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TW201910359A - Low polarity resin, and preparation method therefor and use thereof - Google Patents

Low polarity resin, and preparation method therefor and use thereof Download PDF

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TW201910359A
TW201910359A TW106143787A TW106143787A TW201910359A TW 201910359 A TW201910359 A TW 201910359A TW 106143787 A TW106143787 A TW 106143787A TW 106143787 A TW106143787 A TW 106143787A TW 201910359 A TW201910359 A TW 201910359A
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resin
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chloride
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蘇民社
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大陸商廣東生益科技股份有限公司
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Abstract

The present invention provides a low polarity resin, and a preparation method therefor and the use thereof. The low polarity resin has a structure as shown in formula I and is based on a phenolic compound or resin, and prepared by a three-step reaction of allyl etherification, rearrangement and alkyl etherification. The resin does not contain polar hydroxyl groups in the molecular formula thereof, has a stable molecular structure, low polarity, and high reactivity, and does not generate polar hydroxyl groups during application and processing, thereby avoiding the influence of secondary hydroxyl groups on the performance of products thereof. While the resin improves the dielectric performance, same still has crosslinkable reactive groups which lead to no significant change in high temperature resistance after curing, can be used in one of the components of matrix resins in the resin composite material, and can be co-crosslinked and cured with other thermosetting resins, which significantly reduces the dielectric constant and dielectric loss of the resin. The use of the resin in the preparation of a metal foil clad laminate facilitates reducing the dielectric constant and dielectric loss of the metal foil clad laminate, and results in higher resistance to high temperature, such that the metal foil clad laminate has good comprehensive properties.

Description

一種低極性樹脂及其製備方法和應用  Low polarity resin and preparation method and application thereof  

本發明屬於熱固性樹脂技術領域,關於一種低極性樹脂及其製備方法和應用。 The invention belongs to the technical field of thermosetting resins, and relates to a low polarity resin and a preparation method and application thereof.

高性能熱固性樹脂以其優異的耐熱性、阻燃性、耐候性、電絕緣性,良好的力學性能及尺寸穩定性等特點,被廣泛應用於航空航太、軌道交通、電力絕緣、微電子封裝等領域複合材料之樹脂基體、耐高溫絕緣材料及膠黏劑等。常用的高性能熱固性樹脂有環氧樹脂、酚醛樹脂、雙馬來醯亞胺樹脂等,但上述樹脂存在著脆性導致材料抗衝擊能力不足,樹脂分子結構極性大導致介電常數及損耗偏高等弱點,從而限制其在某些領域的推廣應用,對熱固性樹脂改性研究一直是材料工作者關注的研究課題。 High performance thermosetting resins are widely used in aerospace, rail transit, power insulation, microelectronic packaging due to their excellent heat resistance, flame retardancy, weather resistance, electrical insulation, good mechanical properties and dimensional stability. Resin matrix, high temperature resistant insulation materials and adhesives for composite materials in other fields. Commonly used high-performance thermosetting resins include epoxy resin, phenolic resin, and bismaleimide resin. However, the above-mentioned resin has brittleness, which results in insufficient impact resistance of the material, and the resin has a high molecular structure polarity, resulting in weaknesses such as high dielectric constant and loss. In order to limit its promotion and application in certain fields, research on thermosetting resin modification has always been a research topic of concern to material workers.

近年來,以雙馬來醯亞胺樹脂為代表的耐高溫熱固性樹脂,越來越多用於航空航太雷達天線罩,軌道交通電路絕緣材料及微電子電路板等領域。隨著上述產業的迅速發展,電磁發射功率及頻率不斷增大,對材料的透波、絕緣性能要求日益提高,普通耐高溫熱固性樹脂因介電常數及損耗偏高,其透波絕緣性能已經無法滿足雷達、絕緣材料及微電子電路板之設計要求。因此,如何降低樹脂極性,進而降低介電常數及損 耗一直是研究人員關注之技術瓶頸問題。 In recent years, high-temperature thermosetting resins typified by bismaleimide resins have been increasingly used in aerospace aerospace radomes, rail transit circuit insulation materials and microelectronic circuit boards. With the rapid development of the above-mentioned industries, the electromagnetic transmission power and frequency are increasing, and the requirements for the wave transmission and insulation properties of materials are increasing. The dielectric constants and losses of ordinary high temperature resistant thermosetting resins are too high, and the transmission properties of the transmission are no longer possible. Meet the design requirements of radar, insulation materials and microelectronic circuit boards. Therefore, how to reduce the polarity of the resin and thus the dielectric constant and loss has always been a technical bottleneck concern of researchers.

合成新結構單體或樹脂是降低介電常數及損耗的可行方法。CN104311756A公開一種含矽雙馬來醯亞胺樹脂,含矽基團的引入可將介電常數降低至3.0以下。CN104479130A公開一種含氟結構的新型雙馬來醯亞胺單體,顯著降低雙馬來醯亞胺樹脂的介電常數及損耗。但是,上述新型結構雙馬來醯亞胺單體合成工藝複雜、成本高,難以批量製備及應用。此外,藉由其他樹脂共聚改性是改善熱固性樹脂絕緣性能的重要方法之一。CN101338032A公開採用氰酸酯改性雙馬來醯亞胺樹脂,製備預浸料,複合材料介電常數及損耗顯著降低。然而,該方法對於改善樹脂介電性能雖有一定功效,但程度有限,距離應用尚有一定之差距。 Synthesizing new structural monomers or resins is a viable method of reducing dielectric constant and loss. CN104311756A discloses a bismuth-containing bismaleimide resin which can reduce the dielectric constant to less than 3.0. CN104479130A discloses a novel bis-maleimide monomer having a fluorine-containing structure, which significantly reduces the dielectric constant and loss of a bismaleimide resin. However, the above-mentioned novel structure of the bismaleimide monomer has a complicated synthesis process and high cost, and is difficult to prepare and apply in batches. In addition, copolymerization modification by other resins is one of the important methods for improving the insulation properties of thermosetting resins. CN101338032A discloses the use of a cyanate-modified bismaleimide resin to prepare a prepreg, and the dielectric constant and loss of the composite material are significantly reduced. However, this method has certain effects on improving the dielectric properties of the resin, but the degree is limited, and there is still a certain gap in the distance application.

因此,在本領域中,期望得到一種低極性之樹脂材料以降低其固化物的介電常數及損耗,同時保持覆銅板其他方面之優良性能。 Therefore, in the art, it is desirable to obtain a low polarity resin material to lower the dielectric constant and loss of the cured product while maintaining the excellent properties of other aspects of the copper clad laminate.

針對先前技術的不足,本發明的目的在於提供一種低極性樹脂及其製備方法和應用。本發明的樹脂不含有極性基團(例如羥基)、分子極性低、反應活性高,降低其固化物的介電常數及損耗,此外能夠保證固化物具有良好的機械強度以及良好的耐高溫等性能。 In view of the deficiencies of the prior art, it is an object of the present invention to provide a low polarity resin and a preparation method and application thereof. The resin of the present invention does not contain a polar group (for example, a hydroxyl group), has low molecular polarity, high reactivity, lowers the dielectric constant and loss of the cured product, and further ensures good mechanical strength and good high temperature resistance of the cured product. .

為達到此發明目的,本發明採用以下技術手段:一方面,本發明提供一種低極性樹脂,前述低極性樹脂具有如下式I所示的結構: In order to attain the object of the present invention, the present invention employs the following technical means: In one aspect, the present invention provides a low polarity resin having the structure shown in Formula I below:

其中,R為直鏈或支鏈烷基,、-O-、;X及Y獨立地為氫、烯丙基、直鏈烷基、支鏈烷基中的任意一種或至少兩種的組合,A為直鏈或支鏈烷基或芳基烷基,n為1-20的整數。 Wherein R is a linear or branched alkyl group, , -O-, or X and Y are independently hydrogen, allyl, linear alkyl, branched alkyl, or a combination of at least two, A being a linear or branched alkyl or arylalkyl group, n being An integer from 1-20.

在本發明所記載之低極性樹脂中,前述低極性是指不含有極性基團,尤其是不含有羥基基團,使得樹脂具有較低的極性,克服藉由熱固性樹脂極性大導致的高頻介電常數及損耗高之缺陷,同時可藉由該結構中之烯丙基結構實現交聯固化,保證固化後之力學強度,此外可以保證固化物具有優良的耐熱性能。 In the low-polarity resin described in the present invention, the aforementioned low polarity means that it does not contain a polar group, and particularly does not contain a hydroxyl group, so that the resin has a low polarity, and overcomes the high frequency of the thermosetting resin. The defects of high electrical constant and high loss can be achieved by cross-linking curing of the allyl structure in the structure to ensure the mechanical strength after curing, and further ensure that the cured product has excellent heat resistance.

理想地,前述R為C1-C6(例如C1、C2、C3、C4、C5或C6)的直鏈烷基或C3-C6(例如C3、C4、C5或C6)支鏈烷基,具體而言可以為-CH2-、等。 Desirably, the aforementioned R is a linear alkyl group of C1-C6 (e.g., C1, C2, C3, C4, C5 or C6) or a C3-C6 (e.g., C3, C4, C5 or C6) branched alkyl group, specifically Can be -CH 2 -, or Wait.

理想地,R為-CH2-、、-O-、,X及Y獨立地為氫、烯 丙基、直鏈烷基、支鏈烷基中的任意一種或至少兩種的組合,A為直鏈或支鏈烷基或芳基烷基。 Ideally, R is -CH 2 -, , -O-, or And X and Y are independently a hydrogen, an allyl group, a linear alkyl group, a branched alkyl group, or a combination of at least two, and A is a linear or branched alkyl group or an arylalkyl group.

在本發明中,n為1-20的整數,例如n可以為1、2、3、4、5、6、7、8、9、10、11、12、13、14、15、16、17、18、19或20。 In the present invention, n is an integer of 1-20, for example, n may be 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17 , 18, 19 or 20.

理想地,X及Y獨立地為C1-C21(例如C1、C2、C3、C4、C5、C6、C7、C8、C9、C10、C11、C12、C13、C14、C15、C16、C17、C18、C19、C20或C21)的直鏈烷基或C3-C21(例如C3、C4、C5、C6、C7、C8、C9、C10、C11、C12、C13、C14、C15、C16、C17、C18、C19、C20或C21)支鏈烷基。 Desirably, X and Y are independently C1-C21 (eg, C1, C2, C3, C4, C5, C6, C7, C8, C9, C10, C11, C12, C13, C14, C15, C16, C17, C18, a linear alkyl group of C19, C20 or C21) or C3-C21 (eg C3, C4, C5, C6, C7, C8, C9, C10, C11, C12, C13, C14, C15, C16, C17, C18, C19) , C20 or C21) branched alkyl.

理想地,A為C1-C21(例如C1、C2、C3、C4、C5、C6、C7、C8、C9、C10、C11、C12、C13、C14、C15、C16、C17、C18、C19、C20或C21)的直鏈烷基或C3-C21(例如C3、C4、C5、C6、C7、C8、C9、C10、C11、C12、C13、C14、C15、C16、C17、C18、C19、C20或C21)支鏈烷基,具體而言可以為甲基、乙基、丙基、丁基、戊基等等。 Desirably, A is C1-C21 (eg, C1, C2, C3, C4, C5, C6, C7, C8, C9, C10, C11, C12, C13, C14, C15, C16, C17, C18, C19, C20 or Linear alkyl or C3-C21 of C21) (eg C3, C4, C5, C6, C7, C8, C9, C10, C11, C12, C13, C14, C15, C16, C17, C18, C19, C20 or C21) A branched alkyl group may specifically be a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group or the like.

理想地,前述芳基烷基為苄基,即 Desirably, the aforementioned arylalkyl group is a benzyl group, that is,

理想地,前述低極性樹脂為具有如下式A至式D所示結構的化合物中的任意一種或至少兩種之組合: 其中n為1-20的整數。 Desirably, the aforementioned low polarity resin is any one or a combination of at least two of the compounds having the structures of the following formulas A to D: Wherein n is an integer from 1-20.

另一方面,本發明提供如前述之低極性樹脂的製備方法,前述方法包含以下步驟: In another aspect, the present invention provides a method of preparing a low polarity resin as described above, the method comprising the steps of:

(1)式II所示酚類化合物或酚類樹脂與烯丙基化試劑反應得到式III所示烯丙基醚化樹脂,示例反應式如下: (1) The phenolic compound or the phenolic resin represented by the formula II is reacted with an allylation reagent to obtain an allyl etherified resin of the formula III, and the reaction formula is as follows:

(2)在保護性氣體保護下,將式III所示烯丙基醚化樹脂加熱,發生分子內重排反應得到式IV所示烯丙基化酚類樹脂; (2) heating the allyl etherified resin of formula III under protective gas protection, and undergoing intramolecular rearrangement reaction to obtain an allylated phenolic resin of formula IV;

(3)式III所示烯丙基化酚類樹脂與烷基化試劑發生反應,得到式I所示低極性樹脂; 其中,R1為直鏈或支鏈烷基,、-O-、 ;R2為直鏈或支鏈烷基,、-O-、;R3為直鏈或支鏈烷基, -O-、;R為直鏈或支鏈烷基,、-O-或;X及Y獨立地為氫、烯丙基、直鏈烷基或支鏈烷基中的任意一種或至少兩種的組合;A為直鏈或支鏈烷基或芳基烷基,n為1-20的整數。 (3) an allylated phenolic resin of the formula III is reacted with an alkylating agent to obtain a low polarity resin of the formula I; Wherein R 1 is a linear or branched alkyl group, , -O-, or ; R 2 is a linear or branched alkyl group; , -O-, or ; R 3 is a linear or branched alkyl group; -O-, or ; R is a linear or branched alkyl group, , -O- or or X and Y are independently any one or a combination of at least two of hydrogen, allyl, linear alkyl or branched alkyl; A is a linear or branched alkyl or arylalkyl group, n is An integer from 1-20.

在本發明中,步驟(2)的重排步驟中,當R2時,包含其中的烯丙醚基會發生重排的情況,導致在式IV所示烯丙基化酚類樹脂的中間單元R3中含有因重排而產生烯丙基,進而在產物式I所示低極性樹脂的R單元中包含因重排而產生的烯丙基,本發明中為表述簡潔未將該烯丙基直接表示至R3及R的相應結構中,而僅僅由X來代表苯環上所有之取代基,然而在此明確此處X包含因重排而產生的烯丙基,如果在重排反應前R2,苯環上帶有其他取代基 X,在步驟(2)的重排反應後,則在R3的結構中X可以表示重排產生的烯丙基及反應前的其他取代基的組合。當然在步驟(2)的重排步驟中,亦包含R2時,R2單元中烯丙醚基不發生重排反應的情況,此時,反應後R3以及產物R中的X與反應前式III所示烯丙基醚化樹脂中R2中的X基團相同。 In the present invention, in the rearrangement step of step (2), when R 2 is or In the case where the allyl ether group is contained therein, rearrangement occurs, resulting in the inclusion of an allyl group due to rearrangement in the intermediate unit R 3 of the allylated phenolic resin represented by Formula IV, and further in the product formula I The R unit of the low-polarity resin shown contains allyl groups produced by rearrangement. In the present invention, the ally is not directly represented in the corresponding structures of R 3 and R, but is represented only by X. All substituents on the phenyl ring, however it is clear here that X contains allyl groups due to rearrangement, if R 2 is before the rearrangement reaction or , the other substituent X is present on the benzene ring, and after the rearrangement reaction of the step (2), the structure of the R 3 or The middle X may represent a combination of allyl groups produced by rearrangement and other substituents before the reaction. Of course, in the rearrangement step of step (2), R 2 is also included. or When, R 2 unit allyl ether group rearrangement reaction does not occur at this time, the reaction product of R 3 and R before the reaction of X in the allyl ether of formula III in the resin of R 2 X The groups are the same.

理想地,步驟(1)所記載之酚類化合物或酚類樹脂為酚、二元酚、多元酚或其之衍生樹脂,理想為苯酚、鄰甲酚、雙酚A、雙酚F、四甲基雙酚A、酚醛樹脂、鄰甲酚酚醛樹脂或環戊二烯酚醛樹脂中的任意一種或至少兩種之組合。 Desirably, the phenolic compound or the phenolic resin described in the step (1) is a phenol, a dihydric phenol, a polyhydric phenol or a derivative thereof, and is preferably phenol, o-cresol, bisphenol A, bisphenol F, and quaternary Any one or a combination of at least two of a bisphenol A, a phenol resin, an o-cresol novolac resin or a cyclopentadiene phenol resin.

理想地,前述烯丙基化試劑為烯丙基矽醇、烯丙基氯、烯丙基溴、烯丙基碘或烯丙基胺中的任意一種或至少兩種之組合。 Desirably, the aforementioned allylating agent is any one or a combination of at least two of allyl decyl alcohol, allyl chloride, allyl bromide, allyl iodide or allylamine.

理想地,前述酚類化合物或酚類樹脂與烯丙基化試劑之莫耳比為1:(0.3~1.2),例如1:0.3、1:0.4、1:0.5、1:0.6、1:0.7、1:0.8、1:0.9、1:1、1:1.1或1:1.2。 Desirably, the molar ratio of the aforementioned phenolic compound or phenolic resin to the allylating agent is 1: (0.3 to 1.2), for example 1:0.3, 1:0.4, 1:0.5, 1:0.6, 1:0.7 , 1:0.8, 1:0.9, 1:1, 1:1.1 or 1:1.2.

理想地,步驟(1)所記載之反應在鹼性物質存在下進行,前述鹼性物質理想為氫氧化鈉、氫氧化鉀、碳酸鈉或碳酸鉀中的任意一種或至少兩種之組合。 Desirably, the reaction described in the step (1) is carried out in the presence of a basic substance, and the basic substance is preferably any one or a combination of at least two of sodium hydroxide, potassium hydroxide, sodium carbonate or potassium carbonate.

理想地,前述鹼性物質與步驟(1)所記載之酚類化合物或酚類樹脂中所含酚羥基之莫耳比為(0.3~1.4):1,例如0.3:1、0.4:1、0.5:1、 0.6:1、0.7:1、0.8:1、0.9:1、1:1、1.1:1、1.2:1、1.3:1或1.4:1。 Desirably, the molar ratio of the above-mentioned basic substance to the phenolic hydroxyl group contained in the phenolic compound or the phenolic resin described in the step (1) is (0.3 to 1.4): 1, for example, 0.3:1, 0.4:1, 0.5 : 1, 0.6:1, 0.7:1, 0.8:1, 0.9:1, 1:1, 1.1:1, 1.2:1, 1.3:1 or 1.4:1.

理想地,步驟(1)所記載之反應在相轉移催化劑存在下進行。 Desirably, the reaction described in the step (1) is carried out in the presence of a phase transfer catalyst.

理想地,前述相轉移催化劑為季銨鹽類相轉移催化劑,理想為四丁基氯化銨、四丁基溴化銨、苄基三乙基氯化銨、四丁基硫酸氫銨、三辛基甲基氯化銨、十二烷基三甲基氯化銨或十四烷基溴三甲基氯化銨中的任意一種或至少兩種之組合。 Desirably, the aforementioned phase transfer catalyst is a quaternary ammonium salt phase transfer catalyst, preferably tetrabutylammonium chloride, tetrabutylammonium bromide, benzyltriethylammonium chloride, tetrabutylammonium hydrogen sulfate, trioctane. Any one or a combination of at least two of methylammonium chloride, dodecyltrimethylammonium chloride or tetradecylbromotrimethylammonium chloride.

理想地,前述相轉移催化劑的加入量為步驟(1)所記載之酚類化合物或酚類樹脂質量的0.1~5%,例如0.1%、0.3%、0.5%、0.8%、1%、1.3%、1.5%、1.8%、2%、2.3%、2.5%、2.8%、3%、3.3%、3.5%、3.8%、4%、4.3%、4.5%、4.8%或5%。 Desirably, the amount of the phase transfer catalyst added is 0.1 to 5% by mass of the phenolic compound or the phenolic resin described in the step (1), for example, 0.1%, 0.3%, 0.5%, 0.8%, 1%, 1.3%. 1.5%, 1.8%, 2%, 2.3%, 2.5%, 2.8%, 3%, 3.3%, 3.5%, 3.8%, 4%, 4.3%, 4.5%, 4.8% or 5%.

理想地,步驟(1)所記載之反應的溶劑為醇類溶劑、芳香烴溶劑或酮類溶劑中的任意一種或至少兩種之組合,理想為乙醇、丙醇、丁醇、甲苯或二甲苯中的任意一種或至少兩種之組合。 Desirably, the solvent of the reaction described in the step (1) is any one or a combination of at least two of an alcohol solvent, an aromatic hydrocarbon solvent or a ketone solvent, and is preferably ethanol, propanol, butanol, toluene or xylene. Any one or a combination of at least two.

理想地,前述溶劑的加入量為步驟(1)所記載之酚類化合物或酚類樹脂質量的2~5倍,例如2倍、2.3倍、2.5倍、2.8倍、3倍、3.3倍、3.5倍、3.8倍、4倍、4.3倍、4.5倍、4.8倍或5倍。 Desirably, the solvent is added in an amount of 2 to 5 times the mass of the phenol compound or the phenol resin described in the step (1), for example, 2 times, 2.3 times, 2.5 times, 2.8 times, 3 times, 3.3 times, 3.5 times. Times, 3.8, 4, 4.3, 4.5, 4.8 or 5 times.

理想地,步驟(1)所記載之反應的溫度為60~90℃,例如60℃、63℃、65℃、68℃、70℃、75℃、78℃、80℃、85℃、88℃或90℃。 Desirably, the temperature of the reaction described in the step (1) is 60 to 90 ° C, for example, 60 ° C, 63 ° C, 65 ° C, 68 ° C, 70 ° C, 75 ° C, 78 ° C, 80 ° C, 85 ° C, 88 ° C or 90 ° C.

理想地,步驟(1)所記載之反應的時間為4~6小時,例如4小時、4.3小時、4.5小時、4.8小時、5小時、5.2小時、5.5小時、 5.8小時或6小時。 Desirably, the reaction time described in the step (1) is 4 to 6 hours, for example, 4 hours, 4.3 hours, 4.5 hours, 4.8 hours, 5 hours, 5.2 hours, 5.5 hours, 5.8 hours, or 6 hours.

理想地,步驟(2)所記載之保護性氣體為氮氣或氬氣。 Desirably, the protective gas described in the step (2) is nitrogen or argon.

理想地,步驟(2)所記載之加熱為加熱至180~220℃,例如180℃、185℃、190℃、195℃、200℃、205℃、210℃、215℃或220℃。 Desirably, the heating described in step (2) is heated to 180 to 220 ° C, such as 180 ° C, 185 ° C, 190 ° C, 195 ° C, 200 ° C, 205 ° C, 210 ° C, 215 ° C or 220 ° C.

理想地,步驟(2)所記載之反應的時間為4~6小時,例如4小時、4.3小時、4.5小時、4.8小時、5小時、5.2小時、5.5小時、5.8小時或6小時。 Desirably, the reaction time described in the step (2) is 4 to 6 hours, for example, 4 hours, 4.3 hours, 4.5 hours, 4.8 hours, 5 hours, 5.2 hours, 5.5 hours, 5.8 hours, or 6 hours.

理想地,步驟(3)所記載之烷基化試劑為鹵代烷烴,理想為氯甲烷、氯乙烷、氯丙烷、氯丁烷、溴甲烷、溴乙烷、溴丙烷、溴丁烷、苄基溴或苄基氯中的任意一種或至少兩種之組合。 Desirably, the alkylating agent described in the step (3) is a halogenated alkane, preferably methyl chloride, ethyl chloride, chloropropane, chlorobutane, methyl bromide, ethyl bromide, bromopropane, bromobutane, benzyl bromide. Or any one or a combination of at least two of benzyl chloride.

理想地,步驟(3)所記載之式III所示烯丙基化酚類樹脂中酚羥基與烷基化試劑中烷基的莫耳比為1:(1~1.2),例如1:1、1:1.05、1:1.1、1:1.15或1:1.2。使得反應得到的樹脂分子結構中酚羥基均被烷基醚化,從而使樹脂中無極性羥基基團。 Desirably, the molar ratio of the phenolic hydroxyl group in the allylated phenolic resin of the formula III described in the step (3) to the alkyl group in the alkylating agent is 1: (1 to 1.2), for example 1:1, 1:1.05, 1:1.1, 1:1.15 or 1:1.2. The phenolic hydroxyl groups in the molecular structure of the resin obtained by the reaction are all etherified with an alkyl group, so that the resin has no polar hydroxyl group.

理想地,步驟(3)所記載之反應在鹼性物質存在下進行。 Desirably, the reaction described in the step (3) is carried out in the presence of a basic substance.

理想地,前述鹼性物質為無機鹼,理想為氫氧化鈉、氫氧化鉀、碳酸鈉或碳酸鉀中的任意一種或至少兩種之組合。 Desirably, the aforementioned basic substance is an inorganic base, preferably any one or a combination of at least two of sodium hydroxide, potassium hydroxide, sodium carbonate or potassium carbonate.

理想地,前述鹼性物質與式III所示烯丙基化酚類樹脂中酚羥基的莫耳比為(1~1.4):1,例如1:1、1.05:1、1.1:1、1.15:1、1.2:1、1.25:1、1.3:1、1.35:1或1.4:1。 Desirably, the molar ratio of the aforementioned basic substance to the phenolic hydroxyl group in the allylated phenolic resin represented by Formula III is (1 to 1.4): 1, for example, 1:1, 1.05:1, 1.1:1, 1.15: 1, 1.2:1, 1.25:1, 1.3:1, 1.35:1 or 1.4:1.

理想地,步驟(3)所記載之反應在相轉移催化劑存在下進 行。 Desirably, the reaction described in the step (3) is carried out in the presence of a phase transfer catalyst.

理想地,前述相轉移催化劑為季銨鹽類相轉移催化劑,理想為四丁基氯化銨、四丁基溴化銨、苄基三乙基氯化銨、四丁基硫酸氫銨、三辛基甲基氯化銨、十二烷基三甲基氯化銨或十四烷基溴三甲基氯化銨中的任意一種或至少兩種之組合。 Desirably, the aforementioned phase transfer catalyst is a quaternary ammonium salt phase transfer catalyst, preferably tetrabutylammonium chloride, tetrabutylammonium bromide, benzyltriethylammonium chloride, tetrabutylammonium hydrogen sulfate, trioctane. Any one or a combination of at least two of methylammonium chloride, dodecyltrimethylammonium chloride or tetradecylbromotrimethylammonium chloride.

理想地,前述相轉移催化劑的加入量為步驟(3)所記載之烯丙基化酚類樹脂質量的0.1~5%,例如0.1%、0.3%、0.5%、0.8%、1%、1.3%、1.5%、1.8%、2%、2.3%、2.5%、2.8%、3%、3.3%、3.5%、3.8%、4%、4.3%、4.5%、4.8%或5%。 Desirably, the amount of the phase transfer catalyst added is 0.1 to 5% by mass of the allylated phenolic resin described in the step (3), for example, 0.1%, 0.3%, 0.5%, 0.8%, 1%, 1.3%. 1.5%, 1.8%, 2%, 2.3%, 2.5%, 2.8%, 3%, 3.3%, 3.5%, 3.8%, 4%, 4.3%, 4.5%, 4.8% or 5%.

理想地,步驟(3)所記載之反應的溶劑為醇類溶劑、芳香烴溶劑或酮類溶劑中的任意一種或至少兩種之組合,理想為乙醇、丙醇、丁醇、甲苯或二甲苯中的任意一種或至少兩種之組合。 Desirably, the solvent of the reaction described in the step (3) is any one or a combination of at least two of an alcohol solvent, an aromatic hydrocarbon solvent or a ketone solvent, and is preferably ethanol, propanol, butanol, toluene or xylene. Any one or a combination of at least two.

理想地,前述溶劑之加入量為步驟(3)所記載之烯丙基化酚類樹脂質量的2~5倍,例如2倍、2.3倍、2.5倍、2.8倍、3倍、3.3倍、3.5倍、3.8倍、4倍、4.3倍、4.5倍、4.8倍或5倍。 Desirably, the solvent is added in an amount of 2 to 5 times the mass of the allylated phenolic resin described in the step (3), for example, 2 times, 2.3 times, 2.5 times, 2.8 times, 3 times, 3.3 times, 3.5. Times, 3.8, 4, 4.3, 4.5, 4.8 or 5 times.

理想地,步驟(3)所記載之反應的溫度為60~90℃,例如60℃、63℃、65℃、68℃、70℃、75℃、78℃、80℃、85℃、88℃或90℃。 Desirably, the temperature of the reaction described in the step (3) is 60 to 90 ° C, for example, 60 ° C, 63 ° C, 65 ° C, 68 ° C, 70 ° C, 75 ° C, 78 ° C, 80 ° C, 85 ° C, 88 ° C or 90 ° C.

理想地,步驟(3)所記載之反應的時間為4~6小時,例如4小時、4.3小時、4.5小時、4.8小時、5小時、5.2小時、5.5小時、5.8小時或6小時。 Desirably, the reaction time described in the step (3) is 4 to 6 hours, for example, 4 hours, 4.3 hours, 4.5 hours, 4.8 hours, 5 hours, 5.2 hours, 5.5 hours, 5.8 hours, or 6 hours.

藉由本發明的方法製備得到的樹脂中不含有極性的羥基, 此外分子結構穩定,具有分子極性低、反應活性高的特點,在其應用的加工過程中亦不會產生極性羥基,避免產生的二次羥基對於其產物的性能的影響。 The resin prepared by the method of the invention does not contain polar hydroxyl groups, and has stable molecular structure, low molecular polarity and high reactivity, and does not generate polar hydroxyl groups during the application process, and avoids the generation of The effect of the secondary hydroxyl group on the properties of its product.

另一方面,本發明提供如前述之低極性樹脂在樹脂複合材料製備中的應用。 In another aspect, the invention provides the use of a low polarity resin as described above in the preparation of a resin composite.

本發明的低極性樹脂可用於樹脂複合材料中基體樹脂的組成份之一,能夠與雙馬來醯亞胺等其他熱固性樹脂共交聯固化,顯著降低樹脂介電常數及介電損耗。 The low-polarity resin of the present invention can be used for one of the constituent components of the matrix resin in the resin composite material, and can be co-crosslinked and cured with other thermosetting resins such as bismaleimide, and the dielectric constant and dielectric loss of the resin are remarkably lowered.

在本發明中,前述樹脂複合材料可以為航空航太透波複合材料、電力絕緣材料、電子封裝用樹脂複合材料以及覆銅板用樹脂複合材料等。 In the present invention, the resin composite material may be an aerospace wave-transparent composite material, a power insulating material, a resin composite material for electronic packaging, or a resin composite material for a copper-clad laminate.

另一方面,本發明提供如前述之低極性樹脂在電子封裝材料製備中的應用。 In another aspect, the invention provides the use of a low polarity resin as described above in the preparation of electronic packaging materials.

本發明的低極性樹脂因具有分子極性低、反應活性高的特點,進一步可以應用於電子封裝膠黏劑、灌封樹脂等材料的製備。 The low-polarity resin of the invention has the characteristics of low molecular polarity and high reactivity, and can be further applied to preparation of materials such as electronic packaging adhesives and potting resins.

另一方面,本發明提供如前述之低極性樹脂在覆金屬箔層壓板製備中的應用。 In another aspect, the invention provides the use of a low polarity resin as described above in the preparation of a metal foil laminate.

本發明所記載之低極性樹脂可用於樹脂複合材料中基體樹脂的組成份之一,能夠與雙馬來醯亞胺等其他熱固性樹脂共交聯固化,顯著降低樹脂介電常數及介電損耗,將其用於覆金屬箔層壓板製備中有利於降低覆金屬箔層壓板的介電常數及介電損耗,使得覆金屬箔層壓板具有良好的綜合性能。 The low-polarity resin described in the present invention can be used for one of the constituent components of the matrix resin in the resin composite material, and can be co-crosslinked and cured with other thermosetting resins such as bismaleimide, and the dielectric constant and dielectric loss of the resin are remarkably lowered. The use thereof in the preparation of the metal foil-clad laminate is advantageous for reducing the dielectric constant and dielectric loss of the metal foil-clad laminate, so that the metal foil-clad laminate has good comprehensive performance.

與先前技術相比,本發明具有如下功效:本發明的樹脂中不含有極性的羥基,此外分子結構穩定,具有分子極性低、反應活性高的特點,在其應用的加工過程中亦不會產生極性羥基,避免產生的二次羥基對於其產物的性能的影響,因此該樹脂在提高介電性能同時,依舊帶有可交聯反應基團,使得固化後耐高溫性能無顯著變化,可用於樹脂複合材料中基體樹脂的組成份之一,能夠與雙馬來醯亞胺等其他熱固性樹脂共交聯固化,顯著降低樹脂介電常數及介電損耗,將其用於覆金屬箔層壓板製備中有利於降低覆金屬箔層壓板的介電常數及介電損耗,並具有較高的耐高溫性能,使得覆金屬箔層壓板具有良好的綜合性能。 Compared with the prior art, the present invention has the following effects: the resin of the present invention does not contain a polar hydroxyl group, and has a stable molecular structure, a low molecular polarity and a high reactivity, and is not produced during the application process. The polar hydroxyl group avoids the influence of the generated secondary hydroxyl group on the properties of the product. Therefore, the resin has a crosslinkable reactive group while improving the dielectric properties, so that the high temperature resistance after curing has no significant change, and can be used for the resin. One of the components of the matrix resin in the composite material can be co-crosslinked and cured with other thermosetting resins such as bismaleimide, which significantly reduces the dielectric constant and dielectric loss of the resin, and is used in the preparation of the metal foil-clad laminate. It is beneficial to reduce the dielectric constant and dielectric loss of the metal foil-clad laminate, and has high high temperature resistance, so that the metal foil-clad laminate has good comprehensive performance.

【圖1】為實施例1製備得到的低極性樹脂之紅外光譜圖。 Fig. 1 is an infrared spectrum chart of the low polarity resin prepared in Example 1.

下面藉由具體實施方式來進一步說明本發明之技術手段。該領域中具有通常知識者應該明瞭,下述實施例僅僅是幫助理解本發明,不應視為對本發明的具體限制。 The technical means of the present invention will be further described below by way of specific embodiments. It is to be understood by those of ordinary skill in the art that the following examples are merely to be construed as an understanding of the invention.

實施例1 Example 1

在本實施例中,藉由以下方法製備低極性樹脂,包含以下步驟: In this embodiment, a low polarity resin is prepared by the following method, comprising the steps of:

(1)三口反應瓶中加入188g丙酮,將228g雙酚A加入反應瓶中,攪拌溶解後,加入106g碳酸鈉。再緩慢滴加153g氯丙烯溶液,接著反應 4小時後停止反應。過濾除鹽,去除大部分溶劑,洗滌,再除去殘留的溶劑及水,即得到雙酚A二烯丙基醚。 (1) 188 g of acetone was added to a three-necked reaction flask, and 228 g of bisphenol A was added to the reaction flask, and after stirring and dissolved, 106 g of sodium carbonate was added. Further, 153 g of a chloropropene solution was slowly added dropwise, followed by a reaction for 4 hours to stop the reaction. The salt is removed by filtration, most of the solvent is removed, and the residual solvent and water are removed to obtain bisphenol A diallyl ether.

(2)將步驟1製備的134g雙酚A二烯丙基醚放入反應瓶中,加熱進行重排反應,降溫出料,得到棕色黏稠液體即二烯丙基雙酚A。 (2) 134 g of bisphenol A diallyl ether prepared in the step 1 was placed in a reaction flask, heated to carry out a rearrangement reaction, and the temperature was discharged to obtain a brown viscous liquid, that is, diallyl bisphenol A.

(3)反應瓶中加入402g正丁醇,將步驟2製備的154g二烯丙基雙酚A放入反應瓶中,攪拌溶解後,加入138g碳酸鉀。緩慢滴加157g氯丙烷溶液,接著升溫反應6小時後停止反應。過濾,去除大部分溶劑,洗滌,再除去殘留的溶劑及水,即得到3,3’-二烯丙基-4,4’-二丙基苯氧基丙烷,即前述低極性樹脂,其結構如下所示: (3) 402 g of n-butanol was added to the reaction flask, and 154 g of diallyl bisphenol A prepared in the step 2 was placed in a reaction flask, and after stirring and dissolved, 138 g of potassium carbonate was added. 157 g of a chloropropane solution was slowly added dropwise, followed by a temperature rise reaction for 6 hours to stop the reaction. Filtration, removal of most of the solvent, washing, and removal of residual solvent and water, to obtain 3,3'-diallyl-4,4'-dipropylphenoxypropane, the aforementioned low polarity resin, its structure As follows:

該實施例製備得到的3,3’-二烯丙基-4,4’-二丙基苯氧基丙烷的紅外光譜圖如圖1所示,可以看出,3300-3500cm-1處的羥基結構已經消失,不含有極性的羥基基團,使分子極性顯著降低。 The infrared spectrum of 3,3'-diallyl-4,4'-dipropylphenoxypropane prepared in this example is shown in Fig. 1. It can be seen that the hydroxyl group at 3300-3500 cm -1 The structure has disappeared and does not contain polar hydroxyl groups, resulting in a significant decrease in molecular polarity.

實施例2 Example 2

在本實施例中,藉由以下方法製備低極性樹脂,包含以下步驟: In this embodiment, a low polarity resin is prepared by the following method, comprising the steps of:

(1)三口反應瓶中加入300g正丁醇,將114g線型酚醛樹脂加入反應瓶中,攪拌溶解後,加入56g氫氧化鉀。緩慢滴加153g溴丙烯溶液,接著升溫反應4小時後停止反應。過濾,洗滌,再除去殘留的溶劑及水,即得到烯丙基醚化酚醛樹脂。 (1) 300 g of n-butanol was added to a three-neck reaction flask, and 114 g of a novolak type phenol resin was added to the reaction flask, and after stirring and dissolved, 56 g of potassium hydroxide was added. 153 g of a bromopropene solution was slowly added dropwise, followed by a temperature increase reaction for 4 hours, and then the reaction was stopped. Filtration, washing, and removal of residual solvent and water give an allyl etherified phenolic resin.

(2)將步驟1製備的141g烯丙基醚化酚醛樹脂放入反應瓶中,加熱進行重排反應,降溫出料,得到棕色黏稠液體即烯丙基酚醛樹脂。 (2) 141 g of the allyl etherified phenolic resin prepared in the step 1 was placed in a reaction flask, heated to carry out a rearrangement reaction, and the temperature was discharged to obtain a brown viscous liquid, that is, an allyl phenolic resin.

(3)反應瓶中加入402g正丁醇,將步驟2製備的141g烯丙基酚醛樹脂放入反應瓶中,攪拌溶解後,加入104g碳酸鈉。緩慢滴加171g氯丁烷溶液,接著升溫反應6小時後停止反應。過濾,洗滌,再除去溶劑及水,即得到丁基醚化烯丙基酚醛樹脂,即前述低極性樹脂,其Mn為1080,其結構如下所示: (3) 402 g of n-butanol was placed in the reaction flask, and 141 g of allyl phenolic resin prepared in the step 2 was placed in a reaction flask, stirred and dissolved, and then 104 g of sodium carbonate was added. 171 g of a chlorobutane solution was slowly added dropwise, followed by a temperature increase reaction for 6 hours, and then the reaction was stopped. Filtration, washing, and removal of the solvent and water to obtain a butyl etherified allyl phenolic resin, that is, the aforementioned low-polar resin, having an Mn of 1080, the structure of which is as follows:

實施例3 Example 3

在本實施例中,藉由以下方法製備低極性樹脂,包含以下步驟: In this embodiment, a low polarity resin is prepared by the following method, comprising the steps of:

(1)三口反應瓶中加入250g甲苯,將118g鄰甲酚酚醛樹脂加入反應瓶中,攪拌溶解後,加入100g氫氧化鈉水溶液(濃度40%),再加入1g四丁基溴化銨。再緩慢滴加153g氯丙烯溶液,接著升溫反應4小時後停止反應,洗滌,再除去溶劑,即得到烯丙基醚化鄰甲酚酚醛樹脂。 (1) To a three-necked reaction flask, 250 g of toluene was added, and 118 g of o-cresol novolac resin was added to the reaction flask, and after stirring and dissolved, 100 g of an aqueous sodium hydroxide solution (concentration: 40%) was added, and 1 g of tetrabutylammonium bromide was further added. Further, 153 g of a chloropropene solution was slowly added dropwise, followed by a temperature increase reaction for 4 hours, the reaction was stopped, and the solvent was removed to obtain an allyl etherified o-cresol novolac resin.

(2)將步驟1製備的159g烯丙基醚化鄰甲酚酚醛樹脂放入反應瓶中,加熱進行重排反應,降溫出料,得到深棕色半固體為烯丙基鄰甲酚酚醛樹脂。 (2) 159 g of the allyl etherified o-cresol novolac resin prepared in the step 1 was placed in a reaction flask, and the rearrangement reaction was carried out by heating, and the temperature was discharged to obtain a dark brown semisolid as an allyl o-cresol novolac resin.

(3)反應瓶中加入300g甲苯,將步驟2製備的159g烯丙基鄰甲酚酚醛樹脂放入反應瓶中,攪拌溶解後,加入100g氫氧化鈉水溶液(40%)。待溫度恆定後,緩慢滴加157g氯丙烷,接著升溫反應6小時後停止反應,洗滌,再除去溶劑及水,即得到丙基醚化烯丙基鄰甲酚酚醛樹脂,其Mn為1230,即前述低極性樹脂,其結構如下所示: (3) 300 g of toluene was added to the reaction flask, and 159 g of the allyl o-cresol novolac resin prepared in the step 2 was placed in a reaction flask, stirred and dissolved, and then 100 g of an aqueous sodium hydroxide solution (40%) was added. After the temperature is constant, 157 g of chloropropane is slowly added dropwise, followed by raising the temperature for 6 hours, then stopping the reaction, washing, and then removing the solvent and water to obtain a propyl etherified allyl o-cresol phenolic resin having an Mn of 1230. The aforementioned low polarity resin has the following structure:

實施例4 Example 4

在本實施例中,藉由以下方法製備低極性樹脂,包含以下步驟: In this embodiment, a low polarity resin is prepared by the following method, comprising the steps of:

(1)三口反應瓶中加入300g二甲苯,將130g環戊二烯酚醛樹脂加入反應瓶中,攪拌溶解後,加入100g氫氧化鈉水溶液(濃度40%),再加入1g四丁基溴化銨。緩慢滴加153g烯丙基矽醇溶液,接著升溫反應4小時後停止反應,洗滌,再除去溶劑,即得到烯丙基醚化環戊二烯酚醛樹脂。 (1) Add 300 g of xylene to a three-neck reaction flask, add 130 g of cyclopentadiene phenolic resin to the reaction flask, stir and dissolve, add 100 g of sodium hydroxide aqueous solution (concentration: 40%), and add 1 g of tetrabutylammonium bromide. . 153 g of the allyl decyl alcohol solution was slowly added dropwise, followed by a temperature increase reaction for 4 hours, the reaction was stopped, and the solvent was removed to obtain an allyl etherified cyclopentadiene phenol resin.

(2)將步驟1製備的141g烯丙基醚化環戊二烯酚醛樹脂放入反應瓶中,加熱進行重排反應,降溫出料,得到深棕色半固體為烯丙基環戊二烯酚醛樹脂。 (2) 141 g of the allyl etherified cyclopentadiene phenolic resin prepared in the step 1 was placed in a reaction flask, heated to carry out a rearrangement reaction, and the temperature was discharged to obtain a dark brown semi-solid as allyl cyclopentadiene phenol Resin.

(3)反應瓶中加入300g二甲苯,將步驟2製備的141g烯丙基環戊二烯酚醛樹脂放入反應瓶中,攪拌溶解後,加入100g氫氧化鈉 水溶液(40%)。待溫度恆定後,緩慢滴加172g氯丁烷,接著升溫反應6小時後停止反應,洗滌,再除去溶劑及水,即得到丁基醚化烯丙基環戊二烯酚醛樹脂,其Mn為1450,即前述低極性樹脂,其結構如下所示: (3) 300 g of xylene was added to the reaction flask, and 141 g of allylcyclopentadiene phenol resin prepared in the step 2 was placed in a reaction flask, stirred and dissolved, and then 100 g of an aqueous sodium hydroxide solution (40%) was added. After the temperature was constant, 172 g of chlorobutane was slowly added dropwise, followed by a temperature increase reaction for 6 hours, the reaction was stopped, and the solvent and water were removed to obtain a butyl etherified allylcyclopentadiene phenol resin having an Mn of 1450. , that is, the aforementioned low polarity resin, the structure of which is as follows:

實施例5 Example 5

將80重量份的液體丁苯樹脂Ricon100,20重量份的實施例1製備之含磷酯化二烯丙基雙酚A,85重量份的二氧化矽(525),6.5重量份的引發劑DCP混合,用溶劑甲苯調至合適的黏度,攪拌混合均勻,使填料均一地分散在樹脂中,製得膠液。用1080玻璃纖維布浸漬以上膠液,接著烘乾去掉溶劑後製得半固化片。將八張已製成的半固化片相疊合,在其兩側壓覆1oz(盎司)厚度的銅箔,在壓機中進行2小時固化,固化壓力為50Kg/cm2,固化溫度為190℃,得到覆銅板。 80 parts by weight of liquid styrene-butadiene resin Ricon 100, 20 parts by weight of phosphorus-containing esterified diallyl bisphenol A prepared in Example 1, 85 parts by weight of cerium oxide (525), and 6.5 parts by weight of initiator DCP Mixing, adjusting to a suitable viscosity with a solvent of toluene, stirring and mixing uniformly, and uniformly dispersing the filler in the resin to obtain a glue. The above glue was impregnated with a 1080 glass cloth, and then the solvent was removed by drying to obtain a prepreg. Eight pre-cured sheets were laminated, and a copper foil of 1 oz (ounce) thickness was pressed on both sides thereof, and solidified in a press for 2 hours at a curing pressure of 50 kg/cm 2 and a curing temperature of 190 ° C. A copper clad laminate is obtained.

實施例6 Example 6

與實施例5的區別僅在於將實施例1製備得到的3,3’-二烯丙基-4,4’-二丙基苯氧基丙烷替換為實施例2製備得到的3,3’-二烯丙基-4,4’-二丙基苯氧基丙烷。 The only difference from the embodiment 5 is that the 3,3'-diallyl-4,4'-dipropylphenoxypropane prepared in Example 1 is replaced by the 3,3'- prepared in the second embodiment. Diallyl-4,4'-dipropylphenoxypropane.

實施例7 Example 7

與實施例5的區別僅在於將實施例1製備得到的3,3’-二烯丙基-4,4’- 二丙基苯氧基丙烷替換為實施例3製備得到的丙基醚化烯丙基鄰甲酚酚醛樹脂。 The only difference from Example 5 is that the 3,3'-diallyl-4,4'-dipropylphenoxypropane prepared in Example 1 was replaced with the propyl etherified alkene prepared in Example 3. Propyl o-cresol novolac resin.

實施例8 Example 8

與實施例5的區別僅在於將實施例1製備得到的3,3’-二烯丙基-4,4’-二丙基苯氧基丙烷替換為實施例4製備得到的丁基醚化烯丙基環戊二烯酚醛樹脂。 The only difference from Example 5 is that the 3,3'-diallyl-4,4'-dipropylphenoxypropane prepared in Example 1 was replaced with the butyl etherified alkene prepared in Example 4. Propylcyclopentadiene phenolic resin.

比較例1 Comparative example 1

將80重量份的液體丁苯樹脂Ricon100,85重量份的二氧化矽(525),5.8重量份的引發劑DCP混合,用溶劑甲苯調至合適的黏度,攪拌混合均勻,使填料均一地分散在樹脂中,製得膠液。用1080玻璃纖維布浸漬以上膠液,接著烘乾去掉溶劑後製得半固化片。將八張已製成的半固化片相疊合,在其兩側壓覆1oz(盎司)厚度的銅箔,在壓機中進行2小時固化,固化壓力為50Kg/cm2,固化溫度為190℃,得到覆銅板。 80 parts by weight of liquid styrene-butadiene resin Ricon 100, 85 parts by weight of cerium oxide (525), 5.8 parts by weight of initiator DCP were mixed, adjusted to a suitable viscosity with a solvent of toluene, stirred and uniformly mixed, and the filler was uniformly dispersed. In the resin, a glue is obtained. The above glue was impregnated with a 1080 glass cloth, and then the solvent was removed by drying to obtain a prepreg. Eight pre-cured sheets were laminated, and a copper foil of 1 oz (ounce) thickness was pressed on both sides thereof, and solidified in a press for 2 hours at a curing pressure of 50 kg/cm 2 and a curing temperature of 190 ° C. A copper clad laminate is obtained.

實施例6-10以及比較例1所應用到的原料來源如表1所示,製備得到的覆銅板的物性數據如表2所示。 The raw material sources used in Examples 6-10 and Comparative Example 1 are shown in Table 1, and the physical property data of the prepared copper clad laminates are shown in Table 2.

由表2可知,本發明製備得到的低極性本徵阻燃性樹脂可以使得覆銅板具有較低的介電常數及介電損耗,具有較佳的耐高溫性能以及阻燃性能。 It can be seen from Table 2 that the low polarity intrinsic flame retardant resin prepared by the invention can make the copper clad laminate have lower dielectric constant and dielectric loss, and has better high temperature resistance and flame retardant performance.

申請人聲明,本發明藉由上述實施例來說明本發明的低極性樹脂及其製備方法和應用,但本發明並不侷限於上述實施例,即不意味著本發明必須依賴上述實施例才能實施。該領域中具有通常知識者應該明瞭,對本發明的任何改進,對本發明所選用原料的均等置換及輔助成分之添加、具體方式的選擇等,均落在本發明的保護範圍及公開範圍之內。 The Applicant declares that the present invention describes the low-polarity resin of the present invention and its preparation method and application by the above embodiments, but the present invention is not limited to the above embodiments, that is, it does not mean that the present invention must be implemented by relying on the above embodiments. . It is to be understood by those skilled in the art that any modifications of the invention, the substitution of the materials of the invention, and the addition of the auxiliary components, the selection of the specific means, etc., are within the scope of the invention and the scope of the disclosure.

Claims (30)

一種低極性樹脂,其特徵係,前述低極性樹脂具有如下式I所示之結構: 其中,R為直鏈或支鏈烷基, 、-O-、 ;X及Y獨立地為氫、烯丙基、直鏈烷基、支鏈烷基中的任意一種或至少兩種的組合;A為直鏈或支鏈烷基或芳基烷基,n為1-20的整數。 A low polarity resin characterized in that the low polarity resin has a structure represented by the following formula I: Wherein R is a linear or branched alkyl group, , -O-, or X and Y are independently hydrogen, allyl, linear alkyl, branched alkyl, or a combination of at least two; A is a linear or branched alkyl or arylalkyl group, n is An integer from 1-20. 如申請專利範圍第1項所記載之低極性樹脂,其中,R為-CH2-、 、-O-、 ,n為1-20的整數,X及Y獨立地為氫、烯丙基、直鏈烷基或支鏈烷基中的任意一種或至少兩種之組合,A為直鏈或支鏈烷基或芳基烷基。 A low-polarity resin as recited in claim 1, wherein R is -CH2-, , -O-, or n is an integer from 1 to 20, and X and Y are independently any one or a combination of at least two of hydrogen, allyl, linear alkyl or branched alkyl, and A is a linear or branched alkyl group. Or arylalkyl. 如申請專利範圍第2項所記載之低極性樹脂,其中,前述芳基烷基為苄基。  The low polarity resin according to claim 2, wherein the arylalkyl group is a benzyl group.   如申請專利範圍第2項所記載之低極性樹脂,其中,前述低極性樹脂為具有如下式A至式D所示結構的化合物中的任意一種或至少兩種之組合: 且n為1-20的整數。 The low-polarity resin according to the second aspect of the invention, wherein the low-polarity resin is any one or a combination of at least two of the compounds having the structures represented by the following formulas A to D: And n is an integer from 1-20. 如申請專利範圍第1至4項中任一項所記載之低極性樹脂的製備方法,其中,前述方法包含以下步驟:(1)式II所示酚類化合物或酚類樹脂與烯丙基化試劑反應得到式III所示烯丙基醚化樹脂,反應式如下: (2)在保護性氣體保護下,將式III所示烯丙基醚化樹脂加熱,發生分子內重排反應得到式IV所示烯丙基化酚類樹脂; (3)式IV所示烯丙基化酚類樹脂與烷基化試劑發生反應,得到式I所示低極性樹脂; 且,R1為直鏈或支鏈烷基, 、-O-、 ;R 2為直鏈或支鏈烷基, 、-O-、 ;R 3為直鏈或支鏈烷基, 、一O-、 ;R為直鏈或支鏈烷基, 、-O-、 ;X及Y獨立地為氫、烯丙基、直鏈烷基、支鏈烷基中的任意一種或至少兩種之組合;A為直鏈或支鏈烷基或芳基烷基,n為1-20的整數。 The method for producing a low-polarity resin according to any one of claims 1 to 4, wherein the method comprises the following steps: (1) a phenolic compound or a phenolic resin represented by Formula II, and allylation The reagent is reacted to obtain an allyl etherified resin of the formula III, and the reaction formula is as follows: (2) heating the allyl etherified resin of formula III under protective gas protection, and undergoing intramolecular rearrangement reaction to obtain an allylated phenolic resin of formula IV; (3) an allylated phenolic resin of the formula IV is reacted with an alkylating agent to obtain a low polarity resin of the formula I; Moreover, R1 is a linear or branched alkyl group. , -O-, or ; R 2 is a linear or branched alkyl group; , -O-, or ; R 3 is a linear or branched alkyl group; , an O-, or ; R is a linear or branched alkyl group, , -O-, or X and Y are independently hydrogen, allyl, linear alkyl, branched alkyl, or a combination of at least two; A is a linear or branched alkyl or arylalkyl group, n is An integer from 1-20. 如申請專利範圍第5項所記載之製備方法,其中,步驟(1)所記載之酚類化合物或酚類樹脂為酚、二元酚、多元酚或其之衍生樹脂;前述烯丙基化試劑為烯丙基矽醇、烯丙基氯、烯丙基溴、烯丙基碘或烯丙基胺中的任意一種或至少兩種之組合;前述酚類化合物或酚類樹脂與烯丙基化試劑的莫耳比為1:(0.3~1.2)。  The preparation method according to the fifth aspect of the invention, wherein the phenolic compound or the phenolic resin described in the step (1) is a phenol, a dihydric phenol, a polyhydric phenol or a derivative thereof; the allylation reagent Any one or a combination of at least two of allyl decyl alcohol, allyl chloride, allyl bromide, allyl iodide or allylamine; the aforementioned phenolic compound or phenolic resin and allylate The molar ratio of the reagent is 1: (0.3 to 1.2).   如申請專利範圍第6項所記載之製備方法,其中,步驟(1)所記載之酚類化合物或酚類樹脂為苯酚、鄰甲酚、雙酚A、雙酚F、四甲基雙酚A、酚醛樹脂、鄰甲酚酚醛樹脂或環戊二烯酚醛樹脂中的任意一種或至少兩種之組合。  The preparation method according to the sixth aspect of the invention, wherein the phenol compound or the phenol resin described in the step (1) is phenol, o-cresol, bisphenol A, bisphenol F, tetramethyl bisphenol A. Any one or a combination of at least two of a phenol resin, an o-cresol novolac resin or a cyclopentadiene phenol resin.   如申請專利範圍第6項所記載之製備方法,其中,步驟(1)所記載之反應在鹼性物質存在下進行; 前述鹼性物質與步驟(1)所記載之酚類化合物或酚類樹脂中所含酚羥基的莫耳比為(0.3~1.4):1。  The production method according to the sixth aspect of the invention, wherein the reaction described in the step (1) is carried out in the presence of a basic substance; the basic substance and the phenolic compound or the phenolic resin described in the step (1) The molar ratio of the phenolic hydroxyl group contained in the medium is (0.3 to 1.4): 1.   如申請專利範圍第8項所記載之製備方法,其中,前述鹼性物質為氫氧化鈉、氫氧化鉀、碳酸鈉或碳酸鉀中的任意一種或至少兩種之組合。  The preparation method according to the eighth aspect of the invention, wherein the alkaline substance is any one or a combination of at least two of sodium hydroxide, potassium hydroxide, sodium carbonate or potassium carbonate.   如申請專利範圍第5至9項中任一項所記載之製備方法,其中,步驟(1)所記載之反應在相轉移催化劑存在下進行;前述相轉移催化劑之加入量為步驟(1)所記載之酚類化合物或酚類樹脂質量的0.1~5%。  The production method according to any one of the items 5 to 9, wherein the reaction described in the step (1) is carried out in the presence of a phase transfer catalyst; and the phase transfer catalyst is added in the amount of the step (1). 0.1 to 5% by mass of the phenolic compound or phenolic resin described.   如申請專利範圍第10項所記載之製備方法,其中,前述相轉移催化劑為季銨鹽類相轉移催化劑。  The production method according to claim 10, wherein the phase transfer catalyst is a quaternary ammonium salt phase transfer catalyst.   如申請專利範圍第11項所記載之製備方法,其中,前述相轉移催化劑為四丁基氯化銨、四丁基溴化銨、苄基三乙基氯化銨、四丁基硫酸氫銨、三辛基甲基氯化銨、十二烷基三甲基氯化銨或十四烷基溴三甲基氯化銨中的任意一種或至少兩種之組合。  The preparation method according to claim 11, wherein the phase transfer catalyst is tetrabutylammonium chloride, tetrabutylammonium bromide, benzyltriethylammonium chloride, tetrabutylammonium hydrogen sulfate, Any one or a combination of at least two of trioctylmethylammonium chloride, dodecyltrimethylammonium chloride or tetradecylbromotrimethylammonium chloride.   如申請專利範圍第10項所記載之製備方法,其中,步驟(1)所記載之反應的溶劑為醇類溶劑、芳香烴溶劑或酮類溶劑中的任意一種或至少兩種之組合;前述溶劑之加入量為步驟(I)所記載之酚類化合物或酚類樹脂質量的2~5倍。  The preparation method according to claim 10, wherein the solvent of the reaction described in the step (1) is any one or a combination of at least two of an alcohol solvent, an aromatic hydrocarbon solvent or a ketone solvent; The amount added is 2 to 5 times the mass of the phenolic compound or the phenolic resin described in the step (I).   如申請專利範圍第13項所記載之製備方法,其中,步驟(1)所記載之反應的溶劑為乙醇、丙醇、丁醇、甲苯或二甲苯中的任意一種或至少兩種之組合。  The preparation method according to Item 13, wherein the solvent of the reaction described in the step (1) is any one or a combination of at least two of ethanol, propanol, butanol, toluene or xylene.   如申請專利範圍第10項所記載之製備方法,其中,步驟(1)所記載之反應的溫度為60~90℃;步驟(1)所記載之反應的時間為4~6小時。  The preparation method according to claim 10, wherein the temperature of the reaction described in the step (1) is 60 to 90 ° C; and the reaction time described in the step (1) is 4 to 6 hours.   如申請專利範圍第5至9項中任一項所記載之製備方法,其中,步驟(2)所記載之保護性氣體為氮氣或氬氣;步驟(2)所記載之加熱為加熱至180~220℃;步驟(2)所記載之反應的時間為4~6小時。  The preparation method according to any one of claims 5 to 9, wherein the protective gas described in the step (2) is nitrogen or argon; and the heating described in the step (2) is heated to 180~. 220 ° C; the reaction time described in the step (2) is 4 to 6 hours.   如申請專利範圍第5至9項中任一項所記載之製備方法,其中,步驟(3)所記載之烷基化試劑為鹵代烷烴;步驟(3)所記載之式IV所示烯丙基化酚類樹脂中酚羥基與烷基化試劑中烷基的莫耳比為1:(1~1.2)。  The preparation method according to any one of the items 5 to 9, wherein the alkylating agent described in the step (3) is a halogenated alkane; and the allyl group represented by the formula IV in the step (3) The molar ratio of the phenolic hydroxyl group in the phenolic resin to the alkyl group in the alkylating agent is 1: (1 to 1.2).   如申請專利範圍第17項所記載之製備方法,其中,步驟(3)所記載之烷基化試劑為氯甲烷、氯乙烷、氯丙烷、氯丁烷、溴甲烷、溴乙烷、溴丙烷、溴丁烷、苄基溴或苄基氯中的任意一種或至少兩種之組合。  The preparation method according to Item 17, wherein the alkylating agent described in the step (3) is methyl chloride, ethyl chloride, chloropropane, chlorobutane, methyl bromide, ethyl bromide or bromopropane. Any one or a combination of at least two of bromobutane, benzyl bromide or benzyl chloride.   如申請專利範圍第17項所記載之製備方法,其中,步驟(3)所記載之反應在鹼性物質存在下進行;前述鹼性物質與式IV所示烯丙基化酚類樹脂中酚羥基的莫耳比為(1~1.4):1。  The production method according to claim 17, wherein the reaction described in the step (3) is carried out in the presence of a basic substance; the basic substance and the phenolic hydroxyl group in the allylated phenolic resin represented by the formula IV The molar ratio is (1~1.4): 1.   如申請專利範圍第19項所記載之製備方法,其中,前述鹼性物質為無機鹼。  The production method according to claim 19, wherein the basic substance is an inorganic base.   如申請專利範圍第20項所記載之製備方法,其中,前述鹼性物質為氫 氧化鈉、氫氧化鉀、碳酸鈉或碳酸鉀中的任意一種或至少兩種之組合。  The production method according to claim 20, wherein the alkaline substance is any one or a combination of at least two of sodium hydroxide, potassium hydroxide, sodium carbonate or potassium carbonate.   如申請專利範圍第17項所記載之製備方法,其中,步驟(3)所記載之反應在相轉移催化劑存在下進行;前述相轉移催化劑之加入量為步驟(3)所記載之烯丙基化酚類樹脂質量的0.1~5%。  The production method according to claim 17, wherein the reaction described in the step (3) is carried out in the presence of a phase transfer catalyst; and the phase transfer catalyst is added in an amount of the allylation described in the step (3). The quality of the phenolic resin is 0.1 to 5%.   如申請專利範圍第22項所記載之製備方法,其中,前述相轉移催化劑為季銨鹽類相轉移催化劑。  The production method according to claim 22, wherein the phase transfer catalyst is a quaternary ammonium salt phase transfer catalyst.   如申請專利範圍第23項所記載之製備方法,其中,前述相轉移催化劑為四丁基氯化銨、四丁基溴化銨、苄基三乙基氯化銨、四丁基硫酸氫銨、三辛基甲基氯化銨、十二烷基三甲基氯化銨或十四烷基溴三甲基氯化銨中的任意一種或至少兩種之組合。  The preparation method according to claim 23, wherein the phase transfer catalyst is tetrabutylammonium chloride, tetrabutylammonium bromide, benzyltriethylammonium chloride, tetrabutylammonium hydrogen sulfate, Any one or a combination of at least two of trioctylmethylammonium chloride, dodecyltrimethylammonium chloride or tetradecylbromotrimethylammonium chloride.   如申請專利範圍第17項所記載之製備方法,其中,步驟(3)所記載之反應的溶劑為醇類溶劑、芳香烴溶劑或酮類溶劑中的任意一種或至少兩種之組合;前述溶劑之加入量為步驟(3)所記載之烯丙基化酚類樹脂質量的2~5倍。  The preparation method according to claim 17, wherein the solvent of the reaction described in the step (3) is any one or a combination of at least two of an alcohol solvent, an aromatic hydrocarbon solvent or a ketone solvent; The amount added is 2 to 5 times the mass of the allylated phenolic resin described in the step (3).   如申請專利範圍第25項所記載之製備方法,其中,步驟(3)所記載之反應的溶劑為乙醇、丙醇、丁醇、甲苯或二甲苯中的任意一種或至少兩種之組合。  The preparation method according to claim 25, wherein the solvent of the reaction described in the step (3) is any one or a combination of at least two of ethanol, propanol, butanol, toluene or xylene.   如申請專利範圍第17項所記載之製備方法,其中,步驟(3)所記載之反應的溫度為60~90℃; 步驟(3)所記載之反應的時間為4~6小時。  The preparation method according to claim 17, wherein the temperature of the reaction described in the step (3) is 60 to 90 ° C; and the reaction time described in the step (3) is 4 to 6 hours.   如申請專利範圍第1至4項中任一項所記載之低極性樹脂在樹脂複合材料製備中之應用。  The use of the low-polarity resin as described in any one of claims 1 to 4 in the preparation of a resin composite material.   如申請專利範圍第1至4項中任一項所記載之低極性樹脂在電子封裝材料製備中之應用。  The use of a low polarity resin as described in any one of claims 1 to 4 in the preparation of an electronic packaging material.   如申請專利範圍第1至4項中任一項所記載之低極性樹脂在覆金屬箔層壓板製備中之應用。  Use of the low-polarity resin as described in any one of claims 1 to 4 in the preparation of a metal foil-clad laminate.  
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