TW201923277A - Abnormality detection device for lubrication system - Google Patents
Abnormality detection device for lubrication system Download PDFInfo
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- TW201923277A TW201923277A TW107127594A TW107127594A TW201923277A TW 201923277 A TW201923277 A TW 201923277A TW 107127594 A TW107127594 A TW 107127594A TW 107127594 A TW107127594 A TW 107127594A TW 201923277 A TW201923277 A TW 201923277A
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- 230000005856 abnormality Effects 0.000 title claims abstract description 179
- 238000001514 detection method Methods 0.000 title claims abstract description 92
- 238000005461 lubrication Methods 0.000 title claims description 106
- 239000010687 lubricating oil Substances 0.000 claims abstract description 70
- 230000001050 lubricating effect Effects 0.000 claims abstract description 39
- 238000004364 calculation method Methods 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 198
- 230000002159 abnormal effect Effects 0.000 claims description 29
- 230000006870 function Effects 0.000 claims description 28
- 239000003921 oil Substances 0.000 claims description 23
- 230000003111 delayed effect Effects 0.000 claims description 20
- 238000009795 derivation Methods 0.000 claims description 4
- 239000012530 fluid Substances 0.000 description 25
- 238000002347 injection Methods 0.000 description 21
- 239000007924 injection Substances 0.000 description 21
- 238000001746 injection moulding Methods 0.000 description 12
- 239000004020 conductor Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000004519 grease Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000001934 delay Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 210000002310 elbow joint Anatomy 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N29/00—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/36—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with feed by pumping action of the member to be lubricated or of a shaft of the machine; Centrifugal lubrication
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Lubrication Of Internal Combustion Engines (AREA)
Abstract
Description
本發明例如係關於一種設置於射出成形機等之產業機械或工作機械等檢測供給潤滑脂或油等之潤滑油之潤滑系統之異常的潤滑系統之異常檢測裝置。The present invention relates to, for example, an abnormality detection device for a lubrication system that is provided in an industrial machine or a work machine, such as an injection molding machine, to detect an abnormality in a lubrication system that supplies lubricating oil such as grease or oil.
一般而言,如圖13所示,例如,在射出成形機M中具備供給潤滑脂或油等之潤滑油之潤滑系統。射出成形機M在機台1具備射出部2及合模部3。射出部2具備將來自料斗4之樹脂加熱熔融並利用螺桿(未圖示)射出至合模部3之模具5的射出氣缸6。在射出部2中具備:射出驅動部7,其具備使旋轉驅動射出氣缸6內之螺桿之旋轉機構及螺桿前後移動之滾珠螺桿機構B;及前後移動驅動部8,其具備使射出氣缸6前後移動之滾珠螺桿機構B。另一方面,合模部3具有:固定板10,其支持被固定於機台1上之固定模5a;可動板11,其支持相對於固定板10在軸向可移動之可動模5b;肘節機構T,其設置於可動板11與後側板12之間,朝閉模方向或開模方向驅動可動板11;及驅動單元13,其具備驅動該肘節機構T之滾珠螺桿機構B。Generally, as shown in FIG. 13, for example, the injection molding machine M is provided with a lubrication system that supplies lubricating oil such as grease or oil. The injection molding machine M includes an injection section 2 and a mold clamping section 3 on the machine table 1. The injection unit 2 includes an injection cylinder 6 that heats and melts the resin from the hopper 4 and injects the resin into the mold 5 of the mold clamping unit 3 with a screw (not shown). The injection unit 2 includes an injection driving unit 7 including a rotation mechanism for rotationally driving the screw in the injection cylinder 6 and a ball screw mechanism B that moves the screw back and forth; and a forward and backward driving unit 8 including the injection cylinder 6 forward and backward Moving ball screw mechanism B. On the other hand, the mold clamping unit 3 includes: a fixed plate 10 that supports a fixed mold 5a fixed to the machine table 1; a movable plate 11 that supports a movable mold 5b that is movable in the axial direction relative to the fixed plate 10; an elbow A joint mechanism T is provided between the movable plate 11 and the rear side plate 12 and drives the movable plate 11 in a mold closing direction or a mold opening direction; and a driving unit 13 including a ball screw mechanism B that drives the toggle mechanism T.
而且,在該射出成形機M中,利用潤滑系統J對所需之潤滑部位L供給潤滑脂或油等之潤滑油。潤滑部位L設置於包含肘節機構T之軸及軸承之轉動部、包含滾珠螺桿機構B之螺桿軸及經由滾珠與螺桿軸嚙合之螺帽之嚙合部等各處。潤滑系統J係如圖13所示般例如具備給送潤滑油之潤滑泵20,將因潤滑油之加壓及減壓而作動之複數個定量閥V安裝於接面21,在該接面21連接給送來自潤滑泵20之潤滑油之主配管22,在設置有潤滑部位L之機械構件形成孔狀之潤滑口P,將至潤滑口P之給油配管23連接於各定量閥V,對潤滑部位L斷續地供給自各定量閥V噴出之潤滑油。例如,肘節機構T之潤滑口P形成於包持軸承之殼體,滾珠螺桿機構B之潤滑口P形成於螺帽。定量閥V之每一次噴射之流量例如為0.005 cc~1 cc之範圍內,準備數種類,配合潤滑部位L而自該等中選擇一種類或複數種類。In the injection molding machine M, a lubrication system J is used to supply lubricating oil such as grease or oil to a required lubrication site L. The lubricating part L is provided at each of the rotating part including the shaft of the toggle mechanism T and the bearing, the screw shaft including the ball screw mechanism B, and the meshing part of the nut engaged with the screw shaft via the ball. As shown in FIG. 13, the lubrication system J is provided with, for example, a lubricating pump 20 for supplying lubricating oil. A plurality of dosing valves V operated by pressurizing and depressurizing the lubricating oil are mounted on a connection surface 21. The main pipe 22 for supplying the lubricating oil from the lubricating pump 20 is formed with a hole-shaped lubrication port P in a mechanical member provided with a lubrication part L. The oil supply pipe 23 to the lubrication port P is connected to each of the dosing valves V for lubrication. The part L is intermittently supplied with the lubricating oil sprayed from each dosing valve V. For example, the lubricating port P of the toggle mechanism T is formed in a housing that holds the bearing, and the lubricating port P of the ball screw mechanism B is formed in a nut. The flow rate of each injection of the metering valve V is, for example, in the range of 0.005 cc to 1 cc. Several types are prepared, and one or a plurality of types are selected from these in accordance with the lubrication portion L.
該潤滑系統J具備檢測潤滑系統之異常之異常檢測裝置,觀察潤滑油是否被正常地供給而謀求安全。作為異常檢測裝置例如可使用如日本實開昭53-16743號公報所揭示之流動檢測器Ka。This lubrication system J is provided with an abnormality detecting device for detecting abnormality of the lubrication system, and observes whether the lubricating oil is normally supplied for safety. As the abnormality detection device, for example, a flow detector Ka disclosed in Japanese Patent Application Laid-Open No. 53-16743 can be used.
如圖14所示,流動檢測器Ka具備含有絕緣體之本體100,該本體100具備具有可供潤滑油通過之圓筒內面之流體空間E,在該本體100中,在流體空間E之一端形成具有以流體空間E之中心軸P為中心之供給開口101的潤滑油之供給口102,在本體100之側部形成有具有與流體空間E連通之噴出開口103的潤滑油之噴出口104。又,本體100設置作為供給開口101之形成構件且含有導電體之一個電極105,且設置具有露出於流體空間E之另一端側之露出部106且相對於一個電極105經絕緣之含有導電體之另一電極107。本體100在流體空間E內收納有含有導電體之閥體110,該閥體110沿流體空間E之中心軸P移動抵接於供給開口101之開口緣部108而關閉供給開口101,而另一方面與供給開口101分開而打開供給開口101。又,在流體空間E內收納有含有導電體之盤簧111,該盤簧111一端連接於閥體110,另一端連接於另一電極107之露出部106,朝關閉供給開口101之方向常時彈推閥體110。於另一電極107上,閥體110以沿流體空間E之中心軸P之軸線為軸使前端部112突出且可滑動地插入,且在基端側固著有具有供收納盤簧111之一端側之滑動孔113的筒狀之導引構件114。該潤滑油之流動檢測裝置Ka構成藉由閥體110之開閉之所謂止回閥。As shown in FIG. 14, the flow detector Ka includes a body 100 including an insulator. The body 100 includes a fluid space E having an inner surface of a cylinder through which lubricating oil can pass. The body 100 is formed at one end of the fluid space E. A lubricating oil supply port 102 having a lubricating oil supply opening 101 centered on a central axis P of the fluid space E is formed at a side portion of the body 100 with a lubricating oil discharge port 104 having a discharge opening 103 communicating with the fluid space E. In addition, the body 100 is provided with one electrode 105 that is a forming member of the supply opening 101 and includes a conductor, and is provided with an exposed portion 106 that is exposed at the other end side of the fluid space E and is insulated from one electrode 105 and includes a conductor. Another electrode 107. The body 100 houses a valve body 110 containing a conductor in the fluid space E. The valve body 110 moves along the central axis P of the fluid space E to abut the opening edge portion 108 of the supply opening 101 to close the supply opening 101, and another The side is separated from the supply opening 101 and the supply opening 101 is opened. In the fluid space E, a coil spring 111 containing a conductor is housed. One end of the coil spring 111 is connected to the valve body 110 and the other end is connected to the exposed portion 106 of the other electrode 107. The coil spring 111 is constantly springed in the direction of closing the supply opening 101. Push the valve body 110. On the other electrode 107, the valve body 110 has the front end 112 protruding and slidably inserted along the axis of the central axis P of the fluid space E, and one end having a coil spring 111 is fixed on the base end side. The cylindrical guide member 114 on the side slide hole 113. The lubricating oil flow detection device Ka constitutes a so-called check valve that is opened and closed by the valve body 110.
而且,使用該流動檢測裝置Ka之異常檢測裝置例如將流動檢測裝置Ka安裝於各潤滑口P並將給油配管23連接於其。而且,將各流動檢測裝置Ka經由連接於該一個電極105之配線115及連接於另一電極107之配線116連接於管理部(未圖示)。該管理部對由一個電極105、閥體110、盤簧111及另一電極107構成之電氣電路常時賦予電壓,電性檢測該電氣電路之閥體110成為關閉時之連接、及成為打開時之切斷,當不進行開閉之檢測時,報知存在異常。 [先前技術文獻] [專利文獻]The abnormality detection device using the flow detection device Ka is, for example, a flow detection device Ka attached to each lubrication port P, and the oil supply pipe 23 is connected thereto. Each flow detection device Ka is connected to a management unit (not shown) via a wiring 115 connected to the one electrode 105 and a wiring 116 connected to the other electrode 107. This management unit always applies voltage to an electrical circuit consisting of one electrode 105, valve body 110, coil spring 111, and another electrode 107, and electrically detects the connection when valve body 110 of the electrical circuit is closed and when it is opened. Shut down. When no opening or closing is detected, an abnormality is reported. [Prior Art Literature] [Patent Literature]
專利文獻1:日本實開昭53-16743號公報Patent Document 1: Japanese Utility Model Publication No. 53-16743
另一方面,在使用上述之潤滑油之流動檢測裝置Ka之異常檢測裝置中,在潤滑系統J中,將流動檢測裝置Ka連接於自定量閥V至潤滑部位L之給油配管23,當檢測潤滑油之流動時,即便因例如主配管22或給油配管23之配管洩漏、堵眼、及閥V內之潤滑油之固著等之原因產生障礙,仍有潤滑油略微流動或過量地流動,流動檢測裝置Ka檢測潤滑油之流動而判斷為正常之情形,從而有無法進行正確之異常判斷之問題。On the other hand, in the abnormality detection device using the above-mentioned lubricating oil flow detection device Ka, in the lubrication system J, the flow detection device Ka is connected to the oil supply pipe 23 from the quantitative valve V to the lubrication point L, and when the lubrication is detected When the oil flows, even if the main pipe 22 or the oil supply pipe 23 leaks, plugs, and the oil in the valve V is blocked due to other reasons, the oil still flows slightly or excessively flows, flows The detection device Ka detects the flow of the lubricating oil and judges it to be normal, so that there is a problem that a correct abnormality determination cannot be performed.
本發明由於係鑒於上述之問題點而完成者,故目的在於提供一種可基於閥體之開閉檢測儘可能涉及多方面而正確地進行異常之判斷的潤滑系統之異常檢測裝置。The present invention has been made in view of the above-mentioned problems, and an object thereof is to provide an abnormality detection device for a lubrication system that can accurately determine abnormalities based on the opening and closing detection of a valve body as many aspects as possible.
為了達成如上述之目的,本發明之潤滑系統之異常檢測裝置設置於潤滑系統,該潤滑系統使潤滑泵啟動及停止,當啟動時自潤滑泵對主配管給送潤滑油,自連接於該主配管之複數個定量閥經由給油配管對潤滑口斷續地供給潤滑油;且前述潤滑系統之異常檢測裝置構成為具備: 流動檢測器,其設置於上述各潤滑口,利用內部之閥體之開閉檢測潤滑油之流動;溫度感測器,其檢測上述潤滑油之溫度;及管理部,其基於上述各流動檢測器之閥體之開閉及上述溫度感測器之檢測溫度進行上述潤滑系統之異常管理;並且 上述管理部具備:啟動停止辨識機構,其辨識上述潤滑泵之啟動及停止;開閉檢測機構,其檢測上述各流動檢測器之閥體之打開及關閉;打開開始時間算出機構,其就上述每一流動檢測器算出自上述啟動停止辨識機構辨識啟動後直至上述開閉檢測機構檢測閥體之打開為止的打開開始時間;相關關係記憶機構,其就上述每一流動檢測器記憶潤滑油之溫度與閥體之適切之適切打開開始時間範圍之相關關係;適切打開開始時間範圍導出機構,其根據上述各流動檢測器之上述溫度感測器檢測之溫度基於記憶於上述相關關係記憶機構之相關關係資料導出適切打開開始時間範圍;打開開始時間判斷機構,其就上述每一流動檢測器判斷上述打開開始時間算出機構算出之打開開始時間為上述適切打開開始時間範圍導出機構導出之適切打開開始時間範圍內或範圍外;及異常判斷機構,其當該打開開始時間判斷機構對至少任一流動檢測器判斷為範圍外時判斷為異常。In order to achieve the above-mentioned object, the abnormality detection device of the lubrication system of the present invention is provided in the lubrication system. The lubrication system starts and stops the lubrication pump. When starting, the self-lubrication pump feeds lubricating oil to the main pipe and is self-connected to the main pipe. The plurality of quantitative valves of the piping intermittently supply lubricating oil to the lubrication ports via the oil supply piping; and the abnormality detection device of the aforementioned lubrication system is provided with: a flow detector which is provided at each of the lubrication ports and utilizes the opening and closing of the internal valve Detecting the flow of lubricating oil; a temperature sensor that detects the temperature of the lubricating oil; and a management department that performs abnormalities of the lubricating system based on the opening and closing of the valve body of each of the flow detectors and the temperature detected by the temperature sensor. And management; and the management unit includes: a start-stop identification mechanism that recognizes the start and stop of the lubricating pump; an open-close detection mechanism that detects the opening and closing of the valve body of each of the flow detectors; an opening start time calculation mechanism that Each of the flow detectors is calculated from the start of the start-stop identification mechanism to the above. The closing detection mechanism detects the opening start time until the valve body is opened; the correlation relationship memory mechanism, which stores the correlation between the temperature of the lubricating oil and the appropriate and appropriate opening start time range of the valve body for each of the above flow detectors; The time range deriving mechanism derives an appropriate opening start time range based on the temperature detected by the temperature sensor of each of the flow detectors based on the correlation data memorized in the correlation relationship memory mechanism; the opening start time determination mechanism, which A flow detector judges that the opening start time calculated by the opening start time calculation mechanism is within or outside the appropriate opening start time range derived by the appropriate opening start time range deriving mechanism; and an abnormality judging mechanism that determines when the opening start time judging mechanism is When at least one of the flow detectors is determined to be out of range, it is determined to be abnormal.
藉此,若啟動潤滑系統之潤滑泵,潤滑油被供給至主配管,則自連接於主配管之複數個定量閥經由給油配管對潤滑口供給潤滑油。相應於此,在流動檢測器中,潤滑油作用於內部之閥體而閥體變為打開,潤滑油被供給至潤滑口。若停止來自定量閥之潤滑油之供給,則閥體返回而變為關閉。流動檢測器利用該閥體之開閉檢測潤滑油之流動。另一方面,溫度感測器檢測潤滑油之溫度。Therefore, when the lubrication pump of the lubrication system is started and the lubricating oil is supplied to the main pipe, the lubricating port is supplied with lubricating ports from a plurality of quantitative valves connected to the main pipe through the oil supply pipe. In response to this, in the flow detector, the lubricating oil acts on the valve body inside and the valve body becomes open, and the lubricating oil is supplied to the lubrication port. When the supply of lubricating oil from the metering valve is stopped, the valve body returns and closes. The flow detector uses the opening and closing of the valve body to detect the flow of lubricating oil. On the other hand, the temperature sensor detects the temperature of the lubricating oil.
在管理部中,啟動停止辨識機構辨識潤滑泵之啟動及停止,開閉檢測機構檢測流動檢測器之閥體之打開及關閉。又,打開開始時間算出機構就每一流動檢測器算出自啟動停止辨識機構辨識啟動後直至開閉檢測機構檢測閥體之打開為止的打開開始時間。另一方面,在相關關係記憶機構中就每一流動檢測器記憶有潤滑油之溫度與閥體之適切之適切打開開始時間範圍之相關關係,適切打開開始時間範圍導出機構根據溫度感測器檢測出之溫度導出記憶於相關關係記憶機構的該溫度之適切打開開始時間範圍。 而且,打開開始時間判斷機構就每一流動檢測器判斷打開開始時間算出機構算出之打開開始時間為適切打開開始時間範圍導出機構導出之適切打開開始時間範圍內或範圍外,當判斷為範圍內時為正常,當判斷為範圍外時異常判斷機構判斷為異常。In the management department, the start and stop identification mechanism recognizes the start and stop of the lubrication pump, and the opening and closing detection mechanism detects the opening and closing of the valve body of the flow detector. In addition, the opening start time calculation means calculates an opening start time for each flow detector from the start of the start and stop identification means to the detection until the opening and closing detection means detects the opening of the valve body. On the other hand, the correlation relationship memory mechanism memorizes the correlation between the temperature of the lubricating oil and the appropriate and appropriate opening start time range of the valve body for each flow detector, and the appropriate opening start time range derivation mechanism detects based on the temperature sensor. The output temperature is derived from the appropriate opening start time range of the temperature stored in the correlation memory. Moreover, the opening start time judging means judges that each of the flow detectors has an opening start time calculated by the opening start time calculation means, and the opening start time calculated by the opening opening time range is within or outside the appropriate opening start time range derived by the derivation means, and when it is judged that it is within the range. It is normal, and when it is judged that it is out of range, the abnormality judgment mechanism judges it as abnormal.
因而,由於判斷閥體之打開開始時間為與潤滑油之溫度具有相關關係之適切打開開始時間範圍內或範圍外,故可根據閥體之打開開始時間之長短判斷潤滑系統之異常。若判斷閥體之打開開始時間在適切打開開始時間範圍外,則可判斷在潤滑系統中產生某些障礙。Therefore, since the opening start time of the valve body is determined to be within or outside the appropriate opening start time range that has a relationship with the temperature of the lubricating oil, the abnormality of the lubrication system can be determined according to the length of the valve body opening start time. If it is judged that the opening start time of the valve body is outside the proper opening start time range, it can be judged that certain obstacles have occurred in the lubrication system.
因而,根據需要,在上述打開開始時間判斷機構中具備判斷上述打開開始時間是否小於上述適切打開開始時間範圍導出機構之導出之適切打開開始時間範圍之最小值、或是否大於該適切打開開始時間範圍之最大值的功能;且 在上述異常判斷機構中具備就上述每一流動檢測器各自區別地判斷之功能,即:當上述打開開始時間判斷機構判斷為上述打開開始時間小於最小值時判斷為「早開始異常」,當判斷為上述打開開始時間大於最大值時判斷為「延遲開始異常」。Therefore, according to need, the opening start time judging means is provided to judge whether the opening start time is smaller than the minimum value of the appropriate opening start time range derived by the appropriate opening start time range deriving mechanism, or whether it is larger than the appropriate opening start time range. And the function for judging each of the flow detectors separately in the abnormality judging mechanism, that is, when the opening start time judging mechanism judges that the opening start time is smaller than the minimum value, it judges as " "Early start abnormality", when it is determined that the above-mentioned opening start time is greater than the maximum value, it is judged as "delayed start abnormality".
亦即,在流動檢測器之閥體較適切打開開始時間更早地打開開始之「早開始異常」之情形下,例如可知悉潤滑口側之滑動軸承等磨耗而影響潤滑系統。又,若「早開始異常」影響全部流動檢測器,則例如可知悉潤滑油之黏度過低等之潤滑油異常。又,在流動檢測器之閥體較適切打開開始時間延遲打開開始之「延遲開始異常」之情形下,例如給油配管之負載增大而可知悉異常。再者,在全部流動檢測器之閥體較適切打開開始時間延遲打開開始之情形下,例如可知悉主配管之破損、或大量之空氣朝主配管混入等之主配管異常。其結果為,可正確地判斷涉及多方面之異常,而可提高異常檢測之可靠性。又,可知悉異常之種類,而可採取適切之措施。That is, in the case where the valve body of the flow detector is opened earlier than the appropriate opening start time, the "early start abnormal" condition can be known, for example, the wear of the sliding bearing on the lubrication port side can affect the lubrication system. In addition, if the "early start abnormality" affects all the flow detectors, for example, it is possible to know the abnormality of the lubricating oil, such as the low viscosity of the lubricating oil. Further, in a case where the valve body of the flow detector has a more appropriate opening start time and the "delayed start abnormality" that delays the start of opening, for example, the load on the oil piping increases, and the abnormality can be known. Furthermore, when the valve bodies of all the flow detectors have a more appropriate opening start time and the delay of the start of opening, for example, it is known that the main piping is damaged, or a large amount of air is mixed into the main piping, and the main piping is abnormal. As a result, it is possible to correctly determine abnormalities involving various aspects, and the reliability of abnormality detection can be improved. In addition, the type of abnormality can be known, and appropriate measures can be taken.
而且,又根據需要,上述異常判斷機構具備當全部上述流動檢測器為「早開始異常」時判斷「全部早開始異常」,當為「延遲開始異常」時判斷為「全部延遲開始異常」的功能。 藉此,可特定並知悉異常之種類,而可採取更進一步適切之措施。例如,在全部流動檢測器之閥體較適切打開開始時間更早地打開開始之「全部早開始異常」之情形下,可知悉潤滑油之黏度過低等之潤滑油異常。又,在全部流動檢測器之閥體較適切打開開始時間延遲打開開始之「全部延遲開始異常」之情形下,例如可知悉在主配管存在破損,或大量之空氣混入等之主配管異常。Furthermore, according to need, the abnormality judging means has a function of determining "all early-starting abnormalities" when all of the flow detectors are "early-starting abnormalities", and determining "all delayed-starting abnormalities" when it is "delayed-starting abnormalities". . By this, the type of abnormality can be specified and known, and further appropriate measures can be taken. For example, in the case of "all early start abnormalities" where the valve bodies of all flow detectors are opened earlier than the appropriate opening start time, it is possible to know the abnormality of the lubricating oil such as the low viscosity of the lubricating oil. In addition, in the case of "all delayed start abnormalities" where the valve bodies of all flow detectors have a more appropriate opening start time and delayed opening start, for example, it is known that the main piping is broken or a large amount of air is mixed, such as the main piping is abnormal.
又,根據需要,上述管理部具備:運轉時間辨識機構,其辨識自上述潤滑泵之啟動後直至停止為止之運轉時間;及打開不檢測通知機構,其當就上述每一流動檢測器即便超過上述運轉時間辨識機構辨識之運轉時間而上述開閉檢測機構仍不檢測閥體之打開時,通知此種情形;且上述異常判斷機構採用具備在上述打開不檢測通知機構通知了就上述每一流動檢測器不檢測閥體之打開時判斷為「不打開異常」之功能的構成。藉此,當判斷為「不打開異常」時,例如可知悉閥或給油配管之堵塞等之異常。因而,可進一步特定並知悉異常之種類,而可採取更進一步適切之措施。In addition, as required, the management unit includes: an operating time identification mechanism that recognizes the operating time from the start of the lubrication pump to the stop; and a non-detection notification mechanism that turns on each flow detector even if it exceeds the above. The operating time identification mechanism notifies the situation when the operating time identified by the operating time detection mechanism does not detect the opening of the valve body; and the abnormality judging mechanism is provided with a notification that each of the flow detectors is notified by the opening non-detection notification mechanism. A function that does not detect the valve body's "unopen abnormality" when it is not detected. With this, when it is judged as "not opening abnormality", for example, abnormality such as clogging of a valve or a fuel supply pipe can be known. Therefore, the type of abnormality can be further specified and known, and further appropriate measures can be taken.
此時,上述管理部具備關閉不檢測通知機構,該關閉不檢測通知機構當就上述每一流動檢測器即便超過上述運轉時間辨識機構辨識之運轉時間而上述開閉檢測機構仍不檢測閥體之關閉時,通知此種情形;且上述異常判斷機構具備在上述關閉不檢測通知機構通知了就上述每一流動檢測器不檢測閥體之關閉時判斷為「不關閉異常」的功能為有效。藉此,當判斷為「不關閉異常」時,例如可知悉流動檢測器本身之異常。可進一步特定並知悉異常之種類,而可採取更進一步適切之措施。At this time, the management unit is provided with a closing non-detection notification mechanism. The closing non-detection notification mechanism does not detect the valve body closing even if each of the flow detectors exceeds the operating time identified by the operating time identification mechanism. At this time, such a situation is notified; and the abnormality judging mechanism is effective when the closing non-detection notification mechanism notifies that the above-mentioned each flow detector does not detect the closing of the valve body is valid. With this, when it is judged as "not closing abnormality", for example, the abnormality of the flow detector itself can be known. The type of abnormality can be further specified and known, and further appropriate measures can be taken.
再者,根據需要,上述管理部具備:運轉時間辨識機構,其辨識自上述潤滑泵之啟動後直至停止為止之運轉時間;開閉次數計數機構,其在自該潤滑泵之啟動後直至停止為止之運轉時間內,就上述每一流動檢測器計數由上述開閉檢測機構檢測到之閥體之開閉次數;適切開閉次數記憶機構,其在自上述潤滑泵之啟動後直至停止為止之運轉時間內,就上述每一流動檢測器記憶適切之閥體之開閉次數;及開閉次數判斷機構,其就上述每一流動檢測器判斷上述開閉次數計數機構計數之開閉次數為上述適切開閉次數記憶機構記憶之適切開閉次數範圍內或範圍外;且上述異常判斷機構採用具備當該開閉次數判斷機構對至少任一流動檢測器判斷為範圍外時判斷為異常之功能的構成。例如,當大於適切開閉次數範圍時,可知悉給油負載增大等之異常。Furthermore, as required, the management unit is provided with: an operating time identifying mechanism that recognizes the operating time from the start of the lubricating pump until it stops; and an opening and closing times counting mechanism that counts from the start of the lubricating pump until it stops. During the running time, the number of openings and closings of the valve body detected by the above-mentioned opening and closing detection mechanism is counted for each of the flow detectors described above; the appropriate opening and closing times memory mechanism, in the operating time from the start of the lubrication pump to the stop, the Each of the flow detectors memorizes the opening and closing times of the valve body appropriately; and the opening and closing times judging mechanism that judges the opening and closing times counted by the opening and closing times counting mechanism for each of the flow detectors as the appropriate opening and closing memory memorized by the appropriate opening and closing times memory mechanism The number of times is within or outside the range; and the abnormality judging mechanism adopts a structure having a function of determining an abnormality when the opening and closing frequency judging mechanism judges that at least any of the flow detectors is out of range. For example, when it is larger than the range of suitable opening and closing times, it can be known that an abnormality such as an increase in the oil load is caused.
此時,根據需要,使上述開閉次數判斷機構具備判斷上述開閉次數是否小於上述適切開閉次數記憶機構所記憶之適切次數範圍之最小值、或是否大於該適切次數範圍之最大值的功能;且 上述異常判斷機構具備就上述每一流動檢測器各自區別地判斷之功能,即:當上述開閉次數判斷機構判斷為上述開閉次數小於最小值時判斷為「少次數異常」,當判斷為上述開閉次數大於最大值時判斷為「多次數異常」。 藉此,亦可進一步特定並知悉異常之種類,而可採取更進一步適切之措施。At this time, according to need, the opening and closing times judging mechanism is provided with a function of judging whether the opening and closing times is less than the minimum value of the appropriate number of times range memorized by the appropriate opening and closing times memory mechanism and whether it is greater than the maximum value of the appropriate number of times range; and The abnormality judging mechanism has the function of judging each of the flow detectors separately, that is, when the opening and closing times judging mechanism judges that the opening and closing times is less than the minimum value, it judges as "small number of abnormalities", and when it judges that the opening and closing times is greater than At the maximum value, it is judged as "multiple-time abnormality". In this way, the type of abnormality can be further specified and known, and further appropriate measures can be taken.
如以上所說明般,根據本發明,由於判斷閥體之打開開始時間為與潤滑油之溫度具有相關關係之適切打開開始時間範圍內或範圍外,故可根據閥體之打開開始時間之長短判斷潤滑系統之異常。若判斷為閥體之打開開始時間在適切打開開始時間範圍外,則可判斷在潤滑系統中產生某些障礙。因而,可基於閥體之開閉檢測儘可能涉及多方面而正確地進行異常之判斷,而可提高管理之可靠性。As explained above, according to the present invention, since the opening start time of the valve body is determined to be within or outside the appropriate opening start time range having a relationship with the temperature of the lubricating oil, the length of the opening start time of the valve body can be judged Abnormal lubrication system. If it is judged that the opening start time of the valve body is outside the proper opening start time range, it can be judged that certain obstacles have occurred in the lubrication system. Therefore, the abnormality judgment can be performed accurately based on as many aspects as possible of the valve body opening and closing detection, and the reliability of management can be improved.
以下,基於附圖針對本發明之實施形態之潤滑系統之異常檢測裝置進行說明。 圖1至圖7所示之實施形態之潤滑系統之異常檢測裝置K被應用為搭載於上述之射出成形機M之潤滑系統J。Hereinafter, an abnormality detection device of a lubrication system according to an embodiment of the present invention will be described based on the drawings. The abnormality detection device K of the lubrication system of the embodiment shown in Figs. 1 to 7 is applied as the lubrication system J of the injection molding machine M described above.
射出成形機M係如圖13所示般具備設置於機台1之射出部2及合模部3。射出部2具備將來自料斗4之樹脂加熱熔融並利用螺桿(未圖示)射出至合模部3之模具5的射出氣缸6。在射出部2中具備:射出驅動部7,其具備使旋轉驅動射出氣缸6內之螺桿之旋轉機構及螺桿前後移動之滾珠螺桿機構B;及前後移動驅動部8,其具備使射出氣缸6前後移動之滾珠螺桿機構B。另一方面,合模部3採用具備以下部分之構成,即:固定板10,其支持被固定於機台1上之固定模5a;可動板11,其支持相對於固定板10在軸向可移動之可動模5b;肘節機構T,其設置於可動板11與後側板12之間,朝閉模方向或開模方向驅動可動板11;及驅動單元13,其具備驅動該肘節機構T之滾珠螺桿機構B。As shown in FIG. 13, the injection molding machine M is provided with an injection section 2 and a mold clamping section 3 provided on the table 1. The injection unit 2 includes an injection cylinder 6 that heats and melts the resin from the hopper 4 and injects the resin into the mold 5 of the mold clamping unit 3 with a screw (not shown). The injection unit 2 includes an injection driving unit 7 including a rotation mechanism for rotationally driving the screw in the injection cylinder 6 and a ball screw mechanism B that moves the screw back and forth; and a forward and backward driving unit 8 including the injection cylinder 6 forward and backward Moving ball screw mechanism B. On the other hand, the mold clamping unit 3 has a structure including a fixed plate 10 that supports a fixed mold 5 a fixed to the machine table 1, and a movable plate 11 that supports the movable plate 11 in the axial direction relative to the fixed plate 10. A movable movable mold 5b; a toggle mechanism T provided between the movable plate 11 and the rear side plate 12 to drive the movable plate 11 in a mold closing direction or a mold opening direction; and a drive unit 13 provided with a drive of the toggle mechanism T The ball screw mechanism B.
而且,亦如圖3及圖5所示般,藉由潤滑系統J對需要之潤滑部位L供給潤滑脂或油等潤滑油。潤滑部位L通過形成於設置有潤滑部位L之機械構件之孔狀之潤滑口P而被供給潤滑油。該潤滑部位L設置於包含肘節機構T之軸15及軸承16之轉動部、包含滾珠螺桿機構B之螺桿軸及經由滾珠與螺桿軸嚙合之螺帽的嚙合部(未圖示)等各處。在肘節機構T中,潤滑口P形成於作為覆蓋軸承16之機械構件之殼體17,在滾珠螺桿機構B中則形成於螺帽。此外,在圖3及圖5中,潤滑部位L表示包含肘節機構T之軸15及軸承16之轉動部,就包含滾珠螺桿機構B之螺桿軸及經由滾珠與螺桿軸嚙合之螺帽的嚙合部,則省略圖示。Furthermore, as shown in FIGS. 3 and 5, a lubricating system J is used to supply lubricating oil such as grease or oil to a required lubrication portion L. The lubricating portion L is supplied with lubricating oil through a hole-shaped lubrication port P formed in a mechanical member provided with the lubricating portion L. The lubricating part L is provided at a rotating portion including the shaft 15 of the toggle mechanism T and the bearing 16, a screw shaft including a ball screw mechanism B, and an engaging portion (not shown) of a nut that meshes with the screw shaft through the ball. . In the toggle mechanism T, the lubrication port P is formed in the housing 17 as a mechanical member covering the bearing 16, and in the ball screw mechanism B, it is formed in a nut. In addition, in FIG. 3 and FIG. 5, the lubricating part L indicates the rotation of the shaft 15 including the toggle mechanism T and the rotation of the bearing 16. Parts, the illustration is omitted.
潤滑系統J係如圖1、圖2及圖13所示般,例如具備給送潤滑油之潤滑泵20,將藉由潤滑油之加壓及減壓而作動之複數個定量閥V(V1~Vn)安裝於接面21,在該接面21連接給送來自潤滑泵20之潤滑油之主配管22。又,在設置有潤滑部位L之機械構件形成孔狀之潤滑口P,在各定量閥V連接到達潤滑口P之給油配管23,對潤滑部位L斷續地供給自各定量閥V噴出之潤滑油。例如,肘節機構T之潤滑口P形成於包持軸承之殼體,滾珠螺桿機構B之潤滑口P形成於螺帽。The lubricating system J is as shown in Fig. 1, Fig. 2 and Fig. 13, for example, it is provided with a lubricating pump 20 for supplying lubricating oil, and a plurality of quantitative valves V (V1 ~ Vn) It is mounted on the connection surface 21, and the connection surface 21 is connected to a main pipe 22 for supplying lubricating oil from the lubrication pump 20. In addition, a hole-shaped lubricating port P is formed on a mechanical member provided with a lubricating portion L. An oil supply pipe 23 reaching the lubricating port P is connected to each dosing valve V, and the lubricating portion L is intermittently supplied with lubricating oil sprayed from each dosing valve V. . For example, the lubricating port P of the toggle mechanism T is formed in a housing that holds the bearing, and the lubricating port P of the ball screw mechanism B is formed in a nut.
定量閥V之每一次噴射之流量例如為0.005 cc~1 cc之範圍內,準備數種類,配合潤滑部位L而自該等中選擇一種類或複數種類來進行配管。潤滑泵20係由後述之管理部60驅動控制。潤滑泵20之斷續時間被決定為所需之時間,例如由管理部60所具備之計時器設定其斷續時間。又,潤滑泵20之作動時間亦被設定為全部定量閥V可作動之適切之時間,例如由計時器設定其作動時間。The flow rate of each injection of the metering valve V is, for example, in the range of 0.005 cc to 1 cc. Several types are prepared, and one or a plurality of types are selected for piping in accordance with the lubrication portion L. The lubrication pump 20 is driven and controlled by a management unit 60 described later. The interruption time of the lubricating pump 20 is determined as a required time, and the interruption time is set by, for example, a timer provided in the management unit 60. In addition, the operating time of the lubricating pump 20 is also set to an appropriate time during which all of the quantitative valves V can be operated, for example, the operating time is set by a timer.
本異常檢測裝置K具備就每一定量閥V(Vn1~Vn)分別設置且檢測潤滑油是否確實地自對應之定量閥V被供給至潤滑部位L的流動檢測器30(SM1~SMn)。如圖1至圖5所示,流動檢測器30經由配接器31安裝於孔狀之潤滑口P。詳細而言,如圖4所示,流動檢測器30具備本體32,該本體32具備具有可供潤滑油通過之圓筒內面之流體空間E。在該本體32中形成有潤滑油之供給口34,該潤滑油之供給口34在流體空間E之一端具有以流體空間E之中心軸為中心之供給開口33,又,在本體32中形成有具有與流體空間E連通之噴出開口35且連接於配接器31之流路的潤滑油之噴出口36。再者,在本體32中,設置有具有露出於流體空間E之一端側之接點部37之含有導電體的一個電極Da,且設置有具有露出於流體空間E之另一端側之露出部38且相對於一個電極Da經絕緣之含有導電體的另一電極Db。本體32具備含有形成供給開口33之金屬等之導電體之襯套39,構成為以該襯套39及/或其周圍為露出於流體空間E之一端側之接點部37的一個電極Da。The abnormality detection device K includes flow detectors 30 (SM1 to SMn) that are provided for each of the dosing valves V (Vn1 to Vn) and detect whether or not the lubricating oil is reliably supplied from the corresponding dosing valve V to the lubrication point L. As shown in FIG. 1 to FIG. 5, the flow detector 30 is attached to the hole-shaped lubrication port P via the adapter 31. Specifically, as shown in FIG. 4, the flow detector 30 includes a body 32 having a fluid space E having a cylindrical inner surface through which lubricating oil can pass. A lubricating oil supply port 34 is formed in the body 32. The lubricating oil supply port 34 has a supply opening 33 centered on the central axis of the fluid space E at one end of the fluid space E, and is formed in the body 32. The lubricating oil discharge port 36 is provided with a discharge opening 35 communicating with the fluid space E and connected to the flow path of the adapter 31. Further, the body 32 is provided with one electrode Da containing a conductor having a contact portion 37 exposed on one end side of the fluid space E, and an exposed portion 38 having a second end side exposed on the fluid space E. And the other electrode Db containing a conductor is insulated from one electrode Da. The main body 32 is provided with a bush 39 including a conductive body such as a metal forming the supply opening 33, and the bush 39 and / or the periphery thereof is constituted as one electrode Da of the contact portion 37 exposed at one end side of the fluid space E.
又,在流體空間E內收納有含有導電體之閥體40,該閥體40沿流體空間E之中心軸移動抵接於一個電極Da之接點部37而關閉供給開口33,與接點部37分開而將供給開口33打開。又,在流體空間E內收納有含有導電體之盤簧41,該盤簧41之一端連接於閥體40,另一端連接於另一電極Db之露出部38,朝向供給開口33常時彈推閥體40。再者,在流動檢測器30中具備附設於閥體40且設置於流體空間E內之含有樹脂等之絕緣體的導引構件42。該導引構件42係確保自供給開口33至噴出開口35之潤滑油之流路且在流體空間E之圓筒內面可滑動地形成者,具有與流體空間E之一端面對峙且接收來自供給開口33之潤滑油之接收面43,且具有與流體空間E之另一端面對峙之頂面44。In the fluid space E, a valve body 40 containing a conductor is housed. The valve body 40 moves along the central axis of the fluid space E and abuts a contact portion 37 of one electrode Da to close the supply opening 33 and the contact portion. 37 is separated and the supply opening 33 is opened. In the fluid space E, a coil spring 41 containing a conductor is housed. One end of the coil spring 41 is connected to the valve body 40 and the other end is connected to the exposed portion 38 of the other electrode Db. The valve is constantly pushed toward the supply opening 33.体 40。 Body 40. The flow detector 30 is provided with a guide member 42 that is an insulator containing a resin or the like, which is attached to the valve body 40 and is provided in the fluid space E. This guide member 42 secures a lubricating oil flow path from the supply opening 33 to the discharge opening 35 and is slidably formed on the inner surface of the cylinder of the fluid space E. The guide member 42 faces one end face of the fluid space E and receives the supply. The receiving surface 43 of the lubricating oil of the opening 33 has a top surface 44 opposed to the other end surface of the fluid space E.
藉此,該流動檢測器30構成為藉由在由一個電極Da、閥體40、盤簧41及另一電極Db構成之電氣電路中電性檢測閥體40變為關閉時之連接、及變為打開時之切斷,而可檢測潤滑油之流動。流動檢測器30經由配接器31連接於潤滑口P。詳細而言,在流動檢測器30之噴出口36形成有母螺紋45,且在潤滑口P亦形成有母螺紋46,配接器31在其中心具有流路,在軸向一側形成有與噴出口36之母螺紋44螺合之公螺紋47,在軸向另一側形成有與潤滑口P之母螺紋46螺合之公螺紋48。藉此,該配接器31藉由將一側之公螺紋47與噴出口36螺合,將另一側之公螺紋48與潤滑口P之母螺紋46螺合,而將流動檢測器30安裝於潤滑部位L。Thereby, the flow detector 30 is configured to connect and change the electrical detection valve body 40 when it is closed in an electrical circuit composed of one electrode Da, the valve body 40, the coil spring 41, and the other electrode Db. It can detect the flow of lubricating oil in order to cut off when it is opened. The flow detector 30 is connected to the lubrication port P via an adapter 31. In detail, a female screw 45 is formed in the ejection port 36 of the flow detector 30, and a female screw 46 is also formed in the lubrication port P. The adapter 31 has a flow path in the center thereof, and is formed on one side in the axial direction. A male thread 47 screwed into the female thread 44 of the discharge port 36 is formed with a male thread 48 screwed into the female thread 46 of the lubrication port P on the other side in the axial direction. With this, the adapter 31 screw-fits the male thread 47 on one side with the ejection port 36, and the male thread 48 on the other side with the female thread 46 of the lubrication port P, thereby mounting the flow detector 30. At the lubrication point L.
又,本異常檢測裝置K具備檢測作為潤滑油之潤滑油之溫度之溫度感測器S。作為溫度感測器S例如可使用根據溫度而輸出電壓上升之類型的周知之溫度感測器。溫度感測器S係如圖1所示般檢測潤滑泵20之槽20a內之潤滑油之溫度。The abnormality detection device K includes a temperature sensor S that detects the temperature of the lubricating oil as the lubricating oil. As the temperature sensor S, for example, a well-known temperature sensor of a type in which the output voltage increases according to the temperature can be used. The temperature sensor S detects the temperature of the lubricating oil in the groove 20 a of the lubrication pump 20 as shown in FIG. 1.
又,如圖1、圖6及圖7所示般,本異常檢測裝置K具備基於來自流動檢測器30、及溫度感測器S之檢測信號進行潤滑系統J之異常管理的管理部60。管理部60係藉由CPU等之功能而實現,如圖6及圖7所示般具備:啟動停止辨識機構61,其辨識潤滑泵20之啟動及停止;開閉檢測機構62,其檢測各流動檢測器30之閥體40之打開及關閉;打開開始時間算出機構63,其算出各流動檢測器30之自啟動停止辨識機構61辨識啟動後直至開閉檢測機構62檢測閥體40之打開為止的打開開始時間;相關關係記憶機構64,其記憶各流動檢測器30之潤滑油之溫度與閥體40之適切之適切打開開始時間範圍之相關關係;適切打開開始時間範圍導出機構65,其根據各流動檢測器30之溫度感測器S檢測之溫度導出記憶於相關關係記憶機構64的該溫度之適切打開開始時間範圍;打開開始時間判斷機構66,其判斷各流動檢測器30之打開開始時間算出機構63算出之打開開始時間為適切打開開始時間範圍導出機構65導出之適切打開開始時間範圍內或範圍外;及異常判斷機構67,其當打開開始時間判斷機構66對至少任一流動檢測器30判斷為範圍外時判斷為異常。As shown in FIGS. 1, 6, and 7, the abnormality detection device K includes a management unit 60 that performs abnormality management of the lubrication system J based on detection signals from the flow detector 30 and the temperature sensor S. The management unit 60 is realized by a function of a CPU or the like, as shown in FIGS. 6 and 7. The management unit 60 includes a start-stop identification mechanism 61 that recognizes the start and stop of the lubrication pump 20, and an open-close detection mechanism 62 that detects each flow detection. The opening and closing of the valve body 40 of the device 30; the opening start time calculation mechanism 63, which calculates the opening start of each flow detector 30 since the start and stop identification mechanism 61 recognizes and starts until the opening and closing detection mechanism 62 detects the opening of the valve body 40 Time; correlation relationship memory mechanism 64, which memorizes the correlation between the temperature of the lubricating oil of each flow detector 30 and the appropriate appropriate opening start time range of the valve body 40; the appropriate opening start time range derivation mechanism 65, which is based on each flow detection The temperature detected by the temperature sensor S of the sensor 30 derives an appropriate opening start time range of the temperature memorized in the correlation relationship memory mechanism 64; the opening start time judging mechanism 66 judges the opening start time calculation mechanism 63 of each flow detector 30 The calculated opening start time is within or outside the appropriate opening start time range derived by the appropriate opening start time range deriving mechanism 65. And abnormality determining means 67 which determines when the opening mechanism 66 determines the start time of at least any one of the flow detector 30 is determined to be abnormal is outside the range.
在管理部60中,對由流動檢測器30之一個電極Da、閥體40、盤簧41及另一電極Db構成之電氣電路常時賦予電壓,開閉檢測機構62檢測閥體40變為關閉時之電性連接、及變為打開時之電性切斷。In the management unit 60, a voltage is always applied to an electric circuit composed of one electrode Da, the valve body 40, the coil spring 41, and the other electrode Db of the flow detector 30, and the opening / closing detection mechanism 62 detects when the valve body 40 is closed. Electrical connection and electrical disconnection when turned on.
相關關係記憶機構64記憶之各流動檢測器30之潤滑油之溫度與閥體40之適切之適切打開開始時間範圍之相關關係由於例如因潤滑油之種類或定量閥V之噴出量等就每一潤滑部位不同,故預先就每一潤滑部位L進行試驗而決定。在圖8中顯示其一例。預先針對溫度變化求得適切打開開始時間範圍之最小值及最大值。Correlation The memory mechanism 64 memorizes the relationship between the temperature of the lubricating oil of each flow detector 30 and the appropriate opening start time range of the valve body 40. For example, due to the type of lubricating oil or the discharge amount of the quantitative valve V, etc. Since the lubricating parts are different, each lubricating part L is tested in advance and determined. An example is shown in FIG. 8. The minimum and maximum values of the appropriate opening start time range are obtained in advance for temperature changes.
詳細而言,打開開始時間判斷機構66具備判斷打開開始時間是否小於適切打開開始時間範圍導出機構65導出之適切打開開始時間範圍之最小值、或是否大於適切打開開始時間範圍之最大值的功能。異常判斷機構67具備各自區別地判斷之功能,即:當各流動檢測器30之打開開始時間判斷機構66判斷為上述打開開始時間小於最小值時判斷為「早開始異常」,當判斷為上述打開開始時間大於最大值時判斷為「延遲開始異常」。In detail, the opening start time judging means 66 has a function of determining whether the opening start time is smaller than the minimum value of the appropriate opening start time range derived by the appropriate opening start time range deriving means 65 or whether it is larger than the maximum value of the appropriate opening start time range. The abnormality judging mechanism 67 has a function of differently judging, that is, when the opening start time judging mechanism 66 of each flow detector 30 judges that the above-mentioned opening start time is less than the minimum value, it judges as "early start abnormal", and when it judges as the above opening When the start time is greater than the maximum value, it is judged as "delayed start abnormality".
又,異常判斷機構67具備當全部流動檢測器30為「早開始異常」時判斷為「全部早開始異常」,當全部流動檢測器30為「延遲開始異常」時判斷為「全部延遲開始異常」的功能。In addition, the abnormality judging mechanism 67 includes “all early start abnormalities” when all the flow detectors 30 are “early start abnormality”, and “all delayed start abnormalities” when all flow detectors 30 are “delayed start abnormality”. Functions.
再者,管理部60具備:運轉時間辨識機構70,其辨識自潤滑泵20之啟動後直至停止為止之運轉時間;打開不檢測通知機構71,其在即便超過運轉時間辨識機構70之辨識之運轉時間而各流動檢測器30之開閉檢測機構62仍不檢測閥體40之打開時,通知此種情形;及關閉不檢測通知機構72,其在即便超過運轉時間辨識機構70辨識之運轉時間而各流動檢測器30之開閉檢測機構62仍不檢測閥體40之關閉時,通知此種情形。Furthermore, the management unit 60 is provided with: an operating time identification mechanism 70 that recognizes the operating time from the start of the lubrication pump 20 to a stop; and the open-not-detection notification mechanism 71 that operates even if the identification time of the operating time is exceeded by the identification mechanism 70. When the opening / closing detection mechanism 62 of each flow detector 30 still does not detect the opening of the valve body 40, such a situation is notified; and when the non-detection notification mechanism 72 is closed, each of the When the opening / closing detection mechanism 62 of the flow detector 30 does not detect the closing of the valve body 40, such a situation is notified.
異常判斷機構67具備當各流動檢測器30之打開不檢測通知機構71通知不檢測閥體40之打開時判斷為「不打開異常」的功能,且具備當各流動檢測器30之關閉不檢測通知機構72通知不檢測閥體40之關閉時判斷為「不關閉異常」的功能。The abnormality judging mechanism 67 is provided with a function to judge "non-opening abnormality" when the opening / non-detection notification mechanism 71 of each flow detector 30 notifies that the valve body 40 is not opened, and has a non-detection notification when each flow detector 30 is closed. The mechanism 72 notifies the function which is judged as "non-close abnormality" when the closing of the valve body 40 is not detected.
進而,管理部60具備:開閉次數計數機構73,其計數自運轉時間辨識機構70辨識之潤滑泵20之啟動後直至停止為止之運轉時間內的各流動檢測器30之由開閉檢測機構62檢測之閥體40之開閉次數;適切開閉次數記憶機構74,其記憶自潤滑泵20之啟動後直至停止為止之運轉時間內的各流動檢測器30之適切之閥體40之開閉次數;及開閉次數判斷機構75,其判斷各流動檢測器30之開閉次數計數機構73計數之開閉次數為適切開閉次數記憶機構74記憶之適切開閉次數範圍內或範圍外。Further, the management unit 60 includes a number of opening / closing counting mechanism 73 which counts the number of flow detectors 30 detected by the opening / closing detection mechanism 62 during the operation time from the start of the lubrication pump 20 identified by the operation time identification mechanism 70 to the stoppage. Number of opening / closing times of the valve body 40; a suitable opening / closing times memory mechanism 74, which memorizes the appropriate opening / closing times of the valve body 40 of each flow detector 30 during the operation time since the lubrication pump 20 is started until stopped; and the number of opening / closing judgments The mechanism 75 judges that the number of openings and closings counted by the number of openings and closings counting means 73 of each flow detector 30 is within or outside the range of the number of appropriate openings and closings memorized by the appropriate opening and closing times memory 74.
適切開閉次數記憶機構74記憶之各流動檢測器30之適切之閥體40之開閉次數由於例如因潤滑油之種類或定量閥V之噴出量等就每一潤滑部位不同,故預先就每一潤滑部位L進行試驗而決定。預先求得適切之閥體40之開閉次數之最小值及最大值。The suitable opening and closing frequency memory mechanism 74 stores the opening and closing times of the appropriate valve body 40 of each flow detector 30. For example, each lubricating part is different due to the type of lubricating oil or the discharge amount of the quantitative valve V. Therefore, each lubrication is preliminarily The site L is determined by testing. The minimum and maximum values of the appropriate number of opening and closing times of the valve body 40 are obtained in advance.
異常判斷機構67具備當開閉次數判斷機構75對至少一個流動檢測器30判斷為範圍外時判斷為異常的功能。詳細而言,開閉次數判斷機構75具備判斷開閉次數是否小於適切開閉次數記憶機構74記憶之適切次數範圍之最小值、或是否大於適切次數範圍之最大值的功能。異常判斷機構67具備各自區別地判斷之功能,即:當各流動檢測器30之開閉次數判斷機構75判斷為開閉次數小於最小值時判斷為「少次數異常」,當判斷為開閉次數大於最大值時判斷為「多次數異常」。The abnormality judging means 67 has a function of determining an abnormality when the number of opening / closing times judging means 75 judges that the at least one flow detector 30 is out of range. In detail, the opening / closing frequency judgment means 75 has a function of judging whether the number of openings and closings is smaller than the minimum value of the range of suitable times memorized by the appropriate opening / closing times memory means 74 or whether it is larger than the maximum value of the appropriate number of times. The abnormality judging mechanism 67 has a function of distinguishing judgments respectively, that is, when the number of opening and closing times judging mechanism 75 of each flow detector 30 judges that the number of opening and closing times is less than the minimum value, it judges as "small number of times abnormal", and when it determines that the number of opening and closing times is greater than the maximum value. At that time, it was judged to be "multiple times abnormal".
又,本異常檢測裝置K係如圖7所示般具備顯示與異常判斷機構67判斷之判斷結果對應之異常內容的顯示機構80,顯示機構80例如可具備進行畫面顯示之監視器等。顯示機構80顯示之內容係如圖7所示般為「正常」、「早開始異常」、「延遲開始異常」、「全部早開始異常」、「全部延遲開始異常」、「不打開異常」、「不關閉異常」、「少次數異常」、及「多次數異常」。顯示係就流動檢測器30(SM1~SMn)之每個編號進行。又,若判斷為異常,則例如可停止射出部2及合模部3之驅動,或點亮警報燈,或是使警報器鳴動。進而,管理部60具備如上述般亦進行潤滑系統J之潤滑泵20之作動控制之功能等。The abnormality detection device K is provided with a display mechanism 80 that displays abnormal content corresponding to the determination result determined by the abnormality determination mechanism 67, as shown in FIG. 7, and the display mechanism 80 may include, for example, a monitor for screen display. The contents displayed by the display unit 80 are "normal", "early start abnormality", "delayed start abnormality", "all early start abnormality", "all delayed start abnormality", "non-open abnormality", "Do not close exception", "Several exceptions", and "Multiple exceptions". The display is performed for each number of the flow detectors 30 (SM1 to SMn). In addition, if it is determined to be abnormal, for example, the driving of the injection unit 2 and the mold clamping unit 3 may be stopped, the warning lamp may be turned on, or the alarm may be sounded. Furthermore, the management unit 60 has a function of controlling the operation of the lubrication pump 20 of the lubrication system J as described above.
因而,在該射出成形機M中,驅動射出部2及合模部3而進行射出成形,但在該射出成形機M之驅動中,藉由異常檢測裝置K及其管理部60之控制而潤滑系統J之潤滑泵20稼動。使用圖9至圖12所示之流程圖針對在管理部60中進行之處理進行說明。Therefore, in this injection molding machine M, the injection molding unit 2 and the mold clamping unit 3 are driven to perform injection molding. However, the injection molding machine M is driven to be lubricated by the control of the abnormality detection device K and its management unit 60. The lubrication pump of system J is activated. The processing performed in the management unit 60 will be described using flowcharts shown in FIGS. 9 to 12.
如圖9所示,溫度感測器S進行溫度檢測(S101),在管理部60中,適切打開開始時間範圍導出機構65就每一流動檢測器30(SM1~SMn)根據溫度感測器S檢測之潤滑油之溫度基於記憶於相關關係記憶機構64之相關關係資料導出檢測溫度之適切打開開始時間範圍(S102)。適切打開開始時間範圍導出機構65將適切打開開始時間範圍逐次更新並記憶。As shown in FIG. 9, the temperature sensor S performs temperature detection (S101). In the management unit 60, the opening time range deriving mechanism 65 is appropriately opened for each flow detector 30 (SM1 to SMn) based on the temperature sensor S. The temperature of the detected lubricating oil is derived based on the correlation data memorized in the correlation memory mechanism 64 to derive an appropriate opening start time range of the detection temperature (S102). The appropriate opening start time range deriving mechanism 65 updates and memorizes the appropriate opening start time range one by one.
而且,若為斷續時間之特定時間(S103是),則驅動潤滑泵20,且計時器作動(S104)。藉此,自各定量閥V噴出潤滑油,通過流動檢測器30對潤滑部位L供給潤滑油。在流動檢測器30中,潤滑油作用於本體32內之閥體40而閥體40變為打開,潤滑油自供給開口33流入流體空間E並自噴出開口35噴出,之後,閥體40返回而關閉供給開口33。該開閉動作就每一流動檢測器30不同。And if it is a specific time of intermittent time (S103: YES), the lubricating pump 20 is driven, and a timer is activated (S104). Thereby, lubricating oil is ejected from each dosing valve V, and lubricating oil is supplied to the lubricating part L through the flow detector 30. In the flow detector 30, the lubricating oil acts on the valve body 40 in the body 32 and the valve body 40 becomes open. The lubricating oil flows into the fluid space E from the supply opening 33 and is ejected from the ejection opening 35. After that, the valve body 40 returns and The supply opening 33 is closed. This opening and closing operation is different for each flow detector 30.
在管理部60中,開閉檢測機構62首先檢測流動檢測器30之閥體40之打開(S105)。此時,當不檢測打開時(S105否),由於最初開閉次數計數機構73之計數之開閉次數為零(S106是),故在計時器時間到來前檢測閥體40之打開(S107否→S105)。當即便計時器時間到來也仍不檢測閥體40之打開時(S107是),在泵之停止後(S108),打開不檢測通知機構71判斷為即便超過運轉時間辨識機構70之辨識之運轉時間而開閉檢測機構62仍不檢測閥體40之打開,並通知此種情形。藉此,異常判斷機構67判斷為「不打開異常」(S109),並在顯示機構80進行顯示。另一方面,若在計時器時間內檢測閥體40之打開(S105是),則判斷其打開是否為最初(S110)。當為最初之打開時(S110是),前進至下一步驟(a)。In the management unit 60, the opening / closing detection mechanism 62 first detects the opening of the valve body 40 of the flow detector 30 (S105). At this time, when the opening is not detected (No in S105), since the number of openings and closings counted by the first opening and closing number counting mechanism 73 is zero (S106: Yes), the opening of the valve body 40 is detected before the timer time comes (S107: No → S105) ). When the opening of the valve body 40 is not detected even when the timer time comes (S107: YES), after the pump is stopped (S108), the open non-detection notification mechanism 71 determines that the operation time identified by the operation time identification mechanism 70 is exceeded. However, the opening / closing detection mechanism 62 still does not detect the opening of the valve body 40 and notifies this situation. Thereby, the abnormality judging means 67 judges that "the abnormality is not opened" (S109), and displays it on the display means 80. On the other hand, if the opening of the valve body 40 is detected within the timer time (S105: YES), it is determined whether or not the opening of the valve body 40 is initial (S110). When it is the first opening (S110: YES), the process proceeds to the next step (a).
其次,參照圖10所示之流程圖進行說明。打開開始時間算出機構63就每一流動檢測器30算出自啟動停止辨識機構61辨識啟動後直至開閉檢測機構62檢測閥體40之打開為止的打開開始時間(S201)。而後,打開開始時間判斷機構66判斷各流動檢測器30之打開開始時間算出機構63之算出之打開開始時間為適切打開開始時間範圍導出機構65導出之適切打開開始時間範圍內或範圍外(S202)。打開開始時間判斷機構66若判斷為打開開始時間在適切打開開始時間範圍外(S202否),則繼而判斷打開開始時間是否小於適切打開開始時間範圍導出機構65之導出之適切打開開始時間範圍之最小值、或是否大於適切打開開始時間範圍之最大值(S203)。此處,當打開開始時間判斷機構66判斷為打開開始時間小於最小值時(S203是),異常判斷機構67判斷為「早開始異常」(S204),當打開開始時間判斷機構66判斷為打開開始時間大於最大值時(S203否),異常判斷機構67判斷為「延遲開始異常」(S205)。另一發明,當打開開始時間判斷機構66判斷為適切打開開始時間範圍內時(S202是),則前進至下一步驟(b)。Next, description will be made with reference to the flowchart shown in FIG. 10. The opening start time calculation means 63 calculates, for each flow detector 30, the opening start time from the start and stop identification means 61 to the start of detection until the opening and closing detection means 62 detects the opening of the valve body 40 (S201). Then, the opening start time judging means 66 judges that the opening start time calculated by the opening start time calculating means 63 of each flow detector 30 is within or outside the appropriate opening start time range derived by the appropriate opening start time range deriving means 65 (S202) . If the opening start time judging mechanism 66 determines that the opening start time is outside the appropriate opening start time range (S202: NO), then it determines whether the opening start time is less than the minimum of the appropriate opening start time range derived by the appropriate opening start time range deriving mechanism 65. Value, or whether it is greater than the maximum value of the appropriate opening start time range (S203). Here, when the opening start time judging mechanism 66 judges that the opening start time is less than the minimum value (S203: YES), the abnormality judging mechanism 67 judges "early start abnormal" (S204), and when the opening start time judging mechanism 66 judges that opening starts When the time is longer than the maximum value (No in S203), the abnormality judging means 67 determines that the "delayed start error" (S205). In another invention, when the opening start time judging means 66 judges that it is within the appropriate opening start time range (S202: YES), it proceeds to the next step (b).
其次,參照圖11所示之流程圖進行說明。在管理部60中,開閉檢測機構62在閥體40已打開後檢測到其變為關閉(S301),在計時器時間到來前持續檢測閥體40之關閉(S302否→S301)。當計時器時間到來仍未檢測到閥體40之關閉時(S302是),在泵停止後(S303),關閉未檢出通知機構72判斷為即便超過運轉時間辨識機構70之辨識之運轉時間而開閉檢測機構62仍未檢測到閥體40之關閉,將此種情形對異常判斷機構67通知為「不關閉異常」(S304),且使其顯示在顯示機構80。Next, description will be made with reference to the flowchart shown in FIG. 11. In the management unit 60, the opening / closing detection mechanism 62 detects that the valve body 40 has become closed after it has been opened (S301), and continuously detects the closing of the valve body 40 before the timer time expires (S302 No → S301). When the closing of the valve body 40 has not been detected by the timer time (S302: YES), after the pump is stopped (S303), the shutdown non-detection notification mechanism 72 determines that even if the operation time identified by the operation time identification mechanism 70 is exceeded, The opening / closing detection mechanism 62 has not detected the closing of the valve body 40, and notifies the abnormality determination mechanism 67 of this situation as "not closing abnormality" (S304), and displays it on the display mechanism 80.
另一方面,若在計時器時間內檢測到閥體40之關閉(S301是),則開閉次數計數機構73將由開閉檢測機構62檢測到之閥體40之開閉次數計數1次並積算(S305)。而後,在計時器時間到來前,如上述般檢測閥體40之開閉(S306否→c→S105是→S110否→b→S301是→S305→S306)。若在此過程中有不良狀況,則如上述般判斷為「不打開異常」(S109)、「不關閉異常」(S304)。On the other hand, if the closing of the valve body 40 is detected within the timer time (S301: YES), the opening and closing times counting mechanism 73 counts and accumulates the opening and closing times of the valve body 40 detected by the opening and closing detecting mechanism 62 (S305) . Then, before the timer time expires, the opening and closing of the valve body 40 is detected as described above (S306 No → c → S105 Yes → S110 No → b → S301 Yes → S305 → S306). If there is a problem in this process, it is judged as "non-open abnormality" (S109) and "non-close abnormality" (S304) as described above.
若經過計時器時間(S306是),泵(S307)便會停止。而後,開閉次數計數機構73計數之閥體40之開閉次數確定(S308),開閉次數判斷機構75判斷各流動檢測器30之開閉次數計數機構73之計數之開閉次數,為適切開閉次數記憶機構74記憶之適切開閉次數範圍內或範圍外(S309)。若開閉次數判斷機構75判斷為在適切開閉次數範圍外(S309否),則開閉次數判斷機構75判斷開閉次數是否小於適切開閉次數之記憶之適切次數範圍之最小值、或是否大於適切次數範圍之最大值(S310)。異常判斷機構67於各流動檢測器30之開閉次數判斷機構75判斷開閉次數計數機構73之計數之開閉次數小於最小值時(S310是),判斷為「少次數異常」(S311),於判斷開閉次數大於最大值時(S310否),判斷為「多次數異常」(S312)。異常判斷機構67將「少次數異常」、及「多次數異常」顯示在顯示機構80。另一方面,當開閉次數判斷機構75判斷為適切開閉次數範圍內時(S309是),前進至下一步驟(f)。When the timer time elapses (Yes in S306), the pump (S307) stops. Then, the number of openings and closings of the valve body 40 counted by the number of openings and closings counting mechanism 73 is determined (S308), and the number of openings and closings counted by the number of openings and closings counting mechanism 73 of each flow detector 30 is determined by the number of openings and closings judging mechanism 75. The appropriate number of times of opening and closing of the memory is within or outside the range (S309). If the opening / closing times judging mechanism 75 judges that it is outside the range of appropriate opening and closing times (S309: NO), the opening / closing times judging mechanism 75 determines whether the opening and closing times is less than the minimum value of the appropriate number of times of the memory of the appropriate opening or closing times or whether it is greater than The maximum value (S310). When the number of opening / closing times of the number of opening / closing times counting means 73 is smaller than the minimum value at the opening / closing times judging means 75 of each flow detector 30 (S310: YES), the abnormality judging means 67 judges that the number of openings and closings is abnormal (S311). When the number of times is greater than the maximum value (No in S310), it is determined that "multiple number of times is abnormal" (S312). The abnormality judging means 67 displays "few times of abnormality" and "multiple times of abnormality" on the display means 80. On the other hand, when the number-of-opening-and-closing judgment means 75 determines that it is within the range of the appropriate number of openings and closings (Yes in S309), the process proceeds to the next step (f).
其次,參照圖12所示之流程圖進行說明。異常判斷機構67判斷是否在全部流動檢測器30中有由異常判斷機構67判斷之「早開始異常」(S401)、是否有「延遲開始異常」(S402),當無任何異常時(S401否、S402否),判斷為「正常」(S403),並將其顯示在顯示機構80。另一方面,當在異常判斷機構67中判斷為「早開始異常」時(S401是),判斷是否在全部流動檢測器30中具有其(S404),當全部流動檢測器30為「早開始異常」時(S404是),判斷為「全部早開始異常」(S405)。又,當不是全部時(S404否),判斷為個別之異常(S406),並在顯示機構80中就流動檢測器30(SM1~SMn)之每個編號顯示「早開始異常」。Next, description will be made with reference to the flowchart shown in FIG. 12. The abnormality judging mechanism 67 determines whether there is an “early start abnormality” (S401) and a “delayed start abnormality” (S402) judged by the abnormality judging mechanism 67 among all the flow detectors 30, and when there is no abnormality (S401 No, S402: No), it is judged as "normal" (S403), and it is displayed on the display mechanism 80. On the other hand, when it is determined by the abnormality judging mechanism 67 that "the abnormality started early" (S401: YES), it is determined whether or not it is included in all the flow detectors 30 (S404). "(Yes in S404), it is judged that" all start abnormally early "(S405). When not all (No in S404), it is judged as an individual abnormality (S406), and "Early start abnormality" is displayed on the display unit 80 for each number of the flow detector 30 (SM1 to SMn).
又,當有由異常判斷機構67判斷之「延遲開始異常」時(S402是),判斷是否在全部流動檢測器30中具有其(S407),當全部流動檢測器30為「延遲開始異常」時(S407是),判斷為「全部延遲開始異常」(S408)。又,當不是全部時(S407否),判斷為個別之異常(S409),並在顯示機構80中就流動檢測器30(SM1~SMn)之個編號顯示「延遲開始異常」。When there is a "delayed start abnormality" judged by the abnormality determination mechanism 67 (S402: YES), it is determined whether it is included in all the flow detectors 30 (S407), and when all the flow detectors 30 are "delayed start abnormality" (Yes in S407), it is determined that "all delay start errors" (S408). When not all (No in S407), it is determined that there is an individual abnormality (S409), and "delay start abnormality" is displayed on the display unit 80 for each number of the flow detector 30 (SM1 to SMn).
如圖7所示般,在顯示機構80中顯示「正常」、「早開始異常」、「延遲開始異常」、「全部早開始異常」、「全部延遲開始異常」、「不打開異常」、「不關閉異常」、「少次數異常」、及「多次數異常」之任一者。又,若在任一者中存在異常,則除顯示外,例如還可停止射出部2及合模部3之驅動,或點亮警報燈,或是使警報器鳴動。As shown in FIG. 7, the display means 80 displays "normal", "early start abnormality", "delayed start abnormality", "all early start abnormality", "all delayed start abnormality", "non-open abnormality", " Any one of "Do not close exception", "Few times abnormal", and "Multiple times abnormal". In addition, if any of them is abnormal, in addition to the display, for example, the driving of the injection unit 2 and the mold clamping unit 3 may be stopped, the warning lamp may be turned on, or the alarm may be activated.
藉此,在流動檢測器30之閥體40較適切打開開始時間更早地打開開始之「早開始異常」之情形下,例如可知悉潤滑口P側之滑動軸承等磨耗而影響潤滑系統J。又,若「早開始異常」影響全部流動檢測器30,則例如可知悉潤滑油之黏度過低等之潤滑油異常。又,在流動檢測器30之閥體40較適切打開開始時間延遲打開開始之「延遲開始異常」之情形下,例如給油配管23之負載增大而可知悉異常。再者,在全部流動檢測器30之閥體40較適切打開開始時間延遲打開開始之情形下,例如可知悉主配管22之破損、或大量之空氣朝主配管混入等之主配管異常。其結果為,可涉及多方面而進行異常之判斷,可正確地進行異常之判斷,而可提高異常檢測之可靠性。又,可知悉異常之種類,而可採取適切之措施。Thus, in the case where the valve body 40 of the flow detector 30 is opened earlier than the appropriate opening start time, the "early start abnormal" situation, for example, the wear of the plain bearing on the lubrication port P side can affect the lubrication system J. In addition, if the "early start abnormality" affects all the flow detectors 30, for example, it can be known that the lubricant oil is abnormal such as the viscosity of the lubricant oil is too low. When the valve body 40 of the flow detector 30 has a more appropriate opening start time and the "delayed start abnormality" delays the start of opening, for example, the load on the oil supply pipe 23 is increased and the abnormality can be known. In addition, when the valve bodies 40 of all the flow detectors 30 have a more appropriate opening start time and the opening start is delayed, for example, it can be known that the main pipe 22 is damaged, or a large amount of air is mixed into the main pipe, and the main pipe is abnormal. As a result, it is possible to make an abnormality determination in various aspects, to correctly perform the abnormality determination, and to improve the reliability of the abnormality detection. In addition, the type of abnormality can be known, and appropriate measures can be taken.
又,在全部流動檢測器30之閥體40較適切打開開始時間更早地打開開始之「全部早開始異常」之情形下,例如可知悉潤滑油之黏度過低等之潤滑油異常。又,在全部流動檢測器30之閥體40較適切打開開始時間延遲打開開始之「全部延遲開始異常」之情形下,例如可知悉主配管22之破損、或大量之空氣朝主配管混入等之異常。因而,可特定並知悉異常之種類,而可採取更進一步適切之措施。In addition, in the case of "all early start abnormalities" when the valve bodies 40 of all the flow detectors 30 are opened earlier than the appropriate opening start time, for example, it is possible to know the abnormality of the lubricating oil such as the viscosity of the lubricating oil being too low. In the case where the valve body 40 of all the flow detectors 30 has a more appropriate opening start time and the "all delayed start abnormality" is delayed from the start of opening, for example, the main pipe 22 may be damaged or a large amount of air may be mixed into the main pipe. abnormal. Therefore, the kind of abnormality can be specified and known, and further appropriate measures can be taken.
再者,當為「不打開異常」時,例如可知悉閥V或給油配管23之堵塞等之異常。因而,可進一步特定並知悉異常之種類,而可採取更進一步適切之措施。進而,當為「不關閉異常」時,例如可知悉流動檢測器30本身之異常。可進一步特定並知悉異常之種類,此點亦可採取更進一步適切之措施。又,亦可知悉「少次數異常」或「多次數異常」之異常。例如,當為「多次數異常」時,可知悉給油負載增大。可進一步特定並知悉異常之種類,而可採取更進一步適切之措施。In addition, when it is a "non-open abnormality", for example, an abnormality such as a valve V or a blockage of the oil supply pipe 23 can be known. Therefore, the type of abnormality can be further specified and known, and further appropriate measures can be taken. Furthermore, when it is "non-close abnormality", for example, the abnormality of the flow detector 30 itself can be known. The type of abnormality can be further specified and known, and further appropriate measures can be taken at this point. In addition, it is also possible to know the abnormality of "few times of abnormalities" or "multiple times of abnormalities". For example, if it is a "multiple number of abnormalities", it can be seen that the oil supply load increases. The type of abnormality can be further specified and known, and further appropriate measures can be taken.
此外,在上述實施形態中,將溫度感測器S以檢測潤滑泵20之槽20a內之潤滑油之溫度之方式設置,但不一定限定於此,若具有與閥體40之打開開始時間之相關關係,則可附設於流動檢測器30,亦可適宜地變更。且,毋庸置疑,潤滑部位L並不限定於上述之部位,可設置於任何部位。總而言之,熟悉此項技術者在不實質上脫離本發明之新教導及效果下,對該等例示即實施形態容易施加多個變更,該等多個變更包含於本發明之範圍內。In addition, in the above embodiment, the temperature sensor S is provided to detect the temperature of the lubricating oil in the groove 20a of the lubrication pump 20, but it is not necessarily limited to this. The correlation may be attached to the flow detector 30 or may be appropriately changed. Moreover, it goes without saying that the lubricating portion L is not limited to the above-mentioned portion, and may be provided at any portion. In a word, those skilled in the art can easily apply multiple changes to these examples and implementations without substantially departing from the new teachings and effects of the present invention, and these multiple changes are included in the scope of the present invention.
詳細地說明了若干個本發明之實施形態及/或實施例,熟悉此項技術者在實質上不脫離本發明之新教導及效果下,對該等例示即實施形態及/或實施例容易施加多個變更。因而,該等多個變更包含於本發明之範圍內。A number of embodiments and / or embodiments of the present invention have been described in detail. Those skilled in the art can easily apply the embodiments and / or embodiments to these examples without substantially departing from the new teachings and effects of the present invention. Multiple changes. Therefore, these multiple changes are included in the scope of the present invention.
1‧‧‧機台1‧‧‧machine
2‧‧‧射出部2‧‧‧ Injection Department
3‧‧‧合模部3‧‧‧Clamping Department
4‧‧‧料斗4‧‧‧ Hopper
5‧‧‧模具5‧‧‧mould
5a‧‧‧固定模5a‧‧‧Fixed
5b‧‧‧可動模5b‧‧‧ movable mold
6‧‧‧射出氣缸6‧‧‧ injection cylinder
7‧‧‧射出驅動部7‧‧‧ Injection drive unit
8‧‧‧前後移動驅動部8‧‧‧ forward and backward drive unit
10‧‧‧固定板10‧‧‧Fixing plate
11‧‧‧可動板11‧‧‧ movable plate
12‧‧‧後側板12‧‧‧ rear side panel
13‧‧‧驅動單元13‧‧‧Drive unit
15‧‧‧軸15‧‧‧axis
16‧‧‧軸承16‧‧‧bearing
17‧‧‧殼體17‧‧‧shell
20‧‧‧潤滑泵20‧‧‧Lubrication pump
20a‧‧‧槽20a‧‧‧slot
21‧‧‧接面21‧‧‧ meet
22‧‧‧主配管22‧‧‧Main Piping
23‧‧‧給油配管23‧‧‧oil supply pipe
30‧‧‧流動檢測器30‧‧‧ flow detector
31‧‧‧配接器31‧‧‧ adapter
32‧‧‧本體32‧‧‧ Ontology
33‧‧‧供給開口33‧‧‧ supply opening
34‧‧‧供給口34‧‧‧ supply port
35‧‧‧噴出開口35‧‧‧ spout
36‧‧‧噴出口36‧‧‧Spout
37‧‧‧接點部37‧‧‧Contact Department
38‧‧‧露出部38‧‧‧ exposed
39‧‧‧襯套39‧‧‧ Bushing
40‧‧‧閥體40‧‧‧Valve body
41‧‧‧盤簧41‧‧‧coil spring
42‧‧‧導引構件42‧‧‧Guide members
43‧‧‧接收面43‧‧‧Receiving side
44‧‧‧頂面/母螺紋44‧‧‧Top / female thread
45‧‧‧母螺紋45‧‧‧female thread
46‧‧‧母螺紋46‧‧‧female thread
47‧‧‧公螺紋47‧‧‧Male Thread
48‧‧‧公螺紋48‧‧‧ male thread
60‧‧‧管理部60‧‧‧Management Department
61‧‧‧啟動停止辨識機構61‧‧‧Start and stop identification mechanism
62‧‧‧開閉檢測機構62‧‧‧Open-close detection agency
63‧‧‧打開開始時間算出機構63‧‧‧ Open start time calculation mechanism
64‧‧‧相關關係記憶機構64‧‧‧Relationship Memory Organization
65‧‧‧適切打開開始時間範圍導出機構65‧‧‧ Appropriately open start time range export mechanism
66‧‧‧打開開始時間判斷機構66‧‧‧ Open start time judgment mechanism
67‧‧‧異常判斷機構67‧‧‧Exception Judgment Agency
70‧‧‧運轉時間辨識機構70‧‧‧ running time identification mechanism
71‧‧‧打開不檢測通知機構71‧‧‧ Open notification agency
72‧‧‧關閉不檢測通知機構72‧‧‧ Shut down non-detection notification agency
73‧‧‧開閉次數計數機構73‧‧‧Number of opening and closing counting mechanism
74‧‧‧適切開閉次數記憶機構74‧‧‧ Appropriate opening and closing frequency memory mechanism
75‧‧‧開閉次數判斷機構75‧‧‧Number of opening and closing judgment institutions
80‧‧‧顯示機構80‧‧‧Display organization
100‧‧‧本體100‧‧‧ Ontology
101‧‧‧供給開口101‧‧‧ supply opening
102‧‧‧供給口102‧‧‧Supply
103‧‧‧噴出開口103‧‧‧ spout
104‧‧‧噴出口104‧‧‧Spout
105‧‧‧一個電極105‧‧‧one electrode
106‧‧‧露出部106‧‧‧ exposed
107‧‧‧另一電極107‧‧‧ another electrode
108‧‧‧開口緣部108‧‧‧ opening edge
110‧‧‧閥體110‧‧‧Valve body
111‧‧‧盤簧111‧‧‧ coil spring
112‧‧‧前端部112‧‧‧Front end
113‧‧‧滑動孔113‧‧‧ sliding hole
114‧‧‧導引構件114‧‧‧Guide members
115‧‧‧配線115‧‧‧ Wiring
116‧‧‧配線116‧‧‧Wiring
B‧‧‧滾珠螺桿機構B‧‧‧ball screw mechanism
Da‧‧‧一個電極Da‧‧‧One electrode
Db‧‧‧另一電極Db‧‧‧Another electrode
E‧‧‧流體空間E‧‧‧Fluid Space
J‧‧‧潤滑系統J‧‧‧Lubrication system
K‧‧‧異常檢測裝置K‧‧‧ anomaly detection device
Ka‧‧‧流動檢測器/流動檢測裝置Ka‧‧‧ Flow Detector / Flow Detection Device
L‧‧‧潤滑部位L‧‧‧ Lubrication site
M‧‧‧射出成形機M‧‧‧ injection molding machine
P‧‧‧潤滑口/中心軸P‧‧‧lubrication port / central shaft
S‧‧‧溫度感測器S‧‧‧Temperature sensor
SM1‧‧‧流動檢測器SM1‧‧‧ Flow Detector
SM2‧‧‧流動檢測器SM2‧‧‧ Flow Detector
SM3‧‧‧流動檢測器SM3‧‧‧ Flow Detector
SM4‧‧‧流動檢測器SM4‧‧‧ Flow Detector
SM5‧‧‧流動檢測器SM5‧‧‧ Flow Detector
SM6‧‧‧流動檢測器SM6‧‧‧Flow detector
SM7‧‧‧流動檢測器SM7‧‧‧ Flow Detector
SM8‧‧‧流動檢測器SM8‧‧‧ Flow Detector
SMn‧‧‧流動檢測器SMn‧‧‧ Flow Detector
T‧‧‧肘節機構T‧‧‧Elbow joint mechanism
V‧‧‧定量閥/閥V‧‧‧ Dosing valve / valve
V1‧‧‧定量閥V1‧‧‧ Dosing valve
V2‧‧‧定量閥V2‧‧‧ Dosing Valve
V3‧‧‧定量閥V3‧‧‧ Dosing valve
V4‧‧‧定量閥V4‧‧‧ Dosing valve
V5‧‧‧定量閥V5‧‧‧ Dosing valve
V6‧‧‧定量閥V6‧‧‧ Dosing valve
V7‧‧‧定量閥V7‧‧‧ Dosing valve
V8‧‧‧定量閥V8‧‧‧ Dosing valve
Vn‧‧‧定量閥Vn‧‧‧ Dosing Valve
圖1係將本發明之實施形態之潤滑系統之異常檢測裝置應用於潤滑系統之圖。 圖2係顯示應用本發明之實施形態之潤滑系統之異常檢測裝置之潤滑系統之主要部分的圖。 圖3係顯示本發明之實施形態之潤滑系統之異常檢測裝置所使用之流動檢測器朝潤滑部位之安裝例的立體圖。 圖4係顯示本發明之實施形態之潤滑系統之異常檢測裝置所使用之流動檢測器之剖視圖。 圖5係顯示本發明之實施形態之潤滑系統之異常檢測裝置所使用之流動檢測器朝潤滑部位之安裝例的剖視圖。 圖6係顯示本發明之實施形態之潤滑系統之異常檢測裝置之管理部之構成的方塊圖。 圖7係顯示本發明之實施形態之潤滑系統之異常檢測裝置之管理部之構成的另一方塊圖。 圖8係顯示本發明之實施形態之潤滑系統之異常檢測裝置之潤滑油之溫度與閥體之適切之打開開始時間範圍之相關關係之一例的描繪圖。 圖9係顯示本發明之實施形態之潤滑系統之異常檢測裝置之管理部之處理流程的流程圖。 圖10係顯示本發明之實施形態之潤滑系統之異常檢測裝置之管理部之處理流程的流程圖。 圖11係顯示本發明之實施形態之潤滑系統之異常檢測裝置之管理部之處理流程的流程圖。 圖12係顯示本發明之實施形態之潤滑系統之異常檢測裝置之管理部之處理流程的流程圖。 圖13係顯示應用本發明之實施形態之潤滑系統之異常檢測裝置之射出成形機之構成例的圖。 圖14係顯示先前已有之流動檢測器之一例之剖視圖。FIG. 1 is a diagram in which an abnormality detecting device of a lubrication system according to an embodiment of the present invention is applied to a lubrication system. FIG. 2 is a diagram showing a main part of a lubrication system to which an abnormality detecting device of a lubrication system according to an embodiment of the present invention is applied. FIG. 3 is a perspective view showing an example of mounting a flow detector used in an abnormality detecting device of a lubrication system according to an embodiment of the present invention toward a lubrication portion. 4 is a cross-sectional view showing a flow detector used in an abnormality detecting device of a lubrication system according to an embodiment of the present invention. FIG. 5 is a cross-sectional view showing an example of mounting a flow detector used in an abnormality detection device of a lubrication system according to an embodiment of the present invention toward a lubrication portion. FIG. 6 is a block diagram showing a configuration of a management unit of an abnormality detecting device of a lubrication system according to an embodiment of the present invention. FIG. 7 is another block diagram showing a configuration of a management section of an abnormality detecting device of a lubrication system according to an embodiment of the present invention. FIG. 8 is a drawing depicting an example of the correlation between the temperature of the lubricating oil of the abnormality detection device of the lubrication system according to the embodiment of the present invention and the appropriate opening start time range of the valve body. FIG. 9 is a flowchart showing a processing flow of a management unit of an abnormality detection device of a lubrication system according to an embodiment of the present invention. FIG. 10 is a flowchart showing a processing flow of a management unit of an abnormality detection device of a lubrication system according to an embodiment of the present invention. 11 is a flowchart showing a processing flow of a management unit of an abnormality detection device of a lubrication system according to an embodiment of the present invention. FIG. 12 is a flowchart showing a processing flow of a management unit of an abnormality detecting device of a lubrication system according to an embodiment of the present invention. FIG. 13 is a diagram showing a configuration example of an injection molding machine to which an abnormality detecting device of a lubrication system according to an embodiment of the present invention is applied. Fig. 14 is a sectional view showing an example of a conventional flow detector.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| JP2017-155248 | 2017-08-10 | ||
| JP2017155248A JP6863588B2 (en) | 2017-08-10 | 2017-08-10 | Lubrication system abnormality detector |
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| Publication Number | Publication Date |
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| TW201923277A true TW201923277A (en) | 2019-06-16 |
| TWI770250B TWI770250B (en) | 2022-07-11 |
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| TW107127594A TWI770250B (en) | 2017-08-10 | 2018-08-08 | Abnormal detection device for lubrication system |
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| Country | Link |
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| JP (1) | JP6863588B2 (en) |
| TW (1) | TWI770250B (en) |
| WO (1) | WO2019031366A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111452320A (en) * | 2020-02-27 | 2020-07-28 | 广州中和互联网技术有限公司 | Injection molding machine lubricating system fault detection system, method and device and storage medium |
| TWI741845B (en) * | 2020-10-21 | 2021-10-01 | 國立臺灣科技大學 | System and method for detecting lubricating oil quality |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0738799Y2 (en) * | 1992-07-03 | 1995-09-06 | 株式会社東京油研 | Monitor for centralized lubricator |
| JPH06147397A (en) * | 1992-11-12 | 1994-05-27 | Riyuube Kk | Abnormality detecting device for lubricating system |
| JP2000304193A (en) * | 1999-04-22 | 2000-11-02 | Fuoogeru Japan Kk | Control device for intermittent oil supplying and lubricating device |
| JP2004230616A (en) * | 2003-01-29 | 2004-08-19 | Fanuc Ltd | Injection molding machine |
| WO2014112034A1 (en) * | 2013-01-15 | 2014-07-24 | 三菱重工業株式会社 | Abnormality diagnostic method and system |
-
2017
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111452320A (en) * | 2020-02-27 | 2020-07-28 | 广州中和互联网技术有限公司 | Injection molding machine lubricating system fault detection system, method and device and storage medium |
| CN111452320B (en) * | 2020-02-27 | 2022-01-11 | 广州中和互联网技术有限公司 | Injection molding machine lubricating system fault detection system, method and device and storage medium |
| TWI741845B (en) * | 2020-10-21 | 2021-10-01 | 國立臺灣科技大學 | System and method for detecting lubricating oil quality |
Also Published As
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| JP2019035429A (en) | 2019-03-07 |
| JP6863588B2 (en) | 2021-04-21 |
| TWI770250B (en) | 2022-07-11 |
| WO2019031366A1 (en) | 2019-02-14 |
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