已密封基板112切斷的方式構成。The main shaft portion 21 can be configured to be independently movable in the X direction and the Z direction, for example. A disk-shaped blade 22 can be attached to a distal end portion of the rotation shaft of the main shaft portion 21, for example. The blade 22 can be fixed in parallel with, for example, a plane (a plane including the Y axis and the Z axis) orthogonal to the axial direction (X direction) with respect to the rotation axis. In addition, in order to suppress frictional heat generated by the blade 22 rotating at a high speed, the main shaft portion 21 may include a cutting water nozzle (not shown) that sprays cutting water. In addition, the sealed substrate 112 can be cut while the cutting platform 114 is relatively moved with respect to the main shaft portion 21. The blade 22 can be configured, for example, by cutting the sealed substrate 112 by rotating in a plane including a Y axis and a Z axis.
檢查模組MC例如能包括檢查用平臺110以及託盤122。檢查用平臺110例如能以能設置已切斷基板121的方式構成,所述已切斷基板121為包含將已密封基板112切斷並經單片化而成的多個製品P的集合體。多個製品P例如能由檢查用的相機(未圖示)檢查而分選為良品與不良品。託盤122例如能以能收容被分選為良品的製品P的方式構成。The inspection module MC may include, for example, an inspection platform 110 and a tray 122. The inspection platform 110 can be configured, for example, so that a cut substrate 121 can be provided, and the cut substrate 121 is an assembly including a plurality of products P obtained by cutting and singulating the sealed substrate 112. The plurality of products P can be sorted into a good product and a defective product by, for example, inspection by an inspection camera (not shown). The tray 122 can be configured, for example, so as to be able to accommodate products P that have been sorted into good products.
圖2(a)及圖2(b)中示出實施方式的凸緣更換機構中所用的吸附臂的例子的示意性側面圖。凸緣對切斷裝置的刀片進行保持,因此如後述那樣,具有外凸緣與內凸緣。如圖2(a)及圖2(b)所示那樣,吸附臂1包括包含第一外凸緣吸附部131與第二外凸緣吸附部132的外凸緣更換部130、及內凸緣更換部140。如圖2(a)所示,吸附臂1包括連接於外凸緣更換部130及內凸緣更換部140的臂部3,外凸緣更換部130及內凸緣更換部140安裝於臂部3的端部。如圖2(a)及圖2(b)所示那樣,吸附臂1具有包含第一外凸緣吸附部131、第二外凸緣吸附部132、內凸緣更換部140的三叉構造。三叉構造可為圖2(a)所示的構造,也可為圖2(b)所示的構造。另外,也可為如下構造:第一外凸緣吸附部131、第二外凸緣吸附部132、及內凸緣更換部140分別以單體連接於各自的臂部。以下,為了便於圖示及說明,示出在一個吸附臂連接有一個凸緣吸附部或凸緣更換部的凸緣更換機構來進行說明。2 (a) and 2 (b) are schematic side views showing an example of an adsorption arm used in the flange replacement mechanism according to the embodiment. Since the flange holds the blade of the cutting device, it has an outer flange and an inner flange as described later. As shown in FIGS. 2 (a) and 2 (b), the suction arm 1 includes an outer flange replacement portion 130 including a first outer flange suction portion 131 and a second outer flange suction portion 132, and an inner flange. Replacement section 140. As shown in FIG. 2 (a), the suction arm 1 includes an arm portion 3 connected to the outer flange replacement portion 130 and the inner flange replacement portion 140, and the outer flange replacement portion 130 and the inner flange replacement portion 140 are mounted on the arm portion. 3 ends. As shown in FIGS. 2 (a) and 2 (b), the suction arm 1 has a three-pronged structure including a first outer flange suction portion 131, a second outer flange suction portion 132, and an inner flange replacement portion 140. The trifurcation structure may be the structure shown in FIG. 2 (a) or the structure shown in FIG. 2 (b). The first outer flange suction portion 131, the second outer flange suction portion 132, and the inner flange replacement portion 140 may be connected to the respective arm portions by a single body. Hereinafter, for convenience of illustration and explanation, a flange replacement mechanism in which one flange suction section or flange replacement section is connected to one suction arm will be described for explanation.
圖3中示出第一外凸緣吸附部131的示意性立體圖。第一外凸緣吸附部131包括吸附單元2,所述吸附單元2包含圓筒狀的第一吸附部4、圓筒狀的第二吸附部5以及環狀的裝卸構件旋轉部6。圖3中,裝卸構件旋轉部6、第二吸附部5以及第一吸附部4是以如下方式示出:從吸附單元2的吸附側(遠處側)到吸附單元2的臂部3側(近處側),以第一吸附部4、第二吸附部5及裝卸構件旋轉部6的順序看到各自的遠處側的表面。再者,在吸附單元2的說明中,近處側是指臂部3側,遠處側是指吸附單元2的吸附側。A schematic perspective view of the first outer flange suction portion 131 is shown in FIG. 3. The first outer flange adsorption portion 131 includes an adsorption unit 2 including a first adsorption portion 4 having a cylindrical shape, a second adsorption portion 5 having a cylindrical shape, and a ring-shaped attaching / detaching member rotating portion 6. In FIG. 3, the attachment / detachment member rotating portion 6, the second adsorption portion 5, and the first adsorption portion 4 are shown as follows: from the adsorption side (distant side) of the adsorption unit 2 to the arm portion 3 side of the adsorption unit 2 ( Proximity side), and see the respective distal side surfaces in the order of the first suction part 4, the second suction part 5, and the attachment / detachment member rotation part 6. In the description of the adsorption unit 2, the near side refers to the arm portion 3 side, and the far side refers to the adsorption side of the adsorption unit 2.
圖4中示出圖2(a)、圖2(b)及圖3所示的第一外凸緣吸附部131的吸附單元2的示意性平面圖。第二吸附部5位於第一吸附部4的內側,裝卸構件旋轉部6位於第二吸附部5的內側。第一吸附部4包括以吸附後述刀片的方式構成的多個第一吸附口4x、以及與多個第一吸附口4x連通的環狀的第一吸附槽4y。第二吸附部5包括以吸附後述凸緣或輪轂的方式構成的多個第二吸附口5x、以及與多個第二吸附口5x連通的環狀的第二吸附槽5y。裝卸構件旋轉部6包括彼此空開間隔而配置成環狀的多個突出部6a。裝卸構件旋轉部6是以能旋轉的方式構成,例如能向圖4的箭頭方向旋轉,但裝卸構件旋轉部6的旋轉方向當然並無特別限定。裝卸構件旋轉部6用於使後述的第一裝卸構件24旋轉。FIG. 4 is a schematic plan view of the adsorption unit 2 of the first outer flange adsorption portion 131 illustrated in FIGS. 2 (a), 2 (b), and 3. The second suction part 5 is located inside the first suction part 4, and the attachment / detachment member rotation part 6 is located inside the second suction part 5. The first suction unit 4 includes a plurality of first suction ports 4x configured to suction a blade described later, and a ring-shaped first suction tank 4y communicating with the plurality of first suction ports 4x. The second suction unit 5 includes a plurality of second suction ports 5x configured to suck a flange or a hub described later, and a ring-shaped second suction tank 5y communicating with the plurality of second suction ports 5x. The attaching / detaching member rotating portion 6 includes a plurality of protruding portions 6 a arranged in a ring shape at intervals from each other. The attachment / detachment member rotation portion 6 is configured to be rotatable, and can be rotated, for example, in the direction of the arrow in FIG. 4. However, the rotation direction of the attachment / detachment member rotation portion 6 is of course not particularly limited. The attachment / detachment member rotating portion 6 is used to rotate a first attachment / detachment member 24 described later.
圖5中示出圖2(a)~圖4所示的第一外凸緣吸附部131的吸附單元2的示意性剖面圖。第一吸附部4為中空,中空的第二吸附部5位於第一吸附部4的中空內側。在第一吸附部4的包圍中空的外壁中設有氣體流路14,此氣體流路14是以經由第一吸附口4x而與第一吸附槽4y連通並抽吸後述刀片的方式構成。氣體流路14連接於與第一吸附口4x連通的氣體流路4z。第一吸附部4包括從第一吸附部4的近處側的外壁的一部分向內側突出的突出部4a。突出部4a在突出部4a的近處側包括突出部近處面4b。第一吸附部4包括第一吸附部遠處面4c作為第一吸附部4的遠處側的表面。FIG. 5 is a schematic cross-sectional view of the adsorption unit 2 of the first outer flange adsorption portion 131 illustrated in FIGS. 2 (a) to 4. The first adsorption part 4 is hollow, and the hollow second adsorption part 5 is located inside the hollow of the first adsorption part 4. A gas flow path 14 is provided in the outer wall surrounding the hollow of the first suction section 4. The gas flow path 14 is configured to communicate with the first suction tank 4 y through the first suction port 4 x and suck a blade described later. The gas flow path 14 is connected to a gas flow path 4z communicating with the first adsorption port 4x. The first suction portion 4 includes a protruding portion 4 a protruding inward from a part of the outer wall on the near side of the first suction portion 4. The protruding portion 4a includes a protruding portion near surface 4b on the near side of the protruding portion 4a. The first adsorption section 4 includes a first adsorption section distal surface 4 c as a surface on the distal side of the first adsorption section 4.
在第二吸附部5的包圍中空的外壁中設有氣體流路13,此氣體流路13是以經由第二吸附口5x而與第二吸附槽5y連通並吸附凸緣或輪轂(hub)的方式構成。在氣體流路13的一端,安裝有以抽吸氣體流路13中的氣體的方式構成的氣體抽吸口12。在氣體流路13的另一端,連接有與第二吸附口5x連通的氣體流路5z。第二吸附部5在第二吸附部5的近處側的端部包括向內側伸出的鉤狀部5a。鉤狀部5a包括鉤狀部遠處面5b作為遠處側的表面,並且包括鉤狀部近處面5c作為近處側的表面。第二吸附部5包括第二吸附部遠處面5d作為第二吸附部5的遠處側的表面。A gas flow path 13 is provided in the outer wall surrounding the hollow of the second adsorption part 5, and the gas flow path 13 communicates with the second adsorption tank 5y through the second adsorption port 5x and adsorbs a flange or a hub. Way composition. A gas suction port 12 configured to suck the gas in the gas flow path 13 is attached to one end of the gas flow path 13. A gas flow path 5z communicating with the second adsorption port 5x is connected to the other end of the gas flow path 13. The second suction portion 5 includes a hook-like portion 5 a protruding inward at an end portion on the near side of the second suction portion 5. The hook-shaped portion 5 a includes the hook-shaped portion distant surface 5 b as the surface on the far side, and includes the hook-shaped portion near surface 5 c as the near-side surface. The second suction section 5 includes a second suction section distal surface 5 d as a surface on the far side of the second suction section 5.
第二吸附部5也為中空,裝卸構件旋轉部6位於第二吸附部5的中空內側。裝卸構件旋轉部6的突出部6a為裝卸構件旋轉部6朝向遠處側而局部地突出的構件。在裝卸構件旋轉部6的近處側安裝有能旋轉的旋轉驅動構件9。藉由旋轉驅動構件9以軸10為中心而旋轉,裝卸構件旋轉部6也能旋轉。裝卸構件旋轉部6的遠處側的一部分較旋轉驅動構件9而更向外側伸出。裝卸構件旋轉部6的向外側伸出的部分包括旋轉部近處面6b作為近處側的表面。旋轉驅動構件9的近處側也局部地向外側伸出。旋轉驅動構件9的向外側伸出的部分包括近處側伸出部遠處面9a作為遠處側的表面。The second suction section 5 is also hollow, and the attachment / detachment member rotating section 6 is located inside the hollow of the second suction section 5. The protruding portion 6 a of the attaching / detaching member rotating portion 6 is a member which partially protrudes toward the far side from the attaching / detaching member rotating portion 6. A rotation drive member 9 is attached to the proximal side of the attachment / detachment member rotation portion 6. When the rotation driving member 9 rotates around the shaft 10, the attachment / detachment member rotation portion 6 can also rotate. A part of the distal side of the attachment / detachment member rotating portion 6 protrudes more outward than the rotation driving member 9. The outwardly protruding portion of the attaching / detaching member rotating portion 6 includes the rotating portion near surface 6 b as a surface on the near side. The proximal side of the rotation driving member 9 also partially protrudes to the outside. The outwardly projecting portion of the rotation driving member 9 includes a near side projecting portion far surface 9 a as a far side surface.
筒狀的套管(sleeve)15位於將裝卸構件旋轉部6、旋轉驅動構件9及軸10的周圍包圍的位置。套管15包括以能收容裝卸構件旋轉部6的方式構成的收容部15a、以及以支持收容部15a的方式構成的支援部15b。收容部15a較支持部15b而更向外側伸出。收容部15a包括收容部近處面15c作為近處側的表面。收容部近處面15c與鉤狀部遠處面5b相向。支持部15b包括支持部遠處面15d作為遠處側的表面。A cylindrical sleeve 15 is located at a position that surrounds the periphery of the attachment / detachment member rotating portion 6, the rotation driving member 9, and the shaft 10. The sleeve 15 includes a storage portion 15a configured to accommodate the attachment member rotating portion 6 and a support portion 15b configured to support the storage portion 15a. The accommodating portion 15a protrudes more outward than the supporting portion 15b. The accommodating portion 15a includes a accommodating portion near surface 15c as a surface on the near side. The accommodating section near surface 15c faces the hook-shaped section distant surface 5b. The support portion 15b includes a distant surface 15d of the support portion as a surface on the distant side.
在套管15的近處側,安裝有以能將吸附單元2與臂部3連結的方式構成的連結部11。連結部11是藉由將連結部11的遠處側的突出部11a嵌入到套管15的近處側的中空而安裝在套管15。連結部11包括與鉤狀部近處面5c相向的連結部內側近處面11b、以及與突出部近處面4b相向的連結部外側近處面11c。連結部外側近處面11c位於較連結部內側近處面11b更靠遠處且外側。A connection portion 11 configured to connect the suction unit 2 and the arm portion 3 is attached to the proximal side of the sleeve 15. The connecting portion 11 is attached to the cannula 15 by fitting the distal portion 11 a of the connecting portion 11 into the hollow on the near side of the cannula 15. The connecting portion 11 includes a connecting portion inner near surface 11b facing the hooked portion near surface 5c, and a connecting portion outer near surface 11c facing the protruding portion near surface 4b. The connecting portion outer side near surface 11c is located farther and outside than the connecting portion inner side near surface 11b.
第一彈簧16位於在旋轉部近處面6b與近處側伸出部遠處面9a之間將旋轉驅動構件9的周圍包圍的位置。第一彈簧16能藉由旋轉部近處面6b與近處側伸出部遠處面9a之間的距離變化而伸縮。The first spring 16 is located at a position that surrounds the periphery of the rotation driving member 9 between the rotating portion near surface 6b and the near-side protruding portion distant surface 9a. The first spring 16 can expand and contract by changing the distance between the rotating portion near surface 6b and the near-side protruding portion distant surface 9a.
第二彈簧8位於在鉤狀部近處面5c與連結部內側近處面11b之間將支持部15b的周圍包圍的位置。第二彈簧8能藉由鉤狀部近處面5c與連結部內側近處面11b之間的距離變化而伸縮。The second spring 8 is located at a position that surrounds the periphery of the support portion 15b between the hook-like portion near surface 5c and the connecting portion inner-side near surface 11b. The second spring 8 can expand and contract due to a change in the distance between the hook-like portion near surface 5c and the connecting portion inner-side near surface 11b.
第三彈簧7位於在突出部近處面4b與連結部外側近處面11c之間將第二彈簧8的周圍包圍的位置。第三彈簧7能藉由突出部近處面4b與連結部外側近處面11c之間的距離變化而伸縮。The third spring 7 is located at a position that surrounds the periphery of the second spring 8 between the protruding portion near surface 4b and the connecting portion outside near surface 11c. The third spring 7 can expand and contract by changing the distance between the protruding portion near surface 4b and the connecting portion outside near surface 11c.
第二外凸緣吸附部132與圖3~圖5所示的第一外凸緣吸附部131同樣地包括包含圓筒狀的第一吸附部、圓筒狀的第二吸附部以及環狀的裝卸構件旋轉部的吸附單元,所以不重複說明構造的詳細情況。第二外凸緣吸附部132的吸附單元具有與第一外凸緣吸附部131的吸附單元2不同的直徑。The second outer flange suction portion 132 includes a first suction portion having a cylindrical shape, a second suction portion having a cylindrical shape, and an annular shape, similarly to the first suction portion 131 shown in FIGS. 3 to 5. Since the suction unit of the rotating part of the attaching and detaching member, the details of the structure will not be repeated. The adsorption unit of the second outer flange adsorption portion 132 has a diameter different from that of the adsorption unit 2 of the first outer flange adsorption portion 131.
圖6中示出圖2(a)及圖2(b)所示的內凸緣更換部140的示意性剖面圖。內凸緣更換部140包括:用以裝卸內凸緣的第一爪部141、第二爪部142、可旋轉地支持第一爪部141的支點143、扭簧144、激磁線圈145、及楔狀構件146。第二爪部142裝卸對內凸緣進行固定的第二裝卸構件(螺栓),並且用於固定夾具,所述夾具用於從主軸部卸下內凸緣。扭簧144賦予將第一爪部141朝向楔狀構件146按壓那樣的彈性力。當楔狀構件146在箭頭A方向上移動時,第一爪部141以抵抗扭簧144的彈性力的方式,以支點143為中心在箭頭B的方向上旋轉。在圖6中,在下側也設置有與上側同樣的第一爪部,且同樣包括未圖示的支點143、扭簧144、及楔狀構件146。下側的第一爪部141也與所述的上側的第一爪部141同樣地動作。如此,多個第一爪部141以夾著內凸緣的方式進行保持。再者,爪部也可設置在上側下側以外。利用激磁線圈145所產生的磁場使磁力產生於第二爪部142,藉由所述磁力可保持所述夾具。FIG. 6 is a schematic cross-sectional view of the inner flange replacement part 140 shown in FIGS. 2 (a) and 2 (b). The inner flange replacement portion 140 includes a first claw portion 141, a second claw portion 142 for attaching and detaching the inner flange, a fulcrum 143 rotatably supporting the first claw portion 141, a torsion spring 144, an exciting coil 145, and a wedge.状 件 146。 shaped member 146. The second claw portion 142 attaches and detaches a second attaching / detaching member (bolt) that fixes the inner flange, and is used for fixing a jig for removing the inner flange from the main shaft portion. The torsion spring 144 imparts an elastic force such that the first claw portion 141 is pressed toward the wedge-shaped member 146. When the wedge-shaped member 146 moves in the direction of the arrow A, the first claw portion 141 rotates in the direction of the arrow B with the fulcrum 143 as a center to resist the elastic force of the torsion spring 144. In FIG. 6, a first claw portion similar to the upper side is also provided on the lower side, and also includes a fulcrum 143, a torsion spring 144, and a wedge-shaped member 146 (not shown). The first claw portion 141 on the lower side also operates in the same manner as the first claw portion 141 on the upper side. In this way, the plurality of first claw portions 141 are held so as to sandwich the inner flange. In addition, the claw portion may be provided other than the upper side and the lower side. A magnetic force is generated in the second claw portion 142 by the magnetic field generated by the exciting coil 145, and the clamp can be held by the magnetic force.
詳細情況將後述,但第一裝卸構件24及第二裝卸構件150均可相對於主軸部21直接或間接地裝卸。第一裝卸構件24用於將第一外凸緣23a固定於第一內凸緣20a,第二裝卸構件150用於將第一內凸緣20a固定於主軸部21的旋轉軸。The details will be described later, but the first attaching and detaching member 24 and the second attaching and detaching member 150 can be attached or detached to or from the main shaft portion 21 directly or indirectly. The first attachment / detachment member 24 is used to fix the first outer flange 23a to the first inner flange 20a, and the second attachment / detachment member 150 is used to fix the first inner flange 20a to the rotation shaft of the main shaft portion 21.
以下,對使用凸緣更換機構的實施方式的凸緣更換方法進行說明,所述凸緣更換機構包括所述吸附臂的實施方式。本實施方式中,對刀片22為不具有輪轂的無輪轂刀片的情況進行說明,但本實施方式不限定於無輪轂刀片,當然也能應用於刀片22具有輪轂的帶輪轂刀片。Hereinafter, a flange replacement method according to an embodiment using a flange replacement mechanism including an embodiment of the suction arm will be described. In this embodiment, a case where the blade 22 is a hubless blade without a hub will be described. However, this embodiment is not limited to a hubless blade, and it can be applied to a hub-equipped blade with a hub.
首先,如圖7的示意性剖面圖所示那樣,使第一外凸緣吸附部131的吸附單元2靠近第一外凸緣23a及刀片22。此處,刀片22是被夾入到主軸部21的第一內凸緣20a(近處側凸緣)與第一外凸緣23a(遠處側凸緣)之間。而且,利用例如螺帽等第一裝卸構件24將第一外凸緣23a緊固在第一內凸緣20a,由此刀片22被固定在主軸部21的第一內凸緣20a與第一外凸緣23a之間。再者,所謂第一內凸緣20a的近處側是指相對於主軸部21的近處側,所謂第一外凸緣23a的遠處側是指相對於主軸部21的遠處側。裝卸構件只要為將第一外凸緣23a固定於第一內凸緣20a的構件則無特別限定。First, as shown in the schematic sectional view of FIG. 7, the suction unit 2 of the first outer flange suction portion 131 is brought closer to the first outer flange 23 a and the blade 22. Here, the blade 22 is sandwiched between the first inner flange 20 a (proximal side flange) and the first outer flange 23 a (distal side flange) of the main shaft portion 21. In addition, the first outer flange 23a is fastened to the first inner flange 20a by the first attachment / detachment member 24 such as a nut, so that the blade 22 is fixed to the first inner flange 20a of the main shaft portion 21 and the first outer flange. Between the flanges 23a. The near side of the first inner flange 20 a is a near side with respect to the main shaft portion 21, and the far side of the first outer flange 23 a is a far side with respect to the main shaft portion 21. The attaching and detaching member is not particularly limited as long as it is a member that fixes the first outer flange 23a to the first inner flange 20a.
接下來,如圖8的示意性剖面圖所示那樣,使第一外凸緣吸附部131的吸附單元2進一步朝遠處側(主軸部21側)移動,直到第一吸附部4的第一吸附部遠處面4c與刀片22的近處側(臂部3側)的表面接觸。Next, as shown in the schematic cross-sectional view of FIG. 8, the adsorption unit 2 of the first outer flange adsorption portion 131 is further moved toward the far side (the main shaft portion 21 side) until the first of the first adsorption portion 4 The suction portion distal surface 4 c is in contact with the surface on the near side (the arm portion 3 side) of the blade 22.
然後,如圖9的示意性剖面圖所示那樣,使臂部3向遠處側(主軸部21側)移動,以使第一外凸緣吸附部131的吸附單元2進一步向遠處側(主軸部21側)移動。此時,雖然第一吸附部4因刀片22而從遠處側(主軸部21側)向近處側(臂部3側)受力,但第三彈簧7與突出部近處面4b接觸並收縮,因此第一吸附部4的移動得到抑制,對刀片22的過度負載得到抑制。然後,在第一吸附部4的移動得到抑制的狀態下,第二吸附部5向遠處側(臂部3側)移動,第二吸附部5的遠處側的第二吸附部遠處面5d與第一外凸緣23a接觸。Then, as shown in the schematic sectional view of FIG. 9, the arm portion 3 is moved to the far side (the main shaft portion 21 side) so that the suction unit 2 of the first outer flange suction portion 131 is further moved to the far side ( Spindle part 21 side) moves. At this time, although the first suction portion 4 is urged by the blade 22 from the far side (the main shaft portion 21 side) to the near side (the arm portion 3 side), the third spring 7 is in contact with the protruding portion near surface 4b and Due to the contraction, the movement of the first suction portion 4 is suppressed, and an excessive load on the blade 22 is suppressed. Then, in a state where the movement of the first suction part 4 is suppressed, the second suction part 5 moves to the far side (the arm part 3 side), and the far surface of the second suction part on the far side of the second suction part 5 5d is in contact with the first outer flange 23a.
在第二吸附部5的第二吸附部遠處面5d與第一外凸緣23a接觸後,裝卸構件旋轉部6的突出部6a未嵌入到裝卸構件24的貫穿孔24a中的情況下,第一彈簧16收縮,裝卸構件旋轉部6向箭頭31的方向朝近處側(臂部3側)移動。此時,雖然第二吸附部5因第一外凸緣23a而從遠處側(主軸部21側)向近處側(臂部3側)受力,但第二彈簧8與鉤狀部近處面5c接觸並收縮,因此第二吸附部5的移動得到抑制。After the second suction portion distal surface 5d of the second suction portion 5 comes into contact with the first outer flange 23a, when the protruding portion 6a of the mounting member rotation portion 6 is not fitted into the through hole 24a of the mounting member 24, the first A spring 16 contracts, and the attaching / detaching member rotating portion 6 moves in the direction of the arrow 31 toward the near side (the arm portion 3 side). At this time, although the second suction portion 5 is urged from the far side (the main shaft portion 21 side) to the near side (the arm portion 3 side) by the first outer flange 23a, the second spring 8 is near the hook portion. Since the side surface 5c contacts and contracts, the movement of the second suction part 5 is suppressed.
然後,如圖10的示意性剖面圖所示那樣,在裝卸構件旋轉部6的突出部6a未嵌入到裝卸構件24的貫穿孔24a中的情況下,使裝卸構件旋轉部6例如向箭頭32的方向旋轉。藉由裝卸構件旋轉部6的旋轉,當裝卸構件旋轉部6的突出部6a到達裝卸構件24的貫穿孔24a的位置時第一彈簧16伸長,突出部6a嵌入到貫穿孔24a。Then, as shown in the schematic cross-sectional view of FIG. 10, when the protruding portion 6 a of the attaching / detaching member rotating portion 6 is not fitted into the through hole 24 a of the attaching / detaching member 24, the attaching / detaching member rotating portion 6 is, for example, toward the arrow 32. Direction rotation. By the rotation of the attachment member rotation portion 6, when the protruding portion 6 a of the attachment member rotation portion 6 reaches the position of the through hole 24 a of the attachment member 24, the first spring 16 is extended, and the protrusion portion 6 a is fitted into the penetration hole 24 a.
接著,藉由裝卸構件旋轉部6旋轉而使裝卸構件24旋轉。由此,解除由裝卸構件24所致的外凸緣23對第一內凸緣20a的緊固。然後,第一吸附部4吸附刀片22,第二吸附部5吸附遠處側凸緣23。此後,使第一外凸緣吸附部131的吸附單元2向近處側(臂部3側)移動,由此例如像圖11的示意性剖面圖所示那樣,從主軸部21將裝卸構件24、第一外凸緣23a、及刀片22在由吸附單元2保持著的狀態下卸下。Next, the attachment / detachment member 24 is rotated by the rotation of the attachment / detachment member rotating portion 6. As a result, the outer flange 23 caused by the attachment / detachment member 24 is released from being fastened to the first inner flange 20a. Then, the first suction section 4 suctions the blade 22 and the second suction section 5 suctions the distal flange 23. After that, by moving the suction unit 2 of the first outer flange suction portion 131 to the near side (the arm portion 3 side), the attachment / detachment member 24 is removed from the main shaft portion 21 as shown in the schematic sectional view of FIG. 11, for example. The first outer flange 23 a and the blade 22 are detached while being held by the suction unit 2.
然後,使第一外凸緣吸附部131的吸附單元2從圖12及圖13的示意性立體圖所示的能裝卸刀片22的第一動作位置,移動到圖14的示意性立體圖所示的能從收納部51取出及收納裝卸構件24、第一外凸緣23a、及刀片22的第二動作位置。再者,圖12及圖13表示吸附單元2位於第一動作位置的狀態的一例的實施方式的切斷裝置的示意性立體圖,圖14表示吸附單元2位於第二動作位置的狀態的一例的實施方式的切斷裝置的示意性立體圖。Then, the suction unit 2 of the first outer flange suction portion 131 is moved from the first operation position of the removable blade 22 shown in the schematic perspective views of FIG. 12 and FIG. 13 to the capacity shown in the schematic perspective view of FIG. 14. The second operation position of the attachment member 24, the first outer flange 23a, and the blade 22 is taken out and stored from the storage portion 51. 12 and FIG. 13 are schematic perspective views of a cutting device according to an embodiment of an example of a state where the adsorption unit 2 is located at the first operation position, and FIG. 14 shows an embodiment of an example of a state where the adsorption unit 2 is located at the second operation position. A schematic perspective view of the cutting device of the embodiment.
圖12~圖14所示的實施方式的切斷裝置在與主軸部21相向的位置包括第二主軸部25。例如像圖15及圖16的示意性立體圖所示那樣,實施方式的凸緣更換機構不僅能裝卸主軸部21的凸緣,而且也能裝卸第二主軸部25的凸緣。再者,圖15及圖16表示吸附單元2位於第一動作位置時的另一例的實施方式的切斷裝置的示意性立體圖。The cutting device of the embodiment shown in FIGS. 12 to 14 includes a second main shaft portion 25 at a position facing the main shaft portion 21. For example, as shown in the schematic perspective views of FIGS. 15 and 16, the flange replacement mechanism of the embodiment can attach and detach not only the flange of the main shaft portion 21 but also the flange of the second main shaft portion 25. 15 and 16 are schematic perspective views of a cutting device according to another embodiment of the present invention when the adsorption unit 2 is located at the first operation position.
如圖12~圖16的示意性立體圖所示那樣,實施方式的凸緣更換機構包括移動機構40,此移動機構40包括第一滑動機構41及第二滑動機構42。例如像圖17及圖18的示意性立體圖所示那樣,第一滑動機構41能藉由箭頭61、箭頭62所示的Y方向上的滑動而移動吸附單元2。吸附單元2在Y方向上的移動例如能用於使吸附單元2移動到第一動作位置及移動到第二動作位置等。As shown in the schematic perspective views of FIGS. 12 to 16, the flange replacement mechanism according to the embodiment includes a moving mechanism 40, and the moving mechanism 40 includes a first sliding mechanism 41 and a second sliding mechanism 42. For example, as shown in the schematic perspective views of FIGS. 17 and 18, the first sliding mechanism 41 can move the adsorption unit 2 by sliding in the Y direction shown by the arrows 61 and 62. The movement of the adsorption unit 2 in the Y direction can be used to move the adsorption unit 2 to the first operation position and the second operation position, for example.
例如像圖19及圖20的示意性立體圖所示那樣,第二滑動機構42能藉由箭頭71、箭頭72所示的Z方向上的滑動而移動吸附單元2。吸附單元2在Z方向上的移動例如能用於用來從第一動作位置移動到第二動作位置的一個步驟及用來從第二動作位置移動到第一動作位置的一個步驟等。再者,圖19及圖20的箭頭71、箭頭72所示的Z方向與圖17及圖18的箭頭61、箭頭62所示的Y方向交叉。For example, as shown in the schematic perspective views of FIGS. 19 and 20, the second sliding mechanism 42 can move the adsorption unit 2 by sliding in the Z direction indicated by the arrows 71 and 72. The movement of the adsorption unit 2 in the Z direction can be used for, for example, a step for moving from the first operation position to the second operation position and a step for moving from the second operation position to the first operation position. The Z direction shown by arrows 71 and 72 in FIGS. 19 and 20 intersects the Y direction shown by arrows 61 and 62 in FIGS. 17 and 18.
實施方式的凸緣更換機構包括圖21及圖22的示意性立體圖所示的第一旋轉機構43、以及圖23及圖24的示意性立體圖所示的第二旋轉機構44。The flange replacement mechanism according to the embodiment includes a first rotation mechanism 43 shown in the schematic perspective views of FIGS. 21 and 22, and a second rotation mechanism 44 shown in the schematic perspective views of FIGS. 23 and 24.
例如像圖21及圖22所示那樣,第一旋轉機構43是以能使吸附單元2在第一假想面82內在箭頭81所示的X-θ方向上旋轉的方式構成。吸附單元2在X-θ方向上的旋轉例如能用於用來從第一動作位置移動到第二動作位置的一個步驟及用來從第二動作位置移動到第一動作位置的一個步驟等。For example, as shown in FIG. 21 and FIG. 22, the first rotation mechanism 43 is configured so that the adsorption unit 2 can be rotated in the X-θ direction indicated by the arrow 81 in the first virtual surface 82. The rotation of the suction unit 2 in the X-θ direction can be used for, for example, a step for moving from the first operation position to the second operation position, and a step for moving from the second operation position to the first operation position.
例如像圖23及圖24所示那樣,第二旋轉機構44是以能使吸附單元2在第二假想面93內在箭頭91、箭頭92所示的Y-θ方向上旋轉的方式構成。吸附單元2在Y-θ方向上的旋轉例如能用於使吸附單元2從主軸部21移動到第二主軸部25及使吸附單元2從第二主軸部25移動到主軸部21等。此外,第二假想面93為與第一假想面82不同的假想面,第一假想面82與第二假想面93彼此交叉。For example, as shown in FIG. 23 and FIG. 24, the second rotation mechanism 44 is configured to rotate the adsorption unit 2 in the second virtual plane 93 in the Y-θ direction indicated by the arrows 91 and 92. The rotation of the adsorption unit 2 in the Y-θ direction can be used, for example, to move the adsorption unit 2 from the main shaft portion 21 to the second main shaft portion 25 and to move the adsorption unit 2 from the second main shaft portion 25 to the main shaft portion 21. The second imaginary plane 93 is a imaginary plane different from the first imaginary plane 82, and the first imaginary plane 82 and the second imaginary plane 93 cross each other.
圖25中示出實施方式的凸緣更換機構的收納部51的示意性正面圖。收納部51按照從最上段至最下段的順序包括:用以收納分別不同的刀片的盒53a~盒53c、第一裝卸構件用的盒53d、第一外凸緣用的盒53e、第二外凸緣用的盒53f、第一內凸緣用的盒53g、第二內凸緣用的盒53h、第二裝卸構件用的盒53i、及夾具用的盒53j。圖25中示出了各盒在縱方向配列為一列的例子,但收納部51的各盒例如可配置成多列,也可在橫方向配置為一列。另外各盒的配置順序可任意變更。另外,收納部51例如如圖26所示那樣,位於吸附臂1的移動範圍內。兩個主軸部21、主軸部25空開箭頭C所示的間隔來配置。吸附臂1配置於兩個主軸部21、主軸部25之間。例如,在盒53a中收納使用前的刀片,在盒53b及盒53c中收納使用完的刀片。FIG. 25 is a schematic front view of the storage portion 51 of the flange replacement mechanism according to the embodiment. The storage unit 51 includes, from the uppermost stage to the lowermost stage, a cassette 53a to a cassette 53c for storing different blades, a cassette 53d for a first attachment / detachment member, a cassette 53e for a first outer flange, and a second outer casing. A box 53f for a flange, a box 53g for a first inner flange, a box 53h for a second inner flange, a box 53i for a second attachment / detachment member, and a box 53j for a jig. Although FIG. 25 shows an example in which the boxes are arranged in one row in the vertical direction, the boxes in the storage unit 51 may be arranged in multiple rows, for example, or may be arranged in one row in the horizontal direction. In addition, the arrangement order of each box can be arbitrarily changed. In addition, as shown in FIG. 26, the storage section 51 is located within the moving range of the suction arm 1. The two main shaft portions 21 and 25 are arranged at intervals indicated by an arrow C. The suction arm 1 is arranged between the two main shaft portions 21 and the main shaft portion 25. For example, the used blades are stored in the box 53a, and the used blades are stored in the box 53b and the box 53c.
如圖27的示意性立體圖所示,收納部51另外包括第一刀片按壓構件54a、第二刀片按壓構件54b以及第三刀片按壓構件54c。第一刀片按壓構件54a、第二刀片按壓構件54b以及第三刀片按壓構件54c是以分別在刀片用的盒的周圍分別按壓盒53a、盒53b以及盒53c中收納的刀片的方式構成。由此,能夠抑制刀片從刀片用的盒掉落。當進行刀片的收納及取出時,如圖28的示意性立體圖所示那樣,第一刀片按壓構件54a、第二刀片按壓構件54b以及第三刀片按壓構件54c的至少一個向上豎起而解除刀片的按壓。As shown in the schematic perspective view of FIG. 27, the storage portion 51 further includes a first blade pressing member 54a, a second blade pressing member 54b, and a third blade pressing member 54c. The first blade pressing member 54a, the second blade pressing member 54b, and the third blade pressing member 54c are configured to press the blades stored in the cassette 53a, the cassette 53b, and the cassette 53c respectively around the cassette for the blade. This makes it possible to suppress the blade from falling out of the blade case. When storing and removing the blade, as shown in the schematic perspective view of FIG. 28, at least one of the first blade pressing member 54a, the second blade pressing member 54b, and the third blade pressing member 54c is erected upward to release the blade. Press.
圖29(a)~圖29(e)中示出實施方式的凸緣更換機構的收納部51的零件的收納的形態。如圖29(a)所示那樣,外凸緣固定用的裝卸構件24以與抽頭(tap)公螺絲180嵌合的方式收納於盒53d。圖29(b)所示那樣,第一外凸緣23a以與凸台(凸部)182嵌合的方式收納於盒53e。此凸台182以與第一外凸緣23a的開口部相適合的方式設置。所述第一外凸緣23a的開口部為供第一內凸緣20a插入的開口部。第二外凸緣(未圖示)也能夠與第一外凸緣23a同樣地收納於盒53f。第一外凸緣23a及第二外凸緣的開口部的直徑可相同也可不同。在使外凸緣的開口部的直徑不同的情況下,使內凸緣的外徑變更為與外凸緣的開口部的直徑相對應地而嵌合的直徑。藉由設為不同的直徑,能夠防止外凸緣及內凸緣的組合的錯誤。如圖29(c)所示那樣,第一內凸緣20a以與凸台(凸部)183嵌合的方式收納於盒53g。此凸台183以與供內凸緣固定用的第二裝卸構件150插入的第一內凸緣20a的開口部相適合的方式設置。所述第一內凸緣20a的開口部插入主軸部21的旋轉軸170的開口部。第二內凸緣20b也能夠與第一內凸緣20a同樣地收納於盒53h。第一內凸緣20a及第二內凸緣20b的直徑可設為相同。如圖29(d)所示那樣,內凸緣固定用的裝卸構件150利用抽頭母螺紋184來抑制裝卸構件150的前端的一部分,由此收納於盒53i。如圖29(e)所示那樣,內凸緣更換夾具160藉由將抽頭公螺絲181嵌入設置於內凸緣更換夾具160的凹部而被收納於盒53j。FIGS. 29 (a) to 29 (e) show a form of accommodating parts of the accommodating part 51 of the flange replacement mechanism according to the embodiment. As shown in FIG. 29 (a), the attaching and detaching member 24 for fixing the outer flange is accommodated in the box 53 d so as to fit with the tap male screw 180. As shown in FIG. 29 (b), the first outer flange 23a is housed in the case 53e so as to fit into the boss (convex portion) 182. The boss 182 is provided so as to fit the opening of the first outer flange 23a. The opening of the first outer flange 23a is an opening into which the first inner flange 20a is inserted. The second outer flange (not shown) can also be stored in the box 53f in the same manner as the first outer flange 23a. The diameters of the openings of the first outer flange 23a and the second outer flange may be the same or different. When the diameter of the opening portion of the outer flange is made different, the outer diameter of the inner flange is changed to a diameter that fits in accordance with the diameter of the opening portion of the outer flange. By making the diameters different, it is possible to prevent errors in the combination of the outer flange and the inner flange. As shown in FIG. 29 (c), the first inner flange 20 a is housed in the box 53 g so as to fit into the boss (convex portion) 183. The boss 183 is provided so as to fit the opening portion of the first inner flange 20a into which the second attachment / detachment member 150 for fixing the inner flange is inserted. The opening portion of the first inner flange 20 a is inserted into the opening portion of the rotation shaft 170 of the main shaft portion 21. The second inner flange 20b can also be stored in the case 53h in the same manner as the first inner flange 20a. The diameters of the first inner flange 20a and the second inner flange 20b may be the same. As shown in FIG. 29 (d), the attachment / detachment member 150 for fixing the inner flange is housed in the case 53 i by suppressing a part of the front end of the attachment / detachment member 150 with the tap female screw 184. As shown in FIG. 29 (e), the inner flange replacement jig 160 is housed in the case 53j by fitting a tap male screw 181 into a recess provided in the inner flange replacement jig 160.
實施方式的凸緣更換機構的第一外凸緣吸附部131的吸附單元2如所述那樣將裝卸構件24、第一外凸緣23a、及刀片22從主軸部21或第二主軸部25卸下後,與吸附單元2上吸附的裝卸構件24、第一外凸緣23a、及刀片22一起移動到圖14所示的第二動作位置。此時,例如像圖28的示意性立體圖所示那樣,第一刀片按壓構件54a、第二刀片按壓構件54b以及第三刀片按壓構件54c的至少一個向上豎起而解除刀片的按壓。As described above, the suction unit 2 of the first outer flange suction portion 131 of the flange replacement mechanism removes the attachment / detachment member 24, the first outer flange 23a, and the blade 22 from the main shaft portion 21 or the second main shaft portion 25 as described above. After the lowering, it moves to the second operation position shown in FIG. 14 together with the attaching and detaching member 24, the first outer flange 23a, and the blade 22 adsorbed on the adsorption unit 2. At this time, for example, as shown in the schematic perspective view of FIG. 28, at least one of the first blade pressing member 54 a, the second blade pressing member 54 b, and the third blade pressing member 54 c is erected upward to release the pressing of the blade.
然後,吸附刀片22的凸緣更換機構的第一外凸緣吸附部131的吸附單元2將刀片22的中央的開口部例如嵌入至盒53b。然後,第一外凸緣吸附部131的吸附單元2僅停止第一吸附部4對刀片22的吸附,並從所述刀片用的盒離開。由此,能將刀片22收納到盒53b。Then, the suction unit 2 of the first outer flange suction portion 131 that suctions the flange replacement mechanism of the blade 22 fits, for example, a central opening of the blade 22 into the case 53 b. Then, the adsorption unit 2 of the first outer flange adsorption portion 131 stops only the adsorption of the blade 22 by the first adsorption portion 4 and leaves the blade case. Thereby, the blade 22 can be accommodated in the cassette 53b.
其後,第一外凸緣吸附部131的吸附單元2將第一外凸緣23a收納至盒53e,將裝卸構件24收納至盒53d。Thereafter, the suction unit 2 of the first outer flange suction portion 131 stores the first outer flange 23a in the box 53e, and stores the attachment / detachment member 24 in the box 53d.
接著,如圖30所示那樣,使內凸緣更換部140靠近第一內凸緣20a。第一內凸緣20a例如利用螺栓等裝卸構件150而固定於主軸部21的旋轉軸170。裝卸構件只要為將第一內凸緣20a固定於主軸部21的旋轉軸170的構件則無特別限定。在裝卸構件150中設置有與內凸緣更換部140的第二爪部142的形狀對應的凹部,並將內凸緣更換部140的第二爪部142嵌入至裝卸構件150的凹部。在第二爪部142未嵌入至裝卸構件150的凹部的情況下,使具有旋轉機構的內凸緣更換部140旋轉。利用內凸緣更換部140的旋轉,當第二爪部142到達至裝卸構件150的凹部的位置時,第二爪部142嵌入至裝卸構件150的凹部。Next, as shown in FIG. 30, the inner flange replacement part 140 is brought close to the first inner flange 20a. The first inner flange 20 a is fixed to the rotation shaft 170 of the main shaft portion 21 by, for example, a mounting member 150 such as a bolt. The attaching and detaching member is not particularly limited as long as it is a member that fixes the first inner flange 20 a to the rotation shaft 170 of the main shaft portion 21. A recessed portion corresponding to the shape of the second claw portion 142 of the inner flange replacement portion 140 is provided in the attachment member 150, and the second claw portion 142 of the inner flange replacement portion 140 is fitted into the recessed portion of the attachment member 150. When the second claw portion 142 is not fitted into the recessed portion of the attachment / detachment member 150, the inner flange replacement portion 140 having a rotation mechanism is rotated. By the rotation of the inner flange replacement part 140, when the second claw part 142 reaches the position of the recessed part of the attachment / detachment member 150, the second claw part 142 is fitted into the recessed part of the attachment / detachment member 150.
其後,如圖31所示,使內凸緣更換部140例如朝箭頭152的方向旋轉,並卸下固定有第一內凸緣20a的裝卸構件150。已卸下的裝卸構件150移動至收納部51,並被收納於盒53i。Thereafter, as shown in FIG. 31, the inner flange replacement part 140 is rotated, for example, in the direction of the arrow 152, and the attachment / detachment member 150 to which the first inner flange 20 a is fixed is removed. The removed attachment / detachment member 150 moves to the storage portion 51 and is stored in the case 53i.
再者,如圖32所示那樣,也可在用以固定內凸緣的裝卸構件150中,設置切口部151而非凹部。此種情況下,藉由將內凸緣更換部140的第二爪部142設為與切口部151對應的形狀,在將第二爪部142嵌入至切口部151後,使內凸緣更換部140旋轉而能夠從第一內凸緣20a卸下裝卸構件150。Moreover, as shown in FIG. 32, the attaching / detaching member 150 for fixing an inner flange may be provided with the notch part 151 instead of a recessed part. In this case, by setting the second claw portion 142 of the inner flange replacement portion 140 to a shape corresponding to the cutout portion 151, after the second claw portion 142 is fitted into the cutout portion 151, the inner flange replacement portion is made. 140 rotates to remove the attachment member 150 from the first inner flange 20a.
接著,內凸緣更換部140從盒53j取出內凸緣更換用的夾具160,在將夾具160固定於第二爪部142的狀態下,如圖33所示靠近第一內凸緣20a。此處,在第一內凸緣20a的外表面及夾具160的內表面形成相互對應的螺紋牙及螺紋槽。使夾具160嵌入至第一內凸緣20a並旋轉,由此如圖34所示,使內凸緣更換用的夾具160的中央突起部161與卸下裝卸構件150而露出的第一內凸緣的內部的旋轉軸前端171接觸。進而,使夾具160旋轉,以利用中央突起部161頂出旋轉軸前端171的方式取出第一內凸緣20a。Next, the inner flange replacement part 140 takes out the inner flange replacement jig 160 from the box 53j, and when the jig 160 is fixed to the second claw part 142, it approaches the first inner flange 20a as shown in FIG. 33. Here, threads and grooves corresponding to each other are formed on the outer surface of the first inner flange 20a and the inner surface of the jig 160. By inserting the jig 160 into the first inner flange 20 a and rotating it, as shown in FIG. 34, the central protruding portion 161 of the jig 160 for the inner flange replacement and the first inner flange exposed by removing the attachment member 150 are exposed The inside of the rotating shaft front end 171 is in contact. Further, the jig 160 is rotated, and the first inner flange 20a is taken out so that the center protrusion 161 pushes out the front end 171 of the rotation shaft.
包含第二爪部142的部分以可與裝卸構件旋轉部6同樣地旋轉的方式構成,由此能夠使夾具160旋轉。關於此部分的旋轉方向,也與裝卸構件旋轉部6同樣地並無特別限定。The portion including the second claw portion 142 is configured to be rotatable in the same manner as the attaching / detaching member rotating portion 6, whereby the jig 160 can be rotated. The direction of rotation of this portion is also not particularly limited similarly to the attachment / detachment member rotation portion 6.
其後,內凸緣更換部140移動至收納部51,並將夾具160從第二爪部142收納至盒53j。接著,內凸緣更換部140利用第一爪部141從盒53h取出與第一內凸緣20a直徑不同的第二內凸緣20b。第一爪部141可朝第二內凸緣20b的直徑方向移動,因此第一爪部141與第二內凸緣20b接觸,並抓住第二內凸緣20b。其後,如圖35所示那樣,內凸緣更換部140朝主軸部21移動,並將第二內凸緣20b嵌入至旋轉軸170。Thereafter, the inner flange replacement portion 140 is moved to the storage portion 51, and the jig 160 is stored from the second claw portion 142 to the box 53 j. Next, the inner flange replacement portion 140 uses the first claw portion 141 to take out the second inner flange 20b having a diameter different from that of the first inner flange 20a from the case 53h. Since the first claw portion 141 is movable in the diameter direction of the second inner flange 20b, the first claw portion 141 is in contact with the second inner flange 20b and grasps the second inner flange 20b. Thereafter, as shown in FIG. 35, the inner flange replacement portion 140 moves toward the main shaft portion 21, and the second inner flange 20 b is fitted into the rotation shaft 170.
接著,內凸緣更換部140朝收納部51移動,並以使第二爪部142嵌入至內凸緣固定用的裝卸構件150的凹部的方式,從盒53i取出裝卸構件150。其後,藉由使內凸緣更換部140朝箭頭152的相反方向旋轉,而利用裝卸構件150固定第二內凸緣20b。Next, the inner flange replacement portion 140 is moved toward the storage portion 51, and the second claw portion 142 is fitted into the recessed portion of the attachment member 150 for fixing the inner flange, and the attachment member 150 is removed from the case 53i. Thereafter, the second inner flange 20 b is fixed by the attachment / detachment member 150 by rotating the inner flange replacement portion 140 in the direction opposite to the arrow 152.
其後,第二外凸緣吸附部132移動至收納部51。第二外凸緣吸附部132使用突出部6a來保持收納於盒53d的裝卸構件24,並利用第二吸附槽5y吸附收納於盒53f的第二外凸緣。進而,按壓刀片22的盒53b的刀片按壓構件54b向上豎起而解除刀片22的按壓。其後,使第二外凸緣吸附部132接近收納於盒53b的刀片22,並使第二外凸緣吸附部132的第一吸附部的第一吸附部遠處面接觸刀片22的表面。而且,經過第一吸附部的氣體流路從氣體抽吸口進行抽吸,由此使刀片22吸附於第一吸附部遠處面。After that, the second outer flange suction portion 132 moves to the storage portion 51. The second outer flange suction portion 132 holds the attaching / detaching member 24 stored in the box 53d by using the protruding portion 6a, and sucks the second outer flange stored in the box 53f using the second suction groove 5y. Further, the blade pressing member 54 b that presses the cassette 53 b of the blade 22 is erected upward to release the pressing of the blade 22. After that, the second outer flange suction portion 132 is brought close to the blade 22 stored in the box 53 b, and the first suction portion of the first suction portion of the second outer flange suction portion 132 is in contact with the surface of the blade 22 at a distance. Then, the blade 22 is adsorbed on the far surface of the first adsorption section by sucking from the gas suction port through the gas flow path of the first adsorption section.
再者,此處第二外凸緣吸附部132所吸附的刀片可為與從第一外凸緣吸附部131卸下的刀片22直徑不同的其他刀片。所述其他刀片可收納於盒53a或盒53c。In addition, the blade adsorbed by the second outer flange adsorption portion 132 here may be another blade having a diameter different from that of the blade 22 removed from the first outer flange adsorption portion 131. The other blades can be stored in a box 53a or a box 53c.
其後,使第二外凸緣吸附部132從圖14所示的第二動作位置移動到圖12及圖13所示的第一動作位置。然後,如圖11所示那樣,藉由使第二外凸緣吸附部朝吸附部的遠處側移動,而使第二外凸緣吸附部接近主軸部21。Thereafter, the second outer flange suction portion 132 is moved from the second operation position shown in FIG. 14 to the first operation position shown in FIGS. 12 and 13. Then, as shown in FIG. 11, the second outer flange suction portion is moved closer to the main shaft portion 21 by moving the second outer flange suction portion toward the distal side of the suction portion.
接著,如圖10所示那樣,使第二外凸緣吸附部進一步向遠處側(主軸部21側)移動。由此,第二外凸緣與主軸部21的第二內凸緣20b接觸,而將刀片22夾入至第二內凸緣20b與第二外凸緣之間。然後,藉由使裝卸構件旋轉部6向箭頭32的方向的相反方向旋轉而使裝卸構件24旋轉,利用裝卸構件24將第二外凸緣緊固於第二內凸緣20b。由此,能將刀片22固定在第二內凸緣20b與第二外凸緣之間。此後,停止第一吸附部4對刀片22的吸附,並且停止第二吸附部5對第二外凸緣的吸附。Next, as shown in FIG. 10, the second outer flange suction portion is further moved to the far side (the main shaft portion 21 side). Thereby, the second outer flange comes into contact with the second inner flange 20b of the main shaft portion 21, and the blade 22 is sandwiched between the second inner flange 20b and the second outer flange. Then, the attachment / detachment member rotating portion 6 is rotated in the direction opposite to the direction of the arrow 32 to rotate the attachment / detachment member 24, and the second outer flange is fastened to the second inner flange 20b by the attachment / detachment member 24. Thereby, the blade 22 can be fixed between the second inner flange 20b and the second outer flange. Thereafter, the suction of the blade 22 by the first suction section 4 is stopped, and the suction of the second outer flange by the second suction section 5 is stopped.
接者,如圖7所示那樣,使第二外凸緣吸附部132的吸附單元向近處側(臂部3側)移動,使第二外凸緣吸附部132的吸附單元離開主軸部21。由此,完成第二內凸緣20b、刀片22、及第二外凸緣對主軸部21的安裝。Then, as shown in FIG. 7, the adsorption unit of the second outer flange adsorption portion 132 is moved to the near side (the arm portion 3 side), and the adsorption unit of the second outer flange adsorption portion 132 is separated from the main shaft portion 21. . This completes the mounting of the second inner flange 20b, the blade 22, and the second outer flange to the main shaft portion 21.
如以上那樣,實施方式中能實現凸緣的自動更換。As described above, in the embodiment, automatic replacement of the flange can be realized.
利用實施方式的凸緣更換機構,藉由凸緣更換作業的自動化,能夠使切斷步驟的生產性提高。另外,刀片的壽命因刀片的磨損量而受到影響,但藉由利用實施方式的凸緣更換機構將凸緣更換為直徑更小的凸緣,因可容許刀片的進一步的磨損,與僅使用相同直徑的凸緣的情況相比,能夠延長磨損的刀片的壽命。The flange replacement mechanism according to the embodiment can improve the productivity of the cutting step by automating the flange replacement operation. In addition, the life of the blade is affected by the amount of wear of the blade. However, by using the flange replacement mechanism of the embodiment to replace the flange with a smaller diameter flange, further wear of the blade can be tolerated, which is the same as using only the blade. Compared with the case of the diameter of the flange, the life of the worn blade can be extended.
圖36中示出實施方式的凸緣更換機構中所用的檢測部100的示意性平面圖。實施方式中,檢測部100包括雷射感測器101以及電機(未圖示)。檢測部100是以電機的驅動能使雷射感測器101向箭頭102方向移動的方式構成。FIG. 36 is a schematic plan view of the detection section 100 used in the flange replacement mechanism of the embodiment. In the embodiment, the detection unit 100 includes a laser sensor 101 and a motor (not shown). The detection unit 100 is configured so that the laser sensor 101 can be moved in the direction of the arrow 102 by the driving of the motor.
圖37中示出利用檢測部100來檢測刀片22的磨損及破損的至少一者的方法的一例的流程圖。首先,在步驟1(S1)中進行位置調整雷射遮光率A的測定。S1例如能如以下那樣進行。FIG. 37 is a flowchart showing an example of a method of detecting at least one of abrasion and breakage of the blade 22 by the detection unit 100. First, in step 1 (S1), the position adjustment laser light shielding rate A is measured. S1 can be performed as follows, for example.
首先,進行雷射感測器101的位置調整。此處,對雷射感測器101例如進行位置調整,以使切斷開始前的刀片22的刀尖位於雷射的出射部(未圖示)與雷射的偵測部(未圖示)之間。然後,在雷射感測器101的位置經調整的狀態下從雷射感測器101的出射部出射雷射並利用偵測部進行偵測。然後,測定此狀態下的雷射的遮光率(位置調整雷射遮光率A)。位置調整雷射遮光率A為所述雷射感測器101的位置調整後且切斷開始前的狀態下,雷射的偵測部所偵測的雷射的偵測量相對於雷射的出射量的比率。由於存在雷射向偵測部的入射被切斷開始前的刀片22的刀尖遮擋的傾向,因此位置調整雷射遮光率A可能變高。First, the position of the laser sensor 101 is adjusted. Here, for example, the position of the laser sensor 101 is adjusted so that the cutting edge of the blade 22 before the cutting is started is located at a laser emitting portion (not shown) and a laser detecting portion (not shown). between. Then, in a state where the position of the laser sensor 101 is adjusted, the laser is emitted from the emitting portion of the laser sensor 101 and detected by the detecting portion. Then, the light-shielding rate of the laser in this state (position-adjusted laser light-shielding rate A) was measured. The position adjustment laser shading rate A is the state of the laser sensor 101 after the position of the laser sensor 101 is adjusted and before the cutting is started. The detection amount of the laser detected by the laser detection unit is relative to that of the laser. Emission ratio. Since the incidence of the laser beam on the detection unit is blocked by the cutting edge of the blade 22 before the start of cutting, the position adjustment laser light shielding rate A may be high.
然後,在步驟2(S2)中進行磨損或破損檢測雷射遮光率A'的測定。S2例如能如以下那樣進行。Then, in step 2 (S2), the measurement of the abrasion or damage detection laser light shielding rate A 'is performed. S2 can be performed as follows, for example.
首先,藉由使主軸部21旋轉而使刀片22旋轉。然後,利用旋轉的刀片22將切斷對象物切斷。接下來,在正利用旋轉的刀片22將切斷對象物切斷的狀態下,從雷射感測器101的出射部出射雷射並利用偵測部進行偵測。然後,測定此狀態下的雷射的遮光率(磨損或破損檢測雷射遮光率A')。在因切斷而刀片22磨損或破損的情況下,與切斷開始前相比,雷射向偵測部的入射不易被刀片22的刀尖遮擋,因此磨損或破損檢測雷射遮光率A'可能變為低於位置調整雷射遮光率A。First, the blade 22 is rotated by rotating the main shaft portion 21. Then, the object to be cut is cut by the rotating blade 22. Next, in a state where the cutting target is being cut by the rotating blade 22, the laser is emitted from the emitting portion of the laser sensor 101 and detected by the detecting portion. Then, the light shielding rate of the laser in this state (abrasion or damage detection laser shielding rate A ') was measured. In the case where the blade 22 is worn or damaged due to cutting, the incidence of the laser light on the detection portion is less likely to be blocked by the blade edge of the blade 22 than before the cutting is started. It may become lower than the position adjustment laser shading ratio A.
然後,在步驟3(S3)中將S1中測定的雷射的遮光率A與S2中測定的雷射的遮光率A'進行對比。此時,在雷射的遮光率A與雷射的遮光率A'相等的情況下,不停止利用刀片22的旋轉將切斷對象物切斷,再次回到S2而進行磨損或破損檢測雷射遮光率A'的測定。Then, in step 3 (S3), the light shielding rate A of the laser measured in S1 is compared with the light shielding rate A 'of the laser measured in S2. At this time, when the light shielding rate A of the laser is equal to the light shielding rate A ′ of the laser, the object to be cut is not stopped by the rotation of the blade 22, and the laser is returned to S2 to perform wear or damage detection laser. Measurement of light shielding rate A '.
另一方面,若S3中判斷雷射的遮光率A與雷射的遮光率A'不相等,則在步驟4(S4)中使刀片22停止旋轉並實施所述刀片22的自動更換。On the other hand, if it is determined in S3 that the light-shielding rate A of the laser is not equal to the light-shielding rate A ′ of the laser, the blade 22 is stopped from rotating in step 4 (S4) and the blade 22 is automatically replaced.
如所述那樣,在實施方式的凸緣更換機構包括以能檢測刀片22的磨損及破損的至少一者的方式構成的檢測部100的情況下,能在檢測到刀片22的磨損及破損的至少一者後使刀片22的旋轉所致的切斷自動停止,進行實施方式的刀片22的自動更換。由此能實現刀片22的更換的進一步自動化。As described above, when the flange replacement mechanism according to the embodiment includes the detection unit 100 configured to detect at least one of the wear and tear of the blade 22, at least the wear and tear of the blade 22 can be detected. After one, the cutting by the rotation of the blade 22 is automatically stopped, and the blade 22 of the embodiment is automatically replaced. This enables further automation of the blade 22 replacement.
此處,對第一外凸緣23a及第一內凸緣20a與第二外凸緣及第二內凸緣20b的直徑的大小關係、及與此相關的凸緣更換及刀片更換的一例進行說明。在如上所述的說明中,在第一外凸緣23a及第一內凸緣20a的直徑大於第二外凸緣及第二內凸緣20b的直徑的情況下,在利用所述的檢測部100檢測到刀片的磨損量成為預定的值後,不更換磨損的刀片而更換凸緣,由此可使用先前已廢棄的刀片。在如上所述的說明中,在第一外凸緣23a及第一內凸緣20a的直徑小於第二外凸緣及第二內凸緣20b的情況下,在利用所述的檢測部100檢測到刀片的磨損量成為預定的值後,將使用完的已磨損的刀片更換為使用前的刀片,並且更換凸緣。藉由重複所述一系列的動作,能夠自動地重複進行凸緣更換及刀片更換。Here, an example of the magnitude relationship between the diameters of the first outer flange 23a and the first inner flange 20a and the diameters of the second outer flange and the second inner flange 20b, and an example of the flange replacement and the blade replacement related thereto Instructions. In the above description, when the diameters of the first outer flange 23a and the first inner flange 20a are larger than the diameters of the second outer flange and the second inner flange 20b, the detection unit is used. 100 detects that the amount of wear of the blade has reached a predetermined value, and replaces the flange without replacing the worn blade, so that a previously discarded blade can be used. In the above description, when the diameters of the first outer flange 23a and the first inner flange 20a are smaller than those of the second outer flange and the second inner flange 20b, the detection is performed by the detection unit 100. After the wear amount of the blade becomes a predetermined value, the worn-out worn blade is replaced with a blade before use, and the flange is replaced. By repeating the series of operations described above, it is possible to automatically repeat flange replacement and blade replacement.
如以上那樣對實施方式進行了說明,但也從最初開始便預計將所述各實施方式的構成適當組合。Although the embodiments have been described as above, it is also expected that the configurations of the respective embodiments described above are appropriately combined from the beginning.
對本發明的實施方式進行了說明,但應認為此次公開的實施方式在所有方面為例示而非限制性。本發明的範圍是由實施方式所明示,是指包括與實施方式均等的含意及範圍內的所有變更。Although the embodiment of the present invention has been described, the embodiment disclosed this time should be considered as illustrative in all points and not restrictive. The scope of the present invention is clearly shown by the embodiments, and means all changes within the meaning and scope equivalent to the embodiments.
本文所公開的實施方式有可能能夠用於凸緣更換機構、切斷裝置及凸緣更換方法。The embodiments disclosed herein may be applicable to a flange replacement mechanism, a cutting device, and a flange replacement method.
1‧‧‧吸附臂1‧‧‧ Adsorption arm
2‧‧‧吸附單元 2‧‧‧ Adsorption unit
3‧‧‧臂部 3‧‧‧ arm
4‧‧‧第一吸附部 4‧‧‧The first adsorption section
4a、6a、11a‧‧‧突出部 4a, 6a, 11a ‧‧‧ protrusions
4b‧‧‧突出部近處面 4b‧‧‧ near the protrusion
4c‧‧‧第一吸附部遠處面 4c‧‧‧Distant surface of the first adsorption section
4x‧‧‧第一吸附口 4x‧‧‧first suction port
4y‧‧‧第一吸附槽 4y‧‧‧The first adsorption tank
4z、5z、13、14‧‧‧氣體流路 4z, 5z, 13, 14‧‧‧ gas flow path
5‧‧‧第二吸附部 5‧‧‧Second adsorption section
5a‧‧‧鉤狀部 5a‧‧‧ Hook
5b‧‧‧鉤狀部遠處面 5b‧‧‧ Distant surface of hook
5c‧‧‧鉤狀部近處面 5c‧‧‧ near surface of hook
5d‧‧‧第二吸附部遠處面 5d‧‧‧Distant surface of the second adsorption section
5x‧‧‧第二吸附口 5x‧‧‧Second suction port
5y‧‧‧第二吸附槽 5y‧‧‧Second adsorption tank
6‧‧‧裝卸構件旋轉部 6‧‧‧ Rotating part of loading and unloading member
6b‧‧‧旋轉部近處面 6b‧‧‧ Near surface of rotating part
7‧‧‧第三彈簧 7‧‧‧ third spring
8‧‧‧第二彈簧 8‧‧‧ second spring
9‧‧‧旋轉驅動構件 9‧‧‧ Rotary drive member
9a‧‧‧近處側伸出部遠處面 9a‧‧‧proximal side
10‧‧‧軸 10‧‧‧ axis
11‧‧‧連結部 11‧‧‧ Connection Department
11b‧‧‧連結部內側近處面 11b‧‧‧Inner side of the connecting part
11c‧‧‧連結部外側近處面 11c‧‧‧Outside of the connecting part
12‧‧‧氣體抽吸口 12‧‧‧Gas suction port
15‧‧‧套管 15‧‧‧ Casing
15a‧‧‧收容部 15a‧‧‧Containment Department
15b‧‧‧支持部 15b‧‧‧Support Department
15c‧‧‧收容部近處面 15c‧‧‧ Close to Containment Department
15d‧‧‧支持部遠處面 15d‧‧‧Far from the support department
16‧‧‧第一彈簧 16‧‧‧first spring
20a‧‧‧第一內凸緣 20a‧‧‧First inner flange
20b‧‧‧第二內凸緣 20b‧‧‧Second inner flange
21‧‧‧主軸部 21‧‧‧ Spindle
22‧‧‧刀片 22‧‧‧ Blade
23‧‧‧遠處側凸緣 23‧‧‧distant side flange
23a‧‧‧第一外凸緣 23a‧‧‧First outer flange
24‧‧‧第一裝卸構件 24‧‧‧The first loading and unloading component
24a‧‧‧貫通孔 24a‧‧‧through hole
25‧‧‧第二主軸部 25‧‧‧Second spindle section
31、32、61、62、71、72、81、91、92、102、152、A、B、C‧‧‧箭頭 31, 32, 61, 62, 71, 72, 81, 91, 92, 102, 152, A, B, C‧‧‧ arrows
40‧‧‧移動機構 40‧‧‧ mobile agency
41‧‧‧第一滑動機構 41‧‧‧first sliding mechanism
42‧‧‧第二滑動機構 42‧‧‧Second sliding mechanism
43‧‧‧第一旋轉機構 43‧‧‧first rotation mechanism
44‧‧‧第二旋轉機構 44‧‧‧Second rotation mechanism
51‧‧‧收納部 51‧‧‧Storage
53a~53c‧‧‧用以收納分別不同的刀片的盒 53a ~ 53c‧‧‧‧Box for storing different blades
53d‧‧‧第一裝卸構件用的盒 53d‧‧‧Box for the first loading and unloading member
53e‧‧‧第一外凸緣用的盒 53e‧‧‧Box for the first outer flange
53f‧‧‧第二外凸緣用的盒 53f‧‧‧Box for second outer flange
53g‧‧‧第一內凸緣用的盒 53g‧‧‧Box for the first inner flange
53h‧‧‧第二內凸緣用的盒 53h‧‧‧Box for second inner flange
53i‧‧‧第二裝卸構件用的盒 53i‧‧‧Box for second loading and unloading unit
53j‧‧‧夾具用的盒 53j‧‧‧Box for fixture
54a‧‧‧第一刀片按壓構件 54a‧‧‧First blade pressing member
54b‧‧‧第二刀片按壓構件 54b‧‧‧Second blade pressing member
54c‧‧‧第三刀片按壓構件 54c‧‧‧Third blade pressing member
82‧‧‧第一假想面 82‧‧‧The first imaginary noodle
93‧‧‧第二假想面 93‧‧‧Second imaginary noodle
100‧‧‧檢測部 100‧‧‧Testing Department
101‧‧‧雷射感測器 101‧‧‧laser sensor
110‧‧‧檢查用平臺 110‧‧‧ Inspection platform
111‧‧‧切斷裝置 111‧‧‧ cutting device
112‧‧‧已密封基板 112‧‧‧Sealed substrate
113‧‧‧基板供給機構 113‧‧‧ substrate supply mechanism
114‧‧‧切斷用平臺 114‧‧‧cutting platform
115‧‧‧移動機構 115‧‧‧ Mobile agency
116‧‧‧旋轉機構 116‧‧‧Rotating mechanism
120‧‧‧凸緣更換機構 120‧‧‧Flange replacement mechanism
121‧‧‧已切斷基板 121‧‧‧ has cut off the substrate
122‧‧‧託盤 122‧‧‧Tray
130‧‧‧外凸緣更換部 130‧‧‧Outer flange replacement section
131‧‧‧第一外凸緣吸附部 131‧‧‧The first outer flange suction part
132‧‧‧第二外凸緣吸附部 132‧‧‧Second outer flange suction part
140‧‧‧內凸緣更換部(第一凸緣更換部) 140‧‧‧Inner flange replacement part (first flange replacement part)
141‧‧‧第一爪部 141‧‧‧first claw
142‧‧‧第二爪部 142‧‧‧second claw
143‧‧‧支點 143‧‧‧ Fulcrum
144‧‧‧扭簧 144‧‧‧torsion spring
145‧‧‧激磁線圈 145‧‧‧Excitation coil
146‧‧‧楔狀構件 146‧‧‧ wedge-shaped member
150‧‧‧第二裝卸構件 150‧‧‧Second loading and unloading component
151‧‧‧切口部 151‧‧‧ incision
160‧‧‧夾具(內凸緣更換用夾具) 160‧‧‧Jig (Jig for replacing inner flange)
161‧‧‧中央突起部 161‧‧‧ central protrusion
170‧‧‧旋轉軸 170‧‧‧rotation axis
171‧‧‧旋轉軸前端部 171‧‧‧ front end of rotating shaft
180、181‧‧‧絲錐外螺紋 180、181‧‧‧Taper external thread
182、183‧‧‧凸台(凸部) 182、183‧‧‧‧Boss (Boss)
184‧‧‧抽頭母螺紋 184‧‧‧Tap female thread
CTL‧‧‧控制部 CTL‧‧‧Control Department
MA‧‧‧基板供給模組 MA‧‧‧ substrate supply module
MB‧‧‧基板切斷模組 MB‧‧‧ substrate cutting module
MC‧‧‧檢查模組 MC‧‧‧ Inspection Module
P‧‧‧製品 P‧‧‧ products
S1~S4‧‧‧步驟 Steps S1 ~ S4‧‧‧‧
圖1為實施方式的切斷裝置的示意性平面圖。FIG. 1 is a schematic plan view of a cutting device according to an embodiment.
圖2(a)及圖2(b)為實施方式的凸緣更換機構中所用的吸附臂的例子的示意性側面圖。 2 (a) and 2 (b) are schematic side views of an example of an adsorption arm used in the flange replacement mechanism of the embodiment.
圖3為從另一角度觀察圖2(a)、圖2(b)所示的吸附臂的第一外凸緣吸附部時的示意性立體圖。 FIG. 3 is a schematic perspective view when the first outer flange suction portion of the suction arm shown in FIG. 2 (a) and FIG. 2 (b) is viewed from another angle.
圖4為圖2(a)、圖2(b)及圖3所示的第一外凸緣吸附部的示意性平面圖。 FIG. 4 is a schematic plan view of the first outer flange suction portion shown in FIG. 2 (a), FIG. 2 (b), and FIG. 3. FIG.
圖5為圖2(a)~圖4所示的第一外凸緣吸附部的示意性剖面圖。 FIG. 5 is a schematic cross-sectional view of the first outer flange suction portion shown in FIGS. 2 (a) to 4.
圖6為圖2(a)及圖2(b)所示的內凸緣更換部的示意性剖面圖。 FIG. 6 is a schematic cross-sectional view of the inner flange replacement portion shown in FIGS. 2 (a) and 2 (b).
圖7為對實施方式的凸緣更換方法的步驟的一部分進行圖解的示意性剖面圖。 FIG. 7 is a schematic cross-sectional view illustrating a part of the steps of the flange replacement method according to the embodiment.
圖8為對實施方式的凸緣更換方法的步驟的一部分進行圖解的示意性剖面圖。 FIG. 8 is a schematic cross-sectional view illustrating a part of the steps of the flange replacement method according to the embodiment.
圖9為對實施方式的凸緣更換方法的步驟的一部分進行圖解的示意性剖面圖。 FIG. 9 is a schematic cross-sectional view illustrating a part of the steps of the flange replacement method according to the embodiment.
圖10為對實施方式的凸緣更換方法的步驟的一部分進行圖解的示意性剖面圖。 FIG. 10 is a schematic cross-sectional view illustrating a part of the steps of the flange replacement method according to the embodiment.
圖11為對實施方式的凸緣更換方法的步驟的一部分進行圖解的示意性剖面圖。 FIG. 11 is a schematic cross-sectional view illustrating a part of the steps of the flange replacement method according to the embodiment.
圖12為吸附單元位於第一動作位置的狀態的一例的實施方式的切斷裝置的示意性立體圖。 12 is a schematic perspective view of a cutting device according to an embodiment of an example of a state in which a suction unit is located at a first operation position.
圖13為從另一角度觀察圖12所示的切斷裝置時的示意性立體圖。 FIG. 13 is a schematic perspective view when the cutting device shown in FIG. 12 is viewed from another angle.
圖14為吸附單元位於第二動作位置的狀態的一例的實施方式的切斷裝置的示意性立體圖。 14 is a schematic perspective view of a cutting device according to an embodiment of an example of a state in which a suction unit is located at a second operation position.
圖15為吸附單元位於第一動作位置的狀態的另一例的實施方式的切斷裝置的示意性立體圖。 15 is a schematic perspective view of a cutting device according to another embodiment of a state in which the suction unit is located at the first operation position.
圖16為從另一角度觀察圖15所示的切斷裝置時的示意性立體圖。 FIG. 16 is a schematic perspective view when the cutting device shown in FIG. 15 is viewed from another angle.
圖17為對利用實施方式的第一滑動機構使吸附單元在Y方向上移動的一例進行圖解的示意性立體圖。 FIG. 17 is a schematic perspective view illustrating an example of moving the adsorption unit in the Y direction by the first sliding mechanism according to the embodiment.
圖18為對利用實施方式的第一滑動機構使吸附單元在Y方向上移動的另一例進行圖解的示意性立體圖。 FIG. 18 is a schematic perspective view illustrating another example of moving the adsorption unit in the Y direction by the first sliding mechanism according to the embodiment.
圖19為對利用實施方式的第二滑動機構使吸附單元在Z方向上移動的一例進行圖解的示意性立體圖。 FIG. 19 is a schematic perspective view illustrating an example of moving the adsorption unit in the Z direction by the second sliding mechanism according to the embodiment.
圖20為對利用實施方式的第二滑動機構使吸附單元在Z方向上移動的另一例進行圖解的示意性立體圖。 FIG. 20 is a schematic perspective view illustrating another example of moving the adsorption unit in the Z direction by the second sliding mechanism according to the embodiment.
圖21為對利用實施方式的第一旋轉機構使吸附單元在X-θ方向上旋轉的一例進行圖解的示意性立體圖。 FIG. 21 is a schematic perspective view illustrating an example of rotating the adsorption unit in the X-θ direction by the first rotation mechanism of the embodiment.
圖22為對利用實施方式的第一旋轉機構使吸附單元在X-θ方向上旋轉的另一例進行圖解的示意性立體圖。 22 is a schematic perspective view illustrating another example of rotating the adsorption unit in the X-θ direction by the first rotation mechanism of the embodiment.
圖23為對利用實施方式的第二旋轉機構使吸附單元在Y-θ方向上旋轉的一例進行圖解的示意性立體圖。 FIG. 23 is a schematic perspective view illustrating an example of rotating the adsorption unit in the Y-θ direction by the second rotation mechanism of the embodiment.
圖24為對利用實施方式的第二旋轉機構使吸附單元在Y-θ方向上旋轉的另一例進行圖解的示意性立體圖。 FIG. 24 is a schematic perspective view illustrating another example of rotating the adsorption unit in the Y-θ direction by the second rotation mechanism of the embodiment.
圖25為實施方式的收納部的示意性正面圖。 FIG. 25 is a schematic front view of a storage portion according to the embodiment.
圖26為表示實施方式的收納部在切斷裝置內的位置的示意性立體圖。 FIG. 26 is a schematic perspective view showing a position of the storage unit in the cutting device according to the embodiment.
圖27為實施方式的刀片按壓構件下降時的圖25所示的刀片用的盒的示意性立體圖。 FIG. 27 is a schematic perspective view of the blade cassette shown in FIG. 25 when the blade pressing member according to the embodiment is lowered.
圖28為實施方式的刀片按壓構件上升時的圖25所示的刀片盒的示意性立體圖。 FIG. 28 is a schematic perspective view of the blade cassette shown in FIG. 25 when the blade pressing member according to the embodiment is raised.
圖29(a)~圖29(e)是表示圖25的收納部中的零件的收納的形態的局部剖面圖。 FIGS. 29 (a) to 29 (e) are partial cross-sectional views showing a form of accommodating parts in the accommodating portion of FIG. 25.
圖30為對實施方式的第一內凸緣更換方法的步驟的一部分進行圖解的示意性剖面圖。 FIG. 30 is a schematic cross-sectional view illustrating a part of the steps of the first inner flange replacement method according to the embodiment.
圖31為對實施方式的第一內凸緣更換方法的步驟的一部分進行圖解的示意性剖面圖。 FIG. 31 is a schematic cross-sectional view illustrating a part of the steps of the first inner flange replacement method according to the embodiment.
圖32為對實施方式的第一內凸緣更換方法的步驟的一部分進行圖解的示意性剖面圖。 FIG. 32 is a schematic cross-sectional view illustrating a part of the steps of the first inner flange replacement method according to the embodiment.
圖33為對實施方式的第一內凸緣更換方法的步驟的一部分進行圖解的示意性剖面圖。 FIG. 33 is a schematic cross-sectional view illustrating a part of the steps of the first inner flange replacement method according to the embodiment.
圖34為對實施方式的第一內凸緣更換方法的步驟的一部分進行圖解的示意性剖面圖。 FIG. 34 is a schematic cross-sectional view illustrating a part of the steps of the first inner flange replacement method according to the embodiment.
圖35為對實施方式的第一內凸緣更換方法的步驟的一部分進行圖解的示意性剖面圖。 FIG. 35 is a schematic cross-sectional view illustrating a part of the steps of the first inner flange replacement method according to the embodiment.
圖36為實施方式的檢測部的示意性平面圖。 FIG. 36 is a schematic plan view of a detection unit according to the embodiment.
圖37為利用實施方式的檢測部來檢測刀片的磨損及破損的至少一者的方法的一例的流程圖。 FIG. 37 is a flowchart of an example of a method of detecting at least one of abrasion and breakage of the blade by the detection unit of the embodiment.
Claims (15)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018-013836 | 2018-01-30 | ||
| JP2018013836A JP6612372B2 (en) | 2018-01-30 | 2018-01-30 | Flange replacement mechanism, cutting device, flange replacement method, and method of manufacturing a cut product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201932241A true TW201932241A (en) | 2019-08-16 |
| TWI689377B TWI689377B (en) | 2020-04-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW108103398A TWI689377B (en) | 2018-01-30 | 2019-01-29 | Flange replacement mechanism, cutting device, flange replacement and method for manufacturing cut-off products |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP6612372B2 (en) |
| KR (1) | KR102168299B1 (en) |
| CN (1) | CN110098106B (en) |
| TW (1) | TWI689377B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI881101B (en) * | 2020-04-10 | 2025-04-21 | 日商迪思科股份有限公司 | Cutting device, cutting blade replacement method and plate replacement method |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136539A (en) * | 2020-01-02 | 2020-05-12 | 温州大学瓯江学院 | A high-efficiency polishing device for valve body processing |
| CN113001796B (en) * | 2021-02-20 | 2023-04-25 | 新余学院 | A polycrystalline silicon ingot impurity layer cut-off device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2617876B2 (en) * | 1994-02-04 | 1997-06-04 | 株式会社ディスコ | Blade autochanger |
| JPH10340867A (en) * | 1997-06-05 | 1998-12-22 | Tokyo Seimitsu Co Ltd | Automatic blade exchange system |
| JP2002321157A (en) * | 2001-04-20 | 2002-11-05 | Matsushita Electric Ind Co Ltd | Flange for cutting whetstone and whetstone grinding method |
| JP4837970B2 (en) * | 2005-10-06 | 2011-12-14 | 株式会社ディスコ | Cutting blade changer |
| JP4837973B2 (en) * | 2005-10-13 | 2011-12-14 | 株式会社ディスコ | Cutting blade changer |
| JP5199777B2 (en) * | 2008-08-04 | 2013-05-15 | 株式会社ディスコ | Cutting equipment |
| JP5457131B2 (en) * | 2009-10-07 | 2014-04-02 | 株式会社ディスコ | Blade changer |
| JP5723837B2 (en) * | 2012-07-18 | 2015-05-27 | Towa株式会社 | Blade attachment / detachment device |
| JP2015085466A (en) * | 2013-10-31 | 2015-05-07 | 株式会社ディスコ | Flange mechanism |
| JP6378976B2 (en) * | 2014-08-26 | 2018-08-22 | 株式会社ディスコ | Flange mechanism and cutting device |
| JP6423209B2 (en) * | 2014-09-08 | 2018-11-14 | Dmg森精機株式会社 | Machine Tools |
| JP6333141B2 (en) * | 2014-09-22 | 2018-05-30 | 株式会社ディスコ | Cutting blade replacement system |
| JP2016132046A (en) * | 2015-01-16 | 2016-07-25 | 株式会社ディスコ | Mount flange |
| JP6410626B2 (en) * | 2015-02-06 | 2018-10-24 | 株式会社ディスコ | Cutting equipment |
| JP6421658B2 (en) * | 2015-03-13 | 2018-11-14 | 株式会社東京精密 | Blade automatic changer and blade automatic change method |
| JP6491044B2 (en) * | 2015-05-29 | 2019-03-27 | Towa株式会社 | Manufacturing apparatus and manufacturing method |
| JP6494429B2 (en) * | 2015-06-01 | 2019-04-03 | 株式会社ディスコ | Blade with base |
| JP2017024093A (en) * | 2015-07-17 | 2017-02-02 | Towa株式会社 | Cutting device and cutting method |
| JP6698436B2 (en) * | 2016-06-14 | 2020-05-27 | 株式会社ディスコ | Blade case |
-
2018
- 2018-01-30 JP JP2018013836A patent/JP6612372B2/en active Active
- 2018-12-14 KR KR1020180161626A patent/KR102168299B1/en active Active
-
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- 2019-01-23 CN CN201910062312.8A patent/CN110098106B/en active Active
- 2019-01-29 TW TW108103398A patent/TWI689377B/en active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI881101B (en) * | 2020-04-10 | 2025-04-21 | 日商迪思科股份有限公司 | Cutting device, cutting blade replacement method and plate replacement method |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2019130604A (en) | 2019-08-08 |
| KR102168299B1 (en) | 2020-10-21 |
| JP6612372B2 (en) | 2019-11-27 |
| CN110098106B (en) | 2023-04-07 |
| KR20190092248A (en) | 2019-08-07 |
| CN110098106A (en) | 2019-08-06 |
| TWI689377B (en) | 2020-04-01 |
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