TW201922454A - Biaxial stretching machine for sheet-like material capable of freely setting longitudinal and transverse stretching ratios of a sheet-like material with a simple structure - Google Patents
Biaxial stretching machine for sheet-like material capable of freely setting longitudinal and transverse stretching ratios of a sheet-like material with a simple structure Download PDFInfo
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- TW201922454A TW201922454A TW107141279A TW107141279A TW201922454A TW 201922454 A TW201922454 A TW 201922454A TW 107141279 A TW107141279 A TW 107141279A TW 107141279 A TW107141279 A TW 107141279A TW 201922454 A TW201922454 A TW 201922454A
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- 239000000463 material Substances 0.000 title abstract description 7
- 230000002093 peripheral effect Effects 0.000 claims abstract description 109
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 230000008859 change Effects 0.000 description 8
- 238000003825 pressing Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/04—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique
- B29C55/06—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique parallel with the direction of feed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
- B29C55/12—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
- B29C55/12—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
- B29C55/16—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial simultaneously
- B29C55/165—Apparatus therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Abstract
Description
本發明係關於將片狀物、例如熱可塑性樹脂膜等加以延伸之延伸機,尤其關於將片狀物朝縱橫同時地加以延伸之雙軸延伸機。 The present invention relates to a stretcher for extending a sheet, such as a thermoplastic resin film, and more particularly to a biaxial stretcher for simultaneously extending a sheet in a vertical and horizontal direction.
此種雙軸延伸機係構成為具備有環狀連桿裝置,而於片狀物之兩側,沿著在自導入片狀物之入口側經由將片狀物送出之出口側再返回入口側之大致水平面上所形成之封閉的路徑,配設外周側導軌及內周側導軌,並利用該等外周側導軌及內周側導軌的導引,使複數個等長連桿沿著封閉的路徑移行,藉此將片狀物,一邊自入口側朝向出口側搬送,一邊朝沿著片狀物之搬送方向縱向(MD方向)及與該縱向呈直角之片狀物之寬度方向的橫向(TD方向)同時地延伸後,自出口側送出者,其中,該環狀連桿裝置係由具備把持片狀物之側端部之抓持裝置之被形成為折尺狀之複數個等長連桿裝置呈環狀地被連結而成(參照專利文獻1)。 This biaxial stretching machine is equipped with a ring link device, and returns to the inlet side along both sides of the sheet from the entrance side where the sheet is introduced through the exit side where the sheet is sent out. The closed path formed on a substantially horizontal plane is provided with outer guide rails and inner guide rails, and the guides of these outer guide rails and inner guide rails are used to make a plurality of equal-length links along the closed path. By moving, the sheet is conveyed from the inlet side to the exit side, while moving in the longitudinal direction (MD direction) along the conveyance direction of the sheet and the widthwise direction of the sheet at a right angle to the longitudinal direction (TD (Direction) simultaneously extended and sent out from the exit side, wherein the ring-shaped link device is a plurality of equal-length links formed in a folding rule shape by a gripping device having a side end portion for holding a sheet-like object. The devices are connected in a ring shape (see Patent Document 1).
於習知之雙軸延伸機中,存在有為了使片狀物之橫向延伸倍率(以下,稱為「TD倍率」)產生變化,而採用使導引複數個等長連桿裝置之外周側導軌及內周側導軌之整體朝橫向平行移動之構成者。然而,於該情形時,若變更TD倍率,由於延伸加工後 之片狀物之寬度便會改變,因此必須變更該同時雙軸延伸機之下游側之設備之入口寬度,而必須為具備有入口寬度可變機構來作為下游側設備者,從而存在有會招致設備費用増大的問題。又,若變更TD倍率,由於自該同時雙軸延伸機之上流側之設備所送入之延伸加工前之片狀物之原材料寬度會改變,因此必須為具備有出口寬度可變機構來作為上流側設備者,從而存在有會招致設備費用増大的問題。TD倍率=(出口寬度W2)/(入口寬度W1);此處,入口寬度W1:可變或固定;出口寬度W2:可變。 In the conventional biaxial stretching machine, there are existing peripheral rails and guides for guiding a plurality of equal-length link devices in order to change the lateral stretching magnification (hereinafter referred to as "TD magnification") of the sheet. A component in which the entire inner peripheral side guide rail moves in parallel in the lateral direction. However, in this case, if the TD magnification is changed, the width of the sheet after the stretching process will change. Therefore, the inlet width of the equipment on the downstream side of the simultaneous biaxial stretcher must be changed. As the variable width mechanism is used as the downstream equipment, there is a problem that the equipment cost is increased. In addition, if the TD magnification is changed, the raw material width of the sheet before stretching is changed from the equipment on the upstream side of the simultaneous biaxial stretching machine. Therefore, it is necessary to have an outlet width variable mechanism for upstream. Therefore, there is a problem that equipment costs are incurred. TD magnification = (exit width W2) / (entrance width W1); here, entry width W1: variable or fixed; exit width W2: variable.
另一方面,於習知之橫延伸機或一部分之雙軸延伸機之TD倍率可變方式中,存在有片狀物之入口寬度為固定者。然而,於該情形時,若提高TD倍率,則相較於片狀物之入口寬度對應於原材料寬度而為可變之情形,必須採用片狀物之延伸出口側之寬度變寬且被配設於進行延伸之區域之外周側導軌及內周側導軌之可變角度較大之大型之角度可變機構,從而存在有會招致製作費用増大的問題。 On the other hand, in the conventional TD ratio variable method of a horizontal stretcher or a part of a biaxial stretcher, there is a fixed entrance width of a sheet. However, in this case, if the TD magnification is increased, compared with the case where the inlet width of the sheet is variable corresponding to the width of the raw material, the width of the extended exit side of the sheet must be widened and configured. There is a problem that a large-scale variable angle mechanism having a large variable angle outside the peripheral guide rail and the inner peripheral side guide in the area where the extension is performed may cause a large manufacturing cost.
另一方面,於習知之雙軸延伸機中,提案有片狀物之入口寬度為可變,並且片狀物之TD倍率為可變者(參照專利文獻2)。 On the other hand, in the conventional biaxial stretching machine, it is proposed that the inlet width of the sheet is variable and the TD magnification of the sheet is variable (see Patent Document 2).
然而,於專利文獻2之習知之片狀物之雙軸延伸機中,雖可任意地設定片狀物之縱橫方向之延伸倍率,但片狀物之出口寬度、即朝縱橫方向被延伸之片狀物之寬度卻會相應於縱橫方向之延伸倍率而變動,阻礙以後之步驟,而存在有導致材料之良率低下的問題。 However, in the conventional biaxial stretching machine for a sheet-like object in Patent Document 2, although the stretching ratio of the sheet-like object in the vertical and horizontal directions can be arbitrarily set, the exit width of the sheet-like object, that is, the sheet extended in the longitudinal and horizontal directions However, the width of the object changes in accordance with the stretching ratio in the vertical and horizontal directions, hindering subsequent steps, and there is a problem that the yield of the material is low.
[專利文獻1]日本專利第4379306號公報 [Patent Document 1] Japanese Patent No. 4379306
[專利文獻2]日本專利第4802919號公報 [Patent Document 2] Japanese Patent No. 4802919
本發明鑒於上述習知之片狀物之雙軸延伸機所具有之問題,其目的在於提供一邊可以簡易之構成任意地設定片狀物之縱橫方向之延伸倍率,一邊可將片狀物之出口寬度固定為既定值之片狀物之雙軸延伸機。 In view of the problems with the conventional biaxial stretching machine for sheet-like objects, the present invention aims to provide a simple structure that can arbitrarily set the stretch ratio of the sheet-shaped object in the vertical and horizontal directions, and at the same time, the exit width of the sheet-like object can be set. A biaxial extension machine that fixes a sheet to a predetermined value.
為了達成上述目的,本發明之片狀物之雙軸延伸機係構成為具備有一種片狀物之雙軸延伸機,係構成為具備有環狀連桿裝置,而於片狀物之兩側,沿著在自導入片狀物之入口側經由將片狀物送出之出口側再返回上述入口側之大致水平面上所形成之封閉的路徑,配設外周側導軌及內周側導軌,並利用該等外周側導軌及內周側導軌的導引,使複數個等長連桿裝置沿著上述封閉的路徑移行,藉此將片狀物,一邊自上述入口側朝向上述出口側搬送,一邊朝沿著片狀物之搬送方向的縱向及與該縱向呈直角之片狀物之寬度方向的橫向同時地延伸後,自上述出口側送出者,其中,該環狀連桿裝置係由具備把持片狀物之側端部之抓持裝置之被形成為折尺狀之上述複數個等長連桿裝置呈環狀地被連結而成;如此之片狀物之雙軸延伸機,其特徵在於,其具有:入口側區域,其平行地配設有於上述片狀物之兩側對向之外周側導軌及內周側導軌,且以 第1距離間隔來配設外周側導軌與內周側導軌之間隔;延伸區域,其與該入口側區域相連,且將外周側導軌及內周側導軌朝向片狀物之搬送方向呈朝末端擴散狀地配設;以及出口側區域,其與該延伸區域相連,平行地配設有於上述片狀物之兩側對向之外周側導軌及內周側導軌,且以第2距離間隔來配設外周側導軌與內周側導軌之間隔;設置使配設於上述入口側區域之外周側導軌及內周側導軌朝沿著片狀物之寬度方向之橫向移動之移動機構,將對向之外周側導軌之間之間隔設為可變,並將出口側區域之對向之外周側導軌之間之間隔設為固定,以沿著導軌之長邊方向隔開間隔地形成鉛垂方向之狹縫的狹縫軌,來構成配設於上述延伸區域之外周側導軌及內周側導軌,並設置使由該狹縫軌所構成之配設於上述延伸區域之外周側導軌及內周側導軌朝沿著片狀物之寬度方向之橫向移動之移動機構。 In order to achieve the above object, the biaxial stretching machine of the sheet of the present invention is configured as a biaxial stretching machine having a sheet, and is configured with a ring link device, and is provided on both sides of the sheet. , Along the closed path formed on the substantially horizontal plane from the inlet side where the sheet is introduced through the outlet side where the sheet is sent out to the inlet side, an outer peripheral side guide and an inner peripheral side guide are provided and used The outer peripheral side guide and the inner peripheral side guide guide a plurality of equal-length link devices along the closed path, thereby moving the sheet from the entrance side toward the exit side, while moving toward the exit side. Those who extend from the exit side after extending simultaneously along the longitudinal direction of the conveyance direction of the sheet and the widthwise direction of the sheet at a right angle to the longitudinal direction, wherein the annular link device is provided with a holding piece The above-mentioned plurality of equal-length connecting rod devices formed in the shape of a folding rule at the side end of the object are connected in a ring shape. The biaxial extension machine of such a sheet is characterized in that: It has: entrance side area It is arranged in parallel on both sides of the sheet to face the outer peripheral side guide rail and the inner peripheral side guide rail, and a distance between the outer peripheral side rail and the inner peripheral side rail is arranged at a first distance interval; an extension area, It is connected to the entrance-side area, and the outer-side guide rail and the inner-side guide rail are arranged in a diffused manner toward the end toward the conveying direction of the sheet; and the exit-side area is connected to the extension area and is arranged in parallel. There is an outer peripheral side guide and an inner peripheral side guide facing the two sides of the sheet, and the interval between the outer peripheral side guide and the inner peripheral side guide is arranged at a second distance interval; The movement mechanism of the outer-peripheral guide and the inner-peripheral guide moving laterally along the width direction of the sheet changes the interval between the opposing outer-peripheral guides and makes the exit-side region opposite The gap between the outer peripheral side guide rails is fixed, and the slit rails forming vertical slits are spaced apart from each other along the longitudinal direction of the guide rails to constitute the outer peripheral side rails and the inner periphery. Side guide and set to make Slits formed rail moving means disposed on the outside circumference side of the extension region and the inner peripheral side guide rail toward the sheet in the width direction of the lateral movement of.
於該情形時,可將配設於上述延伸區域之外周側導軌及內周側導軌鋪設於分割構成為複數個之軌道基台上,並且利用旋轉式接頭部將鄰接之軌道基台彼此於水平面內可擺動地加以連結,且設置使該旋轉式接頭部朝沿著片狀物之寬度方向之橫向移動之移動機構,並將對向之外周側導軌間之間隔設為可變。 In this case, the outer rails and the inner rails arranged outside the above-mentioned extension area can be laid on a plurality of divided rail abutments, and the adjacent rail abutments can be horizontally connected to each other by a rotary joint. The inner part is swingably connected, and a moving mechanism for moving the rotary joint part in a widthwise direction along the width direction of the sheet is provided, and the interval between the opposed outer peripheral side guide rails is variable.
又,配設於上述延伸區域之外周側導軌及內周側導軌,可使用無負荷時於水平面內呈彎曲之形狀之彎曲軌道。 In addition, the outer rail and the inner rail provided in the extension region can be used as a curved rail that is curved in a horizontal plane when there is no load.
根據本發明之片狀物之雙軸延伸機,由於配設於延伸區域之外周側導軌及內周側導軌由沿著導軌之長邊方向隔開間隔地形成鉛垂方向之狹縫之狹縫軌所構成,且設置有使該狹縫軌朝沿 著片狀物之寬度方向之橫向移動之移動機構,因此,對應於片狀物之縱橫方向之延伸倍率之變更,由配設於延伸區域之狹縫軌所構成之外周側導軌及內周側導軌,藉由移動機構朝橫向被移動,並且其方向藉由於形成有狹縫之部分被彎折而被改變,從而可進行對應於所變更之縱橫方向之延伸倍率之片狀物之延伸動作。又,由於出口側區域之對向之外周側導軌之間之間隔(=出口寬度)被固定,因此片狀物會以被固定為既定之出口寬度之狀態自出口側被送出。因此,一邊可以簡易之構成任意地設定片狀物之縱橫方向之延伸倍率,一邊可將片狀物之出口寬度固定為既定值。 According to the biaxial stretching machine of the sheet of the present invention, since the peripheral guide rails and the inner peripheral guide rails are arranged outside the extended area, the slits in the vertical direction are formed at intervals along the longitudinal direction of the guide rail. It is composed of rails and is provided with a moving mechanism that moves the slit rail laterally along the width direction of the sheet. Therefore, the change of the stretching magnification corresponding to the longitudinal and lateral directions of the sheet is provided in the extension area. The outer guide rail and the inner guide rail formed by the slit rail are moved laterally by the moving mechanism, and their directions are changed by bending the portion where the slit is formed, so that the corresponding changes can be made. The stretching action of the sheet in the aspect ratio in the aspect ratio. In addition, since the interval (= exit width) between the outer peripheral side rails facing the exit-side area is fixed, the sheet is sent out from the exit side in a state where the sheet is fixed to a predetermined exit width. Therefore, the exit width of the sheet can be fixed to a predetermined value while the extension ratio of the sheet in the vertical and horizontal directions can be set arbitrarily with a simple structure.
又,將配設於上述延伸區域之外周側導軌及內周側導軌,鋪設於分割構成為複數個之軌道基台上,並且利用旋轉式接頭部將鄰接之軌道基台彼此於水平面內可擺動地加以連結,且設置使該旋轉式接頭部朝沿著片狀物之寬度方向之橫向移動之移動機構,並將對向之外周側導軌間之間隔設為可變,藉此可以簡易之構成來實現薄型化,而可抑制旋轉式接頭部之設置空間。 In addition, the outer rails and the inner rails arranged on the outer extending area are laid on a plurality of divided rail bases, and adjacent rail bases can be swung in a horizontal plane by a rotary joint portion. It can be connected by ground, and a moving mechanism that moves the rotary joint part in the lateral direction along the width direction of the sheet is provided, and the interval between the opposed outer peripheral side guide rails can be changed, so that it can be easily constructed. In order to reduce the thickness, the installation space of the rotary joint can be suppressed.
又,藉由配設於上述延伸區域之外周側導軌及內周側導軌,使用無負荷時於水平面內呈彎曲之形狀之彎曲軌道,可使等長連桿裝置所經由之延伸區域之外周側導軌及內周側導軌之形狀,接近於對片狀物所進行理想之延伸動作的理想曲線。 In addition, by arranging the outer-side guide rail and the inner-side guide rail in the extension region, a curved track that is curved in the horizontal plane when no load is used can make the outer-peripheral side of the extension region through which the isometric link device passes. The shapes of the guide rail and the inner peripheral side guide rail are close to the ideal curve of the ideal extending action on the sheet.
1‧‧‧雙軸延伸機 1‧‧‧Double Axis Extension Machine
2‧‧‧片狀物 2‧‧‧ flakes
3‧‧‧搬送空間 3‧‧‧ transport space
4‧‧‧環狀連桿裝置 4‧‧‧ ring link device
5‧‧‧入口側區域 5‧‧‧ entrance side area
6‧‧‧延伸區域 6‧‧‧ extended area
7‧‧‧出口側區域 7‧‧‧ exit side area
10‧‧‧抓持裝置 10‧‧‧ Holding device
11‧‧‧等長連桿裝置 11‧‧‧ Isometric link device
12、13‧‧‧鏈輪 12, 13‧‧‧ sprocket
15‧‧‧(外周側)導軌 15‧‧‧ (outer peripheral side)
15a、15A‧‧‧外周側導軌部 15a, 15A‧‧‧ outer peripheral side guide
15b‧‧‧外周側軌道接頭部 15b‧‧‧ outer rail side joint
16‧‧‧(內周側)導軌 16‧‧‧ (inner peripheral side)
16a、16A‧‧‧內周側導軌部 16a, 16A‧‧‧Inner peripheral side guide part
16b‧‧‧內周側軌道接頭部 16b‧‧‧Inner peripheral side rail joint
18、19‧‧‧接頭用連桿軸 18, 19‧‧‧ connecting rod shaft for joint
20、21‧‧‧連桿板 20, 21‧‧‧ connecting rod plate
22、23‧‧‧軸承座 22, 23‧‧‧bearing
22a、23a‧‧‧軸承滾輪 22a, 23a‧‧‧bearing roller
24、24a、24b、25、25a、25b‧‧‧具凸緣之徑向軸承 24, 24a, 24b, 25, 25a, 25b ‧‧‧ flanged radial bearings
26‧‧‧鏈節 26‧‧‧chain link
27a、27b、28a、28b‧‧‧一對旋轉體(旋轉運動凸輪機構) 27a, 27b, 28a, 28b ‧‧‧ a pair of rotating bodies (rotary motion cam mechanism)
30‧‧‧移動機構 30‧‧‧ Mobile agency
31‧‧‧接頭本體 31‧‧‧ connector body
32‧‧‧狹縫 32‧‧‧ slit
33‧‧‧軌道基台 33‧‧‧ Orbital abutment
35‧‧‧旋轉式接頭部 35‧‧‧Swivel joint
36‧‧‧移動機構 36‧‧‧ Mobile agency
40‧‧‧樞支軸 40‧‧‧ Pivot
41‧‧‧接頭基座 41‧‧‧ connector base
42‧‧‧擺動板 42‧‧‧Swing plate
42a‧‧‧內側圓弧狀周面 42a‧‧‧Inner arc-shaped peripheral surface
42b‧‧‧外側圓弧狀周面 42b‧‧‧outer arc-shaped peripheral surface
42c‧‧‧端面 42c‧‧‧face
43‧‧‧鉛垂軸線 43‧‧‧ plumb axis
44‧‧‧軌道間中心線 44‧‧‧ Centerline between tracks
45‧‧‧螺栓 45‧‧‧ Bolt
46‧‧‧圓孔 46‧‧‧ round hole
46a‧‧‧圓形狀底面 46a‧‧‧round bottom
46b‧‧‧圓周壁面 46b‧‧‧Circular wall surface
47‧‧‧第1外側圓弧狀周面 47‧‧‧ the first outer arc-shaped peripheral surface
48‧‧‧第2外側圓弧狀周面 48‧‧‧ 2nd outer arc-shaped peripheral surface
49‧‧‧圓弧狀階梯面 49‧‧‧arc stepped surface
50‧‧‧凸緣部 50‧‧‧ flange
51‧‧‧按壓板 51‧‧‧Press plate
51a‧‧‧凹彎曲面 51a‧‧‧Concave curved surface
52‧‧‧擋塊 52‧‧‧ Stop
61‧‧‧TD方向滑座 61‧‧‧TD Direction Slide
62‧‧‧軸承 62‧‧‧bearing
63‧‧‧螺桿軸 63‧‧‧Screw shaft
64‧‧‧螺母構件 64‧‧‧nut member
65‧‧‧導引構件 65‧‧‧Guide members
66‧‧‧導引兼按壓構件 66‧‧‧Guide and press member
D1‧‧‧第1距離間隔 D1‧‧‧The first distance interval
D2‧‧‧第2距離間隔 D2‧‧‧The second distance interval
P1、P2‧‧‧間距 P1, P2‧‧‧Pitch
W1‧‧‧入口寬度 W1‧‧‧ entrance width
W2‧‧‧出口寬度 W2‧‧‧ exit width
圖1係表示本發明之片狀物之雙軸延伸機一實施形態之俯視圖。 Fig. 1 is a plan view showing an embodiment of a biaxial stretching machine for sheet-like objects according to the present invention.
圖2係示意性地表示該雙軸延伸機之導軌之主要部分的圖。 FIG. 2 is a view schematically showing a main part of a guide rail of the biaxial extension machine.
圖3係該雙軸延伸機之等長連桿裝置之剖面圖。 Fig. 3 is a cross-sectional view of an equal-length link device of the biaxial extension machine.
圖4係表示該雙軸延伸機之等長連桿裝置之徑向軸承之動作之說明圖。 Fig. 4 is an explanatory diagram showing the operation of a radial bearing of the equal-length link device of the biaxial extension machine.
圖5(a)及(b)係該雙軸延伸機之MD倍率之可變方法之說明圖。 Fig. 5 (a) and (b) are explanatory diagrams of a variable method of MD magnification of the biaxial stretching machine.
圖6係表示該雙軸延伸機之延伸區域之導軌之俯視圖,圖6(a)係導軌之屈曲前狀態圖,而圖6(b)係導軌之屈曲狀態圖。 Fig. 6 is a plan view showing the guide rails in the extension area of the biaxial extension machine, Fig. 6 (a) is a state diagram of the guide rails before buckling, and Fig. 6 (b) is a state diagram of the guide rails' buckling states.
圖7係該雙軸延伸機之導軌之軌道接頭部之構造說明圖。 FIG. 7 is a structural explanatory diagram of a track joint portion of a guide rail of the biaxial extension machine.
圖8係將該雙軸延伸機所使用之旋轉式接頭部周邊局部分解而加以表示之立體圖。 Fig. 8 is a perspective view showing a part of the periphery of a rotary joint used in the biaxial extension machine in an exploded state.
圖9係表示該雙軸延伸機所使用之旋轉式接頭部,圖9(a)係俯視圖,而圖9(b)係圖9(a)之A-A線剖面圖。 Fig. 9 shows a rotary joint portion used in the biaxial extension machine, Fig. 9 (a) is a plan view, and Fig. 9 (b) is a sectional view taken along the line A-A of Fig. 9 (a).
圖10係表示該雙軸延伸機之延伸區域之移動機構之立體圖。 FIG. 10 is a perspective view showing a moving mechanism of an extension area of the biaxial extension machine.
圖11係表示使用彎曲軌道構成該雙軸延伸機之延伸區域之導軌之態樣例之俯視圖。 FIG. 11 is a plan view showing an example of a guide rail constituting an extension area of the biaxial extension machine using a curved track.
其次,根據圖式,對本發明之片狀物之雙軸延伸機之實施形態進行說明。 Next, an embodiment of the biaxial stretching machine of the sheet-like object of the present invention will be described with reference to the drawings.
圖1所示之片狀物之雙軸延伸機1具備有:搬送空間3,其為了搬送作為延伸對象之例如由熱可塑性樹脂等所構成之片狀物2而以於中央部朝前後方向(圖1為左右方向)延伸之方式所設置;以及一對環狀連桿裝置4(省略圖1中連桿之一部分及單側之環狀連桿),其以夾著該搬送空間3之方式被配設於該搬送空間3之兩側。 於該雙軸延伸機1中,入口側區域(預熱區域)5、延伸區域6及出口側區域(熱固定區域)7係以朝片狀物2之搬送方向依序相連之方式被劃分設定。 The biaxial stretching machine 1 for a sheet-like object shown in FIG. 1 includes a conveying space 3 for conveying a sheet-like object 2 made of, for example, a thermoplastic resin or the like, which is an object to be stretched, so that the central part faces the front-back direction ( FIG. 1 is provided in a left-right direction) extension mode; and a pair of ring-shaped link devices 4 (omitting a part of the link in FIG. 1 and a ring-shaped link on one side) is arranged to sandwich the conveying space 3 It is arranged on both sides of the transfer space 3. In this biaxial stretching machine 1, the entrance-side area (preheating area) 5, the extension area 6, and the exit-side area (heat-fixing area) 7 are divided and set in such a manner that they are connected in order toward the conveying direction of the sheet 2. .
環狀連桿裝置4係具備有把持片狀物2之側端部之抓持裝置10之被形成為折尺狀之複數個等長連桿裝置11呈環狀地被連結而成者。呈環狀地被連結而成之複數個等長連桿裝置11係與被配設於搬送空間3之片狀物2之入口側及出口側之既定位置之所需之鏈輪12、13嚙合。又,複數個等長連桿裝置11係載置於沿著自導入片狀物2之入口側經由送出片狀物2之出口側再返回入口側之大致水平面上所形成之封閉之路徑被配設之外周側導軌15及內周側導軌16上。以下,如無特別需要將外周側導軌15與內周側導軌16區別而加以描述時,將二者簡單地統稱為「導軌15、16」。 The ring-shaped link device 4 is formed by a plurality of equal-length link devices 11 formed in a folding rule shape and provided with a gripping device 10 that holds a side end portion of the sheet-like object 2. A plurality of equal-length link devices 11 connected in a ring shape are engaged with sprocket wheels 12 and 13 required at predetermined positions on the entrance side and the exit side of the sheet 2 arranged in the transport space 3. . In addition, a plurality of equal-length link devices 11 are arranged along a closed path formed along a substantially horizontal plane from the inlet side of the introduction sheet 2 through the outlet side of the sheet 2 to the inlet side and back to the inlet side. The outer peripheral side rail 15 and the inner peripheral side rail 16 are provided. Hereinafter, if there is no particular need to distinguish between the outer-peripheral-side guide rail 15 and the inner-peripheral-side guide rail 16 and describe them, they are simply referred to collectively as "rails 15, 16".
環狀連桿裝置4係由入口側之鏈輪12所驅動。然後,抓持裝置10開藉由被設置於入口側之開閉導引器等開閉手段(未圖示)所開閉,而抓持片狀物2,使其於預熱區域(入口側區域)5被加熱至進行延伸所需要的溫度。此外,環狀連桿裝置4於延伸區域6,由呈發散狀地被配置於行進方向之導軌15、16所導引,使抓持間距自P1逐漸地擴大為P2,藉此朝沿著片狀物2之搬送方向之縱向(MD方向)及沿著與該縱向呈直角之片狀物2之寬度方向之橫向(TD方向),將片狀物2同時地加以延伸,其後,於熱固定區域(出口側區域)7以既定之溫度進行熱固定,視需要設置冷卻區域(未圖示)進行驟冷,並藉由被設置於出口側之開閉導引器等之開閉手段(未圖示),將抓持裝置10加以開閉而放開片狀物2,而使被放開之片狀物2直接前進。此外,環狀連桿裝置4係構成為由出口側鏈輪13 所驅動,而返回入口側鏈輪12。 The annular link device 4 is driven by a sprocket 12 on the inlet side. Then, the grasping device 10 is opened and closed by opening and closing means (not shown) such as an opening and closing guide provided on the entrance side, and grasps the sheet 2 so that it is in the preheating area (the entrance side area) 5 It is heated to the temperature required for stretching. In addition, the annular link device 4 is guided by the guide rails 15 and 16 which are arranged in the traveling direction in a divergent manner in the extension area 6 so that the gripping distance is gradually expanded from P1 to P2. The longitudinal direction (MD direction) of the conveying direction of the object 2 and the transverse direction (TD direction) along the width direction of the sheet 2 at right angles to the longitudinal direction extend the sheet 2 at the same time. The fixed area (exit side area) 7 is thermally fixed at a predetermined temperature, and a cooling area (not shown) is provided for quenching if necessary, and an opening and closing means (not shown) such as an opening and closing guide provided at the exit side is provided. (Shown), the gripping device 10 is opened and closed to release the sheet 2, and the released sheet 2 is directly advanced. The ring link device 4 is configured to be driven by the exit-side sprocket 13 and return to the entrance-side sprocket 12.
再者,作為環狀連桿裝置4之連桿機構,可參照日本專利特公平5-4896號公報所記載之環狀連桿裝置。 In addition, as the link mechanism of the ring link device 4, reference may be made to the ring link device described in Japanese Patent Publication No. 5-4896.
如圖3所示,外周側導軌15及內周側導軌16均由被配置為凸狀之剖面大致矩形狀之樑狀構件所構成。於靠近片狀物2之外周側導軌15,配置有連結把持片狀物2之把持裝置10之接頭用連桿軸18,而於內周側導軌16配置有不具有抓持裝置10之接頭用連桿軸19。連桿軸18與連桿軸19係由連桿板20及連桿板21所連結。於連桿軸18、19之最下端,連結有具有作為第1滾動軸承之軸承滾輪22a、23a之軸承座22、23,且於軸承座22、23之兩側、即軸承滾輪22a、23a之外周部,安裝有作為一對第2滾動軸承之具凸緣之徑向軸承24[24a、24b]、25[25a、25b]。具凸緣之徑向軸承24、25係配置為於導引等長連桿裝置11之移動之導軌15、16之兩側面滾動,且利用導軌15、16之上表面與具凸緣之徑向軸承24、25之凸緣之接觸來保持等長連桿裝置11的自重。再者,限制等長連桿裝置11之最大間距之鏈節26,係設置於鄰接之連桿軸19之間。 As shown in FIG. 3, each of the outer-peripheral-side guide rail 15 and the inner-peripheral-side guide rail 16 is configured by a beam-shaped member having a convex shape and a substantially rectangular cross section. A link shaft 18 for a joint that connects the holding device 10 holding the sheet 2 is disposed near the outer-side guide rail 15 near the sheet 2, and an inner joint-side guide 16 is provided for a joint without the holding device 10. Link shaft 19. The link shaft 18 and the link shaft 19 are connected by a link plate 20 and a link plate 21. To the lower ends of the connecting rod shafts 18 and 19, bearing housings 22 and 23 having bearing rollers 22a and 23a as first rolling bearings are connected, and on both sides of the bearing housings 22 and 23, that is, the outer periphery of the bearing rollers 22a and 23a. The flanged radial bearings 24 [24a, 24b] and 25 [25a, 25b] are mounted as a pair of second rolling bearings. The flanged radial bearings 24 and 25 are configured to roll on both sides of the guide rails 15 and 16 that guide the movement of the isometric link device 11 and use the upper surfaces of the guide rails 15 and 16 and the flanged radial direction. The flanges of the bearings 24 and 25 are in contact with each other to maintain the dead weight of the isometric link device 11. Furthermore, the links 26 that limit the maximum pitch of the equal-length link device 11 are provided between adjacent link shafts 19.
如圖4所示,於等長連桿裝置11中,在連桿閉合之狀態與開啟之狀態下,連桿板20與導軌16之交叉角度(θ)為θ1、θ2而有所不同。即便於此時,由軸承座22、23所支撐之具凸緣之徑向軸承24[24a、24b]、25[25a、25b],亦藉由軸承滾輪22a、23a對連桿軸18、19之作用(轉動),而始終以相對於導軌15、16之兩側面實質地處於垂直之方式產生變化(轉動),即相對於導軌15、16之長邊方向正交。如圖5(a)及(b)所示,即便連桿板20、21與導軌 15、16之間之交叉角度θ5、θ61、θ62對應於折尺狀連桿之開閉而產生變化,具凸緣之徑向軸承24[24a、24b]、25[25a、25b]亦藉由軸承滾輪22a、23a之作用(轉動),而始終以相對於導軌15、16之兩側面處於垂直之方式轉動,而使等長連桿裝置11可由導軌15、16所導引而進行高速移行。 As shown in FIG. 4, in the equal-length link device 11, the intersection angle (θ) between the link plate 20 and the guide rail 16 is different between θ1 and θ2 in a closed state and an open state of the link. That is, at this time, the flanged radial bearings 24 [24a, 24b], 25 [25a, 25b] supported by the bearing seats 22, 23, and the connecting rod shafts 18, 19 are also supported by the bearing rollers 22a, 23a. The function (rotation) always changes (rotates) in such a way that it is substantially perpendicular to both sides of the guide rails 15 and 16, that is, orthogonal to the long side directions of the guide rails 15 and 16. As shown in Figs. 5 (a) and (b), even if the cross angles θ5, θ61, and θ62 between the link plates 20, 21 and the guide rails 15, 16 change according to the opening and closing of the folding rule-shaped link, it has a convex shape. The radial bearings 24 [24a, 24b], 25 [25a, 25b] of the edge also rotate (rotate) by the action of the bearing rollers 22a, 23a, and always rotate in a manner perpendicular to the two sides of the guide rails 15, 16. The equal-length link device 11 can be guided by the guide rails 15 and 16 to perform high-speed movement.
其次,於如此所構成之環狀連桿裝置4中,藉由圖5(a)及圖5(b)對延伸區域之片狀物2之縱向延伸倍率(以下,稱為「MD倍率」)之可變方法(將導軌15、16中之一側加以固定(於該情形時,將抓持裝置10側之導軌15加以固定),而使另一側移動從而使等長連桿裝置11之張開角度可變之移動機構)進行說明。 Next, in the annular link device 4 configured as described above, the longitudinal extension ratio of the sheet-like object 2 in the extension region is referred to in FIGS. 5 (a) and 5 (b) (hereinafter, referred to as "MD ratio"). The variable method (fix one side of the guide rails 15 and 16 (in this case, fix the guide rail 15 on the holding device 10 side), and move the other side to make the equal-length link device 11 A moving mechanism with a variable opening angle will be described.
圖5係表示將延伸區域之片狀物之寬度方向延伸倍率(以下,稱為「TD倍率」)設為1.0時之延伸部之狀況者,圖5(a)表示MD倍率為1.0之狀態,而圖5(b)表示MD倍率大於1之狀態。 FIG. 5 shows the state of the extended portion when the widthwise stretching magnification (hereinafter referred to as “TD magnification”) of the sheet-like object in the stretching area is set to 1.0, and FIG. 5 (a) shows a state where the MD magnification is 1.0. 5 (b) shows a state where the MD magnification is greater than 1.
利用半徑呈螺旋狀地變化之一對旋轉體(旋轉運動凸輪機構)27a、27b及28a、28b夾住移動用之內周側導軌16之兩側面,例如,如圖5(b)所示,旋轉體27a、27b保持初期狀態,使旋轉體28a朝順時針方向旋轉180度,並使旋轉體28b朝逆時針方向旋轉180度,藉此使移動用之內周側導軌16之圖示之右側以靠近外周側導軌15之方式移動,而使等長連桿裝置11之連桿之張開角度變大。藉此,可增大片狀物2之MD倍率(圖中省略抓持裝置)。 A pair of rotating bodies (rotary motion cam mechanisms) 27a, 27b, 28a, and 28b that spirally change in radius are used to sandwich both sides of the inner peripheral side guide rail 16 for movement. For example, as shown in FIG. 5 (b), The rotating bodies 27a and 27b are maintained in the initial state, and the rotating body 28a is rotated 180 degrees clockwise and the rotating body 28b is rotated 180 degrees counterclockwise, thereby moving the right side of the inner peripheral side guide 16 as shown in the figure. It moves so that it may approach the outer peripheral side guide rail 15, and the opening angle of the connecting rod of the isometric link device 11 becomes large. Thereby, the MD magnification of the sheet 2 can be increased (the gripping device is omitted in the figure).
藉由將上述MD倍率之無階段可變技術與於後詳述之TD倍率之無階段可變技術(將導軌15、16呈發散狀地加以配置之技術)加以組合,可自由地設定MD倍率及TD倍率。 By combining the above-mentioned stepless variable technology of MD magnification and the stepless variable technology of TD magnification (a technique in which the guide rails 15 and 16 are arranged divergently), the MD magnification can be freely set. And TD magnification.
再者,於本實施形態中,雖已表示作為改變導軌15、 16間之寬度之機構而採用旋轉運動凸輪機構之旋轉體的例子,但並非被限定於該等者,亦可為將導軌15、16加工母螺紋並將設置有公螺紋之軸加以旋入,而使軸旋轉,從而使導軌移動之構成者。 In this embodiment, an example of a rotating body using a rotary cam mechanism as a mechanism for changing the width between the guide rails 15 and 16 has been shown, but it is not limited to these, and the guide rail 15 may be used. , 16 Machining the female thread and screwing the shaft provided with the male thread, and rotating the shaft, so as to move the guide rail.
如圖2中所示,於入口側區域5中,在片狀物2之兩側對向之外周側導軌15及內周側導軌16,係配設為平行且外周側導軌15與內周側導軌16之間隔成為第1距離間隔D1。於入口側區域5,設置有使配設於入口側區域5之外周側導軌15及內周側導軌16朝TD方向移動之移動機構30,且藉由該移動機構30,可改變對向之外周側導軌15間之間隔(=入口寬度W1)。此處,作為移動機構30,雖省略圖示之詳細說明,但例如可列舉螺桿直線運動機構者,而可採用如下構成者,即,其具備有:軌道基台,其係設置為利用直線運動導引器之導引而可朝TD方向往返移動,且支撐配設於入口側區域5之外周側導軌15及內周側導軌16;以及螺桿軸,其藉由馬達所旋轉驅動,且於軌道基台之下方朝TD方向延伸;將該等軌道基台與螺桿軸藉由將其等螺合於螺桿軸之螺母構件加以連結,並利用馬達之作動使螺桿軸正轉或反轉,藉此使配設於入口側區域5之外周側導軌15及內周側導軌16朝TD方向往返移動。 As shown in FIG. 2, in the entrance-side area 5, the outer-peripheral-side guide 15 and the inner-peripheral-side guide 16 are opposite to each other on both sides of the sheet 2, and are arranged in parallel and the outer-peripheral-side guide 15 and the inner-peripheral side The interval between the guide rails 16 is a first distance interval D1. A moving mechanism 30 is provided in the entrance-side region 5 to move the outer-side guide rail 15 and the inner-side guide rail 16 arranged in the entrance-side region 5 in the TD direction, and the moving outer mechanism 30 can change the opposite outer periphery. The interval between the side rails 15 (= entrance width W1). Here, although the detailed description of the moving mechanism 30 is omitted, for example, a screw linear motion mechanism may be mentioned, and a structure may be adopted in which it is provided with a track base which is provided to use linear motion Guided by the guide, it can move back and forth in the TD direction, and supports are arranged on the outer side guide rail 15 and the inner side guide rail 16 of the entrance-side area 5; The lower part of the abutment extends in the TD direction; the orbital abutment and the screw shaft are connected by a nut member screwed to the screw shaft, and the screw shaft is rotated forward or reverse by the action of the motor, thereby The outer-peripheral-side guide rail 15 and the inner-peripheral-side guide rail 16 arranged in the entrance-side area 5 are moved back and forth in the TD direction.
被配設於與入口側區域5相連之延伸區域6之外周側導軌15及內周側導軌16,均由狹縫軌所構成。狹縫軌係於呈直線狀地延伸之直線軌道,沿著軌道長邊方向隔開間隔地形成所需之屈曲部(相 當於後述之外周側軌道接頭部15b及內周側軌道接頭部16b)者,且該屈曲部如後所述般,係藉由於軌道側面形成朝鉛垂方向延伸之所需之狹縫所構成。 The outer peripheral side guide rail 15 and the inner peripheral side guide rail 16 which are arranged in the extension region 6 connected to the entrance side region 5 are each composed of a slit rail. The slit rail is a linear rail extending in a straight line, and the required buckling portions are formed at intervals along the longitudinal direction of the rail (equivalent to the outer peripheral side rail joint portion 15b and the inner peripheral side rail joint portion 16b described later). In addition, as will be described later, the buckling portion is formed by forming a required slit extending in the vertical direction on the side of the rail.
若利用圖6(a)更具體地進行說明,被配設於延伸區域6之外周側導軌15係構成為包含有:直線狀之複數個外周側導軌部15a,其等係間斷地被配設於其長邊方向上;及外周側軌道接頭部15b,其以連結相鄰之一外周側導軌部15a與另一外周側導軌部15a之方式被配設。同樣地,被配設於延伸區域6之內周側導軌16係構成為包含有:直線狀之複數個內周側導軌部16a,其等係間斷地被配設於其長邊方向上;及內周側軌道接頭部16b,其以連結相鄰之一內周側導軌部16a與另一內周側導軌部16a之方式被配設。 6 (a), the peripheral guide rails 15 arranged outside the extended area 6 are configured to include a plurality of linear guide rail portions 15a, which are arranged intermittently. In the longitudinal direction, and the outer peripheral side rail joint portion 15b is disposed so as to connect one of the adjacent outer peripheral side rail portions 15a and the other outer peripheral side rail portion 15a. Similarly, the inner-peripheral-side guide rails 16 arranged in the extension area 6 are configured to include: a plurality of linear inner-peripheral-side guide rail portions 16 a arranged intermittently in the longitudinal direction; and The inner peripheral side rail joint portion 16b is disposed so as to connect one of the adjacent inner peripheral side rail portions 16a and the other inner peripheral side rail portion 16a.
如圖7所示,外周側軌道接頭部15b及內周側軌道接頭部16b均於軌道狀之接頭本體31之兩側面,沿著其長邊方向隔開間隔地將複數個鉛垂方向之狹縫32設置為鋸齒狀,被設為可朝TD方向彎曲變形,可朝等長連桿裝置11之移行方向伸縮變形。 As shown in FIG. 7, the outer peripheral side rail joint portion 15 b and the inner peripheral side rail joint portion 16 b are located on both sides of the rail-shaped joint body 31 and narrow a plurality of vertical directions at intervals along the longitudinal direction thereof. The slit 32 is provided in a zigzag shape, and is configured to be bendable and deformable in the TD direction, and to expand and contract in the moving direction of the equal-length link device 11.
如圖6(a)所示,以沿著TD方向相互地相鄰之外周側軌道接頭部15b及內周側軌道接頭部16b為基準,在基準之一側沿著TD方向相互地相鄰之外周側導軌部15a及內周側導軌部16a之雙方係鋪設於一側之軌道基台33上,並且在基準之另一側沿著橫向相互地相鄰之外周側導軌部15a及內周側導軌部16a之兩者係鋪設於另一側之軌道基台33上。 As shown in FIG. 6 (a), the outer peripheral side rail joint portion 15b and the inner peripheral side rail joint portion 16b adjacent to each other along the TD direction are used as a reference, and one of the reference sides is adjacent to each other along the TD direction. Both the outer peripheral side rail portion 15a and the inner peripheral side rail portion 16a are laid on the rail base 33 on one side, and the outer peripheral side rail portion 15a and the inner peripheral side are adjacent to each other in the lateral direction on the other side of the reference. Both of the rail portions 16a are laid on the rail base 33 on the other side.
相互地鄰接之一側之軌道基台33與另一側之軌道基台33係藉由旋轉式接頭部35而於水平面內可擺動地被連結,且如圖8及圖10所示,於延伸區域6設置有使該旋轉式接頭部35沿著 TD方向移動之移動機構36(參照圖2)。 The rail abutment 33 on one side and the rail abutment 33 on the other side are connected to each other in a swingable manner in a horizontal plane by a rotary joint portion 35, and are extended as shown in FIGS. 8 and 10. The area 6 is provided with a moving mechanism 36 (see FIG. 2) that moves the rotary joint portion 35 in the TD direction.
如圖8所示,旋轉式接頭部35主要係由具備有樞支軸40之接頭基座41及一對擺動板42所構成。此處,樞支軸40具有鉛垂軸線43,而該鉛垂軸線43位於相互地鄰接之一側之軌道基台33與另一側之軌道基台33之間,且與通過外周側導軌15與內周側導軌16之中間位置之軌道間中心線44正交。又,相互地鄰接之軌道基台33分別被載置於一對擺動板42上,且二者由所需之螺栓45所緊固。 As shown in FIG. 8, the rotary joint portion 35 is mainly composed of a joint base 41 including a pivot shaft 40 and a pair of swing plates 42. Here, the pivot shaft 40 has a vertical axis 43 which is located between the rail abutment 33 on one side and the rail abutment 33 on the other side adjacent to each other, and passes through the outer peripheral side guide 15 It is orthogonal to the center-to-track center line 44 at the intermediate position of the inner peripheral side guide 16. In addition, the rail abutments 33 adjacent to each other are placed on a pair of swinging plates 42, respectively, and both are fastened by a required bolt 45.
如圖9(a)及(b)所示,接頭基座41係成為支撐相互地鄰接之一側之軌道基台33與另一側之軌道基台33之鄰接部分之基座者,且由於上下具有板面之矩形板狀構件所構成,於接頭基座41之上側板面,形成有由圓形狀底面46a與沿著該圓形狀底面46a之外周所豎立設置之圓周壁面46b所構成之有底圓形狀之圓孔46,並於該圓孔46之圓形狀底面46a之中心位置豎立設置有樞支軸40。 As shown in FIGS. 9 (a) and 9 (b), the joint base 41 is a base supporting an abutment portion of the rail abutment 33 on one side and the rail abutment 33 on the other side. A rectangular plate-shaped member having a plate surface on the upper and lower sides. A circular bottom surface 46 a and a circumferential wall surface 46 b standing upright along the outer periphery of the circular bottom surface 46 a are formed on the side plate surface above the joint base 41. A circular hole 46 having a bottom circular shape, and a pivot shaft 40 is erected at the center of the circular bottom 46a of the circular hole 46.
一對擺動板42於上下方向朝向板面之狀態下,以將樞支軸40夾在接頭基座41之圓孔46內之方式被對向配置,各擺動板42之下側板面可滑動地接觸於接頭基座41之圓孔46之圓形狀底面46a,另一方面,各擺動板42之上側板面以成為較接頭基座41之上表面更高之位置之方式自接頭基座41之圓孔46突出。 The pair of swinging plates 42 are arranged to face each other with the pivot shaft 40 sandwiched in the circular hole 46 of the joint base 41 in a state in which the pair of swinging plates 42 face the plate surface in an up-and-down direction. The circular bottom surface 46a of the circular hole 46 of the joint base 41 is contacted. On the other hand, the upper side surface of each swing plate 42 is higher than the upper surface of the joint base 41 from the joint base 41. The circular hole 46 protrudes.
各擺動板42係由俯視時呈大致扇形(中心角小於180°)之板狀構件所構成者,該板狀構件由以位於鉛垂軸線43上之曲率中心(樞支軸40之中心)為基準於半徑方向上隔開間隔地配設之內側圓弧狀周面42a及外側圓弧狀周面42b、及將該等圓弧狀周 面42a、42b之兩端彼此連接之一對端面42c所包圍。內側圓弧狀周面42a於鉛垂軸線43上具有曲率中心,且以於與樞支軸40之外周面接觸狀態下對向之方式被形成於各擺動板42之中心角側。外側圓弧狀周面42b包含有第1外側圓弧狀周面47與第2外側圓弧狀周面48。第1外側圓弧狀周面47於鉛垂軸線43上具有曲率中心,且以被配設於自接頭基座41之圓孔46突出之高度位置之方式,以較內側圓弧狀周面42a之曲率半徑充分大之第1既定曲率半徑被形成於各擺動板42之圓弧側。第2外側圓弧狀周面48於鉛垂軸線43上具有曲率中心,且以於與接頭基座41之圓孔46之圓周壁面46b接觸狀態下對向之方式,以較第1外側圓弧伏周面47之第1既定曲率半徑更大之第2既定曲率半徑被形成於各擺動板42之圓弧側。如此,當各擺動板42繞樞支軸40擺動時,各擺動板42之內側圓弧狀周面42a與樞支軸40之外周面卡合,並且各擺動板42之第2外側圓弧狀周面48與接頭基座41之圓孔46之圓周壁面46b卡合,而可導引各擺動板42之擺動運動,且相互地鄰接之軌道基台33可平順地繞樞支軸40之鉛垂軸線43轉動。 Each of the swinging plates 42 is composed of a plate-like member that is substantially fan-shaped (center angle less than 180 °) in plan view. The plate-like member has a center of curvature (the center of the pivot 40) on the vertical axis 43 as The inner arc-shaped peripheral surface 42a and the outer arc-shaped peripheral surface 42b, which are arranged at intervals in the radial direction, and a pair of end surfaces 42c which connect both ends of the arc-shaped peripheral surfaces 42a and 42b to each other. Surrounded by. The inner arc-shaped peripheral surface 42 a has a center of curvature on the vertical axis 43, and is formed on the center corner side of each of the swing plates 42 so as to face each other in contact with the outer peripheral surface of the pivot shaft 40. The outer arc-shaped peripheral surface 42 b includes a first outer arc-shaped peripheral surface 47 and a second outer arc-shaped peripheral surface 48. The first outer circular arc-shaped peripheral surface 47 has a center of curvature on the vertical axis 43 and is disposed at a height position protruding from the circular hole 46 of the joint base 41 so as to be higher than the inner circular arc-shaped peripheral surface 42a. A first predetermined curvature radius having a sufficiently large curvature radius is formed on the arc side of each of the swing plates 42. The second outer arc-shaped peripheral surface 48 has a center of curvature on the vertical axis 43 and is opposed to the first outer arc in a state of being in contact with the peripheral wall surface 46 b of the circular hole 46 of the joint base 41. The first predetermined radius of curvature of the perimeter surface 47 having a larger second predetermined radius of curvature is formed on the arc side of each of the swing plates 42. In this way, when each of the swinging plates 42 swings about the pivot shaft 40, the inner arc-shaped peripheral surface 42a of each swing plate 42 engages with the outer peripheral surface of the pivot shaft 40, and the second outer arc-shaped shape of each swing plate 42 The peripheral surface 48 is engaged with the peripheral wall surface 46b of the circular hole 46 of the joint base 41, and can guide the swinging motion of each swing plate 42, and the adjacent rail bases 33 can smoothly lead around the lead of the pivot 40 The vertical axis 43 rotates.
於第1外側圓弧狀周面47與第2外側圓弧狀周面48之交界位置,設置有將以鉛垂軸線43為基準而半徑自第1外側圓弧狀周面47朝向第2外側圓弧狀周面48連續地増加之圓弧相連所形成之圓弧狀階梯面49。於各擺動板42中,凸緣部50係由擺動板42之下側板面、第2外側圓弧狀周面48、及圓弧狀階梯面49所形成。 At the boundary between the first outer arc-shaped peripheral surface 47 and the second outer arc-shaped peripheral surface 48, a radius from the first outer arc-shaped peripheral surface 47 toward the second outer side with the vertical axis 43 as a reference is provided. The arc-shaped peripheral surface 48 is continuously formed by an arc-shaped stepped surface 49 formed by continuous arcs. In each of the swing plates 42, the flange portion 50 is formed by a lower side plate surface of the swing plate 42, a second outer arc-shaped peripheral surface 48, and an arc-shaped stepped surface 49.
一對按壓板51係以與一對擺動板42對應之方式,夾著樞支軸40對向配置地被安裝於接頭基座41。各按壓板51具有於 俯視時與各擺動板42之凸緣部50重疊之前端部,且於該前端部,形成有在與擺動板42之第1外側圓弧狀周面47隔開既定之間隙之狀態下對向之圓弧狀之凹彎曲面51a。如此,可不干涉各擺動板42之擺動運動,而在各擺動板42上升時,各按壓板51之前端部抵接於各擺動板42之凸緣部50之圓弧狀階梯面49,從而防止各擺動板42上升之情形。 The pair of pressing plates 51 are attached to the joint base 41 so as to face the pair of swinging plates 42 so as to face each other with the pivot shaft 40 interposed therebetween. Each pressing plate 51 has an end portion that overlaps with the flange portion 50 of each swing plate 42 in a plan view, and a predetermined predetermined distance from the first outer arc-shaped peripheral surface 47 of the swing plate 42 is formed at the front end portion. The arc-shaped concave curved surface 51a facing each other in the gap state. In this way, without interfering with the swinging motion of each swinging plate 42, when each swinging plate 42 rises, the front end portion of each pressing plate 51 abuts against the arc-shaped stepped surface 49 of the flange portion 50 of each swinging plate 42, thereby preventing When each of the swing plates 42 rises.
於一對擺動板42中,一側之擺動板42之一對端面42c中與第1外側圓弧狀周面47相交之角部附近、及另一側之擺動板42之一對端面42c中與第1外側圓弧狀周面47相交之角部附近,以在繞鉛垂軸線43之方向上互相地對向之方式安裝有擋塊52,且當各擺動板42欲繞鉛垂軸線43擺動既定角度以上時,各擺動板42由在繞鉛垂軸線43之方向上相互地對向之擋塊52彼此所頂住,不會進一步進行擺動。如此,可將相互地鄰接之軌道基台33之繞鉛垂軸線43之轉動角度限制在既定範圍,從而可防範外周側導軌15及內周側導軌16因過度彎折而破損於未然。 Among the pair of wobble plates 42, one of the pair of end faces 42 c of one side of the wobble plate 42 is near the corner portion that intersects the first outer arc-shaped peripheral surface 47 and one of the pair of end faces 42 c of the other side of the wobble plate 42. A stopper 52 is mounted near the corner portion intersecting the first outer arc-shaped peripheral surface 47 so as to face each other in a direction around the vertical axis 43. When each of the swing plates 42 is intended to surround the vertical axis 43 When the swing is more than a predetermined angle, each of the swing plates 42 is pressed against each other by the stoppers 52 facing each other in the direction around the vertical axis 43 and does not swing further. In this way, the rotation angles of the adjacent rail bases 33 about the vertical axis 43 can be limited to a predetermined range, so that the outer rail 15 and the inner rail 16 can be prevented from being damaged due to excessive bending.
如圖8及圖10所示,使旋轉式接頭部35朝TD方向移動之移動機構36,具備有:TD方向滑座61,其設置有旋轉式接頭部35之接頭基座41,且朝TD方向往返移動自如;及螺桿軸63,其於TD方向滑座61之下方朝TD方向延伸,而其重要部位由軸承62所支撐;且將該等TD方向滑座61與螺桿軸63藉由與螺桿軸63螺合之螺母構件64加以連結,並利用未圖示之馬達之作動使螺桿軸63正轉或反轉,藉此可使旋轉式接頭部35經由TD方向滑座61 朝TD方向往返移動。 As shown in FIGS. 8 and 10, the moving mechanism 36 that moves the rotary joint portion 35 in the TD direction includes a TD direction slide 61 provided with a joint base 41 of the rotary joint portion 35 and facing the TD. Freely move back and forth in directions; and the screw shaft 63, which extends below the TD direction slide 61 toward the TD direction, and its important parts are supported by bearings 62; and the TD direction slide 61 and the screw shaft 63 are connected with The nut member 64 screwed with the screw shaft 63 is connected, and the screw shaft 63 is rotated forward or reverse by the operation of a motor (not shown), thereby the rotary joint portion 35 can be reciprocated in the TD direction through the TD direction slide 61. mobile.
朝MD方向延伸之導引構件65係以與接頭基座41之一側邊部滑動接觸之方式被安裝於TD方向滑座61,並且安裝有與形成於接頭基座41之另一側邊部之附段部卡合,且將接頭基座41一邊朝MD方向導引一邊以不使其上升之方式加以按壓之導引兼按壓構件66。藉由該等導引構件65及導引兼按壓構件66,可以接頭基座41不會相對於TD方向滑座61朝TD方向進行相對移動之方式加以保存。又,藉由該等導引構件65及導引兼按壓構件66之導引與按壓,可使接頭基座41不會相對於TD方向滑座61上升地朝MD方向相對移動地加以保持,從而可允許因軌道基台33之熱膨脹之影響或軌道基台33之轉動角度之偏移量所導致旋轉式接頭部35之MD方向之移動。 The guide member 65 extending in the MD direction is mounted on the TD direction slide 61 so as to be in sliding contact with one side edge portion of the joint base 41, and is attached to the other side edge portion formed on the joint base 41 A guide and pressing member 66 that engages with the attached portion and guides the joint base 41 in a direction of MD so as not to raise it. By the guide member 65 and the guide and pressing member 66, the joint base 41 can be stored in such a manner that the joint base 41 does not move relative to the TD direction slide 61 in the TD direction. In addition, by the guidance and pressing of the guide member 65 and the guide and pressing member 66, the joint base 41 can be relatively moved in the MD direction without being raised relative to the TD direction slide 61, so that Movement in the MD direction of the rotary joint portion 35 caused by the thermal expansion of the track base 33 or the deviation of the rotation angle of the track base 33 may be allowed.
如圖2所示,於出口側區域7中,在片狀物2之兩側對向之外周側導軌15及內周側導軌16,係配設為平行且外周側導軌15與內周側導軌16之間隔成為第2距離間隔D2,例如,藉由固定地被設置於出口側區域7’在片狀物2之兩側對向之外周側導軌15之間之間隔(=出口寬度W2)被固定。 As shown in FIG. 2, in the exit-side region 7, the outer-peripheral-side guide 15 and the inner-peripheral-side guide 16 are opposed to each other on both sides of the sheet 2, and are arranged in parallel with the outer-peripheral-side guide 15 and the inner-peripheral-side guide. The interval of 16 becomes the second distance interval D2. For example, the interval (= exit width W2) between the outer peripheral side rails 15 opposite to the outer peripheral side rail 15 on both sides of the sheet 2 is fixedly provided in the exit-side area 7 '. fixed.
於以上所述之雙軸延伸機1中,對應於片狀物2之縱橫方向之延伸倍率之變更,由配設於延伸區域6之狹縫軌所構成之外周側導軌15及內周側導軌16,藉由移動機構36朝TD方向被移動。藉此,如圖6(b)所示,外周側導軌15及內周側導軌16分別在外周側軌道接頭部15b及內周側軌道接頭部16b之部分被彎曲,使 外周側導軌15及內周側導軌16之方向被改變,並進行與所變更之縱橫方向之延伸倍率對應之片狀物2之延伸動作。又,如圖2所示,由於出口側區域7之對向之外周側導軌15之間之間隔(=出口寬度W2)被固定,因此片狀物2以被固定為既定之出口寬度W2之狀態自出口側被送出。因此,一邊可以簡易之構成任意地設定片狀物2之縱橫方向之延伸倍率,一邊可將片狀物2之出口寬度W2固定為既定值。TD倍率=(出口寬度W2)/(入口寬度W1);此處,入口寬度W1:可變;出口寬度W2:固定。 In the biaxial stretching machine 1 described above, the outer peripheral side guide 15 and the inner peripheral side guide are constituted by the slit rails arranged in the extension area 6 in accordance with the change in the stretching ratio of the sheet 2 in the vertical and horizontal directions. 16. The moving mechanism 36 is moved in the TD direction. Thereby, as shown in FIG. 6 (b), the outer rail 15 and the inner rail 16 are bent at portions of the outer rail joint 15b and the inner rail joint 16b, respectively, so that the outer rail 15 and the inner rail The direction of the peripheral side rail 16 is changed, and the extending action of the sheet 2 corresponding to the changed magnification of the vertical and horizontal directions is performed. As shown in FIG. 2, since the interval (= exit width W2) between the outer peripheral side rails 15 facing the exit area 7 is fixed, the sheet 2 is fixed to a predetermined exit width W2. It is sent out from the exit side. Therefore, the exit width W2 of the sheet 2 can be fixed to a predetermined value while the extension ratio of the sheet 2 can be set arbitrarily in a simple configuration. TD magnification = (exit width W2) / (entrance width W1); here, entry width W1: variable; exit width W2: fixed.
又,如圖10所示,將配設於延伸區域6之外周側導軌15及內周側導軌16,鋪設於分割構成為複數個之軌道基台33上,並且將鄰接之軌道基台33彼此利用旋轉式接頭部35於水平面內可擺動地加以連結,且設置使該旋轉式接頭部35朝TD方向移動之移動機構36,並將對向之外周側導軌15間之間隔設為可變,藉此可以簡易之構成實現薄型化,而可抑制旋轉式接頭部35之設置空間。 As shown in FIG. 10, the outer-side guide rails 15 and the inner-side guide rails 16 arranged on the extension area 6 are laid on the divided rail bases 33, and the adjacent rail bases 33 are adjacent to each other. The rotary joint portion 35 is swingably connected in the horizontal plane, and a moving mechanism 36 is provided to move the rotary joint portion 35 in the TD direction. The interval between the opposed outer peripheral guide rails 15 is variable. Thereby, a simple structure can be achieved and thickness reduction can be achieved, and the installation space of the rotary joint part 35 can be suppressed.
以上,雖已對本發明之片狀物之雙軸延伸機,根據一實施形態進行說明,但本發明並非限定於上述實施形態所記載之構成者,可於不脫離其主旨之範圍內適當地變更其構成。 As mentioned above, although the biaxial stretching machine of the sheet-like object of this invention was demonstrated based on one embodiment, this invention is not limited to the structure described in the said embodiment, It can change suitably within the range which does not deviate from the meaning. Its composition.
於上述實施形態中表示,作為延伸區域6中呈發散狀地被配設之外周側導軌15及內周側導軌16,而使用在呈直線狀地延伸之直線軌道沿著軌道長邊方向隔開間隔地形成有鉛垂方向之狹縫之狹縫軌之例子,但並不僅限於此,亦可如圖11所示般,使用由在無負荷時於水平面內彎曲之形狀之彎曲軌道,沿著軌道長邊方向隔開間隔地形成有鉛垂方向之狹縫之狹縫軌道所構成之外周 側導軌15A及內周側導軌16A。藉此,可使等長連桿裝置11所經由之延伸區域6之外周側導軌15A及內周側導軌16A之形狀,接近於對片狀物2進行理想之延伸動作之理想曲線。 In the above-mentioned embodiment, the outer peripheral side rail 15 and the inner peripheral side rail 16 are disposed in a divergent manner in the extension area 6, and a linear rail extending linearly is used to separate them along the longitudinal direction of the rail. An example of a slit rail in which vertical slits are formed at intervals, but it is not limited to this. As shown in FIG. 11, a curved rail having a shape that bends in a horizontal plane when no load is applied may be used. The outer circumferential side guide rail 15A and the inner circumferential side guide rail 16A are formed by a slit track in which a slit in the vertical direction is formed at intervals in the longitudinal direction of the track. Thereby, the shape of the outer peripheral side guide rail 15A and the inner peripheral side guide rail 16A of the extension area 6 through which the equal-length link device 11 passes can be made close to the ideal curve of performing the ideal extension operation on the sheet 2.
於上述實施形態中,雖已表示以沿著導軌之長邊方向隔開間隔地形成有鉛垂方向之狹縫之狹縫軌,來構成配設於延伸區域6之外周側導軌15及內周側導軌16之例子,但並不僅限於此,亦可以沿著導軌之長邊方向隔開間隔地形成有相對於鉛垂方向呈既定之銳角之傾斜之狹縫之狹縫軌來構成。又,設置於狹縫軌之狹縫,除了於軌道兩側面一次一個交替地鋸齒狀配置之例子以外,作為鋸齒狀配置之方法,亦可將相同方向之狹縫以複數個為單位交替地加以配置。 In the embodiment described above, it has been shown that the slit rails in which vertical slits are formed at intervals along the longitudinal direction of the guide rails constitute the guide rails 15 and the inner periphery arranged on the outer peripheral side of the extension region 6. The example of the side rail 16 is not limited to this, and it may be configured by forming a slit rail with slits inclined at a predetermined acute angle with respect to the vertical direction at intervals along the longitudinal direction of the rail. In addition, the slits provided in the slit rail are arranged alternately in a zigzag manner on both sides of the rail. As a method of the zigzag arrangement, the slits in the same direction may be alternately applied in a plurality of units. Configuration.
本發明之片狀物之雙軸延伸機,由於具有一邊可以簡易之構成任意地設定片狀物之縱橫方向之延伸倍率,一邊可將片狀物之出口寬度固定為既定值之特性,因此,例如可較佳地使用於將熱可塑性樹脂膜等片狀物縱橫地且同時地加以延伸之用途,而具有大的產業上之可利用性。 The biaxial stretching machine of the sheet of the present invention has a characteristic that the width of the sheet can be fixed to a predetermined value while the extension ratio of the sheet in the vertical and horizontal directions can be set arbitrarily with a simple structure. For example, it can be preferably used for applications in which a sheet-like material such as a thermoplastic resin film is stretched vertically and horizontally, and has large industrial applicability.
Claims (3)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017-222507 | 2017-11-20 | ||
| JP2017222507A JP6969049B2 (en) | 2017-11-20 | 2017-11-20 | Biaxial stretching machine for sheet-like material |
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| Publication Number | Publication Date |
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| TW201922454A true TW201922454A (en) | 2019-06-16 |
| TWI697399B TWI697399B (en) | 2020-07-01 |
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| TW107141279A TWI697399B (en) | 2017-11-20 | 2018-11-20 | Biaxial stretching machine for sheet-like material |
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| JP (1) | JP6969049B2 (en) |
| KR (1) | KR102180285B1 (en) |
| CN (1) | CN109968644B (en) |
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| JP7263136B2 (en) * | 2019-06-12 | 2023-04-24 | 株式会社日本製鋼所 | Stretching device |
| JP7582852B2 (en) * | 2020-11-30 | 2024-11-13 | 日東電工株式会社 | Film manufacturing system |
| KR102374987B1 (en) * | 2021-07-15 | 2022-03-17 | 주식회사 티씨엠에스 | Apparatus for simultaneous biaxial md stretching |
| KR102358924B1 (en) * | 2021-07-29 | 2022-02-08 | 주식회사 티씨엠에스 | Apparatus for simultaneous biaxial stretching of rail length compensation |
| JP7753756B2 (en) * | 2021-09-29 | 2025-10-15 | 東レ株式会社 | Biaxial stretching device |
| KR102777250B1 (en) * | 2023-10-30 | 2025-03-07 | 주식회사 에스티영원 | Rail system of tdo stretching equipment having separator width controlling apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US2571355A (en) * | 1948-07-07 | 1951-10-16 | Wingfoot Corp | Method and apparatus for simultaneous two-way stretching of film |
| CH288228A (en) * | 1950-03-16 | 1953-01-15 | Cellulose Sidac Societe Anonym | A method and apparatus for the manufacture of thermoplastic films. |
| JPS482919Y1 (en) | 1970-07-01 | 1973-01-25 | ||
| JP4379306B2 (en) | 2003-12-16 | 2009-12-09 | 株式会社日立プラントテクノロジー | Sheet material drawing machine |
| KR100990213B1 (en) * | 2003-12-16 | 2010-10-29 | 가부시키가이샤 히타치플랜트테크놀로지 | Drawing machine |
| JP4802919B2 (en) * | 2006-07-31 | 2011-10-26 | 株式会社日立プラントテクノロジー | Sheet material drawing machine |
| JP4957200B2 (en) * | 2006-11-17 | 2012-06-20 | 株式会社日立プラントテクノロジー | Sheet material drawing machine |
| JP6057791B2 (en) * | 2013-03-18 | 2017-01-11 | 株式会社日本製鋼所 | Stretching / shrinking function selection type sheet-shaped stretching machine |
| JP6316857B2 (en) * | 2016-03-07 | 2018-04-25 | 株式会社日本製鋼所 | Sheet stretching and shrinking machine |
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| KR102180285B1 (en) | 2020-11-18 |
| CN109968644A (en) | 2019-07-05 |
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| JP6969049B2 (en) | 2021-11-24 |
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