TW201923193A - Sewing machine - Google Patents
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- TW201923193A TW201923193A TW107135712A TW107135712A TW201923193A TW 201923193 A TW201923193 A TW 201923193A TW 107135712 A TW107135712 A TW 107135712A TW 107135712 A TW107135712 A TW 107135712A TW 201923193 A TW201923193 A TW 201923193A
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Abstract
Description
本發明,係關於縫著將嚙合元件(engagement element)藉由繩狀體連結了的滑移拉鍊的縫紉機。The present invention relates to a sewing machine in which a slide zipper in which an engagement element is coupled by a rope body is sewn.
已知有一種滑移拉鍊,係具備:一對嚙合元件連結體,係將複數個嚙合元件藉由繩狀體連結;以及滑件,係進行一對嚙合元件連結體的結合及分離。
該滑移拉鍊的嚙合元件,係具有:腳部,係固定於繩狀體;以及頭部,係在連結一對嚙合元件連結體之際彼此嚙合;各嚙合元件連結體之各自的嚙合元件,係在使頭部一致地朝向相同方向的狀態固定於繩狀體(例如,參照專利文獻1)。
[先前技術文獻]
[專利文獻]A sliding zipper is known which includes a pair of engaging element connecting bodies for connecting a plurality of engaging elements by a rope-like body, and a slider for engaging and separating a pair of engaging element connecting bodies.
The engaging element of the sliding zipper has a leg portion fixed to the string body, and a head portion that meshes with each other when connecting the pair of engaging element connecting bodies; and respective engaging elements of the engaging element connecting bodies, The state in which the heads are aligned in the same direction is fixed to the string body (for example, refer to Patent Document 1).
[Previous Technical Literature]
[Patent Literature]
[專利文獻1]日本實公昭40-13870號公報[Patent Document 1] Japanese Patent Publication No. 40-13870
[發明所欲解決的技術課題][Technical Problem to be Solved by the Invention]
前述滑移拉鍊,係藉由鎖縫縫紉機(overlock sewing machine)所進行的縫盤(linking)將嚙合元件連結體對於作為薄片狀的素材之被縫製物的端緣部進行縫著。
然而,在縫著嚙合元件連結體時,為了使縫著後的各嚙合元件獲得充分的拘束力,有必要以使落針點(needle location)位在適當位置的方式進行縫製,但以往的縫紉機無法適切地進給嚙合元件連結體。
因此,無法以使縫著後的各嚙合元件獲得充分的拘束力的方式進行縫製。In the above-described slip zipper, the engaging element connecting body is sewn to the edge portion of the object to be sewn as a sheet-like material by a sewing machine by an overlock sewing machine.
However, when the meshing element coupling body is sewn, in order to obtain sufficient restraining force for each of the meshing elements after sewing, it is necessary to perform sewing so that the needle position is at an appropriate position, but the conventional sewing machine The engaging element coupling body cannot be fed properly.
Therefore, it is not possible to perform sewing so that each of the meshing elements after sewing is sufficiently restrained.
本發明,係以提供能夠適切地縫著嚙合元件連結體的縫紉機為目的。
[用以解決課題的技術方案]The present invention has an object of providing a sewing machine in which an engaging element coupling body can be appropriately sewn.
[Technical solution to solve the problem]
請求項1所述之發明,係:
一種縫紉機,係將具有複數個嚙合元件藉由繩狀體連結的嚙合元件連結體的滑移拉鍊之前述嚙合元件連結體縫著於被縫製物的端緣部,其特徵為:具備:
進布機構,係進給被縫製物;以及
拉鍊搬運機構,係搬運前述嚙合元件連結體;
該拉鍊搬運機構,係具備:搬運齒輪,係具備嚙合於前述嚙合元件連結體的前述嚙合元件的齒;
搬運馬達,係對於前述搬運齒輪賦予旋轉動作;以及
拉鍊導引件,係將前述嚙合元件連結體朝向與前述被縫製物的進給方向相同的方向進行引導。The invention described in claim 1 is:
A sewing machine for sewing a meshing element connecting body of a sliding zipper of a meshing element connecting body having a plurality of meshing elements connected by a string body to an edge portion of the object to be sewn, characterized in that:
a feeding mechanism for feeding the object to be sewn; and a zipper conveying mechanism for conveying the engaging element connecting body;
The zipper transport mechanism includes: a transport gear; and a tooth that meshes with the meshing element of the meshing element connecting body;
The conveyance motor applies a rotation operation to the conveyance gear, and the zipper guide guides the engagement element coupling body in the same direction as the feed direction of the workpiece to be sewn.
請求項2所述之發明,係於請求項1所述之縫紉機中,
係具有:在落針位置的前述被縫製物的進給方向的上游側嚙合於前述嚙合元件的前述搬運齒輪,以及在前述落針位置的前述被縫製物的進給方向的下游側嚙合於前述嚙合元件的前述搬運齒輪。The invention of claim 2 is the sewing machine of claim 1.
The conveying gear that meshes with the meshing element on the upstream side in the feeding direction of the object to be sewn at the needle drop position, and the downstream side of the feeding direction of the object to be sewn at the needle drop position. The aforementioned handling gear of the engaging element.
請求項3所述之發明,係於請求項1或2所述之縫紉機中,
前述拉鍊導引件,係具有:進給溝,係形成於針板,並將前述嚙合元件連結體的前述複數個嚙合元件沿著與前述被縫製物的進給方向相同的方向進行引導。The invention of claim 3 is the sewing machine of claim 1 or 2,
The zipper guide has a feed groove formed in the needle plate, and guides the plurality of meshing elements of the meshing element connecting body in the same direction as the feeding direction of the workpiece to be sewn.
請求項4所述之發明,係於請求項1至3中任一項所述之縫紉機中,
係具備:拉鍊按壓件,係抑制被前述搬運齒輪搬運的前述嚙合元件連結體朝向上方脫離。The invention of claim 4, in the sewing machine according to any one of claims 1 to 3,
The zipper pusher is configured to prevent the engagement element coupling body conveyed by the conveyance gear from being detached upward.
請求項5所述之發明,係於請求項1至4中任一項所述之縫紉機中,
前述搬運齒輪,係以能夠沿著遠離落針位置的方向移動的方式被支承。The invention of claim 5, wherein the invention of any one of claims 1 to 4,
The conveyance gear is supported so as to be movable in a direction away from the needle drop position.
請求項6所述之發明,係於請求項5所述之縫紉機中,
前述搬運齒輪,係以能夠與前述搬運馬達一起沿著遠離落針位置的方向移動的方式被支承。The invention of claim 6 is the sewing machine of claim 5
The conveyance gear is supported so as to be movable together with the conveyance motor in a direction away from the needle drop position.
請求項7所述之發明,係於請求項5或6所述之縫紉機中,
係具有:致動器,係作為前述搬運齒輪之沿著遠離落針位置的方向的移動動作的驅動源。The invention of claim 7 is the sewing machine of claim 5 or 6,
The actuator includes an actuator that serves as a movement operation of the conveyance gear in a direction away from the needle drop position.
請求項8所述之發明,係於請求項1至7中任一項所述之縫紉機中,
形成鎖縫(lock stitch)的縫口(seam)而將前述嚙合元件連結體縫著於被縫製物的端緣部。The invention of claim 8 is the sewing machine of any one of claims 1 to 7,
A seam of a lock stitch is formed, and the engaging element connecting body is sewn to the edge portion of the object to be sewn.
請求項9所述之發明,係於請求項1至8中任一項所述之縫紉機中,
為鋸齒縫紉機(zigzag sewing machine)。The invention of claim 9 is the sewing machine of any one of claims 1 to 8,
It is a zigzag sewing machine.
請求項10所述之發明,係於請求項1至9中任一項所述之縫紉機中,
前述縫紉機,係具備:
縫紉機馬達,係使縫紉針上下移動;
編碼器,係檢測出前述縫紉機馬達的輸出軸角度;以及
控制裝置,係控制前述搬運馬達;
前述控制裝置,係:
在每次落針時,於根據前述編碼器的檢測之預定的時機驅動前述搬運馬達,使前述嚙合元件連結體以至下個落針點為止之朝向進給方向的移動量進行移動。The invention of claim 10, in the sewing machine according to any one of claims 1 to 9,
The aforementioned sewing machine has:
The sewing machine motor moves the sewing needle up and down;
The encoder detects the output shaft angle of the sewing machine motor; and the control device controls the transport motor;
The aforementioned control device is:
Each time the needle is dropped, the transport motor is driven at a predetermined timing based on the detection of the encoder, and the meshing element coupling body is moved by the amount of movement in the feeding direction until the next needle drop point.
請求項11所述之發明,係於請求項10所述之縫紉機中,
係具備:設定輸入部,係被輸入有包含縫紉的種類、順序、針數、動作量的參數;
前述控制裝置,係以遵照從前述設定輸入部所輸入的前述參數進行縫製的方式,控制前述進布機構、前述拉鍊搬運機構。The invention of claim 11 is the sewing machine of claim 10.
The system includes: a setting input unit, and a parameter including a type, a sequence, a number of stitches, and an amount of operation of the sewing;
The control device controls the feeding mechanism and the slide transport mechanism so as to perform sewing in accordance with the parameters input from the setting input unit.
請求項12所述之發明,係於請求項10或11所述之縫紉機中,
前述縫紉機,係具備:
擺針馬達,係使前述縫紉針沿著正交於前述嚙合元件連結體的搬運方向之方向任意地擺針移動;
前述控制裝置,係:
在每次落針時,於根據前述編碼器的檢測之預定的時機驅動前述擺針馬達,以至下個落針點為止的擺針量進行擺針。The invention of claim 12 is the sewing machine of claim 10 or 11,
The aforementioned sewing machine has:
The oscillating needle motor arbitrarily swings the sewing needle in a direction orthogonal to a conveying direction of the engaging element connecting body;
The aforementioned control device is:
Each time the needle is dropped, the needle motor is driven at a predetermined timing according to the detection of the encoder, and the needle is tilted up to the amount of the needle until the next needle drop point.
請求項13所述之發明,係於請求項10至12中任一項所述之縫紉機中,
前述進布機構,係具備進給調節馬達;
前述控制裝置,係:
在每次落針時,於根據前述編碼器的檢測之預定的時機驅動前述進給調節馬達,使前述被縫製物以至下個落針點為止之朝向進給方向的移動量進行移動。
[發明之效果]The invention of claim 13 is the sewing machine of any one of claims 10 to 12,
The feeding mechanism is provided with a feed adjustment motor;
The aforementioned control device is:
Each time the needle is dropped, the feed adjustment motor is driven at a predetermined timing based on the detection of the encoder, and the amount of movement of the workpiece to be moved in the feed direction up to the next needle drop point is moved.
[Effects of the Invention]
於本發明中,拉鍊搬運機構,係具備:搬運齒輪,係具備嚙合於嚙合元件連結體的嚙合元件的齒;搬運馬達,係對於搬運齒輪賦予旋轉動作;以及拉鍊導引件,係將嚙合元件連結體朝向與被縫製物的進給方向相同的方向進行引導。
藉此,能夠以使搬運齒輪的齒嚙合於嚙合元件連結體之連續的嚙合元件的頭部的方式進行搬運,故能夠以良好的精度將嚙合元件連結體任意地搬運至目標位置。因此,能夠妥善地進給嚙合元件連結體,藉此將縫著嚙合元件連結體的落針點定位,而能夠妥善地進行嚙合元件連結體對於被縫製物之縫著縫製。In the present invention, the zipper transport mechanism includes a transport gear that includes teeth that mesh with the meshing element of the meshing element coupling body, a transport motor that imparts a rotational motion to the transport gear, and a zipper guide that engages the component The connected body is guided in the same direction as the feeding direction of the object to be sewn.
Thereby, the teeth of the conveyance gear can be conveyed so as to mesh with the head of the continuous engagement element of the meshing element coupling body, so that the meshing element coupling body can be arbitrarily conveyed to the target position with good precision. Therefore, the engagement element coupling body can be appropriately fed, whereby the needle drop point of the engagement element coupling body can be positioned, and the engagement of the engagement element coupling body with the workpiece can be properly performed.
[第一實施形態]
以下,作為本發明之第一實施形態,針對滑移拉鍊製品1以及適合用於縫製該滑移拉鍊製品1的鋸齒縫紉機100進行詳細說明。
第1圖,係滑移拉鍊製品1的俯視圖。
又,作為滑移拉鍊製品1,除了衣服、鞋類、包類等日用品之外,亦包含非日用品。亦即,係包含能夠將滑移拉鍊10使用於結合薄片狀的被縫製物之彼此、開閉被縫製物的缺口部分或開口等用途的各種製品。[First Embodiment]
Hereinafter, as a first embodiment of the present invention, a slide fastener product 1 and a sawtooth sewing machine 100 suitable for sewing the slide fastener product 1 will be described in detail.
Fig. 1 is a plan view of the slide fastener product 1.
Further, as the slide fastener product 1, non-commodity items are included in addition to daily necessities such as clothes, shoes, and bags. In other words, the product includes a product in which the slide fastener 10 can be used for bonding the slat-like objects to be sewn, and opening or closing the notched portion or the opening of the object to be sewn.
滑移拉鍊製品1,係包含滑移拉鍊10、被縫著縫製有滑移拉鍊10的被縫製物2。
滑移拉鍊製品1的被縫製物2,係包含所有能夠進行縫製的薄片狀材料。例如,被縫製物2,能夠舉出布、編織物、皮革、合成樹脂等。
該被縫製物2,係具備彼此相向的兩個端緣部2a,於該端緣部2a,係形成有將被縫製物2的素材朝向裏面側反折的重疊部分2b。
並且,於各端緣部2a,沿著該端緣部2a個別縫著有滑移拉鍊10的一對嚙合元件連結體13。The slide fastener product 1 includes a slide fastener 10 and a workpiece 2 to which a slide fastener 10 is sewn and sewn.
The material to be sewn 2 of the slide fastener product 1 includes all sheet-like materials that can be sewn. For example, the cloth to be sewn 2 can be woven, knitted, leather, synthetic resin or the like.
The object to be sewn 2 includes two end edge portions 2a that face each other, and an overlapping portion 2b that folds the material of the object to be sewn 2 toward the back side is formed in the end edge portion 2a.
Further, a pair of meshing element coupling bodies 13 of the slide fastener 10 are individually sewn along the end edge portion 2a at each end edge portion 2a.
於本實施形態中,係例示滑移拉鍊製品1的被縫製物2的各端緣部2a為直線狀的情形。又,各端緣部2a的形狀僅係一例,即便為彎曲形狀或其他曲線形狀,亦能夠運用滑移拉鍊10,乃不言可喻。
並且,於以下之關於滑移拉鍊製品1及滑移拉鍊10的說明中,以沿著被縫製物2的端緣部2a的方向為Y軸方向,以平行於被縫製物的平面且正交於Y軸方向的方向為X軸方向,以垂直於被縫製物的平面的方向為Z軸方向。
並且,滑移拉鍊10的一對嚙合元件連結體13,皆沿著Y軸方向縫著於被縫製物2的端緣部2a,以滑件14使該等嚙合元件連結體13結合的動作方向(第1圖的紙面中之上方)為「前」、使該等嚙合元件連結體13分離的動作方向(第1圖的紙面中之下方)為「後」,以朝向前方的左手側為「左」,右手側為「右」。另外,以垂直於第1圖的紙面之紙面的當前側為「上」,紙面裏側為「下」。
若依據該定義,於第1圖中,被縫製物2,係在該被縫製物2的表面朝向上側、裏面朝向下側的狀態被圖示。In the present embodiment, the end edge portions 2a of the workpiece 2 to be sewn into the slide fastener product 1 are linear. Further, the shape of each end edge portion 2a is merely an example, and it is needless to say that the slide zipper 10 can be used even in a curved shape or another curved shape.
Further, in the following description of the slide fastener product 1 and the slide fastener 10, the direction along the edge portion 2a of the workpiece 2 is in the Y-axis direction, parallel to the plane of the object to be sewn and orthogonal. The direction in the Y-axis direction is the X-axis direction, and the direction perpendicular to the plane of the object to be sewn is the Z-axis direction.
Further, the pair of engaging element connecting bodies 13 of the slide fastener 10 are sewn to the end edge portion 2a of the workpiece 2 in the Y-axis direction, and the direction in which the engaging elements are joined by the slider 14 (the upper side of the paper surface in Fig. 1) is "front", the operation direction (the lower side of the paper surface in Fig. 1) for separating the meshing element connecting bodies 13 is "rear", and the left-hand side facing the front is "" Left, right hand side is "right". Further, the current side of the paper surface perpendicular to the paper surface of Fig. 1 is "up", and the inner side of the paper surface is "lower".
According to this definition, in the first drawing, the workpiece 2 is illustrated in a state in which the surface of the workpiece 2 faces the upper side and the inside faces the lower side.
[滑移拉鍊]
第2圖係滑移拉鍊10的放大俯視圖。
如第1圖及第2圖所示,滑移拉鍊10,係具備:一對嚙合元件連結體13,係將複數個嚙合元件11藉由繩狀體12連結;以及滑件14,係進行一對嚙合元件連結體13的結合及分離。
嚙合元件11,係具備貫穿繩狀體12的腳部111,以及從腳部111突出的頭部112,在複數個嚙合元件11朝向與頭部112相同方向的狀態以等間隔藉由繩狀體12固定而構成嚙合元件連結體13。[slip zipper]
Figure 2 is an enlarged plan view of the slip zipper 10.
As shown in FIGS. 1 and 2, the slide fastener 10 includes a pair of meshing element connecting bodies 13 that connect a plurality of meshing elements 11 by a string body 12, and a slider 14 that performs one. Bonding and separation of the engaging element connecting body 13.
The engaging element 11 is provided with a leg portion 111 penetrating the string-like body 12, and a head portion 112 projecting from the leg portion 111, and the string-like body is equidistantly spaced in a state in which the plurality of engaging elements 11 are oriented in the same direction as the head portion 112. 12 is fixed to constitute the engaging element connecting body 13.
連結各嚙合元件11的繩狀體12,係繩狀之具有強度且伸縮性低者即可,能夠使用單絲、複絲、撚紗、撚繩等,或是該等之複合材料,對於繩的構造或種類並無特別限定。
另外,繩狀體12為容易撓曲之軟質者亦可,為具備了有可撓性且在未承受外力的狀態下維持筆直形狀的程度的剛性者亦可。The string-like body 12 that connects the respective meshing elements 11 may have a strength in a tether shape and a low stretchability, and a monofilament, a multifilament, a crepe, a crepe, or the like, or a composite material thereof may be used. The structure or type is not particularly limited.
In addition, the string-like body 12 may be a soft one that is easy to be flexed, and may be rigid to the extent that it is flexible and maintains a straight shape without receiving an external force.
一對嚙合元件連結體13,係以使各嚙合元件11的頭部112彼此相向的方式縫著於被縫製物2的各端緣部2a。
滑件14,係在前端部形成有各嚙合元件連結體13所個別通過的導引路徑,兩條導引路徑在內部會合,而在後端部成為一條導引路徑。
亦即,當分離的一對嚙合元件連結體13進入滑件14的前端部側的各導引路徑,各嚙合元件連結體13之各自的嚙合元件11的頭部112會嚙合,至通過滑件14的後端部為止,使一對嚙合元件連結體13連結。
另外,相反地,當結合的一對嚙合元件連結體13進入滑件14的後端部側的導引路徑,各嚙合元件連結體13之各自的嚙合元件11的頭部112的嚙合狀態會解除,至通過滑件14的前端部為止,使一對嚙合元件連結體13分離。The pair of engaging element coupling bodies 13 are sewn to the respective edge portions 2a of the workpiece 2 so that the head portions 112 of the respective engaging elements 11 face each other.
In the slider 14, a guide path through which the respective engaging element connecting bodies 13 are individually passed is formed at the front end portion, and the two guiding paths meet inside, and become a guiding path at the rear end portion.
That is, when the separated pair of engaging element coupling bodies 13 enter the respective guiding paths on the front end side of the slider 14, the head portions 112 of the respective engaging elements 11 of the engaging element connecting bodies 13 are engaged to the passing slider The pair of meshing element connecting bodies 13 are connected to the rear end portion of the rear end portion 14.
Further, conversely, when the combined pair of engaging element coupling bodies 13 enter the guiding path on the rear end side of the slider 14, the meshing state of the head 112 of the respective engaging elements 11 of the engaging element connecting bodies 13 is released. The pair of engagement element coupling bodies 13 are separated by the front end portion of the slider 14 .
第3圖,係嚙合元件11的立體圖。第3圖,係表示第1圖及第2圖中之左側的嚙合元件連結體13的嚙合元件11。依據該第3圖,於以下之嚙合元件11的說明中,以左側的嚙合元件連結體13的嚙合元件11的方向進行各部的說明。
又,右側的嚙合元件連結體13的嚙合元件11,僅係頭部112的方向為左右相反,構造本身為相同。Fig. 3 is a perspective view of the engaging element 11. Fig. 3 is a view showing the engaging elements 11 of the engaging element coupling body 13 on the left side in Figs. 1 and 2 . According to the third drawing, in the following description of the engaging element 11, the respective portions will be described in the direction of the engaging element 11 of the engaging element connecting body 13 on the left side.
Further, the meshing element 11 of the engaging element coupling body 13 on the right side has only the direction of the head portion 112 being opposite to each other, and the structure itself is the same.
嚙合元件11,係以例如聚醯胺、聚甲醛、聚丙烯、聚對苯二甲酸丁二酯等之熱可塑性樹脂構成,藉由對於繩狀體12進行射出成形,於該繩狀體12一體形成。
另外,嚙合元件11係不限於熱可塑性樹脂,使用金屬,例如鋁合金、鋅合金或鎂合金等壓鑄成形而形成亦可。The engaging element 11 is made of a thermoplastic resin such as polyamine, polyoxymethylene, polypropylene, or polybutylene terephthalate, and is integrally formed on the string body 12 by injection molding. form.
Further, the meshing element 11 is not limited to a thermoplastic resin, and may be formed by die-casting using a metal such as an aluminum alloy, a zinc alloy, or a magnesium alloy.
各嚙合元件11,係如第2圖及第3圖所示,腳部111為大致長方體狀,繩狀體12在從該腳部111的寬度方向之一方的側面116貫穿至另一方的側面117的狀態對於腳部111固定。
又,所謂「腳部111的寬度方向」係表示沿著繩狀體12的長度方向之方向。
另外,腳部111的左端部係相向於被縫製物2的端緣部2a,右端部係具有朝向右方突出的頭部112。並且,於頭部112與腳部111的邊界部分之前後兩側,涵蓋Z軸方向之全長地形成有沿著Y軸方向凹陷的凹部113。
藉此,頭部112會朝向右方突出且根部會因為兩側的凹部113成為縮窄的形狀,該頭部112的前端部及後端部在俯視觀察下皆呈鼓出為圓弧狀的形狀。
另一方面,各凹部113的俯視觀察下的形狀,係配合頭部112的前端部及後端部的俯視觀察下的形狀,呈凹陷為圓弧狀的形狀。
因此,會成為在一對嚙合元件連結體13的連結狀態下,對於一方之嚙合元件連結體13的嚙合元件11的頭部112的兩側的凹部113,嵌合有另一方之嚙合元件連結體13的相鄰的兩個嚙合元件11的頭部112的前端部或後端部的狀態。
藉此,在一對嚙合元件連結體13的連結狀態中,各嚙合元件11的頭部112彼此會互相在前後方向拘束,保持使一對嚙合元件連結體13不會分離。
又,如第2圖所示,各嚙合元件連結體13的複數個嚙合元件11雖隔著一定的間隔被繩狀體12連結,然而各嚙合元件11的間隔,係設定為在將一對嚙合元件連結體13彼此連結時,各嚙合元件連結體13的嚙合元件11的頭部112能夠無間隙地嵌合於另一方之嚙合元件連結體13的凹部113的大小。As shown in FIGS. 2 and 3, each of the engaging elements 11 has a substantially rectangular parallelepiped shape, and the string-like body 12 penetrates from the side surface 116 of one of the width directions of the leg portion 111 to the other side surface 117. The state is fixed to the foot 111.
In addition, the "width direction of the leg portion 111" indicates the direction along the longitudinal direction of the string body 12.
Further, the left end portion of the leg portion 111 faces the end edge portion 2a of the object 2 to be sewn, and the right end portion has a head portion 112 that protrudes toward the right side. Further, a concave portion 113 recessed in the Y-axis direction is formed over the entire length of the Z-axis direction on the front and rear sides of the boundary portion between the head portion 112 and the leg portion 111.
Thereby, the head portion 112 protrudes toward the right side and the root portion has a narrowed shape due to the concave portions 113 on both sides, and the front end portion and the rear end portion of the head portion 112 are bulged in an arc shape in plan view. shape.
On the other hand, the shape of each of the concave portions 113 in a plan view is a shape in which the front end portion and the rear end portion of the head portion 112 are fitted in a plan view, and are recessed in an arc shape.
Therefore, in the coupled state of the pair of engaging element connecting bodies 13, the recessed portions 113 on both sides of the head portion 112 of the engaging element 11 of the one engaging element connecting body 13 are fitted with the other engaging element connecting body. The state of the front end portion or the rear end portion of the head portion 112 of the adjacent two engaging elements 11 of 13.
Thereby, in the connected state of the pair of engaging element connecting bodies 13, the head portions 112 of the respective engaging elements 11 are restrained from each other in the front-rear direction, and the pair of engaging element connecting bodies 13 are kept from being separated.
Further, as shown in Fig. 2, the plurality of meshing elements 11 of the meshing element connecting bodies 13 are coupled by the string body 12 at regular intervals. However, the interval between the meshing elements 11 is set to be a pair of meshing elements. When the element connecting bodies 13 are coupled to each other, the head portion 112 of the engaging elements 11 of the respective engaging element connecting bodies 13 can be fitted to the recessed portion 113 of the other engaging element connecting body 13 without a gap.
第4圖,係將嚙合元件11彼此的嚙合狀態局部切除表示的擴大俯視圖。如第3圖及第4圖所示,於嚙合元件11的頭部112的突出端部(右端部),形成有沿著Y軸方向的凹溝114。
並且,於嚙合元件11的前後兩側的凹部113的內側,形成有以與凹溝114相同的高度朝向右方突出之板狀的突起115。
該等凹溝114及突起115,係構成為在當一對嚙合元件連結體13連結時,各嚙合元件連結體13的嚙合元件11的前後兩側的突起115會嵌合於另一方之嚙合元件連結體13的嚙合元件11的凹溝114內。
藉此,會成為使一方之嚙合元件連結體13的各嚙合元件11的頭部112與另一方之嚙合元件連結體13的各嚙合元件11的頭部112,互相在Z軸方向方向彼此拘束的狀態,故即便承受Z軸方向的外力,亦能夠有效地維持連結狀態。Fig. 4 is an enlarged plan view showing a state in which the meshing elements 11 are in meshing state with each other partially cut away. As shown in FIGS. 3 and 4, a groove 114 is formed in the protruding end portion (right end portion) of the head portion 112 of the engaging element 11 along the Y-axis direction.
Further, on the inner side of the concave portion 113 on the front and rear sides of the meshing element 11, a plate-like projection 115 that protrudes to the right at the same height as the groove 114 is formed.
The grooves 114 and the protrusions 115 are configured such that when the pair of engaging element connecting bodies 13 are coupled, the protrusions 115 on the front and rear sides of the engaging elements 11 of the engaging element connecting bodies 13 are fitted to the other engaging elements. The groove 114 of the engaging element 11 of the connecting body 13 is inside.
As a result, the head portion 112 of each of the meshing elements 11 of the one meshing element connecting body 13 and the head portion 112 of each of the meshing elements 11 of the other meshing element connecting body 13 are restrained from each other in the Z-axis direction. In the state, even if the external force in the Z-axis direction is received, the connection state can be effectively maintained.
[滑移拉鍊的縫著之適當的落針點的實施例(1)]
針對滑移拉鍊10的縫著方法及所形成的縫口的落針點的實施例(1),根據第2圖及第5圖進行說明。第5圖,係從後方觀察左側的嚙合元件連結體13之縫口的落針點的圖。
滑移拉鍊10的各嚙合元件連結體13,係藉由後述之鋸齒縫紉機100所形成的鎖縫的縫口對於被縫製物2的端緣部2a進行縫著縫製。因此,於被縫製物2的表面側會藉由上線U形成縫口,於裏面側會藉由下線D形成縫口。[Example (1) of the appropriate needle drop point for the sewing of the sliding zipper]
The embodiment (1) of the sewing method of the slide fastener 10 and the needle drop point of the formed slit will be described with reference to Figs. 2 and 5 . Fig. 5 is a view showing the needle drop point of the slit of the engaging element coupling body 13 on the left side as seen from the rear.
Each of the meshing element connecting bodies 13 of the slide fastener 10 is sewn and sewn to the end edge portion 2a of the workpiece 2 by a slit of a lock stitch formed by the sawtooth sewing machine 100 to be described later. Therefore, a slit is formed on the surface side of the workpiece 2 by the upper thread U, and a slit is formed on the inner side by the lower thread D.
在縫著嚙合元件連結體13之際,係如第2圖所示,藉由鋸齒縫紉機100所進行之三點鋸齒縫的縫製,對於每一個嚙合元件11,形成相對於繩狀體12之嚙合元件11的頭部112側之頭部落針點a1,以及相對於繩狀體12之被縫製物2的端緣部2a側之端緣部落針點a2~a6。該等落針點,係從a1至a6依序形成。
並且,前述嚙合元件11,係藉由以下之以上線U及下線D所形成的縫口t1~t6對於被縫製物2固定。
t1:於落針點a1-a2間形成的縫口
t2:於落針點a2-a3間形成的縫口
t3:於落針點a3-a4間形成的縫口
t4:於落針點a4-a5間形成的縫口
t5:於落針點a5-a6間形成的縫口
t6:於落針點a6-a11(後方相鄰側之嚙合元件11的頭部落針點a1,然而,權宜上為進行區別,於在此之說明及第2圖中係記載為「a11」。於後述之第6圖~第10圖亦相同)間形成的縫口
又,縫製係不限於三點鋸齒縫,為兩點以上的鋸齒縫亦可。When the engaging element connecting body 13 is sewn, as shown in Fig. 2, by the sewing of the three-point serrated slit by the sawtooth sewing machine 100, the meshing with respect to the string body 12 is formed for each of the engaging elements 11. The head tribe point a1 of the head portion 112 of the element 11 and the edge edge a2 to a6 of the end edge portion 2a side of the workpiece 2 of the string body 12 are trimmed. These needle drop points are formed sequentially from a1 to a6.
Further, the engaging elements 11 are fixed to the workpiece 2 by the slits t1 to t6 formed by the lower line U and the lower line D below.
T1: a slit formed between the needle drop points a1-a2
T2: a slit formed between the needle drop points a2-a3
T3: a slit formed between the needle drop points a3-a4
T4: a slit formed between the needle drop points a4-a5
T5: a slit formed between the needle drop points a5-a6
T6: at the needle drop point a6-a11 (the head tribe point a1 of the meshing element 11 on the rear side, however, it is expedient to distinguish it, and is described as "a11" in the description and FIG. The slit formed between the sixth and the tenth drawings to be described later is not limited to the three-point serrated slit, and may be a serrated slit of two or more points.
頭部落針點a1,係位於在Y軸方向接近作為固定對象的嚙合元件11的腳部111的前側的側面116,且在X軸方向相對於繩狀體12為右側且接近該繩狀體12的位置。
就該頭部落針點a1而言,雖鋸齒縫紉機100會對於空無一物的部位進行落針,然而縫紉機100的縫紉針在上升之際能夠滑接於繩狀體12或嚙合元件11以形成上線U的線圈(loop),而能夠被梭捕捉以纏繞於下線D,故能夠於該頭部落針點a1形成以上線U及下線D構成的結節(node)。The head tribe point a1 is located on the side 116 of the front side of the leg portion 111 of the engaging element 11 as a fixed object in the Y-axis direction, and is rightward with respect to the string body 12 in the X-axis direction and close to the string body 12 s position.
In the case of the head tribe point a1, although the serrated sewing machine 100 will perform needle drop on the empty portion, the sewing needle of the sewing machine 100 can be slidably coupled to the string body 12 or the engaging member 11 to form a rising needle. The loop of the upper line U can be caught by the shuttle to be wound around the lower thread D, so that a node formed by the upper line U and the lower line D can be formed at the head tribe point a1.
端緣部落針點a2~a6,皆位於被縫製物2的重疊部分2b,且皆位於在Y軸方向為固定對象的嚙合元件11的腳部111的Y軸方向的寬度的範圍內之區域R1內。
並且,係較佳為:僅端緣部落針點a2~a6當中之端緣部落針點a2、a6之兩點,位於前述區域R1內之以被縫製物2的重疊部分2b的重疊寬度w之一半的寬度w/2作為中心之端緣部2a的前端2aa側的區域R2內。又,於第2圖中,對於區域R1、R2作影線表記,此係用以明確表示各區域的範圍。
另外,該等端緣部落針點a2、a6之兩點,係於前述區域R2內,個別配置於Y軸方向之一端部(前端部)及另一端部(後端部)。The end edge tribe points a2 to a6 are located in the overlapping portion 2b of the object 2 to be sewn, and are located in a region R1 within a range of the width of the leg portion 111 of the engaging element 11 which is a fixed object in the Y-axis direction in the Y-axis direction. Inside.
Further, it is preferable that only two of the edge edge triangulation points a2 and a6 among the edge edge acupuncture points a2 to a6 are located, and the overlapping width w of the overlapping portion 2b of the object 2 to be sewn in the region R1 is One half of the width w/2 is in the region R2 on the front end 2aa side of the center edge portion 2a. Further, in Fig. 2, the regions R1 and R2 are hatched, and this is for clearly indicating the range of each region.
Further, two points of the edge edge tribe points a2 and a6 are arranged in the region R2, and are disposed at one end (front end portion) and the other end portion (rear end portion) of the Y-axis direction.
又,前述端緣部落針點a2、a6,係較佳為:於前述區域R2內,盡量配置為靠前側及靠後側。
另外,前述端緣部落針點a2、a6,係較佳為:於前述區域R2內,配置為在X軸方向盡量靠端緣部2a的前端2aa。
例如,如第5圖所示,若將被縫製物2反折而形成重疊部分2b,則於被縫製物2的端緣部2a,會形成沿著X-Y平面的平坦部分,以及因反折而彎曲的部分。
前述端緣部落針點a2、a6,係較佳為:在X軸方向配置於因反折而彎曲的部分的寬度v的範圍內。Further, it is preferable that the edge edge tribe points a2 and a6 are disposed in the region R2 as far as possible on the front side and the rear side.
Further, it is preferable that the end edge tribe points a2 and a6 are arranged so as to be in the X-axis direction as far as possible from the front end 2aa of the end edge portion 2a in the X-axis direction.
For example, as shown in Fig. 5, when the object to be sewn 2 is folded back to form the overlapping portion 2b, a flat portion along the XY plane is formed at the edge portion 2a of the object 2 to be sewn, and The curved part.
It is preferable that the edge edge tribe points a2 and a6 are arranged in the range of the width v of the portion bent by the folding in the X-axis direction.
端緣部落針點a3~a5之三點,係於前述區域R1內之比區域R2更遠離端緣部2a的前端2aa之區域內,在Y軸方向為端緣部落針點a2與端緣部落針點a6之間的範圍內,沿著Y軸方向排成一列地配置。The three points of the end edge tribe point a3 to a5 are in the region R1 farther from the front end 2aa of the end edge portion 2a than the region R2, and in the Y-axis direction, the end edge tribe pin point a2 and the edge edge tribe In the range between the needle points a6, they are arranged in a line along the Y-axis direction.
鋸齒縫紉機100,在縫製之際,係使被縫製物2的端緣部2a及一方之嚙合元件連結體13的繩狀體12分別沿著Y軸方向排列,在使該等接近的狀態一邊朝向前方進給,一邊使縫紉針沿著X軸方向擺針,而從前側之嚙合元件11依序對於每個嚙合元件11依序於各落針點a1~a6進行落針,以形成鎖縫的縫口t1~t6而執行縫著縫製。When the sewing machine 100 is sewn, the end portion 2a of the workpiece 2 and the string body 12 of the one of the meshing element connecting bodies 13 are arranged in the Y-axis direction, respectively, and are oriented toward each other. The front feed is performed while the sewing needle is needled in the X-axis direction, and the engaging elements 11 from the front side are sequentially needle-dropped for each of the engaging elements 11 in the respective needle dropping points a1 to a6 to form a lock stitch. Sewing is performed by slits t1 to t6.
藉由前述縫製所形成之由落針點a1-a2之間的上線U及下線D構成的縫口t1與由落針點a6-a11的上線U及下線D構成的縫口t6,係分別形成為跨越固定對象的嚙合元件11的腳部111的Y軸方向兩側的側面116、117。
此係因為端緣部落針點a2、a6之兩點,係於區域R2內,配置於前端部及後端部。
例如,如第6圖之比較例(1)所示,端緣部落針點a2、a6之兩點,若於區域R2內,遠離前端部及後端部而靠近中央部,則縫口t1及縫口t6不會分別跨越側面116、117,而會跨越腳部111的上面(下線D會跨越下面)。又,於第6圖中,省略了端緣部落針點a3、a5的圖示。
然而,如第2圖所示,端緣部落針點a2、a6之兩點,若於區域R2內位於前端部及後端部,則上線U及下線D的縫口t1及縫口t6能夠分別跨越側面116、117。The slit t1 formed by the upper thread U and the lower thread D between the needle drop points a1-a2 formed by the sewing described above and the slit t6 formed by the upper thread U and the lower thread D of the needle drop point a6-a11 are respectively formed. It is a side surface 116, 117 on both sides in the Y-axis direction of the leg portion 111 of the engaging element 11 of the fixed object.
This is because the two points of the end edge tribe points a2 and a6 are in the region R2 and are disposed at the front end portion and the rear end portion.
For example, as shown in the comparative example (1) of Fig. 6, the two points of the end edge tribe points a2 and a6 are separated from the front end portion and the rear end portion and close to the center portion in the region R2, and the slit t1 and The slits t6 do not span the sides 116, 117, respectively, but span the upper surface of the foot 111 (the lower line D will span the underside). Further, in Fig. 6, the illustration of the edge edge tribe points a3, a5 is omitted.
However, as shown in Fig. 2, the two points of the end edge tribe points a2 and a6 are respectively located at the front end portion and the rear end portion in the region R2, and the slits t1 and the slits t6 of the upper thread U and the lower thread D can respectively be respectively Across the sides 116, 117.
前述縫口t1及縫口t6係分別成為跨越側面116、117的狀態,藉此,形成該縫口t1、t6的上線U及下線D會成為抵接於嚙合元件11的腳部111之被縫製物2側的角部的狀態。
藉此,上線U及下線D會從側面116、117以包住嚙合元件11的方式進行保持,故能夠抑制該嚙合元件11沿著Y軸方向移動,並能夠抑制嚙合元件11的頭部112沿著Y軸方向擺動,且能夠抑制嚙合元件11的頭部112繞Y軸擺動。因此,滑移拉鍊製品1,能夠藉由滑件14進行順暢的連結或分離動作。
相對於此,在縫口t1及縫口t6如第6圖般跨越的情形,形成該縫口t1、t6的上線U及下線D不會抵接於腳部111的角部,故無法抑制前述各方向的移動或擺動。另外,難以藉由滑件14進行順暢的連結或分離動作。The slit t1 and the slit t6 are in a state of crossing the side faces 116 and 117, respectively, whereby the upper thread U and the lower thread D forming the slits t1 and t6 are sewn to the leg portion 111 of the engaging element 11 to be sewn. The state of the corner on the object 2 side.
Thereby, the upper thread U and the lower thread D are held from the side faces 116, 117 so as to enclose the engaging elements 11, so that the meshing element 11 can be prevented from moving in the Y-axis direction, and the head 112 edge of the engaging element 11 can be suppressed. The Y-axis direction is swung, and the head 112 of the engaging element 11 can be suppressed from swinging about the Y-axis. Therefore, the slide fastener product 1 can be smoothly connected or separated by the slider 14.
On the other hand, when the slit t1 and the slit t6 are spanned as shown in Fig. 6, the upper line U and the lower line D forming the slits t1 and t6 do not abut against the corners of the leg portion 111, so that the above-mentioned cannot be suppressed. Move or swing in all directions. In addition, it is difficult to perform a smooth connection or separation operation by the slider 14.
另外,為了進行比較,將對於嚙合元件11進行以除了落針點a2及a6以外之落針點a1、a3、a4、a5形成縫口的縫著縫製時的比較例(2)以第7圖表示。
就該比較例(2)而言,形成於落針點a1-a3之間的縫口之上線U及下線D,以及形成於落針點a5-a11之間的縫口之上線U及下線D,即便分別跨越側面116、117,而成為抵接於腳部111之被縫製物2側的角部的狀態時,亦無法獲得與縫口t1、t6相同的效果。
於該比較例(2)中,自嚙合元件11的腳部111的角部遠離者係落針點a3及a5,而非落針點a2及a6,故透過該角部拘束嚙合元件11的效果薄弱,且縫口跨上角部而跨越腳部111的上面的可能性亦會提高,故無法充分抑制前述之嚙合元件11的移動或擺動。Further, for comparison, a comparative example (2) in which the engaging elements 11 are sewn with slits at the needle dropping points a1, a3, a4, and a5 other than the needle dropping points a2 and a6 is shown in Fig. 7 Said.
In the comparative example (2), the upper line U and the lower line D formed at the slit between the needle drop points a1 - a3, and the upper line U and the lower line D formed at the slit between the needle drop points a5 - a11 Even when the side faces 116 and 117 are respectively formed to be in contact with the corner portions of the leg portion 111 on the side of the workpiece 2 to be sewn, the same effects as those of the slits t1 and t6 cannot be obtained.
In the comparative example (2), since the corner portion of the leg portion 111 of the self-engaging element 11 is far from the needle point a3 and a5, instead of the needle drop points a2 and a6, the effect of restraining the meshing member 11 through the corner portion is obtained. The possibility of being weak and the slit crossing the upper corner portion and crossing the upper surface of the leg portion 111 is also increased, so that the above-described movement or swing of the engaging element 11 cannot be sufficiently suppressed.
另外,於落針點恰當的實施例(1)中,係在被縫製物2的重疊部分2b中之比端緣部落針點a2、a6更遠離頭部落針點a1的位置形成端緣部落針點a3~a5。藉此,能夠有效抑制重疊部分2b之被縫製物2的撓曲,故能夠更為有效地抑制嚙合元件11的移動及擺動。
另外,端緣部落針點a3~a5之三點,配置比區域R1更遠離端緣部2a的前端2aa之區域內亦可。此時,因藉由形成於落針點a2-a3之間的縫口t2以及形成於落針點a5-a6之間的縫口t5之上線U及下線D保持重疊部分2b,故能夠抑制重疊部分2b之被縫製物2的撓曲。Further, in the embodiment (1) in which the needle drop point is appropriate, the end edge tribe needle is formed in the overlapping portion 2b of the workpiece 2 to be farther away from the head tribe point a1 than the end edge tribe point a2, a6. Point a3 to a5. Thereby, the deflection of the workpiece 2 in the overlapping portion 2b can be effectively suppressed, so that the movement and the swing of the engaging element 11 can be more effectively suppressed.
Further, the three points of the end edge tribe points a3 to a5 may be arranged in an area farther from the front end 2aa of the end edge portion 2a than the region R1. At this time, since the overlapping portion 2b is held by the slit t2 formed between the needle drop points a2-a3 and the slit t5 formed between the needle drop points a5-a6, the overlapping portion 2b can be suppressed. The deflection of the portion 2b to be sewn 2 .
另外,前述之各個縫口t1~t6皆係鎖縫的縫口,故能夠藉由紗線張力的調節輕易使各嚙合元件11的拘束力提高,而能夠更為有效地抑制嚙合元件11的移動及擺動。Further, since each of the slits t1 to t6 is a slit of the lock stitch, the restraining force of each of the engaging elements 11 can be easily improved by adjusting the yarn tension, and the movement of the engaging member 11 can be more effectively suppressed. And swing.
[滑移拉鍊的縫著之適當的落針點的實施例(2)]
針對滑移拉鍊10的縫著方法及所形成的縫口的落針點的實施例(2),根據第8圖進行說明。第8圖,係將滑移拉鍊10以適當的落針點縫著於被縫製物2的滑移拉鍊製品1A的俯視圖。
該滑移拉鍊製品1A,為了縫著滑移拉鍊10的各嚙合元件連結體13的各嚙合元件11,係形成前述之頭部落針點a1及前述之端緣部落針點a2、a6而進行縫著。另外,並未形成前述之端緣部落針點a3~a5。
就頭部落針點a1及端緣部落針點a2、a6的形成位置而言,係與前述之滑移拉鍊製品1相同。因此,端緣部落針點a2、a6,係設置於被縫製物2的重疊部分2b的區域R2的前端部及後端部,更佳為設置在因反折而彎曲的部分的寬度v的範圍內(參照第2圖、第5圖)。[Example (2) of the appropriate needle drop point of the slippery zipper]
The embodiment (2) of the sewing method of the slide fastener 10 and the needle drop point of the formed slit will be described based on Fig. 8 . Fig. 8 is a plan view showing the slide fastener 10A in which the slide fastener 10 is sewn to the workpiece 2 by a suitable needle drop point.
In the slide fastener product 1A, in order to sew the respective meshing elements 11 of the meshing element connecting bodies 13 of the slide fastener 10, the aforementioned head tribe pin point a1 and the aforementioned edge edge tribe pin points a2, a6 are formed and sewn. With. In addition, the aforementioned edge edge tribe points a3 to a5 are not formed.
The position where the head tribe point a1 and the end edge tribe point a2, a6 are formed is the same as the above-described slip zipper product 1. Therefore, the end edge tribe points a2 and a6 are provided at the front end portion and the rear end portion of the region R2 of the overlapping portion 2b of the workpiece 2, and more preferably in the range of the width v of the portion bent by the refolding. (see Fig. 2 and Fig. 5).
藉由前述落針點a1、a2、a6,在落針點a1-a2之間形成前述之縫口t1,在落針點a2-a6之間形成縫口t7,在落針點a6-a11之間形成前述之縫口t6。By the aforementioned needle drop points a1, a2, a6, the aforementioned slit t1 is formed between the needle drop points a1-a2, and a slit t7 is formed between the needle drop points a2-a6, at the needle drop point a6-a11 The aforementioned slit t6 is formed therebetween.
鋸齒縫紉機100,在縫製之際,係使被縫製物2的端緣部2a及一方之嚙合元件連結體13的繩狀體12分別沿著Y軸方向排列,在使該等接近的狀態一邊朝向前方進給,一邊使縫紉針沿著X軸方向擺針,而從前側之嚙合元件11依序對於每個嚙合元件11依序於各落針點a1、a2、a6進行落針,以依序形成鎖縫的縫口t1、t7、t6而執行縫著縫製。When the sewing machine 100 is sewn, the end portion 2a of the workpiece 2 and the string body 12 of the one of the meshing element connecting bodies 13 are arranged in the Y-axis direction, respectively, and are oriented toward each other. The front feed is performed while the sewing needle is needled in the X-axis direction, and the engaging elements 11 from the front side are sequentially needle-dropped for each of the engaging elements 11 in sequence with the respective needle dropping points a1, a2, and a6, in order. Sewing is performed by forming the slits t1, t7, and t6 of the lock stitch.
在此情形,縫口t1及縫口t6,亦分別形成為跨越固定對象的嚙合元件11的腳部111的Y軸方向兩側的側面116、117。
藉此,上線U及下線D會從側面116、117以包住嚙合元件11的方式進行保持,故能夠抑制該嚙合元件11沿著Y軸方向的移動、頭部112沿著Y軸方向的擺動,以及頭部112繞Y軸的擺動。因此,於滑移拉鍊製品1A,能夠藉由滑件14進行順暢的連結或分離動作。In this case, the slits t1 and the slits t6 are also formed to face the side faces 116, 117 on both sides in the Y-axis direction of the leg portion 111 of the engaging element 11 of the fixed object, respectively.
Thereby, the upper thread U and the lower thread D are held so as to wrap the engaging elements 11 from the side faces 116 and 117, so that the movement of the engaging element 11 in the Y-axis direction and the swing of the head 112 in the Y-axis direction can be suppressed. And the swing of the head 112 about the Y axis. Therefore, in the slide fastener product 1A, the slider 14 can be smoothly connected or separated.
[滑移拉鍊的縫著之適當的落針點的實施例(3)]
針對滑移拉鍊10的縫著方法及所形成的縫口的落針點的實施例(3),根據第9圖進行說明。第9圖,係將滑移拉鍊10以適當的落針點縫著於被縫製物2的滑移拉鍊製品1C的俯視圖。
該滑移拉鍊製品1C,為了縫著滑移拉鍊10的各嚙合元件連結體13的各嚙合元件11,係形成前述之頭部落針點a1及前述之端緣部落針點a2~a6而進行縫著。又,雖形成端緣部落針點a3~a5為佳,但並非必須。
就頭部落針點a1的形成位置而言,係與前述之滑移拉鍊製品1相同。
端緣部落針點a2、a6的形成位置,係關連於前述之滑件14通過被縫製物2上的範圍。於第9圖中之直線S,係表示滑件14的X軸方向之最外側的端部為了進行一對嚙合元件連結體13的連結或分離動作而移動之際所通過的軌跡。亦即,比該直線S更靠嚙合元件連結體13側,即為滑件14通過被縫製物2上的範圍。並且,端緣部落針點a2、a6,係設置於滑件14通過被縫製物2上的範圍內,嚙合元件11的腳部111的Y軸方向的寬度的內側之區域R3內的前端部及後端部。
另一方面,端緣部落針點a3~a5,雖如前述般設置於區域R1內為佳,然而設置於比被縫製物2的重疊部分2b更遠離嚙合元件連結體13處亦可。[Embodiment (3) of the appropriate needle drop point of the slippery zipper]
The embodiment (3) of the sewing method of the slide fastener 10 and the needle drop point of the formed slit will be described based on Fig. 9. Fig. 9 is a plan view showing the slide fastener 10C in which the slide fastener 10 is sewn to the workpiece 2 by a suitable needle drop point.
In the slide fastener product 1C, in order to sew the respective meshing elements 11 of the meshing element connecting bodies 13 of the slide fastener 10, the above-described head tribe pin point a1 and the aforementioned edge edge tribe pin points a2 to a6 are formed and sewn. With. Further, although it is preferable to form the edge edge tribe points a3 to a5, it is not essential.
The position at which the head tribe point a1 is formed is the same as that of the above-described slip zipper article 1.
The position at which the end edge tribe points a2 and a6 are formed is related to the range in which the aforementioned slider 14 passes over the object 2 to be sewn. The straight line S in the ninth diagram indicates the trajectory that is passed when the outermost end portion of the slider 14 in the X-axis direction moves in order to connect or disengage the pair of meshing element connecting bodies 13. That is, the side closer to the meshing element connecting body 13 than the straight line S is the range in which the slider 14 passes over the object 2 to be sewn. Further, the end edge tribe points a2 and a6 are provided in a range in which the slider 14 passes over the object to be sewn 2, and the front end portion in the region R3 inside the width of the leg portion 111 of the engaging element 11 in the Y-axis direction and Back end.
On the other hand, the edge edge acupuncture points a3 to a5 are preferably provided in the region R1 as described above, but may be provided farther from the meshing element connecting body 13 than the overlapping portion 2b of the workpiece 2 to be sewn.
[滑移拉鍊的縫著之落針點的其他例]
針對滑移拉鍊10的縫著方法及所形成的縫口的落針點的其他例,根據第10圖進行說明。第10圖,係將滑移拉鍊10根據落針點之其他例縫著於被縫製物2的滑移拉鍊製品1B的俯視圖。
該滑移拉鍊製品1B,為了縫著滑移拉鍊10的各嚙合元件連結體13的各嚙合元件11,係將前述之頭部落針點a1及前述之端緣部落針點a3~a5雙重形成而進行縫著。另外,並未形成前述之端緣部落針點a2、a6。
就頭部落針點a1及端緣部落針點a3~a5的形成位置而言,係與前述之滑移拉鍊製品1相同。[Other examples of the stitching point of the slippery zipper]
Other examples of the sewing method of the slide fastener 10 and the needle drop point of the formed slit will be described based on Fig. 10 . Fig. 10 is a plan view showing the slide fastener 10B in which the slide fastener 10 is sewn to the workpiece 2 according to another example of the needle drop point.
In the slide fastener product 1B, in order to sew the respective meshing elements 11 of the meshing element connecting bodies 13 of the slide fastener 10, the above-described head tribe pin point a1 and the aforementioned edge edge tribe pin points a3 to a5 are double formed. Sew it. In addition, the aforementioned edge edge tribe points a2, a6 are not formed.
The position where the head tribe point a1 and the end edge tribe point a3 to a5 are formed is the same as the above-described slip zipper product 1.
藉由前述落針點a1、a3~a5,雙重形成有與前述之第7圖的比較例(2)相同的縫口。
鋸齒縫紉機100,在縫製之際,係使被縫製物2的端緣部2a及一方之嚙合元件連結體13的繩狀體12分別沿著Y軸方向排列,在使該等接近的狀態一邊朝向前方進給,一邊使縫紉針沿著X軸方向擺針,而從前側之嚙合元件11依序對於每個嚙合元件11依序於各落針點a1、a3~a5進行落針,以依序形成鎖縫的縫口。
並且,當涵蓋嚙合元件連結體13的全長之縫口的形成結束,便再重複一次,形成涵蓋嚙合元件連結體13的全長之縫,藉此形成雙重的縫口。The same slits as in the comparative example (2) of the seventh drawing described above were formed by the needle dropping points a1, a3 to a5.
When the sewing machine 100 is sewn, the end portion 2a of the workpiece 2 and the string body 12 of the one of the meshing element connecting bodies 13 are arranged in the Y-axis direction, respectively, and are oriented toward each other. When the front feed is performed, the sewing needle is needled in the X-axis direction, and the engaging elements 11 from the front side sequentially drop the needles for each of the engaging elements 11 in the respective needle dropping points a1, a3 to a5, in order. Form the seam of the lock seam.
Further, when the formation of the slit covering the entire length of the engaging element connecting body 13 is completed, it is repeated once again to form a slit covering the entire length of the engaging element connecting body 13, thereby forming a double slit.
因未形成端緣部落針點a2、a6所造成的縫口,故在僅單重進行縫製的情形,會如第7圖之比較例(2)般,嚙合元件11的拘束力降低,而無法充分抑制移動或擺動;然而於該第10圖之例中,係雙重進行縫製,故能夠加強嚙合元件11的拘束力,而能夠充分抑制嚙合元件11的移動或擺動。
又,形成端緣部落針點a2、a6所造成的縫口並且雙重進行縫製,以將嚙合元件11更為穩固地拘束亦可。
另外,更進一步重複形成縫口,形成三重以上的縫口亦可。Since the slits caused by the end edge tribe points a2 and a6 are not formed, in the case where the sewing is performed only by a single weight, as in the comparative example (2) of Fig. 7, the restraining force of the engaging element 11 is lowered, and it is impossible to The movement or the swing is sufficiently suppressed. However, in the example of Fig. 10, the sewing is performed in a double manner, so that the restraining force of the engaging element 11 can be reinforced, and the movement or the swing of the engaging element 11 can be sufficiently suppressed.
Further, the slits formed by the edge edge tribe points a2, a6 are formed and double-stitched to restrain the engaging element 11 more firmly.
Further, it is also possible to repeatedly form the slits to form slits of three or more.
[鋸齒縫紉機]
針對作為適合使用於前述滑移拉鍊製品1之一對嚙合元件連結體13對於被縫製物2的縫著縫製之縫紉機的鋸齒縫紉機100,根據圖式進行說明。
第11圖,係鋸齒縫紉機100的立體圖。[Sawtooth Sewing Machine]
The sawtooth sewing machine 100 which is a sewing machine suitable for use in sewing the sewn element connecting body 13 to the workpiece 2 by one of the above-described slide fastener products 1 will be described with reference to the drawings.
Fig. 11 is a perspective view of the serrated sewing machine 100.
該鋸齒縫紉機100,係具備:縫紉機框架20,係具有縫紉機座部21;壓布件25,係從上方按壓設置於縫紉機座部21的針板24的上面之被縫製物2;針上下移動機構,係對於針板24上的被縫製物2使縫紉針26上下,並且一邊左右擺動一邊進行落針;進布機構,係從針板24的下側藉由進給齒將被縫製物2朝向預定的進布方向進行進給;梭機構,係使下線D纏繞於縫紉針26之上線U;以及拉鍊搬運機構40,係搬運滑移拉鍊10的嚙合元件連結體13。
又,除了拉鍊搬運機構40以外的其他構成,與一般的鋸齒縫紉機所具備之公知的構成相同,故省略圖示並簡要地說明。The sawtooth sewing machine 100 includes a sewing machine frame 20 having a sewing machine seat portion 21, and a press member 25 for pressing the workpiece 2 provided on the upper surface of the needle plate 24 of the sewing machine seat portion 21 from above; the needle up and down moving mechanism The sewing needle 26 is placed up and down with respect to the workpiece 2 on the needle plate 24, and the needle is dropped while swinging left and right. The feeding mechanism guides the object to be sewn 2 from the lower side of the needle plate 24 by the feeding teeth. The feeding direction is performed in a predetermined feeding direction; the shuttle mechanism is such that the lower thread D is wound around the upper thread U of the sewing needle 26; and the zipper conveying mechanism 40 is the engaging element coupling body 13 for carrying the sliding zipper 10.
In addition, the configuration other than the zipper transport mechanism 40 is the same as the well-known configuration of a general sawtooth sewing machine, and therefore, the illustration is omitted and briefly described.
[縫紉機框架]
前述縫紉機框架20,係具備:縫紉機座部21,係位於鋸齒縫紉機100之全體當中的下部;豎立軀幹部22,係於縫紉機座部21的一端部豎設於上方;以及縫紉機臂部23,係從豎立軀幹部22的上端部朝向預定方向延伸而出。
又,於以下之說明中,係以鋸齒縫紉機100的縫紉機座部21及縫紉機臂部23之長度方向為X軸方向,以縫紉機座部21的針板24側為「左」,以豎立軀幹部22側為「右」。
另外,鋸齒縫紉機100,係於針板24上朝向正交於X軸方向的方向搬運被縫製物2及嚙合元件連結體13,以該搬運方向為Y軸方向,並以搬運方向下游側為「前」,以搬運方向上游側為「後」。
另外,以正交於前述X軸方向及Y軸方向的方向為Z軸方向,並以一方為「上」,以另一方為「下」。
又,針對前述之滑移拉鍊製品1所定義的X~Z軸方向,於縫著縫製中,係與於前述鋸齒縫紉機100設置有滑移拉鍊製品1的被縫製物2及嚙合元件連結體13的狀態中為一致。[sewing machine frame]
The sewing machine frame 20 includes a sewing machine seat portion 21 that is located at a lower portion of the entire sawtooth sewing machine 100, and an upright trunk portion 22 that is erected at an upper end of the sewing machine seat portion 21 and a sewing machine arm portion 23 The upper end portion of the upright trunk portion 22 extends in a predetermined direction.
In the following description, the longitudinal direction of the sewing machine seat portion 21 and the sewing machine arm portion 23 of the sawtooth sewing machine 100 is the X-axis direction, and the needle plate 24 side of the sewing machine seat portion 21 is "left" to erect the trunk portion. The 22 side is "right".
In the serrated sewing machine 100, the workpiece 2 and the meshing element connecting body 13 are conveyed in the direction perpendicular to the X-axis direction on the needle plate 24, and the conveyance direction is the Y-axis direction, and the downstream side of the conveyance direction is ""Before", the upstream side of the conveying direction is "rear".
Further, the direction orthogonal to the X-axis direction and the Y-axis direction is the Z-axis direction, and one of the two is "up" and the other is "down".
Further, in the X-Z axis direction defined by the above-described slip fastener product 1, the sewing object 2 and the engaging element coupling body 13 of the slide fastener product 1 are provided in the sawtooth sewing machine 100 in the sewing process. The status is the same.
[針上下移動機構]
針上下移動機構,係具備:針棒27,係保持縫紉針26;縫紉機馬達,係作為縫製的驅動源;上軸,係藉由縫紉機馬達進行旋轉驅動;曲柄機構,係將上軸的旋轉動作轉換為上下方向的往復動作而賦予至針棒27;針棒支承台,係將針棒以能夠上下移動的方式進行支承;以及擺針馬達,係使針棒支承台沿著X軸方向任意移動。
該針上下移動機構,係以對應於縫紉機馬達的轉數的縫製速度使縫紉針26上下移動,並且能夠將縫紉針26的落針位置沿著正交於嚙合元件連結體13的搬運方向之X軸方向任意地移動調節。[Needle up and down moving mechanism]
The needle up-and-down moving mechanism includes a needle bar 27 that holds the sewing needle 26, a sewing machine motor that serves as a driving source for sewing, an upper shaft that is rotationally driven by a sewing machine motor, and a crank mechanism that rotates the upper shaft. It is converted into a reciprocating motion in the vertical direction and is applied to the needle bar 27; the needle bar support table supports the needle bar so as to be movable up and down; and the pendulum motor moves the needle bar support table in the X-axis direction. .
The needle up-and-down moving mechanism moves the sewing needle 26 up and down at a sewing speed corresponding to the number of revolutions of the sewing machine motor, and can position the needle drop position of the sewing needle 26 along the X orthogonal to the conveying direction of the engaging element connecting body 13. The axis direction is arbitrarily moved and adjusted.
[梭機構]
梭機構,係具備設置於針板24的下側的梭,以及從縫紉機馬達對於梭賦予旋轉力的傳達機構。
梭係容納有捲繞了下線D的具備線軸,並且於外周具備鉤(hook)。並且,藉由鉤捕捉通過了縫紉針26的上線的線圈,並使線軸穿過該上線的線圈,藉此使下線D纏繞於上線U而形成結節。
又,梭係能夠使用垂直梭、水平梭等,使用半旋轉、全旋轉之梭皆可。[ Shuttle mechanism]
The shuttle mechanism includes a shuttle provided on the lower side of the needle plate 24 and a transmission mechanism for imparting a rotational force to the shuttle from the sewing machine motor.
The shuttle system accommodates a bobbin that winds the lower thread D, and has a hook on the outer circumference. Then, the coil passing through the upper thread of the sewing needle 26 is caught by the hook, and the bobbin is passed through the coil of the upper thread, whereby the lower thread D is wound around the upper thread U to form a nodule.
Further, the shuttle system can use a vertical shuttle, a horizontal shuttle, etc., and can use a half-rotation or a full-rotation shuttle.
[進布機構]
進布機構,係具備:進給齒,係自針板24的開口部241(參照第12圖)突出沒入;以及進給傳達機構,係對於合成Z軸方向的往復動作及Y軸方向的往復動作並傳達至進給齒。
進給齒,係具備從形成於針板24的開口部241突出沒入的鋸齒狀的齒,進給傳達機構,係自縫紉機馬達獲得動力,並轉換為沿著Z軸方向的往復動作及沿著Y軸方向的往復動作而傳達至進給齒,藉此進給齒會在Y-Z平面內進行前後上下的往復動作合成而成之橢圓運動,並且在橢圓之上部移動之際,齒頂會一邊從開口部241朝向上方突出一邊朝向前方移動,而能夠將被縫製物2朝向前方進給。
另外,該進布機構,能夠任意調節每一針之Y軸方向的被縫製物2的進給量。
另外,構成為於進布機構設置任意調節進布量的進給調節馬達,藉由進給調節馬達調節進給量亦可。[Into the cloth agency]
The feed mechanism includes a feed tooth that protrudes from the opening 241 (see FIG. 12) of the needle plate 24, and a feed transmission mechanism that reciprocates in the Z-axis direction and the Y-axis direction. Reciprocating motion and communicating to the feed teeth.
The feed tooth includes a serrated tooth that protrudes from the opening 241 formed in the needle plate 24, and the feed transmission mechanism obtains power from the sewing machine motor and converts it into a reciprocating motion along the Z-axis direction and along the edge. The reciprocating motion in the Y-axis direction is transmitted to the feed tooth, whereby the feed tooth is moved in an elliptical motion by reciprocating motion in the YZ plane, and when the upper portion of the ellipse moves, the tooth tip is on one side. The protrusion 2 is moved forward toward the front, and the object to be sewn 2 can be fed forward.
Further, the feeding mechanism can arbitrarily adjust the feed amount of the workpiece 2 in the Y-axis direction of each needle.
Further, the feed adjustment mechanism may be provided with a feed adjustment motor that arbitrarily adjusts the feed amount, and the feed adjustment amount may be adjusted by the feed adjustment motor.
[針板]
第12圖,係針板24的立體圖。針板24,係設置於縫紉機座部21的上面之縫紉針26的落針位置,並以使該針板24的上面平坦並且成為與縫紉機座部21的上面同一面的方式進行裝設。
針板24,係矩形的平板,在該針板24的上面的左半邊,沿著該上面使被縫製物2沿著Y軸方向被搬運。[needle board]
Fig. 12 is a perspective view of the needle plate 24. The needle plate 24 is provided at a needle drop position of the sewing needle 26 provided on the upper surface of the sewing machine seat portion 21, and is attached so that the upper surface of the needle plate 24 is flat and is flush with the upper surface of the sewing machine seat portion 21.
The needle plate 24 is a rectangular flat plate, and the object to be sewn 2 is conveyed along the Y-axis direction along the upper half of the upper half of the needle plate 24.
於針板24的中央部,貫穿形成有沿著X軸方向的狹縫狀的針孔242,於針孔242的前後及左側貫穿形成有前述之進給齒所突出沒入之三個開口部241。藉由使針孔242成為沿著X軸方向的狹縫狀,能夠對應於沿著X軸方向的擺針所進行的落針。A slit-shaped pinhole 242 is formed in the central portion of the needle plate 24 so as to penetrate the X-axis direction, and three opening portions in which the aforementioned feed teeth are protruded are formed in the front and rear and the left side of the pinhole 242. 241. By making the pinhole 242 a slit shape along the X-axis direction, it is possible to correspond to the needle drop performed by the needle in the X-axis direction.
另外,於針板24的上面之X軸方向的中央部,形成有沿著Y軸方向之嚙合元件連結體13的進給溝243。該進給溝243,係X軸方向的寬度與嚙合元件11的X軸方向長度幾乎相等或稍微更寬,能夠於進給溝243內容納嚙合元件連結體13,並將該嚙合元件連結體13沿著與被縫製物2的搬運方向相同的Y軸方向進行引導。
又,進給溝243,係深度比嚙合元件11的Z軸方向寬度的一半更淺,使針板24上的被縫製物2對於嚙合元件11配置於該嚙合元件11的Z軸方向的中央。另外,進給溝243的前端部及後端部係形成為溝的內底面為斜坡狀。
另外,前述之針孔242,係形成為橫越進給溝243的Y軸方向中央部。
針板24,係藉由進給溝243,發揮將嚙合元件連結體13朝向與被縫製物2的進給方向相同的Y軸方向進行引導之作為拉鍊導引件的功能。Further, a feed groove 243 of the meshing element connecting body 13 along the Y-axis direction is formed at a central portion of the upper surface of the needle plate 24 in the X-axis direction. The feed groove 243 has a width in the X-axis direction which is almost equal to or slightly wider than the length of the engaging element 11 in the X-axis direction, and the engaging element coupling body 13 can be accommodated in the feeding groove 243, and the engaging element connecting body 13 can be engaged. The guidance is performed in the same Y-axis direction as the conveyance direction of the workpiece 2 to be sewn.
Further, the feed groove 243 is shallower than the half of the width of the engaging element 11 in the Z-axis direction, and the workpiece 2 on the needle plate 24 is placed at the center of the meshing element 11 in the Z-axis direction. Further, the front end portion and the rear end portion of the feed groove 243 are formed such that the inner bottom surface of the groove has a slope shape.
Further, the pinhole 242 described above is formed so as to traverse the center portion of the feed groove 243 in the Y-axis direction.
The needle plate 24 functions as a slide guide that guides the meshing element connecting body 13 in the Y-axis direction that is the same as the feeding direction of the workpiece 2 by the feed groove 243.
[壓布件]
第13圖,係落針位置周邊的立體圖。壓布件25,係藉由設置於縫紉機座部21的支承托架251於針板24上被朝向下方按壓支承。
該壓布件25,係沿著Y軸方向的矩形板狀,於右側的端緣部形成有用以迴避下降的縫紉針26之半橢圓狀的缺口252。該缺口252,從上方觀察時係與針板24的針孔242的左半邊重疊。
壓布件25,係藉由來自支承托架251的按壓力,對於在針板24上被搬運的被縫製物2賦予按壓壓力。
另外,該壓布件25,係能夠藉由令該壓布件25上下升降地壓布件升降馬達253(參照第31圖)調節高度或按壓力。藉此,能夠對應於被縫製物的厚度等而改變按壓壓力。[pressing cloth]
Figure 13, a perspective view of the vicinity of the needle position. The presser 25 is press-supported downward on the needle plate 24 by the support bracket 251 provided in the sewing machine seat portion 21.
The presser 25 is formed in a rectangular plate shape along the Y-axis direction, and a notch 252 having a semi-elliptical shape for avoiding the falling of the sewing needle 26 is formed at the edge portion on the right side. The notch 252 overlaps the left half of the pinhole 242 of the needle plate 24 when viewed from above.
The presser 25 applies a pressing force to the workpiece 2 to be conveyed on the needle board 24 by the pressing force from the support bracket 251.
Further, the presser member 25 can adjust the height or the pressing force by the presser lift motor 253 (refer to Fig. 31) for raising and lowering the presser member 25. Thereby, the pressing pressure can be changed in accordance with the thickness of the object to be sewn or the like.
[拉鍊搬運機構]
第14圖係拉鍊搬運機構40的俯視圖,第15圖係後視圖。
如圖示般,拉鍊搬運機構40,係具備:搬運齒輪41,係具備嚙合於嚙合元件連結體13的嚙合元件11的齒;搬運馬達42,係對於搬運齒輪41賦予旋轉動作;支承機構43,係支承搬運齒輪41;傳達機構48,係從搬運馬達42將旋轉力傳達至搬運齒輪41;以及拉鍊按壓件49,係抑制被搬運齒輪41搬運的嚙合元件連結體13朝向上方脫離。[Zipper handling mechanism]
Fig. 14 is a plan view of the zipper transport mechanism 40, and Fig. 15 is a rear view.
As shown in the figure, the zipper transport mechanism 40 includes a transport gear 41 that includes teeth that mesh with the meshing element 11 of the meshing element connecting body 13 , a transport motor 42 that imparts a rotational motion to the transport gear 41 , and a support mechanism 43 . The transmission mechanism 41 supports the transmission mechanism 48 to transmit the rotational force to the conveyance gear 41 from the conveyance motor 42 and the zipper pusher 49 to prevent the engagement element coupling body 13 conveyed by the conveyance gear 41 from being detached upward.
第16圖,係落針位置周邊的後視圖。
搬運齒輪41,如第13圖及第16圖所示,係於外周具備能夠嚙合於一個沿著Y軸方向的嚙合元件連結體13或是複數個嚙合元件11的頭部112的齒的正齒輪,並藉由支承機構43以能夠繞Z軸回旋轉的方式被支承。
搬運齒輪41,係節距寬度與嚙合元件連結體13的各嚙合元件11的節距一致,其齒寬,係與自嚙合元件11的Z軸方向寬度減去針板24上的進給溝243的深度之寬度幾乎相等。因此,於針板24的進給溝243內被搬運的嚙合元件連結體13的嚙合元件11的上面與搬運齒輪41的上面會位於相同高度。
另外,搬運齒輪41,係配置於落針位置的右方,並配置為對於使各嚙合元件11的頭部112朝向右方的嚙合元件連結體13從右側嚙合。
因此,當對於搬運齒輪41施加有旋轉,則能夠將嚙合元件連結體13沿著Y軸方向進行搬運。Figure 16, a rear view of the vicinity of the needle position.
As shown in FIGS. 13 and 16, the carrier gear 41 is provided with a spur gear having teeth that can be engaged with the meshing element connecting body 13 along the Y-axis direction or the head 112 of the plurality of engaging elements 11 on the outer circumference. And supported by the support mechanism 43 so as to be rotatable about the Z axis.
The conveyance gear 41 has a pitch width which coincides with the pitch of each of the meshing elements 11 of the engaging element connecting body 13, and the tooth width thereof is subtracted from the width of the self-engaging element 11 in the Z-axis direction by the feed groove 243 on the needle plate 24. The width of the depth is almost equal. Therefore, the upper surface of the meshing element 11 of the meshing element coupling body 13 conveyed in the feed groove 243 of the needle plate 24 is located at the same height as the upper surface of the conveyance gear 41.
Further, the conveyance gear 41 is disposed to the right of the needle drop position, and is disposed to engage the engagement element coupling body 13 that faces the head portion 112 of each of the engagement elements 11 from the right side.
Therefore, when the rotation is applied to the conveyance gear 41, the engagement element coupling body 13 can be conveyed in the Y-axis direction.
拉鍊按壓件49,係如第13圖及第16圖所示,於落針位置的前方被支承機構43的基部板45支承,並朝向後方延伸至落針位置。
並且,拉鍊按壓件49的延伸出端部的下面,在落針位置,係抵接或接近針板24的進給溝243內的嚙合元件連結體13的嚙合元件11的上面之高度。
藉此,於進給溝243,能夠抑止嚙合於搬運齒輪41的嚙合元件連結體13相對於搬運齒輪41朝向上方脫離之情事。The zipper pusher 49 is supported by the base plate 45 of the support mechanism 43 in front of the needle drop position as shown in Figs. 13 and 16, and extends rearward to the needle drop position.
Further, the lower surface of the extended end portion of the zipper press member 49 abuts or approaches the height of the upper surface of the engaging element 11 of the engaging element connecting body 13 in the feeding groove 243 of the needle plate 24 at the needle drop position.
Thereby, in the feed groove 243, it is possible to suppress the engagement of the meshing element coupling body 13 that is meshed with the conveyance gear 41 upward with respect to the conveyance gear 41.
另外,該拉鍊按壓件49,係於延伸端部的左側的端緣部形成有用以迴避下降的縫紉針26之半橢圓狀的缺口491。該缺口491,從上方觀察時係與針板24的針孔242的右半邊重疊。Further, the zipper presser 49 is formed with a notch 491 having a semi-elliptical shape for avoiding the falling of the sewing needle 26 at the edge portion on the left side of the extending end portion. The notch 491 is overlapped with the right half of the pinhole 242 of the needle plate 24 when viewed from above.
第17圖,係卸除了支承機構43的基部板45的上罩451及支承臂部44的上罩441的狀態的俯視圖。
如第14圖及第17圖所示,支承機構43,係具備:支承搬運齒輪41的支承臂部44、將支承臂部44進行支承的基部板45、將基部板45以能夠沿著X軸方向滑動的方式支承的滑移導引件46。Fig. 17 is a plan view showing a state in which the upper cover 451 of the base plate 45 of the support mechanism 43 and the upper cover 441 of the support arm portion 44 are removed.
As shown in FIGS. 14 and 17, the support mechanism 43 includes a support arm portion 44 that supports the conveyance gear 41, a base plate 45 that supports the support arm portion 44, and a base plate 45 that can be along the X-axis. A slide guide 46 supported in a slidable manner.
基部板45,係沿著X-Y平面的平板,並以位於落針位置與豎立軀幹部22之間的配置方式,透過滑移導引件46配置於縫紉機座部21上。
該基部板45,係透過支承臂部44支承搬運齒輪41,並且亦支承搬運馬達42及傳達機構48。
又,基部板45,係於上部裝設有上罩451,而覆蓋被基部板45支承的傳達機構48的一部分。The base plate 45 is a flat plate along the XY plane, and is disposed on the sewing machine seat portion 21 through the slide guide 46 so as to be disposed between the needle drop position and the upright trunk portion 22.
The base plate 45 supports the conveyance gear 41 through the support arm portion 44, and also supports the conveyance motor 42 and the transmission mechanism 48.
Further, the base plate 45 is provided with an upper cover 451 attached to the upper portion, and covers a part of the transmission mechanism 48 supported by the base plate 45.
滑移導引件46,係包含固定連結於基部板45的可動塊461,以及沿著X軸方向安裝於縫紉機座部21上的滑軌462,並能夠透過可動塊體461使基部板45沿著X軸方向滑動。The slide guide 46 includes a movable block 461 fixedly coupled to the base plate 45, and a slide rail 462 attached to the sewing machine seat portion 21 along the X-axis direction, and is capable of passing the base plate 45 through the movable block 461. Slide in the X-axis direction.
另一方面,於基部板45的右端部,裝設有用以限制該基部板45之沿著X軸方向的滑動動作的限制托架452。
該限制托架452,係朝向右方延伸,並於該延伸端部以能夠旋轉操作的方式支承有連結螺絲454,於縫紉機座部21,裝設了形成有能夠螺入連結螺絲454的螺孔的固定板453。
並且,在使限制托架452的延伸端部的左面抵接於固定板453的右面的狀態,藉由連結螺絲454彼此連結,藉此能夠將基部板45固定在縫製時的預定位置。另外,若鬆開連結螺絲454而使限制托架452自固定板453朝向右方分離,則能夠使基部板45自預定位置朝向右方移動。若使基部板45朝向右方移動,則基部板45的右端部會抵接於固定板453的左面。該抵接位置,係基部板45的右側的可動極限。On the other hand, at the right end portion of the base plate 45, a restriction bracket 452 for restricting the sliding operation of the base plate 45 in the X-axis direction is provided.
The restricting bracket 452 extends to the right, and a connecting screw 454 is rotatably supported at the extending end, and a screw hole into which the connecting screw 454 can be screwed is formed in the sewing machine seat portion 21. Fixed plate 453.
In addition, the left side of the extending end portion of the restriction bracket 452 is brought into contact with the right side of the fixing plate 453, and the connecting screws 454 are coupled to each other, whereby the base plate 45 can be fixed at a predetermined position at the time of sewing. Further, when the connecting screw 454 is loosened and the restricting bracket 452 is separated from the fixed plate 453 toward the right, the base plate 45 can be moved to the right from the predetermined position. When the base plate 45 is moved to the right, the right end portion of the base plate 45 abuts against the left side of the fixed plate 453. This abutment position is the movable limit of the right side of the base plate 45.
如前述般,基部板45,係透過支承臂部44支承搬運齒輪41,搬運齒輪41,係自相對於被搬運的嚙合元件連結體13的嚙合元件11之右方進行搬運。
前述之基部板45的縫製時的預定位置,係在搬運嚙合元件連結體13時,能夠使搬運齒輪41的齒頂恰當地嚙合於嚙合元件11的頭部112,而能夠妥善地藉由旋轉進行搬運的位置。
並且,在鬆開連結螺絲454而使限制托架452自固定板453分離時,能夠藉由朝向基部板45之右方的移動,解除對於嚙合元件連結體13的嚙合元件11的頭部112的嚙合狀態,而將搬運齒輪41的齒頂隔離於右方。
藉此,例如,能夠輕易進行拉鍊搬運機構40的維護,或自針板24卸除嚙合元件連結體13的作業。As described above, the base plate 45 supports the conveyance gear 41 through the support arm portion 44, and the conveyance gear 41 is conveyed from the right side of the engagement element 11 with respect to the conveyed element coupling body 13 to be conveyed.
The predetermined position at the time of sewing the base plate 45 is such that when the meshing element connecting body 13 is conveyed, the tooth tip of the carrier gear 41 can be properly engaged with the head 112 of the engaging element 11, and can be properly rotated. The location of the move.
When the connecting screw 454 is loosened and the restricting bracket 452 is separated from the fixing plate 453, the head 112 of the engaging element 11 of the engaging element connecting body 13 can be released by the movement toward the right of the base plate 45. In the engaged state, the tooth tip of the carrying gear 41 is isolated to the right.
Thereby, for example, maintenance of the zipper transport mechanism 40 or removal of the engagement of the element connecting body 13 from the needle plate 24 can be easily performed.
支承臂部44,係如第14圖及第17圖所示,於基部板45的左端部,被支承為能夠以沿著Z軸方向的支軸442為中心進行轉動,該支承臂部44的轉動端部係朝向右斜後方。
並且,支承臂部44,係於轉動端部,透過支軸411將搬運齒輪41以能夠旋轉的方式進行支承。
另外,於支承臂部44的轉動端部,裝設有嵌合於搬運齒輪41的外周的齒溝之板簧狀的閂鎖板412。該閂鎖板412,係具有朝向搬運齒輪41以一定彈簧壓進行按壓接觸的突起,而防止搬運齒輪41的反衝。As shown in FIGS. 14 and 17, the support arm portion 44 is supported at the left end portion of the base plate 45 so as to be rotatable about a support shaft 442 along the Z-axis direction, and the support arm portion 44 is supported. The rotating end is oriented obliquely to the right.
Further, the support arm portion 44 is attached to the rotation end portion, and the carrier gear 41 is rotatably supported by the support shaft 411.
Further, a leaf spring-like latch plate 412 fitted to the outer circumferential groove of the conveyance gear 41 is attached to the rotation end portion of the support arm portion 44. The latch plate 412 has a projection that is pressed in contact with the conveyance gear 41 with a constant spring pressure to prevent backlash of the conveyance gear 41.
於支承臂部44的上部固定裝設有上罩441,於該上罩441的前端部連結有拉引彈簧443的一端部。該拉引彈簧443的另一端部係連結於基部板45,而對於使被支承臂部44所支承的搬運齒輪41接近嚙合元件連結體13側的方向賦予張力。An upper cover 441 is fixedly attached to an upper portion of the support arm portion 44, and one end portion of the pull-out spring 443 is coupled to a distal end portion of the upper cover 441. The other end portion of the pull-out spring 443 is coupled to the base plate 45, and tension is applied to a direction in which the conveyance gear 41 supported by the support arm portion 44 approaches the meshing element coupling body 13 side.
另外,於上罩441的轉動端部側,形成有:限制用開口部445,係鬆插有被基部板45固定支承的轉動角度限制板444的延伸端部。
藉此,基部板45上之支承臂部44能夠轉動的角度範圍受到限制,而使搬運齒輪41僅於左方極限位置至右方極限位置之間進行移動。
該能夠轉動的角度範圍,係能夠使搬運齒輪41,從以一定的按壓力令搬運齒輪41的齒妥善地嚙合於位在進給溝243之嚙合元件連結體13的嚙合元件11的頭部112之位置,至搬運齒輪41對於嚙合元件11的頭部112的嚙合狀態完全脫離的位置之間進行移動。
如此,使支承臂部44能夠在預定之角度範圍內轉動,藉此能夠在將基部板45持續保持於縫製時的預定位置的狀態,例如以手工作業使支承臂部44朝向右方轉動,在縫製結束時,解除搬運齒輪41與嚙合元件連結體13的嚙合元件11之嚙合狀態,而能夠將嚙合元件連結體13從針板24上卸除。Further, on the side of the rotation end of the upper cover 441, a restriction opening portion 445 is formed, and an extending end portion of the rotation angle restricting plate 444 fixedly supported by the base plate 45 is loosely inserted.
Thereby, the range of the angle at which the support arm portion 44 on the base plate 45 can be rotated is restricted, and the conveyance gear 41 is moved only between the left limit position and the right limit position.
The rotatable angular range enables the carrier gear 41 to properly engage the teeth of the carrier gear 41 at a head 112 of the engaging member 11 of the engaging element coupling body 13 of the feed groove 243 with a constant pressing force. The position is moved to a position where the conveyance gear 41 is completely disengaged from the meshing state of the head portion 112 of the engaging element 11.
In this way, the support arm portion 44 can be rotated within a predetermined angle range, whereby the support plate portion 44 can be rotated to the right in a state where the base plate 45 is continuously held at a predetermined position at the time of sewing, for example, by manual work. When the sewing is completed, the meshing state of the conveyance gear 41 and the engagement element 11 of the engagement element coupling body 13 is released, and the engagement element coupling body 13 can be removed from the needle plate 24.
另外,於支承臂部44的上罩441的上面,裝設有搬運齒輪41的原點感測器413及其檢測板414。
檢測板414,係固定裝設於搬運齒輪41的支軸411的上端部,以該支軸411為中心朝向半徑方向延伸。
原點感測器413,係磁性近接感測器。該原點感測器413,係於上罩441的上面,設置在檢測板414繞支軸411進行轉動的範圍內,藉由檢測板414接近原點感測器413而檢測出搬運齒輪41的原點位置。Further, an origin sensor 413 that carries the gear 41 and a detection plate 414 are mounted on the upper surface of the upper cover 441 of the support arm portion 44.
The detecting plate 414 is fixed to the upper end portion of the support shaft 411 of the conveyance gear 41, and extends in the radial direction around the support shaft 411.
The origin sensor 413 is a magnetic proximity sensor. The origin sensor 413 is disposed on the upper surface of the upper cover 441, and is disposed in a range in which the detecting plate 414 rotates about the support shaft 411. The detection plate 414 detects the conveyance gear 41 by approaching the origin sensor 413. Origin position.
搬運馬達42係步進馬達,透過傳達機構48,能夠任意控制搬運齒輪41所造成之嚙合元件連結體13的進給量。
該搬運馬達42,係如第14圖及第15圖所示,在使輸出軸朝向下方的狀態安裝於基部板45上。The conveyance motor 42 is a stepping motor, and the transmission mechanism 48 can arbitrarily control the amount of feed of the meshing element connecting body 13 by the conveyance gear 41.
The conveyance motor 42 is attached to the base plate 45 in a state where the output shaft is directed downward as shown in Figs. 14 and 15 .
傳達機構48,係如第14圖~第17圖所示,具備:主動滑輪481,係固定裝設於搬運馬達42的輸出軸;中間滑輪482,係以能夠旋轉的方式被支承於支承臂部44的支軸442;從動滑輪483,係固定裝設於搬運齒輪41的支軸411;同步皮帶484,係從主動滑輪481經過中間滑輪482跨設於從動滑輪483;以及張力滾輪485,係對於同步皮帶484賦予張力。As shown in FIGS. 14 to 17 , the transmission mechanism 48 includes an active pulley 481 that is fixedly mounted to an output shaft of the transport motor 42 , and an intermediate pulley 482 that is rotatably supported by the support arm The support shaft 442 of the 44; the driven pulley 483 is fixed to the support shaft 411 of the transport gear 41; the timing belt 484 is straddle from the drive pulley 481 to the driven pulley 483 via the intermediate pulley 482; and the tension roller 485 The timing belt 484 imparts tension.
前述中間滑輪482,係能夠對於支承臂部44的支軸442旋轉,且中間滑輪482能夠獨立於支承臂部44的轉動動作進行旋轉。
相對於此,從動滑輪483,係固定裝設於搬運齒輪41的支軸411,搬運齒輪41亦固定於支軸411。因此,從動滑輪483與搬運齒輪41會同時進行連動旋轉。The intermediate pulley 482 is rotatable with respect to the support shaft 442 of the support arm portion 44, and the intermediate pulley 482 is rotatable independently of the rotation operation of the support arm portion 44.
On the other hand, the driven pulley 483 is fixed to the support shaft 411 of the conveyance gear 41, and the conveyance gear 41 is also fixed to the support shaft 411. Therefore, the driven pulley 483 and the carrying gear 41 are simultaneously rotated in conjunction.
張力滾輪485,係被設置於基部板45的上罩451之雙臂曲柄486所支承,該雙臂曲柄486係連結至拉引彈簧487,該拉引彈簧487,係對於使張力滾輪485從同步皮帶484的外側朝向內側進行壓接的方向賦予張力。The tension roller 485 is supported by a bell crank 486 disposed on the upper cover 451 of the base plate 45. The bell crank 486 is coupled to a pull spring 487 for synchronizing the tension roller 485. The tension is applied to the direction in which the outer side of the belt 484 is pressed toward the inner side.
另外,該張力滾輪485,係如第17圖所示,以使同步皮帶484成為依序連接主動滑輪481-中間滑輪482-從動滑輪483之各位置的大致L字型的形狀的方式,壓接於同步皮帶484。
藉由使同步皮帶484維持如此之形狀,即便在進行支承臂部44的轉動操作時,亦能夠減少同步皮帶484的發生鬆弛之情形,而能夠減少搬運馬達42的輸出軸角度與搬運齒輪41的旋轉角度發生角度偏差之情形。In addition, as shown in FIG. 17, the tension roller 485 is formed such that the timing belt 484 is connected in a substantially L-shaped shape at each position of the driving pulley 481 - the intermediate pulley 482 - the driven pulley 483. On the timing belt 484.
By maintaining the timing belt 484 in such a shape, even when the rotation operation of the support arm portion 44 is performed, the occurrence of slack in the timing belt 484 can be reduced, and the output shaft angle of the conveyance motor 42 and the conveyance gear 41 can be reduced. The case where the angle of rotation is angularly offset.
又,如第18圖所示,使傳達機構48的主動滑輪481、中間滑輪482、從動滑輪483皆為帶齒滑輪,使同步皮帶484為帶齒皮帶亦可。Further, as shown in Fig. 18, the drive pulley 481, the intermediate pulley 482, and the driven pulley 483 of the transmission mechanism 48 are all toothed pulleys, and the timing belt 484 may be a toothed belt.
[鋸齒縫紉機所進行之滑移拉鍊製品的縫製動作]
以將前述之第2圖的滑移拉鍊製品1之滑移拉鍊10的左側的嚙合元件連結體13縫著於被縫製物2的端緣部2a的情形為例,針對鋸齒縫紉機100的縫製動作進行說明。[Sewing operation of sliding zipper products by serrated sewing machine]
The sewing operation of the sawtooth sewing machine 100 is exemplified by the case where the engaging element connecting body 13 on the left side of the slide fastener 10 of the slide fastener product 1 of the second embodiment is sewn to the end edge portion 2a of the workpiece 2 to be sewn. Be explained.
首先,執行拉鍊搬運機構40的搬運齒輪41之原點檢索。亦即,鋸齒縫紉機100所具備之控制裝置,係驅動搬運馬達42以使搬運齒輪41旋轉,而進行原點感測器413所為之檢測板414的檢測。並且,當檢測出檢測板414,係使搬運馬達42在搬運齒輪41的原點位置停止。
接著,縫紉機的使用者,係旋轉連結螺絲454以解除限制托架452與固定板453的連結狀態,使基部板45朝向右方移動,並使搬運齒輪41退避至落針位置的右方。First, the origin search of the conveyance gear 41 of the zipper conveyance mechanism 40 is performed. In other words, the control device provided in the sawtooth sewing machine 100 drives the transport motor 42 to rotate the transport gear 41, and detects the detection plate 414 of the origin sensor 413. Further, when the detection plate 414 is detected, the conveyance motor 42 is stopped at the origin position of the conveyance gear 41.
Next, the user of the sewing machine rotates the coupling screw 454 to release the connection state between the restriction bracket 452 and the fixed plate 453, moves the base plate 45 to the right, and retracts the conveyance gear 41 to the right of the needle drop position.
接著,縫紉機的使用者,係對於針板24的進給溝243以使開頭的嚙合元件11會位在落針位置的方式設置嚙合元件連結體13,並以使端緣部2a沿著嚙合元件連結體13的左側的方式於壓布件25下設置被縫製物2。
接著,使基部板45移動至左方之縫製時的預定位置,並旋轉連結螺絲454,而再度連結限制托架452與固定板453。Next, the user of the sewing machine sets the engaging element coupling body 13 so that the leading engaging member 11 can be positioned at the needle drop position with respect to the feeding groove 243 of the needle plate 24, so that the end edge portion 2a is along the engaging member. The object to be sewn 2 is placed under the presser member 25 in such a manner as to the left side of the joint body 13.
Next, the base plate 45 is moved to a predetermined position at the time of sewing on the left side, and the fastening screw 454 is rotated to reconnect the restriction bracket 452 and the fixing plate 453.
之後,開始驅動縫紉機馬達。於縫製當中,係以反覆進行對於第2圖中之落針點a1~a6的落針的方式,在每次落針時控制擺針馬達及搬運馬達42。於縫紉機馬達合併設置有編碼器,檢測出每一針之擺針馬達、搬運馬達42的控制時機。After that, start driving the sewing machine motor. In the sewing process, the needle drop of the needle drop points a1 to a6 in Fig. 2 is repeated, and the needle motor and the conveyance motor 42 are controlled every time the needle is dropped. An encoder is incorporated in the sewing machine motor, and the timing of the needle motor and the conveyance motor 42 of each needle is detected.
具體而言,當藉由於落針點a1的落針而開始縫製時,在藉由縫紉機馬達的編碼器所檢測出的適當時機,至下一次落針之前,擺針馬達會執行到達落針點a2為止之朝向左方的擺針,且搬運馬達42會以到達落針點a2為止之朝向前方的移動量執行嚙合元件連結體13之前進進給。
從落針點a2至落針點a3的定位、從落針點a3至落針點a4的定位、從落針點a4至落針點a5的定位、從落針點a5至落針點a6的定位、從落針點a6至下一個嚙合元件11的落針點a1的定位,係全部與前述般同樣地進行。
又,用以進行對於落針點a1~a6的落針之擺針馬達的擺針量、搬運馬達42所造成之前進移動量的具體數值資料,係預先記憶於鋸齒縫紉機100的控制裝置所具備的資料記憶體內,故會在每次落針執行數值資料的讀取。Specifically, when sewing is started by the needle drop of the needle drop point a1, the needle motor will perform the needle arrival point at the appropriate timing detected by the encoder of the sewing machine motor until the next needle drop. In the left direction of the needle a2, the conveyance motor 42 performs the advancement of the engagement element coupling body 13 by the amount of movement toward the front until the needle drop point a2.
Positioning from the needle drop point a2 to the needle drop point a3, positioning from the needle drop point a3 to the needle drop point a4, positioning from the needle drop point a4 to the needle drop point a5, from the needle drop point a5 to the needle drop point a6 The positioning, positioning from the needle drop point a6 to the needle drop point a1 of the next engaging element 11 is performed in the same manner as described above.
Further, specific numerical data of the amount of the pendulum of the needle-shake motor for the needle-dropping points a1 to a6 and the amount of the forward movement caused by the conveyance motor 42 are previously stored in the control device of the sawtooth sewing machine 100. The data is stored in the body, so the reading of the numerical data is performed every time the needle is dropped.
當藉由對於前述落針點a1~a6之反覆落針,使嚙合元件連結體13的所有嚙合元件11對於被縫製物2的縫著縫製結束,則縫紉機馬達、擺針馬達、搬運馬達42停止動作。
接著,縫紉機的使用者,係旋轉連結螺絲454以解除限制托架452與固定板453的連結狀態,使基部板45朝向右方移動,並使搬運齒輪41退避至落針位置的右方。藉此,能夠將被縫製物2及嚙合元件連結體13自針板24上卸除。
又,在僅進行了滑移拉鍊製品1的滑移拉鍊10之其中一方的嚙合元件連結體13的縫著的情形,係亦執行另一方的嚙合元件連結體13的縫著。此時,將另一方的嚙合元件連結體13裝設於針板24的進給溝243,相對於縫著其中一方的嚙合元件連結體13時,被縫製物2的方向係在前後互換的狀態被裝設,並與前述般同樣地執行嚙合元件連結體13的縫著縫製。When the stitching of the engaging elements 2 of the engaging element connecting body 13 is completed by the stitching of the needle dropping points a1 to a6, the sewing machine motor, the needle motor, and the carrying motor 42 are stopped. action.
Next, the user of the sewing machine rotates the coupling screw 454 to release the connection state between the restriction bracket 452 and the fixed plate 453, moves the base plate 45 to the right, and retracts the conveyance gear 41 to the right of the needle drop position. Thereby, the workpiece 2 and the meshing element connecting body 13 can be removed from the needle plate 24.
Moreover, in the case where only the engagement element coupling body 13 of one of the slide fasteners 10 of the slide fastener product 1 is sewn, the other engagement element coupling body 13 is also sewn. At this time, the other engaging element connecting body 13 is attached to the feeding groove 243 of the needle plate 24, and when the engaging element connecting body 13 is sewn to one of the meshing element connecting bodies 13, the direction of the object to be sewn 2 is interchanged before and after. The sewing of the engaging element connecting body 13 is performed in the same manner as described above.
又,如前述般,用以進行對於各落針點a1~a6的落針之擺針馬達的擺針量、搬運馬達42所造成之前進移動量的具體數值資料,係預先記憶於資料記憶體內。
並且,針對於第6圖~第10圖之各落針點進行落針的縫著縫製,亦先於資料記憶體內預備有用以進行對於各落針點的落針之擺針馬達的擺針量、搬運馬達42所造成之前進移動量的具體數值資料,藉此能夠藉由鋸齒縫紉機100執行縫著縫製。Further, as described above, the specific numerical data of the pendulum amount of the needle-shake motor for the needle drop of each of the needle drop points a1 to a6 and the forward movement amount by the transport motor 42 are stored in advance in the data memory. .
Further, the sewing of the needle drop is performed for each of the needle dropping points of Figs. 6 to 10, and the needle amount of the needle needle motor for the needle drop of each needle drop point is prepared in advance in the data memory. The specific numerical data of the amount of advance movement caused by the conveyance motor 42 can thereby perform the sewing sewing by the sawtooth sewing machine 100.
另外,如第19圖所示,於縫紉機座部21設置氣壓缸47亦可;該氣壓缸47,係作為藉由使基部板45沿著X軸方向移動而執行朝向遠離搬運齒輪41的落針位置的方向的移動動作之致動器。該氣壓缸47,係以使活塞桿的動作方向平行於X軸方向的方式設置於縫紉機座部21上,且活塞桿連結於基部板45。
藉此,能夠使基部板45在縫製時的預定位置與使搬運齒輪41自嚙合元件連結體13充分遠離的退避位置之間進行移動。
前述氣壓缸47,係藉由鋸齒縫紉機100的控制裝置控制執行活塞桿的進退動作的電磁閥。具體而言,係進行如下控制:在裝設了被縫製物2及嚙合元件連結體13並結束了搬運馬達42的原點檢索之後,於縫製開始時或縫製開始之前,使基部板45移動至縫製時的預定位置,在縫製結束之後使基部板45移動至退避位置。Further, as shown in Fig. 19, a pneumatic cylinder 47 may be provided in the sewing machine seat portion 21; the pneumatic cylinder 47 performs a needle drop toward the distance away from the conveyance gear 41 by moving the base plate 45 in the X-axis direction. An actuator that moves in the direction of the position. The pneumatic cylinder 47 is provided on the sewing machine seat portion 21 such that the operating direction of the piston rod is parallel to the X-axis direction, and the piston rod is coupled to the base plate 45.
Thereby, the base plate 45 can be moved between a predetermined position at the time of sewing and a retracted position at which the conveyance gear 41 is sufficiently separated from the engagement element coupling body 13.
The pneumatic cylinder 47 controls a solenoid valve that performs a forward and backward movement of the piston rod by a control device of the sawtooth sewing machine 100. Specifically, after the object to be sewn 2 and the meshing element connecting body 13 are installed and the origin search of the transport motor 42 is completed, the base plate 45 is moved to the start of sewing or before sewing starts. The predetermined position at the time of sewing is such that the base plate 45 is moved to the retracted position after the sewing is completed.
[第一實施形態之技術性效果]
於前述之滑移拉鍊製品1中,在第2圖之例,係藉由縫製,形成相對於繩狀體12之嚙合元件11的頭部112側之頭部落針點a1,以及相對於繩狀體12之被縫製物2的端緣部2a側之端緣部落針點a2~a6。
並且,就端緣部落針點a2、a6而言,係設置在:被縫製物2的重疊部分2b內,且在X軸方向係比重疊部分2b的重疊寬度w的二分之一w/2更靠端緣部前端2aa側的範圍內,在Y軸方向係作為嚙合元件11的腳部111的寬度的內側的範圍之區域R2的其中一端部及另一端部之兩個部位。
並且,係進行縫製,使從頭部落針點a1跨越至端緣部落針點a2的縫口t1之上線U及下線D,以及從端緣部落針點a6跨越至相鄰的嚙合元件11的頭部落針點a1(第2圖中之頭部落針點a11)的縫口t6之上線U及下線D,分別跨越嚙合元件11的腳部111的Y軸方向的兩側的側面116、117。[Technical Effect of First Embodiment]
In the above-described slip zipper product 1, in the example of Fig. 2, the head triangulation point a1 with respect to the head 112 side of the engaging element 11 of the string body 12 is formed by sewing, and is relatively rope-like. The edge of the edge portion 2a side of the object to be sewn 2 of the body 12 is a triangular needle point a2 to a6.
Further, in the case of the edge edge tribe points a2 and a6, it is provided in the overlapping portion 2b of the object 2 to be sewn, and in the X-axis direction is one-half of the overlapping width w of the overlapping portion 2b. Further, in the range of the end portion 2aa side of the end portion, two portions of the one end portion and the other end portion of the region R2 which is the inner side of the width of the leg portion 111 of the engaging element 11 are formed in the Y-axis direction.
And, sewing is performed so that the sub-tribe pin point a1 crosses the upper edge U and the lower thread D of the slit t1 of the end edge tribe pin point a2, and the head tribe that crosses from the edge edge cue point a6 to the adjacent engaging element 11 The line U and the lower line D of the slit t6 of the stitch point a1 (the head stitch point a11 in the second figure) cross the side faces 116 and 117 on both sides in the Y-axis direction of the leg portion 111 of the engaging element 11, respectively.
藉此,縫口t1、t6的上線U及下線D會抵接於嚙合元件11的腳部111的被縫製物2側的角部,故能夠以穩固地包住嚙合元件11的方式進行保持,故能夠減少並抑制嚙合元件11沿著Y軸方向的移動、嚙合元件11的頭部112沿著Y軸方向的擺動,以及嚙合元件11的頭部112繞Y軸的擺動等。因此,能夠良好地縫著滑移拉鍊10,並且滑移拉鍊製品1能夠藉由滑件14進行順暢的連結或分離動作。Thereby, the upper thread U and the lower thread D of the slits t1 and t6 abut against the corner portion of the leg portion 111 of the engaging element 11 on the object 2 to be sewn, so that the meshing element 11 can be stably held. Therefore, it is possible to reduce and suppress the movement of the engaging element 11 in the Y-axis direction, the swing of the head portion 112 of the engaging element 11 in the Y-axis direction, the swing of the head portion 112 of the engaging element 11 about the Y-axis, and the like. Therefore, the slide fastener 10 can be sewn well, and the slide fastener product 1 can be smoothly connected or separated by the slider 14.
又,就第8圖及第9圖之例所示之滑移拉鍊製品1A、1C而言,亦藉由包含了前述之端緣部落針點a2、a6的端緣部落針點將嚙合元件連結體13縫著於被縫製物2,故與第2圖之例相同,能夠減少並抑制嚙合元件11沿著Y軸方向的移動、嚙合元件11的頭部112沿著Y軸方向的擺動,以及嚙合元件11的頭部112繞Y軸的擺動等,而能夠良好地縫著滑移拉鍊10,並且滑移拉鍊製品1能夠藉由滑件14進行順暢的連結或分離動作。Further, in the case of the slide zipper products 1A, 1C shown in the examples of Figs. 8 and 9, the engaging element joints are also joined by the end edge tribe stitches including the aforementioned edge edge tribe points a2, a6. 13 is sewn to the object to be sewn 2, so that the movement of the engaging element 11 in the Y-axis direction, the swing of the head portion 112 of the engaging element 11 in the Y-axis direction, and the meshing can be reduced and suppressed as in the example of Fig. 2 The head portion 112 of the element 11 swings around the Y-axis, and the sliding slide fastener 10 can be satisfactorily sewn, and the slide fastener product 1 can be smoothly coupled or separated by the slider 14.
另外,就端緣部落針點a3~a5而言,係設置在被縫製物2的重疊部分2b的區域R1內,且比端緣部落針點a2、a6更遠離嚙合元件11的位置。
作為藉由該等端緣部落針點a3~a5所形成的縫口t2~t5之縫紉線的上線U及下線D,能夠使在重疊部分2b重疊的被縫製物2的布料彼此維持密接狀態,故能夠抑制重疊部分2b產生撓曲、變形之情事。
因此,能夠減少並抑制嚙合元件11沿著Y軸方向的移動、嚙合元件11的頭部112沿著Y軸方向的擺動,以及嚙合元件11的頭部112繞Y軸的擺動等。另外,伴隨於此,滑移拉鍊製品1,能夠藉由滑件14進行更為順暢的連結或分離動作。
另外,就端緣部落針點a3~a5而言,係亦能夠設置在比被縫製物2的重疊部分2b的區域R1更遠離嚙合元件11的位置。此時,雖無法藉由上線U及下線D的結節直接地使在重疊部分2b重疊的被縫製物2的布料彼此維持密接狀態,然而縫口t2、t5會按壓在重疊部分2b重疊的被縫製物2的布料,故能夠抑制重疊部分2b產生撓曲、變形之情事。Further, the edge edge acupuncture points a3 to a5 are provided in the region R1 of the overlapping portion 2b of the object 2 to be sewn, and are located farther from the meshing element 11 than the edge edge tribe pin points a2 and a6.
As the upper thread U and the lower thread D of the sewing thread of the slits t2 to t5 formed by the edge edge acupuncture points a3 to a5, the fabrics of the workpiece 2 to be overlapped in the overlapping portion 2b can be kept in close contact with each other. Therefore, it is possible to suppress the occurrence of deflection and deformation of the overlapping portion 2b.
Therefore, it is possible to reduce and suppress the movement of the engaging element 11 in the Y-axis direction, the swing of the head portion 112 of the engaging element 11 in the Y-axis direction, the swing of the head portion 112 of the engaging element 11 about the Y-axis, and the like. Further, along with this, the slide fastener product 1 can be more smoothly connected or separated by the slider 14.
Further, in the case of the edge edge tribe points a3 to a5, it is also possible to provide a position farther from the engaging element 11 than the region R1 of the overlapping portion 2b of the object 2 to be sewn. At this time, the fabrics of the workpieces 2 to be overlapped in the overlapping portion 2b cannot be directly adhered to each other by the nodules of the upper thread U and the lower thread D. However, the slits t2 and t5 are pressed against the overlapped portion 2b. Since the cloth of the object 2 is used, it is possible to suppress the occurrence of deflection and deformation of the overlapping portion 2b.
特別是,各縫口t1~t7,因藉由鎖縫的縫口形成,故藉由調節紗線張力,能夠輕易形成穩固的結節,而能夠減少並抑制嚙合元件11沿著Y軸方向的移動、嚙合元件11的頭部112沿著Y軸方向的擺動,以及嚙合元件11的頭部112繞Y軸的擺動等。並且,滑移拉鍊製品1,能夠藉由滑件14進行更為順暢的連結或分離動作。In particular, since the slits t1 to t7 are formed by the slit of the lock seam, the stable nodules can be easily formed by adjusting the yarn tension, and the movement of the engaging member 11 along the Y-axis direction can be reduced and suppressed. The head 112 of the engaging element 11 swings in the Y-axis direction, and the head 112 of the engaging element 11 swings about the Y-axis or the like. Further, the slide fastener product 1 can be more smoothly connected or separated by the slider 14.
另外,於前述之鋸齒縫紉機100中,拉鍊搬運機構40,係具備:搬運齒輪41,係具備嚙合於嚙合元件連結體13的嚙合元件11的齒;搬運馬達42,係對於搬運齒輪41賦予旋轉動作;以及針板24,係將嚙合元件連結體13朝向與被縫製物2的進給方向相同的方向進行引導。
藉此,能夠妥善地執行用以對於前述之各落針點a1~a6的定位之縫紉針26的擺針、被縫製物2的搬運、嚙合元件連結體13的進給。
特別是,雖以往的縫紉機難以搬運如嚙合元件連結體13般將複數個嚙合元件11沿著搬運方向連結之連續凹凸者,然而,鋸齒縫紉機100,能夠以使搬運齒輪41的齒嚙合於嚙合元件連結體13之連續的嚙合元件11的頭部112的方式進行搬運,故能夠以良好的精度將嚙合元件連結體13任意地搬運至目標位置。
因此,能夠精度良好地對於落針點a1~a6進行落針,而能夠妥善地進行嚙合元件連結體13對於被縫製物2之縫著縫製。In the zigzag sewing machine 100, the zipper transport mechanism 40 includes a transport gear 41 that includes teeth of the meshing element 11 that meshes with the meshing element connecting body 13, and a transport motor 42 that imparts a rotational motion to the transport gear 41. And the needle plate 24 guides the meshing element coupling body 13 in the same direction as the feeding direction of the workpiece 2 to be sewn.
Thereby, the needle of the sewing needle 26 for positioning the respective needle dropping points a1 to a6, the conveyance of the workpiece 2, and the feeding of the engaging element connecting body 13 can be performed.
In particular, in the conventional sewing machine, it is difficult to convey the continuous irregularities in which the plurality of engaging elements 11 are coupled in the conveying direction as in the meshing element connecting body 13, but the serrated sewing machine 100 can engage the teeth of the carrying gear 41 to the engaging elements. Since the head 112 of the continuous engaging element 11 of the connecting body 13 is conveyed, the engaging element connecting body 13 can be arbitrarily conveyed to the target position with good precision.
Therefore, it is possible to accurately perform the needle drop on the needle drop points a1 to a6, and the seam of the meshing element connecting body 13 with respect to the workpiece 2 can be properly performed.
另外,作為拉鍊導引件的針板24,係具有將嚙合元件連結體13的複數個嚙合元件11沿著與被縫製物2的進給方向相同的方向進行引導的進給溝243,故在嚙合元件11的頭部112嚙合於搬運齒輪41的齒之際,亦能夠以使嚙合元件連結體13不致脫離進給方向的方式穩定地進行維持,而能夠以更為良好的精度對於落針點a1~a6進行落針。Further, the needle plate 24 as the zipper guide has a feed groove 243 for guiding the plurality of meshing elements 11 of the meshing element connecting body 13 in the same direction as the feeding direction of the workpiece 2, so When the head portion 112 of the meshing element 11 is engaged with the teeth of the carrier gear 41, it can be stably maintained so that the meshing element connecting body 13 does not come out of the feeding direction, and the needle drop point can be more accurately performed. A1 to a6 perform needle drop.
另外,鋸齒縫紉機100,係具備抑制藉由搬運齒輪41所搬運的嚙合元件連結體13朝向上方脫離的拉鍊按壓件49,故在嚙合元件11的頭部112嚙合於搬運齒輪41的齒之際,亦能夠以使嚙合元件連結體13不致朝向上方脫離的方式穩定地進行維持,而能夠以更為良好的精度對於落針點a1~a6進行落針。In addition, the zigzag sewing machine 100 is provided with a zipper puller 49 that prevents the meshing element connecting body 13 conveyed by the transport gear 41 from being detached upward. Therefore, when the head portion 112 of the meshing element 11 is engaged with the teeth of the transport gear 41, It is also possible to stably maintain the meshing element coupling body 13 so as not to be disengaged upward, and it is possible to perform needle drop with respect to the needle drop points a1 to a6 with more excellent precision.
另外,搬運齒輪41,係藉由支承臂部44以能夠沿著遠離落針位置的方向移動的方式被支承,故能夠輕易將嚙合元件連結體13自針板24卸除,而能夠使作業性提升。Further, since the conveyance gear 41 is supported by the support arm portion 44 so as to be movable in a direction away from the needle drop position, the engagement element coupling body 13 can be easily removed from the needle plate 24, and workability can be achieved. Upgrade.
另外,搬運齒輪41,係與搬運馬達42及傳達機構48一起被基部板45支承,且搬運齒輪41藉由滑移導引件46以能夠沿著遠離落針位置的方向移動的方式被支承,故能夠輕易將嚙合元件連結體13自針板24卸除,而能夠使作業性提升。
並且,因搬運齒輪41與搬運馬達42及傳達機構48一起移動,故在移動時,能夠抑制搬運齒輪41發生原點位移之情事,且在遠離落針位置之後回歸至縫製作業之際,能夠省略原點檢索等而迅速地進行縫著縫製,而能夠使作業效率提升。Further, the conveyance gear 41 is supported by the base plate 45 together with the conveyance motor 42 and the transmission mechanism 48, and the conveyance gear 41 is supported by the slide guide 46 so as to be movable in a direction away from the needle drop position. Therefore, the engaging element connecting body 13 can be easily removed from the needle plate 24, and the workability can be improved.
Further, since the conveyance gear 41 moves together with the conveyance motor 42 and the transmission mechanism 48, it is possible to suppress the occurrence of the origin displacement of the conveyance gear 41 during the movement, and it is possible to omit the return to the sewing operation after leaving the needle drop position. The seam sewing can be quickly performed by the origin search or the like, and the work efficiency can be improved.
另外,在藉由作為致動器的氣壓缸47執行搬運齒輪41的基部板45所進行的移動動作時,不需手工作業,而能夠減輕作業負擔、使作業高速化等。In addition, when the movement operation of the base plate 45 of the conveyance gear 41 is performed by the pneumatic cylinder 47 as an actuator, it is possible to reduce the work load and speed up the work without requiring manual work.
另外,鋸齒縫紉機100,係具備控制裝置;該控制裝置,係進行如下控制:在每次落針時,於根據縫紉機馬達的編碼器的檢測之預定的時機驅動搬運馬達42,使嚙合元件連結體13以至下個落針點為止之朝向進給方向的移動量進行移動。藉此,對於嚙合元件連結體13的搬運方向而言,能夠將嚙合元件連結體13搬運至作為對於被縫製物2之縫著縫製的目標之落針點,而能夠輕易地進行妥善的縫著縫製。Further, the sawtooth sewing machine 100 is provided with a control device that controls the conveyance motor 42 to drive the element coupling body at a predetermined timing according to the detection of the encoder of the sewing machine motor every time the needle is dropped. 13 moves until the next needle drop point moves toward the feed direction. With this configuration, the meshing element coupling body 13 can be conveyed to the needle drop point which is the target for the sewing of the workpiece 2 in the conveyance direction of the meshing element connecting body 13, and can be easily sewn. Sewing.
另外,鋸齒縫紉機100,係具備控制裝置;該控制裝置,係進行如下控制:在每次落針時,於根據縫紉機馬達的編碼器的檢測之預定的時機驅動擺針馬達,使縫紉針以至下個落針點為止的擺針量進行擺針。藉此,對於正交於嚙合元件連結體13的搬運方向而言,能夠將縫紉針移動至作為對於被縫製物2之縫著縫製的目標之落針點,而能夠更輕易地進行妥善的縫著縫製。Further, the sawtooth sewing machine 100 is provided with a control device that controls the needle motor to be driven at a predetermined timing according to the detection of the encoder of the sewing machine motor every time the needle is dropped, so that the sewing needle is even lower. The number of pendulums up to the needle point is placed on the needle. With this, it is possible to move the sewing needle to the needle drop point which is the target for the sewing of the workpiece 2 in the direction perpendicular to the conveyance direction of the meshing element connecting body 13, and it is possible to more easily perform the proper stitching. Sewing.
[拉鍊搬運機構之其他例(1)]
於前述之拉鍊搬運機構40中,雖例示了支承搬運齒輪41的支軸411平行於Z軸方向進行配置的情形,然而支軸411的方向不限於此。
例如,如第20圖及第21圖所示之拉鍊搬運機構40A般,使搬運齒輪41A的旋轉中心朝向水平方向,例如X軸方向亦可;該搬運齒輪41A,係於外周具備嚙合於嚙合元件11的齒,且節距寬度與嚙合元件連結體13的各嚙合元件11的節距一致。又,於第21圖省略了縫紉針26的圖示。[Other examples of zipper transport mechanism (1)]
In the above-described zipper transport mechanism 40, the support shaft 411 that supports the transport gear 41 is arranged parallel to the Z-axis direction. However, the direction of the support shaft 411 is not limited thereto.
For example, as in the zipper transport mechanism 40A shown in FIGS. 20 and 21, the rotation center of the conveyance gear 41A may be oriented in the horizontal direction, for example, in the X-axis direction, and the conveyance gear 41A may be engaged with the engagement member on the outer circumference. The teeth of 11 and the pitch width coincide with the pitch of each of the engaging elements 11 of the engaging element coupling body 13. Further, the illustration of the sewing needle 26 is omitted in Fig. 21.
該拉鍊搬運機構40A,係具備:支軸411A,係支承搬運齒輪41A且平行於X軸方向;搬運馬達42A,係將輸出軸朝向X軸方向配置;主動滑輪481A,係藉由搬運馬達42A進行旋轉;從動滑輪483A,係固定裝設於支軸411A;以及同步皮帶484A,係從主動滑輪481A跨設至從動滑輪483A。
此時,搬運齒輪41A,係於針板24的下側,配置為:使搬運齒輪41A的上側的齒頂通過形成於針板24的開口部,從下側嚙合於進給溝243內之嚙合元件連結體13的嚙合元件11的頭部112。The zipper transport mechanism 40A includes a support shaft 411A that supports the transport gear 41A and is parallel to the X-axis direction, a transport motor 42A that arranges the output shaft in the X-axis direction, and an active pulley 481A that is transported by the transport motor 42A. Rotating; the driven pulley 483A is fixedly mounted on the support shaft 411A; and the timing belt 484A is straddle from the drive pulley 481A to the driven pulley 483A.
At this time, the conveyance gear 41A is disposed on the lower side of the needle plate 24, and is disposed such that the upper tooth tip of the conveyance gear 41A passes through the opening formed in the needle plate 24, and meshes with the engagement groove 243 from the lower side. The head 112 of the engaging element 11 of the element connecting body 13.
如此,即便是構成為使搬運齒輪41A繞著平行於X軸方向的水平軸旋轉的拉鍊搬運機構40A,亦能夠與拉鍊搬運機構40同樣地良好地搬運嚙合元件連結體13。In this manner, even if the zipper transport mechanism 40A that rotates the transport gear 41A about the horizontal axis parallel to the X-axis direction, the meshing element coupling body 13 can be transported satisfactorily in the same manner as the zipper transport mechanism 40.
又,就如此之般使搬運齒輪41A繞X軸(繞水平軸)旋轉的拉鍊搬運機構40A而言,如第22圖及第23圖所示,將搬運齒輪41A配置於針板24的上側,而使搬運齒輪41A的下側的齒頂從上側嚙合於進給溝243內之嚙合元件連結體13的嚙合元件11的頭部112亦可。
另外,此時,支軸411A、搬運馬達42A、主動滑輪481A、從動滑輪483A、同步皮帶484A等進行動力傳達的構成,亦配置於針板24的上側為佳。In the zipper transport mechanism 40A that rotates the transport gear 41A about the X-axis (around the horizontal axis), as shown in FIGS. 22 and 23, the transport gear 41A is placed on the upper side of the needle plate 24, Further, the tooth tip on the lower side of the conveyance gear 41A may be engaged with the head portion 112 of the engagement element 11 of the engagement element coupling body 13 in the feed groove 243 from the upper side.
In addition, at this time, the configuration in which the support shaft 411A, the conveyance motor 42A, the drive pulley 481A, the driven pulley 483A, the timing belt 484A, and the like are transmitted is also disposed on the upper side of the needle plate 24.
[拉鍊搬運機構之其他例(2)]
另外,於前述之拉鍊搬運機構40中,雖例示了支承搬運齒輪41的支軸411平行於Z軸方向進行配置的情形,然而使支軸411的方向傾斜亦可。
例如,如第24圖所示之拉鍊搬運機構40B般,使搬運齒輪41B的旋轉中心及支軸411B相對於Z軸方向朝向左斜上側傾斜亦可;該搬運齒輪41B,係於外周具備嚙合於嚙合元件11的齒,且節距寬度與嚙合元件連結體13的各嚙合元件11的節距一致。又,於第24圖亦省略了縫紉針26的圖示。[Other examples of zipper transport mechanism (2)]
In the above-described zipper transport mechanism 40, the support shaft 411 that supports the transport gear 41 is arranged parallel to the Z-axis direction, but the direction of the support shaft 411 may be inclined.
For example, as in the zipper transport mechanism 40B shown in Fig. 24, the rotation center of the conveyance gear 41B and the support shaft 411B may be inclined toward the left oblique upper side with respect to the Z-axis direction; the conveyance gear 41B is engaged with the outer circumference. The teeth of the engaging elements 11 are engaged, and the pitch width coincides with the pitch of the respective engaging elements 11 of the engaging element connecting body 13. Further, the illustration of the sewing needle 26 is also omitted in Fig. 24.
該拉鍊搬運機構40B,係具備支軸411B;搬運馬達42B,係將輸出軸平行朝向支軸411B配置;主動滑輪481B,係藉由搬運馬達42B進行旋轉;從動滑輪483B,係固定裝設於支軸411B;以及同步皮帶484B,係從主動滑輪481B跨設至從動滑輪483B。
此時,搬運齒輪41B,係於針板24的上側,配置為:使搬運齒輪41B的左側的齒頂從右斜上側嚙合於針板24的進給溝243內之嚙合元件連結體13的嚙合元件11的頭部112。The zipper transport mechanism 40B includes a support shaft 411B. The transport motor 42B arranges the output shaft parallel to the support shaft 411B. The drive pulley 481B is rotated by the transport motor 42B. The driven pulley 483B is fixedly mounted to the support rod 42B. The shaft 411B; and the timing belt 484B are straddle from the driving pulley 481B to the driven pulley 483B.
At this time, the conveyance gear 41B is disposed on the upper side of the needle plate 24, and is arranged such that the tooth tip on the left side of the conveyance gear 41B is meshed from the upper right side to the meshing element coupling body 13 in the feed groove 243 of the needle plate 24 Head 112 of element 11.
如此,即便是構成為使搬運齒輪41B繞著相對於Z軸方向傾斜的軸旋轉的拉鍊搬運機構40B,亦能夠與拉鍊搬運機構40同樣地良好地搬運嚙合元件連結體13。In the zipper transport mechanism 40B configured to rotate the transport gear 41B about the axis inclined with respect to the Z-axis direction, the meshing element coupling body 13 can be transported satisfactorily in the same manner as the zipper transport mechanism 40.
又,拉鍊搬運機構40A、40B,皆與拉鍊搬運機構40相同地,將搬運齒輪41A、41B支承為能夠朝向遠離嚙合元件連結體13的方向(例如右方)移動,而能夠在搬運齒輪41A、41B的預定位置(嚙合於嚙合元件11的位置)與退避位置(搬運齒輪41充分遠離嚙合元件連結體13的位置)之間移動亦可。此時,搬運馬達42A、42B及自該等將旋轉動作傳達至搬運齒輪41A、41B的各構成,亦被支承為能夠與搬運齒輪41A、41B一起朝向相同方向移動為佳。
另外,拉鍊搬運機構40A、40B,如第19圖之例所試,構成為藉由如氣壓缸47般之致動器在搬運齒輪41A、41B的預定位置與退避位置之間移動為佳。In the same manner as the zipper transport mechanism 40, the zipper transport mechanisms 40A and 40B support the transport gears 41A and 41B so as to be movable in a direction away from the meshing element connecting body 13 (for example, the right side), and can be transported to the gear 41A, The predetermined position of 41B (the position where the meshing element 11 is engaged) and the retracted position (the position where the conveyance gear 41 is sufficiently apart from the meshing element connecting body 13) may be moved. At this time, the conveyance motors 42A and 42B and the respective configurations for transmitting the rotation operation to the conveyance gears 41A and 41B are preferably supported so as to be movable in the same direction together with the conveyance gears 41A and 41B.
Further, as shown in the example of Fig. 19, the zipper transport mechanisms 40A and 40B are preferably configured to move between a predetermined position of the conveyance gears 41A and 41B and the retracted position by an actuator such as the pneumatic cylinder 47.
[第二實施形態]
針對本發明之第二實施形態進行說明。
於前述之拉鍊搬運機構40中,係藉由一個搬運齒輪41搬運嚙合元件連結體13,然而藉由兩個以上的搬運齒輪搬運嚙合元件連結體13亦可。
以下,針對作為本發明之第二實施形態的鋸齒縫紉機100進行說明;該鋸齒縫紉機100,係具備隔著針孔242在前側及後側分別配置有搬運齒輪415C、416C的拉鍊搬運機構40C。[Second embodiment]
A second embodiment of the present invention will be described.
In the above-described zipper transport mechanism 40, the meshing element coupling body 13 is conveyed by one conveyance gear 41, but the meshing element coupling body 13 may be conveyed by two or more conveyance gears.
In the following, the zigzag sewing machine 100 according to the second embodiment of the present invention is described. The zigzag sewing machine 100 includes a slide transport mechanism 40C in which the transport gears 415C and 416C are disposed on the front side and the rear side via the pinhole 242.
又,對於拉鍊搬運機構40C與前述之拉鍊搬運機構40相同的構成係賦予相同的符號,並省略重複之說明。僅針對鋸齒縫紉機100與已說明之構成不同的部分進行說明,對於相同的構成係賦予相同的符號並省略重複之說明。
第25圖係拉鍊搬運機構40C的俯視圖,第26圖係後視圖,第27圖係其特取部分的立體圖,第28圖係俯視圖。The same components as those of the above-described zipper transport mechanism 40 are denoted by the same reference numerals, and the description thereof will not be repeated. Only the components of the sawtooth sewing machine 100 that are different from the above-described configurations will be described, and the same reference numerals will be given to the same components, and the description thereof will not be repeated.
Fig. 25 is a plan view of the zipper transport mechanism 40C, Fig. 26 is a rear view, Fig. 27 is a perspective view of a specific portion thereof, and Fig. 28 is a plan view.
如圖示般,拉鍊搬運機構40C,係具備:兩個搬運齒輪415C、416C,係具備嚙合於嚙合元件連結體13的嚙合元件11的齒;搬運馬達42C,係對於各搬運齒輪415C、416C賦予旋轉動作;以及支承機構43C,係支承各搬運齒輪415C、416C;以及傳達機構48C,係從搬運馬達42C將旋轉力傳達至各搬運齒輪415C、416C。
又,雖該拉鍊搬運機構40C亦具備與前述之拉鍊按壓件49為相同構造的拉鍊按壓件,但省略圖示。As shown in the figure, the zipper transport mechanism 40C includes two transport gears 415C and 416C, and includes teeth that mesh with the meshing elements 11 of the meshing element connecting body 13; and a transport motor 42C that is provided for each of the transport gears 415C and 416C. The rotation operation; the support mechanism 43C supports the respective conveyance gears 415C and 416C; and the transmission mechanism 48C transmits the rotational force from the conveyance motor 42C to the respective conveyance gears 415C and 416C.
Further, the zipper transport mechanism 40C also includes a zipper puller having the same structure as the zipper pusher 49 described above, but is not shown.
[滑移拉鍊的補充說明]
在此,針對滑移拉鍊10C,藉由第29圖及第30圖進行說明。
該滑移拉鍊10C,係具備能夠連結及分離的一對嚙合元件連結體131、132。構成該滑移拉鍊10C的一對嚙合元件連結體131、132,就藉由繩狀體12連結嚙合元件11的部分與嚙合元件連結體13相同,然而其端部構造有差異。
其中一方之嚙合元件連結體131,係如第29圖所示,具備分別設置於連結了複數個嚙合元件11的繩狀體12的其中一端部及另一端部的插銷15、上方擋止件17。
另外,另一方之嚙合元件連結體132,係如第30圖所示,具備設置於連結了複數個嚙合元件11的繩狀體12的其中一端部的盒銷16以及設置於另一端部的上方擋止件17。
又,第29圖及第30圖,係所圖示之各嚙合元件連結體131、132的嚙合元件11的數量比實際上更少。[Additional description of slip zipper]
Here, the slide zipper 10C will be described with reference to FIGS. 29 and 30.
The slide fastener 10C includes a pair of meshing element coupling bodies 131 and 132 that can be coupled and separated. The pair of engaging element coupling bodies 131 and 132 constituting the slide fastener 10C are the same as the meshing element connecting body 13 by the string body 12, but the end structure is different.
As shown in Fig. 29, one of the meshing element connecting bodies 131 includes a pin 15 and an upper stopper 17 which are respectively provided at one end portion and the other end portion of the string body 12 to which the plurality of meshing elements 11 are coupled. .
Further, as shown in Fig. 30, the other engaging element connecting body 132 includes a box pin 16 provided at one end portion of the string body 12 to which the plurality of engaging elements 11 are coupled, and is disposed above the other end portion. Stopper 17.
Further, in Figs. 29 and 30, the number of the engaging elements 11 of the respective engaging element coupling bodies 131, 132 shown is actually smaller than that.
於嚙合元件連結體131中,插銷15及上方擋止件17,係發揮作為止動件的功能以使滑件14不致從繩狀體12的端部脫落。
另外,嚙合元件連結體132的盒銷16,係在滑件14位於嚙合元件連結體131的插銷15側的端部的狀態下,藉由使該滑件14插入,令插銷15與盒銷16彼此匹配的形狀。在該匹配狀態下使滑件14朝向上方擋止件17側進行移動,藉此能夠將嚙合元件連結體131及嚙合元件連結體132之各自的嚙合元件11彼此連結。In the meshing element connecting body 131, the plug pin 15 and the upper stopper 17 function as a stopper so that the slider 14 does not fall off from the end portion of the string body 12.
Further, the box pin 16 of the engaging element connecting body 132 is in a state where the slider 14 is located at the end of the engaging element connecting body 131 on the pin 15 side, and the latch 15 and the box pin 16 are inserted by inserting the slider 14. Shapes that match each other. When the slider 14 is moved toward the upper stopper 17 in the matched state, the meshing elements 11 of the meshing element connecting body 131 and the meshing element connecting body 132 can be coupled to each other.
插銷15及盒銷16(亦有統稱該等為「開啟件」之情形),皆具備用以於被縫製物2的端緣部2a的裏側進行重疊縫著之薄板狀的縫著部151、161,於該等縫著部151、161,形成有沿著繩狀體12的長度方向的複數個穿線孔152、162。
並且,在將嚙合元件連結體131縫著於被縫製物2之際,係對於插銷15的複數個穿線孔152進行落針。另外,在將嚙合元件連結體132縫著於被縫製物2之際,係對於盒銷16的複數個穿線孔162進行落針。The latch 15 and the box pin 16 (which are also collectively referred to as "opening members") are provided with a thin plate-like slit portion 151 for overlapping and sewn on the back side of the edge portion 2a of the workpiece 2 to be sewn, 161, a plurality of threading holes 152, 162 along the longitudinal direction of the string body 12 are formed in the sewn portions 151, 161.
Further, when the meshing element connecting body 131 is sewn to the object to be sewn 2, the plurality of threading holes 152 of the plug pin 15 are dropped. Further, when the engaging element connecting body 132 is sewn to the object to be sewn 2, the plurality of threading holes 162 of the box pin 16 are dropped.
另外,上方擋止件17,與嚙合元件11在前後左右幾乎為相同尺寸,然而並不具有如嚙合元件11般之縮窄的頭部112。並且,上方擋止件17,比嚙合元件11整體上更有厚度,藉此成為將滑件14以不致脫落的方式進行保持的構造。Further, the upper stopper 17 is almost the same size as the engaging element 11 on the front, rear, left and right, but does not have the narrowed head 112 as the engaging element 11. Further, the upper stopper 17 has a larger thickness than the entire engagement element 11, and thus the slider 14 is held so as not to fall off.
[搬運齒輪的配置]
前述嚙合元件連結體131、132,係在該一對嚙合元件連結體131、132進行連結之際使滑件14能夠通過的方式,將插銷15及盒銷16形成為左右寬度比嚙合元件11更小或前後方向比嚙合元件11更長的形狀。
藉由前述之僅具有一個搬運齒輪41的拉鍊搬運機構40搬運其中一端部存在有插銷15或盒銷16的嚙合元件連結體131、132時,在插銷15或盒銷16通過搬運齒輪41之際無法形成嚙合狀態,而有無法以良好的精度進行搬運之虞。[Configuration of handling gears]
The engaging element connecting bodies 131 and 132 form the plug 15 and the box pin 16 so that the left and right widths are larger than the engaging elements 11 so that the slider 14 can pass when the pair of engaging element connecting bodies 131 and 132 are coupled. The small or front-rear direction is longer than the engagement element 11.
When the engaging element coupling bodies 131 and 132 in which the plug pin 15 or the box pin 16 is present at one end portion are conveyed by the above-described zipper transport mechanism 40 having only one transport gear 41, when the latch 15 or the box pin 16 passes the transport gear 41 The meshing state cannot be formed, and there is a possibility that the conveyance cannot be carried out with good precision.
相對於此,拉鍊搬運機構40C,係具備:前側的搬運齒輪415C,係在落針位置(針孔242)的前側嚙合於嚙合元件連結體131、132之一個或複數個嚙合元件11的頭部112;以及後側的搬運齒輪416C,係在落針位置(針孔242)的後側嚙合於嚙合元件連結體131、132之一個或複數個嚙合元件11的頭部112。如此,在構成為隔著落針位置具備了至少兩個搬運齒輪415C、416C的情形,使插銷15或盒銷16通過搬運齒輪415C或416C之其中一方時,另一方的搬運齒輪416C或415C亦能夠嚙合於嚙合元件11,故能夠以良好的精度搬運嚙合元件連結體131、132。
另外,亦能夠良好地進行如倒縫(reverse stiching)般之逆向進給。On the other hand, the zipper transport mechanism 40C includes a front transport gear 415C that meshes with one of the meshing element coupling bodies 131, 132 or the head of the plurality of meshing elements 11 at the front side of the needle drop position (pinhole 242). The rear side carrying gear 416C is engaged with one of the engaging element coupling bodies 131, 132 or the head 112 of the plurality of engaging elements 11 at the rear side of the needle drop position (pinhole 242). As described above, when at least two conveyance gears 415C and 416C are provided via the needle drop position, when the latch 15 or the box pin 16 passes through one of the conveyance gears 415C or 416C, the other conveyance gear 416C or 415C can also be used. Since the meshing element 11 is engaged, the engaging element connecting bodies 131 and 132 can be conveyed with good precision.
In addition, it is also possible to perform reverse feed such as reverse stiching well.
另外,搬運齒輪415C、416C,係與嚙合元件連結體131、132的各嚙合元件11的節距一致的正齒輪,且彼此的節距直徑相同,該等搬運齒輪415C、416C係以其中心於前後方向排列的方式進行配置。並且,搬運齒輪415C、416C,係配置為使中心距離(center distance)比插銷15及盒銷16的前後方向長度更窄。又,在插銷15及盒銷16之其中一方的前後方向的長度比另一方更短的情形,搬運齒輪415C、416C係配置為使前後方向的中心距離比較短之一方的長度更窄。Further, the conveyance gears 415C and 416C are spur gears having the same pitch pitch as the engagement elements 11 of the meshing element coupling bodies 131 and 132, and have the same pitch diameter, and the conveyance gears 415C and 416C are centered on Configure in a front-to-back direction. Further, the conveyance gears 415C and 416C are arranged such that the center distance is narrower than the length of the plug pin 15 and the box pin 16 in the front-rear direction. Further, when the length of one of the plug 15 and the box pin 16 in the front-rear direction is shorter than the other, the conveyance gears 415C and 416C are arranged to be narrower than the length of one of the center distances in the front-rear direction.
[支承機構]
如第25圖及第26圖所示,支承機構43C,係具備:支承搬運齒輪415C、416C及傳達機構48C及搬運馬達42C的上下之基部板451C、452C;以及將基部板451C、452C以能夠沿著X軸方向滑動的方式支承的滑移導引件46C。[support mechanism]
As shown in Figs. 25 and 26, the support mechanism 43C includes upper and lower base plates 451C and 452C that support the conveyance gears 415C and 416C, the transmission mechanism 48C, and the conveyance motor 42C, and the base plates 451C and 452C. A slide guide 46C that is slidably supported in the X-axis direction.
上下之基部板451C、452C,皆係沿著X-Y平面的平板,並以位於落針位置與豎立軀幹部22之間的配置方式,透過滑移導引件46C配置於縫紉機座部21上。
該等基部板451C、452C,係在接近且相向的狀態被連結,並在該等之間,將傳達機構48C的主動滑輪481C、從動滑輪488C、489C以及張力滾輪485C以能夠繞Z軸旋轉的方式支承。
另外,上側的基部板451C係在右端部上面固定支承搬運馬達42C,下側的基部板452C係在左端部下面將前後之搬運齒輪415C、416C以能夠繞Z軸旋轉的方式支承。The upper and lower base plates 451C and 452C are arranged on the sewing machine seat portion 21 via the slide guide 46C so as to be disposed along the XY plane and disposed between the needle drop position and the upright trunk portion 22.
The base plates 451C and 452C are connected in a state of being close to each other, and between these, the driving pulley 481C, the driven pulleys 488C and 489C of the transmission mechanism 48C, and the tension roller 485C are rotatable about the Z axis. Way support.
Further, the upper base plate 451C is fixedly supported by the transport motor 42C on the upper end portion, and the lower base plate 452C is supported on the lower end portion to support the front and rear conveyance gears 415C and 416C so as to be rotatable about the Z-axis.
滑移導引件46C,係包含固定連結於下側的基部板452C的可動塊461C,以及沿著X軸方向安裝於縫紉機座部21上的滑軌462C,並能夠透過可動塊體461C使上下之基部板451C、452C沿著X軸方向滑動。The slide guide 46C includes a movable block 461C fixedly coupled to the lower base plate 452C, and a slide rail 462C attached to the sewing machine seat portion 21 along the X-axis direction, and is movable up and down through the movable block 461C. The base plates 451C and 452C slide in the X-axis direction.
另外,於上側之基部板451C的右端部,裝設有與用以限制上下之基部板451C、452C之沿著X軸方向的滑動動作的前述之限制托架452(參照第14圖)相同的限制托架,然而圖示係省略。並且,藉由該限制托架,能夠將搬運齒輪415C、416C的齒頂調節至恰當地嚙合於被搬運的嚙合元件連結體131或132的嚙合元件11的頭部112之位置。
又,於下側之基部板452C,連結有將上下之基部板451C、452C朝向左方拉引的拉引彈簧443C的其中一端部,而使搬運齒輪415C、416C的齒頂保持在能夠恰當地嚙合於嚙合元件11的位置。
並且,藉由抵抗該拉引彈簧443C而使上下之基部板451C、452C朝向右方移動,能夠輕易進行拉鍊搬運機構40C的維護,或是自針板24卸除嚙合元件連結體131或132的作業。Further, the right end portion of the upper base plate 451C is provided with the same restriction bracket 452 (see FIG. 14) for restricting the sliding operation of the upper and lower base plates 451C and 452C in the X-axis direction. The bracket is limited, however the illustration is omitted. Further, with the restriction bracket, the tooth tips of the conveyance gears 415C and 416C can be adjusted to be properly engaged with the head portion 112 of the engagement element 11 of the conveyed engagement element coupling body 131 or 132.
Further, one end portion of the pull-out spring 443C that pulls the upper and lower base plates 451C and 452C to the left side is connected to the lower base plate 452C, and the tooth tips of the conveyance gears 415C and 416C are appropriately held. Engaged in the position of the engaging element 11.
Further, by moving the upper and lower base plates 451C and 452C to the right side against the pulling spring 443C, the maintenance of the slide transport mechanism 40C can be easily performed, or the engaging element connecting body 131 or 132 can be removed from the needle plate 24. operation.
又,於搬運齒輪415C、416C之任一方,一併設置有用以檢測出其旋轉之原點位置的原點感測器413C(參照第31圖),而能夠檢測出搬運齒輪415C、416C的原點位置。Further, one of the conveyance gears 415C and 416C is provided with an origin sensor 413C (see FIG. 31) for detecting the origin of the rotation, and the original of the conveyance gears 415C and 416C can be detected. Point location.
[傳達機構]
搬運馬達42C係步進馬達,透過傳達機構48C,能夠任意控制搬運齒輪415C、416C所造成之嚙合元件連結體131或132的進給量。
該搬運馬達42C,係如第26圖所示,在使輸出軸朝向下方的狀態安裝於上側之基部板451C上。[communication agency]
The conveyance motor 42C is a stepping motor, and the transmission mechanism 48C can arbitrarily control the feed amount of the meshing element coupling body 131 or 132 by the conveyance gears 415C and 416C.
As shown in Fig. 26, the conveyance motor 42C is attached to the upper base plate 451C with the output shaft facing downward.
傳達機構48C,係如第25圖~第28圖所示,具備:主動滑輪481C,係固定裝設於搬運馬達42C的輸出軸;傳達齒輪482C、483C,係個別嚙合於搬運齒輪415C、416C;從動滑輪488C、489C,係同軸地與傳達齒輪482C、483C的支軸486C、487C連結;同步皮帶484C,係從主動滑輪481C跨設至從動滑輪488C、489C;以及張力滾輪485C,係對於同步皮帶484C賦予張力。The transmission mechanism 48C, as shown in Figs. 25 to 28, includes an active pulley 481C that is fixedly mounted on an output shaft of the transport motor 42C, and transmission gears 482C and 483C that are individually meshed with the transport gears 415C and 416C; The driven pulleys 488C and 489C are coaxially coupled to the support shafts 486C and 487C of the transmission gears 482C and 483C; the timing belt 484C is straddle from the driving pulley 481C to the driven pulleys 488C and 489C; and the tension roller 485C is used for the timing belt. 484C gives tension.
前述主動滑輪481C、從動滑輪488C、489C以及張力滾輪485C係配置於上下之基部板451C、452C之間,傳達齒輪482C、483C以及搬運齒輪415C、416C係配置於下側之基部板452C的下側。The driving pulley 481C, the driven pulleys 488C and 489C, and the tension roller 485C are disposed between the upper and lower base plates 451C and 452C, and the transmission gears 482C and 483C and the conveying gears 415C and 416C are disposed on the lower side of the lower base plate 452C. .
傳達機構48C係如前述般,自從動滑輪488C、489C透過傳達齒輪482C、483C對於搬運齒輪415C、416C賦予旋轉力。
藉此,於搬運齒輪415C、416C的上方不須配置從動滑輪488C、489C等,故能夠將上方空出,而能夠將外徑比前述之搬運齒輪41更小的搬運齒輪415C、416C配置於落針位置周邊的狹窄空間。As described above, the transmission mechanism 48C transmits a rotational force to the conveyance gears 415C and 416C through the transmission gears 482C and 483C from the driven pulleys 488C and 489C.
Therefore, since the driven pulleys 488C and 489C and the like are not disposed above the conveyance gears 415C and 416C, the upper side can be vacated, and the conveyance gears 415C and 416C having the smaller outer diameter than the conveyance gear 41 can be disposed. A narrow space around the needle position.
[對於其他縫紉機的運用]
於前述拉鍊搬運機構40C中係例示設置有兩個繞Z軸的搬運齒輪415C、416C的例子,然而如前述之拉鍊搬運機構40A(參照第20圖)般,於針板的上側或下側,在落針位置的前後各設置一個繞X軸旋轉的搬運齒輪亦可。此時,構成為從搬運馬達透過傳達機構對於各個搬運齒輪同時賦予旋轉為佳。
另外,如前述之拉鍊搬運機構40B(參照第24圖)般,在落針位置的前後各設置一個使旋轉中心對於Z軸方向朝向左斜上側傾斜的搬運齒輪亦可。此時,亦構成為從搬運馬達透過傳達機構對於各個搬運齒輪同時賦予旋轉為佳。[For other sewing machines]
In the zipper transport mechanism 40C, an example in which two transport gears 415C and 416C around the Z-axis are provided is illustrated. However, as described above, the zipper transport mechanism 40A (see FIG. 20) is on the upper side or the lower side of the needle plate. A carrying gear that rotates around the X-axis may be provided before and after the needle drop position. In this case, it is preferable to simultaneously impart rotation to each of the conveyance gears from the conveyance motor transmission means.
Further, as in the above-described zipper transport mechanism 40B (see FIG. 24), a transport gear that tilts the center of rotation toward the left oblique upper side in the Z-axis direction may be provided before and after the needle drop position. At this time, it is preferable to simultaneously impart rotation to each of the conveyance gears from the conveyance motor transmission means.
[縫紉機的控制系]
裝載有前述之拉鍊搬運機構40C的縫紉機100的控制系,係表示於第31圖。裝載有拉鍊搬運機構40C的縫紉機100,係如前述般,適合用於具有第29圖、第30圖所示之嚙合元件連結體131、132的滑移拉鍊10C的縫著。故而,在此,先針對裝載有拉鍊搬運機構40C的縫紉機100的控制系進行說明,針對該縫紉機100所進行之滑移拉鍊10C的縫著控制係後述。
又,拉鍊搬運機構40、40A、40B亦能夠進行滑移拉鍊10C的縫著。[Control system of sewing machine]
The control system of the sewing machine 100 on which the above-described zipper transport mechanism 40C is mounted is shown in Fig. 31. As described above, the sewing machine 100 to which the zipper transport mechanism 40C is attached is suitably used for sewing the slide fastener 10C having the meshing element connecting bodies 131 and 132 shown in Figs. 29 and 30. Therefore, the control system of the sewing machine 100 in which the slide transport mechanism 40C is mounted will be described first, and the sewing control of the slide fastener 10C performed by the sewing machine 100 will be described later.
Further, the zipper transport mechanisms 40, 40A, and 40B can also sew the slide fastener 10C.
如第31圖所示,於縫紉機100的控制裝置90,透過各自的驅動電路105a、106a、107a、42Ca、253a連接有縫紉機馬達105、擺針馬達106、進給調節馬達107、搬運馬達42C、壓布件升降馬達253。
並且,於控制裝置90,透過各自的介面413Ca、93a連接有搬運馬達42C的原點感測器413C、設定輸入部93。
另外,於控制裝置90,透過介面108a連接有檢測出上軸的旋轉角度的編碼器108。
設定輸入部93,係如第32圖所示,於中央具備顯示畫面931,並在其周圍具備複數個輸入開關932~941。對於該設定輸入部93,係輸入用以進行滑移拉鍊10C的縫著控制的各種參數等。針對該等係後述。As shown in Fig. 31, in the control device 90 of the sewing machine 100, the sewing machine motor 105, the needle motor 106, the feed adjustment motor 107, the conveyance motor 42C, and the like are connected to the respective drive circuits 105a, 106a, 107a, 42Ca, and 253a. Pressing piece lift motor 253.
Further, in the control device 90, the origin sensor 413C and the setting input unit 93 of the transport motor 42C are connected to the respective interfaces 413Ca and 93a.
Further, in the control device 90, an encoder 108 that detects the rotation angle of the upper shaft is connected to the transmission interface 108a.
As shown in FIG. 32, the setting input unit 93 includes a display screen 931 at the center and a plurality of input switches 932 to 941 around it. The setting input unit 93 inputs various parameters and the like for performing the sewing control of the slide fastener 10C. This will be described later.
並且,控制裝置90,係具備:CPU91,係對於縫紉機馬達105、擺針馬達106、進給調節馬達107、搬運馬達42C、壓布件升降馬達253進行預定的控制;以及記憶體92,係寫入有用以執行該控制的控制程式及設定資料。Further, the control device 90 includes a CPU 91 that performs predetermined control on the sewing machine motor 105, the needle motor 106, the feed adjustment motor 107, the conveyance motor 42C, and the presser lift motor 253, and the memory 92, which is written Enter the control program and setting data that are useful to perform this control.
[縫紉機所進行之滑移拉鍊的縫著控制的設定參數]
第33圖,係表示縫著滑移拉鍊10C的嚙合元件連結體131時的設定參數的說明圖。該設定參數,係包含關於落針位置的設定參數(控制擺針馬達106及進給調節馬達107的設定參數),以及關於滑移拉鍊10C的嚙合元件連結體131的進給的設定參數(控制搬運馬達42C的設定參數)。
首先,針對關於落針位置的設定參數進行說明。[Setting parameters of the sewing control of the slide zipper by the sewing machine]
Fig. 33 is an explanatory view showing setting parameters when the meshing element connecting body 131 of the slide fastener 10C is sewn. The setting parameters include setting parameters regarding the needle drop position (setting parameters for controlling the needle head motor 106 and the feed adjusting motor 107), and setting parameters for the feeding of the engaging element connecting body 131 of the slide zipper 10C (control) The setting parameter of the conveyance motor 42C).
First, the setting parameters regarding the needle drop position will be described.
第34圖,係表示對於被縫製物2及嚙合元件連結體131的落針位置的說明圖。又,該第34圖,為進行說明,所圖示之嚙合元件連結體131的嚙合元件11的數量比實際上更少。
如第33圖及第34圖所示,對於嚙合元件連結體131的縫著,係藉由針對嚙合元件連結體131的各部位所預定之縫製形態進行運針落針。亦即,嚙合元件連結體131,係藉由依序執行事先選擇了的複數種類的縫製形態而進行縫著。Fig. 34 is an explanatory view showing the needle drop position of the workpiece 2 and the engaging element connecting body 131. Further, in the 34th drawing, for the sake of explanation, the number of the engaging elements 11 of the engaging element coupling body 131 shown in the drawing is smaller than actually.
As shown in FIGS. 33 and 34, the engagement of the engaging element connecting body 131 is performed by the predetermined sewing form for each part of the engaging element connecting body 131. In other words, the meshing element connecting body 131 is sewn by sequentially executing a plurality of sewing patterns selected in advance.
[各種縫製形態之例]
在此,將縫製形態的一部分例示於第35圖A~第36圖D。於各圖中之正方形的一格相當於落針位置,各個格中的數字細表示進行落針的順序。另外,圖中之符號H係左右方向的基準位置,以其作為0,將更右側以正值表示,將更左側以負值表示。[Examples of various sewing patterns]
Here, a part of the sewing form is exemplified in FIGS. 35A to 36D. A square of the squares in each figure corresponds to the needle drop position, and the numbers in the respective cells indicate the order in which the needles are dropped. In addition, the symbol H in the figure is a reference position in the left-right direction, and is represented by 0, and the right side is represented by a positive value, and the left side is represented by a negative value.
第35圖A所示之形態No.1,係所謂鋸齒縫中稱為盲縫(blind stitch)的縫製形態,並形成從上方觀察為梯形的縫口,適合於嚙合元件11的周圍進行落針的情形。在如嚙合元件連結體131般排列有複數個嚙合元件11且將該各嚙合元件11藉由盲縫進行縫著的情形,反覆執行等同於嚙合元件11的數量之根據形態No.1的動作控制。The form No. 1 shown in Fig. 35 is a sewing form called a blind stitch in a zigzag stitch, and a slit having a trapezoidal shape as viewed from above is formed, and is suitable for needle drop around the engaging element 11. The situation. In the case where a plurality of engaging elements 11 are arranged as in the engaging element connecting body 131 and the engaging elements 11 are sewn by a blind slit, the motion control according to the form No. 1 equivalent to the number of the engaging elements 11 is repeatedly performed. .
各號碼的縫製形態,係決定以下事項:由幾個落針位置構成、各落針位置的順序、各落針位置的左右的位置座標(各圖中之α、β、γ、δ)、對於各落針位置之被縫製物2的進給量。就決定縫製形態的該等落針參數而言,能夠使用前述之設定輸入部93任意進行設定。
在縫製之際,以縫製形態所決定的落針位置的順序,控制擺針馬達106以使左右的位置座標符合各落針位置,並控制進給調節馬達107以使進給量符合各落針位置。The sewing form of each number determines the following items: the position of each needle drop position, the order of each needle drop position, and the left and right position coordinates of each needle drop position (α, β, γ, δ in each figure), The feed amount of the workpiece 2 at each needle drop position. The needle drop parameters for determining the sewing form can be arbitrarily set using the setting input unit 93 described above.
At the time of sewing, the needle motor 106 is controlled so that the left and right position coordinates conform to the respective needle drop positions in the order of the needle drop position determined by the sewing form, and the feed adjustment motor 107 is controlled so that the feed amount conforms to each needle drop. position.
第35圖B所示之形態No.2,係所謂鋸齒縫中稱為3點鋸齒的縫製形態,每三點便向左右方向擺動而形成的鋸齒狀(zig-zag)的縫口,此縫製形態亦適合於嚙合元件11的周圍進行落針的情形。在排列有複數個嚙合元件11且將該各嚙合元件11藉由3點鋸齒進行縫著的情形,反覆執行等同於嚙合元件11的數量之根據形態No.2的動作控制。The form No. 2 shown in Fig. 35B is a zigzag-like slit formed by swinging in the left-right direction every three points in a sewing form called a three-point sawtooth in a zigzag stitch. The form is also suitable for the case where the needle is placed around the engaging element 11. In the case where a plurality of engaging elements 11 are arranged and the respective engaging elements 11 are sewn by three-point serrations, the operation control according to the form No. 2 equivalent to the number of the engaging elements 11 is repeatedly performed.
第35圖C所示之形態No.3,係稱為套結(bar tacking)的縫製形態,形成於左右方向以直線狀往復的縫口。該縫製形態,係適合於藉由反覆複數次而防止縫口脫線,或將縫著物緊固固定。The form No. 3 shown in Fig. 35C is a sewing form called bar tacking, and is formed in a slit that reciprocates linearly in the left-right direction. The sewing form is suitable for preventing the seam from being detached by repeating the plurality of times, or fastening and fixing the seam.
第35圖D所示之形態No.4,係稱為鎖縫的縫製形態,於左右方向維持一定的位置朝向後方以一定的間隔形成直線狀的縫口。
第36圖A所示之形態No.5,係稱為鎖縫(倒縫)的縫製形態,於左右方向維持一定的位置朝向前方以一定的間隔形成直線狀的縫口。The form No. 4 shown in Fig. 35D is a sewing form of a lock stitch, and a linear slit is formed at a constant interval toward the rear in a predetermined position in the left-right direction.
The form No. 5 shown in Fig. 36A is a sewing form called a lock stitch (back stitch), and a straight slit is formed at a constant interval toward the front in a predetermined position in the left-right direction.
第36圖B所示之形態No.6,係所謂鋸齒縫中稱為2點鋸齒的縫製形態,每兩點便向左右方向擺動而朝向後方形成鋸齒狀(zig-zag)的縫口。
第36圖C所示之形態No.7,係所謂鋸齒縫中稱為2點鋸齒(倒縫)的縫製形態,每兩點便向左右方向擺動而朝向前方形成鋸齒狀(zig-zag)的縫口。The form No. 6 shown in Fig. 36B is a sewing form called a two-point sawtooth in a zigzag slit, and is swung in the left-right direction every two points to form a zig-zag slit toward the rear.
The form No. 7 shown in Fig. 36C is a sewing form called a two-point sawtooth (back stitch) in the zigzag slit, and is swung in the left-right direction every two points to form a zig-zag toward the front. Sew.
第36圖D所示之形態No.8,係鎖縫的縫製形態,雖形狀與形態No.4相同,但以更短的間隔形成直線狀的縫口。The form No. 8 shown in Fig. 36D is a sewing form of the lock stitch, and the shape is the same as that of the form No. 4, but a straight slit is formed at a shorter interval.
前述縫製形態的參數,能夠使用第32圖所示之設定輸入部93進行設定。該設定輸入部93,能夠藉由進行切換操作,切換顯示於顯示畫面931之表示輸入內容的顯示圖像,而變更周圍的輸入開關932~941所執行的功能的分配。
並且,於第32圖中,係表示輸入縫製形態的落針參數的顯示圖像的顯示狀態。The parameters of the sewing form described above can be set using the setting input unit 93 shown in Fig. 32. The setting input unit 93 can switch the display image indicating the input content displayed on the display screen 931 by switching operation, and can change the assignment of functions performed by the surrounding input switches 932 to 941.
Further, in Fig. 32, the display state of the display image in which the needle drop parameter of the sewing form is input is shown.
第32圖之設定輸入部93之輸入開關932、933,係用以輸入縫製形態的落針位置的增減。
輸入開關934、935,係用以輸入所選擇的落針位置之左右的位置座標的增減。
輸入開關936、937,係用以輸入所選擇的落針位置之被縫製物2的進給量的增減。
輸入開關938、939,係用以輸入落針位置的追加及刪除。
輸入開關940,係用以輸入縫製形態已達最末針。
輸入開關941,係用以確定將輸入開關932~940的輸入操作所設定的內容作為縫製形態的落針參數。The input switches 932 and 933 of the setting input unit 93 in Fig. 32 are used to input the increase or decrease of the needle drop position in the sewing form.
The input switches 934, 935 are used to input the increase or decrease of the position coordinates of the left and right position of the selected needle drop position.
The input switches 936, 937 are used to input the increase or decrease of the feed amount of the workpiece 2 at the selected needle drop position.
Input switches 938, 939 are used to input the addition and deletion of the needle drop position.
The input switch 940 is used to input the sewing pattern to the last needle.
The input switch 941 is used to determine the setting of the input operation of the input switches 932 to 940 as the needle drop parameter of the sewing form.
確定了落針參數的縫製形態的資料,係登錄於記憶體92內。
前述之各號碼的縫製形態,係藉由前述第32圖之設定輸入部93預先設定之所登錄者的一例。
例如,將針對前述之第2圖所示之縫口的a1~a6的落針點決定了前述參數的縫製形態的資料亦登錄於記憶體92內,運用於滑移拉鍊10C的各嚙合元件11的縫著縫製亦可。
同樣地,將針對第7圖所示之縫口的a1、a3~a5的落針點及第8圖所示之縫口的a1、a2、a6的落針點決定了前述參數的縫製形態的資料亦登錄於記憶體92內,運用於滑移拉鍊10C的各嚙合元件11的縫著縫製亦可。The information on the sewing form in which the needle drop parameter is determined is registered in the memory 92.
The sewing form of each of the above numbers is an example of a registered person set in advance by the setting input unit 93 of Fig. 32.
For example, the information on the sewing form in which the needle drop points of a1 to a6 shown in the above-mentioned second drawing are determined in the above-described parameters is also registered in the memory 92, and the engaging elements 11 applied to the slide fastener 10C are applied. The sewing can also be sewn.
Similarly, the needle drop points of a1, a3 to a5 of the slit shown in Fig. 7 and the needle drop points of a1, a2, and a6 of the slit shown in Fig. 8 determine the sewing form of the above parameters. The data is also registered in the memory 92, and the sewing of the engaging elements 11 applied to the slide fastener 10C may be performed.
[關於落針位置的設定參數的具體例]
關於用以進行第34圖之嚙合元件連結體131的縫著縫製之落針位置的設定參數的內容,係根據第33圖的左半邊進行說明。
第34圖中之Ps係表示作為縫紉開始位置的落針位置,Pe係表示作為縫紉結束位置的落針位置。
於第33圖中,「縫紉機步驟」係表示所執行的縫製形態的順序。
「形態No.」係表示於各「縫紉機步驟」中所執行的縫製形態的形態號碼。
「縫紉機針數」係表示所選擇縫製形態執行到第幾針。例如,在縫紉機針數為超過所選擇的縫製形態決定的針數之數目,例如為整數倍的情形,係反覆進行了整數次之縫製形態的縫紉。[Specific example of setting parameters for the needle drop position]
The setting parameters of the needle drop position for performing the seam sewing of the meshing element connecting body 131 of Fig. 34 will be described based on the left half of Fig. 33.
In Fig. 34, Ps indicates the needle drop position as the sewing start position, and Pe indicates the needle drop position as the sewing end position.
In Fig. 33, the "sewing machine step" indicates the order of the sewing form to be executed.
"Form No." indicates the form number of the sewing form executed in each "sewing machine step".
"Number of sewing machine stitches" indicates that the selected sewing pattern is executed to the first stitch. For example, in the case where the number of stitches of the sewing machine is more than the number of stitches determined by the selected sewing form, for example, an integer multiple is repeated, and sewing in an integer number of sewing forms is repeated.
於第33圖之縫紉機步驟0中選擇了形態No.7,縫紉機針數設定為0。
該縫紉機步驟0,係設定了對於第34圖的縫紉開始位置Ps之縫紉針的定位動作。亦即,對應於縫紉機步驟0的設定內容,雖進行擺針以使縫紉針定位於形態No.7的第1針的落針位置,然而因縫紉機針數為0故未進行落針。In the sewing machine step 0 of Fig. 33, the form No. 7 was selected, and the number of sewing machine stitches was set to zero.
In the sewing machine step 0, the positioning operation of the sewing needle with respect to the sewing start position Ps of Fig. 34 is set. That is, corresponding to the setting content of the sewing machine step 0, the needle is placed so that the sewing needle is positioned at the needle drop position of the first needle of the form No. 7. However, since the number of stitches of the sewing machine is 0, the needle drop is not performed.
於第33圖之縫紉機步驟1中選擇了形態No.7,縫紉機針數設定為5。
該縫紉機步驟1,係對應於第34圖之箭號P1,對於從嚙合元件連結體131的前端部突出之繩狀體12的端部,依照形態No.7的落針參數,執行2點鋸齒的5針份的倒縫。In the sewing machine step 1 of Fig. 33, the form No. 7 was selected, and the number of sewing machine stitches was set to 5.
The sewing machine step 1 corresponds to the arrow P1 of Fig. 34, and the end portion of the string body 12 protruding from the front end portion of the engaging element connecting body 131 is subjected to 2-point sawtooth according to the needle drop parameter of the form No. 7. 5 stitches of reverse stitching.
於第33圖之縫紉機步驟2中選擇了形態No.6,縫紉機針數設定為6。
該縫紉機步驟2,係對應於第34圖之箭號P2,對於從嚙合元件連結體131的前端部突出之繩狀體12的端部,依照形態No.6的落針參數,執行2點鋸齒的6針份的倒縫。In the sewing machine step 2 of Fig. 33, the form No. 6 was selected, and the number of sewing machine stitches was set to 6.
This sewing machine step 2 corresponds to the arrow P2 of Fig. 34, and the end portion of the string body 12 protruding from the front end portion of the engaging element connecting body 131 is subjected to 2-point sawtooth according to the needle drop parameter of the form No. 6. 6-pin back slit.
於第33圖之縫紉機步驟3中選擇了形態No.8,縫紉機針數設定為3。
該縫紉機步驟3,係對應於第34圖之箭號P3,沿著上方擋止件17的端部於其左側依照形態No.8的落針參數執行3針份的鎖縫。In the sewing machine step 3 of Fig. 33, the form No. 8 was selected, and the number of sewing machine stitches was set to 3.
The sewing machine step 3 corresponds to the arrow P3 of Fig. 34, and the 3-pin stitching is performed in accordance with the needle drop parameter of the form No. 8 along the end of the upper stopper 17 on the left side thereof.
於第33圖之縫紉機步驟4中選擇了形態No.3,縫紉機針數設定為3。
該縫紉機步驟4,係對應於第34圖之箭號P4,在上方擋止件17與相鄰之嚙合元件11之間跨越繩狀體12的左右,依照形態No.3的落針參數,執行3針份的套結。In the sewing machine step 4 of Fig. 33, the form No. 3 was selected, and the number of sewing machine stitches was set to 3.
The sewing machine step 4 corresponds to the arrow P4 of Fig. 34, and the left and right stoppers 17 and the adjacent engaging elements 11 are spanned to the left and right of the string body 12, and are executed according to the needle drop parameters of the form No. 3. 3 sets of knots.
於第33圖之縫紉機步驟5中選擇了形態No.1,縫紉機針數設定為nx4 (n係嚙合元件連結體131的嚙合元件11的數目,例如,於第34圖之例中n=3)。
該縫紉機步驟5,係對應於第34圖之箭號P5,自嚙合元件11的上側朝向左側,依照形態No.1的落針參數,執行包含4針的盲縫所形成的鋸齒縫。並且,對於所有的嚙合元件11,反覆執行相同的盲縫所形成的鋸齒縫。In the sewing machine step 5 of Fig. 33, the form No. 1 is selected, and the number of stitches of the sewing machine is set to nx4 (the number of the engaging elements 11 of the n-type engaging element connecting body 131, for example, n = 3 in the example of Fig. 34) .
The sewing machine step 5 corresponds to the arrow P5 of Fig. 34, from the upper side of the engaging element 11 toward the left side, and the zigzag slit formed by the blind stitch of 4 stitches is executed in accordance with the needle drop parameter of the form No. 1. Also, for all the engaging elements 11, the zigzag slit formed by the same blind slit is repeatedly executed.
於第33圖之縫紉機步驟6中選擇了形態No.3,縫紉機針數設定為4。
該縫紉機步驟6,係對應於第34圖之箭號P6,在相鄰於插銷15之嚙合元件11與插銷15之間跨越繩狀體12的左右,依照形態No.3的落針參數,執行4針份的套結。In the sewing machine step 6 of Fig. 33, the form No. 3 was selected, and the number of sewing machine stitches was set to 4.
The sewing machine step 6 is performed corresponding to the arrow P6 of Fig. 34, spanning the left and right sides of the string body 12 between the engaging element 11 and the pin 15 adjacent to the plug 15, and performing the needle drop parameter according to the form No. 3. 4-pin set of knots.
於第33圖之縫紉機步驟7中選擇了形態No.4,縫紉機針數設定為7。
該縫紉機步驟7,係對應於第34圖之箭號P7,自插銷15的縫著部151的前端部朝向後端部透過各穿線孔152,依照形態No.4的落針參數,執行7針份的鎖縫。In the sewing machine step 7 of Fig. 33, the form No. 4 was selected, and the number of sewing machine stitches was set to 7.
The sewing machine step 7 corresponds to the arrow P7 of Fig. 34, and passes through the respective threading holes 152 from the front end portion of the sewing portion 151 of the plug pin 15 toward the rear end portion, and performs the 7-pin according to the needle drop parameter of the form No. 4. Part of the lock seam.
於第33圖之縫紉機步驟8中選擇了形態No.5,縫紉機針數設定為6。
該縫紉機步驟8,係對應於第34圖之箭號P8,自插銷15的縫著部151的後端部朝向前端部透過各穿線孔152,依照形態No.5的落針參數,執行6針份之鎖縫的倒縫。In the sewing machine step 8 of Fig. 33, the form No. 5 was selected, and the number of sewing machine stitches was set to 6.
The sewing machine step 8 corresponds to the arrow P8 of Fig. 34, and the rear end portion of the sewn portion 151 of the plug pin 15 passes through the respective threading holes 152 toward the front end portion, and the needle is executed in accordance with the needle drop parameter of the form No. 5. The back seam of the seam.
又,作為關於用以進行前述之第33圖所示之嚙合元件連結體131的縫著縫製的落針位置之設定參數的「縫紉機步驟」、「形態No.」、「縫紉機針數」的設定內容,亦能夠藉由設定輸入部93任意設定。
亦即,該設定輸入部93,能夠藉由進行切換操作,將顯示畫面931的顯示圖像切換為關於落針位置的設定參數的輸入圖像,而使用周圍的輸入開關932~941,設定「縫紉機步驟」、「形態No.」、「縫紉機針數」。
並且,關於落針位置的設定參數的設定內容亦登錄於記憶體92內。In addition, as for the setting parameters of the "sewing machine step", "form No.", and "number of sewing machine stitches" for setting the needle drop position of the meshing element connecting body 131 shown in Fig. 33 described above, The content can also be arbitrarily set by the setting input unit 93.
In other words, the setting input unit 93 can switch the display image of the display screen 931 to the input image of the setting parameter of the needle drop position by the switching operation, and use the surrounding input switches 932 to 941 to set " Sewing machine steps", "Form No.", "Number of sewing machine stitches".
Further, the setting contents of the setting parameters of the needle drop position are also registered in the memory 92.
又,在關於前述落針位置的設定參數的具體例中,雖針對嚙合元件連結體131的縫著縫製進行例示,然而在嚙合元件連結體132的縫著縫製時亦能夠以同樣的方式決定設定參數。
亦即,在嚙合元件連結體132的縫著時,盒銷16位於前端部,上方擋止件17位於後端部,故將設定參數設定為:在縫製的初期,對於盒銷16的縫著部161執行鎖縫的倒縫及鎖縫,在縫製的末期,對於上方擋止件17執行套結、對於從嚙合元件連結體132的後端部突出的繩狀體12的端部執行2點鋸齒的鋸齒縫及其倒縫;只要考慮到上述情形,係進行與嚙合元件連結體131的縫著縫製相同的設定。Further, in the specific example of the setting parameter of the needle drop position, the seaming of the meshing element connecting body 131 is exemplified, but the setting of the meshing element connecting body 132 can be determined in the same manner. parameter.
That is, when the engaging element connecting body 132 is sewn, the box pin 16 is located at the front end portion, and the upper stopper 17 is located at the rear end portion, so the setting parameter is set such that the sewing of the box pin 16 is performed at the initial stage of sewing. The portion 161 performs the reverse stitching and the lock stitching of the lock stitch, and performs the tying of the upper stopper 17 at the end of the sewing, and performs two points on the end of the string body 12 protruding from the rear end portion of the engaging element connecting body 132 at the end of the sewing. The sawtooth serrated slit and the reverse slit thereof are the same as those of the sewn stitching of the engaging element connecting body 131 as long as the above is considered.
[關於嚙合元件連結體的進給之設定參數]
接著,針對關於滑移拉鍊10C的嚙合元件連結體131的進給之設定參數的內容進行說明。
第33圖的右半邊,係表示關於用以進行第34圖之嚙合元件連結體131的縫著縫製之嚙合元件連結體131的進給之設定參數的內容。
亦即,對於嚙合元件連結體131的縫著,雖係如前述般藉由針對嚙合元件連結體131的各部位所預定之縫製形態進行落針,然而係藉由對應於該等各縫製形態的裝置模式執行拉鍊搬運機構40C所進行的嚙合元件連結體131的進給。[Setting parameters for the feed of the engaging element link]
Next, the content of the setting parameters of the feed of the meshing element coupling body 131 of the slide zipper 10C will be described.
The right half of Fig. 33 shows the setting parameters of the feed of the engaging element connecting body 131 for performing the sewing of the meshing element connecting body 131 of Fig. 34.
In other words, the stitching of the engaging element connecting body 131 is performed by the predetermined sewing form for each part of the engaging element connecting body 131 as described above, but by the sewing form corresponding to each of the sewing forms. The device mode executes the feed of the meshing element coupling body 131 by the zipper transport mechanism 40C.
[各種裝置模式之例]
第37圖,係在設定關於嚙合元件連結體131的進給的設定參數時,顯示於設定輸入部93的顯示畫面931的裝置模式的選擇圖像。
針對該等裝置模式,依序進行說明。[Examples of various device modes]
Fig. 37 is a selection image of the device mode displayed on the display screen 931 of the setting input unit 93 when the setting parameters for the feeding of the engaging element connecting body 131 are set.
The device modes will be described in order.
「拉鍊縫盤」的裝置模式,係如前述之縫製形態的形態No.1或形態No.2般,設定適合於進行嚙合元件11的周圍的縫盤之際的進給量及壓布件25的高度。亦即,將進給量設定為與縫製形態的形態No.1或形態No.2的每一針的被縫製物的進給量一致。
具體而言,將嚙合元件連結體131中各嚙合元件11的節距(從Y軸方向相鄰的嚙合元件11的中心至嚙合元件11的中心的距離)之四分之一的長度作為一單位的基準進給量,並於裝置模式設定對於該基準進給量的倍率。
於形態No.1或形態No.2之縫製形態中,以四針對於一個嚙合元件11進行縫盤,故於「拉鍊縫盤」的裝置模式中,設定了為嚙合元件11的節距的四分之一之基準進給量×1。
另外,壓布件25的高度設定為一般高度以使按壓壓力為一般。In the apparatus mode of the "zipper stitching", as in the form No. 1 or the form No. 2 of the sewing form described above, the feeding amount and the pressing member 25 suitable for the sewing of the periphery of the engaging element 11 are set. the height of. In other words, the feed amount is set to match the feed amount of the workpiece to be sewn for each needle of the form No. 1 or the form No. 2 of the sewing form.
Specifically, a length of one quarter of the pitch of each of the meshing elements 11 in the meshing element connecting body 131 (the distance from the center of the engaging element 11 adjacent to the Y-axis direction to the center of the engaging element 11) is taken as a unit. The reference feed amount, and the override of the reference feed amount is set in the device mode.
In the sewing form of the form No. 1 or the form No. 2, since the sewing is performed on one of the meshing elements 11 in the second embodiment, the pitch of the engaging elements 11 is set in the device mode of the "zipper disk". One-point basis feed amount ×1.
Further, the height of the presser member 25 is set to a normal height so that the pressing pressure is normal.
「線鋸齒」的裝置模式,係如前述之縫製形態的形態No.6或形態No.7般,設定適合於進行對於繩狀體12的端部進行2點鋸齒的鋸齒縫之際的進給量。亦即,設定與縫製形態的形態No.6或形態No.7的每一針的被縫製物的進給量一致之進給量。
另外,壓布件25的高度設定為微量推起高度以使按壓壓力比一般更低。
例如,在對於繩狀體12之2點鋸齒的進給量設定為與基準進給量相等的量時,於「線鋸齒」的裝置模式中係設定基準進給量×1。In the device mode of the "line saw", the feed is suitable for the zigzag stitching of the end portion of the string body 12 at the same time as in the form No. 6 or the form No. 7 of the sewing form described above. the amount. In other words, the feed amount corresponding to the feed amount of the workpiece to be sewn per needle of the form No. 6 or the form No. 7 of the sewing form is set.
Further, the height of the presser member 25 is set to a slight push-up height so that the pressing pressure is lower than usual.
For example, when the feed amount for the two-point serration of the string body 12 is set to be equal to the reference feed amount, the reference feed amount ×1 is set in the device mode of the "line saw tooth".
「上方擋件止鎖縫」的裝置模式,係如前述之縫製形態的形態No.8般,設定適合於進行沿著上方擋止件17的端部的鎖縫之際的進給量。亦即,設定與縫製形態的形態No.8的每一針的被縫製物的進給量一致之進給量。
另外,壓布件25的高度設定為一般高度以使按壓壓力為一般。
例如,在沿著上方擋止件17的端部進行的鎖縫的進給量設定為與基準進給量相等的量時,於「上方擋止件鎖縫」的裝置模式中係設定基準進給量×1。In the device mode of the "upper stopper locking seam", the amount of feed suitable for performing the lock stitching along the end portion of the upper stopper 17 is set as in the above-described sewing form No. 8. In other words, the feed amount corresponding to the feed amount of the workpiece to be sewn per needle of the form No. 8 in the sewing form is set.
Further, the height of the presser member 25 is set to a normal height so that the pressing pressure is normal.
For example, when the feed amount of the lock stitching along the end portion of the upper stopper 17 is set to be equal to the amount of the reference feed amount, the reference setting is set in the device mode of the "upper stopper lock seam". Give the amount ×1.
「上方擋止件套結」的裝置模式,係如前述之縫製形態的形態No.3般,設定適合於進行上方擋止件17與嚙合元件11之間的套結之際的進給量。
另外,壓布件25的高度設定為一般高度以使按壓壓力為一般。
例如,在套結的進給量設定為0時,於「上方擋止件套結」的裝置模式中係設定為0。In the apparatus mode of the "upper stopper", the amount of feed suitable for the tying between the upper stopper 17 and the engaging element 11 is set as in the form No. 3 of the sewing form described above.
Further, the height of the presser member 25 is set to a normal height so that the pressing pressure is normal.
For example, when the feed amount of the knot is set to 0, it is set to 0 in the device mode of the "upper stop".
「開啟件鎖縫」的裝置模式,係如前述之縫製形態的形態No.4或形態No.5般,設定適合於進行對應於插銷15或盒銷16的縫著部151、161的穿線孔152、162的間隔的鎖縫之際的進給量。亦即,設定與縫製形態的形態No.4或形態No.5的每一針的被縫製物的進給量一致之進給量。
另外,壓布件25的高度設定為微量推起高度以使按壓壓力比一般更低。
例如,在插銷15或盒銷16的穿線孔152、162的間隔設定為基準進給量的兩倍的量時,於「開啟件鎖縫」的裝置模式中係設定基準進給量×2。In the device mode of the "opening of the fastener", the threading hole suitable for the sewing portions 151, 161 corresponding to the pin 15 or the box pin 16 is set as in the form No. 4 or the form No. 5 of the sewing form described above. The amount of feed between the 152 and 162 intervals of the lock seam. In other words, the feed amount corresponding to the feed amount of the workpiece to be sewn per needle of the form No. 4 or the form No. 5 of the sewing form is set.
Further, the height of the presser member 25 is set to a slight push-up height so that the pressing pressure is lower than usual.
For example, when the interval between the threading holes 152 and 162 of the latch 15 or the box pin 16 is set to twice the amount of the reference feed amount, the reference feed amount × 2 is set in the device mode of the "opening member lock stitch".
「開啟件鋸齒」的裝置模式,係設定適合於進行插銷15或盒銷16的鋸齒縫之際的進給量。
另外,壓布件25的高度設定為微量推起高度以使按壓壓力比一般更低。
例如,在進行插銷15或盒銷16的鋸齒縫時的間隔設定為與基準進給量相等的量時,於「開啟件鋸齒」的裝置模式中係設定基準進給量×1。The device mode of the "opening jagged" is a feed amount suitable for the zigzag stitch of the pin 15 or the box pin 16.
Further, the height of the presser member 25 is set to a slight push-up height so that the pressing pressure is lower than usual.
For example, when the interval between the latch 15 or the serration of the cartridge pin 16 is set to be equal to the reference feed amount, the reference feed amount ×1 is set in the device mode of the "opening serration".
「開啟件套結」的裝置模式,係如前述之縫製形態的形態No.3般,設定適合於進行插銷15與嚙合元件11或是盒銷16與嚙合元件11之間的套結之際的進給量。
另外,壓布件25的高度設定為微量推起高度以使按壓壓力比一般更低。
例如,在套結的進給量設定為0時,於「開啟件套結」的裝置模式中係設定為0。The device mode of the "opening member" is set to be suitable for the tying of the pin 15 and the engaging element 11 or the box pin 16 and the engaging element 11 as in the case of the sewing form No. 3 described above. Feed rate.
Further, the height of the presser member 25 is set to a slight push-up height so that the pressing pressure is lower than usual.
For example, when the feed amount of the knot is set to 0, it is set to 0 in the device mode of "opening knot".
「縫製完成」係表示縫製結束,進給量係設定為0。"Sewing completed" indicates that the sewing is completed and the feed amount is set to 0.
前述各裝置模式中之進給量,能夠藉由設定輸入部93任意設定。
亦即,設定輸入部93,能夠藉由進行切換操作,將顯示畫面931的顯示圖像切換為裝置模式的輸入圖像,而使用周圍的輸入開關932~941設定「進給量」、「壓布件(按壓壓力)」。
另外,基準進給量的大小亦能夠輸入具體的數值而任意設定。
該等裝置模式中之進給量、壓布件高度之設定內容或基準進給量的設定値亦登錄於記憶體92內。The feed amount in each of the above device modes can be arbitrarily set by the setting input unit 93.
In other words, the setting input unit 93 can switch the display image of the display screen 931 to the input image of the device mode by the switching operation, and set the "feed amount" and "pressure" using the surrounding input switches 932 to 941. Cloth (pressing pressure)".
Further, the size of the reference feed amount can be arbitrarily set by inputting a specific numerical value.
The setting of the feed amount, the height of the presser member, or the setting of the reference feed amount in the device mode is also registered in the memory 92.
[關於嚙合元件連結體的進給之設定參數的具體例]
參照第34圖,說明關於第33圖之嚙合元件連結體的進給之設定參數的內容。
於第33圖中,關於落針位置的設定參數之縫紉機步驟0~8,係個別對應於關於嚙合元件連結體的進給的設定參數之裝置步驟1~9。
於第33圖中,「裝置步驟」係表示所執行的裝置步驟的順序。
「裝置模式」係表示前述之裝置模式的種類及進給方向。
「持續針數」係表示所選擇的裝置模式持續的針數。[Specific Example of Setting Parameters of Feeding of Engagement Element Linkage]
The contents of the setting parameters of the feed of the engaging element connecting body of Fig. 33 will be described with reference to Fig. 34.
In the 33rd drawing, the sewing machine steps 0 to 8 regarding the setting parameters of the needle drop position are the device steps 1 to 9 which individually correspond to the setting parameters regarding the feed of the engaging element connecting body.
In Fig. 33, "device steps" indicate the order of the device steps performed.
The "device mode" indicates the type of the device mode and the feed direction described above.
"Continuous stitch number" indicates the number of stitches that are selected for the selected device mode.
於第33圖之裝置步驟1中選擇了「拉鍊縫盤」的裝置模式,進給方向設定為正向進給方向(將嚙合元件連結體131朝向前方進給的方向),縫紉機針數設定為1。
該裝置步驟1,係設定了對於第34圖的縫紉開始位置Ps之縫紉針的定位動作之際的嚙合元件連結體131的進給動作量。In the device step 1 of Fig. 33, the device mode of the "zipper stitching plate" is selected, and the feeding direction is set to the forward feeding direction (the direction in which the engaging element connecting body 131 is fed forward), and the number of sewing machines is set to 1.
In the step 1 of the apparatus, the amount of the feed operation of the meshing element connecting body 131 at the time of the positioning operation of the sewing needle at the sewing start position Ps of Fig. 34 is set.
於第33圖之裝置步驟2中選擇了「線鋸齒」的裝置模式,進給方向設定逆向進給方向(將嚙合元件連結體131朝向後方進給的方向),縫紉機針數設定為5。
該裝置步驟2,係對應於第34圖之箭號P1,執行嚙合元件連結體131的逆向進給,該逆向進給係對應了對於從嚙合元件連結體131的前端部突出之繩狀體12的端部所進行的2點鋸齒的5針份的倒縫。In the device step 2 of Fig. 33, the device mode of "line sawtooth" is selected, and the feed direction is set in the reverse feed direction (the direction in which the meshing element connecting body 131 is fed rearward), and the number of stitches of the sewing machine is set to 5.
In step 2 of the apparatus, the reverse feed of the engaging element connecting body 131 is performed corresponding to the arrow P1 of Fig. 34, and the reverse feeding corresponds to the string body 12 protruding from the front end portion of the engaging element connecting body 131. The 5-point indentation of the 2-point serration performed at the end.
於第33圖之裝置步驟3中選擇了「線鋸齒」的裝置模式,進給方向係正向進給方向,縫紉機針數設定為6。
該裝置步驟3,係對應於第34圖之箭號P2,執行嚙合元件連結體131的正向進給,該正向進給係對應了對於從嚙合元件連結體131的前端部突出之繩狀體12的端部所進行的2點鋸齒的6針份的鋸齒縫。In the step 3 of the apparatus of Fig. 33, the device mode of "line sawtooth" is selected, the feed direction is the forward feed direction, and the number of stitches of the sewing machine is set to 6.
In step 3 of the apparatus, the forward feed of the engaging element connecting body 131 is performed corresponding to the arrow P2 of Fig. 34, and the forward feeding corresponds to the rope shape protruding from the front end portion of the engaging element connecting body 131. A 6-point serrated slit of 2-point serration performed at the end of the body 12.
於第33圖之裝置步驟4中選擇了「拉鍊縫盤」的裝置模式,進給方向係正向進給方向,縫紉機針數設定為3。
該裝置步驟4,係對應於第34圖之箭號P3,執行嚙合元件連結體131的正向進給,該正向進給係對應於沿著上方擋止件17的端部進行的3針份的鎖縫。In the step 4 of the apparatus of Fig. 33, the device mode of the "zipper stitch" is selected, the feed direction is the forward feed direction, and the number of stitches of the sewing machine is set to 3.
In step 4 of the apparatus, the forward feed of the engaging element connecting body 131 is performed corresponding to the arrow P3 of Fig. 34, which corresponds to the 3-pin along the end of the upper stopper 17. Part of the lock seam.
於第33圖之裝置步驟5中選擇了「上方擋止件套結」的裝置模式,進給方向係正向進給方向,縫紉機針數設定為4。
該裝置步驟5,係對應於第34圖之箭號P4,對應於上方擋止件17與相鄰之嚙合元件11之間所進行的4針份而停止嚙合元件連結體131的進給。In the device step 5 of Fig. 33, the device mode of "upper stop member" is selected, the feed direction is the forward feed direction, and the number of stitches of the sewing machine is set to 4.
The step 5 of the apparatus corresponds to the arrow P4 of Fig. 34, and the feeding of the engaging element connecting body 131 is stopped corresponding to the four-pin portion between the upper stopper 17 and the adjacent engaging element 11.
於第33圖之裝置步驟6中選擇了「拉鍊縫盤」的裝置模式,進給方向係正向進給方向,縫紉機針數設定為n×4(n係嚙合元件連結體131的嚙合元件11的個數)。
該裝置步驟6,係對應於第34圖之箭號P5,執行嚙合元件連結體131的正向進給,該正向進給係對應了對於各嚙合元件11進行之包含4針的盲縫所形成的鋸齒縫。並且,反覆執行嚙合元件連結體131的正向進給,該正向進給係對應了對於所有的嚙合元件11進行之盲縫所形成的鋸齒縫。In the device step 6 of Fig. 33, the device mode of the "zipper stitch" is selected, the feed direction is the forward feed direction, and the number of stitches of the sewing machine is set to n × 4 (the engaging element 11 of the n-type engaging element connecting body 131) The number).
In step 6 of the apparatus, the forward feed of the engaging element connecting body 131 is performed corresponding to the arrow P5 of Fig. 34, and the forward feeding corresponds to the blind stitching of 4 stitches for each engaging element 11. Formed serrated seams. Further, the forward feed of the engaging element connecting body 131, which corresponds to the zigzag slit formed by the blind stitching for all the engaging elements 11, is repeatedly performed.
於第33圖之裝置步驟7中選擇了「開啟件套結」的裝置模式,進給方向係正向進給方向,縫紉機針數設定為4。
該裝置步驟7,係對應於第34圖之箭號P6,對應於嚙合元件11與插銷15之間所進行的由4針構成的套結而停止嚙合元件連結體131的進給。In the step 7 of the apparatus of Fig. 33, the device mode of "opening of the knot" is selected, the feed direction is the forward feed direction, and the number of stitches of the sewing machine is set to 4.
The step 7 of the apparatus corresponds to the arrow P6 of Fig. 34, and the engagement of the engaging element connecting body 131 is stopped corresponding to the tying by the 4-pin between the engaging element 11 and the latch 15.
於第33圖之裝置步驟8中選擇了「開啟件鎖縫」的裝置模式,進給方向係正向進給方向,縫紉機針數設定為7。
該裝置步驟8,係對應於第34圖之箭號P7,執行嚙合元件連結體131的正向進給,該正向進給係對應於從插銷15的縫著部151的前端部朝向後端部進行的7針份的鎖縫。In the step 8 of the apparatus of Fig. 33, the device mode of "opening lock seam" is selected, the feed direction is the forward feed direction, and the number of stitches of the sewing machine is set to 7.
In step 8 of the apparatus, the forward feed of the engaging element connecting body 131 is performed corresponding to the arrow P7 of Fig. 34, which corresponds to the front end portion of the sewn portion 151 of the plug pin 15 toward the rear end. The 7-pin seam lock performed by the department.
於第33圖之裝置步驟9中選擇了「開啟件鎖縫」的裝置模式,進給方向係逆向進給方向,縫紉機針數設定為6。
該裝置步驟9,係對應於第34圖之箭號P8,執行嚙合元件連結體131的逆向進給,該逆向進給係對應於從插銷15的縫著部151的後端部朝向前端部進行的6針份的鎖縫的倒縫。In the step 9 of the apparatus of Fig. 33, the device mode of "opening lock seam" is selected, the feed direction is the reverse feed direction, and the number of stitches of the sewing machine is set to 6.
In step 9 of the apparatus, the reverse feed of the engaging element connecting body 131 is performed corresponding to the arrow P8 of Fig. 34, and the reverse feeding is performed from the rear end portion of the stud portion 151 of the plug pin 15 toward the front end portion. The 6-pin stitching seam is reversed.
於第33圖之裝置步驟10中設定了「縫製完成」的裝置模式。
藉由該裝置步驟10,不僅嚙合元件連結體131的進給動作,而結束所有縫製動作。In the device step 10 of Fig. 33, the device mode of "sewing completed" is set.
By the device step 10, not only the feeding operation of the element connecting body 131 but also all the sewing operations are ended.
又,作為關於用以進行前述之第33圖所示之嚙合元件連結體的進給之設定參數的「裝置步驟」、「裝置模式」、「持續針數」的設定內容,能夠藉由設定輸入部93任意設定。
第38圖,係在設定關於嚙合元件連結體的進給的設定參數時之設定輸入部93的顯示畫面931的顯示圖像。
該設定輸入部93,能夠藉由進行切換操作,將顯示畫面931的顯示圖像切換為關於第38圖的嚙合元件連結體的進給的設定參數的輸入圖像,而使用周圍的輸入開關932~941,設定「裝置步驟」、「裝置模式」、「持續針數」。
並且,所設定的關於嚙合元件連結體的進給的設定參數,係與關於前述之落針位置的設定參數關連而成為一體,作為滑移拉鍊的縫著控制的設定參數登錄於記憶體92內。在縫製之際,係讀取所登錄的滑移拉鍊的縫著控制的設定參數而執行縫著縫製的動作控制。Further, as the setting contents of the "device step", the "device mode", and the "continuous stitch number" for setting the feed of the meshing element connecting body shown in the 33rd drawing, the setting contents can be set by the setting input. The part 93 is arbitrarily set.
Fig. 38 is a display image of the display screen 931 of the setting input unit 93 when the setting parameters for the feeding of the engaging element connecting body are set.
The setting input unit 93 can switch the display image of the display screen 931 to the input image of the setting parameter of the feeding of the meshing element connecting body of FIG. 38 by performing the switching operation, and use the surrounding input switch 932. From ~941, set "Device Step", "Device Mode", and "Continuous Pin Count".
Further, the set parameter for the feed of the engaging element connecting body is integrated with the setting parameter regarding the needle drop position described above, and is set in the memory 92 as a setting parameter of the sewing control of the slip fastener. . At the time of sewing, the operation control of the sewing sewing is performed by reading the setting parameters of the sewing control of the registered slide fastener.
又,在關於前述嚙合元件連結體的進給之設定參數的具體例中,雖針對嚙合元件連結體131的縫著縫製進行例示,然而在嚙合元件連結體132的縫著縫製時亦能夠以同樣的方式決定設定參數。
亦即,在嚙合元件連結體132的縫著時,盒銷16位於前端部,上方擋止件17位於後端部,故對應於下述情形,將關於嚙合元件連結體的進給的設定參數設定為:在縫製的初期,對於盒銷16的縫著部161執行鎖縫的倒縫及鎖縫,在縫製的末期,對於上方擋止件17執行套結、對於從嚙合元件連結體132的後端部突出的繩狀體12的端部執行2點鋸齒的鋸齒縫及其倒縫;只要考慮到上述情形,係進行與嚙合元件連結體131的縫著縫製相同的設定。Further, in the specific example of the setting parameters of the feeding of the engaging element connecting body, the sewing of the engaging element connecting body 131 is exemplified, but the same can be applied to the sewing of the engaging element connecting body 132. The way to determine the parameters.
That is, when the engaging element connecting body 132 is sewn, the box pin 16 is located at the front end portion, and the upper stopper 17 is located at the rear end portion, so that the setting parameters regarding the feeding of the engaging element connecting body are made corresponding to the following cases. In the initial stage of sewing, the back stitching and the lock stitching of the lock stitch are performed on the stitching portion 161 of the box pin 16, and at the end of the sewing, the upper stopper 17 is engaged and the engaging member 132 is engaged. The end portion of the string-like body 12 projecting at the rear end portion performs the sawtooth slit of the two-point sawtooth and the reverse stitching thereof; the same setting as the seam sewing of the engaging element connecting body 131 is performed in consideration of the above.
[鋸齒縫紉機所進行之滑移拉鍊製品的縫製動作]
以將前述之滑移拉鍊10C的左側的嚙合元件連結體131縫著於被縫製物2的端緣部2a的情形為例,根據第33圖及第34圖針對裝載了拉鍊搬運機構40C的鋸齒縫紉機100的縫製動作進行說明。[Sewing operation of sliding zipper products by serrated sewing machine]
For example, a case where the engaging element connecting body 131 on the left side of the slip fastener 10C is sewn to the end edge portion 2a of the workpiece 2 is used, and the sawtooth loaded with the zipper transport mechanism 40C is shown in FIGS. 33 and 34. The sewing operation of the sewing machine 100 will be described.
首先,從記憶體92讀取滑移拉鍊的縫著控制的設定參數,依照關於第33圖的落針位置的設定參數的縫紉機步驟0,控制擺針馬達106及進給調節馬達107,使縫紉針定位於第34圖的縫紉開始位置Ps。
另外,依照裝置步驟1,控制搬運馬達42C及壓布件升降馬達253,壓布件25設為施加一般按壓壓力,並以基準進給量×1將嚙合元件連結體131正向進給1針份。First, the setting parameters of the sewing control of the slippery zipper are read from the memory 92, and the needle motor 106 and the feed adjustment motor 107 are controlled in accordance with the sewing machine step 0 regarding the setting parameter of the needle drop position in FIG. The needle is positioned at the sewing start position Ps of Fig. 34.
Further, in accordance with the device step 1, the transport motor 42C and the presser lift motor 253 are controlled, and the presser member 25 is set to apply a general pressing pressure, and the engaging element coupling body 131 is fed forward by one stroke with a reference feed amount ×1. Share.
接著,依照關於第33圖的落針位置的設定參數的縫紉機步驟1,啟動縫紉機馬達105,並控制擺針馬達106及進給調節馬達107,依照第34圖的箭號P1,對於繩狀體12的前端部進行5針份的鋸齒縫的倒縫。
另外,同步於此,依照裝置步驟2,控制搬運馬達42C及壓布件升降馬達253,壓布件25設為施加低按壓壓力,並以基準進給量×1將嚙合元件連結體131逆向進給5針份。Next, the sewing machine motor 105 is started in accordance with the sewing machine step 1 regarding the setting parameters of the needle drop position of Fig. 33, and the needle motor 106 and the feed adjustment motor 107 are controlled, and the string body is in accordance with the arrow P1 of Fig. 34. The front end portion of 12 is reversed with a 5-pin zigzag stitch.
Further, in synchronization with this, in accordance with the device step 2, the conveyance motor 42C and the presser lift motor 253 are controlled, the presser member 25 is set to apply a low pressing pressure, and the meshing element connecting body 131 is reversely fed by the reference feed amount ×1. Give 5 needles.
接著,依照關於第33圖的落針位置的設定參數的縫紉機步驟2,控制擺針馬達106及進給調節馬達107,依照第34圖的箭號P2,對於繩狀體12的前端部進行6針份的鋸齒縫。
另外,同步於此,依照裝置步驟3,控制搬運馬達42C及壓布件升降馬達253,壓布件25設為施加低按壓壓力,並以基準進給量×1將嚙合元件連結體131正向進給6針份。Next, the needle motor 106 and the feed adjustment motor 107 are controlled in accordance with the sewing machine step 2 regarding the setting parameter of the needle drop position in Fig. 33, and the front end portion of the string body 12 is carried out in accordance with the arrow P2 of Fig. 34. The serrated seam of the needle.
Further, in synchronization with this, in accordance with the device step 3, the conveyance motor 42C and the presser lift motor 253 are controlled, the presser member 25 is set to apply a low pressing pressure, and the meshing element connecting body 131 is forwarded by the reference feed amount ×1. Feed 6 needles.
接著,依照關於第33圖的落針位置的設定參數的縫紉機步驟3,控制擺針馬達106及進給調節馬達107,依照第34圖的箭號P3,對於上方擋止件17的左側進行3針份的鎖縫。
另外,同步於此,依照裝置步驟4,控制搬運馬達42C及壓布件升降馬達253,壓布件25設為施加一般按壓壓力,並以基準進給量×1將嚙合元件連結體131正向進給3針份。Next, the needle motor 106 and the feed adjustment motor 107 are controlled in accordance with the sewing machine step 3 regarding the setting parameter of the needle drop position in Fig. 33, and the left side of the upper stopper 17 is performed in accordance with the arrow P3 of Fig. 34. The seam of the needle.
Further, in synchronization with this, in accordance with the device step 4, the transport motor 42C and the presser lift motor 253 are controlled, the presser member 25 is set to apply a general pressing pressure, and the meshing element connecting body 131 is forwarded by the reference feed amount ×1. Feed 3 needles.
接著,依照關於第33圖的落針位置的設定參數的縫紉機步驟4,控制擺針馬達106及進給調節馬達107,依照第34圖的箭號P4,對於上方擋止件17與嚙合元件11之間進行4針份的套結。
另外,同步於此,依照裝置步驟5,控制搬運馬達42C及壓布件升降馬達253,壓布件25設為施加一般按壓壓力,並停止嚙合元件連結體131的進給。Next, the needle motor 106 and the feed adjustment motor 107 are controlled in accordance with the sewing machine step 4 regarding the setting parameter of the needle drop position of Fig. 33, and the upper stopper 17 and the engaging member 11 are in accordance with the arrow P4 of Fig. 34. 4 sets of knots are made between.
In addition, in synchronization with this, in accordance with the device step 5, the conveyance motor 42C and the presser lift motor 253 are controlled, and the presser 25 is set to apply a normal pressing pressure, and the engagement of the meshing element connecting body 131 is stopped.
接著,依照關於第33圖的落針位置的設定參數的縫紉機步驟5,控制擺針馬達106及進給調節馬達107,依照第34圖的箭號P5,對於各嚙合元件11各進行4針之盲縫所形成的鋸齒縫。
另外,同步於此,依照裝置步驟6,控制搬運馬達42C及壓布件升降馬達253,壓布件25設為施加一般按壓壓力,並以基準進給量×1將嚙合元件連結體131正向進給n×4針。Next, the needle motor 106 and the feed adjustment motor 107 are controlled in accordance with the sewing machine step 5 regarding the setting parameter of the needle drop position in Fig. 33, and each of the engaging elements 11 is subjected to four needles in accordance with the arrow P5 of Fig. 34. The serrated seam formed by the blind seam.
Further, in synchronization with this, in accordance with the device step 6, the transport motor 42C and the presser lift motor 253 are controlled, the presser member 25 is set to apply a general pressing pressure, and the meshing element connecting body 131 is forwarded by the reference feed amount ×1. Feed n × 4 needles.
接著,依照關於第33圖的落針位置的設定參數的縫紉機步驟6,控制擺針馬達106及進給調節馬達107,依照第34圖的箭號P6,於嚙合元件11與插銷15之間進行4針份的套結。
另外,同步於此,依照裝置步驟7,控制搬運馬達42C及壓布件升降馬達253,壓布件25設為施加低按壓壓力,並停止嚙合元件連結體131的進給。Next, the needle motor 106 and the feed adjustment motor 107 are controlled in accordance with the sewing machine step 6 regarding the setting parameters of the needle drop position of Fig. 33, and are carried out between the engaging member 11 and the latch 15 in accordance with the arrow P6 of Fig. 34. 4-pin set of knots.
In addition, in synchronization with this, in accordance with the device step 7, the conveyance motor 42C and the presser lift motor 253 are controlled, and the presser 25 is set to apply a low pressing pressure, and the engagement of the meshing element connecting body 131 is stopped.
接著,依照關於第33圖的落針位置的設定參數的縫紉機步驟7,控制擺針馬達106及進給調節馬達107,依照第34圖的箭號P7,從插銷15的縫著部151的前端部朝向後端部對於各穿線孔152進行7針份的鎖縫。
另外,同步於此,依照裝置步驟8,控制搬運馬達42C及壓布件升降馬達253,壓布件25設為施加低按壓壓力,並以基準進給量×2將嚙合元件連結體131正向進給7針份。Next, the needle motor 106 and the feed adjustment motor 107 are controlled in accordance with the sewing machine step 7 regarding the setting parameter of the needle drop position in Fig. 33, and the front end of the slit portion 151 of the plug pin 15 is obtained in accordance with the arrow P7 of Fig. 34. The portion of the threading hole 152 is locked to the rear end portion by 7 stitches.
Further, in synchronization with this, in accordance with the device step 8, the transport motor 42C and the presser lift motor 253 are controlled, the presser member 25 is set to apply a low pressing pressure, and the meshing element connecting body 131 is forwarded by the reference feed amount ×2. Feed 7 needles.
接著,依照關於第33圖的落針位置的設定參數的縫紉機步驟8,控制擺針馬達106及進給調節馬達107,依照第34圖的箭號P8,從插銷15的縫著部151的後端部朝向前端部對於各穿線孔152進行6針份的鎖縫的倒縫。
另外,同步於此,依照裝置步驟9,控制搬運馬達42C及壓布件升降馬達253,壓布件25設為施加低按壓壓力,並以基準進給量×2將嚙合元件連結體131逆向進給6針份。Next, the needle motor 106 and the feed adjustment motor 107 are controlled in accordance with the sewing machine step 8 regarding the setting parameter of the needle drop position in Fig. 33, from the stitching portion 151 of the latch 15 in accordance with the arrow P8 of Fig. 34. The end portion faces the front end portion and performs a back stitching of 6 stitches for each of the threading holes 152.
Further, in synchronism with this, according to the device step 9, the transport motor 42C and the presser lift motor 253 are controlled, the presser member 25 is set to apply a low pressing pressure, and the meshing element connecting body 131 is reversely fed with the reference feed amount ×2. Give 6 needles.
藉此,縫紉針到達縫紉結束位置Pe。另外,依照裝置步驟10,控制搬運馬達42C及壓布件升降馬達253,使壓布件25上升至布釋放位置,停止搬運齒輪415C、416C的進給動作,並停止縫紉機馬達105的驅動。
並且,結束嚙合元件連結體131的縫著縫製。Thereby, the sewing needle reaches the sewing end position Pe. Further, in accordance with the device step 10, the conveyance motor 42C and the presser lift motor 253 are controlled to raise the presser 25 to the cloth release position, the feed operation of the conveyance gears 415C and 416C is stopped, and the drive of the sewing machine motor 105 is stopped.
Then, the sewn stitching of the engaging element connecting body 131 is completed.
[第二實施形態之技術性效果]
於具備前述拉鍊搬運機構40C的鋸齒縫紉機100中,係具有在落針位置的前側嚙合於嚙合元件11的搬運齒輪415C以及在落針位置的後側嚙合於嚙合元件11的搬運齒輪416C。
因此,在將具有插銷15的嚙合元件連結體131或具有盒銷16的嚙合元件連結體132縫著於被縫製物2情形下,亦能夠在插銷15或盒銷16通過落針位置的附近時至少使搬運齒輪415C、416C之任一方嚙合於嚙合元件11,而能夠更為準確地搬運嚙合元件連結體131、132,故能夠進行高縫紉品質的縫著縫製。[Technical Effect of Second Embodiment]
The sawtooth sewing machine 100 including the above-described zipper transport mechanism 40C has a transport gear 415C that meshes with the meshing element 11 at the front side of the needle drop position, and a transport gear 416C that meshes with the meshing element 11 at the rear side of the needle drop position.
Therefore, in the case where the engaging element connecting body 131 having the plug 15 or the engaging element connecting body 132 having the box pin 16 is sewn to the object to be sewn 2, it is also possible to pass the pin 15 or the box pin 16 near the needle drop position. At least one of the conveyance gears 415C and 416C is meshed with the meshing element 11, and the meshing element connecting bodies 131 and 132 can be conveyed more accurately, so that sewing with high sewing quality can be performed.
另外,於具備拉鍊搬運機構40C的鋸齒縫紉機100中,係具備輸入有包含縫紉的種類(縫製形態)、順序、針數、動作量之參數的設定輸入部93,控制裝置90,係以依照包含自該設定輸入部93所輸入之該等參數的嚙合元件連結體縫著的設定參數進行縫製的方式,控制進布機構的進給調節馬達107、擺針馬達106、縫紉機馬達105、拉鍊搬運機構40C。
因此,在嚙合元件連結體131、132的縫著縫製之際,於例如自鎖縫改為鋸齒縫或套結等般縫紉的種類在中途改變的情形下,能夠以適當的時機停止縫紉而不須進行切換縫紉的種類的操作等,故當開始進行嚙合元件連結體131、132的縫著縫製便能夠直到最後都不須操作而使縫著縫製結束。因此,能夠飛躍性的減少縫紉機的操作者的作業負擔。
另外,因不須進行在中途切換縫紉種類的操作,故縫紉機的操作者的操作技術造成的影響會降低,故無論熟練與否皆能夠穩定地進行高品質的縫紉。Further, the sawtooth sewing machine 100 including the zipper transport mechanism 40C includes a setting input unit 93 that inputs parameters including the type of sewing (sewing form), the order, the number of stitches, and the amount of operation, and the control device 90 includes The feed adjustment motor 107, the needle motor 106, the sewing machine motor 105, and the zipper transport mechanism that control the feed mechanism are sewn from the setting parameters of the engagement elements of the engagement elements connected to the parameters input by the setting input unit 93. 40C.
Therefore, when the type of sewing such as the self-locking seam is changed to the serrated seam or the knot, the sewing of the engaging element connecting bodies 131 and 132 can be stopped at an appropriate timing without changing the type in the middle. Since it is necessary to perform the operation of switching the type of sewing, etc., when the sewing of the engaging element connecting bodies 131 and 132 is started, the sewn sewing can be completed without the need to operate at the end. Therefore, the work load of the operator of the sewing machine can be drastically reduced.
Further, since it is not necessary to perform the operation of switching the sewing type in the middle, the influence of the operation technique of the operator of the sewing machine is lowered, so that high-quality sewing can be stably performed regardless of proficiency.
[其他]
滑移拉鍊10、10C的嚙合元件連結體13、131、132的嚙合元件11的頭部112的構造不限於第4圖所示者。例如,能夠運用一般之滑移拉鍊所利用的各式各樣的嚙合元件的頭部構造。
另外,同樣地,滑移拉鍊10C的插銷15或盒銷16的形狀亦能夠運用各式各樣的形狀者。[other]
The configuration of the head portion 112 of the engaging element 11 of the meshing element coupling bodies 13, 131, 132 of the slip zippers 10, 10C is not limited to that shown in Fig. 4. For example, the head configuration of a wide variety of engaging elements utilized in conventional slip zippers can be utilized.
Further, similarly, the shape of the latch 15 or the box pin 16 of the slide fastener 10C can be applied to various shapes.
另外,在構成為於進布機構設置進給調節馬達,在根據縫紉機馬達的編碼器的檢測之預定的時機藉由進給調節馬達調節進給量的情形,先於資料記憶體內預備有除了用以進行對於各落針點的落針之擺針馬達的擺針量、搬運馬達42所造成之前進移動量,以及調節馬達所造成的被縫製物的進給量的具體數值資料,藉此能夠更為良好地執行鋸齒縫紉機100所進行之嚙合元件連結體13、131、132的縫著。
[產業上之利用可能性]Further, in the case where the feed adjustment motor is provided in the feed mechanism, the feed amount is adjusted by the feed adjustment motor at a predetermined timing based on the detection of the encoder of the sewing machine motor, and the data memory is prepared in addition to the data memory. The specific numerical data of the pendulum amount of the needle-sharing motor for the needle drop of each needle drop point, the amount of advance movement caused by the conveyance motor 42, and the feed amount of the workpiece to be sewn by the motor can be adjusted. The engagement of the engaging element connecting bodies 13, 131, 132 by the sawtooth sewing machine 100 is performed more satisfactorily.
[Industry use possibility]
本發明,係能夠利用於藉由繩狀體連結了嚙合元件的滑移拉鍊的縫著。The present invention can be utilized for sewing a slip zipper in which a meshing element is coupled by a string body.
1、1A、1B、1C‧‧‧滑移拉鍊製品1, 1A, 1B, 1C‧‧‧ slip zipper products
2‧‧‧被縫製物 2‧‧‧Sewn goods
2a‧‧‧端緣部 2a‧‧‧End edge
2b‧‧‧重疊部分 2b‧‧‧ overlap
10、10C‧‧‧滑移拉鍊 10, 10C‧‧‧Slip zipper
11‧‧‧嚙合元件 11‧‧‧ Engagement components
12‧‧‧繩狀體 12‧‧‧String
13、131、132‧‧‧嚙合元件連結體 13, 131, 132‧‧‧ Engagement element link
14‧‧‧滑件 14‧‧‧Sliding parts
15‧‧‧插銷 15‧‧‧Latch
16‧‧‧盒銷 16‧‧‧Box
151、161‧‧‧縫著部 151, 161‧‧ ‧ sewing department
152、162‧‧‧穿線孔 152, 162‧‧‧ threading holes
20‧‧‧縫紉機框架 20‧‧‧Sewing machine frame
24‧‧‧針板(拉鍊導引件) 24‧‧‧ Needle plate (zipper guide)
26‧‧‧縫紉針 26‧‧‧Sewing needle
40、40A、40B、40C‧‧‧拉鍊搬運機構 40, 40A, 40B, 40C‧‧‧ zipper handling mechanism
41、41A、41B、415C、416C‧‧‧搬運齒輪 41, 41A, 41B, 415C, 416C‧‧‧Transport gears
42、42A、42B、42C‧‧‧搬運馬達 42, 42A, 42B, 42C‧‧‧ carry motor
43、43C‧‧‧支承機構 43, 43C‧‧‧Support institutions
45‧‧‧基部板 45‧‧‧Base board
46、46C‧‧‧滑移導引件 46, 46C‧‧‧Slip guides
47‧‧‧氣壓缸(致動器) 47‧‧‧Pneumatic cylinder (actuator)
90‧‧‧控制裝置 90‧‧‧Control device
93‧‧‧設定輸入部 93‧‧‧Setting input section
931‧‧‧顯示畫面 931‧‧‧Display screen
932~941‧‧‧輸入開關 932~941‧‧‧ input switch
100‧‧‧鋸齒縫紉機(縫紉機) 100‧‧‧Sawtooth Sewing Machine (Sewing Machine)
105‧‧‧縫紉機馬達 105‧‧‧Sewing machine motor
106‧‧‧擺針馬達 106‧‧‧Shaped needle motor
107‧‧‧進給調節馬達 107‧‧‧Feed adjustment motor
111‧‧‧腳部 111‧‧‧foot
112‧‧‧頭部 112‧‧‧ head
116、117‧‧‧側面 116, 117‧‧‧ side
242‧‧‧針孔 242‧‧‧ pinhole
243‧‧‧進給溝 243‧‧‧ Feeding ditch
253‧‧‧升降馬達 253‧‧‧ Lift motor
413‧‧‧原點感測器 413‧‧‧Home sensor
414‧‧‧檢測板 414‧‧‧Test board
a1、a11‧‧‧頭部落針點 A1, a11‧‧‧ head tribe pinpoint
a2~a6‧‧‧端緣部落針點 A2~a6‧‧‧End edge tribe pinpoint
D‧‧‧下線(縫紉線) D‧‧‧Underline (sewing thread)
R1、R2‧‧‧區域 R1, R2‧‧‧ area
t1~t7‧‧‧縫口 T1~t7‧‧‧ slit
U‧‧‧上線(縫紉線) U‧‧‧Online (sewing thread)
[第1圖]係發明之第一實施形態之滑移拉鍊製品的俯視圖。Fig. 1 is a plan view showing a slide fastener product according to a first embodiment of the invention.
[第2圖]係滑移拉鍊製品的放大俯視圖。 [Fig. 2] is an enlarged plan view of a sliding zipper product.
[第3圖]係嚙合元件的立體圖。 [Fig. 3] is a perspective view of an engaging element.
[第4圖]係將嚙合元件彼此的嚙合狀態局部切除表示的擴大俯視圖。 [Fig. 4] is an enlarged plan view showing a state in which the meshing elements are meshed with each other partially cut away.
[第5圖]係從後方觀察左側的嚙合元件連結體之縫口的落針點的圖。 [Fig. 5] A view of the needle drop point of the slit of the engaging element coupling body on the left side viewed from the rear.
[第6圖]係滑移拉鍊製品的比較例(1)的放大俯視圖。 [Fig. 6] An enlarged plan view of a comparative example (1) of a slide fastener product.
[第7圖]係滑移拉鍊製品的比較例(2)的放大俯視圖。 [Fig. 7] An enlarged plan view of a comparative example (2) of a slide fastener product.
[第8圖]係滑移拉鍊製品的實施例(2)的放大俯視圖。 [Fig. 8] An enlarged plan view of an embodiment (2) of a slide fastener product.
[第9圖]係滑移拉鍊製品的實施例(3)的放大俯視圖。 [Fig. 9] An enlarged plan view of an embodiment (3) of a slide fastener product.
[第10圖]係滑移拉鍊製品的其他例的放大俯視圖。 Fig. 10 is an enlarged plan view showing another example of the slide fastener product.
[第11圖]係發明的實施形態之鋸齒縫紉機的立體圖。 [Fig. 11] Fig. 11 is a perspective view of a sawtooth sewing machine according to an embodiment of the invention.
[第12圖]係針板的立體圖。 [Fig. 12] A perspective view of a needle plate.
[第13圖]係落針位置周邊的立體圖。 [Fig. 13] A perspective view of the vicinity of the position of the needle.
[第14圖]係拉鍊搬運機構的俯視圖。 [Fig. 14] A plan view of the zipper transport mechanism.
[第15圖]係拉鍊搬運機構的後視圖。 [Fig. 15] is a rear view of the zipper transport mechanism.
[第16圖]係落針位置周邊的後視圖。 [Fig. 16] Rear view of the vicinity of the position of the needle.
[第17圖]係卸除了支承機構的基部板的上罩及支承臂部的上罩的狀態的俯視圖。 [Fig. 17] is a plan view showing a state in which the upper cover of the base plate of the support mechanism and the upper cover of the support arm portion are removed.
[第18圖]係表示將帶齒滑輪運用於傳達機構之例的示意圖。 [Fig. 18] is a schematic view showing an example in which a toothed pulley is used for a transmission mechanism.
[第19圖]係表示連結了對於基部板賦予移動動作的氣壓缸之例的搬運機構的後視圖。 [Fig. 19] is a rear view showing a transport mechanism in which an air cylinder that imparts a moving motion to a base plate is connected.
[第20圖]係拉鍊搬運機構的其他例(1)的後視圖。 [Fig. 20] A rear view of another example (1) of the zipper transport mechanism.
[第21圖]係拉鍊搬運機構的其他例(1)的右側視圖。 [21] A right side view of another example (1) of the zipper transport mechanism.
[第22圖]係在拉鍊搬運機構的其他例(1)中將搬運齒輪配置於針板的上側之例的後視圖。 [Fig. 22] is a rear view showing an example in which the conveyance gear is disposed on the upper side of the needle plate in another example (1) of the zipper transport mechanism.
[第23圖]係在拉鍊搬運機構的其他例(1)中將搬運齒輪配置於針板的上側之例的右側視圖。 [23] A right side view of an example in which the conveyance gear is disposed on the upper side of the needle plate in another example (1) of the zipper transport mechanism.
[第24圖]係拉鍊搬運機構的其他例(2)的後視圖。 [Fig. 24] A rear view of another example (2) of the zipper transport mechanism.
[第25圖]係裝載於發明的第二實施形態之鋸齒縫紉機的拉鍊搬運機構的俯視圖。 [Fig. 25] Fig. 25 is a plan view of a slide transport mechanism of a sawtooth sewing machine according to a second embodiment of the invention.
[第26圖]係拉鍊搬運機構的後視圖。 [Fig. 26] Rear view of the zipper transport mechanism.
[第27圖]係拉鍊搬運機構的特取部分的立體圖。 [Fig. 27] A perspective view of a special portion of the zipper transport mechanism.
[第28圖]係拉鍊搬運機構的特取部分的俯視圖。 [Fig. 28] A plan view of a specific portion of the zipper transport mechanism.
[第29圖]係滑移拉鍊製品的一方的嚙合元件連結體的俯視圖。 [Fig. 29] A plan view of one of the meshing element couplings of the slide fastener product.
[第30圖]係滑移拉鍊製品的另一方的嚙合元件連結體的俯視圖。 [Fig. 30] A plan view of the other engagement element coupling body of the slide fastener product.
[第31圖]係裝載有第25圖所示之拉鍊搬運機構的縫紉機的控制系的方塊圖。 [31] Fig. 31 is a block diagram showing a control system of a sewing machine on which a zipper transport mechanism shown in Fig. 25 is mounted.
[第32圖]係設定輸入部的正視圖。 [Fig. 32] is a front view of the setting input unit.
[第33圖]係表示縫著第29圖的滑移拉鍊的嚙合元件連結體時的設定參數的說明圖。 [Fig. 33] Fig. 33 is an explanatory view showing setting parameters when the meshing element coupling body of the slide fastener of Fig. 29 is sewn.
[第34圖]係表示對於被縫製物及嚙合元件連結體的落針位置的說明圖。 [Fig. 34] Fig. 34 is an explanatory view showing a needle drop position of the object to be sewn and the engaging element coupling body.
[第35圖A]係表示縫製形態的形態No.1的說明圖。 [Fig. 35A] is an explanatory view showing a form No. 1 of a sewing form.
[第35圖B]係表示縫製形態的形態No.2的說明圖。 [Fig. 35] Fig. 4 is an explanatory view showing a form No. 2 of a sewing form.
[第35圖C]係表示縫製形態的形態No.3的說明圖。 [Fig. 35] C is an explanatory view showing a form No. 3 of a sewing form.
[第35圖D]係表示縫製形態的形態No.4的說明圖。 [Fig. 35D] is an explanatory view showing a form No. 4 of a sewing form.
[第36圖A]係表示縫製形態的形態No.5的說明圖。 [Fig. 36] A is an explanatory view showing a form No. 5 of a sewing form.
[第36圖B]係表示縫製形態的形態No.6的說明圖。 [Fig. 36] Fig. 4 is an explanatory view showing a form No. 6 of a sewing form.
[第36圖C]係表示縫製形態的形態No.7的說明圖。 [Fig. 36C] is an explanatory view showing a form No. 7 of the sewing form.
[第36圖D]係表示縫製形態的形態No.8的說明圖。 [Fig. 36] D is an explanatory view showing a form No. 8 of a sewing form.
[第37圖]係在設定關於進給嚙合元件連結體的設定參數時,顯示於設定輸入部的顯示畫面的裝置模式的選擇圖像。 [Fig. 37] is a selection image of the device mode displayed on the display screen of the setting input unit when the setting parameters for the feed meshing element connected body are set.
[第38圖]係在設定關於嚙合元件連結體的進給的設定參數時之設定輸入部的顯示畫面的顯示圖像。 [Fig. 38] A display image of a display screen of the setting input unit when the setting parameters for the feeding of the engaging element connecting body are set.
Claims (13)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017199564 | 2017-10-13 | ||
| JP2017-199564 | 2017-10-13 | ||
| JP2018155088A JP7118539B2 (en) | 2017-10-13 | 2018-08-22 | sewing machine |
| JP2018-155088 | 2018-08-22 |
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| Publication Number | Publication Date |
|---|---|
| TW201923193A true TW201923193A (en) | 2019-06-16 |
| TWI821201B TWI821201B (en) | 2023-11-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| TW107135712A TWI821201B (en) | 2017-10-13 | 2018-10-11 | sewing machine |
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| Country | Link |
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| JP (1) | JP7118539B2 (en) |
| CN (1) | CN111094642A (en) |
| TW (1) | TWI821201B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7262311B2 (en) * | 2019-06-04 | 2023-04-21 | Juki株式会社 | sewing system |
| WO2021229813A1 (en) * | 2020-05-15 | 2021-11-18 | Ykk株式会社 | Slide fastener-equipped product, and method for manufacturing slide fastener-equipped product |
| CN115515449B (en) * | 2020-05-21 | 2025-08-12 | Ykk株式会社 | Template member, sewing machine, and sewing method |
| DE112021008117T5 (en) | 2021-08-16 | 2024-05-29 | Ykk Corporation | Fixing part, sewing machine and sewing process |
| WO2023047539A1 (en) * | 2021-09-24 | 2023-03-30 | Ykk株式会社 | Sewing machine and sewing method |
| CN115429022A (en) * | 2022-08-16 | 2022-12-06 | 浙江力泰服装辅料有限公司 | Resin reinforced zipper and production process thereof |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS581314U (en) * | 1981-06-24 | 1983-01-06 | ワイケイケイ株式会社 | Intermittent slide fastener chain manufacturing equipment |
| JPS60109414U (en) * | 1983-12-29 | 1985-07-25 | ワイケイケイ株式会社 | Intermittent sewing device for slide fastener elements |
| JP4800063B2 (en) | 2006-02-14 | 2011-10-26 | Juki株式会社 | sewing machine |
| CN201299167Y (en) * | 2008-10-27 | 2009-09-02 | 蒙春林 | Zipper stitching machine capable of machine head straight shaft transmission and step feeding |
| US9062401B2 (en) * | 2009-12-25 | 2015-06-23 | Ykk Corporation | Method of sewing a fastener stringer |
| WO2015056327A1 (en) * | 2013-10-17 | 2015-04-23 | Ykk株式会社 | Sewing machine, throat plate structure, and method for sewing element series |
-
2018
- 2018-08-22 JP JP2018155088A patent/JP7118539B2/en active Active
- 2018-10-05 CN CN201880057725.0A patent/CN111094642A/en active Pending
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| Publication number | Publication date |
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| TWI821201B (en) | 2023-11-11 |
| JP7118539B2 (en) | 2022-08-16 |
| CN111094642A (en) | 2020-05-01 |
| JP2019072466A (en) | 2019-05-16 |
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