TW201937097A - Cam-type control valve, and stroke adjustment method for cam-type control valve - Google Patents
Cam-type control valve, and stroke adjustment method for cam-type control valve Download PDFInfo
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- TW201937097A TW201937097A TW108105537A TW108105537A TW201937097A TW 201937097 A TW201937097 A TW 201937097A TW 108105537 A TW108105537 A TW 108105537A TW 108105537 A TW108105537 A TW 108105537A TW 201937097 A TW201937097 A TW 201937097A
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- 238000000034 method Methods 0.000 title claims description 9
- 239000012530 fluid Substances 0.000 claims abstract description 57
- 229910052751 metal Inorganic materials 0.000 claims description 32
- 239000002184 metal Substances 0.000 claims description 32
- 230000002093 peripheral effect Effects 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 8
- 229920003002 synthetic resin Polymers 0.000 claims description 5
- 239000000057 synthetic resin Substances 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 3
- 230000000717 retained effect Effects 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 10
- 239000010935 stainless steel Substances 0.000 description 8
- 229910001220 stainless steel Inorganic materials 0.000 description 8
- 239000007769 metal material Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000003507 refrigerant Substances 0.000 description 6
- 239000004065 semiconductor Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 229920002493 poly(chlorotrifluoroethylene) Polymers 0.000 description 3
- 239000005023 polychlorotrifluoroethylene (PCTFE) polymer Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000010349 pulsation Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 229910000531 Co alloy Inorganic materials 0.000 description 1
- QXZUUHYBWMWJHK-UHFFFAOYSA-N [Co].[Ni] Chemical compound [Co].[Ni] QXZUUHYBWMWJHK-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
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- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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- 239000000725 suspension Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/52—Mechanical actuating means with crank, eccentric, or cam
- F16K31/524—Mechanical actuating means with crank, eccentric, or cam with a cam
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K7/00—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
- F16K7/12—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm
- F16K7/14—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat
- F16K7/16—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat the diaphragm being mechanically actuated, e.g. by screw-spindle or cam
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mechanically-Actuated Valves (AREA)
- Electrically Driven Valve-Operating Means (AREA)
Abstract
Description
本發明,主要是安置於半導體製造設備和太陽能電池(solar battery)製造步驟等的流體供給線、或者冷卻單元(chiller unit)的冷媒循環迴路等,用於氣體和冷媒等流體之流量調整的裝置,特別是關於:採用凸輪及馬達,能少量且精密地調整氣體和冷媒等流量的馬達驅動型的凸輪式控制閥及凸輪式控制閥的行程調整方的改良。The present invention is mainly applied to a fluid supply line such as a semiconductor manufacturing equipment and a solar battery manufacturing step, or a refrigerant circulation circuit of a chiller unit, and the like, and is used for a flow rate adjustment of a fluid such as a gas or a refrigerant. In particular, it is an improvement of the stroke adjustment of a motor-driven cam type control valve and a cam type control valve which can adjust the flow rate of gas and refrigerant with a small amount and precision by using a cam and a motor.
傳統上,就這種馬達驅動型的凸輪式控制閥而言,已知有譬如日本實開昭61-117971號公報(專利文獻1)和日本實開昭61-117972號公報(專利文獻2)所揭示的構造。Conventionally, a motor-driven cam type control valve is known, for example, from Japanese Laid-Open Patent Publication No. SHO 61-117971 (Patent Document 1) and Japanese Laid-Open Publication No. 61-117972 (Patent Document 2). The disclosed construction.
亦即,前述馬達驅動型的凸輪式控制閥,雖然圖面未顯示,但是皆具備:具備流體流路及閥座的閥箱;和對閥箱的閥座形成接觸、分離的閥體;和將閥體朝向從閥座分離的方向彈推的彈性體;和連結於閥體,可升降地由閥箱的上蓋所支承的閥棒;和抵接於「設在閥棒之上端部的凸輪輥子」,而將閥棒下壓的凸輪板;及用來轉動驅動凸輪板的脈衝馬達(步進馬達)等,藉由脈衝馬達(pulse motor)使凸輪板轉動,透過凸輪將閥棒下壓,藉此使設在閥棒下端的閥體朝向閥座接觸。In other words, the motor-driven cam type control valve includes a valve box including a fluid flow path and a valve seat, and a valve body that contacts and separates the valve seat of the valve box; An elastic body that urges the valve body toward the direction away from the valve seat; and a valve rod that is coupled to the valve body and that is liftably supported by the upper cover of the valve box; and abuts against the cam that is disposed at the upper end of the valve rod a roller plate, and a cam plate that presses the valve rod; and a pulse motor (stepping motor) for rotating the driving cam plate, the cam plate is rotated by a pulse motor, and the valve bar is pressed through the cam Thereby, the valve body provided at the lower end of the valve rod is brought into contact with the valve seat.
前述馬達驅動型的凸輪式控制閥,可執行高精確度的流量控制,是可達成絕佳的實用效果的裝置。The aforementioned motor-driven cam type control valve can perform high-precision flow control, and is an apparatus that can achieve excellent practical effects.
再者,採用脈衝馬達的凸輪式控制閥,由於對應於供給至脈衝馬達的脈動數,凸輪板僅以特定的角度轉動,且藉由凸輪板的轉動使閥棒及閥體少量位移而執行流體的流量控制,因此,當閥全開時或者全閉時,為了使閥體及閥棒正確地位於零點位置(全開位置或者全閉位置),必須執行零點調整。Furthermore, with the cam type control valve of the pulse motor, the cam plate rotates only at a specific angle corresponding to the number of pulsations supplied to the pulse motor, and the valve rod and the valve body are slightly displaced by the rotation of the cam plate to execute the fluid. Flow control, therefore, when the valve is fully open or fully closed, in order to correctly position the valve body and the valve rod at the zero position (full open position or fully closed position), zero adjustment must be performed.
亦即,當凸輪式控制閥全開時,為了使凸輪板的最小半徑部分抵接於凸輪輥子,且閥體與閥座形成最分(遠)離的狀態,因此必須調整,此外,當凸輪式控制閥全閉時,為了使凸輪板的最大半徑部分抵接於凸輪輥子,且閥體以適當的力接觸於閥座,因此必須調整。That is, when the cam type control valve is fully opened, in order to make the minimum radius portion of the cam plate abut against the cam roller, and the valve body and the valve seat form the most (distal) state, it must be adjusted, and in addition, when the cam type When the control valve is fully closed, in order to make the maximum radius portion of the cam plate abut against the cam roller, and the valve body contacts the valve seat with an appropriate force, it must be adjusted.
但是,在上述的傳統馬達驅動型的凸輪式控制閥中,完全不具備用來將閥體等朝向零點位置進行位置調整的調整機構,而存在所謂「閥的零點調整相當繁瑣費時」的問題。However, in the above-described conventional motor-driven cam type control valve, the adjustment mechanism for adjusting the position of the valve body or the like toward the zero position is not provided at all, and there is a problem that the "zero adjustment of the valve is rather cumbersome and time consuming".
此外,倘若不提高凸輪式控制閥之各構成零件的加工精確度和組裝精確度等,將存在:閥體過度地朝閥座壓附、或者閥體與閥座的接觸不充分的情形。其結果,存在所謂:凸輪式控制閥的閥座等損傷、或者流體洩漏的問題。Further, if the machining accuracy and assembly accuracy of the components of the cam type control valve are not increased, there is a case where the valve body is excessively pressed toward the valve seat or the valve body and the valve seat are not sufficiently contacted. As a result, there is a problem that the valve seat of the cam type control valve is damaged or the fluid is leaked.
有鑑於此,為了消弭這樣的問題點,本案的申請人開發出:可將凸輪及步進馬達朝上下方向微調,能簡單且容易地執行閥的零點調整的凸輪式控制閥(譬如,專利文獻3)。In view of this, in order to eliminate such a problem, the applicant of the present invention has developed a cam type control valve that can finely adjust the cam and the stepping motor in the up and down direction, and can perform the zero point adjustment of the valve simply and easily (for example, Patent Literature) 3).
亦即,如第5圖所示,前述凸輪式控制閥30具備:本體33,具有流體流路31及閥座32;和閥體34,對閥座32形成接觸、分離,而開閉流體流路31;和管帽36,覆蓋於本體33,並藉由管帽螺帽35而固定於本體33;和閥棒37,可上下移動地由管帽36所導引,將閥體34下壓而接觸於閥座32;和凸輪38,被配置於閥棒37的上方位置,用來將閥棒37下壓;和馬達39,用來轉動驅動凸輪38;和馬達承座40,用來保持馬達39;和支承框41,被固定於本體33側,將馬達承座40支承成可朝上下方向移動;和彈性構件42,將馬達承座40從支承框41的上邊部41a分離的方向彈推;及2支高度調整螺絲43,可滑動地插入支承框41的上邊部41a,並且鎖入馬達承座40,利用前述2支高度調整螺絲43將馬達承座40在支承框41支承成懸吊狀,並執行馬達承座40對支承框41的高度調整。That is, as shown in Fig. 5, the cam type control valve 30 includes a main body 33 having a fluid flow path 31 and a valve seat 32, and a valve body 34 that contacts and separates the valve seat 32 to open and close the fluid flow path. And the cap 36 covers the body 33 and is fixed to the body 33 by the cap nut 35; and the valve rod 37 is guided by the cap 36 so as to be movable up and down, and the valve body 34 is pressed down. Contacting the valve seat 32; and the cam 38 disposed at a position above the valve rod 37 for pressing the valve rod 37; and a motor 39 for rotating the driving cam 38; and a motor socket 40 for holding the motor And the support frame 41 is fixed to the body 33 side to support the motor holder 40 so as to be movable in the up and down direction; and the elastic member 42 to push the motor holder 40 away from the upper side portion 41a of the support frame 41. And two height adjusting screws 43, slidably inserted into the upper side portion 41a of the support frame 41, and locked into the motor socket 40, and the motor socket 40 is supported by the support frame 41 to be suspended by the two height adjusting screws 43 The height adjustment of the support frame 41 by the motor socket 40 is performed.
此外,前述凸輪式控制閥30具備接觸壓力調整機構,該接觸壓力調整機構是由以下所構成:活塞構件44,可朝上下方向移動地由支承框41的上邊部41a及馬達承座40所支承,並且抵接於彈性構件44;及彈力調整螺絲45,鎖入支承框41的上邊部41a,按壓活塞構件44而調整彈性構件42的彈力。Further, the cam type control valve 30 includes a contact pressure adjusting mechanism that is configured such that the piston member 44 is supported by the upper side portion 41a of the support frame 41 and the motor holder 40 so as to be movable in the vertical direction. And the elastic member 44 and the elastic adjusting screw 45 are locked in the upper side 41a of the support frame 41, and the piston member 44 is pressed, and the elastic force of the elastic member 42 is adjusted.
然後,根據前述凸輪式控制閥30,由於藉由高度調整螺絲43將馬達承座40在支承框41支承成懸吊狀,因此,能藉由調整高度整螺絲43對馬達承座40的鎖入程度,來調整「安裝有凸輪38的馬達39」的上下高度,其結果,具有可簡單地執行閥的零點調整的好處。不僅如此,由於高度調整螺絲43設在支承框41的上邊部41a,因此具有容易操作高度調整螺絲43的好處。Then, according to the cam type control valve 30, since the motor holder 40 is supported in the suspension frame 41 by the height adjusting screw 43, the lock of the motor holder 40 can be adjusted by adjusting the height adjusting screw 43. To the extent, the upper and lower heights of the "motor 39 to which the cam 38 is attached" are adjusted, and as a result, there is an advantage that the zero point adjustment of the valve can be easily performed. Moreover, since the height adjusting screw 43 is provided in the upper side portion 41a of the support frame 41, there is an advantage that the height adjusting screw 43 can be easily handled.
此外,根據前述凸輪式控制閥30,由於可利用接觸壓力調整機構來調整彈性構件42的彈力,因此具有:可在執行了凸輪38及馬達39的高度調整之後,調整閥體34對閥座32之抵接壓力的好處。Further, according to the cam type control valve 30 described above, since the elastic force of the elastic member 42 can be adjusted by the contact pressure adjusting mechanism, the valve body 34 can be adjusted to the valve seat 32 after the height adjustment of the cam 38 and the motor 39 is performed. The benefits of abutting pressure.
話雖如此,即使在上述的凸輪式控制閥30中,仍然殘存著應解決的問題點。Having said that, even in the above-described cam type control valve 30, the problem to be solved remains.
亦即,前述凸輪式控制閥30,當調整閥體34對閥座32之抵接壓力時,由於形成轉動彈力調整螺絲45來調整彈性構件42的彈力,因此存在彈力調整螺絲45將彈性構件42過度鎖緊、或者彈性構件42的鎖緊不充分的情形,而存有:難以將閥體34對閥座32的抵接壓力調整成預定的壓力、作業者需要熟練度的問題。舉例來說,倘若過度地鎖緊彈性構件42,將導致閥體34和閥座32大量變形而破損、或者開閥變得困難的問題,相反地,倘若彈性構件42的鎖緊不充分,將無法確保所期待的密封性。That is, the cam type control valve 30 adjusts the elastic force of the elastic member 42 by forming the rotational elastic adjusting screw 45 when the abutting pressure of the valve body 34 is adjusted to the valve seat 32, so that the elastic adjusting screw 45 has the elastic member 42. In the case where the locking is excessively locked or the locking of the elastic member 42 is insufficient, there is a problem that it is difficult to adjust the abutment pressure of the valve body 34 to the valve seat 32 to a predetermined pressure, and the operator needs skill. For example, if the elastic member 42 is excessively locked, the valve body 34 and the valve seat 32 may be deformed in a large amount to be broken, or the valve opening may become difficult. On the contrary, if the locking of the elastic member 42 is insufficient, The expected sealing is not guaranteed.
此外,前述凸輪式控制閥30,是分別轉動2支高度調整螺絲43,來調整設有凸輪38及馬達39之馬達承座40的下限位置。由於執行上述彈力調整螺絲45的調整、與其高度調整,因此馬達承座40的位置調整存在耗時的問題。不僅如此,必須以相同的量來轉動操作2支高度調整螺絲43,因此存在調整變得繁瑣的問題。Further, the cam type control valve 30 rotates two height adjusting screws 43 to adjust the lower limit position of the motor holder 40 provided with the cam 38 and the motor 39. Since the adjustment of the above-described elastic adjusting screw 45 and the height adjustment thereof are performed, the position adjustment of the motor holder 40 has a problem of time consuming. Not only that, but the two height adjustment screws 43 must be rotated and operated by the same amount, so that the adjustment becomes complicated.
除此之外,前述凸輪式控制閥30,需要將馬達承座40支承成可朝上下方向移動的支承框41、將支承框41固定於本體33側的防鬆螺帽46、2支高度調整螺絲43、活塞構件44、彈力調整螺絲45等,而存在零件數量變多招致組裝複雜化、和成本上揚的問題。
[先前技術文獻]
[專利文獻]In addition, the cam type control valve 30 needs to support the motor frame 40 so as to be movable in the vertical direction, the lock nut 41 for fixing the support frame 41 to the main body 33 side, and the height adjustment of the two. The screw 43, the piston member 44, the elastic adjusting screw 45, and the like have a problem that the number of parts is increased, resulting in complicated assembly and an increase in cost.
[Previous Technical Literature]
[Patent Literature]
[專利文獻1] 日本實開昭61-117971號公報
[專利文獻2] 日本實開昭61-117972號公報
[專利文獻3] 日本特許第5357721號公報[Patent Document 1] Japanese Shikai Show No. 61-117971
[Patent Document 2] Japanese Unexamined Limited Publication No. 61-117972
[Patent Document 3] Japanese Patent No. 5357721
[發明欲解決之問題][The problem that the invention wants to solve]
本發明,是有鑑於這樣的問題所研發的發明,其目的在於提供:能簡單地執行閥體對閥座之抵接壓力的調整、和用來安裝作為驅動手段之馬達的承座的高度調整,並且能達成零件數量的削減,而達成組裝的簡化及成本降低的凸輪式控制閥及凸輪式控制閥的行程調整方法。
[解決問題之手段]The present invention has been made in view of such problems, and an object of the invention is to provide an adjustment of the abutment pressure of a valve body to a valve seat and a height adjustment of a socket for mounting a motor as a driving means. Moreover, the number of parts can be reduced, and the simplification of assembly and the cost reduction of the cam type control valve and the cam type control valve stroke adjustment method can be achieved.
[Means for solving problems]
為了達成上述目的,本發明之凸輪式控制閥的第1樣態具備:本體,具備流體流路及設在該流體流路中途且具有彈性的閥座;和閥體,對前述閥座形成接觸、分離而用來開閉前述流體流路;和筒狀的管帽,固定於前述本體;和支柱,可朝前述管帽的軸方向移動地插入該管帽內而受到支承,藉由使前述閥體移動而抵接於前述閥座,進而閉鎖前述流體流路;和凸輪,對前述支柱作用而將該支柱朝前述閥體的方向按壓;和驅動手段,將前述凸輪朝正、反轉方向轉動驅動;和承座,可朝前述管帽的軸方向移動地由該管帽所支承,並保持前述驅動手段;第1防鬆螺帽,可朝前述管帽的軸方向移動調整地鎖合於該管帽,並使前述承座沿著前述管帽移動;及第2防鬆螺帽,可沿著前述管帽的軸方向移動調整地鎖合於該管帽,並與前述第1防鬆螺帽挾持固定前述承座的局部。In order to achieve the above object, a first aspect of a cam type control valve according to the present invention includes: a body having a fluid flow path and a valve seat provided in the middle of the fluid flow path and having elasticity; and a valve body forming a contact with the valve seat Separating to open and close the fluid flow path; and a cylindrical cap fixed to the body; and a post that is inserted into the cap and movably moved in the axial direction of the cap, by the valve The body moves to abut against the valve seat, thereby blocking the fluid flow path; and the cam acts on the pillar to press the pillar toward the valve body; and the driving means rotates the cam in the forward and reverse directions And a socket supported by the cap in the axial direction of the cap and holding the driving means; the first lock nut is movably locked to the axial direction of the cap The cap and the socket are moved along the cap; and the second lock nut is adjustably locked to the cap along the axial direction of the cap, and the first anti-loose The nut holds the board that fixes the aforementioned seat unit.
本發明之凸輪式控制閥的第2樣態,在前述第1樣態中,前述閥座,是由「由具有彈力的合成樹脂形成環狀」的閥座(VALVE SEAT)所形成。According to a second aspect of the cam type control valve of the present invention, in the first aspect, the valve seat is formed by a valve seat (VALVE SEAT) which is formed in a ring shape by a resilient synthetic resin.
本發明之凸輪式控制閥的第3樣態,在前述第1樣態或第2樣態中,前述閥體是由金屬膜片所形成,該金屬膜片,其朝向一側鼓出的中央部,受到前述支柱的按壓而朝另一側彈性變形進而接觸於前述閥座,並藉由解除前述支柱的按壓,而藉由本身所保有的彈性而彈性恢復,進而從前述閥座分離。In a third aspect of the cam type control valve according to the present invention, in the first aspect or the second aspect, the valve body is formed of a metal diaphragm, and the metal diaphragm is bulged toward a center thereof. The portion is elastically deformed toward the other side by the pressing of the pillar, and is in contact with the valve seat, and is elastically restored by the elasticity retained by the pillar by releasing the pressing of the pillar, and is separated from the valve seat.
本發明之凸輪式控制閥的第4樣態,在前述第1樣態中,前述管帽,形成可供前述支柱插入的圓筒狀,使前述第1防鬆螺帽及前述第2防鬆螺帽分別可朝前述管帽的軸方向移動調整地鎖合於該管帽的外周面,將前述第1防鬆螺帽配設於前述承座內,並將前述第2防鬆螺帽配設於前述承座外的位置。According to a fourth aspect of the cam type control valve of the present invention, in the first aspect, the cap is formed in a cylindrical shape into which the pillar is inserted, and the first lock nut and the second lock preventer are provided. The nut is movably locked to the outer peripheral surface of the cap in the axial direction of the cap, and the first lock nut is disposed in the socket, and the second lock nut is matched It is located outside the aforementioned seat.
本發明之凸輪式控制閥的第5樣態,在前述第1樣態或第4樣態中,在前述管帽與前述支柱之間,嵌設有使前述支柱朝前述管帽的軸方向直線運動的線性軸襯(linear bushing)。According to a fifth aspect of the cam type control valve of the present invention, in the first aspect or the fourth aspect, a straight line is formed between the cap and the pillar so that the pillar is oriented in an axial direction of the cap Linear bushing for movement.
本發明之凸輪式控制閥的第6樣態,在前述第1樣態、第4樣態或第5樣態的其中任一個中,前述承座,形成前面開放的箱狀,該承座的下邊部,可朝前述管帽的軸方向滑動地穿過該管帽。According to a sixth aspect of the cam type control valve of the present invention, in any one of the first aspect, the fourth aspect, or the fifth aspect, the socket is formed in a box shape having an open front surface, and the socket is The lower edge is slidably passed through the cap toward the axial direction of the cap.
本發明之凸輪式控制閥的行程調整方法的第1樣態,是前述第1樣態至第6樣態之其中任一的凸輪式控制閥的行程調整方法,包含:第1步驟,在由凸輪將支柱及閥體下壓而前述閥體抵接於閥座的狀態下,將凸輪的轉動中心與支柱之間的距離成為最大的凸輪位置作為原點位置,從該原點位置使凸輪形成預定角度的轉動,而在前述閥座與前述閥體之間形成間隙;和第2步驟,在本體的流體流路,使預定量的氣體從一次側流向二次側;和第3步驟,將第1防鬆螺帽朝下方鎖緊調整並將承座沿著管帽下壓調整,調整前述閥座與前述閥體之間的間隙,使前述本體之流體流路的一次側壓力成為預定的壓力;和第4步驟,將第2防鬆螺帽朝上方鎖緊調整,並與前述第1防鬆螺帽挾持固定前述承座的局部而將該承座固定於前述管帽;及第5步驟,使前述凸輪轉動預定角度回到原點位置,並由前述閥體促使前述閥座彈性變形,在前述閥體與前述閥座之間確保密封性。
[發明的效果]The first aspect of the stroke adjustment method of the cam type control valve according to the present invention is the stroke adjustment method of the cam type control valve according to any one of the first to sixth aspects, comprising: the first step, When the cam presses the support and the valve body and the valve body abuts against the valve seat, the cam position that maximizes the distance between the rotation center of the cam and the support is used as the origin position, and the cam is formed from the origin position. a predetermined angle of rotation to form a gap between the valve seat and the valve body; and a second step of flowing a predetermined amount of gas from the primary side to the secondary side in the fluid flow path of the body; and the third step The first anti-loose nut is locked downwardly and adjusted, and the socket is pressed down along the cap to adjust the gap between the valve seat and the valve body, so that the primary side pressure of the fluid flow path of the body becomes predetermined. And the fourth step of locking and adjusting the second lock nut upward, and fixing the portion of the socket to the first lock nut to fix the seat to the cap; and 5th Step of rotating the aforementioned cam back to a predetermined angle Position, the valve element causes the valve seat by elastic deformation, to ensure tightness between the valve body and the valve seat.
[Effects of the Invention]
本發明的凸輪式控制閥,藉由安裝有「作為凸輪的轉動操作及第1防鬆螺帽之驅動手段的馬達」之承座的高度調整等,來調整閥體對閥座的抵接壓力,因此,相較於「藉由彈力調整螺絲的鎖緊操作而促使彈性構件變形,進而調整閥體對閥座之抵接壓力」的傳統凸輪式控制閥,能簡單地執行閥體對閥座之抵接壓力的調整。The cam type control valve of the present invention adjusts the abutment pressure of the valve body to the valve seat by adjusting the height of the seat of the "motor as the driving operation of the cam and the driving means of the first lock nut" Therefore, the valve body to the valve seat can be simply executed as compared with the conventional cam type control valve which "deforms the elastic member by the locking operation of the elastic adjusting screw to adjust the abutment pressure of the valve body to the valve seat" The adjustment of the abutment pressure.
本發明的凸輪式控制閥,由於是利用第1防鬆螺帽來執行「設有凸輪及驅動手段的承座」的高度調整,並以第2防鬆螺帽將承座固定於預定的高度,因此,相較於「轉動2支高度調整螺絲來執行承座之高度調整」的傳統凸輪式控制閥,能簡單且容易地執行承座的高度調整。In the cam type control valve of the present invention, the height adjustment of the "seat having the cam and the driving means" is performed by the first lock nut, and the seat is fixed to a predetermined height by the second lock nut. Therefore, the height adjustment of the socket can be easily and easily performed as compared with the conventional cam type control valve that "rotates two height adjustment screws to perform the height adjustment of the socket".
本發明的凸輪式控制閥,設有凸輪及驅動手段的承座,由管帽支承成可朝上下方向自由移動,並且以一個第1防鬆螺帽對螺帽進行高度調整,此外,由彈性構件形成閥座,利用閥座的彈力調整閥體對閥座的抵接壓力,因此,不需要傳統凸輪式控制閥中所必須的支承框、2支高度調整螺絲、活塞構件、彈力調整螺絲等,使得零件數量變少,能達成組裝的簡化及成本的降低。The cam type control valve of the present invention is provided with a socket for a cam and a driving means, and is supported by the cap so as to be movable in the up and down direction, and the height of the nut is adjusted by a first lock nut, and further, the elastic The member forms a valve seat, and the elastic force of the valve seat adjusts the abutment pressure of the valve body to the valve seat. Therefore, the support frame, the two height adjustment screws, the piston member, the elastic adjusting screw, and the like which are necessary in the conventional cam type control valve are not required. The number of parts is reduced, and simplification of assembly and cost reduction can be achieved.
本發明之凸輪式控制閥的行程調整方法,由於包含:第1步驟,使凸輪從原點位置轉動預定角度,而在閥座與閥體之間形成間隙;和第2步驟,在本體的流體流路,使預定量的氣體從一次側流向二次側;和第3步驟,將第1防鬆螺帽朝下方鎖緊調整並將承座沿著管帽下壓調整,調整閥座與閥體之間的間隙,使本體之流體流路的一次側壓力成為預定的壓力;和第4步驟,將第2防鬆螺帽朝上方鎖緊調整,並與第1防鬆螺帽挾持固定承座的局部而將該承座固定於管帽;及第5步驟,使凸輪轉動預定角度回到原點位置,並由閥體促使閥座彈性變形,在閥體與閥座之間確保密封性,因此,可以簡單且容易地執行凸輪式控制閥的行程調整。
其結果,根據本發明之凸輪式控制閥的行程調整方法,不會有所謂彈力調整螺絲將彈性構件過度鎖緊、或者彈性構件的鎖緊不充分的情形,即使是作業者不熟練的場合,也能簡單且容易地將閥體對閥座的抵接壓力調整成預定的壓力。The stroke adjustment method of the cam type control valve of the present invention comprises: a first step of rotating the cam from the origin position by a predetermined angle, and forming a gap between the valve seat and the valve body; and a second step of fluidizing the body a flow path for causing a predetermined amount of gas to flow from the primary side to the secondary side; and in the third step, the first lock nut is locked downwardly and adjusted, and the socket is pressed down along the cap to adjust the valve seat and the valve The gap between the bodies causes the primary side pressure of the fluid flow path of the body to be a predetermined pressure; and in the fourth step, the second lock nut is locked upwardly and adjusted, and the first retaining nut is held by the fixed bearing The seat is fixed to the cap by a part of the seat; and in the fifth step, the cam is rotated to a predetermined angle to return to the original position, and the valve body is urged to elastically deform the valve seat to ensure sealing between the valve body and the valve seat. Therefore, the stroke adjustment of the cam type control valve can be performed simply and easily.
As a result, according to the stroke adjustment method of the cam type control valve of the present invention, there is no case where the elastic adjusting screw excessively locks the elastic member or the elastic member is insufficiently locked, even if the operator is not skilled. It is also possible to easily and easily adjust the abutment pressure of the valve body to the valve seat to a predetermined pressure.
以下,根據圖面詳細地說明本發明的實施形態。Hereinafter, embodiments of the present invention will be described in detail based on the drawings.
第1圖~第3圖,顯示本發明其中一個實施形態的凸輪式控制閥1,該凸輪式控制閥1,主要是嵌設於半導體製造設備和太陽能電池製造步驟等的流體供給線、或者冷卻單元的冷媒循環迴路等,用於氣體和冷媒等流體的流量調整用的裝置,為了使金屬膜片製的閥體5,對由「合成樹脂製之環狀的閥座」所形成閥座3形成接觸、分離進而開閉流體流路2,而構成常開型(normally open type)的凸輪式控制閥1。1 to 3 show a cam type control valve 1 according to an embodiment of the present invention, which is mainly a fluid supply line embedded in a semiconductor manufacturing facility, a solar cell manufacturing step, or the like, or cooled. In the refrigerant circulation circuit of the unit, the device for adjusting the flow rate of the fluid such as the gas and the refrigerant, the valve seat 3 formed of the "valve-shaped valve seat made of synthetic resin" is used for the valve body 5 made of the metal diaphragm. The fluid flow path 2 is opened and closed by contact, separation, and constitutes a normally open type cam type control valve 1.
亦即,如第1圖~第3圖所示,前述凸輪式控制閥1具備:本體4,具備流體流路2及設在流體流路2中途且具有彈性的閥座3;和閥體5,對閥座3形成接觸、分離而用來開閉流體流路2;和管帽6,固定於本體4;和支柱7,可朝上下方向移動地插入管帽6而受到支承,藉由將閥體5下壓而抵接於閥座3,進而閉鎖流體流路2;和凸輪8,對支柱7作用而將該支柱7朝下壓的方向按壓;和驅動手段,譬如為馬達9,將凸輪8朝正、反轉方向轉動驅動;和承座(以下稱為馬達承座10),可朝上下方向移動地由管帽6所支承,並保持馬達9;第1防鬆螺帽11,可朝上下方向移動調整地鎖合於管帽6,並沿著管帽6將馬達承座10下壓;及第2防鬆螺帽12,可沿著上下方向移動調整地鎖合於管帽6,並與第1防鬆螺帽11挾持固定馬達承座10的局部。就用來轉動驅動凸輪8的驅動手段而言,除了如本實施形態所採用的馬達9(譬如,步進馬達)之外,也可以採用:使用壓力缸、以及齒條與小齒輪(rack and pinion)等的各種方式。That is, as shown in FIGS. 1 to 3, the cam type control valve 1 includes a main body 4 including a fluid flow path 2 and a valve seat 3 provided in the middle of the fluid flow path 2 and having elasticity; and a valve body 5 And the valve seat 3 is brought into contact with and separated to open and close the fluid flow path 2; and the cap 6 is fixed to the body 4; and the post 7 is inserted into the cap 6 so as to be movable in the up and down direction, and is supported by the valve The body 5 is pressed down to abut against the valve seat 3, thereby blocking the fluid flow path 2; and the cam 8 is pressed against the strut 7 to press the strut 7 downward; and a driving means such as a motor 9, a cam 8 is driven in the forward direction and the reverse direction; and the socket (hereinafter referred to as the motor socket 10) is supported by the cap 6 so as to be movable in the up and down direction, and holds the motor 9; the first lock nut 11 can be The motor cap 10 is press-fitted in the up-and-down direction and is pressed down along the cap 6; and the second lock nut 12 is adjustably locked to the cap 6 in the up-and-down direction. And the part of the motor socket 10 is fixed to the first lock nut 11 . As for the driving means for rotating the driving cam 8, in addition to the motor 9 (for example, a stepping motor) as used in the present embodiment, it is also possible to use a pressure cylinder, and a rack and pinion (rack and Various ways such as pinion).
具體地說,前述本體4,是由不鏽鋼等的金屬材形成塊狀,並具備流體流路2、形成於流體流路2途中且朝向上方的閥室13、設於閥室13的底面且具有彈性的閥座3、可供管帽6以縱向的姿勢鎖合的母螺紋4a。Specifically, the main body 4 is formed of a metal material such as stainless steel, and includes a fluid flow path 2, a valve chamber 13 formed in the middle of the fluid flow path 2 and facing upward, and a bottom surface of the valve chamber 13 and having The elastic valve seat 3 has a female thread 4a that can be locked in the longitudinal direction of the cap 6.
在前述本體4設有熱流量感測器(Thermal flow sensor)14,該熱流量感測器14是由用來測量流動於流體流路2內的流體之流量的整流層部14a及流量偵測部14b所形成。The body 4 is provided with a thermal flow sensor 14 which is a rectifying layer portion 14a for measuring the flow rate of the fluid flowing in the fluid flow path 2 and flow detection. The portion 14b is formed.
前述閥座3,是由「由具有彈力的合成樹脂形成環狀」的閥座(Valve seat)所形成,並且以「圍繞上游側之流體流路2之向上的開口」的方式,嵌合固定在形成於流體流路2途中之閥室13的底面。該閥座3,只要是具有彈性的材料,則無特殊的限制,在本實施形態中,譬如是由聚氯三氟乙烯樹脂(PolyChloroTriFluoroEthylene;PCTFE)所形成。該閥座3的彈力,可承擔第5圖所示之傳統彈性構件42的任務。The valve seat 3 is formed by a valve seat that is formed in a ring shape by a resilient synthetic resin, and is fitted and fixed in such a manner as to "open in the upward direction of the fluid flow path 2 on the upstream side". The bottom surface of the valve chamber 13 formed in the middle of the fluid flow path 2. The valve seat 3 is not particularly limited as long as it is elastic. In the present embodiment, it is formed of, for example, polychlorotrifluoroethylene (PolyChloro TriFluoroEthylene; PCTFE). The elastic force of the valve seat 3 can assume the task of the conventional elastic member 42 shown in Fig. 5.
前述閥體5,是藉由「使一片或者複數片圓形之金屬薄板的中央部朝向上方鼓出,而形成倒置盤狀」的金屬膜片所形成。該金屬膜片,被收納於本體4的閥室13內,將已鎖合於本體4之母螺紋4a的管帽6的下端部朝向本體4的母螺紋4a鎖入,而與「已載置於金屬膜片之外周緣部的不鏽鋼製之環狀的按壓接頭(pressing adapter)15」一起,將金屬膜片的外周緣部朝本體4側按壓,藉此固定於本體4。The valve body 5 is formed by a metal diaphragm in which a central portion of a single or a plurality of circular thin metal plates is bulged upward to form an inverted disk shape. The metal diaphragm is housed in the valve chamber 13 of the main body 4, and the lower end portion of the cap 6 that has been locked to the female screw 4a of the main body 4 is locked toward the female screw 4a of the main body 4, and is placed The outer peripheral edge portion of the metal diaphragm is pressed toward the main body 4 side together with the stainless steel ring-shaped pressing adapter 15" on the outer peripheral portion of the metal diaphragm, thereby being fixed to the main body 4.
此外,形成前述閥體5的金屬膜片,當開閥時中央部大幅上升而從閥座3分離,一旦金屬膜片的中央部被支柱7朝下方按壓,將透過碟盤19及膜片按壓具21,形成彈性變形而抵接於閥座3並將流體流路2閉鎖,此外,支柱7所形成的按壓一旦解除,將藉由本身所具有的彈性而形成彈性恢復並開放流體流路2。Further, when the metal diaphragm forming the valve body 5 is opened, the central portion is greatly raised and separated from the valve seat 3, and when the central portion of the metal diaphragm is pressed downward by the support 7, the disk 19 and the diaphragm are pressed. The member 21 is elastically deformed to abut against the valve seat 3 and locks the fluid flow path 2. Further, once the pressing force formed by the strut 7 is released, the elastic recovery and opening of the fluid flow path 2 are formed by the elasticity of the self. .
金屬膜片,是使用由鎳鈷合金、英高鎳合金(Inconel,註冊商標)、SPRON(註冊商標)合金等的金屬薄板所形成之傳統的物品。The metal film is a conventional article formed of a metal thin plate made of a nickel-cobalt alloy, an Inconel (registered trademark), a SPRON (registered trademark) alloy, or the like.
前述管帽6,是由不鏽鋼等的金屬材料形成可供支柱7插入的筒形,在管帽6的下端部外周面形成有:可自由裝卸地鎖附於本體4之母螺紋4a的下部公螺紋6a,在管帽6的上端部外周面形成有:可供第1防鬆螺帽11鎖附成朝向沿著管帽6之軸方向的方向(以下,將「沿著管帽6之軸方向的方向」稱為上下方向)移動調整的上述公螺紋6b,在管帽6的中間部外周面形成有:可供第2防鬆螺帽12鎖附成朝上下方向移動調整的中間部公螺紋6c。The cap 6 is formed of a metal material such as stainless steel and has a cylindrical shape into which the column 7 can be inserted. On the outer peripheral surface of the lower end portion of the cap 6, a lower portion of the female thread 4a detachably attached to the body 4 is formed. The thread 6a is formed on the outer peripheral surface of the upper end portion of the cap 6 so that the first lock nut 11 can be locked in a direction toward the axial direction of the cap 6 (hereinafter, "the axis along the cap 6" The male thread 6b whose movement is adjusted in the direction of the direction is referred to as an up-and-down direction, and the intermediate portion of the intermediate portion of the cap 6 is formed with an intermediate portion in which the second lock nut 12 is locked to be moved in the vertical direction. Thread 6c.
此外,在管帽6的中間部公螺紋6c與下部公螺紋6a之間的外周面,形成有:利用板手等工具使管帽6轉動而鎖入本體4之多角形的螺帽部6d。Further, on the outer peripheral surface between the male screw 6c and the lower male screw 6a of the intermediate portion of the cap 6, a polygonal nut portion 6d that is rotated by the tool or the like to lock the cap 6 into the main body 4 is formed.
不僅如此,在管帽6的上部公螺紋6b與中間部公螺紋6c之間的外周面,形成有:將馬達承座10支承成可滑動移動於上下方向之圓形的滑動部6e。In addition, the outer peripheral surface between the upper male screw 6b and the intermediate male male screw 6c of the cap 6 is formed with a sliding portion 6e that supports the motor holder 10 so as to be slidably movable in the vertical direction.
前述支柱7,是由不鏽鋼等的金屬材料形成圓柱狀,在支柱7的上端部形成有:用來將「抵接於凸輪8之軸承製的輥子16」支承成可自由轉動的雙叉部7a。前述輥子16,是以「其局部從上方突出於支柱7之雙叉部7a的溝」的姿勢所配設,並藉由「穿過雙叉部7a並受到支承的平行銷17」而支承成自由轉動。The pillar 7 is formed of a metal material such as stainless steel and has a columnar shape. The upper end portion of the pillar 7 is formed with a double fork portion 7a for supporting the roller 16 made of a bearing abutting against the cam 8 so as to be rotatable. . The roller 16 is disposed in a posture in which a portion thereof protrudes from the upper side of the double fork portion 7a of the pillar 7 and is supported by "a parallel pin 17 that is supported by the double fork portion 7a". Free to rotate.
然後,前述支柱7,在管帽6透過線性軸襯18支承成可朝上下方向自由移動,並且載置於:可上下移動地插入管帽6之下端部內側的碟盤19上。Then, the above-mentioned strut 7 is supported by the cap 6 so as to be movable in the vertical direction by the linear bushing 18, and is placed on the disc 19 which is inserted into the lower end portion of the lower end of the cap 6 so as to be movable up and down.
前述線性軸襯18,是複數個滾珠在保持器(圖中皆未顯示)中循環運動之無限直線運動(Infinite line motion)的導引裝置,由扣環20固定成不會從管帽6脫離。該線性軸襯18,由於滾珠與支柱7形成點接觸,因此能以低摩擦且高精確度形成直線運動,能獲得高精確度的運動。在管帽6的支柱7穿過口,除了線性軸襯18之外,也能裝配無油軸襯(oilless bush)。The linear bushing 18 is a guiding device for infinite line motion of a plurality of balls circulating in a holder (not shown), and is fixed by the buckle 20 so as not to be detached from the cap 6. . The linear bushing 18, since the balls are in point contact with the strut 7, can form a linear motion with low friction and high precision, and can obtain high-precision motion. In addition to the linear bushing 18, an oil-free bushing can be assembled at the post 7 of the cap 6 through the port.
此外,前述碟盤19,是由不鏽鋼等的金屬材料形成具有鍔的圓柱狀,在碟盤19的下端面裝配有:抵接於「作為閥體5之金屬膜片的中央部上表面」,且為合成樹脂製的膜片按壓具21。該碟盤19,是藉由其鍔部19a抵接於按壓接頭15的上表面,而限制支柱7之不合理下降的構件。此外,鍔部19a,藉由抵接於「形成於管帽6之支柱7穿過口的下端部的段部」,而限制支柱7的上升。Further, the disk 19 is formed of a metal material such as stainless steel and has a cylindrical shape having a meandering shape, and the lower end surface of the disk 19 is attached to the upper surface of the central portion of the metal diaphragm as the valve body 5, Further, it is a diaphragm presser 21 made of synthetic resin. The disk 19 is a member that abuts against the upper surface of the pressing joint 15 by the crotch portion 19a, thereby restricting the unreasonable lowering of the strut 7. Further, the crotch portion 19a restricts the rise of the strut 7 by abutting against the "section portion formed at the lower end portion of the strut 7 through the port of the cap 6".
在上述的實施形態中,雖然支柱7與碟盤19形成獨立的個體,但在其他的實施形態中,雖然圖面中未顯示,支柱7與碟盤19亦可形成一體。In the above-described embodiment, the pillar 7 and the disk 19 are formed as separate individuals. However, in other embodiments, the pillar 7 and the disk 19 may be integrally formed, although not shown.
前述凸輪8,是由不鏽鋼製的金屬材料形成圓柱狀,為了使「從中心軸線偏心預定距離的位置」成為轉動中心8a,而固定於水平姿勢之馬達9的轉動軸9a。該凸輪8,其外周面成為凸輪面8b,由凸輪面8b將支柱7、碟盤19及閥體5下壓而使閥體5接觸於閥座3的狀態下,將「凸輪8的轉動中心8a與支柱7之間的距離成為最大」之凸輪8的位置,作為原點位置。在本實施形態中,如第4圖所示,凸輪8的形狀是設定成:倘若從原點位置轉動50度,支柱7、碟盤19及閥體5將朝上方位移約80μm。此外,凸輪8形成左右對稱狀。The cam 8 is formed of a metal material made of stainless steel in a columnar shape, and is fixed to the rotation shaft 9a of the motor 9 in the horizontal posture so that "the position deviated from the central axis by a predetermined distance" becomes the rotation center 8a. The cam 8 has a cam surface 8b on its outer peripheral surface, and the center of rotation of the cam 8 is pressed by the cam surface 8b to press the support 7, the disk 19, and the valve body 5 to bring the valve body 5 into contact with the valve seat 3. The position of the cam 8 whose distance between 8a and the strut 7 becomes the largest is used as the origin position. In the present embodiment, as shown in Fig. 4, the shape of the cam 8 is set such that the support 7, the disk 19, and the valve body 5 are displaced upward by about 80 μm when rotated 50 degrees from the origin position. Further, the cam 8 is formed in a bilaterally symmetrical shape.
雖然在上述的實施形態中,凸輪8形成圓柱狀,但在其他的實施形態中,凸輪8亦可形成圓板狀。此外,雖然在上述的實施形態中,凸輪8形成左右對稱狀,但在其他的實施形態中,凸輪8亦可形成左右非對稱狀。In the above embodiment, the cam 8 is formed in a cylindrical shape. However, in other embodiments, the cam 8 may be formed in a disk shape. Further, in the above-described embodiment, the cam 8 is formed in a bilaterally symmetrical shape, but in other embodiments, the cam 8 may be formed in a left-right asymmetrical shape.
前述馬達9,在本實施形態中,是以水平姿勢,由複數支固定螺栓22安裝於馬達承座10。該馬達9,使用可控制位置的步進馬達。In the present embodiment, the motor 9 is attached to the motor holder 10 by a plurality of fixing bolts 22 in a horizontal posture. The motor 9 uses a stepper motor with a controllable position.
雖然在上述的實施形態中,使用步進馬達作為馬達9,但只要是可控制轉動角度的馬達,則可以是任何形式的馬達。舉例來說,馬達9亦可採用:伺服馬達(DC馬達+編碼器)和AC伺服馬達(AC馬達+編碼器)、超音波馬達。Although the stepping motor is used as the motor 9 in the above embodiment, any type of motor may be used as long as it is a motor that can control the angle of rotation. For example, the motor 9 can also be: a servo motor (DC motor + encoder) and an AC servo motor (AC motor + encoder), an ultrasonic motor.
前述馬達承座10,是由鋁、不鏽鋼等金屬材料形成前面開放的箱狀,在該馬達承座10的背面,馬達9以水平姿勢由固定螺栓22所安裝,此外,在馬達承座10的內側,收容有凸輪8、及支承凸輪8之前端部的軸承承座23。The motor socket 10 is formed of a metal material such as aluminum or stainless steel, and has a box shape in which the front surface is open. On the back surface of the motor socket 10, the motor 9 is mounted in a horizontal posture by a fixing bolt 22, and further, in the motor socket 10. On the inner side, a cam 8 and a bearing holder 23 that supports the front end of the cam 8 are housed.
前述軸承承座23,由不鏽鋼等金屬材料形成T字型,並且在馬達承座10的上邊部10a下表面,由複數支固定螺栓24固定成懸吊狀。該軸承承座23具備:將「嵌合於凸輪8之前端部的支承軸25」支承成可自由轉動的軸承26。The bearing holder 23 is formed in a T shape by a metal material such as stainless steel, and is fixed in a suspended shape by a plurality of fixing bolts 24 on the lower surface of the upper side portion 10a of the motor holder 10. The bearing holder 23 is provided with a bearing 26 that rotatably supports the "support shaft 25 fitted to the end portion of the cam 8".
此外,在馬達承座10的其中一個側壁內面,安裝有用來偵測凸輪8之轉動角度位置的感測器27(譬如,光感測器(photosensor))。Further, on the inner surface of one of the side walls of the motor holder 10, a sensor 27 (for example, a photosensor) for detecting the rotational angle position of the cam 8 is mounted.
然後,前述馬達承座10,在其下邊部10b形成有:管帽6的滑動部6e可朝上下方向自由滑動地穿過之貫穿狀的滑動孔10c,藉由管帽6的滑動部6e穿過該滑動孔10c,而形成能相對於管帽6朝上下方向滑動。Then, the motor holder 10 is formed in the lower side portion 10b thereof by a sliding hole 10c through which the sliding portion 6e of the cap 6 is slidably slidable in the vertical direction, and is passed through the sliding portion 6e of the cap 6 The sliding hole 10c is formed to be slidable in the vertical direction with respect to the cap 6.
前述第1防鬆螺帽11,其外周面形成圓形,在其內周面形成有:可自由裝卸地鎖合於管帽6之上部公螺紋6b的母螺紋11a。該第1防鬆螺帽11,當已鎖附於管帽6的上部公螺紋6b時,位在馬達承座10的下邊部10b上,是用來執行「將馬達承座10沿著管帽6下壓」之任務的構件。The first lock nut 11 has a circular outer peripheral surface, and a female thread 11a that is detachably fitted to the upper male thread 6b of the cap 6 is formed on the inner peripheral surface thereof. The first lock nut 11 is placed on the lower side portion 10b of the motor socket 10 when it is locked to the upper male thread 6b of the cap 6, and is used to perform "staking the motor socket 10 along the cap" The component of the task of 6 pressing down.
此外,在第1防鬆螺帽11的外周面,於每個固定的角度形成有轉動操作用孔11b,藉由將棒狀的工具插入轉動操作用孔11b,可以轉動操作第1防鬆螺帽11。因此,即使是第1防鬆螺帽被收容於前面開放之箱狀的馬達承座10內的狀態,也能簡單且容易地轉動操作第1防鬆螺帽11。Further, on the outer circumferential surface of the first lock nut 11, a rotation operation hole 11b is formed at each fixed angle, and the first anti-loose screw can be rotated by inserting a rod-shaped tool into the rotation operation hole 11b. Cap 11. Therefore, even if the first lock nut is housed in the box-shaped motor holder 10 that is open in the front, the first lock nut 11 can be easily and easily rotated.
前述第2防鬆螺帽12,其外周面形成多角形,在其內周面形成有:可自由裝卸地鎖合於管帽6之下部公螺紋6a的母螺紋12a。該第2防鬆螺帽12,當已鎖附於管帽6的下部公螺紋6a時,位在馬達承座10的下邊部10b的下方,是用來與第1防鬆螺帽11挾持固定馬達承座10之下邊部10b的構件。The second lock nut 12 has a polygonal outer peripheral surface, and a female thread 12a detachably fitted to the lower male thread 6a of the cap 6 is formed on the inner peripheral surface thereof. The second lock nut 12 is positioned below the lower side portion 10b of the motor socket 10 when it is locked to the lower male thread 6a of the cap 6, and is used to hold the first lock nut 11 A member of the lower side portion 10b of the motor socket 10.
接下來,說明上述凸輪式控制閥1的行程調整方法。Next, a stroke adjustment method of the cam type control valve 1 described above will be described.
首先,使凸輪8的轉動角度位置轉動至「凸輪8的轉動中心8a與輥子16之間的距離成為最大」的位置,將該位置作為凸輪8的原點位置,從該原點位置使凸輪8轉動預定角度,而在閥座3與閥體5之間形成預定的間隙(第1步驟)。First, the rotational angular position of the cam 8 is rotated to a position where "the distance between the rotational center 8a of the cam 8 and the roller 16 is maximized", and this position is used as the origin position of the cam 8, and the cam 8 is made from the origin position. A predetermined angle is turned and a predetermined gap is formed between the valve seat 3 and the valve body 5 (first step).
一旦將凸輪8設於原點位置,將藉由凸輪8使支柱7及碟盤19對抗「形成閥體5的金屬膜片的彈力」而下壓,並且金屬膜片的中央部被「設於碟盤19的膜片按壓具21」下壓而抵接於閥座3。亦即,一旦將凸輪8設於原點位置,凸輪式控制閥1便成為流體流路2已封閉的狀態。When the cam 8 is placed at the origin position, the support 7 and the disk 19 are pressed against the "elastic force of the metal diaphragm forming the valve body 5" by the cam 8, and the central portion of the metal diaphragm is "provided". The diaphragm pressing device 21" of the disk 19 is pressed down to abut against the valve seat 3. That is, once the cam 8 is set at the origin position, the cam type control valve 1 is in a state in which the fluid flow path 2 is closed.
一旦使凸輪8從原點位置轉動預定角度,形成閥體5的金屬膜片的中央部將藉由本身的彈力而恢復成原來的形狀,同時支柱7及碟盤19將受到金屬膜片的彈力而朝上方上推預定量。其結果,凸輪式控制閥1,在閥座3及閥體5之間形成預定的間隙,形成流體流路2開啟的狀態。Once the cam 8 is rotated from the origin position by a predetermined angle, the central portion of the metal diaphragm forming the valve body 5 will be restored to its original shape by its own elastic force, while the strut 7 and the disc 19 will be subjected to the elastic force of the metal diaphragm. Push up the predetermined amount upwards. As a result, the cam type control valve 1 forms a predetermined gap between the valve seat 3 and the valve body 5, and the fluid flow path 2 is opened.
在本實施形態中,是使凸輪8從原點位置轉動50度。此外,凸輪8之凸輪面8a的形狀,是採下述方式決定:當已使凸輪8從原點位置轉動50度時,支柱7、碟盤19及形成閥體5的金屬膜片的中央部朝上方位移約80μm。In the present embodiment, the cam 8 is rotated by 50 degrees from the origin position. Further, the shape of the cam surface 8a of the cam 8 is determined in such a manner that when the cam 8 has been rotated 50 degrees from the origin position, the pillar 7, the disk 19, and the central portion of the metal diaphragm forming the valve body 5 are formed. Displaces upward by about 80 μm.
倘若使凸輪8從原點位置轉動50度而成為流體流路2開啟的狀態,預定量的氣體便流向本體4的流體流路2。亦即,在本體4的流體流路2,預定量的氣體從一次側流向二次側(第2步驟)。When the cam 8 is rotated 50 degrees from the origin position and the fluid flow path 2 is opened, a predetermined amount of gas flows to the fluid flow path 2 of the body 4. That is, in the fluid flow path 2 of the body 4, a predetermined amount of gas flows from the primary side to the secondary side (second step).
在本實施形態中,在本體4的流體流路2,100sccm的N2 氣體(氮氣)從一次側流向二次側。In the present embodiment, 100 sccm of N 2 gas (nitrogen gas) flows from the primary side to the secondary side in the fluid flow path 2 of the main body 4.
倘若N2 氣體流動於本體4的流體流路2,將鎖附於管帽6之上部公螺紋6b的第1防鬆螺帽11朝下方鎖緊調整,使設有馬達9及凸輪8的馬達承座10沿著管帽6的滑動部6e朝下方滑動移動,調整閥座3與閥體5之間的間隙,使本體4之流體流路2的一次側壓力成為預定的壓力(第3步驟)。亦即,一旦將第1防鬆螺帽11朝下方鎖緊調整,設有馬達9及凸輪8的馬達承座10將下降,藉由下降的凸輪8使支柱7及碟盤19對抗「形成閥體5的金屬膜片」的彈力而將其下壓,而調整閥座3與閥體5之間的間隙,使本體4之流體流路2的一次側壓力形成變化。If the N 2 gas flows in the fluid flow path 2 of the body 4, the first lock nut 11 that is locked to the upper male thread 6b of the cap 6 is locked and adjusted downward, so that the motor provided with the motor 9 and the cam 8 is provided. The socket 10 slides downward along the sliding portion 6e of the cap 6, and adjusts the gap between the valve seat 3 and the valve body 5 so that the primary side pressure of the fluid flow path 2 of the body 4 becomes a predetermined pressure (step 3) ). That is, once the first lock nut 11 is locked downward, the motor holder 10 provided with the motor 9 and the cam 8 is lowered, and the lower arm 8 causes the post 7 and the disc 19 to "form the valve". The elastic force of the metal diaphragm of the body 5 is pressed downward, and the gap between the valve seat 3 and the valve body 5 is adjusted to change the primary side pressure of the fluid flow path 2 of the body 4.
在本實施形態中,第1防鬆螺帽11朝下方的鎖緊量,是調整成:使本體4之流體流路2的一次側壓力成為50Torr。In the present embodiment, the amount of locking of the first lock nut 11 downward is adjusted so that the primary side pressure of the fluid flow path 2 of the main body 4 becomes 50 Torr.
倘若第1防鬆螺帽11的鎖緊調整結束,將已鎖附於管帽6之中間部公螺紋6c的第2防鬆螺帽12朝上方鎖緊調整,而與第1防鬆螺帽11挾持固定馬達承座10之下邊部10b,而將馬達承座10固定於管帽6(第4步驟)。如此一來,可決定凸輪8的高度及凸輪8的轉動中心8a的位置。When the locking adjustment of the first lock nut 11 is completed, the second lock nut 12 that has been locked to the intermediate male thread 6c of the cap 6 is locked upwardly to be adjusted with the first lock nut. 11 holds the lower side portion 10b of the motor holder 10 and fixes the motor holder 10 to the cap 6 (step 4). In this way, the height of the cam 8 and the position of the center of rotation 8a of the cam 8 can be determined.
倘若將馬達承座10固定於管帽6,使凸輪8朝向與前述相反的方向轉動預定角度而回到原點位置(第5步驟)。此時,藉由凸輪8使支柱7及碟盤19對抗「形成閥體5的金屬膜片的彈力」而下壓,並使金屬膜片的中央部以緊密貼附於「由具有彈性的閥座所形成的閥座3」的狀態壓附,而以預定量將閥座3壓潰。其結果,凸輪式控制閥1,成為閉閥狀態,並且可在閉閥時確保所期待的密封性。When the motor holder 10 is fixed to the cap 6, the cam 8 is rotated by a predetermined angle in a direction opposite to the above to return to the original position (step 5). At this time, the strut 7 and the disk 19 are pressed against the "elastic force of the metal diaphragm forming the valve body 5" by the cam 8, and the central portion of the metal diaphragm is closely attached to the "valve by the valve." The state of the valve seat 3" formed by the seat is pressed, and the valve seat 3 is crushed by a predetermined amount. As a result, the cam type control valve 1 is in a closed state, and the desired sealing performance can be ensured at the time of valve closing.
在本實施形態中,是使凸輪8朝向與前述相反的方向轉動50度而回到原點位置。此外,為了藉由凸輪8的位移特性、流量特性來確保必要的密封性能,當閉閥時形成:將閥座3壓潰約40μm。In the present embodiment, the cam 8 is rotated 50 degrees in the opposite direction to the original position. Further, in order to ensure the necessary sealing performance by the displacement characteristics and the flow rate characteristics of the cam 8, it is formed when the valve is closed: the valve seat 3 is crushed by about 40 μm.
倘若凸輪式控制閥1成為閉閥狀態,壓力為100Torr的N2 氣體將施加於本體4之流體流路2的一次側,並確認來自閥座3的洩漏是否為0.1%F.S.以下。倘若來自閥座3的洩漏成為0.1%F.S.以下,閉閥時的密封性則受到確保。When the cam type control valve 1 is in the closed state, N 2 gas having a pressure of 100 Torr is applied to the primary side of the fluid flow path 2 of the body 4, and it is confirmed whether or not the leakage from the valve seat 3 is 0.1% or less. If the leakage from the valve seat 3 becomes 0.1% or less, the sealing property at the time of valve closing is ensured.
如以上所述,執行凸輪式控制閥1之行程(亦即,支柱7及碟盤19的升降量、金屬膜片的變形量)的調整。As described above, the adjustment of the stroke of the cam type control valve 1 (that is, the amount of lift of the support 7 and the disk 19, and the amount of deformation of the metal diaphragm) is performed.
接著,倘若如以上所述執行凸輪式控制閥1的行程調整,而在閉閥狀態下確保了所期待的密封性能,便對馬達9發送脈衝訊號,使凸輪8朝向開啟凸輪式控制閥1的方向轉動。一旦如此,從閥體5抵接於閥座3的狀態,縮小凸輪8的轉動中心8a與輥子16之間的距離,藉由形成閥體5的金屬膜片自身的彈力,使閥體5從閥座3分離,而開放流體流路2。Then, if the stroke adjustment of the cam type control valve 1 is performed as described above, and the desired sealing performance is ensured in the closed state, a pulse signal is sent to the motor 9 so that the cam 8 faces the open cam type control valve 1. The direction is rotated. In this case, from the state in which the valve body 5 abuts against the valve seat 3, the distance between the rotation center 8a of the cam 8 and the roller 16 is reduced, and the valve body 5 is caused to be formed by the elastic force of the metal diaphragm itself of the valve body 5. The valve seat 3 is separated and the fluid flow path 2 is opened.
當開放流體流路2,且流動於流體流路2的流量已達到所期待的值時,停止馬達9的轉動,將停止位置的轉動角度位置記憶於馬達9的控制迴路(圖示省略),設定成最開度。When the fluid flow path 2 is opened and the flow rate of the fluid flow path 2 has reached a desired value, the rotation of the motor 9 is stopped, and the rotational angle position of the stop position is memorized in the control circuit of the motor 9 (not shown). Set to the maximum opening.
如此一來,在前述凸輪式控制閥1中,一旦在最大開度的狀態下對馬達9輸入預定數值的脈衝訊號,馬達9將執行對應於輸入脈動數的步進(stepping)轉動,藉此使凸輪8轉動預定的角度。In this way, in the cam type control valve 1, once a pulse signal of a predetermined value is input to the motor 9 in the state of the maximum opening degree, the motor 9 performs a stepping rotation corresponding to the number of input pulsations, whereby The cam 8 is rotated by a predetermined angle.
一旦凸輪8轉動,便將輥子16朝下方按壓,如此一來,支柱7及碟盤19將對抗「形成閥體5的金屬膜片的彈力」而逐漸下壓,並且金屬膜片的中央部透過「設於碟盤19的膜片按壓具21」而朝下方緩緩地下壓。其結果,金屬膜片與閥座3之間的間隔變窄,使流體的流量受到控制。When the cam 8 is rotated, the roller 16 is pressed downward, and as a result, the support 7 and the disk 19 are gradually pressed against the "elastic force of the metal diaphragm forming the valve body 5", and the central portion of the metal diaphragm is transmitted. "The diaphragm pressing device 21 provided on the disk 19" is gradually lowered downward toward the bottom. As a result, the interval between the metal diaphragm and the valve seat 3 is narrowed, and the flow rate of the fluid is controlled.
然後,形成閥體5的金屬膜片被下壓,使金屬膜片的中央部接觸於閥座3,一旦閥座3成為被預定量壓饋的狀態,凸輪式控制閥1便成為全閉狀態而將流體流路2閉鎖。此時,閥座3為了確保必要的密封性能,必須要較閥體5更壓潰約40μm。Then, the metal diaphragm forming the valve body 5 is pressed down, and the central portion of the metal diaphragm is brought into contact with the valve seat 3. When the valve seat 3 is pressurized by a predetermined amount, the cam type control valve 1 is fully closed. The fluid flow path 2 is blocked. At this time, the valve seat 3 must be crushed by about 40 μm more than the valve body 5 in order to secure the necessary sealing performance.
一旦從該狀態使凸輪8朝向與前述相反的方向轉動,而縮短凸輪8與輥子16之間的距離時,形成閥體5的金屬膜片將藉由本身的彈力而恢復成原來的形狀,同時將支柱7及碟盤19朝上方上推。其結果,凸輪式控制閥1,其金屬膜片與閥座3分離而開放流體流路2。
[產業上的利用性]When the cam 8 is rotated from the state in the opposite direction to the above, and the distance between the cam 8 and the roller 16 is shortened, the metal diaphragm forming the valve body 5 is restored to its original shape by its own elastic force, while Push the strut 7 and the disc 19 upward. As a result, the cam type control valve 1 has the metal diaphragm separated from the valve seat 3 to open the fluid flow path 2.
[industrial use]
本發明的凸輪式控制閥1,雖然主要是使用於半導體製造設備等的流體供給線和冷卻單元的冷媒循環迴路,但是其使用對象並不侷限於前述半導體製造裝置等,也能使用於化學產業和藥品產業、食品產業等之各種裝置中的流體供給線等。The cam type control valve 1 of the present invention is mainly used for a fluid supply line such as a semiconductor manufacturing facility and a refrigerant circulation circuit of a cooling unit. However, the use target is not limited to the semiconductor manufacturing apparatus described above, and can be used in the chemical industry. And fluid supply lines in various devices such as the pharmaceutical industry and the food industry.
1‧‧‧凸輪式控制閥1‧‧‧Cam type control valve
2‧‧‧流體流路 2‧‧‧ fluid flow path
3‧‧‧閥座 3‧‧‧ valve seat
4‧‧‧本體 4‧‧‧Ontology
5‧‧‧閥體 5‧‧‧ valve body
6‧‧‧管帽(bonnet) 6‧‧‧bonnet
7‧‧‧支柱 7‧‧‧ pillar
8‧‧‧凸輪 8‧‧‧ cam
9‧‧‧馬達(驅動手段) 9‧‧‧Motor (driver)
10‧‧‧馬達承座(承座) 10‧‧‧Motor bearing (bearing)
10b‧‧‧馬達承座的下邊部 10b‧‧‧The lower part of the motor bearing
11‧‧‧第1防鬆螺帽(lock nut) 11‧‧‧1st lock nut
12‧‧‧第2防鬆螺帽 12‧‧‧2nd anti-loose nut
第1圖:為本發明其中一個實施形態之凸輪式控制閥的立體圖。Fig. 1 is a perspective view showing a cam type control valve according to an embodiment of the present invention.
第2圖:為第1圖所示之凸輪式控制閥的局部截斷前視圖。 Fig. 2 is a partially cutaway front view of the cam type control valve shown in Fig. 1.
第3圖:為第1圖所示之凸輪式控制閥的局部縱向截斷側視圖。 Fig. 3 is a partial longitudinal sectional side view of the cam type control valve shown in Fig. 1.
第4圖:為第1圖所示的凸輪式控制閥所使用之凸輪的說明圖。 Fig. 4 is an explanatory view of a cam used for the cam type control valve shown in Fig. 1.
第5圖:為傳統凸輪式控制閥的局部縱向截斷前視圖。 Figure 5: A partial longitudinal cut-off front view of a conventional cam control valve.
Claims (7)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018-030540 | 2018-02-23 | ||
| JP2018030540 | 2018-02-23 |
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| Publication Number | Publication Date |
|---|---|
| TW201937097A true TW201937097A (en) | 2019-09-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW108105537A TW201937097A (en) | 2018-02-23 | 2019-02-20 | Cam-type control valve, and stroke adjustment method for cam-type control valve |
Country Status (2)
| Country | Link |
|---|---|
| TW (1) | TW201937097A (en) |
| WO (1) | WO2019163604A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI887754B (en) * | 2022-09-02 | 2025-06-21 | 日商洛奇科技股份有限公司 | Valve and filter container |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5357721B2 (en) * | 2009-11-30 | 2013-12-04 | 株式会社フジキン | Cam control valve |
| JP6193679B2 (en) * | 2013-08-30 | 2017-09-06 | 株式会社フジキン | Gas diversion supply apparatus and gas diversion supply method |
-
2019
- 2019-02-13 WO PCT/JP2019/005099 patent/WO2019163604A1/en not_active Ceased
- 2019-02-20 TW TW108105537A patent/TW201937097A/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI887754B (en) * | 2022-09-02 | 2025-06-21 | 日商洛奇科技股份有限公司 | Valve and filter container |
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| Publication number | Publication date |
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| WO2019163604A1 (en) | 2019-08-29 |
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