TW201925403A - Multi-layered anisotropically piercing conductive adhesive tape and preparing method and FPC with shield-enhanced structure using the same - Google Patents
Multi-layered anisotropically piercing conductive adhesive tape and preparing method and FPC with shield-enhanced structure using the same Download PDFInfo
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- 239000011737 fluorine Substances 0.000 claims description 3
- 229910052731 fluorine Inorganic materials 0.000 claims description 3
- UGKDIUIOSMUOAW-UHFFFAOYSA-N iron nickel Chemical compound [Fe].[Ni] UGKDIUIOSMUOAW-UHFFFAOYSA-N 0.000 claims description 3
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- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
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- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
Abstract
Description
本發明係關於印刷電路板用導電布技術領域,尤係關於一種多層異向穿刺型導電膠布及補強屏蔽結構。 The invention relates to the technical field of conductive cloth for printed circuit boards, in particular to a multi-layer anisotropic puncture type conductive tape and a reinforcing shielding structure.
隨著電子及通訊產品的發展,電路基板元件朝向輕薄短小及高集成化發展,傳輸信號頻率帶越來越寬,導致電磁干擾越來越嚴重;此外,電子電路元件的使用安全性亦列入考量,針對電子產品中電路元件接地可靠度及電路板設計自由度又提出了新要求,目前市面上普及的導電膠產品常有因導電膠將接地孔填充太滿進而影響其他組件的設計安裝,又或是導電膠未填滿導致回流焊時連接部分存在空隙,產生爆板等缺陷。 With the development of electronic and communication products, the circuit board components are moving toward light, thin, short and high integration, and the transmission signal frequency band is wider and wider, resulting in more and more serious electromagnetic interference. In addition, the safety of electronic circuit components is also included. Considering the new requirements for circuit component grounding reliability and circuit board design freedom in electronic products, the conductive adhesive products popular in the market often have the grounding holes filled too much by conductive adhesive to affect the design and installation of other components. Or, if the conductive adhesive is not filled, there is a gap in the connecting portion during reflow soldering, and a defect such as a blasting plate is generated.
第1圖係繪示現有技術的軟性印刷電路板(FPC)補強屏蔽結構,包括鋼片200;軟性印刷電路板300;第一接地孔301,係形成於軟性印刷電路板300;電磁波屏蔽(EMI) 膜400;以及導電膠膜600;其中,該導電膠膜600覆蓋於該第一接地孔301及部分軟性印刷電路板300之上,並於該導電膠膜600之上壓合該鋼片200,經熱壓後,該導電膠膜600熔融流入該第一接地孔301與該軟性印刷電路板300形成導通,俾用以接地屏蔽。然而,目前市場中的FPC製程,對接地孔徑之要求越來越小,其下游沖孔工藝技術要求亦越趨嚴謹,惟導電膠之溢膠流動性等因素影響,致使導電膠材料於極小孔徑的導通效果皆不盡理想,有鑑於此,亟需針對極小之接地孔(其孔徑小於或等於0.5毫米)提供一款新材料以提高接地效果及穩定性。雖現有部分新技術及專利己揭露於導電黏著層內設置一薄金屬鍍層來提高導電膠產品的導通性,以使粉體含量減少且成本降低,但實際生產過程中,卻因金屬本身柔韌性不佳,造成壓合後產品填孔性無法達預期效果或甚至更糟,同時因該薄金屬鍍層之透氣性不佳,故在軟性印刷電路板之SMT(表面貼裝技術)製程存在有爆板的風險。 1 is a prior art flexible printed circuit board (FPC) reinforcing shield structure, including a steel sheet 200; a flexible printed circuit board 300; a first grounding hole 301 formed in a flexible printed circuit board 300; electromagnetic wave shielding (EMI) ) a film 400; and a conductive film 600; the conductive film 600 covers the first ground hole 301 and a portion of the flexible printed circuit board 300, and presses the steel sheet 200 over the conductive film 600. After being hot pressed, the conductive adhesive film 600 is melted and flows into the first grounding hole 301 to form a conduction with the flexible printed circuit board 300, and is used for grounding shielding. However, the current FPC process in the market has less and less requirements on the grounding aperture, and the technical requirements for the downstream punching process are becoming more stringent. However, the flowability of the conductive adhesive and other factors affect the conductive adhesive material in a very small aperture. The conduction effect is not ideal. In view of this, it is not necessary to provide a new material for the grounding hole (the aperture is less than or equal to 0.5 mm) to improve the grounding effect and stability. Although some existing new technologies and patents have been disclosed in the conductive adhesive layer to provide a thin metal plating layer to improve the conductivity of the conductive adhesive product, so that the powder content is reduced and the cost is reduced, but in the actual production process, due to the flexibility of the metal itself Poor, resulting in the product filling ability after pressing can not achieve the expected effect or even worse, and because of the poor permeability of the thin metal coating, there is a burst in the SMT (Surface Mount Technology) process of the flexible printed circuit board Board risk.
為此,本發明提供了一種包括超薄導電布層及多種形狀之複數金屬粒子之具高導通性之異向型多層導電膠布。 To this end, the present invention provides an anisotropic multi-layer conductive tape having a high conductivity of an ultra-thin conductive cloth layer and a plurality of shapes of a plurality of metal particles.
本發明主要解決的技術問題是提供一種多層異向穿刺型導電膠布,應用本發明的導電膠布於軟性印刷電路板,即便該FPC無預留接地孔,仍可獲得良好的接地及電磁波屏蔽之效果。與一般導電膠相比,本發明的導電膠布具有良好的電氣特性、接著強度佳、焊錫性好、信賴度高及耐 燃性佳等特性,且其製法可減少生產工序,節約生產成本,其市場應用前景廣泛。 The technical problem to be solved by the present invention is to provide a multi-layer anisotropic puncture-type conductive adhesive tape, which can be applied to a flexible printed circuit board by using the conductive adhesive tape of the present invention, and can obtain good grounding and electromagnetic wave shielding effects even if the FPC has no reserved grounding holes. . Compared with the general conductive adhesive, the conductive adhesive tape of the invention has good electrical properties, good bonding strength, good solderability, high reliability and resistance. Good flammability and other characteristics, and its production method can reduce production processes and save production costs, and its market application prospects are broad.
為解決上述技術問題,本發明採用一種多層異向穿刺型導電膠布,係包括:上導電黏著劑層,其厚度為15至25微米;下導電黏著劑層,其厚度為35至45微米,其中,該上導電黏著劑層及該下導電黏著劑層皆包括粒徑為40至100微米之複數導電金屬粒子,且該複數導電金屬粒子具有選自樹枝狀、鏈狀、針狀、薄片狀及球狀所組成群組之至少二種形狀;以及5至15微米厚且具上下兩面之超薄導電布層,係形成於該上導電黏著劑層與該下導電黏著劑層之間,其中,該超薄導電布層之至少一面具有金屬鍍層。 In order to solve the above technical problem, the present invention adopts a multi-layered anisotropic puncture-type conductive tape comprising: an upper conductive adhesive layer having a thickness of 15 to 25 μm; and a lower conductive adhesive layer having a thickness of 35 to 45 μm, wherein The upper conductive adhesive layer and the lower conductive adhesive layer each comprise a plurality of conductive metal particles having a particle diameter of 40 to 100 μm, and the plurality of conductive metal particles are selected from the group consisting of dendritic, chain, needle, and flake. At least two shapes of a group consisting of spheres; and an ultrathin conductive layer of 5 to 15 micrometers thick and having upper and lower sides formed between the upper conductive adhesive layer and the lower conductive adhesive layer, wherein At least one side of the ultra-thin conductive cloth layer has a metal plating layer.
於一具體實施態樣中,所述上導電黏著劑層和所述下導電黏著劑層皆為熱固性膠層,且各包括膠黏劑樹脂及該複數導電金屬粒子,其中,各該上導電黏著劑層和該下導電黏著劑層之該膠黏劑樹脂含量為20至75重量%,該複數導電金屬粒子的含量為25至70重量%,且該複數導電金屬粒子與該膠黏劑樹脂的重量比為1:1至4:1。 In one embodiment, the upper conductive adhesive layer and the lower conductive adhesive layer are both thermosetting adhesive layers, and each comprises an adhesive resin and the plurality of conductive metal particles, wherein each of the upper conductive adhesives The adhesive layer of the agent layer and the lower conductive adhesive layer is 20 to 75% by weight, the content of the plurality of conductive metal particles is 25 to 70% by weight, and the plurality of conductive metal particles and the adhesive resin are The weight ratio is 1:1 to 4:1.
於一具體實施態樣中,所述超薄導電布層為纖維布,且該纖維布可選自網格布、平織布或無紡布所組成群組之其中一種,其中,該纖維布具有尺寸容許該上導電黏著劑層和該下導電黏著劑層中之最小的導電金屬粒子通過該纖維布的複數微孔。 In one embodiment, the ultra-thin conductive cloth layer is a fiber cloth, and the fiber cloth may be selected from the group consisting of mesh cloth, plain woven cloth or non-woven fabric, wherein the fiber cloth is A plurality of micropores having a size that allows the smallest conductive metal particles in the upper conductive adhesive layer and the lower conductive adhesive layer to pass through the fiber cloth.
於另一具體實施態樣中,所述纖維布的複數微孔的尺寸係不小於5微米。 In another embodiment, the plurality of micropores of the fiber cloth have a size of not less than 5 micrometers.
於一具體實施態樣中,所述超薄導電布層表面之金屬鍍層可為鍍銅鎳層、鍍銅鈷層、鍍銅錫層、鍍銅銀層、鍍銅鐵鎳層、鍍銅金層或鍍銅層。 In one embodiment, the metal plating on the surface of the ultra-thin conductive cloth layer may be a copper-plated nickel layer, a copper-plated cobalt layer, a copper-plated tin layer, a copper-plated silver layer, a copper-plated iron-nickel layer, or a copper-plated gold. Layer or copper plating.
於一具體實施態樣中,所述複數導電金屬粒子係由複數針狀導電金屬粒子及複數球狀導電金屬粒子混合而組成,且該複數針狀導電金屬粒子與該複數球狀導電金屬粒子的重量比為1:4至4:1。 In one embodiment, the plurality of conductive metal particles are composed of a plurality of acicular conductive metal particles and a plurality of spherical conductive metal particles, and the plurality of acicular conductive metal particles and the plurality of spherical conductive metal particles The weight ratio is 1:4 to 4:1.
於另一具體實施態樣中,所述複數導電金屬粒子之材質包括合金導電粒子。 In another embodiment, the material of the plurality of conductive metal particles comprises alloy conductive particles.
於一具體實施態樣中,所述導電膠布復包括分別形成於該下導電黏著劑層之下方和該上導電黏著劑層之上方之25至100微米厚之二離型層,各該離型層可為單面離型膜或雙面離型膜,且該離型層可為含氟聚酯離型層、含矽油聚酯離型層、啞光聚酯離型層、聚乙烯離型層或聚乙烯淋膜紙層。 In one embodiment, the conductive adhesive tape comprises two 25-100 micrometer-thick release layers respectively formed under the lower conductive adhesive layer and above the upper conductive adhesive layer. The layer may be a single-sided release film or a double-sided release film, and the release layer may be a fluorine-containing polyester release layer, an oil-containing polyester release layer, a matte polyester release layer, and a polyethylene release type. Layer or polyethylene coated paper layer.
本發明復提供一種軟性印刷電路板(FPC)補強屏蔽結構,係包括:鋼片,其厚度為0.05至0.2毫米;10至20微米厚之電磁波屏蔽(EMI)膜,係包括5至10微米厚之導電膠層及位於該導電膠層之上的5至10微米厚之油墨層;本發明之導電膠布,係位於該電磁波屏蔽膜和該鋼片之間;以及軟性印刷電路板,係貼合於該電磁波屏蔽膜的下表面,使該電磁波屏蔽膜位於該導電膠布與軟性印刷電路板之間。 The invention provides a flexible printed circuit board (FPC) reinforcing shielding structure comprising: a steel sheet having a thickness of 0.05 to 0.2 mm; and a 10 to 20 micrometer thick electromagnetic wave shielding (EMI) film comprising 5 to 10 micrometers thick. a conductive adhesive layer and a 5 to 10 micron thick ink layer on the conductive adhesive layer; the conductive adhesive tape of the present invention is located between the electromagnetic wave shielding film and the steel sheet; and a flexible printed circuit board is attached The electromagnetic wave shielding film is disposed between the conductive adhesive tape and the flexible printed circuit board on the lower surface of the electromagnetic wave shielding film.
於一具體實施態樣中,所述鋼片為0.05至0.2毫米厚 之鍍鎳鋼片。 In one embodiment, the steel sheet is 0.05 to 0.2 mm thick Nickel plated steel sheet.
本發明復提供一種製備上述多層異向穿刺型導電膠布之方法,係包括:以1:1至4:1之重量比混合粒徑為40至100微米之複數導電金屬粒子及膠黏劑樹脂,以形成混合物,其中,該複數導電金屬粒子係具有選自樹枝狀、鏈狀、針狀、薄片狀及球狀所組成群組之至少二種形狀;將該混合物塗佈於離型層之指定離型面,形成下導電黏著劑層;將超薄導電布層貼合固化於該下導電黏著劑層之表面;於該超薄導電布層之另一面塗佈以1:1至4:1之重量比混合粒徑為40至100微米之複數導電金屬粒子及膠黏劑樹脂之另一混合物,以形成上導電黏著劑層;以及於該上導電黏著劑層的表面貼合離型層。 The present invention provides a method for preparing the above-mentioned multi-layered anisotropic puncture-type conductive tape, which comprises: mixing a plurality of conductive metal particles and an adhesive resin having a particle diameter of 40 to 100 μm in a weight ratio of 1:1 to 4:1; To form a mixture, wherein the plurality of conductive metal particles have at least two shapes selected from the group consisting of dendritic, chain, needle, flake and spherical; the coating is applied to the design of the release layer The release surface forms a lower conductive adhesive layer; the ultra-thin conductive cloth layer is bonded and cured on the surface of the lower conductive adhesive layer; and the other side of the ultra-thin conductive cloth layer is coated with 1:1 to 4:1 The weight ratio is a mixture of a plurality of conductive metal particles and an adhesive resin having a particle diameter of 40 to 100 μm to form an upper conductive adhesive layer; and a release layer is adhered to the surface of the upper conductive adhesive layer.
本發明之效果至少具有下列幾點:一、本發明的多層導電膠布係包括至少兩種形狀的複數導電金屬粒子,且其粒徑為40至100微米之大顆粒的導電金屬粒子,由於該複數導電金屬粒子係為多種形狀,且該超薄導電布層之厚度極薄,因此,在經壓合形成FPC補強屏蔽結構之時,其導電膠布中的複數導電金屬粒子受熱壓通過該超薄導電布層之複數微孔,使該上導電黏著劑層和下導電黏著劑層形成導通;另一方面,於壓合時,該導電膠布內之導電金屬粒子可刺穿該EMI膜之油墨層直接與EMI膜之導電膠層形成導通,與現有技術相比,可省去在FPC中預留接地孔之工序,即不需沖孔通過FPC補強屏蔽結構的工序,亦具接地與電磁波屏蔽之效果,有效解決 FPC製程中關於極小之接地孔(其孔徑小於或等於0.5毫米)所致之導通性及穩定性不足的缺陷,且因省去原有之沖孔工序,同時也節省了FPC工藝製程之成本及人力;當然,本發明也適用於FPC製程中預留小孔徑之接地孔的情況,於此種情況下,其導通效果更優於普通導電膜;二、本發明的上導電黏著劑層和下導電黏著劑層中包括至少兩種形狀的複數導電金屬粒子,由於該複數導電金屬粒子係為多種形狀,因此在加工受到熱壓產生形變時會趨向多方向流動,使壓合後,複數導電金屬粒子在導電膠層中的分佈具有多方向性和高分散性,進而與軟板上的接地孔形成導通電路,使得上導電黏著劑層和下導電黏著劑層具有良好的異向導通性,大幅提升導電性能,並降低軟板的接地阻抗值;三、本發明的超薄導電布層因其纖維狀或網狀結構有利於上導電黏著劑層及下導電黏著劑層中的複數導電金屬粒子通過其微孔,實現上下導電黏著劑層的導通,同時因該導電布層具良好的透氣性,故在軟性印刷電路板之表面貼裝技術製程不會出現爆板現象,可有效解決現有導電膠及導入薄金屬層之導電膠所面臨的爆板問題;四、由於本發明的導電布層以纖維布為基材,具有良好的柔韌性與耐磨性,如此可以避免導電膠因硬度過大在軟性電路板受熱壓時產生形變,影響性能,同時該上導電黏著劑層及下導電黏著劑層之複數導電金屬粒子經熱壓致使該膠黏劑樹脂材料產生形變流動而實現異向導通,可有 效避兔傳統導電膠及導入薄金屬層之導電膠導通效果不佳的缺陷;五、由於本發明之超薄導電布層之表面係以電鍍金屬鍍層處理形成金屬鍍層,故在同樣導通力的情況下,上導電黏著劑層及下導電黏著劑層之複數導電金屬粒子之使用量可相應降低,並降低粉塵污染,減少成本,且大幅度提高產品接著強度;六、經一段時間高溫熟化壓合後,多方向性的複數導電金屬粒子可提升膠黏劑樹脂達到完全交聯固化後的電氣性及機械物性;七、當使用本發明之導電膠布與鋼片等金屬部件覆貼於印刷電路板上形成加強部件之時,因具有良好的接地穩定性可有效遮蔽外來電磁波干擾;八、本發明之導電金屬粒子可包含複數合金導電粒子,其具有極佳的抗氧化性及傳導性,利於產品存儲搬運,不影響產品物性,使產品具穩定性佳及信賴度高之特性;以及九、將本發明之導電膠布與鋼片或其他補強部件貼合,即形成軟性印刷電路板(FPC)補強屏蔽結構,可有效防止因彎折等因素致使安裝部位產生形變,且由於該鋼片具良好的挺性,係有利於FPC零部件安裝、搬運等操作;藉由壓合及該導電膠布內之複數大顆粒之導電金屬粒子之刺穿效應,即便該FPC無預留接地孔,亦具良好的接地及屏蔽外來信號干擾之效果。 The effect of the present invention has at least the following points: 1. The multilayer conductive tape of the present invention comprises a plurality of conductive metal particles of at least two shapes, and a conductive metal particle having a particle diameter of 40 to 100 μm, due to the plural The conductive metal particles are of various shapes, and the thickness of the ultra-thin conductive cloth layer is extremely thin. Therefore, when the FPC reinforcing shielding structure is formed by pressing, the plurality of conductive metal particles in the conductive adhesive cloth are subjected to hot pressing through the ultra-thin. a plurality of micropores of the conductive layer to make the upper conductive adhesive layer and the lower conductive adhesive layer conductive; on the other hand, the conductive metal particles in the conductive adhesive can pierce the ink layer of the EMI film during pressing Directly forming conduction with the conductive adhesive layer of the EMI film, compared with the prior art, the process of reserving the grounding hole in the FPC can be omitted, that is, the process of reinforcing the shielding structure by the FPC without punching, and also the grounding and electromagnetic shielding. Effect, effective solution The FPC process has defects in the continuity and stability caused by the extremely small grounding hole (the aperture is less than or equal to 0.5 mm), and saves the cost of the FPC process by eliminating the original punching process and Human; of course, the present invention is also applicable to the case where a small aperture grounding hole is reserved in the FPC process, in which case the conduction effect is better than that of the ordinary conductive film; 2. The upper conductive adhesive layer and the lower layer of the present invention The conductive adhesive layer includes at least two shapes of the plurality of conductive metal particles. Since the plurality of conductive metal particles have various shapes, the processing tends to flow in multiple directions when the processing is subjected to hot pressing deformation, so that after pressing, the plurality of conductive metals The distribution of the particles in the conductive adhesive layer has multi-directionality and high dispersibility, and further forms a conduction circuit with the grounding holes on the flexible board, so that the upper conductive adhesive layer and the lower conductive adhesive layer have good transconductivity, which is large Improve the electrical conductivity and reduce the grounding resistance of the soft board; 3. The ultra-thin conductive cloth layer of the invention is advantageous for the upper conductive adhesive layer and the lower layer due to its fibrous or mesh structure. The plurality of conductive metal particles in the electro-adhesive layer pass through the micropores to realize the conduction of the upper and lower conductive adhesive layers, and at the same time, since the conductive cloth layer has good gas permeability, the surface mounting technology process on the flexible printed circuit board does not The occurrence of the blasting phenomenon can effectively solve the problem of the explosion of the existing conductive adhesive and the conductive adhesive introduced into the thin metal layer; Fourth, since the conductive cloth layer of the invention is based on the fiber cloth, it has good flexibility and wear resistance. Therefore, it can be avoided that the conductive adhesive is deformed when the flexible circuit board is subjected to hot pressing due to excessive hardness, which affects the performance, and the plurality of conductive metal particles of the upper conductive adhesive layer and the lower conductive adhesive layer are hot pressed to cause the adhesive. The resin material is deformed and flows to achieve the opposite conduction, and there may be The utility model avoids the defects that the traditional conductive adhesive of the rabbit and the conductive adhesive introduced into the thin metal layer have poor conduction effect; fifth, since the surface of the ultra-thin conductive cloth layer of the invention is treated by electroplating metal plating to form a metal plating layer, the same conduction force is In the case, the amount of the plurality of conductive metal particles of the upper conductive adhesive layer and the lower conductive adhesive layer can be correspondingly reduced, and the dust pollution is reduced, the cost is reduced, and the subsequent strength of the product is greatly improved; After the combination, the multi-directional plurality of conductive metal particles can improve the electrical and mechanical properties of the adhesive resin after complete crosslinking and curing; 7. When the conductive tape and the steel sheet of the present invention are used to cover the printed circuit When the reinforcing member is formed on the board, the external electromagnetic wave interference can be effectively shielded due to good grounding stability; 8. The conductive metal particles of the present invention may comprise a plurality of alloy conductive particles, which have excellent oxidation resistance and conductivity, and are favorable for Product storage and handling, does not affect the physical properties of the product, so that the product has good stability and high reliability; and The conductive tape is bonded to the steel sheet or other reinforcing members to form a flexible printed circuit board (FPC) reinforcing shield structure, which can effectively prevent the deformation of the mounting portion due to factors such as bending, and because the steel sheet has good stiffness. It is beneficial to the installation and handling of FPC parts; by pressing and the puncture effect of a plurality of large particles of conductive metal particles in the conductive adhesive tape, even if the FPC has no reserved grounding holes, it has good grounding and Block the effects of external signal interference.
上述說明僅是本發明技術之概述,為了能夠更清楚瞭 解本發明之技術手段,並可依照說明書的內容予以實施,以下以本發明的具體實施態樣並配合附圖詳細說明如後。 The above description is merely an overview of the technology of the present invention, in order to be clearer. The technical means of the present invention can be implemented in accordance with the contents of the specification, and the following detailed description of the embodiments of the present invention will be made in conjunction with the accompanying drawings.
100‧‧‧導電膠布 100‧‧‧conductive tape
101‧‧‧上導電黏著劑層 101‧‧‧Upper conductive adhesive layer
102‧‧‧超薄導電布層 102‧‧‧Ultra-thin conductive fabric
103‧‧‧下導電黏著劑層 103‧‧‧Under conductive adhesive layer
104‧‧‧離型層 104‧‧‧ release layer
200‧‧‧鋼片 200‧‧‧ steel sheet
300‧‧‧軟性印刷電路板(FPC) 300‧‧‧Soft Printed Circuit Board (FPC)
301‧‧‧第一接地孔 301‧‧‧First grounding hole
302‧‧‧第二接地孔 302‧‧‧Second grounding hole
400‧‧‧電磁波屏蔽(EMI)膜 400‧‧‧Electromagnetic wave shielding (EMI) film
401‧‧‧油墨層 401‧‧‧Ink layer
402‧‧‧導電膠層 402‧‧‧conductive adhesive layer
500‧‧‧單面覆銅板 500‧‧‧Single-sided copper clad laminate
600‧‧‧導電膠膜 600‧‧‧conductive film
1011‧‧‧導電金屬粒子 1011‧‧‧ Conductive metal particles
1012‧‧‧膠黏劑樹脂 1012‧‧‧Adhesive resin
透過例示性之參考附圖說明本發明的實施方式:第1圖係習知含普通導電膜之FPC補強屏蔽結構之剖示圖;第2圖係本發明之第一實施例之不含離型層的導電膠布之剖示圖;第3圖係本發明之第一實施例之含離型層的導電膠布之剖示圖;第4A圖係本發明之第二實施例的FPC補強屏蔽結構之剖示圖;第4B圖係本發明之第三實施例的FPC補強屏蔽結構之剖示圖;第5圖係本發明多層異向穿刺型導電膠布進行測試一之示意圖;以及第6圖係本發明多層異向穿刺型導電膠布進行測試二之示意圖。 Embodiments of the present invention are described by way of example with reference to the accompanying drawings. FIG. 1 is a cross-sectional view showing a conventional FPC reinforcing shield structure including a common conductive film; and FIG. 2 is a release-free type of the first embodiment of the present invention. FIG. 3 is a cross-sectional view showing a conductive tape containing a release layer according to a first embodiment of the present invention; and FIG. 4A is a FPC reinforcing shield structure according to a second embodiment of the present invention; FIG. 4B is a cross-sectional view showing the FPC reinforcing shield structure of the third embodiment of the present invention; FIG. 5 is a schematic view showing the test of the multi-layer anisotropic puncture type conductive tape of the present invention; and FIG. A schematic diagram of testing the second embodiment of the multi-directional anisotropic puncture type conductive tape.
以下係藉由特定的具體實施例說明本發明之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之優點及功效。 The embodiments of the present invention are described by way of specific examples, and those skilled in the art can readily understand the advantages and functions of the present invention from the disclosure.
須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝 之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「一」、「下」及「上」亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。此外,本文所有範圍和值都係包含及可合併的。落在本文中所述的範圍內之任何數值或點,例如任何整數都可以作為最小值或最大值以導出下位範圍等。 It should be noted that the structures, proportions, sizes, etc. shown in the drawings of the present specification are only used in conjunction with the contents disclosed in the specification to familiarize themselves with the art. The understanding and reading of the person is not intended to limit the conditions for the implementation of the present invention, and therefore does not have technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size may not be affected by the present invention. The efficacies and the achievable objectives should still fall within the scope of the technical content disclosed in the present invention. In the meantime, the terms "a", "lower" and "upper" are used in this specification for the purpose of description and are not intended to limit the scope of the invention. Substantially changing the technical content is also considered to be within the scope of the invention. In addition, all ranges and values herein are inclusive and combinable. Any value or point falling within the ranges recited herein, such as any integer, may be the minimum or maximum value to derive the lower range and the like.
一種多層異向穿刺型導電膠布100,如第2圖及第3圖所示,係包括:上導電黏著劑層101,其厚度為15至25微米;下導電黏著劑層103,其厚度為35至45微米,其中,該上導電黏著劑層101及該下導電黏著劑層103皆包括粒徑為40至100微米之複數導電金屬粒子1011和膠黏劑樹脂1012,且該複數導電金屬粒子1011具有選自樹枝狀、鏈狀、針狀、薄片狀及球狀所組成群組之至少二種形狀;以及5至15微米厚且具上下兩面之超薄導電布層102,係形成於該上導電黏著劑層101與該下導電黏著劑層103之間,其中,該超薄導電布層之至少一面具有金屬鍍層。 A multilayer anisotropic puncture-type conductive tape 100, as shown in FIGS. 2 and 3, comprises: an upper conductive adhesive layer 101 having a thickness of 15 to 25 μm; and a lower conductive adhesive layer 103 having a thickness of 35 Up to 45 μm, wherein the upper conductive adhesive layer 101 and the lower conductive adhesive layer 103 each comprise a plurality of conductive metal particles 1011 having a particle diameter of 40 to 100 μm and an adhesive resin 1012, and the plurality of conductive metal particles 1011 Having at least two shapes selected from the group consisting of dendrites, chains, needles, flakes, and spheres; and an ultrathin conductive fabric layer 102 having a thickness of 5 to 15 μm and having upper and lower faces formed thereon Between the conductive adhesive layer 101 and the lower conductive adhesive layer 103, at least one side of the ultra-thin conductive cloth layer has a metal plating layer.
若所述超薄導電布層太厚,則會導致該上導電黏著劑層101及該下導電黏著劑層103中的複數導電金屬粒子1011無法接觸,而接觸不良;若所述超薄導電布層102太 薄,則不利於生產,提高生產成本。 If the ultra-thin conductive cloth layer is too thick, the upper conductive conductive material layer 101 and the plurality of conductive metal particles 1011 in the lower conductive adhesive layer 103 cannot be contacted, and the contact is poor; if the ultra-thin conductive cloth Layer 102 too Thin, it is not conducive to production and increase production costs.
於一具體實施態樣中,所述複數導電金屬粒子的粒徑為40至80微米;於另一具體實施態樣中,所述複數導電金屬粒子的粒徑為51至80微米;其中,該複數導電金屬粒子係由複數針狀導電金屬粒子及複數球狀導電金屬粒子混合而組成,且該複數針狀導電金屬粒子與複數球狀導電金屬粒子的重量比為1:4至4:1。若該複數針狀導電金屬粒子與複數球狀導電金屬粒子的重量比低於1:1,則導通性不佳,過多的膠黏劑樹脂致使其下游操作發生黏板等問題;若該複數針狀導電金屬粒子與複數球狀導電金屬粒子的重量比高於4:1,則不利於粉體之分散,且該導電膠布之密著性及接著強度亦皆會受其影響。 In one embodiment, the plurality of conductive metal particles have a particle diameter of 40 to 80 micrometers; in another specific embodiment, the plurality of conductive metal particles have a particle diameter of 51 to 80 micrometers; The plurality of conductive metal particles are composed of a plurality of acicular conductive metal particles and a plurality of spherical conductive metal particles, and the weight ratio of the plurality of acicular conductive metal particles to the plurality of spherical conductive metal particles is from 1:4 to 4:1. If the weight ratio of the plurality of acicular conductive metal particles to the plurality of spherical conductive metal particles is less than 1:1, the conductivity is not good, and excessive adhesive resin causes problems such as sticking to the downstream operation; if the plurality of needles When the weight ratio of the conductive metal particles to the plurality of spherical conductive metal particles is higher than 4:1, the dispersion of the powder is disadvantageous, and the adhesion and the subsequent strength of the conductive adhesive are also affected.
若導電黏著劑層太薄,則屏蔽效果不佳;若導電黏著劑層太厚,則不符合薄型化要求,且不利塗佈加工性,間接增加生產成本。 If the conductive adhesive layer is too thin, the shielding effect is not good; if the conductive adhesive layer is too thick, the thinning requirements are not met, and the coating processability is unfavorable, which indirectly increases the production cost.
典型之上導電黏著劑層和下導電黏著劑層中僅有單一形狀的導電粒子,在分散和壓合流動時皆趨於同一方向流動和分布,俾使該導電黏著劑層在導通性上趨於同一方向,造成整體導電黏著劑層之導通性不佳,進而影響導電黏著劑層的屏蔽效果,本發明採用的多種形狀的複數導電金屬粒子,在分散至導電黏著劑層時以及經熱壓產生形變,而呈多方向性流動和分布,從而使導電黏著劑層具有較好的異向導通性,提升屏蔽性能。 Typically, only a single shape of conductive particles in the conductive adhesive layer and the lower conductive adhesive layer tend to flow and distribute in the same direction during dispersion and compression flow, so that the conductive adhesive layer tends to be conductive. In the same direction, the conductivity of the overall conductive adhesive layer is poor, thereby affecting the shielding effect of the conductive adhesive layer. The plurality of shaped conductive metal particles of the present invention are dispersed in the conductive adhesive layer and subjected to hot pressing. The deformation is generated, and the directional flow and distribution are performed, so that the conductive adhesive layer has good transconductivity and improves the shielding performance.
所述上導電黏著劑層和所述下導電黏著劑層皆為熱 固性膠層,且各包括膠黏劑樹脂及該複數導電金屬粒子,其中,各該上導電黏著劑層和該下導電黏著劑層之該膠黏劑樹脂含量為20至75重量%,該複數導電金屬粒子的含量為25至70重量%,且該複數導電金屬粒子與該膠黏劑樹脂的重量比為1:1至4:1。本發明的上導電黏著劑層和下導電黏著劑層中復可包括一些輔料(例如硬化劑或黏稠劑等)和非導電金屬粒子(例如石墨或導電化合物等)。 The upper conductive adhesive layer and the lower conductive adhesive layer are both hot a solid adhesive layer, each of which comprises an adhesive resin and the plurality of conductive metal particles, wherein the adhesive resin content of each of the upper conductive adhesive layer and the lower conductive adhesive layer is 20 to 75% by weight, The content of the plurality of conductive metal particles is 25 to 70% by weight, and the weight ratio of the plurality of conductive metal particles to the adhesive resin is 1:1 to 4:1. The upper conductive adhesive layer and the lower conductive adhesive layer of the present invention may include some excipients (such as a hardener or a thickener, etc.) and non-conductive metal particles (such as graphite or a conductive compound, etc.).
於一具體實施態樣中,各該上導電黏著劑層和該下導電黏著劑層之複數導電金屬粒子之重量比為35至55重量%。 In one embodiment, the weight ratio of the plurality of conductive metal particles of the upper conductive adhesive layer and the lower conductive adhesive layer is 35 to 55% by weight.
所述膠黏劑樹脂係選自環氧樹脂、丙烯酸系樹脂、胺基甲酸酯系樹脂、矽橡膠系樹脂、聚對環二甲苯系樹脂、雙馬來醯亞胺系樹脂、酚醛樹脂、三聚氰胺樹脂及聚醯亞胺樹脂所組成群組之至少一種,其中尤以丙烯酸系樹脂為佳。 The adhesive resin is selected from the group consisting of an epoxy resin, an acrylic resin, a urethane resin, a ruthenium rubber resin, a poly-p-xylene resin, a bismaleimide resin, a phenol resin, At least one of the group consisting of a melamine resin and a polyimide resin, and particularly preferably an acrylic resin.
若膠黏劑樹脂太少,則黏度太低,不利於上線生產;若膠黏劑樹脂太多,生產出的產品黏性較強,且相對地該複數導電金屬粒子之含量降低,致使導通性不佳。 If the adhesive resin is too small, the viscosity is too low, which is not conducive to on-line production; if there is too much adhesive resin, the produced product is more viscous, and the content of the plurality of conductive metal particles is relatively lowered, resulting in conductivity. Not good.
所述超薄導電布層102為纖維布,且該纖維布可選自網格布、平織布或無紡布所組成群組之其中一種,其中,該纖維布具有複數微孔,且其尺寸容許該上導電黏著劑層和該下導電黏著劑層中之最小的導電金屬粒子通過該纖維布。 The ultra-thin conductive cloth layer 102 is a fiber cloth, and the fiber cloth may be selected from the group consisting of a mesh cloth, a plain woven cloth or a non-woven fabric, wherein the fiber cloth has a plurality of micropores, and The size allows the smallest conductive metal particles in the upper conductive adhesive layer and the lower conductive adhesive layer to pass through the fiber cloth.
所述超薄導電布層表面之金屬鍍層可為鍍銅鎳層、鍍 銅鈷層、鍍銅錫層、鍍銅銀層、鍍銅鐵鎳層、鍍銅金層或鍍銅層。 The metal plating on the surface of the ultra-thin conductive cloth layer may be a copper-plated nickel layer and plated Copper-cobalt layer, copper-plated tin layer, copper-plated silver layer, copper-plated iron-nickel layer, copper-plated gold layer or copper-plated layer.
於一具體實施態樣中,所述超薄導電布層表面的金屬鍍層為鍍銅鎳層或鍍銅銀層。 In one embodiment, the metal plating on the surface of the ultra-thin conductive layer is a copper-plated nickel layer or a copper-plated silver layer.
所述複數導電金屬粒子係由複數針狀導電金屬粒子及複數球狀導電金屬粒子混合而組成,且該複數針狀導電金屬粒子與該複數球狀導電金屬粒子的重量比為1:4至4:1。 The plurality of conductive metal particles are composed of a plurality of acicular conductive metal particles and a plurality of spherical conductive metal particles, and the weight ratio of the plurality of acicular conductive metal particles to the plurality of spherical conductive metal particles is 1:4 to 4 :1.
所述複數導電金屬粒子之材質包括合金導電粒子。形成該複數導電金屬粒子之材質包括單金屬之導電金屬粒子和合金導電粒子中之至少一者,又,該複數導電金屬粒子尤以合金導電粒子為佳。 The material of the plurality of conductive metal particles includes alloy conductive particles. The material for forming the plurality of conductive metal particles includes at least one of a single metal conductive metal particle and an alloy conductive particle, and the plurality of conductive metal particles are particularly preferably an alloy conductive particle.
其中,該單金屬之導電金屬粒子可選自金粒子、銀粒子、銅粒子和鎳粒子所組成群組中之至少一種,但不限於此;該合金導電粒子係可選自鍍銀銅粒子、鍍銀金粒子、鍍銀鎳粒子、鍍金銅粒子及鍍金鎳粒子所組成群組中之至少一種,但不限於此。 The conductive metal particles of the single metal may be at least one selected from the group consisting of gold particles, silver particles, copper particles, and nickel particles, but are not limited thereto; the conductive particles of the alloy may be selected from silver-plated copper particles, At least one of the group consisting of silver-plated gold particles, silver-plated nickel particles, gold-plated copper particles, and gold-plated nickel particles, but is not limited thereto.
合金導電粒子的抗氧化性和傳導性較好,且產品利於存儲搬運,對產品物性不造成影響,使產品具穩定性佳及信賴度高之特性。 The conductive particles of the alloy have good oxidation resistance and conductivity, and the product is advantageous for storage and handling, and does not affect the physical properties of the product, so that the product has good stability and high reliability.
所述導電膠布100復包括分別形成於該下導電黏著劑層103之下方和該上導電黏著劑層101之上方之25至100微米厚之二離型層104,各該離型層可為單面離型膜或雙面離型膜,且該離型層可為含氟聚酯離型層、含矽油聚酯 離型層、啞光聚酯離型層、聚乙烯離型層或聚乙烯淋膜紙層。 The conductive adhesive tape 100 further comprises two 25-100 micrometer-thick release layers 104 respectively formed under the lower conductive adhesive layer 103 and above the upper conductive adhesive layer 101, and each of the release layers may be a single a release film or a double-sided release film, and the release layer may be a fluorine-containing polyester release layer, an eucalyptus-containing polyester Release layer, matte polyester release layer, polyethylene release layer or polyethylene coated paper layer.
於一具體實施態樣中,所述離型層尤以25至100微米厚之雙面離型膜為佳,其厚度太薄或太厚皆不利於後續加工沖切。 In a specific embodiment, the release layer is preferably a double-sided release film having a thickness of 25 to 100 μm, and the thickness is too thin or too thick to be detrimental to subsequent processing and punching.
該離型層的顏色為純白色、乳白色或透明色,其中尤以純白色離型膜或乳白色離型膜為佳,由於數控自動化設備雕刻線路時,在紅外線感應下,純白色離型膜或乳白色離型膜無光反射之問題,可以快速精准定位,加工作業,且人工作業時,純白色或乳白色具識別作用,減少人為漏撕之情況。 The color of the release layer is pure white, milky white or transparent color, especially the pure white release film or the milky white release film, because the CNC automatic equipment engraves the line, under the infrared induction, the pure white release film or milky white The problem of no-light reflection of the release film can be quickly and accurately positioned, and the processing operation, and the manual operation, pure white or milky white has a recognition function, reducing the situation of artificial leakage.
本發明復提供一種製備上述多層異向穿刺型導電膠布之方法,包括:步驟一:以篩分篩選各形狀的導電金屬粒子的粉體得到所需粒徑後,使各形狀的導電金屬粒子混合均勻,混合時可選擇球磨方式,且球磨轉速不宜過高(轉速尤以200至300轉/分鐘為佳),否則將破壞金屬粒子之表層合金層,或者選擇使用攪拌方式(轉速以700至2000轉/分鐘為佳),攪拌之轉速高者混合均勻性佳,經混合後得到複數導電金屬粒子混合物;步驟二:按比例於膠黏劑樹脂中加入上述的複數導電金屬粒子混合物並充分混合均勻,而混合期間係需一邊添加複數導電金屬粒子一邊攪拌混合,其混合條件與步驟一相似; 步驟三:將步驟二所得混合物塗佈在離型層的指定離型面,即形成下導電黏著劑層;步驟四:於下導電黏著劑層貼合附載體之超薄導電布層並預固化該下導電黏著劑層,預固化溫度不宜超過膠黏劑樹脂本身之固化溫度,本發明中所選之預固化溫度位於80至100℃之間,於預固化後撕除載體,即形成超薄導電布層;步驟五:於超薄導電布層之另一面塗佈步驟二製得之混合物,形成上導電黏著劑層。當然,也可以另外調配不同組成和比例之另一混合物;步驟六:以步驟四的預固化條件固化該上導電黏著劑層後收卷,即得成品。 The invention provides a method for preparing the above-mentioned multi-layered anisotropic puncture-type conductive adhesive tape, comprising the following steps: Step 1: screening a powder of conductive metal particles of various shapes to obtain a desired particle diameter, and then mixing the conductive metal particles of each shape. Uniform, the ball milling method can be selected when mixing, and the ball milling speed should not be too high (the rotation speed is especially 200 to 300 rpm), otherwise the surface alloy layer of the metal particles will be destroyed, or the stirring method is selected (the rotation speed is 700 to 2000) The rotation/min is preferred. The mixing speed is high, the mixing uniformity is good, and after mixing, a plurality of conductive metal particle mixture is obtained; Step 2: adding the above plurality of conductive metal particle mixture to the adhesive resin and mixing well In the mixing period, it is necessary to add a plurality of conductive metal particles while stirring and mixing, and the mixing conditions are similar to those in the first step; Step 3: coating the mixture obtained in the second step on the designated release surface of the release layer, that is, forming the lower conductive adhesive layer; Step 4: attaching the ultra-thin conductive cloth layer with the carrier to the lower conductive adhesive layer and pre-curing The pre-curing temperature of the lower conductive adhesive layer should not exceed the curing temperature of the adhesive resin itself. The pre-curing temperature selected in the present invention is between 80 and 100 ° C, and the carrier is peeled off after pre-curing to form an ultra-thin film. Conductive cloth layer; Step 5: Apply the mixture prepared in the second step on the other side of the ultra-thin conductive cloth layer to form an upper conductive adhesive layer. Of course, another mixture of different compositions and ratios may be additionally prepared; Step 6: curing the upper conductive adhesive layer by the pre-curing conditions of the fourth step, and then winding up, that is, the finished product.
如第4A圖所示,本發明復提供一種軟性印刷電路板(FPC)補強屏蔽結構,係包括:鋼片200,其厚度為0.05至0.2毫米;10至20微米厚之電磁波屏蔽(EMI)膜400,係包括5至10微米厚之油墨層401及5至10微米厚之導電膠層402,本態樣中,該油墨層401係位於該導電膠層402之上,當然也可相反設置;本發明之導電膠布100係位於該電磁波屏蔽膜400和該鋼片200之間,且該導電膠布係貼合於該鋼片200的下表面;以及軟性印刷電路板300,係貼合於該電磁波屏蔽膜400的下表面。 As shown in FIG. 4A, the present invention provides a flexible printed circuit board (FPC) reinforcing shield structure comprising: a steel sheet 200 having a thickness of 0.05 to 0.2 mm; and a 10 to 20 micrometer thick electromagnetic wave shielding (EMI) film. 400, comprising a 5 to 10 micron thick ink layer 401 and a 5 to 10 micron thick conductive adhesive layer 402. In this aspect, the ink layer 401 is located on the conductive adhesive layer 402, and may of course be oppositely disposed; The conductive tape 100 of the invention is located between the electromagnetic wave shielding film 400 and the steel sheet 200, and the conductive tape is attached to the lower surface of the steel sheet 200; and the flexible printed circuit board 300 is attached to the electromagnetic wave shield. The lower surface of the film 400.
於一具體實施態樣中,所述鋼片為0.05至0.2毫米厚之鍍鎳鋼片。於一具體實施態樣中,該鍍鎳鋼片的總厚度為0.1毫米。 In one embodiment, the steel sheet is a nickel-plated steel sheet having a thickness of 0.05 to 0.2 mm. In one embodiment, the nickel-plated steel sheet has a total thickness of 0.1 mm.
第4A圖所示之具體實施態樣中,位於所述導電膠布的下方之所述軟性印刷電路板300上並無預留接地孔,係不同於第1圖典型的軟性印刷電路板(FPC)補強屏蔽結構。 In the specific embodiment shown in FIG. 4A, the flexible printed circuit board 300 located under the conductive adhesive tape has no reserved grounding holes, which is different from the typical flexible printed circuit board (FPC) of FIG. Reinforce the shield structure.
於FPC補強屏蔽結構中,所述導電膠布100經與鋼片200壓合後,膠黏劑樹脂1012內的導電金屬粒子1011刺穿EMI膜之油墨層401直接與EMI膜之導電膠層402導通,並通過導電膠層402傳遞至設於軟性印刷電路板300之未被導電膠布100和EMI膜覆蓋之大孔徑的第二接地孔302,進而接地導通,與典型的FPC補強屏蔽結構相比,如圖1所示,可省去於典型的FPC補強屏蔽結構之EMI膜覆蓋範圍下方預留小孔徑的第一接地孔301之工序,即不需沖孔通過FPC補強屏蔽結構的工序,亦具接地與電磁波屏蔽之效果,有效解決FPC製程中關於極小之接地孔(其孔徑小於或等於0.5毫米)所致之導通性及穩定性不足的缺陷,且因省去原有之沖孔工序,同時也節省了FPC工藝製程之成本及人力。 In the FPC reinforcing shield structure, after the conductive adhesive tape 100 is pressed against the steel sheet 200, the conductive metal particles 1011 in the adhesive resin 1012 pierce the EMI film and the ink layer 401 is directly connected to the conductive adhesive layer 402 of the EMI film. And passing through the conductive adhesive layer 402 to the second ground hole 302 of the flexible printed circuit board 300 which is not covered by the conductive tape 100 and the EMI film, and then grounded, compared with the typical FPC reinforcing shield structure. As shown in FIG. 1 , the process of reserving the first grounding hole 301 of the small aperture below the coverage of the EMI film of the typical FPC reinforcing shielding structure can be omitted, that is, the process of reinforcing the shielding structure by the FPC without punching, The effect of grounding and electromagnetic wave shielding effectively solves the defects of insufficient continuity and stability caused by the minimum grounding hole (the aperture is less than or equal to 0.5 mm) in the FPC process, and the original punching process is omitted. It also saves the cost and manpower of the FPC process.
於另一具體實施態樣中,一種軟性印刷電路板(FPC)補強屏蔽結構係如第4B圖所示包括:鋼片200;電磁波屏蔽(EMI)膜400,係包括油墨層401及導電膠層402,其中,該油墨層401係位於該導電膠層402之上;軟性印刷電路板300,係包括第一接地孔301及第二接地孔302;以及上述之導電膠布100,係覆蓋於該第一接地孔301及部分該軟性印刷電路板300之上,且於該導電膠布100壓合該鋼 片200。 In another embodiment, a flexible printed circuit board (FPC) reinforcing shield structure includes a steel sheet 200 as shown in FIG. 4B, and an electromagnetic wave shielding (EMI) film 400 including an ink layer 401 and a conductive adhesive layer. 402, wherein the ink layer 401 is located on the conductive adhesive layer 402; the flexible printed circuit board 300 includes a first ground hole 301 and a second ground hole 302; and the conductive tape 100 is covered by the first a grounding hole 301 and a part of the flexible printed circuit board 300, and pressing the steel in the conductive adhesive tape 100 Slice 200.
經熱壓合後,該導電膠布之上導電黏著劑層及下導電黏著劑層熔融流入第一接地孔301,與該FPC形成導通,俾用以接地屏蔽,相較於現有技術,本發明可避免普通導電膠膜本身的溢膠流動性,且本發明之導通效果也更優於採用普通導電膜。 After the thermocompression bonding, the conductive adhesive layer and the lower conductive adhesive layer on the conductive adhesive tape are melted and flowed into the first grounding hole 301 to form a conduction with the FPC for grounding shielding. Compared with the prior art, the present invention can be The overflow fluidity of the ordinary conductive film itself is avoided, and the conduction effect of the present invention is also better than that of the ordinary conductive film.
測試方法1:導通性分析Test Method 1: Continuity Analysis
如第5圖所示,用高橋測試儀對撕除離型層後的多層異向穿刺型導電膠布進行導通性分析測試,在上導電黏著劑層101和下導電黏著劑層103表面分別貼合鍍鎳層的鋼片200與軟性印刷電路板300後,經壓合固化後,分別測試樣片過回流焊前後導通性阻值,本發明作為實施例,以同樣方法測試一般產品的導電性能作為比較例,將測得的導通性結果記錄於表1中。 As shown in Fig. 5, the multi-layer anisotropic puncture-type conductive tape after peeling off the release layer was subjected to a conductivity analysis test by a Takahashi tester, and the surfaces of the upper conductive adhesive layer 101 and the lower conductive adhesive layer 103 were respectively bonded. After the nickel plated steel sheet 200 and the flexible printed circuit board 300 are pressed and cured, the test pieces are respectively tested for the conductivity resistance before and after reflow soldering. As an embodiment, the conductive property of the general product is tested by the same method as a comparison. For example, the measured conductivity results are reported in Table 1.
測試方法2:剝離力分析Test Method 2: Peel Force Analysis
如第6圖所示,用萬能拉力機進行對剝離雙面離型膜後的多層異向穿刺型導電膠布進行剝離力測試,在上導電黏著劑層101和下導電黏著劑層103表面分別假貼鍍鎳層的鋼片200與單面覆銅板500後,經壓合固化後,取出樣片測試剝離力值,本發明作為實施例,以同樣方法測試一般產品的剝離力作為比較例,將測得的剝離力結果記錄於表1中。 As shown in Fig. 6, the peeling force test was performed on the multi-layered anisotropic puncture-type conductive tape after peeling off the double-sided release film by a universal tensile machine, and the surfaces of the upper conductive adhesive layer 101 and the lower conductive adhesive layer 103 were respectively faked. After attaching the nickel-plated steel sheet 200 and the single-sided copper clad 500, after pressing and curing, the sample is taken out to test the peeling force value. As an example, the peeling force of the general product is tested in the same manner as a comparative example, and the test will be performed. The resulting peel force results are reported in Table 1.
由表1可知,本發明的多層異向穿刺型導電膠布相較於一般產品,確實具有良好的導電效果、穩定性及良好的接著強度。反觀一般導電膠由於FPC未開孔且無刺穿效果,故不導通。 As can be seen from Table 1, the multilayer anisotropic puncture-type conductive tape of the present invention has a good electrical conductivity, stability, and good adhesion strength compared to general products. In contrast, the general conductive adhesive is not conductive because the FPC is not opened and has no piercing effect.
上述實施例僅為例示性說明,而非用於限制本發明。凡是利用本發明說明書及附圖內容所作的等效結構,或直接或間接運用在其他相關的技術領域,均同理包括在本發明的專利保護範圍內。 The above embodiments are merely illustrative and are not intended to limit the invention. The equivalent structures made by the description of the present invention and the contents of the drawings are directly or indirectly applied to other related technical fields, and are included in the scope of patent protection of the present invention.
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| CN201721679289.X | 2017-12-06 | ||
| ??201721679289.X | 2017-12-06 | ||
| CN201711275157.5 | 2017-12-06 | ||
| CN201711275157.5A CN109890124B (en) | 2017-12-06 | 2017-12-06 | Multilayer anisotropic puncture type conductive cloth adhesive and FPC reinforcing shielding structure using same |
| ??201711275157.5 | 2017-12-06 | ||
| CN201721679289.XU CN207652761U (en) | 2017-12-06 | 2017-12-06 | The incorgruous penetration type conductive fabric glue of multilayer and use its FPC reinforcement shielding constructions |
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| JP4397653B2 (en) * | 2003-08-26 | 2010-01-13 | 日東電工株式会社 | Adhesive sheet for semiconductor device manufacturing |
| US8440285B2 (en) * | 2005-04-27 | 2013-05-14 | Hitachi Chemical Company, Ltd. | Composite, prepreg, laminated plate clad with metal foil, material for connecting circuit board, and multilayer printed wiring board and method for manufacture thereof |
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