TW201938813A - Steel pipe and production method for steel pipe - Google Patents
Steel pipe and production method for steel pipe Download PDFInfo
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- TW201938813A TW201938813A TW108107600A TW108107600A TW201938813A TW 201938813 A TW201938813 A TW 201938813A TW 108107600 A TW108107600 A TW 108107600A TW 108107600 A TW108107600 A TW 108107600A TW 201938813 A TW201938813 A TW 201938813A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 323
- 239000010959 steel Substances 0.000 title claims abstract description 323
- 238000004519 manufacturing process Methods 0.000 title claims description 33
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 38
- 229910052751 metal Inorganic materials 0.000 claims abstract description 29
- 239000002184 metal Substances 0.000 claims abstract description 29
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 16
- 150000001247 metal acetylides Chemical class 0.000 claims abstract description 15
- 238000003466 welding Methods 0.000 claims description 67
- 239000010949 copper Substances 0.000 claims description 34
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 32
- 238000010791 quenching Methods 0.000 claims description 32
- 230000000171 quenching effect Effects 0.000 claims description 32
- 238000005496 tempering Methods 0.000 claims description 31
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 26
- 239000011651 chromium Substances 0.000 claims description 20
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 17
- 229910052802 copper Inorganic materials 0.000 claims description 17
- 239000011572 manganese Substances 0.000 claims description 16
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 15
- 239000011574 phosphorus Substances 0.000 claims description 15
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 14
- 229910052717 sulfur Inorganic materials 0.000 claims description 14
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 13
- 239000011593 sulfur Substances 0.000 claims description 13
- 229910052759 nickel Inorganic materials 0.000 claims description 11
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 10
- 229910052804 chromium Inorganic materials 0.000 claims description 10
- 230000009466 transformation Effects 0.000 claims description 10
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052750 molybdenum Inorganic materials 0.000 claims description 9
- 239000011733 molybdenum Substances 0.000 claims description 9
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 8
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims description 8
- 229910052748 manganese Inorganic materials 0.000 claims description 8
- 229910052710 silicon Inorganic materials 0.000 claims description 8
- 239000010703 silicon Substances 0.000 claims description 8
- 229910000859 α-Fe Inorganic materials 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 26
- 238000005096 rolling process Methods 0.000 description 15
- 238000009661 fatigue test Methods 0.000 description 14
- 229910052742 iron Inorganic materials 0.000 description 12
- 238000001816 cooling Methods 0.000 description 10
- CADICXFYUNYKGD-UHFFFAOYSA-N sulfanylidenemanganese Chemical compound [Mn]=S CADICXFYUNYKGD-UHFFFAOYSA-N 0.000 description 10
- 230000003749 cleanliness Effects 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 230000009467 reduction Effects 0.000 description 8
- 238000005098 hot rolling Methods 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000002436 steel type Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 150000004763 sulfides Chemical class 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910000677 High-carbon steel Inorganic materials 0.000 description 4
- 239000011324 bead Substances 0.000 description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000003303 reheating Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000003490 calendering Methods 0.000 description 3
- 238000005097 cold rolling Methods 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 229910052770 Uranium Inorganic materials 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- ZDVYABSQRRRIOJ-UHFFFAOYSA-N boron;iron Chemical compound [Fe]#B ZDVYABSQRRRIOJ-UHFFFAOYSA-N 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000029052 metamorphosis Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/08—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/50—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
Description
本發明係關於鋼管以及鋼管的製造方法。The present invention relates to a steel pipe and a method for manufacturing a steel pipe.
焊接鋼管一般係以將鋼板或是鋼帶等進行焊接方式來製造。例如,專利文獻1當中揭露了作為其中一種焊接鋼管之直縫焊接鋼管的製造方法,其係將高碳鋼板進行高頻焊接之後,施加冷軋壓延及熱縮徑壓延。The welded steel pipe is generally manufactured by welding a steel plate or a steel strip. For example, Patent Document 1 discloses a method for manufacturing a straight seam welded steel pipe, which is one of the types of welded steel pipes. High-frequency welding of high-carbon steel plates is followed by cold-rolling and hot-rolling reduction.
[先前技術文獻]
[專利文獻]
[專利文獻1] 日本國公開專利公報「特開2015-062920號公報」[Prior technical literature]
[Patent Literature]
[Patent Document 1] Japanese Published Patent Gazette "Japanese Patent Laid-Open No. 2015-062920"
[發明所欲解決問題]
然而,將如專利文獻1所記載的高碳鋼板或高碳鋼帶進行焊接時,會於焊接部等處產生焊接破裂。因此,於專利文獻1當中所記載的高碳焊接鋼管,一般來說,為了去除焊接破裂,必須要進一步地進行冷軋壓延及熱縮徑壓延等製造步驟。因此,高碳焊接鋼管存在著無法有效率地製造之問題。[Inventive problem solving]
However, when a high-carbon steel plate or a high-carbon steel strip as described in Patent Document 1 is welded, a welding crack occurs at a welded portion or the like. Therefore, in general, in the high-carbon welded steel pipe described in Patent Document 1, in order to remove welding cracks, it is necessary to further perform manufacturing steps such as cold rolling reduction and hot shrinkage reduction rolling. Therefore, there is a problem that high-carbon welded steel pipes cannot be manufactured efficiently.
本發明為解決前述問題,以提供可有效率地製造的高碳焊接鋼管為目的。The present invention has been made to solve the aforementioned problems, and an object thereof is to provide a high-carbon welded steel pipe that can be efficiently manufactured.
[為解決問題之手段]
為了解決前述問題,本發明一態樣的一種鋼管,其特徵為包含:碳(C):0.70質量%以上且1.20質量%以下;磷(P):0.03質量%以下;及銅(Cu):0.30質量%以下,其中,焊接部的金屬組織為包含經過再加熱處理的肥粒鐵及碳化物之金屬組織。[Means for solving problems]
In order to solve the foregoing problem, a steel pipe according to one aspect of the present invention is characterized by including: carbon (C): 0.70 mass% or more and 1.20 mass% or less; phosphorus (P): 0.03 mass% or less; and copper (Cu): 0.30% by mass or less, wherein the metal structure of the welded portion is a metal structure containing ferrous iron and carbides subjected to reheating treatment.
此外,本發明一態樣之鋼管的製造方法,其特徵在於:前述鋼管包含:碳(C):0.70質量%以上且1.20質量%以下;磷(P):0.03質量%以下;及銅(Cu):0.30質量%以下,且焊接部的金屬組織為包含經過再加熱處理的肥粒鐵以及碳化物之金屬組織;又,前述製造方法包含:成形步驟,其係將鋼板或是鋼帶藉由輥壓成形而成形為管狀;焊接步驟,其係於前述成形步驟之後,將相對的前述鋼板的各端面或相對的前述鋼帶的各端面,焊接以製造鋼管;焠火步驟,其係於經過前述焊接步驟後的鋼管,施加焠火處理;回火步驟,其係於經過前述焠火步驟之後,對前述鋼管施加回火處理。In addition, the method for manufacturing a steel pipe according to one aspect of the present invention is characterized in that the steel pipe includes: carbon (C): 0.70 mass% or more and 1.20 mass% or less; phosphorus (P): 0.03 mass% or less; and copper (Cu ): 0.30% by mass or less, and the metal structure of the welded portion is a metal structure including ferrous iron and carbides subjected to reheating treatment; and the aforementioned manufacturing method includes a forming step of forming a steel plate or a steel strip by Roll forming into a tubular shape; a welding step, which is performed after the forming step, welding each end surface of the opposite steel plate or each end surface of the opposite steel strip to produce a steel tube; and a quenching step, which is performed after the foregoing The steel tube after the welding step is subjected to quenching treatment; the tempering step is performed after the aforementioned quenching step is performed on the steel tube.
[發明之功效]
根據本發明一態樣,可達到提供不需要繁雜製造步驟的焊接鋼管之功效。[Effect of the invention]
According to one aspect of the present invention, the effect of providing a welded steel pipe that does not require complicated manufacturing steps can be achieved.
以下詳細說明本發明之一實施形態。Hereinafter, one embodiment of the present invention will be described in detail.
<鋼管>
本實施形態中的鋼管係包含:碳(C):0.70質量%以上且1.20質量%以下;磷(P):0.03質量%以下;及銅(Cu):0.30質量%以下,焊接部的金屬組織係包含經過再加熱處理的肥粒鐵及碳化物的金屬組織。此處,再加熱處理可舉出例如後述的回火處理。此外,此處所指之包含肥粒鐵及碳化物的金屬組織,係指例如回火麻田散鐵、變韌鐵以及波來鐵。又,鋼管中焊接部的金屬組織為包含經過再加熱處理的肥粒鐵及碳化物之金屬組織的高碳焊接鋼管,其製造方式可為例如以鋼管或鋼帶藉輥壓成形而成形為管狀之後,將相對的前述鋼板的各端面,或是相對的前述鋼帶的各端面焊接,藉以形成焊接部。接著於形成焊接部後,藉由施加焠火處理以及回火處理而製造。根據此製造方法可使本實施形態中的鋼管即便為碳(C)含量高的高碳焊接鋼管,也不會產生焊接破裂。因此不需要為了去除焊接破裂而進行冷軋壓延及熱縮徑壓延等製造步驟,可有效率地進行製造。此外,本實施形態中的鋼管藉由如上述般僅含有特定量的特定成分,藉以得到良好的轉動疲勞壽命。< steel pipe >
The steel pipe system in this embodiment includes: carbon (C): 0.70 mass% or more and 1.20 mass% or less; phosphorus (P): 0.03 mass% or less; and copper (Cu): 0.30 mass% or less. It is a metal structure containing reheated ferrous iron and carbides. Here, the reheating treatment may be, for example, a tempering treatment described later. The metal structure containing ferrous iron and carbides herein refers to, for example, tempered Asada loose iron, toughened iron, and polyiron. The metal structure of the welded portion of the steel pipe is a high-carbon welded steel pipe including a metal structure of ferrous iron and carbides that have been reheated. The manufacturing method may be, for example, forming a steel pipe or a steel strip into a tube by roll forming. Thereafter, each end surface of the opposite steel plate or each end surface of the opposite steel strip is welded to form a welded portion. Next, after forming a welded part, it is manufactured by applying a quenching treatment and a tempering treatment. According to this manufacturing method, even if the steel pipe in this embodiment is a high-carbon welded steel pipe with a high carbon (C) content, welding cracks do not occur. Therefore, it is not necessary to perform manufacturing steps such as cold-rolling rolling and hot-rolling reduction rolling in order to remove welding cracks, and the manufacturing can be performed efficiently. In addition, the steel pipe in this embodiment contains only a specific amount of a specific component as described above, thereby obtaining a good rolling fatigue life.
此外,此處所謂的「焊接部」,係指鋼板或鋼帶受到焊接的部分,例如焊珠部。此外,「轉動疲勞壽命」係指使用了本實施形態中的鋼管的軸承進行滾動動作,直到使得於鋼管之母材與焊接部產生出表面剝離之期間。「良好的轉動疲勞壽命」係指與習知作為高碳鋼管而廣泛使用的無縫鋼管相同程度地長。轉動疲勞壽命可藉由例如將焊接鋼管切開加工成板狀後,以推力(thrust)型轉動疲勞測試,測量至母材及焊接部產生表面剝離之期間來求得。The "welded portion" as used herein refers to a portion where a steel plate or a steel strip is welded, such as a bead portion. In addition, "rotational fatigue life" refers to a period during which the bearing using the steel pipe in this embodiment performs a rolling operation until the base material of the steel pipe and the welded portion are subjected to surface peeling. "Good rolling fatigue life" means that it is as long as a seamless steel pipe widely used as a high-carbon steel pipe. The rotational fatigue life can be determined by, for example, cutting a welded steel pipe into a plate shape, and measuring the period until the surface of the base metal and the welded part is peeled off by a thrust-type rotational fatigue test.
鋼管的直徑較佳係直徑15mm以上且300mm以下。此外,鋼管的厚度較佳係2mm以上且10mm以下。藉著使鋼管直徑及厚度為上述較佳範圍,可在不需要特殊的製造條件下,製造出本實施形態的鋼管。The diameter of the steel pipe is preferably 15 mm or more and 300 mm or less. The thickness of the steel pipe is preferably 2 mm or more and 10 mm or less. By making the diameter and thickness of the steel pipe into the above-mentioned preferred ranges, the steel pipe of this embodiment can be manufactured without requiring special manufacturing conditions.
此外,本實施形態中的鋼管當中亦可包含硫化物以及氧化物等非金屬夾雜物。非金屬夾雜物當中的硫化物,其中尤以硫化錳(MnS)會凝結及析出至鋼管表面,成為非金屬夾雜物所導致破裂及表面損傷之原因,結果具有導致轉動疲勞壽命降低之風險。此外,當與轉動軸承的轉動體接觸的表面部上存在如硫化錳(MnS)等硫化物時,需要將前述部分進行大幅地車削加工,因而有製造成本增加之虞。因此,硫化物等的非金屬夾雜物之粒徑,較佳係10μm以下。藉由使鋼管中非金屬夾雜物的粒徑為前述較佳範圍般小,特別是在前述非金屬夾雜物為硫化物時,可以防止轉動疲勞壽命降低以及製造成本的增加。此外,若本實施形態中的鋼管包含作為非金屬夾雜物之氧化物時,鋼管中的氧化物的含有量較佳係20ppm以下,更佳係15ppm以下,特佳係10ppm以下。藉由使鋼管中氧的含量在上述較佳範圍中,可得高清淨度的鋼管。結果,可得到具有良好轉動疲勞壽命之鋼管。In addition, the steel pipe in this embodiment may contain non-metallic inclusions such as sulfides and oxides. Among the non-metallic inclusions, sulfides, especially manganese sulfide (MnS), will condense and precipitate on the surface of the steel pipe, which will cause the fracture and surface damage caused by non-metallic inclusions. As a result, there is a risk of reducing the rolling fatigue life. In addition, when a sulfide such as manganese sulfide (MnS) is present on a surface portion that is in contact with the rotating body of the rotary bearing, the aforementioned portion needs to be subjected to a large turning process, so that the manufacturing cost may increase. Therefore, the particle size of non-metallic inclusions such as sulfides is preferably 10 μm or less. By making the particle size of the non-metallic inclusions in the steel pipe as small as the foregoing preferred range, particularly when the non-metallic inclusions are sulfides, it is possible to prevent a reduction in rotational fatigue life and an increase in manufacturing costs. When the steel pipe in this embodiment contains oxides as non-metallic inclusions, the oxide content in the steel pipe is preferably 20 ppm or less, more preferably 15 ppm or less, and particularly preferably 10 ppm or less. By setting the oxygen content in the steel pipe to the above-mentioned preferred range, a steel pipe with high definition can be obtained. As a result, a steel pipe having a good rolling fatigue life can be obtained.
[鋼板與鋼帶]
鋼板與鋼帶係適用於作為本實施形態中的鋼管的原形材料。鋼板及鋼帶係藉由施加輥壓成形而形成為管狀,並且施加焊接、焠火及回火處理,進而成為本實施形態中的鋼管。[Steel plates and strips]
The steel plate and the steel strip are suitable as the original material of the steel pipe in the present embodiment. The steel sheet and the steel strip are formed into a tube shape by applying roll forming, and are subjected to welding, quenching, and tempering treatment, and further become a steel tube in this embodiment.
於此,作為不存在有焊接部的鋼管之無縫鋼管,其藉由母材鋼條之中心偏析的影響,使得於鋼管外面側及內面側,在非金屬夾雜物的量(例如,硫化物的量)及大小上產生差異。雖然外面側的非金屬夾雜物微細且微量,但內面側的非金屬夾雜物不僅大量地存在,還暴露於內表面上。因此,當使用無縫鋼管於軸承時,雖然滾動軸承的外圈係使用無縫鋼管的內表面,但存在於內表面的大量的非金屬夾雜物帶來對於轉動疲勞壽命較大的影響。因此,若要使轉動疲勞壽命變長,就必須大幅地車削加工與轉動體接觸的部分,導致加工成本變高。Here, as a seamless steel pipe without a welded steel pipe, the amount of non-metallic inclusions (e.g., vulcanized) on the outer and inner sides of the steel pipe is affected by the segregation of the center of the base steel bar. The amount of material) and size. Although the non-metallic inclusions on the outer surface side are fine and trace, the non-metallic inclusions on the inner side surface are not only present in large amounts, but also exposed on the inner surface. Therefore, when a seamless steel pipe is used for a bearing, although the outer surface of the rolling bearing uses the inner surface of the seamless steel pipe, a large amount of non-metallic inclusions existing on the inner surface bring a large effect on the rotational fatigue life. Therefore, in order to increase the rotational fatigue life, it is necessary to turn a portion that is in contact with the rotating body to a large extent, resulting in a high machining cost.
相對於此,本實施形態中的鋼管,也就是鋼板或鋼帶焊接成的直縫焊接鋼管等的焊接鋼管,係不同於無縫鋼管,大部分的非金屬夾雜物存在於鋼板或鋼帶的內部中,幾乎不存在於內外側表面。因此,作為原形材料,相較於無縫鋼管,使用鋼板或鋼帶的焊接鋼管,其於內面側的清淨度高,並可降低鋼管中內側及外側面之間的清淨度差異。基於以上內容,本實施形態中的鋼管,其內面側的清淨度高,因此可降低加工部件形狀時的切割量,並且可得具有與無縫鋼管相同程度的良好轉動疲勞壽命。In contrast, the steel pipe in this embodiment, that is, a welded steel pipe such as a straight seam welded steel pipe welded from a steel plate or a steel strip, is different from a seamless steel pipe, and most of the non-metallic inclusions exist in the steel plate or the steel strip. In the interior, it hardly exists on the inner and outer surfaces. Therefore, compared with the seamless steel pipe, a welded steel pipe using a steel plate or a steel strip has higher cleanliness on the inner surface side and can reduce the difference in cleanliness between the inner and outer surfaces of the steel pipe. Based on the above, the steel pipe in this embodiment has a high degree of cleanliness on the inner surface side, so that the amount of cutting when processing the shape of a part can be reduced, and a good rolling fatigue life can be obtained as much as a seamless steel pipe.
此外,本實施形態中的鋼管係藉由焊接鋼板或鋼帶所得,因此相較於以焊接棒材製造鋼管的方式,可大量地生產鋼管。In addition, the steel pipe in this embodiment is obtained by welding a steel plate or a steel strip, and therefore, the steel pipe can be produced in a large amount compared with a method of manufacturing a steel pipe by welding a bar.
此外,前述鋼帶所指,或是鋼板當中,例如可為例如厚度10mm以下卷狀者。於本實施形態當中,雖然鋼板及鋼帶兩者皆可作為本實施形態的原形材料使用,但較佳係使用鋼帶來製造鋼管。由於鋼帶比鋼板薄,因此可具有較高的生產性。藉此,可更有效率地製造本實施形態中的鋼管。此外,鋼帶可藉由例如將鋼作熱軋壓延而獲得。In addition, the aforementioned steel strip or the steel sheet may be, for example, a rolled shape having a thickness of 10 mm or less. In this embodiment, although both a steel plate and a steel strip can be used as the original material of this embodiment, it is preferable to use a steel belt to manufacture a steel pipe. Since the steel strip is thinner than the steel plate, it can have high productivity. Thereby, the steel pipe in this embodiment can be manufactured more efficiently. In addition, the steel strip can be obtained, for example, by hot-rolling and rolling the steel.
(輥壓成形)
在本實施形態的輥壓成形中,藉由使鋼板或鋼帶通過輥輪之間,將鋼板或鋼帶成形加工為管狀。於此,由於使用鋼帶作為原形材料較容易進行輥壓成形,因此,較佳地,於輥壓成形前對鋼施加熱軋壓延等處理,以使其成為卷狀的鋼帶。此外,將鋼板或鋼帶作輥壓成形之前,也可先以酸來清洗;或是先在600℃以上且800℃以下、1小時以上且50小時以下之條件,進行退火。藉此使輥壓成形變得更為容易。(Roll forming)
In the roll forming of this embodiment, a steel plate or a steel strip is formed into a tube by passing a steel plate or a steel strip between rollers. Here, since it is relatively easy to perform roll forming using a steel strip as a raw material, it is preferable to apply a process such as hot rolling and calendering to the steel before the roll forming to make it into a rolled steel strip. In addition, before the steel sheet or steel strip is roll-formed, it can also be cleaned with acid; or it can be annealed at a temperature of 600 ° C to 800 ° C for 1 hour to 50 hours. This makes roll forming easier.
(焊接)
在本實施形態的焊接中,係將變形成管狀的鋼板之各端面或是鋼帶的各端面,進行接頭式焊接(butt weld)。藉此可獲得本實施形態之鋼管。作為本實施形態之焊接方法,雖然可舉出例如電阻焊接、雷射光束焊接以及電子束焊接等高密度能量焊接,但較佳係電阻焊接,而在電阻焊接中,又以高頻焊接為佳。藉由以高頻焊接來焊接鋼板或鋼帶,可有效率且低成本地焊接鋼板或鋼帶。此外,焊接較佳係在1300℃以上且1600℃以下進行。(welding)
In the welding of the present embodiment, butt welding is performed on each end surface of the steel plate or the end surface of the steel strip that is formed into a tubular shape. Thereby, the steel pipe of this embodiment can be obtained. Examples of the welding method of this embodiment include high-density energy welding such as resistance welding, laser beam welding, and electron beam welding, but resistance welding is preferred, and high-frequency welding is preferred in resistance welding. . By welding a steel plate or a steel strip with high frequency welding, the steel plate or the steel strip can be welded efficiently and at low cost. The welding is preferably performed at a temperature of 1300 ° C or higher and 1600 ° C or lower.
(焠火)
於焊接之後對本實施形態中的鋼管進行焠火處理。特別是,藉由於焊接之後立即進行焠火,可適當地防止焊接部的焊接破裂。在焠火處理中,以從所得到的各個鋼管之相對於A3變態點或是相對於Acm變態點還高50℃以上的溫度起算,較佳係施加冷卻,使得鋼管的溫度變成相對於Ms點(開始變態為麻田散鐵之溫度)還低50℃以上且200℃以下的溫度;且更佳係施加冷卻至相對於Ms點還低100℃以上且200℃以下的溫度。於此情形,較佳係例如可由鋼管外面進行水冷或是油冷方式,來施加冷卻。藉由使受到施加冷卻處理的鋼管溫度在上述較佳的溫度範圍內,可使鋼管的焊接部中的金屬組織成為以麻田散鐵為主的金屬組織。藉此可在對鋼管施加回火處理時,適當地減輕在焊接部中伴隨著麻田散鐵變態而產生的拉伸應力。結果,可將防止焊接破裂之回火功效發揮到最大限度。(Quenched)
After welding, the steel pipe in this embodiment is quenched. In particular, since quenching is performed immediately after welding, welding cracks in the welded portion can be appropriately prevented. In the quenching treatment, it is preferably calculated from the temperature at which the obtained steel pipe is 50 ° C or higher relative to the A3 transformation point or Acm transformation point, and it is preferable to apply cooling so that the temperature of the steel pipe becomes relative to the Ms point ( The temperature at the beginning of metamorphosis is as low as 50 ° C and 200 ° C; and more preferably, cooling is applied to a temperature 100 ° C and 200 ° C lower than the Ms point. In this case, it is preferable to apply cooling by, for example, water cooling or oil cooling outside the steel pipe. By making the temperature of the steel pipe subjected to the cooling treatment within the above-mentioned preferable temperature range, the metal structure in the welded portion of the steel pipe can be a metal structure mainly composed of loose iron. Thereby, when a tempering process is applied to a steel pipe, the tensile stress generated in the welded portion due to the transformation of loose iron in Asada can be appropriately reduced. As a result, the effect of tempering for preventing welding cracks can be maximized.
(回火)
此外,於本實施形態當中,對經過焠火處理的鋼管施加回火處理。作為回火處理之溫度,較佳係在500℃以上且相對於A1變態點還高50℃以下的溫度,進行回火;又,更佳係在600℃以上且750℃以下進行回火;特佳係在700℃以上且730℃以下進行回火。此外,作為回火處理的時間,較佳係5秒以上且5分鐘以下,更佳係10秒以上且1分鐘以下。如此一來,將回火處理之時間設為短時間,可防止焊接破裂。此外,回火處理較佳係在焠火之後迅速地對鋼管施加。例如,回火處理較佳係在焠火後的5分鐘以內進行,更佳係在1分鐘以內進行。(Tempering)
In addition, in the present embodiment, a tempering treatment is applied to the steel pipe subjected to the quenching treatment. As the tempering temperature, tempering is preferably performed at a temperature of 500 ° C or higher and 50 ° C or lower relative to the A1 transformation point; more preferably, the tempering is performed at 600 ° C or higher and 750 ° C or lower; The best line is tempered above 700 ° C and below 730 ° C. The time for the tempering treatment is preferably 5 seconds or more and 5 minutes or less, and more preferably 10 seconds or more and 1 minute or less. In this way, the time for the tempering treatment is set to a short time, which can prevent welding cracking. The tempering treatment is preferably applied to the steel pipe quickly after quenching. For example, the tempering treatment is preferably performed within 5 minutes after quenching, and more preferably within 1 minute.
本實施形態中的鋼管係為於鋼管中具高碳(C)含量的高碳焊接鋼管。因此,於焊接而被急遽加熱後的焊接部之金屬組織,係可能產生麻田散鐵變態,而使焊接部的金屬組織變成硬質的麻田散鐵。伴隨此麻田散鐵變態而產生的拉伸應力與由輥壓成形所造成殘留的加工應變(拉伸應力),會使得焊接部中具有產生焊接破裂之虞。特別是,在鋼管中碳含量高於0.70質量%的情況下,在焊接部中變得容易產生焊接破裂。相對於此,藉由如上述般在焊接之後施加焠火處理及回火處理,可使於焊接部的金屬組織中,伴隨著麻田散鐵變態而產生的拉伸應力得以減輕。藉此可提升鋼管焊接部的韌性,即使鋼管中的碳含量高於0.70質量%,也可防止發生焊接破裂之狀況。The steel pipe system in this embodiment is a high carbon welded steel pipe having a high carbon (C) content in the steel pipe. Therefore, the metal structure of the welded part that has been subjected to rapid heating during welding may cause the deformation of the loosened iron in Asada, and the metallic structure of the welded part may become hardened. The tensile stress caused by the distortion of the Asada scattered iron and the residual processing strain (tensile stress) caused by roll forming may cause welding cracks in the welded portion. In particular, when the carbon content in the steel pipe is higher than 0.70% by mass, welding cracks easily occur in the welded portion. On the other hand, by applying a quenching treatment and a tempering treatment after welding as described above, the tensile stress generated in the metal structure of the welded portion due to the deformation of the loose iron in Asada can be reduced. As a result, the toughness of the welded portion of the steel pipe can be improved, and even if the carbon content in the steel pipe is higher than 0.70% by mass, the occurrence of welding cracking can be prevented.
[鋼管中所包含之成分]
本實施形態中的鋼管係包含:含:碳(C):0.70質量%以上且1.20質量%以下;磷(P):0.03質量%以下;及銅(Cu):0.30質量%以下,其餘部分為鐵(Fe)及不可避免的雜質。本實施形態中的鋼管,由於僅含有特定量的特定成分,雜質的含量少,因此具有高度的硬度及清淨度。因此,由於本實施形態中的鋼管不會產生焊接破裂,且具有高度的硬度及清淨度,因此也具有良好的轉動疲勞壽命。此外,當本實施形態中的鋼管除了鐵(Fe)及不可避免的雜質以外,實質上只含有前述含量的碳(C)、磷(P)及銅(Cu)的情形下,只要是焊接部的金屬組織為經過再加熱處理的包含肥粒鐵及碳化物的金屬組織,即可解決有效率製造高碳焊接鋼管問題。[Inclusions in steel pipes]
The steel pipe system in this embodiment includes: carbon (C): 0.70% by mass or more and 1.20% by mass or less; phosphorus (P): 0.03% by mass or less; and copper (Cu): 0.30% by mass or less, the rest is Iron (Fe) and unavoidable impurities. The steel pipe in this embodiment contains only a specific amount of a specific component and has a small amount of impurities, and therefore has high hardness and cleanliness. Therefore, since the steel pipe in this embodiment does not cause welding cracks, and has high hardness and cleanliness, it also has a good rolling fatigue life. In addition, in the case where the steel pipe in this embodiment contains substantially only the aforementioned content of carbon (C), phosphorus (P), and copper (Cu) in addition to iron (Fe) and inevitable impurities, as long as it is a weld The metal structure is a metal structure containing ferrous iron and carbides after reheating, which can solve the problem of efficiently manufacturing high-carbon welded steel pipes.
碳(C)
本實施形態中的鋼管包含0.70質量%以上且1.20質量%以下的碳(C)。也就是說,本實施形態中的鋼管為高碳焊接鋼管。碳(C)為碳素鋼中最基本的元素,基於鋼管當中的含量使得硬度及碳化物的量會有大幅度變動。藉著使碳(C)含量為0.70質量%以上,使得焠火加熱時還殘存著未熔解的碳化物,而確保良好的耐磨耗性。此外,藉著使碳(C)含量為1.20質量%以下,使得熱軋壓延後的韌性不會降低,因而成為具有良好製造性及處理性的鋼管。結果,當以本實施形態中的鋼管作為軸承而使用時,可防止構成軸承的轉動體磨耗。此外,為了提高鋼管的製造性,當對鋼板或鋼帶施加軟質化退火處理後製造鋼管的情形中,可賦予鋼板或鋼帶充分的延展性。為了確保良好的耐磨耗性的情況下,C的含量較佳係多的,C含量的下限值較佳為0.90質量%、0.85質量%、0.80質量%、0.75質量%的順序。Carbon (C)
The steel pipe in this embodiment contains carbon (C) of 0.70 mass% or more and 1.20 mass% or less. That is, the steel pipe in this embodiment is a high carbon welded steel pipe. Carbon (C) is the most basic element in carbon steel, and the hardness and the amount of carbides vary greatly based on the content in the steel pipe. When the carbon (C) content is 0.70% by mass or more, undissolved carbides remain during quenching and heating, thereby ensuring good abrasion resistance. In addition, the carbon (C) content is made 1.20% by mass or less, so that the toughness after hot rolling and calendering is not reduced, so that it becomes a steel pipe having good manufacturability and handleability. As a result, when the steel pipe according to the present embodiment is used as a bearing, it is possible to prevent abrasion of the rotor constituting the bearing. In addition, in order to improve the manufacturability of the steel pipe, when the steel pipe or the steel strip is subjected to softening annealing treatment, the steel pipe or the steel strip can be provided with sufficient ductility. In order to ensure good abrasion resistance, the content of C is preferably large, and the lower limits of the content of C are preferably in the order of 0.90 mass%, 0.85 mass%, 0.80 mass%, and 0.75% by mass.
磷(P)
磷(P)為降低鋼管延展性及韌性的元素。鋼管當中的磷(P)含量較佳係0.03質量%以下,更佳係0.02質量%以下,特佳係0.01質量%以下。藉著使磷(P)的含有量為0.03質量%以下,使得焠火後於鋼管中的舊的沃斯田鐵晶界的韌性提高,進而防止熱處理之後鋼管的轉動疲勞性降低。Phosphorus (P)
Phosphorus (P) is an element that reduces ductility and toughness of steel pipes. The phosphorus (P) content in the steel pipe is preferably 0.03% by mass or less, more preferably 0.02% by mass or less, and particularly preferably 0.01% by mass or less. By reducing the content of phosphorus (P) to 0.03 mass% or less, the toughness of the old Vosted iron grain boundaries in the steel pipe after quenching is improved, and the rotation fatigue resistance of the steel pipe after heat treatment is prevented from being reduced.
銅(Cu)
銅(Cu)為提升熱軋壓延中產生於鋼板或鋼帶的氧化銹皮(軋鋼鱗片)的剝離性,藉以改善鋼板、鋼帶以及由鋼板或鋼帶所得之鋼管的表面特性之元素。鋼管當中的銅(Cu)含量較佳係0.30質量%以下。藉著使銅(Cu)含量在0.30質量%以下,使得於鋼板、鋼帶以及由鋼板或鋼帶所得的鋼管表面上不易產生微細裂縫。Copper (Cu)
Copper (Cu) is an element that improves the peelability of scales (rolled scales) produced on steel plates or steel strips during hot rolling and calendering, thereby improving the surface characteristics of steel plates, steel strips, and steel pipes obtained from steel plates or steel strips. The copper (Cu) content in the steel pipe is preferably 0.30% by mass or less. By setting the copper (Cu) content to 0.30% by mass or less, it is difficult to cause fine cracks on the surface of the steel plate, the steel strip, and the steel pipe obtained from the steel plate or the steel strip.
[可包含於鋼管中的其他成分]
此外,本實施形態中的鋼管在可解決有效率製造高碳焊接鋼管之問題的範圍中,亦可在上述成分以外進一步含有矽(Si)、錳(Mn)、鉻(Cr)、硫(S)、鋁(Al)、鎳(Ni)以及鉬(Mo)當中的至少一者。於此,當含有磷(P)、鉬(Mo)、鎳(Ni)、硫(S)及鋁(Al)當中的至少一者時,此等成分之含有量的總量較佳為相對於鋼管的7.20質量%以下,更佳為6.00質量%以下,特佳為4.00質量%以下。藉著上述的較佳範圍,可減少包含於鋼管中的雜質,進一步提升鋼管的清淨度。其結果為可得到具有在轉動疲勞壽命上表現更優越的鋼管。[Other ingredients that can be included in steel pipes]
In addition, the steel pipe according to the present embodiment may further contain silicon (Si), manganese (Mn), chromium (Cr), and sulfur (S) in addition to the above components within a range that can solve the problem of efficiently manufacturing a high-carbon welded steel pipe. ), At least one of aluminum (Al), nickel (Ni), and molybdenum (Mo). Here, when at least one of phosphorus (P), molybdenum (Mo), nickel (Ni), sulfur (S), and aluminum (Al) is contained, the total content of these components is preferably relative to The steel pipe is 7.20% by mass or less, more preferably 6.00% by mass or less, and particularly preferably 4.00% by mass or less. With the above-mentioned preferred range, impurities contained in the steel pipe can be reduced, and the cleanliness of the steel pipe can be further improved. As a result, it is possible to obtain a steel pipe having superior performance in rotational fatigue life.
矽(Si)
矽(Si)係為對鋼管的延展性具有較大影響的元素之一。鋼管中的矽(Si)含量較佳係0.80質量%以下,更佳係0.50質量%以下,特佳係0.30質量%以下。如上述般,在使矽(Si)的含量在不過量的狀況下,可防止由矽(Si)的固熔強化作用所導致之肥粒鐵的硬化,藉此可防止成形加工時於鋼管產生破裂。此外,可防止製造步驟中於鋼板或鋼帶表面產生銹皮殘印,並可防止因鋼管焠火加熱中產生晶界氧化而導致轉動疲勞壽命降低。Silicon (Si)
Silicon (Si) is one of the elements having a large influence on the ductility of steel pipes. The silicon (Si) content in the steel pipe is preferably 0.80% by mass or less, more preferably 0.50% by mass or less, and particularly preferably 0.30% by mass or less. As described above, when the content of silicon (Si) is not excessive, the hardening of the ferrous iron due to the solid solution strengthening effect of silicon (Si) can be prevented, thereby preventing the occurrence of steel pipe during the forming process. rupture. In addition, rust marks can be prevented from being produced on the surface of the steel plate or steel strip during the manufacturing process, and the reduction in rotation fatigue life caused by grain boundary oxidation during quenching and heating of the steel pipe can be prevented.
錳(Mn)
錳(Mn)為將鋼管焠火加熱的情況中,用以抑制焠火後冷卻過程中於鋼中的肥粒鐵變態,使其成為即使在相對較慢的冷卻速度下仍為以麻田散鐵為主的組織,藉以提高鋼管的焠火性之元素。鋼管中的錳(Mn)含量較佳係0.20質量%以上且2.00質量%以下,更佳係0.50質量%以上且1.50質量%以下。如此一來,藉由使錳(Mn)含量為0.20質量%以上,可防止鋼管的焠火性降低,並且可防止於冷卻中的鋼管的鋼形成波來鐵及上變韌鐵等高溫產物。藉此可在使用本實施形態之鋼管而作為軸承時能獲得所需的硬度。此外,藉著使錳(Mn)的含量為2.00質量%以下,可防止肥粒鐵硬化而導致阻礙造管時輥壓成形之情況。Manganese (Mn)
Manganese (Mn) is used in the case of quenching and heating steel pipes to suppress the transformation of ferrous iron in the steel during the cooling process after quenching, so that it is mainly based on Asada loose iron even at a relatively slow cooling rate. Element to improve the hardenability of steel pipes. The manganese (Mn) content in the steel pipe is preferably 0.20% by mass or more and 2.00% by mass or less, and more preferably 0.50% by mass or more and 1.50% by mass or less. In this way, by reducing the manganese (Mn) content to 0.20% by mass or more, the hardenability of the steel pipe can be prevented from being reduced, and the steel of the steel pipe being cooled can be prevented from forming high-temperature products such as boron iron and toughened iron. This makes it possible to obtain a desired hardness when using the steel pipe of this embodiment as a bearing. In addition, by controlling the content of manganese (Mn) to be 2.00% by mass or less, it is possible to prevent the iron particles from being hardened, which may hinder the roll forming during tube formation.
硫(S)
硫(S、硫磺)為影響轉動疲勞壽命之元素。鋼管中的硫(S)的含量較佳係0.03質量%以下,更佳係0.02質量%以下。硫(S)產生硫化錳(MnS)系的非金屬夾雜物。由於產生硫化錳(MnS)系的非金屬夾雜物,會成為應力集中所致之疲勞破壞的起始點,因此存在著轉動疲勞壽命降低的風險。相對於此,藉著使硫(S)含量在0.03質量%以下,可抑制硫化錳(MnS)系的非金屬夾雜物產生,進而防止轉動疲勞壽命降低。此外,藉著使硫(S)含量為0.03質量%以下,可抑制造管之前窄帶卷(slit coil)端面形狀當中產生二次剪力平面及舌狀部,進而能夠形成理想的焊接部。Sulfur (S)
Sulfur (S, sulfur) is an element that affects the fatigue life of rotation. The content of sulfur (S) in the steel pipe is preferably 0.03% by mass or less, and more preferably 0.02% by mass or less. Sulfur (S) generates manganese sulfide (MnS) -based non-metallic inclusions. Since the generation of manganese sulfide (MnS) -based non-metallic inclusions will become the starting point of fatigue failure caused by stress concentration, there is a risk that the rotational fatigue life will be reduced. In contrast, by setting the sulfur (S) content to 0.03% by mass or less, it is possible to suppress the generation of manganese sulfide (MnS) -based non-metallic inclusions, thereby preventing a reduction in rotational fatigue life. In addition, by setting the sulfur (S) content to 0.03% by mass or less, it is possible to suppress generation of a secondary shear plane and a tongue-like portion in the shape of the end face of the slit coil before the tube is formed, and thus an ideal welded portion can be formed.
鉻(Cr)
鉻(Cr)為對於改善焠火性上有效之元素。鋼管中的鉻(Cr)含量較佳係2.00質量%以下,更佳係0.50質量%以上且1.60質量%以下,特佳係0.80質量%以上且1.50質量%以下。藉著使鉻(Cr)的含量為0.20質量%以上,可改善鋼管的焠火性更為改善。藉著使鉻(Cr)的含量在2.00質量%以下,使得鉻(Cr)的含量不致過多,因而能夠防止加工性降低。Chromium (Cr)
Chromium (Cr) is an element effective for improving hardenability. The chromium (Cr) content in the steel pipe is preferably 2.00 mass% or less, more preferably 0.50 mass% or more and 1.60 mass% or less, and particularly preferably 0.80 mass% or more and 1.50 mass% or less. When the content of chromium (Cr) is 0.20% by mass or more, the hardenability of the steel pipe can be further improved. By reducing the content of chromium (Cr) to 2.00% by mass or less, the content of chromium (Cr) is prevented from being excessive, and thus it is possible to prevent a decrease in workability.
鋁(Al)
鋁(Al)為作為熔鋼的去氧劑來使用,並表現固定氮(N)之作用的元素。鋼管當中鋁(Al)的含量較佳係0.10質量%以下,更佳係0.005質量%以上且0.05質量%以下。藉著使鋁(Al)含量為0.005質量%以上,使得固定氮(N)的作用變得更為顯著。藉著使鋁(Al)含量在0.10質量%以下,可防止鋼的清淨度受到破壞,並且進而得到可防止疲勞破壞所造成降低轉動疲勞壽命之結果。此外,可防止鋼板及鋼帶的表面品質降低。Aluminum (Al)
Aluminum (Al) is an element used as a deoxidizing agent for molten steel and exhibits an action of fixing nitrogen (N). The content of aluminum (Al) in the steel pipe is preferably 0.10% by mass or less, more preferably 0.005% by mass or more and 0.05% by mass or less. When the content of aluminum (Al) is 0.005% by mass or more, the effect of fixing nitrogen (N) becomes more significant. By setting the aluminum (Al) content to 0.10% by mass or less, the cleanliness of the steel can be prevented from being damaged, and furthermore, the result can be obtained that the fatigue failure can be prevented from reducing the rotation fatigue life. In addition, it is possible to prevent a reduction in the surface quality of the steel sheet and the steel strip.
鎳(Ni)
鎳(Ni)為於改善鋼管的焠火性,並且防止低溫脆化之元素。此外,因為鎳(Ni)呈現出消除因鋼管含銅(Cu)所產生熔融金屬脆化的負面影響之作用,特別是當添加0.20質量%以上的銅(Cu)的情況下,藉由將鋼管中的鎳(Ni)含量設定為與銅(Cu)相同量可得極大效果。鋼管當中的鎳(Ni)含量較佳係2.00質量%以下。藉由使鎳(Ni)的含量成為2.00質量%以下,鎳不致過多,可防止當以鋼板或鋼帶之軟質化為目的而施加退火處理時,鋼板或鋼帶仍然難以軟質化而降低造管時的輥壓成形性之狀況。Nickel (Ni)
Nickel (Ni) is an element that improves the hardenability of steel pipes and prevents embrittlement at low temperatures. In addition, nickel (Ni) exhibits the effect of eliminating the negative effect of embrittlement of molten metal caused by copper (Cu) contained in steel pipes, especially when copper (Cu) is added in an amount of 0.20% by mass or more. The effect of setting the content of nickel (Ni) in the same amount as that of copper (Cu) can be greatly achieved. The nickel (Ni) content in the steel pipe is preferably 2.00% by mass or less. By reducing the content of nickel (Ni) to 2.00% by mass or less, the amount of nickel is not excessive, and it is possible to prevent the steel sheet or steel strip from being softened to reduce the pipe making when the annealing treatment is applied for the purpose of softening the steel sheet or steel strip. The roll formability at the time.
鉬(Mo)
鉬(Mo)為少量添加,可賦予與鉻(Cr)同樣的改善鋼管之焠火性及回火軟化阻抗之元素。鋼管當中的鉬(Mo)含量較佳係0.30質量%以下。藉由使鉬(Mo)含量為0.30質量%以下,鉬不致過多,可使對鋼板或鋼帶施加軟質化回火處理時容易軟質化,並且防止造管時輥壓成形性降低。Molybdenum (Mo)
Molybdenum (Mo) is added in a small amount and can impart the same elements as chromium (Cr) to improve the hardenability and tempering softening resistance of steel pipes. The content of molybdenum (Mo) in the steel pipe is preferably 0.30% by mass or less. By setting the content of molybdenum (Mo) to 0.30% by mass or less, molybdenum is not excessive, and can be easily softened when a softening and tempering treatment is applied to a steel plate or a steel strip, and the roll formability can be prevented from being lowered during pipe making.
<鋼管的製造方法>
本實施形態中的鋼管之製造方法,係包含成形步驟、焊接步驟、焠火步驟與回火步驟。成形步驟、焊接步驟、焠火步驟與回火步驟,分別與上述的輥壓成形、焊接、焠火處理與回火處理相同。藉由此等步驟,以製造本實施形態之鋼管。< Manufacturing method of steel pipe >
The method for manufacturing a steel pipe in this embodiment includes a forming step, a welding step, a quenching step, and a tempering step. The forming step, welding step, quenching step, and tempering step are the same as the roll forming, welding, quenching, and tempering processes described above, respectively. Through these steps, a steel pipe of this embodiment is manufactured.
<軸承用鋼管>
本實施形態中的軸承用鋼管係包含上述的本實施形態之鋼管。換言之,本實施形態之鋼管僅含有特定量的特定成分,雜質的含量少,因此硬度及清淨度均高,且焊接部的金屬組織係為包含再加熱處理過的肥粒鐵及碳化物之金屬組織。因此,即使碳的含量高於0.70質量%,也不會產生焊接破裂。因此,本實施形態的鋼管可理想地使用於軸承用鋼管。< bearing steel pipe >
The steel pipe for a bearing in this embodiment includes the steel pipe of this embodiment described above. In other words, the steel pipe of this embodiment contains only a specific amount of a specific component, and has a small amount of impurities, so the hardness and cleanliness are high, and the metal structure of the welded portion is a metal containing reheated ferrous iron and carbides. organization. Therefore, even if the content of carbon is higher than 0.70% by mass, welding cracking does not occur. Therefore, the steel pipe of this embodiment can be used suitably for a steel pipe for bearings.
[小結]
為了解決上述問題,本發明一態樣之鋼管之特徵為包含:碳(C):0.70質量%以上且1.20質量%以下;磷(P):0.03質量%以下;及銅(Cu):0.30質量%以下,焊接部的金屬組織係包含經過再加熱處理的肥粒鐵及碳化物的金屬組織。[summary]
In order to solve the above problems, one aspect of the steel pipe of the present invention is characterized by including: carbon (C): 0.70 mass% or more and 1.20 mass% or less; phosphorus (P): 0.03 mass% or less; and copper (Cu): 0.30 mass % Or less, the metal structure of the welded part is a metal structure containing ferrous iron and carbides that have been reheated.
此外,於本發明的一態樣之鋼管當中,較佳地,前述鋼管更包含:矽(Si):0.80質量%以下;錳(Mn):2.00質量%以下;硫(S):0.03質量%以下;鉻(Cr):2.00質量%以下,及鋁(Al):0.10質量%以下當中的至少一者。In addition, in one aspect of the steel pipe of the present invention, preferably, the aforementioned steel pipe further includes: silicon (Si): 0.80% by mass or less; manganese (Mn): 2.00% by mass or less; sulfur (S): 0.03% by mass The following; at least one of chromium (Cr): 2.00% by mass or less, and aluminum (Al): 0.10% by mass or less.
此外,於本發明的一態樣之鋼管當中,較佳地,前述鋼管更包含:鎳(Ni):2.00質量%以下,及鉬(Mo):0.30質量%以下當中的至少一者。In addition, in one aspect of the steel pipe of the present invention, preferably, the steel pipe further includes at least one of nickel (Ni): 2.00% by mass or less and molybdenum (Mo): 0.30% by mass or less.
此外,於本發明的一態樣之鋼管當中,較佳地,前述鋼管的前述焊接部係以成形為管狀鋼板的相對各端面或鋼帶的相對各端面,藉由焊接而形成,且於形成後施加焠火處理以及回火處理。In addition, in one aspect of the steel pipe according to the present invention, it is preferable that the welding portion of the steel pipe is formed by welding opposite end surfaces of a tubular steel plate or opposite end surfaces of a steel strip by welding, and After that, a quenching treatment and a tempering treatment are applied.
此外,於本發明的一態樣之鋼管當中,較佳地,於前述鋼管施加:焠火處理,其係進行冷卻,使得從相對於前述鋼管的鋼的A3變態點或Acm變態點還高50℃以上的溫度,變成相對於前述鋼管的溫度Ms點還低50℃以上且200℃以下的溫度;及回火處理,其係在500℃以上且相對於A1變態點還高50℃以下的溫度,進行回火。In addition, in the steel pipe of one aspect of the present invention, it is preferable to apply a quenching treatment to the steel pipe, which is cooled so that the A3 transformation point or Acm transformation point of the steel relative to the steel pipe is 50 ° C higher. The above temperature becomes a temperature that is 50 ° C or more and 200 ° C or less below the Ms point of the steel pipe; and tempering, which is a temperature of 500 ° C or more and 50 ° C or less relative to the A1 transformation point. Tempering.
此外,於本發明的一態樣之鋼管當中,較佳地,前述焊接為高頻焊接。In addition, in one aspect of the steel pipe of the present invention, preferably, the aforementioned welding is high-frequency welding.
此外,於本發明的一態樣之鋼管當中,較佳地,前述鋼管包含非金屬夾雜物,前述非金屬夾雜物的粒徑為10μm以下。In the steel pipe according to one aspect of the present invention, preferably, the steel pipe includes non-metallic inclusions, and a particle diameter of the non-metallic inclusions is 10 μm or less.
此外,於本發明的一態樣之鋼管當中,較佳地,前述非金屬夾雜物為硫化物。In the steel pipe according to one aspect of the present invention, the non-metallic inclusions are preferably sulfides.
此外,於本發明的一態樣之軸承用鋼管,其特徵為包含前述鋼管。A bearing steel pipe according to an aspect of the present invention includes the steel pipe described above.
此外,於本發明的一態樣之鋼管的製造方法,其特徵為:前述鋼管包含:碳(C):0.70質量%以上且1.20質量%以下;磷(P):0.03質量%以下;及銅(Cu):0.30質量%以下,且焊接部的金屬組織為包含經過再加熱處理的肥粒鐵以及碳化物的金屬組織;又,前述製造方法包含:成形步驟,其係將鋼板或是鋼帶藉由輥壓成形而成形為管狀;焊接步驟,其係於前述成形步驟之後,將相對的前述鋼板的各端面或相對的前述鋼帶的各端面,焊接以製造鋼管;焠火步驟,其係於經過前述焊接步驟後的鋼管,施加焠火處理;回火步驟,其係於經過前述焠火步驟之後,對前述鋼管施加回火處理。Moreover, in the manufacturing method of the steel pipe according to one aspect of the present invention, the steel pipe includes: carbon (C): 0.70 mass% or more and 1.20 mass% or less; phosphorus (P): 0.03 mass% or less; and copper (Cu): 0.30% by mass or less, and the metal structure of the welded portion is a metal structure including reheated ferrous iron and carbides; and the manufacturing method includes a forming step of forming a steel plate or a steel strip It is formed into a tubular shape by roll forming; a welding step, which is after the forming step, welds each end surface of the opposite steel plate or each end surface of the opposite steel strip to manufacture a steel pipe; and a quenching step, which is The steel tube after the welding step is subjected to a quenching treatment; the tempering step is performed after the quenching step is performed to the steel tube.
[實施例]
<實施例與比較例>
[鋼的製造]
首先,製造如表1所示之成分組成的鋼。[Example]
<Examples and Comparative Examples>
[Manufacture of steel]
First, a steel having the composition shown in Table 1 was produced.
[表1]
[Table 1]
[焊接鋼管之製造]
藉由將表1的各種鋼胚加熱至1250~1300℃進行熱軋壓延,製造厚度為6.0mm的熱軋鋼卷(鋼帶)。將所得到的熱軋鋼卷進行酸洗,對鋼種E、H、M、N、O、P、Q、U、W、X以及Y以700℃條件下進行25小時的退火,並對於鋼種A、B、C、D、F、G、I、J、K、L、R、S、T、V及Z以750℃條件下施加10小時的退火。其後,將熱軋鋼卷於長度方向切細(slit)並輥壓成形。輥壓成形之後,將相對的熱軋鋼卷之各端面以1350℃以上的條件進行高頻焊接,製造出直徑34mm,厚度6.0mm的鋼管。[Manufacture of welded steel pipe]
The various steel billets in Table 1 were heated to 1250 to 1300 ° C. and hot-rolled to produce a hot-rolled steel coil (steel strip) having a thickness of 6.0 mm. The obtained hot-rolled steel coils were pickled, and steel grades E, H, M, N, O, P, Q, U, W, X, and Y were annealed at 700 ° C for 25 hours. B, C, D, F, G, I, J, K, L, R, S, T, V, and Z were annealed at 750 ° C for 10 hours. After that, the hot-rolled steel coil is slit in the longitudinal direction and roll-formed. After the roll forming, each end surface of the opposing hot-rolled steel coil was subjected to high-frequency welding under conditions of 1350 ° C or higher to produce a steel pipe having a diameter of 34 mm and a thickness of 6.0 mm.
此外,如表2所示,針對實施例1~12,於焊接後進一步對鋼管施加焠火處理以及回火處理。此處,表2中冷卻時的鋼管溫度係指,在焠火處理中冷卻時的鋼管溫度,且表2中與Ms點的差值係指,Ms點與淬火處理中冷卻時的鋼管溫度之差值。回火處理係以680℃及1分鐘之條件進行。In addition, as shown in Table 2, for Examples 1 to 12, a quenching treatment and a tempering treatment were further applied to the steel pipe after welding. Here, the temperature of the steel pipe during cooling in Table 2 refers to the temperature of the steel pipe during cooling during the quenching treatment, and the difference from the Ms point in Table 2 refers to the difference between the temperature of the Ms point and the temperature of the steel pipe during cooling during the quenching treatment. value. The tempering treatment is performed under the conditions of 680 ° C and 1 minute.
又,在表1及2中,將各鋼種中對應於比較例的鋼種畫上底線。又,在鋼中各成分的含量(質量%)中,將脫離較佳範圍中的含量且成為比較例的重要因素者畫上底線。於此,成為比較例的重要因素係指,在造管時無法進行輥壓成形的鋼管及具有焊接破裂的鋼管中的至少任一者。In Tables 1 and 2, the steel types corresponding to the comparative examples among the steel types are underlined. In addition, in the content (% by mass) of each component in the steel, those who deviate from the content in the preferable range and become important factors of the comparative example are underlined. Here, an important factor to be a comparative example means at least any one of a steel pipe which cannot be roll-formed at the time of pipe manufacturing and a steel pipe having a weld fracture.
[鋼管之評價]
針對上述鋼管,如下述般確認並評價輥壓成形性、有無焊接破裂以及表面紋理。[Evaluation of steel pipes]
About the said steel pipe, the roll formability, the presence or absence of welding cracks, and the surface texture were confirmed and evaluated as follows.
(輥壓成形性)
如表2所示,於造管時可完成輥壓成形之情形評價為「可」,無法輥壓成形的情形則評價為「否」。僅針對可輥壓成形者作下述之評價。(Roll Formability)
As shown in Table 2, the case where the roll forming can be completed at the time of pipe manufacturing is evaluated as "OK", and the case where the roll forming cannot be completed is evaluated as "No". The following evaluations were made only for roll formable persons.
(焊接破裂)
針對各實施例及比較例之鋼管,調查是否有以高頻焊接而形成的焊珠部的焊接破裂。如表2所示,當存在有焊珠部的焊接破裂時評價為「有」;不存在有焊接破裂時評價為「無」。此外,如表2所示,鋼種中僅以特定量包含特定成分的鋼種A、B、C、F、H、J、K、N、O、P、R、S、U、V、X、Y及Z鋼管當中,將碳的含量高於0.70質量%且造管時可輥壓成形,並且沒有焊接破裂的鋼管記載為實施例。此外,將其他的鋼管記載為比較例。(Welding crack)
Regarding the steel pipes of Examples and Comparative Examples, it was investigated whether or not there was a welding crack in a bead portion formed by high-frequency welding. As shown in Table 2, when there is a welding crack of the bead portion, the evaluation is "Yes"; when there is no welding crack, the evaluation is "No". In addition, as shown in Table 2, the steel types include steel types A, B, C, F, H, J, K, N, O, P, R, S, U, V, X, and Y in a specific amount. Among Z steel pipes, a steel pipe having a carbon content of more than 0.70% by mass and being roll-formable at the time of pipe manufacturing without welding cracks is described as an example. In addition, other steel pipes are described as a comparative example.
(表面紋理)
調查各實施例及比較例之鋼管表面中是否有銹皮殘印及微細裂縫,檢查表面紋理。如表2所示,當鋼管表面存在有銹皮殘印時評價為「有」;不存在有銹皮殘印時評價為「無」。同樣地,將鋼管表面存在有微細裂縫時評價為「有」;不存在有微細裂縫時評價為「無」。(Surface texture)
The surface of the steel pipe of each of the Examples and Comparative Examples was investigated for rust residue marks and fine cracks, and the surface texture was checked. As shown in Table 2, the evaluation was "Yes" when there were rust marks on the surface of the steel pipe; the evaluation was "No" when there were no rust marks. Similarly, when there are micro cracks on the surface of the steel pipe, it is evaluated as "yes"; when there are no micro cracks, it is evaluated as "no".
[表2]
[轉動疲勞測試]
針對焊珠部並未出現焊接破裂的實施例1~12及參考例1~5之鋼管,實施轉動疲勞測試。從鋼管切下70mm的長度,並於長度方向將焊珠部的相對側切斷,得到開管測試片。以下述方式求得前述測試片當中,存在於相當於鋼管內側面的表面的,轉動疲勞測試片的非金屬夾雜物之硫化物(硫化錳MnS)之粒徑。使用100倍之倍率的光學顯微鏡,觀察鋼管內側表面。使用影像處理求得1個觀察區域的面積1.44mm2
中的非金屬夾雜物當中,粒徑最大的硫化物的圓當量直徑,並將前述圓當量直徑作為非金屬夾雜物的粒徑。以此進行60個觀察區域測試,藉由極值統計,進行於30000mm2
當中最大夾雜物的粒徑之預測。將前述測試片以矯直壓機壓成平板狀,藉由放電加工由前述測試片切下直徑60mm的圓板狀測試片,並施加熱處理使其為680HV以上且770HV以下的硬度之後,進行表面研磨以作為轉動疲勞測試片。將轉動疲勞測試片的表面,即對應鋼管外側及內側的面,以0.1mm深度進行切割。[Rotation fatigue test]
The steel pipes of Examples 1 to 12 and Reference Examples 1 to 5 in which welding cracks did not occur were subjected to a rotation fatigue test. A length of 70 mm was cut from the steel pipe, and the opposite side of the bead portion was cut in the longitudinal direction to obtain an open pipe test piece. The particle size of the sulfide (manganese sulfide MnS) of the non-metallic inclusions in the rotation fatigue test piece, which is present on the surface corresponding to the inner side surface of the steel pipe, among the aforementioned test pieces was obtained in the following manner. The inside surface of the steel pipe was observed using a 100-fold magnification optical microscope. The circle-equivalent diameter of the sulfide having the largest particle diameter among non-metallic inclusions having an area of 1.44 mm 2 in one observation area was determined using image processing, and the circle-equivalent diameter was used as the particle diameter of the non-metallic inclusions. Based on this, 60 observation areas were tested, and the extreme particle statistics were used to predict the particle size of the largest inclusions among 30,000 mm 2 . The test piece was pressed into a flat shape by a straightening press, and a circular plate-shaped test piece with a diameter of 60 mm was cut from the test piece by electric discharge processing, and heat treated to a hardness of 680 HV or more and 770 HV or less, and then the surface was applied. Grinded as a rotation fatigue test piece. The surface of the rotation fatigue test piece, that is, the surface corresponding to the outside and inside of the steel pipe, was cut to a depth of 0.1 mm.
接著,使用推力型轉動疲勞測試機,將3個SUJ2的3/8吋鋼球設置於轉動疲勞測試片上,一邊供給潤滑油,一邊以轉速3000rpm的條件,使前述鋼球旋轉,以給予轉動疲勞至轉動疲勞測試片。將從轉動疲勞測試片產生表面剝離為止作為一次測試,並重複進行前述測試20次。將給予轉動疲勞至轉動疲勞測試片直到產生表面剝離為止的旋轉次數描繪至韋伯圖紙(Weibull plot),求得轉動疲勞壽命(L10)。將結果表示於表3。Next, using a thrust-type rotation fatigue tester, three SUJ2 3 / 8-inch steel balls were set on the rotation fatigue test piece, and while the lubricant was supplied, the steel balls were rotated at a speed of 3000 rpm to give rotation fatigue. To the rotation fatigue test piece. One test was performed until surface peeling occurred from the rotation fatigue test piece, and the aforementioned test was repeated 20 times. The number of rotations from rotation fatigue to rotation fatigue test piece until surface peeling was plotted on a Weibull plot, and the rotation fatigue life (L10) was obtained. The results are shown in Table 3.
[表3]
如表1~3所示,鋼管中含有:碳(C):0.70質量%以上且1.20質量%以下;磷(P):0.03質量%以下;銅(Cu):0.30質量%以下,且焊接部的金屬組織為含有經過回火處理的肥粒鐵及碳化物的金屬組織,也就是回火麻田散鐵的實施例1~12當中的高碳焊接鋼管並未產生焊接破裂。此外,於實施例1~12中,雜質特別少的實施例1~5及7~12之鋼管不僅沒有焊接破裂,且由於其清淨度高,即使表面的切割深度淺仍具有良好的轉動疲勞壽命。由此可確認,實施例1~12之鋼管,尤其是實施例1~5及7~12之鋼管可理想地適用於需要良好轉動疲勞壽命的軸承。As shown in Tables 1 to 3, the steel pipe contains: carbon (C): 0.70% by mass or more and 1.20% by mass or less; phosphorus (P): 0.03% by mass or less; copper (Cu): 0.30% by mass or less, and the welded portion The metal structure is a metal structure containing tempered ferrous iron and carbides, that is, the high-carbon welded steel pipes in Examples 1 to 12 of tempered Mata loose iron did not cause welding cracks. In addition, in Examples 1 to 12, the steel pipes of Examples 1 to 5 and 7 to 12 with particularly few impurities not only did not have welding cracks, but also had a high degree of cleanliness, and had good rotation fatigue life even with a shallow cutting depth on the surface. . From this, it can be confirmed that the steel pipes of Examples 1 to 12, especially the steel pipes of Examples 1 to 5, and 7 to 12, can be ideally applied to bearings requiring good rolling fatigue life.
<參考例>
[無縫鋼管之製造]
將表1所示鋼種當中的鋼種A、B、M及P之鋼胚加熱至1300℃,以熱軋壓延製作直徑70mm的圓棒。藉著將芯棒推進圓棒中心,以製作直徑60.5mm,厚度6.0mm或6.5mm的無縫鋼管。< Reference example >
[Manufacture of seamless steel pipe]
The steel billets of steel types A, B, M, and P among the steel types shown in Table 1 were heated to 1300 ° C, and round bars having a diameter of 70 mm were produced by hot rolling and rolling. By pushing the core rod into the center of the round rod, a seamless steel tube with a diameter of 60.5 mm and a thickness of 6.0 mm or 6.5 mm is produced.
[轉動疲勞測試]
使用得到的無縫鋼管來實施轉動疲勞測試。關於測量無縫鋼管中非金屬夾雜物之硫化物(硫化錳MnS)的粒徑、製作轉動疲勞測試片以及評價轉動疲勞壽命等作法,以與上述實施例及比較例相同的方式進行。其中,關於參考例8、10、13及16係從無縫鋼管的內側表面切割至0.6mm,以前述長度作為轉動疲勞測試面的切割長度。結果如表4所示。[Rotation fatigue test]
The obtained seamless steel pipe was used to perform a rotation fatigue test. The methods of measuring the particle size of the sulfide (manganese sulfide MnS) of non-metallic inclusions in the seamless steel pipe, making a rotational fatigue test piece, and evaluating the rotational fatigue life were performed in the same manner as in the above Examples and Comparative Examples. Among them, Reference Examples 8, 10, 13 and 16 were cut from the inner surface of the seamless steel pipe to 0.6 mm, and the aforementioned length was taken as the cutting length of the rotation fatigue test surface. The results are shown in Table 4.
[表4]
由表4可知,雖然切割深度較深為0.6mm的參考例8及10的轉動疲勞壽命良好,但切割深度較淺的參考例7、9及11的無縫鋼管的內面側的鋼中有著非金屬夾雜物凝結,轉動疲勞壽命顯著地降低。It can be seen from Table 4 that although reference examples 8 and 10 with a deep cutting depth of 0.6 mm have good rotational fatigue life, the seamless steel pipes of reference examples 7, 9 and 11 with a shallow cutting depth have Non-metallic inclusions condense, and the rolling fatigue life is significantly reduced.
一般來說,為了提升切割性而含有比高碳焊接鋼管多的硫(S)的無縫鋼管,由與上述實施例之比較可明顯看出比起高碳焊接鋼管,無縫鋼管中的非金屬夾雜物之硫化物(硫化錳Mns)的粒徑較大。因此,如參考例所示的無縫鋼管般,為了確保良好的轉動疲勞壽命,必須要有比高碳焊接鋼管還深的切割深度。相對於此,如實施例1~5及7~12的高碳焊接鋼管般,由鋼板或鋼帶的各端面焊接而成的高碳焊接鋼管不同於無縫鋼管,其不易於鋼管的內面側產生硫化物偏析,僅藉由降低硫的含量,能夠將硫化物的粒徑縮小至10μm以下。因此,實施例1~5及7~12的高碳焊接鋼管在保有較少的切割量以降低成本的同時,還能夠確保良好的轉動疲勞壽命。In general, in order to improve the cuttability, a seamless steel pipe containing more sulfur (S) than a high-carbon welded steel pipe can be clearly seen from the comparison with the above embodiment. The particle size of the metal inclusion sulfide (manganese sulfide Mns) is large. Therefore, like the seamless steel pipe shown in the reference example, in order to ensure a good rotational fatigue life, it is necessary to have a deeper cutting depth than a high carbon welded steel pipe. In contrast, like the high carbon welded steel pipes of Examples 1 to 5 and 7 to 12, the high carbon welded steel pipe welded from each end surface of a steel plate or a steel strip is different from a seamless steel pipe, and it is not easy for the inner surface of the steel pipe. Sulfide segregation occurs on the side, and only by reducing the sulfur content, the particle size of the sulfide can be reduced to 10 μm or less. Therefore, the high-carbon welded steel pipes of Examples 1 to 5 and 7 to 12 can maintain a good cutting fatigue life while keeping a small amount of cutting to reduce costs.
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| JPS59153868A (en) * | 1983-02-22 | 1984-09-01 | Nisshin Steel Co Ltd | Shaft for golf club |
| JP2699184B2 (en) * | 1988-12-09 | 1998-01-19 | 新日本製鐵株式会社 | ERW steel pipe with high resistance to selective corrosion of ERW |
| JPH06116645A (en) * | 1992-10-05 | 1994-04-26 | Sumitomo Metal Ind Ltd | Manufacturing method of oil well steel pipe with excellent resistance to sulfide stress cracking. |
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| JP2006063402A (en) * | 2004-08-27 | 2006-03-09 | Sanyo Special Steel Co Ltd | Steel used for machine parts with excellent rolling fatigue life |
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