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TW201922886A - Transparent liquid thermosetting resin composition, optical material bonding agent and optical semiconductor device having high transparency, adhesive strength, good workability, and excellent storage stability - Google Patents

Transparent liquid thermosetting resin composition, optical material bonding agent and optical semiconductor device having high transparency, adhesive strength, good workability, and excellent storage stability Download PDF

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TW201922886A
TW201922886A TW107135741A TW107135741A TW201922886A TW 201922886 A TW201922886 A TW 201922886A TW 107135741 A TW107135741 A TW 107135741A TW 107135741 A TW107135741 A TW 107135741A TW 201922886 A TW201922886 A TW 201922886A
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thermosetting resin
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liquid thermosetting
resin composition
transparent liquid
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齋藤陽介
魚瀬達巳
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日商京瓷股份有限公司
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Abstract

The present invention provides a transparent liquid thermosetting resin composition, comprising: a liquid thermosetting resin (A) having a refractive index of 1.40 to 1.55; and (B) nano silicon dioxide having an average primary particle diameter of 1 to 50 nm, and being subject to an alkylsilane treatment by an alkoxydecane containing an alkyl group having 4 or more carbon atoms.

Description

透明液狀熱硬化性樹脂組合物、光學材料用接著劑及光半導體裝置Transparent liquid thermosetting resin composition, adhesive for optical material, and optical semiconductor device

本發明係關於一種透明液狀熱硬化性樹脂組合物、包含該透明液狀熱硬化性樹脂組合物之光學材料用接著劑、及藉由該光學材料用接著劑接著元件而成之光半導體裝置。The present invention relates to a transparent liquid thermosetting resin composition, an optical material adhesive comprising the transparent liquid thermosetting resin composition, and an optical semiconductor device comprising the optical material adhesive. .

對於光半導體等所使用之密封材料或接著劑等光學材料之液狀熱硬化性樹脂,業界要求除較高之透明性以外,作業性或儲存穩定性亦優異之材料。例如若為LED(Light Emitting Diode,發光二級體)等光半導體所使用之接著劑,則要求準確地塗佈於微量之面積,而要求塗佈量或塗佈形狀之穩定性、LED元件之位置偏移之減少。於塗佈量不充分之情形或形狀不穩定之情形時,未充分地形成側面之填角,接著強度降低,於打線接合時或亮度試驗中產生剝離。又,於發生元件之位置偏移之情形時,無法將導線準確地接合於電極墊。進而,為了提高生產性,必須進行高速塗佈,但要求即便於高速塗佈條件下亦不會產生拉絲。已知藉由使奈米粒子分散至樹脂中,利用粒子彼此之凝聚力來賦予觸變性而能夠改善上述情況。但是,若使奈米粒子分散至樹脂中,則會產生因該奈米粒子與樹脂之折射率之差、及分散不足而導致透明性大幅地降低,光半導體之光提取效率降低等問題。又,由於經時變化而所分散之奈米粒子彼此發生凝聚,因此引起黏度增加,而導致拉絲等作業性變差。A liquid thermosetting resin which is an optical material such as a sealing material or an adhesive used for an optical semiconductor or the like is required to have excellent workability and storage stability in addition to high transparency. For example, if it is an adhesive used for an optical semiconductor such as an LED (Light Emitting Diode), it is required to be accurately applied to a small amount of area, and it is required to have a coating amount or a coating shape stability, and an LED element. The reduction in positional offset. When the coating amount is insufficient or the shape is unstable, the side fillet is not sufficiently formed, and then the strength is lowered, and peeling occurs during wire bonding or in the brightness test. Further, when the position of the element is shifted, the wire cannot be accurately bonded to the electrode pad. Further, in order to improve productivity, high-speed coating is required, but it is required that drawing does not occur even under high-speed coating conditions. It is known that the above particles can be improved by dispersing the nanoparticles in the resin and imparting thixotropy by the cohesive force of the particles. However, when the nanoparticles are dispersed in the resin, there is a problem that the difference in refractive index between the nanoparticles and the resin and insufficient dispersion cause a large decrease in transparency and a decrease in light extraction efficiency of the optical semiconductor. Further, since the nanoparticles dispersed by the change over time are agglomerated with each other, the viscosity is increased, and the workability such as drawing is deteriorated.

先前,藉由進行奈米粒子之表面處理而進行於樹脂中之分散性提高(例如專利文獻1至3)。 [先前技術文獻] [專利文獻]Previously, the dispersibility in the resin was improved by performing surface treatment of the nanoparticles (for example, Patent Documents 1 to 3). [Prior Technical Literature] [Patent Literature]

[專利文獻1]日本專利特開2010-143806號公報 [專利文獻2]日本專利特開2012-149111號公報 [專利文獻3]日本專利特開2015-108068號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. JP-A No. Hei. No. Hei. No. Hei.

[發明所欲解決之問題][The problem that the invention wants to solve]

然而,即便使用經表面處理之奈米粒子,亦由於該奈米粒子與樹脂之折射率之不同、及分散性不充分而難以製作透明之硬化物。又,即便於藉由進行奈米粒子表面之處理來提高與樹脂之相溶性從而分散至透明程度之情形時,根據表面處理劑之種類,奈米粒子彼此之凝聚力亦會消失,而無法對液狀樹脂賦予充分之觸變性,作業性亦較差。又,即便於進行過奈米粒子之表面處理之情形時,亦有由於經時變化而發生奈米粒子彼此凝聚之情形,隨之黏度增加,因此拉絲或塗佈形狀較差,作業性亦較差。However, even if the surface-treated nanoparticle is used, it is difficult to produce a transparent cured product because the refractive index of the nanoparticle and the resin are different and the dispersibility is insufficient. Further, even when the surface of the nanoparticle is treated to improve the compatibility with the resin and to be dispersed to a degree of transparency, depending on the type of the surface treatment agent, the cohesive force of the nanoparticles is also lost, and the liquid cannot be liquid. The resin imparts sufficient thixotropy and is inferior in workability. Further, even in the case where the surface treatment of the nanoparticles is performed, there is a case where the nanoparticles are agglomerated due to a change with time, and the viscosity is increased, so that the drawing or coating shape is inferior and the workability is also inferior.

本發明係鑒於此種實際情況而完成者,其目的在於提供一種透明性及接著強度較高、具有良好之作業性且儲存穩定性亦優異之透明液狀熱硬化性樹脂組合物、包含該透明液狀熱硬化性樹脂組合物之光學材料用接著劑、及藉由該光學材料用接著劑接著元件而成之光半導體裝置。 [解決問題之技術手段]The present invention has been made in view of such an actual situation, and an object of the present invention is to provide a transparent liquid thermosetting resin composition which has high transparency and high strength, has excellent workability, and is excellent in storage stability, and includes the transparent An adhesive for an optical material of a liquid thermosetting resin composition, and an optical semiconductor device obtained by bonding an element with an adhesive for the optical material. [Technical means to solve the problem]

本發明者等人為了解決上述問題而反覆努力研究,結果發現,使經烷基矽烷基處理之奈米二氧化矽分散至具有特定之折射率之液狀熱硬化性樹脂中而成之透明液狀熱硬化性樹脂組合物會解決上述問題,從而完成本發明。 本發明係基於該見解而完成者。In order to solve the above problems, the inventors of the present invention have repeatedly tried hard to find a transparent liquid obtained by dispersing an alkyl sulfonium alkyl group-treated nano cerium oxide into a liquid thermosetting resin having a specific refractive index. The thermosetting resin composition solves the above problems, thereby completing the present invention. The present invention has been completed based on this finding.

即,本發明提供以下之[1]~[4]。 [1]一種透明液狀熱硬化性樹脂組合物,其包含:(A)液狀熱硬化性樹脂,其折射率為1.40~1.55;及(B)奈米二氧化矽,其平均一次粒徑為1~50 nm,且經具有碳數4以上之烷基之烷氧基矽烷作烷基矽烷基處理。 [2]如上述[1]所記載之透明液狀熱硬化性樹脂組合物,其中上述(A)成分為聚矽氧樹脂及環氧樹脂之任一者。 [3]一種光學材料用接著劑,其包含如上述[1]或[2]所記載之透明液狀熱硬化性樹脂組合物。 [4]一種光半導體裝置,其具備藉由如上述[3]所記載之光學材料用接著劑所接著之光半導體元件。 [發明之效果]That is, the present invention provides the following [1] to [4]. [1] A transparent liquid thermosetting resin composition comprising: (A) a liquid thermosetting resin having a refractive index of 1.40 to 1.55; and (B) nano cerium oxide having an average primary particle diameter It is 1 to 50 nm, and is treated with an alkoxydecane having an alkyl group having 4 or more carbon atoms as an alkylalkylene group. [2] The transparent liquid thermosetting resin composition according to the above [1], wherein the component (A) is any one of a polysiloxane resin and an epoxy resin. [3] An adhesive for an optical material, comprising the transparent liquid thermosetting resin composition according to the above [1] or [2]. [4] An optical semiconductor device comprising the optical semiconductor element which is followed by the adhesive for an optical material described in the above [3]. [Effects of the Invention]

根據本發明,可提供一種透明性及接著強度較高、具有良好之作業性且儲存穩定性亦優異之透明液狀熱硬化性樹脂組合物、包含該透明液狀熱硬化性樹脂組合物之光學材料用接著劑、及藉由該光學材料用接著劑接著元件而成之光半導體裝置。According to the present invention, it is possible to provide a transparent liquid thermosetting resin composition having high transparency and high strength, excellent workability, and excellent storage stability, and opticals comprising the transparent liquid thermosetting resin composition. An adhesive for the material and an optical semiconductor device formed by bonding the optical material with an adhesive.

以下對本發明詳細地進行說明。 [透明液狀熱硬化性樹脂組合物] 本發明之透明液狀熱硬化性樹脂組合物之特徵在於包含:(A)液狀熱硬化性樹脂,其折射率為1.40~1.55;及(B)奈米二氧化矽,其平均一次粒徑為1~50 nm,且經具有碳數4以上之烷基之烷氧基矽烷作烷基矽烷基處理。The invention will be described in detail below. [Transparent liquid thermosetting resin composition] The transparent liquid thermosetting resin composition of the present invention is characterized by comprising: (A) a liquid thermosetting resin having a refractive index of 1.40 to 1.55; and (B) The nano cerium oxide has an average primary particle diameter of 1 to 50 nm and is treated with an alkoxy decane having an alkyl group having 4 or more carbon atoms as an alkyl decyl group.

首先,對本發明之透明液狀熱硬化性樹脂組合物(以下亦簡稱為「熱硬化性樹脂組合物」)之各成分進行說明。 [(A)具有特定之折射率之液狀熱硬化性樹脂] 本發明中所使用之(A)成分之液狀熱硬化性樹脂係於常溫(25℃)下為液狀且折射率為1.40~1.55之熱硬化性樹脂。為了成為未達1.40之折射率,而必須導入含有氟之官能基等,但成本較高,且與基材之潤濕性降低,由此有導致接著強度降低之虞。因此,於本發明中,將(A)成分之液狀熱硬化性樹脂之折射率設為1.40以上。又,若折射率超過1.55,則有使硬化物之透明性降低之虞。就此種觀點而言,(A)成分之液狀熱硬化性樹脂之折射率較佳為1.42~1.53。 上述折射率可使用折射計(例如阿貝折射計)進行測定。First, each component of the transparent liquid thermosetting resin composition (hereinafter also simply referred to as "thermosetting resin composition") of the present invention will be described. [(A) Liquid thermosetting resin having a specific refractive index] The liquid thermosetting resin of the component (A) used in the present invention is liquid at normal temperature (25 ° C) and has a refractive index of 1.40. ~1.55 thermosetting resin. In order to obtain a refractive index of less than 1.40, it is necessary to introduce a functional group containing fluorine or the like, but the cost is high and the wettability with the substrate is lowered, which may cause a decrease in the strength of the bonding. Therefore, in the present invention, the refractive index of the liquid thermosetting resin of the component (A) is set to 1.40 or more. Further, when the refractive index exceeds 1.55, the transparency of the cured product is lowered. From such a viewpoint, the refractive index of the liquid thermosetting resin of the component (A) is preferably from 1.42 to 1.53. The above refractive index can be measured using a refractometer (for example, an Abbe refractometer).

作為(A)成分之液狀熱硬化性樹脂,只要為於常溫(25℃)下為液狀且折射率為1.40~1.55者,則無特別限制,就透明性、耐熱性、接著性之觀點而言,較佳為聚矽氧樹脂、環氧樹脂,就透明性之觀點而言,更佳為聚矽氧樹脂。The liquid thermosetting resin as the component (A) is not particularly limited as long as it is liquid at normal temperature (25 ° C) and has a refractive index of 1.40 to 1.55, and transparency, heat resistance, and adhesion are considered. In particular, a polyoxyxylene resin or an epoxy resin is more preferably a polyoxyxene resin from the viewpoint of transparency.

聚矽氧樹脂只要為具有矽氧烷鍵(Si-O-Si)且具有2個以上之硬化性反應基者即可,例如可列舉:主骨架為甲基聚矽氧之樹脂(折射率1.40~1.42)、主骨架為甲基聚矽氧且該甲基聚矽氧之甲基之一部分經苯基取代之樹脂(折射率1.42~1.55)、將矽氧烷鍵之一部分變更為烷基鏈或乙二醇鏈之樹脂(折射率1.42~1.49)等。形狀可列舉直鏈狀聚矽氧、支鏈狀聚矽氧、環狀聚矽氧、梯型倍半矽氧烷、無規型倍半矽氧烷、籠型倍半矽氧烷等。The polyoxyxylene resin may be a siloxane having a siloxane bond (Si-O-Si) and having two or more sclerosing reactive groups. For example, a resin having a main skeleton of methyl polyoxygen (refractive index of 1.40) may be mentioned. ~1.42), a resin having a main skeleton of methyl polyfluorene and a methyl group of a methyl polyfluorene, which is substituted with a phenyl group (refractive index of 1.42 to 1.55), and a part of a decane bond is changed to an alkyl chain. Or a resin of ethylene glycol chain (refractive index 1.42 to 1.49). Examples of the shape include linear polyfluorene oxide, branched polyfluorene oxide, cyclic polyfluorene oxide, ladder sesquiterpene oxide, random sesquiterpene oxide, and cage sesquiterpene oxide.

作為聚矽氧樹脂之硬化方法,可列舉:將具有氫矽烷基(-SiH)與碳-碳雙鍵之樹脂於氫矽烷基化觸媒存在下進行之氫矽烷基化反應;將具有烷氧基之樹脂於縮聚觸媒存在下進行之縮聚反應;使用有機過氧化物等進行之碳-碳雙鍵之自由基反應;對樹脂骨架導入環氧基、胺基、羥基、羧基等反應性基而進行硬化之方法等。該等可單獨使用或併用2種以上。就硬化時間、耐熱性、保管穩定性之觀點而言,較佳為氫矽烷基化反應。As a curing method of the polyoxyxylene resin, a hydroquinone alkylation reaction in which a resin having a hydrofluorenylalkyl group (-SiH) and a carbon-carbon double bond is carried out in the presence of a hydroquinone alkylation catalyst; a polycondensation reaction of a base resin in the presence of a polycondensation catalyst; a radical reaction of a carbon-carbon double bond using an organic peroxide; and a reactive group such as an epoxy group, an amine group, a hydroxyl group or a carboxyl group introduced into the resin skeleton And the method of hardening, and the like. These may be used alone or in combination of two or more. From the viewpoint of curing time, heat resistance, and storage stability, a hydroquinone alkylation reaction is preferred.

又,聚矽氧樹脂若滿足折射率1.40~1.55,則亦可於該聚矽氧樹脂中導入有機化合物。例如藉由利用氫矽烷基化反應於樹脂骨架中導入有機化合物,可無損聚矽氧樹脂原本之耐熱性及耐紫外線性而提高韌性及接著性。作為上述有機化合物,就耐熱性及接著性之觀點而言,較佳為下述通式(1)所表示之化合物。Further, if the polyoxyxene resin satisfies the refractive index of 1.40 to 1.55, an organic compound may be introduced into the polyfluorene oxide resin. For example, by introducing an organic compound into the resin skeleton by a hydroquinone alkylation reaction, the original heat resistance and ultraviolet resistance of the polyoxynoxy resin can be impaired to improve the toughness and adhesion. The organic compound is preferably a compound represented by the following formula (1) from the viewpoint of heat resistance and adhesion.

[化1] [Chemical 1]

式中,R1 表示氫原子、不飽和烴基、碳數1~10之飽和烴基、或含有環氧基之基,R2 分別獨立地表示不飽和烴基,各自可相同亦可不同。In the formula, R 1 represents a hydrogen atom, an unsaturated hydrocarbon group, a saturated hydrocarbon group having 1 to 10 carbon atoms, or a group having an epoxy group, and R 2 each independently represents an unsaturated hydrocarbon group, and each of them may be the same or different.

R1 及R2 之不飽和烴基較佳為碳數2~6,例如可列舉乙烯基、烯丙基、(甲基)丙烯醯基、丙烯基及丁烯基等。此處,所謂(甲基)丙烯醯基表示丙烯醯基或甲基丙烯醯基。 作為R1 中之碳數1~10、較佳為碳數1~5之飽和烴基,例如可列舉:甲基、乙基、丙基、丁基、戊基等。又,作為含有環氧基之基,例如可列舉環氧基、縮水甘油基等。The unsaturated hydrocarbon group of R 1 and R 2 preferably has 2 to 6 carbon atoms, and examples thereof include a vinyl group, an allyl group, a (meth)acrylonitrile group, a propenyl group, and a butenyl group. Here, the (meth)acryl fluorenyl group means an acryl fluorenyl group or a methacryl fluorenyl group. Examples of the saturated hydrocarbon group having 1 to 10 carbon atoms and preferably 1 to 5 carbon atoms in R 1 include a methyl group, an ethyl group, a propyl group, a butyl group, and a pentyl group. Further, examples of the epoxy group-containing group include an epoxy group and a glycidyl group.

作為上述通式(1)所表示之化合物,具體而言,可列舉:異氰尿酸三烯丙酯、異氰尿酸二烯丙基縮水甘油酯、異氰尿酸二烯丙基甲酯、異氰尿酸二烯丙酯、異氰尿酸三(2-丙烯醯氧基)酯、異氰尿酸三甲基烯丙酯、異氰尿酸三烯丙酯預聚物、三烯丙基三聚氰酸等。該等可單獨使用或混合2種以上使用。於該等中,就晶片剪切強度及耐熱性、耐紫外線性之觀點而言,較佳為異氰尿酸三烯丙酯、異氰尿酸二烯丙基縮水甘油酯、異氰尿酸二烯丙基甲酯。Specific examples of the compound represented by the above formula (1) include triallyl isocyanurate, diallyl glycidyl isocyanurate, diallyl isocyanurate, and isocyanide. Diallyl urate, tris(2-propenyloxy) isocyanurate, trimethylallyl isocyanurate, triallyl isocyanurate prepolymer, triallyl cyanuric acid, etc. . These may be used alone or in combination of two or more. Among these, from the viewpoint of wafer shear strength, heat resistance, and ultraviolet resistance, triallyl isocyanurate, diallyl glycidyl isocyanurate, and diallyl isocyanurate are preferred. Methyl ester.

作為環氧樹脂,例如可列舉:氫化雙酚A型或F型環氧樹脂(折射率1.48~1.52)、脂環式環氧樹脂(折射率1.48~1.51)、具有異三聚氰酸骨架之環氧樹脂(折射率1.48~1.55)、具有聚矽氧骨架之環氧樹脂(折射率1.43~1.50)等。其中,就耐熱性及接著性之觀點而言,較佳為脂環式環氧樹脂、具有異三聚氰酸骨架之環氧樹脂、具有聚矽氧骨架之環氧樹脂。Examples of the epoxy resin include hydrogenated bisphenol A type or F type epoxy resin (refractive index 1.48 to 1.52), alicyclic epoxy resin (refractive index 1.48 to 1.51), and isomeric cyanuric acid skeleton. Epoxy resin (refractive index 1.48 to 1.55), epoxy resin having a polyfluorene skeleton (refractive index 1.43 to 1.50), and the like. Among them, from the viewpoint of heat resistance and adhesion, an alicyclic epoxy resin, an epoxy resin having an iso-cyanuric acid skeleton, and an epoxy resin having a polyfluorene skeleton are preferable.

作為市售品,有Celloxide 2021P、Celloxide 2081、EHPE3150、EHPE3150CE(以上為Daicel股份有限公司製造)、TEPIC-G,TEPIC-S、TEPIC-HP、TEPIC-L、TEPIC-PAS B26L、TEPIC-PAS B22、TEPIC-FL,TEPIC-VL、TEPIC-UC(以上為日產化學工業股份有限公司製造)、KF-105、X-22-163、X-22-169、X-22-173(以上為信越化學工業股份有限公司製造)、BY16-855、SF8411、SF8413、FZ-3720、BY16-839、SF-8421(以上為Dow Corning Toray股份有限公司製造)、TSF4730、YF3965(以上為Momentive Performance Materials製造)等。Commercially available, Celloxide 2021P, Celloxide 2081, EHPE3150, EHPE3150CE (above manufactured by Daicel Co., Ltd.), TEPIC-G, TEPIC-S, TEPIC-HP, TEPIC-L, TEPIC-PAS B26L, TEPIC-PAS B22 , TEPIC-FL, TEPIC-VL, TEPIC-UC (above manufactured by Nissan Chemical Industry Co., Ltd.), KF-105, X-22-163, X-22-169, X-22-173 (above is Shin-Etsu Chemical) Industrial Co., Ltd.), BY16-855, SF8411, SF8413, FZ-3720, BY16-839, SF-8421 (above manufactured by Dow Corning Toray Co., Ltd.), TSF4730, YF3965 (above manufactured by Momentive Performance Materials), etc. .

於使用環氧樹脂作為(A)成分之液狀熱硬化性樹脂之情形時,較佳為調配硬化劑。 作為硬化劑,可列舉:酸酐、胺、咪唑、苯酚、雙氰胺、鋶鹽之酸產生劑等。就耐熱性及接著性之觀點而言,較佳為酸酐、鋶鹽之酸產生劑,於進行混合而保管之情形時,就黏度穩定性之觀點而言,更佳為鋶鹽之酸產生劑。 作為市售品,可列舉:SAN-AID SI-45、SAN-AID SI-45L、SAN-AID SI-60、SAN-AID SI-60L、SAN-AID SI-80、SAN-AID SI-80L、SAN-AID SI-100、SAN-AID SI-100L、SAN-AID SI-110、SAN-AID SI-110L、SAN-AID SI-150、SAN-AID SI-150L、SAN-AID SI-300、SAN-AID SI-360、SAN-AID SI-B2A、SAN-AID SI-B3A、SAN-AID SI-B3、SAN-AID SI-B4、SAN-AID SI-B5(以上為三新化學工業股份有限公司製造)、TA-100、TA-120、TA-160(以上為San-Apro股份有限公司製造)、CO454、C2363、D2685(以上為東京化成工業股份有限公司製造)等。In the case where an epoxy resin is used as the liquid thermosetting resin of the component (A), it is preferred to blend a curing agent. Examples of the curing agent include acid anhydrides, amines, imidazoles, phenols, dicyandiamide, and acid generators of sulfonium salts. From the viewpoint of heat resistance and adhesion, it is preferably an acid generator of an acid anhydride or a phosphonium salt, and when it is mixed and stored, it is more preferably an acid generator of a phosphonium salt from the viewpoint of viscosity stability. . As a commercial item, SAN-AID SI-45, SAN-AID SI-45L, SAN-AID SI-60, SAN-AID SI-60L, SAN-AID SI-80, SAN-AID SI-80L, SAN-AID SI-100, SAN-AID SI-100L, SAN-AID SI-110, SAN-AID SI-110L, SAN-AID SI-150, SAN-AID SI-150L, SAN-AID SI-300, SAN -AID SI-360, SAN-AID SI-B2A, SAN-AID SI-B3A, SAN-AID SI-B3, SAN-AID SI-B4, SAN-AID SI-B5 (above is Sanxin Chemical Industry Co., Ltd. Manufactured, TA-100, TA-120, TA-160 (above, manufactured by San-Apro Co., Ltd.), CO454, C2363, D2685 (above, manufactured by Tokyo Chemical Industry Co., Ltd.).

硬化劑之含量相對於環氧樹脂100質量份較佳為0.1~3.0質量份,更佳為0.2~2.5質量份。The content of the curing agent is preferably 0.1 to 3.0 parts by mass, more preferably 0.2 to 2.5 parts by mass, per 100 parts by mass of the epoxy resin.

[(B)藉由具有碳數4以上之烷基之烷氧基矽烷進行過烷基矽烷基處理之奈米二氧化矽] 本發明所使用之(B)成分之經烷基矽烷基處理之奈米二氧化矽係平均一次粒徑為1~50 nm,且經具有碳數4以上之烷基之烷氧基矽烷作烷基矽烷基處理者。藉由使用利用具有碳數4以上之烷基之烷氧基矽烷進行過烷基矽烷基處理之奈米二氧化矽,可提高熱硬化性樹脂組合物之接著性及作業性,提高耐回焊性。[(B) Nano cerium oxide treated by an alkyl sulfonyl group having an alkoxy decane having an alkyl group having 4 or more carbon atoms] The alkyl decyl group treated by the component (B) used in the present invention The nanometer cerium oxide has an average primary particle diameter of 1 to 50 nm and is treated with an alkoxy decane having an alkyl group having 4 or more carbon atoms as an alkyl decyl group. By using a nano cerium oxide which has been subjected to alkyl alkyl group treatment using an alkoxy decane having an alkyl group having 4 or more carbon atoms, the adhesion and workability of the thermosetting resin composition can be improved, and the reflow-resistant welding can be improved. Sex.

若(B)成分之經烷基矽烷基處理之奈米二氧化矽之平均一次粒徑未達1 nm,則有使熱硬化性樹脂組合物之黏度極端地增加之虞,若超過50 nm,則有使該熱硬化性樹脂組合物之硬化物之透明性降低之虞。就此種觀點而言,(B)成分之經烷基矽烷基處理之奈米二氧化矽之平均一次粒徑較佳為2~40 nm,更佳為3~30 nm。 此處,所謂平均一次粒徑為個數平均粒徑。(B)成分之平均一次粒徑可隨機地選出100個一次粒子,利用掃描式電子顯微鏡(SEM,Scanning Electron Microscope)測定各一次粒子之長徑及短徑,以其平均值之形式求出。When the average primary particle diameter of the alkyl cerium-substituted nano cerium oxide of the component (B) is less than 1 nm, the viscosity of the thermosetting resin composition is extremely increased. If it exceeds 50 nm, There is a possibility that the transparency of the cured product of the thermosetting resin composition is lowered. From this point of view, the average primary particle diameter of the alkylphosphonium-treated nano cerium oxide of the component (B) is preferably from 2 to 40 nm, more preferably from 3 to 30 nm. Here, the average primary particle diameter is a number average particle diameter. The average primary particle diameter of the component (B) was randomly selected from 100 primary particles, and the major axis and the minor axis of each primary particle were measured by a scanning electron microscope (SEM, Scanning Electron Microscope), and the average value was obtained.

作為奈米二氧化矽之合成方法,並無特別限制,例如可列舉:使矽粉末燃燒之VMC(Vaperized Metal Combustion,汽化金屬燃燒)法、以水玻璃為原料進行製造之方法、以烷氧化物為原料進行製造之方法等。The synthesis method of the nano cerium oxide is not particularly limited, and examples thereof include a VMC (Vaperized Metal Combustion) method for burning cerium powder, a method for producing water glass as a raw material, and an alkoxide. A method of manufacturing a raw material, and the like.

關於藉由具有碳數4以上之烷基之烷氧基矽烷對奈米二氧化矽進行烷基矽烷基處理之方法,可利用公知之方法,並無特別限制。作為上述烷氧基矽烷,只要具有碳數4以上之烷基,則無特別限定,例如可列舉下述通式(2)所表示之三烷氧基矽烷,可較佳地使用。The method for subjecting the nano cerium oxide to an alkyl sulfonyl group by an alkoxy decane having an alkyl group having 4 or more carbon atoms can be carried out by a known method, and is not particularly limited. The alkoxydecane is not particularly limited as long as it has an alkyl group having 4 or more carbon atoms. For example, a trialkoxysilane represented by the following formula (2) can be preferably used.

[化2](式中,R3 為碳數4以上之烷基,R4 分別獨立為碳數1~4之烷基;複數個R4 各自可相同亦可不同)[Chemical 2] (wherein R 3 is an alkyl group having 4 or more carbon atoms; and R 4 is each independently an alkyl group having 1 to 4 carbon atoms; and a plurality of R 4 's may be the same or different)

上述R3 為碳數4以上、較佳為碳數4~20、更佳為碳數6~18之烷基,例如可列舉:丁基、戊基、己基、辛基、癸基、十二烷基、十四烷基、十六烷基、十八烷基等。其中,就賦予觸變性之觀點而言,較佳為己基、辛基、癸基、十二烷基、十四烷基、十六烷基、十八烷基。R 3 is an alkyl group having 4 or more carbon atoms, preferably 4 to 20 carbon atoms, more preferably 6 to 18 carbon atoms, and examples thereof include a butyl group, a pentyl group, a hexyl group, an octyl group, a decyl group, and 12 Alkyl, tetradecyl, hexadecyl, octadecyl, and the like. Among them, from the viewpoint of imparting thixotropy, a hexyl group, an octyl group, a decyl group, a dodecyl group, a tetradecyl group, a hexadecyl group or an octadecyl group is preferred.

作為上述R4 之碳數1~4之烷基,例如可列舉:甲基、乙基、正丙基、異丙基、正丁基、異丁基、第三丁基等。其中,就獲取容易性之觀點而言,較佳為甲基、乙基,更佳為甲基。Examples of the alkyl group having 1 to 4 carbon atoms of R 4 include a methyl group, an ethyl group, a n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, and a tributyl group. Among them, from the viewpoint of availability, a methyl group or an ethyl group is preferred, and a methyl group is more preferred.

作為上述通式(2)所表示之三烷氧基矽烷之具體例,可列舉:丁基三甲氧基矽烷、戊基三甲氧基矽烷、己基三甲氧基矽烷、辛基三甲氧基矽烷、癸基三甲氧基矽烷、十二烷基三甲氧基矽烷、十六烷基三甲氧基矽烷、十八烷基三甲氧基矽烷、丁基三乙氧基矽烷、戊基三乙氧基矽烷、己基三乙氧基矽烷、辛基三乙氧基矽烷、癸基三乙氧基矽烷、十二烷基三乙氧基矽烷、十六烷基三乙氧基矽烷、十八烷基三乙氧基矽烷等。該等可使用1種,亦可組合2種以上而使用。Specific examples of the trialkoxysilane represented by the above formula (2) include butyltrimethoxydecane, pentyltrimethoxydecane, hexyltrimethoxydecane, octyltrimethoxydecane, and anthracene. Trimethoxy decane, dodecyl trimethoxy decane, hexadecyl trimethoxy decane, octadecyl trimethoxy decane, butyl triethoxy decane, pentyl triethoxy decane, hexyl Triethoxy decane, octyl triethoxy decane, decyl triethoxy decane, dodecyl triethoxy decane, cetyl triethoxy decane, octadecyl triethoxy Decane and so on. These may be used alone or in combination of two or more.

又,作為上述通式(2)所表示之三烷氧基矽烷,可以矽烷偶合劑之形式獲取。作為上述矽烷偶合劑之市售品,可列舉:H0789(己基三甲氧基矽烷)、T2875(辛基三甲氧基矽烷)、D4704(癸基三乙氧基矽烷)、D3383(十二烷基三甲氧基矽烷)、H1376(十六烷基三甲氧基矽烷)、O0256(十八烷基三甲氧基矽烷)、P0736(戊基三乙氧基矽烷)、H1158(己基三乙氧基矽烷)、D5197(癸基三乙氧基矽烷)、O0171(辛基三乙氧基矽烷)、D1510(十二烷基三乙氧基矽烷)、O0165(十八烷基三乙氧基矽烷)(以上為東京化成工業股份有限公司製造)等。Further, the trialkoxydecane represented by the above formula (2) can be obtained as a decane coupling agent. As a commercial item of the above-mentioned decane coupling agent, H0789 (hexyl trimethoxy decane), T2875 (octyl trimethoxy decane), D4704 (decyl triethoxy decane), D3383 (dodecyl trimethyl) Oxydecane), H1376 (hexadecyltrimethoxydecane), O0256 (octadecyltrimethoxydecane), P0736 (pentyltriethoxydecane), H1158 (hexyltriethoxydecane), D5197 (fluorenyltriethoxydecane), O0171 (octyltriethoxydecane), D1510 (dodecyltriethoxydecane), O0165 (octadecyltriethoxydecane) (above Tokyo Chemical Industry Co., Ltd.) and so on.

矽烷偶合劑之含量相對於奈米二氧化矽100質量份較佳為3~20質量份。藉由於該範圍內含有矽烷偶合劑,可充分地進行奈米二氧化矽之表面處理。The content of the decane coupling agent is preferably from 3 to 20 parts by mass based on 100 parts by mass of the nano cerium oxide. By containing a decane coupling agent in this range, the surface treatment of nano cerium oxide can be sufficiently performed.

又,作為經表面處理過之奈米二氧化矽之市售品,可列舉:AEROSIL(註冊商標)R805、AEROSIL(註冊商標)R816、AEROSIL(註冊商標)VP NKC130、AEROSIL(註冊商標)VP NK 200(以上為Nippon Aerozil股份有限公司製造)等。In addition, as a commercial product of the surface-treated nano-cerium oxide, AEROSIL (registered trademark) R805, AEROSIL (registered trademark) R816, AEROSIL (registered trademark) VP NKC130, AEROSIL (registered trademark) VP NK 200 (above is manufactured by Nippon Aerozil Co., Ltd.) and the like.

(B)成分之經烷基矽烷基處理之奈米二氧化矽之含量相對於(A)成分之液狀熱硬化性樹脂100質量份較佳為1~10質量份,更佳為2~8質量份,進而較佳為3~6質量份。藉由將(B)成分之含量設為1質量份以上,可賦予觸變性,藉由設為10質量份以下,可保持作業性並且賦予觸變性。The content of the alkyl cerium oxide-treated nano cerium oxide of the component (B) is preferably 1 to 10 parts by mass, more preferably 2 to 8 parts by mass per 100 parts by mass of the liquid thermosetting resin of the component (A). The mass part is further preferably 3 to 6 parts by mass. By setting the content of the component (B) to 1 part by mass or more, thixotropy can be imparted, and when it is 10 parts by mass or less, workability can be maintained and thixotropy can be imparted.

[其他成分] 本發明之透明液狀熱硬化性樹脂組合物除上述(A)成分及(B)成分以外,可於無損本發明之目的及效果之範圍內,例如就提高透明性之觀點而言添加抗氧化劑;就提高作業性之觀點而言添加硬化抑制劑、溶劑;防滲出劑等。[Other components] The transparent liquid thermosetting resin composition of the present invention may contain, in addition to the above components (A) and (B), within the scope of the object and effect of the present invention, for example, from the viewpoint of improving transparency. Adding an antioxidant; adding a hardening inhibitor, a solvent, an anti-seepage agent, etc. from the viewpoint of improving workability.

本發明之透明液狀熱硬化性樹脂組合物中,(A)成分及(B)成分之含量較佳為60質量%以上,更佳為70質量%以上,進而較佳為90質量%以上。In the transparent liquid thermosetting resin composition of the present invention, the content of the component (A) and the component (B) is preferably 60% by mass or more, more preferably 70% by mass or more, and still more preferably 90% by mass or more.

作為本發明之透明液狀熱硬化性樹脂組合物之製造方法,並無特別限定,例如可列舉使用勻相分散機、均質攪拌機、萬能混合機、行星式混合機、捏合機、三輥研磨機或珠磨機等混合機,於常溫(25℃)或加溫下混合(A)成分、(B)成分、及視需要調配之其他成分的方法等。The method for producing the transparent liquid thermosetting resin composition of the present invention is not particularly limited, and examples thereof include a homogeneous phase disperser, a homomixer, a universal mixer, a planetary mixer, a kneader, and a three-roll mill. A method such as a bead mill or the like, in which a component (A), a component (B), and other components to be blended are mixed at room temperature (25 ° C) or under heating.

本發明之透明液狀熱硬化性樹脂組合物之硬化溫度並無特別限定。透明液狀熱硬化性樹脂組合物之硬化溫度較佳為80℃~200℃,更佳為100℃~180℃,進而較佳為110℃~160℃。若硬化溫度為80℃以上,則該熱硬化性樹脂組合物之硬化充分地進行。又,若硬化溫度為200℃以下,則可抑制周邊構件之熱劣化。The curing temperature of the transparent liquid thermosetting resin composition of the present invention is not particularly limited. The curing temperature of the transparent liquid thermosetting resin composition is preferably from 80 ° C to 200 ° C, more preferably from 100 ° C to 180 ° C, still more preferably from 110 ° C to 160 ° C. When the curing temperature is 80 ° C or more, the hardening of the thermosetting resin composition is sufficiently performed. Moreover, when the hardening temperature is 200 ° C or less, thermal deterioration of the peripheral member can be suppressed.

[光學材料用接著劑] 本發明之光學材料用接著劑係包含上述透明液狀熱硬化性樹脂組合物且接著光半導體元件者,可視塗佈方法來調整黏度及觸變性而使用。 作為本發明之光學材料用接著劑之塗佈方法,可列舉沖壓(stamping)、滴塗、網版印刷、旋轉塗佈等。[Binder for Optical Material] The adhesive for optical material of the present invention comprises the above-mentioned transparent liquid thermosetting resin composition and is then used in an optical semiconductor element, and the viscosity and thixotropy can be adjusted by a coating method. Examples of the coating method of the adhesive for an optical material of the present invention include stamping, dispensing, screen printing, spin coating, and the like.

使用本發明之光學材料用接著劑之旋轉黏度計所測得之黏度較佳為150 Pa∙s以下,更佳為100 Pa∙s以下,進而較佳為70 Pa∙s以下。 使本發明之光學材料用接著劑硬化所獲得之硬化物之透光率較佳為70%以上,更佳為75%以上,進而較佳為80%以上。 又,使該光學材料用接著劑硬化所獲得之硬化物之接著強度較佳為2.5 N以上,更佳為5.0 N以上,進而較佳為5.5 N以上。 再者,上述黏度、透光率、及接著強度可藉由實施例所記載之方法進行測定。The viscosity measured by a rotational viscometer using an adhesive for an optical material of the present invention is preferably 150 Pa∙s or less, more preferably 100 Pa∙s or less, still more preferably 70 Pa∙s or less. The light transmittance of the cured product obtained by curing the optical material of the present invention with an adhesive is preferably 70% or more, more preferably 75% or more, still more preferably 80% or more. Moreover, the adhesive strength of the cured product obtained by curing the optical material with an adhesive is preferably 2.5 N or more, more preferably 5.0 N or more, still more preferably 5.5 N or more. Further, the viscosity, the light transmittance, and the adhesion strength can be measured by the methods described in the examples.

[光半導體裝置] 本發明之光半導體裝置具備藉由上述光學材料用接著劑所接著之光半導體元件。作為本發明之光半導體裝置,具體而言,例如可列舉發光二極體裝置、半導體雷射裝置及光電耦合器等。此種光半導體裝置例如可適宜地用於液晶顯示器等之背光源;照明、各種感測器、印表機及影印機等之光源;車輛用計測器光源;信號燈;顯示燈;顯示裝置、面狀發光體之光源;顯示器、裝飾、各種燈以及開關元件等。[Optical semiconductor device] The optical semiconductor device of the present invention includes an optical semiconductor element which is followed by the above-mentioned adhesive for an optical material. Specific examples of the optical semiconductor device of the present invention include a light-emitting diode device, a semiconductor laser device, and a photocoupler. Such an optical semiconductor device can be suitably used, for example, as a backlight for a liquid crystal display or the like; a light source for illumination, various sensors, a printer, and a photocopier; a light source for a vehicle; a signal lamp; a display lamp; a display device; A light source of a illuminator; a display, a decoration, various lamps, and switching elements.

作為上述光半導體元件即發光元件,若為使用半導體之發光元件,則無特別限定。於上述發光元件為發光二極體之情形時,例如可列舉於基板上積層有LED形式用半導體材料之構造。於該情形時,作為半導體材料,例如可列舉GaAs、GaP、GaAlAs、GaAsP、AlGaInP、GaN、InN、AlN、InGaAlN、及SiC等。The light-emitting element which is the above-mentioned optical semiconductor element is not particularly limited as long as it is a light-emitting element using a semiconductor. In the case where the light-emitting element is a light-emitting diode, for example, a structure in which a semiconductor material for LED form is laminated on a substrate can be cited. In this case, examples of the semiconductor material include GaAs, GaP, GaAlAs, GaAsP, AlGaInP, GaN, InN, AlN, InGaAlN, and SiC.

作為上述基板之材料,例如可列舉藍寶石、尖晶石、SiC、Si、ZnO、及GaN單晶等。又,亦可視需要於基板與半導體材料之間形成緩衝層。作為上述緩衝層之材料,例如可列舉GaN及AlN等。 [實施例]Examples of the material of the substrate include sapphire, spinel, SiC, Si, ZnO, and GaN single crystal. Further, a buffer layer may be formed between the substrate and the semiconductor material as needed. Examples of the material of the buffer layer include GaN, AlN, and the like. [Examples]

接下來,藉由實施例具體地說明本發明,但本發明並不受該等例任何限定。Next, the present invention will be specifically described by way of examples, but the present invention is not limited by the examples.

(合成例1:聚矽氧樹脂1之合成) 於具備氮氣導入管、熱電偶、滴加漏斗之300 mL四口可分離式燒瓶中添加異氰尿酸三烯丙酯(東京化成工業股份有限公司製造)95.9 g、鉑/乙烯基甲基環矽氧烷錯合物-3%乙烯基甲基環矽氧烷溶液0.033 g。自常溫(25℃)起歷時1小時升溫至80℃,一面將反應槽內之溫度保持為80℃一面歷時30分鐘滴加1,3,5,7-四甲基環四矽氧烷(和光純藥工業股份有限公司製造)104.1 g。於滴加結束後,以無反應失控之方式逐漸升溫至110℃,於5 Pa∙s之時間點進行冷卻,以產率99%合成作為無色透明黏稠液體之聚矽氧樹脂1。所合成之聚矽氧樹脂1之折射率為1.46。(Synthesis Example 1: Synthesis of Polyoxon Resin 1) Addition of triallyl isocyanurate to a 300 mL four-neck separable flask equipped with a nitrogen gas introduction tube, a thermocouple, and a dropping funnel (Tokyo Chemical Industry Co., Ltd.) Manufactured) 95.9 g, platinum/vinylmethylcyclodecane complex-3% vinylmethylcyclodecane solution 0.033 g. The temperature was raised to 80 ° C for 1 hour from the normal temperature (25 ° C), and 1,3,5,7-tetramethylcyclotetraoxane was added dropwise over 30 minutes while maintaining the temperature in the reaction vessel at 80 ° C (and Wako Pure Chemical Industries Co., Ltd.) 104.1 g. After the completion of the dropwise addition, the temperature was gradually raised to 110 ° C in a non-reactive uncontrolled manner, and cooling was carried out at a time point of 5 Pa∙s, and a polyoxynoxy resin 1 as a colorless transparent viscous liquid was synthesized in a yield of 99%. The synthesized polyoxyxene resin 1 had a refractive index of 1.46.

(合成例2:聚矽氧樹脂2之合成) 於具備氮氣導入管、熱電偶、滴加漏斗之300 mL四口可分離式燒瓶中添加1,3-二乙烯基四甲基二矽氧烷(東京化成工業股份有限公司製造)91.9 g、異氰尿酸三烯丙酯(東京化成工業股份有限公司製造)9.1 g、鉑/乙烯基甲基環矽氧烷錯合物-3%乙烯基甲基環矽氧烷溶液0.033 g。自常溫(25℃)起歷時1小時升溫至80℃,一面將反應槽內之溫度保持為80℃一面歷時30分鐘滴加1,3,5,7-四甲基環四矽氧烷(和光純藥工業股份有限公司製造)98.9 g。於滴加結束後,以無反應失控之方式逐漸升溫至110℃,於5 Pa∙s之時間點進行冷卻,以產率99%合成作為無色透明黏稠液體之聚矽氧樹脂2。所合成之聚矽氧樹脂2之折射率為1.43。(Synthesis Example 2: Synthesis of Polyoxymethylene Resin 2) Addition of 1,3-divinyltetramethyldioxane to a 300 mL four-neck separable flask equipped with a nitrogen gas introduction tube, a thermocouple, and a dropping funnel (manufactured by Tokyo Chemical Industry Co., Ltd.) 91.9 g, triallyl isocyanurate (manufactured by Tokyo Chemical Industry Co., Ltd.) 9.1 g, platinum/vinylmethylcyclodecane complex-3% vinyl The base cycloxane solution was 0.033 g. The temperature was raised to 80 ° C for 1 hour from the normal temperature (25 ° C), and 1,3,5,7-tetramethylcyclotetraoxane was added dropwise over 30 minutes while maintaining the temperature in the reaction vessel at 80 ° C (and Light Pure Medicine Industry Co., Ltd. manufactured by 98.9 g. After the completion of the dropwise addition, the temperature was gradually raised to 110 ° C in a non-reactive manner, and cooling was carried out at a time point of 5 Pa∙s, and a polyoxynoxy resin 2 as a colorless transparent viscous liquid was synthesized in a yield of 99%. The synthesized polyoxyxene resin 2 had a refractive index of 1.43.

(環氧樹脂1之調配) 將Celloxide 2021P(Daicel股份有限公司製造,折射率1.50)80 g與EHPE3150(Daicel股份有限公司製造,由於為固體故未測定折射率)20 g進行混合。混合後之折射率為1.50。進而混合作為硬化劑之SAN-AID SI-110(三新化學工業股份有限公司製造)2 g、作為助劑之SI-S(三新化學工業股份有限公司製造)0.06 g。(Preparation of Epoxy Resin 1) 80 g of Celloxide 2021P (manufactured by Daicel Co., Ltd., refractive index: 1.50) and 20 g of EHPE 3150 (manufactured by Daicel Co., Ltd., which is a solid, a refractive index was not measured) were mixed. The refractive index after mixing was 1.50. Further, 2 g of SAN-AID SI-110 (manufactured by Sanshin Chemical Industry Co., Ltd.) as a curing agent and 0.06 g of SI-S (manufactured by Sanshin Chemical Industry Co., Ltd.) as an auxiliary agent were mixed.

(環氧樹脂2之調配) 將Celloxide 2021P(Daicel股份有限公司製造,折射率1.50)75 g與TEPIC-PAS B26L(日產化學工業股份有限公司製造,折射率1.51)25 g進行混合。混合後之折射率為1.50。進而混合作為硬化劑之SAN-AID SI-110(三新化學工業股份有限公司製造)2 g、作為助劑之SI-S(三新化學工業股份有限公司製造)0.06 g。(Preparation of Epoxy Resin 2) 75 g of Celloxide 2021P (manufactured by Daicel Co., Ltd., refractive index: 1.50) and 25 g of TEPIC-PAS B26L (manufactured by Nissan Chemical Industries, Ltd., refractive index: 1.51) were mixed. The refractive index after mixing was 1.50. Further, 2 g of SAN-AID SI-110 (manufactured by Sanshin Chemical Industry Co., Ltd.) as a curing agent and 0.06 g of SI-S (manufactured by Sanshin Chemical Industry Co., Ltd.) as an auxiliary agent were mixed.

(環氧樹脂3之調配) 於YL983U(Mitsubishi Chemical股份有限公司製造,折射率1.58)100 g中進而混合作為硬化劑之SAN-AID SI-110(三新化學工業股份有限公司製造)2 g、作為助劑之SI-S(三新化學工業股份有限公司製造)0.06 g。(Material of Epoxy Resin 3) 2 g of SAN-AID SI-110 (manufactured by Sanshin Chemical Industry Co., Ltd.) as a hardener in 100 g of YL983U (manufactured by Mitsubishi Chemical Co., Ltd., refractive index: 1.58) As an auxiliary agent, SI-S (manufactured by Sanshin Chemical Industry Co., Ltd.) was 0.06 g.

(實施例1) 相對於100質量份之作為(A)成分之液狀熱硬化性樹脂的合成例1中所合成之聚矽氧樹脂1,調配5質量份之作為(B)成分之經烷基矽烷基處理之奈米二氧化矽的奈米二氧化矽1(AEROSIL(註冊商標)200,Nippon Aerozil股份有限公司製造),利用陶瓷三輥研磨機使該奈米二氧化矽分散,製備實施例1之透明液狀熱硬化性樹脂組合物。(Example 1) 5 parts by mass of the alkane as the component (B) is blended with respect to 100 parts by mass of the polyoxyxylene resin 1 synthesized in Synthesis Example 1 of the liquid thermosetting resin as the component (A). Nano-cerium oxide-based nano-cerium oxide 1 (AEROSIL (registered trademark) 200, manufactured by Nippon Aerozil Co., Ltd.), which is obtained by dispersing the nano-cerium dioxide by a ceramic three-roll mill, and is prepared and implemented. The transparent liquid thermosetting resin composition of Example 1.

(實施例2~13、及比較例1~10) 藉由調配表1所示之成分之各質量份,與實施例1同樣地製備透明液狀熱硬化性樹脂組合物。再者,表1中,空欄表示未調配。(Examples 2 to 13 and Comparative Examples 1 to 10) A transparent liquid thermosetting resin composition was prepared in the same manner as in Example 1 by blending the respective parts by mass of the components shown in Table 1. Furthermore, in Table 1, the blank column indicates that it is not allocated.

表1所記載之奈米二氧化矽1~12之詳細情況係如以下所述。 [(B)成分:奈米二氧化矽] ∙奈米二氧化矽1:利用己基三甲氧基矽烷對AEROSIL(註冊商標)200(Nippon Aerozil股份有限公司製造)進行烷基矽烷基處理所獲得者(碳數6),平均一次粒徑:12 nm ∙奈米二氧化矽2:AEROSIL(註冊商標) R805(Nippon Aerozil股份有限公司製造,商品名,烷基矽烷基處理,碳數8),平均一次粒徑:12 nm ∙奈米二氧化矽3:AEROSIL(註冊商標) VP NK 200(Nippon Aerozil股份有限公司製造,商品名,烷基矽烷基處理,碳數16),平均一次粒徑:16 nm ∙奈米二氧化矽4:利用十八烷基三甲氧基矽烷對AEROSIL(註冊商標) 200(Nippon Aerozil股份有限公司製造)進行烷基矽烷基處理所獲得者(碳數18),平均一次粒徑:12 nm ∙奈米二氧化矽9:利用癸基三甲氧基矽烷對AEROSIL(註冊商標) 200(Nippon Aerozil股份有限公司製造)進行烷基矽烷基處理所獲得者(碳數10),平均一次粒徑:12 nm ∙奈米二氧化矽10:利用癸基三甲氧基矽烷對AEROSIL(註冊商標) 90G(Nippon Aerozil股份有限公司製造)進行烷基矽烷基處理所獲得者(碳數10),平均一次粒徑:20 nm ∙奈米二氧化矽11:利用癸基三甲氧基矽烷對YA050C(Admatechs股份有限公司製造)進行烷基矽烷基處理所獲得者(碳數10),平均一次粒徑:50 nm [(B)成分以外之奈米二氧化矽] ∙奈米二氧化矽5:AEROSIL(註冊商標) 200(Nippon Aerozil股份有限公司製造,未進行烷基矽烷基處理),平均一次粒徑:12 nm ∙奈米二氧化矽6:AEROSIL(註冊商標) RX200(烷基矽烷基處理:碳數1),平均一次粒徑:12 nm ∙奈米二氧化矽7:利用丙基三甲氧基矽烷對AEROSIL(註冊商標) 200(Nippon Aerozil股份有限公司製造)進行烷基矽烷基處理所獲得者(碳數3),平均一次粒徑:12 nm ∙奈米二氧化矽8:AEROSIL(註冊商標) RY200S(Nippon Aerozil股份有限公司製造,二甲基聚矽氧烷處理),平均一次粒徑:16 nm ∙奈米二氧化矽12:利用癸基三甲氧基矽烷對YA100C(Admatechs股份有限公司製造)進行烷基矽烷基處理所獲得者(碳數10),平均一次粒徑:100 nm 上述奈米二氧化矽之平均一次粒徑係藉由掃描式電子顯微鏡(SEM)觀察測定100個一次粒子之長徑及短徑,以其平均值之形式求出。The details of the nano cerium oxides 1 to 12 described in Table 1 are as follows. [(B) component: nano cerium oxide] ∙nano cerium oxide 1: obtained by alkyl decyl treatment of AEROSIL (registered trademark) 200 (manufactured by Nippon Aerozil Co., Ltd.) using hexyltrimethoxy decane (carbon number 6), average primary particle diameter: 12 nm ∙ nanometer ruthenium dioxide 2: AEROSIL (registered trademark) R805 (manufactured by Nippon Aerozil Co., Ltd., trade name, alkyl decyl group, carbon number 8), average Primary particle size: 12 nm ∙n2 二3: AEROSIL (registered trademark) VP NK 200 (manufactured by Nippon Aerozil Co., Ltd., trade name, alkyl decyl treatment, carbon number 16), average primary particle size: 16 Nm ∙n2 二2: Alkyl decyl group obtained by AEROSIL (registered trademark) 200 (manufactured by Nippon Aerozil Co., Ltd.) by octadecyltrimethoxydecane (carbon number 18), averaged once Particle size: 12 nm ∙n2 二9: obtained by alkyl decyl treatment of AEROSIL (registered trademark) 200 (manufactured by Nippon Aerozil Co., Ltd.) using decyltrimethoxydecane (carbon number 10), Average primary particle size: 12 nm ∙ nanometer dioxin矽10: Alkyl decyl treatment of AEROSIL (registered trademark) 90G (manufactured by Nippon Aerozil Co., Ltd.) by decyltrimethoxydecane (carbon number 10), average primary particle diameter: 20 nm ∙ nanometer Cerium oxide 11: obtained by subjecting YA050C (manufactured by Admatechs Co., Ltd.) to alkyl decyl group treatment (carbon number 10) using decyltrimethoxydecane, average primary particle diameter: 50 nm [(B) Nano cerium oxide] ∙ nano cerium oxide 5: AEROSIL (registered trademark) 200 (manufactured by Nippon Aerozil Co., Ltd., without alkyl decyl treatment), average primary particle size: 12 nm ∙ nanometer cerium oxide 6: AEROSIL (registered trademark) RX200 (alkyl decyl treatment: carbon number 1), average primary particle diameter: 12 nm ∙ nanometer ruthenium dioxide 7: using propyltrimethoxy decane to AEROSIL (registered trademark) 200 ( Nippon Aerozil Co., Ltd.) obtained by alkyl decyl group treatment (carbon number 3), average primary particle size: 12 nm ∙ nanometer 二8: AEROSIL (registered trademark) RY200S (manufactured by Nippon Aerozil Co., Ltd. , dimethyl polyoxane treatment), Uniform particle size: 16 nm ∙n2 二12: obtained by alkyl decyl treatment of YA100C (manufactured by Admatechs Co., Ltd.) with decyltrimethoxydecane (carbon number 10), average primary particle size : 100 nm The average primary particle diameter of the above-mentioned nano cerium oxide was determined by scanning electron microscopy (SEM) to determine the major axis and minor axis of 100 primary particles, and the average value was obtained.

進行上述各實施例及比較例中所獲得之透明液狀熱硬化性樹脂組合物之膏特性、硬化物特性之評價、及中間試驗(pilot experiment)。再者,將評價結果示於表1。The paste characteristics, the evaluation of the cured product characteristics, and the pilot experiment of the transparent liquid thermosetting resin composition obtained in each of the above Examples and Comparative Examples were carried out. Furthermore, the evaluation results are shown in Table 1.

<膏特性> (1)折射率 使用Atago股份有限公司製造之阿貝折射計(DR-M2),測定589 nm下之折射率。<Paste characteristics> (1) Refractive index The refractive index at 589 nm was measured using an Abbe refractometer (DR-M2) manufactured by Atago Co., Ltd.

(2)黏度、觸變性、黏度變化率 使用東機產業股份有限公司製造之黏度計(TPE-100H),於25℃、0.5 rpm之條件下測定黏度(Pa∙s)。進而,於25℃、5 rpm之條件下測定黏度,由與0.5 rpm下之黏度之比求出觸變性。又,於常溫(25℃)下亦測定放置24小時後之黏度變化率。(2) Viscosity, thixotropy, and viscosity change rate Viscosity (Pa∙s) was measured at 25 ° C and 0.5 rpm using a viscometer (TPE-100H) manufactured by Toki Sangyo Co., Ltd. Further, the viscosity was measured at 25 ° C and 5 rpm, and the thixotropy was determined from the ratio of the viscosity at 0.5 rpm. Further, the rate of change in viscosity after standing for 24 hours was also measured at room temperature (25 ° C).

(3)黏晶作業性(拉絲、塗佈外觀) 使用小阪研究所股份有限公司製造之自動黏晶機,藉由沖壓沖壓法將晶片接合於LED基片。確認膏塗佈時有無拉絲產生。又,確認是否有塗佈量不足、樹脂之擴散、晶片之位置偏移、沖壓時之樹脂之飛散,根據以下之基準進行評價。 A:塗佈量充分,樹脂之擴散、晶片之位置偏移、及沖壓時之樹脂之飛散均未確認到。 C:確認到塗佈量不足、樹脂之擴散、晶片之位置偏移、及沖壓時之樹脂飛散之至少一者。(3) Bonding workability (drawing, coating appearance) The wafer was bonded to the LED substrate by a press stamping method using an automatic die bonder manufactured by Kosaka Research Institute Co., Ltd. It is confirmed whether or not the wire is produced when the paste is applied. Further, it was confirmed whether or not the coating amount was insufficient, the diffusion of the resin, the positional shift of the wafer, and the scattering of the resin during the pressing, and the evaluation was performed based on the following criteria. A: The coating amount was sufficient, and the diffusion of the resin, the positional shift of the wafer, and the scattering of the resin during the pressing were not confirmed. C: At least one of insufficient coating amount, diffusion of resin, displacement of the wafer, and scattering of resin during pressing was confirmed.

<硬化物特性> (4)透光性 使用日本分光股份有限公司製造之紫外可見分光光度計(V-570)測定1 mm厚板狀硬化物之400 nm之透光率。關於硬化物,係使上述熱硬化性樹脂組合物流入至在2片玻璃板之間夾入厚度1 mm之聚矽氧橡膠片材作為間隔件所製作之單元中,於100℃下進行1小時加熱,繼而於150℃下進行1小時加熱而製作。<Characteristics of cured product> (4) Transmittance The transmittance of 400 nm of a 1 mm thick plate-like cured product was measured using an ultraviolet-visible spectrophotometer (V-570) manufactured by JASCO Corporation. In the case of the cured product, the above-mentioned thermosetting resin composition was poured into a unit prepared by sandwiching a polyxylene oxide sheet having a thickness of 1 mm between two glass plates as a spacer, and performing at 100 ° C for 1 hour. It was heated and then produced by heating at 150 ° C for 1 hour.

(5)接著強度 接著強度係使用Nordson Advanced Technology股份有限公司製造之黏結強度試驗機(4000plus)測定常溫(25℃)之晶片剪切強度。試驗片係使用上述熱硬化性樹脂組合物將0.3 mm□Si晶片黏晶於鍍銀之銅框架上,於150℃下進行1小時加熱而製作。(5) Adhesive strength Next, the strength of the wafer was measured at room temperature (25 ° C) using a bonding strength tester (4000plus) manufactured by Nordson Advanced Technology Co., Ltd. The test piece was produced by adhering a 0.3 mm □ Si wafer to a silver-plated copper frame using the above-mentioned thermosetting resin composition, and heating at 150 ° C for 1 hour.

<中間試驗> (6)打線接合性 使用小阪研究所股份有限公司製造之自動黏晶機,利用上述熱硬化性樹脂組合物將藍色發光元件搭載於LED基片,於150℃下使其硬化2小時。其次,利用Kulicke & Soffa Japan股份有限公司製造之打線接合機進行打線接合,根據以下基準進行評價。 A:能夠進行打線接合 C:產生位置偏移及/或剝離(Intermediate test) (6) Wire bonding property Using an automatic die bonder manufactured by Kosaka Research Co., Ltd., the blue light-emitting device was mounted on an LED substrate by the above-mentioned thermosetting resin composition, and hardened at 150 ° C. 2 hours. Next, wire bonding was performed by a wire bonding machine manufactured by Kulicke & Soffa Japan Co., Ltd., and evaluated according to the following criteria. A: It is possible to perform wire bonding C: positional displacement and/or peeling

(7)耐回焊性 於利用260℃之熱板將與上述(6)同樣地製作之LED裝置加熱1分鐘後,藉由超音波探傷檢查(SAT)確認有無元件剝離。以n=10個進行,將2個以上剝離者視為C,將無剝離者視為A。(7) Reflow resistance The LED device produced in the same manner as in (6) was heated by a hot plate at 260 ° C for 1 minute, and then the presence or absence of component peeling was confirmed by ultrasonic flaw detection (SAT). When n=10, two or more peelers are regarded as C, and no peelers are regarded as A.

(8)通電試驗 對與上述(6)同樣地製作之LED裝置通電順向電流20 mA,藉由超音波探傷檢查(SAT)確認通電10000小時後有無剝離。以n=10個進行,將2個以上剝離者視為C,將無剝離者視為A。(8) Conduction test The LED device produced in the same manner as in the above (6) was energized with a forward current of 20 mA, and it was confirmed by ultrasonic inspection (SAT) whether or not peeling occurred after 10,000 hours of energization. When n=10, two or more peelers are regarded as C, and no peelers are regarded as A.

[表1]表1單位實施例比較例1234567891011121312345678910透明液狀熱硬化性樹脂組合物(A)液狀熱硬化性樹脂聚矽氧樹脂1質量份100100100100100100100100100100100100聚矽氧樹脂2質量份100100100環氧樹脂1質量份100100100100環氧樹脂2質量份100100100(A)成分以外之液狀熱硬化性樹脂環氧樹脂3質量份100(B)經烷基矽烷基處理之奈米二氧化矽奈米二氧化矽1質量份5奈米二氧化矽2質量份5奈米二氧化矽3質量份55555奈米二氧化矽4質量份5奈米二氧化矽9質量份5555奈米二氧化矽10質量份5奈米二氧化矽11質量份5(B)成分以外之奈米二氧化矽奈米二氧化矽5質量份5奈米二氧化矽6質量份5奈米二氧化矽7質量份5奈米二氧化矽8質量份5奈米二氧化矽12質量份5膏特性折射率589 nm-1.461.461.461.461.431.501.501.461.431.501.501.461.461.461.431.501.501.461.461.461.501.581.46黏度0.5 rpmPa∙s313045343765663833585819155511501315806775.0 rpmPa∙s101112111014141110131276551113121214156觸變性0.5 rpm/5.0 rpm-3.12.73.83.13.74.64.73.53.34.54.82.72.51.01.01.01.03.81.11.35.74.51.2黏度變化率rt/24 h%<3<3<3<3<3<3<3<3<3<3<3<3<3<3<3<3<350<5<5<3<5<5黏晶作業性拉絲-未產生未產生未產生未產生未產生未產生未產生未產生未產生未產生未產生未產生未產生未產生未產生未產生未產生產生未產生未產生未產生未產生未產生塗佈外觀-AAAAAAAAAAAAACCCCCCCAAC硬化物特性透光性400 nm/1 mmt%8788858589767886887779757091928989898886635128接著強度25℃、0.3 mm□ 鍍Ag之Cu框架N5.85.76.15.92.57.98.15.92.57.98.15.24.72.20.72.72.45.43.43.77.97.53.4中間試驗打線接合性-AAAAAAAAAAAAAACAAAAAAAA耐回焊性-AAAAAAAAAAAAACACCACCAAC通電試驗-AAAAAAAAAAAAACCCCACCACC[Table 1] Table 1 Unit Example Comparative Example 1234567891011121312345678910 Transparent Liquid Thermosetting Resin Composition (A) Liquid Thermosetting Resin Polyoxymethylene Resin 1 part by mass 100100100100100100100100100100100100100 Polyoxyl resin 2 parts by mass 100100100 Epoxy resin 1 Parts by mass 100100100100 Epoxy resin 2 parts by mass 100100100 (A) Component liquid thermosetting resin epoxy resin 3 parts by mass 100 (B) Alkyl fluorenyl treated nano cerium oxide nano cerium oxide 1 Parts by mass 5 nm ceria 2 parts by mass 5 nm ceria 3 parts by mass 55555 nm ceria 4 parts by mass 5 nm ceria 9 parts by mass 5555 nm ceria 10 parts by mass 5 nm Cerium oxide 11 parts by mass of the nanometer bismuth dioxide nano cerium oxide other than the 5 (B) component 5 parts by mass 5 nanometer cerium oxide 6 parts by mass 5 nanometer cerium oxide 7 parts by mass 5 nanometer cerium oxide 8 parts by mass of 5 nm ceria 12 parts by mass 5 paste characteristic refractive index 589 nm-1.461.461.461.461.431.501.501.461.431.501.501.461.461.461.431.501.501.461.461.461.501.581.46 Viscosity 0.5 rpmPa∙s313045343765663833585819155511501315806775.0 rpmPa∙s1011121110141 41110131276551113121214156 Thixotropy 0.5 rpm/5.0 rpm-3.12.73.83.13.74.64.73.53.34.54.82.72.51.01.01.01.03.81.11.35.74.51.2 Viscosity change rate rt/24 h%<3<3<3<3<3 <3<3<3<3<3<3<3<3<3<3<3<350<5<5<3<5<5 viscous workability drawing - no generation, no generation, no generation, no generation No generation no generation no generation no generation no generation no generation no generation no generation no generation no generation no generation no generation no generation no generation no generation no generation no coating appearance - AAAAAAAAAAAAACCCCCCCAAC hardening property transmittance 400 nm/1 Mmt%8788858589767886887779757091928989898886635128Next strength 25 °C, 0.3 mm□ Ag-plated Cu frame N5.85.76.15.92.57.98.15.92.57.98.15.24.72.20.72.72.72.43.43.43.77.97.53.4 Intermediate test wire bonding - AAAAAAAAAAAAAACAAAAAAAA resistant Solderability - AAAAAAAAAAAAACACCACCAAC power-on test - AAAAAAAAAAAAACCCCACCACC

含有(A)成分及(B)成分之實施例1~13之透明液狀熱硬化性樹脂組合物均無拉絲且塗佈外觀優異,因此可知作業性及儲存穩定性優異。又,該熱硬化性樹脂組合物之硬化物係透明性及接著強度較高,耐回焊性優異且打線接合時及通電試驗後亦未觀察到剝離。 [產業上之可利用性]The transparent liquid thermosetting resin compositions of Examples 1 to 13 containing the components (A) and (B) were not drawn, and were excellent in coating appearance. Therefore, workability and storage stability were excellent. Moreover, the cured product of the thermosetting resin composition had high transparency and adhesion strength, and was excellent in reflow resistance, and no peeling was observed at the time of wire bonding and after the energization test. [Industrial availability]

本發明之透明液狀熱硬化性樹脂組合物由於透明性及接著性較高且具有良好之作業性,儲存穩定性優異,故而對光半導體裝置等之要求透明性之構件有用。The transparent liquid thermosetting resin composition of the present invention has high transparency and adhesion, and has excellent workability, and is excellent in storage stability. Therefore, it is useful for a member requiring transparency such as an optical semiconductor device.

Claims (4)

一種透明液狀熱硬化性樹脂組合物,其包含:(A)液狀熱硬化性樹脂,其折射率為1.40~1.55;及(B)奈米二氧化矽,其平均一次粒徑為1~50 nm,且經具有碳數4以上之烷基之烷氧基矽烷作烷基矽烷基處理。A transparent liquid thermosetting resin composition comprising: (A) a liquid thermosetting resin having a refractive index of 1.40 to 1.55; and (B) nano cerium oxide having an average primary particle diameter of 1 to ~ 50 nm, and treated with an alkoxydecane having an alkyl group having 4 or more carbon atoms as an alkylalkyl group. 如請求項1之透明液狀熱硬化性樹脂組合物,其中上述(A)成分為聚矽氧樹脂及環氧樹脂之任一者。The transparent liquid thermosetting resin composition of claim 1, wherein the component (A) is any one of a polysiloxane resin and an epoxy resin. 一種光學材料用接著劑,其包含如請求項1或2之透明液狀熱硬化性樹脂組合物。An adhesive for an optical material comprising the transparent liquid thermosetting resin composition of claim 1 or 2. 一種光半導體裝置,其具備藉由如請求項3之光學材料用接著劑所接著之光半導體元件。An optical semiconductor device comprising an optical semiconductor element followed by an adhesive for an optical material according to claim 3.
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